AXGA001 8015-0151-TOYO-10-000-MR-RQ-00001_B

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Requisition For HP Water Wa Injecttion Pump ps Work No.: BC020800 B

Req. No.: AXGA001 A

Do oc. No.: 8015-01151-TOYO-10-0 000-MR-RQ-000 001

VENDOR’S S PROPOSAL FOR EQUIPM MENT AND/OR R MATERIALS SHALL BE IN N STRICT ACC CORDANCE WITH W CONDITIO ONS STATED IN N THIS REQUIS SITION AND AN NY ATTACHED D DOCUMENTS S. EXCEPTION NS, DEVIATION NS AND ALTER RNATIVES WILL L BE VALID ON NLY IF APPRO OVED IN WRIT TING BY PURC CHASER. ART TICLES MARKE ED WITH “X” H HEREUNDER ARE APPLIED D AS CONDITIO ONS OF THIS REQUISITION. R

1.

me of Clientt: Nam

LU UKOIL MID-E EAST LIMITE ED

2.

Plant and Loca ation:

WE EST QUANA A 2 – FULL FIELD F DEVELOPMENT IRA AQ

3.

Equ uipment and d/or Materialls Inquired Item No. e 1) (Note

Descrip ption

Quaanty te 1) (Note

36--372-00-P-001 A/B/C/D/E A 36--372-00-P-002 A/B/C/D/E A 36--372-00-P-003 A/B/C/D/E/F A 36--372-00-P-004 A/B/C/D/E/F/G/ A H 36--372-00-P-005 A/B/C/D/E A 36--372-00-P-006 A/B/C/D/E A 36--372-00-P-007 A/B/C/D/E/F/G A 36--372-00-P-008 A/B/C/D/E/F A 36--372-00-P-009 A/B/C/D/E/F A 36--372-00-P-010 A/B/C/D/E/F A 36--372-00-P-011 A/B/C/D/E A 36--372-00-P-012 A/B/C/D/E A 36--372-00-P-013 A/B/C/D/E/F A 36--372-00-P-(Yam mama) A/B

HP Water Injection Pump for Wellpad #1 HP Water Injection Pump for Wellpad #2 HP Water Injection Pump for Wellpad #3 HP Water Injection Pump for Wellpad #4 HP Water Injection Pump for Wellpad #5 HP Water Injection Pump for Wellpad #6 HP Water Injection Pump for Wellpad #7 HP Water Injection Pump for Wellpad #8 HP Water Injection Pump for Wellpad #9 HP Water Injection Pump for Wellpad #10 0 HP Water Injection Pump for Wellpad #11/1A HP Water Injection Pump for Wellpad #12 2 HP Water Injection Pump for Wellpad #13 3 HP Water Injection Pump for Wellpad-Yamama

5 5 6 8 5 5 7 6 6 6 5 5 6 2

To otal:

77 set

Quantity of 1st PO O (Note 2) Sett Iten Mo None None None None None None 4 A,B,C,D 4 A,B,C,D None 3 A,B,C 2 A,B None None None

13 set s

Notte 1: Planned total pump sets inclu ding in 1st PO P and sepa arate PO plaanned in futture. The pump rated an nd design condition c is identical for all, exceptt for two tag gs i.e. Item No. N 36-372--00-P-011A/B B/C/D/E and d 36-372-00-P-(Yamama)A/B. So, theese two pum mp sets can n be categorrized into 3 kind of rate ed condition n. Wellpad #1 11 & Yamam ma Pumps data d is under hold, on nce data is finalized f the e Data sheets will be iss sued. Notte 2: Quantitty of pump set s for 1st P PO schedule ed in 2013 and its item N No. (only las st suffix). HP water injecttion pump sets s will be p purchase orrdered step by step bassed on plann ned expansion of w water injectiion capacity y in Well pad ds. Bidder shall s propos se commerccial condition for 1st PO and d for PO planned in futu ure, separate ely. The Ord dering schedule is undeer preparation, tentatively Clie ent intent to o order all pu umps progrressively by year 2032. From 2nd PO O onwards, for remainin ng pum mp sets Ven ndor to furniish the Price e variation with w respectt to Calendaar year. The priced sparres & special tools s shall be furnished con nsidering the lot wise PO. P

B

24 Apr.2013

SURAJ J

S.ATSU UMI

OKINAKA O

K.TAKASH HIMA

REV V.

DATE

MADE

CHECK KED

APPROVED A

AUTH’D D

8015-0151 1-TOYO-10-000 0-MR-RQ-00001 1_B Att.docx

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Sec curity Level 2 Work No.: BC020800 B

4.

R Req. No.: AXGA A001

Doc. No.: 8015-0151-T TOYO-10-000-M MR-RQ-00001

Doc cuments Atttached to this Requisiti on Doccuments referred to in Table 1 below shall form an n integral parrt of this REQ QUISITION. In case of confflict among the REQUISITION and lissted docume ents, Vendor shall bring thhe matter to Purchaser’s attention in writin ng for positiv ve clarificatio on. Doccuments marrked with * will be issued later. cable Docum ments Table 1: Liist of Applic D Doc. No.

Re ev .

