astra z14xe

Telephone: Fax: BR. Registracione tablice: Notes

Specified value

Measured value

Vehicle identification No. of cylinders

Type 4/DOHC

Capacity (Fiscal)

cc 1389

Compression ratio

:1 10,5

Suitable for unleaded petrol

Yes

Minimum octane rating

RON 91

Ignition system

Make GM

Ignition system

Type Multitec-S

Ignition system

Description Map-DI

Trigger location

Cam/ Crankshaft

Fuel system

Make GM

Fuel System

Type Multec-S

Fuel System

Description MFI-s

Air metering

Type MAP

Combined ignition and fuel ECM

Yes

Diagnostic socket

Yes

Ignition system Ignition coil supply voltage

+ with ballast V 12,0

Firing order

1-3-4-2

Tuning and emissions Ignition timing - basic BTDC

°Engine/rpm Not adjustable

Ignition advance checks

°Engine/rpm ECM Controlled

Idle speed

rpm 820±110 Not adjustable

Oil temperature for CO test

°C 80

CO level at idle speed - tailpipe

Vol. % CO 0,5 Max Not adjustable

HC level at idle speed

ppm 100

CO2 level at idle speed

Vol. % CO2 14,5-16

O2 level at idle speed

Vol. % O2 0,1-0,5

Increased idle speed for CO test

rpm 2800-3200

CO content at increased idle speed

Vol. % 0,3

Lambda at increased idle

λ

0,97-1,03

Spark plugs Spark plugs

Original equipment Bosch

Spark plug

Type FLR8LDCU

Electrode gap

mm 0,9-1,1

Spark plugs

Make Bosch

Spark plug

Type FLR8LDCU

Electrode gap

mm 1,0

Manufacturer: Opel/Vauxhall

Model: Astra-G 1,4

Engine code: Z14XE

Output: 66 (90) 6000

Tuned for: R-Cat

Year: 2000-05

 © Autodata Limited 2007 7/29/2010 V6.410-

Fuel system System pressure

bar 3,8

Service checks and adjustments Valve clearance -INLET

mm Hydraulic

Valve clearance -EXHAUST

mm Hydraulic

Compression pressure

bar 17

Oil pressure

bar/rpm 1,5/820

Thermostat opens

°C 92

Lubricants and capacities Engine oil grade - cold climate

SAE 0W/30 Semi-synthetic

Engine oil grade - moderate climate

SAE 10W/40 Semi-synthetic

Engine oil grade - hot climate

SAE 10W/40 Semi-synthetic

Engine oil classification

API/ACEA SJ/A3-98

Engine oil grade - alternative - moderate climate Engine oil classification - alternative - moderate climate

SAE 0W/30 Synth API/ACEA SJ/A3-98

Engine with filter(s)

litres 3,25

158

Manual gearbox oil grade

SAE

157

Manual gearbox 4/5 speed

litres

116

Automatic transmission fluid

Type

Automatic transmission (drain & refill)

litres 4,0

Cooling system

litres 6,3 AC=6,6

Brake fluid

Type DOT 4

Brake fluid

litres 0,5

Power steering fluid

Type 90 544 116

Power steering fluid

litres 0,7-1,1

Tightening torques Cylinder head instructions Cylinder head Renew bolts Yes Stage 1

Tighten 25 Nm

Stage 2

Tighten 90°

Stage 3

Tighten 90°

Stage 4

Tighten 90°

Stage 5

Tighten 45°

Other tightening torques Main bearings 20

Renew bolts/nuts Yes

Main bearings

Stage 1

Big end bearings

Renew bolts/nuts Yes

Big end bearings

Stage 1 25 Nm

Big end bearings

Stage 2 30°

Oil pump to cylinder block 133

Sump bolts

126

Sump drain bolt

21

Flywheel/driveplate

10 Nm

Clutch to f lywheel 77

Crankshaft pulley/damper centre bolt

69

Camshaft sprocket/gear

3

15 Nm

Camshaft carrier/cap

8 Nm

Camshaft/rocker cover

8 Nm

Inlet manifold to cylinder head

20 Nm

Manufacturer: Opel/Vauxhall

Model: Astra-G 1,4

Engine code: Z14XE

Output: 66 (90) 6000

Tuned for: R-Cat

Year: 2000-05

 © Autodata Limited 2007 7/29/2010 V6.410-

3

Exhaust manifold to cylinder head

22 Nm

3

Exhaust downpipe to manifold

20 Nm

Spark plugs

25 Nm

Fuel rail

8 Nm

Crankshaft position (CKP) sensor/engine speed (RPM) sensor

8 Nm

Camshaft position (CMP) sensor

8 Nm

Engine coolant temperature (ECT) sensor

20 Nm

Lambda sensor (Oxygen)

