Aircraft Reliability Improvement and Maintenance Management 5 Days In- House Session Proposal facilitated by Mr. S.Nadeem Ahmed
intelliskills
Aircraft Reliability Improvement and Maintenance Management
intelliskills
About the course This Course emphasizes in detail on the background of Aircraft Maintenance Program as part of the operator’s maintenance program and will specifically emphasize on issues related to development, implementation and control of maintenance with additional emphasis on aircraft performance , reliability and cost analysis. Asset Management Concept as applied to Aircraft , its structure and components will be discussed in detail . Maintenance strategy and various concepts may reduce cost, but the integrated to ensure high reliability levels. Continued compliance with the regulatory requirements, while fulfilling the challenges of cost reductions and effective maintenance programs, is of paramount importance. Regulatorty Authorities and Operators should be on the same level of understanding. This course will also provide an insight into such understandings. Within a 5-days period you will be provided with guidance for the implementation of Maintenance Program and will focus on the monitoring task and the relevance of the efficiency of the Maintenance Program, in order to fulfill the regulatory requirements and to avoid unnecessary maintenance cost. Case studies with practical examples will complement this course . Continuing airworthiness is to be delivered by the aircraft Manufacturer for the establishment of an approved aircraft operator’s aircraft maintenance programme and must contain the necessary details, including frequencies, of all maintenance required to be carried out for a safe and economical aircraft peration. Implementation of such aircraft maintenance programmes requires the preparation and planning of the maintenance tasks. These tasks are normally based upon the Maintenance Review Board Report and the Manufacturer’s Maintenance Planning Recommendation as detailed in the Maintenance Planning Document (MPD). In order to establish an operator’s maintenance programme, the tasks and periods (interval/ frequencies) at which each part of the aircraft, engines, APU’s, components, accessories, equipment, instruments, electrical and communication apparatus, and associated systems and installations should be inspected. Such implementation includes the periods at which items as appropriate, should be checked, cleaned, lubricated, replenished, adjusted and tested as well.
Benefits of attending - Understand Aircraft Reliability Engineering and Implement RCM Based Performance , - Functional Reliability and Maintenance Strategies for Aircraft, Systems, Components . - Understanding the development and implementation of Aircraft Reliability and Integration with Maintenance Programs
Who should attend - Airworthiness Inspectors from Civil Aviation Authorities - Airline Maintenance Management Personnel - Service or Design Engineering Personnel - Technical Support Staff - MRO Line and Base Maintenance Staff - Workshop Personnel - Maintenance Planning Personnel - Fleet Managers - Quality Assurance Personnel - Maintenance Program Engineers - Reliability Engineers - Technical Staff from Leasing Companies
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Tel: +6 03 2022 1849
[email protected]
Aircraft Reliability Improvement and Maintenance Management
intelliskills
Course Outline DAY 1
Nego• Aircraft Manufacturers • Data Display and Reporting tiation is a • Aircraft Operators • Monthly Fleet Reliability Report • Regulatory Authorities • Fleet Performance Report , Statistics Summary • Terminologies • NFF , skill Statisticsthskills , Variations , that Critical Failure Report , • Technical Delays and Cancellations the per 100 Departures - General Introduction to Aircraft Maintenance • everyone Dispatch Reliability learns , Delays andon Cancellation • Engine in-flight Shutdowns and Unscheduled Removals • Maintenance Organization requirements job.• ETOPs From early age, kids learn • Maintenance Philosophy • Fleet Corrective Action Status • Maintenance Strategy general how to negotiate with their • Asset Management Concept / What is Reliability DAY 3 • Regulatory Requirements of EASA , FAA parents over what they want and enhance - Data Monitoring - Explanation of Continuing Airworthiness this skill as they learn from their success. Howev • Reliability Analysis • Aircraft Life Cycle • Performance and Parameters as we grow we seem toMeasurement lose that skill and become l • Contents of the Maintenance • Alert Definitions , Status , Exceptions • Types of Maintenance Strategies • Airplane Alerts , Structures successful exactly whatreliability we • FAA and EASA requirements / Comparison in getting • Upper Control Limits & Establishment • Revision of Control Limits , Examples want. Somehow our perspective changes and we develop DAY 2 - Maintenance Program Implementation Unfortunately, - Failure Considerations and Analysis most documents (AD, SBs , ARB, APD, CMR etc.) people are not trained•• Source systematically on negotiations • Definitions , Philosophy Operator’s Maintenance Programme , General Requirements eve • Fail Safe Design Concept Scheduled Maintenance ( Check Intervals, Thresholds, Sample skill can be quite • Checks, • System Configuration and Redundancy Permitted Variation etc.) • Non Redundant Single Path System • Task / Function Codes ( ATA Spec 100 ) beneficial in and both their personal • Redundant Parallel System , Multiple Path System to them • Logistics Man hour planning aspects (Accessand Panels,profes Zones, • Life