October 10, 2022 | Author: Anonymous | Category: N/A
Designation: A 1007 – 00
Standard Specification for
Carbon Steel Wire for Wire Rope1 This standard is issued under the fixed designation A 1007; the number immediately following the designation indicates the year of original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A superscript supersc ript epsilon (e) indicates an editorial change since the last revision or reapproval.
EN 10264-1.2 10264-1.2 Stee Steell Wire Wire and Wire Products—Stee Products—Steell Wire Wire for Wire Rope7 2.4 Industry St Standard: andard: API 9A Speci Specificati fication on for Wire Rope8 2.5 Industry Refe References: rences: AIME/ISS AIME/ ISS Carbo Carbon n Steel, Wire and Rods9 AIAG 02.00 Primary M Metals etals Identification Identification Tag Application9 2.6 Non-Refere Non-Referenced nced Industry Applicable Standar Standards: ds: ISO Std. 2232 Drawn W Wire ire for General Purpose Purpose Non-Alloy Steel Wire Ropes7
1. Scope Scope 1.1 This specification specification cover coverss uncoated uncoated and four classe classess of round, metallic coated, cold-drawn, carbon steel wire for wire rope in five strength levels. This specification specifies: 1.1.1 Dimensional tolerances, 1.1.2 Mechanical characteristics, characteristics, 1.1.3 Chemical composition composition requirement requirements, s, 1.1.4 Coating requirements requirements (if applicable), applicable), and 1.1.5 Packaging requirements. requirements. 1.2 The values stated for for metric equiva equivalents lents are provided provided for informational purposes only.
3. Terminology 3.1 Definitions: 3.1.1 actual diame diameter ter —the — the ari arithm thmeti eticc mea mean n of the mi mininimum and maximum diameter measurements in one location on the wire. 3.1.2 break breaking ing force force level level (Le (Level velss 1,2,3,4 1,2,3,4 or 5)—a wir wiree strength based on the minimum load carrying capability of a designated wire. 3.1.3 drawn-galvanized —a — a zinc coating that is applied to the wire prior to the final cold drawing operation by either an electro-deposition or hot-galvanizing process. 3.1.4 dr drawn-Zn awn-Zn5 5 Al-MM —a — a zinc-a zinc-alum luminu inum m all alloy oy (mis(mischmetal) coating that is applied to the wire prior to the final cold drawing operation by a molten coating process. 3.1.5 final final-coa -coated ted Zn5 Al-M Al-MM M —a — a zinc zinc-al -alumin uminum um alloy alloy (mischmetal) coating that is applied to the wire after the final cold drawing operation by a molten coating process. 3.1.6 final-galvanized —a —a zinc coating that is applied to the wi wire re af afte terr the the fin final al co cold ld dr draw awin ing g op oper erat atio ion n by ei eith ther er an
2. Referenced Documents 2.1 This This specifi specificat cation ion incorp incorpora orates tes,, by dated dated or und undate ated d reference, provisions publications. normative references are cited atfrom their other appropriate place inThese the text and the public pub licati ations ons are lis listed ted.. For date dated d refere references nces,, sub subsequ sequent ent amendments to or revisions of any of these publications apply to this specification only when incorporated in it by amendment or revision. For undated references, the latest edition of the publication referred to would apply. 2.2 ASTM Standards: A 90/A 90M Test Test Method for Weight (Mass) of Coating on Iron or Steel Articles with Zinc or Zinc-Alloy Coatings 2 A 510 Specifi Specificat cation ion for Genera Generall Requir Requirem ement entss for Wire Rods and Coarse Round Wire, Carbon Steel-Coated3 A 938 Te Test st Method for Torsion Te Testing sting of Wire3 B 6 Speci Specificat fication ion for Zinc (Slab Zinc)4 B 750 Speci Specificati fication on for Zinc-5 Zinc-5 % Alum Aluminum inum Misc Mischmet hmetal al Alloy (UNS Z38510) in Ingot Form for Hot-Dip Coatings 4 E 8 Test Test Methods of Tension T Testing esting of Metallic Materials5 E 380 Practice for Use o off International Sy System stem of Units (SI) (the Modernization Metric System)6 2.3 ISO/EN Standa Standards: rds:
electro-deposition or hot-galvanizing process. 3.1.7 nominal diameter —the —the diameter of the wire expressed in inches (millimetres) and specified by the user to designate the wire size. It is the basis for the determination of the values of all characteristics of the wire for acceptance purposes. 3.1.8 ovality—the arithmetic difference between the maximum diameter and the minimum diameter in one location on the wire; it shall not be greater than half the tolerance specified in the respective tables referred to in the following parts of this specification.
1
This specification is under the jurisdiction of ASTM Committee A-1 on Steel, Stainless Steel and Related Alloys and is the direct respon Stainless responsibility sibility of Subcommittee Subcommittee A01.03 on Steel Rod and Wire. Currentt editio Curren edition n approved approved April 10, 2000. Published Published June 2000. 2 Annual Book of ASTM Standards Standards,, Vol 01.06. 3 Annual Book of ASTM Standards Standards,, Vol 01.03. 4 Annual Book of ASTM Standards Standards,, Vol 02.04. 5 Annual Book of ASTM Standards Standards,, Vol 03.01. 6 Annual Book of ASTM Standards Standards,, Vol 14.02.
7
Available from American National Standards Institute, 11 W. 42nd St., 13th Floor, New York, NY 10036. 8 Available from American Petroleum Institute, 1801 K Street, N.W., Washington, DC 20226. 9 Av Available ailable from Automotive Automotive Industry Industry Action Group (AIAG), 26200 Lahser Road, Suite 200, Southfield, MI 48034–7100.
Copyright © ASTM, 100 Barr Harbor Drive, West Conshohocken, PA 19428-2959, United States.
1
A 1007 3.1.9 uncoated wire—the surface of a wire furnished with a residual lube film as a result of cold-drawing said wire.
limits specified in Specification B 750.
4. Orde Ordering ring Information Information 4.1 It is the responsi responsibil bility ity of the purchase purchaserr to spe specif cify y all requirements that are necessary for material ordered under this specificati speci fication. on. Such requirements requirements shall incl include, ude, but are not limited to the following: 4.1.1 Quant Quantity ity (mass), (mass),
6.1 Upon agreement agreement with the purch purchaser aser,, the wire manufacmanufacturer shall apply a steel of suitable chemical composition that will satisfy the properties of the material ordered. 6.2 A quantit quantitati ative ve ana analys lysis is of eac each h cas castt or hea heatt sha shall ll be made by the steel producer or his representative to determine the percentage of the elements specified. The analysis shall be
4.1.2 of material materia l (drawn steel for wire rope) rope), , 4.1.3 Name Wire Wi re type (uncoate (uncoated, d, drawn drawn- orwire final-galva finalgalvanize nized/Zn5 d/Zn5 Al-mm coated), 4.1.4 Wire diameter diameter,, 4.1.5 Wi Wire re strength strength grade (Level 1 thro through ugh 5), 4.1.6 Pack Packaging aging (Section (Section 14), 4.1.7 Cast or heat analysis; analysis; if requ requested ested,, 4.1.8 Cert Certificat ification ion or test report; report; if requested, requested, and 4.1.9 ASTM designati designation on and date of issue issue..
made from test sample preferably taken during thedetermined pouring of the cast or aheat. The chemical composition thus shall be reported, if required, to the purchaser or his representative. 6.3 An ana analys lysis is may be mad madee by the purchas purchaser er from the finished wire. The chemical composition thus determined as to the elem elements ents required shall conform to the product analysis requirements specified in Table 3 of Specification A 510 or as agreed upon between the purchaser and the manufacturer.
5. Mate Material rialss and Manufacture Manufacture
7. Wir Wiree Diameter Diameter
5.1 The base metal rod used in the manufacture manufacture of rope wire shall be rolled from good commercial quality steel. The steel may be either ingot cast or strand cast. 5.2 A sufficien sufficientt disc discard ard shall be made to ensur ensuree free freedom dom from detrimental piping and undue segregation.
