Bizhub Pro 1050-Sm

November 23, 2017 | Author: Florea Dumitru | Category: Ac Power Plugs And Sockets, Electrical Connector, Electricity, Electrical Engineering, Manufactured Goods
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Manual for minolta 1050...

Description

SERVICE MANUAL

Field Service

1050/1050P/ 1050e/1050eP Info MA: Neu Juli 2007 Geänderte Seiten (lt. Seitenzahl im Dokument): 3,9,29,29-1,32,35,194,195,214,215,378,381,383, 385,385-1,385-2,413,418,419,567,716,719,723, 724,726,752,819,820,821,822,823 Info HJG: Neu September 2007 Geänderte Seiten (lt. Seitenzahl im Dokument): 315, 434, 436, 445

2006.11 Ver. 3.0

FIELD SERVICE TOTAL CONTENTS SAFETY AND IMPORTANT WARNING ITEMS ..............................................................S-1 IMPORTANT NOTICE ................................................................................................S-1 DESCRIPTION ITEMS FOR DANGER, WARNING AND CAUTION .........................S-1 SAFETY WARNINGS .................................................................................................S-2 SAFETY INFORMATION ...............................................................................................S-11 IMPORTANT NOTICE ..............................................................................................S-11 INDICATION OF WARNING ON THE MACHINE .....................................................S-12 MEASURES TO TAKE IN CASE OF AN ACCIDENT ....................................................S-16 Composition of the service manual ................................................................................. C-1 Notation of the service manual ....................................................................................... C-2

bizhub PRO 1050/1050P/1050e/1050eP OUTLINE ........................................................................................................................ 1 MAINTENANCE.............................................................................................................. 7 ADJUSTMENT/SETTING ........................................................................................... 317 TROUBLESHOOTING................................................................................................ 533 APPENDIX.................................................................................................................. 651 * For particulars, see the contents of the main body.

DF-603 OUTLINE ........................................................................................................................ 1 MAINTENANCE.............................................................................................................. 5 ADJUSTMENT/SETTING ............................................................................................. 27 * For particulars, see the contents of DF-603.

PF-701/PP-701 OUTLINE ........................................................................................................................ 1 MAINTENANCE.............................................................................................................. 3 ADJUSTMENT/SETTING ............................................................................................. 51 * For particulars, see the contents of PF-701/PP-701.

FD-501 OUTLINE ........................................................................................................................ 1 MAINTENANCE.............................................................................................................. 5 ADJUSTMENT/SETTING ............................................................................................. 49 * For particulars, see the contents of FD-501.

LS-501/502 OUTLINE ........................................................................................................................ 1 MAINTENANCE.............................................................................................................. 5 ADJUSTMENT/SETTING ............................................................................................. 23 * For particulars, see the contents of LS-501/502.

i

FS-503 OUTLINE ........................................................................................................................ 1 MAINTENANCE ............................................................................................................. 5 ADJUSTMENT/SETTING ............................................................................................. 39 * For particulars, see the contents of FS-503.

SD-501 OUTLINE ........................................................................................................................ 1 MAINTENANCE ............................................................................................................. 9 ADJUSTMENT/SETTING ............................................................................................. 63 * For particulars, see the contents of SD-501.

PB-501 OUTLINE ........................................................................................................................ 1 MAINTENANCE ............................................................................................................. 3 ADJUSTMENT/SETTING ............................................................................................. 55 * For particulars, see the contents of RC-501.

RC-501 OUTLINE ........................................................................................................................ 1 MAINTENANCE ............................................................................................................. 3 * For particulars, see the contents of PB-501.

IC Unit OUTLINE ........................................................................................................................ 1 MAINTENANCE ............................................................................................................. 3 ADJUSTMENT / SETTING ........................................................................................... 23 TROUBLESHOOTING ................................................................................................. 25 * For particulars, see the contents of IC Unit.

ii

SAFETY AND IMPORTANT WARNING ITEMS

SAFETY AND IMPORTANT WARNING ITEMS Read carefully the Safety and Important Warning Items described below to understand them before doing service work.

IMPORTANT NOTICE Because of possible hazards to an inexperienced person servicing this product as well as the risk of damage to the product, Konica Minolta Business Technologies, INC. (hereafter called the KMBT) strongly recommends that all servicing be performed only by KMBT-trained service technicians. Changes may have been made to this product to improve its performance after this Service Manual was printed. Accordingly, KMBT does not warrant, either explicitly or implicitly, that the information contained in this Service Manual is complete and accurate. The user of this Service Manual must assume all risks of personal injury and/or damage to the product while servicing the product for which this Service Manual is intended. Therefore, this Service Manual must be carefully read before doing service work both in the course of technical training and even after that, for performing maintenance and control of the product properly. Keep this Service Manual also for future service.

DESCRIPTION ITEMS FOR DANGER, WARNING AND CAUTION In this Service Manual, each of three expressions "

DANGER", "

WARNING", and "

CAUTION" is defined

as follows together with a symbol mark to be used in a limited meaning. When servicing the product, the relevant works (disassembling, reassembling, adjustment, repair, maintenance, etc.) need to be conducted with utmost care.

DANGER: Action having a high possibility of suffering death or serious injury WARNING: Action having a possibility of suffering death or serious injury CAUTION: Action having a possibility of suffering a slight wound, medium trouble and property damage

Symbols used for safety and important warning items are defined as follows:

:Precaution when using the copier. General precaution

Electric hazard

High temperature

:Prohibition when using the copier. General prohibition

Do not touch with wet hand Do not disassemble

:Direction when using the copier. General instruction

Unplug

Ground/Earth

S-1

SAFETY AND IMPORTANT WARNING ITEMS

SAFETY WARNINGS 1.

MODIFICATIONS NOT AUTHORIZED BY KONICA MINOLTA BUSINESS TECHNOLOGIES, INC.

Konica Minolta brand products are renowned for their high reliability. This reliability is achieved through highquality design and a solid service network. Product design is a highly complicated and delicate process where numerous mechanical, physical, and electrical aspects have to be taken into consideration, with the aim of arriving at proper tolerances and safety factors. For this reason, unauthorized modifications involve a high risk of degradation in performance and safety. Such modifications are therefore strictly prohibited. the points listed below are not exhaustive, but they illustrate the reasoning behind this policy.

Prohibited Actions DANGER • Using any cables or power cord not specified by KMBT.

• Using any fuse or thermostat not specified by KMBT. Safety will not be assured, leading to a risk of fire and injury.

• Disabling fuse functions or bridging fuse terminals with wire, metal clips, solder or similar object.

• Disabling relay functions (such as wedging paper between relay contacts)

• Disabling safety functions (interlocks, safety circuits, etc.) Safety will not be assured, leading to a risk of fire and injury.

• Making any modification to the product unless instructed by KMBT

• Using parts not specified by KMBT

S-2

SAFETY AND IMPORTANT WARNING ITEMS

2.

POWER PLUG SELECTION

In some countries or areas, the power plug provided with the product may not fit wall outlet used in the area. In that case, it is obligation of customer engineer (hereafter called the CE) to attach appropriate power plug or power cord set in order to connect the product to the supply.

Power Cord Set or Power Plug WARNING • Use power supply cord set which meets the following criteria: - provided with a plug having configuration intended for the connection

AC230V

to wall outlet appropriate for the product's rated voltage and current, and - the plug has pin/terminal(s) for grounding, and - provided with three-conductor cable having enough current capacity, and - the cord set meets regulatory requirements for the area. Use of inadequate cord set leads to fire or electric shock.

AC208V

240V

• Attach power plug which meets the following criteria: - having configuration intended for the connection to wall outlet appropriate for the product's rated voltage and current, and - the plug has pin/terminal(s) for grounding, and - meets regulatory requirements for the area. Use of inadequate cord set leads to the product connecting to inadequate power supply (voltage, current capacity, grounding), and may result in fire or electric shock. • Conductors in the power cable must be connected to terminals of the plug according to the following order: • Black or Brown:

L (line)

• White or Light Blue:

N (neutral)

• Green/Yellow:

PE (earth)

Wrong connection may cancel safeguards within the product, and results in fire or electric shock.

S-3

SAFETY AND IMPORTANT WARNING ITEMS

3.

CHECKPOINTS WHEN PERFORMING ON-SITE SERVICE

Konica Minolta brand products are extensively tested before shipping, to ensure that all applicable safety standards are met, in order to protect the customer and CE from the risk of injury. However, in daily use, any electrical equipment may be subject to parts wear and eventual failure. In order to maintain safety and reliability, the CE must perform regular safety checks.

1.

Power Supply

Connection to Power Supply WARNING

?V • Check that mains voltage is as specified. Connection to wrong voltage supply may result in fire or electric shock.

• Connect power plug directly into wall outlet having same configuration as the plug. Use of an adapter leads to the product connecting to inadequate power supply (voltage, current capacity, grounding), and may result in fire or electric shock. If proper wall outlet is not available, advice the customer to contact qualified electrician for the installation. • Plug the power cord into the dedicated wall outlet with a capacity greater than the maximum power consumption. If excessive current flows in the wall outlet, fire may result. • If two or more power cords can be plugged into the wall outlet, the total load must not exceed the rating of the wall outlet. If excessive current flows in the wall outlet, fire may result. • Make sure the power cord is plugged in the wall outlet securely. Contact problems may lead to increased resistance, overheating, and the risk of fire.

• Check whether the product is grounded properly. If current leakage occurs in an ungrounded product, you may suffer electric shock while operating the product. Connect power plug to grounded wall outlet.

S-4

kw

SAFETY AND IMPORTANT WARNING ITEMS

Power Plug and Cord WARNING • When using the power cord set (inlet type) that came with this product, make sure the connector is securely inserted in the inlet of the product. When securing measure is provided, secure the cord with the fixture properly. If the power cord (inlet type) is not connected to the product securely, a contact problem may lead to increased resistance, overheating, and risk of fire.

• Check whether the power cord is not stepped on or pinched by a table and so on. Overheating may occur there, leading to a risk of fire. • Check whether the power cord is damaged. Check whether the sheath is damaged. If the power plug, cord, or sheath is damaged, replace with a new power cord or cord set (with plug and connector on each end) specified by KMBT. Using the damaged power cord may result in fire or electric shock.

• Do not bundle or tie the power cord. Overheating may occur there, leading to a risk of fire.

• Check whether dust is collected around the power plug and wall outlet. Using the power plug and wall outlet without removing dust may result in fire.

• Do not insert the power plug into the wall outlet with a wet hand. The risk of electric shock exists.

• When unplugging the power cord, grasp the plug, not the cable. The cable may be broken, leading to a risk of fire and electric shock.

S-5

SAFETY AND IMPORTANT WARNING ITEMS

Wiring WARNING • Never use multi-plug adapters to plug multiple power cords in the same outlet. If used, the risk of fire exists. • When an extension cord is required, use a specified one. Current that can flow in the extension cord is limited, so using a too long extension cord may result in fire. Do not use an extension cable reel with the cable taken up. Fire may result.

2.

Installation Requirements

Prohibited Installation Place WARNING • Do not place the product near flammable materials or volatile materials that may catch fire. A risk of fire exists. • Do not place the product in a place exposed to water such as rain. A risk of fire and electric shock exists.

When not using product for a long time WARNING • When the product is not used over an extended period of time (holidays, dust collected around the power plug and outlet may cause fire.

Ventilation CAUTION • The product generates ozone gas during operation, but it will not be harmful to the human body. If a bad smell of ozone is present in the following cases, ventilate the room. a. When the product is used in a poorly ventilated room b. When taking a lot of copies c. When using multiple products at the same time

S-6

SAFETY AND IMPORTANT WARNING ITEMS

Fixing CAUTION • Be sure to lock the caster stoppers. In the case of an earthquake and so on, the product may slide, leading to a injury.

Inspection before Servicing CAUTION • Before conducting an inspection, read all relevant documentation (service manual, technical notices, etc.) and proceed with the inspection following the prescribed procedure in safety clothes, using only the prescribed tools. Do not make any adjustment not described in the documentation. If the prescribed procedure or tool is not used, the product may break and a risk of injury or fire exists. • Before conducting an inspection, be sure to disconnect the power plugs from the product and options. When the power plug is inserted in the wall outlet, some units are still powered even if the POWER switch is turned OFF. A risk of electric shock exists.

• The area around the fixing unit is hot. You may get burnt.

Work Performed with the product Powered WARNING • Take every care when making adjustments or performing an operation check with the product powered. If you make adjustments or perform an operation check with the external cover detached, you may touch live or high-voltage parts or you may be caught in moving gears or the timing belt, leading to a risk of injury. • Take every care when servicing with the external cover detached. High-voltage exists around the drum unit. A risk of electric shock exists.

S-7

SAFETY AND IMPORTANT WARNING ITEMS

Safety Checkpoints WARNING • Check the exterior and frame for edges, burrs, and other damages. The user or CE may be injured. • Do not allow any metal parts such as clips, staples, and screws to fall into the product. They can short internal circuits and cause electric shock or fire. • Check wiring for squeezing and any other damage. Current can leak, leading to a risk of electric shock or fire. • Carefully remove all toner remnants and dust from electrical parts and electrode units such as a charging corona unit. Current can leak, leading to a risk of product trouble or fire.

• Check high-voltage cables and sheaths for any damage. Current can leak, leading to a risk of electric shock or fire.

• Check electrode units such as a charging corona unit for deterioration and sign of leakage. Current can leak, leading to a risk of trouble or fire. • Before disassembling or adjusting the write unit (P/H unit) incorporating a laser, make sure that the power cord has been disconnected. The laser light can enter your eye, leading to a risk of loss of eyesight.

• Do not remove the cover of the write unit. Do not supply power with the write unit shifted from the specified mounting position. The laser light can enter your eye, leading to a risk of loss of eyesight. • When replacing a lithium battery, replace it with a new lithium battery specified in the Parts Guide Manual. Dispose of the used lithium battery using the method specified by local authority. Improper replacement can cause explosion. • After replacing a part to which AC voltage is applied (e.g., optical lamp and fixing lamp), be sure to check the installation state. A risk of fire exists.

S-8

SAFETY AND IMPORTANT WARNING ITEMS

Safety Checkpoints WARNING • Check the interlock switch and actuator for loosening and check whether the interlock functions properly. If the interlock does not function, you may receive an electric shock or be injured when you insert your hand in the product (e.g., for clearing paper jam). • Make sure the wiring cannot come into contact with sharp edges, burrs, or other pointed parts. Current can leak, leading to a risk of electric shock or fire. • Make sure that all screws, components, wiring, connectors, etc. that were removed for safety check and maintenance have been reinstalled in the original location. (Pay special attention to forgotten connectors, pinched cables, forgotten screws, etc.) A risk of product trouble, electric shock, and fire exists.

Handling of Consumable WARNING • Toner and developer are not harmful substances, but care must be taken not to breathe excessive amounts or let the substances come into contact with eyes, etc. It may be stimulative. If the substances get in the eye, rinse with plenty of water immediately. When symptoms are noticeable, consult a physician. • Never throw the used cartridge and toner into fire. You may be burned due to dust explosion.

S-9

SAFETY AND IMPORTANT WARNING ITEMS

Handling of Service Materials CAUTION • Unplug the power cord from the wall outlet. Drum cleaner (isopropyl alcohol) and roller cleaner (acetone-based) are highly flammable and must be handled with care. A risk of fire exists.

• Do not replace the cover or turn the product ON before any solvent remnants on the cleaned parts have fully evaporated. A risk of fire exists. • Use only a small amount of cleaner at a time and take care not to spill any liquid. If this happens, immediately wipe it off. A risk of fire exists.

• When using any solvent, ventilate the room well. Breathing large quantities of organic solvents can lead to discomfort.

S-10

SAFETY AND IMPORTANT WARNING ITEMS

SAFETY INFORMATION IMPORTANT NOTICE The Center for Devices and Radiological Health (CDRH) of the U.S. Food and Drug Administration implemented regulations for laser products manufactured since August 1, 1976. Compliance is mandatory for products marketed in the United States.

This copier is certified as a "Class 1" laser product under the U.S. Department of Health and Human Services (DHHS) Radiation Performance Standard according to the Radiation Control for Health and Safety Act of 1968. Since radiation emitted inside this copier is completely confined within protective housings and external covers, the laser beam cannot escape during any phase of normal user operation.

S-11

SAFETY AND IMPORTANT WARNING ITEMS

INDICATION OF WARNING ON THE MACHINE Caution labels shown below are attached in some areas on/in the machine. When accessing these areas for maintenance, repair, or adjustment, special care should be taken to avoid burns and electric shock. For metric area:

This product employs a Class 3B Laser Diode that emits an invisible laser beam. The cover should not be opened when the power is turned on.

This area generates high votage. Be careful not to touch here when the power is turned on to avoid getting an electric shock. 1050sa001e

S-12

SAFETY AND IMPORTANT WARNING ITEMS For inch area:

This product employs a Class 3B Laser Diode that emits an invisible laser beam. The cover should not be opened when the power is turned on.

This area generates high votage. Be careful not to touch here when the power is turned on to avoid getting an electric shock. 1050sa050e

S-13

SAFETY AND IMPORTANT WARNING ITEMS

This product employs a Class 3B Laser Diode that emits an invisible laser beam. The cover should not be opened when the power is turned on.

1050sa002e

S-14

SAFETY AND IMPORTANT WARNING ITEMS

CAUTION The paste tank unit is very hot. To avoid getting burned DO NOT TOUCH.

1050sa005e

CAUTION: You may be burned or injured if you touch any area that you are advised by any caution label to keep yourself away from. Do not remove caution labels. And also, when the caution label is peeled off or soiled and cannot be seen clearly, replace it with a new caution label.

S-15

SAFETY AND IMPORTANT WARNING ITEMS

MEASURES TO TAKE IN CASE OF AN ACCIDENT 1. If an accident has occurred, the distributor who has been notified first must immediately take emergency measures to provide relief to affected persons and to prevent further damage. 2. If a report of a serious accident has been received from a customer, an on-site evaluation must be carried out quickly and KMBT must be notified. 3. To determine the cause of the accident, conditions and materials must be recorded through direct on-site checks, in accordance with instructions issued by KMBT. 4. For reports and measures concerning serious accidents, follow the regulations given in "Serious Accident Report/Follow-up Procedures."

S-16

Composition of the service manual This service manual consists of the following sections and chapters:

OUTLINE:

System configuration, product specifications, unit configuration, and paper path

COMPOSITION/OPERATION:

Configuration of each unit, explanation of the operating system, and explanation of the control system

This section gives, as information for the CE to get a full understanding of the product, a rough outline of the object and role of each function, the relationship between the electrical system and the mechanical system, and the timing of operation of each part.

OUTLINE:

System configuration, and product specifications

MAINTENANCE:

Service schedule *, maintenance steps, list of service tools and directions for use *, firmware version up method *, and removal/reinstallation methods of major parts

ADJUSTMENT/SETTING:

Utility mode *, service mode *, security *, mechanical adjustment and POD corresponding adjustment

TROUBLESHOOTING *:

List of jam codes, their causes, operation when a jam occurs and its release method, and list of error codes, their causes, operation when a warning is issued and estimated abnormal parts.

APPENDIX *:

Parts layout drawings, connector layout drawings, timing chart, overall layout drawing

This section gives, as information required by the CE at the site (or at the customer's premise), a rough outline of the service schedule and its details, maintenance steps, the object and role of each adjustment, error codes and supplementary information.

The details of items with an asterisk "*" are described only in the service manual of the main body.

C-1

Notation of the service manual 1. Product name In this manual, each of the products is described as follows: (1) IC board:

Standard printer

(2) KonicaMinolta bizhub PRO 1050/1050P/1050e/1050eP:Main body (3) PS-502 PostScript3 Option:

PS3 Option

(4) Microsoft Windows 95:

Windows 95

Microsoft Windows 98:

Windows 98

Microsoft Windows Me:

Windows Me

Microsoft Windows NT 4.0:

Windows NT 4.0 or Windows NT

Microsoft Windows 2000:

Windows 2000

Microsoft Windows XP:

Windows XP

When the description is made in combination of the OS's mentioned above: Windows 95/98/Me Windows NT 4.0/2000 Windows NT/2000/XP Windows 95/98/Me/ NT/2000/XP

2. Brand name The company names and product names mentioned in this manual are the brand name or the registered trademark of each company.

3. Electrical parts and signals Those listed by way of example below are not exhaustive, but only some instances among many. Classification Load symbol

Ex. of signal name

Description

IN PS Sensor

PS

Door PS1

Sensor detection signal

SIG 102 PS 24V Solenoid

SD

DRV SOL 24V

Clutch

CL

DRV SOL

Motor

M

Drive signal Power to drive the clutch Drive signal

24V

Power to drive the motor

CONT

Drive signal

DRV1 DRV2 D1 D2

C-2

Power to drive the solenoid

Drive signals of two kinds

Classification Load symbol

Ex. of signal name

Description

_U _V _W DRV1

Drive signals (control signals) of three kinds

DRV2 DRV3 D1 D2 D3 D4 DRV A DRV A DRV B

Drive signals (control signals) of four kinds

DRV B

Motor, phases A and B control signals

A Motor

M

/A B /B AB BB CLK, PLL

PLL control signal

LCK, Lock, LD

PLL lock signal

FR

Forward/reverse rotation signal

EM, Lock, LCK, LD

Motor lock abnormality

BLK

Drive brake signal

P/S

Power/stop

S/S SS

Fan

Others Ground

FM

Operating load start/stop signal

CW/CCW, F/R

Rotational direction switching signal

ENB

Effective signal

TEMP_ER

Motor temperature abnormality detection signal

24V

Power to drive the fan motor

CONT, DRIVE

Drive signal

HL

Speed control signal (2 speeds)

EM, Lock, LCK, FEM

Detection signal

TH1.S, ANG

Analog signal

SG, S.GND, S_GND

Signal ground

PG, P.GND

Power ground

C-3

Classification Load symbol

Serial communication

Ex. of signal name

Description

DCD

Data carrier detection

SIN

Serial input

SOUT

Serial output

DTR

Data terminal operation available

GND

Signal ground (earth)

DSR, DSET

Data set ready

RTS

Transmission request signal

CTS

Consent transmission signal

RI

Ring indicator

TXD

Serial transmission data

RXD

Serial reception data

4. Paper feed direction When the direction in which paper is fed is in parallel with the longer side of paper, the paper feed direction like this is referred to as the longitudinal feed. And the paper feed direction that is perpendicular to the longitudinal feed is referred to as the transverse feed. When specifying the longitudinal feed, "S (abbreviation for Short Edge Feeding)" is added to the paper size. For the transverse feed, no specific notation is employed. However, when only the longitudinal feed is specified for one and the same paper size with no specification made for the transverse feed, "S" is not added even when being fed longitudinally.

Paper size A4 A3

C-4

Feed direction

Notation

Transverse feed

A4

Longitudinal feed

A4S

Longitudinal feed

A3

SERVICE MANUAL

Field Service

1050/1050P/ 1050e/1050eP Main body

2006.11 Ver. 3.0

Revision history After publication of this service manual, the parts and mechanism may be subject to change for improvement of their performance. Therefore, the descriptions given in this service manual may not coincide with the actual machine. When any change has been made to the descriptions in the service manual, a revised version will be issued with a revision mark added as required.

Revision mark: • To indicate clearly a section revised, show 1 to the left of the revised section. A number within 1 represents the number of times the revision has been made. • To indicate clearly a section revised, show 1 in the lower outside section of the corresponding page. A number within 1 represents the number of times the revision has been made. NOTE Revision marks shown in a page are restricted only to the latest ones with the old ones deleted. • When a page revised in Ver. 2.0 has been changed in Ver. 3.0: The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted. • When a page revised in Ver. 2.0 has not been changed in Ver. 3.0: The revision marks for Ver. 2.0 are left ass they are.

Revision due to the addition of a new optional unit (PB)

2006/11

3.0

2005/04

2.0

2004/10

1.0



Date

Service manual Ver.

Revision mark

Revision due to the minor changes for enhancing its reliability Revision due to the addition of a new option (SD, RC) Issue of the first edition Descriptions of revision

CONTENTS

CONTENTS bizhub PRO 1050/1050P/1050e/1050eP OUTLINE 1. SYSTEM CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2. PRODUCT SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 2.1

Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2.2

Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2.3

Type of paper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2.4

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2.5

Machine data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.6

Operating environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

MAINTENANCE 3. PERIODIC CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 3.1

Life value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

3.2

Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3.3

3.4

3.5

Maintenance item . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 3.3.1

Main body. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

3.3.2

DF. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

3.3.3

PF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

3.3.4

FD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

3.3.5

LS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

3.3.6

FS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

3.3.7

SD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

3.3.8

PB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

3.3.9

RC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Replacement parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 3.4.1

Main body. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

3.4.2

Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

3.4.3

Spot replacement parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Maintenance procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 3.5.1

External section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

3.5.2

Photo conductor section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

3.5.3

Developing section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

3.5.4

Toner supply section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

3.5.5

Cleaning/toner recycle section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

3.5.6

Paper feed section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

3.5.7

Vertical conveyance section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

3.5.8

ADU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

3.5.9

Fusing section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

3.5.10

Paper exit section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192

4. SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194 4.1

Service material list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194

4.2

Jig list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195

4.3

Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197

4.4

Mail remote notification system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198

i

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P /1050e/1050eP

CONTENTS

Field Service Ver3.0 Nov.2006

4.4.1

Outline. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198

4.4.2

Operating environments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198

4.4.3

Major functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198

4.4.4

Initialization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199

4.4.5

Operating instructions of the mail remote notification system . . . . . . . . . . . . . . . . . . . . . . . . . 203

4.4.6

Mail sending . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204

5. FIRMWARE VERSION UP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205 5.1

ISW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205 5.1.1

5.2

Outline. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205

5.1.2

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206

5.1.3

Installation of the ISWTrns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207

5.1.4

Usage of the ISWTrns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208

5.1.5

Error list. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222

5.1.6

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225

Internet ISW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227 5.2.1

Outline. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227

5.2.2

Operating environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227

5.2.3

Major functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227

5.2.4

Initialization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228

5.2.5

Internet ISW using the Web Utilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234

5.2.6

Notes for use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235

5.2.7

Internet ISW using the touch panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236

5.2.8

Authentication of the proxy server in Internet ISW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238

6. OTHERS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240 6.1

6.2 6.3

6.4

6.5

6.6

Items not allowed to be disassembled and adjusted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240 6.1.1

Scanner section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240

6.1.2

CCD unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242

6.1.3

Writing section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243

6.1.4

Developing unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244

6.1.5

Transfer/separation charger unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245

6.1.6

Main body (write position adjusting shaft) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248

List of parts to be disassembled and reassembled. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249 Disassembling/reassembling procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250 6.3.1

Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250

6.3.2

Scanner section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260

6.3.3

Writing section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269

6.3.4

Paper feed section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271

6.3.5

Registration section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289

6.3.6

ADU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 291

6.3.7

HDD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294

Commercially available parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296 6.4.1

Status indicator light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296

6.4.2

Coin vendor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303

PCS corresponding parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304 6.5.1

PCS corresponding parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304

6.5.2

PCS corresponding parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304

6.5.3

Procedure for reinstallation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306

6.5.4

Periodic maintenance of the PCS corresponding parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 311

CMS corresponding parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313 6.6.1

ii

CMS corresponding parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313

CONTENTS

6.6.2

CMS corresponding parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313

6.6.3

CMS corresponding parts counter management. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 315

ADJUSTMENT/SETTING 7. HOW TO USE THE ADJUSTMENT / SETTING SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 317 7.1

Composition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 317

8. LIST OF ADJUSTMENT ITEMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 318 9. UTILITY MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 320 9.1

List of utility modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 320

10. SERVICE MODE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 323 10.1

Setting method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 323

10.1.1

Start and exit service mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 323

10.2 List of service mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 324 10.3

Machine adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 327

10.3.1

Tray adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 327

10.3.2

Magnification adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 328

10.3.3

Timing adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333

10.3.4

Centering adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 338

10.3.5

Warp adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 340

10.3.6

Non-image area erase check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 340

10.3.7

ADF adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 341

10.3.8

Recall standard data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 344

10.4

Process adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 345

10.4.1

High voltage adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 345

10.4.2

Drum peculiarity adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 346

10.4.3

Drum peculiarity manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 349

10.4.4

User paper setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 349

10.4.5

Recall standard data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 349

10.5

Counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 350

10.5.1

PM count . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 350

10.5.2

Data collection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 351

10.5.3

Copy count of part . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 372

10.6

Machine condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 380

10.6.1 10.7

List output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 420

10.7.1 10.8

I/O check mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 380 List output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 420

Test mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 421

10.8.1

Test pattern output mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 421

10.8.2

Test pattern density . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 428

10.8.3

Running test mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 428

10.9

System setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 429

10.9.1

Software DIPSW setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 429

10.9.2

Telephone number setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 448

10.9.3

Serial number setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 449

10.9.4

Setting date input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 449

10.10 ROM version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 450 10.11 CS Remote Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 451 10.11.1 Outline. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 451 10.11.2 Setup procedure of the CS Remote Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 451 10.11.3 List of combinations of E-Mail CS Remote Care and Mail remote notification system. . . . . . . 454

iii

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P /1050e/1050eP

CONTENTS

Field Service Ver3.0 Nov.2006

10.11.4 Detailed setup procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 455 10.11.5 Software DIPSW setting for CS Remote Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 457 10.11.6 Mail address setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 463 10.11.7 Modem First Call . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 465 10.11.8 Receiving the initial connection mail. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 466 10.11.9 Setup confirmation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 466 10.11.10 Maintenance call . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 467 10.11.11 Center call from manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 467 10.11.12 Confirm communication log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 468 10.11.13 Initialization of RAM for CS Remote Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 468 10.11.14 Error code list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 469 10.11.15 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 470 10.12 ISW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 471 10.13 Finisher adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 471 10.13.1 Staple Finisher adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 471 10.13.2 Multi folder (hole-punch) adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 472 10.13.3 Multi folder (Fold) adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 474 10.13.4 Multi folder (PI) adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 480 10.13.5 Stacker adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 480 10.13.6 Saddle stitcher adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 481 10.13.7 Perfect binder adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 486 10.13.8 Recall standard data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 495 10.14 Machine manager setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 495 10.14.1 Manager authentication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 495 10.14.2 Machine manager password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 496 10.15 CE Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 496 10.15.1 CE authentication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 496 10.15.2 CE password setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 497 10.16 IP HDD format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 497 11. MECHANICAL ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 499 11.1 Paper feed section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 499 11.1.1 Tray centering adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 499 11.1.2 Separation pressure adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500 11.1.3 Pick-up roller load adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 501 11.1.4 Pick-up roller height adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 502 11.1.5 Paper feed pick-up amount adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 505 11.1.6 Paper lift plate skew adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 507 11.2 REGISTRATION SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 510 11.2.1

Registration roller paper skew adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 510

11.3 ADU section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 511 11.3.1 Pre-transfer roller nip pressure adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 511 12. ADJUSTMENT FOR POD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 513 12.1 Before using the adjustment for POD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 513 12.2 The front and back registration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 513 12.2.1

The front and back registration (printer) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 513

12.2.2

The front and back registration (scanner) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 516

12.2.3

The front and back registration (ADF). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 517

12.2.4

The front and back registration by user (by paper brand) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 518

12.2.5

The front and back registration by user (for fine adjustments). . . . . . . . . . . . . . . . . . . . . . . . . 519

12.3 Image density adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 520

iv

CONTENTS

12.3.1

Darken image density . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 520

12.3.2

Lighten image density . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 521

12.4

Transfer jitter adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 522

12.5

Overlay printing adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 525

12.6

User setting of each paper brand. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 530

12.7

Settings for feeding carbonless paper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 530

TROUBLESHOOTING 13. JAM CODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 533 13.1

Jam code list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 533

14. MALFUNCTION CODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 559 14.1

Malfunction code list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 559

APPENDIX 15. ELECTRICAL PARTS LAYOUT DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 651 15.1

Main body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 651

15.2

DF-603 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 674

15.3

PF-701 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 678

15.4

FD-501 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 683

15.5

LS-501/502. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 691

15.6

FS-503 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 695

15.7

SD-501 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 700

15.8

PB-501 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 713

16. CONNECTOR LAYOUT DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 728 16.1

Main body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 728

16.2

DF-603 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 738

16.2.1 16.3

PF-701 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 740

16.3.1 16.4

Connector in the board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 747

SD-501 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 749

16.7.1 16.8

Connector in the board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 745

FS-503 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 747

16.6.1 16.7

Connector in the board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 741

LS-501/502. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 745

16.5.1 16.6

Connector in the board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 740

FD-501 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 741

16.4.1 16.5

Connector in the board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 738

Connector in the board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 749

PB-501 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 751

16.8.1

Connector in the board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 751

17. TIMING CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 753 17.1

Main body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 753

17.2

DF-603 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 755

17.3

PF-701 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 757

17.4

FD-501 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 758

17.5

LS-501/502. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 766

17.6

FS-503 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 770

17.7

SD-501 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 773

17.8

PB-501 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 779

18. OVERALL WIRING DIAGRAM 18.1

Main body 1/4

v

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P /1050e/1050eP

CONTENTS

Field Service Ver3.0 Nov.2006

18.2 Main body 2/4 18.3 Main body 3/4 18.4 Main body 4/4 18.5 DF-603 18.6 PF-701 18.7 FD-501 18.8 LS-501/502 18.9 FS-503 18.10 SD-501 1/4 18.11 SD-501 2/4 18.12 SD-501 3/4 18.13 SD-501 4/4 18.14 PB-501 1/4 18.15 PB-501 2/4 18.16 PB-501 3/4 18.17 PB-501 4/4 19. PAPER SETTING 19.1 Relationship between the optimum value and the control of each of setting items by paper brand (U.S.A. paper) (for fusing hard roller) 19.2 Relationship between the optimum value and the control of each of setting items by paper brand (U.S.A. paper) (for fusing soft roller) 19.3 Relationship between the optimum value and the control of each of setting items by paper brand (European paper) (for fusing hard roller) 19.4 Relationship between the optimum value and the control of each of setting items by paper brand (European paper) (for fusing soft roller) 19.5 Conversion table of paper weight

vi

1. SYSTEM CONFIGURATION

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

„ OUTLINE 1. SYSTEM CONFIGURATION A. System configuration

[3]

[4]

[14] [8]

[1]

[2]

[5]

[9]

[13]

[10]

[6]

[12]

[7] [11]

1050to1001ea

2

1

bizhub PRO 1050/1050P /1050e/1050eP

1. SYSTEM CONFIGURATION

Field Service Ver3.0 Nov.2006

[1]

Main body

[9]

Expanded memory: 256 MB (EM-701) for

[2]

Large capacity paper feed unit (PF-701)

[3]

Double sided original auto feeder (DF-603) *1

[10]

Side cover *2

[4]

Flat stapling finisher (FS-503)

[11]

Hand cart (LC-501)

[5]

Punch and multi folding finisher (FD-501)

[12]

Simplified perfect binding machine (PB-501)

[6]

Large capacity stacker (LS-501)

[13]

Saddle stitching trimmer finisher (SD-501)

[7]

Large capacity stacker (LS-502)

[14]

Overlay printing kit (PP-701)

[8]

Toner recycle cut kit (RC-501)

the image controller

*1

In the case of the 1050P, no scanner/DF function is provided.

*2

Attach the side cover when PF-701 is not connected. The side cover is available as the service parts.

B. Option coupling formation NOTE • The option can be connected. However, be sure to take note of the AC connection mode.

Coupling combination of the main body and the finisher option LS-502

AC power to be connected to

1

Main body

2

Main body

3

Main body

4

Main body

FD-501

SD-501

External (FD-501/SD-501)

5

Main body

FD-501

PB-501

External (FD-501/PB-501)

6

Main body

FD-501

SD-501

FS-503

7

Main body

FD-501

SD-501

PB-501 External (FD-501/SD-501/PB-501)

8

Main body

9

Main body

FD-501

— FS-503

SD-501

External (SD-501)

FS-503 LS-501

External (FD-501)

External (FD-501/SD-501)



LS-501

FS-503

External (1st tandem LS-501) External (2nd tandem LS-501)

10

Main body

LS-501

LS-502

External (LS-501)

11

Main body

LS-501

FS-503

External (LS-501)

12

Main body

LS-501

PB-501

External (LS-501/PB-501)

13

Main body

14

Main body

SD-501

PB-501

External (SD-501/PB-501)

15

Main body

SD-501

FS-503

External (SD-501)

16

Main body

LS-501

SD-501

External (LS-501/SD-501)

17

Main body

FD-501

LS-502

External (FD-501)

18

Main body

FD-501

PB-501

External (PB-501)

LS-501

FS-503

NOTE • Any coupling formation other than the above is unavailable. • PF-701 can be either connected or disconnected.

2

2

External (FD-501/LS-501)

2. PRODUCT SPECIFICATIONS

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

2. PRODUCT SPECIFICATIONS 2.1

Type

Type:

Console type (floor-mounted type)

Copying method:

Indirect electrostatic method

Original stand:

Fixed

Original alignment:

Left rear standard

Photosensitive material:

OPC

Sensitizing method:

Laser writing

Paper feed trays:

Two trays (1,500 sheets x 2, 20lb, 80 gsm) PF-701 (2,000 x 3, 80 gsm) *1

*1

The PF-701 is optional.

2.2

Functions

Original: Maximum original size: Copy size: Tray /1, /2:

*1

Sheet, book, solid object A3, or 11 x 17

Inch: 12 x 18, 11 x 17, 81/2 x 14, 81/2 x 11, 81/2 x 11R, 51/2 x 81/2, A3, B4, A4, B5, B5S, 8 x 13, 81/4 x 131/4, 81/4 x 13, 81/2 x 13, wide paper *1 (up to 324 mm x 460 mm), standard index paper Metric:A3, B4, A4, A4S, B5, B5S, A5, 12 x 18, 11 x 17, 81/2 x 14, 81/2 x 11, 8 x 13, 81/8 x 131/4 , 81/4 x 13, 81/2 x 13, wide paper (up to 324 mm x 460 mm), standard index paper ADU: A3, B4, A4, A4S, B5, B5S, A5, 12 x 18, 11 x 17, 81/2 x 14, 81/2 x 11, 51/2 x 81/2, 81/2 x 11R, 8 x 13, 81/8 x 131/4, 81/4 x 13, 81/2 x 13, wide paper (up to 324 mm x 460 mm) When use wide paper as a cover paper in the perfect binding mode: up to 307 mm x 460 mm

Magnification: Fixed magnification:

Special magnification setting: Zoom magnification: Vertical magnification: Horizontal magnification: Warm-up time First copy out time Continuous copy speed: Continuous copy count: Copy density selection: Resolution: Scan: Write: Memory: Interface section:

Inch: x 1.000, x 2.000, x 1.545, x 1.294, x 1.214, x 0.785, x 0.772, x 0.647, x 0.500 Metric:x 1.000, x 2.000, x 1.414, x 1.224, x 1.154, x 0.866, x 0.816, x 0.707, x 0.500 3 types x 0.250 to x 4.000 (at the step of 0.1%) x 0.250 to x 4.000 (at the step of 0.1%) x 0.250 to x 4.000 (at the step of 0.1%) Hard roller: Less than 6 min. (under 20°C, at rated voltage) Soft roller: Less than 8 min. (under 20°C, at rated voltage) Hard roller: Less than 3.0 sec. Soft roller: Less than 9.0 sec. 105 copies/min. (for A4/81/4 x 11) Up to 9,999 sheets AE/AES, manual (9 steps), user density (2 steps) 600 dpi x 600 dpi 600 dpi x 600 dpi 256 MB (DRAM) + 10 GB (HDD1) RJ45 Ethernet, Serial port (RS232-C): Main body right side

2

3

bizhub PRO 1050/1050P /1050e/1050eP

2. PRODUCT SPECIFICATIONS

Field Service Ver3.0 Nov.2006 Serial port (USB Type B), Parallel port: Mounted on the Image processing board (IPB)

No. of originals to be stored:

More than 10,000 sheets Under the following conditions: Original: FAX#4CHART/A4 Density: Manual 5 Mode: Text/photo

2.3

Type of paper

Plain paper *2:

60 g/m2 to 90 g/m2, high-quality paper

Special paper *3:

OHP film, label paper, *4 coated paper, 60 g/m2 to 90 g/m2 recycled paper, 40 g/m2 to 60 g/m2, 16lb, high-quality paper (thin), *5 91 g/m2 to 300 g/m2, 25lb to 72lb, high-quality paper (thick) *6

*2

Standard specified paper:

*3

Inch:

Hammermill Tidal MP (75 g/m2),

Metric:

Konica Minolta Profi (80 g/m2),

Special paper/recommended paper: Thick paper:

Inch:

HM-Cover65lb (176 g/m2), XeroxDigitalLasr65lb (176 g/m2), DomterCdor65lb, COUGARCOVER65lb (176 g/m2)

Metric:

RDEREY200 (200 g/m2), RDEREY160 (160 g/m2), NEUCOLORCOPY (200 g/m2), XeroxColotech (200 g/m2), Xerox3R91798 (160 g/m2)

Thin paper: Label paper: Coated paper:

Inch:

Domter16lb (Doqupach16lb)

Metric:

Clair Mail (60 g/m2)

Inch:

AVERY 5160

Metric:

AVERY DSP24

Inch:

KROMEKOTE PLUSLASER HIGH GROSS 183 g/m2 (Smart Paper Company), Futural Laser 105 g/m2 (Stora Enso Paper Company)

Metric:



*4

Label paper is loaded and fed one sheet at a time.

*5

Carbonless paper is only for the A4S size in the simplex mode. Carbonless paper and recycled high-quality paper are only for character image. Carbonless paper output is only for the main tray output of the FS-503. 245 g/m2 to 300 g/m2 paper is available only for the middle stage tray of the PF-701.

*6

2.4

4

Maintenance

Maintenance:

Once every 750,000 prints

Machine service life:

40,000,000 prints or 7 years (whichever earlier)

2

2.5

2. PRODUCT SPECIFICATIONS

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

Machine data

Power source: Power consumption:

Inch:

AC208V to 240V ± 10%, 60Hz

Metric:

AC230V ± 10%, 50Hz

Inch:

Less than 3600W (full option)

Metric:

Less than 3450W (full option)

Weight:

1050/1050e: Approx. 330 kg (with DF provided) / 1050P/1050eP: Approx. 310 kg

Dimensions: 1050/1050e:

W 895 mm x D 775 mm x H 1190 mm

1050P/1050eP:

W 895 mm x D 775 mm x H 1020 mm

1050/1050e + PF-701 + FD-501 + FS-503:

W 2902 mm x D 775 mm x H 1190 mm

1050P/1050eP + PF-701 + LS-501 + LS-502:

W 3292 mm x D 775 mm x H 1020 mm

(with no operation board included in each case)

2.6

Operating environment

Temperature:

10°C to 30°C (50°F to 86°F)

Humidity:

10% RH to 80% RH

NOTE • The information herein May be subject to change for improvement without notice.

2

5

Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P /1050e/1050eP

2. PRODUCT SPECIFICATIONS

Blank page

6

3. PERIODIC CHECK

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

„ MAINTENANCE 3. PERIODIC CHECK 3.1

Life value

A. Life value of materials Item

No. of prints

Driving time

Drum

1,000,000

220h

Definition of driving time The time during which the drum is being driven. Idling time* is included in this time period.

Developer

1,000,000

220h

The time during which the developing roller is being driven. Idling time* is included in this time period.

B. Life value The life value is a value for the number of prints or a value for the drive time, whichever is earlier. The relationship between the driving time mentioned above and the actual number of prints has certain conditions. It is decided according to the amount of copy time and also idling time*. Accordingly, the number of prints can vary substantially for the same amount of rotation time. *

Idling time: Time period during which the drum or developing roller is rotating with no image created.

Reference: Relationship between the number of prints and the drive time 220 hours drive at A4 continuous output of 11 sheets per job is equivalent to 1,000,000 prints. Caution: • Developer/drum replacement icon is generated only by print count or running time. The trigger can be switched between print count and running time by setting of the DIPSW 15-7 in the service mode.

1

7

bizhub PRO 1050/1050P /1050e/1050eP

3. PERIODIC CHECK

3.2

Field Service Ver3.0 Nov.2006

Schedule

Guarantee period (7 years or 40,000,000 prints) Service item

No. of

Main body

Maintenance 1 Every 750,000 prints

z

z z

Maintenance 2 Every 1,000,000 prints

z z

z

z

z

z

z z

z z

z

z

z z

z

z

z

z

z

z z xxxzxxx z

z

z

53 times 39 times

xxxzxxx

z

xxxzxxx

13 times

z

xxxzxxx

8 times

xxxzxxx

6 times

Maintenance 8 Every 10,000,000 prints

z z xxxzxxx

3 times

Maintenance 9 Every 15,000,000 prints

xxxzxxx

2 times

z

z

z z z

Maintenance 7 Every 6,000,000 prints

Maintenance 1 Every 750,000 prints

z

xxxzxxx

z

z

Maintenance 6 Every 4,500,000 prints

DF

z

z

z

Maintenance 5 Every 3,000,000 prints

z

z

z

z

z

z

Maintenance 2 Every 2,250,000 prints

z

z

z

z

z

z

z

z

z

Maintenance 3 Every 4,500,000 prints

PF

z

xxxzxxx

Maintenance 4 Every 2,250,000 prints

z

z

z

z

z

z

z

z

z

xxxzxxx

z

z

xxxzxxx

z

z

xxxzxxx

z

z

z

53 times 17 times 8 times

xxxzxxx

z

z

xxxzxxx

8 times

Maintenance 4 Every 10,000,000 prints

z z xxxzxxx

3 times

Maintenance 5 Every 15,000,000 prints

xxxzxxx

2 times

z

z

Maintenance 3 Every 4,500,000 prints

z

z

z

xxxzxxx

z

z

53 times 17 times

z

17 times

xxxzxxx

7 times

Maintenance 3 Every 10,000,000 prints

z z xxxzxxx

3 times

LS

z

z

Maintenance 1 Every 15,000,000 prints

xxxzxxx

2 times

FS

Maintenance 1 Every 2,250,000 prints

z

17 times

z

z

z

26 times

z

z

z

z

z

xxxzxxx

Maintenance 1 Every 750,000 prints Maintenance 2 Every 2,250,000 prints

FD

z

executions

z

Maintenance 3 Every 1,500,000 prints

Maintenance 1 Every 750,000 prints

Maintenance 2 Every 5,250,000 prints

Maintenance 2 Every 3,000,000 prints Maintenance 3 Every 5,250,000 prints

8

z

xxxxxx

3800 3825 3850 3900 3950 3975

0 75 100 150 200 225 250 300 350 375 400 450 500 525 550 600 650 675 700 750 800 825 850 900 950 975 1000 2000

x 10,000 prints

z

z

z

z

z

z

z

z

z

z

z

z

xxxzxxx

z

z

z

53 times

z

z z

z

xxxzxxx

13 times

xxxzxxx

7 times

3. PERIODIC CHECK

Service item

No. of

SD

Maintenance 1 Every 750,000 prints

z

Maintenance 2 Every 1,500,000 prints

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

Maintenance 3 Every 8,000,000 prints

z

z

PB

Maintenance 1 Every 750,000 prints

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

53 times

xxxzxxx

26 times

xxxzxxx

4 times 1 time

xxxzxxx

z

z

z

53

xxxzxxx

6 times

z z xxxzxxx

3 times

z

Maintenance 4 Every 20,000,000 prints

RC

z

executions

times

Maintenance 3 Every 10,000,000 prints

Maintenance 2 Every 10,000,000 prints

z

z

Maintenance 2 Every 6,000,000 prints

Maintenance 1 Every 750,000 prints

xxxzxxx

z

Maintenance 4 Every 20,000,000 prints

xxxxxx

3800 3825 3850 3900 3950 3975

0 75 100 150 200 225 250 300 350 375 400 450 500 525 550 600 650 675 700 750 800 825 850 900 950 975 1000 2000

x 10,000 prints

1 time

z z

z

z

z

z

z

z

z

z

z

z

z

z

xxxzxxx

z

z

z

53 times 3 times

z z xxxzxxx

2

9

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P /1050e/1050eP

3. PERIODIC CHECK

3.3

Field Service Ver3.0 Nov.2006

Maintenance item

Caution: • For cleaning of the tools used, be sure to use a vacuum cleaner appropriate for cleaning toner.

NOTE • For the part number of periodically replaced parts, see "Parts guide manual." • For the replacement procedure of periodically replaced parts, see "3.5 Maintenance procedure". 3.3.1

Main body

A. Maintenance 1 (Every 750,000 prints) No.

Unit

Description

Quantity

classification 1

Preparations

Image check

2

Photo conductor

Cleaning of the photo

section

conductor section

Cleaning/

Toner seal board

recycle section

Cleaning blade

3

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

z z

Vacuum cleaner

z

Cleaning pad z

2

Setting powder

Blade set mode (in service mode) 14RT56011F 56UA5351#

z

Cleaning of the inside of

Vacuum cleaner

the cleaning unit z

Cleaning of the inside of the recycle pipe 4

Charger

z

Cleaning of the back

Cleaning pad/drum

plate

cleaner/cotton swab/blower brush

Charger control plate

1

z

2

z

2

z

2

z

2

z

56UA2508# Charger wire 56UA2509# Charger wire vibration proof rubber 55VA2527# Charger cleaning unit 55VA-255# C-clip 45AA2040# 5

Developing

Cleaning of the devel-

section

oping suction section Replacing of the suction

z

Vacuum cleaner z

1

filter 56UA3108# Cleaning of the developing section

10

z

Vacuum cleaner

No.

Unit

3. PERIODIC CHECK Description

classification 5

Developing

Reinstallation to the

section

photo conductor sec-

Quantity

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

tion 6 7

z

Cleaning pad

Cleaning of each sensor

z

Blower brush

Cleaning of the pre-

z

Drum cleaner/

Writing

Cleaning of the dust-

section

proof glass

ADU

transfer roller Cleaning of the loop

cleaning pad z

roller Cleaning of the ADU

z

exit roller Cleaning of the ADU

z

conveyance roller /2 Cleaning of the ADU

z

conveyance roller /3 Cleaning of the ADU

z

conveyance roller /4 Cleaning of the ADU

z

conveyance roller /1 Cleaning of the ADU

z

reverse roller Cleaning of the ADU

z

reverse/exit roller Cleaning of the ADU

z

acceleration roller Cleaning of the paper

z

exit roller /1 Cleaning of the paper

z

exit roller /2 Cleaning of the fusing

z

exit roller Cleaning of the convey-

z

ance section 8

Registration

Cleaning of the paper dust

section

removing brush for the

z

Vacuum cleaner/ blower brush

registration roller /Lw Cleaning of the paper dust

z

removing brush for the registration roller /Up Cleaning of the registra-

z

Blower brush

tion sensor section Cleaning of each sensor

z

11

bizhub PRO 1050/1050P /1050e/1050eP

3. PERIODIC CHECK No.

Field Service Ver3.0 Nov.2006

Unit

Description

Quantity

classification 9

Transfer/sep-

Cleaning of the back

aration

plate

charger

Cleaning of the transfer

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

z

Cleaning pad/drum cleaner/cotton swab/blower brush

z

assist sheet assembly Discharge wire

3

z

3

z

1

z

1

z

1

z

3

z

56UA2613# Transfer presser rubber 56AA1783# Transfer cleaning assembly 56GA-276# Separation cleaning assembly /1 56GA-277# Separation cleaning assembly /2 56GA-278# C-clip 45AA2040# 10 Fusing section

z

Cleaning of the fusing

Roller cleaner/

claw /Up

cleaning pad/drum cleaner

z

Cleaning of the fusing claw /Lw Cleaning web

z

1

56UA5351# Fixing cleaning web counter reset (in service mode) 11 Paper feed

Cleaning of each sensor

z

Blower brush

Cleaning of the paper

z

Vacuum cleaner/

section 12 Vertical conveyance

dust removing brush

section

Cleaning of each sensor

13 Paper exit section

blower brush z

Blower brush

z

Blower brush

z

Drum cleaner/

Removal of the paper exit section Cleaning of the paper exit sensor Cleaning of the main body paper exit roller

14 Scanner section

15 Toner supply section

12

Cleaning of the original

cleaning pad z

glass

Blower brush/drum cleaner/cleaning

Cleaning of the slit glass

z

pad

Cleaning of the toner

z

Vacuum cleaner/

bottle insertion opening

blower brush

No.

Unit

3. PERIODIC CHECK Description

Quantity

classification 16 Main body

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

z

Cleaning of the cover/

Drum cleaner/

machine internal 17 Final check

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

cleaning pad z

Check of the image and the paper through (with various types of adjustments included)

z

PM counter reset (in service mode)

B. Maintenance 2 (Every 1,000,000 prints) No.

Unit

Description

Quantity

classification

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

z

1

Preparations

Image check

2

Photo conductor

Replacing of the drum

section

DR010

every 1,000,000

• Sensitive drum

prints or 220 h. of

z

1

Replace it once for

counter reset (in ser-

driving time, which-

vice mode)

ever is earlier. z

Cleaning of the photo

Drum cleaner/clean-

conductor section

ing pad/vacuum cleaner

Replacing of the drum

z

3

claw 57GA2919# 3

Cleaning/

Cleaning of the clean-

recycle section

ing unit

z

Cleaning pad/ blower brush/vacuum cleaner

4

Developing

Cleaning of the devel-

section

oping section

z

Cleaning pad/vacuum cleaner z

Developer

5

Main body

every 1,000,000

• Developer counter

prints or 200 h. of

reset (in service

driving time, which-

mode)

ever is earlier.

Cleaning of the cover/

z

Drum cleaner/

machine internal 6

Final check

Replace it once for

DV010

Check of the image

cleaning pad z

and the paper through (with various types of adjustments included)

13

bizhub PRO 1050/1050P /1050e/1050eP

3. PERIODIC CHECK

Field Service Ver3.0 Nov.2006

C. Maintenance 3 (Every 1,500,000 prints) No.

Unit

Description

Quantity

classification 1

Toner supply

Agitator plate assem-

section

bly /1

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

z

Cleaning pad

56UA-347# z

Agitator plate assembly /2 56UA-348# 2

Cleaning/

Cleaning of the clean-

recycle section

ing unit Toner guide brush

z

Vacuum cleaner/ Cleaning pad

1

z

1

z

1

z

1

z

1

z

1

z

2

z

2

z

1

z

2

z

6

z

1

z

assembly 56UA-574# Scattering prevention felt 55VA5568# Seal plate /Fr 56UA-559# Seal plate /Rr 56UA-558# 3

Transfer/

Replacing of the trans-

separation

fer assist sheet assem-

charger

bly 56UA-281#

4

Fusing

Fusing roller /Up

section

56UA5304#

Tri-flow (soft roller)

(hard roller) 56UA5470# (soft roller) Heat insulating sleeve 45405339# Fusing bearing /Up 45407504# Fusing roller assembly /Lw 56UA-528# Fusing claw /Lw 25AA5329# Fusing claw /Up 56UA5453# Fusing cleaning sheet assembly 56UA-547# Cleaning of the fusing heating roller

14

2

z

Cleaning pad/blower brush

3. PERIODIC CHECK

D. Maintenance 4 (Every 2,250,000 prints) No.

Unit

Description

Quantity

classification 1

Paper feed

Pick-up roller

section

55VA-484# Paper feed roller

2 2

55VA-483# Separation roller

2

55VA-483#

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

z

Actual replacement cycle: 500,000

z z

E. Maintenance 5 (Every 3,000,000 prints) No.

Unit

Description

Quantity

classification 1

Photo conductor

Replacing of the drum

section

temperature sensor

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

1

z

1

z

1

z

1

z

1

z

1

z

1

z

2

z

2

z

1

z

1

z

1

z

1

z

56GA-209# 2

Cleaning/

Toner seal board

recycle section

56UA-568# Toner guide plate assembly 56UA-561#

3

Fusing

Fusing heater lamp /1

section

55VF8302# 55VB8302#

Fusing heater lamp /2 55VF8303# 56UA8303#

Fusing heater lamp /3 55VF8304# 55VA8304#

Fusing heating roller 55UA5307# Heating roller bearing 56UA7507# Heat insulating sleeve / Lw 26AA5315# Thermistor /2 55VA8804# Thermistor /4 55VA8806# 4

Toner supply

Toner supply sleeve /1

section

55VA-334# Toner supply sleeve /2 55VA-335#

1

15

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P /1050e/1050eP

3. PERIODIC CHECK F.

Field Service Ver3.0 Nov.2006

Maintenance 6 (Every 4,500,000 prints)

No.

Unit

Description

Quantity

classification 1

Vertical

Pre-registration clutch /1

conveyance

56AA8201#

section

Pre-registration clutch /2

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

z

1

Actual replacement cycle: 3,000,000

1

z

1

z

1

z

2

z

1

z

1

z

1

z

56AA8201# Vertical conveyance clutch 56AA8201# Paper dust guide brush assembly 55VA-574# 2

Main body

Ozone filter /A 56UA1121# Ozone filter /K 56UA1128# Conveyance suction filter 56UA1129# Developing suction filter 56UA1122#

z

Cleaning of the cover/

Drum cleaner/

machine internal

cleaning pad

G. Maintenance 7 (Every 6,000,000 prints) No.

Unit

Description

Quantity

classification 1

Charger

Charger unit

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

1

z

1

z

1

z

56UA-250# 2

Developing

Developing suction

section

assembly 56UA-325# Developing unit 56UA-300#

3

ADU

z

Cleaning of the ADU

Blower brush

paper reverse sensor /1 z

Cleaning of the ADU paper reverse sensor /2 Paper exit roller /1

1

z

56UA47432E Paper exit roller /2 assem-

cycle: 6,000,000 1

z

1

z

bly 56UA-035# ADU acceleration roller 56UA4740#

16

Actual replacement

No.

Unit

3. PERIODIC CHECK Description

Quantity

classification 3

ADU

ADU reverse/exit roller

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

z

1

56UA4741# ADU reverse roller

Actual replacement cycle: 6,000,000

1

z

1

z

1

z

1

z

1

z

1

z

1

z

1

z

2

z

1

z

1

z

1

z

1

z

1

z

56UA4741# ADU conveyance roller /1 56UA47442E ADU conveyance roller /2 56UA47442E ADU conveyance roller /3 56UA4595# ADU conveyance roller /4 56UA4683# ADU exit roller 56UA4683# Fusing exit roller 56UA4595# 4

Registration

Registration roller /Up

section

56UA46061E Registration bearing 56UA7602#

5

Transfer/

Transfer/separation

separation

charger unit

charger

56UA-270# TSL 55VA8308#

6

Fusing

Fusing gear

section

56UA7783# Web motor 56GA8017# Fusing actuator 56UA5383#

7

Paper exit

Cleaning of the paper

section

exit sensor Main body paper exit

z

Blower brush

1

z

1

z

roller 56UA45571E 8

Cleaning/

Cleaning gear /A assem-

toner recycle

bly

section

56GA-556#

2

17

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Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P /1050e/1050eP

3. PERIODIC CHECK

Field Service Ver3.0 Nov.2006

H. Maintenance 8 (Every 10,000,000 prints) No.

Unit

Description

Quantity

classification 1

ADU

Reverse gate

7

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

z

56UA4760# 2

Vertical

Conveyance roller /1

conveyance

56UA4413#

section

Conveyance roller /2

Actual replacement cycle: 10,000,000

1

z

Actual replacement cycle: 6,000,000

1

z

1

z

1

z

1

z

1

z

4

z

1

z

1

z

1

z

56UA44141E Conveyance roller /3 56UA44641E Pre-registration roller /1 56UA44111E Pre-registration roller /2 56UA44111E Conveyance exit roller 56UA4412# Pre-registration bearing 56UA7603# Paper dust guide brush gear assembly 56UA-478# 3

Toner supply

Pump unit /Rt

section

56UA-790# Pump unit /Lt 56UA-780#

I.

Maintenance 9 (Every 15,000,000 prints)

No.

Unit

Description

Quantity

classification 1

Paper feed

Paper feed clutch /1

section

56AA8201# Paper feed clutch /2

1

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

z

cycle: 3,000,000 1

z

1

z

1

z

1

z

56AA8201# Separation clutch /1 56AA8201# Separation clutch /2 56AA8201# 2

Cleaning/

Cleaning gear /B

toner recycle

55VA7921#

section

18

2

Actual replacement

3.3.2

3. PERIODIC CHECK

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 DF

A. Maintenance 1 (Every 750,000 prints) No.

Unit

Description

Quantity

classification 1

2

3

Preparations

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

Original through check

z

Cover

z

Paper feed

Pick-up roller

z

Drum cleaner/

section

Paper feed roller

z

cleaning pad

Paper feed assist roller

z

Cleaning pad

z

Registration roller

z

Pre-handling rubber

z

Original count sensor

z

Original size sensor /Lt

z

Original size sensor /Rt

z

Conveyance

Original registration

z

section

sensor /Lt

Blower brush

z

Original registration sensor /Rt 4

Read

Original conveyance

section

sensor

z z

Original skew sensor / Rr

5

Original skew sensor /Fr

z

Paper exit

Mirror on the driven

z

section

roller assembly Original reverse sensor

z

Reverse jam sensor

z

Original reverse/exit

z

sensor 6

Final check

z

Paper through check z

Cleaning of the cover

Drum cleaner/ cleaning pad

B. Maintenance 2 (Every 2,250,000 prints) No.

Unit

Description

Quantity

classification 1

Paper feed

Separation roller

section

13GA4606#

1

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

z

Actual replacement cycle: 400,000

19

bizhub PRO 1050/1050P /1050e/1050eP

3. PERIODIC CHECK

Field Service Ver3.0 Nov.2006

C. Maintenance 3 (Every 4,500,000 prints) No.

Unit

Description

Quantity

classification 1

Paper feed

Pick-up roller

section

13GA4604#

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

z

1

Actual replacement cycle: 800,000

Paper feed roller

1

z

1

z

1

z

15AS4605# Paper feed assist roller 15AS4601# Torque limiter 13GA-135#

3.3.3

PF

A. Maintenance 1 (Every 750,000 prints) No.

Unit

Description

Quantity

classification

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

z

1

Preparations

Paper through check

2

Tray section

Cleaning of each sensor

z

3

Conveyance

Cleaning of each sensor

z

Blower brush

section 4

Final check

z

Paper through check z

Cleaning of the cover

Drum cleaner/ cleaning pad

B. Maintenance 2 (Every 2,250,000 prints) No.

Unit

Description

Quantity

classification 1

Tray section

Pick-up roller

3

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

z

55VA-484# Paper feed roller

cycle: 500,000 3

z

3

z

55VA-483# Separation roller 55VA-483#

20

Actual replacement

3. PERIODIC CHECK

C. Maintenance 3 (Every 4,500,000 prints) No.

Unit

Description

Quantity

classification 1

Conveyance

Pre-registration clutch /1

section

56AA8201#

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

z

1

Actual replacement cycle: 3,000,000

Pre-registration clutch /2

1

z

1

z

1

z

1

z

3

z

56AA8201# Pre-registration clutch /3 56AA8201# Intermediate clutch /Up 56AA8201# Intermediate clutch /Lw 56AA8201# 2

Tray section

Paper dust removing brush 15BY5604#

D. Maintenance 4 (Every 10,000,000 prints) No.

Unit

Description

Quantity

classification 1

Preparations

Paper through check

2

Conveyance

Pre-registration roller

section

15BA45071E Bearing

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

z z

3

Actual replacement cycle: 6,000,000

6

z

4

z

1

z

2

z

56UA7603# Conveyance roller 15BA45081E PFU paper exit roller 15BA5011# Torque limiter 57GA4430# 3

Final check

z

Paper through check Cleaning of the cover

z

Drum cleaner/ cleaning pad

2

21

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P /1050e/1050eP

3. PERIODIC CHECK

Field Service Ver3.0 Nov.2006

E. Maintenance 5 (Every 15,000,000 prints) No.

Unit

Description

Quantity

classification 1

Tray section

Paper feed clutch /1

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

z

1

56AA8201# Paper feed clutch /2

Actual replacement cycle: 3,000,000

1

z

1

z

1

z

1

z

1

z

1

z

56AA8201# Paper feed clutch /3 56AA8201# Separation clutch /1 56AA8201# Separation clutch /2 56AA8201# Separation clutch /3 56AA8201# Forced separation clutch 56AA8201#

F.

Spotted replacement part (Every 50,000 cycle)

No.

Unit

Description

Quantity

classification 1

Tray section

Pick-up roller

(PP-701)

A08R5621# Feed roller

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

1

z

1

z

1

z

A08R5622# Separation roller A08R5622#

22

2

3.3.4

3. PERIODIC CHECK

FD

A. Maintenance 1 (Every 2,250,000 prints) No.

Unit

Description

Quantity

classification 1

Preparations

Paper through check

2

PI section

Paper feed rubber

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

z z

2

50BA-575#

Actual replacement cycle: 100,000

Separation rubber

z

2

13QN-443#

3

Tray up/down

Cleaning of each sensor

z

Cleaning of each sensor

z

Cleaning of each sensor

z

Cleaning of each sensor

z

Blower brush

section 4

Punch section

5

Conveyance section

6

Final check

z

Paper through check z

Cleaning of the cover

Drum cleaner/ cleaning pad

B. Maintenance 2 (Every 5,250,000 prints) No.

Unit

Description

Quantity

classification 1

Preparations

2

PI section

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

z

Paper through check Pick-up rubber

z

6

50BA-574# 3 4

Tray up/down

Tray up down motor

section

129U-108#

Final check

Paper through check Cleaning of the cover

Actual replacement cycle: 200,000

z

1

Actual replacement cycle: 5,000,000

z z

Drum cleaner/ cleaning pad

23

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P /1050e/1050eP

3. PERIODIC CHECK

Field Service Ver3.0 Nov.2006

C. Maintenance 3 (Every 10,000,000 prints) No.

Unit

Description

Quantity

classification 1

Preparations

Paper through check

2

Punch

Punch motor

section

15AG-573#

Conveyance

Roller solenoid /1

section

15AG-493#

3

Roller solenoid /2

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

z z

1

Actual replacement cycle: 5,000,000

1

z

1

z

1

z

1

z

15AG-493# Roller solenoid /3 15AG-493# Roller solenoid /4 15AG-493# 4

Final check

z

Paper through check Cleaning of the cover

z

Drum cleaner/ cleaning pad

24

3.3.5

3. PERIODIC CHECK

LS

A. Maintenance 1 (Every 15,000,000 prints) No.

Unit

Description

Quantity

classification 1

Preparations

Paper through check

2

Conveyance

Paper press solenoid /3

section

15AV8255# Paper press solenoid /1

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

z z

1

Actual replacement cycle: 5,000,000

1

z

1

z

1

z

1

z

15AV8252# Paper press solenoid /2 15AV8251# Rear stopper solenoid 15AV8253# Stacker tray up down motor 15AV8003# Cleaning of each sensor 3

Final check

z z

Paper through check Cleaning of the cover

Blower brush

z

Drum cleaner/ cleaning pad

25

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P /1050e/1050eP

3. PERIODIC CHECK 3.3.6

Field Service Ver3.0 Nov.2006

FS

A. Maintenance 1 (Every 750,000 prints) No.

Unit

Description

Quantity

classification

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

z

1

Preparations

Paper through check

2

Main tray

Paper exit roller /A

section

122H4825#

Stacker

Cleaning of each sensor

z

Blower brush

Conveyance

Cleaning of the paper

z

Vacuum cleaner/

section

dust removing brush

Stapler

Cleaning of staple

section

scraps box

Final check

Paper through check

3

z

8

section 4 5 6

blower brush z z z

Cleaning of the cover

Drum cleaner/ cleaning pad

B. Maintenance 2 (Every 3,000,000 prints) No.

Unit

Description

Quantity

classification 1

Stapler

Stapler unit /Fr

section

15AA4222#

1

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

z

Actual replacement cycle: 500,000

Stapler unit /Rr

1

z

15AA-450#

C. Maintenance 3 (Every 5,250,000 prints) No.

Unit

Description

Quantity

classification 1

Stacker

Intermediate roller

section

release solenoid 15AA-449#

26

2

1

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

z

3.3.7

3. PERIODIC CHECK

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 SD

A. Maintenance 1 (Every 750,000 prints) No.

Unit

Description

Quantity

classification 1 2

Right angle

Right angle conveyance

conveyance

sensor /1

section

Right angle conveyance

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

z

Blower brush

z

sensor /2 3

z

Right angle conveyance

Drum cleaner/

roller /1 4

cleaning pad z

Right angle conveyance roller /2

5

z

Right angle conveyance roller /3

6

z

Right angle conveyance roller /4

7

Folding

Folding main scan align-

section

ment home sensor /Fr1

z z

Folding main scan align-

8

Blower brush

ment home sensor /Fr2 9

Folding entrance roller /1

z

Drum cleaner/

10

Folding entrance roller /2

z

cleaning pad

11

Folding entrance roller /3

z

Saddle stitching paper

z

12 Saddle stitching

Blower brush

sensor

13 section

Bundle sensor /1

z

14 Bundle pro-

Bundle sensor /2

z

15 Trimmer

Trimmer scraps full sensor

z

16 section

Trimmer board assembly

cessing section

z

15AN5282#

Actual replacement cycle: 18,900 cuts

B. Maintenance 2 (Every 1,500,000 prints) No.

Unit

Description

Quantity

classification 1

Trimmer

Trimmer blade assembly

section

15AN-570#

1

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

z

Actual replacement cycle: 37,500 cuts

2

27

bizhub PRO 1050/1050P /1050e/1050eP

3. PERIODIC CHECK

Field Service Ver3.0 Nov.2006

C. Maintenance 3 (Every 8,000,000 prints) No.

Unit

Description

Quantity

classification 1

Trimmer

Trimmer blade motor

section

15AN8002#

2

1

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

z

Actual replacement cycle: 200,000 cuts

Trimmer press motor

1

z

15AN8002#

D. Maintenance 4 (Every 20,000,000 prints) No.

Unit

Description

Quantity

classification 1 2

Right angle

Roller release solenoid /1

conveyance

15AN8251#

section

Roller release solenoid /2

1

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

z

cycle: 5,000,000 1

z

15AN-239# 3

Right angle gate solenoid

5

Saddle

Stapler assembly /Rt

stitching

15AN-550#

section

Stapler assembly /Lt

1

z

7

Folding

Roller release solenoid /3

section

15AN8251#

Bundle pro-

Bundle press stage

Actual replacement cycle: 5,000,000

1

z

Actual replacement cycle: 1,000,000

1

z

15AN-550# 6

Actual replacement cycle: 5,000,000

15AN-249# 4

Actual replacement

Actual replacement cycle: 1,000,000

1

z

Actual replacement cycle: 5,000,000

1

z

Actual replacement

cessing sec- gear

cycle: 500,000 books

tion

(Bundle exit tray

15AN7719#

exit)

28

2

3.3.8

3. PERIODIC CHECK

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 PB

A. Maintenance 1 (Every 750,000 prints) No.

Unit

Description

classification

Quantity

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

1

Conveyance

Entrance sensor

z

2

section

SC entrance sensor

z

3

Sub tray conveyance roller

z

Drum cleaner/

4

Intermediate conveyance roller

z

cleaning pad

5

Entrance conveyance roller

z

6

Cover paper conveyance roller

z

Glue tank

z

7

Glue tank

Blower brush

z*2

Tweezers, industrial

section 8

wiper, multemp FF-RM Filter

z

A0753724# 9

Cover paper

Cover paper folding

section

plate

10

Book spine backing

z*1

Tweezers, industrial wiper

z*1

plate 11

Book exit belt /Rr

z

Drum cleaner/

12

Book exit belt /Fr

z

cleaning pad

13

Cover paper

z

conveyance roller /Rt 14

Cover paper

z

conveyance roller /Lt 15

Cover paper table

z

entrance roller 16

Paper dust removing

Blower brush

z

brush 17

z*3

Cover paper alignment

Plas guard No.2

plate shafts 18 Glue supply

Pellet hopper

z

19 Book stock

Book load limit sensor

z

20 section

Book upper limit LED

z

21

Book conveyance belt /Rr

z

Drum cleaner/

22

Book conveyance belt /Fr

z

cleaning pad

23

Book movement belt

z

Paper dust removing

z

24 Cover paper tray section 25

Blower brush

Blower brush

brush Paper dust removing

z

roller 26

Conveyance roller

z

Drum cleaner/ cleaning pad

2

29

bizhub PRO 1050/1050P /1050e/1050eP

3. PERIODIC CHECK 27 SC section

Field Service Ver3.0 Nov.2006 Switchback roller

z

13GQ4519# 28

Switchback assist roller /Rr

z

Drum cleaner/

29

Switchback assist roller /Fr

z

cleaning pad

*1

Cleaning of the cover paper folding plate and the book spine backing plate is an abbreviated cleaning. Remove adhered glue as necessary.

*2

Lubricate the glue apply roller motor drive connecting gear.

*3

Lubricate the cover paper alignment plate shafts.

B. Maintenance 2 (Every 6,000,000 prints) No.

Unit

Description

Quantity

classification 1

SC section

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

SC switchback release

z

motor 13GQ8005#

C. Maintenance 3 (Every 10,000,000 prints) No.

Unit

Description

Quantity

classification 1 2

Cutter sec-

Roller cutter blade Assy

tion

A0754421#

Sub tray

Sub tray exit solenoid

section

15ANR714#

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

z z

D. Maintenance 4 (Every 20,000,000 prints) No.

Unit

Description

Quantity

classification 1

SC section

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

SC pressure arm solenoid

z

A075B746# 2

FD alignment solenoid

z

15AA8251#

E. Spotted replacement part (Every 500,000 cycle) No.

Unit

Description

Quantity

classification 1

Cover paper

Pick-up roller

tray section

55VA-484# Paper feed roller

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

1

z

1

z

1

z

55VA-483# Separation roller 55VA-483#

29-1

2

bizhub PRO 1050/1050P /1050e/1050eP

3. PERIODIC CHECK

Field Service Ver3.0 Nov.2006

D. Spotted replacement part (Every 3,000,000 cycle) No.

Unit

Description

Quantity

classification 1

Cover paper

Cover paper pick up

tray section

clutch

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

z

1

56AA8201#

3.3.9

RC

A. Maintenance 1 (Every 750,000 prints) No.

Unit

Description

Quantity

classification 1

Waste toner

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

z

Hose /3

Drum cleaner/

conveyance

cleaning pad

section 2

Waste toner

Waste toner collecting

collecting

box

box

14RT-970#

1

z

B. Maintenance 2 (Every 10,000,000 prints) No.

Unit

Description

Quantity

classification 1 2

Waste toner

Accumulator

conveyance

14RT-230#

section

Recycle pump 14RT-210#

30

2

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

1

z

1

z

Blower brush

3.4

3. PERIODIC CHECK

Replacement parts list

NOTE • For the part number of periodically replaced parts, see "Parts guide manual." • For the replacement procedure of periodically replaced parts, see "3.5 Maintenance procedure". • The parts count No. given in the table below represents the number of the fixed parts number in the service mode. 3.4.1 No.

Main body Classification

Part name

Part number

Qt.

Actual

Parts count

replacement

No.

cycle 1

Main body

Ozone filter /A

56UA1121#

2

4,500,000

32

2

Ozone filter /K

56UA1128#

1

4,500,000

32

3

Conveyance suction filter

56UA1129#

1

4,500,000

33

4

Developing suction filter

56UA1122#

1

4,500,000

33 22

5

Photo con-

Drum temperature sensor

56GA-209#

1

3,000,000

6

ductor section

Drum

DR010

1

* 1,000,000

Drum claw

57GA2919#

3

1,000,000

9

Charger unit

56UA-250#

1

6,000,000

34

9

Charger control plate

56UA2508#

1

750,000 4

10

Charger wire

56UA2509#

2

750,000 3

11

Charger rubber vibration isolator

55VA2527#

2

750,000

12

Charger cleaning unit

55VA-255#

2

750,000 5

13

C-clip

45AA2040#

2

750,000

Developing unit

56UA-300#

1

6,000,000

36

15

Developing suction assembly

56UA-325#

1

6,000,000

37

16

Suction filter

56UA3108#

1

17

Developer

DV010

1

* 1,000,000

18

Agitator plate assembly /1

56UA-347#

1

1,500,000

153

19

Agitator plate assembly /2

56UA-348#

1

1,500,000

153

Toner supply sleeve /1

55VA-334#

1

3,000,000

23

21

Toner supply sleeve /2

55VA-335#

1

3,000,000

24

22

Pump unit /Lt

56UA-780#

1

10,000,000 52

23

Pump unit /Rt

56UA-790#

1

10,000,000 51

7 8

14

Charger

Developing section

20

Toner supply

750,000 6

section

*

24

Cleaning/

Cleaning blade

56UA5351# 14RT56011F

2

25

recycle sec-

Toner seal board

56UA-568#

1

3,000,000

25

26

tion

Toner guide brush assembly

56UA-574#

1

1,500,000

12

27

Scattering prevention felt

55VA5568#

1

1,500,000

28

Seal plate /Fr

56UA-559#

1

1,500,000

14

29

Seal plate /Rr

56UA-558#

1

1,500,000

13

750,000 2

The actual replacement cycle of the drum and developer is 1,000,000 prints or 220 hours of use, whichever is earlier.

2

31

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P /1050e/1050eP

3. PERIODIC CHECK

No.

Field Service Ver3.0 Nov.2006

Classification

Part name

Part number

Qt.

Actual

Parts count No.

replacement cycle 30

Cleaning/recy-

Toner guide plate assembly

56UA-561#

1

3,000,000

26

31

cle section

Cleaning gear /A assembly

56GA-556#

1

6,000,000

167

Cleaning gear /B

55VA7921#

1

15,000,000

172

32

32

33

Paper feed sec-

Pick-up roller

55VA-484#

2

500,000 53,57

34

tion

Paper feed roller

55VA-483#

2

500,000 54,58

35

Separation roller

55VA-483#

2

500,000 54,58

36

Paper feed clutch /1

56AA8201#

1

3,000,000

55

37

Paper feed clutch /2

56AA8201#

1

3,000,000

59

38

Separation clutch /1

56AA8201#

1

3,000,000

56

39

Separation clutch /2

56AA8201#

1

3,000,000

60

40

Vertical con-

Conveyance roller /1

56UA4413#

1

6,000,000

82

41

veyance sec-

Conveyance roller /2

56UA44141E

1

6,000,000

83

42

tion

Conveyance roller /3

56UA44641E

1

6,000,000

83

43

Pre-registration roller /1

56UA44111E

1

6,000,000

84

44

Pre-registration roller /2

56UA44111E

1

6,000,000

85

45

Conveyance exit roller

56UA4412#

1

6,000,000

77

46

Paper dust guide brush assembly

55VA-574#

1

4,500,000

76

47

Pre-registration bearing

56UA7603#

4

6,000,000

48

Pre-registration clutch /1

56AA8201#

1

3,000,000

79

49

Pre-registration clutch /2

56AA8201#

1

3,000,000

81

50

Vertical conveyance clutch

56AA8201#

1

3,000,000

80

51

Paper dust guide brush gear assembly

56UA-478#

1

10,000,000

52

Transfer/sepa-

Transfer/separation charger unit

56UA-270#

1

53

ration charger

Discharge wire

56UA2613#

3

750,000 7

54

Transfer presser rubber

56AA1783#

3

750,000

55

Transfer cleaning assembly

56GA-276#

1

750,000 8

56

Separation cleaning assembly /1

56GA-277#

1

750,000 8

57

Separation cleaning assembly /2

56GA-278#

1

750,000 8

58

C-clip

45AA2040#

3

750,000

59

Transfer assist sheet assembly

56UA-281#

1

1,500,000

10, 11

60

TSL

55VA8308#

1

6,000,000

39

6,000,000

38

61

Registration

Registration roller /Up

56UA46061E

1

6,000,000

40

62

section

Registration bearing

56UA7602#

2

6,000,000

40

63

ADU section

Paper exit roller /1

56UA47432E

1

6,000,000

44

64

Paper exit roller /2 assembly

56UA-035#

1

6,000,000

65

ADU accelerate roller

56UA4740#

1

6,000,000

41

66

Reverse/exit roller

56UA4741#

1

6,000,000

42

67

ADU reverse roller

56UA4741#

1

6,000,000

43

68

ADU conveyance roller /1

56UA47442E

1

6,000,000

45

2

No.

Classification

3. PERIODIC CHECK Part name

Part number

Qt.

Actual

Parts count

replacement

No.

cycle 69

ADU section

ADU conveyance roller /2

56UA47442E

1

6,000,000

45

70

ADU conveyance roller /3

56UA4595#

1

6,000,000

45

71

ADU conveyance roller /4

56UA4683#

1

6,000,000

45

72

ADU exit roller

56UA4683#

1

6,000,000

45

73

Fusing exit roller

56UA4595#

4

6,000,000

46

74

Reverse gate

56UA4760#

7

10,000,000

75

Fusing sec-

Cleaning web

56UA5351#

1

750,000 1

76

tion

Fusing heater lamp /1

55VB8302# 55VF8302#

1

3,000,000

77

Fusing heater lamp /2

55VF8303# 56UA8303#

1

3,000,000

78

Fusing heater lamp /3

55VB8304# 55VF8304#

1

3,000,000

79

Fusing roller /Up

56UA5304#

1

1,500,000

15

56UA5470# 80

Heat insulating sleeve

45405339#

2

1,500,000

19

81

Fusing bearing /Up

45407504#

2

1,500,000

20

82

Heating roller bearing

56UA7507#

2

3,000,000

28

83

Fusing gear

56UA7783#

1

6,000,000

48

84

Fusing roller /Lw assembly

56UA-528#

1

1,500,000

16

85

Fusing heating roller

56UA5307#

1

3,000,000

31

86

Heat insulating sleeve /Lw

26AA5315#

2

3,000,000

27

87

Fusing claw /Up

56UA5453#

6

1,500,000

17

88

Fusing claw /Lw

25AA5329#

2

1,500,000

18

89

Thermistor /2

55VA8804#

1

3,000,000

29

90

Thermistor /4

55VA8806#

1

3,000,000

30

91

Fusing actuator

56UA5383#

1

6,000,000

50

92

Web motor

56GA8017#

1

6,000,000

49

93

Fusing cleaning sheet assembly

56UA-547#

1

1,500,000

21

Main body paper exit roller

56UA45571E

1

6,000,000

47

94

Paper exit section

33

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Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P /1050e/1050eP

3. PERIODIC CHECK 3.4.2

Field Service Ver3.0 Nov.2006

Option

No.

Classification

Part name

Part number

Qt.

Actual

Parts count No.

replacement cycle 1

Pick-up roller

13GA4604#

1

800,000 141

2

Paper feed roller

15AS4605#

1

800,000 142

3

Paper feed auxiliary roller

15AS4601#

1

800,000 144

4

Separation roller

13GA4606#

1

400,000 143

5

Torque limiter

13GA-135#

1

800,000 145

Pick-up roller

55VA-484#

3

500,000 61,66,71

7

Paper feed roller

55VA-483#

3

500,000 62,67,72

8

Separation roller

55VA-483#

3

500,000 62,67,72

9

Paper dust removing brush

15BY5604#

3

3,000,000

10

Paper feed clutch /1

56AA8201#

1

3,000,000 63

11

Paper feed clutch /2

56AA8201#

1

3,000,000 68

12

Paper feed clutch /3

56AA8201#

1

3,000,000 73

13

Separation clutch /1

56AA8201#

1

3,000,000 64

14

Separation clutch /2

56AA8201#

1

3,000,000 69

15

Separation clutch /3

56AA8201#

1

3,000,000 74

16

Forced separation clutch

56AA8201#

1

3,000,000 70

17

Pre-registration clutch /1

56AA8201#

1

3,000,000 90

18

Pre-registration clutch /2

56AA8201#

1

3,000,000 91

19

Pre-registration clutch /3

56AA8201#

1

3,000,000 92

20

Torque limiter

57GA4430#

2

6,000,000

21

Intermediate clutch /Up

56AA8201#

1

3,000,000 93

22

Intermediate clutch /Lw

56AA8201#

1

3,000,000 94

23

Pre-registration roller

15BA45071E

3

6,000,000 86,87,88

24

Bearing

56UA7603#

6

6,000,000

25

Conveyance roller

15BA45082F

4

6,000,000 86,88

26

PFU paper exit roller

15BA5011#

1

6,000,000 89

Pick-up rubber

50BA-574#

6

200,000 114,117

28

Paper feed rubber

50BA-575#

2

100,000 116,119

29

Separation rubber

13QN-443#

2

100,000 115,118

30

Roller solenoid /1

15AG-493#

1

5,000,000 121

31

Roller solenoid /2

15AG-493#

1

5,000,000 121

32

Roller solenoid /3

15AG-493#

1

5,000,000 122

33

Roller solenoid /4

15AG-493#

1

5,000,000 122

34

Punch motor

15AG-573#

1

5,000,000 120

35

Tray up down motor

129U-108#

1

5,000,000 123

Stacker tray up down motor

15AV8003#

1

5,000,000 128, 133

37

Paper press solenoid /1

15AV8252#

1

5,000,000 124, 129

38

Paper press solenoid /2

15AV8251#

1

5,000,000 126, 131

39

Paper press solenoid /3

15AV8255#

1

5,000,000 125, 130

6

27

36

34

DF

PF

FD

LS

2

No.

Classification

3. PERIODIC CHECK Part name

Part number

Qt.

Actual

Parts count

replacement

No.

cycle 40

LS

Rear stopper solenoid

15AV8253#

1

5,000,000 127, 132

41

FS

Intermediate roller release solenoid

15AA-449#

1

5,000,000 113

42

Stapler unit /Fr

15AA4222#

1

500,000 111

43

Stapler unit /Rr

15AA-450#

1

500,000 112

44

Paper exit roller /A (sponge roller)

122H4825#

8

750,000

Roller release solenoid /1

15AN8251#

1

5,000,000 139

46

Roller release solenoid /2

15AN-239#

1

5,000,000 140

47

Roller release solenoid /3

15AN8251#

1

5,000,000 140

48

Right angle gate solenoid

15AN-249#

1

5,000,000 138

49

Stapler assembly /Rt

15AN-550#

1

1,000,000 134

50

Stapler assembly /Lt

15AN-550#

1

1,000,000 135

51

Trimmer blade assembly

15AN-570#

1

37,500 136

52

Trimmer board assembly

15AN5282#

1

18,900 137

53

Trimmer blade motor

15AN8002#

1

200,000

54

Trimmer press motor

15AN8002#

1

200,000

55

Bundle press stage gear

15AN7719#

1

500,000

Switchback roller

13GQ4519#

1

750,000 158

57

Cover paper separation clutch

56AA8201#

1

3,000,000 162

58

Roller cutter blade Assy

A0754421#

1

100,000 163

59

Filter

A0753724#

1

750,000 164

60

Sub tray exit solenoid

15ANR714#

1

10,000,000 154

61

SC switchback release motor

13GQ8005#

1

6,000,000 155

62

FD alignment solenoid

15AA8251#

1

20,000,000 156

63

SC pressure arm solenoid

A075B746#

1

20,000,000 157

Recycle pump

14RT-210#

1

10,000,000 151

61

Accumulator

14RT-230#

1

10,000,000 152

62

Waste toner recycle box

14RT-970#

1

750,000 150

45

56

60

SD

PB

RC

(including the waste toner filter)

3.4.3 No.

Spot replacement parts list Classification

Part name

Part number

Qt.

Actual

Parts count

replacement

No.

cycle 1

Pick-up roller

55VA-484#

1

500,000 159

2

Paper feed roller

55VA-483#

1

500,000 160

3

Separation roller

55VA-483#

1

500,000 160

4

Cover paper pick up clutch

56AA8201#

1

3,000,000 161

Pick-up roller

A08R5621#

1

50,000 61,66,71

6

Paper feed roller

A08R5622#

1

50,000 62,67,72

7

Separation roller

A08R5622#

1

50,000 62,67,72

5

PB

PF (PP-701)

2

35

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P /1050e/1050eP

3. PERIODIC CHECK

3.5

Field Service Ver3.0 Nov.2006

Maintenance procedure

Caution: • When replacing periodically replaced parts, be sure to unplug the power cord of the main body from the power outlet.

3.5.1

External section

A. Replacing the ozone filters /A, /K and the conveyance suction filter (1) Periodically replaced parts/cycle • Ozone filter /A: Every 4,500,000 prints • Ozone filter /K: Every 4,500,000 prints • Conveyance suction filter: Every 4,500,000 prints (2) Procedure

1.

[1]

Loosen 2 screws [1] and remove the exhaust cover [2].

[2]

1050fs2053c

2.

[1]

/K [2], and the conveyance suction filter [3].

3. [2]

[3]

1050fs2054c

36

Remove 2 ozone filters /A [1] and the ozone filter Reinstall the above parts following the removal steps in reverse.

3. PERIODIC CHECK

B. Replacing the developing suction filter (1) Periodically replaced parts/cycle • Developing suction filter: Every 4,500,000 prints (2) Procedure

1.

Loosen 2 screws [1] and remove the filter cover [2].

[1]

[2]

1050fs2055c

[1]

2. 3.

Remove the developing suction filter [1]. Reinstall the above parts following the removal steps in reverse.

1050fs2056c

37

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Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P /1050e/1050eP

3. PERIODIC CHECK 3.5.2

Field Service Ver3.0 Nov.2006

Photo conductor section

A. Removing/reinstalling the photo conductor section NOTE • When the drum section has been removed, be sure to store it in a dark place with the drum cover provided. • When removing/reinstalling the photo conductor section, be careful not to rotate the drum in any direction other than the specified direction. Rotating it in the opposite direction to the rotational direction while printing may cause damage to the cleaning blade. • When removing/reinstalling the photo conductor section, be absolutely sure not to touch the drum claw. (1) Procedure

1. 2.

[1]

Open the front doors /Rt and /Lt. Bring down lever A of the ADU. (See P.112)

3.

Loosen 3 screws [1] and remove the photo conductor section cover [2].

[2]

1050fs2089c

[3]

4. 5.

[2]

Remove screw [1]. Loosen screw [2] and pull out the intermediate toner hopper [3].

[1]

1050fs2090c

38

3. PERIODIC CHECK

6.

[2]

Release the lock [1] and open the intermediate toner hopper [2].

[1]

1050fs2091c

7. 8.

[1]

Remove the 2 screws [1]. Remove the screw [2], pull the knob [3] toward you and lock the toner recycle pipe [4] while raising it up in the arrow-marked direction.

[4]

[3]

[2]

1050fs2092c

9.

[5]

Remove the screw [1] and pull out the coupling [2].

10. Hold the sections marked with [3] and [4] and pull out the photo conductor section [5].

11. Reinstall the above parts following the removal steps in reverse. NOTE • For reinstallation of the coupling, see "B. Cleaning/reinstallation of the coupling" in the next section.

[3]

[1]

[2]

[4]

1050fs2093c

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Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P /1050e/1050eP

3. PERIODIC CHECK

Field Service Ver3.0 Nov.2006

B. Cleaning/reinstallation of the coupling NOTE • Be sure to conduct this operation when removing the photo conductor section. (1) Procedure

1.

[1]

Clean the periphery of the coupling with drum cleaner.

2.

Insert the coupling so that the protrusions [2] of the coupling [1] get into the depressed portions

[2]

[4] of the drum [3]. NOTE • An detent [5] is provided on the inside of the coupling [1]. So be sure to set it into the key groove [7] of the drum shaft [6].

[4]

[7] [3]

[6]

[2]

[5]

40

fs503fs2094c

3. PERIODIC CHECK

3.

While attaching a plus driver lightly to the coupling [1], rotate the coupling [1] clockwise until its meshing surface fits the external surface of the bearing [2].

[1]

[2]

1050fs2420c

4.

Tighten the coupling [2] with the screw [1].

[2]

[1]

1050fs2095c

41

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Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P /1050e/1050eP

3. PERIODIC CHECK

Field Service Ver3.0 Nov.2006

C. Replacing the charger unit NOTE • When removing the charger unit, be careful not to touch the mesh portion of the charger control plate with bear hands. • When cleaning the charger control plate, blow off dirt with the blower brush. (1) Periodically replaced parts/cycle • Charger unit: Every 6,000,000 prints (2) Procedure

1. [3]

Pull the photo conductor section out of the main body. (See P.38)

2.

Disconnect the connector [1] and remove the wiring harness of the charger from the harness clamps [2] at the 3 places.

3.

[2]

Hold the portions marked with [3] and [4] and remove the charger unit [5].

4.

Reinstall the above parts following the removal steps in reverse.

[1] [5]

[4]

42

1050fs2096c

3. PERIODIC CHECK

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 D. Replacing the charger control plate (1) Periodically replaced parts/cycle • Charger control plate: Every 750,000 prints (2) Procedure

1.

Remove the charger unit. (See P.42)

2.

Slide the lever [1] in the arrow-marked direction [2] to release the lock [3] and remove the charger

[4]

control plate [4]. NOTE • Be sure to avoid loosening or removing the screw [5] that fastens the lever.

3.

Reinstall the above parts following the removal steps in reverse.

[3] [5]

[4]

[1]

[2]

1050fs2104c

43

bizhub PRO 1050/1050P /1050e/1050eP

3. PERIODIC CHECK

Field Service Ver3.0 Nov.2006

E. Replacing the charger wire/charger vibration proof rubber (1) Periodically replaced parts/cycle • Charger wire: Every 750,000 prints • Charger vibration proof rubber: Every 750,000 prints (2) Procedure

[2]

1. 2. 3.

[5]

Remove the charger unit. (See P.42) Remove the charger control plate. (See P.43) Remove the spark arrester plates /Fr [1] and /Rr [2].

4.

Remove the springs [3], one each, and then remove the charger wires [4] and the charger vibration proof rubber [5], one each.

NOTE • When reinstalling the charger wire, be sure to insert each of the wires into the cut [6] of the

[6] [4]

[5]

charger vibration proof rubber. • Be sure to reinstall the charger wires so that the hook [7] of each spring turns to the inside.

5.

Reinstall the above parts following the removal steps in reverse.

[7]

[4]

44

[3]

[1]

[7]

1050fs2105c

F.

3. PERIODIC CHECK

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 Replacing the charger cleaning unit/C-clip

(1) Periodically replaced parts/cycle • Charger cleaning unit: Every 750,000 prints • C-clip: Every 750,000 prints (2) Procedure

1. 2. 3. 4.

[4]

[3]

Remove the charger unit.(See P.42) Remove the charger control plate. (See P.43) Remove the charger wire. (See P.44) Remove the C-clip [3], one each, from the shaft [2] of the charger cleaning unit [1].

[2]

5.

Reverse the charger unit [4] and remove the 2 charger cleaning units.

6.

Remove the collar [5] from the shaft of each of the charger cleaning units.

7.

When the charger back plate is stained, clean it with drum cleaner and a cleaning pad.

[4]

[1]

NOTE • Be careful that the collar inserted into the shaft of the charger cleaning unit does not

[6]

drop off. • Be sure to reinstall the charger cleaning unit so that the marking "F" [6] turns in the same direction as shown in the drawing.

8.

Reinstall the above parts following the removal steps in reverse.

[1]

[2]

[5]

1050fs2106c

1

45

bizhub PRO 1050/1050P /1050e/1050eP

3. PERIODIC CHECK

Field Service Ver3.0 Nov.2006

G. Replacing the drum temperature sensor (1) Periodically replaced parts/cycle • Drum temperature sensor: Every 3,000,000 prints (2) Procedure

[2]

1. 2. 3.

Pull out the photo conductor section.(See P.38) Remove the charger unit. (See P.42) Remove 2 connectors [1] and then remove the wiring harness from the wiring harness clamp.

NOTE • Take note of the direction of the connector to be removed.

4.

port stay assembly [3].

[3]

[1]

[2]

46

Loosen 2 screws [2] and remove the sensor sup-

[1]

1050fs2097c

3. PERIODIC CHECK

5. 6.

[3]

Disconnect the connector [1]. Remove the screw [2] and then remove the drum temperature sensor [3].

7.

Reinstall the above parts following the removal steps in reverse.

[1]

[2]

1050fs2098c

47

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P /1050e/1050eP

3. PERIODIC CHECK

Field Service Ver3.0 Nov.2006

H. Replacing the drum/cleaning of the photo conductor section NOTE • Be careful not to touch or damage the drum and the cleaning blade with bare hands. • When storing the drum, be sure to store it in dark place with the drum cover attached. • When reinstalling the drum, the cleaning blade and the toner guide brush, be sure to apply setting powder all around the drum and the cleaning blade regardless of these parts being new or used ones. • When the drum is applied with setting powder, be sure to conduct the following operations before installing the photo conductor section to the main body: 1) With the charger and the developing section removed, rotate the drum one full turn (to prevent splashing of setting powder to the charger and prevent the image from getting blurred). 2) When installing a new drum, be sure to reset the photo conductor counter in the service mode. If not reset, image fogging and toner splash may result.(See P.350) (1) Periodically replaced parts/cycle • Drum: 1,000,000 prints or 220 hours drive, whichever is earlier (2) Procedure

1.

[1]

Pull out the photo conductor section. (See P.38)

2.

Remove the charger unit. (See P.42)

3.

Remove the sensor support stay assembly. (See P.46)

4.

Remove the developing unit. (See P.53)

5.

Remove the cleaning section. (See P.72)

6.

1050fs2099c

48

Remove the drum [1].

3. PERIODIC CHECK

7.

Clean toner adhered around the drum installation section [1] and the developing suction duct [2].

8.

Clean the maximum density sensor [3] and the gamma sensor [4] on the toner control sensor board (TCSB) with a cleaning pad.

[3]

[4]

[1]

[2]

1050fs2100c

9.

Clean toner in the recycle pipe [1] and on the toner receiving plate [2] with a vacuum cleaner.

NOTE • When cleaning toner with a vacuum cleaner, be sure to turn the shutter section [3] in the arrow-marked direction. • When cleaning the recycle pipe, be sure to tap the pipe softly to let toner that adheres to the inner wall drop off, and then rotate the gear [4] to discharge the toner.

[4]

[1]

[2] [3]

1050fs2400c

10. Reinstall the above parts following the removal steps in reverse.

49

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bizhub PRO 1050/1050P /1050e/1050eP

3. PERIODIC CHECK I.

Field Service Ver3.0 Nov.2006

Replacing the drum claw

NOTE • When reinstalling the drum claw, take note of the direction and position of the claw. (1) Periodically replaced parts/cycle • Drum claw: Every 1,000,000 prints (2) Procedure

[4]

[3]

1. 2. 3. 4.

Pull out the photo conductor section.(See P.38) Remove the cleaning unit. (See P.72) Remove the drum. (See P.48) Disconnect the connector [1] and remove the spring [2].

5.

Remove 2 screws [3] and then remove the drum claw unit [4].

[1]

50

[3]

[2]

1050fs2101c

3. PERIODIC CHECK NOTE

[3]

• When reinstalling the drum claw unit [1], be sure to set the projection [2] of the drum claw unit to the guide hole [4] of the photo conductor section [3].

[4]

[3] [4]

[2]

[1]

1050fs2102c

51

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P /1050e/1050eP

3. PERIODIC CHECK

6.

[3]

Remove the C-clip [1], pull out the shaft [2] in the arrow-marked direction and remove the 3 drum claws [3].

7.

Remove the springs [4], one each, from each of the dram claws.

[2] NOTE • When reinstalling the drum claws, be sure to clean the shaft with drum cleaner and a cleaning pad. Reinstalling the separation claws with toner adhered causes the operation to slow down. • When reinstalling the drum claws, be sure to

[3]

insert the C-clip between the ribs [5]. • After reinstalling the dram claws, check to see if they move smoothly.

[4]

[1]

Reinstall the above parts following the removal steps in reverse.

[5]

52

8.

1050fs2103c

3.5.3

3. PERIODIC CHECK

Developing section

A. Replacing the suction filter (1) Periodically replaced parts/cycle • Suction filter: Every 750,000 prints (2) Procedure

1.

[2]

Pull the photo conductor section out of the main body. (See P.38)

[1]

2.

Open the cover of the developing suction assembly [1].

3. 4.

Remove the suction filter [2]. Clean the outside and the inside of the developing suction assembly with the cleaner.

NOTE • When reinstalling the suction filter, be sure to 1050fs2107c

expand the filter opening before installation. • When reinstalling it, make sure that the cover of the developing suction assembly has been closed thoroughly.

5.

Reinstall the above parts following the removal steps in reverse.

B. Replacing the developing suction assembly (1) Periodically replaced parts/cycle • Developing suction assembly: Every 6,000,000 prints (2) Procedure

1.

Pull the photo conductor section out of the main body. (See P.38)

2.

Remove the screw [1] and then remove the developing suction assembly [2].

[2]

3.

Reinstall the above parts following the removal steps in reverse.

[1]

1050fs2108c

53

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P /1050e/1050eP

3. PERIODIC CHECK

Field Service Ver3.0 Nov.2006

C. Cleaning of the developing unit (1) Procedure

1.

[1]

Pull the photo conductor section out of the main body. (See P.38)

2.

Remove the developing suction assembly. (See P.53)

3.

Remove the developing unit. (See P.55)

4.

Remove the developing unit cover /1. (See P.55)

[3]

[3]

[2]

5.

Clean up the developer regulation blade [1], the underside of the developing roller [2] and both

1050fs2401c

sides of the developer roller [3] with a vacuum cleaner. NOTE • Be careful not vacuum too much developer necessarily. Cleaning should be restricted only to stained sections. • Be careful not to bend the lower sheet.

6.

[1]

Clean up the rear side of the developing unit cover /1 [1] with a vacuum cleaner.

7.

Clean up the suction duct [2] of the developing unit cover /1 with a vacuum cleaner.

8.

Reinstall the above parts following the removal steps in reverse.

[2]

1050fs2402c

54

2

3. PERIODIC CHECK

D. Replacing the developing unit (1) Periodically replaced parts/cycle • Developing unit: Every 6,000,000 prints (2) Procedure

1.

Pull the photo conductor section out of the main body. (See P.38)

2.

Remove the developing suction assembly. (See P.53)

3.

Release the developing pressure lever [2] while holding down the right side [1] of the developing unit.

NOTE

[2]

[1]

1050fs2109c

• When releasing the developing pressure lever, be careful not to touch the front panel and the rear panel of the photo conductor section.

4.

Hold the sections [1] and [2] with both hands and remove the developing unit [3].

[2] [1] [3]

1050fs2110c

55

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P /1050e/1050eP

3. PERIODIC CHECK

Field Service Ver3.0 Nov.2006 NOTE • When reinstalling the developer unit, make sure that the developing unit stopper roller [1] is in contact with the developing unit stopper plate [2]. (DS secured) • When the developing unit stopper roller is too

[2]

easily rotated, remove it once and then reinstall it.

[1]

[1]

1050fs2116c

5.

Reinstall the above parts following the removal steps in reverse.

[2]

NOTE • When reinstalling the developer unit, be careful that the front panel of the photo conductor section does not come into contact with the

[1]

1050fs2111c

developing roller [1]. • Never rotate the developing gear to the arrow-marked direction [2].

56

1

3. PERIODIC CHECK

E. Replacing the developer NOTE

[2]

• When replacing the developer, be careful that dirt does not get into it. • When rotating the developing roller [1], be sure to rotate the developing gear to the arrow-marked direction [2] with the flat blade driver. • When putting in new developer, be sure to reset the developer counter in the service mode. If not reset, image fogging and toner

[1]

splash may result. (See P.350)

1050fs2112c

(1) Periodically replaced parts/cycle • Developer: 1,000,000 prints or 220 hours drive, whichever is earlier (2) Procedure

1. [4]

Pull the photo conductor section out of the main body.

[2]

(See P.38)

2.

Remove the developing suction assembly. (See P.53)

[3]

3.

Remove the developing unit. (See P.55)

[1]

1050fs2113c

4.

Release 2 hooks [1] and remove the developing unit cover /1 [2].

5.

Release 2 hooks [3] and remove the developing unit cover /2 [4].

1

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Field Service Ver3.0 Nov.2006

[4]

6.

[2]

With the developing unit [1] tilted to about 45° [2], rotate the developing gear to the arrowmarked direction [3] with a flat blade screwdriver to discharge the developer [4] in the developing

[1]

unit thoroughly.

7.

Use cleaner to clean the developer adhered to the developing roller.

NOTE • Any used developer remaining in the developing roller may cause gray background to the image.

[3]

1050fs2114c

8.

[3]

Pour new developer [1] evenly from above the mixing screw [2].

[4]

9.

Rotate the developing gear [5] counterclockwise so that the developer gets fully into the developing unit [4].

10. Repeat the steps 8 and 9 to pour the developer completely.

[1]

[5]

11. Rotate the developing gear counterclockwise and check the height of developer across the entire developing roller [6].

[2]

58

1

[6]

1050fs2115c

12. Reinstall the above parts following the removal steps in reverse.

3.5.4

3. PERIODIC CHECK

Toner supply section

A. Replacing/cleaning of the toner bottle (1) Procedure

[3]

1.

Open the toner supply door [1] and pull out the toner supply cover /A assembly [2].

2.

Remove the toner bottle [3].

3.

Clean around the toner bottle insertion opening

[1]

[2]

1050fs2004c

[1]

[1] with a blower brush and a vacuum cleaner.

4.

Reinstall the above parts following the removal steps in reverse.

1050fs2005c

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B. Replacing the agitator plate assembly (1) Periodically replaced parts/cycle • Agitator plate assembly /1: Every 1,500,000 prints • Agitator plate assembly /2: Every 1,500,000 prints (2) Procedure

1. 2. 3.

[2]

Open the front doors /Rt and /Lt. Bring down the lever A of the ADU.(See P.112) Remove the cover on the photo conductor section and pull out the intermediate toner hopper to open it.(See P.38)

4.

Close up the connection opening [1] of the intermediate toner hopper with a cleaning pad [2].

5.

Attach the toner recovery bag [4] beneath the shutter section [3] connected to the developing unit.

NOTE • For the toner recovery bag, use a paper bag made by folding a sheet of paper, or a vinyl bag. Be sure to fix it at an appropriate place

[3]

[4]

[1]

so that toner does not spill over. And also,

1050fs2783c

make sure that the bag does not come down by the toner's own weight. • The intermediate toner hopper contains toner about half as much as the volumetric capacity of the hopper. Be sure to set up a bag that accommodates of the entire toner amount.

[3]

[2]

[5]

6.

[4]

Enter 54-00 in "I/O check mode" in the service mode and press the start button.

7.

Insert the connecting shutter [1] fully deep and open it to discharge toner in the hopper. (This takes about 5 minutes.)

NOTE • While discharging, be sure to rotate the gear [2] several times in the arrow-marked direction [3] once in a while so that toner that is above the agitator plate assembly is discharged. • When rotating the gear [2] and no more toner is discharged, it is considered that almost all toner has been recovered.

[1]

[6]

1050fs2784c

• Be sure to avoid sucking toner in the intermediate toner hopper with a vacuum cleaner. Using a cleaner may cause damage electrostatically to the toner remaining sensor /1 (PS31).

60

2

3. PERIODIC CHECK

[2]

8. 9.

[1]

Press the stop button. Remove 5 screws [1] and then remove the intermediate toner hopper cover assembly [2] in the arrow-marked direction [3].

NOTE • The intermediate toner hopper cover assembly [5] will also be adhered with toner. Be careful that it does not scatter.

[3]

[1]

1050fs2802c

10. Rotate the gear [1] in the arrow-marked direction

[2]

until 2 screws [3] that hold the agitator plate assembly [2] turns up. NOTE • At this time, the sheet of the agitator plate assembly /1 jumps up. Be sure to cover about half of it with paper so that toner does not scatter.

11. Remove 2 screws [3] and then remove the agitator plate assembly /1 [2].

[5]

[3]

[4]

1050fs2785c

NOTE • Be sure not to rotate the gear [1] after removing the agitator plate assembly /1. Rotating it may cause a phase lag with the agitator plate assembly /2 [5], thus making it impossible to detect the remaining amount of toner properly.

2

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3. PERIODIC CHECK

[2]

12. Remove the two screw [1] and remove the stirring plate /2 assembly [2].

13. Reinstall the above parts following the removal steps in reverse. NOTE • The recovered toner may get mixed with impurities. Be sure to dispose of it, do not put it back in the intermediate toner hopper.

[1]

62

2

1050fs5101c

3. PERIODIC CHECK

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 C. Replacing the toner supply sleeves /1 and /2 (1) Periodically replaced parts/cycle • Toner supply sleeve /1: Every 3,000,000 prints • Toner supply sleeve /2: Every 3,000,000 prints (2) Procedure

[1]

1. 2.

Remove the left cover.(See P.250) Open the front doors /Rt [1] and /Lt [2] and the toner supply door [3].

[2]

3. 4. 5.

Remove the toner bottle [4]. (See P.59)

6.

Remove 6 screws [1] and then remove the toner

Remove the toner supply door. (See P.254) Replace the toner supply cover /A assembly [5].

[4]

[3] [5]

[1]

1050fs2006c

[2]

[1]

supply protective assembly [2].

7.

Pull out the toner supply cover /A assembly [3] until the lock is released.

NOTE • If the toner supply cover /A assembly [3] is set, the lock section [5] remains in contact when the toner supply lock assembly [4] is removed. Be sure to pull out the toner supply cover /A assembly [3].

8. 9. 10. 11.

[7]

[5] [3] [4]

[6]

Remove 2 screws [6]. Remove 2 screws [7]. Pull out tray /2. Remove the toner supply lock assembly [4].

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3. PERIODIC CHECK

12. Remove 2 connectors [1] and the wiring harness from the wiring harness clamp.

[1]

1050fs2008c

13. Release 2 hose clamps [1] and remove 2 hoses

[5]

[2]

[3] from the toner feed case [2]. NOTE • Keep each of the released hose clamps [1] near the connecting opening of each hose [3]. • When the hose [3] is removed from the toner feed case [2], toner may spill out of each hose. Be careful that the inside of the main body does not get stained with toner. • The hose connecting section of the toner feed case [2] and the hose [3] are provided with the

[3]

toner supply installation label [4] that indicates the respective points to which a con-

[1]

[3]

nection is made. When installing each hose, be sure to make a connection between the points having the corresponding toner supply installation label [4].

[2]

14. Release the cable clamp [5] and pull out the hose [3] to the outside of the main body. NOTE • The hose [3] may be damaged when the toner

[4]

64

[4]

1050fs2009c

supply unit [6] is being removed. Be sure to pull it out to the outside of the main body.

3. PERIODIC CHECK

[2]

15. Remove the screws [1] and [2], and pull out and

[1]

[3]

remove the toner supply unit [3].

1050fs2010c

NOTE

[1]

• When reinstalling the toner supply unit [1], be sure to insert 2 guide pins [2] on the rear side

[4]

and 2 guide pins [3] on the front side into the respective guide holes [4] of the main body frame.

[3]

[1] [4]

[2]

1050fs2011c

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3. PERIODIC CHECK

16. Remove 4 screws [1] and then remove the toner supply protective plate [2].

[2]

[1] [2]

[1]

1050fs2012c

17. Remove 4 screws [1] and then remove the cover [2]

[1] [2]

[1] 1050fs2404c

66

/Up [2].

3. PERIODIC CHECK NOTE

[6]

• When reinstalling the cover /Up [2], set the

[8]

projection [5] of the cover /Lw [4] to the positioning hole [3] of the cover /Up [2] and then insert the projection [6] of the cover /Up [2] into the slit [8] of the drive board [7].

[7] [2]

[3]

[4]

[5] [2]

[3]

[4]

[5] 1050fs2013c

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3. PERIODIC CHECK

18. Remove the toner supply sleeves /1 [1]. 19. Push the coupling in the arrow-marked direction [3]

[2] and remove the toner supply sleeve /2 [3].

[1]

[2]

1050fs2014c

NOTE

[2]

[1]

• Be sure to reinstall the toner supply sleeves /1 [1] and /2 [2] in the direction as shown in the drawing.

20. Reinstall the above parts following the removal steps in reverse. NOTE • After completion of disassembly/assembly of the toner supply unit, be sure to select the code 54-09 (rotation of the toner pump motor (M28) and the air pump motor (M29)) in the I/O check mode of the service mode and then press the start button. When toner drops off into the mixing section due to the vibration of the disassembly/ assembly, this may cause the codes SC23-14 and SC23-17. (See chapter III "4.6.1 G. Removing toner from the toner mixing section" in the Field Service for the main body.)

[1]

68

[2]

1050fs2015c

3. PERIODIC CHECK

D. Replacing the pump units /Lt and /Rt (1) Periodically replaced parts/cycle • Pump unit /Lt: Every 10,000,000 prints • Pump unit /Rt: Every 10,000,000 prints (2) Procedure

1.

Remove the rear cover and the upper covers / Rr1 and /Rr2.(See P.250)

2.

Remove 4 screws [1] and then remove the exterior mounting plate [2].

[1]

[2]

[1]

1050fs2016c

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3. PERIODIC CHECK

[2]

[1]

[3]

[5]

3. 4.

Disconnect 2 connectors [1]. Release 2 hose clamps [2] and remove 2 hoses [4] from the pump unit /Rt [3].

NOTE • Keep each of the released hose clamps [2] near the connecting opening of each hose [4]. • When the hose [4] is removed from the pump unit /Rt [3], the toner may spill out of each hose. Be careful that the inside of the main body does not get stained with the toner. • The hose connecting section of the pump unit /Rt [3] and the hose [4] are provided with the toner supply installation label [5] that indi-

[5]

[4]

cates the respective points to which a con-

[5]

nection is made. When installing each hose,

1050fs2017c

be sure to make a connection between the points having the corresponding toner supply installation label [5].

[3]

[1]

5. 6.

[2]

Disconnect 2 connectors [1]. Release 2 hose clamps [2] and remove 2 hoses [4] from the pump unit /Lt [3].

NOTE • Keep each of the released hose clamps [2] near the connecting opening of each hose [4]. • When the hose [4] is removed from the pump unit /Lt [3], the toner may spill out of each hose. Be careful that the inside of the main body does not get stained with the toner. • The hose connecting section of the pump unit /Lt [3] and the hose [4] are provided with the toner supply installation label [5] that indicates the respective points to which a con-

[5]

[4]

[5]

1050fs2405c

nection is made. When installing each hose, be sure to make a connection between the points having the corresponding toner supply installation label [5].

70

3. PERIODIC CHECK

7.

Remove the screws [1], two each, and remove the pump unit /Lt [2] and the pump unit /Rt [3].

[3] [2]

[1]

NOTE • When reinstalling each pump unit, be sure to

[1]

insert the toner supply spacer [4] between the attaching surfaces.

8.

Reinstall the above parts following the removal steps in reverse.

[4]

[4]

1050fs2018c

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3. PERIODIC CHECK 3.5.5

Field Service Ver3.0 Nov.2006

Cleaning/toner recycle section

A. Removing/reinstalling the cleaning section NOTE • Be sure to avoid touching the edge of the cleaning blade with bare hands. • Before reinstalling the cleaning section, be sure to clean the cleaning section with a blower brush and a cleaning pad. • When reinstalling the cleaning section, be sure to apply setting powder to the entire periphery of the drum and the cleaning blade regardless of these parts being new or used ones. • When the drum is applied with setting powder, be sure conduct the following operations before installing the photo conductor section to the main body: 1) To obtain an accurate toner density, clean setting powder splashed onto the gamma sensor and the maximum density sensor on the toner control sensor board (TCSB) with a cleaning pad soaked in drum cleaner. 2) With the charger unit and the developing unit removed, rotate the drum one full turn (for splash prevention of setting powder to the charger and prevention against the image getting blurred). (1) Procedure

1.

Rotate the drum one full turn by hand.

NOTE

[7]

• Be sure to rotate the drum one full turn to prevent the toner on the guide brush inside the cleaning section from falling down.

2.

Pull the photo conductor section out of the main body. (See P.38)

3.

[1]

Release the 2 levers [1] that holding the cleaning section.

4.

Remove the connector [2], remove the wiring harness from the clamp [3] and then remove the cleaning section [4].

[4] NOTE • When removing the cleaning section, be sure

[3]

to move it along the ribs [5] of the photo con-

[2]

ductor section with the opposite side of the drum contacting section slanted to about 15°. When reinstalling it, be sure to set the reference pin [6] of the photo conductor section to the notch [7] of the cleaning section.

5. [5]

[6]

72

1050fs2117c

Reinstall the above parts following the removal steps in reverse.

3. PERIODIC CHECK

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 B. Replacing the cleaning blade NOTE

• When replacing the cleaning blades, be sure to replace 2 blades at the same time. • Be sure to avoid touching the edge of the cleaning blade with bare hands. (1) Periodically replaced parts/cycle • Cleaning blade: Every 750,000 prints (2) Procedure

1.

Pull the photo conductor section out of the main body. (See P.38)

[1]

2. 3.

Remove the cleaning section. (See P.72) Remove the screw [1] and then remove the cleaning blade /2 [2].

4.

[2]

Reinstall a new cleaning blade /2.

1050fs2119c

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Field Service Ver3.0 Nov.2006

5.

With the blade release arm [1] raised in the arrow-marked direction [2], rotate the blade replacement lever [3] in the arrow-marked direction [4] to turn the cleaning blade /2.

[2]

NOTE • Be sure to keep the blade release arm raised up, do not let go of it.

[1]

[3]

[4]

1050fs2120c

74

3. PERIODIC CHECK

6.

Bring down the blade release arm [1] in the arrow-marked direction [2].

NOTE

[1]

• Be sure to keep hold of the blade replacement lever [3] being rotated, do not let go of it.

[2]

7.

Release the hand that is holding the blade replacement lever.

[3]

1050fs2121c

8.

Remove the screw [1] and then remove the cleaning blade /1 [2].

[1]

9. Install a new cleaning blade /1. 10. Remove toner adhered to the lower [3] and upper [4] blade sides of the cleaning section with a cleaning pad.

[4]

[3]

[2]

1050fs2503c

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Field Service Ver3.0 Nov.2006

11. Reinstall the parts after that following the removal

[2]

steps in reverse. NOTE • After replacing the cleaning blades /1 and /2, be sure to check to see if the blade replacement lever [1] has been pulled. • After replacing the cleaning blades /1 and /2, be sure to conduct the blade set mode in the service mode to prevent the blade from curling up.(See P.346) • Be sure to avoid using the blade set mode

[1]

fs503fs2153c

other than when replacing the cleaning blade. Otherwise, the cleaning blade count of the fixed parts count is reset so that the blade is not replaced automatically at the correct timing.

76

3. PERIODIC CHECK

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Field Service Ver3.0 Nov.2006 C. Cleaning/replacing the toner seal board NOTE • Be sure to avoid touching the edge of the cleaning blade with bare hands. (1) Periodic cleaning cycle • Toner seal board: Every 750,000 prints (2) Periodically replaced parts/cycle • Toner seal board: Every 3,000,000 prints (3) Procedure

[4]

[6]

1.

[5]

Pull the photo conductor section out of the main body. (See P.38)

2. 3.

Remove the cleaning section. (See P.72) Remove the screws [1] and [2], and then remove the toner seal board [3].

4.

Clean the sheet section [4] of the toner seal board with a blower brush and a cleaning pad.

[3]

NOTE • When reinstalling the toner seal board, be sure to first of all install the screw [1]. • When both sides [5] of the sheet section of the toner seal board get inside of the toner guide brush [6], an overflow toner may result. On such an occasion, a correction should be

[1]

[3]

made so that the warp of the sheet section

[2]

becomes parallel to the toner guide brush or

1050fs2122c

it turns a little to this side (less than 1 mm).

5.

Reinstall the above parts following the removal steps in reverse.

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D. Replacing the toner guide brush/scattering prevention felt/seal plate NOTE • Be sure to avoid touching the edge of the cleaning blade with bare hands. • When reinstalling the toner guide brush, apply setting powder uniformly with the toner guide brush removed. • Be absolutely sure to avoid touching the brush section of the toner guide brush with bare hands. Also, be careful that the brush section does not come in direct contact with other objects. (1) Periodically replaced parts/cycle • Toner guide brush: Every 1,500,000 prints • Scattering prevention felt: Every 1,500,000 prints • Seal plate /Fr: Every 1,500,000 prints • Seal plate /Rr: Every 1,500,000 prints (2) Procedure

1.

[2]

Pull the photo conductor section out of the main body. (See P.38)

2. 3. 4.

Remove the cleaning section. (See P.72) Remove the toner seal board.(See P.77) Remove the screw [1] and then remove the seal plate /Fr [2].

5.

Remove the screw [3] and then remove the seal plate /Rr [4].

[1]

[4]

[3]

1050fs2118c

78

3. PERIODIC CHECK

6.

Move the toner guide brush [1] in the order of the arrow-marks [2] and [3] and remove it.

NOTE • When reinstalling the toner guide brush, be sure to set the pin [6] of the toner guide brush to the coupling slit [5] of the cleaning section [4].

[6]

7. [2]

[1]

After removal of the toner guide brush, clean up the installation section of the seal plates /Fr and / Rr by a vacuum cleaner.

[4]

[5]

[3]

1050fs2123c

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Field Service Ver3.0 Nov.2006

8.

[2]

Remove the C-clip [3], the bearing [4], the scattering prevention felt [5], the bearing fixing member [6] and the toner prevention collar [7] in this order from the shaft [2] of the toner guide brush

[3]

[1].

[1]

NOTE • Be careful that the toner prevention collar does not get lost.

9. [5]

steps in reverse.

[6]

[4]

[7] 1050fs2124c

80

Reinstall the above parts following the removal

3. PERIODIC CHECK

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Field Service Ver3.0 Nov.2006 E. Replacing the toner guide plate assembly (1) Periodically replaced parts/cycle • Cleaning gear /A assembly: 6,000,000 prints • Cleaning gear /B: 15,000,000 prints • Toner guide plate assembly: Every 3,000,000 prints (2) Procedure

1.

body. (See P.38)

[2] [1]

[5]

Pull the photo conductor section out of the main

2. 3. 4. 5.

Remove the cleaning section. (See P.72) Remove the toner seal board. (See P.77) Remove the seal plate. (See P.78) Remove the E-rings [1], one each, and then remove 2 cleaning mounting lever collars [2].

[4]

6.

Remove the screws [3] (B tight M3 x 8) and [4] (TPM3 x 6) and then remove the drive reinforcing plate [5].

[3]

[2]

[1]

1050fs2125c

NOTE • When installing the drive reinforcing plate, be careful not to confuse the screw [3] with the screw [4]. • When installing the drive reinforcing plate, be sure to tighten the screw [3] and the screw [4] in this order after fastening each of the cleaning mounting lever collar with the E-ring.

7.

[1]

Remove the cleaning gear /A assembly [1].

1050fs2423d

2

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[4][5]

[3]

[2]

8.

[1]

Remove the E-ring [2] from the toner guide shaft [1], and remove the cleaning gear /B [3].

NOTE • While removing the cleaning gear /A assembly or the cleaning gear/B [3], the bearing [4] and the splash prevention felt [5] may come off. If the felt become detached, make sure to replace it with a new one.

1050fs2424d

[2]

9.

[1]

Remove the E-ring [2] from the toner guide shaft [1].

1050fs2425d

[1]

[2]

10. Remove the C-clip [1] and remove the bearing

[3]

[2].

11. Pull out the toner guide shaft [3] to remove it.

1050fs2426d

82

2

3. PERIODIC CHECK NOTE

[1][2]

• When reinstalling the toner guide shaft, be sure to insert it while holding it down from the outside so that the bearing [1] does not come off. • If the bearing and the splash prevention felt [2] become detached while inserting the toner guide shaft, make sure to replace the splash prevention felt with a new one.

1050fs2427d

2

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3. PERIODIC CHECK

Field Service Ver3.0 Nov.2006

12. Remove 2 screws [1] and then remove the toner

[1]

guide plate assembly [2]. NOTE • When reinstalling the toner guide plate assembly, be sure to hit it against the lower side before fixing it.

13. Clean up the exterior of the cleaning unit with a cleaning pad and a blower brush.

14. Reinstall the above parts following the removal steps in reverse.

[2]

[1]

84

1050fs2130c

F.

3. PERIODIC CHECK

Cleaning when removing the cleaning unit (when conducting maintenance work)

NOTE • When removing the cleaning unit, be sure to clean thoroughly both the inside and the inner wall of the cleaning unit and the recycle pipe with as little toner left as possible. When cleaning is insufficient, toner may spill over the conveyance section. (1) Procedure

1.

Pull out the photo conductor section from the main body. (See P.38)

2. 3. 4.

Remove the cleaning section.(See P.72) Remove the toner seal board.(See P.77) Remove the toner guide brush/seal plates Fr and Rr.(See P.78)

5.

Tap the casing [1] section softly to let the recycled toner adhering to the inner wall drop off.

[1]

1050fs2431c

6.

Rotate the gear [1] in the arrow-marked direction to discharge toner to the outside.

7.

Repeat the steps 5 and 6 until there is no toner discharged. And finally, clean the inside with a vacuum cleaner.

[1]

1050fs2432c

8.

Tap the recycle pipe softly to let the recycled toner adhering to the inner wall drop off into the pipe.

9.

Rotate the gear [1] of the recycle screw counterclockwise and open the shutter section [2] to discharge toner.

10. Repeat the steps 8 and 9 until there is no toner discharged.

11. Clean the cleaning unit mounting place (photo conductor section) with a vacuum cleaner. NOTE

[1]

[2]

• When cleaning it with a vacuum cleaner, be 1050fs2433c

careful that the vacuum cleaner does not come into contact with drum.

12. Reinstall the above parts following the removal steps in reverse.

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3. PERIODIC CHECK 3.5.6

Field Service Ver3.0 Nov.2006

Paper feed section

A. Removing/reinstalling the pick-up roller assembly/separation roller assembly NOTE • The pick-up roller assembly/separation roller assembly are CMS corresponding parts. (1) Procedure NOTE • The method for replacing the pick-up roller assembly/separation roller assembly is the same for tray /1 and tray /2. The explanation here is given for tray /1. • After completion of the installation, rotate the pick-up roller in the direction of the paper feed (counterclockwise as seen from the front) to check to see if the paper feed roller, the belt and the coupling section rotate smoothly. The rotation of the pick-up roller is restricted only to the direction of the paper feed (counterclockwise as seen from the front) and be absolutely sure not to turn it clockwise. • Be sure to take note that the direction of the pick-up roller is different for the main body and the PF.

1.

When the power switch is off, open the toner supply door.

2. [2]

[1]

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86

Raise up the tray lock lever [1] lightly and pull out the tray [2].

[2]

3. PERIODIC CHECK

3.

[3]

Rotate the pick-up roller [1] in the arrow-marked direction (counterclockwise as seen from the front) and place the coupling [2] in the longitudinal direction.

[1] NOTE • The rotation of the pick-up roller [1] is restricted only to the arrow-marked direction (counterclockwise). It does not rotate in the reverse direction (counterclockwise). So, be sure not to turn it in this direction forcibly.

1050fs2701c

[2]

4.

Remove 2 C-clips [3].

5. 6.

Remove the bearing /Fr [1]. Slide the bearing /Rr [2] to the rear side.

NOTE • When installing the bearing /Fr [1], /Rr [2], insert it in the notch [5] of the metal frame

[1]

while pressing down a little the metal frame [3] of the pick-up roller assembly to make level the flat portion [4] of the bearing /Rr [2]. And then insert the bearing /Fr [1] in the same manner as with the bearing /Rr.

[4] [5]

[2]

[3]

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Field Service Ver3.0 Nov.2006

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3. PERIODIC CHECK

Field Service Ver3.0 Nov.2006

7.

Hold the pick-up roller assembly [1] by hand and lift the paper feed roller [3] up to tilt while rotating it around the shaft [2] of the pick-up roller, and

[7]

then remove it from the notch [4] of the bearing and the coupling [5]. NOTE • When removing the pick-up roller [1], be careful not to damage the sensor [7] with the metal frame [6].

[5]

[3]

[6]

[4]

[2]

88

[1]

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3. PERIODIC CHECK

8.

Remove the pick-up roller shaft [2] from the arm [1] of the paper feed guide plate and then remove

[3]

the pick-up roller assembly [3].

[2] [1]

[3]

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9.

[2]

[1]

Remove 2 screws [1] and then remove the entrance guide plate [2].

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3. PERIODIC CHECK

Field Service Ver3.0 Nov.2006

10. Remove 2 screws [1].

[2]

NOTE • When reinstalling it, fasten it with the screws while pressing down the separation roller assembly [2].

[1]

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11. After pulling out the front side of the separation roller assembly [1], remove the coupling [2] in the rear from the joint [3].

[3] NOTE • When reinstalling it, be sure to engage the coupling pin [2] with the joint [3] before instal-

[2]

lation.

12. Reinstall the above parts following the removal steps in reverse. NOTE

[1]

• After completion of the installation, hold the pick-up roller lightly and rotate it in the direction of the paper feed (counterclockwise as seen from the front) to check to see if the paper feed roller, the belt and the coupling section rotate smoothly. (The rotation of the pick-up roller is restricted only to the direc-

1050fs2707c

tion of the paper feed (counterclockwise as seen from the front) and be absolutely sure not to turn it clockwise.)

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3. PERIODIC CHECK

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Field Service Ver3.0 Nov.2006 B. Replacing the pick-up roller/paper feed roller (1) Periodically replaced parts/cycle • Pick-up roller: Every 2,250,000 prints (actual replacement cycle: every 500,000 prints)

• Paper feed roller: Every 2,250,000 prints (actual replacement cycle: every 500,000 prints) (2) Procedure NOTE • The outward appearance of the collar is identical for the paper feed roller and the separation roller. However, a one-way mechanism is provided on the inside of the collar of the paper feed roller with no mechanism provided for the separation roller. Be careful not to confuse one with the other.

1. 2.

Remove the pick-up roller assembly. Remove the C-clip [1], remove the coupling bearing [2] and then remove the mounting bracket [3].

[2]

[1]

[3]

1050fs2708

3.

Pull out the shaft [3] from the collar [1] and remove the pick-up roller [2] from the collar [1].

NOTE • When reinstalling it, take note of the direction of the pick-up roller. Be sure to insert the collar [1] from the side provided with the groove [4].

[3]

[1]

[2]

[4]

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3. PERIODIC CHECK

[2]

Field Service Ver3.0 Nov.2006

4.

[3]

Remove the C-clip [1] and pull out the collar [2] and the paper feed roller [3].

NOTE • When reinstalling it, take note of the direction of the paper feed roller. Be sure to insert the collar [2] from the side provided with the groove [4].

[1]

5.

Reinstall the above parts following the removal steps in reverse.

[4]

[3]

[2]

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3. PERIODIC CHECK

C. Replacing the separation roller (1) Periodically replaced parts/cycle • Separation roller: Every 2,250,000 prints (actual replacement cycle: every 500,000 prints) (2) Procedure NOTE • The outward appearance of the collar is identical for the separation roller and the paper feed roller. However, a one-way mechanism is provided on the inside of the collar of the paper feed roller with no mechanism provided for the separation roller. Be careful not to confuse one with the other.

[1]

1. 2.

Remove the separation roller assembly. Remove the C-clip [1], slide the shaft and remove the separation roller [3] together with the shaft [2].

[3]

[2]

[1]

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[4]

[5]

[3]

[2]

3.

Pull out the gear [2], the collar [3] and the separation roller [4] from the shaft [1] in the arrowmarked direction and remove them.

NOTE • When reinstalling it, take note of the direction of the separation roller. Be sure to insert it into the shaft [2] from the side provided with the groove [5]. • The outward appearance is identical for the

[6]

collar [6] of the separation roller and the col-

[7]

lar [7] of the paper feed roller. However, the one-way mechanism is provided on the inside of the collar [7] of the paper feed roller with

[8]

no mechanism provided for the collar [6] of the separation roller. Be careful not to confuse one with the other.

4.

Reinstall the above parts following the removal steps in reverse.

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3. PERIODIC CHECK

Field Service Ver3.0 Nov.2006

D. Removing/reinstalling the tray

Caution: • The tray is heavy. Be sure to conduct this operation with two people.

NOTE • The procedure for removing/reinstalling the trays /1 to /2 is identical. The explanation here is made of the tray /1. • When raising up the tray, be sure to hold it at the specified positions. Holding it at positions other than those specified may cause damage to the tray, thus resulting in a paper feed jam. (1) Procedure

1. 2.

Open the toner supply door. Lightly raise up the tray lock lever [1] and pull out the tray [2].

[2]

[1]

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94

3.

When paper remains in the tray, take it all out.

[2]

3. PERIODIC CHECK

4.

[1]

Remove the stopper screws [2], one each, provided at either side of the rail [1] and pull the tray further out.

[2]

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3. PERIODIC CHECK

[1]

Field Service Ver3.0 Nov.2006

[2]

[4]

[3]

5.

Remove the screws [1], one each, provided at either side of he rail, hold the tray [2] at the specified positions [3] and raise it up to remove it.

NOTE • When raising up the tray, be sure to hold it at the specified positions [3] and raise it up with two persons. • Be absolutely sure to avoid holding it at positions [4] that can be easily deformed. This may affect the paper tray, thus resulting in a

[3]

jam.

[1]

• When reinstalling it, be sure to check to see if the knobs [5] provided at the 4 places on the rail are securely in the notches [6] of the tray.

6.

Reinstall the above parts following the removal steps in reverse.

[5]

96

[6]

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3. PERIODIC CHECK

E. Replacing the paper feed clutch/separation clutch (1) Periodically replaced parts/cycle • Paper feed clutch /1 (CL4), /2 (CL6): Every 15,000,000 prints (actual replacement cycle: every 3,000,000 prints) • Separation clutch /1 (CL5), /2 (CL7): Every 15,000,000 prints (actual replacement cycle: every 3,000,000 prints)

[1]

1.

[2]

Remove the rail stopper screw of the tray and pull out the tray.

2.

Remove 3 screws [1] and then remove the clutch cover [2].

1050fs2713c

[4]

3.

[7]

Disconnect 2 connectors [1] and remove the 2 wire binding bands [2].

4. [3]

Remove 2 C-clips [3] and then remove the paper feed clutch [4] and the separation clutch [5].

[6]

[5]

NOTE • When reinstalling it, be sure to engage the

[6]

stopper [6] of the clutch with the stopper sec-

[7]

tion [7].

5.

Reinstall the above parts following the removal steps in reverse.

[2]

[1]

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3. PERIODIC CHECK 3.5.7

Field Service Ver3.0 Nov.2006

Vertical conveyance section

A. Removing/reinstalling the vertical conveyance unit (1) Procedure

[2]

[1]

1. 2.

[3]

Remove the right cover. Pull the knob [1] and remove the paper dust guide holder [2].

NOTE • The roller may get stained with paper dust that has gathered in the paper dust guide

[4]

[4]

holder [2]. Be sure to remove it when removing the vertical conveyance unit.

3. 4. [5]

[6]

Disconnect the connector [3]. Remove 4 screws [4] and then remove the vertical conveyance unit [5].

NOTE • When placing the vertical conveyance unit, be sure to place it with the jam open/close door side down. Placing it with the roller side down

1050fs2732c

may cause damage to the gear [6]. When placing it with the roller side down, be sure to remove 2 gears [6].

5.

Reinstall the above parts following the removal steps in reverse.

NOTE • Pulling out the main body tray with the vertical conveyance unit removed may damage the guide roller that brings down forcibly the pick-up roller of the main body tray. Be absolutely sure not to pull out the main body tray with the vertical conveyance unit removed. • When reinstalling it, be sure to move the vertical conveyance unit [5] to the rear side and tighten it up with the screws [4].

98

3. PERIODIC CHECK

B. Replacing the pre-registration clutch/vertical conveyance clutch (1) Periodically replaced parts/cycle • Pre-registration clutch /1 (CL1), /2 (CL3): Every 4,500,000 prints (actual replacement cycle: every 3,000,000 prints) • Vertical conveyance clutch (CL2): Every 4,500,000 prints (actual replacement cycle: every 3,000,000 prints) (2) Procedure

1. 2. 3.

[2]

Remove the right cover. Remove the vertical conveyance unit. (See P.98) Remove 2 C-clips [1] and then remove 2 gears [2].

NOTE • When reinstalling it, take note of the direction of the gears.

[1]

1050fs2733c

4. [5]

[4]

[3]

[6]

Disconnect 3 connectors [1] and remove the 3 wire binding bands [2].

5.

Remove 3 C-clips [3] and then remove the preregistration clutch /1 (CL1) [4], the vertical conveyance clutch (CL2) [5], and the pre-registration clutch /2 (CL3) [6].

NOTE • When reinstalling it, set the stopper [7] of the

[8]

[7]

[1]

[2]

clutch to the screw [8].

6.

Reinstall the above parts following the removal steps in reverse.

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3. PERIODIC CHECK

Field Service Ver3.0 Nov.2006

C. Replacing the pre-registration roller /1, /2, the registration bearing and the conveyance rollers /2 and /3 (1) Periodically replaced parts/cycle • Pre-registration roller /1 and /2: Every 10,000,000 prints (actual replacement cycle: every 6,000,000 prints) • Pre-registration bearing /1 and /2: Every 10,000,000 prints (actual replacement cycle: every 6,000,000 prints) • Conveyance roller /2: Every 10,000,000 prints (actual replacement cycle: every 6,000,000 prints) • Conveyance roller /3: Every 10,000,000 prints (actual replacement cycle: every 6,000,000 prints) (2) Procedure

[4]

[2] [6] [4]

[5]

1. 2. 3.

Remove the right cover. Remove the vertical conveyance unit.(See P.98) Remove the pre-registration clutches /1 (CL1) and /2 (CL3) and the vertical conveyance clutch (CL2). (See P.99)

4.

Disconnect 2 connectors [1] and the connector [2], and remove the wire binding bands [3] at the

[3]

5 places.

5.

Remove 4 screws [4] (one each at either side of each roller) and then remove the roller covers /1

[7]

[3]

[5] and /2 [6].

[1]

NOTE

[8]

• Be careful that no damage is caused to the sensor. • When removing the roller covers /1 [5] and /2

[9]

[6], be sure to pull up the upper side. • When reinstalling the roller covers /1 [5] and / 2 [6], be sure to set the grooves at both sides to the projection [8] and then press it lightly in the direction of the paper through slit [9].

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100

3. PERIODIC CHECK

6.

[4]

Remove the E-rings [1], one each provided at the 4 places, the bearings [2], one each, the pre-registration roller /1 [3] and the pre-registration roller /2 [4].

NOTE

[3]

• When removing and reinstalling the pre-registration rollers /1 [3] and /2 [4], be careful that they are not damaged by the corners of the guide plate.

[1]

• When reinstalling the bearing [2], be sure to raise the conveyance guide plate so that it is in the jam release condition.

[2]

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7. [2]

[1]

Remove 2 screws [1] and then remove the cover [2].

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3. PERIODIC CHECK

Field Service Ver3.0 Nov.2006

8.

[5]

Remove 2 E-rings [1], 2 belt stoppers [2], the belt [3], 2 pulleys [4] and 2 pins [5].

[4]

[3]

[2]

[1] 1050fs2739c

[5]

9.

[4]

Remove the E-rings [1], one each provided at 4 places, and then remove the plastic washers [2], one each, the bearing [3], one each, the vertical conveyance roller /2 [4] and the vertical conveyance roller /3 [5].

10. Reinstall the above parts following the removal steps in reverse. NOTE • After completion of the installation, check to see if each roller rotates smoothly.

[3] [1]

[2]

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3. PERIODIC CHECK

D. Replacing the conveyance roller /1 (1) Periodically replaced parts/cycle • Conveyance roller /1: Every 10,000,000 prints (actual replacement cycle: every 6,000,000 prints) (2) Procedure

1. 2. 3.

Remove the right cover. Remove the vertical conveyance unit. (See P.98) Remove the E-ring [1] and then remove the gear [2] and the pin [3].

[1]

NOTE • When installing the E-ring [1], be careful not to damage the teeth of the gear [2].

[2]

[3]

1050fs2741c

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3. PERIODIC CHECK

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4.

[4]

Remove 2 E-rings [1], and then remove 2 plastic washers [2], 2 bearing [3] and the conveyance roller /1 [4].

NOTE • When removing and reinstalling the conveyance roller /1 [4], be careful that it does not get damaged by the corners of the guide plate.

[1]

• When reinstalling the bearing [3], be sure to raise the conveyance guide plate so that it gets into the jam release condition.

[3] [2]

5.

Reinstall the above parts following the removal steps in reverse.

NOTE • After completion of the installation, check to see if the roller rotates smoothly.

[3] [2] [1]

1050fs2742c

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3. PERIODIC CHECK

E. Replacing the conveyance exit roller (1) Periodically replaced parts/cycle • Conveyance exit roller: Every 10,000,000 prints (actual replacement cycle: every 6,000,000 prints) • Paper dust guide brush gear assembly: Every 10,000,000 prints (actual replacement cycle: every 6,000,000 prints) (2) Procedure

[2]

1.

Remove the right cover.

2.

Remove the vertical conveyance unit. (See P.98)

3.

Remove 4 screws [1] and then remove the cover [2].

4.

Remove the E-ring [1] and then remove the gear [2]

[1] [1]

1050fs2743c

and the pin [3].

[3]

[2]

[1]

1050fs2744c

2

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3. PERIODIC CHECK

Field Service Ver3.0 Nov.2006

5.

Remove 2 screws [1] and then remove the gear cover [2] and the bearing [3].

[2]

[1]

NOTE • When installing the bearing [3], be sure to install it from the inside to the gear cover [2].

[3]

1050fs2745c

6.

Remove the E-ring [1] and then remove the gear [2] and the pin [3].

NOTE • The gear removed at the step 4 is different

[3]

from the one removed at the step 6. Be careful not to confuse one with the other.

[2]

[2]

[1]

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106

3. PERIODIC CHECK 7.

[1]

Remove the Paper dust guide brush gear assembly [1].

1050fs5103c

[2]

[1]

[3]

8.

Remove the E-ring [1] and then remove the gear [2] and the pin [3].

1050fs2747c

2

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3. PERIODIC CHECK

[1]

[2]

Field Service Ver3.0 Nov.2006

[4]

9.

[3]

Disconnect the connector [1] and remove 2 wire binding bands [2].

10. Remove 4 screws [3] and then remove the sensor mounting plate [4].

[3]

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108

[3]

[2]

[1]

3. PERIODIC CHECK

[1]

11. Remove 2 E-rings [1], 2 washers [2] and 2 bear-

[2] [3]

ings [3], and take out the conveyance exit roller [4]. NOTE • When taking out the conveyance exit roller [4], the bearing [6] of the paper dust guide brush assembly [5] is displaced. When reinstalling it, be sure to get it back to the original place.

12. Reinstall the above parts following the removal steps in reverse.

[4]

[5] [6]

[6]

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3. PERIODIC CHECK F.

Field Service Ver3.0 Nov.2006

Replacing the paper dust guide brush assembly

(1) Periodically replaced parts/cycle • Paper dust guide brush assembly: Every 4,500,000 prints (actual replacement cycle: every 3,000,000 prints) (2) Procedure

1.

[1]

Pull the knob [1] and remove the paper dust guide holder [2].

[2]

1050fs2750c

[2]

2.

[3]

from the shaft [3] of the paper dust guide brush.

[1]

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110

Remove the screw [1] and pull out the holder [2]

3. PERIODIC CHECK

[1]

3.

[2]

Remove the shaft [1] of the paper dust guide brush assembly from the coupling [2] and then remove the paper dust guide brush assembly and the bearing [4].

4.

[3]

Reinstall the above parts following the removal steps in reverse.

[4]

1050fs2752c

G. Cleaning of the paper dust guide holder (1) Procedure

1.

[1]

Pull the knob [1] and remove the paper dust guide holder [2].

2.

Clean the paper dust guide holder [2] with the air brush.

3.

[2]

Reinstall the above parts following the removal steps in reverse.

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3. PERIODIC CHECK 3.5.8

Field Service Ver3.0 Nov.2006

ADU

A. Pulling out/reinstallation of the ADU

Caution: • Be absolutely sure to avoid forcibly turning ON the interlock switches /1 (MS1) and /2 (MS2) with the ADU pulled out. Otherwise, a high voltage may unexpectedly develop.

(1) Procedure

1. [2]

[1]

Open the front door /Rt [1] and the front door /Lt [2].

2.

While pressing the lock release lever [3] with a driver in the arrow-marked direction, pull out the ADU and bring the lever [4] down to pull out the ADU section [5].

3.

When reinstalling it, push in the ADU and bring up the lever that pulls out the ADU section.

[5]

[4]

[3]

112

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3. PERIODIC CHECK

B. Cleaning of the paper dust removing brush for the registration roller /Lw (1) Periodic cleaning cycle • Paper dust removing brush for the registration roller /Lw: Every 750,000 prints (2) Procedure

1. 2.

[3]

Pull out the ADU from the main body. (See P.112) After sliding once the paper dust removing lever [1] in the arrow-marked direction [2], pull out and remove the paper dust removing brush [3] for the registration roller /Lw. (The picture shows the lever that has been pulled

[2]

out a little.) NOTE • When reinstalling the paper dust removing brush for the registration roller /Lw, be sure to insert it fully until it hits against the back.

[1]

When the paper dust removing brush for the

1050fs2131c

registration roller /Lw is not inserted fully, this may block the light path of detection of the registration sensor (PS40), thus resulting in a jam.

3.

[1]

Clean the cleaning section [2] of the paper dust removing brush [1] for the registration roller /Lw with the blower brush.

4.

Reinstall the above parts following the removal steps in reverse.

[2]

fs503fs2132c

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3. PERIODIC CHECK

Field Service Ver3.0 Nov.2006

C. Cleaning of the paper dust removing brush for the registration roller /Up (1) Periodic cleaning cycle • Paper dust removing brush for the registration roller /Up: Every 750,000 prints (2) Procedure

[2]

1. 2.

[3]

Pull out the ADU from the main body. (See P.112) Push out the projections [1], two each, and release the lock to remove 2 paper dust removing brushes /1 [2] and /2 [3] for the registration roller /Up.

[3]

[1]

1050fs2133c

3.

[1]

Clean each of 2 cleaning sections [2] of the paper dust removing brush [1] for the registration roller /Up.

4.

Reinstall the above parts following the removal steps in reverse.

[2]

114

fs503fs2134c

3. PERIODIC CHECK

D. Cleaning of the registration sensor (1) Periodic cleaning cycle • Registration sensor: Every 750,000 prints (2) Procedure

[1]

[2]

1. 2.

Pull out the ADU from the main body. (See P.112) Remove 2 screws [1] and release the fixing of the sensor mounting piece [2].

fs503fs2135c

3.

[2]

Turn over the sensor mounting piece [1] and clean the registration sensor (PS40) [2] with the blower brush.

4.

Reinstall the above parts following the removal steps in reverse.

[1]

fs503fs2136c

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3. PERIODIC CHECK

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E. Replacing the transfer/separation charger unit (1) Periodically replaced parts/cycle • Transfer/separation charger unit: Every 6,000,000 prints (2) Procedure

1. 2.

[1]

Pull out the ADU from the main body. (See P.112) Remove the screw [1] and then remove the connector cover [2].

[2]

1050fs2019c

3.

[3]

Disconnect the connector [1].

NOTE • When the transfer/separation charger unit is a PCS corresponding part (See "6.5 PCS corresponding parts"), remove also the connector [2].

4.

Loosen 2 screws [3] and remove the transfer/ separation unit [4].

5.

Reinstall the above parts following the removal steps in reverse.

[4]

[3] [1]

116

[2]

1050fs2020c

F.

3. PERIODIC CHECK

Removing/reinstalling the ADU cover

(1) Procedure

1. 2.

Pull out the ADU from the main body. (See P.112) Remove the screw [1] and then remove the lever [2] that pulls out the ADU section.

[6]

3.

Loosen 2 screws [4] and remove the ADU cover / Lt [5].

[4]

4.

Loosen 2 screws [6] and remove the ADU cover / Rt [7].

5.

Reinstall the above parts following the removal steps in reverse.

[5]

[7] [3]

[1]

[2] 1050fs2023c

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3. PERIODIC CHECK

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G. Removing/reinstalling the registration section (1) Procedure

1. 2. 3.

[2]

Pull out the ADU from the main body. (See P.112) Remove the ADU cover. (See P.117) Remove 2 screws [1] and then remove the multi feed sensor cover [2] while removing the wire harness from the cord clamp.

[1]

fs503fs2138c

4.

[1]

[1]

[1]

118

1050fs2139c

Remove 5 connectors [1].

3. PERIODIC CHECK

5.

Remove the screw [1] and check the position of the graduation in the screw [1] section.

[1]

6. 7.

Remove 3 screws [2]. Reinstall the above parts following the removal steps in reverse.

[2]

NOTE • Reinstall the registration section so that it comes to the same graduation as that used for removal.

[3]

[2]

1050fs2140c

1

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3. PERIODIC CHECK

Field Service Ver3.0 Nov.2006

H. Replacing the discharge wire/transfer presser rubber (1) Periodically replaced parts/cycle • Discharge wire: Every 750,000 prints • Transfer presser rubber: Every 750,000 prints (2) Procedure

[2]

[1]

1. 2.

[1]

Pull out the ADU from the main body. (See P.112) Remove the transfer/separation charger unit. (See P.116)

3. [5]

the plunging prevention plates /1 [2] and /2 [3].

4. [4] [1]

[1]

120

Release the locks [1] at the 6 places and remove

[3]

1050fs2146c

Remove the spark arrester plates /Fr [4] and /Rr [5].

3. PERIODIC CHECK

5.

[1]

Remove the springs [1], one each, 3 discharge wires [2] and 3 transfer presser rubbers [3].

NOTE • When reinstalling the discharge wire, be sure to insert each wire into the notch [4] of each of the transfer presser rubbers. • Reinstall the discharge wire so that the hook [5] of each spring turns to the inside.

6. [2]

[5]

Reinstall the above parts following the removal steps in reverse.

[3]

[4] [3]

[2] 1050fs2147c

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3. PERIODIC CHECK I.

Field Service Ver3.0 Nov.2006

Replacing the transfer cleaning assembly/separation cleaning assemblies /1 and /2 and C-clips

(1) Periodically replaced parts/cycle • Transfer cleaning assembly: Every 750,000 prints • Separation cleaning assembly /1: Every 750,000 prints • Separation cleaning assembly /2: Every 750,000 prints • C-clip: Every 750,000 prints (2) Procedure

1. 2.

[2]

Pull out the ADU from the main body. (See P.112) Remove the transfer/separation charger unit. (See P.116)

3. 4.

[1]

Remove the discharge wire. (See P.120) Remove 3 C-clips [2] from the shaft [1] of each of the cleaning assemblies.

[3]

5.

Turn over the transfer/separation charger unit [3] and remove the transfer cleaning assembly [4] and the separation cleaning assemblies /1 [5] and /2 [6].

6.

Reinstall the above parts following the removal steps in reverse.

[4]

[5]

[6]

122

1050fs2148c

J.

3. PERIODIC CHECK

Replacing the transfer assist sheet assembly

(1) Periodically replaced parts/cycle • Transfer assist sheet assembly: Every 1,500,000 prints (2) Procedure

[2]

1. 2.

Pull out the ADU from the main body. (See P.112) Remove the transfer/separation charger unit. (See P.116)

3.

Remove 2 screws [1] and then remove the transfer assist sheet assembly [2].

[1]

1050fs2149c

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3. PERIODIC CHECK

[2]

NOTE • When reinstalling the transfer assist sheet assembly [1], make sure that the projections [2] at both ends get into the spring [3]. • When cramping it with a screw, be sure to put the spacer [5] in the stepped section of the screw [4]. At this time, take note that the spacer does not get caught by the stepped section of the screw. After completion of installation, be sure to check to see if the transfer assist sheet assembly [1] moves smoothly in the arrow-

[1]

[3]

marked direction.

4.

Reinstall the above parts following the removal steps in reverse.

[5]

[4]

124

1050fs2406c

3. PERIODIC CHECK

K. Replacing the TSL (1) Periodically replaced parts/cycle • TSL: Every 6,000,000 prints (2) Procedure

1. 2.

Pull out the ADU from the main body.(See P.112)) Remove the transfer/separation charger unit. (See P.116)

3. 4.

Remove the ADU cover.(See P.117) Remove 4 screws [1] and then remove the transfer exposure cover [2].

5.

Remove the connector [3] and then remove the TSL [4].

6.

Reinstall the above parts following the removal steps in reverse.

[1]

[4]

[1]

[2]

[3]

1050fs2141c

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3. PERIODIC CHECK

Field Service Ver3.0 Nov.2006

L. Replacing the registration roller /Up and the registration bearing (1) Periodically replaced parts/cycle • Registration roller /Up: Every 6,000,000 prints • Registration bearing: Every 6,000,000 prints (2) Procedure

1. 2.

Pull out the ADU from the main body.(See P.112) Remove the paper dust removing brush for the registration roller /Lw. (See P.113)

3.

Remove the paper dust removing brush for the registration roller /Up. (See P.114)

4. 5.

Remove the registration section.(See P.118) Remove the screw [1] and then remove the knob [2].

[3]

[4]

6.

Remove 2 screws [3] and then remove the gear [4].

[1] [2]

126

1050fs2150c

3. PERIODIC CHECK

7.

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 Remove 2 springs [1].

[1]

[1]

1050fs2151c

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3. PERIODIC CHECK

Field Service Ver3.0 Nov.2006

8.

Remove the E-ring [1] and then remove the registration bearing [2].

[2]

[1]

9.

Remove the E-ring [3] and then remove the gear [4] and the pin [5].

10. Remove the E-ring [6] and then remove the registration bearing [7].

11. Open the pre-transfer jam handler [8] and move and remove the registration roller /Up [9] in the arrow-marked directions [10] and [11] in this order.

[8]

[9]

12. Reinstall the above parts following the removal steps in reverse.

[11]

[10]

[4]

[3]

[7]

[6]

[5]

128

1050fs2152c

3. PERIODIC CHECK

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Field Service Ver3.0 Nov.2006 M. Replacing the ADU exit roller, ADU conveyance rollers /2, /3 and /4 (1) Periodically replaced parts/cycle • ADU exit roller: Every 6,000,000 prints • ADU conveyance roller /2: Every 6,000,000 prints • ADU conveyance roller /3: Every 6,000,000 prints • ADU conveyance roller /4: Every 6,000,000 prints (2) Procedure

1. 2. 3. 4. 5.

[1]

Pull out the ADU from the main body.(See P.112) Remove the ADU cover.(See P.117) Remove the registration section.(See P.118) Disconnect the connector [1]. Remove 3 screws [2] and then remove the registration cooling fan (FM17) [3].

[3]

[4]

[2]

1050fs2154c

[3]

[1]

[4]

6.

Disconnect all the connectors [2] (8 pcs.) that are connected to the ADU drive board /2 [1]and intermediate connector [3].

7.

Remove 2 screws [4] and then remove the stay [5] while removing the wiring harness from the wiring harness clamp.

[2]

[5]

1050fs2155c

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3. PERIODIC CHECK

Field Service Ver3.0 Nov.2006

8.

[1]

Remove 4 screws [1] and then remove the loop motor assembly [2].

[2]

[1]

[2]

9.

[1]

[1]

130

1050fs2156c

Remove 3 screws [1] and then remove the registration motor assembly [2].

1050fs2157c

3. PERIODIC CHECK

10. Remove 3 connectors [1], the 2 connector [2], the 1 connector [3] and the 1 connector [4].

[1]

[2]

[3]

[4]

1050fs2158c

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3. PERIODIC CHECK

11. Remove 4 screws [1] and then remove the stay [2] while removing the wiring harness from the wiring harness clamp.

12. Remove 2 screws [3] and then remove the ADU lock solenoid assembly [4].

[1]

[1]

[1]

[2]

[1]

[4] [3]

1050fs2159c

132

3. PERIODIC CHECK

13. Remove the E-ring [1] and then remove the gear [2] and the pin [3].

14. Remove 2 screws [4] and then remove the bearing [5].

15. Pull out the ADU exit roller [6] and remove it. [6]

NOTE • The roller is provided with one E-ring. Be sure to remove also this E-ring when replacing the roller.

[1] [2]

[4]

[5]

[3]

[6]

1050fs2160c

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3. PERIODIC CHECK

Field Service Ver3.0 Nov.2006

16. Remove the E-ring [1] and then remove the

[8]

[9]

spacer [2].

17. Remove the belt [3] and then remove the pulley [4] and the pin [5].

18. Remove 2 screws [6] and then remove the bearing [7].

19. Pull out the ADU conveyance roller /4 [8] and remove it.

20. Following the steps 16 to 19, remove the ADU conveyance roller /3 [9]. NOTE • Each roller is provided with one E-ring. Be sure to remove also this E-ring when replacing the roller.

[2]

[1]

[3]

[4]

[6]

[8]

[7]

134

[5]

1050fs2161c

3. PERIODIC CHECK

21. Remove the E-ring [1]. 22. Remove 2 screws [2] and pull out and remove the ADU conveyance roller /2 [4].

[4]

[4]

[1]

[2]

[3]

1050fs2162c

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3. PERIODIC CHECK

23. Remove 5 E-ring [2], the gear [3], the pin [4] and

[7]

the bearing [5] and [6] from the ADU conveyance roller /2 [1].

[2] [6] [2]

NOTE • When reinstalling the bearing [6], be sure that the flange [7] turns outside.

24. Reinstall the above parts following the removal steps in reverse.

[1]

[3]

[2] [4] [2]

[5]

136

[2]

1050fs2195c

3. PERIODIC CHECK

N. Replacing the ADU conveyance roller /1 /ADU reverse roller/Reverse/exit roller/ADU acceleration roller/paper exit rollers /1 and /2 assembly (1) Periodically replaced parts/cycle • ADU conveyance roller /1: Every 6,000,000 prints • ADU reverse roller: Every 6,000,000 prints • Reverse/exit roller: Every 6,000,000 prints • ADU acceleration roller: Every 6,000,000 prints • Paper exit roller /1: Every 6,000,000 prints • Paper exit roller /2 assembly: Every 6,000,000 prints (2) Procedure

1. 2. 3. 4. 5.

[1]

[3]

Pull out the ADU from the main body.(See P.112) Remove the fusing section.(See P.153) Open the paper reverse/exit section [1]. Remove the connector [2]. Remove the connectors [4] and [5], 16 pcs in all, that are connected to the ADU drive board /1 (ADUDB1) [3].

[2]

NOTE • It is not necessary to remove the connector

[4]

[5]

[7] of the ADU cooling fan /1 (RM15) [6].

[8]

• It is possible to remove the connector [8] on the wiring harness side instead of removing the connector [5].

[6]

[4]

[7]

[4]

[4]

[4]

[4] 1050fs2189c

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3. PERIODIC CHECK

Field Service Ver3.0 Nov.2006

6. [1]

[3] [4]

Remove 3 screws [1] and then remove the stay [2].

NOTE • When reinstalling the stay, be sure to set the projection [4] of the ADU to the positioning hole [3].

[2]

[1]

138

1050fs2190c

3. PERIODIC CHECK

7.

Remove 3 screws [1] and then remove the ADU acceleration motor assembly [2].

NOTE • When reinstalling the ADU acceleration motor assembly, be sure to set the projection [4] of the ADU to the positioning hole [3].

[3] [4]

[2]

[1]

[3] [4]

[1]

1050fs2191c

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3. PERIODIC CHECK

8.

Remove 2 screws [1] and then remove the thick paper assist solenoid assembly [2].

NOTE • When reinstalling the thick paper assist solenoid assembly, be sure to set the projection [4] of the ADU to the positioning hole [3].

[3] [4]

[2]

[1]

[3] [4]

1050fs2192c

9.

[4]

Loosen 3 screws [1] and release the tension of the belt [4] while sliding the ADU reverse motor assembly [2] in the arrow-marked direction [3].

[5]

NOTE

[6]

• When setting the belt, the tension is automat-

[7] [8]

ically adjusted by the spring [5]. Be sure to tighten up the screw [1] after the belt has been set.

10. Remove 3 screws [6] and then remove the ADU [3]

[6]

[2]

reverse motor assembly [2]. NOTE • When reinstalling the ADU reverse motor assembly, be sure to set the projection [8] of the ADU to the positioning hole [7].

[1]

[7] [8]

140

1050fs2193c

3. PERIODIC CHECK

11. Remove 2 screws [2] and pull out the ADU conveyance roller /1 [3].

[2]

[3]

[1]

1050fs2194c

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3. PERIODIC CHECK

12. Remove 5 E-ring [2], the gear [3], the pin [4] and

[7]

the bearing [5] and [6] from the ADU conveyance roller /1 [1].

[2] [6] [2] [1]

[3]

[2] [4] [2]

[5]

142

[2]

1050fs2195c

NOTE • When reinstalling the bearing [6], be sure that the flange [7] turns outside.

3. PERIODIC CHECK

[1]

[5]

13. Remove 3 screws [1] and then remove the belt [4] while sliding the pulley [2] of the reverse/exit motor (M13) in the arrow-marked direction [3]. NOTE • When setting the belt, the tension is automatically adjusted by the spring [5]. Be sure to tighten up the screw [1] after the belt has been set.

[4]

[3]

[2]

1050fs2196c

14. Remove the pierce ring [1], the spacer [2], the pulley [3] and the pin [4].

15. Remove 2 screws [5] and pull out the ADU reverse roller [6].

[2]

[3]

[1]

[6]

[5]

[4]

1050fs2197c

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3. PERIODIC CHECK

Field Service Ver3.0 Nov.2006

16. Remove 2 pierce rings [2] and the bearing [3]

[4]

from the ADU reverse roller [1].

[3]

NOTE • When reinstalling the bearing [3], be sure that the flange [4] turns outside.

[2]

[1]

[2]

1050fs2198c

17. Following the steps 14 to 16, remove the reverse/exit roller [1] and the ADU acceleration roller [2].

[2]

144

[1]

1050fs2199c

3. PERIODIC CHECK

18. Remove the E-ring [1] and then remove the spacer [2].

19. Remove the belt [3] and then remove the pulley [4] and the pin [5].

20. Remove 2 screws [6] and pull out the paper exit roller /2 assembly [7].

[1]

[2]

[3]

[4]

[6] [7]

[5]

1050fs2200c

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3. PERIODIC CHECK

21. Following the steps 18, 19 and 20, pull out the paper exit roller /1 [1].

[1]

1050fs2202c

22. Remove 2 E-rings [2] and the bearing [3] from the

[4]

paper exit roller /1 [1].

[3]

NOTE • When reinstalling the bearing [3], be sure that

[2]

the flange [4] turns outside.

23. Reinstall the above parts following the removal steps in reverse.

[1]

[2]

146

1050fs2203c

3. PERIODIC CHECK

O. Replacing the reverse gate (1) Periodically replaced parts/cycle • Reverse gate: Every 10,000,000 prints (2) Procedure

1. 2.

Pull out the ADU from the main body.(See P.112) Loosen 3 screws [1] and remove the reverse section cover [2].

[1] [2]

1050fs2204c

[2]

[5]

[7]

[5]

[6]

3. 4. 5.

Disconnect the connector [1]. Remove the spring [2]. Remove the screw [3] and release the fixing of the actuator [4].

6.

Remove 2 screws [5] and then remove the reverse/exit solenoid assembly [6].

NOTE • Reinstall the reverse/exit solenoid assembly so that it comes to the same graduation [7] as that used for removal.

[1]

[4]

[3]

1503fs2205c

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3. PERIODIC CHECK

Field Service Ver3.0 Nov.2006

7.

Remove the E-rings [1], one each, and then remove 2 bearings [2].

[1]

[2]

8.

Open the reverse door [3] and remove the reverse gate assembly [4] while sliding it in the arrow-marked directions [5] and [6] in this order.

[6]

[5]

[4] [3]

[2]

[1]

1050fs2206c

9.

[2]

Remove the screws [1], one each, and then remove 7 reverse gates [2].

10. Reinstall the above parts following the removal steps in reverse.

[1]

1050fs2207c

148

P.

3. PERIODIC CHECK

Replacing the fusing exit roller

(1) Periodically replaced parts/cycle • Fusing exit roller: Every 6,000,000 prints (2) Procedure

1.

[1]

Open the front doors /Rt and /Lt, and pull out the ADU from the main body. (See P.112)

2.

Loosen 3 screws [1] and remove the reverse section cover [2].

[2]

1050fs2786c

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3. PERIODIC CHECK

3. 4.

[2]

Remove 2 connectors [1]. Remove 2 stepped screws [2] and then remove the paper reverse/exit section [3].

NOTE • When attaching the stepped screw [2], make sure that it gets in securely up to the step of the screw.

[3]

[2]

[2]

[5]

[1]

[7]

1050fs2787c

[5]

[6]

5. 6. 7.

Disconnect the connector [1]. Remove the spring [2]. Remove the screw [3] and release the fixing of the actuator [4].

8.

Remove 2 screws [5] and then remove the reverse/exit solenoid assembly [6].

NOTE • Reinstall the reverse/exit solenoid assembly so that it comes to the same graduation [7] as that used for removal.

[1]

150

[4]

[3]

1503fs2205c

3. PERIODIC CHECK

9.

Remove 2 screws [1] and then remove the bearing.

[1]

1050fs2792c

[2]

[3]

[1]

10. Remove the E-ring [1] and 2 screws [2], and slide the bearing [3] in the arrow-marked direction.

1050fs2788c

11. Pull out and remove gently the shaft [1] of the fusing exit roller so that it does not touch the guide plate.

[1] 1050fs2789c

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3. PERIODIC CHECK

[2]

12. Remove the E-ring [1]. 13. Remove 4 E-rings [2] and slide 4 pins [3] in the direction in which they can be removed. And then pull out 4 fusing exit rollers [4] in the opposite direction to remove them.

14. Reinstall the above parts following the removal steps in reverse.

[4]

[1]

152

[3]

1050fs2790c

3.5.9

3. PERIODIC CHECK

Fusing section

A. Replacing the cleaning web

Caution: • Immediately after turning off the main power switch (SW1) or the power switch (SW2), the fusing section is very hot and you may get burnt. Be sure to start operations when the temperature cools down sufficiently.

(1) Periodically replaced parts/cycle • Cleaning web: Every 750,000 prints (2) Procedure

1. 2.

[2]

Pull out the ADU from the main body. (See P.112) Remove 2 screws [1] and then remove the web cover [2].

[1]

1050fs2163c

3.

Release the couplings [1] provided at the 2 places in the arrow-marked direction and remove the used cleaning web [2].

[2]

[1]

1050fs2164c

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3. PERIODIC CHECK

Field Service Ver3.0 Nov.2006

4. [2]

Set the shaft [2] on the unused side of the new cleaning web [1] to the driven couplings /Rr [3] and /Fr [4].

[3] [6]

NOTE • Be sure to set each detent [5] on the driven couplings to the notch [6] of the shaft on the

[5]

unused side. When the web is installed in the wrong direction, it does not coincide with the notch.

5.

Hold either side [8] of the shaft [7] on the take-up side of the new cleaning web with both hands,

[7] [1]

and take up the new cleaning web until the blue line [9] disappears. NOTE • The performance of the new cleaning web is guaranteed from the position in which the blue line disappears. Be sure to take up the cleaning web up to this position.

[8] [9]

[4] [6]

[2]

154

[5]

1050fs2165c

3. PERIODIC CHECK

6.

[4]

Set the shaft [2] on the take-up side of the new cleaning web [1] to the take-up couplings /Rr [3] and /Fr [4].

NOTE • Be sure to set each detent [5] on the driven coupling to the notch [6] of the shaft on the unused side.

7. [1]

[2]

[6]

The reinstallation hereafter should be made following the removal steps in reverse.

[5]

NOTE • When the cleaning web is replaced, be sure to reset the counter of the fusing cleaning web in the service mode.(See P.373)

[3]

[5]

[6] [2]

1050fs2166c

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3. PERIODIC CHECK

Field Service Ver3.0 Nov.2006

B. Removing/reinstalling the fusing section

Caution: • Immediately after turning off the main power switch (SW1) or the power switch (SW2), the fusing section is very hot and you may get burnt. Be sure to start operations when the temperature cools down sufficiently.

(1) Procedure

[3] [1]

1. 2. 3. 4.

Pull out the ADU from the main body.(See P.112) Open the paper reverse/exit section [1]. Open the fusing paper exit section [2]. Remove 2 screws [3] and then remove the fusing cover [4].

[4]

[2]

156

1050fs2002c

3. PERIODIC CHECK

5.

Remove the screw [1] and then remove the lever assist plate [2].

6.

Remove the screw [3] and release the fixing of the fusing section [4].

NOTE • When fixing the fusing section [4], be sure to tighten up the screw [3] while pressing it toward the rear side.

[2] [4]

[7]

[1]

7. 8.

Close the fusing paper exit section [5]. Slide the fusing section [4] diagonally to the front side and hold it up with both hand to remove it.

NOTE

[5]

• When holding up the fusing section, be sure to hold it at the jam release knob [6] and the handle [7]. • When reinstalling it, be sure to slide it with the fusing section set to the reversal section side.

[6]

9.

Reinstall the above parts following the removal steps in reverse.

[3]

1050fs2003c

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3. PERIODIC CHECK

Field Service Ver3.0 Nov.2006

C. Opening/closing of the web section (1) Procedure

1. 2. 3. 4.

Pull out the ADU from the main body. (See P.112) Remove the fusing section. (See P.156) Open the fusing paper exit section [1]. Insert the driver [4] into the hole [3] of the shaft [2], and rotate the shaft to release pressure.

NOTE • When the web is closed and fixed, be sure to rotate the shaft to apply pressure. • Opening the web section disrupts the stabil-

[5] [6]

ity. Be careful it does not fall down.

5.

Remove 4 screws [6] and open the web section [5].

[4]

6.

Reinstall the above parts following the removal steps in reverse.

[1]

[6]

158

1

[2]

[3]

1050fs2167c

3. PERIODIC CHECK

D. Replacing the fusing heater lamps /1 and /2 NOTE • Be sure to avoid touching the lamp section of the fusing heater lamps /1 and /2 with bare hands. When touched, be sure to clean it with the roller cleaner. (1) Periodically replaced parts/cycle • Fusing heater lamp /1: Every 3,000,000 prints • Fusing heater lamp /2: Every 3,000,000 prints (2) Procedure

[3] [2] [1]

1. 2. 3. 4.

Pull out the ADU from the main body. (See P.112) Remove the fusing section. (See P.156) Open the web section [1]. (See P.158) Remove 2 screws [1] and then remove the 2 wiring harness clamps [2].

5.

Remove 2 faston terminals [4] of the fusing heater lamp /1 [3].

[4] NOTE • Be sure to fit in the fusing heater lamps /1 and /2 with the manufacturer's mark in this side. • When reinstalling the fusing heater lamp /1, be sure to insert it securely while taking note of the position in which the faston terminal is installed.

6.

Remove the screw [5] and then remove the wiring harness clamp [6].

NOTE

[3]

• When reinstalling the wiring harness clamp, be sure to install it in the correct position.

[5]

When it is installed in a wrong position, the fusing cover cannot be attached.

[6]

[4]

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7.

[1]

Remove 2 faston terminals [2] of the fusing heater lamp /2 [1].

NOTE • When reinstalling the fusing heater lamp /2, be sure to insert it securely while taking note of the position in which the faston terminal is installed.

8.

Remove 2 screws [3] and then remove the lamp fixing plate /Fr [4].

9.

Pull out and remove each of the fusing heater lamps in the arrow-marked direction [5].

NOTE

[2]

• When reinstalling each of the fusing heater

[6]

lamps, check to see if either end of each lamp is set in the fitting holes of the lamp fixing plates /Fr [4] and /Rr [6]. • After each of the fusing heater lamps is

[5]

installed, check to see if it is in touch with the inner face of the fusing roller /Up [7].

10. Reinstall the above parts following the removal steps in reverse.

[7]

[4]

160

[3]

[5]

[2]

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3. PERIODIC CHECK

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E. Replacing the fusing roller /Up, the heat insulating sleeve, the bearing and the fusing gear (1) Periodically replaced parts/cycle • Fusing roller /Up: Every 1,500,000 prints • Heat insulating sleeve: Every 1,500,000 prints • Bearing: Every 1,500,000 prints • Fusing gear: Every 6,000,000 prints (2) Procedure

1. 2. 3. 4.

Pull out the ADU from the main body. (See P.112) Remove the fusing section. (See P.156) Open the web section [1]. (See P.158) Remove the fusing heater lamps /1 and /2. (See P.159)

[1]

5.

Remove the fusing roller /Up [1].

6.

Remove the C-ring [2], the fusing gear [3], the

1050fs2169c

[7]

gear [4] (part not replaced), the heat insulating sleeve [5] and the bearing [6] from the fusing roller /Up [1]. NOTE • When reinstalling the heat insulating sleeve and the bearing, make sure that the flange [7] turns outside.

7. [2] [3]

[4]

[5] [1] [6]

Remove the C-ring [8], the heat insulating sleeve [9] and the bearing [10] from the fusing roller /Up [1].

NOTE • When reinstalling the heat insulating sleeve and the bearing, make sure that the flange [11] turns outside.

[10]

[11]

8.

Reinstall the above parts following the removal steps in reverse.

[9]

[8] 1050fs2170c

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Replacing the fusing roller /Lw assembly

(1) Periodically replaced parts/cycle • Fusing roller /Lw assembly: Every 1,500,000 prints (2) Procedure

1. 2. [3]

Pull out the ADU from the main body. (See P.112) Remove the fusing section. (See P.156)

NOTE • When removing the fusing roller /Lw assembly with the web section open, the web section may become unstable. So, be sure to remove the cleaning web in advance. (See P.153)

3. 4.

[1]

Open the web section [1]. (See P.158) Remove the fusing heater lamps /1 and /2. (See P.159)

5. 6.

Remove the fusing roller /Up. (See P.161) Remove the screw [1] and then remove the jam release knob [2].

[2]

7.

Remove the fusing roller /Lw assembly [3].

1050fs2171c

NOTE • Before the roller is pressured, fix the pressure spring end [1] in front and rear at 2 to 4 mm [3] from the pressure plate end [2]. When this operation is not made, insufficient fusing may result when printing a thick paper. Standard: [3] 2 mm to 4 mm • Color of the pressure spring varies depending on the type of the roller. Soft roller: Black Hard roller: Silver

8.

Reinstall the above parts following the removal steps in reverse.

[3] [1]

[2] 1050fs2919c

162

2

3. PERIODIC CHECK

G. Replacing the fusing cleaning sheet assembly (1) Periodically replaced parts/cycle • Fusing cleaning sheet assembly: Every 1,500,000 prints (2) Procedure

1. 2. 3. 4.

Pull out the ADU from the main body. (See P.112) Remove the fusing section. (See P.156) Open the web section [1].(See P.158) Remove the fusing heater lamps /1 and /2. (See P.159)

5. 6.

Remove the fusing roller /Up.(See P.161) Remove the fusing roller /Lw assembly. (See P.162)

7.

Remove 2 screws [1] and then remove the fusing cleaning unit [2].

[2]

[1]

[1]

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8.

[1]

Remove 2 screws [1] and then remove the fusing cleaning sheet assembly [2].

9.

Remove the paper dust that has gathered in [3] of the fusing cleaning unit.

10. Reinstall the above parts following the removal steps in reverse.

[2]

164

[3]

1050fs2408c

3. PERIODIC CHECK

H. Removing/reinstalling the fusing heating roller assembly (1) Procedure

[5]

[1]

1. 2. 3.

Pull out the ADU from the main body. (See P.112) Remove the fusing section. (See P.156) Remove the spring [1] (long one) and [2] (short one).

NOTE • The springs [1] and [2] are different in size and length. When installing them, take note of the positions in which they are installed.

4.

Remove the screw [3] and then remove the ground terminal [4].

5.

Remove 2 screws [5] and then remove the thick paper conveyance assist plate [6].

NOTE • When reinstalling the thick paper conveyance assist plate [6], be sure to install the springs [1] and [2] and the ground terminal [4] and then push the thick paper conveyance assist

[5]

[6]

plate in the direction of the paper exit. The plate must move smoothly.

[4]

[3]

[2]

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3. PERIODIC CHECK

6.

Remove 2 screws [1] and then remove the fixing plate [2].

NOTE

[1]

• When reinstalling the fixing plate, be sure to set the positioning hole [3] and the positioning slot [4] to 2 projections [5] of the fusing section.

[2]

[3] [5]

[1]

[4] [5]

166

1050fs2174c

3. PERIODIC CHECK

7. 8.

Remove 2 springs [1]. Remove the screw [2] and open the fusing heating roller assembly [3].

