AWS D1.1-D1.1M-2015_Structural Welding Code-Steel Sample Form Report

AWS D1.1/D1.1M:2015

ANNEX M

Blank Sample PQR Form (GTAW & SMAW – page 1) PROCEDURE QUALIFICATION RECORD (PQR)

Company Name

BASE METALS Base Material Welded To Backing Material Other

PQR No.

AWS Group No.

Typ e or Gra

Specificatio n

Thickness

Rev. No.

Size (NPS)

Schedul e

Date

Diameter

JOINT DETAILS Groove Type Groove Angle Root Opening Root Face Backgouging Method POSTWELD HEAT TREATMENT Temperature Time at Temperature Other JOINT DETAILS (Sketch)

PROCEDURE Weld Layer(s) Weld Pass(es) Process Type (Manual, Mechanized, etc.) Position Vertical Progression Filler Metal (AWS Spec.) AWS Classification Diameter Manufacturer/Trade Name Shielding Gas Compos. (GTAW) Flow Rate (GTAW) Nozzle Size (GTAW) Preheat Temperature Interpass Temperature Electrical Characteristics Electrode Diameter (GTAW) Current Type & Polarity Amps

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1

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ANNEX M Volts Cold or Hot Wire Feed (GTAW) Travel Speed Maximum Heat Input Technique Stringer or Weave Multi or Single Pass (per side) Oscillation (GTAW Mech./Auto.) Traverse Length Traverse Speed Dwell Time Peening Interpass Cleaning Other Form M-1 (Front)

AWS D1.1/D1.1M:2015

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(See http://go.aws.org/D1forms)

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Blank Sample PQR Form (GMAW & FCAW – page 1) PROCEDURE QUALIFICATION RECORD (PQR)

Company Name

BASE METALS Base Material Welded To Backing Material Other

PQR No.

AWS Group No.

Typ e or Gra

Specificatio n

Thickness

Rev. No.

Size (NPS)

Schedul e

Date

Diameter

JOINT DETAILS Groove Type Groove Angle Root Opening Root Face Backgouging Method POSTWELD HEAT TREATMENT Temperature Time at Temperature Other JOINT DETAILS (Sketch)

PROCEDURE Weld Layer(s) Weld Pass(es) Process Type (Semiautomatic, Mechanized, etc.) Position Vertical Progression Filler Metal (AWS Spec.) AWS Classification Diameter Manufacturer/Trade Name Shielding Gas Composition Flow Rate Nozzle Size Preheat Temperature Interpass Temperature Electrical Characteristics Current Type & Polarity Transfer Mode (GMAW) Power Source Type (cc, cv, etc.) Amps Volts

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—

—

Wire Feed Speed Travel Speed Maximum Heat Input Technique Stringer or Weave Multi or Single Pass (per side) Oscillation (Mechanized/Automatic) Traverse Length Traverse Speed Dwell Time Number of Electrodes Contact Tube to Work Dist. Peening Interpass Cleaning Other Form M-1 (Front)

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(See http://go.aws.org/D1forms)

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Blank Sample PQR Form (SAW – page 1) PROCEDURE QUALIFICATION RECORD (PQR)

Company Name

BASE METALS Base Material Welded To Backing Material Other

PQR No.

AWS Group No.

Typ e or Gra

Specificatio n

Thickness

Rev. No.

Size (NPS)

Schedul e

Date

Diameter

JOINT DETAILS Groove Type Groove Angle Root Opening Root Face Backgouging Method POSTWELD HEAT TREATMENT Temperature Time at Temperature Other JOINT DETAILS (Sketch)

PROCEDURE Weld Layer(s) Weld Pass(es) Process Type (Semiautomatic, Mechanized, etc.) Position Filler Metal (AWS Spec.) AWS Classification Electrode Diameter Electrode/Flux Classification Manufacturer/Trade Name Supplemental Filler Metal Preheat Temperature Interpass Temperature Electrical Characteristics Current Type & Polarity Amps Volts Wire Feed Speed Travel Speed Maximum Heat Input Technique Stringer or Weave

