ARIEL CompressorSEK.pdf
September 20, 2017 | Author: Margaret Daugherty | Category: N/A
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COMPRESSOR UNIT OPERATION & MAINTENANCE MANUAL
THE HANOVER COMPANY
ARIEL JGE-4 ARIEL JGJ
ARIEL CORPORATION RECOMMENDED SPARES START-UP SERIAL NUMBER:
F-14998
UNIT QTY PART NO. DESCRIPTION PRICE --- --------- ------------------------------ --------JGM-JGP 4 1 1 1 1
A-3536 A-0661 A-0067 B-0104 A-3689
FRAME CLASS
RUPTURE DISC,3700 PSIG,YELLOW L.OIL FILTER ELEMENT,SPIN-ON GASKET,RET,9-1/2X6-7/16X1/32 GASKET,RET,TOP CVR,M:P, 1/32 CHK.VLV,1/8M X 1/8F,POPPET,SST CYL ASSY,2-3/4JG,SF
1 2 2 1 1
A-0092 A-0257 A-0027 B-0883-E B-0882-E
EXTENDED PRICE ---------
.00 .00 .00 .00 .00
.00 .00 .00 .00 .00
.00 .00 .00 .00 .00
.00 .00 .00 .00 .00
2550
STL GASKET, 3.425 X 3.105 X60 STL GASKET, 2.438 X 2.250 X30 O-RING,VT, 2.520 O.D.X.210 DIS.VALVE,52RX,STANDARD SUC.VALVE,52RX,STANDARD
ARIEL CORPORATION RECOMMENDED SPARES CONSUMABLES SERIAL NUMBER:
F-14998
UNIT QTY PART NO. DESCRIPTION PRICE --- --------- ------------------------------ --------JGM-JGP 4 2 1 1 1 1 1 1
A-3536 A-0661 A-0067 B-0104 A-9476 A-3531 A-3689 A-3780
FRAME CLASS
RUPTURE DISC,3700 PSIG,YELLOW L.OIL FILTER ELEMENT,SPIN-ON GASKET,RET,9-1/2X6-7/16X1/32 GASKET,RET,TOP CVR,M:P, 1/32 F F LUBR PUMP 3/16 PREMIER RUPTURE DISC ASSY,3700 PSI CHK.VLV,1/8M X 1/8F,POPPET,SST CHK.VLV,DOU.BALL SOFT SEAT SST CYL ASSY,2-3/4JG,SF
1 4 4 4 1 4 14 1 2 2 4 2 2 2 4 2 1 1
A-0092 A-0257 A-0027 A-0277 B-2647-K A-1001 A-1002 A-3780 A-1019 A-1021 A-1025 A-1033 A-1175 A-1179 A-1366 A-2066 A-1769 A-1770-A
EXTENDED PRICE ---------
.00 .00 .00 .00 .00 .00 .00 .00
.00 .00 .00 .00 .00 .00 .00 .00
.00 .00 .00 .00 .00 .00 .00 .00 .00 .00 .00 .00 .00 .00 .00 .00 .00 .00
.00 .00 .00 .00 .00 .00 .00 .00 .00 .00 .00 .00 .00 .00 .00 .00 .00 .00
2550
STL GASKET, 3.425 X 3.105 X60 STL GASKET, 2.438 X 2.250 X30 O-RING,VT, 2.520 O.D.X.210 PISTON RING, 2-3/4JG:A PIST ROD PACKING,REBUILD KIT VALVE PLATE,52R2:RX.059THK,ST SPRING PLATE,52RX,.020 THICK CHK.VLV,DOU.BALL SOFT SEAT SST CENTER BOLT,5/16-24X1.85 STL GUIDE RING,52RX,.165 THICK VALVE WASHER, 5/16 GUIDE RING,52RX,.185 THICK SPIROL PIN,.078 X 3/8 SPIROL PIN,.078 X 1/2 LOCKNUT, DRAKE,5/16-24 DOWEL PIN,42RX-79RX,.094X1/8 SUC.VALVE SEAT, 52RX DIS.VALVE SEAT ASSY, 52RX
ARIEL CORPORATION RECOMMENDED SPARES INSURANCE SERIAL NUMBER:
F-14998
UNIT QTY PART NO. DESCRIPTION PRICE --- --------- ------------------------------ --------JGM-JGP 1 4 3 1 1 1 1 2 1 1 1 1 2 1 2 3 1 1
B-0003 B-0023 B-0024 B-0025 A-0203 A-0194 B-0104 A-0261 A-0077 A-5641 A-3747-SS A-9476 FN0461EA A-0028 A-0060 FP0500FE A-0245 A-6348
FRAME CLASS
SLEEVE BEARING,BZ,ROD,JG:A:M:P SLEEVE BEARING,H/S,ROD,G:M:S:I SLEEVE BEARING,H/S,MAIN,JG:A:S SLEEVE BEARING,H/S,THST,JG:A:S ROLLER CHAIN,35T X 94,JGM:P GASKET,RND,OIL SEAL,1/32 GASKET,RET,TOP CVR,M:P, 1/32 L O PRESS GAUGE,ASHCROFT SIGHT GLASS,1" NPT SIGHT GLASS,3/4" NPT DST BLK,9S*-6SL6S SS F F LUBR PUMP 3/16 PREMIER SELF-LOCK NUT,ESNA,3/8-24 O-RING,VT, 5.645 O.D.X.210 CROSSHEAD PIN,JG:A:M:P:I:S DOWEL PIN, 1/4 X 3/4 +.0002 DUST SEAL,TFE,JG:A:M:P FF.S/D,DNFT,PS,TRAB,DC CYL ASSY,2-3/4JG,SF
1 1 4 1 4 1 2 2
A-0057 A-0065 A-0257 B-0019 A-0027 C-0028 B-0883-E B-0882-E
EXTENDED PRICE ---------
.00 .00 .00 .00 .00 .00 .00 .00 .00 .00 .00 .00 .00 .00 .00 .00 .00 .00
.00 .00 .00 .00 .00 .00 .00 .00 .00 .00 .00 .00 .00 .00 .00 .00 .00 .00
.00 .00 .00 .00 .00 .00 .00 .00
.00 .00 .00 .00 .00 .00 .00 .00
2550
PISTON COLLAR ,2-1/2=8JG:MP GASKET,RND,12,X1/64 STL GASKET, 2.438 X 2.250 X30 PISTON NUT,2-1/4" THRU 8"JG:MP O-RING,VT, 2.520 O.D.X.210 PIST.RD,3.00 ST X 20.305 LG DIS.VALVE,52RX,STANDARD SUC.VALVE,52RX,STANDARD
COMPRESSOR BALANCING RECORD BALANCE BY: STEVE BEMILLER FRAME: THROW#1 PARTS GROUP
JGP/1
THROW#2 BLANK
S/N: C-
S/N: C-
S/N: C-
S/N: C-
THROW
BORE:
BORE:
BORE:
BORE:
Connecting Rod w/ Bushing, Bolts, & Bearing Shells
D -124
14.4
D- 124
14.3
Piston w/ Rings, Rod, Collar & Nut
B-194 C-28
10.7
D -149
11.4
D- 191
22.1
B- 15
0.7
PART#
LBS.
