Apostila de Op Empilhadeira
Short Description
Apostila para o Curso básico de Operadores de Empilhadeiras e Skytrak...
Description
Operador de Maquinas de Elevação de Carga Sumário INTRODUÇÃO.......... INTRODUÇÃO ...................... ....................... ....................... ........................ ....................... ....................... ....................... ....................... ....................... ................ ..... 1 CONHECENDO A MAQUINA........... MAQUINA ....................... ....................... ....................... ....................... ....................... ....................... ....................... ................. ..... 2 Conceito................. Conceito............................ ....................... ....................... ....................... ........................ ....................... ....................... ....................... ....................... .................... ........ 2
CC
Classificação.......... Classificação...................... ....................... ....................... ....................... ....................... ....................... ....................... ....................... ....................... ..................... ......... 2 Outros componentes.............. componentes.......................... ........................ ....................... ....................... ....................... ....................... ....................... ....................... ................. ..... 3 SEGURANÇA............ SEGURANÇA....................... ....................... ....................... ....................... ........................ ....................... ....................... ....................... ....................... ................. ..... 3 Acidente de Trabalho.................. Trabalho............................. ....................... ....................... ....................... ....................... ....................... ........................ ....................... ............. 3 Conceito Prevencionista........... Prevencionista....................... ....................... ....................... ....................... ....................... ........................ ....................... ....................... ............... ... 3 Causas e Conseqüências........ Conseqüências.................... ........................ ....................... ....................... ....................... ....................... ....................... ....................... ................. ..... 3 Equipamento de Proteção.................... Proteção................................ ........................ ....................... ....................... ....................... ....................... ....................... .............. ... 5 Responsabilidade Responsabilidade Civil, Criminal e Trabalhista............... Trabalhista........................... ........................ ....................... ....................... ....................... .............. ... 7 Simbologia de riscos e Manuseio de Cargas................... Cargas............................... ....................... ....................... ........................ ....................... ............. .. 9 Sinalização de Segurança............... Segurança.......................... ....................... ....................... ....................... ....................... ....................... ........................ ................... ....... 13 Procedimento de Incêndio................. Incêndio............................. ....................... ....................... ....................... ....................... ....................... ....................... ................ .... 15 NR-11 - TRA NSPORTE, MOVIMENTAÇÃO, ARMAZENAGEM E MANUSEIO DE MATERIAIS .......... ...................... ....................... ....................... ........................ ....................... ....................... ....................... ....................... ....................... ....................... ....................... .............. ... 16 EQUILÍBRIO, ESTABILIDADE, CAPACIDADE DE CARGA E VOLOCIDADE........... VOLOCIDADE ...................... ............. .. 17 Equilíbrio................ Equilíbrio............................ ....................... ....................... ....................... ....................... ....................... ....................... ....................... ....................... ................... ....... 17 Placa de identificação e especificação............ especificação........................ ........................ ....................... ....................... ....................... ....................... ................ .... 18 Estabilidade.............. Estabilidade......................... ....................... ....................... ....................... ....................... ....................... ....................... ....................... ........................ ................. ..... 19 Centro de Gravidade................ Gravidade........................... ....................... ....................... ....................... ....................... ....................... ....................... ....................... .............. .. 19 Capacidade da Carga..................... Carga................................ ....................... ....................... ....................... ....................... ....................... ........................ ................... ....... 20 Velocidade da Empilhadeira.............. Empilhadeira......................... ....................... ........................ ....................... ....................... ....................... ....................... ................. ..... 20 Operação de Empilhamento.......... Empilhamento...................... ....................... ....................... ........................ ....................... ....................... ....................... .................... ......... 21 NORMAS DE SEGURANÇA NA OPERAÇÃO DE MAQUINAS........... MAQUINAS ....................... ........................ ....................... ............. .. 24 INSPEÇÃO DIÁRIA........... DIÁRIA...................... ....................... ........................ ....................... ....................... ....................... ....................... ....................... ................. ...... 30 REFERÊNCIAS BIBLIOGRÁFICAS........... BIBLIOGRÁFICAS....................... ....................... ....................... ....................... ....................... ....................... ................. ...... 32
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Operador de Maquinas de Elevação de Cargas
INTRODUÇÃO
Hoje em dia vivemos em uma época na qual as mudanças tecnológicas são muito rápidas, e o desenvolvimento econômico e social provoca mudanças na vida diária dos trabalhadores, seja no âmbito profissional ou particular. Apesar de todos esses progressos obtidos a saúde, a segurança e as condições de trabalho de um modo geral continuam muito precárias e agravadas com novos problemas que vem surgindo no decorrer do tempo. Temos a certeza que é possível melhorar essas condições de trabalho de modo a atender as necessidades de todos os trabalhadores, empregados e governo, partindo do princípio da vontade de querer fazer a diferença. Esta apostila é o resultado do esforço para que seja uma ferramenta transformadora e formadora de multiplicadores que realmente tenham o interesse de melhorar as condições de trabalho. Não podemos esquecer que o ser humano é a peça mais importante de um processo produtivo e que a prevenção é a forma mais eficiente de garantir a saúde e a integridade física dos trabalhadores como também evitar prejuízos para as empresas e governo. Neste sentido, procuramos direcionar a metodologia não só para atender ao currículo básico para este este curs curso, o, resp respei eita tand ndoo a Norm Normaa Regu Regula lame ment ntad ador oraa nº 11 (Tra (Trans nspor porte te,, Movi Movime ment ntaç ação ão,, Armazenamento e Manuseio de Materiais), mas também fazer com que o aluno desenvolva uma mentalidade prevencionista permanente. Com a aplicação deste curso, acreditamos que uma vez existindo o interesse do indivíduo em querer aprender, o processo produtivo será sem dúvida mais eficiente e seguro. Desejamos a você, FUTURO OPERADOR DE EMPILHADEIRA , boas vindas e um proveitoso curso. EQUIPE DA ESCOLA TÉCNICA ATENEW
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Operador de Maquinas de Elevação de Cargas CONHECENDO A MAQUINA
Conceito
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A empilhadeira é um veículo automotor utilizado para movimentar, transportar e sustentar cargas, dotada de garfos e outros dispositivos que permite essa movimentação no deslocamento de materiais tanto no sentido horizontal como no sentido vertical, carregando e/ou empilhando.
Classificação
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As empilhadeiras em sua maioria podem ser classificadas classificadas em duas formas: Pela sua capacidade de carga: 2.500Kg, 5000Kg, 10.000Kg.
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Pelo tipo de combustível: Gasolina, Álcool, Diesel, Elétrica e Gás.
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Obs.: Atualmente quase todos os tipos acima podem ser convertidos para o uso de GLP, com a exceção da elétrica.
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Operador de Maquinas de Elevação de Cargas
Outros Componentes
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Painel de Controle
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Alavanca do freio e estacionamento
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Pedais
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Amperímetro
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Horímetro
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SEGURANÇA Acidente de Trabalho
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“Acidente de trabalho é aquele que ocorre no exercício da função, a serviço da empresa, provocando lesão corporal ou perturbação funcional, causando perda ou redução permanente ou temporária da capacidade de trabalho ou até mesmo a morte”. Conceito Prevencionista
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“É qualquer ocorrência, inesperada ou não, que venha a interferir no andamento regular do trabalho, resultando em lesão ao trabalhador, perda de produção e/ou danos material, sejam estes isolados ou simultâneos. Ex.: queda de empilhamento sem resultar em vítimas. Causas
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As causas dos acidentes são os motivos, as situações, os comportamentos e as ações geradoras dos acidentes. Os motivos mais comuns que levam aos acidentes são as falhas humanas, falhas ambientais e elementos da natureza ou situações especiais. Os acidentes podem ser classificados da seguinte maneira:
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Operador de Maquinas de Elevação de Cargas Intencional (consciente): é todo aquele acidente que houve a intenção do dolo com o objetivo de atingir uma ou mais pessoas, ou sabia da possibilidade de ferir e/ou matar.
