95086768 Haliburton Surface Manifold Evaluation Manual (1)
Short Description
DOCUMENTO PARA REVISION DE ACCESORIOS DE ALTA PRESION MANEJADOS EN CEMENTACION Y FRACTURACION HIDRAULICA...
Description
Surface Manifold Equipment Evaluation Manual
Halliburton Part No. 425.52101⎯Chg OF SAP No. 100011920⎯Rev OF
This document is controlled by Halliburton Energy Services, Inc. drawing control procedures. An approved original is in Halliburton’s product data management system. The HalWorld version of this document is controlled and is the latest version. Printed copies are uncontrolled. All information contained in this publication is confidential and proprietary property of Halliburton Energy Services, Inc. Any reproduction or use of these instructions, drawings, or photographs without the express written permission of an officer of Halliburton is forbidden. © 1999, 2001, 2003, 2008, 2010 Halliburton All Rights Reserved. Printed in the United States of America. Part No. 425.52101⎯Chg OF SAP No. 100011920⎯Rev OF
SECTION Preface
1
Preface
Preface High-pressure manifold equipment should be evaluated regularly through proper testing and examination. This manual contains guidelines that have been developed to assist personnel in determining the condition and suitability of manifold equipment. These guidelines include the following: • visual-examination guidelines • pressure-test procedures • detailed examination information and dimensional data for determining whether equipment is suitable for its rated working pressure To maintain safe manifold equipment for service work, field personnel should follow these procedures and compare the results to the information in this manual. A record system for equipment is maintained at each service center. A unique identification number is stamped on a steel band that is attached to each item of equipment. This band allows the records of all existing manifold equipment and new equipment to be traced. The band is also stamped with the working pressure for which the equipment has been approved.
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Preface
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Surface Manifold Equipment Evaluation Manual
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Preface
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Contents Preface Section 1—General Evaluation Procedures Scope ...................................................................................................................1-1 Identification .........................................................................................................1-1 Identification Number............................................................................................1-2 Attaching the Identification Band ..........................................................................1-2 Evaluation Frequency...........................................................................................1-3 Documentation .....................................................................................................1-3 Visual Examination ...............................................................................................1-3 Hydrostatic-Pressure Tests ..................................................................................1-4 Overview .........................................................................................................1-4 Stabilization and Hydrostatic Pressure-Testing Tolerances............................1-4 Overpressure Incident Procedure ...................................................................1-5 General Test Procedure..................................................................................1-5 Evaluating Test Results........................................................................................1-6 Special Test Procedures ......................................................................................1-6 Lo Torc® Plug Valves ......................................................................................1-6 Hydrostatic Pressure Test Acceptance Criteria for Field Testing of Lo Torc® Plug Valves ..................................................................................1-6 Acceptable Leakage .................................................................................1-7 Drip Tubes ................................................................................................1-8 Applying Test Pressure.............................................................................1-9 Wall-Thickness Measurement ..............................................................................1-9
Section 2—Detail Information and Minimum Dimension Scope ...................................................................................................................2-1 Visual Examination ...............................................................................................2-1 Union Threads.................................................................................................2-1
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Seal Pockets, Seal Surfaces, O-Ring Grooves, and Ball Races.................... 2-2 Male Union Ends ............................................................................................ 2-2 Material Loss .................................................................................................. 2-3 Weld Areas..................................................................................................... 2-3 Inspection for Defects..................................................................................... 2-3 Hammer-Nut Lugs and Threads..................................................................... 2-4 Retainer Segments......................................................................................... 2-4 Pressure Test ...................................................................................................... 2-4 Wall-Thickness Measurement ............................................................................. 2-5
Section 3—Swivel Joints and Steel Rotary Hoses Data Sheets ......................................................................................................... 3-1 1 1/2-in. Figure 1502 Long-Sweep, Style 50 (15,000-psi Working Pressure) ............................................................................ 3-2 1 1/2-in. Figure 1502 Long-Sweep Swivel Joint—Style 10 (15,000-psi Working Pressure) ............................................................................ 3-3 2-in. (1.25-in. Bore) Figure 2202 Long-Sweep Swivel Joint—Style 50 (15,000-psi Working Pressure, Sour Service) ..................................................... 3-4 2-in. (1.25-in. Bore) Figure 2202 Long-Sweep Swivel Joint—Style 10 (15,000-psi Working Pressure, Sour Service) ..................................................... 3-5 2-in. (1.3-in. Bore) Figure 2002 Long-Sweep Swivel Joint—Style 50 (20,000-psi Working Pressure) ............................................................................ 3-6 2-in. (1.3-in. Bore) Figure 2002 Long-Sweep Swivel Joint—Style 100 (20,000-psi Working Pressure) ............................................................................ 3-7 2-in. (1.3-in. Bore) Figure 2002 Long-Sweep Swivel Joint—Style 10 (20,000-psi Working Pressure) ............................................................................ 3-8 2-in. Figure 1502 Long-Sweep Swivel Joint—Style 50 (15,000-psi Working Pressure) ............................................................................ 3-9 2-in. Figure 1502 Long-Sweep Swivel Joint—Style 60 (15,000-psi Working Pressure) ............................................................................ 3-10 2-in. Figure 1502 Long-Sweep Swivel Joint—Style 10 (15,000-psi Working Pressure) ............................................................................ 3-11 2-in. Figure 1502 Long-Sweep Swivel Joint—Style 100 (15,000-psi Working Pressure) ............................................................................ 3-12 2-in. Figure 1502 Long-Sweep Swivel Joint with 3-in. × 2-in. Wing Nuts—Style 100 (15,000-psi Working Pressure)........................................ 3-13
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2-in. Figure 1502 Long-Sweep Swivel Joint—Style 10 (15,000-psi Working Pressure) ............................................................................ 3-14 2-in. Figure 1502 Long-Sweep Swivel Joint with 3-in. Wing Nut × 2-in. Thread—Style 50 (15,000-psi Working Pressure) .................... 3-15 3-in. Figure 1502 Long-Sweep Swivel Joint—Style 50 (15,000-psi Working Pressure) ............................................................................ 3-16 3-in. Figure 1502 Long-Sweep Swivel Joint—Style 10 (15,000-psi Working Pressure) ............................................................................ 3-17 3-in. Figure 1502 Swivel Joint—Style 20 (15,000-psi Working Pressure) ............................................................................ 3-18 3-in. Figure 1502 Long-Sweep Swivel Joint—Style 30 (15,000-psi Working Pressure) ............................................................................ 3-19 3-in. Figure 1502 Long-Sweep Swivel Joint—Style 100 (15,000-psi Working Pressure) ............................................................................ 3-20 1.3-in. Swivel Joint, 2-in. Figure 1502 Nut × 1.3-in. BIG INCH® (15,000-psi Working Pressure) ............................................................................ 3-21 2-in. Figure 1502 Steel Hose Assembly (15,000-psi Working Pressure, 2.5-in. Diameter Straight Side Sections) ............................................. 3-22 2-in. Figure 1502 Steel Hose Assembly (15,000-psi Working Pressure, 3.0-in. Diameter Straight Side Sections) ............................................. 3-23 2-in. Figure 1502 Steel Hose Assembly (15,000-psi Working Pressure, 2.62-in. Diameter Straight Side Sections) ........................................... 3-24
