APM30H&TMC11H&IBBS200D&IBBS200T(Ver.B) Installation Guide(14)[1]
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APM30H&TMC11H&IBBS200 0D&IBBS200T(Ver.B)
Installation Guide e
Issue: 14 Date: 2010-12-20
HUAWEI TECHNOLOGIES Co., Ltd.
Content ……………………………… 2 Specification S ifi ti off th the C Cabinets bi t …………………………………… 3 Modules in the Cabinets …… …………………………………… 3 Installation Scenarios ……… …………………………………… 4 Installation Tools …………… …………………………………… 5 1 Installation Procedure …… 1. ……………………………………6 2. Installing the Cabinets …… 3. Earth Grounding the Cabine ets …………………………… 12 4. Installing the Optional Modu ules ………………………… 13 5. Installing the Cables ………………………………………16 … 26 6. Sealing the Cable Holes ………………………………… 7. Installing the Batteries and their Cables ……………… 27 8. Checklist for the Installation n …………………………… 28 9. Checking the Power-On Sta atus ………………………… 30 ………………… ………………………………… 31 10. Appendix ………………………………… 36 11. Change History ……………
1
Copyright © Huawei Technologies Co., Ltd. 2010. All rights reserved.
Specification of the Cabine ets b
The APM30H(Ver APM30H(Ver.B) B) series cabinets consist of the APM30H APM30H, TMC11H, TMC11H IBBS200T, IBBS200T and IBBS200D IBBS200D.
Cabinet dimensions (excluding the TEC cool hood of the e IBBS200T): 600 mm x 700 mm x 480 mm (W x H x D)
Cabinets
Item
Specification Remarks R
Cabinet weight ≤ 72 kg
Including the cabinet frame, inner air circulation f box, outer air circulation fan box, core of the fan h heat-exchanger heat-exchanger, EPS subrack, subrack and related c cables. E Excluding the BBU, customer equipment, PMU, P PSUs, and batteries.
Weight of the cabinet in full configuration
≤ 91 kg
Including the cabinet, one PMU, three PSUs, a one BBU. and E Excluding the customer equipment and batteries.
TMC11H
Cabinet weight ≤ 57 kg
Including the cabinet frame, inner air circulation f box, outer air circulation fan box, and core fan o the heat-exchanger. of E Excluding the customer equipment and batteries
IBBS200T
Cabinet weight ≤ 70 kg
E Excluding the batteries
Battery
Supporting 48 V 100 Ah backup power by S c connecting two 48 V 50 Ah battery groups in p parallel. S Supporting 48 V 184 Ah backup power by c connecting two 48 V 92 Ah battery groups in p parallel.
APM30H
48 V 50 Ah or 48 V 92 Ah battery group that can be maintained from the front
TEC cooler hood (Depth: 206 mm) IBBS200D
C bi t weight Cabinet i ht ≤ 50 kkg
E l di the Excluding h b batteries i
2
Modules of the Cabinets APM30H (AC power supply) HPMI
CMUA
APM30H (+24 V DC power supply) HPMI
CMUA
TMC11H HPMI
CMUA
DCD DU-03 DCDU-03 EPS PMU PSU Junction box
EPS S48100D
Junction box
Juncction box
In this document, the equipment appearance is for reference only. The actual equipment may differ from what is shown in the figures.
