Ammann Asphalt Mixing-plant Brochure En
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Description
Systems
Overview asphalt mixing plants Stationary, mobile and wheel - mounted mobile With capacity of 80 – 400 t / h
“ Ammann means asphalt mixing plants with market - oriented solutions and customised service. ”
Table of contents Page Ammann group worldwide
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Overview of asphalt mixing plants
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Just Black
80 – 240 t/h
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Global
80 – 180 t/h
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CB
80 – 350 t/h
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Uniglobe
200 – 320 t/h
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Universal
160 – 360 t/h
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Universal NG
240 – 360 t/h
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Universal S
240 – 400 t/h
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Speedy Batch
150 – 280 t/h
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Concept SuperQuick
160 – 280 t/h
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EasyBatch
90 t/h
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BlackMove
160 – 320 t/h
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Conti Mix
120 – 320 t/h
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Cold Mix
130 – 400 t/h
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Ammann core elements
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Hot mix storage silo
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Ammann’s customer service
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Retrofit 53 as1 control system
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Technical specification
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Address Backcover
Conti Mix II, 320 t/h | Customer : Fera 38 | nearly Lyon, France | 2010
Ammann Agencies and sales partners
Ammann group worldwide Eight own production locations and over 100 agencies and sales partners
An innovative family firm
Core expertise : asphalt mixing plants
Ammann is a leading supplier of plant and machinery, with the focus very firmly on road building. Our strengths are the forthcoming approach of a family firm that has been operating for many years, coupled with our strong and well - established international presence. Ever since 1869 we have been setting benchmarks in the road - building industry, thanks to countless innovations and solutions which are as competitive as they are dependable.
Ammann is the only manufacturer of asphalt mixing plants to develop and produce all the system components ( including controls, screens, dryers, burners, mixers and filters ) inhouse on the basis of an integrated concept. This enables us to offer our customers an optimised complete solution, with all elements of the plant ideally coordinated – from process analysis and design of the system components through to controls for all components of the plant.
True to our motto – “Productivity Partnership for a Lifetime” – we gear our activities totally to the needs and requirements of our clients across the globe. We are aware that plants and machines which prove their merits day after day under tough operating conditions are the only way to give our clients the critical competitive edge that they need. As you would expect, we provide a well-developed service network and reliable supplies of spare parts, together with support throughout the entire lifetimes of the plants and machines that we offer.
Well over 3 300 Ammann asphalt mixing plants are in operation every day under tough conditions – a figure that speaks for itself.
Ammann brands Member of Ammann Group Member of Ammann Group
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Ammann manufactures asphalt and concrete mixing plants and mineral processing plants, together with compactors and pavers, at eight of its own production locations. Over 100 agencies and sales partners work directly for our customers throughout the world. Expert round - the - clock service and a high - quality spare parts service are guaranteed.
Rammers
Vibratory plate
Single drum roller
Road paver
Mineral processing
Concrete mixing plant
Control system
Asphalt mixing plant
Customer Service
Overview of asphalt mixing plants Batch and continuous, mobile to stationary Stationary / mobile / wheel - mounted mobile asphalt mixing plants ( batch ) Just Black 80 – 240 t/h
Global 80 – 180 t/h
CB 80 – 350 t/h
Uniglobe 200 – 320 t/h
Universal 160 – 360 t/h
Universal NG 240 – 360 t/h
Universal S 240 – 400 t/h
Speedy Batch ( mobile ) 150 – 280 t/h
Super Quick Konzept 160 – 280 t/h
Easy Batch ( wheel - m. ) 90 t/h
Black Move I ( wheel - m. ) 160 t/h
Black Move II ( wheel - m. ) 160 – 320 t/h
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Stationary / mobile / wheel - mounted mobile asphalt mixing plants ( continuous ) Cold Mix I ( wheel - m. ) 130 – 200 t/h
Cold Mix II ( mobile ) up to 400 t/h
Conti Mix I ( mobile ) up to 180 t/h
Conti Mix II 120 – 320 t/h
An Ammann asphalt mixing plant meets all requirements
batch
continuous
plant type
capacity
Just Black
80 – 240 t/h
Global
80 – 180 t/h
CB
80 – 350 t/h
Uniglobe
200 – 320 t/h
Universal
160 – 360 t/h
Universal NG
240 – 360 t/h
Universal S
240 – 400 t/h
Speedy Batch
150 – 280 t/h
Super Quick Konzept
160 – 280 t/h
Easy Batch
90 t/h
Black Move I
160 t/h
Black Move II
160 – 320 t/h
Conti Mix I
up to 180 t/h
Conti Mix II
120 – 320 t/h
Cold Mix I
130 – 200 t/h
Cold Mix II
up to 400 t/h
stationary
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mobile
wheel-mounted mobile
Just Black : Producing quality asphalt is the priority here
Just Black 80 – 240 t/h The inexpensive asphalt mixing plant, without compromises in quality B
New – with up to 240 t/h output
e a g l a nc t a s t enefi
unb with an
eatable
cost /
alit y ann qu • Amm ance ratio giving utions ib r t n o p e r fo r m c ppliers omer local su o r cus t f e t d a e r n g d • Desig sibilit y to inte designe t h e p os les are u d in o g m adin we r ixing to nspor t for a lo a • All m r t l a b for a glo easurements m t o o f 20 -
Standardisation is worth it! With the JustBlack, we have succeeded in designing an efficient but inexpensive asphalt mixing plant having 80 – 240 tonnes per hour output capacity. A high degree of standardisation and clearly-defined options make this unbeatable value for money possible.
Ammann high quality, through and through As in all of our plants the Just Black is based on well established, clearly - structured modules, which have proved themselves in the past. They are the very same high-quality core components, such as mixer, filter and screen, which are used in all Ammann asphalt mixing plants.
“ JustBlack is distinguished by low investment costs as a result of a high level of standardisation and clearly defined option. ”
Made in Switzerland and Germany exclusively Made in Switzerland and Germany exclusively, all of the plant components are optimally matched to ensure a problem - free, low-wear production life. State - of - the - art electronics, sensors and control technology compliment these core modules to guarantee consistent high - quality mixed product.
Quick re - location In the Quick version, the JustBlack is supported on steel frames and comes without a concrete base. This makes it possible to re - locate the plant in a short time.
Technicial specifications JustBlack: Continuous output
80 – 240 t/h
Hot mineral silo
19 t, 56 t and 80 t
Hot mix storage silo
20 – 100 t or direct loading
Basic dimensions
Transport-optimised modules in standard container dimensions ( 6 000 long x 2 500 mm wide ) An inexpensive variant : direct loading without a hot mix storage silo
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Relocation in two weeks : the Quick version of the Global offers all the benefits of a stationary plant, but is also ideal for easy relocations.
Global 80 – 180 t/h Always a good choice, anywhere in the world B
e a g l a nc t a s t enefi
ration b al op e lo g r o f ing into • Built for load d e n ig s p or t de iners • Trans t co n t a ximum 20 - foo hin ma it w d e e m ov • C a n b e k s te n d e d d or e x t wo we e t it f o r e re t lways b ns • Can a merous optio u with n
A global selection of versions With a production rate of 80 to 180 t of mixed asphalt per hour, the Global series sets new standards in the lower to medium performance class. It is based on Ammann’s tried - and - tested technologies, and can be equipped and extended with numerous options and versions. There are some places where it’s impossible for a qualified service fitter to be on site right away. That’s why maximum quality and reliability are indispensable, especially in remote regions. Simple, self - explanatory functions mean that operators can produce quality asphalt in no time at all.
“ The Global is compact and can be quickly relocated, plus it can produce up to 180 tonnes of quality asphalt per hour – anywhere in the world. ”
Rapid relocation Mobility is the top priority, because Global plants usually move from one site to another. They are simple to transport and assemble – and they can easily be restarted even without external assistance. The Quick version offers all the benefits of a Stationary mixing plant, combined with mobility to ensure complete relocation in less than two weeks.
Technical specifications: Global Capacity
80 – 180 t/h
Hot aggregate silo
27 – 56 t
Hot mix storage silo
50 t, 100 t or 200 t
Basic dimensions
Transport - optimised modules in standard container dimensions Expedient Option : Pre - separator at drum entry
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CB 80 – 350 t/h The plant tailored to customer requirements B
e a g l a nc t a s t enefi
ith in line w le b a r u ts config • Fully er requiremen m o cus t the 350 t / h ited for t ge 80 − u n s a r ly y t it c c plan p e r fe • C a p a mixing nt s a re g e in n t o is p B co m f an e x ank s • The C replacement o ume n t it b d e l t hea par tia s trically ndation or elec il o l af t fo u a r l m e r e e t h s h • T ble wit : Availa l a n io t • O p
A full range of options The CB is a conventional asphalt batch mixing plant, which can be individually specified in line with customer requirements. Over 1 000 installed CB plants verify the proven and robust nature of the system technology. In technological terms the concept is ultra-modern and is equipped with all the latest features of today’s plant concepts. In its standard version the CB is equipped with a hot mix storage silo integrated into the base. In areas where height restrictions apply the CB can also be equipped with a horizontal hot mix storage silo with a range of capacities.
Incomparable range of capacity
“ The robust and proven CB is a powerful and versatile asphalt plant with a wide range of options enabling it to be configured to suit your requirements. ”
The CB is available with an output range from 80 to 350 t/h mixture production. Additionally, it can be equipped and retrofitted with a wide range of options. Cold and warm recycling and every form of additive feeding are just a few of these.
Technical specifications: CB Capacity
80 – 350 t/h
Hot aggregate silo
26 – 200 t
Hot mix storage silo
50 – 250 t or direct loading
Basic dimensions
transport optimised modules in standard container dimensions The CB is also optionally available in customer - specific colours
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Uniglobe 200 – 320 t/h Stands for maximum performance with low investment costs ance at a g l t fi e n to p Be t y with
ration li dividua - ef fec tive ope in m u t fo r • Maxim ance and cos esigned el d t p e c p e r fo r m , s te t co n ensions s ) dy plan r im u d t s t , o n o le nnec tio n ( 20 - f • Simp g - in co locatio easy re ndations, plu ou hes t f ram e f eed hig n u o y ve r w h e re e 20 t / h ) • Use it tivit y ( up to 3 p ro d u c
A high-performance production plant Designed as a high - performance production plant with extra - large hot aggregate storage capacity, you’ll find the Uniglobe wherever there is a call for low transport costs and maximum production output. Lean dimensions and a powerful 3 or 4 - tonne mixer make it the ‘star turn’ among our asphalt mixing plants. In the basic version, this plant is fitted with the 3 or 4 - tonne Amix mixer, and it can be equipped either with the VA 1840, VA 2050 or VA 2060 hot screen.
