Bohler Welding Selection Guide

 www.boehler-welding.com

BÖHLER WELDING BESTSELLER

 www.boehler-welding.com

Editorial

Since the early beginnings of welding technology, BÖHLER WELDING has been among the leading developers, producers and suppliers of welding consumables worldwide. BÖHLER WELDING offers a complete product range of welding consumables for joint welding. Customers and partners in over 100 countries have placed their trust in our products and solutions since 1926. The application expertise gathered on-site worldwide in more than eight decades makes BÖHLER WELDING the preferred partner of leading companies in various demanding industries. Our experienced application consultants gladly work together with you to develop the technically and economically optimum solution for your individual requirements. Our comprehensive product line is continually updated to the current specifications of the respective respective industries. industries.

Moreover, technical documentation, datasheets, certificates, tests, packaging and labelling can be customised especially for customer or process requirements. As a leader in innovation, we always work in close collaboration with our customers and partners to develop the innovative products and solutions of the future. This brochure focuses on the currently most popular BÖHLER WELDING products. Do you have any questions that this brochure does not answer? We are available to you for consultation at your convenience. The complete product range of our welding consumables with a detaile detailedd description description can be found found in our handbook  handbook  or at www.boehler-welding.com

Welding consumables of BÖHLER WELDING are available in moisture-proof and vacuum-sealed packages.

 www.boehler-welding.com

For high demanding industries

Automotive

Welding consumables of BÖHLER WELDING are used in numerous demanding areas of the automobile industry, e.g. in auto body construction, production of  axles and in the manufacture of exhaust systems. Our new generation of metal cored wires has already been successfully applied by notable branch leaders and enables the highest process reliability while at the same time minimising scrap rates and rectification costs.

   G    A    i   g   r   u    L    ©

Chemical and petrochemical processing industry

Over 180 top quality high-alloyed welding consumables made by BÖHLER WELDING are available for plant construction. Decades of first-hand experience in development, manufacture and applications provides users with the assurance of the highest metallurgical standards, consistently high product quality and excellent welding characteristics. Reliable resistance to corrosion and ageing ensures safe and enduring operation of the plants. Pipeline

The laying of pipelines through varying climatic zones and terrain demands a high level of engineering ingenuity. BÖHLER WELDING faces this task in close collaboration with the leading pipelaying companies and offers a unique product portfolio for the pipeline industry. The toughness of the weld metal, which is decisive for safety, is of primary concern. Over 100,000 km of pipeline successfully laid worldwide with welding consumables made by BÖHLER WELDING confirm the trust placed in our products. Steel construction and special designs

For metallurgically demanding structures in bridges and steel construction as well as in the field of fine-grained steels for crane and vehicle manufacture, the proven quality of BÖHLER WELDING the key to reducing manufacturing costs and ensuring structural safety. The excellent welding characteristics are valued by welders all over the world. Thermal power 

The demands for higher efficiency with improved economy and a simultaneously reduced environmental impact continually spurs the development of new materials for thermal power plants. BÖHLER WELDING develops these high temperature and creep resistant filler metals working closely with leading steel producers and power station operators worldwide.

   i   g   r   u    L    ©

Hydropower 

For the construction of Francis, Kaplan and Pelton turbines, BÖHLER WELDING offers high-quality, specialised welding consumables, which are optimally suited for type 316L stainless steel as well as for 13%Cr-4%Ni alloys. For the associated pressure pipelines we also offer a wide product range which meets the strictest safety requirements while also ensuring excellent mechanical mecha nical proper properties. ties.

  g   a   e    t    S    ©

 www.boehler-welding.com

Selection guide

Welding process Base metals ASTM (examples)

SMAW

FCAW   e   g   a    P

GTAW (gas)   e   g   a    P

GMAW   e   g   a    P

Submerged arc   e   g   a    P

  e   g   a    P

Mild steels Re ≤ 355 N/mm2

Sa106A+B

FOX OHV FOX ETI FOX KE FOX EV 50 FOX EV 50-A

6 Ti 52-FD 6 6 6 6

Re ≤ 460 N/mm2

A572 Gr. G5

Re ≤ 500 N/mm2 Re ≤ 550 N/mm2 Re ≤ 690 N/mm2

SA508 CI.2 A302 Gr. A-D USS-T1

FOX EV 60 FOX 2.5 Ni FOX EV 63 FOX EV 70 FOX EV 85

10 10 10 10 10

7

EML 5

6 EMK 6 EMK 8 HL 51-FD

6 7 7

2.5 Ni-IG

10

alform® 700-MC LaserSealed™ X70-IG X 90-IG NiCu1-IG

12

EMS 2+BB 24 EMS 3+BB 24

7 7

2.5 Ni-IG

11

3 NiMo 1-UP+BB 24 3 NiCrMo 2.5 UP+BB 24

11 12

High strength steels

Re ≤ 890 N/mm2 Weather-resistant steels

HY-100 Corten

11 11 11

Creep resistant steels 1Cr 0.5Mo

P/T11

21/4Cr 1Mo 9Cr 1Mo +V(W)

P/T22 P/T91

FOX DMO Ti FOX DMO Kb FOX DCMS Ti FOX DCMS Kb FOX CM 2 Kb FOX C 9 MV

P/T92

FOX P 92

16 P 92Ti-FD

19Cr 9 Ni L

304L

FOX EAS 2-A

19Cr 9Ni 3 Mo L

316L

FOX EAS 4 M-A

347

FOX SAS 2-A

316 Ti

FOX SAS 4-A

13Cr 4Ni

S41500

FOX CN 13/4

17 EAS 2-FD EAS 2 PW-FD 18 EAS 4 M-FD EAS 4 PW-FD 19 SAS 2-FD SAS 2 PW-FD 20 SAS 4-FD SAS 4 PW-FD 21

20Cr 25Ni 5Mo CuNL 22Cr 5Ni

904L S31803

FOX CN 20/25 M FOX CN 22/9 N

21 22 CN 22/9 N-FD CN 22/9 PW-FD

22 22

CN 22/9 N-IG

FOX A 7

23 A 7-FD A 7 PW-FD 24 CN 23/12-FD CN 23/12 PW-FD

23 23 24 24

A 7 CN-IG

0.5Mo

P/T1

13 13 14 14 15 15

DMO Ti-FD

13

DMO-IG (DMO)

13 DMO-IG

13

EMS 2 Mo+BB 24

13

DCMS Ti-FD CM 2 Ti-FD C 9 MV Ti-FD

14 15 16

DCMS-IG CM 2-IG C 9 MV-IG

14 15 15 16

EMS 2 CrMo+BB 24 C 9 MV-UP+BB 910

14 15 16

P 92-IG

14 DCMS-IG 15 CM 2-IG 16 C 9 MV-IG C 9 MV-MC 16

P 92-UP+BB 910

16

EAS 2-IG

17 EAS 2-IG (Si)

17

EAS 2-UP+BB 202

17

EAS 4 M-IG

18 EAS 4 M-IG (Si)

18

EAS 4 M-UP+BB 202 18

SAS 2-IG

19 SAS 2-IG (Si)

19

SAS 2-UP+BB 202

19

SAS 4-IG

20 SAS 4-IG (Si)

20

SAS 4-UP+BB 202

20

CN 13/4-IG CN 13/4-MC

21 21

CN 13/4-UP+BB 203 21

22 CN 22/9N-IG

22

CN 22/9 N-UP+BB 202

22

23 A 7-IG A 7-MC 24 CN 23/12-IG CN 23/12-MC

23 23 24 24

A 7 CN-UP+BB 203

23

CN 21/33 Mn-IG FF-IG FFB-IG

25 CN 21/33 Mn-IG 25 FF-IG 26 FFB-IG

25 25 26

NIBAS 70/20-IG

27 NIBAS 70/20-IG

27

NIBAS 70/20-UP+BB 444

27

NIBAS 625-IG NIBAS 617-IG

28 NIBAS 625-IG 29 NIBAS 617-IG

28 29

NIBAS 625-UP+BB 444 NIBAS 617-UP+BB 444

28 29

BB 305, 306, 400

29

CM 2-UP+BB 24

Stainless steels

19Cr 9Ni Nb 19Cr 12Ni 3Mo Nb

17 17 18 18 19 19 20 20

Special applications 18Cr 8Ni Mn 23Cr 12Ni L FOX CN 23/12-A

CN 23/12-IG

CN 23/12-UP+BB 202 24

Heat resistant steels N08810/800H 309 310

FOX CN 21/33 Mn FOX FF, FOX FF-A FOX FFB FOX FFB-A

Alloy 600

N06600

Alloy 625 Alloy 617

N06625 N06617

FOX NIBAS 70/20 27 NIBAS 70/20-FD 27 NIBAS 70/20 Mn-FD 27 FOX NIBAS 625 28 NIBAS 625 PW-FD 28 FOX NIBAS 617 28

21Cr 33Ni Mn 22Cr 12Ni 25Cr 20Ni

25 25 25 26

Nickel-base alloys

Sub-arc welding flux Our complete product range of welding consumables can be found in our handbook or at www.boehler-welding.com

4

 www.boehler-welding.com

Selection guide for pipelines

Electrodes

Wire

Steel types API EN

CEL

A, B

FOX CEL

BVD   e   g   a    P

FCAW

Pipe   e   g   a    P

  e   g   a    P

  e   g   a    P

  e   g   a    P

Low strength pipe steels API

X42 - X52

X56 - X60

EN

L210

L290MB-L360MB

L385M-L415MB

FOX CEL

9

8

FOX EV PIPE FOX EV 60 PIPE

9 9

SG 3-P SG 8-P

9 9

FOX BVD 85

8

FOX EV PIPE FOX EV 60 PIPE

9

SG 3-P SG 8-P

9 9

FOX EV PIPE

9

FOX BVD 85

8

FOX BVD 85

8

FOX EV PIPE FOX EV 60 PIPE

9 9

SG 3-P SG 8-P

9 9

FOX BVD 85

8

FOX EV PIPE FOX EV 60 PIPE

9 9

SG 3-P SG 8-P

9 9

FOX EV 60 PIPE

9

SG 3-P SG 8-P

9 9

Ti 70 PIPE-FD

9

FOX EV 70 PIPE

9

SG 8-P NiMo 1-IG

9 9

Ti 70 PIPE-FD

9

FOX EV 70 PIPE

9

NiMo 1-IG

9

FOX EV 60 PIPE

9

SG 3-P SG 8-P

9 9

FOX EV 70 PIPE

9

SG 8-P NiMo 1-IG

9 9

FOX EV 70 PIPE

9

NiMo 1-IG

9

FOX BVD 85

8

FOX BVD 85

8

FOX CEL FOX CEL Mo FOX CEL 70-P FOX CEL 75 FOX CEL 80-P FOX CEL 85

8

FOX CEL

8

FOX CEL

FOX EV PIPE

8

8 8

8

FOX CEL FOX CEL Mo FOX CEL 70-P FOX CEL 75 FOX CEL 80-P FOX CEL 85

8

FOX CEL FOX CEL 80-P FOX CEL 85

8

FOX CEL FOX CEL 80-P FOX CEL 85 FOX CEL 90

8

8 8

High strength pipe steels API

X65

X70

X80

EN

L450MB

L485MB

L555MB

BÖHLER WELDING Bestseller

FOX CEL FOX CEL 90

FOX BVD 85

8

FOX BVD 90

8

FOX BVD 90

8

FOX BVD 85

8

FOX BVD 90

8

FOX BVD 90

8

8

8 9

9

FOX CEL FOX CEL 80-P FOX CEL 85

8

FOX CEL FOX CEL 80-P FOX CEL 85 FOX CEL 90

8

FOX CEL FOX CEL 90

8 9

8

8 9

5

 www.boehler-welding.com

Mild steels

BÖHLER Standard EN AWS

FOX OHV

Welding process

Typical mechanical

Characteristics and applications

mm

Re 460 N/mm22 Rm 520 N/mm A5 25 % Av 75 J

2.0 2.5 3.2 4.0 5.0

TÜV-D, DB, ÖBB, TÜV-A ABS, DNV, LR, LTSS, SEPROZ, CE

Rutile-cellulosic covered electrode with very good weldability in all positions, including vertical down.

Re 460 N/mm22 Rm 520 N/mm A5 26 % Av 65 J

1.5 2.0 2.5 3.2 4.0 5.0

TÜV-D, TÜV-A, ABS, BV, DNV, GL, LR, LTSS, SEPROZ, CE

Rutile covered electrode with excellent weldability in all positions except vertical down.

Re 430 N/mm22 Rm 490 N/mm A5 26 % Av 75 J

2.0 2.5 3.2 4.0

LR, SEPROZ, ÖBB

Rutile-cellulosic covered electrode with good weldability in all positions, including vertical down. Preferred for building fitters and assembly work.

Re 490 N/mm2 Rm 560 N/mm2 A5 27 % Av 190 J 100 J…-50 °C

2.0 2.5 3.2 4.0 5.0 6.0

TÜV-D, DB, ÖBB, TÜV-A, ABS, BV, DNV, LR, GL RMR, RINA, LTSS, VUZ, SEPROZ, PDO, CRS, CE, NAKS

Basic covered electrode for high-quality welds. Excellent strength and toughness properties down to -50 °C. Weld metal recovery approx. 110%. Good weldability in all positions except vertical down.

Re 440 N/mm2 Rm 550 N/mm2 A5 28 % Av 180 J

2.5 3.2 4.0 5.0

TÜV-D, DB, ÖBB, CE

Basic double-coated electrode with extraordinarily good weldability in all positions except vertical down.

GTAW

Re 500 N/mm2 Rm 600 N/mm2 A5 26 % Av 220 J

1.6 2.0 2.4 3.0

TÜV-D, DB, ÖBB, TÜV-A, Statoil, CE

The GTAW welding rod is suitable for thin-walled plate and pipe as well as root pass welds. The low Si content makes this welding rod especially suitable for joint welds that are subjected to enamelling or galvanising.