SAW

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39 1

Multi or Single Pass (per side) Number of Electrodes Longitudinal Spacing of Arcs Lateral Spacing of Arcs Angle of Parallel Electrodes Angle of Electrode (Mech./Auto.) Normal To Direction of Travel Oscillation (Mechanized/Automatic) Traverse Length Traverse Speed Dwell Time Peening Interpass Cleaning Other Form M-1 (Front)

(See http://go.aws.org/D1forms)

Form M-1 (Back) (See http://go.aws.org/D1forms)

39 2

Blank Sample PQR Form (Test Results – page 2) PROCEDURE QUALIFICATION RECORD (PQR) TEST RESULTS

PQR No.

Rev. No.

TESTS

✓

Type of Tests Visual Inspection Radiographic Examination Ultrasonic Testing 2 Transverse Root Bends 2 Transverse Face Bends 2 Longitudinal Root Bends 2 Longitudinal Face Bends 2 Side Bends 4 Side Bends 2 Tensile Tests All-Weld-Metal Tensions 3 Macroetch 4 Macroetch CVN Tests

Clause/Figure(s) Reference 4.9.1 4.9.2.1 4.9.2.1 4.9.3.1/Fig. 4.8 4.9.3.1/Fig. 4.8 4.9.3.1/Fig. 4.8 4.9.3.1/Fig. 4.8 4.9.3.1/Fig. 4.9 4.9.3.1/Fig. 4.9 4.9.3.4/Fig. 4.10 4.9.3.6/Figs. 4.14 and 4.18 4.9.4 4.9.4 4 Part D/Fig. 4.28

Acceptance Criteria 4.9.1 4.9.2.2 4.9.2.2 4.9.3.3 4.9.3.3 4.9.3.3 4.9.3.3 4.9.3.3 4.9.3.3 4.9.3.5 4.14.1.3(b) 4.9.4.1 4.9.4.1 4.30 and Table 4.14

Result

Remarks

TENSILE TEST DETAILS Specim en Numb

Width

Thickness

Area

Ultimat e Tensile Load

Ultima te Unit Stress

Type of Failure and Location

TOUGHNESS TEST DETAILS Specim en Numb

Not ch Locat

Specim en Size

Test Temperat ure

Absor bed Ener

Perc ent Sh

Later al Expansi

Average

CERTIFICATION Welder’s Name

ID Number

Stamp Number

Tests Conducted by Laboratory Test Number File Number We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance with the requirements of Clause 4 of AWS D1.1/D1.1M, ( ) Structural Welding Code—Steel. (year)

Title Name Date

Signature

Example PQR (GMAW & FCAW – page 1) PROCEDURE QUALIFICATION RECORD (PQR) Red Inc. Company Name

BASE METALS Base Material Welded To Backing Material Other JOINT DETAILS Groove Type Groove Angle Root Opening Root Face Backgouging Method

0 Rev. No.

231 PQR No.

Specificatio nASTM A131 ASTM A131 ASTM A131

AWS Group No. I I I

Typ e or Gra A A A

Thickness 1 in 1 in 1/4 in

Size (NPS) – –

Schedul e – –

01/18/20 15 Date

Diameter – –

Single V Groove Butt Joint 35° included 1/4 in – None –

POSTWELD HEAT TREATMENT Temperature – Time at Temperature – Other

–

JOINT DETAILS (Sketch)

PROCEDURE Weld Layer(s) Weld Pass(es) Process Type (Semiautomatic, Mechanized, etc.)