BALANCE 37.2
ARIEL CORPORATION
LBS.
PART#
LBS.
PART#
BALANCE 36.4
0.8
PART#
0.0
3
THROW#6
BORE:
LBS.
UNBALANCE (LBS)
THROW#5
S/N: C-
PART#
TOTAL WEIGHT
THROW#4
BORE: 2-3/4JG LBS.
Balance Nut w/ Setscrews
THROW#3
STROKE (inches):
S/N: C-44342
PART#
Crosshead w/ Bushing
FRAME SIN: F- 14998
LBS.
BALANCE 0.0
0.0 INDUSTRIAL PARK, 35 BLACKJACK ROAD, MOUNT VERNON, OHIO 43050
0.0
0.0 0.0
Ariel Corporation Lubrication Sheet Frame: JGP/2 Stroke: 3 in Gas stream: Natural gas with water and/or heavy hydrocarbons Frame S/N: F-14998 Rod diameter:.1.125 in (Methane< 90%, SG > 0.7, Propane> 8%) Mawp Throw
Discharge
Bore. in Type
.P!!9.
.P!!9.
2.75JG Blank
2550
1809
2
Lube Block Schematic - Page 1 (Note: Block layout is recommendation only. #indicates crossport.)
Lube block Part Number:
9S A-3747
~~
I
tThrow 1: Packing
#
Throw 1: Cylinder (2.75)
Normal operation cycle time, sec. 36.2 * at max.rated rp (For break-in period of 200 hours, cycle as close as possible to half normal operation cycle time) Total delivered per day, pints: 3.5 * *NOTE: Adjusted to pump minim001. Recommended mineral oil lubricant for application and pressures: SAE 50-60 wt(ISO 220-320)0R SAE 40 wt(ISO 150) with compounding Best Premier pump(s): One 3/16 in Recommended base feed rate: 0.3 U.S. pints/inch diameter/day Base rate multiplier
Throw 1 Packing: Throw 1 Cylinder:
1.50 1.50
Recommended dal£, U.S.Pints
~er
1.01 1.24
Delivered ~er dal£ 2 U.S.Pints
1.49 1.98
Delivered/ recommended
147% ** 160% **
CJlcle Time vs. RPM seconds
..NOTE: Ariel suggests that delivered/recommended amount be within 90 ~ 125%. These recommendations are general guidelines. If the lubricants or flow rates do not appear to work adequately, flow rates and/or lubricant types may need to be changed. Please contact the lubricant supplier for specific lubricant recommendations. See Section 6.0 of the Ariel Packager Standards for more information.
Printed: 29-Mar-2000
4/19/00 SERIAL NUMBER:
ARIEL CORP. - BLACKJACK DIV. SALES ORDER COVER SHEET
C/N: 001
RHCOVP02
PART: JGM:P CLASS
F-14998
PART NUMBER
DESCRIPTION: JGM-JGP QUANTITY
FRAME CLASS
DESCRIPTION
DRAWING NO.
G-6282
1
FRAME ASSY,JGM:P:N:Q/1,SF
A-4319
G-4842
1
CRANKSHAFT ASSY,JGP,N/KEY
D-0200
G-0174
2
CONN.ROD ASSY,DI,JGM:P:I:162JS
A-3985
G-0175
1
X-HEAD ASSY,JGM:P:I:162JGS
A-6867
G-5653
1
X-HEAD ASSY,BALANCE,P:M/1:N:Q
A-6860
G-3220
1
1"SIGHT GLASS,JG:A:M:P; RWJ/2
N.A.
G-3014
1
L.O.PUMP ASSY,JGP:M/1,SF
D-1239
G-8017
1
F.F.LUBR,(1)3/16 JG:A2:MP:I,SF
D-1106
G-5095
1
DIST.BLK.MTG.SINGLE,M:P:N:Q
N.A.
G-2702
1
RUPTURE DISC ASSY, 3700 PSI
N.A.
G-6281
1
FF.TUBING,JG:M:P/1,D.A.CYL. SF
N.A.
G-0176
1
CHAIN ASSY,JGM:JGP:JGN:JGQ
A-7765
G-0173
1
TOP COVER ASSY,JGM:JGP:JGN:JGQ
A-7931
G-1103
1
L.O.PRESS.GAUGE,ASHCROFT,STD.
N.A.
G-7630
1
FF GAGE,3000PSI/BLK,MNPQ,
SF
A-9021
G-4669
1
F.F.S/D,DIGITAL NO FLOW,DC,STD
A-6423
G-8318
1
THERM.VLV,3/4",MTD,JGM:P/1,SF
A-6973
G-0038
1
TOOLS ASSY,BOX,JG:A:P:M:I:JGS
N.A.
AUXILIARY END
-f-13 UNC JACKNUT ~12" LONG STEEL BAR
=========r=====~::::J
PULL CAP STRAIGHT UP
i
6~:E~~~t ~t~~~E I~F
i
TIGHT, USE PULLER. !
i
~
-f -13 UNC X Bt' LONG THREADED ROD -t" -13 UNC LOCKNUT
~--
:
u
--~-i
:
\J
BEARING GAP PULLER DETAIL
i
(
~ VIEW A
25
25
----r
(_j
?) SEE VIEW A
DRIVE END VIEW
AUXILIARY END VIEW
, NOTES: 1.
39
LOOSEN DR TIGHTEN ALL FASTENERS PER RECOMMENDED PROCEDURES AND TORQUE VALUES IN MANUAL.
(t:>OIL FACES OF STATO-SEAL BEFORE INSTALLING TO PREVENT ABRASION.
~CLEARANCE BETWEEN CRANK AND END COVER TO BE CHECKED BY USING AN .008 FEELER GAUGE ALL AROUND [1::>APPLY AN ANTI-SEIZE LUBRICANT TO GASKET SURFACES. @:>REMOVE SHIPPING PLUGS AND TUBE TO A SAFE ATMOSPHERE DR DRAIN AS APPROPRIATE. @:>OIL FACES OF STATO-SEAL BEFORE INSTALLING TO PREVENT ABRASION.