GMAW

Re 440 N/mm2 Rm 530 N/mm2 A5 30 % Av 160 J

0.8 1.0 1.2 1.6

TÜV-D, DB, ÖBB, TÜV-A, ABS, CWB, DNV, GL, LR, LTSS, SEPROZ, CE

Universally applicable copper-coated solid wire with a practically spatterfree metal transfer for either CO 2 or gas mixtures.

SMAW

AWS A5.1-04: E6013

SMAW

EN ISO 2560-A: E 38 0 RC 11 AWS A5.1-04: E6013

FOX KE

Approvals

properties

EN ISO 2560-A: E 38 0 RC 11

FOX ETI

Ø

SMAW

EN ISO 2560-A: E 38 0 RC 11

SMAW

EN ISO 2560-A: E 42 5 B 42 H5 AWS A5.1-04: E7018-1H4R

FOX EV 50-A

SMAW

EN ISO 2560-A: E 42 3 B 12 H10

EN ISO 636-A: W 46 5W2Si

Very low hydrogen content in the weld metal (according AWS conditions HD ≤4 ml/100 g).

Due to very well controlled arc, especially suitable for out-of-position welding.

AWS A5.1-04: E7016

EML 5

For industry, handwork and hobbies. Especially smooth seams, releasing slag. Excellent restriking properties and easy handling.

Excellent welding and flow behaviour. Good striking and restriking characteristics, reliable penetration, flat beads.

AWS A5.1-04: E6013

FOX EV 50

Universal electrode, especially suitable for small transformers. Flexible coating, very stable arc. Multi-purpose application in steel construction, boiler and tank fabrication, vehicle manufacture and shipbuilding.

AWS A5.18-05: ER70S-3

EMK 6 EN ISO 14341-A: G 42 4 M G3Si1 G 42 4 C G3Si1 AWS A5.18-05: ER70S-6

6

 www.boehler-welding.com

BÖHLER Standard EN AWS

EMK 8

Welding process

GMAW

EN ISO 14341-A: G 46 4 M G4Si1 G 46 4 C G4Si1

Typical mechanical

Ø

Approvals

Characteristics and applications

properties

mm

Re 470 N/mm22 Rm 600 N/mm A5 26 % Av 120 J

0.8 1.0 1.2

TÜV-D, DB, ÖBB, ABS, DNV, GL, LR, SEPROZ, CE, NAKS

Copper-coated solid wire with universal application in storage tanks, and for boiler and structural work.

Re 440 N/mm22 Rm 520 N/mm A5 33 % Av 185 J 140 J…-60 °C

2.0 2.5 3.0 3.2 4.0

TÜV-A

The SAW wire EMS 2 is universally applicable in shipbuilding, steel construction as well as for boiler and storage tanks.

Re 455 N/mm22 Rm 550 N/mm A5 32 % Av 180 J 160 J…-40 °C

4.0

Wire: TÜV-D, KTA 1408.1, DB, ÖBB, TÜV-A, SEPROZ, CE

The solid SAW wire EMS 3 is universally applicable in shipbuilding, steel construction as well as for boiler and storage tanks.

Re 500 N/mm2 Rm 580 N/mm2 A5 26 % Av 180 J

1.0 1.2 1.6

TÜV-D, DB, ABS, GL, LR, DNV, BV, CRS, CE

Rutile flux cored wire with f ast-freezing slag system. Excellent welding properties in all positions.

Re 500 N/mm2 Rm 610 N/mm2 A5 27 % Av 130 J

1.0 1.2 1.6

TÜV-D, DB, ABS, BV, DNV, GL, CE, LR

Metal cored high-efficiency wire for automatic and semiautomatic welds on unalloyed standard and fine-grained steels at operating temperatures from -40 to +450 °C.

Practically spatter-free metal transfer using either gas mixtures or CO 2.

AWS A5.18-05: ER70S-6

Wire: EMS 2

SAW

EN 756: S2 AWS A5.17-97: EM12K

Wire: TÜV-D, KTA 1408.1 , DB, ÖBB, TÜV-A, SEPROZ, CE

It is also suitable for joint welds of standard and fine-grained constructional steels.

Flux: BB 24 EN 760: SA FB 1 65 DC H5

Wire: EMS 3

SAW

EN 756: S3 AWS A5.17-97: EH10K

It is also suitable for joint welds of standard and fine-grained constructional steels.

Flux: BB 24 EN 760: SA FB 1 65 DC H5

Ti 52-FD

FCAW

EN ISO 17632-A: T 46 4 P M 1 H10 T 42 2 P C 1 H5 AWS A5.20-05: E71T-1MJH8

HL 51-FD

GMAW

EN ISO 17632-A: T 46 4 M M 1 H5 AWS A5.18-05: E70C-6MH4

BÖHLER WELDING Bestseller

Excellent mechanical properties, easy slag removability and low spatter loss. Highest productivity with significant savings in time and economical aspects when used for positional welding.

The specially adapted flux mixture enables very high efficiency and a deposition rate of up to 9 kg/h.

7

 www.boehler-welding.com

Pipelines

BÖHLER Standard EN AWS

FOX BVD 85

Welding process

SMAW

EN ISO 2560-A: E 46 5 1Ni B 45 AWS A5.5-06: E8045-P2 E8018-G

FOX BVD 90

SMAW

EN 757: E 55 5 Z2Ni B 45 AWS A5.5-06: E9018-G E9045-P2 (mod.)

FOX CEL

SMAW

EN ISO 2560-A: E 38 3 C 21 AWS A5.1-04: E6010

FOX CEL 75

SMAW

EN ISO 2560-A: E 42 3 C 25 AWS A5.5-06: E7010-P1

FOX CEL 85

SMAW

EN ISO 2560-A: E 46 4 1Ni C 25

Typical mechanical

Ø

properties

mm

Re 510 N/mm22 Rm 560 N/mm A5 27 % Av 170 J 65 J…-50 °C

3.2 4.0 4.5

Re 600 N/mm2 Rm 650 N/mm2 A5 27 % Av 170 J 80 J…-50 °C

3.2 4.0 4.5

Re 450 N/mm22 Rm 520 N/mm A5 26 % Av 110 J 45 J…-40 °C

2.5 3.2 4.0 5.0

Re 480 N/mm22 Rm 550 N/mm A5 23 % Av 100 J 45 J…-40 °C

Approvals

Characteristics and applications

TÜV-D, GdF, SEPROZ, CE

Basic covered vertical down electrode for high-quality weld joints on large pipelines as well as in structural work. In pipeline construction, suitable for filler and cap welding. Vertical down welding enables an as much as 100% higher deposition rate as compared to vertical up welding. This applies to all BÖHLER BVD electrodes!

TÜV-D, GdF, Statoil, GdF, SEPROZ, CE, NAKS, VNIIST

Basic covered vertical down electrode for high-quality weld joints on large pipelines as well as in structural work. In pipeline construction, suitable for filler and cap welding.

TÜV-D, TÜV-A, DNV, Statoil, SEPROZ, PDO, VNIIST (ø 3.2 - 4.0 mm), GdF, CE

Cellulosic covered electrode for vertical down welding of the root, hot passes, filler and cap passes on large pipelines. Great economy as compared to vertical up welding, also in combination with basic vertical down electrodes.

3.2 4.0 5.0

TÜV-A

High-strength cell ulosic covered electrode for vertical down weld ing of large pipelines. Great economy as compared to vertical up welding.

Re 490 N/mm22 Rm 570 N/mm A5 23 % Av 110 J

3.2 4.0 5.0

TÜV-D, TÜV-A , ABS, GdF, SEPROZ, PDO, CE

High-strength cellulosic covered electrode for vertical down welding of large pipelines.

EN ISO 2560-A: E 50 3 1Ni C 25 AWS A5.5-06: E9010-P1 E9010-G

8

SMAW

Re 610 N/mm22 Rm 650 N/mm A5 21 % Av 100 J

4.0 5.0

TÜV-D, TÜV-A, GdF, Statoil, SEPROZ, VNIIST, CE

High-strength cellulosic covered electrode for vertical down welding of large pipelines, especially X70 and X80 steels.

Particularly suitable for welding of root passes on minus polarity.

All BÖHLER cellulosic covered electrodes are used first and foremost for hot pass, filler and cap welding.

AWS A5.5-06: E8010-P1

FOX CEL 90

Especially crack-resistant weld metal with excellent toughness.

All BÖHLER cellulosic covered electrodes offer excellent economy compared to vertical up welding.

 www.boehler-welding.com

BÖHLER Standard EN AWS

FOX EV PIPE

Welding process

Ø

Approvals

Characteristics and applications

properties

mm

SMAW

Re 470 N/mm² Rm 560 N/mm² A5 29 % Av 170 J 55 J…-46 °C

2.0 2.5 3.2 4.0

TÜV-D, DB, LTSS, SEPROZ, VNIIST, VNIIGAZ, CE

BÖHLER FOX EV PIPE is a basic covered electrode which has excellent welding characteristics for pipe vertical up welds of root passes with negative polarity as well as filler and cap passes with positive polarity, or even AC. BÖHLER FOX EV PIPE offers considerable time savings against AWS E 7018 type electrodes when welding root passes due to increased travel speeds.

SMAW

Re 550 N/mm22 Rm 590 N/mm A5 29 % Av 170 J

2.5 3.2 4.0 5.0

VNIIGAZ

BÖHLER FOX EV 60 PIPE is a basic covered electrode which has excellent welding characteristics for pipe vertical up welds of root passes with negative polarity as well as filler and cap passes with positive polarity, or even AC. BÖHLER FOX EV 60 PIPE offers considerable time savings against AWS E 8018 type electrodes when welding root passes due to increased travel speeds.

SMAW

Re 620 N/mm² Rm 680 N/mm² A5 20 % Av 140 J 55 J…-46 °C

2.5 3.2 4.0

-

BÖHLER FOX EV 70 PIPE is a basic covered electrode which has excellent welding characteristics for pipe vertical up welds of root passes with negative polarity as well as f iller and cap passes with positive polarity, or even AC. BÖHLER FOX EV 70 PIPE offers considerable time savings against E 9018 type electrodes when welding root passes due to increased travel speeds.

GMAW

Re 510 N/mm22 Rm 640 N/mm A5 25 % Av 120 J 55 J…-50 °C

0.9 1.0 1.2

TÜV-D, CE, NAKS

BÖHLER SG 3-P is a micro-alloyed solid wire designed for the automated gas-shielded arc welding of pipelines.

GMAW

Re 500 N/mm² Rm 590 N/mm² A5 24 % Av 150 J 80 J…-50°C

0.9 1.0 1.2

DNV

BÖHLER SG 8-P is a micro-alloyed wire designed for the automated gasshielded arc welding of pipelines. The precise addition of micro-alloying elements results in a weld metal with excellent low temperature impact strength to -50 °C as well as excellent ductility and cracking resistance.

GMAW

Re 620 N/mm22 Rm 700 N/mm A5 23 % Av 140 J ≥47 J…-60 °C

(0.9) 1.0 1.2

TÜV-D, DB, ÖBB, GL, SEPROZ, CE

Copper-coated wire for the gas-shielded arc welding of high-strength, quenched and tempered fine-grained constructional steels.

Re ≥550 N/mm2 Rm 640-820N/mm2 A5 ≥18 % Av 47 J

1.2

TÜV-D, CE

Micro-alloyed rutile flux cored wire for single - and multi-pass weld ing of carbon-manganese steels and high-strength steels using AR-CO 2 shielding gas.

EN ISO 2560-A: E 42 4 B 12 H5 AWS A5.1-04: E7016-1H4R

FOX EV 60 PIPE

Typical mechanical

EN ISO 2560-A: E 50 4 1Ni B 12 H5 AWS A5.5-06: E8016-GH4R

FOX EV 70 PIPE EN 757: E 55 4 Z Mn2NiMo B 12 H5 AWS A5.5-06: E9016-GH4R

SG 3-P EN ISO 14341-A: G3Si1 EN ISO 14341-A: G 46 5 M G3Si1 G 42 4 C G3Si1

Due to the precise addition of micro-alloying elements it offers very good low temperature impact strength to -50 °C, as well as excellent ductility and cracking resistance.

AWS A5.18-05: ER70S-G

SG 8-P EN ISO 14341-A: G3Ni1 EN ISO 14341-A: G 42 5 M G3Ni AWS A5.28-05: ER80S-G

NiMo 1-IG EN ISO 16834-A: G Mn3Ni1Mo EN ISO 16834-A: G 55 6 M Mn3Ni1Mo G 55 4 C Mn3Ni1Mo

Due to the precise addition of micro-alloying elements, very good low temperature impact strength to -60 °C, as well as excellent ductility and cracking resistance, can also be obtained when using BÖHLER NiMo1-IG.

AWS A5.28-05: ER90S-G

Ti 70 PIPE-FD

FCAW

EN ISO 18276-A: T 55 4 Mn1Ni P M 1 H5 AWS A5.29-10: E91T1-K2MJH4

BÖHLER WELDING Bestseller

9

 www.boehler-welding.com

High strength steels

BÖHLER Standard EN AWS

FOX EV 60

Welding process

SMAW

EN ISO 2560-A: E 46 6 1Ni B 42 H5 AWS A5.5-06: E8018-C3H4R

FOX EV 63

SMAW

EN ISO 2560-A: E 50 4 B 42 H5 AWS A5.5-06: E8018-GH4R

FOX EV 70

SMAW

EN 757: E 55 6 1NiMo B 4 2 H5 AWS A5.5-06: E9018-GH4R E9018-D1H4R (mod.)

