At s Generator Wiring Diagrams
Short Description
Electrical Wiring...
Description
“Smart” Automatic Power Transfer Systems Models 1000, 1500, 3000, 3500
Wire Connections for Various Generators
HONDA EM Series, EX Series
(NOTE: These instructions are not intended for Honda’s “i” models. Call GenTran for wiring instructions on Honda’s “i” models.)
WHITE
RED
GREEN
BLACK
YELLOW
Black Remote Start Box on GEN
BROWN Remove Nylon plug jacket to inspect for proper Polarity
Cable provided with Honda Remote Start Kit
Receptacle on Black Box
RED
RED
WHITE
ORANGE
BLACK
BLUE
GREEN
BLACK
BROWN YELLOW
Ignition Switch on Generator: • Leave OFF for EM 3500, EM5000, EX4500 and EX5500 • Turn to ON for EM6000GPA propane unit
To connect the Honda Remote Start cable to the GenTran PowerStay ATS Low Voltage Cable, cut the Honda-furnished cable to a convenient length, and strip off approx. 3” of outer jacket, and strip the four conductors inside. Then connect with wire connectors to the GenTran PowerStay ATS cable per the diagram below.
GenTran PowerStay Low Voltage Cable
} {
BLUE
ON/OFF
ORANGE
CRANK
BLACK
BATT –
RED
BATT + Green Terminal Block on GenTran PowerStay ATS PC board
NOTE: Jumpers on GenTran PowerStay ATS system PC board should already be set to "Pull-Up" position (see page 16 of Installation Manual). No need to change jumper position.
HONDA EB12D Diesel Portable Cable provided with Honda Remote Start Kit
{
BLACK
ON/OFF
YELLOW
CRANK
GREEN
BATT –
WHITE
BATT +
}
IMPORTANT: • Output switch on generator should be ON • Ignition switch on generator should be ON
Green Terminal Block on GenTran PowerStay ATS PC board
NOTE: Jumpers on GenTran PowerStay ATS system PC board should already be set to "Pull-Up" position (see page 16 of Installation Manual). No need to change jumper position.
Automatic Power Transfer Systems Models 1000, 1500, 3000, 3500
Wire Connections for Various Generators
Coleman PM400911, PM401211, and PM400911-001 GenTran PowerStay ATS Terminal Block
Low Voltage Wire Color
Generator Junction Box
ON/OFF/RUN
BLUE
ATS-2
CRANK/START
ORANGE
Not Used
BATT – (minus)
BLACK
Ground Terminal
BATT + (plus)
RED
ATS-1
NOTE: Jumpers on GenTran PowerStay ATS system PC board should already be set to "Pull-Up" position (see page 16 of Installation Manual). No need to change jumper position.
Coleman Model PM0621512 - 15KW Stationary Generator GenTran PowerStay ATS Terminal Block
Low Voltage Wire Color
Generator Junction Box
ON/OFF/RUN
BLUE
4
CRANK/START
ORANGE
1
BATT – (minus)
BLACK
Ground Terminal
BATT + (plus)
RED
2
NOTE: Jumpers on GenTran PowerStay ATS system PC board should already be set to "Pull-Up" position (see page 16 of Installation Manual). No need to change jumper position.
Coleman Model PM402511 - 25KW Stationary Generator GenTran PowerStay ATS Terminal Block
Low Voltage Wire Color
Generator Junction Box
ON/OFF/RUN
BLUE
ATS + (12)
CRANK/START
ORANGE
Not Used
BATT – (minus)
BLACK
ATS – (9) Ground Terminal
BATT + (plus)
RED
(1) Run Red wire directly to BATT + terminal on generator battery
NOTE: Jumpers on GenTran PowerStay ATS system PC board should be changed to "PullDOWN" position (see page 16-17 of Installation Manual).
