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Midia Gas Development FEED Study ICSS Functional Specification Black Sea Oil & Gas SRL As si gn men t Nu mb er: A200283-S00 Document Number: A-200283-S00-I-SPEC-006 Client Document Number : MGD-D-IC-SPC-001-D01
Xodus Group Group Xodus House, 50 Huntly Street Aber deen deen,, UK, AB 10 1RS T +44 (0)1224 628300 E
[email protected] www.xodusgroup.com
ICSS Functional Specification
A200283-S00 A200283S00
Client: Black Sea Oil & Gas SRL Document Type: Specification Document Number: A-200283-S00-I-SPEC-006 Client Document Number : MGD-D-IC-SPC-001-D01
A01
04/05/17
Issued for Enquiry Enquiry
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30/03/17
Issued for Review
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Midia Gas Development FEED Study – ICSS Functional Specification Specification Assi gn ment Numb er: A200283-S00 Document Number: A-200283-S00-INumber: A-200283-S00-I- SPEC-006
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Table Ta ble of Cont ents 1 INTRODUCTION 1.1 1.2 1.3 1.4 1.5
General Referenced Documents Order of priority Holds Abbreviations
5 5 6 6 6 6
2 DEFINITIONS
10
3 SCOPE OF SUPPLY
11
3.1 General
11
4 QUAL QUALITY ITY ASSURANCE
13
4.1 Quality Conformance
13
5 OPERATING AND SITE CONDITIONS
16
5.1 Operating Conditions 5.2 Offshore Conditions
16 16
5.3 Onshore Conditions 5.4 Ambient Data (Indoors)
16 16
5.2.1 Ambient Data (Outdoors) (Outdoors)
6 APPL APPLICAB ICAB LE CODES AND STANDARDS ST ANDARDS 6.1 6.2 6.3 6.4
General Project Documentation Client Codes and Standards International Codes and Standards
7 GENERAL CONSIDERATIONS 7.1 7.2 7.3 7.4
Units of Measurement Tagging and Identification Life Cycle and Obsolescence Management Electrical Supplies
8 GENERAL REQUIREMENTS 8.1 General 8.2 Integrated Control & Safety System Functional Description
8.2.1
Subsystem Description
16
17 17 17 17 18
20 20 20 20 21
22 22 22
22
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8.3 Overall Architecture 8.4 Integrated Control & Safety System Design
8.4.1 General Requirements 8.4.2 Hardware 8.4.3 Operating System 8.4.4 Interfaces and Industrial Communication Networks 8.4.5 Interfaces with External Systems 8.4.6 Application Software Software Development 8.4.7 System Specific Requirements 8.4.8 Specific Functional Requirements 8.4.9 ICSS Performance Requirements 8.4.10 Packages Interface 8.4.11 Spareage Requirements
9 INSPECTION AND TESTING 9.1 9.2 9.3 9.4 9.5 9.6 9.7
General Testing Methodology Testing Preparation Recordings and Corrective Action Follow-up Documentation compliance Standard Function Tests Design Validation Test (DVT)
9.7.1 9.7.2 9.7.3 9.7.4 9.7.5
ICSS Functionalitie Functionalities s ICSS Subsystems Interfaces Capacity and Performance Tests Packages / External systems Interface tests Cyber Security Tests
9.8.1 9.8.2 9.8.3 9.8.4 9.8.5
Mechanical Inspection Hardware Tests I/O Test Logic / Control Tests System Tests
24 24 24 25 29 29 30 30 31 38 39 40 41
43 43 43 43 44 45 45 45 45 46 46 46 47
9.8 Factory Acceptance Test (FAT)
47
9.9 Mechanical Packages Interface Tests 9.10 Integrated Factory Acceptance Test (IFAT) 9.11 Site Acceptance Test (SAT)
49 49 50
47 47 48 48 48
10 PACKING AND MARKING
52
APPENDIX A SDRL
53
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1 INTRODUCTION 1.1 1.1
General General
Black Sea Oil & Gas S.R.L. (BSOG) is the titleholder and operator of petroleum exploration, development and andDoina Contract Area lie B (“XV exploitation blocks XIII Pelican located on the the Romanian Black Sea. The Ana and reservoirs in XVMidia Midia Block”) Block of, the western partcontinental of the Blackshelf Sea, of some 110 km to the east of Constanta, Romania.
BSOG intends to develop the Midia Gas Development Project to produce and process gas from the Ana and Doina discoveries and route it to export to consumers con sumers within Romania and/or the EU. The planned ffirst irst gas production date for the Ana and Doina fields is Quarter 2 of 2019. Both the Ana and Doina fields have high methane content (>99 mole%) with minimal contaminants. The fields are predicted to have an overall production life of 10 to 15 years with a predicted peak production rate of approximately 3 MMSCMD. The overall field layout for the Midia Gas Development is shown below in Figure 1-1. 1-1.
Figure 1.1: Overa Overall ll Field L ayout fo r Midia Gas Development Development The Midia Gas Development project is currently in the Front End Engineering Design (FEED) stage.
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1.2
Referenced Docum ents
The ICSS equipment shall be supplied in accordance with this specification together with editions of the industry codes and standards and project documents applicable at the date of purchase order or der placement as listed below. It is the SUPPLIERS responsibility to ensure compliance, and that of their sub-suppliers, with all applicable project documents, codes, standards and regulations.
1. 1.3 3
Order of pri ori ty
In the case of conflict between the requirements of the various documents, the following order of precedence will govern: Romanian Legislation, Codes and Standards; EU Directives, Codes and Standards; Project Codes and Standards; International Codes and Standards.
1.4 1.4
Holds
Holds deleted.
1.5 1.5
Abbreviations
TERM/ACRONYM
DESCRIPTION / COMPLETE NAME
AC
Alternating Current
AFC
Approved For Construction
AI
Analogue Input
AO
Analogue Output
API
American Petroleum Institute
ASME
American Society of Mechanical Engineers
BDV
Blowdown Valve
BSOG
Black Sea Oil & Gas
CCR
Central Control Room
CCTV
Closed Circuit Television
CD-ROM
Compact Disk - Read Only Memory
CE
Conformité Européenne
CON
Company Office Network
CPU
Central Processing Unit
DC
Direct Current
DCS
Distributed Control System
DI
Digital Input
DIFFS
Deck Integrated Fire Fighting System
DIN
Deutsches Institut fur Normung
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DO
Digital Output
DPS
Diverse Path System
DVD
Digital Versatile Disk
DVT EDP
Design Validation Test Emergency De-Pressurisation
EEMUA
Engineering Equipment and Materials Users Association
EMC
Electromagnetic Compatibility
EN
European Standard
EOP
Emergency Operator Panel
ESD
Emergency Shutdown
ESDV
Emergency Shutdown Valve
EU
European Union
EWS
Engineering Work Station
FAT
Factory Acceptance Test
F&G
Fire & Gas System
FDS
Functional Design Specification
FEED
Front End Engineering Design
FTA
Field Terminal Assembly
FTB
Field Terminal Blocks
HVAC
Heating, Ventilation & Air Conditioning
HDD
Hard Disk Drive
HMI
Human Machine Interface
ICSS
Integrated Control & Safety System
IE
Instrument Earth
IEC
International Electro Technical Commission
IFAT
Integrated FAT
IIS
Industrial Information Systems
IMS
Instrument Management System
I/O
Input / Output
IOPPS
Instrumented Over Pressure Protection System
IP
Internet Protocol
IP
Ingress Protection
IPE
Instrument Protective Earth
IS
Intrinsically Safe
ISE
Intrinsically Safe Earth
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ISA
Instrument Society of America
ISO
International Standards Organization
IT
Information Technology
ITP IVB
Inspection and Test Plan Independent Verification Body
LAN
Local Area Network
LED
Light Emitting Diode
LER
Local Equipment Room
LV
Low Voltage
MCS
Master Control Station
MOC
Management of Change
MMSCMD
Million Standard Cubic Metres per Day
MTTR
Mean Time To Repair
OPC
Open Platform Communications
OWS
Operator Work Station
PAGA
Public Address General Alarm
PDS
Process Data Server
PDF
Portable Document Format
PLC
Programmable Logic Controller
PSS
Process Safeguarding System
QP
Quality Plan
RATU
Roll Around Test Unit
RTU
Remote Telemetry Unit
SAT
Site Acceptance Test
SDR
Supplier Document Register
SDRL
Supplier Document Requirement List
SIL
Safety Integrity Level
SIS
Safety Instrumented System
SOE
Sequence Of Events
TCP/IP
Transmission Control Protocol / Internet Protocol
TIFF
Tagged Image File Format
TMR
Triple Modular Redundant
UDP
User Datagram Protocol
UCP
Unit Control Panel
UPS
Un-interruptible Power Supply
Midia Gas Development FEED Study – ICSS Functional Specification Specification Ass ign ment Numb er: A200283-S00
Document Number: A-200283-S00-I-SPEC-00 Number: A-200283-S00-I-SPEC-00 6
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USS
Ultimate Safety System Table 1.1 Abbreviations
Midia Gas Development FEED Study – ICSS Functional Specification Specification Ass ign ment Numb er: A200283-S00
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2 DEFINITIONS For the purpose of this specification the following definitions shall apply:
APPROVED/APPROVAL APPROVED/APPR OVAL
Act of granting permission or act of accepting as suitable, fit for f or purpose a document process or procedure, used to indicate that the COMPANY does not wish WORK to proceed unless the documents are approved in writing. Such APPROVAL shall not relieve CONTRACTOR of its contractual or statutory responsibilities.
COMPANY
Black Sea Oil & Gas S.R.L. (BSOG)
CONTRACT
Agreement between the COMPANY and CONTRACTOR for the supply of goods
CONTRACTOR
Any contractor or sub-contractor performing work for or providing services to the COMPANY
INSPECTOR
COMPANY and/or third party appointed representative in the CONTRACTOR’s works, with responsibility for assuring comp liance to the specification
MAY
A decision which could be taken at the COMPANY’S discretion
SHALL/ MUST
Indicates mandatory requirements
SHOULD
Indicates preferred course of action
SUB-SUPPLIER
An organisation, approved by the COMPANY, working directly for an approved SUPPLIER and meeting the same criteria as the SUPPLIER with regard to quality
SUPPLIER
A company or organisation approved by the COMPANY to supply a product in accordance with specified requirements
WORK
The task process or operation being conducted by the CONTRACTOR, on any tier
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3 SCOPE OF SUPPLY 3.1 3.1
General
The ICSS equipment shall be specified by the SUPPLIER to meet the requirements of this specification and any other applicable documentation. The SUPPLIER shall be solely responsible for providing equipment eq uipment in full accordance with all applicable industry codes, standards, government regulations and the COMPANY requirements defined in this specification. Compliance with referenced standards, codes and specifications, or COMPANY approval shall not relieve the SUPPLIER from his responsibility to furnish equipment, materials and components of proper design and manufacturing, and fully suitable for the specified duty, erection, service and operation. All bids, reference documents and supporting documentation shall be submitted in English ; All project correspondence shall be in English; All documents shall be supplied in PDF and native format; Final submission of approved technical documentation shall be submitted in both English and Romanian;
3.2 3.2
Documentation
The SUPPLIER shall prepare and submit documentation at the bid and design stages in accordance with COMPANY requirements that will be laid out as part of the tender package. The documents to be submitted during the design stage shall be proposed by the SUPPLIER in the bid and agreed with the COMPANY during pre-award discussions. Hard copy (paper) submittals are to be b e suitable for scanning. Procedures, spec specifications, ifications, manuals, etc., shall comprise bound sheets. Drawings shall not be reduced from their original size (max: European size A1). The COMPANY has a requirement to retain documentation in both hard copy and electronic format. To facilitate this activity SUPPLIER(s) shall be instructed to provide copies of all final drawings and documentation in electronic format. form at. Hard copy will only be accepted by special agreement with the COMPANY. The COMPANY standard electronic formats are: 2D Drawings: AutoCAD; Word Processed Documents: WORD; Spread sheets: EXCEL; Databases: ACCESS; Flowcharts and diagrams: PowerPoint or Visio Professional; Schedules: PROJECT; Images: TIFF or PDF file format; Microsoft Office Professional. The latest release of software shall be used at all times.
3.3 3.3
Original Equipment Manufacturers
The SUPPLIER shall be instructed to provide in his bid name(s) of original equipment manufacturers and details of their Quality Management Systems in cases where the SUPPLIER is not the original equipment manufacturer of the goods covered by their scope of supply.
3.4 3.4
SUPPLIER Responsibilities
The SUPPLIER shall accept full system responsibility for all hardware, spares and site support for the construction, testing, installation, pre-commissioning and commissioning phases until successful handover to the COMPANY.
