bmk_ltm_1100-4_1_uw_von_063353_bis_063448_0000000_en

Tech ni cal Info rm ati on LTM 1100- 4.1

fr om 063 353 to 063 448

Outline of the components with identication (BMK) TECHNICAL DATA: • max. lift ing capacity at 2,5 m radius: 100 t • max. height a. hook w. bipart. swin g-away jib: 84 m • max. radius w. biparted swin g-away jib: 58 m • length of telescopi c boom: 11,5 - 52 m • Counterweight variants: 0,8 t to max. 22 t

COMPONENTS: • Active rear-axle rear-axle steering :  Ax les 3 and 4 st eered h yd rau raulili cal ly • Carrier Carrier engin e: Liebherr D 846 TI A5 • Automated po wer shi ft g ear: ZF 12 12 AS 2302 2302 • Crane engine: Liebherr D924 TI-E A4 • Data Data bus tech nolog y wit h 2 CAN and 3 LS busses

 Ausgabe: 09.10.06 / Version: 01

Tech ni cal Info rm ati on LTM 1100- 4.1

fr om 063 353 to 063 448

Vehic le: ............................................. ...................................................................................... ......................................... 5

Dies el engi ne D 846 TI A5: .............................................. .................................................... ...... 21

View from front, lighting and mirrors ........................................... 5 View from rear, lighting ............................................ ............................................................... ................... 6 Support control unit, side marker lights, right ............................. 7 Support control unit, side marker lights, left ............................... ............................... 8

Components left ................................................... ....................................................................... .................... 21 Components right ................................................. ..................................................................... .................... 22 Fuel pressure sensor, preheat............................................ .................................................. ...... 23 Flame starting device ......................................................... ............................................................... ...... 24 RPM sensor and auxiliary RPM sensor .................................... 25 Charge air temperature, NBF ........................................... .................................................. ....... 26 Charge air and air lter .............................................. ............................................................ .............. 27 Coolant temperature and and level sensor...................................... sensor...................................... 28 Oil pressure sensor ............................................................. .................................................................. ..... 29 Exhaust return ...................................................... .......................................................................... .................... 30  Atmospheric pressure sensor............................................. ................................................... ...... 31

Cab:............................................ Cab: .......................................................................................... ................................................ .. 9 Interior illumination, doors .............................................. .......................................................... ............ 9 Ventilation and heat exchangers ........................................... .............................................. ... 10 Operating elements ...................................................................11 ...................................................................11 Center console – master switch, power supply ........................ 12 Center console - I/O modules, control units and diagnostic connector ............................................................ ................................................................................... ....................... 13 Center console - instrumentation module, intarder ECU .......... 14 Center console - relays.................................... relays............................................................. ......................... 15 Center console - fuses..................................... fuses.............................................................. ......................... 16 Pressu rized air sy stem : ............... .................... .......... ........... ........... .......... ........... ............ .......... .... 17 Pressure sensors and valves in brake system ......................... 17 Compressor and dryer ............................................. .............................................................. ................. 18  Auxiliary load valve block ....................................................... ......................................................... .. 19 4-channel ABS control units ........................................... ..................................................... .......... 20 Circuit diagrams UW

Electric

Hydraulic

984583708

984207208

Diesel fuel sy stem ...... ........... .......... ........... ............ ........... .......... ........... ........... .......... ........... ........... ....... 32 Fuel tank ........................................ ................................................................................... ........................................... 32  Auto  Au to mat matic ic sh if t t ran ransm sm is si on ZF 12 AS 2302 wit h In tar der der:: 33 Clutch and transmission actuators ........................................... 33 Intarder .................................................................. ..................................................................................... ................... 34 Hydrau li c pum ps: ...... ........... .......... ........... ........... .......... ........... ........... .......... ........... ............ ........... ....... .. 35 Pumps, fan drive and cooling system ...................................... ...................................... 35

UW- 02 Issue: 01.10.06 / Version: 01

LTM 1100-4.1 fro m 063 353 to 063 448

UW-02 • BMK - Compon ent overvi ew

-4-

Pow er tr ain : ............................................................................. 36

 Ax le s us pensi on: .................................................................... 54

Overview................................................................................... 36 Transfer gearbox VG 2600 - contact switch and Tacho sensor 37 Transfer gearbox - road/off-road switchover ............................ 38 Contact switch on axle 1 and 2................................................. 39 Contact switch on axle 3 and 4................................................. 39 Wheel speed - sensors ............................................................. 40 Eddy current brake Telma Focal F 2200* ................................. 41

Report axle suspension ............................................................ 54 Filling and draining valves, left ................................................. 55 Filling and draining valves, right ............................................... 56