“ For high production volumes with a continuous output of 320 t/h, we recommend the 4 - tonne mixer combined with the VA 2060 scree. ”
Optional : cold RA addition, up to 30 %, directly into the mixer
Optional : warm RA addition, up to 60 %, via the parallel drum
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Option : Uniglobe 240 in the colour of your choice
A host of options
Technical specifications: Uniglobe
The Uniglobe can be equipped or retrofitted with a whole host of options. Cold or warm RA addition, liquid or solid additives, cold or WAM foam reactors : the possibilities are almost limitless.
Option : addition of different colours by means of the scale directly into the mixer
Capacity
200 – 320 t/h
Hot aggregate silo
56 – 80 t
Hot mix storage silo
50 – 300 t
Basic dimensions
Transport - optimised modules in standard container dimensions
Option : automatic addition of fibrous granulates via big - bag
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Motorway and airport construction sites are where the Uniglobe really shows what it can do. When mounted on steel frame foundations it allows operators maximum flexibility to use their plant for other large construction sites.
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General Arrangement plan for the Uniglobe 200 Legend 1. Feeder with integrated Collection belt 2. Dryer drum with Ammann burner 3. Filter dust extractor with centrifugal coarse dust separator 4. HE II chain elevator 5. VA 1840 - 6 hot screen with bypass changeover flap 6. Hot aggregate silo with 6 aggregate compartments plus bypass 7. Weighing platform with aggregate, filler, bitumen and special additive scale 8. Mixing platform with Amix 3 or 4 - tonne twin shaft paddle mixer 9. Horizontal skip 10. H ot mix storage silo, 100 t ( 2 x 45 t, 10 t direct loading / over - size fractions ), extendable 11. Truck loading ( d irect from mixer or hot mix storage silo ) 12. Filler silo tower for reclaimed and imported filler 13. E lectrically heated bitumen tank system 14. Control container with controls
Extra equipment for all series • ModiFast : standalone unit to enrich bitumen with polymers • Dop agent feed devices • Powder addition • Feed systems with separate electronic scale for granulated fibres • Special filler addition • RA addition ( cold) directly into the mixer via belt conveyor and / or container scales, up to 30 % recycling addition ( warm ) via the parallel drum systems, intermediate storage and direct mixer supply, up to 60 %
Universal 160 – 360 t/h Top performance with maximum flexibility e a g l a nc t a s t enefi
d d te s te tried an n e e b s t h at h a t series es over n la p A • n with ds of tim hu n d re operatio e iv t c e - ef f r a te s le, cost • Flexib m produc tion u r highly im ma x m e n t fo ip u q e of s uration e ra n g e • A wid al plant config individu
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A wide spectrum of possibilities The Universal is an asphalt mixing plant that has been tried and tested over the years, with a vast range of variants. The extensive variety of available equipment enables us to offer an individually tailored plant configuration to meet virtually any customer wishes. This means : comprehensive solutions for a vast range of market requirements. A wide spectrum of capacities and coniguration is available. Storage for 200 t of hot aggregate, two separate rows of silos or a gigantic 56 m² hot screen – when it comes to flexibility, the Universal can meet virtually any requirement, and there is almost no limit to the possibilities for combining the different components. A truly ‘universal’ plant !
“ The Universal offers mature solutions for virtually every need and a vast range of market requirement. ”
Photo right : With tight spatial conditions the Universal can be optionally equipped with a 90 ° rotated parallel drum and a hot mix storage silo with longitudinal throughput.
Technical specifications: Universal Capacity
160 – 360 t/h
Hot aggregate silo
70 – 200 t
Hot mix storage silo
140 – 340 t Universal in customer livery, with multi lane hot mix storage silo
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The Universal is the classic among asphalt mixing plants in Europe – a versatile plant with high capacity. High additions of recycling are also possible via the parallel drum.
The Universal NG offers sufficient reserve to meet every requirement for the modern asphalt mixing plant of tomorrow.
Universal NG 240 – 360 t/h the next - generation asphalt mixing plant e a g l a nc t a s t enefi
d flow an k s to air wer n a h t t s n in du ixing to reduc tio ation of the m r jo e a M til • x tensiv ion ven k s to e n a h e x t rac t t s e clearly tion tim installa ssembly and t r o h S a • r y p re of in - fac to ter faces phalts in s fo r a s n e iv defined it d d ig pecial a the des ion of s egrated into it d d A t • o ure is in hank s t the f ut rance t mpling u s s a y t uali n sa r a te d q bitume • Integ ate, filler and a g g re g
B
Market requirements well recognised The market calls for new standards. Demand for integrated systems to process high proportions of Recycling asphalt ( R A ) is growing, and the same applies to housings that minimise noise and dust emissions. Addition facilities for all commonly used additives and systems for automated sampling will soon be part of the standard equipment. The Universal NG is our response to all these market needs – thus setting new standards for the future.
Built with the future in mind “ The Universal NG is maintenance friendly and is convincing in its operational reliabilit. ”
Universal asphalt mixing plants from Ammann have been a byword for years. And now, “ NG ” stands for Next Generation – our response to rising energy prices, complex environmental conditions and increased requirements for asphalt manufacture with low investment costs.
Technical specifications: Universal NG
Quality control : sampling for every aggregate component
Capacity
240 – 360 t/h
Hot aggregate silo
120 – 200 t
Hot mix storage silo
150 – 760 t
Additional feed for RA material with inclined vibratory grid
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Both your asphalt recipes and your client structure are complex ? You’d like to produce high quantities of asphalt per year with a large proportion of recycling asphalt ? Then the Universal S – with its continuous rates of 400 t/h – is the perfect plant for you.
Universal S 240 – 400 t/h For large production volumes with a high proportion of RAC e o c an b rage sil gh direc tion o t s l ia r d mate e drive - throu c tion • Mixe l p ro d u in th a u d n e n d a n e x e x te ith larg comple y b a c k w r ce n t a g e a n d a p l a • Optim s, high R A pe uc ture r volume d customer st timise n a e m to o p ip u r d re c l e all te d p a r integra y ll u F • l flow materia
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Fully geared to recycling By integrating the parallel drum system into the design, we have made it possible to add up to 60 % of used asphalt: this optimises the material flow and makes the mixing plant unusually compact. As an option, the parallel drum can be replaced by a complete row of hot aggregate silos. This allows two screening lines, four rows of silos and a total storage capacity of 1 000 tonnes of hot aggregate. The mixed material storage silos with a capacity of up to 1 170 tonnes can be arranged next to one another or behind one another, depending on the charging method. Extension is possible in the drive-through direction. The total enclosure is already factored into the static calculation.
“ The Universal S allows continuous performance of up to 400 t/h. ”
Technical specifications: Universal S Capacity
240 – 400 t/h
Hot aggregate silo
300 – 1 000 t
Hot mix storage silo
370 – 1 170 t
e a g l a nc t a s t enefi
Two alternatives : warm recycling addition or extra - large hot aggregate storage capacity
5 1
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2
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Legend 3
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Two rows of silos
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Silo row and parallel drum
1. Screen 2. Hot aggregate silo with capacity of 500 t 3. Aggregate weighing scale 4. Mixer 5. Parallel drum 6. RAH silo
Wide range of options possible : In order to increase the loading capacities, the Speedy Batch can be equipped with a 30 t hot mix storage silo integrated into the base or a 112 t horizontal hot mix storage silo. Furthermore, the plant can be equipped with cold or hot recycling.
Speedy Batch 150 – 280 t/h Mobility without compromise e a g l a nc t a s t enefi
a firm, quired, e r s n tio fo u n d a ncrete e suf fices o c o N s • ted in c te d b a a n d te s d le co m p a b m re -as s e lant is p p e h T • s to r y t h e fac 3 m e t re idth is w m u ssible axim es is po n a • T h e m r c t withou plemen llation and im n • Insta io t c pid ere mely ra • E x tre imes tation t
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Capacity combined with mobility The Speedy Batch is a mobile asphalt batch mixing plant that can be rapidly deployed. It has a production capacity of 150 – 280 t/h. The individual elements of the mixing plant are perfectly configured in accordance with container dimensions, can be easily assembled with the electrical and pneumatic connections integrated into the plant concept ready for connection.
Clever detailed solutions For example, the cable channels are pre - integrated into the catwalks. This guarantees clean cable channelling and the cables themselves are fully protected against damage during transportation. The reclaimed filler silos and external filler silos are a part of the support structure and are fully integrated between the filter and drying drum. Expensive and high - maintenance elevators are therefore not necessary.
“ The Speedy Batch is a mobile asphalt plant with a high production capacity of up to 280 t/h. The innovative design enables rapid setting up on site. ”
Extensive Capacity Range Depending on customer requirements, the Speedy Batch is available in a range of capacities. The smallest version produces 150 t/h and when equipped with the highest capacity 4 t mixer it achieves volumes of up to 280 tonnes of mixture per hour.
Technical specifications: Speedy B atch Capacity
150 – 280 t/h
Hot aggregate silo
26 – 100 t
Hot mix storage silo
30 – 112 t or direct loading
Basic dimensions
transport optimised modules in standard container dimensions A firm compacted base is sufficient for erecting a SpeedyBatch
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Concept Super Quick 160 – 280 t/h when the key factors are high performance and fast, easy relocation e a g l a nc t a s t enefi
a fe w h only it w t r ns p o co s t t r a e • Low- r t units e e l f ra m t r a ns p o with st t p e c n n t co ular pla w hen • Mod tions aligned e b o t fo u n d a ed only ne od ) o n e nt s th p e m m o S C es • ( InTo p u t r e s o u rc e s first ur own ) o y h it dw e ar e m ove lif ting g • C a n b r a ns p o r t a n d ( staf f, t
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SuperQuick from 160 to 280 t/h The Quick versions of our asphalt mixing plants manage without concrete foundations. They are mounted on steel frames, making them ideal for relocation. The new Super Quick concept goes one step further and makes the on - site assembly process even shorter. Subsequent relocations of the mixing plant, with dismantling and re-assembly, are extremely economical and speedy, with just a few transport units. Asphalt mixing plants from 160 – 280 t/h can be produced in SuperQuick versions.
“ Templa ” to help with assembly
Intelligent tolerance interfaces
The steel frame foundations for the plant components serve as a template during assembly, simplifying the job of setting the plant up. The pipe-work module, power panel, operating platform, cabling and mixing tower supports are pre-assembled on the frames. This means there is usually no need to realine the plant components when setting the plant up again. The frames are bolted together wherever possible and appropriate.
The InToS construction method ( with intelligent tolerance interfaces ) is another feature that simplifies installation work. The flanges are fitted with compensators so they can compensate for deviations of angle and length between plant components – for example, on the crude gas duct between the drum and the dust extractor. That means there is no need for a precise realignment of the components after the mixing plant is relocated.