Midia Gas Development FEED Study – ICSS Functional Specification Specification
Ass ign ment Numb er: A200283-S00 Document Number: A-200283-S00-I-SPEC-00 Number: A-200283-S00-I-SPEC-00 6
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The SUPPLIER(s) responsibility with regard to the proposed equipment shall include but not be limited to the following items: Design engineering; Provision of equipment; System documentation; Recommended spare parts; Factory Acceptance Testing; Integrated Factory Acceptance Testing; Packing and shipping; Site Acceptance Testing; Commissioning and Start-up Assistance; Maintenance support (subject to agreed maintenance contract).
Midia Gas Development FEED Study – ICSS Functional Specification Specification
Ass ign ment Numb er: A200283-S00 Document Number: A-200283-S00-I-SPEC-00 Number: A-200283-S00-I-SPEC-00 6
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4 QUALITY ASSURANCE 4.1 4.1
Quality Conformance
All certification, test results, reports and any other documentation submitted to the COMPANY shall be in the English language. The COMPANY shall establish and maintain a fully documented quality control system in accordance with EN ISO 9001, to ensure: Adequate, effective inspection and objective evidence that items conform to contract requirements; Adequate identification and suitable handling of items.
4.1.1 4.1.1
Quality Plan
The SUPPLIER shall submit a Quality Plan for approval, which describes the inspection to be performed, not less than 28 days before commencing the work. The SUPPLIER shall not commence the work until the Quality Plan has been formally approved in writing by b y COMPANY. The QP & ITP shall comply with the requirements of ISO 10005. Prior to commencement of the work, SUPPLIER shall also submit an Inspection and Test Plan (ITP) for each item of equipment associated with the overall ICSS. The QP may include as an integral part of the ‘Inspection and Test Plan’ or the ‘ITP’ may be submitted subm itted as a ‘stand-alone’ document and shall detail all process from equipment receipt to each as-built item. This document shall contain details of all physical testing to be carried out and shall detail test frequencies and acceptance criteria. The witness and hold points of each step within the ITP shall be agreed and SUPPLIER shall not commence the work until written approval has been received from COMPANY. The SUPPLIER shall also provide COMPANY with a list of relevant works procedures before commencement of the work and shall provide copies of all procedures subsequently requested by COMPANY within five working days of receiving any such request. SUPPLIER shall also provide COMPANY inspectors with unhindered access to a full set of work specific and all other works procedures as required. The ITP shall: Define each inspection point, and its relative r elative location in the procedure cycle, where c conformance onformance of characteristics is verified. The SUPPLIER shall include additional inspection points for COMPANY’s own verification of quality, which shall be subject to approval, and make provision for COMPANY and IVB also; Define the parameters to be inspected, the procedures and acceptance criteria to be used. The procedures shall be provided to the COMPANY inspector as requested; Contain copies of specific forms used by SUPPLIER to record the results of each inspection; The SUPPLIER shall inform the COMPANY fourteen working days before any inspection and hold points for which the COMPANY has requested attendance by its nominated inspector. Work W ork shall not proceed past the inspection inspecti on hold point without prior written authorisation from the COMPANY.
4.1.2 4.1.2
Documentation
The below list of document requirements is the minimum requirements to be provided by the ICSS package SUPPLIER and issued for COMPANY review and approval. The SUPPLIER standard documentation register shall be marked with ‘applicable’ or ‘not applicable status’, as to reflect the delivered system. The list is not exhaustive and any document necessary for the execution of the work shall be prepared by SUPPLIER and shall be made available for COMPANY for review if requested.
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The required final documentation shall be included in one of the three dossiers listed below, in accordance with the attached SDRL in Appendix 1: Certification Data Dossier (K01); Operating & Maintenance Manual (J01). SUPPLIER shall prepare and submit for approval a specific detailed SUPPLIER Document Register (SDR) on which he shall have marked, based on the classification guidelines herein and the attached lists, the classification of the documents (for approval or review) and the associated planned issue dates of these documents. SUPPLIER is required to mark each doc ument issued, with a stamp for ‘Documentation Code’ and to enter the appropriate code number. Where the assignment of a particular code is in doubt SUPPLIER shall refer to COMPANY for agreement. The following legends apply to the minimum document requirement requirem ent lists: Code 1 — for approval: SUPPLIER may not proceed until COMPANY has given written approval; Code 2 — for review: SUPPLIER may proceed if COMPANY has made no comment after fifteen (15) working days from receipt by COMPANY, except if specified otherwise in Project requirements. Code 3 — for reference only: COMPANY reserves the right to comment but SUPPLIER may continue with his work. Documentation shall include SUPPLIER standard documents and project documents. The supplied documentation shall be of a coherent structure, consistent from one document to the next. Documents shall be fully indexed and cross-referenced. Use of conventions in engineering drawings, software flow sheets, and descriptive text, shall be stated explicitly or reference made to the relevant standards. The issue number and date of issue of all system documentation shall be stated on each document. Changes from previous issue shall be identified. All drawings and documents shall be supplied using metric units of measurement. The final revision will be ‘as commissioned’ com missioned’ or ‘as-built’ status.
Final documentation shall be supplied to the COMPANY on a CD-ROM in the quantity defined by the project. Additionally, a paper copy may be required as defined by the project. Unless mentioned by the project, all documentation shall be in ENGLISH. Final revisions shall also be submitted in ROMANIAN. Documentation requirements shall be fully defined in the enquiry or purchase order package. The following list is a reference showing the minimum documents normally required for formal submission to obtain COMPANY approval prior to manufacture: List of documents intended to be submitted: List of all component sub-suppliers; Production schedule; Quality control plan; Equipment List; Dimensional and cross-sectional drawings including parts lists and showing full material specifications for all parts; Weight data; Index for manufacturing data dossier; Index for operating and maintenance manual.
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The following list shows optional additional documents; these will be required for submission only when the service or manufacture needs special consideration: Cleaning and packing procedures; Lifting lug details and calculations. The following list shows additional documents which shall be supplied at time of delivery: Design Data Dossier; Certification Data Dossier; Operating & Maintenance Manual; Recommended commissioning and operating spare parts.
4.1.3 4.1.3
Final Inspection
The SUPPLIER shall inspect the final item to ensure compliance with contract requirements. re quirements. A check shall be made of all inspection records to verify that items were inspected at all points in the inspection plan. These records shall be complete and available to the COMPANY inspector. Visual inspection checks shall be carried out at the SUPPLIERS works to confirm that no damage has occurred prior to transit. Inspection and testing requirements are detailed under section 9. section 9.
4.1.4 4.1.4
Certification and Traceability
The ICSS package shall be fully CE marked. Any additional requirements and documentation necessary to demonstrate compliance shall be agreed between SUPPLIER and the COMPANY before order placement. Full traceability shall be maintained throughout all stages of manufacture and supply. Records of all inspection and testing shall be kept available by the SUPPLIER for possible examination by the COMPANY for at least five years after delivery of the equipment.
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5 OPERATING AND SITE CONDITIONS 5.1 5.1
Operating Conditions
All equipment supplied shall be of a proven design, previously pr eviously utilised for an oil and a nd gas application in an offshore of fshore environment. Operating conditions shall be as specified within the individual equipment datasheets.
5.2 5.2
Offshore Conditions
5.2.1 5.2.1
Ambient Data (Outdoors)
Offshore conditions and design ambient conditions for equipment located outdoors are: Humidity: Min 36%, Mean 77%, Max 100%; Max air temperature: +31.0 C;
Min air temperature: -9.0 C;
Max wind Speed: 36.3 m/s (Omni 3 second gust / 100 years). The environment is offshore saliferous marine.
5.3 5.3
Onshore Conditions
5.3.1 5.3.1
Ambient Data (Outdoors)
Site conditions and design ambient conditions for equipment located outdoors are: Humidity: Min 36%, Mean 77%, Max 100%; Max air temperature: +39.0 C
Min air temperature: -20.0 C
Max wind Speed: 36.3 m/s (Omni 3 second gust / 100 years); The environment is onshore saliferous marine.
5.4 5.4
Ambient Data (Indoors)
Control equipment located indoors shall be located in non-hazardous, air conditioned and pressurised rooms. Equipment located in a safe environment inside a building shall be designed to operate in a normal temperature range of +10 to +35°C and humidity of 70 to 100% non-condensing. Occasional outage of the air conditioning equipment may occur.
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6 APPLICABLE CODES AND STANDARDS 6.1 6.1
General
The codes, standards and regulations listed in this specification are considered part of this specification. The codes, standards and regulations shall be interpreted as the minimum requirements applicable for all services, goods and equipment supplied to the facility and no statement contained in this specification shall be construed as limiting the work to such minimum requirements. Any requirements stated herein which violate these codes, standards and regulations shall immediately be brought to the attention of the COMPANY for resolution. Unless otherwise stated, the latest editions and addenda of the codes, standards and regulations listed shall be used. It is the COMPANYS responsibility to ensure SUPPLIER(s) obtain and comply with the latest edition of the referenced ref erenced codes, standards and regulations.
6.2 6.2 Project Documentation IDENTIFICATION
TITLE
A-200283-S00-Z-BOD-001
Basis of Design
A-200283-S00-I-SPEC-001 A-200283-S00-I-SPEC-007
General Instrument Functional Specification Telecommunications Functional Specification
A-200283-S00-I-DRAW-001
ICSS Topology Diagram
A-200283-S00-I-LIST-002
ICSS I/O Schedule
A-200283-S00-E-SPEC-001
Overall Electrical Specification
A-200283-S00-T-PHIL-001
Offshore Safety Philosophy
A-200283-S00-T-PHIL-002
Onshore Safety Philosophy
A-200283-S00-P-PHIL-006
Operating, Control & Maintenance Philosophy
A-200283-S00-P-PHIL-007
Emergency Shutdown Philosophy
A-200283-S00-T-SPEC-001
ESD Functional Specification
A-200283-S00-T-SPEC-003
Fire & Gas Functional Specification Table 6.1 Project Documentation
6.3 Client Codes and Standards 6.3 IDENTIFICATION
BSOG-DM-PHL-001
TITLE
BSOG Equipment Numbering Philosophy Table 6.2 Client Codes and Standards
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6.4 6.4 International Codes and Standards IDENTIFICATION
TITLE
API RP 551
Process Measurement Instrumentation
API RP 552
Transmission Systems
API RP 554
Process Control Systems
2014/34/EU
ATEX GUIDELINES. Approximation of the Laws of the Member States Concerning Equipment and Protective Systems Intended for Use in Potentially Explosive Atmospheres
EEMUA 191
Alarm systems: a guide to design, management and procurement
EN 54
Fire detection and fire alarm systems
EN 50081
Electromagnetic compatibility. Generic emission standard
EN 50082
Electromagnetic compatibility. Generic immunity
EN 60079
standard Electrical Apparatus for Explosive Gas Atmospheres
EN 60529
Degree of Protection Provided by Enclosure (IP Code)
EN 61000
Electromagnetic Compatibility (EMC)
EN 61131
Programmable Controllers
IEC 60189
Low frequency cables and wires with PVC insulation and PVC Sheath
IEC 60331
Tests on Electric Cables Under Fire Conditions (Parts 11, 21, 23 & 25)
IEC 60332
Tests on Electric and Optical Cables Under Fire Conditions (Parts 1,2 &3)
IEC 61508
Functional Safety of Electrical/Electronic/Programmable Electronic Safety-related Systems
IEC 61511
Functional Safety – Safety instrumented systems for process industry sector
IEC 61892
Mobile and fixed offshore units. Electrical installations
ISA S5.1
Instrument Symbols & Identification
ISA S5.2
Binary Logic Diagrams for Process Operation
ISA 51.1
Process Instrumentation Terminology
ISO 9001
Quality management systems. Requirements
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ISO 10005
Quality management systems. Guidelines for quality plans
ISO 80000-1
Quantities and Units - Part 1: General Table 6.3 International Codes and Standards
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7 GENERAL CONSIDERATIONS 7.1 Units of Measurement 7.1 In general, the following units of measurement shall apply: Length km, m or mm Weight
kg or tonne
Pressure
bara or barg
Temperature
°C
Density
kg/m3
Liquid Volumetric Flow
m3/h or l/h
Mass Flow
kg/hr
Gas Volumetric Flow
Sm3/h or MMSCMD
Viscosity
cP
Concentration
ppm or percentage
All other indications shall sh all be in SI Units unless otherwise other wise stipulated by the COMPANY. CO MPANY. Levels shall normally utilise percentage (%) as a unit of proportional vessel height.
