Air Check Book from ATSG
August 17, 2017 | Author: Ремонт АКПП М.Львів | Category: N/A
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Descripción: Air Check Book from ATSG...
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1st Printing November, 2011
PASSAGE ID / AIR CHECK INTRODUCTION This manual covers passage identification for the purpose of air checking the bands and clutches of many domestic and foreign transmissions and transaxles. Not all passages are easily checked with out the assistance of a test plate but the passages are identified for informational purposes.
No part of any ATSG publication may be reproduced, stored in any retrieval system or transmitted in any form or by any means, including but not limited to electronic, mechanical, photocopying, recording or otherwise, without written permission of Automatic Transmission Service Group. This includes all text illustrations, tables and charts.
The information contained in this booklet has been carefully compiled from industry sources known for their reliability, but ATSG does not guarantee its accuracy. Copyright © ATSG 2011
WAYNE COLONNA
DALE ENGLAND
TECHNICAL CONSULTANT
TECHNICAL CONSULTANT
PETER LUBAN
JIM DIAL
TECHNICAL CONSULTANT
TECHNICAL CONSULTANT
GERALD CAMPBELL
ED KRUSE
TECHNICAL CONSULTANT
TECHNICAL CONSULTANT
JON GLATSTEIN
GREGORY LIPNICK
TECHNICAL CONSULTANT
TECHNICAL CONSULTANT
GREG CATANZARO
DAVID CHALKER
TECHNICAL CONSULTANT
TECHNICAL CONSULTANT
AUTOMATIC TRANSMISSION SERVICE GROUP 18635 S.W. 107 AVENUE CUTLER BAY, FLORIDA 33157 (305) 670-4161
1
A I R C H E C K B OOK
INDEX CHRYSLER 45RFE / 545RFE........................................................................................................................... 5 42RE / 44RE / 46RE / 47RE / 48RE / A500 / A518 / A618............................................................ 6 62TE.............................................................................................................................................. 7 68RFE........................................................................................................................................... 8 404-413-470-670........................................................................................................................... 9 727-904......................................................................................................................................... 10 AW4............................................................................................................................................... 11 JF011E.......................................................................................................................................... 12 FORD 4F20E............................................................................................................................................ 13 4F27E/FNR5................................................................................................................................. 14 4R-5R55E...................................................................................................................................... 15 4R100/E4OD................................................................................................................................. 16 5R55N........................................................................................................................................... 17 5R55S/W........................................................................................................................................ 18 5R110W.......................................................................................................................................... 19 6R60 / 6R80................................................................................................................................... 20 6R140............................................................................................................................................ 21 A4LD............................................................................................................................................. 22 AF40-6/FORD 500........................................................................................................................ 23 AOD.............................................................................................................................................. 24 AODE/4R70W/4R75E................................................................................................................... 25 ATX................................................................................................................................................ 26 AX4N / 4F50N............................................................................................................................... 27 AXOD............................................................................................................................................ 28 AXODE / AX4S.............................................................................................................................. 29 C3.................................................................................................................................................. 30 C4/C5............................................................................................................................................ 31 C6.................................................................................................................................................. 32 CD4E............................................................................................................................................. 33 F4EAT / F4AEL / F4EIII.............................................................................................................. 34 GF4AEL / G4AEL / G4AHL / GF4EAT......................................................................................... 35
AUTOMATIC TRANSMISSION SERVICE GROUP 18635 S.W. 107 AVENUE CUTLER BAY, FLORIDA 33157 (305) 670-4161 Copyright © ATSG 2011
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A I R C H E C K B OOK
