Project Nr: 001122
ABC BUILDING SAMPLE: Submittal Documentation
Subject: SAMPLE SUBMITTAL Date: 2010-Jan-01 This is a full-sized sample.
Customer: TTT MECHANICAL Owner: ABC OWNER Electrical Consultant: XYZ ELEC CONSULTANTS INC
ICS Inc 123 Main Street Capital City ANY STATE 11111 USA
Index Main Index.....................................................................................................................................................................................2
Notes.............................................................................................................................................................................................3
Submittal Description....................................................................................................................................................................4
Systems System: A-001 - EXHAUST FAN ON OFF........................................................................................................
...................5
Exhaust Fan - Visio Drawing .......................................................................................................................................6 Exhaust Fan - Sequence of Operation ...........................................................................................................
.............7
Exhaust Fan - Points List ............................................................................................................................................8 11X17 - 11X17 Document...........................................................................................................................................9 System: A-002 - SINGLE BOILER SYSTEM..................................................................................................
.....................10
Single Boiler - Visio Drawing .......................................................................................................................................11 Single Boiler - Sequence of Operation .............................................................................................................
...........12
Single Boiler - Points List............................................................................................................................................14 System: B-003 - FAN COIL UNIT.....................................................................................................................................
....15
Fan Coil Unit - Visio Drawing......................................................................................................................................16 Fan Coil Unit - Sequence of Operation...........................................................................................................
............17
Fan Coil Unit - Points List............................................................................................................................................19 System: A-004 - VAV BOX TERMINAL UNIT ..............................................................................................
.......................20
VAV Box - Visio Drawing.............................................................................................................................................21 VAV Box - Sequence of Operation.........................................................................................................................
.....22
VAV Box - Points List..................................................................................................................................................24 System: D-005 - UNIT HEATER........................................................................................................................................
..25
Unit Heater - Visio Drawing .........................................................................................................................................26 Unit Heater - Sequence of Operation .................................................................................................................
.........27
Unit Heater - Points List..............................................................................................................................................29
PDF Datasheets PDF Index............................................................................................................................................................................30
Bill of Materials custom bom file.doc.............................................................................................................................................................63
Schedules schedules.doc......................................................................................................................................................................64
Custom Files custom files.doc....................................................................................................................................................................65
Schematic Drawings......................................................................................................................................................................66
S-2 of 66
Index Main Index.....................................................................................................................................................................................2
Notes.............................................................................................................................................................................................3
Submittal Description....................................................................................................................................................................4
Systems System: A-001 - EXHAUST FAN ON OFF........................................................................................................
...................5
Exhaust Fan - Visio Drawing .......................................................................................................................................6 Exhaust Fan - Sequence of Operation ...........................................................................................................
.............7
Exhaust Fan - Points List ............................................................................................................................................8 11X17 - 11X17 Document...........................................................................................................................................9 System: A-002 - SINGLE BOILER SYSTEM..................................................................................................
.....................10
Single Boiler - Visio Drawing .......................................................................................................................................11 Single Boiler - Sequence of Operation .............................................................................................................
...........12
Single Boiler - Points List............................................................................................................................................14 System: B-003 - FAN COIL UNIT.....................................................................................................................................
....15
Fan Coil Unit - Visio Drawing......................................................................................................................................16 Fan Coil Unit - Sequence of Operation...........................................................................................................
............17
Fan Coil Unit - Points List............................................................................................................................................19 System: A-004 - VAV BOX TERMINAL UNIT ..............................................................................................
.......................20
VAV Box - Visio Drawing.............................................................................................................................................21 VAV Box - Sequence of Operation.........................................................................................................................
.....22
VAV Box - Points List..................................................................................................................................................24 System: D-005 - UNIT HEATER........................................................................................................................................
..25
Unit Heater - Visio Drawing .........................................................................................................................................26 Unit Heater - Sequence of Operation .................................................................................................................
.........27
Unit Heater - Points List..............................................................................................................................................29
PDF Datasheets PDF Index............................................................................................................................................................................30
Bill of Materials custom bom file.doc.............................................................................................................................................................63
Schedules schedules.doc......................................................................................................................................................................64
Custom Files custom files.doc....................................................................................................................................................................65
Schematic Drawings......................................................................................................................................................................66
S-2 of 66
Notes
S-3 of 66
Data Submittal
ABC Building
We hereby provide submittal information for the above project.
This is where you can enter your own custom Terms and Conditions, Project Details, etc.
Notes:
Yours Truly,
ABC Contracting
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SYSTEM: A-001 - EXHAUST FAN ON OFF
S-5 of 66
Y L N O E L P M A S EA
M
DI – Fan Status
: : : e t e t e t a a a D D D
DO – Fan Start/Stop
: : : y y y : r b b b : : o d r t t c e c e e r d e e a e a t n r n i g w k t i h i t c e g n s f c r n o e o h A E C D S C
Sys te m : 1 - EXHAUST FAN ON OFF Field Mounted
Application
NN
Qty
Part Nr
Manufacturer
Description
1
#2002
DWYER
MAGNEHELIC 0-2INW.C.
1
A /SCS-L
ACI
SPLIT CORE, N/O, "GO/NO GO" CURRENT SWITCH
CTRL-GENERAL-10
SOURCE
LARGE CTRLR 10 AI, 10 A O, 10 DO, 10 DI
CSR-4
FAN STATUS
C-4
CONTROLLER
BLDG STATIC
1
DPL-13-1
SETRA
DIFFERENTIAL PRESSURE XMTR 0-±1,10V
DM
DAMPER ACTUA TOR
1
NF24-S
BELIMO
SR A CT 24V, 60 IN-LB (7NM), ON-OFF, 1 AUX SW.,
R-4
FAN START
1
RE-LED-SPDT-ENCL
HONEYWELL
SPDT RELAY 10A@115V, LED, 24 VAC/DC, 115VAC, IN ENCL
0.2
R E B M U N B O J
S-6 of 66
Exhaust Fan - On/Off (typical of 1) Run Conditions - Interlocked: The exhaust fan shall be interlocked to run whenever Air Handling Unit runs unless shutdown on safeties. Fan: The fan has a user adjustable minimum runtime. Fan Status: The controller monitors the fan status. Alarms are provided as follows:
Fan Failure: Commanded on, but the status is off. Fan in Hand: Commanded off, but the status is on. Fan Runtime Exceeded: Fan status runtime exceeds a user adjustable limit
Exhaust Fan - On/Off (typical of 1) Run Conditions - Interlocked: The exhaust fan shall be interlocked to run whenever Air Handling Unit runs unless shutdown on safeties. Fan: The fan has a user adjustable minimum runtime. Fan Status: The controller monitors the fan status. Alarms are provided as follows:
S-7 of 66
Fan Failure: Commanded on, but the status is off. Fan in Hand: Commanded off, but the status is on. Fan Runtime Exceeded: Fan status runtime exceeds a user adjustable limit
Exhaust Fan Points
Hardw are Points Point Nam e
AI
AO
Fan Status an Start/S top To t a l
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DI
DO
×
× 0
0
1
1
Y L N O E L P M A S EA
M
DI – Fan Status
DO – Fan Start/Stop
: : : e t e t e t a a a D D D
: : : y y y : b b b : r : r o d e d t c e t c e r e e e a n a k t r i i n t g w c h i t e n s f g c r n o e o h A E C D S C
Syste m: 1 - EXHAUST FAN ONOFF Field Mounted
Application
NN
Qty
1
CSR-4
FAN STATUS
C-4
CONTROLLER
0.2
1
BLDG STATIC
1
Part Nr
#2002
Manufacturer
Description
DWYER
MAGNEHELIC 0-2INW.C.
SPLIT CORE, N/O, "GO/NO GO" CURRENT SWITCH
A/SCS-L
ACI
CTRL-GENERAL-10
SOURCE
LARGE CTRLR 10 AI, 10 AO, 10 DO, 10 DI
DPL-13-1
SETRA
DIFFERENTIAL PRESSURE XMTR 0-±1,10V
DM
DA MPER ACTUATOR
1
NF24-S
BELIMO
SR ACT 24V, 60 IN-LB (7NM), ON-OFF, 1 AUX SW.,
R-4
FA NSTA RT
1
RE-LED-SPDT-ENCL
HONEY WELL
SPDT RELA Y 10A @115V , LED, 24 VA C/DC, 115V AC, IN ENCL
R E B M U N B O J
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SYSTEM: A-002 - SINGLE BOILER SYSTEM
SYSTEM: A-002 - SINGLE BOILER SYSTEM
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Y L N O E L P M A S AI - Primary Hot Water Supply Temp T
HWS
M
DI – Hot Water Pump Status
M
DI – Circulation Pump Status
Boile r
Start
Start
DO – Circulation Pump Start/Stop
DO – Hot Water Pump Start/Stop
er
er
DI – Boiler Enable DI – Boiler Status
: : : e t e t e t a a a D D D
DI – Boiler Alarm Status
HW
DI – Low Water Level
R
T
AI - Primary Hot Water Return Temp
: : : y y y : r b b b : : o d r t t c e c e e r d e e a e a t n r n i g w k t i h i t c e g n s f c r n o e o h A E C D S C
Syste m : 2 - SINGLE BOILER SYSTEM Field Mounted CS-1 C-1 DP-1
PUMP STATUS
2
CS-8-PROP
VERIS
ANA. CURR SNSR SPLIT CORE SELF-PWRD 3-60 A; 0-5 VDC OUT
CONTROLLER
1
CTRL-GENERAL-10
SOURCE
LARGE CTRLR 10 AI, 10 AO, 10 DO, 10 DI
PRESSURE
1
M230-050PD-C
SETRA
DIFFERENTIAL PRESSURE TRANSMITTER 0-50PSI 4-20 MA
STATUS
6
RE-ENCL-120-3PDT
HONEYWELL
ENCLOSED PLUG-IN 3 PDT RELA Y - 120 COIL WITH INDICATOR LIGHT
START
3
RE-LED-SPDT-ENCL
HONEYWELL
SPDT RELAY 10A@115V, LED, 24 VAC/DC, 115VAC, IN ENCL
OUTSIDE TEMP
1
TSR-OAT
SOURCE
RTD OUTSIDE SENSOR (-40~212F)
TS-2
HW TEMP
2
TT809PW055P1BI1
MINCO
IMMERSION T-XMITR 4/20MA,30/130F
V-1
VALVE
1
VEM-GL080-2-SR
SOURCE
3-W 3" GLOBE 250# 24V SR 2POS CV=91.0
1
XFR-050 120/24
SOURCE
TRANSFORMER 50 VA, 120V/24V, UL & CSA, CLASS 2
R-2 R-1 TS-1
XFMR-1
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Single Boiler System
Boiler System Run Conditions: The boiler system is enabled to run whenever:
A definable number of hot water coils need heating. AND outside air temperature is less than 65°F (adj.).
To prevent short cycling, the boiler system runs for and be off for minimum adjustable times (both user definable), unless shutdown on safeties or outside air conditions. The boiler runs subject to its own internal safeties and controls. The boiler system also runs for freeze protection whenever outside air temperature is less than 38°F (adj.). Boiler Safeties:
R E B M U N B O J
Single Boiler System
Boiler System Run Conditions: The boiler system is enabled to run whenever:
A definable number of hot water coils need heating. AND outside air temperature is less than 65°F (adj.).
To prevent short cycling, the boiler system runs for and be off for minimum adjustable times (both user definable), unless shutdown on safeties or outside air conditions. The boiler runs subject to its own internal safeties and controls. The boiler system also runs for freeze protection whenever outside air temperature is less than 38°F (adj.). Boiler Safeties: The following safeties are monitored:
Boiler alarm. Low Water Level.
Alarms are provided as follows:
Boiler alarm. Low Water Level alarm.
Hot Water Pump: The hot water pump runs anytime the boiler is called to run and has a user adjustable delay on stop. Alarms are provided as follows:
Hot Water Pump Failure: Commanded on, but the status is off. Hot Water Pump Running in Hand: Commanded off, but the status is on. Hot Water Pump Runtime Exceeded: Status runtime exceeds a user definable limit.
Circulation Pump: The circulation pump runs anytime the boiler is called to run and has a user definable (adj.) delay on stop. Alarms are provided as follows:
S-12 of 66
Circulation Pump Failure: Commanded on, but the status is off. Circulation Pump Running in Hand: Commanded off, but the status is on.
Circulation Pump Runtime Exceeded: Status runtime exceeds a user definable limit.
Boiler Enable: The boiler is enabled when the boiler system is commanded on. The boiler is enabled after pump status is proven on and runs subject to its own internal safeties and controls. Alarms are provided as follows:
Boiler Failure: Commanded on, but the status is off. Boiler Running in Hand: Commanded off, but the status is on. Boiler Runtime Exceeded: Status runtime exceeds a user definable limit.
Hot Water Supply Temperature Setpoint: The boiler maintains a hot water supply temperature setpoint as determined by its own internal controls (provided by others). Primary Hot Water Temperature Monitoring: The following temperatures are monitored:
Primary hot water supply. Primary hot water return.
Alarms are provided as follows:
S-13 of 66
High Primary Hot Water Supply Temp: If greater than 200°F (adj.). Low Primary Hot Water Supply Temp: If less than 100°F (adj.).