7.2 7.2 Tagging and Identification All tagging labels and identification shall be in accordance with BSOG Equipment Numbering Philosophy Doc. No. BSOG-DM-PHL-001 Rev A03 unless otherwise stipulated by b y the COMPANY. The ICSS package equipment numbers shall be tagged tagge d by the COMPANY.
7.3 7.3 Life Cycle and Obsolescence Management The ICSS package design shall take into account the requirement that may require to be upgraded during the design life of the facilities. facilities. The SUPPLIER shall confirm the equipment support duration and obsolescence management strategy. Hardware included in the ICSS package SUPPLIER bid shall be standard products actively being enhanced, produced and sold with a minimum field proven duration of one year. Strategy for managing obsolescence shall to be regularly updated as an integral part of the core functions: Design and development; Sourcing and production; In-service sustainability; ICSS package SUPPLIER support. The ICSS package SUPPLIER shall detail his lifecycle management strategy focusing on product obsolescence, support options and further migration alternatives. The ICSS package SUPPLIER shall guarantee that: ICSS package components shall be fully supported and available over a period of at least 15 years after the SAT; Maintenance services including availability of engineering services shall be available to support the ICSS package during the plant life time.
Midia Gas Development FEED Study – ICSS Functional Specification Specification Ass ign ment Numb er: A200283-S00 Document Number: A-200283-S00-I-SPEC-00 Number: A-200283-S00-I-SPEC-00 6
7.4 7.4 Electrical Supplies The following electrical supplies will be available for the ICSS Equipment: 230 VAC 50Hz from the UPS; 230 VAC 50Hz from the electrical switchboard.
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8 GENERAL REQUIREMENTS 8.1 General 8.1 This specification defines the minimum requirements for the design, fabrication, configuration, testing, installation and operation of an Integrated Control & Safety System for an offshore / onshore oil and gas type installation. The ICSS shall ensure the safe operations of the facilities and fulfil the requirements of the operating and safety philosophies. The SUPPLIER shall have single point responsibility for all aspects of the works inclusive of all components subcontracted or purchased from other parties. The ICSS shall perform the following main functions: Emergency Shutdown; Fire and Gas Detection and Protection; Process Shutdown; Control and automation of process and utility equipment; Human Machine Interface; Alarm processing and management; Interfaces with packages (main machines, electrical network system, HVAC, etc.); Events and historical data management including Sequence of Events; Interface with COMPANY Office Network (CON); Data Communications. In addition to the above requirements, design, fabrication, configuration, testing and installation of the ICSS shall also be compliant with cyber-security requirements. Documentation and certification in accordance with the material requisition, this specification and the standards referenced herein. Special tools required installation, operation and maintenance of the equipment;
o
Painting, Preservation and Packing;
o
o
Insurance spares; o Spares (commissioning and 2 year); Certified calculations shall form part of the scope scope of supply supply as follows:
o
Sizing Calculations;
o
Power Calculations;
o
The equipment shall be supplied fully assembled and tested in accordance with the requirements of the requisition, taking due account of preservation and transport requirements.
8.2 8.2
Integrated Control & Safety System Functional Description
The ICSS shall comprise of the following main subsystems:
8.2.1 8.2.1
Subsystem Description
8.2.1.1 Safety Instrumented Systems (SIS) The Safety Instrumented System (SIS) shall consist of the following elements:
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Process Safeguarding System (PSS); Diverse Path System (DPS); Instrumented Over Pressure Protection System (IOPPS); Fire and Gas System (F&G).
8.2.1.1.1 Process Safeguarding Safeguarding System The PSS system forms part of the facility’s safety systems. Its prime function is to shutdown the facilities to a safe state in case of an emergency situation, thus protecting personnel, the environment and the asset. It shall carry out the emergency shutdown and depressurization functions of the facility (e.g. ESD0, ESD1 and SD2) according to the defined safety philosophies. The PSS shall be responsible for the following sub-systems: Emergency Shutdown (ESD); Process Shutdown (PSD); Unit Shutdown (USD). The ESD shall include Level 0 and 1 shutdown logic. The PSD shall include Level 2 and 3 shutdown logic. The USD shall include Level 4 shutdown logic.
8.2.1.1.2 Diverse Path System (DPS) The DPS forms part of the facility’s safety sys tems. It is an autonomous system which is designed to act in parallel with the PSS system to carry out high level emergency shutdowns upon manual initiation. It does not duplicate the PSS system but provides a highly reliable back-up to specific high level shutdown actions. DPS signals shall be identified on the project cause & effects diagrams.
8.2.1.1.3 Instrumented Over Pressure Pressure Protection Protection System System (IOPPS) The IOPPS shall be a sub system of the PSS and shall protect the Gas Plant from over pressure during start-up. This is envisaged to be a SIL 1 function and therefore shall be implemented in the PSS logic.
8.2.1.1.4 Fire and Gas System System (F&G) The F&G detection and protection system forms part of the facility’s facilit y’s safety systems. Its function is to mitigate against
the effects any fire and/or gasthe releases in and order to protect personnel, the environment asset. The F&G system will of continuously monitor facilities initiate the protective actions as defined inand the the safety philosophies. The F&G system shall interface with the offshore DIFFS system and the onshore firewater system. 8.2.1.2
Distributed Control System (DCS)
saf e, reliable and The DCS system forms part of the onshore and offshore of fshore facility’s control systems. It shall ensure a safe, efficient control and monitoring of the process plant and utilities. 8.2.1.3
Human Machine Interface (HMI)
The HMI shall provide the facility for the Operator to control and monitor the plant via mimic displays, alarms, trend displays and Operator commands. Specific displays can be developed for maintenance purpose. 8.2.1.4
Process Data Server (PDS)
The Process Data Server shall provide central data acquisition, archiving in order to provide trends and reports for information management.
8.2.1.5 Operator Work Station (OWS) Operator Work Stations allow plant operation.
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8.2.1.6
Engineering Work Station (EWS)
Engineering Work Stations allow ICSS maintenance, configuration and diagnostic.
8.3 8.3
Overall Architecture
The ICSS shall have a distributed structure with a centralized HMI located in the onshore CCR. The offshore LER shall have the facility to allow offshore start-up and operation of the Ana platform only. The subsystems shall remain autonomous and shall interface with the HMI via dedicated ICSS communication networks, these shall provide full independence between safety and control functions. The OWS’s shall provide a common HMI to ensure the ICSS monitoring and control of both the th e offshore and onshore facilities including subsea equipment and all process & utilities packages. The ICSS communication networks shall be physically and functionally independent from the CON (Office LAN). The ICSS shall not be connected to the CON. This connection shall be provided via the PDS. The use of open protocols, such as OPC, for interfacing with the DCS is not permitted for reasons of high obsolescence, cyber security and additional hardware & software. Typically, nodes from each subsystem shall be distributed in pressurised Local Equipment Rooms located around the facility. Each node will comprise of its system controllers, communications cards and I/O interface. The field instruments will be hardwired to dedicated marshalling cabinets or remote I/O, segregated per subsystem, for connection to the node. Nodes shall then be interfaced to form a subsystem using the ICSS control or safety communication network. When remote I/O racks are used, the I/O bus design shall be such that a loss of one remote I/O rack will not impact the other remote I/O racks: for instance the de-energization of one remote I/O rack shall not impede the control and monitoring of the other remote I/O racks. Control and safety communication networks shall be fully redundant (e.g. communication modules, cables) as well as interface links between all control and safety subsystems. Each subsystem (PSS, F&G and DCS) shall be based on dedicated controllers or PLC’s and shall be fully independent (hardware and application software(s)). The PSS and F&G shall be based on diverse hardware h ardware and software fr from om those used for the DCS. The archit architecture ecture shall avoid potential common mode, common cause and dependant failures between subsystems hardware or application software(s). Particular care shall be taken for equipment which drive parallel process lines, or main and backup equipment. The application software and data handling during normal and upset conditions shall be capable of continuing in order to meet the specified performance, safety and availability criteria. If remote I/O architecture is proposed within specific areas, these shall be mounted inside field junction boxes with the complete assembly being suitable for the specified environmental conditions, zone 1 hazardous area, and complying with ATEX European Directive 2014/34/EU standards and SIL requirements.
8.4 8.4
Integrated Control & Safety System Design
8.4.1 8.4.1
General Requirements
The ICSS shall be based on “off the shelf” standard products of a field proven design. It shall have a high degree of availability, reliability and tolerance to faults and fulfil the projects requirements.
The system shall be engineered and designed to take into account the full life cycle from design, installation, commissioning, start-up, operations and maintenance through to decommissioning, as per IEC 61511. The design shall particularly take into account any requirement of the facilities to undergo a phased commissioning and start-up where certain parts of the system may be operational whilst other parts are being constructed or commissioned.
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ICSS SUPPLIER shall demonstrate the ICSS capacity and flexibility to cope with the project requirements (I/O, interfaces to other control systems and packages, data processing including control algorithms, etc.) and any future extensions. This demonstration shall also address the full integration of other control systems (e.g. subsea control unit), whose controllers shall be ICSS nodes, such control systems being provided by mechanical package SUPPLIERS. In such cases, ICSS SUPPLIER keeps the technical responsibility of the package control system and of its interface integration and definition in the ICSS communication network. Special attention shall be paid to the firmware f irmware release for all modules. Equipment not used for the control and safety of the plant (e.g. Operator training simulator) shall not be connected to the ICSS communication network. 8.4.1.1
Safety
All control methods, m ethods, circuitry and operating/maintenance procedures shall be designed to provide maximum safety for operating and maintenance personnel. 8.4.1.2
Maintainability/Availability
The system shall be designed to allow for easy maintenance. Access to all equipment for maintenance shall be designed into the system from the start. Failure and subsequent on line replacement of any module shall not affect the working of any other components or cause a system failure. On line replacement of any faulty redundant module shall be performed without affecting the relevant application. Changeover of any redundant faulty equipment (from duty to back-up and back-up to normal configuration) shall be performed without affecting the relevant application. After any outage, the system shall automatically resume normal operation, including redundant configurations restart (e.g. logic solvers, communication interfaces/gateways), without any manual action. The system shall incorporate a comprehensive set of diagnostic facilities to enable efficient fault detection. These diagnostics shall allow for the identification of faults down to individual module level. System fault repair will consist of the replacement of faulty modules. The ICSS shall be equipped with all necessary software/hardware tools allowing accurate system trouble shooting, with clear displays showing the faulty elements, and management of the system communication networks including security aspect. Project specification will address hot spare requirement. 8.4.1.3 Standardisation The system shall be designed in a modular fashion. The number of parts shall be minimized and standardised in order to reduce spare parts holding. Standardisation will also minimize the maintenance and Operator training requirements. Standardisation shall apply to all software and hardware components (e.g. operating s system, ystem, communication network equipment, etc.).
8.4.2 8.4.2
Hardware
8.4.2.1
General
The hardware of all parts of the ICSS shall be designed and configured to carry out the functions described in this specification. Special consideration shall be given to: Environmental (temperature, humidity, vibration, etc.) and transport conditions; Design of the cooling requirements for equipment mounted in enclosures;
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Protection of the electronic components from static electricity and electromagnetic radiation; all hardware components of the ICSS shall allow use of High Frequency; Communication tools such as walkie-talkies, and shall comply with EN 61000; Earthing and powering of all parts and components, shall be in compliance with the Overall Electrical Specification Doc. No. A-200283-S00-E-SPEC-001. Each ICSS input/output shall be individually protected against electrical failure. All digital outputs shall have a configurable failure position (hold, close or open). Dedicated marshalling cabinets shall be used per system (DCS, PSS, F&G, etc.). The grouping of terminal blocks and termination panels shall be done in a way to follow process unit arrangement. 8.4.2.2
Power Supplies
The ICSS shall be fed from uninterruptible power supplies. The ICSS shall support automatic switching between dual redundant power supplies for continuous service without risking transient voltage effects. Each power input to the ICSS shall be powered via dedicated breakers and protections circuits such that no single system component failure causes loss of power supply to other components. The design of the electrical distribution shall include the short circuit and selectivity calculations. Power supply failure shall be alarmed and logged. I/O and system components power distribution shall be designed to avoid common mode failure, especially for field devices processed by voting logics or associated to main and back-up process & utilities equipment. I/O modules power supplies shall be individually protected. When not powered by the I/O modules, field devices shall be fed f ed by dual redundant DC power p ower supplies either through FTA (Field Termination Assemblies), or through field terminal blocks. Single rectifier bridge diode blocks joining 24VDC supplies are prohibited; separate 24VDC diodes and heat sinks shall be used. Fire and Gas detector power supplies shall be dual redundant and designed for 100% of the load in nominal mode with 40% spare capacity as per Table Table 8.12; inrush-current 8.12; inrush-current shall not be considered. When floating DC power supplies are used to supply ICSS components or field instruments, the ICSS shall be designed consequently with adequate facilities to accommodate such feature and allow earth leak detection . After each DC power converter permanent earth fault monitoring device shall be installed with alarm reporting to DCS. Isolation transformer/converter shall be provided in case the ICSS needs DC voltage referenced to earth and where the provided voltage source is of a floating type. The cabinet power socket outlets and lighting shall not be supplied from the UPS source. 8.4.2.3
Communication Network Components
All network components (hubs, switches, routers, rou ters, etc.) etc. ) s shall hall be of industrial type: t ype: eit her rack or DIN mounted with redundant power supplies. They shall not downgrade the system reliability / availability. They shall be validated and fully supported by ICSS SUPPLIER. The onshore operator interface is an additional point of control for the offshore safety systems that shall not replace the related local or automatic control. The offshore / onshore communications link target availability is 99.5%. As the onshore and offshore systems are stand-alone, the offshore platform shall only shutdown after a sustained communications failure of 12 hours.
