Balanza Digi sm 100

SERVICE MANUAL

MODEL :

SM-100  EDITION st

1 nd 2 rd 3 th 4

Month December March February February

Year 2004 2006 2007 2009

SHANGHAI TERAOKA ELECTRONIC CO., LTD TECHNICAL SUPPORT DEPARTMENT 1rd Floor of 2nd Building, Jia Yuan Business Center, 51# Long Wu Road, Shanghai China 200232. TEL : +86-21-6408-5151 FAX : +86-21-6408-3468 EMAIL ADDRESS :[email protected]

Table of Content 1. GENERAL INFORMATION ........................................................................1

1.1 Overall View ...................................................................................................................................... ............. 1

1.2 Display Panel......................................................................................................................... ......................... 3

1.3 Key Panel......................................................................................................................... .................................. 3

1.4 Thermal Printer Head ............................................................................................................................ 9

1.5 Features ...................................................................................................................................... .......................10

1.6 Specification ........................................................................................................ ..........................................11

1.7 Label Type ...................................................................................................................................... ................12

2. Initial Setup .......................................................................................................... ........13

2.1 Setup ...................................................................................................................................... ..............................13

2.2 Location of Switches and Connectors .................................................................................. 15

2.3 Memory Initialisation.......................................................................................................... .................. 15

2.4 Default Specification Setting ......................................................................................................... 16

3. Calibration ................................................................................. ....................................18

3.1 Calibration Operation .......................................................................................................................... 18

3.2 Exit Calibration ............................................................................................................. .............................19

4. Software Setting ....................................................................................................... 20

4.1 Software Version Upgrade .............................................................................................................. 20

4.2 Specification Setting ..............................................................................................................................32

5. Adjustment................................................................................ ................................... 34

5.1. Peer Sensor Voltage and Label Sensor Sensitivity Adjustment....................34 5.2. Adjustment of Printing Position............................................................................................... 37 5.3. Voltage Checkpoint ..............................................................................................................................38

6. Interface .......................................................................................................... ............... 39

6.1. PC Interface ................................................................................................................. ................................39

6.2. Scale Ethernet Address ..................................................................................................................... 40

6.3. Scale IP Address ...................................................................................................................................... 41

6.4. Connection Method .............................................................................................................................42

6.5. Wire Configuration ...............................................................................................................................44

7. Miscellaneous .......................................................................................................... .. 46

7.1. Mode Change ...................................................................................................................................... .......46

7.2. Span Switch Status....................................................................................................................... ..........46

7.3. Clear All PLU Data ........................................................................................................................... ....46

7.4. Thermal Head Usage ....................................................................................................................... .... 47

7.5. IP ADDRESS ...................................................................................................................................... ......47

7.6. SERVER IP ADDRESS................................................................................................................ .. 47

7.7. SUBNET MASK ....................................................................................................................................4 7

7.8. MAC ADDRESS ................................................................................................................ ....................48

7.9. SERIAL NO ...................................................................................................................................... .........48

8.0. ASCII CHARACTER .......................................................................................................... .............. 49

8. Appendix .......................................................................................................... .................

A. SpecificationList_V200 B. FlexibleL Barcode Setting Guide C. Traceability Setting Guide D. Nutrition Setting Guide E. PC-FL1 Operation Guide F. Circuit

9. Error Message......................................................... .................

4

SM 100

1.

GENERAL

GENERAL

1.1 OVERALL VIEW 

Bench Type



Pole Type



Elevated Type

11

SM 100 

Bench-CS Type



Pole-CS Type



Hand Type

GENERAL

2

SM 100

GENERAL

1.2 DISPLAY PANEL 

25 digits × 19 segments TN type LCD



32 × 202 full dot Matrix Green LCD

1.3

KEY PANEL

 Preset Keys Type ------ B/P 32 Preset keys:

40Preset Keys:

3

SM 100

GENERAL



56 Preset Keys Type ------ PCS(New), PCS+ (New)



74 Preset Keys Type ------ EV, PCS(Old)



76 Preset Keys Type (Hanging)

4

SM 100

GENERAL

ON/OFF KEY

Turn display "ON" or "OFF". PRESET KEY

P1 ~ P40 (B/P) P1 ~ P74 (EV) P1~P32(BCS) P1~P56(PCS) P1~P76(H)

 Set up or call either unit price and tare value.