INDEX GENERAL MOTORS 3L30 / 180.................................................................................................................................... 36 3L80 / 400.................................................................................................................................... 37 3T40 / 125C................................................................................................................................. 38 4L30E........................................................................................................................................... 39 4L60/65/70E................................................................................................................................. 40 4L80E........................................................................................................................................... 41 4T40E........................................................................................................................................... 42 4T60E .......................................................................................................................................... 43 4T65E........................................................................................................................................... 44 4T80E........................................................................................................................................... 45 5L40E........................................................................................................................................... 46 6L80............................................................................................................................................. 47 200-4R.......................................................................................................................................... 48 200C............................................................................................................................................. 49 325................................................................................................................................................ 50 325-4L.......................................................................................................................................... 51 350C............................................................................................................................................. 52 440-T4 / 4T60............................................................................................................................... 53 700-R4.......................................................................................................................................... 54 AF33-5 / AW55-50....................................................................................................................... 55 ALLISON 1000/2000................................................................................................................... 56 MX-17........................................................................................................................................... 57 SATURN 1st DESIGN TAAT......................................................................................................... 58 SATURN 2nd DESIGN TAAT....................................................................................................... 59 IMPORT 4HP18.......................................................................................................................................... 60 4HP22 / 4HP24............................................................................................................................ 61 5HP19.......................................................................................................................................... 62 5HP19-FL.................................................................................................................................... 63 5HP24.......................................................................................................................................... 64 5HP30.......................................................................................................................................... 65 6HP26.......................................................................................................................................... 66 722.6............................................................................................................................................. 67 722.8............................................................................................................................................. 68 722.9............................................................................................................................................. 69 AW450-43LE................................................................................................................................ 70 AW81-40LE.................................................................................................................................. 71 HONDA HYBRID SZCA.............................................................................................................. 72 HONDA M4VA............................................................................................................................. 73
AUTOMATIC TRANSMISSION SERVICE GROUP 18635 S.W. 107 AVENUE CUTLER BAY, FLORIDA 33157 (305) 670-4161 Copyright © ATSG 2011
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A I R C H E C K B OOK
INDEX HYUNDAI A5HF1/F5A5A........................................................................................................... 74 JF506E......................................................................................................................................... 75 JR710E......................................................................................................................................... 76 KF100 / F3A................................................................................................................................. 77 KIA A4CF2................................................................................................................................... 78 MAZDA RC4A-EL........................................................................................................................ 79 MITSUBISHI AS68RC.................................................................................................................. 80 MITSUBISHI F4A20 / F4A30 / KM170 / KM171 / KM175 / KM176 / KM177........................... 81 MITSUBISHI JF011E / F1CJA..................................................................................................... 82 MITSUBISHI F4A51.................................................................................................................... 83 MITSUBISHI R4A51 / R5A51...................................................................................................... 