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8.4.2.4
Remote I/O’s requirements
If the SUPPLIER wishes to offer a remote I/O solution, the remote I/O’s shall comply with the requirements included in this specification. Remote I/O’s are considered as “smart junction boxes”. They consist of I/O modules, power supplies, communication bus interface and field terminals enclosed in boxes or cubicles according to the number of field instruments and valves.
Maintenance facilities shall include: Replacement of I/O or power supply modules under power; Diagnostic data available at the ICSS maintenance/Operator stations in the same way as for standard I/O’s;
Parameters of smart transmitters available in technical rooms for commissioning purpose. 8.4.2.5
Cabinets and Cabling
Two types of cabinet shall be provided: System cabinets including CPUs, I/O boards, communication boards, power supplies, etc. Each Subsystem (PSS, DCS and F&G) shall have dedicated cabinets, except for specific cases described in this t his specification. Marshalling cabinets equipped to receive all process and safety signals from and to the field, the electrical room, or other technical rooms or to receive signals from other systems such as package control systems, etc. Subsystems shall have dedicated marshalling cabinets. When available space inside the technical room is limited, combined marshalling/system cabinets may be considered. However, physical segregation between marshalling and systems sections, and easy access to any equipment/device/terminal requirements shall be fulfilled. Such arrangement shall be submitted to COMPANY COMPANY for approval. Consideration shall be given to: The accessibility of all parts and components, in particular the design and layout for easy removal and replacement of components; The internal markings (every type of component such as I/O boards, CPU, power supplies, links at each side, termination blocks, etc.) and outside cabinets with Traffolyte labels. These cabinets shall be equipped with lifting rings, lift off doors with internal drawing pockets, removable side panels, key lockable, internal lighting activated by door limit switch, forced cooling, sub-base and grounding bus bars (IPE, IE, ISE). All communication cables shall be screened. Cable trays shall be sized to keep at least 30% s pare space after use of spare I/O’s. 8.4.2.6
Marshalling Cabinets
Marshalling cabinets shall be equipped with Field Terminal Blocks (FTB, mirroring the field junction box) and Field Termination Assemblies (FTA, mirroring the I/O boards). Marshalling cabinets shall be used to cross-wire signals between FTB and FTA. Inter-connection between ICSS and marshalling cabinets shall be via pre-wired and pre-tested system cables with multi-way connectors. The marshalling cabinet shall be provided with equipment necessary to supply the field instruments, when not supplied directly from the ICSS I/O modules.
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Where necessary as per project requirements, intrinsic safety barriers, galvanic isolation devices, surge protection devices, interposing relays (plug-in type with sockets and sealed) shall be mounted on vertical rails. When used for safety functions, they shall meet the SIL requirements. Field terminal blocks in marshalling cabinets shall be oftest cage clamp interruptible or equivalent terminals, with the necessary polarity distribution, switching and protection, points, and earthing terminations. Facilities to connect smart handheld configurator devices or instrumentation management system shall be provided. Routing for all IS circuits shall be segregated from all other circuits and separately identified. Routing of all signal circuits shall be segregated from all power circuits. The offshore marshalling cabinets shall be top entry and the onshore marshalling cabinets shall be bottom entry. Where marshalling and system cabinets are side-by-side the system cables can be routed through the plinth. 8.4.2.7
I/O Specific Requirements
Each ICSS board power supply shall be overload protected. When instruments (such as flowmeters, analysers and gas detectors) have their own power supply or use an external power supply, analogue I/O boards shall be protected by fuse on the input signal. When an analogue input board powers the instrument on a separate (3rd) wire that tha t wire shall be protected by means of fast acting fuse. Otherwise each input and/or output shall be individually short circuit protected and shall have electrical insulation between the ICSS and the facility. I/O boards shall be designed so that a short circuit or high voltage on one input (or output) shall not induce a fault on any other input (or output) on the same module. Individual fast acting fuses will be rated appropriately (e.g. 63 mA for 4/20 mA input loop). Galvanic isolation shall be provided as a minimum for: Analogue inputs from analysers or AC powered sources devices; All signals exchanged between different systems (for instance between PSS and DCS, between UCP(s) and ICSS); Instruments supplied by different power supplies and hardwired to the same FTA. 8.4.2.8
I/O Card Types
All I/O ICSS boards shall be provided with dedicated connectors for connections with their Field Termination Assemblies (FTA) in the marshalling cabinets. The analogue input and output signal range shall be 4-20 mA (except for specific cases such as flowmeters and specific sensors using 0/4 mA or 20/22 mA for dedicated purposes). The Digital output shall be able to switch a minimum of 24 V dc with 1 A. If not possible the necessary relays will be installed in the FTA. For PSS, F&G and ESD system, these relays must be taken into account in the system reliability and availability calculations. 8.4.2.9
I/O Assignment
The following basic assignment rules shall be applied: Spare for the different types of inputs or outputs (digital, analogue) shall be considered on separate I/O boards; One output shall be provided per device (e.g. valve, motor, breaker, fire damper, etc.); All I/O loops normally implemented with a specific redundant configuration shall be hardwired to separate I/O boards. Sensors used in XooY voting logic shall be spread over Y boards;
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All I/O loops associated with main/backup equipment shall be hardwired to separate I/O modules; An allocation diagram shall be issued to show the assignment of all I/O with tag number on each system, rack, and I/O board. 8.4.2.10 HMI Specific Requirements
The Operator and maintenance workstations shall include at least: A display unit with a high resolution colour graphic screen of at least 21", capable of displaying mixed alphanumeric and graphic data; A sealed membrane keyboard with alarm annunciator LEDs; A track-ball or mouse equipped with push buttons; Input/output mass storage units (DVD, CD-ROM, USB or portable HDD drive), this equipment and the CPU shall not be directly accessible to the operator and shall be password protected. All Operator workstations hardware shall be identical; The printer(s) shall be of the monochrome laser type. They shall have a storage buffer of not less than 1 Mbyte; The colour screen copier(s) (or colour printer) shall be multi-port devices capable of providing a screen copy for a predetermined number of workstations. All ICSS components including the control system, safety safet y systems and packages shall be controlled from a single Operator interface in the onshore Central Control Room (CCR). This interface shall include: Workstations on a dedicated desk built following good ergonomic practices; An EOP control panel; A Fire and Gas control panel; A communication panel; A large video display connected on a workstation as per project specification; Specific interfaces with dedicated equipment where necessary. There shall also be a wall mounted display unit in the onshore CCR with a high resolution colour graphic screen of at least 50", capable of displaying graphic overview and CCTV images.
8.4.3 8.4.3
Operating System
The system shall be supplied with the latest up-to-date software release at the time of FAT. In addition, ICSS SUPPLIER shall be required to make available all the updates during the guarantee period. A specific update procedure will be issued focusing on requirements and consequences during software upgrading installation. All ICSS elements shall be time synchronized.
8.4.4 8.4.4
Interfaces and Industrial Communication Networks
All communication protocols, installation and cabling rules shall be compliant with the COMPANY specifications. An addressing IP plan shall be prepared and submitted for COMPANY approval. Dedicated communication network management tools shall be provided by the SUPPLIER and shall be agreed with the COMPANY. Time synchronization between all ICSS equipment shall be configured to allow events and incidents analysis. ICSS shall be the clock master for time synchronisation of all packaged units and external systems.
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It shall be possible for any subscriber device to be added to, or removed from, the ICSS communication networks without having to shutdown the network and without impairing the safety and security of the system. Fibre optic cables shall be used to interconnect parts of ICSS when located in different buildings/equipment rooms. As a general rule, such links shall be redundant and run on different cable routings.
8.4.5 8.4.5
Interfaces with External Systems
External systems shall be not connected to ICSS unless a specific need has been identified for control and safety function modifications. This shall to be managed via a formal Management of Change (MOC) process. Any non-safety or control related data to be transferred to Company Office LAN (CON) shall not be transmitted through the DCS and Safety System communication networks. Data which are required to be available on the CON network for monitoring purpose, according to the Project Operations and Maintenance philosophy, will be transmitted to the CON: Either through the ICSS communication network, if those data are required by the ICSS application software(s) and/or have to be displayed and logged on the CCR OWS for day-to-day operation requirements; Or through a dedicated communication link. This communication link shall be connected to the PDS. However, the ICSS communication network may be used when the amount of data is limited (i.e. Less than 500). External systems include, but are not limited to, control and/or monitoring systems as follows: Data Management and, Flow Meter, Master Control Station and Mechanical Package UCPs;
8.4.6 8.4.6
Application Software Development
Standard Functions are developed to define the Hardware interface and Software requirements for individual instrument and equipment. These standard software blocks shall be used to develop the project specific requirements. Company subsidiaries may use their own library of Standards Functions if already developed. These Standard Functions are key requirements for the development of the Functional Analysis which would then define how these functions are applied to specific process/utility and safety sub systems. The Functional Analysis shall be the basis of the development of the application software(s). Applications software shall be designed, programmed and documented to facilitate maintenance, modification and future expansion. For this reason it shall be of a modular structure. However, simply breaking a large program down into arbitrary modules will not satisfy this requirement. Special attention shall be paid to the functions split within the different controllers belonging to the same subsystem to avoid: Any process shut-down when losing one controller (or a part of it); Too many data exchanges between controllers. The graphic displays shall be submitted for COMPANY approval. Instrument engineering database software shall be used as an engineering tool in designing the ICSS system e.g. allocation of Input/output. It is expected that the main engineering CONTRACTOR would compile the iinstrument nstrument list and the ICSS SUPPLIER would update this list with the control and safety systems parameters. Standard Functions, graphic displays, application software(s), ensuring monitoring and control of the th e whole facilities, shall be consistent; ICSS database shall also include Subsea Equipment data (where applicable) and packages data.
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8.4.7 8.4.7
System Specific Requirements
8.4.7.1
Process Safeguarding System (PSS)
8.4.7.1.1 Safety Integrity Level The SIL requirement, as per IEC 61508/IEC 61511, shall be as defined by the Project SIL study. All loop components (logic solver, I/O modules, FTA’s, relays, etc.) shall be SIL certified.
8.4.7.1.2 Availability The required availability of the PSS shall be at least 99.99% based on an MTTR of 8 hours for onshore and 36 hours for offshore based on an evening failure and intervention by helicopter early the next morning.
8.4.7.1.3 Specific Requirements Requirements The PSS shall be based on a fully dual fault tolerant programmable system (e.g. tolerance to simultaneous faults of one I/O module and one CPU). It shall be based on fail safe design built using high reliability and high availability equipment. The system shall include controller nodes with associated I/O cards and communication cards. Depending on the size of the system, multiple nodes connected to a dedicated safety communication network may be required. Executive actions may be transmitted by this network between PSS controllers as long as it has been specifically designed for such purpose and has the appropriate SIL rating approval. The PSS shall be independent of other SIS. The PSS shall be fully independent of the control system, although reporting re porting will be via the DCS system to the ICSS Operator work stations located in the control room. The interface with the DCS shall be redundant and not based on IT equipment (i.e. servers) and OPC protocol. Redundant dedicated communication modules shall interface the peer to peer network and the DCS. A dedicated engineering work station (EWS) shall be utilised to allow test of configuration modifications prior downloading to the controllers. This EWS shall only be connected to the PSS controllers as necessary. It shall not be a permanent installation. Diagnostic facilities shall be able to run automatically and manually. These facilities shall include the PSS including controllers, I/O cards, communication cards, networks, as well as field input/outputs. Field I/O shall be monitored by I/O loop monitoring as well as special diagnostic facilities configured into the system e.g. valve partial stroking. Field devices shall be hardwired to the PSS. Marshalling cabinets shall be used to group field cabling and crosswiring to the PSS I/O card. Interfaces between packages and PSS shall be hardwired. An offshore Emergency Operator Panel (EOP) shall be incorporated in the PSS cabinet door for the offshore platform. This panel shall be hardwired directly to the PSS system. This panel shall include main shutdown levels (e.g. Levels 0, 1 2 and associated reset pushbuttons) and status for each fire zone. An onshore Emergency Operator Panel (EOP) ( EOP) shall be incorporated in the onshore control contro l room Operator console. This panel shall be hardwired directly to the PSS system bypassing the ICSS Operator stations. This panel shall include main shutdown levels (e.g. Level 1, 2 and 3) and EDP (emergency depressurisation) status for each ffire ire zone and push-buttons to initiate main PSS trips and EDP. In addition it will include maintenance inhibit key-switch, if applicable depending on the project specific control philosophy. A "Black Start Key" shall allow utilities to be restarted restart ed after a total black out. This key shall allow restoration of the
DC power, when set to "ON", and must be switched back to normal before production can resume. Its status shall be monitored.
