AXON 001 Drilling & Marine Packages Catalog v2014.08.27

DRILLING MARINE PACKAGES

CATALOGUE

DRILLING AND MARINE PACKAGES THINK . SHARE . LEAD . Alternative Thinking™ AXON Energy Products is a global oilfield equipment manufacturer, engineering provider, and aftermarket service company driven by Alternative Thinking™. Backed by an unyielding commitment to our customers and decades-deep experience, we deliver products that perform, as well as an exceptional aftermarket experience. With 33 locations in 8 countries, AXON serves its customers in the following areas:

• • • • • • •

Pressure Products Well Intervention Products Drilling Products Rig Concept and Design Downhole Products Tubular Products RFID Products

Our 7 diverse product groups can deliver drilling and marine package solutions for a full spectrum of your oilfield needs.

Technology-focused Growth We are committed to internal, technology-focused product expansion. In addition, we strive to continually evolve for our customers by Reviewing, Reacting, Rethinking, and Redesigning (R4). For example, AXON retains a dedicated incubator of experienced engineers focused solely on research and development. Utilizing this concentrated approach, the product development process is streamlined and the typical time until market release is reduced significantly. In the last 2 years, AXON developed over 30 new products that are now commercially available. Whether offshore or onshore, you can count on us to provide the products and services you desire with one distinct difference - an authentic dedication to supporting you from inception through aftermarket.

AXON Drilling & Marine Packages ▪ 3

TABLE OF CONTENTS 07 - 13 Drilling Rig Packages

Land rigs, 8 Platform rigs, 10 Tender-assisted rigs, 11 Mobile offshore drilling units, 12

15 - 17 Derricks and Masts

Derricks, 15 Bootstrap masts, 16 Cantilever masts, 17 Telescoping masts, 17

37 - 41 High Pressure BOPS

Type 62 RAM BOP, 38 Type 50 RAM BOP, 39 Type 52 annular BOP, 40 Type 55 annular BOP, 40 Type 70 diverter system, 41

43 - 51

BOP Control Systems



Subsea control pods, 44 Subsea HPU, 46 Surface closing units, 46 Auxiliary equipment, 47

Claw system, 19 Lift & roll system, 19

53 - 55

High Pressure Manifolds

25 - 30

57 - 59

Mud Equipment

19 - 19 Skidding Systems

Choke and kill, 54 Mud standpipe, 54 21 - 23 Hoisting Systems Cement standpipe, 54 Drawworks, 21 Flowback, 55 Drill line spoolers, 23 Welltest, 55 Deadline anchors, 23 Plug debris catcher, 55 Travelling blocks, 23 Production chokes, 55



Compensators & Tensioners

Crown mounted compensators, 25 Drill string compensators, 26 Wireline tensioners, 26 Direct-acting tensioners, 28 Wireline heave compensator, 29 Riser recoil valves, 30 Speed control valves, 30

32 - 35 Electric Top Drives

1,000T twin AC motor, 32 750T twin AC motor, 33 500T twin AC motor HD, 33 500T twin AC motor SD, 34 350T single AC motor, 34 250T single AC motor, 35

4 ▪ AXON Drilling & Marine Packages



Mud pumps, 57 Screens, 58 Bulk storage, 58 Mud mixing and treatment, 59

61 - 63

Connectors & Drilling Risers



Subsea wellhead connector, 61 Subsea collet connector, 62 Riser guideline winch, 62 Drilling risers, 63

65 - 67

BOP Handling Equipment



BOP transporters, 65 BOP overhead cranes, 66 BOP gantry cranes, 66 X-mas tree handling cranes, 66 BOP guide systems, 67 Base plate trolleys, 67 Installation/transport skids, 67

TABLE OF CONTENTS 97 - 105

69 - 73

Drilling Control & Data Acquisition Systems

75 - 76

LERs & Drillers Cabins



Hydraulic Power Units



Operator station, 69 RigscopeTM, 70 A-tally system, 71 Robotic controller, 72 DM-2 automatic driller, 73



78 - 81

Drillers cabins, 75 Local equipment rooms, 76

AXON 500 HP HPU, 78 AXON HPU 500 CC-2, 79 AXON HPU E 330 CC, 79 AXON HPU 150 CC, 80 AXON HPU E 80 CC, 81

83 - 85 Drill Floor Equipment

Iron roughnecks, 83 Manipulator arms, 85 Mud bucket, 85 Hydraulic cathead, 85

87 - 90 Pipe Handling Equipment

Vertical pipe-handling, 87 Horizontal pipe handling, 90 Riser handling cranes, 90 Offline activity crane, 90



Winches

Mooring systems, 97 Deep lowering winches, 98 Anchor handling winches, 98 Synthetic rope winches, 99 Coiled tubing winches, 100 Umbilical winches, 100 Instrumentation winches, 101 Tugger winches, 102 Hose & storage reels, 102 Fairleads, 102-103 Mooring windlass, 104 Shark jaws & chain stoppers, 105

107 - 108 Handling Tools & Personnel Lifting

Drill pipe elevators/conveyors, 107 Riser carts, 107 Power slip frames, 107 Hydraulic rotary tables, 107 Work baskets, 108 Personnel lifting, 108

110 - 113 Simulators

Drilling simulation, 110 Offshore crane simulation, 111 3D real-time model viewer, 111 AXON Intellectus hiDrill, 112

115 - 119 Life Cycle Management

Telescopic boom cranes, 92 Lattice boom cranes, 93 Box boom cranes, 93 Launch & recovery system, 93



95 Gangways

121 - 123 Risk Management

92 - 93 Cranes

Knuckle boom cranes, 92

Technical support, 115 Online portal, 115 Overhaul & modification, 116 Training centers, 117 Worldwide support, 117 Spare parts, 118 Asset management, 118

125 HSE

AXON Drilling & Marine Packages ▪ 5

DRILLING RIG PACKAGES

DRILLING RIG PACKAGES AXON provides engineering services or complete Mast Equipment Packages (MEP) and Drilling Equipment Sets (DES) on an EPC basis. From conceptual design and FEED studies to detailed design and fabrication, rig-up and commissioning, AXON has the expertise to deliver the turn-key projects or engineering services you desire.

Drilling Rig Engineering Services

• • • • • • • •

Conceptual design studies Front-end engineering design (FEED) studies Detailed engineering, design and drafting Procurement of complete equipment packages Project management Fabrication, supervision and follow-up Rig-up, commissioning and engineering support Aftermarket services

Experience Our team has 250+ years of combined experience in the engineering, design, construction, and operation of over 100 drilling rigs, including:

• • • • • • • • •

Tender-assisted Rigs Semi-submersible Rigs Jack-up Rigs Platform Rigs Drill Ships Well Service Vessels Offshore Coiled Tubing Units Modular Rigs Land Rigs

AXON Drilling & Marine Packages ▪ 7

DRILLING RIG PACKAGES L AND RIGS AXON land rig packages are available in numerous varieties and are specifically designed for ease of rig-up and rig-down. Compliant with API 4F 4th Edition specifications, these land rig packages feature mast and substructure transport in as few as six loads. Moreover, all loads are designed with TXDOT specifications in mind to eliminate the need for escorts during transportation.

Walking System Our walking system is custom-designed for each land rig. The unique design allows the walking system to remain in the base boxes during rig-up, rig-down and transportation. With AXON’s incorporated walking system, the rig can walk in any direction and over any well pattern. Moreover, the rig can walk with a full setback of pipe racked. • • •

Installed during fabrication/rig up & does not require removal during rig transportation Allows rig to move in any direction (360 degrees) and workover any well pattern with full setback Rig walking system has approximately 24” of stroke per cycle, reducing number of cycles system goes through while walking

8 ▪ AXON Drilling & Marine Packages

DRILLING RIG PACKAGES Land Rig Packages (con’t) COILED TUBING LAND RIG PACKAGE

LAND RIG EQUIPMENT PACKAGE

Features / Benefits • • • • • • • • • • •

Structure designed to minimize weight while maximizing strength Mast and substructure designed to assemble and raise with hydraulic cylinders to minimize required manpower Cranes not required to assemble and/or raise the mast and substructure Transportation loads can be reduced to six main loads Transportation loads designed with TXDOT requirements in mind to eliminate need for escorts while transporting the rig Incorporated walking system built into the substructure base boxes Mast can be adapted to fit majority of top drive and block models Substructure can be adjusted to accommodate majority of rotary tables and drawworks Rig can be used for a range of horsepowers up to 3,000 HP and hook loads up to 1,500 kip Hydraulic system maximizes safety for the rig during operation and assembly Optimized hydraulic & electrical assembly to minimize time required making connections

AXON Drilling & Marine Packages ▪ 9

DRILLING RIG PACKAGES PL ATFORM RIGS The AXON platform rigs are designed to perform drilling and/or workover operations with a Mast Equipment Package (MEP) or Derrick Equipment Package (DEP)/Drilling Support Module (DSM) installed on a fixed installation. These platform rigs feature lightweight, efficient designs that can fit a multitude of fixed platforms, tension-leg platforms (TLP), etc. Additionally, we offer modular drilling units (MDU) for an alternative to mobilizing a jack-up rig or re-commissioning a platform drilling package. Typically used for drill sidetracks, well recompletions or well abandonment, our MDUs may be utilized for scale squeezes, adding perforations, running plugs, scale cleanout, production management, and recompletions. This MDU specification is a compromise between capability, platform load, and operational efficiency. In keeping with our commitment as a single-point-of-contact provider, we offer training for your new drilling systems and rig layout to help ensure that you have a safe, effective, and highly capable crew. For example, AXON’s Drilling Simulator enables your team to become familiar with all drilling systems, as well as allows your engineers to test rig layout and equipment set-up prior to commissioning.

Features / Benefits The AXON rig desgins include:

• • • • • • • • • • • • •

Detailed engineering Pipedeck interface Driller’s control system Drawworks interface Driller’s cabin Top drive interface Local equipment room Mechanical and structural Installation & commissioning Hands-on training Pipehandling interface 3D simulation studies VFD interface & fabrication systems

10 ▪ AXON Drilling & Marine Packages

DRILLING RIG PACKAGES TENDER-ASSISTED RIGS Designed to operate on fixed platforms, as well as TLPs, AXON’s tender-assisted packages are light and compact, allowing for unmatched versatility in regards to varying drilling parameters and customer-specific requirements. These rigs can accommodate both barge and semi-tender vessels. In addition, safety and ease of operation are at the forefront of AXON’s tender-assisted rig package designs.

Features / Benefits • • • • •

Rig design can adjust to multiple capping beam widths for optimal versatility Designed with capping beams and skidding systems in both the longitudinal and transverse directions, allowing access to any well in a particular well pattern Mud modules supported by substructure and are interchangeable on the drillers side, off-drillers side, or drawworks side for added flexibility Ease of rig-up achieved by capability of setting most equipment, such as LER, prior to setting mast Rig-up can be completed in six major lifts

AXON Drilling & Marine Packages ▪ 11

DRILLING RIG PACKAGES MOBILE OFFSHORE DRILLING UNITS AXON offers a range of mobile offshore drilling units (MODU), including jack-up rigs, semi-submersible rigs, and drill ships. From pre-project concept and front end engineering design (FEED) through detail design, construction, installation, and commissioning, we specialize in the management of complete MODU projects. We utilize advanced 3D animated design to provide the most thorough analysis of the drilling facility and equipment package designed for your application. This results in additional insight into critical aspects of your MODU package, such as FEED, hazard and operational studies, equipment placement, line-of-sight, and more. Visualizing how your MODU will look and operate with 3D animations and simulations helps minimize up-front engineering resources and avoids costly (and time-consuming) engineering rework. AXON approaches every project strategically, providing a system solution for implementation from concept to commissioning.

Drillfloor Arrangement The following are benefits of the AXON layout concept:

• • • • • • • • • • •

More combined load capacity Increased reach Balanced load chart (balanced setback & equipment) Reduced cantilever deflection (derrick leveling issue) Stand building center is safer distance from rotary More efficient, less steel weight drillfloor Offset design rig floor will reduce weight with +37,000ft setback Simple pipe handling can be easily operated manually Interchangeable iron roughnecks giving redundancy for maintenance Simple stand building system Simple catwalk pick up & lay down for less weight

12 ▪ AXON Drilling & Marine Packages

DRILLING RIG PACKAGES Mobile Offshore Drilling Units (con’t) Jack-up Rigs Our jack-up rigs feature progressive designs and equipment to help you reach your operational goals and performance objectives. From shallow to deepwater applications, AXON will work with you to conduct an objective analysis of your individual requirements. We focus on designing and implementing integrated packages to ensure your rig is as streamlined as possible. Moreover, our high quality, optimized surface BOPs and control units are designed to perform in challenging environments.

Semi-submersible Rigs AXON semi-submersible rig equipment packages are designed to be as efficient as possible while maintaining the overall operability required for performance. Furthermore, our BOP technology, combined with advanced control systems, provide a reliable and robust deep water drilling system.

Drill Ships AXON drill ships feature integrated, effective designs and technologically advanced equipment to ensure performance, as well as safety while offline. We are certified according to ISO 9001:2008 and also qualified to Achilles supplier database. AXON equipment can be supplied as API certified, as well as meet the regulatory requirements of ABS, DNV, NORSOK, Lloyds Register, IEC, CE, CENELEC, and SIL.