7.1 The wire shall be measured measured using a micrometer micrometer with an minimum accuracy of 0.0001 in. (0.002 mm) for all diameters. 7.2 All diameter diameter values measured measured in one location location along the wire shall be within the tolerance limits given in Table 1 for uncoated uncoa ted and drawn drawn-gal -galvaniz vanized ed or drawn drawn-Zn5 -Zn5 Al-MM rope wire or Table Table 2 for final-galvanized or final-coated Zn5 Al-MM rope wire.
6. Chemical Composition Composition
5.3 The wire sha shall ll be col cold-d d-draw rawn n to pro produc ducee the desired desired properties. 5.4 5. 4 Th Thee wi wire re sh shal alll be fu furn rnis ishe hed d in on onee of fiv fivee ty type pes, s, as specified: 5.4.1 Uncoa Uncoated, ted, 5.4.2 Drawn-galvanized, 5.4.3 Final-galvaniz Final-galvanized, ed, 5.4.4 Drawn Zn5/Al-M Zn5/Al-MM, M, and 5.4.5 Fina Finall coate coated d Zn5/A Zn5/Al-MM l-MM.. 5.5 Uncoated, Uncoated, drawn drawn-gal -galvaniz vanized ed and drawn drawn-Zn5 -Zn5 Al-MM wire can be furnished in Levels 1 through 5. Final-galvanized and fina finall-coa coated ted Zn5 Al-MM Al-MM wir wiree is usu usuall ally y fur furnis nished hed in Levels 1 through 4. 5.6 The method utilized utilized in the production production of eith either er drawnor final-galvanized wire types may be by an electro-deposition
8. Tensile Properties 8.1 Tensile Test Procedure: 8.1.1 Standard Standard Testing Method —The — The ten tensil silee tes testt sha shall ll be carried out in accordance with Test Methods E 8. The distance between the grips of the testing machine shall not be less than 8 in. (203 mm). The speed of the movable head of the testing machine, under no load, shall not exceed 1 in./min (0.4 mm/s). Any specimen breaking within 1 in. (25.4 mm) of the jaws may be disregarded and a retest performed. 8.1.2 Alternate Testing Method —The — The ten tensil silee tes testt sha shall ll be carried out in accordance with Test Methods E 8. The loading ratee may be gre rat greate aterr tha than n tha thatt spe specifi cified, ed, dep depend ending ing on the
or 5.6.1 hot-dip galvanizing process at theized option the producer. The slab zinc used in galvanized galvan zincofcoatings shall be shall
num number ber ofittes tests ts to carrie car ried d out the batch inspecti inspe However, shall notbe exceed the ratefor corresponding to a ction. 25on. % elon el onga gati tion on be betw twee een n an anch chor orag ages es in 1 mi min. n. Th Thee mi mini nimu mum m distance between the clamping jaws of the test machine is 4 in. (100 mm). In the event of a dispute, the tensile test shall be carried out strictly in accordance with Test Methods E 8, in particular with regard to the loading rate. 8.1.3 The minimum breaking forces are specified specified in Table Table 3 of this specification, for wire grade Levels 1 through 5. The range in breaking force for a given grade level is based on the
as specified in Specification B 6. 5.7 The method utilized utilized in the production production of Zn5 Al-MM wire types may be either a continuous hot-dip alloy coating or two step coating where the first coating is zinc followed by a final bath having an aluminum content up to 7.2 % to prevent depletion of the aluminum content of the bath. 5.7. 5. 7.1 1 Th Thee ba bath th me meta tall us used ed in co cont ntin inuo uous us ho hott-di dip p Zn Zn-5 -5 Al-MM Al-M M allo alloy y coat coating ing shal shalll meet the chem chemical ical composition composition
TABLE TAB LE 1 Wire Diameter Tolerances Uncoated Uncoated and Drawn-Galvanized or Zn5 Al-MM Rope Wire Diameter Range, in.
Diameter Range, mm
Tolerance, in.
Tolerance, mm
Minus
Plus
Minus
Plus
0.010 to 0.025 incl. Over 0.025 to 0.060 incl.
0.25 to 0.64 incl. Over 0.64 to 1.50 incl.
0.0003 0.0005
0.0007 0.001
0.01 0.01
0.02 0.03
Over 0.060 to 0.093 incl. Over 0.093 to 0.142 incl. Over 0.142 to 0.200 incl. Over 0.200 to .250 incl.
Over Over Over Over
0.001 0.001 0.0015 0.002
0.001 0.0015 0.002 0.002
0.03 0.03 0.04 0.05
0.03 0.04 0.05 0.05
1.50 2.36 3.61 5.08
to to to to
2.36 3.61 5.08 6.35
incl. incl. incl. incl.
2
A 1007 TABLE TAB LE 2 Wire Diameter Tolerances Tolerances Final-Galvanized or Final-Coated Zn5 Al-MM Rope Wire Diameter Range, in.
Diameter Range, mm
0.025 to 0.061 incl. Over 0.061 to 0.079 incl. Over 0.079 to 0.092 incl. Over 0.092 to 0.103 incl. Over 0.103 to 0.119 incl. Over 0.119 to 0.142 incl. Over 0.142 to 0.187 incl. Over 0.187
Tolerance, in.
0.64 to 1.55 incl. Over 1.55 to 2.01 incl. Over 2.01 to 2.34 incl. Over 2.34 to 2.62 incl. Over 2.62 to 3.02 incl. Over 3.02 to 3.61 incl. Over 3.61 to 4.75 incl. Over 4.75
calculated minimum tensile strength requirement (psi). While no maximum values are shown for breaking force, rope wire is generally produced to a tensile strength range of 30 000 psi. The resu resultant ltant minimum minimum brea breaking king force of eith either er uncoa uncoated, ted, drawn-gal drawn -galvaniz vanized ed and drawn drawn-Zn5 -Zn5 Al-MM wire wiress of vario various us levels shall meet or exceed the values shown in Table 3. The
Tolerance, mm
Minus
Plus
Minus
Plus
0.001 0.002 0.003 0.003 0.003 0.003 0.004 0.004
0.001 0.002 0.003 0.003 0.003 0.003 0.004 0.004
0.03 0.05 0.08 0.08 0.08 0.08 0.10 0.10
0.03 0.05 0.08 0.08 0.08 0.08 0.10 0.10
resultant result ant min minimu imum m bre breaki aking ng for force ce for fina final-g l-galv alvani anized zed or final-coated Zn5 Al-MM wire is obtained by reducing reducing the value stated for its level in Table 3 for uncoated wire by 10 %.
TABLE 3 Minim Minimum um Breaking Forces Forces Wire Diamet er er
Minimum Torsional Values (Nunber of Twists in 8 in.) Level 2 Level 3 Level 4
in.
