Basics in Mineral Processing-general
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SOLID MATERIAL SPECIFIC GRAVITY
MATERIAL Aluminium Lami La mina nate ted d Alu Alumi mini nium um Antimony Asbestos Arsenic (C (Crystalline) Barium Barytes Basalt Beryllium Bismuth Brick - Common Brass - Cast Brass - Laminated Cadmium Calcium Carbon (Diamond) Cement - Portland Chalk Charcoal Chromium Chromium oxyde Clay Coal Co al - Bit Bitum um - Bro Broke ken n Coal Co al - Ant Anthr hr - Bro Broke ken n Cobalt Coke - Loose Concrete Masonry
SPECIFIC GRAVITY (kg/dm3) 2,70 2,55 - 2,8 2,55 2,80 0 6,68 2,10 - 2,80 5,72 3,59 4,50 2,72 - 3,20 1,82 9,80 1,40 - 2,30 8,40 8,50 8,65 1,55 3,51 3,10 - 3,20 1,80 - 2,80 0,30 - 0,60 7,10 5,21 1,28 - 2,60 1,20 1, 20 - 1,5 1,50 0 1,40 1, 40 - 1,8 1,80 0 8,90 1,00 - 1,40 2,20 - 2,40
(Cement, Stone, Sand,...)
Copper - Pure Copper - Laminated Copper - Cast Corundum Diamond Dolomite Earth - Dry - Loose Eart rth h - Moist - Loose Feldspar
8,92 8,80 8,80 3,90 3,51 2,90 1,20 1,30 2,50
- 8,95 - 8,95 - 4,00
- 2,70
MATERIAL Flint Glass Gold Granite Graphite Grease Gypsum Hornblende Ice Iridium Iron - Raw Iron - Pure Iron - Wrought Iron - Cast Iron - Oxyde Lead Lime Limestone - Solid Lithium Magnesia Magnesium Manganese Marble Mica Molybdenum Mud - River Nickel Palladium Paper Paraffin Platinum Pitch Potassium Quartz Radium Rhodium Rubber
SPECIFIC GRAVITY (kg/dm3) 3,20 - 4,70 2,40 - 2,80 19,29 2,60 - 2,70 2,26 0,93 2,28 - 2,80 3,00 0,88 - 0,92 22,40 7,0 - 7,80 7,86 7,60 - 7,90 7,40 - 7,80 5,10 11,33 0,85 - 1,0 2,10 - 2,95 0,53 3,04 1,74 7,20 2,30 - 2,70 2,80 - 2,93 10,20 1,44 - 1,84 8,90 12,00 0,75 - 1,15 0,87 - 0,91 21,45 1,07 - 1,25 0,86 2,50 - 2,80 5,00 12,50 0,92 - 0,96
MATERIAL Sand - Dry Sand - Wet Sandstone Schist - Slate Selenium Silicon - Amorphous Silver Sodium Soil Soapstone Snow Snow - Compact Sulphur Amorphous Monoclinic Rhombic Steel - Cast Talc Tallow Tar Thorium Tungsten Uranium Tin - Cast Tin - Laminated Vanadium Zinc Zinc - Cast Zinc - Laminated Wood - Oak Wood - Bi Birch - Tree Wood - Alden Wood - Charm Wood - Maple - Tree Wood - Pine - Tree Wood - La Larch - Tr Tree
SPECIFIC GRAVITY (kg/dm3) 1,40 - 1,70 1,89 - 2,16 1,90 - 2,50 2,60 - 2,90 4,26 - 4,80 2,00 10,50 0,97 1,12 2,60 - 2,80 0,12 0,80
1,93 - 2,07 7,80 2,60 - 2,80 0,90 - 1,00 1,00 - 1,20 11,20 19,30 11,28 7,20 - 7,50 7,20 - 7,50 5,96 7,14 6,86 7,15 0,60 - 0,90 0,71 - 0,72 0,55 0,72 0,75 0,43 - 0,67 0,75
The information and data are accurate to the best of our knowledge and belief, but are intended for general information only. Applications suggested for the materials are described only to help readers make their own evaluations and are neither guarantees nor to be construed as express or implied warranties of suitability for these or other applications.
© Magotteaux 10.02
C I RC R C U LA L A TI T I N G L OA OA D
OF (t/h) c
F (t/h)
BM
X (t/h) a
UF (t/h) b F X UF OF CL S
= new feed to circuit (tph) = feed to hydrocyclone (tph) = hydrocyclone underflow (tph) = hydrocyclone overflow (tph) = circula circulation tion load (ratio (ratio)) (%) = sieve sieve mesh mesh or or micro micron n size size used used for for evalua evaluatio tion n
a b c
=% pa passi ssing ng selec selected ted siev sieve e size size S in hydro hydrocyc cyclon lone e feed feed =% passin passing g selected selected sieve size S in hydrocyclon hydrocyclone e underflo underflow w =% passi passing ng sel select ected ed sieve sieve size size S in hydro hydrocyc cyclon lone e overflo overflow w
OF (t/h) c F (t/h)
X (t/h) a UF (t/h) b
BM
Circulating load is defined by : C.L. =
UF F
=
c-a a-b
The information and data are accurate to the best of our knowledge and belief, but are intended for general information only. Applications suggested for the materials are described only to help readers make their own evaluations and are neither guarantees nor to be construed as express or implied warranties of suitability for these or other applications.
© Magotteaux 10.02
SIEVE
SIEVE USA - A.S.T.M.E. 11.70 Mesh
3,5 4 5 6 7 8
TYLER
Microns
5.600 4.750 4.000 3.350 2.800 2.360
2,5
Microns 8.000
3,5
5.600
5
4.000
7
2.800
9 12
1.700
16 18 20 25
1.180 1.000 850 710
35
500
45 50 60 70
355 300 250 212
100
150
140 170 200 230 270 325
400 500
106 90 75 63 53 45
38 25
BRITISH STANDARD
12
25
710
35
500
45
355
60 70 80
250 212 180
400
5.600
4 5 6
4.000 3.350 2.800
8
2.000
10
1.700
14 16 18
1.180 1.000 850
25 30
600 500
36 44
425 355
60 72
250 212
100
150
150 170 200 240
106 90 75 63
300
53
350
45
400
38
1.400
1.000
325
3
2.000
18
120 140 170 200 230 270
Microns
125 106 90 75 63 53 45
38
The information and data are accurate to the best of our knowledge and belief, but are intended for general information only. Applications suggested for the materials are described only to help readers make their own evaluations and are neither guarantees nor to be construed as express or implied warranties of suitability for these or other applications.