Time taken for first installation ( until it is entirely ready for production ) Conventional mixing plant 4 to 6 week
Super Q uick : 10 to 12 days
Time taken to move the plant ( dismantling and assembling, excluding transportation ) Conventional mixing plant 3 to 4 week Fully prefabricated modules for speedy set - up
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Super Q uick : 5 days
Ready to operate in just 12 days ... Day 1 Preparation Days 2 – 6 Pre-assembly Days 7 – 10 Interfaces Electrical installation Days 11 – 12 Ready to operate
• Prepare set - up location * • Set up steel frame foundations, 2 control containers and mixed material storage silos • Set up : mixing tower, bitumen tanks, hot and filler elevators, filler silos, dryer, pre - feed • Interface assembly : bitumen, filler and fuel supplies, fibre addition • Commission electrics and check direction of rotation • Commission electrics and check direction of rotation
* Prerequisite: Completion of all customer or others services, required for installation ( compacted, level site and power connection )
Easy Batch 90 t/h The most mobile and compact plant on the market e a g l a nc t a s t enefi
a firm, quired, e r s n tio fo u n d a ncrete e suf fices o c o N in s • te s te d c te d b a led and co m p a b m e s s a re - lant is p • T h e p o r y s t t h e fac 3 m e t re idth is w m u ssible axim es is po n a • T h e m r c t withou le llation nd imp • Insta c tion a e r e id p mely ra • E x tre ion times t m e nt a
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Super mobile The Easy Batch is perfectly designed for maximum mobility. This complete, autonomous asphalt mixing plant is transported on just two trailers and can be erected without the aid of lifting gear. The plant is therefore perfectly suited for frequent relocation and is ready for production within 2 days of arriving on site. It is designed for self contained, reliable production of asphalt in regions with less developed infrastructures. For a plant installed in such a small space, the Easy Batch has an excellent mixing capacity of 90 t/h.
“ The Easy Batch is a super compact asphalt plant. Installed on just two trailers, it offers maximum flexibility and erection without lifting gear. ”
Wide range of options The Easy Batch can also be expanded and retrofitted with a wide range of options. For example, the plant can be equipped with additional bitumen tanks or filler silos. The feeding of cold recycling substances or additives is also possible, as is an increase in the loading capacities of 54 – 112 tons with a horizontal hot mix storage silo.
Technical specifications: Easy B atch Capacity
90 t/h
Hot aggregate silo
12 t
Hot mix storage silo
54 – 112 to or direct loading
Basic dimensions
Semitrailer Nº 1 : 19 950 x 3 000 x 4 480 mm Semitrailer Nº 2 : 15 800 x 3 000 x 4 480 mm The Easy Batch shortly before vessel loading
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Black Move 160 – 320 t/h High capacity paired with autonomous mobility e a g l a nc t a s t enefi
h 320 t / 160 to f o y it ac hout a lant cap led wit p b g h m e ig s H s • g mixin ea : C a n b - erec tin arrives I lf e e v s o a s M e e • Black nd incorporat n of the mobil in just ed y lo p crane a e basic versio e be d n h a T c r. d to w e e r s an mi - trail on 5 se plant y ximum embly of a one da m h / I : 320 t id on-site ass ith wide Move I ap ipped w • Black y. E x tremely r b e e qu n it a c C a . p ca ilers emi - tra stems the 6 s y d e f fe s ra n g e o
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Autonomous mobility : Black Move I Mobility is the decisive factor The Black Move I is a wheeled mobile asphalt mixing plant, which is designed without compromise for autonomous mobility. With the fully hydraulic version it is possible to dispense with the use of heavy lifting gear for plant erection. The biggest advantage of the Black Move I is the speed of deployment. It is possible to fully assemble and disassemble the plant within a single day. It is therefore perfectly suited for short duration construction projects located away from large infrastructure centres, requiring an output demand of up to 160 t of mixture per day.
“ The Black Move I mobile asphalt plant can be assembled without a crane making it ideal for shortterm construction site deployment particularly in remote areas with poor infrastructure. ”
Faster assembly due to modular format With the Black Move I, all modules are fixed and wired on the semi - trailer. The individual modules are quickly and easily connected together on the building site using plug - in connectors. The erection of the mixing tower is carried out independently using integrated hydraulic / mechanical lifting gear.
Set - up plan Black Move I with options Standard-Trailer:
Optional Trailer:
1. 2. 3. 4.
5. 6. 7. 8.
Cold feeder Dryer Baghouse Mixing tower
Reclaimed filler silo Hot mix storage silo Imported filler silo Bitumen tank
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The Black Move I is ideally suited to remote regions with very limited infrastructure
In its basic version, the Black Move I comprises five semitrailers with standard dimensions and with low axle loading. No special foundations are required for the erection. The erection site need only be levelled and firm. Minor unevenness is compensated by flexible interfaces.
Technical specifications: Black M ove I Capacity
160 t/h
Hot aggregate silo
16 t
Hot mix storage silo
optional Trailer
Versions
Basic : Standard : Advanced :
Crane only not self erecting With crane or self - erecting With crane or self - erecting, hydraulic steering possible
Black Move II : Easy and fast to assemble on site
Easy and fast to assemble on site : The platforms and the railing only need to be diped in place.
A place for everything : The majority of small components of the BlackMove II are securely stored for transportation. For example, the bolts for the telescopic mixing tower supports are located in special storage pockets.
Mobility & capacity : Black Move II The power machine amongst mobile plants The BlackMove II is the highest capacity wheeled mobile asphalt mixing plant on the market. With its enormous mixture capacity of up to 320 t/h and its rapid deployment times it is perfectly suited for use on large construction sites located away from major infrastructure centres. The complete mixing plant is installed on six semi-trailers, can be deployed with standard traction units and can be assembled rapidly with small capacity lifting gear. The individual elements of the mixing plant are function - tested in the factory. The assembly and commissioning of the plant on the construction site comprises simple connecting of the standard interfaces.
Wide range of options
Option : Black Move II with a horizontal hot mix storage silo
The Black Move II is available in the four output variants 160, 200, 240 and 320 tons per hour. The advanced design allows a wide range of optional expansions such as an RA - cold feed and a fibrous and doping material feedwhich can be easily retrofitted.
Black Move II : Electrical Connections : Rapid “plug and sock” connection, even to the main cable, mean that an Electrician is not longer needed to erect the plant.
A considerable advantage of assembly on site : The elevators ( f iller and hot elevator ) and the bitumen pump are preassembled together with the chassis and form a solid unit all together.
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Technical specifications: BlackMove II Capacity
160 – 320 t/h
Hot aggregate silo
19 t or 25 t ( 5 C. )
Hot mix storage silo
optional Trailer
Versions
retrofitted with a wide range of feed systems, such as RA - cold feed or fibrous material.
“ The Black Move II is the highest capacity wheeled mobile asphalt plant on the market. With a mixing capacity of 320 t/h it is particularly well suited for large construction sites. ”
Excellent view of the plant : The command room is located at the height of the mixer. The loading area is monitored with a camera.
Set - up plan BlackMove II Standard
Options
1. 2. 3. 4. 5. 6.
• E-Bit Tank with trailer • Filler silo or filler tower with chassis • Fibre, dope addition and other addition • RAC - a ddition • Hot mix storage silo, laterial
Cold feeder with weihing system Drying drum Baghouse Amix mixer Comando cabin Imported filler silo
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Conti Mix 120 – 320 t/h The next - generation continuous asphalt mixing plant e a g l a nc t a s t enefi
a re cu t g co s t s in t a r e p nd o t m e nt a • Inves sphalt im in um e and a c n a to t h e m m r g p e r fo nt mixin e ll e c x E • arly alit y s are cle e s s e mix qu c o r ixing p g and m in t a e H • up and ed g star t s e p a rat in r u d l ateria s s of m • No lo wn shu t d o
B
Batch and continuous combination The Conti Mix combines the advantages of both worlds : batch and continuous. Winning features include high production output and flexibility in its choice of recipe with the added benefit of lower investment cost. Thanks to the twinshaft continuous mixer, the Conti Mix produces a high homogeneity, constant quality, mixed material. The heat - sensitive bitumen, in particular, may be added to the mixed material outside of the dryer.
Continuous mixing process The clear separation of the material heating and mixing processes reduces emissions and allows all the ingredients to be fed easily and accurately directly into the mixer. The mixer also serves as a buffer and allows recipe - changes on the fly, which considerably reduces the stop / start losses thereby keeping production costs low.
“ The Conti Mix is available in the wheel - mounted design with an output up to 180 t/h and in the mobile/stationary design with an output of 120 – 320 t/h. ”
Ammann quality standard As with all Ammann mixing plants the Conti Mix is equipped with the tried and tested core components, such as the dryer, mixer, and control system.
Wheeled mobile version up to 180 t/h In its wheeled mobile version, the Conti Mix is installed on four trailers set up in the factory ready for immediate operation. The Conti Mix I is outstanding due to the superb mixture quality and the advantages of a simple and economical plant concept. This design is available with a number of options such as a separate hot mix storage silo.
ContiMix I, trailer ready to transport
34
Photo above : Functional principle of the Conti Mix II Photo under : Conti Mix I with seperate hot mix storage silo ( option )
Stationary version up to 320 t/h The Conti Mix II fullfills any requirement The stationary version of the Conti Mix is extremely compact and thus requires minimal space. Due to its low installation height the plant can also be enclosed with ease. It has also been prepared for the integration of all recycling methods. Furthermore, due to the low number of mechanical conveying elements no scraper chain conveyor is required. The encapsulation of dust and bitumen fumes is also incorporated into the concept.
Flow diagram for stationary Conti Mix II with options
11 3
12 13 15
1
14 2
4 5 6
1. Cold feeder with weighing system 2. Drying drum 3. Baghouse 4. Amix mixer 5. Batcher 6. Skip 7. Hot mix storage silo 8. Bitumen supply 9. Control cabin
65t
9 Options 10. Recycling addition with RA - feeder 11. Reclaimed filler silo 12. I mported filler silo 13. Fibrous granulate addition 14. B ypass silo 15. Addition foamed bitumen
DV 20t
10
Standard
8 65t
75t
75t
7
Photo above : Conti Mix II with housed mixing tower Photo overleaf : Conti Mix II fully housed ( internal view )
Production of special pavings possible With Conti Mix, special pavings such as SMA, low temperature and coloured asphalt or asphalt with recycling additive may easily be produced. With this design, the widest variety of special material additives, such as fibrous materials and cold or hot recycled additive, can be used. By means of the load - dependent outlet valve on the mixer, the mixing times for each individual recipe can be set easily and accurately.