AXON Drilling & Marine Packages ▪ 13

DERRICKS & MASTS

DERRICKS & MASTS

AXON offers a range of derrick and mast styles with static hook loads of 750,000 lbs to 2,000,000 lbs and greater. The AXON engineering team, consisting of engineers, designers and drafters of multiple disciplines, are highly skilled in supplying custom mast and derrick designs in a variety of sizes, capacities and features. Our masts and derricks are designed utilizing 3D design programs allowing our customers to better visualize the end-product throughout the design phase. The 3D programs aid in identifying and eliminating interferences, as well as other errors. This also facilitates an easier and smoother fabrication process. Furthermore, these structures can be designed for dynamic offshore conditions. This applies to the derricks, as well as the various styles of masts (e.g., hydraulic or wireline raised cantilever, telescoping and bootstrap).

DERRICKS Our offset well center provides additional space for larger setback and offline stand building with full pipe handling, as well as increased reach for the cantilever. The offset bolted beam leg derrick is specifically designed to facilitate an offset drill floor arrangement. With the square footprint of the derrick shoes, the arrangement of equipment on the drill floor is flexible/versatile and can accommodate customer specific requests. AXON derricks can be used on a variety of semi-submersibles and jack-up styles. In addition, substructures supporting the derrick are custom-designed to support the necessary drilling and production equipment. • Varies 30’ x 30’ to 40’ x 40’ Base • Derrick tapers above the racking board up to the crown • Designed to accept pipe handling • Top Drive Parking System is optional • V-door located on forward side of the drillfloor and has an open height of 70 ft. • Rotary Location is in offset 5 ft. towards the aft end and centered in the direction of the Port/Starboard • A PI Static Hook Capacity

AXON Drilling & Marine Packages ▪ 15

DERRICKS & MASTS

Our masts are designed and fabricated to the latest API 4F and safety standards. These masts are ideal for service on dynamic structures in trebles mode (spars, TLPs, etc.), as well as quads mode for service in static environments. In addition, setback capacity is reduced accordingly (approximately 20%) in triples mode to account for dynamics associated with floating vessels. This also corresponds with the reduction in stand height.

BOOTSTRAP MASTS The AXON self-erecting bootstrap masts are raised/lowered in the vertical position with the scoping drive provided by drawworks or with scoping winches. A quick installation system is available for setting the A-frame vertically onto the mast shoes installed on the rig floor. This allows the mast sections to remain vertical after a quick release by the crane prior to the installation of the mast-floor pin connections.

Features / Benefits • Mast dolly for setting the vertical mast sections • Rollers and/or low friction wear pads between the A-frame and mast sections ensure low drag during scoping despite the high horizontal forces associated with resistance to overturning moment • Landings at locations for making/breaking mast splice connections • Hydraulic mechanized system to engage/disengage mast splice pins • Manual pinning systems also available • Top drive/A-frame guide track can be loaded on mast dolly for positioning to well center • Traveling block can be used to hoist the guide track section into place for pinning to mast • Traveling block mated with the top drive while the top drive is resting on the mast dolly or installed on guide tracks of lower mast section • Work platforms on transport skid/rails to facilitate mating of top drive & traveling block • Mast sections hoisted & connected to drill floor/mast in vertical position • Mast sections transported in vertical position with racking boards in place

16 ▪ AXON Drilling & Marine Packages

DERRICKS & MASTS CANTILEVER MASTS Our cantilever masts are transported and installed in the horizontal position and raised vertically into position with a hydraulic raising system and the drawworks. AXON cantilever masts feature a quick installation system for setting the mast stem horizontally, enabling the mast stem to remain horizontal prior to raising it into the vertical position.

Features / Benefits • • •

Mast transported complete with all required sections and working boards Can be transported with the travelling block secured in mast stem and strung to the crown block with soft line (rope) to facilitate stringing with drilling line Can be transported with top drive secured in mast stem

TELESCOPING MASTS AXON’s telescoping masts are raised vertically into position with a hydraulic raising system or the drawworks. A quick installation system is available for raising the mast stem after a rapid release by the crane prior to telescoping. Apparatuses required to raise/lower the mast are rigged in/rigged out with the drill floor utility winches.

Features / Benefits • Rollers and/or low friction wear pads between the mast sections ensure low drag during telescoping despite the high horizontal forces associated with resistance to overturning moment • Landings at locations for making/breaking mast splice connections • Hydraulic mechanized system to engage/disengage mast splice pins • Manual pinning systems also available • Mast transported complete with all required sections and working boards • Mast stem sections nested together during transport and installation • Mast can be transported with the travelling block secured in mast stem and strung to the crown block with soft line (rope) to facilitate stringing with drilling line • Mast can be transported with top drive secured in mast stem

AXON Drilling & Marine Packages ▪ 17

SKIDDING SYSTEMS

SKIDDING SYSTEMS CL AW SYSTEM AXON’s ratcheting, claw skidding system features an innovative design that drastically reduces the number of system components while maintaining performance requirements. In addition to simplified load paths between the acting cylinder and claws, our patent pending claw skidding system is engineered for increased safety and ease of installation/removal. System features are specifically incorporated to streamline rigging preparation, such as lightweight components that can be handled by one person without rigging.

Features / Benefits • • • • •

Unique, patent pending claw design Compact assembly totals 8 moving parts Total weight is approximately 60% of existing systems Reversing the skidding direction is a quick and simple manual operation Self-stowing feature eliminates need for removal between rig moves

LIFT & ROLL SYSTEM Tailored to your specific rig application, our lift and roll system includes rotating feet to allow movement in multiple orientations. Additionally, the controls and cylinders are optimized to ensure your rig moves smoothly and accurately.

Features / Benefits

• • • •

Jacking beams fitted to substructure Hydraulic jacks sized to optimally lift and move your rig Roller system options available to suit your specific arrangement Well cover skids included for personnel safety and ease of access

AXON Drilling & Marine Packages ▪ 19

HOISTING SYSTEMS

HOISTING SYSTEMS DRAW WORKS Available up to 9,000 hp, the configurable AXON Drawworks is designed utilizing modular subassemblies for ease of assembly, operation, and maintenance. For instance, with this modular arrangement, the drum can be removed and replaced without affecting the drive components. In addition to its compact footprint and reduced weight, our drawworks includes features for optimized performance, such as its worm wheel gearbox and superior automatic driller.

Features / Benefits

• Modular arrangement can be customized with regard to drum size/wire diameter, utilizing identical drive units throughout • Gearbox and drums can be changed independently, resulting in reduced downtime and maintenance costs • Automatic driller precisely controls movement with the worm wheel gearbox • Brake rotor is an integral part of the main winching drum • Braking requirements can be configured for both park and dynamic braking (main dynamic braking operates through gearbox drive & regenerative braking of the motor) • Can be assembled on-site using modular units, easing transport and freight issues

Specifications • • • • • • •

Configurable motor arrangements from 1,000 to 9,000 hp Configurable braking unit (calipers/number of rotor discs) Configurable drum size depending on lift requirements (30” through 80”) Lifting capacity up to 1,500 ton Proven high capacity gearbox Suitable for various wireline sizes Integral braking capacity

AXON Drilling & Marine Packages ▪ 21

HOISTING SYSTEMS

Drawworks (con’t)

Performance Data Motor HP Config Rating 1 x 1150 1150

2 x 1150 2300

3 x 1150 3450

4 x 1150 4600

Motor RPM

Number Drum Size Max Hoisting (hook) Max Lift Sheaves 2nd Layer Speed (Ft / Min) Capcity (Ton)

800 800 800 800

6 8 10 12

30 30 30 30

85.8 64.4 51.5 42.9

150 200 250 300

2400 2400 2400 2400

6 8 10 12

30 30 30 30

257.5 193.1 154.5 128.8

50 66 83 100

800 800 800 800 800

6 8 10 12 14

40 40 40 40 40

114.4 95.8 68.7 57.2 49.0

225 300 375 450 525

2400 2400 2400 2400 2400

6 8 10 12 14

40 40 40 40 40

343.3 257.5 206.0 171.7 147.2

75 100 125 150 175

800 800 800 800

10 12 14 16

54 54 54 54

92.7 77.2 66.2 57.9

422 500 585 665

2400 2400 2400 2400

10 12 14 16

54 54 54 54

278.1 231.7 198.6 173.8

139 166 195 223

800 800 800 800

10 12 14 16

56 56 56 56

96.1 80.1 68.6 60

535 640 750 855

2400 2400 2400 2400

10 12 14 16

56 56 56 56

288.4 240.3 206 180.2

178 215 250 285

22 ▪ AXON Drilling & Marine Packages

Motor HP Motor Number Drum Size Max Hoisting (hook) Max Lift Config Rating RPM Sheaves 2nd Layer Speed (Ft / Min) Capcity (Ton) 1 x 1500 1500

2 x 1500 3000

3 x 1500 4500

4 x 1500 6000

800 800 800 800

6 8 10 12

30 30 30 30

85.8 64.4 51.5 42.9

200 265 332 400

2400 2400 2400 2400

6 8 10 12

30 30 30 30

257.5 193.1 154.5 128.8

65 88 110 132

800 800 800 800 800

6 8 10 12 14

40 40 40 40 40

114.4 85.8 68.6 57.2 49.0

300 400 500 600 700

2400 2400 2400 2400 2400

6 8 10 12 14

40 40 40 40 40

343.3 257.5 206.0 171.7 147.2

100 132 164 198 230

800 800 800 800

10 12 14 16

54 54 54 54

92.7 77.2 66.2 57.9

552 665 775 883

2400 2400 2400 2400

10 12 14 16

54 54 54 54

278.1 231.7 198.6 173.8

183 220 255 293

800 800 800 800

10 12 14 16

56 56 56 56

96.1 80.1 68.6 60

710 855 995 1140

2400 2400 2400 2400

10 12 14 16

56 56 56 56

288.4 240.3 206 180.2

235 283 330 375

HOISTING SYSTEMS DRILL LINE SPOOLER AXON can provide hydraullic drive drill line drums in a variety of options to suit your required drilling applications.

DEADLINE ANCHORS We supply deadline anchors that are tailored to your specifications, including rig size, derrick capcity, and drilling wireline size.

TRAVELLING BLOCKS Available from 100 ton to 1,000 ton, AXON travelling blocks are configurable to customer requirements.

• • • • • • • • •

Fully bolted construction Generic design for all load ratings Adaptable design for varying number of sheave requirement Standard ‘off-the-shelf’ bearings for sheaves Proprietary sheaves used in the construction Fully serviceable on site Designed in accordance with API loading requirements Dual lifting points for top drive connection Lift points can be configured to individual requirements

AXON Drilling & Marine Packages ▪ 23

COMPENSATORS & TENSIONERS

COMPENSATORS & TENSIONERS CROWN MOUNTED COMPENSATORS We supply crown mounted compensators (CMCs) that provide stability and strength in a reliable and compact package. The CMC maintains a steady weight on the drill bit by compensating for the heave of the vessel, providing streamlined means of ensuring drill integrity and longevity. CROWN MOUNTED COMPENSATORS Compensating Capacity

800k

1,000k

1,500k

Static Capacity

1,500k

1,500k

2,000k

Stroke

25 ft.

25 ft.

25 ft.

MAWP

2,400, 3,000 and 3,500 psi

FEATURES / BENEFITS • Design allows for a light structure that facilitates both installation and operation • All CMC sizes include the option of an active heave compensator (AHC) mounted atop the derrick to provide a precise, reliable and efficient system • Information for up to 2 million lb. capacity is available upon request CMC WITH AHC OPTION

AXON Drilling & Marine Packages ▪ 25

COMPENSATORS & TENSIONERS DRILL STRING COMPENSATORS We provide drill string compensators (DSC) that deliver efficiency and power without unnecessary bulk. This DSC design features a lightweight and efficient design with compensating loads up to 600k and maximum working pressure of 3,500 psi. Designed for lighter duty yet similar operations to the CMC, the drill string compensator mounts directly inside the derrick and allows the vessel to heave without risking damage to the drill bit.

DRILL STRING COMPENSATORS Compensating Capacity

up to 600k

MAWP

3,500 psi

Static Capacity

1,500k

WIRELINE TENSIONERS AXON supplies wireline tensioners feature single and dual wire line designs that set industry standards for compact size and optimal performance. This wireline tensioner’s efficiency and longevity continually set and raise the bar for motion compensation technology. Moreover, the wireline tensioner system allows the rig to heave freely without distress to the riser by applying constant tension to the riser.

26 ▪ AXON Drilling & Marine Packages

COMPENSATORS & TENSIONERS Wireline Tensioners (con’t) SINGLE AND DUAL WIRELINE RISER TENSIONERS Sizes Available

120k, 160k, 200k, 225k (single wireline only), 250k

MAWP

2,400, 3,000 and 3,500 psi

Stroke

12.5 ft. stroke results in 50 ft. line travel

D/d Ratios

31:1 to 33:1

Features / Benefits

• Tensioner provides a compact yet capable system with a 4:1 reeve that affords 50 feet of wire line travel • Unique single and dual wireline system designs save weight and space without sacrificing capacity or functionality • State-of-the-art riser recoil valve is provided to ensure optimal safety in the event of a riser parting or tension ring separation • Information on conceptual 600K model is available upon inquiry.