[2]

[3]

[1]

[1]

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3. PERIODIC CHECK NOTE

• When reinstalling the fusing heating roller assembly [1], be sure to set the guide hole [3] of the fusing heating roller assembly to the

[1]

guide pin [2] of the fusing section.

9.

Reinstall the above parts following the removal steps in reverse.

[2]

[3]

168

1050fs2176c

I.

3. PERIODIC CHECK

Replacing the fusing heater lamp /3

NOTE • Be careful not to touch the lamp section of the fusing heater lamp /3 with bare hands. When touched, be sure to clean it with the roller cleaner. (1) Periodically replaced parts/cycle • Fusing heater lamp /3: Every 3,000,000 prints (2) Procedure

[1]

1. 2. 3.

Pull out the ADU from the main body.(See P.112) Remove the fusing section. (See P.156) Open the fusing heating roller assembly. (See P.165)

[2]

4.

Cut off the wire binding band [1] and remove the connector [2].

5. [8]

Cut off the wire binding band [3].

NOTE • When attaching a new wiring band, be sure to

[7]

[9] [10]

use a heat-resistant one.

6. [16]

Remove the screw [4] and then remove the wiring harness clamp [5].

7.

Remove the faston terminal [6].

NOTE • Be sure to fit in the fusing heater lamp /3 with

[15]

the manufacturer's mark in this side. • When reinstalling the faston terminal, be sure to insert it securely.

[17] [6]

8.

Remove the screw [7] and then remove the fixing plate /Rr [8].

[3]

NOTE

[5]

• When reinstalling the fixing plate /Rr, be sure to set the positioning hole [9] to the projection

[4]

[10] of the fusing heating roller assembly.

9. [12]

[13][14]

[11]

1050fs2177c

Remove the screw [11] and then remove the fixing plate /Fr [12].

NOTE • When reinstalling the fixing plate /Fr, be sure to set the positioning hole [13] to the projection [14] of the fusing heating roller assembly.

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10. Pull out the fusing heater lamp /3 [1] from the front side [3] of the fusing heating roller assembly [2] and remove it.

[2]

NOTE • When reinstalling the fusing heater lamp /3, be sure to take note of the direction. • After completion of the installation of the fus-

[1]

ing heater lamp /3, check to see if it is in

[3]

roller.

touch with the inner face of the fusing heating

1050fs2801c

11. Reinstall the above parts following the removal steps in reverse.

170

J.

3. PERIODIC CHECK

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Replacing the fusing heating roller, the heat insulation sleeve /Lw and the bearing

(1) Periodically replaced parts/cycle • Fusing heating roller: Every 3,000,000 prints • Heat insulating sleeve /Lw: Every 3,000,000 prints • Bearing: Every 3,000,000 prints (2) Procedure

[5]

[2]

1. 2. 3.

[4]

Pull out the ADU from the main body. (See P.112) Remove the fusing section. (See P.156) Open the fusing heating roller assembly. (See P.165)

4. 5.

Remove the fusing heater lamp /3. (See P.169) Remove the fusing cleaning sheet assembly. (See P.163)

6.

Remove the C-rings [1], one each, and then remove the bearings [2], one each, to remove the fusing heating roller [3].

NOTE • When reinstalling the bearing, be sure to take

[3]

note of the direction of the flange [4].

[1]

7.

Remove the heat insulating sleeves /Lw [5], one each, from the fusing heating roller.

NOTE • When reinstalling the heat insulating sleeves / Lw, make sure that each of the flanges turn to the fusing heating roller side.

8.

Reinstall the above parts following the removal steps in reverse.

[1]

[4] [2]

[5]

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K. Replacing the fusing claw /Lw (1) Periodically replaced parts/cycle • Fusing claw /Lw: Every 1,500,000 prints (2) Procedure

1. 2. 3.

Pull out the ADU from the main body.(See P.112) Remove the fusing section. (See P.156) Open the fusing paper exit section .(See P.158)

4.

Remove the screw [1] and then remove 2 fusing claw /Lw assemblies [2].

NOTE • When reinstalling the fusing claw /Lw assembly, be sure to set the positioning hole [3] to the projection [4] of the fusing paper exit section.

[3] [4]

[1]

[3]

[2]

[2]

[4]

1050fs2179c

[1]

5.

Remove the spring [2] from each of the fusing claw /Lw assembly [1] and then remove the fusing claw /Lw [3].

NOTE • When reinstalling the fusing claw /Lw, be sure to take note of the position [4] to which the spring is hooked.

6.

Reinstall the above parts following the removal steps in reverse.

[4]

172

1050fs2180c

3. PERIODIC CHECK

L. Replacing the fusing claw /Up NOTE • The procedure for replacing the fixing claw/Up differs depending on whether the separation claw shaking mechanism exist or not. (1) Periodically replaced parts/cycle • Fusing claw /Up: Every 1,500,000 prints (2) Procedure (when not equipped with the shaking mechanism)

1. 2. 3.

Pull out the ADU from the main body. (See P.112) Remove the fusing section. (See P.156) Open the fusing paper exit section. (See P.158)

4.

Remove the springs [1], one each, and then remove 6 fusing claws /Up [2].

5.

Reinstall the above parts following the removal steps in reverse.

[2]

[1] 1050fs2181c

2

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(3) Procedure (when equipped with the shaking mechanism)

1. 2. 3. 4.

Pull out the ADU from the main body.(See P.112) Remove the fusing section. (See P.156) Open the fusing paper exit section. (See P.158) Remove the springs [1], one each, and then remove 6 fusing claws /Up [2].

5.

Reinstall the above parts following the removal steps in reverse.

[2]

[1] 1050fs2920c

174

2

3. PERIODIC CHECK

M. Replacing the fusing actuator (1) Periodically replaced parts/cycle • Fusing actuator: Every 6,000,000 prints (2) Procedure

1. 2. 3. 4.

[1]

Pull out the ADU from the main body. (See P.112) Remove the fusing section. (See P.156) Open the fusing paper exit section.(See P.158) Remove the fusing sensor cover [1].

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[10]

5.

[6]

Remove the screw [1] and then remove the fusing sensor cover plate [2].

[7] [8]

NOTE • When reinstalling the fusing sensor cover plate, be sure to set the positioning hole [3] to

[5]

the projection [4] of the fusing paper exit section.

6.

Remove the screw [5] and then remove the fusing claw /Lw assembly [6].

[1]

[2]

[9]

NOTE • When reinstalling the fusing claw /Lw assembly, be sure to set the positioning hole [7] to the projection [8] of the fusing paper exit section.

7.

Remove 2 screws [9] and then remove the fusing actuator assembly [10].

[3][4]

176

1050fs2183c

3. PERIODIC CHECK

8.

Pull out the shaft fixing member [1], release the spring [2] and remove the fusing actuator [4] from the fusing actuator assembly [3].

NOTE • When reinstalling the fusing actuator, be sure to take note of the position [5] to which the spring is hooked. • When reinstalling the shaft fixing member, be

[1]

[5]

sure to take note of its direction.

[3]

9.

Reinstall the above parts following the removal steps in reverse.

[4]

[2]

[5]

1050fs2184c

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N. Replacing the thermistor /2

Caution: • After completion of the installation of the thermistor /2, be sure to check to see if it is in touch with the fusing roller /Up.

(1) Periodically replaced parts/cycle • Thermistor /2: Every 3,000,000 prints (2) Procedure

1.

Open the front doors /Rt and /Lt, and pull out the ADU from the main body.(See P.112)

2. 3. 4.

Remove the fusing section. (See P.156) Open the fusing paper exit section [1]. Insert the driver [4] into the hole [3] of the shaft [2] and rotate the shaft [2] clockwise to release pressure.

NOTE • Not releasing pressure may cause damage to the fusing heater lamp. Be sure to release it.

[1]

[2]

[3]

• When reinstalling it, be sure to rotate the shaft [2] counterclockwise to apply pressure.

5. 6.

Remove the connector [5]. Remove 4 screws [6] and 2 stepped screws [7], and then remove the web unit [8].

NOTE • When attaching the stepped screw [7], make sure that it gets in securely up to the step of the screw. • Be sure to remove the web section with it closed. If the web is removed with it open, the web section becomes unstable and you may get injured.

[2]

178

1050fs2185c

3. PERIODIC CHECK

7.

Cut off the wiring band [1].

[4] NOTE • When attaching a new wiring band, be sure to use a heat-resistant one.

8.

Remove the screw [2] and then remove the thermistor /2 assembly [3].

NOTE

[3]

• When reinstalling the thermistor /2 assembly,

[2]

check surely to see if it is in touch with the fusing roller /Up [4].

9.

Remove the connector [5] of the thermistor /2.

NOTE • There are 4 connectors for the thermistor provided at the same place and it is difficult to identify

[5]

a

corresponding

connector

in

advance. Therefore, the connector to be removed can be identified by following the wiring harness of the thermistor /2.

[1]

1050fs2186c

10. Remove the screw [1] and then remove the ther-

[1]

mistor /2 [2].

11. Reinstall the above parts following the removal steps in reverse.

[2]

1050fs2409c

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O. Replacing the thermistor /4

Caution: • After completion of the installation of the thermistor /4, check to ensure it is in touch with the fusing heating roller.

(1) Periodically replaced parts/cycle • Thermistor /4: Every 3,000,000 prints (2) Procedure

1. 2. 3.

Pull out the ADU from the main body.(See P.112) Remove the fusing section. (See P.156) Open the fusing heating roller assembly. (See P.165)

4. 5. [8]

[5]

Cut off 2 wiring bands [1]. Remove the screw [2] and then remove the wiring harness clamp [3].

[9]

6.

Remove the screw [4] and then remove the thermistor /4 assembly [5].

NOTE • When reinstalling the thermistor /4 assembly, be sure to set the attaching hole [6] to the projection [7] of the fusing heating roller assembly. • When reinstalling the thermistor /4 assembly, check to see if it is in touch with the fusing heating roller [8].

[3]

[2]

[6][7] [4]

[1] 1050fs2187c

7.

Remove the connector [9] of the thermistor /4 assembly.

NOTE • There are 4 connectors for the thermistor provided at the same place and it is difficult to identify

a

corresponding

connector

in

advance. Therefore, the connector to be removed can be identified by following the wiring harness of the thermistor /4.

180

3. PERIODIC CHECK

8. 9.

Cut off the wiring band [1]. Remove the screw [2] and then remove the thermistor /4 [3].

[2]

NOTE • When attaching the wiring band, be sure to use a heat-resistant one.

10. Reinstall the above parts following the removal steps in reverse.

[3]

[1]

1050fs2410c

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Replacing the web motor

(1) Periodically replaced parts/cycle • Web motor: Every 6,000,000 prints (2) Procedure

[2]

[1]

1. 2. 3.

[3]

Pull out the ADU from the main body. (See P.112) Remove the fusing section. (See P.156) Remove the screw [1] and then remove the wiring harness clamp [2].

4. 5.

Remove the connector [3]. Remove 3 screws [4] and then remove the web motor unit [5] in the arrow-marked direction.

[4]

[5]

1050fs2188c

182

3. PERIODIC CHECK

6. 7.

[1]

Remove 2 screws [1]. Loosen the screw [2] and pull out the web motor [3] in the arrow-marked direction.

NOTE • When reinstalling the web motor, be sure to align the D-cut face of the web motor shaft with the direction of the screw [2].

8.

Reinstall the above parts following the removal steps in reverse.

[3]

[2]

1050fs2411c

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Q. Removing/reinstalling the thermistor /1 NOTE • Be sure to make the position adjustments when the roller has cooled down. • When reinstalling the thermistor /1, adjust it with the temperature sensor positioning jig /A before fixing it. Be sure to apply Screw-lock to the screw that has been fixed. • After completion of the reinstallation of the thermistor /1, be sure to check the wiring harness to see if it is in touch with the fusing roller /Up. (1) Procedure for removal

[3]

1. 2. 3. 4.

Pull out the ADU from the main body. (See P.112) Remove the fusing section. (See P.156) Remove the web section. (See P.178) Cut off the wiring band [1].

NOTE

[2]

• When attaching a wiring band, be sure to use a heat-resistant one.

5.

Remove the screw [2] and then remove the thermistor /1 [3].

NOTE • For the method for installing the thermistor / 1, see "(2) Procedure for reinstallation."

6.

Remove the connector [4] of the thermistor /1.

NOTE • There are 4 connectors for the thermistor provided at the same place and it is difficult to identify

[4]

a

corresponding

connector

removed can be identified by following the wiring harness of the thermistor /1.

[1] 1050fs2208c

184

in

advance. Therefore, the connector to be

3. PERIODIC CHECK

(2) Procedure for reinstallation

1.

Insert the temperature sensor positioning jig /A [3] between the thermistor /1 [1] and the fusing

[3]

roller /Up [2].

2.

Adjust the position of the thermistor /1 so that it become flush with the temperature sensor positioning jig /A, and then fix it with the screw [4].

NOTE • Be sure to adjust the distance a [5] between the thermistor /1 and the fusing roller /Up so that it becomes equal to the thickness of the

[1]

[4]

temperature sensor positioning jig /A. Specified value: a = 0.75 ± 0.1 mm • Make sure that the thermistor /1 is parallel to the roller.

[5]

3. 4.

Apply Screw-lock to the screw [4]. For the parts to be reinstalled hereafter, reinstall them following the removal steps in reverse.

[2]

1050fs2209c

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3. PERIODIC CHECK

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R. Removing/reinstalling the thermistor /3 NOTE • Be sure to make the position adjustments when the roller has cooled down. • When reinstalling the thermistor /3, adjust it with the temperature sensor positioning jig /A before fixing it. Be sure to apply Screw-lock to the screw that has been fixed. • After completion of the reinstallation of the thermistor /3, be sure to check the wiring harness to see if it is in touch with the fusing heating roller. (1) Procedure for removal

[6]

[3]

1. 2. 3.

Pull out the ADU from the main body. (See P.112) Remove the fusing section. (See P.156) Open the fusing heating roller assembly. (See P.165))

4.

Cut off 2 wiring bands [1].

NOTE

[1]

• When attaching a wire binding band, be sure to use a heat-resistant one.

[2]

5.

Remove the screw [2] and then remove the 2 wiring harness clamp [3].

6.

Remove 2 screws [4] and then remove the thermistor /3 [5].

NOTE • For the method for installing the thermistor / 3, see "(2) Procedure for reinstallation."

7. [4]

Remove the connector [6] of the thermistor /3.

NOTE • There are 4 connectors for the thermistor provided at the same place and it is difficult to identify

[5]

a

corresponding

connector

in

advance. Therefore, the connector to be removed can be identified by following the wiring harness of the thermistor /3.

1050fs2210c

186

3. PERIODIC CHECK

(2) Procedure for reinstallation

1.

Insert the temperature sensor positioning jig /B [3] between the thermistor /3 [1] and the fusing heating roller [2].

2.

Adjust the position of the thermistor /3 so that it become flush with the temperature sensor positioning jig /B, and then fix it with 2 screws [4].

NOTE • Be sure to adjust the distance a [5] between the thermistor /3 and the fusing heating roller so that it becomes equal to the thickness of

[4]

the temperature sensor positioning jig /A.

[1]

Specified value: a = 0.7 ± 0.1 mm • Make sure that the thermistor /3 is parallel to

[3]

the roller.

[5]

[2]

3. 4.

Apply Screw-lock to 2 screws [4]. For the parts to be reinstalled hereafter, reinstall them following the removal steps in reverse.

1050fs2211c

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3. PERIODIC CHECK

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S. Removing/reinstalling the thermostat /1 NOTE • Be sure to make the position adjustments when the roller has cooled down. • When reinstalling the thermostat /1, adjust it with the thermostat positioning jig /A before fixing it. Be sure to apply Screw-lock to the screw that has been fixed. • After completion of the reinstallation of the thermostat /1, be sure to check the wiring harness to see if it is in touch with the fusing roller /Up. (1) Procedure for removal

1. 2. 3. 4. 5.

[1]

Pull out the ADU from the main body.(See P.112) Remove the fusing section. (See P.156) Remove the web section. (See P.178) Remove 2 faston terminals [1]. Remove the screw [2] and then remove the thermostat /1 [3].

[2]

NOTE • For method for reinstalling the thermostat /1, see "(2) Procedure for reinstallation."

[3]

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188

3. PERIODIC CHECK

(2) Procedure for reinstallation

1. [3]

Install 2 faston terminals [2] to the thermostat /1 [1].

2.

Insert the thermostat positioning jig /A [4] between the thermostat /1 [1] and the fusing roller /Up [3].

3.

Adjust the position of the thermostat /1 so that it become flush with the thermostat positioning jig / A, and then fix it with the screw [5].

[2]

NOTE • Be sure to adjust the distance a [6] between the thermostat /1 and the fusing roller /Up so

[5]

that it becomes equal to the thickness of the thermostat positioning jig /A.

[4]

Specified value: a = 3.0 ± 0.2 mm

4. 5.

Apply Screw-lock to the screw [5]. For the parts to be reinstalled hereafter, reinstall them following the removal steps in reverse.

[1] [6] 1050fs2213c

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Removing/reinstalling the thermostat /2

NOTE • Be sure to make the position adjustments when the roller has cooled down. • When reinstalling the thermostat /2, adjust it with the thermostat positioning jig /B before fixing it. Be sure to apply Screw-lock to the screw that has been fixed. • After completion of the reinstallation of the thermostat /2, be sure to check the wiring harness to see if it is in touch with the fusing heating roller. (1) Procedure for removal

1. 2. 3.

[1]

Pull out the ADU from the main body.(See P.112) Remove the fusing section. (See P.156) Open the fusing heating roller assembly. (See P.165)

[3]

4. 5.

Remove 2 faston terminals [1]. Remove the screw [2] and then remove the thermostat /2 [3].

[2]

NOTE • For method for reinstalling the thermostat /2, see "(2) Procedure for reinstallation."

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3. PERIODIC CHECK

(2) Procedure for reinstallation

1.

[2]

Install 2 faston terminals [2] to the thermostat /2 [1].

2.

Insert the thermostat positioning jig /B [4] between the thermostat /2 [1] and the fusing

[1]

heating roller [3].

3.

Adjust the position of the thermostat /2 so that it become flush with the thermostat positioning jig / B, and then fix it with the screw [5].

[5]

NOTE • Be sure to adjust the distance a [6] between the thermostat /2 and the fusing heating roller so that it becomes equal to the thickness of the thermostat positioning jig /B. Specified value: a = 3.0 ± 0.2 mm

4. 5.

Apply Screw-lock to the screw [5]. For the parts to be reinstalled hereafter, reinstall them following the removal steps in reverse.

[3]

[4] [6] 1050fs2215c

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3. PERIODIC CHECK 3.5.10

Field Service Ver3.0 Nov.2006

Paper exit section

A. Removing/reinstalling the paper exit section (1) Procedure

1. 2. 3.

[1]

Remove the left cover. (See P.250) Disconnect the connector [1]. Remove 4 screws [2] and then remove the paper exit section [3].

[2]

[2]

NOTE • When reinstalling the paper exit section, be sure to hook the retention hole [4] to the projection [5] of the frame and then set the posi-

[4][5]

[3] [6][7]

tioning hole [6] to the positioning pin [7] of the

1050fs2216c

frame.

4.

Reinstall the above parts following the removal steps in reverse.

B. Cleaning of the paper exit sensor (1) Periodic cleaning cycle • Paper exit sensor: Every 6,000,000 prints (2) Procedure

1. 2. 3.

Remove the left cover. (See P.250) Remove the paper exit section.(See P.192) Clean the paper exit sensor (PS3) [1] with the blower brush.

4.

Reinstall the above parts following the removal steps in reverse.

[1]

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Field Service Ver3.0 Nov.2006 C. Replacing the main body paper exit roller (1) Periodically replaced parts/cycle • Main body paper exit roller: Every 6,000,000 prints (2) Procedure

[7]

1. 2. 3.

[6]

Remove the left cover. (See P.250) Remove the paper exit section.(See P.192) Remove the E-ring [1] and then remove the gear [2] and the pin [3].

4.

Remove the E-ring [4] and then remove the bearing [5].

[8]

5.

Remove the E-ring [6] and then remove the bearing [7].

6.

Move the main body paper exit roller [8] in the arrow-marked directions [9] and [10] in this order,

[10]

and remove it.

7.

Reinstall the above parts following the removal steps in reverse.

[9]

[5]

[1]

[2]

[3]

[4] 1050fs2218c

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4. SERVICE 4.1

194

Service material list

Material No.

Name

000V-16-0

Drum cleaner

200 ml

000V-17-0

Roller cleaner

200 ml

000V-19-0

Setting powder

25 g

000V-18-0

Cleaning pad

10 pcs/1 pack

00GR00260

Multemp FF-RM

25 g

00GR00020

Plas guard No.2

1

Shape

Remark

25 g

4.2

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Jig list

Parts No. 55VAJG011

Name Temperature sensor

Shape

Quantity

Remark

1

positioning jig /A (for fusing roller /Up) 55VAJG021

Temperature sensor

1

positioning jig /B (for fusing heating roller) 55VAJG031

Thermostat position-

1

ing jig /A (for fusing roller /Up) 55VAJG041

Thermostat position-

1

ing jig /B (for fusing heating roller) 7050K0020

Optics unit position-

2

ing jig

00M6-2-00

Door switch jig

4

4040PJP1##

Test chart (A3 size)

1

4040PJP2##

Test chart

1

(11 x 17 size)

00VC-2-00

Drum cover

1

00VD-1000

Blower brush

1

00VE-1005

Tester

1

2

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196

Field Service Ver3.0 Nov.2006 Name

Shape

Quantity

Remark

120A1052#

Positioning shaft

2pc/set

For DF adjustment

120A9711#

Adjustment chart

1

For DF adjustment

120A9712#

White chart

1

For DF adjustment

2

4.3

4. SERVICE

Materials

A. Item Parts name

Useful life

Type name

Toner bottle

80,000 prints

TN010

Drum

1,000,000 prints or 220 hours

DR010

Developer

1,000,000 prints or 220 hours

DV010

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4. SERVICE

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4.4

Mail remote notification system

4.4.1

Outline

"Mail remote notification system" is a system that allows you to obtain a list print which can be output by a copier using the Internet mail (E-mail). Using this system dispenses not only with printing the list on paper but also visiting the users. Sending a mail filled-in with a simple keyword to the copier allows you to receive by mail all sorts of print information of the copier. 4.4.2

Operating environments

In order to use the functions of "Mail remote notification system", the following conditions must be met. The operation of the functions is available while in jams, SC and a low power mode. A mail sent to the copier that is not operating does not get lost, but it is handled when the copier is activated again. (1) The copier has a server that can receive a mail using POP3 or IMAP protocol. (2) The copier has a mail server that can send a mail using SMTP protocol. (3) In the following 4 cases, "Mail remote notification system" does not operate in the copier. When the main power switch (SW1) is turned off. When the power switch (SW2) is turned off. While the copier is in auto shut-off. When the security enhanced mode is set to ON (the use of the main body NIC is not allowed.) In this manual, the network interface card installed in the main body is called the main body NIC. 4.4.3

Major functions

Sending a mail with a simple keyword allows you to use the following functions. (1) The list print information of the copier you want to obtain can be received by mail. List prints that can be obtained are the following 11 lists. Mode memory list User setting list Font pattern list Management list Adjustment list Parameter list Use management list Counter list Pixel ratio list Remote diagnostic report Audit log report (2) The counter list can be checked by cell phone. (3) A password used for certification of a mail can be change. (4) Directions for use of "Mail remote notification system" can be received by mail. To make use of the above functions, it is necessary to send a mail with a simple keyword (command). For particulars of the command, See "4.4.5 Operating instructions of the mail remote notification system"

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1

4.4.4

4. SERVICE

Initialization

To make use of "Mail remote notification system", it is necessary to register the network parameter on the copier main body and the account on the mail server. A. Setting from the touch panel Set the IP address of the copier from the touch panel to connect the copier to the network. When already set, proceed to "(2) Setting from the Web browser". (1) Procedure Step

Operating instructions

1

Select [Utility/counter] on the operation board.

2

Select "06 Machine Manager Setting."

3

Select "04 Network Setting."

4

Select "01 Machine NIC Setting."

5

Enter "IP address," "Subnet mask," and "Gateway Address."

6

Restart the copier.

NOTE • The IP address of the copier is normally assigned by the system administrator. For particulars, contact the system administrator. B. Setting from the Web Utilities Enter the setting of the mail server from the Web Utilities. To use the Web Utilities, make preparations of a PC that can be connected to the network. NOTE • No space is available in all items to be set. The following characters cannot be used for setting an E-mail address. ();:“[] When an improper entry or setting is made on the Web browser, be sure to make corrections following the error massage. When no correction is made, a down load error of the program may result. • The Web layout is subject to change without notice.

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(1) Procedure Step 1

Operating instructions Start the Web browser. • When a proxy is set on the Web browser, the main body Web may not be accessible. For particulars, contact the network administrator. For Web browser, Internet Explorer or Netscape Navigator is recommended. However, no setting should be made from two or more browsers simultaneously.

2

Specify the IP address of the copier main body that is entered from "A. Setting from the operating panel." • "Main page" is displayed when an access is made to the Web Utilities of the copier main body.

3

Click "Extension for maintenance" on "Main page."

4

Enter the user name or the CE password in "Extension for maintenance" and press "OK."

User name: ce (cannot be changed) Password: CE Enter the password. (Default: "92729272")

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Field Service Ver3.0 Nov.2006 Operating instructions Click "E-Mail Initial Setting" to display the screen for setting.

Set item

Details

Enable E-mail

When using the mail remote notification system, select "Use." Default is "Not

notification

use."

Time difference

The time at which a mail was send out is calculated based on this value. For time difference setting, enter the difference from the standard time UTC in the range from -1200 (- 12 hour 00 minute) to +1200 (-12 hour 00 minute). When no value is entered, +0000 (UTC) is set. (Ex.: In the case of Japan, enter + 900.)

Sending mail

Set the IP address of the SMTP server.

(SMTP) server SMTP port

Set the port No. of the SMTP server. For default, 25 is set.

number Sending mail

For SMTP default, 5-minute is set.

(SMTP) server time out Interval between

The copier check the receiving mail server to see if a mail is newly received.

fetching mails

(An interval can be specified in the range from 1 minute to 60 minutes.) Taking into consideration the load on the network, this is usually set at the interval of 10 minutes.

Receiving mail

Set the IP address of the incoming mail server.

server Kind of mail

Select either of POP3 and IMAP. For default, [POP3] is selected.

spool Pop3 (IMAP)

When 110 is used for POP3 and 143 is used for IMAP, select "Use the default

port number

value." When any value other than the default, select "Setting" and enter a port number to be used in the text box.

2

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Step

Operating instructions Set item

Details

User name on

Enter an account name assigned to the copier by the incoming mail server.

the server Password

Enter a password to the account name above.

E-mail address

Enter the mail address of the copier its own. This is normally "mail account

of this copy

name@incoming mail server name."

machine Nickname

Enter a nickname that is added to the title (subject) of a mail sent from the copier. No entry cause no problem.

CE password

Enter a password that is added to the title (subject) of a mail sent to the copier. The copier uses this password for security purpose.

Also Notice to

• Not transfer: Default

the Administra-

• Transfer an unright mail: When a mail received by the copier is not con-

tor

form to the above password, or when the mail size is exceeding the specified size (10k bytes), a selection is made if the mail is communicated. • Transfer all transmission mails: Transfer all mails that use "Mail remote notification system."

Administrator

When "Transfer an unright mail" or "Transfer all transmission mails" is

E-mail address

selected, enter an E-mail address for transfer.

Announce delay

A selection is made if the difference (time required) between the time when a

time in replay

mail was sent to the copier and the time when the copier handled the mail is

mail

indicated in the mail. For default, "Not indicate" is selected.

Enable POP

After authentication is made by the mail receiving server, a selection is made

(IMAP) before

to decide whether to send out the mail or not. For default, "Send" is selected.

SMTP 6

After completion of entry, click the [Apply] key.

7

Conduct the mail sending/receiving test. • Click "Sending and Receiving test" and a sending test and a receiving test are conducted collectively to check to see if a test mail sent is correctly received. When a test failed, re-check the set items following the error message. • Click "Sending and Receiving test" to show the results of the sending and receiving test. Sending test

A mail sending test is made on the SMTP server. A test mail is sent to "E-mail address for the copier" set in Step 2.

8

202

Receiving

A receiving test is made on the incoming mail server. A test mail is received from

test

"E-mail address of the copier" set in Step 2.

Restart the copier.

4.4.5

4. SERVICE

Operating instructions of the mail remote notification system

For commands for communications with the copier and the details of options, see the table below. Command

Option

Description

Minimum input

GETLOG

[List option name]

Send back by mail the list print information specified

G

in [List print name]. ModeMemory

Send back [Mode memory list] by mail.

M

UserSetting

end back by [User setting list] mail.

U

FontPattern

Send back [Font pattern list] by mail.

F

Management

Send back [Management list] by mail.

Ma

Adjustment

Sent back [Adjustment list] by mail.

A

Parameter

Send back [Parameter list] by mail.

P

UserManagement

Send back [User management list] by mail.

Counter

Send back [Counter list] by mail.

C

PixelRatio

Send back [Pixel ratio list] by mail.

Pi

CommunicationLog

CommunicationLog Send back [Communication log

Co

UseM

list] by mail. AuditLog

Send back [Audit log report] by mail.

Au

ALL

Send back all of the above list prints in mail.

AL

Not specified

[Counter list] is edited so that it can be shown by cell phone. And this is sent back by mail.

CHPASS

HELP

[OldPasswd][New-

Change a password to be used for certification of a

Passwd]

mail.

[OldPasswd]

Specify a password that is currently used.

[NewPasswd]

Specify a new password.

Not specified

Send a help mail that describes the operating

C

H

instructions of the commands above.

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4. SERVICE 4.4.6

Field Service Ver3.0 Nov.2006 Mail sending

A command (option) printed on the mail is not case sensitive and can be identified from the minimum input listed on the preceding page. A. Notes • When sending a mail to the copier, take note of the following. (1)Mail software can be used without discrimination by OS and a hand-held device or a free mail using browser. (2)Use the mail software in the text mode. (3)For the mail software, as a condition for reception, 128 characters or more are recommended as the maximum number of characters displayed in a line. (4)There are one or more spaces or TAB's required between a command and an option that are written in the mail. (However, a line feed is not allowed.) (5)Enter all the commands that are written in the mail in alphanumeric characters (ASCII characters). When any other characters are used, an error message "No command found" is sent back. (6)Start a command written in the mail from the line head with not space. When there is a space or TAB found at the line head, the line is ignored. (7)The maximum number of commands available in a mail is ten. Commands exceeding ten are ignored. (8)Avoid attaching a file to a mail that is sent to the copier. (9)A signature on a mail that is sent to the copier may be handled as a command with an error message sent back. (10)When the power is shut off while the copier is sending a mail or when the copier main body is printing the list print, the same mail may be sent back twice. (11)The copier can receive up to 5 mails from the mail server at the same time. When more than 5 mails have been received by the mail server, the copier receives the remaining mails from the mail server next time.

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5. FIRMWARE VERSION UP

5. FIRMWARE VERSION UP 5.1

ISW

5.1.1

Outline

A. ISW (In-System Writer) • This is an operation in which a control program stored in the flush ROM that is built in each control board in the copier is rewritten with the board built in the copier main body. Conducting the ISW allows the version up of control program without changing the board and the installation of the up to date program when replacing the board. As a tool to conduct the ISW, (ISWTrns (PC software)) can be used for rewriting with the personal computer (PC) connected to the copier. This tool can rewrite directly a control program in the flush ROM built in the copier main body. B. ISWTrns • This is a software for Windows to rewrite the copier flush ROM and is used for the rewrite of programs (data transfer) with the copier main body and the personal computer connected with a parallel cable or the USB cable. NOTE • When this machine uses the USB to conduct the ISW, it is necessary to install the USB driver of the ISWTrns. For procedure for installation, see "5.1.4 A. Installation of the USB driver (Windows2000/ XP)" When using the USB, be sure to turn on the radio button of the USB on the ISWTrns [Setting (S)] - [Communications setting (C)], and then press the OK button.

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Field Service Ver3.0 Nov.2006

Specifications

A. ISWTrns (PC software) (1) ISWTrns disk composition • Setup disk: 2 • Rewritable disk: Varies for each copier (2) Operating environment of the software • OS: Windows95/98/98SE/Me/NT4.0/2000/XP • CPU: Pentium 75 MHz or above • Memory: 16 MB or more for abroad/ 32 MB or more for domestic • Free space in hard disk: 100 MB or more • Others: PC provided with parallel (printer) or USB interface (3) Idling time • Varies according to each PC (4) Parts required to conduct the ISW • Personal computer (PC): 1 • IBM-compatible PC/AT: Provided with D-sub25 pin parallel interface • ISWTrns setup program • Parallel cable or USB cable: 1 Item Board to be rewritten

Specifications Overall control board, Printer control board, RADF control board, FD control board, LS control board, IC control board, SD control board, PB control board

Method for rewriting program

1. Local ISW from the PC 2. Web Utilities directional type ISW by using the Internet 3. Operation panel directional type ISW by using the Internet

Protocol

FTP, HTTP

Network connection

Use of the NIC of the copier main body

Rewritable program

Image control

I1 to I4 collectively, I1- I4

Printer control

C1 to C2 collectively, C1, C2

DF

F

FD, FS, LS, SD, PB

H1, N1, S1-1/S1-2, B1, J1

Controller

P1

Conditions

Main body power turned on and program server provided

NOTE • To execute the ISW, check surely to see if the power source of the main body has been turned on in advance. • For rewritable programs, it is not possible to rewrite plural programs at a time. • When using the Internet ISW, it is required for it to be connected to the network environment by using the main body NIC. As a network environment, programs must be down-loadable from the program server on the Internet by using a ftp or http protocol.

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2

5.1.3

5. FIRMWARE VERSION UP

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 Installation of the ISWTrns

Install the ISWTrns program to the PC. (1) Procedure Step

Operation

Remarks

1

Start the PC.

2

Copy the setup disk to the PC and double click the

When there remains the ISWTrns.exe of

[Setup.exe] icon to start the install program.

the old version, uninstall the old version first, and then install the new version.

3

"ISWTrns setup screen" Following the instructions on the screen, check the

1. For default, "C:\Program Files\KONI-

folder to which an installation is made, and then click

CAMINOLTA\ISWTrns" is set as a folder to

[Next].

which an installation is made. 2. When changing the folder to which an installation is made, click [Reference] and specify one as you please.

4

"Program confirmation screen" Following the instructions on the screen, check the

1. For default, "ISWTrns" is set as a folder

folder to which the ISWTrns program is stored and

to which an installation is made.

then click [Next].

2. When changing the folder to which an installation is made, enter an folder name directly, or select one from the existing folder displayed.

5

"Information dialog screen" Following the instructions on the screen, click [OK].

6

"Setup completion screen" Following the instructions on the screen, click [Completed].

7

The installation of the ISWTrns program is automatically completed.

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5. FIRMWARE VERSION UP 5.1.4

Field Service Ver3.0 Nov.2006

Usage of the ISWTrns

A. Installation of the USB driver (Windows2000/XP) When a connection is made between the PC and the copier main body with a USB cable, the installation of the USB driver is automatically started by the plug-and-play. However, this May result in the installation of the Windows USB driver (USBPRINT.SYS) and be sure to set the USB driver following the steps given below. (1) Procedure Step

Operation

1

From the screen below, select "Install from the list or the specified location," and then click [Next].

2

In the "Select the retrieve and install option screen," select "Select a driver for installation with no retrieval," and then click [Next].

3

Select the UBS driver in the driver selection screen and click "Next" to start installation. Driver name: Konica Minolta bizhub 1050/P USB Driver (ISW)

4

When the [Completed] in the "Hardware update wizard completed screen" is displayed, click [Completed] to exit the installation.

5

Check the "Device manager screen" to see if the USB driver has been correctly installed. Driver name: Konica Minolta bizhub 1050/P USB Driver (ISW)

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5. FIRMWARE VERSION UP

B. Setting of the communication method (1) Setting up of the parallel port When sending the parallel port data by using the ISWTrns program, it is necessary to release the ECP mode setting of the PC parallel port. The ISWTrns does not correspond to the data transmission through the parallel port. Accordingly, sending data in the ECP mode may result in an error while in transmission. Therefore, when using the ISWTrns with the PC set in the ECP, it is necessary to release the ECP mode. 1)

ECP port release procedure

The following procedure shows the release of the ECP mode. Step

Operation

Remarks

1

Start the PC.

2

Open "System" in "Control panel," select the

1. The LPT1 port is "ECP printer port (LPT1)," this is

"Device manager" tab and search LPT1 in

an ECP port.

"Port (COM/LPT)."

2. The LPT1 port is "Printer port (LPT1)," this is a normal parallel port.

3

4

When the printer port is set to the ECP port,

The change of the BIOS varies depending on the

change the BIOS setting of the PC to release

PC. For release of the ECP mode, contact the sys-

the ECP port.

tem administrator.

Conduct a transmission test to check the

When a correct transmission is once made on the

operations.

copier, transmission is available for all types of machines.

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5. FIRMWARE VERSION UP

Field Service Ver3.0 Nov.2006

(2) Preparations for transmission on the copier 1)

Checking of the ROM version

Before rewriting the ROM data, be sure to check the ROM version of the current control program by following the procedure given below. Step

Operation

1

Enter the service mode.

2

Press the [08 ROM version] key in "Service mode menu screen."

3

Press the [01 ROM version] key in the sub-menu displayed on the right side of the screen.

4

"ROM version screen" Press the [08 ROM version] key and check the version information.

2)

Standby for the ISW transfer

Open the service mode of the copier and get into the standby of the ISW transmission. Step

Operation

1

Enter the service mode.

2

Press the [10 ISW] key in "Service mode menu

Remarks

screen." 3

Press the [01 ISW] key in the sub menu displayed on the right side of the screen.

4

[Service mode menu] Example: Image control: collective

The ISW standby status is a status in which the [Start] key is shown in the display section.

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C. Firmware copy (1) Creation of the folder Start the ISWTrns program the installation of which has been completed, and set a folder into which a transferred file (rewritten data) is stored. 1)

Procedure Step

Operation

1

Start the PC.

2

Select "ISWTrns" from the start menu or double

Remarks

click the "ISWTrns" icon on the desktop to start up the "ISWTrns program." 3

"ISWTrns dialog screen" This screen is displayed only when the ISWTrns is started for the first time.

Click [OK] key to set a folder into which a transferred file (rewritten data) is stored. 4

"Option screen" 1. A folder (C:\Program Files\KonicaMinolta\ISWTrns)into which the ISWTrns program has been installed as a stored folder (data folder) for default is set. 2. When changing a stored folder, click [Browse] and specify any one as you please, or make an entry directly in the editor box in full path. 3. When the [Make Folder] key is clicked, a hierarchical folder is created using the stored Set a folder into which a transferred file (rewritten

folder set above as a route.

data) is stored and then click [Make Folder] key.

5

"Option screen" Click [OK] key.

This operation stores the data folder created in the step 4 into the INI file of the ISWTrns program.

6

"ISWTrns screen" The main screen of the ISWTrns program is displayed.

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(2) Data copy Using the ISWTrns program, copy data (rewritten data) which is sent to the PC. 1)

Procedure Step

Operation

1

Start the PC.

2

Select "ISWTrns" from the start menu or double

Remarks

click the "ISWTrns" icon on the desk top to start up the "ISWTrns program." 3

Click the "Option" menu.

4

"Option screen"

Click [Data Copy] key. 5

"File copy screen"

Click [Browse] key. 6

Select the folder into which a file to be trans-

1. A folder selected is displayed in the upper dis-

ferred (data to be rewritten) is stored as a file

play section of the file from which a copy was

from which the copy is made.

made. 2. In the lower display section of a file from which a copy was made, the transferred files (rewritten data) stored in the elected folder are displayed.

7

Select a transferred file (rewritten data) you

1. A number of transferred files (rewritten data)

want to copy from the lower display section of a

can be selected.

file from which a copy was made.

2. When copying all of the transferred files (rewritten data) that are displayed, skip this step and proceed to the step 8.

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Step

Operation

Remarks

8

Copy the transferred file (rewritten data)

1. When copying all of the transferred files (rewritten

selected by clicking [Copy] key into the

data) that are displayed in the lower display section of

folder created at the setup of the

the file from which a copy was made, click [Copy all] key

ISWTrns.

instead of [Copy] key. 2. In the upper display section of the file into which a copy has been made, a folder name created at the setup of the ISWTrns is displayed. 3. In the list shown in the lower display section of the file into which a copy has been made, files the copy of which has been successfully completed are listed in full path. In the copy error file list, files the copy of which have been failed are listed. As the causes of failure, following are considered. A. There exists a file of the same name and "O/W" is not checked. B. A folder into which a file is stored is not found. C. An overwrite is made on an overwrite-prohibited file. 4. When changing a transferred file (rewritten data) that is currently stored into a new data, click the overwrite check box to make a check mark.

9

After completion of copy, click [Refresh] key.

10

Click [Return] to get back to "option screen."

11

"Option screen" Click [OK] key.

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D. Firmware (1) Firmware data flow The following shows the flow of the ISW data. Image processing

PC

Overall control board

board

Printer control board RADF control board FNS control board FD control board SD control board PB control board LS control board IC board

When conducting the ISW in the entire system, be sure to conduct it in the order shown below. Step 1

*1

Type of programs

*1

FD (H1), FS (N1), SD (B1), PB (J1), LS (S1-2, S1-1)*2

2

DF (F), IC (P1), Printer control board (C1 to C2 collectively, C1, C2)

3

Image control (I1 to I4 collectively, I1, I2, I3, I4) Be sure to conduct the low end first out of those set in the sequence 1. Ex.) When the composition is made up of "LS-501 (1st set) + LS-501 (2nd set) + FS-503" FS-503 (N1) → LS-501 (S1-2) → LS-501 (S1-1)

*2

When the LS is the coupling of 2 sets, the 1st set (main body side) is S1-1 and the 2nd set is S1-2.

NOTE • When the overall control board is replaced, be sure to conduct first of all the ISW of the image control program. When the image control program is not contained in the overall control board, other programs cannot be written. •

Programs are not stored in the image processing board. So, when the board is replaced, the ISW is not required.

For FS and SD, be sure to take note of the followings. NOTE • When a finishing option is directly connected to the main body Ex.1) Main body + FS Connect the jumper connector to CN19 on the FNS control board (FNSCB) Ex.2) Main body + SD Connect the jumper connector to CN19 on the SD control board (SDCB) Ex.3) Main body + PB Connect the jumper connector to CN29 on the PB control board (PBCB) Ex.4) Main body + LS Connect three connectors of the LS to the main body and connect the 2 pin connector to the LS

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• When two or more finishing option is connected to the main body Ex.1) Main body + FD + FS Connect the jumper connector to CN19 on the FD control board (FDCB) Connect the connector on the FS side to CN19 on FNSCB Ex.2) Main body + LS + SD Connect three connectors of the LS to the main body and connect the 2 pin connector to the LS Connect the connector on the SD side to CN19 on SDCB Ex.3) Main body + FD + SD + FS Connect the jumper connector to CN19 on the FDCB Connect the connector on the SD side to CN19 on SDCB Connect the connector on the FS side to CN19 on FNSCB Ex.4) Main body + SD + PB Connect the jumper connector to CN19 on the SDCB Connect the connector on the PB side to CN29 on PBCB

2

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[When the main power switch (SW1) is required to be turned OFF/ON in the middle of the ISW] When the system configuration is as shown below, the SW1 is required to be turned OFF/ON in the middle of the ISW. • Case 1: Main body + IC + DF-603 + LS-501 (1st set) + LS-501 (2nd set) + FS-503 ISW sequence: FS-503 → LS-501 (2nd set) → SW1 OFF/ON → LS-501 (1st set) → DF-603 → IC → Main body • Case 2: Main body + IC + DF-603 + LS-501 (1st set) + LS-501 (2nd set) ISW sequence: LS-501 (1st set) → SW1 OFF/ON → LS-501 (2nd set) → DF-603 → IC → Main body However, when the LS-501 (2nd set) is conducted first, the SW1 is not required to be turned OFF/ON. (2) Types of the transfer mode There are 2 types of the ISW transfer mode on the machine side as shown below. 1)

When writing a new program (when replacing a board or when failed in writing a program)

Overall control board

Displayed normally when starting up

Method for ISW transmission

Power save LED flashing

Power ON mode

No display on operation board Others

Error code display

Service mode

When there is an abnormality found with the image processing program of the image processing board, or an error is found with date displayed on the operation panel, a startup is normally unavailable. In the condition like this, when the power switch is turned on, the system gets into the ISW standby status. And when an abnormality occurs while in rewriting the image processing program and the contents of the memory is damaged, the power save LED is flashing when the power is turned on again, and the system gets into the ISW standby status. When the image processing program is in the normal condition and there is an abnormality found with other programs, an SC error is normally display on the touch panel while in the startup. 2)

When in the version up of the program Displayed normally when starting up

Method for ISW transmission

Overall control board

Normal

Service mode

Others

Normal

Service mode

(3) Use of each transmission mode • Power ON mode This mode is used when there is no program installed in the overall control board (OACB) of the copier main body, or when an error code is displayed. When the image control program of the OACB is not installed, the OACB can be written with the power switch ON. • Service mode This mode is used when the image control program of the OACB has been already installed.

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Field Service Ver3.0 Nov.2006 E. Connection to the main body (1) When using the parallel cables Preparations are made of the following when a connection is made. • PC into which transferred files (rewritten data) have been copied. • Parallel cables 1)

Procedure Step

Operations

1

Turn OFF the power of the copier.

2

Turn OFF the power of the PC.

3

Remove 5 screws and then remove the upper right cover.

4

Connect the IEEE1284 port and the PC with the cable.

5

Connect the parallel cables of the PC to the ISW connectors of the copier.

NOTE • When exiting the ISW, be sure to clean each mirror of the scanner.

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(2) When using the USB cables Preparations are made of the following when a connection is made. • PC into which transferred files (rewritten data) have been copied. • UBS cables 1)

Procedure Step

Operations

1

Turn OFF the power of the copier.

2

Turn OFF the power of the PC.

3

Remove 5 screws and then remove the upper right cover.

4

Connect the USB port and the PC with the cables.

5

Connect the USB cables of the PC to the ISW connectors.

NOTE • When exiting the ISW, be sure to clean each mirror of the scanner.

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Rewriting of firmware

(1) Relationship between the ISW and the display on the operation board When the ISWTrns program starts up, the main screen of the ISWTrns is displayed. In the main screen, the selection of transferred files (rewritten data), the display of information, the confirmation of a transferred file (rewritten data) and the transmission of the transferred file (rewritten data) are conducted. For detailed information of the functions, see the following.

[9]

[10]

[1] [2] [3] [4]

[8]

[5] [6] [7]

[1] Version selection frame • When transferred files of plural versions are stored in a folder, a selection is made if the version is transferred. [2] Version stored folder edit box • When the condition selection frame of [10] is decided, according to the data folder set in the option screen and the INI file information, a folder name in full path is displayed. When a transferred file is in a folder other than a data folder, a change can be made by using the [Browse] button of [4] or rewriting directly the folder name. A transferred file that meets the INI file conditions displayed here in the folder is displayed in the list box of [3]. [3] Version file selection list box • Files to be displayed that exist in the folder selected in [2] above are displayed. The files to be displayed are described with the wild card name in the ISWTrns.INI file. Accordingly, when there are plural version files in the same file, plural versions are to be displayed in this list box. The list displayed here is sorted in the order of names, and when the list is displayed, an item displayed last is selected. Changing an item of selection decides the version of a transferred file that is transmitted. [4] Browse key • This key is used when the transfer folder is in a folder other than the default data folder. Display the folder selection screen to select the folder of [2]. [5] Transferred file information display list • Display a list of files that are actually transferred when the version file is selected at [3]. The number of files actually transferred is described in the checksum file attached to the transferred file (rewritten data). When all of the transferred files are not stored in the folder of [2], or when unnecessary files are included in the folder, an error message "No transferred files found or a file with an illegal name found in the folder. Make sure of it" is displayed. When [File check] key of [6] is pressed, the checksum of all the files displayed is calculated. The value obtained is compared with the checksum value stored in the checksum file (*.SUM) attached to the transferred files (rewritten data) and the result is displayed. [6] File check key • When this button is pressed with the transferred files displayed in "Transferred file information display list" of [5], the file checksum (checksum of the entire files) of each transferred file displayed is calculated and the result is shown by the side of each transferred file. And the result of the checksum calculation and the checksum file attached to the transferred file (rewritten data) are compared and the result of comparison is displayed in the format shown below.

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"OK": Accord "NG": Not accord "??": A corresponding checksum not found [7] File Send key • The transmission of the transferred files is started. [8] Send file information frame • A list of files actually transferred is displayed based on the information selected in the frames [1] and [10], and pressing the [File Check] key displays the checksum of files and the consistency of the checksum (OK, NG, ??). [9] File detailed information list • When the version file of [3] is selected, the detailed information of a file are displayed. [10] Condition selection frame • The condition of the transferred file (rewritten data) is checked. When all the 4 types of combo boxes are selected, the folder of [2] is set based on the information set in the INI file. The contents of the combo box selected is stored in the ISWTrns.INI file by "Transmission," and initialized and displayed when being started next time. (2) Rewrite procedure Ex.: When the image control program is written collectively. Step

Operations

1

Copy the data to the PC. (For the procedure, see "C. Firmware copy.")

2

Start the ISWTrns program.

3

Select the machine type, the destination and the board types. • Machine type: bizhub 1050, Destination: KBJ, Board type: 11 to 14 collectively

4

The data to be used is displayed in the version file selection box and the transmitted file information frame.

5

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Press the [File Check] key to check if the data to be used has any problem.

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Step

Operations

6

Place the copier main body in the standby for the ISW transfer. (For the procedure, see "2) Standby for the ISW transfer.")

7

Press the [Start] key on the copier main body side first, and then press the [File Send] key of the ISWTrns.

8

The following window is displayed on the PC while in the data transfer.

9

When the data transfer is completed, the following window is displayed. [PC side]

[Copier side]

10

When transmitting other data, press the [Yes] key. When exiting the rewrite, press the [No] key. When pressing the [No] key, the copier main body is automatically rebooted.

11

Check the ROM version information in the service mode to see if the rewrite operation is completed normally. It is not completed normally, repeat the procedure from the step 2.

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Error list

Detection function • When the copier main body detects an abnormal condition after turning on the power, the copier does not display it on the main body touch panel, but inform you of it by lighting or flashing the LED (with the ISW placed in the standby condition). For the LED display, see the table given below. No.

Transaction

Power save LED

1

CPU in initialization when the power is turned on

OFF

2

Flush memory in checking

OFF

3

When an error is detected while in memory check (ISW standby status)

Flashing in orange

4

ISW processing (data being received from the PC and flush memory being

Flashing in green

written) 5

When an abnormality is detected while in data transmission

Flashing alternately in red and green

6

When an error is detected while in writing flush memory

Flashing in red

7

Memory check successfully completed: while in rebooting

OFF

(1) ISWTrns error list The ISWTrns displays messages when an error is shown or the transaction is completed. The table below shows the contents of the message and the status of the ISWTrns. Message

Status of the ISWTrns

The opening of the file the checksum of which is

The opening of the checksum file failed. The file is in use

to be taken is not available.

or damaged.

The opening of the file the checksum of which is

The reading of the checksum file failed. The memory is

to be taken cannot be read.

insufficient or the OS is in trouble.

The file cannot be opened.

The opening of the transferred file failed. The file is in use or damaged.

The LPT port cannot be opened

The opening of the LPT port failed.

Communication port setting acquisition error

The access to GetCommState failed.

Communication port setting error

The access to GetCommState failed.

The transferred file cannot be opened.

The opening of the transferred file is unavailable. The file is in use or damage.

The Term Test file cannot be transmitted.

The transmission of the communication test block failed. 1. The copier side is not in the receiving condition. 2. The cable is disconnected. 3. The transferred file is wrong.

Transmission of the file failed.

The transmission of the transferred file failed. Communication troubles such as a disconnected cable.

The transmission to the LPT port failed.

The output to the LPT port failed. Communication troubles such as a disconnected cable.

The folder name is illegal.

The name of the input folder is illegal. Be sure that the input be started with the drive name such as "C:\"

The generation of the thread failed.

The generation of the thread failed.

The transferred file is not found.

A file that copies a file is not selected or does not exist in the folder.

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Message Some files cannot be copied.

Status of the ISWTrns 1. When the folder into which files are stored is not found. 2. When a file is copied into the folder in which a file of the same name is contained with "Overwrite check box" not checked. 3. When overwriting is made on an overwrite prohibited file. 4. The file is used by another application. OS trouble.

The transferred file is not found, or a file with an

The number of divisions of the transferred file written in

illegal name is found in the folder. Make sure of

the checksum file does not correspond with the number

it.

of files that actually exist. 1. When a file with an illegal name is in the data folder, or a file name that seems to be illegal is displayed in the folder list. 2. The number of divided files is insufficient. Check the insufficient number of files in the folder list and copy them again. 3. When the checksum file is damaged, copy it again to the folder.

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(2) Main body error list The table below shows error codes. Error code

Description

Program applicable

0x02

The internal work space cannot be secured.

0x04

The DIMM space cannot be secured.

0x05

The DIMM space cannot be opened.

0x06

Data transmission to the DIMM failed.

0x21

The DIMM space on the controller side cannot be secured.

0x41

The format of the input data is abnormal.

0x42

The type name of input data is abnormal.

0x43

The board name of input data is abnormal.

0x64

Rewritten address error

0x81

Input device such as input time out is abnormal.

0xC1

The erasing of the flush ROM failed.

0xC2

The writing of the flush ROM failed.

0xC3

The ROM checksum is abnormal.

0xC4

Output device such as output time out is abnormal.

0xE1

Program SUM check error.

F

Controller I/F writing error.

P

0xE2

0xE3

P

Common

F Common I

Common

Erasure error.

C/ H/ N/ S/ J

Writing error.

C/ H/ N/ S/ J

Controller I/F verify error.

P

Blanc check error.

F

Communication error.

C/ H/ N/ S/ J

NOTE • When rewriting the IC firmware, the execution of the ISW is inhibited if the initialization of the IC is not completed. • When any one of the errors shown above occurs, an error code is not displayed, but the message "Now initializing Controller" is shown in the touch panel section.

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5.1.6

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bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 Troubleshooting

When an error occurs while in the execution of the ISWTrns program. Condition 1

Cause

Measure taken

The ISWTrns does

The ISWTrns file is damaged

Set it up again.

not start up.

The setup disk itself is damaged.

Check the setup disk and set it up again.

2

The screen is dis-

The Japanese DLL[RCJP.DLL] is

played in English.

damaged. The INI file is set incorrectly. (The INI

Set it up again. Check the ISWTrns.INI file.

file in English version is used.) 3

When an item in the

The transferred file is not stored in

Check to see if the relevant file is stored

combo box is

the relevant folder.

in the folder displayed in the "Folder"

selected, the trans-

text box of "Select version." When a

ferred file is not dis-

folder into which a file is stored is not

played.

found, use the "File copy" function. The data folder in the option screen

Check the setting of the data folder.

is set incorrectly.

When a folder into which a file is stored is not found, use the "File copy" function.

The file name is illegal (or has been

The file name must be used with no

changed.)

change made. When the file name is changed, the display or selection of the file becomes unavailable. When the file name is changed, return it to former state.

The folder name is illegal (or has

When the folder name created by the

been changed.)

"Create folder" button in the option screen has been changed, it cannot be found. Return it to former state and check it again.

4

"NG" is displayed

The transferred file is damaged.

while in the file check.

Copy the file and check it again. When "NG" still recurs, contact the supplier of the file.

5

"??" is displayed

When the transferred file was cop-

while in the file check. ied to the PC, the copying of the

6

Copy the checksum file to the same file as the one for the transferred file at the

checksum file (*.SUM) was forgot-

same time. (If you use the "Copy a file"

ten.

function, a copy is made automatically.)

The transfer of the file failed. An error "The file can- The file is being used by anther pro-

Exit another program. The error still

not be opened" is

gram or system.

recurs, reboot Windows.

An error "Term Test

The connection of the cable is loos-

Check the cable to see if it is connected

file cannot be sent" is

ened.

securely or if there is any problem found

displayed.

displayed.

with the cable itself. The main body is not in the receiv-

Check the main body to see if it is in the

ing condition.

receiving condition.

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Condition 6

Cause

Measure taken

An error "The transmis-

The connection of the cable is

Check the cable to see if it is con-

sion to the LPT port

loosened.

nected securely or if there is any prob-

failed" is displayed.

lem found with the cable itself. Wrong data has been sent.

Check the file information screen to see if the receiving mode on the copier side (type of receiving board) corresponds with the transferred file. If the file is sent for the first time, contact the file supplier.

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The length of the cable is out

Use a cable the length of which is less

of specifications.

than 2 m.

The parallel port of the PC is

See the PC manual to release the ECP

set to the ECP mode.

mode.

There is a compatibility prob-

Conduct a test with a PC with an actual

lem between the parallel port

performance of transmission, and

of the PC and the port on the

check to see if there is a compatibility

copier main body side.

problem found.

5.2

Internet ISW

5.2.1

Outline

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"Internet ISW" is a system in which instructions are given to the ISW by using browser so that the copier automatically obtain the program from the program server. Using the Web functions allows you to conduct the ISW at the user's premise without taking the programs with you. 5.2.2

Operating environment

To make use of the Internet ISW functions, the following conditions must be met. • The copier must be connected to the network environment that allows the download of programs from the Internet by using ftp or http protocol. • In the following 4 cases, the "Internet ISW" does not operate on the copier. • The main power switch (SW1) is off. • The power switch (SW2) is off. • The copier is in the auto shut-off. • When the security enhanced mode is set to ON (the use of the main body NIC is not allowed.) NOTE • It operates while in the jam, SC and lower power mode.

5.2.3

Major functions

"Internet ISW" allows you to use the following functions. • Internet ISW using the Web Utilities Programs can be rewritten by accessing the Web Utilities of the copier main body on the Web browser of the PC. However, this requires a Web terminal that is connected to the copier through the network. • Internet ISW using the operation panel Programs can be rewritten by using the touch panel of the copier. However, this requires a Web terminal that is connected to the copier through the network.

1

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Initialization

To make use of the Internet ISW, it is necessary to set in advance the network parameter, program server address and the fire wall address of the copier. A. Setting from the operation panel To introduce the copier main body into the network, set the IP address of the copier from the operation panel. When this setting has been already made, proceed to "(2) Setting from the Web browser." (1) Procedure Step

Operating instructions

1

Press the [Utility/counter] button on the operation panel.

2

Select "06 Machine Manager Setting."

3

Select "04 Network Setting."

4

Select "01 Machine NIC Setting."

5

Enter "IP address," "Subnet mask," and "Gateway Address."

6

Restart the copier.

NOTE • The IP address of the copier is normally assigned by the system administrator. For particulars, contact the system administrator.

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B. Setting from the Web Utilities Enter the setting of the program server from the Web browser. At this time, in order to use the Web browser, make preparations of the PC that can be introduced into the network. NOTE • No "space" is allowed in all set items. • When an incorrect setting is made on the Web browser, be sure to correct it following the error message. Correcting no input error may result in the download error of the program. • The Web layout is subject to change without notice. (1) Procedure Step 1

Operations Start up the Web browser. When the proxy is set on the Web browser, the main body Web may not be accessed. For particulars, contact the network administrator. For Web browser, Internet Explorer or Netscape Navigator is recommended. However, be sure to avoid setting from two or more browsers at a time.

2

Specify the IP address of the copier main body that is entered thorough "A. Setting from the operation panel". When you access the Web Utilities of the copier main body, "Main page" is displayed.

3

Click [Extension for maintenance] in "Main page."

4

Enter the user name and the CE password in the "Extension for maintenance" and then press [OK].

User name: ce (cannot be changed) Password: CE Enter the password. (Default: "92729272")

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Step

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Operations

5

Click [Internet ISW] in "Extension for maintenance."

6

Click [Initial Setting].

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Operations Set the proxy server. When using no proxy server (fire wall), proceed to the step 9.

Enable Proxy

Select the following: When using no proxy: "Connect to the program server." When using ftp proxy: "Use ftp proxy." When using http proxy: "Use http proxy."

Proxy Server

When selecting "Use ftp proxy" in "Use of proxy," then select a proxy server

Type

type from among the below. Type 1: "User user@host name" Type 2: "OPEN host name" Type 3: "FW host name => FW password => SITE host name" Type 4: "FW host name => FW password => User user@host name" NOTE • For types 2, 3 and 4, no guarantee is made. • For authentication of proxy server, see "3.2.7 Authentication of the proxy server in the Internet ISW."

Proxy Server IP

When using the proxy server, set the IP address of the proxy server.

Address Port Number

When using the proxy server, set the number of the port that uses the proxy server.

8

User name on

When selecting the type 1 or type 2 in "Type of proxy server" above set the

the Proxy Server

account of the proxy server.

Password for the

When selecting the type 1 or type 2 in "Type of proxy server" above set the

Proxy Server

password of the proxy server.

After completion of entry, click [Next] and then after checking the set items in the setting check screen, click [Next]. However, if there is an input error, click [Back] following the message shown in red and then re-set the item.

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Field Service Ver3.0 Nov.2006

Step 9

Operations Set the program server. (Proxy is used.)

Program server address

Set the address of the server into which the program to be down loaded is stored. Select the protocol to be used from the pull-down menu left and enter the address after that in the text box on the right. In the case of ftp, it is a relative path from the home directory.

User name on the Program

Enter the account name of the program server.

Server Password for the Program

Enter the password of the program server.

Server Receiving time out

Set the receiving time out of the program. When the time is out, the down load of the program forcibly comes to an end, and the system returns to the normal mode without conducting the ISW.

10

After completion of entry, click [Next]. Then after checking the set items in the setting check screen, click [Completed]. However, if there is an input error, click [Back] following the message shown in red and then re-set the item.

11

Set the program server. (Proxy is not used.) Protocol

Select the protocol that receives the program.

Program Server IP Address

Set the IP address of the server into which the program to be down loaded is stored.

Target directory

In the case of http, set the path after the host domain. In the case of ftp, set the relative path from the home directory.

User name on the Program

Enter the account name of the program server.

Server Password for the Program

Enter the password of the program server.

Server Receiving time out

Set the receiving time out of the program. When the time is out, the down load of the program forcibly comes to an end, and the system returns to the normal mode without conducting the ISW.

232

Step 12

5. FIRMWARE VERSION UP

Operations After completion of entry, click [Next]. Then after checking the set items in the setting check screen, click [Complete]. However, if there is an input error, click [Back] following the message shown in red and then re-set the item.

13

Conduct the Download test. • In the down load test, "test.dat" is down loaded from the program server set in the initialization to check the settings. When the down load test failed, re-check the set items following the error message. • When the down load test is successfully completed, the communication speed and the expected down load time are displayed as shown below. Refer to the "Receiving time out" setting.

• When the down load test failed, the response error code from the server is display as shown below. Since there may be a setting error, re-check the initialization.

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5. FIRMWARE VERSION UP 5.2.5

Field Service Ver3.0 Nov.2006

Internet ISW using the Web Utilities

Using the Web Utilities of the copier allows the customer engineer, by just making a click from the browser, to download the programs from the program server automatically for rewriting. (1) Procedure Step 1

Operations Proceed to "Internet ISW" on the Web Utilities. The ROM version of the board is displayed beside each of the board names.

2

Select one of the ISW-intended boards in the item "ISW," and check its check box. When specifying the file name to be down loaded, enter it in the "File name" text box column. When specifying no file name, obtain the following from the specified program server address.

3

After completion of entry, click the [ISW] key. If there is an input error, click [Back] following the message displayed in red and then enter the item again.

234

Step 4

5. FIRMWARE VERSION UP

Operations Checking of the ISW conditions. From the screen shown below, you can check the current processing condition to see if there is any error. • "ISW in communication" • "ISW in rewriting" • "Completed successfully": Be sure to avoid pressing the "Read again" key of the browser to reboot after successful completion. • "Aborted due to a communication error." • "Aborted due to a communication time error." • "Aborted due to a writing error."

5

When the ISW is completed successfully, the copier restarts automatically to complete the ISW. NOTE • Clicking the [Check progress] key allows you to abort the ISW only while in programming.

6

After restart of the copier main body, check the ROM version in "Internet ISW main screen" to see if it is being updated successfully.

5.2.6

Notes for use

(1) Notice to the administrator When conducting Internet ISW, be sure to notify the administrator of it and get approval from him in advance. And conduct this operation when the copier is not used. When the copier is in use (with jobs accompanied), Internet ISW does not operate. (2) When the power supply is cut off while writing the image control program in the overall control board (OACB). When the main power switch (SW1) turns off due to a power failure, the copier does not start up. If the main power switch is turned off due to the failure of power supply and Internet ISW is abnormally terminated, be sure to go to the copier that has been conducting the Internet ISW and use the ISWTrns to reperform the rewriting of the program. (3) Failure while in low power mode When ISW failed due to the down load of the program or the data check error, get it back in the normal mode.

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5. FIRMWARE VERSION UP 5.2.7

Field Service Ver3.0 Nov.2006

Internet ISW using the touch panel

When the customer engineer uses the Internet ISW from the touch panel, with no PC brought with, the copier can download programs from the program server to rewrite them automatically. (1) Procedure Ex.: When the image control program is rewritten collectively. Step

236

Operations

1

Display "ISW rewrite screen."

2

Press [Internet ISW] key provided below the screen.

3

Press [Collective] key of .

Step 4

5. FIRMWARE VERSION UP Operations

Pressing the [Start] key starts the download of the latest program for rewriting. In a case in which the download of an old version programs is required, press the [File Name Input] key and enter the file name by hand for execution.

5 6

When ISW is completed normally, the copier is rebooted and exits ISW automatically. After the copier main body is rebooted, check the [ROM version screen] to see if the ROM version has been updated normally.

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5. FIRMWARE VERSION UP 5.2.8

Field Service Ver3.0 Nov.2006

Authentication of the proxy server in Internet ISW

A. Proxy server Proxy server which is provided on the inside of the fire wall is the generic name of a mail server that serves the proxy of a client who receives an access demand (HTTP and FTP) from the client. B. Authentication of the proxy server There are 4 types of authentication methods for the proxy server. The Internet ISW is corresponding to these 4 types. C. Authentication type of the proxy server and the command list (1) Type 1: User user name@host name When accessing the outside through the proxy, authentication to the proxy server is not required. When accessing the outside through the proxy server, or when the entry of the user name and password of the proxy server is not required, this proxy authentication is likely to be used. Command Command

Parameter

Reply Code

USER

User name@host

331

name PASS

Password

Description Transmit the user name of the program server and the program server address

230

Transmit the password for the user name above

(2) Type 2: OPEN host name This is almost the same as the type 1, except for the exchange of commands while in authentication. When all the settings are made correctly and no communication is available with type 1 authentication, this setting is used. Command Command

Parameter

OPEN

Host name

Reply Code ftp expanded function,

Description Transmit the user name of the program server

defined for each server USER

User name

331

Transmit the user name of the program server

PASS

Password

230

Transmit the password for the user name above

(3) Type 3: FW user name => FW password => SITE host name This is a type that requires the authentication to the proxy server itself when accessing the outside. The information of the server you want to access and the user name and password of the proxy server (F/W) are required. When accessing the outside through the proxy server and when the user name and the password of the proxy server are required, this proxy authentication is likely to be used.

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Field Service Ver3.0 Nov.2006 Command Command

Parameter

Reply Code

Description

USER

FW user name

331

Transmit the user name of the proxy server

PASS

FW password

230

Transmit the password for the user name above

SITE

Host name

ftp expanded

Transmit the user name of the program server

function, defined for each server USER

User name

331

Transmit the user name of the program server

PASS

Password

230

Transmit the password for the user name above

(4) Type 4: FW user name => FW password => USER user name@host name This is almost the same as the type 3, except for the exchange of commands while in authentication. When all the settings are made correctly and no communication is available with type 3 authentication, this setting is used. Command Command

Parameter

Reply Code

USER

FW user name

331

Transmit the user name of the proxy server

PASS

FW password

230

Transmit the password for the user name above

USER

User name@host

331

Transmit the user name of the program server and the

name PASS

Password

Description

program server address 230

Transmit the password for the user name above

D. Remarks For fwtk2.1 (for Unix) and Black Jumbo Dog (for Windows), the type 1 authentication is used. For most of the proxy servers, the type 1 authentication is used. When the authentication type of the proxy server is not known, you are recommended to make settings in type 1 authentication as a temporary measure.

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Field Service Ver3.0 Nov.2006

6. OTHERS 6.1

Items not allowed to be disassembled and adjusted

6.1.1

Scanner section

A. Read position adjusting plates /Fr and /Rr (1) Positions from which the screws are not allowed to be removed • Attaching screws, one each, of the read position adjusting plates /Fr and /Rr

[2]

[1]

[1]

[3]

1050fs2073c

[1]

Screws not allowed to be removed

[2]

Read position adjusting plate /Fr

[3]

Read position adjusting plate /Rr

(2) Reason of prohibition The read position adjusting plates /Fr and /Rr hold in place the slit glass that becomes the read position while in the DF scan. The displacement of the slit glass may cause the image read by the DF to be deformed. Accordingly, this position of installation is not allowed to be changed.

240

6. OTHERS

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Field Service Ver3.0 Nov.2006 B. Mirror unit/exposure unit (1) Position not allowed to be adjusted • Installation positions of the mirror unit and the exposure unit

[2]

[1]

1050fs2219c

[1]

Mirror unit

[2]

Exposure unit

(2) Reason of prohibition The distance between the mirror unit and the exposure unit affects the magnifications of the original to be read in the sub scan direction. Therefore, the installation positions of the mirror unit and the exposure unit must not be arbitrarily adjusted. However, when the exposure unit and the scanner wire have been removed, these parts must be reinstalled using the optics unit positioning jig.

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6. OTHERS 6.1.2

Field Service Ver3.0 Nov.2006 CCD unit

(1) Positions from which the screws are not allowed to be removed • 9 screws used to assemble the CCD unit • 4 attaching screws of the lens reference plate assembly

[4]

[3]

[1]

[2] [2]

[5]

[1]

[1]

[5]

1050fs2504c

[1]

Screws not allowed to be removed

[4]

Lens reference plate assembly

[2]

Screws not allowed to be removed

[5]

Attaching screw of the CCD unit (allowed to

[3]

CCD unit

be removed when replacing the CCD unit)

(2) Reason of prohibition The accuracy of the CCD unit is guaranteed as a unit, and if disassembled, its accuracy is not guaranteed. Accordingly, screws that lead up to the disassembly of the CCD unit are not allowed to be removed. The lens reference plate assembly acts as the basis for the installation position of the CCD unit. Removing this assembly may cause the displacement of the optical axis of the CCD unit. So, be sure not to remove the attaching screws of the lens reference plate assembly.

242

6.1.3

6. OTHERS

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Field Service Ver3.0 Nov.2006 Writing section

(1) Positions from which the screws are not allowed to be removed • 11 attaching screws of the writing section cover

[1]

[2]

[1]

[1] [1]

Screws not allowed to be removed

[2]

1050fs2220c

Writing section cover

(2) Reason of prohibition The inside of the writing section becomes the laser light path. Opening the cover allows dust and dirt to get inside, which may block the laser light path. Therefore, the screws of the writing section cover are not allowed to be removed.

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6. OTHERS 6.1.4

Field Service Ver3.0 Nov.2006 Developing unit

(1) Positions from which the screws are not allowed to be removed • 2 fixing screws of the developer regulation blade • 1 fixing screw of the magnet angle adjusting knob

[5]

[1]

[4]

[3]

[2]

[1]

Screws not allowed to be removed

[4]

Developing roller

[2]

Screws not allowed to be removed

[5]

Developer regulation blade

[3]

Magnet angle adjusting knob

1050fs2221c

(2) Reason of prohibition The developer regulation blade and the magnet angle adjusting knob both decide the heights of the developer in the developing roller. They have been adjusted to an appropriate value in advance. Accordingly these fixing screws are not allowed to be removed.

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6.1.5 A.

6. OTHERS

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Field Service Ver3.0 Nov.2006 Transfer/separation charger unit

Transfer guide plate/transfer assist home sensor assembly

(1) Positions from which the screws are not allowed to be removed • 5 attaching screws of the transfer guide plate • 2 attaching screws of the transfer assist home sensor assembly

[4]

[1]

[3]

[2]

1050fs2222c

[1]

Screws not allowed to be removed

[3]

Transfer assist home sensor assembly

[2]

Screws not allowed to be removed

[4]

Transfer guide plate

(2) Reason of prohibition The transfer guide plate decides the approach angle of paper against the transfer position and the displacement of the installation position may result in poor transfer. Accordingly, the attaching screws of the transfer guide plate are not allowed to be removed. The transfer assist home sensor (PS37) detects the starting point to drive the transfer assist sheet assembly and the displacement of this position may result in poor transfer or damage to the drum. Accordingly, the attaching screws of the transfer assist home sensor assembly are not allowed to be removed.

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Field Service Ver3.0 Nov.2006

B. Transfer assist sheet assembly (1) Positions from which the screws are not allowed to be removed • 2 attaching screws of the actuator

[1]

[2] [1]

Actuator

[2]

1050fs2223c

Screws not allowed to be removed

(2) Reason of prohibition The accuracy of the transfer assist sheet assembly is guaranteed as a unit, and if disassembled, its accuracy is not guaranteed. Accordingly, screws that lead up to the disassembly of the transfer assist sheet assembly are not allowed to be removed.

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Field Service Ver3.0 Nov.2006 C. Separation support member (1) Positions from which the screws are not allowed to be removed • Separation support member, 2 pcs

[1]

[1] [1]

1050fs2225c

Separation support member

(2) Reason of prohibition The separation support members decide the distance from the transfer wire and the separation wire to paper, and removing them changes the attaching height of the wire, thus resulting in the reduced performance of the transfer and the separation. Accordingly, the separation support members are not allowed to be removed.

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6. OTHERS 6.1.6

Field Service Ver3.0 Nov.2006 Main body (write position adjusting shaft)

(1) Positions from which the screws are not allowed to be removed • 2 attaching screws of the write position adjusting shaft fixing plate

[1]

[3] [1]

Screws not allowed to be removed

[2]

Write position adjusting shaft fixing plate

[2]

1050fs2224c

[3]

Write position adjusting shaft

(2) Reason of prohibition The write position adjusting shaft is the reference angle of the installation of the write section to the drum. Removing it may undermine the parallelism of the drum with the write section, thus causing the image to be deformed. Therefore, be sure not to remove the attaching screw of the fixing plate of the write position adjusting shaft.

248

6.2

6. OTHERS

List of parts to be disassembled and reassembled

NOTE • This list shows the explanation of the disassembly and reassembly of the parts which are considered necessary to replace (other than periodically replaced parts). However, these parts except for the covers are not required to be disassembled while in normal service operations. • For the method of replacing the periodically replaced parts, see "3.5 Maintenance procedure".

No

Section

1

Cover

Parts name

Page referred to

Front door Rt

P.251

2

Front door Lt

P.252

3

Toner supply door

P.254

4

Rear cover

P.250

5

Right cover

P.250

6

Left cover

P.251

7

Upper cover /Rr1

P.255

8

Upper cover /Rr2

P.255

9

Upper cover /Rt

P.256

10

Upper cover /Lt

P.257

11

Upper cover /Fr

P.257

12

Original glass

P.256

CCD unit

P.260

14

Exposure lamp

P.262

15

Exposure unit

P.264

16

Scanner wire

P.266

Writing section

P.269

Lift wire

P.284

19

Paper feed assist fan

P.277

20

Paper lift motor

P.284

13

Scanner section

17

Writing section

18

Paper feed section

21

Registration section

22

Multi feed detection board /1 Multi feed detection board /2

P.289

23

ADU

ADU

P.291

24

HDD

Hard disk /1

P.294

Hard disk /2

P.295

25

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6. OTHERS

6.3

Field Service Ver3.0 Nov.2006

Disassembling/reassembling procedure

Caution: • When disassembling/reassembling the parts, be sure to unplug the power cord of the main body from the power outlet.

6.3.1

Cover

A. Removing/reinstalling the rear cover (1) Procedure

[2]

1.

[1]

Remove 9 screws [1] and then remove the rear cover [2].

2.

steps in reverse.

[1]

[1]

Reinstall the above parts following the removal

1050fs2057c

B. Removing/reinstalling the right cover (1) Procedure

1.

[2]

Remove 6 screws [1] and then remove the right cover [2].

2.

Reinstall the above parts following the removal steps in reverse.

[1]

[1]

1050fs2058c

250

6. OTHERS

C. Removing/reinstalling the left cover (1) Procedure

1.

Remove 6 screws [1] and then remove the left cover [2].

2.

Reinstall the above parts following the removal steps in reverse.

[1]

[1]

[2] 1050fs2059c

D. Removing/reinstalling the front door /Rt (1) Procedure

1. 2.

Open the front door /Rt [1]. Loosen 2 screws [2] and bring down the shaft [3].

3. 4.

Remove the front door /Rt [1]. Reinstall the above parts following the removal steps in reverse.

[3]

[2]

[1]

1050fs2060c

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6. OTHERS

Field Service Ver3.0 Nov.2006

E. Removing/reinstalling the front door /Lt (1) Procedure

1. 2.

Open the front door /Lt [1]. Loosen 2 screws [2], bring down the shaft [3] and remove the front door /Lt [1].

[1]

[2]

[3]

1050fs2061c

252

6. OTHERS NOTE • When reinstalling the front door /Lt [1], be

[3]

sure to insert the projection [4] of the hinge [3] into the hole [2] provided in the lower section of the front door /Lt.

[4]

3.

Reinstall the above parts following the removal steps in reverse.

[1]

[2]

1050fs2062c

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6. OTHERS F.

Field Service Ver3.0 Nov.2006

Removing/reinstalling the toner supply door

(1) Procedure

1. 2.

Open the toner supply door [1]. Remove the screw [2] and then remove the hinge [3] together with the toner supply door [1].

[3]

NOTE • When reinstalling the toner supply door [1], be sure to insert the projection [6] of the hinge

[2]

[5] into the hole [4] provided in the lower section of the toner supply door.

[1]

3.

Reinstall the above parts following the removal steps in reverse.

[6]

[4] [5]

1050fs2063c

254

6. OTHERS

G. Removing/reinstalling the upper cover /Rr1 NOTE • The same removal and reinstallation procedure is applicable when the DF-603 is provided. (1) Procedure

1.

Remove 3 screws [1] and then remove the upper cover /Rrl [2].

[2]

2.

Reinstall the above parts following the removal steps in reverse.

[1]

1050fs2064c

H. Removing/reinstalling the upper cover /Rr2 NOTE • The same removal and reinstallation procedure is applicable when the DF-603 is provided. (1) Procedure

1. 2.

[3]

Remove 2 screw caps [1]. Remove 2 screws [2] and then remove the upper cover /Rr2 [3].

3.

Reinstall the above parts following the removal steps in reverse.

[2]

[1]

1050fs2065c

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6. OTHERS I.

Field Service Ver3.0 Nov.2006

Removing/reinstalling the upper cover /Rt

NOTE • The same removal and reinstallation procedure is applicable when the DF-603 is provided. (1) Procedure

1. 2.

[3] [2]

Remove 5 screws [2] and then remove the upper cover /Rt [3].

3.

[2]

Remove 3 screw caps [1].

Reinstall the above parts following the removal steps in reverse.

[1]

1050fs2066c

J.

Removing/reinstalling the original glass

NOTE • The same removal and reinstallation procedure is applicable when the DF-603 is provided. • When reinstalling the original glass, be sure that the shading correction plate (white) is on the upper side of the glass. (1) Procedure

[3]

1.

[6]

(See P.256)

2.

[4]

Remove the upper cover /Rt.

[5]

Remove 2 screws [1] and then remove the original stopper plate /Lt [2].

3.

Remove 3 screws [3] and then remove the original stopper plate /Rr [4].

4.

[1]

Remove 2 screws [5] and then remove the original stopper plate /Rt [6].

[2]

5. 6.

Remove the original glass [7]. Reinstall the above parts following the removal steps in reverse.

[7]

256

1050fs2067c

6. OTHERS

K. Removing/reinstalling the upper cover /Lt NOTE • The same removal and reinstallation procedure is applicable when the DF-603 is provided. (1) Procedure

1.

[1]

Remove 2 screws [1] and then remove the original stopper plate /Lt [2].

2.

[4] [2]

Remove 2 screws [3] and then remove the upper cover /Lt [4].

3.

Reinstall the above parts following the removal steps in reverse.

[3]

1050fs2068c

L. Removing/reinstalling the upper cover /Fr NOTE • The same removal and reinstallation procedure is applicable when the DF-603 is provided. a.

Procedure

1.

[1]

Remove the upper cover /Rt. (See P.256)

2.

Remove the original glass. (See P.256))

3.

Remove the upper cover /Lt. (See P.257)

4.

Remove the original glass guide /Fr [1].

1050fs2069c

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6. OTHERS

Field Service Ver3.0 Nov.2006

5.

Remove the front door /Rt. (See P.251)

6.

Remove the front door /Lt. (See P.257)

7.

the upper cover /Fr [1].

[2]

[1]

[2]

[2]

1050fs2070c

258

Remove 4 screws [2] provided on the bottom of

[1]

6. OTHERS

[2]

8.

Remove 4 screws [1] and then remove the upper cover /Fr [2].

9.

Reinstall the above parts following the removal steps in reverse.

1050fs2071c

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6. OTHERS 6.3.2

Field Service Ver3.0 Nov.2006 Scanner section

A. Removing/reinstalling the CCD unit NOTE • After completion of reinstallation of the CCD unit, be sure to conduct the image adjustments in of the service mode. (See P.317) (1) Procedure

[1]

1.

Remove the upper cover /Rt. (See P.257)

2.

Remove the original glass. (See P.256)

3.

Remove 10 screws [1] and then remove the lens light blocking cover [2].

[1]

[2]

[1]

1050fs2074c

4.

Remove 2 screws [1] and then remove the cable cover [2].

[2]

[1]

1050fs2075c

5.

[2]

[1]

260

Remove the ribbon cable [2] from the CCD board (CCDB) [1].

1050fs2076c

6. OTHERS NOTE

[2]

• When removing the ribbon cable [1], bring down the lock lever [3] of the connector [2] in the direction as shown in the drawing to release the lock and pullout the ribbon cable.

[3]

[1]

1050fs2077c

• When reinstalling the ribbon cable [1], make

[3]

sure that the lock lever [2] is released. And insert the ribbon cable fully into the connector [3] while taking care that the conductor side of the ribbon cable comes to the under side of the lock lever.

[1]

[2]

1050fs2078c

And then return the lock lever [1] to its original position and lock the ribbon cable [2].

[1]

[2]

1050fs2079c

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6. OTHERS

6.

[4]

Remove the screw [1] and then remove the ground terminal [2].

7.

Remove 2 screws [3] and then remove the CCD unit [4].

8.

Reinstall the above parts following the removal steps in reverse.

[3]

[1]

[2] 1050fs2080c

B. Removing/reinstalling the exposure lamp (1) Procedure

1. [2]

[1]

Remove the upper cover /Rt. (See P.256)

2.

Remove the original glass. (See P.256)

3.

Remove the upper cover /Lt. (See P.257)

4. 5.

1050fs2081c

262

Remove the original glass guide /Fr [1]. Remove the original glass guide /Rr [2].

6. OTHERS

6.

Move the exposure unit [1] to the notch [2] of the main body frame.

[9]

7.

Remove the screw [3] and then remove the cable clamp [4].

[8]

8. 9.

Remove the connector [5]. Remove the screws [6], one each, and then remove the lamp presser plates /Fr [7] and /Rr [8].

[6]

10. Remove 2 screws [9] and then remove the exposure lamp [10].

11. Reinstall the above parts following the removal

[2]

steps in reverse.

[10]

[1] [2] [3]

[5]

[9]

[6] [4]

[7] 1050fs2082c

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C. Removing/reinstalling the exposure unit (1) Procedure for removal

[5]

1.

[6]

Remove the upper cover /Rt. (See P.256)

2. [3]

Remove the original glass. (See P.256)

3.

Remove the upper cover /Lt. (See P.257)

[8]

4.

Remove the upper cover /Fr. (See P.257)

5. [7]

[2] of the main body frame.

6. [4] [2]

Move the exposure unit [1] to the notch position Remove 2 screws [3] and then remove the cord presser member [4].

7. [1]

Remove the screw [5] and then remove the ground terminal [6].

8. 9.

Remove the connector [7]. Remove 4 screws [8] and then remove the exposure unit [1].

[2]

[8]

1050fs2083c

264

6. OTHERS

(2) Procedure for reinstallation

1.

Move the V-mirror unit [1] toward the V-mirror positioning hole [2].

2.

Insert the optics unit positioning jig [3] into the Vmirror positioning hole [2] and fix the V-mirror unit [1].

[3]

NOTE • Be sure to insert the optics unit positioning jig [3] from the front side and pass it through the

[1]

[7]

V-mirror unit [1].

[2]

• Be care full not to confuse the V-mirror positioning hole [2] with the unused hole [4].

[5]

3.

exposure unit positioning hole [5].

4. [6] [4] [3]

Insert the optics unit positioning jig [6] into the Press the exposure unit [7] against the optics unit positioning unit [2].

5. 6. 7.

Reinstall the exposure unit with 4 screws. Remove 2 optics unit positioning jigs. For the parts to be installed hereafter, reinstall them following the removal steps in reverse.

[3]

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D. Stretching of the scanner wire NOTE • Be sure to wind the wire closely without overlapping each other. • When re-stretching or replacing the scanner wire, be sure to use the optics unit positioning jig. • When re-stretching or replacing the scanner wire, be sure to conduct the image adjustment in the service mode.(See P.317) (1) Procedure

[1]

[2]

[4] [3]

[3]

[3]

1050fs2226c

1. 2. 3. 4. 5. 6. 7.

Remove the upper cover /Rt. (See P.256) Remove the original glass. (See P.256) Remove the upper cover /Lt. (See P.257) Remove the upper cover /Fr. (See P.257) Move the exposure unit. (See P.264) Move the V-mirror unit [1] toward the V-mirror positioning hole [2]. Insert the optics unit positioning jig [3] into the V-mirror positioning hole [2] and fix the V-mirror unit [1].

NOTE • Be sure to insert the optics unit positioning jig [3] from the front side and pass it through the V-mirror unit [1]. • Be care full not to confuse the V-mirror positioning hole [2] with the unused hole [4].

266

6. OTHERS

[6]

[3]

[6]

[7] [12]

[5]

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[3] [5]

[2]

[13]

[9]

[22] [13]

[15] [14] [17]

[22] [4] [8]

[16]

[11]

[21]

[1]

[8] [18] [10]

[4] [20] [18]

[17]

[15]

[7]

[16]

[11] 1050fs2227c

8.

Drop the metal ball [3] in between the scanner wire /Fr [1] and /Rr [2] into the installation hole of the drive pulley [4]. And with this hole as a starting point, wind the wire 4 turns [5] outwards and 5 turns [6] inwards.

NOTE • Be sure to wind the scanner wire with the metal ball [7] at the end outwards and the scanner wire with the wire terminal [8] at the end inwards. • For both scanner wires, be sure to pull out the one wound outwards in the paper feed direction [9] from above the drive pulley and the one wound inwards in the paper exit direction [10] from above the drive pulley.

9.

For each scanner wire that has been wound round the drive pulley, fasten it to the respective wire stoppers through the wire stopper /Fr [11] or /Rr [12] pulley /1 [13] and via the outside of the pulley [15] of the V-mirror unit [14].

NOTE • Each wire stopper is provided with 2 grooves. Fix the metal ball [7] in the groove on the outside for the wire stopper /Fr [11], and fix it in the groove on the inside for the wire stopper /Rr [12].

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10. For each scanner wire that has been wound round the drive pulley, after reversing it by the pulley /2 [16], pass it through the inside of the pulley [15] of the V-mirror unit [14] and pulley /3 [17] and hook the wire terminal [8] to the spring fixing plate [18].

[11][12]

11. Paste the wire restriction sheet [19] to the wire

[19]

stoppers /Fr [11] and /Rr [12]. (The sheet is common to both the front and rear stoppers.) NOTE • Be sure to paste it so that the wire restriction sheet comes in contact with the wire.

1050fs2421c

12. Fasten tentatively each of the spring fixing plates with the screw [20]. 13. Loosen once the screw [20], attach the spring [21] between 2 spring fixing plate [18] and then fix each spring fixing plate with the screw [20]. NOTE • After attaching each of the scanner wires, check the respective exposure unit mounting brackets [22] if they turn to the inside.

14. For the parts to be installed hereafter, reinstall them following the removal steps in reverse.

268

6.3.3

6. OTHERS

Writing section

Cautions: • Be absolutely sure not to turn on the writing section with it displaced from its regular position. • Be absolutely sure not to remove the writing section cover. If laser beams get in your eyes, you may suffer loss of sight. • After turning off the main power switch (SW1) or the power switch (SW2), be absolutely sure not to remove the writing section for about 2 minutes.

A. Removing/reinstalling the writing section (1) Procedure

1.

Remove the right cover. (See P.250)

2.

Remove 8 screws [1] and then remove the writing section cover [2].

[4] [3]

NOTE • When reinstalling the writing section cover [2], hold it by inserting the notch holes [3] at either side into the hooks [4] of the main body frame.

[1]

[2]

[1] [1]

[3]

[4]

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3. 4.

[1]

Remove 3 connectors [1]. Loosen 2 screws [2] and pull out the writing section [3] for removal.

5.

Reinstall the above parts following the removal steps in reverse.

[3]

[2]

270

1050fs2086c

6.3.4

6. OTHERS

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 Paper feed section

A. Removing/reinstalling the lift wire NOTE • The same procedure for removing/reinstalling the lift wire is used for both the trays /1 and /2. (1) Procedure

1.

Remove the tray. (See P.94)

2.

Remove 2 screws [1] and the 2 screws [2] with washer.

3.

[3]

[1] [4]

Remove the connector [3] and then remove the tray front cover [4].

[1]

[2]

[2]

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[6]

Field Service Ver3.0 Nov.2006

[4]

4. 5. 6. 7.

[2]

Remove the E-ring [1]. Remove 5 screws [2]. Remove the screw [3]. Remove the bearing [5], the bearing [6] and the torque restriction gear [7] together with the gear mounting plate [4].

[3] NOTE

[5]

• When removing the gear mounting plate [4], take note that the gear comes off freely.

[1] [2]

• When reinstalling it, make sure that the step

[7]

[8] of each shaft gets in the gear mounting plate [4] securely. • Be sure to reinstall the bearing (large) [5] from the outside of the gear cover [4] and the bearing (small) [6] from the inside.

[4]

[8]

1050fs2755c

272

6. OTHERS

8.

Remove the E-ring [1] and then remove the gear [2] and the pin [3].

9.

[1]

[4]

Remove the E-ring [4].

[2]

[2]

[3]

1050fs2756c

10. Slide the pulley [1] and remove the wire end [2]

[2]

from the shaft hole [3]. NOTE • When reinstalling it, lift up the paper lift plate a little to give slack to the lift wire you want to insert. Then insert the wire ends [2] into the shaft hole [3] one at a time and fix it with the pulley [1].

[3]

[1]

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[5]

[4]

[3]

[1]

[2]

11. Remove the E-rings [1], one each provided at the 2 places and then remove the wire covers [2], one each.

12. Remove the lift wires /Fr1 [4] and /Fr2 [5] from the pulley [3]. NOTE • When reinstalling it, make sure that the lift wires /Fr1 [4] and /Fr2 [5] are contained in the wire cover [2] and they are not crossing each other.

[4]

[5] 1050fs2758c

[2]

13. Pull out from up to down the lift wires /Fr1 and /

[1]

Fr2 [2] from the arm [1] of the paper lift plate. NOTE • Be sure to pull out the lift wire gently and take care that the lift wire does not get damaged by the edges of the metal frame.

1050fs2759c

274

6. OTHERS

14. Remove the screw [1] and then remove the [3]

[5]

ground [2].

15. Remove 3 screws [3] and then remove the cover [4].

16. Remove 4 screws [5] and then remove the connector mounting plate [6].

[4]

[2] [1]

[6]

1050fs2760c

[2]

17. Remove the E-ring [1]. 18. Slide the pulley [2] and remove the wire end [3]

[3]

from the hole [4].

[4]

[1]

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[1]

[2]

[3]

[5]

[4]

19. Remove the E-rings [1], one each provided at the 2 places and then remove the wire covers [2], one each.

20. Remove the lift wires /Rr1 [4] and /Rr2 [5] from the pulley [3]. NOTE • When reinstalling it, make sure that the lift wires /Rr1 [4] and /Rr2 [5] are contained in the wire cover [2] and they are not crossing each other.

[5]

[4]

[2]

1050fs2762c

21. Pull out from up to down the lift wires /Rr1 and /

[1]

Rr2 [2] from the arm [1] of the paper lift plate. NOTE • Be sure to pull out the lift wire gently and take care that the lift wire does not get damaged by the edges of the metal frame.

22. Reinstall the above parts following the removal steps in reverse. NOTE • The lift wire /Fr is grey in color and /Rr black in color. • Make sure that the lift wires do not cross each other. • After completion of installation, check the 1050fs2763c

276

paper lift plate to ensure it is level.

6. OTHERS

B. Removing/reinstalling the paper feed assist fan NOTE • The same removal and reinstallation procedures of the paper feed assist fans /Fr1 (FM20), /Rr1 (FM21) and /Fr2 (FM22), /Fr2 (FM23) are used for trays /1 and /2. (1) Procedure

[2]

[3]

[1]

1.

Remove the tray. (See P.94)

2. 3.

Loosen a screw [1]. With the release lever [2] placed at its original position, hold the stopper [3] and tighten the screw [1] to fix the stopper.

4.

Remove the tray front cover and lift wire. (See P.271)

1050fs2422c

1

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Field Service Ver3.0 Nov.2006

[4]

[5]

5.

[3]

Loosen the screws [1], one each provided at the 4 places and slide the bracket [2] in the arrowmarked direction.

6.

Hold down the paper stopper [3] and pull out the lift plate cover [4] upward to remove it.

NOTE • When removing the lift plate cover [4], raise up the pick-up roller [5] in the arrow-marked direction to move it out of the way. • When reinstalling the bracket [2], push it lightly in the opposite direction of removal and fix it with screws.

[1]

[2]

1050fs2764c

278

6. OTHERS

7.

Rotate the gear of the drive section by hand and raise the paper lift plate [1] upward. Move the coupling gear [2] in the arrow-marked direction and then fix the lift plate.

[1]

[2]

1050fs2765c

8.

Remove the connectors [1], one each, and the wire binding bands [2], one each.

NOTE • To make it clear, the picture shows the condition in which the lift plate is removed.

[1]

[2]

[1]

1050fs2767c

1

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Field Service Ver3.0 Nov.2006

[1]

9.

[3]

Remove the screw [1], the screw [2], the screw [3] and the screws [4], 3 each.

10. Remove the paper guides /Fr [5] and /Rr [6]. NOTE • When reinstalling it, be sure to fasten the paper guides /Fr [5] and /Rr [6] with the screws [2] and the screws [3], 3 each. Then tentatively tighten the screws [1] and the screws [4], 3 each and tighten them up fully after placing the paper guides /Fr and /Rr in a

[5]

[6]

horizontal position. To check the verticality of the paper guides, move the guide plate up and down with copy paper placed on the lift plate and check the clearance of the paper guide.

[2]

280

1

[4] 1050fs2768c

6. OTHERS

11. Remove the screws [1], 2 each, of the paper

[1]

guide /Rr and then remove the paper guide cover [2].

[2]

1050fs2769c

[2]

12. Remove the screws [1], 2 each, and then remove

[1]

the paper stopper mounting plate [2].

13. Remove 6 screws [3], the screw (with a washer and a spring washer) [4], 3 screws [5] and the fan

[3]

motor mounting plate [6].

[6]

[5]

[3]

[4]

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6. OTHERS

14. Remove the connector [1]. 15. Remove 2 screws (nuts) and the paper feed

[3]

assist fans /Rr1 (FM21) and /Rr2 (FM23) [3].

[2]

[1]

1050fs2771c

16. Remove the screws [1], 2 each of the paper

[1]

guide /Fr and then remove the paper guide cover [2].

17. Remove 2 screws [3] and then remove the lever [2]

[3]

[4]

1050fs2772c

282

cover [4].

6. OTHERS

18. Remove 2 screws [1] and then remove the paper

[1]

[3]

[2]

stopper mounting plate [2].

19. Remove 6 screws [3], the screw (with a washer and a spring washer) [4] and 3 screws [5], and then remove the fan motor mounting plate [6].

[6] [3]

[5]

[4]

1050fs2773c

20. Cut off the connector [1] and the wire binding band [2].

21. Remove 2 screws [3] and the paper feed assist fans /Fr1 (FM20), /Fr2 (FM22) [4].

[3]

[4]

NOTE • When reinstalling it, be sure to replace the wire binding band with a new one.

22. Reinstall the above parts following the removal steps in reverse.

[2] NOTE • After completion of reinstallation, be sure to

[1]

conduct the paper size detection adjust1050fs2774c

ments. (See chapter III "4.3.1 Tray adjustment.")

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Field Service Ver3.0 Nov.2006

C. Removing/reinstalling the paper lift motor NOTE • The same removal and reinstallation procedures are employed for the paper lift motors /1 (M25) and /2 (M26) of the trays /1 and /2. (1) Procedure

1.

Remove the tray. (See P.94)

2.

Remove 2 screws [1] and 2 screws [2] with washer.

3.

[3]

[1] [4]

tray front cover [4].

[1]

[2]

[2]

1050fs2775c

284

Remove the connector [3] and then remove the

6. OTHERS

4.

[1]

[2]

Remove 4 screws [1] and then remove the cover [2] and the stopper [3].

[3]

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Field Service Ver3.0 Nov.2006

5. 6. 7. 8.

[2]

[4]

Remove the E-ring [1]. Remove 5 screws [2]. Remove the screw [3]. Remove the bearing [5], the bearing [6] and the torque restriction gear [7] together with the gear

[6] [3] [5]

mounting plate [4].

[1]

NOTE

[7]

• When removing the gear mounting plate [4], take note that the gear comes off freely. • When reinstalling it, make sure that the step [8] of each shaft gets in the gear mounting plate [4] securely.

[2]

• Be sure to reinstall the bearing (large) [5] from the outside of the gear cover [4] and the bearing (small) [6] from the inside.

[4]

[8]

1050fs2777c

286

6. OTHERS

9.

Remove the E-ring [1] and then remove the gear [2] and the pin [3].

[2]

[1]

[2]

[3]

1050fs2778c

10. Remove 2 screws [1].

[1]

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Field Service Ver3.0 Nov.2006

[3]

[1]

[2]

11. Remove the connector [1] and the wire binding band [2], and then remove the paper lift motors / 1 (M25) and /2 (M26) [3]. NOTE • For ease of the removal and reinstallation operations, press the release lever [4] so that the coupling gear [5] can raise.

12. Reinstall the above parts following the removal steps in reverse.

[4]

288

[5]

1050fs2780c

6.3.5

6. OTHERS

Registration section

A. Removing/reinstalling the multi feed detection board NOTE • The multi feed detection boards /1 and /2 were adjusted as a unit during the production process. Be sure to replace it as a unit when replacing one. • When replacing the multi feed detection board /1 and /2, be sure to conduct the sensitivity adjustments of the multi feed sensor. (See P.380) (1) Procedure

1.

Remove the registration section. (See P.112)

2.

Remove 2 screws [1] and the remove the multi feed detection board /2 (MFDB2) [2].

[2]

[1]

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6. OTHERS

3.

Turn over the registration section and remove the connector [1].

4.

Remove 2 screws [2] and then remove the multi feed detection board /1 (MFDB1) [3].

5.

Reinstall the above parts following the removal steps in reverse.

[3]

[1]

290

[2]

1050fs2229c

6.3.6

6. OTHERS

ADU

A. Removing/reinstalling the ADU NOTE • The ADU is very heavy. So when removing and/or reinstalling it, be sure to conduct the operation with 2 people. (1) Procedure

1.

Pull out the ADU main body. (See P.112)

2. [1]

Remove the fusing section. (See P.153)

3.

Remove the transfer/separation section. (See P.112)

4.

Remove the registration section. (See P.112)

5. 6.

Open the paper reverse/exit section [1]. Remove 2 screws [2] and then remove the connector cover [3].

7. [4] [5]

[2]

When reinstalling the connector cover, be sure to set the positioning hole [4] to the projection [5] of the ADU.

[3]

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6. OTHERS

8.

Remove 4 connectors [1].

9.

Remove 3 screws [1] and remove the cable arm

[1]

[1]

1050fs2143c

[2].

[2] [1]

1050fs2144c

292

6. OTHERS

10. Remove the screws [1], 3 each, and release the [6]

ADU from the guide rails /Lt [3] and /Rt [4].

11. Hold the stay [5] and the paper reverse/exit section [6] with 2 people and remove the ADU. NOTE • Be sure place the ADU in a horizontal place. • Placing the ADU from the front side diagonally may deform the open/close door /A [7]. Be absolutely sure to avoid this.

[4]

[1]

12. Reinstall the above parts following the removal steps in reverse.

[7]

[2]

[5]

[1]

[3]

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6. OTHERS 6.3.7

Field Service Ver3.0 Nov.2006 HDD

A. Removing/reinstalling the hard disk /1 (1) Procedure

1. [4]

[1]

Remove the upper cover /Rt. (See P.256)

2. 3.

Remove 12 screws [1]. Raise the cover [2] and remove 2 connectors [4] connected to the image processing board (IPB) [3].

[1]

[2] [1]

[1]

[3]

1050fs2230c

4. 5.

[5]

Remove 2 connectors [1]. Remove 4 screws [2] and then remove the hard disk mounting bracket [3].

[1]

6.

Remove 4 screws [4] and then remove the hard disk /1 (HDD1) [5].

7.

Reinstall the above parts following the removal steps in reverse.

[4]

[2]

[3]

[2]

294

[4]

1050fs2231c

6. OTHERS

B. Removing/reinstalling the hard disk /2 (1) Procedure

1.

Remove the rear cover. (See P.250)

2. 3.

Remove 2 connectors [1]. Remove 4 screws [2] and then remove the hard disk mounting bracket [3].

4.

Remove 4 screws [4] and the remove the hard disk /2 (HDD2) [5].

5.

Reinstall the above parts following the removal steps in reverse.

[1]

[3]

[4] [2]

[2]

[5]

[4]

1050fs2232c

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Field Service Ver3.0 Nov.2006

6.4

Commercially available parts

6.4.1

Status indicator light

A. Connecting connector (1) Connector position

[1]

1050fs2233c

[1]

296

CN160

6. OTHERS

(2) Connector specifications Connector

Pin No. 1

Signal name PAT1

Description Light ON signal

Output timing L signal output when the

Type of signal Open collector

printing available 2

PAT2

L signal output while in the scanning or printing operation

3

PAT3

L signal output when an abnormal stop occurs due to jams, error codes, no paper,

160

or no toner 4

PAT4

L signal output when the toner supply message is displayed

5

24V

24V DC source

At all times

24V, 500 mA

6

P.GND

Power ground





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6. OTHERS

Field Service Ver3.0 Nov.2006

B. Procedure for reinstallation (1) Preparation in advance • Be sure set the wiring harness pin assignment on the status indicator light to the pin assignment of CN160 on the main body side so that the CN can be connected. (2) Procedure on the main body side

[2]

[1]

1.

Remove the rear cover (See P.250) and the upper cover /Rt (See P.256)

2.

Remove 2 screws [1] and then remove the adjusting knob [2]. Remove 2 screws [3] and then remove the arm cover /1 [4].

[3]

[4]

1050fs2412c

3.

[1]

[2]

298

Remove 2 screws [1] and then remove the arm cover /2 [2].

1050fs2413c

6. OTHERS

4.

[1]

[2]

Remove 3 screws [1] and then remove the arm cover /3 [2].

1050fs2423c

5.

[1]

Remove the IC board unit. (See IC unit Field Service "4.2.1 Removal / Installation of IC Unit").

6.

Remove 3 screws [1] and then remove the exterior mounting plate /A [2].

[2]

[1]

1050fs2414c

[2]

7.

Peel off the label [2] of the arm cover /3 [1].

1050fs2415c

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Field Service Ver3.0 Nov.2006

[2]

[3]

[1]

8.

With the bolt section [1] of the status indicator light provided with the nut [2] and washer [3], pass the wiring harness of the status indicator light through the arm cover /3 [4], the washer [5] and the nut [6] and tighten up the nut [6].

[4]

[5]

[6]

1050fs2416c

300

6. OTHERS

[1]

[2]

9.

Pass the wiring harness [1] of the status indicator light through the operation unit support member [2] and install the arm cover /3 [4] with 3 screws [3].

10. Reinstall the arm cover /1, the arm cover /2 and the adjusting knob following the removal steps in reverse.

[3]

[4]

1050fs2417c

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Field Service Ver3.0 Nov.2006

[2]

11. Connect the connector [1] of the status indicator

[1]

light to the connector [2] on the main body for wiring. NOTE • When wiring, be sure that the wiring harness does not come in contact with the drive section.

12. Reinstall the upper cover /Rt and the rear cover following the removal steps in reverse.

1050fs2418c

302

6.4.2

6. OTHERS

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 Coin vendor

A. Connecting connector (1) Connector position

[1]

[4]

[3] [2]

1050fs2234c

[1]

AC drive board (ACDB)

[3]

CN37 (Serial)

[2]

CN36 (Parallel)

[4]

Printer control board (PRCB)

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6.5

PCS corresponding parts

6.5.1

PCS corresponding parts

"PCS" stands for "proactive customization support," and three types of items are set so that the demands expected in the POD market and Product printing market can be met. Providing these parts allows customization adequate to the user's type of usage. 6.5.2

PCS corresponding parts list

A. Transfer assist sheet (1) Purpose For the transfer assist sheet, A3 and A4 sizes (metric)/11 inches size (inch) are provided as standard equipment. When paper sizes other than the standard sizes are used more frequently, the transfer assist sheet can be changed to these sizes. (2) Characteristics 8 types of the transfer assist sheets are provided according to the paper sizes. However, when changing to sizes other than those provided as standard equipment, it is necessary to add a new relay wiring harness and size detection connector. It is possible to use a number of the transfer/separation assist sheets. On that occasion, however, after adding the relay wiring harness mentioned above, it is necessary to purchase a transfer assist sheet that has been incorporated into the transfer/separation charger unit. This transfer/separation charger unit must be provide with a size detection connector. NOTE • When using plural sizes jointly, the transfer/separation unit of standard equipment (A3 and A4/ metric, 11 inches) requires the size detection connector. • Since no individual counter is equipped, when the unit is replaced for each size, the management of the counter is unavailable. (3) Counter management of the transfer/separation unit in the PCS correspondence The copy count (fixed parts count) by parts that need to be replaced is equipped with a counter for each size. When making the transfer/separation charger unit PCS corresponding, be sure to conduct the counter management with this counter. However, this counter counts any relevant size regardless of the size of the transfer assist sheet installed to the main body. So, to manage the counter correctly, the user must replace the transfer/separation charger unit with an appropriate one. • Reference: Double sided print job on the following condition Transfer size: 8.5 inches Weight: 91 g/m2 or less No. of prints: 10 Size of the transfer assist sheet: A4S, A5 The copy count by parts that need to be replaced on this condition is as shown below. On this occasion, even if the transfer assist sheet size is A4S or A5, the transfer size is "8.5 inches" and the count is up at 8.5 inches No. 107 8.5 inches. double sided paper through count 10 counts No. 108 A4S, A5 double sided paper through count

304

0 count

Unit

6. OTHERS Type

Wire color of the

Remarks

size detection connector Transfer/separation Used exclusively for A3, A4 charger unit

Used exclusively for 11 inches

Brown Red

Used exclusively for 8K, 16K

Orange

Used exclusively for B4, B5

Yellow

Used exclusively for 8.5 inches

Pink

Used exclusively for A4S, A5

Blue

Used exclusively for 8, 8.125, 8.25 inches Used exclusively for B5S Transfer assist

Used exclusively for A3, A4

sheet assembly

Used exclusively for 11 inches

Default size for metric area Default size for inch area

Purple Gray —

Default size for metric area Default size for inch area

Used exclusively for 8K, 16K Used exclusively for B4, B5 Used exclusively for 8.5 inches Used exclusively for A4S, A5 Used exclusively for 8, 8.125, 8.25 inches Used exclusively for B5S B. Cleaning brush (1) Purpose A cleaning brush is used while in the overlay printing in which coated paper is used. For coated paper while in off-set printing, ink gets dry slowly. Therefore, to prevent the transfer of ink onto the backside of the paper, powder is normally sprinkled. The cleaning brush is used to prevent the occurrence of a no feed condition due to this powder. However, to maintain the specified performance, the cleaning brush needs to be cleaned every 2,000 sheets of paper through while in overlay printing. Do not use the cleaning brush for the paper with many paper powders. The cleaning brush may be clogged by the paper powder and the conveyance power may be reduced. (2) Characteristics The cleaning brush can clean the pick-up roller and the paper feed roller. Since it is used while in the overlay printing, it can be installed only in the tray 4 of PF-701 that is used while in the overlay printing. C. Paper feed assist plate (1) Purpose The paper feed assist plate is used to adjust the pick-up pressure on paper by changing the load on the pick-up roller. Adjustments can be made according to the type of paper to increase the paper feed performance. Improve a non feed condition that is apt to occur when feeding paper, such as a thick paper, that is hard to convey. (2) Characteristics The paper feed assist plate weighs about 10g and the pick-up roller can be equipped with up to 4 plates. Increasing or decreasing the number of plates allows you to adjust the pick-up pressure corresponding to the type of paper. 4 plates only are packaged together with the main body and they can be purchased as service parts when required.

1

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6. OTHERS 6.5.3

Field Service Ver3.0 Nov.2006 Procedure for reinstallation

A. Transfer assist sheet (1) Preparation When changing from the standard size to any other size, it is necessary to purchase the following parts. • PCS corresponding (other than the standard size) transfer /separation charger unit (assembled with the transfer assist sheet) * • Size detection connector • Relay wiring harness • Wire binding band *

Other than the transfer/separation charger unit assembled with each size of the transfer assist sheet, it is possible to purchase the transfer assist sheet assembly.

(2) Addition of the size detection connector

1.

[1]

Pull out the ADU. (See P.112)

2.

Remove the screw [1] and then remove the connector cover [2].

[2]

1050fs2019c

306

6. OTHERS

3. 4.

[2]

Disconnect the connector [1]. Loosen 2 screws [2] and remove the transfer/ separation charger unit [3].

[3]

[1]

[2]

1050fs2021c

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6. OTHERS

5.

Turn over the transfer/separation charger unit [1] and tighten the wiring harness of the existing connector [2] and the wiring harness of the size detection connector [3] with the wiring band [4].

NOTE • Be sure to install the wiring harness of the size detection connector [3] so that the rear end section [5] does not protrude from the inner end [7] of the connector bracket plate

[6]

[1]

[6]. If it is protruding, the wiring harness may be broken. • For the size detection connector, it is necessary to install the one corresponding to the size to be used. This can be identified by the

[5]

wire color of the size detection connector. (See P.306)

[7]

[4] [2]

[3] 1050fs2022c

6.

Remove the screw [1] and then remove the lever A [2].

[6]

7. 8.

Open the open/close guide /1 [3]. Loosen 2 screws [4] and remove the ADU cover / Lt [5].

[4]

9.

Loosen 2 screws [6] and remove the ADU cover / Rt [7].

[5]

[7] [3]

[1]

[2] 1050fs2023c

308

6. OTHERS

10. Connect the connector [2] of the relay wiring har-

[4]

ness [1] to the CN599 of the ADU drive board /1 [3].

11. Pull around the relay wiring harness [1] as shown in the drawing and hold it with the relay wiring clamps [4] provided at the 12 placed.

[4]

[1]

[3] [1]

[2]

[4]

[1]

1050fs2024c

12. Reinstall the transfer/separation charger unit [1]. 13. Connect the size detection connector [4] to the

[3]

connector [3] of the relay wiring harness [2].

14. Reinstall the ADU covers /Rt and /Lt and the lever A.

15. Put the ADU back to the inside of the main body. 16. Change the software DIPSW settings in the service mode to the following. • DIPSW26-0: On (1) • DIPSW26-1: On (1) NOTE • When the above software DIPSW is changed,

[4]

[2]

1050fs2025c

the size detection connector is required by the transfer/separation charger of standard size. When the size detection connector is not installed, the transfer assist sheet does not operate.

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6. OTHERS

Field Service Ver3.0 Nov.2006

B. Paper feed assist plate (1) Checking of the contents of the package The package contains the following as a set. • [1] Paper feed assist plate:4 pcs. • [2] Screw:2 pcs (TP3 x 8)

[1]

[2] 1050fs2722c

(2) Procedure For the main body, see "11.1.3 Pick-up roller load adjustment". For the PF, see"5.3 Adjusting the pick-up roller pressure" in the Field Service for the PF-701.

310

6.5.4

6. OTHERS

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 Periodic maintenance of the PCS corresponding parts

A. Maintenance Item No.

Unit

Description

Quantity

classification 1

Transfer/

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

(1) Removal of trans-

separation

fer/separation unit

charger unit (2) Replacing of trans-

1

z

fer assist sheet assembly

B. Periodically replaced parts list No.

Classification

Parts name

Quan-

Actual replacement

tity

cycle

1

Transfer assist sheet

Exclusively used for A3 and A4

1

1,500,000

2

assembly * 1

Exclusively used for 11 inches

1

1,500,000

3

Exclusively used for 8K and 16K

1

1,500,000

4

Exclusively used for B4 and B5

1

1,500,000

5

Exclusively used for 8.5 inches

1

1,500,000

6

Exclusively used for A4S and A5

1

1,500,000

7

Exclusively used for 8, 8.125 and 8.25 inches

1

1,500,000

8

Exclusively used for B5S

1

1,500,000

9

Transfer/separation

Exclusively used for A4

1

6,000,000

10

charger unit

Exclusively used for 11 inches

1

6,000,000

11

Exclusively used for 8K and 16K

1

6,000,000

12

Exclusively used for B4 and B5

1

6,000,000

13

Exclusively used for 8.5 inches

1

6,000,000

14

Exclusively used for A4S and A5

1

6,000,000

15

Exclusively used for 8, 8.125 and 8.25 inches

1

6,000,000

16

Exclusively used for B5S

1

6,000,000

* 1 For the PCS corresponding transfer assist assembly, the counter management is not available. The numerical values given here are reference.

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Field Service Ver3.0 Nov.2006

C. Maintenance procedure

Caution: • When replacing the periodically replaced parts, be sure to unplug the power cord of the main body from the power outlet.

(1) Replacing the transfer assist sheet assembly 1)

Periodically replaced parts/cycle

• Transfer assist sheet assembly: Every 1,500,000 prints 2)

Procedure

See “3.5.8 J. Replacing the transfer assist sheet assembly”.

312

6.6

CMS corresponding parts

6.6.1

CMS corresponding parts

6. OTHERS

"CMS" stands for "customer maintenance support," and this is applicable when the user wants to change parts by himself. For CMS corresponding parts, 9 types of parts are set. However, some parts provided as an assembly of parts larger than those replaced normally by the CE so that the user can easily conduct the part replacement operation. 6.6.2

CMS corresponding parts list

A. Pick-up roller unit (1) Purpose To return to normal operation in a short time when the paper feedability goes down due to deterioration of the pick-up roller. (2) Replacement cycle • Pick-up roller unit (Main body): Every 2,250,000 prints (Periodically replaced cycle: 500,000 prints) • Pick-up roller unit (DF-603): Every 4,500,000 prints (Periodically replaced cycle: 800,000 prints) • Pick-up roller unit (PF-701): Every 2,250,000 prints (Periodically replaced cycle: 500,000 prints) • Pick-up roller unit (PP-701): Periodically replaced cycle: 50,000 prints (3) Replacement procedure 1)

Pick-up roller unit (Main body)

See "3.5.6 A. Removing/reinstalling the pick-up roller assembly/separation roller assembly”. NOTE • The steps 1 to 8 are applicable. 2)

Pick-up roller unit (DF-603)

See DF-603 Service Manual (Field service) "2.1.2 Replacing the separation roller/torque limiter". NOTE • The steps 1 to 5 are applicable. 3)

Pick-up roller unit (PF-701/PP-701)

See PF-701,PP-701 Service Manual (Field service) "2.1.1 Removing/reinstalling the pick-up roller Assy/separation roller Assy". NOTE • The steps 1 to 8 are applicable.

2

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Field Service Ver3.0 Nov.2006

B. Separation roller unit (1) Purpose To return to the normal operation in a short time when the paper feedability goes down due to deterioration of the separation roller. (2) Replacement cycle • Separation roller unit (Main body): Every 2,250,000 prints (Periodically replaced cycle: 500,000 prints) • Separation roller unit (DF-603): Every 2,250,000* prints (Periodically replaced cycle: 400,000 prints) • Separation roller unit (PF-701): Every 2,250,000 prints (Periodically replaced cycle: 500,000 prints) • Pick-up roller unit (PP-701): Periodically replaced cycle: 50,000 prints * For the torque limiter and the separation roller that are the component parts of the separation roller unit (DF603), the periodically replaced cycle is different. So, the cycle of the separation roller that is the shorter of the two is employed. (3) Replacement procedure 1)

Separation roller unit (Main body)

See "3.5.6 A. Removing/reinstalling the pick-up roller assembly/separation roller assembly”. NOTE • The steps 9 to 11 are applicable. 2)

Separation roller unit (DF-603)

See DF-603 Service Manual (Field service) "2.1.2 Replacing the separation roller/torque limiter". NOTE • The steps 1 to 2 are applicable. 3)

Separation roller unit (PF-701/PP-701)

See PF-701/PP-701 Service Manual (Field service) "2.1.1 Removing/reinstalling the pick-up roller Assy/separation roller Assy". NOTE • The steps 9 to 11 are applicable. C. Transfer/separation charger unit (1) Purpose To return to normal operation in a short time when the transfer or separation performance goes down due to deterioration of the transfer/separation charger unit. (2) Replacement cycle • Transfer/separation charger unit: 6,000,000 prints (3) Replacement procedure See "E. Replacing the transfer/separation charger unit".

314

2

6. OTHERS

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Field Service Ver3.0 Nov.2006 D. Waste toner recycle box 1)

Purpose

To return to the normal operation as soon as possible when the waste toner recycle box of RC-501 is full. 2)

Replacement cycle

• Waste toner recycle box (RC-501) : 750,000 prints 3)

Replacement procedure

See RC-501 Service Manual (Field service) "3.1.2 Waste toner recycle box" NOTE • The steps 1 to 4 are applicable. 6.6.3

1.

CMS corresponding parts counter management

When the user replaces CMS corresponding parts, the counter needs to be reset. By changing the CMS corresponding parts counter from DIPSW15-0 to 1, [CMS Parts Count] is displayed in the utility menu screen.

2.

The parts name/parts number/limit value of [CMS Parts Count] is registered by the user, and can also be reset. In addition, as this count value uses the value of [Count of each part] in service mode, when DIPSW15-0 is set to 1, the contents of the [Count of each part] settings are displayed in the [Utility] mode.

3.

The counting method of the [CMS Parts Count] is shown in the table below.

DIPSW

CMS Function

Counter No.

Ignore

1 to 30

Counting Method

15-0 0

1 count for each paper exit in the single side mode, 2 counts in the double side mode.

1

Apply

1 to 2

When paper in tray 1 is used, 1 count for each paper exit.

3 to 4

When paper in tray 2 is used, 1 count for each paper exit.

5 to 6

When paper in tray 3 is used, 1 count for each paper exit.

7 to 8

When paper in tray 4 is used, 1 count for each paper exit.

9 to 10

When paper in tray 5 is used, 1 count for each paper exit.

11 to 12

When the document is scanned from the ADF, 1 count for each paper exit.

13 to 14 15 to 30

1 count for each paper exit. 1 count for each paper exit in the single side mode, 2 counts in the double side mode.

31

For waste toner box of RC-501 • Displayed when the DIPSW5-1, 5-4, 12-5, 15-0 are all "1". • Timing of pre-full display, full warning display can be changed by DIPSW5-0

2

315

Field Service Ver3.0 Nov.2006

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6. OTHERS

Blank page

316

7. HOW TO USE THE ADJUSTMENT / SETTING SECTION

„ ADJUSTMENT/SETTING 7. HOW TO USE THE ADJUSTMENT / SETTING SECTION

B. Checkpoints when conducting on-site ser-

7.1

repairing the machine.

Composition

vice Due attention should be paid to the following when

1.

Be sure to unplug the power cord from the

This part "ADJUSTMENT/SETTING" describes items

power outlet. Also, when operating the machine

to be adjusted and the method of adjustment that is

with the power supplied, be careful of the scan

required by this machine, it also gives detailed expla-

of the exposure unit and be sure not to get

nations.

caught by the gear.

2.

not to get burnt when handling it.

A. Checking before starting work When conducting claims in the field, it is necessary to

The fusing section may be very hot. Be careful

3.

The developing unit is strongly magnetized. Be

check first the following:

careful not to bring a watch and instrument near

1.

to the unit.

Are the power supply and voltage secured in accordance with the specifications?

2. 3.

Is the power supply properly grounded? Is any equipment that repeatedly consumes a lot

4. 5.

Be careful not to damage the drum with a tool. Be careful not to touch IC directly with bare hands.

of electricity connected to the same power supply? (e.g.: Electric noise sources such as elevator and air conditioner)

4.

Are environmental conditions suitable for the machine? • High temperature and high humidity, direct sunlight, air ventilation, etc. • Levelness of the location on which the machine is installed.

5.

Does the cause of poor images lie in the original itself?

6. 7. 8. 9.

Is density selected properly? Is the original glass stained? Is proper paper used for copy? Are copy consumables replaced with new ones at their life? (e.g.: Developer, drum, cleaning blade, etc)

10. Is toner filled?

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8. LIST OF ADJUSTMENT ITEMS

Machine adjustment

Magnification adjustment

Timing adjustment

Centering adjustment Warp adjustment

ADF adjustment

Process adjustment

Counter

ISW Finisher adjustment IP HDD format Others





318

High voltage adjustment Drum peculiarity adjustment

Count

Copy count of special parts ISW mode Stacker adjustment

Regist line speed adjustment Printer drum clock adjustment (Side1) Printer horizontal adjustment (Side1) Scanner drum clock adjustment ADF drum clock adjustment Printer drum clock adjustment (Side2) Printer horizontal clock adjustment (Side2) Printer restart timing adjustment (Side1) Scanner restart timing adjustment ADF restart timing adjustment ADF regist loop adjustment Printer centering adjustment ADF Centering adjustment Scanner (Glass) warp (Main) Scanner (Glass) warp (Deputy) Scanner (ADF) warp (Main) Scanner (ADF) warp (Deputy) ADF density adjustment ADF original size adjustment ADF sensor sensitivity adjustment ADF incline offset adjustment ADF centering sensor adjustment High voltage auto adjustment Blade setting mode Auto drum potential adjustment Auto maximum density adjustment Auto dot diameter adjustment LD offset adjustment Auto gamma adjustment (1dot) Cartridge set mode PM cycle setting counter reset Developer setting counter reset Sensitive drum setting counter reset Fixing cleaning web

Slit glass

Cleaning web

Toner guide brush

Replacement parts/Others

Cleaning blade

Adjustment items

Developer

This table shows the list of adjustment items when replacing a part. Items are numbered in a circle by the priority if there is any.

Drum



After PM Implementation

bizhub PRO 1050/1050P /1050e/1050eP

8. LIST OF ADJUSTMENT ITEMS

c

e f g h i j k

e f g h i j

{ c e c

Paper width adjustment Paper length adjustment

IP HDD format Setting powder application Dust-proof glass cleaning (Write unit) Mirror unit positioning (require the jigs) Blade auto replacement spring charge Fusing lamp's installation direction (Maker's mark in front) Thermistor positioning (require the jig) Thermostat positioning (require the jig) Parameter board (PB) replacement EEPROM replacement Grip conveyance home sensor adjustment Trimmer board solenoid operation counter clear Multi feed detection board adjustment

c d

c

c

d d

When replacing the image processing board (IPB) due to the IPB being damaged, the parameter board (PB) that was installed on the damaged IPB should be used on the new IPB. Contact the service manager of the authorized distributor if it is considered that the PB is also damaged. The parameter board (PB) stores various adjustment data, setting data and counter data. Therefore, when replacing the PB, perform all adjustments and settings, and be sure to replace the parts for control correction (Drum, developer, cleaning blade, cleaning web). For details, contact the service manager of the authorized distributor.

2

d

e f g h

• c d e

e

{

{

{

{ c {

h i j k

{

e h

f

g f i g

d j

l

f d k e

c

f g h i j k

c c e f d d

c

c

{

{

{

d d d

c

c

{

2

{

{

When replacing a board due to the PB control board (PBCB), the SD control board (SDCB), FD control

board (FDCB) or the FNS control board (FNSCB) being damaged, the non-volatile memory (EEPROM) that

was installed on the damaged control board should be used on the new control board. Install the new EEP-

ROM and perform all adjustments for the PB, SD, FD or FS if it is considered that the EEPROM is also dam-

aged.

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bizhub PRO 1050/1050P 1050e/1050eP

PI drive board (PIDB)

d

ADU drive board /1 (ADUDB1)

Trimmer board assembly

PB control board (PBCB)

{

SD control board (SDCB)

c

Hard disk /2 (HDD2)

FNS control board (FNSCB)

c

FD control board (FDCB)

c d

LS control board (LSCB)

RADF control board (RADFCB)

Operation board /1 (OB1)

Printer control board (PRCB)

Overall control board (OACB)

High voltage unit /1, /2 (HV1, /2)

Thermostat /2 (TS2)

Thermostat /1 (TS1)

Thermistor /3 (TH3)

Thermistor /1 (TH1)

Fusing heater lamp /3 (L4)

Fusing heater lamp /2 (L3)

Fusing heater lamp /1 (L2)

Multi feed detection board /1, /2 (MFDB /1, /2)

Registration roller

Write unit

CCD unit

Scanner wire · mirror unit

Field Service Ver3.0 Nov.2006 8. LIST OF ADJUSTMENT ITEMS

bizhub PRO 1050/1050P /1050e/1050eP

9. UTILITY MODE

Field Service Ver3.0 Nov.2006

9. UTILITY MODE 9.1

List of utility modes

Note • For details on the utility mode, refer to "User's guide." 01 System Setting 01 Language Setting 02 Buzzer Setting

01 Buzzer On/Off, Volume Setting 02 Buzzer for Job Stop Setting

03 1 SHOT Indication Time 04 Default Screen Setting 05 Auto Reset Setting 06 Key Response Time 07 Change User Password 08 Function Key Setting 02 Function

01 Feed Tray Setting

Setting

01 Feed Tray Auto Selection 02 ATS Permit 03 Auto Paper Type

02 Each Function Setting 03 Density Setting

01 Density Shift for Enhance Mode 02 User Density Setting 03 Photo Mode Density Selection 04 Image Density Selection

04 Preset Zoom 05 Tandem Setting

01 Batch Reading Mode 02 Wait/Proof Mode 03 Shift Value Setting 04 Tandem Setting after JOB

06 User Paper Selection 03 Copy Setting

01 Reset Setting

01 Initial Setting 02 Reset Function Setting 03 Initial by Key Counter Insert

02 Each Function Setting 04 Scanner Set-

01 Default Address Setting

ting

02 Each Function Setting

05 Touch Screen Adjustment 06 Machine Manager Setting

01 System Setting

01 Power Save Setting 02 Time and Date Setting 03 Weekly Timer

01 Weekly Timer On/Off Setting

Setting

02 Time Setting 03 Timer Action On/Off Setting 04 Lunch Hour Off Setting 05 Set Password for Timer Interrupt

04 Management List Print

320

2

06 Machine

01 System Setting

9. UTILITY MODE

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 05 Operation Prohibit Setting

Manager Setting 06 Expert

01 Original Scan Area Setting

Adjustment

02 ADF Frame Erasure Setting 03 Non Image Area Erase Setting

07 Size Setting 08 Annotation Setting 09 Perfect Binding Mode Setting 02 Manager/Machine Register

01 Machine Manager Register

03 User Auth./Volume

01 Authentication Method

Track

02 Authentication Setting 02 Section Management Setting

02 Volume Track 03 User Authentication Set 04 Non register/Output Set 04 Network Setting

01 Machine NIC Setting 02 Controller NIC

01 TCP/IP

Setting

02 NetWare 03 IPP 04 FTP 05 SNMP 06 SMB 07 AppleTalk 08 E-Mail

01 E-Mail Send Setting 02 E-Mail Receive Setting 03 Title Setting 04 Sentence Setting

09 HDD 10 Alert Mail 11 CSRC

01 CSRC Send Setting 02 CSRC Receive Setting 03 CSRC Communication Test

12 AP I/F 13 PSWC 14 Network Setting Clear 15 SNMP Trap 05 Copy/Printer Setting

01 Job Offset Operating 02 Continuation print(Print) 03 Page No. pos.(Booklet) 04 Fixing Prerotation Set 05 Image Auto Rotation 06 Interruption Suspend 07 Copy Reserve Operation 08 Scan Stop (pull out tray) 09 Continuation Print (Copy)

2

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9. UTILITY MODE 06 Machine

Field Service Ver3.0 Nov.2006 05 Copy/Printer Setting

Manager Setting

10 Original Glass SDF 11 SDF Auto Setting

06 System Connection

01 User Call

07 Security Setting

01 Machine Manager Password 02 HDD Management

01 Folder Box List/Delete

Setting

02 HDD Data Auto Delete Period Setting 03 Change HDD Lock Password

03 Security Strengthen Mode 08 Scanner Address Register

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01 Send Address Edit/Delete

10. SERVICE MODE

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Field Service Ver3.0 Nov.2006

10. SERVICE MODE 10.1 Setting method This machine is provided with a service mode for various adjustments/settings. Data adjusted/set in this mode is stored in the parameter board (PB). 10.1.1

Start and exit service mode

You can access the service mode while the power is both turned ON and OFF. In either way, the started service mode is the same, but how to exit differs. A. Starting and exiting service mode while the power p is ON

1.

Be sure that the ordinary copy screen is displayed.

2. 3.

Press the Utility/Counter button. "Utility Menu screen" On the Operation panel, press the following buttons. Stop → 0 → 0 → Stop → 0 → 1 When the CE password has been set, you must enter the password to enter the service mode.

4.

"Service mode menu screen" The service mode appears.

5.

Press the key for an item you want to configure. The setting screen for each item appears.

6.

Press the [Exit] key to go back to the "Utility Menu" screen.

7.

The new settings become effective.

B. Starting and exiting service mode while the p power is OFF

1.

While pressing the Utility/Counter button, turn ON the power switch (SW2). When the CE password has been set, you must enter the password to enter the service mode.

2.

"Service mode menu screen" The service mode appears.

3.

Press the key for an item you want to configure. The setting screen for each item appears.

4. 5.

Turn OFF the SW2. After the reboot, the new settings become effective.

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Field Service Ver3.0 Nov.2006

10.2 List of service mode 01 Machine Adjustment

01 Tray Adjustment 02 Magnification

01 Regist Line Speed Adjustment

Adjustment

02 Printer Drum Clock Adjustment 03 Printer Drum Clock Adjustment 04 Printer Horizontal Adjustment 05 Printer Horizontal Adjustment 06 Scanner Drum Clock Adjustment 07 ADF Drum Clock Adjustment

03 Timing Adjustment

01 Printer Restart Timing Adjustment 02 Printer Restart Timing Adjustment 03 Printer Regist Loop Adjustment 04 Printer Pre-regist Adjustment 05 Printer Lead Edge Timing Adjustment 06 Transfer Assistance Timing Adjustment 07 Scanner Restart Timing Adjustment 08 ADF Restart Timing Adjustment 09 ADF Regist Loop Adjustment

04 Centering Adjust-

01 Printer Centering Adjustment

ment

02 Scanner Centering Adjustment 03 ADF Centering Adjustment

05 Warp Adjustment 06 NonImage Area Erase Check 07 ADF Adjustment

01 ADF Density Adjustment 02 ADF Original Size Adjustment 03 ADF Sensor Sensitivity Adjustment 04 ADF Incline Offset Adjustment 05 ADF Centering Sensor Adjustment

02 Process Adjustment

08 Recall Standard Data

Recall standard data: Machine adjustment

01 High Voltage

01 High Voltage Auto Adjustment

Adjustment

02 HV Adjustment (Charge) 03 HV Adjustment (Transfer) 04 HV Adjustment (Separation AC) 05 HV Adjustment (Separation DC) 06 HV Adjustment (Charging grid voltage) 07 HV Adjustment (Bias of development DC) 08 Transfer Guide Confirm

02 Drum Peculiarity Adj.

01 Blade Setting Mode 02 Auto Drum Potential Adjustment 03 Auto Maximum Density Adjustment 04 Auto Dot Diameter Adjustment 05 LD Offset Adjustment

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02 Process Adjustment

10. SERVICE MODE 02 Drum Peculiarity

06 Auto Gamma Adjustment (1dot)

Adjustment

07 LD1 Bias Adjustment

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

08 LD2 Bias Adjustment 09 Cartridge Set Mode 03 Drum Peculiarity Manual 04 User Paper Setting 05 Recall Standard Data 03 Counter

01 PM Count 02 Data Collection

01 Total count of each paper size 02 Copy count of each paper size 03 Print count of each paper size 04 Large size count 05 ADF Count 06 Pixel ratio of each section 07 Pixel ratio ranking list 08 JAM data of time series 09 JAM Count 10 Count of each copy mode 11 SC data of time series 12 SC Count 13 JAM count of each section 14 SC count of each section

03 Parts Counter

01 Count of special parts 02 Count of each parts

04 Machine Condition

01 I/O Check mode

05 List Output

01 List Output

06 Test Mode

01 Test Pattern Output Mode 02 Test Pattern Density 03 Running Test Mode

07 System Setting

01 Software SW Setting 02 Telephone Number Setting 03 M/C Serial Number Setting 04 Setting Date Input

08 ROM Version

01 ROM Version

09 CS Remote Care

01 CS Remote Care

01 E-Mail 02 Modem

10 ISW

01 ISW

11 Finisher Adjustment

01 Stapler Position Adj.

01 Stapling Center Position Adjustment 02 Paper Width Adjustment

02 Multi Folder (Punch)

01 Paper Width Adjustment

Adj.

02 Hole-Punch Vertical Position Adjustment

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10. SERVICE MODE 11 Finisher Adjustment

Field Service Ver3.0 Nov.2006 03 Multi Folder (Fold)

01 Folding Position Adjustment

Adj.

02 Letter Fold-in Position Adjustment 03 Letter Fold-out Pos. Adjustment 04 Double Parallel Position Adjustment 05 Z-Fold Position Adjustment 06 Gate Position Adjustment 07 Fold Regist Loop Adjustment

04 Multi Folder (PI) Adj. 05 Stacker Adjustment

01 Paper Width Adjustment 02 Paper Length Adjustment

06 Saddle Stitcher Adj.

01 Stapling Centring Adjustment 02 Stapling Paper Width Adjustment 03 Stapling Pitch Adjustment 04 Folding Position Adjustment 05 Three-Fold Position Adjustment 06 Fold Paper Width Adjustment 07 Trimming Adjustment

07 Perfect Binder

01 Cover Trimming Adjustment

Adjustment

02 Cover Lead Edge Adjustment 03 Spine Corner forming Position Adj. 04 Pasting Start Postion Adjustment 05 Pasting Finish Position Adjustment 06 Paste Formation Finish Position Adj. 07 Temperature Adjustment 08 Sub Compile CD Width Adjustment 09 Clamp CD Width Adjustment 10 Cover Up/Down CD Width Adjustment 11 Clamp FD Position Adjustment

08 Recall Standard Data 12 Machine Manager Setting 01 Manager Authentication 02 Machine Manager Password 13 CE Setting

01 CE Authentication Setting 02 CE Password Setting

14 IP HDD Format

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2

01 IP HDD Format

10. SERVICE MODE

10.3 Machine adjustment

5. Pull out the selected tray and widen the paper guide [1] to the max. width. Narrow the paper

10.3.1

Tray adjustment

guide [1] slowly to fill a gap [3] between the lift

Adjust the paper size from tray /1 to tray /5.

plate cover [2] and the paper guide [1] until it

This adjustment is needed when a paper size is not

reaches the scale "250"[4]. (The scale inside

detected properly.

the paper guide is 250 mm)

(1) Procedure

[2]

[3]

[1]

1. Enter the service mode. 2. "Service mode menu screen" Press the [01 Machine Adjustment] key.

3. A sub menu appears on the right side of the screen. Press the [01 Tray Adjustment] key on the sub menu.

4. "Tray adjustment screen" Tray adjustment includes the following items. Press the [Next] key or the [Back], and select (1) of the tray you adjust.

[4]

[Tray 1 (1)] [Tray 1 (2)] [Tray 2 (1)] [Tray 2 (2)] [Tray 3 (1)]

Info HJG: 1. 250mm 2. 297mm

250mm

[Tray 3 (2)] [Tray 4 (1)] [Tray 4 (2)] [Tray 5 (1)] [Tray 5 (2)]

[1]

Note • Be sure to select (1) of the tray you adjust.

1050fs3021c

6. Set the tray. 7. Press the [Start] key on the screen.

Info HJG: Wichtig: Zum Ausführen Justage müssen die Papiermagazine eingeschoben sein !

The current position of the selected tray is read in. When the adjustment is done, the message "Complete" appears.

8. Press the [Next] key and select (2) of the trays you want to adjust. Note • Be sure to select (2) of the trays you want to adjust.

9. Pull out the tray and widen the paper guide to the max. width. Narrow the paper guide slowly to fill a gap between the lift plate cover and the paper guide until it reaches the scale "A3·A4". (The scale inside the paper guide is 297 mm)

10. Set the tray.

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bizhub PRO 1050/1050P /1050e/1050eP

10. SERVICE MODE

11. Press the [Start] key on the screen. The current position of the selected tray is read

Field Service Ver3.0 Nov.2006 10.3.2

Magnification adjustment

Adjust various kinds of image magnification.

in. When the adjustment is done, the message "Complete" appears.

12. To adjust other trays, repeat steps 4 to 11.

A. Regist line speed adjustment Change the line speed of the registration roller to match the line speed of the drum. NOTE

Info HJG: Geschwindigkeit der Registrierrollen

• This adjustment changes the line speed of the registration roller only. Unless properly adjusted, it may cause a transfer jitter at a position 145 mm from the paper trailing edge. • Usually, do not use this adjustment in the field. Use this only when replacing the registration roller and when a transfer jitter occurs at a position 145 mm from the paper trailing edge. (1) Procedure

1. Enter the service mode. 2. "Service mode menu screen" Press the [01 Machine Adjustment] key.

3. A sub menu appears on the right side of the screen. Press the [02 Magnification Adjustment] key on the sub menu.

4. "Magnification adjustment mode menu screen" Press the [01 Regist Line Speed Adjustment] key.

5. "Regist Line Speed Adjustment screen" Confirm that the [Inside Pattern] is displayed "16", and press the [COPY] key.

6. Set A3 or 11 x 17 paper (130 g/m2 or 35 lb Bond) in the tray. Press the Start button to output the test pattern (No.16). Note • Select [72-91g] for the basic weight setting.

328

1

10. SERVICE MODE

7. Measure the magnification of the sub scan direction with a scale.

15. Check the transfer jitter around 145 mm from the paper trailing edge, and find an output with

• Standard value: ± 0.5% or less (When in life-size)

the least transfer jitter (Density of half-tone is even with surrounding area).

0 mm Within 102.8 -0.5

16. Press the [SERVICE] key. 17. "Regist Line Speed Adjustment screen" Through the numeric keys, enter the adjusted

0

102.8 -0.5

step number of the output paper you selected in step 15, and press the [Set] key. • Setting range:-40 (short) to +55 (long) 1 step = 0.05%

1050fs3001c

8. When the value is not within the standard value, press the [SERVICE] key.

9. "Regist Line Speed Adjustment screen" Enter a numeric value through the numeric keys and press the [Set] key. • Setting range:-40 (short) to +55 (long) 1 step = 0.05%

10. Repeat steps 5 to 9 until the standard value can be obtained.

11. "Regist Line Speed Adjustment" Press the [Inside Pattern] key and enter 9 with the numeric key. Press the [Set] key. Press the [Inside Pattern] key again and press the [COPY] key. Note • The density of "Test pattern density setting" is reflected. So, be sure to check the set value of "Test pattern density setting" to ensure it is "255."

12. Set A3 or 11 x 17 paper (130 g/m2 or 35 lb Bond) in the tray. Press the Start button to output the test pattern (No.9).

13. Press the [SERVICE] key to return to the [Regist Line Speed Adjustment] screen.

14. Repeat steps 11 to 13 to output test patterns for two steps before and after the value you entered in step 10. e.g.: When the adjusted value is "-1" Output 5 test patterns for -3, -2, -1, 0, 1.

1

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10. SERVICE MODE

Field Service Ver3.0 Nov.2006

B. Printer drum clock adjustment (Side 1)

C. Printer drum clock adjustment (Side 2)

Adjust the magnification of the sub scan direction on

Adjust the magnification of the sub scan direction on

only side 1 of the printer system.

only side 2 of the printer system.

This adjustment changes the line speed of the drum

This adjustment changes the line speed of the drum

and the registration roller on side 1 evenly.

and the registration roller on side 2 evenly.

Info HJG: Maßstab in FD der Seite 1

Info HJG: Maßstab in FD der Seite 2 (1) Procedure

(1) Procedure

1. Enter the service mode.

1. Enter the service mode.

2. "Service mode menu screen"

2. "Service mode menu screen"

Press the [01 Machine Adjustment] key.

3. A sub menu appears on the right side of the

Press the [01 Machine Adjustment] key.

3. A sub menu appears on the right side of the

screen.

screen.

Press the [02 Magnification Adjustment] key on

Press the [02 Magnification Adjustment] key on

the sub menu.

the sub menu.

4. "Magnification adjustment mode menu screen"

4. "Magnification adjustment mode menu screen"

Press the [02 Printer Drum Clock Adjustment

Press the [03 Printer Drum Clock Adjustment

] key.

] key.

5. "Printer Drum Clock Adjustment screen"

5. "Printer Drum Clock Adjustment screen" Tray can be adjusted by each (tray /1 to /5).

Press the [COPY] key.

Press the [Next] or the [Back] key to select the 2

6. Set A3 or 11 x 17 paper (130 g/m or 35 lb Bond) in the tray. Press the Start button to output the test pattern (No.16).

item you adjust, and press the [COPY] key.

6. Set A3 or 11 x 17 paper (130 g/m2 or 35 lb Bond) in the tray. Press the Start button to out-

7. Measure the magnification of the sub scan

put the test pattern (No.16).

7. Measure the magnification of the sub scan

direction with a scale. • Standard value:± 0.5% or less (When in life-size)

direction with a scale. • Standard value:± 0.5% or less (When in life-size)

Within 205.7 ± 1 mm

Within 205.7 ± 1 mm

205.7 1 205.7 1

1050fs3002c 1050fs3003c

8. When the value is not within the standard value, press the [SERVICE] key.

9. "Printer Drum Clock Adjustment

press the [SERVICE] key.

9. "Printer Drum Clock Adjustment screen"

screen" Enter a numeric value through the numeric keys

Enter a numeric value through the numeric keys

and press the [Set] key.

and press the [Set] key.

• Setting range:-10 (short) to +10 (long)

• Setting range:-10 (short) to 0 (long)

1 step = 0.05%

1 step = 0.05%

10. Repeat steps 5 to 9 until the standard value

10. Repeat steps 5 to 9 until the standard value

can be obtained.

330

8. When the value is not within the standard value,

can be obtained.

10. SERVICE MODE

D. Printer horizontal adjustment (Side 1)

E. Printer horizontal adjustment (Side 2)

Adjust the magnification of the main scan direction on

Adjust the magnification of the main scan direction on

only side 1 of the printer system.

only side 2 of the printer system.

This adjustment changes the horizontal magnification

This adjustment changes the horizontal magnification

in image processing prior to the laser exposure.

in image processing prior to the laser exposure.

Info HJG: Maßstab in CD der Seite 1

Info HJG: Maßstab in CD der Seite 2 (1) Procedure

(1) Procedure

1. Enter the service mode.

1. Enter the service mode.

2. "Service mode menu screen"

2. "Service mode menu screen"

Press the [01 Machine Adjustment] key.

Press the [01 Machine Adjustment] key.

3. A sub menu appears on the right side of the

3. A sub menu appears on the right side of the

screen.

screen.

Press the [02 Magnification Adjustment] key on

Press the [02 Magnification Adjustment] key on

the sub menu.

the sub menu.

4. "Magnification adjustment mode menu screen"

4. "Magnification adjustment mode menu screen"

Press the [04 Printer Horizontal Adjustment

Press the [05 Printer Horizontal Adjustment

] key.

] key.

5. "Printer

Horizontal

Adjustment



5. "Printer Horizontal Adjustment screen"

screen"

Tray can be adjusted by each (tray /1 to /5).

Press the [COPY] key.

Press the [Next] or the [Back] key to select the

6. Select A3 or 11 x 17 paper. Press the Start but-

item you adjust, and press the [COPY] key.

6. Select A3 or 11 x 17 paper. Press the Start but-

ton to output the test pattern (No.16).

7. Measure the magnification of the main scan

ton to output the test pattern (No.16).

7. Measure the magnification of the main scan

direction with a scale. • Standard value:± 0.5% or less (When in life-size)

direction with a scale. • Standard value:± 0.5% or less (When in life-size)

Within 190 ± 1 mm

Within 190 ± 1 mm

190 190

1050fs3004c 1050fs3005c

8. When the value is not within the standard value,

8. When the value is not within the standard value,

press the [SERVICE] key.

9. "Printer

Horizontal

Adjustment



press the [SERVICE] key.

9. "Printer Horizontal Adjustment screen"

screen" Enter a numeric value through the numeric keys

Enter a numeric value through the numeric keys

and press the [Set] key.

and press the [Set] key.

• Setting range:-10 (short) to +10 (long) 1 step = 0.1%

10. Repeat steps 5 to 9 until the standard value can be obtained.

• Setting range:-5 (short) to 0 (long) 1 step = 0.1%

10. Repeat steps 5 to 9 until the standard value can be obtained.

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bizhub PRO 1050/1050P /1050e/1050eP

10. SERVICE MODE F.

Field Service Ver3.0 Nov.2006 G. ADF drum clock adjustment

Scanner drum clock adjustment

Adjust the magnification of the main scan direction of

Adjust the magnification of the main scan direction of

the scanner system.

the scanner system.

This adjustment changes the scanning speed of the

This adjustment changes the scanning speed of the

exposure unit.

ADF.

Info HJG: Maßstab in FD vom Originalglas

Info HJG: Maßstab in FD vom Feeder

(1) Procedure

(1) Procedure

1. Enter the service mode.

1. Enter the service mode.

2. "Service mode menu screen"

2. "Service mode menu screen"

Press the [01 Machine Adjustment] key.

3. A sub menu appears on the right side of the

Press the [01 Machine Adjustment] key.

3. A sub menu appears on the right side of the

screen.

screen.

Press the [02 Magnification Adjustment] key on

Press the [02 Magnification Adjustment] key on

the sub menu.

the sub menu.

4. "Magnification adjustment mode menu screen"

4. "Magnification adjustment mode menu screen"

Press the [06 Scanner Drum Clock Adjustment]

Press the [07 ADF Drum Clock Adjustment]

key.

key.

5. "Scanner (Orig. Glass) drum clock adj. screen" Press the [COPY] key.

5. "Scanner (ADF) drum clock adj. screen" Press the [Next] and [Back] key to select the

6. Select A3 or 11 x 17 paper, and set the "test

magnification you adjust. Press the [COPY] key.

chart" on the original glass. Press the Start but-

The magnification changes as follows:

ton.

100% → 75% → 200% → 400%

7. Measure the magnification of the sub scan

6. Select A3 or 11 x 17 paper, and set the "adjustment chart" on the ADF. Press the Start button.

direction with a scale. • Standard value:± 0.5% or less (When in life-size)

7. Measure the magnification in the sub scan direction with a scale.

Within 200 ± 1 mm

• Standard value:± 0.5% or less (When in life-size) Within 190 ± 1 mm

200

1050fs3006c

8. When the value is not within the standard value, press the [SERVICE] key.

9. "Scanner (Orig. Glass) drum clock adj. screen" Enter a numeric value through the numeric keys and press the [Set] key. • Setting range:-40 (short) to +40 (long) 1 step = 0.05%

10. Repeat steps 5 to 9 until the standard value can be obtained.

190

1050fs3007c

8. When the value is not within the standard value, press the [SERVICE] key.

9. "Scanner (ADF) drum clock adj. screen" Enter a numeric value through the numeric keys and press the [Set] key. • Setting range:-40 (short) to +40 (long) 1 step = 0.05%

10. Repeat steps 5 to 9 until the standard value can be obtained.

332

2

10.3.3

10. SERVICE MODE

Timing adjustment

9. "Printer Restart Timing Adjustment

Adjust various image timing.

screen" Enter a numeric value through the numeric keys

A. Printer restart timing adjustment (Side 1) Adjust the image leading edge timing on only side 1.

and press the [Set] key. • Setting range:-30 (short) to +30 (long)

This adjustment changes the laser writing start timing.

Info HJG: Drucker Neustart - Bildanfang Seite 1

1 step = 0.1 mm

10. Repeat steps 5 to 9 until the standard value

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

can be obtained.

NOTE • Be sure the printer drum clock adjustment (Side 1) has been adjusted.

B. Printer restart timing adjustment (Side 2) Adjust the image leading edge timing on only side 2.

(1) Procedure

This adjustment changes the laser writing start timing.

1. Enter the service mode.

Info HJG: Drucker Neustart - Bildanfang Seite 2

2. "Service mode menu screen"

NOTE

Press the [01 Machine Adjustment] key.

3. A sub menu appears on the right side of the

• Be sure the printer drum clock adjustment (Side 2) has been adjusted.

screen. Press the [03 Timing Adjustment] key on the

(1) Procedure

sub menu.

1. Enter the service mode.

4. "Timing adjustment menu screen" Press the [01 Printer Restart Timing Adjustment

2. "Service mode menu screen" Press the [01 Machine Adjustment] key.

] key.

5. "Printer Restart Timing Adjustment

3. A sub menu appears on the right side of the

screen"

screen.

Tray can be adjusted as a whole and by each

Press the [03 Timing Adjustment] key on the

(tray /1 to /5). Press the [Next] or the [Back] key

sub menu.

to select the item you adjust, and press the

4. "Timing adjustment menu screen" Press the [02 Printer Restart Timing Adjustment

[COPY] key.

6. Select A3 or 11 x 17 paper. Press the Start button to output the test pattern (No.16).

7. Measure the leading edge timing with a scale.

] key.

5. "Printer Restart Timing Adjustment screen" Tray can be adjusted by each (tray /1 to /5).

• Standard value:20 ± 0.5 mm

Press the [Next] or the [Back] key to select the item you adjust, and press the [COPY] key.

20

6. Select the A3 or 11 x 17 paper. Press the Start button to output the test pattern (No.16).

1050fs3008c

8. When the value is not within the standard value, press the [SERVICE] key.

1

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7. Measure the leading edge timing with a scale. • Standard value:20 ± 0.5 mm

5. "Printer regist loop adj. screen" Press the [Next] or the [Back] key to select the item you adjust, and press the [COPY] key. The item changes as follows:

20

Side 1 → Side 2 → Side 1 thick → Side 2 thick Note • The adjustment values for "Side 1" and "Side 2" are reflected on the paper weight 50 to 161 g/m2. • The adjustment values for "Side 1 thick" 1050fs3009c

8. When the value is not within the standard value, press the [SERVICE] key.

9. "Printer Restart Timing Adjustment screen"

and "Side 2 thick" are reflected in 162 to 300 g/m2.

6. Set the copy according to the item that has been adjusted and press the Start button to output a test pattern (No. 16).

7. When the trouble is not solved, press the

Enter a numeric value through the numeric keys and press the [Set] key. • Setting range:-30 (short) to +30 (long) 1 step = 0.1 mm

10. Repeat steps 5 to 9 until the standard value

[SERVICE] key.

8. "Printer regist loop adj. screen" Enter a numeric value through the numeric keys and press the [Set] key. • Setting range:-10 (small) to +10 (large)

can be obtained.

1 step = 1 ms

9. Repeat the steps 5 to 8 until an appropriate C. Printer regist loop adjustment

value is obtained.

Adjust the paper loop amount in the registration roller section to remove paper skew and wrinkle, or paper jamming in the registration section.

Info HJG: Bausch - Registrierrollen (1) Procedure

D. Printer pre-regist adjustment Adjust the paper loop amount in the pre-registration roller section to remove paper skew and wrinkle, or paper jamming in the pre-registration section.

1. Enter the service mode.

Info HJG: Bausch - Vor-Registrierrollen

2. "Service mode menu screen"

(1) Procedure

Press the [01 Machine Adjustment] key.

3. A sub menu appears on the right side of the screen. Press the [03 Timing Adjustment] key on the sub menu.

4. "Timing adjustment menu screen" Press the [03 Printer Regist Loop Adjustment] key.

1. Enter the service mode. 2. "Service mode menu screen" Press the [01 Machine Adjustment] key.

3. A sub menu appears on the right side of the screen. Press the [03 Timing Adjustment] key on the sub menu.

4. "Timing adjustment menu screen" Press the [04 Printer Pre-regist Adjustment] key.

5. "Printer pre-regist adj. screen" Tray can be adjusted by each (tray /1 to /5). Press the [Next] or the [Back] key to select the item you adjust, and press the [COPY] key.

334

6. Select A3 or 11 x 17 paper. Press the Start button to output the test pattern (No.16).

7. When the trouble is not solved, press the [SERVICE] key.

8. "Printer pre-regist adj. screen" Enter a numeric value through the numeric keys and press the [Set] key. • Setting range:-10 (small) to +10 (large) 1 step = 1ms

9. Repeat the steps 5 to 8 until an appropriate value is obtained.

10. SERVICE MODE F.

Transfer assist timing adjustment

Adjust the pressure/release timing and the pressure amount of the transfer assist sheet when transfer error (such as missing image portions) occurs. Preparation: • Select the appropriate paper setting beforehand so that the transfer assist sheet (50 to 91 g/m2) can be fed through. NOTE • Perform "Transfer Assist Pressure Level adj." properly, or the photoconductor may get

E. Printer lead edge timing adjustment Adjust the image erasure amount of the leading edge.

damaged. • Only perform this adjustment when the trans-

Info HJG: Löschbereich am Bildanfang

fer error still occurs after performing "Trans-

(1) Procedure

fer Assist Push Position adjustment" and "Transfer Assist Release Position adj."

1. Enter the service mode. 2. "Service mode menu screen" Press the [01 Machine Adjustment] key.

3. A sub menu appears on the right side of the

• Always perform "Transfer Assist Push Position

adjustment"

Release

Position

and

"Transfer

adj."

after

Assist

performing

"Transfer Assist Pressure Level adj."

screen. Press the [03 Timing Adjustment] key on the sub menu.

(1) Procedure

1. Enter the service mode.

4. "Timing adjustment menu screen" Press the [05 Printer Lead Edge Timing Adjustment] key.

5. "Printer lead edge timing adjustment screen" Press the [COPY] key.

6. Select A3 or 11 x 17 paper. Press the Start button to output the test pattern (No.16).

7. Check the printer lead edge timing. • Standard value:within 4 mm

8. When the value is not within the standard value, press the [SERVICE] key.

9. "Printer lead edge timing adjustment screen"

2. "Service mode menu screen" Press the [01 Machine Adjustment] key.

3. A sub menu appears on the right side of the screen. Press the [03 Timing Adjustment] key on the sub menu.

4. "Timing adjustment menu screen" Press the [06 Transfer Assistance Timing Adjustment] key. Press the [NEXT] or the [Back] key to select the item to be adjusted, and press [COPY].

5. "COPY screen"

Enter a numeric value through the numeric keys

Change the print mode to [1 - 2], and select the

and press the [Set] key.

tray in which the transfer assist sheet is loaded.

• Setting range:-20 (small) to +40 (large) 1 step = 0.1 mm

10. Repeat steps 5 to 9 until the standard value can be obtained.

6. Press [START] to print the test pattern (No. 16). Print a halftone image or the original as necessary.

7. If the transfer error still occurs, press the [SERVICE] key.

2

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10. SERVICE MODE

Field Service Ver3.0 Nov.2006

8. Enter a numeric value through the numeric keys

G. Scanner restart timing adjustment Adjust image leading edge timing of original scanning

and press the [Set] key. • [Transfer Assist Push Position adjustment]

from the original glass.

• [Transfer Assist Release Position adj.]

In this adjustment, the starting position for reading

Setting range:-32 (earlier) to +31(later)

while in the original scanning mode is adjusted.

Info HJG: Scanner Neustart

1 step = 0.5mm

(1) Procedure vom Originalglas für Bildanfang

• [Transfer Assist Pressure Level adj.] Setting range:-10 (pressure amount-low) to +10 (pressure amount-high) 1 step = 0.1 mm

1. Enter the service mode. 2. "Service mode menu screen" Press the [01 Machine Adjustment] key.

3. A sub menu appears on the right side of the

Note • The following table shows the relation

screen.

among pressure amount, pressure point,

Press the [03 Timing Adjustment] key on the

release point, and limit step of the adjust-

sub menu.

ment. If the adjustment value exceeds the

4. "Timing adjustment menu screen"

limit steps, the transfer assist sheet may

Press the [07 Scanner Restart Timing Adjust-

contact and damage the photoconductor.

ment] key.

(Note that the steps described below are

5. "Scanner (Orig. Glass) restart timing adj. screen"

only used as a guide.)

Press the [COPY] key. Pressure amount

Pressure point

Release point

(Step)

(Step)

(Step)

0

-10

+12

-10

-20

+22

+10

0

+2

6. Select A3 or 11 x 17 paper, and set the "test chart" on the original glass. Press the Start button.

7. Check the leading edge timing. • Standard value:within ± 1.5 mm

8. When the value is not within the standard value, 9. Repeat the steps 4 to 7 until an appropriate value is obtained.

press the [SERVICE] key.

9. "Scanner (Orig. Glass) restart timing adj. screen" Enter a numeric value through the numeric keys and press the [Set] key. • Setting range:-40 (image, fast) to +40 (image, slow) 1 step = 0.1 mm

10. Repeat steps 5 to 9 until the standard value can be obtained.

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2

10. SERVICE MODE

H. ADF restart timing adjustment

I.

Adjust image leading edge timing of original scanning

Adjust the original loop amount in the ADF registra-

from the ADF.

tion roller section to remove paper skew and wrinkle,

In this adjustment, the starting position for reading

or original jamming in the registration section.

while in the ADF scanning mode is adjusted.

Info HJG: ADF Originalbausch

Info HJG: ADF Neustart - Bildanfang (1) Procedure

ADF regist loop adjustment

(1) Procedure

1. Enter the service mode.

1. Enter the service mode. 2. "Service mode menu screen" Press the [01 Machine Adjustment] key.

3. A sub menu appears on the right side of the

2. "Service mode menu screen" Press the [01 Machine Adjustment] key.

3. A sub menu appears on the right side of the screen.

screen.

Press the [03 Timing Adjustment] key on the

Press the [03 Timing Adjustment] key on the

sub menu.

sub menu.

4. "Timing adjustment menu screen"

4. "Timing adjustment menu screen" Press the [08 ADF Restart Timing Adjustment key.

Press the [09 ADF Regist Loop Adjustment] key.

5. "ADF regist loop adj. screen"

5. "ADF restart timing adj. screen"

Press the [Next] or the [Back] key to select the

Press the [Next] or the [Back] key to select the

side of original you adjust, and press the

side of original you adjust, and press the

[COPY] key.

[COPY] key.

The side of original changes as follows:

The side of original changes as follows:

SIDE1 → SIDE2

SIDE1 → SIDE2 Note • SIDE 1 represents the front side and SIDE 2

Note • SIDE 1 represents the front side and SIDE 2 represents the back side.

6. Select A3 or 11 x 17 paper, and set the "adjustment chart" on the ADF. Press the Start button.

7. Check the image leading edge timing. • Standard value: ± 2 mm

8. When the value is not within the standard value, press the [SERVICE] key.

9. "ADF restart timing adj. screen" Enter a numeric value through the numeric keys and press the [Set] key. • Setting range:-50 (image, fast) to +50 (image, slow)

represents the back side.

6. Select the A3 or 11 x 17 paper, and set the "adjustment chart" on the ADF. Press the Start button.

7. When the ADF regist loop amount is not appropriate, press the [SERVICE] key.

8. "ADF regist loop adj. screen" Enter a numeric value through the numeric keys and press the [Set] key. • Setting range:-10 (small) to +10 (large) 1 step = 0.1 mm

9. Repeat the steps 5 to 8 until an appropriate value is obtained.

1 step = 0.1 mm

10. Repeat steps 5 to 9 until the standard value can be obtained.

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10. SERVICE MODE 10.3.4

Field Service Ver3.0 Nov.2006

Centering adjustment

B. Scanner centering adjustment

Adjust the mis-centering of images in the main scan

Adjust the mis-centering of images when scanning

direction.

from the original glass.

This adjustment changes the laser writing start tim-

Info HJG: Scannerzentrierung Originalglas

ing.

NOTE • Be sure the printer centering has been

A. Printer centering adjustment

adjusted.

Adjust the mis-centering of images on the printer.

Info HJG: Drucker Zentrierung CD (Siehe untere Info)

NOTE

• Be sure the printer horizontal adjustment (Side 1) and the printer horizontal adjustment (Side 2) have been adjusted.

(1) Procedure

1. Enter the service mode. 2. "Service mode menu screen" Press the [01 Machine Adjustment] key.

3. A sub menu appears on the right side of the screen.

(1) Procedure

Press the [04 Centering Adjustment] key on the

1. Enter the service mode. 2. "Service mode menu screen" Press the [01 Machine Adjustment] key.

3. A sub menu appears on the right side of the screen.

4. "Centering adjustment mode menu screen" Press the [02 Scanner Centering Adjustment] key and press the [COPY] key.

5. Select A3 or 11 x 17 paper, and set the "test

Press the [04 Centering Adjustment] key on the

chart" on the original glass. Press the Start but-

sub menu.

ton.

4. "Centering adjustment mode menu screen"

6. Fold the printed paper into two along the center

Press the [01 Printer Centering Adjustment] key

in the main scan direction, and measure how

and press the [COPY] key.

much the left and right lines misalign from each

5. Select A3 or 11 x 17 paper. Press the Start button to output the test pattern (No.16).

6. Fold the printed paper into two along the center in the main scan direction, and measure how much the left and right lines misalign from each other.

7. When the value is not within the standard value, press the [SERVICE] key.

8. "Printer centering adjustment screen" Enter a numeric value through the numeric keys and press the [Set] key. • Setting range:-64 (image in front) to +63 (image in back) 1 step = 0.1 mm

9. Repeat steps 5 to 8 until the standard value can be obtained.

Info HJG: Für die Justage muß DIPSW 12 (Bit 3) auf „1“ gesetzt werden (Zentrierungssensor ist dann für die Justage = deaktiviert) ! Nach der Justage muß der Bit wieder auf „0“ gesetzt werden ! 2

other. • Standard value: within ± 2 mm

7. When the value is not within the standard value, press the [SERVICE] key.

8. "Scanner (Orig. Glass) centering Adj. screen" Enter a numeric value through the numeric keys

• Standard value: within ± 1.5 mm

338

sub menu.

and press the [Set] key. • Setting range:-30 (image in front) to +30 (image in back) 1 step = 0.1 mm

9. Repeat steps 5 to 8 until the standard value can be obtained.

10. SERVICE MODE

C. ADF Centering adjustment

Note

Adjust the mis-centering of images when scanning

• SIDE 1 represents the front side and SIDE 2

from the ADF. NOTE

Info HJG: ADF Zentrierung (Siehe untere Info)

• Be sure the printer centering has been adjusted.

represents the back side. • "Small" represents paper which is smaller than 300 mm in the sub-scan direction. However, this excludes A4 or 8.5 x 11 which is automatically adjusted by the centering sensor.

(1) Procedure

• "Large" represents paper which is larger

1. Enter the service mode. 2. "Service mode menu screen" Press the [01 Machine Adjustment] key.

3. A sub menu appears on the right side of the

than 300 mm in the sub-scan direction. However, this excludes A3 or 11 x 17 which is automatically adjusted by the centering sensor. • When adjusting ADF centering sensor

screen.

adjustment (SIDE1:8.5 x 11) and (SIDE1:11 x

Press the [04 Centering Adjustment] key on the

17), change the centering sensor /Fr posi-

sub menu.

tion to "LT" side. Then, turn OFF/ON the

4. "Centering adjustment mode menu screen"

power switch, and follow the procedure of

Press the [03 ADF Centering Adjustment] key

this adjustment. (See chapter III "1.5

and press the [COPY] key.

Centering sensor switchover adjustment"

5. "ADF centering adjustment screen" Press the [Next] or the [Back] key to select the

in the Theory of Operation for DF-603)

6. Select paper according to the adjusted item.

item you adjust, and press the [COPY] key.

Set the "adjustment chart" on the ADF and

The item switches as follows:

press the Start button.

ADF Centering Adjustment (SIDE1:Small) ↓ ADF Centering Adjustment (SIDE2:Small) ↓ ADF Centering Adjustment (SIDE1:Large) ↓ ADF Centering Adjustment (SIDE2:Large) ↓ ADF Centering Sensor Adjustment (SIDE1:A4) or (SIDE1:8.5 x 11)*1 ↓ ADF Centering Sensor Adjustment (SIDE1:A3) or (SIDE1:11 x 17)*1

7. Fold the printed paper into two along the center in the main scan direction, and measure how much the left and right lines misalign from each other. • Standard value: within ± 2 mm

8. When the value is not within the standard value, press the [SERVICE] key.

9. [ADF centering adjustment screen] Enter a numeric value through the numeric keys and press the [Set] key. • Setting range:-30 (image in front) to +30 (image in back) 1 step = 0.1 mm

*1

When the power switch is ON, the ADF's centering correction sensor /Fr position is

10. Repeat steps 5 to 9 until the standard value can be obtained.

automatically detected and displayed.

Info HJG: Formate A4 und A3 werden automatisch über den Centringsensor justiert (siehe bei Note)

2

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10. SERVICE MODE 10.3.5

Field Service Ver3.0 Nov.2006

Warp adjustment

10.3.6

Non-image area erase check

Adjust the image distortion in scanning.

When installing the copier or moving its installation

Info HJG: Schrägeinzug - Originalglas/ADF

location, check to see if the non-image area erase

(1) Procedure

function of the copy application functions works sat-

1. Enter the service mode.

isfactorily. This also automatically adjusts sensitivity to correctly detect the non-image area.

2. "Service mode menu screen" Press the [01 Machine Adjustment] key.

3. A sub menu appears on the right side of the screen.

Preparation: • Open fully the DF. • There should not be anything on the original glass.

Press the [05 Warp Adjustment] key on the sub

• Clean the original glass.

Info HJG: Löschung Bildfreier Bereich

menu.

4. "Warp adjustment menu screen" Press the [Next] or the [Back] key to select the item you adjust, and press the [COPY] key. The item switches as follows: Scanner (Orig. Glass) warp adj. (Main) FD ↓ Scanner (Orig.Glass)warp adj. (Deputy) CD ↓ Scanner (ADF) warp adj. (Main) FD ↓ Scanner (ADF) warp adj. (Deputy) CD

5. Select A3 or 11 x 17 paper. Set the "test chart"

A. Procedure

1. Enter the service mode. 2. "Service mode menu screen" Press the [01 Machine Adjustment] key.

3. A sub menu appears on the right side of the screen. Press the [06 Non Image Area Erase Check] key on the sub menu.

4. "Non image area erase check screen" Press the [Start] key.

5. Make sure the following message appears.

at the position (original glass or ADF) according to the adjusted item, and press the Start but-

NORMAL adjustment selected.

ton.

The machine is set to appropriate parame-

6. Measure the image distortion with a scale.

ters for Non-image area erase.

• Standard value:± 0.5% or less (difference in the diagonals of 200 mm square

If any other message appears, refer to "B. Error

must be 1.4 mm or less)

message and Handling", and perform the non-

7. When the value is not within the standard value, press the [SERVICE] key.

8. "Warp adjustment menu screen" Enter a numeric value through the numeric keys and press the [Set] key. • Setting range:-50 (counterclockwise) to +50 (clockwise) 1 step = 0.05%

9. Repeat steps 4 to 8 until the standard value can be obtained.

340

image area erase check again.

10. SERVICE MODE

B. Error message and Handling

10.3.7

ADF adjustment

If an error is detected while performing the "Non

A. ADF density adjustment

Image Area Erase Check" mode, the following error

Since the slit glass of the scanning section is coated

message will be displayed.

with electrical conductive material, The way it refracts light from the exposure lamp is different from that of

(1) Error message 1

the original glass. Thus, perform this adjustment when replacing the slit glass.

Adjust for Moderate Brightness.

Info HJG: Belichtungsintensität über ADF für die kleine Glasplatte

The Non-image area erase function may not

Preparation:

operate correctly with dark (density) origi-

• Clean the slit glass.

nals.

• Make sure the white chart is not dirty. (Partial dirt can be ignored)

Handling 1 When the non-image area erase function is not used very frequently, or when copy originals that have a dark background are not copied very frequently in non-image area erase, the copier can be used in the current installation location. However, when copy originals that have a dark background are frequently

(1) Procedure

1. Enter the service mode. 2. "Service mode menu screen" Press the [01 Machine Adjustment] key.

3. A sub menu appears on the right side of the

copied, install the copier in a location where less

screen.

external light gets in (darker) than the present loca-

Press the [07 ADF Adjustment] key on the sub

tion, and check the non-image area erase check

menu.

mode again.

4. "ADF adjustment mode menu screen" Press the [01 ADF Density Adjustment] key.

(2) Error message 2

5. "ADF density adjustment screen" Set the "white chart" on the ADF.

Adjust for Extreme Brightness. In many case, the non-image area erase

Note

function will not operate correctly.

• Set the "white chart" in the A4-direction.

6. Press the [Start] key. Handling 2 When the non-image area erase function is not used very frequently, the copier can be used in the current installation location. However, if the non-image area erase function is frequently used, install the copier in a location where less external light gets in (darker) than the present

The white chart is scanned, and density is automatically adjusted.

7. When an error message appears, turn OFF/ON the power switch (SW2) of the main body. Repeat steps 1 to 6 until it is completed properly.

location, and check the non-image area erase check mode again. At this time, when there is a bright light source such as a fluorescent light installed directly above the copier, reconsider the installation location, or take some measures to shield the light source and check the mode again.

B. ADF original size adjustment Conduct this adjustment when the ADF original size is not properly detected. (1) Procedure

Info HJG: ADF Originalformaterkennung

1. Enter the service mode. 2. "Service mode menu screen" Press the [01 Machine Adjustment] key.

1

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10. SERVICE MODE

3. A sub menu appears on the right side of the

Field Service Ver3.0 Nov.2006

5. "ADF sensor sensitivity adjustment screen"

screen.

Press the [Start] key.

Press the [07 ADF Adjustment] key on the sub

The ADF sensor sensitivity is automatically

menu.

adjusted, and the message of completion

4. "ADF adjustment mode menu screen" Press the [02 ADF Original Size Adjustment] key.

5. "ADF original size adj. (A4 or 8.5 x 11) 1/2 screen"

appears.

6. Press the [COPY] key to check to see if there is any malfunction.

7. When malfunction is found, press the [SERVICE] key to repeat steps 5 and 6.

Set A4 paper (for metric machine) or 8.5 x 11 paper (for inch machine) on the ADF and press the [Start] key.

6. Confirm the message of completion, press the [Next] key.

7. "ADF original size adj. (A5R or 5.5 x 8.5R) 2/2 screen"

D. ADF incline offset adjustment Adjust image skew in the ADF scanning mode. This adjustment is reflected on the skew adjustment control in ADF scanning mode.

Info HJG: ADF Schrägeinzug (1) Procedure

Set A5R paper (for metric machine) or 5.5 x 8.5R paper (for inch machine) on the ADF and

1. Enter the service mode.

press the [Start] key.

2. "Service mode menu screen"

8. Confirm the message of completion, press the [COPY] key.

9. Make sure the ADF original size is properly detected.

Press the [01 Machine Adjustment] key.

3. A sub menu appears on the right side of the screen. Press the [07 ADF Adjustment] key on the sub menu.

C. ADF sensor sensitivity adjustment Conduct this adjustment when a malfunction (JAM display does not disappear despite no paper JAM) occurs in the reflective type sensors.

Info HJG: ADF Sensorempfindlichkeit Preparation: • Clean each of the ADF reflective sensors.

4. "ADF adjustment mode menu screen" Press the [04 ADF Incline Offset Adjustment] key.

5. "ADF Incline offset adjustment screen" Press the [COPY] key.

6. Set the "adjustment chart" on the ADF and press the Start button.

7. Measure the image skew with a scale. (1) Procedure

• Standard value:within ± 0.5% Difference between a and b is 2.1mm or less

1. Enter the service mode. 2. "Service mode menu screen" Press the [01 Machine Adjustment] key.

3. A sub menu appears on the right side of the screen. Press the [07 ADF Adjustment] key on the sub menu.

4. "ADF adjustment mode menu screen" b

ment] key.

a

Press the [03 ADF Sensor Sensitivity Adjust1050fs3026c

8. When the value is not within the standard value, press the [SERVICE] key.

342

9. "ADF Incline Offset Adjustment screen" Enter a numeric value through the numeric keys

10. SERVICE MODE

6. Remove one screw [1] to remove the sensor cover [2].

and press the [Set] key. • Setting range:-60 (counterclockwise) to +60 (clockwise) 1 step = 0.05%

10. Repeat steps 5 to 9 until the standard value can be obtained.

E. ADF centering sensor adjustment Adjust sensitivity of the centering sensor /Fr.

Info HJG: ADF Sensorempfindlichkeit NOTE • Be sure to conduct adjustment for both A4 and 8.5 x 11.

[1]

[2]

(1) Procedure

1. Enter the service mode. 2. "Service mode menu screen" Press the [01 Machine Adjustment] key.

3. A sub menu appears on the right side of the screen. Press the [07 ADF Adjustment] key on the sub menu.

4. "ADF adjustment mode menu screen" Press the [05 ADF Centering Sensor Adjustment] key.

5. "ADF Centering Sensor Adj. screen" Press the [Next] or [Back] key to select "ADF

1050fs3022c

Centering Sensor Adj. (A4)".

7. Remove one screw [1] to place the sensor mounting plate [2] to the "A4" side [3] impress, the two locating projections [4] to their places.

[2]

[4]

[1]

[3]

[4]

1050fs3023c

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10. SERVICE MODE

Field Service Ver3.0 Nov.2006

8. "ADF Centering Sensor Adj. (A4) screen"

10.3.8

Recall standard data

Press the [Start] key. Sensitivity of the sensor is

Reset the adjustment values of the machine adjust-

adjusted, and message of completion is dis-

ment to the factory initial data or the installation initial

played.

data.

9. Press the [Next] key to select "ADF Centering Sensor Adj. (8.5 x 11)."

10. Remove one screw [1] to place the sensor mounting plate [2] to the "LT" side [3] impress, the two locating projections [4] to their places.

Info HJG: Rücksetzung auf Werks- / oder A. Procedure Inst. Justagedaten (siehe untere Info) 1. Enter the service mode. 2. "Service mode menu screen" Press the [01 Machine Adjustment] key.

3. A sub menu appears on the right side of the [3]

[2]

screen. Press the [08 Recall Standard Data] on the sub menu.

4. "Recall standard data (Machine adjustment) screen" Press the [Factory Initial Data] or the [Installation Initial Data] key. Note • Selecting [Factory initial data] recalls the factory initial data.

[4]

[1]

1050fs3024c

11. "ADF Centering Sensor Adj. (8.5 x 11) screen"

• Selecting [Installation initial data] recalls the adjustment values stored when code

Press the [Start] key. Sensitivity of the sensor is

"91" of the I/O check mode was conducted.

adjusted, and message of completion is dis-

• When selecting [Data at shipment] or [Data

played.

