ARK-JSA-08 Manual Tie-In Welding Rev-3

 

  JOB SAFETY ANALYSIS   PROJECT:

FADHILI DOWNSTREAM PIPELINE PROJECT

FACILITY/PLANT LOCATION:

DESCRIPTION OF WORK:

 FDEWG-1 Pipeline KM 101 to 204

MANUAL / TIE - IN WELDING

JSA PARTICIPANTS: (Contractor’s HSE Manager Manager,, Construction Manager,, Civil Superintendent, & relevant Manager discipline engineers)

DATE: October 27, 2017

CONTRACTOR:  ARKAD Contracting Contracting Co.

PREPARED BY:

REVIEWED BY:

 __________________  Dionaldo Tapispisan (HSE Manager) (A) DATE: October 28, 2017

 _____________  Robert Lee (SAPMT Safety) DATE:

REVISION: 03 JSA No: No: ARK-JSA-08

APPROVED BY:

 ______________________  (Saudi Aramco Proponent) DATE:

References GIs & SAES: GI 2.100 work permit system; Hazard identification plan (HIP); Aramco Construction Safety Manual 5 th edition; GI 7.025 Heavy Equipment Operator Testing and Certification; GI 7.029, Rigging Hardware Requirements; GI 7.028 Crane Lift Type and Procedure; GI 6.030 Traffic and Vehicle Safety

S No.

Sequence of Steps

1.

Obta btain Wor ork k Pe Perrmit mit an and d

Potential Hazards 

Vehicular Accident

Corrective Action/Recommendation  

meet the S.A. Issuer on the site

 

Fatal or permanent disability  

2.

Site Preparation & Inspection

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Slip, trip & Fall HazardsInjury

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  

Driver shall have SAG license and attended Arkad defensive training course. Driver follow Speed limit mention pipelineperiodic corridorinspection and on theshall mainberoad. Vehicleshall should be the properly maintained andon schedule followed. Passengers & Driver shall wear seatbelt once riding in the vehicle. Passengers shall inform HSE departm department ent if he fo found und the driver ar are e driving unsafely unsafely,, so that appropriate disciplinary action shall be taken. The permit issuer and receiver will conduct a joint site inspection to discuss the hazards and precautions required for conducting the job safely. Provide sufficient illumination during work activity Obtain work permit as outlined in GI-2.100.Work Permit System / Arkad work permit  A tool box meeting meeting shall be conducted in informing forming also the location of assembly area for

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3.

Mobilization of Heavy Equipment to the Site

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 Accidents by moving equipment results in property damage & potential caught-in between/ struck by & crush injury  

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       

  4.

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Cutting and Grinding of pipes

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Eye injuries

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Fire & explosion

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emergency & contact numbers to be posted In case of any emergency, all activities shall be stopped according to emergency response plan. Nurse and ambulance shall available on site. Non-essential personnel shall be kept out of the work area Sequence of work shall be discussed during pre-task briefing before the work commence. Transporters to be serviced and in good condition. Heavy Equipment to be secured on transporter.  A flagman, equipped equipped with a safety vest vest,, shall be posted. Only Certified SA / SPSP operators shall operate equipment.  All operators and drivers shall shall comply with G.I- 6.030 Traffic Traffic Control and V Vehicle ehicle Safety Safety..  All equipment needs to keep keep 2 meters away from the excavation. Stop work authority signage shall be posted at the job site. Daily inspection checklist for heavy equipment shall be completed. Wear appropriate PPE (Face shield, Safety goggles/glass) Inspection of grinding tools prior to use/Correct Grinding Disk must be used Grinder must be equipped with machine guard Check grinding disks for cracks Confined space entry plan along confined space entry log shall be provided. Cutting welding and brazing equipment shall be turned off and compressed gas cylinder valves closed when not in use. Equipment with defects or damage (e.g., cracked hoses, cylinders with dents or broken regulator gauges) shall be immediately taken out of service for repair or removed from the job site and replaced. Fire watch must be remain at site atleast 30 mins after hot work activity Check oxy/acetylene equipment for damage (hoses, hand piece and flashback arresters) for leakage prior to entering a confined space or trench Cutting torch must be equipped with flashback arrestor  Remove all flammable and combustible materials in the area  A qualified fire fire watch shall be assigned to any cutting, welding or burning burning operation. The fire watch shall remain in the work area during these activities and for no less than 30 minutes after the hot work has finished. Fire extinguisher at site shall be UL/FM.

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5.

