ASME B 31.3 2016 Process Piping
Short Description
Inspection Check List S.A...
Description
Paintng SAES-H-001 175-091900
5.4.1.4
5.4.5.5
5.4.5.10 6.1 (Surface Conditon
6.2 6.2.5 6.3.2 6.3.3 6.3.4 6.3.5 6.5.1 (!"o#er $e%$
6.5.5 6.6.3
&.1.2
&.2.3 &.3.5
&.4.3 9.1.6
9.2.2 9.2.6 9.2.7 9.3.6
Pic'"ing
nducton )eriod Po$ "ife *a"+ani,ing *a"+ani,ing )roce%%
&.1.2
&.2.3 &.3.5
&.4.3 9.1.6
9.2.2 9.2.6 9.2.7 9.3.6
Pic'"ing
nducton )eriod Po$ "ife *a"+ani,ing *a"+ani,ing )roce%%
in Acce)$a"e $ic'ne%%
$ of /o$ %e"ecton
*a"+ani,ing coatng $ic'ne%% ea%ureen$ e$od
Ade%ion $e%$ APCS 1! APCS 2A APCS 11! APCS 26 APCS 11A
euireen$ Coatng Se"ecton and A))"icaton euireen$% for ndu%$ria" P"an$% and Eui)en$ Saudi Araco or 175-091900 a))"ie% for in%)ecton )ur)o%e. 8ic' i" Coatng Coatng% :i$ an a+erage dr ;" $ic'ne%% grea$er $an 20 i"% (500 icron% 8in i" Coatng Coatng% :i$ an a+erage dr ;" $ic'ne%% of 20 i"% (500 icron% or "e%%. and acce%%orie% %a"" ne+er e o)era$ed a$ )re%%ure% e@ceeding $eir ra$ed )re%%ure. n no ca%e %a"" $e :or'ing )re%%ure in $e coatng "ine e@ceed 34.5 Pa (5000 )%i. Safe$ )re%%ure re"ief +a"+e% %a"" e u%ed in di%carge %ide o
So"+en$% %a"" no$ e u%ed in$o con$ainer% $a$ are o#er $an 50BC. (!e%$ %o"+an$ Ee$" E$" e$one
a 8e %u%$ra$e $e)era$ure %a"" e ore $an 10BC and Sa"" no$ e ore $an $e)era$ure "ii$ gi+en in $e a))"ica"e S See$. 8e %u%$ra$e %a"" no$ e con$ain% oi"> grea%e> dir$> "oo%e coatng> "oo%e ru%$> or o$er %urface con$ainan$%. c 8e %u%$ra$e $e)era$ure %a"" e ore $an3BC (5B ao+e $e de: )oin$ (%ee 8a"e 1. d Ad+er%e :ea$er conditon% e@i%$ %uc a%> u$ no$ re%$ric$ed $o> $e fo""o:ing ee"at+e Huidi$ %a"" e "e%% $an &5D (A% )er SAES-H-004 1 ind %a"" no$ e %$rong enoug $o "o: %and> %a"$ %)ra> or o$er foreign a#er on$o $e %urface eing coa$ed. 2 ind %a"" no$ e %$rong enoug $o cau%e dr %)ra or $o o$er:i%e %eriou%" di%$ur $e %)ra )a#ern :en a))"icaton i% Coatng% and $inner% %a"" e %$ored in :e""-+ent"a$ed ui"ding% a$ %$orage $e)era$ure% a% recoended in $e anufac$ur Coatng% :ic a+e e@ceeded $e %e"f "ife gi+en in $e Saudi Araco =a$a See$ (%ee de;niton in SAES-H-101 %a"" e %e$ a no$ e u%ed un"e%% :ri#en au$ori,aton $o $e con$rar i% gi+en $e Con%u"tng Ser+ice% =e)ar$en$.
Ara%i+e %a"" e 'e)$ dr and c"ean. egard"e%% of $e $)e of ara%i+e>$e %u"fa$e con$en$ %a"" e "e%% $an 50 PP> $e c"o $an 50 PP> and Ca"ciu carona$e %a"" e 1D a@iu :eig$. 8e u%e of rec"aied %"ag ara%i+e% i% )roii$ed. 8e u%e of rec"aied garne$ i% )eri#ed )ro+ided if i$ ee$% $e reuiree a))ro+ed recc"ing %%$e. or %)o$ reo+a" of e@i%tng coatng for in%)ecton )ur)o%e%> u%e o$er non-%i"ica %and ara%i+e %uc a% garne$> gri$ and %"ag. 8 %a"" e re-"a%$ed :i$ %ui$a"e ara%i+e )rior $o re-coatng. Co)re%%ed air %u))" %a"" e free of oi"> oi%$ure and con$ainaton. A% a iniu> $e in%)ec$or %a"" cec' and a))ro+e $e %$ar$ and id-)oin$ of eac &-our )eriod. 8i% %a"" e de$erined a% fo""o:% A#ac a )iece of "o#er or a%oren$ )a)er $o a c"i) oard> $en o"d i$ a))ro@ia$e" 45 60 c in fron$ of $e "a%$ no,,"e on">:i$ a no,,"e )re%%ure of 3&& 'Pa (50 )%ig for a))ro@ia$e" one inu$e. Sat%fac$or re%u"$% %a"" e no :a$er or oi" con$ "o#er. A"" )er%onne" en$ering $an'% or +e%%e"% aer ara%i+e "a%tng %a"" :ear ruer-%o"ed %oe% :i$ c"ean di%)o%a"e co+er%> %:e "inIree g"o+e%. Ara%i+e "a%$ed %urface% %a"" ca"" for in%)ecton )rior $o )riing or coatng if $e %urface% are o"d for ore $an 4 our% ae
en reuired> %o"+en$ c"eaning %a"" e carried ou$ in accordance :i$ SSPC-SP1. =o no$ u%e 'ero%ene> die%e" or o$er degre an oi" ;" un"e%% $e %urface i% %u%euen$" c"eaned :i$ a non-grea% %o"+en$ or c"eaner %uc. Kon grea% %o"+an$ (E-e$" E$" e$one. %and a% a "a%tng ara%i+e i% )roii$ed Aer "a%tng> $e%$ $e %u%$ra$e for $e c"oride con$en$. e%idua" c"oride %a"" no$ e@ceed 40 gMN. a% do:n $e %urfa :a$er $o reo+e c"oride con$ainaton. C"oride $e%$ %a"" fo""o: $e :a$er :a% do:n unt" $e correc$ +a"ue i% acie+ed. Ara%i+e "a%$ c"eaned %urface% %a"" e re-in%)ec$ed )rior $o )riing or coatng if $e %urface% are e"d for ore $an 4 our% Correcton %a"" e done and re$e%$ed efore coatng a))"icaton. Coatng a$eria"% u%ed a$ $e %$ar$ of :or' or )roOec$ %ou"d no$ e re)"aced :i$ coatng a$eria"% fro ano$er anufac$ur fo""o:ing conditon% E@ce)ton% a 8ecnica"Mua"i$ i%%ue% on $e e@i%tng coatng )roduc$> n%ucien$ in+en$or of e@i%tng a$eria"> or c E@i%tng )roduc$ i% de"aing $e )roOec$ co)"eton %cedu"e. n u"t-coa$ a))"icaton%> )rier> in$eredia$e coa$> and $o)coa$% %a"" e of con$ra%tng co"or% and fro $e %ae coatng 8e dr ;" $ic'ne%% %a"" e :i$in $e iniu and a@iu "ii$% a""o:ed in $e a))"ica"e APCS. =r ;" $ic'ne%% % cec'ed in accordance :i$ SSPC-PA 2. n ca%e of ru% a))"icaton> $e a@iu ru% %i,e u%ed %a"" e 125 .