FOX EV 85

SMAW

EN 757:

E 69 6 Mn2NiCrMo B 42 H5

AWS A5.5-06: E11018-GH4R E11018MH4R (mod.)

FOX 2.5 Ni

SMAW

EN ISO 2560-A: E 46 8 2Ni B 42 H5 AWS A5.5-06: E8018-C1H4R

2.5 Ni-IG EN ISO 14341-A: G2Ni2 EN ISO 14341-A: G 46 8 M G2Ni2 G 46 6 C G2Ni2 AWS A5.28-05: ER80S-Ni2

10

GMAW

Typical mechanical

Ø

Approvals

Characteristics and applications

properties

mm

Re 510 N/mm22 Rm 610 N/mm A5 27 % Av 180 J 110 J…-60 °C

2.5 3.2 4.0 5.0

TÜV-D, TÜV-A, DNV, RMR, Statoil, LTSS, SEPROZ, CRS, CE

Ni-alloyed, basic covered electrode with excellent mechanical properties, most notably greater toughness and cracking resistance for high-strength, fine-grained constructional steels.

Re 580 N/mm22 Rm 630 N/mm A5 26 % Av 170 J 90 J…-40 °C

2.5 3.2 4.0 5.0

TÜV-D, DB, ÖBB, TÜV-A, RMR, SEPROZ, CE

Basic covered electrode for unalloyed and low-alloy steels of higher strength and a carbon content of up to 0.6%. Also suitable for rail joint welding.

Re 650 N/mm22 Rm 700 N/mm A5 24 % Av 160 J 70 J…-60 °C

3.2 4.0

TÜV-D, SEPROZ, CE

MoNi-alloyed, basic covered electrode with a high degree of toughness and cracking resistance for high-strength, fine-grained constructional steels.

Re 780 N/mm22 Rm 840 N/mm A5 20 % Av 110 J 60 J…-60 °C

2.5 3.2 4.0 5.0

TÜV-D, DB, ÖBB, SEPROZ, CE

Re 490 N/mm2 Rm 570 N/mm2 A5 30 % Av 180 J 110 J…-80 °C

2.5 3.2 4.0 5.0

TÜV-D, DB, ÖBB, ABS, BV,WIWEB, DNV, GL, LR, RINA,Statoil, SEPROZ, CE

Ni-alloyed, basic covered electrode for unalloyed and Ni-alloyed fine-grained constructional steels. Tough, crack-resistant weld metal.

Re 510 N/mm2 Rm 600 N/mm2 A5 22 % Av 170 J ≥47 J…-80 °C

1.0 1.2

TÜV-D, DB, ÖBB, TÜV-A, ABS, BV, DNV, GL, LR, SEPROZ, CE

A 2.5% Ni-alloyed copper-coated solid wire for the gas-shielded arc welding of fine-grained constructional steels and nickeled steels.

Suitable for a temperature range of -60 °C to +350 °C. Very low hydrogen content (according AWS condition HD ≤ 4 ml/100 g).

Very low hydrogen content in the weld metal (HD ≤ 4 ml/100 g).

Suitable for the temperature range of -60 °C to +350 °C. Very low hydrogen content in the weld metal (HD ≤ 4 ml/100 g).

Mn-Ni-Mo-alloyed, basic covered electrode with a high degree of  toughness and cracking resistance for high-strength, fine-grained constructional steels. Very low hydrogen content in the weld metal (HD ≤ 4 ml/100 g).

Low termperature toughness down to -80 °C. Very low hydrogen content in the weld metal (HD ≤ 4 ml/100 g).

Low temperature toughness down to -80 °C.

 www.boehler-welding.com

BÖHLER Standard EN AWS

2.5 Ni-IG

Welding process

Typical mechanical

Ø

Approvals

Characteristics and applications

properties

mm

Re 510 N/mm22 Rm 600 N/mm A5 26 % Av 280 J 80 J…-60 °C

2.0 2.4 3.0

TÜV-D, TÜV-A, BV, GL, Statoil, SEPROZ, CE

A 2.5% Ni-alloyed GTAW welding rod, copper-coated, for welding of  cold-resistant, fine-grained constructional steels and alloyed steels.

GMAW

Re 800 N/mm22 Rm 900 N/mm A5 19 % Av 190 J ≥47 J…-50 °C

1.0 1.2

TÜV-D, DB, ÖBB, TÜV-A, GL, SEPROZ, CE, ABS, BV, DNV, LR, RMR

Copper-coated solid wire for welding of high-strength, quenched and tempered fine-grained constructional steels with a minimum yield strength of 690 N/mm2. Good low temperature impact strength down to -50 °C.

GMAW

Re 915 N/mm22 Rm 960 N/mm A5 20 % Av 130 J ≥47 J…-60 °C

1.0 1.2

TÜV-D, DB, ÖBB, TÜV-A, GL, SEPROZ, CE

Copper-coated solid wire for welding of high-strength, quenched and tempered fine-grained constructional steels with a minimum yield strength of 890 N/mm2.

Re 500 N/mm22 Rm 580 N/mm A5 26 % Av 130 J ≥47 J…-40 °C

1.0 1.2

DB, ÖBB, CE

Ni-Cu alloyed wire, copper-coated, for metal/gas-shielded arc welding on weather-resistant steels, constructional steels and special steels.

Re 580 N/mm22 Rm 650 N/mm A5 21 % Av 180 J 60 J…-40 °C

4.0

GTAW

EN ISO 636-A: W2Ni2 EN ISO 636-A: W 46 8W2Ni2

Low temperature toughness down to -80 °C.

AWS A5.28-05: ER80S-Ni2

X 70-IG EN ISO 16834-A: G Mn3Ni1CrMo EN ISO 16834-A: G 69 5 M Mn3Ni1CrMo AWS A5.28-05: ER110S-G

X 90-IG EN ISO 16834-A: G Mn4Ni2CrMo EN ISO 16834-A: G 89 6 M Mn4Ni2CrMo

Good low temperature impact strength down to -60 °C.

AWS A5.28-05: ER120S-G

NiCu 1-IG

GMAW

EN ISO 14341-A: G 42 4 M G0 G 42 4 C G0

Due to the copper alloying, the weld metal features higher resistance to atmospheric corrosion.

AWS A5.28-05: ER80S-G

Wire: 3 NiMo 1-UP

SAW

EN 14295: S 3Ni1Mo AWS A5.23-07: EF3 (mod.)

TÜV-D Wire: TÜV-D, CE, NAKS

Wire/flux combination for the welding of high-strength, quenched and tempered constructional steels. The flux reacts metallurgically Mn-neutral. The weld metal exhibits good toughness properties at low temperatures. Low hydrogen content in the weld metal (according to AWS conditions HD ≤ 5 ml/100 g).

Flux: BB 24 EN 760: SA FB 1 65 DC H5

BÖHLER WELDING Bestseller

11

 www.boehler-welding.com

High strength steels

BÖHLER Standard EN AWS

Wire: 3 NiCrMo 2.5-UP

Welding process

SAW

EN 14295: S 3Ni2.5CrMo

Typical mechanical

Ø

properties

mm

Re 740 N/mm22 Rm 850 N/mm A5 20 % Av 120 J 85 J…-40 °C

3.0 4.0

Rp0.2 769 N/mm22 Rm 832 N/mm A5 18.4 % Av 145 J 63 J…-60 °C

1.2

Approvals

 – 

Characteristics and applications

Wire/flux combination particularly suitable for high-strength, fine-grained constructional steels. The combination exhibits good cryogenic toughness. The combination is ideally suited for multi-pass welding of thick plates.

AWS A5.23-07: EM4 (mod.)

Flux: BB 24 EN 760: SA FB 1 65 DC H5

alform ® 700-MC LaserSealed™ EN ISO 18276-A: T 69 5 Mn2NiCrMo M M 1 H5

AWS A5.28-05: E120C-K4 H4

12

GMAW

–  

Closed, LaserSealed™ metal cored wire for welding of high-strength, thermomechanically treated fine-grained constructional steels with a minimum yield strength of 690 MPa. The sealed flux cored wire ensures lowest hydrogen values of 2-3 ml/100 g.

 www.boehler-welding.com

Creep resistant steels

BÖHLER Standard EN AWS

FOX DMO Ti

Welding process

SMAW

EN ISO 3580-A: E Mo R 1 2 EN ISO 2560-A: E 38 A Mo R 1 2

FOX DMO Kb

SMAW

EN ISO 3580-A: E Mo B 4 2 H5 EN ISO 2560-A: E 46 5 Mo B 4 2 H5

Typical mechanical

Ø

GMAW

EN ISO 21952-A: G MoSi

Characteristics and applications

properties

mm

Re 500 N/mm22 Rm 570 N/mm A5 23 % Av 90 J

2.0 2.5 3.2 4.0

TÜV-D, DB, ÖBB, TÜV-A, BV, DNV, RMR, Statoil, VUZ, CE

Rutile covered electrode with very good welding characteristics and excellent slag removability. Easy handling in all positions except vertical down. Preferred for 16Mo3.

Re 510 N/mm22 Rm 590 N/mm A5 26 % Av 170 J

2.5 3.2 4.0 5.0

TÜV-D, DB, KTA 1408.1, ÖBB, TÜV-A, ABS, DNV, GL, RMR, Statoil, LTSS, VUZ, SEPROZ, CRS, CE, NAKS

Basic covered electrodes for high-quality welds on high temperature boiler and pipe steels, preferred for 16Mo3.

Re 500 N/mm22 Rm 620 N/mm A5 25 % Av 200 J

0.8 1.0 1.2

TÜV-D, DB, ÖBB, TÜV-A, SEPROZ, CE, NAKS

Solid wire, copper-coated, for welding in the construction of boilers, pressure tanks, pipelines, cranes and steel construction. High-quality, very tough and crack-resistant weld metal, resistant to ageing.

Re 520 N/mm2 Rm 630 N/mm2 A5 27 % Av 200 J

1.6 2.0 2.4 3.0 3.2

TÜV-D, DB KTA 1408.1, ÖBB, TÜV-A, BV, DNV, CRS, CE, NAKS

GTAW welding rod, copper-coated, for welding in the construction of boilers, pressure tanks, pipelines, cranes and steel construction for steelwork. High-quality, very tough and crack-resistant weld metal, resistant to ageing.

Re 330 N/mm2 Rm 470 N/mm2 A5 24 % Av 60 J

2.0 2.5 3.2 4.0

TÜV-D, DB, ÖBB, SEPROZ, CE

Copper-coated, Mo-alloyed gas welding rod, preferred for pipe welds with higher testing requirements.

Re 540 N/mm2 Rm 600 N/mm2 A5 23 % Av 120 J

1.2

TÜV-D, CE

Böhler DMO Ti-FD is a flux cored wire for welding in the construction of boilers, pressure tanks, pipelines and for steel construction, preferably for high temperature steel grades with 0.5% Mo.

Re 470 N/mm22 Rm 550 N/mm A5 24 % Av 140 J

2.0 2.5 3.0 4.0

AWS A5.5-06: E7018-A1H4R

DMO-IG

Approvals

AWS A5.28-05: ER70S-A1 (ER80S-G)

DMO-IG

GTAW

EN ISO 21952-A: W MoSi EN ISO 636-A: W2Mo (for stick) AWS A5.28-05: ER70S-A1 (ER80S-G)

DMO

G

EN 12536: O IV

Approved for long-term use for temperatures to +550 °C.

Approved for long-term use at operating temperatures to +550 °C. Very low hydrogen content (according to AWS conditions, HD≤ 4 ml/100g)

Low temperature toughness down to -40 °C. Approved for long-term use at operating temperatures to +550 °C.

Approved for long-term use at operating temperatures from -30 °C to +550 °C.

Approved for long-term use at operating temperatures to +500 °C.

AWS A5.2-07: R60-G

DMO Ti-FD

FCAW

EN ISO 17634-A: T MoL P M 1

Due to the fast freezing slag, the flux cored wire is especially suitable for positional welding.

AWS A5.29-10: E81T1-A1M

Wire: EMS 2 Mo

SAW

EN 756: S2Mo AWS A5.23-07: EA2

TÜV-D Wire: TÜV-D, KTA 1408.1, DB, ÖBB, TÜV-A, SEPROZ, CE, NAKS

The wire/flux combination is suitable for higher-strength, fine-grained constructional steels and high temperature steels in the construction of  boilers, storage tanks and pipelines. Approved for long-term use at operating temperatures to +550 °C.

Flux: BB 24 EN 760: SA FB 1 65 DC H5

BÖHLER WELDING Bestseller

13

 www.boehler-welding.com

Creep resistant steels

BÖHLER Standard EN AWS

FOX DCMS Ti

Welding process

SMAW

EN ISO 3580-A: E CrMo1 R 1 2

Typical mechanical

Ø

properties

mm

Re 510 N/mm2 Rm 610 N/mm2 A5 21 % Av 100 J

2.5 3.2 4.0

Approvals

Characteristics and applications

TÜV-D, DB, ÖBB, TÜV-A, ABS, DNV, GL, SEPROZ, CE

Rutile covered electrode, core wire alloyed, with very good welding characteristics and good slag removability. Very good weldability in all positions except vertical down. Preferred for 13CrMo4-5. Approved for long-term use for temperatures to +570 °C.

AWS A5.5-06: E8013-G E8013-B2 (mod.)

FOX DCMS Kb

SMAW

EN ISO 3580-A: E CrMo1 B 4 2 H5

Re 530 N/mm22 Rm 630 N/mm A5 23 % Av 160 J

2.5 3.2 4.0 5.0

TÜV-D, DB, ÖBB, TÜV-A, ABS, DNV, GL, LTSS, VUZ, SEPROZ, CE

Basic covered electrode, core wire alloyed, for high-quality welds on boiler and pipe steels or steels of similar quality. Preferred for 13CrMo4-5.