REV
DESCRIPTION
THIS DOCUMENT AND CONTENTS THEREIN ARE PROPRIETARY TO ARIEL CORPORATION. ONLY BY WRITTEN CONSENT AND AGREED TERMS BY ARIEL CORPORATION GIVES THE RIGHT TO MANUFACTURE, BUT DOES NOT GRANT THE RIGHT TO DISCLOSE OR USE IN PART OR IN WHOLE INFORMATION CONTAINED IN DOCUMENT.
2177041¢A)n•() ARIEL CORPORATION 1 5227 MOUN~ BLACKJACK ROAD
VERNON, OHIO 43050
APPROVED' SCALI'
ASSEMBLY DWG. NO.
NONE
A~4319
4/19/00 PARTS LIST GROUP NO. G-6282 FRAME AND OIL/DUST SEAL ASSEMBLY WITH STAINLESS FITTINGS JGP:M:N:Q/1 83 SERIES REF.DRWG. A-4319 ITEM NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
D-0634
1
FRAME,LONG BAL GUIDE,JGM:P/1
002
A-0941
1
MALE ELBOW,SS,
003
FS0400DG
0
CUP PT.SET-SCREW,5/16-18 X 1
004
FP0500FE
0
DOWEL PIN, 1/4 X 3/4
005
PT0201CD
006
FC0120GT
8
12 PT,1/2-13 X 4-1/2
007
PP0810KE
2
PIPE PLUG,1 NPT,HEX HD,SST
008
PP0810GE
2
PIPE PLUG,1/2NPT,HEX HD,SST
009
C-0080
1
SHAFT SEAL HOUSING,JGM:P
010
A-0245
1
DUST SEAL,TFE,JG:A:M:P
011
A-0194
1
GASKET,RND,OIL SEAL,1/32
012
FC0102CF
12
HEX HD CAP,1/4-20 X 7/8
013
FW0500CA
12
WASHER, 1/4" I.D., SAE
014
FP0505FG
1
ROLL PIN, 1/4 X 1"
015
A-0147
1
BLIND END PLATE,OIL GALLERY
016
A-0009
1
O-RING,VT, 1.375 O.D.X.139
017
FC0102CK
4
HEX HD CAP,1/4-20 X 2
018
PP0850CE
2
PIPE PLUG,1/4NPTF,HX SKT,316SS
019
A-0066
1
GUIDE COVER,M:P:JG:A:JGS
020
A-0067
1
GASKET,RET,9-1/2X6-7/16X1/32
021
FC0102DG
14
HEX HD CAP,5/16-18 X 1
022
FW0501CA
14
FLAT WASHER, 5/16 I.D. PLAIN
1/4T X
1/4P
+.0002
200. " TUBING,316 SST.1/4 OD X .065
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
G8
G5
G5
G5
4/19/00 PARTS LIST 023
A-0101
2
LUBE FITTING, 3/4-10 X 1
024
FW0550IA
2
STAT-O-SEAL, 3/4 DIA., BLACK
025
A-0812
2
MALE ELBOW,SS,
026
A-0938
4
MALE CONN,SS,
027
A-3881
1
EYEBOLT,7/8-9 UNC
028
FE0300IA
1
EYEBOLT,3/4-10 UNC
029
FN0450IA
1
HEX NUT,STL,3/4-10
030
PP0802RD
1
PIPE PLUG,1/8NPT,SQ HD,PLASTIC
031
C-0098
1
BAL GUIDE END COVER
032
A-0028
1
O-RING,VT, 5.645 O.D.X.210
033
FC0100GI
3
HEX HD CAP,1/2-13 X 1-1/2
034
FS0401GH
4
1/2 DOG SETSCREW,1/2-13 X1-1/4
035
A-6058
1
HEX PIPE NIPPLE,SS, 1/4 X 1/4
036
FP0500EE
0
DOWEL PIN,3/16 X 3/4
037
A-0813
2
MALE CONN,SS,
038
A-2186
1
MALE RUN T,SS,
1/4T X 1/4P
039
A-0943
2
MALE BRANCH T,SS,
1/4T X 1/4P
040
A-0948
1
PLUG-TUBE FIT,FEMALE,SS, 1/4T
041
A-3763
1
CHK.VLV,1/8MX1/8F,SS,POP/14PSI
042
A-0940
1
MALE CONN,SS,
043
A-2193
2
STREET ELBOW,SS, 1/8P, 90
044
A-3780
1
CHK.VLV,DOU.BALL SOFT SEAT SST
045
A-2245
1
STREET TEE,SS, 1/8P
046
A-8724
1
OMNI OIL TRAP,BODY,SS,1/4NPTF
047
A-8725
1
OMNI OIL TRAP STEM,SS,1/8NPT
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
1/4T X
1/8P
1/4T X 1/4P
G9
+.0002
1/4T X
1/2T X
1/8P
1/2P
G-250 -INSTALL IN CAP r-
'-
I
l .-:-;._.;;;_
2 HEAT TO 400• F TO SHRINK ON
HEAT TO 400•F TO SHRINK ON
NOTE: INSTALL BEARING SHELLS WITH TABS LOCATED IN NOTCHES IN CAPS AND CRANKCASE
,.I
ASSY OWG NO 0-200
4/19/00 PARTS LIST GROUP NO. G-4842 CRANKSHAFT & MAIN BEARINGS, NO KEY WAY, DUCTILE IRON, LIGHT DUTY JGA/1 AND JGP, 3" STROKE REF. DRWG. D-0200 ITEM NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
AD-1968
1
CRANK ASSY,DI,WO/KEY,JGP,3.0ST
002
B-0004
0
OIL SLINGER,JG:A:M:P:Q:N
003
A-0003
0
SPKT,RLR.CHAIN,CSHAFT,#35-24T
004
B-0024
3
SLEEVE BEARING,H/S,MAIN,JG:A:S
005
B-0025
1
SLEEVE BEARING,H/S,THST,JG:A:S
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
NOTES 1. 2. 3. JOINT MATCH MARKING INSTALLED
r-
UP.~
CD
I
\
iliAMP THROW NUMBER ON TOP.\
2)
~
I I
LOOSEN OR TIGHTEN ALL FASTENERS PER RECOMMENDED PROCEDURES AND TORQUE VALUES IN MANUAL. PRESS BRONZE BUSHING IN WHILE MAINTAINING ALIGNMENT OF OIL HOLE TO OIL PASSAGE IN ROD. INSTALL BEARING SHELLS WITH TABS LOCATED IN NOTCHES IN ROD AND ROD CAP.