84 NISSAN L3N71B........................................................................................................................... 85 NISSAN L4N71B........................................................................................................................... 86 NISSAN N4AEL............................................................................................................................ 87 NISSAN RE4FO2A....................................................................................................................... 88 NISSAN RE5RO5A....................................................................................................................... 89 NISSAN RL3FO1A........................................................................................................................ 90 NISSAN RL4FO2A........................................................................................................................ 91 NISSAN RL4FO3A/V..................................................................................................................... 92 NISSAN RL4RO1A / RE4RO1A / JR403E / RE4RO3A / R4A-EL................................................ 93 SUBARU 3 SPEED....................................................................................................................... 94 SUBARU 4 SPEED....................................................................................................................... 95 SUBARU PHASE II...................................................................................................................... 96 SUBARU PHASE II VERSION II................................................................................................. 97 TOYOTA A40................................................................................................................................ 98 TOYOTA A140.............................................................................................................................. 99 TOYOTA A340.............................................................................................................................. 100 TOYOTA A761E............................................................................................................................ 101 TOYOTA U140/U240.................................................................................................................... 102 TOYOTA U150/250....................................................................................................................... 103 TOYOTA U660E........................................................................................................................... 104 VOLVO 50-42LE...........................................................................................................................105 VW 010-003................................................................................................................................. 106 VW 01M........................................................................................................................................ 107 VW 09D........................................................................................................................................ 108 VW 09G........................................................................................................................................ 110 VW 096......................................................................................................................................... 111 VW DSG-02E................................................................................................................................ 112
AUTOMATIC TRANSMISSION SERVICE GROUP 18635 S.W. 107 AVENUE CUTLER BAY, FLORIDA 33157 (305) 670-4161 Copyright © ATSG 2011
4
Technical Service Information CHRYSLER 45 / 545RFE
OVERDRIVE CLUTCH
UNDERDRIVE CLUTCH
REVERSE CLUTCH
4TH CLUTCH
2ND CLUTCH
LINE PRESSURE LOW/REVERSE CLUTCH Copyright © 1999 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
5
Technical Service Information CHRYSLER 42 / 44 / 46 / 47 / 48RE / A500 / A518 / A618
FRONT (DIRECT) CLUTCH APPLY FRONT SERVO RELEASE
PUMP SUCTION
PUMP PRESSURE
REAR (FORWARD) CLUTCH APPLY TO CONVERTER FROM CONVERTER TO COOLER
FRONT SERVO APPLY REAR SERVO APPLY
LINE PRESSURE TO ACCUM. CONTROL PRESSURE TO 1-2 ACCUM.
OVERDRIVE CLUTCH APPLY OVERDRIVE CLUTCH PRE-FILL
Copyright © 2011 ATSG
6
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information CHRYSLER 62TE
UD 2-4 L/R ACCUMULATOR ACCUMULATOR ACCUMULATOR
UD
REV
2-4 L/R
OD
L/R PRESSURE PASSAGE SEALED BY PAN
LC ACCUMULATOR MAIN LINE PRESSURE TAP
PARK ROD CYLINDER
OD ACCUMULATOR
DC ACCUMULATOR
Copyright © 2011 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
7
Technical Service Information CHRYSLER 68RFE
OVERDRIVE CLUTCH
UNDERDRIVE CLUTCH
REVERSE CLUTCH
4TH CLUTCH
2ND CLUTCH
LINE PRESSURE LOW / REVERSE CLUTCH Copyright © 2011 ATSG
8
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information CHRYSLER 404 / 413/ 470 / 670
KICK DOWN SERVO OFF FROM TORQUE CONVERTER
TO COOLER
KICK DOWN SERVO ON
ACCUM OFF ACCUM ON
TO TORQUE CONVERTER LOW-REVERSE APPLY
REAR CLUTCH APPLY FRONT CLUTCH APPLY PUMP PRESSURE
PUMP SUCTION
GOVERNOR PRESSURE
LINE PRESSURE TO GOVERNOR
GOVERNOR PRESSURE
Copyright © 2011 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
9
Technical Service Information CHRYSLER 727 / 904
FRONT SERVO APPLY FRONT SERVO RELEASE
REAR SERVO APPLY
PUMP SUCTION
LINE PRESSURE TO ACCUMULATOR
PUMP PRESSURE FRONT CLUTCH APPLY REAR CLUTCH APPLY
TO CONVERTER GOVERNOR PRESSURE FROM CONVERTER TO GOVERNOR TO COOLER
Copyright © 2011 ATSG
10
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information CHRYSLER JEEP AW4 1ST / REVERSE BRAKE FEED
2ND BRAKE FEED
2ND COAST BRAKE FEED
OVERDRIVE BRAKE FEED
OVERDRIVE DIRECT CLUTCH
DIRECT CLUTCH FEED
FORWARD CLUTCH FEED
OVERDRIVE CLUTCH ACCUMULATOR HOLE (BLOCK HOLE WHEN CHECKING DIRECT CLUTCH) Copyright © 2011 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
11
Technical Service Information DODGE JF011E
TO PRESSURE TAPS
FORWARD CLUTCH
LUBE
REVERSE CLUTCH
TCC RELEASE
PRIMARY PULLEY
TCC APPLY
SECONDARY PULLEY
LUBE
PUMP INLET
PUMP OUTLET
Copyright © 2011 ATSG
12
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information FORD 4F20E
TCC RELEASE 3-4 CLUTCH APPLY
TCC APPLY
PUMP DISCHARGE REVERSE CLUTCH APPLY PUMP SUCTION DIFF LUBE HOLE 4TH GEAR BAND APPLY 2ND GEAR BAND APPLY 2-4 BAND RELEASE
LOW/REVERSE CLUTCH APPLY COAST CLUTCH APPLY FORWARD CLUTCH APPLY
Copyright © 2011 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
13
Technical Service Information FORD 4F27E / FNR5 TCC RELEASE PUMP INLET
FWD CLUTCH
TCC APPLY
PUMP OUTLET
LINE PRESSURE FROM MANUAL VALVE TO SECONDARY VALVE BODY (FNR ONLY)
L/R CLUTCH APPLY 2/4 BAND APPLY ACCUMULATOR FWD CLUTCH ACCUMULATOR 2/4 BAND RELEASE
LUBE (FNR ONLY)
2/4 BAND APPLY REVERSE CLUTCH APPLY
3-4 CLUTCH APPLY
FNR5 ONLY DIRECT 5TH CLUTCH
REDUCTION BRAKE CLUTCH
REVERSE CLUTCH PRESSURE TO SECONDARY VB
LINE PRESSURE TO SECONDARY VB Copyright © 2011 ATSG
14
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information FORD 4R44E / 4R55E / 5R44E / 5R55E EXTENSION HOUSING LUBE
INT SERVO RELEASE LUBE
INT SERVO APPLY
OD SERVO RELEASE
DIRECT CLUTCH APPLY OD SERVO APPLY