Addition of additives ( granulate )
Operator in command room, control as1
Coldfeeder with indicator light and laser level control
40
Mixing with foamed bitumen “ Conti Mix’s advantages are obvious. Whether fixed or stationary, mobile or on wheels the units are compact, highly productive and offer a multitude of expansion options with consistently low production cost. ”
As an option, the Conti Mix capabilities can also be expanded with a foamed bitumen installation. This system permits the foaming of various densities of road bitumens or polymer bitumens. It can be used to manufacture, for example, cold sub - bases from 100 % recycled material. The use of foamed bitumen ideally compliments a recycling additive for the mixer.
Technical specifications : Conti M ix I + II Capacity
wheel - mounted : 180 t/h mobile / s tationary : 120 – 320 t/h
Mixer
wheel - mounted : Amix 1_1.75 mobile / s tationary : Amix 2_4
Hot mix storage silo
wheel - mounted : optional mobile / s tationary: 25 t, 50 t, 100 t, 200 t, 300 t
Options
fibre pellet metering, Mixing with foamed bitumen, Recycling
Precise dosing of the bitumen with the aid of the coriolis meter
Single - track hot mix storage silo in throughput direction
41
Cold Mix 130 – 400 t/h Flexible, pure and simple : The continuous cold mixing plant
Both mobile and stationary The Cold Mix is a compact, extremely efficient cold mixing plant. Due to rising fuel prices and tougher environmental regulations, this method of mixed material production is becoming increasingly popular. Asphalt with foamed bitumen, emulsion - based cold asphalt and also hydraulically - bonded bearing layers can be manufactured with a cold mix.
e a g l a nc t a s t enefi
t exellen nt with y. la p s u t o ali continu halt qu a c t a n d a n ce a n d a s p p m o C • ew p e r fo r m just a f mixing r t with o p s n a cost tr e • Low - r t units e e l f ra m s t ra n p o with st t p e c n n t co ular pla es • Mod tions r e s o u rc fo u n d a ur own ) o y h it dw e ar e m ove lif ting g • C a n b r a ns p o r t a n d ( staf f, t
B
The Cold Mix II is available as a mobile plant or, in this example, as a stationary plant with a capacity of up to 400 t/h.
Cold - mix asphalt with bitumen foam
Hydraulically bound base courses
“ Foam Asphalt ”, as it is known, has become much more popular in recent years. This is a simple and highly effective method of producing cold asphalt. Water is sprayed through nozzles into the hot bitumen under pressure. The water expands explosively when the pressure is released, resulting in a fine bitumen foam that can easily be used to coat the cold aggregate substances. The quality of the cold mix can be influenced as desired by adding RA and cement. This mix is laid conventionally with finishers.
New aggregates, water and cement are the ingredients for hydraulically bonded base courses. These are produced directly on site with the Cold Mix I and are brought to the site with the finisher.
“ The Cold Mix continuously produces up to 400 t/h, regardless of whether it is hydraulically - bonded bearing layers, cold mixed material with emulsion or foamed bitume. ”
Cold - mix asphalt with emulsion Bitumen emulsion can be mixed with virgin matial and recycled asphalt to produce bitumen - bonded base courses. Although the aggregates do not have to be heated, the use of the emulsion achieves adequate wetting of the aggregates with the bitumen. The strength achieved in this way is adequate for the requirements of a high - quality base course.
Heating / Isolation
Generator Bitumen
Cement
Water
Compressor
Water
Feeder
Cement scale
Belt scale Mixer
High flexibility Wheel - mounted mobile version For total flexibility, we recommend the wheel - mounted mobile Cold Mix I with an output of 130 – 200 t/h. Where rapid re - location is necessary or crane availabity is a problem, this is the solution.
Technical Specifications : ColdMix I Version
wheel - mounted
Capacity
130 up to 200 t/h
Transport dimensions
Length without prime mover 13 350 mm Length with prime mover approx. 17 550 mm Width 2 550 mm Height 4 000 mm Weight without prime mover 25 300 kg Easy to operate and low - maintenance
The wheel - mounted, mobile cold - mix asphalt plant can be easily established close to the construction site. Due to the resultant reduced transport distance, delivered costs are kept to a minimum. The possibility of adding high percentages of recycled material is a further cost reducing advantage.
Mobile design for more flexibility For even more flexibility, a “Quick” version, Cold Mix II, mounted on a steel frame, is available as an option.
Technical specifications : Cold Mix II Version
stationary and mobile
Capacity
up to 400 t/h
Hot mix
optional with 40 t
Basic dimensions
Transport-optimised modules in standard container dimensions ( 6 000 long x 2 500 mm wide )
Cold Mix II : flexible and multifunctional
Cold Mix II setup diagram 3
1
2
4
9
5
12
Standard 1. 2. 3. 4. 5.
10
7
Options
8
Control Cabin
Water Tank
6 Emulsions-Tank
Bitumen Tank 50 m3
11
Cold feeder Mixing unit Cement supply Loading belt Electrical and microprocessor control system
6. Single - p hase foaming device 7. Electrically - heated binding - a gent tank 8. Device for adding emulsion 9. Hot mix storage silo including feed belt 10. Additional cement supply 11. Additional feeder 12. B elt scales
Ammann core elements Everything from one source
Ammann first - class Quality Asphalt mixing plants are systems with complex process engineering that demand utterly perfect interaction between all the individual components. This is such a decisive fact that we develop and manufacture all our ‘core components’ ourselves − drums, burners, filters, screens, controls and mixers. This is the only way to guarantee that our plants will meet the demanding requirements and standards of the modern market environment. Ammann is currently the only manufacturer of asphalt mixing plants to offer complete concepts from one single source – a professional partner to handle every aspect of your asphalt mixing plant. A competent contact person together with professionals without narrow mindedness for all needs of your asphalt mixing plant.
e a g l a nc t a s t enefi
– s y s te m whole e h t f o te e nt s g u a ra n mp one • 10 0 % individual co h t nits wit not jus ional u t c n u f ardised ns • Stand ised adaptatio a tc h e d m an b e m c u s to c s t n e m mp on te s y s te idual co s • Indiv to the comple logistic ser vice flexibly d n a s t e p ar nt sp a r • Ef ficie r entire plant fo r yo u
B
“ Our years of know - how are embodied in our controls as well as all our core component. ”
4
Legend 1. Dryer drum 2. Burner 3. Filter / Baghouse 4. Screen 5. Mixer 6. Control ( control room ) 5
3
2
1
6
1
5
2
3
4
6
Integrated control of processes “ Ammann stands for a across the boarder optimization of operating costs and emissions. Excellent, speedy adaption to market needs is always one of the primary concern. ”
Basic requirements for producing asphalt are changing all the time. Extensive experience is essential to identify and consider all the factors. Extensive experience – or an intelligent control with sophisticated sensory technology. The quality of the asphalt mix and the performance of the asphalt mixing plant are determined and influenced by a whole range of different factors. A quality product – with a high output rate – can only be achieved if each individual element performs exactly, with precise coordination and interaction between them all. For decades, we have focused on providing you with a tool that does just that for you.
47
Plant type
Direct loading
Oversize particle
Compartments
JustBlack
20 t, 50 t, 100 t
Global
50 t, 100 t, 200 t
CB
50 t, 100 t, 125 t, 200 t, 300 t
Uniglobe
50 t, 100 t, 200 t, 300 t
Universal
140 t, 180 t, 260 t, 340 t, 500 t
Universal NG
150 t, 200 t, 300 t, 400 t, 760 t
Universal S
370 t, 770 t up to 1200 t
Easy Batch
57 t
Black M ove
various mobile units possible
Speedy B atch
30 t, 57 t
Conti Mix
25 t, 50 t, 100 t, 200 t, 300 t up to 1200 t
Cold M Ix
40 t
Hot mix storage silo The right one for every customer requirement
Flexible timing with large reserves Hot mix storage silos are used to store and load the readyto - lay asphalt. The silos are divided into different compartments so that various asphalt types required at the same time can be produced in cost - effective batch sizes. These are temporarily stored in the mixed material storage silo and then loaded onto the transport vehicles without a break in production. Ammann offers a full range of mixed material storage silos with dimensions and designs that can be adapted to customer’s requirements.
B
e a g l a nc t a s t enefi
l to p r d tu nn e
e ve nt d
us t
psulate al : enca s n io t p O ion • s emiss and ga pabilit y ; also ra g e c a o t s r sversely uest u n o a h r t 4 r 2 o • re q gthwise ion on able len sverse direc t d n e t x ra n • E dinal / t gation longitu e s e g re c u d e n e d to • Desig amb e r s 0 0 t ch 2 – 5 2 le chanism • Flexib tain me in a m - to le, easy • Simp
Capacity recommendation For standard plants To enable problem - free loading of large semi - trailers, a storage silo compartment with a capacity of at least 25 tonnes is recommended. For project site plants The minimum recommended capacity is 30 minutes of plant production. In Central Europe capacities of 1 – 2 hour’s plant production are normal.
“ A well - dimensioned hot mix storage silo plays a key part in covering production peaks – but it also helps you to run a stable, optimised mixing proces. ”
Important Larger mixed material storage silos temporarily increase the laying and loading rate per hour. Example : Uniglobe 200 with a 200 tonne mixed - material storag.
Without Hot mix storage silo, direct loading
Hot mix storage silo 100 t / 2 C. drive through transversal direction
Hot mix storage silo 760 t / 8 C. drive through transversal direction, multi - lane
Hot mix storage silo 340 t / 4 C. drive through in longitudinal direction
Hot mix storage silo 200 t / 4 C. drive through in longitudinal or transversal direction, multi-lane
Ammann’s customer service On your doorstep
4 2 BELGIUM
1 LUX.
3
1
3
3
2 BELGIUM
1 LUX.
1
TUNISIA
Ammann service pays off When you purchase an Ammann plant, you automatically enjoy standard service and support from Ammannʹs customer service. Our extensive network of branches and agents means that we can offer you a guarantee of the shortest possible reaction times and journey distances. You can reach our experienced, practical service team by telephone, 24 hours a day.
Spare parts service with worldwide deliveries Our highly - efficient spare parts service can supply any of 60 000 wearing parts or spare parts from stock within 24 hours to help you achieve maximum plant availability. Our experts are happy to advise you on spare parts packages and conversions. 50
e a g l a nc t a s t enefi
co s t s erating p o w lo B ilit y and igh availab t n s and h la p s t m e nt e • High v in r r yo u c tion fo elp, • Prote t qualit y d y to h a e r is c t or p ro d u d Su p p r vice an e S n n a • A m m s a d ay hour s r 24 hou ithin 24 w d e r elive p ar t s d • Sp a re 4
6 6
6
4
KIRGISTAN
4
4
5
5
4
5 TADSCHIKISTAN 5
KUWAIT BAHRAIN QATAR
UNITED ARAB EMIRATES
Legend Local agent Ammann branch Ammann production facility Service Central warehouse Spare parts warehouse Planned central warehouse Planned spare parts warehouse 1
Support from Netherlands branch
2
Support from UK branch
3
Support from Austria branch
4
Support from Russian branch
5
Support from Kazakhstan branch
51
Regular plant visits are part of Ammann‘s service commitment
Ammann maintenance concepts “ Optimizing maintenance will increase the reliability of your plant and sharpen your competitive edge – as well as keeping operating costs dow. ”
Today’s customers require high - quality services at the right time, and at the best possible price. Ammann’s maintenance concepts can be adapted and assembled precisely in line with your plant, your maintenance philosophy and your staffing situation. Our goal : to offer you the maintenance service that you need. We advise – you take the decisions.