CMUA
IBB BS200D
IBBS200T
Power distribu ution box
Power distribution box
CMUA
Powe er box of the heating h film
Installation Scenarios Pole
Wall APM30H or TMC11H
Base
Base
APM30H
IBBS200D S200
APM30H or TMC11H
APM30H
IBBS200D or IBBS200T
IBBS200D D or IBBS200T T
IBBS200D or IBBS200T
IBBS200D or IBBS200T
APM30H
IBBS200D or IBBS200T
APM30H or TMC11H
APM30H or TMC11H
IBBS200D or IBBS200T
3
IBBS200D or IBBS200T
Installation Tools
Insulated screwdriver
Wrench (32 mm capacity)
Crimping pliers for power cables p
Rubber hammer
Screwd driver (M3 to o M6)
Diagonal pliers
Socket wrench
Torque wrench
RJ-45 crim mping p gp pliers
Wire cutter
Iron
Percussion drill (Ø16)
Hea at gun
Multimeter
Long meassuring tape
4
Wire stripper
Level bar
Cleaner
1 Installation Procedure Sta art
Install the Cabinets on the Base
Install the Ca abinets on the Metal Pole
Earth Grou unding the Cabin nets
Install the Opttional Modules
Install the e Cables
Seal the Ca able Holes
Install the Ba atteries and their Cables C
Checklist for the Installation
Checking the e Power-On Statu us
En nd
5
Install the Cabinets on the Wall
2 Installing the Cabinets a Installation the Cabinets on thhe Base Cabinet dimensions and clearance re equirements (unit: mm) 600
40
Cabinet
> 300
Maximum 120°
600
40
600
Cabinet
480
Cabinet
> 60 > 300
The values in the figure are not for the concrete plinth. The recommended distance between the cabinets is 40 mm, and the maximum distance between the cabinets is 150 mm. If the Noise Reduction Module (NRM) is installed, the di t distance b between t th the cabinets bi t iis 150 mm.
> 800
1. Install the base. Cast a concrete plinth. The height of the concrete plinth must meet the heat-disssipation and waterproofing requirements of the cabinet. The concrete plinth must be 200 mm higher than the gro ound, and the horizontal error must be within 5 mm when the plinth is cast.
Mark the anchor points for the base. 516
U a hammer drill to drill holes. Use
19
Φ16
352
434
90° unit: mm
Con ncrete plintth
600
52-60 mm
Do not n use the hammer drill to drill holes on the concrete plinth through the holes on the base. his way, the paint on the base may be damaged. In th
Concrete plinth
I t ll the Install th expansion i b bolt lt assemblies. bli M12×60 bolt Spring washer 12
Remove the spring washer, flat washer, and bolt.
Rubber mallet
Flat washer 12
Expansion tube
6
2 Installing the Cabinets a Installation the Cabinets on thhe Base Check the base level.
Install the bolt with the spring washer and flat washer.
Adjust the base level by adding adjusting pads to the bolts between the base and the concrete plinth.
Tighten the bolts.
Remove the baffle plates from both sides of the base (by removing the plate on the left as an example).
Remove the front cover plate.
1 Remove the baffle pieces from the back 10
of the base.
All the three cable holes on the base can be used for cabling. You can use the cable holes based on actual requirements.
7
2 Installing the Cabinets a Installation the Cabinets on thhe Base 2. Move the cabinet onto the base. Choose the appropriate method to move the cabinets accordin ng to the condition on site. Here take the crane as an example.
Install the lifting lugs.
Plastic screw
Install the ropes. Lifting lug
Maximum 90°
Do not damage plastic screws. Reserve them for later use.
Move the cabinet onto the base.
Remove the ropes and install the plastic screws.
Before installing the plastic screws, clean the mounting holes to prevent scrap iron from entering.
3 S 3. Secure th the cabinet bi t onto t the th base. b By attaching the IBBS200D as an example, attaching the APM30H or the TMC11H or the IBBS200T to the base is the same.
Gaske et with an oblong hole
M12×30 Bolt（×4）
Gasket with an oblong hole
8
2 Installing the Cabinets a Installation the Cabinets on thhe Base 4. (Optional) Stacking two cabinets. Remove the cover plates (×2) from the top of the lower cabinet.
Remove the t plastic screws (xx4) from the top of the low wer cabinet.
Stack the cabinets, and attach the cabinets with the bolts(×4). G k t with Gasket ith an oblong bl h hole l
To ensure the waterpro oof performance of the cab binet, keep well the cover plates fo or the round hole of the cabinet.
Cover plate
M12x30 Blot (x4)
9
Gasket with an oblong hole
2 Installing the Cabinets b Installation the Cabinets on thhe Metal Pole 2. Remove the plastic screws (×2).
1. Installing the trapezoidal rack. M12×60 Bolt（×4）
Trapezoidal rack
Pole
3 Install the fastening bar. 3. bar Fastening bar M12×30 Bolt（×2）
4. Move the cabinet on to the trapezoidal rack and attach them with the bolts.
Gasket with an oblong hole M12x30 Blot (x4)
5. Install the U-shaped piece. Flat washer
Spring washer
Gasket with an oblong hole
When the APM30H is installed on a metal pole, greasse must be covered. For details, see Appendix e on page 35. Hold the cabinet when opening the door to prevent th he cabinet from tipping over. The diameter of the metal pole on which the APM30H H and TMC11H are installed ranges from 100 mm to 120 mm.