Single Boiler System Points Hardw are Point s Point Nam e
r mary o Water Return Temp r mary o Water Supply Temp o er Alarm Status Low Water Level o a er Pump Status Circu ation Pump Status Boi er Status o a er Pump Start/Stop Circu ation Pump Start/Stop Boi er Enable To t a l
S-14 of 66
AI
AO
DI
DO
×
×
× ×
×
× ×
×
× × 2
0
5
3
SYSTEM: B-003 - FAN COIL UNIT
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Y L N O E L P M A S DI – Smoke Detect
CH W
H W
RA
DA
M
DI – Zone Override AI - Zone Temp
T
AI - Zone Setpoint Adjust
DO – Fan Status
AO - Heating Valve M
DO – Fan Start/Stop
AO - Cooling Valve M
CHWR
HWS
HWR
: : : e t e t e t a a a D D D
: : : y y y : r b b b : : o d r t t c e c e e r d e e a e a t n r n i g w k t i h i t c e g n s f c r n o e o h A E C D S C
CHWS
System: 3 - FAN COIL UNIT
Typical: 5 Systems
Field Mounted CSR-3
FAN STATUS
5
A /SCS-L
ACI
SPLIT CORE, N/O, "GO/NO GO" CURRENT SWITCH
PTE-3
FILTER PD
5
DPL-16-5
SETRA
DIFFERENTIAL PRESSURE XMTR 0-±10,5V
SOURCE
TS-3
ROOM SENSOR FOR RH
5
LON-TS-RM-OV R
FCU V A LV E
5
Z ONE3 25 N- 80+Z ONE1 2 BEL IMO US
Z ONE V A LV E A SS' Y , 3- WA Y DIV , 1 IN. , CV = 8. 0 + A CT, 12 0 V A C, ON/ OFF, 6 .5 V A
LON ROOM TEMP W/OVRD
C-3
FCU CONTROLLER
5
CTRL-APS-FCU
SOURCE
APPLIC CTRLR, FAN COIL MODEL
XFR-3
FCU TRANSFORMER
5
XFR-050 120/24
SOURCE
TRANSFORMER 50 V A, 120V/24V, UL & CSA, CLASS 2
Panel Mounted
S-16 of 66
Fan Coil Unit
Run Conditions - Scheduled: The unit runs according to a user definable time schedule in the following modes:
Occupied Mode: The unit maintains o A 74°F (adj.) cooling setpoint A 70°F (adj.) heating setpoint. o Unoccupied Mode (night setback): The unit maintains A 85°F (adj.) cooling setpoint. o A 55°F (adj.) heating setpoint. o
Alarms are provided as follows:
High Zone Temp: If the zone temperature is greater than the cooling setpoint by a user definable amount (adj.). Low Zone Temp: If the zone temperature is less than the heating setpoint by a
R E B M U N B O J
Fan Coil Unit
Run Conditions - Scheduled: The unit runs according to a user definable time schedule in the following modes:
Occupied Mode: The unit maintains o A 74°F (adj.) cooling setpoint A 70°F (adj.) heating setpoint. o Unoccupied Mode (night setback): The unit maintains A 85°F (adj.) cooling setpoint. o A 55°F (adj.) heating setpoint. o
Alarms are provided as follows:
High Zone Temp: If the zone temperature is greater than the cooling setpoint by a user definable amount (adj.). Low Zone Temp: If the zone temperature is less than the heating setpoint by a user definable amount (adj.).
Demand Limiting - Zone Setpoint Optimization: To lower power consumption, the zone setpoints automatically relax when the facility power consumption exceeds user definable thresholds. The amount of relaxation is individually configurable for each zone. The zone setpoints automatically return to their previous settings when the facility power consumption drops below the thresholds. Zone Setpoint Adjust: The occupant is able to adjust the zone temperature heating and cooling setpoints at the zone sensor. Zone Optimal Start: The unit uses an optimal start algorithm for morning start-up. This algorithm minimizes the unoccupied warm-up or cool-down period while still achieving comfort conditions by the start of scheduled occupied period. Zone Unoccupied Override: A timed local override control allows an occupant to override the schedule and place the unit into an occupied mode for an adjustable period of time. At the expiration of this time, control of the unit automatically returns to the schedule. Smoke Detection: The unit shuts down and generates an alarm upon receiving a smoke detector status. Fan: The fan runs anytime the unit is commanded to run, unless shutdown on safeties.
S-17 of 66
Cooling Coil Valve: The controller measures the zone temperature and modulates the cooling coil valve to maintain its cooling setpoint. The cooling is enabled whenever:
Outside air temperature is greater than 60°F (adj.). AND the zone temperature is above cooling setpoint. AND the fan is on.
The cooling coil valve opens whenever the freezestat senses a low temp condition. Heating Coil Valve: The controller measures the zone temperature and modulates the heating coil valve to maintain its heating setpoint. The heating is enabled whenever:
Outside air temperature is less than 65°F (adj.). AND the zone temperature is below heating setpoint. AND the fan is on.
The heating coil valve opens whenever the freezestat senses a low temp condition. Fan Status: The controller monitors the fan status. Alarms are provided as follows:
S-18 of 66
Fan Failure: Commanded on, but the status is off. Fan in Hand: Commanded off, but the status is on. Fan Runtime Exceeded: Fan status runtime exceeds a user definable limit (adj.).
Fan Coil Unit Points Hardw are Point s Point Nam e
AI
Zone Temp one Setpoint Adjust Coo ing Valve Heating Valve one Override Smo e Detector Fan Status Fan Start/Stop
×
To t a l
S-19 of 66
AO
DI
DO
× × × × × × × 2
2
3
1
SYSTEM: A-004 - VAV BOX TERMINAL UNIT
S-20 of 66
Y L N O E L P M A S AO - Zone Damper AI - Airflow
M
DI – Zone Override
SA
DA
AI - Zone Temp
T
AI - Zone Setpoint Adjust
System : 4 - VAV BOX TERMINAL UNIT
: : : e t e t e t a a a D D D
: : : y y y : r b b b : : o d r t t c e c e e r d e e a e a t n r n i g w k t i h i t c e g n s f c r n o e o h A E C D S C
Typical: 15 Systems
Field Mounted C-2 TS-2
V AV BOX CONTROLLER
15
CTRL-A PS- VA V
SOURCE
A PPLICA TION SPECIFIC CTRLR. CLG ONLY W/ A CT., V AV MODEL
ROOM TEMP
15
LON-TS-RM
SOURCE
LON ROOM TEMP SENSOR
PRS-2
PICKUP
15
PSS-01
SOURCE
STATIC PRESSURE SENSOR, 4" ALUM. PROBE, 1/4 BARB
XFR-2
TRANSFORMER
15
XFR-050 120/24
SOURCE
TRANSFORMER 50 VA, 120V/24V, UL & CSA, CLASS 2
S-21 of 66
Variable Air Volume - Terminal Unit
Run Conditions - Scheduled: The unit runs according to a user definable time schedule in the following modes:
Occupied Mode: The unit maintains o A 74°F (adj.) cooling setpoint A 70°F (adj.) heating setpoint. o Unoccupied Mode (night setback): The unit maintains A 85°F (adj.) cooling setpoint. o A 55°F (adj.) heating setpoint. o
Alarms are provided as follows:
High Zone Temp: If the zone temperature is greater than the cooling setpoint by a user definable amount (adj.). Low Zone Temp: If the zone temperature is less than the heating setpoint by a
R E B M U N B O J
Variable Air Volume - Terminal Unit
Run Conditions - Scheduled: The unit runs according to a user definable time schedule in the following modes:
Occupied Mode: The unit maintains o A 74°F (adj.) cooling setpoint A 70°F (adj.) heating setpoint. o Unoccupied Mode (night setback): The unit maintains A 85°F (adj.) cooling setpoint. o A 55°F (adj.) heating setpoint. o
Alarms are provided as follows:
High Zone Temp: If the zone temperature is greater than the cooling setpoint by a user definable amount (adj.). Low Zone Temp: If the zone temperature is less than the heating setpoint by a user definable amount (adj.).
Demand Limiting - Zone Setpoint Optimization: To lower power consumption, the zone setpoints automatically relaxes when the facility power consumption exceeds definable thresholds. The amount of relaxation is individually configurable for each zone. The zone setpoints automatically return to their previous settings when the facility power consumption drops below the thresholds. Zone Setpoint Adjust: The occupant is able to adjust the zone temperature heating and cooling setpoints at the zone sensor. Zone Optimal Start: The unit uses an optimal start algorithm for morning start-up. This algorithm minimizes the unoccupied warm-up or cool-down period while still achieving comfort conditions by the start of scheduled occupied period. Zone Unoccupied Override: A timed local override control allows an occupant to override the schedule and places the unit into an occupied mode for an adjustable period of time. At the expiration of this time, control of the unit automatically returns to the schedule. Reversing Variable Volume Terminal Unit - Flow Control: The unit maintains zone setpoints by controlling the airflow through one of the following: Occupied:
S-22 of 66
When zone temperature is greater than its cooling setpoint, the zone damper modulates between the minimum occupied airflow (adj.) and the maximum cooling airflow (adj.) until the zone is satisfied. When the zone temperature is between the cooling setpoint and the heating setpoint, the zone damper maintains the minimum required zone ventilation (adj.). When zone temperature is less than its heating setpoint, the controller enables heating to maintain the zone temperature at its heating setpoint. Additionally, if warm air is available from the AHU, the zone damper modulates between the minimum occupied airflow (adj.) and the maximum heating airflow (adj.) until the zone is satisfied.
Unoccupied:
S-23 of 66
When the zone is unoccupied the zone damper controls to its minimum unoccupied airflow (adj.). When the zone temperature is greater than its cooling setpoint, the zone damper modulates between the minimum unoccupied airflow (adj.) and the maximum cooling airflow (adj.) until the zone is satisfied. When zone temperature is less than its unoccupied heating setpoint, the controller enables heating to maintain the zone temperature at the setpoint. Additionally, if warm air is available from the AHU, the zone damper modulates between the minimum unoccupied airflow (adj.) and the auxiliary heating airflow (adj.) until the zone is satisfied.
VAV Terminal Box
Hardw are Point s Point Nam e
S-24 of 66
AI
Zone Temp one Setpoint Adjust Airflow Zone Damper Zone Override
× ×
To t a l
3
AO
DI
DO
×
× × 1
1
0
SYSTEM: D-005 - UNIT HEATER
S-25 of 66
Y L N O E L P M A S AI - Discharge Discharge Air Temp
T
DI – Zone Override
HW
DA
T
M
AI - Zone Temp Temp
AI - Zone Setpoint Setpoint Adjust
DI – Fan Status
DO – Fan Low Speed
DO – Fan High Speed
AO - Heating Valve Valve
M
HWR
HW S
: : : e t e t e t a a a D D D
: : : y : b y y b b : r : r o d t t e d c e c e r e e n a e a t r i i i n t g w k c h g n s f t e c r n o e o h A E C D S C
Syste m: 5 - UNIT HEATER Field Field Mounte d V-5
HTG V A LV E
1
B212B/TR24-3-T
BELIMO
2W, 1/2, CV =3.0, NSR, FLOA T.
R- 5
FA N STATUS
1
RE-ENCL-120-3PDT
HONEY WE WELL
ENCLOSED PLUG- IN 3 PDT RELA Y - 120 COIL WITH INDICA TOR LIGHT
R- 6
FA N START
1
RE-LED-SPDT- ENCL
HONEY WELL
SPDT RELAY 10A @115V, LED, 24 V A C/DC, 115V A C, IN ENCL
XFR-5
TRANSFORMER
1
XFR-020 120/24
SOURCE
TRANSFORMER 20 V A , 120V/24V, CLASS 2, UL
S-26 of 66
Unit Heater
Run Conditions - Scheduled: The unit runs according to a user definable time schedule in the following modes:
Occupied Mode: The unit maintains a heating setpoint of 70°F (adj.). Unoccupied Mode (night setback): The unit maintains a heating setpoint of 65°F (adj.).
Alarms are provided as follows:
Low Zone Temp: If the zone temperature is less than the heating setpoint by a user definable amount (adj.).
Demand Limiting - Zone Setpoint Optimization: To lower power consumption, the zone setpoints automatically relaxes when the facility power consumption exceeds definable thresholds. The amount of relaxation can be
R E B M U N B O J
Unit Heater
Run Conditions - Scheduled: The unit runs according to a user definable time schedule in the following modes:
Occupied Mode: The unit maintains a heating setpoint of 70°F (adj.). Unoccupied Mode (night setback): The unit maintains a heating setpoint of 65°F (adj.).
Alarms are provided as follows:
Low Zone Temp: If the zone temperature is less than the heating setpoint by a user definable amount (adj.).
Demand Limiting - Zone Setpoint Optimization: To lower power consumption, the zone setpoints automatically relaxes when the facility power consumption exceeds definable thresholds. The amount of relaxation can be individually configurable for each zone. The zone setpoints automatically return to their previous settings when the facility power consumption drops below the thresholds. Zone Setpoint Adjust: The occupant is able to adjust the zone temperature heating and cooling setpoints at the zone sensor. Zone Optimal Start: The unit uses an optimal start algorithm for morning start-up. This algorithm minimizes the unoccupied warm-up or cool-down period while still achieving comfort conditions by the start of scheduled occupied period. Zone Unoccupied Override: A timed local override control allows an occupant to override the schedule and places the unit into an occupied mode for an adjustable period of time. At the expiration of this time, control of the unit automatically returns to the schedule. Fan: The fan runs anytime the zone temperature is below heating setpoint, unless shutdown on safeties. The fan speeds are be indexed as follows:
Low speed shall run anytime the zone temperature drops below setpoint. High speed shall run anytime the zone temperature drops further below setpoint by a user definable amount (adj.).
Heating Coil Valve: The controller measures the zone temperature and modulate the heating coil valve to maintain its heating setpoint.
S-27 of 66
The heating is enabled whenever:
Outside air temperature is less than 65°F (adj.). AND the zone temperature is below heating setpoint. AND the fan is on.
Discharge Air Temperature: The controller monitors the discharge air temperature. Alarms are provided as follows:
High Discharge Air Temp: If the discharge air temperature is greater than 120°F (adj.). Low Discharge Air Temp: If the discharge air temperature is less than 40°F (adj.).
Fan Status: The controller monitors the fan status. Alarms are provided as follows:
S-28 of 66
Fan Failure: Commanded on, but the status is off. Fan in Hand: Commanded off, but the status is on. Fan Runtime Exceeded: Fan status runtime exceeds a user definable limit (adj.).