12. Replace the sensor plate to the position of orig-

at installation], the data returns with no display changed on the screen.

inal size (A4 or 8.5 x 11) that the customer mainly uses.

344

1

Info HJG: Erfolgte Änderung im Speicher sichern Servicemode 04 Machine condition 01 I/O check Mode Eingabe “9” u. “1”

10.4 Process adjustment

10. SERVICE MODE G. HV adjustment (Bias of development DC) Do not conduct this adjustment in the field.

Make various adjustments around the process. H. Transfer guide confirm 10.4.1

High voltage adjustment

Do not use this adjustment in the field.

Adjust various high voltage values. A. High voltage auto adjustment Current values and voltage values of a transfer, separation (AC), separation (DC), developing bias are automatically adjusted respectively. Preparation: • The photo conductor section must be set. (1) Procedure

1. Enter the service mode. 2. "Service mode menu screen" Press the [02 Process Adjustment] key.

3. A sub menu appears on the right side of the screen. Press the [01 High Voltage Adjustment] key on the sub menu.

4. "High voltage adjustment mode menu screen" Press the [01 High Voltage Auto Adjustment] key.

5. "HV adjustment (Auto adjustment) screen" Press the [Start] key. NOTE • When an error message appears during the adjustment, check to see if the error unit is properly installed and cleaned. Conduct the adjustment again. B. HV adjustment (Charge) Do not conduct this adjustment in the field. C. HV adjustment (Transfer) Do not conduct this adjustment in the field. D. HV adjustment (Separation AC) Do not conduct this adjustment in the field. E. HV adjustment (Separation DC) Do not conduct this adjustment in the field. F.

HV adjustment (Charging grid voltage)

Do not conduct this adjustment in the field.

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10. SERVICE MODE 10.4.2

Drum peculiarity adjustment

Field Service Ver3.0 Nov.2006

4. "Drum peculiarity adjustment mode menu

Make various adjustments related to image creation

screen"

to the drum.

Press the [02 Auto Drum Potential Adjustment]

Info HJG: Trommelbesonderheiten anpassen A. Blade setting mode Perform this adjustment when changing the cleaning blade. In this mode, apply toner to the cleaning blade and drum, to prevents damages to them. NOTE

Info HJG: nur bei Cleaningblade Wechsel machen. Achtung, siehe untere Info !

key.

5. "Auto drum potential adjustment screen" Press the [Start] key. After the automatic adjustment,

the

message

of

completion

appears. NOTE

• Perform this only when changing the cleaning

• When the following error messages appear,

blade. Otherwise, the cleaning blade special

check to see if the drum potential sensor

parts counter is reset, thus making it impos-

(DPS) is properly installed and cleaned. Con-

sible to implement the auto blade change in

duct the adjustment again.

the right timing.

1) Error 1

• Apply setting powder to the cleaning blade and drum.

In the 0V check of the DPS, voltage over 100V is detected 5 times or more. 2) Error 2

(1) Procedure

1. Enter the service mode. 2. "Service mode menu screen" Press the [02 Process Adjustment] key.

3. A sub menu appears on the right side of the screen.

The drum potential after laser exposure is detected to be over 350V, and it is determined that control patch detect signal is not outputted. 3) Error 3 Drum potential has been corrected 10 or more times, but it does not converge.

Press the [02 Drum Peculiarity Adj.] key on the sub menu.

4. "Drum peculiarity adjustment mode menu

C. Auto maximum density adjustment Automatically adjust maximum density of images.

screen"

Info HJG: Max. Kontrast - Dmax Sensor Justage

Press the [01 Blade Setting Mode] key.

(1) Procedure

5. "Blade setting mode screen" Press the [Start] key. With toner applied, the drum is cleaned with the cleaning blade. The message of completion appears.

1. Enter the service mode. 2. "Service mode menu screen" Press the [02 Process Adjustment] key.

3. A sub menu appears on the right side of the screen. B. Auto drum potential adjustment

Press the [02 Drum Peculiarity Adj.] key on the

Measure the charging potential of drum, and adjust

sub menu.

automatically the developing bias value, charging voltage and grid voltage.

4. "Drum peculiarity adjustment mode menu screen" Press the [03 Auto Maximum Density Adjust-

(1) Procedure

1. Enter the service mode.

ment] key.

5. "Auto maximum density adjustment screen" Press the [Start] key.

2. "Service mode menu screen" Press the [02 Process Adjustment] key.

3. A sub menu appears on the right side of the

346

NOTE • When the following error messages appear,

screen.

check to see if the toner control sensor board

Press the [02 Drum Peculiarity Adj.] key on the

(TCSB) is properly installed and cleaned.

sub menu.

Conduct the adjustment again.

Info HJG: Achtung, nur bei Cleaningblade Wechsel machen. Sonst wird beim Ausführen nur der Zähler auf „0“ gesetzt, aber das Cleaningblade bleibt in vorheriger Position.

10. SERVICE MODE

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 E. LD offset adjustment

1) Error 1 The maximum density sensor (on the TCSB) dirt correction has been corrected 10 or more times, but it does not converge.

Equally adjust two laser intensity.

Info HJG: LD Versatz (1) Procedure

1. Enter the service mode.

2) Error 2 The auto maximum density adjustment is not completed, when the developing roller rotation speed reaches the specified

2. "Service mode menu screen" Press the [02 Process Adjustment] key.

3. A sub menu appears on the right side of the screen.

value.

Press the [02 Drum Peculiarity Adj.] key on the

3) Error 3 No signal is outputted from the maximum density sensor. Control patch detect signal is not outputted.

sub menu.

4. "Drum peculiarity adjustment mode menu screen" Press the [05 LD Offset Adjustment] key.

D. Auto dot diameter adjustment Automatically adjust the diameter of laser beam.

Info HJG: Punktdurchmesser (1) Procedure

1. Enter the service mode. 2. "Service mode menu screen" Press the [02 Process Adjustment] key.

3. A sub menu appears on the right side of the screen. Press the [02 Drum Peculiarity Adj.] key on the sub menu.

5. "LD offset adjustment screen" Press the LD1 offset line speed [490 mm] key, and press the [COPY] key.

6. Select A3 or 11 x 17 paper, and press the Start button to output a test pattern.

7. Adjust laser intensity of LD1 and LD2. Standard value: Compare image patterns created by the LD1 and LD2. Confirm that density is uniform (± 1 gap is OK) as per the following figure, and the highlighted patterns start between the two reference lines.

4. "Drum peculiarity adjustment mode menu screen" Press the [04 Auto Dot Diameter Adjustment]

[1]

key.

5. "Auto dot diameter adjustment screen" Press the [Start] key. NOTE • When the following error messages appear, check to see if the toner control sensor board (TCSB) is properly installed and cleaned. Conduct the adjustment again. 1) Error 1 The gamma sensor (on the TCSB) dirt correction has been corrected 10 or more

LD1 LD2 LD1 LD2 LD1 LD2 LD1 LD2

times, but it does not converge. 1050fs3010c

2) Error 2 The auto dot diameter adjustment com-

[1] Reference lines

pleted with an abnormal value.

8. When the value is not within the standard value, press the [SERVICE] key.

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9. "LD Offset Adjustment screen" Press the [490mm] key for the laser you want

G. LD1 bias adjustment

to adjust (LD1 offset or LD2 offset). Enter a

Do not conduct this adjustment in the field.

numeric value through the numeric keys and press the [Set] key and then the [COPY] key. • Setting range:-128 (lighter) to +127 (darker)

H. LD2 bias adjustment Do not conduct this adjustment in the field.

10. Select A3 or 11 x 17 paper, and press the Start button to output a test pattern.

11. When the value is not within the standard value, press the [SERVICE] key to repeat steps 5 to 10 until the standard value can be obtained.

12. Adjust the line speed 425 mm and 290 mm

I.

Cartridge set mode

Conduct this adjustment when black spots (toner) appear on the print-out after removing/inserting the photo conductor section. (1) Procedure

likewise as well.

1. Enter the service mode. F.

Auto gamma adjustment (1 dot)

Automatically adjust image gradation (gamma).

Info HJG: Auto Gamma Anpassung 1dot (1) Procedure

2. "Service mode menu screen" Press the [02 Process Adjustment] key.

3. A sub menu appears on the right side of the screen. Press the [02 Drum Peculiarity Adj.] key on the

1. Enter the service mode. 2. "Service mode menu screen" Press the [02 Process Adjustment] key.

3. A sub menu appears on the right side of the screen.

sub menu.

4. "Drum peculiarity adjustment mode menu screen" Press the [09 Cartridge Set Mode] key.

5. "Cartridge set mode screen"

Press the [02 Drum Peculiarity Adj.] key on the

Press the [Start] key. The development unit and

sub menu.

the drum rotate for 3 minutes to charge low-

4. "Drum peculiarity adjustment mode menu

charge toner.

screen"

6. After the rotation stops, press the [COPY] key.

Press the [06 Auto Gamma Adjustment (1dot)]

7. Select the A3 or 11 x 17 paper. Press the Start

key.

5. "Auto gamma adjustment (1dot) screen" Press the [Start] key.

button to output 10 blank papers, thus cleaning the drum. siehe unten

8. When the black spot does not disappear, press the [SERVICE] key to repeat steps 5 to 7.

NOTE • When the following error messages appear, check to see if the toner control sensor board (TCSB) is properly installed and cleaned. Conduct the adjustment again. 1) Error 1 The gamma sensor (on the TCSB) dirt correction has been corrected 10 or more times, but it does not converge. 2) Error 2 No signal is outputted from the gamma sensor. Control patch detect signal is not outputted. 3) Error 3 Regression error during the gamma curve calculation.

348

1

Wichtig: Es müssen die 10 weißen A3 Seiten ausgedruckt werden. Sonst werden die Daten nicht gespeichert !

10.4.3

10. SERVICE MODE

Drum peculiarity manual

Do not conduct this adjustment in the field.

10.4.5

Recall standard data

Reset the adjustment values of the process adjustment to the factory initial data or the installation initial

10.4.4

data.

User paper setting

Use this adjustment when the transfer and separation functions do not work satisfactorily with the standard adjustments because of using special papers, etc. This setting is applied when you select [User] as the

A. Procedure

1. Enter the service mode. 2. "Service mode menu screen"

paper type. By default, the following data are inputted. 2

• For Japan: 62 to 71 g/m Normal paper 2

• For inch area: 72 to 91 g/m Normal paper 2

• For metric area: 72 to 91 g/m Normal paper

Press the [02 Process Adjustment] key.

3. A sub menu appears on the right side of the screen. Press the [05 Recall Standard Data] key on the sub menu.

NOTE • Input data according to instructions of KMBT field support section.

4. "Recall standard data (Process adjustment) screen" Press the [Factory initial data] or the [Installation initial data] key.

A. Procedure

1. Enter the service mode. 2. "Service mode menu screen" Press the [02 Process Adjustment] key.

3. A sub menu appears on the right side of the

Note • Selecting [Factory initial data] recalls the factory initial data. • Selecting [Installation initial data] recalls the adjustment values stored when code

screen.

"91-00" of the I/O check mode was con-

Press the [04 User Paper Setting] key on the

ducted.

sub menu.

4. "User Paper Setting screen" Select one of the followings; [User Paper 1] /

• When selecting [Data at shipment] or [Data at installation], the data returns with no display changed on the screen.

[User Paper 2] / [User Paper 3] Press the [Next] and [Back] key to select an item you adjust.

5. Input data for the selected item, and press the [Set] key.

6. Repeat steps 4 and 5 to configure other items.

User Paper Setting (Areas) Bereich : lead edge Bereich : center 1 Bereich : center 2 Bereich : rear edge 1 Bereich : rear edge 2

2

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10. SERVICE MODE

Field Service Ver3.0 Nov.2006

10.5 Counter

Also, the “Drum/Deve” icon on the user screen does not disappear.

Confirm and configure settings of various counters. (1) Procedure 10.5.1

PM count

Configure the reset and cycle of the PM count, developer count and drum count.

1. Enter the service mode. 2. "Service mode menu screen" Press the [03 Counter] key.

3. A sub menu appears on the right side of the screen.

NOTE • The PM count is different in the count condition depending on the setting of DIPSW86.

4. "PM count/cycle screen" Press the key for an item you reset, and press

When set to "0": 1 count for a single side of each large paper exit, and 2 counts for a double side. When set to "1": 2 counts for a single side

5. "Reset confirm screen" Press the [Yes] key to reset the counter. The counter is reset, and the start date is automatically inputted.

(the definition of large size

Press the [No] key not to reset the counter. You

paper is set by DIPSW10-3

return to the "PM count/cycle screen."

6. "PM count/cycle screen"

double side. For those

Pressing the [OK] key validates resetting.

other than the large size,

Pressing the [Cancel] key invalidates the count

the count is same as when

reset.

set to "0." • The developer count and the sensitive drum count are made at all times 1 count for a single side and 2 counts for a double side for a small size paper, 2 counts for a single count and 4 counts for a double count for a large size paper. A. Counter reset Reset the PM count, developer count and drum count. NOTE • Be sure to reset the PM count after implementing a periodic check (every 750,000 prints). Otherwise, the periodic check alert message and icon do not disappear. • Be sure to reset the developer count after replacing a developer. Otherwise, gray background image and toner scatter may occur. Also, the “Drum/Deve” icon on the user screen does not disappear. • Be sure to reset the sensitive drum count after replacing a drum. Otherwise, image gray background and toner scatter may occur.

1

the [Count Reset] key.

of each large paper exit

and 4), and 4 counts for a

350

Press the [01 PM Count] key on the sub menu.

10. SERVICE MODE

B. PM cycle

10.5.2

Data collection

Configure settings of the PM cycle, developer cycle

It is possible to confirm various data held in the

and drum cycle.

machine. It is also possible to confirm collected data by the CS Remote Care, list output and the mail

NOTE

remote notification system.

• The PM cycle, developer cycle and drum cycle are already inputted in the initial set-

A. Confirmation method

tings. Usually, do not change these settings.

(1) Procedure

(1) Procedure

1. Enter the service mode. 2. "Service mode menu screen"

1. Enter the service mode. 2. "Service mode menu screen" Press the [03 Counter] key.

3. A sub menu appears on the right side of the screen. Press the [01 PM Count] key on the sub menu.

4. "PM count/cycle screen" Press the key for an item you configure.

5. Enter the first three digits of the cycle value through the numeric keys

6. "PM count/cycle screen"

Press the [03 Counter] key.

3. A sub menu appears on the right side of the screen. Press the [02 Data Collection] key on the sub menu.

4. "Data collection menu screen" Data collection include the followings: [01 Total count of each paper size] [02 Copy count of each paper size] [03 Print count of each paper size] [04 Large size count]

Pressing the [OK] key returns you to the "Serv-

[05 ADF count]

ice mode menu screen."

[06 Pixel ratio of each section]

Press the [Cancel] key to invalidate the

[07 Pixel ratio ranking list]

changed settings.

[08 JAM data of time series] [09 JAM count] [10 Count of each copy mode] [11 SC data of time series] [12 SC count] [13 JAM count of each section] [14 SC count of each section] Note Info HJG: Siehe DIPSW 30-1 When setting DIPSW30-1 to 1, 08 to 14 can be confirmed.

5. Press the data collection item key you want to confirm.

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10. SERVICE MODE

Field Service Ver3.0 Nov.2006

6. "Individual data confirmation screen" Press the [Next] or [Previous] key to scroll the screen. Note • The [Count Reset] key is shown in the individual data confirmation screen of the [13 JAM count of each section] and the [14 SC count of each section]. When pressing the [Count Reset] key, "Count

reset

confirmation

screen"

is

shown, and when pressing the [Yes] key, the section data is reset. Pressing the [No] key returns to "Individual data confirmation screen" with the interval data not reset. Reset these data while in the PM implementation to confirm the jam or SC occurrence count after it was visited last time.

352

10. SERVICE MODE

B. Details of the data collection (1) Data collection No. 1 to 3: Total, copy and print count of each paper size Confirm the number of print of each paper size. Note • Maximum count: 99,999,999 • 1 count is made for paper of all types regardless of the paper size. • All size of paper not included in the below table are counted as special. However, wide paper and R-direction paper are counted as the same size. Example: A4W and A4S are counted as A4. • 8K is counted as B4, and 16K is counted as B5. NO.

CSRC parameter

For

Remark

(B1, B6, B8)

Japan

Inch

Metric

1

00

A2

17 x 22

A2

2

01

A3

11 x 17

A3

3

02

B4

81/2 x 14

B4 (8K)

4

03

A4

81/2 x 11

A4

5

04

B5

5 /2 x 8 /2

B5 (16K)

6

05

A5



A5

7

06

B6



F4

8

07

81/2 x 14





9

08

8 /2 x 11

A4



10

09

Special

Special

Special

11

0A

PostCard





1

1

1

Not used

(2) Data collection No. 04: Large size count Confirm the number of print of the large size paper. Note • Maximum count: 99,999,999 • Definition of the large size can be changed by DIPSW10-3, 4 (A3, 11 x 17, 12 x 18 for default). NO.

CSRC command

Item

Remark

(Parameter) 1

BH (00)

Large size printer count

2

BI (00)

Large size copy count

3

F6 (01)

Large size scan count

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10. SERVICE MODE

Field Service Ver3.0 Nov.2006

(3) Data collection No. 05: ADF count Confirm the number of originals fed in each ADF mode. Note • Maximum count: 99,999,999 • No.1, 2 are not counted as No.3 to 8. NO.

CSRC parameter

Item

Remark

(F0)

354

1

00

N of originals fed in ADF mode

Simplex mode

2

01

N of originals fed in RADF mode

Duplex mode

3

02

N of 1 sided SDF original fed

Single Feed mode

4

03

N of 2 sided SDF original fed

Single Feed mode

5

04

N of 1 sided mixed original fed

Mixed Original mode

6

05

N of 2 sided mixed original fed

Mixed Original mode

7

06

N of 1 sided Z-folded original fed

Z-Fold mode

8

07

N of 2 sided Z-folded original fed

Z-Fold mode

10. SERVICE MODE

(4) Data collection No. 06: Pixel ratio of each section It is possible to confirm the average pixel ratio of 5,000 print sheets (At max. 30 data. Older data are deleted first). Note • This pixel ratio is a calculated value based on the colored area and the transfer paper area, and is different from the print ratio when actually printed. NO.

CSRC parameter

Item

(V0) 1

00

Average pixel

Remark

ratio (%) Total count

2

01

Print count 1

3

02

Print count 2

4

03

Print count 3

5

04

Print count 4

6

05

Print count 5

7

06

Print count 6

8

07

Print count 7

9

08

Print count 8

10

09

Print count 9

11

0A

Print count 10

12

0B

Print count 11

13

0C

Print count 12

14

0D

Print count 13

15

0E

Print count 14

16

0F

Print count 15

17

10

Print count 16

18

11

Print count 17

19

12

Print count 18

20

13

Print count 19

21

14

Print count 20

22

15

Print count 21

23

16

Print count 22

24

17

Print count 23

25

18

Print count 24

26

19

Print count 25

27

1A

Print count 26

28

1B

Print count 27

29

1C

Print count 28

30

1D

Print count 29

31

1E

Print count 30

Displaying up to the first place of a Newest data decimal point

Oldest data

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10. SERVICE MODE

Field Service Ver3.0 Nov.2006

(5) Data collection No. 7: Pixel ratio ranking list Confirm data for the top 15 jobs with higher pixel ratio ranks. To exclude faulty operations (skyshot) by a user, display only data for continuous 5 or more print-outs. Note • This pixel ratio is a calculated value based on the colored area and the transfer paper area, and is different from the print ratio when actually printed. NO. 1

CSRC parameter

Pixel ratio

Print

(V1)

(%)

Quantity

Displaying

Displaying

00

2

01

3

02

4

03

5

04

6

05

7

06

8

07

9

08

10

09

11

0A

12

0B

13

0C

14

0D

15

0E

Paper Size

up to the first the number place of a

Mode

Date

Remark

Copier or Printer

of papers

decimal point

(6) Data collection No. 08: JAM data of time series With respect to the latest 100 jam data, it is possible to confirm jam code, total count, date of occurrence, time of occurrence, tray, paper size and magnification.

356

10. SERVICE MODE

(7) Data collection No. 9, 13: JAM count, JAM

NO.

count of each section code (except idling JAM). NOTE • Maximum count: 999,999

CSRC

Jam code is shown on

Jam code is shown on

Section

parameter the operation panel when

Confirm the JAM occurrence count for each JAM

NO.

CSRC

Section

parameter the operation panel when (J0)

DIPSW11-7 is set to 1

1

00

J11-01

2

01

J11-02

3

02

J11-03

4

03

J11-04

5

04

J12-01

6

05

J12-02

7

06

J12-03

8

07

J12-04

9

08

J13-01

10

09

J13-02

11

0A

J13-03

12

0B

J13-04

13

0C

J14-01

14

0D

J14-02

15

0E

J14-03

16

0F

J15-01

17

10

J15-02

18

11

J15-03

19

12

J15-04

20

13

J17-01

Paper feed

21

14

J17-02

conveyance

22

15

J17-03

23

16

J17-04

24

17

J17-05

25

18

J17-06

26

19

J17-12

27

1A

J18-01

28

1B

J18-02

29

1C

J18-03

Tray /4

30

1D

J18-04

Tray /5

31

1E

J18-05

32

1F

J18-06

Tray /3

33

20

J18-07

Tray /4

Tray /1

Tray /2

(J0)

DIPSW11-7 is set to 1

34

21

J18-08

Tray /5

35

22

J21-01

Sensitive drum

36

23

J31-01

Registration

37

24

J31-02

38

25

J32-01

39

26

J32-02

40

27

J32-03

41

28

J32-04

42

29

J32-05

43

2A

J32-06

44

2B

J92-01

45

2C

J92-02

46

2D

J93-01

47

2E

J94-01

48

2F

J19-01

Tray /5

Tray /3

ADU

Paper feed conveyance

Tray /3

Tray /4

Fixing/exit

49

30

J19-02

PF

50

31

J51-01

Main body

51

32

J61-01

DF

52

33

J61-02

53

34

J62-01

54

35

J62-02

55

36

J62-03

56

37

J62-04

57

38

J62-05

58

39

J62-06

59

3A

J62-07

60

3B

J62-08

61

3C

J62-09

62

3D

J62-10

63

3E

J63-01

64

3F

J63-02

65

40

J63-03

66

41

J63-04

67

42

J63-05

68

43

J63-06

69

44

J63-07

70

45

J63-08

71

46

J63-09

72

47

J63-10

73

48

J63-11

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10. SERVICE MODE NO.

CSRC

Field Service Ver3.0 Nov.2006 Jam code is shown on

Section

NO.

parameter the operation panel when

358

(J0)

DIPSW11-7 is set to 1

74

49

J72-01

75

4A

76

CSRC

Jam code is shown on

parameter the operation panel when (J0)

DIPSW11-7 is set to 1

115

72

J72-66

J72-02

116

73

J72-67

4B

J72-03

117

74

J72-68

77

4C

J72-04

118

75

J72-69

78

4D

J72-05

119

76

J72-70

79

4E

J72-06

120

77

J72-71

80

4F

J72-09

121

78

J72-72

81

50

J72-10

122

79

J72-73

82

51

J72-11

123

7A

J72-74

83

52

J72-12

124

7B

J72-75

84

53

J72-13

125

7C

J72-76

85

54

J72-14

126

7D

J72-77

86

55

J72-16

127

7E

J72-78

87

56

J72-17

128

7F

J72-79

88

57

J72-18

129

80

J72-80

89

58

J72-19

130

81

J72-81

90

59

J72-20

131

82

J72-82

91

5A

J72-21

132

83

J72-83

92

5B

J72-22

133

84

J72-84

93

5C

J72-23

134

85

J72-85

94

5D

J72-28

135

86

J72-86

95

5E

J72-30

136

87

J72-87

96

5F

J72-39

137

88

J72-88

97

60

J72-40

138

89

J72-89

98

61

J72-41

139

8A

J72-90

99

62

J72-42

140

8B

J72-99

100

63

J72-43

141

8C

J74-01

101

64

J72-44

142

8D

J74-02

102

65

J72-45

143

8E

J74-03

103

66

J72-46

144

8F

J74-04

104

67

J72-47

145

90

J74-05

105

68

J72-48

146

91

J74-06

106

69

J72-49

147

92

J74-07

107

6A

J72-50

148

93

J74-08

108

6B

J72-58

149

94

J74-09

109

6C

J72-59

150

95

J74-10

110

6D

J72-61

151

96

J74-11

111

6E

J72-62

152

97

J74-12

112

6F

J72-63

153

98

J74-19

113

70

J72-64

154

99

J74-31

114

71

J72-65

155

9A

J74-32

1

Section

FD

FS

FD

SD

SD

LS

NO.

CSRC

10. SERVICE MODE

Jam code is shown on

Section

NO.

parameter the operation panel when (J0)

DIPSW11-7 is set to 1

156

9B

J74-33

157

9C

158

CSRC

Jam code is shown on

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

Section

parameter the operation panel when (J0)

DIPSW11-7 is set to 1

197

C4

J74-90

J74-34

198

C5

J74-91

9D

J74-35

199

C6

J74-92

159

9E

J74-36

200

C7

J74-93

160

9F

J74-37

201

C8

J74-96

161

A0

J74-38

202

C9

J74-97

162

A1

J74-39

203

CA

J74-98

163

A2

J74-40

204

CB

J74-99

164

A3

J74-41

165

A4

J74-42

166

A5

J74-49

167

A6

J74-60

168

A7

J74-61

169

A8

J74-62

170

A9

J74-63

171

AA

J74-64

172

AB

J74-65

173

AC

J74-66

174

AD

J74-67

175

AE

J74-68

176

AF

J74-69

177

B0

J74-70

178

B1

J74-71

179

B2

J74-72

180

B3

J74-73

181

B4

J74-74

182

B5

J74-75

183

B6

J74-76

184

B7

J74-77

185

B8

J74-78

186

B9

J74-79

187

BA

J74-80

188

BB

J74-81

189

BC

J74-82

190

BD

J74-83

191

BE

J74-84

192

BF

J74-85

193

C0

J74-86

194

C1

J74-87

195

C2

J74-88

196

C3

J74-89

LS

PB

PB

2

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10. SERVICE MODE

Field Service Ver3.0 Nov.2006

(8) Data collection No. 10: Count of each copy mode Confirm the status of use of each copy mode. Note • Maximum count: 99,999,999

NO.

CSRC parameter

Item

(F1)

360

1

00

1-1 mode

2

01

1-2 mode

3

02

2-1 mode

4

03

2-2 mode

5

04

ADF 1-1 mode

6

05

ADF 1-2 mode

7

06

Mixed original mode

8

07

SDF mode

9

08

Z-folded original mode

10

09

LEF: Portrait/SEF: Landscape (Reg.)

11

0A

LEF: Landscape/SEF: Portrait (Reg.)

12

0B

LEF: Portrait/SEF: Landscape (Rev.)

13

0C

LEF: Landscape/SEF: Portrait (Rev.)

14

0D

Text & Photo

15

0E

Text

16

0F

Photo

17

10

Low contrast

18

11

Custom size

19

12

1 oblique staple (Upper left)

20

13

1 oblique staple (Upper right)

21

14

2 parallel staples (Left binding)

22

15

2 parallel staples (Upper binding)

23

16

Right & Left binding

24

17

2 parallel staples (Right binding)

25

18

Upper binding

26

19

Tab original

27

1A

Folding & Stapling

28

1B

Stacker1 5000 sheets full alarm

29

1C

Group

30

1D

Offset group

31

1E

Collated

32

1F

Offset collated

33

20

Face down

34

21

Face up

35

22

1 to N

36

23

N to 1

Count conditions

NO.

10. SERVICE MODE

CSRC parameter

Item

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

Count conditions

(F1) 37

24

Stacker 2 5000 sheets full alarm

38

25

Cover sheet

39

26

Trimmer

40

27

Real size copy

41

28

Preset magnification E4

42

29

Preset magnification E3

43

2A

Preset magnification E2

44

2B

Preset magnification E1

45

2C

Preset magnification R4

46

2D

Preset magnification R3

47

2E

Preset magnification R2

48

2F

Preset magnification R1

49

30

Preset Zoom 1

50

31

Preset Zoom 2

51

32

Preset Zoom 3

52

33

ZOOM

53

34

Vertical/Horizontal ZOOM

54

35

Maximum ZOOM

55

36

Minimum ZOOM

56

37

APS

57

38

AMS

58

39

Auto density

59

3A

Preset density level 1

60

3B

Preset density level 2

61

3C

Interrupted copy

62

3D

Auto image rotation cancellation

63

3E

Sheet insertion

64

3F

Chapter control

65

40

Combination

66

41

Booklet copy

67

42

OHP interleave copy

68

43

OHP interleave blank

69

44

Image insert

70

45

Book copy

71

46

Program job

72

47

Non-image area erase

73

48

Neg-/Positive reverse

74

49

Auto repeat

75

4A

Manual repeat

76

4B

Standard size repeat

77

4C

Frame erasure

78

4D

Fold erasure

361

bizhub PRO 1050/1050P /1050e/1050eP

10. SERVICE MODE NO.

Field Service Ver3.0 Nov.2006

CSRC parameter

Item

Count conditions

(F1) 79

4E

Image centering

80

4F

All-image area

81

50

Image shift

82

51

Reduction shift

83

52

Overlay

84

53

Watermark

85

54

Stamp

86

55

Date/Time

87

56

Page

88

57

Numbering

89

58

Set quantity 1

90

59

Set quantity 2-5

91

5A

Set quantity 6-10

92

5B

Set quantity 11 or more

93

5C

Time while power remote 1 is On

Accumulation of time during which the overall control board/image processing board is powered (main power switch is ON). (in minutes)

94

5D

Time while power remote 2 is On

Time during which the main relay is ON. (in minutes)

95

5E

Time while power remote 3 is On

Time during which the power control signal (REM3) is ON. (in minutes)

96

5F

Time while power remote 4 is On

Time during which the power control signal (REM4) is ON. (in minutes)

97

60

Time during Low Power mode

Time in the LOW POWER mode. (in minutes)

98

61

Time during warm up time

Time for warm-up, except print ready time. (in minutes)

99

62

Time during which the front door is

Time during which the front door is open.

open

(in seconds)

100

63

Ope.time in 1side straight exit

Time from the start of print and the end of

101

64

Ope.time in 1side reverse exit

print. (in seconds)

102

65

Operation time in 2side print

(Down time due to jam omitted)

103

66

Operation time in ADF mode

Time during which ADF operates. (in seconds)

104

67

Morning correction count

Counts 1 per image stabilization control (fixing temperature is 50°C or lower)

105

68

Time during APS sensor On

Time during which the APS sensor is ON. (in seconds)

106

69



107

6A



108

6B

N of folding & stapling used jobs

109

6C

N of ADF special error 5 occurred

Number of ADF double feed detection

110

6D

N of ADF NF occurred

Number of ADF no feed detection

111

6E

N of ADF special error 1 occurred

Number of wrong detection of original size

112

6F

N of ADF special error 2 occurred

Number of wrong detection of next original information

362

NO.

10. SERVICE MODE

CSRC parameter

Item

Count conditions

(F1) 113

70

N of ADF special error 3 occurred

Number of error in size for which mixed size mode is not allowed

114

71

N of scanner scanned

Counts 1 for pressing Start button in the platen mode

115

72

N of electrode cleaned

116

73

N of memory overflow

Sum of No.124, 125, 126 plus HDD memory shortage

117

74

N of fixing alarm occurred

118

75

N of no toner stop occurred

119

76

N of AGC retry

120

77

Multi letter tray full alarm

121

78

N of mis-centering correct error

122

79

N of ADF distortion adjust error

123

7A

N of ADF distortion data error

124

7B

Compression memory overflow

Scanner compression/print compression memory shortage

125

7C

Page memory overflow (scan)

Shortage in memory for receiving print data

126

7D

Page memory overflow (print)

Decompression page memory shortage

127

7E

Staple Finisher main tray alarm

128

7F

Staple Finisher staple alarm

129

80

Saddle Stitcher trash full alarm

130

81

N of ADF special error 4 occurred

131

82

Store for HDD (Sync.with Copying)

132

83

Store for HDD (Store Scan → HDD)

133

84

Store for PC (Store Scan → PC)

134

85

Store for PC (Store HDD → PC)

135

86

Recall from HDD (Recall HDD)

136

87

Recall from PC (PC/JobEditer)

137

88

Saddle Stitcher staple alarm

138

89

Wide paper count (A3W or 11 x 17W)

139

8A

Wide paper count (A4W or 8.5 x 11W)

140

8B

Wide paper count (A4SW or 8.5 x 11SW)

141

8C

Wide paper count (A5W or 5.5 x 8.5W)

142

8D

Wide paper count (Others)

143

8E

Hole-Punch

144

8F

Z-Folding

145

90

Multi Folder trash full alarm

146

91

Mixplex (Simplex)

147

92

Mixplex (Duplex)

148

93

Right/Left binding originals

149

94

Upper binding originals

150

95

Inside print multi letter

Ready timeout error

363

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P /1050e/1050eP

10. SERVICE MODE NO.

Field Service Ver3.0 Nov.2006

CSRC parameter

Item

(F1)

364

151

96

Outside print multi letter

152

97

Inside print letter fold-in

153

98

Outside print letter fold-in

154

99

Inside print letter fold-out

155

9A

Outside print letter fold-out

156

9B

Inside print double parallel

157

9C

Outside print double parallel

158

9D

Inside print gate

159

9E

Outside print gate

160

9F

Multi Center

161

A0

Inside print folding

162

A1

Outside print folding

163

A2

Main tray output

164

A3

Stacker 1 tray output

165

A4

Stacker 2 tray output

166

A5

Stacker auto setting output

167

A6

Stacker pile setting permit

168

A7

Folding & Stapling tray output

169

A8

Three-Folding tray output

170

A9

Folding sub tray output

171

AA

Stacker 1 sub tray output

172

AB

Stacker 2 sub tray output

173

AC

Folding & Stapling sub tray output

174

AD

Stapling sub tray output

175

AE

Main tray output Job number

176

AF

Stacker 1 tray output Job number

177

B0

Stacker 2 tray output Job number

178

B1

Folding & Stapling output Job No.

179

B2

Three Folding tray output Job No.

180

B3

Folding sub tray Job number

181

B4

Stacker 1 sub tray Job number

182

B5

Stacker 2 sub tray Job number

183

B6

Fold & Staple sub tray Job number

184

B7

Stapling sub tray Job number

185

B8

Multi center Job number

186

B9

Inside print folding Job number

187

BA

Outside print folding Job number

188

BB

Arbitrary stamp

189

BC

Perfect binding blank cover mode

190

BD

Perfect binding 1 in 1 mode

191

BE

Perfect binding 2 in 1 mode

192

BF

Perfect binding 3 in 1 mode

2

Count conditions

NO.

10. SERVICE MODE

CSRC parameter

Item

Count conditions

(F1) 193

C0

PB cover paper tray mode

194

C1

Number of perfect binding cover

Number of books created by perfect binding machine.

195 196 197

C2 C3 C4

Number of perfect binding cover with

Number of books when cover paper trim-

trim

ming is set.

Number of perfect binding cover

Number of books when cover paper trim-

without trim

ming is not set.

Number of ejected paper on the sub tray (perfect binding)

198

C5

Number of ejected paper on the stacker (perfect binding)

199

C6

Number of times PB tray is pulled

200

C7

Number of times PB front door is opened/closed

201

C8

Number of times PB upper door is opened/closed

(9) Data collection No. 11: SC data of time series With respect to the latest 20 SC, confirm SC code, total count, date of occurrence, time of occurrence and machine condition (00: Idling, 01: Scanner operating, 02: Printer operating, 03: Scanner and printer operating).

2

365

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P /1050e/1050eP

10. SERVICE MODE

Field Service Ver3.0 Nov.2006

(10) Data collection No. 12, 14: SC count, SC

NO.

count of each section

CSRC

SC code

Section

parameter

Confirm the number of SC occurrence of each SC code.

(E0/E1) 28

1B

SC21-04

Transfer/separation

29

1C

SC21-05

cleaning motor

30

1D

SC21-06

abnormality

• When the service mode DIPSW3-1 is 1

31

1E

SC21-07

Transfer assist motor

(Latched), SC34, 35, 36, 23-14 and 23-17 are

32

1F

SC21-08

abnormality

not counted.

33

20

SC23-01

Toner bottle motor

NOTE • Maximum count: 99,999,999

NO.

CSRC

SC code

abnormality

Section 34

parameter

21

SC23-02

(E0/E1) 1 2 3

4

00 01 02

03

SC13-01 SC13-02 SC13-03

SC13-05

Paper feed motor

35

22

SC23-03

Blade motor abnormality

abnormality

36

23

SC23-04

Paper feed motor

37

24

SC23-05

abnormality (PF)

38

25

SC23-06

Vertical conveyance

39

26

SC23-07

motor abnormality

40

27

SC23-08

(PF)

41

28

SC23-09

Exit conveyance motor

42

29

SC23-10

43

2A

SC23-11

Toner supply abnormality

abnormality (PF)

366

Developing motor abnormality

Tray /1 abnormality

Drum motor abnormality

5

04

SC18-11

44

2B

SC23-12

6

05

SC18-12

45

2C

SC23-13

7

06

SC18-13

46

2D

SC23-14

8

07

SC18-10

47

2E

SC23-15

9

08

SC18-21

48

2F

SC23-17

10

09

SC18-22

49

30

SC23-20

11

0A

SC18-23

50

31

SC23-21

12

0B

SC18-20

51

32

SC23-22

13

0C

SC18-31

52

33

SC23-24

14

0D

SC18-32

53

34

SC23-25

15

0E

SC18-33

54

35

SC23-26

16

0F

SC18-30

55

36

SC24-01

Drum temperature

17

10

SC18-41

56

37

SC24-02

sensor abnormality

18

11

SC18-42

57

38

SC28-01

High voltage abnor-

19

12

SC18-43

mality

20

13

SC18-40

21

14

SC18-51

22

15

SC18-52

23

16

SC18-53

24

17

SC18-50

25

18

SC21-01

Charger cleaning

26

19

SC21-02

motor abnormality

27

1A

SC21-03

Tray /2 abnormality

Tray /3 abnormality

Tray /4 abnormality

Tray /5 abnormality

58

39

SC28-02

59

3A

SC28-03

60

3B

SC28-04

61

3C

SC29-01

62

3D

SC29-02

63

3E

SC29-03

64

3F

SC29-04

65

40

SC29-05

66

41

SC29-06

Process abnormality

NO.

CSRC

10. SERVICE MODE

SC code

Section

NO.

CSRC

parameter

parameter

(E0/E1)

(E0/E1)

67

42

SC29-07

68

43

69

Process abnormality

SC code

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

Section

108

6B

SC32-33

SC29-08

109

6C

SC32-34

44

SC29-09

110

6D

SC32-35

70

45

SC29-10

111

6E

SC32-36

71

46

SC29-11

112

6F

SC32-37

72

47

SC29-12

High voltage abnor-

113

70

SC32-38

73

48

SC29-13

mality

114

71

SC32-39

74

49

SC29-14

115

72

SC32-40

75

4A

SC29-15

116

73

SC32-41

76

4B

SC29-16

117

74

SC32-42

77

4C

SC32-01

118

75

SC32-43

78

4D

SC32-02

119

76

SC32-44

79

4E

SC32-03

120

77

SC32-45

80

4F

SC32-04

121

78

SC32-46

81

50

SC32-05

122

79

SC32-47

82

51

SC32-06

123

7A

SC32-48

83

52

SC32-07

124

7B

SC32-49

84

53

SC32-09

125

7C

SC32-50

85

54

SC32-10

126

7D

SC32-51

86

55

SC32-11

127

7E

SC32-52

87

56

SC32-12

128

7F

SC32-53

88

57

SC32-13

129

80

SC32-54

89

58

SC32-14

130

81

SC32-55

90

59

SC32-15

131

82

SC33-01

ADU drive board

91

5A

SC32-16

132

83

SC33-02

abnormality

92

5B

SC32-17

133

84

SC33-04

Printer control board

93

5C

SC32-18

134

85

SC33-05

abnormality

94

5D

SC32-19

135

86

SC33-06

95

5E

SC32-20

136

87

SC34-01

96

5F

SC32-21

137

88

SC34-02

97

60

SC32-22

138

89

SC34-03

98

61

SC32-23

139

8A

SC34-04

99

62

SC32-24

140

8B

SC35-01

100

63

SC32-25

141

8C

SC35-02

101

64

SC32-26

142

8D

SC36-01

102

65

SC32-27

143

8E

SC36-02

103

66

SC32-28

144

8F

SC36-03

104

67

SC32-29

145

90

SC36-04

105

68

SC32-30

146

91

SC36-05

106

69

SC32-31

147

92

SC36-06

107

6A

SC32-32

Fan abnormality

Fan abnormality

Fusing abnormality

367

bizhub PRO 1050/1050P /1050e/1050eP

10. SERVICE MODE NO.

148

368

CSRC

Field Service Ver3.0 Nov.2006 SC code

Section

NO.

CSRC

parameter

parameter

(E0/E1)

(E0/E1)

93

SC41-01

Scanner abnormality

189

BC

SC code

SC46-36

Image processing abnormality

149

94

SC41-02

190

BD

SC46-40

150

95

SC41-03

191

BE

SC46-41

151

96

SC41-10

192

BF

SC46-42

152

97

SC41-11

193

C0

SC46-43

153

98

SC42-01

194

C1

SC46-50

154

99

SC42-02

195

C2

SC46-51

155

9A

SC42-03

196

C3

SC46-61

156

9B

SC42-04

197

C4

SC46-62

157

9C

SC42-05

198

C5

SC46-63

158

9D

SC42-06

199

C6

SC46-64

159

9E

SC42-07

200

C7

SC46-66

160

9F

SC42-08

201

C8

SC46-80

161

A0

SC42-09

202

C9

SC46-81

162

A1

SC42-10

203

CA

SC46-82

163

A2

SC42-16

204

CB

SC46-83

164

A3

SC42-17

205

CC

SC46-90

165

A4

SC42-18

206

CD

SC46-91

166

A5

SC42-19

207

CE

SC46-99

167

A6

SC46-01

Image processing

208

CF

SC49-01

168

A7

SC46-02

abnormality

209

D0

SC49-03

169

A8

SC46-03

210

D1

SC49-04

170

A9

SC46-05

211

D2

SC49-05

171

AA

SC46-06

212

D3

SC49-06

172

AB

SC46-08

213

D4

SC50-01

173

AC

SC46-12

214

D5

SC50-02

174

AD

SC46-13

215

D6

SC50-03

175

AE

SC46-14

216

D7

SC50-04

176

AF

SC46-15

217

D8

SC50-05

177

B0

SC46-16

218

D9

SC50-10

178

B1

SC46-17

219

DA

SC50-11

179

B2

SC46-19

220

DB

SC52-01

180

B3

SC46-21

221

DC

SC52-02

181

B4

SC46-23

222

DD

SC52-03

182

B5

SC46-24

223

DE

SC52-04

183

B6

SC46-25

224

DF

SC52-05

184

B7

SC46-26

225

E0

SC52-06

185

B8

SC46-27

226

E1

SC52-07

186

B9

SC46-31

227

E2

SC52-08

187

BA

SC46-32

228

E3

SC52-09

188

BB

SC46-35

229

E4

SC52-10

Write abnormality

Fan abnormality

Section

Fan abnormality

NO.

230

CSRC

10. SERVICE MODE

SC code

Section

NO.

CSRC

parameter

parameter

(E0/E1)

(E0/E1)

E5

SC52-11

Fan abnormality

268

0B

SC code

Section

SC70-01

Communication

269

0C

SC70-02

abnormality

Fusing motor abnormality

270

0D

SC76-01

LS abnormality

Total count abnormality

271

0E

SC76-02

272

0F

SC76-03

273

10

SC76-04

274

11

SC76-05

Power source abnor-

275

12

SC76-06

mality

276

13

SC76-07

277

14

SC76-08

278

15

SC76-09

SC53-12

279

16

SC76-10

F1

SC53-13

280

17

SC76-11

243

F2

SC53-14

281

18

SC76-31

244

F3

SC53-15

PF paper feed abnor-

282

19

SC76-32

245

F4

SC53-16

mality

283

1A

SC76-33

246

F5

SC53-17

Printer control board

284

1B

SC76-34

abnormality

285

1C

SC76-35

Erase lamp abnormality

286

1D

SC76-36

231

E6

SC52-12

232

E7

SC53-01

233

E8

SC53-02

234

E9

SC53-03

235

EA

SC53-04

236

EB

SC53-05

237

EC

SC53-06

238

ED

SC53-07

239

EE

SC53-08

240

EF

SC53-11

241

F0

242

247

F6

SC53-18

248

F7

SC53-19

249

F8

SC53-20

Key counter abnormality

Paper feed abnormality

Conveyance motor

287

1E

SC76-37

abnormality

288

1F

SC76-38

ADU reverse paper

289

20

SC76-39

290

21

SC76-40

291

22

SC76-41

292

23

SC77-01

293

24

SC77-02

294

25

SC77-03

295

26

SC77-04

296

27

SC77-05

297

28

SC77-06

298

29

SC77-07

299

2A

SC77-08

300

2B

SC77-11

301

2C

SC77-12

302

2D

SC77-15

303

2E

SC77-21

304

2F

SC77-22

305

30

SC77-25

306

31

SC77-28

exit motor abnormality 250

F9

SC60-01

251

FA

SC60-02

252

FB

SC60-03

253

FC

SC60-11

254

FD

SC67-01

255

FE

SC67-02

256

FF

SC67-03

257

00

SC67-04

258

01

SC67-05

259

02

SC67-06

260

03

SC67-07

261

04

SC67-08

262

05

SC67-09

263

06

SC67-10

264

07

SC67-11

265

08

SC67-12

266

09

SC67-13

267

0A

SC67-14

DF abnormality

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

FS abnormality

369

bizhub PRO 1050/1050P /1050e/1050eP

10. SERVICE MODE NO.

370

CSRC

Field Service Ver3.0 Nov.2006 SC code

Section

NO.

CSRC

parameter

parameter

(E0/E1)

(E0/E1)

307

32

SC77-30

308

33

309

Section

SD abnormality

348

5B

SC77-82

SC77-31

349

5C

SC77-83

34

SC77-32

350

5D

SC77-84

310

35

SC77-33

351

5E

SC77-85

311

36

SC77-34

352

5F

SC77-86

312

37

SC77-35

353

60

SC77-87

313

38

SC77-36

354

61

SC77-88

314

39

SC77-37

355

62

SC77-89

315

3A

SC77-38

356

63

SC77-90

316

3B

SC77-39

357

64

SC77-95

317

3C

SC77-40

358

65

SC77-96

318

3D

SC77-41

359

66

SC77-97

319

3E

SC77-42

360

67

SC77-98

320

3F

SC77-43

361

68

SC77-99

321

40

SC77-44

362

69

SC80-01

Communication

322

41

SC77-48

363

6A

SC80-02

abnormality

323

42

SC77-49

364

6B

SC80-03

324

43

SC77-58

365

6C

SC80-1*

325

44

SC77-59

366

6D

SC80-30

326

45

SC77-60

367

6E

SC80-31

327

46

SC77-61

368

6F

SC80-32

328

47

SC77-62

369

70

SC80-40

329

48

SC77-63

370

71

SC80-41

330

49

SC77-64

371

72

SC80-42

331

4A

SC77-65

372

73

SC80-43

332

4B

SC77-66

373

74

SC80-44

333

4C

SC77-67

374

75

SC80-45

334

4D

SC77-68

375

76

SC90-01

335

4E

SC77-69

376

77

SC90-02

336

4F

SC77-70

377

78

SC90-03

Communication

337

50

SC77-71

378

79

SC90-04

abnormality

338

51

SC77-72

379

7A

SC93-01

ADU drive board

339

52

SC77-73

340

53

SC77-74

341

54

SC77-75

342

55

SC77-76

FD abnormality

SC code

SD abnormality

ISW abnormality

ADU abnormality

abnormality 380

7B

SC93-05

Power source abnormality

381

7C

SC93-06

ADU drive board

343

56

SC77-77

382

7D

SC93-07

abnormality

344

57

SC77-78

383

7E

SC93-08

PF drive board abnor-

345

58

SC77-79

346

59

SC77-80

347

5A

SC77-81

1

mality 384

7F

SC95-01

Fan abnormality

385

80

SC49-07

IC abnormality

NO.

CSRC

SC code

10. SERVICE MODE Section

NO.

CSRC

parameter

parameter

(E0/E1)

(E0/E1)

386

81

SC49-08

387

82

388

IC abnormality

SC code

Section

PB abnormality

427

AA

SC78-38

SC49-09

428

AB

SC78-39

83

SC49-10

429

AC

SC78-40

389

84

SC77-91

SD abnormality

430

AD

SC78-41

390

85

SC23-50

Main body abnormality

431

AE

SC78-42

391

86

SC78-01

PB abnormality

432

AF

SC78-43

392

87

SC78-02

433

B0

SC78-44

393

88

SC78-04

434

B1

SC78-45

394

89

SC78-05

435

B2

SC78-46

395

8A

SC78-06

436

B3

SC78-47

396

8B

SC78-07

437

B4

SC78-48

397

8C

SC78-08

438

B5

SC78-49

398

8D

SC78-09

439

B6

SC78-50

399

8E

SC78-10

440

B7

SC78-51

400

8F

SC78-11

441

B8

SC78-52

401

90

SC78-12

442

B9

SC78-53

402

91

SC78-13

443

BA

SC78-54

403

92

SC78-14

444

BB

SC78-55

404

93

SC78-15

445

BC

SC78-56

405

94

SC78-16

446

BD

SC78-57

406

95

SC78-17

447

BE

SC78-58

407

96

SC78-18

448

BF

SC78-59

408

97

SC78-19

449

C0

SC78-60

409

98

SC78-20

450

C1

SC78-61

410

99

SC78-21

451

C2

SC78-62

411

9A

SC78-22

452

C3

SC78-63

412

9B

SC78-23

453

C4

SC78-64

413

9C

SC78-24

454

C5

SC78-91

414

9D

SC78-25

455

C6

SC78-92

415

9E

SC78-26

456

C7

SC78-93

416

9F

SC78-27

457

C8

SC78-94

417

A0

SC78-28

458

C9

SC78-96

418

A1

SC78-29

459

CA

SC78-97

419

A2

SC78-30

460

CB

SC78-98

420

A3

SC78-31

461

CC

SC78-99

421

A4

SC78-32

462

CD

SC80-46

422

A5

SC78-33

423

A6

SC78-34

424

A7

SC78-35

425

A8

SC78-36

426

A9

SC78-37

2

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

371

bizhub PRO 1050/1050P /1050e/1050eP

10. SERVICE MODE 10.5.3

Copy count of part

A. Copy count of special parts When a part is replaced, reset the counter of the part that has been replaced to manage the service history. (1) Procedure

1. Enter the service mode. 2. "Service mode menu screen" Press the [03 Counter] key.

3. A sub menu appears on the right side of the screen. Press the [03 Parts Counter] key on the sub menu.

4. "Copy count of part menu screen" Press the [01 Count of special parts] key.

5. "Count of special parts screen" Press the [Next] or [Previous] key to scroll the screen. Press the [S] or [T] key to select an item you want to reset.

6. Press the [Count Reset] key. 7. "Reset confirm screen" Press the [Yes] key to reset the counter. Press the [No] key not to reset the counter. You return to the "Count of special parts screen."

372

Field Service Ver3.0 Nov.2006

10. SERVICE MODE

B. Count of special parts list Note • Be sure to reset the fixing cleaning web counter (No.001) after replacing the cleaning web. Otherwise, fuser cleaning trouble may occur. • Be sure to perform the blade set mode of the service mode after replacing the cleaning blade. This automatically resets the cleaning blade counter (No.002). Otherwise, the auto blade replacement cannot be implemented.

NO

CSRC

Parts name

Parts No.

Count conditions

parameter (Z1) 001

00

Fixing cleaning web

56UA5351

1 count for each paper exit in the single side

002

01

Cleaning blade

56UA5601

mode, 2 counts in the double side mode.

003

02

Charging wire

56UA2509

004

03

Charging grid

56UA2508

005

04

Charging cleaning unit

55VA-255

006

05

Develop suction filter

56UA3108

007

06

Trans./sep. wire

56UA2613

008

07

Trans./sep. CL unit

56GA-276/ 56GA-277/ 56GA-278

009

08

Drum Separation claws

55VA2919

2 counts for each A3, 11x17, 8K paper exit in the single side mode, 4 counts for double. Except these, 1 count for the single and 2 counts for the double.

010

09

Trans Assist PET1

56UA-281

For the paper type which is 297 mm width or more and 91 g/m2 or less, 0 count for each paper exit in the single side mode, and 1 count for the double side mode.

011

0A

Trans Assist PET2

56UE-281

For the paper type which is between 279 and 297 mm width and 91 g/m2 or less, 0 count for each paper exit in the single side mode, and 1 count for the double side mode.

012

0B

Cleaner fur brush

56UA-574

1 count for each paper exit in the single side mode, 2 counts in the double side mode.

013

0C

Cleaner side seal R

56UA-558

014

0D

Cleaner side seal F

56UA-559

015

0E

Fix. roller (U)

56UA5304

016

0F

Fix. roller Unit (L)

56UA-528

017

10

Fixing claws upper

55VA5321

018

11

Fixing claws lower

25AA5329

019

12

Heat sleeve (Upper)

45405339

020

13

Upper roller bearing

45407504

021

14

Fixing CL sheet

56UA-547

022

15

Temperature sensor

56GA-209

023

16

Toner supply sleeve /1

55VA-334

373

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P /1050e/1050eP

10. SERVICE MODE NO

Field Service Ver3.0 Nov.2006

CSRC

Parts name

Parts No.

Count conditions

parameter (Z1) 024

17

Toner supply sleeve /2

55VA-335

1 count for each paper exit in the single side

025

18

Cleaner toner tray

56UA-568

mode, 2 counts in the double side mode.

026

19

Fur brush scraper

56UA-561

027

1A

Heat sleeve (Heated)

26AA5315

028

1B

Heat roller bearing

56UA7507

029

1C

Upper roller sensor

55VA8804

030

1D

Heat roller sensor

55VA8806

031

1E

Fixing sub roller

56UA5307

032

1F

Ozone filter

56UA1121 56UA1128

033

20

Ozone suction filter

56UA1122 56UA1129

034

21

Charging corona

56UA-250

035

22

PCL

56UA-257

036

23

Developing unit

56UA-300

037

24

Develop suction box

56UA-325

038

25

Trans/Sep unit

56UA-270

039

26

TSL

55VA8308

040

27

Regis. feed count

56UA7602 56UA4606

041

28

ADU accelerator roller

56UA4740

1 count for each reverse exit paper in the single side mode, 0 count for each 1side straight mode, 1 count in the double side mode.

042

29

Reversal output roller

56UA4741

2 count for each reverse exit paper in the single side mode, 0 count for each 1side straight mode, 1 count in the double side mode.

043

2A

ADU reversal roller

56UA4741

2 count for each reverse exit paper in the single side mode, 0 count for each 1side straight mode, 2 count in the double side mode.

044

2B

Output convey roller

56UA4742

1 count for each reverse exit paper in the single

56UA4743

side mode, 0 count for each 1side straight mode, 0 count in the double side mode.

045

2C

046

2D

ADU convey roller Fixing exit roller

56UA4744

0 count for each paper exit in the single side

56UA4683

mode, 1 counts in the double side mode.

56UA4595

1 count for each paper exit in the single side

(N = 4)

374

047

2E

Output roller

56UA4557

048

2F

Fixing gear /2

56UA7783

049

30

Web Motor

56GA8017

050

31

Fixing output actuator

56UA5383

051

32

Toner pump /1

56UA-780

052

33

Toner pump /2

56UA-790

1

mode, 2 counts in the double side mode.

NO

CSRC

10. SERVICE MODE Parts name

Parts No.

Count conditions

parameter (Z1) 053

34

Tray 1 feed roller

55VA-464

054

35

Tray 1 conv/rev roller

55VA-463

055

36

Tray 1 feed clutch

56AA8201

056

37

Tray 1 handle clutch

56AA8201

1 count for each paper exit from tray /1.

1 count for each paper exit when the clutch is turned ON by paper from tray /1.

057

38

Tray 2 feed roller

55VA-464

058

39

Tray 2 conv/rev roller

55VA-463

059

3A

Tray 2 feed clutch

56AA8201

060

3B

Tray 2 handle clutch

56AA8201

1 count for each paper exit from tray /2.

1 count for each paper exit when the clutch is turned ON by paper from tray /2.

061

3C

Tray 3 feed roller

55VA-484

1 count for each paper exit from tray /3.

062

3D

Tray 3 conv/rev roller

55VA-483

063

3E

Tray 3 feed clutch

56AA8201

064

3F

Tray 3 handle clutch

56AA8201

1 count for each paper exit when the clutch is

065

40

Tray 3 reverse clutch

56AA8201

turned ON by paper from tray /3.

066

41

Tray 4 feed roller

55VA-484

1 count for each paper exit from tray /4.

067

42

Tray 4 conv/rev roller

55VA-483

068

43

Tray 4 feed clutch

56AA8201

069

44

Tray 4 handle clutch

56AA8201

1 count for each paper exit when the clutch is

070

45

Tray 4 reverse clutch

56AA8201

turned ON by paper from tray /4.

071

46

Tray 5 feed roller

55VA-484

1 count for each paper exit from tray /5.

072

47

Tray 5 conv/rev roller

55VA-483

073

48

Tray 5 feed clutch

56AA8201

074

49

Tray 5 handle clutch

56AA8201

1 count for each paper exit when the clutch is

075

4A

Tray 5 reverse clutch

56AA8201

turned ON by paper from tray /5.

076

4B

Paper fur brush

55VA-574

1 count for each paper exit.

077

4C

V-convey exit roller

56UA4412

078

4D

Paper powder scraper

56UA4419

079

4E

V-convey clutch top

56AA8201

1 count for each paper exit from tray /1 and /2.

080

4F

V-convey clutch mid.

56AA8201

1 count for each paper exit from tray /2.

081

50

V-convey clutch low

56AA8201

082

51

V-convey roller /1

56UA4413

1 count for each paper exit.

083

52

V-convey roller 2/3

56UA4414

1 count for each paper exit from tray /2.

56UA4464 084

53

Tray 1 pre-reg. roller

56UA4411

1 count for each paper exit from tray /1 and /2.

085

54

Tray 2 pre-reg. roller

56UA4411

1 count for each paper exit from tray /2.

086

55

PFU V-convey roller /T

15BA4507

1 count for each paper exit from tray /3.

15BA4508 087

56

PFU V-convey roller /M

15BA4507

1 count for each paper exit from tray /4.

088

57

PFU V-convey roller /L

15BA4507

1 count for each paper exit from tray /5.

15BA4508

375

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P /1050e/1050eP

10. SERVICE MODE NO

CSRC

Field Service Ver3.0 Nov.2006 Parts name

Parts No.

Count conditions

parameter (Z1) 089

58

PFU output roller

15BA5011

1 count for each paper exit from tray /3, /4 and /5.

090

59

PFU V-convey clutch /T

56AA8201

1 count for each paper exit from tray /3.

091

5A

PFU V-convey clutch /M

56AA8201

1 count for each paper exit from tray /4.

092

5B

PFU V-convey clutch /L

56AA8201

1 count for each paper exit from tray /5.

093

5C

PFU Mid-conv clutch /T

56AA8201

1 count for each paper exit from tray /3.

094

5D

PFU Mid-conv clutch /L

56AA8201

1 count for each paper exit from tray /5.

095

5E

Exposure On time

56UA8301

Accumulation of time lamp is on. 1 count per second.

096

5F

Fixing cleaning roller

56UA5353

1 count for each paper exit in the single side

097

60

Web prevention part

56UA-544

mode, 2 counts in the double side mode.

098

61

Main Switch

55GA8601

1 count each time the main power switch turns OFF the power.

099

62

Door Switch

40AA8501

1 count each time the front door is opened

100

63

Tray 1 feed count

56UA-400

1 count for each paper exit from tray /1.

101

64

Tray 2 feed count

56UA-400

1 count for each paper exit from tray /2.

102

65

Tray 3 feed count

15BA-300

1 count for each paper exit from tray /3.

103

66

Tray 4 feed count

15BA-400

1 count for each paper exit from tray /4.

104

67

Tray 5 feed count

15BA-300

1 count for each paper exit from tray /5.

105

68

8k,16k Duplex count

For the paper type which is between 270 mm and 279 mm width and 91 g/m2 or less, 0 count for each paper exit in the single side mode, and 1 count for the double side mode.

106

69

B4, B5 Duplex count

For the paper type which is between 257 mm and 270 mm width and 91 g/m2 or less, 0 count for each paper exit in the single side mode, and 1 count for the double side mode.

107

6A

8.5 Duplex count

For the paper type which is between 215 mm and 257 mm width and 91 g/m2 or less, 0 count for each paper exit in the single side mode, and 1 count for the double side mode.

108

6B

A4S, A5 Duplex count

For the paper type which is between 210 mm and 215 mm width and 91 g/m2 or less, 0 count for each paper exit in the single side mode, and 1 count for the double side mode.

109

6C

8, 8.125, 8.25 Dup.count

For the paper type which is between 203 mm and 210 mm width and 91 g/m2 or less, 0 count for each paper exit in the single side mode, and 1 count for the double side mode.

110

6D

B5R Duplex count

For the paper type which is between 182 mm and 203 mm width and 91 g/m2 or less, 0 count for each paper exit in the single side mode, and 1 count for the double side mode.

376

NO

CSRC

10. SERVICE MODE Parts name

Parts No.

Count conditions

parameter (Z1) 111

6E

FS Staple/Front

15AA4222

1 count for each paper exit in either of the 1staple at front or the 2-staple mode.

112

6F

FS Staple/Back

15AA4222

1 count for each paper exit in either of the 1staple at rear or the 2-staple mode.

113

70

FS solenoid /A

56QA8251

1 count for each paper exit in the non-sort mode and the sort mode.

114

71

FD feed roller /A Top

50BA-574

Counts the paper feed from PI tray /Up.

115

72

FD reverse rubber /Top

13QN-443

116

73

FD feed roller /B Top

50BA-575

117

74

FD feed roller /A Low

50BA-574

118

75

FD reverse rubber /Low

13QN-443

119

76

FD feed roller /B Low

50BA-575

120

77

FD punch motor assy

15AG-573

1 count for each paper exit in the punch mode.

121

78

FD solenoid /A (release 1)

56QA8251

1 count for each paper exit in the punch or fold-

Counts the paper feed from PI tray /Lw.

ing mode (all size). 122

79

FD solenoid /A (release 2)

56QA8251

• 1 count for each paper exit in the folding mode (all size) • 1 count for each paper exit in the punch mode (paper length 220 mm or larger).

123

7A

FD motor assy

129U-108

1 count for each paper exit to the main tray.

124

7B

LS1 solenoid (Lead)

15AV8252

1 count for each paper exit in the non-sort and

125

7C

LS1 solenoid (Rear)

15AV8253

sort mode (all size).

126

7D

LS1 solenoid (Center)

15AV8251

1 count for each paper exit in the non-sort and sort mode (Length 295 mm or more and Width 226 or more).

127

7E

LS1 solenoid (Curl)

15AV8255

1 count for each paper exit in the non-sort mode.

128

7F

LS1 Up/Down motor

15AV8003

Counts operation number of times of the stacker tray up down motor.

129

80

LS2 solenoid (Lead)

15AV8252

1 count for each paper exit in the non-sort and

130

81

LS2 solenoid (Rear)

15AV8253

sort mode (all size).

131

82

LS2 solenoid (Center)

15AV8251

1 count for each paper exit in the non-sort and sort mode (Length 295 mm or more and Width 226 or more).

132

83

LS2 solenoid (Curl)

15AV8255

1 count for each paper exit in the non-sort mode.

133

84

LS2 Up/Down motor

15AV8003

Counts operation number of times of the stacker tray up down motor.

134

85

SD Staple/Right

15AN-550

1 count for each paper exit in the saddle stitch

135

86

SD Staple/Left

15AN-550

mode.

136

87

SD trimmer edge

15AN-570

1 count for each paper exit in the trimming

137

88

SD trimmer receiver

15AN5282

mode.

1

377

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P /1050e/1050eP

10. SERVICE MODE NO

Field Service Ver3.0 Nov.2006 Parts name

CSRC

Parts No.

Count conditions

parameter (Z1) 138

89

SD convey solenoid

15AN8251

1 count for each paper exit to the folding sec-

139

8A

SD solenoid

13QE8251

tion.

140

8B

SDFNS solenoid /2

12QR8252

1 count for each paper exit to the stacker.

141

8C

ADF pick up roller

13GA4604

Original feed count in all modes.

142

8D

ADF feed roller

15AS4605

143

8E

ADF retard roller

13GA4606

144

8F

ADF sub pick roller

13GA4601

145

90

ADF torque limiter

13GA-135

146

91

ADF SDF solenoid

13GA8252

147

92

ADF LSB solenoid

13GA8251

Total original feed count in the single feed mode. • 1 count for each set of the large size original single side mode. • 1 count for each sheet of the large size original double side mode. *1

148

93

ADF press/release SD

13GA8251

1 count for each sheet of the large size original double side mode. *1

149

94

ADF SSB solenoid

13GA8251

1 count for each sheet of the small size original double side mode.

150

95

Toner collect box

14RT-970

1 count for each paper exit in the single side

151

96

Recycling cut pump

14RT-210

mode, 2 counts in the double side mode.

152

97

Accumulator

14RT-230

153

98

Stirring plate assy

56UA-347

1 count for each paper exit in the single side

56UA-348

mode, 2 counts in the double side mode.

154

99

PB sub tray exit solenoid

15ANR714

1 count for each paper exit on the sub tray.

155

9A

PB SC roller release

13GQ8005

1 count for each paper exit on the stacker.

motor 156

9B

PB SC stopper solenoid

15AA8251

157

9C

PB SC pressure arm sole-

A07B746

noid 158

9D

PB switchback roller

13GQ4519

1 count for each paper exit.

159

9E

PB pick-up roller

55VA-464

1 count for each book exit in PB tray cover

160

9F

PB paper feed roller sep-

55VA-463

mode.

aration roller 161

A0

162

A1

PB paper pick up clutch

56AA8201

PB cover paper separa-

56AA8201

tion clutch 163

A2

PB roller cutter blade assy

A0756230

1 count for each book exit in cover trimming mode.

164

A3

PB filter /1

A0753724

1 count for each paper exit.

165

A4

PB filter /2

A0753734

166

A5

PB straight gate solenoid

56QA8251

1 count for each book exit except in PB tray cover mode.

*1

The large size original represents all originals in the mixed original mode; A3, B4, A4S, B5S, 8K, 16KS, 11 x 17, 81/2 x 14, 81/2 x 11S, 8 x 13, 81/4 x 13, 81/8 x 13 and 81/2 x 13.

378

2

10. SERVICE MODE

C. Copy count of each part

(2) Resetting of each part counter

This is used when you want to control the service his-

1)

tory of each part not registered as a special part. Confirm and reset part name, part number, limit value

Procedure

1. Enter the service mode. 2. "Service mode menu screen"

setting and print count. Up to 30 data from No.01 to No.30 can be set. 1 count is taken for each passage of paper, regard-

Press the [03 Counter] key.

3. A sub menu appears on the right side of the screen.

less of the paper size.

Press the [03 Parts Counter] key on the sub (1) Setting of each part and confirmation of the copy count 1)

menu.

4. "Copy count of part menu screen"

Procedure

Press the [02 Count of each parts] key.

1. Enter the service mode. 2. "Service mode menu screen" Press the [03 Counter] key.

3. A sub menu appears on the right side of the screen. Press the [03 Parts Counter] key on the sub menu.

4. "Copy count of part menu screen" Press the [02 Count of each parts] key.

5. "Copy count of each part screen" Press the [Next] or [Previous] key to scroll the screen. Press the [S] or [T] key to select an item you want to reset.

6. Press the [Count Reset] key. 7. "Reset confirm screen" Press the [Yes] key to reset the counter. Press the [No] key not to reset the counter. You return to the "Copy count of each part screen."

5. "Copy count of each part screen" Press the [Next] or [Previous] key to scroll the screen.

NOTE

Press the [S] or [T] key to select a data

• When the copy count is in excess of a limit

number.

value, an asterisk "*" is shown to the right of

6. Select either the [Name Setting], [P/N Setting]

the limit value.

or [Limit Setting] key.

7. Press one of the key you want to set or change, and enter it with the alphanumeric keys. • [Name Setting]

: Enter a part name (8 digits)

• [P/N Setting]

: Enter a part number (9 digits)

• [Limit Setting]

: Enter a limit value (8 digits)

8. Press the [OK] key to update data. Press the [Cancel] key to cancel the update.

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D. Relationship between each data number

10.6 Machine condition

and CSRC parameter 10.6.1

I/O check mode

NO.

NAME

P/N

COUNT

LIMIT

01

Z4:00

Z3:00

G0:00

H0:00

output check function) to check and adjust the vari-

02

Z4:01

Z3:01

G0:01

H0:01

ous signals and loads.

03

Z4:02

Z3:02

G0:02

H0:02

04

Z4:03

Z3:03

G0:03

H0:03

05

Z4:04

Z3:04

G0:04

H0:04

06

Z4:05

Z3:05

G0:05

H0:05

07

Z4:06

Z3:06

G0:06

H0:06

08

Z4:07

Z3:07

G0:07

H0:07

09

Z4:08

Z3:08

G0:08

H0:08

10

Z4:09

Z3:09

G0:09

H0:09

11

Z4:0A

Z3:0A

G0:0A

H0:0A

12

Z4:0B

Z3:0B

G0:0B

H0:0B

13

Z4:0C

Z3:0C

G0:0C

H0:0C

14

Z4:0D

Z3:0D

G0:0D

H0:0D

15

Z4:0E

Z3:0E

G0:0E

H0:0E

16

Z4:0F

Z3:0F

G0:0F

H0:0F

17

Z4:10

Z3:10

G0:10

H0:10

[1] I/O check code

18

Z4:11

Z3:11

G0:11

H0:11

[2] Multi code

19

Z4:12

Z3:12

G0:12

H0:12

[3] Input check

20

Z4:13

Z3:13

G0:13

H0:13

[4] Output check

21

Z4:14

Z3:14

G0:14

H0:14

22

Z4:15

Z3:15

G0:15

H0:15

23

Z4:16

Z3:16

G0:16

H0:16

24

Z4:17

Z3:17

G0:17

H0:17

1. Enter the service mode.

25

Z4:18

Z3:18

G0:18

H0:18

2. "Service mode menu screen"

26

Z4:19

Z3:19

G0:19

H0:19

27

Z4:1A

Z3:1A

G0:1A

H0:1A

28

Z4:1B

Z3:1B

G0:1B

H0:1B

29

Z4:1C

Z3:1C

G0:1C

H0:1C

30

Z4:1D

Z3:1D

G0:1D

H0:1D

This mode provides self-diagnostic functions (input/

A. I/O check screen

[1]

[2]

[3]

[4]

B. Input check method (1) Procedure

Press the [04 Machine Condition] key.

3. A sub menu appears on the right side of the screen. Press the [01 I/O Check Mode] key on the sub menu.

4. "I/O check mode screen" Enter the input check code with the numeric keys.

5. To use the multi mode, press the Access button.

6. Enter the multi code with the numeric keys. 7. Input check result will appear in the message display area.

8. Repeat steps 3 to 7 to perform the other signal input check.

380

C. Output check method (1) Procedure

10. SERVICE MODE (1) Procedure

1. Replace the multi feed detection board /1, /2.

1. Enter the service mode.

(See chapter II "Maintenance 4.3.5 Registration

2. "Service mode menu screen"

section")

Press the [04 Machine Condition] key.

3. A sub menu appears on the right side of the

2. Check the stamp letter [1] placed on the multi feed detection board /1, /2, and rotate the

screen.

rotary switch [2] on the ADU drive board /1

Press the [01 I/O Check Mode] key on the sub

(ADUDB1) as shown in the table below.

menu.

4. "I/O check mode screen"

[1]

Enter the output check code with the numeric keys.

5. To use the multi mode, press the Access button.

6. Enter the multi code with the numeric keys. 7. Press the Start button to perform the output check.

D

8. Press the STOP button to stop it. 9. Repeat steps 4 to 8 to perform the other load or signal output check.

[2] D. Adjustment when replacing the multi feed detection board (main body) When the multi feed detection board of the main body or the ADU drive board /1 (ADUDB1) is replaced, conduct this adjustment. And also adjust it when multi feed is not detected properly due to specific types of paper (such as thin paper, coated paper with less stiffness, and thick paper). However, multi feed detection control is not applicable to paper weight more than 210 g/m2 and coated paper of 50 to 61 g/m2. 1050fs3056c

NOTE • The multi feed detection board /1 and /2 are

Stamp letter

Rotary switch

A

0

B

1

• Adjustment error may occur because of the

C

2

temperature of the sensor surface. Make the

D

3

adjustment at a temperature close to that in

E

4

which the copier is actually used (20 to 30°C).

F

5

adjusted in the manufacturing process as a pair of upper and lower. Be sure to replace them as a pair.

(In case you brought a new part from outdoors, make the adjustment after the temperature of the sensor surface and the room

3. Select the input check code "56-00" of the I/O check mode in the service mode.

temperature become the same)

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10. SERVICE MODE

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4. Insert one sheet of the paper (P/N 65AA-9910)

8. Insert one sheet of paper that customer mainly

between the multi feed detection board /1 and

use (paper weight 62 to 209 g/m2), and confirm

2

/2 (200 to 300 g/m paper can also be used).

that "L" appears on the input check display.

Be sure the paper does not trail down.

"L": no multi feed (0 or 1 sheet of paper) "H": multi feed (2 sheets of paper)

Note • If the paper trails down, the angle of paper

Note

insertion is different from that of paper pas-

• When "H" is once detected, the guide plate

sage, thus making it impossible to make an

to which the multi feed detection board /2

accurate adjustment.

is installed must be opened and closed.

5. Connect the tester (voltmeter) to the following

Otherwise, a return to "L" is not available.

9. Insert another sheet of paper (2 sheets in all),

positions of the ADUDB1. +terminal: test pin No. TP60 (white) [1]

that customer mainly use and confirm that "H"

- terminal: test pin No. TP57 (green) [2]

appears on the input check display.

Range: DC 20 V

10. In case of detection error, return to step 4 to conduct the adjustment again. In step 6, set power voltage to the value 1.0 V lower than the previous adjustment.

11. Repeat the steps 8 to 10 until detection error is resolved.

12. Pull out the inserted papers, and install the parts you removed.

E. Cleaning blade transportation lock This separates the cleaning blade from the drum, thus preventing any damage on the cleaning blade while moving the machine or during a long-term stor-

[1]

[2]

1050fs3057c

age. Use this when packing the machine while moving an installation location.

Note • Because the ADU is powered, do not drop any metal material on the board, or do not connect the tester pin to an irrelevant terminal. It may cause the board to short circuit and be damaged.

6. In the multi feed detection board /2 volume, set

NOTE • While conducting this mode, the blade is automatically replaced. In case the first cleaning blade was used before packing, be sure to perform a spring charge for the auto blade replacement as you reinstall the machine.

power voltage to the standard value. • Standard value: 8.0 ± 0.2 V

(1) Procedure

7. Pull out the paper inserted in step 4. 1. Check whether the currently used cleaning blade is the first one or the second one.

2. Enter the I/O check mode. 3. Enter "17" with the numeric keys. Confirm that "17-00" is displayed in the message display area.

382

1

4. Open the front door /Rt.

10. SERVICE MODE

6. The toner pump motor (M28) and the air pump motor (M29) start rotating. Press the STOP but-

Note

ton to stop them after abut 1 minute.

• If the front door /Rt is not open, the blade motor (M22) does not rotate.

5. Press the Start button. 6. The blade motor (M22) starts rotating, and the cleaning blade moves from the drum to the transportation lock position.

H. Adjustment when replacing the multi feed detection board (PI) Adjust when replacing the multi feed detection board of the PI section or the PI drive board (PIDB). Also, perform this adjustment when multi feed of special paper (thin paper, coated paper with less stiffness,

F.

Scanner transportation lock

thick paper) cannot be detected properly.

Move the scanner mirror to the transportation lock position, thus making it easy to fix the mirror with

NOTE

screws.

• The multi feed detection board /1 and /2 are

Use this when packing the machine while moving an

adjusted in the manufacturing process as a

installation location.

pair of upper and lower. Be sure to replace them as a pair.

(1) Procedure

• Adjustment error may occur because of the temperature of the sensor surface. Make the

1. Enter the I/O check mode.

adjustment at a temperature close to that in

2. Enter "36" with the numeric keys. Confirm that

which the copier is actually used (20 to 30°C).

"36-00" is displayed in the message display

(In case you brought a new part from out-

area.

doors, make the adjustment after the temper-

3. Press the Start button.

ature of the sensor surface and the room

4. The scanner motor (M27) starts rotating, and

temperature become the same)

the mirror moves to the left.

5. Fix the mirror with the lock screws of the scanner mirror you removed when unpacking the machine.

(1) Procedure

1. Replace the multi feed detection board /1, /2. (See "3.3.17 Removing/reinstalling the multi feed detection boards /1 (MFDB/1) and /2 (MFDB/2)") in Field Service for FD-501)

G. Removing toner in the toner mixing section After moving the installation location of the machine, remove toner which may have dropped into the mixing section of the toner supply section. (1) Procedure

1. Enter the I/O check mode. 2. Enter "54" with the numeric keys. Confirm that "54-00" is displayed in the message display area.

3. Press the Access button. 4. Enter "09" with the numeric keys. Confirm that "54-09" is displayed in the message display area.

5. Press the Start button.

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2. Check the stamp letter [1] placed on the multi

4. Open the FD upper door and front door to turn

feed detection board /1, /2, and rotate the

the jam clearing knob [1]. Insert one sheet of

rotary switch [2] on the PI drive board (PIDB) as

paper [2] (P/N 65AA-9910) between the multi

per following table.

feed detection board /1 and /2 [3] (200 to 300 g/m2 paper can also be used). Note • Turn the jam clearing knob until the paper hits the roller [4], thus confirming that the paper is between the multi feed detection board /1 and /2.

[2] [1]

[2]

fd501fs3005c

[1] Stamp letter

Rotary switch

A

1

B

2

C

3

D

4

E

6

F

7

Note • The rotary switch 5 is not used.

3. Select the output check code "70-82" of the I/ O check mode in the service mode.

384

[4]

[3] fd501fs3006c

10. SERVICE MODE

5. Press the Start button to activate the output

12. Pull out the inserted papers, and install the

check mode. Connect the tester (voltmeter) to

parts you removed.

the following positions of the PIDB. + terminal: test pin No. TP51 (GAIN) [1] - terminal: test pin No. TP11 (SGND) [2]

I.

Adjustment when replacing the multi feed detection board (PB)

Range: DC 20 V

Adjust when replacing the multi feed detection board of the PB or the PB control board (PBCB). Also, per-

VR2

form this adjustment when multi feed of special paper (thin paper, coated paper with less stiffness, thick paper) cannot be detected properly. NOTE • The multi feed detection board /1 and /2 are adjusted in the manufacturing process as a pair of upper and lower. Be sure to replace them as a pair. • Adjustment error may occur because of the temperature of the sensor surface. Make the adjustment at a temperature close to that in which the copier is actually used (20 to 30°C).

LED1 [1]

[2]

fd501fs3007c

(In case you brought a new part from outdoors, make the adjustment after the temperature of the sensor surface and the room

Note

temperature become the same)

• Because the FD is powered, do not drop any metal material on the board, or do not connect the tester pin to an irrelevant terminal. It may cause the board to short circuit and be damaged.

6. In the PIDB volume (VR2), set power voltage to

(1) Procedure

1. Replace the multi feed detection board /1, /2. (See ”3.2.24 Removing/reinstalling the multi feed detection board /1 (MFDTB71) and /2 (MFDTB72)” in Field Service for FB-501)

the standard value. Standard value: 8.0 ± 0.2 V

7. Pull out the paper inserted in step 4. 8. Insert one sheet of paper that customer mainly use (paper weight 50 to 300 g/m2), and confirm that the PIDB's LED (LED1) can be turned on. LED on: no multi feed (0 or 1 sheet of paper) LED off: multi feed (2 sheets of paper)

9. Insert another sheet of paper (2 sheets in all), that customer mainly use, and to see if the LED is turned off.

10. In case of detection error, return to step 4 to conduct the adjustment again. In step 6, set power voltage to the value 1.0 V lower than the previous adjustment.

11. Repeat steps 7 to 10 until detection error is resolved.

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2. Check the stamp letter [1] placed on the multi feed detection board /1, /2, and rotate the rotary switch [2] on the PBCB as per following table.

8. Press the Start button. The paper is fed from the PB cover paper tray and stops at the conveyance section. Note • Confirm that the paper is between the multi feed detection board /1 and /2.

9. After the operation, press the Stop button. 10. Connect the tester (voltmeter) to the following positions of the PBCB. + terminal: test pin No. TP28 (GAIN) [1] - terminal: test pin No. TP24 (SGND) [2] Range: DC 20 V

[1] [1]

[2] [2]

VR4

564Af3c002cb

564Af3c001cb

Note • Because the PB is powered, do not drop Stamp letter

Rotary switch

any metal material on the board, or do not

A

1

connect the tester pin to an irrelevant ter-

B

2

minal.

C

3

It may cause the board to short circuit and

D

4

E

5

3. Insert one sheet of paper (P/N 65AA-9910, fusing adjustment paper, 16 sheets/A3) in the cover paper tray of the PB (200 to 300 g/m2 paper can also be used).

4.

Select the output check code "75-96" of the I/ O check mode in the service mode.

5. Press the Start button to perform the all initializing operation. 6. After the operations, press the Stop button. 7. Select the output check code "75-95" of the I/ O check mode in the service mode.

385-1

be damaged.

11. In the PBCB volume (VR4), set power voltage to the standard value. Standard value: 8.0 ± 0.1 V

12. Pull out the paper inserted in step 8. 13. Insert one sheet of paper that customer mainly use (paper weight 50 to 300 g/m2), and confirm that the PBCB's LED (LED1) can be turned on. LED on: no multi feed (0 or 1 sheet of paper) LED off: multi feed (2 sheets of paper)

14. Insert another sheet of paper (2 sheets in all), that customer mainly use, and to see if the LED is turned off.

15. In case of detection error, return to step 3 to

10. SERVICE MODE NOTE

conduct the adjustment again. In step 11, set

• Only one type of data can be backed up.

power voltage to the value 1.0 V lower than the

When backed up again, data will be overwrit-

previous adjustment.

ten.

16. Repeat steps 3 to 14 until detection error is resolved.

17. Pull out the inserted papers, and install the parts you removed. J.

Finishing option adjustment data EEPROM storage (Installation initial data)

Backup adjustment data of the FD, SD, FS, PB which are adjusted in the field are stored in the non-volatile memory (EEPROM) of the each control board. When necessary, it can be recalled with installation initial data of Recall standard data (Finisher adjustment data) in the service mode. NOTE • Only one type of data can be backed up. When backed up again, data will be overwritten. • When the main body is connected to two or more option, data is backed up to all EEPROMs. If you want to back up data to specific option, connect specific option to the main body. (1) Procedure

1. Enter the I/O check mode. 2. Enter "90" with the numeric keys. Confirm that "9000" is displayed in the message display area.

3. Press the Start button. 4. "NOW" is displayed while in the back-up. And when completed, "FIN" is displayed and the current finisher adjustment data is backed up in the EEPROM.

K. Main body adjustment data parameter board storage (Installation initial data) Adjustment data of the main body which are adjusted in the field are backed up to the parameter board (PB). When necessary, it can be recalled with installation data of Recall standard data (Machine adjustment data, Process adjustment data) in the service mode.

1

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10. SERVICE MODE

Field Service Ver3.0 Nov.2006

(1) Procedure

• Replace the HDD1 in case performing the

1. Enter the I/O check mode. 2. Enter "91" with the numeric keys. Confirm that "9100" is displayed in the message display area.

3. Press the Start button. 4. "NOW" is displayed while in the back-up. And when completed, "FIN" is displayed and the current machine adjustment data and the process adjustment data are backed up in the PB. K. Hard disk check Perform this operation if you want to check the copier's hard disk /1 (HDD1) total capacity, the remaining capacity, and the malfunction code (SC4640 to SC46-43) related to the hard disk. (1) Procedure

1. Enter the I/O check mode. 2. Enter "99" with the numeric keys. Confirm that "99-00" is displayed in the message display area.

3. Press the Access button. 4. Enter one of the followings with the numeric keys. Check that "99-{{" ({{ represent multi code number) appear in the message display area. 01: HDD1 total capacity check 02: HDD1 remaining capacity check 03: HDD1 bad sectors check and recovery

5. Press the Start button. • HDD1 total capacity check: The total capacity is displayed • HDD1 remaining capacity check: Remaining capacity is displayed • HDD1 bad sectors check and recovery: During the operation-"NOW" appears The operation succeeded - "OK" appears The operation failed - "NG" appears Press the Start button to perform the HDD1 bad sectors check and recovery again when "NG" appears. NOTE • The operation can not be cancelled during the HDD1 bad sectors check and recovery (the STOP button or the [Return] key are disabled).

386

HDD1 bad sectors check and recovery do not prevent the malfunction code.

L.

10. SERVICE MODE

I/O check list

(1) Input check list Classifica- Symbol Code tion Analog

Multi

Name

Display and signal source

code PS31

01

H

01

Toner remaining sensor /1

PS32

02

Toner remaining sensor /2

PS33

03

Toner remaining sensor /3

PS34

04

Toner remaining sensor /4

No toner

L Toner

signal

TH5

02

00

Drum temperature sensor

TH1

03

00

Thermistor /1

TH3

04

00

Thermistor /3

TCSB

05

00

Humidity sensor signal

06

00

Max. density sensor monitor signal

07

00

Max. density sensor output signal

08

00

Gamma sensor output signal

DPSB

09

00

Drum potential sensor output signal

TCSB

10

00

Drum jam sensor output signal

Paper

PS8

11

01

Paper empty sensor /1 (Tray /1)

feed

PS14

02

Paper empty sensor /2 (Tray /2)

PS73

03

Paper empty sensor /1 (Tray /3)

PS79

04

Paper empty sensor /2 (Tray /4)

PS85

05

Paper empty sensor /3 (Tray /5)

01

Remaining paper VR /1 (Tray /1)

VR2

02

Remaining paper VR /2 (Tray /2)

VR10

03

Remaining paper VR /1 (Tray /3)

VR12

04

Remaining paper VR /2 (Tray /4)

VR14

05

Remaining paper VR /3 (Tray /5)

01

Paper size sensor /Fr1 (Tray /1)

PS5

02

Paper size sensor /Rr1 (Tray /1)

PS10

03

Paper size sensor /Fr2 (Tray /2)

PS11

04

Paper size sensor /Rr2 (Tray /2)

PS75

05

Paper size sensor /Fr1 (Tray /3)

PS76

06

Paper size sensor /Rr1 (Tray /3)

PS81

07

Paper size sensor /Fr2 (Tray /4)

PS82

08

Paper size sensor /Rr2 (Tray /4)

PS87

09

Paper size sensor /Fr3 (Tray /5)

PS88

10

Paper size sensor /Rr3 (Tray /5)

01

Paper size VR /1 (Tray /1)

VR4

02

Paper size VR /2 (Tray /2)

VR11

03

Paper size VR /1 (Tray /3)

VR13

04

Paper size VR /2 (Tray /4)

VR15

05

Paper size VR /3 (Tray /5)

VR1

PS4

VR2

12

13

14

0 to 255

Paper

No paper

0 (FULL) to 4 (EMPTY)

ON

OFF

0 to 255

1

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Classifica- Symbol Code tion Paper feed

Multi

Name

Display and signal source

code —

15



01 02

H

L

Paper size signal (Tray /1)

0: 11 x 17, 1: A3, 2: B4,

Paper size signal (Tray /2)

3: 81/2 x 14, 4: A4S, 5: 81/2 x 11R, 6: B5S, 7: 81/2 x 11, 8: 51/2 x 81/2S, 9: A4, 10: A5S, 11: B5, 12: A5, 13: B6S, 14: 51/2 x 81/2, 15: B6, 16: Special, 17: 81/8 x 131/4, 18: 8 x 13, 19: 81/4 x 13, 20: 81/2 x 13

PS6

16

01

Upper limit sensor /1 (Tray /1)

PS12

02

Upper limit sensor /2 (Tray /2)

PS71

03

Upper limit sensor /1 (Tray /3)

PS77

04

Upper limit sensor /2 (Tray /4)

PS83

05

Upper limit sensor /3 (Tray /5)

01

Tray /1 set signal



02

Tray /2 set signal



03

Tray /3 set signal



04

Tray /4 set signal



05

Tray /5 set signal

01

Handle release sensor /1 (Tray /1)

PS15

02

Handle release sensor /2 (Tray /2)

PS74

03

Handle release sensor /1 (Tray /3)

PS80

04

Handle release sensor /2 (Tray /4)

PS86

05

Handle release sensor /3 (Tray /5)

01

Paper feed sensor /1 (Tray /1)

conveyance PS13

02

Paper feed sensor /2 (Tray /2)

PS72

03

Paper feed sensor /1 (Tray /3)

PS78

04

Paper feed sensor /2 (Tray /4)

PS84

05

Paper feed sensor /3 (Tray /5)

01

Pre-registration sensor /1 (Tray /1)

PS18

02

Pre-registration sensor /2 (Tray /2)

PS89

03

Pre-registration sensor /1 (Tray /3)

PS93

04

Pre-registration sensor /2 (Tray /4)

PS95

05

Pre-registration sensor /3 (Tray /5)

01

Vertical conveyance sensor /1

PS21

02

Vertical conveyance sensor /3

PS90

03

Vertical conveyance sensor /1 (PF)

PS96

04

Vertical conveyance sensor /3 (PF)

PS20

05

Vertical conveyance sensor /2

PS91

06

Intermediate sensor /Up

PS97

07

Intermediate sensor /Lw



PS9

Paper feed, PS7

PS17

PS19

388

17

18

20

21

22

Upper limit

Not at upper limit

Set

Not set

ON

OFF

Paper

No paper

Classifica- Symbol Code tion

10. SERVICE MODE Multi

Name

code

Paper feed, PS41

01

Paper leading edge sensor

02

Loop sensor

PS40

03

Registration sensor

PS92

04

Loop sensor /1 (Tray /3)

PS94

05

Loop sensor /2 (Tray /4)

PS98

06

Loop sensor /3 (Tray /5)

PS99

07

PFU exit sensor

01

Fusing exit sensor

PS3

02

Paper exit sensor

PS48

03

Reverse sensor /1

PS47

04

Reverse sensor /2

PS23

05

Fusing jam sensor

PS50

06

ADU reverse paper exit sensor

01

Door switch /1

PS2

02

Door open/close sensor /2

PS1

03

Door open/close sensor /1

MS1/2

04

Interlock switch /1, /2

PS317

05

APS timing sensor

SW5

06

Door switch /2



07

Fusing section set detection signal



08

Sensitive drum section set detection signal

PS70

09

SW11

L

Paper

No paper

Open

Close

Set

Not set

Door open/close sensor (PF)

Open

Close

10

Vertical conveyance door switch /Up (PF)

ON

OFF

SW12

11

Vertical conveyance door switch /Lw (PF)

SW10

12

Door switch (PF)

Open

Close

SW13

13

Horizontal conveyance door switch (PF)

ON

OFF

01

Scanner home sensor

Home

Other than

position

home position

No original

Original

PS22

SW4

Scanner PS51 PS52

23

H

conveyance PS16

Peculiar

Display and signal source

24

25

30 31

01

APS sensor /1

PS53

02

APS sensor /2

PS317

08

APS timing sensor

Open

Close

CNT2

52

00

Key counter

Connected

Unconnected

functions PS37

53

00

Transfer assist home sensor

Home

Other than

PS26

54

01

Charger cleaning home sensor

position

home position

02

Charger cleaning limit sensor

Limit

Other than

position

limit position

Home

Other than

position

home position

Limit

Other than

position

limit position

ON

OFF

PS27 PS38

03

PS39 PS24 PS25

04 55

Transfer/separation home sensor Transfer/separation limit sensor

01

Blade sensor /1

02

Blade sensor /2

389

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P /1050e/1050eP

10. SERVICE MODE

Field Service Ver3.0 Nov.2006

Classifica- Symbol Code tion Peculiar

Multi

Name

Display and signal source

code MFDB1/2

56

00

H Multi feed detection board /1, /2

Multi feed

functions DF

FD

L Other than multi feed

PS303

1

Original size sensor /Lt

Paper

No paper

PS302

2

Original size sensor /Rt

PS306

3

Original registration sensor /Lt

PS308

4

Original conveyance sensor

PS309

5

Original reverse sensor

PS307

6

Original exit sensor /Lt

PS313

7

Original reverse exit sensor

PS314

8

Original exit sensor /Rt

PS305

9

Original empty sensor

PS301

10

RADF open/close sensor

Open

Close

MS301

11

Cover open/close sensor

PS318

12

Original registration sensor /Rt

Paper

No paper

PS304

13

Reverse jam sensor

PS311

14

Original skew sensor /Fr

PS310

15

Original count sensor

PS312

16

Original skew sensor /Rr

MFS1

17

Multi feed sensor /1



18





19



01

FD entrance sensor

No paper

Paper

PS4

02

PI exit sensor

Paper

No paper

PS5

03

Punch conveyance sensor

No paper

Paper

PS7

04

Main tray folding paper full sensor

Full

Other than full

PS8

05

2 holes punch home sensor

Other than

Home position

PS1

60

70

PS9

06

3 holes/4 holes home sensor

home position

PS10

07

Alignment plate home sensor

Home

Other than

PS11

08

Punch registration home sensor

position

home position

PS12

09

Punch scraps box set sensor

Set

Not set

PS23

10

Intermediate conveyance sensor

Paper

No paper

PS16

11

Sub tray paper exit sensor

PS17

12

Sub tray paper full sensor

Other than full

Full

PS18

13

Main tray paper exit sensor

Paper

No paper

PS20

14

Main tray upper limit sensor

Upper limit

Other than upper limit

PS22

15

Main tray lower limit sensor

Lower limit

Other than lower limit

390

PS23

16

Main tray empty sensor

Other than full

Full

PS26

17

Punch scraps full sensor

Other than full

Full



18









19



Classifica- Symbol Code tion FD

10. SERVICE MODE Multi

Name

Display and signal source

code —

70

H

L

20







DCPS

21

24 V output

Normal

Abnormal

PS2

22

Folding exit sensor

Paper

No paper

CN90

23

Main tray connection recognition (CN90

Unconnected

Connected

No paper

Paper

Pressure

Non-pressure

Paper

No paper

OFF

ON

connection) PS51

24

1st folding conveyance sensor

PS52

25

Folding entrance sensor

PS53

26

2nd folding conveyance sensor

PS54

27

3rd folding conveyance sensor

PS55

28

1st folding cam home sensor

PS56

29

2nd folding cam home sensor

PS57

30

3rd folding cam home sensor

PS58

31

S size conveyance sensor

PS6

32

Punch registration sensor

FDOB

33

Staple selection switch

FDOB

34

Punch selection switch

FDOB

35

Folding selection switch

FDOB

36

Start/Stop switch

FDOB

37

Multi feed function select switch

PS46

39

Sub tray paper full sensor

Full

Other than full

PS31

40

PI conveyance sensor /Up

Paper

No paper

PS37

41

PI conveyance sensor /Lw

PS32

42

PI upper limit sensor /Up

Upper limit

Other than upper limit

PS33

43

PI paper empty sensor /Up

Other than full

Full

PS34

44

PI lift plate home sensor /Up

Home

Other than

position

home position

No paper

Paper

PS35

45

L size sensor /Up

PS36

46

S size sensor /Up



47







PS38

48

PI upper limit sensor /Lw

Upper limit

Other than upper limit

PS39

49

PI paper empty sensor /Lw

Other than full

Full

PS40

50

PI lift plate home sensor /Lw

Home

Other than

position

home position

No paper

Paper

PS41

51

L size sensor /Lw

PS42

52

S size sensor /Lw

PS43

53

PI cover open/close sensor

Close

Open

PS44

54

PI paper set sensor /Up

No paper

Paper

PS45

55

PI paper set sensor /Lw



56









57



1

391

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P /1050e/1050eP

10. SERVICE MODE

Field Service Ver3.0 Nov.2006

Classifica- Symbol Code tion FD

SD

1

Name

Display and signal source

code —





59





60



PS47

61

PI max paper size sensor /Up

PS48

62

PI max paper size sensor /Lw

01

Entrance sensor

PS2

02

Horizontal conveyance sensor /1

PS3

03

Horizontal conveyance sensor /2

PS4

04

Horizontal conveyance exit sensor

PS5

05

Right angle conveyance sensor /1

PS6

06

Right angle conveyance sensor /2

PS7

07

Folding sensor /1

PS8

08

PS17

09

PS1

70

H

58

71

L





No paper

Paper

Paper

No paper

No paper

Paper

Folding passage sensor

Paper

No paper

Overlap home sensor

Home

Other than

position

home position

PS18

10

Folding main scan alignment home sensor /Fr1

Other than

Home

PS49

11

Folding main scan alignment home sensor /Fr2

home position

position

PS20

12

1st folding blade home sensor /1

PS21

13

1st folding blade home sensor /2

Home

Other than

position

home position

Other than

Home

home position

position

PS22

392

Multi

14

2nd folding blade home sensor /1

PS23

15

2nd folding blade home sensor /2

Home

Other than

PS24

16

Folding exit home sensor

position

home position

PS9

17

Tri-folding exit sensor

Paper

No paper

PS10

18

Tri-folding paper full sensor

Other than full

Full

PS11

19

Subtray exit sensor

Paper

No paper

PS12

20

Subtray paper full sensor

Other than full

Full

PS44

21

Folding sensor /2

No paper

Paper

PS19

22

Folding main scan alignment home sensor /Rr

Home

Other than home position

PS46

23

Guide shaft home sensor

position

HS2/HS4

24

Clincher start sensors /Rt and /Lt

No clinch

Clinch



25









26





27





28





29





30





31





32



PS13

33

Saddle stitching paper sensor

No paper

Paper

PS14

34

Bundle sensor /1

Classifica- Symbol Code tion SD

10. SERVICE MODE Multi

Name

Display and signal source

code PS15 PS16 PS25 PS26 PS27

71

H

L

35

Bundle sensor /2

No paper

Paper

36

Bundle registration plate home sensor

Other than

Home

home position

position

37 38 39

Stapler movement home sensor

Home

Other than

position

home position

Other than

Home

home position

position

Saddle stitching press home sensor

Home

Other than

position

home position

Upper limit

Other than

Clincher up down home sensor

PS28

40

Saddle stitching alignment home sensor /Rt

PS29

41

Saddle stitching alignment home sensor /Lt

PS33

42

Bundle clip upper limit sensor

upper limit PS30

43

Bundle clip lower limit sensor

Lower limit

Other than lower limit

PS32

44

Bundle arm home sensor

Home

Other than

PS31

45

Bundle arm rotation home sensor

position

home position

PS34

46

Bundle registration home sensor

PS35

47

Bundle press stage up down home sensor

PS45

48

Bundle press stage up down limit sensor

Upper limit

Other than upper limit

PS37 PS47

49 50

Bundle press home sensor Bundle press lower limit sensor

Other than

Home

home position

position

Other than

Lower limit

lower limit PS48

51

Scraps press home sensor

Other than

Home

home position

position

PS40

52

Scraps box set sensor

Set

Not set

PS41

53

Trimmer scraps full sensor

Other than full

Full

PS36

54

Bundle press movement home sensor

Home

Other than

PS38

55

Bundle arm assist home sensor

position

home position

PS39

56

Bundle arm assist upper limit sensor

Upper limit

Other than upper limit

SW1

57

Staple empty switch /Rt

No staple

Staple

SW2

58

Staple empty switch /Lt

HS1

59

Stapler home sensor /Rt

Other than

Home

HS3

60

Stapler home sensor /Lt

home position

position



61









62





63





64



PS42

65

Front door sensor /Rt

Open

Close

PS43

66

Front door sensor /Lt

1

393

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P /1050e/1050eP

10. SERVICE MODE

Field Service Ver3.0 Nov.2006

Classifica- Symbol Code tion SD

Name

Display and signal source

code PS54

71

PS55 PS56

FS

Multi

H

L

67

Bundle sensor /4

Paper

No paper

68

Trimmer registration sensor

Registration

Other than regis-

position

tration position

69

Folding sub scan alignment home sensor

Home

Other than

position

home position

PS57

70

Bundle exit sensor /2

No paper

Paper

PS58

71

Bundle tray set sensor

Not set

Set

PS59

72

Trimmer board replacement sensor

Replace

Not replace



73









74



PS61

75

Bundle tray paper full sensor

Full

Other than full



76







PS60

77

Folding entrance sensor

No paper

Paper

01

Rear stopper home sensor

Home

Other than

position

home position

Other than

Home

home position

position

Home

Other than

position

home position

Other than

Home

home position

position

Home

Other than

position

home position

Scraps box

No scraps

PS35

72

PS33

02

PS32

03

PS14

04

PS11

05

PS34

06

Intermediate roller home sensor Stack assist home sensor Stapler rotation home sensor Stapler movement home sensor Staple scraps box set sensor

box PS30

07

Sub tray paper full sensor

Other than full

Full

PS1

08

Sub tray paper exit sensor

Paper

No paper

PS5

09

Stacker entrance sensor

PS4

10

FNS entrance sensor

No paper

Paper

PS15

11

Counter reset sensor

Reset

Other than reset

PS12

12

Paper exit opening sensor

Other than

Home

home position

position

PS10

13

Main tray paper exit sensor

Paper

No paper

PS3

14

Tray lower limit sensor

Lower limit

Other than lower limit

PS7

15

Stapler paper exit upper limit sensor

Other than

Upper limit

upper limit PS2

16

Tray upper limit sensor

Upper limit

Other than upper limit

FS

394



17





18



19





1

72









Classifica- Symbol Code tion

10. SERVICE MODE Multi

Name

Display and signal source

code

H



20



PS47

21

Staple ready sensor /Fr

Other than

L

Ready

ready PS43

22

Cartridge set sensor /Fr

No cartridge

Cartridge

PS45

23

Staple empty sensor /Fr

No staple

Staple

PS41

24

Stapler home sensor /Fr

Other than

Home

home position

position

Other than

Ready

PS46

25

Staple ready sensor /Rr

ready PS42

26

Cartridge set sensor /Rr

No cartridge

Cartridge

PS44

27

Staple empty sensor /Rr

No staple

Staple

PS40

28

Stapler home sensor /Rr

Other than

Home

home position

position



29







PS20

30

Stacker empty sensor

No paper

Paper

PS9

31

Paper exit arm home sensor

Home

Other than

position

home position

MS1

32

Door switch

Open

Close

PS31

33

Alignment home sensor /Fr

Home

Other than

PS8

34

Alignment home sensor /Rr

position

home position

01

Entrance sensor

Paper

No paper

Upper limit

Other than

LS

PS4

tandem

73

PS11

02

Sub tray paper exit sensor

(1st)

PS7

03

Conveyance sensor /1

PS16

04

Conveyance sensor /2 (LS-501 only)

PS17

05

Conveyance sensor /3 (LS-501 only)

PS18

06

Tandem exit sensor (LS-501 only)

PS3

07

Stacker tray upper limit sensor

upper limit PS6

08

Paper empty sensor

Full

Other than full

PS13

09

2,000 sheets stacked sensor

ON

OFF



10







PS14

11

5,000 sheets stacked sensor

ON

OFF

PS9

12

Sub tray full sensor

Full

Other than full

PS1

13

Stacker tray set sensor

Set

Not set

RS1

14

Hand cart reset switch

PS15

15

Stacker tray arm release sensor

ON

OFF

TOB

16

Paper exit switch

MS1

17

Door switch

Open

Close

RS2

18

JAM door switch

PS8

19

Sub tray door sensor

1

395

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P /1050e/1050eP

10. SERVICE MODE

Field Service Ver3.0 Nov.2006

Classifica- Symbol Code

Name

Display and signal source

code

tion LS

Multi

MS2

73

20

H Stacker tray upper limit switch

Upper limit

tandem (1st)

L Other than upper limit

MS3

21

Stacker tray lower limit switch

Lower limit

Other than lower limit

PS12

22

Alignment home sensor

Home

Other than

PS11

23

Shift unit home sensor

position

home position

PS5

24

Grip conveyance home sensor

01

Entrance sensor

Paper

No paper

Upper limit

Other than

LS

PS4

74

tandem

PS11

02

Sub tray paper exit sensor

(2nd)

PS7

03

Conveyance sensor /1

PS16

04

Conveyance sensor /2 (LS-501 only)

PS17

05

Conveyance sensor /3 (LS-501 only)

PS18

06

Tandem exit sensor (LS-501 only)

PS3

07

Stacker tray upper limit sensor

upper limit PS6

08

Paper empty sensor

Full

Other than full

PS13

09

2,000 sheets stacked sensor

ON

OFF



10







PS14

11

5,000 sheets stacked sensor

ON

OFF

PS9

12

Sub tray full sensor

Full

Other than full

PS1

13

Stacker tray set sensor

Set

Not set

RS1

14

Hand cart reset switch

PS15

15

Stacker tray arm release sensor

ON

OFF

TOB

16

Paper exit switch

MS1

17

Door switch

Open

Close

MS4

18

JAM door switch

PS8

19

Sub tray door sensor

MS2

20

Stacker tray upper limit switch

Upper limit

Other than upper limit

MS3

21

Stacker tray lower limit switch

Lower limit

Other than lower limit

PB

396

2

PS12

22

Alignment home sensor

Home

Other than

PS11

23

Shift unit home sensor

position

home position

PS5

24

Grip conveyance home sensor

01

Entrance sensor

No paper

Paper

PS2

02

SC entrance sensor

PS3

03

Cover paper entrance sensor

PS4

04

Sub tray exit sensor

PS5

05

Sub tray full sensor

Other than full

Full

M2

06

Intermediate conveyance motor

Abnormal

Normal

M91

07

Sub tray exit motor

Normal

Abnormal

PS1

75

Classifica- Symbol Code tion PB

10. SERVICE MODE Multi

Name

Display and signal source

code PS12

75

08

H SC switchback arm pressure detection

L

OFF

ON

ON

OFF

Home

Other than

position

home position

sensor PS13

09

SC switchback spring pressure detection sensor

PS14

10

SC alignment HP sensor

PS16

11

SC paper detection sensor

No paper

Paper

PS17

12

SC roller release sensor

Press the

Release the

roller

roller

Home

Other than

position

home position

Press the

Release the

roller

roller

PS18 PS19

13 14

Clamp entrance movement HP sensor Clamp entrance roller release sensor

PS21

15

Clamp alignment HP sensor

Home

Other than

PS22

16

Clamp HP sensor

position

home position

PS23

17

Clamp pressure sensor

ON

OFF

PS24

18

Clamp rotation HP sensor

Home

Other than

position

home position

Pressurize

Not pressur-

PS25

19

Clamp rotation pressure sensor

ize PS26

20

Cover paper table upper limit sensor /Fr

Upper limit

Not at upper

PS27

21

Cover paper table upper limit sensor /Rr

PS28

22

Clamp paper sensor

No paper

Paper

PS29

23

Book thickness sensor

Detection

No detection

PS31

24

Glue tank movement limit sensor

Upper limit is

Not reached

limit

reached PS32

25

Glue apply position detection sensor

No paper

Paper

PS33

26

Glue tank HP sensor

Home

Other than

position

home position

PS36

27

Pellet remain sensor

No Pellet

Pellet

PS37

28

Pellet count sensor

No detection

Detection

PS38

29

Pellet supply arm upper limit sensor

Upper limit

Not at upper limit

PS39

30

Pellet supply arm lower limit sensor

Lower limit

Not at lower limit

M32

31

Glue apply roller motor

Normal

Abnormal

PS3

32

Paper exit sensor

No paper

Paper

PS41

33

Cover paper alignment HP sensor

Home

Other than

Cover paper conveyance arm HP sensor

position

home position

No paper

Paper

PS42

34

/Rt PS43

35

Cover paper conveyance arm HP sensor /Lt

PS44

36

Cover paper switchback sensor

2

397

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P /1050e/1050eP

10. SERVICE MODE

Field Service Ver3.0 Nov.2006

Classifica- Symbol Code tion PB

Multi

Name

Display and signal source

code PS45

75

H

37

Cover paper sensor /Rt

PS46

38

Cover paper sensor /Lt

PS47

39

PS53

L

No paper

Paper

Cover paper table HP sensor /Fr

Other than

Home

40

Cover paper table HP sensor /Rr

home position

position

PS48

41

Cover paper folding plate HP sensor /Rt

Home

Other than

PS49

42

Cover paper folding plate HP sensor /Lt

position

home position

PS50

43

Cover paper folding plate encorder sensor

Detection

No detection

PS51

44

Cover paper folding plate position sensor

At the refer-

Not at the

ence posi-

position

tion PS52

45

Cover paper folding pressure sensor

Pressurize

Not pressurize

SW41 SW42

46 47

Cutter HP sensor Cutter HP sensor

Other than

Home

home position

position

Other than

End position

end position MS2

48

Front door switch

Close

Open



49







PS61

50

Book end sensor

Detection

No detection

PS62

51

Cover paper conveyancebelt movemen-

Home

Other than

tHP sensor

position

home position

Lower limit

Not at lower

PS63

52

Cover paper belt HP sensor

PS64

53

Cover paper belt lower limit sensor

limit PS65

54

Book load limit sensor

Not at upper

Upper limit

limit PS66

55

Book sensor /1

PS67

56

Book sensor /2

PS68

57

Book stopper HP sensor

No paper

Paper

Home

Other than

position

home position

PS69

58

Cart set sensor

Set

Not set

OB/2

59

Book stock operation board

SW OFF

SW ON



60







SW1

61

Upper door switch

Open

Close

M81

62

Exhaust fan /2

Abnormal

Normal

M4

63

Pellet supply cooling fan

PBCB

64

FNS connection detection signal

Connected

Not connected



65

Cover paper tray set detection signal

Not set

Set

PS71

66

Cover paper empty sensor

No paper

Paper



67

power cord connection detection signal

Connected

Not connected

398

2

Classifica- Symbol Code tion PB

10. SERVICE MODE Multi

Name

Display and signal source

code PS74

75

68

H Cover paper tray upper limit sensor

Upper limit

L Not at upper limit

PS75

69

Cover paper conveyance sensor /1

No paper

Paper

PS76

70

Cover paper conveyance sensor /2

PS77

71

Cover paper conveyance sensor /3

PS78

72

Cover paper conveyance sensor /4

PS79

73

Cover paper conveyance sensor /5

PS80

74

Waste box full sensor

Other than full

Full

PS81

75

Waste box set sensor

Set

Not set

M71

76

Cover paper tray fan /1

Abnormal

Normal

M72

77

Cover paper tray fan /2

M74

78

Cover paper feed motor

Abnormal

Normal

M80

79

Exhaust fan /1

PS82

80

Cover paper tray knob sensor

Locked

Unlocked

TH2

81

Glue tank temperature sensor /up

0 to 255

TH3

82

Glue tank temperature sensor /Md

0 to 255

TH4

83

Glue tank temperature sensor /Md

0 to 255

TH1

84

Glue apply roller temperature sensor

0 to 255

OB/1

85

Manual operation board

Glue apply

Glue apply

SW OFF

SW ON

Alignment

Alignment

SW OFF

SW ON

Start SW

Start SW

OFF

ON

OB/1

86

OB/1

87

Manual operation board Manual operation board

MS1

88

Pellet supply door switch

Close

Open

TH1

89

Glue apply roller temperature sensor

Abnormal

Normal

Paper

No paper

(overheat abnormality) TH1

90

Glue apply roller temperature sensor (low-temperature abnormality)

TH2

91

Glue tank temperature sensor /up (overheat abnormality)

TH2

92

Glue tank temperature sensor /up (low-temperature abnormality)

TH3

93

Glue tank temperature sensor /Md (overheat abnormality)

94

Glue tank temperature sensor /Md (low-temperature abnormality)

TH

95

Glue tank temperature sensor /Lw (overheat abnormality)

96

Glue tank temperature sensor /Lw (low-temperature abnormality)

ADU

PS35 PS43

80

01

ADU conveyance sensor /1

02

ADU exit sensor

2

399

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P /1050e/1050eP

10. SERVICE MODE

Field Service Ver3.0 Nov.2006

Classifica- Symbol Code tion ADU

400

Multi

Name

code PS49

80

Display and signal source H

03

ADU accelerate sensor

PS42

04

ADU deceleration sensor

PS44

05

PS46

L

Paper

No paper

ADU handle release sensor

Release

Set

06

ADU reverse sensor /1

Paper

No paper

PS45

07

ADU reverse sensor /2

PS36

08

ADU conveyance sensor /2

10. SERVICE MODE

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 (2) Output check list Note • Do not output codes which are not described in the output check list. Classifi- Symbol

Code

cation

Multi

Name

code

Analog

L1,FM19

00

00

Exposure lamp + Scanner cooling fan

signal

M6

01

00

Toner bottle motor



02

00



03

00



04

00



05

00



06

00



07

00



08

00



09

00



15

01

Data collection count clear

02

Mode memory clear

98

CS Remote Care memory initialization

Data

Remark



clear

Used in the CS Remote Care mode

— Paper feed

M22

17

00

Cleaning blade packing lock move



18

01



CL11

02

Forced separation clutch (Tray /4)



03



01

Separation clutch /1 (Tray /1)

CL7

02

Separation clutch /2 (Tray /2)

CL7

03

Separation clutch /1 (Tray /3)

CL10

04

Separation clutch /2 (Tray /4)

CL13

05

Separation clutch /3 (Tray /5)

M4,

06

Paper feed motor + Separation clutch /1

CL5

19

CL5

(Tray /1)

M4,

07

CL7

Paper feed motor + Separation clutch /2 (Tray /2)

M40,

08

CL7

Paper feed motor + Separation clutch /1 (Tray /3)

M40,

09

CL10

Paper feed motor + Separation clutch /2 (Tray /4)

M40,

10

CL13 SD3

Used in re-packing

Paper feed motor + Separation clutch /3 (Tray /5)

20

01

Pick-up solenoid /1 (Tray /1)

SD4

02

Pick-up solenoid /2 (Tray /2)

SD14

03

Pick-up solenoid /1 (Tray /3)

SD15

04

Pick-up solenoid /2 (Tray /4)

SD16

05

Pick-up solenoid /3 (Tray /5)

401

bizhub PRO 1050/1050P /1050e/1050eP

10. SERVICE MODE Classifi- Symbol

Field Service Ver3.0 Nov.2006 Code

cation

Multi

Remark

code

Paper

CL4

01

Paper feed clutch /1 (Tray /1)

feed

CL6

02

Paper feed clutch /2 (Tray /2)

CL6

03

Paper feed clutch /1 (Tray /3)

CL9

04

Paper feed clutch /2 (Tray /4)

CL12

05

Paper feed clutch /3 (Tray /5)

01

Vertical conveyance clutch /1

CL3

02

Vertical conveyance clutch /3

CL1

03

Pre-registration clutch /1 (Tray /3)

CL3

04

Pre-registration clutch /2 (Tray /4)

CL4

05

Pre-registration clutch /3 (Tray /5)

CL2

06

Vertical conveyance clutch /2

CL2

07

Intermediate clutch /Up (PF)

CL5

08

Intermediate clutch /Lw (PF)

M8

09

Vertical conveyance motor (290 mm/s)

10

Vertical conveyance motor (425 mm/s)

11

Vertical conveyance motor (490 mm/s)

12

Vertical conveyance motor (1000 mm/s)

13

Paper feed motor + Vertical conveyance

CL1

21

22

M4, CL1

clutch /1

M4,

14

CL3 15

CL1

Paper feed motor + Pre-registration clutch /1 (PF)

M40,

16

CL3

Paper feed motor + Pre-registration clutch /2 (PF)

M40,

17

CL4

Paper feed motor + Pre-registration clutch /3 (PF)

M4,

18

CL2

Paper feed motor + Vertical conveyance clutch /2

M40,

19

CL2

Paper feed motor + Intermediate clutch / Up (PF)

M40,

20

CL5 M25

Paper feed motor + Vertical conveyance clutch /3

M40,

Paper feed motor + Intermediate clutch / Lw (PF)

01

Paper lift motor /1 (Tray /1)

From the tray lowering

M26

02

Paper lift motor /2 (Tray /2)

position to the upper limit

M42

03

Paper lift motor /1 (Tray /3)

M43

04

Paper lift motor /2 (Tray /4)

M44

05

Paper lift motor /3 (Tray /5)

01

Tray lock solenoid /1 (Tray /1)

SD2

02

Tray lock solenoid /2 (Tray /2)

SD10

03

Tray lock solenoid /1 (Tray /3)

SD11

04

Tray lock solenoid /2 (Tray /4)

SD12

05

Tray lock solenoid /3 (Tray /5)

SD1

402

Name

23

24

Classifi- Symbol

Code

cation Paper

10. SERVICE MODE Multi

Name

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

Remark

code M5

25

feed

M18

M9

26

27

M13

M4

28

M40

01

Conveyance motor (290 mm/s)

02

Conveyance motor (425 mm/s)

03

Conveyance motor (490 mm/s)

01

Loop motor (1000 mm/s)

02

Loop motor (825 mm/s)

03

Loop motor (520 mm/s)

04

Loop motor (490 mm/s)

05

Loop motor (425 mm/s)

06

Loop motor (290 mm/s)

01

Paper exit motor /1 (290 mm/s)

02

Paper exit motor /1 (425 mm/s)

03

Paper exit motor /1 (490 mm/s)

04

Paper exit motor /1 (520 mm/s)

05

Paper exit motor /1 (825 mm/s)

06

Paper exit motor /1 (1000 mm/s)

10

Reverse paper exit motor (1000 mm/s)

11

Reverse paper exit motor (825 mm/s)

12

Reverse paper exit motor (520 mm/s)

01

Paper feed motor

02

Paper feed motor (PF)

SD5

29

00

Drum claw solenoid

M41

30

01

PF exit conveyance motor (290 mm/s)

02

PF exit conveyance motor (1000 mm/s)

03

PF exit conveyance motor (490 mm/s)

04

PF exit conveyance motor (425 mm/s)

Scanner M27

31

00

Home search + Scan

M21,

32

00

Polygon motor (low speed) + Polygon

FM18

cooling fan 01

Polygon motor (middle speed) + Polygon cooling fan

02

Polygon motor (high speed) + Polygon cooling fan

M27,L1

34

00

Shading correction

M27,

35

00

DF scan position move + Scanner cooling

FM19

fan

M27

36

00

Scanner packing lock move

Used in re-packing



37





LDB, M21

38

00

LD current value measurement (LD alarm level) Can be confirmed with list output

403

bizhub PRO 1050/1050P /1050e/1050eP

10. SERVICE MODE Classifi- Symbol

Field Service Ver3.0 Nov.2006 Code

cation Main

Multi

Name

code M1

40

body

M2,M3

41

00

Fusing motor

01

Fusing motor (290 mm/s)

02

Fusing motor (425 mm/s)

03

Fusing motor (490 mm/s)

00

Drum motor + Developing motor

01

Drum motor (290 mm/s) + Developing motor

02

Drum motor (425 mm/s) + Developing motor

03

Drum motor (490 mm/s) + Developing motor

FM19

01

Scanner cooling fan

02

Suction fan /1 (high speed)

03

Suction fan /1 (low speed)

FM5

04

Developing suction fan

FM1

06

Cooling fan /1 (high speed)

07

Cooling fan /1 (low speed)

08

Cooling fan /2 (high speed)

09

Cooling fan /2 (low speed)

10

Cooling fan /3 (high speed)

11

Cooling fan /3 (low speed)

13

Suction fan /2, /3 (high speed)

14

Suction fan /2, /3 (low speed)

FM18

15

Polygon cooling fan

FM9

16

Paper exit cooling fan /1

FM10

17

Paper exit cooling fan /2

FM20,

18

Paper feed assist fan /Fr1, /Rr1 (Tray /1)

19

Paper feed assist fan /Fr2, /Rr2 (Tray /2)

20

Paper feed assist fan /Fr1, /Rr1 (Tray /3)

21

Paper feed assist fan /Fr2, /Rr2 (Tray /4)

22

Paper feed assist fan /Fr3, /Rr3 (Tray /5)

FM4

23

Transfer/separation suction fan

FM25,

24

Power supply cooling fan /1, /2

FM12

25

IPB cooling fan

FM11

26

Pump cooling fan

FM27

27

Power supply cooling fan /3 (high speed)

28

Power supply cooling fan /3 (low speed)

FM6

FM2

FM3

FM7,8

42

FM21 FM22, FM23 FM41, FM42 FM43, FM44 FM45, FM46

FM26

404

Remark

Classifi- Symbol

Code

cation

10. SERVICE MODE Multi

Name

Remark

code

Main

CNT1

body

01

Total counter

CNT2

02

Key counter

PS54

03

Centering sensor LED

01

Transfer assist motor

M19

43

44

Perform with ADU pulled out to prevent drum damage

M24

45

06

Web motor

Peculiar M23

46

00

Charger cleaning motor (shuttle)

01

Charger cleaning motor (to the back)

02

Charger cleaning motor (to the front)

00

Transfer/separation cleaning motor (shut-

functions

M20

47

tle) 01

Transfer/separation cleaning motor (to the back)

02

Transfer/separation cleaning motor (to the front)

OB2

48

00

Illuminate all LEDs

M20,

49

00

Charger cleaning + Transfer/separation

M23

cleaning (shuttle)

M3,M2

50

00

Developing motor + Drum motor

EL

51

00

Erase lamp

TSL

52

00

Transfer exposure lamp



53

01

Status indicator lamp — PAT1 ON

02

Status indicator lamp — PAT2 ON

03

Status indicator lamp — PAT3 ON

04

Status indicator lamp — PAT4 ON

00

Intermediate hopper motor

M7

03

Toner hopper motor

M28

04

Toner pump motor (high speed)

05

Toner pump motor (low speed)

06

Air pump motor (high speed)

07

Air pump motor (low speed)

08

Toner pump motor (high speed) +

M11

54

M29

M28, M29

Air pump motor (high speed) 09

M10

Toner pump motor (low speed) +

Used after moving the

Air pump motor (low speed)

machine

10

Air separation motor

LCDB

55

00

Message test

M30

56

00

Recycle cut motor



57





58





59





PCS part

405

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P /1050e/1050eP

10. SERVICE MODE Classifi- Symbol

Field Service Ver3.0 Nov.2006 Code

cation DF

Multi

Name

code M302

60

1

Original feed motor forward rotation

M302

2

Original feed motor reverse rotation

M301

3

Original conveyance motor forward rotation

M301

4

Original conveyance motor reverse rotation

M304

5

Original exit motor /1 forward rotation

M304

6

Original exit motor /1 reverse rotation

M305

7

Original exit motor /2 forward rotation

M305

8

Original exit motor /2 reverse rotation

M303

9

Tray up down motor forward rotation

M303

10

Tray up down motor reverse rotation

SD302

11

Paper press release solenoid

SD303

12

Gate solenoid

SD304

13

Paper exit gate solenoid

SD301

14

SDF switch solenoid

FM301,

15

Cooling fan /Lt + cooling fan /Rt

01

Entrance conveyance motor

M2

02

Punch conveyance motor

M3

03

Intermediate conveyance motor

M4

04

1st folding motor forward

M4

05

1st folding motor reverse

M5

06

2nd folding motor forward

M5

07

2nd folding motor reverse

M6

08

3rd folding motor forward

M6

09

3rd folding motor reverse

M7

10

PI conveyance motor

M8

11

Paper lift motor /Up (down)

M8

12

Paper lift motor /Up (up)

M9

13

Paper lift motor /Lw (down)

M9

14

Paper lift motor /Lw (up)

M17

15

Main tray paper exit motor

M10

21

Punch motor (3 holes/4 holes)

M10

22

Punch motor (2 holes)

M11

23

Tray up down motor (home search)

M12

24

Alignment motor (home search)

M13

26

Punch registration motor (home search)

M14

27

FM302 FD

M1

70

1st folding release motor (conveyance position move)

M14

28

1st folding release motor (folding position move)

406

1

Remark

Classifi- Symbol

Code

cation FD

10. SERVICE MODE Multi

Name

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

Remark

code M15

70

29

2nd folding release motor (conveyance position move)

M15

30

2nd folding release motor (folding position move)

M16

31

3rd folding release motor (conveyance position move)

M16

32

3rd folding release motor (folding position move)

SD

SD1

61

Entrance gate solenoid

SD3

62

S size gate solenoid

SD4

63

L size gate solenoid

SD5

64

Roller solenoid /1

SD6

65

Roller solenoid /2

SD7

66

Roller solenoid /3

SD8

67

Roller solenoid /4

SD9

68

Sub tray gate solenoid

SD12

69

Paper exit solenoid

SD13

70

PI pick-up solenoid /Up

SD14

71

PI pick-up solenoid /Lw

SD15

72

Folding gate solenoid



73



SD18

74

2nd folding roller solenoid

CL1

75

PI registration clutch /Up

CL2

76

PI registration clutch /Lw



81



MFDB1

82

Multi feed detection board /1 (CLK output)

FDOB

89

FD operation board (lit all LEDs)

JAMIB

90

Jam indicator board (lit all LEDs)



99



01

Entrance conveyance motor

M2

02

Horizontal conveyance motor

M3

03

Folding entrance motor

M4

04

Folding conveyance motor

M4

05

Folding conveyance motor

M6

06

Right angle conveyance motor

M29

07

Stapler motor /Rt (stapling)

M30

08

Stapler motor /Lt (stapling)

M5

09

Bundle exit motor

M8

10

Folding sub scan alignment exit motor

M5

21

Bundle exit motor (home search)

M7

24

Folding main scan alignment motor /Fr

M1

71

(home search)

1

407

bizhub PRO 1050/1050P /1050e/1050eP

10. SERVICE MODE Classifi- Symbol

Field Service Ver3.0 Nov.2006 Code

cation SD

Multi

Name

Remark

code M7

71

25

Folding main scan alignment motor /Fr (alignment)

M8

27

Folding sub scan alignment exit motor (home search)

M9

29

Saddle stitching alignment motor /Rt (home search)

M9

30

Saddle stitching alignment motor /Rt (inward movement)

M10

31

Bundle arm motor (home search)

M10

32

Bundle arm motor (inward movement)

M11

33

Bundle clip motor (home search)

M12

34

Bundle registration motor (home search)

M13

35

Overlap motor (home search)

M14

36

Folding main scan alignment motor /Rr (home search)

M14

37

Folding main scan alignment motor /Rr (forward movement)

M15

39

Stapler movement motor (home search)

M15

40

Stapler movement motor

M16

41

Saddle stitching alignment motor /Lt (home search)

M16

42

Saddle stitching alignment motor /Lt (inward movement)

M17

43

Bundle press movement motor (home search)

M18

44

1st folding blade motor (home search)

M19

45

2nd folding blade motor (home search)

M20

46

Clincher up down motor (home search)

M20

47

Clincher up down motor (stapling)

M21

48

Saddle stitching press motor (home search)

M22

49

Bundle arm rotation motor (home search)

M23

50

Bundle press motor (home search)

M24

51

Bundle press stage up down motor (home search)

M25

52

Guide shaft motor (home search)

M31

53

Trimmer blade motor (home search)

M31

54

Trimmer blade motor (trimming position)

Available after 71-53 (home search)

M32

55

Trimmer press motor (home search)

M32

56

Trimmer press motor (upper limit search)

M32

57

Trimmer press motor (pressing)

Available after 71-55 (home search)

408

1

Classifi- Symbol

Code

cation SD

10. SERVICE MODE Multi

Name

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

Remark

code M32

71

58

Trimmer press motor (movement to trim-

Available after 71-55

mer board release position)

(home search)

M10

59

Bundle arm motor (inward movement)

M23

60

Bundle press motor (pressing)

M24

61

Bundle press stage up down motor (up)

M24

62

Bundle press stage up down motor (home search for the bundle registration plate)

FS

M26

63

Bundle arm assist motor (home search)

SD1

71

Entrance gate solenoid

SD2

72

Right angle conveyance gate solenoid

SD3

73

Horizontal conveyance gate solenoid

SD4

74

Roller release solenoid /4

SD5

75

Roller release solenoid /1 (roller press)

SD5

76

Roller release solenoid /1 (roller release)

SD6

77

Roller release solenoid /2

SD7

78

Roller release solenoid /3 (roller press)

SD7

79

Roller release solenoid /3 (roller release)

SD8

80

Folding unit lock solenoid (lock)

SD8

81

Folding unit lock solenoid (release)

SD11

82

Trimmer board solenoid (ON once)

SD11

83

Trimmer board solenoid (ON twice)

CL1

86

Tri-folding exit clutch

FM1

87

Scraps removal fan motor



95

Trimmer board solenoid operation

Reset after replace the

counter reset

trimmer board.

M1 M3

M22

72

01

Conveyance motor (1000 mm/sec)

06

Tray up down motor (home search)

07

Tray up down motor (lower limit move)

08

Tray up down motor (staple mode up down)

11

Alignment motor /Fr (home search)

12

Alignment motor /Fr (A4S standby position move) Note: effective after 72-11 home search

13

Alignment motor /Fr (A4S position move) Note: effective after 72-12 A4S standby position move

14

Alignment motor /Fr (A4S standby position move) Note: effective after 72-13 A4S position move

M7

M8

16

Main tray paper exit motor (800 mm/sec)

17

Main tray paper exit motor (205 mm/sec)

21

Paper exit opening motor (home search)

1

409

bizhub PRO 1050/1050P /1050e/1050eP

10. SERVICE MODE Classifi- Symbol

Field Service Ver3.0 Nov.2006 Code

cation FS

Multi

Name

code M8

72

22

Paper exit opening motor (full opening: approx. 55°)

23

Paper exit opening motor (half opening: approx. 44°)

24

Paper exit opening motor (small opening: approx. 27°)

M31

M30

M11

26

Stapler motor /Fr (needles out, empty staple)

27

Stapler motor /Fr (staple)

28

Stapler motor /Rr (needles out, empty staple)

29

Stapler motor /Rr (staple)

31

Stapler movement motor (home search)

32

Stapler movement motor (A4 1 staple position move)

M13

36

Stacker entrance motor (1000 mm/sec)

M26

41

Rear stopper motor (home search)

42

Rear stopper motor (stopper release)

SD5

46

Bypass solenoid

SD2

47

Gate solenoid

SD9

48

Paper exit opening solenoid (ON/OFF)

SD7

49

Intermediate roller release solenoid

M24

51

Stacker assist motor (home search)

M24

52

Stacker assist motor (assist position move)

M25

56

Intermediate roller open/close motor (home search)

57

Intermediate roller open/close motor (reserve position move)

M23

61

Paper exit arm motor (home search)

62

Paper exit arm motor (800 mm/sec)

63

Paper exit arm motor (400mm/sec)

M6

66

Sub tray paper exit motor (1000 mm/sec)

M5

71

Alignment motor /Rr (home search)

72

Alignment motor /Rr (A4S standby position move) Note: effective after 72-71 home search

73

Alignment motor /Rr (A4S position move) Note: effective after 72-72 A4S standby position move

74

Alignment motor /Rr (A4S standby position move) Note: effective after 72-73 A4S position move

M2

76

Paddle motor (ON/OFF)

M5,

78

Alignment motor /Rr, /Fr (home search)

M22

410

Remark

Classifi- Symbol

Code

cation FS

10. SERVICE MODE Multi

Name

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

Remark

code M5,

78

79

M22

Alignment motor /Rr, /Fr (A4 standby position move) Note: effective after 72-78 home search

80

Alignment motor /Rr, Fr (A4 position move) Note: effective after 72-79 A4 standby position move

JAMIB

90

Jam indicator board (illuminate all LEDs)



99

No paper running mode 20 sheets of A3 with 2 staples

LS

M2

01

Conveyance motor (490 mm/s)

02

Conveyance motor (1000 mm/s)

03

Sub tray paper exit motor (490 mm/s)

04

Sub tray paper exit motor (1000 mm/s)

05

Tandem conveyance motor (490 mm/s)

06

Tandem conveyance motor (1000 mm/s)

07

Grip conveyance motor (490 mm/s)

08

Grip conveyance motor (1300 mm/s)

09

Alignment motor (initial operation)

10

Alignment motor

11

Shift unit motor (home search)

12

Shift unit motor

13

Stacker tray up down motor (down)

14

Stacker tray up down motor (up)

SD1

15

1st gate solenoid

SD10

16

2nd gate solenoid (LS-501 only)

SD9

17

Front stopper solenoid

SD3

18

Rear stopper solenoid

SD8

19

Paper press solenoid /3

SD6

20

Paper press solenoid /1

SD4

21

Front door lock solenoid

SD5

22

Entrance conveyance lock solenoid

tandem (1st)

M3

M6

M4

M7

M5

M1

73

SD11

Tandem conveyance lock solenoid

SD2

23

Job partition solenoid

SD7

24

Paper press solenoid /2

FM1, FM3,

25

Paper cooling fan /Fr, /Mi

FM2, FM6 FM5

Paper cooling fan motor /1, /2 26

Paper cooling fan /Rr

411

bizhub PRO 1050/1050P /1050e/1050eP

10. SERVICE MODE Classifi- Symbol

Field Service Ver3.0 Nov.2006 Code

cation LS

Name

code M2

74

01

Conveyance motor (490 mm/s)

02

Conveyance motor (1000 mm/s)

03

Sub tray paper exit motor (490 mm/s)

04

Sub tray paper exit motor (1000 mm/s)

05

Tandem conveyance motor (490 mm/s)

06

Tandem conveyance motor (1000 mm/s)

07

Grip conveyance motor (490 mm/s)

08

Grip conveyance motor (1300 mm/s)

09

Alignment motor (initial operation)

10

Alignment motor

11

Shift unit motor (home search)

12

Shift unit motor

13

Stacker tray up down motor (down)

14

Stacker tray up down motor (up)

SD1

15

1st gate solenoid

SD10

16

2nd gate solenoid (LS-501 only)

SD9

17

Front stopper solenoid

SD3

18

Rear stopper solenoid

SD8

19

Paper press solenoid /3

SD6

20

Paper press solenoid /1

SD4

21

Front door lock solenoid

SD5

22

Entrance conveyance lock solenoid

tandem (2nd)

Multi

M3

M6

M4

M7

M5

M1

SD11

Tandem conveyance lock solenoid (LS501 only)

SD2

23

Job partition solenoid

SD7

24

Paper press solenoid /2

FM1,

25

Paper cooling fan /Fr, Mi

26

Paper cooling fan /Rr

01

Entrance conveyance motor

M2

02

Intermediate conveyance motor

SD1

03

Entrance gate solenoid

SD2

04

Bypass gate solenoid

SD3

05

Sub tray gate solenoid

SD4

06

Sub tray exit solenoid

M11

07

SC entrance conveyance motor

M12

08

SC switchback conveyance motor

FM3 FM5 PB

M1

75

(F rotation) 09

SC switchback conveyance motor (R rotation)

412

2

Remark

Classifi- Symbol

Code

cation PB

10. SERVICE MODE Multi

Name

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

Remark

code M13

75

10

SC switchback release motor (home position search)

11

SC switchback release motor (High pressing position move)

12

SC switchback release motor (Low pressing position move)

M15

13

SC alignment motor (home position search)

14

SC alignment motor (A4 standby position

75-13 must have been

move)

performed in advance.

15

SC alignment motor (alignment)

M17

16

SC bundle conveynace motor

M18

17

SC roller release motor (home position search)

18

SC roller release motor (movement to the pressing position)

M19

19

Clamp entrance movement motor (home position search)

20

Clamp entrance movement motor(move-

The following adjustments must

ment to the entrance position)

have been made in advance. 1. 75-96 2. 75-31 3. 75-32 4. 75-19 5. 75-29

M20

21

Clamp entranse roller release motor (home position search)

22

Clamp entranse roller release motor (pressing position move)

SD11

23

FD alignment solenoid

SD12

24

SC stopper solenoid

SD13

25

SC pressure arm solenoid

M21

26

Clamp alignment motor (home position search)

27

Clamp alignment motor (A4 standby position move)

M22

28

Clamp alignment motor (alignment)

29

Clamp motor (home position search)

30

Clamp motor (movement to the clamp position)

M23

31 32

Clamp rotation motor (home position

75-19 must have been

search)

performed in advance.

Clamp rotation motor (movement to the

75-19 must have been

compile position)

performed in advance.

2

413

bizhub PRO 1050/1050P /1050e/1050eP

10. SERVICE MODE Classifi- Symbol

Field Service Ver3.0 Nov.2006 Code

cation PB

Multi

Name

Remark

code SD91 M31

75

33

Straight gate solenoid

34

Glue tank movement motor (home posi-

The following adjust-

tion search)

ments must have been made in advance. 1. 75-55 2. 75-29

35

Glue tank movement motor (tank forward

The following adjust-

movement )

ments must have been made in advance. 1. 75-55 2. 75-29 3. 75-34 4. 75-49 5. 75-51

36

Glue tank movement motor (tank back-

The following adjust-

ward movement )

ments must have been made in advance. 1. 75-35 2. 75-29 3. 75-34 4. 75-49 5. 75-51 6. 75-35

M32

37

Glue apply roller motor

SD31

38

Glue tank up solenoid /1

SD32

39

Cover paper glue up solenoid

H1

40

Glue tank heater

H2

41

Glue apply roller heater

M33

42

Pellet supply motor

The following adjustments must have been made in advance. 1. 75-55 2. 75-29 3. 75-34 4. 75-44

M34

43

Pellet supply arm motor (home position search)

44

Pellet supply arm motor

The following adjust-

(movement to the supply position)

ments must have been made in advance. 1. 75-55 2. 75-29 3. 75-34

M41

414

2

45

Cover paper alignment motor

75-55 must have been

(home position search)

performed in advance.

Classifi- Symbol

Code

cation PB

10. SERVICE MODE Multi

Name

Remark

code M41

75

46

Cover paper alignment motor

The following adjust-

(A3 standby position move)

ments must have been made in advance. 1. 75-55 2. 75-45 3. 75-57 4. 75-60

47

Cover paper alignment motor (alignment)

The following adjustments must have been made in advance. 1. 75-55 2. 75-45 3. 75-57 4. 75-60 5. 75-46

M42

48

Book exit motor

75-55 must have been performed in advance.

M43

49

Cover paper conveyance arm motor /Rt

The following adjust-

(home position search)

ments must have been made in advance. 1. 75-55 2. 75-29 3. 75-34

50

Cover paper conveyance arm motor /Rt

The following adjust-

(roller pressure)

ments must have been made in advance. 1. 75-55 2. 75-29 3. 75-34 4. 75-49

M44

51

Cover paper conveyance arm motor /Lt

The following adjust-

(home position search)

ments must have been made in advance. 1. 75-55 2. 75-29 3. 75-34

52

Cover paper conveyance arm motor /Lt

The following adjust-

(roller pressure)

ments must have been made in advance. 1. 75-55 2. 75-29 3. 75-34 4. 75-51

2

415

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P /1050e/1050eP

10. SERVICE MODE Classifi- Symbol

Field Service Ver3.0 Nov.2006 Code

cation PB

Multi

Name

Remark

code M45

75

53 54

M46

55

M47

Cover paper conveyance motor (F rota-

75-55 must have been

tion)

performed in advance.

Cover paper conveyance motor (R rota-

75-55 must have been

tion)

performed in advance.

Cover paper table up down motor /Fr, /Rr (home position search)

56

Cover paper table up down motor /Fr, /Rr

The following adjust-

(book spine corner creation)

ments must have been made in advance. 1. 75-55 2. 75-29 3. 75-34 4. 75-49 5. 75-50 6. 75-51 7. 75-52 8. 75-19 9. 75-31 10. 75-30 11. 75-32 12. 75-45 13. 75-58 14. 75-61

M48

57 58

Cover paper folding motor /Rt

75-55 must have been

(home position search)

performed in advance.

Cover paper folding motor /Rt

The following adjust-

(movement to the open position)

ments must have been made in advance. 1. 75-55 2. 75-45

59

Cover paper folding motor /Rt

The following adjust-

(movement to the close position)

ments must have been made in advance. 1. 75-55 2. 75-45 3. 75-58

M49

60 61

Cover paper folding motor /Lt

75-55 must have been

(home position search)

performed in advance.

Cover paper folding motor /Lt

The following adjust-

(movement to the open position)

ments must have been made in advance. 1. 75-55 2. 75-45

416

2

Classifi- Symbol

Code

cation PB

10. SERVICE MODE Multi

Name

Remark

code M50

75

62

Cutter motor (home position search)

75-55 must have been performed in advance.

63

Cutter motor(cut position movement)

75-55 must have been performed in advance.

SD41

64

Cover paper lift solenoid



65





66



M61

67

Cover paper belt motor

M62

68

Cover paper belt movement motor (home position search)

69 70

Cover paper belt movement motor

75-68 must have been

(A4 standby position move)

performed in advance.

Cover paper belt movement motor (book stock alignment)

M63

71

Cover paper belt up down motor (home position search: upper limit)

72

Cover paper belt up down motor

The following adjust-

(movement to the lower position)

ments must have been made in advance. 1. 75-68 2. 75-69

M64

73

Book movement motor

M65

74

Book stopper motor (home position search)

75

Book stopper motor

75-74 must have been

(A4 standby position move)

performed in advance.

M73

76

Cover paper tray lift motor

M74

77

Cover paper feed motor

SD71

78

Cover paper pick up solenoid

SD72

79

Cover paper tray solenoid

M71

80

Cover paper tray fan /1

M72

81

Cover paper tray fan /2

MC71

82

Cover paper pick up clutch

MC72

83

Cover paper separation clutch

SD80

84

Front door lock solenoid (locked)

85

Front door lock solenoid (released)

M80

86

Exhaust fan /1



87

Multi feed clock output signal

JAMIB/

88

Jam indicator board /1 /2 (all the lights on)

89

Manual operation board (all the lights on)

1 JAMIB/ 2 OB/1

2

417

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P /1050e/1050eP

10. SERVICE MODE Classifi- Symbol

Field Service Ver3.0 Nov.2006 Code

cation PB

Multi

Name

M81

75

SD61

90

Exhaust fan /2

91

Book door solenoid (lock)

92

Book door solenoid (release)

95

Cover paper feed operation for the

75-96 must have been

M72,

adjustment of the multi feed detection

performed in advance.

M73,

board.

M71,

M74, SD71, SD72, MC71, MC72 — ADU

96

All initial operation

01

Reverse/exit solenoid

SD6

02

ADU lock solenoid

SD8

03

Thick paper assist solenoid

01

Registration motor (490 mm/s)

02

Registration motor (290 mm/s)

03

Registration motor (425 mm/s)

01

Reverse motor (F rotation: 1000 mm/s)

02

Reverse motor (F rotation: 490 mm/s)

03

Reverse motor (R rotation: 1000 mm/s)

04

Reverse motor (F rotation: 520 mm/s)

05

Reverse motor (F rotation: 290 mm/s)

06

Reverse motor (R rotation: 520 mm/s)

07

Reverse motor (F rotation: 825 mm/s)

08

Reverse motor (F rotation: 425 mm/s)

09

Reverse motor (R rotation: 825 mm/s)

01

ADU conveyance motor /1 (1000 mm/s)

02

ADU conveyance motor /1 (490 mm/s)

03

ADU conveyance motor /1 (520 mm/s)

04

ADU conveyance motor /1 (290 mm/s)

05

ADU conveyance motor /1 (825 mm/s)

06

ADU conveyance motor /1 (425 mm/s)

07

ADU conveyance motor /2 (1000 mm/s)

08

ADU conveyance motor /2 (490 mm/s)

09

ADU conveyance motor /2 (520 mm/s)

10

ADU conveyance motor /2 (290 mm/s)

11

ADU conveyance motor /2 (825 mm/s)

12

ADU conveyance motor /2 (425 mm/s)

01

Reverse paper exit motor (F rotation:

SD7

M17

M12

M15

80

83

84

85

M16

M13

86

1000 mm/s) 02

Reverse paper exit motor (F rotation: 490 mm/s)

418

2

Remark

code

Classifi- Symbol

Code

cation ADU

10. SERVICE MODE Multi

Name

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

Remark

code M13

86

03

Reverse paper exit motor (R rotation: 1000 mm/s)

04

Reverse paper exit motor (F rotation: 520 mm/s)

05

Reverse paper exit motor (F rotation: 290 mm/s)

06

Reverse paper exit motor (R rotation: 520 mm/s)

07

Reverse paper exit motor (F rotation: 825 mm/s)

08

Reverse paper exit motor (F rotation: 425 mm/s)

09

Reverse paper exit motor (R rotation: 825 mm/s)

FM13,

00

ADU cooling fan /3

FM14,

ADU cooling fan /1

FM15

ADU cooling fan /2

M14

Others

87

— —

88

90 91

01

ADU accelerate motor (1000 mm/s)

02

ADU accelerate motor (490 mm/s)

03

ADU accelerate motor (520 mm/s)

04

ADU accelerate motor (290 mm/s)

05

ADU accelerate motor (825 mm/s)

06

ADU accelerate motor (425 mm/s)

00

Finishing option adjustment data EEPROM Perform after installation

00

storage (installation data)

adjustment

Main body adjustment data parameter

Perform after installation

board storage (installation data)

adjustment



92

00

Parameter board data reset

Cannot adjust in the field



93

00

Finishing option adjustment data each

Cannot adjust in the field

EEPROM storage —

94

00

Adjustment data display



96

00

Main body adjustment data parameter

Cannot adjust in the field

board storage (initial data) —

97

00

Image memory (DRAM) capacity check



98

00

Image memory (DRAM) check

HDD1

99

01

HDD1 total capacity

02

HDD1 remaining capacity check

03

HDD1 bad sectors check and recovery

419

bizhub PRO 1050/1050P /1050e/1050eP

10. SERVICE MODE

Field Service Ver3.0 Nov.2006

10.7 List output

tion modes and the results of communications are displayed in the numbers of 4 digit number.

Conduct various list outputs, test pattern outputs and

For the meaning of them, refer to the table

running tests.

below.

10.7.1

Communication mode

List output

Results of communication

Output various lists. 0000 —

Transmitted successfully

(1) Procedure 0001 Initial transmission

1. Enter the service mode.

Connection time out when transmitting

2. "Service mode menu screen"

0002 Emergency trans-

Press the [05 List Output] key.

3. A sub menu appears on the right side of the

mission 0004 Emergency recovery

screen.

transmission

Press the [01 List Output] key.

4. "List output mode menu screen" The list output mode menu includes the following items.

Received successfully

0005 —

Reception failed

0008 Transmission for



warning 0010 Warning recovery

• Machine Management List





transmission

• Adjustment Data List

0020 Maintenance start

• Pixel Ratio Data List



transmission

• Parameter List

0040 Maintenance com-

• Font Pattern



pletion transmission

• Communication Log List *1 • Memory Dump List

0080 Administrator trans-



mission Note

0100 Fixed date transmis-

• If you set DIPSW30-1 to 1, the parameter list and after are displayed.

sion 0200 Response transmis-

• Do not use the parameter list and the memory dump list in the field because they are for development.

5. Press the key for an item you want to output. 6. "List output mode menu screen" Press the [COPY] key.

7. Press the Start button to output the selected list.

To output other lists, repeat steps 4 to 8. Prints out the latest 30 items of the sending and receiving history of the mail remote notification system and the CS Remote Care. The start time of communications, the time period of communi(modem

only),

the communication

modes, the results of communications, and the senders (mail only) are printed. The communica-

420

0***



Transmission failed

1000 Enquiry



2000 Data rewrite



4000 Response reception



8000 Test mail



RFC1846, 2554 and 2821 are displayed in this place

9. "List output mode menu screen"

cations



sion

The SMTP reply codes (200 to 554) prescribed in the

8. Press the [SERVICE] key.

*1



of ***.

10. SERVICE MODE

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

10.8 Test mode 10.8.1

Test pattern output mode

Output various test patterns to use them for troubleshooting. NOTE • Do not use any test pattern number not described in the service manual. (1) Procedure

1. Enter the service mode. 2. "Service mode menu screen" Press the [06 Test Mode] key.

3. A sub menu appears on the right side of the screen. Press the [01 Test Pattern Output Mode] key.

4. "Test pattern output mode screen" Enter the test pattern No. you want to output through the numeric keys and press the [Set] key and then press the [COPY] key.

5. Set A3 or 11 x 17 paper. Press the Start button to output the test pattern.

6. Press the [SERVICE] key. 7. To output other test patterns, repeat steps 4 to 6.

421

bizhub PRO 1050/1050P /1050e/1050eP

10. SERVICE MODE

Field Service Ver3.0 Nov.2006

halftone (8-bit output) No.1 Overall (created by random dot pattern) [Check item] • When density is set to 70 (halftone) If there are white stripes, black stripes, determine whether the fault is with the scanner system or the process system. [Recommended checkpoints]: Developing unit, cleaning unit, charger unit, transfer/separation charger unit, scanner mirrors, slit glass, original glass • When density is set to 0 (white) If the test pattern is gray background image, determine whether the fault is with the process. [Recommended checkpoints]: Charger, high voltage contact • When density is set to 255 (black) If the density is light, determine whether the fault is with the process. [Recommended checkpoints]: Write unit *

For information about setting the density, see "10.8.2 Test pattern density".

Note • All print outputs in the user mode are outputted with 1-bit or 2-bit error diffusion. However, since this pattern is output in 8-bit, an uneven density is apt to conspicuous. Therefore, when checking an uneven density in halftones (other than 0 and 255 in the density setting), be sure to use the test pattern No. 9.

Test patterns When the density is set to 70

When the density is set to 0

When the density is set to 255

1050fs3011c

422

10. SERVICE MODE

No.3 Gradation pattern (8-bit output) [Check item] • Check the pattern to see if the laser output of LD1/LD2 is uniform with the gradation continuously reproduced. [Recommended checkpoints]: Write unit, LD offset adjustment *

For LD offset adjustment, see "10.4.2 Drum peculiarity adjustment".

Test patterns

LD1 LD2

1050fs3054c

423

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P /1050e/1050eP

10. SERVICE MODE

Field Service Ver3.0 Nov.2006

No.5 Gradation pattern (8-bit output) [Check item] • Check the pattern to see if the laser output of LD1/LD2 is uniform with the gradation continuously reproduced. [Recommended checkpoints]: Write unit, LD offset adjustment *

For LD offset adjustment, see "10.4.2 Drum peculiarity adjustment".

Wichtig: Test pattern density auf 255 einstellen !

Test patterns

LD1 LD2

1050fs3012c

424

10. SERVICE MODE

screen halftone (8-bit output) No.9 Line (created by line dot pattern) [Check item] • Check if there is any uneven density or transfer jitter. [Recommended checkpoints]: Moisture absorption of paper, developing unit, charger unit, transfer/separation charger unit, transfer jitter adjustment *

For the transfer jitter adjustment see "12.4 Transfer jitter adjustment"

Note • The density of halftone changes according to the test pattern density adjustment. • All print outputs in the user mode are outputted with 1-bit or 2-bit error diffusion. However, since this pattern is output in 8-bit, an uneven density is apt to conspicuous, but less conspicuous than the test pattern No. 1.

Wichtig: Test pattern density auf 255 einstellen !

Test patterns

1050fs3055c

425

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P /1050e/1050eP

10. SERVICE MODE

Field Service Ver3.0 Nov.2006

No.11 Beam check (8-bit output) [Check Items 1] • Check the solid black pattern to see if there is uneven density found in the main scan and sub scan directions. [Recommended checkpoints]: Charger unit, transfer/separation charger unit, developing unit, writing dust-proof glass. [Check Items 2] • Check to see if there is any image repelling in the gradation pattern at the leading/trailing edge of the test pattern in the sub scan direction. [Recommended checkpoints]: transfer/separation charger unit

Wichtig: Test pattern density auf 255 einstellen !

Test pattern

[1]

[2]

1050fs3013c

[1] Solid black pattern

426

[2] Gradation pattern

10. SERVICE MODE

No.16 Linearity evaluation pattern (1-bit error diffusion output) [Check item] Judge from this test pattern whether the scanner system or the printer system is abnormal. Items that can be checked include main scan magnification, sub scan magnification, image skew, and leading edge timing of the printer system. If the copy image is defective despite no abnormality being visible on the test pattern, the scanner system is defective.

Wichtig: Test pattern density auf 255 einstellen !

Test pattern

[1]

237mm

20mm

31mm

190mm

m

0m 28

205.7mm

28

0m

m

190mm

[1]

190mm

1050fs3014c

[1] Edge of pager

427

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P /1050e/1050eP

10. SERVICE MODE 10.8.2

Test pattern density

Set the density of test pattern.

Field Service Ver3.0 Nov.2006 10.8.3

Running test mode

Conduct a test while in the continuous print opera-

Wichtig: Test pattern density auf 255 einstellen ! tion. (1) Procedure

1. Enter the service mode.

In this mode, the following items can be selected: • Intermittent copy mode

2. "Service mode menu screen"

After completion of the printing operation for the

Press the [06 Test Mode] key.

set print count, the machine changes into the

3. A sub menu appears on the right side of the screen. Press the [02 Test Pattern Density] key.

4. "Test pattern density setting screen"

ready state and waits for 0.5 sec. before resuming the same operation. • Paperless running mode Without detecting paper or jam, the printing

Enter a numeric value through the numeric keys

operation is made nearly at the same timing as

and press the [Set] key and then press the

the normal operation. In the same manner as the

[COPY] key.

intermittent mode, after completion of the print-

• Setting range: 0 (light) to 255 (dark).

5. Set the A3 or 11 x 17 paper. Press the Start button to output the test pattern.

ing operation for the set print count, the machine changes into the ready state and waits for 0.5 sec. before resuming the same operation. • Paperless mode Without detecting paper or jam, the printing operation is made nearly at the same timing as the normal operation. • Paperless endless mode The machine operates with the print count infinitely set automatically. In the same manner as the paperless mode, without detecting paper or jam, the printing operation is made nearly at the same timing as the normal operation. • Running mode The printing operation is made in the paperless endless mode plus the scanning operation and the auto paper feed tray switching. (1) Procedure

1. Enter the service mode. 2. "Service mode menu screen" Press the [06 Test Mode] key.

3. A sub menu appears on the right side of the screen. Press the [03 Running Mode] key.

4. "Running mode menu screen" Select a mode and press the [COPY] key.

5. Press the Start button to start the running test. 6. Press the STOP button to stop the running test.

428

10.9 System setting 10.9.1 10.

10. SERVICE MODE

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

B. Software DIPSW setting screen

Software DIPSW setting

Configure settings for the software DIPSW. Config E NOTE W bits data are written into the parame• DIPSW ter board d (PB) every time a change is made. Do not change hastily, for they cannot ange data d be automatically lly restored. res • Do not change any switch not described in sw the service manual. A. Procedure

[1] [2] [3]

[4]

1. Enter the service mode. 2. "Service mode menu screen" Press the [07 System Setting] key.

[1]

DIPSW number

[2]

8-bit switch values indicated in hexadecimals from 00 to FF.

3. A sub menu appears on the right side of the screen.

[3]

Bit number (0 to 7)

Press the [01 Software SW Setting] key on the

[[4]

Bit data: On (1), Off (0)

sub menu.

4. "Software switch setting mode screen" Press the [S], [T] key or the numeric keys to select a DIPSW bit number.

5. Press the [On (1)] or [Off (0)] key to set the selected bit number ON/OFF.

6. Press the [Return] key to return to the "Service mode menu screen" on which the sub menu was displayed.

Info HJG: Siehe DIPSW Liste von HJG

429

bizhub PRO 1050/1050P /1050e/1050eP

10. SERVICE MODE

Field Service Ver3.0 Nov.2006

C. List of software DIPSW Note • Be sure not to change bits with no particular reference made of the function.

DIPSW No Bit DIP

DIPSW1 IPSW

Function

0

1

Default setting Japan

Inch

Metric

0

Print stop condition after toner

*1

*

0

0

0

1

supply display

*

*

1

1

1

1

2

Print stop method after toner

*2

*2

1

1

1

3

supply display

*

*

2

0

0

0

4

Pro Prohibition of printing when the

Enabled

0

0

0

1

2

Disabled

1

count is reached PM c

DIPSW2

5

Print number setting until printnt num

*

*

0

0

0

6

ing is prohibited after PM is prohib

*

*

0

0

0

7

displayed ed

*

*

3

0

0

0

0







0

0

0

1

All charger cleaning (fixaning cycle c

*

*

4

0

0

0

2

ing temperature 50°C o or less

*4

*4

0

0

0

3

when turning ON)

*

*

0

0

0

4

e (afte All charger cleaning cycle (after

*

*

5

0

0

0

5

turned ON)

*5

*5

0

0

0

6

Blade auto replacement cycle

*6

*6

0

0

0

*

*

6

0

0

0

Disa Disabled

Enabled

1

1

1

Unlatched ched

Latched

0

0

0





0

0

0

7 DIPSW3

0

3 3 3

4

4 5

6

Transfer assist timing adjust-

3 3

4

ment 1

SC latch (SC23-14, 23-17, 34-**, 35-**, 36-**, 78-40 to 62)

2



3

Charger cleaning function

Enabled

Disabled D

0

0

0

4

Transfer/separation charger

Enabled

Disabled Disa

0

0

0





0

0

0

Disabled

Enabled ed

0

0

0

cleaning function 5



6

I/O check mode output 15 memory clear

DIPSW4

430

2

7

PageScope JobEditor recognition

Disabled

Enabled

0

0

0

0

RADF auto skew adjustment

Enabled

Disabled

0

0

0

1







0

0

0

2







0

0

0

3







0

0

0

4

Key counter removal recovery

Disabled

Enabled

0

1

0

5

APS when change magnification

Enabled

Disabled

0

1

0

6







0

0

0

DIPSW No Bit

DIPSW4

7

10. SERVICE MODE Function

Large-size paper count method

0

Count as 1

1

Count as 2

Default setting Japan

Inch

Metric

0

1

0

0

0

0

0

0

0

(other than PM counter) DIPSW5

0

Causes a message to notify a waste toner full status when using RC.

1

Printer operation at waste toner full status

65 to 80%: Near- 45 to 65%: Nearfull

full

80% or more: Full 60% or more: Full Not allowed

Allowed (switched to

(SC23-50)

toner recycling mode) *7

2

Image density selection (laser

*7

0

0

0

3

PWM) for copier

*

*

0

0

0

4

D Display of CMS button of the

*

*

8

0

0

0

7

7

8

toner collection box tone

DIPSW6

5







0

0

0

6







0

0

0

7







0

0

0

0

Background adjustnd density den

*9

*9

0

0

0

1

ment (photo mode)

*

*

9

1

1

1

2

ontrol Transfer assist control

Disabled

9

Enabled

0

0

0

*

3

Minimum black band width in nd wid

*

0

0

0

4

black band creation control ontrol

*

*

10

0

0

0

5

Image stabilization controll

*11

*11

0

0

0

6

cycle

*

*

11

1

1

1

7

Drum potential auto adjust-

Enabled

Disabled

0

0

0





0

0

0

10 10

11

10

ment DIPSW7

0



1







0

0

0

Background density adjustment

*

*

0

0

0

*

12

*

12

0

0

0

2 3

12

12

4







0

0

0

5







0

0

0

6







0

0

0

Control to change the black band

*

*

0

0

0

7

13

13

width DIPSW8

0

Image density selection (laser

*

*

0

0

0

1

PWM) for printer

*

*

0

0

0

2

Fusing initial rotation condition

*

*

0

0

0

3

*

*

1

1

1

4

*

*

0

0

0

*

*

16

0

0

0

Count as 1

Count as 2

0

0

0

Long (⎯ 1 ⎯)

Short (- 1 -)

0

0

0

2

431

14 15 15

Fusing initial rotation time

5 6

14

16 16

Large-size paper count

14 14 15 15 16

method (PM counter) 7

Page number dash length for Stamp/Overlay mode

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P /1050e/1050eP

10. SERVICE MODE

Field Service Ver3.0 Nov.2006

DIPSW No Bit

DIPSW9

0

Function

Operation at key counter removal (copier)

1

Operation at key counter

0

Same as

Immediate

the stop key

stop (jam)

Ignored

Same as

removal (printer)

Japan

Inch

Metric

0

1

1

0

0

0

DIPSW9-0 *

0

0

0

3

*

*

17

0

0

0

4

*18

*18

0

0

0

5

*18

*18

0

0

0

6

*

*

0

0

0

7

*

*

0

0

0

0

*

*

19

0

0

0

*19

*19

0

0

0

Message switchover

17 17

Copy quantity limit

18 18

e mem Image memory usable area

1

DIPSW11

Default setting

*

2

DIPSW10

1

19

17

18 18

2







0

0

0

3

Definition change ge of th the large size

*

*

0

0

0

4

paper in counter control ontrol

*

*

0

0

0

5

lowed for Number of pages allowed

*

*

21

0

0

0

6

saddle stitch (paper weight: eight: 90 9

*21

*21

0

0

0

7

to 244 g/m2)

*21

*21

0

0

0

0







0

0

0

1

Automatic paper supply

Disabled D

Enabled

0

0

0

2

Erasure amount of trailing edge

3m mm

1 mm

0

0

0

F/E code e screen scre

F code screen

0

0

0

switch h

only

Disabled

Enabled

0

0

0

2bitED

1b 1bitED

0

0

0

*22

*22

1

1

1

Disabled

Enabled

0

0

0

23

0

0

0

Disabled

0

0

0

0

0

0

20 20 21

20 20

of tab paper 3 4

SC screen switchover Filter for jagged edges on slanting lines

5

Gradation switchover in the photo mode

6

Criterion for judging custom paper or wide paper as large size

DIPSW12

7

Jam code display

0

Control for high coverage origi-

*

23

*

nal correspondence 1

Switching of default Job List

Enabled

screen when using RC 2 3

Printer auto centering correction

Enabled

Disabled

0

0

0

4







0

0

0

5

RC recognition

Disabled

Enabled

0

0

0

6

Konica Minolta logo when

Enabled

Disabled

0

0

0





0

0

0

power switch is turned ON 7

432

2



DIPSW No Bit

DIPSW13

10. SERVICE MODE Function

0

Default setting Japan

Inch

Metric

0

Original size detection switchover 1

A5

51/2 x 81/2

0

1

0

1

Original size detection switchover 2

A4S

8 / x 11S

0

1

0

2







0

0

0

3







0

0

0

4







0

0

0

5

Original size detection switcho-

*

*

0

0

0

6

ver 3

*

*

0

0

0

*

*

24

1

1

0

8K/16K/16KS

0

0

0

Limited

Not limited

0

0

0

24 24

7 DIPSW14

1

0

24

Original size detection switcho- B4, 11 x 17/B5, ver 4 ve

1

Wider Wider-sized paper + punch

12

24 24

8 /2 x 11/B5S 1

pport in printer mode support

DIPSW15

2







0

0

0

3







0

0

0

4







0

0

0

5







0

0

0

6







0

0

0

7







0

0

0

0

CMS function

Not use

Use

0

0

0

*25

1

Number of "Fine" paper that at

*25

0

0

0

2

can be stapled

*25

*25

0

0

0

Finishing option alarm stop

*26

*26

0

0

0

*2 26

*26

0

0

0

3 4 5

CS Remote Care recognition

Disabled isabled

Enabled

0

0

0

6

Maximum density in printer mode

1.43 43

1.35

0

0

0

7

Trigger the display of developer/

Number of prints

Running time

0

0

0

Displayed

Not displayed

0

0

0

Enabled

Disabled Disable

0

0

0





0

0

0

Disabled

Enabled d

0

0

0

Enabled

Disabled

0

0

0

drum replacement icon DIPSW16

0

Developer/drum running time display

1

Copy reservation function

2



3

Count of the key counter in printer mode

4

Utility mode installation date display

5

Non-image area erase mode

*

*

0

0

0

6

judge level

*

*

27

0

0

0

7

NIC selection for E-Mail CS

Machine NIC

0

0

0

2

433

27 27

Controller NIC

27

Remote Care

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P /1050e/1050eP

10. SERVICE MODE

Field Service Ver3.0 Nov.2006

DIPSW No Bit DIPSW17

Function

0

1

Default setting Japan

Inch

Metric

*

*

0

0

0

1

*

*

1

1

1

2

*

*

1

1

1

3

*

*

0

0

0

4

Density selection at scanning

*

*

0

0

0

5

tab paper

*

*

0

0

0

*

*

29

0

0

0

Not rotate

Rotates

1

1

1

0

Summer time setting

28 28

28

28

28

28

28

29

29

29

29

29

6 7

28

Switching of custom size paper in printer mode

DIPSW18

DIPSW19

0

Faulty part isolation: Tray /1

Normal

Unavailable

0

0

0

1

Faulty part isolation: Tray /2

Normal

Unavailable

0

0

0

2

Faulty part isolation: Tray /3

Normal

Unavailable

0

0

0

3

Faulty part isolation: Tray /4

Normal

Unavailable

0

0

0

4

Faulty part isolation: RADF

Normal

Unavailable

0

0

0

5







0

0

0

6







0

0

0

7

Faulty part isolation: HDD1

Normal

Unavailable

0

0

0

*

*

0

0

0

1

*

*

0

0

0

2

*

*

0

0

0

3

*

*

0

0

0

*

31

*

31

0

0

0

0

4

29

Fusing temperature setting

29

29

29

29

29

29

Black band width when the

29

inside temperature is high

DIPSW20

5







0

0

0

6

Maximum black band width

*

*

0

0

0

7

(when connecting RC)

*

*

32

0

0

0

0

Group staple

Enabled

0

0

0

33 Original priority

0

0

0

Based on

0

0

0

1

Image scanning area with

32

32

32

Disabled *

33 Normal

*

image shift 2

Total page number standard in Based on original stamp mode

DIPSW21

434

2

3

Keyboard layout

4

Faulty part isolation: Tray /5

5

transfer paper ABC layout

QWERTY layout

0

0

0

Normal

Unavailable

0

0

0







0

0

0

6







0

0

0

7

Tandem connection

*34

*34

0

0

0

0

Mixed size paper staple

0

0

0

Allowed

Prohibited

(real-time output)

(batch output)

1







0

0

0

2







0

0

0

3







0

0

0

DIPSW No Bit

DIPSW21

4

10. SERVICE MODE Function

Minimum custom size

0

main

1

main

Default setting Japan

Inch

Metric

0

0

0

scanning: 182mm scanning: 150mm

5

Touch panel adjustment method

sub scanning:

sub scanning:

140mm

132mm

Utility/setting but-

hard key

0

0

0

Not target settings

0

0

0

ton +hard key 6

Target settings to judge

Target settings

unmatched paper type in front

(not overwrites the

and back registrations value of

front and back registrations value)

a job read out from HDD

DIPSW22

7



0

Machine achine NIC setting

1

Number ber of punch holes

2 3

Image position on for tthe non-stan-





0

0

0

Disabled

Enabled

1

1

1

*

*

35

1

1

0

*35

*35

0

0

1

0

0

0

35

Based on user Based on APS at

dard size original al (at DF) D

selection

DF

4

er save button Function of power

Enabled

Disabled

0

0

0

5

SD trimmer board moving tim-

Not displayed

Displayed

0

0

0

Request staple

Selectable staple

0

0

0

supply

supply or staple 0

0

0

ing adjustment 6

mpty Operation when staple empty of FNS

release 7 DIPSW23

Jam screen selection

Described by

display disp

illustration





0

0

0

0



1







0

0

0

2

Toner density of developer

*

*

0

0

0

3

selection

*

*

36

0

0

0

*36

*36

0

0

0

4

DIPSW24

Jam position

36 36

36

5







0

0

0

6







0

0

0

7







0

0

0

0







0

0

0

1

Default settings of PageScope

Manual

Automatic

0

0

0





0

0

0

JobEditor when turned ON 2



3







0

0

0

Z-fold output number limit

*37

*37

0

0

0

*

*

0

0

0

4 5

DIPSW25

37

37

6

Z-fold + Staple output number

*

*

0

0

0

7

limit

*

*

38

0

0

0

0

PI size detection switchover 1

A5

5.5 x 8.5

0

1

0

1

PI size detection switchover 2

A4S

8.5 x 11S

0

1

0

38 38

38

2

435

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P /1050e/1050eP

10. SERVICE MODE

Field Service Ver3.0 Nov.2006

DIPSW No Bit DIPSW25

Function

0

1

Default setting Japan

Inch

Metric

*

*

0

0

0

3

*

*

0

0

0

4

*

*

39

1

1

0

8K/16K/16KS

0

0

0

12 x 18

0

1

0

2

5

PI size detection switchover 3

39 39 39

PI size detection switchover 4

B4, 11 x 17/B5,

39 39

8 /2 x 11/B5S 1

DIPSW26

6

PI size detection switchover 5

A3

7







0

0

0

0

Transfer assist control size

*

*

0

1

0

1

switchover

*

*

40

0

0

0

2

Multi feed detection control

Enabled

Disabled

0

0

0

Enabled

Disabled

0

0

0

Operate only in

Operate always

0

0

0

40 40

40

(main body) 3

Multi feed detection control (PI)

4

Tray /4 forced separation clutch control

high temp.

5







0

0

0

6







0

0

0

7

Multi feed detection control

Enabled

Disabled

0

0

0

For Japan

For other than

0

1

1

1

1

0

(DF) DIPSW27

0

Paper weight-line speed control switchover

Japan

1

Fusing roller type

Hard roller

2

Image density selection (toner

*

*

0

0

0

3

control patch density)

*

41

*

41

0

0

0

4







0

0

0

5

Thin characters reproduction

Thin-character

0

0

0

41

Standard

Soft roller 41

correspondent

improvement (usage of smaller laser dot)

DIPSW28

6







0

0

0

7







0

0

0

0

Selection of page margin method

0

0

0

set on main body for printer job

Side1 and side2 Side1 and side2 collectively

separately





0

0

0

0

0

0

0

0

0

1



2

Changing direction of adjusting

To the direction

To the direction

print start position at back side

opposite to that

same as that of

in fine increments (other than

of the frontside

the frontside

Changing direction of adjusting

To the direction

To the direction

print start position at back side

same as that of

opposite to that

the frontside

of the frontside

book) 3

in fine increments (book)

436

2

4







0

0

0

5







0

0

0

DIPSW No Bit

DIPSW28

6

10. SERVICE MODE Function

Standard of shifting with the

0

1

Based on image Based on paper

Default setting Japan

Inch

Metric

0

0

0

shifting direction specified two repeat. 7

SD-501 Limitation for multi half

Limited

Not Limited

0

0

0

fold DIPSW DIPSW29

0







0

0

0

1







0

0

0

2







0

0

0

3







0

0

0

4

Switching of suction fan /4 Sw

Idling

ON for 10 minutes

0

0

0

(FM29) operation control (FM2

OFF

after finishing printing (when the drum temperature is 45°C or more)

DIPSW30

5







0

0

0

6







0

0

0

7







0

0

0

0







0

0

0

1

Service mode, restriction tion of

Restricted

Not restricted

0

0

0

data collection display

DIPSW31

DIPSW32

2







0

0

0

3







1

1

1

4







0

0

0

5







0

0

0

6







0

0

0

7







0

0

0

0







1

1

1

1







0

0

0

2







0

0

0

3







0

0

0

4







0

0

0

5







0

0

0

6







0

0

0

7







0

0

0

0







0

0

0

1







0

0

0

2







0

0

0

3







0

0

0

4







0

0

0

5







0

0

0

6







0

0

0

7







0

0

0

2

437

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P /1050e/1050eP

10. SERVICE MODE

Field Service Ver3.0 Nov.2006

DIPSW No Bit

DIPSW33

0

Function

Faulty part isolation: FD-fold/

0

1

Default setting Japan

Inch

Metric

Normal

Unavailable

0

0

0





0

0

0

Normal

Unavailable

0

0

0

punch function 1 2

— Faulty part isolation: FD main tray paper exit

3

Faulty part isolation: PI function

Normal

Unavailable

0

0

0

4

Faulty part isolation: FD

Normal

Unavailable

0

0

0

5







0

0

0

6

Faulty part isolation: LS main Fault

Normal

Unavailable

0

0

0

Normal

Unavailable

0

0

0

Normal

Unavailable

0

0

0

Normal

Unavailable

0

0

0

Normal

Unavailable

0

0

0

Normal

Unavailable

0

0

0

N Normal

Unavailable

0

0

0

tray-tandem (1st) ay-tan 7

Faulty ty part isolation: LS main tray-tandem ndem (2nd)

DIPSW34

0

Faulty partt isolation: SD saddle isolat stitch

1

Faulty part isolation: SD multi tion: S center fold

2

Faulty part isolation: SD mu multi tri-fold

3

mFaulty part isolation: SD trimming

4

Faulty part isolation: SD connection/ sub-tray exit

DIPSW35

5







0

0

0

6







0

0

0

7







0

0

0

Normal

Unavailable

0

0

0

Normal

Unavailable Unav

0

0

0

0

Faulty part isolation: FS staple function

1

Faulty part isolation: FS main tray paper exit

2

Faulty part isolation: FS

Normal

ailable Unavailable

0

0

0

3

Faulty part isolation: PB cover

Normal

Unavailable able

0

0

0

Normal

Unavailable

0

0

0

Normal

Unavailable

0

0

0

paper insertion 4

Faulty part isolation: PB binder function

DIPSW36

438

2

5

Faulty part isolation: PB

6







0

0

0

7







0

0

0

0







0

0

0

1







0

0

0

2







0

0

0

3







0

0

0

4







0

0

0

5







0

0

0

DIPSW No Bit

DIPSW36

DIPSW37

10. SERVICE MODE Function

0

1

Default setting Japan

Inch

Metric

6







0

0

0

7







0

0

0

0







0

0

0

1







0

0

0

2

PB perfect binding limit

Enabled

Disabled

0

0

0

0

0

0

0

0

0

(includes Z-fold) 3

Upper limit setting for the num- Limited according Limited accordber of papers to be stapled

to paper size, paper ing to the paper weight, or paper

size

type, whichever is the minimum. 4

setting for the numUpper limit l

Limited by the

Limited by the

ber of papers to be ejected for pap

software

FS-503 main tray

stapling folding g or fo

DIPSW38

lower limit sensor

5







0

0

0

6







1

1

1

7







0

0

0

0

Default folder when n selecting selec

Private folder

Shared folder

0

0

0

box function 1

File name overwriting with box functio function

Disabled

Enabled

0

0

0

2

age Print quantity and output page

Enabled

Disabled

0

0

0

selection for Wait or Proof output for box function 3







0

0

0

Automatic change of tray set-

*

*

42

0

0

0

d Disabled

Enabled

0

0

0

Buck side trailing edge erasure

*43

*43

0

0

0

7

amount with duplex output

*

*

43 4

0

0

0

0

Tray1 paper leading edge

Disabled

Enable Enabled

0

0

0

Disabled

Enabled ed

0

0

0

Disabled

Enabled

0

0

0

Disabled

Enabled

0

0

0

Disabled

Enabled

0

0

0

4

42

ting names 5

Peripheral image erasure of custom size

6

DIPSW39

43

buckling prevention control 1

Tray2 paper leading edge buckling prevention control

2

Tray3 paper leading edge buckling prevention control

3

Tray4 paper leading edge buckling prevention control

4

Tray5 paper leading edge buckling prevention control

5







0

0

0

6







0

0

0

7







0

0

0

2

439

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P /1050e/1050eP

10. SERVICE MODE

Field Service Ver3.0 Nov.2006

DIPSW No Bit

DIPSW40

Function

0

Default setting Japan

Inch

Metric



0

0

0

0



1







0

0

0

Cover sheet single fold control

*

*

0

0

0

with folding&stapling/multi

*

44

*

44

0

0

0

2 3



1

44

44

center

DIPSW42

DIPSW43

4







0

0

0

5







0

0

0

6







0

0

0

7







0

0

0

0

print TIFF direct d

Not output

Output

0

0

0

*

1

TIFF direct print F direc

*

45

0

0

0

2

APS target paper size (F4) arget p

*45

*45

0

0

0

3







0

0

0

4







0

0

0

5







0

0

0

6







0

0

0

7







0

0

0

0

Change of the scanner comom-

MMR

MH

0

0

0

45

pression method

DIPSW46

440

2

1







0

0

0

2







0

0

0

3







0

0

0

4







0

0

0

5







0

0

0

6







1

1

1

7







0

0

0

0

Visual Counter Master counter

*

*

0

0

0

1

value read-off intervals

*

46

*

46

0

0

0

2







0

0

0

3







0

0

0

4







0

0

0

5







0

0

0

6







0

0

0

7







0

0

0

46

46

10. SERVICE MODE *5

NOTE

All charger cleaning cycle (after turned ON)

• Bold boxes show default settings. *

1

Mode

Print stop condition after toner supply display Mode

1-1

1-0

Stops after 500 prints

0

0

Stops after 750 prints

0

1

Stops after 1,000 prints

1

0

Stops after 2,000 prints

1

1

*2

2-5

2-4

Every 10,000 prints

0

0

Every 20,000 prints

0

1

Every 30,000 prints

1

0

Every 5,000 prints

1

1

2-7

2-6

Every 375,000 prints

0

0

Every 250,000 prints

0

1

Every 300,000 prints

1

0

Every 500,000 prints

1

1

*6

Blade auto replacement cycle Mode

Print stop method after toner supply display Mode

1-3

1-2

Stops after exit paper in the

0

0

0

1

1

0

density.