mm
Level 1
0.010 0.011 0.012 0.013 0.014 0.015 0.016 0.017 0.018 0.019 0.020 0.021 0.022 0.023 0.024 0.025 0.026 0.027 0.028 0.029 0.030
0.254 0.279 0.305 0.330 0.356 0.381 0.408 0.432 0.467 0.483 0.508 0.533 0.559 0.584 0.610 0.635 0.680 0.686 0.711 0.737 0.782
274 249 228 211 196 182 171 161 152 144 136 130 124 118 113 109 105 101 97 94 90
254 231 212 196 181 169 156 149 141 133 126 120 115 110 105 101 97 93 90 87 84
234 213 195 180 167 156 146 137 130 123 116 111 106 101 97 93 89 86 83 80 77
218 196 182 168 156 145 136 126 121 114 108 103 96 94 90 86 83 80 77 74 72
0.031 0.032 0.033 0.034 0.035 0.036 0.037 0.038 0.039 0.040 0.041 0.042 0.043 0.044 0.045 0.046 0.047 0.048 0.049 0.050 0.051 0.052 0.053 0.054 0.055
0.787 0.813 0.836 0.864 0.869 0.914 0.940 0.966 0.991 1.02 1.04 1.07 1.09 1.12 1.14 1.17 1.19 1.22 1.24 1.27 1.30 1.32 1.35 1.37 1.40
86 85 82 80 77 75 73 71 69 67 66 64 63 61 60 58 57 56 55 54 53 52 51 50 49
81 78 76 74 72 70 68 66 64 62 61 59 58 57 56 54 53 52 51 50 49 48 47 46 45
75 72 70 68 66 64 62 61 59 57 56 55 53 52 51 50 49 48 47 46 45 44 43 42 41
69 67 65 63 61 60 58 56 55 53 52 51 50 48 47 46 45 44 43 42 42 41 40 39 38
Minimum Breaking ForceA Level 5
Level 1 lbf N
Level 2 lbf N
190 173 158 146 136 126 118 111 105 100 94 90 86 82 78 75 72 70 67 65 62
16 18 22 26 31 36 40 48 50 56 60 68 75 80 85 90 100 110 120 130 140
70 90 100 120 140 180 180 200 230 250 280 310 340 370 400 430 450 490 540 580 630
17 21 25 29 34 39 41 50 53 62 69 73 83 91 100 110 130 130 130 140 150
80 100 120 140 160 180 200 230 250 260 310 340 360 410 450 490 540 580 580 630 670
20 24 29 34 39 45 51 57 64 72 79 87 96 100 110 120 130 140 150 170 180
90 110 130 150 180 200 230 260 290 320 360 390 430 450 490 540 560 630 670 760 810
22 27 32 37 43 49 56 63 71 79 87 100 110 120 130 140 150 160 170 180 190
100 120 150 170 200 220 250 290 320 360 390 450 490 540 580 630 670 720 760 810 850
24 29 31 41 45 53 80 63 73 85 94 100 110 120 130 150 160 170 180 200 210
110 130 160 180 210 240 270 310 340 380 420 450 490 540 580 670 720 730 810 890 940
60 56 57 55 53 52 50 49 48 46 45 44 43 42 41 40 39 36 36 37 36 36 36 34 33
150 160 170 180 190 200 210 220 230 240 250 270 280 300 310 320 340 350 370 380 400 410 430 440 460
670 720 780 810 860 890 940 960 1 030 10 1070 10 1160 11 1210 12 1250 12 1340 13 1360 13 1430 14 1530 15 1560 15 1560 15 1700 17 1760 17 1830 18 1920 19 1960 19 2050 20
160 180 190 200 210 220 230 250 2 60 26 270 27 290 29 300 30 310 31 330 33 340 34 360 36 370 37 390 39 410 41 420 42 440 44 480 48 470 47 490 49 510 51
720 810 850 890 940 960 1030 1120 1160 1210 1290 1340 1380 1470 1520 1610 1650 1740 1830 1870 1960 2050 2100 2180 2270
190 200 210 230 240 250 270 280 300 310 330 340 360 380 390 410 430 450 470 490 500 520 540 580 590
850 890 940 1030 1070 1120 1210 1250 1340 1360 1470 1520 1610 1700 1740 1830 1920 2010 2100 2180 2230 2320 2410 2500 2630
210 220 240 250 25 260 26 2 80 28 3 00 30 3 10 31 3 30 3 40 34 3 60 36 3 80 38 4 00 40 4 20 42 4 30 43 4 50 45 4 70 47 4 90 49 5 10 51 5 30 53 5 60 56 5 80 58 6 00 60 6 20 62 6 40 64
940 980 1070 1120 1160 1250 1340 1360 1470 1520 1610 1700 1780 1870 1920 2010 2100 2180 2270 2380 2500 2580 2670 2780 2850
220 240 250 270 280 300 320 330 350 370 390 410 430 450 470 490 510 540 550 570 610 620 640 660 690
960 10 1 070 1130 11 1210 12 1250 12 1340 13 1430 14 1470 14 1 560 15 1650 16 1740 17 1830 18 1920 19 2010 20 2100 21 2130 21 2270 22 2350 23 2450 24 2500 25 2670 26 2730 27 2850 28 2990 29 3070 30
3
Level 3 lbf N
Level 4 lbf N
Level 5 lbf N
A 1007 TABLE 3 Continued Wire Diamet er er
Minimum Torsional Values (Nunber of Twists in 8 in.) Level 2 Level 3 Level 4
Minimum Breaking ForceA
in.
mm
Level 1
Level 5
Level 1 lbf N
0.056 0.057 0.058 0.059 0.060 0.061 0.062 0.063 0.064 0.065 0.066 0.067 0.068 0.069 0.070 0.071 0.072 0.073 0.074 0.075 0.076 0.077 0.078 0.079 0.080 0.081
1.42 1.45 1.47 1.50 1.52 1.56 1.57 1.60 1.63 1.65 1.68 1.70 1.73 1.75 1.78 1.80 1.83 1.85 1.86 1.91 1.93 1.96 1.98 2.01 2.03 2.03
48 47 46 45 44 44 43 42 42 41 40 40 39 38 38 37 37 36 36 35 35 34 34 33 33 33
44 43 43 42 41 40 40 39 38 38 37 37 36 36 35 35 34 34 33 33 32 32 31 31 30 30
41 40 39 36 38 37 37 36 36 35 34 34 33 33 32 32 31 31 30 30 30 29 29 28 28 28
36 37 36 36 35 35 34 33 33 32 32 31 31 30 30 29 29 29 28 28 27 27 27 26 26 26
33 32 32 31 30 30 29 29 28 28 28 27 27 26 26 26 25 25 24 24 24 23 23 23 22 22
470 490 510 530 540 560 580 600 620 640 680 670 690 710 730 780 780 800 820 840 860 890 910 930 950 960
21 2 100 2180 21 2270 22 2360 23 2410 24 2500 25 2580 25 2670 26 2760 27 2850 28 2940 29 2 990 29 3 070 30 3160 3250 3390 3470 3580 3650 3740 3830 3960 4080 4140 4230 4260
53 5 30 550 55 570 57 580 58 600 60 620 62 640 64 660 66 690 69 710 71 730 73 7 50 75 7 70 77 7 90 79 8 20 82 8 40 84 8 80 88 5 90 59 9 10 91 9 30 93 9 60 96 9 60 96 1010 1030 1080 1090
2360 2450 2540 2580 2670 2760 2850 2940 3070 3160 3250 3340 3430 3520 3650 3740 3830 3960 4050 4140 4280 4380 4500 45 4590 45 4720 47 4850 48
610 630 650 670 690 720 740 760 790 810 840 860 890 910 940 970 990 1 020 10 1 050 10 1 070 10 1100 11 1130 11 1160 1190 1 230 12 1 250 12
2720 2810 2900 2990 3070 3210 3300 3390 3520 3610 3740 3830 3960 4050 4190 4320 4410 4540 45 4680 46 4760 47 4900 49 5030 50 5160 51 5300 53 5430 54 5570 55