Regular maintenance for scales, burners, etc. You can assemble your partial maintenance contract from these four service packages. Additional plant - specific packages are available according to your requirements.
Periodic maintenance and inspection • Inspection and adjustment of belt conveyors, elevators, screens, weighing equipment and mixing modules • Other plant - specific inspections • Condition Monitoring
Burner service
Calibration service
Electro check
• Burner service for industrial burners, types MIB / A MB • Checks on drying and dust extraction systems
• Calibration of balances and volumetric feed equipment • Adjustment of moisture metering sensors • Calibrated flow meters ( replacement basis )
• Check of the entire electrical installation and the power and load panels using ultramodern measuring equipment
1 times per year
1 times per year
1 times per year
Recommended implementation 2 − 4 times per year
52
Retrofit Means optimising older plants and adapting them to modern conditions Burner conversion By converting to a combination burner, you can use environmentally - friendly alternatives such as natural gas, brown coal dust or extra - light heating oil as fuel. The easy - to - maintain modular design of the mechanical and electrical equipment means that the burners can be accurately set and easily maintained.
Conversion of plant control to as1 Maybe the control desk system you have installed no longer meets the state - of - the - art requirement as regards functionality, operating comfort, reliability or ease of maintenance ? A control conversion includes replacing the power panels and installing three modern workstations with our as1 plant control software.
Efficient scheduling and weighing
A combination burner enables you to use alternative fuels
Operating an installed weighbridge and an order processing system is also included in a modern as1 software environment. That means you can handle all your operating processes from one standard user interface.
Automation and sensor technology These improvements to your plant can be implemented at the same time as a control conversion: • Scales can be modernised to improve weighing accuracy • Bitumen valves can be automated to ensure that the bitumen as stored in the recipe is used • Sensor technology can be modernised to indicate levels reliably
Bitumen plant integrated into the plant control
53
Filter conversion Are you already meeting the current guidelines for compliance with emission values, or are you still using a wet dust extraction process ? If you like to make savings, then Ammann filters will enable you to recover your own costly fillers, so you can cut your operating costs. Installing an Ammann filter takes only a short time : their design is robust and low maintenance is guaranteed. Can be retrofitted to all makes of plant.
Mixer conversion
Integrating a new filter into an existing old plant
Our tried - and - tested Amix mixer is especially suitable as a replacement mixer for nearly all types of mixing plant thanks to its compact design. A new, larger mixer is often the cheapest and most effective solution to increase mixing plant capacity.
Bitumen tank conversion There is a rising global trend towards electrically heated systems. Excellent cost - effectiveness, operating reliability without maintenance and environmental benefits are good reasons for opting in favour of the Ammann E - Bit on new plants : what is more, rising global energy prices also make it worthwhile to replace oil - heated systems on existing mixing plants.
Roofing over the pre-feed for crushed recycling is an efficient way of cutting fuel consumption
Examples of goals and the action you should take to attain them Target achievement
Action
Optimise energy consumption
• Modernise plant control • Roof over all feeders and outdoor RA stores
Minimise CO₂ emissions
• Use natural gas as burner fuel
Improve environmental protection
• Refurbish processing and recycling storage area • Process rainwater with organic filters
Sustainable development
• Use recycled asphalt to conserve gravel reserves
Increase production capacity
• e.g. install a larger mixer
54
Retrofits for old WIBAU, SIM, Ammann and other asphalt mixing plants Ammann offers you : • years of experience and professional advice on the spot • compilation of plant - specific offers • fast order handling
as1 control system For cost - effective production of quality asphalt mix
Simple to operate – and highly reliable Every day, Ammann plant controls successfully cope with every challenge posed by asphalt production, in 60 countries and over 2 000 asphalt mixing plants. Why ? Simple operation that is quickly learned, clear visualisation of the plant condition, easy - to - understand asphalt mix production and highly - reliable operation.
B
e a g l a nc t a s t enefi
is eas duc tion
y to u n
d e r s t an
d
p ro alt mix • A sp h tion s p ro d u c h c t p o n e nt a b or ipe com c e r • as1 f f o ighing y ion we rrec tion ptimall • Precis to overrun co m a re o e s t k s n y s a h g t weighin ro l a n d t n o c 1 ed • as ordinat inter - co
Asphalt production – exactly to the recipe as1 controls are used for both batch and continuous plants. Comprehensive implementation of process technology pays off in the form of asphalt production exactly to the recipe – with every batch produced. Examples of special features in as1 controls include perfected inflight correction for precision weighing of the recipe components and dynamic switchover from coarse to fine feed for different batch sizes.
“ Produce quality asphalt thanks to precision weighing with the as1 overrun correctio. ”
Every detail has been thought out : the as1 control comprises cleverly thought - out hardware and software concepts that are ideally coordinated.
as1 for continuous asphalt production
as1 control for batch production
Optimally exploiting operational synergies As well as the as1 asphalt control, Ammann offers a truck weighing system based on the as1 platform. Plant operators who think entrepreneurially can exploit the resultant synergies and optimise their staff deployment. For example, production can be monitored and trucks can be loaded from one single workstation.
Conversions in the shortest time possible Converting outmoded controls is an important investment in the future. Ammann regularly converts outmoded plant controls to the as1 generation – and we can do this for plants from all manufacturers. Special conversion kits are used for our own controls. Customers benefit in three ways : attractive conditions, short conversion times and the host of benefits that our as1 control has to offer.
Flexible workstation design Flexible workstation design is the only way to ensure efficient plant operation. The plant operator’s requirements determine how the workstation is designed: individual workstations with one or two monitors, or ( for example ) two parallel workstations so that the full plant capacity is utilised, especially on large plants.
Remote diagnosis saves time and money If the nearest service point is a long way away … electromechanical faults can be efficiently rectified by your own specialist staff, with the help of the electrical diagrams and as1 diagnostic tools. Ammann’s customer service can intervene in the plant at any time to give you support with fault diagnosis or to carry out maintenance. Modern telecommunications increase plant availability and cut down costly on - site interventions.
“ Plant operators benefit from effective possibilities for bus diagnosis, clearly structured power panels and world - wide availability of quality components from reputable manufacturer. ”
Generously - dimensioned dual workstations make for easy and efficient working with the as1 control and order processing system
Technical Specification Just Black ( batch )
Stationary / mobile asphalt mixing plants Just Black 80
Plant type
120
160
200
240
Cold aggregate feed Number of feeders ADL
4, 5 or 6
4, 5 or 6
4, 5 or 6
4, 5 or 6
4, 5 or 6
Content
10 m³
10 m³
10 m³
10 m³
10 m³
Drying drum, Type
T 1760
T 2070
T 2280
T 2290
T 2590
Length
6m
7m
8m
9m
9m
Diameter
1,7 m
2m
2,2 m
2,2 m
2,5 m
Burner power output
7 MW
9,7 MW
14 MW
15,5 MW
20 MW
Drying drum
Fuels
Basic configuration: fuel oil extra light
Drum drive
4 x 5,5 kW
4 x 9,5 kW
4 x 11 kW
4 x 15 kW
4 x 15 kW
Capacity at 3% moisture
80 t/h
135 t/h
180 t/h
180 t/h
270 t/h
Capacity at 5% moisture
76 t/h
113 t/h
161 t/h
176 t/h
226 t/h
Exhaust capacity
19 000 Nm³/h
29 000 Nm³/h
38 000 Nm³/h
48 000 Nm³/h
57 000 Nm³/h
Filter surface
295 m²
442 m²
590 m²
737 m²
884 m²
Screening
4 - or 5 - fraction
4 - or 5 - fraction
4 - or 5 - fraction
4 -, 5 - or 6 - fraction
4 -, 5 - or 6 - fraction
Screen type
VA 1230
VA 1536
VA 1840
VA 1840
VA 2050
Screen surface
13 m²
18,8 m²
26 m²
26 m²
36,8 m²
Number of screen decks
5
5
5
5
5
Hot aggregate silo 1 - row
19 t or 54 t
19 t or 54 t
19 t or 54 t
56 t or 80 t
56 t or 80 t
Hot aggregate silo 2 - row
–
–
–
–
–
Aggregate scale
2 000 kg
2 000 kg
2 000 kg
3 000 kg
3 000 kg
Filler scale
250 kg
250 kg
250 kg
300 kg
300 kg
Bitumen scale
185 kg
185 kg
185 kg
315 kg
315 kg
Working capacity
2t
2t
2t
3t
3t
max. capacity mixer
160 t/h
160 t/h
160 t/h
240 t/h
240 t/h
Filter dedusting
Mixing tower
Binding agent supply
E - Bit 2 x 55 m³, horizontal Boxtanks
Filler supply
1 reclaimed filler silo 40 m³
Hot mix storage silo / Compartments
Direct loading, 20 t in 1 Compart., 50 t or 100 t in 2 Compartments
50 t or 100 t in 2 Compartments
Cold recycling to 30 %
via ring into prolonged dryer drum
via RAC- addition
Hot recycling to 60 %
–
Hot recycling over 60 %
–
58
Technical Specification Global and Uniglobe ( batch )
Stationary / mobile asphalt mixing plants Global 80
Plant type
Uniglobe
120
160
180
200
240
320
Cold aggregate feed Number of feeders ADL Content
as desired
as desired
7,5 m³, 10 m³, 12 m³ or 14 m³
10 m³, 12 m³ or 14 m³
Drying drum Drying drum, Type
T 1760
T 2070
T 2280
T 2290
T 2290
T 2590
T 27100
Length
6m
7m
8m
9m
9m
9m
10 m
Diameter
1,7 m
2m
2,2 m
2,2 m
2,2 m
2,5 m
2,7 m
Burner power output
6,5 MW
9,7 MW
13.9 MW
15,5 MW
15,5 MW
20 MW
24 MW
Fuels
Natural gas, Fuel oil extra light, heavy oil, brown-coal dust (BCD)
Natural gas, Fuel oil extra light, heavy oil, brown-coal dust (BCD)
Drum drive
4 x 5,5 kW
4 x 9,5 kW
4 x 11 kW
4 x 15 kW
4 x 15 kW
4 x 15 kW
4 x 18,5 kW
Capacity at 3 % moisture
80 t/h
135 t/h
180 t/h
180 t/h
180 t/h
270 t/h
320 t/h
Capacity at 5 % moisture
76 t/h
113 t/h
161 t/h
176 t/h
176 t/h
226 t/h
275 t/h
Exhaust capacity
19 000 Nm³/h
29 000 Nm³/h
43 000 Nm³/h
48 000 Nm³/h
48 000 Nm³/h
57 000 Nm³/h
77 000 Nm³/h
Filter surface
295 m²
442 m²
663 m²
737 m²
737 m²
884 m²
1 179 m²
Filter dedusting
Mixing tower Screening
4 - or 5 - fraction
4 -, 5 - or 6 - fraction
Screen type
VA 1230
VA 1840
VA 1840
VA 1840
VA1840
VA 2050
VA2060
Screen surface
13 m²
31 m²
31 m²
31 m²
31 m²
43.5 m²
56 m²
Number of screen decks
5
6
6
6
6
6
6
Hot aggregate silo 1 - row
4 -, 5 - or 6 - fraction
27 t (max. 6 C.) or 56 t (max. 7 C.)