Section 4—Discharge Joints Data Sheets ......................................................................................................... 4-1 1 1/2-in. Figure 1502 Straight Discharge Joint (15,000-psi Working Pressure) ............................................................................ 4-2 1 1/2-in. (Machined 3.12-in. OD) Figure 1502 Straight Discharge Joint (15,000-psi Working Pressure) ............................................................................ 4-3 2-in. (1.25-in. Bore) Figure 2202 Straight Discharge Joint for Sour Service (15,000-psi Working Pressure) ................................................. 4-4 2-in. (1.3-in. Bore) Figure 2002 Straight Discharge Joint (20,000-psi Working Pressure) ............................................................................ 4-5 2-in. (2.62-in. OD) Figure 1502 Straight Discharge Joint with Detachable Nut (15,000-psi Working Pressure) .................................................. 4-6 2-in. Figure 1502 Straight Discharge Joint (15,000-psi Working Pressure) ............................................................................ 4-7
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2-in. (2.75-in. OD) Figure 1502 Straight Discharge Joint (15,000-psi Working Pressure) ............................................................................ 4-8 3-in. Figure 602 Straight Discharge Joint (6,000-psi Working Pressure) .............................................................................. 4-9 3-in. Figure 1502 Straight Discharge Joint (15,000-psi Working Pressure) ............................................................................ 4-10 3-in. Figure 1502 Straight Discharge Joint (15,000-psi Working Pressure) ............................................................................ 4-11 3-in. Figure 1502 Straight Discharge Joint with Detachable Nut (15,000-psi Working Pressure—Machined)......................................................... 4-12 4-in. Figure 602 Straight Discharge Joint (4,500-psi Working Pressure) .............................................................................. 4-13 4-in. Figure 1002 Straight Discharge Joint (10,000-psi Working Pressure) ............................................................................ 4-14 4-in. Figure 1002 Straight Discharge Joint with Detachable Nut (10,000-psi Working Pressure) ............................................................................ 4-15 3-in. BIG INCH® Straight Discharge Joint (20,000-psi Working Pressure) ............................................................................ 4-16 4-in. BIG INCH® Straight Discharge Joint (15,000-psi Working Pressure) ............................................................................ 4-17 Straight Discharge Joint, 2-in. 1502 Thread Halves Sour Service (10,000-psi Working Pressure) ...................................................... 4-19 5-in. BIG INCH® Straight Joints (15,000-psi Working Pressure) ............................................................................ 4-20 7-in. BIG INCH® Straight Discharge Joint (6,000-psi Working Pressure) .............................................................................. 4-21
Section 5—Lo Torc® Plug Valve Wear Limits Data Sheets ......................................................................................................... 5-1 Visual Examination......................................................................................... 5-1 Lo Torc® Plug Valves with Union End Connections (Wear Limits)...................... 5-2 Lo Torc® Plug Valves with Halliburton BIG INCH End Connections (Wear Limits) .................................................................................. 5-4
Section 6—Ball Injectors Data Sheets ......................................................................................................... 6-1
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Shur Shot® Ball Injector Feeder Assembly (15,000-psi Working Pressure) ............................................................................ 6-2 Shur Shot® Ball Injector Tee-Body with Various Union-End Connections........... 6-3 3-in. BIG INCH® ShurShot Ball Injector (20,000-psi Working Pressure) ............................................................................ 6-4 4-in. BIG INCH® Tee with 3-in. 1502 Ball Injector Side Port ............................... 6-5
Section 7—Wellhead Adapters Data Sheets ......................................................................................................... 7-1 API Flange × Union Thread with Tapered Neck (Wellhead Adapter) .................. 7-2 API Flange × Union Thread with Straight Neck (Wellhead Adapter) ................... 7-3 API Flange × Union Wing Nut with Straight Neck (Wellhead Adapter)................ 7-4 API Flange × Union Wing Nut with Stepped Neck (Wellhead Adapter)............... 7-5 API Flange × Union Wing Nut with Tapered and Stepped Neck (Wellhead Adapter).............................................................................................. 7-6 API Flange × BIG INCH® with Tapered Neck on Flange End (Wellhead Adapter).............................................................................................. 7-7 API Flange × BIG INCH® with Tapered Neck on BIG INCH End (Wellhead Adapter).............................................................................................. 7-8 API Flange × BIG INCH® with Straight Neck (Wellhead Adapter)....................... 7-9 API Flange × BIG INCH® with Long Neck and Taper Near BIG INCH End (Wellhead Adapter) ..................................................................... 7-10 API Flange × Otis Quick-Union Box with Stepped Neck (Wellhead Adapter).............................................................................................. 7-11 API Flange × Frac Head with Stepped Neck (Wellhead Adapter) ....................... 7-12
Section 8—Changeover Adapters Data Sheets ......................................................................................................... 8-1 Changeover, Nipple, Union Wing Nut × Wing Nut............................................... 8-2 Changeover Nipple, 2-in. Fig. 1502 Nut × Nut (15,000-psi Working Pressure) ............................................................................ 8-3 Nipple, Changeover, Union Wing Nut with Segments × Thread.......................... 8-4 Nipple, Changeover, Union Wing Nut (Nonsegmented) × Thread ...................... 8-5 Nipple, Changeover, Union Thread × Union Thread ........................................... 8-6
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Nipple, Changeover, BIG INCH® × Union Thread ............................................... 8-7 BIG INCH® × Union Detatchable Nut Half ........................................................... 8-8 Nipple, Changeover, BIG INCH® × BIG INCH..................................................... 8-9 Nipple, Changeover, Union Thread × Male Taper Thread .................................. 8-10 Nipple, Changeover, Union Thread × Male Taper Thread .................................. 8-12 Nipple, Changeover, Union Thread × Male Taper Thread (1.87-in. ID, 5.25-in. Length)................................................................................ 8-13
Section 9—Check Valves Data Sheets ......................................................................................................... 9-1 Dart Style Check Valve—Union Connections...................................................... 9-2 Dart Style Check Valve—Union Connections...................................................... 9-3 Dart Style Check Valve—Union × BIG INCH® Connections................................ 9-4 Dart Style Check Valve—Union and BIG INCH® ................................................. 9-5 Flapper Style Check Valve—Union Connections ................................................ 9-6 Flapper Style Check Valve—Union Connections ................................................ 9-7
Section 10—Pump Discharge Flanges Data Sheets ......................................................................................................... 10-1 Pump Discharge Flanges .................................................................................... 10-2 Pump Discharge Flange, Center—Quintuplex..................................................... 10-4
Section 11—Air Chambers Data Sheets ......................................................................................................... 11-1 10,000-psi Max. Working Pressure, Air Chamber ............................................... 11-2
Section 12—Densometers Data Sheets ......................................................................................................... 12-1 2-in. 1502 Densometer Sub (15,000-psi Working Pressure) ............................... 12-2 Fluid Tube, Model B Densometer, 3-in. 1502 (15,000-psi Working Pressure) ............................................................................ 12-3 3-in. 1502 Densometer Sub (15,000-psi Working Pressure) ............................... 12-4
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3-in. Densometer Sub (20,000-psi Working Pressure) ....................................... 12-5 Fluid Tube, Densometer, 4-in. 1002 (10,000-psi Working Pressure) .................. 12-6 4-in. BIG INCH® Densometer Sub (15,000-psi Working Pressure)..................... 12-7 2-in. Densometer Sub with 2-in. Female Line Pipe Threads ............................... 12-8 7-in. Eccentric Densometer Body (6,000-psi Working Pressure) ........................ 12-9
Section 13—High-Pressure Discharge Hoses Inspection and Qualification for Cementing Hoses.............................................. 13-1 Inspection and Qualification for Frac-Acid Hose.................................................. 13-2 2-in., 5,000-psi Cementing Hose ......................................................................... 13-3
