Air Check Book from ATSG

1st Printing November, 2011

PASSAGE ID / AIR CHECK INTRODUCTION This manual covers passage identification for the purpose of air checking the bands and clutches of many domestic and foreign transmissions and transaxles. Not all passages are easily checked with out the assistance of a test plate but the passages are identified for informational purposes.

No part of any ATSG publication may be reproduced, stored in any retrieval system or transmitted in any form or by any means, including but not limited to electronic, mechanical, photocopying, recording or otherwise, without written permission of Automatic Transmission Service Group. This includes all text illustrations, tables and charts.

The information contained in this booklet has been carefully compiled from industry sources known for their reliability, but ATSG does not guarantee its accuracy. Copyright © ATSG 2011

WAYNE COLONNA

DALE ENGLAND

TECHNICAL CONSULTANT

TECHNICAL CONSULTANT

PETER LUBAN

JIM DIAL

TECHNICAL CONSULTANT

TECHNICAL CONSULTANT

GERALD CAMPBELL

ED KRUSE

TECHNICAL CONSULTANT

TECHNICAL CONSULTANT

JON GLATSTEIN

GREGORY LIPNICK

TECHNICAL CONSULTANT

TECHNICAL CONSULTANT

GREG CATANZARO

DAVID CHALKER

TECHNICAL CONSULTANT

TECHNICAL CONSULTANT

AUTOMATIC TRANSMISSION SERVICE GROUP 18635 S.W. 107 AVENUE CUTLER BAY, FLORIDA 33157 (305) 670-4161

1

A I R C H E C K B OOK

INDEX CHRYSLER 45RFE / 545RFE........................................................................................................................... 5 42RE / 44RE / 46RE / 47RE / 48RE / A500 / A518 / A618............................................................ 6 62TE.............................................................................................................................................. 7 68RFE........................................................................................................................................... 8 404-413-470-670........................................................................................................................... 9 727-904......................................................................................................................................... 10 AW4............................................................................................................................................... 11 JF011E.......................................................................................................................................... 12 FORD 4F20E............................................................................................................................................ 13 4F27E/FNR5................................................................................................................................. 14 4R-5R55E...................................................................................................................................... 15 4R100/E4OD................................................................................................................................. 16 5R55N........................................................................................................................................... 17 5R55S/W........................................................................................................................................ 18 5R110W.......................................................................................................................................... 19 6R60 / 6R80................................................................................................................................... 20 6R140............................................................................................................................................ 21 A4LD............................................................................................................................................. 22 AF40-6/FORD 500........................................................................................................................ 23 AOD.............................................................................................................................................. 24 AODE/4R70W/4R75E................................................................................................................... 25 ATX................................................................................................................................................ 26 AX4N / 4F50N............................................................................................................................... 27 AXOD............................................................................................................................................ 28 AXODE / AX4S.............................................................................................................................. 29 C3.................................................................................................................................................. 30 C4/C5............................................................................................................................................ 31 C6.................................................................................................................................................. 32 CD4E............................................................................................................................................. 33 F4EAT / F4AEL / F4EIII.............................................................................................................. 34 GF4AEL / G4AEL / G4AHL / GF4EAT......................................................................................... 35

AUTOMATIC TRANSMISSION SERVICE GROUP 18635 S.W. 107 AVENUE CUTLER BAY, FLORIDA 33157 (305) 670-4161 Copyright © ATSG 2011

2

A I R C H E C K B OOK

INDEX GENERAL MOTORS 3L30 / 180.................................................................................................................................... 36 3L80 / 400.................................................................................................................................... 37 3T40 / 125C................................................................................................................................. 38 4L30E........................................................................................................................................... 39 4L60/65/70E................................................................................................................................. 40 4L80E........................................................................................................................................... 41 4T40E........................................................................................................................................... 42 4T60E .......................................................................................................................................... 43 4T65E........................................................................................................................................... 44 4T80E........................................................................................................................................... 45 5L40E........................................................................................................................................... 46 6L80............................................................................................................................................. 47 200-4R.......................................................................................................................................... 48 200C............................................................................................................................................. 49 325................................................................................................................................................ 50 325-4L.......................................................................................................................................... 51 350C............................................................................................................................................. 52 440-T4 / 4T60............................................................................................................................... 53 700-R4.......................................................................................................................................... 54 AF33-5 / AW55-50....................................................................................................................... 55 ALLISON 1000/2000................................................................................................................... 56 MX-17........................................................................................................................................... 57 SATURN 1st DESIGN TAAT......................................................................................................... 58 SATURN 2nd DESIGN TAAT....................................................................................................... 59 IMPORT 4HP18.......................................................................................................................................... 60 4HP22 / 4HP24............................................................................................................................ 61 5HP19.......................................................................................................................................... 62 5HP19-FL.................................................................................................................................... 63 5HP24.......................................................................................................................................... 64 5HP30.......................................................................................................................................... 65 6HP26.......................................................................................................................................... 66 722.6............................................................................................................................................. 67 722.8............................................................................................................................................. 68 722.9............................................................................................................................................. 69 AW450-43LE................................................................................................................................ 70 AW81-40LE.................................................................................................................................. 71 HONDA HYBRID SZCA.............................................................................................................. 72 HONDA M4VA............................................................................................................................. 73

AUTOMATIC TRANSMISSION SERVICE GROUP 18635 S.W. 107 AVENUE CUTLER BAY, FLORIDA 33157 (305) 670-4161 Copyright © ATSG 2011

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A I R C H E C K B OOK

INDEX HYUNDAI A5HF1/F5A5A........................................................................................................... 74 JF506E......................................................................................................................................... 75 JR710E......................................................................................................................................... 76 KF100 / F3A................................................................................................................................. 77 KIA A4CF2................................................................................................................................... 78 MAZDA RC4A-EL........................................................................................................................ 79 MITSUBISHI AS68RC.................................................................................................................. 80 MITSUBISHI F4A20 / F4A30 / KM170 / KM171 / KM175 / KM176 / KM177........................... 81 MITSUBISHI JF011E / F1CJA..................................................................................................... 82 MITSUBISHI F4A51.................................................................................................................... 83 MITSUBISHI R4A51 / R5A51...................................................................................................... 84 NISSAN L3N71B........................................................................................................................... 85 NISSAN L4N71B........................................................................................................................... 86 NISSAN N4AEL............................................................................................................................ 87 NISSAN RE4FO2A....................................................................................................................... 88 NISSAN RE5RO5A....................................................................................................................... 89 NISSAN RL3FO1A........................................................................................................................ 90 NISSAN RL4FO2A........................................................................................................................ 91 NISSAN RL4FO3A/V..................................................................................................................... 92 NISSAN RL4RO1A / RE4RO1A / JR403E / RE4RO3A / R4A-EL................................................ 93 SUBARU 3 SPEED....................................................................................................................... 94 SUBARU 4 SPEED....................................................................................................................... 95 SUBARU PHASE II...................................................................................................................... 96 SUBARU PHASE II VERSION II................................................................................................. 97 TOYOTA A40................................................................................................................................ 98 TOYOTA A140.............................................................................................................................. 99 TOYOTA A340.............................................................................................................................. 100 TOYOTA A761E............................................................................................................................ 101 TOYOTA U140/U240.................................................................................................................... 102 TOYOTA U150/250....................................................................................................................... 103 TOYOTA U660E........................................................................................................................... 104 VOLVO 50-42LE...........................................................................................................................105 VW 010-003................................................................................................................................. 106 VW 01M........................................................................................................................................ 107 VW 09D........................................................................................................................................ 108 VW 09G........................................................................................................................................ 110 VW 096......................................................................................................................................... 111 VW DSG-02E................................................................................................................................ 112