Da ata Sheets & PIDs 80 015-0151-TOYO O-36-372-MR-D DS-00001

B

80 015-0151-TOYO O-36-372-MR-D DS-00002

B

80 015-0151-TOYO O-36-372-MR-D DS-00003

B

80 015-0151-TOYO O-36-372-MR-D DS-00004

B

80 015-0151-TOYO O-36-372-MR-D DS-00005

B

80 015-0151-TOYO O-36-372-MR-D DS-00006

B

80 015-0151-TOYO O-36-372-MR-D DS-00007

B

80 015-0151-TOYO O-36-372-MR-D DS-00008

B

80 015-0151-TOYO O-36-372-MR-D DS-00009

B

80 015-0151-TOYO O-36-372-MR-D DS-00010

B

(Later) * 80 015-0151-TOYO O-36-372-MR-D DS-00012

B

80 015-0151-TOYO O-36-372-MR-D DS-00013

B

( (Later) *

80 015-0151-TOYO O-00-000-EL-DS S-00001

C

80 015-0151-TOYO O-00-000-EL-DS S-00002

C

Atta achment-1

80 015-0151-TOYO O-36-372-PC-PD-00001

8015-0151 1-TOYO-10-000 0-MR-RQ-00001 1_B Att.docx

C

Title

Mechanic cal datasheet forr 36-372-00-P-0001 A/B/C/D/E HP Waterr Injection Pump p for Wellpad #11 Mechanic cal datasheet forr 36-372-00-P-0002 A/B/C/D/E HP Waterr Injection Pump p for Wellpad #22 Mechanic cal datasheet forr 36-372-00-P-0003 A/B/C/D/E/F F HP Waterr Injection Pump p for Wellpad #33 Mechanic cal datasheet forr 36-372-00-P-0004 A/B/C/D/E/F F/G/H HP Waterr Injection Pump p for Wellpad #44 Mechanic cal datasheet forr 36-372-00-P-0005 A/B/C/D/E HP Waterr Injection Pump p for Wellpad #55 Mechanic cal datasheet forr 36-372-00-P-0006 A/B/C/D/E HP Waterr Injection Pump p for Wellpad #66 Mechanic cal datasheet forr 36-372-00-P-0007 A/B/C/D/E/F F/G HP Waterr Injection Pump p for Wellpad #77 Mechanic cal datasheet forr 36-372-00-P-0008 A/B/C/D/E/F F HP Waterr Injection Pump p for Wellpad #88 Mechanic cal datasheet forr 36-372-00-P-0009 A/B/C/D/E/F F HP Waterr Injection Pump p for Wellpad #99 Mechanic cal datasheet forr 36-372-00-P-0010 A/B/C/D/E/F F HP Waterr Injection Pump p for Wellpad #110 Mechanic cal datasheet forr 36-372-00-P-0011 A/B/C/D/E HP Waterr Injection Pump p for Wellpad #111/1A Mechanic cal datasheet forr 36-372-00-P-0012 A/B/C/D/E HP Waterr Injection Pump p for Wellpad #112 Mechanic cal datasheet forr 36-372-00-P-0013 A/B/C/D/E/F F HP Waterr Injection Pump p for Wellpad #113 Mechanic cal datasheet forr 36-372-00-P-00xx A/B HP Waterr Injection Pump p for Wellpad #Y Yamama HV motorr datasheet for HP H Water Injectition Pump (Typical) LV motor datasheet for O pump motor LO coolerr fan motor & LO (Typical) LO unit da atasheet for HP Water Injectionn Pump package (Typical Format) F P&IDs forr HP water injec ction pumps (Typical fo or wepad #1 - 4 Sheets)

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Sec curity Level 2 Work No.: BC020800 B

R Req. No.: AXGA A001

Doc. No.: 8015-0151-T TOYO-10-000-M MR-RQ-00001

Do oc. No.

Rev v.

Title

Pro oject Specifica ations 801 15-0151-TOYO-00-000-PC-DC C-01001 (La ater)

B

Basic Des sign Data Engineering specification n for Centrifugall Pumps for Petroleum uty Chemical and Gas Industry Services Heavy Du Shop Insp pection and Test Plan Specificattion for Field Ins strumentation (W WPA) Specificattion for Machine e Monitoring Sysstem / Machine Conditioning Monitoring System S (WPA) Technical Specification fo or AC Asynchronnous Motors age) (Low Volta Technical Specification fo or AC Asynchronnous Motors (High Volttage) Project Ellectrical Specific cation (WPA) Painting Specification S Noise Spe ecification Approved d Vendor List

ITP P 5000 801 15-0151-TOYO-00-000-IN-SP-00040 801 15-0151-TOYO-00-000-IN-SP-00170

B B

801 15-0151-TOYO-00-000-EL-SP--00002

C

801 15-0151-TOYO-00-000-EL-SP--00003

00 0

801 15-0151-TOYO-00-000-EL-SP--00001 801 15-0151-TOYO-00-000-CN-SP P-00001 (La ater) * (La ater) * Ap pplicable Projec ct Format * * *

8015-0151 1-TOYO-10-000 0-MR-RQ-00001 1_B Att.docx

B

Deviation / Clarification Utility Con nsumption List (Later) ( Instrumen nt Index (Later) SPIR (Spare Part Inter ch hangeability Reecord) (Later)

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R Req. No.: AXGA A001

Doc. No.: 8015-0151-T TOYO-10-000-M MR-RQ-00001

Doc cument to be e submitted d with Vendo or’s Quotatiion

5.1 Gen neral All d documents and a drawings s shall be wriitten in English and be su ubmitted withh e-files. All d documents and a drawings s shall state tthe name of Client, C Purch haser's work No., Req. No o., Item No. and a the name of the e equipment and/or a materrials. cing Structu ure 5.2 Pric Priccing shall be broken down as follows:: For 1st purchasse order: (X) Equipment proper and associated a a ccessories. (X) Export packking and inla and transporrtation up to FOB port (tthe port nam me to be stated in Vendo or's quotation). (X) Special toolls (X) Spare partss for erection, pre-commisssioning and d commission ning (X) Spare partss for 2-years operation (a as per Vendo or's recomme endation). (X) Supervision n for installation, pre-com mmissioning, commissioning and trainning (per diem m basis). (X) Training fee e for operatio on and mainttenance (with h anticipated period). For future purch hase order (X) Vendor shall propose pricing philoso ophy for futu ure purchase e order for aalliance agreement betwe een vendor and d purchaser. (X) Items for brreak down are a common to items forr 1st purchase order.(incllude 1 set of special too ols.) 5.3 Spe ecification and Informattion Ven ndor shall incclude, in his technical t pro oposal, techn nical specifica ation and infoormation liste ed below: (X) Purchaser'ss DATA SHE EETS for pum mp, motor and LO unit wh hose blank sppaces shall be b completely filled in by Vendor. V (X) Vendor’s co onfirmation of o its SCOPE E OF SUPPLY Y AND WOR RK using the FORM-1 (NOTE 1). (X) PERFORMA ANCE CURV VES (X) UTILITY RE EQUIREMEN NT AND CON NSUMPTION N (Preliminarry) (X) All PERFOR RMANCE GU UARANTEE FIGURES (X) ELECTRICA AL LOAD LIS ST (X) Referenced d OUTLINE AND/OR A GEN NERAL LAY YOUT DRAW WING with loaading data (X) SCHEMATIIC DIAGRAM MS of lube oiil, seal, monitoring etc. which show sccope of Vend dor's supply (X) SPARE PARTS LIST fo or installation n, pre-commissioning and d commissionning (X) RECOMME ENDED SPARE PARTS L LIST for 2(tw wo) years ope eration with uunit price (X) SPECIAL TOOLS T LIST,, if any ( ) Proposed WORK W AND FABRICATIO ON SCHEDU ULE (X) DEVIATION NS AND ALT TERNATIVES S to this REQ QUISITION, if any (X) CATALOGU UES (X) REFERENC CE LIST/INS STALLATION N LIST (X) VENDOR’s POTENTIAL L SUB-SUPP PLIER'S LIST T (NOTE 2) ( ) PRELIMINA ARY PACKIN NG LIST with h weight inforrmation (X) NOISE LEV VEL DATA (X) SITE PUMP P MAINTENA ANCE & OVE ERHAUL ST TRATEGY & PLAN (NOT TE 3) (NO OTE 1) (NO OTE 2)