Section 14—Crosses, Wyes, Tees, and Ells Data Sheets ......................................................................................................... 14-1 Cross, 4-Way, Union Thd × Thd × Thd × Thd ..................................................... 14-2 Cross, Four-Way, Union Connections ................................................................. 14-3 Cross, Discharge, Two 4.75-in. O-ring Union Females × Thread Halves............ 14-5 Cross, 4-Way, BIG INCH® × BIG INCH × BIG INCH × 1502 Thread Half........... 14-6 Cross, 4-Way, BIG INCH® Hub × Union Thread Halves ..................................... 14-7 Cross, 6-Way, Two 7 1/16 API 6BX 156 Flanges × Four BIG INCH® Hubs (15,000-psi Working Pressure) ............................................... 14-8 Cross, 5-Way, Three 4-in. BIG INCH® Hubs × 3-in. 7.5 BIG INCH Hub × 3-in. Ball Injector Port (15,000-psi Working Pressure) .............................. 14-9 BIG INCH® Cross ................................................................................................ 14-10 5-Way Cross, 2–3-in. BIG INCH® × 3–2-in. 2002 Thread Halves (20,000-psi Working Pressure) ............................................................................ 14-11 Five-Way Cross, Four 4-in. BIG INCH® Hubs × One 2-in. 1502 Thread (15,000-psi Working Pressure)....................................................... 14-12 Welded Union-End Wyes (Thread Half × Thread Half × Thread Half)................. 14-13 Welded Union-End Wyes (Wing Half × Wing Half × Thread Half) ....................... 14-14 Welded Union-End Wyes (Thread Half × Thread Half × Wing Half).................... 14-15 BIG INCH® Wye .................................................................................................. 14-16 1 1/2- and 2-in. Forged Union-End Tees (Wing Half × Thread Half × Thread Half Side Port)...................................................................................... 14-17
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Tee Assembly, 2-in. 1502 Male × 2-in. 1502 Male × 3-in. Fig. 1502 Thread ........................................................................................................ 14-19 3-in. Forged Union-End Tees (Wing Half × Thread Half × Thread Half Side Port) ..................................................................................................... 14-20 Welded Union-End Tees (Wing Half × Thread Half × Thread Half Side Port) ......................................................................................... 14-22 Forged and Bar Stock Union-End Tees (Thread Half × Thread Half × Wing Half Side Port).................................................................................. 14-24 Welded Union-End Tees (Wing Half × Thread Half × Wing Half Side Port)............................................................................................................. 14-26 Forged and Bar Stock Union-End Tees (Thread Half × Thread Half × Thread Half Side Port) .................................................................. 14-27 Welded Union-End Tees (Thread Half × Thread Half × Thread Half Side Port) ..................................................................................................... 14-28 BIG INCH® Tees.................................................................................................. 14-29 BIG INCH® × Union-End Tees............................................................................. 14-30 BIG INCH® Welded Tees .................................................................................... 14-31 Union-End Elbows ............................................................................................... 14-32 Elbow—5-in. BIG INCH® (15,000-psi Working Pressure) ................................... 14-33 7-in. Elbow, Discharge, 90° BIG INCH® (6,000-psi Working Pressure) .............. 14-34
Section 15—Manifolds Data Sheets ......................................................................................................... 15-1 Manifold, Fracturing, 3-in. 1502 Check Valve Inlet and 3-in. 1502 Thread Outlet (15,000 psi Working Pressure) ............................................ 15-2 Manifold, Fracturing, 3-in. 1502 Check Valve Inlet × 4-in. BIG INCH® Outlet (15,000 psi Working Pressure) .............................................. 15-4 Manifold Body, 4-in. StimStar (15,000 psi Working Pressure)............................. 15-6 4-in. BIG INCH® Manifold, Cape Hawke (15,000 psi Working Pressure)............ 15-7 Manifold, Fracturing, 4-in. BIG INCH® Inlet × 4-in. BIG INCH Outlet (15,000 psi Working Pressure).................................................................. 15-8 Manifold, 4-in. BIG INCH® Inlet and Outlet with 3-in. 1502 Ball Injector Ports (15,000 psi Working Pressure) ............................................... 15-9 Manifold, Fracturing, 4-in. BIG INCH® Inlet and Outlet with 3-in. 1502 Ball Injector Ports (15,000 psi Working Pressure) ...................................... 15-10
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Manifold, Fracturing, 4-in. BIG INCH® Inlet × 4-in. BIG INCH Outlet With 2-in. 1502 Pressure Ports (15,000 psi Working Pressure)................ 15-11 Manifold, Fracturing, Assembly and Body, 3-in. BIG INCH® (7.5-in. hub) Inlet × 4-in. 1002 Thread Outlet with 2-in. 1502 Pressure Ports (10,000 psi Working Pressure) ................................................... 15-13 Manifold, Fracturing, 3-in. BIG INCH® (7.5-in. hub) Inlet × 4-in. BIG INCH Outlet with 2-in. 1502 Pressure Ports (15,000 psi Working Pressure) ............................................................................ 15-15 Manifold, Fracturing, 3-in. BIG INCH® (7.5 hub) Inlet × 4 in. BIG INCH Outlet (15,000 psi Working Pressure)......................................... 15-17 Manifold, Fracturing, 4-in. BIG INCH® (9.25 hub) Inlet × 4-in. BIG INCH Outlet (15,000 psi Working Pressure)......................................... 15-19 Ell, Discharge, 4-in. BIG INCH® Inlet, 3-in. 7.5-OD Outlet .................................. 15-20 Fracturing Head Assembly—BIG INCH® with Two Union Inlets ......................... 15-21 Manifold, Release, 2-in. Modular Side Section (15,000 psi Working Pressure) ............................................................................ 15-22 Cross, Release Manifold, 2-in. with Swivel on One Side Port (15,000 psi Working Pressure) ............................................................................ 15-24 Riser, Manifold, 2-in. Hose Reel Discharge CMT 400 ......................................... 15-25 Body Clamp, Remote Disconnect, 4-in. BIG INCH® (15,000-psi Working Pressure) ............................................................................ 15-26
Section 16—Wing Unions Data Sheets ......................................................................................................... 16-1 Wear Limits for Wing Union Half-Male Sub with Detachable Hammer-Nut (Applicable to Manifold Components with Male Subs and Detachable Hammer-Nuts).................................................................. 16-2 Wear Limits for Wing Union Half-Female Sub (Applicable to Manifold Components with Female Subs) .................................... 16-3
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SECTION Section
1
Preface
General Evaluation Procedures Scope This section contains general procedures for evaluating discharge manifold equipment (DME). These procedures can help Halliburton personnel and approved suppliers determine if individual manifold equipment is suitable for use at the last recorded working-pressure ratings. Procedures are included for performing the following tasks: • Identifying equipment • Documenting equipment inspection/test results • Visually and dimensionally evaluating equipment • Using hydrostatic pressure tests to evaluate equipment This section includes general evaluation information. Section 2 includes detailed examination information and specific minimum dimensions. Equipment must meet the general requirements of this section and all applicable requirements of Section 2. Visual and dimensional evaluation is generally completed before hydrostatic-pressure testing is performed.
Identification Before you can use the proper procedures and criteria to evaluate equipment, you need to identify it. The following paragraphs describe identification numbers. Note
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Before evaluating equipment, determine its Halliburton part number. You will need this part number to confirm that you are using the correct dimensional data in Section 2. (For help in identifying part numbers, see Manifold Equipment Catalog, Part No. 439.01699, SAP Part No. 100003335.)
General Evaluation Procedures
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Surface Manifold Equipment Evaluation
Section 1 General Evaluation
Identification Number A unique identification number (example shown below) is assigned to each item of equipment being evaluated.
XXXXXXXXXX Serial Number
15KSI Rated Working Pressure
EXP 0611 Expiration Date of Qualification
This identification number includes the following three parts: • A 10-character serial number assigned by Halliburton or the inspecting organization. Use the manufacturer’s assigned serial number or trace number, if possible. The SAP plant number may be stamped on the band, but the plant number shall not be part of the serial number entered into the database. • The rated working pressure (use KSI for “thousand psi). • The month and year the qualification expires. Use “EXP” in front of the month/year. The identification number is stamped on a stainless-steel identification band attached to each item of equipment. • If the equipment does not have this band, stamp the proper identification number on a new band. Stainless-steel identification bands are available from the Duncan warehouse (Part No. 425.52138, SAP No. 101207252). These bands already have a buckle on one end. The locking tool for these bands is Part. No. 425.52139, SAP No. 101207274. • If the equipment has an identification band, obliterate the previous inspection date/expiration date and stamp a new expiration date immediately following the previous date.