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The offshore PSS estimated I/O quantities are summarised in in Table Table 8.1: 8.1: Type
Loc ation
AI
AO
DI
DO
IS
Offshore
4
-
-
-
IS Total (including 20% Contingency)
Offshore
-
-
-
Non-IS
Offshore
-
20
61
Non-IS Total (including 20% Contingency)
Offshore
-
24
74
IS
Onshore
-
-
-
IS Total (including 40% Contingency)
Onshore
-
-
-
Non-IS
Onshore
-
10
70
Non-IS Total (including 40% Contingency)
Onshore
-
14
98
5 30 51 -
Table 8.1 – Offshore & Onshore PSS Estimated I/O Quantities
The above quantities include the EOP I/O but not system alarms. 8.4.7.2
Diverse Path System (DPS)
8.4.7.2.1 Safety Integrity Level The SIL requirement, as per IEC 61508/IEC 61511, shall be as defined by the Project SIL study. All loop components (logic solver, FTA’s, I/O modu les, relays, etc.) shall meet the safety function SIL requirement.
8.4.7.2.2 Availability The required availability of the USS shall be at least 99.995% based on an MTTR of 8 hours for onshore and 36 hours for offshore based on an evening failure and intervention by helicopter early the next morning.
8.4.7.2.3 Specific Requirements Requirements The principle of the DPS is that it is a simple stand-alone system with a minimum number of I/O which shall provide a back-up to a small number of manual shutdown actions. Its inputs shall be shutdown pushbuttons located in the offshore LER and onshore Control Room defined by safety philosophies to back-up high level shutdown activities. These shall be the same buttons that are connected to the PSS. The DPS functionality will be transparent to the Operator. Upon activation of a trip command the DPS will initiate a timer to allow time for the PSS system to carry out the shutdown functions. Upon timeout the PSS shall trip its outputs which will generally be connected to power supplies for safety valves (ESDV’s, BDV’s) and main process equipment, thus initiating the failsafe shutdown of the facilities. The DPS shall be based on a non-programmable system. It shall be of a failsafe design built using high reliability, high availability and fault tolerant equipment. It may interface with the DCS via serial links in order to report status and diagnostic information to the ICSS HMI. A minimum number of I/O shall be utilised and the logic treatment kept to a minimum.
The DPS will provide individual maintenance inhibit and isolate functions for each of its loops and shall be fully selftesting; all status and faults concerning these facilities will be reported to ICSS.
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The offshore DPS estimated I/O quantities are summarised in Table in Table 8.2: 8.2: Type
Loc ation
AI
AO
DI
DO
Non-IS
Offshore
-
-
8
3
Non-IS Total (including 20% Contingency)
Offshore
-
10
4
Non-IS
Onshore
-
3
3
Non-IS Total (including 40% Contingency)
Onshore
-
4
4
-
Table 8.2 – Offshore & Onshore DPS Estimated I/O Quantities 8.4.7.3
Fire and Gas System (F&G)
8.4.7.3.1 Safety Integrity Level The SIL requirement, as per IEC 61508/IEC 61511, shall be as defined by the Project SIL study. All loop components (logic solver, FTA’s, I/O modules, relays, etc.) shall meet the safety function SIL requirement.
8.4.7.3.2 Availability The required availability of the F&G shall be at least 99.99% based on an MTTR of 8 hours for onshore and 36 hours for offshore based on an evening failure and intervention by helicopter early the next morning.
8.4.7.3.3 Specific Requirements Requirements The F&G shall be based on a fully dual fault tolerant programmable system (e.g. tolerance to simultaneous faults of one I/O module and one CPU). It shall be of a non-fail safe design utilising “energise to trip” principles using high reliability and high availability equipment. The system shall include controller nodes with associated I/O cards and communication cards. Depending on the size of the system, multiple nodes connected to a dedicated safety communication network may be required. Executive actions may be transmitted by this network between F&G controllers as long as it has been specifically designed for such purpose and has the appropriate SIL rating approval. Appropriate certification according to the function of the system (Fire Detection, Fire Fighting) shall be required. F&G shall be independent of other SIS. The PSS and F& F&G G may be combined if space is prohibitive or the I/O for specific nodes are small and do not merit separate systems / cabinets, typically the offshore platform. Where a combined PSS/F&G node is considered, all I/O shall be independent as well as the software. Combined PSS/F&G nodes shall be submitted for COMPANY approval. F&G shall be fully independent of the control system, although reporting will be via the DCS system to the ICSS Operator work stations located in the control rooms. The interface with the DCS shall be redundant and not based on IT equipment (i.e. servers) or OPC protocol. Redundant dedicated communication modules shall interface the peer to peer network and the DCS. A F&G matrix panel shall be incorporated in the EOPs located in the offshore LER and the onshore CCR. CCR . This shall be hardwired directly to the F&G system bypassing the ICSS Operator stations. This panel will include one common status indication for each fire zone. A dedicated engineering work station (EWS) shall be utilised to allow test of configuration modifications prior downloading to the controllers. This EWS shall only be connected to the F&G controllers as necessary. It shall not
be a permanent installation.
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Note: If the same Manufacturer and technology t echnology are utilised for F&G and PSS system then EWS may be common for both systems. Diagnostic facilities shall be able to run automatically and manually. These facilities shall include the F&G system including controllers, I/O cards, communication cards, networks, as well as field input/outputs. Field devices shall be hardwired to the F&G system. Marshalling cabinets shall be used to group field cabling and cross-wiring to the F&G I/O card. Any I/O which is non fail safe shall be fully line monitored. Interfaces between packages and F&G shall be hardwired. Interfaces between F&G and PSS system for executive actions may utilise the safety bus as long as it has been specifically designed for such a purpose and has the appropriate SIL rating approval. Alternatively hardwired signals shall be used. The offshore F&G estimated I/O quantities are summarised in in Table Table 8.3: 8.3: Type
Loc ation
AI
AO
DI
DO
IS
Offshore
-
-
24
-
IS Total (including 20% Contingency)
Offshore
-
-
29
-
Non-IS
Offshore
25
-
7
22
Non-IS Total (including 20% Contingency)
Offshore
-
9
27
IS
Onshore
-
24
-
IS Total (including 40% Contingency)
Onshore
-
34
-
Non-IS
Onshore
-
58
24
Non-IS Total (including 40% Contingency)
Onshore
-
82
34
33 35 49
Table 8.3 – Offshore & Onshore F&G Estimated I/O Quantities
8.4.7.3.4 Offshore Flame Flame Detection System (CCTV) The offshore F&G system shall be supplied with a CCTV flame detection system, capable of broadcasting live video on flame detection. The live video shall be broadcast to the onshore CCR via the telecoms system. system. The frequency of frame broadcast shall be selected based on the overall telecommunications link capacity of approximately 2Mbps. The system shall come with a total of 12 cameras/detectors to monitor the various levels on the offshore platform. The camera interface unit shall provide a 4-20mA 4 -20mA analogue input signal to the F&G s system ystem and a digital video signal to be transmitted onshore on confirmed fire.
8.4.7.3.5 Onshore Control Building Addressable fire detection system may be provided for the onshore control building, however the I/O summarised in Table 8.3 assumes that the fire detection shall be hardwired to the F&G system. In case of activation of any detector, the system shall identify the exact location of the detector and report it via the ICSS Operator workstations.
8.4.7.3.6 Emergency Operator Panel (EOP)
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The offshore EOP shall shall be mounted on the PSS system cabinet door. For security reasons the EOP pushbuttons and key switches shall only be operational when the platform is manned. There shall be a manned / unmanned key switch at the LER entrance that shall allow the offshore platform to be operated / monitored by the offshore crew. The EOP shall display critical PSS and F&G information to the operator and allow manual intervention. The EOP shall have the following equipment: Type
Onshore
Offshore
Pushbuttons
10
10
Key Switches
7
7
Lamps
35
30
Table 8.4 – EOP Equipment Quantities
The critical PSS key switches and pushbuttons shall be dual contact with one contact wired to the PSS and the other wired to the DPS. The EOP shall also provide PSS and F&G Start-up Override and Maintenance Override enable facilities and associated status lamps. 8.4.7.4
Distributed Control System
8.4.7.4.1 Availability The required availability of the DCS shall be at least 99.95% based on an MTTR of 4 hours.
8.4.7.4.2 Specific Requirements The DCS shall ensure a safe, reliable and efficient control and monitoring function for the facility. facilit y. It shall also provide the “backbone” of the ICSS communication network and thus allow the Operator to view and manage the entire facility from the HMI located in the control room. The safety system nodes shall also be connected to this network through proven secured hardware hard ware interface to allow Operator commands and data for reporting to be transmitted. This network shall not be used for executive safety actions. The system shall be based on a programmable system. Redundancy shall be required for critical equipment such as controllers, power supplies, main control network and associated communications cards. I/O cards do not require being redundant as long as the overall availability of the system is met. The system shall include controller nodes with associated I/O cards and communication cards. Depending on the size of the system, multiple nodes connected to the control network may be required. A dedicated engineering work station (EWS) shall be utilised to allow test of configuration modifications prior downloading to the controllers and Operator work stations . Diagnostic facilities shall be able to run automatically and manually. These facilities shall include the DCS system including controllers, I/O cards, communication cards, networks, as well as field input/outputs. Field devices shall generally be hardwired to the DCS system. Marshalling cabinets shall be used to group field cabling and cross-wiring to the DCS I/O cards. The offshore DCS estimated I/O quantities are summarised in in Table Table 8.5: 8.5:
Type
Loc ation
AI
AO
DI
DO
IS
Offshore
79
2
16
-
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IS Total (including Contingency)
20%
Offshore
95
13
20
-
Non-IS Non-IS Total (including 20% Contingency)
Offshore
4
4
4
2
Offshore
5
5
5
3
IS
Onshore
105
8
1
-
Onshore
177
12
2
-
Non-IS
Onshore
-
3
3
11
Non-IS Total (including 40% Contingency)
Onshore
5
5
16
IS Total (including Contingency)
40%
-
Table 8.5 – Offshore & Onshore DCS Estimated I/O Quantities 8.4.7.5
Human Machine Interface (HMI)
8.4.7.5.1 Operator Workstation (OWS)
All OWS OWS shall offer the same control and command capabilities, capabilities, and access the entire plant, plant, whatever the concerned subsystem (fire and gas, emergency shutdown, process safety or process control). The HMI is considered as a nonsafety related system and shall not be used for or / or part of executive safety actions. Multiple levels of security access shall be provided provided (typically engineer, method, maintenance, Operator and visitor) protected by hardware or software key. In addition to the workstations used by Operators in the CCR, a workstation shall be available at the offshore LER. The HMI functional description shall be split into two main parts: Operator interface; System maintenance functions (e.g. system diagnostic mimics including packages communication links status). The following Operator Workstation shall be supplied as a minimum: Location
Type
Number off
Offshore LER
Panel Mounted (Single)
1
Onshore CCR
Double Screen Workstations
3
Table 8.6 – Summary of Operator Workstations
The SUPPLIER shall review the suggested quantity of workstations and advise if these are deemed acceptable for the quantity of I/O and graphics.