CORRECT ORIENTATION OF THE ROD IS WITH BEARING NOTCHES ON TOP JOINT. (j)
£TAMP PART NUMBER ON TOP.
(3 1 6756 0 4734
ADDED NOTES: "JOINT MATCH MARKING INSTALLED UP", "STAMP THROW NUMBER ON TOP", "STAMP PART NUMBER ON TOP", AND "CORRECT ORIENTATION OF THE ROD IS WITH BEARING NOTCHES ON TOP JOINT".
cD I REV
DESCRIPTION
Gm
ARIEL CORPORATION
35 BLACKJACK ROAD MOUNT VERNON, OHIO 43050
ASSEMBLY DWG. No.
A-3985
4/19/00 PARTS LIST GROUP NO. G-0174 CONNECTING ROD, DUCTILE IRON JGM, JGP, JGI, 162JGS REF. DRWG. A-3985 ITEM NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
AD-0124
1
CONN ROD ASSY,DI,JGM:P:I
002
A-0209
0
12 PT,CONN ROD,M:P,UNC THD
003
FP0500FE
0
DOWEL PIN, 1/4 X 3/4
004
B-0003
0
SLEEVE BEARING,BZ,ROD,JG:A:M:P
005
B-0023
2
SLEEVE BEARING,H/S,ROD,G:M:S:I
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
+.0002
5)
I
,I
'"
-~ ~
l '"
I,"
STYLE 2 (ROUND NUT)
STYLE 1 CROSSHEAD
1.
> REV
DESCRIPTION
STYLE 2 CROSSHEAD
, NOTES:,
LOOSEN OR TIGHTEN ALL FASTENERS PER RECOMMENDED PROCEDURES AND TORQUE VALUES IN MANUAL. LOOSEN TWO SET SCREWS (ITEM CROSSHEAD NUT (ITEM #7). SET SCREWED IN AND TIGHTENED (TO CROSSHEAD NUT (ITEM #7) HAS TO SPECIFICATIONS.
#8) BEFORE REMOVING SCREWS ARE TO BE LOCK) ONLY AFTER BEEN TORQUED
0 6859
ARIEL CORPORATION ¢;A)nc;;)
35 BLACKJACK ROAD MOUNT VERNON, OHIO 43050
ASSEMBLY DWG. No.
A=6867
4/19/00 PARTS LIST GROUP NO. G-0175 CROSSHEAD, PIN AND BALANCE NUT JGM, JGP, JGI AND 162JGS REF. DRWG. A-6867 ITEM NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
CROSSHEAD
0
FOR PART NO. SEE COVER SHEET
001
D-0089
0
CROSSHEAD,HVY,BZ,24.2#,JGAMP
001
D-0149
0
CROSSHEAD,LGT,CI,11.5#,JGM:P:I
001
D-0150
0
CROSSHEAD,MED,CI,19.2#,JGM:P
001
D-2979
0
CROSSHEAD,HVY,BZ,26.7#, JG:M:P
002
A-0060
1
CROSSHEAD PIN,JG:A:M:P:I:S
003
A-0061
2
END PLATE,CROSSHEAD PIN,JG:M:P
004
A-0059
1
12 PT, 3/8-24 X 5
005
FN0461EA
1
SELF-LOCK NUT,ESNA,3/8-24
006
FP0505CE
2
ROLL PIN, 1/8 X 3/4
007
A-0051
0
CROSSHEAD NUT,2.7#,RND,G:A:M:P
007
A-0052
0
CROSSHEAD NUT,4.7#,RND,G:A:M:P
007
A-0053
0
CROSSHEAD NUT,6.7#,RND,G:A:M:P
007
A-0377
0
CROSSHEAD NUT,8.7#,RND,G:A:M:P
007
B-0015
0
CROSSHEAD NUT, .7#,HEX,G:A:M:P
007
CROSSHEAD NUT
0
FOR PART NO. SEE COVER SHEET
008
FS0455CG
2
CUP PT.S-SCRW,NY, 1/4-28 X 1
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
SP
4/19/00 PARTS LIST GROUP NO. G-3220 CRANKCASE LUBE OIL LEVEL SIGHT GLASS JG:A, JGM:P, JGR:W & JGJ/2 REF. DRWG. N.A. ITEM NUMBER PART NUMBER 001
A-0077
QUANTITY 1
DESCRIPTION SIGHT GLASS,1" NPT
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
------: i
l.--------,
.
j
)
~:
\.,
I
:
t~~-~~::r
I
: I :
!li I w I I I
II
,NOTES: 1. LOOSEN OR TIGHTEN ALL FASTENERS PER RECOMMENDED PROCEDURES AND TORQUE VALUES IN MANUAL. [r:>APPLY AN ANTI-SEIZE LUBRICANT TO BOTH SURFACES OF GASKET. Q:>ALIGN SPROCKET WITH CRANKSHAFT SPROCKET AND TIGHTEN SET SCREWS. G:>REMOVE AND INSPECT FILTER SCREEN WHEN CHANGING OIL (CLEAN IN A SUITABLE SOLVENT).
I : I
~--------~
~
~-----=t_ __ _F----~
i:
~ ~--~ I I: 1:
L_ __ _j-
I
ll
I I
I
______.-:.
1-'
_______ _j______ -------i__ _____ ----4Lr-______ ~ tg_ :
I
CHANGEO STRAINER TO A-8247 (J/.4 NPTl WAS A-78 (1/2 NPl), f24 AT END DF STRAINER, ALSO REDRAWN TO AIJTOCAD.
REV
DESCRIPTION
1
I
2 178121 ¢A)n~:f)
TT5645l 1..6) ~I ADDED
)
THIS DOCUIIENT AND CDNTENlS THEREIN ARE PROPRIETARY TO ARIEL coRPORATION. oNLY BY WRmEN CONSENT AND AGREED TERIIS BY ARIEL CORPORATION GIVES THE RIGHT TO MANUFACTURE, BUT DOES
~%t::/JN~~:~~lDY1JND~~':~N~.R
usE IN PART oR IN WHOLE
ARIEL CORPORATION
35 BLACKJACK ROAD MOUNT VERNON, OHIO 43050
APPIIDYEDo
SCA~£~
ASSEIIBLY DWG. NO.