Hot aggregate silo 2 - row
56 t (max. 7 C.) or 80 t (max. 7 C.)
–
80 t (max. 7 C.)
–
Aggregate scale
2 000 kg
2 000 kg
2 000 kg
2 000 kg
3 000 kg
3 000 kg
Filler scale
243 kg
243 kg
243 kg
243 kg
300 kg
Bitumen scale
180 kg
180 kg
180 kg
180 kg
315 kg
315 kg
315 kg
Working capacity
1t
2t
2t
2.2 t
3t
3t
4t
max. capacity mixer
80 t/h
160 t/h
160 t/h
180 t/h
240 t/h
240 t/h
320 t/h
400 kg
300 kg
4 000 kg 400 kg
Binding agent supply
E-Bit, horizontal or vertical configuration
Filler supply
According to customer’s wishes: reclaimed and imported filler silos, filler tower in any desired configuration
Hot mix storage silo / Compartments
50 t in 2 Compartments or 100 t in 2 Compartments or 200 t in 4 Compartments
E-Bit, horizontal or vertical configuration
50 t in 2 Compartments or 100 t in 2 Compartments or 200 t in 4 Compartments
Recommendation: directy into the mixer Alternative: into hot elevator or via ring into dryer drum
Cold recycling to 30 % Hot recycling to 60 %
–
via recycling drum system
Hot recycling over 60 %
–
–
59
400 kg
Technical Specification CB ( batch )
Stationary / mobile asphalt mixing plants CB 80
Plant type
100
130
Cold aggregate feed Number of feeders ADL
as desired
as desired
as desired
as desired
as desired
Content
8, 12, 14, 19, 24 m³
8, 12, 14, 19, 24 m³
8, 12, 14, 19, 24 m³
8, 12, 14, 19, 24 m³
8, 12, 14, 19, 24 m³
Drying drum, Type
1410 / 1650
ES 1870
ES 1870
ES 2080
ES 2080
Length
6,5 m
7,0 m
7,0 m
8,0 m
8,0 m
Diameter
1,41 / 1,65 m
1,80 m
1,80 m
2,0 m
2,0 m
Burner power output
6,5 MW
7,0 MW
7,8 MW
11 MW
11 MW
Drying drum
Fuels
Natural gas, Fuel oil extra light, heavy oil, combi oil / gas
Drum drive
4 x 4 kW
4 x 5,5 kW
4 x 5,5 kW
4 x 7,5 kW
4 x 7,5 kW
Capacity at 3 % moisture
90 t/h
117 t/h
117 t/h
157 t/h
157 t/h
Capacity at 5 % moisture
75 t/h
94 t/h
94 t/h
125 t/h
125 t/h
Exhaust capacity
20 000 Nm³/h
20 000 Nm³/h
24 000 Nm³/h
28 000 Nm³/h
28 000 Nm³/h
Filter surface
315 m²
315 m²
378 m²
441 m²
441 m²
Screening
4 - or 5 - fraction
4 - or 5 - fraction
4 - or 5 - fraction
4 - or 5 - fraction
4 - or 5 - fraction
Screen type
VA 1536
VA 1536
VA 1536
VA 1536
VA 1536
Screen surface
18,8 m²
18,8 m²
18,8 m²
18,8 m²
18,8 m²
Number of screen decks
5
5
5
5
5
Filter dedusting
Mixing tower
Hot aggregate silo 1 - row
26 t or 45 t (max. 6 C.)
26 t or 45 t (max. 6 C.)
26 t or 45 t (max. 6 C.)
Hot aggregate silo 2 - row
−
−
−
−
−
Aggregate scale
1 920 kg
1 920 kg
1 920 kg
1 920 kg
2 240 kg
Filler scale
171 kg
171 kg
171 kg
171 kg
171 kg
Bitumen scale
190 kg
190 kg
190 kg
190 kg
190 kg
Working capacity
1,2 t
1,2 t
1,2 t
1,2 t
1,7 t
max. capacity mixer
96 – 108 t/h
96 – 108 t/h
96 – 108 t/h
96 – 108 t/h
136 – 153 t/h
Hot oil heated tanks horizontal 35 – 50 – 67 m3 or vertikal 45 – 67 m3. E - Bit Tanks vertikal 70 – 80 m3.
Binding agent supply
Filler supply
According to customer’s wishes : reclaimed and imported filler silos, filler tower in any desired configuration
Hot mix storage silo / Compartments
Modular independent silos below mixer from minimum 50 t in 2 Compartments, to max. 200 t in 3 - 6 Compartments. Optional silos on load cells.
Cold recycling to 30 %
Recommendation: directy into the mixer Alternative: into hot elevator or via ring into dryer drum
Hot recycling to 60 %
–
–
–
Hot recycling over 60 %
–
–
–
60
with drying drum RAH50 / 2080 via ring
–
–
Technical Specification CB ( batch )
Stationary / mobile asphalt mixing plants CB 150
Plant type
180
210
Cold aggregate feed Number of feeders ADL
as desired
as desired
as desired
as desired
as desired
Content
8, 12, 14, 19, 24 m³
8, 12, 14, 19, 24 m³
8, 12, 14, 19, 24 m³
8, 12, 14, 19, 24 m³
8, 12, 14, 19, 24 m³
Drying drum, Type
ES 2080
ES 2390
ES 2390
ES 2390
ES 2390
Length
8,0 m
9,0 m
9,0 m
9,0 m
9,0 m
Diameter
2,0 m
2,3 m
2,3 m
2,3 m
2,3 m
Burner power output
11 MW
13,9 MW
13,9 MW
17,1 MW
15,5 MW
Drying drum
Fuels
Natural gas, Fuel oil extra light, heavy oil, combi oil / gas
Drum drive
4 x 7,5 kW
4 x 15 kW
4 x 15 kW
4 x 15 kW
4 x 15 kW
Capacity at 3 % moisture
157 t/h
245 t/h
245 t/h
245 t/h
245 t/h
Capacity at 5 % moisture
125 t/h
196 t/h
196 t/h
196 t/h
196 t/h
Exhaust capacity
32 000 Nm³/h
36 000 Nm³/h
38 000 Nm³/h
43 000 Nm³/h
43 000 Nm³/h
Filter surface
504 m²
567 m²
600 m²
675 m²
675 m²
Screening
4 - or 5 - fraction
4 - or 5 - fraction
4 -, 5 - or 6 - fraction
4 -, 5 - or 6 - fraction
4 -, 5 - or 6 - fraction
Screen type
VA 1536
VA 1536
VA 1840
VA 1840
VA 1840
Screen surface
18,8 m²
18,8 m²
31 m²
31 m²
31 m²
Number of screen decks
5
5
6
6
6
Filter dedusting
Mixing tower
Hot aggregate silo 1 - row
26 t or 45 t (max. 6 C.)
30 t or 78 t (max. 7 C.)
30 t or 78 t (max. 7 C.)
Hot aggregate silo 2 - row
−
−
−
−
−
Aggregate scale
2 240 kg
2 240 kg
2 560 kg
2 560 kg
3 200 kg
Filler scale
171 kg
171 kg
242 kg
242 kg
359 kg
Bitumen scale
190 kg
190 kg
285 kg
285 kg
285 kg
Working capacity
1,7 t
1,7 t
2,1 t
2,1 t
2,8 t
max. capacity mixer
136 – 153 t/h
136 – 153 t/h
168 – 189 t/h
168 – 189 t/h
224 – 252 t/h
Hot oil heated tanks, horizontal 35 – 50 – 67 m3 or vertical 45 – 67 m3. Electrically heated tanks vertical 70 – 80 m3.
Binding agent supply
Filler supply
According to customer’s wishes: reclaimed and imported filler silos, filler tower in any desired configuration
Hot mix storage silo / Compartments
Modular independent silos below mixer from minimum 50 t in 2 Compartments, to max. 200 t in 3 - 6 Compartments. Optional silos on load cells.
Cold recycling to 30 %
Recommendation: directy into the mixer Alternative: into hot elevator or via ring into dryer drum
Hot recycling to 60 %
with drying drum RAH50 / 2080 via ring
with drying drum RAH50 / 2390 via ring
with drying drum RAH50 / 2390 via ring
with drying drum RAH50 / 2390 via ring
with drying drum RAH50 / 2390 via ring
Hot recycling over 60 %
–
–
via recycling drum system
via recycling drum system
via recycling drum system
61
Technical Specification CB ( batch )
Stationary / mobile asphalt mixing plants CB 210
Plant type
240
260
350
Cold aggregate feed Number of feeders ADL
as desired
as desired
as desired
as desired
as desired
as desired
Content
8, 12, 14, 19, 24 m³
8, 12, 14, 19, 24 m³
8, 12, 14, 19, 24 m³
8, 12, 14, 19, 24 m³
8, 12, 14, 19, 24 m³
8, 12, 14, 19, 24 m³
Drying drum, Type
ES 25100
ES 2390
ES 25100
ES 25100
ES 27110
ES 29110
Length
10,0 m
9,0 m
10,0 m
10,0 m
11,0 m
11,0 m
Diameter
2,5 m
2,3 m
2,5 m
2,5 m
2,7 m
2,9 m
Burner power output
17,1 MW
17,1 MW
20 MW
20 MW
24 MW
26,1 MW
Drying drum
Fuels
Natural gas, Fuel oil extra light, heavy oil, combi oil / gas
Drum drive
4 x 18,5 kW
4 x 15 kW
4 x 18,5 kW
4 x 18,5 kW
4 x 22 kW
4 x 30 kW
Capacity at 3 % moisture
297 t/h
245 t/h
297 t/h
297 t/h
372 t/h
405 t/h
Capacity at 5 % moisture
237 t/h
196 t/h
237 t/h
237 t/h
297 t/h
325 t/h
Exhaust capacity
52 000 Nm³/h
47 000 Nm³/h
57 000 Nm³/h
61 000 Nm³/h
71 000 Nm³/h
76 000 Nm³/h
Filter surface
825 m²
750 m²
900 m²
975 m2
1 125 m²
1 200 m²
Screening
4 -, 5 - or 6 - fraction
4 -, 5 - or 6 - fraction
4 -, 5 - or 6 - fraction
4 -, 5 - or 6 - fraction
4 -, 5 - or 6 - fraction
4 -, 5 - or 6 - fraction
Screen type
VA 1840
VA 1840S
VA 2050
VA 2050
VA 2060
VA 2060
Screen surface
31 m²
31 m²
43,5 m²
43,5 m²
56 m²
56 m²
Number of screen decks
6
6
6
6
6
6
Hot aggregate silo 1 - row
30 t or 78 t (max. 7 C.)