Re 460 N/mm22 Rm 570 N/mm A5 23 % Av 150 J

0.8 1.0 1.2 1.6

TÜV-D, DB, ÖBB, TÜV-A, SEPROZ, CE

Solid wire, copper-coated, for welding in the construction of boilers, pressure tanks, pipelines, as well as for welding work on quenched and tempered or case-hardened steels. Preferred for 13CrMo4-5.

AWS A5.5-06: E8018-B2H4R

DCMS-IG

GMAW

EN ISO 21952-A: G CrMo1Si

Approved for long-term use at operating temperatures to +570 °C.

AWS A5.28-05: ER80S-G ER80S-B2 (mod.)

DCMS-IG

GTAW

EN ISO 21952-A: W CrMo1Si

Re 490 N/mm2 Rm 590 N/mm2 A5 25 % Av 250 J

1.6 2.0 2.4 3.0

TÜV-D, TÜV-A, SEPROZ, CE

FCAW

EN ISO 17634-A: (T CrMo1 P M 1)

Re ≥470 N/mm2 Rm ≥550 N/mm2 A5 ≥20 % Av ≥47 J

1.2

TÜV-D, CE

EN ISO 24598-A: S CrMo1 AWS A5.23-07: EB2

Flux: BB 24 EN 760: SA FB 1 65 DC H5

14

Böhler DCMS Ti-FD is a low-alloy, slag-forming flux cored wire with rutile filling for welding in the construction of boilers, vessels and pipe systems, preferably for creep resistant steels with 1% chrome- and 0.5% molybdenum-alloy. Due to the f ast-freezing slag, the flux cored wire is especially suitable for positional welding.

AWS A5.29-10: E81T1-B2M

Wire: EMS 2 CrMo

GTAW welding rod, copper-coated, for welding in the construction of  boilers, pressure tanks, pipelines, as well as for welding work on quenched and tempered or case-hardened steels. Preferred for 13CrMo4-5. Approved for long-term use at operating temperatures to +570 °C. Suitable for step-cooling applications (Bruscato ≤ 15 ppm).

AWS A5.28-05: ER80S-G ER80S-B2 (mod.)

DCMS Ti-FD

Approved for long-term use at operating temperatures to +570 °C. Suitable for step-cooling applications (Bruscato ≤ 15 ppm).

SAW

Re 470 N/mm22 Rm 550 N/mm A5 22 % Av 47 J

2.5 3.0 4.0

TÜV-D Wire: TÜV-D, TÜV-A, SEPROZ, CE

This filler metal is suitable for creep resistant steels used in boiler, vessels and tube steels. Approved for long-term use at operating temperatures to +570 °C, Bruscato ≤ 15 ppm.

 www.boehler-welding.com

BÖHLER Standard EN AWS

FOX CM 2 Kb

Welding process

SMAW

EN ISO 3580-A: E CrMo2 B 4 2 H5

Typical mechanical

Ø

properties

mm

Re 510 N/mm22 Rm 640 N/mm A5 22 % Av 180 J

2.5 3.2 4.0 5.0

AWS A5.5-06: E9018-B3H4R

CM 2-IG

GMAW

EN ISO 21952-A: G CrMo2Si

Approvals

Characteristics and applications

TÜV-D, DB, ÖBB, TÜV-A, ABS, DNV, GL, VUZ, SEPROZ, CE

Basic covered electrode, core wire alloyed, for components subject to high temperatures in the construction of boilers, apparatus and tube steels, as well as in the petroleum industry, e.g. in cracking plants. Preferred for 10CrMo9-10.

TÜV-D, TÜV-A, DB, SEPROZ, CE

Solid wire, copper-coated, for welding in the construction of boilers, vessels plates and tube steels, as well as in the petroleum processing industry, e.g. in cracking plants. Preferred for 10CrMo9-10.

Re 440 N/mm22 Rm 580 N/mm A5 23 % Av 170 J

0.8 1.0 1.2

Re 470 N/mm2 Rm 600 N/mm2 A5 23 % Av 190 J

1.6 2.0 2.4 3.0

TÜV-D, TÜV-A, SEPROZ, CE

Re 600 N/mm2 Rm 700 N/mm2 A5 19 % Av ≥70 J

1.2

–  

Approved for long-term use at operating temperatures to +600 °C.

AWS A5.28-05: ER90S-G ER90S-B3 (mod.)

CM 2-IG

GTAW

EN ISO 21952-A: W CrMo2Si

FCAW

EN ISO 17634-A: T ZCrMo2 P M 1

Böhler DCMS Ti-FD filler metal is a low-alloy, slag-forming flux cored wire with rutile filling for welding in the construction of boilers, vessels and tube steels, preferably for creep resistant steels with 2.25% chromeand 1% molybdenum-alloy (e.g. 10CrMo9 10). Due to the fast-freezing slag, the flux cored wire is especially suitable for positional welding.

AWS A5.29-10: E91T1-B3M

Wire: CM 2-UP

GTAW welding rod, copper-coated, for welding in the construction of boiler, vessels and tube steels, as well as in the petroleum processing industry, e.g. in cracking plants. Preferred for 10CrMo9-10. Approved for long-term use at operating temperatures to +600 °C.

AWS A5.28-05: ER90S-G ER90S-B3 (mod.)

CM 2 Ti-FD

Approved for long-term use at operating temperatures to +600 °C.

SAW

EN ISO 24598-A: SCrMo2

Re ≥470 N/mm² Rm ≥ 550 N/mm² A5 ≥22 % Av ≥47 J

2.5 3.0 4.0

Wire: TÜV-D, KTA 1408.1, TÜV-A, SEPROZ, CE

This filler metal is suitable for identical and similar steels in the construction of steam boilers, pressure tanks and tube steels; particularly for cracking plants in the petroleum industry.

TÜV-D

AWS A5.23-07: EB3

Flux: BB 24 EN 760: SA FB 1 65 DC H5

FOX C 9 MV

SMAW

EN ISO 3580-A: E CrMo91 B 4 2 H5

Re ≥550 N/mm22 Rm ≥680 N/mm A5 ≥17 % Av ≥47 J

2.5 3.2 4.0 5.0

TÜV-D, SEPROZ, CE

Re 660 N/mm2 Rm 760 N/mm2 A5 18 % Av 55 J

1.0 1.2

–

Approved for long-term use at operating temperatures to +650 °C.

AWS A5.5-06: E9015-B9

C 9 MV-IG

GMAW

EN ISO 21952-A: G CrMo91 AWS A5.28-05: ER90S-B9

BÖHLER WELDING Bestseller

Basic covered electrode, core wire alloyed, for creep-resistant, quenched and tempered 9-12% chrome steels, especially T91 and P91 steels in turbine and boiler fabrication as well as in the chemical industry.

Solid wire electrode and GTAW welding rod for creep-resistant, quenched and tempered 9-12% chrome steels, especially T91 and P91 steels in turbine and boiler fabrication as well as in the chemical industry. Approved for long-term use at operating temperatures to +650 °C.

15

 www.boehler-welding.com

Creep resistant steels

BÖHLER Standard EN AWS

C 9 MV-IG

Welding process

Typical mechanical

Ø

Approvals

Characteristics and applications

properties

mm

GTAW

Re 660 N/mm22 Rm 760 N/mm A5 18 % Av 90 J

2.0 2.4 3.0

TÜV-D, CE

 – 

FCAW

Re 580 N/mm2 Rm 720 N/mm2 A5 17 % Av 35 J

1.2

–  

Böhler C 9 MV Ti-FD is a slag-forming, flux cored wire with rutile-basic filling for welding creep-resistant, quenched and tempered 9-12% chrome steels, especially T91 and P91 steels in turbine, boiler and tube steels as well as in foundry engineering.

EN ISO 21952-A: W CrMo91 AWS A5.28-05: ER90S-B9

C 9 MV Ti-FD EN ISO 17634-A: T ZCrMo9VNb P M 1

Due to a fast-freezing slag, also suitable for positional welding.

AWS A5.29-10: E91T1-B9M

C 9 MV-MC

GMAW

Re 650 N/mm22 Rm 760 N/mm A5 18 % Av 55 J

1.2

–  

Metal cored wire for creep-resistant, quenched and tempered 9-12% chrome steels, especially T91 and P91 steels in turbine and boiler construction as well as in the chemical industry.

SAW

Re 610 N/mm22 Rm 740 N/mm A5 20 % Av ≥47 J

2.5 3.0

TÜV-D, SEPROZ, CE

The wire/flux combination is suitable for joint welding and cladding of creep-resistant 9% chrome steels, especially P 91 in accordance with ASTM A335.

Re 690 N/mm22 Rm 810 N/mm A5 19 % Av 55 J

3.2 4.0

Re 710 N/mm22 Rm 820 N/mm A5 19 % Av 77 J

2.0 2.4

FCAW

Re 620 N/mm² Rm 750 N/mm² A5 17 % Av 30 J

1.2

–  

Böhler P 92 Ti-FD is a slag-forming, flux cored wire with rutile-basic filling for welding creep-resistant, quenched and tempered 9-12% chrome steels, especially T92/P92 steels in turbine, boiler and pipeline construction as well as in foundry engineering.

SAW

Re 660 N/mm22 Rm 780 N/mm A5 20 % Av 60 J

3.0

TÜV-D, CE

The wire/flux combination is suitable for joint weld ing and cladding of  creep resistant, 9% chrome steels, especially P 92 (NF616) in accordance with ASTM A335.

EN ISO 17634-B: TS 69T15-1G-9C1MV AWS A5.28-05: E90C-B9

Wire: C 9 MV-UP EN ISO 24598-A: S CrMo91

Approved for long-term use at operating temperatures to +650 °C.

AWS A5.23-07: EB9

Flux: BB 910 EN 760: SA FB 2 55 DC H5

FOX P 92

SMAW

EN ISO 3580-A: E ZCrMoWVNb 9 0.5 2 B 4 2 H5

TÜV-D, SEPROZ, CE

Approved for long-term use at operating temperatures to +650 °C.

AWS A5.5-06: E9015-B9 (mod.) E9015-G

P 92-IG

GTAW

EN ISO 21952-A: W ZCrMoWVNb9 0.5 1.5

BÖHLER FOX P 92 is basic covered Cr-Mo-Ni-V-W-Nb stick electrode specially developed for the welding of the creep resistant steel 9%Cr1.5%W-Mo-Nb-V-N (NF 616, P 92).

TÜV-D, CE

GTAW welding rod for creep-resistant, 9% chrome steels, especially P 92 in accordance with ASTM A 335. Approved for long-term use at operating temperatures to +650 °C.

AWS A5.28-05: ER90S-B9 (mod.)

P 92 Ti-FD EN ISO 17634-A: T ZcrWMo9VNb P M 1 AWS A5.29-10: E91T1-GM

Wire: P 92-UP EN ISO 24598-A: S ZCrMoWVNb9 0.5 1.5 AWS A5.23-07: EB9 (mod.)

Flux: BB 910 EN 760: SA FB 2 55 DC H5

16

Approved for long-term use at operating temperatures to +650 °C.

 www.boehler-welding.com

Stainless steels

BÖHLER Standard EN AWS

FOX EAS 2-A

Welding process

SMAW

EN 1600: E 19 9 L R 3 2

Typical mechanical

GTAW

EN ISO 14343-A: W 19 9 L AWS A5.9-06: ER308L

EAS 2-IG (Si)

GMAW

EN ISO 14343-A: G 19 9 L Si

Approvals

Characteristics and applications

properties

mm

Re 430 N/mm22 Rm 560 N/mm A5 40 % Av 70 J

1.5 2.0 2.5 3.2 4.0 5.0

TÜV-D, DB, ÖBB, TÜV-A, ABS, GL, Statoil, VUZ, SEPROZ, CE

Low carbon, core wire alloyed, austenitic, rutile covered electrode. Application in all industry branches where identical steel types are welded, including higher-carbon varieties, as well as ferritic 13% chrome steels.

Re 450 N/mm2 Rm 620 N/mm2 A5 38 % Av 150 J 75 J…-269 °C

1.6 2.0 2.4 3.0

TÜV-D, DB, ÖBB, TÜV-A, DNV, GL, SEPROZ, CE

Application in all industry branches where identical steel types are welded, including higher-carbon varieties, as well as ferritic 13% chrome steels, e.g. in the construction of chemical apparatus and storage tanks, in the chemical, pharmaceutical and cellulose industries, among many others.

Re 420 N/mm2 Rm 630 N/mm2 A5 40 % Av 70 J

0.8 1.0 1.2

AWS A5.4-06: E308L-17

EAS 2-IG

Ø

Suitable for cryogenic applications down to -269 °C.

TÜV-D, DB, ÖBB, TÜV-A, DNV, GL, SEPROZ, CE

AWS A5.9-06: ER308LSi

EAS 2-FD

Solid wire for application in all industry branches where identical steel types are welded, as well as ferritic 13% chrome steels, e.g. in the construction of chemical apparatus and storage tanks, in textile and cellulose manufacturing, dyework factories, among many others. Good wetting and feeding characteristics. CVN toughness down to -196 °C.

FCAW

EN ISO 17633-A: T 19 9 L R M (C) 3 EN ISO 17633-A: T 19 9 L P M (C) 1 (for ø 0.9 mm)

Re 380 N/mm2 Rm 560 N/mm2 A5 40 % Av 60 J 35 J…-196 °C

0.9 1.2 1.6

TÜV-D, DB, ÖBB, TÜV-A, CWB, GL, SEPROZ, CE, NAKS (ø 1.2 mm)

Strip-alloyed, flux cored wire with rutile-containing filling for welding of  austenitic CrNi steels, primarily in flat and horizontal welding positions. The ease of handling and high deposition rate of BÖHLER EAS 2-FD means greater productivity with excellent welding characteristics, selfreleasing slag, low spatter formation and seam oxidation, smooth seam finish with good bead wetting and uniformly reliable penetration. The weld metal is suitable for temperatures down to -196 °C and intergranular corrosion resistant up to +350 °C.