Attaching the Identification Band 1.
Attach an identification band to each piece of equipment with either of two methods: • Method 1—Wrap a stainless steel band around a part of the equipment and weld the ends of the band together. • Method 2—Attach the band to the equipment with a band-and-buckle combination. Caution
2.
1-2
Do not weld the band to manifold equipment. Doing so may cause the manifold equipment to crack and fail.
Position the band so that it cannot be removed from the equipment without being cut.
General Evaluation Procedures
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Surface Manifold Equipment Evaluation
Important
Section 1 General Evaluation
If a manufacturer’s trace number appears on the equipment, do not remove it. This number will help identify the equipment and will be included in equipment records.
Evaluation Frequency Annual qualifications are required unless otherwise specified by PSL management.
Documentation Records shall be kept for at least 4 years following an inspection/test. The information listed below shall be determined for each item of equipment and stored electronically. The recommended storage system is Halliburton’s discharge manifold equipment tracking system (DMETS). When filling out a record for equipment, include the following information: • Serial number • Working-pressure rating • Halliburton part number, equipment description, and size • Inspection/test date • Visual inspection results • Ultrasonic thickness-test results (Record the minimum thickness for each characteristic.) • Name or page number of the data sheet used for minimum dimension evaluation • Hydrostatic-pressure test charts showing acceptable tests (Mark the charts with the equipment’s serial number and test date.) • Final pass/fail record • Name of the individual performing the evaluation • Manufacturer’s trace number
Visual Examination Inspect equipment for damage as follows: 1.
Remove any foreign material from the equipment.
2.
Thoroughly examine each part of the equipment, using the information that is specific to that item of equipment. (See Section 2.)
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Section 1 General Evaluation
Surface Manifold Equipment Evaluation
Hydrostatic-Pressure Tests The following section contains instructions for performing hydrostatic-pressure tests. Included are a general test procedure and specific test variations that apply to certain manifold equipment.
Overview Periodic hydrostatic-pressure tests confirm that the equipment is sealing properly. Caution
Perform all hydrostatic tests at the working pressure for which the equipment is rated. Never allow the test pressure to exceed the rated working pressure.
Caution
Always perform hydrostatic-pressure tests under controlled conditions in accordance with Global HSE Standard C4 S5.
Stabilization and Hydrostatic Pressure-Testing Tolerances
1-4
1.
Almost every hydrostatic pressure test will require an initial period of pressure stabilization before the timing of the hold period can begin. Temperature differences of the test water and the equipment being tested account for a significant amount of the unstable pressure within the equipment. In addition, compressing the water and any trapped air can add heat to the water. Finally, any atmospheric changes during the pressure testing can cause the pressure to vary, sometimes significantly.
2.
Pressure is considered stabilized when the rate of pressure change is no more than 5% of the test pressure per hour, or 500 psi per hour (whichever is less). For a test pressure of 10,000 psi or higher, the 500-psi per hour rate applies, and it can also be expressed as no pressure change greater than 8.33 psi per minute.
3.
After pressure has stabilized, it is acceptable to adjust the pressure by either slowly bleeding off pressure or slowly adding pressure to achieve a pressure that will stay within the tolerance range specified in Bullet 4.
4.
During the hold period, the pressure change observed on the pressure-measuring device(s) shall be less than 5% of the test pressure or 500 psi, whichever is less.
5.
During the hold period the pump supplying pressure for the test can be either isolated or remain engaged and supplying pressure to the equipment being tested if necessary to meet the tolerance of Step 4.
6.
When electronic pressure-measuring devices are used, the stored or plotted data points can be all data points collected or averages of the data points measured in a period of time, not to exceed one second. Individual data points can be outside the pressure-change observation tolerance of Step 4; the average of the data points shall be within the specified pressure-change tolerance of Step 4.
General Evaluation Procedures
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Surface Manifold Equipment Evaluation
7.
Section 1 General Evaluation
The information in Steps 1 through 6 are for qualification of each pressure-test process. This information shall not be used to rate discharge manifold equipment items as acceptable or unacceptable.
Overpressure Incident Procedure 1.
An overpressure condition exists if, during a pressure test, the applied pressure exceeds the working pressure for the DME being tested. If this applied pressure is not outside of the tolerance band described in Step 4 of the Stabilization and Hydrostatic Pressure-Testing Tolerances (Page 1-4), then the overpressure is noncritical and notification of Halliburton is not required. Testing of the DME shall continue.
2.
If, during a pressure test, the applied pressure exceeds the Halliburton tolerance but does not exceed 10% over rated working pressure of the DME, the test shall be terminated and, a note shall be placed in the contractor's records of the incident and the amount of pressure applied to the DME, then the portion of the test subject to the out-of-tolerance pressure shall be started again. The local Halliburton DME coordinator shall be notified of this Level I incident after testing is complete.
3.
If, during a pressure test, the applied pressure exceeds 10% over rated working pressure of the DME, the DME involved shall be quarantined. This is a Level II incident, and the testing contractor shall immediately contact the local Halliburton DME coordinator and advise the coordinator of this Level II overpressure incident. The Halliburton coordinator will follow the existing Halliburton procedure for DME that is involved in an overpressure incident (Halliburton Procedure D00383603).
General Test Procedure The following test procedure applies to all manifold equipment. Water is the test medium used for all hydrostatic-pressure tests. A corrosion inhibitor may be added to the water, if needed. Important
Always use calibrated gauges and chart recorders to perform hydrostatic-pressure tests, and always record the results of all tests.
To conduct a hydrostatic-pressure test, perform the following: 1.
Fill the equipment with water, and position the equipment to prevent air entrapment.
2.
Thoroughly dry all surfaces to make leakage easier to detect.
3.
Determine the rated working pressure for the equipment by referencing the data pages in this manual or the Surface Manifold Equipment Catalog (Part No. 439.01699, SAP No. 100003335). Caution
4.
Do not attempt to tighten a connection while the equipment is pressurized. Any impact load applied to a pressurized connection may cause the connection to loosen and fail.
Pressure the equipment internally to the rated working pressure, hold that pressure for 3 minutes, and then bleed off. Intermediate pressure-holding is permissible, but it is not required.
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General Evaluation Procedures
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Section 1 General Evaluation
5.
Surface Manifold Equipment Evaluation
Check valve assemblies require pressure testing in two positions. Test as follows: (1) With the check valve dart or flapper propped open, blank the inlet and test at maximum-rated working pressure for 3 minutes. (2) With the dart or flapper seated in the closed position and the check valve inlet open to the atmosphere, pressure downstream of the dart or flapper at maximum-rated working pressure for 3 minutes.
Evaluating Test Results Inspect the equipment after each pressure test. • If water leaks from any part of the equipment, reject the manifold equipment. If leakage is a result of inadequate structural integrity, remove the equipment from service. • If leakage has come past a seal, replace that seal and retest it. If leakage continues, re-evaluate the equipment according to the specific details in Section 2.
Special Test Procedures Lo Torc® Plug Valves To test Lo Torc plug valves, apply hydrostatic pressure in three steps as follows: 1.
Place the valve in a half-open position, and test it at the rated working pressure.
2.
Close the valve completely, and test the valve from one end at the rated working pressure.
3.
Apply the rated working pressure again, and test from the valve’s other end.
Hydrostatic Pressure Test Acceptance Criteria for Field Testing of Lo Torc Plug Valves Important
1-6
The Lo Torc plug valve must be placed in a test cell or other accepted containment means during leakage testing (see HSE Standard C4, S5).