30 t or 78 t (max. 7 C.)
Hot aggregate silo 2 - row
−
–
–
–
–
–
Aggregate scale
3 200 kg
3 200 kg
3 680 kg
3 680 kg (4 320 kg )
4 320 kg
4 320 kg
Filler scale
359 kg
359 kg
440 kg
440 kg
440 kg
440 kg
Bitumen scale
285 kg
285 kg
399 kg
399 kg
380 kg
380 kg
Working capacity
2,8 t
3t
3,3 t
3,3 t (4,3 t)
4,3 t
4,3 t
max. capacity mixer
224 – 252 t/h
240 – 270 t/h
264 – 297 t/h
264 – 297 t/h (344 – 387 t/h)
344 – 387 t/h
344 – 387 t/h
Filter dedusting
Mixing tower
43 t or 96 t (max. 7 C.)
71 t or 121 t (max. 7 C.)
Hot oil heated tanks, horizontal 35 – 50 – 67 m³ or vertical 45 – 67 m³. Electrically heated tanks vertical 70 – 80 m3.
Binding agent supply
Filler supply
According to customer’s wishes: reclaimed and imported filler silos, filler tower in any desired configuration
Hot mix storage silo / Compartments
Modular independent silos below mixer from minimum 50 t in 2 Compartments, to max. 200 t in 3 - 6 Compartments. Optional silos on load cells.
Cold recycling to 30 %
Recommendation: directy into the mixer Alternative: into hot elevator or via ring into dryer drum
Hot recycling to 60 %
–
Hot recycling over 60 %
−
with drying drum RAH50/2390 via ring
with drying drum RAH50/25100 via ring
via recycling drum system
62
with drying drum RAH50/27110 via ring
via recycling drum system
Technical Specification Universal ( batch )
Stationary / mobile asphalt mixing plants
Stationary asphalt mixing plants
Universal 160
Universal NG
240
360
240
Universal S 360
240
360
as desired
as desired
as desired
10 m³, 12 m³ or 14 m³
10 m³, 12 m³ or 14 m³
10 m³, 12 m³ or 14 m³
T 2280
T 2590
T 27100
T 2590
T 27100
T 2590
T 27100
8m
9m
10 m
9m
10 m
9m
10 m
2,2 m
2,5 m
2,7 m
2,5 m
2,7 m
2,5 m
2,7 m
14 MW
20 MW
24 MW
20 MW
24 MW
20 MW
24 MW
Natural gas, Fuel oil extra light, heavy oil, brown-coal dust (BCD)
Natural gas, Fuel oil extra light, heavy oil, brown - coal dust ( BCD ) 4 x 11 kW
4 x 15 kW
4 x 18,5 kW
4 x 15 kW
4 x 18,5 kW
4 x 15 kW
4 x 18,5 kW
180 t/h
270 t/h
320 t/h
270 t/h
320 t/h
270 t/h
320 t/h
161 t/h
226 t/h
275 t/h
226 t/h
275 t/h
226 t/h
275 t/h
43 000 Nm³/h
57 000 Nm³/h
77 000 Nm³/h
57 000 Nm³/h
77 000 Nm³/h
57 000 Nm³/h
663 m²
884 m²
1 179 m²
884 m²
1 179 m²
884 m²
1179 m² or 1500 m²
4 -, 5 - or 6 - fraction
4 -, 5 - or 6 - fraction
4 -, 5 - or 6 - fraction
5- or 6-fraction
5- or 6-fraction
5- or 6-fraction
5- or 6-fraction
VA 2050 or APS 5.2
VA 2050 / APS 5.2 VA 2060 / APS 6.2
VA 2060 or APS 6.2
APS 5.2
APS 6.2
VA 2050 or APS 5.2
VA 2060 or APS 6.2
–
–
43 m² or 44,7 m²
56 m²
6
6
6
6
VA 2050 = 43,5 m² | APS 5.2 = 44,7 m² | VA 2060 = 56 m² | APS 6.2 = 56 m² 6
6
6
77 000 Nm³/h or 98 000 Nm³/h
70 t (max. 7 C.), 120 t, 150 t, 200 t (max. 8 C.)
120 t or 200 t (max. 8 Compart.)
300 t, 400 t or 500 t (max. 8 Compart.)
120 t, 150 t or 200 t (max. 14 C.) arragement: 1/2 : 1/2 or 1/3 : 2/3
120 or 200 t (max. 14 Compart.) arragement: 1/2 : 1/2 or 1/3 : 2/3
300 t, 400 t or 500 t (max. 16 Compart.) arrangement: 1/2 : 1/2 or 1/3 : 2/3
4 800 kg
4 800 kg
4 800 kg
4 500 kg
4 500 kg
5000 kg
5000 kg
600 kg
600 kg
600 kg
600 kg
600 kg
800 kg
800 kg
315 kg / 468 kg
315 kg / 468 kg
468 kg
520 kg
520 kg
420 kg
420 kg
3 t, 4 t or 5 t
3 t, 4 t or 5 t
4 t or 5 t
4t
5t
4 t or 5 t
4 t or 5 t
320 t/h, 400 t/h
320 t/h
400 t/h
320 t/h or 400 t/h
320 t/h or 400 t/h
240 t/h, 320 t/h, 360 t/h or 400 t/h
E-Bit, horizontal or vertical configuration
E-Bit, horizontal or vertical configuration
According to customer’s wishes: reclaimed and imported filler silos, filler tower in any desired configuration
According to customer’s wishes: reclaimed and imported filler silos, filler tower in any desired configuration
140 t in 2 Compartments or 180 t in 2 Compartments or 260 t in 4 Compartments or 340 t in 4 Compartments
150 t or 200 t (2 C), 300 t or 400 t (4 C) or 770 t (8 C)
370 t (4 C) or 770 t (8 C) or 1170t (12 C) Recommendation: directy into the mixer Alternative: into hot elevator or via ring into dryer drum
Recommendation: directy into the mixer Alternative: into hot elevator or via ring into dryer drum via recycling drum system
via recycling drum system
via recycling drum system
via recycling drum system
via recycling drum system
via recycling drum system
63
Technical Specification SpeedyBatch and EasyBatch ( batch )
Mobile asphalt mixing plants
Wheel - mounted
Speedy Batch
Easy Batch
150
Plant type
180
210
280
90
Cold aggregate feed Number of feeders ADL
as desired
as desired
as desired
as desired
2+2
Content
14,19 m³
14,19 m³
14,19 m³
14,19 m³
total 24 m³
Drying drum, Type
ES 2080
ES 2390
ES 2390
ES 25100
1410 / 1650
Length
8,0 m
9,0 m
9,0 m
10,0 m
6,5 m
Diameter
2,0 m
2,3 m
2,3 m
2,5 m
1,41 / 1,65 m
Burner power output
11 MW
13,9 MW
15,5 MW
20 MW
6,5 MW
Drying drum
Fuels
Natural gas, Fuel oil extra light, heavy oil
Natural gas, Fuel oil extra light, heavy oil, combi oil / gas
Drum drive
4 x 9,2 kW
4 x 15 kW
4 x 15 kW
4 x 18,5 kW
4 x 4 kW
Capacity at 3% moisture
157 t/h
245 t/h
245 t/h
297 t/h
90 t/h
Capacity at 5% moisture
125 t/h
196 t/h
196 t/h
237 t/h
75 t/h
Exhaust capacity
32 000 Nm³/h
43 000 Nm³/h
43 000 Nm³/h
57 000 Nm³/h
21 000 Nm³/h
Filter surface
504 m²
675 m²
675 m²
900 m²
330 m2
Screening
4 - or 5 - fraction
4 -, 5 - or 6 - fraction
4 -, 5 - or 6 - fraction
4 -, 5 - or 6 - fraction
4 - fraction incl. Bypass
Screen type
VA 1536
VA 1840
VA 1840
VA 2050
VS 1440
Screen surface
18,8 m²
31 m²
31 m²
43,5 m²
10,5 m2
Number of screen decks
5
6
6
6
2 ( horizontal screen )
Hot aggregate silo 1-row
26 t or 45 t (max. 6 C.)
43 t or 96 t (max. 7 C.)
10 t
Hot aggregate silo 2-row
–
–
–
–
–
Aggregate scale
2 240 kg
2 560 kg
3 200 kg
3 680 kg ( 4 320 kg )
1 600 kg
Filler scale
171 kg
242 kg
359 kg
440 kg
included in aggregate scale
Bitumen scale
190 kg
285 kg
285 kg
399 kg
Volumetric or optional coriolis massflow system
Working capacity
1,7 t
2,1 t
2,8 t
3,3 t (4,3 t)
1,2 t
max. capacity mixer
136 – 153 t/h
168 – 189 t/h
224 – 252 t/h
264 – 297 t/h (344 – 387 t/h)
90 t/h
Filter dedusting
Mixing tower
Binding agent supply
30 t or 78 t (max. 7 C.)
1 hot oil heated tanks 25 m3
Hot oil heated tanks horizontal 35 – 50 – 67 m3
Filler supply
Reclaimed filler silo, optional imported filler silos with reclaimed filler silo, filler tower in any desired configuration
Optional
Hot mix storage silo / Compartments
Direct loading, 30 t in 1 Compartments or lateral 57 t in 1 Compartments, 76 t in 2 Compartments, 120 t in 2 Compartments
Direct loading or optional lateral 57 t in 1 C. or 76 t in 2 C.