NONE
D 123g =
4/19/00 PARTS LIST GROUP NO. G-3014 LUBE OIL PUMP, STRAINER, FILTER WITH STAINLESS STEEL FITTINGS JGP/1, JGM/1 REF. DRWG. D-1239 ITEM NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
C-0084
1
L O PUMP,M:P:I:JG:A/2,TUTHILL
002
A-0002
1
SPKT,RLR.CHAIN,L.O.PUMP,30T
003
FK0360AA
1
WOODRUFF KEY,#204,1/2D X 1/16
004
FS0455CE
1
CUP PT.S-SCRW,NY, 1/4-28 X 3/4
005
A-0073
1
GSKT,NST,1/32,M:P:I:JG/2,TUTHL
006
FC0105CE
3
HEX HD CAP,1/4-28 X 3/4
007
B-0029
1
L O PUMP ADPTR,TUT,JG:A/2
008
A-0068
1
GASKET,RND,5-1/4X1/32
009
FC0102CF
8
HEX HD CAP,1/4-20 X 7/8
010
A-8247
1
L O STRAINER, 3/4"NPT
011
C-0394
1
L O FILTER HEAD,SINGLE L/R
012
A-0661
1
L.OIL FILTER ELEMENT,SPIN-ON
013
A-0660
0
STUD,SPIN-ON L O FILTER
014
FC0102EG
2
HEX HD CAP,3/8-16 X 1
015
CA-3494
1
HEX RED NIPPLE,3/4M X 1/2M, SS
016
A-2720
1
STREET TEE,SS, 1/2P
017
PP0810GE
1
PIPE PLUG,1/2NPT,HEX HD,SST
018
PP0802GD
2
PIPE PLUG,1/2NPT,SQ HD,PLASTIC
019
A-0940
1
MALE CONN,SS,
021
A-2952
1
STREET ELBOW,SS, 1/2P 90
022
A-0944
1
MALE ELBOW,SS,
5/8T X
1/2P
023
A-0951
1
MALE CONN,SS,
5/8T X
1/2P
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
1/2T X
G9
G5
G5
1/2P
-
/~{/;_£:-?_
OESC.f?IPT/011/
NO
;) 70 tic PVRCNAS~O ~.ft>M
I
TUTH/iL .CVMP CO. 2 PART NCJ ZLEVK·C"C- 7~29 ORAWIN (OPTIONAL>
VALVE sp~~-N~("'- no P.r1 )(OPTIQNALl
;
.1,i2.
.,
?
11
lg --
I
II
~;z
s -- z.f'&.
-5VCTION ~r
-o/.J2 0/A /11T6. NOUS(.!J)
-
j-H/VPT
~·l A
r-A
_
21
_j_
tl
, 20~ !Wd?l~~
A-\ \!)
K.EY'WAY
~-i
j'f ~~
I
-
-T
.4-3(,/ .~J$t.OIA.
~~~ ( !)
7
~--J-
;;I ~
,;l
yJ:I.~~tF::·~~ Ullll C:O.CrOIIAfiON ONI rv •mOt CNUU~1' AUO Ai, tfRMS t-: 'f.~U. CCWIF'f..• , C.HT H.
(
Jrm
~:T::!i ~A~T ~·
~~~P4!!~
M.
C-8~
_
ARIEL CORPORATION MT VERNON. OHIO
- - i(/l!/6:0/L
.k/M.P___ -
-- Z!!.!_II/I..L N 2LE(!;'_:~C-~9 UUUtiAJ
\'~~;r ~
lu.tf. tu ( IN*'.. NN U',
•n•r Tl : ~- Ll..••t r~ f • Ahf l"tt IN'. .•:."lt W..f·•h' APPLY AN ANTI-SEIZE LUBRICANT TO GASKET SURFACES. [}:>sHOWN go· OUT OF POSITION. [}:>usED TO PLUG INDICATOR PASSAGES WHERE APPLICABLE.
ARIEL CORPORATION
G)
1---:-11-+17=-=7:-:--04-,---il REMOVED PHANTOM GUIDE AND VIEW A-A OF TOP LUBE SYSTEM.
THIS DOCUMENT AND CONTENTS THEREIN ARE PROPRIETARY TO ARIEL
DRAWN'
NOT GRANT THE RIGHT TO DISCLOSE OR USE IN PART OR IN WHOLE INFORMATION CONTAINED IN DOCUMENT.
RLW 02-16-99 CHECKED' XXX
~~~'g_o~~~~~RAT~NNLYGI~sw:~~E~G~~Nf~N~A~~~A~~~~~~ i~:Mio~i
REV
DESCRIPTION
OCA:riEf) MOUNT 35
BLACKJACK ROAD VERNON, OHIO 43050 ASSEMBLY
APPROVED'
DWG. NO. SCALI'
NONE
A 8547 ~
4/19/00 PARTS LIST GROUP NO. G-5767 2-3/4" JG CYLINDER BODY AND CRANK END HEAD WITH STAINLESS STEEL FITTINGS (SCALLOP NOZ. FLANGE) RDP 2318#, MAWP 2550# REF. DRWG. A-8547 ITEM NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
D-1673
0
CYL BODY, 2-3/4JG:A
002
C-0129
0
C E HEAD, 2-3/4JG:A
003
A-0092
1
STL GASKET, 3.425 X
004
FC0100GL
005
A-0065
1
GASKET,RND,12,X1/64
006
FC0120GO
4
12 PT,1/2-13 X 3
007
A-3780
1
CHK.VLV,DOU.BALL SOFT SEAT SST
008
A-2193
1
STREET ELBOW,SS, 1/8P, 90
009
A-0824
1
HEX RED BUSH,SS, 1/4M X 1/8F
010
PT0201CD
011
FC0120GP
8
12 PT,1/2-13 X 3-1/4
012
A-0576
1
DATA PLATE,CYLINDER SPEC,SMALL
013
FR0570CC
12
014
PP0810GE
1
PIPE PLUG,1/2NPT,HEX HD,SST
015
A-0640-A
2
INFO PLATE,SUCTION
016
A-0640-B
2
INFO PLATE,DISCHARGE
017
FP0505FG
1
ROLL PIN, 1/4 X 1"
018
A-0941
1
MALE ELBOW,SS,
019
A-3563
1
HEX PIPE NIPPLE,SS, 1/4 X 1/8
100
HD-1673
1
CYL ASSY, 2-3/4JG
10
2550
3.105 X60
HEX HD CAP,1/2-13 X 2-1/4
G9
G8
24. " TUBING,316 SST.1/4 OD X .065
DRIVE SCREW, #6 X
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
1/4
1/4T X
G8
U-TYPE
1/4P
,', I 'I Y ,4N 'i(_
f--
I,_~ i
,:;'
I
~
,)~~r~-
'/1
,- (
/,,_;f\,1 I
I ' )''
II I
1 I
i\1'1 TI
r ',
f'
,,
I
'~
I~
III:
i'
, :ilL
1 , li
I
C -I
4/19/00 PARTS LIST GROUP NO. G-0044-2 SUCTION VALVE, RETAINER AND CAP 3" JG:A CYLINDER CLASS (52 RX CUT-DOWN) WITH SCALLOPED NOZZLE REF. DRWG. D-0066-1 ITEM NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
SUCTION VALVE
0
FOR PART NO. SEE COVER SHEET
002
A-0257
1
STL GASKET, 2.438 X
2.250 X30
003
B-0699
1
VALVE RETAINER,S&D,
3JG
004
B-0701
0
VLV CAP,3JG CL
005
A-0027
1
O-RING,VT, 2.520 O.D.X.210
006
FC0171EGG
3
12 PT,5/8-11X2-1/2X3/4
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
G8
APPLY AN ANTI-SEIZE LUBRICANT TO SURFACES OF GASKET
G -45-2
OIL 0- RING BEFORE INSTALLING
NOTE LOOSEN OR TIGHTEN ALL FASTENERS PER RECOMMENDED PROCEDURES AND TORQUE VALUES IN MANUAL.
