BMK_1250
Short Description
manual book...
Description
Training Documentation LTM 1250/1 • Outline of components with identification (BMK) TECHNICAL DATA: • max. lifting capacity at 3m radius: • max. hight u. hook w. bipart. swing-aw. jib: • max. radius w. biparted swing-away jib: • length of telescopic boom: • Counterweight variants:
250 t 108 m 92 m 15,5 - 72 m max. 97,5 t
(10t, 22,5t 35t, 47,5t,60t, 72,5t, 85t, 97,5t)
Components: • Carrier engine: • Liebherr: D 9408 TI-E, A5, P= 440 kW / 598 h.p. at 1900 min-1 LH-ECU 4 (EUROIII)
• Automatic transmission: Allison CLBT755DB with offset gear DR 1610 • Crane engine on superstructure: • Liebherr: D 924 TI-E 180 kW / 245 h.p. LH-ECU 1
• LSB data bus technology (LSB master switches)
01 / 2003 Kundendienst-Schulung LWE (VMS-Pi)
D:\1250_1\Deckblatt_1250_1-BMK.p7.0
Training Documentation LTM 1250/1 Outline of components with identification (BMK)
BMK components CARRIER Kundendienst-Schulung LWE (VMS-Pi)
UW-13 E:\1250_1\Trennblätter_1250_1.p7.0
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0
CONTENTS: BMK Carrier: ....................................................................................................... 9 Front view, lighting and mirrors ..................................................................... 9 Rear view, lighting ....................................................................................... 10 Outrigger control panel, side marking lights left ........................................... 11 Outrigger control panel, side marking lights right ........................................ 12 Driver’s cab: ............................................................................................. Doors and windows .................................................................................... Windscreen wiper, heater ........................................................................... Control elements ........................................................................................ Batteries .................................................................................................... Centre console - components and modules ................................................ Centre console - fuses ............................................................................... Centre console - relays .............................................................................. Centre console - equipment module ...........................................................
13 13 14 15 16 17 18 19 20
Pneumatic system: .................................................................................. Pressure sensors driver’s cab .................................................................... Bulkhead plate ........................................................................................... Air drier, compressor .................................................................................. Pneumatic valves 1 .................................................................................... Pneumatic valves 2 ....................................................................................
21 21 22 23 24 25
Diesel engine D 9408 TI - E 440 KW: ...................................................... Starter, generator, needle-type displacement sensor, .................................. compressor - air-conditioning system ......................................................... Speed sensors ...........................................................................................
26 26 26 27
LTM 1250/1 - Carrier
Flame glow plug, sensors .......................................................................... Sensors ..................................................................................................... Air and coolant sensors ............................................................................. Cooler drive ................................................................................................ Fuel reservoir sensor .................................................................................. EDC actuator, sensor .................................................................................
28 29 30 31 32 33
Allison transmission: ............................................................................... Allison CLBT755 DB .................................................................................. Hydraulic pumps: ....................................................................................... Steering circuit I, steering circuit II,............................................................. Suspension, outrigger system ....................................................................
34 34 35 35 36
Power train: ............................................................................................. Transfer case VG 2100 / 300 -Steyr Puch (ZF) ........................................... Transfer case VG 2001 /300 ....................................................................... Longitudin. and transv. differential locks ...................................................... Transv. differential locks ............................................................................. Eddy current brake TELMA ........................................................................
37 37 38 39 40 42
Steering: ................................................................................................... Steering gear, lack control .......................................................................... Steering support ......................................................................................... Rear-axle steering ...................................................................................... Rear-axle lock ............................................................................................
43 43 44 45 46
Suspension: ............................................................................................. Level sensors ............................................................................................. Suspension left .......................................................................................... Suspension right ........................................................................................ Axle 3, lifting / lowering ..............................................................................
47 47 49 50 51
• BMK - outline of components
- UW 1 -
LTM 1250/1 - Carrier
• BMK - outline of components
Outrigger and supporting ram valves: ................................................... Front left .................................................................................................... Rear left ..................................................................................................... Front right .................................................................................................. Rear right ...................................................................................................
- UW 2 -
52 52 53 54 55
Rotary slip-ring unit, inclination sensor: ................................................ 56 Optional equipment: ............................................................................... Supporting ram supporting pressure sensors .............................................. Air-conditioning system .............................................................................. Additional heater ........................................................................................ External supply ..........................................................................................
57 57 58 59 62
Index_OW ................................................................................................ 63
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
E:\LTM1250-1\BMK-Bauteile UW_1250_1.p7.0
BMK - Table (-A8 to -E39) -A -A8 -A9 -A10 -A11 -A12 -A13 -A14 -A17 -A23 -A24 -A26 -A29 -A31 -A33 -A50 -A51 -A57 -A62 -A72 -A73 -A74 -A75 -A90 -A91 -B -B2 -B5 -B6 -B7 -B8 -B9 -B10 -B10 -B11 -B12 -B13
Sub-assemblies, partial sub-assemblies Display unit ................................................................................ 15 Keyboard unit ............................................................................. 15 E / A module 1, ZE 1, LSB 2, address 2 .................................... 18 E / A module 2, ZE 1, LSB 2, address 3 .................................... 18 E / A module 3, ZE 1, LSB 2, address 4 .................................... 12 E / A module 4, ZE 1, LSB 2, address 5 .................................... 11 E / A module 5, ZE 1, LSB 2, address 6 .................................... 18 LH engine ECU 4 ....................................................................... 18 Transmission, Allison ECU ........................................................ 18 Transm. actuator, temper., pneumatic and speed sensors ......... 34 Interval relay front wiper .............................................................. 19 Relay box Telma ......................................................................... 42 Flame starting device, ON < 20° C ............................................. 16 Timing relay for interior lighting ................................................... 19 Control unit, SG 1577 for static heater ....................................... 59 Heater Thermo 90 S ................................................................... 59 Fuel preheating 150W ................................................................ 26 Distribution box, external supply 230V ....................................... 62 DGS module 015 / engine ECU / transmission TPS- Signal ....... 19 Outrigger control panel, R ........................................................... 12 Outrigger control panel, L ........................................................... 11 EDC actuator, EDC connector .................................................... 33 Equipment module ..................................................................... 20 Diode module ............................................................................. 19 Converters, electric / non electric Pneumatic connection, crane hydraulics ON .............................. 33 Pressure sensor, supply service brake, brake circuit 1 .............. 21 Pressure sensor, supply service brake, brake circuit 2 .............. 21 Pressure sensor, supply parking brake ...................................... 22 Pressure sensor, service brake, brake circuit 1 ......................... 21 Pressure sensor, service brake, brake circuit 2, (stop light) ...... 22 Gas pedal, sensor ...................................................................... 15 Sensor gas pedal position, steering wheel adjustment ............... 21 Pressure sensor 4, supporting force sensor 4-20mA rear left .... 57 Pressure sensor 3, supporting force sensor 4-20mA front left ... 57 Pressure sensor 1, supporting force, 4-20mA rear right ............. 57
LTM 1250/1 - Carrier
-B14 -B19 -B35 -B36 -B37 -B38 -B46 -E -E1 -E2 -E3 -E4 -E5 -E6 -E9 -E10 -E13 -E14 -E15 -E16 -E17 -E18 -E19 -E20 -E21 -E24 -E25 -E29 -E30 -E31 -E32 -E33 -E36 -E37 -E38 -E39
Pressure sensor 2, supporting force sensor 4-20mA, front right 57 Inclination sensor, driving direction: ............................................ 56 Inductive speed sensor (engine speed) ...................................... 27 Inductive speed sensor (OT-sensor) ........................................... 27 Sensor charge pressure ............................................................. 28 Negative pressure sensor, air filter, 0 to -0,8bar / 4,5V -0,5 V .... 30 Needle-type displacemenet sensor ............................................. 25 Lighting devices Blinker, R/R ................................................................................ 10 Blinker, R/L ................................................................................ 10 Stop light, R/L ............................................................................ 10 Stop light, R/R ........................................................................... 10 Parking light, FR/L ...................................................................... 9 Tail light R/L ............................................................................... 10 Parking light, FR/R ..................................................................... 9 Tail light, R/R ............................................................................. 10 Backing lamp, R/L ..................................................................... 10 Blinker, L .................................................................................... 9 High-beam, FR/L ......................................................................... 9 Low-beam, FR/L .......................................................................... 9 Low-beam,FR/R .......................................................................... 9 High-beam, FR/R ........................................................................ 9 Blinker, R .................................................................................... 9 Parking light, L ........................................................................... 11 Parking light, L ........................................................................... 12 Fog tail lamp, R/L ....................................................................... 10 Backing lamp, R/R ..................................................................... 10 Contour light, HR ........................................................................ 10 Contour light, R/L ....................................................................... 10 Contour light, FR/L ...................................................................... 9 Contour light,FR/R ....................................................................... 9 Fog tail lamp, R/R ...................................................................... 10 Interior light, L ............................................................................ 13 Interior light, centre .................................................................... 13 Interior light, R ........................................................................... 13 Cigarette lighter, 24V .................................................................. 15
• BMK - outline of components
- UW 3 -
LTM 1250/1 - Carrier
• BMK - outline of components
- UW 4 -
BMK - Table (-E40 to -P14) -E40 -E41 -E43 -E44 -E51 -E52 -E57 -E58 -E76 -E77 -E78 -E81 -E82 -E83 -E109 -E110 -F -F 1 -F 7 -F13 -F19 -F25 -F31 -F37 -F43 -F49 -F55 -F79 -F80 -F87 -G -G1 -G2 -G3 -G4 -G6
Mirror heating, 40W ..................................................................... 9 Mirror heating, 40W ..................................................................... 9 Side marking light, L .................................................................. 11 Side marking light, L .................................................................. 12 Blinker, side, L ............................................................................ 9 Blinker,side, R ............................................................................ 9 Side marking light, L .................................................................. 11 Side marking light, L .................................................................. 12 Side marking light, L .................................................................. 11 Side marking light, L .................................................................. 12 Side marking light, L .................................................................. 11 Side marking light, L .................................................................. 11 Side marking light, L .................................................................. 12 Side marking light, L .................................................................. 12 Side marking light, L .................................................................. 11 Side marking light, L .................................................................. 12 Fuses -F6 / Fuses .............................................................................. 18 -F12 / Fuses ............................................................................... 18 -F18 / Fuses ............................................................................... 18 -F24 / Fuses ............................................................................... 18 -F30 / Fuses ............................................................................... 18 -F36 / Fuses ............................................................................... 18 -F42 / Fuses ............................................................................... 18 -F48 / Fuses ............................................................................... 18 -F54 / Fuses ............................................................................... 18 -F60 / Fuses ............................................................................... 18 Fuse, battery box, 50A ............................................................... 16 Fuse, battery box, 80A ............................................................... 16 Overvoltage protection ................................................................ 16 Generators Battery ........................................................................................ 16 Battery ........................................................................................ 16 Generator ................................................................................... 26 Pulser for tachygraph transfer case ............................................ 38 24VDC, battery charger .............................................................. 16