© Magotteaux 10.02
M E TR T R I C U N IT IT S
FORCE OR WEIGHT UNITS N* 1N
1 kN 1 MN
1 103 106
kN
10-3 1 103
MN
10-6 10-3 1
(kgf)
0,102 0,102.103 0,102.106
(dyn)
105 108 1011
* 1 Newton = 1 N = 1 kg m/s 2
PRESSURE UNITS Pa 1 Pa = 1N/m2 1 N/mm2 1 bar (1 kgf/am2 = 1at) (1 torr)*
1 106 105 98100 133
N/mm2
10-6 1 0,1 9,81.10-2 0,133.10-3
bar
10-5 10 1 0,981 1,33.10-3
(kgf/cm2)
1,02.10-5 10,2 1,02 1 1,36.10-3
(torr)
0,0075 7,5.103 750 736 1
* 1 Torr = 1/760 atm = 1,33322 mbar > = 1 mm Hg (mm in a mercury column at t = 0°c)
ENERGY & WORK UNITS 1J 1 kW h (1 kgf m) (1 kcal) (1 ch h)
J
kW h
1 3,60.106 9,81 4186,8 2,65.106
0,278.10-6 1 2,72.10-6 1,16.10-3 0,736
(kgf m)
0,102 367.103 1 426,9 0,27.106
(kcal)
0,239.10-3 860 2,345.10-3 1 632
(ch h)
0,37.10-6 1,36 3,70.10-6 1,58.10-3 1
* 1 Joule = 1 J = 1 Nm = 1 ws
POWER UNITS W 1 W* 1 kW (1 kgf m/s) (1 kcal/h) (1 ch)
1 1000 9,81 1,16 736
kW
10-3 1 9,81.10-3 1,16.10-3 0,736
(kgf m/s)
0,102 102 1 0,119 75
(kcal/h)
0,860 860 8,43 1 632
(ch)
1,36.10-3 1,36 13,3.10-3 1,58.10-3 1
* 1 Watt = 1 W = 1 Nm/s
VARIOUS 1 Metric carat = 1 ct = 200 mg = 0,2.10-3Kg = 1/5000 kg FINENE FIN ENESS SS OF PR PRECI ECIOU OUS S MET METAL ALS S: > > 24 cara carats ts = 1000, 1000,00 00 % 18 cara carats ts = 750,0 750,00 0% > > 14 ca carat ratss = 583 583,33 ,33 % 8 car carats ats = 333 333,33 ,33 % The information and data are accurate to the best of our knowledge and belief, but are intended for general information only. Applications suggested for the materials are described only to help readers make their own evaluations and are neither guarantees nor to be construed as express or implied warranties of suitability for these or other applications.
© Magotteaux 10.02
F I LL L L I NG N G D E GR GR E E
Percentage filling following the measurements inside the mill: ST =
π
D 4
2
H1= H -
..........m D 2
2
R= H D ST
(
ST
...........m
D
H
(
) )
2 x H1 D
............ °
xA -Sin A 180°
..........m
A= 2 x ARCOS D x S1 = 8
2
π
S1 x 100 ST
H1
A 2
S1
..........%
= free height above the ball load (in relation with diameter inside of liners) = diameter inside of liners = total area inside of liners
S1 = area of the grinding media R = filling degree in volume (%)
FILLING DEGREE IN VOLUME (%) 180
H/D
2
Filling degree in volume 6 10 14 18 22 26 30 34 38 42 46 50
190
1,0
200 210
0,95
220 230
0,9
240 250
0,85
260 270
0,8
280 290
0,75
300 310
0,7
320
0,65
330 340
0,6
350 360 Angle ∝
0,55
0,5 0
5
10
15
20
25
30
35
40
45
50
Filling degree in volume
n = number of visible lining plates N = number of lining plates per circumference ∝ = Angle ∝
=
n x 360 N © Magotteaux 10.02
FILLING DEGREE
VALUES OF ANGLE A AND H/D RATIO IN RELATION TO THE FILLING DEGREE (%) FILLING DEGREE (%)
H/D
ANGLE A
FILLING DEGREE (%)
20 20.1 20.2 20.3 20.4 20.5 20.6 20.7 20.8 20.9 21 21.1 21.2 21.3 21.4 21.5 21.6 21.7 21.8 21.9 22 22.1 22.2 22.3 22.4 22.5 22.6 22.7 22.8 22.9 23 23.1 23.2 23.3 23.4 23.5 23.6 23.7 23.8 23.9 24 24.1
.7459 .745 .7441 .7432 .7423 .7414 .7405 .7396 .7387 .7379 .737 .7361 .7352 .7343 .7334 .7325 .7316 .7307 .7299 .729 .7281 .7272 .7263 .7254 .7246 .7237 .7228 .7219 .7211 .7202 .7193 .7184 .7176 .7167 .7158 .7149 .7141 .7132 .7123 .7115 .7106 .7097
121.1 121.3 121.5 121.8 122 122.3 122.5 122.7 123 123.2 123.4 123.7 123.9 124.1 124.3 124.6 124.8 125 125.3 125.5 125.7 125.9 126.2 126.4 126.6 126.8 127.1 127.3 127.5 127.7 128 128.2 128.4 128.6 128.9 129.1 129.3 129.5 129.7 130 130.2 130.6
24.2 24.3 24.4 24.5 24.6 24.7 24.8 24.9 25 25.1 25.2 25.3 25.4 25.5 25.6 25.7 25.8 25.9 26 26.1 26.2 26.3 26.4 26.5 26.6 26.7 26.8 26.9 27 27.1 27.2 27.3 27.4 27.5 27.6 27.7 27.8 27.9 28 28.1 28.2 28.3
H/D
.7089 .708 .7072 .7063 .7054 .7046 .7037 .7028 .702 .7011 .7003 .6994 .6986 .6977 .6968 .696 .6951 .6943 .6934 .6926 .6917 .6909 .69 .6892 .6883 .6875 .6866 .6858 .685 .6841 .6833 .6824 .6816 .6807 .6799 .679 .6782 .6774 .6765 .6757 .6748 .674
ANGLE A
FILLING DEGREE (%)
130.4 130.8 131 131.3 131.5 131.7 131.9 132.1 132.3 132.6 132.8 133 133.2 133.4 133.6 133.8 134.1 134.3 134.5 134.7 134.9 135.1 135.3 135.5 135.7 136 136.2 136.4 136.6 136.8 137 137.2 137.4 137.6 137.8 138 138.2 138.4 138.7 138.9 139.1 139.3
28.4 28.5 28.6 28.7 28.8 28.9 29 29.1 29.2 29.3 29.4 29.5 29.6 29.7 29.8 29.9 30 30.1 30.2 30.3 30.4 30.5 30.6 30.7 30.8 30.9 31 31.1 31.2 31.3 31.4 31.5 31.6 31.7 31.8 31.9 32 32.1 32.2 32.3 32.4 32.5