ASSY DWG. NQ D-67 -I
.,.
4/19/00 PARTS LIST GROUP NO. G-0045-2 DISCHARGE VALVE, RETAINER AND CAP 3" JG CLASS CYLINDER W/SCALLOPED NOZZLE (52 RX CUT-DOWN) REF. DRWG. D-0067-1 ITEM NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
DISCHARGE VALVE
0
FOR PART NO. SEE COVER SHEET
002
A-0257
1
STL GASKET, 2.438 X
2.250 X30
003
B-0699
1
VALVE RETAINER,S&D,
3JG
004
B-0701
0
VLV CAP,3JG CL
005
A-0027
1
O-RING,VT, 2.520 O.D.X.210
006
FC0171EGG
3
12 PT,5/8-11X2-1/2X3/4
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
G8
G-373 G-375
- AN OFFSET ~.BOX END WRENCH SHORTENED AND WITH A}f6 WIDE CUT IN THE EYE AND A STANDARD'h6 OPEN END WRENCH SHORTENED ARE USEFUL TOOLS FOR THE TUBE FITTINGS
--·~----~
G-412
G-780 G-2871 G-2881 G-373-1 ----
OIL FACES TO PREVENT ABRASION OF STATO~L~
-...-""'".!-.-.,.,
G TIE
STUD NUTS (ITEM #15) MUST BE LOCKNUTS. RETIGHTEN AFTER CASE IS BDLTED INTO STUFFING BOX.
2.
MATCHMARK LETIERS ON
CORRECT ORIENTATION OF " BTR" RINGS
RINGS TO FACE COMPRESSOR PISTON.
THIRD ANGLE PRD.IECTION
_ffi_
f---+---1~
r:::===J_
r=.==J
I
¢A)Ia:Q
lH& DOCUMENT AND CONIDIIi TIEREIN ARE PIIOPRIETMI' TD AREI. CORPORATIIN. ONLY BY WRITTEM CONSENT AND AGREED TERMS BY
1.., liN PARIS LIST I1BI No. 2 MATERIAl. liAS S1L NOW CJ. DESCRPIIIN
I 8 2648 ICOMPLETE PACKING I B-2647-K ICOMPLETE REBUILD KIT n&DT
DESCRIPTION
1 8001 0 7984 REY
ECN
ARIEL CORPORATION
llTILE:
35 BLACKJACK ROAD MOUNT VERNON, OHIO 43050 -
f6 11/11,/9'7
='J\:·o::n~~r.g~DIIm~~F~~rt= INFDRIIATIDN CONTAINED IN DOCUMENT.
CIBXEit
DIMENSIONS ARE N NellES UNLESS IIIHERIIISE SPECFIED. ---- OD NDT SCAI..E DIWIING - - ~~0::~ ~~PER ARIEL SPECIFICATIIN EII-I 7.D.I
APPR171ED:
IIKIERW..:
SEE TABULATION
C/r/1 11/IG/9'7
R~D P.~CKING,
1.125 BTR 2550 PSIG R.S. Nile c B- 2 6 4 8 PMTNac B-2648 IK llac
,.,.,.
NONE
B- 2648
~------
C DIA.------.-t
NOTES: [>-sEE MANUAL FOR TORQUE VALUES (ITEM #B).
ARIEL CORPORATION ~ 35 BLACKJACK ROAD ~MOUNT VERNON, OHIO 43050
[>-vALVE GUARD ASSEMBLY (ITEM #2) CONSISTS OF VALVE GUARD AND SPIROL PIN (ITEM #7).
TITLE:
THIS DOCUMENT AND CONTENTS THEREIN ARE PROPRIETARY TO ARIEL CORPORATION. ONLY BY WRITTEN CONSENT AND AGREED TERMS BY ARIEL CORPORATION GIVES THE RIGHT TO MANUFACTURE, BUT DOES NOT GRANT THE RIGHT TO DISCLOSE OR USE IN PART OR IN WHOLE INFORMATION CONTAINED IN DOCUMENT. DIMENSIONS ARE IN INCHES UNLESS OTHERWISE SPECIFIED. ---- DO NOT SCALE DRAWING ---DIMENSIONING AND TOLERANCING PER ARIEL SPECIFICATION ER-17.0.1 UNLESS OTHERWISE SPECIFIED. REV
MATERIAL:
DESCRIPTION
IG / 1/9 9 9 2 CHECKED'ED 10I 1/99 DRAWN· •
0 7799
REV
SUCTION VALVE, RX pR0cuRED
SCALE: ECN
N0NE
PART
ND.
DWC. No:
I
I
IRS No
I •• •
A-9202
4/19/00 PARTS LIST B-0882-E 0.2830=A 0.4170=B 2.4410=C 0.0390=LFT REF DRWG. A-9202 ITEM NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
A-1769
1
SUC.VALVE SEAT, 52RX
002
A-1173-A
1
SUC.VALVE GUARD ASSY,52RX,52R2
003
A-1019
1
CENTER BOLT,5/16-24X1.85 STL
004
A-1001
1
VALVE PLATE,52R2:RX.059THK,ST
005
A-1021
1
GUIDE RING,52RX,.165 THICK
006
A-1002
3
SPRING PLATE,52RX,.020 THICK
007
A-1175
1
SPIROL PIN,.078 X 3/8
008
A-1366
1
LOCKNUT, DRAKE,5/16-24
012
A-1025
1
VALVE WASHER, 5/16
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
t-----------C
I
:
·@$
DIA.------~
J~~~m:-·
~-: t
B
t
NOTES:,
~SEE
MANUAL FOR TORQUE VALUES (ITEM #8).