Unit Heater Points
Hardw are Point s Point Nam e
Zone Temp one Setpoint Adjust Disc arge Air Temp Heating Valve Zone Override Fan Status Fan Low Speed Fan Hig Speed To t a l
S-29 of 66
AI
AO
DI
DO
×
× × × × × × × 3
1
2
2
PDF Index Manufacturer
Part Number
Description
Page
ACI
a/scs-l
SPLIT CORE, N/O, "GO/NO GO" CURRENT SWITCH
....1
BELIMO
b212b/tr24-3-t
2W, 1/2, CV=3.0, NSR, FLOAT.
....4
BELIMO
nf24-s
SR ACT 24V, 60 IN-LB (7NM), ON-OFF, 1 AUX SW.,
....7
B EL IM O U S
z on e3 25 n-8 0+z on e1 20 nc -s
Z ON E V AL VE A SS 'Y , 3 -WA Y D IV, 1 I N. , C V= 8 .0 + A CT , 1 20 V AC ,
. .. .9
SETRA
m230-050pd-c
DIFFERENTIAL PRESSURE TRANSMITTER 0-50PSI 4-20 MA
....29
VERIS
cs-8-prop
ANA. CURR SNSR SPLIT CORE SELF-PWRD 3-60 A; 0-5 VDC OUT
....31
S-30 of 66
Installation and Operation Instructions
ACI
Part # A/SCS, A/SCS-L, A/SCSX
Automation Components, Inc.
Please Read Instructions Carefully Before Installation!
Safety This product is not intended to be used for Life or Safety applications. This product is not intended for use in any hazardous or classified locations. Disconnect and lock out all power sources before installation as severe injury or death may result from electrical shock due to contact with high voltage wires.
!
Installation
Make sure that all installations are in compliance with all national and local electrical codes. Only qualified individuals that are familiar with codes, standards, and proper safety procedures for high-voltage installations should attempt installation. The current switches will not require external power, since the power for the current switch is induced from the conductor being monitored. Warning: Never rely on the Red LED to determine whether power is present at the current switch. The Red LED will indicate whether the current is above (LED On) or below (LED OFF) the fixed trip point.
The A/SCS Series Current Switches should be used on Insulated Conductors Only! The current switch may be mounted in any position using the (2) #8 x 3/4” Tek screws and the mounting holes in the base or snapped directly on to the 35mm DIN rail (See Figures 1 & 2 below). Leave a minimum distance of 1” (3 cm) between the current switch and any other magnetic devices such as contactors and transformers.
3X
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Figure 1: Sensor Placed on Rail
Figure 2: Sensor Removed from Rail
Latch Operation:
Pressing down on the two (2) side tabs and swinging the cover open opens the split core current switch as shown in Figure 3 below. Lifting up on the latch with a flat-tip screwdriver as shown in Figure 4 below can also open the unit. Press down firmly on the cover to close the current switch. An audible “click” will be heard as the tab slides over the tongue on the base.
!
Caution: Mating surfaces of the magnetic core are exposed when the sensor is open. Silicone grease, present on the cores to prevent rust, can capture grit and dirt if care is not exercised. Operation can be impaired if anything prevents good contact between pole pieces. Visually check the mating parts of the core b efore closing the current sensor.
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Figure 3: Opening Sensor by Hand
Figure 4: Opening w/ Screwdriver
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For applications in which the normal operating current is below the 2.5A trip point (See Figure 5 below ), the conductor being monitored may be looped through the sensor 10 times giving you a total operating current of 10X the original current. Example: A small fan operating at 0 .2A should be wrapped through the sensor 15 times to give you a total operating current of 3.0 Amps flowing through the A/SCS or another option is to use the A/SCS-L.
ACI A/SCS
ACI A/SCS
Automation Components, Inc. Middleton, WI
Automation Components, Inc. Middleton, WI C
C
US
US
LISTED
LISTED
IND.C ONT.EQ. 3JHX
IND.CONT.EQ. 3JHX
Figure 5: Wire Through Sensors
For applications in which the normal operating current is greater than 0 to 200 or 0 to 250 ( see operating specifications below.) Amps or for conductor diameters larger than 0.750”(1.90 cm) in diameter, an external 5 Amp Current Transformer must be used as shown in Figure 6 below. Remember that the secondary of the 5A CT must be shorted together before the power m ay be turned onto the monitored device.
I n s 600:5 Ratio 5A C.T. u l a t e d
Example: For currents up to 600 Amps (and not below 70 Amps, where Current Transformer (C.T.) secondary falls down to 1 Amp) use a 600:5 ratio C.T. as shown:
Wire Nut
C o n d u c t o r
Figure 6: Current Transformer
Wiring ACI recommends the use of a 2 conductor 16 to 22 AWG shielded cable or twisted pair copper wire only for all current switch applications. A maximum wire length of less than 30 meters (98.4 feet) should be used between the A/CS Series current switches and the Building Management System or controller. Note: When using a shielded cable, be sure to connect only (1) end of the shield to ground at the controller. Connecting both ends of the shield to ground may cause a ground loop. When removing the shield from the sensor end, make sure to properly trim the shield so as to prevent any chance of shorting. The current switch output terminals represent a solid-state switch for controlling both AC and DC loads and is not polarity sensitive. The recommended torque to be used on the terminal block connections is 0.67 Nm or 5.93 in-lbs. The aperture (hole) size of the current switch is 0.75” (1.90 cm) and will accept a maximum cable diameter of 350 MCM’s.
Operating Specifications ACI Model #
A/SCS A/SCS-L A/SCSX
Fixed Trip Point 2.50 Amps 1.50 Amps 2.50 Amps
Output Switch Rating
0.30Amps @ 200VAC/VDC 0.30Amps @ 200VAC/VDC 0.15Amps @ 300VAC/VDC
Max. Sensing Current Voltage 600 VAC 600 VAC 600 VAC
Max. Continuous Current 200 Amps 200 Amps 250 Amps
Max. Current for 6 seconds 400 Amps 400 Amps 400 Amps
Max. Current for 1 second 800 Amps 800 Amps 800 Amps
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See Figure 7 and Figure 8 for two different current switch applications using your Building Management System (DDC/PLC Controller). Figure 7 is showing the use of the Go/No Go Current Switch as a Digital Input to your DDC Controller, whereas Figure 8 is showing you how to use the Go/No/Go Current Switch in conjunction with your building management system to control a fan or pump for example. . DDC Controller DI (Status) DO (Relay Coil or Contactor)
Digital Input #1
Relay / Contactor
Transformer
Building Management System
24 VAC
24 VAC Coil
120 VAC Line
Figure 7: Digital Circuit
Figure 8: Analog Circuit
Troubleshooting Problem LED is on but the current switch didn’t activate
LED didn’t turn on and the current switch didn’t activate LED not on but the Current Switch is Activated ACI Model # A/SCS A/SCS-L A/SCSX A/SCSX-L
Solution Disconnect the wires from the current switch output. Measure the resistance across the contacts with an Ohmmeter. See Figure 9 below for the actual resistance readings for an open or closed switch reading. Verify that the current flowing in the conductor being monitored is above the fixed trip point as listed in the operating specifications. If the sensor is monitoring less than the fixed trip point See Figure 5 on Page 2. LED not indicating correctly, may have been damaged
Resistance if switch open Greater than 1 Meg ohms Greater than 1 Meg ohms Greater than 1 Meg ohms Greater than 1 Meg ohms
Resistance if switch closed Approximately 2 ohms Approximately 2 ohms Approximately 12 ohms Approximately 12 ohms
Figure 9
WEEE Directive
At the end of their useful life the packaging and product should be disposed of via a suitable recycling centre. Do not dispose of with household waste. Do not burn.
C
US
LISTED IND.CONT.EQ. 3JHX
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Vlve noml sze ihe Dn [mm] ½” 15 ½” 15 ¾” 20
Dmeo (ihe [mm]) a B 2.41” [61.1] 1.39” [35.2] 2.38” [60.4] 1.72” [43.7] 2.73” [69.3] 1.81” [45.9]
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TR24-3 Actuators, On-Off, Floating Point Deo wh 2-Wy Vlve 2.50 [63.5]
9 6 0 D
3.25 [82.6]
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Deo (ihe []) a B 2.41” [61.1] 1.39” [35.2] 2.38” [60.4] 1.72” [43.7] 2.73” [69.3] 1.81” [45.9]
Deo wh 3-Wy Vlve O/Off, Floag Po 24 VAC 50/60 Hz 19.2…28.8 VAC 1W 1VA (class 2 pow souc) scw als accssbl af oval of sall cov (3 f, 10 f, 16 f cabls opoal) .36 kΩ 90° ga o hal push ow hal 90 scos @ 60 hz, 108 scos @ 50 hz 5 o 95% o-cosg -22°F o 122°F (-30°C o 50°C) -40°F o 176°F (-40°C o 80°C) nemA 1/iP40 UL94-5V(B) cULus acc. o UL60730-1A/-2-14, CAn/CSA e60730-1, CSA C22.2 no. 24-93, Ce acc. o 89/336/eeC max. 35 b (A) iSO 9001
2.50 [63.5]
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TR24-3 Actuators, On-Off, Floating Point NOTe: TR24-3(-T) US cannot b wird in paralll with thmslvs or any othr actuator.
Wiring Diagram
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Flaing cnrl 6 8 1 W
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. c n i , ) A S U ( s l o r t n o c r A o m l e B © . e g n a h c o t t c e j b u S 8 0 / 4 0 3 0 9 0 2 K
tria sink 1 5 2 W
tria sure
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NF24(-S,-S2) US On/Off, Spring Return Fail-Safe, 24 V
Torque min. 60 in-lb, for control of air dampers
Application For On/Off, fail-safe control of dampers in HVAC systems. Actuator sizing should be done in accordance with the damper manufacturer’s specifications. Control is On/Off from an auxiliary contact, or a manual switch. The actuator is mounted directly to a damper shaft up to 1.05” in diameter by means of its universal clamp. A crank arm and several mounting brackets are available for applications where the actuator cannot be direct coupled to the damper shaft.
Operation The NF series actuators provide true spring return operation for reliable fail-safe application and positive close off on air tight dampers. The spring return system provides constant torque to the damper with, and without, power applied to the actuator. The NF series provides 95° of rotation and is provided with a graduated position indicator showing 0° to 95°. The actuator may be stalled anywhere in its normal rotation without the need of mechanical end switches. The NF24-S US version is provided with 1 built in auxiliary switch. This SPDT switch is provided for safety interfacing or signaling, for example, for fan startup. The switching function is adjustable between 5° and 85°.
Technical Data
NF24(-S,-S2) US
Power supply
24 VAC ± 20% 50/60 Hz 24 VDC ± 10% 5W 2.6 W 8 VA (class 2 power source) 3 ft, 18 GA appliance cable 1/2” conduit connector Elec troni c throughout 0 to 95° rotat ion Auxiliar y swit ches are double insulated 95°, adjustable 30 to 95° w/ accessories 60 in-lb [7 Nm] constant torque rev ers ible with CW/CCW mounting visual indicator, 0° to 95° (0° is spring return position) < 75 sec < 60 sec 5 to 95% RH non-condensing -22°F t o 122°F [-30°C t o 50°C] -40°F to 176°F [-40°C to 80°C] NEMA type 2 / IP54 zinc coated steel cULus acc. to UL 873 and CAN/CSA C22.2 No. 24-93 max. 45 dB (A) maintenance free ISO 9001 6.6 lbs (3.0 kg) NF24 -S2 US
Power consumption
running holding
Transformer sizing Electrical connection Overloa d protec tion Ele ctrical prote ction Angle of rotation Torque Direction of rotat ion Position indication Running time
motor spring
Humidity Ambient t emperat ure Storage temperature Housing Housing material Agency listings Noise level Servicing Quality standard Weight Technical Data NF24-S US Auxiliary switch
NF24-S2 US Auxiliary switch
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Dimensions (Inches [mm]) K4-2 US
(supplied)
1/2" Centered (Default) 3/4" Centered (Field Selectable) 1.05" Centered (Field Selectable)
K4-1 US
(optional)
3/4" to 1.05" Adjustable
K4 US
(optional)
3/8" to 3/4" Adjustable
1 1 0 D
0.65" [16.5] ] 7 . 2 8 " [ 4 ] 7 " 2 5 5 . [ 2 2 . 3
0.19" [5]
0.39" [10] 0.35" [9] ] 8 9 [ " 6 8 . 3
2.64" [67]
10.47" [266] 5.85" [148.5] 0.26" [6.5] " ] 3 9 9 . 4 [ 1
] 0 8 [ " 5 1 . 3
1.97" [50]
. c n I , ) A S U ( s l o r t n o c r i A o m i l e B © . e g n a h c o t t c e j b u S 9 0 / 1 0 1 0 9 0 2 K
1 x SPDT 7A (2.5A) @ 250 VAC, UL Approved adjustable 5° to 85°
2 x SPDT 7A (2.5A) @ 250 VAC, UL Approved one set at +5°, one adjustable 25° to 85°
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The NF24-S2 US version is provided with 2 built-in auxiliary switches. These SPDT switches are provided for safety interfacing or signaling, for example, for fan start-up. The switching function at the fail-safe position is fixed at +5°, the other switch function is adjustable between +25° to +85°.