8.4.7.5.2 Operator Interface Requirements Requirements The Operator interface shall require the following main functions. Process and Utility Overviews; Dynamic graphic displays for the entire ICSS and packages; Trend/historical displays for all analogue values of the ICSS, including packages;
Alarm management displays (priorities, acknowledgement by operating area, alarm annunciator with direct access to process displays, first-up alarm, alarm masking);
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Events displays (Operator actions, status, inhibition and forcing status, diagnostics and abnormal states); Reporting (logs, material/energy reports, event lists, etc.); Printing facilities (event, display, etc.); Retrieval facilities for events and data historical. An estimated number of each display is provided for quotation purposes in given in Table in Table 8.5: 8.5: Descrip De scrip tion
De Detail tail
Number off
Process overviews
Limited dynamic information
5
Utility overviews
Limited dynamic information
10
Communication network overviews
Limited dynamic information
5
Unit overviews
Limited dynamic information
10
Shutdown Hierarchy overviews
Limited dynamic information
5
Process graphics Utility graphics
Detailed dynamic Detailed dynamic
50 50
Mechanical package graphics
Detailed dynamic
30
ESD Cause & Effect Graphics
Detailed dynamic
10
F&G Cause & Effect Graphics
Detailed dynamic
15
F&G Layouts
Detailed dynamic
15
Specific trends
Dynamic trends
10
Start-up sequences
Detailed dynamic sequences
10
Valve status tables
Detailed dynamic
5
Pump / Motor status tables
Detailed dynamic
5
Table 8.7 – Summary of Operator Graphics
8.4.7.5.3 Engineering Engineering Workstation (EWS) All EWS workstations shall have the same functionality / features as the OWS, however they shall also have access to the application software, configuration and graphic builder software to allow maintenance and onsite modifications. m odifications. The following Engineering Workstation shall be supplied as a minimum: Location
Type
Number off
Offshore LER
Portable laptop
One
Onshore CCR
Single Screen Workstation
One
Table 8.8 – Summary of Engineering Workstations
The SUPPLIER shall review the suggested quantity of workstations and advise if these are deemed acceptable for the quantity of I/O and graphics.
8.4.7.5.4 Operator Console
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An Operator Console shall be supplied for the onshore CCR. The console shall be purpose built and be ergonomically designed. The console shall house the following equipment as a minimum: minimum: Operator Workstations (including servers if required); Emergency Operator Panel (EOP); PAGA equipment; Telephones; Radios; Printers; The console shall be equipped with power distribution and cable management systems. 8.4.7.6
Historian Server
Redundant servers shall provide trends/historicals on the Operator Working Stations. Main functions required are: Automatic collection of data (data samples taken at intervals ranging from 1 second to 15 minutes, average interval: 1 minute) with pre-processing algorithm (average, min., max.). It includes all ICSS and package data: process values, states, events and analysis data, calculated values, maintenance data, manual input, test-run data, test separator data; 6 months duration storage (note 1); Automatic archiving of data on a high-density storage medium (periodic archiving) (note 1); Synchronous graphic representation of multiple data curves mixing analogue values and events for incident analysis; Data storage back-up facilities. Note 1: When PDS is requested (refer to the next paragraph), storage duration of the historian server might be reduced (typically 4 weeks) and automatic archiving of data will not be requested. 8.4.7.7
Process Data Server (PDS)
The PDS and its interfaces (i.e. data acquisition nodes) shall be designed and developed in accordance with COMPANY requirements. The PDS shall provide the interface point to the CON to access any Industrial Information Systems (IIS) data. It shall not permit any writing or inbound traffic to the ICSS system. The interface shall fully comply with the COMPANY cyber security requirements. The PDS shall allow communication between the CON and the IIS through firewalls. It shall continuously collect and record data from ICSS and external systems and potentially from packages as per Project operating and maintenance philosophy. The PDS will also exchange data with External Systems such as Mechanical Package UCPs etc. Failure of the PDS shall have no impact on the overall functioning of the ICSS.
8.4.8 8.4.8
Specific Functional Requirements
8.4.8.1
Sequence of Events
The ICSS shall provide a common Sequence of Event (SOE) facility in order to identify and record the time of all events in any part of the system (controllers of all subsystems). Retrieval, selection and printing facilities shall also be supplied.
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This will require a clock synchronization facility throughout the ICSS system. Special attention shall be paid to the quantity of events to handle with the risk of data loss. It shall be safeguarded even in case of power failure. The resolution of SOE recording is generally 100ms, unless otherwise specified in the project specifications. In the case of the SOE function cannot be common to all subsystems, dedicated SOE shall be provided per subsystem, however this alternative is not the preferred solution. In case some particular alarms and events from specific packages are deemed critical for adequate plant operation, then a dedicated Basic Engineering study shall identify a suitable solution which shall be subject to COMPANY approval. In that case, the above shall be limited to a few essential (grouped) events. 8.4.8.2
Maintenance Requirements
The ICSS shall have the following functionality as a minimum in order to allow for an efficient maintenance of the system: HMI diagnostics interface providing detailed displays showing the diagnostic of all subsystems parts, package systems, package digital links, power supplies and communication networks. When hot spare is provided, it shall be connected to the ICSS and fully monitored; Facility for configuring and downloading any part of the ICSS application software(s). Online downloading of software applications shall be easy and unrestricted under password protection, without impact to the plant facility; Hardware management database; Application software(s) release management; Application software(s) simulation, testing and debugging with user-friendly interfaces; Software backup management (including configuration, operating system and communication network); Automatic documentation for the whole application. 8.4.8.3
HART Interface
The HART interface shall be at the marshalling cabinet terminal or in the field via a hand-held communicator. There is no requirement for a dedicated HART Instrument Management System (IMS). 8.4.8.4
Alarm Management System
Alarm management software shall be provided for medium/large facilities (not required for instance for simple wellhead platform except if imposed by project specification). Such tool will comply with the EEMUA publication no. 191 and the ISA 18.2 requirements. requ irements. It will provide as a minimum: Facilities for categorisation, filtering, suppression and prevention of avalanche during upset while still providing adequate indication; Help system with alarm-related texts or hyperlinks; Alarm report / lists (active, suppressed alarms, etc.); Alarm analysis (e.g. “top 10”).
8.4.9 8.4.9
ICSS Performance Requirements
The minimum performance requirements shall be under the worst conditions (note 1). The maximum durations are
illustrated in Table in Table 8.9 below: Maximum Time (secs)
Function
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Operator command from HMI interface to ICSS output
1.0
Display of an alarm on the HMI
1.0
Execution of any control loop algorithm
1.0
Execution of any logic algorithm in the same controller (from sensor input to output to actuator)
1.0
Execution of any logic algorithm in the same controller (from sensor input to output to actuator) actuator ) in a safety or F&G controller
0.25
Time to exchange data between DCS controllers
2.0
Time to exchange data between safety or F&G controllers
0.5
Update of data on the active display
1.0
Calling up of any active element on a display
1.0
Calling up of any display
2.0
Additional communication time for data exchanged with packages and external systems
1.0
Time synchronization between ICSS elements
0.025
Table 8.9 - Maximum Function Times
Depending on project requirements, for specific high speed functions (such as electrical control functions when optionally performed by the DCS), faster response times (down to 10 ms) may be required from some ICSS components. Note 1: The worst conditions shall include:
50% of I/O reported with a changed value at each scan; 100 alarms generated every second. The project ICSS specification shall define the number of simultaneous users (i.e. OWS). Note 2: This cycle time duration includes the fact that input change may occur at any time during the cycle time.
8.4.10 Packages Interface 8.4.10 In general, packages which have their dedicated control system shall be supervised and controlled at a higher level from the ICSS. Serial links shall be used for communication between UCP and DCS, although hardwired links shall be used for small amounts of data points (less than 25). Critical data between UCP and DCS (e.g. speed control, feedback for rotating machinery and start-up sequences) shall be hardwired. The communication protocol of the serial link will be standardized on a single protocol for the whole project/facility. Unless agreed with the COMPANY, the default design rules for serial interface with the DCS shall be: Use an industrial communication protocol with the lowest possible inherent obsolescence: not using protocols requiring an intermediate server(s) with operating system: instead communication cards with embedded operating system using a standard and field proven protocol such as ModBus shall be used; The use of custom-built protocols, software and hardware is not permitted;
By default a TCP/IP link over Ethernet; serial RTU type links are only permitted when TCP/IP communication ports/cards are technically not possible / available on the market; As an alternative, Profibus DP may be considered;
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A direct connection to the ICSS communication network is permitted only if identical controllers are used as for the DCS; In case of redundant links: each link shall have completely segregated components (incl. communication cards or controllers) to avoid common-mode failures. The use of open protocols, such as OPC, for interfacing with the DCS is not permitted for reasons of high obsolescence, cyber security and additional hardware & software. Concerning the availability of the serial link, the default rules are: Single (simplex) serial link: by default; Redundant serial link: when the loss of HMI in the CCR is considered not acceptable; Dual-redundant serial link: shall only be used for links in cases where the loss of communication induces a package shutdown. The I/O between UCP and Safety Safet y systems (i.e. the PSS and F&G systems) shall be hardwired. h ardwired. The offshore Mechanical Packages UCP and Interfaces are summarised in Table in Table 8.10: 8.10: Pa Package ckage / Interface Metering
Location LER
No. of Links Dual Redundant
Estimated Serial Serial Signals 200
Master Control Station
LER
Dual Redundant
100
Down Hole Monitoring
LER
Single
50
LV Switchgear
LER
Dual Redundant
100
UPS
LER
Single
50
Power Generation
LER
Dual Redundant
100
Weather Station
LER
Single
50
Table 8.10 – Offshore Package Interfaces
The onshore Mechanical Packages UCP and Interfaces are summarised in Table 8.11: 8.11: Pa Package ckage / Interface Export Metering
Location LER
No. of Links Dual Redundant
Estimated Serial Serial Signals 300
Electrical Control System
LV Switchroom
Dual Redundant
500
Power Generation
LV Switchroom
Single
500
Gas Compressor
Local LER
Dual Redundant
300
MEG Regeneration System
LER
Dual Redundant
200
TEG Regeneration System
LER
Dual Redundant
200
HVAC
LV Switchroom
Single
200
Table 8.11 – Onshore Package Interfaces
8.4.11 Spareage Requirements 8.4.11 The ICSS shall be designed to facilitate possible extensions. It shall be sized to include all components (hardware and software) needed for future extensions (over and above spare parts). Table 8.12 details the required spares.
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Minimum Spare Components Networks and communication capacity
Capacity Note 3
Installed input/output (per I/O type and per subsystem)
20%
Spare space for additional slots per subsystem cabinet
20% - Note 2
Processing capability (per processor or controller) for each part of the system
30%
Operator interface capacity for each part of the system
30%
Available space inside cabinets per subsystem
1 Rack – Note 2
Power supply capacity
40% Table 8.12 - Spare Capacity
Note 1: Marshalling cabinets shall be provided with terminals to accommodate spare installed I/O and the 20% spare space for further I/O. Note 2: Marshalling cabinets shall be provided with spare space to accommodate such extensions. Note 3: The communication network architecture shall be designed to allow for the above required spareage. The communications network shall never exceed 60% loading even with all spares installed.
The ICSS shall be sized in accordance with these values valu es at installation start-up, unless otherwise specified by project requirements.
8.4.12 Training Requirements 8.4.12 The SUPPLIER shall provide training for both Operations and Maintenance Personnel. Initial courses shall be run in the SUPPLIERS premises during during the construction / commissioning phase. Subsequent training courses shall be held at the Gas Treatment Plant (Romania). The following training courses shall be included:
Training Course
Location
Quantity
Operator Training
SUPPLIER premises
1
Operator Training
Site
2
Maintenance Training
SUPPLIER premises
1
Maintenance Training
Site
2
Table 8.13 – Training Requirements
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9 INSPECTION AND TESTING 9.1 9.1
General
9.2 9.2
Testing Methodology
The SUPPLIER shall submit a complete inspection and functional test procedure for COMPANY approval which shall include the following procedures as a minimum.
The testing activity shall include the following phases: Standard Function Tests; Design Validation Tests (DVT); Factory Acceptance Tests (FAT); Integrated Factory Acceptance Tests (IFAT); Site Acceptance Tests (SAT); Sustained Performance Tests. ICSS SUPPLIER shall demonstrate that ICSS hardware supply and configuration meets the project requirements at each of the above testing stages. The ICSS arrangement during IFAT will reflect the final ICSS site configuration/architecture, including all ICSS communication networks and interfaces with CON or other networks. Different IFAT configurations will be implemented, as per project architecture: For each single facility; Interconnection of the offshore/onshore facilities; This means that a full IFAT shall be performed for each facility and then additional IFATs as necessary. The IFATs shall focus principally on communication network extensions, data transmission, remote monitoring/control /diagnostic/troubleshooting and general ICSS performance, in normal mode as well as in downgraded situation. The tests will include equipment not part of the ICSS project scope of supply (e.g. Package Vendor UCPs, Servers, Routers, Firewall, Telecommunication equipment etc.) which will be provided by other Vendors, as per Project specifications.