Kundendienst-Schulung LWE (VMS) 18/02/03• Pi
-H -H101 -H102 -H105 -K -K50 -K51 -K53 -K56 -K57 -K58 -K59 -K64 -L -L5 -M -M1 -M2 -M4 -M10 -M11 -M12 -M17 -M19 -M20 -M21 -M23 -M24 -M25 -M26 -N -N1 -P -P11 -P12 -P14
Optic and acoustic signalization devices Horn ........................................................................................... 43 Horn ........................................................................................... 43 Warning signal during backing ................................................... 10 Relays, contactors Relay air-flap .............................................................................. 19 Relay operates K50 at option air-flap .......................................... 19 Timing relay pick-up delayed for 12V consumers ....................... 19 Dolly mode display device, driver’s cab ...................................... 19 Dolly mode ................................................................................. 19 Equalization axles 1-4 / 3-6 ........................................................ 19 Inversion axle equalization normal mode / dolly mode ................ 19 Relay, fuel preheating 130A / 20A .............................................. 19 Inductivities Eddy current brake Telma .......................................................... 42 Electric motors Starter 9KW ............................................................................... 26 Motor windscreen wiper ............................................................... 14 Drive ventilator, heat exchanger .................................................. 14 Windscreen washer pump .......................................................... 14 Motor window lifter left ................................................................ 13 Motor window lifter left ................................................................ 13 Fuel pump .................................................................................. 32 Actuator, circulating / fresh air ................................................... 14 Actuator air for foot space / windscreen ..................................... 14 Actuator water circulation ........................................................... 14 Drive mirror adjustment vert. ....................................................... 9 Drive mirror adjustment horiz. ..................................................... 9 Drive mirror adjustment vert. ....................................................... 9 Drive mirror adjustment horiz. ..................................................... 9 Slip-ring transmitters Slip-ring unit ............................................................................... 56 Measuring instruments, test devices Tachygraph ................................................................................. 15 Control panel for dismantable outrigger case ............................. 61 Working hour counter ................................................................. 15
E:\LTM1250-1\BMK-Bauteile UW_1250_1.p7.0
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
E:\LTM1250-1\BMK-Bauteile UW_1250_1.p7.0
BMK - Table (-R6 to -X280) -R -R6 -R9 -R10 -R11 -R14 -R18 -R28 -S -S17 -S19 -S65 -S66 -S69 -S82 -S103 -S105 -S106 -S110 -S114 -S116 -S118 -S119 -S121 -S122* -S123* -S131 -S134 -S135 -S142 -S144 -S146 -S148 -S151 -S161 -S163 -S164 -S167
Resistances Fuel level sensor, fuel reservoir 0% - 100% / 2,0V - /,8V ........... 32 Flame glowing plug, left .............................................................. 28 Flame glowing plug, right ............................................................ 28 Sensor, charge temperature ....................................................... 28 Resistance ................................................................................. 29 Resistance ................................................................................. 29 Temperature sensor gear oil ....................................................... 34 Switches, push-buttons, limit switches Ignition switch ............................................................................ 15 Mirror adjustment ....................................................................... 15 Window lifter, for left window ....................................................... 13 Window lifter, for right window ..................................................... 13 Window lifter, for right window ..................................................... 13 Displacement switch centre console .......................................... 18 Steering column switch, L, windscreen wiper, horn, low beam ... 15 Steering column switch, R, cruise controller ............................... 15 Battery main switch .................................................................... 16 Contact switch, off-road speed ON ............................................. 38 Pressure switch 5,6 A, parking brake. ....................................... 22 Pressure witch 0,5E, service brake ............................................ 21 Flow indicator steering pump, steering circuit 1 .......................... 43 Flow indicator emergency steering pump .................................... 43 Inductive sensor crane hydraulics OFF, pneumatic connection .. 33 Contact switch, activation axle 3 ................................................ 41 Contact switch, transverse differential axle 3 ............................. 41 Acknowledgement, rear-axle release ”released“ (Y21 = 1) .......... 46 Door contact switch, left ............................................................ 13 Door contact switch, right ........................................................... 13 Proximity switch, acknowledgement suspension,axle 1 L ........... 47 Proximity switch, acknowledgement suspension, axle 1 R ......... 47 Proximity switch, acknowledgement suspension, axle 6 L .......... 47 Proximity switch, acknowledgement suspension, axle 6 R ......... 47 Acknowledgement, rear-axle release ”locked“ (Y21 = 0) ............. 46 Contact switch, transv. differ. lock, axle 1 (ON = 1) ................... 39 Contact switch, transv. differ. lock, axle 5 (ON =1) .................... 40 Contact switch, transv. differ. lock, axle 6 m (ON =1) ................ 40 Axle equalization, axles 1-4 left .................................................. 49
LTM 1250/1 - Carrier
-S168 -S172* -S173* -S177 -S180 -S202* -S204* -S232 -S236 -S313 -S386 -S871* -U -U50 -U51* -X -X35 -X49 -X57 -X81 -X102 -X135* -X136* -X137* -X137A -X138* -X165 -X166 -X170 -X205* -X215 -X217 -X246 -X270 -X277 -X278 -X280
• BMK - outline of components
Axle equalization, axles 1-4 right ................................................ 50 Axle equalization, axles 3-6 left .................................................. 49 Axle equalization, axles 3-6 right, axles 3-4 right. ....................... 50 Contact switch, longit. differ. transfer case, acknowledgement .. 38 Contact switch, longit. differ. lock, axle 5 (ON = 1) .................... 39 Battery charger, inversion UW - OW ........................................... 15 Dolly mode ................................................................................. 15 Diagnostic .................................................................................. 18 Free-wheel, transfer case ........................................................... 19 Coolant level sensor ................................................................... 30 Manom. switch, >120 bar = acknowledgement, axles 3+4 top ... 51 Pressure switch, air-conditioning system .................................... 58 Modulators / converters Voltage converter, 24V / 12V 3A, radio ...................................... 17 Voltage converter, 24V / 12V 24A for radio, socket 12V ............ 18 Terminals, connectors, sockets Socket trailer, 24V ..................................................................... 10 Connector interval relay windscreen wiper .................................. 19 Connector, drive ventilator heat exchanger ................................. 14 Socket, 24V ............................................................................... 15 Connector, negative pressure sensor air filter ............................. 30 Connector, dismantable outrigger case ...................................... 60 Connector, dismantable outrigger case ...................................... 60 Connector, dismantable outrigger case ...................................... 60 Connector, dismantable outrigger case ...................................... 60 Connector, dismantable outrigger case ...................................... 60 Motor window lifter, left ............................................................... 13 Motor window lifter, right ............................................................. 13 Connector fuel preheating ........................................................... 26 Socket, 12V ............................................................................... 15 Actuator circulating / fresh air .................................................... 14 Actuator, engine / driver’s cab, anticlockwise rotation ................ 14 Socket, supply 230V .................................................................. 62 Fuel initial filter, coolant filter, fuel fine filter ............................... 26 Inductive speed sensor ............................................................ 127 Inductive speed sensor 2, (OT - sensor) .................................... 27 Sensor charge pressure ............................................................. 28
- UW 5 -
LTM 1250/1 - Carrier
• BMK - outline of components
- UW 6 -
BMK - Table (-X281 to -Y109) -X281 -X283 -X284 -X287 -X293 -X295 -X339 -X342* -X653.1 -X653.2 -X875 -X1037 -X1038 -X1039 -X1040 -Y -Y3 -Y4 -Y5 -Y6 -Y7 -Y9A -Y9B -Y10 -Y11 -Y12 -Y13 -Y14 -Y15 -Y16 -Y17 -Y18 -Y19 -Y21 -Y26 -Y27 -Y28
Sensor, oil pressure ................................................................... 33 Sensor, coolant temperature, oil filter ......................................... 29 Plug-in connection to EDC actuator (injection pump) ................. 28 Connector, temperature sensor gear oil ...................................... 34 Connector, coolant level sensor ................................................. 30 Sensor, oil temperature .............................................................. 29 Needle-type displacement sensor, cylinder head 1 ..................... 26 Bushing for control panel, dismantable outrigger case ............... 61 Connector, E/A module 5 / transmission Allison ECU ............... 17 Connector, emergency mode Allison .......................................... 17 Connector, clutch air-conditioning system .................................. 58 Connector in outrigger case ....................................................... 54 Connector in outrigger case ....................................................... 55 Connector in outrigger case ....................................................... 52 Connector in outrigger case ....................................................... 53 Electric-operated mechanical devices Auxiliary drive, supporting pump ON ........................................... 25 Air-drier, heater, compressor pneumatic system ......................... 23 Longit. diff. transfer case, (activation axle 3, optional) ............... 24 Longit. differ. axle 5, transv. diff. axles 5+6 ................................ 24 Transv. differential axle 1 (+3) .................................................... 24 Suspension (1 = locked) ............................................................ 48 Suspension (1 = activated) ........................................................ 48 Filling, front left .......................................................................... 49 Evacuating, front left .................................................................. 49 Filling, front right ........................................................................ 50 Evacuating, front right ................................................................ 50 Axles 3+4 lowering, (evacuating ring area) .................................. 51 Axles 3+4 lowering, (evacuating ring area) .................................. 51 Filling, rear left ........................................................................... 49 Evacuating, rear left ................................................................... 49 Filling, rear right ......................................................................... 50 Evacuating, rear right ................................................................. 50 Rear-axle release, 1 = released .................................................. 24 Outrigger, rear right .................................................................... 53 Outrigger, front right ................................................................... 52 Outrigger, rear left ...................................................................... 55
Kundendienst-Schulung LWE (VMS) 18/02/03• Pi
-Y29 -Y30 -Y31 -Y32 -Y33 -Y34 -Y35 -Y48 -Y50 -Y62 -Y63 -Y64 -Y65* -Y66* -Y68A -Y68B -Y69A -Y69B -Y70 -Y72 -Y74 -Y75 -Y78A -Y78B -Y81 -Y82 -Y83 -Y84 -Y85* -Y88 -Y89 -Y90 -Y91 -Y92 -Y107 -Y108 -Y109
Outrigger, front left ..................................................................... 54 Supporting ram, front left ........................................................... 52 Supporting ram, rear left ............................................................ 53 Supporting ram, front right .......................................................... 54 Supporting ram, rear right ........................................................... 55 Fuel dosing pump, additional heater 40 Ohm at 20° ................... 59 Engine brake ............................................................................. 25 Solenoid valve, fuel release, flame starting device ..................... 28 Valve, additional heater, engine running, 0 = open ..................... 59 Free-wheel .................................................................................. 24 Off-road speed ........................................................................... 24 Off-road speed ........................................................................... 24 Inversion, brake pressure reduct., bladder-type accum.,1=with . 24 Inversion, brake pressure reduct., bladder-type accum. 1=with . 24 Dolly mode, equalization axles 3-6 (1 = without equalization) ..... 48 Dolly mode, equalization axles 3-6 (1 = with equalization) ......... 48 Axle equalization OFF, axles 1-4 (1 = OFF) ................................ 48 Axle equalization ON, axles 1-4 (1 = ON) ................................... 48 Circulation suspension ............................................................... 51 Steering inversion, axles 5+6 ..................................................... 46 Release, steering axle 3 ............................................................. 45 Release, steering axle 3 ............................................................. 45 Wheel lock left, rear-axle steering .............................................. 46 Wheel lock right, rear-axle steering ............................................ 46 Steering support, axle 5 right ...................................................... 44 Steering support, axle 6 right ...................................................... 44 Steering support, axle 6 left ........................................................ 44 Steering support, axle 5 left ........................................................ 44 Air-conditioner, clutch compressor ............................................. 58 Axles 3+4, lifting, (filling ring area) ............................................. 51 Axles 3+4, lifting, (evacuating piston area) ................................. 51 Axles 3+4, lifting (filling ring area) .............................................. 51 Axles 3+4, lifting (evacuating piston area) .................................. 51 Auxiliary output drive, supporting pump OFF .............................. 25 Circulation, valve 1 ..................................................................... 54 Circulation, valve 2 ..................................................................... 54 Circulation, valve 3 ..................................................................... 54
E:\LTM1250-1\BMK-Bauteile UW_1250_1.p7.0
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
E:\LTM1250-1\BMK-Bauteile UW_1250_1.p7.0
BMK - Table (-Y136 to -Y872) -Y136 -Y163 -Y164 -Y208 -Y328 -Y329a -Y329b -Y872*
Brake pressure reduction, automatic ......................................... 24 Retarder actuator ....................................................................... 24 Retarder actuator ....................................................................... 24 Longitudinal differential, axle 3, optional ..................................... 24 Crculation, releasing / locking, dismantable outrigger case. ...... 61 Dismantable outrigger case, locking .......................................... 60 Dismantable outrigger case, releasing ....................................... 60 Clutch compressor, air-conditioner ............................................. 58
LTM 1250/1 - Carrier
• BMK - outline of components
- UW 7 -
LTM 1250/1 - Carrier
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
• BMK - outline of components
- UW 8 -
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Kundendienst-Schulung LWE (VMS) 18/02/03• PI
E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0
Carrier: Front view, lighting and mirrors -E32
Contour light, FR/R
-E31
contour light, FR/L
-M25
-M23
-M26
-M24
-E41
-E40
drive mirror adadjustment vert.