H/D
.6732 .6723 .6715 .6707 .6698 .669 .6682 .6673 .6665 .6657 .6648 .664 .6632 .6623 .6615 .6607 .6598 .659 .6582 .6574 .6565 .6557 .6549 .6541 .6532 .6524 .6516 .6508 .6499 .6491 .6483 .6475 .6466 .6458 .645 .6442 .6434 .6425 .6417 .6409 .6401 .6393
ANGLE A
139.5 139.7 139.9 140.1 140.3 140.5 140.7 140.9 141.1 141.3 141.5 141.7 141.9 142.1 142.3 142.5 142.7 142.9 143.1 143.3 143.5 143.7 143.9 144.1 144.3 144.5 144.7 144.9 145.1 145.3 145.5 145.7 145.9 146.1 146.3 146.5 146.7 146.9 147.1 147.3 147.5 147.7
© Magotteaux 10.02
VALUES OF ANGLE A AND H/D RATIO IN RELATION TO THE FILLING DEGREE (%) FILLING DEGREE (%)
H/D
32.6 32.7 32.8 32.9 33 33.1 33.2 33.3 33.4 33.5 33.6 33.7 33.8 33.9 34 34.1 34.2 34.3 34.4 34.5 34.6 34.7 34.8 34.9 35 35.1 35.2 35.3 35.4 35.5 35.6 35.7 35.8 35.9 36 36.1 36.2 36.3 36.4 36.5 36.6 36.7
.6384 .6376 .6368 .636 .6352 .6344 .6336 .6327 .6319 .6311 .6303 .6295 .6287 .6279 .627 .6262 .6254 .6246 .6238 .623 .6222 .6214 .6206 .6197 .6189 .6181 .6173 .6165 .6157 .6149 .6141 .6133 .6125 .6117 .6109 .6101 .6093 .6085 .6077 .6068 .606 .6052
ANGLE A
147.8 148 148.2 148.4 148.6 148.8 149 149.2 149.4 149.6 149.8 150 150.2 150.4 150.6 150.8 150.9 151.1 151.3 151.5 151.7 151.9 152.1 152.3 152.5 152.7 152.9 153 153.2 153.4 153.6 153.8 154 154.2 154.4 154.6 154.8 154.9 155.1 155.3 155.5 155.7
FILLING DEGREE (%)
H/D
ANGLE A
FILLING DEGREE (%)
36.8 36.9 37 37.1 37.2 37.3 37.4 37.5 37.6 37.7 37.8 37.9 38 38.1 38.2 38.3 38.4 38.5 38.6 38.7 38.8 38.9 39 39.1 39.2 39.3 39.4 39.5 39.6 39.7 39.8 39.9 40 40.1 40.2 40.3 40.4 40.5 40.6 40.7 40.8 40.9
.6044 .3036 .6028 .602 .6012 .6004 .5996 .5988 .598 .5972 .5964 .5956 .5948 .594 .5932 .5924 .5916 .5908 .59 .5892 .5884 .5876 .5868 .586 .5852 .5844 .5836 .5828 .5821 .5813 .5805 .5797 .5789 .5781 .5773 .5765 .5757 .5749 .5741 .5733 .5725 .5717
155.9 156.1 156.3 156.5 156.6 156.8 157 157.2 157.4 157.6 157.8 157.9 158.1 158.3 158.5 158.7 158.9 159.1 159.3 159.4 159.6 159.8 160 160.2 160.4 160.6 160.7 160.9 161.1 161.3 161.5 161.7 161.8 162 162.2 162.4 162.6 162.8 163 163.1 163.3 163.5
41 41.1 41.2 41.3 41.4 41.5 41.6 41.7 41.8 41.9 42 42.1 42.2 42.3 42.4 42.5 42.6 42.7 42.8 42.9 43 43.1 43.2 43.3 43.4 43.5 43.6 43.7 43.8 43.9 44 44.1 44.2 44.3 44.4 44.5 44.6 44.7 44.8 44.9 45 45.1
H/D
.5709 .5701 .5693 .5685 .5678 .567 .5662 .5654 .5646 .5638 .563 .5622 .5614 .5606 .5598 .559 .5583 .5575 .5567 .5559 .5551 .5543 .5535 .5527 .5519 .5511 .5504 .5496 .5488 .548 .5472 .5464 .5456 .5448 .544 .5433 .5425 .5417 .5409 .5401 .5393 .5385
ANGLE A
163.7 163.9 164.1 164.2 164.4 164.6 164.8 165 165.2 165.3 165.5 165.7 165.9 166.1 166.3 166.4 166.6 166.8 167 167.2 167.3 167.5 167.7 167.9 168.1 168.3 168.4 168.6 168.8 169 169.2 169.3 169.5 169.7 169.9 170.1 170.3 170.4 170.6 170.8 171 171.2
The information and data are accurate to the best of our knowledge and belief, but are intended for general information only. Applications suggested for the materials are described only to help readers make their own evaluations and are neither guarantees nor to be construed as express or implied warranties of suitability for these or other applications.
© Magotteaux 10.02
HARDNESS & IMPACT ENERGY
Hardness conversion table HB
HRc
HB
HRc
HB
HRc
HB
HRc
HB
HRc
160 165 170 175 180 185 190 195 200 205 210 215 220 225 230 235 240 245 250 255 260 265 270 275 280 285 290 295 300 305 310 315 320 325 330 335 340 345 350 355 360 365 370 375 380 385 390 395 400 405 410 415 420 425 430 435 440 445 450
7.40 8.40 9.30 10.20 11.10 12.00 12.90 13.80 14.70 15.60 16.40 17.20 18.10 18.90 19.70 20.50 21.30 22.10 22.90 23.70 24.40 25.20 25.90 26.60 27.30 28.10 28.80 29.40 30.10 30.80 31.50 32.10 32.70 33.40 34.00 34.60 35.20 35.80 36.40 37.00 37.50 38.10 38.60 39.20 39.70 40.20 40.70 41.20 41.70 42.20 42.70 43.10 43.60 44.00 44.40 44.90 45.30 45.70 46.10
161 166 171 176 181 186 191 196 201 206 211 216 221 226 231 236 241 246 251 256 261 266 271 276 281 286 291 296 301 306 311 316 321 326 331 336 341 346 351 356 361 366 371 376 381 386 391 396 401 406 411 416 421 426 431 436 441 446