AWS A5.22-10: E308LT0-4 E308LT0-1 AWS A5.22-10: E308LT1-4/-1 (for ø 0.9 mm)

EAS 2 PW-FD

The electrode offers particularly excellent welding characteristics. The very good positional weldability and the self-releasing slag are economically significant arguments that favour this electrode. Intergranular corrosion resistant up to +350 °C.

FCAW

Re 380 N/mm2 Rm 560 N/mm2 A5 40 % Av 70 J

1.2 1.6

TÜV-D, DB, ÖBB, CWB, GL, SEPROZ, CE

BÖHLER EAS 2 PW-FD was optimised especially for positional welding. The fast-freezing slag supports the weld pool and enables particularly economical welding in all positions. The chemical and mechanical properties correspond to those of EAS 2-FD.

SAW

Re ≥350 N/mm22 Rm ≥550 N/mm A5 ≥35 % Av ≥80 J ≥35 J…-196 °C

3.0

Wire: TÜV-D, KTA 1408.1, DB, TÜV-A, CE, SEPROZ

Wire/flux combination for single- and multi-pass welds on austenitic CrNi steels. This combination features a smooth seam finish, easy slag removability and excellent welding characteristics.

EN ISO 17633-A: T 19 9 L P M 1 T 19 9 L P C 1 AWS A5.22-10: E308LT1-4 E308LT1-1

Wire: EAS 2-UP EN ISO 14343-A: S 19 9 L AWS A5.9-06: ER308L

Can be used for operating temperatures from -196 °C up to +350 °C.

TÜV-D

Flux: BB 202 EN 760: SA FB 2 DC

BÖHLER WELDING Bestseller

17

 www.boehler-welding.com

Stainless steels

BÖHLER Standard EN AWS

FOX EAS 4 M-A

Welding process

SMAW

EN 1600: E 19 12 3 L R 3 2

Typical mechanical

GTAW

EN ISO 14343-A: W 19 12 3 L

Approvals

Characteristics and applications

properties

mm

Re 460 N/mm22 Rm 600 N/mm A5 36 % Av 70 J

1.5 2.0 2.5 3.2 4.0 5.0

TÜV-D, DB, ÖBB, TÜV-A, ABS, DNV, GL, LR, Statoil, VUZ, SEPROZ, CE

Low carbon, core wire alloyed, austenitic, rutile covered electrode. Application in all industry branches where identical steel types are welded, including higher-carbon varieties, as well as ferritic 13% chrome steels.

1.6 2.0 2.4 3.0

TÜV-D, DB, ÖBB, TÜV-A, DNV, GL, SEPROZ, CE

Application in all industry branches where identical steel types are welded, including higher-carbon varieties, as well as ferritic 13% chrome steels, e.g. in the construction of chemical apparatus and storage tanks, in the chemical and pharmaceutical industries, for the manufacturing of  cellulose, artificial silk and textiles, among many other branches.

AWS A5.4-06: E316L-17

EAS 4 M-IG

Ø

Re 470 N/mm2 Rm 650 N/mm2 A5 38 % Av 140 J

AWS A5.9-06: ER316L

EAS 4 M-IG (Si)

Low temperature service down to -196 °C.

GMAW

EN ISO 14343-A: G 19 12 3 L Si AWS A5.9-06: ER316LSi

EAS 4 M-FD

Re 450 N/mm22 Rm 630 N/mm A5 38 % Av 120 J ≥80 J…-196 °C

0.8 1.0 1.2

TÜV-D, DB, ÖBB, TÜV-A, DNV, GL, Statoil, SEPROZ, CE

FCAW

Re 400 N/mm2 Rm 560 N/mm2 A5 38 % Av 55 J 35 J…-120 °C

0.9 1.2 1.6

TÜV-D, DB, ÖBB, TÜV-A, CWB, GL, LR, SEPROZ, CE, DNV

FCAW

EN ISO 17633-A: T 19 12 3 L P M 1 T 19 12 3 L P C 1

Re 400 N/mm2 Rm 560 N/mm2 A5 38 % Av 65 J

1.2 1.6

TÜV-D, DB, ÖBB, CWB, LR, GL, SEPROZ, CE, DNV

BÖHLER EAS 4 PW-FD was optimised especially for positional welding. The fast-freezing slag supports the weld pool and enables particularly economical welding in all positions. The chemical and mechanical properties correspond to those of EAS 4 M-FD.

TÜV-D

Wire/flux combination for single- and multi-pass welds on austenitic CrNiMo steels. This combination features a smooth seam finish, easy slag removability as well as good welding characteristics.

AWS A5.22-10: E316LT1-4 E316LT1-1

EN ISO 14343-A: S 19 12 3 L AWS A5.9-06: ER316L

Flux: BB 202 EN 760: SA FB 2 DC

18

Strip-alloyed, flux cored wire electrode with rutile-containing filling for welding of austenitic CrNiMo steels, primarily in flat and horizontal welding positions. The ease of handling and high deposition rate of  BÖHLER EAS 4 M-FD means greater productivity with excellent welding characteristics, self-releasing slag, low spatter formation and seam oxidation, smooth seam finish with good bead wetting and uniformly reliable penetration. The weld metal is suitable for temperatures down to -120 °C and intergranular corrosion resistant down resistant to +400 °C.

AWS A5.22-10: E316LT0-4 E316LT0-1 AWS A5.22-10: E316LT1-4/-1 (for ø 0.9 mm)

Wire: EAS 4 M-UP

Solid wire electrode for application in all industry branches where identical steel types are welded, as well as ferritic 13% chrome steels, e.g. in the construction of chemical apparatus and storage tanks, in textile and cellulose manufacturing, dyework factories, beverage production, synthetic resin plants, among many others. Due to Mo additives, also suitable for chloride-containing media. Low temperature service down to -196 °C.

EN ISO 17633-A: T 19 12 3 L R M (C) 3 EN ISO 17633-A: T 19 12 3 L P M (C) 1 (for ø 0.9 mm)

EAS 4 PW-FD

The electrode offers particularly excellent welding characteristics. The very good positional weldability and the self-releasing slag are economically significant arguments that favour this electrode. Intergranular corrosion resistant up to +400 °C.

SAW

Re ≥350 N/mm22 Rm ≥560 N/mm A5 ≥35 % Av ≥80 J ≥32 J…-120 °C

3.0

Wire: TÜV-D, KTA 1408.1, DB, ÖBB, TÜV-A, SEPROZ, CE

Intergranular corrosion resistant down to +400 °C.

Can be used for operating temperatures from -120 °C up to +400 °C.

 www.boehler-welding.com

BÖHLER Standard EN AWS

FOX SAS 2-A

Welding process

SMAW

EN 1600: E 19 9 Nb R 3 2

Typical mechanical

properties

mm

Re 470 N/mm2 Rm 620 N/mm2 A5 35 % Av 70 J

2.0 2.5 3.2 4.0 5.0

AWS A5.4-06: E347-17

SAS 2-IG

GTAW

AWS A5.9-06: ER347

GMAW

EN ISO 14343-A: G 19 9 Nb Si AWS A5.9-06: ER347Si

SAS 2-FD

Approvals

Characteristics and applications

TÜV-D, DB, ÖBB, TÜV-A, ABS, GL, LTSS, VUZ, SEPROZ, CE, NAKS

Stabilised, core wire alloyed, austenitic, rutile covered electrode. Application in all industry branches where identical steel types are welded, as well as ferritic 13% chrome steels. The electrode offers particularly excellent welding characteristics. The very good positional weldability and the self-releasing slag are economically significant arguments that favour this electrode. Intergranular corrosion resistant up to +400 °C.

EN ISO 14343-A: W 19 9 Nb

SAS 2-IG (Si)

Ø

Re 490 N/mm22 Rm 660 N/mm A5 35 % Av 140 J ≥32 J…-196 °C

1.6 2.0 2.4 3.0

Re 460 N/mm22 Rm 630 N/mm A5 33 % Av 110 J ≥32 J…-196 °C

0.8 1.0 1.2

TÜV-D, TÜV-A, GL, LTSS, SEPROZ, CE, NAKS

Low temperature service down to -196 °C and intergranular corrosion resistant up to +400 °C.

TÜV-D, TÜV-A, GL, LTSS, SEPROZ, CE, NAKS

FCAW

Re 420 N/mm2 Rm 600 N/mm2 A5 35 % Av 75 J ≥32 J…-196 °C

1.2 1.6

TÜV-D, SEPROZ, CE

AWS A5.22-10: E347T0-4 E347T0-1

Strip alloyed, flux cored wire electrode with rutile-containing filling for welding of stabilised, austenitic CrNi steels. Application in all industry branches where identical steel types are welded, as well as ferritic 13% chrome steels. Typical areas of application are in the construction of  chemical apparatus and storage tanks, textile and cellulose manufacturing, dyework factories, among many others. Suitable for service temperatures down to to - 196 °C and intergranular corrosion resistant up to +400 °C.

FCAW

EN ISO 17633-A: T 19 9 Nb P M 1 T 19 9 Nb P C 1

Re 420 N/mm2 Rm 600 N/mm2 A5 35 % Av 75 J

1.2

TÜV-D, SEPROZ, CE

BÖHLER SAS 2 PW-FD was optimised especially for positional welding. The supporting effect of the fast-freezing slag enables positional welding with high amperage at high welding speeds. The areas of application, as well as the chemical and mechanical properties, correspond to those of SAS 2-FD. For service temperatures down to -120 °C and intergranular corrosion resistant up to +400 °C.

AWS A5.22-10: E347T1-4 E347T1-1

Wire: SAS 2-UP

Application in all industry branches where identical steel types are welded, including higher-carbon varieties, as well as ferritic 13% chrome steels, e.g. in the construction of chemical apparatus and storage tanks, in the chemical, pharmaceutical and cellulose industries, among many others. Excellent gliding ability and feed characteristics. Low temperature service down to -196 °C and intergranular corrosion resistant up to +400 °C.

EN ISO 17633-A: T 19 9 Nb R M 3 T 19 9 Nb R C 3

SAS 2 PW-FD

Application in all industry branches where identical steel types are welded, as well as ferritic 13% chrome steels, e.g. in the construction of  chemical apparatus and storage tanks, in textile and cellulose manufacturing, dyework factories, among many others.

SAW

EN ISO 14343-A: S 19 9 Nb AWS A5.9-06: ER347

Re ≥420 N/mm22 Rm ≥600 N/mm A5 ≥30 % Av ≥80 J ≥35 J…-196 °C

3.0

TÜV-D, TÜV-A Wire: TÜV-D, KTA 1408.1, DB, ÖBB, TÜV-A, SEPROZ, CE

Wire/flux combination for single- and multi-pass welds on stabilised, austenitic CrNi steels. This combination features a smooth seam finish, easy slag removability without adhering slag as well as good welding characteristics, even for fillet welds. Lower hydrogen content of HD ≤ 5 ml/100 g in the weld metal. Can be used for operating temperatures from -196 °C up to +400 °C.

Flux: BB 202 EN 760: SA FB 2 DC

BÖHLER WELDING Bestseller

19

 www.boehler-welding.com

Stainless steels

BÖHLER Standard EN AWS

FOX SAS 4-A

Welding process

Typical mechanical

Characteristics and applications

mm

SMAW

Re 490 N/mm22 Rm 640 N/mm A5 32 % Av 60 J

2.0 2.5 3.2 4.0 5.0

TÜV-D, DB, ÖBB, TÜV-A, LTSS, VUZ, SEPROZ, CE, NAKS

Stabilised, core wire alloyed, austenitic, rutile covered electrode. Application in all industry branches where identical steel types are welded, as well as ferritic 13% chrome steels. The electrode offers particularly excellent welding characteristics. The very good positional weldability and the self-releasing slag are economically significant arguments that favour this electrode.

GTAW

Re 520 N/mm22 Rm 700 N/mm A5 35 % Av 120 J

1.0* 1.2* 1.6 2.0 2.4 3.0

TÜV-D, KTA 1408.1, DB, ÖBB, TÜV-A, GL, SEPROZ, CE

Application in all industry branches where identical steel types are welded, as well as f erritic 13% chrome steels.

Re 490 N/mm22 Rm 670 N/mm A5 33 % Av 100 J

0.8 1.0 1.2

TÜV-D, TÜV-A, DB, ÖBB, SEPROZ, CE, NAKS

Solid wire for use in all industry branches where identical steel types are welded, including higher-carbon varieties, as well as ferritic 13% chrome steels.

Re 430 N/mm2 Rm 570 N/mm2 A5 35 % Av 65 J 35 J…-120 °C

1.2 1.6

 – 

Strip alloyed, flux cored wire with rutile-containing filling for welding of Ti- or Nb-stabilised, austenitic CrNiMo steels, primarily in level and horizontal welding positions.

FCAW

Re 430 N/mm2 Rm 570 N/mm2 A5 35 % Av 65 J

1.2

–

The BÖHLER SAS 4 PW-FD was optimised especially for positional welding. The supporting effect of the f ast-freezing slag enables positional welding with high amperage at high welding speeds. The areas of  application, as well as the chemical and mechanical properties, correspond to those of SAS 4-FD. Intergranular corrosion resistant up to +400 °C.

SAW

Re ≥430 N/mm2 Rm ≥600 N/mm2 A5 ≥30 % Av ≥80 J ≥32 J…-120 °C

3.0

TÜV-D, TÜV-A,

Wire/flux combination for single- and multi-pass welds on stabilised, austenitic CrNiMo steels. This combination features a smooth seam finish, easy slag removability as well as good welding characteristics.