drive mirror adjustment vert.
drive mirror adjustment horiz
drive mirror adadjustment horiz
mirror heating 40W
-E52*
blinker, side, R
-E19
blinker, R
mirror heating 40W
-E9
parking light, FR/R
LTM 1250/1 - Carrier
-E17
low beam, FR/R
-E18
high beam, FR/R
• BMK - outline of components
-E15
high beam, FR/L
-E16
low beam, FR/L
-E5
parking light, FR/L
-E14
blinker, L
-E51*
blinker, side, L
- UW 9 -
LTM 1250/1 - Carrier
• BMK - outline of components
- UW 10 -
Carrier: Rear view, lighting
-H105
-E3
warning signal during backing
stop light, R/L
-E4
stop light, R/R
-X35
socket trailer 24V
-E30
contour light, R/L
-E2
blinker, R/L
-E6
tail light, R/L
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
-E24
fog tail light, R/L
-E13
backing lamp, R/L
-E25
backing light, R/R
-E33
fog tail light, R/R
-E10
tail light, R/R
-E1
blinker, R/R
-E29
contour light, R/R
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Kundendienst-Schulung LWE (VMS) 18/02/03• PI
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Carrier: Outrigger control panel, side marking lights left
-E20
side marking light, L
-E43
side marking light, L
-E57
side marking light, L
-E76
side marking light, L
-E78
side marking light, L
-A13
E / A module 4 ZE 1, LSB 2 address 5
LTM 1250/1 - Carrier
• BMK - outline of components
-E81
side marking light, L
-E109
side marking light, L
-A74
outrigger control panel, L
- UW 11 -
LTM 1250/1 - Carrier
• BMK - outline of components
- UW 12 -
Carrier: Outrigger control panel, side marking lights right
-E110
side marking light, L
-E83
side marking light, L
-E82
side marking light, L
-E77
-E58
side marking light, L
side marking light, L
-E44
side marking light, L
-E21
parking light, L
-A12
E / A module 3 ZE 1, LSB 2 address 4
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
-A73
outrigger control panel, R
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Kundendienst-Schulung LWE (VMS) 18/02/03• PI
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Driver’s cab: Doors and windows
-S65
window lifter for left window
-S66
window lifter for right window
-M11 -X165
motor window lifter left
LTM 1250/1 - Carrier
-E 36
interior light, L
-E 37
interior light, centre
-S134
door contact switch left
• BMK - outline of components
-E 38
interior light, R
-S135
door contact switch right
-S69
window lifter for right window
-M12 -X166
motor window lifter right
- UW 13 -
LTM 1250/1 - Carrier
• BMK - outline of components
- UW 14 -
Driver’s cab: Windscreen wiper, heater
-M2
motor windscreen wiper
-M20
actuator air for foot space / windscreen
-M10
windscreen wash pump
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
-M19 -X215
actuator circulating / fresh air
-M4 -X57
drive ventilator heat exchanger
-M21 -X217
actuator water circulation engine / driver’s cab anticlockwise rotation
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Kundendienst-Schulung LWE (VMS) 18/02/03• PI
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Driver’s cab: Control elements
-P11
tachygraph
-A8
-S105
display unit
steering column switch, R cruise controller
-X205*
socket 12V
-S103
steering column switch, L windscreen wiper, horn, low and highbeam
-B10
gas pedal, sensor
-S202*
-S204*
-S19
-S17
battery charger inversion UW OW
dolly mode
-A9
keyboard unit
-X81
socket 24V
* = optional
LTM 1250/1 - Carrier
-P14
working hour counter
• BMK - outline of components
-E39
cigarette lighter 24V
mirror adjustment
ignition switch
- UW 15 -
LTM 1250/1 - Carrier
• BMK - outline of components
- UW 16 -
Driver’s cab: Batteries
-G2
battery
-G1
battery
-G6
24VDC battery charger
-S106
battery main switch
-F79
fuse battery box 50A
-F87
overvoltage protection
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
-F80
fuse battery box 80A
-A31
flame starting device ON < 10° C
E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0
Driver’s cab: Centre console - components and modules -A23
transmission Allison ECU
-A17
LH engine ECU 4
-A38
voltage converter 24V / 12V, 24A für Allison Getriebe
-X292
diagnostic motor ECU connector
-X209
programm connector
-X225
diagnostic DGS module connector
-A14
E / A module 5 ZE 1, LSB 2 address 6
-X653.2
-X653.1
Emergency mode connentor, Allison connector E / A module 5 Allison transmission ECU
-A11
E / A module 2 ZE 1, LSB 2 address 3
-U51*
-A10
E / A module 1 ZE 1, LSB 2 address 2
* = optional
LTM 1250/1 - Carrier
• BMK - outline of components
voltage converter 24V / 12V 24A for radio, socket 12V
-U50
voltage converter 24V / 12V 3A radio
- UW 17 -
LTM 1250/1 - Carrier
• BMK - outline of components
- UW 18 -
Driver’s cab: Centre console - fuses
axle pressure axles 1 and 2 right
-F61 to F66 -F55 to F60 -F49 to F54
axle pressure axles 4 and 5 right (at axle equalization axles 3 to 5)
-F43 to F48 -F37 to F42 -S236
free-wheel transfer case
(-F31 to F36) -F25 to F30
-S232
diagnostics
-F19 to F24
axle pressure axles 4 and 5 left (at axle equalization axles 3 to 5)
-F13 to F18 -S82
displacement controller centre console R = reverse N = neutral D = forward
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
-F7 to F12 -F1 to F6
axle pressure axles 1 and 2 left
E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0
Driver’s cab: Centre console - relays -X49 -A26
interval relay windscreen wiper
-K59
-K58
-K57 -K56 -K50*...relay air flap -K51*...relay operates K50 at option air flap -K53 ...timing relay - pick-up delayed for 12V consumers -K56*...dolly mode / display unit driver’s cab -K57*...dolly mode -K58 ...equalization axles 1-4 / 3-6 -K59*...inversion axle equalization / dolly mode -K64 ...relay fuel preheating 130A / 20A -A26... interval relay front wiper -A33 ...timing relay interior lighting -A72 ...DGS module 015 / engine ECU / transmission TPS- signal -A91 ...diode module
-K53
-A33
-A91
-A72 -K64
* = optional
LTM 1250/1 - Carrier
• BMK - outline of components
- UW 19 -
LTM 1250/1 - Carrier
• BMK - outline of components
- UW 20 -
Driver’s cab: Centre console - equipment module
resistance 500 Ohm 3W power source LSB
transmission dual mode
resistance transmission E/A module 5
resistance 500 Ohm 3W speed setter
-A90
equipment module
voltage divider resistances, limitation to 12V ECU Allison transmission / displacement controller emergency mode
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0
Pneumatic system: Pressure sensors driver’s cab
-B 5
-B 8
-B 6
-S116
pressure sensor supply service brake brake circuit 1
pressure sensor service brake brake circuit 1
-B10
sensor gas pedal position
pressure sensor supply service brake brake circuit 2
steering wheel adjustment
LTM 1250/1 - Carrier
• BMK - outline of components
manom. switch 0,5E service brake at P > 0,5 bar = 1 = stop light ON (contacter)
- UW 21 -
LTM 1250/1 - Carrier
• BMK - outline of components
Pneumatic system: Bulkhead plate
- UW 22 -
-B9
pressure sensor service brake brake circuit 2 (stop light)
-S114
manom. switch 5,6 A parking brake at P < 5,6 bar = 1 = service brake applied. (break contact)
-B7
pressure sensor supply parking brake
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0
Pneumatic system: Air drier, compressor
compressor pneumatic system
AIR DRIER HEATER
-Y4
air drier heater
LTM 1250/1 - Carrier
• BMK - outline of components
- UW 23 -
LTM 1250/1 - Carrier
• BMK - outline of components
Pneumatic system: Pneumatic valves 1
-Y63
-Y5*
off-road speed
-Y62
free-wheel
-Y64
road speed
- UW 24 -
longit. differ. transf. case (activation axle 3 )
-Y7
transv. differ. axle 1 (+3)
-Y6
-Y21
rear-axle release 1 = released
longit. diff. axle 5, transv differ. axles 5+6
-Y66*
inversion brake power reduction bladder-type accumulator 1 = with
-Y65*
inversion brake power reduction bladder-type accumulator 1 = with
-Y136*
brake power reduction automatic
-Y208*
longitudinal differentiel. axle 3
-Y164* retarder actuator
-Y163* retarder actuator
* = optional
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0
Pneumatic system: Pneumatic valves 2
-Y3
auxiliary output outrigger pump ON
-Y35
engine brake
-Y92
auxiliary output outrigger pump OFF
LTM 1250/1 - Carrier
• BMK - outline of components
- UW 25 -
LTM 1250/1 - Carrier
• BMK - outline of components
- UW 26 -
Diesel engine D 9408 TI - E 440 KW: Starter, generator, needle-type displacement sensor, compressor - air-conditioning system
driving direction
needle-type displacement sensor
driving direction
coolant filter
fuel initial filter
cylinder head 1
-G3
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
fuel fine filter
-X270
generator
* = optional
fuel preheating 150W
-M1
starter 9 KW
-B46 -X339
-X170 -A57
-Y872*
clutch compressor air-conditioning system (optional)
E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0
Diesel engine D 9408 TI - E 440 KW: Speed sensors
driving direction
-B36 -X278
-B35 -X277
inductive speed sensor 2 (OT - sensor)
LTM 1250/1 - Carrier
inductive speed sensor 1 (engine speed)
• BMK - outline of components
- UW 27 -
LTM 1250/1 - Carrier
• BMK - outline of components
- UW 28 -
Diesel engine D 9408 Ti-E A5: Flame glow plug, sensors
-R9
flame glow plug, left
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
-R10
flame glow plug, right
-Y48
solenoid valve fuel release flame glow plug
-B37 -X280
sensor charge pressure
-R11
sensor charge temperature
-X284
plug-in connector to EDC actuator (injection pump)
E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0
Diesel engine D 9408 Ti-E A5: Sensors driving direction
-R14 -X283
sensor coolant temperature
oil filter
-R18 -X295
sensor oil temperature
LTM 1250/1 - Carrier
• BMK - outline of components
- UW 29 -
LTM 1250/1 - Carrier
• BMK - outline of components
- UW 30 -
Diesel engine D 9408 Ti-E A5: Air and coolant sensors
-X102 -B38