Con nfirmation of scope of sup pply and worrk using Vendor’s own foormat only is not acceptab ble. Sele ect among Project P Appro oval Vendor List. L .In case e of adoption of new sub-suppliers, fro om who om the vendo or has no exxperience in purchasing p any a goods annd materials so far, shall be sub bject to Purch haser’s prior approval. Th he vendor is encouraged to nominate e such potenttial sub b-suppliers in n his proposa al. (NO OTE 3) Thiss is one of ke ey topics. In ccase vendorr’s service sh hop is availabble in local, propose p it.

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6. Scope of Supplly and Work k Ven ndor's propossal shall inclu ude, but not b be limited to, equipment, materials sppecified in FO ORM-1; List of Sco ope of Supplyy and Work.

7.

Dev viation from Purchaser's Requirem ments: Ven ndor's propossal shall be in n strict confo ormity with Purchaser's re equirements.. Unless ex xceptions, deviations or alternatives are e clearly iden ntified or liste ed in Vendorr's proposal, tthe requirem ments and cond ditions in thiss Requisition n shall be dee emed to be accepted a by Vendor. Onlyy deviation submitted s in writing w using g the Technic cal Deviation Form per FO ORM-2, and approved byy Purcchaser/Clien nt before orde er, will be acccepted. Aftter order, any y new deviattion raised sh hall be submitted as a Concession C Request R for w which a sepa arate from prrovided afterr order shall be b used. ase note thatt the Technic cal Deviation n Form is nott for recording scope cha nges, which shall be Plea cove ered elsewhe ere (e.g. "Fo or Purchase" issue of this s REQUISITION). In th he event tha at Vendor com mplies witho ut exceptions to the requ uirements of this REQUIS SITION, Ven ndor sha all also return n a signed copy c of the T Technical De eviation Form m, but with thhe words "NO DEVIATIO ON" prin nted, togethe er with his quotation.

8.

cuments req quired after Purchase O Order: Doc

neral 8.1 Gen 8.1.1

A All documentts and drawings shall sta ate the name e of Client (En nd user), TO OYO’s Work No., N Item No o. a and descriptiion of the equipment and d/or material.

8.1.2

A All documentts and drawings shall be written in the following la anguage(s); ((X) English ( ) English with Russian translattion

8.1.3

D Documents and a drawings s shall be su ubmitted in th he following number n of seets;

F For Information : F For Approval/Certified : F For Inspectio on/Test Reco ord : F For Final : F Final : O Operating an nd Maintenan nce Manual :

e-files (X) (X) (X) (X) (X) (X)

Copie es ( ) ( ) ( ) ( ) ( 3 copiies ) ( 3 copies)

( ) Refer to o the attache ed Vendor P rint Handlin ng Instructio on (Later) 8.1.4

T The following g unit shall be applied ass the measurement system in all aspeects; ((X) SI and Celsius C unit ( ) Metric and a Celsius unit u ((X) Inch and pound system for pipe size and pre essure tempe erature ratingg as exceptio on

8015-0151 1-TOYO-10-000 0-MR-RQ-00001 1_B Att.docx

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8.2

R Req. No.: AXGA A001

Doc. No.: 8015-0151-T TOYO-10-000-M MR-RQ-00001

Do ocuments an nd Drawings s Required a and Schedu ule

8.2.1 A All documentss and drawings shall be ffurnished and d arrive at Pu urchaser's offfice in accorrdance with the t fo ollowing cond ditions: D Document and d drawing sc chedule is co ounted from Date D of (X ) Letter L of Inteention or ( ) Kick-Off M Meeting (Date e ). ) 1) Technical documents: (1 (X) As sp pecified in th he attached L List-1, Vendo or Prints Req quired ( ) as in nformed laterr (2 2) Documen nts related to o manufacturring progress s and shippin ng schedule iincluding:

n - Vendor organization - Overall manufacturing schedule - Suborde er list with su ub vendors - Detailed d fabrication and assemb bly schedule - Monthlyy progress re eport - Vendor Print Index & Schedule

Issue w within weeks s 2 4 4 at 10th datte of each mo onth at the endd of each mo onth 2

3) Documen nts related to o inspection (3 Ba asic Doc. Code ection and te est; - Applicattion for inspe - Inspectiion / Test Re ecord;

Isssue within weeks w 2 we weeks prior to o witness 2w weeks after witness w

4) Documen nts related to o packing and d shipment: (4 Ba asic Doc. Code ma packing lis st A and B - Proform - Applicattion of packin ng inspection n; For dettails see R-4 453