A"" coa$ed $an'%> +e%%e"%> and o$er %$ruc$ure% in ier%ion %er+ice% %a"" e o"ida cec'ed u%ing a :e$ %)onge a$ 67.5 +o"$% $ic'ne%% doe% no$ e@ceed 500 icron. (9 E@a 1500icron% ean% 6000< or 6$% ca""ed %$and J "ead te.(Kora"" 20-30in$% Period of $e te aer )ain$ i@ing :ic )ain$ u%$ e u%ed.(Kora"" 6-&r% Linc 6 . /o: croe a""o %$ee"%> 5 . 7.10.2 8e $)e of ead% $o e u%ed %a"" e ASE 21-e""i)%oida" or ASE ei%)erica"> un"e%% a% a""o:ed in 7.10.3 of $ i% % 7.10.3 ASE di%ed a$ ead% (:i$ 'nuc'"e and ASE $ori%)erica" ead% a e u%ed for on" air and :a$er %er+ice% :i$ a e@ceeding 690 'Pa (100 )%i. Head% in +e%%e"% :i$ de%ign $ic'ne%% grea$er $an 50 %a"" e ei%)erica" un"e%% 21 e""i)%oida" ead% are deeed o
?n"e%% o$er:i%e %)eci;ed on $e da$a %ee$> $e iniu )roOecton% for no,,"e% and an:a nec'%> a% ea%ured fro $e or ead $o $e face of a ange> %a"" ee$ $e fo""o:ing reuireen$% a 6 ince% for KPS 6 no,,"e% and %a""er. & ince% for KPS & no,,"e% and "arger and an:a% nec'%. c or in%u"a$ed +e%%e"%> )roOecton %a"" e %ucien$ $o a""o: o"tng of %$ud% :i$ou$ in$erference :i$ $e in%u"aton. d or +e%%e" drain connecton% and o$er connecton%> :ere a )roce%% %$rea i% "i'e" $o e %$agnan$> $e )roOecton %a"" no$ connecton noina" diae$er. Peri%%i"e $)e% of ange% for no,,"e% and an:a% are according $o $e fo""o:ing a orged %$ee" "ong :e"ding nec' ange. orged %$ee" :e"ding nec' ange. c S$udded no,,"e% d S"i)-on $)e ange A od ange %a"" e con%$ruc$ed of a %ing"e-)iece forging. Ko,,"e% "e%% $an 2-inc KPS are no$ )eri%%i"e. Serie% A for ange% "arger $an KPS 24. *a%'e$ %eatng %urface% %a"" co)" :i$ $e fo""o:ing a or %)ira" :ound ga%'e$%> 125 $o 250 AAH> in a"" %er+ice%>e@ce)$ drogen. or %)ira" :ound ga%'e$% in drogen %er+ice> 125 $o 150 AAH. c 8e %ide:a""% of ring% Ooin$ ange% in a"" %er+ice%> 63 AAH. d or Kone$a""ic ga%'e$%> 250 $o 500 AAH. acined %urface% o$er $an ga%'e$ con$ac$ face% %a"" no$ e@ceed 500 AAH. A"" %u))or$% %a"" e contnuou%" :e"ded $o $e +e%%e" S'ir$% %a"" a+e a iniu $ic'ne%% of 6 .