negative pressure sensor, air filter 0 to -0,8bar / 0,5V - 4,5V
-X293 -S313
coolant level sensor
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0
Diesel engine D 9408 Ti-E A5: Cooler drive charge cooler coolant cooler
driving direction
hydraulic motor ventilator drive
variable displacement pump ventilator drive pump L A10V045
heat exchanger automatic transmission
LTM 1250/1 - Carrier
• BMK - outline of components
oil cooler transfer case
- UW 31 -
LTM 1250/1 - Carrier
• BMK - outline of components
- UW 32 -
Diesel engine D 9408 Ti-E A5: Fuel reservoir sensor
flow direction
-M17
fuel pump
fuel check valve
Fuel level signal fuel level sensor
-R6
fuel level sensor fuel reservoir 0% - 100% / 2,0V - /,8V
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0
Diesel engine D 9408 Ti-E A5: EDC actuator, sensor
-B2 -X281
sensor oil pressure
-A75
EDC actuator pneumatic connection crane hydraulics OFF
-S121
inductive sensor crane hydraulics OFF EDC connector pneumatic connection crane hydraulics ON
LTM 1250/1 - Carrier
• BMK - outline of components
- UW 33 -
LTM 1250/1 - Carrier
• BMK - outline of components
- UW 34 -
Allison transmission: Allison CLBT755 DB with offset gear (dropbox) DR 1610 -X287 -R28
temperature sensor gear oil
driving direction
speed sensor driving direction
back valve, oil cooler
offset gear
-A24
transmission actuator with integrated trasnmission control, temperature sensor, pneumatic sensor and speed sensor (transmission input)
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0
Hydraulic pumps: Steering circuit I, steering circuit II, emergency steering pump, ventilator-drive
emergency hydraulic steering pump
variable displacement pump ventilator drive L A10V045 gear pump SMLP-S 351 hydraulic pump - steering circuit 1
gear pump SMLP-S 351S hydraulic pump - steering circuit 2
LTM 1250/1 - Carrier
• BMK - outline of components
- UW 35 -
LTM 1250/1 - Carrier
• BMK - outline of components
- UW 36 -
Hydraulic pumps: Suspension, outrigger system
outrigger control pump LPF 045
driving direction gear pump suspension
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0
Power train: Transfer case VG 2100 / 300 -Steyr Puch (ZF) engine
drop-box
transfer case driving direction
output front axle
back valve, 0,2 bar
emergency steering pump
drive
back valve, 0,2 bar
LTM 1250/1 - Carrier
drive 12 x 6 (standard):
axles 1, 5 and 6 driven
drive 12 x 8 (option)
axles 1, 3, 5 and 6 driven axle 3 activatable for off-road speed
• BMK - outline of components
output rear axle
- UW 37 -
LTM 1250/1 - Carrier
• BMK - outline of components
- UW 38 -
Power train: Transfer case VG 2001 /300
-S110
contact switch off-road speed ON
-S177
contact switch longit. diff. transfer case acknowledgement
-G4 * = optional
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
pulser for tachygraph transfer case
E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0
Power train: Longitudin. and transv. differential locks
-S180
contact switch longitudin. differ. lock axle 5 ON = 1
LTM 1250/1 - Carrier
• BMK - outline of components
-S161
contact switch transv. differ. lock axle 1 ON = 1
- UW 39 -
LTM 1250/1 - Carrier
• BMK - outline of components
- UW 40 -
Power train: Transv. differential locks
-S163
contact switch transv. different. lock axle 5 ON =1
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
-S164
contact switch transv. different. lock axle 6 ON =1
E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0
Power train: Activatable drive axle 3
-S123*
-S122*
contact switch transv. differential. axle 3
contact switch activation axle 3
* = optional
LTM 1250/1 - Carrier
• BMK - outline of components
- UW 41 -
LTM 1250/1 - Carrier
• BMK - outline of components
- UW 42 -
Power train: Eddy current brake TELMA
EDDY CURRENT BRAKE
SWITCH POSITION
ENGINE BRAKE
-L5
eddy curent brake TELMA
-A29
Relay box TELMA
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0
Steering: Steering gear, lack control
-H101 horn
-H102 horn
ZF semi-integral steering gear
-S118 -S119
flow indicator steering pump steering circuit 1
flow indicator emergency steering pump
LTM 1250/1 - Carrier
• BMK - outline of components
- UW 43 -
LTM 1250/1 - Carrier
• BMK - outline of components
- UW 44 -
Steering: Steering support
-Y82
steering support, axle 6, right
-Y84
steering support, axle 5, left
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
-Y83
steering support, axle 6, left
-Y81
steering support, axle 5, right
E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0
Steering: Rear-axle steering
-Y75
release steering axle 3
LTM 1250/1 - Carrier
• BMK - outline of components
-Y74
release steering axle 3
- UW 45 -
LTM 1250/1 - Carrier
• BMK - outline of components
- UW 46 -
Steering: Rear-axle lock
-Y78B -S151
acknowledgement rear-axle release „locked“ (Y21 = 0)
wheel lock right rear-axle steering (speed limited)
-Y78A
wheel lock left rear-axle steering (speed limited)
-Y72 -S131
steering inversion, axles 5+6 (speed limited)
acknowledgement rear axle release „released“ (Y21 = 1)
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0
Suspension: Level sensors
proximity switch
-S142
proximity switch acknowledgement suspension axle 1 left
-S146
proximity switch acknowledgement suspension axle 6 left
adjustment at axles 1 and 6 to Pos. 5 (adjustments are independent from the tyre size)
-S148
proximity switch acknowledgement suspension axle 6 right
LTM 1250/1 - Carrier
-S144
proximity switch acknowledgement suspension axle 1 right
• BMK - outline of components
- UW 47 -
LTM 1250/1 - Carrier
• BMK - outline of components
- UW 48 -
Suspension: -S165
-S166
-Y9B
-Y9A
contact switch suspension (activated)
contact switch suspension (locked)
suspension (1 = locked)
suspension (1 = activated)
-Y69A
axle equalization OFF axles 1-4 (1 = OFF)
-Y69B
axle equalization ON axles 1-4 (1 = ON)
-Y68B*
dolly mode axle equalization axles 3-6 (1 = with equalization)
-Y68A*
dolly mode axle equalization axles 3-6 (1 = without equalization)
* = Kundenwunsch
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0
Suspension: Suspension left
-Y10
filling front left
-Y11
evacuating front left
LTM 1250/1 - Carrier
-S167
axle equalization axles 1-4 left
• BMK - outline of components
-S172*
axle equalization axles 3-6 left
-Y16
filling rear left
-Y17
lowering rear left
- UW 49 -
LTM 1250/1 - Carrier
• BMK - outline of components
- UW 50 -
Suspension: Suspension right
-Y18
filling rear right
-Y19
evacuating rear right
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
-S173*
axle equalization, axles 3-6 right (only with dolly) axles 3-4 right
-S168
axle equalization, axles 1-4 right
-Y12
filling front right
-Y13
evacuating front right
E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0
Suspension: Axle 3 +4, lifting / lowering
-Y70
circulation suspension
-S386
manom. switch, >120 bar = acknowledgement axles 3+4 top
-Y89
-Y14
axles 3+4 lifting (piston axles 3+4 lowering area evacuating) (ring area evacuating)
LTM 1250/1 - Carrier
-Y88
axles 3+4 lifting (ring area filling)
• BMK - outline of components
-Y91
axles 3+4 lifting (piston area evacuating)
-Y90
axles 3+4 lifting (ring area filling)
-Y15
axles 3+4 lowering (ring area evacuating)
- UW 51 -
LTM 1250/1 - Carrier
• BMK - outline of components
- UW 52 -
Outrigger and supporting ram valves: Front left
-X1039
-Y30
supporting ram front left
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
-Y27
outrigger front right
E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0
Outrigger and supporting ram valves: Rear left
-X1040
-Y31
supporting ram rear left
-Y26
outrigger rear right
LTM 1250/1 - Carrier
• BMK - outline of components
- UW 53 -
LTM 1250/1 - Carrier
• BMK - outline of components
- UW 54 -
Outrigger and supporting ram valves: Front right -Y108
circulation valve 2
-Y32
supporting ram front right
-Y29
outrigger front left
-X1037
-Y109
circulation valve 3
-Y107
circulation valve 1
VALVE IDENTIFICATION FUNCTION
SUPPORTING RAM EXTEND OUTRIGGER EXTEND OUTRIGGER RETRACT SUPPORTING RAM RETRACT CIRCULATION
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0
Outrigger and supporting ram valves: Rear right
-X1038
-Y33
supporting ram rear right
LTM 1250/1 - Carrier
-Y28
outrigger rear left
• BMK - outline of components
- UW 55 -
LTM 1250/1 - Carrier
• BMK - outline of components
- UW 56 -
Rotary slip-ring unit, inclination sensor:
X/Y INCLINATION SENSOR INCLINATION ANGLE
OUTPUT
-B19
OUTPUT
inclination sensor
-N1
slip-ring unit
driving direction
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0
Optional equipment: Supporting ram supporting pressure sensors
-B12*
-B14*
-B11*
-B13*
pressure sensor 3 support. force sensor 4-20mA front left
pressure sensor 4 support. force sensor 4-20mA rear left
pressure sensor 2 supporting force sensor 4-20mA front right
pressure sensor 1 supporting force sensor 4-20mA rear right
pressure sensor
LTM 1250/1 - Carrier
• BMK - outline of components
- UW 57 -
LTM 1250/1 - Carrier
• BMK - outline of components
- UW 58 -
Optional equipment: Air-conditioning system
heat exchanger air-conditioning system
-X875* -S871*
manom. switch air-conditioner
-Y872*
clutch compressor air-coditioner see Diesel engine
-Y85*
air-conditioner clutch compressor
* = optional
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0
Optional equipment: Additional heater
-A50
control unit SG 1577 for static heater
-Y50
valve additional heater engine running 0 = open
-Y34
-A51
heater Thermo 90 S
Diesel dosing pump additional heater 40 Ohm at 20°
LTM 1250/1 - Carrier
• BMK - outline of components
- UW 59 -
LTM 1250/1 - Carrier
• BMK - outline of components
- UW 60 -
Optional equipment: Dismantable outrigger case -X137A* -Y329a*