AXON Drilling & Marine Packages ▪ 27

COMPENSATORS & TENSIONERS DIRECT-ACTING TENSIONERS We offer the most efficient long-stroke drilling tensioner design on the market. AXON employs a revolutionary, 50-foot stroke direct-acting system that provides the highest efficiency in tensioners offered today. The direct-acting riser tensioner system uses hydraulic cylinders to maintain tension on the riser during drilling operations. Efficiency is increased by more than 90% in comparison to traditional systems, as well as improved reliability in position sensing. COMPARISON OF AXON AND TRADITIONAL SYSTEMS DYNAMIC AND STATIC TENSION UNDER MAX. VELOCITY

DIRECT-ACTING TENSIONER

Features / Benefits

• Robust design and construction for the intended application • System designed to improve safety by avoiding spills • Additional arrangements available upon inquiry (option example: slip-joint tensioner pictured on right)

DIRECT-ACTING RISER TENSIONER Compensating Capacity

Up to 3,500k

MAWP

3,500 psi

Stroke

50 ft.

28 ▪ AXON Drilling & Marine Packages

SLIP-JOINT ARRANGEMENT

COMPENSATORS & TENSIONERS WIRELINE HEAVE COMPENSATOR AXON supplies a reliable system for handling subsea tools and equipment through its wireline heave compensator. The wireline heave compensator is a universal tool designed to filter out rig heave when raising and lowering a load to and from the rig, allowing unparalleled control, even in the roughest conditions. This compensator allows a quick and effective means for operations, including load balancing, well intervention and instrument deployment without intruding on large amounts of rig space.

WIRELINE HEAVE COMPENSATOR Rating

32,000 to 100,000 lbs.

MAWP

3,000 psi

Heave Capacity

4 to 20 ft.

AXON Drilling & Marine Packages ▪ 29

COMPENSATORS & TENSIONERS RISER RECOIL VALVES AXON provides riser recoil valves that feature near-instantaneous reaction time backed by unmatched reliability. The riser recoil valve is fitted to the tensioner and actively monitors system performance. When demarcated conditions of even a wire line parting are read, the valve can immediately choke the fluid to control rod extension, preventing damage to the vessel and system.

Features / Benefits

• Industry-leading safety assurance • Innovative, streamlined design • Robust and reliable automatic failsafe for riser and wireline tensioner system

SPEED CONTROL VALVES Speed control valves play a critical role in safe drilling operations. This speed control valve is a hydraulic safety device designed to protect the cylinders and vessel from damage as a result of a mechanical failure. When the speed of the fluid moving through the valve exceeds a threshold specified for the normal operations of the system, the valve will close, acting as a velocity fuse during runaway conditions.

Features / Benefits

• Tailored for each piece of operational equipment to maximize safety assurance and minimize risk • Compact and reliable • Designed for ease of installation into system

30 ▪ AXON Drilling & Marine Packages

ELECTRIC TOP DRIVES AXON Drilling & Marine Packages ▪ 31

ELECTRIC TOP DRIVES

Engineered and manufactured under ISO and API quality management systems, AXON’s electric top drives feature a small footprint and high torque output. With over a decade of field-proven reliability, our patented dual loadpath top drives are designed with customer needs in mind, such as rig adaptability and ease of rig up/rig down. In addition to dualload path, design features include segregated drive and quill support for fast and simple loadpath replacement in cartridge form.

Dual Loadpath Design The AXON dual loadpath design provides versatility and optimization for your top drive. Applying the load through the lifting collar allows the capability to load the top drive independent from the quill. This results in less downtime and reduced maintenance costs. Moreover, additional pull-down force can be utilized when the load is restrained through either the locking collar or the quill.

1,000 t T WIN AC MOTOR Specifications API 8C Static Rated Hoisting Capacity 1,000 Ton Horsepower 1,350 HP / 1,800 HP Max Mud Pressure 7,500 psi Max Continuous Torque 62,500 ft-lb / 90,300 ft-lb Max Intermittent Torque 93,750 ft-lb / 135,450 ft-lb Max Speed 2,400 rpm Torque at Max Speed 21,270 ft-lb @ 307 rpm / 30,725 @ 333 rpm Speed at Max Torque 215 rpm

32 ▪ AXON Drilling & Marine Packages

SPE

API Hois API (Rot Hors Pull Max

Max

FEA       

O T i H I S d D O t

ELECTRIC TOP DRIVES 750 t T WIN AC MOTOR Specifications API 8C Static Rated Hoisting Capacity 750 Ton API 8C Dynamic (Rotating) Capacity 658 Ton Horsepower 1,400 HP Pull Down Capacity 100 Ton Max Continuous Torque 70,800 ft-lb @ 100 RPM Max Intermittent Torque 106,000 ft-lb

Features / Benefits

• Offshore and land rig version available • Top drive mounted hydraulic power unit for auxiliary functions, including cylinders and robotics • Heavy-duty mechanical quill brake (dynamic) rated at 38,000 ft-lb • Integrated back leg, back-up wrench, and thread saver • Driller’s side and off driller’s side service loop configuration • On-board I/O modules and bus cable eliminate costly multiconductor control cable

500 t T WIN AC MOTOR hd

SPEC

Specifications API 8C Static Rated Hoisting Capacity 500 Ton API 8C Dynamic (Rotating) Capacity 470 Ton Horsepower 1,200 HP Pull Down Capacity 100 Ton Max Continuous Torque 61,000 ft-lb @ 100 RPM Max Intermittent Torque 100,000 ft-lb Max Speed 200 RPM

API 8C Hoistin API 8C (Rotati Horsep Pull Do Max Co

Max In Max Sp

FEATU 

Beck

 

Des Top func Hea 38,0 Integ Safe conn

  

AXON Drilling & Marine Packages ▪ 33

ELECTRIC TOP DRIVES 500 t T WIN AC MOTOR sd Specifications API 8C Static Rated Hoisting Capacity 500 Ton API 8C Dynamic (Rotating) Capacity 470 Ton Horsepower 900 HP Pull Down Capacity 100 Ton Max Continuous Torque 41,500 ft-lb @ 110 RPM Max Intermittent Torque 62,800 ft-lb Max Speed 225 RPM

350 t SINGLE AC MOTOR Specifications API 8C Static Rated Hoisting Capacity 500 Ton API 8C Dynamic (Rotating) Capacity 470 Ton Horsepower 800 HP Pull Down Capacity 100 Ton Max Continuous Torque 70,000 ft-lb @ 100 RPM Max Intermittent Torque 106,000 ft-lb Max Speed 220 RPM

Features / Benefits

• Top drive mounted hydraulic power unit for auxiliary functions, including cylinders and robotics • Heavy-duty mechanical quill brake (dynamic) rated at 38,000 ft-lb • Integrated back leg, back-up wrench, and thread saver • Safe and simple “Pull Down” via heavy-duty lugs connected directly to swivel • Driller’s side and off driller’s side service loop configuration • On-board I/O modules and bus cable eliminate costly and troublesome multiconductor control cable

34 ▪ AXON Drilling & Marine Packages

ELECTRIC TOP DRIVES 250 t SINGLE AC MOTOR Specifications API 8C Static Rated Hoisting Capacity 250 Ton API 8C Dynamic (Rotating) Capacity 158 Ton Horsepower 600 HP Pull Down Capacity 25 Ton Max Continuous Torque 36,300 ft-lb @ 86 RPM Max Intermittent Torque 50,000 ft-lb Max Speed 209 RPM

Features / Benefits • Air-cooled AC induction motor with heavy duty oilfield service record, VFD controlled • Dual load path design • Drive gearbox separate from swivel, engineered for maximum reliability and versatility • Back torque track and bushing • Integrated backup leg and thread saver

AXON Drilling & Marine Packages ▪ 35

HIGH PRESSURE BOPS

HIGH PRESSURE BLOWOUT PREVENTERS AXON’s pressure control product line of equipment can control well depths up to 30,000 feet, temperatures of 350°F and pressures up to 20,000 PSI. Designed to meet today’s demand for reduced weight, lower height and easier maintenance needs, our comprehensive line of high pressure ram and annular blowout preventers (BOPs) can be configured into stack systems intended for a multitude of scenarios.

Features / Benefits

• • • • • • • • • • • •

All industry standard bore sizes and pressure ratings Single, double and triple cavity configurations Studded, flanged or hubbed top and bottom connections with BX, AX or CX type gaskets Studded or flanged side outlets in all industry standard bore sizes and pressure ratings with BX, AX or CX type gaskets Corrosion resistent enhancement upgrades available to include ring grooves, seal areas and all wellbore wetted areas Rubber compound requirements suitable for water or oil based mud and any temperature needs All ram assembly requirements available – blind, shear, fixed bore, variable bore, specialty (dual, offset) Equipped with either hydraulic or manual locking device as required Cross-over spools, double studded adapters and wing valves as required Suitable for H2S services as standard per NACE MR0175 Manufactured per API 16A specifications; monogram standard where applicable Any 3rd party certified requirements

AXON Drilling & Marine Packages ▪ 37

HIGH PRESSURE BLOWOUT PREVENTERS High Pressure BOPs (con’t) Our high pressure BOPs are available with the following bore sizes: HIGH PRESSURE BOP AVAILABILITY BOP Name Type 50 Ram BOP Type 62 Ram BOP Type 52 Annular BOP Type 55 Annular BOP

Bore Size 18-3/4” , 21-1/4” 18-3/4” 18-3/4” , 21-1/4” 21-1/4” , 29-1/2”

T YPE 62 RAM BOP Our Type 62 ram BOP is designed for safe well pressure control during surface and subsea drilling operations. The hydraulic ram change operation provides a fast, safe removal and replacement. Moreover, well pressure is isolated from the operating system by a special combination of a resilient lip type seal, externally energized back-up seal, and a vent port. This important feature ensures no leakage of the well fluids into the operating system.

Features / Benefits

• Hydraulic ram change and side ram removal • Shorter in height and reduced weight when

compared to other BOPs • Bore sealing bonnet seal reduces bonnet stud torque • Single piece ram provides pressure energized well bore seal • Large operating piston area and optional shear boosters for reliable shearing operations

38 ▪ AXON Drilling & Marine Packages

HIGH PRESSURE BLOWOUT PREVENTERS T YPE 50 RAM BOP AXON’s Type 50 ram BOP is designed to provide a fast and reliable closure of the well bore during drilling operations. This BOP’s simple, compact design makes it well-suited for both subsea and surface drilling operations. In addition, the one-piece Type 50 ram assembly provides a pressureenergized seal with maximum contact area to the drill pipe, casing or tubing to achieve lower rubber pressure to the pipe and increase seal life.

Features / Benefits • • • •

O val ram and cavity design reduces stresses in the BOP body Manual locking screws are provided as standard, hydraulic locking devices available for remote operation L arge bore shearing bonnets available for shearing high strength pipe and casing Operating system also controls opening of BOP bonnet from the body for removal of ram block assemblies

AXON Drilling & Marine Packages ▪ 39

HIGH PRESSURE BLOWOUT PREVENTERS T YPE 52 ANNUL AR BOP AXON’s Type 52 annular BOP is designed for safe well pressure control during drilling and workover operations. The Type 52 features five main components: lower housing, upper housing, piston, adapter ring and packing element. All components are designed for ease of maintenance and ultimate reliability.

Features / Benefits

• Rugged, reliable sealing element provides hundreds of closures and long stripping life • Compact body saves weight/space • Simple hydraulic system • Wear rings on moving parts • Longest life annular BOP packing element – provides highest reliability while also minimizing maintenance and operating costs • Long stripping life- large reservoir of rubber held in reserve for sealing

T YPE 55 ANNUL AR BOP With only two moving parts, the piston and packing unit, AXON’s Type 55 annular BOP is designed for less maintenance and reduced downtime. In addition, a field-replaceable wear plate eliminates metal-to-metal contact between the packing unit inserts and the BOP head, resulting in fast and economical maintenance.

Features / Benefits

• A screw head or latch head design available • Conical bowl design of the piston, which provides a simple and efficient method of closing the packing unit

40 ▪ AXON Drilling & Marine Packages

HIGH PRESSURE BLOWOUT PREVENTERS Type 55 Annular BOP (con’t)

• Bolted-in inner sleeve eliminates need to stress-relieve if inner sleeve is damaged • Telescoping actuating piston makes this BOP compact and lightweight • Element can close or open hole & achieve complete shutoff • Back-to-front feedable rubber on the packing unit for confident BOP closure

T YPE 70 DIVERTER SYSTEM Ideal for containing and diverting fluids and gases away from the drilling rig during operations, the AXON 21-1/4” Type 70 Diverter System can seal on any pipe in the wellbore, as well as perform a Complete Shut-off (CSO). Hydraulically-actuated locking dogs are utilized to secure the diverter into the support housing. In addition, a running and test tool can be used to test the diverter when it is landed into the housing. Side outlets can be provided up to 20” nominal for adequately diverting the flow, as determined by rig operational requirements. Various bottom connections for interface to the upper flex joint are also available.