Position Vertical Progression Filler Metal (AWS Spec.) AWS Classification Diameter Manufacturer/Trade Name Shielding Gas Composition Flow Rate Nozzle Size Preheat Temperature Interpass Temperature Electrical Characteristics Current Type & Polarity Transfer Mode (GMAW) Power Source Type (cc, cv, etc.) Amps Volts

– 1 FCA W Semiautomati c 4G – A5.20 E71T1C 0.045 in –

– 2–8 FCA W Semiautomati c 4G – A5.20 E71T1C 0.045 in –

– 9–11 FCA W Semiautomati c 4G – A5.20 E71T1C 0.045 in –

– 12–15 FCA W Semiautomati c 4G – A5.20 E71T1C 0.045 in –

– 16 FCA W Semiautomati c 4G – A5.20 E71T1C 0.045 in –

100%

100%

100%

100%

100%

CO2 45–55 cfh#4 75° min. 75°– 350° — DCEP – – 180 26

CO2 45–55 cfh#4 75° min. 75°– 350° — DCEP – – 200 27

CO2 45–55 cfh#4 75° min. 75°– 350° — DCEP – – 200 27

CO2 45–55 cfh#4 75° min. 75°– 350° — DCEP – – 200 27

CO2 45–55 cfh#4 75° min. 75°– 350° — DCEP – – 200 27

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Wire Feed Speed Travel Speed Maximum Heat Input Technique Stringer or Weave Multi or Single Pass (per side) Oscillation (Mechanized/Automatic) Number of Electrodes Contact Tube to Work Dist. Peening Interpass Cleaning Other Form M-1 (Front)

(Amps ) 8 ipm – — Stringe r Multipa ss – 1 3/4–1 inNone Wire Brush

(Amps )10 ipm – — Stringe r Multipa ss – 1 3/4–1 inNone Wire Brush

(Amps )11 ipm – — Stringe r Multipa ss – 1 3/4–1 inNone Wire Brush

(Amps )9 ipm – — Stringe r Multipa ss – 1 3/4–1 inNone Wire Brush

(See http://go.aws.org/D1forms)

(Amps )11 ipm – — Stringe r Multipa ss – 1 3/4–1 inNone Wire Brush

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Example PQR (GMAW & FCAW – page 2) PROCEDURE QUALIFICATION RECORD (PQR) TEST RESULTS 0 231 PQR No.

Rev. No.

TESTS ✓ ✓ ✓

✓ ✓ ✓

✓

Type of Tests Visual Inspection Radiographic Examination Ultrasonic Testing 2 Transverse Root Bends 2 Transverse Face Bends 2 Longitudinal Root Bends 2 Longitudinal Face Bends 2 Side Bends 4 Side Bends 2 Tensile Tests All-Weld-Metal Tensions 3 Macroetch 4 Macroetch CVN Tests

Clause/Figure(s) Reference 4.9.1 4.9.2.1 4.9.2.1 4.9.3.1/Fig. 4.8 4.9.3.1/Fig. 4.8 4.9.3.1/Fig. 4.8 4.9.3.1/Fig. 4.8 4.9.3.1/Fig. 4.9 4.9.3.1/Fig. 4.9 4.9.3.1/Fig. 4.10 4.9.3.1/Figs. 4.14 and 4.18 4.9.4 4.9.4 4 Part D/Fig 4.28

Acceptance Criteria 4.9.1 4.9.2.2 4.9.2.2 4.9.3.3 4.9.3.3 4.9.3.3 4.9.3.3 4.9.3.3 4.9.3.3 4.9.3.5 4.14.1.3(b) 4.9.4.1 4.9.4.1 4.30 and Table 4.14

Result Acceptable Acceptable

Acceptable Acceptable Acceptable

Remarks

< 1/16 in Opening *See Note

Notes: *All-Weld-Metal Tension: T/Y: 83 100/72 600 psi, Elongation in 2 in: 28%, Laboratory Test No. PW 231 TENSILE TEST DETAILS Specim en Numb 231-1 231-2