ne iniu 500 (20 ince% diae$er %'ir$ acce%% o)ening %a"" e )ro+ided for +e%%e"% :i$ diae$er% eua" $o and "ar +e%%e"% :i$ diae$er% "e%% $an 1200 > %'ir$ acce%% o)ening diae$er %a"" e iniu one a"f of $e +e%%e" diae$er.S' %a""er $an $e ao+e %)eci;ed %a"" reuire )rior a))ro+a" of $e Saudi Araco Engineer. $ i% $e +e%%e" anufac$urerF% re% need for reinforcing $e o)ening> according $o $e a))"ica"e Code. iniu of 10 $ic' reinforcing )ad i% reuired a$ $e Ouncton of $e %add"e and $e +e%%e" :i$ a"" corner% rounded $o a Ancor o"$% %a"" no$ e "e%% $an 19 iniu noina" diae$er 8e o#o ead% of +ertca" +e%%e"% $a$ are e@$erna"" in%u"a$ed %a"" e )ro+ided :i$ 12 "an' nu$%. !"an' nu$% %a"" "oca$ed on 300 %uare cen$er%. :ic are no$ e@$erna"" in%u"a$ed> %a"" e )ro+ided :i$ a 5 $ic' %$ee" :ea$er ca) on $e %'ir$ $o )ro+i ;re)roo;ng. A"" a$eria"% u%$ e c"ear" ident;ed and )ro+ided :i$ "egi"e origina" or cert;ed $rue co)ie% of i"" 8e%$ Cert;ca$e%. /ac' adeua$e ident;caton and cert;caton %a"" e cau%e for reOecton. A"" a$eria"%> e@ce)$ caron %$ee"%> %a"" e a""o-+eri;ed $e a% de%cried in AS8 E3&1. S)ecien% for a$eria" $e%tng %a"" e $a'en for $e a@iu ea$ $rea$ed $ic'ne%%(8 )er $e fo""o:ing a P"a$e% S)ecien% %a"" e $a'en fro eac )"a$e $ran%+er%e $o $e ro""ing directon in accordance :i$ SA-20 a$ $e %$andard de)$ of T8 "ocaton. f reuired> T8 %)ecien% %ou"d e u%ed for o$ $en%i"e and %$e) coo"ing $e%$%.
iniu acce)$a"e Car) i)ac$ energ +a"ue% for a"" a$eria"% of con%$ructon (a%e and :e"d e$a"% %a"" no$ e "e%% $ fo""o:ing a))"ica"e +a"ue% 1 40M32 Uou"e% for caron %$ee"% $ic'er $an 50 2 A% %)eci;ed ASE SEC u$ no$ "e%% $an 34M27 Uou"e% 3 A% %)eci;ed $e "icen%orV% %)eci;caton> u$ no$ "e%% $an 34M27 Uou"e% 4 55M4& Uou"e% for 1 Cr- T o> 1 W Cr- T o> 2 W Cr- 1 o> 2 W Cr- 1 o- W 3 Cr- 1 o and 3 Cr- 1 o- W < %$ee"%. a 8e ;r%$ nuer of reuired energ +a"ue% i% $e iniu a+erage energ of $ree %)ecien% and $e %econd nuer i% $ %)ecien of $e i)ac$ $e%$ re%u"$% a$eria"% for )re%%ure +e%%e"% for de-aeraton %er+ice %a"" e in accordance :i$ KACE P0590. SA-105 %a"" no$ e u%ed for a))"icaton% reuiring i)ac$ $e%tng. )ac$ $e%tng of a$eria"% and :e"ding )rocedure% are reuired :en $e%$ $e)era$ure i% "o:er $an -2&BC. A"" ange%> ;Qng% and )i)ing for u%e a% in$egra" )ar$% of )re%%ure +e%%e"% %a"" e )urca%ed fro Saudi Araco a))ro+ed a
aricaton 8o"erance% 13.1.1 aricaton $o"erance% %a"" e in accordance :i$ $e ore %$ringen$ of $e a))"ica"e Code and PP docuen$ -6 . 8o"erance 13 or %u))or$% "oca$ed ao+e a%e"ine> $o"erance% %a"" e 0 > Y 6 . 8o"erance 14 a@iu diGerence in )ea' de+iaton% fro %$raig$> a))"ied $o $e %e"" a$ an "ocaton a"ong $e circuferenc e 3 in an 3000 of "eng$> 12 in an 15000 of "eng$> and %a"" no$ e@ceed 19 o+er $e o+era"" "eng$ o di%$orton cau%ed :e"ding of "ongi$udina" or circuferenta" Ooin$% %a"" no$ e@ceed 6 a@iu de)$ in a 900 "en :e"d. 8o"erance 20 =e+iaton fro a+erage .=. (a% de$erined %$ra))ing fro noina" .=. %a"" e a% fo""o:% a X3 for .=. Z 1200 X6 for .=. [ 1200 u$-of- roundne%% $o"erance% %a"" e according $o a))"ica"e ASE SEC eac %egen$ %a"" a+e a$ "ea%$ one o"e. 13.2.7.2 8e""$a"e o"e% %a"" e "oca$ed a$ $e "o:e%$ )o%iton acce%%i"e for in%)ecton :i$ cen$er of $e o"e 25 fro edg a))"ica"e $o eac %egen$ of a %)"i$-reinforcing )ad. 8e""$a"e o"e% in in$erna" a#acen$ )ad% %a"" e %ea" :e"ded. oring 13.2.12.1 *enera" a Co"d foring for caron %$ee"% %a"" e )erfored a$ $e)era$ure% :i$in $e range of ao+e 20BC (6&B and e"o: 120BC ( Ho$ foring i% an foring )erfored ao+e $e au%$eni$e )a%e %$ar$ $e)era$ure of 740BC (1364B. =i%%ii"ar e$a" :e"d% (= are no$ )eri#ed in %u";de %$re%% crac'ing en+ironen$ a% de;ned in $i% %)eci;caton. e"d% acce)$a"e if $e = in$erface :i$ $e ferritc %$ee" i% eond $e "iuid )a%e iniu 600 (24 ince%. 8e e$od of :e"d o+er"a %a"" e %uc a% $o )roduce a iniu of 3.2 $ic'ne%% eetng $e %)eci;ed ceica" co) %)eci;ed :e"d o+er"a a$eria".