Features / Benefits

• • • •

Utilizes a 21-1/4” bore Type 52 annular BOP sealing element System is rated at 500 psi working pressure Hydrostatic test pressure of 750 psi Max hydraulic operating pressure of 1,500 psi for sealing element closure

AXON Drilling & Marine Packages ▪ 41

BOP CONTROL SYSTEMS

BLOWOUT PREVENTER CONTROL SYSTEMS AXON’s Type 80™ BOP Control Systems provide the reliability and control required for demanding offshore and land applications. The systems are available in standard or custom designs, with a choice of pumping systems. Utilizing touchscreen or push-button control panels and classified for hazardous area use, these systems feature ease of operation. In addition, AXON’s use of proprietary TR™ regulators adds to the overall reliability of these systems. BOP CONTROL SYSTEM TYPES Subsea Pods Acoustic Pod Mulitplex Pod Piloted Hose-down Riser Pod Piloted Hose-down Wireline Pod Subsea HPUs Mulitplex HPU Piloted HPU

Surface Closing Units Electro-hydraulic Electro-pneumatic Pneumatic Air Remote Manual Workover

Control System Auxiliary Equipment

• • • • • • • • • • • • • • • •

Reels: Cable, Hotline, Piloted Hose, Riser Fill Valve Diverter Control Panel Remote Panel: Air, Electric, Touch Screen Central Control Unit (CCU): Full and Mini Sizes Power Distribution Panel (PDP) Dead Man Auto Shear System (DMAS): Multiplex or Piloted Riser Fill Valve (RFV) System TR™ Regulators Crown block savers SPM Valves Accumulator Rack: Auxiliary, Diverter Modules, HPU, Subsea BOP System Testing Equipment Alarm Modules Ram Function Position Indication Status Modules Nitrogen Back-up Systems Uninterruptable Power Supply (UPS): Emergency Battery Power Pack, Multiplex UPS

AXON Drilling & Marine Packages ▪ 43

BLOWOUT PREVENTER CONTROL SYSTEMS Features / Benefits

• Both custom and standard designs are manufactured in accordance with API 16D • Modular design of control system utilizing choice of material: stainless steel, carbon steel with electroless nickel plating, corrosion resistant alloys and custom material • System designed to operate in the event of the solenoid and pressure switch enclosures water ingress • Superior filtration utilizing Absolute Micron filters • Low power requirements: 300 watts per control pod • Choice of pump systems & accumulators (standard service, water service, 11 gal. to 90 gal.) • Pulse testing of systems during operations • Lockable cylinder • Proprietary SPM valves, TR™ regulators and packer seals • Dual load sharing power supplies • Batch type mixing systems • PBOF cabling system along with all connections with test ports • Touchscreen controls, push-button control panels, division 1 panels, division 2 panels • On-screen diagnostics • All software is designed and tested in-house; all systems can be executed online in our lab for diagnostics and troubleshooting • Mini-pods for jack-up & surface BOP stacks using large bore BOPs with high volume

SUBSEA CONTROL PODS Acoustic Pod Our acoustic control system has a separate, stack-mounted acoustic pod for performing emergency disconnect operations. The system uses an acoustic link from the surface rather than the dedicated electrical circuits used by the E/H backup.

44 ▪ AXON Drilling & Marine Packages

BLOWOUT PREVENTER CONTROL SYSTEMS Subsea Control Pods (con’t) Multiplex Pod AXON’s subsea control pod assembly includes a male pod/female receiver and houses the subsea valve control manifold. This compact design features subplate mounted control valves and pressure regulators for all subsea hydraulically controlled functions (96 in all). Moreover, two control pods on each stack provide system duplicity, and one receiver attaches to the Lower Marine Riser Package (LMRP).

Piloted Hose-down Riser Pod  The AXON hose-down-riser pod can be run or retrieved without the hydraulic hose bundle which is clamped to the riser instead of the pod wirelines.

Piloted Hose-down Wireline Pod Our Type ’80 subsea control pod provides maximum reliability and response during offshore drilling operations. This AXON control pod is designed to provide the high fluid volumes required by today’s large subsea BOP stacks. The overall pod assembly consists of three sections: the retrievable valve block, riser-mounted blocks permanently mounted on the lower marine riser package, and stack-mounted blocks permanently mounted on the BOP stack.

AXON Drilling & Marine Packages ▪ 45

BLOWOUT PREVENTER CONTROL SYSTEMS SUBSEA HPU Multiplex (MUX) & Pilot (Discrete) AXON automatic HPUs allow you to rapidly charge accumulator banks with the electric motor driven, positive displacement, hydraulic pumps in pumping units. Designed to meet customer specifications and applicable regulations, each of these AXON HPUs operates at 3000 to 5000 psi and offers ease of use and long service life. In addition, our HPUs for piloted systems include a control manifold integrated on the skid.

SURFACE CLOSING UNITS AXON’s surface closing units feature a modular design with standardized components, dimensions and weights. As per different working conditions, accumulator BOP control systems can be in pneumatic, hydraulic, electric or manual control.

46 ▪ AXON Drilling & Marine Packages

BLOWOUT PREVENTER CONTROL SYSTEMS Surface Closing Units (con’t)

ELECTRO-PNEUMATIC, REMOTE OPERATED UNIT

ELECTRO-HYDRAULIC, REMOTE OPERATED UNIT

DIESEL WORKOVER UNIT WITH CE APPROVAL

MANUFACTURE & ASSEMBLY

AUXILIARY EQUIPMENT Reels: Cable, Hotline, Piloted Hose, Riser Fill Valve AXON’s hose and cable reels are equipped for safe handling and storage of subsea hose and cable bundles. Our reels are operated by an air motor with a chain and sprocket drive. Furthermore, a disc brake system is used to stop the reel and a positive locking pin is used to keep the reel in place.

AXON Drilling & Marine Packages ▪ 47

BLOWOUT PREVENTER CONTROL SYSTEMS Auxiliary Equipment (con’t) Diverter: Diverter Control Panel and Offshore Diverter Module Our skid-mounted diverter control panel actuates solenoids to control the pilot-operated diverter valves. The diverter control panel features automatic sequencing and safety interlock circuits.

Remote Panel: Air, Electric, Touch Screen As the primary control station, AXON’s driller’s control panel provides for full control of the BOP stack and selected auxiliary functions. The panel design permits well control operations as required, even in adverse conditions. Furthermore, units can be provided to meet requirements for hazardous area operation and all specifications and regulations.

Central Control Unit (CCU)   Our central control unit is the communications interconnect for all control panels and the subsea electronics. The unit is designed to operate in safe, non-hazardous areas, and contains control computers and network equipment.

Power Distribution Panel (PDP) AXON’s power distribution panels provide high-quality electric power to the entire MUX control system. The system is designed for maximum reliabilityand serviceability.

48 ▪ AXON Drilling & Marine Packages

BLOWOUT PREVENTER CONTROL SYSTEMS Auxiliary Equipment (con’t) Dead Man Auto Shear System (DMAS): Multiplex, Piloted Our Dead Man Auto Shear System (DMAS) automatically shuts in the wellbore during an emergency. The system utilizes subsea accumulators to provide power and may be powered by a shared accumulator, such as an acoustic system that is not discharged into the main hydraulic supply. The Dead Man function closes the wellbore in the event of a simultaneous absence of hydraulic supply & signal transmission capacity in both subsea pods. The Auto Shear system automatically shuts in the wellbore in the event of a Lower Marine Riser Package disconnect.

TR™ Regulators  AXON’s pressure-reducing regulator is an adjustable device used to control and maintain an outlet pressure to a secondary circuit that is lower than or equal to the supply pressure of the primary circuit. This device senses any changes in the supply pressure and automatically compensates to maintain the constant function or outlet pressure as set by the operator. Moreover, the valves may be manually, pneumatically or hydraulically operated and are modular with multiple configuration.

AXON Drilling & Marine Packages ▪ 49

BLOWOUT PREVENTER CONTROL SYSTEMS Auxiliary Equipment (con’t) Crown Block Savers  AXON’s crown block saver product line prevents the travelling block from running into the crown block. These crown block savers are available in standard, retractable, high-low and long-toggle valve options.

SPM Valves Our SPM valves are high-pressure, high-flow, two-position, three-way directional control valves. Furthermore, the design of the SPM valve is configured to an un-actuated and default position as either normally open or normally closed. Upon actuation, the valve configuration immediately moves to the opposite position (either closing off the flow of fluid or allowing full flow).

Accumulator Rack: Auxiliary, Diverter, HPU, Subsea The AXON skid-mounted accumulator racks provide flexibility when space limitations do not allow the accumulators to be mounted on the master skid. Additionally, our skid-mounted accumulator packages make it easier to increase the accumulator capacity when required by drilling program changes.

50 ▪ AXON Drilling & Marine Packages

BLOWOUT PREVENTER CONTROL SYSTEMS Auxiliary Equipment (con’t) Alarm Modules Available with electric or pneumatic operations, AXON’s alarm modules emit audible and visual alarm signals.

Ram Function Position Indication Status Modules These systems allow for a true reading of the BOP stack functions through electro-hydraulic operations.

Nitrogen Back-up Systems



A reserve bank of nitrogen introduced into the manifold upon loss of pumping source, to provide a stored energy source to exert pressure upon hydraulic fluid for emergency control of the BOP stack.

UPS: Emergency Battery Power Pack, Multiplex Our Uninterruptable Power Supply (UPS) provides at least two hours of emergency power for remote control panels, computers, and instrumentation.

AXON Drilling & Marine Packages ▪ 51

HIGH PRESSURE MANIFOLDS

HIGH PRESSURE MANIFOLDS AXON specializes in the manufacturing of high pressure manifolds for a complete range of onshore and offshore oilfield applications: well control drillstem tests, well cleanups, production/well test, well shut-ins at surface, etc. Our engineered systems allows the driller to direct or circulate high pressure drilling fluids as needed. This improves the speed of drilling, maintaining the balance of downhole pressure and controlling blowouts effectively. Our manifolds are designed for optimum operability, performance, reliability, extended lifetime, and access for service and maintenance. Our comprehensive line of flow control valves, chokes, actuators and fittings coupled with our engineering capabilities, allows AXON to achieve the design, quality and scheduling of the most complex manifold systems.

Working Pressures Bore Sizes Material Class Service Product Specification Performance Rating

SPECIFICATIONS Up to 20,000 PSI 1-13/16” to 7-1/16” DD, EE, FF, HH H2S, CO2, High/Low Temperature PSL 1 to PSL 3 PR 1 to PR 2

Features / Benefits • Can be designed to meet virtually any requirement, including: • Any pressure rating • Any number of fixed, manually adjustable & automatic chokes • Harsh environments / extreme temperatures • Skid mounted and fully automated packages available with control panels and instrumentation • Options include: • Manual, hydraulic and pneumatic fail safe valves • Manual, positive, hydraulic, electric and pneumatic chokes • Stainless steel and Inconel ring options • Stand alone, telescoping or non-telescoping skids • Erosion-resistant blast spools • Control system configurations with local and remote access and manual override

AXON Drilling & Marine Packages ▪ 53

HIGH PRESSURE MANIFOLDS High Pressure Manifolds (con’t) All products are manufactured, tested and certified in accordance with respective API, ANSI, NACE, ASTM, NORSOK, and ASME international standards as required and all products are supplied in accordance with API Q1 and ISO 9001:2000 quality procedures. All equipment can be certified by a third party; such as DNV or ABS, prior to shipment. API 6A components, choke manifold assembly API 16C and S53, material conformance to NACE MR-01-75.

CHOKE AND KILL AXON’s choke and kill manifolds are designed with durable components, thereby reducing the erosion that typically results from extremely high velocities at the pressure drop.

MUD STANDPIPE Designed for continuous service, AXON’s high pressure mud manifolds are capable of delivering all drilling and completion fluids in normal use at the specified pressures and volumes.

CEMENT STANDPIPE Intended for low operating torques and flexible operation in normal and low temperature, AXON cement manifolds are used to deliver cement slurry output from cementing pumps.

54 ▪ AXON Drilling & Marine Packages

HIGH PRESSURE MANIFOLDS FLOWBACK Engineered to optimize safety, AXON’s flowback manifold relies on dual hydraulic chokes. This enables the operator to perform maintenance and repairs on the chokes throughout an operation with no interruption of the flow rate and remotely control well flow from a safe distance.

WELLTEST AXON’s welltest/choke floor manifold effectively selects and diverts well fluids from an individual well to a single test outlet or loop; operating in a variety of oil and gas or process applications.

PLUG DEBRIS CATCHER Used in the frac and flow back stage of completing a well, our plug debris catcher is optimized to catch plug debris when the temporary plug is drilled out, as well as isolate the different zones of the well for fracturing (frac) operations.

PRODUCTION CHOKE AXON’s straight-way production choke provides a cage/piston regulation with minimal turbulence in the flow line. Available in sizes 2.1/16” to 7.1/16”, this inline choke features an extensive tungsten carbide cage and regular gate valves. The massive TV insert and HVOF TC provide long life for the bean and piston.

AXON Drilling & Marine Packages ▪ 55

MUD EQUIPMENT

MUD EQUIPMENT MUD PUMPS Rated at up to 3,000 HP, AXON mud pumps offer unmatched performance under the most demanding drilling conditions. Designed and manufactured in the USA, these mud pumps are available in three different series covering 19 unique pump modes.

Features / Benefits

• Fully balanced, forged steel crankshafts • Premium valves, pistons, and liners offered as standard equipment • Revolutionary smooth, low pulsation EQ series quintuplex pump • Ultra lightweight EH series designs

SPECIFICATIONS Pump Type

Single-acting triplex piston

Single-acting triplex lightweight piston

Single-acting quintuplex piston and plunger

Pump Model

Diameter and Stroke (in. × in.)

