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KONE 3000S MonoSpace™ /3000S MiniSpace ™ Panoramic Scenic Car Installation Instruction

KONE 3000S MONOSPACE™/3000S MINISPACE™ PANORAMIC SCENIC CAR

 AM-06.06.023-C  Allrightsreserved. © 2007KONECorporation (-) 2008-03-10 HN

Installation Instruction

 © 2007 KONE KONE Corporation All rights reserved.

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KONE 3000S MonoSpace™ /3000S MiniSpace ™ Panoramic Scenic Car Installation Instruction

Confidentiality Notice This proprietary and confidential document is provided to you only for purposes of installing and/or maintaining KONE products and it may not be used or its contents disclosed for any other purpose without KONE's prior written permission. Neither this document nor its contents may be copied or disclosed to third parties for any reason. KONE reserves the right to prosecute any breach of this obligation. Authorization Notice This publication is for informational purposes only. All persons participating in the installation and/or maintenance of KONE equipment and using these instructions must be qualified to perform such work, are required to have received equipment specific training as specified by KONE and must have KONE Corporation's authorization to install and maintain KONE equipment. DISCLAIMER OF WARRANTIES AND LIABILITIES KONE reserves the right at any time to alter the product design, specifications and procedures reflected in this document. NO STATEMENT CONTAINED IN THIS DOCUMENT IS TO BE CONSTRUED AS A WARRANTY OR CONDITION, EXPRESS OR IMPLIED, AS TO ANY PRODUCT, SPECIFICATION OR PROCEDURE, ITS MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE OR QUALITY, OR AS A MODIFICATION OR REPRESENTATION OF THE TERMS OF ANY PURCHASE AGREEMENT. KONE DISCLAIMS ANY LIABILITY RESULTING FROM OR IN CONNECTION WITH THE USE OR DISCLOSURE OF INFORMATION IN THIS DOCUMENT. KONE HAS NO LIABILITY FOR TYPOGRAPHICAL OR OTHER ERRORS OR OMISSIONS CONTAINED IN THIS DOCUMENT OR ANYONE'S INTERPRETATION OF THE INSTRUCTIONS. THE USER OF THIS DOCUMENT ASSUMES ALL RISKS ASSOCIATED WITH THE USE OR DISCLOSURE OF THIS DOCUMENT. Trademark Notice "KONE, MonoSpace, MiniSpace, EcoDisc, TranSys, Alta, KoneXion, KONE ECO3000 and all other product names are trademarks or registered trademarks of KONE Corporation in various countries."

Copyright Notice Copyright © 2007 KONE Corporation  All rights reserved. No part of the contents of this document may be copied, reproduced or transmitted in any form or by any means, or translated into another language or format, in whole or part, without prior written permission of KONE Corporation.

 © 2007 KONE KONE Corporation All rights reserved.

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KONE 3000S MonoSpace™ /3000S MiniSpace ™ Panoramic Scenic Car Installation Instruction

Confidentiality Notice This proprietary and confidential document is provided to you only for purposes of installing and/or maintaining KONE products and it may not be used or its contents disclosed for any other purpose without KONE's prior written permission. Neither this document nor its contents may be copied or disclosed to third parties for any reason. KONE reserves the right to prosecute any breach of this obligation. Authorization Notice This publication is for informational purposes only. All persons participating in the installation and/or maintenance of KONE equipment and using these instructions must be qualified to perform such work, are required to have received equipment specific training as specified by KONE and must have KONE Corporation's authorization to install and maintain KONE equipment. DISCLAIMER OF WARRANTIES AND LIABILITIES KONE reserves the right at any time to alter the product design, specifications and procedures reflected in this document. NO STATEMENT CONTAINED IN THIS DOCUMENT IS TO BE CONSTRUED AS A WARRANTY OR CONDITION, EXPRESS OR IMPLIED, AS TO ANY PRODUCT, SPECIFICATION OR PROCEDURE, ITS MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE OR QUALITY, OR AS A MODIFICATION OR REPRESENTATION OF THE TERMS OF ANY PURCHASE AGREEMENT. KONE DISCLAIMS ANY LIABILITY RESULTING FROM OR IN CONNECTION WITH THE USE OR DISCLOSURE OF INFORMATION IN THIS DOCUMENT. KONE HAS NO LIABILITY FOR TYPOGRAPHICAL OR OTHER ERRORS OR OMISSIONS CONTAINED IN THIS DOCUMENT OR ANYONE'S INTERPRETATION OF THE INSTRUCTIONS. THE USER OF THIS DOCUMENT ASSUMES ALL RISKS ASSOCIATED WITH THE USE OR DISCLOSURE OF THIS DOCUMENT. Trademark Notice "KONE, MonoSpace, MiniSpace, EcoDisc, TranSys, Alta, KoneXion, KONE ECO3000 and all other product names are trademarks or registered trademarks of KONE Corporation in various countries."