Cycle Process , Classification of Failures Skills, Tool and Equipment, Material etc.) lives. • Probability (Qualitative and Quantitative) • Maintenance Task Packaging (Blocked Checks, Equalized • Safety Objective Programs, Phased Programmes) • MSG , MSG-2 Maintenance Process and Decision • Maintenance TaskaCards , Computerized ThisLogic course covers wide rangeSystems of topics • MSG-3 Maintenance Tasks and Decision Logic • Maintenance Program Implementation and Development • Failure Effect Categorization Implementationstrategy, Plan, Service Experience, such as(Staggered negotiation gamePeriodic •Time-to-Failure , Failure scenario’s Review, Amendments, Interval Escalations etc) • Unscheduled Removals • Lean Maintenance Concepts and integration with existing theory, programs. - Maintenance Data Collection • psychological Efficiency & Effectiveness oftactics, maintenance Program • Inventory Monitoring to Support Maintenance Program • Prime sources of Information , Data Collection System human emotional • Information Sources and Data Collected - Maintenance Cost • Process Flow Diagram , Pilot Reports and Repeaters states, with a • Delays and Cancellations • Direct and Indirect Cost Associated with Aircraft • Component Removals and Failures , Cannibilzation • Maintenance Cost Baselines close • Service Difficulty / Occurrence Report • Maintenance Contracts – Cost Aspects • Structural Irregularity Report • Maintenance Cost Reporting , Data Analysis l Proposals • Types of Data in Aircraft Operation • Cost Benefit Model , Change - Aircraft Operator / Aviation
- Reporting Schemes
• Data Analysis Techniques , Six Sigma Tools • Weibull Anlaysis , Distribution Fitting for Data’s
• Cost Analysis
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Tel: +6 03 2022 1849
[email protected]
Aircraft Reliability Improvement and Maintenance Management
intelliskills
Course Outline DAY 4
DAY 5
- Engineering Maintenance Procedures / Standards
- Maintenance Organization Exposition
• Airworthiness Management
• Documents / manuals
. Functions , Duties and Responsibilities . Processes and Documents . Maintenance Program & Reliability . Technical Record and Documentation . Check Package Evaluation ( Case Study )
. Overall Exposition manual . Engineering procedures manual . Associate maintenance procedures . Reliability Reports • Human Factors in Aviation Maintenance Organization
• Line Maintenance
. Human behavior . Change Management / Culture . Understanding Human error factors . No Blaming culture
. Functions , Duties and Responsibilities . Processes and Documents . Fleet Specific Checks . LM Planning & execution -Main base -Outstations . Quality Monitoring of LM
• Case Studies . Reliability Improvement ( Example ) . Regulatory Requirements for Continued Airworthiness . Continued Airworthiness Management Organization . Maintenance Planning (Case Study / workshop ) . Maintenance Cost Analysis (Workshop)
• Base Maintenance . Functions , Duties and Responsibilities . Processes and Documents . Checks Planning thru Schedules . Checks execution and monitoring . Quality Assurance
Conclusion
• Maintenance Planning . Functions , Duties and Responsibilities . Processes and Documents . Rotable Planning . Materials management . Repair Abroad (Shedules and Check Planning)
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Tel: +6 03 2022 1849
[email protected]
Aircraft Reliability Improvement and Maintenance Management
intelliskills
Trainer Profile: S. Nadeem Ahmed V Aero Power Plants Engineer Msc Engg (PP) / BE Mech. Engg. Six Sigma MBB (USA)
Negotiation Mr. S.Nadeem Ahmed has 20 years plus of diverse engineering experience in Industrial is a sectors as a Mechanical Engineer with Manufacturing and Engineering MRO Industry. For the past 15 years, he has worked with PKEngineering MRO facilityskill on Maintenance thskills that Repair, Overhaul, Testing and Evaluation of Turbo Machinery including Aero and Aero derivative Gas Turbine Power Plants and has diversified experience on General Electric, everyone learns on the Rolls Royce and Pratt & Whitney Machines. job. From early age, kids learn As an international conference speaker & trainer globally addressing Gas Turbine Power Plants, Rotating equipment, Reliability engineering & lean Six Sigma topics, he has also trained professionals in the same area within and outside his hownumerous to negotiate with their organization. Nadeem has also provisioned Process companies (Power Generation, Oil and Gas etc) on Effective Reliability Improvement Programs, Maintenance Management Strategies, Lean Maintenance and Six Sigma Process Improvement parents over what they want and enhance Strategies integrating the same with reliability solutions. He holds a Masters in Mechanical Engineering with Major in Thermal Power Systems Engineering, is a Certified Six Sigma Master Black Belt from USA & is well versed with the Quality, Six Sigma this skill as they learn from their success. Howev and Power Plant Equipment Reliability Analysis Software’s. as we grow we seem to lose that skill and become l Key Specialties / Competencies in getting exactly what we - Aircraft Life Cycle Asset successful Management Strategies - Aircraft Asset Management Standards Implementations want. Somehow our perspective - RCM based Maintenance & Reliability Program Development and implementation. changes and we develop - Aircraft Reliability Analysis & Risk Based Studies. most - Work-scopeUnfortunately, Optimization on Aero and Aero derivative Power Plants Maint. Repair & Overhaul - Aircraft Equipment Failure Analysis RCAs, RBD Modeling, FMECA, RCM Program etc. - RAM / RCM Studypeople for Aircraft, LRUs, PM Program optimization areSystems not etc. trained systematically on negotiations eve - Focused Lean Six Sigma Trainings (Upto Black Belt Level) for Aircraft Maintenance and Reliability Professionals. - Lean Six Sigma Implementation in Aviation skill can beMROs quite beneficial to them in both their personal and profes lives. This course covers a wide range of topics such as negotiation strategy, game theory, psychological tactics, human emotional states, with a close l