Isssue within weeks w 3 we weeks prior to o witness

Approval of Vendor’s Documents and Drawings 8.2.2 A A All Vendor print required to o be submittted by vendo or to TOYO shall be categgorized eithe er “For A Approval” or “For Review w” or “For In nformation” ” in each Req quisition depeending on the importance e of th he componen nt of the com mmodity or typ pe of docum ments, etc. TO OYO will rep ply according g to each cate egory and re eturn the Ven ndor Print, annd Vendor sh hall take ne ecessary acttions in accordance with the steps an nd manner as s described iin Para. 8.2.3 3 and 8.2.4 be elow. 8.2.3 R Return urn to the Ve endor, within two (2) weeks after rece eiving Vendorr Print, one (1) ( copy of ea ach OYO will retu TO V Vendor Print submitted, s on n which TOY YO’s checking result and//or commentts will be indiicated. V Vendor Print will w be return ned with speccifying TOYO O’s check res sults on VPC CS using the following ab bbreviation while w definite e comments w will be speciffied in each Vendor V Printt. a))

“AP” whicch means tha at the Vendo or Print was approved a by TOYO. Venndor shall sub bmit the Ven ndor Print in Final Vendor Print with the e stamp as “FINAL”.

b))

“AN” whicch means th hat the Vend or Print was s approved as a noted andd/or with com mments. Ven ndor shall corrrect/revise the Vendor Priint according g to TOYO’s notes and/orr comments and submit itt as “FOR APPROVAL” by y the date sp pecified.

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c))

“RE” which means that the Ven ndor Print was w not apprroved. Venddor shall corrrect/revise and a re-submitt the Vendor Print as “FO OR APPROV VAL” by the date specifiedd.

d))

“RV” whicch means tha at the Vendo or Print was reviewed r with h or without note. Vendor shall submit the Vendor P Print in Final Vendor V Printt with the staamp as “FINA AL”.

e))

“NR” whicch means the e Vendor Priint was receiived and will not be returnned. No comm ment is there in the Vendo or Print.

8.2.4 A Action require ed by Vendorr on receiving g returned Vendor V Print a))

When Ve endor Print is Approved (A AP) : Unless ottherwise spe ecified by TO OYO, Vendorr should proc ceed with maanufacturing work, using the Vendor Print P returned d from TOYO O.

b))

When Ve endor Print Is s Approved a as noted (AN) : Vendor shall correct/rrevise the Ve endor Print in n accordance with TOYO O’s notes and/or commen nts, and shalll resubmit it within two ( 2) weeks aft fter its return n as “For Ap pproval”. Unless otherw wise specified by TOYO, Vendor sho ould proceed d with manuffacturing woork, using th he Vendor Print P returned from f TOYO and following g TOYO’s no otes and com mments. In case Vendor V does not agree witth TOYO’ no otes or comm ments, Vendoor shall inform m TOYO therreof with justiffiable reason ns within one e (1) week aftter their returrn. In case such dis-agre eement notice e is not made e within this one (1) weekk period, TO OYO’s notes and a commentts will be con nsidered as a accepted by Vendor V and should be foollowed.

9.

c))

When Ve endor Print is not approve ed (RE) : Vendor shall s correct//revise the V Vendor Print in accordan nce with TOY YO’s instructions, and shall resubmit it as “For Approval” witthin two (2) weeks w after its return. Unnless otherw wise specified d by TOYO, Vendor V shall not n proceed w with the man nufacture at this t stage.

d))

Vendor Print P “For Re eview” and ““For Informa ation” Vendor Print P “For Re eview” and ““For Informa ation” subm mitted to and returned by TOYO shall not be constrrued to have any influencce on the start of manufacture by Venndor.

Insp pection and d Tests: pection and tests t shall be e made by V Vendor in acc cordance with h; Insp (X) Requiremen nts specified in this REQ UISITION an nd/or any Engineering Sppecifications attached. ( ) Vendor's prroposed proc cedure appro oved by Purc chaser.

10. Dutyy and Respon nsibility of the Vendor Sup pervisor ()

Refer to the e attached Du uty and Resp ponsibility of the Vendor Supervisor S (A Attachment-1))

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R Req. No.: AXGA A001

Doc. No.: 8015-0151-T TOYO-10-000-M MR-RQ-00001

LIST-1 : Lis st of Vendor Prints Req quired (Note 1): A: For A Approval Doc cument Title

I: For Informattion ue Issu No ote 1 within ks week

1 VEN NDOR PRINT and a INDEX Vend dor shall prepa are the all doc cument list inccluding the sub bmission data, and issue thiis docu ument before kick k off meetin ng

I

2

2 DAT TA SHEET inccluding the Aux xiliary equipm ent and drives s Data a Sheets attacched to the Requisition to be e completed with w information n from vendorr and sub vend dors.

A

4

3 PRE EDICTED NOIS SE LEVEL, SOUND PRES SURE, AND SOUND S POW WER LEVEL

A

4

4 PER RFORMANCE CURVE

A

4

5 P & I SCHEMATIC C DIAGRAMS S D shalll be submitted d including the e following: P & I Schematic Diagrams All equipment, instruments and a electrical d devices identiffied by purcha aser's tag num mbers 1 A 2 L Limit of scope of supply 3 C Control alarm shutdown s setttings for flow, pressure, tem mperature and vibration. 4 S Size, rating and material of all a pipe, valve,, orifice and tu ubing 5 T Total heat load ds. 6 F Flow, temperatture and press sure a each po oint 7 In nsulation 8 In nstrumentation n, safety devic ces, control scchemes and wiring w diagrams. 9 F Filtration requirrements. 10 H Height of overh head tank abo ove centerline of machine. 11 U Utility requirem ments including g electrical, wa ater, air and steam. s

A

6

6 PIPING MATERIA AL SPECIFICA ATION

A

8

7 UTIL LITY LIST Quantity, filtration and supply prressure of the following: 1 S Steam 2 W Water 3 E Electricity 4 A Air (Instrumentt Air) 5 G Gas (including N2) 6 L Lube oil and se eal oil (quantitty and supply pressure) 7 H Heat loads8 Po ower ratings and a operating power require ements for aux xiliary drivers.