NUMERIC KEYS

0~9

 Enter numeric data.

TARE KEY  Set or Clear Tare value.  Select "NO" in S and Z Mode.  Item test print in S Mode. CLEAR KEY

C

 For Back space or Clear numeric value.  Select "YES" in S and Z Mode.

RE-ZERO KEY

 Reset weight to ZERO. PREPACK KEY

AUTO

 Switch Manual mode and Pre-pack mode alternatively. (The mode status will be indicated in the P and M indicator.) ▪P - PRE-PACK MODE ▪ M - MANUAL MODE

CHANGE KEY  Calculate the Changed Amount.  Escape the Programming screen without saving data in S Mode.

5

MULTIPLLE KEY

X

 Register the number of Non-Weight products.  Select programming item such as PLU data, Shop Name in S Mode.  Select Report Type in X Mode.  Select Data Transaction Type in Z Mode.

CLERK KEY

V1~V4

 Accumulate the Total Price.

VOID KEY

−

Correct the sales data.

PLU KEY

PLU

 Call up PLU data in R Mode.  Store the programmed data in S Mode.

FEED KEY

 Feed Label or Receipt paper PRINT KEY

 Print out Label or Receipt.

Note: BCS or PCS stands for the scale with cassette.

7

MODE SELECT KEY  Five Modes can be selected using this key. •

Indicator R - REGISTRATION MODE (All the sales transactions are performed.)

•

Indicator X - CHECK MODE (Printing out and sales report.)

•

Indicator S - PROGRAM MODE (Programming preset data, such as products, data, shop name, etc.)

•

Indicator Z - TOTAL MODE (Clear sales data stored.)

•

Indicator X (Blink) - Password Setting Mode (Set PASS WORD for X, S, Z mode, set PASSWORD for PASSWORD MODE when all indicators(R, X, S, Z) blink)

Decrease/Increase Specification Count key

︽,︾

 Decrease/Increase Only used when Setting SPEC 141 & 142



 Select parameter data such as SPEC data. Move cursor left or right.

1.4 Thermal Printer Head  Max Printing With: 56mm

1.5

FEATURES 

Digital printing scale consists of electronic cash registers function and label printing function.



High-speed, high reliability thermal head printer.



Easy paper handing achieved special designed mechanism.



Built-in clock automatically updates data and time.



Quick response to weight changes.



Capacity and Resoultion

Capacity

3kg

6kg

12kg

15kg

30kg

1/3000S,

1/3000S,

1/3000M,

1/3000M,

1/7500S

1/6000S

12lb

15lb

30lb

60lb

1/3000S,

1/3000S,

1/3000S,

1/3000S,

1/3000M,

1/3000M,

1/3000M,

1/3000M,

1/7500S

1/6000S

1/6000S

1/6000S

1/3000S, Resolution

1/3000

1/3000M,

1/3000

1/6000S Capacity

3lb

6lb

1/3000S, Resolution

1/3000M

1/3000

1/6000S Internal count: 1/90000. 

Calibrating by software.



Customer and operator display (optional customer pole display). SM-100: 25 digits x 19 segments TN type LCD with back-light for numeric digit and character display. SM-100+: 32 x 202 full dot Martix Green LCD display.



membrane keys a.

ON/OFF key

b.

10 Numeric keys, to key in numeric data.

c.

Preset keys, to preset PLU or function into the key.

d.

16 Operational keys, to perform various functional operations.



18 data files, Department, Main Group, PLU, etc.



Various reports, PLU daily report, Sales daily report,24 hours daily report, etc.



Ethernet function.



Optional wireless Ethernet bridge.



RS232C interface for data communicate and barcode scanner connection.



Optional cash drawer.



Compact housing. 9

60kg

1/3000

SM 100 1.6

GENERAL

SPECIFICATION

1.6.1 Display SM-100： 25 digits × 19 segment TN type LCD with back-light for numeric digit and character display.  Tare weight display : 4 digits. 