Maximum Power (HP/kW)

E-447

6×7

Max Pressure (psi/MPa)

Maximum Flow (gal/min, L/min)

Max Speed (RPM)

440 HP; 328 kW

565 gal/min; 2,139 L/min

220

600 HP; 447 kW

574 gal/min; 2,173 L/min

135

637 gal/min; 2,411 L/min

150

675 gal/min; 2,555 L/min

135

E-600

7 × 8-1/2

E-800

7 × 8-1/2

800 HP; 597 kW

E-1100

7 × 10

1,100 HP; 820 kW

E-1300

7 × 12

1,300 HP; 969 kW

720 gal/min; 2,725 L/min

E-1600

7 × 12

1,600 HP; 1,193 kW

720 gal/min; 2,725 L/min

E-1700‑14

8 × 14

1,700 HP; 1,268 kW

E-2200

9 × 15

2,200 HP; 1,641 kW

EH-750

7 × 8-1/2

750 HP; 559 kW

EH-1000

7 × 10

1,000 HP; 746 kW

EH-1600

7-1/2 × 12

1,600 HP; 1,194

EH‑2200‑14

8 × 14

2,200 HP; 1,641 kW

EH‑2200‑15

8 × 15

2,200 HP; 1,641 kW

EQ-750

6 × 7-1/2

800 HP; 597 kW

EQ-1000

6 × 8-1/2

1,000 HP; 746 kW

EQ-1300

7 × 10-1/2

1,300 HP; 969 kW

EQ-1700

7 × 11

1,700 HP; 1,268 kW

EQ-2200

7-1/2 × 12

2,200 HP; 1,641 kW

EQ-3000

8 × 13

3,000 HP; 2,237 kW

5,000 34.5

7,500 51.7

5,000 34.5 7,500 51.7 5,000 34.5

7,500 51.7

120

1,097 gal/min; 4,153 L/min 1,363 gal/min; 5,160 L/min

110

743 gal/min; 2,813 L/min

175

800 gal/min; 3,028 L/min

160

964 gal/min; 3,649 L/min

140

1,142 gal/min; 4,323 L/min

125

1,175 gal/min; 4,448 L/min

120

1,102 gal/min; 4,172 L/min

240

1,040 gal/min; 3,937 L/min

200

1,399 gal/min; 5,296 L/min

160

1,283 gal/min; 4,857 L/min

140

1,607 gal/min; 6,083 L/min

140

1,839 gal/min; 6,961 L/min

130

AXON Drilling & Marine Packages ▪ 57

MUD EQUIPMENT

Mud Pumps (con’t) AXON also delivers an additional mud pump line that provides great value in a easily maintained and reliable design that is suited for most traditional, land-based drilling applications. Available up to 1,600 HP, these mud pumps are based on a proven and trusted series of mud pump design.

Features / Benefits

• Compatible with many of the pumps already in service with most rig fleets • Single piece, alloy steel crankshaft • Full roller bearing construction

SCREENS Our focus on superior standards has resulted in a line of replacement screens compatible with all major brands of solids handling equipment. Employing robotic welding, precision punching, and laser cutting accuracy, our screens offer the highest level of quality craftsmanship, reliability, and long life.

BULK STORAGE AXON supplies both standard and customized bulk storage systems that allow you to adequately receive, store, and transfer bulk material during operations.

58 ▪ AXON Drilling & Marine Packages

MUD EQUIPMENT MUD MIXING AND TREATMENT We can provide a wide range of mud mixing and treatment equipment to suit your drilling needs.

Mud Mixing Equipment

• • • • • •

Barrel holders Big bag units Bulk surge tanks Caustic mixing units Centrifugal pumps Lifting tables



• • • • • •

Liquid chemical skids Mud hoppers Rapid barite mixers Sack cutting units Shear units (high & low pressure) Surge tank feeders

Treatment Equipment

• • • • •

Agitators Chemical injection units Degassers Mud guns Tank cleaning machines

AXON Drilling & Marine Packages ▪ 59

CONNECTORS & DRILLING RISERS

CONNECTORS & DRILLING RISERS SUBSEA WELLHEAD CONNECTOR AXON’s Type 90 Subsea Wellhead Connector is designed to provide a rigid, preloaded connection to subsea wellhead and LMRP connections during drilling operations. In particular, this subsea wellhead connector is a reliable and field-proven design that maximizes the interchangeability of components between connectors of different sizes.

Features / Benefits

• Connector has primary and secondary hydraulic system to actuate the locking mechanism, with the secondary system acting as a back-up • Connector assembly and test stump can be manufactured to customer’s specifications • Maximizes interchangeability of components • Pressure-tight seal • VX Seal Ring easily replaced

Specifications

• • • • • • •

Bore: 13.62” to 21.25” (346 mm to 540 mm) Pressure rating: 5,000 psi to 15,000 psi (34.5 MPa to 103.5 MPa) Minimum Operating Pressure: 1,500 psi (10.3 MPa) Maximum Operating Pressure: 3,000 psi (20.7 MPa) Operating Ports: ¾” NPT or 1” NPT Temperature rating: Up to T-75 (-75 °F to 250 °F) (-59 °C to 121 °C) Designed and manufactured to ISO 13533 (API 16A) for Drill through Equipment

AXON Drilling & Marine Packages ▪ 61

CONNECTORS & DRILLING RISERS SUBSEA COLLET CONNECTOR Our Type 91 Subsea Collet Connectors are designed to make choke and kill line connections on a subsea BOP stack and LMRP assembly. These connectors are engineered to form a strong connection to withstand bending stresses and separation forces caused by well pressure, tension in the riser, and internal system pressure.

Features / Benefits

• Hydraulically actuated • Utilize an AX type gasket • Forms a strong, metal-to-metal seal

RISER GUIDELINE WINCH AXON’s riser guideline winch package can be utilized to run and tension riser guiding lines to the seabed from the deck of the platform. Wirelines are run independently down to and anchored into position with ROV assistance. These wirelines will only be tensioned during the running of the drilling and production risers. After landing each riser string, the wirelines can be slackened and/or retrieved from the seafloor to permit the installation of the BOP stack. These winches are designed to be operated continuously on an intermittent basis when running the riser.

62 ▪ AXON Drilling & Marine Packages

CONNECTORS & DRILLING RISERS Riser Guideline Winch (con’t) Features / Benefits • • • • • • • • • • • • •

Hydraulic or electric drive options available Hydraulic power unit supplied if hydraulic option is chosen Portable diesel generator can be supplied if the electric drive option is chosen Single “plug & play” utility inlets with all distribution / rectification within boundary limits of the skid Level wind system included when extreme fleet angles required All electrics shall rated for Zone requirements of platform Single control station can be provided for each winch Single panel may be provided with integrated controls for both winches Load monitoring system can be provided which can display line tension, total line payout, and payout speed Individual panels for each winch (unless a combined panel can be provided) and a spare panel can be offered for remote location (one for each winch or one combined panel) Winches and sheaves are designed to an internationally recognized standard (API, ABS, etc.) All control panels, junction boxes, gauges, etc are suitable for duty in an offshore drilling environment, with stainless steel construction, a minimum ingress protection rating of IP56, and rated to the Zone requirements of the platform The skid is equipped with a means to clamp it to the platform capping beams to resist environmental forces as well as the forces imparted by the wireline tension

DRILLING RISERS We  can supply a variety of drilling risers, as well as associated equipment. 

AXON Drilling & Marine Packages ▪ 63

BOP HANDLING EQUIPMENT

BOP HANDLING EQUIPMENT To provide you with efficient, long-lasting marine and offshore deck equipment, AXON will assess your design requirements and provide a system proposal. Our goal is to ensure you transport your equipment in a safe and proficient manner.

BOP TRANSPORTERS Our BOP transporter can be built to handle a safe working load (SWL) up 1000 KIP and is designed to transport a BOP from its crane loading position to well center.

Features / Benefits

• Design loads include the SWL plus dynamic acceleration forces from the BOP or SWL • Travels on rails under the moon pool driven by two hydraulic cylinders

AXON Drilling & Marine Packages ▪ 65

BOP HANDLING EQUIPMENT BOP OVERHEAD CRANES Our BOP gantry crane is a gantry type crane handling system designed to lift, transport and maneuver BOP or LMRP from the parked position to the well center or retrieved back from the well center. Its lifting capacity is up to 300mT.

Features / Benefits

• • • •

Can be controlled hydraulically or electrically Trolley system will hoist either a BOP or an LMRP Provides controlled ease of handling & safety Lifting system consists of two primary winches (up to 150mT lifting capacity for each)

BOP GANTRY CRANES Available up to 700T, AXON’s BOP gantry cranes provide efficient transport during rig operations.

X-MAS TREE HANDLING Featuring optimized weight and reduced footprint, our X-mas tree handling crane is designed for safe and efficient handling.

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BOP HANDLING EQUIPMENT BOP GUIDE SYSTEMS AXON can provide BOP guide systems that are available to a wide range of applications, such as connected to the transporter and mounted on deck.

BASE PL ATE TROLLEYS We supply base plate trolleys featuring the required durability you need to support your lower marine riser system. Designed as auxiliaries to a wide range of systems, these base plate trolleys handle guide bases.

INSTALL ATION/ TRANSPORT SKID AXON’s BOP installation and transport skids provide a means to transport and install completely assembled BOP stacks, as well as individual BOPs. Reversible and installable in a variety of positions, these skids can effectively transport and place the BOPs for easy transfer to an overhead BOP handling system. A portable skid and a BOP dolly, in addition to the overhead handling system, are typically most efficient to accommodate BOP installation and handling requirements. Our BOP dolly features a hydraulic drive system that moves the laden dolly at a rate of approximately 3 m/min and has the ability to reduce system speed via flow regulators and a dedicated control station.

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DRILLING CONTROL & DATA ACQUISITION

DRILLING CONTROL & DATA ACQUISITION SYSTEMS OPERATOR STATION The AXON operator station is designed to optimize drilling control and monitoring operations. This advanced driller’s control station features an ergonomic design and is optimized for 24/7 drilling operations from inside the driller’s cabin. Furthermore, the system provides the operator full control of the working environment, with all controls and monitoring functions within range. In addition, the station readily accommodates the “line-of-sight” requirements to the drilling areas outside the driller’s cabin.

Features

• Joysticks and interactive touchpads for machine control • Integrated roller-ball/joystick mouse • Utilizes PLC technology • Emergency stop switches • Wireless keyboard • High quality leather seat • Electrically adjustable seating heights, angles, and positions • Adjustable footrest • CE certified

Options

Integrated microphone for PA/UHF Wireless (e.g., phone) ATEX (e.g., Zone 2) Manually adjustable seating heights, angles, and positions • Deck rail for backward/forward movement • • • •

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DRILLING CONTROL & DATA ACQUISITION SYSTEMS RIGSCOPE TM Our RigScopeTM Drilling Control and Data Acquisition (DCDA) System provides a control system to achieve your drilling rigs optimal performance and achieve a longer lifetime of efficiency. RigScopeTM improves safety, reliability, monitoring, and maintenance functions on your overall drilling operations. Moreover, we can engineer a turn-key solution, fabricate, install and commission the system.

Features / Benefits • Driller’s Chair or standalone consoles • Tool Controls / PLC Controls • Drawworks • Column pipe racker controls • Iron roughnecks • Top drives • Mud pumps • Electrical System (AC or SCR) • Integrated Zone Management System • Emergency Shutdown System • Fire and Gas integration • Rig floor communication / CCTV • RigScope Drilling Recorder for managing and monitoring rig operations • HMI software • Network system / redundancy • FMECA reviews for all critical equipment

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DRILLING CONTROL & DATA ACQUISITION SYSTEMS A-TALLY SYSTEM AXON’s Automatic Drill String Tally (A-Tally) system eliminates the manual processes involved in measuring and tracking drill string components. This system can provide a real-time, accurate, and fully automated drill pipe tally utilizing AXON’s rig antenna system. By identifying and retrieving the details of each individual drill string component as it passes through the well, the A-Tally system can automatically calculate the length, position, sequence, and the total length of the drill string. Users can also view individual joint details such as last inspection data, historical usage, and much more. The automatic system provides you the accurate data necessary to make time sensitive operational decisions. All from a secure real-time web interface, whether you are located on a rig or in a remote office across the world, you will always have access to all your drill string data.

Features / Benefits

• Accurate drill pipe, bottom-hole assemblies, and drill string measurements • Real-time monitor of depth calculations and drill string data • Fully automated system with no manual processes required • Accurately record drill pipe performance and historical usage • View all drill string components in production use across your enterprise • Eliminate unaccounted drill string components in the well • Create custom alerts, actions, & work flows • View interactively and secure from any web browser

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DRILLING CONTROL & DATA ACQUISITION SYSTEMS ROBOTIC CONTROLLER Our robotic controller features innovative technology that allows for improved percision and control while maintaining safety and efficiency during pipe handling.

Features / Benefits

• • • • • • • • • • • •

Safety Rated Axis Limiting Safety Rated E-stop Embedded Recovery from Interruption from cycle even upon power down at full speed Off-the-shelf vision guidance, 2D and 3D Coordinated motion (72 axes) Collaborative motion (human-machine) Tele-commanded Servo Float Off-the-shelf external axis (conveyor) tracking Embedded collision prevention (zone management) Embedded multiple threshold per-axis collision detection Multiple tools, tool center point (TCP) interpolation

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DRILLING CONTROL & DATA ACQUISITION SYSTEMS DM-2 AUTOMATIC DRILLER AXON’s Derrick Master-2 (DM-2) Automatic Driller is a compact yet powerful control package that allows for exceptional block speed regulation for DC or AC rigs. Available with options for drawworks with disk or band brakes, the DM-2 Automatic Driller incorporates continuous monitoring of the travelling block’s position and hook-load.