7.60 8.60 9.50 10.40 11.30 12.20 13.10 14.00 14.90 15.70 16.60 17.40 18.20 19.10 19.90 20.70 21.50 22.30 23.00 23.80 24.50 25.30 26.00 26.80 27.50 28.20 28.90 29.60 30.30 30.90 31.60 32.20 32.90 33.50 34.10 34.70 35.30 35.90 36.50 37.10 37.60 38.20 38.70 39.30 39.80 40.30 40.80 41.30 41.80 42.30 42.70 43.20 43.70 44.10 44.50 44.90 45.30 45.70
162 167 172 177 182 187 192 197 202 207 212 217 222 227 232 237 242 247 252 257 262 267 272 277 282 287 292 297 302 307 312 317 322 327 332 337 342 347 352 357 362 367 372 377 382 387 392 397 402 407 412 417 422 427 432 437 442 447
7.80 8.70 9.70 10.60 11.50 12.40 13.30 14.20 15.00 15.90 16.70 17.60 18.40 19.20 20.00 20.80 21.60 22.40 23.20 24.00 24.70 25.50 26.20 26.90 27.60 28.30 29.00 29.70 30.40 31.10 31.70 32.40 33.00 33.60 34.20 34.90 35.50 36.00 36.60 37.20 37.80 38.30 38.90 39.40 39.90 40.40 40.90 41.40 41.90 42.40 42.80 43.30 43.70 44.20 44.60 45.00 45.40 45.80
163 168 173 178 183 188 193 198 203 208 213 218 223 228 233 238 243 248 253 258 263 268 273 278 283 288 293 298 303 308 313 318 323 328 333 338 343 348 353 358 363 368 373 378 383 388 393 398 403 408 413 418 423 428 433 438 443 448
8.00 8.90 9.90 10.80 11.70 12.60 13.50 14.30 15.20 16.10 16.90 17.80 18.60 19.40 20.20 21.00 21.80 22.50 23.30 24.10 24.90 25.60 26.30 27.10 27.80 28.50 29.20 29.90 30.50 31.20 31.80 32.50 33.10 33.80 34.40 35.00 35.60 36.20 36.70 37.30 37.90 38.40 39.00 39.50 40.00 40.50 41.00 41.50 42.00 42.50 42.90 43.40 43.80 44.30 44.70 45.10 45.50 45.90
164 169 174 179 184 189 194 199 204 209 214 219 224 229 234 239 244 249 254 259 264 269 274 279 284 289 294 299 304 309 314 319 324 329 334 339 344 349 354 359 364 369 374 379 384 389 394 399 404 409 414 419 424 429 434 439 444 449
8.20 9.10 10.00 11.00 11.90 12.80 13.60 14.50 15.40 16.20 17.10 17.90 18.70 19.50 20.40 21.20 22.00 22.70 23.50 24.30 25.00 25.70 26.50 27.20 27.90 28.60 29.30 30.00 30.70 31.30 32.00 32.50 33.30 33.90 34.50 35.10 35.70 36.30 36.90 37.40 38.00 38.50 39.10 39.60 40.10 40.60 41.10 41.60 42.10 42.60 43.00 43.50 43.90 44.40 44.80 45.20 45.60 46.00
Euronorm 8 (Technical note Quality Group n°06 02/92
HB
HRc
455 460 465 470 475 480 485 490 495 500 505 510 515
47.00 47.70 48.40 48.70 49.10 49.50 49.80 50.10 50.40 51.20 51.90 -
HB
HRc
HB
HRc
HB
HRc
HB
HRc
520 525 530 535 540 545 550 555 560 565 570 575 580
52.60 53.10 53.80 54.00 54.50 55.00 55.20 55.70
585 590 595 600 605 610 615 620 625 630 635 640 645
56.30 56.80 57.40 58.00 59.00 60.00
650 655 660 665 670 675 680 685 690 695 700 705 710
61.00 62.00 62.50 63.00 63.80 -
720 725 730 735 740 745 750 755 760 765 770
64.60 65.00 65.70 66.40 67.00
”MAGOTTEAUX GROUP’s table” for the conversion of the HB values > 450 in Rc values (Technical note Quality Group n°06 02/92) References: several extrapolations, among them DIN until 620 HB.
© Magotteaux 10.02
IMP IM PACT EN ENER ERG GY OF BA BALL LLS S Mill diameter (M)
5
Ø 50mm Ø 60mm Ø 70mm (0.500K) (0.864K) (1.372K)
Ø 80mm (2.048K)
Ø 90mm (2.916K)
Ø 100mm (4.001K)
Ø 110mm (5.325K)
Ø 125mm (7.814K)
4 3,8 3,6 3,4 3,2 3
Impact energy of balls as a function of mill diameters at 72% critical speed
2
Impact energy (kgfm) 1 5
10
15
Mill critical speed = 42.3 or 76.63 D1 D2 D1 = diameter in m D2 = diameter in ft
20
MINE MI NERA RAL L HA HARD RDNE NESS SS AN AND D CH CHEM EMIC ICAL AL CO COMP MPOS OSIT ITIO ION N Minerals
Mohs
Mineral composition
Galena Cuprite Chalcosine Calcite Bornite Chalcopyrite Blende Pyrrhotite Dolomite Malachite
2-3 3.5 - 4 2.5 - 3 3 3 3-4 3-4 4 3.4 - 4 3.5 - 4
PbS Cu2O Cu2S CaCo3 Cu5FeS4 CuFeS2 ZnS FeS (Ca, Mg) (Co 3)2 CuCO3.Cu(OH)2
Magnetite Amphibole Pyroxenes Hematite Olivine Epidotes Feldspath Pyrite Chromite Garnets Quartz
5.5 - 6 5.5 - 6 5.5 - 6 5.5 - 6 6.5 - 7 6.5 6 - 6.5 6 - 6.5 5.5 6.5 - 7.5 7
Fe 3O4 (MgO, FeO).SiO 2 Fe 2O3 (FeMg)2SiO4 Ca2(Al, Fe)3Si3O12(OH) K(AlSi 3)O8 FeS2 FeO.Cr2O3 X3 Y2Si3O12 SiO2
Ferrite Pearlite Bainite Martensite Iron carbides Cr Carbides
100 - 200 HV 300 - 500 HV 600 - 700 HV 800 - 1000 HV 1100 HV 1500 - 2000 HV
The information and data are accurate to the best of our knowledge and belief, but are intended for general information only. Applications suggested for the materials are described only to help readers make their own evaluations and are neither guarantees nor to be construed as express or implied warranties of suitability for these or other applications.