e"ding )rocedure% %a"" e ua"i;ed con%idering a"" of $e $era" $rea$en$% $a$ cou"d aGec$ $e a$eria" )"u% $:o addito accoun$ for fu$ure re)air% andMor a"$eraton% (refer $o )aragra).12.1.9 of $i% %)eci;caton. or %our %er+ice> additona" %u))"een$ar i)ac$ and ardne%% $e%$% :i$ one PH8 cc"e %a"" e carried ou$ for :e"ding )r :e"" a% )roducton $e%$ cou)on%. Hardne%% $e%tng %a"" co)" :i$ KACE 0175MS 15156. A"" Konde%$ruct+e E@ainaton> inc"uding agnetc Partc"e and /iuid Pene$ran$ e@ainaton%> %a"" e )erfored )er%on accordance :i$ ASK8 CP-1&9> or eui+a"en$ Katona" Cert;caton Progra% $a$ a% een a))ro+ed $e Saudi Araco n% =e)ar$en$. Per%onne" re%)on%i"e for in$er)re$aton of Konde%$ruct+eE@ainaton re%u"$% %a"" e cert;ed $o a iniu o A"" )re%%ure and non-)re%%ure :e"d% in +e%%e"% $a$ are no$ reuired $o undergo PH8 %a"" e +i%ua"" in%)ec$ed :ere acce "ongi$udina"> circuferenta" or ui"$-u) ead )re%%ure :e"d %ea% co+ered or rendered inacce%%i"e in$erna"%> "iing "ug% or o$er a#acen$% %a"" e fu"" radiogra)ed o+er $e entre aGec$ed "eng$ )"u% iniu 50 (2 ince% ei$er %ide )r a#acen$. 8ung%$en inc"u%ion% in *a% 8ung%$en Arc :e"d% %a"" e e+a"ua$ed a% indi+idua" rounded indicaton%. C"u%$ered or a"igned $ung% inc"u%ion% %a"" e reo+ed and re)aired. A"" )"a$e% :i$ $ic'ne%% ore $an and inc"uding 50 (2.0 ince% %a"" e u"$ra%onica"" e@ained $e e$c. $o )re%%ure re$aining )ar$%. A"" forging% %a"" e 100D u"$ra%onica"" e@ained $e eui)en$ anufac$urer in accordance :i$ ASE SA3&&. Acce)$an %a"" e in accordance :i$ ASE SEC ere u"$ra%onic e@ainaton canno$ e ut"i,ed>due $o on" con%$ructon geoe$ric con;guraton> $e :o"e Ooin$ %a"" e ei$ or "iuid )ene$ran$ (/P e@ained aer eac 6 de)$ of :e"d de)o%i$ and $e ;ni%ed :e"d %urface. n$erna" :e"d% %a"" e e@ained :i$ e$ uore%cen$ P. E@$erna" :e"d% %a"" e e@ained :i$ :e$ +i%i"e P or e$ u $e a))"ica"e Code. orging% %a"" e e@ained on a"" %urface%> ut"i,ing :e$ uore%cen$ agnetc )artc"e e$od aer ;na" acining. A"" defec$ reo+ed and re)aired :e"ding in accordance :i$ SAES--010. (E@ce)ton /iuid )ene$ran$ e@ainaton i% acce)$a"e a% agnetc )artc"e e@ainaton for :e"ding edge%. A"" edge% )re)ared for :e"ding and a"" o)ening% in non-erro agnetc +e%%e"% %a"" e 100D "iuid )ene$ran$ e@ained in acc $e a))"ica"e Code. Hardne%% 8e%tng e"d ardne%% $e%tng %a"" e in accordance :i$ $e reuireen$% of SAES--010. 8e a@iu )o%$ :e"d ea$ $reatng %oa'ing $e)era$ure for uenced and $e)ered caron and "o: a""o %$ee" a$eria"% $e)ering $e)era$ure %o:n on $e i"" 8e%$ e)or$% or $e fo""o:ing ] 650BC a@iu for caron %$ee" ] 700BC a@iu for "o: a""o %$ee"%. 8e o"ding $e)era$ure for )o%$ :e"d ea$ $rea$en$ for caron %$ee" +e%%e"% %a"" e 620BC 650BC (1150B 1200B. Pneuatc $e%tng for +e%%e"% $o e )re%%ure $e%$ed a$ ;na" erecton %i$e :i$in Saudi Araco faci"i$ reuire% $e a))ro+a" of $ $e Saudi Araco n%)ecton =e)ar$en$. Hdro%$atc $e%$ )re%%ure %a"" e e"d for a iniu of one our )er 25 of +e%%e" $ic'ne%% and in no ca%e "e%% $an one A"" :e"ded a#acen$% )ro+ided :i$ $e""$a"e o"e% %a"" e )neuatca"" $e%$ed a$ iniu 70 'Pa (10 )%i )rior $o ea$ $re $e%tng.
8e""$a"e o"e% in e@$erna" a#acen$% u%$ no$ e )"ugged during $e +e%%e" )re%%ure $e%$. 8e""$a"e o"e% in in$erna" a#acen )rior $o )re%%ure $e%tng of $e +e%%e". Hdro%$atc )re%%ure $e%tng %a"" e )erfored :i$ ga%'e$% and o"tng identca" $o $o%e reuired in %er+ice and a% %)eci;ed ga%'e$% a e u%ed a% %er+ice ga%'e$% if $e o"$ed Ooin$ i% no$ di%a%%e"ed aer co)"eton of dro%$atc )re%%ure $e%tng. 8e anufac$urer %a"" %u))" $e fo""o:ing a iniu $:o %e$% of %)are ga%'e$% :i$ a "ind ange for eac an:a and "inded no,,"e in $e +e%%e". iniu one %e$ of %er+ice ga%'e$ %e$ and $:o %e$% of %)are ga%'e$% for eac no,,"e :i$ co)anion ange% in $e +e%%e". c A"" o"tng :i$ iniu 10D %)are o"tng (3 iniu for eac %i,e )er +e%%e". . > $an 50 )) c"oride% :i$ )H +a"ue no$ e@ceeding 7 a$ $e te of ;""ing $e +e%%e".