67 6 70 6 90 69 7 20 72 7 40 74 7 60 76 7 90 79 8 10 81 8 40 84 8 70 87 8 90 89 9 20 92 9 50 9 80 1000 1030 1080 1090 1120 1150 1180 1210 1240 1280 12 1310 13 1340 13 1370 13
2990 3070 3210 3300 3390 3520 3610 3740 3870 3980 4100 4230 4360 4450 44 4590 45 4720 47 4850 48 4990 49 5120 51 5250 52 5390 53 5520 55 5700 57 5830 58 5970 59 6100 61
710 710 710 710 810 850 830 930 930 960 990 1000 10 1060 10 1160 11 1110 1140 11 1170 11 1 210 12 1 240 12 1 270 12 1 300 13 1 340 13 1 370 1 410 1 440 1 480
32 3 200 3300 33 3430 34 3520 35 3550 35 3790 37 3923 39 4310 43 4140 41 4283 42 4410 44 4540 4630 4810 4940 49 5080 5200 5360 5600 5680 5790 5900 6100 61 6300 63 6400 64 6500 65
0..0 08 83 2 0 0.084 0.085 0.086 0.087 0.088 0.089 0.090 0.091 0.092 0.093 0.094 0.095 0.096 0.097 0.098 0.099 0.100 0.101 0.102 0.103 0.104 0.105 0.106 0.107 0.108 0.109 0.110 0.111 0.112 0.113 0.114 0.115 0.116 0.117 0.118 0.119 0.120 0.121 0.122
2 3 2..0 11 2.13 2.16 2.18 2.21 2.24 2.26 2.29 2.31 2.34 2.36 2.39 2.41 2.44 2.46 2.49 2.51 2.54 2.57 2.59 2.62 2.64 2.67 2.69 2.72 2.74 2.77 2.79 2.82 2.84 2.87 2.90 2.92 2.95 2.97 3.00 3.02 3.05 3.07 3.10
32 2 3 31 31 31 30 30 30 29 29 28 28 28 28 27 27 27 26 26 26 26 25 25 25 25 24 24 24 24 23 23 23 23 22 22 22 22 22 21 21 21
39 0 2 29 29 28 28 28 27 27 27 26 26 26 25 25 25 25 24 24 24 24 23 23 23 23 22 22 22 22 22 21 21 21 21 21 20 20 20 20 20 19
27 7 2 27 26 26 26 25 25 25 24 24 24 24 23 23 23 23 22 22 22 22 21 21 21 21 21 20 20 20 20 20 19 19 19 19 19 18 18 18 18 18
25 5 2 25 24 24 24 23 23 23 23 22 22 22 22 21 21 21 21 20 20 20 20 20 19 19 19 19 19 18 18 18 18 18 18 17 17 17 17 17 17 17
22 2 2 21 21 21 21 20 20 20 20 19 19 19 19 18 18 18 18 18 18 17 17 17 17 17 16 16 16 16 16 16 15 15 15 15 15 15 15 14 14 14
10 02 00 0 1 1050 1070 1100 1120 1150 1170 1200 1220 1250 1280 1300 1330 1360 1390 1410 1440 1470 1500 1530 1560 1580 1610 1640 1670 1700 1730 1770 1800 1830 1880 1890 1920 1960 1990 2020 2050 2090 2120 2150
45 44 40 60 0 45 4 4680 46 4760 47 4800 48 4990 49 5120 51 5210 52 5340 53 5430 54 5670 56 5700 57 5790 57 5920 59 6050 60 6190 61 6280 62 6410 64 6540 65 6580 65 6810 68 6940 69 7030 70 7170 71 7300 73 7430 74 7570 75 7700 77 7880 78 8010 80 8150 81 8280 82 8410 84 8550 85 8720 87 8860 88 8960 89 9120 91 9300 93 9440 94 9570 95
11 11 111 40 0 1160 1190 1220 1250 1270 1300 1330 1360 1390 1420 1450 1480 1510 1540 1570 1600 1630 1680 1700 1730 1760 1790 1830 1860 1890 1930 1960 19 2000 20 2030 20 2070 20 2100 21 2140 21 2170 21 2210 22 2240 22 2290 22 2320 23 2360 23 2390 23
46 4 0 56 50 01 80 5 160 51 5 300 53 5430 54 5570 55 5650 56 5790 57 5920 59 6050 60 6190 61 6320 63 6450 64 6590 65 6720 67 6880 68 6990 69 7120 71 7260 72 7 390 73 7 570 75 7 700 77 7 830 78 7 970 79 8 150 81 8 280 82 8 410 84 8 590 85 8 720 8 900 89 9 030 9 210 9 350 9 620 9 660 9 840 9 970 10150 10320 10500 10640
13 12 21 80 0 13 1 1 340 13 1 370 13 1 400 14 1 430 14 1 470 14 1 500 15 1 530 15 1 560 15 1 600 16 1 630 16 1 670 16 1 700 17 1 740 17 1 770 17 1 810 18 1 840 18 1 880 18 1910 1950 1990 2030 2080 2100 2140 2180 2220 2260 2300 2340 2380 2420 2480 2500 2540 2580 2620 26 2670 26 2710 27 2750 27
58 57 73 00 0 58 5 5970 59 6100 61 6230 62 6370 63 6540 65 6660 66 6610 66 6940 69 7120 71 7260 72 7430 74 7570 75 7740 77 7880 78 8060 80 8190 81 8370 83 8500 85 8680 86 8860 88 9030 90 9170 91 9350 93 9520 95 9700 97 9880 98 10060 10240 10410 10590 10770 10950 11130 11300 11480 11660 11880 12080 12240
14 14 44 10 0 14 1 1470 14 1510 15 1540 15 1580 15 1610 16 1650 16 1680 16 1720 17 1760 17 1790 17 1830 18 1870 18 1910 19 1950 19 1990 19 2030 20 2070 20 2110 21 2150 21 2190 21 2230 22 2270 22 2310 23 2350 23 2400 24 2440 24 2480 2530 2570 2610 2660 2700 2750 2790 2840 2890 2930 2960 3030
64 62 21 80 0 64 6 6540 65 6720 67 6660 66 7030 70 7170 71 7340 73 7480 74 7660 76 7830 78 7970 79 8150 81 8320 83 8500 85 8680 86 8860 88 9030 90 9210 92 9 390 93 9570 95 9750 97 9920 99 10100 10280 10460 10680 10860 11040 11260 11440 11610 11840 12020 12240 12420 12640 12880 13040 13260 13480
15 55 10 0 1 1 580 1 620 1 660 1 700 1 730 1 770 1 810 1 850 1 890 1 930 1 970 2 010 2 050 2 090 2 140 2 180 2 220 2260 2310 2360 2390 2440 2480 2530 2580 2620 2670 26 2710 27 2760 27 2810 28 2860 28 2910 29 2950 29 3000 30 3050 30 3100 31 3150 31 3200 32 3250 32
00 00 00 00 0 00 0 7030 70 7210 72 7390 73 7570 75 7700 77 7880 78 8080 80 8230 82 8410 84 8590 85 8770 87 8900 89 9130 91 9300 93 9529 95 9700 97 9880 98 10000 10210 10410 10610 10810 11010 11280 11430 11630 11830 12050 12230 12500 12730 12950 13130 13350 13670 13790 14030 14210 14160
0 0..1 12 23 4 0.125 0.126
3 3..1 12 5 3.18 3.20
2 21 1 21 20
1 19 9 19 19
1 18 8 17 17
1 16 6 16 16
1 14 4 14 14
2 21 29 20 0 2260 2290
97 9 97 96 65 60 0 10080 10190
24 2 24 24 43 70 0 2510 2550
1 10 06 91 90 0 11170 11 11360 11
28 2 28 28 80 40 0 2 880 28 2930 29
1 12 24 66 40 0 12820 13040
3 30 17 20 0 3170 3220
1 13 36 86 80 0 14110 14 14330
33 3 33 33 31 60 0 3410 34 3460 34
1 14 47 93 50 0 15170 15200
4
Level 2 lbf N
Level 3 lbf N
Level 4 lbf N
Level 5 lbf N
A 1007 TABLE 3 Continued Wire Diamet er er
Minimum Torsional Values (Nunber of Twists in 8 in.) Level 2 Level 3 Level 4
Minimum Breaking ForceA
in.