Steer in g: .................................................................................. 42 Steering pumps and steering from superstructure ................... 42 Steering gear ............................................................................ 43 Fault monitoring, pressure / emergency supply........................ 44  Ac ti ve r ear ax le s teer in g: ....................................................... 45  Angle sensor............................................................................. 45 I/O and resistor modules in support control units ..................... 46 Hydraulic pumps rear axle steering axles 3, 4.......................... 47 Bosch CAN valves, axles 3 and 4 ............................................ 48 Valve block, axle 3 and 4 .......................................................... 49 Support:................................................................................... 50 Support valves left .................................................................... 50 Support valves right .................................................................. 51 Inclination sensor...................................................................... 52 Supporting force display pressure sensor ................................ 53

Speci al equi pmen t:................................................................. 57 Battery charger ......................................................................... 57 External power supply 230V ..................................................... 58 Navigation device* / Navigation device* with back up camera* 59  Auxiliary heater ......................................................................... 60 Ind ex ........................................................................................ 61

Vehicle: View from front, lighting and mirrors

E28

E27

Rotating beacon, FR, 70W

Rotating beacon, FL, 70W

E26

E25

Corner marker lights, FR, 5W

Corner marker lights, FL, 5W

 A150_M1

 A151_M1

Drive for mirror  vertical adjustment

Drive for mirror  vertical adjustment

 A150_M2

 A151_M2

Drive for mirror  horizontal adjustment

Drive for mirror  horizontal adjustment

 A150_E

 A151_E

Mirror heater left, 40W

Mirror heater right, 40W

E200

Wide-angle mirror heater 

E4

E3

Parking light FL, 5W

Parking light FR, 5W

E40

E1

E5

E6

E2

E50

Indicators R, 21W

Low beam FR, 70W

High beam FR, 70W

High beam FL, 70W

Low beam FL, 70W

Indicators L, 21W

LTM 1100-4.1 fro m 063 353 to 063 448

UW-02 BMK

Compon ent overvi ew

LTM 1100-4.1 fro m 063 353 to 063 448

UW-02 • BMK - Compon ent overvi ew

-6-

Vehicle: View from rear, lighting

E11

E12

Rotating beacon, RL, 70W

Rotating beacon, RR, 70W

E95

E75

Tracking light RL, 5W

Tracking light RL, 5W

E128_E8

E129_E8

Reversing light RL, 21W

Reversing light RR, 21W

E128_E7

E129_E7

Rear fog light RL, 21W

Rear fog light RR, 21W

E128_E1

E128_E2

E128_E3

E128_E4

E128_E5/E6

E129_E5/E6

E129_E4

E129_E3 E129_E2

E129_E1

Marker light RL, 10W

Indicators RL, 21W

Brake light RL, 21W

License plate light RL, 10W

Taillight RL, 2x5W

Taillight RR,2x5W

License plate light RR, 10W

Brake light RR, 21W

Marker light RR, 10W

Indicators RR, 21W

Vehicle: Support control unit, side marker lights, right

E102

E64

E63

E62

E61

E100

E60

E41

Sliding beams illumination R, 70W

Side marker light R, 3W

Side marker light R, 3W

Side marker light R, 3W

Side marker light R, 3W

Sliding beams illumination R, 70W

Side marker light R, 3W

Indicator - side R, 21W

 A9

Support control unit, R

LTM 1100-4.1 fro m 063 353 to 063 448

UW-02 BMK

Compon ent overvi ew

LTM 1100-4.1 fro m 063 353 to 063 448

UW-02 • BMK - Compon ent overvi ew

-8-

Vehicle: Support control u nit, side marker lights, left

E51

Indicator - side L, 21W

E80

Side marker light L, 3W

E101

Sliding beams illumination L, 70W

E81

Side marker light L, 3W

E82

Side marker light L, 3W

E83

Side marker light L, 3W

E84

Side marker light L, 3W

E103

Sliding beams illumination L, 70W

 A10 Support control unit L

Cab: Interior illumination, doors H5

H4

Loudspeaker, R

Loudspeaker, L

E22

Courtesy light, R

E20

E21

Courtesy light, L

Courtesy light, center 

S14

Power window for left window

S15

Power window for right window

S16

Power window for right window in right door 

S12

S13

Left door contact switch

Right door contact switch

M11 Motor power window, L

M12

Motor power window, R

LTM 1100-4.1 fro m 063 353 to 063 448

UW-02 BMK

Compon ent overvi ew

LTM 1100-4.1 fro m 063 353 to 063 448 Cab: Ventil ation and heat exchangers

UW-02 • BMK - Compon ent overvi ew

 A145 Drive ventilators / heat exchangers

- 10 -

M21  Air actuator, footwell / window

Y107 Valve auxiliary heater engine running 0 = open engine stationary 1 = closed

Y109

Valve, cab warmer 

Y108 Valve, cab cooler 

M9

Motor windscreen wiper 

M10

Windscreen washer pump

S159*

Thermo switch, air conditioning system

M20

Control drive recirculated air/fresh air 

Cab: Operating elements

S5  A5

P11

Display unit

Tacho

Steering column switch R, Tempomat and Temposet

P15*

S19

Timer, auxiliary heater 

Mirror  adjustment

P14 Operating hours meter – diesel engine

X65

Electrical socket 12V

P10

Tachograph

S4

B30

Steering column  Accelerator pedal switch, L sensor  indicators, (Engine gas pedal) windscreen wiper, 2 x 4-20mA horn low beam and high beam