1. A$ "ea%$ 17^C (30B ao+e $e :are%$ =8 a%ed on $e $e)era$ure +a"ue% on $e i)ac$ $e%$ e@e)ton cur+e% of $ con%idering a$eria"% of con%$ructon for a"" of $e +e%%e"V% co)onen$%. 2. Ko$ e"o: 15BC (59B. 3. Ko$ ao+e 50BC (122B> un"e%% $ere i% inforaton on $e ri#"e carac$eri%tc% of $e eui)en$ a$eria" indicatng $a$ a needed. 8e $e)era$ure of $e $e%$ :a$er %a"" e ain$ained a$ "ea%$ 15BC (59B a$ a"" te% during dro%$atc $e%tng. )ro+ided reuireen$% of )aragra) Si,ing of re"ief +a"+e(% %a"" e according $o AP P520> Par$ . c 8e re"ief +a"+e(% %a"" e $e%$ed> da$ed> and $agged :i$in one :ee' )rior $o $e )re%%ure $e%$. d 8e )re%%ure $e%$ re"ief +a"+e %a"" e acco)anied :i$ a ca"iraton cert;ca$e $a$ inc"ude% $e co"d diGerenta" $e%$ )re%% $e %)ring range. 8e C=8P %a"" e :i$in $e %)ring range. *a%'e$ con$ac$ %urface% %a"" e )ro)er" )ro$ec$ed fro "a%tng and %a"" no$ e coa$ed or )ain$ed. :e"d %"ag%> dir$ and de %at%facton of $e Saudi Araco n%)ec$or. 8e %a"" no$ a+e a %)read of ore $an 40BC. 8erocou)"e "ocaton% %a"" inc"ude o$ $e in%ide and ou$%ide %urface% of $e +e%%e" for :e"d $ic'ne%%e% in e@ce%% of 75 or a"" +e%%e"% PH8ed in a furnace> $e $erocou)"e "ocaton% %a"" inc"ude a 8e $inne%$ aOor co)onen$. 8e $ic'e%$ eer. c 8e $o) of $e +e%%e" (a% orien$ed during PH8. d 8e o#o of $e +e%%e" (a% orien$ed during PH8.
f "oca"i,ed PH8 of $e +e%%e" %e"" i% u%ed> i$ %a"" e oni$ored u%ing a$ "ea%$ four %e$% of $erocou)"e%> :i$ eac %e$ con% one $erocou)"e eac on $e in%ide and ou$%ide %urface%. Eac %e$ %a"" e )"aced a$ 90 degree in$er+a"% around $e +e%%e" Additona" $erocou)"e %e$% are reuired if u"t)"e ea$ con$ro" ,one% are u%ed :en a con$ro" ,one i% no$ oni$ored on /oca"i,ed PH8 of no,,"e :e"d% %a"" a+e $e fo""o:ing iniu nuer of $erocou)"e%. Ko,,"e% :i$ a diae$er of 305 %a"" a+e a$ "ea%$ one $erocou)"e. A$ "ea%$ $:o eua"" %)aced $erocou)"e% %a"" e u%ed for circuferenta" :e"d% on n diae$er% ao+e 305 $roug 610 . Ko,,"e% "arger $an 610 (24_ diae$er %a"" a+e a$ "ea%$ four $erocou)"e circuference. 8e)era$ure recorder% %a"" e ca"ira$ed e+er three months and a curren$ ca"iraton %tc'er %a"" e ain$ained on $e rec freuenc a e e@$ended $o 12 on$% :i$ $e a))ro+a" of Saudi Araco n%)ecton if $e docuen$ed ca"iraton cec'% deon%$ra$e acce)$a"e accurac for a %ui$a"e )eriod. Aer co)"eton of $e PH8 a"" $erocou)"e% %a"" e reo+ed and $e a#acen$ area% ground %oo$ $o c"ean and %ou n%)ec$or> $e area% %a"" e e@ained 8 or P8 aer grinding.
Ao+e &00B (425BC> $e ra$e of eatng %a"" e no$ ore $an 400BM r (222BCM di+ided $e a@iu e$a" $ic'ne%% ince%>u$ in no ca%e ore $an 400BM r (222BCM . =uring $e eatng )eriod $ere %a"" no$ e a grea$er +ariaton in $e)e )orton of $e +e%%e" eing ea$ed $an 250B (140BC :i$in an 15 (4.6 in$er+a" of "eng$. 8e +e%%e" or +e%%e" )ar$ %a"" e e"d a$ or ao+e $e $e)era$ure %)eci;ed in 8a"e ?CS-56 or 8a"e ?CS56.1 for $e )eriod o 8a"e%. =uring $e o"ding )eriod> $ere %a"" no$ e a grea$er diGerence $an 150B (&3BC e$:een $e ige%$ and "o:e%$ $e )orton of $e +e%%e" eing ea$ed>e@ce)$ :ere $e range i% fur$er "ii$ed in 8a"e ?CS-56. Ao+e &00B (425BC> coo"ing %a"" e done in a c"o%ed furnace or coo"ing caer a$ a ra$e no$ grea$er $an 500BM r (2&0BCM e$a" $ic'ne%% of $e %e"" or ead )"a$e in ince%> u$ in no ca%e ore $an 500BM r (2&0BCM . ro &00B (425BC $e +e% (a 8e inner %urface of a $ori%)erica"> $oriconica">ei%)erica"> or e""i)%oida" ead %a"" no$ de+ia$e ou$%ide of $e %)eci;ed = nor in%ide $e %)eci;ed %a)e ore $an D of => :ere = i% $e noina" in%ide diae$er of $e +e%%e" %e"" a$ )oin$ of a radiu% %a"" no$ e "e%% $an $a$ %)eci;ed.
&.1.5.3 A"" gauge% %a"" a+e a range %uc $a$ $e $e%$ )re%%ure i% :i$in 30 $o &0D of $e fu"" range. &.1.5.4 A iniu of $:o )re%%ure gauge% are reuired for $e $e%$ %%$e. ne )re%%ure gage %a"" e on $e $e%$ anifo"d a %%$e. 8eir accurac %a"" e :i$in 5D of one ano$er.