General Evaluation Procedures
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Surface Manifold Equipment Evaluation
Section 1 General Evaluation
Acceptable Leakage Acceptable leakage for Lo Torc plug valves in the closed position is a maximum of 1 drop per minute per inch of nominal size when tested at the maximum rated working pressure with water. This leakage shall be visually determined by monitoring—over a 1-minute hold period—the discharge side of the valve during pressure testing. It is acceptable to have a stabilization period of several minutes if necessary before starting the 1-minute holding period. The use of a drip tube (see description on the following page) on the discharge side of the valve is helpful to see and count any leakage. Table 1.1—Acceptable Leakage Ratesa Valve Size, in.
Acceptable Leakage Rate, Drops per Minute
1
1
1.75
2
2
2
2 1/2
2 1/2
3
3
4
4
aLeakage through the valve. No external leakage is allowed at plug stems or adjusting nut O-ring.
It is permissible to leave the test pump engaged during the hydrostatic pressure test. Test pressure can be controlled by regulating the air pressure supplied to the test pump. Whether the test pump remains engaged or the pump is isolated, the following pressure tolerance is applicable: ±5% of test pressure, or ±500 psi, whichever is less This is to help assure the integrity of the test; this is not an allowable pressure drop for the valve being tested. Acceptance of the sealing of the valve shall be determined by visually confirming no more than 1 drop per minute per inch of nominal valve size.
October 2010
General Evaluation Procedures
1-7
Section 1 General Evaluation
Surface Manifold Equipment Evaluation
Drip Tubes Making a Drip Tube A drip tube on the discharge side of the valve is very helpful in visually counting leakage drops. A drip tube is made as follows: 1.
Drill and tap a small NPT port in a standard union blank (1/8-in. NPT is typical).
2.
Install a copper tube in the NPT port, running straight out from the union blank for several inches, then either curve it 180° (for valves with a vertical discharge) or form it into a question-mark shape (for valves with a horizontal discharge). See Figure 1.1 for an example of a drip tube on a valve with a horizontal discharge.
3.
Note that the open end of the drip tube is to be oriented down so that contained water is held only by surface tension.
Using a Drip Tube A drip tube is used as follows: 1.
Place the valve in the full open position, with water pumping or flowing through the valve until it flows smoothly out the drip tube and all air has been circulated out.
2.
Slowly close the valve being tested so that the discharge side of the valve—all the way around the bent tubing—is full of water. Surface tension in the water will hold the water in the short leg portion of the bent tubing pointed downward.
Figure 1.1—Drip tube.
1-8
General Evaluation Procedures
October 2010
Surface Manifold Equipment Evaluation
Section 1 General Evaluation
Applying Test Pressure 1.
Start applying the test pressure. The tester will likely notice drips coming from the drip tube. This is OK; the valve is adjusting itself to the pressure and re-distributing the lubricant. Some of this lubricant is forced into the discharge side of the valve, pushing the water out.
2.
Once the test pressure is reached, maintain that pressure either by adjustment of the pump’s air inlet pressure or by locking it in with a needle valve.
3.
Let the valve being tested sit for a period of time (30 seconds to several minutes) to stabilize.
4.
Begin counting and timing drops. If one side of the valve is acceptable, bleed off pressure, turn the valve over, and test from the opposite side. Important
5.
Carefully evaluate any Lo Torc plug valve rejected for leakage—most can be repaired by redressing. If the plug valve cannot be repaired, reject and discard it.
Render any rejected equipment inoperable and discard it.
Wall-Thickness Measurement 1.
Carefully review the evaluation criteria for the equipment. (See Section 2.)
2.
Perform all dressing operations.
3.
Measure the dimensional wall thickness of the equipment using one of the following: • A manual wall-thickness gauge (Part No. 425.52131, SAP No. 101001512) capable of being inserted 5 in. inside the union end. This gauge is specifically designed for inspecting the wall thickness of welded discharge joints. Caution
Always use an ultrasonic thickness tester or a calibrated measuring instrument (such as PN 101001512) to measure wall thickness. Never use OD and ID measurements to calculate wall thickness—doing so can result in a calculated wall thickness larger than the true wall thickness when the OD and ID are not concentric.
• An ultrasonic thickness tester, such as the Krautkramer Branson Model DM4E or its equivalent. The Krautkramer Branson Model DM4E tester is available from: Radiatronics NDT Inc. P.O. Box 12308 Overland Park, KS 66212 (913) 432-7080 • Commercial measurement services (from an approved vendor) such as FMC, SPM, and Swivel Joint Repair.
October 2010
General Evaluation Procedures
1-9
Section 1 General Evaluation
4.
1-10
Surface Manifold Equipment Evaluation
The inspector performing wall-thickness measurements shall perform a sufficient number of measurements on each piece of manifold equipment to ensure that the point of minimum thickness is located. This procedure shall be used for inspecting each assembly subcomponent.
General Evaluation Procedures
October 2010
SECTION Section
12
Preface
Detail Information and Minimum Dimensions Scope This section contains guidelines for evaluating manifold equipment with the following types of end connections: • Figure 2202 • Figure 2002 • Figure 1502 • Figure 1002 • Figure 602 • Halliburton BIG INCH®
Visual Examination Union Threads
October 2010
1.
Clean the threads to remove dirt, oil, grease, or other material that could inhibit visual examination.
2.
Use a wire brush to remove any surface rust from the hammer-nut threads and union-thread halves.
3.
Use a thread-form gauge to inspect the threads for damage or excessive corrosion. See Table Table 16.2 (Page 16-3) for thread-form gauge part numbers. The same thread-form gauge can be used with a wing nut internal thread and a female union external thread. • If minor damage exists (small dents or burrs), dress the threads with a hand file to remove any raised material from the thread surface. Surface discoloration or light pitting is acceptable. Detail Information
2-1
Section 2 Detail Information
Surface Manifold Equipment Evaluation
• If major damage exists, reject the equipment. Major damage includes — Corrosion that has altered the thread profile — Flattened, galled, torn, or abraded threads — Stretched or “pulled” threads (threads that lean to one side rather than being perpendicular to the thread’s axis) Important
Render all rejected equipment inoperable, and discard it.
Seal Pockets, Seal Surfaces, O-Ring Grooves, and Ball Races 1.
Remove all seals and O-rings.
2.
Clean the seal pockets, seal surfaces, O-ring grooves, and ball races.
3.
Inspect all surfaces to determine whether corrosion, erosion, or damage has altered the original surfaces and configuration. — Remove surface rust or scale by hand-polishing the surface with 240-grit abrasive. — If corrosion appears to be too deep to remove by hand-polishing and you have doubts about whether the equipment should be rejected, proceed with the hydrostatic pressure test for final determination.
Important 4.
Ball races must be free of brinelling, indentations, excessive wear, and pitting.
Reject any equipment in which the back shoulder dimension of the seal pocket is smaller than the minimum dimension listed on the minimum dimension data page.
Male Union Ends
2-2
1.
Check male union ends for dents in the following areas: • On the flat packing faces • Where the spherical surface intersects the flat packing face
2.
Reject all union ends with dents that are deep enough to allow leakage. If you have doubts about whether the equipment should be rejected, proceed with the hydrostatic pressure test for final determination.
3.
Render all rejected union ends inoperable and discard them.
Detail Information
October 2010
Surface Manifold Equipment Evaluation
Section 2 Detail Information
Material Loss 1.
Inspect the inside surfaces of equipment for material loss. Material loss can be the result of • Corrosion (surface scale or pitting) • Erosion from abrasive fluids • Erosion from turbulence
2.
Grind or machine all irregularities to a smooth surface.
3.
Note
If machining is used, ensure that the machined ID is within 0.005 in. TIR of the union or hub OD.
Caution
When dressing equipment with a grinder, remove as little material as possible to achieve the required contour. Removing more material than necessary will reduce the remaining wall thickness, and therefore, reduce the service life of the equipment.
Examine the wall thickness to ensure that it meets the minimum dimension. (See Page 1-9 to determine how to measure wall thickness; see the data pages for minimum dimensions.)