AWS A5.4-06: E318-17

EN ISO 14343-A: W 19 12 3 Nb AWS A5.9-06: ER318

SAS 4-IG (Si)

Approvals

properties

EN 1600: E 19 12 3 Nb R 3 2

SAS 4-IG

Ø

GMAW

EN ISO 14343-A: G 19 12 3 Nb Si AWS A5.9-06: ER318 (mod.)

SAS 4-FD

FCAW

EN ISO 17633-A: T 19 12 3 Nb R M 3 T 19 12 3 Nb R C 3

SAS 4 PW-FD EN ISO 17633-A: T 19 12 3 Nb P M 1 T 19 12 3 Nb P C 1

Wire: SAS 4-UP EN ISO 14343-A: S 19 12 3 Nb AWS A5.9-06: ER318

Flux: BB 202 EN 760: SA FB 2 DC

20

Also used in the construction of chemical apparatus and storage tanks, textile and cellulose manufacturing, dyework factories, food and beverage production, synthetic resin plants, among many others.

Areas of application: Construction of chemical apparatus and storage tanks, textile and cellulose manufacturing, dyework factories, food and beverage production, synthetic resin plants, among many others.

Suitable for service temperatures down to -120 °C and intergranular corrosion resistant up to +400 °C.

Wire: TÜV-D, KTA 1408.1, DB, ÖBB, TÜV-A, SEPROZ, CE

Can be used at operating temperatures from -120 °C up to +400 °C.

 www.boehler-welding.com

BÖHLER Standard EN AWS

FOX CN 13/4

Welding process

SMAW

EN 1600: E 13 4 B 6 2

Typical mechanical

Ø

properties

mm

Re 890 N/mm22 Rm 1090 N/mm A5 12 % Av 32 J

2.5 3.2 4.0 5.0

Approvals

Characteristics and applications

TÜV-D, LTSS, SEPROZ, CE

Basic covered electrode for corrosion-resistant, martensitic and martensitic-ferritic rolled, forged and cast steels of identical type. Application in the construction of hydro turbines, compressors and steam power stations. Resistant to water vapour, steam and sea water atmospheres.

AWS A5.4-06: E410NiMo-15

CN 13/4-IG

Low hydrogen content of HD ≤ 5 ml/100 g in the weld metal.

GMAW

EN ISO 14343-A: G 13 4

Re 950 N/mm22 Rm 1210 N/mm A5 12 % Av 36 J

1.2

Re ≥600 N/mm2 Rm ≥800 N/mm2 A5 ≥15 % Av ≥50 J

3.0

TÜV-D, SEPROZ, CE

Application in the construction of hydro turbines, compressors and steam power stations. Resistant to water vapour, steam and sea water atmospheres.

AWS A5.9-06: ER410NiMo (mod.)

Wire: CN 13/4-UP

SAW

EN ISO 14343-A: S 13 4

Solid wire for corrosion-resistant, martensitic and martensitic-ferritic rolled, forged and cast steels of identical type.

SEPROZ, CE Wire: SEPROZ

AWS A5.9-06: ER410NiMo (mod.)

Wire/flux combination for corrosion-resistant, martensitic and martensitic-ferritic rolled, forged and cast steels of identical type. Application in the construction of hydro turbines, compressors and steam power stations. Resistant to water vapour, steam and sea water atmospheres. Low hydrogen content of HD ≤ 5 ml/100 g in the weld metal.

Flux: BB 203 EN 760: SA FB 2 DC

CN 13/4-MC

GMAW

Re 800 N/mm2 Rm 990 N/mm2 A5 12 % Av 40 J

1.2 1.6

SEPROZ

Metal cored wire for corrosion-resistant, soft martensitic and martensiticferritic rolled, forged and cast steels of identical type. Application in the construction of hydro turbines and compressors. BÖHLER CN 13/4-MC exhibits very good toughness properties of the heat-treated weld metal, as well as a very low hydrogen content in the weld metal (under AWS conditions HD max. 4 ml/100 g) and excellent feeding characteristics.

SMAW

Re Rm A5 Av

440 N/mm2 650 N/mm2 ≥35 % ≥75 J

2.5 3.2 4.0

TÜV-D, TÜV-A, Statoil, SEPROZ, CE

Core wire alloyed, rutile-containing basic covered electrode of type 904 L with higher Mo content and a very high pitting index (PREN³45) of the weld metal for the corrosion potential (acc. to %Cr+3.3x%Mo+30x%N). Special application in the production of sulphuric and phosphoric acid in the cellulose industry, in desulphurisation plants as well as in the fertilizer and petrochemical industries, in fatty acid processing, acetic and formic acid production, sea water desalination, as well as heat exchangers operated with sea water or brackish water.

EN ISO 17633-A: T 13 4 MM 2 AWS A5.9-06: EC410NiMo (mod.)

FOX CN 20/25 M EN 1600: E 20 25 5 Cu N L B 2 2 AWS A5.4-06: E385-15 (mod.)

Also availabe as GTAW welding rod and solid wire.

BÖHLER WELDING Bestseller

21

 www.boehler-welding.com

Stainless steels

BÖHLER Standard EN AWS

FOX CN 22/9 N

Welding process

Typical mechanical

Ø

Approvals

Characteristics and applications

properties

mm

Re 650 N/mm22 Rm 820 N/mm A5 25 % Av 55 J

2.5 3.2 4.0 5.0

TÜV-D, TÜV-A, ABS, DNV, GL, LR, RINA, Statoil, SEPROZ, CE

Core wire alloyed, rutile covered electrode for welding of ferriticaustenitic duplex steels, e.g. 1.4462, UNS 31803. Areas of application primarily in offshore technology and the chemical industry.

GTAW

Re 600 N/mm22 Rm 800 N/mm A5 33 % Av 150 J

1.6 2.0 2.4 3.2

TÜV-D, TÜV-A, ABS, DNV, GL, LR, Statoil, CE

GTAW welding rod for welding f erritic-austenitic duplex steels. In addition to improved strength and toughness characteristics, a purposeful adjustment of the composition also gives the weld metal excellent resistance to stress corrosion cracking and pitting.

GMAW

Re 660 N/mm² Rm 830 N/mm² A5 28 % Av 85 J ≥32 J…-40 °C

1.0 1.2

TÜV-D, TÜV-A, DB, DNV, GL, Statoil, SEPROZ, CE

Solid wire for welding ferritic-austenitic duplex steels. In addition to improved strength and toughness characteristics, a purposeful adjustment of the composition also gives the weld metal excellent resistance to stress corrosion cracking and pitting.

FCAW

Re 600 N/mm2 Rm 800 N/mm2 A5 27 % Av 60 J

1.2

TÜV-D, ABS, CWB, DNV, GL, LR, RINA, SEPROZ, CE, DB

BÖHLER CN 22/9 N-FD is a strip alloyed, flux cored wire with a rutilecontaining filling for welding duplex steel, primarily in flat and horizontal welding positions.

Re 600 N/mm22 Rm 800 N/mm A5 27 % Av 80 J

1.2

TÜV-D, ABS, CWB, DNV, GL, LR, RINA, SEPROZ, CE

BÖHLER CN 22/9 PW-FD is a strip alloyed, flux cored wire electrode with a rutile-containing filling for positional welding on duplex steels for chemical apparatus and plant construction, in the chemical industry, for storage tanks as well as for tanker ships for transporting chemicals and in the offshore industry.

SMAW

EN 1600: E 22 9 3 N L R 3 2 AWS A5.4-06: E2209-17

CN 22/9 N-IG EN ISO 14343-A: W 22 9 3 N L

In addition to increased strength and toughness, the high proportion of ferrite in the weld metal also makes it highly resistant to stress corrosion cracking.

AWS A5.9-06: ER2209

CN 22/9 N-IG EN ISO 14343-A: G 2 9 3 NL AWS A5.9-06: ER2209

CN 22/9 N-FD EN ISO 17633-A: T 22 9 3 NL R M 3 T 22 9 3 NL R C 3 AWS A5.22-10: E2209T0-4 E2209T0-1

CN 22/9 PW-FD

FCAW

EN ISO 17633-A: T 22 9 3 NL P M 1 T 22 9 3 NL P C 1

Positional welding for this duplex quality also yields excellent deposition rates. The supporting effect of the slag enables positional welding with high amperage at high welding speeds.

AWS A5.22-10: E2209T1-4 E2209T1-1

 Wire: CN 22/9 N-UP

EN ISO 14343-A: S 22 9 3 N L AWS A5.9-06: ER2209 Flux: BB 202

EN 760: SA FB 2 DC

22

Easy handling and a high deposition rate with little refinishing required leads to a very economical result.

SAW

Re ≥550 N/mm2 Rm ≥750 N/mm2 A5 ≥27 % Av ≥100 J

3.0

TÜV-D, TÜV-A, ABS, DNV, GL, LR, CE

Wire/flux combination for single- and multi-pass welds of duplex steels (1.4462 / UNS S31803). This combination features a smooth seam finish, easy slag removability as well as good welding characteristics. Areas of application include chemical apparatus construction, the pulp and paper industry, power station construction as well as on- and offshore industry uses.

 www.boehler-welding.com

Special high-alloy applications

BÖHLER Standard EN AWS

FOX A 7

Welding process

Typical mechanical

SMAW

Re 460 N/mm22 Rm 660 N/mm A5 38 % Av 90 J

2.5 3.2 4.0 5.0 6.0

TÜV-D, DNV, GL, LTSS, VUZ, PRS, SEPROZ, CE

Core wire alloyed, basic covered electrode for welding of dissimilar joints or difficult-to-weld steels and 14%-Mn steels. Tough intermediate layers for hard claddings. Universally applicable filler metal.

GMAW

Re 430 N/mm22 Rm 640 N/mm A5 36 % Av 110 J ≥32 J…-110 °C

0.8 1.0 1.2 1.6

TÜV-D, DB, ÖBB, SEPROZ, CE, NAKS (ø 0.8; 1.0 mm)

Special solid wire for welding of dissimilar joints or difficult-to-weld steels and 14%-Mn steels. All-purpose filler metal with many uses. Characteristics of weld metal: Cold-work hardening ability, very good resistance to cavity formation, crack resistant, thermal shock resistant, scaling resistant up to 850 °C, impervious to sigma-phase embrittlement above +500 °C. Service temperatures down -110 °C.

GTAW

Re 460 N/mm22 Rm 660 N/mm A5 38 % Av 120 J ≥32 J…-110 °C

1.6 2.0 2.4 3.0

TÜV-D, DNV, GL, DB, CE, NAKS

GTAW welding rod for welding of dissimilar joints or difficult-to-weld steels and 14%-Mn steels.

Re 400 N/mm22 Rm 600 N/mm A5 42 % Av 70 J

1.2 1.6

TÜV-D, DB, CE

The ease of handling and high deposition rate of BÖHLER A 7-MC means greater productivity with excellent welding characteristics, low spatter formation, smooth seam finish, good bead wetting and uniformly reliable penetration.

EN ISO 14343-A: G 18 8 Mn AWS A5.9-06: ER307 (mod.)

EN ISO 14343-A: W 18 8 Mn AWS A5.9-06: ER307 (mod.)

A 7-MC

Characteristics and applications

mm

AWS A5.4-06: E307-15 (mod.)

A 7 CN-IG

Approvals

properties

EN 1600: E 18 8 Mn B 2 2

A 7-IG

Ø

GMAW

ENISO 17633-A: T 18 8 Mn MM1

These properties and the wide offering of parameters enable a broad range of applications from the thinnest sheets to armour-cased plates.

AWS A5.9-06: EC307 (mod.)

A 7-FD

FCAW

Re 420 N/mm2 Rm 630 N/mm2 A5 39 % Av 60 J ≥32 J…-100 °C

1.2 1.6

TÜV-D, CE

Flux cored wir e with rutile-containing filling for primarily flat and horizontal welding positions. Very universally applicable flux cored wire. Characteristics of weld metal: Cold-work hardening ability, very good resistance to cavity formation, crack resistant, thermal shock resistant, scaling resistant up to 850 °C, impervious to sigma-phase embrittlement above 500 °C, service temperature down to -100 °C.

FCAW

Re 420 N/mm2 Rm 630 N/mm2 A5 39 % Av 65 J

1.2

TÜV-D, CE, NAKS

BÖHLER A 7 PW-FD is a strip alloyed, flux cored wire with rutile slag characteristics and consequently good positional welding characteristics. The supporting effect of the fast-freezing slag enables positional welding.

Re ≥390 N/mm2 Rm ≥620 N/mm2 A5 ≥36 % Av ≥95 J ≥40 J…-100 °C

3.0

EN ISO 17633-A: T 18 8 Mn R M 3 T 18 8 Mn R C 3 AWS A5.22-10: E307T0-G

A 7 PW-FD

Characteristics of weld metal: Cold-work hardening ability, very good resistance to cavity formation, crack resistant, thermal shock resistant, scaling resistant up to 850 °C, impervious to sigma-phase embrittlement above +500 °C. Service temperatures down to -110 °C.

EN ISO 17633-A: T 18 8 Mn P M 2 T 18 8 Mn P C 2

The characteristics of the weld metal are the same as those of A7-FD.

AWS A5.22-10: E307T1-G

Wire: A 7 CN-UP

SAW

EN ISO 14343-A: S 18 8 Mn AWS A5.9-06: ER307 (mod.)

Wire: TÜV-D, CE

For joint welds between CrNi steels and unalloyed steels, cladding of  surfaces on mountings and cladding on cogging, billet and profiled rolls. Characteristics of weld metal: Cold-work hardening ability, very good resistance to cavity formation, crack resistant, thermal shock resistant, scaling resistant to +850 °C, impervious to sigma-phase embrittlement above +500 °C. Service temperature down to -100 °C.