9.3 9.3
Testing Preparation
ICSS SUPPLIER shall give COMPANY notification of the readiness for any tests one calendar month prior to the beginning of the tests, unless specified differently by the Project. Before commencement of tests witnessed by COMPANY, the SUPPLIER shall produce evidence that the internal tests based on the approved Test plan have been carried out ou t successfully by submitting the results of his own testing. The SUPPLIER shall prepare a Test Plan including: Full set of test procedures for approval by the COMPANY; Test organization and reporting; Software modification control procedure;
Testing Schedule including Internal tests; Resources and Equipment list; Test log book;
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List of all documentation required for the tests; The FAT and IFAT programs shall be organised as per Project requirements in order to allow for gradual commissioning/start-up activities of the facilities. The SUPPLIER shall provide all necessary tools and consumables required for the proper performance of the tests. This includes all necessary measurement, control and simulation equipment, such as but not limited to: Hardwired Inputs / Outputs, ON/OFF switches simulate DI (Digital Input); Potentiometers to simulate AI (Analog Input); Lights or LEDs to simulate DO (Digital Output); Ammeter to simulate AO (Analog Output); Communication network load and serial link analysers; Dummy equipment; Fibre optic patch panel, patch cords. The capacity of such tools shall be as per project requirement (e.g. sufficient for a whole process sub-system, complete fire zone). The SUPPLIER may be required to conduct several tests, which may be considered as nonstandard by the ICSS SUPPLIER. The SUPPLIER shall arrange to have his Vendors present during the tests and guarantee that the team present during the tests is competent for the scope of the testing. In addition to COMPANY, the IVB may also be required to witness ICSS FAT/IFAT. Testing shall be performed using project documents in latest AFC status (Approved for Construction) approved by the COMPANY. They shall include, but not be limited to: Functional Design Specification (FDS); Standard functions specifications; Package standard functions specifications; Data communication exchange tables; Functional analysis / Control narrative / sequence for process functions including utilities and interfaces with packages and external systems; Cause & Effect matrixes and Shut-down Logic Diagrams for Safety functions including Fire and Gas; I/O database; P&IDs (Piping and Instruments Diagrams).
9.4 9.4
Recordings and Corrective Action Follow-up
All tests shall be recorded in the Test log book, including test number record, test name, duration, test results, events, punch list including failure details, and comments added manually to supplement test documentation.
All errors / discrepancies detected during the tests shall be corrected during dur ing the concerned test. In case of major finding, the testing may be stopped until the correction has been implemented. The SUPPLIER shall repeat the concerned sequence testing and/or perform any re-testing to verify the correct operation of the system. Furthermore, the SUPPLIER shall demonstrate that no other section of the application has been impacted by the modification; else this re-testing shall be extended to those sections.
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After all tests the SUPPLIER shall issue complete test reports with completed test sheets, copies of displays, printouts etc. as necessary. All test sheets will be scanned and available on an electronic PC format. Impacted documentation shall be updated to reflect the system configuration at the end of the IFAT. The SUPPLIER shall ensure that a strict software control procedure is applied so that once one test is completed and accepted the configuration software is frozen.
9.5 9.5
Documentation compliance
At each phase of testing, the full compliance of the ICSS shall be checked according to the project documentation docum entation and purchase order. All the documentation produced by the SUPPLIER will be checked and must be as per the supplied equipment and software configured. It is the responsibility of the SUPPLIER to update as necessary all the documentation to reflect the “as built” hardware and software.
9.6 9.6
Standard Function Tests
All project “Standard Functions” shall be tested prior to any application configuration. These tests shall demonstrate the full functionality of Project Standard Functions in normal and abnormal conditions (loss of power supply, communication network failure, default value, cold start etc.)
They shall include the verification of: Internal logic and interfaces with other Standard Functions; HMI (mimics, face plates/detailed mimics, alarms and events list, trends tren ds etc.) The actual equipment/devices selected for the project shall be assembled, with no simulated equipment, to ensure full compatibility. It shall include, but not be limited to: I/Os modules; Field Termination Assemblies; Interfaces devices (e.g. IS barriers, Surge Protection Device, Hart multiplexer, relays, ON/OFF valves Partial Stroke Testing interfaces modules etc.) as per project requirements Transmitter/F&G detector/ Control valve positioner/detector of each type.
9.7 9.7
Design Validation Test (DVT)
At an early stage of the SUPPLIER shall demonstrate that the proposed design meets project requirements. If firmware or software versions differ between DVT and FAT, the DVT shall be performed again during the FAT. The SUPPLIER shall propose to COMPANY a list of critical subjects to be tested as per project specifications. This test shall include the following, but not be limited to:
9.7.1 9.7.1
ICSS Functionalities
Redundancy of any equipment including power supplies;
Change-over and hot swap; System reaction in downgraded situations: o Loss of power on the different ICSS components such as, but not limited to: controllers & logic solvers, main racks, I/O racks, remote I/Os racks, communication modules (DCS communication network, peer to peer network, I/O bus, safety / process communication), switches, routers, optical converters;
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The system behaviour shall be monitored when when resumed to normal situation/configuration;
o
This analysis analysis will encompass the following, but not limited to: bumpless take-over where redundant or
o
TMR configuration applies, response time, alarming, automatic restart; o The system system diagnostic diagnostic facilities and alarm view shall be checked for each test. Power supply grounding, earth fault monitoring system and localisation.
9.7.2 9.7.2
ICSS Subsystems Interfaces
Alarm and Events server interfaces with ICSS subsystems and mechanical packages UCPs (where applicable); PDS interfaces with the ICSS communication network focusing on redundancy, capacity/limitation and interfaces with historian server (if applicable).
9.7.3 9.7.3
Capacity and Performance Tests
These tests shall address HMI, servers, communication network and interface equipment, process and safety controllers with simulation of the calculated estimated data transfer load. Minimum “freetime” of control and safety controllers shall be determined.
9.7.4 9.7.4
Packages / External systems Interface tests
ICSS SUPPLIER shall demonstrate that all interface links with 3rd Party systems (e.g. Mechanical package UCPs, Master Control Station, external system etc.) are working satisfactorily. It shall be the SUPPLIER responsibility to plan and manage all aspects of these tests. Those tests will include as per project specification, but not be limited to: DCS interfaces with mechanical package UCPs; PDS interfaces with ICSS communication network; ICSS /MCS interface; If several packages/external systems have interface links with the same characteristics, the DVT will only be performed once. These tests shall encompass: Communication test itself; Response time; Redundancy and changeover with recovery to normal situation; Black start with a specific focus on redundant equipment (e.g. data synchronisation between master and slave). Different categories shall be defined with its own interface characteristics: Type and firmware version; Programming tools version; Protocol;
Cable type and wiring; Data organisation: structure, tagging rules etc.
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9.7.5 9.7.5
Cyber Security Tests
The DVT shall demonstrate how cyber security requirements will be implemented on ICSS equipment and communication networks. A simplified configuration is accepted: one workstation of each type, one control network and one safety network with all specific network devices and one controller of each type. t ype. However when redundancy is specified for the project, the tests shall be performed in a redundant configuration. The SUPPLIER shall define a “hardware standard configuration” to be tested, and once validated, to be propagated to all corresponding equipment. This hardware standard configuration shall be validated for each type of equipment (switch, OWS, EWS, controller) and for all communication networks. These tests shall include the following parts, but not be limited to: Remote access where applicable; Audit of operating system configuration; Audit of communication network configurations; Audit of configuration settings (access control list, permissions, passwords etc.); Identification of each type of controller; Possible vulnerabilities (list of UDP & TCP ports open, active services on each controller, robustness to Layer 27 attacks);
9.8 9.8
Factory Acceptance Test (FAT)
The Factory Acceptance Test shall be a series of tests to demonstrate that all Subsystems (e.g. DCS, F&G, PSS, HMI, PDS etc.) meet the project design and functional requirements. FAT shall be carried out for each subsystem. Project HMI shall be used for the FAT of the safety systems (i.e. F&G, and PSS). Prior to the start of the FAT, the SUPPLIER shall install the latest version available on the market of the firmware, software and operating systems.
9.8.1 9.8.1
Mechanical Inspection
The Mechanical Inspection of all cabinets and equipment (e.g. PSS/F&G matrix panel) shall include the following minimum requirements. Visual inspection of quality, layout, labels, paint finish, lighting, sizing, wiring, cabling, routing, spares, accessibility, etc; Quantity of equipment in accordance with the Purchase Order (including consumables and spare parts); Spareage capacity; Conformity to the documents and project requirements.
9.8.2 9.8.2
Hardware Tests
The Hardware Panel typical test shall include i nclude the following minimum requirements.
Insulation tests; Heat dissipation tests; Continuity tests; Earthing tests.
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The following tests shall also be carried out during the Hardware Tests to confirm the Radio frequency Interference performance: Test 1 - with 5W hand held radio transmitter operated at 1 meter from each side panel/door with all doors and covers in place. = No effect; Test 2 - as above with doors open but covers, if any, in place. = No damage to the equipment and no effect on operation. Continuous values shall not change by more than 1% full-scale defection; Test 3 - result as above with a randomly selected input or output module per cabinet on an extended card, if appropriate, and with all CPU and memory cards and theirs covers in place = same effects as Test 2;
9.8.3 9.8.3
I/O Test
This test shall apply to 100 % of hardwired inputs/outputs using simulator s imulator panel hardwired to marshalling cabinets or Field Termination Assemblies. The demonstration of the correct configuration of the loop shall be made in checking all relevant parameters (e.g. scale, engineering units, control & alarm & trip thresholds, alarm & events list, historical etc.) by means of the project HMI (i.e. displays and associated face plates configured for the project).
9.8.4 9.8.4
Logic / Control Tests
The Logic/Control Tests shall include: Heat dissipation tests; 100% functional test of all control logic and sequences; 100% functional test of all safety system logic including Fire and Gas functions as per Shut-down logic diagrams and C&E matrices; Full testing of interlocks and realignments where data is exchanged between bet ween different subsystems (e.g. DCS and PSS) or between ICSS and packages UCPs (measurements, interlocks, permissive status, safety trip status, clock synchronisation etc.); Verification of all mimics and displays including mimics’ structure, call up and chaining.
9.8.5 9.8.5
System Tests
System tests shall include all tests which have not been fully tested during the tests described above.
In addition, tests described in the above paragraphs shall be repeated in case of any change of firmware or software release since DVT or Standard Functions test. These tests shall include but not be limited to: Electrical power tests: Voltage variation tests;
o
Each daily test will start with an overall power switch-off during a few minutes. Overall diagnostics shall be performed after this interrupt.
o
“Black start” procedure test: after any outage, the system shall automatically resume normal operation without
any manual action; Subsystem configuration and download; Subsystem on line re-configuration; Redundancy, “hot swap” and recovery functionalities to be completed as necessary ;
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System reactions in downgraded situation to be completed as necessary; Full testing of all interfaces to be completed as necessary.
9.9 9.9
Mechanical Packages Interface Tests
Interface tests Mechanical packages and external systems shall be fully tested. This test is not only a communication test, but a complete test for all required interfaces. It can be performed, depending on project requirements and schedule: Either at ICSS SUPPLIER premises with the assistance of the Package Vendor, or At package Vendor premises with the SUPPLIER assistance. In this last case, the SUPPLIER shall supply the equipment necessary for the package control and monitoring from the ICSS HMI (through project mimics) using project equipment and not simulators. In addition, others functions shall also be tested, such as acquisition of data by Alarm & Events server and PDS respectively, as per the project requirements. This ICSS Roll-around Test Unit (RATU) will include, for instance, controller(s), communication module(s), Operator Work Station & Engineering Work Station, and all equipment and servers necessary as per project requirements (e.g. IMS, PDS, Alarm & Events server), all packaged in cabinet(s) or enclosure for easy transportation to the Package Vendor premises. The interface test will include: Data communication test; Exchanged data verification (e.g. signal type, tags, addresses, engineering units), flow charts or logics tests including interlocks; All ICSS HMI aspects through ICSS Standard Functions implementation: monitoring, alarms list, first fault, maintenance inhibit etc. The different operating modes (e.g. local and remote, automatic and manual); Clock synchronization; Communication failure management: o Bumpless change-over in case of faulty communication channel when redundant communication applies and communication recovery); Black start;
o
Communication response time and data flow load; Hardwired signals between ICSS and UCP; All exchanged data with the different servers and routers (PDS, Alarm & Events server) as per project requirements; This test shall be based on the package interface specification.