1

1

NOTE

machine Stops at a break between

*7

print set

Image density selection (laser PWM) for copier

Change the image writing laser PWM to change image

Stops at the end of the current job Does not stop

• There are two kinds of DIPSWs to lighten image *3

Print number setting until printing is prohibited after

density: laser PWM (5-2/3) and toner control patch

PM is displayed

density (27-2/3). As a priority of adjustment,

Mode

adjust in the following order.

1-7

1-6

1-5

1,000 prints

0

0

0

2,000 prints

0

0

1

down

3,000 prints

0

1

0

Using this setting alone may cause white spot

4,000 prints

0

1

1

on the solid section. Be sure to use together

5,000 prints

1

0

0

with DIPSW23-2/3/4 (toner density of devel-

1,000 prints

1

0

1

1,000 prints

1

1

0

1,000 prints

1

1

1

*4

1) Laser PWM 2) Toner control patch density: approx. 0.5%

oper) approx. 0.25% up or 0.5% up. • Select “Dark” when the image density become lighter, approx. 10,000 prints after changing the developer.

All charger cleaning cycle (fixing temperature 50°C Mode

or less when turning ON) Mode

2-3

2-2

2-1

Cleaning every time

0

0

0

At 5,000 prints

0

0

1

At 10,000 prints

0

1

0

At 15,000 prints

0

1

1

At 20,000 prints

1

0

0

At 25,000 prints

1

0

1

At 30,000 prints

1

1

0

No cleaning

1

1

1

*

5-3

5-2

Standard (*200/200/186)

0

0

Lighter (*167/167/137)

0

1

Lightest (*142/142/112)

1

0

Dark (*230/230/200)

1

1

0 (white) to 255 (black) represent density within the image density range. Numbers represent each image density at the line speed 490 mm/s, 425 mm/s, 290 mm/s from left.

2

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10. SERVICE MODE

Field Service Ver3.0 Nov.2006 *12 Background density adjustment

*8

Change the charging potential and set the image density

Toner collection box CMS display Mode

5-4

Disabled

0

Enabled

1

of the highlight section. Mode

7-3

7-2

Standard

0

0

Dark (25 V down)

0

1

NOTE

Lighter (25 V up)

1

0

• This setting is enabled when DIPSW5-1, 12-5, and

Lightest (50 V up)

1

1

15-0 are set to "1". *9

Background density adjustment (photo mode)

Change the laser PWM and set the image density for the highlight section while in the photo mode.

*13 Black band width change control Set black band to prevent the overflow toner and the cleaning fault. Mode

The numerical values given in the table represent the density in the image density range of 0 (white) to 255

Changes in synchronization

(black).

with toner supply amount Mode

7-7 0

Black band width fixed

1

6-1

6-0

PWM 16

0

0

PWM 0

0

1

Change the image writing laser PWM to change image

PWM 8

1

0

density.

PWM 24

1

1

• Select "Dark" when the image density become

*14 Image density selection (laser PWM) for printer

lighter, approx. 10,000 prints after changing the *10 Minimum black band width of black band creation

developer.

control

Mode

8-1

8-0

Standard (*200/200/186)

0

0

Lighter (*167/167/137)

0

1

Lightest (*142/142/112)

1

0

Dark (*230/230/200)

1

1

Specifies Minimum black band width of black band creation control Mode

6-4

6-3

0.25 mm

0

0

0.5 mm

0

1

0.75 mm

1

0

No black band

1

1

*

0 (white) to 255 (black) represent density within the image density range. Numbers represent each image density at the line speed 490 mm/s, 425 mm/s, 290 mm/s from left.

*11 Image stabilization control cycle Changes cycle of the image stabilization control (drum potential, maximum density, gamma auto adjustment). Mode

442

6-6

6-5

Every 20,000 prints

0

0

Every 30,000 prints

0

1

Every 40,000 prints

1

0

Every 50,000 prints

1

1

2

10. SERVICE MODE *18 Copy quantity limit

*15 Fusing initial rotation condition In the low temperature environment, fusibility may be

Mode

insufficient immediately after the power is turned ON.

9-7

9-6

9-5

9-4

So, rotate the fusing roller while in the warm-up to

No limit

0

0

0

0

obtain an even heat distribution of the fusing roller to

1 prints

0

0

0

1

avoid the insufficient fusing.

3 prints

0

0

1

0

In this adjustment, determine the environment in

5 prints

0

0

1

1

which you implement the fusing initial rotation.

9 prints

0

1

0

0

10 prints

0

1

0

1

20 prints

0

1

1

0

rotation in the low and normal temperature envi-

30 prints

0

1

1

1

ronment

50 prints

1

0

0

0

99 prints

1

0

0

1

No limit

1

0

1

0

• Low temperature: perform the fusing initial rotation in the low temperature environment only. • Low/normal temperature: perform the fusing initial

• Low/normal/high temperature: perform the fusing initial rotation in all environments. 8-3

8-2

No limit

1

0

1

1

Low temperature

0

0

No limit

1

1

0

0

Low/normal temperature

0

1

No limit

1

1

1

0

Low/normal/high temper-

1

0

No limit

1

1

1

1

1

1

Mode

ature No preparatory rotation

*19 Image memory usable area Changes the usable area of DRAM (256 MB) on the image processing board (IPB). Compression memory

*16 Fusing initial rotation time

is used within the memory area of compressed image 8-5

8-4

data, and expansion memory is used for page mem-

180 sec

0

0

ory of expanded image data. There are 2 types of

300 sec

0

1

image memory; DRAM on IPB and hard disk/1 (10

60 sec

1

0

0 sec

1

1

Mode

GB of total 40 GB is used). DRAM is used by priority. If hard disk/1 is damaged and memory overflow occurs during scanning or transferring data from PC, increase compression memory. If memory overflow

*17 Message switchover

occurs before printing starts, increase expansion memory.

Mode

9-3

9-2

Please insert key counter

0

0

Please insert copy card

0

1

Compression memory

Please insert coin

1

0

187MB

Please insert key counter

1

1

Expansion memory 69 MB

Mode

Compression memory

10-1

10-0

0

0

0

1

1

0

1

1

220MB Expansion memory 36 MB Compression memory 159MB Expansion memory 97 MB Compression memory 46MB Expansion memory 210 MB

2

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10. SERVICE MODE

Field Service Ver3.0 Nov.2006

*20 Definition change of the large size paper in counter control

NOTE • When this setting is enabled, the background optical density (DIPSW7-2 and 7-3) must be

Mode

10-3

10-4

A3 · 11 x 17 · 12 x 18

0

0

• When this setting is enabled, be sure to carry

Small size only

0

1

out cleaning of the conveyance belt every

A3 · 11 x 17 · 12 x 18 ·

1

0

20,000 prints.

set to " Lighter (50V up)".

• Print density may drop immediately after

81/2 x 14 · B4 · 8K A3 · 11 x 17 · 12 x 18 ·

1

1

changing the setting from "enabled" to "disabled".

81/2 x 14 · B4 · 8K · F4

The density will return to normal

while printing a dozen pages. *21 Allowable number of pages for saddle stitch with 2

• Enabling this setting increases toner consumption. Print density becomes lower as

paper weight 92 to 244 g/m

the remaining amount of toner gets lower. Be Mode +0

10-7

10-6

10-5

0

0

0

careful not to cause a cartridge empty status while printing is in progress.

+5

0

0

1

• Transfer/separation output value of this con-

+10

0

1

0

trol is [User paper 1 to 3]. Be sure to set the

+15

0

1

1

appropriate current value.

+20

1

0

0

+25

1

0

1

+30

1

1

0



1

1

1

*24 Original size detection switchover 3 Default setting for inch is 8.5 x 14 and 8 x 13 for metric. Mode

*22 Criterion for judging custom size or wide size paper as large size Mode

*

11-6

330mm*

0

298mm

1

Only valid when DIPSW10-3 and 10-4 are 0/1 and 1/1,respectively.

*23 Control for printing high print ratio pages Supports originals with high printing coverage by measuring

developing

conditions,

toner

supply

period, and changes in line speed. Valid when "1" is selected for this setting and the paper settings are as follows: (RC-501 must be installed to use this function.) Paper type: Rough paper Paper weight: 131 to 161 g/m2 Mode

444

12-0

Disabled

0

Enabled

1

2

13-7

13-6

13-5

8 x 13

0

0

0

8.25 x 13

0

0

1

8.125 x 13.25

0

1

0

8.5 x 13

0

1

1

8.5 x 14

1

0

0

Not used

1

0

1

Not used

1

1

0

Not used

1

1

1

10. SERVICE MODE

*25 Number of "Fine" paper that can be stapled

Mode

17-3 17-2 17-1 17-0

15-2

15-1

110 minutes

1

0

1

1

100 sheets

0

0

120 minutes

1

1

0

0

50 sheets

0

1

130 minutes

1

1

0

1

40 sheets

1

0

140 minutes

1

1

1

0

30 sheets

1

1

150 minutes

1

1

1

1

Mode

*29 Density selection at scanning tab paper

*26 Finishing operation alarm stop Alarm stop means the following full detection functions. FD/FS/LS tray lower limit, FD/FS/LS/SD number of sheets on the tray, FD punch, FS staple scraps, SD trim scraps. Mode Stops immediately after

0

40 (Lightest)

0

0

1

60

0

1

0

0

0

120

1

0

0

160

1

0

1

200

1

1

0

255 (Darkest)

1

1

1

0

1

1

0 *30 Fusing temperature setting Temperature up: Decrease insufficient fusing or wrapping jam at fusing. Temperature down: decrease paper exit curling or waving.

1

16-6

16-5

Standard

0

0

Correspond to dark origi-

0

1

1

0

1

1

Mode

19-3 19-2 19-1 19-0 0

0

0

0

Standard + 5°C

0

0

0

1

Standard + 10°C

0

0

1

0

Standard + 15°C

0

0

1

1

Standard -5°C

0

1

0

0

10 °C lower than the

0

1

0

1

Standard (default for a soft roller and a hard roller for met-

nal

ric and inch area)

ference

*28 Summer time setting Mode

0

1

*27 Non-image area erase mode judge level

Not used

0

1

ing

Correspond to light inter-

80

0

1

Mode

17-4

100

ing Does not stop while print-

17-5

15-3

print set after detection Does not stop while print-

17-6

15-4

detection Stops at a break between

Mode

17-3 17-2 17-1 17-0

standard

0 minute

0

0

0

0

(default for a hard roller for Japan)

10 minutes

0

0

0

1

Standard -15°C

0

1

1

0

20 minutes

0

0

1

0

Standard -20°C

0

1

1

1

30 minutes

0

0

1

1

Standard -25°C

1

0

0

0

40 minutes

0

1

0

0

Standard -30°C

1

0

0

1

50 minutes

0

1

0

1

Standard -35°C

1

0

1

0

60 minutes

0

1

1

0

Standard -40°C

1

0

1

1

70 minutes

0

1

1

1

Standard -45°C

1

1

0

0

80 minutes

1

0

0

0

Standard -50°C

1

1

0

1

90 minutes

1

0

0

1

Standard -55°C

1

1

1

0

100 minutes

1

0

1

0

Standard -60°C

1

1

1

1

2

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10. SERVICE MODE

Field Service Ver3.0 Nov.2006

*31 Black band width when internal temperature

*35 Number of punch holes

Black band is created with the width set in DIPSW6Mode

3, 4 when "1" is selected for this setting and the drum

22-2

22-1

temperature sensor (TH5) detects temperature above

Not used

0

0

45 °C.

2 and 3 holes

0

1

2 and 4 holes

1

0

Not used

1

1

Mode

19-4

Changes in synchronization with toner

0

supply amount

*36 Toner density of developer selection

Fixed black band width* *

1

Width set in DIPSW6-3 and 6-4.

Change developing roller rotation and toner density of developer (toner and carrier ratio) to change only toner density of developer without changing image

*32 Maximum black band width (when connecting RC)

density. If increasing toner density of developer resulted in

Sets the maximum width of the black band in black

image background, decrease toner density. If lighten-

band creation control.

ing image in other DIPSW (5-0/1, 27-2/3) resulted in

Only valid when RC is installed.

white spot on the solid section, increase toner den-

Mode

sity.

19-7

19-6

20mm

0

0

10mm

0

1

• After change the DIPSW, image density does

5mm

1

0

not appear as the setting value until printing

Follows the DIPSW6-3 and 6-4

1

1

about 500 prints because it need to add toner

NOTE

to increase toner density of developer or

settings

need to consume toner to reduce it. *33 Image scanning area with shift function Mode

Normal: Compare the original size and the transfer

23-4

23-3

23-2

paper size, the smaller one is to be the image area.

Standard toner density

0

0

0

Original priority: Original size is to be the image area.

Approx. 0.5% down

0

0

1

Approx. 1.0% down

0

1

0

Approx. 1.5% down

0

1

1

Approx. 0.25% up

1

0

0

Approx. 0.5% up

1

0

1

*34 Tandem connection mode

Approx. 0.75% up

1

1

0

Select "Enabled" in the setting to make the tandem

Approx. 1.0% up

1

1

1

Mode

20-1

Normal

0

Original priority

1

connection. The firmware of the main unit must have been set to

*37 Z-fold output number limit

use the option. And the fusing rollers must be the

Mode

same type; hard rollers or soft rollers.

24-4

50 sheets

0

0

20-7

40 sheets

0

1

Disabled

0

30 sheets

1

0

Enabled

1

20 sheets

1

1

Mode

446

24-5

2

10. SERVICE MODE *41 Image density selection (toner control patch den-

*38 Z-fold + Staple output number limit

sity) Mode

24-7

24-6

5 sheets

0

0

bias for the toner control patch formed on the drum

8 sheets

0

1

to determine the toner density.

10 sheets

1

0

3 sheets

1

1

Changes the image density by setting the developing

NOTE • After changing the DIPSW, image density

*39 PI size detection switchover 3

does not appear as the setting value until

Default setting for inch is 8.5 x 14 and 8 x 13 for met-

printing about 500 prints because it needs to

ric.

add toner to increase the toner density of developer or consume toner to reduce it. Mode

25-4

25-3

25-2

8 x 13

0

0

0

background or toner spillage. Be sure to use

8 /4 x 13

0

0

1

together with DIPSW23-2/3/4 (toner density

81/8 x 131/4

0

1

0

of developer) approx. 0.5% down or 1.0%

81/2 x 13

0

1

1

down.

81/2 x 14

1

0

0

Not used

1

0

1

Not used

1

1

0

of adjustment, adjust in the following order.

Not used

1

1

1

1) Laser PWM

1

• Using this setting alone may cause image

• There are two kinds of DIPSWs to lighten image density: laser PWM (5-2/3) and toner control patch density (27-2/3). For the priority

2) Toner control patch density: approx. 0.5% *40 Transfer assist control size switchover

down

Default setting for inch is "Between 279 mm and 297

Using this setting alone may cause white

mm" and "297 mm or more" for metric.

spots on the solid section. Be sure to use together with DIPSW23-2/3/4 (toner den-

NOTE

sity of developer) approx. 0.25% up or

• When you make the transfer assist sheet

0.5% up.

PCS-compliant, be sure to set this switch to Mode

27-3

27-2

Standard

0

0

Approx. 0.5% up

0

1

Approx. 1.0% up

1

0

Approx. 0.5% down

1

1

"Correspond to PCS."

Mode

26-1

26-0

297 mm or more

0

0

Between 279 mm and

0

1

Do not transfer assist

1

0

Correspond to PCS

1

1

297 mm

*42 Tray name is automatically changed. Mode

38-4 0

Automatically changes the name to the name of selected paper type, when the name has been set to "paper type".

1

Automatically changes the name to the name of selected paper type, when paper type, paper weight, color, and punch settings are changed.

2

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bizhub PRO 1050/1050P /1050e/1050eP

10. SERVICE MODE

Field Service Ver3.0 Nov.2006

*43 Buck side trailing edge erasure amount with

10.9.2

Telephone number setting

Set the telephone number and FAX number of the

duplex output

service center displayed when malfunction occurs. Mode

38-7

38-6

0

0

6mm

0

1

1. Enter the service mode.

8mm

1

0

2. "Service mode menu screen"

10mm

1

1

* 2mm (copier)

A. Procedure

0mm (printer)

*

It becomes 4 mm when the paper size is userdefined with the DIPSW38-5 has been set to "1".

*44 Cover sheet single fold control with folding&sta-

Press the [07 System Setting] key.

3. A sub menu appears on the right side of the screen. Press the [02 Telephone Number Setting] key on the sub menu.

4. "Customer support TEL/FAX setting screen"

pling/multi center Enabling this setting improves accuracy of folding

Press either the [Service Center Tel (16)] or the

cover paper.

[Service Center Fax (16)] key you want to set.

5. Enter the telephone number or FAX number Mode

40-3

40-2

Normal control

0

0

* Enables the control

0

1

under a certain condition Enables the control all the

1

0

sure to use hyphen to fill up the blanks.

6. Press the [OK] key to register data.



1

1

Enables the control only when the weight of cover paper fed from the main body is 131 g/m2 or heavier.

*45 TIFF direct print APS target paper size (F4) Mode

42-1

42-2

8 x 13

0

0

8.5 x 13

0

1

8.25 x 13

1

0

8.125 x 13.25

1

1

*46 Visual Count Master counter value read-off intervals Mode

448

Note • When a number is less than 16 digits, be

time

*

you register through the numeric keys.

46-0

46-1

Once every 10 minutes

0

0

Once every 1 minute

0

1

Not read off

1

0

Once every 1 hour

1

1

2

Press the [Cancel] key to cancel the setting you entered.

10.9.3

Serial number setting

10. SERVICE MODE 10.9.4

Setting date input

Set and display the serial number of the main body

Set the starting date of the total counter that is dis-

and options.

played on the utility mode. When setting the DIPSW 16-4 to 1, the starting date

Caution: • Never change the serial number of the main body. Otherwise, the fixing temperature abnormality or the drum damage may occur.

of the total counter is not displayed. A. Procedure

1. Enter the service mode. 2. "Service mode menu screen"

A. Procedure

Press the [07 System Setting] key.

3. A sub menu appears on the right side of the 1. Enter the service mode.

screen.

2. "Service mode menu screen"

Press the [04 Setting Date Input] key on the

Press the [07 System Setting] key.

3. A sub menu appears on the right side of the

sub menu.

4. "Setting date input screen"

screen.

Enter the starting date through the numeric

Press the [03 M/C Serial Number Setting] key

keys.

on the sub menu.

4. "Serial number setting mode screen" Press the key for the option you want to set,

5. Press the [OK] key to update data. Press the [Cancel] key to cancel the setting you updated.

and enter the serial number through the numeric keys.

5. Press the [OK] key to register data. Press the [Cancel] key to cancel the setting you entered. NOTE • When the entered data is incorrect, a notice screen appears. Press the [OK] key to close the screen and enter data again.

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bizhub PRO 1050/1050P /1050e/1050eP

10. SERVICE MODE

10.10 ROM version Display the ROM version of the main body and options. NOTE • The [Image control] that is displayed on the screen represents the ROM version of the overall control board (OACB). (1) Procedure

1. Enter the service mode. 2. "Service mode menu screen" Press the [08 ROM Version] key.

3. A sub menu appears on the right side of the screen. Press the [01 ROM Version]] key on the sub menu.

4. "Indication of ROM version screen" Each ROM version is displayed.

450

Field Service Ver3.0 Nov.2006

10. SERVICE MODE

10.11 CS Remote Care 10.11.1 Outline The CS Remote Care is a system that manages the main body by sending and receiving various kinds of the management data of the main body between the main body and the CS Remote Care center computer through the phone line or E-mail. It enables the main body to call the center computer, and the center computer to inquire regularly the main body for various data. The data handled by the CS Remote Care can be classified into the 3 following groups. a. Data that allow you to grasp the use conditions of the main body, such as the total count and the PM count. b. Data that give us the general information of when and how often an abnormality occurred with the main body. c. All sorts of adjustment data Note • When the security enhanced mode is set to ON, the use of the main body NIC is not allowed. 10.11.2 Setup procedure of the CS Remote Care When a change in use is made between the main body NIC and the controller NIC, or when the mail remote notification system is jointly used, care should be taken of the mail account and the DIPSW setting. For particulars, see "10.11.3 List of combinations of E-Mail CS Remote Care and Mail remote notification system". In case you setup again the once setup main body, clear the RAM for CS Remote Care and start from step 5. About how to clear the RAM for CS Remote Care, see "10.11.3 List of combinations of E-Mail CS Remote Care and Mail remote notification system" Step

Operation When using the phone line modem

When using the E-mail Main body NIC

0

Controller NIC

Registered the machine ID in the application on the CS Remote Care center side. When the machine ID is not registered, no initial connection cannot be made.

1

Modem connection

When using the E-mail, remove the modem for the

Turn off the power of the modem, connect the

phone line.

main body and the modem with a modem cable, and the modem and the wall outlet with a modular cable. * For the connection of a modular cable, see the instructions of the modem to be used. 2

I/O check mode and data collection clear available (Service mode → 07 System Setting → 01 Software SW Setting → Set 03-6 to "On (1)")

3

CS Remote Care memory initialization (Service mode → 04 Machine Condition → 01 I/O Check Mode → [1] [5] [ACCESS] [9] [8] → [Start] button ON)

4

CS Remote Care function ON (Service mode → 07 System Setting → 01 Software SW Setting → Set 15-5 to "On (1)")

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bizhub PRO 1050/1050P /1050e/1050eP

10. SERVICE MODE Step

Field Service Ver3.0 Nov.2006 Operation

When using the phone line modem

When using the E-mail Main body NIC

5

6

7

Proceed to the step 6.

Controller NIC

CS Remote Care used

CS Remote Care used

NIC selection (main

NIC selection (controller

body NIC used)

NIC used)

(Service mode → 07

(Service mode → 07

System Setting → 01

System Setting → 01

Software SW Setting →

Software SW Setting →

Set 16-7 to "On (1)")

Set 16-7 to "Off (0)")

CS Remote Care function selection

CS Remote Care function selection

(Service mode → 09 CS Remote Care → 01 CS

(Service mode → 09 CS Remote Care → 01 CS

Remote Care → Set 02 Modem)

Remote Care → Set 01 E-mail)

No. code entry (Service mode → 09 CS Remote Care → 01 CS Remote Care → Press No. Code → Enter the No. code* → Press No. Code) * For the No. code, enter a specified code.

8

Date and time setting for the CS Remote Care (Enter the No. code → Detail setting → 02 Date and time setting → Press Setting Time → Enter the current time → Press SET → Press Time Zone → Enter the time zone)

9

Center ID setting (Enter the No. code → Detail setting → 01 Basic setting → Press the Center No. → Enter the center No.*) * Enter the center No. in five digits.

10

11

Center telephone Number setting

Response time out setting: Optional

(Enter the No. code → Detail setting → 01 Basic

(Enter the No. code → Detail setting → 03

setting → Press Center Telephone Number →

Response time out setting → Enter the response

Enter the center telephone Number*)

time out time)

* Make an entry using "T" and "P" as required.

(This is usually left as default.)

Machine telephone Number setting

Proceed to the step 12.

(Enter the No. code → Detail setting → 01 Basic setting → Press Machine Telephone Number → Enter the machine telephone Number *) * Make an entry using "T" and "P" as required. 12

452

Modem initialization AT command entry

Main body mail address

Controller mail address

(Enter the No. code → Detail setting → 04 AT

setting

setting

command → Press First command → Enter the

This is set from the Web

This is set by the admin-

initialization command *)

utility on the browser of

istrator set network set-

* For particulars of the initialization command,

the PC connected to

ting through the

see the instructions of the modem to be used.

the main body NIC by

operation panel of the

the network.

main body.

Be sure to conduct the

Be sure to conduct the

sending and receiving

sending and receiving

test.

test.

Step

10. SERVICE MODE Operation

When using the phone line modem

When using the E-mail Main body NIC

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DIPSW setting for the CS Remote Care

Controller NIC

Proceed to the step 14.

(Enter the No. code → Detail setting → Software SW setting) (Baud rate setting: Select the baud rate at the software DIPSW setting 01-4 to 7.) 14

Turn on and off the power switch (SW2) of the main body.

15

First call execution

Initial connection mail

Initial connection mail

(Service mode → 09 CS Remote Care → 01 CS

reception

reception

Remote Care → Press No. Code twice → Detail

The initial connection

The initial connection

setting → 01 Basic setting → First call*)

mail is sent to the mail

mail is sent to the mail

* When the connection to the center completes

address of the main

address of the controller

successfully, the CS Remote Care setting screen

body NIC from the cen-

NIC from the center.

is displayed.

ter.

* When the CS Remote

* When the CS Remote

Care related window is

Care related screen is

opened while receiving

opened while receiving

the initial connection

the initial connection

mail from the center, the

mail from the center, the

information being cre-

information being cre-

ated is destroyed and

ated is destroyed and

the CS Remote Care

the CS Remote Care

setting screen is dis-

setting screen is dis-

played.

played.

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10. SERVICE MODE

Field Service Ver3.0 Nov.2006

10.11.3 List of combinations of E-Mail CS Remote Care and Mail remote notification system To change a combination of E-Mail CS Remote Care and Mail remote notification system, refer to this table to configure the DIPSW setting or the mail account setting. Case

Mail remote

E-Mail CS

E-Mail CS

notification

Remote Care

Remote Care

system

Setting item

Value

"Use the mail remote notification

Use

Remark

using the main using the conbody NIC

troller NIC system" of the main body NIC’s Web utility

1

{

{



"Service mode - Software

1

(*3)

DIPSW": 15-5 (*1) "Service mode - Software

1

DIPSW": 16-7 (*2) "Use the mail remote notification

Use

system" of the main body NIC Web utility 2

{



{

"Service mode - Software

1

(*4)

DIPSW": 15-5 (*1) "Service mode - Software

0

DIPSW": 16-7 (*2) "Use the mail remote notification

Use

system" of the main body NIC Web utility 3

{





"Service mode - Software

0



DIPSW": 15-5 (*1) "Service mode - Software

0

DIPSW": 16-7 (*2) "Use the mail remote notification system" of the main body NIC

Do not use

Web utility 4



{



"Service mode - Software

1



DIPSW": 15-5 (*1) "Service mode - Software

1

DIPSW": 16-7 (*2) "Use the mail remote notification system" of the main body NIC

Do not use

Web utility 5





{

"Service mode - Software

1



DIPSW": 15-5 (*1) "Service mode - Software

0

DIPSW": 16-7 (*2) *1

Service mode - Software DIPSW: 15-5 (CS Remote Care function ON, 0=OFF, 1=ON)

*2

Service mode - Software DIPSW: 16-7 (NIC selection of E-Mail CS Remote Care, 0=controller NIC, 1=main body NIC)

*3

Mail remote notification system and CS Remote Care using the main body NIC share the same mail account

*4

Mail remote notification system and CS Remote Care using the controller NIC use separate mail accounts

454

10.11.4 Detailed setup procedure A. I/O check mode, data collection clear valid

1. Enter the service mode. 2. "Service mode menu screen" Press the [07 System Setting] key.

3. "Sub menu screen"

10. SERVICE MODE

5. Set the bit data to "On (1)". On (1): CS Remote Care function enabled Off (0): CS Remote Care function disabled (default)

6. Press the [Return] key to finish the configuration.

Press the [01 Software SW Setting] key.

4. "Software SW Setting screen" Set "03" with the DIPSW number. Set "6" with the DIPSW bit number.

5. Set the bit data to "On (1)". On (1): I/O check mode, data collection clear enabled Off (0): I/O check mode, data collection clear disabled (default)

6. Press the [Return] key to finish the configuration.

D. NIC selection for E-Mail CS Remote Care

1. Enter the service mode. 2. "Service mode menu screen" Press the [07 System Setting] key.

3. "Sub menu screen" Press the [01 Software SW Setting] key.

4. "Software SW Setting screen" Set "16" with the DIPSW number. Set "7" with the DIPSW bit number.

5. Set the bit data to the NIC you use. On (1): Use the main body NIC B. CS Remote Care memory initialization

1. Enter the service mode.

Off (0): Use the controller NIC (default)

6. Press the [Return] key to finish the configuration.

2. "Service mode menu screen" Press the [04 Machine Condition] key.

3. "Sub menu screen" Press the [01 I/O Check Mode] key.

4. "I/O Check Mode screen" Enter "15" with the numeric keys. Confirm that "15-00" is displayed on the message display area.

5. Press the [Access] button. 6. Enter "98" with the numeric keys. 7. Press the [Start] button. Confirm that the output check display switches to "FIN."

E. CS Remote Care function selection (E-Mail/ Phone line modem)

1. Enter the service mode. 2. "Service mode menu screen" Press the [09 CS Remote Care] key.

3. "Sub menu screen" Press the [01 CS Remote Care] key.

4. "CS Remote Care setting screen" Select the key for the function you use. 01 E-Mail: Use the E-Mail CS Remote Care 02 Modem: Use the Modem CS Remote Care

5. Press the [No. Code] key. C. CS Remote Care function ON

1. Enter the service mode. 2. "Service mode menu screen" Press the [07 System Setting] key.

3. "Sub menu screen" Press the [01 Software SW Setting] key.

4. "Software SW Setting screen" Set "15" with the DIPSW number. Set "5" with the DIPSW bit number.

6. Enter the No. code* with the numeric keys. 7. Press the [No. Code] key. 8. Press the [Detail setting] key. 9. "Setting menu screen" Press the [02 Date and time setting] key.

10. Enter the date with the numeric keys, and press the [Set] key.

11. Enter the month with the numeric keys, and press the [Set] key.

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10. SERVICE MODE

12. "Date and Time setting screen"

Field Service Ver3.0 Nov.2006 *1

When entering the telephone number, keys on

Enter the year in 2 digits with the numeric keys,

the screen other than numeric keys represent

and press the [Set] key.

the followings.

13. Enter time with the numeric keys, and press the [Set] key.

14. Press the [Time Zone] key. 15. Enter the time zone with the numeric keys, and press the [Set] key.

16. Press the [OK] key to return to the "Setting menu screen." *

Enter the No. code that is assigned in advance.

F.

Modem initial setting

[ , ] Pause: holds the self-dial delivery for some time [W] Wait: detects the destination dial tone [T] Tone dial: tone dialing [P] Pulse dial: pulse dialing [—] Number delimiter: ignored when actually dialed [*] [#] [•]: use as necessary *2

Change the modem initialization command if necessary (Usually, there is no need to change). For details, refer to the manual of the modem.

G. Baud rate setting

1. "Modem setting menu screen" Press the [01 Basic setting] key.

2. "Basic setting screen" Press the [Center No.] key.

3. Enter the center ID with the keyboard, and press the [OK] key.

4. Press the [Center Telephone Number] key. 5. Enter the center telephone number with the

NOTE • In case you changed bit data by accident, be sure to restore the previous state.

1. "Modem setting menu screen" Press the [05 Software SW setting] key.

2. "Software SW Setting screen" Set "01" with the DIPSW number.

numeric and symbolic keys.

Set the modem baud rate using the DIPSW bit

Use [T]s and [P]s depending on the modem

number "4 to 7".*

and the phone line. *1

6. Press the [Machine Telephone Number] key.

3. Press the [Return] key to return to the "Modem setting menu screen."

7. Enter the machine telephone number with the numeric and symbolic keys. Use [T]s and [P]s depending on the modem and the phone line. *1

8. Press the [OK] key to return to the "Modem setting menu screen."

9. "Modem setting menu screen" Press the [04 AT command] key.

10. "AT command setting screen" Press the [First command] key.

11. Enter the modem initialization command with the keyboard, and press the [OK] key. *2

12. Press the [OK] key to return to the "Modem setting menu screen."

456

* Modem baud rate Baud rate

01-7 01-6 01-5 01-4

1200 bps

0

0

1

1

2400 bps

0

1

0

0

4800 bps

0

1

0

1

9600 bps

0

1

1

0

19200 bps

0

1

1

1

38400 bps

1

0

0

0

57600 bps

1

0

0

1

10. SERVICE MODE

H. E-Mail initial setting

10.11.5 Software DIPSW setting for CS Remote Care

1. "E-Mail Setting Menu screen" Press the [01 Basic setting] key.

2. "Basic setting screen"

NOTE • DIPSW bits data are written into the Parame-

Press the [Center No.] key.

ter board (PB) every time a change is made.

3. Enter the center ID with the keyboard, and

In case you changed bit data by accident, be

press the [OK] key.

sure to restore the previous state.

4. Press the [OK] key to return to the "E-Mail Setting Menu screen."

5. "E-Mail Setting Menu screen" Press the [03 Response time out setting] key. *

6. Enter the response time out time with the numeric keys. (in minutes)

7. Press the [OK] key to return to the "E-Mail Setting Menu screen."

A. Input procedure

1. Enter the service mode. 2. "Service mode menu screen" Press the [09 CS Remote Care] key.

3. "Sub menu screen" Press the [01 CS Remote Care] key.

4. "CS Remote Care setting screen" Press the [No. Code] key.

NOTE • The response time out setting is automati-

5. Use the sheet setting keys to enter the No. code. *1

cally set on receiving the initial connection mail. Change the setting if necessary.

6. Press the [No. Code] key. 7. Press the [Detail setting] key. 8. "Setting menu screen" Press the [05 Software SW Setting] key.

9. "Software SW Setting screen" Select the DIPSW number. Use the left arrow key or the numeric keys.

10. Select the DIPSW bit number. Use the right arrow key or the numeric keys.

11. Select DIPSW On (1), Off (0). Use the [On (1)], [Off (0)] key.

12. Press the [Return] key to return to the "Setting menu screen." *1

If the No. code is already entered, confirm that No. code.

NOTE • About functions of each switch, see to "B. List of software DIPSW for CS Remote Care".

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10. SERVICE MODE

Field Service Ver3.0 Nov.2006

B. List of software DIPSW for CS Remote Care Note • Do not change any bit not described on this table. DIPSW No

Bit

DIPSW1

0



1

Modem reception

2

DIPSW2

Functions

0

1

Default





1

Receive*1

Do not receive*1

0







0

3







0

4

Baud rate

*2

*2

0

5

*2

*2

0

6

*2

*2

0

7

*2

*2

1

0

Auto call on SC occurrence

Do not call

Call

1

1

Auto call on date specification

Do not call

Call

1

2

Auto call on the part replacement

Do not call

Call

1

3

Auto call on the drum replacement

Do not call

Call

1

4

Auto call on the periodic maintenance

Do not call

Call

1

(PM)

DIPSW3

5







0

6







0

7







0

0







0

1

Auto call on the toner supply

Do not call

Call

1

2

Auto call on frequent JAM occurrence

Do not call

Call

1







0

CS Remote Care communication mode

*3

*3

0

*3

*3

1







0

Modem redial interval

*4

*4

1

1

*4

*4

1

2

*4

*4

0

3

*4

*4

0







0

Modem redial times

*5

*5

0

1

*5

*5

1

2

*5

*5

0

3

*5

*5

1

4

*5

*5

0

5

*5

*5

0

6

*5

*5

0





0

Do not redial

Redial

1





0

3 to 7 DIPSW4

0 1 2 to 7

DIPSW5

0

4 to 7 DIPSW6

DIPSW7

0

7



0

Redial for response time out

1 to 7

458



10. SERVICE MODE

DIPSW No

Bit

Functions

0

1

Default

DIPSW8

0

Retransmission interval on E-Mail delivery

*6

*6

0

1

error

*6

*6

1

2

*6

*6

1

3

*6

*6

0







0

0

Retransmission times on E-Mail delivery

*7

*7

0

1

error

*7

*7

1

2

*7

*7

0

3

*7

*7

1

4

*7

*7

0

5

*7

*7

0

6

*7

*7

0

4 to 7 DIPSW9

DIPSW10

DIPSW11

DIPSW12

DIPSW13

7







0

0

Time zone setting

*8

*8

0

1

*8

*8

0

2

*8

*8

0

3

*8

*8

0

4

*8

*8

0

5

*8

*8

0

6

*8

*8

0

7

*8

*8

0

0

Timer 1

*9

*9

0

1

RING reception → CONNECT reception

*9

*9

0

2

*9

*9

0

3

*9

*9

0

4

*9

*9

0

5

*9

*9

1

6

*9

*9

0

7

*9

*9

0

0

Timer 2

*10

*10

0

1

Dial request completed → CONNECT

*10

*10

0

2

reception

*10

*10

0

3

*10

*10

0

4

*10

*10

0

5

*10

*10

0

6

*10

*10

1

7

*10

*10

0

0

Timer 3





0

1

Not used





1

2





0

3





1

4





0

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10. SERVICE MODE

Field Service Ver3.0 Nov.2006

DIPSW No

Bit

DIPSW13

5 6

Functions

0

1

Default

Timer 3





0

Not used





0





0

Timer 4

*11

*11

0

1

Line connection → Start request telegram

*11

*11

0

2

delivery

*11

*11

0

3

*11

*11

0

4

*11

*11

0

5

*11

*11

1

6

*11

*11

0

7

*11

*11

0

7 DIPSW14

DIPSW15

DIPSW16

DIPSW17

DIPSW18

0

0

Timer 5

*12

*12

0

1

Wait time for other side's response

*12

*12

1

2

*12

*12

1

3

*12

*12

1

4

*12

*12

1

5

*12

*12

0

6

*12

*12

0

7

*12

*12

0

0

Retry data, timer 6

*13

*13

1

1

Initialization OK → Dial request

*13

*13

1

2

*13

*13

1

3

*13

*13

1

4

*13

*13

1

5

*13

*13

1

6

*13

*13

1

7

*13

*13

1

0

Call JAM date (main body)

*14

*14

1

1

Valid copy quantity

*14

*14

0

2

Call ADF JAM date

*15

*15

1

3

Valid original feed quantity

*15

*15

0

4

Call JAM date

*16

*16

1

5

MCBJ setting

*16

*16

0

6

Call ADF JAM date

*17

*17

1

7

MOBJ setting

*17

*17

0

0

Attention display

Do not call

Call

1

1 to 7







0

DIPSW19 to 0 to 7







0

DIPSW40

460

1

*1

10. SERVICE MODE

Modem reception

*6

Mode

Mode

01-1

Receive

0

Issue ATA by RING delivery Do not receive

1

Do not issue ATA by RING delivery *2

Retransmission interval on E-Mail delivery error

Baud rate Mode

01-7 01-6 01-5 01-4

08-3 08-2 08-1 08-0

0 minute

0

0

0

0

10 minutes

0

0

0

1

20 minutes

0

0

1

0

30 minutes

0

0

1

1

40 minutes

0

1

0

0

50 minutes

0

1

0

1

60 minutes

0

1

1

0

1200 bps

0

0

1

1

70 minutes

0

1

1

1

2400 bps

0

1

0

0

80 minutes

1

0

0

0

4800 bps

0

1

0

1

90 minutes

1

0

0

1

9600 bps

0

1

1

0

100 minutes

1

0

1

0

19200 bps

0

1

1

1

110 minutes

1

0

1

1

38400 bps

1

0

0

0

120 minutes

1

1

0

0

57600 bps

1

0

0

1 *7

*3

Retransmission times on E-Mail delivery error

CS Remote Care communication mode Mode Mode

03-0

Data modem

0

0

0 to 9 times

FAX (not used)

0

1

10 times

E-Mail

1

0

11 to 99 times

Reservation

1

1 *8

Modem redial interval

3

2

1

0

000 0000 to 000 1001 0

0

0

1

0

1

0

000 1011 to 110 0011

7

6

5

4

3

2

1

0

DIPSW10

05-3 05-2 05-1 05-0

1 minute

0

0

0

1

-12 to -1

2 minutes

0

0

1

0

0

3 minutes

0

0

1

1

1 to 12

4 minutes

0

1

0

0

5 minutes

0

1

0

1

6 minutes

0

1

1

0

7 minutes

0

1

1

1

Mode

8 minutes

1

0

0

0

DIPSW11

9 minutes

1

0

0

1

0 to 31 sec

10 minutes

1

0

1

0

32 sec

*9

1111 0100 to 1111 1111 0

0

0

0

0

0

0

0

0000 0001 to 0001100

Timer 1 (RING reception → CONNECT reception)

33 to 255 sec *5

4

Time zone setting Mode

Mode

5

DIPSW09

03-1

*4

6

7

6

5

4

3

2

1

0

0000 0000 to 0001 1111 0

0

1

0

0

0

0

0

0010 0001 to 1111 1111

Modem redial times Mode

6

5

4

3

2

1

0

DIPSW06 0 to 9 times 10 times 11 to 99 times

000 0000 to 000 1001 0

0

0

1

0

1

0

000 1011 to 110 0011

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10. SERVICE MODE

Field Service Ver3.0 Nov.2006

*10 Timer 2 (Dial request completed → CONNECT

Valid original feed quantity

reception) Mode

7

6

5

4

3

2

1

0

DIPSW12 0 to 63 sec 64 sec

0000 0000 to 0011 1111 0

65 to 255 sec

1

0

0

0

0

0

0

0100 0001 to 1111 1111

*11 Timer 4 (Line connection → Start request telegram delivery) Mode

Mode

17-3

17-2

600 sheets

0

0

1200 sheets

0

1

1800 sheets

1

0

2400 sheets

1

1

17-5

17-4

1000

0

0

2000

0

1

3000

1

0

5000

1

1

17-7

17-6

100

0

0

200

0

1

400

1

0

600

1

1

*16 Call JAM date MCBJ setting

7

6

5

4

3

2

1

0

DIPSW14 0 to 31 (x 100 msec) 32 (x 100 msec)

*15 Call ADF JAM date

0000 0000 to 0001 1111 0

33 to 255

0

1

0

0

0

0

0

0010 0001 to 1111 1111

Mode

(x 100 msec) *17 Call ADF JAM date *12 Timer 5 (Wait time for other side's response) Mode

7

6

5

4

3

2

1

MOBJ setting 0

DIPSW15 0 to 29 sec 30 sec

0000 0000 to 0001 1101 0

31 to 255 sec

0

0

1

1

1

1

0

0001 1111 to 1111 1111

*13 Retry data, timer 6 (Initialization OK → Dial request) Mode

7

6

5

4

3

2

1

0

DIPSW16 0 to 254 (x 5 msec) 255 (x 5 msec)

0000 0000 to 1111 1110 1

1

1

1

1

1

1

*14 Call JAM date (main body) Valid copy quantity Mode

462

17-1

17-0

3000 copies

0

0

6000 copies

0

1

9000 copies

1

0

12000 copies

1

1

1

1

Mode

10.11.6 Mail address setting A. Procedure for setting the main body NIC

10. SERVICE MODE

5. Click [E-Mail Initial Setting]. The mail initial setting screen is displayed.

Display the Web utility on the browser of the PC that is connected to this machine by the network to set the mail address. The mail setting method of the CS Remote Care that uses the main body NIC is the same as that for the mail remote notification system. Corresponding browser: Internet Explorer 5.5 or Netscape4.7x or above

1. Start up the PC that is connected to this machine by the network.

2. Open the browser and select "Open" in the file menu.

3. Enter the IP address of this machine or the host name, and press the [Enter] key. The main page of the Web utility screen of this machine is displayed.

4. Click [Extension for maintenance]. Enter "ce" for the user name and then enter the 8-digit CE password (default: 92729272) for the password, and then click the [OK] button. The CE extended function screen is displayed.

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10. SERVICE MODE

6. Set the following items. • Enable E-mail notification:

Field Service Ver3.0 Nov.2006 Supplement: [Communication log]

Select "Yes."

The CE extended function page shows 5 sent-out

The setting method of the CS Remote Care

and 5 received mail logs. The CS Remote Care

that uses the main body NIC is the same as

related mails are displayed as "Kind: CS Remote

that of the mail remote notification system.

Care Mail."

• Sending mail (SMTP) server: Set the IP address of the sending mail server. • Interval between fetching mails: Set the intervals from 1 minute to 60 minutes to check the receiving mail server to see if a mail is newly received. • Receiving mail server: Set the IP address of the receiving mail server. • Kind of mail spool: Select either of POP3 and IMAP according to the mail server to be used by the main body. Default: "POP3" • User name on the server: Enter the account name assigned to the main body by the receiving mail server. • Password: Enter the password to the above account name. • E-mail address of this copy machine:

1. Press the [Utility] button on the operation panel. 2. "Utility menu screen" Press the [06 Machine Manager Setting] key.

3. "Machine manager setting menu screen" Press the [04 Network Setting] key.

4. "Sub menu screen" Press the [02 Controller NIC Setting] key.

5. "Controller NIC setting menu screen" Press the [11 CSRC] key.

6. "CSRC setting menu screen" Press the [01 CSRC Send Setting] key.

7. Configure the following items. • CSRC Send Select [Yes]. • SMTP Server Address

Enter the mail address assigned to the main

Specify the SMTP server address. You can use

body.

symbols and alphanumeric characters within

• CE password: Enter any alphanumeric characters (including symbols) up to 20 characters. • Enable POP (IMAP) before SMTP: After authentication is made by the receiving

63 characters. • Port Number Specify the SMTP port number within the range from 1 to 65535. Default is [25]. • Connection Time Out Time

mail server, a selection is made if the mail is to

Specify the SMTP time out time with in the

be sent out or not. Default: "To be sent."

range from 30 to 300 (sec). Default is [60] sec-

* : Change "SMTP port No." and "POP (IMAP)

onds.

port No." as necessary.

• Machine Manager From Address

* : "Nickname for the copier," "Mail transfer

Specify the From address of mails from the

option," "E-mail address for transfer" and "Dis-

controller NIC.

play of the time required in the mail" are set for

==========================

the mail remote notification system. Set them

In case you use a server in which authentication is

as necessary.

required for sending and receiving mails, press the

7. Press the [Apply] button to decide the entry.

[Next] key to configure necessary settings.

8. Click the [Sending and Receiving test] button to

8. Press the [OK] key.

conduct the sending and receiving test of the mail. When the test is completed successfully, proceed to the next step. When the test fails, check the setting again according to the error message to conduct the test once more.

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B. Procedure for setting the Controller NIC

9. "CSRC setting menu screen" Press the [02 CSRC Receive Setting] key.

10. Configure the following items.

10. SERVICE MODE 10.11.7 Modem First Call

• CSRC Receive

Send the machine ID and telephone number to the

Select [Yes].

CS Remote Care center computer to establish con-

• POP Server Address Specify the POP server address. You can use symbols and alphanumeric characters within 63 characters.

nection with the center.

1. Enter the service mode. 2. "Service mode menu screen" Press the [09 CS Remote Care] key.

• User Name Enter the user name to login to the POP server.

3. "Sub menu screen" Press the [01 CS Remote Care] key.

You can use symbols and alphanumeric characters within 63 characters.

4. "CS Remote Care setting screen" Press the [No. Code] key.

• Password Enter the password to login to the POP server.

5. Enter the No. code with the numeric keys. *1

You can use symbols and alphanumeric char-

6. Press the [No. Code] key.

acters within 16 characters.

7. Press the [Detail setting] key.

• APOP

8. "Setting menu screen"

Select [On] to use the APOP function. • Port Number Specify the POP port number within the range

Press the [01 Basic setting] key.

9. "Basic setting screen" Press the [First Call] key.

from 1 to 65535. Default is [110]. • Connection Time Out Time

10. Confirm that the connection with the center is

Specify the POP time out time with in the range

properly completed. *2

from 30 to 300 (sec). Default is [60] seconds.

When properly completed, the "CS Remote Care setting screen" appears.

Press the [Next] key to configure the following two

*1

No. code.

settings. • Auto Check Select [Yes]. • Auto Check Interval Time Specify the interval between checking new

If the No. code is already entered, confirm that

*2

In case an error occurred in the communication with the center, check the displayed code. For details on error codes, see "10.11.14 Error code list".

mails within the range from 1 to 60 (minutes). Default is 15 minutes.

11. Press the [OK] key. 12. "CSRC setting menu screen" Press the [03 CSRC Communication Test] key.

13. "CSRC Communication Test" Press the [Start] key. Confirm that the sending and receiving are correctly performed and go to next step. If the test failed, re-confirm the settings and perform the test again following the error message.

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10. SERVICE MODE 10.11.8 Receiving the initial connection mail In case E-Mails are used, after settings are done on the main body, the center needs to send an initial connection mail to the mail address of the main body, thus enabling mail transmission between the center and the main body.

Field Service Ver3.0 Nov.2006 10.11.9 Setup confirmation

1. Enter the service mode. 2. "Service mode menu screen" Press the [09 CS Remote Care] key.

3. "Sub menu screen" Press the [01 CS Remote Care] key.

MEMO: • About how to send the initial connection mail, refer to the CS Remote Care center's manual. • Mail transmission are possible only between the center and the main body that the initial connection has been established. • The initial connection mail is sent from the center. The mail address of the center used then is stored in the main body. • To check the center's mail address on the main body, output "Machine Management List." Procedure: Service mode → 05 List Output → 01 List Output → Machine Management List. Press the [COPY] key at upper left of the screen to output the list from the basic screen.

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4. "CS Remote Care setting screen" Make sure that only selected items for "Modem" or "E-Mail" are displayed.

10. SERVICE MODE

10.11.10 Maintenance call

10.11.11 Center call from manager

As the CE starts the maintenance, enter the ID code

If the setup of CS Remote Care is completed, the

of CE (7-digit number with which each CE is identi-

manager can call the center of CS Remote Care.

fied, managed by a distributor.) to notify the center the start of maintenance. After the maintenance, pressing the maintenance completion key notifies the center the completion of maintenance.

1. Enter the utility mode. 2. "Utility Menu screen" Press the [06 Machine Manager Setting] key.

3. "Machine manager setting menu screen"

1. Enter the service mode. 2. "Service mode menu screen" Press the [09 CS Remote Care] key.

3. "Sub menu screen" Press the [01 CS Remote Care] key.

4. "CS Remote Care setting screen"

Press the [06 System Connection] key.

4. "Sub menu screen" Press the [01 User Call] key.

5. "User Call screen" Press the [Start] key. If the setup is not completed, or if other call is made, the [Start] key is grayed out, disabling to make a call.

Press the [No. Code] key.

5. Enter the No. code with the numeric keys.

About how to call the center and send various data of

6. Press the [No. Code] key.

the main body on the specified date and time, refer to the CS Remote Care center's manual.

During the maintenance, the [Start] button blinks until the completion of the maintenance.

1. Enter the service mode. 2. "Service mode menu screen" Press the [09 CS Remote Care] key.

3. "Sub menu screen" Press the [01 CS Remote Care] key.

4. "CS Remote Care setting screen" Press the [Maintenance comp] key.

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10. SERVICE MODE 10.11.12 Confirm communication log

Field Service Ver3.0 Nov.2006 10.11.13 Initialization of RAM for CS Remote

You can output and confirm the communication log.

1. Enter the service mode.

Care Initializing the RAM for CS Remote Care enables you to perform the setup again.

2. "Service mode menu screen" 1. Enter the service mode.

Press the [05 List Output] key.

2. "Service mode menu screen"

3. "Sub menu screen"

Press the [09 CS Remote Care] key.

Press the [01 List Output] key.

3. "Sub menu screen"

4. "List output mode menu screen"

Press the [01 CS Remote Care] key.

Press the [Communication Log List] key.

4. "CS Remote Care setting screen"

5. Press the [COPY] key to output the list from the

Press the [No. Code] key.

basic screen.

5. Enter the No. code with the numeric keys. *1 For details of logs, see "10.7 List output".

6. Press the [No. Code] key. 7. Press the [Detail setting] key. 8. "Setting menu screen" Press the [04 RAM Clear] key.

9. "RAM Clear setting screen" 10. The confirmation screen appears. Press the [OK] key.

11. The RAM is cleared, and the "CS Remote Care setting screen" appears.

12. Perform the setup again if necessary. *

1

If the No. code is already entered, confirm that No. code.

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10. SERVICE MODE

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 10.11.14 Error code list Error code K00_00

Error Connection NG (Cannot connect from the modem,

Solution Redial and wait for re-reception.

timed out). K00_01

No response (After connection, no start telegram

Redial and wait for re-reception.

from the center detected). K00_02

Copying. Could not be written in non-volatile memory, and line disconnected.

K00_03

Center ID mismatch.

Confirm the center ID.

K00_04

Serial number mismatch.

Confirm the serial number.

Grammar error (when receiving undefined com-

Redial.

K00_05

mands or parameters). K00_06

Received a write order for an unwritable item.

K00_07

Unread item error.

K00_08

Signal reception time out after a response detection

Redial.

(after the start telegram shuttled). K00_09

Already registered serial number.

K00_10

Communication error occurred because of the car-

Redial.

rier OFF (NO CARRIER detected in the modem). K00_11

Dialtone (NO DIALTONE) detected in the modem.

Redial.

K00_12

Busy signal (BUSY) detected in the modem.

Redial.

K00_13

NO ANSWER detected in the modem.

Redial.

K00_14

Telegram error (irregular telegram received in

Retry standard times, and redial.

response to the telegram you sent). K00_15

Serial number not registered in the center (4 x 40 telegrams received).

K00_16

Errors not defined in the above -00 to 15 (last 2 dig-

Redial.

its). K00_17

Telephone number you must call was not registered.

K01_00

DSR turned OFF or remains turned OFF.

K01_01

Error on creating a message queue.

K01_02

Error on generating a task.

K01_03

Error on sending a message.

K01_04

Error on receiving a message.

K01_05

Received an error (NG) from the timer task.

K02_01

Modem initialization NG.

K03_00

Center call evacuation buffer is full. Cannot evacuate any more.

K05_90

Because of memory shortage, unable to secure enough area for sending a mail.

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10. SERVICE MODE

Field Service Ver3.0 Nov.2006

Error code K05_92

Error

Solution

Controller in operation: unable to send a mail

In the manual transmission, retry

because the controller is in operation.

when the controller is idling. In the auto transmission, an automatic retry is performed after 1 minute.

K05_93

Mail sending error: an error was returned on sending

In the auto transmission, an auto-

a mail.

matic retry is performed after the specified time. Check if there is no fault in the network environment and the network settings.

K05_94

Machine in operation: unable to send a mail because

In the manual transmission, retry

the machine is in operation.

when the machine is idling. In the auto transmission, an automatic retry is performed after 1 minute.

K05_95 K05_96

Controller not connected: unable to send a mail

Check the connection between the

because the controller is not connected.

controller and the main body.

Controller-driven SC: unable to send a mail because

In case of the controller-driven SC, a

of a controller-driven SC (49-xx).

mail cannot be sent through the controller. Use a telephone. This error do not occur in the main body NIC.

*

The shaded error codes are the ones that may occur when a transmission is made from the main body to the center.

10.11.15 Troubleshooting Check the followings when the main body neither receives the initial connection mail nor returns a response. 1) The center ID or the machine ID are not set in the main body. 2) The center ID or the machine ID are different (A machine ID error is not returned at the initial connection). 3) CS Remote Care function is disabled, or the phone line is selected in the CS Remote Care function selection. 4) Communication between the main body and the mail server is not proper (Check this with a transmission test).

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10. SERVICE MODE

Field Service Ver3.0 Nov.2006

10.12 ISW

9. "Stapling Center Position Adjustment screen" Enter a value through the numeric keys and press

See "5. FIRMWARE VERSION UP".

the [Set] key. • Setting range: -20 (in front) to +20 (in back)

10.13 Finisher adjustment

1 step = 0.1 mm 10. Repeat steps 5 to 9 until the standard value can be

10.13.1 Staple Finisher adjustment

obtained.

Conduct various settings of the FS.

Anmerkung HJG: Ab FW Ver. 4x ist es möglich folgende Justagen separat durchzuführen (Straight u. Staple Mode

A. Stapling center position adjustment Adjust the center position of the staple while in stapling.

B. Paper Width (Straight Mode) (reine Blattausgabe) Adjust an uneven paper stack (main scanning direction) on the main tray in non-sort and sort mode. This adjustment adjusts the position of the alignment

(1) Procedure

plate while in alignment.

1. Enter the service mode. 2. "Service mode menu screen"

(1) Procedure

Press the [11 Finisher Adjustment] key. 3. A sub menu appears on the right side of the screen. Press the [01 Staple Position Adj.] key on the sub

Wichtig: Im Straight Mode darf bei Eingabe der Kopienanzahl, nur "1" eingegeben werden !

1. Enter the service mode. 2. "Service mode menu screen" Press the [11 Finisher Adjustment] key.

menu. 4. "Staple Finisher adjustment mode screen"

3. A sub menu appears on the right side of the screen.

Press the [01 Stapling Center Position Adjustment]

Press the [01 Stapler Position Adj.] key on the sub

key.

menu.

5. "Stapling Center Position Adjustment screen"

4. "Staple Finisher adjustment mode screen" Press the [02 Paper Width Adjustment] key.

Press the [COPY] key. 6. Select A3 or 11 x 17 paper, and select the 2 sta-

5. "Stapling Paper Width Adj. screen"

plings. Press the Start button to output the test pat-

Press the [Straight Mode] key and press the

tern (No.16).

[COPY] key .

7. Fold the outputted paper in half in the paper feed

6. Select the paper size according to the item you

direction to check the misalignment with the sta-

want to adjusted and press the Start button to out-

pling center position.

put a test pattern (No. 16). 7. Open the front door of the FS and pull out the

• Standard value: a = ± 3mm

stacker. Note • If the length of the paper is longer than 239 mm

[1]

in sub-scanning direction, the paper edge will hanging out of the stacker. In that case, remove

a

the paper through the paper opening section before pulling out the stacker, and reload the

[2]

paper in the stacker. 8. Measure the gap between the paper in the stacker fs503fs3011ca

[1] Paper center

[2] Stapling center position

8. When the value is not within the standard value, press the [SERVICE] key.

and the alignment plate. Standard value: 0.1 to 1 mm 9. When the value is not within the standard value, press the [SERVICE] key. 10. "Stapling Paper Width Adj. screen" Use the [Next] and [Back] key to select the paper size you want to adjust.

470 471

10. SERVICE MODE

11. "Stapling Paper Width Adj. screen" Enter a value with the numeric keys and press the [Set] key.

11. "Stapling Paper Width Adj. screen" Enter a value with the numeric keys and press the [Set] key.

• Setting range: -20 (wide) to +20 (narrow)

• Setting range: -20 (wide) to +20 (narrow)

1 step = 0.1 mm

1 step = 0.1 mm

12. Repeat steps 5 to 11 until the standard value can be obtained.

C. Paper Width (Staple Mode)

12. Repeat steps 5 to 11 until the standard value can be obtained.

(Heftmodus)

Adjust an uneven paper stack (main scanning direction) on the main tray in non-sort and sort mode. This adjustment adjusts the position of the alignment plate while in alignment. (1) Procedure 1. Enter the service mode. 2. "Service mode menu screen" Press the [11 Finisher Adjustment] key.

Achtung: Ab FW Ver. 4x ist es möglich folgende Justagen separat durchzuführen. a) Straight Mode (reine Blattausgabe) b) Staple Mode (Heftmodus)

3. A sub menu appears on the right side of the screen. Press the [01 Stapler Position Adj.] key on the sub menu. 4. "Staple Finisher adjustment mode screen" Press the [02 Paper Width Adjustment] key. 5. "Stapling Paper Width Adj. screen" Press the [Staple Mode] key and press the [COPY] key . 6. Select the paper size according to the item you want to adjusted and press the Start button to output a test pattern (No. 16). 7. Open the front door of the FS and pull out the stacker. Note • If the length of the paper is longer than 239 mm in sub-scanning direction, the paper edge will hanging out of the stacker. In that case, remove the paper through the paper opening section before pulling out the stacker, and reload the paper in the stacker. 8. Measure the gap between the paper in the stacker and the alignment plate. Standard value: 0 ± 0.5 mm 9. When the value is not within the standard value, press the [SERVICE] key. 10. "Stapling Paper Width Adj. screen" Use the [Next] and [Back] key to select the paper size you want to adjust.

2

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10. SERVICE MODE

Field Service Ver3.0 Nov.2006

7. Check to see if the bundle of papers is misaligned (a: a misalignment occurs when the

10.13.2 Multi folder (hole-punch) adjustment Conduct the FD punch related adjustment.

paper width setting is larger than the paper width) and if the bundle is curved (b: the curve

A. Paper width adjustment

occurs when the paper width setting is smaller

When a large mis-alignment is found with the position

than the paper width).

of a punch hole, use a corresponding paper size to

• Standard value:

a = ± 1.0 mm or less

adjust the width of the alignment plate.

(16 sheets or less) a = ± 1.5 mm or less (from 17 to 100 sheets)

(1) Procedure

1. Enter the service mode. 2. "Service mode menu screen"

a

Press the [11 Finisher Adjustment] key.

3. A sub menu appears on the right side of the screen. Press the [02 Multi Folder (Punch) Adj.] key on the sub menu.

b

4. "Multi Folder (Hole-Punch) adj. menu screen" Press the [01 Paper Width Adjustment] key. fs503fs3012c

5. "Paper Width Adjustment screen" Press the [COPY] key.

8. When the value is not within the standard value, press the [SERVICE] key.

9. "Stapling Paper Width Adj. screen" Use the [Next] and [Back] key to select the paper size you want to adjust.

10. Enter a value through the numeric keys and press the [Set] key. • Setting range:-20 (wide) to +20 (narrow) 1 step = 0.1 mm

11. Repeat steps 5 to 10 until the standard value can be obtained.

6. Set paper you want to adjust in the tray, the number of copies is set to 10 and press the Start button.

7. Check the diameter of the through-hole when the ejected paper is stacked. No. of holes

Standard value (mm)

2 & 4 holes

φ 5.0 or larger

3 holes

φ 6.5 or larger

8. When the value is not within the standard value, press the [SERVICE] key.

9. "Paper Width Adjustment screen" Use the [Next] and [Back] key to select the paper size you want to adjust.

10. Enter the set value through the numeric keys and press the [Set] key. • Setting range:-20 (narrow) to +20 (wide) 1 step = 0.1 mm Note • When the alignment plate is wider than an appropriate position, the punch centering is displaced, and when too narrow, the punch holes are apt to disperse.

11. Repeat steps 5 to 10 until the standard value can be obtained.

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10. SERVICE MODE

B. Hole-punch vertical position adjustment Adjust punch holes in the sub scan direction.

11. Enter a value through the numeric keys and press the [Set] key. • Setting range:-40 (wide) to +40 (narrow)

(1) Procedure

1 step = 0.1 mm

12. Repeat steps 5 to 11 until the standard value

1. Enter the service mode.

can be obtained.

2. "Service mode menu screen" Press the [11 Finisher Adjustment] key.

3. A sub menu appears on the right side of the

13. To configure other punch hole/paper size, repeat steps 5 to 11.

screen. Press the [02 Multi Folder (Punch) Adj.] key on the sub menu.

4. "Multi Folder (Hole-Punch) adj. menu screen" Press the [02 Hole-Punch Vertical Position Adjustment] key.

5. "Punch Vertical Position Adj. screen" Press the [COPY] key.

6. Set the paper of the paper size you want to adjust in the tray, and select the number of punch holes. Press the Start button to output the test pattern (No.16).

7. Check the distance a from the outputted paper leading edge to the punch holes center position.

a

fs503fs3013c

Holes

Standard value a (mm)

2 & 4 holes

10.5 ± 5.0

3 holes

9.5 ± 5.0

8. When the value is not within the standard value, press the [SERVICE] key.

9. "Punch Vertical Position Adj. screen" Use the [Next] and [Back] key to select the paper size you want to adjust.

10. Press the punch hole key you want to adjust.

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10. SERVICE MODE

Field Service Ver3.0 Nov.2006

10.13.3 Multi folder (Fold) adjustment

B. Letter fold-in position adjustment

Conduct the FD folding related adjustment.

Adjust the folding position on the letter fold-in printing

Broschüren Falz

mode.

A. Folding position adjustment Adjust the folding position on the fold printing.

Brief Falz inne

NOTE • When adjusting both the single fold and the

(1) Procedure

double fold, be sure to start with the double fold.

1. Enter the service mode.

• The position of the single fold is based on the

2. "Service mode menu screen"

leading edge of paper and the position of the

Press the [11 Finisher Adjustment] key.

3. A sub menu appears on the right side of the

double fold is based on the position of the single fold. So, the dimension "b" in the step

screen.

7 varies when either position of the single fold

Press the [03 Multi Folder (Fold) Adj.] key on the

and the double fold is changed.

sub menu.

4. "Multi Folder (Fold) adj. mode screen" Press the [01 Folding Position Adjustment] key.

5. "Folding Position Adjustment screen" Press the [COPY] key.

6. Set the paper of the paper size you want to adjust in the tray. Press the Start button to output the test pattern (No.16).

7. Check the misalignment "a" on the edge of the outputted paper.

(1) Procedure

1. Enter the service mode. 2. "Service mode menu screen" Press the [11 Finisher Adjustment] key.

3. A sub menu appears on the right side of the screen. Press the [03 Multi Folder (Fold) Adj.] key on the sub menu.

4. "Multi Folder (Fold) adj. mode screen"

• Standard value a: ± 1.5 mm

Press the [02 Letter Fold-in Position Adjust-

a

ment] key.

5. "Letter Fold-in Position Adjustment screen" Press the [COPY] key.

6. Set the paper of the paper size you want to fs503fs3014c

8. When the value is not within the standard value, press the [SERVICE] key.

9. "Folding Position Adjustment screen" Use the [Next] and [Back] key to select the paper size you want to adjust.

10. Enter a value through the numeric keys and press the [Set] key. • Setting range: -50 to +50, 1 step = 0.1 mm • In the case of the mis-alignment given in the step 7, enter a set value on the positive side.

11. Repeat steps 5 to 10 until the standard value can be obtained.

12. To configure other paper size, repeat steps 5 to 11.

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adjust in the tray. Press the Start button to output the test pattern (No.16).

10. SERVICE MODE C. Letter fold-out position adjustment

7. Check "a" and "b" on the outputted paper.

Adjust the folding position on the letter fold-out printing mode.

b [1]

a

• The position of the single fold is based on the double fold is based on the position of the

a03uf3c019ca

Paper size

NOTE leading edge of paper and the position of the

[2]

[1] Single fold

Brief Falz aussen

[2] Double fold

single fold. So, the dimension "a" and "b" in the step 7 varies when either position of the single fold and the double fold is changed.

Standard value (mm) (1) Procedure

a± 1.5

b± 1.5

A3

139.0

142.0

1. Enter the service mode.

B4

120.3

123.3

2. "Service mode menu screen"

A4S

98.0

101.0

12 x 18

151.4

154.4

11 x 17

142.9

145.9

screen.

81/2 x 14

117.5

120.5

Press the [03 Multi Folder (Fold) Adj.] key on the

81/2 x 11S

92.1

95.1

8K

129.0

132.0

8. When the value is not within the standard value, press the [SERVICE] key.

9. "Letter Fold-in Position Adjustment screen" Use the [Next] and [Back] key to select the paper size you want to adjust.

10. Press the [Double Fold] key.

Press the [11 Finisher Adjustment] key.

3. A sub menu appears on the right side of the

sub menu.

4. "Multi Folder (Fold) adj. mode screen" Press the [03 Letter Fold-out Pos. Adjustment] key.

5. "Letter Fold-out Pos. Adjustment screen" Press the [COPY] key.

6. Set the paper of the paper size you want to adjust in the tray. Press the Start button to output the test pattern (No.16).

11. Enter a value through the numeric keys and press the [Set] key. • Setting range: -50 to +50, 1 step = 0.1 mm • The dimension "a" in the step 7 gets larger when the set value is moved to the positive side and gets smaller when moved to the negative side.

12. Press the [Single Fold] key. 13. Enter a value through the numeric keys and press the [Set] key. • Setting range: -50 to +50, 1 step = 0.1 mm • The dimension "b" in the step 7 gets larger when the set value is moved to the positive side and gets smaller when moved to the negative side.

14. Repeat steps 5 to 13 until the standard value can be obtained.

2

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10. SERVICE MODE

Field Service Ver3.0 Nov.2006 D. Double parallel position adjustment

7. Check "a" and "b" on the outputted paper.

Adjust the folding position on the double parallel position.

b

Doppelparallel Falz NOTE

[1]

a [2]

a03uf3c020ca

[1] Single fold Paper size

[2] Double fold Standard value (mm) b± 1.5

A3

282.0

144.0

B4

243.7

123.3

A4S

199.0

101.0

12 x 18

306.8

156.4

11 x 17

289.9

147.9

81/2 x 14

238.1

120.5

81/2 x 11S

187.3

95.1

8K

262.0

134.0

8. When the value is not within the standard value, press the [SERVICE] key.

9. "Letter Fold-out Pos. Adjustment screen" Use the [Next] and [Back] key to select the paper size you want to adjust.

10. Press the [Single Fold] key. 11. Enter a value through the numeric keys and press the [Set] key. • Setting range: -50 to +50, 1 step = 0.1 mm • The dimension "a" in the step 7 gets larger when the set value is moved to the plus side and gets smaller when moved to the minus side.

12. Press the [Double Fold] key. 13. Enter a value through the numeric keys and press the [Set] key. • Setting range: -50 to +50, 1 step = 0.1 mm • The dimension "b" in the step 7 gets larger when the set value is moved to the positive side and gets smaller when moved to the negative side.

14. Repeat steps 5 to 13 until the standard value

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double fold, be sure to start with the double fold. • The position of the single fold is based on the leading edge of paper and the position of the

a± 1.5

can be obtained.

• When adjusting both the single fold and the

double fold is based on the position of the single fold. So, the dimension "b" in the step 7 varies when either position of the single fold and the double fold is changed. (1) Procedure

1. Enter the service mode. 2. "Service mode menu screen" Press the [11 Finisher Adjustment] key.

3. A sub menu appears on the right side of the screen. Press the [03 Multi Folder (Fold) Adj.] key on the sub menu.

4. "Multi Folder (Fold) adj. mode screen" Press the [04 Double Parallel Position Adjustment] key.

5. "Double Parallel Pos. Adj. screen" Press the [COPY] key.

6. Set the paper of the paper size you want to adjust in the tray. Press the Start button to output the test pattern (No.16).

10. SERVICE MODE

7. Check "a" and "b" on the outputted paper.

E. Z-fold position adjustment Adjust the folding position on the Z-fold position.

Z Falz NOTE

b

[1]

double fold, be sure to start with the single

a

fold.

[2]

• The position of the single fold is based on the a03uf3c021ca

[1] Single fold Paper size

• When adjusting both the single fold and the

[2] Double fold

leading edge of paper and the position of the double fold is based on the position of the single fold. So, the dimension "b" in the step

Standard value (mm)

7 varies when either position of the single fold and the double fold is changed.

a± 1.5

b± 1.5

A3

208.5

103.8

B4

180.5

89.8

A4S

147.0

73.0

1. Enter the service mode.

12 x 18

227.1

113.1

2. "Service mode menu screen"

11 x 17

214.4

106.7

81/2 x 14

176.3

87.7

81/2 x 11S

138.2

68.6

8K

193.5

96.3

8. When the value is not within the standard value, press the [SERVICE] key.

9. "Double Parallel Pos. Adj. screen" Use the [Next] and [Back] key to select the paper size you want to adjust.

10. Press the [Single Fold] key. 11. Enter a value through the numeric keys and

(1) Procedure

Press the [11 Finisher Adjustment] key.

3. A sub menu appears on the right side of the screen. Press the [03 Multi Folder (Fold) Adj.] key on the sub menu.

4. "Multi Folder (Fold) adj. mode screen" Press the [05 Z-Fold Position Adjustment] key.

5. "Z-Fold Position Adjustment screen" Press the [COPY] key.

6. Set the paper of the paper size you want to adjust in the tray. Press the Start button to output the test pattern (No.16).

press the [Set] key. • Setting range: -50 to +50, 1 step = 0.1 mm • The dimension "a" in the step 7 gets smaller when the set value is moved to the positive side and gets larger when moved to the negative side.

12. Press the [Double Fold] key. 13. Enter a value through the numeric keys and press the [Set] key. • Setting range: -50 to +50, 1 step = 0.1 mm • The dimension "b" in the step 7 gets smaller when the set value is moved to the positive side and gets larger when moved to the negative side.

14. Repeat steps 5 to 13 until the standard value can be obtained.

2

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7. Check "a" and "b" on the outputted paper.

13. Enter a value through the numeric keys and press the [Set] key. • Setting range: -50 to +50, 1 step = 0.1 mm

b

• The dimension "b" in the step 7 gets smaller

[2]

[1]

a

when the set value is moved to the positive side a03uf3c022ca

and gets larger when moved to the negative side.

14. Repeat steps 5 to 13 until the standard value 8 1㧛2˜14 [1]

can be obtained.

a a03uf3c031ca

[1] Single fold

[2] Double fold

Paper size

Standard value (mm) a± 1.5

b± 1.5

A3

105.5

108.5

B4

91.5

94.5

A4S

74.8

77.8

12 x 18

114.8

117.8

11 x 17

108.5

111.5

81/2 x 14

94.0



81/2 x 11S

70.4

73.4

8K

98.0

101.0

8. When the value is not within the standard value, press the [SERVICE] key.

9. "Z-Fold Position Adjustment screen" Use the [Next] and [Back] key to select the paper size you want to adjust.

10. Press the [Single Fold] key. 11. Enter a value through the numeric keys and press the [Set] key. • Setting range: -50 to +50, 1 step = 0.1 mm • The dimension "a" in the step 7 gets smaller when the set value is moved to the positive side and gets larger when moved to the negative side.

12. Press the [Double Fold] key.

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F.

Gate position adjustment

10. SERVICE MODE

7. Check "a" and "b" on the outputted paper.

Adjust the folding position on the gate position. NOTE

Altar Falz

b

• When adjusting the single fold, the double

a

fold and the triple fold, be sure to conduct the

[1]

single fold, the double fold and the triple fold in this order. • The position of the single fold is based on the

[3]

[2]

c

leading edge of paper and the position of the

a03uf3c023ca

double fold is based on the position of the single fold. So, the dimension "a" and "b" in the step 7 varies when either position of the

[1] Single fold [2] Double fold [3] Triple fold Paper size

single fold and the double fold is changed.

Standard value (mm) a± 1.5

b± 1.5

c± 1.5

A3

103.5

213.0

106.5

B4

89.5

185.0

92.5

1. Enter the service mode.

A4S

72.8

151.5

75.8

2. "Service mode menu screen"

12 x 18

112.8

231.6

115.8

11 x 17

106.5

218.9

109.5

8 /2 x 14

87.4

180.8

90.4

81/2 x 11S

68.4

142.7

71.4

8K

96.0

198.0

99.0

(1) Procedure

Press the [11 Finisher Adjustment] key.

3. A sub menu appears on the right side of the screen. Press the [03 Multi Folder (Fold) Adj.] key on the sub menu.

4. "Multi Folder (Fold) adj. menu screen" Press the [06 Gate Position Adjustment] key.

5. "Gate Position Adjustment screen" Press the [COPY] key.

6. Set the paper of the paper size you want to

1

8. When the value is not within the standard value, press the [SERVICE] key.

9. "Gate Position Adjustment screen" Use the [Next] and [Back] key to select the paper size you want to adjust.

adjust in the tray. Press the Start button to out-

10. Press the [Single Fold] key.

put the test pattern (No.16).

11. Enter a value through the numeric keys and press the [Set] key. • Setting range: -50 to +50, 1 step = 0.1 mm • The dimension "a" in the step 7 gets smaller when the set value is moved to the positive side and gets larger when moved to the negative side.

12. Press the [Double Fold] key. 13. Enter a value through the numeric keys and press the [Set] key. • Setting range: -50 to +50, 1 step = 0.1 mm • The dimension "b" in the step 7 gets larger when the set value is moved to the positive side and gets smaller when moved to the negative side.

14. Press the [Triple Fold] key.

2

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15. Enter a value through the numeric keys and press the [Set] key. • Setting range: -50 to +50, 1 step = 0.1 mm

10.13.5 Stacker adjustment Conduct the LS related adjustments.

LS-501 / 502 A. Paper width adjustment

• The dimension "c" in the step 7 gets smaller

Conduct this adjustment when a paper exit mis-align-

when the set value is moved to the positive side

ment occurs in the main scan direction of the stacker

and gets larger when moved to the negative

tray.

side.

This adjusts the position of the alignment plate while

16. Repeat steps 5 to 14 until the standard value

in alignment.

can be obtained. (1) Procedure G. Fold regist loop adjustment Adjust the paper loop amount at the registration roller section to adjust the folding skew, the wrinkling of paper or a jam at the registration section.

Registrations Bausch

1. Enter the service mode. 2. "Service mode menu screen" Press the [11 Finisher Adjustment] key.

3. A sub menu appears on the right side of the screen. Press the [05 Stacker Adjustment] key on the

(1) Procedure

sub menu.

1. Enter the service mode. 2. "Service mode menu screen" Press the [11 Finisher Adjustment] key.

3. A sub menu appears on the right side of the screen. Press the [03 Multi Folder (Fold) Adj.] key on the sub menu.

4. "Multi Folder (Fold) adj. menu screen" Press the [07 Fold Regist Loop Adjustment] key.

5. "Fold Regist Loop Adjustment screen" Press the [COPY] key.

6. Select A3 or 11 x 17 paper and press the start button to output the test pattern (No. 16).

7. When the trouble recurs, press the [SERVICE] key.

Press the [01 Paper Width Adjustment] key.

5. "Paper Width Adjustment screen" Press the [COPY] key.

6. Select A3 or 11 x 17 paper and press the start button to output the test pattern (No. 16).

7. When a paper exit mis-alignment occurs, press the [SERVICE] key.

8. "Paper Width Adjustment screen" Press the [Next] or [Back] key to select either the stacker 1 or the stacker 2.

9. Enter a value through the numeric keys and press the [Set] key. • Setting range:-20 (narrow) to +20 (wide) 1 step: 0.1 mm

10. Repeat the steps 5 to 9 until an appropriate

8. "Fold Regist Loop Adjustment screen" Enter a value through the numeric keys and press the [Set] key. • Setting range:-50 (small) to +50 (large) 1 step = 0.1 mm

9. Repeat the steps 5 to 8 until an appropriate value is obtained.

10.13.4 Multi folder (PI) adjustment This is not used in the field.

480

4. "Stacker Adjustment Mode Menu screen"

value is obtained.

10. SERVICE MODE

B. Paper length adjustment

10.13.6 Saddle stitcher adjustment

Conduct this adjustment when a paper exit mis-align-

Conduct various adjustment related to SD

ment occurs in the sub scan direction of the stacker tray.

A. Stapling center position adjustment

This adjusts the position of the leading edge stopper.

Adjust the center position of the staple for the saddle stitching mode.

Broschürenfinisher SD-501

(1) Procedure

1. Enter the service mode. 2. "Service mode menu screen" Press the [11 Finisher Adjustment] key.

3. A sub menu appears on the right side of the

(1) Procedure

1. Enter the service mode. 2. "Service mode menu screen" Press the [11 Finisher Adjustment] key.

3. A sub menu appears on the right side of the screen.

screen. Press the [05 Stacker Adjustment] key on the

Press the [06 Saddle Stitcher Adj.] key on the

sub menu.

sub menu.

4. "Stacker Adjustment Mode Menu screen" Press the [02 Paper Length Adjustment] key.

5. "Paper Length Adjustment screen" Press the [COPY] key.

6. Select A3 or 11 x 17 paper and press the start button to output the test pattern (No. 16).

7. When a paper exit mis-alignment occurs, press the [SERVICE] key.

8. "Paper Length Adjustment screen"

4. "Saddle Stitcher Adjustment Menu screen" Press the [01 Staple Center Adjustment] key.

5. "Stapling Center Position Adjustment screen" Press the [COPY] key.

6. Select A3 or 11 x 17 paper and press the start button to output the test pattern (No. 16).

7. Check the misalignment between the staplecenter and the paper center. • Standard value: a = ± 2 mm

Press the [Next] or [Back] key to select either the stacker 1 or the stacker 2.

9. Enter a value through the numeric keys and press the [Set] key. • Setting range:-20 (narrow) to +20 (wide) 1 step: 0.1 mm

[2]

[1]

10. Repeat the steps 5 to 9 until an appropriate value is obtained.

a [1] Single fold

fs503fs3300c

[2] Stapling center

8. When the value is not within the standard value, press the [SERVICE] key.

9. "Stapling Center Position Adjustment screen" Enter a value through the numeric keys and press the [Set] key. • Setting range:-20 (right) to +20 (left) 1 step = 0.1 mm

10. Repeat steps 5 to 9 until the standard value can be obtained.

1

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B. Stapling paper width adjustment

9. "Staple Paper Width Adj.screen"

When there is an uneven edge found with the bundle

Use the [Next] and [Back] key to select the

paper at the saddle stitching mode, conduct this

paper size you want to adjust.

adjustment.

10. Enter a value through the numeric keys and

This adjustment adjusts the position of the saddle stitching alignment plate.

press the [Set] key. Setting range:-20 (narrow) to +20 (wide) 1 step = 0.1 mm

NOTE • Make sure that the folding skew adjustment of the mechanical adjustment has been com-

11. Repeat steps 5 to 10 until the standard value can be obtained.

pleted. C. Staple pitch adjustment (1) Procedure

Adjust the stapling interval for the saddle stitching mode.

1. Enter the service mode. 2. "Service mode menu screen"

(1) Procedure

Press the [11 Finisher Adjustment] key.

3. A sub menu appears on the right side of the

1. Enter the service mode. 2. "Service mode menu screen"

screen. Press the [06 Saddle Stitcher Adj.] key on the sub menu.

Press the [11 Finisher Adjustment] key.

3. A sub menu appears on the right side of the screen.

4. "Saddle Stitcher Adjustment Menu screen" Press the [02 Stapling Paper Width Adjustment] key.

Press the [06 Saddle Stitcher Adj.] key on the sub menu.

4. "Saddle Stitcher Adjustment Menu screen"

5. "Staple Paper Width Adj. screen"

Press the [03 Staple Pitch Adjustment] key.

Press the [COPY] key.

5. "Staple Pitch Adjustment screen"

6. Set the paper of the paper size you want to adjust. Press the Start button to output the test pattern (No. 16).

Press the [COPY] key.

6. Set the paper of the paper size you want to adjust. Press the Start button to output the test

7. Check to see if the bundle of papers is misaligned (a: a misalignment occurs when the paper width setting is larger than the paper width) and if the bundle is curved (b: the curve

pattern (No. 16).

7. Check the interval "a" between the staples against the paper size "b." • Standard value: a = (b/2) ± 2 mm

occurs when the paper width setting is smaller than the paper width). • Standard value a: 1.0 mm or less

a

a b

b

fs503fs3011c fs503fs3012c

8. When the value is not within the standard value, press the [SERVICE] key.

8. When the value is not within the standard value, press the [SERVICE] key.

482

2

9. "Staple Pitch Adjustment screen" Use the [Next] and [Back] key to select the paper size you want to adjust.

10. SERVICE MODE

7. Check the misalignment "a" on the edge of the outputted paper. • Standard value a: 1.5 mm or less

10. Enter a value through the numeric keys and press the [Set] key.

a

• Setting range:-20 (narrow) to +20 (wide) 1 step = 1 mm • Setting range is restricted by the paper size. Minimum value is determined based on the stapler movable range and the maximum value is determined so that the saddle stitching alignment plate and stapler do not interfere with

fs503fs3014c

8. When the value is not within the standard value, press the [SERVICE] key.

9. "Folding Position Adjustment screen"

each other. B5S: Setting is not possible (fixed to 91 mm)

Use the [Next] and [Back] key to select the

B4: -20 to +20 mm (108.5 to 148.5 mm)

paper size you want to adjust.

A4S: -14 to +14 mm (91 to 119 mm)

10. Enter a value through the numeric keys and

A3: -20 to +16.5 mm (128.5 to 165 mm)

press the [Set] key.

81/2 x 14, 81/2 x 11S: -16.95 to +16.95 mm

Setting range: -20 to +20 1 step = 0.1 mm

(91 to 124.9 mm) 11 x 17, 8 /2 x 11: -20 to +20 mm 1

(119.7 to 159.7 mm)

11. Repeat steps 5 to 10 until the standard value can be obtained.

• In case of the misalignment given in the step 7, enter a set value on the positive side.

11. Repeat steps 5 to 10 until the standard value can be obtained.

D. Folding position adjustment

E. Three-Fold position adjustment

Adjust the folding position at the center folding mode.

Adjust the folding position on the multi letter folding mode.

(1) Procedure NOTE

1. Enter the service mode. 2. "Service mode menu screen" Press the [11 Finisher Adjustment] key.

3. A sub menu appears on the right side of the

• When adjusting both the single fold and the double fold, be sure to start with the double fold. • The position of the single fold is based on the

screen.

leading edge of paper and the position of the

Press the [06 Saddle Stitcher Adj.] key on the

double fold is based on the position of the

sub menu.

single fold. So, the dimension "b" in the step

4. "Saddle Stitcher Adjustment Menu screen" Press the [04 Folding Position Adjustment] key.

7 varies when either position of the single fold and the double fold is changed.

5. "Folding Position Adjustment screen" Press the [COPY] key.

6. Set the paper of the paper size you want to adjust. Press the Start button to output the test pattern (No. 16).

(1) Procedure

1. Enter the service mode. 2. "Service mode menu screen" Press the [11 Finisher Adjustment] key.

3. A sub menu appears on the right side of the screen. Press the [06 Saddle Stitcher Adj.] key on the sub menu.

2

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4. "Saddle Stitcher Adjustment Menu screen" Press the [05 Three-Fold Position Adjustment] key.

F.

Fold paper width adjustment

When there is an uneven edge found with the bundle paper at the folding or multi letter folding mode, con-

5. "Three-Folding Position Adj. screen"

duct this adjustment.

Press the [COPY] key.

6. Set the paper of the paper size you want to adjust. Press the Start button to output the test pattern (No. 16).

This adjustment adjusts the alignment width for the main scan alignment. (1) Procedure

7. Check "a" and "b" on the outputted paper. 1. Enter the service mode. 2. "Service mode menu screen"

a

Press the [11 Finisher Adjustment] key.

3. A sub menu appears on the right side of the screen. Press the [06 Saddle Stitcher Adj.] key on the sub menu.

b

4. "Saddle Stitcher Adjustment Menu screen" fs503fs3015c

Press the [06 Fold Paper Width Adjustment] key.

5. "Fold Paper Width Adjustment screen" Paper size

Standard value (mm) a

b

Press the [COPY] key.

6. Set the paper of the paper size you want to

A4S

97.5 ± 2.5

102.0 ± 2.5

adjust. Press the Start button to output the test

81/2 x 11S

91.6 ± 2.5

96.1 ± 2.5

pattern (No. 16).

7. Check the printed pages for misalignment. 8. When the value is not within the standard value, press the [SERVICE] key.

9. "Three-Folding Position Adj. screen"

a. When the paper width setting is set to wider than the actual paper width, misalignment occurs at random.

Use the [Next] and [Back] key to select the

b. When the paper width setting is set to nar-

paper size you want to adjust.

rower than the actual paper width, misalign-

10. Press the [Double fold] key.

ment occurs in one direction.

11. Enter a value through the numeric keys and press the [Set] key. • Setting range: -50 to +50, 1 step = 0.1 mm • The dimension "a" in the step 7 gets larger when the set value is moved to the positive side

a

and gets smaller when moved to the negative side.

12. Press the [Single-folding] key. 13. Enter a value through the numeric keys and press the [Set] key. • Setting range: -50 to +50, 1 step = 0.1 mm

b

• The dimension "b" in the step 7 gets larger fs503fs3302ca

when the set value is moved to the positive side and gets smaller when moved to the negative side.

14. Repeat steps 5 to 13 until the standard value can be obtained.

8. When the value is not within the standard value, press the [SERVICE] key.

9. "Fold Paper Width Adjustment screen" Use the [Next] and [Back] key to select the paper size you want to adjust.

484

2

10. SERVICE MODE

10. Enter a value through the numeric keys and press the [Set] key.

10. Enter a value through the numeric keys and press the [Set] key.

• Setting range:-20 (narrow) to +20 (wide)

• Setting range:-400 (smaller) to +400 (larger)

1 step = 0.1mm

1 step = 0.1mm

11. Repeat steps 5 to 10 until the standard value

11. Repeat steps 5 to 10 until the standard value

can be obtained.

can be obtained.

G. Trimming adjustment When there is misalignment in the trimmed fore-edge or the trimming is too much, conduct this adjustment. (1) Procedure

1. Enter the service mode. 2. "Service mode menu screen" Press the [11 Finisher Adjustment] key.

3. A sub menu appears on the right side of the screen. Press the [06 Saddle Stitcher Adj.] key on the sub menu.

4. "Saddle Stitcher Adjustment Menu screen" Press the [07 Trimming Adjustment] key.

5. "Trimming Adjustment screen" Press the [COPY] key.

6. Set the paper of the paper size you want to adjust. Press the Start button to output the test pattern (No. 16).

7. Check the trimming distance "a" on the cover paper. • Standard value: a = 2 mm or more Note • Trimming distance less than 2mm may cause trimming fault.

a

fs503fs3301c

8. When the value is not within the standard value, press the [SERVICE] key.

9. "Trimming Adjustment screen" Use the [Next] and [Back] key to select the paper size you want to adjust.

1

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10.13.7 Perfect binder adjustment

10. "Cover Trimming Adjustment"

A. Cover trimming adjustment

Enter a value through the numeric keys and

Adjusts the trimming position of the right side edge of the cover paper.

press the [Set] key. • Setting range: -128 (reduces the trimming amount) to +127 (enlarges the trimming amount)

Klebebinder PB-501

NOTE

1 step = 0.1mm

• In order to align the leading edges on the left and right covers, perform the adjustments in

11. Repeat the steps 5 to 10 until an appropriate value is obtained.

the order shown below: 1. B Cover lead edge adjustment B. Cover lead edge adjustment

2. A Cover trimming adjustment

Sets the length that the left side of cover paper exceeds the length (width) of inside pages.

(1) Procedure

1. Enter the service mode.

(1) Procedure

2. "Service mode menu screen" 1. Enter the service mode.

Press the [11 Finisher Adjustment] key.

3. A sub menu appears on the right side of the

2. "Service mode menu screen" Press the [11 Finisher Adjustment] key.

screen. Press the [07 Perfect Binder Adjustment] key on the sub menu.

4. "Perfect

Binder

3. A sub menu appears on the right side of the screen.

adjustment

mode

menu

Press the [07 Perfect Binder Adjustment] key on the sub menu.

screen" Press the [01 Cover Trimming Adjustment] key.

5. "Cover Trimming Adjustment screen" Press the [Next] or [Back] key to select PB Tray or Main Tray.

4. "Perfect Binder adjustment mode menu screen" Press the [02 Cover Lead Edge Adjustment] key.

5. "Cover Lead Edge Adj. screen" Press the [Main Tray] or [PB Tray] key to select PB tray or tray on the main body.

6. Press the [COPY] key. 7. Select the paper type and press the start but-

6. Press [Next] or [Back] key to select the paper

ton to make test prints and carry out perfect

size from the following options.

binding.

All Size

8. Check the cover of the created book if its right

8.5 x 11

side edge and left side edge align with each

5.5 x 8.5R

other.

A4 A5R B5

[3]

A5 5.5 x 8.5 Special 16K 8.5 x 11W

[2]

[1]

1050fs3357c

5.5 x 8.5W A4W

[1] Trimming position [2] Right cover paper

A5W

[3] Left cover paper

B5W

9. Press the [SERVICE] key to change the trimming position of the right cover paper.

Note • Above paper sizes are book (the inside pages) finished sizes.

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2

10. SERVICE MODE C. Spine corner forming position adjustment

7. Press the [COPY] key. 8. Select the paper type and press the start but-

Adjusts the corner folding position of the cover paper.

ton to make test prints and carry out perfect (1) Procedure

binding.

9. Check that the width of the left cover paper is longer than that of the inside pages by specified amount.

1. Enter the service mode. 2. "Service mode menu screen" Press the [11 Finisher Adjustment] key.

3. A sub menu appears on the right side of the [3]

[4]

screen.

[5] [1]

Press the [07 Perfect Binder Adjustment] key on the sub menu.

4. "Perfect

Binder

adjustment

mode

menu

screen" Press the [03 Spine Corner forming Position

[2]

1050fs3358c

[1] Inside pages

[2] Right cover paper

[3] Left cover paper

[4] Length differential

[5] Edge of the left cover paper

10. To change the width of the left cover paper, press the [SERVICE] key.

11. "Cover Lead Edge Adj. screen"

Adj.] key.

5. "Spine Corner forming Up/Down Adj. screen" Press the [COPY] key.

6. Select the paper type and press the start button to make test prints and carry out perfect binding.

7. Check that the corner edges of the cover paper

Enter a value through the numeric keys and

are created uniformly in the main scan direc-

press the [Set] key.

tion.

• Setting range:-128 (short) to +127 (long) 1 step = 0.1mm

[4]

12. Repeat the steps 5 to 11 until an appropriate [1]

value is obtained.

[2]

[3]

1050fs3359c

[1] Right cover paper [2] Main scanning direction [3] Cover paper

[4] Left cover paper

8. When the corner edges of the cover paper are not created uniformly, press the [SERVICE] key.

9. "Spine Corner forming Up/Down Adj. screen" Press [Next] or [Back] key to Select the front edge/rear edge adjustment

10. Enter a value through the numeric keys and press the [Set] key. • Setting range:-128 (down) to +127(up) 1 step = 0.1mm

11. Repeat the steps 5 to 10 until an appropriate value is obtained.

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10. SERVICE MODE D. Pasting start postion adjustment Adjusts the start position for applying glue to inside

Field Service Ver3.0 Nov.2006

9. Check that the glue applying start position to the inside pages is appropriate.

pages.

[3]

(1) Procedure

1. Enter the service mode. 2. "Service mode menu screen" Press the [11 Finisher Adjustment] key.

3. A sub menu appears on the right side of the

[1]

screen. Press the [07 Perfect Binder Adjustment] key

[2]

on the sub menu.

4. "Perfect Binder adjustment mode menu screen" Press the [04 Pasting Start Postion Adjustment] key.

5. "Pasting Start Pos. Adj. screen" Press [Go Ahead] or [Go Back] to select which start position, for applying during frontward movement or backward movement, to be adjusted.

6. Press [Next] or [Back] key to select the paper size from the following options. All Size 8.5 x 11 A4 B5 A5 5.5 x 8.5 16K A4W B5W A5W 8.5 x 11W 5.5 x 8.5 W Special Note • Above paper sizes are book (the inside pages) finished sizes.

7. Press the [COPY] key. 8. Select the paper type and press the start button to make test prints and carry out perfect binding.

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[1] Start position for frontward applying [2] Start position for backward applying [3] Inside pages

10. To adjust the start position, press the [SERVICE] key.

11. "Pasting Start Pos. Adj. screen" Enter a value through the numeric keys and press the [Set] key. • Setting range:-128 (earlier) to +127 (later) 1 step = 0.1mm

12. Repeat the steps 5 to 11 until an appropriate value is obtained.

E. Pasting finish position adjustment Adjusts the position to finish applying glue.

10. SERVICE MODE

9. Check that the glue applying finish position to the inside pages is appropriate.

(1) Procedure

[3]

1. Enter the service mode. 2. "Service mode menu screen" Press the [11 Finisher Adjustment] key.

3. A sub menu appears on the right side of the [1]

screen. Press the [07 Perfect Binder Adjustment] key on the sub menu.

[2]

4. "Perfect Binder adjustment mode menu screen" Press the [05 Pasting Finish Position Adjustment] key.

5. "Paste Finish Pos. Adj. screen" Press [Go Ahead] or [Go Back] to select which finish position, for applying during frontward movement or backward movement, to be adjusted.

6. Press [Next] or [Back] key to select the paper size from the following options. All Size 8.5 x 11 A4 B5

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[1] Finish position for frontward applying [2] Finish position for backward applying [3] Inside pages

10. To adjust the finish position, press the [SERVICE] key.

11. "Paste Finish Pos. Adj. screen" Enter a value through the numeric keys and press the [Set] key. • Setting range:-128 (earlier) to +127 (later) 1 step = 0.1mm

12. Repeat the steps 5 to 11 until an appropriate value is obtained.

A5 5.5 x 8.5 16K A4W B5W A5W 8.5 x 11W 5.5 x 8.5 W Special Note • Above paper sizes are book (the inside pages) finished sizes.

7. Press the [COPY] key. 8. Select the paper type and press the start button to make test prints and carry out perfect binding.

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10. SERVICE MODE F.

Field Service Ver3.0 Nov.2006

Paste formation finish position adjustment

10. "Paste Formation Finish Adj. screen"

Adjusts the finish position of the process to make a

Enter a value through the numeric keys and

uniform layer of glue applied on the inside pages

press the [Set] key.

spine.

• Setting range:-128 (earlier) to +127 (later) 1 step = 0.1mm

(1) Procedure

11. Repeat the steps 5 to 9 until an appropriate value is obtained.

1. Enter the service mode. 2. "Service mode menu screen" Press the [11 Finisher Adjustment] key.

3. A sub menu appears on the right side of the screen. Press the [07 Perfect Binder Adjustment] key on the sub menu.

4. "Perfect

Binder

adjustment

mode

menu

screen" Press the [06 Paste Formation Finish Position Adj.] key.

5. "Paste Formation Finish Adj. screen" Press [Next] or [Previous] key to select the paper size from the following options. All Size 8.5 x 11 A4 B5 A5 5.5 x 8.5 16K A4W B5W A5W 8.5 x 11W 5.5 x 8.5 W Special Note • Above paper sizes are book (the inside pages) finished sizes.

6. Press the [COPY] key. 7. Select the paper type and press the start button to make test prints and carry out perfect binding.

8. Check that the finish position of the process to make a uniform layer of glue on the inside pages spine is appropriate.

9. When adjusting the the finish position of the process to make a uniform layer of glue, press the [SERVICE] key.

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10. SERVICE MODE

G. Temperature adjustment

10. Enter a value through the numeric keys and

Sets the temperatures to be detected by the glue apply roller temperature sensor (TH1), the glue tank

press the [Set] key. • Melt Tank - Top

temperature sensor/Up (TH2), the glue tank tempera-

Setting range: 10 to 200 °C

ture sensor/Md (TH3), and the glue tank temperature

Default: 132 °C

sensor/Lw (TH4) provided in the glue tank.

• Melt Tank - Mid Setting range: 140 to 200 °C

(1) Procedure

Default: 145 °C • Melt Tank - Low

1. Enter the service mode.

Setting range: 140 to 200°C

2. "Service mode menu screen"

Default: 185 °C

Press the [11 Finisher Adjustment] key.

• Pasting Roller

3. A sub menu appears on the right side of the screen.

Default: 165 °C

Press the [07 Perfect Binder Adjustment] key on the sub menu.

4. "Perfect

Setting range: 140 to 200 °C

Binder

adjustment

mode

menu

11. Repeat the steps 5 to 10 until an appropriate value is obtained.

screen" Press the [07 Temperature Adjustment] key.

5. "Temperature Adjustment screen" Press the [COPY] key.

6. Select the paper type and press the start button to make test prints and carry out perfect binding.

7. Check that the glue applied has dried appropriately.

8. To adjust the dryness of the glue, press the [SERVICE] key.

9. "Temperature Adjustment screen" Press the [NEXT] or the [Back] key to select the option of which the temperature is set. The following options are provided. Melt Tank - Top Melt Tank - Mid Melt Tank - Low Pasting Roller

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10. SERVICE MODE

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H. Sub Compile CD width adjustment

I.

Adjusts the alignment width of the inside pages when

Adjusts the alignment width of the inside pages when

aligning in the main scan direction.

aligning in the main scanning direction.

(1) Procedure

(1) Procedure

1. Enter the service mode.

1. Enter the service mode.

2. "Service mode menu screen"

2. "Service mode menu screen"

Press the [11 Finisher Adjustment] key.

3. A sub menu appears on the right side of the

Press the [11 Finisher Adjustment] key.

3. A sub menu appears on the right side of the

screen.

screen.

Press the [07 Perfect Binder Adjustment] key

Press the [07 Perfect Binder Adjustment] key

on the sub menu.

on the sub menu.

4. "Perfect Binder adjustment mode menu screen"

4. "Perfect Binder adjustment mode menu screen"

Press the [08 Sub Compile CD Width Adjust-

Press the [09 Clamp CD Width Adjustment]

ment] key.

key.

5. "Sub Compile CD Width Adj. screen"

5. "Clamp CD Width Adj. screen"

Press [Next] or [Back] key to select the paper

Press [Next] or [Back] key to select the paper size

size from the following options.

from the following options.

All Size

All Size

8.5 x 11

8.5 x 11

A4

A4

B5

B5

A5

A5

5.5 x 8.5

5.5 x 8.5

16K

16K

A4W

A4W

B5W

B5W

A5W

A5W

8.5 x 11W

8.5 x 11W

5.5 x 8.5 W

5.5 x 8.5 W

Special

Special

Note

Note

• Above paper sizes are book (the inside

• Above paper sizes are book (the inside

pages) finished sizes.

6. "Sub Compile CD Width Adj. screen"

pages) finished sizes.

6. "Clamp CD Width Adj. screen"

Enter a value through the numeric keys and press

Enter a value through the numeric keys and press

the [Set] key.

the [Set] key.

• Setting range:-20 (wider) to +20 (narrower)

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Clamp CD width adjustment

• Setting range:-20 (wider) to +20 (narrower)

1 step = 0.1mm

1 step = 0.1mm

7. Create multiple books in normal copy mode,

7. Create multiple books in normal copy mode,

and check the alignment of the second and

and check the alignment of the second and

later book. Change set value set in Step 5 until

later book. Change set value set in Step 5 until

an properly aligned book is created.

an properly aligned book is created.

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J.

10. SERVICE MODE

Cover up/down CD width adjustment

K. Clamp FD position adjustment

Adjusts the positional relation in the main scan direc-

Adjusts the alignment width of the inside pages when

tion between the cover paper and the inside pages.

aligning in the sub scan direction.

(1) Procedure

(1) Procedure

1. Enter the service mode.

1. Enter the service mode.

2. "Service mode menu screen"

2. "Service mode menu screen"

Press the [11 Finisher Adjustment] key.

Press the [11 Finisher Adjustment] key.

3. A sub menu appears on the right side of the

3. A sub menu appears on the right side of the

screen.

screen.

Press the [07 Perfect Binder Adjustment] key

Press the [07 Perfect Binder Adjustment] key

on the sub menu.

on the sub menu.

4. "Perfect

Binder

adjustment

mode

menu

4. "Perfect

Binder

adjustment

mode

menu

screen"

screen"

Press the [10 Cover Up/Down CD Width

Press the [11 Clamp FD Position Adjustment]

Adjustment] key.

key.

5. "Cover Up/Down CD Width Adj. screen"

5. "Clamp FD Position Adj. screen"

Press the [Next] and [Back] key to select PB

Press [Next] or [Back] key to select the paper

Tray or Main Tray on the main body.

size from the following options.

6. Press the [COPY] key.

All Size

7. Select the paper type and press the start but-

8.5 x 11

ton to make test prints and carry out perfect

A4

binding.

B5

8. Check if the relation between the main-scanning position of the cover and that of the inside pages are appropriate.

9. To adjust the relation of their main-scanning positions, press the [SERVICE] key.

10. "Cover Up/Down CD Width Adj. screen"

A5 5.5 x 8.5 16K A4W B5W A5W 8.5 x 11W

Enter a value through the numeric keys and

5.5 x 8.5 W

press the [Set] key.

Special

• Setting range:-20 (wider) to +20 (narrower) 1 step = 0.1mm

11. Repeat the steps 5 to 10 until an appropriate value is obtained.

Note • Above paper sizes are book (the inside pages) finished sizes.

6. Press the [COPY] key. 7. Select the paper type and press the start button to make test prints and carry out perfect binding.

8. Check if the sub-scanning direction of all the inside pages are properly aligned.

9. To adjust the alignment width in sub-scanning direction of the inside pages, press the [SERVICE] key.

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10. SERVICE MODE

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10. "Clamp FD Position Adj. screen" Enter a value through the numeric keys and press the [Set] key. • Setting range:-20 (wider) to +20 (narrower) 1 step = 0.1mm

11. Repeat the steps 5 to 10 until an appropriate value is obtained. Note • If the setting is too wide, pages are misplaced in sub-scanning direction. • If the setting is too narrow, mark of the FD alignment plate may appear.

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10.13.8 Recall standard data

10. SERVICE MODE

10.14 Machine manager setting

Reset various setting values of the finisher adjustment to the factory initial data or the installation initial data. NOTE • The stacker adjustments cannot recall. A. Procedure

1. Enter the service mode. 2. "Service mode menu screen" Press the [11 Finisher Adjustment] key.

3. A sub menu appears on the right side of the screen.

Important • The use of the security strengthen mode in the machine manager setting in the utility mode is limited only when the manager authentication is set to "Authentication On."

10.14.1 Manager authentication To strengthen security of the machine manager setting of the utility mode, configure the setting so that a password is required to enter the machine manager setting.

Press the [07 Recall Standard Data] key on the sub menu.

4. "Recall Standard Data (Finisher adj.) screen" Pressing [Factory Initial Data] or [Installation Initial Data] displays "Standard data is returning." When completed, the data returns with "Standard data has returned" displayed.

(1) Procedure

1. Enter the service mode. 2. "Service mode menu screen" Press the [12 Machine Manager Setting] key.

3. A sub menu appears on the right side of the screen.

Note • Selecting [Factory Initial Data] recalls the factory initial data. • Selecting [Installation Initial Data] recalls the adjustment values stored when code "90-00" of the I/O check mode was con-

Press the [01 Manager Authentication] key.

4. "Manager Authentication Setting screen" Press the [Authentication On] key and press the [OK] key to confirm.

5. To disable the authentication setting, press the [Cancel] key or [Authentication Off] key.

ducted.

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10. SERVICE MODE 10.14.2 Machine manager password

Field Service Ver3.0 Nov.2006

10.15 CE Setting

Configure a password to enter the machine manager setting of the utility mode. The machine manager password can also be set in the machine manager setting of the utility mode. NOTE • The selection of the [Machine Manager Pass-

Important • The use of the security strengthen mode in the machine manager setting in the utility mode is limited only when the CE authentication setting is set to "Authentication On."

word] key is limited only when the [Manager Authentication] is set to "Authentication On." • Do not use anything easily guessed by others such as your name, birthday.

10.15.1 CE authentication To strengthen security of the service mode, configure the setting so that a password is required to enter the service mode.

(1) Procedure

1. Enter the service mode. 2. "Service mode menu screen" Press the [12 Machine Manager Setting] key.

3. A sub menu appears on the right side of the screen. Press the [02 Machine Manager Password] key.

4. "Machine Manager Password setting screen" Enter an 8-digit password with alphanumeric

1. Enter the service mode. 2. "Service mode menu screen" Press the [13 CE Setting] key.

3. A sub menu appears on the right side of the screen. Press the [01 CE Authentication Setting] key.

4. "CE Authentication Setting screen"

keys.

Press the [Authentication On] key and press the

Default is "00000000."

[OK] key to confirm.

5. Press the [OK] key to register data. Press the [Cancel] key to cancel the setting you entered.

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(1) Procedure

5. To disable the authentication setting, press the [Cancel] key or [Authentication Off] key.

10.15.2 CE password setting Configure a password to enter the service mode.

10. SERVICE MODE

10.16 IP HDD format Controller HDD Format the hard disk /2 (HDD2) on the print controller.

NOTE

Formatting enables you to secure space/delete inter-

• The selection of the [CE Password Setting]

nal data.

key is limited only when the CE authentication setting is set to "Authentication On." • Do not use anything easily guessed by others such as your name, birthday. • CE should not inform other people of the password.

(1) Procedure

1. Enter the service mode. 2. "Service mode menu screen" Press the [14 IP HDD Format] key.

3. A sub menu appears on the right side of the (1) Procedure

screen. Press the [01 IP HDD Format] key on the sub

1. Enter the service mode. 2. "Service mode menu screen" Press the [13 CE Setting] key.

3. A sub menu appears on the right side of the

menu.

4. "IP HDD Format screen" HDD format includes the following five items. [ALL]

screen.

[Document]

Press the [02 CE Password Setting] key.

[Parameter]

4. "CE Password Setting screen" Enter an 8-digit password with alphanumeric

[Font] [Spool]

keys.

5. Press the item you want to format.

Default is "92729272."

6. "Format confirmation screen"

5. Press the [OK] key to register data.

The message "Execute Format Yes/No?"

Press the [Cancel] key to cancel the setting you

appears.

entered.

Press the [Yes] key.

(2) Purpose of each item • [ALL] Formats all areas of the hard disk. This is equal to performing the following four operations at once. Conduct this on such occasions as replacing the hard disk /2 (HDD2). • [Document] Formats the document storage area. Conduct this when deleting the Scan to HDD job. • [Parameter] Formats the storage area for the controller setting information. Conduct this when deleting the whole setting information on the print controller (the network setting and default settings of each port, etc). NOTE • Be sure to output the settings information list before formatting parameters.

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10. SERVICE MODE • [Font] Formats the font data storage area. Conduct this when deleting downloaded external font data. NOTE • By formatting, all downloaded external fonts are deleted. • [Spool] Formats the spool area. There is no need to format this area alone.

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11. MECHANICAL ADJUSTMENT

11. MECHANICAL ADJUSTMENT 11.1 Paper feed section 11.1.1

Tray centering adjustment

This adjustment is made when the mis-centering of paper varies each paper supplied from the trays /1 and /2. The mis-centering is automatically adjusted in the image processing unit, and this adjustment is made only when a mis-centering exceeding the range of auto correction (±5 mm) occurs.

1. Disable (data=1) the Software DIPSW12-3 "Printer

[2]

mis-centering correction. (See P.429).

2. Perform copying/printing without automatic correction to check the mis-centering of image.

3. Pull out the paper feed tray. 4. If any paper remaining, remove it. 5. If the paper guide [1] is at the small size position, stretch the guide.

6. Loosen 2 screws [2]. 7. Move the paper guide [1]. According to the miscentering you checked in step 2, adjust the center position using the marking line [3].

[1]

[1]

[3]

8. Tighten 2 screws [2]. 9. Insert a paper and set the tray. 10. Make a copy/print and check to see if the miscentering is within the standard value (±2 mm).

11. When not up to the standard value, repeat the steps 3 to 10.

12. Enable (data=0) the Software DIPSW12-3 "Printer mis-centering correction."

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11. MECHANICAL ADJUSTMENT 11.1.2

Field Service Ver3.0 Nov.2006

Separation pressure adjustment

Perform the separation pressure adjustment when the no feed (a paper is conveyed to the paper feed roller section but stops there) or the double feed occurs at the paper feed. Note • Affected by the paper type and the operating environment (the no feed is likely in the low temperature environment and the double feed is likely in the high temperature environment). • Excess adjustment may reverse the symptom.

1. Pull out the paper feed tray. 2. Change the position of the spring adjustment lever [1]. Note • The separation pressure is strengthened when the lever is moved to the direction [2] and is weakened when the lever is moved to the direction [3]. Weak: a double feed jam is improved.

[2]

[1]

[3]

Strong: a no feed jam is improved. Reference • The spring load changes 10% as the spring is moved one step.

3. Set the tray to perform copying/printing. Check whether the no feed or the double feed occurs or not.

4. In case either jam occurs, repeat steps 1 to 3.

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11.1.3

11. MECHANICAL ADJUSTMENT

Pick-up roller load adjustment

In case a no feed jam occurs frequently, perform the pick-up roller load adjustment.

[2]

1. Pull out the paper feed tray. 2. In the pick-up roller section [1], put paper feed

[1]

assist plate [3] on the paper feed assist plate holder [2], and fix them with accompanying screw (M3 x 8 mm) [4].

3. Set the tray. 4. Perform copying/printing to check whether the no feed or the double feed occurs or not. Note • The maximum number of the paper feed assist plates that can be attached is 4 plates.

[4]

[3]

[4]

For the number of plates to be attached, see chapter V "5. Paper setting." • The paper feed assist plate is approx. 10g each.

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11. MECHANICAL ADJUSTMENT 11.1.4

Field Service Ver3.0 Nov.2006

Pick-up roller height adjustment

Perform this adjustment when the following situations occurred. •

A no feed jam is not improved by the pick-up roller load adjustment



A no feed jam in which a thick paper is stuck on the entrance guide (a metallic guide plate near the separation roller)



A double feed jam is not improved by the separation pressure adjustment

Note • On performing the pick-up roller height adjustment, the paper feed pick-up amount is changed. Be sure to confirm the paper feed pick-up amount in the paper feed pick-up amount adjustment. (See P.505)

[2]

[3]

[1]

1. 2. 3. 4.

Pull out the paper feed tray. If any paper remaining, remove it. Loosen a screw [1]. With the release lever [2] placed at its original position, hold the stopper [3] and tighten the screw [1] to fix the stopper.

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502

11. MECHANICAL ADJUSTMENT

5. Set the tray. Confirm that the paper lift finished its

[1]

elevation to the top by hearing the sound of the paper lift motor. Pull out the tray again.

6. Remove 2 screws [1] to remove the paper feed cover [2].

[2]

[1]

[3]

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7. Check whether the actuator [1] of the pick-up

[2]

roller section matches with the center [3] position of the upper limit sensor /1 (PS6), /2 (PS12) [2].

8. Remove the pick-up roller section [4]. (See P.86)

[4]

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11. MECHANICAL ADJUSTMENT

[2]

Field Service Ver3.0 Nov.2006

[3]

[1]

9. Record a mark for the height of the sensor placing plate.

10. Remove 2 screws [3], and place them temporarily in the slotted hole on the upper limit sensor placing plate [1].

11. Adjust the height of the sensor placing plate [1], and fix it with the screws [3]. Note • Place the upper limit sensor placing plate [1] horizontally.

[4]

[1] Adjustment standard • Lifting the upper limit sensor position lowers the height of the pick-up roller [5]. (The difference of elevation [7] between the paper feed roller [6] and the pick-up roller [5] becomes larger.) • Lowering the upper limit sensor position lifts the height of the pick-up roller [5]. (The difference of elevation [7] between the paper feed

[3] [5]

roller [6] and the pick-up roller [5] becomes

[6]

smaller.) • In case a no feed occurred, lower the upper limit sensor. • In case a double feed occurred, lift the upper limit sensor.

[7]

12. Place the pick-up roller section, and replace the stopper of step 4 to the original position.

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Note • If you set the tray without placing the pick-up roller, the paper lift does not stop at the upper limit, thus damaging the tray. Be sure to place the roller.

13. Insert a paper, and set the tray. 14. Perform copying/printing to confirm that the no feed or jam do not occur. In case they are not improved, repeat steps 7 to 14.

15. Confirm the paper feed pick-up amount. (See P.505)

16. Reinstall the above parts following the removal steps in reverse. Note • After the adjustment, be sure to replace the stopper of the release lever to the original position.

504

11.1.5

11. MECHANICAL ADJUSTMENT

Paper feed pick-up amount adjustment

Perform the paper feed pick-up amount adjustment as you have done the pick-up roller height adjustment.

[2]

[3]

[1]

1. 2. 3. 4.

Pull out the paper feed tray. If any paper remaining, remove it. Loosen a screw [1]. With the release lever [2] placed at its original position, hold the stopper [3] and tighten the screw [1] to fix the stopper.

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5. Set the tray. Confirm that the paper lift finished its

[1]

elevation to the top by hearing the sound of the paper lift motor. Pull out the tray again.

6. Remove 2 screws [1] to remove the paper feed cover [2].

[2]

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11. MECHANICAL ADJUSTMENT

Field Service Ver3.0 Nov.2006

[1]

7. Pull the plunger [2] of the pick-up solenoid [1] to

[2]

measure the gap "A" between the pick-up roller [3] and the paper lift plate [4] with the gap gauge. Standard value A = 0.1 to 1.5 mm If it is not within the standard value, follow step 8 and after.

8. Loosen the screw [5]. Note • Before loosening the screw [5], record the position of the pick-up solenoid [1] with the marking line [6].

9. With the plunger [2] pulled, adjust the position of [5]

[3]

[6]

[4]

the pick-up solenoid [1] so that the standard value can be obtained for the gap A between the pickup roller [3] and the paper lift plate [4].

10. Tighten the screw [5] to fix the pick-up solenoid [1].

11. Replace the stopper of step 4 to the original posi-

A

tion.

12. Insert a paper, and set the tray. 13. Perform copying/printing to confirm that the no 1050fs3037c

feed does not occur.

14. Reinstall the above parts following the removal steps in reverse. Note • After the adjustment, be sure to replace the stopper of the release lever to the original position.

506

11.1.6

11. MECHANICAL ADJUSTMENT

Paper lift plate skew adjustment

Perform the paper lift plate skew adjustment after replacing a lift wire or when the paper lift plate is skewed.

[2]

[3]

[1]

1. 2. 3. 4.

Pull out the paper feed tray. If any paper remaining, remove it. Loosen a screw [1]. With the release lever [2] placed at its original position, hold the stopper [3] and tighten the screw [1] to fix the stopper.

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[1]

5. Set the tray. Confirm that the paper lift finished its

[2]

elevation to the top by hearing the sound of the paper lift motor. Pull out the tray again.

6. Remove 2 screws [2] of the stopper of the rails [1] on the right and left side. Pull out the tray.

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11. MECHANICAL ADJUSTMENT

Field Service Ver3.0 Nov.2006

7. Remove 2 screws (with washers) on the right and

[1]

left side[1] and 2 screws on the upper side [2]. Note • Removing the screws [1] and [2] causes the tray front cover [3] to fall. Support the cover not to drop.

8. Remove the connector [4] to remove the tray front cover [3].

[1]

Note • Be sure to connect the connector as you place it. Otherwise, all trays in the main body become unable to be pulled out.

[2]

[3]

[4] 1050fs3040c

508

11. MECHANICAL ADJUSTMENT

[3]

9. Lift up the pick-up roller [1]. 10. In case the paper guide [2] is open, close it to the

[4]

smallest-size position.

11. Remove the screw [3], and place them temporarily in the slotted screw hole [4].

12. While holding the pulley placing plate being placed with the screw [5], loosen the screw [5] to adjust the skewed paper lift plate [7] with the marking line [6].

13. Confirm that the paper lift plate is horizontal, and fix the screw [5] and [8].

14. Pull down the pick-up roller [1]. 15. Place the tray front cover. 16. Insert a paper, and set the tray. 17. Perform copying/printing to confirm that the no jam occurs, and that papers are properly fed.

18. Reinstall the above parts following the removal steps in reverse.

[5]

[7]

[1]

[6]

[8]

Note • After the adjustment, be sure to replace the stopper of the release lever to the original position.

[2]

1050fs3041c

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11. MECHANICAL ADJUSTMENT

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11.2 REGISTRATION SECTION 11.2.1

Registration roller paper skew adjustment

Perform this adjustment when there is skew in the registration section.

1. Remove the screw [1] and then make sure the graduation of the screw [1].

[1]

2. Loosen 3 screws [2]. 3. Move the registration section [3] to the arrow on the basis of the graduation.

[2]

Info HJG: Justage der Passergenauigkeit ist ein Zusammenspiel der Position der und der Einstellung der ! Achtung: Vor dem lösen der Druckeinheit, vorher Gerät ausschalten !

[3]

[2]

510

4. Tighten the screw [1] and screws [2]. 5. Perform copy/printing to check the paper skew. 6. In case it is not improved, repeat steps 1 to 5.

1

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11. MECHANICAL ADJUSTMENT

11.3 ADU section 11.3.1

Pre-transfer roller nip pressure adjustment

This adjustment enables you to up/down the pre-transfer roller nip pressure. Perform this adjustment when a transfer jitter occurred. For more information on how to perform this adjustment, see "12.4 Transfer jitter adjustment". A. Nip pressure up adjustment procedure

1. Pull out the ADU. (See P.36) 2. Remove the ADU cover /Lt, /Rt. (See P.36) 3. Twist counterclockwise the conveyance roller /T axis [1] until the axis stopper [2] is locked. Note • To restore the previous nip pressure, twist clockwise the conveyance roller /T axis until the axis stopper is locked.

4. Reinstall the above parts following the removal steps in reverse.

[2]

[1]

1050fs3025c

1

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11. MECHANICAL ADJUSTMENT

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B. Nip pressure down adjustment procedure

[5]

[4]

[3]

[6]

1. Pull out the ADU. (See P.112)

2. Remove the ADU cover /Lt, /Rt. (See P.117)

3. Remove the registration section. (See P.118)

4. Twist clockwise the conveyance roller /T axis [1] to make the nip pressure standard. (See P.511)

5. Remove 2 springs /Fr [2], /Rr [3] from the hook hole /Up [4], /Lw [5]. (By removing the spring, pretransfer roller's own weight becomes the only nip pressure.)

[1]

[7]

Note • To restore the standard nip pressure, place the spring /Fr [2], /Rr [3]. • Removing/placing the spring with the nip pressure up tends to stretch the spring. Thus, remove/place the spring with the standard nip pressure. If tension of the spring /Fr and /Rr differs, a transfer misalignment occurs. When restoring the standard nip pressure, in case the spring was stretched, do not use it and replace it with a new one. • In case the spring /Fr [2], /Rr [3] are not easily removed from the hook hole /Lw [5], remove it from the hook hole /Up [4] first. Then, while holding the spring not to drop, twist counterclockwise (nip pressure up) the conveyance roller /T axis [1] and rotate the cam [6] to make a gap, thus making it easy to remove the spring. • Be careful not to drop the spring. Put a paper over the ADU section [7] so that the spring does not fall inside the machine.

6. Reinstall the above parts following the removal steps in reverse.

[2]

512

[6]

[5]

[4] 1050fs3058c

12. ADJUSTMENT FOR POD

12. ADJUSTMENT FOR POD 12.2.1

The front and back registration (printer)

A. Procedure

12.1 Before using the adjustment for POD

Info HJG: Justage durch Kunden unter Button !

This section describes how to make adjustments to improve image quality (The front and back registration, image density, transfer jitter) and paper feeding

1. Adjust the paper skew on both side. With the registration roller paper skew adjustment in the mechanical adjustment, adjust the skew of the sub scan direction on both side to be parallel to each other.

so as to satisfy the needs of customers (especially POD customers) who demand even higher quality of image and feeding than the factory settings.

12.2 The front and back registration Align image printing position on the front side and back side. Misalignment of image printing position occurs for the following reasons. • The image leading edge on the front and back side are different. Thus, in case leading edge timings are misaligned, image positions on the front and back side are misaligned. • Even the standard size papers are not cut off according to the standard size. • A paper that passes the fusing section becomes smaller because of moisture evaporation of the paper due to heat. In duplex printing, the front side

[1]

passes the fusing section twice and the back side

[2]

passes once, thus image on the front side becomes smaller than the back side.

[1] Front

1050fs3350c

[2] Back

• The shrinkage ratio in passing the fusing section is different depending on the paper type, paper brand, temperature/humidity of a paper storage location. To adjust misalignment due to these factors, use the front and back adjustment in the user mode, selecting [MACHINE] - [Paper Set] - [Register Type/Weight]. To adjust misalignment due to individual difference of each tray, select the tray you want to adjust in the user mode, selecting [MACHINE] - [Paper Set] - [Tray Setting]. Then, select [Change] - [Both Sides Adj.] to make an adjustment.

1

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12. ADJUSTMENT FOR POD

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2. Adjust distortion in the main scan direction on both sides. Remove the photo conductor cover and open the

3. Use the service mode to adjust various image timing in the front side of printer system.

intermediate toner hopper. Mark current position of the positioning plate [1] as a reference point with

Note

something like a pencil. Loosen 2 screws [2] to move

• With the [Printer Centering Adjustment] in

the positioning plate [1] side to side and move the

the service mode, there is no adjustment

shaft [3] that positions the write unit, thus adjusting

for individual tray. In case you need to

the distortion and making the lines in the main scan

adjust individual tray, select the user mode,

direction parallel on both sides.

selecting [MACHINE] - [Paper Set] - [Tray

When distortion is found as shown in the drawing

Setting]. Then, select [Change] - [Both

below, move the positioning plate to the right.

Sides Adj.] to make adjustment with the Image Shift function.

Reference

4. Adjust the leading edge timing of the back side.

• Attaching the long screw M4 to the shaft [3] makes the adjustments easy.

Use

[Printer

Restart

Timing

Adjust-

ment] in the service mode. Use the cross on the figure A to align the leading edge

[3]

timing of the back side to that of the front side.

[2]

A

[1]

[1] [2] [1] Front

[4] [5] [4] Front

514

1050fs3042c

[5] Back

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[2] Back

12. ADJUSTMENT FOR POD

5. Align the magnification of the back side to the

6. Adjust the centering of the back side.

front side.

At the user mode, select the tray you want to

Use [Printer Drum Clock Adjustment ]

adjust from [MACHINE] - [Paper Set] - [Tray

and [Printer Horizontal Adjustment ] to

Setting]. Then, select [Change] - [Both Sides

align magnification of the back side to the front

Adj.] to make adjustment. Use the Image Shift

side.

function to align the centering of the back side on the figure A to the front side. Note • With the [Printer Centering Adjustment] in the service mode, there is no adjustment for individual tray. • Since a test pattern cannot be output in the user mode, output an image from a PC so you can confirm the image centering or use [Test Pattern Output Mode] in Service mode. • The [Tray Setting] you set in step 5 is an individual adjustment, in which the updated settings are not applied to the registered paper type. Thus, to change the registered paper type, select the paper name key you want to adjust in [MACHINE] - [Paper Set] -

[1]

[Register Type/Weight]. Make the adjust-

[2]

1050fs3044c

ment with the Image Shift function of [Both Sides Adj.].

[1] Front

[2] Back

A

[1] [2] [1] Front

1050fs3045c

[2] Back

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12. ADJUSTMENT FOR POD 12.2.2

Field Service Ver3.0 Nov.2006

The front and back registration (scanner)

5. Adjust the original skew. Remove the original stopper plate /Rr, and

A. Procedure

mark the current position of the adjustment

1. Set a test chart on the original glass. Make the sub scan magnification with [Scanner Drum Clock Adjustment] in the service mode.

2. Set a test chart on the original glass. Adjust distortion with [Scanner (Orig. Glass) warp adj.(Main)] and [Scanner (Orig.Glass) warp adj.

plate [1] with something like a pencil. Loosen the screw [2] to move the adjustment plate [1] up and down, thus adjusting the mounting position of the original stopper plate /Rr.

[1]

[2]

(Deputy)] in the service mode.

3. Align the leading edge timing of both sides. Use [Scanner Restart Timing Adjustment] in the service mode. Use the cross on the figure A to align the leading edge timing of both sides.

A

[1] [2] [1] Front

1050fs3046c

[2] Back

4. Align the centering of both sides. Use [Scanner Centering Adjustment] in the service mode to align the centering of both sides on the figure A.

A

[1] [2] [1] Front

516

[1]

1050fs3047c

[2] Back

[2] [1] Front

1050fs3048c

[2] Back

12. ADJUSTMENT FOR POD

6. Perform steps 3 and 4 to adjust the misalign-

4. Align the centering of both sides.

ments of timing and centering caused by the

Use [ADF centering adj.(SIDE2)] in the service

original skew adjustment and the magnification

mode to align the centering of the back side on

adjustment.

the figure A to the front side.

12.2.3

The front and back registration (ADF)

A. Procedure

A

1. Set an adjustment chart on the ADF. Make the sub scan magnification, leading edge timing and centering adjustment on the front side with [Scanner(ADF) drum clock adj.], [ADF restart timing

adj.(SIDE1)]

and

[ADF

centering

adj.(SIDE1)] in the service mode.

2. Set the "adjustment chart" on the ADF. Adjust a distortion with [Scanner(ADF) warp adj.(Main)]

[1]

and [Scanner(ADF) warp adj.(Deputy)] in the

[2]

service mode.

3. Align the leading edge timing of both sides. Use [ADF restart timing adjustment(SIDE2)] in

[1] Front

1050fs3050c

[2] Back

5. Adjust the ADF paper skew.

the service mode. Use the cross on the figure A

With the ADF paper skew adjustment in the

to align the leading edge timing of the back

mechanical adjustment, adjust the skew on the

side to the front side.

front and back side.

A

[1] [2] [1] Front

1050fs3049c

[2] Back

[1] [2] [1] Front

1050fs3051c

[2] Back

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12. ADJUSTMENT FOR POD

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6. Perform steps 3 and 4 to adjust the misalign-

3. Press the name key of paper you want to

ments of timing and centering caused by the

change, or press [Next] key to register paper

ADF paper skew adjustment.

newly.

12.2.4

The front and back registration by user (by paper brand)

Even when conducting the front and back registration in 12.2.1 to 12.2.3, adjustments may be required depending on the type and brand of paper to be used. NOTE • Check to see if the front and back registrations in 12.2.1 to 12.2.3 are completed. A. Procedure

4. Enter the type of paper, the name of paper, the weight, the color paper and the punch hole. For

1. From "MACHINE screen" in the user mode, press the [Paper Set] key.

2. Press the [Register Type/Weight] key.

the type of paper and the weight, see "19. PAPER SETTING"."

5. Press the [Both Sides Adj.] key, and adjust the front and back registration.

518

12.2.5

The front and back registration by user (for fine adjustments)

12. ADJUSTMENT FOR POD

3. Press the tray key you want to adjust, and then press the [Change] key.

Even when conducting the adjustments for brand of paper as described in 12.2.4, an adjustment may be required depending on the number of tray in which paper is fed, the storage condition (temperature and humidity) of paper and the temperature and humidity in the room, etc. This adjustment describes the method for fine adjustment of each tray to the front and back adjustment of the paper brand setting described in 12.2.4. NOTE • Check to see if the front and back registrations in 12.2.1 to 12.2.4 are completed.

4. Press the [Both Sides Adj.] key.

1. From "MACHINE screen" in the user mode, press the [Paper Set] key.

2. Press the [Tray Setting] key.

2

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12. ADJUSTMENT FOR POD

5. Register the front and back of the paper.

Field Service Ver3.0 Nov.2006

12.3 Image density adjustment

There are two modes for the registration, automatic (adjustment) and manual (adjustment). • Manual registration (adjustment)

12.3.1

Darken image density

Print industry customers may demand image settings with dark image density in the shadow area such as the offset printing. This section describes how to adjust the shadow area (max. density) to make its image density darker. If the adjustment to make image density darker is not performed properly, toner spillage or image background occurs. By this procedure, the density can be adjusted more safely, minimizing occurrences of these problems. However, perform this adjustment only when necessary. Related adjustments are as follows. • Utility mode 1) Image density selection

• Automatic registration (adjustment) Press [Chart Adjustment] to execute the automatic registration (adjustment).

This setting changes the charger voltage and the developing bias. • Service mode 1) DIPSW23-2, 3, 4 toner density of developer This setting changes the developing roller rotation and toner density, thus changing the toner density of developer without changing image density. 2) DIPSW27-2, 3 image density selection (toner control patch density) This setting changes the developing bias for creating the toner control patch formed on the drum to determine toner density, thus changing toner density of developer to change image density.

6. When adjusting another tray, repeat the steps 3 to 5.

A. Procedure

1. With the image density selection of the density setting in the utility mode, set Darker [+1].

2. In the test pattern output mode, output the test pattern No.11 to check image density.

3. When image density is insufficient, set the image density selection "approx. 0.5% up" in the DIPSW27-2, 3.

4. With the DIPSW23-2, 3, 4 toner density of developer,

set

"approx.

0.5%

down"

or

"approx. 1.0% down" to prevent from image background and toner spillage.

520

2

5. Output 500 prints of test pattern No.11 in the test pattern output mode.

12. ADJUSTMENT FOR POD A. Procedure

1. With the image density selection of the density setting in the utility mode, set Lighter [-1].

Note • The settings in steps 3 and 4 change the toner density of developer. Thus, image density does not change without making prints.

6. Confirm image density. 7. When image density is insufficient, set the image density selection "approx. 1.0% up" in DIPSW27-2, 3.

8. With DIPSW23-2, 3, 4 toner density of developer, set "approx. 1.5% down."

9. Output 500 prints of the test pattern No.11 in the test pattern output mode.

2. Output test pattern No.11 in the test pattern output mode to confirm image density.

3. When image density is insufficient, repeat steps 1 and 2 until "-5."

4. When image density is insufficient, set as "lighter" in the DIPSW5-2, 3.

5. Output test pattern No.11 in the test pattern output mode to confirm image density.

6. When image density is insufficient, set as "lightest" in the DIPSW5-2, 3.

7. Output test pattern No.11 in the test pattern output mode to confirm image density.

10. Confirm image density.

12.3.2

Lighten image density

Such printing materials as books use lighter letters so as to reduce readers' eyestrain. Thus, print industry customers may demand light image settings. This section describes how to lighten image density of the shadow section (max. density) without changing image density of the highlight section. If the adjustment to make image density lighter is not performed properly, white spots in the shadow section occurs. By this procedure, the density can be adjusted more safely, minimizing occurrences of problems. However, perform this adjustment only when necessary. Related adjustments are as follows. • Utility mode 1) Image density selection This setting changes the charger voltage and the developing bias. • Service mode 1) DIPSW5-2, 3 image density selection (laser PWM) for copier This setting changes the image writing laser PWM.

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12. ADJUSTMENT FOR POD

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12.4 Transfer jitter adjustment

B. Cause and tendency of occurrence (1) 250 mm from the trailing edge 1)

Describes how to adjust transfer jitter.

When the trailing edge of the paper passed through the loop roller, the stiffness of the

A. Preparation:

paper caused the loop created to try and

Adjustments differ depending on the position at

revert.

which transfer jitter occurs. Thus, locate the position

This may be found with paper weight 161 g/

where transfer jitter occurs. Measure with a scale.

m2 or less. (Because less loop is created for paper weight 162 g/m2 or more by paper

(1) Procedure

loop control.)

1. Output No.9 of the "test pattern output mode" with A3 paper.

(2) 145 mm from the trailing edge 1)

When the line speed of the registration roller is faster than that of the drum, paper is

Note

pushed out from the registration roller to

• Check to ensure the test pattern density is

the drum and a loop is formed between the

set to 255.

registration roller and the drum. Accord-

2. Confirm the position where transfer jitter

ingly, the paper conveyance speed may

occurs.

change when paper passes through the registration roller. 2)

[1]

When the trailing edge of the paper passed through the registration roller, the load

[2]

decreased and the transfer paper speed

[5]

became faster momentarily. Possible with thick papers 200 g/m2 or heavier. (3) 138 mm from the trailing edge 1)

Fluctuation of load when the paper entered the fusing roller. Possible with thick papers 130 g/m2 or

[3][4]

heavier 2)

leading edge of paper hits against the

1050fs3052c

entrance guide plate and the paper does not

[1]: Approx. 250 mm from the trailing edge

enter smoothly. Possible with paper weight

[2]: Approx. 145 mm from the trailing edge

80 g/m2 or less.

[3]: Approx. 138 mm from the trailing edge [4]: Approx. 138 to 103 mm from the trailing edge [5] Approx. 40 mm from the trailing edge Transfer jitter occurs randomly other than the above

When paper gets into the fusing unit, the

(4) 138 to 103 mm from the trailing edge 1)

When paper gets into the fusing unit, the leading edge of paper hits against the entrance guide plate, and the resulting shock creates a loop between the drum and

NOTE • The position where transfer jitter occurs differs depending on the paper type, paper weight or paper conveyance behavior.

the pre-transfer roller. The stiffness of paper causes the loop created to try and revert, thus resulting in transfer jitter of band shape. Possible with paper weight around 160 g/m2 at a low humidity.

522

(5) 40 mm from the trailing edge 1)

When the trailing edge of the paper passed through the pre-transfer roller, the load decreased and the paper speed became

12. ADJUSTMENT FOR POD (3) Approx. 138 mm from the trailing edge

1. Strengthen the nip pressure of the pre-transfer roller. (See P.511)

faster momentarily. Possible with thick papers 200 g/m2 or heavier.

Note • If the nip pressure is strengthened it is possible that transfer jitter 40 mm from the

(6) Random occurrence 1)

Transfer jitter that occurs when the leading edge of paper touches the conveyance section. Main causes are as follows.

• Speed change of the conveyance belt itself • Speed difference between the registration roller and the conveyance belt • Rough paper movement while it passes through the conveyance belt • Shock because of the paper leading edge touching the conveyance belt

trailing edge may occur. In this instance select whichever image is best. (before pressure increase or after) • If transfer jitter occurs at around 140 mm from the trailing edge, it may be impossible to determine if the jitter is caused by the registration roller (145 mm) or by the fusing unit (138 mm). In this instance cut 20 mm off the trailing edge of an A3 sheet and print a test pattern to the cut paper. If the position of the jitter changes in relation to the leading edge the cause can be deter-

C. Procedure (1) Approx. 250 mm from the trailing edge

mined to be the registration roller.

2. Remove 2 screws [2] to remove 2 suction covers [1] at the lower side of the conveyance belt

1. With the [Printer Regist Loop Adjustment] in the service mode, reduce loop amount.

on both sides of the conveyance section so as to improve the conveyance suction ability.

(2) Approx. 145 mm from the trailing edge

[2]

[1]

1. Adjust the registration line speed. (See P.328)) 2. Strengthen the nip pressure of the pre-transfer roller. (See P.511) Note • If the nip pressure is strengthened it is possible that transfer jitter 40 mm from the trailing edge may occur. In this instance select whichever image is best. (before pressure increase or after) • If transfer jitter occurs at around 140 mm from the trailing edge, it may be impossible to determine if the jitter is caused by the

[2]

registration roller (145 mm) or by the fusing

[1]

1050fs3053c

unit (138 mm). In this instance cut 20 mm off the trailing edge of an A3 sheet and

Note

print a test pattern to the cut paper. If the

• If the transfer suction ability is increased it

position of the jitter changes in relation to

is possible that transfer jitter may occur

the leading edge the cause can be deter-

145 mm from the trailing edge. Select

mined to be the registration roller.

whichever image is best. (before adjustment or after)

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12. ADJUSTMENT FOR POD

3. Reverse the paper set direction in the tray. Set paper so that the curling direction of paper becomes concave on the conveyance section. When the curling is convex, the leading edge of

Field Service Ver3.0 Nov.2006 (5) Approx. 40 mm from the trailing edge

1. Remove 2 pressure springs of the pre-transfer roller. (See P.511)

paper hits against the entrance guide plate and this may be apt to cause a transfer jitter. (6) Random occurrence (4) Approx. 138 to 103 mm from the trailing edge

1. Strengthen the nip pressure of the pre-transfer

1. Remove the 2 suction covers provided under the conveyance belts on both sides of the conveyance section.

roller. (See P.511) Note • If the transfer jitter is due to the speed dif-

Note • If the nip pressure is strengthened it is pos-

ference between the registration roller and

sible that transfer jitter 40 mm from the

the conveyance belt, the transfer jitter

trailing edge may occur. In this instance

occurs

select whichever image is best. (before

image is best. (before adjustment or after)

pressure increase or after) • If transfer jitter occurs at around 140 mm from the trailing edge, it may be impossible to determine if the jitter is caused by the registration roller (145 mm) or by the fusing unit (138 mm). In this instance cut 20 mm off the trailing edge of an A3 sheet and print a test pattern to the cut paper. If the position of the jitter changes in relation to the leading edge the cause can be determined to be the registration roller.

2. Remove the 2 suction covers provided under the conveyance belts on both sides of the conveyance section. Note • If the transfer suction ability is increased it is possible that transfer jitter may occur 145 mm from the trailing edge. Select whichever image is best. (before adjustment or after)

3. Reverse the paper set direction in the tray. Set paper so that the curling direction of paper become concave on the conveyance section. When the curling is convex, the leading edge of paper hits against the entrance guide plate and this may be apt to cause a transfer jitter.

524

1

more

easily.

Select

whichever

12.5 Overlay printing adjustment

12. ADJUSTMENT FOR POD A. Preparation

1.

user mode.

Overlay printing is to re-print the company name, the address, the logo, etc. on offset printed paper.

• Set paper on which overlay printing has been made.

When performing overlay printing, take notice the following description.

Make the following settings with the tray /4 in the

• Set the type of paper to [Coated B]. • Set the air assist setting to [On].

Reference: • The surface of coated paper is applied with a coat-

NOTE

ing agent and so it takes more time for the ink of

• Registration of back and front sides must be

offset printing to dry. Therefore, to prevent block-

checked every day before starting printing.

ing (back transfer), the entire surface of paper is applied with powder.

2.

The powder drastically reduces the conveyance

• Set software DIPSW26-4 to 1. (Sets tray /4 forced

forces of the pick-up roller and the paper feed

separation clutch control to the operation at all times.)

roller, and this may be apt to cause a no feed jam

• When performing overlay printing on both front

Make the following settings in the service mode.

and back sides of paper weighing 91 g/m2 or

or a double feed jam.

lighter, set the software DIPSW6-2 to "1". (this disNOTE • Before overlay printing, be sure to take note

ables the transfer assist control.) • Set the DIPSW2-4/5 to "1". (sets the cleaning

of following. a) Be sure to install the PP-701 (urethane

cycle of the charging corona to every 5,000 prints ) • When using paper other than coated paper for

roller)

overlay printing, make the paper type setting to

b) We recommend use of RC-501 for the

other than "coated B" and set the software DIPSW

overlay printing.

corresponds to the selected paper tray to "1".

c) Apply as little powder as possible when

tray 1: DIPSW39-0

offset printing.

tray 2: DIPSW39-1

d) Get paper loosened sufficiently before

tray 3: DIPSW39-2

setting it in the tray /4.

tray 4: DIPSW39-3

e) Adjust paper condition with the same

tray 5: DIPSW39-4

environments (temperature and humidity) as those for the main body. When left in a

NOTE

high humidity environment, paper strongly

• When the above mentioned DIPSW is set to

adhere to each other making them unable

"1", paper feed control will be the same as

to feed.

that of [Coated paper B]. This improves the endurance of the urethane roller, however,

• A paper centering error is likely to occur due

double feed may occur at frequent intervals.

to contamination of the centering sensor

• The above mentioned DIPSW will not work

(PS54) with powder. Clean the sensor if the

when [Coated paper A] or [Paper weight 92 g/

error occurs or before starting overlay print-

m2] or more is selected for the paper setting.

ing. • Registration of paper must be checked every 30,000 prints.

3.

Install the paper feed assist plate. (See "5.3 Adjusting the pick-up roller pressure" in the Field Service for the PF-701.)

NOTE • The number of paper feed assist plates varies according to the paper weight. 130 g/m2 or less → None 131 g/m2 or more → 4 pcs.

2

525

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P /1050e/1050eP

12. ADJUSTMENT FOR POD

Field Service Ver3.0 Nov.2006

B. Air assist adjustment

4. Check the measurement "a" between the

Check to see if the height of the air supply opening of

center position [1] (The center is 4.5 mm from

the paper feed assist fan and the upper surface of

the upper edge [2].) of the air supply openings

paper are appropriate. Otherwise air assist is not con-

of the paper feed assist fan /Fr and /Rr and the

ducted properly and this may result in a jam occur-

upper surface of paper [3].

rence.

• Standard value a: within 4.5 ± 2.5 mm

(1) Procedure

When the value is not within the standard, con-

1. Pull out tray /4 and set about 10 sheets of

duct step 7 and succeeding steps.

coated paper that have been printed.

2. Push in the release lever [1], insert the screw [2] into the hole [3] to fix the release lever, and then set the tray /4.

[1]

[2]

[2]

[3] [3]

a

[1] 1050fs3067c

3. After stop sound of the paper lift motor operation (when the paper lift plate gets to the upper limit position), pull out tray /4 again.

1050fs3059c

5. Release the release lever that was fixed at step 2 and bring down the paper lift plate.

6. Pull out tray /4 and load it fully with coated paper that has been printed, and perform steps 2 to 5.

7. Conduct the following adjustments according to the curling condition of paper. 1) When there is no paper curling with no paper slant. Conduct "Pick-up roller height adjustment." (See "5.2 Adjusting the pick-up roller height" in the Field service for the PF-701.)

526

12. ADJUSTMENT FOR POD

2) If there is slant found due to paper curling:

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

3) When there is a convex curling found with paper:

1050fs3060c

1050fs3062c

Put the underlays (included in the PP package) [1] under the lower side of the stacked paper.

Put the underlays (included in the PP package) Note

[1] under the both sides of the stacked paper.

• To prevent air from blowing upon the pad when the remaining paper gets low, place

Note

the pad to the right side of the air supply

• To prevent air from blowing upon the pad

opening position [2].

when the remaining paper gets low, place the pad to the right side of the air supply

[2]

opening position [2].

[1]

[2]

[1]

1050fs3351c

1050fs3352c

2

527

bizhub PRO 1050/1050P /1050e/1050eP

12. ADJUSTMENT FOR POD

Field Service Ver3.0 Nov.2006

4) When there is a concave curling found with paper:

9. Remove the PF right cover. (See chapter II "2.2.1 A. Removal/reinstallation of the right cover" in the Field service for the PF-701.)

10. Select the code 42-21 of the service mode - I/ O check and press the Start button to operate the paper feed assist fan.

11. After checking the paper separation condition [1] from the right side of the PF, press the Stop button to complete the I/O check.

12. Conduct the respective operations depending on the condition of separation. a. Air is blown upon more than 10 sheets of paper and separate a sheet each. b. Paper separation is not made for one sheet each, but 10 or more sheets of paper are being floated by air. c. The number of sheets of paper that are being 1050fs3064c

floated by air is less than 4 or 5. d. No paper is floated

Put the underlays (included in the PP package) [1] under the center part of the stacked paper. Note • To prevent air from blowing upon the pad when the remaining paper gets low, place

[1]

the pad to the right side of the air supply opening position [2], hitting it against the paper rear guide plate [3]. In the case of a concave curling, it is normally possible to adjust curling by placing a pad at the center position 40 mm away from the front and rear paper guides.

[2]

[1]

1050fs3066c

In the cases of "a" and "b," conduct step 12 and succeeding steps. In the cases of "c" and "d," repeat step 1 to 1050fs3353c

8. After adjustment, repeat step 1 to step 6 to check again the paper height at the air supply opening section.

528

2

step 11.

12. ADJUSTMENT FOR POD

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

13. Conduct a test print to check to see if a jam [2]

occurs. When a jam occurs, conduct "C. Paper feed pressure adjustment."

14. Reinstall the above parts following the removal steps in reverse. Note • Be sure to release the release lever that has been fixed at the step 2. C. Paper feed pressure adjustment

[5]

[1]

[6]

Despite the paper separation being made correctly by air from the paper feed assist fan, when a paper jam occurs, conduct the following adjustments. (1) Procedure

1. Conduct the respective operations depending on the condition of jam. • J14-01 (Paper is not conveyed to the separation roller due to slipping of pick-up roller.) Add paper feed assist plates to raise pressure on the pick-up roller. (See "5.3 Adjusting the

[3]

[4] 1050fs3354c

pick-up roller pressure" in PF-701 Field Service.)

• J14-01 with thick paper (Paper is not conveyed Note • 4 sheets of paper feed assist plate are normally used. However, when a no feed condition recurs, it is possible to use up to 8 sheets.

to the separation roller due to paper being unable to get over the entrance guide plate.) Up the pick-up roller height. (Down the sensor position. 2 mm as a tentative) (See "5.2 Adjusting the pick-up roller height" in PF-701 Field Service.)

• J14-01 (paper bumps against the both

• J14-01 (Jam with a crushed leading edge of

sides [2] of the entrance guide plate [1] and

paper)

cannot go over the entrance guide plate

Increase the separation pressure.

[1].) Put the underlays (included in the PP

(See "5.4 Adjusting the separation pressure" in

package) [3] on the bottom of the tray

PF-701 Field Service.)

locating them directory below [4] the both edges [2] of the entrance guide plate [1].

• J14-02 (No feed occurs before the pre-registration roller.) Increase the separation pressure.

• Be sure to set the underlays [3] so that those top edges are not contacted with the surface [5] of the tray, otherwise they may interfere with the paper lift plate operation. • Put the underlays [3] avoiding the paper empty sensor [6].

(See "5.4 Adjusting the separation pressure" in PF-701 Field Service.) • J17-02 (Double feed) Down the pick-up roller height. (Up the sensor position. 2 mm as a tentative) (See "5.2 Adjusting the pick-up roller height" in the Field Service for the PF-701.)

2

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12. ADJUSTMENT FOR POD

Field Service Ver3.0 Nov.2006

12.6 User setting of each paper brand

12.7 Settings for feeding carbonless paper

For the user setting method for paper which is com-

When using carbonless paper (thin paper), take the

monly used in the POD market, see "19. PAPER SET-

following measures.

TING", by paper brand. This document shows the optimum set values for

Reference

paper brands tested by KMBT.

• The carbonless paper adheres to the conveyance

However, it does not assure the same image quality

belt under suction while it is conveyed by the belt.

and paper feed ability as the paper specified by

This makes the paper reading edge to be flipped

KMBT. Only the basic performance under usual envi-

up when it comes to the fusing section, and the

ronment (temperature and humidity) has been tested

reading edge is rubbed against the fusing entrance

and confirmed.

guide causing soiled on the printed side.

Information on other brand of paper will be also provided when the test is finished, by updating the docu-

NOTE

ment.

• When feeding carbonless paper, take the following countermeasures. a) When

printing

on

carbonless

middle

sheets, 50mm width of the sheet leading edge reacts by the pressure and changes in color. If this cannot be allowed, use middle sheets 60 mm longer in main scan direction, and 20 mm longer in sub scan direction to trim off the discolored portion. b) Set carbonless paper in SEF position (the narrower side of paper comes to the paper feed roller side). c) Set the paper so that the paper curls convexly in the conveyance section. d) Allowable curl amount is less than 3 mm. When using paper curled more than 3 mm, use the overlays included in the PP-701 package to correct the curl. e) Only [Simplex mode] is acceptable for carbonless paper. A. Preparation

1.

Configure the settings below in user mode.

• Set the paper type to [Coated A]. • Set the air-blow setting to [ON]. • Set the output setting to [Face-down].

2.

Carry out the following mechanical adjustment.

• Weaken the separation pressure of the paper feed section for 1 step. (See P.500)

530

2

12. ADJUSTMENT FOR POD

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 B. Procedure

1. Pull out the ADU main body. (See P.291) 2. Turn over the conveyance belt [1] so that the suction holes [2] can be seen.

[2]

[1]

1050fs3355c

3. Install the cover [2] with the screw [1]. 4. Reinstall the above parts following the removal steps in reverse.

[2]

[1]

1050fs3356c

2

531

Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P /1050e/1050eP

12. ADJUSTMENT FOR POD

Blank page

532

13. JAM CODE

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

„ TROUBLESHOOTING 13. JAM CODE 13.1 Jam code list Jam

cation

code

Tray 1

J11-01

J11-02

Cause

Resulting

Correction

operation During operation

Classifi-

J11-03

The paper feed sensor /1 (PS7) does

If there is a sheet

Pull out tray /1 and

not turn ON within a specified period of

of paper being

remove jammed paper if

time after the paper feed clutch /1 (CL4)

printed when a

any.

turns ON.

jam occurs, the

The pre-registration sensor /1 (PS17)

main body com-

Open tray /1 and the

does not turn ON within a specified

pletes the paper

main body vertical con-

period of time after the paper feed

exit before stop-

veyance door, and

clutch /1 (CL4) turns ON.

ping operations.

remove jammed paper if any.

The vertical conveyance sensor /1 (PS19) does not turn ON within a specified period of time after the pre-registration sensor /1 (PS17) turns ON. When the trailing edge of paper is pass- After completion

J11-05

When idling

J11-04

J11-06

ing through the vertical conveyance

of the exit of the

sensor /1 (PS19), the pre-registration

preceding paper,

sensor /1 (PS17) is turned ON by the

the main body

succeeding paper.

stops operations.

The vertical conveyance sensor /1



(PS19) turns ON while in idling.

Open the main body vertical conveyance door and remove jammed paper if any.

The pre-registration sensor /1 (PS17)

Pull out tray /1 and

turns ON while in idling.

remove jammed paper if

Tray 2

J12-01

J12-02

J12-03

During operation

any. The paper feed sensor /2 (PS13) does

If there is a sheet

Pull out tray /2 and

not turn ON within a specified period of

of paper being

remove jammed paper if

time after the paper feed clutch /2 (CL6)

printed when a

any.

turns ON.

jam occurs, the

The pre-registration sensor /2 (PS18)

main body com-

Open tray /2 and the

does not turn ON within a specified

pletes the paper

main body vertical con-

period of time after the paper feed-

exit before stop-

veyance door, and

clutch /2 (CL6) turns ON.

ping operations.

remove jammed paper if

The vertical conveyance sensor /3

any.

(PS21) does not turn ON within a specified period of time after the pre-registration sensor /2 (PS18) turns ON.

2

533

Field Service Ver3.0 Nov.2006

cation

code

Tray 2

J12-04

J12-05

Cause

Resulting

Correction

operation Open tray /2 and the

During operation

Jam

When the trailing edge of paper is pass- After completion ing through the vertical conveyance

of the exit of the

main body vertical con-

sensor /3 (PS21), the pre-registration

preceding paper,

veyance door, and

sensor /2 (PS18) is turned ON by the

the main body

remove jammed paper if

succeeding paper.

stops operations.

any.

When idling

Classifi-

The vertical conveyance sensor /3



Open the main body ver-

J12-06

(PS21) turns ON while in idling.

tical conveyance door and remove jammed paper if any.

The pre-registration sensor /2 (PS18)

Pull out tray /2 and

turns ON while in idling.

remove jammed paper if

Tray 3

J13-01

(PF)

J13-02

During operation

any.

J13-03

The paper feed sensor /1 (PS72) does

If there is a sheet

Pull out tray /3 and

not turn ON within a specified period of

of paper being

remove jammed paper if

time after the pick-up clutch /1 (CL6)

printed when a

any.

turns ON.

jam occurs, the

The pre-registration sensor /1 (PS89)

main body com-

Open tray /3, the PF

does not turn ON within a specified

pletes the paper

front door and the verti-

period of time after the pick-up clutch /

exit before stop-

cal conveyance door /

1 (CL6) turns ON.

ping operations.

Up, and remove jammed paper if any.

The vertical conveyance sensor /1 (PS90) does not turn ON within a specified period of time after the pre-registration sensor /1 (PS89) turns ON. When the trailing edge of paper is pass- After completion

J13-04

J13-05

When idling

bizhub PRO 1050/1050P /1050e/1050eP

13. JAM CODE

ing through the vertical conveyance

of the exit of the

sensor /1 (PS90), the pre-registration

preceding paper,

sensor /1 (PS89) is turned ON by the

the main body

succeeding paper.

stops operations.

The vertical conveyance sensor /1



(PS90) turns ON while in idling.

Open the PF front door and the vertical conveyance door /Up and remove jammed paper if any.

J13-06

The pre-registration sensor /1 (PS89)

Pull out tray /3 and

turns ON while in idling.

remove jammed paper if any.

534

2

Jam

cation

code

Tray 4

J14-01

(PF)

J14-02

Cause

Resulting

Correction

operation During operation

Classifi-

13. JAM CODE

J14-03

The paper feed sensor /2 (PS78) does

If there is a sheet

Pull out tray /4 and

not turn ON within a specified period of

of paper being

remove jammed paper if

time after the pick-up clutch /2 (CL9)

printed when a

any.

turns ON.

jam occurs, the

The pre-registration sensor /2 (PS93)

main body com-

Open tray /4, the PF

does not turn ON within a specified

pletes the paper

front door and the hori-

period of time after the pick-up clutch /

exit before stop-

zontal conveyance jam

2 (CL9) turns ON.

ping operations.

release lever and remove jammed paper if any.

When the trailing edge of paper is passing through the loop sensor /2 (PS94), the pre-registration sensor /2 (PS93) is

J15-01

(PF)

J15-02

The pre-registration sensor /2 (PS93)

The paper feed sensor /3 (PS84) does

If there is a sheet

Pull out tray /5 and

not turn ON within a specified period of

of paper being

remove jammed paper if

time after the pick-up clutch /3 (CL12)

printed when a

any.

turns ON.

jam occurs, the

The pre-registration sensor /3 (PS95)

main body com-

Open tray /5, the PF

does not turn ON within a specified

pletes the paper

front door and the verti-

period of time after the pick-up clutch /

exit before stop-

cal conveyance door /

3 (CL12) turns ON.

ping operations.

Lw, and remove jammed

J15-03



turns ON while in idling.

Pull out tray /4 and remove jammed paper if any.

paper if any.

The vertical conveyance sensor /3 (PS96) does not turn ON within a specified period of time after the pre-registration sensor /3 (PS95) turns ON. When the trailing edge of paper is pass- After completion

J15-04

J15-05

When idling

Tray 5

When idling

J14-04

During operation

turned ON by the succeeding paper.

ing through the vertical conveyance

of the exit of the

sensor /3 (PS96), the pre-registration

preceding paper,

sensor /3 (PS95) is turned ON by the

the main body

succeeding paper.

stops operations.

The vertical conveyance sensor /3



(PS96) turns ON while in idling.

Open the PF front door and the vertical conveyance door /Lw and remove jammed paper if any.

J15-06

The pre-registration sensor /3 (PS95)

Pull out tray /5 and

turns ON while in idling.

remove jammed paper if any.

2

535

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

Field Service Ver3.0 Nov.2006

Classifi-

Jam

cation

code

Cause

Resulting

Correction

operation If there is a sheet

Open the main body

turn ON within a specified period of

of paper being

front doors /R and /L,

time after the ADU deceleration sensor

printed when a

pull out the ADU section

(PS42) turns ON.

jam occurs, the

and remove jammed

The ADU deceleration sensor (PS42)

main body com-

paper if any.

mon to

does not turn ON within a specified

pletes the paper

each

period of time after the loop sensor

exit before stop-

tray)

(PS16) turns ON.

ping operations.

J17-01

feed conveyance (com-

J17-02

During operation

The registration sensor (PS40) does not

Paper

The loop sensor (PS16) does not turn

After completion

Open the main body ver-

feed

ON within a specified period of time

of the exit of the

tical conveyance door

convey-

after the vertical conveyance sensor /1

preceding paper,

and remove jammed

ance

(PS19) turns ON.

the main body

paper if any.

Paper

J17-03

stops operations.

(trays 1/ and /2) Paper

J17-04

The vertical conveyance sensor /2

feed

(PS20) does not turn ON within a speci-

convey-

fied period of time after the vertical con-

ance

veyance sensor /3 (PS21) turns ON.

(tray /2)

J17-05

The vertical conveyance sensor /1 (PS19) does not turn ON within a specified period of time after the vertical conveyance sensor /2 (PS20) turns ON. The loop sensor (PS16) does not turn

Open the PF front door

feed

ON within a specified period of time

and the horizontal con-

convey-

after the PF exit sensor (PS99) turns

veyance jam release

ance (PF)

ON.

lever, and remove

Paper

J17-06

Paper

J17-07

feed convey-

J17-08

ance

When idling

jammed paper if any.

J17-09

The paper leading edge sensor (PS41)



J17-10

front doors /R and /L,

The registration sensor (PS40) turns ON

pull out the ADU section

while in idling.

and remove jammed

The ADU deceleration sensor (PS42)

paper if any.

The loop sensor (PS16) turns ON while in idling.

J17-11

The vertical conveyance sensor /2 (PS20) turns ON while in idling.

J17-12

The multi feed detection boards /1 and

If there is a sheet

/2 detect a double feed.

of paper being printed when a jam occurs, the main body completes the paper exit before stopping operations.

536

Open the main body

turns ON while in idling.

turns ON while in idling.

During operation

bizhub PRO 1050/1050P /1050e/1050eP

13. JAM CODE

Jam

cation

code J18-01

feed conveyance (PF) J18-02

Resulting

Correction

operation

J18-03

The intermediate sensor /Up (PS91)

If there is a sheet

Open the PF front door

does not turn ON within a specified

of paper being

and the PF vertical con-

period of time after the vertical convey-

printed when a

veyance door /Up, and

ance sensor /1 (PS90) turns ON.

jam occurs, the

remove jammed paper if

The loop sensor /1 (PS92) does not

main body com-

any.

turn ON within a specified period of

pletes the paper

time after the intermediate sensor /Up

exit before stop-

(PS91) turns ON.

ping operations.

The loop sensor /2 (PS94) does not

Open the PF front door

turn ON within a specified period of

and the horizontal con-

time after the pre-registration sensor /2

veyance jam release

(PS93) turns ON.

lever, and remove jammed paper if any.

J18-04

J18-05

The intermediate sensor /Lw (PS97)

Open the PF front door

does not turn ON within a specified

and the PF vertical con-

period of time after the vertical convey-

veyance door /Lw, and

ance sensor /3 (PS96) turns ON.

remove jammed paper if

The loop sensor /3 (PS98) does not

any.

turn ON within a specified period of time after the intermediate sensor /Lw (PS97) turns ON. J18-06

The PF exit sensor (PS99) does not turn

Open the PF front door,

ON within a specified period of time

the PF vertical convey-

after the loop sensor /1 (PS92) turns

ance door /Up and the

ON.

horizontal conveyance jam release lever, and remove jammed paper if any.

J18-07

The PF exit sensor (PS99) does not turn

Open the PF front door

ON within a specified period of time

and the PF horizontal

after the loop sensor /2 (PS94) turns

conveyance jam release

ON.

lever, and remove jammed paper if any.

J18-08

The PF exit sensor (PS99) does not turn

Open the PF front door,

ON within a specified period of time

the PF vertical convey-

after the loop sensor /3 (PS98) turns

ance door /Lw and the

ON.

horizontal conveyance jam release lever, and remove jammed paper if any.

J18-09 J18-10

When idling

Paper

Cause

During operation

Classifi-

13. JAM CODE

The intermediate sensor /Up (PS91)



Open the PF front door

turns ON while in idling.

and the PF vertical con-

The loop sensor /1 (PS92) turns ON

veyance door /Up, and

while in idling.

remove jammed paper if any.

537

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

Field Service Ver3.0 Nov.2006 Jam

cation

code

Paper

J18-11

feed conveyance (PF)

Cause

Resulting

Correction

operation When idling

Classifi-

The loop sensor /2 (PS94) turns ON



while in idling.

Open the PF front door and the horizontal conveyance jam release lever, and remove jammed paper if any.

J18-12 J18-13

The intermediate sensor /Lw (PS97)

Open the PF front door

turns ON while in idling.

and the PF vertical con-

The loop sensor /3 (PS98) turns ON

veyance door /Lw, and

while in idling.

remove jammed paper if any.

J18-14

The PF exit sensor (PS99) turns ON

Open the PF front door

while in idling.

and the horizontal conveyance jam release lever, and remove

Convey-

J19-01

ance PF

J19-02

During operation

jammed paper if any. The main body vertical conveyance

The main body

Close the vertical con-

door is opened while in printing.

stops immedi-

veyance door.

ately. The PF front door is opened while in

The main body/

printing.

PF stops immedi-

Close the PF front door.

ately. While in the print sequence, the maxi-

If there is a sheet

Open the main body

paper

mum density sensor detects paper at

of paper being

front doors /R and /L,

exit

the specified timing.

printed when a

pull out the ADU section

jam occurs, the

and remove jammed

main body com-

paper if any.

Fusing/

J21-01

pletes the paper exit before stopJ21-02

J31-01

J31-02

J32-01

When idling

ping operations. While in idling, the maximum density

During operation

bizhub PRO 1050/1050P /1050e/1050eP

13. JAM CODE

The paper leading edge sensor (PS41)

If there is a sheet

does not turn ON within a specified

of paper being

period of time after the registration

printed when a

motor (M17) turns no.

jam occurs, the

The fusing exit sensor (PS22) does not

main body com-

turn ON within a specified period of

pletes the paper

time after the paper leading edge sen-

exit before stop-

sor (PS41) turns ON.

ping operations.

timing.

The paper exit sensor (PS3) does not turn ON within a specified period of time after the fusing exit sensor (PS22) turns ON.

538



sensor detects paper at the specified

Jam

cation

code

Fusing/

J32-02

paper exit J32-03

Cause

Resulting

Correction

operation During operation

Classifi-

13. JAM CODE

J32-04

The ADU acceleration sensor (PS49)

If there is a sheet

Open the main body

does not turn ON within a specified

of paper being

front doors /R and /L,

period of time after the fusing exit sen-

printed when a

pull out the ADU section

sor (PS22) turns ON.

jam occurs, the

and remove jammed

The reverse sensor /1 (PS48) does not

main body com-

paper if any.

turn ON within a specified period of

pletes the paper

time after the ADU acceleration sensor

exit before stop-

(PS49) turns ON.

ping operations.

The PS46 does not turn ON again within a specified period of time after the reverse sensor /1 (PS48) turns ON.

J32-05

The paper exit sensor (PS3) does not turn ON within a specified period of time after the reverse sensor /1 (PS48) turns ON.

J32-06

The paper exit sensor (PS3) does not turn OFF within a specified period of

J32-07 J32-08

When idling

time after the PS3 turns ON.

J32-09

The paper exit sensor (PS3) turns ON



while in idling. The ADU acceleration sensor (PS49) turns ON while in idling. The fusing exit sensor (PS22) turns ON while in idling.

J32-10

The reverse/exit sensor (PS50) turns ON while in idling.

J32-11

The fusing jam sensor (PS23) turns ON while in idling.

J32-12

The reverse sensor /1 (PS48) turns ON while in idling.

J32-13

The reverse sensor /2 (PS47) turns ON

External

J51-01

During operation

while in idling. The front door/R, /L of the main body

The main body

Open the main body

was opened while printing.

stops immedi-

front doors /R and /L,

ately.

pull out the ADU section and remove jammed paper if any.

2

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Field Service Ver3.0 Nov.2006

Field Service Ver3.0 Nov.2006

Classifi-

Jam

cation

code

DF

J61-1 J61-2 J62-1

Cause

Resulting

The RADF open/close sensor (PS301)

The DF stops

Open the DF open/close

turns OFF while in operation.

immediately. If

cover and remove

The cover open/close switch (MS301)

there is paper

jammed paper if any.

turns OFF while in operation.

being transferred

The original registration sensor /Rt

or having been

(PS306) does not turn OFF within a

transferred, the

specified period of time after the pre-

main body com-

feed start.

pletes the paper exit before stopping operations.

J62-2

The original conveyance sensor (PS308) does not turn ON within a specified period of time after the prefeed start of the front side of the double sided original (including the single sided original).

J62-3

The original conveyance sensor (PS308) does not turn ON within a specified period of time after the prefeed start of the back side of the double sided original.

J62-4

While in the forward rotation of the original conveyance motor (M301), the original conveyance sensor (PS308) does not turn OFF within a specified period of time after it turns ON.

J62-5

While in the reverse rotation of the original conveyance motor (M301), the original conveyance sensor (PS308) does not turn OFF within a specified period of time after it turns ON.

J62-6

When entering a large size double sided original in the reverse section, the original reverse sensor (PS309) does not turn ON within a specified period of time after the original conveyance sensor (PS308) turns ON.

J62-7

When exiting a large size single sided original, the original exit sensor /Lt (PS307) does not turn ON within a specified period of time after the original conveyance sensor (PS308) turns ON.

540

Correction

operation During operation

bizhub PRO 1050/1050P /1050e/1050eP

13. JAM CODE

Jam

cation

code

DF

J62-8

J62-9

J62-10

Cause

Resulting

Correction

operation During operation

Classifi-

13. JAM CODE

When exiting a large size double sided

The DF stops

Open the DF open/close

original, the original exit sensor /Lt

immediately. If

cover and remove

(PS307) does not turn ON within a

there is paper

jammed paper if any.

specified period of time after the original

being transferred

reverse sensor (PS309) turns ON.

or having been

When exiting a large size single sided

transferred, the

original, the original exit sensor /Lt

main body com-

(PS307) does not turn OFF within a

pletes the paper

specified period of time after it turns

exit before stop-

ON.

ping operations.

When exiting a large size double sided original, the original exit sensor /Lt (PS307) does not turn OFF within a specified period of time after it turns ON.

J63-1

When outputting a large size double sided original from the reverse section, the original reverse sensor (PS309) does not turn ON.

J63-2

When entering a large size double sided original into the reverse section, the original reverse sensor (PS309) does not turn OFF within a specified period of time after it turns ON.

J63-3

When outputting a large size double sided original from the reverse section, the original reverse sensor (PS309) does not turn OFF within a specified period of time after it turns ON.

J63-4

When exiting a small size single sided original, the original exit sensor /Rt (PS314) does not turn OFF within a specified period of time after the original reverse sensor (PS309) turns ON.

J63-5

When exiting a small size double sided original, the original exit sensor /Rt (PS314) does not turn OFF within a specified period of time after the original reverse/exit sensor (PS313) turns ON.

J63-6

When exiting a small size single sided original, the original exit sensor /Rt (PS314) does not turn OFF within a specified period of time after it turns ON.

541

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

Field Service Ver3.0 Nov.2006

Classifi-

Jam

cation

code

DF

J63-7

J63-8

Cause

The DF stops

Open the DF open/close

original, the original exit sensor /Rt

immediately. If

cover and remove

(PS314) does not turn OFF within a

there is paper

jammed paper if any.

specified period of time after it turns

being transferred

ON.

or having been

When entering a small size double

transferred, the

sided original into the reverse section,

main body com-

the original reverse sensor (PS309)

pletes the paper

does not turn ON within a specified

exit before stop-

period of time after original conveyance

ping operations.

When outputting a small size double sided original from the reverse section, the original reverse sensor (PS309) does not turn ON within a specified period of time after original conveyance sensor (PS308) turns ON.

J63-10

When entering a small size double sided original into the reverse section, the original reverse sensor (PS309) does not turn OFF within a specified period of time after it turns ON.

J63-11

When outputting a small size double sided original from the reverse section, the original reverse sensor (PS309) does not turn OFF within a specified period of time after it turns ON.

J65-1

The original registration sensor /Rt (PS306) turns ON while in idling.

J65-2

The original conveyance sensor (PS308) turns ON while in idling.

J65-4

The original reverse sensor (PS309) turns ON while in idling.

J65-8

The original exit sensor /Lt (PS307) turns ON while in idling.

J65-10

The original reverse/exit sensor (PS313) turns ON while in idling.

J65-20

The original exit sensor /Rt (PS314) turns ON while in idling.

J65-40

The reverse jam sensor (PS304) turns ON while in idling.

J65-80

The original registration sensor /Lt (PS318) turns ON while in idling.

542

Correction

When exiting a small size double sided

sensor (PS308) turns ON. J63-9

Resulting operation

During operation

bizhub PRO 1050/1050P /1050e/1050eP

13. JAM CODE

Jam

cation

code

FD

J72-01

J72-02

Cause

Resulting

Correction

operation During operation

Classifi-

13. JAM CODE

The FD entrance sensor (PS1) does not

The FD and the

Remove jammed paper if

turn ON within a specified period of

main body stop

any from the FD/main

time after the main body paper exit sen- immediately.

body.

sor (PS3) turns ON. The intermediate conveyance sensor (PS13) does not turn ON within a specified period of time after the FD entrance sensor (PS1) turns ON.

J72-03

The main tray exit sensor (PS18) does not turn ON within a specified period of time after the intermediate conveyance sensor (PS13) turns ON.

J72-04

The main tray exit sensor (PS18) does not turn OFF within a specified period of time after it turns ON.

J72-05

The sub tray paper exit sensor (PS16) does not turn ON within a specified period of time after the intermediate conveyance sensor (PS13) turns ON.

J72-06

The sub tray paper exit sensor (PS16) does not turn OFF within a specified period of time after it turns ON.

J72-09

The punch conveyance sensor (PS5) does not turn ON within a specified period of time after the FD entrance sensor (PS1) turns ON.

J72-10

The 3rd folding conveyance sensor (PS54) does not turn ON within a specified period of time after the punch conveyance sensor (PS5) turns ON.

J72-11

The punch registration sensor (PS6) does not turn ON within a specified period of time after the punch conveyance sensor (PS5) turns ON.

J72-12

The 1st folding conveyance sensor (PS51) does not turn ON within a specified period of time after the punch registration sensor (PS6) turns ON.

J72-13

The 3rd folding conveyance sensor (PS54) does not turn ON within a specified period of time after the 1st folding conveyance sensor (PS51) turns ON.

J72-14

The intermediate conveyance sensor (PS13) does not turn ON within a specified period of time after the 3rd folding conveyance sensor (PS54) turns ON.

543

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

Field Service Ver3.0 Nov.2006

Classifi-

Jam

cation

code

FS

J72-16

J72-17

Cause

The FS and the

Remove jammed paper,

not turn ON within a specified period of

main body stop

if any, from the FS/main

time after the main body paper exit sen-

immediately.

body.

sor (PS3) turns ON. The main tray exit sensor (PS10) does time after the stacker entrance sensor (PS5) turns OFF. The stacker entrance sensor (PS5) does not turn ON within a specified period of time after the FNS entrance sensor (PS4) turns ON.

J72-19

While in stapling, the stacker entrance sensor (PS5) does not turn OFF within a specified period of time after the stacker entrance motor (M13) turns ON. While in any other operations than stapling, the PS5 does not turn OFF within a specified period of time after it turns ON.

J72-20

While in stapling a small size paper, the main tray exit sensor (PS10) does not turn ON within a specified period of time after the paper exit arm motor (M23) turns ON.

J72-21

While in stapling a large size paper, the main tray exit sensor (PS10) does not turn OFF within a specified period of time after the paper exit arm motor (M23) turns ON.

J72-22

While in exiting paper in the sub tray, the sub tray paper exit sensor (PS1) does not turn ON within a specified period of time after the FNS entrance sensor (PS4) turns ON.

J72-23

While in exiting paper in the sub tray, the sub tray paper exit sensor (PS1) does not turn OFF within a specified period of time after the PS1 turns ON.

J72-28

While in the straight/shift of the small size paper, the main tray paper exit sensor (PS10) does not turn OFF within a specified period of time after the PS10 turns ON.

544

Correction

The FNS entrance sensor (PS4) does

not turn OFF within a specified period of

J72-18

Resulting operation

During operation

bizhub PRO 1050/1050P /1050e/1050eP

13. JAM CODE

Jam

cation

code

FS

J72-30

J72-39 FD

J72-40

Cause

Resulting

Correction

operation During operation

Classifi-

13. JAM CODE

While in stapling a small size paper, the

The FS and the

Remove jammed paper,

main tray paper exit sensor (PS10) does

main body stop

if any, from the FS/main

not turn OFF within a specified period of

immediately.

body.

The door switch (MS1) turns OFF while

The copier stops

Close the front door.

in the copy/print.

immediately.

While in the folding operation, the 2nd

The FD and the

Remove jammed paper if

folding conveyance sensor (PS53) does

main body stop

any from the FD/main

not turn ON within a specified period of

immediately.

body.

time after the PS10 turns ON.

time after the 1st folding motor (M4) starts to accelerate. J72-41

While in the folding operation, the 3rd folding conveyance sensor (PS54) does not turn ON within a specified period of time after the 1st folding motor (M4) starts to accelerate.

J72-42

While in the folding operation, the 3rd folding conveyance sensor (PS54) does not turn ON within a specified period of time after the 2nd folding motor (M5) starts to accelerate.

J72-43

While in the folding operation, the intermediate conveyance sensor (PS13) does not turn ON within a specified period of time after the 3rd folding motor (M6) starts to accelerate.

