Aws Wps-pqr Form

ANNEX N

AWS D1.1/D1.1M:2008

WELDIN WELDING G PROCEDU PROCEDURE RE SPECIFI SPECIFICA CATIO TION N (WPS) Yes PREQUALIFI PREQUALIFIED ED ______ __________ ____ QUALIFI QUALIFIED ED BY TESTING __________ __________ or PROCEDURE PROCEDURE QUALIFIC QUALIFICA ATION RECORDS RECORDS (PQR) (PQR) Yes Identification # _________________________________ Revision Revision _______ _______ Date__________ Date__________ By _______ ____________ _____ Authorize Aut horized d by ______ ___________ ___________ _______ _ Date ______ __________ ____ Type—Manual ype—Manual Semiautom Semiautomatic atic Mach Machin ine e Autom utomat atic ic

Company Company Name _____ __________ ___________ ____________ ___________ _________ ____ Welding Welding Process(es Process(es)) _____ __________ __________ __________ ___________ ________ __ Supp Support ortin ing g PQR PQR No.( No.(s)____ s)______ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ __ JOINT DESIGN USED Type: Single Double Weld Backing: Backing: Yes No Backing: Backing Material: Root Opening ______ Root Face Dimension _ __ _______ Groov Groove e Ang Angle: le: ___ ______ ______ _____ __ Radiu Radius s (J–U) ___ ______ ______ ___ Back Gouging: Yes No Method _______

POSITION Position of Groove: ______________ Fillet: __ __________ Vertical Progression: Up Down ELECTRICAL CHARACTERISTICS ______________________ Transf ransfer er Mode Mode (GMA (GMAW) Short-C Sho rt-Circ ircuit uiting ing Globular Spray Current: AC DCEP DCEN Pulsed Power Source: CC CV Other _____ __________ ___________ ____________ ___________ ___________ ___________ _______ __ Tungsten ungsten Electrode Electrode (GTAW (GTAW)) Size: ize: ____ ______ ____ ____ ___ ____ ___ Type: ype: ____ ______ ____ ____ ____ ____ __

BASE METALS Material Mate rial Spec._____________ Spec.__________________ __________ __________ __________ _____ Type or Grade Grade _____ __________ __________ ___________ ___________ ___________ _______ _ Thic hicknes kness: s: Groo roove ____ ______ ____ ____ ____ __ Fill illet _____ _____ _____ ____ Diam Diamet eter er (Pip (Pipe)__ e)____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ __ FILLER METALS AWS AWS Specificat Specification_____ ion___________ ___________ ___________ ___________ ________ ___ AWS AWS Classifica Classification tion _____ __________ __________ ___________ ___________ ________ ___

SHIELDING Flux ___________________ Gas _________________ Compositio Composition n _____ __________ _____ Electrode Electrode-Flux -Flux (Class)____ (Class)_____ _ Flow Rate _____ __________ _______ __ __________ _____ __________ ___________ _______ _ Gas Cup Size _____ _________ ____

TECHNIQUE Stringer Stringer or Wea Weave ve Bead: Bead: ______ ___________ __________ ___________ _________ ___ Multi-pass Multi-pass or Single Single Pass Pass (per side)_________ side)______________ ________ ___ Number of Electrodes ___________________________ Elec Electr trod ode e Spac Spacin ing g Long Longit itud udin inal al ____ ______ ____ ____ ____ __ Lateral_________________ Angle _________________ Contact Contact Tube to Work Distance Distance ______ ___________ __________ _________ ____ Peening _____ __________ __________ __________ __________ ___________ ___________ _______ __ Interpass Inte rpass Cleaning: Cleaning: _____ __________ __________ __________ __________ _________ ____

PREHEAT Preheat Preheat Temp emp., ., Min. _____ __________ __________ __________ ___________ ________ __ Interpass Interpass Temp emp., ., Min. _____ ___________ ______ Max. _____ _________ ____

POSTWELD HEAT HEAT TREA TR EATMENT TMENT Temp emp.. _____ __________ __________ __________ ___________ ___________ ___________ _________ ___ Time ______ ___________ ___________ ____________ ___________ ___________ ___________ _______ __

WELDING PROCEDURE Pass or Weld Laye Layer(s r(s))

Filler Metals Proces Process s

Class

Diam.

Current Type & Polarity

Amps or Wire Feed Speed

Form N-1 (Front) 348

Volts

Travel Speed

Joint Details

ANNEX N

AWS D1.1/D1.1M:2008

Procedure Qualification Record (PQR) # __________ Test Results TENSILE TEST Specimen No.

Width

Thickness

Area

Ultimate Tensile Load, lb

Ultimate Unit Stress, psi

Character of Failure and Location

GUIDED BEND TEST Specimen No.

Type of Bend

Result

Remarks

VISUAL INSPECTION Appearanc Appearance________ e_____________ __________ __________ __________ __________ _______ __ Undercut Undercut ______ ____________ ____________ ___________ __________ __________ _________ ____ Piping Piping porosity porosity ______ ___________ ___________ ____________ ___________ _________ ____ Conv Conve exity xity__ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ___ _ Test date _____ __________ __________ ___________ ___________ ___________ ___________ _____ Witne itness ssed ed by___ y_____ ___ _____ ______ ___ _____ ______ ___ _____ ______ ____ ____ ____ ___ __

Radiograph Radiographic-ult ic-ultrasoni rasonic c examinati examination on RT report no.: no.: __________ __________ Result Result _____ __________ ___________ ______ UT report no.: no.: ______ ___________ _____ Result Result _____ __________ __________ ______ _ FILL FILLET ET WELD WELD TEST TEST RESU RESUL LTS Minimum Minimum size multiple multiple pass Maximum Maximum size single single pass Macro acroe etch tch Macro acroet etch ch 1. _ ____ ______ ___ 3. ___ ______ _____ __ 1. ____ _______ ____ _ 3. ____ _______ ____ _ 2. _______ 2. ________

Other Tests

All-weld-metal tension test Tensile strength, psi _____________________________ Yield point/strength, psi __________________________ Elongation in 2 in, % ____________________________ Laboratory test no. _________________________

Welder’ Welder’s s name _____ __________ __________ __________ __________ ___________ _______ _

Clock Clock no. ______ ____________ ________ __ Stamp Stamp no._____________ no._____________

Tests conducted by _______________________________ _________________________________________________________ __________________________ Laboratory Test number _________________________________ ___________________________________ __ Per ________________________________ __________________________________________ __________ We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in conformance with the requirements of Clause 4 of AWS D1.1/D1.1M, (__________) Structural Welding Code—Steel . (year)

Signed _______________________________________ Manufacturer or Contractor

By _________________________________ ___________________________________________ __________ Title _________________________________________ Date ________________________________ _________________________________________ _________ Form N-1 (Back)

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