locking dismantable outrigger case
-X137*
-X135* -X136* -X138*
-Y329b* releasing dismantable outrigger case
* = optional Kundendienst-Schulung LWE (VMS) 18/02/03• PI
E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0
Optional equipment: Dismantable outrigger case
-P12
control panel for dismantable outrigger case
-X342*
bushing for control panel dismantable outrigger case
LTM 1250/1 - Carrier
• BMK - outline of components
-Y328*
circulation releasing / locking at dismantable outrigger case
- UW 61 -
LTM 1250/1 - Carrier
• BMK - outline of components
- UW 62 -
Optional equipment: External supply
-G6
24V DC battery charger
-X246 socket supply 230V
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
Index_UW A A 8 15 A 9 15 A10 17 A11 17 A12 12 A13 11 A14 17 A17 17 A23 17 A24 34 A26 19 A29 42 A33 19 A38 17 A57 26 A72 19 A73 12 A74 11 A75 33 A90 20 A91 19
B B 2 33 B 5 21 B 6 21 B 7 22 B 8 21 B 9 22 B10 15, 21 B11* 57 B12* 57 B13* 57 B14* 57 B19 56
B35 B36 B37 B38 B46
27 27 28 30 26
E E 1 10 E 2 10 E 3 10 E 4 10 E5 9 E 6 10 E9 9 E10 10 E13 10 E14 9 E15 9 E16 9 E17 9 E18 9 E19 9 E20 11 E21 12 E24 10 E25 10 E29 10 E30 10 E31 9 E32 9 E33 10 E36 13 E37 13 E38 13 E39 15 E40 9 E41 9 E43 11 E44 12
LTM 1250/1 - Carrier
E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0
E51* 9 E52* 9 E57 11 E58 12 E76 11 E77 12 E78 11 E81 11 E82 12 E83 12 E109 11 E110 12
G G3 26 G6 62
H H101 43 H102 43 H105 10
K K50*. 19 K51* 19 K53 19 K56 19 K57 19 K58 19 K59 19 K64 19
L
S
L5 42
S17 15 S19 15 S65 13 S66 13 S69 13 S103 15 S105 15 S110 38 S114 22 S116 21 S118 43 S119 43 S121 33 S122* 41 S123* 41 S131 46 S134 13 S135 13 S142 47 S144 47 S146 47 S148 47 S151 46 S161 39 S163 40 S164 40 S167 49 S168 50 S172* 49 S173* 50 S177 38 S180 39 S202* 15
M M 1 26 M 2 14 M 4 14 M10 14 M11 13 M12 13 M17 32 M19 14 M20 14 M21 14 M23 9 M24 9 M25 9 M26 9
N N1 56
P P11 15 P12 61 P14 15
R R 6 32 R 9 28 R10 28 R11 28 R14 29 R18 29 R28 34
• BMK - outline of components
S204* 15 S232 18 S236 18 S313 30 S386 51 S871* 58
U U50 17 U51* 17
X X35 10 X49 19 X57 14 X81 15 X102 30 X135* 60 X136* 60 X137* 60 X137A* 60 X138* 60 X165 13 X166 13 X170 26 X205* 15 X209 17 X215 14 X217 14 X225 17 X246 62 X270 26 X277 27 X278 27 X280 28 X281 33 X283 29 X284 28 X287 34
X292 17 X293 30 X295 29 X339 26 X342* 61 X653.1 17 X653.2 17 X875* 58 X1037 54 X1038 55 X1039 52 X1040 53
Y Y 3 25 Y 4 23 Y 5 24 Y 6 24 Y 7 24 Y 9A 48 Y 9B 48 Y10 49 Y11 49 Y12 50 Y13 50 Y14 51 Y15 51 Y16 49 Y17 49 Y18 50 Y19 50 Y21 24 Y26 53 Y27 52 Y28 55 Y29 54 Y30 52 Y31 53 Y32 54 Y33 55
Y34 59 Y35 25 Y48 28 Y50 59 Y62 24 Y63 24 Y64 24 Y65* 24 Y66* 24 Y68A* 48 Y68B* 48 Y69A 48 Y69B 48 Y70 51 Y72 46 Y74 45 Y75 45 Y78A 46 Y78B 46 Y81 44 Y82 44 Y83 44 Y84 44 Y85* 58 Y88 51 Y89 51 Y90 51 Y91 51 Y92 25 Y107 54 Y108 54 Y109 54 Y136* 24 Y163* 24 Y164* 24 Y208 24 Y328* 61 Y329a* 60 Y329b* 60 Y872* 26, 58
- UW 63 -
LTM 1250/1 - Carrier
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
• BMK - outline of components
- UW 64 -
E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0
Training Documentation LTM 1250/1 Outline of components with identification (BMK)
BMK components SUPERSTRUCTURE
OW-11 Kundendienst-Schulung LWE (VMS-Pi)
E:\1250_1\Trennblätter_1250_1.p7.0
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
E:\LTM1250_1\BMK_OW_1250_1\BMK_OW_1250_1.p7.0
CONTENTS: BMK BMK - Table (-A1 to -H611) ........................................................................... BMK - Table (-H612 to -R52) ........................................................................ BMK - Table (-S1 to -S903) .......................................................................... BMK - Table (-S904 to -Y19a) ....................................................................... BMK - Tabelle (-Y19b bis -ZE3) ....................................................................
3 4 5 6 7
Instruments cabin: ..................................................................................... 9 Liccon monitor, pedal ................................................................................... 9 Master switches ......................................................................................... 10 Roof console ............................................................................................... 11 Crane cabin: ............................................................................................ Heater, additional heater ............................................................................. Additional heater ........................................................................................ Wipers, miscellaneous ............................................................................... Swing frame / relays .................................................................................. Swing frame / relays, fuses ........................................................................ Swing frame, components for EMERGENCY MODE without LICCON ........ Swing frame / diode board, relays ..............................................................
12 12 13 14 15 16 17 18
Control cabinet: ....................................................................................... 19 Control ON, voltage converters ................................................................... 19 Participants on CAN and LSB .................................................................... 20 Electric equipment: ................................................................................. 21 Battery box ................................................................................................ 21 Diesel engine D924 TI-E 180KW: ............................................................. Components ............................................................................................... Sensors... .................................................................................................. Temperature-, pressure sensors ................................................................. Cooling system ..........................................................................................
22 22 23 24 25
Hydraulic equipment: .............................................................................. Outline hydraulic pumps (without HW II) ..................................................... Pump 1 (winch 1), Pump 2 (winch 2), Pump 3 (slewing gear) ..................... Pump 4, pump 5 (luffing, tele) ..................................................................... Pump 6 (secondary consumers) ................................................................. Telescoping, luffing ..................................................................................... Secondary consumers ............................................................................... Hoist gear 1 ............................................................................................... Hoist gear 2 with variation block, left .......................................................... Hoist gear 2 with variation block, right ........................................................ Ballasting ................................................................................................... Centralized lubricating system ................................................................... Fuel level sensor, air-drier, hydraulic oil cooler ............................................ Slewing gear .............................................................................................. Superstructure interlocking, ........................................................................ boom direction ...........................................................................................
26 26 27 28 29 30 31 32 33 34 35 36 37 38 39 39
Superstructure in general: ...................................................................... 40 Lighting superstructure ............................................................................... 40 Telescoping boom: .................................................................................. Cable drums, angle and length sensors ...................................................... Boom head ................................................................................................ Biparted swing-away jib, auxiliary winch ..................................................... Biparted swing-away jib .............................................................................. Luffing jib - pulley head ............................................................................... Luffing jib / position acknowledgement ....................................................... Luffing jib - position acknowledgement „bottom“ .......................................... Luffing jib base section ............................................................................... Luffing jib - retainer ram .............................................................................. Tele interlocking ......................................................................................... Tele interlocking, gripper interlocking ..........................................................
41 41 42 43 44 45 46 47 48 49 50 51
Optional equipment: ............................................................................... Dolly .......................................................................................................... Nato socket, air-conditioner, external supply .............................................. Index_OW ................................................................................................
