Actuated Quarter Turn IPF Valves Specification (2)
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Mq
Petroleum Development Oman
Restricted
Al-Noor MGI Phase 3A Project FEED Phase 2 Specification for Actuated Quarter Turn IPF Valves Document No.: ANR-107-1N-7771-00003-0001
A02
1-5-10
Re-issued for Use
A01
23-3-10
Issued for Use
R02
14-3-10
Issued for Comments
RO1
3-11-09
Issued For IDC
Rev.
Date
Description
1EP/15A SKM UEP/15A SKM UEP/15A SKM UEP/11A
P/15A
PS
P/11A PS UEP/11A PS UEP/11A PS UEP/15A SKM
SKM UEP/15A SKM UEP/1A SMA UEP/1A SMA
Originator
Checker
Approver
EED Office
CONTENTS 1.0 INTRODUCTION................................................................................................................3 2.0 DEFINITION ........................................................................................................................3 3.0 ABBREVIATIONS ...............................................................................................................3 4.0 APPLICABLE CODES & STANDARDS ........................................................................4 4.1 General.................................................................................................................................4 4.2 PDO Standards...................................................................................................................4 4.3 International Standards......................................................................................................4 4.4 Project Specifications.........................................................................................................5 4.5 Conflicting Requirements..................................................................................................5 4.6 Deviations to Specifications..............................................................................................5 5.0 UNIT OF MEASUREMENT..............................................................................................5 6.0 HEALTH, SAFETY AND ENVIRONMENTAL CONDITIONS ............................5 6.1 Environmental Conditions................................................................................................5 7.0 PROCESS CONDITION.....................................................................................................7 8.0 OPERATING REQUIREMENTS.....................................................................................7 9.0 SCOPE OF SUPPLY.............................................................................................................7 9.1 General.................................................................................................................................7 9.2 Equipment...........................................................................................................................7 9.3 Documentation with Tender ............................................................................................7 10.0 MECHANICAL DESIGN REQUIREMENTS...............................................................8 10.1 General.................................................................................................................................8 10.2 Valve Design .......................................................................................................................8 10.3 Actuator Design..................................................................................................................9 10.4 Actuating Medium..............................................................................................................9 10.5 Actuator Construction.....................................................................................................10 10.6 Material of construction ..................................................................................................10 10.7 Mounting Position............................................................................................................10 10.8 Spring .................................................................................................................................10 10.9 Instrument Air connection..............................................................................................10 10.10 Position Indicator.............................................................................................................10 10.11 Action on Air-failure........................................................................................................11 10.12 Actuator Torque requirement.........................................................................................11 10.13 Painting and Coating........................................................................................................11 10.14 Identification .....................................................................................................................11 10.15 Accessories ........................................................................................................................11 11.0 INSPECTION AND TESTING ......................................................................................13 12.0 CERTIFICATION...............................................................................................................13 13.0 TRANSPORTATION AND STORAGE .......................................................................13 14.0 SPARE PARTS .....................................................................................................................14 Appendix – 1 : Valve Schedule Appendix – 2 : Valve Data Sheets - Mechanical Data Sheet for ON / OFF Valves, ANR-107-MOD-MP-2105-00001-0001 Appendix – 3 : Actuator Data Sheets Appendix – 4 : Torque Value Tables Appendix – 5 : Requisition for Engineering Documents Form Appendix – 6 : Tables Of Compliances
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1.0
INTRODUCTION
This specification describes the requirements for the design, manufacture, assembly, inspection, testing, certification, packing and delivery of shutdown valves with pneumatic / hydraulic actuators along with their spares for the MGI on-plot and off-plot (gas injection wells I1 and I3 in Al Noor field) facilities of PDO as part of the Al Noor MGI Phase 3A project. This valve assembly shall be fully tested and supplied by PDO authorized Valve Automation Centre (VAC) as per PDO PGSC. 2.0
DEFINITION
For the purpose of this document, the following definitions shall hold: Company Contractor Vendor shall should may 3.0
Petroleum Development of Oman LLC of Muscat, Sultanate of Oman The party that enters into a contract with the Company and is responsible for providing design, engineering, purchasing, construction, commissioning and other work under the contract. The party that manufactures or supplies equipment and services to perform the duties specified by the Company or Contractor. The word ‘Shall’ indicate a requirement. The word ‘should’ indicate a recommendation. The word ‘may’ is to be understood as indicating a possible course of action
ABBREVIATIONS
CCR DACA DEP EDV ERD ESD FEED FF FGS FOC HART HMI IPF IPS MCC MGI
Control Room Data Acquisition and Control Architecture Design and Engineering Practice Emergency Depressurising Valve Engineering Reference Document Emergency Shut Down Front End Engineering and Design Field bus Foundation Fire , Gas and Smoke detection System Fibre Optic Cable Highway Addressable Remote Transducer Human Machine Interface Instrumented Protective Function Instrumented Protective System Motor Control Center Miscible Gas Injection
MMS MOS OOS
Machine Monitoring System Maintenance Override Switch Operational Override Switch
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PAS PCN PEFS PLC SER SGS SOE SP TSO TUV UCP UPS VAC WAN AMS
Process Automation System Process Control Network Process Engineering Flow Schemes Programmable Logic Controller Sequence of Events Recorder Safeguarding System Sequence of Events Standard code of Practice Tight Shut Off Technischer Überwachungsverein (Technical Inspection Agency) Unit Control Panel Un-interruptible Power Supply Valve Automation Centre Wide Area Network Asset Management System
4.0
APPLICABLE CODES & STANDARDS
4.1
General
The pneumatic / hydraulic shutdown valves shall be designed and supplied in accordance with this Specification and the codes and standards referenced herein. All correspondence and documentation shall be in English. A full list of specifications and standards referred to in this document is included below. The applicable editions shall be the revisions in force at the date of the enquiry requisition. 4.2
PDO Standards SP-1081 SP-1171 SP-2041 DEP. 31.36.10.30 DEP 62.10.08.11 DEP 32.31.00.32 DEP 31.38.01.15 DEP 31.22.10.35
4.3
DEP 31.40.70.30-PDO, Quarter turn on off actuators Specification for Quality Assurance Requirements for Product and Service Specification for Selection of Cracking Resistant Material for H2S-Containing Environments Hydraulic Systems for Remote Operation of Shut-Off Valves Inspection and Functional Testing of Instruments Instruments for Measurement & Control Piping classes – Exploration and Production Manufacturing report for Pressure Vessels
International Standards IEC 60529 IEC 60534-4 IEC 60654
Classification of degrees of protection provided by enclosures Industrial-process control valves Part 4: Inspection and Routine Testing Part -1 climatic condition- operating conditions for industrial Process measurement & control equipment.
ANR-107-MOD-IN-7771-00003-0001/A02
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IEC 60079 API Spec 6FA API SPEC 6D NACE MR-0175/ISO 15156 4.4
Electrical apparatus for explosive gas atmosphere. Specification for Fire Test of Valves Specification for pipeline valves Petroleum and natural gas Industries – Materials for use in H2S containing Environments in oil and gas production
Project Specifications
ANR-107-IN-5507-00001-0001: Control and Automation Philosophy ANR-107-IN-5531-00001-0001: Safeguarding Philosophy ANR-107-IN-5680-00001-0001: Fire & Gas Detection Philosophy ANR-107-IN-7771-00005-0001: General Instrument Specification ANR-107-SA-6028-00001-0001: Instruction for Packing and Corrosion Prevention of Plant Equipment and Machinery 4.5
Conflicting Requirements
In the event of conflicts between the above listed applicable regulations, codes and standards, the following priority order shall be applied: First priority Second priority Third priority Fourth priority Fifth priority Sixth priority 4.6
: : : : : :
This document. MGI Phase 3A Project specifications and data sheets Company Procedure/Standards/Guideline’s Group standards (DEPs) Industry standards and others. Vendor / contractor codes and working standards
Deviations to Specifications
The Vendor shall acquaint fully with the requirements of the above listed applicable regulations, codes Procedures, Guidelines and standards (especially SP-1081 DEP 31.40.70.30-PDO) and shall complete the “Table of Compliance” in Appendix VI and submit with their offer. Latest editions of all codes and standards as at the date of issue of this specification shall apply. All deviations from this document and the above codes and standards shall be subject to prior written approval from the Contractor/Company. 5.0
UNIT OF MEASUREMENT
The ranges and instrument scale units shall be in SI units. The units listed in the document DEP 32.31.00.32-Gen. shall be followed unless specified otherwise. Standard conditions: 15 deg C @ 101.325 Kpa (a) 6.0
HEALTH, SAFETY AND ENVIRONMENTAL CONDITIONS
The equipment shall be designed, selected, engineered and configured so as to provide the highest possible standard of safety, protection of assets and environment, and ergonomics. All equipment shall be explosion proof to EEx d and ATEX certified for hazardous area classification Zone 2, gas group IIA, T3 as a minimum. 6.1
Environmental Conditions
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The local environmental conditions are severe. There are frequent sandstorms and the atmosphere can be heavily laden with airborne dust particles, some as small as 2 microns. Rain is infrequent but can be combined with sandstorms. Relevant ambient data: AIR TEMPERATURE (Note 1) Maximum shade temperature Minimum temperature Maximum black bulb temperature Maximum daily temperature variations GROUND TEMPERATURE At various depths Summer Maximum Winter Minimum
60°C 5°C 82°C 25°C 35°C @ 800 mm 38°C @ 650 mm 40°C @ 500 mm 20°C @ 1,000 mm
RELATIVE HUMIDITY Maximum Minimum
98% 30%
BAROMETRIC PRESSURE Maximum 98.9 kPa Minimum 95.7 kPa WIND SPEED (Note 2) Maximum hourly wind speed (Average) 26 m/s Peak wind speed (3 second gust) 44.2 m/s PREVAILING WIND DIRECTION March, April NW May/June SW Remainder SE RAINFALL (Note 3) Rainfall Design 25 mm/h Average Annual negligible SOLAR RADIATION 120 mW/cm2 Notes: 1. Summer runs from April to October with June and July being the hottest months. The maximum shade temperature occurs for short periods only. The following design criteria shall be applied: 1.1 All equipment shall be designed to achieve its rated capacity with a shade temperature of 50°C, except for any compressor auxiliaries which shall be rated for 60°C. 1.2 The outdoor electrical equipment, instruments (switchgear, transformer, motors, transmitters, etc.) shall be designed for 55°C ambient temperature. The indoor equipment shall be designed for 40°C ambient temperature. 1.3 All instrumentation shall be designed to function correctly with an ambient of 60°C if shaded or 82°C if not shaded. 1.4 Mechanical equipment that is to be stored or on standby, must also be designed to function at the above temperatures. ANR-107-MOD-IN-7771-00003-0001/A02
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2.
3. 4. 7.0
All equipment and instrumentation must withstand sandstorms, which are both frequent and severe and can continue for days with atmosphere heavily laden with dust particles as small as 2 microns, without any deterioration in condition or performance. Rainfall is infrequent, but when it does occur it is often combined with hail and sandstorms. No allowance is to be made for earthquakes
PROCESS CONDITION
The valve shall be designed to operate with the maximum design pressure acting across the valve as specified in the Valve Schedule. 8.0
OPERATING REQUIREMENTS
The valves shall be operated from the Instrumented Protective System (IPS) located remotely. Limit Switches of proximity type shall be supplied with the valves for remote indication of the open and closed status of the valve. Smart (HART) valve positioners shall be provided to facilitate Partial Valve Stroke Testing (PVST) of the valves identified in the Valve Schedule. The valve shall Close or Open on signal or air failure conditions, as specified in the Valve Schedule. Buffer vessels for instrument air shall be provided for the air-fail-open valves identified in the respective actuator data sheets. The valve stroking times shall be in accordance with the actuator datasheets, or as specified in section 2.2.2 of SP-1081 DEP 31.40.70.30-PDO whichever is stringent. 9.0
SCOPE OF SUPPLY
9.1
General
The vendor shall supply the complete assembled and tested valves, including, but not limited to, the scope of supply detailed below. The valve assembly, testing and supply shall be performed by Company approved Valve Automation Center Vendor as per Company PGSC. 9.2
Equipment
The Vendor shall provide the actuator and its associated control components fully assembled with the valve to satisfy the requirements of this specification. This shall include all locally mounted control components e.g. air filter, 3-way solenoid operated valve, quick exhaust valve (if required to meet stroking times), air booster (if required to meet stroking times), dust excluder, mounting plate etc, interconnecting tubing, local position indicator, limit switches plus housing and terminal strip, SMART positioners for PVST and all other necessary items. 9.3
Documentation with Tender
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The Vendor shall complete and submit with their tender to the Contractor/Company all information essential to enable a technical assessment of the bid to be made. The information required as a minimum shall include: •
Duly filled Table of Compliance (refer Appendix – 6)
•
Material of Actuator and Valves.
•
Filled-in Valve Data Sheets with valve model(s) and make(s).
•
Filled-in Actuator Data Sheets with actuator model(s), make(s) and material of construction of critical components.
•
General Arrangement Drawing for the valve-actuator-control panel assembly.
•
Filled-in Torque Value Tables along with the Torque Ratios (fluid assisted and spring assisted) for each valve-actuator assembly as per SP-1081-DEP- 31.40.70.30-PDO.
•
The Guarantee / Warrantee provided by the Vendor for the complete unit.
•
Instrument air consumption (continuous & intermittent) and hydraulic oil requirement.
•
Shell Type test approval certificates.
•
Details of associated control components as per the attached Hook-up.
•
Provide Safety Instrumented Level (SIL) assessment certificate by third party.
•
List of installation and commissioning spares and two years operational spares.
•
List of lubricants, consumables and special tools.
•
Sub-vendors list.
10.0
MECHANICAL DESIGN REQUIREMENTS
10.1
General
The language on nameplates shall be English and all process data shall be quoted in SI units. The following definitions for the valve and actuator shall be applicable: Valve Normal Breakaway Torque - The maximum torque required (obtained from the valve manufacturer) to open or close the new valve (shelf condition) without any safety factor being applied when handling non-lubricating process fluid with the design pressure acting on one side and atmospheric pressure acting on the other side. The Design Pressure - This shall be defined as pressure rating of the valve based on the piping classification and as specified in the valve data sheet. 10.2
Valve Design
The ball valve shall be in accordance with the Valve Data Sheets and shall be designed to accept the specified actuator and associated components as a single stand alone valveactuator assembly. The Vendor shall clearly state if the valve is in full conformance to the Valve Data Sheets attached as Appendix -2. Any deviations to the MESC and any other applicable Company standards shall be highlighted by the Vendor in their tender. The Vendor shall enclose documentary evidence of approval of such deviations by the Company for any previous purchase order executed by them for the Company, with the offer.
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Each valve shall be provided with nameplate containing the order number, valve tag number, valve construction standard / rating / size / serial no. / model no. etc. All the above data shall be clearly and indelibly stamped on a stainless steel plate which shall be permanently fixed to the valve body by means of SS rivets or screws. Valves shall be Fire Safe according to API Spec 6FA. All valves shall meet the tight shutoff requirements of IEC 60534-4. 10.3
Actuator Design
The actuator design shall be in accordance with SP-1081 DEP 31.40.70.30 -PDO. Unless otherwise specified, matching of the valve and actuator shall be the responsibility of the VAC Vendor. The Actuator data sheets (Appendix – 3) shall be filled-in by the VAC Vendor and provided with their technical offer The actuator shall be sized to provide sufficient torque to fully stroke (open and close) the valve with maximum design pressure acting on one side and atmospheric pressure on the other within the specified opening and closing times. The required safety factor between the actuator output torque and the required valve torque shall be as per SP-1081 - DEP 31.40.70.30-PDO, Quarter turn on off actuators. 10.4
Actuating Medium
10.4.1
Pneumatic Actuators
The actuating medium for pneumatic actuator shall be Instrument air, which has the following supply pressure: Minimum
:550 kPa (g)
Normal
:700 kPa (g)
Maximum
: 900 kPa (g)
The actuator shall be capable of operating on the minimum and maximum air pressure while meeting the following: Valves (fail to close i.e. air to open); Closing time shall be based on the maximum air actuator pressure while opening time shall be with minimum air actuator pressure. Valves (fail to open i.e. air to close); Opening time shall be based on the maximum air actuator pressure while closing time shall be with minimum air actuator pressure. The use of pressure regulator or any other means to limit/reduce actuator torque shall not be allowed in the actuator design. The design pressure (max. allowable operating pressure) of the actuator shall be 1000 kPag (MAOP) at 38 deg. C against the travel stops. The manufacturer shall certify and demonstrate during valve function test that, using above operating data for actuator torque calculations, the shutoff valve will not start closing under spring force at a minimum supply pressure of 420 kPag(hold pressure). 10.4.2
Hydraulic Actuators
The Hydraulic Control Panels (supplied by others) shall be used for operating the hydraulically actuated valves. The operation of these valves shall be automatically controlled by normally-energized-to-open and de-energized-to-return solenoid operated valves (supplied by others) in respective hydraulic power circuits located within the Hydraulic Control Panels. The control signal to the solenoid operated valve shall be 24 V DC from the local SGS Panel. ANR-107-MOD-IN-7771-00003-0001/A02
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In addition to above, manual control from the Hydraulic Control Panel to the individual hydraulic actuated valves shall also be possible. The actuating medium for the actuator shall be Shell Tellus T hydraulic oil supplied from a hydraulic oil reservoir built-in inside the Panel. The Hydraulic Control Panels shall provide a maximum hydraulic pressure of 200 bar(g) for the hydraulic actuated shut-down valves. The size of the hydraulic tubing to be used by the Contractor for interconnecting the Hydraulic Control Panel with the actuator shall be 3/8” OD. 10.5
Actuator Construction
The actuator shall have piston sealing ring(s) and shall be designed for low shaft and piston friction. All moving parts shall be fully enclosed in an actuator case/housing. Provisions should be made to protect the valve stem/actuator coupling from dust. Note: The actuator mechanism and design shall be in accordance with the requirement of SP-1081 - DEP 31.40.70.30-PDO. 10.6
Material of construction
The actuator case/housing material shall be in accordance with section 2.1.3 of SP-1081 DEP 31.40.70.30-PDO and any synthetic materials and grey iron shall not be used. The cylinder part covered by the piston stroke shall be nickel plated internally to prevent corrosion. ENP techniques shall be in accordance with DEP 30.48.41.31 Gen., MESC 77/315. ENP shall have a minimum thickness of 0.075 mm. The hardness shall be between 450 & 720 Vickers. Alternative corrosion resistant coatings shall require prior written approval from the Purchase. Actuators shall be designed with no requirement of any external lubrication sources either fitted in air supply or other means 10.7
Mounting Position
The actuator shall be mounted on top of the valve, either axially in line or perpendicular to pipe axis as specified in individual valve datasheet. The position of accessories mounting plate/control panel shall align with maintenance access platform. Vendor shall request from the Contractor/Company maintenance access drawing before finalizing the location of this accessories mounting plate/control panel. 10.8
Spring
The Actuator shall be spring-return type which shall incorporate a safety feature such as a spring cartridge to prevent the accidental release of spring tension during servicing. The actuator spring shall be fully enclosed in a metal housing and permanently treated to resist atmospheric corrosion. The use Cadmium or Zinc plating (galvanising) of actuator spring is not permitted. 10.9
Instrument Air connection
The instrument air connection thread shall be NPT female in accordance with ANSI B 1.20.1. The instrument air connection shall be ½ inch minimum. 10.10
Position Indicator
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The Actuator shall be equipped with a mechanical direct coupled travel or position indicator for local status indication. The position, at the travel limits, shall be clearly indicated by a permanent mark or stamped on the actuator case/housing; any painted markings shall not be permitted. The position indicator shall be provided with a transparent cover for personnel protection. The vendor shall make sure the mechanical valve position indicator is visible from maintenance access point. 10.11
Action on Failure
The valve action on signal or instrument air supply failure shall be in accordance with the Valve Schedule (Appendix 1). The description of code is as below. • Code FC: Air or hydraulic failure closes valve (air or hydraulic supply to open valve). • Code FO: Air or hydraulic failure opens valve (air or hydraulic supply to close valve). 10.12
Actuator Torque requirement
The manufacturer shall complete proper actuator sizing calculations, based on the data given in the individual valve datasheet. Actuators shall be sized to provide sufficient torque to fully stroke the valve against the specified maximum process differential pressure. The actuator torques shall be in accordance with requirements of SP-1081-DEP 31.40.70.30PDO and the vendor shall fill in all the torque figures for each valve actuator assembly in the Torque Value Table (Appendix -4) and submit with their technical offer. 10.13
Painting and Coating
All unmachined exterior surfaces for the actuator shall be dry and free from burrs, weld spatters, flux, dust, grease, oil and other foreign matter before painting. The finish shall be to manufacturer’s standard, unless otherwise specified. The actuator shall be painted in red colour (RAL 3002). 10.14
Identification
The actuator shall be provided with an identification plate, with all data clearly and indelibly stamped on a corrosion resistant plate, permanently attached to the actuator by means of SS rivets or screws. The following information shall be provided as a minimum: • Order reference. • Manufacturer’s name or trademark. • Manufacturer’s model/type number. • Manufacturer’s serial number. • Maximum torque output. • Spring Range in applicable engineering units. • Action on air supply failure and signal failure. • Strokes time. • Minimum and maximum air supply pressure. 10.15
Accessories
10.15.1
Solenoid Valve
Solenoid valves shall be provided for all pneumatic actuators only. The power requirement shall be 0.5 A (max.) at 24 V DC, construction shall be 3-way Universal type with stainless steel AISI 316 body, pneumatic connections screwed ¼" (min) NPTF, Viton `O` seats/ rings. ANR-107-MOD-IN-7771-00003-0001/A02
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Arc suppression diodes shall be installed across the solenoid coil. The diodes shall be installed in the terminal head of the solenoid and a bridge type arrangement shall be used to make it independent of supply polarity. The make and model of the solenoid valve shall be as per Company PGSC with the solenoid coil enclosure certified for EEx ‘d’, IIA, T3 and weather-proof to IP 65 and provided with M20 cable entry. 10.15.2
Position Switches
The actuator shall be fitted with limit switches of the proximity type for open and close positions of the valve The limit switches shall be intrinsically safe with the required IS isolator/barrier specified by the Vendor but in the Contractor’s scope of supply. The enclosure of limit switch shall be weather-proof to IP65 and of stainless steel material. The contacts of the limit switches shall be provided with prefabricated cable terminated in a Junction Box on the Actuator or wired to terminals within the limit switch enclosure. Each enclosure shall be provided with a minimum of 2 numbers of M20 x 1.5 (F) cable entry points. 10.15.3
Smart (HART) Valve Positioners
Smart valve positioners shall be provided for valve-actuator assemblies when specified in the Actuator Data Sheets (Appendix 3), to initiate and complete a partial stroke test on the valve. The test may be initiated via an ESD hand-held communicator (via HART protocol), or using a laptop computer or Company’s DCS with vendor specified valve testing and diagnostic software. The valve shall remain in-service during a partial stroke test. In the event that a shutdown signal is initiated during testing, the valve shall move to the defined failure position (closed or open). 10.15.4
Air Filters
Air filters shall be provided on the instrument air feed to all pneumatic actuators, and shall have no part of plastic material exposed to atmosphere. Unless otherwise specified, the accessories such as air filter, solenoid valves, lock-up devices, restrictor shall be pre-tubed and bolted on to a stainless steel mounting plate, which shall be fixed to the actuator. The installation of tubing between the actuator and the accessories shall conform to ASTM A269, type 316 stainless steel, seamless or welded and drawn, annealed and pickled. Wall thickness for the tubing shall be rated for the service conditions but in no case shall be less than 0.90 mm (0.035 inch nominal) wall thickness. Tubing fittings shall be Swagelok 316 stainless steel and compression type. All compression fittings shall be of double ferrule design. The diameter of the tubing shall be determined by the valve and actuator manufacturers. The minimum size shall be determined by the valve and actuator manufacturers to maintain the required stroking times. The minimum size shall be 3/8 inch OD with larger sizes of ½ inch and ¾ inch OD as required. 10.15.5
Buffer Vessels
The Vendor shall supply dedicated buffer vessels for storage of compressed instrument air to be located in close proximity to respective fail-open valve-actuator assembly’s installation
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point in the pipe-work (where ever specified in the Valve Schedule, Actuator Data Sheets), and sourced to an instrument air header via double non return, check valves. The Vendor shall size the buffer vessel(s) so that the valve can be operated from the normal operating position to the fail-safe position, return the valve to the normal operating position, and move the valve to the fail-safe position (i.e. three full strokes of the actuator) with the instrument air from the buffer vessel. The buffer vessel shall be sized based on a starting air pressure of 700 kPa and a final pressure of 550 kPa. The buffer vessels shall incorporate a drain valve, redundant series inlet check valves and a local pressure gauge. A single buffer vessel shall be used for only a single IPF valve-actuator assembly. 11.0
INSPECTION AND TESTING
Each IPF valve-actuator assembly, with all accessories fitted, shall be tested in the actual mounting position for full functionality and especially to verify the stroking times at the specified process pressure condition (maximum differential pressure across the valve, at ambient temperature) simulated by clean dry air or nitrogen pressures as stated (minimum, normal and maximum), by energising or de-energising of the solenoid valve. Function test shall be in accordance with section 4.4 of SP-1081 DEP 31.40.70.30-PDO. The actuating medium for the test shall be clean dry air or hydraulic oil as specified in 10.4.1 and 10.4.2 above. The IPF valve-actuator assembly equipped with open/close limit switches shall be checked for functional operation. The complete IPF valve-actuator assembly shall be inspected by the Company or its nominee prior to dispatch unless otherwise advised. Inspection by the Company shall be in accordance with relevant clauses as included in SP-1081 DEP 31.40.70.30-PDO, for Quarter-Turn On/Off Actuators. The Company shall be informed at least 3 weeks in advance for the inspection. 12.0
CERTIFICATION
In addition to the required “Test and Inspection Documents”, the vendor shall supply a certificate of compliance with the applicable MESC description, the valve data sheet, the requisition and the purchase order, including the test requirements. 13.0
TRANSPORTATION AND STORAGE
Packing, transportation and storage shall be in accordance with PDO-ES-DE-06-01 and the following: •
All holes shall be plugged-off with caps to prevent dust ingress during transportation and storage.
•
The vendor shall provide adequate packing to alleviate damage in storage and transit.
•
The unit shall be packed as assembled and tested. The unit shall not be dismantled for shipment.
Each package shall be clearly marked with the purchase order number, consignee name, project name, site details and tag number of the item contained within the package.