Weight display

: 5 digits.



Unit price display

: 6 digits.



Total price display

: 7 digits.

SM-100+： 32 x 202 full dot Martix Green LCD display. 

Tare weight display

: 4 digits.



Weight display

: 5 digits.



Unit price display

: 6 digits.



Total price display

: 7 digits.

1.6.2 Operating Conditions Power Source

: AC 110V,220V(+10%,-15%), 50~60Hz.

 Operating Temperature

: -10 °C ~ +40 °C.

 Operating Humidity

: 15% ~ 85% RH.

 Power Consumption

: 70 W.

1.6.3 Dimensions 

Platter size Bench, Pole and Elevated : 386(W) x 270(D) mm. Bench-CS and Pole-CS

: 359(W) x 277(D) mm.

Hanging

: 274(d) x 35(h) mm.



Overall size

a)

Bench

: 386(W) x 415(D) x 127(H) mm.

b)

Pole

: 386(W) x 478(D) x 480(H) mm.

c)

Elevated

: 386(W) x 416(D) x 550(H) mm.

d)

Bench-CS

: 380(W) x 360(D) x 162(H) mm.

e)

Pole-CS

: 380(W) x 380(D) x 509(H) mm.

f)

Hand

: 340(W) x 310(D) x 544(H) mm.

10

SM 100 1.7

GENERAL

LABEL TYPE

The label diameter range is from 40 to 105 mm.

Note: Labels must be winding outwards (on top backing paper) and not inwards (under backing paper) within the core (see diagram above). If labels are wound wrongly, printing problem may result. We do not recommend the use of varnish labels.

Label Type T1 T2 T3 T4 T5 T6 T7 T8 T9 T10 T11 T12 S A B C F1 – F99

Dimension (mm) 28 X 56 31 X 56 34 X 56 40 X 56 43 X 56 46 X 56 49 X 56 55 X 56 37 X 56 40 X 56 43 X 56 49 X 56 28 X 37 46 X 37 46 X 37 62 X 37 Free Format

1 11

SM 100

2.

INITIAL SETUP

2.1

SETUP

INITIAL SETUP

¾ Indication of Assemble

1 13

SM 100 ¾

INITIAL SETUP

Bubble Adjustment

Bubble

Place the scale on the flat surface and adjust the four legs until the bubble on the level is in the centre as shown above.

1 14

SM 100

IINITIAL SETUP

2.2 LOCATION OF SWITCHES AND CONNECTORS

Power Switch Fuse Holder

Cash Drawer Port RS232 Port Ethernet Port

Span Switch

2.3

MEMORY INITIALISATION

To clear all memory. OPERATION

DISPLAY

REMARK

PT

kg

＄/kg

＄

Z1.0

RESET

SALES

DAILY

[Rezero]+[2][3][0]

CLEAR

PLU

FILE

[︾]

CLEAR

VENDER

DATA

Vender transaction data.

[︾]

CLEAR

REPORT

FILES

Report files.

[︾]

CLEAR

MEMORY

DATA

All files in memory.

[*]

CLEAR

MEMORY

Y-C N-T

[C] to clear file data,[T] to quit.

RESET

SALES

DAILY

Return to Z mode.

[C] or [T]

Z1.0

15

Z mode. Lamp Z turns on. PLU file.

SM 100

INITIAL SETUP

2.4 DEFAULT SPECIFICATION SETTING Default SPEC setting of individual country. (Please turn on the span switch before proceed this process.) ¾ Country Set OPERATION

DISPLAY

REMARK

PT

kg

＄/kg

＄

Z1.0

RESET

SALES

DAILY

[Rezero]+[8][8][2][2]

SPEC

2-STD

COUNTRY

[>>]

SPEC

3-CN

COUNTRY

DEFAULT

SPEC

Y-C N-T

[C]

SCALE

TYPE →

POLE

[X]

SCALE

[*]

SCALE

[X]

SCALE

[*]

SCALE

[X]

SCALE

[*]

CLEAR

MEMORY

Y-C N-T

[C] to clear memory,[T] to skip.

RESET

SALES

DAILY

Return to Z mode.