10
2 Installing the Cabinets c Installing the Cabinets on the Wall 2. Install the expansion bolt assemblies.
1. Marking the anchor points 250 Anchor points (×6)
Bolt Spring washer Drawing template
Fl t washer Flat h
766
Expansion tube 138
≥500
280
Unit: mm
4. Remove the plastic screws (×2).
3. Installing the trapezoidal rack. M12×60 Bolt（×4） Wall
Trapezoidal rack
6. Attach the trapezoidal rack and the cabinet.
5. Install the fastening bar. Fastening bar M12×30 Bolt（×2）
Gasket with an oblong hole M12x30 Blot (x4)
Hold the cabinet when opening the door to prevent the cabinet from tipping over.
11
2 Installing the Cabinets c Installing the Cabinets on the Wall 7. Attach the fastening bar and wall. Fastening bar
M12×30 Bolt（×2）
3 Earth Grounding the Cabinets Principles for routing the PGND cables and the equipotential cables The PGND cables and signal cables cannot be e bound or entangled. A certain distance must be reserved between them to prevent interferen nce from each other.
Principles for earth grounding the cabiinets:
APM30H
The upper cabinets are connected to the lowe er cabinets with the equipotential cables. The lower cabinets are connected with the equipotential cables. The cabinet below the APM30H is connected to the grounding busbar with PGND cables. Wiring copper bar About the principles for earth grounding the cabinets cabinets, takes the following scenario as example.
Equipotential cable (16 mm2)
Equipotential cable (16 mm2)
Equipotential bl (16 mm2) cable
PGND cable (16 mm2)
Grounding busbar
12
4 Installing the Optional Mo odules a Installing the SOU in the APM30H 1. Specification of the SOU. Configured with the following four outlet types, the cabinets support different SOU types of different countries. The SOU is preferably installed in the bottom 1 U space of the cabinet.
European standard
American standard
Multi-purpose UK standard
3 Install the power cable for the SOU. 3.
2. Install the SOU.
L2 PGND
SOU N2
PM30H b Installing the Heater in the AP 1. Install the Heater.
2 Install the power cable for the heater. 2.
The heater is preferably installed in the bottom 1 U space of the cabinet.
L0 N0
If both the SOU and the he eater are installed in the cabinett, the heater is installed above th he SOU, that is, in the 1 U space next to the SOU.
MC11H c Installing the Heater in the TM 30H”. See “ Installing the Heater in the APM3 13
PE
4 Installing the Optional Mo odules M30H d Installing the EMUA in the APM 1. Install the EMUA.
2 Install the power cable for the EMUA. 2.
M6 PWR1
EMUA BBU LOAD7
3 IInstall 3. t ll the th signal i l cable bl for f the th EMUA. EMUA COM OU UT
5 RS485 Information about the BBU, see BBU Installation Guide. Either the EMUA or the SLPU is installed.
e Installing the EMUA in the TMC11H See “ Installing the EMUA in the APM30 0H”.
PWR1
LOAD7
RS485
14
COM OUT
4 Installing the Optional Mo odules f
Installing the SLPU in the APM M30H 2. Install the internal monitoring transfer cable for the SLPU.
1. Install the SLPU.
EXT-ALM0
OUT0
M6
SLPU BBU
Internal monitoring transfer cable connections:
3. Install the external dry contact monitoring and alarm signal cable
Mapping relationship between the pins in the input and output ports on the USLP2
Information about the BBU, see BBU Installation Guide. The SLPU can work as a protection unit of trunk signals or monitoring signals. This section describes the procedure for installing the SLPU that is used to protect monitoring signals. The SLPU used to protect monitoring signals is installed below the BBU, occupying a 1 U space. Either the EMUA or the SLPU is installed.
15
5 Installing the Cables In this chapter chapter, the color or the appearance of the equipment are for reference only only。The The actual equipment may differ from what is shown in the figures.
General principles for routing the cables 1
a cannot be bound in the same bundle. Cables in Different types of cables must be separately routed and each bundle or any two bundles cannot be entangled d.