mm
Level 1
Level 5
Level 1 lbf N
0.127 0.128 0.129 0.130 0.131 0.132 0.133 0.134 0.135 0.136 0.137 0.138 0.139 0.140 0.141 0.142 0.143 0.144 0.145 0.146 0.147 0.148 0.149 0.150 0.151 0.152
3.23 3.25 3.25 3.30 3.33 3.35 3.38 3.40 3.43 3.45 3.48 3.51 3.53 3.56 3.58 3.61 3.63 3.65 3.66 3.71 3.73 3.76 3.78 3.81 3.84 3.86
20 20 20 20 20 19 19 19 19 19 19 18 18 18 18 18 18 18 18 17 17 17 17 17 17 17
19 18 18 18 18 18 18 18 17 17 17 17 17 17 17 17 16 16 16 16 16 16 16 16 15 15
17 17 17 17 17 16 16 16 16 16 16 16 15 15 15 15 15 15 15 15 15 14 14 14 14 14
16 16 16 15 15 15 15 15 15 15 15 14 14 14 14 14 14 14 14 14 13 13 13 13 13 13
14 13 13 13 13 13 13 13 13 13 13 12 12 12 12 12 12 12 12 12 12 11 11 11 11 11
2330 2360 2400 2430 2470 2500 2540 2580 2610 2650 2690 2720 2760 2800 2840 2880 2910 2960 2990 3030 3070 3110 3150 3190 3230 3270
10370 10500 10660 10610 10990 11130 11300 11460 11610 11790 11970 12100 12260 12460 12640 12820 12950 13130 13310 13480 13880 13840 14020 14190 14370 14550
2580 2620 2680 2700 2740 2780 2820 2860 2900 2940 2990 3030 3070 3110 3150 3200 3240 3260 3330 3370 3410 3480 3500 3550 3590 3640
11 1 1480 11600 11 11840 11 12020 12190 12370 12550 12730 12900 13080 13310 13480 13660 13840 13 14020 14240 14420 14600 14820 15000 15170 15400 15570 15800 15970 16200
29 2 970 3020 30 3080 30 3110 31 3150 31 3200 32 3250 32 3290 32 3340 33 3390 33 3430 34 3480 34 3530 35 3580 35 3630 36 3680 36 3720 37 3770 37 3820 38 3870 38 3920 39 3960 39 4030 40 4080 40 4130 41 4180 41
13220 13440 13620 13640 13 14020 14240 14480 14640 14860 15080 15260 15480 15710 15630 16150 16370 16550 16770 17000 17220 17440 17710 17930 18150 18380 18800
3270 3320 3370 3420 3470 3620 3670 3620 3670 3720 3780 3630 3880 3940 3990 4040 4100 4150 4210 4280 4320 4370 4430 4490 4540 4600
14550 14770 15000 15220 15440 15660 15890 16110 16 16330 16550 16820 17040 17260 17530 17750 17980 18240 18470 18730 18950 19220 19440 19710 19980 20200 30470
35 3 510 3570 35 3620 36 3670 36 3730 37 3780 37 3840 38 3890 38 3950 39 4000 40 4080 40 4120 41 4170 41 4230 42 4290 42 4350 43 4400 44 4460 44 4620 46 4680 46 4640 46 4700 47 4760 47 4820 48 4880 48 4940 49
15320 15390 16110 16330 16800 16830 17090 17310 17580 17800 18060 18330 18560 18820 19090 19360 19680 19840 20110 20380 20640 20910 21180 21450 21710 21980
0 0..1 15 53 4 0.155 0.156 0.157 0.158 0.159 0.160 0.161 0.162 0.163 0.164 0.165 0.166 01.67 0.168 0.169 0.170 0.171 0.172 0.173 0.174 0.175 0.176 0.177 0.178 0.179 0.180 0.181 0.182 0.183 0.184 0.185 0.186 0.187 0.188 0.189 0.190 0.191 0.192 0.193
3 2..8 99 1 3.94 3.96 3.99 4.01 4.04 4.06 4.09 4.11 4.14 4.17 4.19 4.22 4.24 4.27 4.29 4.32 4.34 4.37 4.39 4.42 4.45 4.47 4.50 4.52 4.55 4.57 4.60 4.62 4.65 4.67 4.70 4.72 4.75 4.78 4.80 4.83 4.85 4.88 4.90
1 17 6 16 16 16 16 16 16 16 16 15 15 15 15 15 15 15 15 15 15 14 14 14 14 14 14 14 14 14 14 14 13 13 13 13 13 13 13 13 13 13
1 15 5 15 15 15 15 15 14 14 14 14 14 14 14 14 14 14 14 13 13 13 13 13 13 13 13 13 13 13 13 12 12 12 12 12 12 12 12 12 12 12
1 14 4 14 14 14 13 13 13 13 13 13 13 13 13 13 13 12 12 12 12 12 12 12 12 12 12 12 12 12 11 11 11 11 11 11 11 11 11 11 11 11
1 13 3 13 13 13 12 12 12 12 12 12 12 12 12 12 12 12 11 11 11 11 11 11 11 11 11 11 11 11 11 11 10 10 10 10 10 10 10 10 10 10
1 11 1 11 11 11 11 11 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 8 8
3 33 31 50 0 3400 3440 3480 3520 3560 3600 3650 3690 3730 3780 3820 3880 3910 3950 4000 4040 4080 4130 4170 4220 4270 4310 4360 4400 4450 4500 4540 4590 4640 4680 4730 4780 4830 4880 4920 4970 5030 5070 5120
1 14 47 93 10 0 15130 15310 15480 15880 15840 16020 16240 16420 16600 16820 17000 17180 17400 17580 17800 17980 18150 18380 18550 18780 19000 19180 19400 19580 19800 20020 20200 20420 20640 20820 21050 21270 21460 21710 21890 22110 22340 22580 22780
3 36 78 30 0 3770 3820 3880 3910 3980 4010 4050 4100 4150 4200 4240 4290 4340 4390 4440 4490 4540 4590 4640 4690 4740 4790 4840 4890 4940 5000 5050 5100 5150 5210 5260 5310 5360 5420 5470 5630 5580 5630 5690
1 16 83 87 00 0 16770 17000 17180 17400 17620 17840 18020 18240 18470 18690 18870 19090 19310 19530 19760 19980 20200 20420 20640 20870 21090 21310 21530 21780 21980 22250 22470 22690 22910 23180 23400 23630 23850 24110 24340 24600 24830 25050 25320
42 4 42 42 23 90 0 4340 43 4390 43 4440 44 4600 46 4550 45 4610 46 4660 46 4720 47 4770 47 4830 48 4880 48 4940 49 4990 49 5050 50 5110 51 5180 51 5220 52 5280 52 5330 53 5390 53 5450 54 5510 55 5570 55 5630 56 5690 56 5750 57 5810 58 5870 58 5930 59 5990 59 6050 60 6110 61 6170 61 6230 62 6290 62 6350 63 6420 64 6480 64 6540 65
1 18 98 02 90 0 19310 19630 19760 20030 20240 20510 20730 21000 21220 21490 21710 21980 22200 22470 22740 22 22960 23220 23490 23710 23980 24250 24510 24780 25050 25320 25580 25850 26120 26380 26650 26920 27180 27450 27720 27980 28250 28580 28830 29100
4 46 76 10 0 4770 4830 4890 4950 5010 5070 5130 5190 5250 5310 5370 5430 5490 5560 5620 5660 5740 5800 5870 5930 6000 6060 6120 6190 6250 6320 6390 6450 6520 6580 6650 6720 6790 6850 6920 6990 7080 7130 7200
2 20 07 93 80 0 21220 21490 21750 22020 22290 22560 22820 23090 23360 23630 23890 24160 24430 24690 25000 25270 25540 25800 26120 26380 26690 26960 27230 27540 27810 28120 28430 28700 29010 29270 29590 29900 30210 30480 30790 31100 31410 31720 32030
50 5 50 50 01 70 0 5130 51 5190 51 5260 52 5320 53 5380 53 5450 54 5510 55 5580 55 5840 58 5710 57 5770 57 5840 58 5900 59 5970 59 6040 60 6100 61 6170 61 6240 62 6310 63 6380 63 6450 64 6510 65 6580 65 6650 66 6720 67 6790 67 6860 68 6940 69 7010 70 7060 70 7150 71 7220 72 7290 72 7370 73 7440 74 7510 75 7590 75 7660 76 7740 77
2 22 22 59 80 0 22830 23090 23400 23670 23940 24250 24510 24830 25090 25400 25870 25680 26250 26560 26870 27140 27450 27760 28070 28380 28700 28960 29270 29590 29900 30210 30620 30880 31190 31500 31810 32120 32430 32790 33100 33410 33770 34080 34430
0 0..1 19 94 5 0.196 0.197
4 4..9 93 5 4.96 5.00
1 13 3 13 13
1 12 2 12 11
1 11 1 11 10
1 10 0 10 10
8 8 8 8
5 51 27 20 0 5270 5320
2 23 30 20 20 0 23450 23670
5 57 84 00 0 5850 5910
2 25 55 84 00 0 26030 26290
66 6 66 66 61 70 0 6730 67 6800 68
2 29 94 61 70 0 29940 30250
7 72 37 40 0 7410 7480
3 32 23 64 50 0 32970 33280
78 7 78 78 81 90 0 7960 79 8040 80
3 34 57 15 00 0 35410 36770
5
Level 2 lbf N
Level 3 lbf N
Level 4 lbf N
Level 5 lbf N
A 1007 TABLE 3 Continued Wire Diamet er er
Minimum Torsional Values (Nunber of Twists in 8 in.) Level 2 Level 3 Level 4
Minimum Breaking ForceA
in.
