Aboveground Piping Installation Works 2016

 

  JOB SAFETY ANALYSIS

PCD PROJECT: WATER TREATMENT FACILITIES – 3 FACILITY/PLANT LOCATION:

DESCRIPTION OF WORK:

WTF-3 PJ

ABOVEGROUND PIPING INSTALLATION WORKS

JSA PARTICIPANTS:

CONTRACTOR:

JSA No.: MACE - 2!"

JGULF Int’l. Co. Ltd.

APPROVED BY:

REVISION: 0

M.S. No.: &-3')-00)-*-+, No.: &-3')-00)-*-+,

REVIEWED BY:  Jo, N. B)')'

A'$%, C. Mo%'o

(Sub-contractor (Sub-contract or HSE / Contruct!on "ana#$r%

 (Contractor HSE "ana#$r/En#!n$$r% "ana#$r/En#!n$$r%

(PC Sa$t En#!n$$r%

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A#$%&' C. A#()'*)%)

S.NO S.NO..

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STEP ST EPS S RE REQU QUIR IRED ED TO CO COMP MPLET LETE E TA TASK Planning/Site !ea!ati"n

 

IDEN ID ENTI TIFY FY HA HAZA ZARDS RDS & AS ASSE SESS SS RI RISK SK •

Movement of Vehicl Vehicle/Equipment. e/Equipment.

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Sharp Edges.

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Personal Injury

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Pinch point.

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Slip !rip and "all.

CONT CO NTRO ROLS LS TO EL ELIM IMINA INATE TE/RE /REDUC DUCE E RIS RISK K •

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#$tain P!% prior to the commencement of the &or' and 1st copy to $e 'ept at the &or'site in compliance to ()# &or' permit procedure. Survey &or' area and address safe &or' method ha*ards and precautions.  +ll ()# departments departments concerned shall shall have a &al'through/inspection &al'through/inspection to the site prior to commencement of &or'. )S+ shall $e follo&ed and to $e e,plained to all employees during !ool -o, !al' prior to start of activities and it must $e availa$le at the site.  +ll hand and po&er po&er tools shall $e inspected color coded. Equipment shall have valid rd party inspections certificates. rane operator/s and truc' drivers shall have in their possession current  rd party certificates and S+0 driving license respectively. edicated 2 trained flagman shall $e assigned to assist the operator $y signaling using his red and green flag.

 

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3iggers/shall have current  rd party certificate and shall &ear high visi$ility vest for proper identification. %histle shall $e provided for them to use.  +ll personnel to &ear &ear appropriate PPE required for the jo$.  +ll personnel shall shall have completed completed the Safety #rientation ourse prior to mo$ili*ation to site. Personnel shall $e made a&are through tool $o, tal's and trainings a$out safe movement in the area to avoid slip trip 2 fall pinch points safe manual lifting procedure damage to property and stored energy.

Mate!ial Han#ling •

4.1 Inspection of Pipes and "ittings.

 

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Slip !rips 2 "all

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"lying #$ject.

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4.4. 5oading and 6nloading of Pipes $y crane or $oom truc'.

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Equipment/Vehicle Movement. Equipment/Vehicle Manual 5ifting. Ergonomic 7a*ard 3igging Equipment "ailure. Incompetent #perator or 3igger. Improper Pipe Supports. Pinch Points. Slip. !rips 2 "all. rane "ailure. "ailure of ground supporting the crane. Entry of unauthori*ed persons in lifting area.