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Circunstancial: é quando o emocional, devido à circunstancias do momento, sobrepõe o racional, tendo como exemplo a tentativa de salvar alguém mesmo conhecendo os perigos do ato.
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PELA CAUSA DO ACIDENTE
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Falha Humana = Ato Inseguro: Inseguro: é toda maneira incorreta de trabalhar ou agir, que possa ocasionar o acidente. →
Na ques questã tãoo do ato ato inse insegu guro ro exis existe te outro outro item item que que está está inse inseri rido do,, é o fator fator pesso pessoal al de insegurança (conflitos familiares; alcoolismo, uso de substâncias tóxicas; problemas de saúde não tratados etc...) o que podemos chamar de “problemas “ problemas pessoais do indivíduo” indivíduo” e que agindo sobre o trabalhador podem vir a provocar acidentes. Outros exemplos são os atos imprudentes tais como: a inutilização ou a recusa de utilizar os equipamentos de proteção individual (EPI), operação de máquinas e equipamentos sem a devida habilitação e treino, brincadeiras durante o trabalho, fumar em locais onde há perigo de incêndio, correr entre máquinas e equipamentos entre outros fatores. Falha Ambiental = Condição Insegura: é toda falha encontrada no ambiente de trabalho ou nas máquinas e equipamentos, que possa favorecer a ocorrência de acidentes. Problemas de iluminação, iluminação, ruídos e trepidações em excesso, falta de protetores em partes móveis de máquinas e pontos de operação, falta de limpeza e ordem, pisos escorregadios, calor excessivo e resíduo inflamável acumulado acumulado são alguns exemplos de falha ambiental. →
Condições da Natureza: São as condições impostas pela natureza que contribuem com quase 2% dos acidentes inesperados. Exemplos são os raios, enchentes, furacão, tempestade etc...
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Doenças Ocupacionais: As doenç doenças as ocupa ocupacio ciona nais is também também são são citada citadass pelo pelo INSS INSS como como
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Operador de Maquinas de Elevação de Cargas Doenças do Trabalho:São Trabalho:São as doenças adquiridas ou desencadeadas em função de condições especiais em que o trabalho é realizado e com ele se relacione diretamente.
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Outros fatores que também se equiparam a acidente de trabalho: trabalho : O acidente sofrido pelo segurado no local e horário de trabalho, trabalho, em conseqüência de ato de agressão, sabotagem ou terrorismo praticado por terceiros, ofensa física intencional, ato de imprudência, de negligência ou de imperícia de terceiros, ato de pessoa privada ou razão social, desabamento, inundação inundação e outros acidentes decorrentes de força maior. •
O acidente sofrido pelo segurado ainda que fora do local e horário de trabalho, trabalho , se este estiver na execução de ordem ou na realização de serviços sob a autoridade da empresa, na prestação espontânea de qualquer serviço à empresa, em viagem a serviço da empresa, no percurso da residência para o trabalho e vice-versa.
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Conseqüências
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Para o empregado as perdas podem ser a Invalidez permanente ou temporária, perda financeira, auto-estima, auto-estima, qualidade de vida, privações e até a morte.
Para o empregador as perdas podem ser financeiras, aumento de despesas, queda de produção, paralisação, atrasos, perda de material, de tempo, etc...
Para o Governo as perdas podem ser despesas com o acidentado, menos um contribuinte, insatisfação insatisfação das empresas, aumento dos impostos.
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Operador de Maquinas de Elevação de Cargas Equipamentos de Proteção
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EPC - São equipamentos instalados no posto de trabalho, para dar proteção a todos que ali executam suas tarefas, tais como: Exaustores, ventiladores, barreira de proteção contra luminosidade e radiação, extintores de incêndio, hidrantes e mangueiras, sprinklers, detectores de fumaça, fusíveis e disjuntores, oxicatalizadores, protetores de máquina, etc. EPI – são equipamentos de uso pessoal, cuja finalidade e proteger o trabalhador contra os efeitos incomodativos e/ou insalubres insalubres de agentes agressivos. Para o operador de empilhadeira os tipos de EPI utilizados são:
Capacetes – Capacetes – utilizados pelo operador em áreas onde existem riscos de quedas de objetos suspensos ou em áreas onde existam pontes rolantes ou talhas.
