966H OperatorsTraining - Edited

DRIVER’S/OPERATOR’S PRE-EMPLOYMENT ORIENTATION

TAGANITO MINING CORP.

1 D8R TTT

TOPIC OUTLINE:

2 D8R TTT

966H WL Safety

SAFETY BLOWAF

3 D8R TTT

966H WL Safety

CAUSES OF ACCIDENTS:

• Natural Causes • Unsafe Conditions • Unsafe Acts Man-made

2% 8% 90 %

98%

KnowHow + Right Mindset + Proper Action =

4 D8R TTT

966H WL Safety

KNOW YOUR EQUIPMENT • CONTROLS • GAUGES & INDICATORS • RATED LOAD CAPACITY • SPEED RANGE • BRAKING & STEERING CHARACTERISTICS • TURNING RADIUS • OPERATING CLEARANCES 5 D8R TTT

966H WL Safety

KNOW THE RULES • Capacity and Operating Characteristics • Never modify or remove any Machine parts • Never allow Riders • Keep others away from your Operation • Know ALL Safety Signs 6 D8R TTT

966H WL Safety

B L O W A F

7 D8R TTT

966H WL Safety

PPE’s “Iam Here Today, because I was Safe Yesterday.”

8 D8R TTT

966H WL Safety

THREE POINT CONTACT

2 Hands, 1 Foot : 1 Hand, 2 Feet Better Safe than Sorry. Never Jump Off of the Machine.

9 D8R TTT

966H WL Safety

SEAT BELT

10 D8R TTT

966H WL Safety

WARNING SIGNS: Universal

11 D8R TTT

966H WL Safety

UNDERSTANDING YOUR MACHINE

EMS

Electronic Monitoring System • Designed to alert the operator to an impending or immediate problem in one or more of the machine systems covered.

12 D8R TTT

SYMBOLS

D8R TTT

966H WL Safety

D8R TTT

966H WL Safety

ALERT INDICATOR S D8R TTT

WARNING

ALERT

CATEGORY

INDICATOR

ACTION LAMP

ACTION

OPERATOR ACTION

ALARM

REQUIRED

POSIBLE RESULT

No immediate action is required. The system needs attention soon.

No harmful effects or no damaging effects.

Change machine operation or perform maintenance to the system.

Severe damage to components can occur.

Immediately perform a safe engine shutdown.

Injury to the operator or severe damage to components can occur.

D8R TTT

966H WL Safety

Find Time to Read your Machine’s OMM

17 D8R TTT

D8R TTT

966H WL Start Up & Shut Down

Warm Up and Cool Down: A

MUST.

WHY?

19 D8R TTT

966H WL Start Up & Shut Down

4-STROKE CYCLE

D8R TTT

966H WL Start Up & Shut Down

Warm Up Helps… • •

•

allow Oil Circulation/Lubrication the machine reach Normal Operating Temperature / Pressure with Internal component expansion

D8R TTT

966H WL Start Up & Shut Down

While Cool down… • • •

Slowly brings down temperature Extends turbo useful life Extends cylinder head life

D8R TTT

966H WL Start Up & Shut Down

TurboCharger

(1) Compressor (2) Turbine D8R TTT

966H WL Start Up & Shut Down

Before Operation • Read the Owning an Operating Manual and perform daily maintenance inspections • Set the transmission controls, Variable Shift Control, transmission neutralizer, and ride control to the desired setting for your application

24 D8R TTT

966H WL Start Up & Shut Down

Start – Up Procedure

NOTE:

Do not crank the engine for more than 30 seconds. Allow the starter to cool for two minutes before cranking again. Turbocharger damage can result if the engine rpm is not kept low until the oil gauge display verifies that the oil pressure is sufficient. 25 D8R TTT

966H WL Start Up & Shut Down

Start – Up Procedure

26 D8R TTT

966H WL Start Up & Shut Down

Shut Down Procedure

27 D8R TTT

QUESTIONS?

28 D8R TTT

966H WL Walk Around Inspection

WALK AROUND INSPECTION

D8R TTT

966H WL Walk Around Inspection

COMPREHENSI VE CHECK L IST

30 D8R TTT

966H WL Walk Around Inspection

SIGHT GAUGES

31 D8R TTT

966H WL Walk Around Inspection

OPERATOR COMPARTMENT Check for seat adjustment and pedal travel Check seat belt damage, wear, adjustment, age of last installation Functioning horn, lights and back up alarm Missing or broken knobs or switches Overall cleanliness within cab

32 D8R TTT

33 D8R TTT

966H WL Contamination Control

CONTAMINATION CONTROL

34 D8R TTT

966H WL Contamination Control

What are Contaminants? • Anything foreign to the system – Particulates (examples: dirt, wear metals, water) – Heat & Air

• How do particulates get in? – From Assembly – Damaged rods and wiper seals – Unfiltered New Oil / Fuel – Poor Maintenance and Service Practices – Improperly Cleaned Hoses

35 D8R TTT

966H WL Contamination Control

• Accelerated component wear • Cylinder drift • Jerky steering • Increased fuel usage • Possibly component failure • Slower performance (Fact: Hydraulic system efficiency can erode 20% before the operator detects there’s a problem)

36 D8R TTT

966H WL Contamination Control

Fluid Contamination: Hydraulic System’s #1 Enemy - Hydraulic System Experts say that 75 to 85% of all component failures is due to Particle Contamination and not a weakness in the system components.