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 +rea shall $e clear clear from slipping 2 tripping ha*ards. %or'ers shall &atch their steps &hile doing inspection of pipes. %or'ers shall &ear safety glasses in addition to other $asic PPE requirement &hile doing pipe inspection activities. edi edica cate ted d trai traine ned d flag flagma man n sh shal alll $e assigned to assist the equipment operator  $y signaling using his red and green flag. Per Perso sonne nnell sh shall all $e $ri $riefe efed d / traine trained d on pr prop ope er ma man nua uall ma mate terria iall ha han ndl dliing techniques. -efo -efore re ea each ch us use e of an any y eq equi uipm pmen entt a thorough thoro ugh inspectio inspection n $y competent competent person shalll $e conducte shal conducted d using using the equipmen equipmentt chec'list. +ll defects found shall $e rectified first $efore it is allo&ed. rane and other equipment shall not $e driven or positioned near e,cavations. E,cavations shall have $arricades and safety signage.  +rea shall $e &ell &ell $arricaded &ith &ith safety sign $oards in place 85ifting in Progress9. ()# ()# :; :;4< 4< ran rane e an and d 5i 5ift ftin ing g Sa Safe fety ty

 

 

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In$tallati"n / e!e%ti"n " ie$ / ie $""l$.

 

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Equipment/Vehicle Equipment/Ve hicle Movement. Manual 5ifting. 3igging Equipment "ailure. Incompetent #perator or 3igger. Improper Pipe Supports. Pinch Points.

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Slip. !rips 2 "all.

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Entry of unauthori*ed persons in lifting area. "ailure of lifting equipment.

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Procedure shall $e follo&ed during rigging operation. rane operator rigger shall $ear a valid  rd party certification.  +ll lifting gear shall $e currently color coded coded 2 &/ rd party certification. rane rane out outrig rigger gers s sha shall ll $e pos positi itione oned d at least 1meter a&ay from edge of   e,cavati e,ca vations ons &ith adequate adequate si*e outrigger  outrigger  pa pads ds.. 0rou 0round nd to $e com ompa pac cted if  necessary.  +ll rigging tools and equipment=s shall $e secured. edicate edi cated d flag flagman man shall shall $e assigned assigned to assist the equipment operator $y signaling using his red and green flag. Per Perso sonne nnell sh shall all $e $ri $riefe efed d / traine trained d on pr prop ope er ma man nua uall ma mate terria iall ha han ndl dliing techniques. -efo -efore re ea each ch us use e of an any y eq equi uipm pmen entt a thorough thoro ugh inspectio inspection n $y competent competent person shalll $e conducte shal conducted d using using the equipmen equipmentt chec'list. +ll defects found shall $e rectified first $efore it is allo&ed. Pipe supports shall $e designed to hold the &eight of the pipe. %or'ers shall identify pinch point areas and avoid them during the course of &or'. %or' area shall $e cleared from o$struction and unnecessary tools/materials to have a free and safe area to &or'>in. ()# ()# :; :;4< 4< ran rane e an and d 5i 5ift ftin ing g Sa Safe fety ty Procedure shall $e follo&ed during rigging operation. 5i 5ift ftiing ar area eas s sha halll $e co cord rdo on &ith $arrication and signage=s. rane ran e operator operator and the rigger shall have current rd party certificate. rane should also have its current  rd party stic'er.  +ll rigging tools and equipment=s equipment=s shall $e secured.

 

 

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'el#ing( g!in#ing & %)tting.

 

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"ire

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7ot Surface.

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Pinch Point.

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%elding Spar's.

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amage to equipment. Incompetent &elder.

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%elding rays.

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Electrical ha*ard.

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0as test should $e conducted $efore hot &or' is started and throughout the shift. Prior to start any hot &or' activity dedicated fire &atch and stand$y man &ith firefighting equipment such as fire e,tinguisher e,tinguisher  fire $lan'et &ater truc'must currently inspected and color coded availa$le on site.

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7ot &or' area shall $e adequately covered &ith fire $lan'ets to prevent hot spar's from spreading around the area. !rained fire &atch on orange vest posted. 3emains in the area until ?minutes after &or' completion to detect smoldering fire and ensure safe condition. "ire &ater $arrel drums and $uc'ets to $e maintained. %ear appropriate PPE. @Safety glass face shield leather gloves apron 2 fire resistant clothing.A )S+ and Method Statement must $e availa$le and implement. Scaffold $oard plan's shall $e &etted &ith &ater or covered &ith fire $lan'ets if arc &elding is to $e at height over scaffold platforms. #nly certified &elder &ith valid certificate must perform the jo$. %elding machine po&er outlet must $e 0"I protected and adequately earthed grounded. Spar' arrester shall $e fitted and drip tray shall $e placed underneath to contain fuel or oil lea's. Maintain surrounding free of com$usti$le materials.