AUTOMATIC TRANSMISSION SERVICE GROUP 18635 S.W. 107 AVENUE CUTLER BAY, FLORIDA 33157 (305) 670-4161 Copyright © ATSG 2011

4

Technical Service Information CHRYSLER 45 / 545RFE

OVERDRIVE CLUTCH

UNDERDRIVE CLUTCH

REVERSE CLUTCH

4TH CLUTCH

2ND CLUTCH

LINE PRESSURE LOW/REVERSE CLUTCH Copyright © 1999 ATSG

AUTOMATIC TRANSMISSION SERVICE GROUP

5

Technical Service Information CHRYSLER 42 / 44 / 46 / 47 / 48RE / A500 / A518 / A618

FRONT (DIRECT) CLUTCH APPLY FRONT SERVO RELEASE

PUMP SUCTION

PUMP PRESSURE

REAR (FORWARD) CLUTCH APPLY TO CONVERTER FROM CONVERTER TO COOLER

FRONT SERVO APPLY REAR SERVO APPLY

LINE PRESSURE TO ACCUM. CONTROL PRESSURE TO 1-2 ACCUM.

OVERDRIVE CLUTCH APPLY OVERDRIVE CLUTCH PRE-FILL

Copyright © 2011 ATSG

6

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information CHRYSLER 62TE

UD 2-4 L/R ACCUMULATOR ACCUMULATOR ACCUMULATOR

UD

REV

2-4 L/R

OD

L/R PRESSURE PASSAGE SEALED BY PAN

LC ACCUMULATOR MAIN LINE PRESSURE TAP

PARK ROD CYLINDER

OD ACCUMULATOR

DC ACCUMULATOR

Copyright © 2011 ATSG

AUTOMATIC TRANSMISSION SERVICE GROUP

7

Technical Service Information CHRYSLER 68RFE

OVERDRIVE CLUTCH

UNDERDRIVE CLUTCH

REVERSE CLUTCH

4TH CLUTCH

2ND CLUTCH

LINE PRESSURE LOW / REVERSE CLUTCH Copyright © 2011 ATSG

8

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information CHRYSLER 404 / 413/ 470 / 670

KICK DOWN SERVO OFF FROM TORQUE CONVERTER

TO COOLER

KICK DOWN SERVO ON

ACCUM OFF ACCUM ON

TO TORQUE CONVERTER LOW-REVERSE APPLY

REAR CLUTCH APPLY FRONT CLUTCH APPLY PUMP PRESSURE

PUMP SUCTION

GOVERNOR PRESSURE

LINE PRESSURE TO GOVERNOR

GOVERNOR PRESSURE

Copyright © 2011 ATSG

AUTOMATIC TRANSMISSION SERVICE GROUP

9

Technical Service Information CHRYSLER 727 / 904

FRONT SERVO APPLY FRONT SERVO RELEASE

REAR SERVO APPLY

PUMP SUCTION

LINE PRESSURE TO ACCUMULATOR

PUMP PRESSURE FRONT CLUTCH APPLY REAR CLUTCH APPLY

TO CONVERTER GOVERNOR PRESSURE FROM CONVERTER TO GOVERNOR TO COOLER

Copyright © 2011 ATSG

10

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information CHRYSLER JEEP AW4 1ST / REVERSE BRAKE FEED

2ND BRAKE FEED

2ND COAST BRAKE FEED

OVERDRIVE BRAKE FEED

OVERDRIVE DIRECT CLUTCH

DIRECT CLUTCH FEED

FORWARD CLUTCH FEED

OVERDRIVE CLUTCH ACCUMULATOR HOLE (BLOCK HOLE WHEN CHECKING DIRECT CLUTCH) Copyright © 2011 ATSG

AUTOMATIC TRANSMISSION SERVICE GROUP

11

Technical Service Information DODGE JF011E

TO PRESSURE TAPS

FORWARD CLUTCH

LUBE

REVERSE CLUTCH

TCC RELEASE

PRIMARY PULLEY

TCC APPLY

SECONDARY PULLEY

LUBE

PUMP INLET

PUMP OUTLET

Copyright © 2011 ATSG

12

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information FORD 4F20E

TCC RELEASE 3-4 CLUTCH APPLY

TCC APPLY

PUMP DISCHARGE REVERSE CLUTCH APPLY PUMP SUCTION DIFF LUBE HOLE 4TH GEAR BAND APPLY 2ND GEAR BAND APPLY 2-4 BAND RELEASE

LOW/REVERSE CLUTCH APPLY COAST CLUTCH APPLY FORWARD CLUTCH APPLY

Copyright © 2011 ATSG

AUTOMATIC TRANSMISSION SERVICE GROUP

13

Technical Service Information FORD 4F27E / FNR5 TCC RELEASE PUMP INLET

FWD CLUTCH

TCC APPLY

PUMP OUTLET

LINE PRESSURE FROM MANUAL VALVE TO SECONDARY VALVE BODY (FNR ONLY)

L/R CLUTCH APPLY 2/4 BAND APPLY ACCUMULATOR FWD CLUTCH ACCUMULATOR 2/4 BAND RELEASE

LUBE (FNR ONLY)

2/4 BAND APPLY REVERSE CLUTCH APPLY

3-4 CLUTCH APPLY

FNR5 ONLY DIRECT 5TH CLUTCH

REDUCTION BRAKE CLUTCH

REVERSE CLUTCH PRESSURE TO SECONDARY VB

LINE PRESSURE TO SECONDARY VB Copyright © 2011 ATSG

14

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information FORD 4R44E / 4R55E / 5R44E / 5R55E EXTENSION HOUSING LUBE