9.10 9.10
Integrated Factory Acceptance Test (IFAT)
The IFAT shall be performed after the completion of the subsystems FAT in the following sequence depending on the project requirements: For each individual offshore and onshore facility of the project, all ICSS subsystems shall be interconnected together including interfaces to External systems (e.g., Overall Flow); Metering System, Machine Monitoring
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System etc.) and package UCPs. In case some UCPs and External systems will not be made available due to schedule constraints, the corresponding load and interfaces will be simulated. For the whole field when the project includes different locations/facilities (e.g. wellhead platform, process facility, storage facility, remote onshore central control contro l room), all ICSS shall be interconnected together with interfaces to External systems through telecommunications means. The IFAT shall include as a minimum: All integration aspects (e.g. communication networks, nodes hook-ups, database etc.); All communication interfaces testing (redundancy, configuration, software and hardware); All common/shared subsystems, including as a minimum: HMI including reports and print-out;
o
PDS;
o
Alarm Management system;
o
Safety-related SOE and merged Alarms and Events;
o
Historians;
o
Clock synchronization.
o
Performance tests and response time with all subsystems/equipment interconnected with the full load; Spareage requirements checking; Verification and test of all Cyber Security requirements; Test of all back-up /restoration procedures (e.g. operating system and communication network configuration, application software, historian database etc.); At the end of the IFAT, COMPANY shall conduct a number of days of operation tests. For this purpose, the SUPPLIER shall make free to COMPANY all interconnected systems and provide necessary necessar y assistance. During the IFAT, all documentation and licenses shall be reviewed. The documentation shall be based on the project requirements.
9.11 9.11
Site Acceptance Test (SAT)
ICSS SUPPLIER will be expected to assist with unpacking, installing and hook up the system ready for commissioning. Site acceptance test shall demonstrate that all equipment are correctly powered up, fully operational to allow loop commissioning tests to start and that no alteration has occurred due to transportation, installation and assemblies activities. The Site Acceptance Test (SAT) will consist of a series of tests to demonstrate that: All equipment have not been affected during transport and handling; Equipment has not been affected during transport and handling;
Equipment has been correctly installed and assembled; All equipment/software has been delivered including consumables and spare parts; All documentation relevant to the ICSS has been delivered; Powering and earthing are fully operational; All software is correctly installed and revision noted;
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System integrity has not been affected in transport; Systems are fully functional; All devices, modules, cables and connectors are well fastened and running properly; Redundancy functionality is fully operational; All systems and faulty alarms are cleared; Field interfaces are fully functional; Communication interfaces and networks are fully functional; Back-up systems are fully operational.
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10 10 PACKING AND MARKING The ICSS shall be clearly disconnected testingshall and be fully cleaned prior to packaging for shipment. Each piece of equipment shall be tagged. after Equipment packed in separate crates: Cabinets (system and marshalling); Operator Consoles; Matrix / Mimics; Operator and Engineering Workstations; Plug and Socket System Cables; Computer Equipment; Computer Cables; Software CD-ROMs. The shipping crates shall be suitable for road, rail and sea transportation. If economical the SUPPLIER can propose aircraft transportation. All material shall be packed suitable for transportation to offshore installations, in accordance with the SUPPLIER’S written specifications. These specifications shall be subject to prior review and approval by the COMPANY. Components that are easily dislodged, such as I/O cards and processor cards should be removed and shipped separately. All items items shall be marked in accordance with their applicable product standard plus the following project-specific data: Item code number as shown on the packing list; Special item number if applicable; Purchase order number and order item number.
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APPENDIX A A
SDRL
LEGEND P
= Date of purchase order
P+X
= X weeks after purchase order or fax of intent
T
= Date of test
T-X
= X weeks after or prior test
D
= Date of dispatch
D-X
= X weeks after or prior to dispatch
Q
= Date of process
Q-X
= X weeks prior to manufacture/job process
U
= Use of procedure
U-X
= X weeks prior to use of procedure
E
= Final inspection
E+X
= X weeks after final inspection
C
= Date of Call Off
C+X
= X weeks after Call Off
REVIEW CLASS O
= Review at Purchasers Office
S
= Review by Inspector at Suppliers Works
I
= Submit to Purchasers office for information Only
A
= Review by Audit at the Sellers Works
R
= Review by Engineering at Sellers Works
F
= Certified Document to be sent to Site with Materials
J
= Incorporate Certified Issue in J01
K
= Incorporate Certified Issue in K01
H
= Document shall be retained in Safe custody by Seller
M
= Manual for review, to include documents ref
X
= Technical Data Capture
NOTES 1
All documents must be prepared and submitted in accordance with the requirements of the vendor starter
pack which will be supplied by purchaser on issue the of Purchase Order 2 The first issue date specified is the latest that is considered acceptable. The Bidder/Supplier is to complete the Supplier Document Register (SDR) with the agreed issue dates (Issued with the Starter Pack). THE SDR (A01) SHALL BE THE FIRST DOCUMENT SUBMITTED - NATIVE FORMAT (EXCEL).
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b y a X within the ‘With Bid’, ‘First 3 The documents required with the Bid, at first and final issues are indicated by Issue’, ‘Final Issue’ columns adjacent to the document. The specified number of copies of the Certification Manual
(K01) is inclusive of 1 (one) original, i.e. "red stamped" copy. An ‘X’ within within the ‘within manuals’ column indicates those documents (Certi (Certified fied Final iissue) ssue) that are required 4 to be included within the Certification and/or Installation, Operating and Maintenance Manuals.
5 Format of documents shall be electronic (Native or .pdf) as requested on the SDR (A01). Supplier shall advise any non-compliance. 6 An 'X' in this column indicates that an Electronic Copy (Native Format of drawing i.e. AutoCad) is required with Final submission. SDRL codes J01 & K01, where 3 & 2 indicates Hard Copies are required after approval (amend as per Project Requirements). 7.
Number Copies As-Built
=
3
Number Copies with Bid
=
1
Number Copies at First Issue
=
3
Number Copies at Final Issue
=
5
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SUPPLIER DOCUMENT REQUIREMENTS LISTING (SDRL)
CODE
INTEGRATED PACKAGE
DOCU DOCUMENT MENT DESCRIPTION DESCRIPTION
CONTROL & SAFETY SYSTEM
WITH
FIRST
DATE
FINAL
REVIEW
WITHIN
BID
ISSUE
REQD
ISSUE
CLASS
MANUAL
DOCUMENTS REQUIRED 1
2
A -
CONTROL DOCUMENTS
A01
Supplier’s Document (SDR) see note 2
A02
Fabrication/Production Schedule
A03
(ICSS)
3
Note 6
J01
K01
4
5
6
7
8
9
X
P+1
X
O
X
X
Progress Reports (Fortnightly)
X
P+2
I
A04
Sub-order Schedule
X
P+2
I
A05
Design Deviation Request (DDR)
X
Q
O
A06
Sub Orders (Copies)
X
Q
I
A07
Exceptions / Deviation Listing
A99
Special
X
Q
O
B-
GENERAL DRAWINGS
B01
General Arrangements
X
P+8
B03
Interface and Connection Schedule (Inc in B01)
X
B06
Lifting Equipment Arrangements
B99
Special
C-
SYSTEM DIAGRAMS DATA SHEETS
C03 C04
Register X
X
X
ARRANGEMENT X
O
X
P+8
O
X
X
P+8
O
X
Electrical Single Line Diagrams
X
P+4
O
X
Bill of Materials
X
P+6
O
X
General
X
AND X
X
X
P+6
O
X
X
P+4
O
X
Weight Data Sheet Equipment Data Sheet
X X
P+6 P+6
O O
X X
Noise Level Data Sheet
X
P+12
O
X
C05
Instrument / Telecoms System Schematic Diagram
C06
Utilities Schedule
C07 C08 C09
X
X
X
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C10
Schedule of Electrical Equipment
X
P+12
O
X
C11
in Hazardous Area Electrical/Electronic/Pneumatic/ Hydraulic Schematics
X
P+12
O
X
C12
Detailed Description of Operation
X
P+6
X
O
X
C14
Cause & Effect Charts
X
P+8
X
O
X
C17
Technical Specification
X
P+6
O
X
C18
Detailed Parts List
X
P+6
O
X
C19
Functional Design Specification
X
P+8
X
O
X
C20
Detailed Design Specification
X
P+12
X
O
X
C99
Special
X
Q
O
D-
DETAIL DRAWINGS
D07
Detail Drawing
X
P+10
O
X
D08
Graphic Drawings
X
P+16
O
X
D99
Special
X
Q
O
E-
INSTRUMENT AND ELECTRICAL DRAWINGS
E01
Interconnection Diagram
X
P+12
O
X
E02
Panel / Cabinet Layout
X
P+12
O
X
E03
Instrument Diagrams
X
P+12
O
X
E04
Terminal Block Diagrams
X
P+12
O
X
E05
Cable Schedule
X
P+12
O
X
E07 E99
Loop Diagrams Special (Electrical Datasheets & Junction Box Schedule)
X X
P+12 P+12
O O
X X
F-
CALCUL ATIONS PERFORMANCE DATA
F10
Heat & Power Calculations
X
P+12
O
X
F11
Reliability and Calculations
X
P+12
O
X
F99
Processor Loading Calculations
X
P+12
O
X
/
Electrical
Logic
AND
Availability
G-
HANDLING, INSTALL ATION AND SITE PRESERVAT PRE SERVATION ION
G01
Erection
and
Installation
X
P+16
O
X
G02
Procedure Unpacking Procedure
and
Preservation
X
P+16
O
X
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G03
Packing, Handling and Shipping
X
P+16
O
X
G04
Procedure Weight Control Procedure
X
P+4
O
X
/
Weighing
H-
MANUFACTURING AND QUALITY PROCED PROCEDURES URES
H01
Quality Manual
X
P+2
O
X
H02
Quality Plan
X
P+4
O
X
H08
Performance Testing Acceptance Test Proc.
X
P+16
O
X
H10
Software Quality System
X
P+2
O
X
H12
Inspection & Test Plan (Typical with bid)
X
X
P+4
O
H13 H99
ISO 9001 Certification Special
X
X X
P+1 Q
J-
COMMISSIONING, OPERATING, MAINTENANCE AND SPARES SP ARES
J01
Operating Manual
X
D+2
O
X
J03
Recommended Start-up and Commissioning Spares List
X
P+6
O
X
J04
Recommended Spares For 2 Years Operation
X
P+26
O
X
J06
Pre-commissioning Commissioning Procedure
X
P+26
O
X
J07
Special Tools List
X
P+6
O
X
J10
Index for Operating Maintenance Manual - J01
X
P+8
O
X
J99
Special
X
Q
O
K-
CERTIFICATION CERTIFICATION
K01
Certification Data Book
X
D+2
O
X
K02
Equipment Hazardous Certificate and Schedule
X
P+20
O
X
and
&
Maintenance X
/ X
and
Area
X
X
X
I O
X
K04
Performance Test Results
X
Q
O
X
K05
Factory Acceptance Test Report (FAT)
X
D+1
O
X
K07
Noise Report
X
Q
O
X
K08
Weight Report
X
D+1
O
X
K10
Index for Certification Data Book - K01
X
P+3
O
X
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K87
Declaration of Conformity
X
D+1
O
X
K89
Technical Passport (mandatory) FRO Equipment Required Registration and Regulated by RIN.
X
D+1
O
X
K99
Special (ATEX Certificates)
X
Q
O
L-
TEST AND REPORTS
L14
Certificate Of Compliance
X
Q
O
X
L15
Electrical Equipment Type Tests
X
Q
O
X
L16
Routine Test Certificate Electrical Equipment
X
Q
O
X
L18
Insulation Resistance Check
X
Q
O
X
L19
Measurement Of Resistance
X
Q
O
X
L20
Purchaser's Waiver
X
D
S
X
L23
Concession Records
X
Q
O
X
L25
EC Declaration of Conformity
X
D+1
O
X
L26
Computer Documentation
X
Q
O
X
L33
Performance Guarantee
X
Q
O
X
L38
Earth Continuity Test Records
X
Q
O
X
L45
Site Acceptance Procedure
X
T-6
O
X
L46
FAT Test Procedures
X
T-6
O
X
L47 L48
Progressive Inspection Reports Inspection Release Notes
X
Q
S
X
L49
Package Release Notes
X
Q
S
X
L99
Special
X
Q
O
X
M-
PACKING AND DOCUMENTS
M01
Packing and Shipping Schedule
X
Q
O
X
M02
Hazardous
X
D-2
O
X
INSPECTION INSPECTION
Release
Material
Note
-
/
System
SHIPPIN SHIPPING G
Shipping