Cold recycling to 30%
Recommendation: directy into the mixer Alternative: into hot elevator
Directy into the mixer
Hot recycling to 60 %
with drying drum RAH50 / 2080 via ring
with drying drum RAH50 / 2390 via ring
with drying drum RAH50 / 2390 via ring
with drying drum RAH50 / 25100 via ring
Hot recycling over 60 %
−
via recycling drum system
via recycling drum system
via recycling drum system
64
−
Technical Specification Black Move I + II ( batch )
Wheel - mounted / mobile asphalt mixing plants Black Move I
Black Move II
160
160
200
240
320
5
5
5
5
5
7,5 m³
7,5 m³
7,5 m³
7,5 m³
7,5 m³
T 2280
T 2280
T 2290
T 22100
T 25110
8m
8m
9m
10 m
11 m
2,2 m
2,2 m
2,2 m
2,2 m
2,5 m
13,9 MW
13,9 MW
13.9 MW
16 MW
20 MW
Fuel oil extra light
Natural gas, Fuel oil extra light, heavy oil
4 x 11 kW
4 x 15 kW
4 x 15 kW
4 x 15 kW
4 x 18,5 kW
180 t/h
180 t/h
180 t/h
216 t/h
280 t/h
161 t/h
161 t/h
161 t/h
173 t/h
223 t/h
663 m²
648 m²
648 m²
648 m²
884 m²
5 - fraction
5 - fraction
5 - fraction
5 - fraction
5 - fraction
VA 1832
VA 1536 BM
VA 1840 BM
VA 2050 BM
VA 2050 BM
27,8 m²
18,8 m²
27,7 m²
36,2 m²
36,2 m²
5
5
5
5
5
16 t
19 t (5 C.)
19 t (5 C.)
23 t (5 C.)
23 t (5 C.)
–
–
–
–
–
2 200 kg
2 000 kg
2 500 kg
4 000 kg
4 000 kg
250 kg
250 kg
250 kg
400 kg
400 kg
185 kg
180 kg
250 kg
320 kg
320 kg
2t
2t
3t
4t
4t
160 t
160 t/h
240 t/h
320 t/h
320 t/h
43 000 Nm³/h
43 000 Nm³/h
Option: Trailer
57 000 Nm³/h
E-Bit, horizontal or vertical configuration
Optional: reclaimed / imported filler silo
Standard: 20 m3 Reclaimed filler silo Option: filler tower 20 m3 Reclaimed filler, 40 m3 imported filler silo Direct loading, 30 t in 1 Compartments or lateral 57 t in 1 Compartments, 76 t in 2 Compartments or 120 t in 2 Compartments
Option: hot mix storage trailer
−
Directy into the mixer
−
−
−
−
−
−
−
−
−
−
65
Technical Specification Conti Mix I + II ( continuous )
Wheel - m.
Stationary / mobile asphalt mixing plants
Conti Mix I
Conti Mix II
180
320
Plant type Cold aggregate feed Number of feeders ADL
4
Content
7,5 m³
as desired 10 m³, 12 m³ or 14 m³
Drying drum Drying drum, Type
T 2280
T 2070
T 2280
T 2290
T 2590
T 27100
Length
8m
7m
8m
9m
9m
10 m
Diameter
2,2 m
2m
2,2 m
2,2 m
2,5 m
2,7 m
Burner power output
13,9 MW
9,7 MW
13,9 MW
15,5 MW
20 MW
24 MW
Fuels
Natural gas, Fuel oil extra light, heavy oil, brown - coal dust ( BCD )
Drum drive
4 x 11 kW
4 x 9,5 kW
4 x 11 kW
4 x 15 kW
4 x 15 kW
4 x 18,5 kW
Capacity at 3 % moisture
180 t/h
135 t/h
180 t/h
180 t/h
270 t/h
320 t/h
Capacity at 5 % moisture
161 t/h
113 t/h
161 t/h
176 t/h
226 t/h
275 t/h
Exhaust capacity
43 000 Nm³/h
29 000 Nm³/h
48 000 Nm³/h
57 000 Nm³/h
57 000 Nm³/h
77 000 Nm³/h
Filter surface
663 m²
442 m²
737 m²
884 m²
884 m²
1 179 m²
Filter dedusting
Mineral weighing system
Weighing system in collection - or conveying belt conveyor
filler weighing system
differencial weighing system
bitume weighing system
Coriolis massflow system
Mixer tye
twin-shaft paddle mixer with mix dwell time control for filling level
Mixer capacity at 3 % moisture
200 t/h
150 t/h
200 t/h
200 t/h
300 t/h
320 t/h
Mixer capacity at 5 % moisture
180 t/h
120 t/h
180 t/h
200 t/h
250 t/h
300 t/h
Binding agent supply
Optional
Filler supply
Optional
Hot mix storage silo / Compartments
Hot mix storage with scraper conveyor
25 t in1 Compartments, 50 t in 2 Compartments or 100 t in 2 Compartments or 200 t or 300 t in 4 Compartments
Cold recycling to 30 %
Optional : directly into the mixer
Recommendation : directy into the mixer, Alternative : via ring into dryer drum
Hot recycling to 60 %
–
–
–
–
via recycling drum system
Hot recycling over 60 %
–
–
–
–
via recycling drum system
Options
E-Bit, horizontal or vertical configuration According to customer’s wishes : reclaimed and imported filler silos
Mixing with foamed bitumen with Single - phase foaming device, Fibrous granulate addition
66
Technical Specification Cold Mix I + II ( continuous ) Wheel-m.
Stationary / mobile
Cold Mix I
Cold Mix II
200
400
Plant type Max. particle size
80 mm
45 mm
Generator Power
116,5 kW
Operating voltage
400 / 230 V
Fuel consumption at full load
30,2 l/h
400 / 230 V
Aggregate feed Feeder capacity
8 m³
4 x 20 m³
Injection width
3 300 mm
4 000 mm
Feed height
3 900 mm
4 100 mm
Cement scale
160 kg
400 kg
Differential weighing
1,3 up to 11 t/h
3 up to 18 t/h
Cement feed
Bitumen foam feed Frequency - controlled pump and coriolis mass flow meter
3,9 up to 11 t/h
Transport dimensions / weights Length
13 350 mm / 17 550 mm ( without / with prime mover)
Width
2 550 mm
Height
4 000 mm
Weight without prime mover
25 300 kg
Standard container dimensions
Water proportioning Water feed for concrete with control valve and magnetic - inductive flow-meter
1,0 up to 12 m³/h
5 up to 40 m³/h
for bitumen foam with Duoblock water softener, 1 000 l tank and frequencycontrolled pump
78 up to 550 kg/h
Mixer Typ
Twin - shaft paddle mixer with mix dwell time control for filling level
Function Drive
Continuous mixer 45 kW
Delivery belt Options
2 x 45 kW for loading load trucks or for stockpile production
–
Hot mix storage silo 40 t
67
68
Australia Ammann Australia Pty. Ltd. 10 / 25 Depot Street 4014 Banyo, Queensland Tel. + 61 7 3266 6910 info.aau @ ammann - group.com Austria Ammann Austria GmbH Neuhaus 9 4114 Neuhaus Tel. + 43 7232 29 9 44 0 Fax + 43 7232 29 9 44 24 info.aea @ ammann - group.com Benelux Ammann Benelux BV P.O. Box 64 6000 AB Weert Tel. + 31 495 453 111 Fax + 31 495 453 222 info.abx @ ammann - group.com China Ammann Construction Machinery Shanghai Co. Ltd. No.1609, Hui Bin Road Qingpu Industrial Zone 201700 Shanghai Tel: + 86 21 5986 8811 Fax: + 86 21 5986 8800 info.acs @ ammann - group.com Czech Republic Ammann Asphalt GmbH Príkop 6 60200 Brno Tel. + 420 545175940 Fax + 420 545175941 pavel.kucera @ ammann - group.com Germany Ammann Asphalt GmbH Hannoversche Strasse 7 - 9 31061 Alfeld Tel. + 49 5181 760 Fax + 49 5181 25282 info.aad @ ammann - group.com France Ammann France SAS 31 - 33 Rue de Valenton ZI Les Petites Haies 94046 Créteil Cedex Tel. + 33 1 45 17 08 88 Fax + 33 1 45 17 08 90 contact.afr @ ammann - group.com
10 | 2011 | RK / KuD
Great Britain Ammann Equipment Ltd. Bearley Stratford - upon-Avon CV37 OTY Warwickshire Tel. + 44 ( 0 ) 1789 414 525 Fax + 44 ( 0 ) 1789 414 495 info.ael @ ammann - group.com Italy Ammann Italy S.p.A. Via dell´Industria, 1 37012 Bussolengo ( V R ) Tel. + 39 045 676 4911 Fax + 39 045 670 1192 info.ait @ ammann - group.com Kazakhstan Ammann Rep. Office Kazakhstan Dostyk Ave. 188 Office # 603 / 2 Kulan Business Center 050051 Almaty, Kazakhstan Tel. + 7 ( 727 ) 2597563 Fax + 7 ( 727 ) 2597564 info.akz @ ammann - group.com Malaysia Ammann Asia Pacific Suite 32 - 01- 6 8, 32 nd Floor Menara Keck Seng, 203 Jalan Bukit Bintang 55100 Kuala Lumpur Tel. + 60 3 2116 9618 Fax + 60 3 2116 9619 peowaik.tee @ ammann - group.com Poland Ammann Polska Sp.z.o.o. ul. Jutrzenki 84 02-230 Warszawa Tel. + 48 22 33 77 900 Fax + 48 22 33 77 929 info.aep @ ammann - group.com Romania Ammann Group Romania S.R.L. Aleea Tibles nr. 26, parter, sector 6 060233 Bucharest Tel. + 4 021 315 36 24 Fax + 4 021 315 36 25 info.arm @ ammann - group.com
Russia OOO Ammann Russland 1st Volkonsky per, 13, bld.2 127 473 Moscow Tel. + 7 495 933 35 61 Fax + 7 495 933 35 67 info.aru @ ammann - group.com Switzerland Ammann Schweiz AG Eisenbahnstrasse 25 4901 Langenthal Tel. + 41 62 916 66 87 Fax + 41 62 916 66 77 info.aag @ ammann - group.com Scandinavia Ammann Scandinavia ( A SC ) Slagthuset floor 4b room no.10 211 20 Malmö Tel. Office : + 46406998370 Turkey Ammann Teknomak A.S. 1234. Sokak No. 141 Ostim, Ankara 06370 Tel. + 90 312 386 22 11 Fax + 90 312 386 05 45 ankara @ ammann - teknomak.com.tr www.ammann - teknomak.com.tr Ukraine Ammann Ukraine ul. Dimitrowa, 5 03150 Kiev Tel. + 38044 4990455 Fax + 38044 4990456 info.aua @ ammann - group.com United Arab Emirates Ammann NME FZE P.O.Box 293668 Dubai Airport Free Zone - J 05 Dubai Tel. + 97 14 299 14 46 | 7 Fax + 97 14 299 14 49 info.nme @ ammann - group.com www.ammann - group.com
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