INT SERVO RELEASE LUBE

INT SERVO APPLY

OD SERVO RELEASE

DIRECT CLUTCH APPLY OD SERVO APPLY

FORWARD CLUTCH APPLY

COAST CLUTCH APPLY

Copyright © 2011 ATSG

AUTOMATIC TRANSMISSION SERVICE GROUP

15

Technical Service Information FORD 4R100 / E4OD LOW/REVERSE CLUTCH

INTERMEDIATE LUBE

DIRECT CLUTCH

FORWARD CLUTCH

16

COAST CLUTCH

OVERDRIVE CLUTCH

AUTOMATIC TRANSMISSION SERVICE GROUP

INTERMEDIATE CLUTCH Copyright © 2011 ATSG

Technical Service Information FORD 5R55N

DIRECT CLUTCH APPLY

SUPPORT SEAL AND SPRING

LUBE

INTERMEDIATE CLUTCH APPLY FORWARD CLUTCH APPLY

COAST CLUTCH APPLY

OD SERVO APPLY

OD SERVO RELEASE

INT SERVO APPLY

INT SERVO RELEASE

REVERSE SERVO HOUSING SERVO APPLY

Copyright © 2011 ATSG

AUTOMATIC TRANSMISSION SERVICE GROUP

17

Technical Service Information FORD 5R55S/W DIRECT CLUTCH APPLY

LUBE

FORWARD CLUTCH APPLY

COAST CLUTCH APPLY

OD SERVO APPLY

OD SERVO RELEASE

INT SERVO APPLY

INT SERVO RELEASE

REVERSE SERVO HOUSING LOW APPLY

REVERSE APPLY

Copyright © 2011 ATSG

18

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information FORD 5R110W

OVERDRIVE CLUTCH

COAST CLUTCH

INTERMEDIATE CLUTCH

DIRECT CLUTCH

FORWARD CLUTCH

LOW/REVERSE CLUTCH

Copyright © 2011 ATSG

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19

Technical Service Information FORD 6R60 / 6R80

LOCKUP APPLY

A CLUTCH

TO COOLER PUMP SUCTION E CLUTCH

PUMP OUTPUT LOCKUP RELEASE

D1 C BRAKE CLUTCH

B CLUTCH

D2*

*Do not air check the D1 Clutch through the D2 passage. The D2 is a cancel circuit for the D1 Clutch Piston, this helps to release the D1 Clutch, it acts like a balance piston.

Copyright © 2011 ATSG

20

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information TCC RELEASE

4-5-6 CLUTCH

FORD 6R140 1-2-3-4 CLUTCH

3-5-R CLUTCH

TCC APPLY REGULATED TCC APPLY

2-6 CLUTCH

LOW/REVERSE CLUTCH

LOW/REVERSE CLUTCH Copyright © 2011 ATSG

AUTOMATIC TRANSMISSION SERVICE GROUP

21

Technical Service Information FORD A4LD

FORWARD CLUTCH FEED TO GOVERNOR

LOW AND REVERSE SERVO APPLY

LOW AND REVERSE SERVO RELEASE

INTERMEDIATE SERVO RELEASE

FORWARD CLUTCH APPLY

REVERSE/HIGH CLUTCH APPLY

INTERMEDIATE SERVO APPLY

OVERDRIVE SERVO RELEASE

COAST CLUTCH APPLY

OVERDRIVE SERVO APPLY

Copyright © 2011 ATSG

22

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information FORD 500 / AF40-6

TCC APPLY TCC RELEASE LINE PRESSURE

C1 LUBE

C2

C3 LUBE PUMP OUTLET

B2

PUMP RETURN

SERVO APPLY

Copyright © 2011 ATSG

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23

Technical Service Information FORD AOD DIRECT CLUTCH

FORWARD CLUTCH

REVERSE CLUTCH

NOTE: LOW/REV AND O.D. SERVOS CAN'T BE CHECKED WITHOUT A TEST PLATE

INTERMEDIATE CLUTCH Copyright © 2011 ATSG

24

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information FORD AODE / 4R70W / 4R75E DIRECT CLUTCH

FORWARD CLUTCH

REVERSE CLUTCH

NOTE: LOW/REV AND O.D. SERVOS CAN'T BE CHECKED WITHOUT A TEST PLATE

INTERMEDIATE CLUTCH Copyright © 2011 ATSG

AUTOMATIC TRANSMISSION SERVICE GROUP

25

Technical Service Information FORD ATX

SERVO APPLY SERVO APPLY BOOST

SERVO RELEASE DIRECT CLUTCH CONVERTER IN

INTERMEDIATE CLUTCH REVERSE CLUTCH

GOVERNOR PRESSURE GOVERNOR FEED

Copyright © 2011 ATSG

26

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information FORD AX4N / 4F50N

OD SERVO

INTERMEDIATE CLUTCH DIRECT CLUTCH FORWARD CLUTCH

REVERSE CLUTCH LOW/INTERMEDIATE CLUTCH

COAST BAND

Copyright © 2011 ATSG

AUTOMATIC TRANSMISSION SERVICE GROUP

27

Technical Service Information FORD AXOD

OD SERVO INTERMEDIATE CLUTCH DIRECT CLUTCH FORWARD CLUTCH REVERSE CLUTCH

LOW / INTERMEDIATE BAND RELEASE REAR LUBE

GOVERNOR LOW / INTERMEDIATE BAND APPLY

Copyright © 2011 ATSG

28

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information FORD AXODE / AX4S