mm
Level 1
0.198 0.199 0.200 0.201 0.202 0.203 0.204 0.205 0.206 0.207 0.208 0.209 0.210 0.211 0.212 0.213 0.214 0.215 0.216 0.217 0.218 0.219 0.220 0.221 0.222 0.223
5.03 5.05 5.06 5.11 5.13 5.16 5.18 5.21 5.23 5.26 5.28 5.31 5.33 5.36 5.38 5.41 5.44 5.46 5.49 5.51 5.54 5.56 5.59 5.61 5.64 5.65
12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 11 11 11 11 11 11 11 11 11 11 11
11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 10 10 10 10 10 10 10 10 10 10
10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 9 9 9 9 9 9 9 9 9
10 10 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 8 8 8 8
8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 7 7 7 7 7 7 7 7 7 7
5370 5420 5470 5520 5570 5620 5670 5720 5780 5830 5880 5930 5990 6040 6090 6140 6200 6250 6300 6380 6410 6460 6520 6570 6630 6680
23890 24110 24340 24580 24780 25000 25230 25460 25720 25940 26180 26380 26650 26870 27090 27320 27580 27810 28030 28300 28520 28740 29010 29230 29500 29720
5970 6020 6080 6130 6190 6250 6300 6360 6420 6480 6530 6590 6850 6710 6770 6830 6890 6940 7000 7080 7120 7180 7240 7300 7360 7430
26580 26780 27050 27270 27540 27810 28030 26300 28560 26830 29050 29320 29590 29850 30120 30390 30650 30880 31140 31410 31680 31940 32210 32480 32740 33080
68 6 880 6920 69 6990 69 7050 70 7120 71 7180 71 7250 72 7320 73 7380 73 7450 74 7510 75 7580 75 7650 76 7710 77 7780 77 7650 76 7920 79 7990 8050 80 8120 8190 8260 8330 8400 8470 84 8540 85
30520 30790 31100 31380 31680 31940 32250 32570 32830 33140 33410 33720 34030 34300 34610 34920 35230 35550 35810 36120 36440 36750 37080 37370 37680 37990
7550 7620 7690 7780 7830 7900 7970 8050 8120 8190 8270 8340 8410 8490 8560 8630 8710 8780 8880 8940 9010 9090 9160 9240 9320 9390
33590 33900 34210 34520 34630 35150 35480 35810 36120 36440 36790 37100 37410 37770 38080 38390 38750 39080 39420 39770 40080 40440 40750 41110 41460 41770
81 8 110 8190 81 8260 82 8340 83 8420 84 8490 84 8570 85 8850 88 8730 87 8810 88 8890 88 8960 89 9040 90 9120 91 9200 92 9280 92 9360 93 9440 9520 9610 9690 9770 9850 9930 99 10020 10100
36080 36440 36750 37100 37460 37770 38130 38480 38840 39190 39650 39860 40220 40570 40930 41380 41640 42000 42350 42750 43110 43460 43830 44180 44580 44930
0 0..2 22 24 5 0.226 0.227 0.228 0.229 0.230 0.231 0.232 0.233 0.234 0.235 0.236 0.237 0.238 0.239 0.240 0.241 0.242 0.243 0.244 0.245 0.246 0.247 0.248 0.249 0.250
5 5..8 79 2 5.74 5.77 5.79 5.82 5.84 5.97 5.50 5.92 5.94 5.97 5.99 6.02 6.05 6.07 6.10 6.12 6.15 6.17 6.20 6.22 6.25 6.27 6.30 6.32 6.36
1 11 1 11 11 11 11 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10
1 10 0 10 10 10 10 10 10 10 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9
9 9 9 9 9 9 9 9 9 9 9 9 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8
8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 7 7 7 7 7 7
7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 6 6 6 6 6 6 6 6 6 6 6
6 67 74 90 0 6850 6900 6960 7020 7070 7130 7180 7240 7300 7360 7410 7470 7530 7580 7640 7700 7780 7820 7870 7930 7990 8050 8110 8170 8230
2 39 09 29 10 0 30480 30700 30980 31230 31450 31720 31940 32210 32480 32700 32970 33230 33500 33720 33990 34260 34620 34790 35010 35280 35550 35810 38080 36350 36610
7 74 59 50 0 7610 7670 7730 7790 7880 7930 7980 8040 8110 8170 8230 8300 8360 8430 8490 8550 8620 8680 8750 8610 8880 8940 9010 9080 9140
3 33 33 52 90 0 33880 34120 34390 34680 34970 36230 35500 35770 36080 36350 36610 36930 37190 37500 37770 38040 38350 38620 38930 39190 39510 39770 40080 40390 40660
86 8 86 86 61 80 0 8750 87 8820 88 8890 88 8980 89 9040 90 9110 91 9180 91 9250 92 9320 93 9400 94 9470 94 9540 95 9620 96 9690 96 9760 97 9840 98 9910 99 9990 99 10080 10140 10210 10290 10380 10440 10510
3 36 63 60 20 0 38930 39240 39550 39880 40220 40530 40840 41150 41460 41820 42130 42440 42800 43110 43420 43780 44090 44440 44750 45110 45420 46780 48090 48440 48780
9 94 57 50 0 9630 9700 9780 9880 3940 10030 10100 10180 10260 10340 10420 10500 10580 10680 10740 10820 10900 10980 11070 11150 11230 11310 11400 11480 11580
4 42 21 43 90 0 42840 43150 43510 43860 44230 44580 44930 46290 45640 48000 46360 46710 47070 47420 47780 48130 48490 48850 49250 49600 49960 50310 50710 51070 51430
1 10 01 25 60 0 10350 10430 10520 10600 10680 10770 10850 10940 11030 11110 11200 11280 11370 11460 11580 11630 11720 11810 11900 11990 12070 12160 12250 12340 12430
4 45 52 69 40 0 46040 46400 46600 46000 47000 47000 48270 48670 49070 49420 49830 50180 50580 50980 51360 51740 52150 52540 52940 53340 53700 54100 54500 54600 56300
A
Level 5
Level 1 lbf N
Level 2 lbf N
Level 3 lbf N
Level 4 lbf N
Level 5 lbf N
1 lbf 5 4.448222 N.
9.1 Torsion Test —The — The tor torsio sion n tes testt sha shall ll be con conduc ducted ted in accordance with Test Method A 938 with the following modifications. The standard distance between the jaws of the testing machine is 8 6 1 ⁄ 16 16 in. (203 6 1 mm). In order to save time during dur ing tests, tests, the distance distance bet betwee ween n the jaw jawss of the testing testing machine may be shortened to as small as 100 wire diameters
counter to record the number of revolutions (twists) causing breaka bre akage. ge. One jaw shall be fixe fixed d axi axiall ally y and the oth other er jaw movable axially and arranged for applying tension weights to wire under test. Tests in which breakage occurs within 1 ⁄ 8 in. (3.18 mm) of the jaw may be disregarded. 9.2 Torsional Response Values—The minimum number of twists for bright (uncoated) or drawn galvanized wire of the
(less than 8 in.) (203 mm). One end of the wire is to be rotated with respect to the other end at a uniform speed not to exceed sixty 360° (6.28 rad) revolutions per minute, until breakage occurs occ urs.. The mac machin hinee mus mustt be equ equipp ipped ed wit with h an aut automa omatic tic
grades and sizes listed in Table 3 shall be the number of 360° (6.28 rad) revolutions in an 8-in. (203 mm) length that the wire must withstand withstand befor beforee brea breakage kage occurs. When the dist distance ance between the jaws of the testing machine is different than 8 in.