© Magotteaux 10.02
U N IT I T S C O NV N V E RS R S I ON ON
HANDY HAN DY MUL MULTIP TIPLIE LIERS RS Multiply Acres Acres Acres Atmospheres Atmospheres Atmospheres Atmospheres Atmospheres Atmospheres British Thermal Units Brititis Br ishh Th Ther erma mall Un Unititss British Thermal Units Brititis Br ishh Th Ther erma mall Un Unititss B.T.U. B.T.U./min B.T.U./min B.T.U./min Centares (Centiares) Centigrams Centiliters Centimeters Centimeters Centimeters Centimeters of mercur y Centimeters of mercur y Centimeters of mercur y Centimeters of mercur y Centimeters of mercur y Centimeters/sec. Centimeters/sec. Centimeters/sec. Centimeters/sec. Centimeters/sec. Centimeters/sec. Cubic centimeters Cubic centimeters Cubic centimeters Cubic centimeters Cubic centimeters Cubic feet Cubic feet Cubic feet Cubic feet Cubic feet Cubic feet/min. Cubic feet/min. Cubic feet/min. Cubic feet/sec. Cubic inches Cubic inches Cubic inches Cubic inches Cubic inches Cubic meters Cubic meters Cubic meters Cubic meters Cubic meters Decigrams Deciliters Decimeters Degrees (angle) Degrees (angle) Degrees (angle) Degrees/sec. Degrees/sec. Degrees/sec. Dekagrams Dekaliters Dekameters
By 43,560 4047 -3 1.562x10 76.0 29.92 33.90 10,333 14.70 1.058 0.2520 3.92 3. 927x 7x10 10-4 107.5 2.92 2. 928x 8x10 10-4 1.055056 0.02356 0.01757 17.57 1 0.01 0.01 0.3937 0.1 10 0.01316 0.4461 136.0 27.85 0.1934 1.969 0.03281 0.036 0.6 0.02237 3.728x10-4 3. 53 531x10-5 6. 10 102x10-2 10-6 2. 64 642x10-4 10-3 2.832x104 1728 0.02832 7.48052 28.32 472.0 0.1247 0.4720 448.831 16.39 5.787x10 -4 1.639x10 -5 4.329x10 -3 1.639x10-2 106 35.31 61.023 264.2 103 0.1 0.1 0.1 60 0.01745 3600 0.01745 0.1667 0.002778 10 10 10
To obtain Square feet Square meters Square miles Cms. of mercur y Inches of mercur y Feet of water Kgs./sq. meter Lbs./sq. Inch Tons/sq. ft. Kilogram-calories Horsepower-hrs Kilogram-meters Kilowatt-hrs Kilojoule Horsepower Kilowatts Watts Square meters Grams Liters Inches Meters Milimeters Atmospheres Feet of water Kgs./sq. meter Lbs./sq. ft. Lbs./sq. inch Feet/min. Feet/sec. Kilometers/hr. Meters/min. Miles/hr. Miles/min. Cubic feet Cubic inches Cubic meters Gallons Liters Cubic cms. Cubic inches Cubic meters Gallons Liters Cubic cms./sec. Gallons/sec. Liters/sec. Gallons/min. Cubic centimeters Cubic feet Cubic meters Gallons Liters Cubic centimeters Cubic feet Cubic inches Gallons Liters Grams Liters Meters Minutes Radians Seconds Radians/sec. Revolutions/min. Revolutions/sec. Grams Liters Meters
Multiply Feet Feet Feet Feet of water Feet of water Feet of water Feet of water Feet of water Gallons Gallons Gallons Gallons Gallons Gallons-Imperial Gallons-U.S. Grams Grams Grams Grams Grams Grams/liter Hectares Hectares Hectograms Hectoliters Hectometers Hectowatts Horsepower Horsepower Horsepower Horsepower Horsepower Horsepower-hours Horsepower-hours Horsepower -h -hou rs rs Horsepower-hours Inches Inches of mercur y Inches of mercur y Inches of water Inches of water Inches of water Inches of water Kilograms Kilograms Kilograms Kilograms Kilograms-calories Kilograms-calories Kil iloogr graams ms-c -cal aloori ries es Kil iloogr graams ms-c -cal aloori ries es Kilograms-calories Kilograms-cal./min. Kilograms-cal./min. Kgs./sq. meter Kgs./sq. meter Kgs./sq. meter Kiloliters Kilometers Kilometers Kilometers Kilometers Kilometers Kilometers/hr. Kilometers/hr. Kilometers/hr. Kilometers/hr. Kilowatts Kilowatts Kilowatts
By 30.48 12 0.3048 0.02950 0.8826 304.8 62.43 0.4335 3785 0.1337 231 3.785x10-3 3.785 1.20095 0.83267 980.7 103 0.03527 0.03215 2.205x10-3 1000 2.471 1.076x105 100 100 100 100 42.44 1.014 10.70 0.7457 745.7 2547 641.7 2.737x105 0.7457 2.540 0.03342 1.133 0.07355 25.40 5.202 0.03613 980.665 2.205 1.102x10-3 103 3.968 3086 1.55 1. 558x 8x1 10-3 1.16 1. 162x 2x1 10-3 4.1868 0.09351 0.06972 9.678x10-5 3.281x10-3 2.896x10-3 103 105 3281 103 0.6214 1094 27.78 54.68 0.9113 0.6214 56.92 1.341 14.34
To obtain Centimeters Inches Meters Atmospheres Inches of mercur y Kgs./sq. meter Lbs./sq. ft. Lbs./sq. inch Cubic centimeters Cubis feet Cubic inches Cubic meters Liters U.S. Gallons Imperial Gallons Dynes Milligrams Ounces Ounces (troy) Pounds Parts/million Acres Square feet Grams Liters Meters Watts B.T.U./min. Horsepower (metric) Kg-calories/min. Kilowatts Watts B.T.U. Kilogram-calories Kilogram-meters Kilowatt-hours Centimeters Atmospheres Feet of water Inches of mercur y Kgs./sq. meter Lbs./sq. foot Lbs./sq. inch Dynes L b s. Tons (short) Grams B.T.U. Foot-pounds Horsepower-hrs. Kilowatt-hours Kilojoule Horsepower Kilowatts Atmospheres Feet of water Inches of mercury Liters Centimeters Feet Meters Miles Yards Cms./sec. Feet/min. Feet/sec. Miles/hr. B.T.U./min. Horsepower Kg-calories/min.
© Magotteaux 10.02
Multiply Kilowatts Kilowatt-hours Kilowatt-hours Kilowatt-hours Kilowatt-hours Liters Liters Liters Liters Liters Meters Meters Meters Meters Meters Meters Meters/min. Meters/min. Meters/min. Meters/min. Meters/min. Meters/sec. Meters/sec. Meters/sec. Meters/sec. Meters/sec. Meters/sec. Microns Miles Miles Miles Miles Miles/hr. Milliers Milligrams Milliliters Millimeters Millimeters Milligrams/liter Minutes (angle) Ounces Ounces Ounces Ounces Ounces Ounces (troy) Ounces (troy) Par tsts/millions (by weight) Pounds Pounds Pounds Pounds Pounds Pounds (troy) Pounds (troy) Pounds (troy) Pounds (troy) Pounds (troy) Quadrants (angle) Quadrants (angle) Quadrants (angle) Radians Radians Radians Radians/sec. Radians/sec. Radians/sec.
By 103 3415 1.341 860.5 3.671x10 5 103 0.03531 61.02 10-3 0.2642 100 3.281 39.37 10-3 103 1.094 1.667 3.281 0.05468 0.06 0.03728 196.8 3.281 3.6 0.06 2.237 0.03728 10-6 1.609x105 5280 1.609 1760 1.609 103 10-3 10-3 0.1 0.03937 1 2.909x10-4 0.0625 28.349527 0.9115 2.790x10-5 2.835x10-5 0.08333 31.103481 8.345 16 0.0005 453.5924 1.21528 14.5833 12 373.24177 3.6735x10-4 4.1143x10-4 3.7324x10-4 90 5400 1.571 57.30 3438 0.637 57.30 0.1592 9.549
To obtain
Multiply
Watts B.T.U. Horsepower-hrs. Kilogram-calories Kilogram-meters Cubic centimeters Cubic feet Cubic inches Cubic meters Gallons Centimeters Feet Inches Kilometers Millimeters Yards Centimeters/sec. Feet/min. Feet/sec. Kilometers/hr. Miles/hr. feet/min. Feet/sec. Kilometers/hr. Kilometers/min. Miles/hr. Miles/min. Meters Centimeters Feet Kilometers Yards Kilometers/hr. Kilograms Grams Liters Centimeters Inches Par ts/million Radians Pounds Grams Ounces (troy) Tons (long) Tons (metric) Pounds (troy) Grams Lbs./million gal. Ounces Tons (short) Grams Pounds (troy) Ounces (troy) Ounces (troy) Grams Tons (long) Tonss (shor t) Ton Tons (metric) Degrees Minutes Radians Degrees Minutes Quadrants Degrees/sec. Revolutions/sec. Revolutions/min.