OD SERVO APPLY

INTERMEDIATE CLUTCH DIRECT CLUTCH FORWARD CLUTCH

REVERSE CLUTCH

LOW / INTERMEDIATE BAND APPLY

LOW / INTERMEDIATE BAND RELEASE

Copyright © 2011 ATSG

AUTOMATIC TRANSMISSION SERVICE GROUP

29

Technical Service Information FORD C3

FRONT SERVO APPLY

DIRECT CLUTCH TO PUMP

FORWARD CLUTCH

FRONT SERVO RELEASE

FROM PUMP

GOVERNOR FEED REAR SERVO APPLY REAR SERVO RELEASE

30

GOVERNOR RETURN

AUTOMATIC TRANSMISSION SERVICE GROUP

Copyright © 2011 ATSG

Technical Service Information FORD C4 / C5

INTERMEDIATE SERVO RELEASE

PUMP IN

REVERSE-HIGH CLUTCH

FORWARD CLUTCH

CONVERTER IN

PUMP OUT

INTERMEDIATE SERVO APPLY

CONTROL PRESSURE TO TV VALVE TV PRESSURE TO VALVE BODY TV VALVE EXHAUST

GOVERNOR PRESSURE TO VALVE BODY

CONTROL PRESSURE TO GOVERNOR

LOW REVERSE SERVO

Copyright © 2011 ATSG

AUTOMATIC TRANSMISSION SERVICE GROUP

31

Technical Service Information FORD C6

REVERSE-HIGH APPLY

FORWARD CLUTCH APPLY

PUMP SUCTION

CONVERTER CHARGE

SERVO RELEASE

SERVO APPLY

PUMP PRESSURE

LOW/REVERSE CLUTCH APPLY

TV PRESSURE LINE PRESSURE TV PRESSURE EXHAUST

GOVERNOR PRESSURE OUT

CONTROL PRESSURE GOVERNOR

Copyright © 2011 ATSG

32

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information FORD CD4E

CONVERTER CLUTCH BYPASS

DIFFERENTIAL LUBE

FRONT LUBE CONVERTER TURBINE

REVERSE CLUTCH FORWARD CLUTCH DIRECT CLUTCH COAST CLUTCH

CONVERTER IMPELLER TO COOLER

LOW/REVERSE CLUTCH

SERVO RELEASE

SERVO APPLY

Copyright © 2011 ATSG

AUTOMATIC TRANSMISSION SERVICE GROUP

33

Technical Service Information FORD F4EAT / F4AEL / F4EIII N-R ACCUMULATOR N-D ACCUMULATOR

COAST CLUTCH

REVERSE CLUTCH

LOW/REVERSE CLUTCH

FORWARD CLUTCH

THROTTLE PRESSURE

3-4 CLUTCH

2-4 BAND RELEASE

2-4 BAND APPLY

ACCUMULATOR Copyright © 2011 ATSG

34

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information FORD GF4AEL / GF4EAT / G4AEL / G4AHL

2-3 ACCUMULATOR

OIL COOLER

COAST CLUTCH

CONVERTER FRONT CHAMBER

CONVERTER REAR CHAMBER

REVERSE CLUTCH FORWARD CLUTCH

3-4 CLUTCH

LOW/REVERSE BRAKE

2-4 BRAKE APPLY

2-4 BRAKE RELEASE

Copyright © 2011 ATSG

AUTOMATIC TRANSMISSION SERVICE GROUP

35

Technical Service Information GM 3L30 / 180C

GOVERNOR

SERVO APPLY

REVERSE CLUTCH

3RD CLUTCH 2ND CLUTCH

Copyright © 2011 ATSG

36

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information GM 3L80 / 400

DIRECT (REVERSE) FORWARD CLUTCH INTERMEDIATE

LOW REVERSE

DIRECT (3RD)

Copyright © 2011 ATSG

AUTOMATIC TRANSMISSION SERVICE GROUP

37

Technical Service Information GM 3T40 / 125C

FORWARD CLUTCH

3RD / REVERSE DIRECT CLUTCH

INTERMEDIATE BAND

LOW / REVERSE CLUTCH

Copyright © 2011 ATSG

38

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information GM 4L30E REVERSE

4TH CLUTCH

REVERSE 3RD CLUTCH CLUTCH

2ND CLUTCH

OVERRUN CLUTCH

2ND CLUTCH

SERVO RELEASE

SERVO APPLY

Copyright © 2011 ATSG

AUTOMATIC TRANSMISSION SERVICE GROUP

39

Technical Service Information GM 4L60 / 65 / 70E REVERSE

LO/REVERSE

2ND APPLY

SERVO RELEASE 4TH APPLY

REVERSE INPUT

3-4 CLUTCH

FORWARD CLUTCH

OVERRUN

Copyright © 2011 ATSG

40

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information GM 4L80E

3RD/REVERSE LOW/REVERSE BAND APPLY 2ND CLUTCH REVERSE

4TH CLUTCH FORWARD CLUTCH

OVERRUN CLUTCH

Copyright © 2011 ATSG

AUTOMATIC TRANSMISSION SERVICE GROUP

41

Technical Service Information GM 4T40 / 4T45E

COAST CLUTCH REVERSE CLUTCH

2ND CLUTCH

DIRECT CLUTCH

FORWARD CLUTCH

LOW/REVERSE BAND (LOW)

2-4 BAND (4TH)

2-4 BAND (2ND)

LOW/REVERSE BAND (REVERSE)

Copyright © 2011 ATSG

42

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information GM 4T60E

REVERSE SERVO

INPUT CLUTCH 3RD CLUTCH 4TH CLUTCH

2ND CLUTCH

FORWARD SERVO

MANUAL 2-1 SERVO

Copyright © 2011 ATSG

AUTOMATIC TRANSMISSION SERVICE GROUP

43

Technical Service Information GM 4T65E

REVERSE SERVO

INPUT CLUTCH

3RD CLUTCH

4TH CLUTCH 2ND CLUTCH

MANUAL 1-2 SERVO FORWARD SERVO

Copyright © 2011 ATSG

44

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information GM 4T80E

FORWARD CLUTCH

COAST CLUTCH

4TH BAND

2ND CLUTCH

3RD CLUTCH

REVERSE CLUTCH

Copyright © 2011 ATSG

AUTOMATIC TRANSMISSION SERVICE GROUP

45

Technical Service Information GM 5L40E

FORWARD CLUTCH LINE PRESSURE REVERSE CLUTCH DIRECT CLUTCH COAST CLUTCH TCC SIGNAL THROTTLE SIGNAL

REGULATED APPLY

OVERDRIVE CLUTCH INTERMEDIATE CLUTCH REVERSE LOCKOUT

2ND CLUTCH

LOW/REVERSE CLUTCH

2ND COAST CLUTCH Copyright © 2011 ATSG

46

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information GM 6L80

CENTER LUBE

LOW/REVERSE CLUTCH (REVERSE)

LOW/REVERSE CLUTCH (MANUAL LOW & REV) 2-6 CLUTCH

PCS LINE

4-5-6 CLUTCH

PUMP SUCTION PCS TCC

CENTER LUBE LINE 1-2-3-4 CLUTCH COMPENSATOR FEED

REGULATOR APPLY 3-5/REVERSE CLUTCH

Copyright © 2011 ATSG

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47

Technical Service Information GM 2004R

LOW REVERSE

INTERMEDIATE BAND

DIRECT CLUTCH REVERSE

DIRECT CLUTCH 3RD/REV

FORWARD CLUTCH

OVERRUN CLUTCH

4TH CLUTCH Copyright © 2011 ATSG

48

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information GM 200C

LOW/REVERSE CLUTCH

2ND SERVO APPLY

2ND SERVO EXHAUST

REVERSE

FORWARD CLUTCH

DIRECT CLUTCH

Copyright © 2011 ATSG

AUTOMATIC TRANSMISSION SERVICE GROUP

49

Technical Service Information GM 325

LOW/REVERSE CLUTCH

FORWARD CLUTCH

REVERSE DIRECT CLUTCH 3RD 2ND APPLY

Copyright © 2011 ATSG

50

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information GM 325-4L

INTERMEDIATE BAND DIRECT CLUTCH FORWARD CLUTCH

LOW REVERSE

4TH CLUTCH

OVERRUN CLUTCH

Copyright © 2011 ATSG

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51

Technical Service Information GM 350C

DIRECT CLUTCH (3RD) INTERMEDIATE

DIRECT CLUTCH (REVERSE) FORWARD CLUTCH

LOW/REVERSE CLUTCH Copyright © 2011 ATSG

52

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information GM 440-T4 / 4T60 REVERSE SERVO