FORWARD CLUTCH APPLY
COAST CLUTCH APPLY
Copyright © 2011 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
15
Technical Service Information FORD 4R100 / E4OD LOW/REVERSE CLUTCH
INTERMEDIATE LUBE
DIRECT CLUTCH
FORWARD CLUTCH
16
COAST CLUTCH
OVERDRIVE CLUTCH
AUTOMATIC TRANSMISSION SERVICE GROUP
INTERMEDIATE CLUTCH Copyright © 2011 ATSG
Technical Service Information FORD 5R55N
DIRECT CLUTCH APPLY
SUPPORT SEAL AND SPRING
LUBE
INTERMEDIATE CLUTCH APPLY FORWARD CLUTCH APPLY
COAST CLUTCH APPLY
OD SERVO APPLY
OD SERVO RELEASE
INT SERVO APPLY
INT SERVO RELEASE
REVERSE SERVO HOUSING SERVO APPLY
Copyright © 2011 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
17
Technical Service Information FORD 5R55S/W DIRECT CLUTCH APPLY
LUBE
FORWARD CLUTCH APPLY
COAST CLUTCH APPLY
OD SERVO APPLY
OD SERVO RELEASE
INT SERVO APPLY
INT SERVO RELEASE
REVERSE SERVO HOUSING LOW APPLY
REVERSE APPLY
Copyright © 2011 ATSG
18
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information FORD 5R110W
OVERDRIVE CLUTCH
COAST CLUTCH
INTERMEDIATE CLUTCH
DIRECT CLUTCH
FORWARD CLUTCH
LOW/REVERSE CLUTCH
Copyright © 2011 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
19
Technical Service Information FORD 6R60 / 6R80
LOCKUP APPLY
A CLUTCH
TO COOLER PUMP SUCTION E CLUTCH
PUMP OUTPUT LOCKUP RELEASE
D1 C BRAKE CLUTCH
B CLUTCH
D2*
*Do not air check the D1 Clutch through the D2 passage. The D2 is a cancel circuit for the D1 Clutch Piston, this helps to release the D1 Clutch, it acts like a balance piston.
Copyright © 2011 ATSG
20
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information TCC RELEASE
4-5-6 CLUTCH
FORD 6R140 1-2-3-4 CLUTCH
3-5-R CLUTCH
TCC APPLY REGULATED TCC APPLY
2-6 CLUTCH
LOW/REVERSE CLUTCH
LOW/REVERSE CLUTCH Copyright © 2011 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
21
Technical Service Information FORD A4LD
FORWARD CLUTCH FEED TO GOVERNOR
LOW AND REVERSE SERVO APPLY
LOW AND REVERSE SERVO RELEASE
INTERMEDIATE SERVO RELEASE
FORWARD CLUTCH APPLY
REVERSE/HIGH CLUTCH APPLY
INTERMEDIATE SERVO APPLY
OVERDRIVE SERVO RELEASE
COAST CLUTCH APPLY
OVERDRIVE SERVO APPLY
Copyright © 2011 ATSG
22
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information FORD 500 / AF40-6
TCC APPLY TCC RELEASE LINE PRESSURE
C1 LUBE
C2
C3 LUBE PUMP OUTLET
B2
PUMP RETURN
SERVO APPLY
Copyright © 2011 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
23
Technical Service Information FORD AOD DIRECT CLUTCH
FORWARD CLUTCH
REVERSE CLUTCH
NOTE: LOW/REV AND O.D. SERVOS CAN'T BE CHECKED WITHOUT A TEST PLATE
INTERMEDIATE CLUTCH Copyright © 2011 ATSG
24
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information FORD AODE / 4R70W / 4R75E DIRECT CLUTCH
FORWARD CLUTCH
REVERSE CLUTCH
NOTE: LOW/REV AND O.D. SERVOS CAN'T BE CHECKED WITHOUT A TEST PLATE
INTERMEDIATE CLUTCH Copyright © 2011 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
25
Technical Service Information FORD ATX
SERVO APPLY SERVO APPLY BOOST
SERVO RELEASE DIRECT CLUTCH CONVERTER IN
INTERMEDIATE CLUTCH REVERSE CLUTCH
GOVERNOR PRESSURE GOVERNOR FEED
Copyright © 2011 ATSG
26
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information FORD AX4N / 4F50N
OD SERVO
INTERMEDIATE CLUTCH DIRECT CLUTCH FORWARD CLUTCH
REVERSE CLUTCH LOW/INTERMEDIATE CLUTCH
COAST BAND
Copyright © 2011 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
27
Technical Service Information FORD AXOD
OD SERVO INTERMEDIATE CLUTCH DIRECT CLUTCH FORWARD CLUTCH REVERSE CLUTCH
LOW / INTERMEDIATE BAND RELEASE REAR LUBE
GOVERNOR LOW / INTERMEDIATE BAND APPLY
Copyright © 2011 ATSG
28
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information FORD AXODE / AX4S
OD SERVO APPLY
INTERMEDIATE CLUTCH DIRECT CLUTCH FORWARD CLUTCH
REVERSE CLUTCH
LOW / INTERMEDIATE BAND APPLY
LOW / INTERMEDIATE BAND RELEASE
Copyright © 2011 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
29
Technical Service Information FORD C3
FRONT SERVO APPLY
DIRECT CLUTCH TO PUMP
FORWARD CLUTCH
FRONT SERVO RELEASE
FROM PUMP
GOVERNOR FEED REAR SERVO APPLY REAR SERVO RELEASE
30
GOVERNOR RETURN
AUTOMATIC TRANSMISSION SERVICE GROUP
Copyright © 2011 ATSG
Technical Service Information FORD C4 / C5
INTERMEDIATE SERVO RELEASE
PUMP IN
REVERSE-HIGH CLUTCH
FORWARD CLUTCH
CONVERTER IN
PUMP OUT
INTERMEDIATE SERVO APPLY
CONTROL PRESSURE TO TV VALVE TV PRESSURE TO VALVE BODY TV VALVE EXHAUST
GOVERNOR PRESSURE TO VALVE BODY
CONTROL PRESSURE TO GOVERNOR
LOW REVERSE SERVO
Copyright © 2011 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
31
Technical Service Information FORD C6
REVERSE-HIGH APPLY
FORWARD CLUTCH APPLY
PUMP SUCTION
CONVERTER CHARGE
SERVO RELEASE
SERVO APPLY
PUMP PRESSURE
LOW/REVERSE CLUTCH APPLY
TV PRESSURE LINE PRESSURE TV PRESSURE EXHAUST
GOVERNOR PRESSURE OUT
CONTROL PRESSURE GOVERNOR
Copyright © 2011 ATSG
32
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information FORD CD4E
CONVERTER CLUTCH BYPASS
DIFFERENTIAL LUBE
FRONT LUBE CONVERTER TURBINE
REVERSE CLUTCH FORWARD CLUTCH DIRECT CLUTCH COAST CLUTCH
CONVERTER IMPELLER TO COOLER
LOW/REVERSE CLUTCH
SERVO RELEASE
SERVO APPLY
Copyright © 2011 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
33
Technical Service Information FORD F4EAT / F4AEL / F4EIII N-R ACCUMULATOR N-D ACCUMULATOR
COAST CLUTCH
REVERSE CLUTCH
LOW/REVERSE CLUTCH
FORWARD CLUTCH
THROTTLE PRESSURE
3-4 CLUTCH
2-4 BAND RELEASE
2-4 BAND APPLY
ACCUMULATOR Copyright © 2011 ATSG
34
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information FORD GF4AEL / GF4EAT / G4AEL / G4AHL
2-3 ACCUMULATOR
OIL COOLER
COAST CLUTCH
CONVERTER FRONT CHAMBER
CONVERTER REAR CHAMBER
REVERSE CLUTCH FORWARD CLUTCH
3-4 CLUTCH
LOW/REVERSE BRAKE
2-4 BRAKE APPLY
2-4 BRAKE RELEASE
Copyright © 2011 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
35
Technical Service Information GM 3L30 / 180C
GOVERNOR
SERVO APPLY
REVERSE CLUTCH
3RD CLUTCH 2ND CLUTCH
Copyright © 2011 ATSG
36
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information GM 3L80 / 400
DIRECT (REVERSE) FORWARD CLUTCH INTERMEDIATE
LOW REVERSE
DIRECT (3RD)
Copyright © 2011 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
37
Technical Service Information GM 3T40 / 125C
FORWARD CLUTCH
3RD / REVERSE DIRECT CLUTCH
INTERMEDIATE BAND
LOW / REVERSE CLUTCH
Copyright © 2011 ATSG
38
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information GM 4L30E REVERSE
4TH CLUTCH
REVERSE 3RD CLUTCH CLUTCH
2ND CLUTCH
OVERRUN CLUTCH
2ND CLUTCH
SERVO RELEASE
SERVO APPLY
Copyright © 2011 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
39
Technical Service Information GM 4L60 / 65 / 70E REVERSE
LO/REVERSE
2ND APPLY
SERVO RELEASE 4TH APPLY
REVERSE INPUT
3-4 CLUTCH
FORWARD CLUTCH
OVERRUN
Copyright © 2011 ATSG
40
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information GM 4L80E
3RD/REVERSE LOW/REVERSE BAND APPLY 2ND CLUTCH REVERSE
4TH CLUTCH FORWARD CLUTCH
OVERRUN CLUTCH
Copyright © 2011 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
41
Technical Service Information GM 4T40 / 4T45E