Pr.*auge ca"iraton %a"" e in one on$ during $e%$ da$e. Pre%%ure *auge in no ca%e %a"" $e range e "e%% $an 1 ` nor ore $an 4 te% $a$ )re%%ure
S$ruc$ura" S$ee" 4.1.1 4.1.2 4.3
4.6
4.9
5.2.1
5.2.2 5.2.3.4
5.2.5 5.2.6.1 5.2.6.3
5.2.6.4
5.2.6.6 6.1.1 6.1.4 6.1.6 6.1.7
6.1.9 6.2.5.4
6.2.5.5 6.2.5.7 6.2.5.20 6.2.6.4 6.2.6.5 6.2.6.&
6.2.&.4 7.1 7.4
7.5
euireen$ 8e iniu $ic'ne%% of an )ar$ of a %$ruc$ura" %a)e %a"" e 5 . Pi)e for co"un% or andrai" %a"" e )er AS8 A53 MA53 8)e E or S> *rade ! or AS8 A106MA106 *rade !. Hig S$reng$ !o"$ A%%e"ie% !o"$ - AS8 A325 or A325 8)e > AS8 A490 or A490> if %)eci;ed on $e de%ign dra:ing% a%er - AS8 436 or 436 =irec$ 8en%ion ndica$or (=.8.. a%er% - AS8 959 or 959> :en %)eci;ed on $e de%ign dra:ing% Hea+ He@ Ku$ - AS8 A563 *rade =H or AS8 A563 *rade 10S Ancor !o"$% - AS8 A193MA193 *r. !7 J !& or AS8 1554> *r. 105 Hea+ He@ Ku$% - AS8 A194MA194 2H J & or AS8 A563> =H or AS8 A563 *rade 10S a%er% - AS8 436 or AS8 436 P"a$e a%er% - AS8 A36MAS8 A36 *a"+ani,ing A"" a$eria"%> e@ce)$ AS8 A490 or AS8 A490 o"$%> and crane rai"%> %a"" e ga"+ani,ed. S$ee" eedded in concre$e (inc"u AS8 A36MA36> AS8 A307 and AS8 1554 ancor o"$% %a"" e o$-di) ga"+ani,ed. *a"+ani,ing of %$ee" %a)e%> )"a$e% and ard:are %a"" e in accordance :i$ $e fo""o:ing AS8 %)eci;caton% a S$ee" %a)e% and )"a$e% - AS8 A123MA123 AS8 A325 8)e 1 or AS8 A325 8)e 1 o"$% and corre%)onding nu$% and :a%er% -AS8 !695 or AS8 2329 c AS8 A36MA36 $readed ar or AS8 A307 o"$% and corre%)onding nu$% and :a%er% - AS8 2329 or AS8 !695 d A"" o"$%> nu$%> and :a%er% %a"" ee$ reuired ecanica" )ro)erte% aer ga"+ani,ing. 8e edge% of tg$" con$actng %urface% %a"" e co)"e$e" %ea" :e"ded. n%)ecton of *a"+ani,ed S$ee" 8e !uer re%er+e% $e rig$ $o in%)ec$ and reOec$ a"" ga"+ani,ed %$ee" in accordance :i$ $e )ro+i%ion% of AS8 A123MA123 AS8 E376. An daage $o ga"+ani,ing %a"" e re)aired in accordance :i$ AS8 A7&0MA7&0. en %urface defec$% e@ceed 2D of a eerF% area> $e defec$% %a"" e re)aired redi))ing $e eer in $e ,inc a$. Co"d re)air u%ing an organic ,inc ric coatng ()rier in APCS-1C %a"" e )eri#ed if $e fo""o:ing conditon% e@i%$ a. 8o$a" daaged area i% "e%% $an 1D of $e $o$a" coa$ed area of $e eer eing re)aired . Ko %ing"e re)air i% grea$er $an 2 %uare ince% (1300 N Ho$ re)air% %a"" e ade in $e %o) if an of $e fo""o:ing conditon% e@i%$ a. 8o$a" daaged area i% grea$er $an 1D u$ "e%% $an 2D of $e $o$a" coa$ed area of $e eer eing re)aired . An %ing"e re)air i% a$ "ea%$ 2 inN (1>300 N in area c. An %ing"e re)air i% 12-ince% (300 "ong or ore A"" faricaton %a"" e in accordance :i$ $e A SC Code of S$andard Practce for S$ee" !ui"ding% and !ridge% and $e ASC S)e for S$ruc$ura" S$ee" !ui"ding%. S$ruc$ura" %$ee" )i)e %a"" e "ii$ed $o %ea"e%% or e"ec$ric-:e"ded> %$raig$-%ea )i)e. ere %$ee" )i)e% or $uing are u%ed end% %a"" e %ea"ed $o )re+en$ in$erna" corro%ion. A"" :e"ding %a"" e in accordance :i$ AS =1.1M=1.1> S$ruc$ura" e"ding Code S$ee" or AS =.1.3> S$ruc$ura" e"ding C See$ S$ee"> So) %)"ice%> %u%t$uton% of eer %i,e%> or cange% in de$ai"% or dien%ion% %a"" no$ e )eri#ed :i$ou$ :ri#en au$o fro $e Cairan of $e n%ore S$ruc$ure% S$andard% Coi#ee
/iing "ug% reuired for "iing of fu"" a%%e"ed %$ruc$ura" uni$% or %'id% %a"" e de%igned for a#acen$ $o )riar %$ruc$ura eer% on". /iing "ug% %a"" e a#aced ean% of a co)"e$e Ooin$ )ene$raton groo+e :e"d or contnuou% ;""e$ :e"d% ( )aragra) 7.6.e A"" AS8 A325 or AS8 A325 ig-%$reng$ o"$%> %a"" e 8)e 1> ga"+ani,ed. *a"+ani,ed :a%er% and nu$% %a"" e furni%ed for ga"+ani,ed o"$%. A"" o"$%> nu$%> and :a%er% %a"" e )ro)er" ident;ed and ar'ed :i$ $e a$eria" grade and anufac$urerF% "ogo if reuire re%)ect+e AS8 %$andard. A"" fa%$ener% no$ %o ar'ed %a"" e reOec$ed. Sou"d an unar'ed fa%$ener% e in%$a""ed> $e % reo+ed. ecanica" $e%tng of unar'ed fa%$ener% %a"" no$ con%t$u$e Ou%t;caton for $eir u%e. 8e iniu nuer of o"$% in a fraed ea connecton %a"" e $:o o"$%. A iniu of 5D e@$ra uantte% of eac o"$ %i,e and "eng$> inc"uding nu$% and :a%er%> %a"" e furni%ed $e farica$o erecton. 