INPUT CLUTCH

3RD CLUTCH

4TH 3RD 1-2 SERVO APPLY 1-2 SERVO RELEASE

Copyright © 2011 ATSG

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53

Technical Service Information GM 700-R4 / 4L60

LOW/REVERSE REVERSE

2ND 3-4 CLUTCH

SERVO RELEASE

REVERSE INPUT

FORWARD CLUTCH 82-86

FORWARD CLUTCH 87-UP

OVERRUN 4TH CLUTCH Copyright © 2011 ATSG

54

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information AF-33-5 / AW55-50

3RD GEAR BAND (B4)

THROTTLE SIGNAL (SLT) TCC APPLY

1-2 REVERSE CLUTCH (B5)

TCC RELEASE 2ND COAST CLUTCH (B1)

2ND CLUTCH (B2)

FORWARD CLUTCH (C1) LOW/REVERSE CLUTCH

LUBE

LUBE DIRECT CLUTCH (C2) 4-5 CLUTCH (C3) LUBE

Copyright © 2011 ATSG

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55

Technical Service Information ALLISON 1000/2000 C-2 CLUTCH

C-1 CLUTCH

29536808

TCC APPLY C-3 CLUTCH

C-4 CLUTCH

C-5 CLUTCH

C-5 CLUTCH (POWER OFF STATE) Copyright © 2011 ATSG

56

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information MX-17

INTERMEDIATE BAND APPLY FORWARD CLUTCH

1st / REVERSE BRAKE APPLY

DIRECT CLUTCH

Copyright © 2011 ATSG

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57

Technical Service Information SATURN 1ST DESIGN

4TH CLUTCH APPLY LUBE

LUBE TCC APPLY

TCC DISABLE CONVERTER OUT

REV PRESS FROM FWD/REV SERVO TO 2ND CLUTCH ACTUATOR REV PRESS TO FWD/REV SERVO PISTON

2ND OIL PRESSURE TO SERVO

1ST CLUTCH APPLY 3RD CLUTCH APPLY 2ND CLUTCH APPLY

Copyright © 2011 ATSG

58

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information SATURN 2ND DESIGN

4TH CLUTCH APPLY LUBE

LUBE TCC APPLY

TCC DISABLE CONVERTER OUT

REV PRESS TO FWD/REV SERVO PISTON REV PRESS FROM FWD/REV SERVO TO 2ND CLUTCH ACTUATOR 1ST, 3RD & 4TH OIL TO SERVO PISTON 1ST CLUTCH APPLY 3RD CLUTCH APPLY 2ND CLUTCH APPLY

Copyright © 2011 ATSG

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59

Technical Service Information 4HP18

C’ 2-4 BAND E CLUTCH A CLUTCH C CLUTCH

D CLUTCH

B CLUTCH

Copyright © 2011 ATSG

60

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information 4HP22 / 4HP24 C’ CLUTCH B CLUTCH

A CLUTCH

C CLUTCH

D CLUTCH

LUBE

E CLUTCH F CLUTCH Copyright © 2011 ATSG

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61

Technical Service Information 5HP19

D CLUTCH

F CLUTCH

C CLUTCH

G CLUTCH

A CLUTCH

B CLUTCH E CLUTCH Copyright © 2011 ATSG

62

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information 5HP19FL

E CLUTCH

G CLUTCH

B CLUTCH

F CLUTCH

A CLUTCH

C CLUTCH

D CLUTCH

Copyright © 2011 ATSG

AUTOMATIC TRANSMISSION SERVICE GROUP

63

Technical Service Information 5HP24

D CLUTCH

A CLUTCH

C CLUTCH E CLUTCH B CLUTCH

F CLUTCH

Copyright © 2011 ATSG

64

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information 5HP30

TCC RELEASE

C CLUTCH

TO COOLER (COOLER RETURN BECOMES CENTER LUBE)

A CLUTCH TCC APPLY E2 CLUTCH

F CLUTCH (THROUGH PIPE) E1 CLUTCH

B CLUTCH

D CLUTCH

Copyright © 2011 ATSG

AUTOMATIC TRANSMISSION SERVICE GROUP

65

Technical Service Information 6HP26

LOCKUP APPLY TO COOLER

A CLUTCH

PUMP SUCTION E CLUTCH

PUMP OUTPUT LOCKUP RELEASE

D1 BRAKE

B CLUTCH

C CLUTCH

D2*

*Do not air check the D1 Clutch through the D2 passage. The D2 is a cancel circuit for the D1 Clutch Piston, this helps to release the D1 Clutch, it acts like a balance piston.

Copyright © 2011 ATSG

66

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information 722.6 TORQUE CONVERTER CLUTCH ON/OFF PRESSURE

B1 CLUTCH

PUMP PRESSURE PUMP SUCTION

K2 CLUTCH

K1 CLUTCH

TORQUE CONVERTER "IN" (FROM TCC CONTROL VALVE)

TO COOLER (FROM TCC CONTROL VALVE) TORQUE CONVERTER “OUT” (TO TCC CONTROL VALVE)

B2 CLUTCH

K3 CLUTCH

B2 CLUTCH

B3 CLUTCH Copyright © 2011 ATSG

AUTOMATIC TRANSMISSION SERVICE GROUP

67

Technical Service Information 722.8 TO COOLER

REVERSE CLUTCH COOLER RETURN LUBE TO VB

TCC RETURN SECONDARY PULLEY

TCC APPLY

PRIMARY PULLEY

FORWARD CLUTCH

PUMP INLET PUMP OUT

Copyright © 2011 ATSG

68

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information 722.9

PUMP PUMP INLET OUTLET

K2 CLUTCH

TCC TO APPLY COOLER

K1 CLUTCH TCC IN

B1 CLUTCH

TCC RETURN CONVERTER RETURN FILTER B3 CLUTCH B3 CLUTCH FEED TUBE (CASE TO VB)

B2 CLUTCH BR CLUTCH K3 CLUTCH

Copyright © 2011 ATSG

AUTOMATIC TRANSMISSION SERVICE GROUP

69

Technical Service Information AW450-43LE

O/D DIRECT CLUTCH

O/D BRAKE

C1 FRONT CLUTCH

B1 2ND BRAKE

PLUG THIS HOLE DURING THE REAR CLUTCH CHECK

C2 REAR CLUTCH

B2 LOW & REVERSE BRAKE Copyright © 2011 ATSG

70

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information AW81-40LE C2 ACC.

