Aluminum Doors and Windows Procedure

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 AYC-MS-CVL-039  AYC-MS-CVL-039

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PROJECT: INDUSTRIAL SUPPORT FACILITIES Jizan Economic City, Jizan, Kingdom of Saudi Arabia

PROCEDURE FOR ALUMINUM DOORS AND WINDOWS INTALLATION

Level: Area: Grid Reference:

Prepared :

General General General

Reviewed:

Reviewed:

Approved:

AYC

SAUDI ARAMCO

SAFETY

PID

PMT

MOISES TABURA

S. THUSHARA

EDWARDO ESPINOSA

MUSTAFA H. ASAD

QC SUPERVISOR

QC MANAGER

SAFETY MANAGER

PROJECT MANAGER

COMMENTS

APPROVAL

SIGNATURE

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PROCEDURE FOR ALUMINUM DOORS AND WINDOWS INTALLATION I PURPOSE: This procedure defines the method and practices that will be used on installing aluminium doors, windows and louver panels as specified and as shown on the approved references (Drawings (Drawings and Details) for Industrial Support Facilities Buildings EPC-06 at Jizan Economic City. II SCOPE: This procedure is applicable within AYC projects at Industrial Support Facilities Building (ISFB) EPC-06 at Jizan Economic City, Jizan, Jizan, Kingdom of Saudi Arabia. Works shall conform conform to the Project Specifications, applicable Aramco Standards and Product recommendations. III RESPONSIBILITES: a) Site Engineer shall be responsible for the implementation implementation of this Installation Procedure under the direct supervision of the Construction Managers. b) Approved Manufacturer- to supply and install the product c) QC Inspectors shall perform monitoring and inspections during installation process. IV REFERENCES: Project Specification Specificat ion (Aluminum Doors and Windows) Saudi Aramco Engineering Standard (SAES-M-100) (SAES-M- 100) American Society for Testing Testing and Materials (A153, A525, A525, A526, A568, E152) American National Standard Institute (ANSI) Aluminum Association (AA)- designation designation System System for Aluminum Aluminum Finishes (AA-03) Architectural Aluminum Manufacturers Association (AAMA) American Society of Testing and Materials (ASTM) Builders’ Hardware Manufacturers Association (BHMA) Approved Technical Submittal for Aluminum Works (Doors, Windows, Frame Curtain Walls, Glazing, Bullet Proof Glass and Windows & accessories).  Refer Technical Submittal no. ISFB-T AYSA-01045 V QUALITY ASSURANCE Aluminum Doors, Windows and Louver Panels shall be warranted on a single document  by the manufacturer and installer, against defects in materials and workmanship for a given period as described in the Project Specification.         

VI RECOMMENDED MANUFACTURER Technal Aluminum Systems (For Aluminum Doors and Windows) or approved equivalent  Al Jariza Aluminum Plant (For Aluminum Doors and Windows) or approved equivalent  Al Kuhaimi Metal Industries Ltd. (For Finishing Hardwares) or approved equivalent  VII SUBMITTAL REQUIREMENT REQUIREMENT  Manufacturer’s Catalogue Data Shop Drawing  Samples: Two samples of glass 150 X 150 mm size and corner assembly of each each type of  window showing glazing frames, joints and accessories. Certificate of Compliance as per Project Specification requirement 

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 AYC-MS-CVL-039  AYC-MS-CVL-039