[*]

[C]

LOAD

Z1.0

TYPE → CAP. → CAP. → RES. → RES. →

BENCH 3KG 6KG 1/3000S 1/3000M

Z mode.Lamp Z turns on. Set country setting. [>>],[Program”

Notice: The message “001 scale ready update” must be displayed on the screen of the scale before pressing the “run” button.

After the transmission has completed, select menu “File->Clear Buffer”.

Notice: 1.If the boot program of this version is already in the scale, you don’t need to upload it again, skip it and upload the main program. 2.If the scale is updated from 1.xx to 2.xx,firstly you must update the boot program of the version. D. Download main program file You must power off the scale and start the ethernet upload method again when you have finished a program uploading. The steps of uploading the main program file is also like uploading the boot program file. The file you need to open is like Pic. 2

Pic. 2

E. Download word-stock file The steps of uploading the word-stock file is also like uploading the boot program file. The file you need to open is like Pic. 3

Pic. 3 F. Download const text file The steps of uploading the const text file is also like uploading the boot program. The file you need to open is like Pic. 4

Pic. 4 G. Exit Mini Programmer Note: please update the scale according to sequence above.

RS232C Method 4. Cable Connection 3 Pins are used for data transmission between PC and SM-100 9 Pin D-Sub Female Connectors for this cable:

PC Serial Port 9 Pin D-Sub (Female)

Pin 1 2 3 4 5 6-9

Signal N.C. RXD TXD N.C. GND GND

SM-100 RS-232C 9 Pin D-Sub (Female)

Signal N.C. RXD TXD N.C. GND N.C.

Pin 1 2 3 4 5 6-9

5. Update Steps 1) How to start RS232C updating A. Turn on the switch on the bottom of the scale. B. Power off the scale by pressing the On/Off Key. C. After that press and hold [Re-Zero] & [Preset 22], then start the scale by press ing the On/Off Key. D. It will display the version of the current boot program for two seconds.

E.

 If the scale boot version is newer than 1.10, it will display a updating method choice like “1-RS232 2-ETHERNET” on the screen. you can press Numeric 1 to choose 1-RS232C.  If the boot version is older than 1.10, the scale will not display the choice. F. Then the Scale will display “PROGRAM”. You can’t stop it, unless you press Tare or On/Off Key. 2) Start Mini Programmer 1.

Select SM-100 and press “Ok”

2.

Set the Port:

Select RS232 and press “OK”

3.

Download the boot program and update the scale Select menu “File->Load File To Programmer Buffer”

Open the source file of the boot program (e.g. sm100bv100.hex)

Select menu “Flash->Program”

Notice: The message “001 scale ready update” must be displayed on the scale before pressing the “run” button.

After the transmission has completed, select menu “File->Clear Buffer”.

Notice: If the boot program of this version is already in the scale, you don’t need to upload it again, skip it and upload the main program.

4. Download main program file You must power off the scale and start the ethernet upload method again when you have finished a program uploading. The steps of uploading the main program file is also like uploading the boot program file. The file you need to open is like Pic. 2

Pic. 2 5. Download word-stock file The steps of uploading the word-stock file is also like uploading the boot program file. The file you need to open is like Pic. 3

Pic. 3 6. Download const text file The steps of uploading the const text file is also like uploading the boot program. The file you need to open is like Pic. 4

Pic. 4 7.

Exit Mini Programmer

4.2

SPECIFICATION SETTING Before Specification setting, please press the mode button to enter Z mode. The detail specification list , please see the appendix.

4.2.1

Customer SPEC Setting

To change setting of the Customer SPEC if there are some SPEC setting in it need to be alter. OPERATION

DISPLAY PT

kg

＄/kg

＄

Z1.0

RESET

SALES

DAILY

XXX

XXX

(setting)

(former)

SPEC 001

XXX

XXX

SPEC 000

XXX

XXX

[1][7]

SPEC 000

017

XXX

[X]

SPEC 017

XXX

XXX

[>>]

SPEC 017

XXX

XXX

[] key select SPEC data. Move cursor right. []

SPEC 615

XXX

XXX

[] key select SPEC data. Move cursor right. [