Radians/sec./sec. Radians/sec./sec. Revolutions Revolutions Revolutions Revolutions/min. Revolutions/min. Revolutions/min. Revo Re volu lutition ons/ s/mi min. n./m /min in.. Revo Re volu lutition ons/ s/mi min. n./m /min in.. Revolutions/sec. Revolutions/sec. Revolutions/sec. Revolutions/sec./sec. Revolutions/sec./sec. Seconds (angle) Squa uare re ce cent ntim imet eter erss Square centimeters Square centimeters Square centimeters Square feet Square feet Square feet Square feet Square inches Square inches Square inches Square kilometers Squ ar are kilomete rs rs Square kilometers Square kilometers Square meters Square meters Square meters Square miles Square miles Square miles Square millimeters Squ ar are millime te ter s Temp.(°C.) + 273 Temp.(°C.) + 17.78 Temp.(°F.) + 460 Temp.(°F.) - 32 Tons (long) Tons (long) Tons (long) Tons (metric) Tons (metric) Tons (short) Tons (short) Tons (short) Tons (short) Tons (short) Tons (short) Tons (short) Watts Watts Watts Watts Watt-hours Watt-hours Watt-hours Watt-hours Watt-hours Yards Yards Yards Yards
Remarks: -English Measures-are those used in the U.S.A., unless otherwise designated. -Properties -Properti es of water - the calculations in the multipliers are based on water at 39,2°F. in a Vacuum, Weighing 1000,08 grams/Cu.Cm. The water freezes at 32°F (0°), and is at its maximum density at 39.2°F (4°C).
By
To obtain
573.0 0.1592 360 4 6.283 6 0.1047 0.01667 1.74 1. 745x 5x10 10-3 2.77 2. 778x 8x10 10-4 360 6.283 60 6.283 3600 4.848x10-6 1.0 1. 076 76x1 x10 0-4 0.1550 10-4 100 2.296x10-5 929.0 144 0.09290 6.452 6.944x10-3 645.2 247.1 10.76x106 106 0.3861 2.471x10-4 10.76 3.861x10-7 640 27.88x106 2.590 0.01 1.550x10-3 1 1.8 1 5/9 1016 2240 1.12000 103 2205 2000 32,000 907.18486 2430.56 0.89287 29166.66 0.90718 0.05692 -3 1.341x10 0.01434 -3 10 3.415 1-3.341x10 0.8605 367.1 -3 10 91.44 3 36 0.9144
Revs./min./min. Revs./sec./sec. Degrees Quadrants Radians Degrees/sec. Radians/sec. Revolutions/sec. Rads/sec./sec. Revs/sec./sec. Degress/sec. Radians/sec. Revolution/min. Radians/sec./sec. Revs./min./min. Radians Square feet Square inches Square meters Square millimeters Acres Square centimeters Square inches Square meters Square centimeters Square feet Square millimeters Acres Square feet Square meters Square miles Acres Square feet Square miles Acres Square feet Square kilometers Square centimeters Square inches Abs. Temp. (°C.) Temp. (°F.) Abs. Temp. (°F.) Temp. (°C.) Kilograms Pounds Tons (shor t) Kilograms Pounds Pounds Ounces Kilograms Pounds (troy) Tons (long) Ounces (troy) Tons (metric) B.T.U./min. Horsepower Kg.-calories/min. Kilowatts B.T.U. Horsepower-hrs. Kilogram-calories Kilogram-meters Kilowatt-hours Centimeters Feet Inches Meters
The information and data are accurate to the best of our knowledge and belief, but are intended for general information only. Applications suggested for the materials are described only to help readers make their own evaluations and are neither guarantees nor to be construed as express or implied warranties of suitability for these or other applications.
© Magotteaux 10.02
U N IT I T S C O NV N V E RS R S I ON ON
COMPARISON OF METRIC UNITS AND GB-USA UNITS LENGHT UNITS 1 1 1 1 1 1
in ft yd mm m km
in
ft
yd
1 12 36 0,03937 39,37 39370
0,08333 1 3 3281.10-6 3,281 3281
0,02778 0,3333 1 1094.10-6 1,094 1094
sq ft
sq yd
mm
25,4 304,8 914,4 1 1000 106
m
km
0,0254 0,3048 0,9144 0,001 1 1000
10-6 0,001 1
dm2
m2
0,06452 9,29 83,61 0,01 1 100
64,5.10-5 0,0929 0,8361 0,0001 0,001 1
dm3
m3
0,01639 28,32 764,55 0,001 1 1000
1,64.10-5 0,0283 0,7646 10-6 0,001 1
kg
mg
0,00177 0,02832 0,4531 0,001 1 1000
1,77.10-6 28,3.10-6 4,53.10-4 10-6 0,001 1
SURFACE UNITS sq in 1 1 1 1 1 1
sq in sq ft sq yd cm 2 dm2 m2
1 144 1296 0,155 15,5 1550
6,944.10-3 1 9 1,076.10-3 0,1076 10,76
0,772.10-3 0,1111 1 1,197.10-3 0,01196 1,196
cm2
6,452 929 8361 1 100 10000
VOLUME UNITS cu in 1 1 1 1 1 1
cu in cu ft cu yd cm 3 dm3 m3
1 1728 46656 0,06102 61,02 61023
cu ft
5,786.10-4 1 27 3532.10-8 0,03532 35,32
cu yd
2,144.10-5 0,037 1 1,31.10-6 0,00131 1,307
cm3
16,39 28316 764555 1 1000 106
MASS UNITS 1 1 1 1 1 1
dram oz ib g kg mg
dram
oz
ib
1 16 256 0,5643 564,3 564,3.103
0,0625 1 16 0,03527 35,27 35270
0,003906 0,0625 1 0,002205 2,205 2205
g
1,772 28,35 453,6 1 1000 106
© Magotteaux 10.02
ENERGY & WORK UNITS ft Ib 1 1 1 1 1 1
ft lb kgf m J=Ws kW h kcal Btu
kgf m
1 7,233 0,7376 2,655.106 3,087.103 778,6
J = W s
0,1383 1 0,102 367,1.103 426,9 107,6
1,356 9,807 1 3,6.106 4187 1055
kgf m/s
J/s = W
76,04 1 0,102 102 426,9 107,6
745,7 9,807 1 1000 4187 1055
kW h
kcal
Btu
376,8.10-9 2,725.10-6 277,8.10-9 1 1,163.10-3 293.10-6
324.10-6 2,344.10-3 239.10-6 860 1 0,252
1,286.10-3 9,301.10-3 948,4.10-6 3413 3,968 1
kW
kcal/s
Btu/s
0,7457 9,807.10-3 10-3 1 4,187 1,055
0,1782 2,344.10-3 239.10-6 0,239 1 0,252
0,7073 9,296.10-3 948,4.10-6 0,9484 3,968 1
POWER UNITS hp 1 1 1 1 1 1
hp kgf m/s J/s = W kW kcal/s Btu/s
1 13,15.10-3 1,341.10-3 1,341 5,614 1,415
OTHER UNITS 1 1 1 1
Btu/cu ft Btu/lb l b/ s q f t lb/sq in (= 1 psi)
9,547 kcal/m3 0, 5 56 k c a l / k g 4,882 kgf/m2 0,0703 kgf/cm2
1 1 1 1 1 1 1
stone (GB) = 14 lb = 14 English Pounds shor t quar ter (USA) long quar ter (GB, USA) shor t cwt (USA) = 4 shor t quar ter long cwt (GB, USA) = long quar ter shor t ton (USA) long ton (GB, USA)
1 1 1 1 1 1 1 1 1
Mil = 10-3 in sq mil = 10-6 sq in statute mile (English mile) i n t e r n at i o nal n au t i c a l m i l e geographical mile rod, pole or perch = 5,5 yd sq chain = 16 sq rods imperial gallon (English) gallon USA
39 964 Nm/m3 2 327 Nm/kg 47,8924 N/m2 0,6896 N/cm2 6,35 kg 11,34 kg 12,70 kg 45,36 kg 50,80 kg 0, 90 72 M g 1, 016 0 M g 0,0254 mm 645,2 µm2 160 9 m 185 2 m 7 420 m 5, 09 2 m 404,7 m2 4,546 dm3 3,785 dm3
The information and data are accurate to the best of our knowledge and belief, but are intended for general information only. Applications suggested for the materials are described only to help readers make their own evaluations and are neither guarantees nor to be construed as express or implied warranties of suitability for these or other applications.