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Date

15 MAY, 2017

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PROCEDURE FOR ALUMINUM DOORS AND WINDOWS INTALLATION I PURPOSE: This procedure defines the method and practices that will be used on installing aluminium doors, windows and louver panels as specified and as shown on the approved references (Drawings (Drawings and Details) for Industrial Support Facilities Buildings EPC-06 at Jizan Economic City. II SCOPE: This procedure is applicable within AYC projects at Industrial Support Facilities Building (ISFB) EPC-06 at Jizan Economic City, Jizan, Jizan, Kingdom of Saudi Arabia. Works shall conform conform to the Project Specifications, applicable Aramco Standards and Product recommendations. III RESPONSIBILITES: a) Site Engineer shall be responsible for the implementation implementation of this Installation Procedure under the direct supervision of the Construction Managers. b) Approved Manufacturer- to supply and install the product c) QC Inspectors shall perform monitoring and inspections during installation process. IV REFERENCES: Project Specification Specificat ion (Aluminum Doors and Windows) Saudi Aramco Engineering Standard (SAES-M-100) (SAES-M- 100) American Society for Testing Testing and Materials (A153, A525, A525, A526, A568, E152) American National Standard Institute (ANSI) Aluminum Association (AA)- designation designation System System for Aluminum Aluminum Finishes (AA-03) Architectural Aluminum Manufacturers Association (AAMA) American Society of Testing and Materials (ASTM) Builders’ Hardware Manufacturers Association (BHMA) Approved Technical Submittal for Aluminum Works (Doors, Windows, Frame Curtain Walls, Glazing, Bullet Proof Glass and Windows & accessories).  Refer Technical Submittal no. ISFB-T AYSA-01045 V QUALITY ASSURANCE Aluminum Doors, Windows and Louver Panels shall be warranted on a single document  by the manufacturer and installer, against defects in materials and workmanship for a given period as described in the Project Specification.         

VI RECOMMENDED MANUFACTURER Technal Aluminum Systems (For Aluminum Doors and Windows) or approved equivalent  Al Jariza Aluminum Plant (For Aluminum Doors and Windows) or approved equivalent  Al Kuhaimi Metal Industries Ltd. (For Finishing Hardwares) or approved equivalent  VII SUBMITTAL REQUIREMENT REQUIREMENT  Manufacturer’s Catalogue Data Shop Drawing  Samples: Two samples of glass 150 X 150 mm size and corner assembly of each each type of  window showing glazing frames, joints and accessories. Certificate of Compliance as per Project Specification requirement 

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PROCEDURE FOR ALUMINUM DOORS AND WINDOWS INTALLATION  A

PRODUCT REQUIREMENT  A1. Windows and Frames 1) Windows shall conform to AAMA-101 windows shall be provided with insulating glass units, two part hermetically sealed, as per Project Specification. Required Required sizes and dimensions of window units are shown on the drawings. 2) Window members and louver panels shall be extruded aluminium 6063 -T5 alloy or approved equivalent. All frames shall be carefully machined and fit to hairline  joinery, mechanically mechanically fastened fastened in such a manner manner as to develop develop the strength strength of the  joined member or heli-arc welded welded on welded on on unexposed surfaces. surfaces. Watertight Watertight  joints shall be provided provided at all corners. corners. All screws, screws, fasteners and accessories accessories shall be noncorrosive materials compatible with Aluminum. 3) All sash shall be shall be carefully machined and fit to hairline joinery, mechanically assembled with screws. Sash shall be equipped with adjustable rollers and with appropriate glazing stops, ready to receive glazing. Watertight  joints shall be provided provided at all corners. corners. 4) Main frame and sash members shall have a nominal thickness of not less than 300 mm (±0.2) as per approved submittal no. ISFB-T AY-SA-01045. Minimum thickness of glazing beads shall be 1.6 mm (1/16”). 5) Typical mullion sizes 50 mm X 135 mm; window frame 80 mm X 105 mm (casement fix) as per approved submittal no. ISFB-T AY-SA-01045. 6) Fabricate windows allowing for minimum clearances and shim spacing around perimeter of assembly, yet enabling installation. Develop moisture holes with moisture pattern to exterior. 7) Design shall include a method of weepage to exterior for condenssation or leakage. Sills shall have a minimum of three (3) weep holes per section for the transfer of condensation and leakage of exterior. Weep holes shall be a minimum of 10 mm (3/8”) diameter. Weep holes shall be baffled to prevent water entry under negative pressure. 8) All window units and louver panels shall be weather-stripped. Weather Weather strip material (Plastic, Woven, or Metallic) shall be compatible with aluminium alloy used for frames. Weather stripping shall be installed in retaining groves design as an integral part of the aluminium section. Weather Weather stripping shall be continuous at corners.  A2. Doors

and Frames 1) Framing : a) Material: Aluminum extrusions, 6061 alloy b) Finish: 1. Clear anodized Aluminum, AAMA 611 Class ll 2. Powder Coating: Color – white or as selected by representative. representative. c) Main Frame sizes 50 mm X 135 mm (±0.2) d) Shutter 80 mm X 42 X 3 mm (±0.2) (±0.2) e) Kick Plate 130 mm X 42 mm X 3 mm (±0.2)