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Additionally, each package shall contain a description of its contents in the form of an itemized packing list enclosed in stout linen envelopes securely fixed both inside and outside the package. 14.0
SPARE PARTS
The Vendor shall include in their scope the supply of the following spares. a) Installation and commissioning spares – as per the Vendor’s recommendation but not less than 10 % of the total quantity of each type of essential component. These spares shall be included as an itemized list in the Vendor’s offer. b) Two years operational spares required for trouble free operation. These spares shall be included as an itemized list in the Vendor’s offer. The Vendor shall state in their offer the requirement of any lubricants, consumables and special tools used in the operation and maintenance of the valve-actuator assembly along with their (i.e. lubricants, consumables and special tools) unit cost and lead time for supply. E-SPIR forms shall be completed by the Vendor in accordance with the instructions for use of E-SPIR forms and submitted to the Company not later than 8 weeks after a specific purchase order is placed. Electronic version of SPIR forms can be requested from PDO.
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Appendix – 1 Valve Schedule (2 Sheets)
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Appendix - 1
Item PEFS No. 1 ANR-81001-0001-3A
VALVE SCHEDULE
2
ANR-81001-0001-3A
3
ANR-81001-0001-3A
4
ANR-81006-0001-3A
5
ANR-81001-0001-3A
Tag No. Service 81UZV-2500A Acid Gas to MGI Inlet Separator 81UZV-2500B Acid Gas to MGI Inlet Separator 81UZV-2501 Condensate Drain from Inlet Separator 81UZV-2502 Off gas from Ejector to Acid Gas Cooler 81UZV-2503 Fuel Gas to MGI facility
6
ANR-81002-0001-3A
81-UZV-2504
7
ANR-81002-0001-3A
81-UZV-2505
8
ANR-81002-0001-3A
81-UZV-2507
9
ANR-81004-0001-3A
81-UZV-2508
10
ANR-81005-0001-3A
81-UZV-2510
11
ANR-81008-0001-3A
81-UZV-2511A
12
ANR-81008-0001-3A
81-UZV-2511B
13
ANR-81008-0001-3A
81-UZV-2512
14
ANR-81006-0001-3A
81-UZV-2513
15
ANR-81009-0001-3A
81-UZV-2516
16
ANR-81009-0001-3A
81-UZV-2520
17
ANR-81010-0001-3A
81-UZV-2521A
18
ANR-81010-0001-3A
81-UZV-2521B
19
ANR-81015-0001-3A
81-UZV-2525
20
ANR-81016-0001-3A
81-UZV-2528
21
ANR-81001-0001-3A
81UZV-2531
Rich Glycol from Glycol Recirculation Pumps Rich Glycol to Regenerator Condenser Emergency Blowdown from Glycol Contactor Off Gas from Glycol Flash Vessel to Acid gas cooler Regenerator Condenser Gas to Gas Ejector Dry Acid Gas to MGI Compressor Dry Acid Gas to MGI Compressor Condensate Drain from Comp 1 stage Suction Scrubber Motive gas from inlet Gas Separator to Ejector Condensate Drain from Comp 2 stage Suction Scrubber Comp 2 stage discharge blowdown Injection Gas from MGI Compressor Injection Gas from MGI Compressor Injection Gas from flow line to injection well I1 Injection Gas from flow line to injection well I3 Start Up Fuel Gas
22
ANR-81001-0001-3A
81-UZV-2541
MGI Inlet blowdown
23
ANR-81010-0001-3A
81-UZV-2547A Injection Gas Pipeline inlet
Valve Type (Note 1) I
Actuator Type PNEUMATIC
I
PNEUMATIC
2"
9,960
- 50 to 150
66620X
I
PNEUMATIC
2"
9,960
- 50 to 150
66620X
I
PNEUMATIC
3"
1,960
- 50 to 150
16620
I
PNEUMATIC
2"
1,960
0 to 150
11422
I
PNEUMATIC
2"
9,960
0 to 150
61440
I
PNEUMATIC
2"
9,960
- 50 to 150
66620X
I
PNEUMATIC
2"
9,960
- 50 to 150
66620X
I
PNEUMATIC
2"
1,960
- 20 to 150
13421X
I
PNEUMATIC
2"
1,960
- 20 to 150
13421X
I
PNEUMATIC
6"
28,770
- 29 to 150
251441X
I
PNEUMATIC
2"
28,770
- 29 to 150
251441X
I
PNEUMATIC
2"
28,770
- 50 to 150
256620X
I
PNEUMATIC
2"
9,960
- 50 to 150
66620X
I
PNEUMATIC
2"
56,000
-29 to 120
1001502X
Full Bore Stroking ANSI (F) / Actuator Time (s) Action Limit Pressure Leakage Reduced Position O / C on failure Switch Rating Class Bore (R) (Note 2) (Note3) (Note4) (O/C) ASME CL VI F HA 12 / 6 FC Y 600 ASME CL VI F HA 4/2 FC Y 600 ASME CL VI R HA 4/2 FC Y 600 ASME CL VI R HA 8/3 FC Y 150 ASME CL VI R HA 4/2 FC Y 150 ASME CL 4/2 VI R HA FC Y 600 ASME CL 4/2 VI R HA FC Y 600 ASME CL 2/4 VI R HA FO Y 600 ASME CL 4/2 VI R HA FC Y 150 ASME CL 4/2 VI R HA FC Y 150 ASME CL VI R HA 12 / 6 FC Y 2500 ASME CL 4/2 VI R HA FC Y 2500 ASME CL 4/2 VI R HA FC Y 2500 ASME CL 4/2 VI R HA FC Y 600 API 10,000 4/2 VI R HA FC Y
I
PNEUMATIC
4"
56,000
-29 to 120
1001502X
API 10,000
VI
R
HA
4/8
FO
Y
I
PNEUMATIC
6"
56,000
-29 to 150
1001502X
API 10,000
VI
R
HA
12 / 6
FC
I
PNEUMATIC
2"
56,000
-29 to 150
1001502X
API 10,000
VI
R
HA
4/2
I
HYDRAULIC
3"
56,000
-29 to 120
1001502X
API 10,000
VI
R
HA
I
HYDRAULIC
3"
56,000
-29 to 120
1001502X
API 10,000
VI
R
I
PNEUMATIC
2"
9,960
0 to 150
61422
VI
I
PNEUMATIC
2"
9,960
- 50 to 150
66620X
I
PNEUMATIC
6"
56,000
- 29 to 150
10,000#
ASME CL 600 ASME CL 600 API 10,000
Design Design Pressure Temperature degC Size kPa(g) 6" 9,960 - 50 to 150
Sheet 1 / 2
Line Spec. 66620X
MESC / SP No. Nil
Buffer Vessel Reqd. (Y/N) N
System PSD
Nil
N
PSD
Nil
N
PSD
Nil
N
PSD
Nil
N
ESD
Nil
N
PSD
Nil
N
PSD
Nil
Y
EBD
Nil
N
PSD
Nil
N
PSD
Nil
N
PSD
Nil
N
PSD
Nil
N
PSD
Nil
N
PSD
Nil
N
PSD
Nil
Y
EBD
Y
Nil
N
ESD
FC
Y
Nil
N
ESD
8/3
FC
Y
Nil
N
ESD
HA
8/3
FC
Y
Nil
N
ESD
R
HA
4/2
FC
Y
Nil
N
ESD
VI
R
HA
2/4
FO
Y
Nil
Y
EBD
VI
F
HA
12 / 6
FC
Y
Nil
N
ESD
Appendix - 1
Item PEFS No. 24 ANR-81010-0001-3A 25
ANR-81010-0001-3A
VALVE SCHEDULE
Tag No. Service 81-UZV-2547B Injection Gas Pipeline inlet 81-UZV-2548
Injection Gas Pipeline depressurizing - on plot
Valve Type (Note 1) I
Actuator Type PNEUMATIC
I
PNEUMATIC
Design Design Pressure Temperature degC Size kPa(g) - 29 to 150 2" 56,000 3"
56,000
-29 to 120
Notes: 1: G=General, I=IPF, S=Special 2: HA- Top mounted along the pipe axis HX- Top mounted across the pipe axis (This shall be advised after placement of the order.) 3: Stroking times to be confirmed by vendor, if no times given then vendor to comply with DEP 31.40.70.30-PDO 4: Action on air failure or hydraulic failure FC - Air or hydraulic failure close valve/spring to close FO - Air or hydraulic failure open/spring to open
Sheet 2 / 2
Line Spec. 10,000#
Full Bore Stroking ANSI (F) / Actuator Time (s) Action Limit Pressure Leakage Reduced Position O / C on failure Switch Rating Class Bore (R) (Note 2) (Note3) (Note4) (O/C) API 10,000 4/2 VI R HA FC Y
1001502X
API 10,000
VI
R
HA
3/8
FO
Y
MESC / SP No. Nil
Buffer Vessel Reqd. (Y/N) N
System ESD
Nil
Y
EBD
Appendix – 2 Valve Data Sheets (ANR-107-MP-2105-00001-0001 for Piping Valves; HOLD for Data Sheets from Pipeline Engineering for pipeline valves)
ANR-107-MOD-IN-7771-00003-0001/A02
Page 16 of 20
TABLE OF CONTENT S.No.
Description
Page No.
1.
Mechanical Data sheet for 81UZV-2500A
3
2.
Mechanical Data sheet for 81UZV-2500B
5
3.
Mechanical Data sheet for 81UZV-2501/2541/2504/2507/2505/2512/2513
7
4.
Mechanical Data sheet for 81UZV-2503
9
5.
Mechanical Data sheet for 81UZV-2531
11
6.
Mechanical Data sheet for 81UZV-2508/2510
13
7.
Mechanical Data sheet for 81UZV-2502
15
8.
Mechanical Data sheet for 81UZV-2511A
17
9.
Mechanical Data sheet for 81UZV-2511B/ 2514
19
10.
Mechanical Data sheet for 81UZV-2517 2512
21
11.
Mechanical Data sheet for 81UZV-2516/2518
23
12.
Mechanical Data sheet for 6” 81UZV-2515/2521A/2526, 4” 81UZV-2520, 3” 81UZV-2525/2528, 2” 81UZV-2516/2521B/2548
25
ANR-107-MOD-MP-2105-00001-0001.A02
Page 2 of 26
SPECIFICATION FOR 6” FULL BORE ON/OFF VALVE 81UZV-2500A
Description Design spec, pressure rating Design spec Design spec, face to face dim. Type of end connection Type of face Type of pattern Type of closure member Type of bore Type of construction Type of bonnet/cover Type of seat Type of seat piston Uni/bi-directional Service(s) Mat requirement, sour service Temperature, min Temperature, max Emission class Special requirements Mat, body Mat, trim Mat, seals Mat spec, body Mat spec, body cladding Mat spec, bonnet Mat spec, cover Mat spec, gland flange Mat spec, gland ring Mat spec, closure member
Mat spec, closure memb facing Mat spec, stem Mat spec, trunnion Mat spec, seat Mat spec, seat insert Mat spec, spring(s) Mat spec, static primary seal
Page: Contr. Job: MESC No.:
Specified ASME CL 600 API SPEC 6D ISO 14313 ISO 14313 FLANGED RAISED FACE STANDARD TRUNNION MOUNTED BALL FULL TWO PIECE BOLTED EXTENSION SOFT DOUBLE PISTON @DOWNSTREAM AND SELF RELIEVING @ UPSTREAM UNI-DIRECTIONAL HIGH RISK SOUR NACE MR-01-75 (VERSION 2002) MINUS 50 deg C PLUS 150 deg C A(HS) CLADDED EXTENDED BONNET CARBON STEEL, LOW TEMP ALLOY 825/PEEK GRAPHITE ASTM A350 GRADE LF2, CLASS 1 ASTM A352 GRADE LCC UNS N08825 ASTM A350 GRADE LF2, CLASS 1 ASTM A352 GRADE LCC ASTM A350 GRADE LF2, CLASS 1 ASTM A352 GRADE LCC ASTM A350 GRADE LF2, CLASS 1 ASTM A352 GRADE LCC ASTM B575 UNS N10276 ASTM A350 GRADE LF2, CLASS 1 ASTM A352 GRADE LCC ASTM A494 -CU5MCUC ASTM B564 UNS N08825 ALLOY 825 ASTM B425 UNS N08825 ASTM B564 UNS N08825 ASTM B425 UNS N08825 ASTM B564 UNS N08825 ASTM A494 -CU5MCUC ASTM B564 UNS N08825 FILLED PTFE PEEK ASTM B637 UNS N07718 PEEK
PRED. UEP15M Date: EQPT :6” FULL BORE ON/ OFF By 16-12-09 VALVE CHKD. UEP19M Date: PLANT : ANPS MGI By 20-12-09 APPD. UEP19M Date: CONSIGNEE: PDO By 10-1-10 ENGINEERED By : PDO FEED OFFICE PRINCIPAL : PETROLEUM DEVELOPMENT OMAN LLC
3 of 26
Vendor Offer
Rev.
R01
A01
A02
Date:
16-12-09
9-3-10
12-4-10
Sign
UEP15M
UEP19 M TAG No.: 81UZV-2500A REQUISTION No.:
UEP19M
SPECIFICATION FOR 6 ” FULL BORE ON/OFF VALVE 81UZV-2500A
Mat spec, static sec seal Mat spec, dynamic primary seal Mat spec, dynamic sec seal(s)
Mat spec, bolts/studs Mat spec, nuts Additional requirements
Nominal size
Page: Contr. Job: MESC No.:
4 of 26
GRAPHITE PEEK BRAIDED GRAPHITE BRAIDED GRAPHITE + PTFE LUB DIE FORMED GRAPHITE DIE FORMED GRAPHITE + PTFE LUB ASTM A320 GRADE L7M ASTM A194 GRADE 7M MESC SPE 77/130 2008 MESC SPE 77/200 2008 MESC SPE 77/208 2006 MESC SPE 77/300A 2008 MESC SPE 77/302 2008 MESC SPE 77/313 2008 MESC SPE 81/002 2008 MESC SPE 85/203 2008 MESC SPE 85/204 2008 DN 150
Notes: 1. The valve shall be tight shut off design to leakage class VI as per IEC 60534 -4 2. Valve shall be anti static type and of fire safe construction as per API 6FA 3. Flow direction shall be permanently marked or embedded on the valve body. 4. Connections like drain/vent/sealant/grease point on the valve body is not allowed unless otherwise agreed with the company.
PRED. UEP15M Date: EQPT :6” FULL BORE ON/ OFF By 16-12-09 VALVE CHKD. UEP19M Date: PLANT : ANPS MGI By 20-12-09 APPD. UEP19M Date: CONSIGNEE: PDO By 10-1-10 ENGINEERED By : PDO FEED OFFICE PRINCIPAL : PETROLEUM DEVELOPMENT OMAN LLC
Rev.
R01
A01
A02
Date:
16-12-09
9-3-10
12-4-10
Sign
UEP15M
UEP19 M TAG No.: 81UZV-2500A REQUISTION No.:
UEP19M
SPECIFICATION FOR 2 ” FULL BORE ON/OFF VALVE 81UZV-2500B
Page: Contr. Job: MESC No.:
Description
Specified
Design spec, pressure rating Design spec Design spec, face to face dim. Type of end connection Type of face Type of pattern Type of closure member Type of bore Type of construction Type of bonnet/cover Type of seat Uni/bi-directional Service(s) Mat requirement, sour service Temperature, min Temperature, max Emission class Special requirements Mat, body Mat, trim Mat, seals Mat spec, body
ASME CL 600 ISO 17292 ASME B16.10 FLANGED RAISED FACE SHORT FLOATING BALL FULL END ENTRY BOLTED EXTENSION SOFT BI-DIRECTIONAL HIGH RISK SOUR NACE MR-01-75 (VERSION 2002) MINUS 50 deg C PLUS 150 deg C A(HS) EXTENDED BONNET ALLOY 825 ALLOY 825/ PEEK GRAPHITE ASTM A494 -CU5MCUC ASTM B564 UNS N08825 ASTM A494 -CU5MCUC ASTM B564 UNS N08825 ASTM A494 -CU5MCUC ASTM B564 UNS N08825 ASTM A494 -CU5MCUC ASTM B564 UNS N08825 ASTM B575 UNS N10276 ASTM A494 -CU5MCUC ASTM B425 UNS N08825 ASTM B564 UNS N08825 ASTM B425 UNS N08825 ASTM B564 UNS N08825 FILLED PTFE / PEEK PEEK GRAPHITE METAL TO METAL PEEK BRAIDED GRAPHITE BRAIDED GRAPHITE + PTFE LUB DIE FORMED GRAPHITE DIE FORMED GRAPHITE + PTFE LUB ASTM A193 GRADE B8M-CLASS 1 ASTM A194 GRADE 8MA MESC SPE 77/110 2008 MESC SPE 77/200 2008 MESC SPE 77/208 2006
Mat spec, insert Mat spec, bonnet Mat spec, gland flange Mat spec, gland ring Mat spec, closure member
Mat spec, stem Mat spec, seat Mat spec, static primary seal Mat spec, static sec seal Mat spec, dynamic primary seal Mat spec, dynamic sec seal(s)
Mat spec, bolts/studs Mat spec, nuts Additional requirements
PRED. UEP15M Date: EQPT :2” FULL BORE ON/ OFF By 16-12-09 VALVE CHKD. UEP19M Date: PLANT : ANPS MGI By 20-12-09 APPD. UEP19M Date: CONSIGNEE: PDO By 10-1-10 ENGINEERED By : PDO FEED OFFICE PRINCIPAL : PETROLEUM DEVELOPMENT OMAN LLC
5 of 26
Vendor Offer
Rev.
R01
A01
A02
Date:
16-12-09
9-3-10
12-4-10
Sign
UEP15M
UEP19 M TAG No.: 81UZV-2500B REQUISTION No.:
UEP19M
SPECIFICATION FOR 2” FULL BORE ON/OFF VALVE 81UZV-2500B
Nominal size
MESC SPE MESC SPE MESC SPE MESC SPE MESC SPE MESC SPE MESC SPE DN 50
Page: Contr. Job: MESC No.:
6 of 26
77/211 2008 77/300A 2008 77/302 2008 81/001 2007 81/002 2008 85/203 2008 85/204 2008
Notes: 1. The valve shall be tight shut off design to leakage class VI as per IEC 60534 -4 2. Valve shall be anti static type and of fire safe construction as per API 6FA 3. Connections like drain/vent/sealant/grease point on the valve body is not allowed unless otherwise agreed with the company.
PRED. UEP15M Date: EQPT :2” FULL BORE ON/ OFF By 16-12-09 VALVE CHKD. UEP19M Date: PLANT : ANPS MGI By 20-12-09 APPD. UEP19M Date: CONSIGNEE: PDO By 10-1-10 ENGINEERED By : PDO FEED OFFICE PRINCIPAL : PETROLEUM DEVELOPMENT OMAN LLC
Rev.
R01
A01
A02
Date:
16-12-09
9-3-10
12-4-10
Sign
UEP15M
UEP19 M TAG No.: 81UZV-2500B REQUISTION No.:
UEP19M
SPECIFICATION FOR 2 ” REDUCED BORE ON/OFF VALVE 81UZV-2501/2541/2504/2507/2505/2513
Page: Contr. Job: MESC No.:
Description
Specified
Design spec, pressure rating Design spec Design spec, face to face dim. Type of end connection Type of face Type of pattern Type of closure member Type of bore Type of construction Type of bonnet/cover Type of seat Uni/bi-directional Service(s) Mat requirement, sour service Temperature, min Temperature, max Emission class Special requirements Mat, body Mat, trim Mat, seals Mat spec, body
ASME CL 600 ISO 17292 ASME B16.10 FLANGED RAISED FACE SHORT FLOATING BALL REDUCED END ENTRY BOLTED EXTENSION SOFT BI-DIRECTIONAL HIGH RISK SOUR NACE MR-01-75 (VERSION 2002) MINUS 50 deg C PLUS 150 deg C A(HS) EXTENDED BONNET ALLOY 825 ALLOY 825/PEEK GRAPHITE ASTM A494 -CU5MCUC ASTM B564 UNS N08825 ASTM A494 -CU5MCUC ASTM B564 UNS N08825 ASTM A494 -CU5MCUC ASTM B564 UNS N08825 ASTM A494 -CU5MCUC ASTM B564 UNS N08825 ASTM B575 UNS N10276 ASTM A494 -CU5MCUC ASTM B425 UNS N08825 ASTM B564 UNS N08825 ASTM B425 UNS N08825 ASTM B564 UNS N08825 FILLED PTFE / PEEK PEEK GRAPHITE METAL TO METAL PEEK BRAIDED GRAPHITE BRAIDED GRAPHITE + PTFE LUB DIE FORMED GRAPHITE DIE FORMED GRAPHITE + PTFE LUB ASTM A193 GRADE B8M-CLASS 1 ASTM A194 GRADE 8MA MESC SPE 77/110 2008 MESC SPE 77/200 2008
Mat spec, insert Mat spec, bonnet Mat spec, gland flange Mat spec, gland ring Mat spec, closure member
Mat spec, stem Mat spec, seat Mat spec, static primary seal Mat spec, static sec seal Mat spec, dynamic primary seal Mat spec, dynamic sec seal(s)
Mat spec, bolts/studs Mat spec, nuts Additional requirements
PRED. UEP15M Date: EQPT :2” REDUCED BORE ON/ OFF By 16-12-09 VALVE CHKD. UEP19M Date: PLANT : ANPS MGI By 20-12-09 APPD. UEP19M Date: CONSIGNEE: PDO By 10-1-10 ENGINEERED By : PDO FEED OFFICE PRINCIPAL : PETROLEUM DEVELOPMENT OMAN LLC
7 of 26
Vendor Offer
Rev.
R01
A01
A02
Date:
16-12-09
9-3-10
12-4-10
Sign
UEP15M
UEP19 M
UEP19M
TAG No.: Note 3 REQUISTION No.:
SPECIFICATION FOR 2” REDUCED BORE ON/OFF VALVE 81UZV-2501/2541/2504/2507/2505/2513
Nominal size
MESC SPE MESC SPE MESC SPE MESC SPE MESC SPE MESC SPE MESC SPE MESC SPE DN 50
Page: Contr. Job: MESC No.:
8 of 26
77/208 2006 77/211 2008 77/300A 2008 77/302 2008 81/001 2007 81/002 2008 85/203 2008 85/204 2008
Notes: 1. The valve shall be tight shut off design to leakage class VI as per IEC 60534 -4 2. Valve shall be anti static type and of fire safe construction as per API 6FA 3. Valve tag numbers include 81UZV-2501/2541/2504/2507/2505/2513 4. Connections like drain/vent/sealant/grease point on the valve body is not allowed unless otherwise agreed with the company.
PRED. UEP15M Date: EQPT :2” REDUCED BORE ON/ OFF By 16-12-09 VALVE CHKD. UEP19M Date: PLANT : ANPS MGI By 20-12-09 APPD. UEP19M Date: CONSIGNEE: PDO By 10-1-10 ENGINEERED By : PDO FEED OFFICE PRINCIPAL : PETROLEUM DEVELOPMENT OMAN LLC
Rev.
R01
A01
A02
Date:
16-12-09
9-3-10
12-4-10
Sign
UEP15M
UEP19 M
UEP19M
TAG No.: Note 3 REQUISTION No.:
SPECIFICATION FOR 2” REDUCED BORE ON/OFF VALVE 81UZV-2503
Description Design spec, pressure rating Design spec Design spec, face to face dim. Type of end connection Type of face Type of pattern Type of closure member Type of bore Type of construction Type of bonnet/cover Type of seat Uni/bi-directional Service(s) Mat requirement, sour service Temperature, min Temperature, max Emission class Mat, body Mat, trim Mat, seals Mat spec, body
Mat spec, insert
Mat spec, gland flange
Mat spec, gland ring Mat spec, closure member
Mat spec, stem
Mat spec, seat Mat spec, static primary seal Mat spec, static sec seal Mat spec, dynamic primary seal Mat spec, dynamic sec seal(s)
Page: Contr. Job: MESC No.:
Specified ASME CL 150 ISO 17292 ASME B16.10 FLANGED RAISED FACE SHORT FLOATING BALL REDUCED END ENTRY INTEGRAL (NON-EXTENDED) SOFT BI-DIRECTIONAL SOUR NACE MR-01-75 (VERSION 2002) MINUS 20 deg C PLUS 150 deg C B CARBON STEEL AISI 316/PTFE GRAPHITE THERMOPLASTIC ASTM A105 NORMALISED ASTM A216 GRADE WCB ASTM A216 GRADE WCC ASTM A105 NORMALISED ASTM A216 GRADE WCB ASTM A216 GRADE WCC ASTM A105 NORMALISED ASTM A216 GRADE WCB ASTM A216 GRADE WCC ASTM A479 -321 ASTM A182 GRADE F 316 ASTM A182 GRADE F 316L ASTM A276 TYPE 316 ASTM A276 TYPE 316L ASTM A351 -CF3M ASTM A351 -CF8M ASTM A182 GRADE F 316 ASTM A182 GRADE F 316L ASTM A276 TYPE 316 ASTM A276 TYPE 316L VIRGIN/FILLED/MODIFIED PTFE VIRGIN/FILLED/MODIFIED PTFE GRAPHITE METAL TO METAL VIRGIN/FILLED/MODIFIED PTFE BRAIDED GRAPHITE BRAIDED GRAPHITE + PTFE LUB DIE FORMED GRAPHITE
PRED. UEP15M Date: EQPT :2” REDUCED BORE ON/ OFF By 16-12-09 VALVE CHKD. UEP19M Date: PLANT : ANPS MGI By 20-12-09 APPD. UEP19M Date: CONSIGNEE: PDO By 10-1-10 ENGINEERED By : PDO FEED OFFICE PRINCIPAL : PETROLEUM DEVELOPMENT OMAN LLC
9 of 26
Vendor Offer
Rev.
R01
A01
A02
Date:
16-12-09
9-3-10
12-4-10
Sign
UEP15M
UEP19 M TAG No.: 81UZV-2503 REQUISTION No.:
UEP19M
SPECIFICATION FOR 2” REDUCED BORE ON/OFF VALVE 81UZV-2503
Mat spec, bolts/studs Mat spec, nuts Additional requirements
Nominal size
Page: Contr. Job: MESC No.:
10 of 26
DIE FORMED GRAPHITE + PTFE LUB ASTM A193 GRADE B7M ASTM A194 GRADE 2HM MESC SPE 77/110 2008 MESC SPE 77/211 2008 MESC SPE 77/300A 2008 MESC SPE 77/302 2008 MESC SPE 77/312 2007 MESC SPE 85/203 2008 MESC SPE 85/204 2008 DN 50
Notes: 1. The valve shall be tight shut off design to leakage class VI as per IEC 60534 -4 2. Valve shall be anti static type and of fire safe construction as per API 6FA
PRED. UEP15M Date: EQPT :2” REDUCED BORE ON/ OFF By 16-12-09 VALVE CHKD. UEP19M Date: PLANT : ANPS MGI By 20-12-09 APPD. UEP19M Date: CONSIGNEE: PDO By 10-1-10 ENGINEERED By : PDO FEED OFFICE PRINCIPAL : PETROLEUM DEVELOPMENT OMAN LLC
Rev.
