2-SPEED OPTION) . . . HYDROSTATIC CIRCUITRY .. . . HAND CONTROLS . . . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . HYDROSTATIC MOTOR . HYD HY DROSTATI C MOTOR BRAKE . HYDROS HYDR OSTAIC TAIC PUMP GEAR PUMP ... . .. . .. . . * GEAR PUMP . . . ... .. . 2-SPEED VALVE .. . . .. . . .. . .. . * 2 - SPEE D VALVE VALVE . . .. . . . . . . . . . . . . . . HYDROSTATIC O IL FILTER . ELECTRICAL SYST SYSTEM EM ELE CTRI CA L CONTROLS . . .. . . . . .. . . . .. . . . . .. * CO NTROLS ELECTRI ELECTRICAL ... . ... CAB ELEC ECTRI TRI CA L CIR IRCU CUITR ITRY Y . . EN GIN INE E ELECTRI ELECTRICAL ... ... . . .
ALTERNATOR STARTER
. ..
. .. .
..
8
.
.. . . . ... . .. . . ..
.. .
125-1 26 127-1 30
131-146 147-148 149 - 150 151-152
153 - 154 155 -1 58 159 192 159 - 170 171-17 8
..
..
119-120 - 124
179-182
183 -1 86 187-1 90
19 1- 1 92
Model 863 G-Series Loade oaderr Pa Pa rt rts s
863 G-SERI G- SERIES ES CONTENTS CONTENTS (Cont'd) POWER UNIT
193 234
COOLING SYSTEM ENGINE ATTACHING PARTS THROTTLE COOLING FAN ORIVE ASSY ENGI NE GASKET KIT KITS S MANIFOLDS CYLINDER HEAD COVER CAMSHAFT FRONT COVER CRANKCASE 01 L PAN PISTON CRANKSHAFT FUEL INJECTION SYSTEM OIL PUMP AIR CLEANER
ACCESSORIES
.. . . . . . . . . . ..
.
.
.
.
. . .
. . . . . . .
. .
. ..
. . . . .
. ..
. . . . . . .
.
. ... . .
COVER ACCESSORIES HARNESS BACK-UP ALARM BEACON BLOCK HEATER ..... BO B - TACH LEVERS BUCKET POSITIO POSITI O NING KIT
KIT . . . DOOR . . . CAB ENCLO ENCLOS S URE . . . . . . . . .. . . . . . . . . . .. ... . . . . . . . . . .. . . . . . . . CAB WINDOWS .. .. .. . .. CLOSED ALTERNATOR . . . . . . . . . . . . .. . . . . .. . . . .. . . .. .. . . . . . .. . . . . .. . . . .. COUNTERWEIGHT KIT . DE CALS . . . DELUXE CAB . . . .. . . . ELECTRICAL CONTR CONTROLS KIT .. . . . . .... . .. . . EU RO PEAN A CC ESSO RIE RIES S . . . ... .. . .. * EUROPEAN AC A CCESSORIES . . .. . EU RO PEAN AC C ES S O RIES (MASTER C YLINDER) . . . . . . . . .. EUROPEAN A CC ESSORIES (INSUL (INSULATION ATION HYDRAULI HYDRAULIC C MUFFLER) . . FIR E EXTIN E XTING G UIS HE R . FLA S HER LIGHTS LIGHTS .. . .. . . . .. . . .. .. .. . .. .. .
256-257
NTRO O L KIT * FO OT CO NTR
3 12 - 3 1 3 3 14 - 3 15 3 16 - 3 19 3 20 - 3 45
CAB
. . HAND CO NTR NTRO O L KIT . HEA HE ATE R A/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . .. . . . . . . HOR N KI T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . Ll FT KIT .. ... . .. . LI G HT KIT . . PO W E R B OB - TACH KIT . * POWER BO B - TAC H KIT PO W ER BO B - TA C H (CY .. .. .. . . (CYLIN LINDER) DER) WE R BO B - TAC * PO POWE ACH H (CY (CYLINDE LINDE R . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . PO W E R BO B O B - TA C H (VAL (VALV E A SS E MBLY) . . . . . . . .. .. . . . . . . . . . . . * POW ER BOB - TACH (VAL (VALV V E A SS SSE E MB LY) PURIFIER . . . . . . . .. . . . . .. . .. . . . .. . . . . ILIA KI . . . . REA RE A R AU AUX X RY HYDR YDRAULI AULI CS T . .. REAR A UXILIAR ILIARY Y VALV VALVE E REAR DOO R L OC K . F. O .P.S. KIT
... HYDROSTATIC CIRCUITRY . .2-SPEED OPTION) ... . HAND CONTROLS . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . HYDROSTATIC MOTOR . HYD HY DROSTATI C MOTOR BRAKE . HYDROS HYDR OSTAIC TAIC PUMP GEAR PUMP ... . .. . .. . . * GEAR PUMP . . . ... .. . 2-SPEED VALV VALVE E .. . . .. . . .. . .. . * 22 -SPEE D VALVE VALVE . . .. . . . . . . . . . . . . . . HYDROSTATIC O IL FILTER . ELECTRICAL SYST SYSTEM EM ELE CTRI CA L CONTROLS . . .. . . . . .. . . . .. . . . . .. * CO NTROLS ELECTRI ELECTRICAL ... . ... CAB ELEC ECTRI TRI CA L CIR IRCU CUITR ITRY Y . . EN GIN INE E ELECTRI ELECTRICAL ... ... . . .