2
The cables must be bundled tightly and neatly neatly. The jackets of the cables are not damaged damaged.
3
Labels or nameplates must be attached to the cabless after they are installed.
4
The cables of different types must be routed in parallel or separated by special objects.
5
t of the diameter of the cable. The bending radius of the cable is not less than five times
6
If the length of the power cable is insufficient, replace e the cable rather than adding connectors or soldering joints to lengthen the cable cable.
a Installing the Power Cables (-448 V DC) If the APM30H is configured, skip the section.
1. Install 1 I t ll the th iinputt power cable bl for f the th TMC11H
2.Power 2 P cable bl for f the th junction j ti box b in i the th TMC11H(optional)
Remove the protecting cap of the power box of the DCDU-03. Connect the power cables. Recover the protecting cap.
If a heater is required in a TMC11H, you must install the power cable for the junction box in the TMC11H onsite.
L N
NEG( ) NEG(-)
RTN(+)
16
5 Installing the Cables b Installing the Power Cables (++24 V DC) If the APM30H (+24 V DC) is not configured, skip the section.
1. Install the input power cable for the APM3 30H Remove the protecting cap of the power box of the EPS48100D. Connect the power cables cables. Recover the protecting cap.
2. Power cable for the junction box in the APM30H See “Power cable for the junction box in the TMC11H” on page 16.
+ -
AC Power Supply Scenario) c Installing the Power Cables (A 1 Install the input power cable for the APM30H 1. Remove the AC protecting cap, open the AC input power box. Connect the power cables. Recover the AC protecting cap, close the AC input power box. 200V Three-phase AC mode
PE
200V Signal--phase AC mode
110V AC mode
Shortcircuiting bar
Move the shortcircuiting bar L1 L2
L PE N
L3 N PE
17
L1 L2 N PE
5 Installing the Cables AC Power Supply Scenario) c Installing the Power Cables (A 2. APM30H-TMC11H Power cable for the junction box
Power cables for the TMC11H
NEG(-)
L N
TMC
RTN(+)
3. APM30H - IBBS200D/IBBS200T APM30H:IBBS=1:2 1. Power cables for the IBBS200D/IBBS200T
BAT BAT RTN(+) NEG(-)
Power series 120 connector
Either the IBBS200D or the IBBS200T is installed. Add the power series 120 connector. For details, see "Appendix a" on page 31.
18
N L 3 3
5 Installing the Cables AC Power Supply Scenario) c Installing the Power Cables (A 3. APM30H - IBBS200D/IBBS200T
LOAD3
APM30H:IBBS=1:2 2. Power cables for the fan in the IBBS200D
FAN/TEC RTN(+)
Easy power receptacle (pressfit type) connector
FAN/TEC NEG(-)
For details on how to assemble the easy power receptacle (pressfit type) connector see "Appendix connector, Appendix b" b on page 32.
3. Power cables for the heating films in the IBBS S200D
Must route the power cables for the heating films in the IBBS200Ds into the power box of the heating film from the top down.
L1 N1
L2 N2
The power box of the heating film Prevent the wires from exposing out of the power box of the heating film.
From L2/N2
From L1/N1
The power box of the heating film
19
5 Installing the Cables AC Power Supply Scenario) c Installing the Power Cables (A 3. APM30H - IBBS200D/IBBS200T APM30H:IBBS=1:2
LOAD3
LOAD2
4. Power cables for the TEC in the IBBS200T
FAN/TEC RTN(+)
If the LOAD2 is already occupied, it is recommended that the fuse for the LOAD4 terminals be changed to meet the output MCB requirements for the IBBS. For details, see "Appendix Appendix c" c on page 33 33.
FAN/TEC C NEG(-)
From LOAD3
From LOAD2
APM30H:IBBS=1:1 1. Power cables for the IBBS200D/ IBBS200T
BAT BAT RTN(+) NEG(-)
Power series 120 connector
Either the IBBS200D or the IBBS200T is installed. Add the power series 120 connector. For details, see "Appendix a" on page 31.
20
5 Installing the Cables AC Power Supply Scenario) c Installing the Power Cables (A 3. APM30H - IBBS200D/IBBS200T
LOAD3
APM30H:IBBS=1:1 2. Power cables for the fan in the IBBS200D / the TEC in the IBBS200T Easy power receptacle (pressfit type) connector FAN/TEC RTN(+)
For details on how to assemble the easy power receptacle (pressfit type) connector, see "Appendix b" on page 32.