Width 0.75 in 0.75 in

Thickness 100 in 100 in

Area 0.75 in2 0.75 in2

Ultimat e Tensile Load 52 500 lb 52 275 lb

Ultima te Unit Stress 70 000 psi 69 700 psi

Type of Failure and Location Ductile/Weld Metal Ductile/Weld Metal

TOUGHNESS TEST DETAILS Specim en Numb 231-7 231-8 231-9

Not ch Locat BM BM BM

Specim en Size 10 10 mm 10 10 mm10 10 mm

Test Temperat ure –20°F –20°F –20°F

Absor bed Enerft·lb 126 124 ft·lb 125 ft·lb

Perc ent Sh 50% 50% 50%

Later al Expansi 45 mils 45 mils 45 mils

231-10 231-11 231-12

HAZ HAZ HAZ

10 10 mm10 10 mm 10 10 mm

–20°F –20°F –20°F

86 ft·lb 84 ft·lb 85 ft·lb

50% 50% 50%

45 mils 45 mils 45 mils

231-13 231-14 231-14

WM WM WM

10 10 mm 10 10 mm10 10 mm

–20°F –20°F –20°F

27 ft·lb 29 ft·lb 28 ft·lb

50% 50% 50%

45 mils 45 mils 45 mils

Average

125/50/45

85 ft·lb 50% 45 mils

28 ft·lb 50% 45 mils

CERTIFICATION Welder’s Name W. T. Williams

Tests Conducted by Laboratory Test Number File Number

ID Number 261

Stamp Number –

Red Inc. & ABC Testing PQR 231 (per D. Miller) WeldingForms/PQR231.pdf

We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance with the requirements of Clause 4 of AWS D1.1/D1.1M, ( ) Structural Welding Code—Steel. (year) Title

Q.C. Mgr. Name R. M. Boncrack Date 12/15/2015

Signature

Blank Sample WPS Form (GTAW & SMAW) WELDING PROCEDURE SPECIFICATION (WPS)

Company Name

WPS No.

Authorized by

BASE METALS Base Material Welded To Backing Material Other

Date

Specificatio n

BASE METAL THICKNES CJP Groove Welds CJP Groove w/CVN PJP Groove Welds Fillet Welds DIAMETER

As-Welded

JOINT DETAILS Groove Type Groove Angle Root Opening Root Face Backgouging Method POSTWELD HEAT TREATMENT Temperature Time at Temperature Other JOINT DETAILS (Sketch)

PROCEDURE Weld Layer(s) Weld Pass(es) Process Type (Manual, Mechanized, etc.) Position Vertical Progression Filler Metal (AWS Spec.) AWS Classification Diameter Manufacturer/Trade Name Shielding Gas Compos. (GTAW) Flow Rate (GTAW)

Typ e or Gra

With PWHT

AWS Group No.

Supporting PQR(s)

Rev. No.

Date

CVN Report

Nozzle Size (GTAW) Preheat Temperature Interpass Temperature Electrical Characteristics Electrode Diameter (GTAW) Current Type & Polarity Amps Volts Cold or Hot Wire Feed (GTAW) Travel Speed Maximum Heat Input Technique Stringer or Weave Multi or Single Pass (per side) Oscillation (GTAW Mech./Auto.) Traverse Length Traverse Speed Dwell Time Peening Interpass Cleaning Other Form M-2

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(See http://go.aws.org/D1forms)

Blank Sample WPS Form (GMAW & FCAW) WELDING PROCEDURE SPECIFICATION (WPS)

Company Name

WPS No.

Authorized by

BASE METALS Base Material Welded To Backing Material Other

BASE METAL THICKNES CJP Groove Welds CJP Groove w/CVN PJP Groove Welds Fillet Welds DIAMETER

Date

Specificatio n

As-Welded

Typ e or Gra

Supporting PQR(s)

AWS Group No.

With PWHT

JOINT DETAILS Groove Type Groove Angle Root Opening Root Face Backgouging Method POSTWELD HEAT TREATMENT Temperature Time at Temperature Other JOINT DETAILS (Sketch)

PROCEDURE Weld Layer(s) Weld Pass(es) Process Type (Semiautomatic, Mechanized, etc.) Position Vertical Progression Filler Metal (AWS Spec.) AWS Classification Diameter Manufacturer/Trade Name Shielding Gas (Composition) Flow Rate Form M-2

(See http://go.aws.org/D1forms)

39 6

Rev. No.