R01
A01
A02
Date:
16-12-09
9-3-10
12-4-10
Sign
UEP15M
UEP19 M TAG No.: 81UZV-2503 REQUISTION No.:
UEP19M
SPECIFICATION FOR 2” REDUCED BORE ON/OFF VALVE 81UZV-2531
Description Design spec, pressure rating Design spec Design spec, face to face dim. Type of end connection Type of face Type of pattern Type of closure member Type of bore Type of construction Type of bonnet/cover Type of seat Uni/bi-directional Service(s) Mat requirement, sour service Temperature, min Temperature, max Emission class Mat, body Mat, trim Mat, seals Mat spec, body
Mat spec, insert
Mat spec, gland flange
Mat spec, gland ring Mat spec, closure member
Mat spec, stem
Mat spec, seat Mat spec, static primary seal Mat spec, static sec seal Mat spec, dynamic primary seal Mat spec, dynamic sec seal(s)
Page: Contr. Job: MESC No.:
Specified ASME CL 600 ISO 17292 ASME B16.10 FLANGED RAISED FACE SHORT FLOATING BALL REDUCED END ENTRY INTEGRAL (NON-EXTENDED) SOFT BI-DIRECTIONAL SOUR NACE MR-01-75 (VERSION 2002) MINUS 20 deg C PLUS 120 deg C B CARBON STEEL AISI 316/FILLED PTFE GRAPHITE THERMOPLASTIC ASTM A105 NORMALISED ASTM A216 GRADE WCB ASTM A216 GRADE WCC ASTM A105 NORMALISED ASTM A216 GRADE WCB ASTM A216 GRADE WCC ASTM A105 NORMALISED ASTM A216 GRADE WCB ASTM A216 GRADE WCC ASTM A479 -321 ASTM A182 GRADE F 316 ASTM A182 GRADE F 316L ASTM A276 TYPE 316 ASTM A276 TYPE 316L ASTM A351 -CF3M ASTM A351 -CF8M ASTM A182 GRADE F 316 ASTM A182 GRADE F 316L ASTM A276 TYPE 316 ASTM A276 TYPE 316L FILLED PTFE VIRGIN/FILLED/MODIFIED PTFE GRAPHITE METAL TO METAL PEEK VIRGIN/FILLED/MODIFIED PTFE BRAIDED GRAPHITE BRAIDED GRAPHITE + PTFE LUB
PRED. UEP15M Date: EQPT :2” REDUCED BORE ON/ OFF By 16-12-09 VALVE CHKD. UEP19M Date: PLANT : ANPS MGI By 20-12-09 APPD. UEP19M Date: CONSIGNEE: PDO By 10-1-10 ENGINEERED By : PDO FEED OFFICE PRINCIPAL : PETROLEUM DEVELOPMENT OMAN LLC
11 of 26
Vendor Offer
Rev.
R01
A01
A02
Date:
16-12-09
9-3-10
12-4-10
Sign
UEP15M
UEP19 M TAG No.: 81UZV-2531 REQUISTION No.:
UEP19M
SPECIFICATION FOR 2” REDUCED BORE ON/OFF VALVE 81UZV-2531
Mat spec, bolts/studs Mat spec, nuts Additional requirements
Nominal size
Page: Contr. Job: MESC No.:
12 of 26
DIE FORMED GRAPHITE DIE FORMED GRAPHITE + PTFE LUB ASTM A193 GRADE B7M ASTM A194 GRADE 2HM MESC SPE 77/110 2008 MESC SPE 77/211 2008 MESC SPE 77/300A 2008 MESC SPE 77/302 2008 MESC SPE 77/312 2007 MESC SPE 85/203 2008 MESC SPE 85/204 2008 DN 50
Notes: 1. The valve shall be tight shut off design to leakage class VI as per IEC 60534 -4 2. Valve shall be anti static type and of fire safe construction as per API 6FA
PRED. UEP15M Date: EQPT :2” REDUCED BORE ON/ OFF By 16-12-09 VALVE CHKD. UEP19M Date: PLANT : ANPS MGI By 20-12-09 APPD. UEP19M Date: CONSIGNEE: PDO By 10-1-10 ENGINEERED By : PDO FEED OFFICE PRINCIPAL : PETROLEUM DEVELOPMENT OMAN LLC
Rev.
R01
A01
A02
Date:
16-12-09
9-3-10
12-4-10
Sign
UEP15M
UEP19 M TAG No.: 81UZV-2531 REQUISTION No.:
UEP19M
SPECIFICATION FOR 2 ” REDUCED BORE ON/OFF VALVE 81UZV-2508 / 2510
Description Design spec, pressure rating Design spec Design spec, face to face dim. Type of end connection Type of face Type of pattern Type of closure member Type of bore Type of construction Type of bonnet/cover Type of seat Uni/bi-directional Service(s) Mat requirement, sour service Temperature, min Temperature, max Emission class Mat, body Mat, trim Mat, seals Mat spec, body Mat spec, insert Mat spec, gland flange Mat spec, gland ring Mat spec, closure member
Mat spec, stem
Mat spec, seat Mat spec, static primary seal Mat spec, static sec seal Mat spec, dynamic primary seal Mat spec, dynamic sec seal(s)
Page: Contr. Job: MESC No.:
Specified ASME CL 150 ISO 17292 ASME B16.10 FLANGED RAISED FACE SHORT FLOATING BALL REDUCED END ENTRY INTEGRAL (NON-EXTENDED) SOFT BI-DIRECTIONAL SOUR NACE MR-01-75 (VERSION 2002) MINUS 20 deg C PLUS 150 deg C B AISI 316 AISI 316/PTFE GRAPHITE THERMOPLASTIC ASTM A182 GRADE F 316 ASTM A351 -CF8M ASTM A182 GRADE F 316 ASTM A351 -CF8M ASTM A182 GRADE F 316 ASTM A351 -CF8M ASTM A479 -321 ASTM A182 GRADE F 316 ASTM A182 GRADE F 316L ASTM A276 TYPE 316 ASTM A276 TYPE 316L ASTM A351 -CF3M ASTM A351 -CF8M ASTM A182 GRADE F 316 ASTM A182 GRADE F 316L ASTM A276 TYPE 316 ASTM A276 TYPE 316L VIRGIN/FILLED/MODIFIED PTFE VIRGIN/FILLED/MODIFIED PTFE GRAPHITE METAL TO METAL VIRGIN/FILLED/MODIFIED PTFE BRAIDED GRAPHITE BRAIDED GRAPHITE + PTFE LUB DIE FORMED GRAPHITE DIE FORMED GRAPHITE + PTFE LUB
PRED. UEP15M Date: EQPT :2” REDUCED BORE ON/ OFF By 16-12-09 VALVE CHKD. UEP19M Date: PLANT : ANPS MGI By 20-12-09 APPD. UEP19M Date: CONSIGNEE: PDO By 10-1-10 ENGINEERED By : PDO FEED OFFICE PRINCIPAL : PETROLEUM DEVELOPMENT OMAN LLC
13 of 26
Vendor Offer
Rev.
R01
A01
A02
Date:
16-12-09
9-3-10
12-4-10
Sign
UEP15M
UEP19 UEP19M M TAG No.: 81UZV-2508 / 2510 REQUISTION No.:
SPECIFICATION FOR 2” REDUCED BORE ON/OFF VALVE 81UZV-2508 / 2510
Mat spec, bolts/studs Mat spec, nuts Additional requirements
Nominal size
Page: Contr. Job: MESC No.:
14 of 26
ASTM A193 GRADE B8M-CLASS 1 ASTM A194 GRADE 8MA MESC SPE 77/110 2008 MESC SPE 77/211 2008 MESC SPE 77/300A 2008 MESC SPE 77/302 2008 MESC SPE 77/312 2007 MESC SPE 81/001 2007 MESC SPE 81/002 2008 MESC SPE 85/203 2008 MESC SPE 85/204 2008 DN 50
Notes: 1. The valve shall be tight shut off design to leakage class VI as per IEC 60534 -4 2. Valve shall be anti static type and of fire safe construction as per API 6FA 3. Valve shall be provided with external thermally sprayed aluminium (TSA) coating.
PRED. UEP15M Date: EQPT :2” REDUCED BORE ON/ OFF By 16-12-09 VALVE CHKD. UEP19M Date: PLANT : ANPS MGI By 20-12-09 APPD. UEP19M Date: CONSIGNEE: PDO By 10-1-10 ENGINEERED By : PDO FEED OFFICE PRINCIPAL : PETROLEUM DEVELOPMENT OMAN LLC
Rev.
R01
A01
A02
Date:
16-12-09
9-3-10
12-4-10
Sign
UEP15M
UEP19 UEP19 M M TAG No.: 81UZV-2508 / 2510 REQUISTION No.:
SPECIFICATION FOR 3” REDUCED BORE ON/OFF VALVE 81UZV-2502
Description Design spec, pressure rating Design spec Design spec, face to face dim. Type of end connection Type of face Type of pattern Type of closure member Type of bore Type of construction Type of bonnet/cover Type of seat Uni/bi-directional Service(s) Mat requirement, sour service Temperature, min Temperature, max Emission class Special requirements Mat, body Mat, trim Mat, seals Mat spec, body Mat spec, insert Mat spec, bonnet Mat spec, gland flange Mat spec, gland ring Mat spec, closure member Mat spec, stem Mat spec, seat Mat spec, static primary seal Mat spec, static sec seal Mat spec, dynamic primary seal Mat spec, dynamic sec seal(s)
Mat spec, bolts/studs Mat spec, nuts Additional requirements
Page: Contr. Job: MESC No.:
Specified ASME CL 150 ISO 17292 ASME B16.10 FLANGED RAISED FACE SHORT FLOATING BALL REDUCED END ENTRY BOLTED EXTENSION SOFT UNI-DIRECTIONAL HIGH RISK SOUR NACE MR-01-75 (VERSION 2002) MINUS 50 deg C PLUS 150 deg C A(HS) BODY CAVITY RELIEF EXTENDED BONNET ALLOY 825 ALLOY 825/PEEK GRAPHITE ASTM A494 -CU5MCUC ASTM B564 UNS N08825 ASTM A494 -CU5MCUC ASTM B564 UNS N08825 ASTM A494 -CU5MCUC ASTM B564 UNS N08825 ASTM A494 -CU5MCUC ASTM B564 UNS N08825 ASTM B575 UNS N10276 ASTM A494 -CU5MCUC ASTM B564 UNS N08825 ASTM B425 UNS N08825 ASTM B564 UNS N08825 FILLED PTFE / PEEK PEEK GRAPHITE METAL TO METAL PEEK BRAIDED GRAPHITE BRAIDED GRAPHITE + PTFE LUB DIE FORMED GRAPHITE DIE FORMED GRAPHITE + PTFE LUB ASTM A193 GRADE B8M-CLASS 1 ASTM A194 GRADE 8MA MESC SPE 77/110 2008 MESC SPE 77/200 2008 MESC SPE 77/208 2006
PRED. UEP15M Date: EQPT :3” REDUCED BORE ON/ OFF By 16-12-09 VALVE CHKD. UEP19M Date: PLANT : ANPS MGI By 20-12-09 APPD. UEP19M Date: CONSIGNEE: PDO By 10-1-10 ENGINEERED By : PDO FEED OFFICE PRINCIPAL : PETROLEUM DEVELOPMENT OMAN LLC
15 of 26
Vendor Offer
Rev.
R01
A01
A02
Date:
16-12-09
9-3-10
12-4-10
Sign
UEP15M
UEP19 M TAG No.: 81UZV-2502 REQUISTION No.:
UEP19M
SPECIFICATION FOR 3 ” REDUCED BORE ON/OFF VALVE 81UZV-2502
Nominal size
MESC SPE MESC SPE MESC SPE MESC SPE MESC SPE MESC SPE MESC SPE DN 80
Page: Contr. Job: MESC No.:
16 of 26
77/211 2008 77/300A 2008 77/302 2008 81/001 2007 81/002 2008 85/203 2008 85/204 2008
Notes: 1. The valve shall be tight shut off design to leakage class VI as per IEC 60534 -4 2. Valve shall be anti static type and of fire safe construction as per API 6FA 3. Connections like drain/vent/sealant/grease point on the valve body is not allowed unless otherwise agreed with the company.
PRED. UEP15M Date: EQPT :3” REDUCED BORE ON/ OFF By 16-12-09 VALVE CHKD. UEP19M Date: PLANT : ANPS MGI By 20-12-09 APPD. UEP19M Date: CONSIGNEE: PDO By 10-1-10 ENGINEERED By : PDO FEED OFFICE PRINCIPAL : PETROLEUM DEVELOPMENT OMAN LLC
Rev.
R01
A01
A02
Date:
16-12-09
9-3-10
12-4-10
Sign
UEP15M
UEP19 M TAG No.: 81UZV-2502 REQUISTION No.:
UEP19M
SPECIFICATION FOR 6” REDUCED BORE ON/OFF VALVE 81UZV-2511A
Description Design spec, pressure rating Design spec Design spec, face to face dim. Type of end connection Type of face Type of pattern Type of closure member Type of bore Type of construction Type of bonnet/cover Type of seat Type of seat piston Uni/bi-directional Service(s) Mat requirement, sour service Temperature, min Temperature, max Emission class Special requirements Mat, body Mat, trim Mat, seals Mat spec, body
Mat spec, bonnet
Mat spec, cover
Mat spec, gland flange
Mat spec, gland ring Mat spec, closure member Mat spec,closure member facing Mat spec, stem Mat spec, trunnion Mat Mat Mat Mat Mat Mat
spec, spec, spec, spec, spec, spec,
seat spring(s) static primary seal static sec seal dynamic primary seal dynamic sec seal(s)
Page: Contr. Job: MESC No.:
Specified ASME CL 2500 API SPEC 6D ISO 14313 ISO 14313 FLANGED RAISED FACE STANDARD TRUNNION MOUNTED BALL REDUCED TWO PIECE BOLTED EXTENSION SOFT DOUBLE PISTON @DOWNSTREAM AND SELF RELIEVING @ UPSTREAM UNI-DIRECTIONAL HIGH RISK SOUR NACE MR-01-75 (VERSION 2002) MINUS 29 deg C PLUS 150 deg C A(HS) EXTENDED BONNET CARBON STEEL ALLOY 625 PEEK ASTM A105 NORMALISED ASTM A216 GRADE WCB ASTM A216 GRADE WCC ASTM A105 NORMALISED ASTM A216 GRADE WCB ASTM A216 GRADE WCC ASTM A105 NORMALISED ASTM A216 GRADE WCB ASTM A216 GRADE WCC ASTM A105 NORMALISED ASTM A216 GRADE WCB ASTM A216 GRADE WCC ASTM B575 UNS N10276 ASTM A494-CW-6MC ASTM B564 UNS N06625 ALLOY 625 ASTM B425 UNS N06625 ASTM B564 UNS N06625 ASTM B425 UNS N06625 ASTM B564 UNS N06625 PEEK ASTM B637 UNS N07718 PEEK PEEK PEEK PEEK
PRED. UEP15M Date: EQPT :6” REDUCED BORE ON/ OFF By 16-12-09 VALVE CHKD. UEP19M Date: PLANT : ANPS MGI By 20-12-09 APPD. UEP19M Date: CONSIGNEE: PDO By 10-1-10 ENGINEERED By : PDO FEED OFFICE PRINCIPAL : PETROLEUM DEVELOPMENT OMAN LLC
17 of 26
Vendor Offer
Rev.
R01
A01
A02
Date:
16-12-09
9-3-10
12-4-10
Sign
UEP15M
UEP19 M TAG No.: 81UZV-2511A REQUISTION No.:
UEP19M
SPECIFICATION FOR 6” REDUCED BORE ON/OFF VALVE 81UZV-2511A
Mat spec, bolts/studs Mat spec, nuts Additional requirements
Nominal size
Page: Contr. Job: MESC No.:
18 of 26
ASTM A193 GRADE B7M ASTM A194 GRADE 2HM MESC SPE 77/130 2008 MESC SPE 77/200 2008 MESC SPE 77/208 2006 MESC SPE 77/211 2006 MESC SPE 77/300 2009 MESC SPE 77/300A 2008 MESC SPE 77/300B 2008 MESC SPE 77/302 2008 MESC SPE 77/312 2007 MESC SPE 81/001 2007 MESC SPE 81/002 2008 DN 150
Notes: 1. The valve shall be tight shut off design to leakage class VI as per IEC 60534 -4 2. Valve shall be anti static type and of fire safe construction as per API 6FA 3. Flow direction shall be permanently marked or embedded on the valve body. 4. Connections like drain/vent/sealant/grease point on the valve body is not allowed unless otherwise agreed with the company.
PRED. UEP15M Date: EQPT :6” REDUCED BORE ON/ OFF By 16-12-09 VALVE CHKD. UEP19M Date: PLANT : ANPS MGI By 20-12-09 APPD. UEP19M Date: CONSIGNEE: PDO By 10-1-10 ENGINEERED By : PDO FEED OFFICE PRINCIPAL : PETROLEUM DEVELOPMENT OMAN LLC
Rev.
R01
A01
A02
Date:
16-12-09
9-3-10
12-4-10
Sign
UEP15M
UEP19 M TAG No.: 81UZV-2511A REQUISTION No.:
UEP19M
SPECIFICATION FOR 2” REDUCED BORE ON/OFF VALVE 81UZV-2511B
Description Design spec, pressure rating Design spec Design spec, face to face dim. Type of end connection Type of face Type of pattern Type of closure member Type of bore Type of construction Type of bonnet/cover Type of seat Uni/bi-directional Service(s) Mat requirement, sour service Temperature, min Temperature, max Emission class Mat, body Mat, trim Mat, seals Mat spec, body
Mat spec, bonnet
Mat spec, cover
Mat spec, gland flange
Mat spec, gland ring Mat spec, closure member Mat spec,closure member facing Mat spec, stem Mat spec, trunnion Mat spec, seat Mat spec, spring(s) Mat spec, static primary seal Mat spec, static sec seal Mat spec, dynamic primary seal Mat spec, dynamic sec seal(s) Mat spec, bolts/studs Mat spec, nuts Additional requirements
Page: Contr. Job: MESC No.:
Specified ASME CL 2500 ISO 17292 ASME B16.10 FLANGED RAISED FACE SHORT FLOATING BALL REDUCED END ENTRY (Two piece) INTEGRAL (NON-EXTENDED) SOFT BI-DIRECTIONAL HIGH RISK SOUR NACE MR-01-75 (VERSION 2002) MINUS 29 deg C PLUS 150 deg C A (HS) CARBON STEEL ALLOY 625 PEEK ASTM A105 NORMALISED ASTM A216 GRADE WCB ASTM A216 GRADE WCC ASTM A105 NORMALISED ASTM A216 GRADE WCB ASTM A216 GRADE WCC ASTM A105 NORMALISED ASTM A216 GRADE WCB ASTM A216 GRADE WCC ASTM A105 NORMALISED ASTM A216 GRADE WCB ASTM A216 GRADE WCC ASTM B575 UNS N10276 ASTM A494-CW-6MC ASTM B564 UNS N06625 ALLOY 625 ASTM B425 UNS N06625 ASTM B564 UNS N06625 ASTM B425 UNS N06625 ASTM B564 UNS N06625 PEEK ASTM B637 UNS N07718 PEEK PEEK PEEK PEEK ASTM A193 GRADE B7M ASTM A194 GRADE 2HM MESC SPE 77/110 2008 MESC SPE 77/200 2008
PRED. UEP15M Date: EQPT :2” REDUCED BORE ON/ OFF By 16-12-09 VALVE CHKD. UEP19M Date: PLANT : ANPS MGI By 20-12-09 APPD. UEP19M Date: CONSIGNEE: PDO By 10-1-10 ENGINEERED By : PDO FEED OFFICE PRINCIPAL : PETROLEUM DEVELOPMENT OMAN LLC
19 of 26
Vendor Offer
Rev.
R01
A01
A02
Date:
16-12-09
9-3-10
12-4-10
Sign
UEP15M
UEP19 M TAG No.: 81UZV-2511B REQUISTION No
UEP19M
SPECIFICATION FOR 2” REDUCED BORE ON/OFF VALVE 81UZV-2511B
Nominal size
MESC SPE MESC SPE MESC SPE MESC SPE MESC SPE MESC SPE MESC SPE MESC SPE MESC SPE DN 50
77/208 77/211 77/300 77/300A 77/300B 77/302 77/312 81/001 81/002
Page: Contr. Job: MESC No.:
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2006 2008 2009 2008 2008 2008 2007 2007 2008
Notes: 1. The valve shall be tight shut off design to leakage class VI as per IEC 60534 -4 2. Valve shall be anti static type and of fire safe construction as per API 6FA 3. Connections like drain/vent/sealant/grease point on the valve body is not allowed unless otherwise agreed with the company.
PRED. UEP15M Date: EQPT :2” REDUCED BORE ON/ OFF By 16-12-09 VALVE CHKD. UEP19M Date: PLANT : ANPS MGI By 20-12-09 APPD. UEP19M Date: CONSIGNEE: PDO By 10-1-10 ENGINEERED By : PDO FEED OFFICE PRINCIPAL : PETROLEUM DEVELOPMENT OMAN LLC
Rev.
R01
A01
A02
Date:
16-12-09
9-3-10
12-4-10
Sign
UEP15M
UEP19 M TAG No.: 81UZV-2511B REQUISTION No.:
UEP19M
SPECIFICATION FOR 2” REDUCED BORE ON/OFF VALVE 81UZV-2512
Description Design spec, pressure rating Design spec Design spec, face to face dim. Type of end connection Type of face Type of pattern Type of closure member Type of bore Type of construction Type of bonnet/cover Type of seat Uni/bi-directional Service(s) Mat requirement, sour service Temperature, min Temperature, max Emission class Mat, body Mat, trim Mat, seals Mat spec, body Mat spec, bonnet Mat spec, cover Mat spec, gland flange Mat spec, gland ring Mat spec, closure member
Mat spec, closure member facing Mat spec, stem Mat spec, trunnion Mat Mat Mat Mat Mat Mat
spec, spec, spec, spec, spec, spec,
seat springs static primary seal static sec seal dynamic primary seal dynamic sec seal
Page: Contr. Job: MESC No.:
Specified ASME CL 2500 ISO 17292 ASME B16.10 FLANGED RAISED FACE SHORT FLOATING BALL REDUCED END ENTRY (TWO PIECE) INTEGRAL (NON-EXTENDED) SOFT BI-DIRECTIONAL HIGH RISK SOUR NACE MR-01-75 (VERSION 2002) MINUS 50 deg C PLUS 150 deg C A (HS) ALLOY 825 ALLOY 825/PEEK PEEK ASTM A494-CU5MCUC ASTM B564 UNS N08825 ASTM A494-CU5MCUC ASTM B564 UNS N08825 ASTM A494-CU5MCUC ASTM B564 UNS N08825 ASTM A494-CU5MCUC ASTM B564 UNS N08825 ASTM B575 UNS N10276 ASTM A494-CU5MCUC ASTM B425 UNS N08825 ASTM B564 UNS N08825 ALLOY 825 ASTM B425 UNS N08825 ASTM B564 UNS N08825 ASTM B425 UNS N08825 ASTM B564 UNS N08825 PEEK ASTM B637 UNS N07718 PEEK GRAPHITE PEEK BRAIDED GRAPHITE BRAIDED GRAPHITE + PTFE LUB DIE FORMED GRAPHITE DIE FORMED GRAPHITE + PTFE LUB
PRED. UEP15M Date: EQPT : 2” REDUCED BORE ON/ OFF By 16-12-09 VALVE CHKD. UEP19M Date: PLANT : ANPS MGI By 20-12-09 APPD. UEP19M Date: CONSIGNEE: PDO By 10-1-10 ENGINEERED By : PDO FEED OFFICE PRINCIPAL : PETROLEUM DEVELOPMENT OMAN LLC
21 of 26
Vendor Offer
Rev.
R01
A01
A02
Date:
16-12-09
9-3-10
12-4-10
Sign
UEP15M
UEP1 9M
UEP19M
TAG No.: 81UZV-2512 REQUISTION No.:
SPECIFICATION FOR 2” REDUCED BORE ON/OFF VALVE 81UZV-2512
Mat spec, bolts/studs Mat spec, nuts Additional requirements
Nominal size
Page: Contr. Job: MESC No.:
22 of 26
ASTM A193 GRADE B8M Class 1 ASTM A194 GRADE 8MA MESC SPE 77/110 2008 MESC SPE 77/200 2008 MESC SPE 77/208 2006 MESC SPE 77/211 2008 MESC SPE 77/300 2009 MESC SPE 77/300A 2008 MESC SPE 77/300B 2008 MESC SPE 77/302 2008 MESC SPE 77/312 2007 MESC SPE 81/001 2007 MESC SPE 81/002 2008 MESC SPE 85/203 2008 MESC SPE 85/204 2008 DN 50
Notes: 1. The valve shall be tight shut off design to leakage class VI as per IEC 60534 -4 2. Valve shall be anti static type and of fire safe construction as per API 6FA 3. Flow direction shall be permanently marked or embedded on the valve body. 4. Connections like drain/vent/sealant/grease point on the valve body is not allowed unless otherwise agreed with the company.
PRED. UEP15M Date: EQPT : 2” REDUCED BORE ON/ OFF By 16-12-09 VALVE CHKD. UEP19M Date: PLANT : ANPS MGI By 20-12-09 APPD. UEP19M Date: CONSIGNEE: PDO By 10-1-10 ENGINEERED By : PDO FEED OFFICE PRINCIPAL : PETROLEUM DEVELOPMENT OMAN LLC
Rev.