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NF24(-S,-S2) US On/Off, Spring Return Fail-Safe, 24 V
Accessories AV 10-18 IND-AF2 K4-1 US K4-H KH-AF KH-AF-1 KH-AFV Tool-06 ZG-HTR ZDB-AF2 US ZG-100 ZG-101 ZG-102 ZG-106 ZG-107 ZG-108
ZG-AF US ZG-AF108 ZS-100 ZS-150 ZS-260 ZS-300
Wiring Diagrams Shaft extension Damper position indicator Univ ers al clamp for up to 1.05” dia jac ksha fts Universal clamp for hexshafts 3/8” to 5/8” Crankarm for up to 3/4” round shaft Crankarm for up to 1.05” jackshaft V-bolt kit for KH-AF and KH-AF-1 8mm and 10 mm wrench Thermostat/Heater Kit Angle of rot ation li mi ter Universal mounting bracket Universal mounting bracket Multiple actuator mounting bracket Mounting bracket for Honeywell ® Mod IV replacement or new crankarm type installations Mounting bracket for Honeywell ® Mod III or Johnson ® Series 100 replacement or new crankarm type installations Mounting bracket for Barber Colman ® MA 3../4.., Honeywell® Mod III or IV or Johnson ® Series 100 replacement or new crankarm type installations Crankarm adaptor kit for AF/NF Crankarm adaptor kit for AF/NF Weather shield (metal) Weather shield (polycarbonate) Explosion-proof housing NEMA 4X housing
Note: When using NF24 (-S, -S2) US actuators, only use accessories listed on this page. For Actuator Wiring Information and Diagrams, Please See Belimo Wiring Guide (pg 349).
Provide overload protection and disconnect as required.
1
CAUTION Equipment damage! Actuators may be connected in parallel. Power consumption and input impedance must be observed.
2
Actuators may also be powered by 24 VDC.
3
For end position indication, interlock control, fan startup, etc., NF24-S US incorporates a built-in auxiliary switch: 1 x SPDT, 7A (1.5A) @250 VAC, UL Approved, adjustable 5° to 85°. NF24-S2 US incorporates two built-in auxiliary switches: 2 x SPDT, 7A (2.5A) @250 VAC, UL Approved, one switch is fixed at +5°, one is adjustable 25° to 85°.
4
Meets cULus requirements without the need of an electrical ground connection. WARNING Live Electrical Components! During installation, testing, servicing and troubleshooting of this product, it maybe necessary to work with live electrical components. Have a qualified licensed electrician or other individual who has been properly trained in handling live electrical components perform these tasks. Failure to follow all electrical safety precautions when exposed to live electrical components could result in death or serious injury.
1
24 VAC Transform er
Line Volts
Typical Specification
. c n I , ) A S U ( s l o r t n o c r i A o m i l e B © . e g n a h c o t t c e j b u S 9 0 / 1 0 1 0 9 0 2 K
On/Off spring return damper actuators shall be direct coupled type which require no crankarm and linkage and be capable of direct mounting to a jackshaft up to a 1.05” diameter. The actuators must be designed so that they may be used for either clockwise or counterclockwise fail-safe operation. Actuators shall be protected from overload at all angles of rotation. If required, 1 or 2 SPDT auxiliary switch shall be provided having the capability of being adjustable. Actuators with auxiliary switches must be constructed to meet the requirements for Double Insulation so an electrical ground is not required to meet agency listings. Actuators shall be UL Approved and CSA certified, have a 5 year warranty, and be manufactured under ISO 9001 International Quality Control Standards. Actuators shall be as manufactured by Belimo.
3 6 0 W
1 Common 2 + Hot
3
NF24 (-S,-S2) US
2
On/Off wiring for NF24 US 8 0 _ 4 6 0 W
On/Off wiring for NF24-S US
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®
Technical Documentation Electronic Zone Valves Effective April 2007
Table of Contents Control Valve Product Range ..............2 Valve/ Actuators Selection At A Glance ..........................4 Feature and Benefits ..............................7 Brass body (1/2” to 1”) Two-way/Three-way ................................8 Installation ..............................................9 Technical Data ......................................10 Specifications ......................................12 Terms and Conditions ........................14 Valve Quotation Form ........................18 Platinum Distributors..........................19
s t t e s u h c a s s a M , n o t g n i m r a F , n o i t a r o p r o C E S O B : t c e j o r P o m i l e B
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Control Valve Product Range
Electronic Pressure Independent Characterized Control Valves™ U.S. Patent
PICCV
Two-way
PICCV
®
Electronic Characterized Control Valves™ U.S. Patent
CCV
B2… Series B3… Series
1/2” to 2”
Electronic Zone Valves
B6… Series
Two-way Three-way Mixing/Diverting Two-way Flanged
ZONE2…N Series Two-way NPT ZONE2…S Series Two-way Sweat ZONE3…N Series Three-way
Diverting NPT ZONE3…S Series Three-way
Service: Flow Rate: Material: Control:
Chilled/Hot Water, 60% glycol 0.5-80 GPM Brass Body Brass/Stainless Trim Floating Multi-Function Technology® Spring Return or Non-Spring Return
Diverting Sweat
1/2” to 3” Service: Cv Range: Material: Control:
Chilled/Hot Water, 60% glycol 0.3-240 Stainless Trim or Brass Trim On/Off, Floating, 2-10 VDC Multi-Function Technology® Spring Return or Non-Spring Return
1/2” to 1”
Service: Cv Range: Material: Control:
Chilled/Hot Water, 50% glycol 1.0 - 8.0 Brass Body On/Off Spring Return
Typical Application Air Handling Units: – Heating Coils
– Cooling Coils Unit Ventilators VAV Box Re-heat Coils
Typical Application
Typical Application
Air Handling Units: – Heating Coils Fan Coil Units:
– Cooling Coils – Heating Coils – Cooling Coils
Fan Coil Units:
– Heating Coils – Cooling Coils
Baseboard Radiation
Unit Ventilators VAV Box Re-heat Coils Bypass Loops
. c n I , ) A S U ( s l o r t n o c r i A o m i l e B © . e g n a h c o t t c e j b u S 7 0 4 0 4 4 7 0 2 J
For detailed information and submittal data, see Technical Documentation at www.belimo.com or on CD-ROM.
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Control Valve Product Range
®
Electronic Globe Valves
Two-way Screwed Bronze or Stainless Trim G6…C (S) Two-way Flanged ANSI 125 Bronze or Stainless Trim Series G6…(S) Two-way Flanged ANSI 125 Series Bronze or Stainless Trim G6…(S)-250 Two-way Flanged ANSI 250 Bronze or Stainless Trim Series Three-way Screwed G3…(D) Series Bronze Trim G7…D (S) Three-way Flanged Series ANSI 125 Bronze or Stainless Trim G7…D (S)-250 Three-way Flanged Series ANSI 250 Bronze or Stainless Trim G2…(S) Series
Three-way Valves available in Mixing or Diverting
. c n I , ) A S U ( s l o r t n o c r i A o m i l e B © . e g n a h c o t t c e j b u S 7 0 4 0 4 4 7 0 2 J
Electronic Butterfly Valves
F6… Series (HS,HSU)
Two-way
B2… VS Series
F7… Series (HS,HSU)
Three-way Mixing/Diverting
B3… VS Series
F6… SHP Series
Two-way ANSI 150/300
B2… VSS Series
F7… SHP Series
Three-way ANSI 150/300 Mixing/Diverting
B6… VS Series
2” to 30”
Service: Cv Range: Material:
1/2” to 6” Service: Cv Range: Material:
Control:
Chilled/Hot Water, 60% Glycol, Steam 0.4-344 (Two-way) 2.2-340 (Three-way Mix.) 4.4-248 (Three-way Div.) Stainless Steel Stem, Bronze Trim or Stainless Trim On/Off, Floating, 2-10 VDC Multi-Function Technology® Spring Return or Non-Spring Return
Control:
Chilled/Hot Water, 50% Glycol 115-73,426 Stainless Shaft Stainless Disc Cast Iron, Full Lug Body EPDM Liner On/Off, Floating, 2-10 VDC On/Off, Floating 2-10 VDC, 1-5 VDC, 4-20mA (NEMA 4 Actuator) Multi-Function Technology® Spring Return or Non-Spring Return
Typical Application Typical Application
Chiller and Cooling Tower Isolation
Air Handling Units: – Heating Coils Fan Coil Units:
– Cooling Coils – Heating Coils – Cooling Coils
Electronic Ball Valves – VS Series
Change-over Systems Large Air Handler Coil Control Bypass Control Applications
Two-way Screwed Stainless Steel Trim Three-way Mixing/ Diverting Screwed Stainless Steel Trim Two-way Screwed Stainless Steel Body and Trim Two-way Flanged Stainless Steel Trim 1/2” to 10”
Service: Cv Range: Material:
Control:
Chilled/Hot Water, 50% Glycol, Steam 1 to 12,400 Bronze or Stainless Body Stainless Steel Trim RPTFE Seats On/Off, Floating, 2-10 VDC On/Off, Floating 2-10 VDC, 1-5 VDC, 4-20mA (NEMA 4 Actuator) Multi-Function Technology® Spring Return or Non-Spring Return
Typical Application Unit Ventilators Humidifiers Heating and Cooling Coils
Unit Ventilators VAV Box Re-heat Coils Bypass Loops
For detailed information and submittal data, see Technical Documentation at www.belimo.com or on CD-ROM.
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Call Customer Service to discuss your application.
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Valve/Actuator Selection At A Glance
®
Base Product Nomenclature ZONE215N-10 + ZONE24NC-S+FCU-I VALVE
ZONE2
15
N
–
10
+
VALVE SIZES Valve
Designation
Zone Valve
15 20 25
Sizes
= = =
1/2” 3/4” 1”
N
S
=
=
NPT Female Connection
Cv Value
Sweat Connection
25 = 2.5
10 = 1.0
35 = 3.5 50 = 5.0 80 = 8.0
TYPE OF VALVE
ZONE VALVES ZONE2… Zone Valve 2-way ZONE3… Zone Valve 3-way
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Valve/Actuator Selection At A Glance
®
SET UP
ZONE24
Voltage 24
TAGGING
NC
NC
= Normally Closed
NO
= Normally Open
-S
-S = built-in auxiliary switch
= 24 VAC
120 = 120 VAC
FCU-1
TAGGING Valves may be tagged per customer specifications. Example: FCU-1
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ORDERING EXAMPLE ZONE215N-10+ZONE24NC-S Built-in auxiliary switch Tagging
q q q
Total
q
List
5
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Notes/Work Pad
®
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Electronic Zone Valves
®
ZONE… Series
ZONE 2…N ZONE 2…S ZONE 3…N ZONE 3…S
Two-way (NPT) Two-way (Sweat) Three-way Diverting (NPT) Three-way Diverting (Sweat) 1/2” and 1”
Service:
Chilled/hot water 50% glycol
Cv Range: 1.0 – 8.0 Brass body Material: Control:
On/Off Spring Return
Features Zone Valves – ZONE2… and ZONE3… Series . c n I , ) A S U ( s l o r t n o c r i A o m i l e B © . e g n a h c o t t c e j b u S 7 0 4 0 4 4 7 0 2 J
• Push button for quick removal of actuator • Easy manual open lever with automatic return • Up to 75 psi close-off • Only 2-3/8” wide to fit most baseboards • Spring return normally closed or normally open • Quiet operation
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Electronic Zone Valves, Spring Return Actuator
®
Two-way and Three-way Valves with NPT or Sweat Ends
Valve
Actuator
Nominal Model # Cv Size Valve Rating Inches mm Two-way with NPT Female Connection
Closeoff (psi)
ZONE215N-10
1.0
1/2”
15
75
ZONE215N-25
2.5
1/2”
15
50
ZONE215N-35
3.5
1/2”
15
30
ZONE220N-35
3.5
3/4”
20
30
ZONE220N-50
5.0
3/4”
20
25
ZONE225N-80
8.0
1”
35
24 V Normally Closed ZONE24NC
24 V Normally Open ZONE24NO
❑
Pg 10
❑
Pg 10
❑
Pg 10
❑
Pg 10
❑
Pg 10
20
❑
Pg 10
❑
Pg 10
†
❑
Pg 10
†
❑
Pg 10
†
❑
Pg 10
†
❑
Pg 10
† †
C N 4 2 E N O Z
O N 4 2 E N O Z
❑
Pg 10
❑
Pg 10
❑
Pg 10
❑
Pg 10
❑
Pg 10
❑
Pg 10
120 V Normally Closed ZONE120NC
C N 0 2 1 E N O Z
120 V Normally Open ZONE120NO
❑
Pg 10
❑
Pg 10
❑
Pg 10
❑
Pg 10
❑
Pg 10
❑
Pg 10
❑
Pg 10
†
❑
Pg 10
†
❑
Pg 10
†
❑
Pg 10
†
❑
Pg 10
†
❑
Pg 10
†
❑
Pg 10
❑
Pg 10
❑
Pg 10
❑
Pg 10
❑
Pg 10
❑
Pg 10
❑
Pg 10
†
❑
Pg 10
†
❑
Pg 10
†
❑
Pg 10
†
❑
Pg 10
†
❑
Pg 10
†
❑
Pg 10
O N 0 2 1 E N O Z
❑
Pg 10
❑
Pg 10
❑
Pg 10
❑
Pg 10
❑
Pg 10
❑
Pg 10
Three-way with NPT Female Connection ZONE315N-10
1.0
1/2”
15
75
ZONE315N-25
2.5
1/2”
15
50
ZONE315N-35
3.5
1/2”
15
30
ZONE320N-35
3.5
3/4”
20
30
ZONE320N-50
5.0
3/4”
20
25
ZONE325N-80
8.0
1”
35
20
❑
Pg 10
❑
Pg 10
❑
Pg 10
❑
Pg 10
❑
Pg 10
❑
Pg 10
C N 4 2 E N O Z
C N 0 2 1 E N O Z
Two-way with Sweat Connection ZONE215S-10
1.0
1/2”
15
75
ZONE215S-25
2.5
1/2”
15
50
ZONE215S-35
3.5
1/2”
15
30
ZONE220S-35
3.5
3/4”
20
30
ZONE220S-50
5.0
3/4”
20
25
ZONE225S-80
8.0
1”
35
20
❑
Pg 10
❑
Pg 10
†
❑
Pg 10
†
❑
Pg 10
†
❑
Pg 10
†
❑
Pg 10
†
❑
Pg 10
†
❑
Pg 10
C N 4 2 E N O Z
O N 4 2 E N O Z
❑
Pg 10
❑
Pg 10
❑
Pg 10
❑
Pg 10
❑
Pg 10
❑
Pg 10
C N 0 2 1 E N O Z
O N 0 2 1 E N O Z
❑
Pg 10
❑
Pg 10
❑
Pg 10
❑
Pg 10
❑
Pg 10
❑
Pg 10
Three-way with Sweat Connection ZONE315S-10
1.0
1/2”
15
75
ZONE315S-25
2.5
1/2”
15
50
ZONE315S-35
3.5
1/2”
15
30
ZONE320S-35
3.5
3/4”
20
30
ZONE320S-50
5.0
3/4”
20
25
ZONE325S-80
8.0
1”
35
20
Built-in auxiliary switch ZONE215N-10+ZONE24NC-S
C N 4 2 E N O Z
❑
Pg 10
C N 0 2 1 E N O Z
❑
Pg 10
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(add -S to model number) †Three-way valve can be NC or NO depending on installation always using the NC actuator. See technical literature for details.