3. Power cables for the heating films in the IBBS200D
L N 1 1 L 2 N 2 M t route Must t the th power cables bl for f the th heating h ti films fil iin th the IBBS200D into the power box of the heating film from the top down. Prevent the wires from exposing out of the power box of the heating film.
The power box of the heating film
The power box of the heating film
21
FAN/TEC NEG(-)
5 Installing the Cables d Installing the Monitoring Signal Cables Principles for routing the monitoring signal cables When the signal cable is routed between cabine ets, coil the extra length of the cable in the base if the cable is redundant.
1. APM30H+IBBS200D/IBBS200T APM30H+IBBS200D
APM30H+IBBS200T
COM_485
COM_485
COM_OUT COM IN COM_IN
CO OM_IN COM_ _OUT
22
5 Installing the Cables d Installing the Monitoring Signal Cables 2. APM30H+2 IBBS200D/IBBS200T APM30H+2 IBBS200D COM_485 COM_OUT COM_IN
COM_IN
APM30H+2 IBBS200T COM_485
COM_IN
COM_IN
COM_OUT
COM_OUT
23
5 Installing the Cables d Installing the Monitoring Signal Cables 3. 2 APM30H+2 IBBS200D/IBBS200T 2 APM30H+2 IBBS200D COM_485 COM_IN
MON0 UEIU
COM_OUT COM_IN
2 APM30H+2 IBBS200T COM_485 COM_IN
MON0 UEIU
COM_IN COM_OUT
24
5 Installing the Cables d Installing the Monitoring Signal Cables 4. APM30H+2 IBBS200D/IBBS200T+TM MC11H APM30H+2 IBBS200D+TMC11H COM_485 COM_IN
COM_OUT
MON0
COM_IN UEIU
COM_OUT COM_IN
APM30H+2 IBBS200T+TMC11H COM_485 COM_IN
MON0 COM_IN
UEIU
COM_OUT
COM_IN COM_OUT
25
6 Sealing the Cable Holes a Sealing the Cable Holes in thee Cabinets The cable module for the IBBS200D, IBBS200T, or APM30H H is the same as that for the TMC11H. When two IBBS200Ds or two IBBS200Ts are installed in stack mode, the installation of the cable module in the upper cabinet is not required.
Lead the cable through the cable hole with an aperture matchiing the cross-sectional area of the cable in order that the sealing li iis effective. ff ti
b Sealing the Cable Holes in thee Base 1 Cl 1. Close th the cable bl holes h l on both b th sides and at the rear of the base.
2. Seal the cable holes with fireproof clay. Fireproof clay
Baffle plate
Fireproof clay Baffle plate
Fireproof clay Baffle piece
PVC corrugated pipe
The fireproof clay can be used to seal the cable holes of the base. It cannot be used to seal the cable holes of the cabinet.
3. Install the front panel on the front of o the base. Ch k whether Check h th the th paint i t on th the cabinet bi t surface f iis d damaged d d. If the th paint i t is i damaged, d d repair i th the d damaged d paint, i t read d page 34. The PVC corrugated pipe is recommended for the cable led d out of the cabinet.
26
7 Installing the Batteries an nd their Cables a Installing the Batteries Before installing the batteries, set the battery MCB labeled BAT B to OFF to disconnect the equipment from the battery. Finish the installation, set the BAT to ON. During the installation of the batteries, use insulated tools such as wrenches and screwdrivers, and do not reversely connect the positive and negative poles. Otherwise, the batteries may burn, and the ope erations may cause human injuries injuries.
EPS
Battery MCB labeled BAT
Push the baffle plate upwards until it is contact with the screws, and then tighten g the screws.
b Installing the Power Cables foor the Batteries
Remove the protecting hood.
Install the negative cable.
Recover the protecting hood.
Install the copper bar for series connections.
Install the positive cable.
Recover the protecting hood.
27
8 Checklist for the Installattion a Checklist for the Cabinet Instaallation 1
The installation position of the cabinet strrictly comply with the engineering design.
2
When the cabinet is mounted on a wall, the holes of the mounting ears are aligned with the bolt holes. The mounting ears are pla aced against the wall securely.