Weld Areas Welding can cause variations in both material composition and metallurgical conditions. The variations accelerate corrosion on the inside surface of the weld. The corrosion often appears as rings or grooves and must be removed before the wall thickness can be determined. 1.
Remove the corrosion rings or grooves with a rotary hand grinder or by machining (Step 2 above) until bright metal appears.
2.
Measure the remaining wall thickness to determine if it meets the minimum dimensions. (See Page 1-9 to determine how to measure wall thickness; see the data pages for minimum dimensions.) • If the wall thickness meets the acceptance criteria, hand-grind the edges of the corroded areas to create a smooth surface between these enlarged areas and the existing tube walls. • If the wall thickness does not meet the acceptance criteria, reject the equipment, render it inoperable, and discard it.
Inspection for Defects 1.
After removing all internal irregularities according to the above procedures, perform magnetic particle inspection (MT) according to Halliburton specification 70.94154. Inspect the inside surfaces from which the irregularities were removed. If the item of DME is one with the end connection welded to the main tube or body of the DME, inspect the inside surfaces from the face of the end connection to 1 in. past the weld. Also inspect all outside surfaces from the end face of the connection to 2.5 in. past the last machined element of the end connection. Ensure that the shoulder of
October 2010
Detail Information
2-3
Section 2 Detail Information
Surface Manifold Equipment Evaluation
every male union sub where the wing nut or segments locate is inspected. Inspect for both longitudinal and circumferential defects. 2.
For all other items of DME that did not require removal of internal irregularities, MT inspection shall also be conducted. The portion of each item of DME that shall be inspected is the outside surface of each piping connection (union, BIG INCH®, etc) and the outside surface of the remainder of the item of DME that is within a length of 2.5 in. past the last machined element of the end connection. Ensure that the shoulder of every male union sub where the wing nut or segments locate is inspected. Inspect for both circumferential and longitudinal defects.
Hammer-Nut Lugs and Threads 1.
Inspect the condition of the hammer-nut lugs. If the lug-end surface is smaller than 0.25 in., perform one of the following: • Dress the lug to conform to Halliburton engineering specification 425.52103. • Replace the hammer-nut. • Render the equipment inoperable and discard it.
2.
Inspect the hammer-nut threads (Page 2-1).
Retainer Segments 1.
Remove the retaining ring that holds the segments together. The ring is located behind the hammer-nut.
2.
Remove the three segments from the assembly.
3.
Clean each segment.
4.
Inspect each segment for cracks, distortion, excessive wear, or corrosion.
5.
Reject segments that have • Cracks of any length • Visible distortion and wear • Excessive corrosion (visible pitting)
6.
Render all rejected segments inoperable, and discard them.
7.
Inspect the retaining ring.
8.
Discard any ring that is sprung or damaged.
9.
Reinstall three segments in each hammer-nut and secure them with an appropriate retaining ring. All three segments shall be made by just one manufacturer.
Pressure Test All manifold equipment must pass the general hydrostatic-pressure test (see Section 1, Page 1-4).
2-4
Detail Information
October 2010
Surface Manifold Equipment Evaluation
Section 2 Detail Information
Wall-Thickness Measurement Wall thickness must be measured according to the procedure described in Section 1 (Page 1-9). All equipment must meet or exceed the minimum wall-thickness dimensions specified in the wall-thickness data sheets at the end of this section. Caution
October 2010
Always use an ultrasonic thickness tester or a calibrated measuring instrument to measure wall thickness. Never use OD and ID measurements to calculate wall thickness. Doing so can result in a calculated wall thickness that is larger than the true wall thickness when the OD and ID are not concentric.
Detail Information
2-5
Section 2 Detail Information
2-6
Detail Information
Surface Manifold Equipment Evaluation
October 2010
SECTION Section
13
Preface
Swivel Joints and Steel Rotary Hoses Data Sheets This section contains the following information for swivel joints: • Illustration • Minimum dimensions • Tube-wall minimum dimensions To locate a data sheet for a specific item, refer to the Table of Contents in the front of this manual.
October 2010
Swivel Joints/Steel Rotary Hoses
3-1
Section 3 Swivel Joints/Steel Rot. Hoses
Surface Manifold Equipment Evaluation
1 1/2-in. Figure 1502 Long-Sweep, Style 50 (15,000-psi Working Pressure)
Table 3.1—1 1/2-in. Figure 1502 Long-Sweep Swivel Joint—Style 50 (15,000-psi Working Pressure) A in. (mm)
B1 and B2 in. (mm)
C in. (mm)
D in. (mm)
Nominal New
1.19 (30.2)
0.44 (11.2)
0.64 (16.3)
0.47 (11.9)
Minimum
1.05 (26.7)
0.28 (7.1)
0.50 (12.7)
0.33 (8.4)
Dimensions
Applicable Part Numbers 252.11197 (100011205)
3-2
—
Swivel Joints/Steel Rotary Hoses
—
—
—
October 2010
Surface Manifold Equipment Evaluation
Section 3 Swivel Joints/Steel Rot. Hoses
1 1/2-in. Figure 1502 Long-Sweep Swivel Joint—Style 10 (15,000-psi Working Pressure)
Table 3.2—1 1/2-in. Figure 1502 Long-Sweep Swivel Joint—Style 10 (15,000-psi Working Pressure) B1 and B2 in. (mm)
C1 and C2 in. (mm)
D1 and D2 in. (mm)
Nominal New
0.44 (11.2)
0.64 (16.3)
0.47 (11.9)
Minimum
0.28 (7.1)
0.50 (12.7)
0.33 (8.4)
Dimensions
Applicable Part Numbers 252.11196 (100011204) October 2010
—
—
—
Swivel Joints/Steel Rotary Hoses
3-3
Section 3 Swivel Joints/Steel Rot. Hoses