R01
A01
A02
Date:
16-12-09
9-3-10
12-4-10
Sign
UEP15M
UEP19 M TAG No.: 81UZV-2512 REQUISTION No.:
UEP19M
SPECIFICATION FOR 2” REDUCED BORE ON/OFF VALVE 81UZV-2516
Description Design spec, pressure rating Design spec Design spec, face to face dim. Type of end connection Type of face Type of pattern Type of closure member Type of bore Type of construction Type of bonnet/cover Type of seat Uni/bi-directional Service(s) Mat requirement, sour service Temperature, min Temperature, max Emission class Special requirements Mat, body Mat, trim Mat, seals Mat spec, body
Mat spec, bonnet
Mat spec, cover
Mat spec, gland flange
Mat spec, gland ring Mat spec, closure member Mat spec, closure member facing Mat spec, stem Mat spec, trunnion Mat Mat Mat Mat
spec, spec, spec, spec,
seat springs static primary seal static sec seal
Page: Contr. Job: MESC No.:
Specified ASME CL 2500 ISO 17292 ASME B16.10 FLANGED RAISED FACE SHORT FLOATING BALL REDUCED END ENTRY INTEGRAL (NON-EXTENDED) SOFT BI-DIRECTIONAL HIGH RISK SOUR NACE MR-01-75 (VERSION 2002) MINUS 29 deg C PLUS 150 deg C A (HS) EXTENDED BONNET NOT REQUIRED CARBON STEEL ALLOY 625 PEEK ASTM A105 NORMALISED ASTM A216 GRADE WCB ASTM A216 GRADE WCC ASTM A105 NORMALISED ASTM A216 GRADE WCB ASTM A216 GRADE WCC ASTM A105 NORMALISED ASTM A216 GRADE WCB ASTM A216 GRADE WCC ASTM A105 NORMALISED ASTM A216 GRADE WCB ASTM A216 GRADE WCC ASTM B575 UNS N10276 ASTM A494-CW-6MC ASTM B564 UNS N06625 ALLOY 625 ASTM B425 UNS N06625 ASTM B564 UNS N06625 ASTM B425 UNS N06625 ASTM B564 UNS N06625 PEEK ASTM B637 UNS N07718 PEEK PEEK
PRED. UEP15M Date: EQPT :2” REDUCED BORE ON/ OFF By 16-12-09 VALVE CHKD. UEP19M Date: PLANT : ANPS MGI By 20-12-09 APPD. UEP19M Date: CONSIGNEE: PDO By 10-1-10 ENGINEERED By : PDO FEED OFFICE PRINCIPAL : PETROLEUM DEVELOPMENT OMAN LLC
23 of 26
Vendor Offer
Rev.
R01
A01
A02
Date:
16-12-09
9-3-10
12-4-10
Sign
UEP15M
UEP19 M TAG No.: 81UZV-2516 REQUISTION No.:
UEP19M
SPECIFICATION FOR 2” REDUCED BORE ON/OFF VALVE 81UZV-2516
Mat spec, dynamic primary seal Mat spec, dynamic sec seal Mat spec, bolts/studs Mat spec, nuts Additional requirements
Nominal size
Page: Contr. Job: MESC No.:
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PEEK PEEK ASTM A193 GRADE B7M ASTM A194 GRADE 2HM MESC SPE 77/130 2008 MESC SPE 77/200 2008 MESC SPE 77/208 2006 MESC SPE 77/211 2008 MESC SPE 77/300 2009 MESC SPE 77/300A 2008 MESC SPE 77/300B 2008 MESC SPE 77/302 2008 MESC SPE 77/312 2007 MESC SPE 81/001 2007 MESC SPE 81/002 2008 DN 50
Notes: 1. The valve shall be tight shut off design to leakage class VI as per IEC 60534 -4 2. Valve shall be anti static type and of fire safe construction as per API 6FA 3. Connections like drain/vent/sealant/grease point on the valve body is not allowed unless otherwise agreed with the company.
PRED. UEP15M Date: EQPT :2” REDUCED BORE ON/ OFF By 16-12-09 VALVE CHKD. UEP19M Date: PLANT : ANPS MGI By 20-12-09 APPD. UEP19M Date: CONSIGNEE: PDO By 10-1-10 ENGINEERED By : PDO FEED OFFICE PRINCIPAL : PETROLEUM DEVELOPMENT OMAN LLC
Rev.
R01
A01
A02
Date:
16-12-09
9-3-10
12-4-10
Sign
UEP15M
UEP19 M TAG No.: 81UZV-2516 REQUISTION No.:
UEP19M
SPECIFICATION FOR REDUCED BORE ON/OFF VALVE 6” 81UZV-2521A, 4” 81UZV-2520, 3” 81UZV-2525/2528, 2” 81UZV-2516/2521B/2548
Page: Contr. Job:
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MESC No.:
Description Design spec Pressure Rating Design spec, face to face dim. Type of end connection Type of pattern Type of closure member Type of bore Type of construction Type of bonnet/cover Type of seat Type of seat piston Uni/bi-directional Service(s) Mat requirement, sour service Temperature, min Temperature, max
Emission class Product specification level Performance Requirement Level Mat, body Mat, trim Mat, stem Mat, closure member Mat, seat Mat, seals Mat spec, body Mat spec, bonnet Mat spec, cover Mat spec, stem Mat spec, closure member Mat spec, trunnion Mat spec, seat Mat spec, spring(s) Mat spec, static primary seal Mat spec, static sec seal Mat spec, dynamic primary seal Mat spec, dynamic sec seal(s) Mat spec, bolts/studs Mat spec, nuts Additional requirements
Specified API 6A API 10000# API 6A FLANGED, 6BX RTJ STANDARD TRUNNION MOUNTED BALL REDUCED TWO PIECE, GEAR OPERATED BOLTED (NON-EXTENDED) METAL SEATED DOUBLE PISTON @DOWNSTREAM AND SELF RELIEVING @ UPSTREAM UNI-DIRECTIONAL HIGH RISK SOUR, GAS NACE MR-01-75 (VERSION 2002) MINUS 29 deg C PLUS 120 deg C (Valve tag no. 81UZV-2525 / 2528) PLUS 150 deg C (Refer Note:18) A (HS) PSL-3G PR-2 CARBON STEEL ALLOY 625 + TUNGSTEN CARBIDE ALLOY 625 ALLOY 625 ALLOY 625 PEEK LIP SEAL ASTM A694 F60 ASTM A694 F60 ASTM A694 F60 ASTM B446 UNS N06625 ASTM B564 UNS N06625 ASTM B564 UNS N06625 ASTM B446 UNS N06625 ASTM B564 UNS N06625 ASTM B446 UNS N06625 ASTM B637 UNS N07718 PEEK PEEK PEEK PEEK ASTM A320 GRADE L7M ASTM A194 GRADE 7M MESC SPE 77/211 2006 MESC SPE 77/300 2009 MESC SPE 77/300A 2008 MESC SPE 77/300B 2008 MESC SPE 77/302 2008 MESC SPE 77/312 2007
PRED. UEP15M Date: EQPT :6”, 3”,4” & 2” REDUCED BORE By 16-12-09 ON/ OFF VALVE CHKD. UEP19M Date: PLANT : ANPS MGI By 20-12-09 APPD. UEP19M Date: CONSIGNEE: PDO By 10-1-10 ENGINEERED By : PDO FEED OFFICE PRINCIPAL : PETROLEUM DEVELOPMENT OMAN LLC
Vendor response
Rev.
R01
A01
A02
Date:
16-12-09
9-3-10
12-4-10
Sign
UEP15M
UEP19 M
UEP19M
TAG No.: Note 16 REQUISTION No.:
SPECIFICATION FOR REDUCED BORE ON/OFF VALVE 6” 81UZV-2521A, 4” 81UZV-2520, 3” 81UZV-2525/2528, 2” 81UZV-2516/2521B/2548
Page: Contr. Job:
26 of 26
MESC No.:
Notes: 1. The valve shall be tight shut off design to leakage class VI as per IEC 60534-4. 2. Vendor shall confirm suitability of seal material for this pressure rating and service(Fluid property shall be provided to vendor during bidding stage). 3. Non-metallic material shall comply to clause 5.2.3 of API 6A. 4. Seat facings shall be tungsten carbide coated. 5. Valve shall be fire safe as per API 6FA /ISO 10497 / API 607. 6. Anti Static and Anti blow down stem is required. 7. Connections like drain/vent/sealant/grease point on the valve body is not allowed unless otherwise agreed with the company. 8. Design, testing and inspection shall fully comply with API 6A (PSL-3G and PR2) requirements. 9. Vendor shall submit the following along with the bid apart from the documents specified in RED (under requisition): a. List of experience having supplied API 10000# valves. b. ITP (Inspection & Test Plan) c. Proven records / experience of proposed non-mettalic seals used in the typical pressure rating and service. d. Valves general arrangement and sectional drawings. 10. Lip seal shall be used as body bonnet joint seal and for stem seal. 11. The gearbox shall be self locking gear type, dust proof and weather proof and shall be charged with sufficient lubricant of suitable type. 12. The gear box output torque rating shall be atleast 1.5 times the maximum required operations torque of the valve. 13. HIC test requirement shall confirm with SP-2041. 14. Flow direction shall be permanently marked or embedded on the valve body. 15. Vendor shall propose suitable facing / weld overlay material required in the seal ring groove to enhance the integrity of seal ring. 16. Valve tag numbers include 6” 81UZV-2521A, 4” 81UZV-2520, 3” 81UZV-2525/2528,2” 81UZV-2516/2521B/2548. 17. Carbon steel body with CRA trim valve shall be CRA cladded on dynamic sealing surface area of the carbon steel body / bonnet side. 18. Valve shall comply with API 6A annex-G.
PRED. UEP15M Date: EQPT :6”, 3”,4” & 2” REDUCED BORE By 16-12-09 ON/ OFF VALVE CHKD. UEP19M Date: PLANT : ANPS MGI By 20-12-09 APPD. UEP19M Date: CONSIGNEE: PDO By 10-1-10 ENGINEERED By : PDO FEED OFFICE PRINCIPAL : PETROLEUM DEVELOPMENT OMAN LLC
Rev.
R01
A01
A02
Date:
16-12-09
9-3-10
12-4-10
Sign
UEP15M
UEP19 M
UEP19M
TAG No.: Note 16 REQUISTION No.:
Appendix – 3 Actuator Data Sheets (21 Sheets)
ANR-107-MOD-IN-7771-00003-0001/A02
Page 17 of 20
APPENDIX 3
STANDARD DATA SHEET FOR SHUTOFF VALVE ACTUATORS (IPF SERVICE)
Actuator manufacturer shall be: As per Valve Automation Centre, 36.600 of AVME
Requisition No: Item: 1 of Valve Schedule Project name: Al-Noor MGI Phase 3A FEED Phase 2 Tag No: 81UZV-2500A
1. Actuator type: 1.a Direct Instrument air Instrument gas Hydraulic
Yes No No
1. b Combined Instrument air/Hydraulic Instrument gas/Hydraulic
No No
1.c Instrument Air Supply: 550 - 900 kPag 1.d Instrument Gas Supply: Not Applicable 1.e Hydraulic Fluid Supply: Not Applicable - Min. Pressure: kPag - Max. Pressure: kPag Hydr. Fluid: 1.f Electric Power Supply: 24 VDC Yes Other 1.g Air Fail Action - CLOSE
2. Valve data: 2.a Nominal bore: 2.b Pressure rating:
DN: 150 Class: 600#
3. Position of valve stem: 3.a 3.b 3.c 3.d
Horizontal Vertical 45 degrees Other ………….
No Yes No
4.a 4.b 4.c 4.d
Horizontal Vertical 45 degrees Other ………….
Yes No No
6. Limit switch type:
5.a Limit switch (Open/Close) 5.b Valve Positioner (Smart) 5.c Buffer Vessel
Yes Yes No
7. Stroking time: Max. time to fully open Min. time to close Max. time to close Partial Valve Stroke Test
kPag
4. Position of pipeline:
5. Accessories;
7.a 7.b 7.c 7.d
2.c Max. design pressure: 9,960 2.d Manufacturer: 36.600 of AVME
6.a Manufacturer’s standard 6.b Micro switch type 6.c Proximity Type
Yes
8. Speed control facility: 12 sec.
8.a Required 8.b Not required
No
6 sec. Yes
9. Solenoid/Pilot valve type: 9.a Electrical solenoid 9.b Pneumatic pilot 9.c Not required
10. Purchaser’s witnessed insp./testing: Yes
11.a Required(ESD valves) 11.b Document review(PSD valves) 11.c Witness testing(PSD valves)
No No Yes
11. Type of Valve/Actuator assembly: 12.a Total plant isolation 12.b ESD
12.c Depressurizing 12.d PSD
Yes
Page 1 of 2
TYPICAL LIST OF CRITICAL COMPONENTS
Conformity of Critical Components to SP 1081 Item
Description
1
Cylinder barrel
2
Yoke housing
3
Yoke
4
Yoke pin
5
Yoke pin roller
6
Yoke pin nut
7
End caps
8
Piston rods
9
Connecting rods
10
Thrust block
11
Thrust pin
12
Thrust plate
13
Body castings
14
Pneumatic cylinder
15
Hydraulic cylinder
16
Tie bars
17
Bolts
18
Nuts
19
Springs
20
Spring cartridge
Conforms, material description
Alternative, material description
21 22 23 24 25 26
Page 2 of 2
APPENDIX 3
STANDARD DATA SHEET FOR SHUTOFF VALVE ACTUATORS (IPF SERVICE)
Actuator manufacturer shall be: As per Valve Automation Centre, 36.600 of AVME
Requisition No: Item: 2 of Valve Schedule Project name: Al-Noor MGI Phase 3A FEED Phase 2 Tag No: 81UZV-2500B
1. Actuator type: 1.a Direct Instrument air Instrument gas Hydraulic
Yes No No
1. b Combined Instrument air/Hydraulic Instrument gas/Hydraulic
No No
1.c Instrument Air Supply: 550 - 900 kPag 1.d Instrument Gas Supply: Not Applicable 1.e Hydraulic Fluid Supply: Not Applicable - Min. Pressure: kPag - Max. Pressure: kPag Hydr. Fluid: 1.f Electric Power Supply: 24 VDC Yes Other 1.g Air Fail Action - CLOSE
2. Valve data: 2.a Nominal bore: 2.b Pressure rating:
DN: 50 Class: 600#
3. Position of valve stem: 3.a 3.b 3.c 3.d
4. Position of pipeline:
Horizontal Vertical 45 degrees Other ………….
No Yes No
5. Accessories; Yes Yes No
7. Stroking time: Max. time to fully open Min. time to close Max. time to close Partial Valve Stroke Test
4.a 4.b 4.c 4.d
Horizontal Vertical 45 degrees Other ………….
Yes No No
6. Limit switch type:
5.a Limit switch (Open/Close) 5.b Valve Positioner (Smart) 5.c Buffer Vessel
7.a 7.b 7.c 7.d
2.c Max. design pressure: 9,960 kPag 2.d Manufacturer: 36.600 of AVME
6.a Manufacturer’s standard 6.b Micro switch type 6.c Proximity Type
Yes
8. Speed control facility: 4 sec.
8.a Required 8.b Not required
No
2 sec. Yes
9. Solenoid/Pilot valve type: 9.a Electrical solenoid 9.b Pneumatic pilot 9.c Not required
10. Purchaser’s witnessed insp./testing: Yes
11.a Required(ESD valves) 11.b Document review(PSD valves) 11.c Witness testing(PSD valves)
No No Yes
11. Type of Valve/Actuator assembly: 12.a Total plant isolation 12.b ESD
12.c Depressurizing 12.d PSD
Yes
Page 1 of 2
TYPICAL LIST OF CRITICAL COMPONENTS
Conformity of Critical Components to SP 1081 Item
Description
1
Cylinder barrel
2
Yoke housing
3
Yoke
4
Yoke pin
5
Yoke pin roller
6
Yoke pin nut
7
End caps
8
Piston rods
9
Connecting rods
10
Thrust block
11
Thrust pin
12
Thrust plate
13
Body castings
14
Pneumatic cylinder
15
Hydraulic cylinder
16
Tie bars
17
Bolts
18
Nuts
19
Springs
20
Spring cartridge
Conforms, material description
Alternative, material description
21 22 23 24 25 26
Page 2 of 2
APPENDIX 3
STANDARD DATA SHEET FOR SHUTOFF VALVE ACTUATORS (IPF SERVICE)
Actuator manufacturer shall be: As per Valve Automation Centre, 36.600 of AVME
Requisition No: Item: 3, 7, 14 of Valve Schedule Project name: Al-Noor MGI Phase 3A FEED Phase 2 Tag No: 81UZV-2501, 2505, 2513
1. Actuator type: 1.a Direct Instrument air Instrument gas Hydraulic
Yes No No
1. b Combined Instrument air/Hydraulic Instrument gas/Hydraulic
No No
1.c Instrument Air Supply: 550 - 900 kPag 1.d Instrument Gas Supply: Not Applicable 1.e Hydraulic Fluid Supply: Not Applicable - Min. Pressure: kPag - Max. Pressure: kPag Hydr. Fluid: 1.f Electric Power Supply: 24 VDC Yes Other 1.g Air Fail Action - CLOSE
2. Valve data: 2.a Nominal bore: 2.b Pressure rating:
DN: 50 Class: 600#
3. Position of valve stem: 3.a 3.b 3.c 3.d
4. Position of pipeline:
Horizontal Vertical 45 degrees Other ………….
No Yes No
5. Accessories; Yes Yes No
7. Stroking time: Max. time to fully open Min. time to close Max. time to close Partial Valve Stroke Test
4.a 4.b 4.c 4.d
Horizontal Vertical 45 degrees Other ………….
Yes No No
6. Limit switch type:
5.a Limit switch (Open/Close) 5.b Valve Positioner (Smart) 5.c Buffer Vessel
7.a 7.b 7.c 7.d
2.c Max. design pressure: 9,960 kPag 2.d Manufacturer: 36.600 of AVME
6.a Manufacturer’s standard 6.b Micro switch type 6.c Proximity Type
Yes
8. Speed control facility: 4 sec.
8.a Required 8.b Not required
No
2 sec. Yes
9. Solenoid/Pilot valve type: 9.a Electrical solenoid 9.b Pneumatic pilot 9.c Not required
10. Purchaser’s witnessed insp./testing: Yes
11.a Required(ESD valves) 11.b Document review(PSD valves) 11.c Witness testing(PSD valves)
No No Yes
11. Type of Valve/Actuator assembly: 12.a Total plant isolation 12.b ESD
12.c Depressurizing 12.d PSD
Yes
Page 1 of 2
TYPICAL LIST OF CRITICAL COMPONENTS
Conformity of Critical Components to SP 1081 Item
Description
1
Cylinder barrel
2
Yoke housing
3
Yoke
4
Yoke pin
5
Yoke pin roller
6
Yoke pin nut
7
End caps
8
Piston rods
9
Connecting rods
10
Thrust block
11
Thrust pin
12
Thrust plate
13
Body castings
14
Pneumatic cylinder
15
Hydraulic cylinder
16
Tie bars
17
Bolts
18
Nuts
19
Springs
20
Spring cartridge
Conforms, material description
Alternative, material description
21 22 23 24 25 26
Page 2 of 2
APPENDIX 3
STANDARD DATA SHEET FOR SHUTOFF VALVE ACTUATORS (IPF SERVICE)
Actuator manufacturer shall be: As per Valve Automation Centre, 36.600 of AVME
Requisition No: Item: 4 of Valve Schedule Project name: Al-Noor MGI Phase 3A FEED Phase 2 Tag No: 81UZV-2502
1. Actuator type: 1.a Direct Instrument air Instrument gas Hydraulic
Yes No No
1. b Combined Instrument air/Hydraulic Instrument gas/Hydraulic
No No
1.c Instrument Air Supply: 550 - 900 kPag 1.d Instrument Gas Supply: Not Applicable 1.e Hydraulic Fluid Supply: Not Applicable - Min. Pressure: kPag - Max. Pressure: kPag Hydr. Fluid: 1.f Electric Power Supply: 24 VDC Yes Other 1.g Air Fail Action - CLOSE
2. Valve data: 2.a Nominal bore: 2.b Pressure rating:
DN: 80 Class: 150#
3. Position of valve stem: 3.a 3.b 3.c 3.d
4. Position of pipeline:
Horizontal Vertical 45 degrees Other ………….
No Yes No
5. Accessories; Yes Yes No
7. Stroking time: Max. time to fully open Min. time to close Max. time to close Partial Valve Stroke Test
4.a 4.b 4.c 4.d
Horizontal Vertical 45 degrees Other ………….
Yes No No
6. Limit switch type:
5.a Limit switch (Open/Close) 5.b Valve Positioner (Smart) 5.c Buffer Vessel
7.a 7.b 7.c 7.d
2.c Max. design pressure: 1,960 kPag 2.d Manufacturer: 36.600 of AVME
6.a Manufacturer’s standard 6.b Micro switch type 6.c Proximity Type
Yes
8. Speed control facility: 8 sec.
8.a Required 8.b Not required
No
3 sec. Yes
9. Solenoid/Pilot valve type: 9.a Electrical solenoid 9.b Pneumatic pilot 9.c Not required
10. Purchaser’s witnessed insp./testing: Yes
11.a Required(ESD valves) 11.b Document review(PSD valves) 11.c Witness testing(PSD valves)
No No Yes
12.c Depressurizing 12.d PSD
Yes
11. Type of Valve/Actuator assembly: 12.a Total plant isolation 12.b ESD
Page 1 of 2
TYPICAL LIST OF CRITICAL COMPONENTS
Conformity of Critical Components to SP 1081 Item
Description
1
Cylinder barrel
2
Yoke housing
3
Yoke
4
Yoke pin
5
Yoke pin roller
6
Yoke pin nut
7
End caps
8
Piston rods
9
Connecting rods
10
Thrust block
11
Thrust pin
12
Thrust plate
13
Body castings
14
Pneumatic cylinder
15
Hydraulic cylinder
16
Tie bars
17
Bolts
18
Nuts
19
Springs
20
Spring cartridge
Conforms, material description
Alternative, material description
21 22 23 24 25 26
Page 2 of 2
APPENDIX 3
STANDARD DATA SHEET FOR SHUTOFF VALVE ACTUATORS (IPF SERVICE)
Actuator manufacturer shall be: As per Valve Automation Centre, 36.600 of AVME
Requisition No: Item: 5 of Valve Schedule Project name: Al-Noor MGI Phase 3A FEED Phase 2 Tag No: 81UZV-2503
1. Actuator type: 1.a Direct Instrument air Instrument gas Hydraulic
Yes No No
1. b Combined Instrument air/Hydraulic Instrument gas/Hydraulic
No No
1.c Instrument Air Supply: 550 - 900 kPag 1.d Instrument Gas Supply: Not Applicable 1.e Hydraulic Fluid Supply: Not Applicable - Min. Pressure: kPag - Max. Pressure: kPag Hydr. Fluid: 1.f Electric Power Supply: 24 VDC Yes Other 1.g Air Fail Action - CLOSE
2. Valve data: 2.a Nominal bore: 2.b Pressure rating:
DN: 50 Class: 150#
3. Position of valve stem: 3.a 3.b 3.c 3.d
4. Position of pipeline:
Horizontal Vertical 45 degrees Other ………….
No Yes No
5. Accessories; Yes Yes No
7. Stroking time: Max. time to fully open Min. time to close Max. time to close Partial Valve Stroke Test
4.a 4.b 4.c 4.d
Horizontal Vertical 45 degrees Other ………….
Yes No No
6. Limit switch type:
5.a Limit switch (Open/Close) 5.b Valve Positioner (Smart) 5.c Buffer Vessel
7.a 7.b 7.c 7.d
2.c Max. design pressure: 1,960 kPag 2.d Manufacturer: 36.600 of AVME
6.a Manufacturer’s standard 6.b Micro switch type 6.c Proximity Type
Yes
8. Speed control facility: 4 sec.
8.a Required 8.b Not required
No
2 sec. Yes
9. Solenoid/Pilot valve type: 9.a Electrical solenoid 9.b Pneumatic pilot 9.c Not required
10. Purchaser’s witnessed insp./testing: Yes
11.a Required(ESD valves) 11.b Document review(PSD valves) 11.c Witness testing(PSD valves)
Yes No No
11. Type of Valve/Actuator assembly: 12.a Total plant isolation 12.b ESD
Yes
12.c Depressurizing 12.d PSD
Page 1 of 2
TYPICAL LIST OF CRITICAL COMPONENTS
Conformity of Critical Components to SP 1081 Item
Description
1
Cylinder barrel
2
Yoke housing
3
Yoke
4
Yoke pin
5
Yoke pin roller
6
Yoke pin nut
7
End caps
8
Piston rods
9
Connecting rods
10
Thrust block
11
Thrust pin
12
Thrust plate
13
Body castings
14
Pneumatic cylinder
15
Hydraulic cylinder
16
Tie bars
17
Bolts
18
Nuts
19
Springs
20
Spring cartridge
Conforms, material description
Alternative, material description
21 22 23 24 25 26
Page 2 of 2
APPENDIX 3
STANDARD DATA SHEET FOR SHUTOFF VALVE ACTUATORS (IPF SERVICE)
Actuator manufacturer shall be: As per Valve Automation Centre, 36.600 of AVME
Requisition No: Item: 6 of Valve Schedule Project name: Al-Noor MGI Phase 3A FEED Phase 2 Tag No: 81UZV-2504
1. Actuator type: 1.a Direct Instrument air Instrument gas Hydraulic
Yes No No
1. b Combined Instrument air/Hydraulic Instrument gas/Hydraulic
No No
1.c Instrument Air Supply: 550 - 900 kPag 1.d Instrument Gas Supply: Not Applicable 1.e Hydraulic Fluid Supply: Not Applicable - Min. Pressure: kPag - Max. Pressure: kPag Hydr. Fluid: 1.f Electric Power Supply: 24 VDC Yes Other 1.g Air Fail Action - CLOSE
2. Valve data: 2.a Nominal bore: 2.b Pressure rating:
DN: 50 Class: 600#
3. Position of valve stem: 3.a 3.b 3.c 3.d
4. Position of pipeline:
Horizontal Vertical 45 degrees Other ………….
No Yes No
5. Accessories; Yes Yes No
7. Stroking time: Max. time to fully open Min. time to close Max. time to close Partial Valve Stroke Test
4.a 4.b 4.c 4.d
Horizontal Vertical 45 degrees Other ………….
Yes No No
6. Limit switch type:
5.a Limit switch (Open/Close) 5.b Valve Positioner (Smart) 5.c Buffer Vessel
7.a 7.b 7.c 7.d
2.c Max. design pressure: 9,960 kPag 2.d Manufacturer: 36.600 of AVME
6.a Manufacturer’s standard 6.b Micro switch type 6.c Proximity Type
Yes
8. Speed control facility: 4 sec.
8.a Required 8.b Not required
No
2 sec. Yes
9. Solenoid/Pilot valve type: 9.a Electrical solenoid 9.b Pneumatic pilot 9.c Not required
10. Purchaser’s witnessed insp./testing: Yes
11.a Required(ESD valves) 11.b Document review(PSD valves) 11.c Witness testing(PSD valves)
No No Yes
12.c Depressurizing 12.d PSD
Yes
11. Type of Valve/Actuator assembly: 12.a Total plant isolation 12.b ESD
Page 1 of 2
TYPICAL LIST OF CRITICAL COMPONENTS
Conformity of Critical Components to SP 1081 Item
Description
1
Cylinder barrel
2
Yoke housing
3
Yoke
4
Yoke pin
5
Yoke pin roller
6
Yoke pin nut
7
End caps
8
Piston rods
9
Connecting rods
10
Thrust block
11
Thrust pin
12
Thrust plate
13
Body castings
14
Pneumatic cylinder
15
Hydraulic cylinder
16
Tie bars
17
Bolts
18
Nuts
19
Springs
20
Spring cartridge
Conforms, material description
Alternative, material description
21 22 23 24 25 26
Page 2 of 2
APPENDIX 3
STANDARD DATA SHEET FOR SHUTOFF VALVE ACTUATORS (IPF SERVICE)
Actuator manufacturer shall be: As per Valve Automation Centre, 36.600 of AVME
Requisition No: Item: 8 of Valve Schedule Project name: Al-Noor MGI Phase 3A FEED Phase 2 Tag No: 81UZV-2507
1. Actuator type: 1.a Direct Instrument air Instrument gas Hydraulic
Yes No No
1. b Combined Instrument air/Hydraulic Instrument gas/Hydraulic
No No
1.c Instrument Air Supply: 550 - 900 kPag 1.d Instrument Gas Supply: Not Applicable 1.e Hydraulic Fluid Supply: Not Applicable - Min. Pressure: kPag - Max. Pressure: kPag Hydr. Fluid: 1.f Electric Power Supply: 24 VDC Yes Other 1.g Air Fail Action - OPEN
2. Valve data: 2.a Nominal bore: 2.b Pressure rating:
DN: 50 Class: 600#
3. Position of valve stem: 3.a 3.b 3.c 3.d
4. Position of pipeline:
Horizontal Vertical 45 degrees Other ………….