Copyright Notice Copyright © 2007 KONE Corporation  All rights reserved. No part of the contents of this document may be copied, reproduced or transmitted in any form or by any means, or translated into another language or format, in whole or part, without prior written permission of KONE Corporation.

 © 2007 KONE KONE Corporation All rights reserved.

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KONE 3000S MonoSpace™ /3000S MiniSpace ™ Panoramic Scenic Car Installation Instruction

TABLE OF CONTENTS 1

GENER GENERAL AL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2

SAFETY SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

3

TOOLS TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

4

FLOOR FLOORIN ING G THI THICK CKNE NESS SS RES RESERV ERVE E (SS). (SS). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

5

UNPACK UNPACKING ING.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

6

CAR CAR DEL DELIVE IVERY RY OPTI OPTION ONS S . . .. .. .. . .. .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. .. . .. . 8

7

INST INSTALL ALLATI ATION ON METH METHOD OD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1 Flow Flow chart chart of inst install allati ation on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.2 Sling Sling and and car car inst install alled ed as as parts parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.2.1 Installing Installing the the floor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.2.2 Installing side walls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.2.3 Installing front walls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. 9 . 9 10 10 14 17

7.2.4 Installing Installing the the lower canopy canopy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.2.5 Installing Installing the the roof and the the upper canopy canopy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.2.6 Installing Installing the the balustrade balustrade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.2.7 Installing Installing windows windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.2.8 Installing Installing COP COP and ceiling ceiling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.2.9 Installing Installing the the sill profile profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

20 20 24 25 27 29

8

BALANC BALANCIN ING G THE THE CAR CAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

9

APPRO APPROVA VALS LS AND AND VERS VERSIO ION N HIS HISTOR TORY Y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

 © 2007 KONE KONE Corporation All rights reserved.

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KONE 3000S MonoSpace™ /3000S MiniSpace™ Panoramic Scenic Car Installation Instruction

1

GENERAL The installation method described in this instruction has been designed to ensure an efficient, trouble-free installation, whilst maintaining safe working practices. This is a general instruction which can be used for scenic cars for KONE 3000S MonoSpaceTM and KONE 3000S MiniSpaceTM panoramic scenic elevators with: KONE 3000S MonoSpaceTM panoramic scenic elevator  • Rated load 1000 kg • Rated speed 1.0 m/s, 1.6 m/s, 1.75 m/s, 2.0 m/s • Maximum travel 50 m (1.0 m/s) and 75 m (≥1.6 m/s) • Maximum number of floors 24 • MX10/20 machine • V3F18 drive • Sling CF10UP-SCE

 © 2007 KONE Corporation All rights reserved.

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KONE 3000S MiniSpace TM panoramic scenic elevator  • Rated load 1000 kg • Rated speed 1.0 m/s, 1.6 m/s, 1.75 m/s, 2.0 m/s • Maximum travel 75 m (≤1.75 m/s) and 100 m (2.0 m/s) • Maximum number of floors 38 • MX10/20 machine • V3F25 drive • Sling CF10-SCE (TP)

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KONE 3000S MonoSpace™ /3000S MiniSpace ™ Panoramic Scenic Car Installation Instruction

2

SAFETY WARNING

Do not jump on the car roof! Do not step on the wall panels!

• •

• • • • • •

The local safety codes and rules must be obeyed at all times. Follow the method described in this instruction. Do not take shortcuts. If it is necessary to deviate from this method, a safe working method and risk analysis detailing all the required risk reduction measures must be obtained from the supervisor responsible for your installation. Personal safety equipment must be used (safety harnesses, safety goggles, rubber gloves, ear protection, work clothes, helmet, safety shoes, dust mask). You must never work beneath a suspended load no matter how short the time period is. Always use the hoist in accordance with you local regulations. Isolate the working area to keep outside persons away. Use additional safety fences or guarding. Use fall protection systems whenever there is risk of injury from falling. Refer to AM01.03.001. During the installation the car top balustrade height must be 1100 mm in all cases.