COAST CLUTCH REVERSE CLUTCH
2ND CLUTCH
DIRECT CLUTCH
FORWARD CLUTCH
LOW/REVERSE BAND (LOW)
2-4 BAND (4TH)
2-4 BAND (2ND)
LOW/REVERSE BAND (REVERSE)
Copyright © 2011 ATSG
42
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information GM 4T60E
REVERSE SERVO
INPUT CLUTCH 3RD CLUTCH 4TH CLUTCH
2ND CLUTCH
FORWARD SERVO
MANUAL 2-1 SERVO
Copyright © 2011 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
43
Technical Service Information GM 4T65E
REVERSE SERVO
INPUT CLUTCH
3RD CLUTCH
4TH CLUTCH 2ND CLUTCH
MANUAL 1-2 SERVO FORWARD SERVO
Copyright © 2011 ATSG
44
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information GM 4T80E
FORWARD CLUTCH
COAST CLUTCH
4TH BAND
2ND CLUTCH
3RD CLUTCH
REVERSE CLUTCH
Copyright © 2011 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
45
Technical Service Information GM 5L40E
FORWARD CLUTCH LINE PRESSURE REVERSE CLUTCH DIRECT CLUTCH COAST CLUTCH TCC SIGNAL THROTTLE SIGNAL
REGULATED APPLY
OVERDRIVE CLUTCH INTERMEDIATE CLUTCH REVERSE LOCKOUT
2ND CLUTCH
LOW/REVERSE CLUTCH
2ND COAST CLUTCH Copyright © 2011 ATSG
46
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information GM 6L80
CENTER LUBE
LOW/REVERSE CLUTCH (REVERSE)
LOW/REVERSE CLUTCH (MANUAL LOW & REV) 2-6 CLUTCH
PCS LINE
4-5-6 CLUTCH
PUMP SUCTION PCS TCC
CENTER LUBE LINE 1-2-3-4 CLUTCH COMPENSATOR FEED
REGULATOR APPLY 3-5/REVERSE CLUTCH
Copyright © 2011 ATSG
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47
Technical Service Information GM 2004R
LOW REVERSE
INTERMEDIATE BAND
DIRECT CLUTCH REVERSE
DIRECT CLUTCH 3RD/REV
FORWARD CLUTCH
OVERRUN CLUTCH
4TH CLUTCH Copyright © 2011 ATSG
48
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information GM 200C
LOW/REVERSE CLUTCH
2ND SERVO APPLY
2ND SERVO EXHAUST
REVERSE
FORWARD CLUTCH
DIRECT CLUTCH
Copyright © 2011 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
49
Technical Service Information GM 325
LOW/REVERSE CLUTCH
FORWARD CLUTCH
REVERSE DIRECT CLUTCH 3RD 2ND APPLY
Copyright © 2011 ATSG
50
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information GM 325-4L
INTERMEDIATE BAND DIRECT CLUTCH FORWARD CLUTCH
LOW REVERSE
4TH CLUTCH
OVERRUN CLUTCH
Copyright © 2011 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
51
Technical Service Information GM 350C
DIRECT CLUTCH (3RD) INTERMEDIATE
DIRECT CLUTCH (REVERSE) FORWARD CLUTCH
LOW/REVERSE CLUTCH Copyright © 2011 ATSG
52
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information GM 440-T4 / 4T60 REVERSE SERVO
INPUT CLUTCH
3RD CLUTCH
4TH 3RD 1-2 SERVO APPLY 1-2 SERVO RELEASE
Copyright © 2011 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
53
Technical Service Information GM 700-R4 / 4L60
LOW/REVERSE REVERSE
2ND 3-4 CLUTCH
SERVO RELEASE
REVERSE INPUT
FORWARD CLUTCH 82-86
FORWARD CLUTCH 87-UP
OVERRUN 4TH CLUTCH Copyright © 2011 ATSG
54
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information AF-33-5 / AW55-50
3RD GEAR BAND (B4)
THROTTLE SIGNAL (SLT) TCC APPLY
1-2 REVERSE CLUTCH (B5)
TCC RELEASE 2ND COAST CLUTCH (B1)
2ND CLUTCH (B2)
FORWARD CLUTCH (C1) LOW/REVERSE CLUTCH
LUBE
LUBE DIRECT CLUTCH (C2) 4-5 CLUTCH (C3) LUBE
Copyright © 2011 ATSG
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Technical Service Information ALLISON 1000/2000 C-2 CLUTCH
C-1 CLUTCH
29536808
TCC APPLY C-3 CLUTCH
C-4 CLUTCH
C-5 CLUTCH
C-5 CLUTCH (POWER OFF STATE) Copyright © 2011 ATSG
56
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information MX-17
INTERMEDIATE BAND APPLY FORWARD CLUTCH
1st / REVERSE BRAKE APPLY
DIRECT CLUTCH
Copyright © 2011 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
57
Technical Service Information SATURN 1ST DESIGN
4TH CLUTCH APPLY LUBE
LUBE TCC APPLY
TCC DISABLE CONVERTER OUT
REV PRESS FROM FWD/REV SERVO TO 2ND CLUTCH ACTUATOR REV PRESS TO FWD/REV SERVO PISTON
2ND OIL PRESSURE TO SERVO
1ST CLUTCH APPLY 3RD CLUTCH APPLY 2ND CLUTCH APPLY
Copyright © 2011 ATSG
58
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information SATURN 2ND DESIGN
4TH CLUTCH APPLY LUBE
LUBE TCC APPLY
TCC DISABLE CONVERTER OUT
REV PRESS TO FWD/REV SERVO PISTON REV PRESS FROM FWD/REV SERVO TO 2ND CLUTCH ACTUATOR 1ST, 3RD & 4TH OIL TO SERVO PISTON 1ST CLUTCH APPLY 3RD CLUTCH APPLY 2ND CLUTCH APPLY
Copyright © 2011 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
59
Technical Service Information 4HP18
C’ 2-4 BAND E CLUTCH A CLUTCH C CLUTCH
D CLUTCH
B CLUTCH
Copyright © 2011 ATSG
60
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information 4HP22 / 4HP24 C’ CLUTCH B CLUTCH
A CLUTCH
C CLUTCH
D CLUTCH
LUBE
E CLUTCH F CLUTCH Copyright © 2011 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
61
Technical Service Information 5HP19
D CLUTCH
F CLUTCH
C CLUTCH
G CLUTCH
A CLUTCH
B CLUTCH E CLUTCH Copyright © 2011 ATSG
62
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information 5HP19FL
E CLUTCH
G CLUTCH
B CLUTCH
F CLUTCH
A CLUTCH
C CLUTCH
D CLUTCH
Copyright © 2011 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
63
Technical Service Information 5HP24
D CLUTCH
A CLUTCH
C CLUTCH E CLUTCH B CLUTCH
F CLUTCH
Copyright © 2011 ATSG
64
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information 5HP30
TCC RELEASE
C CLUTCH
TO COOLER (COOLER RETURN BECOMES CENTER LUBE)
A CLUTCH TCC APPLY E2 CLUTCH
F CLUTCH (THROUGH PIPE) E1 CLUTCH
B CLUTCH
D CLUTCH
Copyright © 2011 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
65
Technical Service Information 6HP26
LOCKUP APPLY TO COOLER
A CLUTCH
PUMP SUCTION E CLUTCH
PUMP OUTPUT LOCKUP RELEASE
D1 BRAKE
B CLUTCH
C CLUTCH
D2*
*Do not air check the D1 Clutch through the D2 passage. The D2 is a cancel circuit for the D1 Clutch Piston, this helps to release the D1 Clutch, it acts like a balance piston.
Copyright © 2011 ATSG
66
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information 722.6 TORQUE CONVERTER CLUTCH ON/OFF PRESSURE
B1 CLUTCH
PUMP PRESSURE PUMP SUCTION
K2 CLUTCH
K1 CLUTCH
TORQUE CONVERTER "IN" (FROM TCC CONTROL VALVE)
TO COOLER (FROM TCC CONTROL VALVE) TORQUE CONVERTER “OUT” (TO TCC CONTROL VALVE)
B2 CLUTCH
K3 CLUTCH
B2 CLUTCH
B3 CLUTCH Copyright © 2011 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
67
Technical Service Information 722.8 TO COOLER
REVERSE CLUTCH COOLER RETURN LUBE TO VB
TCC RETURN SECONDARY PULLEY
TCC APPLY
PRIMARY PULLEY
FORWARD CLUTCH
PUMP INLET PUMP OUT
Copyright © 2011 ATSG
68
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information 722.9
PUMP PUMP INLET OUTLET
K2 CLUTCH
TCC TO APPLY COOLER
K1 CLUTCH TCC IN
B1 CLUTCH
TCC RETURN CONVERTER RETURN FILTER B3 CLUTCH B3 CLUTCH FEED TUBE (CASE TO VB)
B2 CLUTCH BR CLUTCH K3 CLUTCH
Copyright © 2011 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
69
Technical Service Information AW450-43LE
O/D DIRECT CLUTCH
O/D BRAKE
C1 FRONT CLUTCH
B1 2ND BRAKE
PLUG THIS HOLE DURING THE REAR CLUTCH CHECK
C2 REAR CLUTCH
B2 LOW & REVERSE BRAKE Copyright © 2011 ATSG
70
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information AW81-40LE C2 ACC.