No Yes No
5. Accessories; Yes Yes Yes
7. Stroking time: Max. time to fully open Min. time to close Max. time to close Partial Valve Stroke Test
4.a 4.b 4.c 4.d
Horizontal Vertical 45 degrees Other ………….
Yes No No
6. Limit switch type:
5.a Limit switch (Open/Close) 5.b Valve Positioner (Smart) 5.c Buffer Vessel
7.a 7.b 7.c 7.d
2.c Max. design pressure: 9,960 kPag 2.d Manufacturer: 36.600 of AVME
6.a Manufacturer’s standard 6.b Micro switch type 6.c Proximity Type
Yes
8. Speed control facility: 2 sec.
8.a Required 8.b Not required
No
4 sec. Yes
9. Solenoid/Pilot valve type: 9.a Electrical solenoid 9.b Pneumatic pilot 9.c Not required
10. Purchaser’s witnessed insp./testing: Yes
11.a Required(EBD valves) 11.b Document review(PSD valves) 11.c Witness testing(PSD valves)
Yes No No
12.c Depressurizing 12.d PSD
Yes
11. Type of Valve/Actuator assembly: 12.a Total plant isolation 12.b ESD
Page 1 of 2
TYPICAL LIST OF CRITICAL COMPONENTS
Conformity of Critical Components to SP 1081 Item
Description
1
Cylinder barrel
2
Yoke housing
3
Yoke
4
Yoke pin
5
Yoke pin roller
6
Yoke pin nut
7
End caps
8
Piston rods
9
Connecting rods
10
Thrust block
11
Thrust pin
12
Thrust plate
13
Body castings
14
Pneumatic cylinder
15
Hydraulic cylinder
16
Tie bars
17
Bolts
18
Nuts
19
Springs
20
Spring cartridge
Conforms, material description
Alternative, material description
21 22 23 24 25 26
Page 2 of 2
APPENDIX 3
STANDARD DATA SHEET FOR SHUTOFF VALVE ACTUATORS (IPF SERVICE)
Actuator manufacturer shall be: As per Valve Automation Centre, 36.600 of AVME
Requisition No: Item: 9, 10 of Valve Schedule Project name: Al-Noor MGI Phase 3A FEED Phase 2 Tag No: 81UZV-2508, 2510
1. Actuator type: 1.a Direct Instrument air Instrument gas Hydraulic
Yes No No
1. b Combined Instrument air/Hydraulic Instrument gas/Hydraulic
No No
1.c Instrument Air Supply: 550 - 900 kPag 1.d Instrument Gas Supply: Not Applicable 1.e Hydraulic Fluid Supply: Not Applicable - Min. Pressure: kPag - Max. Pressure: kPag Hydr. Fluid: 1.f Electric Power Supply: 24 VDC Yes Other 1.g Air Fail Action - CLOSE
2. Valve data: 2.a Nominal bore: 2.b Pressure rating:
DN: 50 Class: 150#
3. Position of valve stem: 3.a 3.b 3.c 3.d
4. Position of pipeline:
Horizontal Vertical 45 degrees Other ………….
No Yes No
5. Accessories; Yes Yes No
7. Stroking time: Max. time to fully open Min. time to close Max. time to close Partial Valve Stroke Test
4.a 4.b 4.c 4.d
Horizontal Vertical 45 degrees Other ………….
Yes No No
6. Limit switch type:
5.a Limit switch (Open/Close) 5.b Valve Positioner (Smart) 5.c Buffer Vessel
7.a 7.b 7.c 7.d
2.c Max. design pressure: 1,960 kPag 2.d Manufacturer: 36.600 of AVME
6.a Manufacturer’s standard 6.b Micro switch type 6.c Proximity Type
Yes
8. Speed control facility: 4 sec.
8.a Required 8.b Not required
No
2 sec. Yes
9. Solenoid/Pilot valve type: 9.a Electrical solenoid 9.b Pneumatic pilot 9.c Not required
10. Purchaser’s witnessed insp./testing: Yes
11.a Required(ESD valves) 11.b Document review(PSD valves) 11.c Witness testing(PSD valves)
No No Yes
11. Type of Valve/Actuator assembly: 12.a Total plant isolation 12.b ESD
12.c Depressurizing 12.d PSD
Yes
Page 1 of 2
TYPICAL LIST OF CRITICAL COMPONENTS
Conformity of Critical Components to SP 1081 Item
Description
1
Cylinder barrel
2
Yoke housing
3
Yoke
4
Yoke pin
5
Yoke pin roller
6
Yoke pin nut
7
End caps
8
Piston rods
9
Connecting rods
10
Thrust block
11
Thrust pin
12
Thrust plate
13
Body castings
14
Pneumatic cylinder
15
Hydraulic cylinder
16
Tie bars
17
Bolts
18
Nuts
19
Springs
20
Spring cartridge
Conforms, material description
Alternative, material description
21 22 23 24 25 26
Page 2 of 2
APPENDIX 3
STANDARD DATA SHEET FOR SHUTOFF VALVE ACTUATORS (IPF SERVICE)
Actuator manufacturer shall be: As per Valve Automation Centre, 36.600 of AVME
Requisition No: Item: 11 of Valve Schedule Project name: Al-Noor MGI Phase 3A FEED Phase 2 Tag No: 81UZV-2511A
1. Actuator type: 1.a Direct Instrument air Instrument gas Hydraulic
Yes No No
1. b Combined Instrument air/Hydraulic Instrument gas/Hydraulic
No No
1.c Instrument Air Supply: 550 - 900 kPag 1.d Instrument Gas Supply: Not Applicable 1.e Hydraulic Fluid Supply: Not Applicable - Min. Pressure: kPag - Max. Pressure: kPag Hydr. Fluid: 1.f Electric Power Supply: 24 VDC Yes Other 1.g Air Fail Action - CLOSE
2. Valve data: 2.a Nominal bore: 2.b Pressure rating:
DN: 150 Class: 2500#
3. Position of valve stem: 3.a 3.b 3.c 3.d
4. Position of pipeline:
Horizontal Vertical 45 degrees Other ………….
No Yes No
5. Accessories; Yes Yes No
7. Stroking time: Max. time to fully open Min. time to close Max. time to close Partial Valve Stroke Test
4.a 4.b 4.c 4.d
Horizontal Vertical 45 degrees Other ………….
Yes No No
6. Limit switch type:
5.a Limit switch (Open/Close) 5.b Valve Positioner (Smart) 5.c Buffer Vessel
7.a 7.b 7.c 7.d
2.c Max. design pressure: 28,770 kPag 2.d Manufacturer: 36.600 of AVME
6.a Manufacturer’s standard 6.b Micro switch type 6.c Proximity Type
Yes
8. Speed control facility: 12 sec.
8.a Required 8.b Not required
No
6 sec. Yes
9. Solenoid/Pilot valve type: 9.a Electrical solenoid 9.b Pneumatic pilot 9.c Not required
10. Purchaser’s witnessed insp./testing: Yes
11.a Required(ESD valves) 11.b Document review(PSD valves) 11.c Witness testing(PSD valves)
No No Yes
11. Type of Valve/Actuator assembly: 12.a Total plant isolation 12.b ESD
12.c Depressurizing 12.d PSD
Yes
Page 1 of 2
TYPICAL LIST OF CRITICAL COMPONENTS
Conformity of Critical Components to SP 1081 Item
Description
1
Cylinder barrel
2
Yoke housing
3
Yoke
4
Yoke pin
5
Yoke pin roller
6
Yoke pin nut
7
End caps
8
Piston rods
9
Connecting rods
10
Thrust block
11
Thrust pin
12
Thrust plate
13
Body castings
14
Pneumatic cylinder
15
Hydraulic cylinder
16
Tie bars
17
Bolts
18
Nuts
19
Springs
20
Spring cartridge
Conforms, material description
Alternative, material description
21 22 23 24 25 26
Page 2 of 2
APPENDIX 3
STANDARD DATA SHEET FOR SHUTOFF VALVE ACTUATORS (IPF SERVICE)
Actuator manufacturer shall be: As per Valve Automation Centre, 36.600 of AVME
Requisition No: Item: 12 of Valve Schedule Project name: Al-Noor MGI Phase 3A FEED Phase 2 Tag No: 81UZV-2511B
1. Actuator type: 1.a Direct Instrument air Instrument gas Hydraulic
Yes No No
1. b Combined Instrument air/Hydraulic Instrument gas/Hydraulic
No No
1.c Instrument Air Supply:550 – 900 kPag 1.d Instrument Gas Supply: Not Applicable 1.e Hydraulic Fluid Supply: Not Applicable - Min. Pressure: - Max. Pressure: Hydr. Fluid: 1.f Electric Power Supply: 24 VDC Yes Other 1.g Air Fail Action - CLOSE
2. Valve data: 2.a Nominal bore: 2.b Pressure rating:
DN: 50 Class: 2500#
3. Position of valve stem: 3.a 3.b 3.c 3.d
4. Position of pipeline:
Horizontal Vertical 45 degrees Other ………….
No Yes No
5. Accessories; Yes Yes No
7. Stroking time: Max. time to fully open Min. time to close Max. time to close Partial Valve Stroke Test
4.a 4.b 4.c 4.d
Horizontal Vertical 45 degrees Other ………….
Yes No No
6. Limit switch type:
5.a Limit switch (Open/Close) 5.b Valve Positioner (Smart) 5.c Buffer Vessel
7.a 7.b 7.c 7.d
2.c Max. design pressure: 28,770 kPag 2.d Manufacturer: 36.600 of AVME
6.a Manufacturer’s standard 6.b Micro switch type 6.c Proximity Type
Yes
8. Speed control facility: 4 sec.
8.a Required 8.b Not required
No
2 sec. Yes
9. Solenoid/Pilot valve type: 9.a Electrical solenoid 9.b Pneumatic pilot 9.c Not required
10. Purchaser’s witnessed insp./testing: Yes
11.a Required(ESD valves) 11.b Document review(PSD valves) 11.c Witness testing(PSD valves)
No No Yes
12.c Depressurizing 12.d PSD
Yes
11. Type of Valve/Actuator assembly: 12.a Total plant isolation 12.b ESD
Page 1 of 2
TYPICAL LIST OF CRITICAL COMPONENTS
Conformity of Critical Components to SP 1081 Item
Description
1
Cylinder barrel
2
Yoke housing
3
Yoke
4
Yoke pin
5
Yoke pin roller
6
Yoke pin nut
7
End caps
8
Piston rods
9
Connecting rods
10
Thrust block
11
Thrust pin
12
Thrust plate
13
Body castings
14
Pneumatic cylinder
15
Hydraulic cylinder
16
Tie bars
17
Bolts
18
Nuts
19
Springs
20
Spring cartridge
Conforms, material description
Alternative, material description
21 22 23 24 25 26
Page 2 of 2
APPENDIX 3
STANDARD DATA SHEET FOR SHUTOFF VALVE ACTUATORS (IPF SERVICE)
Actuator manufacturer shall be: As per Valve Automation Centre, 36.600 of AVME
Requisition No: Item: 13 of Valve Schedule Project name: Al-Noor MGI Phase 3A FEED Phase 2 Tag No: 81UZV-2512
1. Actuator type: 1.a Direct Instrument air Instrument gas Hydraulic
Yes No No
1. b Combined Instrument air/Hydraulic Instrument gas/Hydraulic
No No
1.c Instrument Air Supply: 550 - 900 kPag 1.d Instrument Gas Supply: Not Applicable 1.e Hydraulic Fluid Supply: Not Applicable - Min. Pressure: kPag - Max. Pressure: kPag Hydr. Fluid: 1.f Electric Power Supply: 24 VDC Yes Other 1.g Air Fail Action - CLOSE
2. Valve data: 2.a Nominal bore: 2.b Pressure rating:
DN: 50 Class: 2500#
3. Position of valve stem: 3.a 3.b 3.c 3.d
4. Position of pipeline:
Horizontal Vertical 45 degrees Other ………….
No Yes No
5. Accessories; Yes Yes No
7. Stroking time: Max. time to fully open Min. time to close Max. time to close Partial Valve Stroke Test
4.a 4.b 4.c 4.d
Horizontal Vertical 45 degrees Other ………….
Yes No No
6. Limit switch type:
5.a Limit switch (Open/Close) 5.b Valve Positioner (Smart) 5.c Buffer Vessel
7.a 7.b 7.c 7.d
2.c Max. design pressure: 28,770 kPag 2.d Manufacturer: 36.600 of AVME
6.a Manufacturer’s standard 6.b Micro switch type 6.c Proximity Type
Yes
8. Speed control facility: 4 sec.
8.a Required 8.b Not required
No
2 sec. Yes
9. Solenoid/Pilot valve type: 9.a Electrical solenoid 9.b Pneumatic pilot 9.c Not required
10. Purchaser’s witnessed insp./testing: Yes
11.a Required(ESD valves) 11.b Document review(PSD valves) 11.c Witness testing(PSD valves)
No No Yes
11. Type of Valve/Actuator assembly: 12.a Total plant isolation 12.b ESD
12.c Depressurizing 12.d PSD
Yes
Page 1 of 2
TYPICAL LIST OF CRITICAL COMPONENTS
Conformity of Critical Components to SP 1081 Item
Description
1
Cylinder barrel
2
Yoke housing
3
Yoke
4
Yoke pin
5
Yoke pin roller
6
Yoke pin nut
7
End caps
8
Piston rods
9
Connecting rods
10
Thrust block
11
Thrust pin
12
Thrust plate
13
Body castings
14
Pneumatic cylinder
15
Hydraulic cylinder
16
Tie bars
17
Bolts
18
Nuts
19
Springs
20
Spring cartridge
Conforms, material description
Alternative, material description
21 22 23 24 25 26
Page 2 of 2
APPENDIX 3
STANDARD DATA SHEET FOR SHUTOFF VALVE ACTUATORS (IPF SERVICE)
Actuator manufacturer shall be: As per Valve Automation Centre, 36.600 of AVME
Requisition No: Item: 15 of Valve Schedule Project name: Al-Noor MGI Phase 3A FEED Phase 2 Tag No: 81UZV-2516
1. Actuator type: 1.a Direct Instrument air Instrument gas Hydraulic
Yes No No
1. b Combined Instrument air/Hydraulic Instrument gas/Hydraulic
No No
1.c Instrument Air Supply: 550 - 900 kPag 1.d Instrument Gas Supply: Not Applicable 1.e Hydraulic Fluid Supply: Not Applicable - Min. Pressure: - Max. Pressure: Hydr. Fluid: 1.f Electric Power Supply: 24 VDC Yes Other 1.g Air Fail Action - CLOSE
2. Valve data: 2.a Nominal bore: 2.b Pressure rating:
DN: 50 Class: API 10,000
3. Position of valve stem: 3.a 3.b 3.c 3.d
4. Position of pipeline:
Horizontal Vertical 45 degrees Other ………….
No Yes No
5. Accessories; Yes Yes No
7. Stroking time: Max. time to fully open Min. time to close Max. time to close Partial Valve Stroke Test
4.a 4.b 4.c 4.d
Horizontal Vertical 45 degrees Other ………….
Yes No No
6. Limit switch type:
5.a Limit switch (Open/Close) 5.b Valve Positioner (Smart) 5.c Buffer Vessel
7.a 7.b 7.c 7.d
2.c Max. design pressure: 56,000 kPag 2.d Manufacturer: 36.600 of AVME
6.a Manufacturer’s standard 6.b Micro switch type 6.c Proximity Type
Yes
8. Speed control facility: 4 sec.
8.a Required 8.b Not required
No
2 sec. Yes
9. Solenoid/Pilot valve type: 9.a Electrical solenoid 9.b Pneumatic pilot 9.c Not required
10. Purchaser’s witnessed insp./testing: Yes
11.a Required(ESD valves) 11.b Document review(PSD valves) 11.c Witness testing(PSD valves)
No No Yes
11. Type of Valve/Actuator assembly: 12.a Total plant isolation 12.b ESD
12.c Depressurizing 12.d PSD
No Yes
Page 1 of 2
TYPICAL LIST OF CRITICAL COMPONENTS
Conformity of Critical Components to SP 1081 Item
Description
1
Cylinder barrel
2
Yoke housing
3
Yoke
4
Yoke pin
5
Yoke pin roller
6
Yoke pin nut
7
End caps
8
Piston rods
9
Connecting rods
10
Thrust block
11
Thrust pin
12
Thrust plate
13
Body castings
14
Pneumatic cylinder
15
Hydraulic cylinder
16
Tie bars
17
Bolts
18
Nuts
19
Springs
20
Spring cartridge
Conforms, material description
Alternative, material description
21 22 23 24 25 26
Page 2 of 2
APPENDIX 3
STANDARD DATA SHEET FOR SHUTOFF VALVE ACTUATORS (IPF SERVICE)
Actuator manufacturer shall be: As per Valve Automation Centre, 36.600 of AVME
Requisition No: Item: 16 of Valve Schedule Project name: Al-Noor MGI Phase 3A FEED Phase 2 Tag No: 81UZV-2520
1. Actuator type: 1.a Direct Instrument air Instrument gas Hydraulic
Yes No No
1. b Combined Instrument air/Hydraulic Instrument gas/Hydraulic
No No
1.c Instrument Air Supply: 550 - 900 kPag 1.d Instrument Gas Supply: Not Applicable 1.e Hydraulic Fluid Supply: Not Applicable - Min. Pressure: - Max. Pressure: Hydr. Fluid: 1.f Electric Power Supply: 24 VDC Yes Other 1.g Air Fail Action - OPEN
2. Valve data: 2.a Nominal bore: 2.b Pressure rating:
DN: 100 Class: API 10,000
3. Position of valve stem: 3.a 3.b 3.c 3.d
4. Position of pipeline:
Horizontal Vertical 45 degrees Other ………….
No Yes No
5. Accessories; Yes Yes Yes
7. Stroking time: Max. time to fully open Min. time to close Max. time to close Partial Valve Stroke Test
4.a 4.b 4.c 4.d
Horizontal Vertical 45 degrees Other ………….
Yes No No
6. Limit switch type:
5.a Limit switch (Open/Close) 5.b Valve Positioner (Smart) 5.c Buffer Vessel
7.a 7.b 7.c 7.d
2.c Max. design pressure: 56,000 kPag 2.d Manufacturer: 36.600 of AVME
6.a Manufacturer’s standard 6.b Micro switch type 6.c Proximity Type
Yes
8. Speed control facility: 4 sec.
8.a Required 8.b Not required
No
8 sec. Yes
9. Solenoid/Pilot valve type: 9.a Electrical solenoid 9.b Pneumatic pilot 9.c Not required
10. Purchaser’s witnessed insp./testing: Yes
11.a Required(EBD valves) 11.b Document review(PSD valves) 11.c Witness testing(PSD valves)
Yes No No
11. Type of Valve/Actuator assembly: 12.a Total plant isolation 12.b ESD
12.c Depressurizing 12.d PSD
Yes No
Page 1 of 2
TYPICAL LIST OF CRITICAL COMPONENTS
Conformity of Critical Components to SP 1081 Item
Description
1
Cylinder barrel
2
Yoke housing
3
Yoke
4
Yoke pin
5
Yoke pin roller
6
Yoke pin nut
7
End caps
8
Piston rods
9
Connecting rods
10
Thrust block
11
Thrust pin
12
Thrust plate
13
Body castings
14
Pneumatic cylinder
15
Hydraulic cylinder
16
Tie bars
17
Bolts
18
Nuts
19
Springs
20
Spring cartridge
Conforms, material description
Alternative, material description
21 22 23 24 25 26
Page 2 of 2
APPENDIX 3
STANDARD DATA SHEET FOR SHUTOFF VALVE ACTUATORS (IPF SERVICE)
Actuator manufacturer shall be: As per Valve Automation Centre, 36.600 of AVME
Requisition No: Item: 17 of Valve Schedule Project name: Al-Noor MGI Phase 3A FEED Phase 2 Tag No: 81UZV-2521A
1. Actuator type: 1.a Direct Instrument air Instrument gas Hydraulic
Yes No No
1. b Combined Instrument air/Hydraulic Instrument gas/Hydraulic
No No
1.c Instrument Air Supply: 550 - 900 kPag 1.d Instrument Gas Supply: Not Applicable 1.e Hydraulic Fluid Supply: Not Applicable - Min. Pressure: - Max. Pressure: Hydr. Fluid: 1.f Electric Power Supply: 24 VDC Yes Other 1.g Air Fail Action - CLOSE
2. Valve data: 2.a Nominal bore: 2.b Pressure rating:
DN: 150 Class: API 10,000
3. Position of valve stem: 3.a 3.b 3.c 3.d
4. Position of pipeline:
Horizontal Vertical 45 degrees Other ………….
No Yes No
5. Accessories; Yes Yes No
7. Stroking time: Max. time to fully open Min. time to close Max. time to close Partial Valve Stroke Test
4.a 4.b 4.c 4.d
Horizontal Vertical 45 degrees Other ………….
Yes No No
6. Limit switch type:
5.a Limit switch (Open/Close) 5.b Valve Positioner (Smart) 5.c Buffer Vessel
7.a 7.b 7.c 7.d
2.c Max. design pressure:56,000 kPag 2.d Manufacturer: 36.600 of AVME
6.a Manufacturer’s standard 6.b Micro switch type 6.c Proximity Type
Yes
8. Speed control facility: 12 sec.
8.a Required 8.b Not required
No
6 sec. Yes
9. Solenoid/Pilot valve type: 9.a Electrical solenoid 9.b Pneumatic pilot 9.c Not required
10. Purchaser’s witnessed insp./testing: Yes
11.a Required(ESD valves) 11.b Document review(PSD valves) 11.c Witness testing(PSD valves)
Yes No No
11. Type of Valve/Actuator assembly: 12.a Total plant isolation 12.b ESD
Yes
12.c Depressurizing 12.d PSD
Page 1 of 2
TYPICAL LIST OF CRITICAL COMPONENTS
Conformity of Critical Components to SP 1081 Item
Description
1
Cylinder barrel
2
Yoke housing
3
Yoke
4
Yoke pin
5
Yoke pin roller
6
Yoke pin nut
7
End caps
8
Piston rods
9
Connecting rods
10
Thrust block
11
Thrust pin
12
Thrust plate
13
Body castings
14
Pneumatic cylinder
15
Hydraulic cylinder
16
Tie bars
17
Bolts
18
Nuts
19
Springs
20
Spring cartridge
Conforms, material description
Alternative, material description
21 22 23 24 25 26
Page 2 of 2
APPENDIX 3
STANDARD DATA SHEET FOR SHUTOFF VALVE ACTUATORS (IPF SERVICE)
Actuator manufacturer shall be: As per Valve Automation Centre, 36.600 of AVME
Requisition No: Item: 18 of Valve Schedule Project name: Al-Noor MGI Phase 3A FEED Phase 2 Tag No: 81UZV-2521B
1. Actuator type: 1.a Direct Instrument air Instrument gas Hydraulic
Yes No No
1. b Combined Instrument air/Hydraulic Instrument gas/Hydraulic
No No
1.c Instrument Air Supply: 550 - 900 kPag 1.d Instrument Gas Supply: Not Applicable 1.e Hydraulic Fluid Supply: Not Applicable - Min. Pressure: - Max. Pressure: Hydr. Fluid: 1.f Electric Power Supply: 24 VDC Yes Other 1.g Air Fail Action - CLOSE
2. Valve data: 2.a Nominal bore: 2.b Pressure rating:
DN: 50 Class: API 10,000
3. Position of valve stem: 3.a 3.b 3.c 3.d
4. Position of pipeline:
Horizontal Vertical 45 degrees Other ………….
No Yes No
5. Accessories; Yes Yes No
7. Stroking time: Max. time to fully open Min. time to close Max. time to close Partial Valve Stroke Test
4.a 4.b 4.c 4.d
Horizontal Vertical 45 degrees Other ………….
Yes No No
6. Limit switch type:
5.a Limit switch (Open/Close) 5.b Valve Positioner (Smart) 5.c Buffer Vessel
7.a 7.b 7.c 7.d
2.c Max. design pressure:56,000 kPag 2.d Manufacturer: 36.600 of AVME
6.a Manufacturer’s standard 6.b Micro switch type 6.c Proximity Type
Yes
8. Speed control facility: 4 sec.
8.a Required 8.b Not required
No
2 sec. Yes
9. Solenoid/Pilot valve type: 9.a Electrical solenoid 9.b Pneumatic pilot 9.c Not required
10. Purchaser’s witnessed insp./testing: Yes
11.a Required(ESD valves) 11.b Document review(PSD valves) 11.c Witness testing(PSD valves)
Yes No No
11. Type of Valve/Actuator assembly: 12.a Total plant isolation 12.b ESD
Yes
12.c Depressurizing 12.d PSD
Page 1 of 2
TYPICAL LIST OF CRITICAL COMPONENTS
Conformity of Critical Components to SP 1081 Item
Description
1
Cylinder barrel
2
Yoke housing
3
Yoke
4
Yoke pin
5
Yoke pin roller
6
Yoke pin nut
7
End caps
8
Piston rods
9
Connecting rods
10
Thrust block
11
Thrust pin
12
Thrust plate
13
Body castings
14
Pneumatic cylinder
15
Hydraulic cylinder
16
Tie bars
17
Bolts
18
Nuts
19
Springs
20
Spring cartridge
Conforms, material description
Alternative, material description
21 22 23 24 25 26
Page 2 of 2
APPENDIX 3
STANDARD DATA SHEET FOR SHUTOFF VALVE ACTUATORS (IPF SERVICE)
Actuator manufacturer shall be: As per Valve Automation Centre, 36.600 of AVME
Requisition No: Item: 19, 20 of Valve Schedule Project name: Al-Noor MGI Phase 3A FEED Phase 2 Tag No: 81UZV-2525, 81UZV-2528
1. Actuator type: 1.a Direct Instrument air Instrument gas Hydraulic
No No Yes
1. b Combined Instrument air/Hydraulic Instrument gas/Hydraulic
No No
1.c Instrument Air Supply: Not Applicable 1.d Instrument Gas Supply: Not Applicable 1.e Hydraulic Fluid Supply: - Min. Pressure: 120 bar - Max. Pressure: 200 bar Hydr. Fluid: Shell Tellus T 1.f Electric Power Supply: 24 VDC Yes Other 1.g Air Fail Action - CLOSE
2. Valve data: 2.a Nominal bore: 2.b Pressure rating:
DN: 80 Class: API 10,000
3. Position of valve stem: 3.a 3.b 3.c 3.d
4. Position of pipeline:
Horizontal Vertical 45 degrees Other ………….