 © 2007 KONE Corporation All rights reserved.

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KONE 3000S MonoSpace™ /3000S MiniSpace™ Panoramic Scenic Car Installation Instruction

3

TOOLS Table 1: TOOL Lifting chain, shackles, lifting eyes Sveting pad Drilling machine Spanners U end and ring end  Allen key Rachet 1/2’’ and 1/4’’ Tape measure Screw drivers Hammers Spirit level Pliers

 © 2007 KONE Corporation All rights reserved.

SPECIFICATION Check the car weight and dimensions 2 pcs Drill bit cassette (1.5-12 mm) 13, 17, 19, 24 mm 4, 6 mm Sockets 13, 17, 19, 24 mm L 3.0/5.0 m Flat head Phillips head Steel and rubber   2 pcs, L~500 mm Site cutter, Rope cutter, Long nose

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KONE 3000S MonoSpace™ /3000S MiniSpace ™ Panoramic Scenic Car Installation Instruction

ACCESSORIES DELIVERED NOTE! Use only the bolts and nuts delivered with the car. • Rapid nut 0969 (for wall fixings) • VERBUS-RIPP M6 x 20 bolt and M6 nut (for fixings generally) • KFR 4.2 x 13 (for roof skirting fixings etc.) • Round washer 6.4 x 30 (for sill fixing) • M6 x 16 (for toe guard fixing) • M6 X 30 (for sill profile fixing) • T-bolt M6 x30 (for balustrade fixings) • T-bolt M6 x 45 (for balustrade fixings) • Normal (3M-471 black) and two-sided tape (3M-4930)

4

FLOORING THICKNESS RESERVE (SS)

SS(max.) = 30 mm

 © 2007 KONE Corporation All rights reserved.

Flooring Glue (not for metal floor coatings) Option (1 mm fire plate e.g. in fireman’s elevator) Plywood (9 mm), standard if elevator type is G (goods passenger), option if elevator type is P (passenger) or B (bed passenger)

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KONE 3000S MonoSpace™ /3000S MiniSpace™ Panoramic Scenic Car Installation Instruction

5

UNPACKING •

After unpacking, store parts indoors and protect them. If the parts are left outside, arrange appropriate protection against weather. • Pay extra attention to the handling of the glass parts. • Always use gloves when handling glass or steel panel parts. NOTE!

6

Never handle or lift glass parts so that there is metal and glass against each other.

CAR DELIVERY OPTIONS Car delivery as parts with sling.

 © 2007 KONE Corporation All rights reserved.

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KONE 3000S MonoSpace™ /3000S MiniSpace ™ Panoramic Scenic Car Installation Instruction

7

INSTALLATION METHOD

7.1

Flow chart of installation The following chart describes the procedure for installing the scenic car. Sling and car installed as parts

Floor

Side walls

Front walls

Lower canopy

Roof and upper canopy

Balustrade

Windows

COP and ceiling

Sill profile

Balancing of the car 

 © 2007 KONE Corporation All rights reserved.

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KONE 3000S MonoSpace™ /3000S MiniSpace™ Panoramic Scenic Car Installation Instruction

7.2

Sling and car installed as parts

7.2.1

Installing the floor 

Step 1

Action Check that the car sling platform beams are horizontal. • If necessary, use adjusting shims between the isolation beam and the lower beam.

2

Remove the bolts with square washers from the car sling.

 © 2007 KONE Corporation All rights reserved.

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KONE 3000S MonoSpace™ /3000S MiniSpace ™ Panoramic Scenic Car Installation Instruction

Step 3

Action Lift the car floor into the sling using lifting loops or C-profiles. • There are two lifting holes on one side of the car floor.

4

Check dimension X. • For AMDC1C door, X is 105 mm. • The plumb line is at the landing door sill. • The sill gap is 25 mm.

 © 2007 KONE Corporation All rights reserved.

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KONE 3000S MonoSpace™ /3000S MiniSpace™ Panoramic Scenic Car Installation Instruction

Step 5

Action Re-install the bolts with square washers onto the car sling. • Tighten the bolts to final tightness.

 © 2007 KONE Corporation All rights reserved.