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Tel: +6 03 2022 1849
[email protected]
Aircraft Reliability Improvement and Maintenance Management
intelliskills
Proposal Details: Project Customized
Customized Training on Aircraft Maintenance Management
Proposed Workshop
Aircraft Reliability Improvement and Maintenance Management
NegoDate (s) TBA tiation is a Venue Client Site skill thskills that Mode of Delivery 5 days Workshop @ 24 participants everyone learns on the Facilitator Mr. S. Nadeem Ahmed job. From early age, kids learn Duration 5 full day how to negotiate with their Workshop Schedule 9:00 a.m to 5:00 p.m parents over what they want and enhance This customised workshop is designed to offer the expected theoretical , Modus Operandi this skillof as they learn from success. Howev understanding the subject matter. In addition, theorytheir will be effectively translated in practice through a unique blend of Open Dialog Syndicated s as we grow wetransfer, seem to lose that skillofand become l Exercises, Knowledge Application Sessions and Sharing Best Practices Startegies. Participants will be engaged in a dynamic and interactive workshopin environment whereexactly their own issues and experience successful getting what we will be an important part of the discussion and learning. bad habits. want. Somehow our perspective changes and we develop Method of Learning Based on proven techniques and principles, that can be implemented as soon as Unfortunately,participants mostreturn to their workplace. Personalized - This workshop is designed to allow maximum interaction though thispeople are not trained systematically on negotiations eve and participation. A combination of class lectures and exercises contribute to the personalized skill can be quitelearning process. Solutions Oriented - The hands-on exercises and consultative sessions onal beneficial to them in both their personal and profes provide a unique forum to address chronic concerns lives. Medium of Communication English This course covers a wide range of topics such as negotiation strategy, game theory, psychological tactics, human emotional states, with a close l
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Tel: +6 03 2022 1849
[email protected]
Aircraft Reliability Improvement and Maintenance Management
intelliskills
Proposal Details Intellectual Property Rights
All course material, handouts, power point presentation and other learning aids used during the course are strictly the Facilitator’s and IntelliSkills Sdn Bhd’s intellectual property. No part of the course materials, handouts, power point presentations and other learning aids may be reproduced or transmitted in any form or by any means, electronics or mechanical, including photocopying, recording or by any information storage and retrieval system, without prior consent of the trainer or IntelliSkills Sdn Bhd.
Total Fee Structure
A fee of USD 20,000.00 is imposed for the 5 days session. Fee quoted is based on maximum of 24 participants with possibility of rotation among your engineers or officials.
Important
Fees quoted above INCLUDES Trainer’s fee, trainer’s logistics and accommodation, one master copy of course documentation and certificate of attendance. EXCLUDE venue cost, trainer’s meal, luncheon, refreshment expenses, course documentation duplication and workshop AV equipment rental. All these must be absorbed by the client.
Payment
i. 50% payment required upon confirmation in order for us to begin preparations. ii.Balance of 50% of the fee payable TWO weeks before the actual event date iii.Payment to be made through Telegraphic Transfer or Cheque to: IntelliSkills Sdn Bhd.
Cancellation
A cancellation fee of 50% of the professional fee is imposed once this proposal is accepted
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Tel: +6 03 2022 1849
[email protected]
Aircraft Reliability Improvement and Maintenance Management
intelliskills
INTEREST FORM I am interested in organising the in-house training session with customized traininig agenda. Please contact me for further discussion.
Negotiation is a Contact Details skill thskills that everyone learns on the Name : Mr/Ms/Mrs job. From early age, kids learn Job Title : how to negotiate with their Department : parents over what they want and enhance this skill as they learn from their success. Howeve Company : as we grow we seem to lose that skill and become le Telephone : successful in getting exactly what we Handphone: want. Somehow our perspective changes and we develop Email : Unfortunately, most Address : people are not trained systematically on negotiations even Area of focus : skill can be quite beneficial to them in both their personal and profes lives. This course covers a wide range of topics such as negotiation strategy, game theory, Easy ways to send us your enquiry psychological tactics, human emotional Online : www.intelliskills.com.my states, with a Email :
[email protected] close Phone : + 6 03 2022 1849 l
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Tel: +6 03 2022 1849
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