3
When the cabinet is mounted on a metal pole, the pole fixtures are secure and reliable.
4
When the APM30 is installed on the floor floor,, the base is securely installed installed.
5
The horizontal error of the cabinet is less than 3 mm and the vertical error is not greater than 3 mm.
6
All the bolts are tightened, especially for electrical e connections. The flat washers and spring washers are completely and prope erly installed.
7
The cabinet is neat and clean clean.
8
The paint on the surface of the cabinet is satisfactory.
9
The space reserved for the user devices is covered by a filler panel.
10
onal. The gag lever post is tightened. The cabinet door and the lock are functio
11
All the labels are complete, correct, and legible.
b Checklist for the Field Cleanlinness 1
There are no fingerprints or other smears on o the surface of the cabinet.
2
There are no unnecessary adhesive tapes or cable ties on the cables.
3
There are no adhesive tapes tapes, cable ties, ties wastepaper, w wastepaper or packing bags around the cabinet cabinet.
4
All the stuff around the cabinet is neat, clea an, and intact.
c Checklist for the Electrical Coonnections 1
All self-made PGND cables are copper-based and have proper wire diameters. No breaking device such as the switch and fusse is allowed for the electrical connection of the grounding system, and no short circuit is allowed. a
2
According to wiring diagram of the power system, s check whether the PGND cables are securely connected, whether the AC lead-iin cables and internal cables are properly connected, and whether the screws are tig ghtened. Ensure that no short circuit occurs in output and input cables.
3
The redundant part of the power cable or PGND P cable is stripped off rather than coiled.
4
The lugs at both ends of the power cable or o the PGND cable are securely soldered or crimped.
28
8 Checklist for the Installattion c Checklist for the Electrical Coonnections 5
The exposed wires at the wiring terminals and a the lug handles are insulated by the insulating tape or heat-shrinkable tube.
6
The flat washers and spring washers are well w mounted to all wiring terminals.
7
The exterior of the battery is intact without any scratch, dent, or crack.
8
The shell of the batteryy is clean without anyy leakage g trace.
9
The wiring post on the battery stands properly without any damage, and the post is not covered with any acid substances.
10
n transformed, and no liquid leaks. The pressure relief valve of the battery is not
11
The power cables for the batteries are connected to the positive and negative polarities correctly.
12
The voltage Th lt off the th battery b tt is i normal.l The voltage of a 2 V battery cell ranges fro om 1.8 V to 2.35 V. The voltage of a 12 V battery cell ranges frrom 10.8 V to 14.1 V. The total voltage of the batteries ranges fro om 43.2 V to 56.4 V.
13
The fans work properly. The fan in the IBBS200D rotates in a low speed s in a normal situation. The outer air circulation fan in the IBBS200 0T stops in a normal situation (with the ambient temperature of lower than 30°C), and the inner air circulation fan rotates in a high speed. The outer air circulation fan in the APM30H H stops in a normal situation (with the ambient temperature of lower than 35°C), and the inner air circulation fan rotates in a low speed.
d Checklist for the Cable Installaation 1
The connectors of each cable are securely connected, especially those at the bottom of the cabinet.
2
All cables are neatly bound with cable ties, and arranged at even intervals, to proper tightness, and in the same direction.
3
The power cable and PGND cable are route ed separately from other cables.
4
The cables are distributed in a way to facilittate maintenance and capacity expansion.
5
Both ends of each cable are legible. That iss, both ends of the cable are labeled.
6
Extra cable ties are stripped off. All cuts are e smooth without sharp projections.
7
The idle port that no cable is connected to is properly protected.
8
According to the APM30H capacity, ensure that all the MCBs are in normal status and the MCBs for the batteries are set to ON. When n the mains works without voltage or with under voltage, the batteries can provide backup power p for the APM30H.
29
9 Checking the Power-On Status S a
AC Power Supply Scenario
b
-48 V DC Power Supply Scenario
Start
Power on the APM30H
Start
Clear the fault
Power on the TMC11H
Is the voltage of the DCDU-03 output power normal? l?
Are the LEDs on the PSU/PMU normal?
Is the voltage of the EPS output power normal?
Are the LEDs on the CMUA normal?
Are the LEDs on the CMUA normal?