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KONE 3000S MonoSpace™ /3000S MiniSpace ™ Panoramic Scenic Car Installation Instruction

Step 6

Action Check that the floor is horizontal on all planes. • If necessary, use adjusting shims between the isolation beam and the lower beam.

 © 2007 KONE Corporation All rights reserved.

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KONE 3000S MonoSpace™ /3000S MiniSpace™ Panoramic Scenic Car Installation Instruction

7.2.2

Installing side walls NOTE! Before installing car wall panels, lift the car roof into the shaft. Follow the procedure below to lift the car roof into the shaft. Step 1

Action Install the lifting eyes into the C-profiles of the car roof. • Place the lifting eyes so that the car roof will stay horizontal when lifted up.

2 3

Tighten the lifting eyes. Hoist the car roof into the shaft.

 © 2007 KONE Corporation All rights reserved.

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KONE 3000S MonoSpace™ /3000S MiniSpace ™ Panoramic Scenic Car Installation Instruction

Install side wall panels according to the following procedure. Step 1

Action Fix wall panels to the floor, and put bolts into every fixing hole. • Wulock bolt M6 x 20 and Wulock nut M6; or  • Bolt M6 x 20, nut M6, washer M6, and spring washer M6.

2

Fix wall D with bolts and tighten these bolts to final tightness.

 © 2007 KONE Corporation All rights reserved.

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KONE 3000S MonoSpace™ /3000S MiniSpace™ Panoramic Scenic Car Installation Instruction

Step 3

Action Follow the same procedure to install wall B.

 © 2007 KONE Corporation All rights reserved.

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KONE 3000S MonoSpace™ /3000S MiniSpace ™ Panoramic Scenic Car Installation Instruction

7.2.3

Installing front walls

Step 1 2 3 4

Action Remove plastic protection. Remove grease and dust from the front wall. Fix the self-adhesive bases for the cable ties, Fix the front walls with bolts. • Hand tighten the bolts.

Note

NOTE! Fix the front wall bolts and the transom panel bolts beside the  joint. Otherwise the door operator will damage these parts.

  0   1  0

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  0 1  0

  0 1  0

  2  5

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KONE 3000S MonoSpace™ /3000S MiniSpace™ Panoramic Scenic Car Installation Instruction

Step 5

Action Mount the transom panel between the front walls using bolts. • Hand tighten the bolts.

6

If the final floor coating is installed, check the clearance between final floor coating and the transom panel. • The dimension should be HH+4. (HH=Clear height of the door opening) If the final floor coating is not installed, check the clearance between the floor and the transom panel. • The dimension should be HH+4+SS (max. HH+34). (HH=Clear height of the door opening; SS=Flooring thickness reserve) Check that the cross dimension difference is smaller than 2 mm.

7

8

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KONE 3000S MonoSpace™ /3000S MiniSpace ™ Panoramic Scenic Car Installation Instruction

Step 9

Action Tighten all the bolts to final tightness.

Note

NOTE! For side opening door, fix the extension piece(s) to the front walls with self-drilling screws.

 © 2007 KONE Corporation All rights reserved.

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KONE 3000S MonoSpace™ /3000S MiniSpace™ Panoramic Scenic Car Installation Instruction

7.2.4

Installing the lower canopy

Step

Action Install the lower canopy, using the rachet and bolts: • Wulock bolt M6 x 20 and Wulock nut M6; or  • Bolt M6 x 20, nut M6, washer M6, and spring washer M6.

 © 2007 KONE Corporation All rights reserved.

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KONE 3000S MonoSpace™ /3000S MiniSpace ™ Panoramic Scenic Car Installation Instruction

7.2.5

Installing the roof and the upper canopy NOTE! Before installing the roof, make sure that the handrail can be taken into the car through the door opening area. If the door opening area is not big enough, lift handrail into the car before car roof installation. Step 1

Action Hoist the roof onto the top edge of the wall panels.

2

Fasten the roof to the wall panels using bolts. • Wulock bolt M6 x 20 and Wulock nut M6; or  • Bolt M6 x 20, nut M6, washer M6, and spring washer M6.

Note

CAUTION! Use safety harness if there is any risk of falling when you are working from the car roof. Refer to section titled Safety.

 © 2007 KONE Corporation All rights reserved.

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KONE 3000S MonoSpace™ /3000S MiniSpace™ Panoramic Scenic Car Installation Instruction

Step 3

Action Check that the walls are plumb.