* = Optional

LTM 1100-4.1 fro m 063 353 to 063 448

 A1

Keypad unit

S17

Ignition switch

E204

Cigarette lighter  24V

UW-02 BMK

X64

S18

Socket 24V

Change over switch chassis / superstructure

Compon ent overvi ew

LTM 1100-4.1 fro m 063 353 to 063 448 Cab: Center console – master switch, power suppl y  AF0

UW-02 • BMK - Compon ent overvi ew F82

F81

F80

F79

Fuse (not assigned)

Fuse 100A (not assigned)

Fuse 80A 30L1, 30L2, 30L3, 30L10,

Fuse 50A, D30L1 D30L2 Dolly

Fuse element

- 12 -

G1

Battery

G2 Battery

S1 Battery master switch

U1

Transformer 24V/12V 3A radio

U1 Transformer 24V / 12V 24A on radio, 12V trailer socket

Cab: Center console - I/O modules, control units and diagnostic conn ector  X90

Plug for programming I/O modules

X91 Diagnostics plug motor 

X92 Diagnostic connector  transmission

X93

Diagnostic connector intarder 

LTM 1100-4.1 fro m 063 353 to 063 448

 A15

I / O module 5 CPU 0, LSB 1 address 6

 A12

I / O module 2 CPU 0, LSB 1 address 3

 A11

I / O module 1 CPU 0, LSB 1 address 2

UW-02 BMK

 A60

Wheel RPM ECU (ABS and ASR)

 A51 Engine control unit LH ECU 5

Compon ent overvi ew

LTM 1100-4.1 fro m 063 353 to 063 448 Cab: Center console - instrumentation module, intarder ECU

 A62 Intarder ECU EST 42

R25

Resistor 0.47 Ohm, preresistance for electric steering motor from superstructure

/45.1 /79.4 /115.2

-A100 1 .

  W   1   5   2   2   1  ,   0

2

3   W   0   5   0  ,   5   2

4

5   W   0   5   0  ,   5   2

7   W   5   5   0   2   K  ,   2   0

6

8

  8   0   3   2   9   7   2   0   6   A

/45.1 /79.4 /115.2

 A100 Instrumentation module

UW-02 • BMK - Compon ent overvi ew

- 14 -

Cab: Center consol e - relays K49

Time relay Interior  illumination

K54

Relay 130/20A, Fuel preheating ne lter 

K53

Relay for "Flame glow plug on" in engine preheating

K50

Relay, engine start (Starter)

K51*

Relay for air ap in intake air for engine

K52*

Relay for auxiliary headlight

 A70

Travel speed impulse distributor 

K76*

Relay, auxiliary heater 

K77*

Relay, auxiliary heater 

K78*

Relay, auxiliary heater 

K79*

Relay, auxiliary heater 

 A71

Diode module

K41* Dolly operation display unit interval relay

K61*

Dolly operation "On" relay

K55

Relay for "solenoid valve fuel release" from engine preheating

K56 Relay, engine preheating "On" (ame glow plug)

* = Optional

LTM 1100-4.1 fro m 063 353 to 063 448

UW-02 BMK

Compon ent overvi ew

LTM 1100-4.1 fro m 063 353 to 063 448

UW-02 • BMK - Compon ent overvi ew

Cab: Center console - fuses

Fuse color table:

A Note:

Defective fuses illuminate if a consumer such as a solenoid valve is connected. Bu t  fuses can also be defective if they do not illuminate, e,g, if a switch contact is connected downstream and therefore no current is owing.