Pipe Fit – up

 

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Strike against or struck by

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Strike against or struck by

Compressed gas cylinder shall be properly labeled, capped when not in use, transported, handled, used and stored. Use a trained spotter/rigger with equipment reflective vest Maintain safe distance between and personnel position  A competent competent supervisor shall be utiliz utilize e in the site.

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Use a trained spotter/rigger with reflective vest Maintain safe distance between equipment and personnel position

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Uncertified Operators

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Ensure that operators have a valid SA certificate and SAG for Heavy Equipment

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Failure of rigging equipment

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Ensure that rigging equipment are inspected prior to its use

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Slips & trips

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Failure of lifting equipment

  

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Caught in between pipes

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Remove all unnecessary materials and equipment not needed at the site. Good Housekeeping

Heavy Equipment must have a valid SA approved third party inspection sticker  Heavy Equipment must be checked using the Daily Inspection Checklist Ensure spotter has good communication

Remove all unnecessary personnel from the area Ensure all personnel are clear prior lifting the pipe.

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Noise

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Heat Exhaustion

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Ensure personnel working near the area are wearing ear plugs

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Ensure availability of drinking water supply in the working site

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Shelter shall be provided and maintained

Fire & explosion      

Inspection of welding equipment prior to use. Welding machine must be calibrated by a certified party. Flammable materials will be removed from areas where welding is to be undertaken Provide fire blankets/ fire watchers to prevent hazard of fire during welding operations Fire extinguisher should be available in the area of any welding operation  All equipment shall be turned turned off when not

in use

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Electric shock

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6.

Tie – in Welding

 

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Burns

Check welding leads, hand pieces, wire feeders etc. for damage prior to using the equipment Keep all equipment dry Only certified welders must perform the task Electrical welding machines shall be properly bonded and grounded Have appropriate grounding pins and blades to fit the socket outlet. Be of three-wire conductor type. Be #12 gauge (AWG) minimum of less than 30 m (100 ft.) long and #10 gauge minimum if 30 m (100 ft.) long or longer. Not be connected together in sequence (i.e., connected in a daisy chain layout). Repaired by a certified electrician and be spliced so that the splice retains the insulation, outer sheath properties and usage characteristics of the cord being spliced (e.g., use a manufactured spliced kit). Job-made extension cords shall be fabricated by a certified electrician and shall meet the requirement in Sections 11.7.15 (A) through 11.7.15 (H). Portable circuit power tools and extension cords shall be protected by an overcurrent protection device (e.g., panel mounted circuit breaker or in-line fuse).

Wear suitable clothing – in good condition Ensure welding gloves and jacket in good condition at all times   Use sunscreen and personal protection. Saf Safety ety guards guards provid provided ed the man manufa ufactu cturer rer for grindi grinding ng whe wheels els sha shall ll be use used d and maintained at all times. Guards shall allow only the working part of the wheel to be exposed. The guard shall also cover the spindle end, nut and flange projections. The maximum angular exposure of the grinding wheel perimeter an sides shall not exceed 180 degrees.

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Struck people by equipment

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7.

Demobilization 

Unqualified driver/ operator 

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Defective

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Health Hazard

Use a trained spotter with reflective vest Maintain safe distance between pipe and equipment position Keep only the needed people Use qualified supervisor  Personnel shall shall not operate any tools unless they are appropriately trained in their selection, use, inspection and storage. Training record shall be made available upon request.

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Certified/ competent operator must be used

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Valid sticker/ daily operator inspection checklist.

Regular disposal of waste, debris and scrap materials shall carried out .   Trash bin for waste, used paper cups, scrap and debris shall be provided.

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8.

Drinking containers shall be in good sanitary, tightly capped, and clearly marked for use and cup dispensers shall be provided.

Housekeeping 

Environmental Pollution

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Housekeeping must be done prior to closing of work permit.  All unused materials must be be removed from site on a daily daily basis and disposed of o only nly in an approved dumping area.

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Supervisor responsible for explaining contents of this JSA Name:

Signature:

Date:

Emergency Response Preparedness: Nearest Emergency Assembly Point location? Nearest Fire Extinguishers? Nearest Spill Kit? Nearest First Aid Kit? Method of communicating an emergency?

Radio Channel No:

Phone No:

 Air horn?

Yes: Yes:

No:

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Sign On: I confirm that the JSA has been explained and its contents are clearly understood and accepted. I also confirm that my required qualifications to undertake this activity are current and approved. I clearly understand the controls in this JSA must be applied as documented; otherwise work is to cease immediately and a review is to be completed and work can recommence. recommence.   Name

Qualification

Signature

Date

Employer

 

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