© Magotteaux 10.02
GRINDING MEDIA CHARACTERISTICS
Composition and surface of MAGOTTEAUX ball charges at equilibrium
Calculation made for 100 metric ton charges Diameter Weight (mm) (gr)
Surface (cm2)
125 (kg)
110 (kg)
100 (kg)
90 (kg)
80 (kg)
70 (kg)
60 (kg)
50 (kg)
40 (kg)
30 (kg)
25 (kg)
125
7977
491
7 987
120 115 110
7057 6211 5436
452 415 380
14 133 12 439 10 886
9 072
105 100 95
4728 4084 3502
346 314 284
9 468 8 179 7 012
15 781 13 632 11 688
9 975 17 105
90 85 80 75 70
2977 2508 2091 1723 1401
254 227 201 177 154
5 962 5 023 4 188 3 451 2 805
9 938 8 372 6 980 5 751 4 676
14 544 12 252 10 215 8 417 6 843
11 077 18 664 15 560 12 821 10 424
12 452 20 520 16 684
14 215
65 60 55
1122 882 679
133 113 95
2 246 1 767 1 361
3 744 2 945 2 268
5 479 4 309 3 319
8 346 6 564 5 056
13 358 10 506 8 093
22 762 17 903 13 790
16 555 25 503
50 45
511 372
79 64
1 022 745
1 704 1 242
2 494 1 818
3 799 2 769
6 080 4 432
10 361 7 553
19 161 13 968
19 810 28 883
40 35 30
261 175 110
50 38 28
523 351 221
872 584 368
1 277 855 539
1 945 1 303 821
3 113 2 085 1 313
5 305 3 554 2 238
9 810 6 572 4 139
20 285 13 590 8 558
24 639 33 013 20 789
32 530
25 20 15
64 33 14
20 13 7
128 65 28
213 109 46
312 160 67
475 243 103
760 389 164
1 295 663 280
2 395 1 226 5 17
4 952 2 536 1 070
12 031 6 160 2 599
37 651 19 277 8 133
38 700 39 628 16 718
10 4 3 Charge in metric tons (mt) Quantity of balls of each diameter
8 100
14 100
20 100
30 100
49 100
83 100
153 100
317 100
770 100
2 41 0 1 00
4 954 100
2 003 820 820
3 338 931 932
4 885 1 024 1 025
7 441 1 137 1 138
11 910 1 279 1 280
20 295 1 460 1 462
37 533 1 701 1 703
77 608 2 036 2 038
188 530 2 532 2 534
590 009 3 336 3 333
1 212 898 3 953 3 941
Total surface calculated with 5 mm step Total surface calculated by integral (m2)
Diameter Weight (inch) (gr)
Surface (cm2)
5” to 4” to 31/2” to 3” to 21/2” to 2” to 11/2” to 11/4” to 1” to 7/8” to ± 3/8” ± 3/8” ± 3/8” ± 3/8” ± 3/8” ± 3/8” ± 3/8” ± 3/8” ± 3/8” ± 3/8”
± 3/8”
to ± 3/8”
3/4”
to
5/8”
5” 4” 1/2” 3 3” 1/2” 2
8,195.894 4,196.298 2,811.192 1,770.313 1,024.487
506.707 324.293 248.287 182.415 126.677
43.069 22.052 14.773 9.303 5.384
38.736 25.950 16.342 9.457
42.356 26.673 15.436
46.272 26.778
49.841
2” 1/2” 1 11/4”
524.537 221.289 128.061
81.073 45.604 31.669
2.756 1.163 0.673
4.842 2.043 1.182
7.903 3.334 1.929
13.710 5.784 3.347
25.519 10.766 6.230
50.876 21.463 12.421
43.693 25.285
44.906
1”
65.567 43.895
20.268 15.511
0.344 0.231
0.605 0.405
0.988 0.661
1.714 1.147
3.190 2.135
6.359 4.258
12.946 8.667
22.992 15.392
41.732 27.938
47.947
11.401 7.917 3.142
0.145 0.084 0.021
0.255 0.148 0.037
0.417 0.241 0.060
0.723 0.418 0.105
1.346 0.778 0.195
2.683 1.551 0.388
5.462 3.158 0.790
9.700 5.608 1.403
17.605 10.178 2.547
30.214 17.468 4.370
58.046 33.559 8.396
79.988 20.012
100 5,255 843.41 823.06
100 9,231 1,013.80 1,028.40
100 15,067 1,166.13 1,174.84
100 26,138 1,374.01 1,374.68
100 48,650 1,669.97 1,641.43
100 96,993 2,100.72 2,045.94
100 197,447 2,675.64 2,707.98
100 350,660 3,152.71 3,222.51
100 636,473 3,706.70 3,961.06
100 1,092,311 4,147.61 4,460.33
100 2,098,460 4,713.14 5,081.29
100 5,001,751 5,531.44 5,865.57
7/8”
27.661 5/8” 15.992 4.001 ±3/8” Charge in metric tons (mt) 3/4”
Quantity of balls of each diameter Total surface calculated with existing ball diameter (m 2)
Total surface calculated by integral (m2)
© Magotteaux 10.02
Unit weight and specific surface of MAGOTTEAUX grinding media BALLS Diameter mm inch 150.00 125.00 110.00 100.00 90.00 80.00 77.00 70.00 64.00 60.00 50.00 40.00 38.00 35.00 31.75 30.00 25.00 23.00 22.22 20.00 17.00 15.00 10.00
±6” ±5” ±4” ±31/2” ±3” ±21/2” ±2” ±11/2” =11/4” ±1” =7/8” ±3/4” ±5/8”
Weight (gr)
Surface (cm2)
Number of balls per metric ton
Specific surface (m2/mt)
13,503.892 7,814.752 5,325.535 4,001.153 2,916.841 2,048.590 1,826.658 1,372.396 1,048.878 864.249 500.144 256.074 219.551 171.549 128.061 108.031 62.518 48.682 43.895 32.009 19.658 13.504 4.001
706.858 490.874 380.133 314.159 254.469 201.062 186.265 153.938 128.680 113.097 78.540 50.265 45.365 38.485 31.669 28.274 19.635 16.619 15.511 12.566 9.079 7.069 3.142
74 128 188 250 343 488 548 729 954 1,157 2,000 3,905 4,555 5,830 7,809 9,257 15,996 20,542 22,782 31,242 50,870 74,052 249,938
5.231 6.283 7.147 7.854 8.728 9.812 10.207 11.222 12.276 13.085 15.708 19.628 20.664 22.437 24.730 26.173 31.408 34.139 35.337 39.259 46.185 52.347 78.531