Óculos de segurança – utilizados utilizados para proteger proteger os olhos contra a luz (radiação (radiação luminosa) ou estilhaços, em locais onde existam tais riscos.
Protetores auriculares – utilizados em locais onde haja ruído intenso ou em máquinas com ruído além de 85 decibéis para uma jornada diária de 8 horas.
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Operador de Maquinas de Elevação de Cargas
Botinas ou sapatos – com ou sem biqueira de aço, deverão ser utilizados quando as características do local assim o exigirem.
Observações sobre os EPIs
Para cada tarefa e risco existe um EPI adequado; Todo EPI deve ser verificado antes do uso e após usá-lo, guardá-lo limpo e em lugar apropriado;
Jamais trocar segurança por comodidade, lembre-se de que não usando o EPI, alem de sofrer uma lesão ou ficar exposto a um agente agressivo, o operador estará violando o art. 158 da CLT e ainda alínea “b” da NR – 1 que relata no subitem 1.8.1 “Constitui ato faltoso a recusa injustificada do empregador quanto ao não uso do EPI fornecido”, permitindo ao empregador adverti-lo de forma oral, por escrito e na reincidência, demissão demissão por justa causa, art. 482 da CLT. Além de usar, deve-se ainda, lembrar os companheiros que usem os EPIs; Responsabilidade Responsabilidade civil, criminal e trabalhista Toda vez que adquirimos um ofício, o fício, junto com ele vem responsabilida r esponsabilidades, des, não só morais como também legais, podendo até mesmo incidir na severidade das punições previstas por lei. Neste
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Operador de Maquinas de Elevação de Cargas
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Código Civil
Art.159 – Aquele que, por ação ou omissão voluntária, negligência ou imprudência, violar os direitos o u causar prejuízo a outrem, fica obrigado a reparar o dano.
Art. 1.521 – São também responsáveis pela reparação civil: III. O patrão, amo ou comitente, por seus empregados, serviçais e prepostos, no exercício do trabalho que lhes competir, ou por ocasião dele.
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Código Penal
Art.121 – MATAR ALGUÉM: ALGUÉM: pena de 6(seis) a 20(vinte) anos de reclusão.
§ 4º - No homicídio culposo, a pena é aumentada de um terço, se o crime resulta de inobservância de regra técnica de profissão, arte ou ofício, ou se o agente deixa de prestar imediato socorro á vítima, não procura diminuir as conseqüências do seu ato, ou foge para evitar a prisão em flagrante.
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Operador de Maquinas de Elevação de Cargas (Art.158 da CLT, alínea “b” do item 1.8 da NR-01 da Portaria 3214 de 08.06.78, no item 1.8.1: constitui ato faltoso a recusa injustificada do empregado quanto ao uso do EPI fornecido pelo empregador.) Simbologia de Risco e Manuseio de cargas
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A simbologia ajuda a orientar o operador de empilhadeira o tipo de produto, a sua resistência, o seu estado físico, as condições de armazenagem e até a condição de pegar da embalagem.
Proibido armazenar em conjunto ou próximo a qualquer alimento.