End
• The normal status of the indicators on the PMU: RUN indicator: Blinking ALM indicator: OFF • The normal status of the indicators on the PSU: Power indicator: Steady green Protection indicator: OFF Fault indicator: OFF • The normal voltage range of the output power to the EPS is from: -43.2 V DC ~ -57 V DC • The normal status of the indicators on the CMUA: RUN indicator: Blinking ALM indicator: OFF
Clear the fault
End
•The normal voltage range of the DC output power to the DCDU-03 is from: -43.2 V DC ~ -57 V DC • The normal status of the indicators on the CMUA: RUN indicator: Blinking ALM indicator: OFF
c
Close the Door of the Cabinets Lock Tighten the screw to fix the locking piece to prevent the lock from rusting. rusting Locking piece
30
10 Appendix a Assembling the Power Series 120 Connector 1. Material: power series 120 connector, contaact terminal, heat-shrinkable tube, and cable. 2. Procedure for adding the contact terrminal Strip a part of the jacket off the cable so that the conductor with a length of L1 is exposed..
L1=23~25 mm
Lead the cable through the heatshrinkable tube, and then place the contact terminal on the exposed conductor.
L2 L1 Conductor When stripping the jacket off the cable cable, do not damage the me etal conductor of the cable.
Use the crimping tool to press the end of the contact terminal on the conductor.
Contact terminal The contact terminal should contact the end of the jacket of the cable. When placing the contact terminal on the conductor closely to the end of the jacket, ensure that the L2 part of the conductor which sticks out of the contact terminal should not exceed 2 mm.
Use the heat gun to heat the heatshrinkable tube. L3=15~16 mm
Crimping tool
heat-shrinkable tube
Link the contact terminal to the power series 120 connector.
L3
power series 120 connector
Heat gun Power series 120 connector
Contact terminal
Heat-shrinkable tube
Retaining spring g
31
heatshrinkable tube
L3
The heat-shrinkable tube cannot be exposed outside the power series 120 connector.
10 Appendix b
Assembling the Easy Power Rec ceptacle (Pressfit Type) Connector
1. Material: Easy Power Receptacle (Pressfit Type) Connector, C contact terminal, heat-shrinkable tube, and cable 2. Procedure for adding the contact terrminal Strip the jacket off the cable according to the scale on the equipment.
Use a screwdriver to push the sliding block until the in-position mark is completely exposed.
Scale
Wire of the conductor
In-position mark
7.5
+0.5 .0
Ensure that the edge of the wire is not split.
Insert the conductors into the holes. That is, insert the red cable connected to the positive pole into hole 1 and blue cable connected to the negative pole into hole 2. Hole for the conductor Sliding block
The conductor should be in the center of the holes. The conductor should be perpendicular to the holes. The depth of the conductor into the hole should be not less than 11 mm.
The conductor is deviated from the center of the hole.
Push back the sliding blocks until they are in position. Then, check whether the conductors are secure by gently pulling the cables.
The conductor is not perpendicular to the hole.
The conductor is not perpendicular to the hole.
If the conductor slides outward or the wire of the conductor is exposed outside the hole for the conductor, remove the conductor, cut the split wires, and then strip the jacket and install the conductor again.
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10 Appendix c Replacing the Fuse 1. Remove the extraction tool.
2. Obtain the fuse from the case.
3. Replace the fuse by using the extraction tool. EPS Fuse Align the bulge on the extraction tool with the hole on the fuse
Fuse EPS Remove the fuse by using the extraction tool
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10 Appendix d Repairing the Damaged Paint 1. Codes of color samples Object
Color Name N
Huawei Color Code
International Color Code
Cabinets (including APM30H, RFC, TMC11H, IBBS200D and IBBS200T)
RAL7035
YB026
RAL7035
Base
ght grey 3010 lig
YB030
Pontone 422U
2. Operation of description Polishing IIn case the th damaged d d area iis stained t i d or th there e is i rustt on the th materials, t i l th the ffollowing ll i step t must be applied: Fine sand paper should be applied to polish the damaged area in order to remove the stain or rust.
Cleaning Clean cotton cloth can be used to rub the stain or dust on the surface of the area to be polished or repaired.