I

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8 ELECTRICAL LO OAD LIST ELEC CTRICAL LOA AD LIST attac ched to the Re equisition to be e completed with w informatioon from vend dor and sub ve endors, including the Motor staring torque e curve

I

2

9 GEN NERAL ARRA ANGEMENT DRAWING D Gene eral arrangem ment Drawing shall s be subm mitted for each skid, including g the followingg: 1 M Make, type, ratted power and d speed of drivver 2 T The size, rating g and location n of all custom mer connection ns. 3 O Overall dimenssions and maintenance and dismantling clearances. c 4 S Shaft centering g height. 5 C Center of graviity, Lifting poin nts 6 M Maintenance crane c requirem ment 7 S Shaft end sepa aration and alignment data 8 D Direction of rottation. 9 W Winterization, tropicalization t equired. and/or noise attenuation details, when re 10 S Sketches to sh how lifting of assembled macchine and majjor components and auxiliarries. (d details may be e shown on a separate s draw wing)

A

6

I

4

10 ALLOWABLE NO OZZLE LOADIING DATA inccluding: 8015-0151 1-TOYO-10-000 0-MR-RQ-00001 1_B Att.docx

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(Note 1): A: For A Approval Doc cument Title

I: For Informattion Issu ue ote 1 within No week ks

1 F Forces and mo oments allowe ed for suction a and discharge e nozzles. 2 N Nozzle Therma al Growth Deta ails may be shown on General arrangeme ent Drawing 11 FOU UNDATION DR RAWING Foun ndation drawin ng shall be submitted for ea ach skid, includ ding the follow wing: 1 R Rated power and a speed of driver d 2 D Dimensions of base plate (if furnished) forr train or skid mounted m pack kage, completee with d diameters, num mber and locations of bolt ho oles 3 G Grounding deta ails 4 W Weight and loccation of centrre of gravity in 3 directions of o each major component annd ro otating part 5 D Dynamical load ds (unbalance ed forces) 6 A Anchor bolts details 7 S Short circuit moment in case e of an electricc motor driver

I

6

12 OUT TLINE DRAWIING FOR DRIVER AND DR RIVEN includin ng: 1 S Size, rating and location of all a purchaser cconnections; 2 A Approximate overall o and han ndling massess; 3 O Overall dimenssions, and maintenance and d dismantling clearances; 4 S Shaft centreline height; 5 D Dimensions of baseplates (iff furnished) co omplete with diameters, d num mber and locaations of b boltholes, and the thicknesse es of sectionss through whic ch the bolts mu ust pass; 6 G Grouting detaills; 7 F Forces and mo oments for suc ction and disch harge nozzles s; 8 C Centre of graviity and lifting points; p 9 S Shaft end sepa aration and alignment data; 10 D Direction of rottation; 11 W Winterization, tropicalization t and/or noise attenuation details, if requirred Elecctrical 3D CAD D data shall be e submitted

A

12

13 LUB BE-OIL UNIT / SEAL UNIT AND A AUXILIA ARY UNIT OU UTLINE DRAW WING includingg: 1 A All equipment location l 2 A All piping and instrument i inc cluding the jun nction box and d gauge board locations andd e elevation 3 T The size, rating g and location n of all custom mer connection ns. 4 In nsulation 5 E Electrical & ste eam tracing 6 P Parts list (Bill of o Materials) Elecctrical 3D CAD D data shall be e submitted

A

12

14 ASS SEMBLY DRA AWING (SECT TIONAL DRAW WING) includin ng parts list (B Bill of Materialss)

I

24

15 AUX X. EQUIPMEN NT OUTLINE DRAWING D inccluding: 1 P Pumps and drivers. 2 C Coolers, filter and a reservoirs s. 3 O Other pressure e vessel

I

18

16 SHA AFT SEAL DR RAWING includ ding: 1 A All principal dim mensions and tolerances 2 P Parts list (Bill of o Materials)

I

18

17 COU UPLING DRAW WING includin ng: 1 A All principal dim mensions and tolerances 2 A Allowable misa alignment data a 3 M Maximum conttinuous torque e rating 4 M Maximum mom mentary torque e 5 B Balancing data a

I

18

6 F For diaphragm m couplings, the natural axia al and lateral frrequencies and the axial forrce and 8015-0151 1-TOYO-10-000 0-MR-RQ-00001 1_B Att.docx

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(Note 1): A: For A Approval Doc cument Title

I: For Informattion Issu ue ote 1 within No week ks

d deflection data a. 7 P Parts list (Bill of o Materials) 18 REL LIEF VALVE DRAWING D including: 1 D Dimensional ou utline drawing g 2 C Calculation rep port 3 P Popping test data log

I

18

19 INST TRUMENT AN ND ELECTRIC CAL DEVICE DOCUMENT including: 1 In nstrument Listt 2 S Smart Plant Insstrumentation Data 3 E Electrical Instru ument Schematic / Connecttion diagram 4 L Logic Diagrams including fun nctional logic description/sy ystem operatin ng philosophy 5 C Cause/Effect Diagram D 6 S Sequence Diag gram 7 A Alarm and Trip p Setting list 8 W Wiring and con nnection Diagrram 9 Junction Box detail d Dimensional ou utline drawing g for each instrrument and electrical device e 10 D 11 H Hook Up drawiing 12 C Calculation she eet 13 In nspection proccedures includ ding 1 13.1 All tests that will be pe erformed durin ng fabrication and a after fabrication 1 13.2 The witness- and hold points for the e inspection au uthority 14 A Authority certifficates (if appliicable) 15 D Data for SIL study and/or SIL verification rreport (if applicable)

A

12

20 INST TRUMENT PA ANEL DRAWING, if any inccluding: 1 D Dimension 2 In nternal layout 3 H Heat dissipatio on 4 C Cable route an nd connection detail