52 52 53 54
LTM 1250/1 - Superstructure• BMK - outline of components
- OW 1 -
LTM 1250/1 - Superstructure• BMK - outline of components
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
- OW 2 -
E:\LTM1250_1\BMK_OW_1250_1\BMK_OW_1250_1.p7.0
Kundendienst-Schulung LWE (VMS) 18/02/03• Pi
E:\LTM1250-1\BMK-Bauteile OW_1250_1.p7.0
BMK - Table (-A1 to -H611) -A -A1 -A2 -A11 -A14 -A20 -A50 -A64 -A417 -B -B1 -B2 -B4 -B6 -B7 -B11 -B12 -B13 -B13 -B17 -B22* -B25 -B26 -B26 -B27 -B28 -B29 -B30 -B31 -B32 -B34 -B35 -B36 -B37 -B39 -B55 -B56 -B86
Sub-assemblies, partial sub-assemblies Control unit SG 1577 .................................................................... 13 Heater Thermo 90S ...................................................................... 13 Filter heating, fuel preheating ....................................................... 23 Diode and resistance support ....................................................... 19 Flame starting device ................................................................... 20 Diode board ................................................................................. 18 Neutral point ................................................................................. 20 Additional supply for LSB ............................................................. 42 Converters, electric / non electric Anemometer ................................................................................ 43 Pressure sensor 0 - 400 bar, luffing ram - piston area .................. 28 Angle sensor tele base section .................................................... 41 Angle sensor tele boom head ....................................................... 42 Length sensor tele boom .............................................................. 41 Pressure sensor, pump 1, 0 - 400 bar ZE2 ................................... 27 Pressure sensor, pump 2, 0 - 400 bar ZE3, .................................. 27 Pressure sensor, pump 4 u. 5 ...................................................... 30 Pressure sensor, 0 - 400 bar, pumps 4 and 5, ZE1, ..................... 28 Pressure sensor 0-360° ................................................................ 39 Pressure sensor, retainer ram jib .................................................. 50 Loudspeaker right ........................................................................ 14 Pressure switch, brake slewing gear ............................................ 52 Loudspeaker left .......................................................................... 14 Pressure switch, lowering brake luffing ........................................ 52 Pressure switch pump .................................................................. 52 Sensor gas pedal superstructure .................................................. 9 Sensor footbrake slewing gear ..................................................... 9 Speed sensor n / L (0-70V) .......................................................... 23 (without fig.) OT sensor 2 ) ........................................................... 23 Charge pressure, 0-5bar / 0-5V .................................................... 24 Cooling water temperature ............................................................ 24 Charge temperature ...................................................................... 24 Coolant level sensor ..................................................................... 25 Öil temperature ............................................................................ 23 Angle sensor , luffing jib, base section ........................................ 48 Angle sensor, luffing jib pulley head ............................................. 45 Indoor thermostat, ventilator ........................................................ 12
-E -E6 -E7 -E10 -E11 -E12 -E17 -E18 -E60 -E96 -EP0 -EP1 -EP2 -EP3 -F -F1 -F7 -F13 -F19 -F25 -F31 -F37 -F43 -F60 -F61 -F62 -G -G1 -G2 -G3 -H -H21 -H80 -H95 -H105 -H106 -H599 -H611
Lighting devices Contour light 5W .......................................................................... 40 Contour light 5W .......................................................................... 40 Flashing light boom head ............................................................. 43 Warning beacon 70W .................................................................. 40 Warning beacon 70W .................................................................. 40 Working projector, base section 42W .......................................... 40 Working projector, base section 42W .......................................... 40 Working projector, superstructure 70W ........................................ 40 Projector, cabin left 70W .............................................................. 40 Input board ZE0, LSB1 ................................................................ 20 Input board ZE1, LSB2 ................................................................ 20 Input board ZE2, LSB3 ................................................................ 20 Input board ZE3, LSB4 ................................................................ 20 Fuses -F6 / Fuses ................................................................................ 16 -F12 / Fuses ................................................................................ 16 -F18 / Fuses ................................................................................ 16 -F24 / Fuses ................................................................................ 16 -F30 / Fuses ................................................................................ 16 -F36 / Fuses ................................................................................ 16 -F42 / Fuses ................................................................................ 16 -F48 / Fuses ................................................................................ 16 Overvoltage protection .................................................................. 21 Fuse 50A, starter ......................................................................... 21 Fuse 50A, battery + ..................................................................... 21 Generators Generator ..................................................................................... 22 Battery 12V .................................................................................. 21 Battery 12V .................................................................................. 21 Optic and acoustic signalization devices Flashing light cabin ...................................................................... 14 Warning bell / bell superstructure ................................................ 37 Radio ........................................................................................... 14 Charge control indicator superstructure ........................................ 9 Preheating indicator superstructure .............................................. 9 Interval horn ballasting ................................................................. 14 Indicator / tele setting “ON” .......................................................... 11
LTM 1250/1 - Superstructure• BMK - outline of components
- OW 3 -
LTM 1250/1 - Superstructure• BMK - outline of components
- OW 4 -
BMK - Table (-H612 to -R52) -H612 -H613 -H614 -H627 -H628 -K -K1 -K11 -K12 -K13 -K14 -K15 -K16 -K17 -K18 -K19 -K20 -K21 -K22 -K23 -K24 -K25 -K26 -K27 -K28 -K29 -K30 -K31 -K32 -K33 -K34 -K35 -K36 -K37 -K38 -K39 -K51
Indicator / manual pressure control “ON” ...................................... 11 Indicator / emergency mode ......................................................... 11 Indicator / central lubrification “ON” .............................................. 11 Indicator / air-conditioning system “ON” ........................................ 11 Indicator / additional heater “ON” .................................................. 11 Relays, contactors Control ON ................................................................................... 19 Slewing gear free-wheel ................................................................ 15 Setting switch “OFF” .................................................................... 15 Luffing ram retracting (tele resetting) ............................................ 15 Emergency mode without Liccon .................................................. 15 Working hour counter ................................................................... 15 Water circulation heater ............................................................... 15 Heater cabin, warm ...................................................................... 15 Horn ............................................................................................. 15 Fresh air blower ............................................................................ 15 Tele RELEASE ............................................................................ 15 Water circulation .......................................................................... 15 Aux. contactor, emergency mode with Liccon ............................... 15 Aux. contactor, gripper released (at emergency mode) ................. 15 Hydraulic oil cooler -M2 “ON“ ........................................................ 15 Static brake slewing gear ............................................................. 15 Fuel preheat. filter heat.. 130A / 40A 150W optional assignment . 15 Seat heating “ON” ........................................................................ 15 Lighting superstructure -E4 and -E5 ............................................. 15 Y 14 at tele resetting .................................................................... 15 Y13 at tele resetting ..................................................................... 15 Interlocking -Y47b against -Y47a (secondary consumers) ............ 15 Cut-off air-drier ............................................................................. 15 Central lubrification “OFF” ............................................................ 15 42W working projector boom head -E16 ....................................... 15 Air-conditioner clutch compressor high-pressure -Y137 ................ 15 Air flap engine -Y56 (1 = open) ..................................................... 15 Retracting tele -Y9 and pre-charge pressure ring area -Y49 .......... 15 Light -H613, gripper in position at EMERGENCY MODE .............. 15 Electr.-operated hydraulic pump -M13 (Dolly) ................................ 15 Hoist gear 1 ................................................................................. 16
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
-K52 -K53 -K54 -K56 -K57 -K58 -K59 -K60 -K651 -K652 -M -M1 -M2 -M3 -M4 -M5 -M6 -M7 -M9 -M13 -M14 -M23 -N -N1 -N2 -NT -P -P2 -P3 -P654 -P655 -R -R4 -R9 -R50 -R51 -R52
Extending tele / hoist gear 2 ......................................................... 16 Luffing up ..................................................................................... 16 R etracting tele ............................................................................. 16 Luffing down ................................................................................. 16 Slewing gear ................................................................................. 16 Releasing gripper ......................................................................... 16 -K59 .... releasing gripper ............................................................. 18 EMERGENCY MODE ................................................................... 18 Interval relay windscreen wiper motor / front ................................. 11 Interval relay screen wiper motor / skylight ................................... 11 Electric motors Starter .......................................................................................... 22 Motor hydraulic oil cooler .............................................................. 37 Wiper motor front screen .............................................................. 14 Wiper motor skylight .................................................................... 14 Heat exchanger ............................................................................ 12 Front screen washer pump ........................................................... 14 Skylight washer pump .................................................................. 14 Circulation pump, water circulation engine /heat exchanger .......... 12 Electric-operated hydraulic pump .................................................. 52 Ventilator cabin ............................................................................ 12 Actuator, adjustment working projector base section .................... 40 Slip-ring transmitters Slip-ring energy cable tele ............................................................ 41 Cable drum .................................................................................. 41 Power pack .................................................................................. 20 Measuring instruments, test devices Incremental sensor, winch 1 ......................................................... 32 Incremental sensor, winch 2 ......................................................... 33 Preselector dial, additional heater ............................................... 11 Working hour counter ................................................................... 11 Resistances Fuel level sensor, reservoir ........................................................... 37 Flame glow plug 1 ........................................................................ 23 Series resistance, 47R at emergency mode lifting and luffing ....... 17 Series resistance, 56R at emergency mode telescoping .............. 17 Series resistance 68R at emergency mode slewing ...................... 17
E:\1250-1\BMK-Bauteile_1250_1.p7.0
Kundendienst-Schulung LWE (VMS) 18/02/03• Pi
E:\LTM1250-1\BMK-Bauteile OW_1250_1.p7.0
BMK - Table (-S1 to -S903) -S -S1 -S4 -S26 -S27 -S28 -S29 -S30 -S31 -S32 -S34 -S35 -S38 -S39 -S44 -S46 -S47 -S69 -S70 -S71 -S72 -S73 -S74* -S75* -S77* -S81 -S83 -S89 -S90 -S92 -S104 -S107 -S301 -S320 -S320 -S322 -S324
Switches, push-buttons, limit switches Main switch battery box ................................................................ 21 Contact switch ± 5° ...................................................................... 39 Plunger-operated switch, ballast left “bottom” ............................. 35 Plunger-operated switch, ballast right “bottom” ............................. 35 Pressure switch >200 bar, ballast left “top” .................................. 35 Pressure switch >200 bar, ballast right “top” ................................ 35 Contact switch superstructure interlocking pin bottom ................. 39 Temperature switch hydraulic oil ................................................... 37 Contact switch superstructure interlocking pin top ........................ 39 Incremental sensor slewing gear .................................................. 37 Incremental sensor slewing gear .................................................. 37 Supply pressure control, winch 1 .................................................. 32 Supply pressure control, winch 2 .................................................. 34 Jib variation limit stop .................................................................. 34 Proximity switch winch 2 mounted ................................................ 33 Proximity switch TN variation block .............................................. 33 Proximity switch, distributor .......................................................... 36 Variation block, erecting “UP” ...................................................... 33 Variation block, erecting “DOWN” ................................................ 33 Swinging out biparted swing-away jib ............................................ 44 Swinging in biparted swing-away jib .............................................. 44 Swinging out variation block ......................................................... 33 Swinging in variation block ........................................................... 33 High-pressure switch air-conditioner ............................................. 53 Key-operated switch EMERGENCY MODE with LICCON .............. 16 Thermoswitch, water circulation .................................................... 12 Step switch, blower heat exchanger .............................................. 12 Heater switch ............................................................................... 12 Push-button, slewing free-wheel ................................................... 9 Ignition switch, superstructure ...................................................... 9 Engine stop .................................................................................. 9 Master switch 1 right, luffing, telescoping, hoist gear .................... 10 Swinging swing-away jib ............................................................... 10 Terminal box ................................................................................ 40 Preselection luffing / not telescoping ............................................ 10 Acoustic warning “OFF” ................................................................ 10
-S326* -S401 -S413 -S418 -S419* -S420 -S421 -S422 -S424 -S602 -S604 -S606 -S608 -S610 -S618 -S620 -S622 -S626 -S630 -S632 -S634 -S636 -S638 -S640 -S642 -S644 -S646 -S648 -S650 -S656 -S657 -S658 -S660 -S900 -S901 -S902 -S903