Substância Substância ou material magnetizante
Vazio
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Operador de Maquinas de Elevação de Cargas
Substância tóxica ou venenosa
Substância radioativa
Substância infectante
Gás comprimido
Frágil
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Operador de Maquinas de Elevação de Cargas
Face superior nessa direção
Içamento
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Operador de Maquinas de Elevação de Cargas
Proteger contra o calor
Proteger contra a luz
Animais vivos
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Operador de Maquinas de Elevação de Cargas Esta Norma Regulamentadora tem por objetivo fixar as cores que devem ser usadas nos locais de trabalho para prevenção de acidentes, identificando os equipamentos de segurança, delimitando áreas, identificando as canalizações empregadas nas industrias para a condução de líquidos e gases e advertindo contra os riscos. Deverão ser adotadas cores para segurança em estabelecimentos ou locais trabalho, a fim de indicar e advertir a respeito dos riscos r iscos existentes. existentes. As cores adotadas são: O VERNELHO Deverá ser usado para distinguir e indicar equipamentos e aparelhos de proteção e combate a incêndio. Não deverá ser usada na indústria para assinalar perigo, ser de pouca visibilidade em comparação com o amarelo (de alta visibilidade) e o alaranjado (que significa Alerta). É empregado para identificar: caixa de alarme de incêndio, hidrantes, bombas de incêndio, sirene de alarme de incêndio, caixas com cobertores para abafar chamas, extintores e sua localização, etc... O AMARELO Deverá ser utilizado em canalizações para identificar gases não liquefeitos. É empregado para
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Operador de Maquinas de Elevação de Cargas Será Será empreg empregado ado também também nas canali canalizaç zações ões de ar compri comprimi mido do,, preven prevenção ção contr contraa movim moviment entoo acidental de qualquer equipamento em manutenção, avisos colocados no ponto de arranque ou fontes de potência. O VERDE O verde é a cor que caracteriza “segurança”. É empregado para identificar: canalizações de água, caixas de equipamento de socorro de urgên urgência cia,, caixas caixas conten contendo do másca máscaras ras contr contraa gases, gases, chuvei chuveiros ros de segur seguran ança, ça, macas macas,, fontes fontes lavadoras de olhos, quadros para exposição de cartazes, boletins, avisos de segurança, porta de entra entrada da de salas salas de curat curativ ivos os de urgên urgência cia,, locali localizaç zação ão de EPI, EPI, emblem emblemas as de segur seguranç ança, a, dispositivos de segurança, mangueiras de oxigênio (solda), etc. O LARANJA É empregado para identificar: canalizações contendo ácidos, partes móveis de máquinas e equipamentos, partes internas das guardas de máquinas que possam ser removidas ou abertas, face facess inte intern rnas as de caix caixas as prote proteto tora rass de disp dispos osititiv ivos os elét elétri rico cos, s, face facess exte extern rnas as de poli polias as e engrenagens, engrenagens, botões de arranque de segurança, dispositivos de corte, bordas de serras e prensa. O PÚRPURA É empregado para identificar:
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Operador de Maquinas de Elevação de Cargas O MARROM Esta cor pode ser adotada a critério da empresa para identificar qualquer fluido que não seja enquadrada nas outras cores acima citadas. •
Procedimento Procedimento em Incêndio
No Equipamento:
•
Parar e desligar o motor da empilhadeira; Desligar a tomada da bateria (quando for elétrica); Utilizar o extintor adequado. Nos casos da empilhadeira a gás, nunca aborde de frente para o botijão, sempre de forma lateral. No caso de não conseguir combater, peça ajuda a brigada da fábrica. l l l l
l
No local onde se encontra: l l l
Procure combater o incêndio; Libere rapidamente a área de circulação; Quando for possível retire a empilhadeira do local. NR-11 – TRANSPORTE, MOVIMENTAÇÃO, ARMAZENAGEM E MANUSEIO DE MATERIAIS
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Operador de Maquinas de Elevação de Cargas 11.1.6.1. O cartão terá validade de um ano, salvo imprevisto e para revalidação, o empregado, deverá passar por exames de saúde completo, por conta do empregador 11.1.7. Os equipamentos de transporte motorizados deverão possuir sinal de advertência sonora (buzina). 11.1.8. Todos os transportadores industriais serão permanentemente inspecionados e as peças defeituosas ou que apresentarem deficiências, deverão ser imediatamente substituídas.