A

20

21 LOC CAL GAUGE BOARD B DRAW WING includin ng: 1 D Dimension 2 In nstrument layo out

A

18

22 INSP PECTION & TEST T PLAN

A

8

23 INSP PECTION & TEST T PROCED DURE

A

20

24 PQR R/WPS for all pressure p parts s

A

20

25 STR RENGTH CALC CULATION FOR CASINGS S

I

12

26 STR RENGTH CALC CULATION FOR PRESSUR RE VESSELS S

A

18

27 BLA ADE STRENGTH CALCULA ATION for ste eam Turbine

I

12

28 DYN NAMICS DATA A including: 1 L Lateral analysis report when n specified sha all also include e a stability an nalysis. 2 T Torsional analyysis reports. 3 V Vibration analyysis conducted d on machiness that require disassembly d after a balancingg to allow m machine assem mbly. The vendor shall also provide historic unbalance data for the m machine ssize and type. 4 3 3rd party reporrt (if applicable e)

A

12

29 INST TALLATION, OPERATION & MAINTENA ANCE MANUA AL A ma anual containing all required d operating an nd maintenanc ce instructions s shall be suppplied not laterr than 2 weekss after all spec cified test shalll have been successfully co ompleted.

I

30

30 REC COMMENDED D COMMISSIO ONING CHECK K LIST

I

30

31 ALIG GNMENT DIA AGRAM

I

30

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(Note 1): A: For A Approval Doc cument Title

I: For Informattion Issu ue ote 1 within No week ks

32 NAM ME PLATE DA ATA

I

18

33 SPA ARE PARTS LIST L

I

12

34 SPE ECIAL TOOLS S LIST

I

12

35 SUB B-SUPPLIER'S S LIST

A

4

36 PRE ESERVATION & STORAGE E INFORMATIION

I

18

37 PAIN NTING PROCEDURE

I

18

38 PAC CKING INFOR RMATION

I

18

39 AUT THORITY APP PROVAL DOC CUMENTS (if a applicable)

A

40 AS B BUILT DIMEN NSIONS & DA ATA

A

41 TEC CHNICAL DAT TA MANUAL The vendor shall provide p a “tech hnical data ma anual within 30 days of com mpletion” of shoop ng including th he following: testin 1 N Necessary certification of ma aterials. 2 P Purchase speccifications for all a items on th he bill of materrials. 3 T Test data to ve erify requireme ents of specificcations have been b met. 4 H Heat treat reco ords. 5 R Results of quality test and in nspections. 6 M Mechanical run nning test data a log. 7 P Performance te est data log 8 F Final assemblyy maintenance e and running clearances. 9 T Test report spe ecified on the Inspection tesst plan The vendor is also o required to keep k this data available for examination e by b the purchasser upon request, for at leasst 5 years.

I

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Doc. No.: 8015-0151-T TOYO-10-000-M MR-RQ-00001

FORM M-1 List of Scop pe of Su upply an nd Work k (F For Vend dor’s Confirma ation)

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Doc. No.: 8015-0151-T TOYO-10-000-M MR-RQ-00001

Scope o of Supply Vendor'ss proposal sh hall include, but not be lim mited to, equ uipment, materials specifiied in List of Scope of Supply b below. Items ma arked with (X X) shall be within w vendor''s scope of supply. Those marked w with (R) shall be within Vendor'ss scope of su upply if they are a required by Vendor. Meanwhile e, those markked with (S) shall s be quotted separate ely by Vendo or and shall be b of Purchasser's option. Price for item ms marked w with * shall be e broken dow wn in Vendo or's proposal. Vendor sha all mark (X) i n the column n of "Confirm med by Vendoor" and subm mit this table togetherr with its quottation.

Item

Required Confirmed C by By Purchaser Vendor

1

PUMPS

X

1.1

Mating Flan nges with Bolts s, Nuts and Ga askets

X

2

DRIVER AN ND ACCESSO ORIES

X

2.1

Main Electriic Motor Driver

X

2.2

Starter Pane el

2.2.1 2.2.2

Rem marks

W When flanges do d not to Puurchaser's Spec

For Main Motor M For Auxilia ary Motor(s)

2.3

Electric Pow wer Cable Matterial From Sta arter Panel to Each Mottor

2.4

Cable Gland d

X

2.5

Driver-settin ng Bolts and Nuts N

X

3

GEAR RED DUCER

4

ACOUSTIC C ENCLOSURE (for pump)

R

Soound Level within 85 dBA @ 1m (X) Fit type t

5

LUBE OIL SYSTEM S

X

AP PI 614, Chaptter 3

5.1

Main Lube Oil O Pump

X

5.1.1

Pump Sha aft Driven

X

5.1.2

Driver (Ele ectrical Motor)

5.1.3

Shaft Seal

5.1.3.1

- Oil seal

5.1.3.2

- Mechaniccal Seal

5.2

Auxiliary Lube Oil Pump

X X X

5.2.1

Manual (Hand Driven)

5.2.2

Driver (Ele ectrical Motor)

X

5.2.3

Shaft Seal

X

5.2.3.1

- Oil Seal

5.2.3.2

- Mechaniccal Seal

5.3 5.3.1

Oil Cooler(ss) – Air Fin typ pe with 2(two) X 100% capability fan driven by E-motor Single

8015-0151 1-TOYO-10-000 0-MR-RQ-00001 1_B Att.docx

X X X

Seeparate from pump p skid W With support structure

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Item 5.3.2 5.4

Oil Filter Single

5.4.2

Twin Continuous Flow Transfer Valve

5.5.1

For Oil Cooler

5.5.2

For Oil Filtter

5.6 5.6.1 5.6.2 5.7

Required Confirmed C by By Purchaser Vendor

Oil Heater With Electrrical Heater

X X X X X X X

Carbon Ste eel

5.7.2

Stainless Steel S after Oil Filter except V Valves, Cooler, Pu ump

5.7.3

All Stainlesss Steel excep pt Valves, Coo oler, Pump

5.7.4

All Stainlesss Steel excep pt LO Pump

X

5.7.5

Inter-conne ecting Piping between Lube e Oil Unit and Pump//Motor

X

5.7.6

Inter-conne ecting Piping between Lube e Oil Unit and Separrate LO coolerr (Air fin type)