Seat heating ................................................................................. 10 Master switch 2 left, slewing, hoist gear 2 .................................... 10 Terminal box ................................................................................ 41 Terminal box, luffing jib base section ........................................... 48 Terminal box, luffing jib ................................................................. 45 Tilting cabin ................................................................................. 10 Terminal box, swing-away jib ........................................................ 43 Slewing brake, release ................................................................. 10 Luffing up at overload ................................................................... 10 Screen wiper skylight ................................................................... 11 Screen wiper / wipe-wash / skylight .............................................. 11 Screen wiper / front ...................................................................... 11 Screen wiper / wipe-wash / front ................................................... 11 Manual pressure control / tele setting ........................................... 11 Releasing ram / releasing tele ->manual mode ............................. 11 Manual pressure control ............................................................... 11 Displacement selector at emergency mode without Liccon ........... 11 Additional heater “ON” / “OFF” ...................................................... 11 Air-conditioner “ON” ...................................................................... 11 Working projector roof / to front ................................................... 11 Lighting winch .............................................................................. 11 Working projector roof / to rear ..................................................... 11 Working projector base section 70W ........................................... 11 Working projector base section 42W ........................................... 11 Working projector setting mode ................................................... 11 Warning beacon, flashing light ON / OFF ..................................... 11 Erection winch, auxiliary winch UP / DOWN ................................. 11 Extending / retracting platform ...................................................... 11 Instrument lighting ........................................................................ 11 Setting “OFF” ............................................................................... 11 Setting switch .............................................................................. 11 Ballasting “UP” / “DOWN” ............................................................. 11 Superstructure interlocking .......................................................... 11 Proximity switch, swing-away jib swung in ..................................... 44 Inductive sensor tele 1 ................................................................. 50 Inductive sensot tele 2 ................................................................. 50 Inductive sensor tele 3 ................................................................. 50
LTM 1250/1 - Superstructure• BMK - outline of components
- OW 5 -
LTM 1250/1 - Superstructure• BMK - outline of components
- OW 6 -
BMK - Table (-S904 to -Y19a) -S904 -S905 -S908 -S909 -S912 -S913 -S914 -S915 -S918 -S919 -S930 -S931 -S940 -S945 -S951L -S951R -S952 -S953L -S953R -S954L -S954R -S955L -S955R -S960 -U -U50 -U51 -X -X44 -X46 -X49 -X50 -X51 -X52 -X53 -X54 -X55
Inductive sensor Tele 4 ................................................................ 50 Inductive sensor Tele 5 ................................................................ 50 Inductive sensor gripper position at emergency mode .................. 50 Proximity switch, optional auxiliary jib ........................................... 44 Inductive sensor gripper left interlocked ....................................... 51 Inductive sensor, gripper right interlocked .................................... 51 Inductive sensor, gripper left released .......................................... 51 Inductive sensor, gripper right released ........................................ 51 Inductive sensor, tele interlocked ................................................. 51 Inductive sensor, tele released ..................................................... 51 1st hoist limit switch, lift top, tele head right ................................. 42 2nd hoist limit switch, lift top, tele head left .................................. 42 Hoist limit switch, lift top swing-away jib ....................................... 43 Lift top biparted swing-away jib ..................................................... 43 Proximity switch, jib left, flap in position ....................................... 46 Proximity switch, jib right, flap in position ..................................... 46 Proximity switch, retainer ram jib right .......................................... 50 Proximity switch, jib left /transport position ................................... 46 Proximity switch, jib right,transport position .................................. 46 Proximity switch, luffing jib bottom left ......................................... 47 Proximity switch, luffing jib bottom right ....................................... 47 Proximity switch, flap / jib left, luffing jib top ................................ 46 Proximity switch, flap, jib right ...................................................... 46 Hoist limit switch, lift top .............................................................. 45 Modulators / converters Voltage converter 24V/12V 4A, radio ............................................ 19 Voltage converter 24V/12V ........................................................... 19 Terminals, connectors, sockets Working hour counter D+ ............................................................. 19 Isolating terminal for bell H80, cut-off LMB overload ..................... 19 Socket, 24V ................................................................................. 16 Connector .................................................................................... 17 Connector EMERGENCY MODE HW1 ......................................... 17 Connector EMERGENCY MODE HW2 ......................................... 17 Connector EMERGENCY MODE luffing ....................................... 17 Connector EMERGENCY MODE telescoping ............................... 17 Connector EMERGENCY MODE slewing ...................................... 17
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
-X56 -X57 -X201 -X205 -X251 -X252 -X254 -X255 -X256 -X259 -X260 -X268 -X269 -X272 -X306 -X322 -X358 -X359 -X417 -X513 -X519 -XNOT -XST1 -XST2 -XST3 -Y -Y4 -Y5 -Y6a -Y6b -Y9 -Y11a -Y11b -Y12 -Y13 -Y14 -Y19a
Connector .................................................................................... 17 Connector .................................................................................... 17 Connector high-pressure switch air-conditioner ............................. 53 Connector temperature switch hydraulic oil .................................. 37 Connector speed sensor .............................................................. 23 Connector speed sensor .............................................................. 23 Connector charge pressure .......................................................... 24 Connector cooling water temperature ............................................ 24 Connector charge temperature ..................................................... 24 Connector oil temperature ............................................................ 23 Connector EDC (actuator injection pump) ..................................... 23 Connector control unit .................................................................. 36 Connector on S69 ........................................................................ 36 Connector filter heating fuel preheating ........................................ 22 Connector hoist gear 2 ................................................................. 34 Connector jib variation, limit stop ................................................. 34 Connector variation block TN ....................................................... 33 Connector variation block TN ....................................................... 34 Terminal strip, terminal box boom head ........................................ 42 Cable drum luffing jib ................................................................... 45 Socket cabin ............................................................................... 14 Emergency connector .................................................................. 17 to heater ....................................................................................... 13 Sensor ......................................................................................... 13 Dosing pump ................................................................................ 13 Electric-operated, mechanical devices Luffing up ..................................................................................... 30 Lowering brake, luffing down ........................................................ 31 Extending tele 30 ......................................................................... 30 Retracting tele .............................................................................. 30 Retracting tele .............................................................................. 30 Pressure step p3, “retracting tele” ................................................ 30 Pressure step p4, “luffing up” ....................................................... 30 1 = pressure step p2/p3/p4, ......................................................... 30 Presure step, pump 6120 bar ....................................................... 29 Pressure step, pump 6, 250 bar ................................................... 29 Ballast DOWN ............................................................................. 31
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Kundendienst-Schulung LWE (VMS) 18/02/03• Pi
E:\LTM1250-1\BMK-Bauteile OW_1250_1.p7.0
BMK - Tabelle (-Y19b bis -ZE3) -Y19b -Y20 -Y21 -Y22a -Y22b -Y26 -Y28 -Y31a -Y31b -Y32a -Y32b -Y33a -Y33b -Y34 -Y35 -Y38 -Y40 -Y41 -Y42 -Y44 -Y45 -Y46 -Y47a -Y47b -Y49 -Y57 -Y57 -Y59 -Y85a -Y85b -Y103a -Y103b -Y104A -Y104B -Y114a -Y114b
Ballast UP .................................................................................... 31 Slewing brake .............................................................................. 37 Prop. valve, footbrake slewing gear < 0,8A ................................. 37 Superstructure interlocked ........................................................... 31 Superstructure released ............................................................... 31 Fuel release for flame glow plug R9 .............................................. 23 Valve, water circulation ............................................................... 12 Lifting, hoist gear 1 (pump 1) ........................................................ 27 Lowering, hoist gear 1 (pump 1) .................................................... 27 Lifting, hoist gear 2 (pump 2) ........................................................ 27 Lowering, hoist gear 2 (pump 2) .................................................... 27 Slewing left, (pump 3) ................................................................... 27 Slewing right, (pump 3) ................................................................. 27 Variation unit, luffing up, telescoping (pump 4) ............................. 28 Variation unit, luffing up, telescoping (pump 5) ............................. 28 Releasing tele / ram ..................................................................... 51 Inversion valve interlocking tele / interlocking gripper ................... 51 Brake winch 1 .............................................................................. 32 Hydraulic motor variation angle ..................................................... 32 Slewing free-wheel / footbrake ...................................................... 37 Brake, winch 2 ............................................................................. 34 Brake, winch HW2 ....................................................................... 34 Secondary consumers .................................................................. 31 Secondary consumers .................................................................. 31 Pre-charge pressure ring area, tele ram ........................................ 30 Engine brake exhaust flap ........................................................... 29 Engine brake exhaust flap ........................................................... 24 Air drier ........................................................................................ 37 Swinging in swing-away jib ............................................................ 31 Swinging out swing-away jib .......................................................... 31 Cabin DOWN ............................................................................... 31 Cabin UP ..................................................................................... 31 Winding up auxiliary winch ............................................................ 43 Unwinding auxiliary winch .............................................................. 43 Erecting variation block “DOWN” ................................................. 34 Erecting variation block “UP” ....................................................... 34
-Y115a -Y115b -Y116 -Y137 -Y139 -Y141 -Y142 -Z -ZE0 -ZE1 -ZE2 -ZE3
Swinging in variation block ........................................................... 34 Swinging out variation block ......................................................... 34 Release variation block ................................................................ 34 Clutch, compressor air-conditioner ............................................... 22 Dosing pump 40 Ohm at 20° ........................................................ 13 Extending footboard ..................................................................... 14 Retracting footboard ..................................................................... 14 Central units Central unit 0 ................................................................................ 20 Central unit 1 ................................................................................ 20 Central unit 2 ................................................................................ 20 Central unit 3 ................................................................................ 20
LTM 1250/1 - Superstructure• BMK - outline of components
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LTM 1250/1 - Superstructure• BMK - outline of components
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
- OW 8 -
E:\LTM1250_1\BMK_OW_1250_1\BMK_OW_1250_1.p7.0
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
E:\LTM1250_1\BMK_OW_1250_1\BMK_OW_1250_1.p7.0
Instruments cabin: Liccon monitor, pedal
-H105
charge control indicator superstructure
-H106
-B30
sensor 0-25°/200-700mA footbrake slewing gear
-S92
push-button slewing free-wheel
-B29
preheating indicator superstructure
sensor 0-25°/4-20mA gas pedal superstructure
LTM 1250/1 - Superstructure• BMK - outline of components
-S107 engine stop
-S104
ignition/starting switch superstructure 0 = OFF 1 = ignition ON ( LICCON ON) 2 = engine carrier ON
- OW 9 -
LTM 1250/1 - Superstructure• BMK - outline of components
- OW 10 -
Instruments cabin: Master switches -S301
master switch 1, right luffing, telescoping hoist gear 1 ZE2, LSB 3 address 9
-S401
master switch 2, left slewing, hoist gear 2 ZE1, LSB 2 address 9
-S322
preselection luffing / not telescoping
-S324*
-S422 -S420 tilting cab
release slewing brake
acoustic warning „OFF“
-S424
-S326*
luffing up at overload
seat heating
-S320
swinging swing-away jib
bridging dead man’s seat contact
hand accelerator
high-speed
horn
master switch
* = optional
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
E:\LTM1250_1\BMK_OW_1250_1\BMK_OW_1250_1.p7.0
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
E:\LTM1250_1\BMK_OW_1250_1\BMK_OW_1250_1.p7.0
Instruments cabin: Roof console
-S650 -P655 -P655
-H627*
-S646 -S642* -S638* -S634
-S648
-H613
-S630* -S626*
-S622 -S618 -S620
-S644* -S640* -S636* -S632 -H628 -H611*
-S657
-H612 -S608 -S610 -H611... indicator / tele assembly „ON“ -H612... indicator / manual pressure control „ON“ -H613... indicator / emergency mode -H614... indicator / central lubrification „ON“ -H627... indicator / air-conditioner „ON“ -H628... indicator / additional heater „ON“ -K651... interval relay windscreen wiper motor / front -K652... interval relay screen wiper motor / roof -P654... preselector dial additional heater -P655... working hour counter -S650... instrument lighting -S648... extending / retracting footboard
-H614
-S604 -S660
-S606 -S602
-S656
-P654*
-K651
-K652
-S658
-S646... erection winch, aux. winch UP / DOWN -S618... releasing gripper / releasing tele ->manually -S644... warning beacon, flashing light ON / OFF -S610... manual pressure control / tele setting -S642... working projector setting mode -S608... windscreen wiper / wipe-wash / front -S640... working projector base section 42W -S606... windscreen wiper / front -S638... working projector base section 70W -S604... screen wiper / wipe-wash / skylight -S636... working projector roof / to rear -S602... screen wiper / skylight -S634... lighting winch -S660... superstructure interlocking device -S632... working projector roof / to front -S658... ballasting „UP“ / „DOWN“ -S630... air-conditioner „ON“ -S657... setting switch -S626... additional heater „ON“ / „OFF“ -S656... setting „OFF“ -S622... displ. controller, at emerg. mode without Liccon -S620... manual pressure control
* = optional
LTM 1250/1 - Superstructure• BMK - outline of components
- OW 11 -
LTM 1250/1 - Superstructure• BMK - outline of components Crane cabin: Heater, additional heater
-B86
indoor thermostat ventilator
- OW 12 -
-Y28
valve water circulation
-M14
ventilator cabin
-M5
heat exchanger cabin
-S83
thermoswitch water circulation
-S90
heater switch
mechan. adjustment circulating / fresh air
-M9
circulation pump water circulation engine / heat exchanger
-S89
step switch blower heat exchanger
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
E:\LTM1250_1\BMK_OW_1250_1\BMK_OW_1250_1.p7.0
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
E:\LTM1250_1\BMK_OW_1250_1\BMK_OW_1250_1.p7.0
Crane cabin: Additional heater
-A1
-A2
control unit SG 1577
heater Thermo 90S circulation pump
-Y139
dosing pump 40 Ohm at 20°
-XST3
dosing pump Y139
LTM 1250/1 - Superstructure• BMK - outline of components
-XST2 sensor
-XST1 to heater
- OW 13 -
LTM 1250/1 - Superstructure• BMK - outline of components
- OW 14 -
Crane cabin: Wipers, miscellaneous
-H21
flashing light cabin
-M4
wiper motor skylight
-B25
loudspeaker right
-B26
loudspeaker left
-H599
-M3
interval horn ballasting
wiper motor front screen
-X519
socket cabin
-H95
-Y142
radio
retracting footboard
-M6 front screen washer pump Kundendienst-Schulung LWE (VMS) 18/02/03• PI
-M7
skylight washer pump
-Y141
extending footboard
E:\LTM1250_1\BMK_OW_1250_1\BMK_OW_1250_1.p7.0
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
E:\LTM1250_1\BMK_OW_1250_1\BMK_OW_1250_1.p7.0
Control cabinet: Swing frame / relays
-K11 .... -K12 .... -K13 .... -K14 .... -K15 .... -K16 .... -K17 .... -K18 .... -K19 .... -K20 .... -K21 .... -K22 .... -K23 .... -K24 .... -K25 .... -K26 .... -K27 .... -K28 .... -K29 .... -K30 .... -K31 .... -K32 .... -K33 .... -K34 .... -K35* ... -K36 .... -K37 .... -K38 .... -K39* ...