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Electronic Zone Valves
®
Installation
Installation The valve can be installed ver tically or horizontally, but not turned upside down. 360
°
– A 3-way valve cannot be transformed into a 2-way valve and visa versa. – The flow is from A to B (see diagram below) and must be installed so the paddle closes against the direction of flow as indicated in the following diagrams. – The 2-way valves can be installed on the supply or on the return; for correct installation it is necessary to respect the direction of flow indicated from the arrow on the body valve.
(NO) B
A (NC)
AB
– The NC versions have a override handle. – 3-way zone valves can be fitted with NC actuator only (rotate 180°the valve body for NO application).
3-way valve normally closed actuator (Note: 3-way uses only normally closed actuator)
B
A AB
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A
B
d a o L
3-way installed on the supply in diverting configuration
2-way valve normally closed actuator B
A
d a o L
AB A
B d a o L
3-way installed on the return
2-way
3-way
N.C. without power
Port”A” closed
Port “A” closed Port “B” open Port “AB” open
N.C. open with power
Port”A” open
Port “A” open Port “B” closed Port “AB” open
N.C. manually open
Port”A” open
Port “A” open Port “B” open Port “AB” open
2-way installed on the supply
B
A
d a o L
2-way installed on the return
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Electronic Zone Valves
®
ZONE… Series Technical Data/Submittal
Application This valve is typically used on fan coil units, baseboards or other hydronic applications where fail safe operation or 2-wire control is required. This valve is suitable for use in a hydronic system with variable or constant flow. This valve is designed to fit in compact areas where on/off or control is required using 24 VAC or 120 VAC.
Valve Specifications Service
Actuator Specifications chilled or hot water, 50% glycol
Two-way Three-way Sizes
on/off on/off, diverting 1/2”, 3/4” and 1”
Power Consumption Transformer Sizing
On/off 24 VAC 50/60 Hz ± 10% or 120 VAC 50/60 Hz ± 10% 6.5 W 7VA (Class 2 power source)
Type of end fitting Materials:
female, NPT or Sweat
Electrical Connection
Wire lead length, 120V 6”
Body Stem Seals Pressure rating
forged brass stainless steel EPDM 300 psi
Media temp. range Close off pressure Leakage Cv rating
Flow characteristic
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24V 18” Position Indication Integrated into lever (NC only) Running Time Motor: 20-40 seconds Spring:
5 seconds
32°F to 212°F [0°C to 100°C] 20 – 75 psi
Humidity Ambient Temperature Storage Temperature
5 to 95% non-condensing 32°F to 104°F (0°C to + 40°C) -40°F to 176°F (-40°C to +80°C)
Class III 0.1% 1.0 – 8.0
Housing Rating Agency Listing
UL94-5V(B) CE, cULus
Noise Level Quality Standard Built-in Auxiliary Switch (optional)
max. 35 db (A) ISO 9001 1 x SPST, 5A resistive (5A inductive) @ 24 VAC 1 x SPST, 5A resistive (5A inductive) @ 120 VAC
U.S. & Foreign Patent Pending
10
Control Nominal voltage
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Electronic Zone Valves
®
ZONE… Series Zone Valves Technical Data/Submittal
Dimensions
Wiring Diagram 8 9 0 D
4” [102]
5 3 2 W
T-STAT
3-7/16” [87]
L1(HOT) MOTOR
L2
E
Motor Lead Color
C 2-way
24 120/230 Black Orange
Red
Red
TO AUXILIARY CIRCUIT 1-3/16” [30]
D 3-way
Built-in auxiliary switch (optional) (-S models)
2-3/8” [60] A B
Connection
A
B
C
D
E
in. (mm)
in. (mm)
in. (mm)
in. (mm)
in. (mm)
1/2” sweat
1-5/16” [34]
2-5/8” [38]
15/16” [24]
1-5/16” [34]
3-1/2” [89]
3/4” sweat
1-3/8” [35]
2-3/4” [70]
15/16 [24]
1-1/2” [38]
3-1/2” [89]
1” sweat
1-11/16” [43] 3-3/8” [86]
15/16” [24]
1-9/16” [39] 3-11/16 [93]
1/2” NPT
1-7/16” [36]
2-7/8” [72]
15/16 [24]
1-1/4” [32]
3/4” NPT
1-9/16” [39] 3-1/16” [92]
15/16 [24]
1-1/4” [43] 3-11/16” [93]
1” NPT
1-13/16” [46] 3-5/8” [ 92]
15/16 [24] 1-11/16” [43] 3-11/16” [93]
Size and type
3-1/2” [89]
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Actuator/Valve Specification
®
Download specifications at www.belimo.com
I. GENERAL A. Warranty all actuators for a period of two or five years from the production date as stated in the Terms and Conditions of Sale and Warranty. B. Electronic valve and damper actuators shall be as manufactured, brand labeled, or distributed by Belimo. C. Electronic control valves, as specified, shall be Belimo or other brands manufactured, brand labeled or distributed by Belimo. D. Other manufacturers must be approved, in writing, 10 days prior to the bid date. II. PRODUCTS A. Electronic Damper Actuators 1. Electronic actuators, less than 600 in-lb. of rated torque, shall have ISO 9001 quality certification and be cULus listed under standard 60730-1 or UL listed under standard 873, CSA C22.2 No. 24 and have CE certification. 2. Electronic actuators used on dampers shall be designed to directly couple and mount to a stem, shaft or ISO style-mounting pad. Actuator mounting clamps shall be a V-bolt with a toothed V-clamp creating a cold weld, positive grip effect. Single point, bolt, or single screw actuator type fastening techniques or direct-coupled actuators requiring field assembly of the universal clamp is not acceptable. 3. Actuators shall be fully modulating/proportional, pulse width,floating/tristate, or two position as required and be factory or field selectable. Actuators shall have visual position indicators and shall operate in sequence with other devices if required. 4. Optional auxiliary switches shall be available. 5. Actuators shall have an operating range of – 22° to 122°F. 6. Proportional actuators shall accept a 0-10 VDC or 0-20 mA input signal and provide a 2-10 VDC or 4-20 mA (with a 500 W load resistor) operating range. 7. Actuators shall be capable of operating on 24, 120 or 230VAC, or 24VDC and Class 2 wiring as dictated by the application. Power consumption shall not exceed 10 VA for AC, including 120VAC actuators, and 8 watts per actuator for DC applications. 8. NEMA 2 rated actuators shall be provided with a three foot (minimum), pre-wired, electrical cable. Actuators requiring removal of the actuator cover for access to wiring terminals, exposing electronic, printed circuit boards to damage, are unacceptable. 9. Actuators shall have electronic overload protection or digital rotation sensing circuitry to prevent actuator damage throughout the entire rotation. End switches to deactivate the actuator at the end rotation or magnetic clutches are not acceptable. 10. For power-failure/safety applications, an internal mechanical spring return mechanism shall be built into the actuator housing. Spring return actuators shall be capable of CW or CCW mounting orientation. Spring return models > 60 in-lbs. and non-spring return models > 90 in-lbs. will be capable of mounting on shafts up to 1.05"in diameter. Spring return actuators with more than 60 in-lb. of torque shall have a metal, manual override crank. 11. Actuators using "on-board" chemical storage systems, capacitors, or other "on-board" non-mechanical forms of fail-safe operation are unacceptable. 12. Upon loss of control signal, a proportional actuator shall fail open or closed based on the minimum control signal. Upon loss of power, a nonspring return actuator shall maintain the last position. 13. Actuators shall be capable of being mechanically and electrically paralleled to increase torque if required. Valves and dampers requiring greater torque or higher close off may be assembled with multiple low torque actuators. 14. Dual mounted actuators using additional anti-rotation strap mechanical linkages, or special factory wiring to function are not acceptable. Actuators in a tandem pair must be "off the shelf," standard actuators ready for field wiring. 15. Damper and valve actuators will not produce more than 62 dB (A) when furnished with a mechanical fail-safe spring. Non-spring return actuators shall conform to a maximum noise rating of 45 dB(A) with power on or in the running or driving mode. 16. Proportional actuators shall be fully programmable. Control input, position feedback and running time shall be factory or field programmable. Diagnostic feedback shall provide indications of hunting or oscillation, mechanical overload, mechanical travel and mechanical load limit. The actuators shall also provide actuator service data, at minimum, number of hours powered and number of hours in motion. 17. Proportional actuators shall be capable of digital communication, as built.
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B. Smoke and Combination Fire and Smoke Actuators In Section 15820 or equivalent 1. All smoke and combination fire and smoke dampers shall be provided with Belimo Aircontrols FSLF (30 in-#), FSNF (70 in-#), or FSAF (133 in-#) actuators. 2. Equals shall be approved 10 days prior to submission of bid. 3. Actuator shall carry a manufacturer’s 5-year warranty and be manufactured under ISO 9001 quality control. 4. Actuator shall have microprocessor or electronic based motor controller providing: a. Electronic cut off at full open so that no noise can be generated while holding open. Holding noise level shall be inaudible. b. Protection so that actuator shall be incapable of burning out if stalled before full rotation is reached. 5. Housing shall be steel and gears shall be permanently lubricated. 6. The actuators shall be direct coupled and employ a steel toothed coldweld clamp for connecting to damper or jack shafts. Aluminum clamps or set-screw attachment are not acceptable. 7. Actuator shall have UL555S Listing by the damper manufacturer for 250°F. 8. FSLF shall be applied on dampers up to 6 sq. ft. Current draw shall be no more than .15A at 120V running, or .06A holding at 120V (5 VA and 3.5 VA respectively for 24V power).FSNF shall be applied on dampers up to 16 sq.ft. Current draw shall be no more than .23A at 120V running, or .1A holding at 120V (27 VA and 10 VA respectively for 24V power). 9. FSAF shall be applied on dampers up to 20 sq.ft. Current draw shall be no more than .1A at 120V running, or .05A holding at 120V (10 VA and 3 VA respectively for 24V power). 10. Dampers shall be installed straight and true, level in all planes, and square in all dimensions. Dampers shall move freely without undue stress due to twisting, racking, bowing, or other installation error. 11. Do not install in area where moisture can penetrate damper or actuator nor where actuator temperature exceeds 120°F. Note: FSLF and FSNF are 350°F actuators, 15 seconds open and close. UBC and UL555S FSAF is a 250F actuator, 75 seconds open, 20 seconds close. UL555S. C. Electronic Valve Actuators 1. Electronic actuators, less than 600 in-lb. of rated torque, shall have ISO 9001 quality certification and be cULus listed under standard 60730-1 or UL listed under standard 873, CSA C22.2 No. 24 and have CE certification. 2. Electronic actuators used on valves shall be designed to directly couple and mount to a stem, shaft or ISO style-mounting pad. 3. Actuators shall be fully modulating/proportional, floating/tri-state, or two position as required and be factory or field selectable. 4. Optional auxiliary switches shall be available. 5. Actuators shall have an operating range of – 22° to 122°F. 6. Proportional actuators shall accept a 0-10 VDC or 0-20 mA input signal and provide a 2-10 VDC or 4-20 mA (with a load resistor) operating range. 7. Actuators shall be capable of operating on 24VAC, 120VAC or 230VAC, or 24VDC and Class 2 wiring as dictated by the application. Power consumption shall not exceed 10 VA for AC, including 120VAC actuators, and 8 watts per actuator for DC applications. 8. NEMA 2 rated actuators shall be provided with either a covered terminal strip, or a three, six, or ten foot pre-wired, electrical cable. 9. For power-failure/safety applications, an internal mechanical spring return mechanism shall be built into the actuator housing. Spring return actuators shall be capable of CW or CCW mounting orientation. Spring return actuators with more than 60 in-lb. of torque shall have a metal, manual override crank. 10. Actuators using "on-board" chemical storage systems, capacitors, or other "on-board" non-mechanical forms of fail-safe operation are unacceptable. 11. Upon loss of control signal, a proportional actuator shall fail open or closed based on the minimum control signal. Upon loss of power, a nonspring return actuator shall maintain the last position. 12. Actuators utilizing brushless DC technology shall be capable of being mechanically and electrically paralleled to increase torque if r equired. Valves requiring greater torque or higher close off may be assembled with two low torque actuators.
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®
13. Dual mounted actuators using additional anti-rotation strap mechanical linkages, or special factory wiring to function are not acceptable. Actuators in a tandem pair must be "off the shelf," standard actuators ready for field wiring. 14. Valve actuators will not produce more than 62 dB (A) when furnished with a mechanical fail-safe spring. Non-spring return actuators shall conform to a maximum noise rating of 45 dB(A) with power on or in the running or driving mode. 15. Proportional actuators shall be fully programmable. Control input, position feedback and running time shall be factory or field programmable. Diagnostic feedback shall provide indications of hunting or oscillation, mechanical overload, mechanical travel and mechanical load limit. The actuators shall also provide actuator service data, at minimum, number of hours powered and number of hours in motion. 16. Proportional actuators shall be capable of digital communication, as built.