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PROCEDURE FOR ALUMINUM DOORS AND WINDOWS INTALLATION 2) Sites, Rails and Mullions: a) Site and Rail Site Lines: 1.5 inches ( 38 mm) sight line, 0.051 inch (1.3 mm) minimum thickness b) Door Bottom Rail: 10 inches (254 mm) sight lines c) Built-In Mullions: 1.5 inches (38 mm) sight lines  A3. Glazing

a) Glass and Glazing shall be as per Project Specification  A4. Finish Hardware

a) All hardware shall be designed for the function of the window and provide a positive closure. Hardware shall be attached with corrosion-resistant fasteners. Hardware shall be accessible for adjustment and replacement from inside building without damaged to windows. b) Provide quality products from Saudi Aramco Approved Manufacturers as per Project Specification. B

EXECUTION B1 Preparation: 1) Verify that the openings are acceptable for installation 2) Do not begin installation until substrates have been properly prepared. B2

Installation: 1) Installation shall be in accordance with the approved installation instructions. 2) Units shall be securely anchored in place to a straight, plumb, and level without distortion. 3) Wood spacers shall not be used in the installation of frames. Only metallic or plastic spacers shall be allowed for positioning the frames in the surrounding structure. 4) Final adjustment for proper operation of the unit shall be made after glazing. 5) Where aluminium surfaces are in contact with, or fastened to dissimilar materials, except stainless steel or zinc, the aluminium surface shall be protected from dissimilar materials as specified in the appendix of AAMA 10. 6) Surfaces in contact with sealants after installation shall not be coated with any type of protective material. 7) After installation, units shall be plumb, level and true to line without warp or rack of frames, anchored securely in place. 8) Tolerances shall be: a) Solid extrusions ±0.16 mm; b) Hollow extrusions ±0.25 mm; c) Overall size tolerances shall be with ±1.6 mm for all dimensions up to 2.0 meters and ±3.2 mm for all dimensions in excess of 2.o meters 9) Finishing hardware: Provide and install the hardware sets specified where indicated on the drawing. Provide specific hardware set and associated doors as per Project Specification.

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PROCEDURE FOR ALUMINUM DOORS AND WINDOWS INTALLATION C 

ADJUSTMENT, CLEANING and PROTECTION C1 Clear surfaces thoroughly prior to installation. C2 Adjustment shall be made to operating sash to assure smooth operation and units shall be weather tight when locked closed. C3 Doors and windows shall be cleaned on both exterior and interior in accordance with manufacturer’s recommendations. Exercise care to avoid damage of the protective coating. C4 Provide protective treatment and other precautions required through the remainder of the construction period, to ensure that frames will be without damage or deterioration at the time of acceptance.

D

DELIVERY, STORAGE and HANDLING D1. Deliver product after space is enclosed and wet work is complete. D2. Doors, windows and louver panels shall be individually wrapped or crated to avoid aluminium to aluminium contact during shipping and shall be protected from weather and damage. D3. Handle the units in a manner to prevent damage to the edges and finish. D4. The units shall be stored in a vertical position above ground and in a dry designated area as close as possible to point of installation D5. Store finishing hardwares in bins in a locked area

VIII QUALITY CONTROL and ACCEPTANCE: Work acceptance shall be in accordance to Approved Installation Procedure, Product Recommendations and applicable Aramco Standards. IX HEALTH, SAFETY and ENVIRONMENT: a) Health, Safety and Environment issues shall be guided by AYC safety procedures and ARAMCO Standard. b) Work area to be kept clean, safe and easily accessible c) Appropriate PPE shall be worn at all times d) Safety talk shall be conducted to remind the workers about the risk involved before commencing the activity X

ATTACHMENT: 

Technical Submittal no. ISFB-T AY-SA-01045