slewing gear free-wheel setting switch „OFF“ luffing ram retract (tele resetting) emergency mode without Liccon working hour counter water circulation heater heater cabin, warm horn fresh air blower tele release water circulation auxiliary contactor emergency mode with Liccon auxiliary contactor gripper released (at emergency mode) hydraulic oil cooler -M2 „ON“ static brake slewing gear fuel preheat. filter heat. 130A / 40A 150W option. assignm! seat heating „ON“ lighting superstructure -E4 and -E5 -Y 14 at tele resetting -Y13 at tele resetting interlock -Y47b against -Y47a (secondary consumers) cut-off air drier Central lubrification „OFF“ 42W working projector boom head -E16 air-conditioner clutch compr. high-pressure -Y137 air flap engine -Y56 (1 = open) retract tele -Y9 and precharge pressure ring area -Y49 lamp -H613, gripper in pos. at EMERGENCY MODE electr. operated hydr. pump -M13 (dolly)
-K11
-K12
-K13
-K14
-K15
-K16
-K17
-K18
-K20
-K21
-K22
-K23
-K24
-K25
-K26
-K27 -K28
-K29
-K30
-K31
-K32
-K33
-K34
-K35
-K36 -K37
-K38
-K39
-K19
* = optional
LTM 1250/1 - Superstructure• BMK - outline of components
- OW 15 -
LTM 1250/1 - Superstructure• BMK - outline of components
- OW 16 -
Control cabinet: Swing frame / relays, fuses -K52
-K53
-K54
-K56
-K57
-K58
-K51
-F1 to F6 -F7 to F12 -F13 to F18 -F19 to F24
-X49
socket 24V
-F25 to F30 -F31 to F36
-S81
key-oper. switch EMERGENCY MODE with LICCON
-K51 .... -K52 .... -K53 .... -K54 .... -K56 .... -K57 .... -K58 ....
hoist gear 1 extending tele / hoist gear 2* luffing up retracting tele luffing down slewing gear unlocking gripper
EMERGENCY MODE WITH LICCON: PINNING // UNLOCKING RELEASING LOCKING UNLOCKING TELE
-F37 to 42
LOCKING TELE LOCKING RAM UNLOCKING RAM
RAM IN POSITION
-F43 to F48 TELESCOPING BY MASTER SWITCH
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
E:\LTM1250_1\BMK_OW_1250_1\BMK_OW_1250_1.p7.0
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
E:\LTM1250_1\BMK_OW_1250_1\BMK_OW_1250_1.p7.0
Control cabinet: Swing frame, components for EMERGENCY MODE without LICCON -X56
-X57
-XNOT
emergency connectors
-X55
-XNOT
-X54 -X53
-X51
-X52
-X52
1
2
-X51 BETRIEBSART
1 2
RELAISTRØGER SCHALTSCHRANK -XNOT IN STECKER :
-X53
-X50
KRANFUNKTION -S622
-X51
35 bar
-B28
manometr. switch pump pump ON < 40 bar pump OFF > 55 bar
-M13
electric-operated hydraulic pump 24V / 400W
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
E:\LTM1250_1\BMK_OW_1250_1\BMK_OW_1250_1.p7.0
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
E:\LTM1250_1\BMK_OW_1250_1\BMK_OW_1250_1.p7.0
Optional equipment: Nato socket, air-conditioner, external supply
Nato socket / starting support (optional)
heat exchanger
-X201* -S77*
high-pressure switch air-conditioner
* = optional
LTM 1250/1 - Superstructure• BMK - outline of components
- OW 53 -
LTM 1250/1 - Superstructure• BMK - outline of components Index_OW
E
K
A
E 6 40 E 7 40 E10* 43 E11 40 E12 40 E17 40 E18 40 E60 40 E96 40 EP0 20 EP1 20 EP2 20 EP3 20
K 1 19 K11 15 K12 15 K13 15 K14 15 K15 15 K16 15 K17 15 K18 15 K19 15 K20 15 K21 15 K22 15 K23 15 K24 15 K25 15 K26 15 K27 15 K28 15 K29 15 K30 15 K31 15 K32 15 K33 15 K34 15 K35 15 K36 15 K37 15 K38 15 K39 15 K51 16 K52 16 K53 16 K54 16 K56 16 K57 16 K58 16
A 1 13 A 2 13 A11 23 A14 19 A20 20 A50 18 A64 20 A417 42
B B 1 43 B 2 28 B 4 41 B 6 42 B 7 41 B11 27 B12 27 B13 28, 30 B17 39 B22* 49 B25 14 B26 14, 52 B27 52 B28 52 B29 9 B30 9 B31 23 B32 23 B34 24 B35 24, 25 B36 24 B37 25 B39 23 B55 48 B56* 45 B86 12
F F60 21 F61 21 F62 21
G G1 22 G2 21 G3 21
H H 21 14 H 80 37 H 95 14 H105 9 H106 9 H599 14 H611* 11 H612 11 H613 11 H614 11 H627* 11 H628 11
Kundendienst-Schulung LWE (VMS) 18/02/03• PI
K59 18 K60 18 K651 11 K652 11
M M1 22 M2 37 M3 14 M4 14 M5 12 M6 14 M7 14 M9 12 M13 52 M14 12 M23 40
N N1 41 N2 41 NT 20
P P2 32 P3 33 P654* 11 P655 11
R R 4 37 R 9 23 R50 18 R51 18 R52 18
S S 1 21 S 4 39 S26 35 S27 35 S28 35 S29 35 S30 39 S31 37 S32 39 S34 38 S35 38 S38 32 S39 34 S44 34 S46 33 S47* 33 S69 36 S70* 33 S71* 33 S73 44 S74* 33 S75* 33 S77* 53 S81 16 S83 12 S89 12 S90 12 S92 9 S104 9 S107 9 S301 10 S320 10 S322 10 S324* 10 S326* 10 S401 10 S413 41
S418 48 S419* 45 S420 10 S421 43 S422 10 S424 10 S602 11 S604 11 S606 11 S608 11 S610 11 S618 11 S620 11 S622 11 S626* 11 S630* 11 S632 11 S634 11 S636* 11 S638* 11 S640* 11 S642* 11 S644* 11 S646 11 S648 11 S650 11 S656 11 S657 11 S658 11 S660 11 S900* 44 S901 50 S902 50 S903 50 S904 50 S905 50 S908 50 S909* 44 S912 51
- OW 54 S913 51 S914 51 S915 51 S918 51 S919 51 S930 42 S931* 42 S940 43 S945 43 S951L* 46 S951R* 46 S952* 49 S953L* 46 S953R* 46 S954L* 47 S954R* 47 S955L* 46 S955R* 46 S960* 45
X252 23 X254 24 X255 24, 25 X256 24 X259 23 X260 23 X268 36 X269 36 X272 23 X306 34 X322 34 X358* 33 X359 34 X417 42 X519 14 XNOT 17 XST1 13 XST2 13 XST3 13
T
Y
T50 19 T51 19
Y 4 30 Y 5 31 Y 6a 30 Y 6b 30 Y 9 30 Y 11a 30 Y 11b 30 Y 12 30 Y 13 24, 29 Y 14 24, 29 Y 19a 31 Y 19b 31 Y 20 38 Y 21 38 Y 22a 31 Y 22b 31 Y 26 23 Y 28 12
X X 44 19 X 46 19 X 49 16 X 50 17 X 51 17 X 52 17 X 53 17 X 54 17 X 55 17 X 56 17 X 57 17 X201* 53 X205 37 X251 23
Y 31a 27 Y 31b 27 Y 32a 27 Y 32b 27 Y 33a 27 Y 33b 27 Y 34 28 Y 35 28 Y 38 51 Y 40 51 Y 41 32 Y 42 32 Y 44 38 Y 45 34 Y 46 34 Y 47 31 Y 49 30 Y 57 24, 29 Y 59 37 Y 85a 31 Y 85b 31 Y103a 31 Y103b 31 Y104A 43 Y104B 43 Y114a* 34 Y114b* 34 Y115a 34 Y115b 34 Y116 34 Y137 22 Y139 13 Y141 14 Y142 14
Z ZE0 ZE1 ZE2 ZE3
20 20 20 20
E:\LTM1250_1\BMK_OW_1250_1\BMK_OW_1250_1.p7.0
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