Automatic Power Transfer Systems Models 1000, 1500, 3000, 3500
Wire Connections for Various Generators
Cummins RS12000 with Onan engine GenTran PowerStay ATS Terminal Block
Low Voltage Wire Color
Generator Junction Box
ON/OFF/RUN
BLUE
TB 1-5
CRANK/START
ORANGE
NOT USED
BATT – (minus)
BLACK
TB 1-13 Ground
BATT + (plus)
RED
TB 1-2
NOTE: Jumpers on GenTran PowerStay ATS system PC board should be changed to a "Pull-DOWN" position (see page 16-17 of Installation Manual).
Cummins RS20000 with Ford engine GenTran PowerStay ATS Terminal Block
Low Voltage Wire Color
Generator Junction Box
ON/OFF/RUN
BLUE
TB 1-3
CRANK/START
ORANGE
NOT USED
BATT – (minus)
BLACK
TB1-6
BATT + (plus)
RED
TB1-2
NOTE: Jumpers on GenTran PowerStay ATS system PC board should already be set to "Pull-Up" position (see page 16 of Installation Manual). No need to change jumper position.
Generac/Guardian – 7kW, 12kW, 15kW Stationary GenTran PowerStay ATS Terminal Block
Low Voltage Wire Color
Generator Junction Box
ON/OFF/RUN
BLUE
#178
CRANK/START
ORANGE
NOT USED
BATT – (minus)
BLACK
Ground Terminal
BATT + (plus)
RED
#183
MODELS: 4673, 4674, 4675 NOTE: Jumpers on GenTran PowerStay ATS system PC board should already be set to "Pull-Up" position (see page 16 of Installation Manual). No need to change jumper position.
Automatic Power Transfer Systems Models 1000, 1500, 3000, 3500
Wire Connections for Various Generators
Kohler Models 8.5RES and 12RES Stationary Generators GenTran PowerStay ATS Terminal Block
Low Voltage Wire Color
External Relay* (See Note Below)
Kohler ADC Controller
ON/OFF
BLUE
12 VDC coil “+” (plus)
NOT USED
CRANK/START
ORANGE
NOT USED
NOT USED
BATT – (minus)
BLACK
12 VDC Coil “–” (minus)
P1-27
BATT + (plus)
RED
P1-25 and P1-26 to Normally Open contacts
P1-24
NOTE: Jumpers on GenTran PowerStay ATS system PC board should already be set to "Pull-Up" position (see page 16 of Installation Manual). No need to change jumper position.
*External Relay REQUIRED. Kohler’s remote start/stop circuit is a dry circuit that has blocking diodes. Normally, the GenTran PowerStay Automatic Transfer System (ATS) uses one of the two wires in this circuit to read the condition of the battery as well as to charge the battery. However, the blocking diodes prevent this system from working. Therefore, an external relay (Type SPNO w/ 12VDC coil) must be installed in the controller box to close and open this dry circuit. A suggested external relay and socket is available through Grainger – Part numbers # 5Z486 (relay) and # 6JG21 (socket) at an approximate cost of $17. Onboard Battery Charger on Generator is NOT USED. Kohler provides a battery charger on the generator, and a separate 120 volt wire is supplied in the package. However, the GenTran PowerStay Automatic Transfer System has a built-in battery monitor and charger, this onboard charger included with the Kohler kit is not used.
Winco – PSS8, PSS12, PSS15 Packaged Standby Generators GenTran PowerStay ATS Terminal Block
Low Voltage Wire Color
Generator (WT) Junction Box
ON/OFF
BLUE
WT #24
CRANK/START
ORANGE
WT #22
BATT – (minus)
BLACK
WT #1
BATT + (plus)
RED
WT #5
NOTE: Jumpers on GenTran PowerStay ATS system PC board should already be set to "Pull-Up" position (see page 16 of Installation Manual). NO need to change jumper position.
NOTE: Winco engineers suggest that the 3/4 amp fuse in the Battery “+” line in the generator be changed to a 3 or 4 or 5 amp type AGC fuse so that the integrated charger in our ATS system will not blow the fuse. The 120-volt wire intended to be run from the house to the generator for the Winco charger does NOT need to be used since our integrated charger will charge the generator battery.
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