. c n I , ) A S U ( s l o r t n o c r i A o m i l e B © . e g n a h c o t t c e j b u S 7 0 4 0 4 4 7 0 2 J
D. Industrial Actuators 1. Belimo SY Series Industrial Electric Actuators a. The valve actuator shall consist of a thermally protected capacitor-type reversible electric motor, a patented planetary worm combination drive, heater, limit switches and wiring termination blocks, all contained in a die cast aluminum enclosure. The drive system will provide continuous, smooth torque transmission throughout a 90 degree travel. Adjustable stops provide mechanical adjustment of end-of-travel.The transmission shall allow continuous duty operation of a manual override handwheel without the need to remove power, or de-clutch the manual system. b. Enclosure shall be designed to meet NEMA 4, 4X (weatherproof) requirements, or CSA approved for non-hazardous locations. c. The actuator shall employ ISO5211 mounting standards to provide for a wide range of international applications. d. The enclosure will have an industrial quality coating. e. Actuator shall have a motor rated for a minimum of 25% duty cycle in modulating applications. f. Actuator shall be suitable for operation in ambient temperature ranging from -4°F to +150°F [-20°C to +65°C]. g. The motor shall be fractional horsepower; permanent split capacitor type designed to operate on 24 VAC, 110 VAC or 220 VAC, 1 pH, 50/60 Hz supply. A self resetting thermal switch shall be imbedded in the motor for overload protection. h. Internal terminal blocks shall be clearly marked for field wiring. A wiring diagram shall be permanently attached to the OUTSIDE of the actuator housing. i. Actuator will have a suitable sized NPT entry for external connections. j. Gears shall be hardened alloy steel, permanently lubricated. The worm drive system negates the need for a brake. k. Two adjustable cam actuated end travel limit switches shall be provided to control electrical movement of the actuator. l. 2 SPDT auxiliary switches, rated 10A at 250 VAC shall be included. The switches are factory pre-set at 3 degrees and 87 degrees rotation, and may be field adjusted. m. Actuator shall be equipped with a hand wheel or shaft for manual override to permit operation of the actuator in the event of electrical power failure or system malfunction. Hand wheel, where applicable, must be permanently attached to the actuator. (SY2 and larger) n. The handwheel override shall be continuously operational regardless of the powered state of the actuator, without the need to remove electrical power if present during the override phase. (SY2 and larger) o. The hand wheel will not rotate while the actuator is electrically driven. p. The actuator shall provide a visual indicator beacon on the top of the housing for position status of the actuator and attached devices. q. Actuator shall have an internal heater and thermostat to minimize the build-up of moisture inside the sealed enclosure. r. Modulating units shall operate under 2-10 VDC, 4-20mA, and 1-5 VDC control modes. The default shall be 2-10 VDC control. E. Electronic Control Valves 1. General a. The manufacturer shall be capable of providing individual valve identification tagging on each printed valve label. Valve tag identification shall be documented on the approved, submitted valve schedule.
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Actuator/Valve Specification b. Valves shall be designed and provided with the proper actuators to provide the rated valve close-off. 2. Pressure Independent Characterized Control Valves a. Control valves shall be pressure independent. Balancing valves and associated balancing shall not be required on devices where pressure independent control valves are installed. Balancing valves and balancing are required if self-contained pressure independent control valves are not installed. b. The absolute flow accuracy through the valve shall be +/- 5 % due to system pressure fluctuations across the valve in the selected operating range, and +/- 5% variation due to manufacturing tolerances. c. The control valves shall be available with floating or proportional actuators. The actuator shall be directly coupled to the valve at the factory. Proportional actuators shall be Multi Function Technology as manufactured by Belimo. Multi-turn actuators are not acceptable. d. The valve shall have an equal percentage characteristic and shall accurately control the flow from 0 to 100% full rated flow. e. A minimum of 5 PSI shall be required to operate the valve pressure independently. f. Valves shall require no maintenance and shall not include replaceable cartridges. g. Valves shall be available with optional pressure/temperature ports to allow flow verification. h. Control valves shall be by Belimo. 3. Characterized Control Valves™ a. Control valves shall be of the Characterized Control Valve™ type provided by Belimo. b. Characterized Control Valves™ shall be used for all water applications requiring equal percentage characteristics. c. A TEFZEL‚ flow-characterizing disc shall be installed in the inlet of Twoway characterized control valves and in the control port of Three-way valves. The valve trim shall utilize a stainless steel ball and stem for all water or glycol solutions up to 60%. For water applications, an optional chrome plated brass ball and brass stem may be used for sizes 3/4’’ and smaller. d. Valve bodies shall be nickel-plated, forged brass with female NPT threads. Bodies to 1-1/4" shall be rated at 600 psi and sizes 1-1/2" to 3" at 400 psi. e. Characterized Control Valves™ shall have a self-aligning, blowout proof, brass stem with a dual EPDM O-ring packing design. Fiberglass reinforced Teflon seats shall be used. f. The valves shall have a four bolt mounting flange to provide a 4 position, field changeable, electronic actuator mounting arrangement. g. A non-metallic coupling, constructed of high temperature, continual use material shall provide a direct, mechanical connection between the valve body and actuator. The coupling shall be designed to provide thermal isolation and eliminate lateral and rotational stem forces. Vent hole shall be provided to reduce condensation build-up. 4. Globe Valves a. Globe valves, as specified, shall be by Belimo. b. Two-way and Three-way globe valves may be used only if characterized control valves do not fit the sizing criteria or application. c. Globe valves may be used for chilled or hot water, steam, or glycol solutions to 60%. Screwed and flanged water valves shall have equal percentage or linear flow characteristics for Two-way or Three-way valves, respectively. All stems shall be stainless steel. d. Screwed globe valves 1/2" through 2" shall have bronze bodies rated at ANSI Class 250. For water up to 35 psi or steam up to 15 psi, trim shall include a brass plug, a spring-loaded TFE packing, and a bronze seat. The maximum differential shall be 35 psi for water and 15 psi for steam. e. Two-way and Three-way flanged globe valves 2-1/2" to 6" shall have cast iron bodies rated for ANSI Class 125 or ANSI 250. The maximum differential shall be 25 psi for water and 10 psi for steam. Trim shall include stainless steel stems, bronze plugs, bronze seats, and a TFE V-ring packing. f. For steam inlet pressures higher than those stated above, furnish globe valves with stainless steel trim specifically rated for the application.
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Actuator/Valve Specification 5. Direct Coupled Globe Valve Actuator and Adaptor Bracket a. Actuator shall be designed with an integrated adaptor bracket that will direct mount to the valve. b. Actuator shall provide a linear force capable of fulfilling the required close-off of the valve. c. Actuator shall include an automatic valve coupling device that shall lock securely to the valve stem. d. Proportional and spring return actuators shall adapt upon powering the actuator. This adaptation will determine stroke length and enable the actuator to set the minimum and maximum limits of the supplied control signal, thereby utilizing the entire control signal range. Feedback, running time and other parameters are automatically adjusted to the effective stroke. e. Actuator shall have a manual override equipped with an interlocking device to protect the actuator from over-torque of the manual override. 6. Butterfly Valves – Resilient Seat a. Butterfly valves, as specified, shall be by Belimo. b. Butterfly valves 2" to 12" shall have a fully lugged, drilled and tapped, cast iron body, rated to 200 psi body pressure, with 14" and larger valves having a body pressure rating of 150 psi. Flanges shall meet ANSI 125/150 standards.The one-piece body shall feature an extended neck allowing sufficient clearance for flanges and 2" of piping insulation. The disc shall be 304 stainless steel and provide bi-directional bubble-tight close off in either direction for chilled or hot water or 50% glycol applications. The disc shall be polished and contoured to minimize torque and wear. Shaft shall be mechanically retained in valve body using split-thrust washer and internal retaining-ring design for ease of service. The valve body shall employ ISO5211 actuator mounting and shaft connection standards. c. The disc shall have full 360-degree concentric seating. Valves up through 12" shall utilize an internal spline for the disc-to-stem connection. External mechanical methods to achieve this mechanical connection, such as pins or screws, shall not be employed. Valves 14" and larger will utilize a dualpin method to prevent the heavy disc from settling onto the liner, causing distortion. A phenolic backed, non-collapsing, EPDM seat shall be field replaceable and shall create a positive seal between flange face and valve body. No gaskets shall be required between the valve and flange faces. The shaft shall be supported at four locations by RPTFE bushings. d. The flow characteristic shall be modified equal percentage for Two-way valves and linear for Three-way valves. Valves 2" through 12" shall be rated for standard HVAC service of up to 50 psi close-off, or for heavy commercial service of up to 200 psi close-off. Valves 14" and larger shall be rated for up to 150 psi close-off. e. A permanent metal tag shall designate manufacturer, series number and materials of construction. f. Butterfly valves may be used in all two-position applications and modulating applications larger than 2", or where the close off rating of other valve styles does not meet the design requirements. g. Butterfly valves shall be sized primarily by using velocity calculations to prevent fluid velocities from exceeding 12 feet per second. For modulating applications, CV factors at sixty (60) degrees shall be used for determining delta P once size has been determined by the velocity calculations. h. High torque industrial valve actuators, >300 in-lb. of rated torque, may be used where low torque actuators are not suitable. High torque actuators shall be as manufactured or provided by Belimo.
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7. Butterfly Valves – High Performance a. Butterfly valves, as specified, shall be by Belimo. b. Butterfly valves 2" to 30" shall have a fully lugged, drilled and tapped, carbon steel body conforming to ANSI class 150 or class 300 standards. Flanges shall meet ANSI 150 or ANSI 300 standards. The one-piece body shall feature an extended neck allowing sufficient clearance for flanges and 2" of piping insulation. c. The disc shall be 316 stainless steel and provide bi-directional bubbletight close off in either direction for chilled or hot water, 50% glycol applications or steam applications up to the ANSI class limits. The disc shall employ a 360 degree uninterrupted spherical edge for sealing. The disc profile shall be designed for maximum flow and equal percentage control. d. Shaft shall be mechanically retained in the valve body using an adjustable gland flange.This flange also serves to prevent leakage out the valve neck by applying a load against TFE Chevron design washers. These washers provide full ANSI hydrostatic seal to 150% of CWP rating. e. The RTFE bi-directional seat shall employ an encapsulated elastomeric o-ring core for resiliency. The seat is retained in the valve body by use of a retaining ring. The outside diameter of the retaining ring is recessed within the gasket sealing surface to prevent external leakage. The retaining ring is held in place by means of a stainless wedge ring. f. A permanent metal tag shall designate manufacturer, recommended flow direction, series number and materials of construction. g. Butterfly valves may be used in all two-position applications and modulating applications larger than 2", or where the close off rating of other valve styles does not meet the design requirements. h. Butterfly valves shall be sized primarily by using velocity calculations to prevent fluid velocities from exceeding 32 feet per second. For modulating applications, CV factors at sixty (60) degrees shall be used for determining delta P once size has been determined by the velocity calculations. i. High torque industrial valve actuators, >300 in-lb. of rated torque, may be used where low torque actuators are not suitable. High torque actuators shall be as manufactured or provided by Belimo. 8. Zone Valves a. Zone valves, as specified, shall be by Belimo. b. Zone valves shall be used in terminal unit water applications requiring a Two-way or Three-way diverting valve in sizes 1 ’’ and smaller. c. Zone valves shall have brass bodies with female NPT or sweat ends and a stainless steel stem. d. Zone valve actuators shall on/off and shall be available in 24VAC or 120VAC. e. Zone valve actuators shall have a minimum of 20 psi close-off rating. f. Zone valves shall have push button for quick removal of actuator. g. Zone valves shall have a leakage rate of 0.1% or lower 9. Industrial Ball Valves a. Ball valves, as specified, shall be by Belimo. b. Two-way and three-way ball valves may be used only if characterized control valves do not fit the sizing criteria or application. c. Ball valves may be used for chilled or hot water, steam, or glycol solutions to 50%. Screwed or flanged water valves shall have modified equal percentage or modified linear flow characteristics for two-way and threeway valves, respectively. The ball and stem shall be stainless steel, and seats will be RPTFE. d. VS Series screwed ball valves 1/2" through 3" shall have bronze bodies rated to at least 400 WOG. Flanged ball valves 2" through 10" shall have cast iron bodies rated to at least 200 WOG. The maximum differential rating will match the respective valve close-off rating. e. VSS Series screwed ball valves 1/2" through 3" shall have stainless steel bodies rated to at least 600 WOG. The maximum differential rating will match the respective valve close-off rating. f. VS and VSS series ball valves shall provide bubble-tight close-off capabilities on all ports up to the specified close-off rating.
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Notes/Work Pad
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Terms and Conditions of Sale and Warranty I.
General 1.1. The following Terms and Conditions of Sale ( “Terms”) apply to the sale of products described in this Product Guide (“Products”). As used herein, “Seller” or “Belimo” refers to Belimo Aircontrols (USA) Inc. or Belimo Aircontrols (CAN) Inc., as applicable, and “Client” refers to the individual or business entity that purchases the Products from Seller. These Terms shall apply unless the parties mutually agree to different terms and memorialize such agreement in a writing signed by both Client and Seller.
II.
Price 2.1. The Seller’s price for Products (the “Price”) is net, F.O.B. Point of Origin, and is calculated in US currency for sales made by Belimo Aircontrols (USA), Inc. and calculated in Canadian currency for sales made by Belimo Aircontrols (CAN) Inc. 2.1.The Price, unless otherwise agreed upon, does not include freight and packaging (wooden crates, pallets, etc), the costs of which will be charged to Client at cost for each shipment and shall be payable with payment of the Price. 2.3. Orders for Products with a net value of less than US$300 (CAN$450) will be subject to a US$20 (CAN$35) handling fee (the “Handling Fee”). The Handling Fee will not be charged for orders of Products with a net value equal to or greater than US$300 (CAN$450) or for Products ordered through Seller ’s internet ordering system at: www.belimo.com. 2.4.Seller reserves the right to make partial deliveries of orders of Products, each of which deliveries may be invoiced separately by Seller. 2.5. The Price does include charges for wiring diagrams, installation, and commissioning, which will be charged to Client separately and will be payable on demand.