Prrovided by oth hers

6

COUPLING G

X

6.1

Between Pu ump and Drive er

X

6.2 6.2.1 6.3

Flexible

X

Between Pu ump and Gearr Reducer Flexible Guard for Coupling C

6.3.1

Non Sparkk

6.3.2

Carbon Ste eel

7

COMPLETE E SET OF FLU UID CIRCULA ATION SYSTEM FO OR DUAL ME ECHANICAL S SEAL

8

MOUNTING G

8.1

Common Ba aseplate

8.1.1

Heeater will be controlled c by DCS D

With Steam m Heater Lube Oil Pip ping within Lub be Oil Unit

5.7.1

6.1.2

Rem marks

Twin

5.4.1 5.5

Doc. No.: 8015-0151-T TOYO-10-000-M MR-RQ-00001

For pump, Driver and LO O unit

X X

Reefer to the Att.-XX for detaills infformation

X

8.2

Sole Plates

8.3

Template

8.4

Foundation Bolts and Nutts

X

8.5

Chock Blockk and Shim Pllates

X

8015-0151 1-TOYO-10-000 0-MR-RQ-00001 1_B Att.docx

Aiir Cooled Oil cooler c mounte ed Offf skid

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Item

Doc. No.: 8015-0151-T TOYO-10-000-M MR-RQ-00001

Required Confirmed C by By Purchaser Vendor

Rem marks

10

MACHINE MONITORING M G SYSTEM forr (X) Pump (X) Main Ele ectrical Motor ( ) Gear Uniit

X

10.1

Vibration Prrobes and Osc cillator-Demod dulators for Each Radial Bearing and Its Terminal B Boxes

X

(X X) No of Probe e: 2 (X-Y) for each h bearing

10.2

Axial Displa acement Probe es and Oscillator-D Demodulators for f Each Casin ng and its Terminal Bo oxes

X

(X X) No of Probe e: 3 (three) for eac ch thrust bearring

10.3

Accelerome eter Prove on Gear G Box Cassing

10.4

Key phasor Probe and Os scillator-Demo odulators minal Boxes and its Term

X

10.5

Thrust Bearring Temperature Elements and Terminal Bo oxes ( ) with Tra ansmitter

X

(X X) No of Probe e: 2((two) for each acting and inaacting side (D Duplex type)

10.6

Radial Bearring Temperature Elements and Terminal Bo oxes. ( ) with Tra ansmitter

X

(X X) No of Probe e: 2((two) for each bearing (D Duplex type)

10.7

Wiring to Ju unction Box fro om Primary El ements of Machine Mo onitoring

X

10.8

Calibration Kit K

X

10.9

Monitor Sysstem

2 kits common for all pumps. Prrice per kit to be specified. Alll provided by others

10.9.1

Vibration Monitor M System m

10.9.2

Bearing Te emp. Monitor System S

10.9.3

Monitor Ra ack

10.9.4

Power Sup pply Module ( )Simple ex (X) Duplex x

10.9.5

Communiccation Module ( )Simple ex ( ) Duple ex

( ) Require ou utput of hard wiiring (4-20mA)

10.9.6

Relay Mod dule

( (

10.9.7

Display Mo odule

10.9.8

Safety Barrrier

10.9.9

Configurattion Software and a Tool / Perrsonal Computer

(

) Monitored by DCS

) for common alarm / trip ) for individual alarm / trip

( ) Zenner Barrrier (X X) Galvanic Iso olator (IS)

10.10

Data Acquissition Device

10.11

Data Acquissition Software e ( ) Data Accquisition and Vibration Ana alysis ( ) Machine Diagnosis

11

INSTRUME ENTS AND CO ONTROL

X

Noo controller re equired in veendor’s scope of supply

11.1

Local Instruments

X

W Within the skid of vendor’s sccope

8015-0151 1-TOYO-10-000 0-MR-RQ-00001 1_B Att.docx

( ) Interface with w Purchaserr's syystem ( ) with person nal computer ( ) with printerr

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Doc. No.: 8015-0151-T TOYO-10-000-M MR-RQ-00001

Required Confirmed C by By Purchaser Vendor

Item 11.1.1

All Transm mitter

X

11.1.2

Field Bus

X

11.2 11.2.1 11.3

Local Gauge Board

X

With Terminal Box

X

Alarm, Trip p and Interlock k Logic

11.3.1.1

- Relay

11.3.1.2

- PLC

11.3.2

Common Alarm A & Trip Lamp L and Buzzzer

11.3.3

Push Butto on Switches

11.3.4

Air Purge

11.3.5

With Frame Proof Box

11.4

With Increa ased Safety Box B

Alarm, Trip p and Interlock k Logic

11.4.1.1

- Relay

11.4.1.2

- PLC

11.4.2

Vibration Monitor(s) M with h Barrier Bearing Te emperature Monitor(s)

11.5

Local Switch h Stand

11.6

Local Termiinal/Jucntion Box B

11.6.1

SIIL Level

Center Pane el Mounted Instruments

11.4.1

11.4.3

Looose Supply. Installed in CR. CC

with h Barrier X

With Cable e Gland

11.7

Pressure Piping and/or Tubing Materia al between ocal Instrumen nts and Local G Gauge Supplied Lo Board or Lo ocal Control Pa anel

X

11.8

Signal Air Piping P and/or Tubing T Materia al between Supplied Lo ocal Instrumen nts and Local G Gauge Board or Lo ocal Control Pa anel

X

11.9

Instrument Wiring W Materia al

X

11.9.1

Between Supplied S Local Instruments a and Local Control Pa anel

11.9.2

Between Local L Gauge Board B and Loccal Control Panel

11.9.3

Between Supplied S Local Instruments a and Terminal Box B ( or Junction Box on the e skid)

11.10

Vibration Switch S

11.10.2

Vibration Transducer T

11.11.1 12

X

Frame Vibra ation System

11.10.1 11.11

Foor LO unit

Local Control Panel

11.3.1

11.3.6

Rem marks

Bearing Tem mperature Ele ement for Pum mp / Driver

Exxcept for item 10.5 & 10.6

Transmitte er MINIMUM FLOW F CONTR ROL VALVE

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Byy others

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Doc. No.: 8015-0151-T TOYO-10-000-M MR-RQ-00001

13

SPARE PARTS

S

13.1

Construction n, Pre- Comm missioning and Commission ning ( 1set for ea ach Pump )

S

Veendor to subm mit the Priced Reecommended Spare Parts list l acccordingly.