[>-INSTALL PER ER-52. [>-vALVE SEAT ASSEMBLY (ITEM #1) CONSISTS OF VALVE SEAT, CENTER STUD (ITEM #3) AND DOWEL PIN (ITEM #9).
ARIEL CORPORATION ~ 35 BLACKJACK ROAD ~MOUNT VERNON, OHIO 43050
E:>-vALVE GUARD ASSEMBLY (ITEM #2) CONSISTS OF VALVE GUARD AND SPIROL PIN (ITEM #7).
TITLE:
THIS DOCUMENT AND CONTENTS THEREIN ARE PROPRIETARY TO ARIEL CORPORATION. ONLY BY WRITTEN CONSENT AND AGREED TERMS BY ARIEL CORPORATION GIVES THE RIGHT TO MANUFACTURE, BUT DOES NOT GRANT THE RIGHT TO DISCLOSE OR USE IN PART OR IN WHOLE INFORMATION CONTAINED IN DOCUMENT. DIMENSIONS ARE IN INCHES UNLESS OTHERWISE SPECIFIED. ---- DO NOT SCALE DRAWING ---DIMENSIONING AND TOLERANCING PER ARIEL SPECIFICATION ER-17.0.1 UNLESS OTHERWISE SPECIFIED. REV
MATERIAL: DRAWN·
.
0 7799
REV
DESCRIPTION
DISCHARGE VALVE, RX pR0cuRED
CHECKED'ED
SCALE: ECN
/ 1/99 9 2
IG
10/ 1/9 9
N0NE
IRS
••
No
•
IPART NO. DWG. No:
A-9208
4/19/00 PARTS LIST B-0883-E 0.1850=A 0.4170=B 2.4410=C 0.0390=LFT REF DRWG. A-9208 ITEM NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
A-1770-A
1
DIS.VALVE SEAT ASSY, 52RX
002
A-1177-A
1
DIS.VALVE GUARD ASSY, 52RX
003
A-1325
1
CENTER STUD,5/16-24X2.323 STL
004
A-1001
1
VALVE PLATE,52R2:RX.059THK,ST
005
A-1033
1
GUIDE RING,52RX,.185 THICK
006
A-1002
4
SPRING PLATE,52RX,.020 THICK
007
A-1179
1
SPIROL PIN,.078 X 1/2
008
A-1366
1
LOCKNUT, DRAKE,5/16-24
009
A-2066
1
DOWEL PIN,42RX-79RX,.094X1/8
012
A-1025
1
VALVE WASHER, 5/16
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
LIGHTLY OIL BORE AND RINGS BEFORE INSTALLING
VENT "(J" TUBE OPENING T 0 ALWAYS BE POINTED DOWN fREMJVE WHEN REQUIRED AND TUBE VENT TO SAFE ATMOSPJ-£RE >
3· 2 74 JG OIA:-
v.
2~·JG
I 16
DIA.·23.16
3· JG OIA~2 2 "?32
25 3" JG OIA." '32 3" JGM OIA ... II-16
3"JGM DIA.• 2
6
J&t
TRAVEL FULLY LOADED
APPLY AN ANTI-SEIZE LUBRrCANT TO GASKET SURFACES
APPLY AN ANTI-SEIZE LUBRICANT TO STEM THREADS BEFORE ASSEMBLING
2~·JG DIA.• 16ls" 3· JG DIA.•I63.-a· - - - - - - - - - - - - - - - t
3· JGM DIA. • 16 5J16 •
NOTES= LOOSEN OR TIGHTEN ALL FASTENERS PER RECOMMENDED PROCEDURES AND TORQUE VALUES IN MANUAL. OIL O·RING BEFORE INSTALLING. 0
ASSY DWG NO.
A-602.1
4/19/00 SERIAL NUMBER:
ARIEL CORP. - BLACKJACK DIV. SALES ORDER COVER SHEET
C/N: 001
RHCOVP02
PART: G-4119
U-25828 DESCRIPTION: M-VVCP,SS, 2-3/4G:GT
GROUP NO. G-4119 2-3/4" JG:GT MOUNTED UNLOADER WITH STAINLESS STEEL FITTINGS REF. DRWG. A-6021 ITEM NUMBER PART NUMBER
QUANTITY
DESCRIPTION
A-6099
1
SLEEVE CAP PLSTC,1/4T X 7/16
001
C-0549
1
UNL.HEAD, 2-3/4JGU
002
C-0540
1
H E UNL ADPTR, 3JG CL
003
C-0544
1
UNL.STEM & PISTON,2-3/4JGU
004
A-0501
1
V PACKING, UNL
005
A-0519
2
PACKING BACK-UP RING
006
A-0499
1
COMPRESSION SPRING, UNL.
007
A-0766#165
1
SNAP RING
008
B-0754
1
UNL HEX NUT,1"-12UNF
009
A-0012
1
O-RING,VT, 3.125 O.D.X.210
010
B-0753
1
STEM GUARD CAP
011
A-3406
1
UNL.PISTON RING,
012
FC0110DI
2
SOC HD CAP,5/16-18 X 1-1/2
G8
013
FC0120HS
8
12 PT,5/8-11 X 4
G8
014
A-0092
1
STL GASKET, 3.425 X
015
A-0468#03
1
STRAIGHT GREASE FITTING,1/4-18
016
A-0500
1
GREASE FITTING CAP, PLASTIC
017
A-0938
1
MALE CONN,SS,
018
PT0201CD
019
A-0755
2 O.D.
3.105 X60
1/4T X 1/4P
5. " TUBING,316 SST.1/4 OD X .065 1
DATA PLATE,UNLOADER SPEC
4/19/00 SALES ORDER COVER SHEET 020
FR0570CC
2
DRIVE SCREW, #6 X
1/4
U-TYPE
VARIABLE VOLUME CLEARANCE POCKET 1.0 PURPOSE 1.1 This procedure is to be used when installing a head end variable volume clearance pocket (WCP) on a compressor cylinder. 1.2 Also provides WCP adjustment instructions.