Flux: BB203 EN 760: SA FB 2 DC

BÖHLER WELDING Bestseller

23

 www.boehler-welding.com

Special high-alloy applications

BÖHLER Standard EN AWS

FOX CN 23/12-A

Welding process

SMAW

EN 1600: E 23 12 L R 3 2 AWS A5.4-06: E309L-17

CN 23/12-IG

GMAW

EN ISO 14343-A: G 23 12 L AWS A5.9-06: ER309L

CN 23/12-IG

GTAW

EN ISO 14343-A: W 23 12 L AWS A5.9-06: ER309L

CN 23/12-MC

GMAW

EN ISO 17633-A: T 23 12 L MM1 AWS A5.9-06: EC309L

Wire: CN 23/12-UP

Typical mechanical

Ø

Approvals

Characteristics and applications

properties

mm

Re 440 N/mm22 Rm 570 N/mm A5 40 % Av 60 J ≥32 J…-60 °C

2.5 3.2 4.0 5.0

TÜV-D, DB, ÖBB, TÜV-A, ABS, BV, DNV, GL, LR, VUZ, SEPROZ, CE

Core wire alloyed, low carbon, austenitic, rutile covered electrode. Increased ferrite content (FN~17) in the weld deposit for safe and crack  resistant dissimilar joints.

Re 420 N/mm2 Rm 570 N/mm2 A5 32 % Av 130 J ≥32 J…-80 °C

0.8 1.0 1.2

TÜV-D, DB, ÖBB, TÜV-A, DNV, GL, SEPROZ, CE

Solid wire with increased ferrite content (FN~16) in the weld metal. High cracking resistance for difficult-to-weld materials, as well as for welding of  dissimilar joints.

Re 440 N/mm22 Rm 590 N/mm A5 34 % Av 150 J ≥32 J…-120 °C

1.6 2.0 2.4

TÜV-D, TÜV-A, GL, SEPROZ, DB, CE

GTAW weilding rod with increased ferrite content (FN~16) in the weld metal. High cracking resistance for difficult-to-weld materials, as well as for welding of dissimilar joints.

Re 400 N/mm22 Rm 540 N/mm A5 32 % Av 90 J 70 J…-120 °C

1.2 1.6

Suitable for service temperatures from -60 °C up to +300 °C.

Suitable for service temperatures from -80 °C up to +300 °C.

Suitable for service temperatures from -120 °C up to +300 °C.

 – 

Metal cored wire for welding of dissimilar joints between high-alloy Cr and CrNi(Mo) steels and unalloyed or low-alloy steels. BÖHLER CN 23/12-MC features very good welding, wetting and wire-feed characteristics, as well as high metallurgical reliability after mixing of different materials. Suitable for service temperatures from -120 °C up to +300 °C.

SAW

EN ISO 14343-A: S 23 12 L

Re ≥350 N/mm2 Rm ≥600 N/mm2 A5 ≥35 % Av ≥100 J

3.0

DNV Wire: TÜV-D, CE

AWS A5.9-06: ER309L

This wire/flux combination for single- and multi-pass welds features a smooth seam finish, easy slag removability as well as good welding characteristics for fillet welds. High cracking resistance for difficult-to-weld materials, as well as f or welding of dissimilar steels. Suitable for service temperatures up to +300 °C.

Flux: BB 202 EN 760: SA FB 2 DC

CN 23/12-FD

FCAW

EN ISO 17633-A: T 23 12 L R M (C) 3 EN ISO 17633-A: T 23 12 L P M (C) 1 (for ø 0.9 mm)

Re 400 N/mm22 Rm 540 N/mm A5 35 % Av 60 J 45 J…-60 °C

0.9 1.2 1.6

Re 400 N/mm2 Rm 540 N/mm2 A5 35 % Av 65 J

1.2 1.6

TÜV-D, DB, ÖBB, TÜV-A, CWB, GL, LR, SEPROZ, CE, RINA, DNV

Strip alloyed, flux cored wire with rutile-containing filling for welding of dissimilar joints between high-alloy Cr and CrNi(Mo) steels with unalloyed or low-alloy steels as well as f or weld claddings in primarily flat and horizontal welding positions.

TÜV-D, DB, ABS, LR, GL, CWB, SEPROZ, ÖBB, CE, DNV, RINA

BÖHLER CN 23/12 PW-FD is a strip alloyed, flux cored wire with rutile slag characteristics for positional welding of dissimilar joints between high-alloy Cr and CrNi(Mo) steels and unalloyed or low-alloy steels. The supporting effect of the fast-freezing slag enables excellent positional welding characteristics.

Suitable for service temperatures from -60 °C up to +300 °C.

AWS A5.22-10: E309LT0-4(1) AWS A5.22-10: E309LT1-4/-1 (for ø 0.9 mm)

CN 23/12 PW-FD EN ISO 17633-A: T 23 12 L P M 1 T 23 12 L P C 1 AWS A5.22-10: E309LT1-4 E309LT1-1

24

FCAW

Suitable for service temperatures from -60 °C up to +300 °C.

 www.boehler-welding.com

Heat resistant steels

BÖHLER Standard EN AWS

FOX CN 21/33 Mn

Welding process

SMAW

EN 1600: E Z21 33 B 4 2

Typical mechanical

Ø

Approvals

Characteristics and applications

Basic covered electrode for joint welding and cladding of identical or similar type heat-resistant steels and steel casting grades.

properties

mm

Re ≥410 N/mm22 Rm ≥600 N/mm A5 25 % Av 70 J

2.5 3.2 4.0

TÜV-D, CE

Re ≥400 N/mm22 Rm ≥600 N/mm A5 ≥17 % Av ≥50 J

1,0 1,2

 – 

Re ≥400 N/mm2 Rm ≥600 N/mm2 A5 ≥17 % Av ≥50 J

2.0 2.4 3.2

TÜV-D, CE

Re 440 N/mm² Rm 600 N/mm² A5 35 % Av 80 J

2.5 3.2 4.0

TÜV-D, TÜV-A, SEPROZ, CE

Re 460 N/mm² Rm 610 N/mm² A5 37 % Av 60 J

2.5 3.2 4.0

Typical alloy for the welding of pyrolysis furnance tubes in the petrochemical industry.

 – 

CN 21/33 Mn-IG

GMAW

EN ISO 14343-A: G Z21 33 MnNb

Typical alloys for the welding of pyrolysis furnance tubes in the petrochemical industry.

 – 

CN 21/33 Mn-IG

GTAW

EN ISO 14343-A: W Z21 33 MnNb

FOX FF

SMAW

EN 1600: E 22 12 B 2 2

SMAW

EN 1600: E 22 12 R 3 2

TÜV-D, TÜV-A, SEPROZ, CE

GMAW

Re 480 N/mm22 Rm 620 N/mm A5 34 % Av 110 J

1.0 1.2

TÜV-A, SEPROZ

Solid wire for heat-resistant rolled, forged and cast steels of identical type as well as for heat-resistant ferritic CrSiAl steels, e.g. in annealing and hardening shops, in steam boiler construction, in the petroleum and ceramic industries. Scaling resistant up to +1000 °C.

AWS A5.9-06: ER309 (mod.)

GTAW

EN ISO 14343-A: W 22 12 H

Re 500 N/mm2 Rm 630 N/mm2 A5 32 % Av 115 J

1.6 2.0 2.4

TÜV-A, SEPROZ

AWS A5.9-06: ER309 (mod.)

FOX FFB

Core wire alloyed, rutile covered electrode for heat-resistant rolled, forged and cast steels of identical type as well as for heat-resistant ferritic CrSiAl steels, e.g. in annealing and hardening shops, in steam boiler construction, in the petroleum and ceramic industries. Scaling resistant up to +1000 °C.

EN ISO 14343-A: G 22 12 H

FF-IG

Core wire alloyed, basic covered electrode for heat-resistant rolled, forged and cast steels of identical type as well as for heat-resistant ferritic CrSiAl steels. Scaling resistant up to +1000 °C.

AWS A5.4-06: E309-17

FF-IG

GTAW welding rod for joint welding and cla dding of identical or similar type heat-resistant steels and steel casting grades. Typical alloys for the welding of pyrolysis furnance tubes in the petrochemical industry.

AWS A5.4-06: E309-15

FOX FF-A

Solid wire for joint welding and cladding of identical or similar type heatresistant steels and steel casting grades.

GTAW welding rod for heat-resistant rolled, forged and cast steels of identical type as well as for heat-resistant ferritic CrSiAl steels, e.g. in annealing and hardening shops, in steam boiler construction, in the petroleum and ceramic industries. Austenitic weld metal with about 8% ferrite content. Scaling resistant up to +1000 °C.

SMAW

EN 1600: E 25 20 B 2 2 AWS A5.4-06: E310-15 (mod.)

BÖHLER WELDING Bestseller

Re 420 N/mm2 Rm 600 N/mm2 A5 36 % Av 100 J

2.5 3.2 4.0 5.0

TÜV-D, Statoil, SEPROZ, CE

Core wire alloyed, basic covered electrode for heat-resistant rolled, forged and cast steels of identical type, e.g. in annealing and hardening shops, in steam boiler construction, in the petroleum and ceramic industries.  Joint welds on heat-resistant CrSiAl steels subject to sulphurous gases must be welded with FOX FA as the final pass. Scaling resistant up to +1200 °C.

25

 www.boehler-welding.com

Heat resistant steels

BÖHLER Standard EN AWS

FOX FFB-A

Welding process

SMAW

EN 1600: E 25 20 R 3 2

Typical mechanical

Ø

Approvals

Characteristics and applications

Core wire alloyed, rutile covered electrode for heat-resistant rolled steels of identical type, e.g. in annealing and hardening shops, in steam boiler construction, in the petroleum and ceramic industries.

properties

mm

Re 430 N/mm22 Rm 620 N/mm A5 35 % Av 75 J

2.0 2.5 3.2 4.0

Statoil, VUZ, SEPROZ

Re 420 N/mm22 Rm 630 N/mm A5 33 % Av 85 J

1.6 2.0 2.4

SEPROZ

Scaling resistant up to +1200 °C.

AWS A5.4-06: E310-16

FFB-IG

GTAW

EN ISO 14343-A: W 25 20 Mn AWS A5.9-06: ER310 (mod.)

FFB-IG EN ISO 14343-A: G 25 20 Mn AWS A5.9-06: ER310 (mod.)

26

GTAW welding rod for heat-resistant rolled, forged and cast steels of identical type, e.g. in annealing and hardening shops, in steam boiler construction, in the petroleum and ceramic industries. Fully austenitic weld metal. Preferred in the case of aggressive oxidizing, nitrogencontaining or low-oxygen gases. Scaling resistant up to +1200 °C.

GMAW

Re 400 N/mm22 Rm 620 N/mm A5 38 % Av 95 J

0.8 1.0 1.2

SEPROZ

Solid wire for heat-resistant rolled, forged and cast steels of identical type, e.g. in annealing and hardening shops, in steam boiler construction, in the petroleum and ceramic industries. Fully austenitic weld metal. Preferred in the case of aggressive oxidizing, nitrogen-containing or low-oxygen gases. Scaling resistant up to +1200 °C.

 www.boehler-welding.com

Nickel-base alloys

BÖHLER Standard EN AWS

FOX NIBAS 70/20 DE: FOX NiCr 70 Nb

Welding process

SMAW

EN ISO 14172: E Ni 6082 (NiCr20Mn3Nb)

Typical mechanical

Ø

properties

mm

2 Re 420 N/mm 2 Rm 680N/mm A5 40 % Av 120 J 80 J…-196 °C

2.5 3.2 4.0 5.0

Approvals

Characteristics and applications

TÜV-D, TÜV-A, Statoil, LTSS, VUZ, SEPROZ, CE, NAKS, KTA 1408.1

Core wire alloyed special stick electrode with special basic covering, for high-quality welding of nickel-based alloys, high temperature and creepresistant steels, heat- and cold-resistant materials, as well as low-alloy difficult-to-weld steels and dissimilar joints. Also for ferrite-austenite connections at operating temperatures ≥ 300 °C or where post weld heat treatments are required. Suitable in pressure tank construction for -196 °C up to +650 °C, otherwise scaling resistant up to +1200 °C (sulphur-free atmospheres).

AWS A5.11-05: ENiCrFe-3 (mod.)

NIBAS 70/20-IG DE: NiCr 70 Nb-IG

GTAW

EN ISO 18274: S Ni 6082 (NiCr20Mn3Nb)

2 Re 440 N/mm Rm 680N/mm2 A5 42 % Av 190 J 100 J…-196 °C

1.6 2.0 2.4

TÜV-D, TÜV-A, Statoil, NAKS, SEPROZ, CE

Suitable in pressure tank construction for -196 °C up to +550 °C, otherwise scaling resistant up to +1200 °C (sulphur-free atmospheres).

AWS A5.14-05: ERNiCr-3

NIBAS 70/20-IG DE: NiCr 70 Nb-IG

GMAW

EN ISO 18274: S Ni 6082 (NiCr20Mn3Nb)

Re 420 N/mm2 Rm 680 N/mm2 A5 40 % Av 160 J 80 J…-196 °C

0.8 1.0 1.2

TÜV-D, TÜV-A, Statoil, NAKS, SEPROZ, CE

FCAW

Re 400 N/mm22 Rm 650 N/mm A5 39 % Av 135 J 110 J…-196 °C

1.2 1.6

TÜV-D, CE

Flux cored wire containing a filling with rutile and basic content for primarily flat and horizontal welding positions. The ease of handling and high deposition rate means greater productivity with excellent welding characteristics, self-releasing slag, low spatter formation and seam oxidation, smooth seam finish with good wetting and safe penetration. Suitable for high-quality joint welding of nickel-based alloys, high temperature and creep-resistant materials, heat- and cold-resistant materials, as well as low-alloy, difficult-to-weld steels and dissimilar joints. Also for f errite-austenite connections at operating temperatures ≥ +300 °C or where post weld heat treatments are required. Suitable in pressure tank construction for -196 °C up to +550 °C, otherwise scaling resistant up to +1200 °C (sulphur-free atmospheres).