Features / Benefits

• Detects, warns, & protects against collisions to the crown by monitoring block movement with an encoder in the drawworks drum and a block height calibration procedure • Detects, warns, & protects against collisions to the floor with intelligent algorithms (takes into account weight on hook, block speed, braking capacity, & brake response time) • Prevents hoisting with closed BOP rams • Prevents overloading the derrick with pull limit protection • Prevents collisions to racking board with top drive elevators while being extended • Provides safeguarding provisions of traditional system for monitoring and managing kinetic energy while also incorporating safeguards for the substructure • The primary Derrick Master sensors determine the traveling block’s speed/position (height) and hook-load measurement; these parameters allow the system to calculate speed, position, kinetic energy, and distance needed to stop

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LERs & DRILLERS CABINS

LOCAL EQUIPMENT ROOMS & DRILLERS CABINS DRILLERS CABINS AXON cabins provide a safe and efficient working environment for drilling, intervention, and process controls. The cabin design is focused on reducing human stress and noise, while providing maximum line-of-sight for the operators from inside the cabin. Additional space is available for personnel supporting the operation crew, providing for a common collaboration environment. A typical installation includes an operator station with front monitors, all lighting and electrical installation, HVAC system with ducting and ventilation, F&G installation, and a computer floor designed for easy maintenance access. These cabins are self-supporting structures, and are manufactured to relevant technical standards and certifications for land and offshore use.

Features / Benefits

• • • • • • • •

Wiper/flusher system with integrated controls Integrated PA, Driller’s Talkback, Telecom and UHF Access hatches and sun blinding Window protection grids & exterior protection bars Positive pressurization of cabin Carbon or stainless steel structure Tinted safety glass windows Noise and vibration considerations and restrictions

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LOCAL EQUIPMENT ROOMS & DRILLERS CABINS LOCAL EQUIPMENT ROOMS AXON supplies a wide range of integrated, local equipment rooms (LER) hosting control system equipment, consoles, cabinets and HVAC. We also have the capability to interface third party equipment and systems. Special considerations are given to safety, working environment, hazardous area classifications, environment conditions, and installation. Our goal is to provide superior, fit-for-purpose designs to deliver a consolidated LER solution for both operational and maintenance purposes.

Specifications

• Self-supporting structure • Noise and vibration considerations and restrictions • Technical standards and certifications according to prevailing regulations (NPD, NORSOK, ATEX for Hazardous zone, ++)

Features / Benefits

• • • • • • • • • •

Rugged industrial design & construction Adaption for easy installation and maintenance Lighting and electrical installation F&G installation HVAC system with ducting and ventilation Positive pressurization of room Computer floor for easy maintenance access Access hatches Carbon or stainless steel structure All-inclusive, single unit

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HYDRAULIC POWER UNITS AXON Drilling & Marine Packages ▪ 77

HYDRAULIC POWER UNITS AXON’s hydraulic power units (HPU) are available up to 500 HP. All units are designed specifically for well servicing applications and are capable of working at full capacity in ambient temperatures from 0°F to 113°F (–18°C to 45°C). Our units can be delivered in both single and split skid versions depending of engine size and crane lifting requirements.

A XON 500 HP HPU Seawater-cooled for added efficiency, our 500hp unit is designed for serviceability, including ease of access, operation, and maintenance. Additionally, a modular, four-motor assembly allows this ultra-quiet HPU to energize specific motors based upon demand and rotate them accordingly for balanced wear. Furthermore, the onboard control system can operate independently or integrate with the drilling control systems

PERFORMANCE

• • • •

Max Power: 500 hp Max Pressure: 3,000 psi Max Flow Rate: 250 gal/min Reservoir Capacity: 750 gal

AXON 500 HP HPU SPECIFICATIONS PHYSICAL Length 16 feet Width 9 feet Height 9 feet Weight 32,000 lbs ELECTRIC MOTORS Power Output (1 motor) 125 hp Voltage 460 VAC, 60 Hz

HEAT EXCHANGER Coolant 90°F Seawater Coolant Flow rate 30 gal/min Inlet & Outlet Pipe Size 2” ANSI B13.6 Titanium Nominal Coolant Pressure 72.5 psig Max Coolant Pressure 150 psig ENVIRONMENTAL Ambient Temp. Rating 0°F (-18°C) to 95°F (35°C)

Rated Current (1 motor)

Electrical Rating

141 A

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Atex Cert. for Zone 1

HYDRAULIC POWER UNITS A XON HPU 500 CC-2 AXON HPU 500 CC-2 SPECIFICATIONS Horsepower 500 HP Max working pressure 3000-5000 psi Pumping rate 0-1000 l/min Control system C - Advanced control system Sound pressure level (SPL) 83 dBA . Test method ISO 3746-1995 (E) Designed according to NORSOK, DNV, NPD, SAM, CE, ATEX

A XON HPU E 330 CC AXON HPU E 330 CC SPECIFICATIONS Prime mover 3 el. motors, total 330 kW Max work pressure 3000-5000 psi Flow rate 0-1000 l/min Hose reel capacity up to 50 m Accumulator capacity 6 x 37 liters Control system C - Advanced control system Sound pressure level (SPL) 79 dBA . Test method ISO 3746-1995 (E) Designed according to NORSOK, DNV, NPD, SAM, CE, ATEX Option Hose reel w/capacity up to 30m hose length

AXON Drilling & Marine Packages ▪ 79

HYDRAULIC POWER UNITS AXON HPU E 330 CC (con’t)

A XON HPU 150 CC AXON HPU 150 CC SPECIFICATIONS Engine rating 150 HHP Max work pressure 3000 psi Pumping rate 500 l/min Control system C - Advanced control system Sound pressure level (SPL) 83 dBA . Test method ISO 3746-1995 (E) Designed according to NORSOK, DNV, NPD, SAM, CE, ATEX Hose reel w/capacity up to 30m hose length Option

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HYDRAULIC POWER UNITS A XON HPU E 80 CC AXON HPU E 80 CC SPECIFICATIONS Prime mover 1 el. motor, 80 kW Max work pressure 3000-5000 psi Flow rate 0-500 l/min Control system C - Advanced control system Sound pressure level (SPL) 83 dBA. Test method ISO 3746-1995 (E) Designed according to NORSOK, DNV, NPD, SAM, CE, ATEX

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DRILL FLOOR EQUIPMENT DRILL FLOOR EQUIPMENT

DRILL FLOOR EQUIPMENT IRON ROUGHNECKS AXON delivers a variety of iron roughnecks that are designed to deliver exceptional makeup and breakout performance.

145k Iron Roughneck Our 145k iron roughneck system makes light work out of tough jobs. With a pipe size range of 2-1/2 in. to 10 in., the AXON 145k iron roughneck can generate up to 145,000 ft-lb of torque and has a variety of pipe-handling applications, including tripping standard-connection or premium-connection drillpipe and building stands offline. A robust, compact design and few moving parts help ensure reliable performance in the workshop and on the rig.

120k Makeup / Breakout Unit AXON’s 120k makeup/breakout unit features two hydraulic rotating clamping heads that can be mechanically locked in position. Moreover, a hydraulic spinner incorporated into the frame.

AXON Drilling & Marine Packages ▪ 83

DRILL FLOOR EQUIPMENT Iron Roughnecks (con’t) 100k Iron Roughneck AXON’s 100k iron roughneck is the performance-leading hydraulic iron roughneck in its class, providing up to 100,000 lbf-ft of torque for the toughest makeup and breakout operations. This 100k iron roughneck has a compact design with fewer moving parts that increase overall reliability and provide outstanding high-speed breakout performance.

80k & 60k Makeup / Breakout Units Our 80k and 60k makeup/breakout units have two hydraulic rotating clamping heads that can be mechanically locked in position. A hydraulic spinner is incorporated into the frame.

30k Makeup / Breakout Units AXON also offers a 30k makeup/breakout unit.

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DRILL FLOOR EQUIPMENT MANIPUL ATOR ARMS We can provide a variety of manipulator arms to suit your requirements, such as the riser tailing arm and the casing stabbing guide arm.

MUD BUCKET AXON supplies a line of mud buckets in numerous sizes to use in drilling operations, workover operations, and cleaning/inspection.

HYDRAULIC CATHEAD We supply a range of hydraulic catheads that can meet your rig specifications. In addition, to maximize rig floor space, AXON will access the rig design and mount the hydraulic cathead system in location for optimal functionality and space conservation.

AXON Drilling & Marine Packages ▪ 85

PIPE HANDLING EQUIPMENT

PIPE HANDLING EQUIPMENT VERTICAL PIPE-HANDLING AXON pipe-handling systems mechanize the process of lifting and moving stands of drillpipe and collars from hole center to programmed coordinates in the racking board. These tools offer a significant improvement in safety & productivity by eliminating the human derrickman position and moving floor hands out of harm’s way. Mechanizing the pipe racking process improves efficiency and operating consistency. The system marks a major advancement in hands-free handling of tubulars on double and triple rigs. Designed to mount with little or no modification to standard double and triple masts, our system vertically lifts and racks double and triple stands of drillpipe, heavyweight drillpipe, and drill collars. The design combines innovative mechanical engineering, positive control of hydraulic closed-loop proportional circuitry, electrical remote motion controls, and a human/machine interface screen for ease of operation.

Pipe-handling System Our pipe-handling system marks a major advancement in hands-free handling of tubulars on double and triple rigs. This patent-pending, racking-board-mounted system lifts up to 10,000 lb (4,536 kg) at a 7-ft (2-m) radius and eliminates the need for personnel on the derrick when tripping or making connections.

AXON Drilling & Marine Packages ▪ 87

PIPE HANDLING SYSTEMS Pipe-handling System (con’t) SPECIFICATIONS Length (ft/m) Weight (lb/kg) Lifting capacity (lb/kg)

30 ft; 9.1 m 7,000 lb; 3,175 kg 10,000 lb; 4,536 kg Tubular Handling Drillpipe < 5-7/8 in. Heavyweight drillpipe < 5-1/2 in. Collars < 8 in. Hydraulics Hydraulic power unit 35 HP Flow (gpm/lpm) 20 gmp; 76 lpm Pressure (psi/bar) 3,000 psi; 207 bar

Features / Benefits

• Operates from the rig floor by portable or wired remote control, significantly enhancing safety by removing personnel from mast & floor when racking or unracking pipe during tripping operations • Simple rig‑up and rig‑down because system is attached to, or is built as part of, the racking board • Unique rotating gate design offers simplicity of operation, low-mast loading characteristics, and smooth control of all pipe movements • Wind walls may be omitted from fingerboard area; pipe‑tripping operations are remotely controlled without derrick personnel

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PIPE HANDLING SYSTEMS Pipe-handling System (con’t) Additionally, AXON can deliver an alternate racking board and pipe-handling system. This system is also designed to enhance safety and efficiency by eliminating the need for personnel on the racking board and drill floor during tripping operations. In particular, the system lifts and smoothly racks triple stands of drillpipe, heavyweight collars, and drill collars with programmed sequential movements. Moreover, its system can use existing racking-board mounts and rigs up and/or down quickly with the optional racking-board winch after initial installation.

Features / Benefits

• Operates from the driller’s cabin or rig floor with both portable and wired controls, significantly enhancing safety by removing personnel from mast & floor when handling tubulars during tripping operations • Smooth, repetitive movements improve tripping efficiency • Easy integration with zone management systems enhances operational efficiency and flexibility

SPECIFICATIONS Lifting capacity (lb/kg) Drillpipe, wreights & collars Total weight (lb/kg)

7 ft; 2 kg

14 ft; 4 kg

15,000 lb; 6,804 kg

6,000 lb; 2,722 kkg

2-7/8 to 8-14 in. 9,500 lb; 4,309 kg

Hydraulic requirements

35 gpm at 3,000 psi constant pressure

Maximum reach (ft/m)

14 ft; 4.27 m

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PIPE HANDLING SYSTEMS H ORIZONTAL PIPE HANDLING AXON’s patent pending pipe handing unit features a fully adjustable height and angle to effectively deliver and receive pipes.

Specifications • Fully automated • Remote controlled • Hydraulic powered • Pipe racking system • Pipe arm, capacity: 7,000 lb • Pipe kicker • Pipe receiver • Pipe arm drive unit • Fully adjustable height and angle to deliver and receive pipe • Capacity up to 5” pipe, 3 pipes high

RISER HANDLING CRANES Designed for safety and ease-of-use, our riser handling cranes are ideal for guiding the tail end of the riser to the well center.

OFFLINE ACTIVIT Y CRANE The AXON offline activity crane (OAC) is a smaller designed crane that is compact enough for installation on a derrick or can be mounted on a mast. Operating separately from the drawworks or other rotary equipment, this OAC is a versatile, light duty crane ideal for managing loads such as drill pipe, tubing and casing.

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CRANES AXON Drilling & Marine Packages ▪ 91

CRANES

Designed for offshore platform applications, our cranes accomplish a variety of handling tasks and applications, such as: lifting subsea apparatus; loading/off-loading equipment and supplies from/to a supply vessel; deck operations; and drill pipe transfer. We utilize state-of-the-art components, technology, and safety provisions to ensure you receive high-quality, reliable equipment. These cranes can be supplied with Classification Approvals (e.g., ABS, DNV, Lloyds, BV, CCS), as well as project-related design specifications (e.g., API-2C). Moreover, deck space, tail swing space, and pedestal footprint minimization are incorporated in our designs to optimize your rig space.