Seller can file a claim for loss or damage in transit with the carrier. If the damage does not become apparent until the shipment is unpacked, customer must make a request for inspection by the carrier’s agent and file with the carrier within 15 days after receipt of product and notify Seller of the same. Seller is not liable for consequential damage to Client ’s property or a third-party’s property resulting from the installation of damaged Products. VI.
III.
Payment 3.1. Invoices are payable in US currency for sales made by Belimo Aircontrols (USA), Inc. and in Canadian currency for sales made by Belimo Aircontrols (CAN) Inc. and are due no later than 30 days from the date of invoice, without any deductions. 3.2. If Client fails to pay the entire invoice balance within 60 days from the date of the invoice, Client will be subject to an interest charge of 2% per month (or the maximum rate permitted by law, whichever is less) on the outstanding unpaid balance due to Seller. 3.3. Clients who maintain outstanding balances for 45 days or more after the date of invoice may be subject to restricted shipments of Products or may be required to pay for all future deliveries of Products on a cash-on-delivery basis.
IV.
Title and Risk 4.1.Title to all Products shall remain with Seller and shall not pass to Client until Seller has received full payment for the Products.
V.
Damage or loss in Transit 5.1. Seller assumes no liability for damage or loss of shipment of Products, which risk shall at all times remain with the carrier. All shipments must be unpacked and examined by Client immediately upon receipt. Any external evidence of loss or damage must be noted on the freight bill accompanying the shipment of Products or carrier’s receipt and signed by the carrier ’s agent at the time of delivery. Failure to do so will result in the carrier ’s refusal to honor any claim relating to damage of Products. Client must also notify Seller of such damage by providing Seller with a copy of the freight bill or damage report so that
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Delivery 6.1. Seller undertakes to make every attempt to adhere to its stated delivery parameters and to make a timely delivery of the Products but does not guarantee any delivery specifications. Each contract entered into for the purchase of Products is not cancelable nor is Seller liable for any direct or indirect losses that may arise, for any reason whatsoever, due to Seller ’s failure to meet any stated or assumed delivery schedules.
VII. Return of Goods 7.1. Products received by Client cannot be returned unless: (i) Client alerts Seller that it intends to return such Products, (ii) Seller agrees to accept the return of such Products, (iii) Client obtains a Return Material Authorization ( “RMA”) number from Seller for the return of such Products, and (iv) Client follows all return instructions provided by the Seller. The RMA number must be clearly written on the outside of all packaging for any returned Products. Only Products returned to proper the location as instructed by Seller and identified with an RMA number will be considered for credit. 7.2. Only Products that are returned in original packaging may be accepted for return. Such returned Products must be received in good condition, adequate for resale as new Products to qualify for credit. Client will be responsible for payment of a restocking charge for all returned Products in an amount no less than 20% of the invoice value of the Products (“Restocking Charges”). All return Products must be shipped to Seller at Client’s cost. 7.3. Returns that result from Seller errors will be credited in full and will not be subject to Restocking Charges. VIII. Warranty VIII.A 5-year warranty 8.1. Products that are listed in this Product Guide as carrying a 5-year warranty and shipped after May 1, 2000 to a location in the United States or Canada shall carry a 5-year warranty. The 5-year warranty is unconditional for the first two years from the date of production of the Products. After the first two years from the date of Production, the warranty shall be conditional and the warranty coverage shall not apply to damage to Products caused by ordinary wear and tear, negligence or improper use by Client, or other causes beyond the control of the Seller. Product -specific terms of warranty with regard to warranty period or conditions of warranty may apply to certain specified Products as stated in the documentation for those Products. VIII.B 2-year conditional warranty 8.2. Products that are listed in this Product Guide as carrying a 2-year warranty and shipped after May 1, 2005 to a location in the United States or Canada shall carry a 2-year warranty. The 2-year warranty is conditional and the warranty coverage shall not apply to damage to Products caused by ordinary wear and tear, negligence or improper use by Client, or other causes beyond the control of the Seller. Product -specific terms of warranty with regard to warranty period or conditions of warranty
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Terms and Conditions of Sale and Warranty
may apply to certain specified Products as stated in the documentation for those Products. VIII.C General Warranty Terms 8.3. Seller’s warranty may be null and void in the event of any: (a) modification or unauthorized repairs of Products by Client, (b) unauthorized incorporation or integration of Products into or with Client’s equipment, (c) use of Products in an unauthorized manner, or (d) damage to Products not caused by Seller. 8.4. Client must promptly notify Seller of Products’ alleged defect and provide Seller with other evidence and documentation reasonably requested by Seller. Before removing Products from service, Client should contact a Seller-authorized support technician by calling Belimo customer service. The contact information for Belimo customer service is listed on the back page of Belimo ’s Product Guide and Price List (“PGPL”) or may be found at www.belimo.com. Belimo customer service will work with field technicians to troubleshoot problems. Many problems can be resolved over the phone. 8.5. If a problem cannot be resolved over the phone, an RMA number will be issued by Seller for return of the Products. Prior to returning any Products under a warranty, Client must obtain an RMA number from Seller, along with shipping instructions for the return. The RMA number must be clearly written on the outside of the box containing the returned Products. Only Products returned to the proper location and identified with an RMA number will be accepted by the Seller. 8.6. All returned Products should be packaged appropriately to prevent further damage. Seller reserves the right to refuse any returned material if improperly packaged or labeled (without an RMA number). Products returned without proper RMA documentation will void Seller’s warranty. 8.7. Products found to be defective for which a warranty is applicable will either be replaced or repaired at the Seller ’s discretion. Seller is not responsible for charges that Client may incur as a result of the removal or replacement of Products. 8.8. Repaired or replacement Products are shipped from Seller via ground shipment. Other shipping methods are available at the sole expense of the Client. 8.9. Repaired, replaced or exchanged Products will carry a warranty for a period of time equal to the greater of: (i) the remainder of the original 5-year warranty or 2-year warranty that was applicable to the repaired, replaced or exchanged Products, or (ii) six months, effective from the date the repaired, exchanged or replaced Products are shipped by Seller (the “Replacement Warranty Period”). 8.10. Advanced replacement Products for Products covered under warranty may be obtained from Seller after the Belimo customer service troubleshooting process has been completed. For industrial products (such as butterfly valves), a purchase order is required. The purchase order will be credited upon the receipt and verification by Seller of the returned defective Products. For non-industrial products, an invoice will be issued and shall be due and payable is the returned Products are not received by Seller within 60 days from the date of that the replacement Products are shipped. Additional charges may apply if the nature of the problem has been misrepresented by Client. 8.11. Both the conditional and unconditional warranties cover the Products only, and do NOT cover labor associated with the troubleshooting, removal or replacement of such Products. 8.12. New Products ordered in an attempt to circumvent the warranty process may NOT be reimbursed if, upon receipt of returned Products, it is determined that the defect in the returned Products is actually field related, or the Products
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have been returned for cosmetic reasons only. 8.13. Advanced replacement Products for butterfly valve actuators may not be new, but have been verified by the Seller for electrical and mechanical operation. Such Products carry the full warranty for the entire Replacement Warranty Period. IX.
No warranty for non-HVAC application 9.1. All Seller warranties shall extend only to HVAC use of the Products. If Products are used in non-HVAC application (e.g., aircraft, industrial processes, etc.), Seller ’s warranties shall not cover such Products. Client will be solely responsible for any damage to or malfunction of Products or for any damage resulting from such use of Products.
X.
Liability disclaimer 10.1. These Terms constitute the entire understanding and agreement between Seller and Client regarding the warranties that cover Products and supersedes all previous understandings, agreements, communications and representations. Seller shall not be responsible for and Client does not have any right to make any claim for, damage that occurs to any property other than Products. Seller shall in no way be responsible for any costs incurred by Client in the determination of the causes of damage to any of Client ’s property, for expert opinions, or for any punitive or special, incidental or consequential damages of any kind whatsoever.
10.2. Seller shall not be liable for any damage resulting from or contributed by Client or third parties acting within the scope of responsibility of Client or such third party when: 1. Products are used for non-HVAC applications, such as in aircrafts, industrial processes, etc.; 2. Client uses the Products without complying with applicable law or institutional regulations or Belimo data and installation sheets or Client uses the Products without following good industry practice; 3. Products are used by personnel who have not received suitable instruction; or 4. Products are modified or repaired without the written approval of Seller. When requested to do so, Client shall immediately release Seller in full from any possible third party claims resulting in connection with the circumstances listed above. This also applies to claims in connection with product liability. 10.3. If Client becomes aware that any third party has made or appears likely to make any claim regarding Products (including, without limitation, regarding Product defects or rights infringed by Products), then Client shall immediately inform Seller and afford to Seller all assistance that Seller may require to enforce its rights and defend such claim. XIII. Proper Law and Jurisdiction 11.1. All sales of Products under these Terms and the warranties described herein shall be governed by the laws of the State of Connecticut, and the parties agree to submit to the exclusive jurisdiction of the Federal and state courts located in the State of Connecticut with respect to any dispute arising from the subject matter hereof. The parties hereby waive all rights to a jury trial in connection with any claims relating to the subject matter hereof.
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Valve Quotation Form
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2
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s e t o N
s e h c t i w S n r u t e R g n i r p S g n i t a l u d o M
_ _ _ _ _ _ _ _ _ g n i t a o l F _ _ _ t n i o P - 3 _ _ _ _ _ _ _ _ _ _ _ _ f f O - n O _ _ _ s _ _ _ n _ _ _ i o _ _ _ t a _ _ _ i c C A V 0 2 1 _ _ _ f _ _ _ i c _ _ _ e p _ _ _ S _ _ _ r C A V 4 2 _ _ _ o _ _ _ t _ _ _ a _ _ _ u t c _ _ _ A w - e e r h T _ _ _ d y a _ _ _ n _ _ _ a _ _ _ e _ _ _ p y a w - o w T _ _ _ T y _ _ _ _ _ _ e v _ _ _ l a _ _ _ V e n o Z _ _ _ _ _ _ _ _ _ _ _ _ y l f r e t t u B _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ e b o l G _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ V C C _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ V C C I P _ _ _ _ _ _ _ _ _ _ _ _ f f e _ _ _ r m O _ _ _ I - u ) e t e s S _ _ _ s P s s _ _ _ y o e l r ( _ _ _ S P C _ _ _ _ _ _ _ _ _ _ _ _ e e ) _ _ _ . z n p i _ _ _ i i S ( P _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ d _ _ _ e _ _ _ r v i _ _ _ s C _ _ _ s e n _ _ _ o D _ _ _ i _ _ _ t a c _ _ _ i f d e r _ _ _ i e u p ) I r _ _ _ c s o S i _ _ _ e s r P p s e D _ _ _ S e r ( D _ _ _ t P _ _ _ c e _ _ _ j _ _ _ o r ) _ _ _ P w M _ _ _ o l P _ _ _ m F ( G o _ _ _ r _ _ _ F _ _ _ _ _ _ _ _ _ : : : e x e n a m o F a m e h t N s P y t S c e j o r P y t i t n a u Q
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Belimo Platinum Distributors
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USA ACR Supply Company Inc. 2719 Hillsborough Road Durham, NC 27705 Phone: 919-286-2228 Aireco Supply 9120 Washington Blvd. Savage, MD 20763-0414 Phone: 301-953-8800 With branch in MD,VA Amcon Controls, Inc. 11906 Warfield San Antonio,TX 78216 Phone: 210-349-6161 Applied Automation A Wilson Mohr Company 3186 South Washington Street, #230 Salt Lake City, UT 84115 Phone: 801-486-6454 Boston Aircontrols, Inc. 8 Blanchard Rd Burlington, MA 01803 Phone: 781-272-5800 Charles D. Jones Co. 445 Bryant Street, Unit #1 Denver, CO. 80204-4800 Phone: 800-777-0910 With branches in CO, MO Climatic Control Co., Inc. 5061 W. State Street Milwaukee, WI 53208 Phone: 800-242-1656 With branches in WI
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Cochrane Supply and Engineering, Inc. 30303 Stephenson Highway Madison Heights, MI 48071-1633 Phone: 800-482-4894 With branches in MI Columbus Temperature Control 1053 E. 5th Ave. Columbus, OH 43201 Phone: 800-837-1837 Control Consultants & Supply Co. 2330 Hampton Avenue St. Louis, MO 63139-2909 Phone: 314-647-6680 With branch in TN Controlco 5600 Imhoff Drive, Ste. G Concord, CA 94520 Phone: 925-602-7728 With branches in CA Edward C. Smyers & Co. 223 Fort Pitt Blvd. Pittsburgh, PA 15222-1505 Phone: 412-471-3222 First Source Distributors, LLC 710 Peninsula Lane, Suite E Charlotte, NC 28273
Industrial Controls Distributors LLC 1776 Bloomsbury Avenue Wanamassa, NJ 07712 Phone: 800-631-2112 With branches in KY, NC, NY, OH, PA,TN
Baymar Supply Co. 3200 Jefferson Blvd. Windsor, ON N8T 2W8 Phone: 519-974-5800 With branch in London, ON
Interstate Electric Equipment 30 Vineland St. Brighton, MA 02135 Phone: 617-782-9000
Gagnon & Associates Inc. 2800 White St. Val Caron, ON P3N 1B2 Phone: 800-363-3384 Phone: 705-897-1942
Jackson Controls 1708 E. 10th Street Indianapolis, IN 46201 Phone: 317-231-2200 M & M Controls 9E West Aylesbury Road Timonium, MD 21093 Phone: 410-252-1221 MICONTROLS, Inc. 6516 5th Place South Seattle, WA 98124 Phone: 800-877-8026 With branches in WA, OR Minvalco, Inc. 3340 Gorham Avenue Minneapolis, MN 55426-4267 Phone: 952-920-0131 RSD/Total Control 26021 Atlantic Ocean Dr. Lake Forest, CA 92630 Phone: 949-380-7878 With branches in CA, NV, OR, AK, AZ, ID, UT, WA Saint Louis Boiler Supply, Co. 617 Hanley Industrial Court St. Louis, MO 63144 Phone: 314-962-9242 South Side Control Supply, Co. 488 N. Milwaukee Avenue Chicago, IL 60610-3923 Phone: 312-226-4900 With branches in IL, IN Stromquist and Company 4620 Atlanta Rd. Smyrna, GA 30080 Phone: 404-794-3440 With branch in FL Temperature Control Systems 10315 Brockwood Road Dallas, TX 75238 Phone: 214-343-1444 With branches in OK, TX Tower Equipment Co., Inc. 1320 West Broad Street Stratford, CT 06615 Phone: 800-346-4647 Twinco Supply Corporation 55 Craven Street Huntington Station, NY 11746-2143 Phone: 800-794-3188 With branches in NY
Phone: 800-670-5977 G & O Thermal Supply 5435 N. Northwest Highway Chicago, IL 60630 Phone: 773-763-1300 With branches in IL,WI
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CANADA Airex C - 5 Sandhill Crt. Brampton, ON, L6T 5J5 Phone: 905-790-8667
Le Groupe Master 1675 de Montarville Boucherville, QC J4B 7W4 Phone: 514-527-2301 With branches across Eastern Canada O’Dell Associates Inc. #3 - 1038 Cooke Blvd. Burlington, ON L7T 4A8 Phone: 905-681-3901 Prokontrol 1989 Michelin Laval, QC, H7L 5B7 Phone: 450-973-7765 With branches in Ville Vanier and Ontario Refrigerative Supply 3958 Myrtle Street, Burnaby, BC, V5C 4G2 Phone: 604-435-7151 With branches in British Columbia, Alberta, Saskatchewan,Manitoba Regal Controls 1156 Kingsway Vancouver, BC, V5V 3C8 Phone: 604-879-6357 With branch in Langley Regulvar Laval 1985 Boul Industriel Laval Q.C H7S-1P6 Phone: 450-629-0435 With branches in Sherbrooke, St. Hubert, Lachine, Quebec City Regulvar Ottawa Inc. 170 Laurier Ax West Suite 714 Ottawa, Ontario, K1P-5V6 Phone: 613-565-2129 With branch in Hull Sinclair Supply 10914 - 120 Street Edmonton, AB, T5H 3P7 Phone: 780-452-3110 With branches in British Columbia, Alberta, Saskatchewan SCI 3311 Boul Industriel Laval, QC, H7L 4S3 Phone: 450-668-8866 Wiles & Legault #5 - 505 Industriel Avenue Ottawa, ON, K1G 0Z1 Phone: 613-747-1867 Yorkland Controls 2689 Steeles Avenue, W. Downsview, ON, M3J 2Z8 Phone: 416-661-3306 With branch in Mississauga
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T o g e t h e r t o t h e To p
Belimo Americas Belimo Worldwide
(USA) Locations / 1-800-543-9038
43 Old Ridgebury Road Danbury, CT 06810 Toll Free: (800) 543-9038 (203) 791-9915 Fax: (800) 228-8283 (800-ACTUATE) (203) 791-9919
1675 East Prater Way Suite 101 Sparks, NV 89434 Toll Free: (800) 987-9042 (775) 857-4243 Fax: (800) 987-8875 (775) 857-4255
South Customer Service: 888-829-3166 Fax: 800-228-8283
Midwest Service Center (877) 833-1647
Belimo Americas serves customers throughout the United States, Canada, and Latin America. It is part of Belimo Holding, a publicly held company in Switzerland with business units in the Americas, Europe, and Asia Pacific.