COOLER RETURN C1 ACC.

B1 ACC.

C2 CLUTCH

B3 BRAKE

TCC RELEASE

B1 BRAKE

PUMP OUTLET

B2 BRAKE

PUMP INLET

C1 CLUTCH

TCC APPLY

C3 CLUTCH DIFF. LUBE CONVERTER HOUSING CASE SIDE DIFF. LUBE MAIN CASE Copyright © 2011 ATSG

AUTOMATIC TRANSMISSION SERVICE GROUP

71

Technical Service Information HONDA HYBRID SZCA

LUBE

DRIVEN PULLEY

CLUTCH PRESURE

REVERSE INHIBITOR VALVE SIGNAL

START CLUTCH

LUBE

DRIVE PULLEY

COOLER SEND

Copyright © 2011 ATSG

72

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information HONDA M4VA

COOLER DRIVE PULLEY DRIVE PULLEY BALANCE / LUBE

LUBE START CLUTCH

REVERSE INHIBIT SOLENOID SIGNAL

PITOT PRESSURE

LUBE FEED FOR PITOT

LUBE

DRIVEN PULLEY

LUBE

Copyright © 2011 ATSG

AUTOMATIC TRANSMISSION SERVICE GROUP

73

Technical Service Information HYUNDAI A5HF1 / F5A5A

REVERSE CLUTCH

SECOND CLUTCH

OVERDRIVE CLUTCH

DIRECT CLUTCH

LOW/REVERSE CLUTCH

REDUCTION BAND

UNDERDRIVE CLUTCH

Copyright © 2011 ATSG

74

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information JF506E

LOW CLUTCH

REDUCTION BAND

LOW/REVERSE CLUTCH

HIGH CLUTCH REVERSE CLUTCH

2-4 CLUTCH

DIRECT CLUTCH

Copyright © 2011 ATSG

AUTOMATIC TRANSMISSION SERVICE GROUP

75

Technical Service Information JR710E FRONT BRAKE CLUTCH (B1)

PUMP SUCTION

PUMP DISCHARGE

INPUT CLUTCH (C1)

LUBE

2,3,4,6 BRAKE CLUTCH (B3)

CONVERTER FILL

CONVERTER RETURN

TORQUE CONVERTER CLUTCH APPLY "TO" COOLER "FROM" COOLER

LOW BRAKE CLUTCH (B2) (LARGE CAVITY)

LUBE

DIRECT CLUTCH (C2) (LARGE CAVITY)

76

LOW BRAKE CLUTCH (B2) (SMALL CAVITY)

HIGH & LOW REV CLUTCH (C3) DIRECT CLUTCH (C2) (SMALL CAVITY)

AUTOMATIC TRANSMISSION SERVICE GROUP

REVERSE BRAKE CLUTCH (B4) Copyright © 2011 ATSG

Technical Service Information KF100 / F3A

CONVERTER FEED REAR / FORWARD CLUTCH PUMP IN FRONT / DIRECT CLUTCH

PUMP OUT

RELIEF SPRING & BALL SERVO BAND RELEASE SERVO BAND APPLY LOW/REVERSE CLUTCH

GOVERNOR FEED GOVERNOR RETURN

Copyright © 2011 ATSG

AUTOMATIC TRANSMISSION SERVICE GROUP

77

Technical Service Information KIA A4CF2 OD ACCUM 2ND ACCUM L/R CLUTCH REV ACCUM REVERSE CLUTCH & PT

COUNTER GEAR LUBE

2ND BRAKE PT

PUMP IN PUMP OUT

2ND BRAKE FRONT LUBE OD CLUTCH & PT

TCC RELEASE

REDUCING PRESSURE PT REAR LUBE

TCC APPLY

TOP COOLER LINE

UD CLUTCH BOTTOM COOLER LINE

UD ACCUM

CENTER OWC LUBE

Copyright © 2011 ATSG

78

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information MAZDA RC4A-EL / JR405E 2-4 BRAKE APPLY

FRONT LUBE

PUMP SUCTION (INLET) CONVERTER "ON" CONVERTER "OFF"

HIGH CLUTCH APPLY

REVERSE CLUTCH APPLY

PUMP PRESSURE (OUTLET) OUT TO HIGH CLUTCH TAP

"TO" COOLER "FROM" COOLER (NO SEAL REQUIRED DUMPS TO SUMP)

OUT TO 2-4 BRAKE CLUTCH TAP

EXTENSION HOUSING LUBE

LOW CLUTCH APPLY

REAR LUBE

LOW & REVERSE BRAKE APPLY

Copyright © 2011 ATSG

AUTOMATIC TRANSMISSION SERVICE GROUP

79

Technical Service Information MITSUBISHI AS68RC

K-1 CLUTCH

K-2 CLUTCH

B-1 CLUTCH

K-3 CLUTCH

B-2 CLUTCH

Copyright © 2011 ATSG

80

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information MITSUBUSHI F4A20/F4A30/KM170/KM171/KM175/KN176/KM177 SERVO APPLY

SERVO RELEASE

TCC RELEASE

TCC APPLY

END CLUTCH (NOT USED IN KM 170-171)

FORWARD CLUTCH (REAR)

3RD REVERSE (FRONT)

LOW REVERSE

Copyright © 2011 ATSG

AUTOMATIC TRANSMISSION SERVICE GROUP

81

Technical Service Information MITSUBISHI JF011E / FICJA

TO PRESSURE TAPS

FORWARD CLUTCH

LUBE

REVERSE CLUTCH

TCC RELEASE

PRIMARY PULLEY

TCC APPLY

SECONDARY PULLEY

LUBE

PUMP INLET

PUMP OUTLET

Copyright © 2011 ATSG

82

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information MITSUBISHI F4A51

REVERSE CLUTCH

2ND CLUTCH

LOW/REVERSE CLUTCH

OVERDRIVE CLUTCH

UNDER DRIVE CLUTCH

Copyright © 2011 ATSG

AUTOMATIC TRANSMISSION SERVICE GROUP

83

Technical Service Information MITSUBISHI R4-V4A51 / R5-R5A51

UNDERDRIVE CLUTCH

DIRECT CLUTCH

LOW/REVERSE CLUTCH

REDUCTION BAND

2ND BRAKE CLUTCH

OVERDRIVE CLUTCH

REVERSE CLUTCH Copyright © 2011 ATSG

84

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information NISSAN L3N71B GOVERNOR FEED