Weight (gr)
Surface (cm2)
Number of cylpebs per metric ton
Specific surface (m2/mt)
Ball diameter (mm) = (P=weight in gr)
3 250P
Specific surface of balls 785 m2/mt of diameter = d (d=diameter in mm)
CYLPEBS Diameter x Length (mm) 43 34 35 30 28 25 22 19 16 13 10 10 8 8
x x x x x x x x x x x x x x
43 43 40 30 28 25 22 19 16 13 15 13 13 10
565.00 417.00 328.00 180.00 149.00 105.00 74.00 48.00 27.00 13.42 8.40 6.40 4.64 3.23
90.16 75.34 64.87 43.64 38.05 30.32 23.62 17.85 12.56 8.18 7.14 6.34 4.89 3.93
1,770 2,398 3,049 5,556 6,711 9,524 13,514 20,833 37,037 74,516 119,048 156,250 204,499 309,598
15.960 18.066 19.770 24.246 25.535 28.877 31.920 37.187 46.518 60.954 85.000 99.062 100.000 121.672
Charge density: mt/M 3 Balls . . . . . . . . . . . . . .4.65 Cylpebs Cylpe bs . . . . . . . . . . .4.70 Cubes . . . . . . . . . . . . .5.50 Rods . . . . . . . . . . . . . .6.20 Ceramic Cera mic Balls Balls . . . . . . .2.05 .2.05
BOULPEBS Diameter x Length (mm) 25 22 19 16 13
x x x x x
32 28 24 20 16
Weight (gr) 101 65 41 26 13
Surface (cm2) 27.78 21.37 15.79 11.06 7.16
Number of boulpebs per metric ton
9,901 15,385 24,390 38,462 76,923
Specific surface (m2/mt) 27.505 32.877 38.512 42.539 55.077
The information and data are accurate to the best of our knowledge and belief, but are intended for general information only. Applications suggested for the materials are described only to help readers make their own evaluations and are neither guarantees nor to be construed as express or implied warranties of suitability for these or other applications.
© Magotteaux 10.02
WATER SLURRY PROPERTIES
THOSE WORKING WITH WATER SLURRIES are interested in the solids specific gravity (S), the percent solids by weight (W), the specific gravity of the slurry mixture (M), and the percent solids by volume (V). The relationships are shown on the nomograph here, prepared prepared by F. F. Caplan, a
professional engineer, engineer, of Oakland, Calif. If any two properties are known, the other two are fixed. The nomograph gives a rapid simultaneous solution to the equations. Example: What are M and V if S = 2.5 and W = 62.5%? Align the S and W values and read M = 1.60 and V = 40%.
Water slurry properties
9 0
90
1,1
F. Caplan, P.E., Oakland, Calif.
1 , 1 12 1 , 1 15
8 0
1 , 2 2
80 7 0
1,2
y t i v r a g i c f 1 , 4 4 i e c p s s 1 , 5 d 5 i l s o 1 , 6 6 = S 1 , 3 3
e m u l o 6 0 v y b % , s d i 5 0 l o s = V
70
60
1 , 7 7
4 0
50
1 , 8 8 1 , 9 9 2
s d i l o s % . t w = W
3 0
2 , 5 5 2 0
3
40
20
M=
1,4
5 6
1,6
EQUATIONS: 30
. G . S e r u t x i m y r r u l s = M
1,5
4
1 0
1,3
100 (100-W)+ W S
=
(100-V) (100-W)
=
((100-W) )+ 1 W +1 ((100-W) ) S W
1,7
1,8
1,9 10
2
© Magotteaux 10.02
SLURRIES SPECIFIC GRAVITY Calculation of the pulp density:
(
% water 1 - % water
)
+1
= gr/l % water 1 - % water
+
1 spec. gravity
SPECIFY GRAVITY OF PULP WATER SOLID RAT SOLID RATIO IO
SPECIFIC GRAVITY OF THE DRY SOLIDS IN THE PULP
% Solids by Weight
1.4
2 .2
2.6
2 .7
2 .8
2.9
3. 0
3 .2
3. 4
3 .8
4 .2
5.0
5
1.02
1.03
1.03
1.03
1.03
1.03
1.03
1.04
1.04
1.04
1.04
1.04
10
1.03
1.06
1.07
1.07
1.07
1.07
1.07
1.07
1.08
1.08
1.08
1.09
15
1.05
1.09
1.10
1.10
1.11
1.11
1.11
1.12
1.12
1.12
1.13
1.14
20
1.06
1.12
1.14
1.14
1.15
1.15
1.15
1.16
1.16
1.17
1.18
1.19
25
1.08
1.16
1.18
1.19
1.19
1.20
1.20
1.21
1.21
1.23
1.24
1.25
30
1.09
1.20
1.23
1.23
1.24
1.25
1.25
1.26
1.27
1.28
1.30
1.32
35
1.11
1.24
1.27
1.28
1.29
1.30
1.30
1.32
1.33
1.35
1.36
1.39
40
1.13
1.28
1.33
1.34
1.35
1.36
1.36
1.38
1.39
1.42
1.44
1.47
45
1.15
1.33
1.38
1.40
1.41
1.42
1.43
1.45
1.47
1.50
1.52
1.56
50
1.17
1.38
1.44
1.46
1.47
1.49
1.50
1.52
1.55
1.58
1.62
1.67
55
1.19
1.43
1.51
1.53
1.55
1.57
1.58
1.61
1.63
1.68
1.73
1.79
60
1.21
1.49
1.59
1.61
1.63
1.65
1.67
1.70
1.74
1.79
1.84
1.92
65
1.23
1.55
1.67
1.70
1.72
1.74
1.76
1.81
1.85
1.92
1.99
2.08
70
1.25
1.62
1.76
1.79
1.82
1.85
1.88
1.93
1.98
2.07
2.14
2.27
The information and data are accurate to the best of our knowledge and belief, but are intended for general information only. Applications suggested for the materials are described only to help readers make their own evaluations and are neither guarantees nor to be construed as express or implied warranties of suitability for these or other applications.
© Magotteaux 10.02
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