13.2

Construction n, Pre- Comm missioning and Commission ning (Total 1 setss for 5 Pumps s as typical)

S

Veendor to subm mit the Priced Reecommended Spare Parts list l acccordingly with h variation verrsus caalendar to fina alize number of o seet required.

13.3

2 Years Ope eration

S

Veendor to subm mit the Priced Reecommended Spare Parts list l acccordingly with h variation verrsus caalendar to fina alize number of o seet required.

14

SPECIAL TOOLS T ( 1 sett )

X

14.1

Hydraulic wrench w for stud d bolting

X

14.2

Hydraulic pu ump kit for hyd draulic fit

X

14.3

Coupling hu ub puller

X

14.4

All other spe ecial tools required for locall maintenancce work

X

15

LUBRICAN NT OIL

15.1

Lubricant Oil

Foor 1st Fill

Remarks: 1)

For a Pump, Purch haser envisage a set of gassket & O-rings as Erectioning & Commiss ioning spare, Vendor to revview & info orm the details of spares co onsidered in q uotation accordingly.

2) Complete Pump package shall be b single skid mounted, exc cept for air fin oil cooler. Air fin Oil cooler shall be moun nted Off sskid as per Ven ndor recomme endation. The interconnecting oil piping will w be suppliedd by purchase er.

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Doc. No.: 8015-0151-T TOYO-10-000-M MR-RQ-00001

Scope o of Work Vendor'ss proposal sh hall include, but not be lim mited to work k specified in n List of Scoppe of Work below. b Items ma arked with (X X) shall be within w vendor''s scope of work w Vendor shall mark (X X) in the colu umn of "Confirm med by Vendo or" and subm mit this table together with h its quotatio on Required Confirmed C by By Purchaser Vendor

Item 1

ENGINEERIING including g the followin ngs

1.1

3D CAD Datta for Pump / Driver D / LO Un nit (X) PDS ( ) PDMS ( ) AUTO CAD D ( )______

1.2

Data for SIL Study

1.3

INTOOL Datta

1.3.1

(X) Excel Format F

Rem marks

X

In case SIL stud dy is performed byy Toyo. Reefer to Att.-XX X for details of insstruments which need SIL cert. c X (

) Intool Format

Reefer to Att.-XX X for details of daata required.

X

1.4

Data for Noisse Study

X

1.5

Review of Purchaser's Dra awings includiing P&ID, Plot Plan and Foundation Drawing

X

1.6

Coordination n Work with Driver-Manufaccturer

X

1.7

Attendance to t Meeting at Purchaser’s O Office

X

Reefer to Att.-XX X for details of daata required.

1.7.1

Kick-Off

X

1

time(s) x 2 day(s)

1.7.2

Technical Clarification C du uring Detailed Eng'g Stage

X

1

time(s) x 2 day(s)

1.7.3

HAZOP

1

time(s) x 1 day(s)

1.7.4

3D Model Review R

1

time(s) x 1 day(s)

1.7.5

SIL Study

1

time(s) x 1 day(s)

2

DOCUMENT TATION

X

3

MANUFACT TURING AND ASSEMBLIN NG

X

4

FINAL MAC CHINING AND D MOUNTING OF COUPLING HALF (DRIVE ER END)

X

Too be mounting by the driver maanufacturer.

5

PIPING PRE EFABRICATIO ON

X

In case any inte erconnecting eds to be pipping which nee insstalled at site is included in veendor's scope of supply. X for details of Reefer to Att.-XX areea concerned.

6

WIRING AND TUBING TO O JUNCTION BOX OCAL GAUGE E BOARD (LO OCAL AND/OR LO CONTROL PANEL) P WITH HIN THE CON NFINES OF VENDOR SU UPPLY

X

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Ass per Table 2.

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Item

Doc. No.: 8015-0151-T TOYO-10-000-M MR-RQ-00001

Required Confirmed C by By Purchaser Vendor

7

MOUNTING G OF DRIVER

X

7.1

Main Driver

X

7.2

Auxiliary Drivver

X

8

INSPECTION AND TESTING AT SHOP P

X

9

PAINTING

X

9.1

Prime Coatss at Shop

X

9.2

Finish Coatss at Shop

X

9.3

Touch Up Pa aint Supply

X

10

PACKING

X

10.1

Domestic Pa acking

10.2

Export Packking

10.3

Rust Preven ntion

11

SHIPPING AND A TRANSP PORTATION ACCORDING TO DELIVE ERY CONDITIION

12

EXPORT CU USTOMS CLE EARANCE

13

OBTAINING G ANY EXPOR RT LICENCE OR OTHER OFFICIAL AUTHORIZAT A ION FOR EXPORTAT TION

14

INSTALLAT TION AT SITE E

15

RUNNING TEST T AT SITE E

16

SUPERVISION FOR INST TALLATION ((PER DIEM)

S

17

SUPERVISION FOR COM MMISSIONING G (PER DIEM)

S

18

TRAINING

18.1

At Vendor's Factory

S

18.2

At Site

S

Rem marks

Reefer to Att-2 "In nspection and d Teest Plan (ITP-N No. 5000)

X (X) forr Long Term (6 6 Months)

8015-0151 1-TOYO-10-000 0-MR-RQ-00001 1_B Att.docx

X X

FO OB at the spec cified sea portt.

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Doc. No.: 8015-0151-T TOYO-10-000-M MR-RQ-00001

FORM M-2 Technic T cal Deviiation Form

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R Req. No.: AXGA A001

Doc. No.: 8015-0151-T TOYO-10-000-M MR-RQ-00001