8e iniu ;""e$ :e"d %i,e i% 3M16 inc (5 for %$ruc$ura" :e"d%. Sea" :e"d% a e 1M& inc (3 iniu ;""e$ :e" A"" %$ruc$ura" %$reng$ :e"ding %a"" e contnuou%> un"e%% a"$erna$e )rocedure% are a))ro+ed $e Cairan of $e n%ore S$ruc$ure% S$andard% Coi#ee Contnuou% %ea"-:e"ding %a"" e u%ed in )"ace% $a$ are no$ %e"f-draining or :ere cre+ice corro%ion i% "i'e" $o occur.f %ea"-: no$ )ractca"> a"$ernat+e e$od% of %ea"ing %a"" e u%ed :i$ $e a))ro+a" of $e Saudi Araco e)re%en$at+e. A"" gu%%e$ and %tGener )"a$e% %a"" e 3M& inc (10 iniu $ic'ne%%. or inor %$ruc$ure% %uc a% )"aIor% and i%c %$ruc$ure%> W inc (6 $ic' gu%%e$ and %tGener )"a$e% a e u%ed. 8e iniu $ic'ne%% for connecton )"a$e% in e"ec$ $ran%i%%ion $o:er% or counicaton $o:er% %a"" e W inc (6 . A"" K=8 )rocedure% %a"" e %ui#ed $o $e n%)ecton =e)ar$en$ M )eraton% n%)ecton =i+i%ion (= ASK8 /e+e"- for acce)$ance )rior $o :or' coencing. n%)ecton and $e%tng %a"" confor $o $i% S)eci;caton and Saudi Araco n%)ecton euireen$% or% 175-120100 or 17 a#aced $o $e Purca%e rder. e"ding )rocedure% and indi+idua" :e"der% %a"" e ua"i;ed in accordance :i$ $e reuireen$% of AS =1.1M=1.1> AS AS =14.1 a% a))ro)ria$e. A"" :e"ding )rocedure% and :e"ding )erforance ua"i;caton record% %a"" e ade a+ai"a"e $o $ !uerF% n%)ec$or for re+ie:
a A"" :e"d% %a"" a+e 100D +i%ua" in%)ecton )erfored )er AS =1.1. n additon> an %$ri'e%> gouge%> and o$er indicaton care"e%% :or'an%i) (%uc a% %urface )oro%i$ %a"" e reo+ed grinding. Pi)e% u%ed a% )i"ing (circuferenta" :e"d% and $uu"ar %$ruc$ure% %a"" e rando" radiogra)ed a$ $e ra$e of 10D one eac $en (10 :e"d% %a"" e 100D radiogra)edh. 8e %)eci;ed aoun$ of rando radiogra) %a"" inc"ude -ra %a)"e% fro :e"derF% dai" )roducton. c 8e u#-:e"ded ange %ecton% for a"" )riar "oad-earing eer% %a"" e 100D radiogra)ed a$ $e :e"d. Priar "oa eer%
d Secondar eer% %uc a% )ur"in%> gir$% or raer% $a$ are no$ )ar$ of $e ain %:a frae> $e u#-:e"d% can e $e%$ed 10D of $e u#:e"d% of eac da% )roducton (rando" %e"ec$ed %a"" a+e radiogra)ic $e%$% )erfored on $e :e"d%. e A"" "iing "ug connecton% %a"" e 100D agnetc )artc"e in%)ec$ed. u"" )ene$raton groo+e :e"d% in "iing "ug% %a"" e 10 in%)ec$ed. Procedure% and o)era$or ua"i;caton% %a"" ee$ AS =1.1 and e %ui#ed $o $e Co)an n%)ec$or for re+ie a))ro+a". a$eria" $e%$ re)or$% %a"" confor $o EK 10204> 8)e 3.1. 8 i" :ic $)e and c"a%% %ee AS
iQng
6.1
6.2
6.4 7.3.2
7.4.2 &.1
9.2
9.3
9.5.3
9.5.3.1
9.5.3.2
9.5.3.3
10.4 10.6
SA234 P!
SA420 P/6 SA403 304/ SA1&2 316/ SA240 316/ SA333 *r6 SA312 8P304
euireen$ 8i% S)eci;caton i% a))"ica"e $o caron %$ee" and "o: $e)era$ure caron %$ee" )i)e ;Qng% anufac$ured in accordance :i$ AS8 A234 *rade P!> AS8 A420 and SS SP-75 for ig %$reng$ ;Qng%. k!u# :e"ding ;Qng%l are ;Qng% :i$ e+e"ed end% $a$ connec$ in$o $e )i)ing %%$e u# :e"d% a% de$ai"ed in ASE !16.9. ke"ded ;Qng%l refer% $o ;Qng% $a$ are farica$ed fro )"a$e and are a%%e"ed :e"ding or ;Qng% ade fro a )i)e farica$ed :e"ding !oron con$en$ %a"" e %o:n in $e ea$ ana"%i% or )roduc$ ana"%i% and %a"" no$ e@ceed 0.0005D. AS8 A234 and AS8 A420 iQng% 6.2.1 a$eria" %a"" confor $o $e reuireen$% of AS8 A234MA234 *rade P! or AS8 A420 *rade P/ 3 or *rade P/ 6> inc"uding AS8 A960 Su))"een$ar euireen$% S50 kProduc$ Ana"%i%>l S51 k8en%ion 8e%$l and S57 kHardne%% 8e%$.l 8e ardne%% for AS8 A420 *rade P/6 %a"" no$ e@ceed 197 !HK. 6.2.3 8e caron eui+a"en$ %a"" no$ e@ceed 0.42D :en ca"cu"a$ed according $o $e foru"a CE ( m C YnM6Y(CrY+YoM5Y(KiYCuM15 8e +endor %a"" )ro+ide a cert;ed a$eria" $e%$ re)or$ "i%tng $e ac$ua" re%u"$% of $e ceica" ana"%i%> ecanica" )ro)erte%> no$c $ougne%% )ro)erte%> ea$ $rea$en$> nonde%$ruct+e e@ainaton> and an %)ecia" $e%$% reuired $e Purca%e rder. Pro)er" conditoned "o:-drogen e"ec$rode% %a"" e u%ed for a"" ;Qng% :en $e :a"" $ic'ne%% e@ceed% 13 .