9. Torsional Properties
6
A 1007 (203 mm), as permitted by 9.1, the minimum number of twists shall sha ll be adj adjust usted ed in dir direct ect proporti proportion on to the change change in jaw spacing as determined by the following formula: T A 5
~T L 3 LD! L L
coil the wire in a closed helix about a mandrel for six complete turns without the coating of the wire flaking or cracking. The mandrel mandr el diam diameter eter for drawn coatings (either galvanized galvanized or mischm mis chmeta etal) l) is as lis listed ted in Tabl ablee 5. The man mandre drell for finalgalvanized wire and final-coated ZN5/AL-MM is as listed in Table 6.
(1)
where: T A 5 minimum number of twists for the adjusted spacing, T L 5 minimum number of twists for 8 in. (203 mm) jaw
11. Metallic Coatings for Rope Wire Wire 11.1 11. 1 Drawn Drawn-gal -galvaniz vanized ed and drawn-Zn5 Al-MM Al-MM rope wire
spacing for size and grade. between testing machine jaws for adjusted LD 5 distance spacing, inches (mm). L L 5 8 in. (203 mm). Tors orsion ion tes testi ting ng of fina final-g l-galv alvani anized zed or fina finall coa coated ted Zn5 Al-MM rope wire is not required, but can be produced to the torsio tor sional nal req requir uireme ements nts of Tabl ablee 3 for unc uncoat oated ed rop ropee wir wire, e, subject to the following reduced values. Wire over 0. 12 120 in. Wi re re 0.0 .08 8 0—0 0—0.1 .12 2 0 in . Wi re re 0.0 .03 35 5—0 —0.0 .07 7 9 in .
shall be made having a tightly adherent, uniform, and continuous coating. The minimum weight of zinc or zinc-alloy coating tested in accordance accordance with Specification A 90/A 90M shall be as specified in Table 5. The mandrel diameter shall be as specified in Table 5. 11.2 11. 2 Final Final-gal -galvaniz vanized ed and finalfinal-coate coated d Zn5 Al-MM rope wiree sha wir shall ll be mad madee hav having ing a tig tightl htly y adh adhere erent, nt, uni unifor form m and continuous coating. The minimum weight of zinc or zinc-alloy coating tested in accordance with Specification A 90/A 90M shall be as specified in Table 6. The mandrel diameter shall be as specified in Table 6.
30 % of Table 3 minimum 4 0 % of Tab le le 3 min min imu imum m 5 0 % of Tab le le 3 mi min n iimu mum m
9.3 Torsion Test Loading—During the torsion test, a minimum pound force as shown in Table 4 shall be applied to the wire being tested.
12. Workm Workmanship, anship, Finish and Appearance Appearance 12.1 12. 1 The surface surface of the wire shall shall be free from rust and excessive scale. The wire surface shall be smooth and free from detrimental discontinuities such as seams, pits, and die marks. 12.2 12. 2 Eac Each h coi coill or spo spool ol of wire sha shall ll be one continu continuous ous length properly coiled and firmly tied.
10. Wrap Testing Testing 10.1 All metallic metallic coated wire produced to this specificati specification on must mee must meett a wra wrap p tes testt as a mea measur suree of ste steel el duc ductil tility ity.. The wrapping may be done by any hand or power device that will coil the wire in a closely wound helix about a mandrel equal to twice the nominal diameter of the material being tested for six complete turns without wire fracture. 10.2 All metallic metallic coated wire produced to this specificati specification on must meet a wrap test as a measure of coating adherence. The wrapping may be done by any hand or power device that will
13. Sampl Sampling ing and Comp Complian liance ce Crit Criteria eria 13.1 Mater Material ial testing testing shall be carr carried ied out by the supplier supplier in accordanc accord ancee wit with h a met method hod app approv roved ed by the pur purcha chaser ser.. The numb nu mber er of te test st sp spec ecim imen enss ta take ken n fr from om th thee en end d of a gi give ven n packag pac kagee var vary y wit with h the qua qualit lity y con contro troll pro proced cedure uress and the facilities of each manufacturer, but is generally not less than 10 % of the coils produced. 13.2 The purchaser purchaser may elect to have incoming incoming acceptance acceptance testing performed. The scope of said testing and the acceptance criteria crit eria involved shall be esta establis blished hed by the purc purchaser haser.. To ensure representative sampling, the samples shall be taken at random from the coil or spool ends.
TABLE TAB LE 4 Applied Load (Pound Force) for Torsion Testing Minimum Applied LoadA
Diameter of Wire mm
Pounds force (lbf)
Newtons (N)
Over 0.010 to 0.016
Over 0.25 to 0.41
0.5
4
Over Over Over Over Over Over Over Over Over Over Over Over Over Over Over Over Over Over Over Over Over Over Over Over
Over Over Over Over Over Over Over Over Over Over Over Over Over Over Over Over Over Over Over Over Over Over Over Over
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
5 9 14 18 20 25 29 36 43 47 51 56 58 62 67 71 76 80 85 89 94 98 103 107
in.
A
0.016 to 0.020 0.020 to 0.030 0.030 to 0.040 0.040 to 0.050 0.050 to 0.060 0.060 to 0.070 0.070 to 0.080 0.080 to 0.090 0.090 to 0.100 0.100 to 0.110 0.110 to 0.120 0.120 to 0.130 0.130 to 0.140 0.140 to 0.150 0.150 to 0.160 0.160 to 0.170 0.170 to 0.180 0.180 to 0.190 0.190 to 0.200 0.200 to 0.210 0.210 to 0.220 0.220 to 0.230 0.230 to 0.240 0.240 to 0.250
0.41 0.51 0.76 1.02 1.28 1.53 1.79 2.04 2.30 2.55 2.80 3.06 3.31 3.57 3.82 4.07 4.33 4.58 4.84 5.09 5.34 5.60 5.85 6.10
to to to to to to to to to to to to to to to to to to to to to to to to
0.51 0.76 1.02 1.28 1.53 1.79 2.04 2.30 2.55 2.80 3.06 3.31 3.57 3.82 4.07 4.33 4.58 4.84 5.09 5.34 5.60 5.85 6.10 6.35
13.3 If the numb number er of non-c non-compl omplying ying results results excee exceeds ds the established establishe d acce acceptanc ptancee crit criteria eria,, the purc purchaser haser may reje reject ct the entire lit, reclassify the material or perform further testing to establish material acceptability. This additional testing shall be based solely on only the non-complying characteristic. 14. Packa Package ge Marking Marking 14.1 14. 1 The coi coill or spo spool ol mas mass, s, dim dimens ension ionss and pro protec tectiv tivee TABLE 5 Weight of Coating-Mandrel Diameter Drawn-Galvanized Drawn-Galvanized or Drawn Zn5 Al-MM Rope Wire Diameter of Wire
in. 0.010 0.018 0.029 0.061 0.091 A
Weights shall not exceed twice the minimums listed.
7
to to to to to
mm 0.015 0.028 0.060 0.090 0.140
0.25 0.46 0.74 1.55 2.31
to to to to to
0.38 0.71 1.52 2.29 3.56
Adherence Test
Minimum Weight of Coating
Mandrel DiameterA
oz/ft2
kg/m2
1D 2D 3D 4D 5D
0.05 0.10 0.20 0.30 0.40
0.015 0.03 0.06 0.09 0.12
Where: D 5 nominal diameter of wire being tested.