COOLER RETURN C1 ACC.
B1 ACC.
C2 CLUTCH
B3 BRAKE
TCC RELEASE
B1 BRAKE
PUMP OUTLET
B2 BRAKE
PUMP INLET
C1 CLUTCH
TCC APPLY
C3 CLUTCH DIFF. LUBE CONVERTER HOUSING CASE SIDE DIFF. LUBE MAIN CASE Copyright © 2011 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
71
Technical Service Information HONDA HYBRID SZCA
LUBE
DRIVEN PULLEY
CLUTCH PRESURE
REVERSE INHIBITOR VALVE SIGNAL
START CLUTCH
LUBE
DRIVE PULLEY
COOLER SEND
Copyright © 2011 ATSG
72
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information HONDA M4VA
COOLER DRIVE PULLEY DRIVE PULLEY BALANCE / LUBE
LUBE START CLUTCH
REVERSE INHIBIT SOLENOID SIGNAL
PITOT PRESSURE
LUBE FEED FOR PITOT
LUBE
DRIVEN PULLEY
LUBE
Copyright © 2011 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
73
Technical Service Information HYUNDAI A5HF1 / F5A5A
REVERSE CLUTCH
SECOND CLUTCH
OVERDRIVE CLUTCH
DIRECT CLUTCH
LOW/REVERSE CLUTCH
REDUCTION BAND
UNDERDRIVE CLUTCH
Copyright © 2011 ATSG
74
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information JF506E
LOW CLUTCH
REDUCTION BAND
LOW/REVERSE CLUTCH
HIGH CLUTCH REVERSE CLUTCH
2-4 CLUTCH
DIRECT CLUTCH
Copyright © 2011 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
75
Technical Service Information JR710E FRONT BRAKE CLUTCH (B1)
PUMP SUCTION
PUMP DISCHARGE
INPUT CLUTCH (C1)
LUBE
2,3,4,6 BRAKE CLUTCH (B3)
CONVERTER FILL
CONVERTER RETURN
TORQUE CONVERTER CLUTCH APPLY "TO" COOLER "FROM" COOLER
LOW BRAKE CLUTCH (B2) (LARGE CAVITY)
LUBE
DIRECT CLUTCH (C2) (LARGE CAVITY)
76
LOW BRAKE CLUTCH (B2) (SMALL CAVITY)
HIGH & LOW REV CLUTCH (C3) DIRECT CLUTCH (C2) (SMALL CAVITY)
AUTOMATIC TRANSMISSION SERVICE GROUP
REVERSE BRAKE CLUTCH (B4) Copyright © 2011 ATSG
Technical Service Information KF100 / F3A
CONVERTER FEED REAR / FORWARD CLUTCH PUMP IN FRONT / DIRECT CLUTCH
PUMP OUT
RELIEF SPRING & BALL SERVO BAND RELEASE SERVO BAND APPLY LOW/REVERSE CLUTCH
GOVERNOR FEED GOVERNOR RETURN
Copyright © 2011 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
77
Technical Service Information KIA A4CF2 OD ACCUM 2ND ACCUM L/R CLUTCH REV ACCUM REVERSE CLUTCH & PT
COUNTER GEAR LUBE
2ND BRAKE PT
PUMP IN PUMP OUT
2ND BRAKE FRONT LUBE OD CLUTCH & PT
TCC RELEASE
REDUCING PRESSURE PT REAR LUBE
TCC APPLY
TOP COOLER LINE
UD CLUTCH BOTTOM COOLER LINE
UD ACCUM
CENTER OWC LUBE
Copyright © 2011 ATSG
78
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information MAZDA RC4A-EL / JR405E 2-4 BRAKE APPLY
FRONT LUBE
PUMP SUCTION (INLET) CONVERTER "ON" CONVERTER "OFF"
HIGH CLUTCH APPLY
REVERSE CLUTCH APPLY
PUMP PRESSURE (OUTLET) OUT TO HIGH CLUTCH TAP
"TO" COOLER "FROM" COOLER (NO SEAL REQUIRED DUMPS TO SUMP)
OUT TO 2-4 BRAKE CLUTCH TAP
EXTENSION HOUSING LUBE
LOW CLUTCH APPLY
REAR LUBE
LOW & REVERSE BRAKE APPLY
Copyright © 2011 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
79
Technical Service Information MITSUBISHI AS68RC
K-1 CLUTCH
K-2 CLUTCH
B-1 CLUTCH
K-3 CLUTCH
B-2 CLUTCH
Copyright © 2011 ATSG
80
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information MITSUBUSHI F4A20/F4A30/KM170/KM171/KM175/KN176/KM177 SERVO APPLY
SERVO RELEASE
TCC RELEASE
TCC APPLY
END CLUTCH (NOT USED IN KM 170-171)
FORWARD CLUTCH (REAR)
3RD REVERSE (FRONT)
LOW REVERSE
Copyright © 2011 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
81
Technical Service Information MITSUBISHI JF011E / FICJA
TO PRESSURE TAPS
FORWARD CLUTCH
LUBE
REVERSE CLUTCH
TCC RELEASE
PRIMARY PULLEY
TCC APPLY
SECONDARY PULLEY
LUBE
PUMP INLET
PUMP OUTLET
Copyright © 2011 ATSG
82
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information MITSUBISHI F4A51
REVERSE CLUTCH
2ND CLUTCH
LOW/REVERSE CLUTCH
OVERDRIVE CLUTCH
UNDER DRIVE CLUTCH
Copyright © 2011 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
83
Technical Service Information MITSUBISHI R4-V4A51 / R5-R5A51
UNDERDRIVE CLUTCH
DIRECT CLUTCH
LOW/REVERSE CLUTCH
REDUCTION BAND