 © 2007 KONE Corporation All rights reserved.

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KONE 3000S MonoSpace™ /3000S MiniSpace ™ Panoramic Scenic Car Installation Instruction

Step 4

Action Install the upper canopy, using the rachet and the same bolts as used for lower canopy. For more information on installing the lower canopy, refer to section titled Installing the lower canopy.

 © 2007 KONE Corporation All rights reserved.

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KONE 3000S MonoSpace™ /3000S MiniSpace™ Panoramic Scenic Car Installation Instruction

7.2.6

Installing the balustrade NOTE! For scaffold-less installation using Tirak:  during the installation, the balustrade height must always be 1100 mm in all cases. After removing the Tirak, the balustrade must be adjusted according to the layout drawing/EN81-1 or changed to the final balustrade model with fixed height. Step 1

2

3

Action Check the position of all the equipment for the C-profiles according to the layout drawing. Mount the required number of T-bolts into position in the C-profiles.

Note

Fasten each balustrade support to the roof using T-bolts.

 © 2007 KONE Corporation All rights reserved.

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KONE 3000S MonoSpace™ /3000S MiniSpace ™ Panoramic Scenic Car Installation Instruction

7.2.7

Installing windows CAUTION

Sharp glass edges may damage your fingers. Make sure that there is always rubber sealing between the glass and the frame. Avoid skin contact with the silicon. Always wear rubber gloves when handling silicon. Windows can be installed from inside.

Step 1

Action Install windows into slots of the rib.

 © 2007 KONE Corporation All rights reserved.

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KONE 3000S MonoSpace™ /3000S MiniSpace™ Panoramic Scenic Car Installation Instruction

Step 2

Action When installing windows from inside, tighten all screws.

3

Install the window into the frame. • Check that the sealing covers the whole window. Install fixing plates with screws.

4

5 6

Fix the lower skirting plate. When all windows are installed and fixed, install cover plates on both sides of the rib between windows.

7

Fill the gap with silicon.

 © 2007 KONE Corporation All rights reserved.

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KONE 3000S MonoSpace™ /3000S MiniSpace ™ Panoramic Scenic Car Installation Instruction

Step 8

7.2.8

Action Spread the silicon with fingers. • Wear rubber gloves. • Use water or soap water to make the spreading easier. • If possible, one fitter should stand outside the car and the other fitter inside the car. (USE SAFETY HARNESSES.) • Spread the silicon on both sides at the same time so that the air will come out.

Note

Installing COP and ceiling

Step 1

Action Install the COP to car wall. • Fix screws from outside of the car.

 © 2007 KONE Corporation All rights reserved.

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KONE 3000S MonoSpace™ /3000S MiniSpace™ Panoramic Scenic Car Installation Instruction

Step 2

Action Install the ceiling. • Fix screws from inside of the car onto the car roof.

 © 2007 KONE Corporation All rights reserved.

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KONE 3000S MonoSpace™ /3000S MiniSpace ™ Panoramic Scenic Car Installation Instruction

7.2.9

Installing the sill profile

Step 1

Action Fix the sill front part to the sill back part using bolts. • Hand tighten the bolts. • Wulock bolt M6x20 and Wulock nut M6; or  • Bolt M6x20, nut M6, washer M6, and spring washer M6.

2

Put (M6x30) bolts into the profile slot.

3

Place the profile on the sill front part. • Make sure that the profile is fixed to the sill front part according to the layout drawing. • Tighten the bolts to final tightness.

 © 2007 KONE Corporation All rights reserved.

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KONE 3000S MonoSpace™ /3000S MiniSpace™ Panoramic Scenic Car Installation Instruction

Step 4 5

6

Action Check that the sill profile is level. • If necessary, adjust the sill. Check that the long support profiles of the toe guard are vertical. • If necessary, adjust the sill.

Note

Check that the clearance between the landing sill and the car sill is consistent with the layout drawing.

C  L  E    A R    A N   C  E  

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KONE 3000S MonoSpace™ /3000S MiniSpace ™ Panoramic Scenic Car Installation Instruction

8

BALANCING THE CAR Follow the procedure below to balance the car. Step 1

Action Fit the balancing weights to profiles under the car floor.

2

After hanging all weights, install holders (1) to hold the weights together. • Adjust screws (2) and tighten nuts (3).

 © 2007 KONE Corporation All rights reserved.

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