Features / Benefits

• • • • • • • •

Protection of equipment inside the fully enclosed crane house Small tail swing & low weight designs High redundancy level Lifting capacities as per clients specification Automatic and Manual Overload Protection Systems Suitable for subsea lifts Heave compensation Electrical and/or hydraulic powered

KNUCKLE BOOM CRANES Our range of knuckle boom cranes are designed for offshore applications on a variety of vessels and operating conditions. These cranes are pedestal-mounted and designed to handle lifting operations over the side of a vessel and related sea states.

TELESCOPIC BOOM CRANES Our telescopic boom crane is flexible for handling when deck space is limited. This crane’s medium weight boom is most suitable for onboard and off-board lifts.

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CRANES L AT TICE BOOM CRANES This lattice boom crane features a sectioned boom constructed from lattice steel members. The crane’s lightweight boom allows for increased lifting capacity and longer boom lengths. This boom crane is most suitable for lifting on vessel’s deck where low dynamics and side loads are applicable.

BOX BOOM CRANES Most suitable for off-board lifts, AXON’s box boom crane has a box-shaped boom that is optimal for side loads on the boom tip compared to lattice booms. The medium weight boom allows for increased side loads and dynamics.

L AUNCH & RECOVERY SYSTEM AXON delivers Launch & Recovery Systems (LARS) for various applications, including remotely-operated vehicles (ROV). Our LARS features the latest technology to achieve a smaller footprint while maintaining optimal speed, increased load capacity, and easy handling. Available in electric or hydraulic, this modular system complies to “Zero Pollution” standards and can be provided as a permanent or rental unit.

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GANGWAYS

GANGWAYS GANGWAYS AXON gangways offer ease of transport between fixed platforms and/or moving vessels. These gangways feature a revolutionary design that provides quick & accurate operation while maintaining the highest level of safety. We conduct extensive motion analyses, including thorough scrutiny of sea states, for a broad range of rig variations. AXON’s priority is to provide stable and safe access, whether your rig is situated near the gulf or miles offshore. Furthermore, our gangways are engineered to be light & portable without compromising the durability needed to withstand harsh environments. Customized specifically for your rig, AXON’s selfstabilizing gangways also utilize secure latching mechanisms to maintain position during operation.

Features / Benefits • • • • • • • • • •

Automated Active Motion Compensation (AMC) system available The hydraulic power system with the electronic control system ensures smooth working of the gangway Designed and constructed to the required codes and standards (e.g., “Design Code API RP2C, latest edition” for dynamic loadings; “Health & Safety Executive” for decks, stairways, gangways and their associated handrails; “European Standard - Offshore Cranes” for additional items) International accepted codes will be used where applicable Where applicable, platforms will be integrated to assure easy inspection and maintenance on critical parts Where applicable, gangway equipped with mechanical stops of adequate strength Gangway stops and gangway positions will be monitored by electrical switches Total control system is electric and includes all safety features Optional: In case of vessel power shutdown the built-in accumulator power can be used to control the gangway The walkways and stairs feature non-slip mesh type, and are securely fenced with guard rails and toe boards

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WINCHES

WINCHES AXON offers a complete range of winches and winch systems, as well as related deck equipment. Our team of seasoned professionals combines experience in custom engineering, advanced materials application, state-of-the-art manufacturing and fabrication to deliver rugged, long-lasting solutions for your deck equipment requirements. We listen carefully to your needs and requirements before our engineers begin creating custom designs utilizing their vast product knowledge and actual field experience. All engineering is completed in-house using proven 3D design software along with structural, stress and strength analysis tools.

MOORING SYSTEMS Our mooring systems utilize various types of winch technology for the anchoring and mooring of ships, tender rigs, construction vessels, and semi-submersible rigs.

CHAIN HANDLING MOORING SYSTEM

TRACTION WINCH MOORING SYSTEM

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WINCHES DEEP LOWERING WINCHES AXON deep lowering winches are designed to withstand heavy loads and extreme conditions in deep and ultra-deep waters. Typical features of our deep lowering winch systems include:

Electric or hydraulic control Dynamic braking for controlled lowering Heave compensation A-Frame or overboard frame when required Hydraulic release shackles and pin-release systems for subsea use • Traction winches and storage winches for deep-water lowering  • Fast no-load speeds • • • • •

ANCHOR HANDLING WINCHES AXON delivers anchor handling winches in a wide range of arrangements. Customized to your specific needs, our anchor handling winches are available with hydraulic motors, electric drives or diesel drives.

ANCHOR HANDLING WINCH DURING MANUFACTURING PROCESS

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165 TE ANCHOR HANDLING WINCH

WINCHES SYNTHETIC ROPE WINCHES When wire rope is unsafe and inefficient due to heavier payloads in deepwater applications, the AXON synthetic rope traction winch can be utilized as a solution. Our synthetic rope is a neutrally buoyant rope with the durability needed without compromising safety and handling ease. Designed with a small footprint to minimize deck space requirements, AXON’s synthetic rope traction winches feature special coatings to ensure sturdy, efficient, and safe performance.

Features / Benefits

• • • • •

Optimized design for ease of operation Reduced tension rope storage results in reduced risk of knifing Spacing flexibility between spooler and traction winches PLC logging system for full range of tracking and recording throughout operation  Increased capacity for operating in deeper waters vs conventional wire rope winches

Specifications

• • • • •

Water depths over 12,000 feet Loads over 100 tons Non compensating systems Passive compensating systems Active compensating systems

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WINCHES COILED TUBING WINCHES Our coiled tubing winches are designed to lower and hoist coiled tubing to the sea floor in depths exceeding 10,000 ft. Used in conjunction with an overboard drum, no other equipment is required to deploy or retrieve the tubing.

Features / Benefits

• Hydraulically or electrically operated • Speeds in excess of 100 ft per minute for deployment and hoisting • Configurable for single or double tubing runs

UMBILICAL WINCHES AXON offers varied umbilical winches that are available in single or double drum configurations. These umbilical winches are designed for storage and deployment, while maintaining ROV load lifting capacity. Moreover, our winches are compatible with a variety of cables and hoses for subsea and deck operations.

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WINCHES

Umbilical Winches (con’t)

Features / Benefits

• Swivels and/or slip rings available • Hydraulically or electrically operated • Can be designed with customized control functions, including remote/portable pedestal control panels for easy maneuverability & deck footprint efficiency

INSTRUMENTATION WINCHES Our instrumentation winches are designed to deploy loads such as current meters, sonars, and temperature sensors.

Features / Benefits

• • • • • • •

Electrically or hydraulically powered Wire rope sizes from ¼” up Levelwind for controlled spooling Local or remote controls Positive acting brake Speeds in excess of 100 fpm Controlled lowering

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WINCHES TUGGER WINCHES Our tugger winches are available in various sizes to suit your vessel service applications.

HOSE & STORAGE REELS Utilized for transfer of liquid and dry bulk materials between supply vessel and FPSO/platform, our hose reels are designed to minimize pollution risks, increase safety, and improve hose life span.

Features / Benefits

• Range of hose reels and storage reels available • Single and multi-reel applications available for new or existing offshore platforms • Adheres to authority rules and regulations

COLUMN-MOUNTED FAIRLEADS Our column-mounted fairleads are designed to operate above or underwater and are suitable for use with chain, wire ropes or a combination of chain and wire rope mooring systems.

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WINCHES

Column-mounted Fairleads (con’t) These AXON fairleads are designed for the breaking strength of the moored line at a wrap of 90° and rotate freely with as little as 15° wrap. The horizontal swing of the fairlead is 90° from center in both directions at full load.

Features / Benefits

• 7 pocket whelps (for chain fairleads) • Self-lubricating bearing • Capable of operating above the waterline

DECK FAIRLEADS AXON deck fairleads are designed as single or double sheave units.

Features / Benefits

• Fairlead heads rotate 360° & are rated for wire rope breaking strength at 90° wrap • Roller box designs can also be provided for specific applications

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WINCHES MOORING WINDL ASS Our mooring winches are designed to meet ABS/DNV or other regulatory requirements.

Features / Benefits

• • • •

Designed for chain, wire rope, soft rope mooring, or combination Hydraulic and electric drives available Manual brakes Can be provided with chain stoppers

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WINCHES SHARK JAWS AXON shark jaws utilize many standard features, such as remotely-controlled operations and heavy duty marine grade hydraulic cylinders for raising and lowering.

Features / Benefits

• Once the shark jaws are locked in the raised position, the hydraulic cylinders and emergency release system • Replaceable jaw inserts available for a variety of chain sizes



do not have a load

CHAIN STOPPERS The Model SRCS Chain Stopper supports the mooring chain loads utilizing a pair of stopper pawls, a support frame and a foundation.

Features / Benefits

• Chain stopper can be manually or hydraulically operated • Load pins available for load verification • Roller type steppers can be used while the chain shoot is not in line with windlass

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HANDLING TOOLS & PERSONNEL LIFTING

HANDLING TOOLS & PERSONNEL LIFTING ELEVATORS & CONVEYORS We supply drill pipe elevators that are designed in accordance with API specifcations & DnV type approved. Additionally, AXON’s drill pipe conveyor system is available in a range of specifications to help you continuously feed tubulars and other small equipment around the rig floor.

RISER CARTS AXON’s riser cart is built with state-of-the-art bearing & roller systems for reliable performance when efficiency of operation is paramount. These rugged, robust and durable carts allow for accelerated, improved and simplified riser handling.

POWER SLIP FRAMES We can provide a variety of power slip frames to suit your requirements.

HYDRAULIC ROTARY TABLES AXON supplies hydraulic rotary tables capable of providing reversible power output. Fully enclosed under the drill floor, these rotary tables can include freewheeling circuits to allow free rotation during normal operations.

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HANDLING TOOLS & PERSONNEL LIFTING WORK BASKETS We can provide a variety of transport tubs, baskets and bottle racks designed and built to industry standards, including third party certifications where required (e.g., ABS, DNV, USCG, USDOT, etc.).

Features / Benefits

Dedicated set of lifting slings can be provided Tubs, baskets, and bottle racks may have solid or expanded metal sides and bottom Solid bottom tubs, baskets, and bottle racks shall be equipped with drains All tubs, baskets and bottle racks are built of galvanized steel, stamped and marked with safe working load (SWL) • Compressed gas transport baskets and bottle racks, as well as the drilling sub rack are provided with third party certification • • • •

PERSONNEL LIFTING AXON supplies personnel lifting equipment, such as access baskets and casing stabbing boards (CSB), that are tailored to your rig design and required applications. For example, we can provide a range of CSBs for standard derricks, cantilevers, telescoping, or truck-mounted masts. They include a hinged workman’s platform with 20’ of travel which enables you to safely and efficiently handle any length of casing when the CSB is properly positioned in the derrick or mast.

Features / Benefits

• Model ‘A’ is a heavy duty constructed unit for drilling rigs with 25’+ leg spreads • Model ‘C’ is a more compact unit for masts with leg spreads of 25’ or less • Additional vertical travel available • Certified man-rider hoist available • Platforms swing up and away from well center when not in use

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SIMULATORS AXON Drilling & Marine Packages ▪ 109

SIMULATORS

For crew training, rig safety concerns, or comprehensive rig studies and design planning, AXON’s advanced technology helps you achieve a competitive advantage. Our state-of-the-art simulators and 3D solutions can help in providing you with a realistic rig experience prior to commissioning.

DRILLING SIMUL ATION Top-Sided Drilling From high-end, rig-specific simulation to generic drilling simulation, AXON has the capability to replicate your exact control system and drilling equipment. This enables the crew to train on an identical system prior to operating offshore.

Downhole Drilling We provide a range of advanced downhole drilling simulation systems designed to your well plan for a highly trained crew.

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SIMULATORS OFFSHORE CRANE SIMUL ATION Crane Simulators The AXON Offshore Crane Simulator offers generic or rig-specific models for the purpose of training crane operators.

Blind Zone Testing Our Blind Zone testing system utilizes rig-specific modeling to allow the operator to see the precise cabin view that would be experienced. By enabling you to test potentially hazardous blind zones on your rig before going offshore, the AXON Blind Zone testing helps reduce your risk exposure.

Heavy Lifting Simulation AXON’s Offshore Crane Simulator module duplicates complex physics that may be involved in lifting cranes or vessels. This simulation allows you to test feasibility and train crews on heavy lifting operations before they’re encountered offshore. 

3D REAL-TIME MODEL VIEWER As AXON’s design and project team works with you to develop your rig model, our 3D Model Viewer will facilitate the most accurate view possible. From concept to final design and every phase in between, AXON offers critical information regarding:

• • • • • •

Proper equipment placement Rig design planning Rig re-development Risk studies Hazardous operations studies Familiarization with rig and environment

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SIMULATORS AXON INTELLECTUS hiDRILL The AXON Intellectus hiDrill features safer and more cost-effective drilling through simulator training utilizing a model of the actual well. Specifically, the simulator combines 3D visualization and advanced modeling of the downhole drilling process (Intellectus) with a generic topside rig model (hiDrill). After loading the drilling plan into the simulator, scenarios are defined for training. Team members, such as drillers, supervisors and sub-contractors, then solve specific challenges that may be faced during actual drilling.