Mid-West Customer Service: 877-833-4647 Fax: 800-228-8283 Latin America Customer Service: 203-791-8396 Fax: 203-791-9139 Canada Locations
14/16 – 5716 Coopers Ave. Mississauga, Ontario L4Z 2E8 Toll Free: (866) 805-7089 (905) 712-3118 Fax: (905) 712-3124
www.belimo.com
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Quebec & Eastern Canada Service Center (866) 928-1440 (450) 928-1440 Fax: (450) 928-0050
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PRESSURE
PSI
WET/WET DIFFERENTIAL PRESSURE TRANSMITTER MODEL M230
DESCRIPTION Th e Model M230 Wet/Wet Differential Pressure Transmitter is a highly accurate differential pressure transmitter that incorporates a capacitive technology to produce a linear electronic signal proportional to the differential pressure. It will measure differential pressure in unidirectional applications as much as 100 psig and bidirectional applications as much as 50 psig. The stainless steel wetted parts and elastomer seals make this unit ideal for both liquids and gases. The NEMA 4 (IP65) case keeps the internal electronics protected from the environment. FEATURES • • • • •
0.25% accuracy NEMA 4 (IP65) protection Stainless steel wetted parts Elastomer seals High proof pressure
• Current or voltage outputs • Mounting bracket included
SPECIFICATIONS Supply voltage Current
Voltage Max overpressure Max line pressure
Min: 9 VDC + (0.02 X R); R = circuit resistance Max: 30 VDC + (0.004 X R); R = circuit resistance 9-30 VDC (0-5 VDC output) 13-30 VDC (0-10 VDC output) See table below 250 psig (1723.8 kPa)
Nonrepeatability Thermal effects Zero/Span shift Output Current Max load Voltage Input impedance Temp Compensated Operating Storage Wetted parts NEMA/IP ratings Approvals Connections Weight
Accuracy Non-linearity Hysteresis
KELE www.kele.com •
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0.05% FS 2.0%FS/ F (1.8%FS/ C) 4-20 mA 4-20 mA 1000Ω 0-5 VDC and 0-10 VDC ≥5000Ω °
°
30 to 150 F (-1 to 65 C) 0 to 175 F (-18 to 79 C) -65 to 250 F (-54 to 121 C) 17-4 PH stainless, 300 Series SS, viton, silicon rings NEMA 4 (IP65) CE 1/4-18 FNPT 14.4 oz (0.41 kg) °
°
°
°
°
°
°
°
°
°
°
°
±0.25% FS ±0.20% FS 0.10% FS
USA 901-937-4900 International 901-382-6084 •
pdf 29 of 32
PRESSURE
PSI
WET/WET DIFFERENTIAL PRESSURE TRANSMITTER MODEL M230 DIMENSIONS
WIRING
in (cm) Span Zero
1.94 2.15 (4.93) (5.46)
3.01 (7.65)
2.00 (5.08) 1.50 (3.81) 0.875 dia Conduit 0.22 dia Opening
Conduit Opening
Power Supply
1/4-18 NPT Low Pressure Port
1.00 (2.54)
4-20 mA Signal Current
1.00 (2.54)
3.05 (7.75) EXC OUT COM
Bleed Screws
1/4-18 NPT High Pressure Port
2.44 (6.20)
Voltage Signal
Power Supply Voltage
ORDERING INFORMATION MODEL DESCRIPTION M230 Wet/Wet Differential Pressure Transmitter PRESSURE RANGE psig (kPa) 001PD 0-1.0 (6.90) 002PD 0-2.0 (13.79) 005PD 0-5.0 (34.48) 010PD 0-10.0 (68.95) 025PD 0-25.0 (172.38) 050PD 0-50.0 (344.75) 100PD 0-100.0 (689.50) ±0.5 (±3.45) 0R5PB 001PB ±1.0 (±6.90) 2R5PB ±2.5 (±17.24) ±5.0 (±34.48) 005PB 010PB ±10.0 (±68.95) ±25.0 (±172.38) 025PB 050PB ±50.0 (±344.75) OUTPUT C 4-20 mA (stocked at Kele) V5 0-5 VDC V10 0 to 10 VDC BVA Bypass valve assembly 3VLV Three-valve manifold assembly M230
KELE www.kele.com •
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010PD
C
Example: M230-10PD-C Wet/Wet differential pressure transmitter ranging from 0-10 psig with a 4-20 mA output
USA 901-937-4900 International 901-382-6084 •
pdf 30 of 32
INSTALLATION GUIDE
CURRENT MONITORING
H723HC
723HC Solid-Core Current Transducer, 0-10VDC Installer’s Specifcations Amperage Range Accuracy Output Insulation Class Frequency Temperature Range Humidity Range Saety
0-50/100/200 Amps (slide switch select able) ±2% F.S. rom 10% to 100% o selected range 0-10VDC sel powered 300VAC RMS 50-60 Hz -15° to 60°C (-5° to 140°F) 10-90% RH non-condensing IEC 61010-1:2001 CAT III
For CE compliance, conduc tor shall be insulated according to IEC 61010-1:2001, installation Category III or equivalent. The unit design provides for basic insulation only.
quick install
1. Disconnect and lock out power.
2. Install the mounting bracket to the back o the electrical enclosure, no closer than ” (12mm) to an uninsulated conductor.
4. Set the desired amperage range on the H723HC (50, 100, or 200 Amps).
3. Slide the conductor to be monitored through the sensing hole o the current switch. Terminate the conductor. See Notes (page 2) or currents under 5 Amp or above 200 Amp.
5. Wire the output conne ctions between the H723HC and the controller (0-10VDC).
6. Reconnect power.
7. Scale the controller sotware to match the H723HC’s output.
DimEnsions Removable/Adjustable Mounting Bracket
Wiring ExamplE 0.9" (23 mm) 0.7" Dia (19 mm) 3.0" (75 mm)
CONTACTOR DDC CONTROLLER
AI
2.8" (68 mm) 1.1" (27 mm
Fan or Pump 0.2”x 0.15” slot (2x)
Motor
Z205458-0A
PAGE 1
3.8" (95 mm) 4.2" (106 mm)
©2008 Veris Industries USA 800.354.8556 or 503.598.4564 /
[email protected]
09083
Alta66 Lab s, Enercept, Enspector, Hawkeye, Trustat, Veris, and the Veris ‘V’ l ogo are trademar ks or registered trad emarks o Veris Industries, L. L.C. in the USA and/or other countries. S-61 of pdf 31 of
32
INSTALLATION GUIDE
H723HC
opEration
Wiring
The H723HC is a current transducer that senses current (amperage) in any o three feld-selectable ranges: 0-50, 0-100, or 0-200 amperes. These ranges represent the maximum current that can be applied to the monitored conductor. The H723HC transorms the monitored current into a 0-10 VDC output suitable or connection to building controllers or other appropriate data acquisition equipment. The H723HC requires no 12-30VDC external power to generate its output.
DDC CONTROLLER
AI COMM – + 0-10VDC Input
Self-Powered Output
AMPERAGE RANGE 40 20 10
notEs For load currents greater than sensor maximum rating: Use a 5 Amp (H681x series) Current Transormer (CT) as shown.
+ – OUTPUT 0-10VDC Usemin.75º Cinsulatedconductor ig20
300 A
calibration/scaling
Controller: CT max ÷ H723HC max 300 ÷ 50 = 6x
300A
10VDC -> 300A
> 200A (H723HC max.)
Set the amperage range selector switch to a level appropriate or your load. The H723LC is available with three choices, 0-10, 0-20, or 0-40 Amps.
10 wraps
200 100 50
5A 300A:5A
50A
H681x-5A CT 200 100
DANGER: 5A CTs can present hazardous voltages. Install CTs in accordance with manufacturer's instructions. Terminate the CT secondary before applying current.
CAUTION
50
Amperage Range Selector Switch Scale the output as shown below. 10V
RISK OF EQUIPMENT DAMAGE Derate the product’s maximum current for the number of turns through the sensing window using the following formula.
•
SENSOR OUTPUT
Rated Max. Amps ÷ Number of Turns = Max. monitored Amps e.g. : 30A ÷ 4 Turns = 7.5 Amps max. in monitored conductor Failure to follow these instructions can result in overheating and permanent equipment damage.
For load currents less than sensor minimum rating: Wrap the monitored conductor through the center hole and around the sensor body to produce multiple turns through the "window." This increases the current measured by the transducer.
0A
50, 100, or 200 A
SENSED AMPS
0.5A
• Controller must be
programmed to account for the extra turns. e.g., if four turns pass through the sensor (as shown) the normal controller reading must be divided by 4.
Controller: 0.625A/mA + 4mA Amps ÷ Turns (5A ÷ 10) = 0.5A H723HC: 5A max. (10T)
< 5A (H723HC min.) 0.5A 2A
PAGE 2
troublEshooting
10x
Problem No Reading at Controller
50A
Z205458-0A
0V
Solution • Check polarity of sensor output connections • Check for output voltage at sensor • Check for a mperage in monitored conductor • Assure that sensor core mating surfaces are clean a nd that the core clamp is completely closed
©2008 Veris Industries USA 800.354.8556 or 503.598.4564 /
[email protected]
09083
Alta66 Lab s, Enercept, Enspector, Hawkeye, Trustat, Veris, and the Veris ‘V’ l ogo are trademar ks or registered trad emarks o Veris Industries, L. L.C. in the USA and/or other countries. S-62 of pdf 32 of
32
This file could be your own custom Bill of Materials report. The format can be Excel, Word, etc.
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Any type of Schedule: Valve, Point, Damper, Room, etc can be attached and included as part of your submittal. They can be in any format: Word, Excel, CAD, Visio, etc and they will be converted to PDF and included as part of the main submittal.
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Any Custom Files can be attached and included as part of your submittal. They can be in any format: Word, Excel, CAD, Visio, etc and they will be converted to PDF and included as part of the main submittal.
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