2ND BRAKE CLUTCH
OVERDRIVE CLUTCH
REVERSE CLUTCH Copyright © 2011 ATSG
84
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information NISSAN L3N71B GOVERNOR FEED
GOVERNOR PRESSURE
LOW REVERSE BAND
SERVO RELEASE
SERVO APPLY FORWARD CLUTCH
HIGH/REVERSE CLUTCH Copyright © 2011 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
85
Technical Service Information NISSAN L4N71B
GOVERNOR FEED
GOVERNOR PRESSURE
LOW REVERSE BAND
OD DIRECT CLUTCH APPLY SERVO RELEASE
SERVO APPLY FORWARD CLUTCH
NOTE: OD SERVO APPLY IS FED FROM THE PUMP
HIGH/REVERSE CLUTCH Copyright © 2011 ATSG
86
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information NISSAN N4AEL 2ND SERVO RELEASE SIDE 2nd SERVO SERVO APPLY
DIRECT CLUTCH AND SERVO RELEASE SIDE
REAR LUBE OIL PUMP DISCHARGE CONVERTER APPLY REAR CLUTCH FRONT CLUTCH
LOW/REVERSE BRAKE
OIL PUMP SUCTION
NOTE: OD SERVO APPLY IS FED FROM THE PUMP
Copyright © 2011 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
87
Technical Service Information NISSAN RE4FO2A
LINE PRESSURE
TCC LOCK-UP PRESSURE
PUMP FEEDBACK PRESSURE
TCC IN PRESSURE
LOW/REVERSE BRAKE APPLY
REVERSE CLUTCH PRESSURE HIGH CLUTCH PRESSURE
LOW CLUTCH APPLY
BAND SERVO PRESSURE
LINE PRESSURE
LOW CLUTCH RELEASE APPLY
Copyright © 2011 ATSG
88
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information NISSAN RE5RO5A HIGH & LOW REVERSE CLUTCH
DIRECT CLUTCH (SMALL CAVITY)
LOW COAST BRAKE CLUTCH DIRECT CLUTCH (LARGE CAVITY) REAR LUBE AND BALANCE FEED
REVERSE BRAKE
FORWARD BRAKE
FROM COOLER CONVERTER PRESSURE (LOCK-UP)
TO COOLER
FRONT BRAKE BAND
CONVERTER PRESSURE (OUT) CONVERTER PRESSURE (IN)
PUMP DISCHARGE
PUMP SUCTION
FRONT LUBE
INPUT CLUTCH Copyright © 2011 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
89
Technical Service Information NISSAN RL3FO1A
SERVO APPLY
SERVO RELEASE
PUMP SUCTION FORWARD CLUTCH TCC LOCKLUP PRESSURE LOW REVERSE BRAKE PUMP DISCHARGE
HIGH REVERSE CLUTCH
GOVERNOR PRESSURE
LINE PRESSURE TCC FEED
Copyright © 2011 ATSG
90
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information NISSAN RL4FO2A
GOVERNOR PRESSURE
TCC LOCK-UP PRESSURE
LINE PRESSURE
PUMP FEEDBACK PRESSURE
TCC IN PRESSURE
LOW/REVERSE BRAKE APPLY
REVERSE CLUTCH PRESSURE HIGH CLUTCH PRESSURE
LOW CLUTCH APPLY
BAND SERVO PRESSURE
LINE PRESSURE
LOW CLUTCH RELEASE APPLY
Copyright © 2011 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
91
Technical Service Information NISSAN RL4FO3A/V
4-R ACCUMULATOR BACK PRESSURE 4-R ACCUMULATOR SHOULDER PRESSURE HIGH CLUTCH APPLY REVERSE CLUTCH APPLY LUBE
SERVO 4TH APPLY
SERVO 2ND APPLY SERVO 3RD RELEASE OVERRUN CLUTCH APPLY LOW & REVERSE BRAKE APPLY
FORWARD CLUTCH APPLY N-D ACCUMULATOR BACK PRESSURE
N-D ACCUMULATOR SHOULDER PRESSURE Copyright © 2011 ATSG
92
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information NISSAN RL4RO1A/RE4RO1A/JR403E/RE4RO3A/R4A-EL
2ND SERVO APPLY
LOW/REVERSE APPLY OVERRUN CLUTCH APPLY (RL) GOVERNOR PRESSURE 4TH SERVO APPLY
FORWARD CLUTCH APPLY
HIGH CLUTCH APPLY TCC RELEASE REVERSE CLUTCH APPLY TCC APPLY
Copyright © 2011 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
93
Technical Service Information SUBARU 3 SPEED
GOVERNOR FEED
GOVERNOR PRESSURE
LOW/REVERSE BRAKE APPLY
SERVO RELEASE
FORWARD CLUTCH
SERVO APPLY
PUMP OUT
REVERSE CLUTCH
PUMP IN
Copyright © 2011 ATSG
94
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information SUBARU 4 SPEED
LOW/REVERSE BRAKE APPLY OVERRUNNING CLUTCH APPLY FORWARD CLUTCH APPLY
ACCUM CONTROL PRESSURE
REVERSE CLUTCH PRESSURE
PUMP OUT
PUMP IN
COOLER OUT
LOCK-UP APPLY
FRONT LUBE
REVERSE CLUTCH APPLY LOCK-UP RELEASE
HUGH CLUTCH APPLY Copyright © 2011 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
95
Technical Service Information SUBARU PHASE II PUMP INLET
REVERSE PUMP CLUTCH OUTLET
2-4 CLUTCH
TCC APPLY
LOW L/R CLUTCH CLUTCH
TCC RELEASE
HIGH CLUTCH
PILOT PRESS.
LINE PRESS.
