NOTES: 1. BOLT TORQUE (Nm) = TORQUE COEFFICIENT, COEFFICIENT, K x BOLT LOAD LOAD (kN) x BOLT DIAMETER (mm). 2. MINIMUM GASKET GASKET PRESSURE = 30 MPa (CLASS 150) & 40 MPa MPa (CLASS 300). 3. MAXIMUM GASKET GASKET PRESSURE = 120 MPa. 4. MINIMUM BOLT LOAD LOAD = 30% OF YIELD STRENGTH. STRENGTH. 5. MAXIMUM BOLT LOAD LOAD = 60% OF YIELD YIELD STRENGTH.
REVIEW CALCULATIONS FLANGE SPECIF SPECIFICATI ICATION: ON: ASME B16.5 B16.5 MAXIMUM FLUID TEMPERATURE: 20 °C FLANGE MATERIAL: MATERIAL: ASTM A105 A105 STUD BOLT SPECIFICATION: ASTM A193-B7 NUT SPECIFIC SPECIFICATION: ATION: ASTM A194-2H A194-2H GASKET GASKET SPECIF SPECIFICATIO ICATION: N: PTFE
CLASS 150 15
20
25
32
40
50
65
80
GASKET PRESSURE (MPa)
126
114
114
85
64
63
54
37
BOLT UTILISATION (% YS)
30
40
52
60
60
60
60
60
FLANGE STRESS LEVEL (% ALLOW)
94
100
100
72
60
75
81
61
B 1. MINIMUM GASKET PRESSURE = 30 MPa.
LEGEND:
2. MAXIMUM GASKET PRESSURE = 120 MPa.
G: BOLT L
3. MINIMUM BOLT LOAD = 30% OF YIELD STRENGTH.
B: BOLT L
NO. MIN REC
NOMINAL DIAMETER (mm) 90
10 0
12 5
1 50
200
250
300
350
400
450
500
600
64
48
64
50
37
64
48
58
61
59
67
67
0
30
58
55
60
60
60
60
60
60
60
60
60
60
0
30
100
100
97
72
60
91
64
97
95
77
89
90
0
OAD REQUIRED FOR MINIMUM GASKET PRESSURE OAD REQUIRED FOR MINIMUM BOLT UTILISATION
< MIN RECOMMENDED AVE (< MIN REC REC)
MIN MAX 37
1 26
30
60
60
100
Calculations For ASME B16.5 Flanges With Sheet Gask ets to ASME B16.21 Flange Material = ASTM A105 Stud Bolt Grade = ASTM A193-B7 Nut Grade = ASTM A194-2H Mini Minimu mum m Gask Gaske et Pre Pressure sure Clas lass 150 = 30 MPa Mini Minimu mum m Gask Gaske et Pre Pressure sure Clas lass 300 = 40 MPa Maximum Ga Gasket Pr Pressure = 120 MPa Minimum Bo Bolt Lo Load = 30 % of of Yi Yield St Strength Maximum Bo Bolt Lo Load = 60 % of of Yi Yield St Strength Bolt Condition = NEVER-SEIZE (PASTE) Torq Torque ue Coeff oeffic icie ien nt, K = 0.1 0.17
Class 150
Gasket OD (mm) Gasket ID (mm) Raised Face Diameter (mm) Slip-on Flange Bore (mm) Weld Neck Flange Bore (mm) Gasket Contact ID (mm) Gasket Contact OD (mm) No. of Bolts Size of Bolts (in) Threads per Inch 2 Gasket Contact Area (mm ) 2 Bolt Core Area (mm ) Bolt Yield Strength (MPa) Maximum Bolt Load Based on Flange Strength (MPa) Maximum Bolt Load Available (kN) Maximum Gasket Pressure Available (MPa) Maximum Gasket Pressure Recommended or Available (MPa) Minimum Bolt Load Based on Minimum Bolt Utilisation (kN) Minimum Bolt Load Based on Minimum Gasket Pressure (kN) Minimum Bolt Load (kN) Minimum Bolt Torque (Nm) Preferred Bolt Load (kN) Preferred Bolt Torque (Nm) Preferred Gasket Pressure (MPa)
Gasket OD (mm) Gasket ID (mm) Raised Face Diameter (mm) Slip-on Flange Bore (mm) Weld Neck Flange Bore (mm)
200 308.0 219.0 269.9 221.5 202 7
250 362.0 273.0 323.8 276.2 254 6
300 422.0 324.0 381.0 327.0 3 04 8
400 540.0 406.0 469.9 410.5 387 4
500 654.0 508.0 584.2 513.1 489 0
Threads per Inch 2 Gasket Contact Area (mm ) Bolt Core Area (mm2) Bolt Yield Strength (MPa) Maximum Bolt Load Based on Flange Strength (MPa) Maximum Bolt Load Available (kN) Maximum Gasket Pressure Available (MPa) Maximum Gasket Pressure Recommended or Available (MPa) Minimum Bolt Load Based on Minimum Bolt Utilisation (kN) Minimum Bolt Load Based on Minimum Gasket Pressure (kN) Minimum Bolt Load (kN) Minimum Bolt Torque (Nm) Preferred Bolt Load (kN) Preferred Bolt Torque (Nm) Preferred Gasket Pressure (MPa)
Notes: 1. Tables are to be used only as a general guide. 2. Tables should not be considered to contain absolute values due to the large number of uncontrollable variables involved with bolted joints. 3. All bolt torque values are based upon the use of new nuts and new bolts of proper design, acceptable quality and approved materials of construction as well as metallurgy. 4. Washers are be used under the head of each nut and the lubricant is to be used on the nuts, bolts and washers. 5. The flanges are assumed to be in good condition and in compliance with ASME B16.5 specifications. Special attention should be given to seating surface finish and flatness. 6. Only torque wrenches that have been calibrated should be used. 7. Refer to Drawing No. 467972 for the flange bolting procedure to be used. 8. No provisions have been made in these tables to account for vibration effects on the bolts.
