Applications of Jet Grouting Technology in Hong Kong

August 18, 2017 | Author: Tony Chan | Category: Jet Engine, Nozzle, Soil, Cement, Civil Engineering
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Applications of Jet Grouting Technology in Hong Kong...

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GROUND IMPROVEMENT APPLICATIONS OF JET GROUTING TECHNOLOGY IN HONG KONG

Trevi Construction Co., Ltd., Tsim Sha Tsui, Hong Kong

Seminar on Grouting and Deep mixing Jet Grouting Technology Features: disaggregation of the soil and its mixing in place with, and partial replacement by, a cement grout mix; the disaggregation is achieved by high energy jet of one or more fluids, one of them being the grout mix itself. Applicable soils:

from peaty clays to gravel

Achievable results: increasing strength reducing horizontal & vertical permeability(for block treatment) Limits: • risk of surface movements • highly experienced personnel • strict safety rules • expensive equipment • large quantity of spoil to be managed Applications of Jet Grouting Technology in Hong Kong

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Seminar on Grouting and Deep mixing Grouting methods verses soil type Jet grouting can be used in the largest range of soil types k=10−2 k=10−3 k=10−4

k=10−5

k=𝑚/𝑠 k=10−6

microfine Cement Grouting

0.50

0.23

0.05

Applications of Jet Grouting Technology in Hong Kong

k=10−7

Seminar on Grouting and Deep mixing Jet Grouting Soil Erodibility  Soil erodibility plays a major role in determining geometry, quality and production.  Cohesionless soils are typically more erodible than cohesive soils.

Applications of Jet Grouting Technology in Hong Kong

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Seminar on Grouting and Deep mixing Jet Grouting systems in use in Hong Kong by Trevi

cement grout rods

rods compressed air cement grout

nozzle

coaxial nozzle

spring or ball-valve spring or ball-valve

drilling bit

drilling bit

“single fluid”

“double fluid”

One fluid (cement grout) for both breaking up the ground and cementing it

two fluids (cement grout & compressed air) for both breaking up the ground and cementing it Applications of Jet Grouting Technology in Hong Kong

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Seminar on Grouting and Deep mixing Jet Grouting systems coaxial nozzle

cement grout

compressed air cement grout compressed air

“single fluid”

“double fluid”

Typical column’s diameters:

Typical column’s diameters:

400 - 1200 mm

800 - 2500 mm Applications of Jet Grouting Technology in Hong Kong

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Seminar on Grouting and Deep mixing Jet Grouting Spoil Density of spoil = 1.6 – 2.0 t/mc

Pressure  kinetic energy 40 MPa

Spoil return shall be maintained at all times, to avoid hydrofracturing of soil

220 m/sec

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Seminar on Grouting and Deep mixing Mix type vs permeability & grain size

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Seminar on Grouting and Deep mixing Permeation Grouting Features: Replacing interstitial water or gas of a porous medium with a cement based or chemical grout at injection pressures low enough to prevent uplift. Applicable soils:

silty sands to gravel Achievable results: • •

increasing strength reducing horizontal & vertical permeability

Limits: • • • •

experienced personnel quite expensive plants quite expensive QC systems high costs of materials when dealing with fine fissures

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Seminar on Grouting and Deep mixing Fracture Grouting Features: fracturing of a ground by the injection of a grout mix under pressure thick enough to induce excess of local tensile strength and confining pressure”.

Applicable soils: dense sandy formations, stiff cohesive formations, very soft rock (shale etc.) Achievable results: •



increased load bearing capacity by compressing the soil between the grout lenses reduced vertical permeability

Limits: • • • •

risk of heaves at the surface experienced personnel extensive instrumentation no influence on horizontal permeability

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Seminar on Grouting and Deep mixing Jet Grouting Characteristics of the treated soils

Final Strength is a function of the original ground and the quantity of cement jetted into the ground itself.

Permeability = 10-6 m/s - 10-8 m/s (lower values associated to cohesive formations). Applications of Jet Grouting Technology in Hong Kong

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DC/2007/16 Lai Chi Kok Transfer Scheme Location at Ch. 545 TBM maintenance chamber

Applications of Jet Grouting Technology in Hong Kong

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DC/2007/16 Lai Chi Kok Transfer Scheme Cross-section chainage 545(TBM maintenance chamber)

Applications of Jet Grouting Technology in Hong Kong

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DC/2007/16 Lai Chi Kok Transfer Scheme TBM Maintenance Chamber at chainage 545

Applications of Jet Grouting Technology in Hong Kong

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DC/2007/16 Lai Chi Kok Transfer Scheme TBM Maintenance Chamber at chainage 545

Applications of Jet Grouting Technology in Hong Kong

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DC/2007/16 Lai Chi Kok Transfer Scheme TBM Maintenance Chamber at chainage 545

Applications of Jet Grouting Technology in Hong Kong

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DC/2007/16 Lai Chi Kok Transfer Scheme TBM Maintenance Chamber at chainage 545

Applications of Jet Grouting Technology in Hong Kong

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DC/2007/16 Lai Chi Kok Transfer Scheme TBM Maintenance Chamber at chainage 545

Pictures taken inside the chamber from TBM

Applications of Jet Grouting Technology in Hong Kong

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DC/2007/16 Lai Chi Kok Transfer Scheme Jet Grouting Block Treatment at Break-out

Applications of Jet Grouting Technology in Hong Kong

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DC/2007/16 Lai Chi Kok Transfer Scheme SHAFT CROSS-SECTION BREAK-OUT

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DC/2007/16 Lai Chi Kok Transfer Scheme

Applications of Jet Grouting Technology in Hong Kong

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DC/2007/16 Lai Chi Kok Transfer Scheme Grout Column Sample Coring at TBM Shaft

Applications of Jet Grouting Technology in Hong Kong

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DC/2007/16 Lai Chi Kok Transfer Scheme Grout Column Sample Coring at TBM Shaft

Applications of Jet Grouting Technology in Hong Kong

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DC/2007/16 Lai Chi Kok Transfer Scheme Grout Column Sample Coring at TBM Shaft

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Jetting rig SM20 in action at Kowloon (MTR 810A)

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Excavated column in Marine Deposit at Kowloon(MTR 810A)

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Jetting rig SM14 with horizontal silo(background) where overhead restriction applies(Pier 15)

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Mixing plant with vertical silos in Central (Contract 18)

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Stans – Tunnel Excavation

THANK YOU FOR LISTENING.

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