J72-44

While in the folding operation, the 3rd folding conveyance sensor (PS54) does not turn ON within a specified period of time after the 2nd folding conveyance sensor (PS53) turns ON.

J72-45

While in the folding operation, the intermediate conveyance sensor (PS13) does not turn ON within a specified period of time after the 3rd folding conveyance sensor (PS54) turns ON.

J72-46

The PI conveyance sensor /Up (PS31) does not turn ON within a specified period of time after the PI pick-up solenoid /Up (SD13) turns ON.

J72-47

The PI exit sensor (PS4) does not turn ON within a specified period of time after the PI conveyance sensor /Up (PS31) turns ON.

545

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

Field Service Ver3.0 Nov.2006

Classifi-

Jam

cation

code

FD

J72-48

J72-49

Cause

Resulting

Correction

operation During operation

bizhub PRO 1050/1050P /1050e/1050eP

13. JAM CODE

The PI conveyance sensor /Lw (PS37)

The FD and the

Remove jammed paper if

does not turn ON within a specified

main body stop

any from the FD/main

period of time after the PI pick-up sole-

immediately.

body.

noid /Lw (SD14) turns ON. The PI exit sensor (PS4) does not turn ON within a specified period of time after the PI conveyance sensor /Lw (PS37) turns ON.

J72-50

The FD entrance sensor (PS1) does not turn ON within a specified period of time after the PI exit sensor (PS4) turns ON.

SD

J72-58

The PI multi feed is detected.

J72-59

The door switch (MS1) turns OFF.

J72-61

The entrance sensor (PS1) does not

The SD and the

Remove jammed paper if

turn ON within a specified period of

main body stop

any from the SD/main

time after the exit sensor (PS3) on the

immediately.

body.

main body turns ON. J72-62

The horizontal conveyance sensor /1 (PS2) does not turn ON within a specified period of time after the entrance sensor (PS1) turns ON.

J72-63

The horizontal conveyance sensor /2 (PS3) does not turn ON within a specified period of time after the horizontal conveyance sensor /1 (PS2) turns ON.

J72-64

The horizontal conveyance exit sensor (PS4) does not turn ON within a specified period of time after the horizontal conveyance sensor /2 (PS3) turns ON.

J72-65

The horizontal conveyance exit sensor (PS4) does not turn OFF within a specified period of time after it turns ON.

J72-66

The subtray exit sensor (PS11) does not turn ON within a specified period of time after the horizontal conveyance sensor /1 (PS2) turns ON.

J72-67

The subtray exit sensor (PS11) does not turn OFF within a specified period of time after it turns ON.

J72-68

The entrance sensor (PS1) does not turn ON within a specified period of time after the exit sensor (PS3) on the main body turns ON.

546

2

Jam

cation

code

SD

J72-69

J72-70

Cause

Resulting

Correction

operation During operation

Classifi-

13. JAM CODE

The right angle conveyance sensor /2

The SD and the

Remove jammed paper if

(PS6) does not turn ON within a speci-

main body stop

any from the SD/main

fied period of time after the right angle

immediately.

body.

conveyance motor (M6) turns ON. The folding sensor /1 (PS7) does not turn ON within a specified period of time after the folding entrance motor (M3) turns ON.

J72-71

The saddle stitching paper sensor (PS13) does not turn ON within a specified period of time after the folding sub scan alignment exit motor (M8) turns ON.

J72-72

The bundle sensor /1 (PS14) does not turn ON within a specified period of time after the bundle arm rotation motor (M22) turns ON.

J72-73

The bundle sensor /2 (PS15) does not turn ON within a specified period of time after the bundle clip motor (M11) turns ON.

J72-74

The bundle sensor /4 (PS54) does not turn ON within a specified period of time after the bundle sensor /2 (PS15) turns ON.

J72-75

The entrance sensor (PS1) does not turn Off within a specified period of time after it turns ON.

J72-76

The horizontal conveyance sensor (PS3) does not turn OFF within a specified period of time after the entrance sensor (PS1) turns ON.

J72-77

The right angle conveyance sensor /2 (PS6) does not turn OFF within a specified period of time after the folding entrance motor (M3) turns ON.

J72-78

The folding sensor /2 (PS44) does not turn OFF within a specified period of time after the folding sub scan alignment exit motor (M8) turns ON.

J72-79

The saddle stitching paper sensor (PS13) does not turn OFF within a specified period of time after the folding sub scan alignment exit motor (M8) turns ON.

2

547

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

Field Service Ver3.0 Nov.2006 Jam

cation

code

SD

J72-80

J72-81

Cause

Resulting

Correction

operation During operation

Classifi-

The bundle sensor /1 (PS14) does not turn

The SD and the

Remove jammed paper if

OFF within a specified period of time after

main body stop

any from the SD/main

the bundle clip motor (M11) turns ON.

immediately.

body.



Open the FS front door

The bundle sensor /2 (PS15) does not turn OFF within a specified period of time after the bundle registration motor (M12) turns ON.

J72-82

With paper bundle exit, the bundle sensor /4 (PS54) does not turn OFF within a specified period of time after the bundle registration motor (M12) turns ON.

J72-83

The folding passage sensor (PS8) does not turn ON within a specified period of time after the folding conveyance motor (M4) turns ON.

J72-84

The tri-folding exit sensor (PS9) does not turn ON within a specified period of time after the folding conveyance motor (M4) turns ON.

J72-85

The folding sub scan alignment exit motor (M8) does not turn OFF within a specified period of time after it turns ON.

J72-86

The folding passage sensor (PS8) does not turn OFF within a specified period of time after the folding conveyance motor (M4) turns ON.

J72-87

The tri-folding exit sensor (PS9) does not turn OFF within a specified period of time after it turns ON.

J72-88

With paper bundle exit, the bundle sensor /2 (PS15) does not turn OFF within a specified period of time after it turns ON.

J72-89

The trimmer registration sensor (PS55) does not turn OFF within a specified period of time after the bundle press movement motor (M17) turns ON.

J72-90

The trimmer registration sensor (PS55) does not turn ON within a specified period of time after the bundle registration motor (M12) turns ON.

J72-99

During printing, either the SD front door switch /Rt (MS1) or /Lt (MS2) turns OFF.

FS

J73-01 J73-02

548

2

When idling

bizhub PRO 1050/1050P /1050e/1050eP

13. JAM CODE

The stacker entrance sensor (PS5) turns ON while in idling.

and the jam release lever,

The FNS entrance sensor (PS4) turns

and remove jammed

ON while in idling.

paper, if any.

Jam

cation

code

FS

J73-03

J73-04

Cause

Resulting

Correction

operation When idling

Classifi-

13. JAM CODE

The main tray paper exit sensor (PS10)



Open the FS front door

turns ON while in idling. Or, the stack

and the jam release lever,

empty sensor (PS20) turns ON while

and remove jammed

turning ON the power source.

paper, if any.

The sub tray paper exit sensor (PS1) turns ON while in idling.

FD

J73-05

Either of the FD entrance sensor (PS1),



Open the FD front door,

the punch conveyance sensor (PS5)

open then the entrance

and the punch registration sensor (PS6)

conveyance jam release

turns ON while in idling.

levers /1 and /2 and the punch conveyance jam release levers /1 and /2, and then remove jammed paper, if any.

J73-06

J73-07

Either of the intermediate conveyance

Open the FD front door

sensor (PS13), the sub tray paper exit

and the intermediate

sensor (PS16) and the main tray paper

conveyance jam lever,

exit sensor (PS18) turns ON while in

and remove the jammed

idling.

paper, if any.

Either of the 1st folding conveyance

Open the FD front door,

sensor (PS51), the 2nd folding convey-

pull out the folding con-

ance sensor (PS53), the 3rd folding

veyance section, open

conveyance sensor (PS54), the S size

the folding conveyance

conveyance sensor (PS58), the folding

jam release levers /1 to /

entrance sensor (PS52) and the folding

5, and remove jammed

exit sensor (PS2) turns ON while in

paper, if any.

idling. J73-08

Either of the PI conveyance sensor /Up

Open the FD upper door

(PS31), the PI conveyance sensor /Lw

and remove jammed

(PS37) and the PI exit sensor (PS4)

paper, if any. When

turns ON while in idling.

jammed paper gets in the PI exit, open the entrance conveyance jam release lever /1 and remove the jammed paper.

SD

J73-09 J73-10

The entrance sensor (PS1) turns ON

Open the SD front door /

while in idling.

Rt and remove jammed

Either of the horizontal conveyance

paper, if any.

sensor /1 (PS2), the horizontal conveyance sensor /2 (PS3), or the subtray exit sensor (PS11) turns ON while in idling. J73-11

The horizontal conveyance exit sensor

Open the SD front door /

(PS4) turns ON while in idling.

Lt and remove jammed paper, if any.

1

549

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

Field Service Ver3.0 Nov.2006

Classifi-

Jam

cation

code

SD

J73-12

J73-13

Cause

Resulting

Correction

operation When idling

bizhub PRO 1050/1050P /1050e/1050eP

13. JAM CODE

Either of the right angle conveyance



Open the SD front door /

sensor /1 (PS5) or the right angle con-

Rt and remove jammed

veyance sensor /2 (PS6) turns ON while

paper, if any.

in idling. Either of the folding sensor /1 (PS7), the folding passage sensor (PS8), the trifolding exit sensor, or the folding sensor /2 (PS44) turns ON while in idling.

J73-14 J73-15

The saddle stitching paper sensor

Open the SD front door /

(PS13) turns ON while in idling.

Lt and remove jammed

Either of the bundle sensor /1 (PS14),

paper, if any.

the bundle sensor /2 (PS15), the bundle sensor /4 (PS54), or the bundle exit sensor /2 (PS57) turns ON while in idling. LS

J73-17

The entrance sensor (PS4) of the tan-

Open the tandem (1st)

dem (1st) LS turns ON while in idling.

LS front door, open then entrance conveyance jam release lever and remove jammed paper, if any.

J73-18

The sub tray exit sensor (PS10) of the

Open the tandem (1st)

tandem (1st) LS turns ON while in idling.

LS sub tray cover, and remove jammed paper, if any.

J73-19

Either of the conveyance sensors /1, /2

Open the tandem (1st)

and /3 (PS7, 16 and 17) of the tandem

LS JAM door, and

(1st) LS turns ON while in idling.

remove jammed paper, if any.

J73-20

The coupling exit sensor (PS18) of the

Open the tandem (1st)

tandem (1st) LS turns ON while in idling.

LS front door, open then the coupling exit jam release lever, and remove jammed paper, if any.

J73-21

The entrance sensor (PS4) of the tan-

Open the tandem (2nd)

dem (2nd) LS turns ON while in idling.

LS front door, open then entrance conveyance jam release lever and remove jammed paper, if any.

J73-22

The sub tray paper exit sensor (PS10)

Open the tandem (2nd)

of the tandem (2nd) LS turns ON while

LS sub tray cover, and

in idling.

remove jammed paper, if any.

550

1

Jam

cation

code

LS

J73-23

Cause

Resulting

Correction

operation When idling

Classifi-

13. JAM CODE

Either of the conveyance sensors /1, /2



Open the tandem (2nd)

and /3 (PS7, 16 and 17) of the tandem

LS JAM door, and

(2nd) LS turns ON while in idling.

remove jammed paper, if

However, in the case of LS-502, only

any.

the conveyance sensor /1 (PS7) is applicable. J73-24

The coupling exit sensor (PS18) of the

Open the tandem (2nd)

tandem (2nd) LS turns ON while in

LS front door, open then

idling.

the coupling exit jam

However, in the case of LS-501 only.

release lever and remove jammed paper, if any.

PB

J73-30

The entrance sensor (PS1) turns ON

Open the front door and

while in idling.

remove jammed paper, if

The SC entrance sensor (PS2) turns ON

any.

while in idling. The cover paper entrance sensor (PS3) turns ON while in idling. The sub tray exit sensor (PS4) turns ON

Open the upper door

while in idling.

and remove jammed paper, if any.

J73-31 J73-32

The SC paper detection sensor (PS16)

Open the front door and

turns ON while in idling.

remove jammed paper, if

The clamp paper sensor (PS28) turns

any.

ON while in idling. J73-33

The cover paper switchback sensor (PS44) turns ON while in idling. The cover paper sensor/Rt (PS45) turns ON while in idling. The cover paper sensor/Lt (PS46) turns ON while in idling.

J73-34

The book end sensor (PS61) turns ON

Open the stacker door

while in idling.

and remove jammed paper, if any.

J73-35

The cover paper conveyance sensor /1

Pull out the paper feed

(PS75) turns ON while in idling.

tray and remove jammed

The cover paper conveyance sensor /2

paper, if any.

(PS76) turns ON while in idling. The cover paper conveyance sensor /3 (PS77) turns ON while in idling. The cover paper conveyance sensor /4 (PS78) turns ON while in idling. The cover paper conveyance sensor /5 (PS79) turns ON while in idling.

2

551

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

Field Service Ver3.0 Nov.2006 Jam

cation

code

LS

J74-01

J74-02

Cause

The LS and the

Remove jammed paper,

dem (1st) LS does not turn ON within a

main body stop

if any, from the LS/main

specified period of time after the main

immediately.

body.

body paper exit sensor (PS3) turns ON. The entrance sensor (PS4) of the tanspecified period of time after it turns ON.

J74-04

The sub tray exit sensor (PS10) does not turn ON within a specified period of time after the entrance sensor (PS4) of the tandem (1st) LS turns ON. The sub tray exit sensor (PS10) of the tandem (1st) LS does not turn OFF within a specified period of time after it turns ON.

J74-05

The conveyance sensor /1 (PS7) does not turn ON within a specified period of time after the entrance sensor (PS4) of the tandem (1st) LS turns ON.

J74-06

The conveyance sensor /1 (PS7) of the tandem (1st) LS does not turn OFF within a specified period of time after it turns ON.

J74-07

The conveyance sensor /2 (PS16) does not turn ON within a specified period of time after the conveyance sensor /1 (PS7) of the tandem (1st) LS turns ON.

J74-08

The conveyance sensor /2 (PS16) of the tandem (1st) LS does not turn OFF within a specified period of time after it turns ON.

J74-09

The conveyance sensor /3 (PS17) does not turn ON within a specified period of time after the conveyance sensor /2 (PS16) of the tandem (1st) LS turns ON.

J74-10

The conveyance sensor /3 (PS17) of the tandem (1st) LS does not turn OFF within a specified period of time after it turns ON.

J74-11

The coupling exit sensor (PS18) does not turn ON within a specified period of time after the conveyance sensor /3 (PS17) of the tandem (1st) LS turns ON.

552

Correction

The entrance sensor (PS4) of the tan-

dem (1st) LS does not turn OFF within a J74-03

Resulting operation

During operation

Classifi-

During operation

bizhub PRO 1050/1050P /1050e/1050eP

13. JAM CODE

Jam

cation

code

LS

J74-12

J74-19

Cause

Resulting

Correction

operation During operation

Classifi-

13. JAM CODE

The coupling exit sensor (PS18) of the

The LS and the

Remove jammed paper,

tandem (1st) LS does not turn OFF

main body stop

if any, from the LS/main

within a specified period of time after it

immediately.

body.

turns ON. The LS front door open jam. While in any other modes than the tandem mode, the front door switch (MS1) of the tandem (1st) LS turns OFF while in the print/print.

J74-31

The entrance sensor (PS4) of the tandem (2nd) LS does not turn ON within a specified period of time after the coupling exit sensor (PS18) of the tandem (1st) LS turns ON.

J74-32

The entrance sensor (PS4) of the tandem (2nd) LS does not turn OFF within a specified period of time after it turns ON.

J74-33

The sub tray exit sensor (PS10) does not turn ON within a specified period of time after the entrance sensor (PS4) of the tandem (2nd) LS turns ON.

J74-34

The sub tray exit sensor (PS10) of the tandem (2nd) LS does not turn OFF within a specified period of time after it turns ON.

J74-35

The conveyance sensor /1 (PS7) does not turn ON within a specified period of time after the entrance sensor (PS4) of the tandem (2nd) LS turns ON.

J74-36

The conveyance sensor /1 (PS7) of the tandem (2nd) LS does not turn OFF within a specified period of time after it turns ON.

J74-37

The conveyance sensor /2 (PS16) does not turn ON within a specified period of time after the conveyance sensor /1 (PS7) of the tandem (2nd) LS turns ON.

J74-38

The conveyance sensor /2 (PS16) of the tandem (2nd) LS does not turn OFF within a specified period of time after it turns ON.

J74-39

The conveyance sensor /3 (PS17) does not turn ON within a specified period of time after the conveyance sensor /2 (PS16) of the tandem (2nd) LS turns ON.

553

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

Field Service Ver3.0 Nov.2006

Classifi-

Jam

cation

code

LS

J74-40

J74-41

Cause

Resulting

Correction

operation During operation

bizhub PRO 1050/1050P /1050e/1050eP

13. JAM CODE

The conveyance sensor /3 (PS17) of

The LS and the

Remove jammed paper,

the tandem (1st) LS does not turn OFF

main body stop

if any, from the LS/main

within a specified period of time after it

immediately.

body.

The entrance sensor (PS1) does not

The PB and the

Remove jammed paper,

turn ON within a specified period of

main body stop

if any, from the PB/main

time after the main body paper exit sen-

immediately.

body.

turns ON. The coupling exit sensor (PS18) does not turn ON within a specified period of time after the conveyance sensor /3 (PS17) of the tandem (2nd) LS turns ON.

J74-42

The coupling exit sensor (PS18) of the tandem (2nd) LS does not turn OFF within a specified period of time after it turns ON.

J74-49

The LS front door open jam. While in any other modes other than the tandem mode, the front door switch (MS1) of the tandem (2nd) LS turns OFF while in the print/print.

PB

J74-60

sor (PS3) turns ON. J74-61

The SC entrance sensor (PS2) does not turn ON within a specified period of time after the entrance sensor (PS1) turns ON.

J74-62

The SC entrance sensor (PS2) does not turn OFF within a specified period of time after it turns ON.

J74-63

The cover paper entrance sensor (PS3) does not turn ON within a specified period of time after the main body paper exit sensor (PS3) turns ON.

J74-64

The sub tray exit sensor (PS4) does not turn ON within a specified period of time after the entrance sensor (PS1) turns ON.

J74-65

The sub tray exit sensor (PS4) does not turn OFF within a specified period of time after it turns ON.

J74-66

The SC paper detection sensor (PS16) does not turn ON within a specified period of time after the SC entrance sensor (PS2) turns ON.

554

2

Jam

cation

code

PB

J74-67

J74-68

Cause

Resulting

Correction

operation During operation

Classifi-

13. JAM CODE

The SC paper detection sensor (PS16)

The PB and the

Remove jammed paper,

does not turn OFF within a specified

main body stop

if any, from the PB/main

period of time after it turns ON.

immediately.

body.

When conveying two pages at a time, the SC paper detection sensor (PS16) does not turn ON within a specified time period after the SC entrance sensor (PS2) turns ON.

J74-69

When conveying two pages at a time, the SC paper detection sensor (PS16) does not turn OFF within a specified period of time after it turns ON.

J74-70

The SC paper detection sensor (PS16) does not turn OFF within a specified period of time after the SC bundle conveynace motor (M17) turns ON.

J74-71

The clamp paper sensor (PS28) does not turn OFF within a specified period of time after the Clamp motor (M22) turns OFF.

J74-72

The glue apply position detection sensor (PS32) does not turn ON within a specified period of time after reversal of glue tank movement motor (the tank moves back) turns ON.

J74-73

The glue apply position detection sensor (PS32) does not turn OFF within a specified period of time after it turns ON.

J74-74

The cover paper sensor/Rt (PS45) does not turn ON within a specified period of time after the cover paper pick up clutch (MC71) turns ON.

J74-76

When starting trimming of the cover paper fed from the PB, the cover paper switchback sensor (PS44) does not turn ON within a specified time period after the cover paper conveyance motor (M45) turns ON.

J74-77

When trimming of the cover paper fed from the PB is complete, the cover paper switchback sensor (PS44) does not turn OFF within a specified time period after the cover paper conveyance motor (M45) turns ON.

2

555

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

Field Service Ver3.0 Nov.2006

Classifi-

Jam

cation

code

PB

J74-78

Cause

The PB and the

Remove jammed paper,

the cover paper fed from the PB, the

main body stop

if any, from the PB/main

cover paper sensor/Lt (PS46) does not

immediately.

body.

turn OFF within a specified time period after the cover paper conveyance When positioning the leading edge of the cover paper fed from the PB, the cover paper sensor/Lt (PS46) does not turn ON within a specified time period after the cover paper conveyance motor (M45) turns ON.

J74-80

When cover paper is fed from the main body, the cover paper sensor/Rt (PS45) does not turn OFF within a specified time period after the cover paper entrance sensor (PS3) turns ON.

J74-82

When starting trimming of the cover paper fed from the main body, the cover paper switchback sensor (PS44) does not turn ON within a specified period of time after the cover paper conveyance motor (M45) turns ON.

J74-83

When trimming of the cover paper fed from the main body is complete, the cover paper switchback sensor (PS44) does not turn OFF within a specified period of time after the cover paper conveyance motor (M45) turns ON.

J74-84

When positioning the leading edge of the cover paper fed from the main body, the cover paper sensor/Lt (PS46) does not turn OFF within a specified time period after the cover paper conveyance motor (M45) turns ON.

J74-85

When positioning the leading edge of the cover paper fed from the main body, the cover paper sensor/Lt (PS46) does not turn ON within a specified time period after the cover paper conveyance motor (M45) turns ON.

J74-86

The book end sensor (PS61) does not turn ON within a specified period of time after the book conveyance belt motor (M61) turns ON.

556

2

Correction

When positioning the leading edge of

motor (M45) turns ON. J74-79

Resulting operation

During operation

bizhub PRO 1050/1050P /1050e/1050eP

13. JAM CODE

Jam

cation

code

PB

J74-87

J74-88

Cause

Resulting

Correction

operation During operation

Classifi-

13. JAM CODE

When loading first book, the book sen-

The PB and the

Remove jammed paper,

sor /1 (PS66) does not turn ON within a

main body stop

if any, from the PB/main

specified period of time after the book

immediately.

body.

conveyance belt up down motor (M63) turns ON. When first row of book moves, the book sensor /2 (PS67) does not turn ON within a specified period of time after the book movement motor (M64) turns ON.

J74-89

When feeding paper, the cover paper conveyance sensor /1 (PS75) does not turn ON within a specified period of time after the cover paper pick up clutch (MC71) turns ON.

J74-90

The cover paper conveyance sensor /2 (PS76) does not turn ON within a specified period of time after the cover paper conveyance sensor /1 (PS75) turns ON.

J74-91

When re-feeding paper, the cover paper conveyance sensor /3 (PS77) does not turn ON within a specified period of time after the cover paper pick up clutch (MC71) turns ON.

J74-92

The cover paper conveyance sensor /4 (PS78) does not turn ON within a specified period of time after the cover paper conveyance sensor /3 (PS77) turns ON.

J74-93

The multi feed detection board /2 (MFDTB72) turns OFF.

J74-96

The cover paper switchback sensor (PS44) does not turn ON within a specified period of time after the cover paper feed motor (M74) turns ON.

J74-97

No paper is detected (the paper has removed) when restarting the job after recovery.

J74-98

A cover paper has not been conveyed to the cover paper table section when clamping of inside pages is finished.

J74-99

The front door switch (MS2), the upper door switch (MS3) and the stacker door switch (MS4) became OFF during printing.

2

557

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

Field Service Ver3.0 Nov.2006 Jam

cation

code

ADU

J92-01

J92-02

Cause

Resulting

Correction

operation During operation

Classifi-

The ADU reverse sensor /1 (PS46) does

If there is a sheet

Open the main body

not turn ON within a specified period of

of paper being

front doors /R and /L,

time after the reverse sensor /1 (PS48)

printed when a

pull out the ADU section

turns ON.

jam occurs, the

and remove jammed

The ADU reverse sensor /1 (PS46) does

main body com-

paper if any.

not turn ON again within a specified

pletes the paper

period of time after the PS46 turns ON.

exit before stop-

J92-04 J93-01

During operation

J92-03

When idling

ping operations. The ADU reverse sensor /1 (PS46)



turns ON while in idling. The ADU reverse sensor /2 (PS45) turns ON while in idling. The ADU exit sensor (PS43) does not

If there is a sheet

Open the main body

turn ON within a specified period of

of paper being

front doors /R and /L,

time after the ADU reverse sensor /1

printed when a

pull out the ADU section

(PS46) turns ON.

jam occurs, the

and remove jammed

main body com-

paper if any.

pletes the paper exit before stop-

J93-03 J94-01

During operation

J93-02

When idling

ping operations. The ADU conveyance sensor /1 (PS35)



turns ON while in idling. The ADU conveyance sensor /2 (PS36) turns ON while in idling. The ADU deceleration sensor (PS42)

If there is a sheet

does not turn ON within a specified

of paper being

period of time after the ADU exit sensor

printed when a

(PS43) turns ON.

jam occurs, the main body completes the paper exit before stopping operations.

J94-03

558

When idling

bizhub PRO 1050/1050P /1050e/1050eP

13. JAM CODE

The ADU exit sensor (PS43) turns ON while in idling.



14. MALFUNCTION CODE

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

14. MALFUNCTION CODE 14.1 Malfunction code list A. Note for use Turn OFF/ON the power switch (SW2) of the main body when releasing an abnormal condition. B. Code list NOTE • For codes with "*" in the code column, "Turn ON the power switch again" is displayed on the touch panel. For other codes, "Please call service" is displayed. • For codes with "**" in the code column (SC78-40 to 62: perfect binding tank temperature abnormality related), always repair defective parts then set the DipSW3-1 software of service mode to 0. If DipSW3-1 is set to 0 before defective parts are fixed, it may cause fire.

Classification

Code

Causes

Resulting

Estimated abnormal parts

Main body

operation Drive

The main body

Paper feed motor (M4)

paper feed motor (M4) is checked.

stops immediately

Printer control board (PRCB)

An error detection signal is

to turn OFF the

detected twice in succession a

RL1 (main).

SC13-01 An abnormal speed signal of the

specified period of time after M4 was turned ON (the first signal is

PF

ignored). SC13-02 An abnormal speed signal of the PFU paper feed motor (M40) is

Paper feed motor (M40) PF drive board (PFUDB)

checked. An error detection signal is detected twice in succession a specified period of time after M40 was turned ON (the first signal is

Main body

ignored). SC13-03 The blowout of a fuse for the verti-

Printer control board (PRCB)

cal conveyance motor (M8) in the

Vertical conveyance motor

printer control board (PRCB) is

(M8)

checked. An error detection signal (blowout of a fuse) of M8 is detected when

PF

M8 is turned ON. SC13-05 The blowout of a fuse for the exit

PF exit conveyance motor

conveyance motor (M41) in the PF

(M41)

drive board (PFUDB) is checked.

PF drive board (PFUDB)

An error detection signal (blowout of a fuse) of M41 is detected when M41 is turned ON.

2

559

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

operation Main body

bizhub PRO 1050/1050P /1050e/1050eP

14. MALFUNCTION CODE

The main body

Paper lift motor /1 (M25)

/1 (M25) is detected.

stops immediately

Upper limit sensor /1 (PS6)

An error detection signal of M25 is

to turn OFF the

detected while M25 is ON.

RL1 (main).

Tray /1 SC18-10 The locking of the paper lift motor

Error code is not

DC power supply /2 (DCPS/

(PS6) is OFF, PS6 does not turn

displayed on the

2)

ON within 20 seconds after the

operation panel,

paper lift motor /1 (M25) turns ON

but displayed only

for lifting operation. And at this

on the data collec-

time, an error detection signal

tion, the list output

(24V cut off) is detected.

and CSRC. Since

SC18-11 When the upper limit sensor /1

SC18-12 When the upper limit sensor /1

the lifting opera-

(PS6) is OFF, PS6 does not turn

tion of the tray is

ON within 20 seconds after the

not completed,

paper lift motor /1 (M25) turns ON

"Set paper in the

for lifting operation. And at this

tray 1" is displayed

time, an error detection signal

on the operation

(blowout of a fuse) is detected.

board.

Printer control board (PRCB)

Paper lift motor /1 (M25)

SC18-13 When the upper limit sensor /1 (PS6) is OFF, PS6 does not turn ON within 20 seconds after the paper lift motor /1 (M25) turns ON for lifting operation. And at this time, an error detection signal is not detected. The main body

Paper lift motor /2 (M26)

/2 (M26) is detected.

stops immediately

Upper limit sensor /2 (PS12)

When M26 is ON, an error detec-

to turn OFF the

tion signal of the M26 is detected.

RL1 (main).

Tray /2 SC18-20 The locking of the paper lift motor

Error code is not

DC power supply /2 (DCPS/

(PS12) is OFF, PS12 does not turn

displayed on the

2)

ON within 20 seconds after the

operation panel,

paper lift motor /2 (M26) turns ON

but displayed only

for lifting operation. And at this

on the data collec-

time, an error detection signal

tion, the list output

(24V cut off) is detected.

and CSRC. Since

SC18-21 When the upper limit sensor /2

SC18-22 When the upper limit sensor /2

560

the lifting opera-

(PS12) is OFF, PS12 does not turn

tion of the tray is

ON within 20 seconds after the

not completed,

paper lift motor /2 (M26) turns ON

"Set paper in the

for lifting operation. And at this

tray 2" is displayed

time, an error detection signal

on the operation

(blowout of a fuse) is detected.

board.

Printer control board (PRCB)

Classification

Code

14. MALFUNCTION CODE Causes

Resulting

Estimated abnormal parts

Main body

operation Tray /2 SC18-23 When the upper limit sensor /2

Error code is not

(PS12) is OFF, PS12 does not turn

displayed on the

ON within 20 seconds after the

operation panel,

paper lift motor /2 (M26) turns ON

but displayed only

for lifting operation. And at this

on the data collec-

time, an error detection signal is

tion, the list output

not detected.

and CSRC. Since

Paper lift motor /2 (M26)

the lifting operation of the tray is not completed, "Set paper in the tray 2" is displayed on the operation

PF

board. The main body

Paper lift motor /1 (M42)

/1 (M42) is detected.

stops immediately

Upper limit sensor /1 (PS71)

When M42 is ON, an error detec-

to turn OFF the

tion signal of the M42 is detected.

RL1 (main).

Tray /3 SC18-30 The locking of the paper lift motor

Error code is not

DC power supply /2 (DCPS/

(PS71) is OFF, PS71 does not turn

displayed on the

2)

ON within 20 seconds after the

operation panel,

paper lift motor /1 (M42) turns ON

but displayed only

for lifting operation. And at this

on the data collec-

time, an error detection signal

tion, the list output

(24V cut off) is detected.

and CSRC. Since

SC18-31 When the upper limit sensor /1

SC18-32 When the upper limit sensor /1

the lifting opera-

(PS71) is OFF, PS71 does not turn

tion of the tray is

ON within 20 seconds after the

not completed,

paper lift motor /1 (M42) turns ON

"Set paper in the

for lifting operation. And at this

tray 3" is displayed

time, an error detection signal

on the operation

(blowout of a fuse) is detected.

board.

PF drive board (PFUDB)

Paper lift motor /1 (M42)

SC18-33 When the upper limit sensor /1 (PS71) is OFF, PS71 does not turn ON within 20 seconds after the paper lift motor /1 (M42) turns ON for lifting operation. And at this time, an error detection signal is not detected. The main body

Paper lift motor /2 (M43)

/2 (M43) is detected.

stops immediately

Upper limit sensor /2 (PS77)

When M43 is ON, an error detec-

to turn OFF the

tion signal of the M43 is detected.

RL1 (main).

Tray /4 SC18-40 The locking of the paper lift motor

561

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

operation PF

bizhub PRO 1050/1050P /1050e/1050eP

14. MALFUNCTION CODE

Error code is not

DC power supply /2 (DCPS/

(PS77) is OFF, PS77 does not turn

displayed on the

2)

ON within 20 seconds after the

operation panel,

paper lift motor /2 (M43) turns ON

but displayed only

for lifting operation. And at this

on the data collec-

time, an error detection signal

tion, the list output

(24V cut off) is detected.

and CSRC. Since

Tray /4 SC18-41 When the upper limit sensor /2

SC18-42 When the upper limit sensor /2

the lifting opera-

(PS77) is OFF, PS77 does not turn

tion of the tray is

ON within 20 seconds after the

not completed,

paper lift motor /2 (M43) turns ON

"Set paper in the

for lifting operation. And at this

tray 4" is displayed

time, an error detection signal

on the operation

(blowout of a fuse) is detected.

board.

SC18-43 When the upper limit sensor /2

Error code is not

(PS77) is OFF, PS77 does not turn

displayed on the

ON within 20 seconds after the

operation panel,

paper lift motor /2 (M43) turns ON

but displayed only

for lifting operation. And at this

on the data collec-

time, an error detection signal is

tion, the list output

not detected.

and CSRC. Since

PF drive board (PFUDB)

Paper lift motor /2 (M43)

the lifting operation of the tray is not completed, "Set paper in the tray 4" is displayed on the operation board. The main body

Paper lift motor /3 (M44)

/3 (M44) is detected.

stops immediately

Upper limit sensor /3 (PS83)

When M44 is ON, an error detec-

to turn OFF the

tion signal of the M44 is detected.

RL1 (main).

Tray /5 SC18-50 The locking of the paper lift motor

Error code is not

DC power supply /2 (DCPS/

(PS83) is OFF, PS83 does not turn

displayed on the

2)

ON within 20 seconds after the

operation panel,

paper lift motor /3 (M44) turns ON

but displayed only

for lifting operation. And at this

on the data collec-

time, an error detection signal

tion, the list output

(24V cut off) is detected.

and CSRC. Since

SC18-51 When the upper limit sensor /3

SC18-52 When the upper limit sensor /3

562

the lifting opera-

(PS83) is OFF, PS83 does not turn

tion of the tray is

ON within 20 seconds after the

not completed,

paper lift motor /3 (M44) turns ON

"Set paper in the

for lifting operation. And at this

tray 5" is displayed

time, an error detection signal

on the operation

(blowout of a fuse) is detected.

board.

PF drive board (PFUDB)

Classification

14. MALFUNCTION CODE

Code

Causes

Resulting

Estimated abnormal parts

PF

operation Error code is not

Tray /5 SC18-53 When the upper limit sensor /3 (PS83) is OFF, PS83 does not turn

displayed on the

ON within 20 seconds after the

operation panel,

paper lift motor /3 (M44) turns ON

but displayed only

for lifting operation. And at this

on the data collec-

time, an error detection signal is

tion, the list output

not detected.

and CSRC. Since

Paper lift motor /3 (M44)

the lifting operation of the tray is not completed, "Set paper in the tray 5" is displayed on the operation

Main body

board. Wire

SC21-01 It is checked that the time for the

The main body

Charger cleaning motor

cleaning

charger cleaning motor (M23)

stops immediately

(M23)

abnor-

operations is over.

to turn OFF the

Charger cleaning home sen-

mality

• When the charger cleaning RL1 (main). home sensor (PS26) is OFF

sor (PS26) Printer control board (PRCB)

with the main power switch (SW1) ON, PS26 does not turn ON within 35 seconds after the M23 turns ON for home position

research

operation

(return operation). At this time, an

error

detection

signal

(blowout of a fuse) is not detected. • PS26 does not turn OFF within 15 seconds after the reverse operation (return operation) is started. At this time, an error detection signal (blowout of a fuse) is not detected. • The charger cleaning limit sensor (PS27) does not turn ON within a specified period of time after the reverse operation

(return

operation)

is

started for detection of PS26 being OFF. Or, PS26 does not turn ON within a specified period of time after PS27 turns ON. At this time, an error detection signal (blowout of a fuse) is not detected.

563

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

operation Main body

bizhub PRO 1050/1050P /1050e/1050eP

14. MALFUNCTION CODE

Wire

SC21-02 The blowout of a fuse for the

The main body

Charger cleaning motor

cleaning

charger cleaning motor (M23) in

stops immediately

(M23)

abnor-

the printer control board (PRCB) is

to turn OFF the

Printer control board (PRCB)

mality

checked.

RL1 (main).

• When the charger cleaning home sensor (PS26) is OFF with the main power switch (SW1) ON, PS26 does not turn ON within 35 seconds after the M23 turns ON for home position

research

operation

(return operation). And at this time, an error detection signal (blowout of a fuse) is detected. • PS26 does not turn OFF within 15 seconds after the reverse operation (return operation) is started. And at this time, an error detection signal (blowout of a fuse) is detected. • The charger cleaning limit sensor (PS27) does not turn ON within a specified period of time after the reverse operation

(return

operation)

is

started for detection of PS26 being OFF. Or, PS26 does not turn ON within a specified period of time after PS27 turns ON. At this time, an error detection signal (blowout of a fuse) is detected. SC21-03 The locking of the charger cleaning motor (M23) is detected.

(M23)

A motor lock signal is detected

Charger/cleaning member

while moving from the charger cleaning limit sensor (PS27) side to the charger cleaning home sensor (PS26) side, and after a retry operation, a fifth motor lock signal is detected.

564

Charger cleaning motor

Classification

14. MALFUNCTION CODE

Code

Causes

Resulting

Estimated abnormal parts

Main body

operation Wire

SC21-04 It is checked that the operations of

The main body

Transfer/separation clean-

cleaning

the transfer/separation cleaning

stops immediately

ing motor (M20)

abnor-

motor (M20) are over.

to turn OFF the

Transfer/separation clean-

RL1 (main).

ing home sensor (PS38)

mality

• When the transfer/separation cleaning home sensor (PS38)

Transfer/separation clean-

is OFF with the main power

ing limit sensor (PS39)

switch (SW1) ON, PS38 does

ADU drive boards /1, /2

not turn ON within a specified

(ADUDB/1, /2)

period of time after the transfer/separation cleaning motor (M20) turns ON for a home position

research

operation

(return operation). At this time, an

error

detection

signal

(blowout of a fuse) is not detected. • PS38 does not turn OFF within a specified period of time after the reverse operation (return operation) is started. At this time, an error detection signal (blowout of a fuse) is not detected. • The transfer/separation cleaning limit sensor (PS39) does not turn ON within a specified period of time after the reverse operation (return operation) is started for detection of PS38 being OFF. Or, PS38 does not turn ON within a specified period of time after PS39 turns ON. At this time, an error detection signal (blowout of a fuse) is not detected.

565

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

operation Main body

bizhub PRO 1050/1050P /1050e/1050eP

14. MALFUNCTION CODE

Wire

SC21-05 The blowout of a fuse for the

The main body

Transfer/separation clean-

cleaning

transfer/separation cleaning motor

stops immediately

ing motor (M20)

abnor-

(M20) in the ADU drive boards /1

to turn OFF the

ADU drive boards /1, /2

mality

and /2 (ADUDB/1 and /2)is

RL1 (main).

(ADUDB/1, /2)

checked. • When the transfer/separation cleaning home sensor (PS38) is OFF with the main power switch (SW1) ON, PS38 does not turn ON within a specified period of time after the transfer/separation cleaning motor (M20) turns ON for a home position

research

operation

(return operation). At this time, an

error

detection

signal

(blowout of a fuse) is detected. • PS38 does not turn OFF within a specified period of time after the reverse operation (return operation) is started. At this time, an error detection signal (blowout of a fuse) is detected. • PS39 does not turn ON within a specified period of time after the reverse operation (return operation) is started for detection of PS38 being OFF. Or, PS38 does not turn ON within a specified period of time after PS39 turns ON. At this time, an

error

detection

signal

(blowout of a fuse) is detected. SC21-06 The locking of the transfer/separa-

ing motor (M20)

detected.

Transfer/separation charger/

Motor lock signals are detected

Transfer/separation clean-

while moving from the transfer/

ing member

separation limit sensor (PS39) side to the transfer/separation home sensor (PS38) side, and after a retry operation, a fifth motor lock signal is detected.

566

Transfer/separation clean-

tion cleaning motor (M20) is

Classification

Code

14. MALFUNCTION CODE Causes

Resulting

Estimated abnormal parts

Main body

operation Wire

SC21-07 The home position search time of

The main body

Transfer assist motor (M19)

cleaning

the transfer assist motor is out.

stops immediately

Transfer assist home sensor

abnor-

The transfer assist home sensor

to turn OFF the

(PS37)

mality

(PS37) does not turn ON within a

RL1 (main).

ADU drive boards /1, /2

specified period of time after the

(ADUDB/1, /2)

home position search operation of the transfer assist motor (M19) is started. SC21-08 An error is detected while in the

Transfer assist motor (M19)

operation of the transfer assist

Transfer/separation clean-

motor.

ing limit sensor (PS39)

An error is detected of the transfer

Transfer assist home sensor

assist motor (M19) while in the

(PS37)

print operation. Motor

SC23-01 The speed error signal of the toner

Toner bottle motor (M6)

abnor-

bottle motor (M6) is checked.

Printer control board (PRCB)

mality

An error detection signal is

Toner bottle/large capacity

detected twice in succession a

hopper

specified period of time after M6 turns ON (the first signal is ignored). SC23-02 The speed error signal of the developing motor (M3) is checked.

Developing motor (M3) Printer control board (PRCB)

Since an error detection signal is detected a second after M3 turns ON, turn OFF M3 for 0.5 seconds. Then, an error detection signal is detected again a second after it is turned ON again. SC23-03 The locking of the blade motor is

Blade motor (M22)

detected.

Blade sensor /1 (PS24), /2

The error detection signal (over

(PS25)

current) of M22 is detected. SC23-04 It is checked that the movement of the blade motor (M22) is not com-

DC power supply /2 (DCPS/ 2)

pleted, and the 24V power source is also checked. The drum READY1 signal (READY condition) cannot be detected within a specified period of time after the drum motor (M2) turns ON. Or, the drum READY1 signal (READY release condition) cannot be detected within a specified period of time after M2 turns OFF. At this time, an error detection signal (24V cut out) is detected.

567

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

operation Main body

bizhub PRO 1050/1050P /1050e/1050eP

14. MALFUNCTION CODE

Motor

SC23-05 The blowout of a fuse for the

The main body

Blade motor (M22) Printer control board (PRCB)

abnor-

blade motor (M22) in the printer

stops immediately

mality

control board (PRCB) is checked.

to turn OFF the

The drum READY1 signal (READY

RL1 (main).

condition) cannot be detected within a specified period of time after the drum motor (M2) turns ON. Or, the drum READY1 signal (READY release condition) cannot be detected within a specified period of time after M2 turns OFF. At this time, the error detection signal (blowout of a fuse) of the blade motor (M22) is detected. SC23-06 It is checked that the movement of the blade motor (M22) is not completed. The drum READY1 signal (READY condition) cannot be detected within a specified period of time after the drum motor (M2) turns ON. Or, the drum READY1 signal (READY release condition) cannot be detected within a specified period of time after M2 turns OFF. At this time, an error detection signal is not detected. SC23-07 It is checked that the movement of the blade motor (M22) is not completed, and 24V power source is also checked. The blade READY signal (READY condition) cannot be detected within a specified period of time after the blade replacement signal turns ON. Or, the blade READY signal (READY release condition) cannot be detected within a specified period of time after the blade replacement signal turns OFF. At this time, an error detection signal (24V cut off) is detected.

568

DC power supply /2 (DCPS/ 2)

Classification

Code

14. MALFUNCTION CODE Causes

Resulting

Estimated abnormal parts

Main body

operation Motor

SC23-08 The blowout of a fuse for the

The main body

Blade motor (M22) Printer control board (PRCB)

abnor-

blade motor (M22) in the printer

stops immediately

mality

control board (PRCB) is checked.

to turn OFF the

The blade READY signal (READY

RL1 (main).

condition) cannot be detected within a specified period of time after the blade replacement signal turns ON. Or, the blade READY signal (READY release condition) cannot be detected within a specified period of time after the blade replacement signal turns OFF. At this time, an error detection signal (blowout of a fuse) of the blade motor (M22) is detected. SC23-09 It is checked that the movement of the blade motor (M22) is not completed. The blade READY signal (READY condition) cannot be detected within a specified period of time after the blade replacement signal turns ON. Or, the blade READY signal (READY release condition) cannot be detected within a specified period of time after the blade replacement signal turns OFF. At this time, an error detection signal is not detected. SC23-10 It is checked that the drum motor (M2) does not start. The drum

Drum motor (M2) Printer control board (PRCB)

READY2 signal (READY signal) is not detected within a specified period of time after M2 turns ON. SC23-11 The blowout of a fuse for the inter-

Intermediate hopper motor

mediate hopper motor (M11) in

(M11)

the printer control board (PRCB) is

Printer control board (PRCB)

checked. An error detection signal (blowout of a fuse) is detected when M11 turns ON.

569

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

operation Main body

bizhub PRO 1050/1050P /1050e/1050eP

14. MALFUNCTION CODE

Motor

SC23-12 The blowout of a fuse for the air

The main body

Air separation motor (M10) Printer control board (PRCB)

abnor-

separation motor (M10) in the

stops immediately

mality

printer control board (PRCB) is

to turn OFF the

checked.

RL1 (main).

An error detection signal (blowout of a fuse) is detected when M10 turns ON. Toner

SC23-13 Air separation motor (M10) rota-

Air separation motor (M10)

convey-

tion abnormality. Since an error is

Air motor encoder sensor

ance

detected when M10 turns ON,

(PS30)

abnor-

turn it OFF. An error is still

Resetting of the intermedi-

mality

detected when turn it ON again.

ate toner hopper section

SC23-14 The toner conveyance abnormality

Toner pump motor (M28)

is detected. When toner is sup-

Air pump motor (M29)

plied for 8 minutes and the toner

Toner remaining sensor /1

remaining sensor /1 (PS31) does

(PS31)

not turn ON, it is found that the

Toner remaining sensor /3

toner remaining sensor /3 (PS33)

(PS33)

of the large capacity hopper turns ON for the last 15 seconds in succession.

Note: • When the code SC2314 occurs, be sure to repair defective parts before

setting

the

software DIPSW3-1 to 0.

Setting

the

DIPSW3-1 to 0 without repairing defective parts may cause toner

to

overflow

inside and outside of the machine. SC23-15 Toner remaining detection sensor / 3 (PS33) abnormality. When the

(PS32)

toner remaining sensor /1 (PS31)

Toner remaining sensor /3

does not turn ON even if toner is

(PS33)

supplied for 8 minutes, it is found that the toner remaining sensor /2 (PS32) of the large capacity hopper turns ON for the last 15 seconds in succession, and the toner remaining sensor /3 (PS33) turns OFF.

570

Toner remaining sensor /2

Classification

14. MALFUNCTION CODE

Code

Causes

Resulting

Estimated abnormal parts

Main body

operation Toner

SC23-17 Leakage at the mixing section is

The main body

Toner pump motor (M28)

convey-

detected. When the toner pump

stops immediately

Air pump motor (M29)

ance

motor (M28) is operating, the

to turn OFF the

Toner remaining sensor /4

abnor-

toner remaining sensor /4 (PS34)

RL1 (main).

(PS34)

mality

detects the toner being provided Note:

in succession for 20 seconds.

• When the code SC2317 occurs, be sure to repair defective parts before

setting

the

software DIPSW3-1 to 0.

Setting

the

DIPSW3-1 to 0 without repairing defective parts may cause toner

to

overflow

inside and outside of the machine. SC23-20 Toner pump motor (M28) abnor-

DC power supply /2 (DCPS/

mality. The rotation of the toner

2)

pump motor (M28) and the 24 V

Toner pump motor (M28)

power source are checked. While M28 is rotating, an error detection signal (abnormal rotation) is detected for more than 1 second. At this time, an error detection signal (24V cut off) is detected. SC23-21

• Toner

pump

motor

(M28)

Printer control board (PRCB)

abnormality. The blowout of a

Toner pump motor (M28)

fuse for the toner pump motor

Recycle cut motor (M30)

(M28) in the printer control board (PRCB) is checked. While M28 is rotating, an error detection

signal

(abnormal

rotation) is detected for more than 1 second. At this time, an error detection signal (blowout of a fuse) is detected, but an error signal (24V cut off) is not detected. • When recycle cut motor (M30) is

operating,

abnormality

detection signal was continuously detected twice for the specified

time.

(First

time

ignored)

2

571

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

operation Main body

bizhub PRO 1050/1050P /1050e/1050eP

14. MALFUNCTION CODE

Toner

SC23-22 Toner pump motor (M28) abnor-

The main body

Toner pump motor (M28)

convey-

mality. The rotation of the toner

stops immediately

Pump encoder sensor /1

ance

pump motor (M28) is checked.

to turn OFF the

(PS28)

abnor-

While M28 is rotating, an error

RL1 (main).

mality

detection signal (abnormal rotation) is detected for more than 1 second. At this time, error signals (blowout of a fuse and 24V cut off) are not detected. SC23-24 Air pump motor (M29) abnormal-

DC power supply /2 (DCPS/

ity. The rotation of the air pump

2)

motor (M29) and the 24V power

Air pump motor (M29)

source are checked. While M29 is rotating, an error detection signal (abnormal rotation) is detected for more than 1 second. At this time, an error signal (24V cut off) is detected. SC23-25 Air pump motor (M29) abnormality. The blowout of a fuse for the

Printer control board (PRCB) Air pump motor (M29)

air pump motor (M29) in the printer control board (PRCB) is checked. While M29 is rotating, an error detection signal (abnormal rotation) is detected for more than 1 second. At this time, an abnormality signal (blowout of a fuse) is detected, but no abnormality signal (24V cut off) is detected. SC23-26 Air pump motor (M29) abnormal-

Pump encoder sensor

motor (M29) is checked for more

(PS29)

than 1 second. An error detection

Load of the pump

signal (abnormal rotation) is detected for more than 1 second. At this time, error signals (blowout of a fuse and 24V cut off) are not detected.

572

Air pump motor (M29)

ity. The rotation of the air pump

Classification

Code

14. MALFUNCTION CODE Causes

Resulting

Estimated abnormal parts

Main body

operation Toner

SC-23-50 Toner collection box detected full

When the waste

convey-

toner amount

ance

exceeds 80% of

abnor-

the toner collec-

mality

tion box, a warn-

Toner collection box

ing message is displayed in the operation panel and the recycle cut motor (M30) is stopped after specific printing. Drum

The main body

Drum temperature sensor

of the drum temperature sensor

stops immediately

(TH5)

(TH5) is less than -2°C a specified

to turn OFF the

period of time after the main

RL1 (main).

SC24-01 When the change in temperature

power switch (SW1) turns ON to start the control of the dehumidification heater /1 (HTR1) and the drum temperature is below 10°C after the elapse of 1 minute. SC24-02 When the main power switch (SW1) turns ON with the fusing temperature below 50°C, the detected temperature of the drum temperature sensor (TH5) is more than 52°C, and when the detected temperature is above 52°C after a specified period of time. High

SC28-01 A charge leak is detected. After a

Charger

voltage

charge error detection signal is

Power feeding contact

power

detected while in the charge ON,

High voltage unit /1 (HV1)

source

up to 5 charge ON/OFF opera-

abnor-

tions occur in succession while in

mality

10 prints. SC28-02 A transfer leak is detected. After a

Transfer/separation charger

transfer error detection signal is

Power feeding point

detected while in the transfer ON,

High voltage unit /2 (HV2)

up to 5 transfer ON/OFF operations occur in succession while in 10 prints. SC28-03 A separation leak is detected. After a separation error detection signal is detected while in the separation ON, up to 5 separation ON/OFF operations occur in succession while in 10 prints.

2

573

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

operation Main body

bizhub PRO 1050/1050P /1050e/1050eP

14. MALFUNCTION CODE

High

SC28-04 The error detection signal (blowout

The main body

ADU drive boards /1, /2

voltage

of a 24V fuse) of the high voltage

stops immediately

(ADUDB1, 2)

power

unit /2 (HV2) is detected.

to turn OFF the

High voltage unit /2 (HV2)

source

RL1 (main).

abnormality Process

Toner control sensor board

SC29-01 The dirt correction of the sensor is

abnor-

not completed. While in the maxi-

mality

mum density correction, the dirt

(TCSB)

correction of the maximum density sensor is not sufficient. When this condition is detected 10 times in succession, the error code is displayed. Error code is not

Toner control sensor board

is not completed. While in the

displayed on the

(TCSB)

maximum density correction, the

operation panel,

Developing motor (M3)

number of rotations of the devel-

but displayed only

oping sleeve gets to the maxi-

on the data collec-

mum.

tion, the list output

SC29-02 The maximum density correction

and the CSRC.

Toner control sensor board

put abnormality. While in the maxi-

The control of the

(TCSB)

mum density correction, a patch

main body is

Write unit

for control is not output. (No out-

made by using a

Image processing board

put is made from the maximum

data previously

(IPB)

density sensor.)

obtained.

Overall control board

SC29-03 The maximum density sensor out-

(OACB) The main body

Toner control sensor board

not completed. While in gamma

stops immediately

(TCSB) (gamma sensor

correction, the dirt correction of

to turn OFF the

cleaning required)

the gamma sensor is not suffi-

RL1 (main).

SC29-04 The dirt correction of the sensor is

cient. When gamma sensor less than the specified value is detected ten times in succession, this error code is displayed.

574

2

Classification

Code

14. MALFUNCTION CODE Causes

Resulting

Estimated abnormal parts

Main body

operation SC29-05 The gamma sensor output abnor-

Error code is not

Toner control sensor board

abnor-

mality. While in the gamma correc-

displayed on the

(TCSB)

mality

tion, a patch for control is not

operation panel,

Write unit

output. (No output is made from

but displayed only

Image processing board

the gamma sensor.)

on the data collec-

(IPB)

tion, the list output

Overall control board

and the CSRC.

(OACB)

The control of the

Image processing board

defective. The gamma correction

main body is

(IPB)

output is abnormal. A regression

made by using a

Printer control board (PRCB)

error when carrying out a gamma

data previously

curve operation while in the

obtained.

Process

SC29-06 The gamma correction data is

gamma correction. The main body

Toner control sensor board

not completed. While in the dot

stops immediately

(TCSB) (gamma sensor

diameter correction, the dirt cor-

to turn OFF the

cleaning required)

rection of the gamma sensor is

RL1 (main).

SC29-07 The dirt correction of the sensor is

not sufficient. When gamma sensor less than the specified value is detected five times in succession, this error code is displayed. SC29-08 Correction abnormality. While in

Error code is not

Image processing board

the dot diameter correction, the

displayed on the

(IPB)

correction is terminated with an

operation panel,

Printer control board (PRCB)

abnormal value.

but displayed only on the data collection, the list output and the CSRC. The control of the main body is made by using a data previously obtained. The main body

Drum potential sensor (DPS)

put abnormality. While in the 0V

stops immediately

Printer control board (PRCB)

check of the DPS, more than

to turn OFF the

100V of the drum surface potential

RL1 (main).

SC29-09 Drum potential sensor (DPS) out-

is detected more than 5 times. When the error code is detected 5 times in succession, this error code is displayed.

2

575

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

operation Main body

bizhub PRO 1050/1050P /1050e/1050eP

14. MALFUNCTION CODE

Process

SC29-10 Drum potential sensor (DPS) out-

The main body

Drum potential sensor (DPS) Printer control board (PRCB)

abnor-

put abnormality. While in the drum

stops immediately

mality

potential correction, a patch for

to turn OFF the

control is not output with the V1

RL1 (main).

getting to more than 350V. When this condition is detected 5 times in succession, the error code is displayed. SC29-11 The data is defective. While in the drum potential correction, no convergence is obtained even after correction is made more than 10 times. When this condition is detected 5 times in succession, the error code is displayed. SC29-12 Auto adjustment monitor value

Error code is not

abnormality. No convergence is

displayed on the

made in the auto adjustment of

operation panel,

the transfer current.

but displayed only

SC29-13 Auto adjustment monitor value

on the data collec-

abnormality. No convergence is

tion, the list output

made in the auto adjustment of

and the CSRC.

the separation (AC) current.

The control of the

SC29-14 Auto adjustment monitor value

High voltage unit /2 (HV2)

main body is

abnormality. No convergence is

made by using a

made in the auto adjustment of

data previously

the separation (DC) current.

obtained. High voltage unit /1 (HV1)

SC29-15 Auto adjustment monitor value abnormality. No convergence is made in the auto adjustment of the developing bias. The main body

Drum

tion abnormality. When the

stops immediately

Drum potential sensor (DPS)

charger grid/developing bias is in

to turn OFF the

excess of the limit of correction,

RL1 (main).

SC29-16 Drum charger capacity deteriora-

lower the developing potential/ fogging margin potential in steps of 50V. And as a result, less than 50V of the difference with the target charger potential is detected 10 times in succession.

576

Classification

Code

14. MALFUNCTION CODE Causes

Resulting

Estimated abnormal parts

Main body

operation Fan

SC32-01 The rotation of the IPB cooling fan

The main body

DC power supply /1 (DCPS/ 1)

abnor-

(FM12) is checked, and the 24V

stops immediately

mality

power source is also checked. An

to turn OFF the

abnormal signal condition occurs

RL1 (main).

a specified period of time after FM12 is turned ON. This abnormal condition recurs even a specified period of time after FM12 is turned OFF and then turned ON, and an error detection signal (24V cut off) is detected. AC drive board (ACDB)

SC32-02 The blowout of a fuse for the IPB

IPB cooling fan (FM12)

cooling fan (FM12) in the AC drive board (ACDB) is checked. An abnormal condition occurs with the FM12 EM signal a specified period of time after FM12 is turned ON. This abnormal condition recurs even a specified period of time after FM12 is turned OFF and then turned ON, and an error detection signal (blowout of a fuse) is detected with the 24V normal. SC32-03 The rotation of the IPB cooling fan (FM12) is checked. An abnormal condition occurs with the FM12 EM signal a specified period of time after FM12 is turned ON. This abnormal condition recurs even a specified period of time after FM12 is turned OFF and then turned ON, and an error detection signal (24V cut off/blowout of a fuse) is not detected. Error code is not

AC drive board (ACDB)

signal of the PB cooling fan

displayed on the

IPB cooling fan (FM12)

(FM12) turns ON.

operation panel,

SC32-04 When the print is started, the EM

but displayed only on the data collection, the list output and the CSRC. The control of the main body is made by using a data previously obtained.

577

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

operation Main body

bizhub PRO 1050/1050P /1050e/1050eP

14. MALFUNCTION CODE

Fan

SC32-05 The rotation of the pump cooling

The main body

DC power supply /2 (DCPS/ 2)

abnor-

fan (FM11) is checked, and the

stops immediately

mality

24V power source is also

to turn OFF the

checked.

RL1 (main).

An abnormal condition occurs with the FM11 EM signal a specified period of time after FM11 is turned ON. This abnormal condition recurs even a specified period of time after FM11 is turned OFF and then turned ON, and an error detection signal (24V cut off) is detected. SC32-06 The blowout of a fuse for the pump cooling fan (FM11) in the

Pump cooling fan (FM11) Printer control board (PRCB)

printer control board (PRCB) is checked. An abnormal condition occurs with the FM11 EM signal a specified period of time after FM11 is turned ON. This abnormal condition recurs even a specified period of time after FM11 is turned OFF and then turned ON, and an error detection signal (blowout of a fuse) is detected. SC32-07 The rotation of the pump cooling fan (FM11) is checked. An abnormal condition occurs with the FM11 EM signal a specified period of time after FM11 is turned ON. This abnormal condition recurs even a specified period of time after FM11 is turned OFF and then turned ON, and an error detection signal (24V cut off/blowout of a fuse) is not detected.

578

Pump cooling fan (FM11) Printer control board (PRCB)

Classification

Code

14. MALFUNCTION CODE Causes

Resulting

Estimated abnormal parts

Main body

operation Fan

SC32-09 The rotation of the transfer/sepa-

The main body

DC power supply /1 (DCPS/ 1)

abnor-

ration suction fan (FM4) is

stops immediately

mality

checked, and the 24V power

to turn OFF the

source is also checked.

RL1 (main).

An abnormal condition occurs with the FM4 EM signal a specified period of time after FM4 is turned ON. This abnormal condition recurs even a specified period of time after FM4 is turned OFF and then turned ON, and an error detection signal (24V cut off) is detected. SC32-10 The blowout of a fuse for the

Transfer/separation suction

transfer/separation suction fan

fan (FM4)

(FM4) in the printer control board

Printer control board (PRCB)

(PRCB) is checked. An abnormal condition occurs with the FM4 EM signal a specified period of time after FM4 is turned ON. This abnormal condition recurs even a specified period of time after FM4 is turned OFF and then turned ON, and an error detection signal (blowout of a fuse) is detected with the 24V normal. SC32-11 The rotation of the transfer/sepa-

Transfer/separation suction

ration suction fan (FM4) is

fan (FM4)

checked.

Printer control board (PRCB)

An abnormal condition occurs with the FM4 EM signal a specified period of time after FM4 is turned ON. This abnormal condition recurs even a specified period of time after FM4 is turned OFF and then turned ON, and an error detection signal (24V cut off/blowout of a fuse) is not detected.

579

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

operation Main body

bizhub PRO 1050/1050P /1050e/1050eP

14. MALFUNCTION CODE

Fan

SC32-12 The rotation of the developing

The main body

DC power supply /1 (DCPS/ 1)

abnor-

suction fan (FM5) is checked, and

stops immediately

mality

the 24V power source is also

to turn OFF the

checked.

RL1 (main).

An abnormal condition occurs with the FM5 EM signal a specified period of time after FM5 is turned ON. This abnormal condition recurs even a specified period of time after FM5 is turned OFF and then turned ON, and an error detection signal (24V cut off) is detected. SC32-13 The blowout of a fuse for the

Developing suction fan

developing suction fan (FM5) in

(FM5)

the printer control board (PRCB) is

Printer control board (PRCB)

checked. An abnormal condition occurs with the FM5 EM signal a specified period of time after FM5 is turned ON. This abnormal condition recurs even a specified period of time after FM5 is turned OFF and then turned ON, and an error detection signal (blowout of a fuse) is detected with the 24V normal. SC32-14 The rotation of the developing suction fan (FM5) is checked.

(FM5)

An abnormal condition occurs

Printer control board (PRCB)

with the FM5 EM signal a specified period of time after FM5 is turned ON. This abnormal condition recurs even a specified period of time after FM5 is turned OFF and then turned ON, and an error detection signal (24V cut off/blowout of a fuse) is not detected.

580

Developing suction fan

Classification

Code

14. MALFUNCTION CODE Causes

Resulting

Estimated abnormal parts

Main body

operation Fan

SC32-15 The rotation of the paper exit cool- The main body

abnor-

ing fan /1 (FM9) is checked, and

stops immediately

mality

the 24V power source is also

to turn OFF the

checked.

RL1 (main).

DC power supply /1 (DCPS/ 1)

An abnormal condition occurs with the FM9 EM signal a specified period of time after FM9 is turned ON. This abnormal condition recurs even a specified period of time after FM9 is turned OFF and then turned ON, and an error detection signal (24V cut off) is detected. SC32-16 The blowout of a fuse for the

Paper exit cooling fan /1

paper exit cooling fan /1 (FM9) in

(FM9)

the printer control board (PRCB) is

Printer control board (PRCB)

checked. An abnormal condition occurs with the FM9 EM signal a specified period of time after FM9 is turned ON. This abnormal condition recurs even a specified period of time after FM9 is turned OFF and then turned ON, and an error detection signal (blowout of a fuse) is detected with the 24V normal. SC32-17 The rotation of the paper exit cool-

Paper exit cooling fan /1

ing fan /1 (FM9) is checked.

(FM9)

An abnormal condition occurs

Printer control board (PRCB)

with the FM9 EM signal a specified period of time after FM9 is turned ON. This abnormal condition recurs even a specified period of time after FM9 is turned OFF and then turned ON, and an error detection signal (24V cut off/blowout of a fuse) is not detected.

581

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

operation Main body

bizhub PRO 1050/1050P /1050e/1050eP

14. MALFUNCTION CODE

Fan

SC32-18 The rotation of the paper exit cool-

The main body

DC power supply /1 (DCPS/ 1)

abnor-

ing fan /2 (FM10) is checked, and

stops immediately

mality

the 24V power source is also

to turn OFF the

checked.

RL1 (main).

An abnormal condition occurs with the FM10 EM signal a specified period of time after FM10 is turned ON. This abnormal condition recurs even a specified period of time after FM10 is turned OFF and then turned ON, and an error detection signal (24V cut off) is detected. SC32-19 The blowout of a fuse for the paper exit cooling fans /2 (FM10)

Paper exit cooling fans /2 (FM10), /3 (FM28)

and /3 (FM28) in the printer control board (PRCB) is checked. An abnormal condition occurs with the FM10 EM signal a specified period of time after FM10 is turned ON. This abnormal condition recurs even a specified period of time after FM10 is turned OFF and then turned ON, and an error detection signal (blowout of a fuse) is detected with the 24V normal. SC32-20 The rotation of the paper exit cooling fans /2 (FM10) and /3 (FM28) is checked. An abnormal condition occurs with the FM10 EM signal a specified period of time after FM10 is turned ON. This abnormal condition recurs even a specified period of time after FM10 is turned OFF and then turned ON, and an error detection signal (24V cut off/blowout of a fuse) is not detected.

582

Paper exit cooling fans /2 (FM10), /3 (FM28)

Classification

Code

14. MALFUNCTION CODE Causes

Resulting

Estimated abnormal parts

Main body

operation Fan

SC32-21 The rotation of the paper feed

The main body

DC power supply /1 (DCPS/ 1)

abnor-

assist fan /Fr1 (FM20) is checked,

stops immediately

mality

and the 24V power source is also

to turn OFF the

checked.

RL1 (main).

An abnormal condition occurs with the FM20 EM signal a specified period of time after FM20 is turned ON. This abnormal condition recurs even a specified period of time after FM20 is turned OFF and then turned ON, and an error detection signal (24V cut off) is detected. SC32-22 The blowout of a fuse for the

Paper feed assist fan /Fr1

paper feed assist fan /Fr1 (FM20)

(FM20)

in the printer control board (PRCB)

Printer control board (PRCB)

is checked. An abnormal condition occurs with the FM20 EM signal a specified period of time after FM20 is turned ON. This abnormal condition recurs even a specified period of time after FM20 is turned OFF and then turned ON, and an error detection signal (blowout of a fuse) is detected with the 24V normal. SC32-23 The rotation of the paper feed

Paper feed assist fan /Fr1

assist fan /Fr1 (FM20) is checked.

(FM20)

An abnormal condition occurs

Printer control board (PRCB)

with the FM20 EM signal a specified period of time after FM20 is turned ON. This abnormal condition recurs even a specified period of time after FM20 is turned OFF and then turned ON, and an error detection signal (24V cut off/blowout of a fuse) is not detected.

583

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

operation Main body

bizhub PRO 1050/1050P /1050e/1050eP

14. MALFUNCTION CODE

Fan

SC32-24 The rotation of the paper feed

The main body

DC power supply /1 (DCPS/ 1)

abnor-

assist fan /Rr1 (FM21) is checked,

stops immediately

mality

and the 24V power source is also

to turn OFF the

checked.

RL1 (main).

An abnormal condition occurs with the FM21 EM signal a specified period of time after FM21 is turned ON. This abnormal condition recurs even a specified period of time after FM21 is turned OFF and then turned ON, and an error detection signal (24V cut off) is detected. SC32-25 The blowout of a fuse for the

Paper feed assist fan /Rr1

paper feed assist fan /Rr1 (FM21)

(FM21)

in the printer control board (PRCB)

Printer control board (PRCB)

is checked. An abnormal condition occurs with the FM21 EM signal a specified period of time after FM21 is turned ON. This abnormal condition recurs even a specified period of time after FM21 is turned OFF and then turned ON, and an error detection signal (blowout of a fuse) is detected with the 24V normal. SC32-26 The rotation of the paper feed assist fan /Rr1 (FM21) is checked.

(FM21)

An abnormal condition occurs

Printer control board (PRCB)

with the FM21 EM signal a specified period of time after FM21 is turned ON. This abnormal condition recurs even a specified period of time after FM21 is turned OFF and then turned ON, and an error detection signal (24V cut off/blowout of a fuse) is not detected.

584

Paper feed assist fan /Rr1

Classification

Code

14. MALFUNCTION CODE Causes

Resulting

Estimated abnormal parts

Main body

operation Fan

SC32-27 The rotation of the paper feed

The main body

DC power supply /1 (DCPS/ 1)

abnor-

assist fan /Fr2 (FM22) is checked,

stops immediately

mality

and the 24V power source is also

to turn OFF the

checked.

RL1 (main).

An abnormal condition occurs with the FM22 EM signal a specified period of time after FM22 is turned ON. This abnormal condition recurs even a specified period of time after FM22 is turned OFF and then turned ON, and an error detection signal (24V cut off) is detected. SC32-28 The blowout of a fuse for the

Paper feed assist fan /Fr2

paper feed assist fan /Fr2 (FM22)

(FM22)

in the printer control board (PRCB)

Printer control board (PRCB)

is checked. An abnormal condition occurs with the FM22 EM signal a specified period of time after FM22 is turned ON. This abnormal condition recurs even a specified period of time after FM22 is turned OFF and then turned ON, and an error detection signal (blowout of a fuse) is detected. SC32-29 The rotation of the paper feed

Paper feed assist fan /Fr2

assist fan /Fr2 (FM22) is checked.

(FM22)

An abnormal condition occurs

Printer control board (PRCB)

with the FM22 EM signal a specified period of time after FM22 is turned ON. This abnormal condition recurs even a specified period of time after FM22 is turned OFF and then turned ON, and an error detection signal (24V cut off/blowout of a fuse) is not detected.

585

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

operation Main body

bizhub PRO 1050/1050P /1050e/1050eP

14. MALFUNCTION CODE

Fan

SC32-30 The rotation of the paper feed

The main body

DC power supply /1 (DCPS/ 1)

abnor-

assist fan /Rr2 (FM23) is checked,

stops immediately

mality

and the 24V power source is also

to turn OFF the

checked.

RL1 (main).

An abnormal condition occurs with the FM23 EM signal a specified period of time after FM23 is turned ON. This abnormal condition recurs even a specified period of time after FM23 is turned OFF and then turned ON, and an error detection signal (24V cut off) is detected. SC32-31 The blowout of a fuse for the

Paper feed assist fan /Rr2

paper feed assist fan /Rr2 (FM23)

(FM23)

in the printer control board (PRCB)

Printer control board (PRCB)

is checked. An abnormal condition occurs with the FM23 EM signal a specified period of time after FM23 is turned ON. This abnormal condition recurs even a specified period of time after FM23 is turned OFF and then turned ON, and an error detection signal (blowout of a fuse) is detected with the 24V normal. SC32-32 The rotation of the paper feed assist fan /Rr2 (FM23) is checked.

(FM23)

An abnormal condition occurs

Printer control board (PRCB)

with the FM23 EM signal a specified period of time after FM23 is turned ON. This abnormal condition recurs even a specified period of time after FM23 is turned OFF and then turned ON, and an error detection signal (24V cut off/blowout of a fuse) is not detected.

586

Paper feed assist fan /Rr2

Classification

Code

14. MALFUNCTION CODE Causes

Resulting

Estimated abnormal parts

PF

operation Fan

SC32-33 The rotation of the paper feed

The main body

DC power supply /2 (DCPS/ 2)

abnor-

assist fan /Fr1 (FM41) is checked,

stops immediately

mality

and the 24V power source is also

to turn OFF the

checked.

RL1 (main).

An abnormal condition occurs with the FM41 EM signal a specified period of time after FM41 is turned ON. This abnormal condition recurs even a specified period of time after FM41 is turned OFF and then turned ON, and an error detection signal (24V cut off) is detected. SC32-34 The blowout of a fuse for the

Paper feed assist fan /Fr1

paper feed assist fan /Fr1 (FM41)

(FM41)

in the printer control board (PRCB)

PF drive board (PFUDB)

is checked. An abnormal condition occurs with the FM41 EM signal a specified period of time after FM41 is turned ON. This abnormal condition recurs even a specified period of time after FM41 is turned OFF and then turned ON, and an error detection signal (blowout of a fuse) is detected with the 24V normal. SC32-35 The rotation of the paper feed

Paper feed assist fan /Fr1

assist fan /Fr1 (FM41) is checked.

(FM41)

An abnormal condition occurs

PF drive board (PFUDB)

with the FM41 EM signal a specified period of time after FM41 is turned ON. This abnormal condition recurs even a specified period of time after FM41 is turned OFF and then turned ON, and an error detection signal (24V cut off/blowout of a fuse) is not detected.

587

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

operation PF

bizhub PRO 1050/1050P /1050e/1050eP

14. MALFUNCTION CODE

Fan

SC32-36 The rotation of the paper feed

The main body

DC power supply /2 (DCPS/ 2)

abnor-

assist fan /Rr1 (FM42) is checked,

stops immediately

mality

and the 24V power source is also

to turn OFF the

checked.

RL1 (main).

An abnormal condition occurs with the FM42 EM signal a specified period of time after FM42 is turned ON. This abnormal condition recurs even a specified period of time after FM42 is turned OFF and then turned ON, and an error detection signal (24V cut off) is detected. SC32-37 The blowout of a fuse for the

Paper feed assist fan /Rr1

paper feed assist fan /Rr1 (FM42)

(FM42)

in the printer control board (PRCB)

PF drive board (PFUDB)

is checked. An abnormal condition occurs with the FM42 EM signal a specified period of time after FM42 is turned ON. This abnormal condition recurs even a specified period of time after FM42 is turned OFF and then turned ON, and an error detection signal (blowout of a fuse) is detected with the 24V normal. SC32-38 The rotation of the paper feed assist fan /Rr1 (FM42) is checked.

(FM42)

An abnormal condition occurs

PF drive board (PFUDB)

with the FM42 EM signal a specified period of time after FM42 is turned ON. This abnormal condition recurs even a specified period of time after FM42 is turned OFF and then turned ON, and an error detection signal (24V cut off/blowout of a fuse) is not detected.

588

Paper feed assist fan /Rr1

Classification

Code

14. MALFUNCTION CODE Causes

Resulting

Estimated abnormal parts

PF

operation Fan

SC32-39 The rotation of the paper feed

The main body

DC power supply /2 (DCPS/ 2)

abnor-

assist fan /Fr2 (FM43) is checked,

stops immediately

mality

and the 24V power source is also

to turn OFF the

checked.

RL1 (main).

An abnormal condition occurs with the FM43 EM signal a specified period of time after FM43 is turned ON. This abnormal condition recurs even a specified period of time after FM43 is turned OFF and then turned ON, and an error detection signal (24V cut off) is detected. SC32-40 The blowout of a fuse for the

Paper feed assist fan /Fr2

paper feed assist fan /Fr2 (FM43)

(FM43)

in the printer control board (PRCB)

PF drive board (PFUDB)

is checked. An abnormal condition occurs with the FM43 EM signal a specified period of time after FM43 is turned ON. This abnormal condition recurs even a specified period of time after FM43 is turned OFF and then turned ON, and an error detection signal (blowout of a fuse) is detected with the 24V normal. SC32-41 The rotation of the paper feed

Paper feed assist fan /Fr2

assist fan /Fr2 (FM43) is checked.

(FM43)

An abnormal condition occurs

PF drive board (PFUDB)

with the FM43 EM signal a specified period of time after FM43 is turned ON. This abnormal condition recurs even a specified period of time after FM43 is turned OFF and then turned ON, and an error detection signal (24V cut off/blowout of a fuse) is not detected.

589

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

operation PF

bizhub PRO 1050/1050P /1050e/1050eP

14. MALFUNCTION CODE

Fan

SC32-42 The rotation of the paper feed

The main body

DC power supply /2 (DCPS/ 2)

abnor-

assist fan /Rr2 (FM44) is checked,

stops immediately

mality

and the 24V power source is also

to turn OFF the

checked.

RL1 (main).

An abnormal condition occurs with the FM44 EM signal a specified period of time after FM44 is turned ON. This abnormal condition recurs even a specified period of time after FM44 is turned OFF and then turned ON, and an error detection signal (24V cut off) is detected. SC32-43 The blowout of a fuse for the

Paper feed assist fan /Rr2

paper feed assist fan /Rr2 (FM44)

(FM44)

in the printer control board (PRCB)

PF drive board (PFUDB)

is checked. An abnormal condition occurs with the FM44 EM signal a specified period of time after FM44 is turned ON. This abnormal condition recurs even a specified period of time after FM44 is turned OFF and then turned ON, and an error detection signal (blowout of a fuse) is detected with the 24V normal. SC32-44 The rotation of the paper feed assist fan /Rr2 (FM44) is checked.

(FM44)

An abnormal condition occurs

PF drive board (PFUDB)

with the FM44 EM signal a specified period of time after FM44 is turned ON. This abnormal condition recurs even a specified period of time after FM44 is turned OFF and then turned ON, and an error detection signal (24V cut off/blowout of a fuse) is not detected.

590

Paper feed assist fan /Rr2

Classification

Code

14. MALFUNCTION CODE Causes

Resulting

Estimated abnormal parts

PF

operation Fan

SC32-45 The rotation of the paper feed

The main body

DC power supply /2 (DCPS/ 2)

abnor-

assist fan /Fr3 (FM45) is checked,

stops immediately

mality

and the 24V power source is also

to turn OFF the

checked.

RL1 (main).

An abnormal condition occurs with the FM45 EM signal a specified period of time after FM45 is turned ON. This abnormal condition recurs even a specified period of time after FM45 is turned OFF and then turned ON, and an error detection signal (24V cut off) is detected. SC32-46 The blowout of a fuse for the

Paper feed assist fan /Fr3

paper feed assist fan /Fr3 (FM45)

(FM45)

in the printer control board (PRCB)

PF drive board (PFUDB)

is checked. An abnormal condition occurs with the FM45 EM signal a specified period of time after FM45 is turned ON. This abnormal condition recurs even a specified period of time after FM45 is turned OFF and then turned ON, and an error detection signal (blowout of a fuse) is detected with the 24V normal. SC32-47 The rotation of the paper feed

Paper feed assist fan /Fr3

assist fan /Fr3 (FM45) is checked.

(FM45)

An abnormal condition occurs

PF drive board (PFUDB)

with the FM45 EM signal a specified period of time after FM45 is turned ON. This abnormal condition recurs even a specified period of time after FM45 is turned OFF and then turned ON, and no error detection signal (24V cut off/blowout of a fuse) is detected.

591

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

operation PF

bizhub PRO 1050/1050P /1050e/1050eP

14. MALFUNCTION CODE

Fan

SC32-48 The rotation of the paper feed

The main body

DC power supply /2 (DCPS/ 2)

abnor-

assist fan /Rr3 (FM46) is checked,

stops immediately

mality

and the 24V power source is also

to turn OFF the

checked.

RL1 (main).

An abnormal condition occurs with the FM46 EM signal a specified period of time after FM46 is turned ON. This abnormal condition recurs even a specified period of time after FM46 is turned OFF and then turned ON, and an error detection signal (24V cut off) is detected. SC32-49 The blowout of a fuse for the

Paper feed assist fan /Rr3

paper feed assist fan /Rr3 (FM46)

(FM46)

in the printer control board (PRCB)

PF drive board (PFUDB)

is checked. An abnormal condition occurs with the FM46 EM signal a specified period of time after FM46 is turned ON. This abnormal condition recurs even a specified period of time after FM46 is turned OFF and then turned ON, and an error detection signal (blowout of a fuse) is detected with the 24V normal. SC32-50 The rotation of the paper feed assist fan /Rr3 (FM46) is checked.

(FM46)

An abnormal condition occurs

PF drive board (PFUDB)

with the FM46 EM signal a specified period of time after FM46 is turned ON. This abnormal condition recurs even a specified period of time after FM46 is turned OFF and then turned ON, and an error detection signal (24V cut off/blowout of a fuse) is not detected.

592

Paper feed assist fan /Rr3

Classification

Code

14. MALFUNCTION CODE Causes

Resulting

Estimated abnormal parts

PF

operation Fan

SC32-51 The rotation of the cooling fan

The main body

DC power supply /2 (DCPS/ 2)

abnor-

(FM20) is checked, and the 24V

stops immediately

mality

power source is also checked.

to turn OFF the

An abnormal condition occurs

RL1 (main).

with the FM46 EM signal a specified period of time after FM46 is turned ON. This abnormal condition recurs even a specified period of time after FM46 is turned OFF and then turned ON, and an error detection signal (24V cut off) is detected. SC32-52 The blowout of a fuse for the cooling fan (FM20) in the printer con-

Cooling fan (FM20) PF drive board (PFUDB)

trol board (PRCB) is checked. An abnormal condition occurs with the FM46 EM signal a specified period of time after FM46 is turned ON. This abnormal condition recurs even a specified period of time after FM46 is turned OFF and then turned ON, and an error detection signal (blowout of a fuse) is detected with the 24V nor-

Main body

mal. SC32-53 The rotation of the cooling fan (FM20) is checked. An abnormal condition occurs with the FM46 EM signal a specified period of time after FM46 is turned ON. This abnormal condition recurs even a specified period of time after FM46 is turned OFF and then turned ON, and an error detection signal (24V cut off/blowout of a fuse) is not detected.

593

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

operation Main body

bizhub PRO 1050/1050P /1050e/1050eP

14. MALFUNCTION CODE

Fan

SC32-54 The rotation of the power supply

The main body

DC power supply /2 (DCPS/ 2)

abnor-

cooling fan /3 (FM27) is checked.

stops immediately

mality

An abnormal condition occurs

to turn OFF the

with the FM27 EM signal a speci-

RL1 (main).

fied period of time after FM27 is turned ON. This abnormal condition recurs even a specified period of time after FM27 is turned OFF and then turned ON, and no error detection signal (24V cut off/blowout of a fuse) is detected. SC32-55 The EM signal of the power supply

Error code is not

cooling fan /3 (FM27) is ON when

displayed on the

starting the print.

operation panel, but displayed only on the data collection, the list output and the CSRC. The control of the main body is made by using a data previously obtained.

ADU

SC33-01 The blowout of a fuse for the

ADU drive board /2

sec-

motor of the registration section in

stops immediately

(ADUDB2)

tion

the ADU drive board /2 (ADUDB2)

to turn OFF the

ADU conveyance motor /2

motor

is checked.

RL1 (main).

(M16)

abnor-

An error detection signal (blowout

Registration motor (M17)

mality

of a fuse) of the ADU conveyance

Loop motor (M18)

motor /2 (M16)/ registration motor (M17)/loop motor (M18) is detected after the print is started. At this time, the closing of the door detection/PFU door is detected 10 times in succession.

594

The main body

Classification

Code

14. MALFUNCTION CODE Causes

Resulting

Estimated abnormal parts

Main body

operation ADU

SC33-02 The blowout of a fuse for the ADU

The main body

ADU drive board /1

sec-

motor in the ADU drive board /1

stops immediately

(ADUDB1)

tion

(ADUDB1) is checked.

to turn OFF the

Reverse/exit motor (M13)

motor

An error detection signal (blowout

RL1 (main).

ADU accelerate motor (M14)

abnor-

of a fuse) of the reverse/exit motor

ADU conveyance motor /1

mality

(M13)/ADU acceleration motor

(M15)

(M14)/ ADU conveyance motor /1

ADU reverse motor (M12)

(M15)/ADU reverse motor (M12) is detected after the print is started. At this time, the closing of the door detection/PFU door is detected 10 times in succession. SC33-04 The blowout of a fuse for the transfer assist motor (M19) in the

Printer control board (PRCB) Transfer assist motor (M19)

printer control board (PRCB) is checked. When M19 turns ON from OFF, an error detection signal (blowout of a fuse) is detected. At this time, the closing of the door is detected 10 times in succession. SC33-05 The blowout of a fuse for the web motor (M24) in the printer control

DC power supply /2 (DCPS/ 2)

board (PRCB) is checked, and the 24V power source is also checked. When M24 turn ON from OFF, error detection signals (blowout of a fuse and the 24V cut off) are detected. SC33-06 The blowout of a fuse for the web motor (M24) in the printer control

Printer control board (PRCB) Web motor (M24)

board (PRCB) is checked. When M24 turns ON from OFF, an error detection signal (blowout of a fuse) is detected. At this time, an error detection signal (24V cut off) is not detected.

595

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

operation Main body

bizhub PRO 1050/1050P /1050e/1050eP

14. MALFUNCTION CODE

Fusing

SC34-01 Thermistor /1 (TH1) high tempera-

Printer control board (PRCB)

high tem-

ture detection (software).

stops immediately

AC drive board (ACDB)

perature

TH1 detects a temperature of

to turn OFF the

Fusing heater lamp /1 (L2)

abnor-

210°C or above 5 times in a

RL1 (main).

Fusing heater lamp /2 (L3)

mality

period of 1 second. SC34-02 Thermistor /3 (TH3) high temperaTH3 detects a temperature of

Thermistor /3 (TH3)

230°C or above 5 times in a

Thermistor /4 (TH4) Caution: • When SC34-**, SC35-

ture detection (hardware).

** or SC36-** (fusing

An abnormal condition is detected

temperature

with the fusing error detection sig-

abnormalities) occur,

nal 1.

be

SC34-04 Thermistor /3 (TH3) high temperature detection (hardware). An abnormal condition is detected with the fusing error detection signal 4. SC35-01 Thermistor /1 (TH1) low tempera-

low tem-

ture detection (software). TH1

perature

does not get to 50°C when a

abnor-

specified period of time elapses

mality

after the main switch (SW1) is turned ON for the fusing ON control. SC35-02 Thermistor /3 (TH3) low temperature detection (software). TH3 does not get to 50°C when a specified period of time elapses after the main switch (SW1) is turned ON for the fusing ON control.

Fusing

Thermistor /1 (TH1) Thermistor /2 (TH2)

SC34-03 Thermistor /1 (TH1) high tempera-

Fusing

Fusing heater lamp /3 (L4)

ture detection (software).

period of 1 second.

SC36-01 Thermistor /1 (TH1) high tempera-

sensor

ture detection (long time/soft-

abnor-

ware). TH1 detects a temperature

mality

of 200°C or above 30 times in a row in a period of 1 second. SC36-02 Thermistor /3 (TH3) high temperature detection (long time/software). TH3 detects a temperature of 220°C or above 30 times in a row in a period of 1 second.

596

The main body

sure

to

related repair

defective parts before setting the software DIPSW3-1 to 0. Setting the DIPSW3-1 to 0 with defective parts not

repaired

result in a fire.

may

Classification

Code

14. MALFUNCTION CODE Causes

Resulting

Estimated abnormal parts

Main body

operation Fusing

SC36-03 Thermistor /1 (TH1) low tempera-

The main body

Printer control board (PRCB)

sensor

ture detection (hardware). TH1

stops immediately

AC drive board (ACDB)

abnor-

detects an abnormal condition

to turn OFF the

Fusing heater lamp /1 (L2)

mality

with the fusing error detection sig-

RL1 (main).

Fusing heater lamp /2 (L3)

nal 2. SC36-04 Thermistor /1 (TH1) low tempera-

Fusing heater lamp /3 (L4) Thermistor /1 (TH1)

ture detection (hardware). TH3

Thermistor /2 (TH2)

detects an abnormal condition

Thermistor /3 (TH3)

with the fusing error detection sig-

Thermistor /4 (TH4) Caution:

nal 5. SC36-05 Thermistor /3 (TH3) low tempera-

• When SC34-**, SC35-

ture detection (hardware). TH1

** or SC36-** (fusing

detects an abnormal condition

temperature

with the fusing error detection sig-

abnormalities) occur,

nal 3.

be

sure

related

to

repair

defective parts before

SC36-06 Thermistor /3 (TH3) low tempera-

setting the software

ture detection (hardware). TH3

DIPSW3-1 to 0. Set-

detects an abnormal condition

ting the DIPSW3-1 to

with the fusing error detection sig-

0 with defective parts

nal 6.

not

repaired

may

result in a fire. Scanner

SC41-01 It is checked that the movement

abnor-

time for the scanner motor (M27)

mality

is over, and the 24V power source

DC power supply /1 (DCPS/ 1)

is also checked. The scanner home sensor (PS51) or the APS sensor /1 (PS52) does not turn ON within a specified period of time after the home position search is started. And an error detection signal (24V cut off) is detected with the scanner motor (M27). SC41-02 The blowout of a fuse for the scanner motor (M27) in the scan-

Scanner drive board (SDB) Scanner motor (M27)

ner drive board (SDB) is checked. The scanner home sensor (PS51) or the APS sensor /1 (PS52) does not turn ON within a specified period of time after the home position search is started. And an error detection signal (blowout of a fuse) is detected with M27. At this time, an error detection signal (24V cut off) is not detected with the M27.

2

597

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

operation Main body

bizhub PRO 1050/1050P /1050e/1050eP

14. MALFUNCTION CODE

Scanner

SC41-03 The time for the movement of the

The main body

Scanner drive board (SDB)

abnor-

scanner motor (M27) is over. The

stops immediately

Scanner motor (M27)

mality

scanner home sensor (PS51) or

to turn OFF the

Scanner home sensor

the APS sensor /1 (PS52) does

RL1 (main).

(PS51)

not turn ON within a specified period of time after the home position search is started. And an error detection signal (blowout of a fuse/24V cut off) is not detected with the M27. Write

SC41-10 The abnormal speed of the poly-

abnor-

gon motor (M21) is checked, and

mality

the 24V power source is also

DC power supply /1 (DCPS/ 1)

checked. When switching the speed of M21, the lock signal of M21 is not detected within a specified period of time after the switchover is started, and an error detection signal (24V cut off) is detected. SC41-11 The abnormal speed of the polygon motor (M21) is checked.

Polygon motor (M21) Printer control board (PRCB)

When switching the speed of M21, the lock signal of M21 is not detected within a specified period of time after the switchover is started. Fan

SC42-01 The rotation of the scanner cool-

abnor-

ing fan (FM19) is checked, and

mality

24V power source is also checked. An abnormal condition occurs with the FM19 EM signal a specified period of time after FM19 turns ON. This abnormal condition recurs even a specified period of time after FM19 is turned OFF and then turned ON, and an error detection signal (24V cut off) is detected.

598

DC power supply /2 (DCPS/ 2)

Classification

Code

14. MALFUNCTION CODE Causes

Resulting

Estimated abnormal parts

Main body

operation Fan

SC42-02 The blowout of a fuse for the

The main body

Scanner drive board (SDB) Scanner cooling fan (FM19)

abnor-

scanner cooling fan (FM19) in the

stops immediately

mality

scanner drive board (SDB) is

to turn OFF the

checked. An abnormal condition

RL1 (main).

occurs with the FM19 EM signal a specified period of time after FM19 turns ON. This abnormal condition recurs even a specified period of time after FM19 is turned OFF and then turned ON, and an error detection signal (blowout of a fuse) is detected. At this time, an error detection signal (24V cut off) is not detected. SC42-03 The rotation of the scanner cool-

Scanner cooling fan (FM19)

ing fan (FM19) is checked. An abnormal condition occurs with the FM19 EM signal a specified period of time after FM19 turns ON. This abnormal condition recurs even a specified period of time after FM19 is turned OFF and then turned ON, and an error detection signal (24V cut off/blowout of a fuse) is not detected. SC42-04 The rotation of the suction fan /1 (FM6) is checked, and 24V power

DC power supply /2 (DCPS/ 2)

source is also checked. An abnormal condition occurs with the FM6 EM signal a specified period of time after FM6 turns ON. This abnormal condition recurs even a specified period of time after FM6 is turned OFF and then turned ON, and an error detection signal (24V cut off) is detected.

599

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

operation Main body

bizhub PRO 1050/1050P /1050e/1050eP

14. MALFUNCTION CODE

Fan

SC42-05 The blowout of a fuse for the suc-

The main body

AC drive board (ACDB) Suction fan /1 (FM6)

abnor-

tion fan /1 (FM6) in the AC drive

stops immediately

mality

board (ACDB) is checked. An

to turn OFF the

abnormal condition occurs with

RL1 (main).

the FM6 EM signal a specified period of time after FM6 turns ON. This abnormal condition recurs even a specified period of time after FM6 is turned OFF and then turned ON, and an error detection signal (blowout of a fuse) is detected. At this time, an error detection signal (24V cut off) is not detected. SC42-06 The rotation of the suction fan /1 (FM6) is checked. An abnormal condition occurs with the FM6 EM signal a specified period of time after FM6 turns ON. This abnormal condition recurs even a specified period of time after FM6 is turned OFF and then turned ON, and an error detection signal (24V cut off/blowout of a fuse) is not detected. SC42-07 The EM signal of the suction fan /1

Suction fan /1 (FM6)

(FM6) is ON when the printing is started. SC42-08 The rotation of the suction fans /2 (FM7) and /3 (FM8) is checked, and the 24V power source is also checked. An abnormal condition occurs with the FM7/FM8 EM signal a specified period of time after FM7/FM8 turns ON. This abnormal condition recurs even a specified period of time after FM7/FM8 is turned OFF and then turned ON, and an error detection signal (24V cut off) is detected.

600

DC power supply /2 (DCPS/ 2)

Classification

Code

14. MALFUNCTION CODE Causes

Resulting

Estimated abnormal parts

Main body

operation Fan

SC42-09 The blowout of a fuse for the suc-

The main body

AC drive board (ACDB)

abnor-

tion fans /2 (FM7) and /3 (FM8) in

stops immediately

Suction fan /2 (FM7)

mality

the AC drive board (ACDB) is

to turn OFF the

Suction fan /3 (FM8)

checked. An abnormal condition

RL1 (main).

occurs with the FM7/FM8 EM signal a specified period of time after FM7/FM8 turns ON. This abnormal condition recurs even a specified period of time after FM7/FM8 is turned OFF and then turned ON, and an error detection signal (blowout of a fuse) is detected. At this time an error detection signal (24V cut off) is not detected. SC42-10 The rotation of the suction fans /2 (FM7) and /3 (FM8) is checked. An abnormal condition occurs with the FM7/FM8 EM signal a specified period of time after FM7/FM8 turns ON. This abnormal condition recurs even a specified period of time after FM7/FM8 is turned OFF and then turned ON, and an error detection signal (24V cut off/blowout of a fuse) is not detected. SC42-16 The rotation of the polygon cooling fan (FM18) is checked, and the

DC power supply /2 (DCPS/ 2)

24V power source is also checked. An abnormal condition occurs with the FM18 EM signal a specified period of time after FM18 turns ON. This abnormal condition recurs even a specified period of time after FM18 is turned OFF and then turned ON, and an error detection signal (24V cut off) is detected.

601

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Code

Field Service Ver3.0 Nov.2006 Causes

Resulting

Estimated abnormal parts

operation Main body

bizhub PRO 1050/1050P /1050e/1050eP

14. MALFUNCTION CODE

Fan

SC42-17 The blowout of a fuse for the poly-

The main body

AC drive board (ACDB) Polygon cooling fan (FM18)

abnor-

gon cooling fans (FM18) in the AC

stops immediately

mality

drive board (ACDB) is checked.

to turn OFF the

An abnormal condition occurs

RL1 (main).

with the FM18 EM signal a specified period of time after FM18 turns ON. This abnormal condition recurs even a specified period of time after FM18 is turned OFF and then turned ON, and an error detection signal (blowout of a fuse) is detected. At this time, an error detection signal (24V cut off) is not detected. SC42-18 Rotation of the polygon cooling fans (FM18) is checked. An abnormal condition occurs with the FM18 EM signal a specified period of time after FM18 turns ON. This abnormal condition recurs even a specified period of time after FM18 is turned OFF and then turned ON, and an error detection signal (24V cut off/blowout of a fuse) is not detected. SC42-19 The EM signal of the polygon

Error code is not

cooling fan (FM18) is ON when the

displayed on the

printing is started.

operation panel, but displayed only on the data collection, the list output and the CSRC. The control of the main body is made by using a data previously obtained.

602

Polygon cooling fan (FM18)

Classification

Code

14. MALFUNCTION CODE Causes

Resulting

Estimated abnormal parts

Main body

operation Image

SC46-01* APC abnormality. While in the

If there is a copy

Write unit

pro-

image write, APC is not applicable

being made, the

Power connector of the

cess-

for the correction of the sub scan

main body com-

image processing board

ing

beam. Due to the 12V DC power

pletes the paper

(IPB)

abnor-

for the laser drive not supplied, the

exit before stop-

mality

MPC being wrong and the laser

ping operations.

defective, the laser does not light

Turn OFF the RL1

up.

(main).

Also, due to the rotation of the polygon mirror unavailable, the displacement of the index sensor, and the index sensor being defective, the index sensor cannot detect the laser. SC46-02* Scanner FIFO abnormality. FIFO address abnormality for the scan-

Image processing board (IPB)

ner. While in the image read, the compression of image data that is read in is not correctly terminated. SC46-03* FIFO address abnormality for the printer. While in the image write, the expansion processing of image data that is read in is not correctly terminated. SC46-05* Compression input FIFO abnormality. An error interrupt occurs with the compression/expansion chip FIFO. SC46-06* Elongation abnormality. Due to the elongation of data the compression of which is not completed, the destruction of the compressed data and the abnormal length of data, an elongation abnormality is detected. SC46-08* Index sensor abnormality. While in

Write unit

the execution of APC, no change

Power connector of the

is found in the output of the index

image processing board

sensor.

(IPB)

SC46-12* SVV length abnormality. After negation of SVV, the compression

Image processing board (IPB)

of images that are read in and their development into the page memory are not terminated within a specified period of time.

603

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

operation Main body

bizhub PRO 1050/1050P /1050e/1050eP

14. MALFUNCTION CODE

Image

SC46-13* Scanner time out. While in the

If there is a copy

Image processing board

pro-

image read, the compression pro-

being made, the

(IPB)

cess-

cessing from the scanner into the

main body com-

ADF

ing

memory does not terminate within

pletes the paper

Printer control board (PRCB)

abnor-

a specified period of time. The

exit before stop-

mality

development from the scanner

ping operations.

into the page memory does not

Turn OFF the RL1

terminate within a specified period

(main).

of time. The SVV is not detected within a specified period of time. SC46-14* Printer time out. While in the

Image processing board

image write, the expansion pro-

(IPB)

cessing from the memory to the

Printer control board (PRCB)

printer does not terminate within a specified period of time. The output from the page memory to the printer does not terminate within a specified period of time. The PVV is not detected within a specified period of time. SC46-15* Expansion device access abnormality. While in the image write,

(IPB)

despite of no resource provided,

Image processing program

an inappropriate processing such as accessing to the elongation device is made. SC46-16* Compression device access abnormality. When writing images, in spite of no resource provided, an inappropriate processing such as an access to the compression device is made. SC46-17* Filter coefficient abnormality. When processing images, a filter coefficient cannot be created normally. SC46-19* When accessing to the memory device, a defective software is detected.

604

Image processing board

Classification

14. MALFUNCTION CODE

Code

Causes

Resulting

Estimated abnormal parts

Main body

operation Image

SC46-21* Memory time out. The expansion

If there is a copy

Image processing board

pro-

processing from the memory to

being made, the

(IPB)

cess-

the pate memory is not terminated

main body com-

Image processing program

ing

within a specified period of time.

pletes the paper

Printer control board (PRCB)

abnor-

The compression processing from

exit before stop-

mality

the page memory to the memory

ping operations.

is not terminated within a specified

Turn OFF the RL1

period of time.

(main).

The development from the memory into the page memory is not terminated within a specified period of time. The transmission of the compressed data from memory to memory is not terminated within a specified period of time. SC46-23* SVV off abnormality. While in the image read, SVV does not turn

Image processing board (IPB)

OFF within a specified period of time and the preparation for scanning the next page cannot be started. SC46-24* Shading correction abnormality (GA abnormality). SC46-25* AOC/AGC adjustment level abnor-

Image processing board (IPB) Image processing program

mality. • The light blocking cover at the read section and the lens cover are removed. • The connector of the A/D converter board is disconnected. •

The power cable of the A/D converter board is unplugged.

• The IC protector of the A/D converter board is cut off. • The light volume of the exposure lamp is excessive. • The exposure lamp does not light up.

605

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

operation Main body

bizhub PRO 1050/1050P /1050e/1050eP

14. MALFUNCTION CODE

Image pro-

SC46-26 The adjustment data evacuated by resolutions is not available.

cess-

mality

Image processing board

displayed on the

(IPB)

operation panel,

ing abnor-

Error code is not

but displayed only SC46-27 A density conversion gamma curve cannot be created normally.

on the data collection, the list output and the CSRC. The control of the main body is made by using a data previously obtained.

SC46-31* Despite of the MPC not being ter-

If there is a copy

Image processing board

minated, the initial sampling of the

being made, the

(IPB)

APC is attempted.

main body com-

Image processing program

SC46-32* While executing the APC, the execution of the MPC is attempted. SC46-35* Sequentially shot page area

pletes the paper exit before stopping operations.

abnormality. Due to an image area

Turn OFF the RL1

abnormality on the memory,

(main).

images cannot be developed on the memory. Write section

SC46-36* Initial APC timing abnormality. The PVV is turned ON before the initial

Printer control program

APC start processing is com-

Image processing program

pleted. The main body

Image processing board

The hard disk is defective, or the

stops immediately

(IPB)

connector is poorly connected.

to turn OFF the

Image processing program

(1050,1050e only)

RL1 (main).

Hard disk /1 (HDD1)

SC46-40 Hard disk initialization abnormality.

SC46-41 The JOB information cannot be stored on the hard disk. (1050,1050e only) SC46-42 While in a periodical cleaning, opening the rote to hard disk is not succeed. (1050,1050e only) SC46-43 Hard disk access defective. The hard disk is defective or the connector is connected improperly. (1050,1050e only) SC46-50 Communication error is detected during tandem operation. SC46-51 Communication error is detected during tandem image transmission.

606

2

Image processing board (IPB) Image processing program

Classification

Code

14. MALFUNCTION CODE Causes

Resulting

Estimated abnormal parts

Main body

operation Image

SC46-61 The scan operation starts before

Error code is not

ADF

pro-

the original skew adjustment is

displayed on the

Original skew sensor /Fr

cess-

terminated. (The skew adjustment

operation panel,

(PS312), /Rr (PS311)

ing

is too late.)

but displayed only

abnormality

SC46-62 The print operation starts before

on the data collec-

the paper mis-centering adjust-

tion, the list output

ment is terminated. (The mis-cen-

and the CSRC.

tering adjustment is too late.)

The control of the

SC46-63 The AGC is retried due to the

main body is

decreased light volume of the

made by using a

exposure lamp. However, no error

data previously

occurs.

obtained.

SC46-64 A PWM gamma curve is not cre-

Centering sensor (PS54)

Exposure lamp (L1)

Toner control sensor board

ated properly.

(TCSB)

SC46-66 Shift amount abnormality while in the repeat (when the width is specified, or in the auto mode). When the shift amount while in the repeat is negative (-). SC46-80* The message queue is insufficient or destroyed. SC46-81* The parameter value is in excess of the permissible limits. SC46-82* The ID of the task that sends the message queue is undefined. SC46-83* The receiving event of the message is undefined.

If there is a copy

Image processing program

being made, the main body com-

Image processing board

pletes the paper

(IPB)

exit before stopping operations. Turn OFF the RL1 (main).

SC46-90* Memory access abnormality. SC46-91* Header readout address abnormality. SC46-99* DIMM memory abnormality. An error is detected in the DIMM memory check at the start. IC Controller abnormality

SC49-01 Printer controller initial communication abnormality SC49-03 Transfer error to the main body image memory SC49-04 Hard disc /2 (HDD2) abnormality

The main body

IC board (ICB)

stops immediately

Hard disk /2 (HDD2)

to turn OFF the

IC board (ICB)

RL1 (main). IC board (ICB) Hard disk /2 (HDD2)

SC49-05 IC cooling fan (FM24) lock abnor-

IC board (ICB)

mality SC49-06 Unregulations IP error.



SC49-07 The CF version is different from

Hard disk /2 (HDD2)

the version information in the hard

format HDD2

disc /2 (HDD2).

2

607

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

operation Main body

bizhub PRO 1050/1050P /1050e/1050eP

14. MALFUNCTION CODE

IC

SC49-08 While in the security ON, the

The main body

Hard disk /2 (HDD2) format HDD2

Con-

unlock of the HDD results in a fail-

stops immediately

troller

ure due to the mismatched pass-

to turn OFF the

abnor-

word of the hard disk /2 (HDD2).

RL1 (main).

mality

SC49-09 Unlocked hard disk/2 (HDD2) is detected when security turns ON. SC49-10 An unformatted hard disc /2 (HDD2) is detected.

Drive

SC50-01* Main body drive serial input abnor-

Printer control board (PRCB)

abnor-

mality 1.

PF drive board (PFUDB)

mality

In the I/O initial communication

The connector between the

check in the printer control board

PF and the main body.

(PRCB) from the power on ACK, a serial data is not received from the main body drive unit within a specified period of time. SC50-02* Main body drive serial input abnormality 2. In the I/O initial communication check in the printer control board (PRCB) from the power on ACK, a serial data is not received from the main body drive unit within a specified period of time. SC50-03* Main body drive serial input abnormality 3. In the I/O initial communication check in the printer control board (PRCB) from the power on ACK, a serial data is not received from the main body drive unit within a specified period of time. SC50-04* Main body drive serial input abnormality 4. In the I/O initial communication check in the printer control board (PRCB) from the power on ACK, a serial data is not received from the main body drive unit within a specified period of time. Commu- SC50-05* Drive communication reception nication abnormality

error detection abnormality. SC50-06* Drive communication reception error detection abnormality. SC50-07* Drive communication reception error detection abnormality.

608

2

Printer control board (PRCB)

Classification

14. MALFUNCTION CODE

Code

Causes

Resulting

Estimated abnormal parts

Main body

operation Commu- SC50-08* Drive communication reception

The main body

nication

stops immediately

abnormality

error detection abnormality. SC50-10 When the power switch is turned ON, the printer control board (PRCB) cannot receive initial data

Printer control board (PRCB)

to turn OFF the

Printer control board (PRCB)

RL1 (main).

Image processing board (IPB)

from the image processing board (IPB) within a specified period of time. SC50-11 Any of the following error is

Printer control board (PRCB)

detected during data reception

Image processing board

between image processing board

(IPB)

(IPB) and printer control board

The connector between the

(PRCB).

PRDB and the IPB.

• Data head error • Data checksum error • Undefined command reception error • Occurrence of communication GA error vector SC51-01* Drive communication reception error detection abnormality. SC51-02* Drive communication reception error detection abnormality.

Printer control board (PRCB) PF drive board (PFUDB) The connector between the PF and the main body.

SC51-03* Drive communication reception error detection abnormality. Fan

SC52-01 The rotation of the cooling fan /1

abnor-

(FM1) is checked, and +24V

mality

power source is also checked. An

DC power supply /2 (DCPS/ 2)

abnormal condition occurs with the FM1 EM signal a specified period of time after FM1 turns ON. This abnormal condition recurs even a specified period of time after FM1 is turned OFF and then turned ON, and an error detection signal (24V cut off) is detected.

2

609

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

operation Main body

bizhub PRO 1050/1050P /1050e/1050eP

14. MALFUNCTION CODE

Fan

SC52-02 The blowout of a fuse for the cool-

The main body

AC drive board (ACDB)

abnor-

ing fan /1 (FM1) in the AC drive

stops immediately

Cooling fan /1 (FM1)

mality

board (ACDB) is checked. An

to turn OFF the

Printer control board (PRCB)

abnormal condition occurs with

RL1 (main).

the FM1 EM signal a specified period of time after FM1 turns ON. This abnormal condition recurs even a specified period of time after FM1 is turned OFF and then turned ON, and an error detection signal (blowout of a fuse) is detected. At this time, an error detection signal (24V cut off) is not detected. SC52-03 Rotation of the cooling fan /1

AC drive board (ACDB)

(FM1) is checked. An abnormal

Cooling fan /1 (FM1)

condition occurs with the FM1 EM

Printer control board (PRCB)

signal a specified period of time after FM1 turns ON. This abnormal condition recurs even a specified period of time after FM1 is turned OFF and then turned ON, and an error detection signal (24V cut off/blowout of a fuse) is not detected. SC52-04 The rotation of the cooling fan /2 (FM2) is checked, and +24V power source is also checked. An abnormal condition occurs with the FM2 EM signal a specified period of time after FM2 turns ON. This abnormal condition recurs even a specified period of time after FM2 is turned OFF and then turned ON, and an error detection signal (24V cut off) is detected.

610

DC power supply /2 (DCPS/ 2)

Classification

Code

14. MALFUNCTION CODE Causes

Resulting

Estimated abnormal parts

Main body

operation Fan

SC52-05 The blowout of a fuse for the cool- The main body

AC drive board (ACDB)

abnor-

ing fan /2 (FM2) in the AC drive

stops immediately

Cooling fan /2 (FM2)

mality

board (ACDB) is checked. An

to turn OFF the

Printer control board (PRCB)

abnormal condition occurs with

RL1 (main).

the FM2 EM signal a specified period of time after FM2 turns ON. This abnormal condition recurs even a specified period of time after FM2 is turned OFF and then turned ON, and an error detection signal (blowout of a fuse) is detected. At this time, an error detection signal (24V cut off) is not detected. SC52-06 Rotation of the cooling fan /2

AC drive board (ACDB)

(FM2) is checked. An abnormal

Cooling fan /2 (FM2)

condition occurs with the FM2 EM

Printer control board (PRCB)

signal a specified period of time after FM2 turns ON. This abnormal condition recurs even a specified period of time after FM2 is turned OFF and then turned ON, and an error detection signal (24V cut off/blowout of a fuse) is not detected. SC52-07 The rotation of the cooling fan /3 (FM3) is checked, and +24V

DC power supply /2 (DCPS/ 2)

power source is also checked. An abnormal condition occurs with the FM3 EM signal a specified period of time after FM3 turns ON. This abnormal condition recurs even a specified period of time after FM3 is turned OFF and then turned ON, and an error detection signal (24V cut off) is detected.

611

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

operation Main body

bizhub PRO 1050/1050P /1050e/1050eP

14. MALFUNCTION CODE

Fan

SC52-08 The blowout of a fuse for the cool-

The main body

AC drive board (ACDB)

abnor-

ing fan /3 (FM3) in the AC drive

stops immediately

Cooling fan /3 (FM3)

mality

board (ACDB) is checked. An

to turn OFF the

Printer control board (PRCB)

abnormal condition occurs with

RL1 (main).

the FM3 EM signal a specified period of time after FM3 turns ON. This abnormal condition recurs even a specified period of time after FM3 is turned OFF and then turned ON, and an error detection signal (blowout of a fuse) is detected. At this time, an error detection signal (24V cut off) is not detected. AC drive board (ACDB)

SC52-09 Rotation of the cooling fan /3 (FM3) is checked. An abnormal

Cooling fan /3 (FM3)

condition occurs with the FM3 EM

Printer control board (PRCB)

signal a specified period of time after FM3 turns ON. This abnormal condition recurs even a specified period of time after FM3 is turned OFF and then turned ON, and an error detection signal (24V cut off/blowout of a fuse) is not detected. SC52-10 The EM signal of the cooling fan /1

Error code is not

(FM1) is ON when the print is

displayed on the

started.

operation panel,

SC52-11 The EM signal of the cooling fan /2

but displayed only

(FM2) is ON when the print is

on the data collec-

started.

tion, the list output

SC52-12 The EM signal of the cooling fan /3

and the CSRC.

(FM3) is ON when the print is

The control of the

started.

main body is

Cooling fan /1 (FM1)

Cooling fan /2 (FM2)

Cooling fan /3 (FM3)

made by using a data previously obtained. Power SC53-01 A speed error signal of the fusing

The main body

abnor-

motor (M1) is checked. An error

stops immediately

mality

detection signal is detected twice

to turn OFF the

in succession a specified period of

RL1 (main).

time after M1 turns ON. (The first signal is ignored.)

612

Fusing motor (M1)

Classification

Code

14. MALFUNCTION CODE Causes

Resulting

Estimated abnormal parts

Main body

operation Power SC53-02 The 24V power source for the total

The main body

DC power supply /2 (DCPS/

abnor-

counter (CNT1) is checked. When

stops immediately

2)

mality

CNT1 is turned ON from OFF, an

to turn OFF the

error detection signal (blowout of a

RL1 (main).

fuse/24V cut off) is detected. SC53-03 The blowout of a fuse for the total

Main relay (RL1)

counter (CNT1) in the AC drive

Total counter (CNT1)

board (ACDB) is checked. When

AC drive board (ACDB)

CNT1 is turned ON from OFF, an error detection signal (blowout of a fuse) is detected. However, an error detection signal (24V cut off) is not detected. SC53-04 The 24V power source for the key counter (CNT2) is checked. When

DC power supply /2 (DCPS/ 2)

CNT2 is turned ON from OFF, an error detection signal (blowout of a fuse/24V cut off) is detected. SC53-05 The blowout of a fuse for the key

Key counter (CNT2)

counter (CNT2) in the AC drive board (ACDB) is checked. When CNT2 is turned ON from OFF, an error detection signal (blowout of a fuse) is detected. However, an error detection signal (24V cut off) is not detected. SC53-06 The blowout of a 12V fuse for the

AC drive board (ACDB)

AC drive board (ACDB) is checked. In the serial initial communication, a signal of the blowout of a 12V fuse (AC drive) is detected. SC53-07 The blowout of a 5V fuse for the AC drive board (ACDB) is checked. In the serial initial communication, a signal of the blowout of a 5V fuse (AC drive) is detected. SC53-08 The 12V power source in the

DC power supply /1 (DCPS/

printer control board (PRCB) is

1)

checked. An error detection signal

Printer control board (PRCB)

of the 12V in PRCB is detected.

613

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

operation Main body

bizhub PRO 1050/1050P /1050e/1050eP

14. MALFUNCTION CODE

Power SC53-11 The blowout of a SD/CL fuse in

The main body

DC power supply /1 (DCPS/

abnor-

the tray is detected 1. The 24V

stops immediately

1)

mality

power source for the SD/CL in the

to turn OFF the

printer control board (PRCB) is

RL1 (main).

checked. At the start, an error detection signal (blowout of a fuse for the solenoid/clutch) is detected, and an error detection signal (24V cut off) is also detected. SC53-12 The blowout of a SD/CL fuse in

Paper feed clutch /1 (CL4), /

the tray is detected 2. The blow-

2 (CL6)

out of a fuse for the SD/CL in the

Separation clutch /1 (CL5), /

printer control board (PRCB) is

2 (CL7)

checked. At the start, an error

Printer control board (PRCB)

detection signal (blowout of a fuse for the solenoid/clutch) is detected. However, an error detection signal (24V cut off) is not detected. SC53-13 The blowout of a fuse for SD/CL in the vertical conveyance is

DC power supply /1 (DCPS/ 1)

detected 1. The 24V power source for SD/CL in the printer control board (PRCB) is checked. At the start, an error detection signal (blowout of a fuse for the solenoid/clutch) is detected, and an error detection signal (24V cut off) is detected. SC53-14 The blowout of a fuse for SD/CL in

/2 (SD2), /3 (SD5)

detected 2. The blowout of a fuse

Drum claw solenoid (SD5)

for SD/CL in the printer control

Pre-registration clutch /1

board (PRCB) is checked. At the

(CL1), /2 (CL3)

start, an error detection signal

Vertical conveyance clutch

(blowout of a fuse for the solenoid/

(CL2)

clutch) is detected. However, an

Printer control board (PRCB)

error detection signal (24V cut off) is not detected.

614

Tray lock solenoid /1 (SD1),

the vertical conveyance is

Classification

Code

14. MALFUNCTION CODE Causes

Resulting

Estimated abnormal parts

Main body

operation Power SC53-15 The blowout of a fuse for SD/CL in

The main body

abnor-

the PF is detected 1. The 24V

stops immediately

mality

power source for SD/CL in the PF

to turn OFF the

drive board (PFUCB) is checked.

RL1 (main).

PF drive board (PFUDB)

At the start, an error detection signal (blowout of a fuse for the solenoid/clutch) is detected, and an error detection signal (24V cut off) is detected. SC53-16 The blowout of a fuse for SD/CL in the PF is detected 2. The blowout of a fuse for SD/CL in the PF drive board (PFUDB) is checked. At the start, an error detection signal (blowout of a fuse for the solenoid/ motor) is detected. However, an error detection signal (24V cut off) is not detected. Printer control board (PRCB)

SC53-17 The blowout of the sensor 5VICP is detected. An error detection signal of the blowout of the 5VICP is detected. SC53-18 The fall-off of the erase lamp (EL)

The main body

CN is detected. When turning ON

stops immediately

the power, an error detection sig-

to turn OFF the

nal (fall-off) is detected a specified

RL1 (main).

Erase lamp (EL)

period of time after the fall-off detection control signal of the EL CN turns ON. SC53-19 An M5 EM error detection signal is detected twice in succession a

Conveyance motor (M5) Printer control board (PRCB)

specified period of time after the conveyance motor (M5) turns ON. SC53-20 An M31 EM error detection signal

ADU reverse paper exit

is detected twice in succession a

motor (M31)

specified period of time after the

Printer control board (PRCB)

ADU reverse/exit motor (M31) turns ON. SC56-02 The communication between the

Operation board /1 (OB1)

image processing board (IPB) and

Overall control board

the operation board /1 (OB1) is

(OACB)

checked. An initial communication from the main body to the operation board is not sent within 30 seconds after the power is turned ON.

615

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

operation DF

bizhub PRO 1050/1050P /1050e/1050eP

14. MALFUNCTION CODE

SC60-01* Although the main body sent out

If there is a copy

Image processing board

abnor-

data according to the data trans-

being made, the

(IPB)

mality

mission request by the DF, the

main body and the

same request is received again.

DF complete the

DF

paper exit before

RADF control board

SRGA reception error was

stopping opera-

(ADFCB)

detected while in the reception in

tions. Turn OFF

serial communication, a signal

the RL1 (main).

SC60-02* When a checksum error or an

was sent to make a request for sending data again. And when data is being received upon this request, a checksum error or an SRGA reception error is detected again. RADF control board

SC60-03* When the main power switch

(ADFCB)

(SW1) is ON, there is no response to the initial communication request from the main body to the DF even after a specified period of time elapses.

RADF control board

SC60-11 When the main power switch (SW1) is ON, a region into which

(ADFCB)

no write was made by the ISW is

RADF program

detected in the DF control program. SC67-01 Original registration sensor /Rt

If there is a copy

Original registration sensor /

(PS306) abnormality.

being made, the

Rt (PS306)

main body com-

Original conveyance sensor

(PS308) abnormality.

pletes the paper

(PS308)

SC67-03 Original reverse sensor (PS309)

exit before stop-

Original reverse sensor

ping operations.

(PS309)

SC67-02 Original conveyance sensor

abnormality. SC67-04 Non-volatile memory error SC67-05 Cooling fan /Lt (FM301) abnormal-

Turn OFF the RL1 (main).

RADF control board (ADFCB) Cooling fan /Lt (FM301)

ity. SC67-06 Original reverse sensor (PS309) abnormality. SC67-07 Original reverse/exit sensor (PS313) abnormality. SC67-08 Tray up/down motor (M303)

Original reverse sensor (PS309) Original reverse/exit sensor (PS313) Tray up/down motor (M303)

abnormality. SC67-09 Original skew sensor /Fr (PS312) abnormality. SC67-10 Original skew sensor /Rr (PS311) abnormality.

616

Original skew sensor /Fr (PS312) Original skew sensor /Rr (PS311)

Classification

Code

14. MALFUNCTION CODE Causes

Resulting

Estimated abnormal parts

DF

operation DF abnor-

SC67-11 Original registration sensor /Lt (PS318) abnormality.

mality

If there is a copy

Original registration sensor /

being made, the

Lt (PS318)

main body comSC67-12 Mis-centering sensor /Fr (PS320) abnormality. SC67-13 Mis-centering sensor /Rr (PS321) abnormality. SC67-14 Multi feed sensor /1 (MFS1)

pletes the paper

Centering sensor /Fr

exit before stop-

(PS320)

ping operations.

Centering sensor /Rr

Turn OFF the RL1

(PS321)

(main).

Multi feed sensor /1 (MFS1)

FS, FD, SD

abnormality. Commu- SC70-01 FS, FD, SD serial receive error.

The main body ,

FNS control board (FNSCB)

nication

During re-transmission demand,

the FS, The FD

FD control board (FDCB)

abnor-

either one of the error vector

and the SD stop

SD control board (SDCB)

mality

occurrence or data checksum

immediately to

error was continuously detected

turn OFF the main

for specified time.

relay (RL1).

SC70-02 FS, FD, SD start up response error. When there is no response to operation starting order, even after

LS

several retries. LS

SC76-01 The Stacker tray encoder sensor

The main body

Stacker tray up down motor

abnor-

(PS2) does not turn ON within a

and the LS stop

(M1)

mality

specified period of time after the

immediately to

LS control board (LSCB)

stacker tray up down motor (M1)

turn OFF the main

of the tandem (1st) LS turns ON.

relay (RL1).

Or, the initial operation or the stacker tray down operation is not completed within a specified period of time. SC76-02 The shift unit home sensor (PS11) does not turn OFF within a speci-

Shift unit motor (M5) LS control board (LSCB)

fied period of time after the shift unit motor (M5) of the tandem (1st) LS turns ON. Or, PS11 does not turn ON within a specified period of time. SC76-03 The alignment plate home sensor (PS12) does not turn OFF within a

Alignment motor (M7) LS control board (LSCB)

specified period of time after the alignment motor (M7) of the tandem (1st) LS turns ON. Or, PS12 does not turn ON within a specified period of time.

2

617

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

operation LS

bizhub PRO 1050/1050P /1050e/1050eP

14. MALFUNCTION CODE

LS

SC76-04 The grip conveyance home sensor

The main body

abnor-

(PS5) does not turn ON within a

and the LS stop

mality

specified period of time after the

immediately to

grip conveyance motor (M4) of the

turn OFF the main

tandem (1st) LS turns ON.

relay (RL1).

SC76-05 The stacker tray upper limit switch

Grip conveyance motor (M4)

Stacker tray up down motor

(MS2) is ON when the stacker tray

(M1)

up down motor (M1) of the tan-

Stacker tray upper limit

dem (1st) LS is in the up opera-

switch (MS2)

tion. SC76-06 The stacker tray lower limit switch

Stacker tray up down motor

(MS3) is ON when the stacker tray

(M1)

up down motor (M1) of the tan-

Stacker tray upper limit

dem (1st) LS is in the down opera-

switch (MS3)

tion. SC76-07 An error detection signal is

Paper cooling fan motor /Fr

detected for a specified period of

(FM1)

time in succession while the paper

LS control board (LSCB)

cooling fan motor /Fr (FM1) of the tandem (1st) LS is ON. SC76-08 An error detection signal is detected for a specified period of

Cooling fan motor /1 (FM2) LS control board (LSCB)

time in succession while the cooling fan motor /1 (FM2) of the tandem (1st) LS is ON. SC76-09 An error detection signal is

Paper cooling fan motor /Mi

detected for a specified period of

(FM3)

time in succession while the paper

LS control board (LSCB)

cooling fan motor /Mi (FM3) of the tandem (1st) LS is ON. SC76-10 An error detection signal is

Motor cooling fan motor

detected for a specified period of

(FM4)

time in succession while the motor

LS control board (LSCB)

cooling fan motor (FM4) of the tandem (1st) LS is ON. SC76-11 An error detection signal is detected for a specified period of

(FM5)

time in succession while the paper

LS control board (LSCB)

cooling fan motor /Rr (FM5) of the tandem (1st) LS is ON.

618

Paper cooling fan motor /Rr

Classification

Code

14. MALFUNCTION CODE Causes

Resulting

Estimated abnormal parts

LS

operation LS

SC76-31 The stacker tray encoder sensor

The main body

Stacker tray up down motor

abnor-

(PS2) does not turn ON a speci-

and the LS stop

(M1)

mality

fied period of time after the

immediately to

LS control board (LSCB)

stacker tray up down motor (M1)

turn OFF the main

of the tandem (2nd) LS turns ON.

relay (RL1).

Or, the initial operation or the stacker tray down operation is not completed within a specified period of time. SC76-32 The shift unit home sensor (PS11) does not turn OFF within a speci-

Shift unit motor (M5) LS control board (LSCB)

fied period of time after the shift unit motor (M5) of the tandem (2nd) LS turns ON. Or, PS11 does not turn ON within a specified period of time. SC76-33 The alignment plate home sensor (PS12) does not turn OFF within a

Alignment motor (M7) LS control board (LSCB)

specified period of time after the alignment motor (M7) of the tandem (2nd) LS turns ON. Or, PS12 does not turn ON within a specified period of time. SC76-34 The grip conveyance home sensor

Grip conveyance motor (M4)

(PS5) does not turn ON within a specified period of time after the grip conveyance motor (M4) of the tandem (2nd) LS turns ON. SC76-35 The stacker tray upper limit switch

Stacker tray up down motor

(MS2) is ON when the stacker tray

(M1)

up down motor (M1) of the tan-

Stacker tray upper limit

dem (2nd) LS is in the up opera-

switch (MS2)

tion. SC76-36 The stacker tray lower limit switch

Stacker tray up down motor

(MS3) is ON when the stacker tray

(M1)

up down motor (M1) of the tan-

Stacker tray lower limit

dem (2nd) LS is in the down oper-

switch (MS3)

ation. SC76-37 An error detection signal is

Paper cooling fan motor /Fr

detected for a specified period of

(FM1)

time in succession while the paper

LS control board (LSCB)

cooling fan motor /Fr (FM1) of the tandem (2nd) LS is ON.

619

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

LS

operation LS

SC76-38 An error detection signal is

The main body

Paper cooling fan motor /1,

abnor-

detected for a specified period of

and the LS stop

/2 (FM2, FM6)

mality

time in succession while the paper

immediately to

LS control board (LSCB)

cooling fan motor /1, /2 (FM2,

turn OFF the main

FM6) of the tandem (2nd) LS is

relay (RL1).

ON. Paper cooling fan motor /Mi

SC76-39 An error detection signal is detected for a specified period of

(FM3)

time in succession while the paper

LS control board (LSCB)

cooling fan motor /Mi (FM3) of the tandem (2nd) LS is ON. Motor cooling fan motor

SC76-40 An error detection signal is detected for a specified period of

(FM4)

time in succession while the motor

LS control board (LSCB)

cooling fan motor (FM4) of the tandem (2nd) LS is ON. Paper cooling fan motor /Rr

SC76-41 An error detection signal is detected for a specified period of

(FM5)

time in succession while the paper

LS control board (LSCB)

cooling fan motor /Rr (FM5) of the tandem (2nd) LS is ON. FS

bizhub PRO 1050/1050P /1050e/1050eP

14. MALFUNCTION CODE

FS

SC77-01 The conveyance motor (M1) oper-

The main body

FNS control board (FNSCB)

abnor-

ates for more than the allowed

and the FS stop

FNS drive board (FNSDB)

mality

time at a speed out of the speci-

immediately to

Conveyance motor (M1)

fied one.

turn OFF the main

SC77-02 The tray up down motor (M3)

relay (RL1).

FNS control board (FNSCB)

does not turn OFF even when a

FNS drive board (FNSDB)

specified period of time elapses

Tray up down motor (M3)

after it starts operations. Or, it

Tray upper limit sensor (PS2)

operates for more than the

Tray lower limit sensor (PS3)

allowed time at a speed out of the specified one. SC77-03 The alignment home sensors /Rr

FNS control board (FNSCB)

(PS8) and /Fr (PS31) do not turn

FNS drive board (FNSDB)

ON within a specified period of

Alignment motor /Rr (M5)

time after the home position

Alignment motor /Fr (M22)

search operation of the alignment

Alignment home sensor /Rr

motors /Rr (M5) and /Fr (M22)

(PS8)

starts.

Alignment home sensor /Fr (PS31)

SC77-04 The main tray paper exit motor

FNS drive board (FNSDB)

allowed time at a speed out of the

Main tray exit motor (M7)

specified one.

620

FNS control board (FNSCB)

(M7) operates for more than the

Classification

Code

14. MALFUNCTION CODE Causes

Resulting

Estimated abnormal parts

FS

operation FS

SC77-05 The paper exit opening unit does

The main body

FNS control board (FNSCB)

abnor-

not get to the specified opening

and the FS stop

FNS drive board (FNSDB)

mality

position within a specified period

immediately to

Paper exit opening motor

of time after the paper exit open-

turn OFF the main

(M8)

ing motor (M8) starts operations.

relay (RL1).

Paper exit opening sensor (PS12)

SC77-06 The stapler movement home sen-

FNS control board (FNSCB)

sor (PS11) does not turn ON

FNS drive board (FNSDB)

within a specified period of time

Stapler movement motor

after the home position search

(M11)

operation of the stapler movement

Stapler movement home

motor (M11) starts.

sensor (PS11)

SC77-07 The stapler rotation home sensor

FNS control board (FNSCB)

(PS14) does not turn ON within a

FNS drive board (FNSDB)

specified period of time after the

Stapler rotation motor (M4)

home position search operation of

Stapler rotation home sen-

the stapler rotation motor (M4)

sor (PS14)

starts. SC77-08 The stapler rotation home sensor

FNS control board (FNSCB)

(PS14) does not turn OFF within a

FNS drive board (FNSDB)

specified period of time after the

Stapler rotation motor (M4)

home position search operation of

Stapler rotation home sen-

the stapler rotation motor (M4)

sor (PS14)

starts. SC77-11 After the stapler motor /Fr (M31)

FNS control board (FNSCB)

starts operations, it does not com-

FNS drive board (FNSDB)

plete operations within a specified

Stapler board (SB)

period of time, and the stapler

Stapler motor /Fr (M31)

home sensor /Fr (PS41) does not

Stapler home sensor /Fr

turn ON.

(PS41)

SC77-12 After the stapler motor /Rr (M30)

FNS control board (FNSCB)

starts operations, it does not com-

FNS drive board (FNSDB)

plete operations within a specified

Stapler board (SB)

period of time, and the stapler

Stapler motor /Rr (M30)

home sensor /Rr (PS40) does not

Stapler home sensor /Rr

turn ON.

(PS40)

SC77-15 After the paper exit arm motor

FNS control board (FNSCB)

(M23) starts operations, it does

FNS drive board (FNSDB)

not complete operations within a

Paper exit arm motor (M23)

specified period of time, and the

Paper exit arm home sensor

paper exit arm sensor (PS9) does

(PS9)

not turn ON. Or, it operates for more than the allowed time at a speed out of the specified one.

621

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

FS

operation FS

SC77-21 After the home position search

The main body

FNS control board (FNSCB)

abnor-

operation of the rear stopper

and the FS stop

FNS drive board (FNSDB)

mality

motor (M26) starts, the rear stop-

immediately to

Rear stopper motor (M26)

per home sensor (PS35) does not

turn OFF the main

Rear stopper home sensor

turn ON within a specified period

relay (RL1).

(PS35)

of time. FNS control board (FNSCB)

SC77-22 After the home position search operation of the stack assist guide

FNS drive board (FNSDB)

motor (M24) starts, the stack

Stack assist guide motor

assist home sensor (PS32) does

(M24)

not turn ON within a specified

Stack assist home sensor

period of time.

(PS32) FNS control board (FNSCB)

SC77-25 After the home position search operation of the intermediate roller

FNS drive board (FNSDB)

open close motor (M25) starts, the

Intermediate roller open

intermediate roller home sensor

close motor (M25)

(PS33) does not turn ON within a

Intermediate roller home

specified period of time.

sensor (PS33)

SC77-28 Data was resent according to the

FNS control board (FNSCB)

re-dispatch request of communication data, but the error recurs. FD

bizhub PRO 1050/1050P /1050e/1050eP

14. MALFUNCTION CODE

FD

SC77-30 After the 1st folding release motor

1st folding release motor

abnor-

(M14) turns ON, the 1st folding

and the FD stop

(M14)

mality

cam home sensor (PS55) does

immediately to

Folding drive board (FDB)

not turn ON within a specified

turn OFF the main

1st folding cam home sen-

period of time.

relay (RL1).

sor (PS55)

SC77-31 After the 2nd folding release motor

2nd folding release motor

(M15) turns ON, the 2nd folding

(M15)

cam home sensor (PS56) does

Folding drive board (FDB)

not turn ON within a specified

2nd folding cam home sen-

period of time.

sor (PS56)

SC77-32 After the 3rd folding release motor

3rd folding release motor

(M16) turns ON, the 3rd folding

(M16)

cam home sensor (PS57) does

Folding drive board (FDB)

not turn ON within a specified

3rd folding cam home sen-

period of time.

sor (PS57)

SC77-33 The 2 holes punch home sensor

Punch motor (M10)

(PS8) does not turn OFF within a

Punch drive board (PDB)

specified period of time after the 2

2 holes punch home sensor

holes punch home position return

(PS8)

operation starts. Or, after the punch motor (M10) turns ON, the 2 holes punch home sensor (PS8) does not turn OFF.

622

The main body

Classification

Code

14. MALFUNCTION CODE Causes

Resulting

Estimated abnormal parts

FD

operation FD

SC77-34 The 3 holes/4 holes punch home

The main body

Punch motor (M10)

abnor-

sensor (PS9) does not turn OFF

and the FD stop

Punch drive board (PDB)

mality

within a specified period of time

immediately to

3 holes/4 holes punch home

after the 3 holes/4 holes punch

turn OFF the main

sensor (PS9)

home position return operation

relay (RL1).

starts. Or, after the punch motor (M10) turns ON, the 3 holes/4 holes punch home sensor (PS9) does not turn OFF. SC77-35 The alignment plate home sensor

Alignment motor (M12)

(PS10) does not turn ON within a

Punch drive board (PDB)

specified period of time after the

Alignment plate home sen-

alignment plate home position

sor (PS10)

return operation starts. Or, after the alignment motor (M12) turns ON, the alignment plate home sensor (PS10) does not turn OFF. SC77-36 The punch registration home sen-

Punch registration motor

sor (PS11) does not turn ON

(M13)

within a specified period of time

Punch drive board (PDB)

after the punch registration claw

Punch registration home

home position return operation

sensor (PS11)

starts. Or, after the punch registration motor (M13) turns ON, the punch registration home sensor (PS11) does not turn OFF. SC77-37 The main tray upper limit sensor

Tray up down motor (M11)

(PS20) does not turn ON within a

Main tray upper limit sensor

specified period of time after the

(PS20)

main tray home position search

Punch drive board (PDB)

starts. Or, after the tray up down motor (M11) turns ON, the main tray upper limit sensor (PS20) does not turn OFF. SC77-38 The main tray lower limit sensor

Tray up down motor (M11)

(PS22) does not turn ON within a

Punch drive board (PDB)

specified period of time after the

Main tray lower limit sensor

tray up down motor (M11) is in the

(PS22)

down operation.

623

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

operation FD

bizhub PRO 1050/1050P /1050e/1050eP

14. MALFUNCTION CODE

FD

SC77-39 After the FD paper lift motor /Up

The main body

Paper lift motor /Up (M8)

abnor-

(M8) is in the down operation, the

and the FD stop

PI drive board (PIDB)

mality

PI lift plate home sensor /Up

immediately to

PI lift plate home sensor /Up

(PS34) does not turn ON within a

turn OFF the main

(PS34)

specified period of time. Or, after

relay (RL1).

PI tray upper limit sensor /

the paper lift motor /Up (M8) is in

Up (PS32)

the up operation, the PI tray upper limit sensor /Up (PS32) does not turn ON. SC77-40 After the FD paper lift motor /Lw

Paper lift motor /Lw (M9)

(M9) is in the down operation, the

PI drive board (PIDB)

PI lift plate home sensor /Lw

PI lift plate home sensor /Lw

(PS40) does not turn ON within a

(PS40)

specified period of time. Or, after

PI tray upper limit sensor /

the paper lift motor /Lw (M9) is in

Lw (PS38)

the up operation, the PI tray upper limit sensor /Lw (PS38) does not turn ON. SC77-41 The entrance conveyance motor

Entrance conveyance motor

(M1) detects an error detection

(M1)

signal for a specified period of

Punch drive board (PDB)

time in succession. SC77-42 The intermediate conveyance

Intermediate conveyance

motor (M3) detects an error detec-

motor (M3)

tion signal for a specified period of

Punch drive board (PDB)

time in succession. SC77-43 The PI conveyance motor (M7) detects an error detection signal

PI conveyance motor (M7) PI drive board (PIDB)

for a specified period of time in succession. SC77-44 The main tray paper exit motor

Main tray paper exit motor

(M17) detects an error detection

(M17)

signal for a specified period of

Punch drive board (PDB)

time in succession. SC77-48 Resending of communication data due to an error is not available. SC77-49 When non-volatile memory is being accessed, no response is

Main body I/F wiring harness FD control board (FDCB) EEPROM

obtained for a specified period of time. SC77-58* When the FD is unready, a signal to start operations is received from the main body. SC77-59* Communication error in FD

624

1

Software bug

Classification

Code

14. MALFUNCTION CODE Causes

Resulting

Estimated abnormal parts

SD

operation SD

SC77-60 Scraps press home sensor (PS48)

The main body

Bundle exit motor (M5)

abnor-

does not turn ON within a speci-

and the SD stop

Scrap press home sensor

mality

fied period of time after the bundle

immediately to

(PS48)

drive motor (M5) starts the home

turn OFF the main

SD control board (SDCB)

position search operation.

relay (RL1).

SD drive board (SDDB)

SC77-61 Folding main scan alignment

Folding main scan alignment

home sensor /Fr1 (PS18) does not

motor /Fr (M7)

turn ON within a specified period

Folding main scan alignment

of time after the folding main scan

home sensor /Fr1 (PS18)

alignment motor /Fr (M7) starts

SD control board (SDCB)

the home position search opera-

SD drive board (SDDB)

tion. Or, even after a specified period of time after M7 starts the operation, it does not stop. SC77-62 Folding exit home sensor (PS24)

Folding sub scan alignment

does not turn ON within a speci-

exit motor (M8)

fied period of time after the folding

Folding exit home sensor

sub scan alignment paper exit

(PS24)

motor (M8) starts the home posi-

SD control board (SDCB)

tion search operation.

SD drive board (SDDB)

Or, even after a specified period of time after M8 starts to decelerate, it does not stop. SC77-63 Saddle stitch alignment home

Saddle stitching alignment

sensor /Rt (PS28) does not turn

motor /Rt (M9)

ON within a specified period of

Saddle stitching alignment

time after the saddle stitch align-

home sensor /Rt (PS28)

ment motor /Rt (M9) starts the

SD control board (SDCB)

home position search operation.

SD drive board (SDDB)

Or, even after a specified period of time after M9 starts the operation, it does not stop. SC77-64 Bundle arm home sensor (PS32)

Bundle arm motor (M10)

does not turned ON within a spec-

Bundle arm home sensor

ified period of time after the bun-

(PS32)

dle arm motor (M10) starts the

SD control board (SDCB)

home position search operation.

SD drive board (SDDB)

Or, even after a specified period of time after M10 starts the operation, it does not stop.

1

625

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

operation SD

bizhub PRO 1050/1050P /1050e/1050eP

14. MALFUNCTION CODE

SD

SC77-65 Bundle clip upper limit sensor

The main body

Bundle clip motor (M11)

abnor-

(PS33) does not turned ON within

and the SD stop

Bundle clip upper limit sen-

mality

a specified period of time after the

immediately to

sor (PS33)

bundle clip motor (M11) starts the

turn OFF the main

Bundle clip lower limit sen-

home position search operation.

relay (RL1).

sor (PS30)

Or, even after a specified period of

SD control board (SDCB)

time after M11 starts the opera-

SD drive board (SDDB)

tion, it does not stop. SC77-66 Bundle registration home sensor

Bundle registration motor

(PS34) does not turned ON within

(M12)

a specified period of time after the

Bundle registration home

bundle registration motor (M12)

sensor (PS34)

starts the home position search

SD control board (SDCB)

operation.

SD drive board (SDDB)

Or, even after a specified period of time after M12 starts the operation, it does not stop. SC77-67 Overlap home sensor (PS17) does

Overlap motor (M13)

not turned ON within a specified

Overlap home sensor

period of time after the overlap

(PS17)

motor (M13) starts the home posi-

SD control board (SDCB)

tion search operation.

SD drive board (SDDB)

Or, even after a specified period of time after M13 starts the operation, it does not stop. SC77-68 Folding main scan alignment

Folding main scan alignment

home sensor /Rr (PS19) does not

motor /Rr (M14)

turned ON within a specified

Folding main scan alignment

period of time after the folding

home sensor /Rr (PS19)

main scan alignment motor /Rr

SD control board (SDCB)

(M14) starts the home position

SD drive board (SDDB)

search operation. Or, even after a specified period of time after M14 starts the operation, it does not stop. SC77-69 Stapler moving home sensor

(M15)

a specified period of time after the

Stapler movement home

stapler moving motor (M15) starts

sensor (PS25)

the home position search opera-

SD control board (SDCB)

tion.

SD drive board (SDDB)

Or, even after a specified period of time after M15 starts the operation, it does not stop.

626

1

Stapler movement motor

(PS25) does not turned ON within

Classification

Code

14. MALFUNCTION CODE Causes

Resulting

Estimated abnormal parts

SD

operation SD

SC77-70 Saddle stitching alignment home

The main body

Saddle stitching alignment

abnor-

sensor /Lt (PS29) does not turned

and the SD stop

motor /Lt (M16)

mality

ON within a specified period of

immediately to

Saddle stitching alignment

time after the saddle stitching

turn OFF the main

home sensor /Lt (PS29)

alignment motor /Lt (M16) starts

relay (RL1).

SD control board (SDCB)

the home position search opera-

SD drive board (SDDB)

tion. Or, even after a specified period of time after M16 starts the operation, it does not stop. SC77-71 Bundle press movement home

Bundle press movement

sensor (PS36) does not turned ON

motor (M17)

within a specified period of time

Bundle press movement

after the bundle press movement

home sensor (PS36)

motor (M17) starts the home posi-

SD control board (SDCB)

tion search operation.

SD drive board (SDDB)

Or, even after a specified period of time after M17 starts the operation, it does not stop. SC77-72 1st folding blade home sensor /2

1st folding blade motor

(PS21) does not turned ON within

(M18)

a specified period of time after the

1st folding blade home sen-

1st folding blade motor (M18)

sor /1 (PS20), /2 (PS21)

starts the home position search

SD control board (SDCB)

operation.

SD drive board (SDDB)

Or 1st folding blade home sensor /1 (PS20) does not turned ON within a specified period of time after M18 starts the operation. SC77-73 2nd folding blade home sensor /2

2nd folding blade motor

(PS23) does not turned ON within

(M19)

a specified period of time after the

2nd folding blade home

2nd folding blade motor (M19)

sensor /1 (PS22), /2 (PS23)

starts the home position search

SD control board (SDCB)

operation.

SD drive board (SDDB)

Or the 2nd folding blade home sensor /1 (PS22) does not turned ON within a specified period of time after M19 starts the operation.

1

627

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

operation SD

bizhub PRO 1050/1050P /1050e/1050eP

14. MALFUNCTION CODE

SD

SC77-74 Clincher up down home sensor

The main body

Clincher up down motor

abnor-

(PS26) does not turned ON within

and the SD stop

(M20)

mality

a specified period of time after the

immediately to

Clincher up/down home

clincher up down motor (M20)

turn OFF the main

sensor (PS26)

starts the home position search

relay (RL1).

SD control board (SDCB) SD drive board (SDDB)

operation. Or, even after a specified period of time after M20 starts the operation, it does not stop.

Saddle stitching press

SC77-75 Saddle stitching press home sensor (PS27) does not turned ON

motor (M21)

within a specified period of time

Saddle stitching press home

after the saddle stitching press

sensor (PS27)

motor (M21) starts the home posi-

SD control board (SDCB)

tion search operation.

SD drive board (SDDB)

Or, even after a specified period of time after M21 starts the operation, it does not stop. Bundle arm rotation motor

SC77-76 Bundle arm rotation home sensor (PS31) does not turned ON within

(M22)

a specified period of time after the

Bundle arm rotation home

bundle arm rotation motor (M22)

sensor (PS31)

starts the home position search

SD control board (SDCB)

operation.

SD drive board (SDDB)

Or, even after a specified period of time after M22 starts the operation, it does not stop. Bundle press motor (M23)

SC77-77 Bundle press home sensor (PS37) does not turned ON within a spec-

Bundle press home sensor

ified period of time after the bun-

(PS37)

dle press motor (M23) starts the

Bundle press lower limit

home position search operation.

sensor (PS47)

Or, even after a specified period of

SD control board (SDCB)

time after M23 starts the opera-

SD drive board (SDDB)

tion, it does not stop. SC77-78 Bundle press stage up down turned ON within a specified

Bundle press stage up

period of time after the bundle

down home sensor (PS35)

press stage up down motor (M24)

Bundle press stage up

starts the home position search

down limit sensor (PS45)

operation.

SD control board (SDCB)

Or PS35 or the bundle press

SD drive board (SDDB)

(PS45) does not turned ON after a specified period of time M24 starts the operation.

1

Bundle press stage up down motor (M24)

stage up down upper limit sensor

628

.

home sensor (PS35) does not

Classification

Code

14. MALFUNCTION CODE Causes

Resulting

Estimated abnormal parts

SD

operation SD

SC77-79 Guide shaft home sensor (PS46)

The main body

Guide shaft motor (M25)

abnor-

does not turned ON within a spec-

and the SD stop

Guide shaft home sensor

mality

ified period of time after the guide

immediately to

(PS46)

shaft motor (M25) starts the home

turn OFF the main

SD control board (SDCB)

position search operation.

relay (RL1).

SD drive board (SDDB)

Or, even after a specified period of time after M25 starts the operation, it does not stop. SC77-80 Stapler home sensor /Rt (HS1) or

Stapler assembly /Rt

clincher start sensor /Rt (HS2)

SD control board (SDCB)

does not turned ON within a spec-

SD drive board (SDDB)

ified period of time after the stapler motor /Rt (M29) starts the operation. SC77-81 Stapler home sensor /Lt (HS3) or

Stapler assembly /Lt

clincher start sensor /Lt (HS4)

SD control board (SDCB)

does not turned ON within a spec-

SD drive board (SDDB)

ified period of time after the stapler motor /Lt (M30) starts the operation. SC77-82 Trimmer blade motor (M31) does

Trimmer blade motor (M31)

not turned OFF within a specified

Trimmer blade home sensor

period of time after it turned ON.

(PS50) Trimmer blade upper limit sensor (PS51) SD control board (SDCB) SD drive board (SDDB)

SC77-83 Trimmer press motor (M32) does

Trimmer press motor (M32)

not turned OFF within a specified

Trimmer press home motor

period of time after it turned ON.

(PS53) Trimmer press upper limit sensor (PS52) SD control board (SDCB) SD drive board (SDDB)

SC77-84 Bundle arm assist motor (M26)

Bundle arm assist motor

does not turned OFF within a

(M26)

specified period of time after it

Bundle arm assist home

turned ON.

sensor (PS38) Bundle arm assist upper limit sensor (PS39) SD control board (SDCB) SD drive board (SDDB)

SC77-85 An error detection signal is

Entrance conveyance motor

detected for a specified period of

(M1)

time in succession while the

SD control board (SDCB)

entrance conveyance motor (M1)

SD drive board (SDDB)

is ON.

1

629

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

operation SD

bizhub PRO 1050/1050P /1050e/1050eP

14. MALFUNCTION CODE

SD

SC77-86 An error detection signal is

The main body

Horizontal conveyance

abnor-

detected for a specified period of

and the SD stop

motor (M2)

mality

time in succession while the hori-

immediately to

SD control board (SDCB)

zontal conveyance motor (M2) is

turn OFF the main

SD drive board (SDDB)

ON.

relay (RL1).

SC77-87 An error detection signal is

Folding entrance motor (M3)

detected for a specified period of

SD control board (SDCB)

time in succession while the fold-

SD drive board (SDDB)

ing entrance motor (M3) is ON. SC77-88 An error detection signal is

Folding conveyance motor

detected for a specified period of

(M4)

time in succession while the fold-

SD control board (SDCB)

ing conveyance motor (M4) is ON.

SD drive board (SDDB)

SC77-89 An error detection signal is

Bundle exit motor (M5)

detected for a specified period of

SD control board (SDCB)

time in succession while the bun-

SD drive board (SDDB)

dle exit motor (M5) is ON. SC77-90 An error detection signal is detected

Folding sub scan alignment

for a specified period of time in suc-

exit motor (M8)

cession while the folding sub scan

SD control board (SDCB)

alignment exit motor (M8) is ON.

SD drive board (SDDB)

SC77-91 An error detection signal is

Scraps removal fan motor

detected for a specified period of

(FM1)

time in succession while the

SD control board (SDCB)

scraps removal fan motor (FM1) is

SD drive board (SDDB)

ON. And normal operation is not detected after the restart (retry). (even after being started for the specified times) Or, an error detection is detected at the start operation and normal operation is not detected even after the restart (retry). (normal operation is not detected after the start of the specified times after error detection) SC77-95 5VDC power supply error detection signal is detected for a speci-

SD drive board (SDDB) SD control board (SDCB)

fied period of time in succession. SC77-96 Resending of communication data to the main body is not available due to an error.

630

1

SD control board (SDCB)

Classification

Code

14. MALFUNCTION CODE Causes

Resulting

Estimated abnormal parts

SD

operation SD

SC77-97 When non-volatile memory is being

The main body

SD control board (SDCB) EEPROM

abnor-

accessed, no response is obtained

and the SD stop

mality

for a specified period of time.

immediately to

SC77-98* When the SD is unready, a signal to start operations is received from

turn OFF the main

Software bug

relay (RL1).

the main body.

PB

SC77-99* Communication error in SD The main body

PB control board (PBCB)

abnor-

trol board (PBCB) sends an

and the PB stop

PB drive board (PBDB)

mality

entrance conveyance start signal

immediately to

Entrance conveyance motor

to the sub CPU, a signal to notify

turn OFF the main

(M1)

the completion of the procvess is

relay (RL1).

PB

SC78-01 After the main CPU in the PB con-

not returned to the main CPU within a specified time period. SC78-02 An error detection signal is

PB control board (PBCB)

detected continuously for a speci-

PB drive board (PBDB)

fied time period while the interme-

Intermediate conveyance

diate conveyance motor (M2) is

motor (M2)

driving. SC78-04 After the main CPU on the PB

PB control board (PBCB)

control board (PBCB) sends a SC

PB drive board (PBDB)

entrance conveyance start signal

SC entrance conveyance

to the sub CPU, a signal to notify

motor (M11)

the completion of the process is not returned to the main CPU within a specified time period. SC78-05 After the main CPU on the PB

PB control board (PBCB)

control board (PBCB) sends a SC

PB drive board (PBDB)

switchback conveyance start sig-

SC switchback conveyance

nal to the sub CPU, a signal to

motor (M12)

notify the completion of the process is not returned to the main CPU within a specified time period. SC78-06 The switchback roller release

PB control board (PBCB)

operation has not completed

PB drive board (PBDB)

within a specified time period after

SC switchback release

the SC switchback release motor

motor (M13)

(M13) turns ON. SC78-07 After the main CPU on the PB

PB control board (PBCB)

control board (PBCB) sends an

PB drive board (PBDB)

SC alignment start signal to the

SC alignment motor (M15)

sub CPU, a signal to notify the completion of the process is not returned to the main CPU within a specified time period.

2

631

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

operation PB

bizhub PRO 1050/1050P /1050e/1050eP

14. MALFUNCTION CODE

PB

SC78-08 After the main CPU on the PB

The main body

PB control board (PBCB)

abnor-

control board (PBCB) sends an

and the PB stop

PB drive board (PBDB)

mality

SC pages conveyance start signal

immediately to

SC bundle conveynace

to the sub CPU, a signal to notify

turn OFF the main

motor (M17)

the completion of the process is

relay (RL1).

not returned to the main CPU within a specified time period. SC78-09 The SC roller release operation

PB control board (PBCB)

has not completed within a speci-

PB drive board (PBDB)

fied time period after the SC roller

SC roller release motor

release motor (M18) turns ON.

(M18)

SC78-10 The movement of the SC entrance

PB control board (PBCB)

has not completed within a speci-

PB drive board (PBDB)

fied time period after the clamp

Clamp entranse movement

entrance movement motor (M19)

motor (M19)

turns ON. SC78-11 The SC entrance roller release

PB control board (PBCB)

operation has not completed

PB drive board (PBDB)

within a specified time period after

Clamp entranse roller

the clamp entrance roller release

release motor (M20)

motor (M20) turns ON SC78-12 After clamp alignment motor

PB control board (PBCB)

(M21) turns on, the alignment

PB drive board (PBDB)

operation is not complete within

Clamp alignment motor

the specified time.

(M21)

SC78-13 After clamp motor (M22) turns on,

PB control board (PBCB)

the open/close process of the

PB drive board (PBDB)

clamp section is not complete

Clamp motor (M22)

within the specified time. SC78-14 The rotation of the clamp section

PB control board (PBCB)

has not completed within a speci-

PB drive board (PBDB)

fied time period after the clamp

Clamp rotation motor (M23)

rotation motor (M23) turns ON. SC78-15 The movement of the glue tank has not completed within a speci-

PB drive board (PBDB)

fied time period after the glue tank

Glue tank movement motor

movement motor (M31) turns ON.

(M31)

SC78-16 An error detection signal is

632

2

PB control board (PBCB)

PB control board (PBCB)

detected continuously for a speci-

PB drive board (PBDB)

fied time period while the glue

Glue apply roller motor

apply roller motor (M32) is driving.

(M32)

Classification

Code

14. MALFUNCTION CODE Causes

Resulting

Estimated abnormal parts

PB

operation PB

SC78-17 The count of a specified number

The main body

PB control board (PBCB)

abnor-

of pellets, which is counted by the

and the PB stop

PB drive board (PBDB)

mality

pellet count sensor (PS37), has

immediately to

Pellet supply motor (M33)

not been reached after the pellet

turn OFF the main

supply motor (M33) turns ON. The

relay (RL1).

status was detected by a specified number of times in succession. SC78-18 The movement of the pellet supply

PB control board (PBCB)

arm has not completed within a

PB drive board (PBDB)

specified time period after the pel-

pellet supply arm motor

let supply arm motor (M34) turns

(M34)

ON. SC78-19 After the main CPU on the PB

PB control board (PBCB)

control board (PBCB) sends a SC

PB drive board (PBDB)

alignment start signal to the sub

Cover paper alignment

CPU, a signal to notify the com-

motor (M41)

pletion of the process is not returned to the main CPU within a specified time period. SC78-20 After the main CPU on the PB

PB control board (PBCB)

control board (PBCB) sends a

PB drive board (PBDB)

book ejection start signal to the

Book exit motor (M42)

sub CPU, a signal to notify the completion of the process is not returned to the main CPU within a specified time period. SC78-21 After the main CPU on the PB

PB control board (PBCB)

control board (PBCB) sends a

PB drive board (PBDB)

driven arm/Rt shaking operation

Cover paper conveyance

start signal to the sub CPU, a sig-

arm motor /Rt (M43)

nal to notify the completion of the process is not returned to the main CPU within a specified time period. SC78-22 After the main CPU in the PB con-

PB control board (PBCB)

trol board (PBCB) sends a driven

PB drive board (PBDB)

arm/Lt shaking operation start sig-

Cover paper conveyance

nal to the sub CPU, a signal to

arm motor /Lt (M44)

notify the completion of the process is not returned to the main CPU within a specified time period.

2

633

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

operation PB

bizhub PRO 1050/1050P /1050e/1050eP

14. MALFUNCTION CODE

PB

SC78-23 After the main CPU on the PB

The main body

PB control board (PBCB)

abnor-

control board (PBCB) sends a

and the PB stop

PB drive board (PBDB)

mality

cover paper conveyance start sig-

immediately to

Cover paper conveyance

nal to the sub CPU, a signal to

turn OFF the main

motor (M45)

notify the completion of the pro-

relay (RL1).

cess is not returned to the main CPU within a specified time period. SC78-24 The cover paper table up or down

PB control board (PBCB)

movement has not completed

PB drive board (PBDB)

within a specified time period after

Cover paper table up down

the cover paper table up down

motor /Fr (M46)

motor/Fr (M46) turns ON. SC78-25 The cover paper table up or down

PB control board (PBCB)

movement has not completed

PB drive board (PBDB)

within a specified time period after

Cover paper table up down

the cover paper table up down

motor /Rr (M47)

motor/Rr (M47) turns ON. SC78-26 The movement of the cover paper

PB control board (PBCB)

folding plate/Rt has not completed

PB drive board (PBDB)

within a specified time period after

Cover paper folding motor /

the cover paper folding motor/Rt

Rt (M48)

(M48) turns ON. SC78-27 The movement of the cover paper

PB control board (PBCB)

folding plate/Lt has not completed

PB drive board (PBDB)

within a specified time period after

Cover paper folding motor /

the cover paper folding motor/Lt

Lt (M49)

(M49) turns ON. SC78-28 The trimming of the cover paper

PB control board (PBCB)

has not completed within a speci-

PB drive board (PBDB)

fied time period after the cutter

Cutter motor (M50)

motor (M50) turns ON. SC78-30 After the main CPU in the PB con-

PB control board (PBCB)

trol board (PBCB) sends a car-

PB drive board (PBDB)

riage belt driving operation start

Book conveyance belt

signal to the sub CPU, a signal to

motor (M61)

notify the completion of the process is not returned to the main CPU within a specified time period. SC78-31 The carriage section movement

PB drive board (PBDB)

completed after the book convey-

Book conveyance belt

ance belt movement motor (M62)

movement motor (M62)

turns ON.

634

2

PB control board (PBCB)

according to paper size has not

Classification

Code

14. MALFUNCTION CODE Causes

Resulting

Estimated abnormal parts

PB

operation PB

SC78-32 The up/down process of the car-

The main body

PB control board (PBCB)

abnor-

riage section has not completed

and the PB stop

PB drive board (PBDB)

mality

within a specified time period after

immediately to

Book conveyance belt up

the cover paper conveyance belt

turn OFF the main

down motor (M63)

up/down motor (M63) turns ON.

relay (RL1).

SC78-34 The pressing of the back edge of

PB control board (PBCB)

the book process has not com-

PB drive board (PBDB)

pleted within a specified time

Book stopper motor (M65)

period after the book stopper motor (M65) turns ON. SC78-35 An error detection signal is

PB control board (PBCB)

detected continuously for speci-

PB drive board (PBDB)

fied time period while the cover

Cover paper tray fan /1

paper tray fan/1 (M71) is started or

(M71)

driving. SC78-36 An error detection signal is

PB control board (PBCB)

detected continuously for speci-

PB drive board (PBDB)

fied time period while the cover

Cover paper tray fan /2

paper tray fan/2 (M72) is started or

(M72)

driving. SC78-37 The tray up movement has not

PB control board (PBCB)

completed within a specified time

PB drive board (PBDB)

period after the cover paper tray

Cover paper tray lift motor

lift motor (M73) turns ON.

(M73)

SC78-38 An error detection signal is

PB control board (PBCB)

detected continuously for a speci-

PB drive board (PBDB)

fied time period while the cover

Cover paper feed motor

paper feed motor (M74) is driving.

(M74)

SC78-39 An error detection signal is

PB control board (PBCB)

detected continuously for speci-

PB drive board (PBDB)

fied time period while the ventila-

Exhaust fan /1 (M80)

tion fan/1 (M80), /2 (M81) is

Exhaust fan /2 (M81)

started of driving. SC78-40 After the warm-up is started, tem**

AC drive board (ACDB)

perature detected by the glue tank

Glue tank heater (H1)

temperature sensor /Md (TH3) has

Glue apply roller heater (H2)

not risen to a prescribed level

PB control board (PBCB)

within a specified time period.

PB drive board (PBDB) Glue apply roller motor (M32) Glue tank temperature sensor /Md (TH3)

2

635

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

operation PB

bizhub PRO 1050/1050P /1050e/1050eP

14. MALFUNCTION CODE

PB abnor-

The main body

AC drive board (ACDB)

perature detected by the glue tank

and the PB stop

Glue tank heater (H1)

temperature sensor /Lw (TH4) has

immediately to

Glue apply roller heater (H2)

not risen to a prescribed level

turn OFF the main

PB control board (PBCB)

within a specified time period.

relay (RL1).

PB drive board (PBDB)

SC78-41 After the warm-up is started, tem**

mality

Glue apply roller motor (M32) Glue tank temperature sensor /Lw (TH4) SC78-42 After the warm-up is started, tem**

AC drive board (ACDB)

perature detected by the glue

Glue tank heater (H1)

apply roller temperature sensor

Glue apply roller heater (H2)

(TH1) has not risen to a prescribed

PB control board (PBCB)

level within a specified time

PB drive board (PBDB)

period.

Glue apply roller motor (M32) Glue apply roller temperature sensor (TH1)

SC78-43 After the pellet supply, tempera**

AC drive board (ACDB)

ture detected by the glue tank

Glue tank heater (H1)

temperature sensor/Up (TH2) has

Glue apply roller heater (H2)

not risen to a prescribed level

PB control board (PBCB)

within a specified time period.

PB drive board (PBDB) Glue apply roller motor (M32) Glue tank temperature sensor /Up (TH2)

SC78-44 During standby, after the glue tank **

AC drive board (ACDB)

heater (H1) is turned ON, temper-

Glue tank heater (H1)

ature detected by the glue tank

Glue apply roller heater (H2)

temperature sensor /Md (TH3) has

PB control board (PBCB)

not risen to a prescribed level

PB drive board (PBDB)

within a specified time period.

Glue apply roller motor (M32) Glue tank temperature sensor /Md (TH3)

SC78-45 When control temperature is **

AC drive board (ACDB)

reached, after the glue tank heater

Glue tank heater (H1)

(H1) is turned ON, temperature

Glue apply roller heater (H2)

detected by the glue tank temper-

PB control board (PBCB)

ature sensor/Lw (TH4) has not

PB drive board (PBDB)

risen to a prescribed level within a

Glue apply roller motor

specified time period.

(M32) Glue tank temperature sensor /Lw (TH4)

636

2

Classification

Code

14. MALFUNCTION CODE Causes

Resulting

Estimated abnormal parts

PB

operation PB abnor-

The main body

AC drive board (ACDB)

reached, after the glue tank heater

and the PB stop

Glue tank heater (H1)

(H1) is turned ON, temperature

immediately to

Glue apply roller heater (H2)

detected by the glue apply roller

turn OFF the main

PB control board (PBCB)

temperature sensor (TH1) has not

relay (RL1).

PB drive board (PBDB)

SC78-46 When control temperature is **

mality

risen to a prescribed level within a

Glue apply roller motor

specified time period.

(M32) Glue apply roller temperature sensor (TH1)

SC78-47 An abnormal high temperature is **

AC drive board (ACDB)

detected by the glue apply roller

Glue tank heater (H1)

temperature sensor (TH1).

Glue apply roller heater (H2) PB control board (PBCB) PB drive board (PBDB) Glue apply roller motor (M32) Glue apply roller temperature sensor (TH1)

SC78-48 An abnormal high temperature is **

AC drive board (ACDB)

detected by the glue tank temper-

Glue tank heater (H1)

ature sensor /Up (TH2).

Glue apply roller heater (H2) PB control board (PBCB) PB drive board (PBDB) Glue apply roller motor (M32) Glue tank temperature sensor /Up (TH2)

SC78-49 An abnormal high temperature is **

AC drive board (ACDB)

detected by the glue tank temper-

Glue tank heater (H1)

ature sensor /Md (TH3).

Glue apply roller heater (H2) PB control board (PBCB) PB drive board (PBDB) Glue apply roller motor (M32) Glue tank temperature sensor /Md (TH3)

SC78-50 An abnormal high temperature is **

AC drive board (ACDB)

detected by the glue tank temper-

Glue tank heater (H1)

ature sensor /Lw (TH4).

Glue apply roller heater (H2) PB control board (PBCB) PB drive board (PBDB) Glue apply roller motor (M32) Glue tank temperature sensor /Lw (TH4)

2

637

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Code

Field Service Ver3.0 Nov.2006 Causes

Resulting

Estimated abnormal parts

operation PB

bizhub PRO 1050/1050P /1050e/1050eP

14. MALFUNCTION CODE

PB abnor-

The main body

AC drive board (ACDB)

sensor (TH1) high temperature

and the PB stop

Glue tank heater (H1)

hardware detection.

immediately to

Glue apply roller heater (H2)

An abnormal high temperature is

turn OFF the main

PB control board (PBCB)

detected by the glue apply roller

relay (RL1).

PB drive board (PBDB)

SC78-51 The glue apply roller temperature **

mality

temperature sensor (TH1).

Glue apply roller motor (M32) Glue apply roller temperature sensor (TH1)

SC78-52 The glue tank temperature sensor **

AC drive board (ACDB)

/Up (TH2) high temperature hard-

Glue tank heater (H1)

ware detection.

Glue apply roller heater (H2)

An abnormal high temperature is

PB control board (PBCB)

detected by the glue tank temper-

PB drive board (PBDB)

ature sensor /Up (TH2).

Glue apply roller motor (M32) Glue tank temperature sensor /Up (TH2)

SC78-53 The glue tank temperature sensor **

AC drive board (ACDB)

/Md (TH3) high temperature hard-

Glue tank heater (H1)

ware detection.

Glue apply roller heater (H2)

An abnormal high temperature is

PB control board (PBCB)

detected by the glue tank temper-

PB drive board (PBDB)

ature sensor /Md (TH3).

Glue apply roller motor (M32) Glue tank temperature sensor /Md (TH3)

SC78-54 The glue tank temperature sensor **

AC drive board (ACDB)

/Lw (TH4) high temperature hard-

Glue tank heater (H1)

ware detection.

Glue apply roller heater (H2)

An abnormal high temperature is

PB control board (PBCB)

detected by the glue tank temper-

PB drive board (PBDB)

ature sensor /Lw (TH4).

Glue apply roller motor (M32) Glue tank temperature sensor /Lw (TH4)

SC78-55 An abnormal low temperature is **

AC drive board (ACDB)

detected by the glue apply roller

Glue tank heater (H1)

temperature sensor (TH1), after

Glue apply roller heater (H2)

completion of warm-up.

PB control board (PBCB) PB drive board (PBDB) Glue apply roller motor (M32) Glue apply roller temperature sensor (TH1)

638

2

Classification

Code

14. MALFUNCTION CODE Causes

Resulting

Estimated abnormal parts

PB

operation PB abnor-

The main body

AC drive board (ACDB)

detected by the glue tank temper-

and the PB stop

Glue tank heater (H1)

ature sensor /Up (TH2), after

immediately to

Glue apply roller heater (H2)

reaching glue supply control tem-

turn OFF the main

PB control board (PBCB)

perature.

relay (RL1).

PB drive board (PBDB)

SC78-56 An abnormal low temperature is **

mality

Glue apply roller motor (M32) Glue tank temperature sensor /Up (TH2) SC78-57 An abnormal low temperature is **

AC drive board (ACDB)

detected by the glue tank

Glue tank heater (H1)

temperature sensor /Md (TH3),

Glue apply roller heater (H2)

after the warming-up is com-

PB control board (PBCB)

pleted.

PB drive board (PBDB) Glue apply roller motor (M32) Glue tank temperature sensor /Md (TH3)

SC78-58 An abnormal low temperature is **

AC drive board (ACDB)

detected by the glue tank temper-

Glue tank heater (H1)

ature sensor /Lw (TH4), after the

Glue apply roller heater (H2)

warming-up is completed.

PB control board (PBCB) PB drive board (PBDB) Glue apply roller motor (M32) Glue tank temperature sensor /Lw (TH4)

SC78-59 Glue apply roller temperature sen**

AC drive board (ACDB)

sor (TH1) low temperature abnor-

Glue tank heater (H1)

mality hardware detection.

Glue apply roller heater (H2)

TH1 detected low temperature

PB control board (PBCB)

abnormality of the glue apply roller

PB drive board (PBDB)

abnormality detection signal after

Glue apply roller motor

the warming-up is completed.

(M32) Glue apply roller temperature sensor (TH1)

SC78-60 Glue tank temperature sensor/Up **

AC drive board (ACDB)

(TH2) low temperature abnormality

Glue tank heater (H1)

hardware detection .

Glue apply roller heater (H2)

TH2 detected low temperature

PB control board (PBCB)

abnormality of the glue tank

PB drive board (PBDB)

abnormality detection signal after

Glue apply roller motor

reaching the glue supply control

(M32)

temperature.

Glue tank temperature sensor /Up (TH2)

2

639

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Code

Field Service Ver3.0 Nov.2006 Causes

Resulting

Estimated abnormal parts

operation PB

bizhub PRO 1050/1050P /1050e/1050eP

14. MALFUNCTION CODE

PB abnor-

The main body

AC drive board (ACDB)

(TH3) low temperature abnormality

and the PB stop

Glue tank heater (H1)

hardware detection.

immediately to

Glue apply roller heater (H2)

TH3 detected low temperature

turn OFF the main

PB control board (PBCB)

abnormality of the glue tank

relay (RL1).

PB drive board (PBDB)

SC78-61 Glue tank temperature sensor/Md **

mality

abnormality detection signal after

Glue apply roller motor

the warming-up is completed.

(M32) Glue tank temperature sensor /Md (TH3)

SC78-62 Glue tank temperature sensor /Lw **

AC drive board (ACDB)

(TH4) low temperature abnormality

Glue tank heater (H1)

hardware detection.

Glue apply roller heater (H2)

TH4 detected low temperature

PB control board (PBCB)

abnormality of the glue tank

PB drive board (PBDB)

abnormality detection signal after

Glue apply roller motor

the warming-up is completed.

(M32) Glue tank temperature sensor /Lw (TH4)

SC78-63 Abnormal rotation of the exhaust

AC drive board (ACDB)

fan/2 (M81) on start-up does not

PB control board (PBCB)

recover by reboot.

PB drive board (PBDB)

Abnormal rotation of the exhaust

Exhaust fan /2 (M81)

fan/2 (M81) during M81 is on does not recover by reboot. SC78-64 Abnormal rotation of the pellet

AC drive board (ACDB)

cooler fan (M4) on start-up does

PB control board (PBCB)

not recover by reboot.

PB drive board (PBDB)

Abnormal rotation of the pellet

Pellet supply cooling fan

cooler fan (M4) during M4 is on

motor (M4)

does not recover by reboot. SC78-91 Message queue full or the control abnormality of Sub CPU1 in the

PB control board (PBCB) Control program

PB control board (PBCB). SC78-92 Message queue full or the control abnormality of Sub CPU2 in the

PB control board (PBCB) Control program

PB control board (PBCB). SC78-93 Communication abnormality between Main CPU in the PB con-

PB control board (PBCB) Control program

trol board (PBCB) and Sub CPU1. SC78-94 Communication abnormality between Main CPU in the PB con-

PB control board (PBCB) Control program

trol board (PBCB) and Sub CPU2. SC78-96 Paper feed abnormality between the main body and the PB. SC78-97 Non-volatile memory error in the PB control board (PBCB).

640

2

PB control board (PBCB) Control program PB control board (PBCB) Control program

Classification

Code

14. MALFUNCTION CODE Causes

Resulting

Estimated abnormal parts

PB

operation PB

SC78-98 PB operation prohibition abnor-

The main body

abnor-

mality.

and the PB stop

mality

PB received operation start signal

immediately to

from the main body when the PB

turn OFF the main

is unready.

relay (RL1).

SC78-99 Message queue of the communi-

Control program

Control program

cation among tasks in the PB is

Main body

full. Commu- SC80-01 In the communication check

The main body

Overall control board

nication

between the image processing

stops immediately

(OACB)

abnor-

board (IPB) and the printer control

to turn OFF the

Printer control board (PRCB)

mality

board (PRCB), the printer control

main relay (RL1).

Loose connection

does not respond within a specified period of time after the main power switch (SW1) and the sub power switch (SW2) turn ON. Or ISW information is not written on PRCB. SC80-02 In the communication check between the image processing board (IPB) and the printer control board (PRCB), an error is detected from PRCB. Or transmission is not completed. SC80-03 In the communication check

Overall control board

between the image processing

(OACB)

board (IPB) and the operation

Operation board /1 (OB1)

board (OB1), an error is detected

Loose connection

from the OB1. Or transmission is not completed. SC80-11 ISW information is not written on

Printer control board (PRCB)

Printer control board (PRCB). SC80-30 No normal header is transmitted

Overall control board

within a specified period of time

(OACB)

after ISW is started.

ISW Cable

SC80-31 An error is detected while downloading ISW.

Overall control board (OACB) ISW file abnormality ISW Cable

FD

SC80-32 An error is detected because ISW

ROM on each board

data cannot be written on image

Inter-board communication

processing board (IPB).

harness

SC80-40 The firmware is not written on FD

FD firmware

or an error is detected during the

FD control board (FDCB)

ROM check.

Wiring harness between the FDCB and the main body

2

641

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

SD

operation Commu-

SC80-41 The firmware is not written on SD

The main body

SD firmware

nication

or an error is detected during the

stops immediately

SD control board (SDCB)

abnor-

ROM check.

to turn OFF the

Wiring harness between the

main relay (RL1).

SDCB and the main body

mality FS

SC80-42 The firmware is not written on FS

FS firmware

or an error is detected during the

FNS control board (FNSCB)

ROM check.

Wiring harness between the FNSCB and the main body

LS

SC80-43 The firmware is not written on first

LS firmware

LS or an error is detected during

LS control board (LSCB)

the ROM check.

Wiring harness between the LSCB and the main body

SC80-44 The firmware is not written on sec-

LS firmware

ond LS or an error is detected

LS control board (LSCB)

during the ROM check.

Wiring harness between the LSCB and the main body

IC

SC80-45 The firmware is not written on ICB or an error is detected during the

IC firmware IC board (ICB)

ROM check. PB

SC80-46 The firmware is not written on PB or an error is detected during the

PB firmware PB control board (PBCB)

ROM check. SC90-01 In the initial communication check

Main body

bizhub PRO 1050/1050P /1050e/1050eP

14. MALFUNCTION CODE

Printer control board (PRCB)

between ADU drive board /1

ADU drive board /1

(ADJDB1) and printer control

(ADJDB1)

board (PRCB), no response is

Loose connection

returned from ADUDB1 after a specified time from turning ON of the main power switch (SW1) and sub power switch (SW2) (ID=0). SC90-02 In the initial communication check

Printer control board (PRCB)

between ADU drive board /1

ADU drive board /1

(ADJDB2) and printer control

(ADJDB1)

board (PRCB), no response is

Loose connection

returned from ADUDB2 after a specified time from turning ON of the main power switch (SW1) and sub power switch (SW2) (ID7). SC90-03 In the communication check between ADU drive board /1 (ADUDB1) and

ADU drive board /1

printer control board (PRCB), an error

(ADJDB1)

was detected (ID=0).

Loose connection

SC90-04 In the communication check between

642

2

Printer control board (PRCB)

Printer control board (PRCB)

ADU drive board /1 (ADUDB2) and

ADU drive board /1

printer control board (PRCB), an error

(ADJDB1)

was detected (ID=').

Loose connection

Classification

Code

14. MALFUNCTION CODE Causes

Resulting

Estimated abnormal parts

Main body

operation Commu- SC90-05 In the initial communication check

The main body

Printer control board (PRCB)

nication

between ADU drive board /1

stops immediately

ADU drive board /1

abnor-

(ADJDB1) and printer control

to turn OFF the

(ADJDB1)

mality

board (PRCB), no response is

Rl1 (main).

Loose connection

returned from ADUDB1 after a specified time from turning ON of the main power switch (SW1) and sub power switch (SW2) (ID=11). SC90-06 In the communication check

Printer control board (PRCB)

between ADU drive board /1

ADU drive board /1

(ADUDB1) and printer control

(ADJDB1)

board (PRCB), an error was

Loose connection

detected (ID=11). Power SC93-01 Error detection signal (blown fuse)

ADU drive board /1

abnor-

of ADU drive board /1 (ADUDB1)

(ADJDB1)

mality

was detected. SC93-05 Error detection signal (blown fuse) of offset sensor (PS54) or transfer

DC power supply /1 (DCPS1)

exposure lamp (TSL) was detected and an error signal (24V disconnection) was detected. SC93-06 Error detection signal (blown fuse)

Centering sensor (PS54)

of offset sensor (PS54) or transfer

Transfer exposure lamp

exposure lamp (TSL) was

(TSL)

detected but no error signal (24V

ADU lock solenoid (SD6)

disconnection) is detected.