Paint repair Brushing paint of corresponding color should be applied according to the original coating. Prior to the repair, the paint should be shaken n well. After that, use the small brush inside the bottle to absorb paint and evenly spread on the damaged area till the scratch/damage is covered. Note that the paint coating applied should be as thin as possible. Paint coating ould be kept smooth. should not reveal any drops. The surface sho
Drying The surface of the repair paint should be placed in indoor temperature for 30 minutes. After that, subsequent operations can proceed.
Quality The color of the surface of the repair area sh hould be consistent with that of the surrounding area, without ith t obvious b i edges d and db bulge. l S Scra atches t h and dd damages should h ld b be covered d properly. There should not be dropped paint..
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10 Appendix e Covering the Equipment with Grease 1. Install the cable frame in the APM30 0H.
2. Before installing the rubber blocks for leading out the cables, cover the g evenly, and then insert the three surface and gaps of the blocks with grease blocks into the cable frame.
Grease e
When the APM30H is installed on a metal pole or on the wall, grease should also be covered around the four bolts which are used to attach the cabinet and trapezoidal rack.
3. Insert the rubber caps into the cab ble module after covering the caps with grease, g and then cover the jackets of the cab bles with grease before leading the cable throu ugh the cable module.
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10 Appendix f Checking the DIP Switches When the two PMUs are in the same monitoring line (MON0 or MON1), the monitoring address of the PMUs must be set to 3 and 4.
Check whether the PMU DIP status is correct. T monitoring address of the PMU is set to 3. The
PMU T monitoring address of the PMU is set to 4. The
11 Change History This describes the changes in the APM30H&TM MC11H&IBBS200D&IBBS200T(Ver.B) Installation Guide. 14 (2010-12-20) This is the thirteenth commercial release. Compared 14 with 13, 1 Add th 1. the description d i ti about b t the th power cable bl ffor th the jjuncction ti box b in i the th TMC11H iin th the chapter h t off “I “Installing t lli th the Power Cables (-48 V DC)”. 13 (2010-11-30) This is the twelfth commercial release. Compared 13 with 12, 1. Add the description about the SLPU in the chapter of “Installing the Optional Modules”. 12 (2010-09-30) This is the eleventh commercial release. Compared 12 with 11, 1. Add the diameter specification of the metal pole on which the Apm30H and TMC11H are installed in the chapter of “Installing the Cabinets”. 11 (2010-08-25) This is the tenth commercial release. Compared 11 with 10 10, 1. Update the power cable for the heater in the chapter of o “Installing the Optional Modules”. 2. Add the figure about mapping relationship between the e pins in the input and output ports on the USLP2 in the chapter of “Installing the Optional Modules”.
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11 Change History 10 (2010-07-15) This is the ninth commercial release. Compared 10 with 09, 1. Add the scenarios of the cabinets in the chapter of “Installation Scenarios”. 2. Add the scenarios of the power cables between the AP PM30H and IBBS200D or IBBS200T in the chapter of “Installing the Power Cables (AC Power Supply Scenarrio)” 3. Add the scenarios of the cabinets in the chapter of “Installing the Monitoring Signal Cables”. 4. Update the checklist for the installation. 09 (2010-06-30) This is the eighth commercial release. Compared 09 with 08, Add the specifications of the bolts in the chapter of “Insstalling the Cabinets”. 08 (2010-05-05) This is the seventh commercial release. Compared V200R003_08 with V200R003_07, Update the information about the bolts which are used to o install the cabinets. 07 (2010-04-10) This is the sixth commercial release. 06 (2010-03-15) This is the fifth commercial release. Compared V200R003_06 with V200R003_05, Update the information about how to install the cabinets. 05 (2010-02-25) This is the fourth commercial release. Compared V200R003_05 with V200R003_04, Add the information about SLPU. 04 (2010-01-15) This is the third commercial release. Compared V200R003_04 with V200R003_03, Add the information about the SOU and the heater. 03 (2009-12-30) This is the second commercial release. Compared V200R003_03 with V200R003_02, p the information about how to install the cabinets. Update 02 (2009-09-30) This is the first commercial release. 01 (2009-08-10) This is the draft release.
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HUAWEI TECHNOLOGIES CO., LTD. Huawei Industrial Base Bantian Longgang Sh Shenzhen h 518129 People’s Republic of China www.huawei.com
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