TO COOLER
Copyright © 2011 ATSG
96
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information SUBARU PHASE II VERSION II PUMP INLET
REVERSE PUMP TCC TCC CLUTCH OUTLET APPLY RELEASE
2-4 CLUTCH
LOW CLUTCH
HIGH TO CLUTCH COOLER
L/R CLUTCH
TRANSFER CLUTCH
REAR LUBE PRESSURE Copyright © 2011 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
97
Technical Service Information TOYOTA A40
BRAKE #3
DIRECT CLUTCH
BRAKE #1
BRAKE #2
OVERDRIVE CLUTCH
OVERDRIVE BRAKE FRONT CLUTCH
Copyright © 2011 ATSG
98
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information TOYOTA A140
C0 CLUTCH APPLY
B1 BAND APPLY C1 CLUTCH APPLY B2 BRAKE APPLY
B0 BRAKE APPLY B3 BRAKE APPLY
C2 CLUTCH APPLY
TCC APPLY
Copyright © 2011 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
99
Technical Service Information TOYOTA A340 OD DIRECT CLUTCH APPLY FORWARD CLUTCH APPLY
DIRECT CLUTCH APPLY
OD BRAKE APPLY
2ND COAST BRAKE APPLY
2ND BRAKE APPLY
1ST / REVERSE BRAKE APPLY
100
AUTOMATIC TRANSMISSION SERVICE GROUP
Copyright © 2011 ATSG
Technical Service Information TOYOTA A761
B4 OUT
B4 IN
B2 B1
B3
C3
C1 C4 C2
Copyright © 2011 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
101
Technical Service Information TOYOTA U140 / U240 SERIES B2 APPLY B1 APPLY TORQUE CONVERTER APPLY
C3 APPLY
PINION SHAFT LUBE
B3 APPLY PUMP SUCTION C2 APPLY PUMP OUTPUT REAR LUBE
TORQUE CONVERTER OFF
C1 APPLY CENTRAL LUBE (NOT ALL MODELS)
B3 ACCUMULATOR
TO COOLER
C1 ACCUMULATOR
FROM COOLER (TO SUMP) C3 ACCUMULATOR
ACCUMULATOR BACK PRESSURE
Copyright © 2011 ATSG
102
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information TOYOTA U150 / 250 SERIES B2 APPLY
B1 APPLY
PINION SHAFT LUBE/ C1 CANCEL
TORQUE CONVERTER APPLY
C3 APPLY
B3 APPLY PUMP SUCTION
PUMP OUTPUT
C2 APPLY
TORQUE CONVERTER OFF REAR LUBE C0/C2 CANCEL
C1 APPLY
C0 APPLY
B3 ACCUMULATOR FROM COOLER (TO SUMP)
TO COOLER C3 ACCUMULATOR
C2 ACCUMULATOR
ACCUMULATOR BACK PRESSURE
Copyright © 2011 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
103
Technical Service Information TOYOTA U660E
DIFF LUBE TCC RELEASE
2ndry TCC APPLY/FLEX
TCC APPLY
B3
B2
PUMP INLET
C2 PUMP OUTLET
C1 REAR LUBE
CENTER LUBE
TO COOLER
104
COOLER TO LINE RETURN TAP
B1
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information VOLVO 50-42LE
C1 PORT 1
B4 SERVO AND ACCUMULATOR
C2 CLUTCH B1 BRAKE C1 CLUTCH AND ACCUMULATOR PASSAGE B2 BRAKE
C1 PORT 2
B3 BRAKE
C3 CLUTCH
NOTE: When air checking the C1 clutch thru C1 port 1, you must cover C1 port 2 and vice-versa. Copyright © 2011 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
105
Technical Service Information VW 010 / 003
FORWARD CLUTCH LINE PRESSURE TO GOVERNOR PUMP OUTLET
TCC
PUMP INLET GOVERNOR PRESSURE TO VB
DIRECT REVERSE CLUTCH INTERMEDIATE SERVO
LOW/REV CLUTCH
Copyright © 2011 ATSG
106
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information VW 01M
K2
K1
K3
B2
B1 TO MAINLINE PORT
Copyright © 2011 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
107
Technical Service Information VW 09D
B1 CLUTCH
K1 CLUTCH
PUMP SUCTION
PUMP PRESSURE "OUT"
K3 CLUTCH
TCC APPLY TORQUE CONVERTER OUT
LUBE
TORQUE CONVERTER IN
TO COOLER
FROM COOLER
B2 CLUTCH "LARGE" CAVITY
B2 CLUTCH "SMALL" CAVITY
LUBE
108
K2 CLUTCH
AUTOMATIC TRANSMISSION SERVICE GROUP
Copyright © 2011 ATSG
Technical Service Information VW 09G WITH "INTEGRAL COOLER"
TO COOLER FROM VB (1) DIFFERENTIAL LUBE FROM VB (1)
TCC APPLY
TO TCC RELEASE PRESSURE TAP
TCC RELEASE BLOCKED BY PUMP
B2 BRAKE CLUTCH
PUMP INLET (SUCTION)
LUBE PUMP OUTLET (LINE)
K2 CLUTCH
B1 BRAKE CLUTCH K1 CLUTCH TO K1 PRESSURE TAP
K3 CLUTCH
FRONT PLANET LUBE (1) CASE IDENTIFICATION FOR TRANSAXLE WITH COOLER ATTACHED TO CONVERTER COVER, AS THIS PASSAGE IS NOT IN THE REMOTE COOLER TRANSAXLE CASE
COOLER RETURN TO VB (8) THRU PUMP
Copyright © 2011 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
109
Technical Service Information VW 09G WITH "REMOTE COOLER" DIFFERENTIAL LUBE FROM VB (1) TO REMOTE COOLER FROM VB (1)
TCC RELEASE TCC APPLY
TO TCC RELEASE PRESSURE TAP
BLOCKED BY PUMP
PUMP INLET (SUCTION)
B2 BRAKE CLUTCH
PUMP OUTLET (LINE)
LUBE
K2 CLUTCH B1 BRAKE CLUTCH K1 CLUTCH
TO K1 PRESSURE TAP
K3 CLUTCH
CASE IDENTIFICATION FOR TRANSAXLE WITH REMOTE COOLER, AS THIS PASSAGE IS NOT IN THE INTEGRAL COOLER TRANSAXLE CASE
FRONT PLANET LUBE (1) REMOTE COOLER RETURN TO VB (2)
Copyright © 2011 ATSG
110
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information VW 096 LOW / REVERSE CLUTCH B1
HIGH/REVERSE CLUTCH K2
FORWARD CLUTCH K1
4TH CLUTCH K3
2-4 CLUTCH B2 Copyright © 2011 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
111
Technical Service Information VW DSG / 02E
4TH GEAR SHIFT
TO EXTERNAL COOLER 2ND GEAR SHIFT
1ST GEAR SHIFT 3RD GEAR SHIFT PUMP OUT (TO PR) K2 CLUTCH K1 CLUTCH
CLUTCH COOLING CIRCUIT
PUMP IN
6TH GEAR SHIFT
REVERSE GEAR SHIFT
5TH GEAR SHIFT
NEUTRAL GEAR SHIFT
Copyright © 2011 ATSG
112
AUTOMATIC TRANSMISSION SERVICE GROUP
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