Date

CVN Report

Nozzle Size Preheat Temperature Interpass Temperature Electrical Characteristics Current Type & Polarity Transfer Mode Power Source Type (cc, cv, etc.) Amps Volts Wire Feed Speed Travel Speed Maximum Heat Input Technique Stringer or Weave Multi or Single Pass (per side) Oscillation (Mechanized/Automatic) Traverse Length Traverse Speed Dwell Time Number of Electrodes Contact Tube to Work Distance Peening Interpass Cleaning Other

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39 7

Blank Sample WPS Form (SAW) WELDING PROCEDURE SPECIFICATION (WPS)

Company Name

WPS No.

Authorized by

BASE METALS Base Material Welded To Backing Material Other

Date

BASE METAL THICKNES CJP Groove Welds CJP Groove w/CVN PJP Groove Welds Fillet Welds DIAMETER

As-Welded

Supporting PQR(s)

Date

CVN Report

AWS Group No.

Typ e or Gra

Specificatio n

Rev. No.

With PWHT

JOINT DETAILS Groove Type Groove Angle Root Opening Root Face Backgouging Method POSTWELD HEAT TREATMENT Temperature Time at Temperature Other JOINT DETAILS (Sketch)

PROCEDURE Weld Layer(s) Weld Pass(es) Process Type (Semiautomatic, Mechanized, etc.) Position Filler Metal (AWS Spec.) AWS Classification Electrode Diameter Electrode/Flux Classification Manufacturer/Trade Name Supplemental Filler Metal Preheat Temperature Interpass Temperature Electrical Characteristics

SAW

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Current Type & Polarity Amps Volts Wire Feed Speed Travel Speed Maximum Heat Input Technique Stringer or Weave Multi or Single Pass (per side) Number of Electrodes Longitudinal Spacing of Arcs Lateral Spacing of Arcs Angle of Parallel Electrodes Angle of Electrode (Mech./Auto.) Normal To Direction of Travel Oscillation (Mechanized/Automatic) Traverse Length Traverse Speed Dwell Time Peening Interpass Cleaning Other Form M-2

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(See http://go.aws.org/D1forms)

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Example WPS (Prequalified) WELDING PROCEDURE SPECIFICATION (WPS) LECO Company Name C. W. Hayes Authorized by

BASE METALS Base Material Welded To Backing Material Other

BASE METAL THICKNES CJP Groove Welds CJP Groove w/CVN PJP Groove Welds Fillet Welds DIAMETER JOINT DETAILS Groove Type Groove Angle Root Opening Root Face Backgouging Method

Date Typ e or Gra – – –

Specificatio nASTM A36 ASTM A36 ASTM A36

As-Welded > 3/4–2.5 in – – – –

With PWHT – – – – –

Single V Groove Butt Joint 20° 5/8 in – None –

POSTWELD HEAT TREATMENT Temperature N.A. Time at Temperature – Other

AWS Group No. II II –

–

JOINT DETAILS (Sketch)

PROCEDURE Weld Layer(s) Weld Pass(es) Process Type (Semiautomatic, Mechanized, etc.) Position Filler Metal (AWS Spec.) AWS Classification Electrode Diameter Electrode/Flux Classification Manufacturer/Trade Name Supplemental Filler Metal

All All SAW Mechanize d F A5.17 EM12K 5/32 in F7A2EM12K (Flux XYZ) –

W2081 WPS No. None (Prequalified) Supporting PQR(s)

2 Rev.01/03/2015 No. Date No CVN Report

Preheat Temperature Interpass Temperature Electrical Characteristics Current Type & Polarity Amps Volts Wire Feed Speed Travel Speed Maximum Heat Input Technique Stringer or Weave Multi or Single Pass (per side) Number of Electrodes Longitudinal Spacing of Arcs Lateral Spacing of Arcs Angle of Parallel Electrodes Angle of Electrode (Mech./Auto.) Normal To Direction of Travel Oscillation (Mechanized/Automatic) Traverse Length Traverse Speed Dwell Time Peening Interpass Cleaning Other