No Yes No
5. Accessories; Yes No No
7. Stroking time: Max. time to fully open Min. time to close Max. time to close Partial Valve Stroke Test
4.a 4.b 4.c 4.d
Horizontal Vertical 45 degrees Other ………….
Yes No No
6. Limit switch type:
5.a Limit switch (Open/Close) 5.b Valve Positioner (Smart) 5.c Buffer Vessel
7.a 7.b 7.c 7.d
2.c Max. design pressure:56,000 kPag 2.d Manufacturer: 36.600 of AVME
6.a Manufacturer’s standard 6.b Micro switch type 6.c Proximity Type
Yes
8. Speed control facility: 8 sec.
8.a Required 8.b Not required
No
3 sec. No
9. Solenoid/Pilot valve type: 9.a Electrical solenoid 9.b Pneumatic pilot 9.c Not required
10. Purchaser’s witnessed insp./testing: Yes
11.a Required(ESD valves) 11.b Document review(PSD valves) 11.c Witness testing(PSD valves)
Yes No No
11. Type of Valve/Actuator assembly: 12.a Total plant isolation 12.b ESD
Yes
12.c Depressurizing 12.d PSD
Page 1 of 2
TYPICAL LIST OF CRITICAL COMPONENTS
Conformity of Critical Components to SP 1081 Item
Description
1
Cylinder barrel
2
Yoke housing
3
Yoke
4
Yoke pin
5
Yoke pin roller
6
Yoke pin nut
7
End caps
8
Piston rods
9
Connecting rods
10
Thrust block
11
Thrust pin
12
Thrust plate
13
Body castings
14
Pneumatic cylinder
15
Hydraulic cylinder
16
Tie bars
17
Bolts
18
Nuts
19
Springs
20
Spring cartridge
Conforms, material description
Alternative, material description
21 22 23 24 25 26
Page 2 of 2
APPENDIX 3
STANDARD DATA SHEET FOR SHUTOFF VALVE ACTUATORS (IPF SERVICE)
Actuator manufacturer shall be: As per Valve Automation Centre, 36.600 of AVME
Requisition No: Item: 21 of Valve Schedule Project name: Al-Noor MGI Phase 3A FEED Phase 2 Tag No: 81UZV-2531
1. Actuator type: 1.a Direct Instrument air Instrument gas Hydraulic
Yes No No
1. b Combined Instrument air/Hydraulic Instrument gas/Hydraulic
No No
1.c Instrument Air Supply:550 – 900 kPag 1.d Instrument Gas Supply: Not Applicable 1.e Hydraulic Fluid Supply: Not Applicable - Min. Pressure: - Max. Pressure: Hydr. Fluid: 1.f Electric Power Supply: 24 VDC Yes Other 1.g Air Fail Action - CLOSE
2. Valve data: 2.a Nominal bore: 2.b Pressure rating:
DN: 50 Class: 600#
3. Position of valve stem: 3.a 3.b 3.c 3.d
4. Position of pipeline:
Horizontal Vertical 45 degrees Other ………….
No Yes No
5. Accessories; Yes Yes No
7. Stroking time: Max. time to fully open Min. time to close Max. time to close Partial Valve Stroke Test
4.a 4.b 4.c 4.d
Horizontal Vertical 45 degrees Other ………….
Yes No No
6. Limit switch type:
5.a Limit switch (Open/Close) 5.b Valve Positioner (Smart) 5.c Buffer Vessel
7.a 7.b 7.c 7.d
2.c Max. design pressure: 9,960 kPag 2.d Manufacturer: 36.600 of AVME
6.a Manufacturer’s standard 6.b Micro switch type 6.c Proximity Type
Yes
8. Speed control facility: 4 sec.
8.a Required 8.b Not required
No
2 sec. Yes
9. Solenoid/Pilot valve type: 9.a Electrical solenoid 9.b Pneumatic pilot 9.c Not required
10. Purchaser’s witnessed insp./testing: Yes
11.a Required(ESD valves) 11.b Document review(PSD valves) 11.c Witness testing(PSD valves)
Yes No No
11. Type of Valve/Actuator assembly: 12.a Total plant isolation 12.b ESD
Yes
12.c Depressurizing 12.d PSD
Page 1 of 2
TYPICAL LIST OF CRITICAL COMPONENTS
Conformity of Critical Components to SP 1081 Item
Description
1
Cylinder barrel
2
Yoke housing
3
Yoke
4
Yoke pin
5
Yoke pin roller
6
Yoke pin nut
7
End caps
8
Piston rods
9
Connecting rods
10
Thrust block
11
Thrust pin
12
Thrust plate
13
Body castings
14
Pneumatic cylinder
15
Hydraulic cylinder
16
Tie bars
17
Bolts
18
Nuts
19
Springs
20
Spring cartridge
Conforms, material description
Alternative, material description
21 22 23 24 25 26
Page 2 of 2
APPENDIX 3
STANDARD DATA SHEET FOR SHUTOFF VALVE ACTUATORS (IPF SERVICE)
Actuator manufacturer shall be: As per Valve Automation Centre, 36.600 of AVME
Requisition No: Item: 22 of Valve Schedule Project name: Al-Noor MGI Phase 3A FEED Phase 2 Tag No: 81UZV-2541
1. Actuator type: 1.a Direct Instrument air Instrument gas Hydraulic
Yes No No
1. b Combined Instrument air/Hydraulic Instrument gas/Hydraulic
No No
1.c Instrument Air Supply: 550 - 900 kPag 1.d Instrument Gas Supply: Not Applicable 1.e Hydraulic Fluid Supply: Not Applicable - Min. Pressure: - Max. Pressure: Hydr. Fluid: 1.f Electric Power Supply: 24 VDC Yes Other 1.g Air Fail Action - OPEN
2. Valve data: 2.a Nominal bore: 2.b Pressure rating:
DN: 50 Class: 600#
3. Position of valve stem: 3.a 3.b 3.c 3.d
4. Position of pipeline:
Horizontal Vertical 45 degrees Other ………….
No Yes No
5. Accessories; Yes Yes Yes
7. Stroking time: Max. time to fully open Min. time to close Max. time to close Partial Valve Stroke Test
4.a 4.b 4.c 4.d
Horizontal Vertical 45 degrees Other ………….
Yes No No
6. Limit switch type:
5.a Limit switch (Open/Close) 5.b Valve Positioner (Smart) 5.c Buffer Vessel
7.a 7.b 7.c 7.d
2.c Max. design pressure:9,960 kPag 2.d Manufacturer: 36.600 of AVME
6.a Manufacturer’s standard 6.b Micro switch type 6.c Proximity Type
Yes
8. Speed control facility: 2 sec.
8.a Required 8.b Not required
No
4 sec. Yes
9. Solenoid/Pilot valve type: 9.a Electrical solenoid 9.b Pneumatic pilot 9.c Not required
10. Purchaser’s witnessed insp./testing: Yes
11.a Required(EBD valves) 11.b Document review(PSD valves) 11.c Witness testing(PSD valves)
Yes No No
11. Type of Valve/Actuator assembly: 12.a Total plant isolation 12.b ESD
12.c Depressurizing 12.d PSD
Yes
Page 1 of 2
TYPICAL LIST OF CRITICAL COMPONENTS
Conformity of Critical Components to SP 1081 Item
Description
1
Cylinder barrel
2
Yoke housing
3
Yoke
4
Yoke pin
5
Yoke pin roller
6
Yoke pin nut
7
End caps
8
Piston rods
9
Connecting rods
10
Thrust block
11
Thrust pin
12
Thrust plate
13
Body castings
14
Pneumatic cylinder
15
Hydraulic cylinder
16
Tie bars
17
Bolts
18
Nuts
19
Springs
20
Spring cartridge
Conforms, material description
Alternative, material description
21 22 23 24 25 26
Page 2 of 2
APPENDIX 3
STANDARD DATA SHEET FOR SHUTOFF VALVE ACTUATORS (IPF SERVICE)
Actuator manufacturer shall be: As per Valve Automation Centre, 36.600 of AVME
Requisition No: Item: 23 of Valve Schedule Project name: Al-Noor MGI Phase 3A FEED Phase 2 Tag No: 81UZV-2547A
1. Actuator type: 1.a Direct Instrument air Instrument gas Hydraulic
Yes No No
1. b Combined Instrument air/Hydraulic Instrument gas/Hydraulic
No No
1.c Instrument Air Supply: 550 - 900 kPag 1.d Instrument Gas Supply: Not Applicable 1.e Hydraulic Fluid Supply: Not Applicable - Min. Pressure: - Max. Pressure: Hydr. Fluid: 1.f Electric Power Supply: 24 VDC Yes Other 1.g Air Fail Action - CLOSE
2. Valve data: 2.a Nominal bore: 2.b Pressure rating:
DN: 150 Class: API 10,000
3. Position of valve stem: 3.a 3.b 3.c 3.d
4. Position of pipeline:
Horizontal Vertical 45 degrees Other ………….
No Yes No
5. Accessories; Yes Yes No
7. Stroking time: Max. time to fully open Min. time to close Max. time to close Partial Valve Stroke Test
4.a 4.b 4.c 4.d
Horizontal Vertical 45 degrees Other ………….
Yes No No
6. Limit switch type:
5.a Limit switch (Open/Close) 5.b Valve Positioner (Smart) 5.c Buffer Vessel
7.a 7.b 7.c 7.d
2.c Max. design pressure:56,000 kPag 2.d Manufacturer: 36.600 of AVME
6.a Manufacturer’s standard 6.b Micro switch type 6.c Proximity Type
Yes
8. Speed control facility: 12 sec.
8.a Required 8.b Not required
No
6 sec. Yes
9. Solenoid/Pilot valve type: 9.a Electrical solenoid 9.b Pneumatic pilot 9.c Not required
10. Purchaser’s witnessed insp./testing: Yes
11.a Required(ESD valves) 11.b Document review(PSD valves) 11.c Witness testing(PSD valves)
Yes No No
11. Type of Valve/Actuator assembly: 12.a Total plant isolation 12.b ESD
Yes
12.c Depressurizing 12.d PSD
Page 1 of 2
TYPICAL LIST OF CRITICAL COMPONENTS
Conformity of Critical Components to SP 1081 Item
Description
1
Cylinder barrel
2
Yoke housing
3
Yoke
4
Yoke pin
5
Yoke pin roller
6
Yoke pin nut
7
End caps
8
Piston rods
9
Connecting rods
10
Thrust block
11
Thrust pin
12
Thrust plate
13
Body castings
14
Pneumatic cylinder
15
Hydraulic cylinder
16
Tie bars
17
Bolts
18
Nuts
19
Springs
20
Spring cartridge
Conforms, material description
Alternative, material description
21 22 23 24 25 26
Page 2 of 2
APPENDIX 3
STANDARD DATA SHEET FOR SHUTOFF VALVE ACTUATORS (IPF SERVICE)
Actuator manufacturer shall be: As per Valve Automation Centre, 36.600 of AVME
Requisition No: Item: 24 of Valve Schedule Project name: Al-Noor MGI Phase 3A FEED Phase 2 Tag No: 81UZV-2547B
1. Actuator type: 1.a Direct Instrument air Instrument gas Hydraulic
Yes No No
1. b Combined Instrument air/Hydraulic Instrument gas/Hydraulic
No No
1.c Instrument Air Supply: 550 - 900 kPag 1.d Instrument Gas Supply: Not Applicable 1.e Hydraulic Fluid Supply: Not Applicable - Min. Pressure: - Max. Pressure: Hydr. Fluid: 1.f Electric Power Supply: 24 VDC Yes Other 1.g Air Fail Action - CLOSE
2. Valve data: 2.a Nominal bore: 2.b Pressure rating:
DN: 50 Class: API 10,000
3. Position of valve stem: 3.a 3.b 3.c 3.d
4. Position of pipeline:
Horizontal Vertical 45 degrees Other ………….
No Yes No
5. Accessories; Yes Yes No
7. Stroking time: Max. time to fully open Min. time to close Max. time to close Partial Valve Stroke Test
4.a 4.b 4.c 4.d
Horizontal Vertical 45 degrees Other ………….
Yes No No
6. Limit switch type:
5.a Limit switch (Open/Close) 5.b Valve Positioner (Smart) 5.c Buffer Vessel
7.a 7.b 7.c 7.d
2.c Max. design pressure:56,000 kPag 2.d Manufacturer: 36.600 of AVME
6.a Manufacturer’s standard 6.b Micro switch type 6.c Proximity Type
Yes
8. Speed control facility: 4 sec.
8.a Required 8.b Not required
No
2 sec. Yes
9. Solenoid/Pilot valve type: 9.a Electrical solenoid 9.b Pneumatic pilot 9.c Not required
10. Purchaser’s witnessed insp./testing: Yes
11.a Required(ESD valves) 11.b Document review(PSD valves) 11.c Witness testing(PSD valves)
Yes No No
11. Type of Valve/Actuator assembly: 12.a Total plant isolation 12.b ESD
Yes
12.c Depressurizing 12.d PSD
Page 1 of 2
TYPICAL LIST OF CRITICAL COMPONENTS
Conformity of Critical Components to SP 1081 Item
Description
1
Cylinder barrel
2
Yoke housing
3
Yoke
4
Yoke pin
5
Yoke pin roller
6
Yoke pin nut
7
End caps
8
Piston rods
9
Connecting rods
10
Thrust block
11
Thrust pin
12
Thrust plate
13
Body castings
14
Pneumatic cylinder
15
Hydraulic cylinder
16
Tie bars
17
Bolts
18
Nuts
19
Springs
20
Spring cartridge
Conforms, material description
Alternative, material description
21 22 23 24 25 26
Page 2 of 2
APPENDIX 3
STANDARD DATA SHEET FOR SHUTOFF VALVE ACTUATORS (IPF SERVICE)
Actuator manufacturer shall be: As per Valve Automation Centre, 36.600 of AVME
Requisition No: Item: 25 of Valve Schedule Project name: Al-Noor MGI Phase 3A FEED Phase 2 Tag No: 81UZV-2548
1. Actuator type: 1.a Direct Instrument air Instrument gas Hydraulic
Yes No No
1. b Combined Instrument air/Hydraulic Instrument gas/Hydraulic
No No
1.c Instrument Air Supply: 550 - 900 kPag 1.d Instrument Gas Supply: Not Applicable 1.e Hydraulic Fluid Supply: Not Applicable - Min. Pressure: - Max. Pressure: Hydr. Fluid: 1.f Electric Power Supply: 24 VDC Yes Other 1.g Air Fail Action - OPEN
2. Valve data: 2.a Nominal bore: 2.b Pressure rating:
DN: 80 Class: API 10,000
3. Position of valve stem: 3.a 3.b 3.c 3.d
4. Position of pipeline:
Horizontal Vertical 45 degrees Other ………….
No Yes No
5. Accessories; Yes Yes Yes
7. Stroking time: Max. time to fully open Min. time to close Max. time to close Partial Valve Stroke Test
4.a 4.b 4.c 4.d
Horizontal Vertical 45 degrees Other ………….
Yes No No
6. Limit switch type:
5.a Limit switch (Open/Close) 5.b Valve Positioner (Smart) 5.c Buffer Vessel
7.a 7.b 7.c 7.d
2.c Max. design pressure:56,000 kPag 2.d Manufacturer: 36.600 of AVME
6.a Manufacturer’s standard 6.b Micro switch type 6.c Proximity Type
Yes
8. Speed control facility: 3 sec.
8.a Required 8.b Not required
No
6 sec. Yes
9. Solenoid/Pilot valve type: 9.a Electrical solenoid 9.b Pneumatic pilot 9.c Not required
10. Purchaser’s witnessed insp./testing: Yes
11.a Required(EBD valves) 11.b Document review(PSD valves) 11.c Witness testing(PSD valves)
Yes No No
11. Type of Valve/Actuator assembly: 12.a Total plant isolation 12.b ESD
12.c Depressurizing 12.d PSD
Yes No
Page 1 of 2
TYPICAL LIST OF CRITICAL COMPONENTS
Conformity of Critical Components to SP 1081 Item
Description
1
Cylinder barrel
2
Yoke housing
3
Yoke
4
Yoke pin
5
Yoke pin roller
6
Yoke pin nut
7
End caps
8
Piston rods
9
Connecting rods
10
Thrust block
11
Thrust pin
12
Thrust plate
13
Body castings
14
Pneumatic cylinder
15
Hydraulic cylinder
16
Tie bars
17
Bolts
18
Nuts
19
Springs
20
Spring cartridge
Conforms, material description
Alternative, material description
21 22 23 24 25 26
Page 2 of 2
Appendix – 4 Torque Value Tables (21 Sheets)
ANR-107-MOD-IN-7771-00003-0001/A02
Page 18 of 20
APPENDIX 4
TORQUE VALUE TABLE FOR ON/OFF VALVE ASSEMBLIES
VALVE DESIGN SHALL BE IN ACCORDANCE WITH: Mechanical Data Sheet for ON / OFF Valves, document no. ANR-107-MOD-MP-2105-00001-0001 On/off valve manufacturer shall be: Requisition No: As per Valve Automation Centre, 36.602 of Item: 1 of Valve Schedule AVME Project name: Al-Noor MGI Phase 3A FEED Tag No: 81UZV-2500A 1. On/off valve type: 2. End connections: 1.a Ball Trunnion supported Floating-ball Split body Top entry Fully welded 1.b Coaxial balanced piston 3. On/off valve data: 3.a Nominal bore: 3.b Pressure rating: 4. Valve opening torques:
Yes No No No No No
DN: 150 Class: 600#
Yes No No Yes No No
3.c Max. design pressure: 9,960 kPag 5. Valve closing torques:
Breakaway torque (VSOT) *Nm Running torque (VROT) *Nm Opening torque: (VEOT) *Nm Stem shear torque (VSST) *Nm 6. Minimum required actuator torques: (Ref DEP 31.40.70.30-PDO) (fluid assisted at minimum available power) Break (AST) Running at 60o (ART) End(AET) Maximum Torque @ 900 kpag (MAOT) 8. Mandatory Torque Ratios (Fluid assisted) *
2.a Flanged Butt-welded Large male face Raised face Flat face Ring joint face
*Nm *Nm *Nm *Nm
Start-to-close torque (VSCT) Running torque (VRCT) Closing torque (VECT)
*Nm *Nm *Nm
7. Minimum required actuator torques: (Ref DEP 31.40.70.30-PDO) (spring assisted) Start-to-close (SST) Running at 30o(SRT) End (SET) Maximum Spring break torque (MBST) 9. Mandatory Torque Ratios (Spring assisted) *
*Nm *Nm *Nm *Nm
AST/VSOT > 2.0 ART/VROT > 2.0 AET/VEOT > 2.0 VSST/MAOT < 0.95
SST/VSCT > 2.0 SRT/VRCT > 2.0 SET/VECT > 2.0 VSST/MBST < 0.95
Vendor shall submit the above ratios in a spreadsheet along with quotation
Vendor shall submit the above ratios in a spreadsheet along with quotation
10. Purchaser’s witnessed inspection: 8.a Required (ESD valves) 8.b Document review (PSD valves) 8.c Witness testing (PSD valves)
11. Location of the on/off valve assembly: 9.a 9.b
Total Plant Isolation Non Total Plant Isolation
Yes
Yes
Test certificates shall be in accordance with API Spec.6D, sections 8 and 9.
* : Data to be provided by vendor
Page 1 of 1
APPENDIX 4
TORQUE VALUE TABLE FOR ON/OFF VALVE ASSEMBLIES
VALVE DESIGN SHALL BE IN ACCORDANCE WITH: Mechanical Data Sheet for ON / OFF Valves, document no. ANR-107-MOD-MP-2105-00001-0001 On/off valve manufacturer shall be: Requisition No: As per Valve Automation Centre, 36.602 of Item: 2 of Valve Schedule AVME Project name: Al-Noor MGI Phase 3A FEED Tag No: 81UZV-2500B 1. On/off valve type: 2. End connections: 1.a Ball Trunnion supported Floating-ball Split body Top entry Fully welded 1.b Coaxial balanced piston 3. On/off valve data: 3.a Nominal bore: 3.b Pressure rating: 4. Valve opening torques:
Yes No No No No No
DN: 50 Class: 600#
Yes No No Yes No No
3.c Max. design pressure: 9,960 kPag 5. Valve closing torques:
Breakaway torque (VSOT) *Nm Running torque (VROT) *Nm Opening torque: (VEOT) *Nm Stem shear torque (VSST) *Nm 6. Minimum required actuator torques: (Ref DEP 31.40.70.30-PDO) (fluid assisted at minimum available power) Break (AST) Running at 60o (ART) End (AET) Maximum Torque @ 900 kpag (MAOT) 8. Mandatory Torque Ratios (Fluid assisted) *
2.a Flanged Butt-welded Large male face Raised face Flat face Ring joint face
*Nm *Nm *Nm *Nm
Start-to-close torque (VSCT) Running torque (VRCT) Closing torque (VECT)
*Nm *Nm *Nm
7. Minimum required actuator torques: (Ref DEP 31.40.70.30-PDO) (spring assisted) Start-to-close (SST) Running at 30o(SRT) End (SET) Maximum Spring break torque (MBST) 9. Mandatory Torque Ratios (Spring assisted) *
*Nm *Nm *Nm *Nm
AST/VSOT > 2.0 ART/VROT > 2.0 AET/VEOT > 2.0 VSST/MAOT < 0.95
SST/VSCT > 2.0 SRT/VRCT > 2.0 SET/VECT > 2.0 VSST/MBST < 0.95
Vendor shall submit the above ratios in a spreadsheet along with quotation
Vendor shall submit the above ratios in a spreadsheet along with quotation
10. Purchaser’s witnessed inspection: 8.a Required (ESD valves) 8.b Document review (PSD valves) 8.c Witness testing (PSD valves)
11. Location of the on/off valve assembly: 9.a 9.b
Total Plant Isolation Non Total Plant Isolation
Yes
Yes
Test certificates shall be in accordance with API Spec.6D, sections 8 and 9.
* : Data to be provided by vendor
Page 1 of 1
APPENDIX 4
TORQUE VALUE TABLE FOR ON/OFF VALVE ASSEMBLIES
VALVE DESIGN SHALL BE IN ACCORDANCE WITH: Mechanical Data Sheet for ON / OFF Valves, document no. ANR-107-MOD-MP-2105-00001-0001 On/off valve manufacturer shall be: Requisition No: As per Valve Automation Centre, 36.602 of Item: 3, 7, 14 of Valve Schedule AVME Project name: Al-Noor MGI Phase 3A FEED Tag No: 81UZV-2501, 2505, 2513 1. On/off valve type: 2. End connections: 1.a Ball Trunnion supported Floating-ball Split body Top entry Fully welded 1.b Coaxial balanced piston 3. On/off valve data: 3.a Nominal bore: 3.b Pressure rating: 4. Valve opening torques:
Yes No No No No No
DN: 50 Class: 600#
Yes No No Yes No No
3.c Max. design pressure: 9,960 kPag 5. Valve closing torques:
Breakaway torque (VSOT) *Nm Running torque (VROT) *Nm Opening torque: (VEOT) *Nm Stem shear torque (VSST) *Nm 6. Minimum required actuator torques: (Ref DEP 31.40.70.30-PDO) (fluid assisted at minimum available power) Break (AST) Running at 60o (ART) End (AET) Maximum Torque @ 900 kpag (MAOT) 8. Mandatory Torque Ratios (Fluid assisted) *
2.a Flanged Butt-welded Large male face Raised face Flat face Ring joint face
*Nm *Nm *Nm *Nm
Start-to-close torque (VSCT) Running torque (VRCT) Closing torque (VECT)
*Nm *Nm *Nm
7. Minimum required actuator torques: (Ref DEP 31.40.70.30-PDO) (spring assisted) Start-to-close (SST) Running at 30o(SRT) End (SET) Maximum Spring break torque (MBST) 9. Mandatory Torque Ratios (Spring assisted) *
*Nm *Nm *Nm *Nm
AST/VSOT > 2.0 ART/VROT > 2.0 AET/VEOT > 2.0 VSST/MAOT < 0.95
SST/VSCT > 2.0 SRT/VRCT > 2.0 SET/VECT > 2.0 VSST/MBST < 0.95
Vendor shall submit the above ratios in a spreadsheet along with quotation
Vendor shall submit the above ratios in a spreadsheet along with quotation
10. Purchaser’s witnessed inspection: 8.a Required (ESD valves) 8.b Document review (PSD valves) 8.c Witness testing (PSD valves)
11. Location of the on/off valve assembly: 9.a 9.b
Total Plant Isolation Non Total Plant Isolation
Yes
Yes
Test certificates shall be in accordance with API Spec.6D, sections 8 and 9.
* : Data to be provided by vendor
Page 1 of 1
APPENDIX 4
TORQUE VALUE TABLE FOR ON/OFF VALVE ASSEMBLIES
VALVE DESIGN SHALL BE IN ACCORDANCE WITH: Mechanical Data Sheet for ON / OFF Valves, document no. ANR-107-MOD-MP-2105-00001-0001 On/off valve manufacturer shall be: Requisition No: As per Valve Automation Centre, 36.602 of Item: 4 of Valve Schedule AVME Project name: Al-Noor MGI Phase 3A FEED Tag No: 81UZV-2502 1. On/off valve type: 2. End connections: 1.a Ball Trunnion supported Floating-ball Split body Top entry Fully welded 1.b Coaxial balanced piston 3. On/off valve data: 3.a Nominal bore: 3.b Pressure rating: 4. Valve opening torques:
Yes No No No No No
DN: 80 Class: 150#
Yes No No Yes No No
3.c Max. design pressure: 1,960 kPag 5. Valve closing torques:
Breakaway torque (VSOT) *Nm Running torque (VROT) *Nm Opening torque: (VEOT) *Nm Stem shear torque (VSST) *Nm 6. Minimum required actuator torques: (Ref DEP 31.40.70.30-PDO) (fluid assisted at minimum available power) Break (AST) Running at 60o (ART) End (AET) Maximum Torque @ 900 kpag (MAOT) 8. Mandatory Torque Ratios (Fluid assisted) *
2.a Flanged Butt-welded Large male face Raised face Flat face Ring joint face
*Nm *Nm *Nm *Nm
Start-to-close torque (VSCT) Running torque (VRCT) Closing torque (VECT)
*Nm *Nm *Nm
7. Minimum required actuator torques: (Ref DEP 31.40.70.30-PDO) (spring assisted) Start-to-close (SST) Running at 30o(SRT) End (SET) Maximum Spring break torque (MBST) 9. Mandatory Torque Ratios (Spring assisted) *
*Nm *Nm *Nm *Nm
AST/VSOT > 2.0 ART/VROT > 2.0 AET/VEOT > 2.0 VSST/MAOT < 0.95
SST/VSCT > 2.0 SRT/VRCT > 2.0 SET/VECT > 2.0 VSST/MBST < 0.95
Vendor shall submit the above ratios in a spreadsheet along with quotation
Vendor shall submit the above ratios in a spreadsheet along with quotation
10. Purchaser’s witnessed inspection: 8.a Required (ESD valves) 8.b Document review (PSD valves) 8.c Witness testing (PSD valves)
11. Location of the on/off valve assembly: 9.a 9.b
Total Plant Isolation Non Total Plant Isolation
Yes
Yes
Test certificates shall be in accordance with API Spec.6D, sections 8 and 9.