FCAW

Re 380 N/mm² Rm 640 N/mm² A5 41 % Av 130 J 115 J…-196 °C

1.2

–  

Flux cored wire containing a filling with rutile and basic content for primarily flat and horizontal welding positions. The low-carbon Ni-Cr-Mn-Nb alloy has excellent resistance to heat cracking. Suitable for joint welding and cladding of nickel-based materials of identical type as well as for dissimilar joints of carbon with CrNi steels and for claddings on unalloyed and low-alloy steels. The wire is also suitable for welding cold-resistant nickel-steels. The weld metal is suitable for temperatures from -196 °C up to +650 °C; scaling resistant up to +1200 °C.

SAW

Re >380 N/mm2 Rm >580 N/mm2 A5 >35 % Av >80 J 80 J…-196 °C

2.4

TÜV-D, CE

Suitable for high-quali ty joint weld ing of nickel-based all oys, high temperature and creep-resistant materials, heat- and cold-resistant materials, as well as low-alloy, difficult-to-weld steels and dissimilar joints. Also for ferrite-austenite connections at operating temperatures ≥ +300 °C or where post weld heat treatments are required.

EN ISO 14172: Type: Ni 6082 (NiCr20Mn3Nb) AWS A5.34-07: ENiCr3T0-4

NIBAS 70/20 Mn-FD

EN ISO 14172: Type: Ni 6082 (NiCr20Mn3Nb) AWS A5.34-07: ENiCr3T0-4 (mod.)

Wire: NIBAS 70/20-UP

GMAW wire for high-quality welding of nickel-based alloys, high temperature and creep-resistant materials, heat- and cold-resistant materials, as well as low-alloy, difficult-to-weld steels and dissimilar joints. Also for f errite-austenite connections at operating temperatures ≥ +300 °C or where post weld heat treatments are required. Suitable in pressure tank construction for -196 °C up to +550 °C, otherwise scaling resistant up to +1200 °C (sulphur-free atmospheres).

AWS A5.14-05: ERNiCr-3

NIBAS 70/20-FD

GTAW welding rod for high-quality joint welding of nickel-based alloys, high temperature and creep-resistant materials, heat- and cold-resistant materials, as well as low-alloy, difficult-to-weld steels and dissimilar joints. Also for ferrite-austenite connections at operating temperatures ≥ +300 °C or where post weld heat treatments are required.

EN ISO 18274: S Ni 6082 (NiCr20Mn3Nb) AWS A5.14-05: ERNiCr-3

Flux: BB 444

Suitable in pressure tank construction for -196 °C up to +550 °C, otherwise scaling resistant up to 1200 °C (sulphur-free atmospheres). BB 444 is an agglomerated, fluoride-basic welding flux with high basic slag characteristic.

EN 760: SA-FB 2 AC

BÖHLER WELDING Bestseller

27

 www.boehler-welding.com

Nickel-base alloys

BÖHLER Standard EN AWS

FOX NIBAS 625 DE: FOX NiCr 625

Welding process

Typical mechanical

Ø

Approvals

Characteristics and applications

properties

mm

SMAW

Re 530 N/mm22 Rm 800 N/mm A5 40 % Av 80 J 45 J…-196 °C

2.5 3.2 4.0

TÜV-D, TÜV-A, Statoil, NAKS, LTSS, SEPROZ, CE

Core wire alloyed, special stick electrode with special basic covering for high-quality joint welds of high Mo-alloyed, nickel-based alloys (e.g. alloy 625 and alloy 825) as well as CrNiMo steels with a high Mo content (e.g. 6% Mo steels). In addition, this type is also suitable for high temperature and creep-resistant steels, heat- and cold-resistant materials, dissimilar joints and low-alloy, difficult-to-weld steels. Suitable in pressure tank construction for -196 °C up to +550 °C, otherwise scaling resistant up to +1200 °C (sulphur-free atmospheres).

GTAW

Re 540 N/mm22 Rm 800 N/mm A5 38 % Av 100 J 130 J…-196 °C

1.6 2.0 2.4

TÜV-D, TÜV-A, Statoil, SEPROZ, CE

GTAW welding rod for high-quality joint welds of high Mo-alloy, nickelbased alloys (e.g. alloy 625 and alloy 825) as well as CrNiMo steels with a high Mo content (e.g. 6% Mo steels). In addition, this type is also suitable for high temperature and creep-resistant steels, heat- and cold-resistant materials, dissimilar joints and low-alloy, difficult-to-weld steels. Suitable in pressure tank construction for -196 °C up to +550 °C, otherwise scaling resistant up to +1200 °C (sulphur-free atmosphere).

GMAW

Re 510 N/mm22 Rm 780 N/mm A5 40 % Av 130 J 80 J…-196 °C

1.0 1.2

TÜV-D, TÜV-A, Statoil, SEPROZ, CE

GMAW wire for high-quality joint welds of high Mo-alloy, nickel-based alloys (e.g. alloy 625 and alloy 825) as well as CrNiMo steels with a high Mo content (e.g. 6% Mo steels). In addition, this type is also suitable for high temperature and creep-resistant steels, heat- and cold-resistant materials, dissimilar joints and low-alloy, difficult-to-weld steels. Suitable in pressure tank construction for -196 °C up to +550 °C, otherwise scaling resistant up to +1200 °C (sulphur-free atmosphere).

FCAW

Re 500 N/mm2 Rm 740 N/mm2 A5 40 % Av 90 J 80 J…-196 °C

1.2

TÜV-D, CE

Flu x cored wir e for high-quality joint welds of hig h Mo-allo y, nickel-based alloys (e.g. alloy 625 and alloy 825) as well as CrNiMo steels with a high Mo content (e.g. 6% Mo steels). In addition, this type is also suitable for high temperature and creep-resistant steels, heat- and cold-resistant materials, dissimilar joints and low-alloy, difficult-to-weld steels. Suitable in pressure tank construction for -196 °C up to +550 °C, otherwise scaling resistant up to +1200 °C (sulphur-free atmosphere).

SAW

Re ≥420 N/mm22 Rm ≥700 N/mm A5 ≥40 % Av ≥80 J

2.4

TÜV-D, CE

Wire/flux combination suitable for high-quality joint welds of 6% Mo-alloy super-austenitic steels such as S31254, N08926, N08367 and nickel-based alloys (e.g. alloy 625 and alloy 825).

Re ≥450 N/mm2 Rm ≥700 N/mm2 A5 ≥35 % Av ≥100 J

2.5 3.2 4.0

EN ISO 14172: E Ni 6625 (NiCr22Mo9Nb) AWS A5.11-05: ENiCrMo-3

NIBAS 625-IG DE: NiCr 625IG-A

EN ISO 18274: S Ni 6625 (NiCr22Mo9Nb) AWS A5.14-05: ERNiCrMo-3

NIBAS 625-IG DE: NiCr 625IG-A

EN ISO 18274: S Ni 6625 (NiCr22Mo9Nb) AWS A5.14-05: ERNiCrMo-3

NIBAS 625 PW-FD EN ISO 14172: Type: Ni 6625 (NiCr22Mo9Nb) AWS A5.34-07: ENiCrMo3T1-4

 Wire: NIBAS 625-UP

EN ISO 18274: S Ni 6625 (NiCr22Mo9Nb)

BB 444 is an agglomerated, fluoride-basic welding flux with high basic slag characteristics.

AWS A5.14-05: ERNiCrMo-3 Flux: BB 444

EN 760: SA-FB 2 AC

FOX NIBAS 617 EN ISO 14172: E Ni 6117 (NiCr22Co12Mo) AWS A5.11-05: ENiCrCoMo-1 (mod.)

28

SMAW

TÜV-D, CE

Basic covered electrode for joint welding on ultra heat-resistant and similar-type nickel-based alloys, creep-resistant austenite steels and cast alloys. Also available as GTAW welding rod, solid wire and wire/flux combination.

 www.boehler-welding.com

BÖHLER Standard EN AWS

NIBAS 617-IG

Welding process

GTAW

EN ISO 18274: S Ni 6617 (NiCr22Co12Mo9)

Typical mechanical

Ø

properties

mm

Re ≥450 N/mm² Rm ≥700 N/mm² A5 ≥30 % Av ≥60 J

2.0 2.4

Approvals

Characteristics and applications

TÜV-D, CE

GTAW rod primarily for joint welding on ultra heat-resistant and similartype nickel-based alloys, creep-resistant austenite steels and cast alloys. The weld metal resists heat cracking and can be used at operating temperatures up to +1000 °C. Scaling resistant up to +1100 °C in oxidizing or carbon-diffusing atmospheres, e.g. gas turbines.

AWS A5.14-09: ERNiCrCoMo-1

NIBAS 617-IG

GMAW

EN ISO 18274: S Ni 6617 (NiCr22Co12Mo9)

Re ≥400 N/mm² Rm ≥700 N/mm² A5 ≥40 % Av ≥100 J

1.0 1.2

TÜV-D, CE

Scaling resistant up to +1100 °C in oxidizing or carbon-diffusing atmospheres, e.g. gas turbines.

AWS A5.14-09: ERNiCrCoMo-1 NIBAS 617-UP

Solid wire electrode primarily for joint welding on ultra heat-resistant and similar-type nickel-based alloys, creep-resistant austenite steels and cast alloys. The weld metal resists heat cracking and can be used at operating temperatures up to +1000 °C.

SAW

EN ISO 18274: S Ni 6617 (NiCr22Co12Mo9)

Re ≥420 N/mm² Rm ≥700 N/mm² A5 ≥35 % Av ≥80 J

2.0

–  

Wire/flux combination for similar-type nickel-based alloys, creep-resistant austenite steels and cast alloys such as alloy 617, N06007, 2.4663. Scaling resistant up to 1100 °C in oxidizing or carbon-diffusing atmospheres e.g. gas turbines.

AWS A5.14-09: ERNiCrCoMo-1 Flux: BB 444

EN 760: SA FB 2 AC

Sub-arc welding flux BÖHLER Standard EN AWS

BB 305

Welding process

Approvals

Characteristics and applications

SAW

TÜV-D: P 24-UP

Agglomerated flux f or joint welding of low alloyed and creep resistant steels. It is suited for direct and alternating current. The flux is suited for butt welding in two-run technique and for sheet thick ness up to 10 mm for fillet welding. It is especially suited for welding tube walls. Suited sub-arc wires: BÖHLER EMS 2, EMS 2 Mo, EMS 2 CrMo, CM 2-UP, P 23-UP und P 24-UP. Outstanding good slag detachability.

SAW

TÜV-D: EMS 2, EMS 2 Mo

Agglomerated flux designed for joining applications on structural- and pipe steels. It is suited for direct and alternating current. It can be used for single- and multi-wire welding with high welding speed using the two-run technique as well as for fillet welding. Very good slag removability.

SAW

TÜV-D: EMS 2, EMS2 Mo, DB (51.014.03/03)

Agglomerated flux designed for joining and surfacing applications with general-purpose structural steels, fine grained structural steels, boiler and pipe steels. The flux is characterized by its low silicon and moderate manganese pickup. It can be used on DC and AC. Its good welding characteristics and the technological properties of the weld metal produced with different wires permit universal use.

EN 760: SA AR 1 76 AC H5 Wire: P 24-UP

BB 306

EN 760: SA AR 1 77 AC H5 Wire: EMS 2, EMS 2 Mo

BB 400 EN 760: SA AB 1 67 AC H5 Wire: EMS 2, EMS 2 Mo, EMS 3

BÖHLER WELDING Bestseller

29

 www.boehler-welding.com

References Kaplan bulb nose for a hydropower plant BÖHLER Ti 52-FD

Styrian pipeline “Südschiene” BÖHLER FOX CEL, BÖHLER FOX CEL 80-P

   A    G    S    B    ©

   A    G    S    B    ©

Shipbuilding & repairs, BÖHLER Ti 52-FD, BÖHLER FOX HL 180 Ti, BÖHLER FOX 7018

Cooling tower complex, Deir Ali Gas Plant Project, BÖHLER FOX EV 50

   A    G    S    B    ©

   A    G    S    B    ©

 www.boehler-welding.com

Additional brochures

  WELDING CONSUMABLES

  WELDING CONSUMABLES

FOR HYDRO POWER STATIONS

FOR THERMAL POWER STATIONS

FLUX CORED WELDING WIRES

BÖHLER DRY SYSTEM – 

FOR STAINLESS STEELS

GUARANTEED DRY ELECTRODES

  WELDING CONSUMABLES FOR THE CHEMICAL AND PETROCHEMICAL PROCESS INDUSTRY

  WELDING CONSUMABLES FOR THE OFFSHORE INDUSTRY

  WELDING CONSUMABLES FOR PIPELINE CONSTRUCTION

  WELDING CONSUMABLES FOR STEEL CONSTRUCTION

Additional brochures on welding consumables made by BÖHLER WELDING for selected industries are available in several language versions.

BÖHLERWELDING BESTSELLER

THE DANGERS POSED BY HYDROGEN IN WELDING UN- AND LOW ALLOYED STEELS

The specifications in regard to the type and application of our products are only for the user’s information. The data specified for the mechanical properties always refer to the weld metal alone under observance of the applicable standards. In the weld joint, the weld metal properties are influenced, among other factors, by the parent metal, the welding position and the welding parameters. A guarantee of  suitability for a certain type of application requires an explicit written agreement in each individual case. Subject to modifications.

Further information can be obtained from BÖHLER WELDING sales partners or at www.boehler-welding.com/english/brochures.htm