Data For ASME B16.5 Flanges & ASME B16.21 Sheet Gaskets Gas kets O
250 C
Maxim um Fluid Temperature =
Class 150 Nom. Pipe Size (inches) 3.5 4 5
0.5
0.75
1
1.25
1.5
2
2.5
3
6
8
10
48
57
67
76
86
105
124
137
162
175
197
222
2 79
340
Gasket ID (mm) Raised Face Diameter (mm)
21 34.9
27 42.9
33 50.8
42 6 3 .5
48 73.0
60 92.1
73 104.8
89 127.0
102 139.7
114 157.2
141 185.7
168 215.9
219 269.9
273 323.8
Slip-on Flange Bore (mm)
22.2 15.8 4 1 /2
27.7 20.9 4 1 /2
34.5 26.6 4 1/2
4 3 .2 3 5 .1 4 1/2
49.5 40.9 4 1 /2
61.9 52.5 4 5 /8
74.6 62.7 4 5 /8
90.7 77.9 4 5 /8
103.4 90.1 8 5 /8
116.1 102.3 8 5 /8
143.8 128.2 8 3 /4
170.7 154.1 8 3/4
221.5 202.7 8 3/4
276.2 254.6 12 7 /8
Threads per Inch Size of Bolts (mm)
13
13
13
13
13
11
11
11
11
11
10
10
10
9
12
12
12
12
12
16
16
16
16
16
20
20
20
24
Thread Pitch (mm)
1.75 231
1 .7 5 289
1.75 372
1 .7 5 598
1.75 720
2.0 579
2.0 534 534
2.0 714
2.0 416
2.0 394
2.5 446
2 .5 603
2 .5 720
3 .0 477
192
240
309
497
598
481
444 444
593
346
327
370
501
598
396
0.5
0.75
1
1.25
1.5
2
2.5
3
6
8
10
Gasket OD (mm)
54
67
73
83
95
111
130
149
165
181
216
251
3 08
362
Gasket ID (mm)
21 34.9
27 42.9
33 50.8
42 6 3 .5
48 73.0
60 92.1
73 104.8
89 127.0
102 139.7
114 157.2
141 185.7
168 215.9
219 269.9
273 323.8
22.2
27.7
34.5
4 3 .2
49.5
61.9
74.6
90.7
103.4
116.1
143.8
170.7
221.5
276.2
15.8 4
20.9 4
26.6 4
3 5 .1 4
40.9 4
52.5 8
62.7 8
77.9 8
90.1 8
102.3 8
128.2 8
154.1 12 12
202.7 12
254.6 16
1 /2 13
5 /8 11
5/8 11
5/8 11
3 /4 10
5 /8 11
3 /4 10
3 /4 10
3 /4 10
3 /4 10
3 /4 10
3/4 10
7/8 9
1 8
Gasket OD (mm)
Weld Neck Flange Standard Bore (mm) No. of Bolts Size of Bolts (inches)
Maximum Bolt Stress Based on Flange Strength - Carbon Steel (MPa) Maximum Bolt Stress Based on Flange Strength - Stainless Steel (MPa)
Class 300
Raised Face Diameter (mm) Slip-on Flange Bore (mm) Weld Neck Flange Standard Bore (mm) No. of Bolts Size of Bolts (inches) Threads per Inch
Nom. Pipe Size (inches) 3.5 4 5
12
16
16
16
20
16
20
20
20
20
20
20
24
27
1.75 287 238
2.0 287 238
2 .0 318 264
2.0 503 418
2.5 392 326
2.0 360 299
2.5 321 321 267 267
2.5 434 361
2.5 533 443
2.5 594 493
2.5 678 563
2 .5 458 380
3 .0 538 447
3 .0 472 392
1 150 300
2 15 15
3 20 20
4 25 25
5 32 32
6 40 40
7 50 50
8 65 65
9 80 80
10 90 90
11 100 100
12 125 125
13 150 150
14 200 200
15 250 250
150
15
20
25
32
40
50
65
80
90
100
125
150
200
250
Size of Bolts (mm) Thread Pitch (mm) Maximum Bolt Stress Based on Flange Strength - Carbon Steel (MPa) Maximum Bolt Stress Based on Flange Strength - Stainless Steel (MPa)
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