Intellectus This training uses dynamic downhole models. In particular, Intellectus models the time development of drilling, takes into account dynamic effects like inertia, acceleration and retardation and effects of temperature and pressure changes downhole on the downhole process. For example, training on kick detection and well behavior during circulation is based on real conditions (rig/choke and well and mud). Moreover, the training provides realistic feedback on rate of penetration and weight on bit. The Intellectus hiDrill also provides realistic training on the following:

• • • • • • • • • •

Drilling and tripping operations with dynamic surge and swab Fingerprinting in Deep Water and HPHT wells Well control (kick and losses) in real mud, well and rig/choke Deep Water and High Pressure High Temperature Stripping operations Connections Multi-fluid operations Through Tubing Rotary Drilling Managed Pressure Drilling Extended Reach Drilling

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SIMULATORS

AXON Intellectus hiDrill (con’t) Virtual Wellbore (3D) Intellectus has advanced 3D visualization of the downhole processes in a “Virtual Well.” The purpose for this is to give a visual understanding of the process for the user. Special focus will be given to visualization of downhole equipment, pressure developments, kick, loss, equivalent circulating density, depths, formations and trajectory.

hiDrill In this simulator training, generic topside rig modeling is utilized. The following topics are available in AXON’s hiDrill training:

• • • • • • • • • • •

Driller’s Chairs with touch HMI Instructor Station with fault scenarios Full 3D drill floor projection Drill pipe handling, tripping operations Drill floor operations, fingerboard, racking, iron roughneck Blowout preventer, remote choke Mud handling Top drive and compensator Drawworks operations Alarm management CCTV

Features / Benefits

• • • • • • •

Higher through-put and more efficient workers Less errors and damages (less production stops) More safety oriented operation practices Less damages and accidents within the operation Less on-the-job training of new crane operators Ability to implement a unified training practice and certification framework Build further on a performance driven business culture

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LIFE CYCLE MANAGEMENT

LIFE CYCLE MANAGEMENT TECHNICAL SUPPORT AXON employs an engineering department with wide-ranging experience in manufacturing, design and design testing, all while utilizing innovative technology methods. Our approach is based on a method based on specified customer requirements, feedback, and industry needs, either by modifying existing products or designing new technology. Our designs are validated through virtual and physical testing before they are delivered to the customer. In addition, AXON engineering personnel have numerous hours of field experience and failure analysis.

ONLINE PORTAL With AXON’s Customer Portal, you can efficiently manage your equipment and related documentation in real-time via an easy-to-use online portal. Users can access company information, orders, products and services. Moreover, the user-friendly interface allows you to streamline your projects with useful management tools, such as acting as a centralized repository of your technical documents.

Features / Benefits

• Track ongoing and resolved support cases and support contracts you’ve purchased • Links all equipment purchased through AXON for easy management and review • Capability to add multiple users • Convenient online purchasing available • Portal designed to adjust to your preferred devices (e.g., computer, iPad, Android, etc.)

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LIFE CYCLE MANAGEMENT O VERHAUL & MODIFICATION We provide a broad range of modification services to all types of drilling rigs, including jack-ups, platforms, modular rigs, and semi-submersibles. These services include mechanical, structural, equipment, and system upgrades, which help transform your drilling facility into one that meets new operational and regulatory requirements. By coordinating these regulatory, environmental, classification society, and operational constraints, AXON is able to identify key impact areas early in the process, keeping your investment costs low. With AXON you get the technical services you need through one point of contact. By combining our knowledge and experience in engineering design and design approvals, your rig modifications are managed as turn-key projects and delivered with the third party verifications and certifications required. In keeping with our commitment as a single point of contact provider, AXON offers training for your new drilling systems and rig layout to help ensure that you have a safe, effective, and highly capable crew. AXON’s Drilling Simulator enables your team to become familiar with all drilling systems and allows your engineers to test rig layout and equipment set up before commissioning.

Features / Benefits

• • • • • • • • •

Detailed engineering Drillers control system and cabin Local equipment room Variable Frequency Drive systems (VFD) Pipehandling, pikedeck, drawworks, and top drive interfaces Mechanical and structural fabrication Installation and commissioning Hands-on training Simulator

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LIFE CYCLE MANAGEMENT TRAINING CENTERS Increase company performance and employee job skills across the board by taking advantage of AXON’s training programs. Whether training takes place in our facility or yours, AXON offers the highest value training sessions and instruction to your employees, current or potential. We are committed to offering a variety of skill sets to the entire international oil and gas marketplace.

Features / Benefits

• • • • • • •

Top-Side Drilling Downhole Drilling Crane and Lifting People Skills Programs Safety Programs Customized Courses Advanced Simulator Programs (e.g., hiROV, visiROV, hiLOAD, visiDRILL)

WORLDWIDE SUPPORT AXON has an experienced and knowledgeable group of technicians ready to service drillfloor equipment and software worldwide. The technicians provide field maintenance and repair service, as well as on-site installation and equipment operation training. In addition to 24 hour call support and tech scheduling, engineering support is available for technicians in the field.

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LIFE CYCLE MANAGEMENT S PARE PARTS Aftermarket is not an AfterthoughtTM differentiates AXON. Our focus is to provide you with highquality products that perform, as well as ensure you receive continued customer satisfaction through our aftermarket training, repair, refurbishment and servicing. AXON is dedicated to providing you with an exceptional aftermarket experience in regards to both products and services. With global locations in 8 countries and over 120 years of offshore aftermarket experience, we are prepared to provide the quick response, superior know-how, and true sensitivity to your schedule that you demand. We can provide equipment upgrades both in the field and in our facilities and we maintain a large inventory of the most requested parts to minimize downtime on your site.

Features / Benefits

• OEM parts for your specific needs • OEM quality management system to ensure continued operation success • Inventory on hand to support operations to minimize down time

ASSET MANAGEMENT AXON’s A-360 Suite is an enterprise asset management system with advanced functionality and robust features designed from inception to assist oilfield operators and contractors in the management of their critical oilfield assets. Our solutions improves the visibility and documentation of oilfield assets for optimal control and planning. Drilling contractors and operators can regain full control of all their oilfield assets across their operating fleet, by leveraging the latest in RFID technologies and software solutions.

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LIFE CYCLE MANAGEMENT Asset Management (con’t) A-360 Suite includes:

• • • • • •

Asset Management Inspection and Repair Maintenance Management Tally Management Yard Management Logistics Management



• • • • •

Oilfield Rentals Location Manager Reporting Security Administration Device Administration

Features / Benefits

• • • • • • •

Improve fleet and inventory tracking Real-time access to detailed customer and asset records Automated or manual service order dispatch Update work and job order status remotely Simple customer and asset data capturing processes Create notifications and service orders on the spot Integrations with third party, back-end systems

HOW IT WORKS

SCREENSHOT

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RISK MANAGEMENT

RISK MANAGEMENT RISK MANAGEMENT Effective risk management is essential to the foundation of a safe and efficient business. In an environment with increasing operational demands, prevalent reliance upon advanced technologies, and a limited supply of qualified and experienced personnel, understanding and managing risk is of paramount importance to all organizations. Moreover, efficient and accurate implementation of risk management strategies is crucial to substantially minimizing the potential for operational incidents. This incident risk reduction has the following benefits:

• Saves lives and minimizes the likelihood of safety issues • Protects the environment by minimizing potential for environmental incidents • Saves money by minimizing potential for financial loss due to prolonged, unplanned downtime • Minimizes the potential for negative impact to brand and reputation

A fundamental component of a successful risk management plan and risk-based decision framework is correctly conducting technical risk assessments or hazards analyses. These analyses can be utilized to assess risks in:

• Technical systems and component designs • Integration of complex systems and networks to ensure proper function and communication • Supply and utility systems critical to operation of equipment, facilities and safety systems • Design changes for project or organizational management of change system • Temporary and permanent changes made in the field • Projects - risks which may impact cost, schedule and delivery timelines

Regulatory Basis Regulatory governance continues to require that organizations implement increasingly robust risk management, and safety and environmental plans. Standards such API RP 75, which were originally issued as recommended practices, are now considered mandatory by agencies such as the United States Bureau of Safety and Environmental Enforcement (BSEE).

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RISK MANAGEMENT Regulatory Basis (con’t) This standard consists of thirteen sections which form the framework for a comprehensive Safety & Environmental Management System (SEMS). Risk management strategies can support effective implementation of many components of a successful SEMS, and technical risk assessments are specifically required by elements such as Section 3: Hazards Analysis.

Experience

• Professionally-licensed engineering group specializing in risk management • Broad base of experience conducting technical risk assessments and hazards analyses • Over two decades of international experience with numerous clients spanning North America, Europe, Asia and the Middle East • Experience utilizing multiple methodologies for analysis of a wide variety of systems

Features / Benefits

• Effective, risk-based decision frameworks and processes that support compliance with both regulatory and internal standards and requirements • Exceptional value delivered to customers through streamlined processes, modern collaborative technologies and high-quality, timely deliverables • Flexible to meet unique customer requirements

Risk Assessment Results

Design modification Software / control system modification Update / testing during commissioning Critical spares list Update of maintenance procedures and activities • Update of operational procedures • • • • •

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RiskAnimation

Project Setup

Planning & Preparation

Risk Analysis Session(s)

Risk Analysis Report

Risk Decision Framework

RISK MANAGEMENT Technical Expertise Our extensive risk assessment experience spans detailed analyses of numerous technical systems including:

• • • • • • • • • • • • • • • • • • • • • • • • • •

Active Heave Drawworks Anti-Collision Auxiliary Winches Bilge and Ballast BOP Control BOP Handling Bulk Systems Braking Resistors Bulk System C/K Manifolds Charge Pumps Control System Logic Cooling Water Systems Cyberbase and Drilling Control Networks Diverters Driller’s Control Cabins Drilling Controls Networks Drilling Drives Drill Floor Integration Drilling Power Limiting Emergency Evacuations Emergency STOP Systems Fire and Gas Detection Fire Fighting Systems HP Mud Pumps



• • • • • • • • • • • • • • • • • • • • • • • •

HP Cement Pumps Iron Roughnecks Knuckle Boom cranes Lube Oil Cooling Main Pumps Mooring Systems Mud Control Systems Mud Pump Systems Mud Mixing and Solid Controls Pipe Handling Catwalk Machines Pipe Handling Cranes Pipe Handling Pipe Racking Power Management Rig Cooling Ring Line HPU Riser Handling Riser Tensioning Variable Speed Drives Variable Frequency Drives Water Tight Integrity Well Control Thrusters Top Drives

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HEALTH, SAFETY & ENVIRONMENT

HEALTH, SAFETY & ENVIRONMENT AXON is committed to conducting its business lawfully, ethically and in a socially responsible manner. We believe exemplary performance in the areas of health, safety and environment (HSE) is essential to fulfill our business goals and meet the expectations of our customers. We shall develop a culture that achieves excellence in HSE performance through the active participation and support of all management, employees, customers and suppliers.

HSE Strategies Our commitment is to integrate the following HSE Strategies into all decisions affecting our internal and external operations: • Compliance – We will ensure that all applicable legal, regulatory and contractual requirements are met and adopt best sound professional judgment where laws and regulations do not exist. • Health and Safety – Occupational health and safety values will not be compromised. No job is so important and no task so urgent that the necessary steps cannot be taken to perform it safely and maintain the health of our employees, suppliers, customers and the public. • Environmental Responsibility – We will adopt technically sound and economically feasible controls that will avoid or mitigate negative impact. We will employ appropriate technology to minimize discharges, reduce waste, prevent pollution, use materials efficiently and encourage recycling. • Risk Management – We will identify environmental, health, safety and security risks and ensure that appropriate controls and contingency plans are in place to address unforeseen events. • Competency – We will provide our employees with the training and tools to ensure that they have the knowledge and skills needed to implement this policy and perform their work competently. • Sustainability – We recognize that our actions can affect the communities where we do business. Our work will reflect best industry practice to protect and sustain the communities where we work and live. • Continuous Improvement – We will identify and implement challenging HSE objectives and targets, and continuously improve our business processes. Together, we will foster a work environment that holds management and employees accountable for implementing this HSE Policy.

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COPYRIGHT AND LEGAL NOTICE COPYRIGHT IN ALL PUBLISHED MATERIAL, INCLUDING PHOTOGRAPHS, DRAWINGS AND IMAGES IN THIS CATALOG, REMAINS VESTED IN AXON ENERGY PRODUCTS AND THIRD PARTY CONTRIBUTORS TO THIS CATALOG AS APPROPRIATE. NEITHER THE WHOLE NOR ANY PART OF THIS CATALOG CAN BE REPRODUCED IN ANY FORM WITHOUT EXPRESS PRIOR PERMISSION FROM AXON. ARTICLES AND OPINIONS APPEARING IN THIS CATALOG DO NOT NECESSARILY REPRESENT THE VIEWS OF AXON. WHILE STEPS HAVE BEEN TAKEN TO ENSURE THE ACCURACY OF THE PUBLISHED CONTENTS, AXON DOES NOT ACCEPT ANY RESPONSIBILITY FOR ANY ERRORS OR RESULTING LOSS OR DAMAGE OR HOWEVER CAUSED AND READERS HAVE THE RESPONSIBILITY TO THOROUGHLY CHECK THESE ASPECTS FOR THEMSELVES. ENQUIRIES ABOUT REPRODUCTION OF CONTENT FROM THIS CATALOG SHOULD BE DIRECTED TO AXON. AXON RESERVES THE RIGHT TO MODIFY OR DISCONTINUE PRODUCTS IN THIS CATALOG AT ANY TIME. v1.05

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