11.1.9. Nos locais fechados ou poucos ventilados, a emissão de gases tóxicos, por máquinas transportadoras, deverá ser controlada para evitar concentrações, no ambiente de trabalho, acima
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Operador de Maquinas de Elevação de Cargas EQUILÍBRIO, ESTABILIDADE, CAPACIDADE DE CARGA E VELOCIDADE. Agora que você conhece as partes físicas da empilhadeira, passará a conhecer as partes mais important importantes es dela que são o equilíbri equilíbrio, o, a estabilid estabilidade, ade, a capacida capacidade de de carga e a sua velocidade velocidade que se não forem respeitadas a probabilidade de acontecer um acidente é grande Equilíbrio
•
CONTRAPESO
CENTRO DA CARGA
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Operador de Maquinas de Elevação de Cargas Placa de identificação e especificação
•
MODELO:________________________
ALAVANCAS DE CONTROLE
SÉRIE Nº:_________TIPO:__________
ABAIXAR
PESO TOTAL (KG)_________________ CAPACIDADE
PARA
CARGA
UNIFORMIMENTE
INCLINAR PARA FRENTE
DISTRIBUIDA
CENTRADA LATERALMENTE E COM TORRE NA VERTICAL
AR CUIDADO NÃO SOBRECARREGUE COM GARFOS
COM OPCIONAIS
ALAVANCAS FRENTE DE R MUDAN ﾇ AS 2
2
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Operador de Maquinas de Elevação de Cargas
Centro de gravidade
•
Todas as coisas existentes possuem um centro de gravidade, este ponto é o que proporciona o
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Operador de Maquinas de Elevação de Cargas 3
Obs.: nos casos onde a carga é transportada muito alta, ou o seu formato formato é muito disforme ficando ficando menos menos de 75% sobre sobre o garfo, certamente fará a empilhadeira tombar. Uma forma de aumentar o centro de gravidade combinado, é usar o artifício da inclinação da torre para trás, assim quando passar por um buraco ou por uma saliência do terreno irá i rá balançar mais a chance de tombar estará muito reduzida. r eduzida.
2 1
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Operador de Maquinas de Elevação de Cargas •
Tipos de mercadoria
a) Mercadorias Contaminantes ou Contaminadoras: São aquelas que por suas características naturais ou em função de uma avaria, adulteram as
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Operador de Maquinas de Elevação de Cargas 4.Não tente fazer manobras dentro do reboque; 5.Não faça manobras na rampa, é perigoso; 6.Use o bom senso, siga as regras de segurança; 7.Nunca deixe uma carga abandonada no chão do reboque ou na rampa; 8.Caso não consiga subir uma rampa não force, descer e refazer a manobra.
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Operador de Maquinas de Elevação de Cargas NORMAS DE SEGURANÇA NA OPERAÇÃO DE MAQUINAS Como Como não pod poderi eriaa ser difere diferente nte,, as empilh empilhade adeira irass só serão serão eficie eficiente ntess se conduz conduzida idass por profis profissio siona nais is habil habilita itados dos atravé atravéss de um treinam treinamen ento, to, respei respeitan tando do as regras regras de segura segurança nça,, util utiliz izan ando do o equi equipa pame ment ntoo perf perfei eita tame ment nte, e, sabe sabend ndoo apli aplicá cá-l -las as com com muita uita prud prudên ênci ciaa e
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Titles you can't find anywhere else
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Titles you can't find anywhere else
Try Scribd FREE for 30 days to access over 125 million titles without ads or interruptions! Start Free Trial Cancel Anytime.
Titles you can't find anywhere else
Try Scribd FREE for 30 days to access over 125 million titles without ads or interruptions! Start Free Trial Cancel Anytime.
Titles you can't find anywhere else
Try Scribd FREE for 30 days to access over 125 million titles without ads or interruptions! Start Free Trial Cancel Anytime.
Titles you can't find anywhere else
Try Scribd FREE for 30 days to access over 125 million titles without ads or interruptions! Start Free Trial Cancel Anytime.
Titles you can't find anywhere else
Try Scribd FREE for 30 days to access over 125 million titles without ads or interruptions! Start Free Trial Cancel Anytime.
Titles you can't find anywhere else
Try Scribd FREE for 30 days to access over 125 million titles without ads or interruptions! Start Free Trial Cancel Anytime.
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