A 1007 TABLE 6 Weight of Coating-Mandrel Diameter Final-Galvanized Final-Galvanized or Final Coated Zn5 Al-MM Rope Wire Diameter of Wire
in.
mm
Adherence Test
Minimum Weight of Coating
Mandrel DiameterA
oz/ft2
kg/m2
2D 2D 2D 2D 3D 3D 3D
0.20 0.40 0.50 0.60 0.70 0.80 0.90
0.06 0.12 0.15 0.18 0.21 0.24 0.27
0.025 to 0.047 0.64 to 1.19 0.048 to 0.054 1.22 to 1.37 0.055 to 0.063 1.40 to 1.60 0.064 to 0.079 1.63 to 2.01 0.080 to 0.092 2.03 to 2.34 0.093 to 0.192 2.36 to 4.88 0.193 and larger 4.90 and larger A
fication number, heat number and manufacturer identification shall be on a tag securely attached to each package. 14.3 Bar coding of each package is acceptable acceptable as a suppl suppleementary identification method on the wire identification tag. If bar coding coding is use used, d, the coding coding sha shall ll be con consis sisten tentt wit with h the AIAG AIA G Sta Standa ndard rd 02. 02.00, 00, Pri Prima mary ry Met Metals als Ide Identi ntifica ficatio tion n Tag Application. 15. Keyw Keywords ords 15.1 meta metallic llic coated; coated; rope; wire
Where: D 5 nominal diameter of wire being tested.
covering shall be agreed upon between the manufacturer and purchaser. 14.2 The wire size size,, purch purchaser aser order number, number, ASTM speci-
APPENDIXES (Nonmandatory Information) X1. IMPER IMPERIAL IAL (ENGLISH) (ENGLISH) WIRE MA MATERIAL TERIALS S (IN ACCORDANCE ACCORDANCE WITH CRITERIA SET FORTH IN EN 1026410264-1.2) 1.2)
X1.1 Definitions of Terms Relating to Sampling and Acceptance:
or: N 5
X1.1.1 batch—a de defin fined ed qu quan anti tity ty of wi wire re of th thee sa same me diameter diam eter,, the same grad gradee and the same finish presented presented for inspec ins pectio tion n and man manufa ufactu ctured red in con condit dition ionss ass assume umed d to be identical and uniform. X1.1.2 unit (wir (wiree packa package) ge)—A variable variable or fixe fixed d qua quanit nity y supplied in a: X1.1.2.1 X1.1.2 .1 coil of a single length length or mass of wire, or X1.1.2.2 bobbin (Reel (Reel))—A single length or mass of wire wound on a reel, spool or bobbin, or X1.1.2.3 flat coil (spooless core)—A single length or mass of wire wound on a cardboard center drum, or X1.1.2.4 X1.1.2 .4 othe otherr wire packaging packaging as agreed between supplier supplier
m
tance: X1.2.1 batch—a de defin fined ed qu quan anti tity ty of wi wire re of th thee sa same me diameter diam eter,, the same grade and the same finish presented presented for inspec ins pectio tion n and ma manuf nufact acture ured d in con condit dition ionss ass assume umed d to be identical and uniform. X1.2.2 unit (wir variab iable le or fixe fixed d qua quanit nity y (wiree packa package) ge)—a var supplied in a: X1.2.2.1 X1.2.2 .1 coil of a single length length or mass of wire, or X1.2.2.2 bobbin (Ree (Reel) l)—A single length or mass of wire wound on a reel, spool or bobbin, or X1.2.2.3 flat coil (Spooless Core) —A single length or mass of wire wound on a cardboard center drum, or X1.2.2.4 X1.2.2 .4 other wire packaging packaging as agreed between supplier and purchaser.
where: m 5 batch mass, tons, and m1 5 base unit mass, lb. Knowing that conventionally: m1 5 100 d
(X1.2)
where: d 5 nominal wire diameter, in. It follows that: N 5
m 22
2.8 3 10
3 100d
(X1.4)
X1.2 Definitions of Terms Relating to Sampling and Accep-
(X1.1)
2.8 3 1022 3 m1
X1.1.5 sample for Testing—a sufficient length of wire for measurement of an individual characteristic. X1.1.6 sampling sampling lengt length h—a su sufffic icie ient nt le leng ngth th of wi wire re to produce the necessary samples for testing all characteristics. X1.1.7 sampling—tak —taking ing all necessary necessary samp samples les to suppl supply y information on the batch. X1.1.8 sample size, n—number of samples for tests. X1.1.9 non-conformance—re —resul sultt of a tes testt not complyin complying g with the requirements for a characteristic.
and purchaser. X1.1.3 base unit for sampling (m 1)—a mass expressed in pounds (lb) conventionally with a value equal to 100 d, where “d” is the diameter of the wire expressed in inches. X1.1.4 size of batch (N): number given by the formula: N 5
0.357 m d
X1.2.3 base unit for sampling (m 1)—a mass expressed in (kilograms) conventionally with a value equal to 100 d, where “d” is the diameter of the wire expressed in (millimetres). X1.2.4 size of batch (N)—number given by the formula:
(X1.3)
8
A 1007 N 5
m
or:
(X1.5)
103 3 m1
N 5
where: m 5 batch mass, tonnes, and m1 5 base unit mass, kg.
(X1.6)
X1.2.7 sampling—tak —taking ing all necessary necessary samp samples les to suppl supply y information on the batch. X1.2.8 sample size, n—number of samples for tests.
It follows that: N 5
1023 3 100d
(X1.8)
X1.2.6 sampling sampling lengt length h—a suf suffic icie ient nt leng length th of wi wire re to produce the necessary samples for testing all characteristics.
where: d 5 nominal wire diameter (mm).
m
X1.2.5 sample for test testing ing—a sufficient length of wire for measurement of an individual characteristic.
Knowing that conventionally: m1 5 100 d
10 m d
X1.2.9 non-conformance—re —resul sultt of a tes testt not complyin complying g with the requirements for a characteristic.
(X1.7)
X2. METRIC WIRE MATERIALS MATERIALS (IN ACCORDANCE ACCORDANCE WITH CRITER CRITERIA IA SET FOR FORTH TH IN eN 10264-1 10264-1.2) .2)
X2.1 Definition of Terms Relating to Sampling and Acceptance:
m 5 batch mass, tonnes, and m1 5 base unit mass, kg. Knowing that conventionally:
X2.1.1 batch—a de defin fined ed qu quan anti tity ty of wi wire re of th thee sa same me diameter diam eter,, the same grad gradee and the same finish presented presented for inspec ins pectio tion n and man manufa ufactu ctured red in con condit dition ionss ass assume umed d to be
m1 5 100 d
identical and uniform. X2.1.2 unit (wir (wiree packa package) ge)—a var variab iable le or fixe fixed d qua quanit nity y supplied in a: X2.1.2.1 X2.1.2 .1 coil of a single length length or mass of wire, or X2.1.2.2 bobbin (reel)—a single single len length gth or ma mass ss of wire wound on a reel, spool or bobbin, or X2.1.2.3 flat coil (spooless core) —a single length or mass of wire wound on a cardboard center drum, or X2.1.2.4 X2.1.2 .4 othe otherr wire packaging packaging as agreed between supplier and purchaser. X2.1.3 base unit for sampling (m 1)—a mass expressed in (kilograms) conventionally with a value equal to 100 d, where “d” is the diameter of the wire expressed in (millimetres). X2.1.4 size of batch (N): number given by the formula:
(X2.2)
where: d 5 nominal wire diameter, mm. It follows that: N 5
m
10
23
(X2.3)
3 100d
or: N 5
10m d
(X2.4)
X2.1.5 sample for test testing ing—a sufficient length of wire for measurement of an individual characteristic. X2.1.6 sampling sampling lengt length h—a su sufffic icie ient nt le leng ngth th of wi wire re to produce the necessary samples for testing all characteristics. X2.1.7 sampling—tak —taking ing all necessary necessary samp samples les to suppl supply y information on the batch.
m N 5 1023 3 m1
(X2.1)
X2.1.8 sample size, n,—number of samples for tests. X2.1.9 non-conformance—re —resul sultt of a tes testt not complyin complying g with the requirements for a characteristic.
where:
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