150°F min. 500°F max. — DCEP 500–600 26–30 – 20–25 ipm– — Stringer Multipass 1 – – – 5° ± 2° 90° ± 2° None – – – None Slag Removed –

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Example WPS (Single-Process) WELDING PROCEDURE SPECIFICATION (WPS) RED Inc. Company Name J. Jones Authorized by

BASE METALS Base Material Welded To Backing Material Other

BASE METAL THICKNES CJP Groove Welds CJP Groove w/CVN PJP Groove Welds Fillet Welds DIAMETER JOINT DETAILS Groove Type Groove Angle Root Opening Root Face Backgouging Method

Date Typ e or Gra A A A

Specificatio nASTM A131 ASTM A131 ASTM A131

As-Welded 3/4–1-1/2 in – – – –

With PWHT – – – – –

Single V Groove Butt Joint 35° included 1/4 in – None –

POSTWELD HEAT TREATMENT Temperature None Time at Temperature – Other

–

JOINT DETAILS (Sketch)

PROCEDURE Weld Layer(s) Weld Pass(es) Process Type (Semiautomatic, Mechanized, etc.) Position Vertical Progression Filler Metal (AWS Spec.) AWS Classification Diameter Manufacturer/Trade Name Shielding Gas (Composition) Flow Rate

All All FCAW Semiauto OH – A5.20 E71T-1C 0.045 in – 100% CO 45–55 2 cfh

AWS Group No. I I I

2010 WPS No. 231 Supporting PQR(s)

0 Rev.12/01/2015 No. Date No CVN Report

Nozzle Size Preheat Temperature Interpass Temperature Electrical Characteristics Current Type & Polarity Transfer Mode Power Source Type (cc, cv, etc.) Amps Volts Wire Feed Speed Travel Speed Maximum Heat Input Technique Stringer or Weave Multi or Single Pass (per side) Oscillation (Mechanized, Automatic) Number of Electrodes Contact Tube to Work Dist. Peening Interpass Cleaning Other Form M-2

#4 60° min. 60°–350° — DCEP – CV 180–220 25–26 (Amps) 8–12 ipm – — Stringer Multipass – 1 1/2–1 in None Wire Brush – (See http://go.aws.org/D1forms)

WPS QUALIFICATION TEST RECORD FOR ELECTROSLAG AND ELECTROGAS WELDING PROCEDURE SPECIFICATION Material

TEST RESULTS

specification Welding process Position

Reduced-section tensile test Tensile strength, psi

of

1.

welding Filler

metal

Filler

metal

2.

specification classification Filler metal Flux

All-weld-metal tension test Shielding

gas

point Thickness range Single

this or

Tensile Yield point/strength,

strength,

psi psi

Flow rate Gas dew test qualifies multiple Single or

Elongation in 2 in, %

pass multiple arc Welding current Preheat temperature Postheat temperature

Welder’s

Side-bend tests

name

Guide tube Guide tube Guide tube Vertical rise speed Traverse Traverse

1.

3. 4.

flex composition diameter

2.

length

Radiographic-ultrasonic examination

speed

RT report no. UT report no.

Dwell Type of molding shoe VISUAL INSPECTION (Table 6.1, Cyclically loaded limitations)

Impact tests Size of specimen

Appearance

Test temp

Undercut

Ft·lb: 1.

Piping porosity

5.

Test date

High

Witnessed by

Laboratory test no.

2. 6.

3. Avg. Low

WELDING PROCEDURE P a s

Electro de Size

Welding Current Amperes

Volts

Joint Detail

40 0

4.

We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in conformance with the requirements of Clause 4 of AWS D1.1/D1.1M, ( ) Structural Welding Code—Steel. (year)

Procedure no.

Manufacturer or Contractor

Revision no.