Reverse/exit solenoid (SD7) Thick paper assist solenoid (SD8)

SC93-08 Error detection signal (24V blown

PF drive board (PFUDB)

fuse) of PF drive board (PFUDB) was detected. Fan

SC95-01 The EM signal is found abnormal a

ADU drive board /1

abnor-

specified period of time after the

(ADJDB1)

mality

ADU cooling fans /1 (FM14), /2

ADU cooling fan /1 (FM14), /

(FM15) and /3 (FM13), the sensor

2 (FM15), /3 (FM13)

cooling fan (FM16) and the regis-

Sensor cooling fan (FM16)

tration cooling fan (FM17) turn on.

Registration cooling fan

And the signal is still found abnor-

(FM17)

mal a specified period of time after it turns on again after turning off, and the door close of the door open/close sensors /1 (PS1) and / 2 (PS2) and the PF door open/ close sensor (PS70) has been detected 10 times in a row.

1

643

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

Field Service Ver3.0 Nov.2006

C. Function to detach defective sections For those abnormalities listed in the table below, defective units can be detached temporarily to use other control units. While detached, an error detection is not carried out on these detached units. There are 2 methods of setting for limited use. (1) User operation When an error code occurs, press the HELP key following the message on the LCD and then turn the power switch (SW2) OFF and ON. This allows you to use it temporarily until the main power switch (SW1) is OFF and ON (including an OFF/ON operation by the weekly timer) next time. (2) DIPSW setting Turning the main switch OFF and ON after setting the specified software DIPSW bit allows you to make a limited use of it until the bit setting is released next time (this requires the OFF/ON operation of the main power switch (SW1)). Classifi- Error code

Description

Control while detached

DIPSW

Main body

PF

Main body

cation

DF

bizhub PRO 1050/1050P /1050e/1050eP

14. MALFUNCTION CODE

644

SC18-10

Paper lift motor /1 abnormality

Paper feed in tray /1 is unavail-

SC18-11

Tray /1 up abnormality 1

able

SC18-12

Tray /1 up abnormality 2

(The operation panel is displayed

SC18-13

Tray /1 up abnormality 3

SC18-20

Paper lift motor /2 abnormality

Paper feed in tray /2 is unavail-

SC18-21

Tray /2 up abnormality 1

able

SC18-22

Tray /2 up abnormality 2

(The control panel is displayed in

SC18-23

Tray /2 up abnormality 3

SC18-30

Paper lift motor /3 abnormality

Paper feed in tray /3 is unavail-

SC18-31

Tray /3 up abnormality 1

able

SC18-32

Tray /3 up abnormality 2

(The control panel is displayed in

SC18-33

Tray /3 up abnormality 3

SC18-40

Paper lift motor /4 abnormality

Paper feed in tray /4 is unavail-

SC18-41

Tray /4 up abnormality 1

able

SC18-42

Tray /4 up abnormality 2

(The control panel is displayed in

SC18-43

Tray /4 up abnormality 3

SC18-50

Paper lift motor /5 abnormality

Paper feed in tray /5 is unavail-

SC18-51

Tray /5 up abnormality 1

able

SC18-52

Tray /5 up abnormality 2

(The control panel is displayed in

SC18-53

Tray /5 up abnormality 3

SC46-40

HDD initialization abnormality

The use of HDD is unavailable

SC46-41

JOB RAM storage abnormality

(not connected)

SC46-42

HDD periodic cleaning abnormality

SC46-43

HDD access error

SC67-01

Original registration abnormality

DF mode unavailable

SC67-02

Original conveyance abnormality

(DF connection not recognized)

SC67-03

Original reverse abnormality

SC67-04

RADF control board abnormality

DIPSW18-0

in hatching) DIPSW18-1

hatching) DIPSW18-2

hatching) DIPSW18-3

hatching) DIPSW20-4

hatching) DIPSW18-7

DIPSW18-4

Classifi- Error code

14. MALFUNCTION CODE Description

Control while detached

DIPSW

LS

DF

cation SC67-05

Cooling fan abnormality

DF mode unavailable

SC67-06

Original reverse abnormality

(DF connection not recognized)

SC67-07

Original reverse/exit abnormality

SC67-08

Tray up/down abnormality

SC76-01

Tandem (1st) LS stacker tray up down

The use of the tandem (1st) LS is

abnormality

unavailable.

SC76-02

Tandem (1st) LS shift unit drive abnormality

SC76-03

Tandem (1st) LS alignment plate drive

DIPSW18-4

DIPSW33-06

abnormality SC76-04

Tandem (1st) LS grip drive abnormality

SC76-05

Tandem (1st) LS stacker tray upper limit abnormality

SC76-06

Tandem (1st) LS stacker tray lower limit abnormality

SC76-07

Tandem (1st) LS paper cooling fan /Fr drive abnormality

SC76-08

Tandem (1st) LS cooling fan drive abnormality

SC76-09

Tandem (1st) LS paper cooling fan /Mi drive abnormality

SC76-10

Tandem (1st) LS motor cooling fan drive abnormality

SC76-11

Tandem (1st) LS paper cooling fan /Rr drive abnormality

SC76-31

Tandem (2nd) LS stacker tray up down

The use of the tandem (2nd) LS

abnormality

is unavailable

SC76-32

Tandem (2nd) LS shift unit drive abnormality

SC76-33

Tandem (2nd) LS alignment plate drive

DIPSW33-07

abnormality SC76-34

Tandem (2nd) LS grip drive abnormality

SC76-35

Tandem (2nd) LS stacker tray upper limit abnormality

SC76-36

Tandem (2nd) LS stacker tray lower limit abnormality

SC76-37

Tandem (2nd) LS paper cooling fan /Fr drive abnormality

SC76-38

Tandem (2nd) LS cooling fan drive abnormality

SC76-39

Tandem (2nd) LS paper cooling fan /Mi drive abnormality

SC76-40

Tandem (2nd) LS motor cooling fan drive abnormality

SC76-41

Tandem (2nd) LS paper cooling fan /Rr drive abnormality

645

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

Classifi- Error code

Field Service Ver3.0 Nov.2006 Description

Control while detached

DIPSW

FS

cation SC77-02

Tray up down drive abnormality

The use of sorting and stapling

SC77-03

Alignment drive abnormality

functions is unavailable

SC77-04

Paper exit roller drive abnormality

SC77-05

Paper exit opening drive abnormality

SC77-06

Staple abnormality

SC77-07

Staple rotation drive abnormality (skew

DIPSW35-1

The use of staple is unavailable

DIPSW35-0

DIPSW35-1

rotation) SC77-08

Staple rotation abnormality (vertical rotation)

SC77-11

Staple unit /Fr abnormality

SC77-12

Staple unit /Rr abnormality

SC77-15

Paper exit arm drive abnormality

The use of sorting and stapling

SC77-21

Rear stopper drive abnormality

functions is unavailable

SC77-22

Stack assist drive abnormality

SC77-25

Intermediate roller open/close drive

FD

abnormality SC77-30

1st folding cam drive abnormality

The use of the folding function

SC77-31

2nd folding cam drive abnormality

and the punch section is unavail-

DIPSW33-0

able SC77-32

3rd folding cam drive abnormality

SC77-33

2 holes punch drive abnormality

SC77-34

3 holes/4 holes punch drive abnormality

SC77-35

Punch alignment plate drive abnormality

SC77-36

Punch paper rear registration drive abnormality

SC77-37

Main tray upper limit abnormality

Main tray paper exit is unavail-

DIPSW33-2

able

SD

bizhub PRO 1050/1050P /1050e/1050eP

14. MALFUNCTION CODE

SC77-38

Main tray lower limit abnormality

SC77-39

PI lift plate /Up up/down abnormality

The use of the PI section

SC77-40

PI lift plate /Lw up/down abnormality

unavailable

SC77-41

Entrance conveyance drive abnormality

The use of the entire FD unavail-

SC77-42

Intermediate conveyance drive abnormality

able

SC77-43

PI conveyance drive abnormality

SC77-44

Paper exit conveyance drive abnormality

SC77-60

Bundle exit drive abnormality

DIPSW33-3

DIPSW33-4

The use of the saddle stitching, multi

DIPSW34-0,

center folding and trimmer unavail-

1, 3

able SC77-61 SC77-62

Folding main scan alignment drive

The use of the saddle stitching,

DIPSW34-0,

abnormality

multi center folding, multi letter

1, 2, 3

Folding sub scan alignment paper exit

folding and trimmer unavailable

drive abnormality

646

1

Classifi- Error code

14. MALFUNCTION CODE Description

Control while detached

DIPSW

Saddle stitching alignment/Rt drive

The use of the saddle stitching,

DIPSW34-0,

abnormality

multi center folding and trimmer

1, 3

SC77-64

Bundle arm drive abnormality

unavailable

SC77-65

Bundle clip drive abnormality

SC77-66

Bundle registration drive abnormality

SC77-67

Overlap drive abnormality

The use of the saddle stitching,

DIPSW34-0,

Folding main scan alignment /Rr drive

multi center folding, multi letter

1, 2, 3

abnormality

folding and trimmer unavailable

Stapler movement drive abnormality

The use of the saddle stitching,

DIPSW34-0,

Saddle stitching alignment /Lt drive

multi center folding and trimmer

1, 3

abnormality

unavailable

SD

cation SC77-63

SC77-68 SC77-69 SC77-70 SC77-71

Bundle press movement drive abnormality

SC77-72

1st folding blade drive abnormality

The use of the saddle stitching,

DIPSW34-0,

multi center folding, multi letter

1, 2, 3

folding and trimmer unavailable SC77-73

2nd folding blade abnormality

The use of the multi center fold-

DIPSW34-2

ing unavailable SC77-74

Clincher up down drive abnormality

The use of the saddle stitching,

SC77-75 SC77-76

Saddle stitching press drive abnormality multi center folding and trimmer unavailable Bundle arm rotation drive abnormality

SC77-77

Bundle press drive abnormality

SC77-78

Bundle press stage up down drive

DIPSW34-0, 1, 3

abnormality SC77-79

Guide shaft drive abnormality

SC77-80

Stapler /Rt drive abnormality

The use of the saddle stitching

DIPSW34-0,

SC77-81

Stapler /Lt drive abnormality

and trimmer unavailable

3

SC77-82

Trimmer blade drive abnormality

The use of the trimmer unavailable

DIPSW34-3

SC77-83

Trimmer press drive abnormality

SC77-84

Bundle arm assist drive abnormality

The use of the saddle stitching, multi

DIPSW34-0,

center folding and trimmer unavailable 1, 3 SC77-86

Horizontal conveyance drive abnormal-

The use of the coupling exit and

DIPSW34-4

ity

subtray paper exit unavailable

SC77-87

Folding entrance drive abnormality

The use of the saddle stitching,

DIPSW34-0,

SC77-88

Folding conveyance drive abnormality

multi center folding, multi letter

1, 2, 3

folding and trimmer unavailable SC77-89

Bundle exit drive abnormality

The use of the saddle stitching, multi

DIPSW34-0,

center folding and trimmer unavailable 1, 3 SC77-90

Folding sub scan alignment paper exit

The use of the saddle stitching,

DIPSW34-0,

drive abnormality

multi center folding, multi letter

1, 2, 3

folding and trimmer unavailable SC77-91

Scraps removal fan drive abnormality

The use of the trimmer unavail-

DIPSW34-3

able

1

647

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

Classifi- Error code

Field Service Ver3.0 Nov.2006 Description

Control while detached

Entrance conveyance drive abnormal-

The use of the PB is unavailable

DIPSW

cation SC78-01

PB

bizhub PRO 1050/1050P /1050e/1050eP

14. MALFUNCTION CODE

DIPSW35-5

ity SC78-02 SC78-04

Intermediate conveyance drive abnor-

Ejecting onto the sub tray is pos- DIPSW35-4

mality

sible.

SC entrance conveyance drive abnormality

SC78-05

SC switchback conveyance drive abnormality

SC78-06

SC switchback roller release drive abnormality

SC78-07

SC alignment drive abnomality

SC78-08

SC paper detection conveyance drive abnormality

SC78-09

SC roller release drive abnormality

SC78-10

SC clamp entrance movement drive abnomality

SC78-11

SC clamp entrance roller release drive abnormality

SC78-12

Clamp alignment drive abnormality

SC78-13

Clamp open/close drive abnormality

SC78-14

Clamp rotation drive abnormality

SC78-15

Glue tank movement drive abnormality

SC78-16

Glue apply roller rotation drive abnormality

SC78-18

Pellet supply arm drive abnormality

SC78-19

Up/down cover paper alignment drive abnormality

SC78-20

Up/down cover paper book paper exit drive abnormality

SC78-21

Driven arm /Rt drive abnormality

SC78-22

Driven arm /Lt drive abnormality

SC78-23

Up/down cover paper conveyance drive abnormality

SC78-24

Up/down cover paper/Fr up/down drive abnormality

SC78-25

Up/down cover paper/Rr up/down drive abnormality

SC78-26

Cover paper folding board /Rt drive abnormality

SC78-27

Cover paper folding board /Lt drive abnormality

SC78-28

Cover paper trimming cutter drive abnormality

SC78-30

648

2

Carriage belt drive abnormality

Classifi- Error code

14. MALFUNCTION CODE Description

Control while detached

DIPSW

PB

cation SC78-31

Carriage size movement drive abnor-

Ejecting onto the sub tray is pos- DIPSW35-4

mality

sible.

SC78-32

Carriage up/down drive abnormality

SC78-33

Book movement drive abnormality

SC78-34

Book stopper drive abnormality

SC78-35

Cover paper tray fan /1 drive abnomal- Paper feed from the PB is ity

SC78-36

DIPSW35-3

unavailable.

Cover paper tray fan /2 drive abnomality

SC78-37

Cover paper tray up/down drive abnomality

SC78-38

Cover page conveyance drive abnormality

SC78-39

Exhaust fan drive abnormality

Ejecting onto the sub tray is pos- DIPSW35-4 sible.

SC78-40

Warming-up abnormality

The use of the PB is unavailable

DIPSW35-5

Glue tank middle temperature abnormality SC78-41

Warming-up abnormality Glue tank low temperature abnormality

SC78-42

Warming-up abnormality Glue apply roller temperature abnormality

SC78-43

Glue supply abnormality Glue tank high temperature abnormallity

SC78-44

Heater continuous energization abnormality Glue tank middle temperature abnormality

SC78-45

Heater continuous energization abnormality Glue tank low temperature abnormality

SC78-46

Heater continuous energization abnormality Glue apply roller temperature abnormality

SC78-47

High temperature abnormality Glue apply roller temperature abnormality

SC78-48

High temperature abnormality Glue tank high temperature abnormallity

2

649

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

Classifi- Error code

Field Service Ver3.0 Nov.2006 Description

Control while detached

DIPSW

cation SC78-49

PB

bizhub PRO 1050/1050P /1050e/1050eP

14. MALFUNCTION CODE

High temperature abnormality Glue tank middle temperature abnormality

SC78-50

High temperature abnormality Glue tank low temperature abnormality

SC78-51

High temperature abnormality Glue apply roller temperature abnormality

SC78-52

High temperature abnormality Glue tank high temperature abnormallity

SC78-53

High temperature abnormality Glue tank middle temperature abnormality

SC78-54

High temperature abnormality Glue tank low temperature abnormality

SC78-55

High temperature abnormality Glue apply roller temperature abnormality

SC78-56

Low temperature abnormality Glue tank high temperature abnormallity

SC78-57

Low temperature abnormality Glue tank middle temperature abnormality

SC78-58

Low temperature abnormality Glue tank low temperature abnormality

SC78-59

Low temperature abnormality Glue apply roller temperature abnormality

SC78-60

Low temperature abnormality Glue tank high temperature abnormallity

SC78-61

Low temperature abnormality Glue tank middle temperature abnormality

SC78-62

Low temperature abnormality Glue tank low temperature abnormality

650

2

The use of the PB is unavailable

DIPSW35-5

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

„ APPENDIX 15. ELECTRICAL PARTS LAYOUT DRAWING 15.1 Main body A. Switch/sensor (1) Main body rear side

[3]

[2]

[1] 1050fs5001c

[1]

Pump encoder sensor /1 (PS28)

[2]

Pump encoder sensor /2 (PS29)

[3]

Dehumidification heater switch (SW3)

651

bizhub PRO 1050/1050P /1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

(2) Main body upper surface

[6] [5] [7]

[8]

[9] [1]

[4] [3]

[2] 1050fs5002c

652

[1]

Air motor encoder sensor (PS30)

[6]

Door open/close sensor /1 (PS1)

[2]

Main power switch (SW1)

[7]

Scanner home sensor (PS51)

[3]

Interlock switch /2 (MS2)

[8]

APS sensor /1 (PS52)

[4]

Door open/close sensor /2 (PS2)

[9]

APS sensor /2 (PS53)

[5]

Interlock switch /1 (MS1)

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 (3) Cleaning section

[2]

[1] [1]

Blade sensor /1 (PS24)

1050fs5003c

[2]

Blade sensor /2 (PS25)

(4) Charger unit

[2] [1]

Charger cleaning home sensor (PS26)

[1] [2]

1050fs5004c

Charger cleaning limit sensor (PS27)

653

bizhub PRO 1050/1050P /1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

(5) Toner supply section

[1]

[2]

[3] [4] [5]

1050fs5005c

[1]

Toner remaining sensor /1 (PS31)

[4]

Toner remaining sensor /3 (PS33)

[2]

Door switch /2 (SW5)

[5]

Toner remaining sensor /4 (PS34)

[3]

Toner remaining sensor /2 (PS32)

(6) Photosensitive material section

[2]

[1] 1050fs5006c

[1]

654

Drum temperature sensor (TH5)

[2]

Drum potential sensor (DPS)

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 (7) Paper feed section

[8]

[6]

[7]

[5]

[1] [4]

[3]

[2]

1050fs5062c

[1]

Handle release sensor /1 (PS9), /2 (PS15)

[5]

Remaining paper VR /1 (VR1), /2 (VR3)

[2]

Paper size VR /1 (VR2), /2 (VR4)

[6]

Upper limit sensor /1 (PS6), /2 (PS12)

[3]

Paper size sensor /Rr1 (PS5), /2 (PS11)

[7]

Paper feed sensor /1 (PS7), /2 (PS13)

[4]

Paper size sensor /Fr1 (PS4), /Fr2 (PS10)

[8]

Paper empty sensor /1 (PS8), /2 (PS14)

655

bizhub PRO 1050/1050P /1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

(8) Vertical conveyance section

[1]

[7]

[6]

[5]

[2] [4]

[3]

1050fs5063c

656

[1]

Loop sensor (PS16)

[5]

Vertical conveyance sensor /2 (PS20)

[2]

Door switch /1 (SW4)

[6]

Pre-registration sensor /1 (PS17)

[3]

Pre-registration sensor /2 (PS18)

[7]

Vertical conveyance sensor /1 (PS19)

[4]

Vertical conveyance sensor /3 (PS21)

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 (9) Registration section

[2]

[3]

[4]

[1]

1050fs5007c

[1]

ADU deceleration sensor (PS42)

[3]

Paper leading edge sensor (PS41)

[2]

Centering sensor (PS54)

[4]

Registration sensor (PS40)

(10) ADU section 1

[6]

[5]

[7]

[8]

[9]

[4]

[10]

[3]

[2]

[1]

[1]

ADU exit sensor (PS43)

[6]

Paper exit sensor (PS3)

[2]

ADU conveyance sensor /2 (PS36)

[7]

Reverse sensor /1 (PS48)

[3]

ADU conveyance sensor /1 (PS35)

[8]

Reverse sensor /2 (PS47)

[4]

ADU accelerate sensor (PS49)

[9]

ADU reverse sensor /1 (PS46)

[5]

ADU reverse paper exit sensor (PS50)

[10]

ADU reverse sensor /2 (PS45)

1050fs5008c

657

bizhub PRO 1050/1050P /1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

(11) ADU section 2

[3]

[1]

[2]

1050fs5009c

[1]

Transfer/separation cleaning limit sensor (PS39)

[2]

Transfer/separation cleaning home sensor (PS38)

[3]

ADU handle release sensor (PS44)

(12) Transfer/separation charger unit

[1]

1050fs5010c

[1]

658

Transfer assist home sensor (PS37)

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 (13) Fusing section

[8] [7] [6]

[3] [4]

[5]

[2]

[1] 1050fs5011c

[1]

Fusing jam sensor (PS23)

[5]

Thermistor /4 (TH4)

[2]

Fusing exit sensor (PS22)

[6]

Thermostat /1 (TS1)

[3]

Thermistor /3 (TH3)

[7]

Thermistor /1 (TH1)

[4]

Thermostat /2 (TS2)

[8]

Thermistor /2 (TH2)

(14) Operation panel section

[1]

1050fs5012c

[1]

Power switch (SW2)

659

bizhub PRO 1050/1050P /1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

B. Load (1) Main body rear side

[14]

[15]

[16] [17] [18]

[19]

[20] [21]

[13]

[1] [2] [3]

[12] [11]

[4]

[10] [5] [9]

[6]

[8]

660

[7]

[1]

Pump cooling fan (FM11)

[12]

Vertical conveyance motor (M8)

[2]

Cooling fan /1 (FM1)

[13]

IC cooling fan (FM24)

[3]

Paper exit motor /1 (M9)

[14]

Developing motor (M3)

[4]

ADU reverse paper exit motor (M31)

[15]

Drum motor (M2)

[5]

Conveyance motor (M5)

[16]

Cooling fan /3 (FM3)

[6]

Transfer/separation suction fan (FM4)

[17]

Scanner motor (M27)

[7]

Power supply cooling fan /3 (FM27)

[18]

Cooling fan /2 (FM2)

[8]

Power supply cooling fan /2 (FM26)

[19]

Fusing motor (M1)

[9]

Power supply cooling fan /1 (FM25)

[20]

Air pump motor (M29)

[10]

Paper feed motor (M4)

[21]

Toner pump motor (M28)

[11]

Developing suction fan (FM5)

2

1050fs5013d

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 (2) Main body upper surface

[3]

[1]

[2]

[4] 1050fs5014c

[1]

Air separation motor (M10)

[3]

Scanner cooling fan (FM19)

[2]

IPB cooling fan (FM12)

[4]

Suction fan /4 (FM29) (1050e/1050eP only)

(3) Main body right side

[1]

[2]

[3] [4]

1050fs5015c

[1]

Polygon cooling fan (FM18)

[3]

Suction fan /2 (FM7)

[2]

Suction fan /1 (FM6)

[4]

Suction fan /3 (FM8)

2

661

bizhub PRO 1050/1050P /1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

(4) Main body left side

[3]

[2]

[1]

1050fs5016c

[1]

Paper exit cooling fan /2 (FM10)

[2]

Paper exit cooling fan /3 (FM28)

[3]

Paper exit cooling fan /1 (FM9)

(5) Cleaning section

[1]

1050fs5017c

[1]

662

Blade motor (M22)

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 (6) Charger unit

[1]

[1]

1050fs5018c

Charger cleaning motor (M23)

(7) Toner supply section

[5]

[1]

[4]

[2]

[3]

1050fs5019c

[1]

Tray lock solenoid /1 (SD1)

[4]

Toner hopper motor (M7)

[2]

Tray lock solenoid /2 (SD2)

[5]

Toner bottle motor (M6)

[3]

Intermediate hopper motor (M11)

663

bizhub PRO 1050/1050P /1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

(8) Drum claw unit

[1]

1050fs5020c

[1]

Drum claw solenoid (SD5)

(9) Paper feed section

[5]

[6]

[4]

[1]

[3]

[2]

1050fs5064c

664

[1]

Paper feed clutch /1 (CL4), /2 (CL6)

[4]

Pick-up solenoid /1 (SD3), /2 (SD4)

[2]

Separation clutch /1 (CL5), /2 (CL7)

[5]

Paper feed assist fan /Fr1 (FM20), /Fr2 (FM22)

[3]

Paper lift motor /1 (M25), /2 (M26)

[6]

Paper feed assist fan /Rr1 (FM21), /Rr2 (FM23)

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

[1]

[2] 1050fs5066c

[1]

Dehumidification heater /1 (HTR1)

[2]

Dehumidification heater /2 (HTR2)

(10) Vertical conveyance section

[3]

[2]

[1] 1050fs5065c

[1]

Pre-registration clutch /2 (CL3)

[2]

Vertical conveyance clutch (CL2)

[3]

Pre-registration clutch /1 (CL1)

665

bizhub PRO 1050/1050P /1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

(11) ADU

[1]

[2]

[3]

[4]

[6]

[7] [17]

[11]

[16] [5] [15] [14] [13] [12]

[8] [10] [9]

1050fs5021c

666

[1]

Reverse/exit solenoid (SD7)

[10]

Registration cooling fan (FM17)

[2]

ADU cooling fan /3 (FM13)

[11]

Loop motor (M18)

[3]

Thick paper assist solenoid (SD8)

[12]

ADU cooling fan /1 (FM14)

[4]

Transfer assist motor (M19)

[13]

Registration motor (M17)

[5]

Reverse paper exit motor (M13)

[14]

ADU lock solenoid (SD6)

[6]

ADU conveyance motor /2 (M16)

[15]

Transfer/separation cleaning motor (M20)

[7]

ADU accelerate motor (M14)

[16]

ADU reverse motor (M12)

[8]

ADU cooling fan /2 (FM15)

[17]

Sensor cooling fan (FM16)

[9]

ADU conveyance motor /1 (M15)

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 (12) Writing section

[1]

1050fs5022c

[1]

Polygon motor (M21)

(13) Fusing section

[1]

1050fs5023c

[1]

Web motor (M24)

667

bizhub PRO 1050/1050P /1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

C. Boards and others (1) Main body rear side

[24]

[25]

[6] [18] [19] [20] [21]

[22]

[23]

[7] [8]

[9]

[1] [2] [3] [4] [5]

[17]

668

[16]

[15]

[14] [13] [12]

[11]

[10]

[1]

Recycle cut drive board (RCDB)

[13]

Coil (L)

[2]

High voltage unit /1 (HV1)

[14]

Transformer /2 (T2)

[3]

PCI relay board (PCIRB)

[15]

DC power supply /2 (DCPS2)

[4]

Printer control board (PRCB)

[16]

Hard disk /2 (HDD2)

[5]

AC drive board (ACDB)

[17]

DC power supply /1 (DCPS1)

[6]

Transformer /1 (T1)

[18]

Parameter board (PB)

[7]

Noise filter /2 (NF2)

[19]

Image processing board (IPB)

[8]

Noise filter /1 (NF1)

[20]

Hard disk /1 (HDD1)

[9]

Outlet

[21]

Overall control board (OACB)

[10]

Circuit breaker (CBR)

[22]

IC board (ICB)

[11]

Sub relay (RL2)

[23]

Scanner drive board (SDB)

[12]

Main relay (RL1)

[24]

Triac /2 (TRC2)

[25]

Triac /1 (TRC1)

1050fs5024c

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 (2) Main body upper surface

[4]

[3]

[2]

[1]

1050fs5025c

[1]

CCD board (CCDB)

[3]

Exposure lamp (L1)

[2]

L1 inverter (L1 INVB)

[4]

Total counter (CNT1)

(3) Charger unit

[1] [1]

1050fs5031c

Erase lamp (EL)

669

bizhub PRO 1050/1050P /1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

(4) Photosensitive material section

[2]

[1]

1050fs5026c

[1]

Drum potential sensor board (DPSB)

[2]

Toner control sensor board (TCSB)

(5) Registration section

[2]

[1]

670

Multi feed detection board /2 (MFDB2)

[1]

[2]

1050fs5027c

Multi feed detection board /1 (MFDB1)

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 (6) ADU section

[1]

[4]

[3]

[2]

1050fs5028c

[1]

Transfer exposure lamp (TSL)

[3]

ADU drive board /2 (ADUDB2)

[2]

High voltage unit /2 (HV2)

[4]

ADU drive board /1 (ADUDB1)

671

bizhub PRO 1050/1050P /1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

(7) Writing section

[2]

[3]

[1] 1050fs5029c

[1]

Polygon motor drive board (PMDB)

[2]

Index board (INDEXB)

[3]

Laser drive board (LDB)

(8) Fusing section

[2]

[3]

[1]

1050fs5030c

672

[1]

Fusing heater lamp /2 (L3)

[2]

Fusing heater lamp /3 (L4)

[3]

Fusing heater lamp /1 (L2)

15. ELECTRICAL PARTS LAYOUT DRAWING

(9) Operation panel section

[1] [2] [3] [8] [4]

[5]

[6] [7]

1050fs5032c

[1]

LCD board (LCDB)

[5]

Operation board /3 (OB3)

[2]

Backlight /1

[6]

Operation board /1 (OB1)

[3]

Backlight /2

[7]

Panel key board (PKB)

[4]

Operation board /2 (OB2)

[8]

OB inverter (OB INVB)

673

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P /1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

15.2 DF-603 A. Front side

[1]

[5]

[4]

674

[3]

[2]

df603fs5001c

[1]

Multi feed detection board /2 (MFDB2)

[4]

Gate solenoid (SD303)

[2]

Exit gate solenoid (SD304)

[5]

RADF open/close sensor (PS301)

[3]

Pressure roller release solenoid (SD302)

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 B. Rear side

[12]

[13]

[14] [15]

[1]

[2] [3] [4]

[5] [11]

[10]

[9]

[8]

[7]

[6]

df603fs5002c

[1]

Original conveyance motor (M301)

[9]

Original paper exit motor /1 (M304)

[2]

Original skew sensor /Rr (PS311)

[10]

Original paper exit motor /2 (M305)

[3]

Original conveyance sensor (PS308)

[11]

RADF control board (RADFCB)

[4]

Original skew sensor /Fr (PS312)

[12]

Cooling fan /Rt (FM302)

[5]

Cooling fan /Lt (FM301)

[13]

Tray up/down motor (M303)

[6]

APS timing sensor (PS317)

[14]

Cover open/close switch (MS301)

[7]

Original feed motor (M302)

[15]

Tray lower limit sensor (PS316)

[8]

SDF switching solenoid (SD301)

675

bizhub PRO 1050/1050P /1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

C. Upper surface

[15] [16] [17]

[1]

[2]

[3]

[5] [6]

[11]

[7]

[8]

[10]

[14] [13] [12]

[4]

[9]

df603fs5003c

676

[1]

Original count sensor (PS310)

[10]

Multi feed sensor /2 (MFS2)

[2]

Original size sensor /Lt (PS303)

[11]

Original registration sensor /Lt (PS306)

[3]

Original size sensor /Rt (PS302)

[12]

Original reverse sensor (PS309)

[4]

Reverse jam sensor (PS304)

[13]

Centering LED sensor /Fr (PS319)

[5]

Original empty sensor (PS305)

[14]

Centering sensor /Fr (PS320)

[6]

Tray upper limit sensor (PS315)

[15]

Centering sensor /Rr (PS321)

[7]

Original registration sensor /Rt (PS318)

[16]

Centering LED sensor /Rr (PS322)

[8]

Multi feed sensor /1 (MFS1)

[17]

Original exit sensor /Lt (PS307)

[9]

Multi feed detection board /1 (MFDB1)

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 D. Upper tray rear side

[1]

[2]

df603fs5004c

[1]

Tray board (TB)

[2]

Original size VR (VR301)

E. Reverse tray rear side

[1]

[2] [1]

Original exit sensor /Rt (PS314)

[2]

df603fs5005c

Original reverse/exit sensor (PS313)

677

bizhub PRO 1050/1050P /1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

15.3 PF-701 A. Configuration front side

[1] [6]

[2] [5]

[4]

[3] pf701fs5001c

[1]

Dehumidification heater /1 (HTR1)

[4]

Tray lock solenoid /3 (SD12)

[2]

Dehumidification heater /2 (HTR2)

[5]

Tray lock solenoid /2 (SD11)

[3]

Dehumidification heater /3 (HTR3)

[6]

Tray lock solenoid /1 (SD10)

B. Configuration left side/exit conveyance section

[1] [6] [2] [5]

[4]

[3] pf701fs5002c

678

[1]

Door open/close sensor (PS70)

[4]

PF exit sensor (PS99)

[2]

Door switch (SW10)

[5]

Horizontal conveyance door switch (SW13)

[3]

Paper feed motor (M40)

[6]

PF exit conveyance motor (M41)

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 C. Configuration rear side

[1] [2] [3] [7] [4] [5]

[6]

pf701fs5003c

[1]

Pre-registration clutch /1 (CL1)

[5]

Intermediate clutch /Lw (CL5)

[2]

Intermediate clutch /Up (CL2)

[6]

Pre-registration clutch /3 (CL4)

[3]

Cooling fan (FM20)

[7]

PF drive board (PFUDB)

[4]

Pre-registration clutch /2 (CL3)

679

bizhub PRO 1050/1050P /1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

D. Vertical conveyance section

[1] [2]

[12]

[3]

[4]

[5] [6]

[11]

[7]

[8] [10]

[9]

pf701fs5004c

680

[1]

Pre-registration sensor /1 (PS89)

[7]

Intermediate sensor /Lw (PS97)

[2]

Vertical conveyance sensor /1 (PS90)

[8]

Vertical conveyance sensor /3 (PS96)

[3]

Intermediate sensor /Up (PS91)

[9]

Pre-registration sensor /3 (PS95)

[4]

Loop sensor /1 (PS92)

[10]

Loop sensor /2 (PS94)

[5]

Pre-registration sensor /2 (PS93)

[11]

Vertical conveyance door switch /Lw (SW12)

[6]

Loop sensor /3 (PS98)

[12]

Vertical conveyance door switch /Up (SW11)

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 E. Tray section 1

[1]

[2]

[3] [10]

[4]

[5] [9]

[8] [7] [1]

[6]

Paper feed assist fan /Fr1, /Fr2, /Fr3

pf701fs5005c

[6]

(FM41/FM43/FM45)

Remaining paper VR /1, /2, /3 (VR10/VR12/ VR14)

[2]

Pick-up solenoid /1, /2, /3 (SD14/SD15/SD16)

[7]

Forced separation clutch (CL11) (tray 4 only)

[3]

Paper feed sensor /1, /2, /3 (PS72/PS78/PS84)

[8]

Separation clutch /1, /2, /3 (CL7/CL10/CL13)

[4]

Upper limit sensor /1, /2, /3 (PS71/PS77/PS83)

[9]

Pick-up clutch /1, /2, /3 (CL6/CL9/CL12)

[5]

Paper lift motor /1, /2, /3 (M42/M43/M44)

[10]

Paper feed assist fan /Rr1, /Rr2, /Rr3 (FM42/FM44/FM46)

681

bizhub PRO 1050/1050P /1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING F.

Field Service Ver3.0 Nov.2006

Tray section 2

[4]

[1]

[3] [1]

Paper size VR /1, /2, /3 (VR11/VR13/VR15)

[2]

Paper size sensor /Rr1, /Rr2, /Rr3 (PS76/ PS82/PS88)

[2] [3]

pf701fs5006c

Paper size sensor /Fr1, /Fr2, /Fr3 (PS75/ PS81/PS87)

[4]

Paper empty sensor /1, /2, /3 (PS73/PS79/ PS85)

G. PP-701 (OPTIONAL)

[1]

[2]

[3]

[4]

a08rf5c001ca

682

[1]

Rear paper feed assist fan /1 (FM50)

[3]

Rear paper feed assist fan /3 (FM52)

[2]

Rear paper feed assist fan /2 (FM51)

[4]

Front side direction

2

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

15.4 FD-501 A. Conveyance section front side/right side

[9]

[10]

[11]

[12]

[1]

[2]

[3] [4]

[8]

[5]

[7]

[6] fd501fs5001c

[1]

Multi feed detection board /1 (MFDB1)

[7]

Door switch (MS1)

[2]

FD entrance sensor (PS1)

[8]

Jam indicator board (JAMIB)

[3]

Roller solenoid /1 (SD5)

[9]

Temperature sensor board (TSB)

[4]

Roller solenoid /2 (SD6)

[10]

Multi feed detection board /2 (MFDB2)

[5]

Roller solenoid /3 (SD7)

[11]

PI exit sensor (PS4)

[6]

Roller solenoid /4 (SD8)

[12]

FD operation board (FDOB)

683

bizhub PRO 1050/1050P /1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

B. Major boards in the power source section

[1]

[2]

[3]

[4] [5] [6] [11]

[7] [10]

684

[9]

[8]

[1]

PI drive board (PIDB)

[7]

Noise filter (NF1)

[2]

FD control board (FDCB)

[8]

Inlet

[3]

Punch drive board (PDB)

[9]

Circuit breaker /1 (CBR1)

[4]

DC power supply (DCPS)

[10]

Circuit breaker /2 (CBR2)

[5]

Folding drive board (FDB)

[11]

Relay (RL1)

[6]

Outlet

fd501fs5002c

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 C. Conveyance section rear side/left side

[1] [3]

[4]

[2] [19]

[18] [17] [16] [15] [14]

[7]

[6]

[5]

[13] [8] [12]

[11]

[10]

[9]

fd501fs5003c

[1]

Sub tray paper full sensor (PS46)

[11]

Tray up down motor (M11)

[2]

Paper exit solenoid (SD12)

[12]

L size gate solenoid (SD4)

[3]

Sub tray paper exit sensor (PS16)

[13]

S size gate solenoid (SD3)

[4]

Sub tray paper full sensor (PS17)

[14]

Alignment motor (M12)

[5]

Main tray paper exit sensor (PS18)

[15]

Punch conveyance motor (M2)

[6]

Main tray upper limit sensor (PS20)

[16]

Intermediate conveyance motor (M3)

[7]

Sub tray gate solenoid (SD9)

[17]

Entrance gate solenoid (SD1)

[8]

Main tray empty sensor (PS23)

[18]

Entrance conveyance motor (M1)

[9]

Main tray folding paper full sensor (PS7)

[19]

Main tray paper exit motor (M17)

[10]

Main tray lower limit sensor (PS22)

685

bizhub PRO 1050/1050P /1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

D. PI rear side

[6]

[7]

[8]

[1]

[2]

[3]

[4]

[5]

fd501fs5004c

[1]

Paper lift motor /Up (M8)

[5]

PI registration clutch /Lw (CL2)

[2]

PI lift plate home sensor /Up (PS34)

[6]

PI conveyance sensor /Up (PS31)

[3]

Paper lift motor /Lw (M9)

[7]

PI conveyance motor (M7)

[4]

PI lift plate home sensor /Lw (PS40)

[8]

PI registration clutch /Up (CL1)

E. PI upper surface

[1]

[2]

[3]

[4]

[5]

[6]

[13]

686

[12]

[11] [10]

[9]

[8]

[7]

fd501fs5005c

[1]

PI paper set sensor /Up (PS44)

[7]

PI paper empty sensor /Up (PS33)

[2]

S size sensor /Up (PS36)

[8]

PI paper empty sensor /Lw (PS39)

[3]

PI max paper size sensor /Up (PS47)

[9]

PI conveyance sensor /Lw (PS37)

[4]

L size sensor /Up (PS35)

[10]

PI upper limit sensor /Lw (PS38)

[5]

Paper size VR /Up (VR31)

[11]

PI upper limit sensor /Up (PS32)

[6]

PI cover open/close sensor (PS43)

[12]

PI pick-up solenoid /Lw (SD14)

[13]

PI pick-up solenoid /Up (SD13)

F.

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 PI lower tray

[5]

[4]

[3]

[2]

[1]

fd501fs5006c

[1]

PI paper set sensor /Lw (PS45)

[4]

L size sensor /Lw (PS41)

[2]

Paper size VR /Lw (VR32)

[5]

PI max paper size sensor /Lw (PS48)

[3]

S size sensor /Lw (PS42)

687

bizhub PRO 1050/1050P /1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

G. Punch section

[1]

[12]

[11]

[10]

[9]

[2]

[8] [3] [7]

688

[6]

[5]

[4]

fd501fs5007c

[1]

Punch registration home sensor (PS11)

[7]

Punch conveyance sensor (PS5)

[2]

Punch motor (M10)

[8]

Punch scraps box set sensor (PS12)

[3]

3 holes/4 holes home sensor (PS9)

[9]

Alignment plate home sensor (PS10)

[4]

2 holes punch home sensor (PS8)

[10]

Punch scraps full sensor (PS26)

[5]

Punch registration motor (M13)

[11]

Folding exit sensor (PS2)

[6]

Punch registration sensor (PS6)

[12]

Intermediate conveyance sensor (PS13)

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 H. Folding unit front side/right side

[1]

[10]

[2]

[9] [3]

[8]

[7]

[4]

[6]

[5]

fd501fs5008c

[1]

S size conveyance sensor (PS58)

[6]

1st folding release motor (M14)

[2]

2nd folding roller solenoid (SD18)

[7]

2nd folding release motor (M15)

[3]

Folding entrance sensor (PS52)

[8]

2nd folding cam home sensor (PS56)

[4]

1st folding conveyance sensor (PS51)

[9]

3rd folding release motor (M16)

[5]

1st folding cam home sensor (PS55)

[10]

3rd folding cam home sensor (PS57)

689

bizhub PRO 1050/1050P /1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING I.

Field Service Ver3.0 Nov.2006

Folding unit rear side/left side

[1]

[2]

[6]

[5]

[4]

[3]

690

fd501fs5009c

[1]

3rd folding conveyance sensor (PS54)

[4]

2nd folding motor (M5)

[2]

2nd folding conveyance sensor (PS53)

[5]

Folding gate solenoid (SD15)

[3]

1st folding motor (M4)

[6]

3rd folding motor (M6)

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

15.5 LS-501/502 A. Front side

[14]

[15]

[16]

[17]

[18]

[19] [20]

[21]

[22] [1] [2]

[3] [4] [5] [6] [7] [10]

[13]

[12]

[9]

[8]

[11]

ls502fs5013c

[1]

Entrance conveyance lock solenoid (SD5)

[13]

Grip conveyance home sensor (PS5)

[2]

Entrance sensor (PS4)

[14]

Relay board /1 (RLB/1)

[3]

Paper press solenoid /1 (SD6)

[15]

Shift unit home sensor (PS11)

[4]

Paper cooling fan motor /Rr (FM5)

[16]

Stacker tray set LED (LED1)

[5]

Paper cooling fan motor /Mi (FM3)

[17]

Alignment plate home sensor (PS12)

[6]

Paper cooling fan motor /Fr (FM1)

[18]

Coupling conveyance lock solenoid (SD11)

[7]

Front door lock solenoid (SD4)

[8]

Front door switch (MS1)

[19]

Paper press solenoid /2 (SD7)

[9]

Hand cart set switch (RS1)

[20]

Alignment motor (M7)

[10]

Stacker tray set sensor (PS1)

[21]

2nd gate solenoid (SD10) (LS-501 only)

[11]

Stacker tray upper limit sensor (PS3)

[22]

Coupling conveyance motor (M6) (LS-502 only)

[12]

Paper detection sensor (PS19)

(LS-501 only)

2

691

bizhub PRO 1050/1050P /1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

B. Upper surface

[9]

[8]

692

[10] [11]

[7]

[12]

[6]

[1]

[5]

[4]

[3]

[2]

ls502fs5002c

[1]

Conveyance sensor /3 (PS17) (LS-501 only)

[7]

Paper cooling fan motor /1 (FM2)

[2]

Jam indication board (JAMIB)

[8]

Stacker tray operation board (TOB)

[3]

Coupling exit sensor (PS18) (LS-501 only)

[9]

Conveyance sensor /1 (PS7)

[4]

JAM door switch (RS2) (LS-501 only)

[10]

Sub tray full sensor (PS9)

[5]

Sub tray door sensor (PS8)

[11]

Sub tray exit sensor (PS10)

[6]

Paper cooling fan motor /2 (FM6)

[12]

Conveyance sensor /2 (PS16) (LS-501 only)

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 C. Rear side

[20] [19] [1] [18]

[2]

[17]

[3] [4]

[16]

[15]

[5]

[6] [14] [13]

[7]

[12]

[11]

[10]

[9]

[8]

ls502fs5003c

[1]

Shift unit motor (M5)

[11]

2,000 sheets stacked sensor (PS13)

[2]

Stacker tray upper limit switch (MS2)

[12]

Inlet (LS-501 only)

[3]

Grip conveyance motor (M4)

[13]

Stacker tray up down motor (M1)

[4]

Coupling conveyance motor (M6) (LS-501 only)

[14]

Stacker tray encoder sensor (PS2)

[5]

LS control board (LSCB)

[15]

Job partition solenoid (SD2)

[6]

DC power supply (DCPS) (LS-501 only)

[16]

1st gate solenoid (SD1)

[7]

Stacker tray lower limit switch (MS3)

[17]

Conveyance motor (M2)

[8]

Outlet (LS-501 only)

[18]

Sub tray exit motor (M3)

[9]

Stacker tray arm release sensor (PS15)

[19]

Motor cooling fan motor (FM4)

[10]

5,000 sheets stacked sensor (PS14)

[20]

Rear stopper solenoid (SD3)

2

693

bizhub PRO 1050/1050P /1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

D. Shift unit

[3]

[4]

[2]

694

[1]

ls502fs5004c

[1]

Front stopper solenoid (SD9)

[3]

Paper press solenoid /3 (SD8)

[2]

Relay board /2 (RLB/2)

[4]

Paper empty sensor (PS6)

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

15.6 FS-503 A. Rear side 1

[4]

[5]

[1]

[2]

[3]

fs503fs5001c

[1]

Counter reset sensor (PS15)

[4]

FNS drive board (FNSDB)

[2]

Tray lower limit sensor (PS3)

[5]

FNS control board (FNSCB)

[3]

Tray up down motor (M3)

695

bizhub PRO 1050/1050P /1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

B. Rear side 2

[6]

[7]

[8]

[1]

[2]

[3]

[5]

[4]

fs503fs5002c

[1]

Main tray exit motor (M7)

[5]

Gate solenoid (SD2)

[2]

Paper exit opening solenoid (SD9)

[6]

Conveyance motor (M1)

[3]

Paper exit opening sensor (PS12)

[7]

Paper exit opening motor (M8)

[4]

Bypass solenoid (SD5)

[8]

Sub tray exit motor (M6)

C. Front side

[8]

[9]

[10]

[1]

[2]

[7]

[6]

[3]

[5]

[4] fs503fs5003c

696

[1]

FNS entrance sensor (PS4)

[6]

Staple exit upper limit sensor (PS7)

[2]

Staple scraps box set sensor (PS34)

[7]

Tray upper limit sensor (PS2)

[3]

Door switch (MS1)

[8]

Main tray exit sensor (PS10)

[4]

Jam indication board (JAMIB)

[9]

Sub tray paper full sensor (PS30)

[5]

Stacker entrance sensor (PS5)

[10]

Sub tray paper exit sensor (PS1)

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 D. Stacker inside 1

[9]

[10]

[1]

[8] [2]

[3]

[7]

[5]

[4]

[6]

fs503fs5004c

[1]

Intermediate roller open close motor (M25)

[6]

Paper exit arm home sensor (PS9)

[2]

Stacker entrance motor (M13)

[7]

Stacker empty sensor (PS20)

[3]

Paper exit arm motor (M23)

[8]

Alignment home sensor /Fr (PS31)

[4]

Paddle motor (M2)

[9]

Intermediate roller release solenoid (SD7)

[5]

Intermediate roller home sensor (PS33)

[10]

Alignment home sensor /Rr (PS8)

697

bizhub PRO 1050/1050P /1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

E. Stacker inside 2

[10]

[9]

[1]

[2]

[3]

[4] [8]

[5]

[7]

698

[6]

fs503fs5005c

[1]

Alignment motor /Rr (M5)

[6]

Rear stopper motor (M26)

[2]

Alignment motor /Fr (M22)

[7]

Stapler movement motor (M11)

[3]

Stack assist guide motor (M24)

[8]

Stapler movement home sensor (PS11)

[4]

Stack assist home sensor (PS32)

[9]

Stapler rotation motor (M4)

[5]

Rear stopper home sensor (PS35)

[10]

Stapler rotation home sensor (PS14)

F.

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 Stapler

[6]

[5] [1]

[4]

[2] [3]

[1]

[2]

Stapler ready sensor /Rr (PS46)

[4]

Stapler board (STB)

Stapler ready sensor /Fr (PS47)

[5]

Staple empty sensor /Rr (PS44)

Stapler home sensor /Rr (PS40) Stapler home sensor /Fr (PS41)

[3]

fs503fs5006c

Cartridge set sensor /Rr (PS42)

Staple empty sensor /Fr (PS45) [6]

Stapler motor /Rr (M30) Stapler motor /Fr (M31)

Cartridge set sensor /Fr (PS43)

699

bizhub PRO 1050/1050P /1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

15.7 SD-501 A. Horizontal conveyance section (1) Entrance conveyance

[1]

[4]

[2]

[3]

15anf5c001na

[1]

Entrance gate solenoid (SD1)

[3]

Entrance sensor (PS1)

[2]

Entrance conveyance motor (M1)

[4]

Right side direction

(2) Horizontal conveyance

[5]

[6] [7]

[8]

[9]

[1]

[4]

700

[3]

[2]

15anf5c002na

[1]

Horizontal conveyance sensor /2 (PS3)

[6]

Roller release solenoid /4 (SD4)

[2]

Horizontal conveyance exit sensor (PS4)

[7]

Subtray exit sensor (PS11)

[3]

Horizontal conveyance motor (M2)

[8]

Front side direction

[4]

Horizontal conveyance gate solenoid (SD3)

[9]

Subtray paper full sensor (PS12)

[5]

Horizontal conveyance sensor /1 (PS2)

1

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 B. Right angle conveyance section

[1] [7] [8]

[9]

[2] [3]

[4] [5]

[6]

15anf5c003na

[1]

Right angle conveyance gate solenoid (SD2)

[6]

Front side direction

[2]

Right angle conveyance sensor /1 (PS5)

[7]

Roller release solenoid /2 (SD6)

[3]

Right angle conveyance motor (M6)

[8]

Right angle conveyance sensor /2 (PS6)

[4]

Overlap motor (M13)

[9]

Roller release solenoid /1 (SD5)

[5]

Overlap home sensor (PS17)

1

701

bizhub PRO 1050/1050P /1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

C. Folding section (1) Top side /1

[10] [1] [9]

[2]

[8]

[3]

[7]

[4] [6] [5] 15anf5c004na

[1]

2nd folding blade motor (M19)

[6]

Roller release solenoid /3 (SD7)

[2]

Folding main scan alignment home sensor /Fr2 (PS49)

[7]

Folding sensor /2 (PS44)

[3]

Folding main scan alignment home sensor /Fr1 (PS18)

[8]

2nd folding blade home sensor /2 (PS23)

[4]

Folding entrance sensor (PS60)

[9]

2nd folding blade home sensor /1 (PS22)

[5]

Front side direction

[10]

Folding passage sensor (PS8)

(2) Top side /2

[4]

[3] [1] [2]

15anf5c005na

702

[1]

Folding sub scan alignment home sensor (PS56)

[3]

Folding sensor /1 (PS7)

[2]

Folding main scan alignment motor /Rr (M14)

[4]

Front side direction

1

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 (3) Bottom side view

[12]

[8]

[9]

[10]

[11]

[1]

[2]

[7] [3]

[6]

[5] [4]

15anf5c006na

[1]

1st folding blade motor (M18)

[7]

Front side direction

[2]

Folding conveyance motor (M4)

[8]

Folding main scan alignment motor /Fr (M7)

[3]

Folding main scan alignment home sensor /Rr (PS19)

[9]

Folding entrance motor (M3)

[4]

1st folding blade home sensor /2 (PS21)

[10]

Folding sub scan alignment exit motor (M8)

[5]

1st folding blade home sensor /1 (PS20)

[11]

Guide shaft home sensor (PS46)

[6]

Guide shaft motor (M25)

[12]

Folding exit home sensor (PS24)

1

703

bizhub PRO 1050/1050P /1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

(4) Tri-folding exit

[4]

[1]

[2]

[3]

704

[1]

Tri-folding exit sensor (PS9)

[3]

Front side direction

[2]

Tri-folding paper full sensor (PS10)

[4]

Tri-folding exit clutch (CL1)

1

15anf5c007na

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 (5) Others

[1]

[2]

15anf5c008na

[1]

Folding unit lock solenoid (SD8)

[2]

Front side direction

D. Saddle stitching section (1) Bundle clip

[1]

[2]

[3]

[4]

15anf5c009na

[1]

Bundle sensor /1 (PS14)

[3]

Bundle clip motor (M11)

[2]

Bundle clip upper limit sensor (PS33)

[4]

Bundle clip lower limit sensor (PS30)

1

705

bizhub PRO 1050/1050P /1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

(2) Front side

[7]

[1]

[6]

[2]

[3] [5] [4] 15anf5c010na

[1]

Clincher solenoid /Rt (SD9)

[5]

Saddle stitching paper sensor (PS13)

[2]

Saddle stitching alignment motor /Rt (M9)

[6]

Saddle stitching alignment motor /Lt (M16)

[3]

Bundle arm motor (M10)

[7]

Clincher solenoid /Lt (SD10)

[4]

Bundle arm home sensor (PS32)

(3) Rear side /1

[10]

[1] [2] [3]

[9]

[4] [5] [6]

[8]

[7]

706

15anf5c011na

[1]

Bundle arm assist upper limit sensor (PS39)

[6]

Stapler movement home sensor (PS25)

[2]

Saddle stitching alignment home sensor /Lt (PS29)

[7]

Back side direction

[3]

Bundle arm assist motor (M26)

[8]

Clincher up down motor (M20)

[4]

Stapler movement motor (M15)

[9]

Saddle stitching alignment home sensor /Rt (PS28)

[5]

Bundle arm assist home sensor (PS38)

[10]

Clincher up down home sensor (PS26)

1

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 (4) Rear side /2

[3] [1]

[2] 15anf5c012na

[1]

Saddle stitching press home sensor (PS27)

[2]

Saddle stitching press motor (M21)

[3]

Front side direction

(5) Stapler

[4]

[1]

[3]

[2]

15anf5c013na

[1]

Stapler empty switches /Rt (SW1) and /Lt

[3]

(SW2) [2]

Stapler motors /Rt (M29) and /Lt (M30)

Stapler home sensors /Rt (HS1) and /Lt (HS3)

[4]

Clincher start sensor /Rt (HS2) and /Lt (HS4)

1

707

bizhub PRO 1050/1050P /1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

E. Bundle processing section (1) Bundle press stage/bundle press bottom side

[10]

[9]

[8]

[1]

[7] [2]

[6]

[5]

[3] [4]

708

15anf5c014na

[1]

Bundle press movement home sensor (PS36)

[6]

Bundle press home sensor (PS37)

[2]

Bundle sensor /4 (PS54)

[7]

Bundle press motor (M23)

[3]

Bundle registration home sensor (PS34)

[8]

Bundle sensor /2 (PS15)

[4]

Bottom side view

[9]

Front side direction

[5]

Bundle press lower limit sensor (PS47)

[10]

Trimmer registration sensor (PS55)

1

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 (2) Bundle exit

[7]

[6] [5]

[1]

[4]

[2]

[3] 15anf5c015na

F.

[1]

Bundle tray set sensor (PS58)

[5]

Scraps box set sensor (PS40)

[2]

Trimmer scraps full sensor (PS41)

[6]

Scraps press home sensor (PS48)

[3]

Bundle tray paper full sensor (PS61)

[7]

Bundle registration plate home sensor (PS16)

[4]

Bundle exit sensor /2 (PS57)

Trimmer section

[8]

[7]

[9]

[6]

[10] [1]

[2]

[5]

[4]

[3]

15anf5c022na

[1]

Trimmer press motor (M32)

[6]

Trimmer blade motor (M31)

[2]

Trimmer paddle motor (M33)

[7]

Trimmer press upper limit sensor (PS52)

[3]

Trimmer board replacement sensor (PS59)

[8]

Trimmer press home sensor (PS53)

[4]

Trimmer blade home sensor (PS50)

[9]

Trimmer board solenoid (SD11)

[5]

Trimmer blade upper limit sensor (PS51)

[10]

Front side direction

2

709

bizhub PRO 1050/1050P /1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

G. Left side

[1]

[10] [2]

[9] [8]

[3]

[7]

[4]

[6] [5] [1]

Bundle arm rotation home sensor (PS31)

[6]

Bundle exit motor (M5)

[2]

Bundle press stage up down limit sensor (PS45)

[7]

Bundle press movement motor (M17)

[3]

Bundle arm rotation motor (M22)

[8]

Bundle registration motor (M12)

Bundle press stage up down home sensor

[9]

Scraps removal fan motor (FM1)

(PS35)

[10]

Bundle press stage up down motor (M24)

[4]

[5]

710

15anf5c017na

Left side view

1

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 H. Front side

[1] [6]

[2] [3]

[5]

[4] 15anf5c018na

[1]

Front door sensor /Rt (PS42)

[4]

Jam indication board /2 (JAMIB/2)

[2]

Front door switch /Rt (MS1)

[5]

Front door sensor /Lt (PS43)

[3]

Jam indication board /1 (JAMIB/1)

[6]

Front door switch /Lt (MS2)

1

711

bizhub PRO 1050/1050P /1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING I.

Field Service Ver3.0 Nov.2006

Rear side

[1] [9] [2]

[3] [4] [5]

[8]

[6] [7]

15anf5c019na

712

[1]

DC power supply /1 (DCPS1)

[6]

Noise filter (NF1)

[2]

DC power supply /2 (DCPS2)

[7]

Power relay (RL1)

[3]

DC power supply /3 (DCPS3)

[8]

SD control board (SDCB)

[4]

Circuit breaker /1 (CBR1)

[9]

SD drive board (SDDB)

[5]

Circuit breaker /2 (CBR2)

1

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

15.8 PB-501 A. SC section (1) Front side/Top side

[8]

[9]

[10] [1]

[2]

[7]

[3]

[6]

[5]

[4]

a075f5c001ca

[1]

SC alignment HP sensor (PS14)

[7]

SC switchback conveyance motor (M12)

[2]

SC paper detection sensor (PS16)

[8]

SC switchback spring pressure detection

[3]

SC pressure arm solenoid (SD13)

[4]

SC roller release motor (M18)

[9]

SC switchback release motor (M13)

[5]

SC roller release sensor (PS17)

[10]

SC switchback arm pressure detection

[6]

SC stopper solenoid (SD12)

sensor (PS13)

sensor (PS12)

2

713

bizhub PRO 1050/1050P /1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

(2) Rear side/Bottom side

[8]

[9]

[1] [2]

[7]

[6]

[3]

[5]

[4]

a075f5c002ca

714

[1]

Clamp entrance movement motor (M19)

[6]

Clamp entrance roller release motor (M20)

[2]

Clamp entrance movement HP sensor (PS18)

[7]

SC bundle conveyance motor (M17)

[3]

SC alignment motor (M15)

[8]

SC entrance conveyance motor (M11)

[4]

FD alignment solenoid (SD11)

[9]

Straight gate solenoid (SD91)

[5]

Clamp entrance roller release sensor (PS19)

2

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 B. Clamp section (1) Top side

[8]

[9]

[1]

[2]

[3] [7]

[6]

[5]

[4]

a075f5c003ca

[1]

Clamp rotation motor (M23)

[6]

Clamp paper LED (LED21)

[2]

Clamp rotation HP sensor (PS24)

[7]

Cover paper table upper limit sensor /Rr (PS26)

[3]

Clamp rotation pressure sensor (PS25)

[8]

Clamp motor (M22)

[4]

Cover paper table upper limit sensor /Fr (PS27)

[9]

Clamp alignment HP sensor (PS21)

[5]

Clamp paper sensor (PS28)

(2) Left side

[4]

[3]

[1]

[2] a075f5c004ca

[1]

Book thickness sensor (PS29)

[3]

Clamp HP sensor (PS22)

[2]

Clamp pressure sensor (PS23)

[4]

Clamp alignment motor (M21)

2

715

bizhub PRO 1050/1050P /1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

C. Pellet supply section

[9]

[10]

[1] [8]

[7] [6] [2] [5]

[4]

[3] a075f5c005ca

716

[1]

Pellet supply arm motor (M34)

[6]

Pellet count sensor (PS37)

[2]

Exhaust fan /1 (M80)

[7]

Pellet supply motor (M33)

[3]

Pellet count LED (LED32)

[8]

Pellet remain sensor (PS36)

[4]

Pellet supply arm upper limit sensor (PS38)

[9]

Pellet supply door switch (MS1)

[5]

Pellet supply arm lower limit sensor (PS39)

[10]

Pellet supply door sensor (PS40)

2

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 D. Glue tank section (1) Glue tank

[11]

[12]

[10] [1]

[9]

[2]

[8]

[7]

[4]

[3]

[5]

[6]

a075f5c006ca

[1]

Glue tank heater (H1)

[7]

Glue tank up solenoid /2 (SD33)

[2]

Glue apply roller heater (H2)

[8]

Glue tank up solenoid /1 (SD31)

[3]

Glue tank temperature sensor /Lw (TH)

[9]

Cover paper glue up solenoid (SD32)

[4]

Glue tank temperature sensor /Md (TH3)

[10]

Glue apply roller temperature sensor (TH1)

[5]

Glue apply position detection sensor (PS32)

[11]

Glue tank temperature sensor /Up (TH2)

[6]

Glue apply position LED (LED31)

[12]

Glue apply roller motor (M32)

2

717

bizhub PRO 1050/1050P /1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

(2) Glue tank unit movement

[1] [2]

a075f5c007ca

[1]

718

Glue tank movement limit sensor (PS31)

2

[2]

Glue tank HP sensor (PS33)

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 E. Cover paper supply section (1) Inside

[1]

[2]

[3]

[7]

[4]

[5]

[6]

a075f5c019ca

[1]

Cover paper tray upper limit sensor (PS74)

[5]

Cover paper tray fan /1 (M71)

[2]

Cover paper conveyance sensor /1 (PS75)

[6]

Cover paper empty sensor (PS71)

[3]

Cover paper pick up solenoid (SD71)

[7]

Cover paper tray fan /2 (M72)

[4]

Cover paper tray knob sensor (PS82)

(2) Rear side

[1]

[2]

[5]

[4]

[3] a075f5c020ca

[1]

Cover paper pick up clutch (MC71)

[4]

Cover paper conveyance sensor /2 (PS76)

[2]

Cover paper separation clutch (MC72)

[5]

Cover paper conveyance sensor /3 (PS77)

[3]

Cover paper tray lift motor (M73)

2

719

bizhub PRO 1050/1050P /1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING F.

Field Service Ver3.0 Nov.2006

Cover paper lift section

(1) cover paper table unit

[16]

[15]

[17]

[18]

[19]

[20]

[1]

[14]

[2] [3]

[13]

[12]

[11]

[10]

720

[9]

[8]

[7]

[6]

[5]

[4]

a075f5c008ca

[1]

Cover paper switchback sensor (PS44)

[11]

Cover paper folding plate position sensor (PS51)

[2]

Cover paper sensor /Rt (PS45)

[12]

Cover paper sensor /Lt (PS46)

[3]

Cover paper lift solenoid (SD41)

[13]

Book exit motor (M42)

[4]

Cover paper conveyance arm motor /Rt (M43)

[14]

Cover paper alignment HP sensor (PS41)

[5]

Cover paper folding pressure sensor (PS52)

[15]

Cover paper conveyance arm HP sensor /Lt (PS43)

[6]

Cover paper folding motor /Rt (M48)

[16]

Cover paper folding motor/Lt (M49)

[7]

Cover paper folding plate encorder sensor (PS50)

[17]

Cover paper conveyance motor (M45)

[8]

Cover paper alignment motor (M41)

[18]

Cover paper folding plate HP sensor /Rt (M48)

[9]

Cover paper folding plate HP sensor /Lt (PS49)

[19]

Cover Paper conveyance arm HP sensor /Rt (PS42)

[10]

Cover paper conveyance arm motor /Lt (M44)

[20]

Cutter motor (M50)

2

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 (2) Roller cutter assy

[2]

[3]

[1]

a075f5c009ca

[1]

Cutter HP switch (SW41)

[2]

Cutter end switch (SW42)

[3]

Cutter motor (M50)

2

721

bizhub PRO 1050/1050P /1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

G. Book stock section (1) Rear side

[1]

[2]

[3]

[4] [5]

[11]

[6] [10] [7]

[9]

722

[8]

[1]

Book conveyance belt up down motor (M63)

[7]

Book sensor /2 (PS67)

[2]

Book conveyance belt movement motor (M62)

[8]

Book movement motor (M64)

[3]

Book conveyance belt movement HP sensor (PS62)

[9]

Book stopper motor (M65)

[4]

Book conveyance belt motor (M61)

[10]

Book stopper HP sensor (PS68)

[5]

Book load limit sensor (PS65)

[11]

Book sensor /1 (PS66)

[6]

Cart set sensor (PS69)

2

a075f5c010ca

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 (2) Inside

[7]

[6]

[5]

[4]

[3] [2]

[1]

a075f5c011cb

[1]

Book conveyance belt lower limit sensor (PS64)

[5]

Book upper limit LED (LED61)

[2]

Book end sensor (PS61)

[6]

Book door solenoid (SD61)

[3]

Stacker door sensor (PS57)

[7]

Book conveyance belt HP sensor (PS63)

[4]

Stacker door switch (MS4)

2

723

bizhub PRO 1050/1050P /1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

H. Conveyance section and framework section (1) Conveyance unit

[10]

[1]

[2]

[9]

[8]

[3]

[7]

[4]

[6]

[5] a075f5c012cb

724

[1]

Sub tray exit solenoid (SD4)

[6]

Multi feed detection board /2 (MFDTB72)

[2]

Sub tray full sensor (PS5)

[7]

Entrance gate solenoid (SD1)

[3]

Entrance sensor (PS1)

[8]

Entrance conveyance motor (M1)

[4]

Cover paper entrance sensor (PS3)

[9]

Sub tray gate solenoid (SD3)

[5]

Waste box full sensor (PS80)

[10]

Sub tray exit sensor (PS4)

2

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 (2) Right side

[8]

[1]

[7]

[6]

[5]

[2]

[3]

[4]

a075f5c013ca

[1]

Upper door switch (SW1)

[5]

Front door lock solenoid (SD80)

[2]

Multi feed detection board /1 (MFDTB71)

[6]

Front door switch (MS2)

[3]

Cover paper conveyance sensor /5 (PS79)

[7]

SC entrance sensor (PS2)

[4]

Cover paper conveyance sensor /4 (PS78)

[8]

Bypass gate solenoid (SD2)

2

725

bizhub PRO 1050/1050P /1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

(3) Rear side

[12]

[13]

[14]

[15]

[11]

[10]

[1] [2]

[9]

[8]

[7]

[6]

726

[5]

[4]

[3]

a075f5c014ca

[1]

PB drive board (PBDB)

[9]

DC power supply unit /2 (DCPU/2)

[2]

PB control board (PBCB)

[10]

Glue tank movement motor (M31)

[3]

Cover paper table up down motor /Rr (M47)

[11]

DC power supply unit /3 (DCPU/3)

[4]

Circuit breaker (CBR)

[12]

AC drive board (ACDB)

[5]

Noise filter (NF)

[13]

Intermediate conveyance motor (M2)

[6]

Cover paper table up down motor /Fr (M46)

[14]

Pellet supply cooling fan motor (M4)

[7]

Cover paper feed motor (M74)

[15]

Exhaust fan /2 (M81)

[8]

DC power supply unit /1 (DCPU/1)

2

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 (4) Inside

[3]

[2]

[1] a075f5c015ca

[1]

Cover paper table HP sensor /Fr (PS47)

[2]

Cover paper table HP sensor /Rr (PS53)

[3]

Waste box set sensor (PS81)

2

727

bizhub PRO 1050/1050P /1050e/1050eP

16. CONNECTOR LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

16. CONNECTOR LAYOUT DRAWING 16.1 Main body A. Connector in the board (1) Printer control board

222(W : 18 pin)

216(W : 15 pin)

227(W : 10 pin)

214(W : 11 pin)

225(W : 16 pin)

223(W : 16 pin)

228(W : 26 pin) 401(W : 2 pin)

301(W : 2 pin) 224(W : 6 pin)

325(W : 6 pin)

293(W : 10 pin)

211(W : 15 pin)

422(W : 6 pin)

211(W : 15 pin) 212(W : 4 pin)

324(W : 7 pin)

215(W : 20 pin)

424(W : 4 pin) 210(W : 19 pin)

328(W : 6 pin) 323(W : 8 pin) 326(W : 4 pin) 322(W : 5 pin)

229(W : 17 pin) 300(W : 2pin) 320(W : 16pin)

213(W : 34 pin)

220(GY : 34 pin)

321(W : 4 pin)

200(W : 7 pin) 217(W : 15 pin)

327(W : 10 pin)

218(W : 9 pin)

1050fs5033c

(2) Image processing board

110 (W : 40 pin)

195 (GY : 40 pin) 103 (W : 4 pin)

124 (BK : 100 pin)

125 (W : 2 pin) 123 (BK : 100 pin) 134 (BK : 36 pin)

132 (W : 5 pin)

129 (W : 40 pin)

130 (W : 24 pin)

728

128 (W : 10 pin)

1050fs5034c

16. CONNECTOR LAYOUT DRAWING

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 (3) Overall control board

136 (W : 40 pin) 104 (W : 4 pin) 112 (BK : 100 pin)

113 (BK : 100 pin)

111 (W : 4 pin)

109 (BK : 120 pin)

139 (BK : 9 pin)

137 (W : 15 pin)

138 (W : 15 pin) 100 (W : 6 pin) 135 (W : 19 pin) 101 (W : 12 pin)

1050fs5035c

(4) AC drive board

420 (W : 18 pin)

35 (W : 5 pin) 36 (W : 10 pin) 411 (W : 11 pin)

410 (W : 34 pin)

100 (W : 8 pin)

442 (W : 9 pin) 440 (W : 4 pin)

1050fs5036c

729

bizhub PRO 1050/1050P /1050e/1050eP

16. CONNECTOR LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

(5) Scanner drive board

620 (W : 3 pin)

623 (W : 7 pin)

621 (W : 3 pin) 622 (W : 4 pin)

600 (W : 6 pin)

610 (W : 15 pin)

1050fs5037c

(6) ADU drive board /1

528 (W : 6 : pin)

520 (W : 6 pin)

620 (W : 3 pin) 521 (GY : 28 pin)

510 (GY : 2 pin) 534 (W : 3 pin) 529 (W : 6 pin)

510 (GY : 15 pin) 513 (W : 2 pin) 523 (GY : 19 pin)

527 (GY : 30 pin) 512 (W : 6 pin) 531 (W : 10 pin) 524 (W : 6 pin) 526 (GY : 30 pin) 511 (W : 5 pin) 500 (W : 9 pin)

730

1050fs5038c

16. CONNECTOR LAYOUT DRAWING

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 (7) ADU drive board /2

594 (W : 6 pin)

590 (GY : 19 pin)

596 (W : 3 pin)

591 (GY : 2 pin)

592 (W : 6 pin)

593 (W : 6 pin)

595 (W : 5 pin) 1050fs5039c

(8) DC power supply /1

2 (W : 3 pin)

76 (W : 4 pin)

77 (W : 10 pin)

75 (W : 2 pin)

71 (W : 7 pin)

74 (W : 14 pin)

73 (W : 6 pin)

1050fs5040c

731

bizhub PRO 1050/1050P /1050e/1050eP

16. CONNECTOR LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

(9) DC power supply /2

3 (W : 3 pin)

11 (W : 14 pin) 13 (W : 18 pin) 21 (W : 4 pin) 15 (W : 14 pin) 12 (W : 22 pin) 14 (W : 4 pin)

4 (W : 3 pin)

2 (W : 3 pin)

1 (W : 5 pin)

1050fs5041c

(10) High voltage unit /1

251 (W : 11 pin) 250 (W : 3 pin)

732

1050fs5056c

16. CONNECTOR LAYOUT DRAWING

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 (11) High voltage unit /2

650 (W : 4 pin) 651 (W : 11 pin)

1050fs5042c

(12) Operation board /1

707 (W : 4 pin) 711 (W : 6 pin) 706 (W : 5 pin) 710 (W : 5 pin) 704 (W : 28 pin) 705 (W : 7 pin) 709 (W : 2 pin)

1050fs5043c

733

bizhub PRO 1050/1050P /1050e/1050eP

16. CONNECTOR LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

(13) Operation board /2

708 (W : 4 pin)

700 (W : 40 pin)

703 (W : 28 pin)

701 (W : 4 pin)

702 (W : 41 pin)

1050fs5044c

(14) Operation board /3

712 (W : 7 pin)

1050fs5045c

(15) OB inverter

713 (W : 7 pin)

714 (W : 3 pin) 715 (W : 3 pin)

1050fs5046c

(16) CCD board

170 (W : 50 pin) 1050fs5047c

(17) Polygon motor drive board

131 (W : 6 pin)

734

133 (W : 11 pin)

1050fs5048c

16. CONNECTOR LAYOUT DRAWING

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 (18) Laser drive board

56 (GY : 24 pin)

1050fs5049c

(19) Index board

51 (GY : 5 pin)

1050fs5050c

(20) L1 inverter

632 (W : 4 pin)

2 (W : 2 pin)

1050fs5051c

(21) Toner control sensor board

454 (W : 10 pin)

1050fs5057c

(22) Drum potential sensor board

457 (W : 5 pin)

458 (W : 4 pin)

1050fs5058c

735

bizhub PRO 1050/1050P /1050e/1050eP

16. CONNECTOR LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

(23) Multi feed detection board /1

490 (W : 3 pin)

1050fs5052c

(24) Multi feed detection board /2

491 (W : 6 pin)

1050fs5053c

(25) Parameter board

141 (W : 40 pin)

142 (W : 20 pin)

736

1050fs5059c

16. CONNECTOR LAYOUT DRAWING

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 (26) IC board

882 (BK : 160 pin) 881 (BK : 160 pin) 889 (BK : 9 pin)

893 (BK : 40 pin)

886 (BK : 4 pin)

885 (W : 4 pin)

897 (BK : 80 pin)

884 (B : 80 pin)

1050fs5054c

737

bizhub PRO 1050/1050P /1050e/1050eP

16. CONNECTOR LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

16.2 DF-603 16.2.1

Connector in the board

A. RADF control board

J1 (N.C.) J3 (N.C.)

5 (W : 3 pin)

7 (W : 12 pin)

3 (W : 7 pin) 4 (W : 4 pin)

6 (W : 4pin)

8 (GY : 34 pin)

J2 (N.C.)

2 (W : 8 pin)

9 (W : 5 pin) 1 (W : 4 pin) 10 (W : 6 pin)

17 (W : 4 pin)

14 (W : 6 pin)

16 (W : 3 pin)

15 (W : 9 pin)

13 (W : 6 pin)

11 (W : 6 pin)

12 (W : 7 pin)

df603fs5007c

B. Tray board

24 (W : 9 pin)

23 (W : 6 pin)

25 (W : 3 pin)

df603fs5008c

C. Multi feed detection board /1

26 (W : 3 pin)

27 (W : 2 pin)

738

df603fs5009c

16. CONNECTOR LAYOUT DRAWING

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 D. Multi feed detection board /2

22 (W : 2 pin)

21 (W : 3 pin)

df603fs5010c

739

bizhub PRO 1050/1050P /1050e/1050eP

16. CONNECTOR LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

16.3 PF-701 16.3.1

Connector in the board

A. PFU control board

720 (W : 10 pin) 714 (W : 3 pin)

710 (W : 14 pin)

724 (W : 6 pin)

701 (W : 2 pin)

716 (GY : 4 pin)

723 (W : 6 pin)

722 (W : 10 pin)

N.C. 711 (GY : 28 pin)

N.C.

721 (GY : 22 pin)

SW1 717 (GY : 10 pin)

712 (GY : 14 pin)

715 (W : 6 pin)

713 (GY : 15 pin)

700 (W : 7 pin)

705 (GY : 15 pin) SW1 ON

1 2

pf701fs5007c

NOTE • Since the setting of DIP switch (SW1) is peculiar to the type, be sure not to change its setting.

740

16. CONNECTOR LAYOUT DRAWING

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

16.4 FD-501 16.4.1

Connector in the board

A. FD control board

18 (W : 2 pin)

13 (GY : 9 pin)

17 (W : 8 pin)

9 (N.C.)

11 (GY : 6 pin)

7 (N.C.)

16 (W : 7 pin) 12 (N.C.)

8 (N.C.) 22 (N.C.)

20 (W : 4 pin)

15 (GY : 7 pin)

SW3 21 (N.C.)

2 (GY : 40 pin)

14 (GY : 18 pin) 1 (GY : 32 pin) 3 (GY : 16 pin) 4 (B : 32 pin) ON

5 (B : 40 pin)

6 (B : 16 pin)

ON

SW3 1

2

C6500

3

4

1

2

3

1050

4

fd501fs5010c

2

741

bizhub PRO 1050/1050P /1050e/1050eP

16. CONNECTOR LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

B. Punch drive board 224 (GY : 20 pin)

210 (GY : 28 pin)

203 (GY : 18 pin)

201 (GY : 40 pin)

220 (GY : 24 pin) 219 (GY : 26 pin)

208 (GY : 9 pin)

222 (GY : 12 pin)

202 (GY : 32 pin)

206 (W : 4 pin) 221 (GY : 22 pin)

204 (GY : 40 pin)

223 (GY : 11 pin)

209 (GY : 34 pin)

215 (W : 8 pin)

211 (W : 4 pin)

217 (W : 9 pin)

207 (W : 6 pin)

216 (W : 12 pin)

205 (W : 5 pin)

fd501fs5011c

C. Folding drive board 500 (W : 4 pin)

508 (GY : 36 pin)

507 (GY : 15 pin)

501 (GY : 34 pin)

503 (GY : 16 pin)

506 (W : 6 pin)

505 (W : 12 pin)

742

fd501fs5012c

16. CONNECTOR LAYOUT DRAWING

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 D. PI drive board

309 (W : 4 pin)

311 (GY : 26 pin)

314 (GY : 15 pin)

313 (GY : 8 pin)

306 (GY : 18 pin)

305 (GY : 16 pin) 318 (GY : 7 pin)

307 (GY : 20 pin)

315 (GY : 6 pin) 308 (W : 3 pin) 317 (GY : 4 pin)

300 (W : 2 pin)

303 (GY : 6 pin)

304 (GY : 28 pin) 301 (GY : 16 pin) 302 (GY : 32 pin)

fd501fs5013c

E. FD operation board

361 (GY : 26 pin)

fd501fs5014c

F.

Jam indicator board

370 (GY : 6 pin)

fd501fs5015c

743

bizhub PRO 1050/1050P /1050e/1050eP

16. CONNECTOR LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

G. DC power supply board

51 (W : 8 pin)

1 (W : 3 pin)

fd501fs5016c

H. Multi feed detection board /1, /2

490 (W : 3 pin)

fd501fs5025c

I.

Temperature sensor board

374 (GY : 4 pin)

fd501fs5026c

744

16. CONNECTOR LAYOUT DRAWING

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

16.5 LS-501/502 16.5.1

Connector in the board

A. LS control board 22 (W : 2 pin) 5 (W : 9 pin) 21 (W : 4 pin) 11 (W : 6 pin) 2 (W : 15 pin) 24 (W : 12 pin) 6 (W : 3 pin) 23 (W : 11 pin) 30 (BL : 10 pin) 28 (W : 2 pin)

1 (W : 13 pin) 4 (W : 12 pin)

3 (W : 5 pin)

29 (W : 7 pin) 9 (W : 11 pin)

(N.C.) (N.C.)

26 (W : 5 pin)

8 (W : 8 pin)

27 (W : 4 pin) 12 (W : 6 pin)

25 (W : 6 pin)

13 (W : 7 pin)

14 (W : 2 pin) 10 (W : 10 pin)

20 (W : 4 pin) 19 (W : 3 pin)

18 (W : 7 pin)

15 (W : 12 pin) 17 (W : 6 pin)

7 (W : 14 pin)

16 (W : 13 pin)

ls502fs5005c

B. Relay board /1 4 (W : 17 pin)

1 (W : 3 pin) 2 (W : 2 pin) 3 (W : 4 pin)

ls502fs5006c

C. Relay board /2 4 (W : 17 pin)

1 (W : 3 pin) 2 (W : 2 pin) 3 (W : 4 pin)

ls502fs5007c

745

bizhub PRO 1050/1050P /1050e/1050eP

16. CONNECTOR LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

D. DC power supply

51 (W : 6 pin) 1 (W : 5 pin) 52 (W : 2 pin) ls502fs5008c

746

16. CONNECTOR LAYOUT DRAWING

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

16.6 FS-503 16.6.1

Connector in the board

A. FNS control board

19 (W : 4 pin)

9 (GY : 40 pin)

16 (W : 7 pin) 10 (GY : 3 pin) 12 (N.C.) 22 (GY : 20 pin)

20 (W : 4 pin)

23 (N.C.)

SW3 21 (W : 3 pin)

2 (GY : 40 pin)

1 (GY : 32 pin) 14 (GY : 18 pin) 3 (GY : 16 pin) ON

ON 1 : ON 2 : ON 3 : ON 4 : ON

SW3 1

2

3

C6500

4

1 : ON 2 : OFF 3 : ON 4 : ON

SW3 1

2

3

4

1050 fs503fs5007c

2

747

bizhub PRO 1050/1050P /1050e/1050eP

16. CONNECTOR LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

B. FNS drive board

53 (W : 8 pin)

52 (W : 18 pin)

66 (W : 2 pin)

62 (GY : 16 pin)

70 (W : 8 pin) 55 (GY : 15 pin)

71 (GY : 6 pin) 61 (GY : 40 pin)

51 (W : 26 pin)

65 (GY : 3 pin) 56 (W : 22 pin)

64 (GY : 18 pin) 60 (W : 4 pin)

57 (GY : 40 pin)

58 (GY : 30 pin) 63 (GY : 32 pin) 54 (W : 15 pin) 59 (GY : 14 pin)

fs503fs5008c

C. Stapler board

4 (R : 3 pin) 2 (O : 3 pin) 3 (W : 3 pin) 5 (O : 3 pin)

1 (W : 7 pin) fs503fs5009c

748

16. CONNECTOR LAYOUT DRAWING

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

16.7 SD-501 16.7.1

Connector in the board

A. SD control board

19 (W : 4 pin) 18 (W : 2 pin) 17 (W : 8 pin)

10 (W : 3 pin) 12 (W : 8 pin) 9 (N.C.) 7 (W : 24 pin)

16 (W : 7 pin) 20 (W : 4 pin) SW3

24 (W : 2 pin)

22 (N.C.)

23 (N.C.) 21 (N.C.)

2 (W : 40 pin)

3 (W : 16 pin) 14 (W : 18 pin)

4 (GY : 32 pin)

5 (GY : 40 pin)

6 (GY : 16 pin)

1 (W : 32 pin) ON

1 2 3 4

1 : OFF 2 : ON 3 : ON 4 : ON

C6500

ON

1 2 3 4

1050

1 : OFF 2 : OFF 3 : ON 4 : ON

15anf5c020nb

2

749

bizhub PRO 1050/1050P /1050e/1050eP

16. CONNECTOR LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

B. SD drive board

101 (W : 6 pin) 153 (W : 36 pin) 144 (W : 30 pin)

148 (W : 6 pin) 143 (W : 6 pin)

164 (W : 8 pin)

141 (W : 15 pin) 154 (W : 12 pin) 165 (W : 14 pin)

147 (W : 8 pin)

162 (W : 6 pin)

142 (W : 11 pin)

155 (W : 8 pin)

146 (W : 22 pin)

157 (W : 12 pin)

145 (W : 36 pin)

140 (W : 40 pin)

120 (W : 32 pin)

170 (Y : 12 pin)

156 (GY : 14 pin) 152 (GY : 12 pin)

122 (W : 34 pin) 110 (W : 18 pin) 168 (W : 15 pin) 121 (W : 40 pin)

158 (W : 6 pin) 150 (W : 4 pin) 169 (W : 4 pin) 167 (W : 2 pin) 166 (W : 4 pin)

163 (W : 6 pin)

126 (W : 40 pin) 100 (W : 4 pin) 151 (W : 40 pin) 127 (W : 30 pin)

750

1

125 (W : 32 pin) 149 (W : 30 pin)

15anf5c021na

16. CONNECTOR LAYOUT DRAWING

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

16.8 PB-501 16.8.1

Connector in the board

A. PB control board (PBCB)

VR4

33(GY:20 pin)

30(GY:30 pin)

5(GY:11 pin)

39(W:3 pin)

31(GY:24 pin)

32(GY:28 pin)

18(GY:36 pin)

22(W:2 pin) 15(GY:40 pin) SW1

38(W:5 pin)

7(N.C.)

VR2

16(GY:38 pin)

13(N.C.) 21(GY:6 pin) 14(N.C.) 29(W:4 pin)

8(N.C.)

3(N.C.)

53(N.C)

12(N.C.)

24(N.C.)

6(N.C.)

2(W:7 pin) 1(W:3 pin)

19(GY:34 pin)

SW2

20(GY:24 pin)

36(GY:40 pin)

11(N.C.)

44(W:4 pin)

17(GY:36 pin)

9(N.C.)

23(N.C.)

34(W:9 pin) 4(GY:12 pin)

10(N.C.)

35(GY:38 pin)

ON

F

3 4 5

2

B C DE

0

A

89 67

1

SW1

1 : ON 2 : OFF 3 : OFF 4 : OFF

DipSW 1

37(GY:18 pin) 62(GY:4 pin) ON

1 : OFF 2 : OFF 3 : OFF 4 : OFF

DipSW

2 3 4 C6500

1

2

3 4 1050 a075f5c016ca

NOTE • Do not change the SW1 setting during maintenance and repair.

2

751

bizhub PRO 1050/1050P /1050e/1050eP

16. CONNECTOR LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

B. PB drive board (PBDB)

80(GY:26 pin) 57(GY:36 pin)

54(GY:40 pin)

88(N.C.)

52(W:6 pin)

81(GY:22 pin)

71(W:12 pin)

50(W:4 pin) 89(N.C.)

55(GY:38 pin)

70(W:12 pin)

72(W:13 pin)

82(W:8 pin)

90(N.C.)

83(GY:17 pin)

60(GY:6 pin)

85(GY:16 pin)

87(GY:24 pin)

74(W:6 pin)

59(GY:24 pin) 56(GY:36 pin)

79(N.C.)

86(W:15 pin)

58(GY:34 pin)

78(W:7 pin)

73(W:6 pin)

76(W:13 pin)

61(W:4 pin)

260(GY:2 pin) 69(W:5 pin)

75(W:12 pin)

84(W:12 pin) 77(W:13 pin)

68(W:6 pin)

261(W:2 pin)

51(W:4 pin) a075f5c017cb

C. AC drive board (ACDB)

41(W:7 pin) 45(W:6 pin)

40(W:3 pin)

43(W:3 pin)

46(W:2 pin)

42(W:5 pin)

752

2

a075f5c018ca

17. TIMING CHART

17. TIMING CHART 17.1 Main body A. A4, life size, 2 single sided originals, single sided copy (1 copy), reversed paper exit, paper feed tray /1, line speed 490 mm/sec Time (sec) Item Paper feed sensor /1 (PS7) Pre-registration sensor /1 (PS17) Vertical conveyance sensor /1 (PS19) Loop sensor (PS16) ADU deceleration sensor (PS42) Registration sensor (PS40) Paper leading edge sensor (PS41) Fusing exit sensor (PS22) ADU accelerate sensor (PS49) Reverse sensor /1 (PS48) Reverse sensor /2 (PS47) ADU reverse sensor /1 (PS46) ADU reverse sensor /2 (PS45) ADU exit sensor (PS43) Paper exit sensor (PS3)

0

1

2

3

4

5

6

7

8

9

10

11

12

13

Transfer assist motor (M19) Fusing motor (M1) Paper feed motor (M4) Separation clutch /1 (CL5) Paper feed clutch /1 (CL4) Pick-up solenoid /1 (SD3) Pre-registration clutch /1 (CL1) Vertical conveyance motor H (M8) L H Loop motor (M18) L Registration motor (M17) Reverse/exit motor (M13) Conveyance motor (M5) H Paper exit motor /1 (M9) L ADU conveyance motor /1 H (M15) L ADU conveyance motor /2 H (M16) L H ADU reverse F L paper exit motor H (M31) R L H Reverse motor F L (M12) H R L H ADU acceleration motor L Reverse/exit solenoid (SD7) Drum motor (M2) Developing motor (M3) Charging Developing bias Erase lamp (EL) Separation Transfer Drum claw solenoid (SD5) Guide plate Start button ON

1050fs5060c

753

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P /1050e/1050eP

17. TIMING CHART

Field Service Ver3.0 Nov.2006

B. A4, life size, 2 double sided originals, double sided copy (1 copy), straight paper exit, paper feed tray /1, line speed 490 mm/sec Time (sec) Item Paper feed sensor /1 (PS7) Pre-registration sensor /1 (PS17) Vertical conveyance sensor /1 (PS19) Loop sensor (PS16) ADU deceleration sensor (PS42) Registration sensor (PS40) Paper leading edge sensor (PS41) Fusing exit sensor (PS22) ADU accelerate sensor (PS49) Reverse sensor /1 (PS48) Reverse sensor /2 (PS47) ADU reverse sensor /1 (PS46) ADU reverse sensor /2 (PS45) ADU exit sensor (PS43) Paper exit sensor (PS3)

0

1

2

3

4

5

6

7

8

9

10

11

12

13

Transfer assist motor (M19) Fusing motor (M1) Paper feed motor (M4) Separation clutch /1 (CL5) Paper feed clutch /1 (CL4) Pick-up solenoid /1 (SD3) Pre-registration clutch /1 (CL1) Vertical conveyance motor H (M8) L H Loop motor (M18) L Registration motor (M17) Reverse/exit motor (M13) Conveyance motor (M5) H Paper exit motor /1 (M9) L ADU conveyance motor /1 H (M15) L ADU conveyance motor /2 H (M16) L H ADU reverse F L paper exit motor H (M31) R L H Reverse motor F L (M12) H R L H ADU acceleration motor L Reverse/exit solenoid (SD7) Drum motor (M2) Developing motor (M3) Charging Developing bias Erase lamp (EL) Separation Transfer Drum claw solenoid (SD5) Guide plate Start button ON

1050fs5061c

754

Down

V-VALID signal

Original exit sensor /Rt (PS314)

620 mm/s Original paper exit motor /2 (M305) F 465 mm/s 370 mm/s 370 mm/s 465 mm/s R 620 mm/s

Reverse jam sensor /Lt (PS304)

Original reverse sensor (PS309)

620 mm/s

620 mm/s Original paper exit motor /1 F 465 mm/s (M304) 250 mm/s 250 mm/s 465 mm/s R 550 mm/s

620 mm/s Original conveyance motor F 465 mm/s (M301) 465 mm/s R 620 mm/s

Original conveyance sensor (PS308)

Original registration sensor /Lt (PS306)

R 550 mm/s

Original feed motor (M302) F 800 mm/s 465 mm/s

Original registration sensor /Rt (PS318)

Original empty sensor (PS305)

Original count sensor (PS310)

Tray up/down motor (M303)

Tray lower limit sensor (PS316)

Up

Time (sec)

Tray upper limit sensor (PS315)

Item

0

Start button ON

1st sheet of paper scanned

1

2nd sheet of paper scanned

3rd sheet of paper scanned

2

3

17.2 DF-603

A. A4, life size, single sided original, 3 originals

df603fs5011c

755

bizhub PRO 1050/1050P 1050e/1050eP

Exit of the 3rd sheet of paper completed

Field Service Ver3.0 Nov.2006 17. TIMING CHART

756 Down

465 mm/s

800 mm/s

R 550 mm/s

F

F

V-VALID signal

Exit gate solenoid (SD304)

Original exit sensor /Rt (PS314)

Original reverse/exit sensor (PS313)

620 mm/s Original paper exit motor /2 (M305) F 465 mm/s 370 mm/s 250 mm/s R 465 mm/s 620 mm/s

Reverse jam sensor /Lt (PS304)

Original reverse sensor (PS309)

Original conveyance motor (M301)

620 mm/s 465 mm/s 465 mm/s R 620 mm/s 620 mm/s Original paper exit motor /1 (M304) F 465 mm/s 250 mm/s 250 mm/s 465 mm/s R 550 mm/s 620 mm/s

Original conveyance sensor (PS308)

Original registration sensor /Lt (PS306)

Original feed motor (M302)

Original registration sensor /Rt (PS318)

Original empty sensor (PS305)

Original count sensor (PS310)

Tray up/down motor (M303)

Tray lower limit sensor (PS316) Up

Time (sec)

Tray upper limit sensor (PS315)

Item 0

Start button ON

Front of the 1st sheet of paper scanned

1

2

Back of the 1st sheet of paper scanned

Front of the 2nd sheet of paper scanned

3

Back of the 2nd sheet of paper scanned

4

Front of the 3rd sheet of paper scanned

5

Back of the 3rd sheet of paper scanned

6

7

bizhub PRO 1050/1050P /1050e/1050eP 17. TIMING CHART Field Service Ver3.0 Nov.2006

B. A4, life size, double sided original, 3 originals

df603fs5012c

Time (sec)

Main body: Paper exit sensor (PS3)

PF exit conveyance motor (M41)

Pre-registration clutch /2 (CL3)

Forced separation clutch (CL11)

Pick-up solenoid /2 (SD15)

Paper feed clutch /2 (CL9)

Separation clutch /2 (CL10)

Paper feed motor (M40)

Exit sensor (PS99)

Loop sensor /2 (PS94)

Pre-registration sensor /2 (PS93)

Paper feed sensor /2 (PS78)

Item

0

Start button ON

1

2

3

4

17.3 PF-701

A. Tray 4, A4, 2 originals

bizhub PRO 1050/1050P 1050e/1050eP

5

Field Service Ver3.0 Nov.2006 17. TIMING CHART

pf701fs5008c

757

bizhub PRO 1050/1050P /1050e/1050eP

17. TIMING CHART

Field Service Ver3.0 Nov.2006

17.4 FD-501 A. Letter fold-in, A3, 2 originals, 2 copies, sub tray paper exit

Time (sec) Item

0

1

2

3

4

5

6

7

8

9

Main body paper exit sensor (PS3) Entrance conveyance motor (M1) Punch conveyance motor (M2) Punch registration motor (M13) Alignment plate motor (M12) F R Punch drive motor (M10) 1st folding motor (M4) 1st folding release motor (M14) 2nd folding motor (M5) 2nd folding release motor (M15) 3rd folding motor (M6) 3rd folding release motor (M16) Intermediate conveyance motor (M3) Main tray paper exit motor (M17) Roller solenoid /1 (SD5) Roller solenoid /2 (SD6) Roller solenoid /3 (SD7) Roller solenoid /4 (SD8) Folding gate solenoid (SD15) Paper exit solenoid (SD12)

FD entrance sensor (PS1) Punch conveyance sensor (PS5) Punch registration sensor (PS6) 1st folding conveyance sensor (PS51) 2nd folding conveyance sensor (PS53) 3rd folding conveyance sensor (PS54) S size conveyance sensor (PS58) Intermediate conveyance sensor (PS13) Main tray paper exit sensor (PS18) Sub tray paper exit sensor (PS16)

Main body paper exit sensor (PS3) ON

fd501fs5017c

758

17. TIMING CHART

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 B. Letter fold-out, A3, 2 originals, 2 copies, sub tray paper exit Time (sec) Item

0

1

2

3

4

5

6

7

8

9

10

Main body paper exit sensor (PS3) Entrance conveyance motor (M1) Punch conveyance motor (M2) Punch registration motor (M13) Alignment plate motor (M12) F R Punch drive motor (M10) 1st folding motor (M4) 1st folding release motor (M14) 2nd folding motor (M5) 2nd folding release motor (M15) 3rd folding motor (M6) 3rd folding release motor (M16) Intermediate conveyance motor (M3) Main tray paper exit motor (M17) Roller solenoid /1 (SD5) Roller solenoid /2 (SD6) Roller solenoid /3 (SD7) Roller solenoid /4 (SD8) Folding gate solenoid (SD15) Paper exit solenoid (SD12)

FD entrance sensor (PS1) Punch conveyance sensor (PS5) Punch registration sensor (PS6) 1st folding conveyance sensor (PS51) 2nd folding conveyance sensor (PS53) 3rd folding conveyance sensor (PS54) S size conveyance sensor (PS58) Intermediate conveyance sensor (PS13) Main tray paper exit sensor (PS18) Sub tray paper exit sensor (PS16) Main body paper exit sensor (PS3) ON

fd501fs5018c

759

bizhub PRO 1050/1050P /1050e/1050eP

17. TIMING CHART

Field Service Ver3.0 Nov.2006

C. Double parallel, A3, 2 originals, 2 copies, sub tray paper exit Time (sec) Item

0

1

2

3

4

5

6

7

8

9

Main body paper exit sensor (PS3) Entrance conveyance motor (M1) Punch conveyance motor (M2) Punch registration motor (M13) Alignment plate motor (M12) F R Punch drive motor (M10) 1st folding motor (M4) 1st folding release motor (M14) 2nd folding motor (M5) 2nd folding release motor (M15) 3rd folding motor (M6) 3rd folding release motor (M16) Intermediate conveyance motor (M3) Main tray paper exit motor (M17) Roller solenoid /1 (SD5) Roller solenoid /2 (SD6) Roller solenoid /3 (SD7) Roller solenoid /4 (SD8) Folding gate solenoid (SD15) Paper exit solenoid (SD12)

FD entrance sensor (PS1) Punch conveyance sensor (PS5) Punch registration sensor (PS6) 1st folding conveyance sensor (PS51) 2nd folding conveyance sensor (PS53) 3rd folding conveyance sensor (PS54) S size conveyance sensor (PS58) Intermediate conveyance sensor (PS13) Main tray paper exit sensor (PS18) Sub tray paper exit sensor (PS16) Main body paper exit sensor (PS3) ON

fd501fs5019c

760

17. TIMING CHART

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 D. Folding, A3, 2 originals, 2 copies, sub tray paper exit Time (sec) Item

0

1

2

3

4

5

6

7

8

9

Main body paper exit sensor (PS3) Entrance conveyance motor (M1) Punch conveyance motor (M2) Punch registration motor (M13) Alignment plate motor (M12) F R Punch drive motor (M10) 1st folding motor (M4) 1st folding release motor (M14) 2nd folding motor (M5) 2nd folding release motor (M15) 3rd folding motor (M6) 3rd folding release motor (M16) Intermediate conveyance motor (M3) Main tray paper exit motor (M17) Roller solenoid /1 (SD5) Roller solenoid /2 (SD6) Roller solenoid /3 (SD7) Roller solenoid /4 (SD8) Folding gate solenoid (SD15) Paper exit solenoid (SD12)

FD entrance sensor (PS1) Punch conveyance sensor (PS5) Punch registration sensor (PS6) 1st folding conveyance sensor (PS51) 2nd folding conveyance sensor (PS53) 3rd folding conveyance sensor (PS54) S size conveyance sensor (PS58) Intermediate conveyance sensor (PS13) Main tray paper exit sensor (PS18) Sub tray paper exit sensor (PS16) Main body paper exit sensor (PS3) ON

fd501fs5020c

761

bizhub PRO 1050/1050P /1050e/1050eP

17. TIMING CHART

Field Service Ver3.0 Nov.2006

E. Gate fold, A3, 2 originals, 2 copies, sub tray paper exit Time (sec) Item

0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

Main body paper exit sensor (PS3) Entrance conveyance motor (M1) Punch conveyance motor (M2) Punch registration motor (M13) Alignment plate motor (M12) F R Punch drive motor (M10) 1st folding motor (M4) 1st folding release motor (M14) 2nd folding motor (M5) 2nd folding release motor (M15) 3rd folding motor (M6) 3rd folding release motor (M16) Intermediate conveyance motor (M3) Main tray paper exit motor (M17) Roller solenoid /1 (SD5) Roller solenoid /2 (SD6) Roller solenoid /3 (SD7) Roller solenoid /4 (SD8) Folding gate solenoid (SD15) Paper exit solenoid (SD12)

FD entrance sensor (PS1) Punch conveyance sensor (PS5) Punch registration sensor (PS6) 1st folding conveyance sensor (PS51) 2nd folding conveyance sensor (PS53) 3rd folding conveyance sensor (PS54) S size conveyance sensor (PS58) Intermediate conveyance sensor (PS13) Main tray paper exit sensor (PS18) Sub tray paper exit sensor (PS16) Main body paper exit sensor (PS3) ON

fd501fs5021c

762

F.

17. TIMING CHART

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 Z-fold, A3, 2 originals, 2 copies, sub tray paper exit Time (sec) Item

0

1

2

3

4

5

6

7

8

9

Main body paper exit sensor (PS3) Entrance conveyance motor (M1) Punch conveyance motor (M2) Punch registration motor (M13) Alignment plate motor (M12) F R Punch drive motor (M10) 1st folding motor (M4) 1st folding release motor (M14) 2nd folding motor (M5) 2nd folding release motor (M15) 3rd folding motor (M6) 3rd folding release motor (M16) Intermediate conveyance motor (M3) Main tray paper exit motor (M17) Roller solenoid /1 (SD5) Roller solenoid /2 (SD6) Roller solenoid /3 (SD7) Roller solenoid /4 (SD8) Folding gate solenoid (SD15) Paper exit solenoid (SD12)

FD entrance sensor (PS1) Punch conveyance sensor (PS5) Punch registration sensor (PS6) 1st folding conveyance sensor (PS51) 2nd folding conveyance sensor (PS53) 3rd folding conveyance sensor (PS54) S size conveyance sensor (PS58) Intermediate conveyance sensor (PS13) Main tray paper exit sensor (PS18) Sub tray paper exit sensor (PS16) Main body paper exit sensor (PS3) ON

fd501fs5022c

763

bizhub PRO 1050/1050P /1050e/1050eP

17. TIMING CHART

Field Service Ver3.0 Nov.2006

G. PI cover insertion, A4, 2 originals, 2 copies, sub tray paper exit Time (sec) Item

0

1

2

3

4

5

6

Main body paper exit sensor (PS3) Entrance conveyance motor (M1) Punch conveyance motor (M2) Punch registration motor (M13) Alignment plate motor (M12) F R Punch drive motor (M10) 1st folding motor (M4) 1st folding release motor (M14) 2nd folding motor (M5) 2nd folding release motor (M15) 3rd folding motor (M6) 3rd folding release motor (M16) Intermediate conveyance motor (M3) Main tray paper exit motor (M17) Roller solenoid /1 (SD5) Roller solenoid /2 (SD6) Roller solenoid /3 (SD7) Roller solenoid /4 (SD8) Folding gate solenoid (SD15) Paper exit solenoid (SD12)

FD entrance sensor (PS1) Punch conveyance sensor (PS5) Punch registration sensor (PS6) 1st folding conveyance sensor (PS51) 2nd folding conveyance sensor (PS53) 3rd folding conveyance sensor (PS54) S size conveyance sensor (PS58) Intermediate conveyance sensor (PS13) Main tray paper exit sensor (PS18) Sub tray paper exit sensor (PS16) Main body paper exit sensor (PS3) ON Start button ON

764

fd501fs5023c

17. TIMING CHART

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 H. Punch, A4, 2 originals, 2 copies, sub tray paper exit Time (sec) Item

0

1

2

3

Main body paper exit sensor (PS3) Entrance conveyance motor (M1) Punch conveyance motor (M2) Punch registration motor (M13) Alignment plate motor (M12) F R Punch drive motor (M10) 1st folding motor (M4) 1st folding release motor (M14) 2nd folding motor (M5) 2nd folding release motor (M15) 3rd folding motor (M6) 3rd folding release motor (M16) Intermediate conveyance motor (M3) Main tray paper exit motor (M17) Roller solenoid /1 (SD5) Roller solenoid /2 (SD6) Roller solenoid /3 (SD7) Roller solenoid /4 (SD8) Folding gate solenoid (SD15) Paper exit solenoid (SD12)

FD entrance sensor (PS1) Punch conveyance sensor (PS5) Punch registration sensor (PS6) 1st folding conveyance sensor (PS51) 2nd folding conveyance sensor (PS53) 3rd folding conveyance sensor (PS54) S size conveyance sensor (PS58) Intermediate conveyance sensor (PS13) Main tray paper exit sensor (PS18) Sub tray paper exit sensor (PS16) Main body paper exit sensor (PS3) ON

fd501fs5024c

765

766

Time (sec)

Conveyance sensor /1 (PS7) Conveyance sensor /2 (PS16) Conveyance sensor /3 (PS17) Coupling exit sensor (PS18) Sub tray exit sensor (PS10)

1st gate solenoid (SD1) 2nd gate solenoid (SD10) Front stopper Latch ON solenoid (SD9) Latch OFF Rear stopper Latch ON solenoid (SD3) Latch OFF Job partition Latch ON solenoid (SD2) Latch OFF Paper press solenoid /1 (SD6) Paper press solenoid /2 (SD7) Paper press solenoid /3 (SD8)

Entrance sensor (PS4) Conveyance motor 1000 mm/s (M2) 490 mm/s Sub tray exit motor 1000 mm/s (M3) 490 mm/s Coupling conveyance motor (M6) 1300 mm/s Grip conveyance motor (M4) 1000 mm/s 490 mm/s Grip conveyance home sensor (PS5) Alignment motor (M7) Alignment plate home sensor (PS12) Shift unit motor (M5) Shift unit home sensor (PS11)

Item

0

Main body paper exit sensor (PS3) ON

1

2

3

4

bizhub PRO 1050/1050P /1050e/1050eP 17. TIMING CHART Field Service Ver3.0 Nov.2006

17.5 LS-501/502

A. A4, straight mode, 3 originals, 1 copy set

ls502fs5009c

Time (sec)

Conveyance sensor /1 (PS7) Conveyance sensor /2 (PS16) Conveyance sensor /3 (PS17) Coupling exit sensor (PS18) Sub tray exit sensor (PS10)

1st gate solenoid (SD1) 2nd gate solenoid (SD10) Front stopper Latch ON solenoid (SD9) Latch OFF Rear stopper Latch ON solenoid (SD3) Latch OFF Job partition Latch ON solenoid (SD2) Latch OFF Paper press solenoid /1 (SD6) Paper press solenoid /2 (SD7) Paper press solenoid /3 (SD8)

Entrance sensor (PS4) 1000 mm/s Conveyance motor (M2) 490 mm/s 1000 mm/s Sub tray exit motor (M3) 490 mm/s Coupling conveyance motor (M6) Grip conveyance 1300 mm/s motor (M4) 1000 mm/s 490 mm/s Grip conveyance home sensor (PS5) Alignment motor (M7) Alignment plate home sensor (PS12) Shift unit motor (M5) Shift unit home sensor (PS11)

Item

0

Main body paper exit sensor (PS3) ON

1

2

3

B. A3, shift mode, 2 originals, 2 copies set

bizhub PRO 1050/1050P 1050e/1050eP

4

Field Service Ver3.0 Nov.2006 17. TIMING CHART

ls502fs5010c

767

768

Time (sec)

Conveyance sensor /1 (PS7) Conveyance sensor /2 (PS16) Conveyance sensor /3 (PS17) Coupling exit sensor (PS18) Sub tray exit sensor (PS10)

1st gate solenoid (SD1) 2nd gate solenoid (SD10) Front stopper Latch ON solenoid (SD9) Latch OFF Rear stopper Latch ON solenoid (SD3) Latch OFF Job partition Latch ON solenoid (SD2) Latch OFF Paper press solenoid /1 (SD6) Paper press solenoid /2 (SD7) Paper press solenoid /3 (SD8)

Entrance sensor (PS4) Conveyance motor 1000 mm/s (M2) 490 mm/s Sub tray exit motor 1000 mm/s (M3) 350 mm/s Coupling conveyance motor (M6) 1300 mm/s Grip conveyance motor (M4) 1000 mm/s 490 mm/s Grip conveyance home sensor (PS5) Alignment motor (M7) Alignment plate home sensor (PS12) Shift unit motor (M5) Shift unit home sensor (PS11)

Item

0

Main body paper exit sensor (PS3) ON

1

2

3

4

bizhub PRO 1050/1050P /1050e/1050eP 17. TIMING CHART Field Service Ver3.0 Nov.2006

C. A4, Sub tray mode, 3 originals, 1 copy set

ls502fs5011c

Time (sec)

Conveyance sensor /1 (PS7) Conveyance sensor /2 (PS16) Conveyance sensor /3 (PS17) Coupling exit sensor (PS18) Sub tray exit sensor (PS10)

1st gate solenoid (SD1) 2nd gate solenoid (SD10) Front stopper Latch ON solenoid (SD9) Latch OFF Rear stopper Latch ON solenoid (SD3) Latch OFF Job partition Latch ON solenoid (SD2) Latch OFF Paper press solenoid /1 (SD6) Paper press solenoid /2 (SD7) Paper press solenoid /3 (SD8)

Entrance sensor (PS4) 1000 mm/s Conveyance motor (M2) 490 mm/s 1000 mm/s Sub tray exit motor (M3) 490 mm/s Coupling conveyance motor (M6) Grip conveyance 1300 mm/s motor (M4) 1000 mm/s 490 mm/s Grip conveyance home sensor (PS5) Alignment motor (M7) Alignment plate home sensor (PS12) Shift unit motor (M5) Shift unit home sensor (PS11)

Item

0

Main body paper exit sensor (PS3) ON

1

2

3

D. A4, tandem mode, 3 originals, 1 copy set

bizhub PRO 1050/1050P 1050e/1050eP

4

Field Service Ver3.0 Nov.2006 17. TIMING CHART

ls502fs5012c

769

770

Time (sec)

Counter reset sensor (PS15)

Main tray exit sensor (PS10)

Stacker empty sensor (PS20)

Stacker entrance sensor (PS5)

FNS entrance sensor (PS4)

Main body side paper exit sensor (PS3)

Intermediate roller release solenoid (SD7)

Main tray exit motor (M7)

Stacker entrance motor (M13)

Conveyance motor (M1)

Intermediate roller open close motor (M25)

Rear stopper motor (M26)

Paper exit opening motor (M8)

Stack assist guide motor (M24)

Alignment motor /Rr (M5)

Alignment motor /Fr (M22)

Tray up down motor (M3)

Signal while in FS operation

Item

0

Start button ON

1

2

3

4

5

6

bizhub PRO 1050/1050P /1050e/1050eP 17. TIMING CHART Field Service Ver3.0 Nov.2006

17.6 FS-503

A. Sort, A4, 2 originals, 2 copies, Single side

fs503fs5010c

Time (sec)

L

H

Sub tray paper exit sensor (PS1)

Counter reset sensor (PS15)

Main tray exit sensor (PS10)

Stacker empty sensor (PS20)

Stacker entrance sensor (PS5)

FNS entrance sensor (PS4)

Main body side paper exit sensor (PS3)

Intermediate roller release solenoid (SD7)

Sub tray exit motor (M6)

Main tray exit motor (M7)

Stacker entrance motor (M13)

Conveyance motor (M1)

Intermediate roller open close motor (M25)

Rear stopper motor (M26)

Paper exit opening motor (M8)

Stack assist guide motor (M24)

Alignment motor /Rr (M5)

Alignment motor /Fr (M22)

Tray up down motor (M3)

Signal while in FS operation

Item

1

2

3

4

5

B. Sub tray, A4, 2 original, 2 copies, single side

bizhub PRO 1050/1050P 1050e/1050eP

6

Field Service Ver3.0 Nov.2006 17. TIMING CHART

fs503fs5011c

771

772

Time (sec)

Counter reset sensor (PS15)

Main tray exit sensor (PS10)

Stacker empty sensor (PS20)

Stacker entrance sensor (PS5)

FNS entrance sensor (PS4)

Main body side paper exit sensor (PS3)

Intermediate roller release solenoid (SD7)

Sub tray exit motor (M6)

Main tray exit motor (M7)

Stacker entrance motor (M13)

Conveyance motor (M1)

Intermediate roller open close motor (M25)

Rear stopper motor (M26)

Paper exit opening motor (M8)

Stack assist guide motor (M24)

Alignment motor /Rr (M5)

Alignment motor /Fr (M22)

Tray up down motor (M3)

Signal while in FS operation

Item

1

2

3

4

5

6

bizhub PRO 1050/1050P /1050e/1050eP 17. TIMING CHART Field Service Ver3.0 Nov.2006

C. Staple, A4, 2 originals, 2 copies, single side

fs503fs5012c

Time (sec)

Horizontal conveyance exit sensor (PS4)

Horizontal conveyance sensor /2 (PS3)

Horizontal conveyance sensor /1 (PS2)

Entrance sensor (PS1)

Entrance gate solenoid (SD1)

Entrance conveyance motor (M1)

Horizontal conveyance motor (M2)

Main body paper exit sensor (PS3)

Item

0

Main body start signal

1

2

3

4

5

6

7

8

9

10

11

17.7 SD-501

A. Coupling conveyance, A4, 3 sheets of paper, 2 set

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 17. TIMING CHART

15anf5c800na

1

773

774

1

Time (sec)

Roller release solenoid /4 (SD4)

Subtray exit sensor (PS11)

Horizontal conveyance sensor /1 (PS2)

Entrance sensor (PS1)

Horizontal conveyance gate solenoid (SD3)

Entrance gate solenoid (SD1)

Entrance conveyance motor (M1)

Horizontal conveyance motor (M2)

Main body paper exit sensor (PS3)

Item

0

Main body start signal

1

2

3

4

5

6

7

8

9

10

11

bizhub PRO 1050/1050P /1050e/1050eP 17. TIMING CHART Field Service Ver3.0 Nov.2006

B. Subtray exit, A4, 3 sheets of paper, 2 set

15anf5c801na

17. TIMING CHART

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 C. Overlap tri-folding, A4S, 3 sheets of paper, 3 set

Time (sec)

0

Item

1

2

3

4

5

6

7

8

9

10

11

12

Entrance conveyance motor (M1) Entrance sensor (PS1) Right angle conveyance motor (M6)

F R F

Overlap motor (M13)

R Right angle conveyance gate solenoid (SD2) Roller release solenoid /1 (SD5) Roller release solenoid /2 (SD6) Right angle conveyance sensor /1 (PS5) Right angle conveyance sensor /2 (PS6) Folding entrance motor (M3) H

Folding conveyance motor (M4)

L R

Folding main scan alignment motor /Fr (M7)

R

Folding sub scan alignment exit motor (M8)

R

Folding main scan alignment motor /Rr (M14)

R

1st folding blade motor (M18)

R

2nd folding blade motor (M19)

R

F

F

F

A

F

1st

F

folding

2nd folding

Roller release solenoid /3 (SD7) Tri-folding exit clutch (CL1) Folding entrance sensor (PS60) Folding sensor /1 (PS7) Folding passage sensor (PS8) Tri-folding exit sensor (PS9)

Exit

Folding main scan alignment home sensor /Fr1 (PS18) Folding main scan alignment home sensor /Fr2 (PS49) Folding main scan alignment home sensor /Rr (PS19) 1st folding blade home sensor /1 (PS20) 1st folding blade home sensor /2 (PS21) 2nd folding blade home sensor /1 (PS22) 2nd folding blade home sensor /2 (PS23) Folding exit home sensor (PS24) Folding sub scan alignment home sensor (PS56) Main body start signal

15anf5c802na

1

775

bizhub PRO 1050/1050P /1050e/1050eP

17. TIMING CHART

Field Service Ver3.0 Nov.2006

13

14

15

16

17

Time (sec)

18

19

20

21

22

Item Entrance conveyance motor (M1) Entrance sensor (PS1) F

R F

Right angle conveyance motor (M6) Overlap motor (M13)

R Right angle conveyance gate solenoid (SD2) Roller release solenoid /1 (SD5) Roller release solenoid /2 (SD6) Right angle conveyance sensor /1 (PS5) Right angle conveyance sensor /2 (PS6) Folding entrance motor (M3) H L

Folding conveyance motor (M4)

R F

R F

R F

A

R F

1st

folding

1st

folding

R F

2nd folding

2nd folding

R

Folding main scan alignment motor /Fr (M7) Folding sub scan alignment exit motor (M8) Folding main scan alignment motor /Rr (M14) 1st folding blade motor (M18) 2nd folding blade motor (M19)

Roller release solenoid /3 (SD7) Tri-folding exit clutch (CL1) Folding entrance sensor (PS60) Folding sensor /1 (PS7) Folding passage sensor (PS8) Exit

Exit

Tri-folding exit sensor (PS9) Folding main scan alignment home sensor /Fr1 (PS18) Folding main scan alignment home sensor /Fr2 (PS49) Folding main scan alignment home sensor /Rr (PS19) 1st folding blade home sensor /1 (PS20) 1st folding blade home sensor /2 (PS21) 2nd folding blade home sensor /1 (PS22) 2nd folding blade home sensor /2 (PS23) Folding exit home sensor (PS24) Folding sub scan alignment home sensor (PS56)

15anf5c803na

776

1

17. TIMING CHART

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 D. Saddle stitching (trimmer), A3, 5 sheets of paper, 2 set

Time (sec) Item

0

1

2

3

4

5

6

7

8

9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

Entrance sensor (PS1) Right angle conveyance motor (M6) Overlap motor (M13)

F

R F R

Right angle conveyance gate solenoid (SD2) Right angle conveyance sensor /2 (PS6) F Folding conveyance motor (M4) R Folding main scan alignment motor /Fr (M7) Folding sub scan alignment exit motor (M8)

F R H L R F

Folding main scan alignment motor /Rr (M14)

R

1st folding blade motor (M18)

R

F Folding

Folding

Folding

Folding

Guide shaft motor (M25) Folding sensor /2 (PS44) F

Saddle stitching alignment motor /Rt (M9)

R

Bundle arm motor (M10)

R

Bundle clip motor (M11)

F F R

Saddle stitching alignment motor /Lt (M16) Clincher up down motor (M20)

F R

A

F R

Saddle stitching press motor (M21) F

Bundle arm rotation motor (M22)

R

Bundle arm assist motor (M26)

R

F

Stapler motors /Rt (M29), /Lt (M30)

Staple

Clincher solenoids /Rt (SD9), /Lt (SD10) Bundle sensor /1 (PS14) Bundle exit motor (M5)

F R F

Bundle registration motor (M12)

R

Bundle press movement motor (M17)

R

Bundle press motor (M23)

R

Bundle press stage up down motor (M24)

R

F F F

Bundle sensor /2 (PS15) Bundle registration plate home sensor (PS16) Bundle press stage up down limit sensor (PS45) Bundle sensor /4 (PS54) Trimmer registration sensor (PS55) Bundle exit sensor /2 (PS57) F

Trimmer blade motor (M31)

R

Trimmer press motor (M32)

R

F

Main body start signal

15anf5c804na

1

777

bizhub PRO 1050/1050P /1050e/1050eP

17. TIMING CHART

Field Service Ver3.0 Nov.2006

28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54

Time (sec) Item Entrance sensor (PS1) F R F

Right angle conveyance motor (M6) Overlap motor (M13)

R Right angle conveyance gate solenoid (SD2) Right angle conveyance sensor /2 (PS6) Folding conveyance F motor (M4) R F R H L R F R

Folding main scan alignment motor /Fr (M7) Folding sub scan alignment exit motor (M8) Folding main scan alignment motor /Rr (M14)

F 1st folding blade motor (M18) R Guide shaft motor (M25)

Folding

Folding sensor /2 (PS44) F R F

Saddle stitching alignment motor /Rt (M9)

R

Bundle arm motor (M10)

F

Bundle clip motor (M11)

R F R

A

F R

Saddle stitching alignment motor /Lt (M16) Clincher up down motor (M20)

Saddle stitching press motor (M21) F R F R

Bundle arm rotation motor (M22) Bundle arm assist motor (M26)

Stapler motors /Rt (M29), /Lt (M30)

Staple

Clincher solenoids /Rt (SD9), /Lt (SD10) Bundle sensor /1 (PS14) F

Bundle exit motor (M5)

R F R F R F R F R

Bundle registration motor (M12) Bundle press movement motor (M17) Bundle press motor (M23) Bundle press stage up down motor (M24)

Bundle sensor /2 (PS15) Bundle registration plate home sensor (PS16) Bundle press stage up down limit sensor (PS45) Bundle sensor /4 (PS54) Trimmer registration sensor (PS55) Exit

Exit

Bundle exit sensor /2 (PS57) F

Trim

Trim

R F R

Trimmer blade motor (M31) Trimmer press motor (M32)

15anf5c805na

778

1

Sub tray exit sensor (PS4)

Entrance sensor (PS1)

Sub tray exit solenoid (SD4)

Bypass gate solenoid (SD2)

Entrance gate solenoid (SD1)

Entrance conveyance motor (M1)

0

Print start signal ON

1

2

3

4

5

6

17.8 PB-501

A. Sub tray paper exit, A4, originals, single side

bizhub PRO 1050/1050P 1050e/1050eP

7

Field Service Ver3.0 Nov.2006 17. TIMING CHART

15anf5c806c

2

779

780

2

Forward

Backward

Open Close Down Up Down Up Up Down Open Close Open Close

Book conveyance belt motor (M61) Open Book conveyance belt movement motor (M62) Close Book conveyance Down belt up down motor (M63) Up Book end sensor (PS61)

Cover paper sensor /Lt (PS46)

Cover paper sensor /Rt (PS45)

Cutter motor (M50)

Cover paper alignment motor (M41) Cover paper conveyance arm motor /Rt (M43) Cover paper conveyance arm motor /Lt (M44) Cover paper table up down motor /Fr (M46) Cover paper folding motor /Rt (M48) Cover paper folding motor /Lt (M49)

Glue tank up solenoid /1 (SD31)

Glue tank movement motor Forward (M31) Backward Glue apply position detection sensor (PS32)

Clamp paper sensor (PS28)

Clamp motor (M22)

Clamp alignment motor (M21)

Open Close Open Close Clamp rotation motor (M23) Left Right

SC paper detection sensor (PS16)

SC pressure arm solenoid (SD13 )

FD alignment solenoid (SD11)

Clamp entranse roller release motor (M20)

SC switchback conveyF ance motor (M12) R SSC switchback release F motor (M13) R SC alignment motor(M15) Open Close SC roller release motor(M18)

SC entrance sensor (PS2)

Entrance sensor (PS1)

0

1

First book

2

3

(1)

4

6

Positioning (alignment) to be trimmed

5 (40)

26 (1)

27

Clamp

28

Next book 29

Upright

30

31

32

Forward

(10)

33

Open

Backward

34

35

36

37

38

39

5 seconds waiting

Cover paper folding operation

(20)

40

41

42

43

Up

Book Release

(30)

Down

44

Rotation

45

46

48

Down of book

Positioning (alignment)

47

49

A

bizhub PRO 1050/1050P /1050e/1050eP 17. TIMING CHART Field Service Ver3.0 Nov.2006

B. Perfect Binding, A4, 40 originals, 2 copies, single side, PB cover paper supply

15anf5c807c

A

(40)

51

Positioning (alignment) to be trimmed

50

52

53

Clamp

54

Upright

55

Positioning (alignment)

56

Forward

57

58

60

Open

Returning to HP

Backward

59

61

62

64

65

5 seconds waiting

Cover paper folding operation

63

66

Down

67

Up

Book Release

68

Down

69

Rotation

70

71

73

Down of book

Positioning (alignment)

72

74

75

76

77

78

79

81

82

83

84

bizhub PRO 1050/1050P 1050e/1050eP

80

Field Service Ver3.0 Nov.2006 17. TIMING CHART

15anf5c808c

2

781

782

2

Forward

Backward

Book conveyance belt move- Close Open ment motor (M62) Book conveyance belt up down Down Up motor (M63) Book end sensor (PS61)

Book conveyance belt motor (M61)

Cover paper sensor /Lt (PS46)

Cover paper sensor /Rt (PS45)

Cutter motor (M50)

Cover paper alignment motor (M41) Close Open Cover paper conveyance Down arm motor /Rt (M43) Up Cover paper conveyance Down arm motor /Lt (M44) Up Cover paper table up down Up motor /Fr(M46) Down Cover paper folding motor /Rt(M48) Open Close Cover paper folding motor /Lt(M49) Open Close

Glue tank up solenoid /1 (SD31)

Glue apply position detection sensor (PS32)

SC paper detection sensor (PS16) Clamp alignment motor (M21) Open Close Open Clamp motor (M22) Close Clamp rotation motor (M23) Left Right Clamp paper sensor (PS28) Forward Glue tank movement motor (M31) Backward

FD alignment solenoid (SD11)

SC switchback conveyance F motor (M12) R SC alignment motor (M15) Open Close Up Clamp entranse movement motor (M19) Down Clamp entranse roller release motor (M20)

SC entrance sensor (PS2)

Entrance sensor (PS1)

Bypass gate solenoid (SD2)

Entrance gate solenoid (SD1)

0

1

2

First book

3

4

(1)

5

6

7

22

23

24

25

26

(40)

27

29

Positioning (alignment)

Change Cover paper path (1)

28

Clamp

30

Next book

Upright

31

Positioning (alignment)

32

Forward

33

35

Open

Returning to HP

(10)

34

Backward

36

37

38



40

41

5 seconds waiting

Cover paper folding operation

39

Down

42

43



Rotation

45

Down

Book Release

44

46

47

A

bizhub PRO 1050/1050P /1050e/1050eP 17. TIMING CHART Field Service Ver3.0 Nov.2006

C. Perfect Binding, A4, 40 originals, 2 copies, single side, main body cover paper supply

15anf5c809c

A

49

50

Down

Positioning (alignment) to be trimmed

Returning to HP

Two pages

48

(40)

51

52

53

Change Cover paper path

54

55

56

57

58

59

60

61

62

63

64

65

66

67

68

69

70

71

72

73

74

75

76

77

78

79

80

82

83

84

85

bizhub PRO 1050/1050P 1050e/1050eP

81

Field Service Ver3.0 Nov.2006 17. TIMING CHART

15anf5c810c

2

783

Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P /1050e/1050eP

17. TIMING CHART

Blank page

784

H

I 1 300 301 308 302 309 303 310 304 311 305 312 306 313 307 314

2

SDB

40

3 30

31

32

35 34 33

84 87 85

92

161

45 81

44 131

46 162

100-1 5v0 100-2 5v0 100-3 5v0 100-4 S.G 100-5 S.G 100-6 S.G

550

711-1 5V1 -2 ROM_RXDin -3 Vpp -4 ROM_TXDout -5 ROM_RESET -6 SGND

PS52 PS53

STATUS INDICATOR LAMP

A

4 SW2

10 12

1

Power switch

36 38

12

OACB

SW LED

5

39 40

VR

OB2

42 44 45 46 48

OACB

49 50 51 52 53 54 55

101-1 12v(HDD) 101-2 S.G 101-3 12v(CCD) 101-4 S.G 101-5 5v1(IMAGE) 101-6 5v1(IMAGE) 101-7 S.G 101-8 S.G 101-9 S.G 101-10 5v1(HDD/OP) 101-11 S.G 101-12 12V(OP)

6

56 57 58 59 60 61

SCB

62 63 64

PMDB

65 66 67 68

M4

OB INVB

69 70 71

PRCB

72 73

714-1 VH1 -2 NC -3 VL1

Backlight /1

715-1 VH2 -2 NC -3 VL2

Backlight /2

74

DATA LED

7

77

M1/M2/M3 FNS

MS2

35

HV1

34

PRCB

33 78

DCPS/2

75

10 11

8 90-2

508

90-1

PS51

32

138-1 5v0 138-2 POWER_RL 138-7 REM/5 138-6 REM/4 138-5 REM/3 138-10 POWER_EM 138-9 5v0_ACOFF 138-8 HT_RL 138-3 REM/1 138-4 REM/2 138-11 5v1_ACOFF

SCANNER

31

FNS ADF ADUDB1 SDB M21/RCDB PRCB FNS ADF ADUDB1 PRCB

501

701-1 X2 -2 Y1 -3 X1 -4 Y2

710-1 5V1 -2 MONI_CLKout -3 MONI_RXDin -4 MONI_TXDout -5 SGND

30 758-1

CN71-1 5V_IN CN71-2 S.GND CN71-3 /REM1 CN71-4 /REM2 CN71-5 /REM3 CN71-6 CUR_EM CN71-7 AC_OFF CN71-8 FAN_H/L

FT-1 24v3

CN77-1 P.GND CN77-2 P.GND CN77-3 P.GND CN77-4 P.GND CN77-5 P.GND CN77-6 P.GND CN77-7 P.GND CN77-8 P.GND CN77-9 P.GND CN77-10 P.GND

CN76-1 24v3 CN76-1 24v3 CN76-3 P.GND CN76-4 P.GND

CN75-1 36v CN75-2 P.GND

CN74-1 24v2 CN74-2 24v2 CN74-3 24v2 CN74-8 24v2 CN74-9 24v2 CN74-10 24v2 CN74-4 P.GND CN74-5 P.GND CN74-6 P.GND CN74-7 P.GND CN74-11 P.GND CN74-12 P.GND CN74-13 P.GND CN74-14 P.GND

Power supply FM26 cooling fan /2

7

708-1 5V1 -2 SGND -3 12V4 -4 SGND

20

3

6

104-1 5V1 -2 SGND -3 12V4 -4 SGND

716-1 -2 -3 -4 -5 -6 -7 -8 -9 -10 -11 -12 -13 -14 -15 -16 -17 -18 -19 -20 -21 -22 -23 -24 -25 -26 -27 -28 -29 -30 -31 -32 -33 -34 -35 -36 -37 -38 -39 -40 -41

200V OUT HDD2

FT101 CN73-1 12V0 CN73-2 12V0 CN73-3 12V3 CN73-4 12V3 CN73-5 12V3 CN73-6 12V3 CN73-7 S.GND CN73-8 S.GND CN73-9 S.GND CN73-10 S.GND CN73-11 S.GND CN73-12 S.GND

Power supply FM25 cooling fan /1

702-1 SGND -2 CLK -3 SGND -4 Hsync -5 Vsync -6 SGND -7 SGND -8 SGND -9 R_0 -10 R_1 -11 R_2 -12 SGND -13 R_3 -14 R_4 -15 R_5 -16 SGND -17 SGND -18 SGND -19 G_0 -20 G_1 -21 G_2 -22 SGND -23 G_3 -24 G_4 -25 G_5 -26 SGND -27 SGND -28 SGND -29 B_0 -30 B_1 -31 B_2 -32 SGND -33 B_3 -34 B_4 -35 B_5 -36 SGND -37 LCD_EN -38 R/L("H") -39 3.3V -40 3.3V -41 U/D("L")

502

5

700-A20 SGND -A19 LCD_U/D -A18 LCD_R/L -A17 SGND -A16 SGND -A15 RXCLKIN+ -A14 RXCLKIN-A13 SGND -A12 RXIN2+ -A11 RXIN2-A10 SGND -A9 RXIN1+ -A8 RXIN1-A7 SGND -A6 RXIN0+ -A5 RXIN0-A4 SGND -A3 SGND -A2 5V1 -A1 5V1 700-B20 CTS_IN -B19 SGND -B18 DSR_IN -B17 SGND -B16 RXD_IN -B15 SGND -B14 RTS_OUT -B13 SGND -B12 DTR_OUT -B11 SGND -B10 TXD_OUT -B9 SGND -B8 WT_LED -B7 SHUT_LED -B6 SW_SIG -B5 SGND -B4 SHUT_SIG -B3 SW_LED -B2 5V0 -B1 5V0

503

713-1 -2 -3 -4 -5 -6 -7

Outlet

705-1 12V2 -2 12V2 -3 SGND -4 SGND -5 RMT -6 ALM -7 BRT

For Option CN2-3 AC_NEU

HDD2

6

PRCB PFU OACB

RL1

712-6 -5 -4 -3 -2 -1

Main relay

706-1 BRT -2 5V1 -3 DATA_LED -4 GND -5 MAIN_LED -6 SUB_LED

4

CN72-1 5V0 CN72-2 5V0 CN72-3 5V0 CN72-4 S.GND CN72-5 S.GND CN72-6 S.GND

4

136-A1 SGND 136-A2 LCD_UD 136-A3 LCD_RL 136-A4 SGND 136-A5 SGND 136-A6 TXCLKOUT+ 136-A7 TXCLKOUT136-A8 SGND 136-A9 TXOUT2+ 136-A10 TXOUT2136-A11 SGND 136-A12 TXOUT1+ 136-A13 TXOUT1136-A14 SGND 136-A15 TXOUT0+ 136-A16 TXOUT0136-A17 SGND 136-A18 SGND 136-A19 LCD5V 136-A20 LCD5V 136-B1 RTS_OUT 136-B2 SGND 136-B3 DTR_OUT 136-B4 SGND 136-B5 TXD_OUT 136-B6 SGND 136-B7 CTS_IN 136-B8 SGND 136-B9 DSR_IN 136-B10 SGND 136-B11 RXD_IN 136-B12 SGND 136-B13 WT_LED 136-B14 SHUT_LED 136-B15 SW_SIG 136-B16 SGND 136-B17 SHUT 136-B18 SW_LED 136-B19 5V0 136-B20 5V0

41 503

709-1 FOOT_SW -2 SGND

CN10-4

707-1 SUB_SW -2 SGND -3 N.C.

505 G/Y

CN19-2

704-A1 -A2 -A3 -A4 -A5 -A6 -A7 -A8 -A9 -A10 -A11 -A12 -A13 -A14 704-B1 -B2 -B3 -B4 -B5 -B6 -B7 -B8 -B9 -B10 -B11 -B12 -B13 -B14

Triac /2

CN10-3

703-A14 12V3 -A13 12V3 -A12 12V3 -A11 SHUT_SIG -A10 SW_LED -A9 WT_LED -A8 SHUT_LED -A7 5V0 -A6 SW_SIG -A5 SGND -A4 Y2 -A3 X1 -A2 Y1 -A1 X2 703-B14 5V1_1 -B13 5V1_1 -B12 CTS_IN -B11 SGND -B10 DSR_IN -B9 SGND -B8 RXD_IN -B7 SGND -B6 RTS_OUT -B5 SGND -B4 DTR_OUT -B3 SGND -B2 TXD_OUT -B1 SGND

TRC2

504

160-6-1

T2

160-5-2

507

T2

160-4-3

G

160-3-4

G

CN14-2

160-2-5

T1

APS sensor /2

TRC1 T1

666-1

APS sensor /1

Main power switch

SW1

666-2

510

666-3

506

665-1

509

Transformer /1

FT19

665-2

283-2

CN14-1

665-3

305-2

T1

285-1

Noise filter /2

285-2

5

HTR1

SW3

FT100

CN12-4

CN18-1

160-1-6

F/G

FT18

305-6

Dehumidification heater switch

3

CN138-12 PAT1 CN138-13 PAT2 CN138-14 PAT3 CN138-15 PAT4

A 305-1

19

T2 CN12-1

D

CN20-4

C 11

Dehumidification heater/1

283-1

CN18-2

284-2

10

HTR2

SCANNER CN20-1

1

753-6

FT42

305-5

3

284-1

L1

Transformer /2

FT17

753-5

NF2

Dehumidification heater/2

Scanner home sensor

NF1

622-4 SIG

FM19

650-3

Noise filter /1

650-2

FT13

622-1 5V 622-2 SIG 622-3 S.GND

Scanner cooling fan

Exposure lamp

FT15

650-1

632-4

632-3

F/G

640-1-3

M27 640-2-2

640-3-1

631-5

L1 INVB

621-2 EM

621-1 CONT

631-3

Circuit breaker

FT16

2

163-1-7

601-6

CBR

621-3 P.GND

601-7 631-4

E

623-3 P.GND

G/Y

CN10-5

163-2-6

601-5 632-2

FT14

CN19-1

163-3-5

601-4

600-3 24V 600-4 24V 600-1 5V 600-2 S.G 600-5 P.G 600-6 P.G 631-2

FT11

FT41

CN137-4 APS/5V CN137-5 SIG CN137-6 S.GND CN137-7 LAMP_H/L

58 601-3

FT12

163-4-4

59 601-2

623-1 24V

Scanner motor

FT10

163-5-3

601-1 632-1

Power plug

623-2 CONT

631-1

F

620-2 V

B

620-3 W

A

163-6-2

51

2

163-7-1

126 128

620-1 U

1

CN137-1 APS/5V CN137-2 SIG CN137-3 S.GND

G 60

610-1 SCAN_CLK 610-2 SCAN_FR 610-3 SCAN_W23 610-4 SCAN_V0 610-5 SCAN_V1 610-6 SCAN_V2 610-7 LUMP_CONT 610-8 FAN_CONT 610-9 FAN_EM 610-10 HP_PS 610-11 LOVRUN_PS 610-12 TOP_PS 610-13 ROVRUN_PS 610-14 SCAN24V_FEM 610-15 S.GND

18. OVERALL WIRING DIAGRAM

18.1 Main body 1/4

8 9

LCDB

OB1

OACB 1/2 9

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 18. OVERALL WIRING DIAGRAM

CN2-1 AC_HOT 316 315

A

DCPS/1

Triac /1 142

B

76

320 319 318 317

C

PKB

D

E

F

OB3 7 8

G

H

I

bizhub PRO 1050/1050P /1050e/1050eP

18. OVERALL WIRING DIAGRAM

Field Service Ver3.0 Nov.2006

Main body location list Symbol

Part name

Location



Power plug

1-A

M27

Scanner motor

1-F

SDB

Scanner drive board

1-G

CBR

Circuit breaker

2-A

NF1

Noise filter /1

2-A

NF2

Noise filter /2

2-A

L1

Exposure lamp

2-E

L1 INVB

L1 inverter

2-F

FM19

Scanner cooling fan

2-F

PS51

Scanner home sensor

2-F

RL1

Main relay

3-A

TRC1

Triac /1

3-B

TRC2

Triac /2

3-C

SW3

Dehumidification heater switch

3-D

T1

Transformer /1

3-E

T2

Transformer /2

3-E

HTR1

Dehumidification heater /1

3-G

HTR2

Dehumidification heater /2

3-G

OACB

Overall control board

3-H

SW1

Main power switch

4-A



Outlet

4-C

OB1

Operation board /1

4-E

PS52

APS sensor /1

4-G

PS53

APS sensor /2

4-G



Status indicator lamp

4-G

FM25

Power supply cooling fan /1

5-A

FM26

Power supply cooling fan /2

5-A

DCPS/1

DC power supply /1

5-A

SW2

Power switch

5-D

OB2

Operation board /2

5-D

OB INVB

OB inverter

5-D

OB3

Operation board /3

5-G

LCDB

LCD board

6-D

PKB

Panel key board

7-D



Backlight /1

7-D



Backlight /2

7-D

1 2 3

OACB 2/2

I 4

108 109 111 112 113 114 115 116

HDD1

Polygon motor

117 118 119 120

M6

5

180 181 121 122

M31 M7

123 124 125 126 127 128 129

321 322 328 334 323 329 335 324 330 336 331 337 325 326 332 338 327 333 339

131 132 133 182 134 135

M6 M31 M7

136

CN 123 CN 124

CN 112 CN 113

6

130 137 138

IPB

CSRC I/F (RS232C)

139 140

FNS

2

PRCB

PB

7

CN137-7 RXD CN137-8 DSR(I) CN137-9 RTS(O) CN137-10 TXD CN137-11 DTR(O) CN137-12 CTS(I) CN137-13 DDF_VV CN137-14 COVER

CCDB

173-8-1

173-7-2

173-6-3

173-5-4

173-4-5

173-3-6

173-2-7

173-1-8

200 82-2

82-1

81-6

83-5

83-4

83-3

83-2

83-1

10-6

343-2

343-1

150 151 152 153 154 155

ADUDB1 ADUDB2

550

HV1 M3 M2 M1

183

36

PCI RB ICB

IC cooling fan FM24

DIMM

Compact Flash

RJ45

8

RS232C USB

CN888-1 STROBE CN888-2 D0 CN888-3 D1 CN888-4 D2 CN888-5 D3 CN888-6 D4 CN888-7 D5 CN888-8 D6 CN888-9 D7 CN888-10 PTRCLK CN888-14 PBUSY CN888-12 ACK CN888-13 xFLAG CN888-14 HBUSY CN888-15~18 N.C. CN888-19~27 S.GND CN888-28~30 N.C. CN888-31 INIT CN888-32 NDVALID CN888-33~35 N.C. CN888-36 1284ACT

Amphenol 36pin

107

CN15-4 HT_RL CN15-5 FAN_CONT CN15-6 FAN_EM CN15-10 REM/1 CN15-11 REM/2 CN15-14 AC_OFF

CN14-1 12v2 CN14-2 5v2 CN14-3 S.GND CN14-4 S.GND

CN13-16 P.GND CN13-17 P.GND CN13-18 P.GND

CN13-5 24v1 CN13-6 5v2 CN13-7 5v2 CN13-8 5v2 CN13-9 5v2 CN13-10 S.GND CN13-11 S.GND CN13-12 S.GND CN13-13 S.GND CN13-14 P.GND CN13-15 P.GND

CN13-3 24v1 CN13-4 24v1

CN13-1 24v1 CN13-2 24v1

8

CN885-1 TD+ CN885-2 TDCN885-3 RD+ CN885-4 CT CN885-5 CT CN885-6 RDCN885-7 N.C. CN885-8 CHS

RJ45

106

CN886-1 VBUS CN886-2 -D CN886-3 +D CN886-4 S.GND

105

CN80-1

S.GND

104

78

758-4

103

MS2

CN1-1 CN1-2 CN1-3 CN1-4 CN1-5 CN1-6 CN1-7 CN1-8 CN1-9 CN1-10 CN1-11 CN1-12 CN1-13 CN1-14 CN1-15 CN1-16 CN1-17 CN1-18 CN1-19 CN1-20 CN1-21 CN1-22 CN1-23 CN1-24 CN1-25 CN1-26 CN1-27 CN1-28 CN1-29 CN1-30 CN1-31 CN1-32 CN1-33 CN1-34 CN1-35 CN1-36 CN1-37 CN1-38 CN1-39 CN1-40

101

Heater relay

RL3 CN80-2

CN889-1 N.C CN889-2 RXD CN889-3 TXD CN889-4 N.C CN889-5 GND CN889-6 N.C CN889-7 RTS CN889-8 CTS CN889-9 N.C

100

CN12-12 S.GND CN12-13 S.GND CN12-14 S.GND CN12-15 S.GND CN12-16 S.GND CN12-17 S.GND CN12-18 P.GND CN12-19 P.GND CN12-20 P.GND CN12-21 P.GND CN12-22 24v1

Interlock switch /2

P.GND 5V

99

24V

LDB

98

7

758-2

97

93

CN 899

WRITE UNIT 96

Power supply cooling fan /3

CN887-1 GND CN887-2 12V CN887-3 12Vout CN887-4 GND CN887-5 GND CN887-6 5Vout

95

DPSB

94

FM27

OACB

93

CN12-1 24v1 CN12-2 24v1 CN12-3 24v1 CN12-4 12v2 CN12-5 12v2 CN12-6 5v2 CN12-7 5v2 CN12-8 5v2 CN12-9 5v2 CN12-10 5v2 CN12-11 -5v

DCPS/2

DPSB M6 M4 SDB HV1 SDB ADUDB1

92

S.GND CN170-50 TG -49 TGOUT -48 CLAMP -47 ACLAMP -46 PRDKEEP -45 S.GND -44 LCLK+ -43 LCLK-42 S.GND -41 RCK-40 RCK+ -39 S.GND -38 S.GND -37 TCK+ -36 TCK-35 S.GND -34 S.GND -33 SCLK -32 SEN -31 SDI -30 SDO -29 S.GND -28 AD_D0-27 AD_D0+ -26 S.GND -25 AD_D1-24 AD_D1+ -23 S.GND -22 AD_D2-21 AD_D2+ -20 S.GND -19 LVDSCLK- -18 LVDSCLK+ -17 S.GND -16 ADRST -15 APR -14 PDWN -13 S.GND -12 +5V1 -11 +5V1 -10 +5V1 -9 +5V1 -8 +5V1 -7 +5V1 -6 S.GND -5 +12V -4 +12V -3 +12V -2 S.GND -1

91

CN110-1 S.GND CN110-2 TG CN110-3 TG_OUT CN110-4 CLAMP CN110-5 A_CLAMP CN110-6 PRDKEEP CN110-7 S.GND CN110-8 +LCLK CN110-9 -LCLK CN110-10 S.GND CN110-11 -RCK CN110-12 +RCK CN110-13 S.GND CN110-14 S.GND CN110-15 +TCK CN110-16 -TCK CN110-17 S.GND CN110-18 S.GND CN110-19 SCLK CN110-20 SEN CN110-21 SDI CN110-22 SDO CN110-23 S.GND CN110-24 -AD_D0 CN110-25 +AD_D0 CN110-26 S.GND CN110-27 -AD_D1 CN110-28 +AD_D1 CN110-29 S.GND CN110-30 -AD_D2 CN110-31 +AD_D2 CN110-32 S.GND CN110-33 -LVDSCLK CN110-34 +LVDSCLK CN110-35 S.GND CN110-36 ADRST CN110-37 APR CN110-38 LVDSPDN CN110-39 S.GND CN110-40 +5V1 CN110-41 +5V1 CN110-42 +5V1 CN110-43 +5V1 CN110-44 +5V1 CN110-45 +5V1 CN110-46 S.GND CN110-47 +12V(CCD) CN110-48 +12V(CCD) CN110-49 +12V(CCD) CN110-50 S.GND

90

CN103-1 +5V1 CN103-2 S.GND CN103-3 S.GND CN103-4 +12V(HDD)

89

CN21-1 24v2 CN21-2 24v2 CN21-3 P.GND CN21-4 P.GND

Coil

PRCB ADUDB1 ACDB PFU ADUDB1 PRCB

51-1

CN11-6 12v1-1 CN11-7 12v1-2 CN11-8 S.GND CN11-9 S.GND CN11-10 S.GND CN11-11 S.GND CN11-12 S.GND CN11-13 S.GND CN11-14 S.GND

CN1-3 AC_HOT

ACDB PFU

88

PRCB M3 ADUDB1 ACDB ADUDB1

87

ACDB PFU ADUDB1 ACDB ADUDB1

86

MS2 PFU ADUDB1 PFU

85

CN195- 1 RST CN195- 2 S.GND CN195- 3 D7 CN195- 4 D8 CN195- 5 D6 CN195- 6 D9 CN195- 7 D5 CN195- 8 D10 CN195- 9 D4 CN195-10 D11 CN195-11 D3 CN195-12 D12 CN195-13 D2 CN195-14 D13 CN195-15 D1 CN195-16 D14 CN195-17 D0 CN195-18 D15 CN195-19 S.GND CN195-20 N.C.(KEY pin) CN195-21 DMARQ CN195-22 S.GND CN195-23 DIOW CN195-24 S.GND CN195-25 DIOR CN195-26 S.GND CN195-27 IDRDY CN195-28 CSEL CN195-29 DMACK CN195-30 S.GND CN195-31 INT0 CN195-32 Reserved CN195-33 DA1 CN195-34 PDAIG CN195-35 DA0 CN195-36 DA2 CN195-37 CS0 CN195-38 CS1 CN195-39 DASP CN195-40 S.GND

OACB

PRCB OACB ADUDB1 PFU ADF FNS OACB

84

190-1-12

190-2-11

CN11-4 5v1 CN11-5 5v1

CN11-1 5v1 CN11-2 5v1 CN11-3 5v1

316

758-3

H 162

190-3-10

82

190-4-9

161

190-5-8

142

190-6-7

141

190-7-6

81

190-8-5

PRCB ADUDB1 OACB PFU DCPS/1,/2 OACB ADF OACB

80

190-9-4

79

190-10-3

B

190-11-2

CN1-6 AC_NEU

190-12-1

CN1-5 AC_NEU

191-3-12

INDEXB

191-4-11

CN10-2

191-5-10

CN1-2 AC_HOT

6

758-1

Amphenol 36pin CN134-1 STROBE CN134-2 D0 CN134-3 D1 CN134-4 D2 CN134-5 D3 CN134-6 D4 CN134-7 D5 CN134-8 D6 CN134-9 D7 CN134-10 PTRCLK CN134-14 PBUSY CN134-12 ACK CN134-13 xFLAG CN134-14 HBUSY CN134-15~18 N.C. CN134-19~27 S.GND CN134-28~30 N.C. CN134-31 INIT CN134-32 NDVALID CN134-33~35 N.C. CN134-36 1284ACT

8

5

CN 898

USB CN125-1 VBUS CN125-2 -D CN125-3 +D CN125-4 S.GND

CN3-2

4

CN111-1 TD+ CN111-2 TDCN111-3 RD+ CN111-4 CT CN111-5 CT CN111-6 RDCN111-7 N.C. CN111-8 CHS

G 131-6

M21

3

CN139-1 DCD CN139-2 RXD CN139-3 TXD CN139-4 DTR CN139-5 GND CN139-6 DSR CN139-7 RTS CN139-8 CTS CN139-9 RI

E 131-5

L

191-6-9

173-5-1

CN10-1

191-7-8

173-5-1

172-9-1 131-1

191-8-7

172-4-6 131-2

191-9-6

173-2-4

191-10-5

173-1-5 131-3

191-11-4

172-8-2

172-7-3 131-4

191-12-3

173-3-3

194-13

173-4-2 CN3-1

191-13-2

CONT CLK 171 PLL_LK 170 62 36V 52 24V 172-5-5

172-6-4

FT103

191-14-1

Sub relay

CN130-A1 ENB CN130-A2 ALM1 CN130-A3 S/HB1 CN130-A4 S/H1 CN130-A5 S.GND CN130-A6 LD+5V CN130-A7 LD+5V CN130-A8 LPR5V CN130-A9 S.GND CN130-A10 -VIDEO2 CN130-A11 +VIDEO2 CN130-A12 S.GND CN130-B1 LOAD CN130-B2 DACLK CN130-B3 DI CN130-B4 S.GND CN130-B5 ALM2 CN130-B6 S/HB2 CN130-B7 S/H2 CN130-B8 ALMRST CN130-B9 S.GND CN130-B10 -VIDEO1 CN130-B11 +VIDEO1 CN130-B12 S.GND

63

194-12

172

318

194-11

P.GND 319

194-10

7

FT23

192-1-13

194-9

FT102

192-2-12

320

2

135-1 DF_CVR 135-2 ERR_T 135-3 PVV 135-4 TNVV 135-5 B_VV 135-6 S_VV 135-7 5V_MON 135-8 EE_VV 135-9 PRI_RST 135-10 RST_CONT 135-11 RXD 135-12 S.GND 135-13 RTS 135-14 S.GND 135-15 ERR_R 135-16 TXD 135-17 S.GND 135-18 CTS 135-19 S.GND

F RL2

192-3-11

1

192-4-10

D FT22

192-5-9

A

CN132-1 INDPR CN132-2 S.GND CN132-3 IND CN132-4 S.GND CN132-5 5V

C

POLYGON MOTOR DRIVE BOARD

18.2 Main body 2/4

315

Interlock switch /1

9

78-1A 78-1B 79-1B 79-1A

MS1

78-2A 78-2B 79-2B 79-2A

CN80-4

CN80-3

A

156 157

B

201

317

42

C

HDD2

37

D

DF DF-603 48 55 82 90

9

E

F

G

H

I

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 18. OVERALL WIRING DIAGRAM

bizhub PRO 1050/1050P /1050e/1050eP

18. OVERALL WIRING DIAGRAM

Field Service Ver3.0 Nov.2006

Main body location list Symbol RL2

Part name

Location

Sub relay

2-A

L

Coil

2-A

M21

Polygon motor

2-D

INDEXB

Index board

2-C

LDB

Laser drive board

2-C

IPB

Image processing board

2-E

DCPS/2

DC power supply /2

3-A

HDD1

Hard disk /1

3-C

FM27

Power supply cooling fan /3

5-A

CCDB

CCD board

5-C

PB

Parameter board

6-F

RL3

Heater relay

7-A

MS2

Interlock switch /2

7-A

PCI RB

PCI relay board

7-D

MS1

Interlock switch /1

8-A

HDD2

Hard disk /2

8-C

ICB

IC board

8-D

FM24

IC cooling fan

8-F

1 2 3 4

I Key counter

H 4

5 FM12 2 FM6 FM7

Paper exit cooling fan /3

Paper exit cooling fan /2

Cooling fan /1

Cooling fan /2

Cooling fan /3

IPB cooling fan

Suction fan /1

Suction fan /2

CN450-8

CN18-3

TS2 Thermostat /2

TS1

508

6

Suction fan /3

L4 L2

Fusing heater lamp /2

L3

462-1

FAN

FUSING UNIT Fusing heater lamp /3 450-3

450-1

7

Polygon cooling fan

97 100 106 108 113 114 10

5 501

450-2

502

505 504

507

8 11

5 6

35-1 24V 35-2 KEY_SIG 35-3 S.GND 35-4 C_DRIVE 35-5 P.GND

410-B2 HFAN2_CONT 410-B3 HFAN_FEM 410-B4 HFAN3_CONT 410-B5 HFAN3_FEM 410-B6 SFAN_CONT 410-B7 SFAN_FEM 410-B8 WRITE F1_CONT 410-B9 WRITE F2_CONT 410-B10 WRITE F_FEM 410-B11 POLYGON F_CONT 410-B12 N.C 410-B13 POLYGON F_FEM 410-B14 S.GND 410-B15 KEY_CONT 410-B16 KEY_24FEM 410-B17 TC_DRV

171-13-1

171-12-2

171-11-3

CN77B

CNT2

9

213-B5 POLYGON F_FEM 213-B4 S.GND

213-B8 MCOOL F1/F2_FEM 213-B7 POLYGON F_CONT

424-3 WEBM_D3 424-4 WEBM_D4 424-1 WEBM_D1 424-2 WEBM_D2

223-7 TH4+ 223-8 TH4-

223-5 TH3+ 223-6 TH3-

223-3 TH2+ 223-4 TH2-

223-1 TH1+ 223-2 TH1-

221-3 5V 221-5 FJAM_PS 221-7 S.GND 221-6 FIX_SET_N

221-4 FEXIT_PS

253-11-3

451-15

253-10-4

254-11-3

253-3-11

2

2

254-10-4

254-3-11

253-1-13

254-1-13

253-4-10

253-7-7

253-8-6

254-7-7

254-8-6

254-9-5

251-17

251-10

251-19

251-20

251-8

251-4

251-2

465-3

465-2

465-1

464-3

464-2

464-1

272-1-2 2

264-1-3

268-2

268-1

273-3

273-2

265-3

265-2

265-1

275-3

275-1

276-1

PS22

213-B2 KEY_24FEM 213-B1 TCOP

208-3 GND 208-6 GND

322-5 N.C.

322-3 VFDW_MC

322-4 VF_MC

322-2 VFUP_MC 322-1 24V

222-A7 VF_DWPS

222-A8 VF_PS

222-A6 VF_UPPS

222-A9 VF_DOOR_PS

222-A3 T2VFIN_PS

222-A2 T1VFIN_PS

222-A1 5V 222-A5 LOOP_PS 222-A4 S.GND

321-3 24V 321-4 T2LKSD_CONT

208-2 FUSING ROLLER_SIG 221-1 FIX_SET_P 221-2 5V

213-B13 HFAN3_FEM 213-B12 SFAN_CONT 213-B11 SFAN_FEM 213-B10 MCOOL F1_CONT

213-B16 HFAN2_CONT 213-B15 HFAN_FEM

213-A2 AC_ENB 213-A1 N.C.

213-A7 L3_CONT 213-A6 AC5V_FEM 213-A5 AC12V_FEM 213-A4 DH_CONT

213-A10 T1_CONT 213-A9 T2_CONT

213-A17 MRL_CONT 213-A16 MRL_SIG 213-A15 TC_CONT 213-A14 TC_24FEM 213-A13 ACV_EM 213-A12 ZERO_CROSS

228-B12 EM 327-9 CONT

222-B7 PFAN_EM

222-B13 N.C.

321-1 24V 321-2 T1LKSD_CONT

320-A4 UPT1M_CONT 320-A3 UPT1M24V

320-B4 T2FAN_CONT 220-B13 FAN/Rr EM 320-B6 P.GND

220-B12 FAN/Fr EM

320-B8 T2 SEP CL_CONT

320-A8 T2 FEED CL_CONT 320-B2 24V

320-B1 T2UPSD_CONT

220-B11 T2SIZE_VR

220-B10 A5V 220-B8 T2 REMAIN_VR

220-B6 T2GRIP_PS

220-B9 T2_0PS

276-2

276-3

277-2

277-1

271-3

Pre-registration clutch /2

Vertical conveyance clutch

Pre-registration clutch /1

Web motor

Thermistor /4

Thermistor /1

Fusing jam sensor

Fusing exit sensor

250-24

Vertical conveyance sensor /3

sensor /2

sensor /1

Door switch /1

Pre-registration sensor /2

Pre-registration sensor /1

Loop sensor

Tray lock solenoid /1

Paper lift motor /2

Paper feed assist fan /Rr2

Paper feed assist fan /Fr2

Separation clutch /2

Paper feed clutch /2

Pick-up solenoid /2

Paper size VR /2

Handle release sensor /2

Upper limit

Paper size sensor /Rr2

Paper size sensor /Fr2

Remaining paper VR /2

CL1 CL2 CL3

400-8 MRL_CONT

410-A8 T1_CONT 410-A9 T2_CONT 410-A10 T3_CONT 410-A11 L3_CONT 410-A12 AC5V_FEM 410-A13 AC12V_FEM 410-A14 DH_CONT 410-A15 DH_OPEN 410-A16 AC_ENB 410-A17 N.C

410-A1 MRL_CONT 410-A2 MRL_SIG 410-A3 TC_CONT 410-A4 TC_24FEM 410-A5 ACV_EM1 410-A6 ZERO_CROSS

420-A2 P.GND 420-B8 N.C 420-A3 P.GND 420-B7 POLYGON F_CONT 420-A4 P.GND 420-B6 SUCTION F2_CONT 420-A5 P.GND 420-B5 SUCTION F1_CONT 420-A6 P.GND 420-B4 IMAGE F_CONT 420-A7 P.GND 420-B3 MAIN F3_CONT 420-A8 P.GND 420-B2 MAIN F2_CONT 420-A9 P.GND 420-B1 MAIN F1_CONT

78-3-1

78-2-2

78-1-3

172-9-1

228-B12 FAN_EM

222-B5 HINF2_H/L 222-B6 HINF2_EM

222-B3 HINF1_H/L 222-B4 HINF1_EM

228-B6 GFAN_EM

228-B4 MF3H/L 228-B5 MF3EM

228-B2 MF2H/L 228-B3 MF2EM

228-A13 MF1H/L 228-B1 MF1EM

228-B11 EXDWFEM 327-8 P.GND

327-7 EXDWFAN_DRIVE

251-23

251-3

SD1

400-7 MRL_24V

420-A1 24V 420-B9 CONT

435-1 24V 435-2 PGND

400-1 24V1 400-2 12V 400-3 5V 400-4 S.GND 400-5 S.GND 400-6 P.GND

440-6 ACN 442-8 ACN 442-4 ACH 440-4 T3_DRVG

440-2 T2_TRIG

FM18 8

442-1 T2_DRV

442-6 L3_DRV 440-1 T1_DRV

FM29

98-3-1

98-2-2

FM8 Suction fan /4

172-7-3

78-1-3

172-8-2

171-7-7

595-3-1

78-2-2

171-6-8

171-5-9

171-4-10

171-10-4

171-9-5

171-8-6

88-5-7

88-3-9

220-B14 T2FEED_PS

220-B7 T2UP_PS

271-2

270-3

270-2

FM222 FM233

595-2-2

77-1-3

99-1-3

59-3

329-2 OP/FAN_EM 329-3 P.GND

329-1 OP/FAN_CONT

251-6

Paper lift motor /1

Paper feed assist fan /Rr1

Paper feed assist fan /Fr1

Separation clutch /1

Paper feed clutch /1

VR4

77A-1

FM3

76-1-3

220-B5 T2SIZE_PS2

270-1

Paper size VR /1 Pick-up solenoid /1

VR3

8

77B-2

FM2

Pump cooling fan

88-11-1

220-B1 T2_SET_P 220-B2 5V2 220-B3 T2SIZE_PS1 220-B4 S.GND

2

2

272-1-2 2 272-2-1 22

Remaining paper VR /1

PS10 PS11

VERTICAL CONVEYANCE

77A-2

FM1

97-4-1

327-5 EXUPFAN_DRIVE 327-10 P.GND 228-B10 EXUPFEM 327-6 P.GND

228-B9 GFANEM 327-4 P.GND

250-19

250-20

5

88-8-4 8 8

88-9-3

327-3 GFAN_DRIVE

320-A2 UPT1M_CONT 320-A1 UPT1M24V

320-B3 T1FAN_CONT 220-A14 FAN/Rr EM 320-B5 P.GND

220-A13 FAN/Fr EM

320-B7 T1 SEP CL_CONT

320-A6 T1 FEED CL_CONT 320-A5 24V

320-A7 T1UPSD_CONT

268-3

268-2

268-1

Handle release sensor /1

TRAY2 F/G

7

77A-4

FM10 0

89-3

228-B8 FSFAN_EM 327-2 P.GND

327-1 FS_FAN_DRIVE

229-16 TB_DOOR 229-17 S.GND

229-15 HOPM1_EM

229-13 HOPM1_CONT 229-14 HOPM1_CLK

250-8

SD3

89-2

396-10-5 61

220-A11 T1SIZE_VR

Paper size sensor /Rr1 Upper limit

Paper size sensor /Fr1

F/G

6

77B-1

59-2

FM28 8

89-1

349 5 4 349-5-4

390-10-3 01

229-11 5V2 229-12 TP2_PS(CUP)

273-3

273-2

265-3

265-2

265-1

277-3

277-2

277-1

271-3

271-2

270-3

270-2

F/G

90-4

76-2-2

FM11

92-3

FM9 Paper exit cooling fan /1

92-2

Door switch /2

FM5 Developing suction fan

24V

FM4

Transfer/separation suction fan

Toner hopper motor

349-7-2 349 72 349 6 3 349-6-3

396 9 6

250-4

250-2

250-23

250-3

250-6

270-1

VR2

349 8 1 349-8-1

389-3

389-2

389-1

220-A10 A5V 220-A8 T1 REMAIN_VR

220-A6 T1GRIP_PS

220-A12 T1_0PS

220-A12 T1FEED_PS

220-A7 T1UP_PS

220-A5 T1SIZE_PS2

220-A1 T1_SET_P 220-A2 5V2 220-A3 T1SIZE_PS1 220-A4 S.GND

VR1

392-1 92 1 5V 3 -2 S.G. -33 -4 4 -5 -6 6

Toner remaining sensor /4

P.G. 24V 24V

229-10 TONM_EM

229-8 TONM_CONT 229-9 TONM_CLK

229-7 TP1_PS(30K)

229-4 T_SEN_CNT2 229-5 TOR_SIG2(60K) 229-6 S.GND

229-2 TONER_SIG 229-3 S.GND

328-6 /B

PS5

-66 -7 -8 8 -9 9 -10 0 -11

396-4-11

385-3-1

385-2-2

385-1-3

PS4

S.G. CONT CLK

383-1-3

300 301 308 302 309 303 310 304 311 305 312 306 313 307

3 390-4-9

383-2-2

381-3

B

5

90-3

PS32

Toner remaining sensor /2

383-3-1

381-2

TRAY1 4

88-1-11

TONER SUPPLY 381-1

216-8 SCANFAN_CONT 216-7 SCANFAN_EM 216-6 SCANHP_PS 216-5 NC 216-4 NC 216-3 NC 216-2 SCAN24V_FEM 216-1 S.GND

F/G

88-2-10

PS31

Toner remaining sensor /1

328-1 24V 328-2 24V 328-3 A 328-4 /A

A

Toner remaining sensor /3

M11

Intermediate hopper motor

M10

3

75-2

PS29 324-5 B 324-6 /B

38

384-2-8

79

384-1-9

200 201 103

380-11

216-15 SCAN_CLK_O 216-14 SCAN_FR 216-13 SCAN_MGN 216-12 SCAN_CUR1 216-11 SCAN_CUR2 216-10 SCAN_CUR3

86

324-1 24V 324-2 24V 324-3 A

222-B9 5V 222-B8 SIG 222-B10 GND

111

380-7

377-1-3

377-2-2

377-3-1

E

Air separation motor

380-3

118

393-1-3

53

369-3

200-8 S.GND 200-7 S.GND 200-6 F_CONT 200-5 F_EM 200-4 5V2 200-3 5V1 200-2 12V3 200-1 NC

2

75-1

M28 211-5 SIG 211-4 GND

57

Pump encoder sensor /2

300-4 P.GND 300-3 P.GND 300-2 24V2 300-1 24V2

301-2 P.GND 301-1 24V3 151

211-3 5V 211-2 SIG 211-1 GND

326-3 P2_M24 326-4 P2_M

68

Pump encoder sensor /1

371-2-1

150

Air pump motor 61

Air motor encoder sensor

G 401-2 P.GND 401-1 24V3

1

Toner bottle motor

F 326-1 P1_M24 326-2 P1_M

69

371-1-2

D

370-2-1

370-1-2

C

Toner pump motor

18.3 Main body 3/4

9

FUSING UNIT A

M24

124

B

C

D

E

F

ACDB 1/2 G

CNT1

H

Total counter

510

I

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 18. OVERALL WIRING DIAGRAM

bizhub PRO 1050/1050P /1050e/1050eP

18. OVERALL WIRING DIAGRAM

Field Service Ver3.0 Nov.2006

Main body location list Symbol

Part name

Location 1-C

Symbol

PRCB

Printer control board

FM21

M10

Air separation motor

1-F

M25

M28

Toner pump motor

1-F

SW5

M29

Air pump motor

1-F

FM4

Part name Paper feed assist fan /Rr1

Location

Symbol

Part name

Location

4-B

TS2

Thermostat /2

6-H

Paper lift motor /1

4-B

L2

Fusing heater lamp /1

6-H

Door switch /2

4-F

L3

Fusing heater lamp /2

6-H

Transfer/separation suction fan

4-F

L4

Fusing heater lamp /3

6-H

PS28

Pump encoder sensor /1

1-F

FM5

Developing suction fan

4-F

SD2

Tray lock solenoid /2

7-B

PS29

Pump encoder sensor /2

1-F

PS12

Upper limit sensor /2

5-B

PS16

Loop sensor

7-B

PS30

Air motor encoder sensor

1-F

PS13

Paper feed sensor /2

5-B

PS17

Pre-registration sensor /1

7-B

PS4

Paper size sensor /Fr1

2-B

PS14

Paper empty sensor /2

5-B

PS18

Pre-registration sensor /2

7-B

PS5

Paper size sensor /Rr1

2-B

PS15

Handle release sensor /2

5-B

PS19

Vertical conveyance sensor /1

7-B

PS6

Upper limit sensor /1

2-B

VR3

Remaining paper VR /2

5-B

PS20

Vertical conveyance sensor /2

7-B

M11

Intermediate hopper motor

2-F

VR4

Paper size VR /2

5-B

SW4

Door switch /1

7-B

PS31

Toner remaining sensor /1

2-F

FM11

Pump cooling fan

5-F

ACDB

AC drive board

7-F

PS32

Toner remaining sensor /2

2-F

FM28

Paper exit cooling fan /3

5-F

FM18

Polygon cooling fan

7-F

PS33

Toner remaining sensor /3

2-F

FM10

Paper exit cooling fan /2

5-F

FM29

Suction fan /4

7-F

PS7

Paper feed sensor /1

3-B

FM1

Cooling fan /1

5-F

PS21

Vertical conveyance sensor /3

8-B

PS8

Paper empty sensor /1

3-B

FM2

Cooling fan /2

5-F

PS22

Fusing exit sensor

8-B

PS9

Handle release sensor /1

3-B

M26

Paper lift motor /2

6-B

CL1

Pre-registration clutch /1

8-B

SD3

Pick-up solenoid /1

3-B

SD1

Tray lock solenoid /1

6-B

CL2

Vertical conveyance clutch

8-B

VR1

Remaining paper VR /1

3-B

SD4

Pick-up solenoid /2

6-B

CL3

Pre-registration clutch /2

8-B

VR2

Paper size VR /1

3-B

CL6

Paper feed clutch /2

6-B

CNT1

Total counter

8-H

PS34

Toner remaining sensor /4

3-F

CL7

Separation clutch /2

6-B

CNT2

Key counter

9-I

M6

Toner bottle motor

3-G

FM22

Paper feed assist fan /Fr2

6-B

M24

Web motor

9-B 9-B

M7

Toner hopper motor

3-G

FM23

Paper feed assist fan /Rr2

6-B

PS23

Fusing jam sensor

FM9

Paper exit cooling fan /1

4-F

FM3

Cooling fan /3

6-F

TH1

Thermistor /1

9-B

PS10

Paper size sensor /Fr2

4-B

FM8

Suction fan /3

6-F

TH2

Thermistor /2

9-B

PS11

Paper size sensor /Rr2

4-B

FM12

IPB cooling fan

6-F

TH3

Thermistor /3

9-B

CL4

Paper feed clutch /1

4-B

FM6

Suction fan /1

6-F

TH4

Thermistor /4

9-B

CL5

Separation clutch /1

4-B

FM7

Suction fan /2

6-F

FM20

Paper feed assist fan /Fr1

4-B

TS1

Thermostat /1

6-H

I 1 2 F/G F/G

TRANSFER/ SEPARATION CHARGER

GUIDE PLATE

TRANFER

SEPARATION

3

HV2 F/G

4 PS37 547-3-4 547-2-5 547-1-6

578-3 544-3-1 544-2-2 544-1-3

579-1 579-2 579-3

PS40 PS41 545-1-3 548-3-1 548-2-2 548-1-3

582-1 582-2 582-3

PS42

5

550-3-1 584-1

PS43 PS44 PS45 PS46

6

PS47 PS48 PS49 PS50

7 F/G F/G 542-4 542-3 542-2 542-1 541-2 541-1

258-2 258-1 259-2 259-1

105 112 56 129

116 99

8

ADU conveyance motor /2

HT

753-6

24V 754-1

P.GND

754-2

12V

754-3

S.GND

754-4

M18 M17 M16

101 50

88 107 80

9

597-3

753-5

597-9

753-4

597-5

753-3

597-1

753-2

597-7

5V

597-11

753-1

593-6 /B 593-5 B 593-4 /A 593-3 A 593-2 24V2 593-1 24V2

HT

ADUDB2 596-1 CLK+ 596-2 CLK596-3 GND

P.GND

490-1 CLK+ 490-2 CLK490-3 GND

Registration motor

S.GND

S.GND

5V

5V

P.GND

P.GND P.GND

5V S.GND

8

598-2

S.GND

598-5

24V

598-1

598-3

751-9-2

598-4

751-8-3

598-6

259-4

PF-701 (OPTION)

599-2

599-5

599-1

599-3

599-4

259-3

117

Loop motor

541-4

502-2

752-3-3

592-6 /B 592-5 B 592-4 /A 592-3 A 592-2 24V2 592-1 24V2

541-3

502-1

599-6

157

597-1 5V 597-2 S.GND 595-1 CLK 595-2 -12V 595-3 GND 595-4 12V 595-5 SHIELD

594-6 /B 594-5 B 594-4 /A 594-3 A 594-2 24V2 594-1 24V2

591-1 24V2 591-2 P.GND

180

521-A12 5V 521-A14 S.GND 511-1 CLK 511-2 -12V 511-3 GND 511-4 12V 511-5 SHIELD

M19 590-19 LOOP ENG 590-18 REG_CLK 590-17 REG_REF1 590-16 REG_REF2 590-15 REG_REF3 590-14 LOOP_CLK 590-13 LOOP_REF1 590-12 LOOP_REF2 590-11 LOOP_REF3 590-10 CONV/2_ENG 590-9 CONV/2_CLK 590-8 CONV/2_REF1 590-7 CONV/2_REF2 590-6 CONV/2_REF3 590-5 S.GND 590-4 RESET 590-3 CONV/2_FUSE 590-2 LOOP FUSE 590-1 RESIST FUSE

757-4-2

757-3-3

757-2-4

757-1-5

755-6

755-5

755-4

755-3

361-10

361-6

361-5

361-4

361-3

360-2

360-1

Door open/close sensor /1

Door open/close sensor /2

FS-503 FD-501 LS-501/502 (OPTION)

512-1 SHIELD 512-2 SIG 512-3 GND 512-4 -12V 512-5 12V 512-6 TH_SIG

523-1 LOOP ENG 523-2 REG_CLK 523-3 REG_REF1 523-4 REG_REF2 523-5 REG_REF3 523-6 LOOP_CLK 523-7 LOOP_REF1 523-8 LOOP_REF2 523-9 LOOP_REF3 523-10 CONV/2_ENG 523-11 CONV/2_CLK 523-12 CONV/2_REF1 523-13 CONV/2_REF2 523-14 CONV/2_REF3 523-15 S.GND 523-16 RESEET 523-17 CONV/2_FUSE 523-18 LOOP_FUSE 523-19 RESIST_FUSE

87-3 130-6-1

24V

87-2 130-5-2

755-2

87-1 130-4-3

755-1

86-3 130-3-4

Paper exit sensor

7

491-6 TH_SIG 491-5 +12V 491-4 -12V 491-3 GND 491-2 SIG 491-1 SHELD

542-5

751-7-4

542-6

751-6-5

258-3

751-5-6

258-4

751-4-7

258-5

751-3-8

258-6

513-2 GND 513-1 24V 500-9 A.GND 500-8 5VA 500-3 P.GND 500-6 S.GND 500-5 S.GND 500-7 -5V 500-4 5V 500-2 12V 500-1 24V1 501-2 P.GND 501-1 24V2

751-2-9

542-8

542-9

751-1-10

542-7

542-10

TRANSFER ASSIST ADAPTER

542-11

752-5-1

258-7

ADUDB1 542-12

PS54

752-4-2

258-8

217-5 REQ3 217-4 ACK3 217-3 ERR_OUT3 217-2 NC 217-1 NC 217-15 REQ13 217-14 ACK1 217-13 IO_URXD 217-12 ERR_OUT1 217-11 IO_UCLK 217-10 PFU_LATCH 217-9 S.GND 217-8 IO_DCLK 217-7 5V 217-6 IO_DTXD

258-9

757-5-1

756-1-6

756-2-5

756-3-4

756-4-3

756-5-2

756-6-1

76

258-12

218-1 FIN_TXD 218-2 S.GND 218-3 FIN_CTS 218-4 S.GND 218-5 FIN_RXD 218-6 S.GND 218-7 FIN_RTS 218-8 S.GND 218-9 EXIT_PS

54

258-10

333-4-1

333-3-2

91

258-11

559-4-3(/B) 571-6-5

333-1-4 333-2-3

138

521-A13 RESERVE SIG

559-2-5(B) 571-4-7

TSL

Transfer assist motor

M31

ADU reverse paper exit motor

559-3-4(/A)

M2

Drum motor

559-1-6(A)

573-10

556-1-10

M4

Paper feed motor

571-5-6

573-9

556-2-9

M5

Conveyance motor

571-3-8

573-8

556-3-8

M1

Fusing motor

559-5-2

573-7

556-4-7

Centering sensor

M3

Developing motor

571-7-4

573-6

556-5-6

334-11

334-10

208-4 5V2 208-5 SIG 208-6 S.GND

208-1 5V2 208-2 SIG 208-3 S.GND

48

559-6-1

573-5

556-6-5

334-8

334-7 334-9

219-2 CONT 219-3 CLK 219-4 F/R 219-5 LD

219-1 5V

212-1 R_POM_EM 212-2 R_POM_VR 212-3 R_POM_VS 212-4 R_POM_GND 212-5 R_POM_CONT 212-6 NC

86-2

41

571-8-3

573-4

556-7-4

24V

24V

P.G.

158-6

158-5

158-4

228-A4 PWM 228-A5 F/R 228-A6 CONT 228-A7 EN

86-1 130-2-5

6

521-A4 24V2 521-A5 24V2 521-A6 A 521-A7 /A 521-A8 B 521-A9 /B

573-3

556-8-3

FM17 573-2

FM13

556-9-2

FM16

521-B5 VIDEO 521-B6 SGND 521-B7 5V 521-B8 -5V 521-B9 S.GND 521-B10 SI 521-B11 S.GND 521-B12 CLK 521-B13 LED 521-B14 24V

FM15

P.G.

334-6

334-5

334-4

334-3

334-2

334-1

180-6

180-5

180-4

182

***-6-1

FM14

S.G.

EM

F/R

CLK

CONT

S.G.

5V

P.G.

158-3

158-2

158-1

183

573-1

F/R EM

CONT

180-3

180-2

180-1

102

556-10-1

24V

PWM

24V

220-B17 N.C.