Hardne%% 8e%tng Hardne%% $ra+er%e% conduc$ed in accordance :i$ AS8 E92 %a"" e ade on a fu""-$ic'ne%%> $ran%+er%e cro%%-%ecton of $e :e"d $a$ a% een oun$ed> )o"i%ed $o e$a""ogra)ic ua"i$> and e$ced. 8:o $ra+er%e% %a"" e ade. ne %a"" e :i$in 1.0 fro $e .=. %urface and one :i$in 1.0 fro $e .=. %urface. Eac $ra+er%e %a"" con%i%$ of a$ "ea%$ $:o ardne%% inden$aton% in eac of $e fo""o:ing "ocaton% a e"d e$a" Hea$ aGec$ed ,one on eac %ide of $e :e"d and c Paren$ e$a" on eac %ide of $e :e"d. n" l ASE SEC A))endi@ &. agnetc )artc"e $e%$ed in accordance :i$ ASE SEC A))endi@ 6. adiogra) A"" :e"d% in farica$ed ;Qng% %a"" e 100D radiogra)ed in accordance :i$ k!oi"er and Pre%%ure :i$ $e $e%$ "ocaton% %)aced e+en" acro%% $e )iece eing $e%$ed. (or ;Qng% 2-inc and %a""er> on" $:o inden$aton% are reuired. or :e"ded ;Qng%> an additona" $ree ardne%% inden$aton% %a"" e ade e+en" %)aced> a"ong $e :e"d. ere acce%%i"e> $e :e"d e$a" ardne%% %ou"d e ea%ured on $e .=. %urface of $e ;Qng%. f an %ing"e inden$aton e@ceed% $e a""o:a"e ardne%% "ii$>$:o additona" ardne%% inden$aton% %a"" e $a'en :i$in 25 of i$> and $e $ree ardne%% +a"ue% %a"" e a+eraged. f $e a+erage e@ceed% $e a""o:a"e "ii$> $e ;Qng %a"" e reOec$ed> and a"" $e o$er ;Qng% fro $e %ae ea$ %a"" e 100D ardne%% $e%$ed> e+en if no$ o$er:i%e reuired in )aragra) 9.5.1.
8e diGerence e$:een $e ige%$ and "o:e%$ ardne%% reading% in $e )aren$ e$a" %a"" no$ e@ceed 20 H!. n additon> for :e"ded ;Qng%> $e diGerence e$:een $e ige%$ and "o:e%$ ardne%% reading% in $e :e"d e$a" %a"" no$ e@ceed 20 H!. f $e diGerence e@ceed% 20 H! for ei$er $e )aren$ e$a" or $e :e"d e$a" ardne%% +a"ue%> $e ;Qng% %a"" e reOec$ed> and a"" o$er ;Qng% fro $e %ae ea$ %a"" e 100D ardne%% $e%$ed. A$ $e anufac$urerF% o)ton> a"" ;Qng% $a$ a+e fai"ed $e ardne%% $e%$ reuireen$% in )aragra)% 9.5.3.1 andMor 9.5.3.2 can e re-nora"i,ed and ardne%% $e%$ed again. iQng% $a$ )a%% $e ardne%% $e%$ reuireen$% and $e %$reng$ reuireen$% aer re-nora"i,ing a e acce)$ed. iQng% $a$ fai" a %econd te %a"" e )eranen$" reOec$ed. 9.5.3.4 8e ardne%% "ii$ for AS8 A420 i% 197 !HK. Aer in%)ecton Saudi AracoF% n%)ecton e)re%en$at+e> un"e%% o$er:i%e %)eci;ed in $e Purca%e rder> ;Qng% %a"" e %u))"ied :i$ a )ro$ect+e coatng $a$ doe% no$ ide ar'ing% or %urface defec$%. 8i% $e)orar coatng>coined :i$ a))ro)ria$e )ac'ing> u%$ )ro$ec$ again%$ corro%ion during ocean %i)en$. 8e coatng %a"" e ard and dr. $ can e ei$er a c"ear coatng or a $in o)aue coatng. E@ce)$ for c"ear coatng%> $e a@iu dr ;" $ic'ne%% %a"" e 76 icron. iQng% )er AS8 A234 and A420 %a"" e ar'ed in accordance :i$ ASE !16.9> )aragra) 4. =ocuen$aton %a"" e in accordance :i$ EK10204 k$)e 3.1l.
SPECCA8K PPK* 88K*S ?*H8 CA!K S8EE/ AK= A// S8EE/ =EA8E AK= H*H8EPEA8?E SE PC> and P ;Qng% u)on :ic $e ;na" foring o)eraton i% co)"e$ed a$ a $e)era$ure ao+e 1150B 620BCh and e"o: 1&00B 9&0BCh need no$ e ea$ $rea$ed )ro+ided $e are coo"ed in %t"" air.
SPECCA8K PPK* 88K*S ?*H8 CA!K S8EE/ AK= A// S8EE/ /-8EPEA8?E SE annea"ed> or uenced and $e)ered conditon. A"" :e"ding %a"" e co)"e$ed )rior $o $e au%$enit,ing ea$ $rea$en$. )ac$ p50 p45 Ch>a@ 27U SPECCA8K ?*H8 A?S8EK8C S8AK/ESS S8EE/ PPK* 88K*S Hea$ 8rea$en$ q1900B 1040BCh SPECCA8K *E= //E= A// AK= S8AK/ESS S8EE/ PPE /AK*ES> *E= 88K*S> AK=
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