37 D8R TTT

966H WL Contamination Control

TODAY’S FLUID SYSTEMS ARE MORE SENSITIVE TO CONTAMINATION: - Hydraulics - Transmission / Final drives - Fuel System - Engines CONTAMINATED FLUID SYSTEMS… - Shorten component and fluid life - Reduce Productivity - Can lead to Catastrophic Failure, Costly Repairs and Downtime

38 D8R TTT

966H WL Contamination Control

39 D8R TTT

966H WL Contamination Control

armf CAT Hydraulic System Clearances

MICRONS

Smallest Particle Visible to Human Eye

5

Diameter of Human Hair

30 40 80

40 D8R TTT

966H WL Contamination Control

Ways to Help Prevent Contamination •

Use Cat filters and fluids and follow recommended change intervals – 3 filter options address different cleanliness levels – Cat HYDOTM Advanced 10 Hydraulic Oil permits 6,000hour drain intervals with use of S .O.SSM Services

• •

Protect stored fluids, hoses, and other parts Filter new oil from bulk containers

•

Monitor hydraulic system temperatures

•

Use care when changing work tools

•

Listen to your operators

41 D8R TTT

966H WL Preventive Maintenance

PREVENTIVE MAINTENANCE

D8R TTT

966H WL Preventive Maintenance

PM SCHEDULE

D8R TTT

966H WL Preventive Maintenance

D8R TTT

966H WL Preventive Maintenance

MATERIAL FLOW

D8R TTT

966H WL Preventive Maintenance

G.E.T. Correct Penetration

D8R TTT

47 D8R TTT

966H WL Machine Operation

MACHINE OPERATION

D8R TTT

966H WL Machine Operation

OPERATOR STATION De sign ed for com fort and ea se of operation

49 D8R TTT

966H WL Machine Operation

Front Dash Panel

50 D8R TTT

966H WL Machine Operation

Implement Control

D8R TTT

966H WL Machine Operation

Transmission Neutralizer Override

•Help to reduce service brake temperature to increase. • Avoid service brake early failure. • Increase machine productivity.

• Improve fuel consumption.

D8R TTT

966H WL Machine Operation

When To Use T.N.O.? App lica ble in

:

•Moving machine in steep slope application • Repetitive steering when doing work. • Doing repetitive stop or at low speed application.

53 D8R TTT

966H WL Machine Operation

Initial Penetration

•Have a good initial penetration. •Maintain the weight on front tires. •Lift the bucket slightly. •Avoid tire spinning. •Always shift the transmission to first gear.

D8R TTT

966H WL Machine Operation

DO’s & DON’Ts

•Do not corner load the bucket. •Enter pile square to the face material.

•Apply brake when changing direction. •Always nudge bucket to shake off excess material. •Clean any spillage along as you return to the load area.

D8R TTT

966H WL Machine Operation

Loading Face •

Consider : – Blast Techniques – Loader System Selection – Pass Match – Job set-up

Note: • Enter pile straight-on, with bottom of bucket parallel to floor • Operate in first gear, full throttle • Limit travel to 1 1/2 tire revolutions • Keep spillage to a minimum •• Keep clean smooth Keep floor time in faceand below 12 seconds • Maintain proper bucket and lift kickout adjustment • Keep tight “V” loading pattern • Maintain Good Eye to Eye Contact • Work 1 1/2 bucket width dig pattern

Loader operator spots truck. Angle should be 45 . Position for fastest cycle times. Loader cycle time should not exceed 35 seconds (dump, travel empty, dig, travel loaded) °

D8R TTT

966H WL Machine Operation

Loading • position the loader to dump the load in the center of the hauler body, if the hauler body is two bucket widths or more in length, dump from the front to the rear • Operator controls dumping impact into bed (dump easy) • Place material vs. dumping material in truck bodies • Different loading tools have different effects on truck bodies • Pad body floors with smaller material before placing in oversize material • For good operator vision and loader stability, carry the loaded bucket low, approximately 40cm (15in) above the ground • DO NOT contact truck side rails • DO NOT push material in bodies

| PRODUCT | OPERATOR STATION

D8R TTT

966H WL Machine Operation

Cleaning the Work Area After dumping, clean up any spillage along the haul road as you return to the load area. A clean floor is very important for tire life … Unnecessary cleaning is just as costly as no cleaning. Find the balance.

-Utilize wait time to clean and level the work area -Maintain traction by avoiding excessive down pressure on the bucket DOZING -do not doze with the bucket in the tilt forward position or bucket damage can result

-Be certain that the bucket used is appropriate for the work performed. Exceeding the machine limits will reduce the service life of the machine.

-keep the bucket bottom parallel to the ground when dozing

D8R TTT

966H WL Machine Operation

G.E.T. Care

• Enter pile straight-on, with bottom of bucket parallel to floor • Operate in first gear, full throttle • Smooth steady speed • Keep floor clean and smooth with minimal bucket contact • Maintain proper bucket kickout adjustment • Tips do not touch the floor more than 150 –400 mm (6” – 16”) before the toe

• Clean floor while approaching face when necessary with minimum floor contact – Rear of the bucket kept clear of the floor – Minimize floor contact (GET will overheat and melt) – Minimize speed • Never operate with blunt GET or bare bucket ed

| PRODUCT | OPERATOR STATION

D8R TTT

60 D8R TTT