* : Data to be provided by vendor
Page 1 of 1
APPENDIX 4
TORQUE VALUE TABLE FOR ON/OFF VALVE ASSEMBLIES
VALVE DESIGN SHALL BE IN ACCORDANCE WITH: Mechanical Data Sheet for ON / OFF Valves, document no. ANR-107-MOD-MP-2105-00001-0001 On/off valve manufacturer shall be: Requisition No: As per Valve Automation Centre, 36.602 of Item: 5 of Valve Schedule AVME Project name: Al-Noor MGI Phase 3A FEED Tag No: 81UZV-2503 1. On/off valve type: 2. End connections: 1.a Ball Trunnion supported Floating-ball Split body Top entry Fully welded 1.b Coaxial balanced piston 3. On/off valve data: 3.a Nominal bore: 3.b Pressure rating: 4. Valve opening torques:
Yes No No No No No
DN: 50 Class: 150#
Yes No No Yes No No
3.c Max. design pressure: 1,960 kPag 5. Valve closing torques:
Breakaway torque (VSOT) *Nm Running torque (VROT) *Nm Opening torque: (VEOT) *Nm Stem shear torque (VSST) *Nm 6. Minimum required actuator torques: (Ref DEP 31.40.70.30-PDO) (fluid assisted at minimum available power) Break (AST) Running at 60o (ART) End (AET) Maximum Torque @ 900 kpag (MAOT) 8. Mandatory Torque Ratios (Fluid assisted) *
2.a Flanged Butt-welded Large male face Raised face Flat face Ring joint face
*Nm *Nm *Nm *Nm
Start-to-close torque (VSCT) Running torque (VRCT) Closing torque (VECT)
*Nm *Nm *Nm
7. Minimum required actuator torques: (Ref DEP 31.40.70.30-PDO) (spring assisted) Start-to-close (SST) Running at 30o(SRT) End (SET) Maximum Spring break torque (MBST) 9. Mandatory Torque Ratios (Spring assisted) *
*Nm *Nm *Nm *Nm
AST/VSOT > 2.0 ART/VROT > 2.0 AET/VEOT > 2.0 VSST/MAOT < 0.95
SST/VSCT > 2.0 SRT/VRCT > 2.0 SET/VECT > 2.0 VSST/MBST < 0.95
Vendor shall submit the above ratios in a spreadsheet along with quotation
Vendor shall submit the above ratios in a spreadsheet along with quotation
10. Purchaser’s witnessed inspection: 8.a Required (ESD valves) 8.b Document review (PSD valves) 8.c Witness testing (PSD valves)
11. Location of the on/off valve assembly: Yes
9.a 9.b
Total Plant Isolation Non Total Plant Isolation
Yes
Test certificates shall be in accordance with API Spec.6D, sections 8 and 9.
* : Data to be provided by vendor
Page 1 of 1
APPENDIX 4
TORQUE VALUE TABLE FOR ON/OFF VALVE ASSEMBLIES
VALVE DESIGN SHALL BE IN ACCORDANCE WITH: Mechanical Data Sheet for ON / OFF Valves, document no. ANR-107-MOD-MP-2105-00001-0001 On/off valve manufacturer shall be: Requisition No: As per Valve Automation Centre, 36.602 of Item: 6 of Valve Schedule AVME Project name: Al-Noor MGI Phase 3A FEED Tag No: 81UZV-2504 1. On/off valve type: 2. End connections: 1.a Ball Trunnion supported Floating-ball Split body Top entry Fully welded 1.b Coaxial balanced piston 3. On/off valve data: 3.a Nominal bore: 3.b Pressure rating: 4. Valve opening torques:
Yes No No No No No
DN: 50 Class: 600#
Yes No No Yes No No
3.c Max. design pressure: 9,960 kPag 5. Valve closing torques:
Breakaway torque (VSOT) *Nm Running torque (VROT) *Nm Opening torque: (VEOT) *Nm Stem shear torque (VSST) *Nm 6. Minimum required actuator torques: (Ref DEP 31.40.70.30-PDO) (fluid assisted at minimum available power) Break (AST) Running at 60o (ART) End (AET) Maximum Torque @ 900 kpag (MAOT) 8. Mandatory Torque Ratios (Fluid assisted) *
2.a Flanged Butt-welded Large male face Raised face Flat face Ring joint face
*Nm *Nm *Nm *Nm
Start-to-close torque (VSCT) Running torque (VRCT) Closing torque (VECT)
*Nm *Nm *Nm
7. Minimum required actuator torques: (Ref DEP 31.40.70.30-PDO) (spring assisted) Start-to-close (SST) Running at 30o(SRT) End (SET) Maximum Spring break torque (MBST) 9. Mandatory Torque Ratios (Spring assisted) *
*Nm *Nm *Nm *Nm
AST/VSOT > 2.0 ART/VROT > 2.0 AET/VEOT > 2.0 VSST/MAOT < 0.95
SST/VSCT > 2.0 SRT/VRCT > 2.0 SET/VECT > 2.0 VSST/MBST < 0.95
Vendor shall submit the above ratios in a spreadsheet along with quotation
Vendor shall submit the above ratios in a spreadsheet along with quotation
10. Purchaser’s witnessed inspection: 8.a Required (ESD valves) 8.b Document review (PSD valves) 8.c Witness testing (PSD valves)
11. Location of the on/off valve assembly: 9.a 9.b
Total Plant Isolation Non Total Plant Isolation
Yes
Yes
Test certificates shall be in accordance with API Spec.6D, sections 8 and 9.
* : Data to be provided by vendor
Page 1 of 1
APPENDIX 4
TORQUE VALUE TABLE FOR ON/OFF VALVE ASSEMBLIES
VALVE DESIGN SHALL BE IN ACCORDANCE WITH: Mechanical Data Sheet for ON / OFF Valves, document no. ANR-107-MOD-MP-2105-00001-0001 On/off valve manufacturer shall be: Requisition No: As per Valve Automation Centre, 36.602 of Item: 8 of Valve Schedule AVME Project name: Al-Noor MGI Phase 3A FEED Tag No: 81UZV-2507 1. On/off valve type: 2. End connections: 1.a Ball Trunnion supported Floating-ball Split body Top entry Fully welded 1.b Coaxial balanced piston 3. On/off valve data: 3.a Nominal bore: 3.b Pressure rating: 4. Valve opening torques:
Yes No No No No No
DN: 50 Class: 600#
Yes No No Yes No No
3.c Max. design pressure: 9,960 kPag 5. Valve closing torques:
Breakaway torque (VSOT) *Nm Running torque (VROT) *Nm Opening torque: (VEOT) *Nm Stem shear torque (VSST) *Nm 6. Minimum required actuator torques: (Ref DEP 31.40.70.30-PDO) (fluid assisted at minimum available power) Break (AST) Running at 60o (ART) End (AET) Maximum Torque @ 900 kpag (MAOT) 8. Mandatory Torque Ratios (Fluid assisted) *
2.a Flanged Butt-welded Large male face Raised face Flat face Ring joint face
*Nm *Nm *Nm *Nm
Start-to-close torque (VSCT) Running torque (VRCT) Closing torque (VECT)
*Nm *Nm *Nm
7. Minimum required actuator torques: (Ref DEP 31.40.70.30-PDO) (spring assisted) Start-to-close (SST) Running at 30o(SRT) End (SET) Maximum Spring break torque (MBST) 9. Mandatory Torque Ratios (Spring assisted) *
*Nm *Nm *Nm *Nm
AST/VSOT > 2.0 ART/VROT > 2.0 AET/VEOT > 2.0 VSST/MAOT < 0.95
SST/VSCT > 2.0 SRT/VRCT > 2.0 SET/VECT > 2.0 VSST/MBST < 0.95
Vendor shall submit the above ratios in a spreadsheet along with quotation
Vendor shall submit the above ratios in a spreadsheet along with quotation
10. Purchaser’s witnessed inspection: 8.a Required (EBD valves) 8.b Document review (PSD valves) 8.c Witness testing (PSD valves)
11. Location of the on/off valve assembly: Yes
9.a 9.b 9.c
Total Plant Isolation Non Total Plant Isolation Plant Depressurizing
Yes
Test certificates shall be in accordance with API Spec.6D, sections 8 and 9.
* : Data to be provided by vendor
Page 1 of 1
APPENDIX 4
TORQUE VALUE TABLE FOR ON/OFF VALVE ASSEMBLIES
VALVE DESIGN SHALL BE IN ACCORDANCE WITH: Mechanical Data Sheet for ON / OFF Valves, document no. ANR-107-MOD-MP-2105-00001-0001 On/off valve manufacturer shall be: Requisition No: As per Valve Automation Centre, 36.602 of Item: 9, 10 of Valve Schedule AVME Project name: Al-Noor MGI Phase 3A FEED Tag No: 81UZV-2508, 2510 1. On/off valve type: 2. End connections: 1.a Ball Trunnion supported Floating-ball Split body Top entry Fully welded 1.b Coaxial balanced piston 3. On/off valve data: 3.a Nominal bore: 3.b Pressure rating: 4. Valve opening torques:
Yes No No No No No
DN: 50 Class: 150#
Yes No No Yes No No
3.c Max. design pressure: 1,960 kPag 5. Valve closing torques:
Breakaway torque (VSOT) *Nm Running torque (VROT) *Nm Opening torque: (VEOT) *Nm Stem shear torque (VSST) *Nm 6. Minimum required actuator torques: (Ref DEP 31.40.70.30-PDO) (fluid assisted at minimum available power) Break (AST) Running at 60o (ART) End (AET) Maximum Torque @ 900 kpag (MAOT) 8. Mandatory Torque Ratios (Fluid assisted) *
2.a Flanged Butt-welded Large male face Raised face Flat face Ring joint face
*Nm *Nm *Nm *Nm
Start-to-close torque (VSCT) Running torque (VRCT) Closing torque (VECT)
*Nm *Nm *Nm
7. Minimum required actuator torques: (Ref DEP 31.40.70.30-PDO) (spring assisted) Start-to-close (SST) Running at 30o(SRT) End (SET) Maximum Spring break torque (MBST) 9. Mandatory Torque Ratios (Spring assisted) *
*Nm *Nm *Nm *Nm
AST/VSOT > 2.0 ART/VROT > 2.0 AET/VEOT > 2.0 VSST/MAOT < 0.95
SST/VSCT > 2.0 SRT/VRCT > 2.0 SET/VECT > 2.0 VSST/MBST < 0.95
Vendor shall submit the above ratios in a spreadsheet along with quotation
Vendor shall submit the above ratios in a spreadsheet along with quotation
10. Purchaser’s witnessed inspection: 8.a Required (ESD valves) 8.b Document review (PSD valves) 8.c Witness testing (PSD valves)
11. Location of the on/off valve assembly: 9.a 9.b
Total Plant Isolation Non Total Plant Isolation
Yes
Yes
Test certificates shall be in accordance with API Spec.6D, sections 8 and 9.
* : Data to be provided by vendor
Page 1 of 1
APPENDIX 4
TORQUE VALUE TABLE FOR ON/OFF VALVE ASSEMBLIES
VALVE DESIGN SHALL BE IN ACCORDANCE WITH: Mechanical Data Sheet for ON / OFF Valves, document no. ANR-107-MOD-MP-2105-00001-0001 On/off valve manufacturer shall be: Requisition No: As per Valve Automation Centre, 36.602 of Item: 11 of Valve Schedule AVME Project name: Al-Noor MGI Phase 3A FEED Tag No: 81UZV-2511A 1. On/off valve type: 2. End connections: 1.a Ball Trunnion supported Floating-ball Split body Top entry Fully welded 1.b Coaxial balanced piston 3. On/off valve data: 3.a Nominal bore: 3.b Pressure rating: 4. Valve opening torques:
Yes No No No No No
DN: 150 Class: 2500#
Yes No No Yes No No
3.c Max. design pressure: 28,770 kPag 5. Valve closing torques:
Breakaway torque (VSOT) *Nm Running torque (VROT) *Nm Opening torque: (VEOT) *Nm Stem shear torque (VSST) *Nm 6. Minimum required actuator torques: (Ref DEP 31.40.70.30-PDO) (fluid assisted at minimum available power) Break (AST) Running at 60o (ART) End(AET) Maximum Torque @ 900 kpag (MAOT) 8. Mandatory Torque Ratios (Fluid assisted) *
2.a Flanged Butt-welded Large male face Raised face Flat face Ring joint face
*Nm *Nm *Nm *Nm
Start-to-close torque (VSCT) Running torque (VRCT) Closing torque (VECT)
*Nm *Nm *Nm
7. Minimum required actuator torques: (Ref DEP 31.40.70.30-PDO) (spring assisted) Start-to-close (SST) Running at 30o(SRT) End (SET) Maximum Spring break torque (MBST) 9. Mandatory Torque Ratios (Spring assisted) *
*Nm *Nm *Nm *Nm
AST/VSOT > 2.0 ART/VROT > 2.0 AET/VEOT > 2.0 VSST/MAOT < 0.95
SST/VSCT > 2.0 SRT/VRCT > 2.0 SET/VECT > 2.0 VSST/MBST < 0.95
Vendor shall submit the above ratios in a spreadsheet along with quotation
Vendor shall submit the above ratios in a spreadsheet along with quotation
10. Purchaser’s witnessed inspection: 8.a Required (ESD valves) 8.b Document review (PSD valves) 8.c Witness testing (PSD valves)
11. Location of the on/off valve assembly: 9.a 9.b Yes
Test certificates shall be in accordance with API Spec.6D, sections 8 and 9.
* : Data to be provided by vendor
Total Plant Isolation Non Total Plant Isolation
Yes
APPENDIX 4
TORQUE VALUE TABLE FOR ON/OFF VALVE ASSEMBLIES
VALVE DESIGN SHALL BE IN ACCORDANCE WITH: Mechanical Data Sheet for ON / OFF Valves, document no. ANR-107-MOD-MP-2105-00001-0001 On/off valve manufacturer shall be: Requisition No: As per Valve Automation Centre, 36.602 of Item: 12 of Valve Schedule AVME Project name: Al-Noor MGI Phase 3A FEED Tag No: 81UZV-2511B 1. On/off valve type: 2. End connections: 1.a Ball Trunnion supported Floating-ball Split body Top entry Fully welded 1.b Coaxial balanced piston 3. On/off valve data: 3.a Nominal bore: 3.b Pressure rating: 4. Valve opening torques:
Yes No No No No No
DN: 50 Class: 2500#
Yes No No Yes No No
3.c Max. design pressure: 28,770 kPag 5. Valve closing torques:
Breakaway torque (VSOT) *Nm Running torque (VROT) *Nm Opening torque: (VEOT) *Nm Stem shear torque (VSST) *Nm 6. Minimum required actuator torques: (Ref DEP 31.40.70.30-PDO) (fluid assisted at minimum available power) Break (AST) Running at 60o (ART) End (AET) Maximum Torque @ 900 kpag (MAOT) 8. Mandatory Torque Ratios (Fluid assisted) *
2.a Flanged Butt-welded Large male face Raised face Flat face Ring joint face
*Nm *Nm *Nm *Nm
Start-to-close torque (VSCT) Running torque (VRCT) Closing torque (VECT)
*Nm *Nm *Nm
7. Minimum required actuator torques: (Ref DEP 31.40.70.30-PDO) (spring assisted) Start-to-close (SST) Running at 30o(SRT) End (SET) Maximum Spring break torque (MBST) 9. Mandatory Torque Ratios (Spring assisted) *
*Nm *Nm *Nm *Nm
AST/VSOT > 2.0 ART/VROT > 2.0 AET/VEOT > 2.0 VSST/MAOT < 0.95
SST/VSCT > 2.0 SRT/VRCT > 2.0 SET/VECT > 2.0 VSST/MBST < 0.95
Vendor shall submit the above ratios in a spreadsheet along with quotation
Vendor shall submit the above ratios in a spreadsheet along with quotation
10. Purchaser’s witnessed inspection: 8.a Required (ESD valves) 8.b Document review (PSD valves) 8.c Witness testing (PSD valves)
11. Location of the on/off valve assembly: 9.a 9.b
Total Plant Isolation Non Total Plant Isolation
Yes
Yes
Test certificates shall be in accordance with API Spec.6D, sections 8 and 9.
* : Data to be provided by vendor
Page 1 of 1
APPENDIX 4
TORQUE VALUE TABLE FOR ON/OFF VALVE ASSEMBLIES
VALVE DESIGN SHALL BE IN ACCORDANCE WITH: Mechanical Data Sheet for ON / OFF Valves, document no. ANR-107-MOD-MP-2105-00001-0001 On/off valve manufacturer shall be: Requisition No: As per Valve Automation Centre, 36.602 of Item: 13 of Valve Schedule AVME Project name: Al-Noor MGI Phase 3A FEED Tag No: 81UZV-2512 1. On/off valve type: 2. End connections: 1.a Ball Trunnion supported Floating-ball Split body Top entry Fully welded 1.b Coaxial balanced piston 3. On/off valve data: 3.a Nominal bore: 3.b Pressure rating: 4. Valve opening torques:
Yes No No No No No
DN: 50 Class: 2500#
Yes No No Yes No No
3.c Max. design pressure: 28,770 kPag 5. Valve closing torques:
Breakaway torque (VSOT) *Nm Running torque (VROT) *Nm Opening torque: (VEOT) *Nm Stem shear torque (VSST) *Nm 6. Minimum required actuator torques: (Ref DEP 31.40.70.30-PDO) (fluid assisted at minimum available power) Break (AST) Running at 60o (ART) End (AET) Maximum Torque @ 900 kpag (MAOT) 8. Mandatory Torque Ratios (Fluid assisted) *
2.a Flanged Butt-welded Large male face Raised face Flat face Ring joint face
*Nm *Nm *Nm *Nm
Start-to-close torque (VSCT) Running torque (VRCT) Closing torque (VECT)
*Nm *Nm *Nm
7. Minimum required actuator torques: (Ref DEP 31.40.70.30-PDO) (spring assisted) Start-to-close (SST) Running at 30o(SRT) End (SET) Maximum Spring break torque (MBST) 9. Mandatory Torque Ratios (Spring assisted) *
*Nm *Nm *Nm *Nm
AST/VSOT > 2.0 ART/VROT > 2.0 AET/VEOT > 2.0 VSST/MAOT < 0.95
SST/VSCT > 2.0 SRT/VRCT > 2.0 SET/VECT > 2.0 VSST/MBST < 0.95
Vendor shall submit the above ratios in a spreadsheet along with quotation
Vendor shall submit the above ratios in a spreadsheet along with quotation
10. Purchaser’s witnessed inspection: 8.a Required (ESD valves) 8.b Document review (PSD valves) 8.c Witness testing (PSD valves)
11. Location of the on/off valve assembly: 9.a 9.b
Total Plant Isolation Non Total Plant Isolation
Yes
Yes
Test certificates shall be in accordance with API Spec.6D, sections 8 and 9.
* : Data to be provided by vendor
Page 1 of 1
APPENDIX 4
TORQUE VALUE TABLE FOR ON/OFF VALVE ASSEMBLIES
VALVE DESIGN SHALL BE IN ACCORDANCE WITH: Mechanical Data Sheet for ON / OFF Valves, document no. ANR-107-MOD-MP-2105-00001-0001 On/off valve manufacturer shall be: Requisition No: As per Valve Automation Centre, 36.602 of Item: 15 of Valve Schedule AVME Project name: Al-Noor MGI Phase 3A FEED Tag No: 81UZV-2516 1. On/off valve type: 2. End connections: 1.a Ball Trunnion supported Floating-ball Split body Top entry Fully welded 1.b Coaxial balanced piston 3. On/off valve data:
Yes No No No No No
3.a Nominal bore: DN: 50 3.b Pressure rating: Class: API 10,000 4. Valve opening torques: Breakaway torque (VSOT) *Nm Running torque (VROT) *Nm Opening torque: (VEOT) *Nm Stem shear torque (VSST) *Nm 6. Minimum required actuator torques: (Ref DEP 31.40.70.30-PDO) (fluid assisted at minimum available power) Break (AST) Running at 60o (ART) End (AET) Maximum Torque @ 900 kpag (MAOT) 8. Mandatory Torque Ratios (Fluid assisted) *
*Nm *Nm *Nm *Nm
2.a Flanged Butt-welded Large male face Raised face Flat face Ring joint face
Yes No No Yes No No
3.c Max. design pressure: 56,000 kPag 5. Valve closing torques: Start-to-close torque (VSCT) Running torque (VRCT) Closing torque (VECT)
*Nm *Nm *Nm
7. Minimum required actuator torques: (Ref DEP 31.40.70.30-PDO) (spring assisted) Start-to-close (SST) Running at 30o(SRT) End (SET) Maximum Spring break torque (MBST) 9. Mandatory Torque Ratios (Spring assisted) *
*Nm *Nm *Nm *Nm
AST/VSOT > 2.0 ART/VROT > 2.0 AET/VEOT > 2.0 VSST/MAOT < 0.95
SST/VSCT > 2.0 SRT/VRCT > 2.0 SET/VECT > 2.0 VSST/MBST < 0.95
Vendor shall submit the above ratios in a spreadsheet along with quotation
Vendor shall submit the above ratios in a spreadsheet along with quotation
10. Purchaser’s witnessed inspection: 8.a Required (ESD valves) 8.b Document review (PSD valves) 8.c Witness testing (PSD valves)
11. Location of the on/off valve assembly: 9.a 9.b
Total Plant Isolation Non Total Plant Isolation
Yes
Yes
Test certificates shall be in accordance with API Spec.6D, sections 8 and 9.
* : Data to be provided by vendor
Page 1 of 1
APPENDIX 4
TORQUE VALUE TABLE FOR ON/OFF VALVE ASSEMBLIES
VALVE DESIGN SHALL BE IN ACCORDANCE WITH: Mechanical Data Sheet for ON / OFF Valves, document no. ANR-107-MOD-MP-2105-00001-0001 On/off valve manufacturer shall be: Requisition No: As per Valve Automation Centre, 36.602 of Item: 16 of Valve Schedule AVME Project name: Al-Noor MGI Phase 3A FEED Tag No: 81UZV-2520 1. On/off valve type: 2. End connections: 1.a Ball Trunnion supported Floating-ball Split body Top entry Fully welded 1.b Coaxial balanced piston 3. On/off valve data:
Yes No No No No No
2.a Flanged Butt-welded Large male face Raised face Flat face Ring joint face
Yes No No No No Yes
3.a Nominal bore: DN: 100 3.c Max. design pressure: 56,000 kPag 3.b Pressure rating: Class: API 10,000 4. Valve opening torques: 5. Valve closing torques: Breakaway torque (VSOT) *Nm Running torque (VROT) *Nm Opening torque: (VEOT) *Nm Stem shear torque (VSST) *Nm 6. Minimum required actuator torques: (Ref DEP 31.40.70.30-PDO) (fluid assisted at minimum available power) Break (AST) Running at 60o (ART) End (AET) Maximum Torque @ 900 kpag (MAOT) 8. Mandatory Torque Ratios (Fluid assisted) *
*Nm *Nm *Nm *Nm
Start-to-close torque (VSCT) Running torque (VRCT) Closing torque (VECT)
*Nm *Nm *Nm
7. Minimum required actuator torques: (Ref DEP 31.40.70.30-PDO) (spring assisted) Start-to-close (SST) Running at 30o(SRT) End (SET) Maximum Spring break torque (MBST) 9. Mandatory Torque Ratios (Spring assisted) *
*Nm *Nm *Nm *Nm
AST/VSOT > 2.0 ART/VROT > 2.0 AET/VEOT > 2.0 VSST/MAOT < 0.95
SST/VSCT > 2.0 SRT/VRCT > 2.0 SET/VECT > 2.0 VSST/MBST < 0.95
Vendor shall submit the above ratios in a spreadsheet along with quotation
Vendor shall submit the above ratios in a spreadsheet along with quotation
10. Purchaser’s witnessed inspection: 8.a Required (EBD valves) 8.b Document review (PSD valves) 8.c Witness testing (PSD valves)
11. Location of the on/off valve assembly: Yes
9.a 9.b 9.c
Total Plant Isolation Non Total Plant Isolation Plant Depressurizing
Yes
Test certificates shall be in accordance with API Spec.6D, sections 8 and 9.
* : Data to be provided by vendor
Page 1 of 1
APPENDIX 4
TORQUE VALUE TABLE FOR ON/OFF VALVE ASSEMBLIES
VALVE DESIGN SHALL BE IN ACCORDANCE WITH: Mechanical Data Sheet for ON / OFF Valves, document no. ANR-107-MOD-MP-2105-00001-0001 On/off valve manufacturer shall be: Requisition No: As per Valve Automation Centre, 36.602 of Item: 17 of Valve Schedule AVME Project name: Al-Noor MGI Phase 3A FEED Tag No: 81UZV-2521A 1. On/off valve type: 2. End connections: 1.a Ball Trunnion supported Floating-ball Split body Top entry Fully welded 1.b Coaxial balanced piston 3. On/off valve data:
Yes No No No No No
3.a Nominal bore: DN: 150 3.b Pressure rating: Class: API 10,000 4. Valve opening torques: Breakaway torque (VSOT) *Nm Running torque (VROT) *Nm Opening torque: (VEOT) *Nm Stem shear torque (VSST) *Nm 6. Minimum required actuator torques: (Ref DEP 31.40.70.30-PDO) (fluid assisted at minimum available power) Break (AST) Running at 60o (ART) End(AET) Maximum Torque @ 900 kpag (MAOT) 8. Mandatory Torque Ratios (Fluid assisted) *
*Nm *Nm *Nm *Nm
2.a Flanged Butt-welded Large male face Raised face Flat face Ring joint face
Yes No No No No Yes
3.c Max. design pressure: 56,000 kPag 5. Valve closing torques: Start-to-close torque (VSCT) Running torque (VRCT) Closing torque (VECT)
*Nm *Nm *Nm
7. Minimum required actuator torques: (Ref DEP 31.40.70.30-PDO) (spring assisted) Start-to-close (SST) Running at 30o(SRT) End (SET) Maximum Spring break torque (MBST) 9. Mandatory Torque Ratios (Spring assisted) *
*Nm *Nm *Nm *Nm
AST/VSOT > 2.0 ART/VROT > 2.0 AET/VEOT > 2.0 VSST/MAOT < 0.95
SST/VSCT > 2.0 SRT/VRCT > 2.0 SET/VECT > 2.0 VSST/MBST < 0.95
Vendor shall submit the above ratios in a spreadsheet along with quotation
Vendor shall submit the above ratios in a spreadsheet along with quotation
10. Purchaser’s witnessed inspection: 8.a Required (ESD valves) 8.b Document review (PSD valves) 8.c Witness testing (PSD valves)
11. Location of the on/off valve assembly: Yes
9.a 9.b
Total Plant Isolation Non Total Plant Isolation
Yes
Test certificates shall be in accordance with API Spec.6D, sections 8 and 9.