480-3 130-1-6

RECYCLE CUT (OPTION)

***-5-2

SD8

Transfer exposure lamp

SD7 572-1-2

SD6 572-2-1

M20

571-9-2

Registration cooling fan

M15

571-10-1

ADU cooling fan /3

M13

521-B3 24V 521-B4 CONT

570-1-3

570-2-2

570-3-1

546-1-3

546-2-2

Sensor cooling fan

M12

599-1 S.GND 599- 2 SIZE_SIG1 599- 3 SIZE_SIG2 599- 4 SIZE_SIG3 599- 5 SIZE_SIG4 599-6 S.GND

567-1-3

568-1-3

546-3-1

567-2-2

568-2-2

ADU cooling fan /2

183-11

183-10

183-9

183-8

183-7

220-A15 FEEDM_CONT 220-B15 FEEDM_CLK 220-B16 FEEDM_F/R 220-A16 FEEDM_EM

220-A17 N.C.

210-19 DF_OPEN 210-18 ERR_R 210-17 PVV 210-16 TONER_VV 210-15 APC 210-14 S_VV 210-13 5V_SIG 210-12 E_VV 210-11 RES_OUT 210-10 RES_CONT 210-9 SYS_TXD 210-8 S.GND 210-7 SYS_CTS 210-6 S.GND 210-5 ERR_T 210-4 SYS_RXD 210-3 S.GND 210-2 SYS_RTS 210-1 S.GND

81-9-1

81-8-2

81-7-3

81-6-4

480-2 70-3-1

M30 Recycle cut motor

***-4-3

521-A1 CONT 521-A2 EM 521-A3 P.GND

527-B13 CONT 527-B14 EM 527-B15 P.GND

567-3-1

568-3-1

569-1-3

468-2-3569-2-2

468-1-4569-3-1

24V

183-6

183-5

183-4

53-1

73

***-3-4

527-B9 5V 527-B8 SIG 527-B7 S.GND

527-B4 5V 527-B5 SIG 527-B6 S.GND

527-A4 CONT 527-A5 EM 527-A6 P.GND

527-A1 CONT 527-A2 EM 527-A3 P.GND

ADU cooling fan /1

P.G.

P.G.

H/L

EM

F/R

CLK

183-3

183-2

183-1

222-A10 POL_LOCK 222-B1 POL_CLK 222-B2 POL_CONT

207-1 CONT 207-2 CLK 207-4 GND 207-3 LD

207-5 5V

211-9 5V2 211-8 DOOR_PS2 211-7 S.GND

81-5-5

480-1 70-2-2

321 322 328 334 323 329 335 324 330 336 331 337 325 326 332 338 327 333 339

***-2-5

555-1-3

555-2-2

555-3-1

554-3-1

554-2-2

554-1-3

527-B1 5V 527-B2 SIG 527-B3 S.GND

527-A13 5V 527-A14 SIG 527-A15 S.GND

Thick paper assist solenoid

M14

***-1-6

589-3

589-2

589-1

588-1

588-2

588-3

553-3-1

553-2-2

553-1-3

552-3-1

552-2-2

552-1-3

534-1 CONT 534-2 EM 534-3 P.GND

566-1-2

CONT

S.G.

5V

154

587-1

587-2

587-3

586-1

527-A10 5V 527-A11 SIG 527-A12 S.GND

525-1 24V 525-2 CONT

Reverse/exit solenoid

336-3-2 336-4-1

67 66 65 64

586-2

551-3-1

551-2-2

527-A7 5V 527-A8 SIG 527-A9 S.GND

ADU lock solenoid

335-11

335-10

172

586-3

585-1

585-2

585-3

550-2-2 584-2

566-2-1

565-1-2

565-2-1

24V

24V

P.G.

125

551-1-3

550-1-3 584-3

527-B11 24V 527-B10 CONT

521-B1 24V 521-B2 CONT

Transfer/ separation cleaning motor

171

526-B15 5V 526-B14 SIG 526-B13 S.GND

564-1-2

571-1-10

336-1-4 336-2-3

170

576-3

564-2-1

571-2-9

335-6 335-8

335-7 335-9

110

576-2

521-A10 D1 521-A11 D2

P.G.

S.G.

EM

F/R

43

526-B12 5V 526-B11 SIG 526-B10 S.GND

526-B9 5V 526-B8 SIG 526-B7 S.GND

526-B4 5V 526-B5 SIG 526-B6 S.GND

47

576-1

545-2-2

580-3

547-6-1

580-2

547-5-2

581-1

335-5

335-4

335-3

335-2

335-1

83-6

155

580-1

547-4-3

581-2

CLK

CONT

S.G.

5V

182-11

182-10

72

545-3-1

581-3

PS38 PS39 526-B3 5V 526-B2 SIG 526-B1 S.GND

24V

24V

P.G.

71

526-A15 5V 526-A14 SIG 526-A13 S.GND

127

ADU reverse paper exit sensor

549-7-3

578-2

211-12 5V2 211-11 DOOR_PS1 211-10 S.GND

81-4-6

81-3-7

81-2-8

5

ADU accelerate sensor

549-8-2

578-1

75

37

Reverse sensor /1

549-9-1

577-3

182-9

153

P.G.

182-8

211-15 5V2 211-14 MEXIT_PS 211-13 S.GND

371-1-2

Reverse sensor /2

549-4-6

H/L

182-7

182-6

182-5

70-1-3

255-3

256-11

256-10

256-9

256-8

256-7

256-6

256-5

PS2

RCDB

ADU reverse sensor /1

549-5-5

577-2

526-A12 5V 526-A11 SIG 526-A10 S.GND

EM

F/R

CLK

47

526-A9 5V 526-A8 SIG 526-A7 S.GND

110

PS1

ADU reverse sensor /2

549-6-4

577-1

583-3

70 81-1-9

43

152

PS3

ADU handle release sensor

549-1-9

538-1-3

583-2

PRCB 2/2

228-A8 CONT 228-A9 CLK 228-B7 GND 228-A10 LD

228-A11 5V

102

182-4

83-4

4

ADU exit sensor

549-2-8

538-2-2

583-1

CONT

182-3

182-2

182-1

159-9

159-8

256-4

HV1

ADU deceleration sensor

549-3-7

538-3-1

S.G.

5V

181-11

181-10

159-7

256-3

256-2

256-1

255-2

255-1

GRID BIAS

Paper leading edge sensor

543-1-3

575-3

526-A6 5V 526-A5 SIG 526-A4 S.GND

24V

24V

181-9

159-6

228-A3 EM 228-A12 GAIN

227-11 S.GND 227-10CHARGE1 CONT 227-9 CHARGE2 CONT 227-8 CHARGE PWM 227-7 GRID PWM 227-6 DEV BIAS CONT 227-5 DEV BIAS PWM 227-4 CHARGE EM 227-3 DEV BIAS FB 227-2 DEV BIAS(AC) CONT 227-1 DEV BIAS(AC) PWM

Toner control sensor board

CHARGER UNIT

Registration sensor

543-2-2

575-2

P.G. P.G.

181-8

159-5

159-4

228-A1 CONT 228-A2 CLK

A.GND

JAM

Gamma SIG

Dmon

DSIG

JCONT

Gamma CONT

Drum temperature sensor

DRUM UNIT

Transfer/ separation cleaning limit sensor

543-3-1

575-1

563-11

563-7

ADU conveyance motor /1

H/L

181-7

181-6

159-3

159-2

159-1

454-10

454-9

454-8

454-7

Vref

TH5

3

Transfer assist home sensor Transfer/ separation cleaning home sensor

557-1-3

574-3

526-A3 5V 526-A2 SIG 526-A1 S.GND

563-5

563-1

563-9

EM

F/R

181-5

181-4

181-3

181-2

181-1

341-10

341-9

341-8

341-7

454-3

454-6

454-5

454-4

5V DCONT

CHARGER

ADU conveyance sensor /2

557-2-2

PS35 PS36 574-2

562-6

534-1-6

CLK

CONT

S.G.

5V

341-4

341-3 341-5 341-6

454-2

454-1

Drum potential sensor

DEVELOPING BIAS

ADU conveyance sensor /1

562-4

534-2-5

Reverse/exit motor

74

557-3-1

562-3

534-3-4

104

574-1

562-1

534-4-3

422-1 24V 422-2 24V 422-3 A 422-4 /A 422-5 B 422-6 /B

F/G

520-1 24V2 520-2 24V2 520-3 A 520-4 A/ 520-5 B 520-6 B/

562-5

534-5-2

Paper exit motor /1

325-1 24V 325-2 24V 325-3 A 325-4 /A 325-5 B 325-6 /B

341-2

341-1

F/G

563-3

562-2

534-6-1

M9

Vertical conveyance motor

Coin vendor

528-1 24V2 528-2 24V2 528-3 A 528-4 A/ 528-5 B 528-6 B/

ADU reverse motor

M8

561-6

561-4

561-3

561-1

561-5

561-2

ADU accelerate motor

351-3-2 351-1-4 351-2-3

340-7 340-6

TCSB

531-7 TRANS EM 531-8 SEP EM 531-9 S.GND 531-10 P.GND

524-1 24V2 524-2 24V2 524-3 A 524-4 /A 524-5 B 524-6 /B

560-6

560-4

560-3

560-1

560-5

560-2

225-A7 5V 225-A8 DCONT 225-B1 Vref 225-B2 Gamma CONT 225-B3 JAMCONT 225-B4 DSIG 225-B5 DmonSIG 225-B6 Gamma SIG 225-B7 JAMSIG 225-B8 A.GND

224-4 THD224-3 THD+

458-4

Drum potential sensor board

458-3 350-1-5

351-4-1

350-2-4 340-3 340-4

340-1

340-8

2

531-6 SHIFT SIG

531-5 SEP_CONT

529-1 24V2 529-2 24V2 529-3 A 529-4 /A 529-5 B 529-6 /B

ACDB 2/2 531-1 24V 531-2 5V 531-3 TRANS G_CONT 531-4 TRANS_CONT

H 540-15-1

540-14-2

136

540-13-3

224-2 5V 224-1 D_SET

457-1 457-2 457-3 457-4 457-5

Charger cleaning limit sensor

Charger cleaning home sensor

Blade sensor /2

Blade sensor /1

DPS

540-12-4

540-11-5

540-10-6

458-1 458-2

350-3-3

340-2

PS26 PS27 DPSB

540-9-7

540-8-8

360-1 360-3 350-4-2

360-2

353-7-5 353-8-4

353-6-6

360-3

360-3 360-1 360-2

353-3-9 353-4-8 353-5-7

356-8 355-8-2

340-5

341-23

341-11

123

540-7-9

224-5 SIG 224-6 A.GND

225-A6 SIG

225-A5 SIG

360-2

356-7 355-7-3

DRUM UNIT

540-6-10

540-5-11

540-4-12

540-3-13

540-2-14

540-1-15

539-5-1

209- 1 SEP PWM(DC) 209- 2 SEP AC_FB 209- 3 TRANS/SEP DC_FB 209- 4 SEP PWM(AC) 209- 5 TRNANS PWM 215- 1 1MSEC_TIMER 215- 2 REQ1 215- 3 REQ2 215-4 S.GND 215- 5 FUSER EXIT PS 215- 6 ACK2 215- 7 EDGE PS 215- 8 ERR 215- 9 ACK 215-10 RXD 215-11 REQ 215-12 CLK_R 215-13 LATCH 215-14 CLK_T 215-15 TXD

360-1

360-1

360-3

360-2

PS24 PS25

539-4-2

539-3-3

341-22

356-5 356-6

355-5-5 355-6-4

Charger cleaning motor Blade motor

F/G

225-A4 SIG

356-4

355-4-6

356-3

355-3-7

341-19 341-20 341-21

M22

225-A1 5V 225-A2 SIG 225-A3 S.GND

356-1

355-1-9

341-15

359-2 359-3 359-1 356-2

353-11-1 353-10-2 353-9-3 355-2-8

341-18 341-24 341-17 341-16

M23

323-2 BLA_2 323-1 BLA_1

SD5

323-6 TM_D1

Erase lamp

Drum claw solenoid

355-1-9

539-2-4

E 323-7 TM_D2

354-1

341-12

356-1-2 356-2-1

353-1-11 354-2

353-2-10

341-13

341-14

F/G

37-7 S.GND 37-8 5V 37-1 OP_TXD 37-2 OP_DTR 37-3 OP_CTS 37-4 OP_RXD 37-5 OP_DSR 37-6 OP_RTS

323-4 CONT 323-3 24V

1

CN650-1 24V CN650-2 5V CN651-1 TRANS G_CONT CN651-2 TRANS_CONT CN651-3 TRPWM CN651-4 SEP_CONT CN651-5 SPAC_PWM CN651-6 SPDC_PWM CN651-7 SHIFT SIG CN651-8 TSDC_FB CN651-9 SPAC_FB CN651-10 TRANS EM CN651-11 SEP EM CN650-3 S.GND CN650-4 P.GND

G 510-15 1mSEC TIMER 510-14 REQ1 510-13 REQ2 510-12 GND 510-11 FUSER EXIT PS 510-10 ACK2 510-9 EDGE PS 510-8 ERR 510-7 ACK 510-6 TXD 510-5 REQ 510-4 CLK_T 510-3 LATCH 510-2 CLK_R 510-1 RXD

F 356-9

539-1-5

D EL F/G

36-1 M1_SIG 36-2 PAPER FEED_SIG 36-3 SIZE 0 36-4 SIZE 1 36-5 SIZE 2 36-6 SIZE 3 36-7 DUPLEX_SIG 36-8 CPF0 36-9 CPF1 36-10 P.GND

C 323-8 N.C 323-5 CONT

B

214-11 KEY_SIG 214-10 S.GND 214-9 CVM1_SIG 214-8 CVFEED_SIG 214-7 CV_SIZE0 214-6 CV_SIZE1 214-5 CV_SIZE2 214-4 CV_SIZE3 214-3 CVDUP_SIG 214-2 CPF0 214-1 CPF1

A

411-1 KEY_SIG 411-2 S.GND 411-3 CVM1_SIG 411-4 CVFEED_SIG 411-5 CV_SIZE0 411-6 CV_SIZE1 411-7 CV_SIZE2 411-8 CV_SIZE3 411-9 CVDUP_SIG 411-10 OPF0 411-11 OPF1

18.4 Main body 4/4

Symbol

9 A

Connector Faston Crimp Relay connector

B

77 130 137 139 140

752-1-5

752-2-4

98

C

141 89 115

94 19

96 20

751-10-1

39 109

D

181

E

MFDB2

F

G

MFDB1

H

95 156

I

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 18. OVERALL WIRING DIAGRAM

bizhub PRO 1050/1050P /1050e/1050eP

18. OVERALL WIRING DIAGRAM

Field Service Ver3.0 Nov.2006

Main body location list Symbol

Part name

Location

Symbol

Part name

Location

Symbol

Part name

Location

EL

Erase lamp

1-B



Grid bias

4-A

FM14

ADU cooling fan /1

6-F

SD5

Drum claw solenoid

1-B

PS1

Door open/close sensor /1

4-B

FM15

ADU cooling fan /2

6-F

M22

Blade motor

1-B

PS2

Door open/close sensor /2

4-B

FM16

Sensor cooling fan

6-F

M23

Charger cleaning motor

1-B

PS3

Paper exit sensor

4-B

FM17

Registration cooling fan

6-F



Coin vendor

1-E

M1

Fusing motor

4-E

TSL

Transfer exposure lamp

6-F

PS24

Blade sensor /1

2-B

M15

ADU conveyance motor /1

4-F

PS46

ADU reverse sensor /1

6-I

PS25

Blade sensor /2

2-B

PS35

ADU conveyance sensor /1

4-I

PS47

Reverse sensor /2

6-I

PS26

Charger cleaning home sensor

2-B

PS36

ADU conveyance sensor /2

4-I

PS48

Reverse sensor /1

6-I

PS27

Charger cleaning limit sensor

2-B

PS37

Transfer assist home sensor

4-I

PS49

ADU accelerate sensor

6-I

DPS

Drum potential sensor

2-B

PS38

Transfer/separation cleaning home sensor

4-I

PS50

ADU reverse paper exit sensor

6-I

DPSB

Drum potential sensor board

2-B

PS39

Transfer/separation cleaning limit sensor

4-I



Transfer assist adapter

6-I

TH5

Drum temperature sensor

2-B

RCDB

Recycle cut drive board

5-A

PS54

Centering sensor

7-F

ADUDB1

ADU drive board /1

2-G

M4

Paper feed motor

5-E

M19

Transfer assist motor

7-F



Transfer bias

2-I

M5

Conveyance motor

5-E

ADUDB2

ADU drive board /2

8-F



Guide plate bias

2-I

M20

Transfer/separation cleaning motor

5-F

M16

ADU conveyance motor /2

9-E



Separation bias

2-I

SD6

ADU lock solenoid

5-F

M17

Registration motor

9-E



Transfer/separation charger

2-I

SD7

Reverse/exit solenoid

5-F

M18

Loop motor

9-E



Developing bias

3-A

SD8

Thick paper assist solenoid

5-F

MFDB1

Multi feed detection board /1

9-G

TCSB

Toner control sensor board

3-B

PS40

Registration sensor

5-I

MFDB2

Multi feed detection board /2

9-H

HV1

High voltage unit /1

3-B

PS41

Paper leading edge sensor

5-I

M3

Developing motor

3-E

PS42

ADU deceleration sensor

5-I

M8

Vertical conveyance motor

3-E

PS43

ADU exit sensor

5-I

M9

Paper exit motor /1

3-E

PS44

ADU handle release sensor

5-I

M12

ADU reverse motor

3-F

PS45

ADU reverse sensor /2

5-I

M13

Reverse/exit motor

3-F

M30

Recycle cut motor

6-A

M14

ADU accelerate motor

3-F

M2

Drum motor

6-E

HV2

High voltage unit /2

3-I

M31

ADU reverse paper exit motor

6-E



Charger

4-A

FM13

ADU cooling fan /3

6-F

18. OVERALL WIRING DIAGRAM

18.5 DF-603

1

2

3

4

5

6

7

8

9

A

A

MFS1

To MAIN BODY

Multi feed sensor/1

MFDB1

MS301 Cover open/close switch

B

B

Original exit sensor/Rt PS314 SD301

SDF switching solenoid

SD302

Pressure roller release solenoid

SD303

Gate solenoid

Original reverse/exit sensor PS313

MFS2

C

MFDB2

C

Multi feed sensor/2 Tray lower limit sensor PS316 FM302

Original size sensor/Rt PS302

Cooling fan/Rt

TB Original size sensor/Lt PS303

D

M305

D

Original paper exit motor/2

Original count sensor PS310 Original registration sensor/Rt PS318

Original size VR VR301

M304

Original paper exit motor/1

Original registration sensor/Lt PS306

E

E

Original empty sensor PS305

M303 Reverse jam sensor PS304

Tray upper limit sensor PS315

M302

Original reverse sensor PS309

F

Tray up/down motor

Original exit sensor/Lt

PS307

RADF open/close sensor

PS301

Original feed motor

F M301

Original conveyance motor

Original conveyance sensor PS308

G

Original skew sensor/Rr

SD304

G

PS311 FM301

Original skew sensor/Fr PS312 Centering sensor/Fr

Centering sensor/Rr PS321

H

Symbol

RADFCB

PS319

Centering LED sensor/Rr

Connector Faston Crimp Relay connector

PS322

I APS timing Sensor

1

Cooling fan/Lt

PS320

H Centering LED sensor/Fr

Paper exit gate solenoid

PS317

2

3

4

5

6

7

8

9

I

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P /1050e/1050eP

18. OVERALL WIRING DIAGRAM

Field Service Ver3.0 Nov.2006

DF-603 location list Symbol

Part name

Location

FM301

Cooling fan /Lt

8-G

SD301

SDF switching solenoid

8-B

M301

Original conveyance motor

6-F

M302

Original feed motor

7-F

M304

Original paper exit motor /1

7-D

M305

Original paper exit motor /2

6-D

M303

Tray up/down motor

6-E

FM302

Cooling fan /Rt

7-C

SD303

Gate solenoid

8-C

SD302

Pressure roller release solenoid

8-B

SD304

Paper exit gate solenoid

7-G

MS301

Cover open/close switch

7-B

MFS1

Multi feed sensor /1

9-A

MFS2

Multi feed sensor /2

2-C

MFDB1

Multi feed detection board /1

7-A

MFDB2

Multi feed detection board /2

3-C

TB

Tray board

4-C

PS301

RADF open/close sensor

2-F

PS302

Original size sensor /Rt

3-C

PS303

Original size sensor /Lt

3-D

PS304

Reverse jam sensor

3-E

PS305

Original empty sensor

2-E

PS306

Original registration sensor /Lt

2-E

PS307

Original exit sensor /Lt

2-F

PS308

Original conveyance sensor

2-G

PS309

Original reverse sensor

3-F

PS310

Original count sensor

3-D

PS311

Original skew sensor /Rr

2-G

PS312

Original skew sensor /Fr

2-G

PS313

Original reverse/exit sensor

4-B

PS314

Original exit sensor /Rt

4-B

PS315

Tray upper limit sensor

2-E

PS316

Tray lower limit sensor

4-C

PS317

APS timing sensor

2-I

PS318

Original registration sensor /Rt

2-D

PS319

Centering LED sensor /Fr

1-H

PS320

Centering sensor /Fr

2-H

PS321

Centering sensor /Rr

2-H

PS322

Centering LED sensor /Rr

2-I

VR301

Original size VR

3-D

RADFCB

RADF control board

5-A

I 1 2 754-4

754-3

HTR 2

796-2

775-1 775-2

770-2

HTR 3

745-6-7 745-5-8 745-4-9 745-9-4 745-8-5 745-7-6 745-12-1 745-11-2 745-10-3 746-6-1 746-5-2 746-4-3

731-1 731-2 731-3 732-1 732-2 732-3 733-1 733-2 733-3 734-1 734-2 734-3

PS89 PS90 PS91 PS92 PS93

Vertical conveyance sensor /1

3 4 PS98

5

CL2 CL3 CL5 CL4 M40

Vertical conveyance

6

SW11 SW12

7

SW13 FM20 PS70 SD10 SD11 SD12

Door open/close sensor Tray lock solenoid /1 Tray lock solenoid /2 Tray lock solenoid /3

PS99

Cooling fan

PF exit conveyance sensor

Horizontal conveyance door switch

M41

8 773-1-6 773-2-5

773-3-4 773-4-3

773-5-2 773-6-1

782-1 782-2

783-1 783-2

784-1 784-2

CN724-5 24V1 CN724-6 /T3_LOCKSD_CONT

265-1 265-2 265-3 270-1 270-2 270-3 271-1 271-2 271-3 273-1 273-2 273-3 268-1 268-2 268-3

266-3-1(CONT) 266-2-2(EM) 266-1-3(GND)

261-3-1 261-2-2 261-1-3

278-1(CONT) 278-2(24V)

267-3-1(CONT) 267-2-2(EM) 267-1-3(GND)

262-3-1 262-2-2 262-1-3

266-1-2 266-2-1

260-1-2 260-2-1

FM46

Paper lift motor /3

F/G

Connector Faston Crimp Relay connector 797-2-2(EM) 797-1-3(GND)

797-3-1(CONT)

FM51

792-1-2

792-2-1

762-24

796-2-2(EM) 796-1-3(GND)

796-3-1(CONT)

8

721-B7 P.GND

264-3-1 275-1 264-2-2 275-2 264-1-3 275-3

791-1-2

791-2-1

761-24

Rear paper feed assist fan /2

721-B4 T3FAN_CONT

762-13 762-1

263-1-6 277-1 263-2-5 277-2 263-3-4 277-3 263-6-1 276-3 263-5-2 276-2 263-4-3 276-1

FM45

721-B9 UPM_CONT 721-B8 UPM24V

Paper size VR /3 Pick-up solenoid /3 Paper feed clutch /3 Separation clutch /3 SD16 CL12 CL13

Paper feed assist fan /Fr3

Remaining paper VR /3 VR15

Paper feed assist fan /Rr3

Paper size sensor /Rr3 VR14

762-17 762-9 762-21

Paper size sensor /Fr3 PS88

762-10

Handle release sensor /3 PS87

711-B11 /FAN_F_EM

Paper empty sensor /3 PS86 272-1-2 272-2-1

Paper feed sensor /3 PS85

721-B5 T3FAN_CONT 711-B12 /FAN_R_EM 721-B6 P.GND

762-18

762-19 762-15

762-20

762-8

762-7 762-5

762-6

762-11

762-4

762-2

Upper limit sensor /3 PS84

CN724-3 24V1 CN724-4 /T2_LOCKSD_CONT

721-B10 T3HNDLNGCL_CONT

721-B2 /T3FEEDCL_CONT 721-B1 24V1

721-B3 /T3UPSD_CONT

711-B10 T3SIZE_VR

711-B9 A5V 711-B7 T3REMAIN_VR

711-B13 T3SIZE_PS2

711-B14 T3SIZE_PS1

711-B6 /T3GRIP_PS

711-B4 T3_0PS

Paper lift motor /2

PS83

CN724-1 24V1 CN724-2 /T1_LOCKSD_CONT

CN714-1 5V1 CN714-2 /FRONTDOOR_PS CN714-3 S.GND

CN716-1 PFUFAN_CONT CN716-2 EM CN716-3 H/L CN716-4 PGND

CN717-3 5V1 CN717-2 /EXIT_PS CN717-1 S.GND

CN717-5 /HOR_DOOR_SW_SIG CN717-4 S.GND

266-3-1(CONT) 266-2-2(EM) 266-1-3(GND)

261-3-1 261-2-2 261-1-3

278-1(CONT) 278-2(24V)

267-3-1(CONT) 267-2-2(EM) 267-1-3(GND)

262-3-1 262-2-2 262-1-3

267-1-2 267-2-1

266-1-2 266-2-1

260-1-2 260-2-1

TRAY3

744-1-3 744-2-2 744-3-1

749-3-3 749-2-4 749-1-5

749-5-1 749-4-2

273-1 273-2 273-3 268-1 268-2 268-3

7

779-1 779-2 779-3

729-1-4 729-3-2 729-2-3 729-4-1

724-1 724-2 724-3

741-1 741-2

762-23

762-3

762-22

271-1 271-2 271-3

M43

711-B3 /T3FEED_PS

711-B5 /T3UP_PS

762-12 762-14

270-1 270-2 270-3

6

711-B8 S.GND

711-B2 T3_SET_P 711-B1 5V1

721-A7 P.GND

721-A4 T2FAN_CONT

265-1 265-2 265-3

Paper feed assist fan /Rr2

275-1 275-2 275-3 264-3-1 264-2-2 264-1-3

FM44

761-13 761-1

SD15 CL9 CL10 CL11

FM43

721-A9 UPM_CONT 721-A8 UPM24V

VR13

Paper feed assist fan /Fr2

VR12

761-17 761-9 761-21

761-10

761-16

PS82

721-A5 T2FAN_CONT 711-A12 /FAN_R_EM 721-A6 P.GND

711-A11 /FAN_F_EM

721-A11 /T2REVCL_CONT

761-18

761-19 761-15

Pick-up solenoid /2 Paper feed clutch /2 Separation clutch /2 Forced separation clutch

PS81

276-3 276-2 276-1

F/G

CN723-3 A CN723-1 24V2(I/L) CN723-4 /A CN723-5 B CN723-2 24V2(I/L) CN723-6 /B

721-A2 /T2FEEDCL_CONT 721-A1 24V1 721-A10 /T2HDNLNGCL_CONT

Remaining paper VR /2 Paper size VR /2

PS80

277-1 277-2 277-3

F/G

A 24V /A B 24V /B

CN717-7 /VER_DOOR_LOSW_SIG CN717-6 S.GND

CN712-14 /VER_DOOR_UPSW_SIG CN712-13 S.GND

Paper size sensor /Fr2 Paper size sensor /Rr2

PS79

272-1-2 272-2-1

Paper empty sensor /2 Handle release sensor /2

PS78

263-6-1 263-5-2 263-4-3

795-3-1(CONT) 795-2-2(EM) 795-1-3(GND)

FM50

723-1 723-2 723-3 723-4 723-5 723-6

747-2-4 747-1-5

742-1 742-2

2 748-3 748-1 748-4 748-5 748-2 748-6

1 743-2-1 743-1-2

761-20

761-8

761-7 761-5

761-6

761-11

761-4

761-2

Upper limit sensor /2 Paper feed sensor /2

PS77

263-1-6 263-2-5 263-3-4

790-1-2

790-2-1

Rear paper feed assist fan /1

PF exit conveyance motor

4

Vertical conveyance door switch /Lw

3

721-A3 /T2UPSD_CONT

711-A10 T2SIZE_VR

711-A9 A5V 711-A7 T2REMAIN_VR

711-A13 T2SIZE_PS2

711-A14 T2SIZE_PS1

711-A6 T2GRIP_PS

711-A4 T2_0PS

Paper lift motor /1

Paper feed assist fan /Rr1

TRAY2

740-1 740-2

CN715-2 /CONT CN715-3 CLK CN715-4 F/R CN715-6 /LD CN715-5 H/L

CN715-1 5V1

CN722-9 24V1 CN722-10 /T3PRE_REGCL_CONT

CN722-7 24V1 CN722-8 /T3_CONVCL_CONT

761-23

761-3

761-22

761-12 761-14

261-3-1 261-2-2 261-1-3

278-1(CONT) 278-2(24V)

267-3-1(CONT) 267-2-2(EM) 267-1-3(GND) 266-3-1(CONT) 266-2-2(EM) 266-1-3(GND)

262-3-1 262-2-2 262-1-3

266-1-2 266-2-1

260-1-2 260-2-1

760-24

5

Vertical conveyance door switch /Up

782-1 5V 780-1-6 782-2 S.GND(N.C) 782-3 CONT 780-2-5 782-4 CLK 780-3-4 782-5 F/R 780-4-3 782-6 LD 780-6-1 782-7 H/L 780-5-2 782-8 PGND 781-4 782-9 PGND 781-3 782-1024V 781-2 782-1124V 781-1

CL1

Paper feed motor

Pre-registration clutch /3

711-A3 /T2FEED_PS

711-A5 /T2UP_PS

711-A8 S.GND

711-A2 T2_SET_P 711-A1 5V1

760-13 760-1

273-1 273-2 273-3 268-1 268-2 268-3

4

Intermediate clutch /Lw

CN722-5 24V1 CN722-6 /T2PRE_REGCL_CONT

CN722-3 24V1 CN722-4 /T1_CONVCL_CONT

CN722-1 24V1 CN722-2 /T1PRE_REGCL_CONT

720-5 T1FAN_CONT

720-8 UPM_CONT 720-7 UPM24V

271-1 271-2 271-3

M42

Pre-registration clutch /2

Intermediate clutch /Up

769-1-2 769-2-1

PS97

Pre-registration clutch /1

CN713-9 5V1 CN713-8 /T3_LOOP_PS CN713-7 S.GND

270-1 270-2 270-3

F/G

768-1-2 768-2-1

744-9-1 744-8-2 744-7-3

739-1 739-2 739-3

265-1 265-2 265-3

FM41 FM42

Loop sensor /3

275-1 275-2 275-3 264-3-1 264-2-2 264-1-3

Paper feed assist fan /Fr1

276-3 276-2 276-1

CL7

760-17 760-9 760-21

760-10

SD14 CL6

710-11 /FAN_F_EM

VR11

720-4 T1FAN_CONT 710-12 /FAN_R_EM 720-6 P.GND

VR10

CN713-6 5V1 CN713-5 /T3_CONV_MID_PS CN713-4 S.GND

PS76

CN713-3 5V1 CN713-2 /T3_CONV_PS CN713-1 S.GND

760-18

760-19 760-15

Pick-up solenoid /1 Paper feed clutch /1 Separation clutch /1

PS75

272-1-2 272-2-1

Remaining paper VR /1 Paper size VR /1

PS74

Intermediate sensor /Lw

720-2 /T1FEEDCL_CONT 720-1 24V1 720-9 /T1HNDLNGCL_CONT

760-20

Paper size sensor /Fr1 Paper size sensor /Rr1

PS73

277-1 277-2 277-3

F/G

767-1-2 767-2-1

744-6-4 744-5-5 744-4-6

738-1 738-2 738-3

PS96

Vertical conveyance sensor /1

CN717-10 5V1 CN717-9 /T3PRE_REG_PS CN717-8 S.GND

720-3 /T1UPSD_CONT

Paper empty sensor /1 Handle release sensor /1

PS72

263-6-1 263-5-2 263-4-3

PFU_EXPS PFU_LPPS ERR_OUT3 ACK3 REQ3

MAIN BODY PRCB

766-1-2 766-2-1

744-3-7 744-2-8 744-1-9

737-1 737-2 737-3

PS95

Pre-registration sensor /3

CN713-12 5V1 CN713-11 /T2_LOOP_PS CN713-10 S.GND

760-8

760-7 760-5

760-6

760-11

Upper limit sensor /1 Paper feed sensor /1

PS71

263-1-6 263-2-5 263-3-4

217-1 217-2 217-3 217-4 217-5

217-6 IO_DTXD 217-7 5V 217-8 IO_DCLK 217-9 S.GND 217-10 PFU_LATCH 217-11 IO_UCLK 217-12 ERR_OUT1 217-13 IO_URXD 217-14 ACK1 217-15 REQ13

3

765-1-2 765-2-1

747-5-1 747-4-2 747-3-3

736-1 736-2 736-3

PS94

Loop sensor /2

746-3-4 746-2-5 746-1-6

E

735-1 735-2 735-3

710-10 T1SIZE_VR

710-9 A5V 710-7 T1REMAIN_VR

710-13 T1SIZE_PS2

710-14 T1SIZE_PS1

760-4

760-2

760-23

760-3

760-22

760-12 760-14

TRAY1

CN713-15 5V1 CN713-14 /T2PRE_REG_PS CN713-13 S.GND

CN712-12 5V1 CN712-11 /T1_LOOP_PS CN712-10 S.GND

CN712-9 5V1 CN712-8 /T1_CONV_MID_PS CN712-7 S.GND

CN712-6 5V1 CN712-5 /T1_CONV_PS CN712-4 S.GND

710-6 /T1GRIP_PS

710-4 T1_0PS

710-3 /T1FEED_PS

710-5 /T1UP_PS

710-8 S.GND

710-2 T1_SET_P 710-1 5V1

752-1-5 752-2-4 752-3-3 752-4-2 752-5-1

751-1-10 751-2-9 751-3-8 751-4-7 751-5-6 751-6-5 751-7-4 751-8-3 751-9-2 751-10-1

B

Pre-registration sensor /2

Loop sensor /1

S.GND

CN712-3 5V1 CN712-2 /T1PRE_REG_PS CN712-1 S.GND

CN700-7

CN700-4 12V3

CN701-2 P.GND

CN701-1 24V2(I/L)

705-15 /EXIT PS OUT 705-14 NC 705-13 /IO ERR 705-12 /IO ACK 705-11 /IO REQ

705-10 RXD_DN 705-9 5V 705-8 CLK_DN 705-7 S.GND 705-6 /LATCH_DN 705-5 CLK_UP 705-4 /ERR_GA 705-3 TXD_UP 705-2 /ACK_GA 705-1 /REQ_GA

2

Intermediate sensor /Up

745-3-10 745-2-11 745-1-12

730-1 730-2 730-3

Paper Paper feed M feed M P.GND 24V 2 3 1 4 Pre-registration sensor /1

FT2

Door switch SW10

FT1

797-2

3

770-1

797-1

CN700-3 P.GND

CN700-2 P.GND

D

754-2

796-1

Dehumidification heater/2 Dehumidification heater/3

Dehumidification heater

754-1

795-2

1

753-6

H HTR 1

CN700-6 S.GND

CN700-5 5V1

A

753-5

795-1

G

Dehumidification heater/1

N.C

CN700-1 24V1

C

753-4

753-3

F

753-2

753-1

18.6 PF-701

Symbol

9

Rear paper feed assist fan /3 FM52

MAIN BODY DCPS

9

A

B

F/G

C

M44

D

E

PFDB

F

G

H

Exit conveyance

I

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 18. OVERALL WIRING DIAGRAM

bizhub PRO 1050/1050P /1050e/1050eP

18. OVERALL WIRING DIAGRAM

Field Service Ver3.0 Nov.2006

PF-701 location list Symbol

Part name

Location 8-G

Symbol PS77

Part name Upper limit sensor /2

Location

FM20

Cooling fan

5-C

FM41

Paper feed assist fan /Fr1

4-C

PS78

Paper feed sensor /2

5-C

FM42

Paper feed assist fan /Rr1

4-C

PS79

Paper empty sensor /2

5-C

FM43

Paper feed assist fan /Fr2

6-C

PS80

Handle release sensor /2

5-C

FM44

Paper feed assist fan /Rr2

6-C

PS81

Paper size sensor /Fr2

5-C

FM45

Paper feed assist fan /Fr3

8-C

PS82

Paper size sensor /Rr2

5-C

FM46

Paper feed assist fan /Rr3

8-C

PS83

Upper limit sensor /3

7-C

FM50

Rear paper feed assist fan /1

4-A

PS84

Paper feed sensor /3

7-C

FM51

Rear paper feed assist fan /2

7-A

PS85

Paper empty sensor /3

7-C

FM52

Rear paper feed assist fan /3

9-A

PS86

Handle release sensor /3

7-C

HTR1

Dehumidification heater /1

2-G

PS87

Paper size sensor /Fr3

7-C

HTR2

Dehumidification heater /2

2-G

PS88

Paper size sensor /Rr3

7-C

HTR3

Dehumidification heater /3

2-G

PS89

Pre-registration sensor /1

3-G

M40

Paper feed motor

6-G

PS90

Vertical conveyance sensor /1

3-G

M41

PF exit conveyance motor

7-G

PS91

Intermediate sensor /Up

3-G

M42

Paper lift motor /1

4-C

PS92

Loop sensor /1

4-G

M43

Paper lift motor /2

7-C

PS93

Pre-registration sensor /2

4-G

M44

Paper lift motor /3

9-C

PS94

Loop sensor /2

4-G

CL1

Pre-registration clutch /1

5-G

PS95

Pre-registration sensor /3

4-G

CL2

Intermediate clutch /Up

5-G

PS96

Vertical conveyance sensor /3

4-G

CL3

Pre-registration clutch /2

5-G

PS97

Intermediate sensor /Lw

4-G

CL4

Pre-registration clutch /3

5-G

PS98

Loop sensor /3

4-G

CL5

Intermediate clutch /Lw

5-G

PS99

PF exit conveyance sensor

7-G

CL6

Paper feed clutch /1

4-C

SD10

Tray lock solenoid /1

8-G

CL7

Separation clutch /1

4-C

SD11

Tray lock solenoid /2

8-G 9-G

MC8



4-C

SD12

Tray lock solenoid /3

CL9

Paper feed clutch /2

6-C

SD14

Pick-up solenoid /1

4-C

CL10

Separation clutch /2

6-C

SD15

Pick-up solenoid /2

6-C

CL11

Forced separation clutch

6-C

SD16

Pick-up solenoid /3

8-C

CL12

Paper feed clutch /3

8-C

SW10

Door switch

2-G

CL13

Separation clutch /3

8-C

SW11

Vertical conveyance door switch /Up

6-G

MC14



8-C

SW12

Vertical conveyance door switch /Lw

6-G

PFUDB

PF drive board

1-C

SW13

Horizontal conveyance door switch

7-G

PS70

Door open/close sensor

8-G

VR10

Remaining paper VR /1

3-C

PS71

Upper limit sensor /1

3-C

VR11

Paper size VR /1

4-C

PS72

Paper feed sensor /1

3-C

VR12

Remaining paper VR /2

6-C

PS73

Paper empty sensor /1

3-C

VR13

Paper size VR /2

6-C

PS74

Handle release sensor /1

3-C

VR14

Remaining paper VR /3

8-C

PS75

Paper size sensor /Fr1

3-C

VR15

Paper size VR /3

8-C

PS76

Paper size sensor /Rr1

3-C

1 1

4 2

I 2 FT9

FT10 BLK

WIT

RT1

Outlet BLK FT11

CN181- 1 CN181- 2

BLK Y/G WIT RT5 WIT FT12 BLK

CN183- 1 WIT CN183- 2

3 CN183- 1 WIT

BLK CN183-A1

WIT CN183-A2 CN183- 2

CN151- 2 RT2 Y/G

BLK

WIT

DCPS

CN184-5 :frame GND

CN184-1 :line(L)

CN184-3 :neutral(N) CN191-8 :+V/24V CN191-7 :+V/24V CN191-6 :+V/24V CN191-5 :+V/24V CN191-4 :-V/PGND CN191-3 :-V/PGND CN191-2 :-V/PGND CN191-1 :-V/PGND

MS1 CN183-B2 WIT

4 4

CN183-B1 BLK

AC OUTLET

AC L F.GND AC N

5 CN**-1 24V CN**-2 5V CN**-3 S.GND CN**-4 P.GND CN**-5 P.GND CN**-6 F.GND

RU-503/504

6 RT10

CN602-1 CN602-2 CN602-3 CN602-4 CN602-5 CN602-6

RT11 CN603-1 CN603-2 CN603-3 CN603-4 CN603-5 CN603-6

24V 5V S.GND P.GND P.GND F.GND

7

29

12 13 MAIN BODY 14 15 SGND MAIN BODY

8 CN610- 5

3 CN610- 8

CN610- 7

CN610- 6

CN610- 4

FNS FDCB PDB 20 21 22 23

CN610- 3

FNS FDCB PDB 16 17 18 19

CN610- 2

17 21 16 20

CN610- 1

PDB

CN606- 6

CN8-A 1 KCOUT_113 CN8-A 2 KCOUT_114 CN8-A 3 KCOUT_115 CN8-A 4 KCOUT_116 CN8-A 5 KCOUT_117 CN8-A 6 KCOUT_118 CN8-A 7 KCOUT_119 CN8-A 8 KCOUT_120 CN9-A 9 KCOUT_121 CN8-A10 KCOUT_122 CN8-A11 KCOUT_123 CN8-A12 KCOUT_124 CN8-A13 KCOUT_125 CN8-A14 KCOUT_126 CN8-A15 KCOUT_127 CN8-A16 KCOUT_128 CN8-A17 NC CN8-B 1 KCOUT_129 CN8-B 2 KCOUT_130 CN8-B 3 KCOUT_131 CN8-B 4 KCOUT_132 CN8-B 5 KCOUT_133 CN8-B 6 KCOUT_134 CN8-B 7 KCOUT_135 CN8-B 8 KCOUT_136 CN8-B 9 KCOUT_137 CN8-B10 KCOUT_138 CN8-B11 KCOUT_139 CN8-B12 KCOUT_140 CN8-B13 KCOUT_141 CN8-B14 KCOUT_142 CN8-B15 KCOUT_143 CN8-B16 KCOUT_144 CN8-B17 NC

CN210-A 1 TCLKE_2 CN210-A 2 TCLKF_2 CN210-A 3 SGND CN210-A 4 SGND CN210-A 5 SGND CN210-A 6 5V CN210-A 7 5V CN210-A 8 5V CN210-A 9 NC CN210-A10 NC CN210-A11 SUBIN1 CN210-A12 NC CN210-A13 KCOUT71 CN210-A14 KCOUT72 CN210-B 1 KCOUT57 CN210-B 2 KCOUT58 CN210-B 3 KCOUT59 CN210-B 4 KCOUT60 CN210-B 5 KCOUT61 CN210-B 6 KCOUT62 CN210-B 7 KCOUT63 CN210-B 8 KCOUT64 CN210-B 9 KCOUT65 CN210-B10 KCOUT66 CN210-B11 KCOUT67 CN210-B12 KCOUT68 CN210-B13 KCOUT69 CN210-B14 KCOUT70

CN224-18 SGND CN224-19 PS13_SIG CN224-20 5V

CN224-15 SGND CN224-16 PS7_SIG CN224-17 5V

CN224-12 SGND CN224-13 PS20_SIG CN224-14 5V

CN224- 9 SGND CN224-10 PS23_SIG CN224-11 5V

CN79- 1 CN79- 2

CN73- 1 CN73- 2

CN74- 1 CN74- 2

CN77- 1 CN77- 2

CN78- 1 CN78- 2

SD9

Sub tray gate solenoid

Punch registration sensor

S size gate solenoid

L size gate solenoid

Roller solenoid/3

Roller solenoid/4

Main tray folding paper full sensor Intermediate conveyance sensor

PS7 PS13

CN26- 3 CN26- 2 CN26- 1

CN33- 3 CN33- 2 CN33- 1

Main tray upper PS20 limit sensor

Main tray empty sensor

PS23

CN43- 3 CN43- 2 CN43- 1

CN40- 3 CN40- 2 CN40- 1

Folding exit sensor

PS2

Main tray paper exit PS18 sensor

RED BLU

PS6

SD3

SD4

SD7

CN33- 3 CN33- 2 CN33- 1

CN38- 3 CN38- 2 CN38- 1

CN33- 3 CN33- 2 CN33- 1

RED BLU

RED BLU

RED BLU

SD8

PS5

RED BLU

Alignment plate home sensor Punch conveyance sensor

PS10 CN25- 3 CN25- 2 CN25- 1

Punch scraps box set sensor

PS12 CN30- 3 CN30- 2 CN30- 1

PS26 Punch scraps full sensor CN32- 3 CN32- 2 CN32- 1

CN46- 3 CN46- 2 CN46- 1

Intermediate conveyance motor

FD entrance sensor

PS1 CN53- 1 CN53- 2 CN53- 3 CN53- 4 CN53- 5 CN53- 6 CN53- 7 CN53- 8 CN53- 9 CN53-10 CN53-11

PI exit sensor

PS4 CN21- 3 CN21- 2 CN21- 1

PS16 Sub tray paper exit sensor CN24- 3 CN24- 2 CN24- 1

PS17 Sub tray paper full sensor CN36- 3 CN36- 2 CN36- 1

CN313- 4 SGND CN313- 5 PS39_SIG CN313- 6 5V

CN313- 1 SGND CN313- 2 PS38_SIG CN313- 3 5V

CN306-16 SGND CN306-17 PS31_SIG CN306-18 5V

CN306-13 SGND CN306-14 PS47_SIG CN306-15 5V

CN306-10 SGND CN306-11 PS44_SIG CN306-12 5V

CN306- 7 SGND CN306- 8 UPTRY_SIZ CN306- 9 3.3V

CN306- 4 SGND CN306- 5 PS36_SIG CN306- 6 5V

CN306- 1 SGND CN306- 2 PS35_SIG CN306- 3 5V

CN309- 1 SGND CN309- 2 + CN309- 3 CN309- 4 NC

CN308- 1 + CN308- 2 CN300- 3 AGND

CN317- 1 TH_SIG CN317- 2 GND CN317- 3 N.C CN317- 4 5V

CN311-A13 OP_LED12 CN311-A12 OP_LED13 CN311-A11 OP_LED14 CN311-A10 OP_LED15 CN311-A 9 OP_LED16 CN311-A 8 OPE_SW1 CN311-A 7 OPE_SW2 CN311-A 6 OPE_SW3 CN311-A 5 OPE_SW4 CN311-A 4 OPE_SW5 CN311-A 3 OPE_S1 CN311-A 2 OPE_S2 CN311-A 1 OPE_S3 CN311-B13 5V CN311-B12 SGND CN311-B11 OP_LED 1 CN311-B10 OP_LED 2 CN311-B 9 OP_LED 3 CN311-B 8 OP_LED 4 CN311-B 7 OP_LED 5 CN311-B 6 OP_LED 6 CN311-B 5 OP_LED 7 CN311-B 4 OP_LED 8 CN311-B 3 OP_LED 9 CN311-B 2 OP_LED10 CN311-B 1 OP_LED11

CN517- 3 CN517- 2 CN517- 1

CN536- 1 CN536- 2

AC L F.GND AC N

To Next Option

9

CN305-15 M9_DRV1 CN305-16 M9_DRV2

CN305-12 SGND CN305-13 PS34_SIG CN305-14 5V

CN305- 1 24V CN305- 2 24V CN305- 3 M7 PGND CN305- 4 M7 PGND CN305- 5 M7 H/L CN305- 6 M7 LD CN305- 7 M7 F/R CN305- 8 M7 CLK CN305- 9 M7 S/P CN305-10 SGND CN305-11 5V

CN314-13 SGND CN314-14 PS43_SIG CN314-15 5V

CN314-11 M8_DRV1 CN314-12 M8_DRV2

CN314- 9 MC1_DRV CN314-10 24V

CN314- 7 SD14_DRV CN314- 8 24V

CN314- 4 SGND CN314- 5 PS33_SIG CN314- 6 5V

CN314- 1 SGND CN314- 2 PS32_SIG CN314- 3 5V

CN315- 4 SGND CN315- 5 PS40_SIG CN315- 6 5V

CN315- 1 SGND CN315- 2 PS37_SIG CN315- 3 5V

CN361-A 1 OP_LED12 CN361-A 2 OP_LED13 CN361-A 3 OP_LED14 CN361-A 4 NC CN361-A 5 NC CN361-A 6 OPE_SW1 CN361-A 7 OPE_SW2 CN361-A 8 OPE_SW3 CN361-A 9 OPE_SW4 CN361-A10 OPE_SW5 CN361-A11 NC CN361-A12 NC CN361-A13 NC CN361-B 1 5V CN361-B 2 SGND CN361-B 3 OP_LED 1 CN361-B 4 OP_LED 2 CN361-B 5 OP_LED 3 CN361-B 6 OP_LED 4 CN361-B 7 OP_LED 5 CN361-B 8 OP_LED 6 CN361-B 9 OP_LED 7 CN361-B10 OP_LED 8 CN361-B11 OP_LED 9 CN361-B12 OP_LED10 CN361-B13 OP_LED11

CN339- 2/1 CN339- 1/2

S size sensor/Lw

PI upper limit sensor/Lw PI paper empty sensor/Lw

PS31

PS38 PS39

CN321- 3 CN321- 2 CN321- 1

CN328- 3 CN328- 2 CN328- 1

CN329- 3 CN329- 2 CN329- 1

S size sensor/Lw

PS32 PI upper limit sensor/Up PS33 PI paper empty sensor/Up

CN323- 3 CN323- 2 CN323- 1

RED BLU

CN324- 3 CN324- 2 CN324- 1

CN337-11 CN337-10 CN337- 9 CN337- 8 CN337- 7 CN337- 6 CN337- 5 CN337- 4 CN337- 3 CN337- 2 CN337- 1

CN333- 3 CN333- 2 CN333- 1

RED BLU

CN345- 1 CN345- 2

PI registration clutch/Up

Paper lift motor/Lw

PS34 PI lift plate home sensor/Up

PI conveyance motor

PS43 PI cover open/close sensor

Paper lift motor/Up

CL1

SD14 PI pick-up solenoid/Lw

PS40 PI lift plate home sensor/Lw

CN330- 3 CN330- 2 CN330- 1

CN322- 3 CN322- 2 CN322- 1

CN344-1/1 CN344-2/2

PS37 PI conveyance sensor/Lw

PI registration clutch/Lw

Sub tray folding paper full sensor

CL2 CN327- 3 CN327- 2 CN327- 1

CN346- 1 CN346- 2

PS46

PS48 PI mac paper size sensor/Lw

CN326- 3 CN326- 2 CN326- 1

CN324- 3 CN324- 2 CN324- 1

PS45

CN335- 3 CN335- 2 CN335- 1

PI paper set sensor/Lw

VR32 Paper size VR/Lw

PS42

CN332- 3 CN332- 2 CN332- 1

CN342- 1 CN342- 2 CN342- 3

L size sensor/Lw

PS41

CN331- 3 CN331- 2 CN331- 1

SD13 PI pick-up solenoid/Up

PI conveyance sensor/Up

PS47

CN325- 3 CN325- 2 CN325- 1

CN343-1/1 CN343-2/2

PI paper set sensor/Up PI max paper size sensor/Up

PS44

CN334- 3 CN334- 2 CN334- 1

VR31 Paper size VR/Up

PS36 CN341- 1 CN341- 2 CN341- 3

L size sensor/Up

PS35 CN326- 3 CN326- 2 CN326- 1

Multi feed detection board/1

MFDB1

CN325- 3 CN325- 2 CN325- 1

Multi feed detection board/2 CN490- 3 CN490- 1 CN490- 2

Temperature sensor board

MFDB2

TSB CN490- 2 CN490- 1 CN490- 2

CN374- 4 CN374- 3 CN374- 2 CN374- 1

S size conveyance sensor

CN338- 2/1 CN338- 1/2

PS58

SD15 Folding gate solenoid

M7

CN318-1 NC CN318-2 NC CN318-3 NC CN318-4 NC CN318-5 NC CN318-6 NC CN318-7 JYU_CLK1

CN307-16 SGND CN307-17 PS46_SIG CN307-18 5V

CN307-19 MC2_DRV CN307-20 24V

Folding entrance sensor

M8

CN300- 1 24VDC CN300- 2 PGND

CN302-A16 KCIN_33 CN302-A15 KCIN_34 CN302-A14 KCIN_35 CN302-A13 KCIN_36 CN302-A12 KCIN_37 CN302-A11 KCIN_38 CN302-A10 KCIN_39 CN302-A 9 KCIN_40 CN302-A 8 KCIN_41 CN302-A 7 KCIN_42 CN302-A 6 KCIN_43 CN302-A 5 KCIN_44 CN302-A 4 KCIN_45 CN302-A 3 KCIN_46 CN302-A 2 KCIN_47 CN302-A 1 KCIN_48 CN302-B16 KCIN_49 CN302-B15 KCIN_50 CN302-B14 KCIN_51 CN302-B13 KCIN_52 CN302-B12 KCIN_53 CN302-B11 KCIN_54 CN302-B10 KCIN_55 CN302-B 9 KCIN_56 CN302-B 8 KCIN_57 CN302-B 7 KCIN_58 CN302-B 6 KCIN_59 CN302-B 5 KCIN_60 CN302-B 4 KCIN_61 CN302-B 3 KCIN_62 CN302-B 2 KCIN_63 CN302-B 1 KCIN_64

CN301-16 KCOUT_97 CN301-15 KCOUT_98 CN301-14 KCOUT_99 CN301-13 KCOUT_100 CN301-12 KCOUT_101 CN301-11 KCOUT_102 CN301-10 KCOUT_103 CN301- 9 KCOUT_104 CN301- 8 KCOUT_105 CN301- 7 KCOUT_106 CN301- 6 KCOUT_107 CN301- 5 KCOUT_108 CN301- 4 KCOUT_109 CN301- 3 KCOUT_110 CN301- 2 KCOUT_111 CN301- 1 KCOUT_112

CN303- 6 3.3V CN303- 5 3.3V CN303- 4 AD_1 CN303- 3 AD_2 CN303- 2 AD_3 CN303- 1 AD_4

CN307-13 SGND CN307-14 PS48_SIG CN307-15 5V

CN304-A14 M7_CLK7 CN304-A13 JYU_CLK7 CN304-A12 SGND CN313- 7 SD13_DRV CN304-A11 SGND CN313- 8 SD_24V CN304-A10 SGND CN304-A 9 5VD CN304-A 8 5VD CN304-A 7 5VD CN307- 1 SGND CN304-A 6 NC CN307- 2 PS41_SIG CN304-A 5 NC CN307- 3 5V CN304-A 4 PANCH_S3 (Reserve) CN304-A 3 NC CN304-A 2 OP_LED15 CN304-A 1 OP_LED16 CN307- 4 SGND CN304-B14 OP_LED 1 CN307- 5 PS42_SIG CN307- 6 5V CN304-B13 OP_LED 2 CN304-B12 OP_LED 3 CN304-B11 OP_LED 4 CN304-B10 OP_LED 5 CN307- 7 SGND CN304-B 9 OP_LED 6 CN307- 8 LOWTRY_SZ CN304-B 8 OP_LED 7 CN307- 9 3.3V CN304-B 7 OP_LED 8 CN304-B 6 OP_LED 9 CN304-B 5 OP_LED10 CN304-B 4 OP_LED11 CN307-10 SGND CN307-11 PS45_SIG CN304-B 3 OP_LED12 CN307-12 5V CN304-B 2 OP_LED13 CN304-B 1 OP_LED14

Main tray paper exit motor

SD12 Paper exit solenoid

CN507-13 SGND CN507-14 PS57 SIG CN507-15 5V

CN507- 9 SD15_DRV CN507-10 SD_24V

PS52

CN512- 3 CN512- 2 CN512- 1

2nd folding conveyance sensor

1st folding conveyance sensor

3rd folding conveyance sensor

SD18 2nd folding roller solenoid

PS53

CN513- 3 CN513- 2 CN513- 1

CN536- 1 CN536- 2

PS51

CN511- 3 CN511- 2 CN511- 1

1st folding cam home sensor

8

CN15-1 NC CN15-2 NC CN15-3 NC CN15-4 NC CN15-5 NC CN15-6 NC CN15-7 JYU_CLK1

CN4-A 1 KCIN_33 CN4-A 2 KCIN_34 CN4-A 3 KCIN_35 CN4-A 4 KCIN_36 CN4-A 5 KCIN_37 CN4-A 6 KCIN_38 CN4-A 7 KCIN_39 CN4-A 8 KCIN_40 CN4-A 9 KCIN_41 CN4-A10 KCIN_42 CN4-A11 KCIN_43 CN4-A12 KCIN_44 CN4-A13 KCIN_45 CN4-A14 KCIN_46 CN4-A15 KCIN_47 CN4-A16 KCIN_48 CN4-B 1 KCIN_49 CN4-B 2 KCIN_50 CN4-B 3 KCIN_51 CN4-B 4 KCIN_52 CN4-B 5 KCIN_53 CN4-B 6 KCIN_54 CN4-B 7 KCIN_55 CN4-B 8 KCIN_56 CN4-B 9 KCIN_57 CN4-B10 KCIN_58 CN4-B11 KCIN_59 CN4-B12 KCIN_60 CN4-B13 KCIN_61 CN4-B14 KCIN_62 CN4-B15 KCIN_63 CN4-B16 KCIN_64

CN 6- 1 KCOUT_97 CN 6- 2 KCOUT_98 CN 6- 3 KCOUT_99 CN 6- 4 KCOUT_100 CN 6- 5 KCOUT_101 CN 6- 6 KCOUT_102 CN 6- 7 KCOUT_103 CN 6- 8 KCOUT_104 CN 6- 9 KCOUT_105 CN 6-10 KCOUT_106 CN 6-11 KCOUT_107 CN 6-12 KCOUT_108 CN 6-13 KCOUT_109 CN 6-14 KCOUT_110 CN 6-15 KCOUT_111 CN 6-16 KCOUT_112

1 24VDC 2 PGND 3 24VDC 4 PGND 5 PGND

CN205CN205CN205CN205CN205-

2

CN606- 5

3

CN606- 4

1 24VDC 2 PGND 3 24VDC 4 24VDC 5 PGND 6 PGND

CN207CN207CN207CN207CN207CN207-

10

CN7-A 1 KCIN_65 CN7-A 2 KCIN_66 CN7-A 3 KCIN_67 CN7-A 4 KCIN_68 CN7-A 5 KCIN_69 CN7-A 6 KCIN_70 CN7-A 7 KCIN_71 CN7-A 8 KCIN_72 CN7-A 9 KCIN_73 CN7-A10 KCIN_74 CN7-A11 KCIN_75 CN7-A12 KCIN_76 CN7-B 1 KCIN_77 CN7-B 2 KCIN_78 CN7-B 3 KCIN_79 CN7-B 4 KCIN_80 CN7-B 5 KCIN_81 CN7-B 6 KCIN_82 CN7-B 7 KCIN_83 CN7-B 8 KCIN_84 CN7-B 9 KCIN_85 CN7-B10 KCIN_86 CN7-B11 KCIN_87 CN7-B12 KCIN_88

CN11-1 3.3V CN11-2 3.3V CN11-3 AD_0 CN11-4 AD_1 CN11-5 AD_2 CN11-6 AD_3

9 11

CN606- 3

CN15- 1 TIME_18 CN15- 2 TIME_19 CN15- 3 TIME_20 CN15- 4 TIME_21 CN15- 5 TIME_22 CN15- 6 TIME_23 CN15- 7 NC

CN206- 1 5VDC CN206- 2 5VDC CN206- 3 SGND CN206- 4 SGND

1

8

CN606- 6

7

CN606- 5

CN221-B 9 SD5_DRV CN221-B10 SD24V_1

CN71- 1 CN71- 2

CN211- 1 24V CN211- 2 5V CN211- 3 SGND CN211- 4 PGND

CN221-B 7 SD6_DRV CN221-B 8 SD24V_1

CN71- 1 CN71- 2

6

23

CN606- 4

28 31

CN606- 2

26 CN606- 3

SD5

Roller solenoid/1

CN224- 6 SGND CN224- 7 PS13_SIG CN224- 8 5V

CN224- 3 SGND CN224- 4 PS18_SIG CN224- 5 5V

CN224- 1 SD9_DRV CN224- 2 SD24V_3

CN221-B 1 5V CN221-B 2 LED1_SIG CN221-B 3 LED2_SIG CN221-B 4 LED3_SIG CN221-B 5 LED4_SIG CN221-B 6 LED5_SIG

Main tray lower limit sensor

Entrance conveyance motor

PS22

CN37- 3 CN37- 2 CN37- 1

CN67- 1 CN37- 2 CN67- 3 CN67- 4 CN67- 5 CN67- 6 CN67- 7 CN67- 8 CN67- 9 CN67-10 CN67-11

RED BLU

CN51- 1 CN51- 2 CN51- 3 CN51- 4 CN51- 5 CN51- 6 CN51- 7 CN51- 8 CN51- 9 CN51-10 CN51-11

CN33- 3 CN33- 2 CN33- 1

Alignment motor Tray up down motor

CN507- 4 SGND CN507- 5 PS52 SIG CN507- 6 5V

CN507- 7 SD18_DRV CN507- 8 SD_24V

PS54

CN514- 3 CN514- 2 CN514- 1

7

CN606- 1

25

19

CN606- 2

SD6 Roller solenoid/2

CN370- 6 5V CN370- 5 LED1_SIG CN370- 4 LED2_SIG CN370- 3 LED3_SIG CN370- 2 LED4_SIG CN370- 1 NC

CN223- 9 SGND CN223-10 PS6_SIG CN223-11 5V

CN223- 7 SD3_DRV CN223- 8 SD24V_2

CN223- 5 SD4_DRV CN223- 6 SD24V_2

CN223- 3 SD7_DRV CN223- 4 SD24V_2

CN223- 1 SD8_DRV CN223- 2 SD24V_2

CN222-10 SGND CN222-11 PS5_SIG CN222-12 5V

CN222- 7 SGND CN222- 8 PS10_SIG CN222- 9 5V

CN222- 4 SGND CN222- 5 PS12_SIG CN222- 6 5V

CN222- 1 SGND CN222- 2 PS26_SIG CN222- 3 5V

CN221-A10 SD1_DRV CN221-A11 SD24V_1

PS8

2 holes punch home sensor

CN71- 2 CN71- 1

CN221-A 7 SGND CN221-A 8 PS8_SIG CN221-A 9 5V

PS9

3 holes/4 holes punch home sensor

SD1

CN221-A 4 SGND CN221-A 5 PS9_SIG CN221-A 6 5V

Entrance gate solenoid

CN220-B12 5V CN220-B11 SGND CN220-B10 M3_CONT CN220-B 9 M3_CLK CN220-B 8 M3_F/R CN220-B 7 M3_LD CN220-B 6 M3_H/L CN220-B 5 PGND CN220-B 4 PGND CN220-B 3 24V CN220-B 2 24V CN220-B 1 NC

CN220-A10 SGND CN220-A11 PS1_SIG CN220-A12 5V

CN220-A 7 SGND CN220-A 8 PS4_SIG CN220-A 9 5V

CN220-A 4 SGND CN220-A 5 PS16_SIG CN220-A 6 5V

CN220-A 1 SGND CN220-A 2 PS17_SIG CN220-A 3 5V

CN219-B 2 SD24V_2 CN219-B 1 SD7_DRV

CN219-B13 5V CN219-B12 SGND CN219-B11 M17_CONT CN219-B10 M17_CLK CN219-B 9 M17_F/R CN219-B 8 M17_LD CN219-B 7 M17_H/L CN219-B 6 PGND CN219-B 5 PGND CN219-B 4 24V CN219-B 3 24V

RED BLU

Punch conveyance motor

CN507- 1 SGND CN507- 2 PS53 SIG CN507- 3 5V

PIDB

CN17-1 FNS1_SOUT CN17- 2 S.GND CN17-3 /FNS1_CTS CN17-4 FNS1_SIN CN17-5 /FNSSET CN17-6 /FNS1_RTS CN17-7 /PAPEROUT_2 CN17- 8 NC

CN18-2 FNS2_SIN CN18-1 /FNS2_RTS

CN19-1 SYS_SIN CN19-2 /SYS_RTS CN19-3 FNS2_SIN CN19-4 /FNS2_RTS

CN221-A 1 SGND CN221-A 2 PS11_SIG CN221-A 3 5V

PS11

CN215- 6 M13 24V CN215- 5 M13 24V CN215- 4 M13 A CN215- 3 M13 A/ CN215- 2 M13 B CN215- 1 M13 B/

CN215- 8 M10 DRV1 CN215- 7 M10 DRV2

Punch registration home sensor

Punch registration motor

CN203-18 TIME_0 CN203-17 TIME_1 CN203-16 TIME_2 CN203-15 TIME_3 CN203-14 TIME_4 CN203-13 TIME_5 CN203-12 TIME_6 CN203-11 TIME_7 CN203-10 TIME_8 CN203- 9 TIME_9 CN203- 8 TIME_10 CN203- 7 TIME_11 CN203- 6 TIME_12 CN203- 5 TIME_13 CN203- 4 TIME_14 CN203- 3 TIME_15 CN203- 2 TIME_16 CN203- 1 TIME_17

CN204-A20 KCOUT_57 CN204-A19 KCOUT_58 CN204-A18 KCOUT_59 CN204-A17 KCOUT_60 CN204-A16 KCOUT_61 CN204-A15 KCOUT_62 CN204-A14 KCOUT_63 CN204-A13 KCOUT_64 CN204-A12 KCOUT_65 CN204-A11 KCOUT_66 CN204-A10 KCOUT_67 CN204-A 9 KCOUT_68 CN204-A 8 KCOUT_69 CN204-A 7 KCOUT_70 CN204-A 6 KCOUT_71 CN204-A 5 KCOUT_72 CN204-A 4 KCOUT_73 CN204-A 3 KCOUT_74 CN204-A 2 KCOUT_75 CN204-A 1 KCOUT_76 CN204-B20 KCOUT_77 CN204-B19 KCOUT_78 CN204-B18 KCOUT_79 CN204-B17 KCOUT_80 CN204-B16 KCOUT_81 CN204-B15 KCOUT_82 CN204-B14 KCOUT_83 CN204-B13 KCOUT_84 CN204-B12 KCOUT_85 CN204-B11 KCOUT_86 CN204-B10 KCOUT_87 CN204-B 9 KCOUT_88 CN204-B 8 KCOUT_89 CN204-B 7 KCOUT_90 CN204-B 6 KCOUT_91 CN204-B 5 KCOUT_92 CN204-B 4 KCOUT_93 CN204-B 3 KCOUT_94 CN204-B 2 KCOUT_95 CN204-B 1 KCOUT_96

CN82- 1 CN82- 2

CN61- 1 CN61- 2

CN62- 2 CN62- 5 CN62- 1 CN62- 3 CN62- 4 CN62- 6

CN52- 2 CN52- 5 CN52- 1 CN52- 3 CN52- 4 CN52- 6

CN500- 1 24VDC CN500- 2 24VDC CN500- 3 PGND CN500- 2 PGND

PS55

CN515- 3 CN515- 2 CN515- 1

3rd folding cam home sensor 2nd folding cam home sensor

6

CN606- 1

24

CN604-5 CN604-4 CN604-3 CN604-2 CN604-1

5 1 2 3 4 5

2

14 12 15 13

CN605-6 CN605-5 CN605-4 CN605-3 CN605-2 CN605-1

27 30 18 22

JAMIB

1 2 3 4 5 6

1

CN16-1 SYS_SIN CN16-2 S.GND CN16-3 /SYS_RTS CN16-4 SYS_SOUT CN16-5 S.GND CN16-6 /SYS_CTS CN16-7 /PAPEROUT_1

Punch motor

F M13

CN610-2 CN610-1

FDCB CN20-1 5V CN20-2 5V CN20-3 S.GND CN20-4 S.GND

CN14- 1 TIME_0 CN14- 2 TIME_1 CN14- 3 TIME_2 CN14- 4 TIME_3 CN14- 5 TIME_4 CN14- 6 TIME_5 CN14- 7 TIME_6 CN14- 8 TIME_7 CN14- 9 TIME_8 CN14-10 TIME_9 CN14-11 TIME_10 CN14-12 TIME_11 CN14-13 TIME_12 CN14-14 TIME_13 CN14-15 TIME_14 CN14-16 TIME_15 CN14-17 TIME_16 CN14-18 TIME_17

CN5-A 1 KCOUT_57 CN5-A 2 KCOUT_58 CN5-A 3 KCOUT_59 CN5-A 4 KCOUT_60 CN5-A 5 KCOUT_61 CN5-A 6 KCOUT_62 CN5-A 7 KCOUT_63 CN5-A 8 KCOUT_64 CN5-A 9 KCOUT_65 CN5-A10 KCOUT_66 CN5-A11 KCOUT_67 CN5-A12 KCOUT_68 CN5-A13 KCOUT_69 CN5-A14 KCOUT_70 CN5-A15 KCOUT_71 CN5-A16 KCOUT_72 CN5-A17 KCOUT_73 CN5-A18 KCOUT_74 CN5-A19 KCOUT_75 CN5-A20 KCOUT_76 CN5-B 1 KCOUT_77 CN5-B 2 KCOUT_78 CN5-B 3 KCOUT_79 CN5-B 4 KCOUT_80 CN5-B 5 KCOUT_81 CN5-B 6 KCOUT_82 CN5-B 7 KCOUT_83 CN5-B 8 KCOUT_84 CN5-B 9 KCOUT_85 CN5-B10 KCOUT_86 CN5-B11 KCOUT_87 CN5-B12 KCOUT_88 CN5-B13 KCOUT_89 CN5-B14 KCOUT_90 CN5-B15 KCOUT_91 CN5-B16 KCOUT_92 CN5-B17 KCOUT_93 CN5-B18 KCOUT_94 CN5-B19 KCOUT_95 CN5-B20 KCOUT_96

M10

1 2

B MAIN BODY I/F

Relay

PDB

S.GND S.GND 5V 5V

3

FT8 CN1-A 1 KCIN_1 CN1-A 2 KCIN_2 CN1-A 3 KCIN_3 CN1-A 4 KCIN_4 CN1-A 5 KCIN_5 CN1-A 6 KCIN_6 CN1-A 7 KCIN_7 CN1-A 8 KCIN_8 CN1-A 9 KCIN_9 CN1-A10 KCIN_10 CN1-A11 KCIN_11 CN1-A12 KCIN_12 CN1-A13 KCIN_13 CN1-A14 KCIN_14 CN1-A15 KCIN_15 CN1-A16 KCIN_16 CN1-B 1 KCIN_17 CN1-B 2 KCIN_18 CN1-B 3 KCIN_19 CN1-B 4 KCIN_20 CN1-B 5 KCIN_21 CN1-B 6 KCIN_22 CN1-B 7 KCIN_23 CN1-B 8 KCIN_24 CN1-B 9 KCIN_25 CN1-B10 KCIN_26 CN1-B11 KCIN_27 CN1-B12 KCIN_28 CN1-B13 KCIN_29 CN1-B14 KCIN_30 CN1-B15 KCIN_31 CN1-B16 KCIN_32

9 11 M3

FDOB

CN21-1 SYS_SIN CN21-2 S.GND CN21-3 /SYS_RTS CN21-4 SYS_SOUT CN21-5 S.GND CN21-6 /SYS_CTS CN21-7 /PAPEROUT_1

FT7

WIT CN151- 1

M17

5

CN19-4 /FNS2_RTS CN19-3 FNS2_SIN CN19-2 /SYS_RTS CN19-1 SYS_SIN

NF1 BLK

RL1

A

M1

CN621-2 CN621-1

BLK

FT6 CN182- 2 RED

8 10 B A

2 1

FT5 CN24-1 5V CN24-2 RL_CONT

512-1-1 512-2-2 512-3-3 512-4-4

PS56

Symbol

CN**-5 SOUT CN**-4 CTS

To 5V (CCP)

M11

CN601-1 CN601-2 CN601-3 CN601-4 CN601-5

CBR2 Circuit breaker/2

FDB

5 4 3 2 1

CN182- 1

M12

Connector Faston Crimp Relay connector

CN**-5 EXIT PS CN**-4 S.GND CN**-3 S.GND CN**-2 5V CN**-1 5V

FT3

FT4 WIT

BLK

JTAG

PGC1

Interrupt M2

4

CN**-1 TXD CN**-2 S.GND CN**-3 CTS CN**-4 RXD CN**-5 S.GND CN**-6 RTS

BLK Y/G WIT

Circuit breaker/1 CBR1 CN23-1 TCK CN23-2 TDO3 CN23-3 TDI CN23-4 TMS CN23-5 TRST

D

PGC2

Inlet PS57

M16

CN516- 3 CN516- 2 CN516- 1

3rd folding release motor

M15

511-15B-1B 511-14B-2B 511-13B-3B 511-12B-4B 511-11B-5B 511-10B-6B 511-9B-7B 511-8B-8B 511-7B-9B 511-6B-10B 511-5B-11B 511-4B-12B 511-3B-13B 511-2B-14B 511-1B-15B 511-1B-15B 511-1B-15B

2nd folding release motor

M14

CN517- 3 CN517- 2 CN517- 1

RED RED BLK BLN ORG YEL

CN535-6- 1 CN535-5- 2 CN535-4- 3 CN535-3- 4 CN535-2- 5 CN535-1- 6

1st folding release motor

M6

3

CN600-1 CN600-2 CN600-3 CN600-4 CN600-5 CN600-6

FT2 CN501-A17 PS51_SIG CN508-A13 M16_24V CN501-A16 PS52_SIG CN508-A14 M16_24V CN501-A15 PS53_SIG CN508-A15 M16_A M16_A/ CN501-A14 PS54_SIG CN508-A16 CN508-A17 M16_B CN501-A13 PS55_SIG CN508-A18 M16_B/ CN501-A12 PS56_SIG CN501-A11 PS57_SIG CN501-A10 ORI_SET CN501-A 9 M4_CONT1 CN508-B 1 SGND CN508-B 2 CN501-A 8 M4_CONT2 CN508-B 3 5V CN501-A 7 M4_F/R CN508-B 4 SGND CN501-A 6 M4_RESET CN508-B 5 PS57 SIG CN501-A 5 SGND CN508-B 6 5V CN501-A 4 SGND CN501-A 3 SGND CN501-A 2 SGND CN508-B 7 SGND CN501-A 1 5V 8 PS56 SIG CN501-B17 M4_ENBLECN508-B CN508-B 9 5V CN501-B16 M5_CONT1 CN501-B15 M5_CONT2 CN501-B14 M5_F/R CN501-B13 M5_RESET CN508-B10 SGND CN501-B12 M5_ENBLECN508-B11 PS55 SIG CN508-B12 5V CN501-B11 M6_CONT1 CN501-B10 M6_CONT2 CN501-B 9 M6_F/R CN501-B 8 M6_RESET CN508-B13 SGND CN501-B 7 M6_ENBLE CN508-B14 PS54 SIG CN508-B15 5V CN501-B 6 5V CN501-B 5 5V CN501-B 4 5V CN501-B 3 M4_CLK CN508-B16 SGND CN501-B 2 M5_CLK CN501-B 1 M6_CLK CN508-B17 PS51 SIG CN508-B18 5V

RED RED BLK BLN ORG YEL

CN534-6- 1 CN534-5- 2 CN534-4- 3 CN534-3- 4 CN534-2- 5 CN534-1- 6

3rd folding motor

2

6 5 4 3 2 1

FT1 511-15A-1A 511-14A-2A 511-13A-3A 511-12A-4A 511-11A-5A 511-10A-6A 511-9A-7A 511-8A-8A 511-7A-9A 511-6A-10A 511-5A-11A 511-4A-12A 511-3A-13A 511-2A-14A 511-1A-15A 511-1A-15A 511-1A-15A

RED RED BLK BLN ORG YEL

CN533-6- 1 CN533-5- 2 CN533-4- 3 CN533-3- 4 CN533-2- 5 CN533-1- 6

2nd folding motor

M5

CN2-A 1 KCOUT_1 CN2-A 2 KCOUT_2 CN2-A 3 KCOUT_3 CN2-A 4 KCOUT_4 CN2-A 5 KCOUT_5 CN2-A 6 KCOUT_6 CN2-A 7 KCOUT_7 CN2-A 8 KCOUT_8 CN2-A 9 KCOUT_9 CN2-A10 KCOUT_10 CN2-A11 KCOUT_11 CN2-A12 KCOUT_12 CN2-A13 KCOUT_13 CN2-A14 KCOUT_14 CN2-A15 KCOUT_15 CN2-A16 KCOUT_16 CN2-A17 KCOUT_17 CN2-A18 KCOUT_18 CN2-A19 KCOUT_19 CN2-A20 KCOUT_20 CN2-B 1 KCOUT_21 CN2-B 2 KCOUT_22 CN2-B 3 KCOUT_23 CN2-B 4 KCOUT_24 CN2-B 5 KCOUT_25 CN2-B 6 KCOUT_26 CN2-B 7 KCOUT_27 CN2-B 8 KCOUT_28 CN2-B 9 KCOUT_29 CN2-B10 KCOUT_30 CN2-B11 KCOUT_31 CN2-B12 KCOUT_32 CN2-B13 KCOUT_33 CN2-B14 KCOUT_34 CN2-B15 KCOUT_35 CN2-B16 KCOUT_36 CN2-B17 KCOUT_37 CN2-B18 KCOUT_38 CN2-B19 KCOUT_39 CN2-B20 KCOUT_40

E CN222-9 /CPUIN_1(IRQ4) CN209-A 1 KCIN_24 CN222-8 /CPUIN_2(IRQ3) CN209-A 2 KCIN_25 CN222-7 CPUIN_3(IRQ1) CN209-A 3 KCIN_26 CN222-6 CPUIN_4(TIM Input) CN209-A 4 KCIN_27 CN222-5 NC CN209-A 5 KCIN_28 CN222-4 CPUIN_7(TIM Input) CN209-A 6 KCIN_29 CN222-3 GND CN209-A 7 KCIN_30 CN222-2 CPUIN_8(TIM Input) CN209-A 8 ORI_SET CN222-1 NC CN209-A 9 KCOUT_73 CN209-A10 KCOUT_74 CN209-A11 KCOUT_75 CN209-A12 KCOUT_76 CN201-A20 KCOUT_1 CN209-A13 SGND CN201-A19 KCOUT_2 CN209-A14 SGND CN201-A18 KCOUT_3 CN209-A15 SGND CN201-A17 KCOUT_4 CN209-A16 SGND CN201-A16 KCOUT_5 CN209-A17 5V CN201-A15 KCOUT_6 CN209-B 1 KCOUT_77 CN201-A14 KCOUT_7 CN209-B 2 KCOUT_78 CN201-A13 KCOUT_8 CN209-B 3 KCOUT_79 CN201-A12 KCOUT_9 CN201-A11 KCOUT_10 CN209-B 4 KCOUT_80 CN209-B 5 KCOUT_81 CN201-A10 KCOUT_11 CN209-B 6 KCOUT_82 CN201-A 9 KCOUT_12 CN209-B 7 KCOUT_83 CN201-A 8 KCOUT_13 CN209-B 8 KCOUT_84 CN201-A 7 KCOUT_14 CN209-B 9 KCOUT_85 CN201-A 6 KCOUT_15 CN201-A 5 KCOUT_16 CN209-B10 KCOUT_86 CN201-A 4 KCOUT_17 CN209-B11 KCOUT_87 CN209-B12 5V CN201-A 3 KCOUT_18 CN209-B13 5V CN201-A 2 KCOUT_19 CN209-B14 5V CN201-A 1 KCOUT_20 CN209-B15 TIME0 CN201-B20 KCOUT_21 CN209-B16 TIME2 CN201-B19 KCOUT_22 CN209-B17 TIME3 CN201-B18 KCOUT_23 CN201-B17 KCOUT_24 CN201-B16 KCOUT_25 CN201-B15 KCOUT_26 CN201-B14 KCOUT_27 CN201-B13 KCOUT_28 CN201-B12 KCOUT_29 CN201-B11 KCOUT_30 CN201-B10 KCOUT_31 CN201-B 9 KCOUT_32 CN201-B 8 KCOUT_33 CN201-B 7 KCOUT_34 CN216-12 M12_24V CN201-B 6 KCOUT_35 CN216-11 M12_24V CN201-B 5 KCOUT_36 CN216-10 M12_A CN201-B 4 KCOUT_37 CN216- 9 M 2_A/ CN201-B 3 KCOUT_38 CN216- 8 M 2_ B CN201-B 2 KCOUT_39 CN216- 7 M 2_B/ CN201-B 1 KCOUT_40 CN216- 6 M12_24V CN216- 5 M12_24V CN216- 4 M12_A CN216- 3 M12_A/ CN202-A16 KCIN_1 CN216- 2 M12_ B CN202-A15 KCIN_2 CN216- 1 M12_B/ CN202-A14 KCIN_3 CN202-A13 KCIN_4 CN202-A12 KCIN_5 CN217- 1 M11 DRV1 CN202-A11 KCIN_6 CN217- 2 M11 DRV2 CN202-A10 KCIN_7 CN202-A 9 KCIN_8 CN217- 3 5V CN202-A 8 KCIN_9 CN217- 4 RL_CONT CN202-A 7 KCIN_10 CN202-A 6 KCIN_11 CN202-A 5 KCIN_12 CN224- 5 5V CN217- 6 PS13_SIG CN202-A 4 KCIN_13 CN217- 7 SGND CN202-A 3 KCIN_14 CN202-A 2 KCIN_15 CN202-A 1 KCIN_16 CN202-B16 KCIN_17 CN202-B15 KCIN_18 CN202-B14 KCIN_19 CN202-B13 KCIN_20 CN202-B12 KCIN_21 CN202-B11 KCIN_22 CN219-A13 5V CN202-B10 KCIN_23 CN219-A12 SGND CN219-A11 M1_CONT CN202-B 9 KCIN_24 CN219-A10 M1_CLK CN202-B 8 KCIN_25 CN219-A 9 M1_F/R CN202-B 7 KCIN_26 CN219-A 8 M1_LD CN202-B 6 KCIN_27 CN219-A 7 M1_H/L CN202-B 5 KCIN_28 CN219-A 6 PGND CN219-A 5 PGND CN202-B 4 KCIN_29 CN219-A 4 24V CN202-B 3 KCIN_30 CN219-A 3 24V CN202-B 2 KCIN_31 CN202-B 1 KCIN_32 CN219-A 2 SD12_24V CN219-A 1 SD12_DRV

YEL BLK RED ORG WIT BLU

CN532- 1 CN532- 2 CN532- 3 CN532- 4 CN532- 5 CN532- 6

1st folding motor

M4

WIT

Power plug CN13-1 /CPUIN_1(IRQ4) CN13-2 /CPUIN_2(IRQ3) CN13-3 CPUIN_3(IRQ1) CN13-4 CPUIN_4(TIM Input) CN13-5 NC CN13-6 CPUIN_7(TIM Input) CN13-7 SGND CN13-8 CPUIN_8(TIM Input) CN13-9 5V

CN508-A 9 M15_A CN508-A10 M15_A/ CN508-A11 M15_B CN508-A12 M15_B/

CN503-16 KCOUT_41 CN503-15 KCOUT_42 CN506- 5 M6_B CN503-14 KCOUT_43 CN506- 1 M6_24V CN506- 6 M6_B/ CN503-13 KCOUT_44 CN506- 3 M6_A CN503-12 KCOUT_45 CN506- 2 M6_24V CN503-11 KCOUT_46 CN506- 4 M6_A/ CN503-10 KCOUT_47 CN503- 9 KCOUT_48 CN503- 8 KCOUT_49 CN503- 7 KCOUT_50 CN508-A 1 M14_24V CN503- 6 KCOUT_51 CN508-A 2 M14_24V CN508-A 3 M14_A CN503- 5 KCOUT_52 CN508-A 4 M14_A/ CN503- 4 KCOUT_53 CN508-A 5 M14_B CN508-A 6 M14_B/ CN503- 3 KCOUT_54 CN503- 2 KCOUT_55 CN503- 1 KCOUT_56 CN508-A 7 M15_24V CN508-A 8 M15_24V

YEL BLK RED ORG WIT BLU

CN531- 1 CN531- 2 CN531- 3 CN531- 4 CN531- 5 CN531- 6

A

510-1A-16A

510-16A-1A 510-15A-2A 510-14A-3A 510-13A-4A 510-12A-5A 510-11A-6A 510-10A-7A 510-9A-8A 510-8A-9A 510-7A-10A 510-6A-11A 510-5A-12A 510-4A-13A 510-3A-14A 510-2A-15A

YEL BLK RED ORG WIT BLU

CN530- 1 CN530- 2 CN530- 3 CN530- 4 CN530- 5 CN530- 6

1

BLK

H CN10-1 IRQ4 CN10-2 /IRQ3 CN10-3 IRQ

G CN3- 1 KCOUT_41 CN3- 2 KCOUT_42 CN3- 3 KCOUT_43 CN3- 4 KCOUT_44 CN3- 5 KCOUT_45 CN3- 6 KCOUT_46 CN3- 7 KCOUT_47 CN3- 8 KCOUT_48 CN3- 9 KCOUT_49 CN3-10 KCOUT_50 CN3-11 KCOUT_51 CN3-12 KCOUT_52 CN3-13 KCOUT_53 CN3-14 KCOUT_54 CN3-15 KCOUT_55 CN3-16 KCOUT_56

C CN505- 11 M5_B CN505- 7 M5_24V CN505- 12 M5_B/ CN505- 9 M5_A CN505- 8 M5_24V CN505- 10 M5_A/

B CN505- 5 M4_B CN505- 1 M4_24V CN505- 6 M4_ B/ CN505- 3 M4_A CN505- 2 M4_24V CN505- 4 M4_A/

18.7 FD-501

9 A

M9

B

C

6 7

D

E

4 5

F

G

FNS FNS FDCB PDB FDCB PDB 26 27 28 29 30 31

SSJC HYB6

H

24 MAIN BODY 25 5v SGND

AC INLET

I

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 18. OVERALL WIRING DIAGRAM

bizhub PRO 1050/1050P /1050e/1050eP

18. OVERALL WIRING DIAGRAM

Field Service Ver3.0 Nov.2006

FD-501 location list Symbol

Part name

Location

Symbol

Part name

Location



Outlet

2-I

PS18

Main tray paper exit sensor

6-D



Inlet

1-H

PS20

Main tray upper limit sensor

6-D



Power plug

1-H

PS22

Main tray lower limit sensor

3-D

CBR1

Circuit breaker /1

2-H

PS23

Main tray empty sensor

6-D

CBR2

Circuit breaker /2

2-H

PS26

Punch scraps full sensor

5-D

CL1

PI registration clutch /Up

8-A

PS31

PI conveyance sensor /Up

6-A

CL2

PI registration clutch /Lw

8-A

PS32

PI upper limit sensor /Up

8-A

DCPS

DC power supply

4-H

PS33

PI paper empty sensor /Up

8-A

FDB

Folding drive board

1-B

PS34

PI lift plate home sensor /Up

9-A

FDCB

FD control board

1-G

PS35

L size sensor /Up

6-A

FDOB

FD operation board

4-A

PS36

S size sensor /Up

6-A 8-A

JAMIB

Jam indicator board

6-F

PS37

PI conveyance sensor /Lw

M1

Entrance conveyance motor

3-D

PS38

PI upper limit sensor /Lw

7-A

M2

Punch conveyance motor

2-D

PS39

PI paper empty sensor /Lw

7-A

M3

Intermediate conveyance motor

4-D

PS40

PI lift plate home sensor /Lw

8-A

M4

1st folding motor

1-B

PS41

L size sensor /Lw

7-A

M5

2nd folding motor

1-B

PS42

S size sensor /Lw

7-A

M6

3rd folding motor

1-B

PS43

PI cover open/close sensor

9-A

M7

PI conveyance motor

9-A

PS44

PI paper set sensor /Up

6-A

M8

Paper lift motor /Up

9-A

PS45

PI paper set sensor /Lw

7-A

M9

Paper lift motor /Lw

9-A

PS46

Sub tray folding paper full sensor

8-A

M10

Punch motor

5-F

PS47

PI max paper size sensor /Up

6-A

M11

Tray up down motor

3-D

PS48

PI max paper size sensor /Lw

6-A

M12

Alignment motor

3-D

PS51

1st folding conveyance sensor

2-B

M13

Punch registration motor

5-F

PS52

Folding entrance sensor

2-B

M14

1st folding release motor

1-B

PS53

2nd folding conveyance sensor

2-B

M15

2nd folding release motor

1-B

PS54

3rd folding conveyance sensor

2-B

M16

3rd folding release motor

1-B

PS55

1st folding cam home sensor

2-B

M17

Main tray paper exit motor

4-D

PS56

2nd folding cam home sensor

2-B

MFDB1

Multi feed detection board /1

6-A

PS57

3rd folding cam home sensor

2-B

MFDB2

Multi feed detection board /2

5-A

PS58

S size conveyance sensor

3-B

MS1

Door switch

3-I

RL1

Relay

3-H

NF1

Noise filter

2-H

SD1

Entrance gate solenoid

6-F

PDB

Punch drive board

1-D

SD3

S size gate solenoid

6-C

PIDB

PI drive board

4-B

SD4

L size gate solenoid

5-C

PS1

FD entrance sensor

4-D

SD5

Roller solenoid /1

6-F

PS2

Folding exit sensor

6-D

SD6

Roller solenoid /2

6-F

PS4

PI exit sensor

4-D

SD7

Roller solenoid /3

5-C

PS5

Punch conveyance sensor

5-D

SD8

Roller solenoid /4

5-C

PS6

Punch registration sensor

6-D

SD9

Sub tray gate solenoid

6-C

PS7

Main tray folding paper full sensor

6-D

SD12

Paper exit solenoid

3-C

PS8

2 holes punch home sensor

5-E

SD13

PI pick-up solenoid /Up

7-A

PS9

3 holes/4 holes home sensor

5-E

SD14

PI pick-up solenoid /Lw

8-A

PS10

Alignment plate home sensor

5-D

SD15

Folding gate solenoid

3-B

PS11

Punch registration home sensor

5-E

SD18

2nd folding roller solenoid

2-B

PS12

Punch scraps box set sensor

5-D

VR31

Paper size VR /Up

6-A

PS13

Intermediate conveyance sensor

7-D

VR32

Paper size VR /Lw

7-A

PS16

Sub tray paper exit sensor

4-D

TSB

Temperature sensor board

5-A

PS17

Sub tray paper full sensor

4-D

I PS3

1 PS5

2 3 PS8 PS9

4 PS10 RS1 LED1 PS1 PS17 PS11 PS12

5 PS13 PS15

6 FM4

7 LS-501 only LS-501 only

8

Outlet

RLB/2

CONVEYANCE AC

B

AC

M7

MS3

MAIN BODY I/F

M6

MS2

18.8 LS-501/502

8

LS-501 only

9

Symbol

A

Connector Faston Crimp Relay connector

LSCB

F

DCPS

H

LS-501 only

9

B

LS-501 only

C C

D D

LS-501 only LS-502 only

E

LS-502 only

RLB/1

F

G

H

I

bizhub PRO 1050/1050P 1050e/1050eP

LS/FS

Main Body/LS

7

CONVEYANCE I/F

Alignment motor

M6

MS1

CONVEYANCE I/F

Coupling conveyance motor

M5

Stacker tray lower limit switch

Coupling conveyance motor

M4

CONVEYANCE I/F

Shift unit motor

M3

Front Door switch

Grip conveyance motor

M2

Stacker tray upper limit switch

Sub tray exit motor

6

MAIN BODY I/F

Inlet

FM6

MAIN BODY I/F

FM2 Motor cooling fan motor

PS18 Paper cooling fan motor/2

LS-501 only

Stacker tray up down motor

FM5

5

Paper cooling fan motor/1

Coupling exit sensor

PS14

Stacker tray arm release sensor

E Conveyance motor

Paper cooling fan motor/Rr

FM3

M1

5,000 sheets stacked sensor

Paper cooling fan motor/Mi

SW1

2,000 sheets stacked sensor

LS-501 only

Alignment home sensor

Paper press solenoid/2 Coupling conveyance lock solenoid Stacker tray encoder sensor

2nd gate solenoid

Entrance conveyance lock solenoid Paper press solenoid/1

Paper cooling fan motor/Fr

Front door lock solenoid

Rear stopper solenoid

Toggle switch

SD11

SD7

SD10

SD6

SD5

FM1

SD4

Job partition solenoid

1st gate solenoid

4

Shift unit home sensor

LS-501 only

LS-502 only

Conveyance sensor/3

RS2

PS2

Stacker tray set sensor

PS16

Stacker tray set LED

LS-501 only

Hand cart reset switch

PS10

SD3

SD2

3

Sub tray exit sensor

LS-501 only

Sub tray full sensor

PS9

Sub tray door sensor

PS8

JAM door switch

PS7

Conveyance sensor/2

JAMIB SD1

A

Sub tray exit sensor

PS19

Sub tray door sensor

2

Sub tray full sensor

TOB

Conveyance sensor/1

PS6

Paper detection sensor

Paper empty sensor

PS4

Entrance sensor

SD9

SD8

1

Grip conveyance home sensor

Front stopper solenoid

G

Paper press solenoid/3

Stacker tray upper limit sensor

Field Service Ver3.0 Nov.2006 18. OVERALL WIRING DIAGRAM

bizhub PRO 1050/1050P /1050e/1050eP

18. OVERALL WIRING DIAGRAM

Field Service Ver3.0 Nov.2006

LS-501/502 location list Symbol M1

Part name

Location

Symbol

Part name

Location

Stacker tray up down motor

5-A

PS5

Grip conveyance sensor

M2

Conveyance motor

5-A

PS6

Paper empty sensor

3-H

M3

Sub tray exit motor

6-A

PS7

Conveyance sensor /1

3-H

M4

Grip conveyance motor

6-A

PS8

Sub tray door sensor

3-H (LS-501)

M5

Shift unit motor

6-A

M6

Coupling conveyance motor

6-A (LS-501)

PS9

Sub tray full sensor

4-H (LS-502)

7-A (LS-502) M7

Alignment motor

7-A

FM1

Paper cooling fan motor /Fr

4-A

FM2

Paper cooling fan motor /1

FM3

2-H

3-H (LS-501) 4-H (LS-502)

PS10

Sub tray paper exit sensor

3-H (LS-501)

6-H

PS11

Shift unit home sensor

5-H

Paper cooling fan motor /Mi

5-A

PS12

Alignment plate home sensor

5-H

FM4

Motor cooling fan motor

7-H

PS13

2,000 sheets stacked sensor

5-H

FM5

Paper cooling fan motor /Rr

5-A

PS14

5,000 sheets stacked sensor

5-H

FM6

Paper cooling fan motor /2

6-H

PS15

Stacker tray arm release sensor

6-H

SD1

1st gate solenoid

3-A

PS16

Conveyance sensor /2

3-H (LS-501 only)

SD2

Job partition solenoid

3-A

PS17

Conveyance sensor /3

5-H (LS-501 only)

SD3

Rear stopper solenoid

3-A

PS18

Coupling exit sensor

6-H (LS-501 only)

SD4

Front door lock solenoid

4-A

PS19

Paper detection sensor

2-I

SD5

Entrance conveyance lock solenoid

4-A

RS1

Hand cart set switch

4-H (LS-501 only)

SD6

Paper press solenoid /1

4-A

RS2

JAM door switch

7-A

SD7

Paper press solenoid /2

4-A

MS1

Front door switch

7-A

SD8

Paper press solenoid /3

2-H

MS2

Stacker tray upper limit switch

7-A

SD9

Front stopper solenoid

2-H

MS3

Stacker tray lower limit switch

2-A

4-H (LS-502)

SD10

2nd gate solenoid

4-A (LS-501 only)

TOB

Stacker tray operation board

3-A

SD11

Coupling conveyance lock solenoid

4-A (LS-501 only)

JAMIB

Jam indication board

2-F

SW1

Toggle switch

5-B

RLB/1

Relay board /1

2-G

LED1

Stacker tray set LED

4-H

RLB/2

Relay board /2

2-D

PS1

Stacker tray set sensor

5-H

LSCB

LS control board

8-G (LS-501 only)

PS2

Stacker tray encoder sensor

5-A

DCPS

DC power supply

8-H (LS-501 only)

PS3

Stacker tray upper limit sensor

2-H

PS4

Entrance sensor

2-H

I 1 2 3 4 5

PS31

M22

M5

M24

M25

M26

Alignment motor/Fr

Alignment motor/Rr

Stack asist guide motor

Intermediate roller open close motor

Rear stopper motor

6 7

CN29-2 CN29-1

CN750-A CN751-A

CN750-B CN751-B

CN29-2 CN29-1

CN201-6 CN201-5 CN201-4 CN201-3 CN201-2 CN201-1

CN201-7

CN201-8

CN208-1

CN208-2

CN70-2 5V CN70-3 5V CN70-4 F.GND CN70-5 P.GND CN70-6 P.GND CN70-7 S.GND CN70-8 S.GND

CN70-1 24V

CN56-A 3 M13_24V CN56-A 4 M13_24V CN56-A 5 M13_DRV_A CN56-A 6 M13_DRV_A/ CN56-A 7 M13_DRV_B CN56-A 8 M13_DRV_B/ CN56-A 9 NC CN56-A10 NC CN56-A11 NC CN56-B 1 M23_24V CN56-B 2 M23_24V CN56-B 3 M23_P.GND CN56-B 4 M23_P.GND CN56-B 5 M23_H/L CN56-B 6 M23_LD_SIG CN56-B 7 M23_F/R CN56-B 8 M23_CLK CN56-B 9 M23_CONT CN56-B10 M23_S.GND CN56-B11 M23_5V

CN56-A 2 SD7_DRV

CN56-A 1 SD7_24V

CN57-B20 M 4_DRV

CN57-B19 M 4_24V

CN57-B13 M11_24V CN57-B14 M11_24V CN57-B15 M11_DRV_A CN57-B16 M11_DRV_A/ CN57-B17 M11_DRV_B CN57-B18 M11_DRV_B/

CN64- 1 NC CN64- 2 NC CN64- 3 NC CN64- 4 NC CN64- 5 NC CN64- 6 NC CN64- 7 M1_CLK CN64- 8 M7_CLK CN64- 9 NC CN64-10 NC CN64-11 M3_CLK CN64-12 M23_CLK CN64-13 M22_CLK CN64-14 M5_CLK CN64-15 NC CN64-16 NC CN64-17 NC CN64-18 M13_CLK

CN62- 1 M8_A CN62- 2 M8_A/ CN62- 3 M8_B CN62- 4 M8_B/ CN62- 5 M24_A CN62- 6 M24_A/ CN62- 7 M24_B CN62- 8 M24_B/ CN62- 9 M26_A CN62-10 M26_A/ CN62-11 M26_B CN62-12 M26_B/ CN62-13 M11_A CN62-14 M11_A/ CN62-15 M11_B CN62-16 M11_B/

CN66-1 M13_VREF CN66-2 NC

CN65-1 STP_HP_SIG CN65-2 PS8_SIG CN65-3 PS31_SIG

CN71-1 5V CN71-2 LED5 CN71-3 LED6 CN71-4 LED7 CN71-5 LED8 CN71-6 NC

CN55-13 PS12_S.GND CN55-14 PS12_SIG CN55-15 PS12_5V

CN217-1 CN217-2 CN217-3

CN217-3 CN217-2 CN217-1

CN14-18 CN14-17 CN14-16 CN14-15 CN14-14 CN14-13 CN14-12 CN14-11 CN14-10 CN14- 9 CN14- 8 CN14- 7 CN14- 6 CN14- 5 CN14- 4 CN14- 3 CN14- 2 CN14- 1

CN3-16 CN3-15 CN3-14 CN3-13 CN3-12 CN3-11 CN3-10 CN3- 9 CN3- 8 CN3- 7 CN3- 6 CN3- 5 CN3- 4 CN3- 3 CN3- 2 CN3- 1

CN10- 3 CN10- 2 CN10- 1

CN20-2 5V

CN20-1 5V

CN370-6 5V CN370-5 LED5 CN370-4 LED6 CN370-3 LED7 CN370-2 LED8 CN370-1 NC

CN16-7 PAPEROUT_1

CN16-1 SYS_SIN CN16-2 S.GND CN16-3 SYS_RTS CN16-4 SYS_SOUT CN16-5 S.GND CN16-6 SYS_CTS

CN19-1 NC CN19-2 NC CN19-3 FNS2_SIN CN19-4 FNS2_RTS

CN20-4 S.GND

CN20-3 S.GND

CN214-1 CN214-2 CN214-3

CN214-3 CN214-2 CN214-1

CN213-3 CN213-2 CN213-1

CN213-1 CN213-2 CN213-3

CN213-3 CN213-2 CN213-1

PS3

PS15 Counter reset sensor PS4

tray paper exit PS10 Main sensor

CN115-3 CN115-2 CN115-1 CN111-3 CN111-2 CN111-1

CN113-3 CN113-2 CN113-1

tray paper full PS30 Sub sensor

CN116-3 CN116-2 CN116-1

CN750-A

CN751-B

CN750-A

CN750-B

CN750-B

CN751-A

CN750-B

CN750-A

CN752-5 5V

CN752-4 5V

CN752-3 S.GND

CN752-2 S.GND

CN752-1

CN756-1 MTXD CN756-2 S.GND CN756-3 MCTS CN756-4 MRXD CN756-5 S.GND CN756-6 MRTS

CN757-2 SIN CN757-1 RTS

Jam indication board

exit opening PS12 Paper sensor

CN114-3 CN114-2 CN114-1

JAMIB

PS5

CN112-3 CN112-2 CN112-1

Stacker entrance sensor

PS1

CN108-3 CN108-2 CN108-1

Sub tray paper exit sensor

FNS entrance sensor

Tray lower limit sensor

Staple exit upper limit sensor

PS7 CN110-3 CN110-2 CN110-1

Tray upper limit sensor

PS2 CN144-3 CN144-2 CN144-1

1

2

CN755-6

CN201-2 -1

CN201-3 CN201-4 CN201-5 CN201-6 CN201-7 CN201-8

CN201-1

CN208-8

-2

CN210-1

CN208-8 CN208-7 CN208-6 CN208-5 CN208-4 CN208-3

CN57-B 7 M 2_24V CN57-B 8 M 2_24V CN57-B 9 M 2_DRV_B/ CN57-B10 M 2_DRV_A/ CN57-B11 M 2_DRV_B CN57-B12 M 2_DRV_A

CN55-10 PS 5_S.GND CN55-11 PS 5_SIG CN55-12 PS 5_5V

CN212-4 CN212-5 CN212-6

CN212-3 CN212-2 CN212-1

CN109-3 CN109-2 CN109-1

1

CN751-A CN751-B

CN208-1 CN208-2 CN208-3 CN208-4 CN208-5 CN208-6 -6 -5 -4 -3 -2 -1

CN203-B6 CN203-B5 CN203-B4 CN203-B3 CN203-B2 CN203-B1

CN57-B 1 M26_24V CN57-B 2 M26_24V CN57-B 3 M26_DRV_A CN57-B 4 M26_DRV_A/ CN57-B 5 M26_DRV_B CN57-B 6 M26_DRV_B/

CN55- 7 PS30_S.GND CN55- 8 PS30_SIG CN55- 9 PS30_5V

CN55- 4 PS 1_S.GND CN55- 5 PS 1_SIG CN55- 6 PS 1_5V

CN55- 1 PS10_S.GND CN55- 2 PS10_SIG CN55- 3 PS10_5V

CN54-13 PS12_S.GND CN54-14 PS12_SIG CN54-15 PS12_5V

CN212-1 CN212-2 CN212-3 CN212-6 CN212-5 CN212-4

Paper exit opening solenoid

SD9

3

CN755-4 CN755-5

MS1

CN203-B13 CN203-B14 CN203-B15 CN203-B16 CN203-B17 CN203-B18

-6 -5 -4 -3 -2 -1

CN203-B12 CN203-B11 CN203-B10 CN203-B9 CN203-B8 CN203-B7

CN57-A20 M25_24V

CN57-A19 M25_DRV

CN57-A13 M24_24V CN57-A14 M24_24V CN57-A15 M24_DRV_A CN57-A16 M24_DRV_A/ CN57-A17 M24_DRV_B CN57-A18 M24_DRV_B/

CN57-A 7 M 5_24V CN57-A 8 M 5_24V CN57-A 9 M 5_DRV_A CN57-A10 M 5_DRV_A/ CN57-A11 M 5_DRV_B CN57-A12 M 5_DRV_B/

CN54-10 PS10_S.GND CN54-11 PS10_SIG CN54-12 PS10_5V

CN54- 7 PS 3_S.GND CN54- 8 PS 3_SIG CN54- 9 PS 3_5V

CN54- 4 PS 7_S.GND CN54- 5 PS 7_SIG CN54- 6 PS 7_5V

CN54- 1 PS 2_S.GND CN54- 2 PS 2_SIG CN54- 3 PS 2_5V

CN107-1 CN107-2

-2 -1

Sub tray exit motor

M6

3

CN755-2 CN755-3

Door switch

CN203-B7 CN203-B8 CN203-B9 CN203-B10 CN203-B11 CN203-B12

-6 -5 -4 -3 -2 -1

CN203-B13

CN203-B14

CN203-A6 CN203-A5 CN203-A4 CN203-A3 CN203-A2 CN203-A1

CN203-A12 CN203-A12 CN203-A10 CN203-A9 CN203-A8 CN203-A7

CN57-A 1 M22_24V CN57-A 2 M22_24V CN57-A 3 M22_DRV_A CN57-A 4 M22_DRV_A/ CN57-A 5 M22_DRV_B CN57-A 6 M22_DRV_B/

CN58-B13 PS31_S.GND CN58-B14 PS31_SIG CN58-B15 PS31_5V

CN53-7 SD9_24V CN53-8 SD9_DRV

CN106-1 CN106-2 CN106-3 CN106-4 CN106-5 CN106-6 -6 -5 -4 -3 -2 -1

Paper exit opening motor

M8

Main tray exit motor

Tray up down motor

6

CN755-1

CN203-B6

-1

CN208-7

CN203-B5

-2

CN210-2

CN203-A13 CN203-A14 CN203-A15 CN203-A16 CN203-A17 CN203-A18 -6 -5 -4 -3 -2 -1

CN203-A7 CN203-A8 CN203-A9 CN203-A10 CN203-A11 CN203-A12

CN203-A18 CN203-A17 CN203-A16 CN203-A15 CN203-A14 CN203-A13

CN200-B3 CN200-B2 CN200-B1

CN58-B10 PS 9_S.GND CN58-B11 PS 9_SIG CN58-B12 PS 9_5V

CN53-1 M6_24V CN53-2 M6_24V CN53-3 M6_DRV_A CN53-4 M6_DRV_A/ CN53-5 M6_DRV_B CN53-6 M6_DRV_B/

CN103-1 CN103-2 CN103-3 CN103-4 CN103-5 CN103-6

-6 -5 -4 -3 -2 -1

4

M23

CN200-B10 CN200-B11 CN200-B12

CN216-3 CN216-2 CN216-1

CN200-B6 CN200-B5 CN200-B4

CN58-B 7 PS20_S.GND CN58-B 8 PS20_SIG CN58-B 9 PS20_5V

CN58-B 4 PS 8_S.GND CN58-B 5 PS 8_SIG CN58-B 6 PS 5_5V

CN52-B 3 M8_24V CN52-B 4 M8_24V CN52-B 5 M8_DRV_A CN52-B 6 M8_DRV_A/ CN52-B 7 M8_DRV_B CN52-B 8 M8_DRV_B/ CN52-B 9 NC

M7

CN102-11 CN102-10 CN102-9 CN102-8 CN102-7 CN102-6 CN102-5 CN102-4 CN102-3 CN102-2 CN102-1

3

Paper exit arm motor

CN200-B7 CN200-B8 CN200-B9

CN216-6 CN216-5 CN216-4

CN200-B9 CN200-B8 CN200-B7

CN200-B12 CN200-B11 CN200-B10

CN58-B 1 PS34_S.GND CN58-B 1 PS34_SIG CN58-B 1 PS34_5V

CN58-A13 PS35_S.GND CN58-A14 PS35_SIG CN58-A15 PS35_5V

CN58-A10 PS33_S.GND CN58-A11 PS33_SIG CN58-A12 PS33_5V

CN52-A 1 M7_24V CN52-A 2 M7_24V CN52-A 3 M7_P.GND CN52-A 4 M7_P.GND CN52-A 5 M7_H/L CN52-A 6 M7_LD_SIG CN52-A 7 M7_F/R CN52-A 8 M7_CLK CN52-A 9 M7_CONT CN52-B 1 M7_S.GND CN52-B 2 M7_5V

2

CN143-11 CN143-10 CN143-9 CN143-8 CN143-7 CN143-6 CN143-5 CN143-4 CN143-3 CN143-2 CN143-1

CN200-B4 CN200-B5 CN200-B6

CN206-3 CN206-2 CN206-1

CN203-A1 CN203-A2 CN203-A3 CN203-A4 CN203-A5 CN203-A6

CN200-B1 CN200-B2 CN200-B3

CN206-6 CN206-5 CN206-4

CN200-A6 CN200-A5 CN200-A4

CN200-A9 CN200-A8 CN200-A7

CN58-A 4 PS14_S.GND CN58-A 5 PS14_SIG CN58-A 6 PS14_5V CN58-A 7 PS32_S.GND CN58-A 8 PS32_SIG CN58-A 9 PS32_5V

M3

Bypass solenoid CN145-11 CN145-10 CN145-9 CN145-8 CN145-7 CN145-6 CN145-5 CN145-4 CN145-4 CN145-2 CN145-1

Gate solenoid

SD5

Conveyance motor

SD2

1

M13

CN140-2

CN142-3 CN142-9 CN142-1 CN142-5 CN142-7 CN142-11

CN210-2

-1

CN140-1

CN210-1

-2 CN141-2

CN216-4 CN216-5 CN216-6

CN216-1 CN216-2 CN216-3

CN141-1

CN135-1 CN135-2 CN135-3 CN135-4 CN135-5 CN135-6

CN146-1 CN146-2 CN146-3 CN146-4 CN146-5 CN146-6

CN139-1 CN139-2 CN139-3 CN139-4 CN139-5 CN139-6

CN138-2

CN138-1

CN137-1 CN137-2 CN137-3 CN137-4 CN137-5 CN137-6

CN126-3 CN126-2 CN126-1

CN206-4 CN206-5 CN206-6

CN206-1 CN206-2 CN206-3

CN200-A7 CN200-A8 CN200-A9

CN200-A4 CN200-A5 CN200-A6

CN209-3 CN209-2 CN209-1 CN200-A12 CN200-A11 CN200-A10

CN105-1 CN105-2

-2 -1

M1

5

Stacker entrance motor

SD7

CN134-3 CN134-9 CN134-1 CN134-5 CN134-7 CN134-11

PS9

Alignment home sensor/Fr

Intermediate roller release solenoid

CN136-3 CN136-9 CN136-1 CN136-5 CN136-7 CN136-11

PS20

Stacker empty sensor Paper exit arm home sensor

M4

CN125-3 CN125-2 CN125-1

PS8

Alignment home sensor/Rr

Stapler rotation motor

CN129-3 CN129-2 CN129-1

PS34

Staple scraps box set sensor

M11

CN130-3 CN130-2 CN130-1

PS35

Rear stopper home sensor

CN209-4 CN209-5 CN209-6 CN200-A1 CN200-A2 CN200-A3

CN58-A 1 PS11_S.GND CN58-A 2 PS11_SIG CN58-A 3 PS11_5V

CN51-B 3 M3_24V CN51-B 4 M3_24V CN51-B 5 M3_P.GND CN51-B 6 M3_P.GND CN51-B 7 M3_H/L CN51-B 8 M3_LD_SIG CN51-B 9 M3_F/R CN51-B10 M3_CLK CN51-B11 M3_CONT2 CN51-B12 M3_S.GND CN51-B13 M3_5V

C

Stapler movement motor

CN133-3 CN133-2 CN133-1

PS33

Intermediate roller home sensor

CN211-3 CN211-2 CN211-1

CN209-6 CN209-5 CN209-4

CN59- 8 F_5V CN59- 9 F_HP_SIG CN59-10 F_S.GND CN59-11 F_LS_SIG CN59-12 F_CD_SIG CN59-13 F_READY_SIG CN59-14 F_S.GND

CN104-1 CN104-2

-2 -1

CN100-11 CN100-10 CN100-9 CN100-8 CN100-7 CN100-6 CN100-5 CN100-4 CN100-3 CN100-2 CN100-1

4

M2

CN132-3 CN132-2 CN132-1

PS32

Stack asist home sensor

CN211-1 CN211-2 CN211-3

CN209-1 CN209-2 CN209-3

CN204-7 CN204-6 CN204-5 CN204-4 CN204-3 CN204-2 CN204-1

CN51-B 1 SD5_24V CN51-B 2 SD5_DRV

CN51-A12 SD2_24V CN51-A13 SD2_DRV

CN51-A 1 M1_24V CN51-A 2 M1_24V CN51-A 3 M1_P.GND CN51-A 4 M1_P.GND CN51-A 5 M1_H/L CN51-A 6 M1_LD_SIG CN51-A 7 M1_F/R CN51-A 8 M1_CLK CN51-A 9 M1_CONT CN51-A10 M1_S.GND CN51-A11 M1_5V

3

Paddle motor

CN131-3 CN131-2 CN131-1

CN204-8 CN204-9 CN204-10 CN204-11 CN204-12 CN204-13 CN204-14

CN60-3 F_DRV1 CN60-4 F_DRV2

CN59- 1 R_5V CN59- 2 R_HP_SIG CN59- 3 R_S.GND CN59- 4 R_LS_SIG CN59- 5 R_CD_SIG CN59- 6 R_READY_SIG CN59- 7 R_S.GND

CN60-1 R_DRV1 CN60-2 R_DRV2

2

CN117-3 CN117-2 CN117-1

CN128-3 CN128-2 CN128-1

PS14

Stapler rotation home sensor

CN127-3 CN127-2 CN127-1

PS11

Stapler movement home sensor

CN124-1 CN124-2 CN124-3 CN124-4 CN124-5 CN124-6 CN124-7

CN205-3 CN205-4

CN204-14 CN204-13 CN204-12 CN204-11 CN204-10 CN204-9 CN204-8

E

CN205-3 CN205-4

F CN205-1 CN205-2

D

CN204-1 CN204-2 CN204-3 CN204-4 CN204-5 CN204-6 CN204-7

B

CN123-1 CN123-2

G CN205-1 CN205-2

A

CN122-1 CN122-2 CN122-3 CN122-4 CN122-5 CN122-6 CN122-7

1

Stapler unit/Fr

Stapler unit/Rr

H CN121-1 CN121-2

18.9 FS-503

7 8 Symbol

FNSDB

1 3 4

4

2

8

9 A

Connector Faston Crimp Relay connector

B

FNSCB

C

CN61-A 1 M1_H/L CN61-A 2 M1_F/R CN61-A 3 M1_CONT CN61-A 4 M7_H/L CN61-A 5 M7_F/R CN61-A 6 M7_CONT CN61-A 7 LED5 CN61-A 8 M3_F/R CN61-A 9 M3_CONT CN61-A10 M6_A CN61-A11 M6_A/ CN61-A12 M6_B CN61-A13 SD2_CONT CN61-A14 SD5_CONT CN61-A15 M6_B/ CN61-A16 SD9_CONT CN61-A17 STA_R_CONT CN61-A18 STA_R_F/R CN61-A19 STA_F_CONT CN61-A20 STA_F_F/R CN61-B 1 M4_CONT CN61-B 2 SD7_CONT CN61-B 3 M25_CONT CN61-B 4 M23_H/L CN61-B 5 M23_F/R CN61-B 6 M23_CONT CN61-B 7 LED8 CN61-B 8 M2_A CN61-B 9 M2_A/ CN61-B10 M2_B CN61-B11 M2_B/ CN61-B12 LED7 CN61-B13 M13_EN CN61-B14 LED6 CN61-B15 M22_F/R CN61-B16 M22_EN CN61-B17 M22_VREF CN61-B18 M5_F/R CN61-B19 M5_EN CN61-B20 M5_VREF CN 2-A20 CN 2-A19 CN 2-A18 CN 2-A17 CN 2-A16 CN 2-A15 CN 2-A14 CN 2-A13 CN 2-A12 CN 2-A11 CN 2-A10 CN 2-A 9 CN 2-A 8 CN 2-A 7 CN 2-A 6 CN 2-A 5 CN 2-A 4 CN 2-A 3 CN 2-A 2 CN 2-A 1 CN 2-B20 CN 2-B19 CN 2-B18 CN 2-B17 CN 2-B16 CN 2-B15 CN 2-B14 CN 2-B13 CN 2-B12 CN 2-B11 CN 2-B10 CN 2-B 9 CN 2-B 8 CN 2-B 7 CN 2-B 6 CN 2-B 5 CN 2-B 4 CN 2-B 3 CN 2-B 2 CN 2-B 1

CN63-A 1 PS2_SIG CN63-A 2 PS7_SIG CN63-A 3 PS3_SIG CN63-A 4 PS10_SIG CN63-A 5 PS12_SIG CN63-A 6 PS15_SIG CN63-A 7 PS4_SIG CN63-A 8 PS5_SIG CN63-A 9 PS1_SIG CN63-A10 PS30_SIG CN63-A11 PS34_SIG CN63-A12 PS11_SIG CN63-A13 PS14_SIG CN63-A14 PS32_SIG CN63-A15 PS33_SIG CN63-A16 PS35_SIG CN63-B 1 24VDEC CN63-B 2 PS9_SIG CN63-B 3 PS20_SIG CN63-B 4 NC CN63-B 5 R_HP_SIG CN63-B 6 R_LS_SIG CN63-B 7 R_CD_SIG CN63-B 8 R_READY_SIG CN63-B 9 F_HP_SIG CN63-B10 F_LS_SIG CN63-B11 F_CD_SIG CN63-B12 F_READY_SIG CN63-B13 M1_LD_SIG CN63-B14 M7_LD_SIG CN63-B15 M3_LD_SIG CN63-B16 M23_LD_SIG CN 1-A16 CN 1-A15 CN 1-A14 CN 1-A13 CN 1-A12 CN 1-A11 CN 1-A10 CN 1-A 9 CN 1-A 8 CN 1-A 7 CN 1-A 6 CN 1-A 5 CN 1-A 4 CN 1-A 3 CN 1-A 2 CN 1-A 1 CN 1-B16 CN 1-B15 CN 1-B14 CN 1-B13 CN 1-B12 CN 1-B11 CN 1-B10 CN 1-B 9 CN 1-B 8 CN 1-B 7 CN 1-B 6 CN 1-B 5 CN 1-B 4 CN 1-B 3 CN 1-B 2 CN 1-B 1

D

E

F

G

H

I

9

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 18. OVERALL WIRING DIAGRAM

bizhub PRO 1050/1050P /1050e/1050eP

18. OVERALL WIRING DIAGRAM

Field Service Ver3.0 Nov.2006

FS-503 location list Symbol

Part name

Location

Symbol

Part name

Location

FNSCB

FNS control board

6-B

PS8

Alignment home sensor /Rr

3-H

FNSDB

FNS drive board

1-C

PS9

Paper exit arm home sensor

4-H

JAMIB

Jam indication board

6-A

PS10

Main tray paper exit sensor

5-A

M1

Conveyance motor

1-A

PS11

Stapler movement home sensor

2-H

M2

Paddle motor

6-H

PS12

Paper exit opening sensor

5-A

M3

Tray up down motor

2-A

PS14

Stapler rotation home sensor

3-H

M4

Stapler rotation motor

6-H

PS15

Counter reset sensor

4-A

M5

Alignment motor /Rr

4-H

PS20

Stacker empty sensor

4-H

M6

Sub tray exit motor

3-B

PS30

Sub tray paper full sensor

5-A

M7

Main tray exit motor

3-A

PS31

Alignment home sensor /Fr

4-H

M8

Paper exit opening motor

3-B

PS32

Stack assist home sensor

3-H

M11

Stapler movement motor

6-H

PS33

Intermediate roller home sensor

3-H

M13

Stacker entrance motor

6-H

PS34

Staple scraps box set sensor

3-H

M30

Stapler motor /Rr

Inside the stapler unit /Rr

PS35

Rear stopper home sensor

3-H

M31

Stapler motor /Fr

Inside the stapler unit /Fr

PS40

Stapler home sensor /Rr

Inside the stapler unit /Rr

M22

Alignment motor /Fr

4-H

PS41

Stapler home sensor /Fr

Inside the stapler unit /Fr

M23

Paper exit arm motor

7-H

PS42

Cartridge set sensor /Rr

Inside the stapler unit /Rr

M24

Stack assist guide motor

5-H

PS43

Cartridge set sensor /Fr

Inside the stapler unit /Fr

M25

Intermediate roller open close motor

5-H

PS44

Staple empty sensor /Rr

Inside the stapler unit /Rr

M26

Rear stopper motor

5-H

PS45

Staple empty sensor /Fr

Inside the stapler unit /Fr

MS1

Door switch

7-H

PS46

Stapler ready sensor /Rr

Inside the stapler unit /Rr

PS1

Sub tray paper exit sensor

5-A

PS47

Stapler ready sensor /Fr

Inside the stapler unit /Fr

PS2

Tray upper limit sensor

4-A

SD2

Gate solenoid

2-B

PS3

Tray lower limit sensor

4-A

SD5

Bypass solenoid

2-B

PS4

FNS entrance sensor

5-A

SD7

Intermediate roller release solenoid

6-H

PS5

Stacker entrance sensor

5-A

SD9

Paper exit opening solenoid

4-B

PS7

Staple exit upper limit sensor

4-A

STB

Stapler board

1 2

H

3 4 5 6 7 8

CN110-18 M6_CLK CN110-17 M7_CLK CN110-16 M9_CLK CN110-15 M10_CLK CN110-14 M22_CLK CN110-13 M12_CLK CN110-12 M1_CLK CN110-11 M2_CLK CN110-10 M3_CLK CN110- 9 M4_CLK CN110- 8 M5_CLK CN110- 7 M8_CLK CN110- 6 (PULLUP) CN110- 5 (PULLUP) CN110- 4 (PULLUP) CN110- 3 (PULLUP) CN110- 2 M17_CLK CN110- 1 (PULLUP)

CN127-B 3 (PULLUP) CN127-B 2 PS6_SIG CN127-B 1 (PULLUP)

I 29

9

CN145-B16 SG CN145-B17 PS46_SIG CN145-B18 5V

CN145-B13 SG CN145-B14 PS 8_SIG CN145-B15 5V

J39- 1 J39- 2 J39- 3 J39- 4 J39- 5 J39- 6 J39- 7 J39- 8 J39- 9 J39- 10 J39- 11 J23-A 1 J23-A 2 J23-A 3 J23-A 4 J23-A 5 J23-A 6 J23-A 7 J23-A 8 J23-A 9 J23-A10 J23-A11 J23-B 1 J23-B 2 J23-B 4 J23-B 4 J23-B 5 J23-B 6 J23-B 7 J23-B 8 J23-B 9 J23-B10 J23-B11 J25- 1 J25- 2 J25- 3 J25- 4 J25- 5 J25- 6 J25- 7 J25- 8 J24J24J24J24J24J24-

J24- 7 J24- 8 J24- 9 J24- 10 J24- 11 J24- 12 J22-A 1 J22-A 2 J22-A 3 J22-A 4 J22-A 5 J22-A 6 J22-A 7 J22-A 8 J22-A 9 J22-A10 J22-A11 J22-A12 J22-A13 J22-A14 J22-A15

J39- 11 J39- 10 J39- 9 J39- 8 J39- 7 J39- 6 J39- 5 J39- 4 J39- 3 J39- 2 J39- 1 J23-A11 J23-A10 J23-A 9 J23-A 8 J23-A 7 J23-A 6 J23-A 5 J23-A 4 J23-A 3 J23-A 2 J23-A 1 J23-B11 J23-B10 J23-B 9 J23-B 8 J23-B 7 J23-B 6 J23-B 5 J23-B 4 J23-B 3 J23-B 2 J23-B 1 J25- 1 J25- 2 J25- 3 J25- 4 J25- 5 J25- 6 J25- 7 J25- 8 J24- 12 J24- 11 J24- 10 J24- 9 J24- 8 J24- 7 J24- 6 J24- 5 J24- 4 J24- 3 J24- 2 J24- 1 J22-A18 J22-A17 J22-A16 J22-A15 J22-A14 J22-A13 J22-A12 J22-A11 J22-A10 J22-A 9 J22-A 8 J22-A 7 J22-A 6 J22-A 5 J22-A 4

J22-B10 J22-B11 J22-B12

J22-B16 J22-B17 J22-B18 J22-B 3 J22-B 2 J22-B 1

J22-B 7 J22-B 8 J22-B 9 J22-B12 J22-B11 J22-B10

J22-B13 J22-B14 J22-B15

J22-B 4 J22-B 5 J22-B 6 J22-B15 J22-B14 J22-B13

J22-B 6 J22-B 5 J22-B 4

J22-B 1 J22-B 2 J22-B 3

J22-B 9 J22-B 8 J22-B 7

J22-A16 J22-A17 J22-A18 J22-A 3 J22-A 2 J22-A 1 J22-B18 J22-B17 J22-B16

J12- 3 J12- 2 J12- 1

J14- 3 J14- 2 J14- 1

J14- 6 J14- 5 J14- 4

J14- 9 J14- 8 J14- 7

J15- 3 J15- 2 J15- 1

J15- 6 J15- 5 J15- 4

J21- 3 J21- 2 J21- 1

J21- 6 J21- 5 J21- 4

J11- 3 J11- 2 J11- 1

J11- 6 J11- 5 J11- 4

J12- 1 J12- 2 J12- 3

J14- 7 J14- 8 J14- 9

J14- 4 J14- 5 J14- 6

J14- 1 J14- 2 J14- 3

J15- 4 J15- 5 J15- 6

J15- 1 J15- 2 J15- 3

J21- 4 J21- 5 J21- 6

J21- 1 J21- 2 J21- 3

J11- 4 J11- 5 J11- 6

J11- 1 J11- 2 J11- 3

CN213- 6 CN213- 5 CN213- 4 CN213- 3 CN213- 2 CN213- 1

CN224- 2 CN224- 1

CN234- 2 CN234- 1

PS2 PS10 PS11 PS12 PS3 SD3 SD4

CN237- 3 S.GND CN237- 2 SIG CN237- 1 5V CN245- 3 S.GND CN245- 2 SIG CN245- 1 5V

CN246- 3 S.GND CN246- 2 SIG CN246- 1 5V CN247- 3 S.GND CN247- 2 SIG CN247- 1 5V CN238- 3 S.GND CN238- 2 SIG CN238- 1 5V CN230- 1 24V CN230- 2 DRV CN231- 1 24V CN231- 2 DRV

M4

M7

SD7 M25 M18 M19 M14 PS19 PS60 PS21 PS20 PS22 PS23 PS7 PS56 PS18 PS44 PS49 PS24 PS8 PS46

CN234- 1 24V CN234- 2 DRV CN224- 1 DRV1 CN224- 2 DRV2 CN217- 1 DRV1 CN217- 2 DRV2 CN218- 1 DRV1 CN218- 2 DRV2 CN213- 1 COM CN213- 2 COM CN213- 3 A CN213- 4 A/ CN213- 5 B CN213- 6 B/ CN254- 3 S.GND CN254- 2 SIG CN254- 1 5V CN254- 3 S.GND CN254- 2 SIG CN254- 1 5V CN256- 3 S.GND CN256- 2 SIG CN256- 1 5V CN255- 3 S.GND CN255- 2 SIG CN255- 1 5V CN256- 3 S.GND CN256- 2 SIG CN256- 1 5V CN255- 3 S.GND CN255- 2 SIG CN255- 1 5V CN242- 3 S.GND CN242- 2 SIG CN242- 1 5V CN292- 3 S.GND CN292- 2 SIG CN292- 1 5V CN253- 3 S.GND CN253- 2 SIG CN253- 1 5V CN279- 3 S.GND CN279- 2 SIG CN279- 1 5V CN285- 3 S.GND CN285- 2 SIG CN285- 1 5V CN259- 3 S.GND CN259- 2 SIG CN259- 1 5V CN243- 3 S.GND CN243- 2 SIG CN243- 1 5V CN282- 3 S.GND CN282- 2 SIG CN282- 1 5V

M8

CN207-11 24V CN207-10 24V CN207- 9 P.GND CN207- 8 P.GND CN207- 7 H/L CN207- 6 LD CN207- 5 CW/CCW CN207- 4 CLOCK CN207- 3 START/STOP CN207- 2 S.GND CN207- 1 5V

M3

CN202-11 24V CN202-10 24V CN202- 9 P.GND CN202- 8 P.GND CN202- 7 H/L CN202- 6 LD CN202- 5 CW/CCW CN202- 4 CLOCK CN202- 3 START/STOP CN202- 2 S.GND CN202- 1 5V

CN203-11 24V CN203-10 24V CN203- 9 P.GND CN203- 8 P.GND CN203- 7 H/L CN203- 6 LD CN203- 5 CW/CCW CN203- 4 CLOCK CN203- 3 START/STOP CN203- 2 S.GND CN203- 1 5V

CN206- 3 COM CN206- 2 NC CN206- 9 COM CN206- 4 NC CN206- 1 A CN206- 6 NC CN206- 5 A/ CN206- 8 NC CN206- 7 B CN206-10 NC CN206-11 B/

Guide shaft home sensor

Folding passage sensor

Folding exit home sensor

Folding main scan alignment home sensor/Fr2

Folding sensor/2

Folding main scan alignment home sensor/Fr1

Folding sub scan alignment home sensor

Folding sensor/1

2nd folding blade home sensor/2

2nd folding blade home sensor/1

1st folding blade home sensor/1

1st folding blade home sensor/2

Folding entrance sensor

Folding main scan alignment home sensor/Rr

Folding main scan alignment motor/Rr

2nd folding blade motor

1st folding blade motor

Guide shaft motor

Roller release solenoid/3

Folding sub scan alignment exit motor

Folding entrance motor

Folding conveyance motor

Folding main scan alignment motor/Fr

Horizontal conveyance motor

Roller release solenoid/4

Horizontal conveyance gate solenoid

Horizontal conveyance sensor/2

Subtray paper full sensor

Subtray exit sensor

Tri-folding paper full sensor

Horizontal conveyance sensor/1

Tri-folding exit cluch

Tri-folding exit sensor

Front door sensor/Lt

Front door sensor/Rt

8

CN145-B10 SG CN145-B11 PS24_SIG CN145-B12 5V

CN145-B 7 SG CN145-B 8 PS49_SIG CN145-B 9 5V

CN145-B 4 SG CN145-B 5 PS44_SIG CN145-B 6 5V

CN145-B 1 SG CN145-B 2 PS18_SIG CN145-B 3 5V

CN145-A16 SG CN145-A17 PS56_SIG CN145-A18 5V

CN145-A13 SG CN145-A14 PS 7_SIG CN145-A15 5V

CN145-A10 SG CN145-A11 PS23_SIG CN145-A12 5V

CN145-A 7 SG CN145-A 8 PS22_SIG CN145-A 9 5V

J16- 6

J16- 1

CL1

CN280- 1 24V CN280- 2 DRV

M2

PS9

CN244- 3 S.GND CN244- 2 SIG CN244- 1 5V

CN201-11 24V CN201-10 24V CN201- 9 P.GND CN201- 8 P.GND CN201- 7 H/L CN201- 6 LD CN201- 5 CW/CCW CN201- 4 CLOCK CN201- 3 START/STOP CN201- 2 S.GND CN201- 1 5V

PS43

CN278- 3 S.GND CN278- 2 SIG CN278- 1 5V

CN277- 1 5V

Right angle conveyance motor

7

CN145-A 4 SG CN145-A 5 PS20_SIG CN145-A 6 5V

J16- 5

J16- 2

1 2 3 4 5 6

J16- 4

J16- 3

E

CN145-A 1 SG CN145-A 2 PS21_SIG CN145-A 3 5V

CN157- 10 SG CN157- 11 PS60_SIG CN157- 12 5V

CN157- 7 SG CN157- 8 PS19_SIG CN157- 9 5V

CN157- 1 24V CN157- 2 24V CN157- 3 M14_DRV_A CN157- 4 M14_DRV_A/ CN157- 5 M14_DRV_B CN157- 6 M14_DRV_B/

CN147- 7 M19_DRV_1 CN147- 8 M19_DRV_2

CN147- 5 M18_DRV_1 CN147- 6 M18_DRV_2

J16- 3

J16- 4

M6

Folding unit lock solenoid

6

CN127-A15 NC CN127-A14 NC CN127-A13 NC CN127-A12 PS42_SIG CN127-A11 PS43_SIG CN127-A10 PS54_SIG CN127-A 9 PS55_SIG CN127-A 8 PS56_SIG CN127-A 7 PS57_SIG CN127-A 6 PS58_SIG CN127-A 5 KCIN_72 CN127-A 4 M31_STOP CN127-A 3 M32_STOP CN127-A 2 KCIN_75 CN127-A 1 KCIN_76 CN127-B15 KCIN_77 CN127-B14 NC CN127-B13 NC CN127-B12 NC CN127-B11 NC CN127-B10 NC CN127-B 9 NC CN127-B 8 NC CN127-B 7 NC CN127-B 6 NC CN127-B 5 NC CN127-B 4 NC

CN147- 1 SD7_DRV1 CN147- 2 SD7_DRV2

J16- 2

J16- 5

CN231- 2 CN231- 1

CN230- 2 CN230- 1

SD8

CN235- 1 DRV1 CN235- 2 DRV2 CN205- 2 COM CN205- 5 COM CN205- 1 A CN205- 3 A/ CN205- 4 B CN205- 6 B/

Roller release solenoid/1

Roller release solenoid/2

Right angle conveyance sensor/2

Horizontal conveyance

CN147- 3 M25_DRV_1 CN147- 4 M25_DRV_2

J16- 1

J16- 6

J19-1 J19-2 J19-3 J20-1 J20-2 J20-3

J19-3 J19-2 J19-1 J20-3 J20-2 J20-1

CN280- 2 CN280- 1

SD5

CN232- 1 DRV1 CN232- 2 DRV2

PS42

SD6

CN233- 1 24V CN233- 2 DRV

CN277- 3 S.GND CN277- 2 SIG

PS6

CN241- 3 S.GND CN241- 2 SIG CN241- 1 5V

Entrance conveyance motor

Overlap motor

Overlap home sensor

Right angle conveyance sensor/1

5

CN146-B 1 24V CN146-B 2 24V CN146-B 3 P.GND CN146-B 4 P.GND CN146-B 5 M8_H/L CN146-B 6 M8_LD CN146-B 7 M8_F/R CN146-B 8 M8_CLK CN146-B 9 M8_S/S CN146-B10 S.GND CN146-B11 5V

CN146-A 1 24V CN146-A 2 24V CN146-A 3 P.GND CN146-A 4 P.GND CN146-A 5 M3_H/L CN146-A 6 M3_LD CN146-A 7 M3_F/R CN146-A 8 M3_CLK CN146-A 9 M3_S/S CN146-A10 S.GND CN146-A11 5V

CN142- 1 24V CN142- 2 24V CN142- 3 P.GND CN142- 4 P.GND CN142- 5 M4_H/L CN142- 6 M4_LD CN142- 7 M4_F/R CN142- 8 M4_CLK CN142- 9 M4_S/S CN142- 10 S.GND CN142- 11 5V

CN148- 6 M7_DRV_B/

CN148- 5 M7_DRV_B

CN148- 4 M7_DRV_A/

CN148- 3 M7_DRV_A

CN148- 2 24V

CN148- 1 24V

J8-4 J8-5

J8-2 J8-1

CN235- 2 CN235- 1

CN232- 2 CN232- 1

M13

CN212- 1 COM CN212- 2 COM CN212- 3 A CN212- 4 A/ CN212- 5 B CN212- 6 B/

Right angle conveyance gate solenoid Entrance sensor

4

CN126-A20 M9_ENA CN126-A19 M9_F/R CN126-A18 M9_CONT1 CN126-A17 M9_CONT2 CN126-A16 M10_ENA CN126-A15 M10_F/R CN126-A14 M10_CONT1 CN126-A13 M10_CONT2 CN126-A12 M22_ENA CN126-A11 M22_F/R CN126-A10 M22_CONT1 CN126-A 9 M22_CONT2 CN126-A 8 M12_ENA CN126-A 7 M12_F/R CN126-A 6 M12_CONT1 CN126-A 5 M12_CONT2 CN126-A 4 STA/R_CONT CN126-A 3 STA/L_CONT CN126-A 2 M26_CONT CN126-A 1 M26_F/R CN126-B20 TRI/M1_CONT CN126-B19 TRI/M1_F/R CN126-B18 TRI/M2_CONT CN126-B17 TRI/M2_F/R CN126-B16 M17_ENA CN126-B15 M17_F/R CN126-B14 M17_CONT1 CN126-B13 M17_CONT2 CN126-B12 M20_CONT CN126-B11 NC CN126-B10 M21_CONT CN126-B 9 NC CN126-B 8 M11_CONT CN126-B 7 M11_F/R CN126-B 6 M23_CONT CN126-B 5 M23_F/R CN126-B 4 M24_CONT CN126-B 3 M24_F/R CN126-B 2 M25_CONT CN126-B 1 NC

CN125-A16 PS13_SIG CN125-A15 PS14_SIG CN125-A14 PS15_SIG CN125-A13 PS16_SIG CN125-A12 PS25_SIG CN125-A11 PS26_SIG CN125-A10 PS27_SIG CN125-A 9 PS28_SIG CN125-A 8 PS29_SIG CN125-A 7 PS33_SIG CN125-A 6 PS30_SIG CN125-A 5 PS32_SIG CN125-A 4 PS31_SIG CN125-A 3 PS34_SIG CN125-A 2 PS35_SIG CN125-A 1 PS45_SIG CN125-B16 PS37_SIG CN125-B15 PS47_SIG CN125-B14 PS48_SIG CN125-B13 PS40_SIG CN125-B12 PS41_SIG CN125-B11 PS36_SIG CN125-B10 PS38_SIG CN125-B 9 PS39_SIG CN125-B 8 STA/R_LOW CN125-B 7 STA/L_LOW CN125-B 6 STA/R_HP CN125-B 5 STA/L_HP CN125-B 4 TRI_START CN125-B 3 TRI_END CN125-B 2 TRI_UP CN125-B 1 TRI_DOWN

CN144-B 5 24V CN144-B 6 24V CN144-B 7 P.GND CN144-B 8 P.GND CN144-B 9 M2_H/L CN144-B10 M2_LD CN144-B11 M2_F/R CN144-B12 M2_CLK CN144-B13 M2_S/S CN144-B14 S.GND CN144-B15 5V

CN144-B 3 24V CN144-B 4 SD4_DRV

CN144-B 1 24V CN144-B 2 SD3_DRV

CN144-A13 SG CN144-A14 PS 3_SIG CN144-A15 5V

CN144-A10 SG CN144-A11 PS12_SIG CN144-A12 5V

CN144-A 7 SG CN144-A 8 PS11_SIG CN144-A 9 5V

CN144-A 4 SG CN144-A 5 PS10_SIG CN144-A 6 5V

CN144-A 1 SG CN144-A 2 PS 2_SIG CN144-A 3 5V

J8-1 J8-2 J8-3

J5-1 J5-2 J5-3 J5-4 J5-5 J5-6

J5-6 J5-5 J5-4 J5-3 J5-2 J5-1

J8-5 J8-4 J8-3

J10-1 J10-2

J10-2 J10-1

CN233- 2 CN233- 1

PS17

CN252- 3 S.GND CN252- 2 SIG CN252- 1 5V

M1

PS5

CN240- 3 S.GND CN240- 2 SIG CN240- 1 5V

CN200-11 24V CN200-10 24V CN200- 9 P.GND CN200- 8 P.GND CN200- 7 H/L CN200- 6 LD CN200- 5 CW/CCW CN200- 4 CLOCK CN200- 3 START/STOP CN200- 2 S.GND CN200- 1 5V

PS1

CN236- 3 S.GND CN236- 2 SIG CN236- 1 5V

Entrance gate solenoid

3

CN122-B17 NC CN122-B16 LED1 CN122-B15 LED2 CN122-B14 LED3 CN122-B13 LED4 CN122-B12 LED5 CN122-B11 LED6 CN122-B10 LED7 CN122-B 9 LED8 CN122-B 8 SD8_CONT1 CN122-B 7 SD8_CONT2 CN122-B 6 TRI/M3_CONT CN122-B 5 TRI/M3_F/R CN122-B 4 Reserve output 1 CN122-B 3 Reserve output 2 CN122-B 2 Reserve output 3 CN122-B 1 Reserve output 4

CN122-A17 NC CN122-A16 M13_A CN122-A15 M13_A/ CN122-A14 M13_B CN122-A13 M13_B/ CN122-A12 M14_A CN122-A11 M14_A/ CN122-A10 M14_B CN122-A 9 M14_B/ CN122-A 8 M15_A CN122-A 7 M15_A/ CN122-A 6 M15_B CN122-A 5 M15_B/ CN122-A 4 M16_A CN122-A 3 M16_A/ CN122-A 2 M16_B CN122-A 1 M16_B/

SDDB 1/2 CN141- 10 24V CN141- 11 MC 1_DRV

CN141- 7 SG CN141- 8 PS 9_SIG CN141- 9 5V

J38-4 J38-5

J38-2 J38-1

J3-4 J3-5 J3-6

J38-1 J38-2 J38-3

J38-5 J38-4 J38-3

J3-3 J3-2 J3-1

J2-1 J2-2 J2-3 J2-4 J2-5 J2-6 J2-7 J2-8 J2-9 J2-10 J2-11

J2-11 J2-10 J2-9 J2-8 J2-7 J2-6 J2-5 J2-4 J2-3 J2-2 J2-1

CN212- 6 CN212- 5 CN212- 4 CN212- 3 CN212- 2 CN212- 1

SD2

CN229- 1 24V CN229- 2 DRV

2

CN141- 4 SG CN141- 5 PS43_SIG CN141- 6 5V

J6-4 J6-5 J6-6 J6-7 J6-8 J6-9

J6-6 J6-5 J6-4 J6-3 J6-2 J6-1

J3-1 J3-2 J3-3

J6-1 J6-2 J6-3

J6-9 J6-8 J6-7

J3-6 J3-5 J3-4

J9-1 J9-2 J9-3

J9-3 J9-2 J9-1

SD1

CN228- 1 24V CN228- 2 DRV

Right angle conveyance

CN141- 1 SG CN141- 2 PS42_SIG CN141- 3 5V

CN143- 1 24V CN143- 2 24V CN143- 3 M6_DRV_A CN143- 4 M6_DRV_A/ CN143- 5 M6_DRV_B CN143- 6 M6_DRV_B/

CN140-B19 SD8_DRV1 CN140-B20 SD8_DRV2

CN140-B17 SD5_DRV1 CN140-B18 SD5_DRV2

CN140-B15 24V CN140-B16 SD6_DRV

J1-5 J1-6 J1-7

J1-3 J1-2 J1-1

CN229- 2 CN229- 1

CN228- 2 CN228- 1

1

CN140-B12 SG CN140-B13 PS6_SIG CN140-B14 5V

CN140-B 1 24V CN140-B 2 24V CN140-B 3 PG CN140-B 4 PG CN140-B 5 M1_H/L CN140-B 6 M1_LD CN140-B 7 M1_F/R CN140-B 8 M1_CLK CN140-B 9 M1_S/S CN140-B10 SG CN140-B11 5V

CN140-A20 NC

CN140-A14 24V CN140-A15 24V CN140-A16 M13_DRV_A CN140-A17 M13_DRV_A/ CN140-A18 M13_DRV_B CN140-A19 M13_DRV_B/

CN140-A11 SG CN140-A12 PS17_SIG CN140-A13 5V

CN140-A 8 SG CN140-A 9 PS5_SIG CN140-A10 5V

CN140-A 5 SG CN140-A 6 PS1_SIG CN140-A 7 5V

J1-3 J1-4

F J1-1 J1-2

D

J1-5 J1-4

C

J1-7 J1-6

B

CN140-A 3 24V CN140-A 4 SD2_DRV

CN140-A 1 24V CN140-A 2 SD1_DRV

A

CN121-A20 M1_S/S CN121-A19 M1_F/R CN121-A18 M1_H/L CN121-A17 M2_S_S CN121-A16 M2_F/R CN121-A15 M2_H/L CN121-A14 M18_CONT CN121-A13 M18_F/R CN121-A12 M3_S/S CN121-A11 M3_F/R CN121-A10 M3_H/L CN121-A 9 M4_S/S CN121-A 8 M4_F/R CN121-A 7 M4_H/L CN121-A 6 M19_CONT CN121-A 5 M19_F/R CN121-A 4 SD1_CONT CN121-A 3 SD2_CONT CN121-A 2 SD3_CONT CN121-A 1 SD4_CONT CN121-B20 SD5_CONT1 CN121-B19 SD5_CONT2 CN121-B18 SD7_CONT1 CN121-B17 SD7_CONT2 CN121-B16 M7_ENA CN121-B15 M7_F/R CN121-B14 M7_CONT1 CN121-B13 M7_CONT2 CN121-B12 M8_S/S CN121-B11 M8_F/R CN121-B10 M8_H/L CN121-B 9 SD6_CONT CN121-B 8 M6_ENA CN121-B 7 M6_F/R CN121-B 6 M6_CONT1 CN121-B 5 M6_CONT2 CN121-B 4 M5_S/S CN121-B 3 M5_F/R CN121-B 2 M5_H/L CN121-B 1 MC1_CONT

CN120-A16 PS1_SIG CN120-A15 PS2_SIG CN120-A14 PS3_SIG CN120-A13 PS4_SIG CN120-A12 PS5_SIG CN120-A11 PS6_SIG CN120-A10 PS7_SIG CN120-A 9 PS8_SIG CN120-A 8 PS17_SIG CN120-A 7 PS18_SIG CN120-A 6 PS49_SIG CN120-A 5 PS20_SIG CN120-A 4 PS21_SIG CN120-A 3 PS22_SIG CN120-A 2 PS23_SIG CN120-A 1 PS24_SIG CN120-B16 PS9_SIG CN120-B15 PS10_SIG CN120-B14 PS11_SIG CN120-B13 PS12_SIG CN120-B12 PS44_SIG CN120-B11 PS19_SIG CN120-B10 PS46_SIG CN120-B 9 CLI_TIM CN120-B 8 M1_LD CN120-B 7 M2_LD CN120-B 6 M3_LD CN120-B 5 M4_LD CN120-B 4 M5_LD CN120-B 3 M8_LD CN120-B 2 24V_DET CN120-B 1 5V_DET

18.10 SD-501 1/4

9

Folding unit A

G B

C

D

E

F

G

H

I

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 18. OVERALL WIRING DIAGRAM

bizhub PRO 1050/1050P /1050e/1050eP

18. OVERALL WIRING DIAGRAM

Field Service Ver3.0 Nov.2006

SD-501 location list Symbol SDDB

Part name SD drive board

Location 1-G

M1

Entrance conveyance motor

1-C

M2

Horizontal conveyance motor

4-C

M3

Folding entrance motor

6-C

M4

Folding conveyance motor

5-C

M6

Right angle conveyance motor

3-C

M7

Folding main scan alignment motor /Fr

5-C

M8

Folding sub scan alignment exit motor

6-C

M13

Overlap motor

1-C

M14

Folding main scan alignment motor /Rr

7-C

M18

1st folding blade motor

7-C

M19

2nd folding blade motor

7-C

M25

Guide shaft motor

7-C

CL1

Tri-folding exit clutch

3-C

PS1

Entrance sensor

1-C

PS2

Horizontal conveyance sensor /1

3-C

PS3

Horizontal conveyance sensor /2

4-C

PS5

Right angle conveyance sensor /1

1-C

PS6

Right angle conveyance sensor /2

2-C

PS7

Folding sensor /1

8-C

PS8

Folding passage sensor

9-C

PS9

Tri-folding exit sensor

3-C

PS10

Tri-folding paper full sensor

4-C

PS11

Subtray exit sensor

4-C

PS12

Subtray paper full sensor

4-C

PS17

Overlap home sensor

1-C

PS18

Folding main scan alignment home sensor /Fr1

9-C

PS19

Folding main scan alignment home sensor /Rr

8-C

PS20

1st folding blade home sensor /1

8-C

PS21

1st folding blade home sensor /2

8-C

PS22

2nd folding blade home sensor /1

8-C

PS23

2nd folding blade home sensor /2

8-C

PS24

Folding exit home sensor

9-C

PS42

Front door sensor /Rt

3-C

PS43

Front door sensor /Lt

3-C

PS44

Folding sensor /2

9-C

PS46

Guide shaft home sensor

9-C

PS49

Folding main scan alignment home sensor /Fr2

9-C

PS56

Folding sub scan alignment home sensor

8-C

PS60

Folding entrance sensor

8-C

SD1

Entrance gate solenoid

1-C

SD2

Right angle conveyance gate solenoid

1-C

SD3

Horizontal conveyance gate solenoid

4-C

SD4

Roller release solenoid /4

4-C

SD5

Roller release solenoid /1

2-C

SD6

Roller release solenoid /2

2-C

SD7

Roller release solenoid /3

7-C

SD8

Folding unit lock solenoid

2-C

10 CN170- 1 5V CN170- 2 LED1 CN170- 3 LED2 CN170- 4 LED3 CN170- 5 LED4 CN170- 6 NC CN170- 7 5V CN170- 8 LED5 CN170- 9 LED6 CN170-10 LED7 CN170-11 LED8 CN170-12 NC

11

SDDB 2/2

12 CN100-1 5V CN100-2 5V CN100-3 S.GND CN100-4 S.GND

30

13 14

31

15 16

CN165- 1 5V CN165- 2 5V CN165- 3 SG CN165- 4 SG CN165- 5 STA/R_LOW CN165- 6 STA/R_HP_IN CN165- 7 CLI/R_TIM CN165- 8 5V CN165- 9 5V CN165-10 SG CN165-11 SG CN165-12 STA/L_LOW CN165-13 STA/L_HP_IN CN165-14 CLI/L_TIM

STA/R_DRV1 STA/R_DRV2 STA/L_DRV1 STA/L_DRV2 CLI/R_DRV1 CLI/R_DRV2 CLI/L_DRV1 CLI/L_DRV2

17

I 32

18

CN152-B 1 24V CN152-B 2 24V CN152-B 3 M12_DRV_A CN152-B 4 M12_DRV_A/ CN152-B 5 M12_DRV_B CN152-B 6 M12_DRV_B/

J28-B 4 J28-B 5 J28-B 6

J28-B 7 J28-B 8 J28-B 9

J28-B10 J28-B11 J28-B12 J28-B13 J28-B14 J28-B15 J28-B16 J28-B17 J28-B18

J26J26J26J26J26J26-

J26- 7 J26- 8 J26- 9 J26- 10 J26- 11 J26- 13 J26- 13

J35- 1 J35- 2

J37- 1 J37- 2 J37- 3 J37- 4 J37- 5 J37- 6 J37- 7 J37- 8 J37- 9

J34- 1 J34- 2 J34- 3 J34- 4 J34- 5 J34- 6 J34- 7 J34- 8 J34- 9 J34- 10 J34- 11 J34- 12

J17- 1 J17- 2 J17- 3

J43- 1 J43- 2 J43- 3

J45- 1 J45- 2 J45- 3 J45- 4 J45- 5 J45- 6 J36- 1 J36- 2 J36- 3 J36- 4 J36- 5 J36- 6

J28-B15 J28-B14 J28-B13

J28-B12 J28-B11 J28-B10

J28-B 9 J28-B 8 J28-B 7 J28-B 6 J28-B 5 J28-B 4 J28-B 3 J28-B 2 J28-B 1

J26- 13 J26- 12 J26- 11 J26- 10 J26- 9 J26- 8 J26- 7 J26- 6 J26- 5 J26- 4 J26- 3 J26- 2 J26- 1

J35- 1 J35- 2

J37- 9 J37- 8 J37- 7 J37- 6 J37- 5 J37- 4 J37- 3 J37- 2 J37- 1

J34- 12 J34- 11 J34- 10 J34- 9 J34- 8 J34- 7 J34- 6 J34- 5 J34- 4 J34- 3 J34- 2 J34- 1

J17- 3 J17- 2 J17- 1

J43- 3 J43- 2 J43- 1

J45- 6 J45- 5 J45- 4 J45- 3 J45- 2 J45- 1 J36- 6 J36- 5 J36- 4 J36- 3 J36- 2 J36- 1

J31- 7 J31- 8 J31- 9

J31- 4 J31- 5 J31- 6

J31- 1 J31- 2 J31- 3

J13- 1 J13- 2 J13- 3

J 7- 1 J 7- 2 J 7- 3

J27- 1 J27- 2 J27- 3

CN362- 1

CN362- 3 CN362- 2

PS28 PS32 PS13 PS25 PS26 PS14 PS30 PS33

M10

M9

M23 M24 PS15 PS34 PS54

CN267- 3 S.GND CN267- 2 SIG CN267- 1 5V

CN248- 3 S.GND CN248- 2 SIG CN248- 1 5V

CN260- 3 S.GND CN260- 2 SIG CN260- 1 5V

CN261- 3 S.GND CN261- 2 SIG CN261- 1 5V

CN249- 3 S.GND CN249- 2 SIG CN249- 1 5V CN265- 3 S.GND CN265- 2 SIG CN265- 1 5V CN268- 3 S.GND CN268- 2 SIG CN268- 1 5V

CN209- 2 COM CN209- 5 COM CN209- 1 A CN209- 3 A/ CN209- 4 B CN209- 6 B/ CN208- 3 COM CN208- 2 NC CN208- 9 COM CN208- 4 NC CN208- 1 A CN208- 6 NC CN208- 5 A/ CN208- 8 NC CN208- 7 B CN208-10 NC CN208-11 B/

CN222- 1 DRV1 CN222- 2 DRV2

CN223- 1 DRV1 CN223- 1 DRV1

CN250- 3 S.GND CN250- 2 SIG CN250- 1 5V CN269- 3 S.GND CN269- 2 SIG CN269- 1 5V CN290- 3 S.GND CN290- 2 SIG CN290- 1 5V

PS47 PS55 PS16

PS4 PS31 PS35 PS40 PS48 PS45 PS61 PS57 PS58 PS41

CN283- 3 S.GND CN283- 2 SIG CN283- 1 5V CN291- 3 S.GND CN291- 2 SIG CN291- 1 5V

CN251- 3 S.GND CN251- 2 SIG CN251- 1 5V

CN239- 3 S.GND CN239- 2 SIG CN239- 1 5V

CN266- 3 S.GND CN266- 2 SIG CN266- 1 5V CN270- 3 S.GND CN270- 2 SIG CN270- 1 5V CN275- 3 S.GND CN275- 2 SIG CN275- 1 5V CN284- 3 S.GND CN284- 2 SIG CN284- 1 5V CN281- 3 S.GND CN281- 2 SIG CN281- 1 5V CN297- 3 S.GND CN297- 2 SIG CN297- 1 5V CN293- 3 S.GND CN293- 2 SIG CN293- 1 5V CN294- 3 S.GND CN294- 2 SIG CN294- 1 5V CN276- 3 S.GND CN276- 2 SIG CN276- 1 5V

M17

M22

M12

CN216- 5 COM CN216- 2 COM CN216- 4 A CN216- 6 A/ CN216- 3 B CN216- 1 B/ CN221- 2 COM CN221- 5 COM CN221- 1 A CN221- 3 A/ CN221- 4 B CN221- 6 B/ CN211- 2 COM CN211- 5 COM CN211- 1 A CN211- 3 A/ CN211- 4 B CN211- 6 B/

CN362- 3 GND

FM1

PS37

CN272- 3 S.GND CN272- 2 SIG CN272- 1 5V

CN362- 1 24V CN362- 2 LD

PS36

CN271- 3 S.GND CN271- 2 SIG CN271- 1 5V

M5

PS39

CN274- 3 S.GND CN274- 2 SIG CN274- 1 5V CN263- 3 S.GND CN263- 2 SIG CN263- 1 5V

CN204-11 24V CN204-10 24V CN204- 9 P.GND CN204- 8 P.GND CN204- 7 H/L CN204- 6 LD CN204- 5 CW/CCW CN204- 4 CLOCK CN204- 3 START/STOP CN204- 2 S.GND CN204- 1 5V

PS38

CN273- 3 S.GND CN273- 2 SIG CN273- 1 5V

Bundle registration motor

Bundle arm rotation motor

Bundle press movement motor

Scraps removal fan motor

Trimmer scraps full sensor

Bundle tray set sensor

Bundle exit sensor/2

Bundle tray paper full sensor

Bundle press stage up down limit sensor

Scraps press home sensor

Scraps box set sensor

Bundle press stage up down home motor

Bundle arm rotation home sensor

Horizontal conveyance exit sensor

Bundle registration plate home sensor

Trimmer registration sensor

Bundle press lower limit sensor

Bundle press home sensor

Bundle press movement home sensor

Bundle exit motor

Bundle sensor/4

Bundle registration home sensor

Bundle sensor/2

Bundle press stage up down motor

Bundle press motor

Saddle stitching alignment motor/Rt

Bundle arm motor

Bundle clip upper limit sensor

Bundle clip lower limit sensor

Bundle sensor

Clincher up down home sensor

Stapler movement home sensor

Saddle stitching paper sensor

Bundle arm home sensor

Saddle stitching alignment home sensor/Rt

Bundle arm assist upper limit sensor

Bundle arm assist home sensor

Saddle stitching alignment home sensor/Lt

Saddle stitching press home sensor

17

CN152-A 1 24V CN152-A 2 24V CN152-A 3 M22_DRV_A CN152-A 4 M22_DRV_A/ CN152-A 5 M22_DRV_B CN152-A 6 M22_DRV_B/

CN158- 1 24V CN158- 2 24V CN158- 3 M17_DRV_A CN158- 4 M17_DRV_A/ CN158- 5 M17_DRV_B CN158- 6 M17_DRV_B/

CN169-1 24V CN169-2 FAN/1_LOCK CN169-3 PG CN169-4 PG

CN149-B13 SG CN151-B17 PS41_SIG CN149-B15 5V

CN149-B10 SG CN149-B11 PS58_SIG CN149-B12 5V

J28-B 1 J28-B 2 J28-B 3

J28-B18 J28-B17 J28-B16

PS29

CN264- 3 S.GND CN264- 2 SIG CN264- 1 5V

16

CN149-B 7 SG CN149-B 8 PS57_SIG CN149-B 9 5V

CN149-B 4 SG CN149-B 5 PS61_SIG CN149-B 6 5V

CN149-B 1 SG CN149-B 2 PS45_SIG CN149-B 3 5V

CN149-A13 SG CN149-B 5 PS48_SIG CN149-A15 5V

CN149-A10 SG CN149-A11 PS40_SIG CN149-A12 5V

CN149-A 7 SG CN149-A 8 PS35_SIG CN149-A 9 5V

CN149-A 4 SG CN149-A 5 PS31_SIG CN149-A 6 5V

CN149-A 1 SG CN149-A 2 PS 4_SIG CN149-A 3 5V

CN151-B19 NC CN151-B20 NC

CN151-B13 SG CN151-B14 PS16_SIG CN151-B15 5V CN151-B16 SG CN151-B17 KCIN_76 CN151-B18 5V

J31- 3 J31- 2 J31- 1

J28-A16 J28-A17 J28-A18

J28-A 3 J28-A 2 J28-A 1

PS27

CN262- 3 S.GND CN262- 2 SIG CN262- 1 5V

Bundle arm assist motor

Saddle stitching press motor

15

CN164-1 CN164-2 CN164-3 CN164-4 CN164-5 CN164-6 CN164-7 CN164-8

CN151-B 7 SG CN151-B 8 PS47_SIG CN151-B 9 5V CN151-B10 SG CN151-B11 PS55_SIG CN151-B12 5V

J31- 6 J31- 5 J31- 4

J28-A13 J28-A14 J28-A15

J28-A 6 J28-A 5 J28-A 4

M26

CN225- 1 DRV1 CN225- 2 DRV2

Saddle stitching

CN168-13 SG CN168-14 KCIN_72 CN168-15 5V

CN168-10 SG CN168-11 TRI_DOWN CN168-12 5V

CN168-7 SG CN168-8 TRI_UP CN168-9 5V

CN168-4 SG CN168-5 TRI_END CN168-6 5V

CN168-1 SG CN168-2 TRI_START CN168-3 5V

CN151-B 4 SG CN151-B 5 PS37_SIG CN151-B 6 5V

CN151-B 1 SG CN151-B 2 PS36_SIG CN151-B 3 5V

J31- 9 J31- 8 J31- 7

J28-A10 J28-A11 J28-A12

J28-A 9 J28-A 8 J28-A 7

M21

CN220- 2 DRV2 CN220- 1 DRV1

Bundle clip motor Clincher up down motor

14

CN167-1 TRI/M3_DRV1 CN167-2 TRI/M3_DRV2

CN166-3 TRI/M2_DRV1 CN166-4 TRI/M2_DRV2

CN166-1 TRI/M1_DRV1 CN166-2 TRI/M1_DRV2

CN151-A10 24V CN151-A11 24V CN151-A12 P.GND CN151-A13 P.GND CN151-A14 M5_H/L CN151-A15 M5_LD CN151-A16 M5_F/R CN151-A17 M5_CLK CN151-A18 M5_S/S CN151-A19 S.GND CN151-A20 5V

CN151-A 7 SG CN151-A 8 PS54_SIG CN151-A 9 5V

CN151-A 4 SG CN151-A 5 PS34_SIG CN151-A 6 5V

CN151-A 1 SG CN151-A 2 PS15_SIG CN151-A 3 5V

CN150- 3 M24_DRV_1 CN150- 4 M24_DRV_2

CN150- 1 M23_DRV_1 CN150- 2 M23_DRV_2

CN156-B 6 M 9_DRV_B/ CN156-B 7 NC

CN156-B 5 M 9_DRV_B

CN156-B 4 M 9_DRV_A/

J13- 3 J13- 2 J13- 1

J28-A 7 J28-A 8 J28-A 9

J28-A12 J28-A11 J28-A10

J44- 1 J44- 2 J44- 3

M20

13

CN163-6 P.GND

CN163-5 P.GND

CN163-4 P.GND

CN163-3 24V

CN163-2 24V

CN163-1 24V

CN162-6 P.GND

CN162-5 P.GND

CN162-4 P.GND

CN162-3 24V

CN162-2 24V

CN162-1 24V

CN156-B 2 24V CN156-B 3 M 9_DRV_A

J 7- 3 J 7- 2 J 7- 1

J28-A 4 J28-A 5 J28-A 6

J28-A15 J28-A14 J28-A13

1 2 3 4 5 6

J27- 3 J27- 2 J27- 1

J28-A 1 J28-A 2 J28-A 3

J28-A18 J28-A17 J28-A16

M11

CN219- 1 DRV1 CN219- 2 DRV2

Saddle stitching alignment motor/Lt

12

CN101-6 P.GND

CN101-5 P.GND

CN101-4 P.GND

CN101-3 24V

CN101-2 24V

CN156-A 1 24V CN156-A 2 24V CN156-A 3 M10_DRV_A CN156-A 4 M10_DRV_A/ CN156-A 5 M10_DRV_B CN156-A 6 M10_DRV_B/ CN156-A 7 NC CN156-B 1 24V

CN153-B16 SG CN153-B17 PS33_SIG CN153-B18 5V

CN153-B13 SG CN153-B14 PS30_SIG CN153-B15 5V

CN153-B10 SG CN153-B11 PS14_SIG CN153-B12 5V

CN153-B 7 SG CN153-B 8 PS26_SIG CN153-B 9 5V

CN153-B 4 SG CN153-B 5 PS25_SIG CN153-B 6 5V

CN153-B 1 SG CN153-B 2 PS13_SIG CN153-B 3 5V

CN153-A16 SG CN153-A17 PS32_SIG CN153-A18 5V

CN153-A13 SG CN153-A14 PS28_SIG CN153-A15 5V

J30- 7 J30- 8

J30- 2 J30- 1

M16

CN210- 1 DRV1 CN210- 2 DRV2

Stapler movement motor

11

CN101-1 24V

H CN153-A10 SG CN153-A11 PS39_SIG CN153-A12 5V

J30- 5 J30- 6

J30- 4 J30- 3

M15

CN215- 1 COM CN215- 2 COM CN215- 3 A CN215- 4 A/ CN215- 5 B CN215- 6 B/

A

CN153-A 7 SG CN153-A 8 PS38_SIG CN153-A 9 5V

J30- 3 J30- 4

J30- 6 J30- 5

J44- 3 J44- 2 J44- 1

J30- 1 J30- 2

J30- 8 J30- 7

CN215- 6 CN215- 5 CN215- 4 CN215- 3 CN215- 2 CN215- 1

CN214- 1 COM CN214- 2 COM CN214- 3 A CN214- 4 A/ CN214- 5 B CN214- 6 B/

10

CN153-A 4 SG CN153-A 5 PS29_SIG CN153-A 6 5V

CN153-A 1 SG CN153-A 2 PS27_SIG CN153-A 3 5V

CN155- 7 M26_DRV_1 CN155- 8 M26_DRV_2

CN155- 5 M21_DRV_1 CN155- 6 M21_DRV_2

CN155- 3 M20_DRV_1 CN155- 4 M20_DRV_2

CN155- 1 M11_DRV_1 CN155- 2 M11_DRV_2

J29- 7 J29- 8 J29- 9 J29-10 J29-11 J29-12

E

J29- 6 J29- 5 J29- 4 J29- 3 J29- 2 J29- 1

F CN214- 6 CN214- 5 CN214- 4 CN214- 3 CN214- 2 CN214- 1

D

J29- 1 J29- 2 J29- 3 J29- 4 J29- 5 J29- 6

C

J29-12 J29-11 J29-10 J29- 9 J29- 8 J29- 7

B

CN154- 7 24V CN154- 8 24V CN154- 9 M16_DRV_A CN154- 10 M16_DRV_A/ CN154- 11 M16_DRV_B CN154- 12 M16_DRV_B/

CN154- 1 24V CN154- 2 24V CN154- 3 M15_DRV_A CN154- 4 M15_DRV_A/ CN154- 5 M15_DRV_B CN154- 6 M15_DRV_B/

18.11 SD-501 2/4

18

Bundle A

G B

C

D

E

F

G

H

I

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 18. OVERALL WIRING DIAGRAM

bizhub PRO 1050/1050P /1050e/1050eP

18. OVERALL WIRING DIAGRAM

Field Service Ver3.0 Nov.2006

SD-501 location list Symbol FM1

Part name Scraps removal fan motor

Location 17-C

M5

Bundle exit motor

17-C

M9

Saddle stitching alignment motor /Rt

13-C

M10

Bundle arm motor

13-C

M11

Bundle clip motor

10-C

M12

Bundle registration motor

18-C

M15

Stapler movement motor

10-C

M16

Saddle stitching alignment motor /Lt

10-C

M17

Bundle press movement motor

18-C

M20

Clincher up down motor

10-C

M21

Saddle stitching press motor

10-C

M22

Bundle arm rotation motor

18-C

M23

Bundle press motor

14-C

M24

Bundle press stage up down motor

14-C

M26

Bundle arm assist motor

11-C

PS4

Horizontal conveyance exit sensor

16-C

PS13

Saddle stitching paper sensor

12-C

PS14

Bundle sensor /1

12-C

PS15

Bundle sensor /2

14-C

PS16

Bundle registration plate home sensor

16-C

PS25

Stapler movement home sensor

12-C

PS26

Clincher up down home sensor

12-C

PS27

Saddle stitching press home sensor

11-C

PS28

Saddle stitching alignment home sensor /Rt

11-C

PS29

Saddle stitching alignment home sensor /Lt

11-C

PS30

Bundle clip lower limit sensor

12-C

PS31

Bundle arm rotation home sensor

16-C

PS32

Bundle arm home sensor

11-C

PS33

Bundle clip upper limit sensor

12-C

PS34

Bundle registration home sensor

14-C

PS35

Bundle press stage up down home motor

16-C

PS36

Bundle press movement home sensor

15-C

PS37

Bundle press home sensor

15-C

PS38

Bundle arm assist home sensor

11-C

PS39

Bundle arm assist upper limit sensor

11-C

PS40

Scraps box set sensor

16-C

PS41

Trimmer scraps full sensor

17-C

PS45

Bundle press stage up down limit sensor

17-C

PS47

Bundle press lower limit sensor

15-C

PS48

Scraps press home sensor

16-C

PS54

Bundle sensor /4

14-C

PS55

Trimmer registration sensor

15-C

PS57

Bundle exit sensor /2

17-C

PS58

Bundle tray set sensor

17-C

PS61

Bundle tray paper full sensor

17-C

1 2

P J48-1 J48-2 J48-3 J48-4

O 1

3 1 2

CN190-1

4 3

To front option or main body

4 6

20 CN12-1 NC CN12-2 M33_CLK CN12-3 NC CN12-4 NC CN12-5 NC CN12-6 M33_CONT CN12-7 M33_LD CN12-8 M33_FR

19

19

5 20

5 6

SDCB

CN363-11 24V CN363-10 24V CN363- 9 P.GND CN363- 8 P.GND CN363- 7 H/L CN363- 6 LD CN363- 5 CW/CCW CN363- 4 CLOCK CN363- 3 START/STOP CN363- 2 S.GND CN363- 1 NC

M33

7

6 15

AC CODE

16

AC INRET Circuit breaker/1

FT1 BLK

FT2 WIT

FT3

FT4

CBR1

CBR2

8

FT5 BLK FT7 3 1

FT6 WIT FT8 4 2

FT9

FT10

CN14- 1 TIME_0 CN14- 2 TIME_1 CN14- 3 TIME_2 CN14- 4 TIME_3 CN14- 5 TIME_4 CN14- 6 TIME_5 CN14- 7 TIME_6 CN14- 8 TIME_7 CN14- 9 TIME_8 CN14-10 TIME_9 CN14-11 TIME_10 CN14-12 TIME_11 CN14-13 TIME_12 CN14-14 TIME_13 CN14-15 TIME_14 CN14-16 TIME_15 CN14-17 TIME_16 CN14-18 TIME_17

CN10- 1 IRQ_4 CN10- 2 /IRQ_3 CN10- 3 /IRQ_1

CN7-A 1 KCIN_65 CN7-A 2 KCIN_66 CN7-A 3 KCIN_67 CN7-A 4 KCIN_68 CN7-A 5 KCIN_69 CN7-A 6 KCIN_70 CN7-A 7 KCIN_71 CN7-A 8 KCIN_72 CN7-A 9 KCIN_73 CN7-A10 KCIN_74 CN7-A11 KCIN_75 CN7-A12 KCIN_76 CN7-B 1 KCIN_77 CN7-B 2 KCIN_78 CN7-B 3 KCIN_79 CN7-B 4 KCIN_80 CN7-B 5 KCIN_81 CN7-B 6 KCIN_82 CN7-B 7 KCIN_83 CN7-B 8 KCIN_84 CN7-B 9 KCIN_85 CN7-B10 KCIN_86 CN7-B11 KCIN_87 CN7-B12 KCIN_88

CN5-A 1 KCOUT_57 CN5-A 2 KCOUT_58 CN5-A 3 KCOUT_59 CN5-A 4 KCOUT_60 CN5-A 5 KCOUT_61 CN5-A 6 KCOUT_62 CN5-A 7 KCOUT_63 CN5-A 8 KCOUT_64 CN5-A 9 KCOUT_65 CN5-A10 KCOUT_66 CN5-A11 KCOUT_67 CN5-A12 KCOUT_68 CN5-A13 KCOUT_69 CN5-A14 KCOUT_70 CN5-A15 KCOUT_71 CN5-A16 KCOUT_72 CN5-A17 KCOUT_73 CN5-A18 KCOUT_74 CN5-A19 KCOUT_75 CN5-A20 KCOUT_76 CN5-B 1 KCOUT_77 CN5-B 2 KCOUT_78 CN5-B 3 KCOUT_79 CN5-B 4 KCOUT_80 CN5-B 5 KCOUT_81 CN5-B 6 KCOUT_82 CN5-B 7 KCOUT_83 CN5-B 8 KCOUT_84 CN5-B 9 KCOUT_85 CN5-B10 KCOUT_86 CN5-B11 KCOUT_87 CN5-B12 KCOUT_88 CN5-B13 KCOUT_89 CN5-B14 KCOUT_90 CN5-B15 KCOUT_91 CN5-B16 KCOUT_92 CN5-B17 KCOUT_93 CN5-B18 KCOUT_94 CN5-B19 KCOUT_95 CN5-B20 KCOUT_96

CN4-A 1 KCIN_33 CN4-A 2 KCIN_34 CN4-A 3 KCIN_35 CN4-A 4 KCIN_36 CN4-A 5 KCIN_37 CN4-A 6 KCIN_38 CN4-A 7 KCIN_39 CN4-A 8 KCIN_40 CN4-A 9 KCIN_41 CN4-A10 KCIN_42 CN4-A11 KCIN_43 CN4-A12 KCIN_44 CN4-A13 KCIN_45 CN4-A14 KCIN_46 CN4-A15 KCIN_47 CN4-A16 KCIN_48 CN4-B 1 KCIN_49 CN4-B 2 KCIN_50 CN4-B 3 KCIN_51 CN4-B 4 KCIN_52 CN4-B 5 KCIN_53 CN4-B 6 KCIN_54 CN4-B 7 KCIN_55 CN4-B 8 KCIN_56 CN4-B 9 KCIN_57 CN4-B10 KCIN_58 CN4-B11 KCIN_59 CN4-B12 KCIN_60 CN4-B13 KCIN_61 CN4-B14 KCIN_62 CN4-B15 KCIN_63 CN4-B16 KCIN_64

8

NOISE FILTER NF BLK

WIT

CN24-2 RL1_P.GND

CN24-1 RL1_CONT

CN17-1 MTXD CN17-2 SG CN17-3 MCTS CN17-4 MRXD CN17-5 SG CN17-6 MRTS CN17-7 /PAPEROUT_2 CN17-8 NC

CN18-2 FNS2_SIN CN18-1 /FNS2_RTS

CN3- 1 KCOUT_41 CN3- 2 KCOUT_42 CN3- 3 KCOUT_43 CN3- 4 KCOUT_44 CN3- 5 KCOUT_45 CN3- 6 KCOUT_46 CN3- 7 KCOUT_47 CN3- 8 KCOUT_48 CN3- 9 KCOUT_49 CN3-10 KCOUT_50 CN3-11 KCOUT_51 CN3-12 KCOUT_52 CN3-13 KCOUT_53 CN3-14 KCOUT_54 CN3-15 KCOUT_55 CN3-16 KCOUT_56

7

FT13

14

6

FT14

18 CN191-5

10

CN191-6

5V

CN191-2

CN191-3 CN191-4

17

CN191-1

12 CN190-6

13 CN190-5

CN190-4

8

CN190-2

CN192-8

11 16

CN190-3

SG

5

J48-4 M33_CLK J48-3 M33_CONT J48-2 M33_LD J48-1 M33_FR

CN106-1 24V CN106-2 5V CN106-3 SG CN106-4 PG CN106-5 PG CN106-6 FG

4 2

9

CN106-1 24V CN106-2 5V CN106-3 SG CN106-4 PG CN106-5 PG CN106-6 FG

5

4

CN108-5 PAPER_OUT CN108-4 SG CN108-3 SG CN108-2 5V CN108-1 5V

3

15

CN192-6

5V

CN192-7

L

CN105-6 MTXD CN105-5 SG CN105-4 MCTS CN105-3 MRXD CN105-2 SG CN105-1 MRTS

8

CN6- 1 KCOUT_97 CN6- 2 KCOUT_98 CN6- 3 KCOUT_99 CN6- 4 KCOUT_100 CN6- 5 KCOUT_101 CN6- 6 KCOUT_102 CN6- 7 KCOUT_103 CN6- 8 KCOUT_104 CN6- 9 KCOUT_105 CN6-10 KCOUT_106 CN6-11 KCOUT_107 CN6-12 KCOUT_108 CN6-13 KCOUT_109 CN6-14 KCOUT_110 CN6-15 KCOUT_111 CN6-16 KCOUT_112