ALTERNATOR STARTER
. ..
. .. .
..
35
.
. . . . . ... . .. . . ..
.. .
125-1 26 127-1 30
131-146 147-148 149 - 150 151-152
153 - 154 155 -1 58 159 192 159 - 170 171-17 8
..
..
119-120 - 124
179-182
183 -1 86 187-1 90
19 1- 1 92
Mod e l 863 G -S erie ies s Loader Parts
863 G-SERI G- SERIES ES CONTENTS CONTENTS (Cont'd) POWER UNIT
193 234
COOLING SYSTEM ENGINE ATTACHING PARTS THROTTLE COOLING FAN ORIVE ASSY ENGI NE GASKET KIT KITS S MANIFOLDS CYLINDER HEAD COVER CAMSHAFT FRONT COVER CRANKCASE 01 L PAN PISTON CRANKSHAFT FUEL INJECTION SYSTEM OIL PUMP AIR CLEANER
ACCESSORIES
.. . . . . . . . . . ..
.
.
.
.
. . .
. . . . . . .
. .
. ..
. . . . .
. ..
. . . . . . .
.
. ... . .
COVER ACCESSORIES HARNESS BACK-UP ALARM BEACON BLOCK HEATER ..... BO B - TACH LEVERS BUCKET POSITIO POSITI O NING KIT
* BUCKET POSITIONING
KIT
.... .
...
..
... .
. . . .. . ..
. . .
...
. .
1 9 9 -2 0 6
2 0 7- 208 209-21
211
215-216
. ... . . . ...
217-218 219-220
221
227-230 231-232 233-234
. ... . . ... . . . . . . . . . .. . . . .. . .
238 405
. . . . . . . .. . . . . . . .
236
-224
225-226
DOOR CAB ENCLO ENCLOS S URE . . . . . . . . .. . . . . . . . . . .. ... .... .. CAB WINDOWS .. .. .. . .. CLOSED ALTERNATOR . . . . . . . . . . . . .. . . . . .. . . . .. . . .. .. . . . . . .. . . . . .. . . . .. COUNTERWEIGHT KIT . DE CALS . . . DELUXE CAB . . . .. . . . ELECTRICAL CONTR CONTROLS KIT .. . . . . .... . .. . . EU RO PEAN A CC ESSO RIE RIES S . . . ... .. . .. * EUROPEAN AC A CCESSORIES . . .. . EU RO PEAN AC C ES S O RIES (MASTER C YLINDER) . . . . . . . . .. EUROPEAN A CC ESSORIES (INSUL (INSULATION ATION HYDRAULI HYDRAULIC C MUFFLER) . . FIR E EXTIN E XTING G UIS HE R . FLA S HER LIGHTS LIGHTS .. . .. . . . .. . . .. .. .. . .. .. . NTRO O L KIT . . . . . . * FO OT CO NTR .. F. O .P.S. KIT . . HAND CO NTR NTRO O L KIT . . . . HEA HE ATE R A/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . .. . . . . . . . . .. . . . . . . HOR N KI T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . Ll FT KIT .. ... . .. . . . LI G HT KIT . . . PO W E R B OB - TACH KIT . . .. * POWER BO B - TAC H KIT . PO W ER BO B - TA C H (CY .. .. .. . . .. (CYLIN LINDER) DER) WE R BO B - TAC * PO POWE ACH H (CY (CYLINDE LINDE R . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . PO W E R BO .. . .. .. . B O B - TA C H (VAL (VALV E A SS E MBLY) . . . . . . . .. .. . . . . . . . . . . . . . . . . . . * POW ER BOB - TACH (VAL (VALV V E A SS SSE E MB LY) . PURIFIER . . . . . . . .. . . . . .. . .. . . . . . . . . . . . . . . . . . . . . . . . .. .. .. REA RE A R AU AUX X ILIARY HYDR YDRAULI AULI CS KI T . .. .. . REAR A UXILIAR ILIARY Y VALV VALVE E . REAR DOO R L OC K . . CAB
When using the machine serial number, use the complete number.
otMELR lJE C OWANY
' l r k
514440001
Sorne Serial Number breaks are not available at time o f printing. These are listed as Below o r &Above.
, U.5.A.
P roduet
1~ · = ~ b ~ ~ · · · ·
MELROE
INGERSOLL-RAND
o o
The number shown in the quantity column in this manual is the number o f parts needed for the illustration on the page. For sorne parts an x will be shown in the quantity column. This x indicates that the quantity to be used is A s Needed .
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