2.0 SELECTION 2.1 Check with your distributor or Ariel to be sure that you have the correct WCP for your cylinder. 2.2 Volumetric efficiency should be evaluated for each cylinder end. The addition of excessive clearance on a cylinder end can result in a volumetric efficiency of zero for that cylinder end, even though the volumetric efficiency calculations based on overall clearance can appear acceptable. Calculation error can result in driver overload or discharge valve failures.
3.0 INSTALLATION INSTRUCTIONS 3.1 Be certain the cylinders are vented to atmospheric pressure. CAUTION! To prevent personal injury, assure that compressor crankshaft cannot be turned by the driver or compressor cylinder gas pressure during maintenance: - on engine-driven compressors, remove the center coupling or lock the flywheel, - on electric motor-driven compressors, if it is inconvenient to detach the driver from the compressor, the driver switch gear must be locked out during maintenance. Before starting any maintenance or removing any components, relieve all pressure from the compressor cylinders (see packager's instruction for completely venting the system). For compressors in sour gas service or other hazardous gas, follow proper venting and purging procedures to prevent personal injury. 3.2 Remove the standard head end cylinder head.
CAUTION! Before removing the cylinder head, back off all capscrews 1/8 inches (3 mm). Make sure the head is loose and that all gas pressure in the cylinder is vented.
18
REV 1 : ECN 6667 Generally revised to consolidate both versions & add adjustment running.
REV
PAGE 1
DESCRIPTION
ER-7.8
VARIABLE VOLUME CLEARANCE POCKET 3.3 New capscrews (12 point, grade 8) are provided with the WCP. Make sure threads and seating surfaces are free of burrs, clean and lubricated with petroleum type lubricant. Install a new cylinder head gasket (included with the WCP). Tighten the capscrews to the recommended torque value and procedures in the Ariel Operator's 1 Manual. NOTE! After installing the WCP, check total piston end clearance and re-set crank end I head end clearance with WCP completely closed. See Ariel Operator's Manual for values.
3.4 As a double check, bar the crankshaft over manually to be sure the compressor rolls free. 3.5 Tube the WCP packing vent off of the skid, or out of the building, to a safe atmosphere. 3.5.1 A WCP in sour gas service must have the packing vent connected to an appropriate vent header for proper disposal. 4.0 ADJUSTMENT INSTRUCTIONS
4.1 WCP clearance volume may be changed with the compressor running or stopped. Consult the Packager's instructions regarding where to set the WCP. Also reference the WCP data sheet in the Ariel Operator's Manual Parts Book. 4.1.1 The WCP piston ring is designed not to be gas tight to allow a nearly balanced gas pressure for ease of WCP adjustment with cylinder pressurized. Gas pressure behind the WCP piston normally vents when the cylinder is vented. Process debris around the WCP piston ring can make a seal that takes some time to vent. If gas is trapped behind the WCP piston, the WCP can be adjusted when the cylinder is pressurized but difficult to turn when cylinder is vented. This problem is corrected by disassembling the WCP and cleaning. CAUTION! Trapped gas pressure (sweet or sour) can present a personal safety hazard when servicing the WCP. Work in a well ventilated, non sparking area. Do not breathe gas omitted from WCP when venting trapped gas pressure.
4.2 Be sure the threads of the WCP stem are clean. 4.3 To adjust the volume in the WCP: 1
0perators Manual to be called Technical Manual in future.
PAGE2
REV 1
ER-7.8
VARIABLE VOLUME CLEARANCE POCKET 4.3.1
Loosen the stem locking handle (or jam nut), so that the stem is free to turn.
4.3.2 Turn the stem by use of the handwheel (or a wrench on the stem flats) on the outboard end of the shaft. Turn the handwheel clockwise to load; counterclockwise to unload. 4.3.3 Re-tighten the stem locking handle (or jam nut) to 150 lbs-ft (203 N·m) torque.
Compressor Piston & Rod Assembly
WCP
Hand Wheel (or Flats)
Trapped Gas \ Pressure
Figure 1: Cylinder With WCP
PAGE 3
WCP Piston Ring (not a gas tight seal)
Locking Handle (or Jam Nut)
REV 1
ER-7.8
VARIABLE VOLUME CLEARANCE POCKET
PAGE4
REV 1
ER-7.8
VARIABLE VOLUME CLEARANCE POCKET (Headend Unloader) DATA SHEET 6-1/4K Class Cylinder Stroke: 5.50
in
140 mm
Bore: 6.250
in
159 mm
MAWP: 2050 psig
141.3 barg
14134 kPa(g)
General Data for WCP (independent of cylinder): VVCP piston diameter: Stem thread lead (pitch): Total travel:
4.25 in
108 mm
0.125in
3 mm 12.1 em
4.75 in
Number of turns from closed to fully open:
38.0
Minimum added fixed clearance:
1.1 in3
18 cm3
Additional added clearance when fully open:
67.4 in3
1104 cm3
Total added clearance when fully open:
68.5 in3
1122 cm3
1.8 in3
29.1 cm3
Clearance volume change per turn: Clearance volume change per change in travel:
14.2 in3/in
91.5 cm3/cm
Clearance Data for VVCP alone. in percent of swept volume of above cylinder: 0.7%
Minimum added fixed clearance: Additional added clearance when fully open:
39.9%
Total added clearance when fully open:
40.6% 1.1%
Head end clearance change per turn: Head end clearance change per change in travel:
8.4% /in
3.3%/cm
Clearance Data for WCP installed on above cylinder. in percent of swept volume: Minimum fixed head end clearance:
17.9%
Total head end clearance when fully open:
57.8%
PLEASE NOTE: It is important to understand that the percent clearance figures for the variable volume clearance pocket above include the cylinder headend clearance. However, any valve spacers or other non-standard added clearances on the unit must be accounted for.
ARIEL CORPORATION 35 Blackjack Road, Mount Vernon, OH 43050
PH:740-397-0311
5/13/99
2800
-
Rod Load and Pressure Limits for JGP Frame 2.75 inch Bore JG Cylinder R.eliet V~h£e_Settino {.Nil\\I.YP..) ;: 25~0_psig, _
tn ~
5
2400 1769
ft
Q) 1..
::l
tn 2000 tn
Q)
1..
D.. ~
1600
1..
ca
.t:
0
tn ·c
1200
1084 1060
Avoid pressure~ above heavy line. Design limits wih be exceeded.
800 0
400
800
1200
1600
2000
Suction Pressure, psig Be certain discharge temperatures do not exceed 350 F.
Data are for specific gravity= 0.65 & 1.5 and max speed. Calculate rod loads for other cases.
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