Surface Manifold Equipment Evaluation
2-in. (1.25-in. Bore) Figure 2202 Long-Sweep Swivel Joint—Style 50 (15,000-psi Working Pressure, Sour Service)
Table 3.3—2-in. (1.25-in. Bore) Figure 2202 Long-Sweep Swivel Joint—Style 50 (15,000-psi Working Pressure, Sour Service) A in. (mm)
B1 and B2 in. (mm)
C in. (mm)
D in. (mm)
Nominal New
1.19 (30.2)
0.66 (16.8)
0.64 (16.3)
0.28 (7.1)
Minimum
1.07 (27.2)
0.52 (13.2)
0.39 (9.9)
0.16 (4.1)
Dimensions
Applicable Part Numbers 41.2105 (101211317)
3-4
41.2205 (100017741)
Swivel Joints/Steel Rotary Hoses
—
—
—
October 2010
Section 3 Swivel Joints/Steel Rot. Hoses
Surface Manifold Equipment Evaluation
2-in. (1.25-in. Bore) Figure 2202 Long-Sweep Swivel Joint—Style 10 (15,000-psi Working Pressure, Sour Service)
Table 3.4—2-in. (1.25-in. Bore) Figure 2202 Long-Sweep Swivel Joint—Style 10 (15,000-psi Working Pressure, Sour Service) B1 and B2 in. (mm)
C1 and C2 in. (mm)
D1 and D2 in. (mm)
Nominal New
0.66 (16.8)
0.64 (16.3)
0.28 (7.1)
Minimum
0.52 (13.2)
0.39 (9.9)
0.16 (4.1)
Dimensions
Applicable Part Numbers 41.2106 (101015709) October 2010
41.2206 (100017743)
—
— Swivel Joints/Steel Rotary Hoses
3-5
Section 3 Swivel Joints/Steel Rot. Hoses
Surface Manifold Equipment Evaluation
2-in. (1.3-in. Bore) Figure 2002 Long-Sweep Swivel Joint—Style 50 (20,000-psi Working Pressure)
Table 3.5—2-in. (1.3-in. Bore) Figure 2002 Long-Sweep Swivel Joint—Style 50 (20,000-psi Working Pressure) A in. (mm)
B1 and B2 in. (mm)
C in. (mm)
D in. (mm)
Nominal New
1.16 (29.4)
0.66 (16.8)
0.64 (16.3)
0.25 (6.4)
Minimum
1.07 (27.2)
0.52 (13.2)
0.42 (10.07)
0.16 (4.1)
Dimensions
Applicable Part Numbers 41.3358 (101220381)
3-6
41.2301 (100017744)
Swivel Joints/Steel Rotary Hoses
—
—
—
October 2010
Section 3 Swivel Joints/Steel Rot. Hoses
Surface Manifold Equipment Evaluation
2-in. (1.3-in. Bore) Figure 2002 Long-Sweep Swivel Joint—Style 100 (20,000-psi Working Pressure)
Table 3.6—2-in. (1.3-in. Bore) Figure 2002 Long-Sweep Swivel Joint—Style 100 (20,000-psi Working Pressure) B1, B2, and B3 in. (mm)
C1 and C2 in. (mm)
D1 and D2 in. (mm)
Nominal New
0.66 (16.8)
0.64 (16.3)
0.25 (6.4)
Minimum
0.52 (13.2)
0.42 (10.07)
0.16 (4.1)
Dimensions
Applicable Part Numbers 41.33502 — October 2010
41.23030 (101232628)
—
—
Swivel Joints/Steel Rotary Hoses
3-7
Section 3 Swivel Joints/Steel Rot. Hoses
Surface Manifold Equipment Evaluation
2-in. (1.3-in. Bore) Figure 2002 Long-Sweep Swivel Joint—Style 10 (20,000-psi Working Pressure)
Table 3.7—2-in. (1.3-in. Bore) Figure 2002 Long-Sweep Swivel Joint—Style 10 (20,000-psi Working Pressure) B1 and B2 in. (mm)
C1 and C2 in. (mm)
D1 and D2 in. (mm)
Nominal New
0.66 (16.8)
0.64 (16.3)
0.25 (6.4)
Minimum
0.52 (13.2)
0.42 (10.07)
0.16 (4.1)
Dimensions
Applicable Part Numbers 41.3359 (101220384)
3-8
Swivel Joints/Steel Rotary Hoses
41.2302 (100017745)
—
—
October 2010
Section 3 Swivel Joints/Steel Rot. Hoses
Surface Manifold Equipment Evaluation
2-in. Figure 1502 Long-Sweep Swivel Joint—Style 50 (15,000-psi Working Pressure)
Table 3.8—2-in. Figure 1502 Long-Sweep Swivel Joint—Style 50 (15,000-psi Working Pressure) B1 and B2 C C D (all) (SPM only) (except SPM) (SPM only) in. (mm) in. (mm) in. (mm) in. (mm)
Dimensions
A (all) in. (mm)
B1 and B2 (except SPM) in. (mm)
Nominal New
1.06 (26.9)
0.44 (11.2)
0.69 (17.5)
0.48 (12.2)
0.48 (12.2)
0.34 (8.6)
Minimum
1.00 (25.4)
0.33 (8.4)
0.41 (10.4)
0.36 (9.1)
0.37 (9.4)
0.27 (6.9)
—
—
—
Applicable Part Numbers 41.5254 41.5282 (100001336) (100017802) (FMC or SPM) October 2010
497.5254 (101008867)
—
Swivel Joints/Steel Rotary Hoses
3-9
Section 3 Swivel Joints/Steel Rot. Hoses
Surface Manifold Equipment Evaluation
2-in. Figure 1502 Long-Sweep Swivel Joint—Style 60 (15,000-psi Working Pressure)
Table 3.9—2-in. Figure 1502 Long-Sweep Swivel Joint—Style 60 (15,000-psi Working Pressure) B in. (mm)
C1 and C2 in. (mm)
D1 and D2 in. (mm)
Nominal New
0.44 (11.2)
0.48 (12.2)
0.34 (8.6)
Minimum
0.33 (8.4)
0.36 (9.1)
0.27 (6.9)
Dimensions
Applicable Part Numbers 41.5243 (100001332)
3-10
Swivel Joints/Steel Rotary Hoses
41.5284 (100017804)
497.5243 (101008398)
—
October 2010
Section 3 Swivel Joints/Steel Rot. Hoses
Surface Manifold Equipment Evaluation
2-in. Figure 1502 Long-Sweep Swivel Joint—Style 10 (15,000-psi Working Pressure)
Table 3.10—2-in. Figure 1502 Long-Sweep Swivel Joint—Style 10 (15,000-psi Working Pressure) B1 and B2 (except SPM) in. (mm)
B1 and B2 (SPM only) in. (mm)
Nominal New
0.44 (11.2)
0.69 (17.5)
0.48 (12.2)
0.48 (12.2)
0.34 (8.6)
Minimum
0.33 (8.4)
0.41 (10.4)
0.36 (9.1)
0.37 (9.4)
0.27 (6.9)
—
—
Dimensions
C1 and C2 C1 and C2 (except SPM) (SPM only) in. (mm) in. (mm)
D1 and D2 (all) in. (mm)
Applicable Part Numbers 41.5244 (100001333) (FMC or SPM) October 2010
41.5281 (100017801)
497.5244 (100063311)
—
Swivel Joints/Steel Rotary Hoses
3-11
Section 3 Swivel Joints/Steel Rot. Hoses
Surface Manifold Equipment Evaluation
2-in. Figure 1502 Long-Sweep Swivel Joint—Style 100 (15,000-psi Working Pressure)
Table 3.11—2-in. Figure 1502 Long-Sweep Swivel Joint—Style 100 (15,000-psi Working Pressure) B1, B2, and B3 in. (mm)
C1 and C2 in. (mm)
D1 and D2 in. (mm)
Nominal New
0.44 (11.2)
0.48 (12.2)
0.34 (8.6)
Minimum
0.33 (8.4)
0.36 (9.1)
0.27 (6.9)
Dimensions
Applicable Part Numbers 41.5248 (100017795) 3-12
Swivel Joints/Steel Rotary Hoses
41.5285 —
497.5248 —
— October 2010
Section 3 Swivel Joints/Steel Rot. Hoses
Surface Manifold Equipment Evaluation
2-in. Figure 1502 Long-Sweep Swivel Joint with 3-in. × 2-in. Wing Nuts—Style 100 (15,000-psi Working Pressure)
Table 3.12—2-in. Figure 1502 Long-Sweep Swivel Joint with 3-in. × 2-in. Wing Nuts—Style 100 (15,000-psi Working Pressure) B1, B2, and B3 in. (mm)
C1 and C2 in. (mm)
C3 in. (mm)
D1 in. (mm)
D2 in. (mm)
Nominal New