Authorized by Date

Form M-3

(See http://go.aws.org/D1forms)

40 1

Sample Welder Qualification Blank Form (SingleProcess) WELDER, WELDING OPERATOR, OR TACK WELDER PERFORMANCE QUALIFICATION TEST RECORD Name ID Number Stamp No. Company Division

BASE METALS Base Material Welded To

Test Date Record No. Std. Test No. WPS No. Qualified To

OPTION AL PHOTO ID

Specificatio n

Typ e or Gra

VARIABLES Type of Weld Joint Base Metal

AWS Group No.

Size (NPS)

Schedul e

Actual Values

Groove

Rev.

Thicknes s

Diameter

RANGE QUALIFIED

Fillet

Groove

Fillet

Plate Thickness Pipe/Tube Thickness Pipe Diameter Welding Process Type (Manual, Semiautomatic, Mechanized, Automatic)

Backing Filler Metal (AWS Spec.) AWS Classification F-Number Position Groove – Plate & Pipe 24 in Groove – Pipe < 24 in Fillet – Plate & Pipe 24 in Fillet – Pipe < 24 in Progression GMAW Transfer Mode Single or Multiple Electrodes Gas/Flux Type TEST RESULTS Type of Test

Acceptan ce Criteri

Results

Remarks

CERTIFICATION Test Conducted by Laboratory Test Number File Number We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance with the requirements of Clause 4 of AWS D1.1/D1.1M ( ) Structural Welding Code—Steel. (year)

Manufacturer or Contractor

Authorized by Date

Form M-4

(See http://go.aws.org/D1forms)

Example Welder Qualification (Single-Process) WELDER, WELDING OPERATOR, OR TACK WELDER PERFORMANCE QUALIFICATION TEST RECORD Name ID Number Stamp No. Company Division

Z. W. Elder 00-001-ZWE ZWE-1 RED Inc. –

BASE METALS Base Material Welded To

Test Date Record No. Std. Test No. WPS No. Qualified To

OPTION AL PHOTO ID

Specificatio nASTM A36 ASTM A36

Typ e or Gra UNS K02600 UNS K02600

VARIABLES

AWS Group No. I I

Size (NPS) – –

Actual Values

Type of Weld Joint

Plate – Groove (Fig. 4.31) with Backing

Base Metal

Group I to Group I Groove 3/8 in – –

Plate Thickness Pipe/Tube Thickness Pipe Diameter Welding Process Type (Manual, Semiautomatic,

Fillet – – –

12/12/2015 WPQ-001 ST-001 WPS-001 AWS D1.1

Schedul e – –

Diameter – –

Groove 1/8 in – 3/4 in 1/8 in – 3/4 in 24 in min.

Fillet 1/8 in min. Unlimited Unlimited GMAW

Semiautomatic

Backing Filler Metal (AWS Spec.) AWS Classification F-Number Position Groove – Plate and Pipe 24 in Groove – Pipe < 24 in Fillet – Plate and Pipe 24 in Fillet – Pipe < 24 in Progression GMAW Transfer Mode Single or Multiple Electrodes Gas/Flux Type

Thicknes s 3/8 in 3/8 in

RANGE QUALIFIED Groove, Fillet, Plug, and Slot Welds (T-, Y-, K-Groove PJP only) Any AWS D1.1 Qualified Base Metal

GMAW

Mechanized, Automatic)

Rev. 0 0 0

Semiautomatic, Mechanized, Automatic

With A5.18 ER70S-6 – 2G, 3G, and 4G

With (incl. Backgouging and Backwelding) A5.xx All – All – All All Vertical Up Spray, Pulsed, Globular Single A5.xx Approved

Vertical Up Globular Single A5.32 SG-C

TEST RESULTS Acceptan ce Criteri 4.9.1 4.9.3.3 4.9.3.3

Type of Test Visual Examination per 4.9.1 Each Position: 1 Root Bend per 4.8.3.1 and Fig. 4.8 Each Position: 1 Race Bend per 4.9.3.1 and Fig. 4.8

Results Acceptable Acceptable Acceptable

Remarks – – 3G: Small (