* : Data to be provided by vendor
Page 1 of 1
APPENDIX 4
TORQUE VALUE TABLE FOR ON/OFF VALVE ASSEMBLIES
VALVE DESIGN SHALL BE IN ACCORDANCE WITH: Mechanical Data Sheet for ON / OFF Valves, document no. ANR-107-MOD-MP-2105-00001-0001 On/off valve manufacturer shall be: Requisition No: As per Valve Automation Centre, 36.602 of Item: 18 of Valve Schedule AVME Project name: Al-Noor MGI Phase 3A FEED Tag No: 81UZV-2521B 1. On/off valve type: 2. End connections: 1.a Ball Trunnion supported Floating-ball Split body Top entry Fully welded 1.b Coaxial balanced piston 3. On/off valve data:
Yes No No No No No
3.a Nominal bore: DN: 50 3.b Pressure rating: Class: API 10,000 4. Valve opening torques: Breakaway torque (VSOT) *Nm Running torque (VROT) *Nm Opening torque: (VEOT) *Nm Stem shear torque (VSST) *Nm 6. Minimum required actuator torques: (Ref DEP 31.40.70.30-PDO) (fluid assisted at minimum available power) Break (AST) Running at 60o (ART) End(AET) Maximum Torque @ 900 kpag (MAOT) 8. Mandatory Torque Ratios (Fluid assisted) *
*Nm *Nm *Nm *Nm
2.a Flanged Butt-welded Large male face Raised face Flat face Ring joint face
Yes No No No No Yes
3.c Max. design pressure: 56,000 kPag 5. Valve closing torques: Start-to-close torque (VSCT) Running torque (VRCT) Closing torque (VECT)
*Nm *Nm *Nm
7. Minimum required actuator torques: (Ref DEP 31.40.70.30-PDO) (spring assisted) Start-to-close (SST) Running at 30o(SRT) End (SET) Maximum Spring break torque (MBST) 9. Mandatory Torque Ratios (Spring assisted) *
*Nm *Nm *Nm *Nm
AST/VSOT > 2.0 ART/VROT > 2.0 AET/VEOT > 2.0 VSST/MAOT < 0.95
SST/VSCT > 2.0 SRT/VRCT > 2.0 SET/VECT > 2.0 VSST/MBST < 0.95
Vendor shall submit the above ratios in a spreadsheet along with quotation
Vendor shall submit the above ratios in a spreadsheet along with quotation
10. Purchaser’s witnessed inspection: 8.a Required (ESD valves) 8.b Document review (PSD valves) 8.c Witness testing (PSD valves)
11. Location of the on/off valve assembly: Yes
9.a 9.b
Total Plant Isolation Non Total Plant Isolation
Yes
Test certificates shall be in accordance with API Spec.6D, sections 8 and 9.
* : Data to be provided by vendor
Page 1 of 1
APPENDIX 4
TORQUE VALUE TABLE FOR ON/OFF VALVE ASSEMBLIES
VALVE DESIGN SHALL BE IN ACCORDANCE WITH: Mechanical Data Sheet for ON / OFF Valves, document no. ANR-107-MOD-MP-2105-00001-0001 On/off valve manufacturer shall be: Requisition No: As per Valve Automation Centre, 36.602 of Item: 19, 20 of Valve Schedule AVME Project name: Al-Noor MGI Phase 3A FEED Tag No: 81UZV-2525, 2528 1. On/off valve type: 2. End connections: 1.a Ball Trunnion supported Floating-ball Split body Top entry Fully welded 1.b Coaxial balanced piston 3. On/off valve data:
Yes No No No No No
3.a Nominal bore: DN: 80 3.b Pressure rating: Class: API 10,000 4. Valve opening torques: Breakaway torque (VSOT) *Nm Running torque (VROT) *Nm Opening torque: (VEOT) *Nm Stem shear torque (VSST) *Nm 6. Minimum required actuator torques: (Ref DEP 31.40.70.30-PDO) (fluid assisted at minimum available power) Break (AST) Running at 60o (ART) End(AET) Maximum Torque @ 900 kpag (MAOT) 8. Mandatory Torque Ratios (Fluid assisted) *
*Nm *Nm *Nm *Nm
2.a Flanged Butt-welded Large male face Raised face Flat face Ring joint face
Yes No No No No Yes
3.c Max. design pressure: 56,000 kPag 5. Valve closing torques: Start-to-close torque (VSCT) Running torque (VRCT) Closing torque (VECT)
*Nm *Nm *Nm
7. Minimum required actuator torques: (Ref DEP 31.40.70.30-PDO) (spring assisted) Start-to-close (SST) Running at 30o(SRT) End (SET) Maximum Spring break torque (MBST) 9. Mandatory Torque Ratios (Spring assisted) *
*Nm *Nm *Nm *Nm
AST/VSOT > 2.0 ART/VROT > 2.0 AET/VEOT > 2.0 VSST/MAOT < 0.95
SST/VSCT > 2.0 SRT/VRCT > 2.0 SET/VECT > 2.0 VSST/MBST < 0.95
Vendor shall submit the above ratios in a spreadsheet along with quotation
Vendor shall submit the above ratios in a spreadsheet along with quotation
10. Purchaser’s witnessed inspection: 8.a Required (ESD valves) 8.b Document review (PSD valves) 8.c Witness testing (PSD valves)
11. Location of the on/off valve assembly: Yes
9.a 9.b
Total Plant Isolation Non Total Plant Isolation
Yes
Test certificates shall be in accordance with API Spec.6D, sections 8 and 9.
* : Data to be provided by vendor
Page 1 of 1
APPENDIX 4
TORQUE VALUE TABLE FOR ON/OFF VALVE ASSEMBLIES
VALVE DESIGN SHALL BE IN ACCORDANCE WITH: Mechanical Data Sheet for ON / OFF Valves, document no. ANR-107-MOD-MP-2105-00001-0001 On/off valve manufacturer shall be: Requisition No: As per Valve Automation Centre, 36.602 of Item: 21 of Valve Schedule AVME Project name: Al-Noor MGI Phase 3A FEED Tag No: 81UZV-2531 1. On/off valve type: 2. End connections: 1.a Ball Trunnion supported Floating-ball Split body Top entry Fully welded 1.b Coaxial balanced piston 3. On/off valve data: 3.a Nominal bore: 3.b Pressure rating: 4. Valve opening torques:
Yes No No No No No
DN: 50 Class: 600#
Yes No No Yes No No
3.c Max. design pressure: 9,960 kPag 5. Valve closing torques:
Breakaway torque (VSOT) *Nm Running torque (VROT) *Nm Opening torque: (VEOT) *Nm Stem shear torque (VSST) *Nm 6. Minimum required actuator torques: (Ref DEP 31.40.70.30-PDO) (fluid assisted at minimum available power) Break (AST) Running at 60o (ART) End (AET) Maximum Torque @ 900 kpag (MAOT) 8. Mandatory Torque Ratios (Fluid assisted) *
2.a Flanged Butt-welded Large male face Raised face Flat face Ring joint face
*Nm *Nm *Nm *Nm
Start-to-close torque (VSCT) Running torque (VRCT) Closing torque (VECT)
*Nm *Nm *Nm
7. Minimum required actuator torques: (Ref DEP 31.40.70.30-PDO) (spring assisted) Start-to-close (SST) Running at 30o(SRT) End (SET) Maximum Spring break torque (MBST) 9. Mandatory Torque Ratios (Spring assisted) *
*Nm *Nm *Nm *Nm
AST/VSOT > 2.0 ART/VROT > 2.0 AET/VEOT > 2.0 VSST/MAOT < 0.95
SST/VSCT > 2.0 SRT/VRCT > 2.0 SET/VECT > 2.0 VSST/MBST < 0.95
Vendor shall submit the above ratios in a spreadsheet along with quotation
Vendor shall submit the above ratios in a spreadsheet along with quotation
10. Purchaser’s witnessed inspection: 8.a Required (ESD valves) 8.b Document review (PSD valves) 8.c Witness testing (PSD valves)
11. Location of the on/off valve assembly: Yes
9.a 9.b
Total Plant Isolation Non Total Plant Isolation
Yes
Test certificates shall be in accordance with API Spec.6D, sections 8 and 9.
* : Data to be provided by vendor
Page 1 of 1
APPENDIX 4
TORQUE VALUE TABLE FOR ON/OFF VALVE ASSEMBLIES
VALVE DESIGN SHALL BE IN ACCORDANCE WITH: Mechanical Data Sheet for ON / OFF Valves, document no. ANR-107-MOD-MP-2105-00001-0001 On/off valve manufacturer shall be: Requisition No: As per Valve Automation Centre, 36.602 of Item: 22 of Valve Schedule AVME Project name: Al-Noor MGI Phase 3A FEED Tag No: 81UZV-2541 1. On/off valve type: 2. End connections: 1.a Ball Trunnion supported Floating-ball Split body Top entry Fully welded 1.b Coaxial balanced piston 3. On/off valve data: 3.a Nominal bore: 3.b Pressure rating: 4. Valve opening torques:
Yes No No No No No
DN: 50 Class: 600#
Yes No No Yes No No
3.c Max. design pressure: 9,960 kPag 5. Valve closing torques:
Breakaway torque (VSOT) *Nm Running torque (VROT) *Nm Opening torque: (VEOT) *Nm Stem shear torque (VSST) *Nm 6. Minimum required actuator torques: (Ref DEP 31.40.70.30-PDO) (fluid assisted at minimum available power) Break (AST) Running at 60o (ART) End (AET) Maximum Torque @ 900 kpag (MAOT) 8. Mandatory Torque Ratios (Fluid assisted) *
2.a Flanged Butt-welded Large male face Raised face Flat face Ring joint face
*Nm *Nm *Nm *Nm
Start-to-close torque (VSCT) Running torque (VRCT) Closing torque (VECT)
*Nm *Nm *Nm
7. Minimum required actuator torques: (Ref DEP 31.40.70.30-PDO) (spring assisted) Start-to-close (SST) Running at 30o(SRT) End (SET) Maximum Spring break torque (MBST) 9. Mandatory Torque Ratios (Spring assisted) *
*Nm *Nm *Nm *Nm
AST/VSOT > 2.0 ART/VROT > 2.0 AET/VEOT > 2.0 VSST/MAOT < 0.95
SST/VSCT > 2.0 SRT/VRCT > 2.0 SET/VECT > 2.0 VSST/MBST < 0.95
Vendor shall submit the above ratios in a spreadsheet along with quotation
Vendor shall submit the above ratios in a spreadsheet along with quotation
10. Purchaser’s witnessed inspection: 8.a Required (EBD valves) 8.b Document review (PSD valves) 8.c Witness testing (PSD valves)
11. Location of the on/off valve assembly: Yes
9.a 9.b 9.c
Total Plant Isolation Non Total Plant Isolation Plant Depressurizing
Yes
Test certificates shall be in accordance with API Spec.6D, sections 8 and 9.
* : Data to be provided by vendor
Page 1 of 1
APPENDIX 4
TORQUE VALUE TABLE FOR ON/OFF VALVE ASSEMBLIES
VALVE DESIGN SHALL BE IN ACCORDANCE WITH: Mechanical Data Sheet for ON / OFF Valves, document no. On/off valve manufacturer shall be: Requisition No: As per Valve Automation Centre, 36.602 of Item: 23 of Valve Schedule AVME Project name: Al-Noor MGI Phase 3A FEED Tag No: 81UZV-2547A 1. On/off valve type: 2. End connections: 1.a Ball Trunnion supported Floating-ball Split body Top entry Fully welded 1.b Coaxial balanced piston 3. On/off valve data:
Yes No No No No No
3.a Nominal bore: DN: 150 3.b Pressure rating: Class: API 10,000 4. Valve opening torques: Breakaway torque (VSOT) *Nm Running torque (VROT) *Nm Opening torque: (VEOT) *Nm Stem shear torque (VSST) *Nm 6. Minimum required actuator torques: (Ref DEP 31.40.70.30-PDO) (fluid assisted at minimum available power) Break (AST) Running at 60o (ART) End(AET) Maximum Torque @ 900 kpag (MAOT) 8. Mandatory Torque Ratios (Fluid assisted) *
*Nm *Nm *Nm *Nm
2.a Flanged Butt-welded Large male face Raised face Flat face Ring joint face
No Yes No No No No
3.c Max. design pressure: 56,000 kPag 5. Valve closing torques: Start-to-close torque (VSCT) Running torque (VRCT) Closing torque (VECT)
*Nm *Nm *Nm
7. Minimum required actuator torques: (Ref DEP 31.40.70.30-PDO) (spring assisted) Start-to-close (SST) Running at 30o(SRT) End (SET) Maximum Spring break torque (MBST) 9. Mandatory Torque Ratios (Spring assisted) *
*Nm *Nm *Nm *Nm
AST/VSOT > 2.0 ART/VROT > 2.0 AET/VEOT > 2.0 VSST/MAOT < 0.95
SST/VSCT > 2.0 SRT/VRCT > 2.0 SET/VECT > 2.0 VSST/MBST < 0.95
Vendor shall submit the above ratios in a spreadsheet along with quotation
Vendor shall submit the above ratios in a spreadsheet along with quotation
10. Purchaser’s witnessed inspection: 8.a Required (ESD valves) 8.b Document review (PSD valves) 8.c Witness testing (PSD valves)
11. Location of the on/off valve assembly: Yes
9.a 9.b
Total Plant Isolation Non Total Plant Isolation
Yes
Test certificates shall be in accordance with API Spec.6D, sections 8 and 9.
* : Data to be provided by vendor
Page 1 of 1
APPENDIX 4
TORQUE VALUE TABLE FOR ON/OFF VALVE ASSEMBLIES
VALVE DESIGN SHALL BE IN ACCORDANCE WITH: Mechanical Data Sheet for ON / OFF Valves, document no. On/off valve manufacturer shall be: Requisition No: As per Valve Automation Centre, 36.602 of Item: 24 of Valve Schedule AVME Project name: Al-Noor MGI Phase 3A FEED Tag No: 81UZV-2547B 1. On/off valve type: 2. End connections: 1.a Ball Trunnion supported Floating-ball Split body Top entry Fully welded 1.b Coaxial balanced piston 3. On/off valve data:
Yes No No No No No
3.a Nominal bore: DN: 50 3.b Pressure rating: Class: API 10,000 4. Valve opening torques: Breakaway torque (VSOT) *Nm Running torque (VROT) *Nm Opening torque: (VEOT) *Nm Stem shear torque (VSST) *Nm 6. Minimum required actuator torques: (Ref DEP 31.40.70.30-PDO) (fluid assisted at minimum available power) Break (AST) Running at 60o (ART) End(AET) Maximum Torque @ 900 kpag (MAOT) 8. Mandatory Torque Ratios (Fluid assisted) *
*Nm *Nm *Nm *Nm
2.a Flanged Butt-welded Large male face Raised face Flat face Ring joint face
No Yes No No No No
3.c Max. design pressure: 56,000 kPag 5. Valve closing torques: Start-to-close torque (VSCT) Running torque (VRCT) Closing torque (VECT)
*Nm *Nm *Nm
7. Minimum required actuator torques: (Ref DEP 31.40.70.30-PDO) (spring assisted) Start-to-close (SST) Running at 30o(SRT) End (SET) Maximum Spring break torque (MBST) 9. Mandatory Torque Ratios (Spring assisted) *
*Nm *Nm *Nm *Nm
AST/VSOT > 2.0 ART/VROT > 2.0 AET/VEOT > 2.0 VSST/MAOT < 0.95
SST/VSCT > 2.0 SRT/VRCT > 2.0 SET/VECT > 2.0 VSST/MBST < 0.95
Vendor shall submit the above ratios in a spreadsheet along with quotation
Vendor shall submit the above ratios in a spreadsheet along with quotation
10. Purchaser’s witnessed inspection: 8.a Required (ESD valves) 8.b Document review (PSD valves) 8.c Witness testing (PSD valves)
11. Location of the on/off valve assembly: Yes
9.a 9.b
Total Plant Isolation Non Total Plant Isolation
Yes
Test certificates shall be in accordance with API Spec.6D, sections 8 and 9.
* : Data to be provided by vendor
Page 1 of 1
APPENDIX 4
TORQUE VALUE TABLE FOR ON/OFF VALVE ASSEMBLIES
VALVE DESIGN SHALL BE IN ACCORDANCE WITH: Mechanical Data Sheet for ON / OFF Valves, document no. ANR-107-MOD-MP-2105-00001-0001 On/off valve manufacturer shall be: Requisition No: As per Valve Automation Centre, 36.602 of Item: 25 of Valve Schedule AVME Project name: Al-Noor MGI Phase 3A FEED Tag No: 81UZV-2548 1. On/off valve type: 2. End connections: 1.a Ball Trunnion supported Floating-ball Split body Top entry Fully welded 1.b Coaxial balanced piston 3. On/off valve data:
Yes No No No No No
2.a Flanged Butt-welded Large male face Raised face Flat face Ring joint face
Yes No No No No Yes
3.a Nominal bore: DN: 80 3.c Max. design pressure: 56,000 kPag 3.b Pressure rating: Class: API 10,000 4. Valve opening torques: 5. Valve closing torques: Breakaway torque (VSOT) *Nm Running torque (VROT) *Nm Opening torque: (VEOT) *Nm Stem shear torque (VSST) *Nm 6. Minimum required actuator torques: (Ref DEP 31.40.70.30-PDO) (fluid assisted at minimum available power) Break (AST) Running at 60o (ART) End (AET) Maximum Torque @ 900 kpag (MAOT) 8. Mandatory Torque Ratios (Fluid assisted) *
*Nm *Nm *Nm *Nm
Start-to-close torque (VSCT) Running torque (VRCT) Closing torque (VECT)
*Nm *Nm *Nm
7. Minimum required actuator torques: (Ref DEP 31.40.70.30-PDO) (spring assisted) Start-to-close (SST) Running at 30o(SRT) End (SET) Maximum Spring break torque (MBST) 9. Mandatory Torque Ratios (Spring assisted) *
*Nm *Nm *Nm *Nm
AST/VSOT > 2.0 ART/VROT > 2.0 AET/VEOT > 2.0 VSST/MAOT < 0.95
SST/VSCT > 2.0 SRT/VRCT > 2.0 SET/VECT > 2.0 VSST/MBST < 0.95
Vendor shall submit the above ratios in a spreadsheet along with quotation
Vendor shall submit the above ratios in a spreadsheet along with quotation
10. Purchaser’s witnessed inspection: 8.a Required (EBD valves) 8.b Document review (PSD valves) 8.c Witness testing (PSD valves)
11. Location of the on/off valve assembly: Yes
9.a 9.b 9.c
Total Plant Isolation Non Total Plant Isolation Plant Depressurizing
Yes
Test certificates shall be in accordance with API Spec.6D, sections 8 and 9.
* : Data to be provided by vendor
Page 1 of 1
Appendix – 5 Requisition for Engineering Documents (RED) Form (1 Sheet)
ANR-107-MOD-IN-7771-00003-0001/A02
Page 19 of 20
Appendix - 5
REQUISITION FOR ENGINEERING DOCUMENTS
"RED" form
The following addresses shall be inserted by Seller in the relevant space on the "Approval Drawing Specification" (ADS) from DEP 05.00.54.81-Gen. or the "Final Drawing Specification" (FDS) form DEP 05.00.54.82-Gen. Purchasing (Contractor) Office
Distribution Office
Principal (Company) Petroleum Develoment Oman P.O. Box 81 Postal Code 113 Sultanate of Oman Attn. : Prints
SPECIAL INSTRUCTIONS Production Schedule Manufacturing, inspection and testing sequence plan DRAWINGS Approval drawings/Final drawings to be submitted under cover of an ADS form/ FDS form respectively
Documents shall be submitted to: Nominated inspector before pre-manufacturing meeting
4 Required number for TIMING FOR SUBMITTAL Approval Final issue - for approval 2 weeks after order date Transpa- Prints Originals Prints - final issue 2 weeks after approval/order date rencies (Note 1) Documents shall be submitted to: Distribution Office
General arrangement drawings with dimensions and weights. Construction drawings Design calculations Static calculations Anchor bolt location plan Foundation loading plan Welding procedures Wiring diagram
4
6
4 4
6 6
4
6
Pneumatic/Hydraulic Diagram showing all components and fittings with sizes
4
6
Erection plan Installation / dimensional drawing SPARE PARTS DOCUMENTS
4
6
E-SPIR plus 7 printed copy
1 Prints
TEST AND INSPECTION DOCUMENTS Approval/Final documents to be submitted under cover of an ADS/FDS form respectively Abridged manufacturing report to: DEP 31.22.10.35-Gen.
Documents shall be submitted to: Purchasing Office
Performance test certificates for valve-actuator assembly Material certificates to ISO 10474 (3.1B) & NACE, MR-01-75 Material certificates Electrical certificates to ATEX Compliance Leak Test certificates Hydrostatic test certificates Heat treatment graphs Test data/curves
6 6 6 6 6 6
FAT Report
6 Documents shall be submitted to:
OPERATING DOCUMENTS
Distribution Office Operating instructions Maintenance instructions
6 6 ADDITIONAL REQUIREMENTS
Note 1: A CD containing the electronic files of all drawings and documents shall also be submitted.
REMARKS Invoice must certify that the drawings and engineering documents specified above have been despatched to all parties concerned. Any deviation from the timing for submittal of documents shall be notified to the Approval/Distribution Offices by E-mail or fax. Shop fabrication shall not be started before the required approval drawings have been released for construction by the party concerned, unless otherwise stated on the "Approval Drawing Specification". Each document shall bear the item/tag and order reference number, and shall be despatched by air mail unless specified otherwise.
Units/dimensions used on Engineering documents shall be SI. Exceptions to SI units are standardized imperial units for nominal sizes of pipe, valves flanges, bolting, etc. The documents shall be in English. Description on drawings and similar documents may be in other languages provided English translations are also given. Drawings and documents shall be suiteable for microfilming and comply with accepted national or international standards for the preparation of technical drawings. Only the following standard sizes should be used: A4, A3, A2 A1.
Appendix – 6 Tables Of Compliances (5 Sheets)
ANR-107-MOD-IN-7771-00003-0001/A02
Page 20 of 20
Appendix 6
The Vendor shall confirm below their acceptance of all the clauses contained in the Specification and DEP 31.40.70.30-PDO or otherwise make clarifications or exceptions to be noted in the following tables and submit with their offer: Table of Compliance with the Specification, ANR-107-IN-7771-00003-0001 SPEC. REF NO.
CONFORMS Y/N
ALTERNATIVE Y/N
CLARIFICATION
1.0 2.0 3.0 4.1 4.2 4.3 4.4 4.5 4.6 5.0 6.0 6.1 7.0 8.0 9.1 9.2 9.3 10.1 10.2 10.3 10.4.1 10.4.2 10.5 10.6 10.7 10.8 10.9 10.10 10.11 10.12 Page 1
OF 5
Appendix 6 10.13 10.14 10.15.1 10.15.2 10.15.3 10.15.4 10.15.5 11.0 12.0 13.0 14.0
Appendix 1 Appendix 2 Appendix 3 Appendix 4 Appendix 5 Appendix 6
Page 2
OF 5
Appendix 6
Table of Compliance with DEP 31.40.70.30-PDO (SP 1081). SPEC. REF NO.
CONFORMS Y/N GEN
IPF
ALTERNATIVE Y/N
SPEC
1.1 1.2 1.3.1 1.3.2 1.4 1.5 2.1.1 2.1.2 2.1.2.1 2.1.2.2 2.1.2.3 2.1.2.4 2.1.2.5 2.1.3.1 2.1.3.2 2.1.3.3 2.1.3.4 2.1.3.5 2.1.3.6 2.1.4 2.1.4.2 2.1.4.3 2.1.4.4 2.1.5.1 2.1.5.2 2.1.6 2.1.6.1 2.1.6.2 2.1.6.3 2.1.6.4 2.1.6.5 Page 3
OF 5
CLARIFICATION
Appendix 6 SPEC. REF NO.
CONFORMS Y/N GEN
IPF
SPEC
3.1.1
N/A
N/A
3.1.2
N/A
N/A
3.1.3
N/A
N/A
3.2.1
N/A
N/A
3.2.2
N/A
N/A
3.3
N/A
N/A
ALTERNATIVE Y/N
2.1.6.6 2.1.6.7 2.1.7 2.2.1 2.2.1.1 2.2.1.2 2.2.2 2.2.3 2.3.1 2.3.2 2.3.3 2.3.4 2.4 2.5
4
N/A
4.1.1
N/A
4.1.2
N/A
4.1.2.1
N/A
4.1.2.2
N/A
4.1.2.3
N/A
4.1.3
N/A
4.1.4
N/A
4.2
N/A
4.3.1
N/A
4.3.1.1
N/A
4.3.1.2
N/A
4.3.2
N/A
Page 4
OF 5
CLARIFICATION
Appendix 6 SPEC. REF NO.
CONFORMS Y/N GEN
IPF
4.3.2.1
N/A
4.3.2.2
N/A
4.4
N/A
4.5.1
N/A
4.5.2
N/A
5
N/A
N/A
5.1
N/A
N/A
5.1.1
N/A
N/A
5.1.2
N/A
N/A
5.1.3
N/A
N/A
5.1.4
N/A
N/A
5.1.5.1
N/A
N/A
5.1.5.2
N/A
N/A
5.1.5.3
N/A
N/A
5.1.5.4
N/A
N/A
5.1.6
N/A
N/A
5.3
N/A
N/A
5.4
N/A
N/A
5.6
N/A
N/A
ALTERNATIVE Y/N
SPEC
6.1 6.3 6.4 7 8 App A App B App C App D App E App F
Page 5
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CLARIFICATION
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