GOVERNOR PRESSURE

LOW REVERSE BAND

SERVO RELEASE

SERVO APPLY FORWARD CLUTCH

HIGH/REVERSE CLUTCH Copyright © 2011 ATSG

AUTOMATIC TRANSMISSION SERVICE GROUP

85

Technical Service Information NISSAN L4N71B

GOVERNOR FEED

GOVERNOR PRESSURE

LOW REVERSE BAND

OD DIRECT CLUTCH APPLY SERVO RELEASE

SERVO APPLY FORWARD CLUTCH

NOTE: OD SERVO APPLY IS FED FROM THE PUMP

HIGH/REVERSE CLUTCH Copyright © 2011 ATSG

86

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information NISSAN N4AEL 2ND SERVO RELEASE SIDE 2nd SERVO SERVO APPLY

DIRECT CLUTCH AND SERVO RELEASE SIDE

REAR LUBE OIL PUMP DISCHARGE CONVERTER APPLY REAR CLUTCH FRONT CLUTCH

LOW/REVERSE BRAKE

OIL PUMP SUCTION

NOTE: OD SERVO APPLY IS FED FROM THE PUMP

Copyright © 2011 ATSG

AUTOMATIC TRANSMISSION SERVICE GROUP

87

Technical Service Information NISSAN RE4FO2A

LINE PRESSURE

TCC LOCK-UP PRESSURE

PUMP FEEDBACK PRESSURE

TCC IN PRESSURE

LOW/REVERSE BRAKE APPLY

REVERSE CLUTCH PRESSURE HIGH CLUTCH PRESSURE

LOW CLUTCH APPLY

BAND SERVO PRESSURE

LINE PRESSURE

LOW CLUTCH RELEASE APPLY

Copyright © 2011 ATSG

88

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information NISSAN RE5RO5A HIGH & LOW REVERSE CLUTCH

DIRECT CLUTCH (SMALL CAVITY)

LOW COAST BRAKE CLUTCH DIRECT CLUTCH (LARGE CAVITY) REAR LUBE AND BALANCE FEED

REVERSE BRAKE

FORWARD BRAKE

FROM COOLER CONVERTER PRESSURE (LOCK-UP)

TO COOLER

FRONT BRAKE BAND

CONVERTER PRESSURE (OUT) CONVERTER PRESSURE (IN)

PUMP DISCHARGE

PUMP SUCTION

FRONT LUBE

INPUT CLUTCH Copyright © 2011 ATSG

AUTOMATIC TRANSMISSION SERVICE GROUP

89

Technical Service Information NISSAN RL3FO1A

SERVO APPLY

SERVO RELEASE

PUMP SUCTION FORWARD CLUTCH TCC LOCKLUP PRESSURE LOW REVERSE BRAKE PUMP DISCHARGE

HIGH REVERSE CLUTCH

GOVERNOR PRESSURE

LINE PRESSURE TCC FEED

Copyright © 2011 ATSG

90

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information NISSAN RL4FO2A

GOVERNOR PRESSURE

TCC LOCK-UP PRESSURE

LINE PRESSURE

PUMP FEEDBACK PRESSURE

TCC IN PRESSURE

LOW/REVERSE BRAKE APPLY

REVERSE CLUTCH PRESSURE HIGH CLUTCH PRESSURE

LOW CLUTCH APPLY

BAND SERVO PRESSURE

LINE PRESSURE

LOW CLUTCH RELEASE APPLY

Copyright © 2011 ATSG

AUTOMATIC TRANSMISSION SERVICE GROUP

91

Technical Service Information NISSAN RL4FO3A/V

4-R ACCUMULATOR BACK PRESSURE 4-R ACCUMULATOR SHOULDER PRESSURE HIGH CLUTCH APPLY REVERSE CLUTCH APPLY LUBE

SERVO 4TH APPLY

SERVO 2ND APPLY SERVO 3RD RELEASE OVERRUN CLUTCH APPLY LOW & REVERSE BRAKE APPLY

FORWARD CLUTCH APPLY N-D ACCUMULATOR BACK PRESSURE

N-D ACCUMULATOR SHOULDER PRESSURE Copyright © 2011 ATSG

92

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information NISSAN RL4RO1A/RE4RO1A/JR403E/RE4RO3A/R4A-EL

2ND SERVO APPLY

LOW/REVERSE APPLY OVERRUN CLUTCH APPLY (RL) GOVERNOR PRESSURE 4TH SERVO APPLY

FORWARD CLUTCH APPLY

HIGH CLUTCH APPLY TCC RELEASE REVERSE CLUTCH APPLY TCC APPLY

Copyright © 2011 ATSG

AUTOMATIC TRANSMISSION SERVICE GROUP

93

Technical Service Information SUBARU 3 SPEED

GOVERNOR FEED

GOVERNOR PRESSURE

LOW/REVERSE BRAKE APPLY

SERVO RELEASE

FORWARD CLUTCH

SERVO APPLY

PUMP OUT

REVERSE CLUTCH

PUMP IN

Copyright © 2011 ATSG

94

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information SUBARU 4 SPEED

LOW/REVERSE BRAKE APPLY OVERRUNNING CLUTCH APPLY FORWARD CLUTCH APPLY

ACCUM CONTROL PRESSURE

REVERSE CLUTCH PRESSURE

PUMP OUT

PUMP IN

COOLER OUT

LOCK-UP APPLY

FRONT LUBE

REVERSE CLUTCH APPLY LOCK-UP RELEASE

HUGH CLUTCH APPLY Copyright © 2011 ATSG

AUTOMATIC TRANSMISSION SERVICE GROUP

95

Technical Service Information SUBARU PHASE II PUMP INLET

REVERSE PUMP CLUTCH OUTLET

2-4 CLUTCH

TCC APPLY

LOW L/R CLUTCH CLUTCH

TCC RELEASE

HIGH CLUTCH

PILOT PRESS.

LINE PRESS.

TO COOLER

Copyright © 2011 ATSG

96

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information SUBARU PHASE II VERSION II PUMP INLET

REVERSE PUMP TCC TCC CLUTCH OUTLET APPLY RELEASE

2-4 CLUTCH

LOW CLUTCH

HIGH TO CLUTCH COOLER

L/R CLUTCH

TRANSFER CLUTCH

REAR LUBE PRESSURE Copyright © 2011 ATSG

AUTOMATIC TRANSMISSION SERVICE GROUP

97

Technical Service Information TOYOTA A40

BRAKE #3

DIRECT CLUTCH

BRAKE #1

BRAKE #2

OVERDRIVE CLUTCH

OVERDRIVE BRAKE FRONT CLUTCH

Copyright © 2011 ATSG

98

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information TOYOTA A140

C0 CLUTCH APPLY

B1 BAND APPLY C1 CLUTCH APPLY B2 BRAKE APPLY

B0 BRAKE APPLY B3 BRAKE APPLY

C2 CLUTCH APPLY

TCC APPLY

Copyright © 2011 ATSG

AUTOMATIC TRANSMISSION SERVICE GROUP

99

Technical Service Information TOYOTA A340 OD DIRECT CLUTCH APPLY FORWARD CLUTCH APPLY