3

CN112-1 CN112-2

7 CN192-4

7

CN192-5

10 CN192-2

9

CN192-3

M

CN192-1

CN20-1 5V CN20-2 5V CN20-3 S.GND CN20-4 S.GND

2

CN103-1 24V CN103-2 5V CN103-3 SG CN103-4 PG CN103-5 PG CN103-6 FG

N

CN107-1 PAPER_OUT CN107-2 SG CN107-3 SG CN107-4 5V CN107-5 5V

CN16-1 SYS_SIN CN16-2 S.GND CN16-3 /SYS_RTS CN16-4 SYS_SOUT CN16-5 S.GND CN16-6 /SYS_CTS CN16-7 /PAPEROUT_1

CN19-4 FNS2_RTS CN19-3 FNS2_SIN CN19-2 NC(SYS_RTS) CN19-1 NC(SYS_SIN)

CN2-A 1 KCOUT_1 CN2-A 2 KCOUT_2 CN2-A 3 KCOUT_3 CN2-A 4 KCOUT_4 CN2-A 5 KCOUT_5 CN2-A 6 KCOUT_6 CN2-A 7 KCOUT_7 CN2-A 8 KCOUT_8 CN2-A 9 KCOUT_9 CN2-A10 KCOUT_10 CN2-A11 KCOUT_11 CN2-A12 KCOUT_12 CN2-A13 KCOUT_13 CN2-A14 KCOUT_14 CN2-A15 KCOUT_15 CN2-A16 KCOUT_16 CN2-A17 KCOUT_17 CN2-A18 KCOUT_18 CN2-A19 KCOUT_19 CN2-A20 KCOUT_20 CN2-B 1 KCOUT_21 CN2-B 2 KCOUT_22 CN2-B 3 KCOUT_23 CN2-B 4 KCOUT_24 CN2-B 5 KCOUT_25 CN2-B 6 KCOUT_26 CN2-B 7 KCOUT_27 CN2-B 8 KCOUT_28 CN2-B 9 KCOUT_29 CN2-B10 KCOUT_30 CN2-B11 KCOUT_31 CN2-B12 KCOUT_32 CN2-B13 KCOUT_33 CN2-B14 KCOUT_34 CN2-B15 KCOUT_35 CN2-B16 KCOUT_36 CN2-B17 KCOUT_37 CN2-B18 KCOUT_38 CN2-B19 KCOUT_39 CN2-B20 KCOUT_40

CN1-A 1 KCIN_1 CN1-A 2 KCIN_2 CN1-A 3 KCIN_3 CN1-A 4 KCIN_4 CN1-A 5 KCIN_5 CN1-A 6 KCIN_6 CN1-A 7 KCIN_7 CN1-A 8 KCIN_8 CN1-A 9 KCIN_9 CN1-A10 KCIN_10 CN1-A11 KCIN_11 CN1-A12 KCIN_12 CN1-A13 KCIN_13 CN1-A14 KCIN_14 CN1-A15 KCIN_15 CN1-A16 KCIN_16 CN1-B 1 KCIN_17 CN1-B 2 KCIN_18 CN1-B 3 KCIN_19 CN1-B 4 KCIN_20 CN1-B 5 KCIN_21 CN1-B 6 KCIN_22 CN1-B 7 KCIN_23 CN1-B 8 KCIN_24 CN1-B 9 KCIN_25 CN1-B10 KCIN_26 CN1-B11 KCIN_27 CN1-B12 KCIN_28 CN1-B13 KCIN_29 CN1-B14 KCIN_30 CN1-B15 KCIN_31 CN1-B16 KCIN_32

1

CN104-1 MTXD CN104-2 SG CN104-3 MCTS CN104-4 MRXD CN104-5 SG CN104-6 MRTS

CN111-1 CN111-2

CN9-A 1 5V CN9-A 2 5V CN9-A 3 NSW1-1 CN9-A 4 NSW1-2 CN9-A 5 NSW1-4 CN9-A 6 NSW1-8 CN9-A 7 NSW2-1 CN9-A 8 NSW2-2 CN9-A 9 NSW2-4 CN9-A10 NSW2-8 CN9-A11 NSW3-1 CN9-A12 NSW3-2 CN9-A13 NSW3-4 CN9-A14 NSW3-8 CN9-A15 NSW4-1 CN9-A16 NSW4-2 CN9-A17 NSW4-4 CN9-A18 NSW4-8 CN9-A19 NSW5-1 CN9-A20 NSW5-2 CN9-B 1 NSW5-4 CN9-B 2 NSW6 CN9-B 3 NSW8 CN9-B 4 NSW7 CN9-B 5 NLED0 CN9-B 6 NLED1 CN9-B 7 NLED2 CN9-B 8 NLED3 CN9-B 9 NLED4 CN9-B10 NLED5 CN9-B11 NLED6 CN9-B12 NLED7 CN9-B13 NC CN9-B14 NC CN9-B15 NC CN9-B16 NC CN9-B17 NC CN9-B18 NC CN9-B19 NC CN9-B20 NC

18.12 SD-501 3/4

29

9

J J

K K

L

SG

M

18

17

FT11

Power relay

RL1

Circuit breaker/2

Q

R 9

N

FT12 BLK

33

34

O

Trimmer paddle motor

P

Q

To rear option R

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 18. OVERALL WIRING DIAGRAM

bizhub PRO 1050/1050P /1050e/1050eP

18. OVERALL WIRING DIAGRAM

Field Service Ver3.0 Nov.2006

SD-501 location list Symbol

Part name

Location

SDCB

SD control board

1-K

CBR1

Circuit breaker /1

8-O

CBR2

Circuit breaker /2

8-P

NF

Noise filter

8-O

RL1

Power relay

9-P

M33

Trimmer paddle motor

7-P

33

34 CN195-1

CN195-2

10 ACSW

CN188-1A

CN188-2A BLK

WIT

Front door switch/Rt

MS1 CN188-1B

CN188-2B G/Y

CN189-1A

CN189-2A BLK

WIT CN189-1B

CN189-2B BLK

WIT CN195-3

CN195-4

R 11 BLK BLK

WIT

Front door switch/Lt

MS2 WIT

G/Y

BLK

WIT

G/Y

BLK

WIT CN183-5 : Frame GND

CN183-1 : Line (H)

CN183-3 : Neutral (N)

CN184-5 : Frame GND

CN184-1 : Line (H)

CN184-3 : Neutral (N)

Q CN185-5 : Frame GND

CN185-1 : Line (H)

CN185-3 : Neutral (N)

12

P

CN181-8 :+V/24V CN181-7 :+V/24V CN181-6 :+V/24V CN181-5 :+V/24V CN181-4 :-V/PGND CN181-3 :-V/PGND CN181-2 :-V/PGND CN181-1 :-V/PGND

CN182-8 :+V/24V CN182-7 :+V/24V CN182-6 :+V/24V CN182-5 :+V/24V CN182-4 :-V/PGND CN182-3 :-V/PGND CN182-2 :-V/PGND CN182-1 :-V/PGND

13 14 15

Trimmer unit

16

PS59 Trimmer board replacement sensor

17

M30

27

Stapler motor/Lt

23

CN351- 5 MOTOR_24V CN351-11 MOTOR_DRV CN351- 2 NC CN351- 4 NC CN351- 6 NC CN351- 8 5V CN351- 9 5V CN351-10 S.GND CN351-12 S.GND CN351- 1 STA_LOW CN351- 3 STA_HP CN351- 7 CLINCH

M

CN353-1 CLI_SD_DRV CN353-2 CLI_SD_GND

JAMIB/2

CN350- 2 NC CN350- 4 NC CN350- 6 NC CN350- 8 5V CN350- 9 5V CN350-10 S.GND CN350-12 S.GND CN350- 1 STA_LOW CN350- 3 STA_HP CN350- 7 CLINCH CN350- 5 MOTOR_24V CN350-11 MOTOR_DRV

-9 -10 J32-14 -13 -12 -11 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1

-9 -10 J32- 1 -2 -3 -4 -5 -6 -7 -8 -9 -10 -11 -12 -13 -14

J33- 1 -2 -3 -4 -5 -6 -7 -8 J33- 1 -2 -3 -4 -5 -6 -7 -8

11

SD10

CN2??- 3 S.GND CN2??- 2 SIG CN2??- 1 5V

CN2??- 3 S.GND CN2??- 2 SIG CN2??- 1 5V

CN2??- 3 S.GND CN2??- 2 SIG CN2??- 1 5V

16

Clincher solenoid/Lt

M29

PS53

Trimmer press home sensor

L

Stapler motor/Rt

PS52

Trimmer press upper limit sensor

CN2??- 3 S.GND CN2??- 2 SIG CN2??- 1 5V

15

SD9

PS51

CN2??- 1 24V CN2??- 2 DRV CN2??- 3 S.GND CN2??- 2 SIG CN2??- 1 5V

31

Clincher solenoid/Rt

PS50 Trimmer blade home sensor Trimmer blade upper limit sensor

SD11

CN2??- 1 24V CN2??- 2 DRV

CN2??- 1 24V CN2??- 2 DRV

14

Trimmer board solenoid

M32

CN180-8 :+V/24V CN180-7 :+V/24V CN180-6 :+V/24V CN180-5 :+V/24V CN180-4 :-V/PGND CN180-3 :-V/PGND CN180-2 :-V/PGND CN180-1 :-V/PGND

M31

13

CN352-1 CLI_SD_DRV CN352-2 CLI_SD_GND

O

12

Trimmer press motor

30

Trimmer blade motor

JAMIB/1

DCPS1

11

DCPS2

-6 -5 -4 -3 -2 -1

10

DCPS3

J46-1 -2 -3 -4 -5 -6

K CN370- 6 5V CN370- 5 LED1 CN370- 4 LED2 CN370- 3 LED3 CN370- 2 LED4 CN370- 1 NC

CN370- 6 5V CN370- 5 LED1 CN370- 4 LED2 CN370- 3 LED3 CN370- 2 LED4 CN370- 1 NC

18.13 SD-501 4/4

32

17 18

J J

K

12

13

14

L

21 22 21 23 25 26 22 24 27

18

28

28 24

M

25 26

N N

O

P

Stapler/Clincher Q

Symbol

Connector Faston Crimp Relay connector

R

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 18. OVERALL WIRING DIAGRAM

bizhub PRO 1050/1050P /1050e/1050eP

18. OVERALL WIRING DIAGRAM

Field Service Ver3.0 Nov.2006

SD-501 location list Symbol

Part name

Location

JAMIB/1

Jam indicator board /1

10-K

JAMIB/2

Jam indicator board /2

11-K

M29

Stapler motor /Rt

16-N

M30

Stapler motor /Lt

17-N

M31

Trimmer blade motor

15-N

M32

Trimmer press motor

15-N

MS1

Front door switch /Rt

10-P

MS2

Front door switch /Lt

11-P

PS50

Trimmer blade home sensor

15-N

PS51

Trimmer blade upper limit sensor

15-N

PS52

Trimmer press upper limit sensor

15-N

PS53

Trimmer press home sensor

16-N

PS59

Trimmer board replacement sensor

16-N

SD9

Clincher solenoid /Rt

16-N

SD10

Clincher solenoid /Lt

17-N

SD11

Trimmer board solenoid

15-N

DCPS1

DC power supply /1

12-O

DCPS2

DC power supply /2

12-P

DCPS3

DC power supply /3

12-Q

H

1 2 3 4 5 6 7

J47- 2 J47- 1

J47- 3

J47- 4

J41-18 J41-17

-3 -4

-2

-1

-1 -2

-2 -1

-2 -1

-2 -1

-2 -1

-2 -1

PS #110

PS #110

Exhaust fan /1

Exhaust fan /2 Pellet supply cooling fan motor

SC entrance conveyance motor

SC switchback conveyance motor

SC alignment motor

SC bundle conveynace motor

Clamp entranse movement motor

SC switchback release motor SC roller release motor SC stopper solenoid FD alignment solenoid

Clamp entranse roller release motor SC pressure arm solenoid Straight gate solenoid

Clamp alignment motor

Clamp motor

Clamp rotation motor

Glue tank movement motor

M80 M81 M4

M11

M12

M15

M17

M19 M13 M18 SD12 SD11

M20 SD13 SD91

M21 M22

M23

M31

CN116- 1 DRV1 CN116- 2 DRV2

FT-2

FT-1

CN117- 1 DRV1 CN117- 2 DRV2

CN149- 1 24V CN149- 2 DRV

CN148- 1 24V CN148- 2 DRV

CN148- 1 24V CN148- 2 DRV

Glue apply roller motor

Glue tank up solenoid /1 Glue tank up solenoid /2 Glue equalize up solenoid Pellet supply arm motor

Pellet supply door switch Pellet supply motor

M32

SD31 SD33 SD32 M34 MS 1 M33

CN115-11 24V CN115-10 24V CN115- 9 P.GND CN115- 8 P.GND CN115- 7 H/L CN115- 6 LD CN115- 5 CW/CCW CN115- 4 CLOCK CN115- 3 START/STOP CN115- 2 S.GND CN115- 1 5V

Front door lock solenoid

SD80

7 8

PBDB(1/2)

8

CN59-A 1 M2_LD CN59-A 2 AD_SUB1 CN59-A 3 VR71_SIG CN59-A 4 PS82_SIG CN59-A 5 PS77_SIG CN59-A 6 PS76_SIG CN59-A 7 PS75_SIG CN59-A 8 PS74_SIG CN59-A 9 SIN_9 CN59-A10 PS71_SIG CN59-A11 TRAY_SET(SW71) CN59-A12 24V_DEC CN59-B 1 SIN_7 CN59-B 2 M81_LD CN59-B 3 AD_SUB2 CN59-B 4 M4_LD CN59-B 5 PS92_SIG CN59-B 6 PS91_SIG CN59-B 7 M80_LD CN59-B 8 M74_LD CN59-B 9 M72_LD CN59-B10 M71_LD CN59-B11 M32_LD CN59-B12 M91_LD

CN83- 4 M33_DRV1 CN83- 5 M33_DRV2 CN68- 6 PGND(NC)

CN68- 1 24V1_OUT CN68- 2 PGND(NC) CN68- 3 24V1_IN

CN83- 16 M34_DRV1 CN83- 17 M34_DRV2

-B 3 -B 4

7

J42-B 9 J42-B 8

6

CN83- 14 SD32_24V CN83- 15 SD32_DRV

5

-B 1 -B 2

8

J42-B11 J42-B10

E (DB CN70)

9

CN83- 12 SD31_24V CN83- 13 SD31_DRV

-A 1 -A 2 -A 3 -A 4 -A 5 -A 6 -A 7 -A 8 -A 9 -A10 -A11

4 CN114- 2 COM CN114- 5 COM CN114- 1 A CN114- 3 A/ CN114- 4 B CN114- 6 B/

CN113- 1 DRV1 CN113- 2 DRV2

CN112- 1 DRV1 CN112- 2 DRV2

Sub tray exit solenoid

SD4

6

CN58-A 1 SOUT14 CN58-A 2 SOUT13 CN58-A 3 M48_CONT CN58-A 4 M34_F/R CN58-A 5 M34_CONT CN58-A 6 M33_F/R CN58-A 7 M33_CONT CN58-A 8 M23_F/R CN58-A 9 M23_CONT CN58-A10 M23_F/R CN58-A11 M22_CONT CN58-A12 M20_F/R CN58-A13 M20_CONT CN58-A14 M18_F/R CN58-A15 M18_CONT CN58-A16 M13_F/R CN58-A17 M13_CONT CN58-B 1 SOUT16 CN58-B 2 SOUT15 CN58-B 3 M73_F/R CN58-B 4 M73_CONT CN58-B 5 M64_F/R CN58-B 6 M64_CONT CN58-B 7 M63_F/R CN58-B 8 M63_CONT CN58-B 9 M60_F/R CN58-B10 M60_CONT CN58-B11 M50_F/R CN58-B12 M50_CONT CN58-B13 M49_F/R CN58-B14 M49_CONT CN58-B15 M48_F/R CN58-B16 SOUT10 CN58-B17 SOUT9

J42-A11 J42-A10 J42-A 9 J42-A 8 J42-A 7 J42-A 6 J42-A 5 J42-A 4 J42-A 3 J42-A 2 J42-A 1

-5

-3 -4

-1 -2

CN111- 3 COM CN111- 9 COM CN111- 1 A CN111- 5 A/ CN111- 7 B CN111-11 B/

CN157- 1 24V CN157- 2 DRV

CN146- 1 24V CN146- 2 DRV

CN110- 1 DRV1 CN110- 2 DRV2

CN144- 1 24V CN144- 2 DRV

Sub tray gate solenoid

SD3

Clamp

CN83- 1 M32_24V CN83- 2 M32_24V CN83- 3 M32_PGND CN83- 4 M32_PGND CN83- 5 M32_H/L CN83- 6 M32_LD CN83- 7 M32_F/R CN83- 8 M32_CLK CN83- 9 M32_CONT CN83- 10 M32_SGND CN83- 11 M32_5V

J31- 1

J31- 3 J31- 2

J31- 5 J31- 4

-2 -1

-2 -1

-2 -1

-2 -1

CN145- 1 24V CN145- 2 DRV

CN108- 1 DRV1 CN108- 2 DRV2

CN105- 2 DRV1 CN105- 1 DRV2

CN109- 1 COM CN109- 2 COM CN109- 3 A CN109- 4 A/ CN109- 5 B CN109- 6 B/

CN107- 5 COM CN107- 2 COM CN107- 4 A CN107- 6 A/ CN107- 3 B CN107- 1 B/

CN106- 3 COM CN106- 9 COM CN106- 1 A CN106- 5 A/ CN106- 7 B CN106-11 B/

CN104- 3 COM CN104- 9 COM CN104- 1 A CN104- 5 A/ CN104- 7 B CN104-11 B/

CN103- 3 COM CN103- 9 COM CN103- 1 A CN103- 5 A/ CN103- 7 B CN103-11 B/

CN139- 1 DRV CN139- 2 EM CN139- 3 PGND

CN158- 1 DRV CN158- 2 EM CN158- 3 H/L CN158- 4 PGND

CN138- 1 DRV CN138- 2 EM CN138- 3 H/L CN138- 4 PGND

CN153- 1 DRV1 CN153- 2 DRV2

Entrance gate solenoid

SD1

5

CN82- 5 M23_DRV1 CN82- 6 M23_DRV2 CN82- 7 RSV_SD1_24V CN82- 8 RSV_SD1_DRV

CN82- 3 SD21_24V CN82- 4 SD21_DRV

CN82- 1 M22_DRV1 CN82- 2 M22_DRV2

CN73- 1 M21_24V CN73- 2 M21_24V CN73- 3 M21_DRV_A CN73- 4 M21_DRV_A/ CN73- 5 M21_DRV_B CN73- 6 M21_DRV_B/

-3 -4

-1 -2

-1 -2

-2 -1

-2 -1

-6 -5 -4 -3 -2 -1

-3 -2 -1

-2 -1

CN143- 1 24V CN143- 2 DRV

CN142- 1 24V CN142- 2 DRV

Bypass gate solenoid

SD2

Sub compile

CN56-A 1 M61_CONT2 CN56-A 2 M61_CONT1 CN56-A 3 M61_F/R CN56-A 4 M61_EN CN56-A 5 M61_MODE1 CN56-A 6 M61_CLK CN56-A 7 M47_CONT2 CN56-A 8 M47_CONT1 CN56-A 9 M47_F/R CN56-A10 M47_EN CN56-A11 M47_MODE1 CN56-A12 M47_CLK CN56-A13 M46_CONT2 CN56-A14 M46_CONT1 CN56-A15 M46_F/R CN56-A16 M46_EN CN56-A17 M46_MODE1 CN56-A18 M46_CLK CN56-B 1 M80_H/L CN56-B 2 M80_CONT CN56-B 3 M81_H/L CN56-B 4 M72_CONT CN56-B 5 M71_H/L CN56-B 6 M71_CONT CN56-B 7 M65_/B CN56-B 8 M65_B CN56-B 9 M65_/A CN56-B10 M65_A CN56-B11 M62_/B CN56-B12 M62_B CN56-B13 M62_/A CN56-B14 M62_A CN56-B15 M19_/B CN56-B16 M19_B CN56-B17 M19_/A CN56-B18 M19_A

1 SUB1_CONT2 2 SUB1_CONT1 3 SUB1_F/R 4 SUB1_EN 5 SUB1_MODE1 6 SUB1_CLK

CN81-B 9 SD91_24V CN81-B10 SD91_DRV CN81-B11 NC

J20- 8 J20- 7

J20-10 J20- 9

-7 -8

J10-14 J10-13

-2 -1

-2 -1

CN140- 1 24V CN140- 2 DRV

CN141- 1 24V CN141- 2 DRV

4

CN81-B 7 SD13_24V CN81-B 8 SD13_DRV

CN81-B 5 M20_DRV1 CN81-B 6 M20_DRV2

F J21- 2 J21- 1

-5 -6

J10-16 J10-15

52

CN81-B 3 SD11_24V CN81-B 4 SD11_DRV

CN81-B 1 SD12_24V CN81-B 2 SD12_DRV

CN81-A 9 M18_DRV1 CN81-A10 M18_DRV2 CN81-A11 NC

CN81-A 7 M13_DRV1 CN81-A 8 M13_DRV2

CN81-A 1 M19_24V CN81-A 2 M19_24V CN81-A 3 M19_DRV_A CN81-A 4 M19_DRV_A/ CN81-A 5 M19_DRV_B CN81-A 6 M19_DRV_B/

-3 -4

J10-18 J10-17

-2 -1

-2 -1

3

CN60CN60CN60CN60CN60CN60-

CN57-A 1 SD2_CONT CN57-A 2 SD1_CONT CN57-A 3 M74_H/L CN57-A 4 M74_F/R CN57-A 5 M74_CLK CN57-A 6 M74_CONT CN57-A 7 M32_H/L CN57-A 8 M32_F/R CN57-A 9 M32_CLK CN57-A10 M32_CONT CN57-A11 M91_H/L CN57-A12 M91_F/R CN57-A13 M91_CLK CN57-A14 M91_CONT CN57-A15 M2_H/L CN57-A16 M2_F/R CN57-A17 M2_CLK CN57-A18 M2_CONT CN57-B 1 SOUT17 CN57-B 2 CL72_CONT CN57-B 3 CL71_CONT CN57-B 4 SD80_F/R CN57-B 5 SD80_CONT CN57-B 6 SD72_CONT CN57-B 7 SD71_CONT CN57-B 8 SD43_CONT CN57-B 9 SD42_CONT CN57-B10 SD41_CONT CN57-B11 SD32_CONT CN57-B12 SD31_CONT CN57-B13 SD21_CONT CN57-B14 SD13_CONT CN57-B15 SD12_CONT CN57-B16 SD11_CONT CN57-B17 SD4_CONT CN57-B18 SD3_CONT

-1 -2

J10-20 J10-19

Conveyance/Main frame

CN72- 1 M15_24V CN72- 2 M15_24V CN72- 3 M15_DRV_A CN72- 4 M15_DRV_A/ CN72- 5 M15_DRV_B CN72- 6 M15_DRV_B/ CN72- 7 NC CN72- 8 M17_24V CN72- 9 M17_24V CN72- 10 M17_DRV_A CN72- 11 M17_DRV_A/ CN72- 12 M17_DRV_B CN72- 13 M17_DRV_B/

CN71- 7 M12_24V CN71- 8 M12_24V CN71- 9 M12_DRV_A CN71- 10 M12_DRV_A/ CN71- 11 M12_DRV_B CN71- 12 M12_DRV_B/

-1 -2

J16-6 J16-7

2

CN71- 1 M11_24V CN71- 2 M11_24V CN71- 3 M11_DRV_A CN71- 4 M11_DRV_A/ CN71- 5 M11_DRV_B CN71- 6 M11_DRV_B/

CN61- 2 M4_PGND CN61- 3 M80_DRV CN61- 4 M80_PGND

CN61- 1 M4_DRV

CN80-B 9 M4_LD CN80-B10 M80_LD CN80-B11 M80_H/L CN80-B12 M81_LD CN80-B13 M81_H/L

CN80-B 7 SD80_DRV1 CN80-B 8 SD80_DRV2

CN80-B 5 SD4_24V CN80-B 6 SD4_DRV

CN80-B 3 SD3_24V CN80-B 4 SD3_DRV

CN80-B 1 SD1_24V CN80-B 2 SD1_DRV

CN80-A12 SD2_24V CN80-A13 SD2_DRV

Intermediate conveyance motor

Entrance conveyance motor

M2

CN101-11 24V CN101-10 24V CN101- 9 P.GND CN101- 8 P.GND CN101- 7 H/L CN101- 6 LD CN101- 5 CW/CCW CN101- 4 CLOCK CN101- 3 START/STOP CN101- 2 S.GND CN101- 1 5V

M1

1

CN55-A 1 M43_CLK CN55-A 2 M42_CONT2 CN55-A 3 M42_CONT1 CN55-A 4 M42_F/R CN55-A 5 M42_EN CN55-A 6 M42_MODE1 CN55-A 7 M42_CLK CN55-A 8 M41_CONT2 CN55-A 9 M41_CONT1 CN55-A10 M41_F/R CN55-A11 M41_EN CN55-A12 M41_MODE1 CN55-A13 M41_CLK CN55-A14 M31_CONT2 CN55-A15 M31_CONT1 CN55-A16 M31_F/R CN55-A17 M31_EN CN55-A18 M31_MODE1 CN55-A19 M31_CLK CN55-B 1 SOUT23 CN55-B 2 SOUT22 CN55-B 3 M45_CONT2 CN55-B 4 M45_CONT1 CN55-B 5 M45_F/R CN55-B 6 M45_EN CN55-B 7 M45_MODE1 CN55-B 8 M45_CLK CN55-B 9 M44_CONT2 CN55-B10 M44_CONT1 CN55-B11 M44_F/R CN55-B12 M44_EN CN55-B13 M44_MODE1 CN55-B14 M44_CLK CN55-B15 M43_CONT2 CN55-B16 M43_CONT1 CN55-B17 M43_F/R CN55-B18 M43_EN CN55-B19 M43_MODE1

G (Glue tank movement motor M31)

D

CN80-A 1 M2_24V CN80-A 2 M2_24V CN80-A 3 M2_PGND CN80-A 4 M2_PGND CN80-A 5 M2_H/L CN80-A 6 M2_LD CN80-A 7 M2_F/R CN80-A 8 M2_CLK CN80-A 9 M2_CONT CN80-A10 M2_SGND CN80-A11 M2_5V

C CN100- 2 COM CN100- 5 COM CN100- 1 A CN100- 3 A/ CN100- 4 B CN100- 6 B/

B

CN70- 1 M1_24V CN70- 2 M1_24V CN70- 3 M1_DRV_A CN70- 4 M1_DRV_A/ CN70- 5 M1_DRV_B CN70- 6 M1_DRV_B/ CN70- 7 M31_24V CN70- 8 M31_24V CN70- 9 M31_DRV_A CN70- 10 M31_DRV_A/ CN70- 11 M31_DRV_B CN70- 12 M31_DRV_B/

A

CN54-A 1 M15_MODE1 CN54-A 2 M15_CLK CN54-A 3 M12_CONT2 CN54-A 4 M12_CONT1 CN54-A 5 M12_F/R CN54-A 6 M12_EN CN54-A 7 M12_MODE1 CN54-A 8 M12_CLK CN54-A 9 M11_CONT2 CN54-A10 M11_CONT1 CN54-A11 M11_F/R CN54-A12 M11_EN CN54-A13 M11_MODE1 CN54-A14 M11_CLK CN54-A15 M1_CONT2 CN54-A16 M1_CONT1 CN54-A17 M1_F/R CN54-A18 M1_EN CN54-A19 M1_MODE1 CN54-A20 M1_CLK CN54-B 1 M4_CONT CN54-B 2 SD61_F/R CN54-B 3 SD61_CONT CN54-B 4 SD91_CONT CN54-B 5 M21_CONT2 CN54-B 6 M21_CONT1 CN54-B 7 M21_F/R CN54-B 8 M21_EN CN54-B 9 M21_MODE1 CN54-B10 M21_CLK CN54-B11 M17_CONT2 CN54-B12 M17_CONT1 CN54-B13 M17_F/R CN54-B14 M17_EN CN54-B15 M17_MODE1 CN54-B16 M17_CLK CN54-B17 M15_CONT2 CN54-B18 M15_CONT1 CN54-B19 M15_F/R CN54-B20 M15_EN

18.14 PB-501 1/4

9

Glue tank A

B

C

51 52

8 9

D

4 5 6 7

E

51

F

G

I 101

9

H

I

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 18. OVERALL WIRING DIAGRAM

bizhub PRO 1050/1050P /1050e/1050eP

18. OVERALL WIRING DIAGRAM

Field Service Ver3.0 Nov.2006

PB-501 location list Symbol M1

Part name Entrance conveyance motor

Location 1-C

M2

Intermediate conveyance motor

1-C

M4

Pellet supply cooling fan motor

3-C

M11

SC entrance conveyance motor

3-C

M12

SC switchback conveyance motor

3-C

M13

SC switchback release motor

4-C

M15

SC alignment motor

3-C

M17

SC bundle conveynace motor

4-C

M18

SC roller release motor

4-C

M19

Clamp entranse movement motor

4-C

M20

Clamp entranse roller release motor

5-C

M21

Clamp alignment motor

5-C

M22

Clamp motor

6-C

M23

Clamp rotation motor

6-C

M31

Glue tank movement motor

6-C

M32

Glue apply roller motor

6-C

M33

Pellet supply motor

8-C

M34

Pellet supply arm motor

7-C

M80

Exhaust fan /1

3-C

M81

Exhaust fan /2

2-C

MS1

Pellet supply door switch

3-C

PBDB

PB drive board

1-G

SD1

Entrance gate solenoid

2-C

SD2

Bypass gate solenoid

2-C

SD3

Sub tray gate solenoid

2-C

SD4

Sub tray exit solenoid

2-C

SD11

FD alignment solenoid

5-C

SD12

SC stopper solenoid

5-C

SD13

SC pressure arm solenoid

5-C

SD31

Glue tank up solenoid /1

7-C

SD32

Cover paper glue up solenoid

7-C

SD33

Glue tank up solenoid /2

7-C

SD80

Front door lock solenoid

2-C

SD91

Straight gate solenoid

5-C

10 11 12 13 14

I 15 16

CN64- 1 RSV_M2_DRV1 CN64- 2 RSV_M2_DRV2 CN64- 3 RSV_M3_DRV1 CN64- 4 RSV_M3_DRV2 CN64- 5 AD_SUB2

-15 -21 -14 -12 -9 -10 -1 -13

-19

-18

-20 -2

-11

-16

-4

-3

-23

-22 -17

J73-15 J73-21 J73-14 J73-12 J73- 9 J73-10 J73- 1 J73-13

J73-19

J73-18

J73-20 J73- 2

J73-11

J73-16

J73- 4

J73- 3

J73-23

J73-22 J73-17

PBDB(2/2) CN88- 1 SGND CN88- 2 PS91_SIG CN88- 3 5V CN88- 4 SGND CN88- 5 PS92_SIG CN88- 6 5V CN88- 7 SGND CN88- 8 RSV_PS2_SIG CN88- 9 5V CN88- 10 SGND CN88- 11 AD_SUB1 CN88- 12 5V

17

PS77 PS82 PS74 PS75

M71 M72

CN226- 3 SGND CN226- 2 SIG CN226- 1 5V CN231- 3 SGND CN231- 2 SIG CN231- 1 5V CN223- 3 SGND CN223- 2 SIG CN223- 1 5V CN224- 3 SGND CN224- 2 SIG CN224- 1 5V

CN134- 1 DRV CN134- 2 EM CN134- 3 PGND

CN135- 1 DRV CN135- 2 EM CN135- 3 PGND

Cover paper tray fan /2

Cover paper tray fan /1

Cover paper conveyance sensor /1

Cover paper tray upper limit sensor

Cover paper tray knob sensor

Cover paper conveyance sensor /3

Cover paper conveyance sensor /2

AC CODE BLK

WIT FT8 FT10 WIT FT12 4

FT5 BLK FT7 FT9 BLK FT11 3

CN239-1A

J7-2 WIT J8-2 J8-2 WIT CN239-2A

Front door switch WIT

BLK

DCPU/2

(with interlock)

13 19

CN248-2B

CN248-1B

MS3

14 15

CN248-2A

CN248-1A

(without interlock)

DCPU/1

16 18 11

18

NF1

CN239-1B BLK

CN239-2B WIT

2

1

102

DCPU/3

G

CN89- 1 M91_24V CN89- 2 M91_24V CN89- 3 M91_PGND CN89- 4 M91_PGND CN89- 5 M91_H/L CN89- 6 M91_LD CN89- 7 M91_F/R CN89- 8 M91_CLK CN89- 9 M91_CONT CN89- 10 M91_SGND CN89- 11 M91_5V

17

WIT

Circuit breaker

CBR

WIT

PS76

CN225- 3 SGND CN225- 2 SIG CN225- 1 5V

FT6

BLK

PS71

CN222- 3 SGND CN222- 2 SIG CN222- 1 5V

J8-1 BLK

J7-2

J7-1

J7-3

J7-4

J2-2

Cover paper pick up solenoid

SD71 CN151- 1 24V CN151- 2 DRV

J8-3

J8-1

J2-1

Cover paper separation clutch

MC72 CN155- 1 24V CN155- 2 DRV

J8-4

J8-3

BLK

WIT

Cover paper pick up clutch

MC71 CN154- 1 24V CN154- 2 DRV

J8-4

BLK

J7-1

BLK

Cover paper tray lift motor

M73 CN136- 1 DRV1 CN136- 2 DRV2

17

CN65-1 :LINE(H)

Cover paper tray solenoid

SD72 CN152- 1 24V CN152- 2 DRV

Cover paper empty sensor

Cover paper feed motor

M74

CN47-2A

CN65-3 :LINE(N)

SD61 CN153- 1 DRV1 CN153- 2 DRV2

WIT

J7-3

BLK

Booklet door solenoid

M64 CN132- 1 DRV1 CN132- 2 DRV2

J7-4

CN95-1 㧦㧗V/5V CN95-2 㧦㧗V/5V CN95-3 㧦-V/SGND CN95-4 㧦-V/SGND

CN47-1A

WIT

Booklet movement motor

M65

MS2

CN92-1 PS_ON CN92-2 PGND

BLK

CN47-1B

CN67-1 :LINE(H)

Booklet stopper motor

M63 CN131- 1 DRV1 CN131- 2 DRV2 CN133- 1 COM CN133- 2 COM CN133- 3 A CN133- 4 A/ CN133- 5 B CN133- 6 B/

Booklet conveyance belt motor

AC INRET

CN97-2 -V/PGND CN97-1 -V/PGND

WIT

J2-3

J2-4

-3 -2 -1

Booklet conveyance belt up down motor

M62

CN130- 1 COM CN130- 2 COM CN130- 3 A CN130- 4 A/ CN130- 5 B CN130- 6 B/

CN47-2B

CN67-5 :LINE(N)

-1 -2 -3

J82-3 J82-2 J82-1

-3 -2 -1

Booklet conveyance belt movement motor

M61

CN129- 3 COM CN129- 9 COM CN129- 1 A CN129- 5 A/ CN129- 7 B CN129-11 B/

Cover paper tray

CN97-6 㧗V/24V CN97-5 㧗V/24V CN97-4 㧗V/24V CN97-3 -V/PGND

-1 -2 -3

J81-3 J81-2 J81-1

BLK

CN66-1 :LINE(H)

-1 -2 -3

J80-6 J80-5 J80-4

Cutter HP sensor

SD41 CN150- 1 24V CN150- 2 DRV

WIT

BLK

-4 -5 -6

J80-3 J80-2 J80-1

Cutter motor (Within the cutter unit)

M50

CN137-11 24V CN137-10 24V CN137- 9 P.GND CN137- 8 P.GND CN137- 7 H/L CN137- 6 LD CN137- 5 CW/CCW CN137- 4 CLOCK CN137- 3 START/STOP CN137- 2 S.GND CN137- 1 5V

Cover paper folding motor /Rt

M48 CN127- * DRV1 CN127- * DRV2

Cover paper feed

CN93-1 PS_ON CN93-2 PGND

CN66-5 :LINE(N)

-1 -2 -3

J84-3 J84-2 J84-1

WIT

-1 -2 -3

J83-3 J83-2 J83-1

-2 -1

-2 -1

-2 -1

-2 -1

-2 -1

-6 -5 -4 -3 -2 -1

-6 -5 -4 -3 -2 -1

-2 -1

-1Red -2Black

16

CN98-2 -V/PGND CN98-1 -V/PGND

CN98-6 㧗V/24V CN98-5 㧗V/24V CN98-4 㧗V/24V CN98-3 -V/PGND

-24

-1 -2

J70- 2 J70- 1

J73-24

-1 -2

J92- 2 J92- 1

CN166-6 CN166-5

15

CN52-6 PGND CN52-5 PGND CN52-4 PGND CN52-3 24V2 CN52-2 24V2 CN52-1 24V2

CN87-B 7 PS75_SIG CN87-B 8 RSV_PS1_SIG CN87-B 9 NC CN87-B10 NC CN87-B11 SGND CN87-B12 M71/72_DRV

CN87-B 6 PS74_SIG

CN87-B 5 PS82_SIG

CN87-B 4 PS77_SIG

CN87-B 3 PS76_SIG

CN87-B 2 PS71_SIG

CN87-B 1 SD71_DRV

CN87-A12 CL72_DRV

-1 -2 -3 -4 -5 -6

J62-18 J62-17 J62-16 J62-15 J62-14 J62-13

-1 -2

CN125- 1 DRV1 CN125- 2 DRV2

Booklet

CN87-A11 CL71_DRV

CN87-A 1 24V1 CN87-A 2 PGND CN87-A 3 NC CN87-A 4 NC CN87-A 5 5V CN87-A 6 TRAY_SET CN87-A 7 M71_LD CN87-A 8 M72_LD CN87-A 9 M73_DRV1 CN87-A10 M73_DRV2

-1 -2 -3 -4 -5 -6 J61-15 J61-14 J61-13 J61-12 J61-11 J61-10

J53-9 J53-8

M49 CN126- 1 DRV1 CN126- 2 DRV2

14

CN51-4 PGND CN51-3 PGND CN51-2 24V1 CN51-1 24V1

CN50- 4 SGND CN50- 3 SGND CN50- 2 5V CN50- 1 5V

CN86- 12 SD72_24V CN86- 13 SD72_DRV

CN86- 1 M74_24V CN86- 2 M74_24V CN86- 3 M74_PGND CN86- 4 M74_PGND CN86- 5 M74_H/L CN86- 6 M74_LD CN86- 7 M74_F/R CN86- 8 M74_CLK CN86- 9 M74_CONT CN86- 10 M74_SGND CN86- 11 M74_5V

CN69- 3 PGND(NC) CN69- 4 SD61_DRV1 CN69- 5 SD61_DRV1

CN69- 1 M64_DRV1 CN69- 2 M64_DRV2

CN85-B 7 M60_DRV1 CN85-B 8 M60_DRV2

-8 -9

J91- 2 J91- 1

J64- 8 J64- 7

-6 -7

J91- 4 J91- 3

Cover paper folding motor /Lt

M45

CN122- 5 COM CN122- 2 COM CN122- 4 A CN122- 6 A/ CN122- 3 B CN122- 1 B/

Cover paper conveyance arm motor /Lt

13

CN86- 14 RSV_SD2_24V CN86- 15 RSV_SD2_DRV

H CN85-B 1 M65_24V CN85-B 2 M65_24V CN85-B 3 M65_DRV_A CN85-B 4 M65_DRV_A/ CN85-B 5 M65_DRV_B CN85-B 6 M65_DRV_B/

-4 -5

J91- 6 J91- 5

M44

CN121- 3 COM CN121- 9 COM CN121- 1 A CN121- 5 A/ CN121- 7 B CN121-11 B/

Cover paper conveyance arm motor /Rt

12

CN85-A 7 M63_DRV1 CN85-A 8 M63_DRV2

-2 -3

J91- 8 J91- 7

Cover paper conveyance motor

M43

CN120- 3 COM CN120- 9 COM CN120- 1 A CN120- 5 A/ CN120- 7 B CN120-11 B/

Booklet exit motor

Cover paper alignment motor

Cover paper table

CN85-A 1 M62_24V CN85-A 2 M62_24V CN85-A 3 M62_DRV_A CN85-A 4 M62_DRV_A/ CN85-A 5 M62_DRV_B CN85-A 6 M62_DRV_B/

-1

J91- 9

E

CN78- 1 NC CN78- 2 M61_24V CN78- 3 M61_24V CN78- 4 M61_DRV_A CN78- 5 M61_DRV_A/ CN78- 6 M61_DRV_B CN78- 7 M61_DRV_B/

-1 -2 -3 -4 -5 -6

J56- 6 J56- 5 J56- 4 J56- 3 J56- 2 J56- 1

D

CN84- 7 SD41_24V CN84- 8 SD41_DRV CN84- 9 SD42_24V CN84- 10 SD42_DRV CN84- 11 SD43_24V CN84- 12 SD43_DRV

-7 -8 -9 -10 -11 -12

J95- 6 J95- 5 J95- 4 J95- 3 J95- 2 J95- 1

M42

CN119- 3 COM CN119- 9 COM CN119- 1 A CN119- 5 A/ CN119- 7 B CN119-11 B/

11

CN84- 5 M50_DRV1 CN84- 6 M50_DRV2

CN84- 3 M48_DRV1 CN84- 4 M48_DRV2

CN84- 1 M49_DRV1 CN84- 2 M49_DRV2

-1 -2 -3 -4 -5 -6

J95-12 J95-11 J95-10 J95- 9 J95- 8 J95- 7

M41

CN118- 5 COM CN118- 2 COM CN118- 4 A CN118- 6 A/ CN118- 3 B CN118- 1 B/

10

CN74- 1 M45_24V CN74- 2 M45_24V CN74- 3 M45_DRV_A CN74- 4 M45_DRV_A/ CN74- 5 M45_DRV_B CN74- 5 M45_DRV_B/

CN77- 1 M43_24V CN77- 2 M43_24V CN77- 3 M43_DRV_A CN77- 4 M43_DRV_A/ CN77- 5 M43_DRV_B CN77- 6 M43_DRV_B/ CN77- 7 NC CN77- 8 M44_24V CN77- 9 M44_24V CN77- 10 M44_DRV_A CN77- 11 M44_DRV_A/ CN77- 12 M44_DRV_B CN77- 13 M44_DRV_B/

-1 -2 -3 -4 -5 -6 -7 -8 -9 -10 -11 -12 -13

F J94-13 J94-12 J94-11 J94-10 J94- 9 J94- 8 J94- 7 J94- 6 J94- 5 J94- 4 J94- 3 J94- 2 J94- 1

A

CN76- 1 M41_24V CN76- 2 M41_24V CN76- 3 M41_DRV_A CN76- 4 M41_DRV_A/ CN76- 5 M41_DRV_B CN76- 6 M41_DRV_B/ CN76- 7 NC CN76- 8 M42_24V CN76- 9 M42_24V CN76- 10 M42_DRV_A CN76- 11 M42_DRV_A/ CN76- 12 M42_DRV_B CN76- 13 M42_DRV_B/

M47

CN124- 5 COM CN124- 2 COM CN124- 4 A CN124- 6 A/ CN124- 3 B CN124- 1 B/

Cover paper table up down motor /Rr

M46

CN123- 5 COM CN123- 2 COM CN123- 4 A CN123- 6 A/ CN123- 3 B CN123- 1 B/

C Cover paper table up down motor /Fr

B

CN75- 7 M47_24V CN75- 8 M47_24V CN75- 9 M47_DRV_A CN75- 10 M47_DRV_A/ CN75- 11 M47_DRV_B CN75- 12 M47_DRV_B/

CN75- 1 M46_24V CN75- 2 M46_24V CN75- 3 M46_DRV_A CN75- 4 M46_DRV_A/ CN75- 5 M46_DRV_B CN75- 6 M46_DRV_B/

18.15 PB-501 2/4

18 Noise filter FT14

FT13

A

B

MS4

Upper door switch

C

WIT

BLK

D

E

F

G

20

12

H

I

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 18. OVERALL WIRING DIAGRAM

bizhub PRO 1050/1050P /1050e/1050eP

18. OVERALL WIRING DIAGRAM

Field Service Ver3.0 Nov.2006

PB-501 location list Symbol

Part name

Location

CBR

Circuit breaker

18-A

DCPU/1

DC power supply unit /1

17-F

DCPU/2

DC power supply unit /2

17-F

DCPU/3

DC power supply unit /3

18-F

M41

Cover paper alignment motor

10-C

M42

Booklet exit motor

10-C

M43

Cover paper conveyance arm motor /Rt

11-C

M44

Cover paper conveyance arm motor /Lt

11-C

M45

Cover paper conveyance motor

11-C

M46

Cover paper table up down motor /Fr

10-C

M47

Cover paper table up down motor /Rr

10-C

M48

Cover paper folding motor /Rt

12-C

M49

Cover paper folding motor /Lt

12-C

M50

Cutter motor

12-C

M61

Booklet conveyance belt motor

12-C

M62

Booklet conveyance belt movement motor

13-C

M63

Booklet conveyance belt up down motor

13-C

M64

Booklet movement motor

13-C

M65

Booklet stopper motor

13-C

M71

Cover paper tray fan /1

16-C

M72

Cover paper tray fan /2

16-C

M73

Cover paper tray lift motor

15-C

M74

Cover paper feed motor

14-C

MC71

Cover paper pick up clutch

15-C

MC72

Cover paper separation clutch

15-C

MS2

Front door switch

17-C

MS3

Upper door switch

18-C

MS4

Stacker door switch

18-B

NF

Noise filter

18-A

PBDB

PB drive board

10-H

PS71

Cover paper empty sensor

15-C

PS74

Cover paper tray upper limit sensor

16-C

PS75

Cover paper conveyance sensor /1

16-C

PS76

Cover paper conveyance sensor /2

15-C

PS77

Cover paper conveyance sensor /3

15-C

PS82

Cover paper tray knob sensor

16-C

SD41

Cover paper lift solenoid

12-C

SD61

Booklet door solenoid

14-C

SD71

Cover paper pick up solenoid

15-C

SD72

Cover paper tray solenoid

14-C

R 1 CN171- 3 S.GND CN171- 2 SIG CN171- 1 5V

Sub tray full sensor PS5

SC entrance sensor PS2

Conveyance

2

Sub compile

3 4

CN181- 3 S.GND CN181- 2 SIG CN181- 1 5V

CN185- 3 S.GND CN185- 2 SIG CN185- 1 5V CN182- 3 S.GND CN182- 2 SIG CN182- 1 5V CN183- 3 S.GND CN183- 2 SIG CN183- 1 5V CN184- 3 S.GND CN184- 2 SIG CN184- 1 5V

SC paper detection sensor PS16 Clamp entrance roller release sensor PS19

Clamp rotation HP sensor PS24 Clamp alignment HP sensor PS21 Clamp HP sensor PS22 Clamp pressure sensor PS23

Clamp 5 6

Pellet count sensor PS37

CN249- 3 S.GND CN249- 2 SIG CN249- 1 5V

Pellet supply arm lower limit sensor PS39 Pellet supply door sensor PS40

7

Glue tank/Glue supply 8

CN241- * NO

CN203- 3 S.GND CN203- 2 SIG CN203- 1 5V CN206- 3 S.GND CN206- 3 S.GND CN206- 1 5V CN207- 3 S.GND CN207- 2 SIG CN207- 1 5V CN208- 3 S.GND CN208- 2 SIG CN208- 1 5V CN209- 3 S.GND CN209- 2 SIG CN209- 1 5V

Cover paper folding plate encorder sensor PS50 Cover paper folding plate position sensor PS51 Cover paper folding pressure sensor PS52

Cover paper sensor /Rt PS45

Cover paper sensor /Lt PS46

CN202- 3 S.GND CN202- 2 SIG CN202- 1 5V

Cover paper folding plate HP sensor /Lt PS49

CN201- 3 S.GND CN201- 2 SIG CN201- 1 5V

CN242- * COM

CN242- * NO

CN241- * COM

Cover paper switchback switch PS44

SW42

CN166-4 CN166-3 CN166-2 CN166-1

Cutter unit Yellow-3 Brown-4 Yellow-5 Brown-6

-1

-2

-1

-2

-1

-2

-1

-2

-3 -2 -1 -1 -2

-7 -6 -5 -4 -3 -2 -1 -3 -2 -1 -3 -2 -1

J34- 1 J34- 2 J34- 3 J33- 2 J33- 1

J53-3 J53-4 J53-5 J53-6 J53-7 J53-8 J53-9 J52- 1 J52- 2 J52- 3 J58- 1 J58- 2 J58- 3

-B 4 -B 3 -B 2 -B 1

-B19 -B18 -B17

J90-B 1 J90-B 2 J90-B 3

J90-B16 J90-B17 J90-B18 J90-B19

-A 3 -A 2 -A 1

J90-A17 J90-A18 J90-A19

-B 7 -B 6 -B 5

-A 4

J90-A16

J90-B13 J90-B14 J90-B15

-A 5

J90-A15

-B10 -B 9 -B 8

-A 6

J90-A14

J90-B10 J90-B11 J90-B12

-A 7

J90-A13

-B16 -B15 -B14

-A10 -A 9 -A 8

J90-A10 J90-A11 J90-A12

-B13 -B12 -B11

-A13 -A12 -A11

J90-A 7 J90-A 8 J90-A 9

J90-B 4 J90-B 5 J90-B 6

-A16 -A15 -A14

J90-B 7 J90-B 8 J90-B 9

-A19 -A18 -A17

-1 J43- 8

J90-A 4 J90-A 5 J90-A 6

-2

J43- 7

J90-A 1 J90-A 2 J90-A 3

-3

-3 -2 -1

J41-16 J41-17 J41-18

J43- 6

-6 -5 -4

J41-13 J41-14 J41-15

-4

-9 -8 -7

J41-10 J41-11 J41-12

-5

-10

J41- 9

J43- 5

-11

J41- 8

J43- 4

-12

J41- 7

-6

-13

J41- 6

-7

-16 -15 -14

J41- 3 J41- 4 J41- 5

-8

-B 3 -B 2 -B 1

J42-B 9 J42-B10 J42-B11

J43- 3

-B 4

J43- 2

-B 5

J43- 1

-B 6

J42-B 8

-B 5

J30-B 9

-B 7

-B10 -B 9 -B 8

J30-B 4 J30-B 5 J30-B 6

J42-B 7

-B13 -B12 -B11

J30-B 1 J30-B 2 J30-B 3

J42-B 6

-A 4 -A 3 -A 2 -A 1

J30-A10 J30-A11 J30-A12 J30-A13

J42-B 5

-B 6

J30-B 8

-B 4

-B 7 J30-B 7

-B 3 -B 2 -B 1

-A 7 -A 6 -A 5

J30-A 7 J30-A 8 J30-A 9

J30-B11 J30-B12 J30-B13

-A10 -A 9 -A 8 J30-A 4 J30-A 5 J30-A 6

J30-B10

-A13 -A12 -A11 J30-A 1 J30-A 2 J30-A 3

CN20-A12 M2_LD CN20-A11 AD_SUB1 CN20-A10 VR71_SIG CN20-A 9 PS82_SIG CN20-A 8 PS77_SIG CN20-A 7 PS76_SIG CN20-A 6 PS75_SIG CN20-A 5 PS74_SIG CN20-A 4 SIN_9 CN20-A 3 PS71_SIG CN20-A 2 TRAY_SET(SW71) CN20-A 1 24VDEC CN20-B12 SIN_7 CN20-B11 SIN_6 CN20-B10 AD_SUB2 CN20-B 9 M4_LD CN20-B 8 PS92_SIG CN20-B 7 PS91_SIG CN20-B 6 M80_LD CN20-B 5 M74_LD CN20-B 4 M72_LD CN20-B 3 M71_LD CN20-B 2 M32_LD CN20-B 1 M91_LD

CN19-A17 SOUT14 CN19-A16 SOUT13 CN19-A15 M48_CONT CN19-A14 M34_F/R CN19-A13 M34_CONT CN19-A12 M33_F/R CN19-A11 M33_CONT CN19-A10 M23_F/R CN19-A 9 M23_CONT CN19-A 8 M22_F/R CN19-A 7 M22_CONT CN19-A 6 M20_F/R CN19-A 5 M20_CONT CN19-A 4 M18_F/R CN19-A 3 M18_CONT CN19-A 2 M13_F/R CN19-A 1 M13_CONT CN19-B17 SOUT16 CN19-B16 SOUT15 CN19-B15 M73_F/R CN19-B14 M73_CONT CN19-B13 M64_F/R CN19-B12 M64_CONT CN19-B11 M63_F/R CN19-B10 M63_CONT CN19-B 9 M60_F/R CN19-B 8 M60_CONT CN19-B 7 M50_F/R CN19-B 6 M50_CONT CN19-B 5 M49_F/R CN19-B 4 M49_CONT CN19-B 3 M48_F/R CN19-B 2 SOUT10 CN19-B 1 SOUT9

CN17-A18 M61_CONT2 CN17-A17 M61_CONT1 CN17-A16 M61_F/R CN17-A15 M61_EN CN17-A14 M61_MODE1 CN17-A13 M61_CLK CN17-A12 M47_CONT2 CN17-A11 M47_CONT1 CN17-A10 M47_F/R CN17-A 9 M47_EN CN17-A 8 M47_MODE1 CN17-A 7 M47_CLK CN17-A 6 M46_CONT2 CN17-A 5 M46_CONT1 CN17-A 4 M46_F/R CN17-A 3 M46_EN CN17-A 2 M46_MODE1 CN17-A 1 M46_CLK CN17-B18 M80_H/L CN17-B17 M80_CONT CN17-B16 M72_H/L CN17-B15 M72_CONT CN17-B14 M71_H/L CN17-B13 M71_CONT CN17-B12 M65_/B CN17-B11 M65_B CN17-B10 M65_/A CN17-B 9 M65_A CN17-B 8 M62_/B CN17-B 7 M62_B CN17-B 6 M62_/A CN17-B 5 M62_A CN17-B 4 M19_/B CN17-B 3 M19_B CN17-B 2 M19_/A CN17-B 1 M19_A

CN21- 6 SUB1_CONT2 CN21- 5 SUB1_CONT1 CN21- 4 SUB1_F/R CN21- 3 SUB1_EN CN21- 2 SUB1_MODE1 CN21- 1 SUB1_CLK

CN18-A18 SD2_CONT CN18-A17 SD1_CONT CN18-A16 M74_H/L CN18-A15 M74_F/R CN18-A14 M74_CLK CN18-A13 M74_CONT CN18-A12 M32_H/L CN18-A11 M32_F/R CN18-A10 M32_CLK CN18-A 9 M32_CONT CN18-A 8 M3_H/L CN18-A 7 M3_F/R CN18-A 6 M3_CLK CN18-A 5 M3_CONT CN18-A 4 M2_H/L CN18-A 3 M2_F/R CN18-A 2 M2_CLK CN18-A 1 M2_CONT CN18-B18 SOUT17 CN18-B17 CL72_CONT CN18-B16 CL71_CONT CN18-B15 SD80_F/R CN18-B14 SD80_CONT CN18-B13 SD72_CONT CN18-B12 SD71_CONT CN18-B11 SD43_CONT CN18-B10 SD42_CONT CN18-B 9 SD41_CONT CN18-B 8 SD32_CONT CN18-B 7 SD31_CONT CN18-B 6 SD21_CONT CN18-B 5 SD13_CONT CN18-B 4 SD12_CONT CN18-B 3 SD11_CONT CN18-B 2 SD4_CONT CN18-B 1 SD3_CONT

8

CN35-B16 SGND CN35-B17 PS52_SIG CN35-B18 5V CN35-B19 NC

CN35-B13 SGND CN35-B14 PS51_SIG CN35-B15 5V

CN35-B10 SGND CN35-B11 PS50_SIG CN35-B12 5V

CN35-B 7 SGND CN35-B 8 PS49_SIG CN35-B 9 5V

CN35-B 4 SGND CN35-B 5 PS46_SIG CN35-B 6 5V

CN35-B 1 SGND CN35-B 2 PS45_SIG CN35-B 3 5V

CN35-A17 SGND CN35-A18 PS44_SIG CN35-A19 5V

CN35-A16 SGND

CN35-A15 SW42

CN35-A14 SGND

CN35-A13 SW41

CN35-A10 SGND CN35-A11 PS43_SIG CN35-A12 5V

CN35-A 7 SGND CN35-A 8 PS41_SIG CN35-A 9 5V

CN35-A 4 SGND CN35-A 5 PS48_SIG CN35-A 6 5V

CN35-A 1 SGND CN35-A 2 PS42_SIG CN35-A 3 5V

CN34- 8 SGND CN34- 9 NC

CN34- 7 TH4_SIG

CN34- 6 SGND

CN34- 5 TH3_SIG

CN34- 4 SGND

CN34- 3 TH2_SIG

CN34- 2 SGND

CN34- 1 TH1_SIG

CN33- 18 SGND CN33- 19 PS40_SIG CN33- 20 5V

CN33- 15 SGND CN33- 16 PS39_SIG CN33- 17 5V

CN33- 12 SGND CN33- 13 PS38_SIG CN33- 14 5V

CN33- 11 5V

CN33- 10 LED32_CONT

CN33- 9 SGND

CN33- 8 PS37_SIG

CN33- 5 SGND CN33- 6 PS36_SIG CN33- 7 5V

CN33- 4 5V

CN33- 3 LED31

CN33- 2 SGND

CN33- 1 PS32_SIG

CN32-B12 SGND CN32-B13 PS29_SIG CN32-B14 5V

CN32-B11 SGND

CN32-B10 LED21_CONT

CN32-B 7 SGND CN32-B 8 PS27_SIG CN32-B 9 5V

CN32-B 4 SGND CN32-B 5 PS26_SIG CN32-B 6 5V

CN32-B 1 SGND CN32-B 2 PS25_SIG CN32-B 3 5V

CN32-A14 SGND

CN32-A13 PS28_SIG

CN32-A10 SGND CN32-A11 PS23_SIG CN32-A12 5V

CN32-A 7 SGND CN32-A 8 PS22_SIG CN32-A 9 5V

CN32-A 4 SGND CN32-A 5 PS21_SIG CN32-A 6 5V

CN32-A 1 SGND CN32-A 2 PS24_SIG CN32-A 3 5V

CN31-B10 SGND CN31-B11 SIN_11 CN31-B12 5V

CN31-B 7 SGND CN31-B 8 PS19_SIG CN31-B 9 5V

CN31-B 4 SGND CN31-B 5 PS16_SIG CN31-B 6 5V

CN16-A19 M43_CLK CN16-A18 M42_CONT2 CN16-A17 M42_CONT1 CN16-A16 M42_F/R CN16-A15 M42_EN CN16-A14 M42_MODE1 CN16-A13 M42_CLK CN16-A12 M41_CONT2 CN16-A11 M41_CONT1 CN16-A10 M41_F/R CN16-A 9 M41_EN CN16-A 8 M41_MODE1 CN16-A 7 M41_CLK CN16-A 6 M31_CONT2 CN16-A 5 M31_CONT1 CN16-A 4 M31_F/R CN16-A 3 M31_EN CN16-A 2 M31_MODE1 CN16-A 1 M31_CLK CN16-B19 SOUT23 CN16-B18 SOUT22 CN16-B17 M45_CONT2 CN16-B16 M45_CONT1 CN16-B15 M45_F/R CN16-B14 M45_EN CN16-B13 M45_MODE1 CN16-B12 M45_CLK CN16-B11 M44_CONT2 CN16-B10 M44_CONT1 CN16-B 9 M44_F/R CN16-B 8 M44_EN CN16-B 7 M44_MODE1 CN16-B 6 M44_CLK CN16-B 5 M43_CONT2 CN16-B 4 M43_CONT1 CN16-B 3 M43_F/R CN16-B 2 M43_EN CN16-B 1 M43_MODE1

7

Cutter end position switch (Within the cutter unit)

Cutter HP sensor SW41 (Within the cutter unit)

CN200- 3 S.GND CN200- 2 SIG CN200- 1 5V

Cover paper alignment HP sensor PS41 Cover paper conveyance arm HP sensor /Lt PS43

CN205- 3 S.GND CN205- 2 SIG CN205- 1 5V

Cover paper folding plate HP sensor /Rt PS48

CN198- 3 S.GND CN198- 2 SIG CN198- 1 5V

CN199- 3 S.GND CN199- 2 SIG CN199- 1 5V

Cover paper conveyance arm HP sensor /Rt PS42

CN253- 2

CN253- 1

CN252- 2

CN252- 1

CN251- 2

CN251- 1

CN250- 2

-3 -2 -1

J32- 1 J32- 2 J32- 3

-3 -2 -1

J20- 8 J20- 9 J20-10

CN31-B 1 SGND CN31-B 2 PS18_SIG CN31-B 3 5V

CN31-A10 SGND CN31-A11 PS17_SIG CN31-A12 5V

CN31-A 7 SGND CN31-A 8 PS14_SIG CN31-A 9 5V

CN31-A 4 SGND CN31-A 5 PS13_SIG CN31-A 6 5V

CN31-A 1 SGND CN31-A 2 PS12_SIG CN31-A 3 5V

CN30-B12 H1_CONT CN30-B13 H2_CONT CN30-B14 RL_CONT CN30-B15 NC

CN30-B 9 SGND CN30-B10 PS33_SIG CN30-B11 SGND

CN30-B 6 SGND CN30-B 7 PS31_SIG CN30-B 8 5V

CN30-B 5 SGND

CN30-B 4 SW1

CN30-B 1 SGND CN30-B 2 PS2_SIG CN30-B 3 5V

CN30-A13 SGND CN30-A14 PS5_SIG CN30-A15 5V

CN30-A10 SGND CN30-A11 SIN_10 CN30-A12 5V

6

Glue tank temperature sensor /Lw TH4

Glue tank temperature sensor /Md TH3

Glue tank temperature sensor /up TH2

CN250- 1

CN197- 3 S.GND CN197- 2 SIG CN197- 1 5V

Pellet supply arm upper limit sensor PS38

O

Glue apply roller temperature sensor TH1

CN196- 3 S.GND CN196- 2 SIG CN196- 1 5V

CN162- 3 S.GND CN162- 2 NC CN162- 1 5V

CN195- 3 SIG CN195- 2 NC CN195- 1 SGND

-3 -2 -1

J22- 1 J22- 2 J22- 3

-6 -5 -4

-1

J16- 7

J20- 5 J20- 6 J20- 7

-2

J16- 6

-3 -2 -1

-5 -4 -3

J16- 3 J16- 4 J16- 5

J24- 1 J24- 2 J24- 3

-3 -2 -1

J10-18 J10-19 J10-20

CN30-A 7 SGND CN30-A 8 PS4_SIG CN30-A 9 5V

CN15-A20 M15_MODE1 CN15-A19 M15_CLK CN15-A18 M12_CONT2 CN15-A17 M12_CONT1 CN15-A16 M12_F/R CN15-A15 M12_EN CN15-A14 M12_MODE1 CN15-A13 M12_CLK CN15-A12 M11_CONT2 CN15-A11 M11_CONT1 CN15-A10 M11_F/R CN15-A 9 M11_EN CN15-A 8 M11_MODE1 CN15-A 7 M11_CLK CN15-A 6 M1_CONT2 CN15-A 5 M1_CONT1 CN15-A 4 M1_F/R CN15-A 3 M1_EN CN15-A 2 M1_MODE1 CN15-A 1 M1_CLK CN15-B20 M4_CONT CN15-B19 M66_F/R CN15-B18 M66_CONT CN15-B17 SD91_CONT CN15-B16 M21_CONT2 CN15-B15 M21_CONT1 CN15-B14 M21_F/R CN15-B13 M21_EN CN15-B12 M21_MODE1 CN15-B11 M21_CLK CN15-B10 M17_CONT2 CN15-B 9 M17_CONT1 CN15-B 8 M17_F/R CN15-B 7 M17_EN CN15-B 6 M17_MODE1 CN15-B 5 M17_CLK CN15-B 4 M15_CONT2 CN15-B 3 M15_CONT1 CN15-B 2 M15_F/R CN15-B 1 M15_EN

5

Pellet count LED LED32

CN194- 3 S.GND CN194- 2 SIG CN194- 1 5V

Pellet remain sensor PS36

Glue apply position LED LED31

CN192- 3 SIG CN192- 2 NC CN192- 1 SGND

Glue apply position detection sensor PS32

CN161- 3 S.GND CN161- 2 NC CN161- 1 5V

CN190- 1 S.GND CN190- 2 SIG CN190- 3 5V

Booklet thickness sensor PS29

CN160- 3 S.GND CN160- 2 NC CN160- 1 5V

-3 -2 -1 J27- 1 J27- 2 J27- 3

-6 -5 -4

J10-15 J10-16 J10-17

CN30-A 4 SGND CN30-A 5 PS3_SIG CN30-A 6 5V

CN30-A 1 SGND CN30-A 2 PS1_SIG CN30-A 3 5V

4

Clamp paper LED LED21

Cover paper table upper limit sensor /Rr PS27

CN178- 3 S.GND CN178- 2 SIG CN178- 1 5V

Clamp entrance movement HP sensor PS18

CN188- 3 S.GND CN188- 2 SIG CN188- 1 5V

CN180- 3 S.GND CN180- 2 SIG CN180- 1 5V

SC roller release sensor PS17

CN187- 3 S.GND CN187- 2 SIG CN187- 1 5V

CN179- 3 S.GND CN179- 2 SIG CN179- 1 5V

SC alignment HP sensor PS14

Cover paper table upper limit sensor /Fr PS26

CN177- 3 S.GND CN177- 2 SIG CN177- 1 5V

PS13

SC switchback spring pressure detection sensor

Clamp rotation pressure sensor PS25

CN176- 3 S.GND CN176- 2 SIG CN176- 1 5V

-3 -2 -1

J17- 4 J17- 5 J17- 6

M

CN189- 3 SIG CN189- 2 NC CN189- 1 SGND

CN175- 3 S.GND CN175- 2 SIG CN175- 1 5V

PS12

SC switchback arm pressure detection sensor

N (ACDB CN43)

-6 -5 -4

J17- 1 J17- 2 J17- 3

-9 -8 -7

J10-12 J10-13 J10-14

3

CN186- 3 S.GND CN186- 2 SIG CN186- 1 5V

CN193- 3 S.GND CN193- 2 SIG CN193- 1 5V

Glue tank HP sensor PS33

-3 -2 -1

J12- 1 J12- 2 J12- 3

-12 -11 -10

J10- 9 J10-10 J10-11

2

Clamp paper sensor PS28

CN191- 3 S.GND CN191- 2 SIG CN191- 1 5V

-3 -2 -1

1

Glue tank movement limit sensor PS31

CN240- 1 S.GND

CN240- 2 SIG

CN174- 3 S.GND CN174- 2 SIG CN174- 1 5V

Sub tray exit sensor PS4

Upper door switch SW1

CN173- 3 S.GND CN173- 2 SIG CN173- 1 5V

Cover paper entrance sensor PS3

Q CN172- 3 S.GND CN172- 2 SIG CN172- 1 5V

P J11- 1 J11- 2 J11- 3

K

CN170- 3 S.GND CN170- 2 SIG CN170- 1 5V

J

Entrance sensor PS1

18.16 PB-501 3/4

101

9

L

1 2 3

Cover paper table 9

J

PBCB(1/2)

K

L

M

N

O

P

Q

R

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 18. OVERALL WIRING DIAGRAM

bizhub PRO 1050/1050P /1050e/1050eP

18. OVERALL WIRING DIAGRAM

Field Service Ver3.0 Nov.2006

PB-501 location list Symbol

Part name

Location

LED21

Clamp paper LED

5-O

LED31

Booklet upper limit LED

6-O

LED32

Glue apply position LED

6-O

PBCB

PB control board

1-J

PS1

Entrance sensor

1-O

PS2

SC entrance sensor

2-O

PS3

Cover paper entrance sensor

1-O

PS4

Sub tray exit sensor

1-O

PS5

Sub tray full sensor

1-O

PS12

SC switchback arm pressure detection sensor

3-O

PS13

SC switchback spring pressure detection sensor

3-O

PS14

SC alignment HP sensor

3-O

PS16

SC paper detection sensor

3-O

PS17

SC roller release sensor

3-O

PS18

Clamp entrance movement HP sensor

3-O

PS19

Clamp entrance roller release sensor

4-O

PS21

Clamp alignment HP sensor

4-O

PS22

Clamp HP sensor

4-O

PS23

Clamp pressure sensor

4-O

PS24

Clamp rotation HP sensor

4-O

PS25

Clamp rotation pressure sensor

5-O

PS26

Cover paper table upper limit sensor/Fr

5-O

PS27

Cover paper table upper limit sensor/Rr

5-O

PS28

Clamp paper sensor

4-O

PS29

Booklet thickness sensor

5-O

PS31

Glue tank movement limit sensor

2-O

PS32

Glue apply position detection sensor

5-O

PS33

Glue tank HP sensor

2-O

PS36

Pellet remain sensor

6-O

PS37

Pellet count sensor

6-O

PS38

Pellet supply arm upper limit sensor

6-O

PS39

Pellet supply arm lower limit sensor

6-O

PS40

Pellet supply door sensor

7-O

PS41

Cover paper alignment HP sensor

8-O

PS42

Cover paper conveyance arm HP sensor/Rt

7-O

PS43

Cover paper conveyance arm HP sensor/Lt

8-O

PS44

Cover paper switchback sensor

8-O

PS45

Cover paper sensor/Rt

8-O

PS46

Cover paper sensor/Lt

8-O

PS48

Cover paper folding plate HP sensor/Rt

7-O

PS49

Cover paper folding plate HP sensor/Lt

9-O

PS50

Cover paper folding plate encorder sensor

9-O

PS51

Cover paper folding plate position sensor

9-O

PS52

Cover paper folding pressure sensor

9-O

SW1

Upper door switch

2-O

SW41

Cutter HP switch

8-O

SW42

Cutter end position switch

8-O

TH1

Glue apply roller temperature sensor

7-O

TH2

Glue tank temperature sensor /Up

7-O

TH3

Glue tank temperature sensor /Md

7-O

TH4

Glue tank temperature sensor /Lw

7-O

CN221- 3 S.GND CN221- 2 SIG CN221- 1 5V

Q

10 CN217- 3 SIG CN217- 2 NC CN217- 1 SGND CN213- 3 S.GND CN213- 2 SIG CN213- 1 5V CN214- 3 S.GND CN214- 2 SIG CN214- 1 5V CN216- 3 S.GND CN216- 2 SIG CN216- 1 5V CN215- 3 S.GND CN215- 2 SIG CN215- 1 5V

PS69

Booklet load limit sensor PS65

Booklet end sensor PS61

PS62 PS64

Booklet conveyance belt movement HP sensor Booklet conveyance belt lower limit sensor Booklet conveyance PS63 belt HP sensor

Booklet

11 12 CN228- 3 S.GND CN228- 2 SIG CN228- 1 5V CN229- 3 S.GND CN229- 2 SIG CN229- 1 5V CN230- 3 S.GND CN230- 2 SIG CN230- 1 5V

Cover paper conveyance sensor /4 PS78 Cover paper conveyance sensor /5 PS79 Waste box full sensor PS80 Waste box set sensor PS81

13 JAMB/1 JAMB/2

14

OB/1

15

OB/2

FNS

16

Cover paper feed/ Booklet

R 17

Main body

18

CN165- 3

-4

-6

J44- 6

-3

-5

J44- 5

-2 J44- 3 J44- 4

J44- 2

1

CN165- 1

2

CN41- 1 AC_HOT CN41- 2 NC CN41- 3 H1_DRIVE CN41- 4 NC CN41- 5 AC_HOT CN41- 6 NC CN41- 7 H2_DRIVE

CN40- 1 AC_IN(H) CN40- 2 NC CN40- 3 AC_IN(N)

CN45- 1 AC_H(5V) CN45- 2 AC_H(24V1) CN45- 3 AC_H(24V2) CN45- 4 AC_N(5V) CN45- 5 AC_N(24V1) CN45- 6 AC_N(24V2)

BLK BLK BLK WIT WIT WIT

WIT

BLK

17

-1

16

CN43- 1 RL_CONT CN43- 2 H2_CONT CN43- 3 H1_CONT

14

CN42- 1 5V CN42- 2 SGND CN42- 3 NC CN42- 4 24V1 CN42- 5 PGND

15

J44- 1

PBCB(2/2) CN46- 1 5V2 (MAIN_RL CONT) CN46- 2 SGND2(MAIN_RL GND )

18

CN44- 1 5V CN44- 2 5V CN44- 3 SGND CN44- 4 SGND

19

CN 1- 1 5V CN 1- 2 NC CN 1- 3 SGND

20

CN22- 1 24V1 CN22- 2 PGND

CN14- 1 /RES_CONT CN14- 2 FWE_CNT1 CN14- 3 MD2 CN14- 4 SGND CN14- 5 TXD1_OUT CN14- 6 SGND CN14- 7 TXD1_IN CN14- 8 5V CN14- 9 5V

CN13-A20 NSW5-2 CN13-A19 NSW5-1 CN13-A18 NSW4-8 CN13-A17 NSW4-4 CN13-A16 NSW4-2 CN13-A15 NSW4-1 CN13-A14 NSW3-8 CN13-A13 NSW3-4 CN13-A12 NSW3-2 CN13-A11 NSW3-1 CN13-A10 NSW2-8 CN13-A 9 NSW2-4 CN13-A 8 NSW2-2 CN13-A 7 NSW2-1 CN13-A 6 NSW1-8 CN13-A 5 NSW1-4 CN13-A 4 NSW1-2 CN13-A 3 NSW1-1 CN13-A 2 5V CN13-A 1 5V CN13-B20 SGND CN13-B19 SGND CN13-B18 NC CN13-B17 NC CN13-B16 NC CN13-B15 NC CN13-B14 NC CN13-B13 NC CN13-B12 NLED7 CN13-B11 NLED6 CN13-B10 NLED5 CN13-B 9 NLED4 CN13-B 8 NLED3 CN13-B 7 NLED2 CN13-B 6 NLED1 CN13-B 5 NLED0 CN13-B 4 NSW7 CN13-B 3 NSW8 CN13-B 2 NSW6 CN13-B 1 NSW5-4

CN12- 1 MONI_TXD CN12- 2 SGND CN12- 3 MONI_RXD

CN11- 1 /RES_CONT CN11- 2 FWE_CNT1 CN11- 3 MD2 CN11- 4 SGND CN11- 5 TXD1_OUT CN11- 6 SGND CN11- 7 TXD1_IN CN11- 8 5V CN11- 9 5V

17

CN164- 3

-1 -2 -3 -4

(CB CN30)

J3-4 -3 -2 -1

CN 2-1 SYS_SIN CN 2-2 S.GND CN 2-3 /SYS_RTS CN 2-4 SYS_SOUT CN 2-5 S.GND CN 2-6 /SYS_CTS CN 2-7 /PAPEROUT_1

CN29-1 NC CN29-2 NC CN29-3 FNS2_RTS CN29-4 FNS2_SIN

CN24-1 FS_SOUT CN24-2 S.GND CN24-3 FS_CTS CN24-4 FS_SIN CN24-5 FSSET CN24-6 FS_RTS CN24-7 BACK_PAPER CN24-8 NC

CN29-1 SYS_SIN CN29-2 SYS_RTS CN29-3 ISW_SIN CN29-4 ISW_RTS

CN23-1 TXD CN23-2 RXD CN23-3 SCK CN23-4 RTS CN23-5 CTS

CN62- 1 5V CN62- 2 SW61 CN62- 3 OBOUT6 CN62- 4 SGND

CN5- 5 SW_4 CN5- 6 SW_5 CN5- 7 SW_6 CN5- 8 LED_2 CN5- 9 LED_3 CN5-10 LED_4 CN5-11 LED_RSV

CN5- 1 5V CN5- 2 SW_1 CN5- 3 LED_1 CN5- 4 SGND

J

CN25-1 24V CN25-2 5V CN25-3 SG CN25-4 PG CN25-5 PG CN25-6 FG

-4 -3 -2 -1

-7 -6 -5 -4 -3 -2 -1

-11 -10 -9 -8

CN4- 1 5V CN4- 2 JAM_OUT1 CN4- 3 JAM_OUT2 CN4- 4 JAM_OUT3 CN4- 5 JAM_OUT4 CN4- 6 NC CN4- 7 5V CN4- 8 JAM_OUT5 CN4- 9 JAM_OUT6 CN4-10 JAM_OUT7 CN4-11 JAM_OUT8 CN4-12 NC

CN10-A20 NSW5-2 CN10-A19 NSW5-1 CN10-A18 NSW4-8 CN10-A17 NSW4-4 CN10-A16 NSW4-2 CN10-A15 NSW4-1 CN10-A14 NSW3-8 CN10-A13 NSW3-4 CN10-A12 NSW3-2 CN10-A11 NSW3-1 CN10-A10 NSW2-8 CN10-A 9 NSW2-4 CN10-A 8 NSW2-2 CN10-A 7 NSW2-1 CN10-A 6 NSW1-8 CN10-A 5 NSW1-4 CN10-A 4 NSW1-2 CN10-A 3 NSW1-1 CN10-A 2 5V CN10-A 1 5V CN10-B20 SGND CN10-B19 SGND CN10-B18 NC CN10-B17 NC CN10-B16 NC CN10-B15 NC CN10-B14 NC CN10-B13 NC CN10-B12 NLED7 CN10-B11 NLED6 CN10-B10 NLED5 CN10-B 9 NLED4 CN10-B 8 NLED3 CN10-B 7 NLED2 CN10-B 6 NLED1 CN10-B 5 NLED0 CN10-B 4 NSW7 CN10-B 3 NSW8 CN10-B 2 NSW6 CN10-B 1 NSW5-4

CN 9- 1 MONI_TXD CN 9- 2 SGND CN 9- 3 MONI_RXD

16

CN26-1 PAPER_OUT CN26-2 SG CN26-3 SG CN26-4 5V CN26-5 5V

-1 -2 -3 -4 -5 -6

CN27-1 MTXD CN27-2 SG CN27-3 MCTS CN27-4 MRXD CN27-5 SG CN27-6 MRTS

J4-1 -2 -3 -4 -5 -6

CN28-2 CN28-1

CN235-1 24V CN235-2 5V CN235-3 SG CN235-4 PG CN235-5 PG CN235-6 FG

CN236-1 PAPER_OUT CN236-2 SG CN236-3 SG CN236-4 5V CN236-5 5V

CN237-1 MTXD CN237-2 SG CN237-3 MCTS CN237-4 MRXD CN237-5 SG CN237-6 MRTS

CN238-2 CN238-1

J66-1 -2 -3 -4

-5 -6 -7 -8 -9 -10 -11

J6-1 -2 -3 -4

-18 -17 -16 -15 -14 -13 -12 -11 -10 -9 -8 -7

1 AGND 2 JCLK_OUT 3 JCLK_AGND 4 NC 5 NC CN39- 1 PCB72_IN㧗 CN39- 2 PCB72_INCN39- 3 AGND

CN38CN38CN38CN38CN38-

CN37- 16 SGND CN37- 17 PS53_SIG CN37- 18 5V

CN37- 13 SGND CN37- 14 PS47_SIG CN37- 15 5V

CN37- 10 SGND CN37- 11 PS81_SIG CN37- 12 5V

CN37- 7 SGND CN37- 8 PS80_SIG CN37- 9 5V

CN37- 4 SGND CN37- 5 PS79_SIG CN37- 6 5V

CN 8- 1 /RES_CONT CN 8- 2 FWE_CNT1 CN 8- 3 MD2 CN 8- 4 SGND CN 8- 5 TXD1_OUT CN 8- 6 SGND CN 8- 7 TXD1_IN CN 8- 8 5V CN 8- 9 5V

15

Glue apply roller heater H2 (Within the glue unit)

CN164- 1

CN49- 7 MAN_SW2 CN49- 6 MAN_SW3 CN49- 5 NC CN49- 4 MAN_LED2 CN49- 3 MAN_LED3 CN49- 2 MAN_LED4 CN49- 1 NC

-6 -5 -4 -3 -2 -1 -7 -8 -9 -10 -11 -12

J57- 1 J57- 2 J57- 3 J57- 4 J57- 5 J57- 6 J57- 7 J57- 8 J57- 9 J57-10 J57-11 J57-12

-3 -2 -1

-4 -3 -2 -1

-3 -2 -1

1 SGND 2 SIN_12 3 5V 4 SGND 5 SIN_12 6 5V 7 NC CN37- 1 SGND CN37- 2 PS78_SIG CN37- 3 5V

CN53CN53CN53CN53CN53CN53CN53-

CN36-B15 SGND CN36-B16 PS57_SIG CN36-B17 5V CN36-B18 SGND CN36-B19 PS58_SIG CN36-B20 5V

CN36-B14 5V

CN36-B13 LED61_CONT

CN36-B10 SGND CN36-B11 PS63_SIG CN36-B12 5V

CN36-B 7 SGND CN36-B 8 PS64_SIG CN36-B 9 5V

CN36-B 4 SGND CN36-B 5 PS62_SIG CN36-B 6 5V

CN 7-A20 NSW5-2 CN 7-A19 NSW5-1 CN 7-A18 NSW4-8 CN 7-A17 NSW4-4 CN 7-A16 NSW4-2 CN 7-A15 NSW4-1 CN 7-A14 NSW3-8 CN 7-A13 NSW3-4 CN 7-A12 NSW3-2 CN 7-A11 NSW3-1 CN 7-A10 NSW2-8 CN 7-A 9 NSW2-4 CN 7-A 8 NSW2-2 CN 7-A 7 NSW2-1 CN 7-A 6 NSW1-8 CN 7-A 5 NSW1-4 CN 7-A 4 NSW1-2 CN 7-A 3 NSW1-1 CN 7-A 2 5V CN 7-A 1 5V CN 7-B20 SGND CN 7-B19 SGND CN 7-B18 NC CN 7-B17 NC CN 7-B16 NC CN 7-B15 NC CN 7-B14 NC CN 7-B13 NC CN 7-B12 NLED7 CN 7-B11 NLED6 CN 7-B10 NLED5 CN 7-B 9 NLED4 CN 7-B 8 NLED3 CN 7-B 7 NLED2 CN 7-B 6 NLED1 CN 7-B 5 NLED0 CN 7-B 4 NSW7 CN 7-B 3 NSW8 CN 7-B 2 NSW6 CN 7-B 1 NSW5-4

CN 6- 1 MONI_TXD CN 6- 2 SGND CN 6- 3 MONI_RXD

14

CN48- 4 5V CN48- 3 MAN_SW1 CN48- 2 MAN_LED1 CN48- 1 SGND

CN49- 7 MAN_SW2 CN49- 6 MAN_SW3 CN49- 5 NC CN49- 4 MAN_LED2 CN49- 3 MAN_LED3 CN49- 2 MAN_LED4 CN49- 1 NC

CN48- 4 5V CN48- 3 MAN_SW1 CN48- 2 MAN_LED1 CN48- 1 SGND

CN371 - 6 5V CN371 - 5 LED1 CN371 - 4 LED2 CN371 - 3 LED3 CN371 - 2 LED4 CN371 - 1 NC

-12 -11 -10 -9 -8 -7

J5-1 -2 -3 -4 -5 -6

J75- 1 J75- 2 J75- 3

J74- 1 J74- 2 J74- 3 J74- 4

J57-16 J57-17 J57-18

-6 -5 -4

-3 -2 -1

-6 -5 -4

-9 -8 -7

-3 -2 -1

-3 -2 -1

CN36-B 1 SGND CN36-B 2 PS61_SIG CN36-B 3 5V

CN36-A20 SGND

CN36-A19 PS65_SIG

CN36-A16 SGND CN36-A17 PS60_SIG CN36-A18 5V

CN36-A13 SGND CN36-A14 PS59_SIG CN36-A15 5V

CN36-A10 SGND CN36-A11 PS69_SIG CN36-A12 5V

CN36-A 7 SGND CN36-A 8 PS67_SIG CN36-A 9 5V

13

Glue tank heater (Within the glue unit) H1

CN247- 1 SIG㧗 CN247- 2 SIGCN247- 3 GND

CN370 - 6 5V CN370 - 5 LED1 CN370 - 4 LED2 CN370 - 3 LED3 CN370 - 2 LED4 CN370 - 1 NC

Multi feed MFDTB72 detection board /2

CN246- 3 GND

CN210- 3 S.GND CN210- 2 SIG CN210- 1 5V

J57-13 J57-14 J57-15

J71- 7 J71- 8 J71- 9

J71- 4 J71- 5 J71- 6

J71- 1 J71- 2 J71- 3

J93- 1 J93- 2 J93- 3

J61-13 J61-14 J61-15

-6 -5 -4

-9 -8 -7

-3 -2 -1

-6 -5 -4

-3 -2 -1

CN36-A 4 SGND CN36-A 5 PS68_SIG CN36-A 6 5V

12

Multi feed MFDTB71CN246- 1 CLK㧗 CN246- 2 CLKdetection board /1

Cover paper PS53 table HP sensor /Rr

Cover paper PS47 table HP sensor /Fr

CN227- 3 S.GND CN227- 2 SIG CN227- 1 5V

Stacker door sensor PS57

-3 -2 -1

J65- 1 J65- 2 J65- 3

J61-10 J61-11 J61-12

J61- 7 J61- 8 J61- 9

J62-16 J62-17 J62-18

-6 -5 -4

11

CN204- 3 S.GND CN204- 2 SIG CN204- 1 5V

CN232- 3 S.GND CN232- 2 SIG CN232- 1 5V

Booklet upper limit LED LED61

-3 -2 -1

N J63- 1 J63- 2 J63- 3

J62-13 J62-14 J62-15

CN36-A 1 SGND CN36-A 2 PS66_SIG CN36-A 3 5V

10

CN163- 3 S.GND CN163- 2 NC CN163- 1 5V

CN219- 3 S.GND CN219- 2 SIG CN219- 1 5V

Booklet sensor /2 PS67

-9 -8 -7

-12 -11 -10

K

Cart set sensor

CN220- 3 S.GND CN220- 2 SIG CN220- 1 5V

P Booklet stopper HP sensor PS68

O J62-10 J62-11 J62-12

J62- 7 J62- 8 J62- 9

M

CN218- 3 S.GND CN218- 2 SIG CN218- 1 5V

L

Booklet sensor /1 PS66

18.17 PB-501 4/4

18 102

11 12 13

J

Connector Faston Crimp Relay connector

K

ACDB

L

3

M

N

O

P

Q

Symbol

R

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006 18. OVERALL WIRING DIAGRAM

bizhub PRO 1050/1050P /1050e/1050eP

18. OVERALL WIRING DIAGRAM

Field Service Ver3.0 Nov.2006

PB-501 location list Symbol ACDB

Part name

Location

AC drive board

18-J

H1

Glue tank heater

18-P

H2

Glue apply roller heater

18-P

JAMB/1

JAM indication board /1

13-O

JAMB/2

JAM indication board /2

14-O

LED61

Pellet count LED

11-O

MFDTB71

DC power supply unit /3

13-O

MFDTB72

Glue tank heater

13-O

OB/1

Manual operation board

14-O

OB/2

Booklet stock operation board

15-O

PBCB

PB control board

10-J

PS47

Cover paper table HP sensor /Fr

13-O

PS53

Cover paper table HP sensor /Rr

13-O

PS57

Stacker door sensor

12-O

PS61

Booklet end sensor

11-O

PS62

Booklet conveyance belt movement HP sensor

11-O

PS63

Booklet conveyance belt HP sensor

11-O

PS64

Booklet conveyance belt lower limit sensor

11-O

PS65

Booklet load limit sensor

11-O

PS66

Booklet sensor /1

10-O

PS67

Booklet sensor /2

10-O

PS68

Booklet stopper HP sensor

10-O

PS69

Cart set sensor

10-O

PS78

Cover paper conveyance sensor /4

12-O

PS79

Cover paper conveyance sensor /5

12-O

PS80

Waste box full sensor

12-O

PS81

Waste box set sensor

12-O

SC entrance sensor PS2

1 2

Conveyance

3 4

Sub compile

5 CN189- 3 SIG CN189- 2 NC CN189- 1 SGND CN186- 3 S.GND CN186- 2 SIG CN186- 1 5V CN187- 3 S.GND CN187- 2 SIG CN187- 1 5V CN188- 3 S.GND CN188- 2 SIG CN188- 1 5V

Clamp paper sensor PS28

Clamp rotation pressure sensor PS25

Cover paper table upper limit sensor /Fr PS26 Cover paper table upper limit sensor /Rr PS27

Clamp

6 7 CN192- 3 SIG CN192- 2 NC CN192- 1 SGND

8 CN195- 3 SIG CN195- 2 NC CN195- 1 SGND

9

Glue tank/Glue supply

10 CN198- 3 S.GND CN198- 2 SIG CN198- 1 5V CN200- 3 S.GND CN200- 2 SIG CN200- 1 5V

Cover paper alignment HP sensor PS41 Cover paper conveyance arm HP sensor /Lt PS43

11 CN242- * NO

CN241- * COM

12 CN221- 3 S.GND CN221- 2 SIG CN221- 1 5V

CN217- 3 SIG CN217- 2 NC CN217- 1 SGND

CN213- 3 S.GND CN213- 2 SIG CN213- 1 5V CN214- 3 S.GND CN214- 2 SIG CN214- 1 5V CN216- 3 S.GND CN216- 2 SIG CN216- 1 5V

CN215- 3 S.GND CN215- 2 SIG CN215- 1 5V

Booklet load limit sensor PS65

Booklet end sensor PS61

PS62

Booklet conveyance belt lower limit sensor PS64

Booklet conveyance belt HP sensor PS63

13

Cover paper table

14 15

Z

Booklet

16 17

CN210- 3 S.GND CN210- 2 SIG CN210- 1 5V

Cover paper table HP sensor /Rr PS53

18

JAMB/1

19

JAMB/2

20

OB/1

21

OB/2

22 23

J3-4 -3 -2 -1 -1 -2 -3 -4

FNS

24

Cover paper feed/ Booklet 25

PBCB

Q

1

Main body

26

-6

14

-4

18

-5

WIT

17

J44- 6

16

J44- 5

15

J44- 4

20

BLK

11

CN40- 1 AC_IN(H) CN40- 2 NC CN40- 3 AC_IN(N)

19

18

-3

16

WIT

BLK

WIT

BLK

Booklet door solenoid

SD61

J2-2

J2-1

Cover paper conveyance sensor /2 Cover paper conveyance sensor /3 Cover paper tray knob sensor Cover paper tray upper limit sensor

PS76 PS77 PS82 PS74

Cover paper tray fan /2

Cover paper empty sensor

PS71

M72

Cover paper pick up solenoid

SD71

Cover paper conveyance sensor /1

Cover paper separation clutch

MC72

Cover paper tray fan /1

Cover paper pick up clutch

MC71

M71

Cover paper tray lift motor

M73

PS75

Cover paper feed motor

Cover paper tray solenoid

M74

SD72

CN248-1A

J44- 3

15

CN248-2A

CN248-1B

-2

14

WIT

CN248-2B

J44- 2

BLK BLK BLK WIT WIT WIT

I

CN45- 1 AC_H(5V) CN45- 2 AC_H(24V1) CN45- 3 AC_H(24V2) CN45- 4 AC_N(5V) CN45- 5 AC_N(24V1) CN45- 6 AC_N(24V2)

DCPU/1

(without interlock)

BLK

BLK

CN41- 1 AC_HOT CN41- 2 NC CN41- 3 H1_DRIVE CN41- 4 NC CN41- 5 AC_HOT CN41- 6 NC CN41- 7 H2_DRIVE

19

WIT

Booklet movement motor

M64

MS2

-1

DCPU/2

(with interlock)

CN65-1 :LINE(H)

Booklet conveyance belt up down motor

Booklet stopper motor

M65

Front door switch

J44- 1

13 CN65-3 :LINE(N)

Booklet conveyance belt movement motor

M62

M63

CN47-1A

26

CN165- 3

3 -1 -2 -3 -4 -5 -6

CN47-2A

CN47-1B

CN43- 1 RL_CONT CN43- 2 H2_CONT CN43- 3 H1_CONT

N WIT

CN47-2B

CN95-1 㧦㧗V/5V CN95-2 㧦㧗V/5V CN95-3 㧦-V/SGND CN95-4 㧦-V/SGND

BLK

CN165- 1

2

25

Glue apply roller heater H2 (Within the glue unit)

1 J4-1 -2 -3 -4 -5 -6

(CB CN30)

5

CN50- 1 5V CN50- 2 5V CN50- 3 SGND CN50- 4 SGND

J7-4

CN42- 1 5V CN42- 2 SGND CN42- 3 NC CN42- 4 24V1 CN42- 5 PGND

Booklet conveyance belt motor

M61

WIT

CN46- 1 5V2 (MAIN_RL CONT) CN46- 2 SGND2(MAIN_RL GND )

Cutter HP sensor

SD41

24

CN25-1 24V CN25-2 5V CN25-3 SG CN25-4 PG CN25-5 PG CN25-6 FG

J7-3

J7-4

BLK

J7-1

J7-3

WIT

WIT

J7-2

J7-1

BLK

J8-4

CN67-1 :LINE(H)

J7-2

BLK

J8-3

CN67-5 :LINE(N)

WIT

J8-1

J8-4

BLK

CN92-1 PS_ON CN92-2 PGND

J8-2

J8-3

WIT

FT13

CN97-2 -V/PGND CN97-1 -V/PGND

J8-2

CN239-1A BLK J8-1

J2-3

J2-4

MS4 FT14

CN44- 1 5V CN44- 2 5V CN44- 3 SGND CN44- 4 SGND

CN239-2A WIT

CN239-1B

1

CN 1- 1 5V CN 1- 2 NC CN 1- 3 SGND

CN239-2B

BLK

BLK

CN135- 1 DRV CN135- 2 EM CN135- 3 PGND

CN134- 1 DRV CN134- 2 EM CN134- 3 PGND

CN224- 3 SGND CN224- 2 SIG CN224- 1 5V

CN223- 3 SGND CN223- 2 SIG CN223- 1 5V

CN231- 3 SGND CN231- 2 SIG CN231- 1 5V

CN226- 3 SGND CN226- 2 SIG CN226- 1 5V

CN225- 3 SGND CN225- 2 SIG CN225- 1 5V

CN222- 3 SGND CN222- 2 SIG CN222- 1 5V

CN151- 1 24V CN151- 2 DRV

CN155- 1 24V CN155- 2 DRV

CN154- 1 24V CN154- 2 DRV

CN136- 1 DRV1 CN136- 2 DRV2

CN152- 1 24V CN152- 2 DRV

WIT

2

CN97-6 㧗V/24V CN97-5 㧗V/24V CN97-4 㧗V/24V CN97-3 -V/PGND

WIT

Cutter motor (Within the cutter unit)

M50

CN137-11 24V CN137-10 24V CN137- 9 P.GND CN137- 8 P.GND CN137- 7 H/L CN137- 6 LD CN137- 5 CW/CCW CN137- 4 CLOCK CN137- 3 START/STOP CN137- 2 S.GND CN137- 1 5V

CN153- 1 DRV1 CN153- 2 DRV2

CN132- 1 DRV1 CN132- 2 DRV2

CN133- 1 COM CN133- 2 COM CN133- 3 A CN133- 4 A/ CN133- 5 B CN133- 6 B/

CN131- 1 DRV1 CN131- 2 DRV2

CN130- 1 COM CN130- 2 COM CN130- 3 A CN130- 4 A/ CN130- 5 B CN130- 6 B/

CN129- 3 COM CN129- 9 COM CN129- 1 A CN129- 5 A/ CN129- 7 B CN129-11 B/

CN150- 1 24V CN150- 2 DRV

CN127- * DRV1 CN127- * DRV2

3

CN66-1 :LINE(H)

CN66-5 :LINE(N)

Cover paper folding motor /Rt

M48

BLK FT11

CN93-1 PS_ON CN93-2 PGND

-1 -2 -3 J82-3 J82-2 J82-1

Cover paper folding motor /Lt

M49

4

FT9

CN98-2 -V/PGND CN98-1 -V/PGND

-3 -2 -1

-1 -2 -3 J81-3 J81-2 J81-1

Cover paper conveyance motor

M45

WIT FT12

BLK FT7

CN51-1 24V1 CN51-2 24V1 CN51-3 PGND CN51-4 PGND

4 CN98-6 㧗V/24V CN98-5 㧗V/24V CN98-4 㧗V/24V CN98-3 -V/PGND

-3 -2 -1

-1 -2 -3 J80-6 J80-5 J80-4

Cover paper conveyance arm motor /Lt

M44

FT10

FT5

CN22- 1 24V1 CN22- 2 PGND

-22 -17

J73-22 J73-17

-4 -5 -6 J80-3 J80-2 J80-1

Cover paper conveyance arm motor /Rt

M43

CBR

CN26-1 PAPER_OUT CN26-2 SG CN26-3 SG CN26-4 5V CN26-5 5V

-23

J73-23

-1 -2 -3 J84-3 J84-2 J84-1

9 -1 -2 -3

Booklet exit motor

M42

WIT FT8

CN 2-1 SYS_SIN CN 2-2 S.GND CN 2-3 /SYS_RTS CN 2-4 SYS_SOUT CN 2-5 S.GND CN 2-6 /SYS_CTS CN 2-7 /PAPEROUT_1

-3

J73- 3

52

J83-3 J83-2 J83-1

-2 -1

-2 -1

-2 -1

-2 -1

-2 -1

-6 -5 -4 -3 -2 -1

-6 -5 -4 -3 -2 -1

-2 -1

-1Red -2Black

Cover paper alignment motor

M41

NF1

FT6

CN27-1 MTXD CN27-2 SG CN27-3 MCTS CN27-4 MRXD CN27-5 SG CN27-6 MRTS

CN29-1 NC CN29-2 NC CN29-3 FNS2_RTS CN29-4 FNS2_SIN

CN52-1 24V2 CN52-2 24V2 CN52-3 24V2 CN52-4 PGND CN52-5 PGND CN52-6 PGND

CN88- 1 SGND CN88- 2 PS91_SIG CN88- 3 5V CN88- 4 SGND CN88- 5 PS92_SIG CN88- 6 5V CN88- 7 SGND CN88- 8 RSV_PS2_SIG CN88- 9 5V CN88- 10 SGND CN88- 11 AD_SUB1 CN88- 12 5V

-4

J73- 4

-24

-16

J73-16

J73-24

-11

-18

J73-18

J73-11

-19

J73-19

-20

-14 -12 -9 -10 -1 -13

J73-14 J73-12 J73- 9 J73-10 J73- 1 J73-13

-2

-15 -21

J73-15 J73-21

J73- 2

-1 -2

J70- 2 J70- 1

J73-20

-1 -2

J92- 2 J92- 1

CN166-6 CN166-5

Cover paper table up down motor /Rr

M47

23

CN28-2 CN28-1

CN14- 1 /RES_CONT CN14- 2 FWE_CNT1 CN14- 3 MD2 CN14- 4 SGND CN14- 5 TXD1_OUT CN14- 6 SGND CN14- 7 TXD1_IN CN14- 8 5V CN14- 9 5V

CN89- 1 M91_24V CN89- 2 M91_24V CN89- 3 M91_PGND CN89- 4 M91_PGND CN89- 5 M91_H/L CN89- 6 M91_LD CN89- 7 M91_F/R CN89- 8 M91_CLK CN89- 9 M91_CONT CN89- 10 M91_SGND CN89- 11 M91_5V

CN64- 1 RSV_M2_DRV1 CN64- 2 RSV_M2_DRV2 CN64- 3 RSV_M3_DRV1 CN64- 4 RSV_M3_DRV2 CN64- 5 AD_SUB2

-1 -2 -3 -4 -5 -6 J62-18 J62-17 J62-16 J62-15 J62-14 J62-13

-1 -2

Cover paper table up down motor /Fr

M46

AC INRET

CN235-1 24V CN235-2 5V CN235-3 SG CN235-4 PG CN235-5 PG CN235-6 FG

CN24-1 FS_SOUT CN24-2 S.GND CN24-3 FS_CTS CN24-4 FS_SIN CN24-5 FSSET CN24-6 FS_RTS CN24-7 BACK_PAPER CN24-8 NC

CN29-1 SYS_SIN CN29-2 SYS_RTS CN29-3 ISW_SIN CN29-4 ISW_RTS

CN23-1 TXD CN23-2 RXD CN23-3 SCK CN23-4 RTS CN23-5 CTS

CN62- 1 5V CN62- 2 SW61 CN62- 3 OBOUT6 CN62- 4 SGND

-1 -2 -3 -4 -5 -6 J61-15 J61-14 J61-13 J61-12 J61-11 J61-10

J53-9 J53-8

Pellet supply motor

22

CN236-1 PAPER_OUT CN236-2 SG CN236-3 SG CN236-4 5V CN236-5 5V

CN237-1 MTXD CN237-2 SG CN237-3 MCTS CN237-4 MRXD CN237-5 SG CN237-6 MRTS

CN238-2 CN238-1

-4 -3 -2 -1

CN87-B 7 PS75_SIG CN87-B 8 RSV_PS1_SIG CN87-B 9 NC CN87-B10 NC CN87-B11 SGND CN87-B12 M71/72_DRV

CN87-B 6 PS74_SIG

-8 -9

J91- 2 J91- 1

CN125- 1 DRV1 CN125- 2 DRV2

CN126- 1 DRV1 CN126- 2 DRV2

CN122- 5 COM CN122- 2 COM CN122- 4 A CN122- 6 A/ CN122- 3 B CN122- 1 B/

CN121- 3 COM CN121- 9 COM CN121- 1 A CN121- 5 A/ CN121- 7 B CN121-11 B/

CN120- 3 COM CN120- 9 COM CN120- 1 A CN120- 5 A/ CN120- 7 B CN120-11 B/

CN119- 3 COM CN119- 9 COM CN119- 1 A CN119- 5 A/ CN119- 7 B CN119-11 B/

CN118- 5 COM CN118- 2 COM CN118- 4 A CN118- 6 A/ CN118- 3 B CN118- 1 B/

CN124- 5 COM CN124- 2 COM CN124- 4 A CN124- 6 A/ CN124- 3 B CN124- 1 B/

CN123- 5 COM CN123- 2 COM CN123- 4 A CN123- 6 A/ CN123- 3 B CN123- 1 B/

21

CN164- 3

CN164- 1

CN49- 7 MAN_SW2 CN49- 6 MAN_SW3 CN49- 5 NC CN49- 4 MAN_LED2 CN49- 3 MAN_LED3 CN49- 2 MAN_LED4 CN49- 1 NC

J66-1 -2 -3 -4

CN13-A20 NSW5-2 CN13-A19 NSW5-1 CN13-A18 NSW4-8 CN13-A17 NSW4-4 CN13-A16 NSW4-2 CN13-A15 NSW4-1 CN13-A14 NSW3-8 CN13-A13 NSW3-4 CN13-A12 NSW3-2 CN13-A11 NSW3-1 CN13-A10 NSW2-8 CN13-A 9 NSW2-4 CN13-A 8 NSW2-2 CN13-A 7 NSW2-1 CN13-A 6 NSW1-8 CN13-A 5 NSW1-4 CN13-A 4 NSW1-2 CN13-A 3 NSW1-1 CN13-A 2 5V CN13-A 1 5V CN13-B20 SGND CN13-B19 SGND CN13-B18 NC CN13-B17 NC CN13-B16 NC CN13-B15 NC CN13-B14 NC CN13-B13 NC CN13-B12 NLED7 CN13-B11 NLED6 CN13-B10 NLED5 CN13-B 9 NLED4 CN13-B 8 NLED3 CN13-B 7 NLED2 CN13-B 6 NLED1 CN13-B 5 NLED0 CN13-B 4 NSW7 CN13-B 3 NSW8 CN13-B 2 NSW6 CN13-B 1 NSW5-4

CN12- 1 MONI_TXD CN12- 2 SGND CN12- 3 MONI_RXD

CN87-B 5 PS82_SIG

CN87-B 4 PS77_SIG

CN87-B 3 PS76_SIG

CN87-B 2 PS71_SIG

CN87-B 1 SD71_DRV

-6 -7

J91- 4 J91- 3

Pellet supply door switch

M33

20

CN48- 4 5V CN48- 3 MAN_SW1 CN48- 2 MAN_LED1 CN48- 1 SGND

CN5- 5 SW_4 CN5- 6 SW_5 CN5- 7 SW_6 CN5- 8 LED_2 CN5- 9 LED_3 CN5-10 LED_4 CN5-11 LED_RSV

CN5- 1 5V CN5- 2 SW_1 CN5- 3 LED_1 CN5- 4 SGND

CN11- 1 /RES_CONT CN11- 2 FWE_CNT1 CN11- 3 MD2 CN11- 4 SGND CN11- 5 TXD1_OUT CN11- 6 SGND CN11- 7 TXD1_IN CN11- 8 5V CN11- 9 5V

CN87-A12 CL72_DRV

CN87-A11 CL71_DRV

-4 -5

J91- 6 J91- 5

7

-7 -6 -5 -4 -3 -2 -1

-11 -10 -9 -8

CN4- 1 5V CN4- 2 JAM_OUT1 CN4- 3 JAM_OUT2 CN4- 4 JAM_OUT3 CN4- 5 JAM_OUT4 CN4- 6 NC CN4- 7 5V CN4- 8 JAM_OUT5 CN4- 9 JAM_OUT6 CN4-10 JAM_OUT7 CN4-11 JAM_OUT8 CN4-12 NC

-2 -3

J91- 8 J91- 7

8

-5 -6 -7 -8 -9 -10 -11

J6-1 -2 -3 -4

-18 -17 -16 -15 -14 -13 -12 -11 -10 -9 -8 -7

CN87-A 1 24V1 CN87-A 2 PGND CN87-A 3 NC CN87-A 4 NC CN87-A 5 5V CN87-A 6 TRAY_SET CN87-A 7 M71_LD CN87-A 8 M72_LD CN87-A 9 M73_DRV1 CN87-A10 M73_DRV2

CN261- 1 SD72_24V CN261- 2 SD72_DRV

CN86- 12 NC CN86- 13 NC CN86- 14 RSV_SD2_24V CN86- 15 RSV_SD2_DRV

CN86- 1 M74_24V CN86- 2 M74_24V CN86- 3 M74_PGND CN86- 4 M74_PGND CN86- 5 M74_H/L CN86- 6 M74_LD CN86- 7 M74_F/R CN86- 8 M74_CLK CN86- 9 M74_CONT CN86- 10 M74_SGND CN86- 11 M74_5V

CN69- 3 PGND(NC) CN69- 4 SD61_DRV1 CN69- 5 SD61_DRV1

-1

J91- 9

Pellet supply arm motor

MS 1

B

CN49- 7 MAN_SW2 CN49- 6 MAN_SW3 CN49- 5 NC CN49- 4 MAN_LED2 CN49- 3 MAN_LED3 CN49- 2 MAN_LED4 CN49- 1 NC

-6 -5 -4 -3 -2 -1 -7 -8 -9 -10 -11 -12

J57- 1 J57- 2 J57- 3 J57- 4 J57- 5 J57- 6 J57- 7 J57- 8 J57- 9 J57-10 J57-11 J57-12

CN39- 1 PCB72_IN㧗 CN39- 2 PCB72_INCN39- 3 AGND

CN10-A20 NSW5-2 CN10-A19 NSW5-1 CN10-A18 NSW4-8 CN10-A17 NSW4-4 CN10-A16 NSW4-2 CN10-A15 NSW4-1 CN10-A14 NSW3-8 CN10-A13 NSW3-4 CN10-A12 NSW3-2 CN10-A11 NSW3-1 CN10-A10 NSW2-8 CN10-A 9 NSW2-4 CN10-A 8 NSW2-2 CN10-A 7 NSW2-1 CN10-A 6 NSW1-8 CN10-A 5 NSW1-4 CN10-A 4 NSW1-2 CN10-A 3 NSW1-1 CN10-A 2 5V CN10-A 1 5V CN10-B20 SGND CN10-B19 SGND CN10-B18 NC CN10-B17 NC CN10-B16 NC CN10-B15 NC CN10-B14 NC CN10-B13 NC CN10-B12 NLED7 CN10-B11 NLED6 CN10-B10 NLED5 CN10-B 9 NLED4 CN10-B 8 NLED3 CN10-B 7 NLED2 CN10-B 6 NLED1 CN10-B 5 NLED0 CN10-B 4 NSW7 CN10-B 3 NSW8 CN10-B 2 NSW6 CN10-B 1 NSW5-4

CN 9- 1 MONI_TXD CN 9- 2 SGND CN 9- 3 MONI_RXD

-1 -2 -3 -4 -5 -6

J56- 6 J56- 5 J56- 4 J56- 3 J56- 2 J56- 1

J64- 8 J64- 7

-7 -8 -9 -10 -11 -12 J95- 6 J95- 5 J95- 4 J95- 3 J95- 2 J95- 1

FT-2 CN116- 1 DRV1 CN116- 2 DRV2

19

CN48- 4 5V CN48- 3 MAN_SW1 CN48- 2 MAN_LED1 CN48- 1 SGND

-12 -11 -10 -9 -8 -7

J5-1 -2 -3 -4 -5 -6

-3 -2 -1

CN38- 1 AGND CN38- 2 JCLK_OUT CN38- 3 JCLK_AGND CN38- 4 NC CN38- 5 NC

CN37- 16 SGND CN37- 17 PS53_SIG CN37- 18 5V

CN37- 13 SGND CN37- 14 PS47_SIG CN37- 15 5V

CN37- 10 SGND CN37- 11 PS81_SIG CN37- 12 5V

CN37- 7 SGND CN37- 8 PS80_SIG CN37- 9 5V

CN37- 4 SGND CN37- 5 PS79_SIG CN37- 6 5V

CN69- 1 M64_DRV1 CN69- 2 M64_DRV2

CN85-B 7 M60_DRV1 CN85-B 8 M60_DRV2

CN85-B 1 M65_24V CN85-B 2 M65_24V CN85-B 3 M65_DRV_A CN85-B 4 M65_DRV_A/ CN85-B 5 M65_DRV_B CN85-B 6 M65_DRV_B/

-1 -2 -3 -4 -5 -6 J95-12 J95-11 J95-10 J95- 9 J95- 8 J95- 7

PS #110

Glue equalize up solenoid

M34

Booklet

CN371 - 6 5V CN371 - 5 LED1 CN371 - 4 LED2 CN371 - 3 LED3 CN371 - 2 LED4 CN371 - 1 NC

CN370 - 6 5V CN370 - 5 LED1 CN370 - 4 LED2 CN370 - 3 LED3 CN370 - 2 LED4 CN370 - 1 NC

J75- 1 J75- 2 J75- 3

-4 -3 -2 -1

-3 -2 -1

-6 -5 -4

-3 -2 -1

-6 -5 -4

CN 8- 1 /RES_CONT CN 8- 2 FWE_CNT1 CN 8- 3 MD2 CN 8- 4 SGND CN 8- 5 TXD1_OUT CN 8- 6 SGND CN 8- 7 TXD1_IN CN 8- 8 5V CN 8- 9 5V

CN85-A 7 M63_DRV1 CN85-A 8 M63_DRV2

CN85-A 1 M62_24V CN85-A 2 M62_24V CN85-A 3 M62_DRV_A CN85-A 4 M62_DRV_A/ CN85-A 5 M62_DRV_B CN85-A 6 M62_DRV_B/

CN78- 1 NC CN78- 2 M61_24V CN78- 3 M61_24V CN78- 4 M61_DRV_A CN78- 5 M61_DRV_A/ CN78- 6 M61_DRV_B CN78- 7 M61_DRV_B/

CN84- 7 SD41_24V CN84- 8 SD41_DRV CN84- 9 SD42_24V CN84- 10 SD42_DRV CN84- 11 SD43_24V CN84- 12 SD43_DRV

CN84- 5 M50_DRV1 CN84- 6 M50_DRV2

CN84- 3 M48_DRV1 CN84- 4 M48_DRV2

CN84- 1 M49_DRV1 CN84- 2 M49_DRV2

-1 -2 -3 -4 -5 -6 -7 -8 -9 -10 -11 -12 -13

J94-13 J94-12 J94-11 J94-10 J94- 9 J94- 8 J94- 7 J94- 6 J94- 5 J94- 4 J94- 3 J94- 2 J94- 1

-2 -1

Glue tank up solenoid /2

18

Glue tank heater (Within the glue unit) H1

CN247- 1 SIG㧗 CN247- 2 SIGCN247- 3 GND

J74- 1 J74- 2 J74- 3 J74- 4

J57-16 J57-17 J57-18

J57-13 J57-14 J57-15

J71- 7 J71- 8 J71- 9

J71- 4 J71- 5 J71- 6

1 SGND 2 SIN_12 3 5V 4 SGND 5 SIN_12 6 5V 7 NC

CN37- 1 SGND CN37- 2 PS78_SIG CN37- 3 5V

CN53CN53CN53CN53CN53CN53CN53-

CN36-B18 SGND CN36-B19 PS58_SIG CN36-B20 5V

CN36-B15 SGND CN36-B16 PS57_SIG CN36-B17 5V

CN36-B14 5V

CN36-B13 LED61_CONT

CN36-B10 SGND CN36-B11 PS63_SIG CN36-B12 5V

CN36-B 7 SGND CN36-B 8 PS64_SIG CN36-B 9 5V

CN 7-A20 NSW5-2 CN 7-A19 NSW5-1 CN 7-A18 NSW4-8 CN 7-A17 NSW4-4 CN 7-A16 NSW4-2 CN 7-A15 NSW4-1 CN 7-A14 NSW3-8 CN 7-A13 NSW3-4 CN 7-A12 NSW3-2 CN 7-A11 NSW3-1 CN 7-A10 NSW2-8 CN 7-A 9 NSW2-4 CN 7-A 8 NSW2-2 CN 7-A 7 NSW2-1 CN 7-A 6 NSW1-8 CN 7-A 5 NSW1-4 CN 7-A 4 NSW1-2 CN 7-A 3 NSW1-1 CN 7-A 2 5V CN 7-A 1 5V CN 7-B20 SGND CN 7-B19 SGND CN 7-B18 NC CN 7-B17 NC CN 7-B16 NC CN 7-B15 NC CN 7-B14 NC CN 7-B13 NC CN 7-B12 NLED7 CN 7-B11 NLED6 CN 7-B10 NLED5 CN 7-B 9 NLED4 CN 7-B 8 NLED3 CN 7-B 7 NLED2 CN 7-B 6 NLED1 CN 7-B 5 NLED0 CN 7-B 4 NSW7 CN 7-B 3 NSW8 CN 7-B 2 NSW6 CN 7-B 1 NSW5-4

CN 6- 1 MONI_TXD CN 6- 2 SGND CN 6- 3 MONI_RXD

CN74- 1 M45_24V CN74- 2 M45_24V CN74- 3 M45_DRV_A CN74- 4 M45_DRV_A/ CN74- 5 M45_DRV_B CN74- 5 M45_DRV_B/

CN77- 1 M43_24V CN77- 2 M43_24V CN77- 3 M43_DRV_A CN77- 4 M43_DRV_A/ CN77- 5 M43_DRV_B CN77- 6 M43_DRV_B/ CN77- 7 NC CN77- 8 M44_24V CN77- 9 M44_24V CN77- 10 M44_DRV_A CN77- 11 M44_DRV_A/ CN77- 12 M44_DRV_B CN77- 13 M44_DRV_B/

CN76- 1 M41_24V CN76- 2 M41_24V CN76- 3 M41_DRV_A CN76- 4 M41_DRV_A/ CN76- 5 M41_DRV_B CN76- 6 M41_DRV_B/ CN76- 7 NC CN76- 8 M42_24V CN76- 9 M42_24V CN76- 10 M42_DRV_A CN76- 11 M42_DRV_A/ CN76- 12 M42_DRV_B CN76- 13 M42_DRV_B/

-3 -4

J47- 2 J47- 1

FT-1

CN117- 1 DRV1 CN117- 2 DRV2

17

Multi feed detection board /2 MFDTB72

Multi feed detection board /1 MFDTB71

CN246- 3 GND CN246- 1 CLK㧗 CN246- 2 CLK-

CN204- 3 S.GND CN204- 2 SIG CN204- 1 5V

CN229- 3 S.GND CN229- 2 SIG CN229- 1 5V

Waste box full sensor PS80

CN230- 3 S.GND CN230- 2 SIG CN230- 1 5V

CN228- 3 S.GND CN228- 2 SIG CN228- 1 5V

Cover paper conveyance sensor /5 PS79

-9 -8 -7

-3 -2 -1

-3 -2 -1

CN36-B 4 SGND CN36-B 5 PS62_SIG CN36-B 6 5V

CN36-B 1 SGND CN36-B 2 PS61_SIG CN36-B 3 5V

CN36-A20 SGND

CN36-A19 PS65_SIG

CN36-A16 SGND CN36-A17 PS60_SIG CN36-A18 5V

CN36-A13 SGND CN36-A14 PS59_SIG CN36-A15 5V

CN36-A10 SGND CN36-A11 PS69_SIG CN36-A12 5V

CN36-A 7 SGND CN36-A 8 PS67_SIG CN36-A 9 5V

CN36-A 4 SGND CN36-A 5 PS68_SIG CN36-A 6 5V

CN36-A 1 SGND CN36-A 2 PS66_SIG CN36-A 3 5V

CN35-B16 SGND CN35-B17 PS52_SIG CN35-B18 5V CN35-B19 NC

CN35-B13 SGND CN35-B14 PS51_SIG CN35-B15 5V

CN35-B10 SGND CN35-B11 PS50_SIG CN35-B12 5V

CN59-A 1 M2_LD CN59-A 2 AD_SUB1 CN59-A 3 VR71_SIG CN59-A 4 PS82_SIG CN59-A 5 PS77_SIG CN59-A 6 PS76_SIG CN59-A 7 PS75_SIG CN59-A 8 PS74_SIG CN59-A 9 SIN_9 CN59-A10 PS71_SIG CN59-A11 TRAY_SET(SW71) CN59-A12 24V_DEC CN59-B 1 SIN_7 CN59-B 2 M81_LD CN59-B 3 AD_SUB2 CN59-B 4 M4_LD CN59-B 5 PS92_SIG CN59-B 6 PS91_SIG CN59-B 7 M80_LD CN59-B 8 M74_LD CN59-B 9 M72_LD CN59-B10 M71_LD CN59-B11 M32_LD CN59-B12 M91_LD

-2

J47- 3

PS #110

Glue tank up solenoid /1

SD32

Cover paper table

J71- 1 J71- 2 J71- 3

J93- 1 J93- 2 J93- 3

J61-13 J61-14 J61-15

-6 -5 -4

-9 -8 -7

-3 -2 -1

-6 -5 -4

-3 -2 -1

-6 -5 -4

-9 -8 -7

-12 -11 -10

-B 4 -B 3 -B 2 -B 1

-B 7 -B 6 -B 5

-B10 -B 9 -B 8

CN35-B 7 SGND CN35-B 8 PS49_SIG CN35-B 9 5V

CN35-B 4 SGND CN35-B 5 PS46_SIG CN35-B 6 5V

CN20-A12 M2_LD CN20-A11 AD_SUB1 CN20-A10 VR71_SIG CN20-A 9 PS82_SIG CN20-A 8 PS77_SIG CN20-A 7 PS76_SIG CN20-A 6 PS75_SIG CN20-A 5 PS74_SIG CN20-A 4 SIN_9 CN20-A 3 PS71_SIG CN20-A 2 TRAY_SET(SW71) CN20-A 1 24VDEC CN20-B12 SIN_7 CN20-B11 SIN_6 CN20-B10 AD_SUB2 CN20-B 9 M4_LD CN20-B 8 PS92_SIG CN20-B 7 PS91_SIG CN20-B 6 M80_LD CN20-B 5 M74_LD CN20-B 4 M72_LD CN20-B 3 M71_LD CN20-B 2 M32_LD CN20-B 1 M91_LD

-1

J47- 4

-2 -1

CN149- 1 24V CN149- 2 DRV

CN148- 1 24V CN148- 2 DRV

CN148- 1 24V CN148- 2 DRV

CN115-11 24V CN115-10 24V CN115- 9 P.GND CN115- 8 P.GND CN115- 7 H/L CN115- 6 LD CN115- 5 CW/CCW CN115- 4 CLOCK CN115- 3 START/STOP CN115- 2 S.GND CN115- 1 5V

SD33

Clamp motor

SD31

Clamp alignment motor

M21

M22

16

Waste box set sensor PS81

CN227- 3 S.GND CN227- 2 SIG CN227- 1 5V

Cover paper conveyance sensor /4 PS78

-3 -2 -1

J65- 1 J65- 2 J65- 3

J61-10 J61-11 J61-12

J61- 7 J61- 8 J61- 9

J62-16 J62-17 J62-18

J62-13 J62-14 J62-15

-B16 -B15 -B14 -B13 -B12 -B11

CN35-B 1 SGND CN35-B 2 PS45_SIG CN35-B 3 5V

CN75- 7 M47_24V CN75- 8 M47_24V CN75- 9 M47_DRV_A CN75- 10 M47_DRV_A/ CN75- 11 M47_DRV_B CN75- 12 M47_DRV_B/

-1 -2

J41-18 J41-17

-2 -1

-2 -1

Straight gate solenoid

Glue apply roller motor

SC pressure arm solenoid

SD91

M32

Clamp entranse roller release motor

SD13

15

Cover paper table HP sensor /Fr PS47

CN232- 3 S.GND CN232- 2 SIG CN232- 1 5V

-3 -2 -1

J63- 1 J63- 2 J63- 3

J62-10 J62-11 J62-12

J62- 7 J62- 8 J62- 9

J90-B16 J90-B17 J90-B18 J90-B19

J90-B13 J90-B14 J90-B15

J90-B10 J90-B11 J90-B12

J90-B 7 J90-B 8 J90-B 9

J90-B 4 J90-B 5 J90-B 6

-B19 -B18 -B17

CN35-A17 SGND CN35-A18 PS44_SIG CN35-A19 5V

CN35-A16 SGND

CN35-A15 SW42

CN35-A14 SGND

-B 3 -B 4

J42-B 9 J42-B 8

6

Stacker door sensor PS57

-3 -2 -1

J58- 1 J58- 2 J58- 3

J90-B 1 J90-B 2 J90-B 3

-A 3 -A 2 -A 1

-A 4

-A 5

-A 6

CN75- 1 M46_24V CN75- 2 M46_24V CN75- 3 M46_DRV_A CN75- 4 M46_DRV_A/ CN75- 5 M46_DRV_B CN75- 6 M46_DRV_B/

CN68- 4 M33_DRV1 CN68- 5 M33_DRV2 CN68- 6 PGND(NC)

CN68- 1 24V1_OUT CN68- 2 PGND(NC) CN68- 3 24V1_IN

CN83- 16 M34_DRV1 CN83- 17 M34_DRV2

CN83- 14 SD32_24V CN83- 15 SD32_DRV

-2 -1

FD alignment solenoid

M20

14

Booklet upper limit LED LED61

-3 -2 -1

J52- 1 J52- 2 J52- 3

J90-A17 J90-A18 J90-A19

J90-A16

J90-A15

J90-A14

CN58-A 1 SOUT14 CN58-A 2 SOUT13 CN58-A 3 M48_CONT CN58-A 4 M34_F/R CN58-A 5 M34_CONT CN58-A 6 M33_F/R CN58-A 7 M33_CONT CN58-A 8 M23_F/R CN58-A 9 M23_CONT CN58-A10 M23_F/R CN58-A11 M22_CONT CN58-A12 M20_F/R CN58-A13 M20_CONT CN58-A14 M18_F/R CN58-A15 M18_CONT CN58-A16 M13_F/R CN58-A17 M13_CONT CN58-B 1 SOUT16 CN58-B 2 SOUT15 CN58-B 3 M73_F/R CN58-B 4 M73_CONT CN58-B 5 M64_F/R CN58-B 6 M64_CONT CN58-B 7 M63_F/R CN58-B 8 M63_CONT CN58-B 9 M60_F/R CN58-B10 M60_CONT CN58-B11 M50_F/R CN58-B12 M50_CONT CN58-B13 M49_F/R CN58-B14 M49_CONT CN58-B15 M48_F/R CN58-B16 SOUT10 CN58-B17 SOUT9

-B 1 -B 2

J42-B11 J42-B10

51

Booklet conveyance belt movement HP sensor

-4

-5

-3 -2 -1

-6

J53-7 J53-8 J53-9

J53-5 J53-6

J53-4

CN35-A13 SW41

CN19-A17 SOUT14 CN19-A16 SOUT13 CN19-A15 M48_CONT CN19-A14 M34_F/R CN19-A13 M34_CONT CN19-A12 M33_F/R CN19-A11 M33_CONT CN19-A10 M23_F/R CN19-A 9 M23_CONT CN19-A 8 M22_F/R CN19-A 7 M22_CONT CN19-A 6 M20_F/R CN19-A 5 M20_CONT CN19-A 4 M18_F/R CN19-A 3 M18_CONT CN19-A 2 M13_F/R CN19-A 1 M13_CONT CN19-B17 SOUT16 CN19-B16 SOUT15 CN19-B15 M73_F/R CN19-B14 M73_CONT CN19-B13 M64_F/R CN19-B12 M64_CONT CN19-B11 M63_F/R CN19-B10 M63_CONT CN19-B 9 M60_F/R CN19-B 8 M60_CONT CN19-B 7 M50_F/R CN19-B 6 M50_CONT CN19-B 5 M49_F/R CN19-B 4 M49_CONT CN19-B 3 M48_F/R CN19-B 2 SOUT10 CN19-B 1 SOUT9

CN83- 12 SD31_24V CN83- 13 SD31_DRV

SC stopper solenoid

SD11

13

CN163- 3 S.GND CN163- 2 NC CN163- 1 5V

CN219- 3 S.GND CN219- 2 SIG CN219- 1 5V

PS69

CN166-1

Brown-6

-A 7

CN35-A10 SGND CN35-A11 PS43_SIG CN35-A12 5V

CN35-A 7 SGND CN35-A 8 PS41_SIG CN35-A 9 5V

CN35-A 4 SGND CN35-A 5 PS48_SIG CN35-A 6 5V

CN35-A 1 SGND CN35-A 2 PS42_SIG CN35-A 3 5V

CN34- 8 SGND CN34- 9 NC

CN34- 7 TH4_SIG

CN34- 6 SGND

CN34- 5 TH3_SIG

CN34- 4 SGND

CN34- 3 TH2_SIG

CN34- 2 SGND

SC roller release motor

SD12

Clamp rotation motor

SC switchback release motor

M18

Glue tank movement motor

Clamp entranse movement motor

M19

M13

M31

SC bundle conveynace motor

M17

M23

SC alignment motor

M15

12

Cart set sensor

Booklet sensor /2 PS67

CN209- 3 S.GND CN209- 2 SIG CN209- 1 5V

Cover paper folding pressure sensor PS52

CN220- 3 S.GND CN220- 2 SIG CN220- 1 5V

CN208- 3 S.GND CN208- 2 SIG CN208- 1 5V

Cover paper folding plate position sensor PS51

CN218- 3 S.GND CN218- 2 SIG CN218- 1 5V

CN207- 3 S.GND CN207- 2 SIG CN207- 1 5V

Cover paper folding plate encorder sensor PS50

Booklet sensor /1 PS66

CN206- 3 S.GND CN206- 3 S.GND CN206- 1 5V

CN166-2

Yellow-5

J90-A13

-A10 -A 9 -A 8

-A13 -A12 -A11

-A16 -A15 -A14

-A19 -A18 -A17

-1

-2

-3

-4

-5

-6

-7

CN113- 1 DRV1 CN113- 2 DRV2 CN114- 2 COM CN114- 5 COM CN114- 1 A CN114- 3 A/ CN114- 4 B CN114- 6 B/

SC switchback conveyance motor

M12

11

Booklet stopper HP sensor PS68

CN203- 3 S.GND CN203- 2 SIG CN203- 1 5V

Cover paper sensor /Lt PS46

Cover paper sensor /Rt PS45

CN166-3

Brown-4

-7

J53-3

J90-A10 J90-A11 J90-A12

J90-A 7 J90-A 8 J90-A 9

J90-A 4 J90-A 5 J90-A 6

J90-A 1 J90-A 2 J90-A 3

J43- 8

J43- 7

J43- 6

J43- 5

J43- 4

J43- 3

J43- 2

CN34- 1 TH1_SIG

-A 1 -A 2 -A 3 -A 4 -A 5 -A 6 -A 7 -A 8 -A 9 -A10 -A11

J42-A11 J42-A10 J42-A 9 J42-A 8 J42-A 7 J42-A 6 J42-A 5 J42-A 4 J42-A 3 J42-A 2 J42-A 1

(DB CN70)

CN112- 1 DRV1 CN112- 2 DRV2

CN111- 3 COM CN111- 9 COM CN111- 1 A CN111- 5 A/ CN111- 7 B CN111-11 B/

CN157- 1 24V CN157- 2 DRV

CN146- 1 24V CN146- 2 DRV

CN110- 1 DRV1 CN110- 2 DRV2

CN144- 1 24V CN144- 2 DRV

Pellet supply cooling fan motor

SC entrance conveyance motor

M81

M11

Exhaust fan /2

M80

M4

Front door lock solenoid

Exhaust fan /1

SD80

Glue tank

Cover paper folding plate HP sensor /Lt PS49

CN202- 3 S.GND CN202- 2 SIG CN202- 1 5V

Cover paper switchback switch PS44

CN242- * COM CN201- 3 S.GND CN201- 2 SIG CN201- 1 5V

SW42

CN166-4

Cutter unit Yellow-3

-1

-2

-1

-2

-1

-2

-1

-8

CN260- 1 M32_24V CN260- 2 M32_24V CN83- 1 NC CN83- 2 NC CN83- 3 M32_PGND CN83- 4 M32_PGND CN83- 5 M32_H/L CN83- 6 M32_LD CN83- 7 M32_F/R CN83- 8 M32_CLK CN83- 9 M32_CONT CN83- 10 M32_SGND CN83- 11 M32_5V

-5

J31- 1

Sub tray exit solenoid

SD4

10

Cutter end position switch (Within the cutter unit)

Cutter HP sensor SW41 (Within the cutter unit)

CN205- 3 S.GND CN205- 2 SIG CN205- 1 5V

Cover paper folding plate HP sensor /Rt PS48

CN241- * NO

CN199- 3 S.GND CN199- 2 SIG CN199- 1 5V

CN253- 2

CN253- 1

CN252- 2

CN252- 1

CN251- 2

CN251- 1

CN250- 2

J43- 1

CN33- 18 SGND CN33- 19 PS40_SIG CN33- 20 5V

CN33- 15 SGND CN33- 16 PS39_SIG CN33- 17 5V

CN33- 12 SGND CN33- 13 PS38_SIG CN33- 14 5V

-3 -4

J31- 3 J31- 2

-2 -1

-2 -1

-2 -1

Sub tray gate solenoid

SD3

9

Cover paper conveyance arm HP sensor /Rt PS42

Glue tank temperature sensor /Lw TH4

Glue tank temperature sensor /Md TH3

Glue tank temperature sensor /up TH2

V -2

-3 -2 -1

-6 -5 -4

-1 -2

J31- 5 J31- 4

9

J41-16 J41-17 J41-18

-3 -4

J20- 8 J20- 7

8

J41-13 J41-14 J41-15

CN82- 5 M23_DRV1 CN82- 6 M23_DRV2 CN82- 7 RSV_SD1_24V CN82- 8 RSV_SD1_DRV

CN82- 3 SD21_24V CN82- 4 SD21_DRV

CN82- 1 M22_DRV1 CN82- 2 M22_DRV2

CN73- 1 M21_24V CN73- 2 M21_24V CN73- 3 M21_DRV_A CN73- 4 M21_DRV_A/ CN73- 5 M21_DRV_B CN73- 6 M21_DRV_B/

-1 -2

J20-10 J20- 9

-2 -1

CN145- 1 24V CN145- 2 DRV

CN108- 1 DRV1 CN108- 2 DRV2

CN105- 2 DRV1 CN105- 1 DRV2

CN109- 1 COM CN109- 2 COM CN109- 3 A CN109- 4 A/ CN109- 5 B CN109- 6 B/

CN107- 5 COM CN107- 2 COM CN107- 4 A CN107- 6 A/ CN107- 3 B CN107- 1 B/

CN106- 3 COM CN106- 9 COM CN106- 1 A CN106- 5 A/ CN106- 7 B CN106-11 B/

CN104- 3 COM CN104- 9 COM CN104- 1 A CN104- 5 A/ CN104- 7 B CN104-11 B/

CN103- 3 COM CN103- 9 COM CN103- 1 A CN103- 5 A/ CN103- 7 B CN103-11 B/

CN139- 1 DRV CN139- 2 EM CN139- 3 PGND

CN158- 1 DRV CN158- 2 EM CN158- 3 H/L CN158- 4 PGND

CN138- 1 DRV CN138- 2 EM CN138- 3 H/L CN138- 4 PGND

CN153- 1 DRV1 CN153- 2 DRV2

CN143- 1 24V CN143- 2 DRV

CN142- 1 24V CN142- 2 DRV

Clamp

Glue apply roller temperature sensor TH1

CN197- 3 S.GND CN197- 2 SIG CN197- 1 5V

Pellet supply door sensor PS40

1 SUB1_CONT2 2 SUB1_CONT1 3 SUB1_F/R 4 SUB1_EN 5 SUB1_MODE1 6 SUB1_CLK

CN56-A 1 M61_CONT2 CN56-A 2 M61_CONT1 CN56-A 3 M61_F/R CN56-A 4 M61_EN CN56-A 5 M61_MODE1 CN56-A 6 M61_CLK CN56-A 7 M47_CONT2 CN56-A 8 M47_CONT1 CN56-A 9 M47_F/R CN56-A10 M47_EN CN56-A11 M47_MODE1 CN56-A12 M47_CLK CN56-A13 M46_CONT2 CN56-A14 M46_CONT1 CN56-A15 M46_F/R CN56-A16 M46_EN CN56-A17 M46_MODE1 CN56-A18 M46_CLK CN56-B 1 M80_H/L CN56-B 2 M80_CONT CN56-B 3 M81_H/L CN56-B 4 M72_CONT CN56-B 5 M71_H/L CN56-B 6 M71_CONT CN56-B 7 M65_/B CN56-B 8 M65_B CN56-B 9 M65_/A CN56-B10 M65_A CN56-B11 M62_/B CN56-B12 M62_B CN56-B13 M62_/A CN56-B14 M62_A CN56-B15 M19_/B CN56-B16 M19_B CN56-B17 M19_/A CN56-B18 M19_A

CN60CN60CN60CN60CN60CN60-

-1 -2

J21- 2 J21- 1

-2 -1

-2 -1

-6 -5 -4 -3 -2 -1

Entrance gate solenoid

SD1

8

CN250- 1

CN196- 3 S.GND CN196- 2 SIG CN196- 1 5V

CN249- 3 S.GND CN249- 2 SIG CN249- 1 5V

Pellet supply arm lower limit sensor PS39

CN33- 11 5V

CN33- 10 LED32_CONT

CN33- 9 SGND

CN33- 8 PS37_SIG

CN33- 5 SGND CN33- 6 PS36_SIG CN33- 7 5V

CN17-A18 M61_CONT2 CN17-A17 M61_CONT1 CN17-A16 M61_F/R CN17-A15 M61_EN CN17-A14 M61_MODE1 CN17-A13 M61_CLK CN17-A12 M47_CONT2 CN17-A11 M47_CONT1 CN17-A10 M47_F/R CN17-A 9 M47_EN CN17-A 8 M47_MODE1 CN17-A 7 M47_CLK CN17-A 6 M46_CONT2 CN17-A 5 M46_CONT1 CN17-A 4 M46_F/R CN17-A 3 M46_EN CN17-A 2 M46_MODE1 CN17-A 1 M46_CLK CN17-B18 M80_H/L CN17-B17 M80_CONT CN17-B16 M72_H/L CN17-B15 M72_CONT CN17-B14 M71_H/L CN17-B13 M71_CONT CN17-B12 M65_/B CN17-B11 M65_B CN17-B10 M65_/A CN17-B 9 M65_A CN17-B 8 M62_/B CN17-B 7 M62_B CN17-B 6 M62_/A CN17-B 5 M62_A CN17-B 4 M19_/B CN17-B 3 M19_B CN17-B 2 M19_/A CN17-B 1 M19_A

CN21- 6 SUB1_CONT2 CN21- 5 SUB1_CONT1 CN21- 4 SUB1_F/R CN21- 3 SUB1_EN CN21- 2 SUB1_MODE1 CN21- 1 SUB1_CLK

CN81-B 9 SD91_24V CN81-B10 SD91_DRV CN81-B11 NC

CN81-B 7 SD13_24V CN81-B 8 SD13_DRV

CN81-B 5 M20_DRV1 CN81-B 6 M20_DRV2

CN81-B 3 SD11_24V CN81-B 4 SD11_DRV

7

-9 -8 -7

-10

-11

-12

-13

-16 -15 -14

CN33- 4 5V

CN33- 3 LED31

CN33- 2 SGND

CN33- 1 PS32_SIG

CN32-B12 SGND CN32-B13 PS29_SIG CN32-B14 5V

CN32-B11 SGND

CN32-B10 LED21_CONT

CN32-B 7 SGND CN32-B 8 PS27_SIG CN32-B 9 5V

CN32-B 4 SGND CN32-B 5 PS26_SIG CN32-B 6 5V

CN32-B 1 SGND CN32-B 2 PS25_SIG CN32-B 3 5V

CN32-A14 SGND

CN81-B 1 SD12_24V CN81-B 2 SD12_DRV

CN81-A 9 M18_DRV1 CN81-A10 M18_DRV2 CN81-A11 NC

6

J41-10 J41-11 J41-12

J41- 9

J41- 8

J41- 7

J41- 6

J41- 3 J41- 4 J41- 5

-B 3 -B 2 -B 1

-B 4

-B 5

-B 6

-B 7

-B 3 -B 2 -B 1

-B 4

-B 5

-B10 -B 9 -B 8

-B13 -B12 -B11

-A 4 -A 3 -A 2 -A 1

-B 6

CN32-A13 PS28_SIG

CN81-A 7 M13_DRV1 CN81-A 8 M13_DRV2

5

Pellet supply arm upper limit sensor PS38

CN162- 3 S.GND CN162- 2 NC CN162- 1 5V

CN194- 3 S.GND CN194- 2 SIG CN194- 1 5V

J42-B 9 J42-B10 J42-B11

J42-B 8

J42-B 7

J42-B 6

J42-B 5

J30-B11 J30-B12 J30-B13

J30-B10

J30-B 9

J30-B 4 J30-B 5 J30-B 6

J30-B 1 J30-B 2 J30-B 3

J30-A10 J30-A11 J30-A12 J30-A13

J30-B 8

-B 7

CN32-A10 SGND CN32-A11 PS23_SIG CN32-A12 5V

CN32-A 7 SGND CN32-A 8 PS22_SIG CN32-A 9 5V

CN81-A 1 M19_24V CN81-A 2 M19_24V CN81-A 3 M19_DRV_A CN81-A 4 M19_DRV_A/ CN81-A 5 M19_DRV_B CN81-A 6 M19_DRV_B/

4

Pellet count LED LED32

Pellet count sensor PS37

-2

J33- 1

J30-B 7

-A 7 -A 6 -A 5

-A10 -A 9 -A 8

CN57-A 1 SD2_CONT CN57-A 2 SD1_CONT CN57-A 3 M74_H/L CN57-A 4 M74_F/R CN57-A 5 M74_CLK CN57-A 6 M74_CONT CN57-A 7 M32_H/L CN57-A 8 M32_F/R CN57-A 9 M32_CLK CN57-A10 M32_CONT CN57-A11 M91_H/L CN57-A12 M91_F/R CN57-A13 M91_CLK CN57-A14 M91_CONT CN57-A15 M2_H/L CN57-A16 M2_F/R CN57-A17 M2_CLK CN57-A18 M2_CONT CN57-B 1 SOUT17 CN57-B 2 CL72_CONT CN57-B 3 CL71_CONT CN57-B 4 SD80_F/R CN57-B 5 SD80_CONT CN57-B 6 SD72_CONT CN57-B 7 SD71_CONT CN57-B 8 SD43_CONT CN57-B 9 SD42_CONT CN57-B10 SD41_CONT CN57-B11 SD32_CONT CN57-B12 SD31_CONT CN57-B13 SD21_CONT CN57-B14 SD13_CONT CN57-B15 SD12_CONT CN57-B16 SD11_CONT CN57-B17 SD4_CONT CN57-B18 SD3_CONT

Bypass gate solenoid

SD2

7

Pellet remain sensor PS36

CN161- 3 S.GND CN161- 2 NC CN161- 1 5V

Glue apply position detection sensor PS32

-1

J33- 2

J30-A 7 J30-A 8 J30-A 9

J30-A 4 J30-A 5 J30-A 6

CN18-A18 SD2_CONT CN18-A17 SD1_CONT CN18-A16 M74_H/L CN18-A15 M74_F/R CN18-A14 M74_CLK CN18-A13 M74_CONT CN18-A12 M32_H/L CN18-A11 M32_F/R CN18-A10 M32_CLK CN18-A 9 M32_CONT CN18-A 8 M3_H/L CN18-A 7 M3_F/R CN18-A 6 M3_CLK CN18-A 5 M3_CONT CN18-A 4 M2_H/L CN18-A 3 M2_F/R CN18-A 2 M2_CLK CN18-A 1 M2_CONT CN18-B18 SOUT17 CN18-B17 CL72_CONT CN18-B16 CL71_CONT CN18-B15 SD80_F/R CN18-B14 SD80_CONT CN18-B13 SD72_CONT CN18-B12 SD71_CONT CN18-B11 SD43_CONT CN18-B10 SD42_CONT CN18-B 9 SD41_CONT CN18-B 8 SD32_CONT CN18-B 7 SD31_CONT CN18-B 6 SD21_CONT CN18-B 5 SD13_CONT CN18-B 4 SD12_CONT CN18-B 3 SD11_CONT CN18-B 2 SD4_CONT CN18-B 1 SD3_CONT

-3 -2 -1

-2 -1

-2 -1

CN141- 1 24V CN141- 2 DRV

CN140- 1 24V CN140- 2 DRV

Sub compile

Glue apply position LED LED31

Booklet thickness sensor PS29

-3 -2 -1

J34- 1 J34- 2 J34- 3

CN32-A 4 SGND CN32-A 5 PS21_SIG CN32-A 6 5V

CN32-A 1 SGND CN32-A 2 PS24_SIG CN32-A 3 5V

CN31-B10 SGND CN31-B11 SIN_11 CN31-B12 5V

CN31-B 7 SGND CN31-B 8 PS19_SIG CN31-B 9 5V

CN72- 1 M15_24V CN72- 2 M15_24V CN72- 3 M15_DRV_A CN72- 4 M15_DRV_A/ CN72- 5 M15_DRV_B CN72- 6 M15_DRV_B/ CN72- 7 NC CN72- 8 M17_24V CN72- 9 M17_24V CN72- 10 M17_DRV_A CN72- 11 M17_DRV_A/ CN72- 12 M17_DRV_B CN72- 13 M17_DRV_B/

CN71- 7 M12_24V CN71- 8 M12_24V CN71- 9 M12_DRV_A CN71- 10 M12_DRV_A/ CN71- 11 M12_DRV_B CN71- 12 M12_DRV_B/

-7 -8

J10-14 J10-13

52

CN190- 1 S.GND CN190- 2 SIG CN190- 3 5V

-3 -2 -1

J32- 1 J32- 2 J32- 3

-A13 -A12 -A11

-3 -2 -1

CN31-B 4 SGND CN31-B 5 PS16_SIG CN31-B 6 5V

CN31-B 1 SGND CN31-B 2 PS18_SIG CN31-B 3 5V

-5 -6

J10-16 J10-15

-2 -1

-2 -1

-2 -1

6

CN160- 3 S.GND CN160- 2 NC CN160- 1 5V

CN184- 3 S.GND CN184- 2 SIG CN184- 1 5V

J30-A 1 J30-A 2 J30-A 3

J20- 8 J20- 9 J20-10

-6 -5 -4

CN31-A10 SGND CN31-A11 PS17_SIG CN31-A12 5V

CN31-A 7 SGND CN31-A 8 PS14_SIG CN31-A 9 5V

-3 -4

J10-18 J10-17

5

Clamp paper LED LED21

CN183- 3 S.GND CN183- 2 SIG CN183- 1 5V

Clamp HP sensor PS22

CN182- 3 S.GND CN182- 2 SIG CN182- 1 5V

Clamp pressure sensor PS23

CN185- 3 S.GND CN185- 2 SIG CN185- 1 5V

-3 -2 -1

J22- 1 J22- 2 J22- 3

J20- 5 J20- 6 J20- 7

-3 -2 -1

CN71- 1 M11_24V CN71- 2 M11_24V CN71- 3 M11_DRV_A CN71- 4 M11_DRV_A/ CN71- 5 M11_DRV_B CN71- 6 M11_DRV_B/

CN61- 2 M4_PGND CN61- 3 M80_DRV CN61- 4 M80_PGND

CN61- 1 M4_DRV

CN80-B 9 M4_LD CN80-B10 M80_LD CN80-B11 M80_H/L CN80-B12 M81_LD CN80-B13 M81_H/L

-1 -2

J10-20 J10-19

Intermediate conveyance motor

M2

Conveyance/Main frame

Clamp rotation HP sensor PS24

CN181- 3 S.GND CN181- 2 SIG CN181- 1 5V

Clamp entrance roller release sensor PS19

-3 -2 -1

J27- 1 J27- 2 J27- 3

J24- 1 J24- 2 J24- 3

CN31-A 4 SGND CN31-A 5 PS13_SIG CN31-A 6 5V

CN31-A 1 SGND CN31-A 2 PS12_SIG CN31-A 3 5V

CN55-A 1 M43_CLK CN55-A 2 M42_CONT2 CN55-A 3 M42_CONT1 CN55-A 4 M42_F/R CN55-A 5 M42_EN CN55-A 6 M42_MODE1 CN55-A 7 M42_CLK CN55-A 8 M41_CONT2 CN55-A 9 M41_CONT1 CN55-A10 M41_F/R CN55-A11 M41_EN CN55-A12 M41_MODE1 CN55-A13 M41_CLK CN55-A14 M31_CONT2 CN55-A15 M31_CONT1 CN55-A16 M31_F/R CN55-A17 M31_EN CN55-A18 M31_MODE1 CN55-A19 M31_CLK CN55-B 1 SOUT23 CN55-B 2 SOUT22 CN55-B 3 M45_CONT2 CN55-B 4 M45_CONT1 CN55-B 5 M45_F/R CN55-B 6 M45_EN CN55-B 7 M45_MODE1 CN55-B 8 M45_CLK CN55-B 9 M44_CONT2 CN55-B10 M44_CONT1 CN55-B11 M44_F/R CN55-B12 M44_EN CN55-B13 M44_MODE1 CN55-B14 M44_CLK CN55-B15 M43_CONT2 CN55-B16 M43_CONT1 CN55-B17 M43_F/R CN55-B18 M43_EN CN55-B19 M43_MODE1

-1 -2

J16-6 J16-7

Entrance conveyance motor

M1

CN101-11 24V CN101-10 24V CN101- 9 P.GND CN101- 8 P.GND CN101- 7 H/L CN101- 6 LD CN101- 5 CW/CCW CN101- 4 CLOCK CN101- 3 START/STOP CN101- 2 S.GND CN101- 1 5V

(Glue tank movement motor M31)

CN100- 2 COM CN100- 5 COM CN100- 1 A CN100- 3 A/ CN100- 4 B CN100- 6 B/

4

Clamp alignment HP sensor PS21

CN178- 3 S.GND CN178- 2 SIG CN178- 1 5V

SC alignment HP sensor PS14

SC paper detection sensor PS16

Y CN180- 3 S.GND CN180- 2 SIG CN180- 1 5V

CN177- 3 S.GND CN177- 2 SIG CN177- 1 5V

PS13

T

CN179- 3 S.GND CN179- 2 SIG CN179- 1 5V

CN176- 3 S.GND CN176- 2 SIG CN176- 1 5V

CN16-A19 M43_CLK CN16-A18 M42_CONT2 CN16-A17 M42_CONT1 CN16-A16 M42_F/R CN16-A15 M42_EN CN16-A14 M42_MODE1 CN16-A13 M42_CLK CN16-A12 M41_CONT2 CN16-A11 M41_CONT1 CN16-A10 M41_F/R CN16-A 9 M41_EN CN16-A 8 M41_MODE1 CN16-A 7 M41_CLK CN16-A 6 M31_CONT2 CN16-A 5 M31_CONT1 CN16-A 4 M31_F/R CN16-A 3 M31_EN CN16-A 2 M31_MODE1 CN16-A 1 M31_CLK CN16-B19 SOUT23 CN16-B18 SOUT22 CN16-B17 M45_CONT2 CN16-B16 M45_CONT1 CN16-B15 M45_F/R CN16-B14 M45_EN CN16-B13 M45_MODE1 CN16-B12 M45_CLK CN16-B11 M44_CONT2 CN16-B10 M44_CONT1 CN16-B 9 M44_F/R CN16-B 8 M44_EN CN16-B 7 M44_MODE1 CN16-B 6 M44_CLK CN16-B 5 M43_CONT2 CN16-B 4 M43_CONT1 CN16-B 3 M43_F/R CN16-B 2 M43_EN CN16-B 1 M43_MODE1

CN80-B 7 SD80_DRV1 CN80-B 8 SD80_DRV2

CN80-B 5 SD4_24V CN80-B 6 SD4_DRV

CN80-B 3 SD3_24V CN80-B 4 SD3_DRV

CN80-B 1 SD1_24V CN80-B 2 SD1_DRV

CN80-A12 SD2_24V CN80-A13 SD2_DRV

CN80-A 1 M2_24V CN80-A 2 M2_24V CN80-A 3 M2_PGND CN80-A 4 M2_PGND CN80-A 5 M2_H/L CN80-A 6 M2_LD CN80-A 7 M2_F/R CN80-A 8 M2_CLK CN80-A 9 M2_CONT CN80-A10 M2_SGND CN80-A11 M2_5V

CN70- 1 M1_24V CN70- 2 M1_24V CN70- 3 M1_DRV_A CN70- 4 M1_DRV_A/ CN70- 5 M1_DRV_B CN70- 6 M1_DRV_B/ CN70- 7 M31_24V CN70- 8 M31_24V CN70- 9 M31_DRV_A CN70- 10 M31_DRV_A/ CN70- 11 M31_DRV_B CN70- 12 M31_DRV_B/

D

CN30-B12 H1_CONT CN30-B13 H2_CONT CN30-B14 RL_CONT CN30-B15 NC

CN30-B 9 SGND CN30-B10 PS33_SIG CN30-B11 SGND

CN30-B 6 SGND CN30-B 7 PS31_SIG CN30-B 8 5V

CN30-B 5 SGND

CN30-B 4 SW1

CN30-B 1 SGND CN30-B 2 PS2_SIG CN30-B 3 5V

CN30-A13 SGND CN30-A14 PS5_SIG CN30-A15 5V

CN30-A10 SGND CN30-A11 SIN_10 CN30-A12 5V

CN54-A 1 M15_MODE1 CN54-A 2 M15_CLK CN54-A 3 M12_CONT2 CN54-A 4 M12_CONT1 CN54-A 5 M12_F/R CN54-A 6 M12_EN CN54-A 7 M12_MODE1 CN54-A 8 M12_CLK CN54-A 9 M11_CONT2 CN54-A10 M11_CONT1 CN54-A11 M11_F/R CN54-A12 M11_EN CN54-A13 M11_MODE1 CN54-A14 M11_CLK CN54-A15 M1_CONT2 CN54-A16 M1_CONT1 CN54-A17 M1_F/R CN54-A18 M1_EN CN54-A19 M1_MODE1 CN54-A20 M1_CLK CN54-B 1 M4_CONT CN54-B 2 SD61_F/R CN54-B 3 SD61_CONT CN54-B 4 SD91_CONT CN54-B 5 M21_CONT2 CN54-B 6 M21_CONT1 CN54-B 7 M21_F/R CN54-B 8 M21_EN CN54-B 9 M21_MODE1 CN54-B10 M21_CLK CN54-B11 M17_CONT2 CN54-B12 M17_CONT1 CN54-B13 M17_F/R CN54-B14 M17_EN CN54-B15 M17_MODE1 CN54-B16 M17_CLK CN54-B17 M15_CONT2 CN54-B18 M15_CONT1 CN54-B19 M15_F/R CN54-B20 M15_EN

3

SC roller release sensor PS17

CN175- 3 S.GND CN175- 2 SIG CN175- 1 5V

PS12

SC switchback arm pressure detection sensor SC switchback spring pressure detection sensor

U (ACDB CN43)

-1

-2

-5 -4 -3

-3 -2 -1

CN30-A 7 SGND CN30-A 8 PS4_SIG CN30-A 9 5V

CN15-A20 M15_MODE1 CN15-A19 M15_CLK CN15-A18 M12_CONT2 CN15-A17 M12_CONT1 CN15-A16 M12_F/R CN15-A15 M12_EN CN15-A14 M12_MODE1 CN15-A13 M12_CLK CN15-A12 M11_CONT2 CN15-A11 M11_CONT1 CN15-A10 M11_F/R CN15-A 9 M11_EN CN15-A 8 M11_MODE1 CN15-A 7 M11_CLK CN15-A 6 M1_CONT2 CN15-A 5 M1_CONT1 CN15-A 4 M1_F/R CN15-A 3 M1_EN CN15-A 2 M1_MODE1 CN15-A 1 M1_CLK CN15-B20 M4_CONT CN15-B19 M66_F/R CN15-B18 M66_CONT CN15-B17 SD91_CONT CN15-B16 M21_CONT2 CN15-B15 M21_CONT1 CN15-B14 M21_F/R CN15-B13 M21_EN CN15-B12 M21_MODE1 CN15-B11 M21_CLK CN15-B10 M17_CONT2 CN15-B 9 M17_CONT1 CN15-B 8 M17_F/R CN15-B 7 M17_EN CN15-B 6 M17_MODE1 CN15-B 5 M17_CLK CN15-B 4 M15_CONT2 CN15-B 3 M15_CONT1 CN15-B 2 M15_F/R CN15-B 1 M15_EN

2

Clamp entrance movement HP sensor PS18

CN193- 3 S.GND CN193- 2 SIG CN193- 1 5V

Glue tank HP sensor PS33

J16- 7

J16- 6

J16- 3 J16- 4 J16- 5

J10-18 J10-19 J10-20

-6 -5 -4

CN30-A 4 SGND CN30-A 5 PS3_SIG CN30-A 6 5V

CN30-A 1 SGND CN30-A 2 PS1_SIG CN30-A 3 5V

H

CN191- 3 S.GND CN191- 2 SIG CN191- 1 5V

-3 -2 -1

J17- 4 J17- 5 J17- 6

J10-15 J10-16 J10-17

-9 -8 -7

-12 -11 -10

G

Glue tank movement limit sensor PS31

-6 -5 -4

J17- 1 J17- 2 J17- 3

J10-12 J10-13 J10-14

J10- 9 J10-10 J10-11

F

CN240- 1 S.GND

-3 -2 -1

C

CN240- 2 SIG

CN171- 3 S.GND CN171- 2 SIG CN171- 1 5V

Sub tray full sensor PS5

-3 -2 -1

1

Upper door switch SW1

CN174- 3 S.GND CN174- 2 SIG CN174- 1 5V

Sub tray exit sensor PS4

W CN173- 3 S.GND CN173- 2 SIG CN173- 1 5V

X J12- 1 J12- 2 J12- 3

S

J11- 1 J11- 2 J11- 3

O

CN172- 3 S.GND CN172- 2 SIG CN172- 1 5V

L

CN170- 3 S.GND CN170- 2 SIG CN170- 1 5V

J

Entrance sensor PS1

E

Cover paper entrance sensor PS3

Field Service Ver3.0 Nov.2006

18.8 PB-501 27

A

Cover paper feed A

Cover paper tray B

Circuit breaker Noise filter

AC CODE

C

Upper door switch MS3

BLK

D

E

DCPU/3

F

G

51

H

20

17 12

I

J

K

PBDB K

L

M M

11 12 13

N

Symbol

Connector Faston Crimp Relay cnnector 27

O

P

ACDB P

Q

R R

3 2

S

T

U

V

W

X

Y

Z

19. PAPER SETTING bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

19. PAPER SETTING 19.1 Relationship between the optimum value and the control of each of setting items by paper brand (U.S.A. paper) (for fusing hard roller) NOTE • This table lists the optimum setting values by paper brands checked for paper through by Konica Minolta. For other brands, it is scheduled that information is provided in due course upon completion of the paper through check.

Weight

40 to 49 g/m2

50 to 61 g/m2

62 to 71 g/m2

72 to 91 g/m2

92 to 130 g/m2

131 to 161 g/m2

162 to 209 g/m2

210 to 244 g/m2

245 to 300 g/m2 Tray/4

Paper type 2

Coated A

Futura Leser (105 g/m )

(Smoothness: over100sec)

Line speed (mm/s)

290

290

425

490

490

490

490

490

425

Fusing temp. index (°C)

-15

-15

-15

-10

Standard temp.

+5

+5

+5

+5

Line speed (mm/s)

290

290

425

490

490

490

490

490

425

Fusing temp. index (°C)

-15

-15

-15

-10

Standard temp.

+5

+5

+5

+5

Coated B (Smoothness: over100sec)

Domtar (16 lb, 60 g/m2)

Fine (Smoothness: 50 to 100sec)

Gilbert Neutech Color (28lb, 105

Kromekote Cover Leser High

g/m2)

Gross (183 g/m2)

HM Color (28lb, 105 g/m2)

Domter Color (65lb,176 g/m2) Cover Supersmooth (65lb,176g/ m2)

Line speed (mm/s)

290

425

490

490

490

490

490

425

290

Fusing temp index. (°C)

-15

-15

-15

-10

Standard temp.

+5

+5

+5

+5

425

290

290

+5

+5

+5

Docupaque (16 lb, 60 g/m2)

Normal (Smoothness: 20 to 50sec)

HM-T MP (20lb, 75g/m2)

Cougar Opaque Digital Smooth

HM-Fore (20lb, 75g/m2)

Cover 65lb 7885 (176g/m2)

Wheyerhauser Recycled Laser (20lb, 75g/m2) Domter (20lb,75g/m2) Great White (20lb,75g/m2) Great White Rycycle Content (20lb,75g/m2) Xerox4024 (20lb,75g/m2) Husky Xerocopy (20lb,75g/m2) Recycle Eclips 20lb (20lb,75g/m2) AVERY 5160 Line speed (mm/s) Fusing temp index. (°C)

490

490

490

490

490

490

-5

-5

-5

Standard temp.

+5

+5

Book/News

Weyerhaeuser Cougar Cover

(Smoothness: 10 to 20sec)

(65lb, 176g/m2) Digital Laser Opaque Couverture Cover (65lb, 176g/m2) *

Line speed (mm/s) Fusing temp. index (°C) Embossed

Disable

490

490

490

425

425

290

290

290

Standard temp.

Standard temp.

Standard temp.

+5

+5

+5

+5

+10

Wasau Exact Velum Bristol

Gilbert Neutech 25% Cotton 2

(20lb,75g/m )*

(Smoothness: 5 to 10sec)

Hamme-Cover (65lb,176g/m2)

2

(67lb,145g/m ) Disable

Gilbert Neutech 25% Cotton (24lb,90g/m2)* Line speed (mm/s) Fusing temp index. (°C)

(A fusing performance is not securable.)

490

490

425

290

290

290

Standard temp.

+5

+5

+5

+10

+10

1. Line speed and fusing temperature are decided by setting the paper type and paper weight. 2. Smoothness is a value measured by the Beck smoothness testing machine stipulated in the ISO 5627:1995, and the smaller the value, the coarser the paper grain. When the paper is not listed in this table and the setting condition of which can not be found, obtain the smoothness data from the paper manufacturer and select the type of paper according to the value of smoothness. 3. Coated paper B: To be used when it is corresponding to overlay printing. For particulars, see chapter III "6.5 Overlay printing adjustment" in the Field Service. Setting of the condition for paper feeding



Halftone dot: Air ON

Frame in a thick line: 4 paper feed assist plates used

No halftone dot: Air auto

Frame in a thin line: No paper feed assist plate used

NOTE • When using high quality printing paper, be sure to select a setting direction in which there occurs less amount of curling after printing. • Marked with *: Paper the classification of which of smoothness or weight has been changed from the viewpoint of performance.

bizhub PRO 1050/1050P /1050e/1050eP

19. PAPER SETTING

Field Service Ver3.0 Nov.2006

19.2 Relationship between the optimum value and the control of each of setting items by paper brand (U.S.A. paper) (for fusing soft roller) NOTE • This table lists the optimum setting values by paper brands checked for paper through by Konica Minolta. For other brands, it is scheduled that information is provided in due course upon completion of the paper through check.

Weight

40 to 49 g/m2

50 to 61 g/m2

62 to 71 g/m2

72 to 91 g/m2

92 to 130 g/m2

131 to 161 g/m2

162 to 209 g/m2

210 to 244 g/m2

245 to 300 g/m2 Tray/4

Paper type Futura Leser (105 g/m2)

Coated A (Smoothness: over 100sec)

Line speed (mm/s)

290

290

425

490

490

490 (425 when paper width is less

290

290

290

than 8.5-inch) Fusing temp index. (°C)

-20

Standard temp.

Standard temp.

Standard temp.

+15

+15

+15

+15

+15

290

290

425

490

490

490 (425 when paper width is less

290

290

290

+15

+15

+15

Coated B (Smoothness: over 100 sec)

Line speed (mm/s)

than 8.5-inch) Fusing temp. index (°C)

-20

Standard temp.

Standard temp.

Standard temp.

Domtar (16 lb, 60 g/m2)

Fine

+15

+15

GilbertNeutechColor (28lb, 105g/

(Smoothness: 50 to 100 sec)

Kromekote Cover Leser High

m 2)

Gross (183g/m2)

HM Color (28lb, 105g/m2)

Domter Color (65lb,176g/m2) Cover Supersmooth (65lb,176g/ m 2)

Line speed (mm/s)

290

425

490

490

490

425

290

290

290

Fusing temp. index (°C)

-10

Standard temp.

+5

+10

+15

+15

+15

+15

+15

290

290

290

+15

+15

+15

Normal

Docupaque (16 lb, 60)

(Smoothness: 20 to 50sec)

HM-T MP (20lb, 75g/m2)

Cougar Opaque Digital Smooth

HM-Fore (20lb, 75g/m2)

Cover 65lb 7885(176g/m2)

Wheyerhauser Recycled Laser (20lb, 75g/m2) Domter (20lb,75g/m2) Great White (20lb,75g/m2) Great White Rycycle Content (20lb,75g/m2) Xerox 4024 (20lb,75g/m2) Husky Xerocopy (20lb,75g/m2) Recycle Eclips 20lb (20lb,75g/m2) AVERY 5160 Line speed (mm/s) Fusing temp. index (°C)

490

490

490

490

490

425

Standard temp.

Standard temp.

+10

+15

+15

+15

Cougar Cover (65lb, 176g/m2)

Book/News (Smoothness: 10 to 20 sec)

Digital Laser Opaque Couverture

Disable

Cover (65lb, 176g/m2) *

Line speed (mm/s)

490

490

425

290

290

290

Fusing temp index. (°C)

+15

+15

+15

+15

+15

+15

Embossed

Gilbert Neutech 25% Cotton (20lb/75g/m2)*

Wasau ExactVelum Bristol

(Smoothness: 5 to 10sec)

Gilbert Neutech 25% Cotton (24lb/90g/m2)*

(67lb,145g/m2)

Line speed (mm/s)

490

425

290

290

290

Fusing temp index. (°C)

+15

+15

+15

+15

+15

Disable (A fusing performance is not securable.)

1. Line speed and fusing temperature are decided by setting the paper type and paper weight. 2. Smoothness is a value measured by the Beck smoothness testing machine stipulated in the ISO 5627:1995, and the smaller the value, the coarser the paper grain. When the paper is not listed in this table and the setting condition of which can not be found, obtain the smoothness data from the paper manufacturer and select the type of paper according to the value of smoothness. 3. Coated paper B: To be used when it is corresponding to overlay printing. For particulars, see chapter III "6.5 Overlay printing adjustment" in the Field Service. Setting of the condition for paper feeding



Halftone dot: Air ON

Frame in a thick line: 4 paper feed assist plates used

No halftone dot: Air auto

Frame in a thin line: No paper feed assist plate used

NOTE • When using high quality printing paper, be sure to select a setting direction in which there occurs less amount of curling after printing. • Marked with *: Paper the classification of which of smoothness or weight has been changed from the viewpoint of performance.

19. PAPER SETTING

19.3 Relationship between the optimum value and the control of each of setting items by paper brand (European paper) (for fusing hard roller) NOTE • This table lists the optimum setting values by paper brands checked for paper through by Konica Minolta. For other brands, it is scheduled that information is provided in due course upon completion of the paper through check.

Weight

40 to 49 g/m2

50 to 61 g/m2

62 to 71 g/m2

72 to 91 g/m2

92 to 130 g/m2

131 to 161 g/m2

162 to 209 g/m2

210 to 244 g/m2

245 to 300 g/m2 Tray/4

Paper type Coated A

PRIMASET115 (115g/m2)

(Smoothness: over 100sec)

Schneidersohne Business Paper

RDEREY (160g/m2)

RDEREY (200g/m2)

Color Copy (120g/m2) Line speed (mm/s)

290

290

425

490

490

490

490

490

425

Fusing temp. index (°C)

-15

-15

-15

-10

Standard temp.

+5

+5

+5

+5

Line speed (mm/s)

290

290

425

490

490

490

490

490

425

Fusing temp. index (°C)

-15

-15

-15.

-10

Standard temp.

+5

+5

+5

+5

Coated B (Smoothness: over 100sec)

Clair Mail (60g/m2)

Fine

Mondi Business Paper Color Copy (200g/m2)

(Smoothness: 50 to 100sec)

(NEU Color Copy (200g/m2)) PRIMASET (170g/m2) Line speed (mm/s)

290

425

490

490

490

490

490

425

290

Fusing temp. index (°C)

-15

-15

-15

-10

Standard temp.

+5

+5

+5

+5

(60g/m2)

Normal

Mondi CEETEE COPIER

(Smoothness: 20 to 50sec)

(NEU CEETEE COPIER (60g/m2))

Konicaminolta Profi

(80g/m2)*

Nautilaus

(80g/m2)

Plano Jet90

(90g/m2)

NOPA Top (80g/m2) Konicaminolta Original (80g/m2) Konica Minolta Color + A4 (90g/ m2) (NEU Color Copy (90g/m2)) REPEAT (80g/m2) Turbocopy80 (80g/m2) Turbocopy80 (SB,BB) (80g/m2) AVERY DSP24

Line speed (mm/s) Fusing temp. index (°C)

490

490

490

490

490

490

425

290

290

-5

-5

-5

Standard temp.

+5

+5

+5

+5

+5

(80g/m2)

Book/News

BioTop3

(Smoothness: 10 to 20sec)

Classic White (80g/m2)

Line speed (mm/s) Fusing temp. index (°C) Embossed

Disable

Xerox3R91978

(160g/m2)

Turbocopy

(160g/m2)*

490

490

490

425

425

290

290

290

Standard temp.

Standard temp.

Standard temp.

+5

+5

+5

+5

+10 Disable

(Smoothness: 5 to 10sec) Line speed (mm/s) Fusing temp. index (°C)

490

490

425

290

290

290

Standard temp.

+5

+5

+5

+10

+10

(A fusing performance is not securable.)

1. Line speed and fusing temperature are decided by setting the paper type and paper weight. 2. Smoothness is a value measured by the Beck smoothness testing machine stipulated in the ISO 5627:1995, and the smaller the value, the coarser the paper grain. When the paper is not listed in this table and the setting condition of which can not be found, obtain the smoothness data from the paper manufacturer and select the type of paper according to the value of smoothness. 3. Coated paper B: To be used when it is corresponding to overlay printing. For particulars, see chapter III "6.5 Overlay printing adjustment" in the Field Service. Setting of the condition for paper feeding



Halftone dot: Air ON

Frame in a thick line: 4 paper feed assist plates used

No halftone dot: Air auto

Frame in a thin line: No paper feed assist plate used

NOTE • When using high quality printing paper, be sure to select a setting direction in which there occurs less amount of curling after printing. • Marked with *: Paper the classification of which of smoothness or weight has been changed from the viewpoint of performance.

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P /1050e/1050eP

19. PAPER SETTING

Field Service Ver3.0 Nov.2006

19.4 Relationship between the optimum value and the control of each of setting items by paper brand (European paper) (for fusing soft roller) NOTE • This table lists the optimum setting values by paper brands checked for paper through by Konica Minolta. For other brands, it is scheduled that information is provided in due course upon completion of the paper through check.

Weight

40 to 49 g/m2

50 to 61 g/m2

62 to 71 g/m2

72 to 91 g/m2

92 to 130 g/m2

131 to 161 g/m2

162 to 209 g/m2

210 to 244 g/m2

245 to 300 g/m2 Tray/4

Paper type Coated A

PRIMASET115 (115g/m2)

(Smoothness: over100sec)

Schneidersohne Business Paper

RDEREY (160g/m2)

RDEREY (200g/m2)

Color Copy (120g/m2) Line speed (mm/s)

290

290

425

490

490

490 (425 when paper width is

290

290

290

215mm or less) Fusing temp. index (°C)

-20

Standard temp.

Standard temp.

Standard temp.

+15

+15

+15

+15

+15

290

290

425

490

490

490 (425 when paper width is

290

290

290

+15

+15

+15

Coated B (Smoothness: over 100sec) Line speed (mm/s)

215mm or less) Fusing temp. index (°C)

-20

Standard temp.

Standard temp.

Standard temp.

+15

2

Fine

Clair Mail (60g/m )

(Smoothness: 50 to 100sec)

+15 Mondi Business Paper Color

Mondi Business Paper Color

Copy(100g/m2)*

Copy (200g/m2) (NEU Color Copy (200g/m2)) PRIMASET (170g/m2)

Line speed (mm/s)

290

425

490

490

490

425

290

290

290

Fusing temp. index (°C)

-10

Standard temp.

+5

+10

+15

+15

+15

+15

+15

Normal

Mondi CEETEE COPIER (60g/m2)

(Smoothness: 20 to 50sec)

(NEU CEETEE COPIER (60g/m2))

Konicaminolta Profi (80g/m2)*

Nautilaus (80g/m2)

PlanoJet90 (90g/m2)

NOPA Top (80g/m2) Konicaminolta Original (80g/m2) Konica Minolta Color + A4 (90g/ m2) (NEU Color Copy (90g/m2)) REPEAT (80g/m2) Turbocopy80 (80g/m2) Turbocopy80 (SB,BB) (80g/m2) AVERY DSP24

Line speed (mm/s) Fusing temp. index (°C)

490

490

490

490

490

425

290

290

290

Standard temp.

Standard temp.

+10

+15

+15

+15

+15

+15

+15

Book/News

BioTop3 (80g/m2)

(Smoothness: 10 to 20sec)

Classic White (80g/m2)

Line speed (mm/s) Fusing temp. index (°C)

Disable

Xerox3R91978 (160g/m2)

Turbocopy (160g/m2)*

490

490

425

290

290

290

+15

+15

+15

+15

+15

+15

Embossed

Disable

(Smoothness: 5 to 10sec)

(A fusing performance is not securable.)

Line speed (mm/s)

490

490

290

290

290

Fusing temp index. (°C)

+15

+15

+15

+15

+15

1. Line speed and fusing temperature are decided by setting the paper type and paper weight. 2. Smoothness is a value measured by the Beck smoothness testing machine stipulated in the ISO 5627:1995, and the smaller the value, the coarser the paper grain. When the paper is not listed in this table and the setting condition of which can not be found, obtain the smoothness data from the paper manufacturer and select the type of paper according to the value of smoothness. 3. Coated paper B: To be used when it is corresponding to overlay printing. For particulars, see chapter III "6.5 Overlay printing adjustment" in the Field Service. Setting of the condition for paper feeding



Halftone dot: Air ON

Frame in a thick line: 4 paper feed assist plates used

No halftone dot: Air auto

Frame in a thin line: No paper feed assist plate used

NOTE • When using high quality printing paper, be sure to select a setting direction in which there occurs less amount of curling after printing. • Marked with *: Paper the classification of which of smoothness or weight has been changed from the viewpoint of performance.

19. PAPER SETTING

19.5 Conversion table of paper weight Reference: • Paper weight (g/m2):Unit showing the mass of a 1 m2 sheet of paper in gram. • Basis Weight (lb):

The basis weight of a paper is the designated fixed weight of 500 sheets, measured in pounds, in that paper's basic sheet size. It is important to note that the "basic size" is not the same for all types of paper.

Paper type Basic size

Divisor

Cover

Index

Bristol

(inch)

17 x 22

20 x 26

25.5 x 30.5

22.5 x 28.5

24 x 36

25 x 38

(mm)

432 x 559

Bond

508 x 660

648 x 775

572 x 724

610 x 914

Tag

635 x 965

Book

g/m2

lb

lb

lb

lb

lb

lb

40.0

10.7

14.8

22.2

18.3

24.6

27.1

50.0

13.3

18.5

27.7

22.8

30.8

33.8

52.3

13.9

19.4

29.0

23.9

32.2

35.4

54.2

14.4

20.1

30.0

24.7

33.3

36.7

60.2

16.0

22.3

33.3

27.5

37.0

40.7

64.0

17.0

23.7

35.4

29.2

39.4

43.3

66.3

17.7

24.6

36.7

30.3

40.8

44.9

68.7

18.3

25.4

38.0

31.4

42.3

46.5

72.3

19.3

26.8

40.0

33.0

44.5

48.9

75.9

20.2

28.1

42.0

34.7

46.7

51.3

80.0

21.3

29.6

44.3

36.5

49.2

54.1

83.7

22.3

31.0

46.4

38.2

51.5

56.6

88.0

23.4

32.6

48.7

40.2

54.1

59.5

90.0

24.0

33.3

49.8

41.1

55.4

60.9

98.3

26.2

36.4

54.4

44.9

60.5

66.5

100.0

26.6

37.0

55.4

45.7

61.5

67.6

104.7

27.9

38.8

58.0

47.8

64.4

70.8

108.0

28.8

40.0

59.8

49.3

66.4

73.1

110.0

29.3

40.7

60.9

50.2

67.7

74.4

120.0

32.0

44.4

66.5

54.8

73.8

81.2

127.9

34.1

47.4

70.8

58.4

78.7

86.5

130.0

34.6

48.1

72.0

59.4

80.0

87.9

140.0

37.3

51.8

77.5

63.9

86.1

94.7

150.0

39.9

55.5

83.1

68.5

92.3

101.5

160.0

42.6

59.2

88.6

73.1

98.4

108.2

170.0

45.3

62.9

94.2

77.6

104.6

115.0

180.0

47.9

66.7

99.7

82.2

110.7

121.8

190.0

50.6

70.4

105.2

86.8

116.9

128.5

200.0

53.3

74.1

110.8

91.3

123.1

135.3

210.0

55.9

77.8

116.3

95.9

129.2

142.1

220.0

58.6

81.5

121.8

100.5

135.4

148.8

230.0

61.3

85.2

127.4

105.0

141.5

155.6

240.0

63.9

88.9

132.9

109.6

147.7

162.4

250.0

66.6

92.6

138.5

114.2

153.8

169.1

260.0

69.2

96.3

144.0

118.7

160.0

175.9

270.0

71.9

100.0

149.5

123.3

166.1

182.7

280.0

74.6

103.7

155.1

127.9

172.3

189.4

290.0

77.2

107.4

160.6

132.4

178.4

196.2

300.0

79.9

111.1

166.2

137.0

184.6

203.0

3.7548

2.7006

1.8056

2.1899

1.6253

1.4782

bizhub PRO 1050/1050P 1050e/1050eP

Field Service Ver3.0 Nov.2006

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