40 Nm

Knock sensor (KS)

20 Nm

Engine oil pressure switch

30 Nm

219

Front hub

214

Steering wheel

20 Nm

Steering track rod end

60 Nm

3

Brake disc to hub

Front 5 Nm

Brake caliper to carrier

Front 27 Nm

Brake caliper carrier to hub

Front 100 Nm

Brake disc to hub

Rear 4 Nm

Brake caliper to carrier

Rear 25 Nm

Brake caliper carrier to hub

Rear 100 Nm

Road wheels

110 Nm

Starting and charging Battery

V/RC(Ah) 12

Maximum cranking amps

A 650

Alternator output at engine speed

A/V/rpm 70/14/6000

Brake disc and drum dimensions Minimum disc thickness - ventilated

Front 21 mm

Minimum disc thickness

Rear 8 mm

Disc thickness variation

Front 0,010 mm

Disc thickness variation

Rear 0,010 mm

Disc runout

Front 0,11mm

Disc runout

Rear 0,13 mm

Maximum drum diameter

Rear 231 mm

Minimum pad thickness

Front 2 mm

Minimum pad thickness

Rear 2 mm

Minimum shoe thickness

Rear 1 mm

Parking brake travel

No. of notches 4-5

Air conditioning Air conditioning refrigerant 159

Type R134a

Air conditioning refrigerant quantity

grams

Air conditioning oil

Type Dens Oil 8

Air conditioning oil quantity

cm³ 150

Air conditioning oil viscosity

ISO 46

Autodata Note 158 Gearbox oil type F13/23/35 = Opel No. 09 120 541 F17 = Opel No. 90 540 998 Autodata Note 157 Manufacturer: Opel/Vauxhall

Model: Astra-G 1,4

Engine code: Z14XE

Output: 66 (90) 6000

Tuned for: R-Cat

Year: 2000-05

 © Autodata Limited 2007 7/29/2010 V6.410-

Gearbox capacity F13 + F17 = 1,6 litres F18 = 1,8 litres F23 = 1,75 litres. Autodata Note 116 Automatic transmission fluid type Opel part No. 09 117 946 Autodata Note 20 Main bearings Use new bolt and tighten in the following stages: 1) 50 Nm 2) 45° 3) 15°. Autodata Note 133 Sump bolts Sump to cylinder block = 10 Nm Sump to transmission = 40 Nm. Autodata Note 126 Sump drain bolt Torx bolt = 10-15 Nm Hexagonal bolt = 45-55 Nm. Autodata Note 21 Flywheel/drive plate Use new bolts and tighten in the following stages: 1) 35 Nm 2) 30° 3) 15° Tighten drive plate to 60 Nm. Autodata Note 77 Crankshaft pulley Use new bolts and tighten in the following stages: 1) 95 Nm 2) 30° 3) 15°. Autodata Note 69 Camshaft sprocket Use new bolts and tighten in the following stages: Manufacturer: Opel/Vauxhall

Model: Astra-G 1,4

Engine code: Z14XE

Output: 66 (90) 6000

Tuned for: R-Cat

Year: 2000-05

 © Autodata Limited 2007 7/29/2010 V6.410-

1) 50 Nm 2) 60° 3) 15°. Autodata Note 3 Use new nuts/bolts.

Autodata Note 219 Front hub Use new nut and tighten as follows: 1) 120 Nm 2) Slacken off 3) 20 Nm + 80° 4) If necessary, turn nut further to align split pin. Autodata Note 214 Use new nuts/bolts. Apply locking fluid.

Autodata Note 159 Refrigerant quantity 2001 = 700 grams 2001→ = 600 grams. →

Cylinder layout

Tightening sequence

Manufacturer: Opel/Vauxhall

Model: Astra-G 1,4

Engine code: Z14XE

Output: 66 (90) 6000

Tuned for: R-Cat

Year: 2000-05

 © Autodata Limited 2007 7/29/2010 V6.410-