DIRECT CLUTCH APPLY

OD BRAKE APPLY

2ND COAST BRAKE APPLY

2ND BRAKE APPLY

1ST / REVERSE BRAKE APPLY

100

AUTOMATIC TRANSMISSION SERVICE GROUP

Copyright © 2011 ATSG

Technical Service Information TOYOTA A761

B4 OUT

B4 IN

B2 B1

B3

C3

C1 C4 C2

Copyright © 2011 ATSG

AUTOMATIC TRANSMISSION SERVICE GROUP

101

Technical Service Information TOYOTA U140 / U240 SERIES B2 APPLY B1 APPLY TORQUE CONVERTER APPLY

C3 APPLY

PINION SHAFT LUBE

B3 APPLY PUMP SUCTION C2 APPLY PUMP OUTPUT REAR LUBE

TORQUE CONVERTER OFF

C1 APPLY CENTRAL LUBE (NOT ALL MODELS)

B3 ACCUMULATOR

TO COOLER

C1 ACCUMULATOR

FROM COOLER (TO SUMP) C3 ACCUMULATOR

ACCUMULATOR BACK PRESSURE

Copyright © 2011 ATSG

102

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information TOYOTA U150 / 250 SERIES B2 APPLY

B1 APPLY

PINION SHAFT LUBE/ C1 CANCEL

TORQUE CONVERTER APPLY

C3 APPLY

B3 APPLY PUMP SUCTION

PUMP OUTPUT

C2 APPLY

TORQUE CONVERTER OFF REAR LUBE C0/C2 CANCEL

C1 APPLY

C0 APPLY

B3 ACCUMULATOR FROM COOLER (TO SUMP)

TO COOLER C3 ACCUMULATOR

C2 ACCUMULATOR

ACCUMULATOR BACK PRESSURE

Copyright © 2011 ATSG

AUTOMATIC TRANSMISSION SERVICE GROUP

103

Technical Service Information TOYOTA U660E

DIFF LUBE TCC RELEASE

2ndry TCC APPLY/FLEX

TCC APPLY

B3

B2

PUMP INLET

C2 PUMP OUTLET

C1 REAR LUBE

CENTER LUBE

TO COOLER

104

COOLER TO LINE RETURN TAP

B1

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information VOLVO 50-42LE

C1 PORT 1

B4 SERVO AND ACCUMULATOR

C2 CLUTCH B1 BRAKE C1 CLUTCH AND ACCUMULATOR PASSAGE B2 BRAKE

C1 PORT 2

B3 BRAKE

C3 CLUTCH

NOTE: When air checking the C1 clutch thru C1 port 1, you must cover C1 port 2 and vice-versa. Copyright © 2011 ATSG

AUTOMATIC TRANSMISSION SERVICE GROUP

105

Technical Service Information VW 010 / 003

FORWARD CLUTCH LINE PRESSURE TO GOVERNOR PUMP OUTLET

TCC

PUMP INLET GOVERNOR PRESSURE TO VB

DIRECT REVERSE CLUTCH INTERMEDIATE SERVO

LOW/REV CLUTCH

Copyright © 2011 ATSG

106

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information VW 01M

K2

K1

K3

B2

B1 TO MAINLINE PORT

Copyright © 2011 ATSG

AUTOMATIC TRANSMISSION SERVICE GROUP

107

Technical Service Information VW 09D

B1 CLUTCH

K1 CLUTCH

PUMP SUCTION

PUMP PRESSURE "OUT"

K3 CLUTCH

TCC APPLY TORQUE CONVERTER OUT

LUBE

TORQUE CONVERTER IN

TO COOLER

FROM COOLER

B2 CLUTCH "LARGE" CAVITY

B2 CLUTCH "SMALL" CAVITY

LUBE

108

K2 CLUTCH

AUTOMATIC TRANSMISSION SERVICE GROUP

Copyright © 2011 ATSG

Technical Service Information VW 09G WITH "INTEGRAL COOLER"

TO COOLER FROM VB (1) DIFFERENTIAL LUBE FROM VB (1)

TCC APPLY

TO TCC RELEASE PRESSURE TAP

TCC RELEASE BLOCKED BY PUMP

B2 BRAKE CLUTCH

PUMP INLET (SUCTION)

LUBE PUMP OUTLET (LINE)

K2 CLUTCH

B1 BRAKE CLUTCH K1 CLUTCH TO K1 PRESSURE TAP

K3 CLUTCH

FRONT PLANET LUBE (1) CASE IDENTIFICATION FOR TRANSAXLE WITH COOLER ATTACHED TO CONVERTER COVER, AS THIS PASSAGE IS NOT IN THE REMOTE COOLER TRANSAXLE CASE

COOLER RETURN TO VB (8) THRU PUMP

Copyright © 2011 ATSG

AUTOMATIC TRANSMISSION SERVICE GROUP

109

Technical Service Information VW 09G WITH "REMOTE COOLER" DIFFERENTIAL LUBE FROM VB (1) TO REMOTE COOLER FROM VB (1)

TCC RELEASE TCC APPLY

TO TCC RELEASE PRESSURE TAP

BLOCKED BY PUMP

PUMP INLET (SUCTION)

B2 BRAKE CLUTCH

PUMP OUTLET (LINE)

LUBE

K2 CLUTCH B1 BRAKE CLUTCH K1 CLUTCH

TO K1 PRESSURE TAP

K3 CLUTCH

CASE IDENTIFICATION FOR TRANSAXLE WITH REMOTE COOLER, AS THIS PASSAGE IS NOT IN THE INTEGRAL COOLER TRANSAXLE CASE

FRONT PLANET LUBE (1) REMOTE COOLER RETURN TO VB (2)

Copyright © 2011 ATSG

110

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information VW 096 LOW / REVERSE CLUTCH B1

HIGH/REVERSE CLUTCH K2

FORWARD CLUTCH K1

4TH CLUTCH K3

2-4 CLUTCH B2 Copyright © 2011 ATSG

AUTOMATIC TRANSMISSION SERVICE GROUP

111

Technical Service Information VW DSG / 02E

4TH GEAR SHIFT

TO EXTERNAL COOLER 2ND GEAR SHIFT

1ST GEAR SHIFT 3RD GEAR SHIFT PUMP OUT (TO PR) K2 CLUTCH K1 CLUTCH

CLUTCH COOLING CIRCUIT

PUMP IN

6TH GEAR SHIFT

REVERSE GEAR SHIFT

5TH GEAR SHIFT

NEUTRAL GEAR SHIFT

Copyright © 2011 ATSG

112

AUTOMATIC TRANSMISSION SERVICE GROUP