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!rained fire &atch onuntil orange vest posted. 3emains in the area ?minutes after &or' completion to detect smoldering fire and ensure safe condition.

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+cetylene cylinders cylinders to $e 'ept a&ay from &elding/cutting operations falling hot splatters. 7ose shall $e free from any damage. "lash$ac' arrestors to $e installed at o,y> acetylene cutting outfit. #nly standard spar' lighter shall $e used to ignite the torch. Bo &elding / cutting start unless the area is clear of com$usti$le materials. Pre>inspect &or' area ensure proper &or' access is in place scaffold platforms currently certified / tagged for safe use. Secure area directly $elo& $y proper $arricades signs / &arning notices on overhead activities.  +ll personnel involved involved in piping &or' &or' including inspectors should &ear full $ody harness &ith shoc' a$sor$ing lanyard complying &ith 1??D tie>off  !ools 2 equipment to $e secured against fall. !hey shall $e placed in a tool $o, &hen not in use Maintain  point contact &hen ascending and descending to a ladder. +ccess ladder shall $e inspected $efore use.

 

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A$$"%iate# an)al *an#ling " ate!ial$.

 

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Bon>o$servance of personnel on proper techniques in manual handling / lifting of materials.

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#ver e,ertion.

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-ac' pain / injury.

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"alls / dropped o$jects due to

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mishandling. •

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H")$e-eeing.

 

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 +ccumulation of de$ris. de$ris. !ripping ha*ards.  +ccess o$struction. o$struction.

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!hro&ing of tools materials are strictly prohi$ited use of rope 2 material $uc'et to hoist up and lo&ered materials to the ground.  +ll personnel involved involved in &or' at at heights shall $e trained $efore their assignment.  +ll o$struction and and unnecessary tools tools and equipment shall remove in the area. Maintain good house'eeping Personnel shall $e $riefed / trained on proper manual material handling techniques. emonstrate emonstrate ho& to do safe manual lifting. #$serve $uddy system &hen carrying lengthy / pipes / supports on access / stairs. Bo hand>to>hand passing of materials at height outside &or' platform. 6se rope / $uc'ets to lo&er / hoist up light materials / tools. 3emo 3emove ve al alll de de$r $ris is from from site site da dail ily y as minimum. esi esign gnat ate e ho hous use' e'ee eepi ping ng cre& cre& an and d equipment. Maintain good house'eeping standards. +ll &al'&ays must 'ept o$struction free. (eep all pipes organi*ed / secured / free from potential displacement/falls. displacement/falls.

3equired !raining.F Safety #rientationG Manual 7andlingG 7and and Po&er !oolsG 7ot %or's "ire Protection and PreventionG "ire %atch !rainingG )S+ and 3is' +ssessmentG rane and 3iggingG Electrical Safety. REQUIRED SAFETY EQUIPMENT Hard Hats Safet Glass Steel Toe

Hes Hes Hes Hes Hes Hes

Other Gloves !or" #est Safet Harness

Hes Hes Hes Hes Hes Hes

Face Shield Go$$les 'arricades 6 of 6

Hand Tools & Power He Hes s  Tools  Tools He Hes s Co%actor He Hes s (iftin$ Gear

He Hes s Cranes Bo For"lift He Hes s  )ac"ha%%er

He Hes s Bo Bo

 

 

'oots (eather Gloves

Hes Hes

Self *etractin$ (ifeline +S*(,

Bo

Fire -.tin$/ihsers

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He Hes s

0ir Hoistan *ider

Bo

Other -/i%entsaterials

He Hes s