 AF1

F1-F6

 AF2

F7-F12

 AF3

F3-F18

- 16 -

 AF4

F19-F24

 AF5

 AF6

 AF7

 AF8

 AF9

2 3 5 7,5 10 15 20 30

COLOURS GY VT LB BN RD BU YE GN

GREY VIOLET LIGHT BROWN BROWN RED BLUE YELLOW GREEN

FARBEN GRAU VIOLETT BEIGE BRAUN ROT BLAU GELB GRÛN

F25-F30 F31-F36 F37-F42 F43-F48 F49-F54

S22

Toggle switch, shutoff intarder (e.g. with icy roads)

S23

Toggle switch, neutral position transfer gearbox

Pressurized air system: Pressure sensors and valves in brake system

B5

B6

Pressure sensor reservoir 1, supply service brake brake circuit 1

Pressure sensor reservoir 2, supply service brake brake circuit 2

B7

Pressure sensor reservoir 3, supply parking brake

S114 Pressure switch 5.6 A Parking brake with P 0.5 bar = 1 = brake light ON (closer)

Y49

Superstructure parking brake, 1 = open, 0 = closed

Y102a

Two way valve switch to superstructure operation Pressure sensors B5 to B9

Y102b

Two way valve switch to chassis operation

LTM 1100-4.1 fro m 063 353 to 063 448

2,0   4,0  6,0  8,0 10,0

UW-02 BMK

BAR BAR BAR BAR BAR

= 51 OHM = 86 OHM = 122 OHM = 152 OHM = 180 OHM

Compon ent overvi ew

LTM 1100-4.1 fro m 063 353 to 063 448 Pressurized air system: Compressor and dryer 

UW-02 • BMK - Compon ent overvi ew Compressor pressurized air system

E231 Heater air dryer  24V 100W

- 18 -

Pressurized air system:  Au xi li ary lo ad v alv e bl oc k -Y20

-Y24

-Y25

-Y52

-Y64

-Y66

-Y65

-Y51

2

2

2

2

2

2

2

2

ABGASRÛCKFÛHRUNG -Y702 1 LUFTKLAPPE KUNDENWUNSCH 1

LAENGSDIFFERENTIALSPERRE VERTEILERGETRIEBE

2

3 STEUERUNG VERTEILERGETRIEBE 1

ZUSCHALTUNG 1.ACHSE IN 2.ACHSE

Ö 0,4

MOTORBREMSE

ZUSCHALTUNG 3.ACHSE

ABSTÛTZKASTEN RECHTS / LINKS

QUERDIFFERENTIALSPERRE 1+2ACHSE

Y51*

Shut off ap in intake air of diesel engine

Y65

Transfer gearbox installation shaft

ANSCHLUSS 2 3

-Y64

-Y66

-Y65

STRASSE

1

0

0

GELØNDE

0

0

1

NEUTRAL

0

1

0

1 BESTROMT

0 STROMLOS

QUERDIFFERENTIALSPERRE 3+4ACHSE

Y66

Y64

Control transfer gearbox (see transfer gearbox)

LTM 1100-4.1 fro m 063 353 to 063 448

Y52

Engine brake and support control unit ventilation

Y25

Trans. differential lock, axles 3 and 4

Y24

• Trans. dif. lock axle 2 • additional trans. differential lock axle 1 for 8 x 8 drive

UW-02 BMK

Y20

• Long. differential lock transfer gearbox, • Addition of axle 3 • Addition axle 1 in axle 2 for 8 x 8 drive

Compon ent overvi ew

LTM 1100-4.1 fro m 063 353 to 063 448

UW-02 • BMK - Compon ent overvi ew

Pressurized air system: 4-channel ABS control units

- 20 -

Y41 to Y44  ABS control units

P

VENTILBEZEICHNUNG

E

A

ABV REGELUNG AUS

0

0

DRUCKABBAU

1

1

DRUCK HALTEN

1

0

1

E

A

3

 Air outlet opening

2

to brake cylinder

Y40

Control valve ASR, brakes the turning wheel on axle 3 and 4

Y43

 ABS control unit for wheel axle 3 and 4, left

Y44

 ABS control unit for wheel axle 3 and 4, right

Y41

 ABS control unit for wheel axle 1 and 2, left

Y42

 ABS control unit for wheel axle 1 and 2, right

Diesel engi ne D 846 TI A5: Components left

Fuel ne lter  Fuel suction lter 

Compressor 

Fuel manual supply pump

Oil dipstick

P30

Spool - injection pump (EDC control) Fan for engine compartment cooling, driven via Visko coupling Gear pump for steering circuit 2

LTM 1100-4.1 fro m 063 353 to 063 448

Gear pump for steering circuit 1

UW-02 BMK

Compon ent overvi ew

LTM 1100-4.1 fro m 063 353 to 063 448

UW-02 UW -02 • BMK - Compon ent overvi ew

Diesel engi ne D 846 TI A5: Components right Exhaust back cooling to lower NOx values

M1

Starter motor 

G7

Turbocharger 

Oil lter 

 Alternator 

- 22 -

Diesel engi ne D 846 TI A5: Fuel pressure sens or, preheat preheat

-xxx Fuel Pressure sensor (signal is not checked)

P30_x

Plug connection, from engine ECU to EDC control

2

3

1 EINSCHALTSTROM : I