0.44 (11.2)
—
0.48 (12.2)
0.50 (12.7)
0.34 (8.6)
Minimum
0.33 (8.4)
0.47 (18.0)
0.36 (9.1)
0.40 (10.2)
0.27 (6.9)
—
—
Dimensions
Applicable Part Numbers 41.5249 (100017796)
October 2010
41.5286 (100017805)
497.5249 —
—
Swivel Joints/Steel Rotary Hoses
3-13
Section 3 Swivel Joints/Steel Rot. Hoses
Surface Manifold Equipment Evaluation
2-in. Figure 1502 Long-Sweep Swivel Joint—Style 10 (15,000-psi Working Pressure)
Table 3.13—2-in. Figure 1502 Long-Sweep Swivel Joint—Style 10 (15,000-psi Working Pressure) A in. (mm)
B1 and B2 in. (mm)
C in. (mm)
D in. (mm)
Nominal New
1.06 (26.9)
0.44 (11.2)
0.48 (12.2)
0.34 (8.6)
Minimum
1.00 (25.4)
0.33 (8.4)
0.36 (9.1)
0.27 (6.9)
Dimensions
Applicable Part Numbers 41.5251 (100001335) 3-14
—
Swivel Joints/Steel Rotary Hoses
—
—
—
October 2010
Section 3 Swivel Joints/Steel Rot. Hoses
Surface Manifold Equipment Evaluation
2-in. Figure 1502 Long-Sweep Swivel Joint with 3-in. Wing Nut × 2-in. Thread—Style 50 (15,000-psi Working Pressure)
Table 3.14—2-in. Figure 1502 Long-Sweep Swivel Joint with 3-in. Wing Nut × 2-in. Thread—Style 50 (15,000-psi Working Pressure) A in. (mm)
B1 and B2 in. (mm)
C1 and C2 in. (mm)
D in. (mm)
Nominal New
1.06 (26.9)
0.44 (11.2)
—
0.50 (12.7)
Minimum
1.00 (25.4)
0.33 (8.4)
0.47 (11.9)
0.40 (10.2)
Dimensions
Applicable Part Numbers 41.5257 (100001338) October 2010
41.5283 (100011876)
497.5257 (101017154)
—
—
Swivel Joints/Steel Rotary Hoses
3-15
Section 3 Swivel Joints/Steel Rot. Hoses
Surface Manifold Equipment Evaluation
3-in. Figure 1502 Long-Sweep Swivel Joint—Style 50 (15,000-psi Working Pressure)
Table 3.15—3-in. Figure 1502 Long-Sweep Swivel Joint—Style 50 (15,000-psi Working Pressure) A (all) in. (mm)
B1 and B2 (except SPM) in. (mm)
B1 and B2 (SPM only) in. (mm)
C (except SPM) in. (mm)
C (SPM only) in. (mm)
D (all) in. (mm)
Nominal New
1.19 (30.2)
0.54 (13.7)
0.75 (19.0)
0.67 (17.0)
0.73 (18.5)
0.50 (12.7)
Minimum
1.09 (27.7)
0.42 (10.7)
0.56 (14.2)
0.47 (11.9)
0.54 (13.7)
0.40 (10.2)
Dimensions
Applicable Part Numbers 41.5301 (100001339) (FMC or SPM)
3-16
41.53110 (100001342)
41.53210 (100009927)
Swivel Joints/Steel Rotary Hoses
41.53810 —
497.5301 (101017155)
—
October 2010
Section 3 Swivel Joints/Steel Rot. Hoses
Surface Manifold Equipment Evaluation
3-in. Figure 1502 Long-Sweep Swivel Joint—Style 10 (15,000-psi Working Pressure)
Table 3.16—3-in. Figure 1502 Long-Sweep Swivel Joint—Style 10 (15,000-psi Working Pressure) B1 and B2 (except SPM) in. (mm)
B1 and B2 (SPM only) in. (mm)
C1 and C2 (except SPM) in. (mm)
C1 and C2 (SPM only) in. (mm)
D1 and D2 (all) in. (mm)
Nominal New
0.54 (13.7)
0.75 (19.0)
0.67 (17.0)
0.73 (18.5)
0.50 (12.7)
Minimum
0.42 (10.7)
0.56 (14.2)
0.47 (11.9)
0.54 (13.7)
0.40 (10.2)
41.53820 —
497.5302 101015747
Dimensions
Applicable Part Numbers 41.5302 (100001341) (FMC or SPM) October 2010
41.53120 (100001343)
41.53220 (100009926)
Swivel Joints/Steel Rotary Hoses
3-17
Section 3 Swivel Joints/Steel Rot. Hoses
Surface Manifold Equipment Evaluation
3-in. Figure 1502 Swivel Joint—Style 20 (15,000-psi Working Pressure)
Table 3.17—3-in. Figure 1502 Swivel Joint—Style 20 (15,000-psi Working Pressure) A in. (mm)
C in. (mm)
D in. (mm)
Nominal New
1.19 (30.2)
0.67 (17.0)
0.50 (12.7)
Minimum
1.09 (27.7)
0.47 (11.9)
0.40 (10.2)
Dimensions
Applicable Part Numbers 41.53040 —
3-18
Swivel Joints/Steel Rotary Hoses
—
—
—
October 2010
Section 3 Swivel Joints/Steel Rot. Hoses
Surface Manifold Equipment Evaluation
3-in. Figure 1502 Long-Sweep Swivel Joint—Style 30 (15,000-psi Working Pressure)
Table 3.18—3-in. Figure 1502 Long-Sweep Swivel Joint—Style 30 (15,000-psi Working Pressure) Dimensions
A in. (mm)
B in. (mm)
C in. (mm)
D in. (mm)
Nominal New
1.19 (30.2)
0.54 (13.7)
0.67 (17.0)
0.50 (12.7)
Minimum
1.09 (27.7)
0.42 (10.7)
0.47 (11.9)
0.40 (10.2)
Applicable Part Numbers 41.53130 (100017809)
October 2010
—
—
—
—
Swivel Joints/Steel Rotary Hoses
3-19
Section 3 Swivel Joints/Steel Rot. Hoses
Surface Manifold Equipment Evaluation
3-in. Figure 1502 Long-Sweep Swivel Joint—Style 100 (15,000-psi Working Pressure)
Table 3.19—3-in. Figure 1502 Long-Sweep Swivel Joint—Style 100 (15,000-psi Working Pressure) B1, B2, and B3 in. (mm)
C1 and C2 in. (mm)
D1 and D2 in. (mm)
Nominal New
0.54 (13.7)
0.67 (17.0)
0.50 (12.7)
Minimum
0.42 (10.7)
0.47 (11.9)
0.40 (10.2)
Dimensions
Applicable Part Numbers 41.53830 (100017810)
3-20
Swivel Joints/Steel Rotary Hoses
—
—
—
October 2010
Section 3 Swivel Joints/Steel Rot. Hoses
Surface Manifold Equipment Evaluation
1.3-in. Swivel Joint, 2-in. Figure 1502 Nut × 1.3-in. BIG INCH® (15,000-psi Working Pressure)
Table 3.20—1.3-in. Swivel Joint, 2-in. Figure 1502 Nut × 1.3-in. BIG INCH® (15,000-psi Working Pressure) - Part Number 100063359 (498.56041) Dim.
A B C D E F G H I J in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm)
Nominal 0.42 to0 .76 New (10.7 to 19.3) Minimum
October 2010
0.36 (9.1)
0.97 (24.6)
1.40 (35.6)
1.40 (35.6)
1.22 (31.0)
1.22 (31.0)
0.24 (6.1)
0.37 (9.4)
0.24 (6.1)
0.34 (8.6)
0.58 (14.7)
0.72 (18.3)
0.72 (18.3)
0.72 (18.3)
0.72 (18.3)
0.15 (3.8)
0.28 (7.1)
0.15 (3.8)
0.27 (6.9)
Swivel Joints/Steel Rotary Hoses
3-21
Section 3 Swivel Joints/Steel Rot. Hoses
Surface Manifold Equipment Evaluation
2-in. Figure 1502 Steel Hose Assembly (15,000-psi Working Pressure, 2.5-in. Diameter Straight Side Sections)
Table 3.21—2-in. Figure 1502 Steel Hose Assembly (15,000-psi Working Pressure, 2.5-in. Diameter Straight Side Sections) Dimensions
A1, A2, A3, and A4 in. (mm)
B1 and B2 in. (mm)
C in. (mm)
D in. (mm)
E in. (mm)
Part No. 41.52340 (100001330) supplied by FMC Nominal New
0.44 (11.2)
0.38 (9.6)
0.48 (12.2)
0.34 (8.6)
1.06 (26.9)
Minimum
0.33 (8.4)
0.32 (8.1)
0.36 (9.1)
0.27 (6.9)
1.00 (25.4)
Part No. 41.52340 (100001330) supplied by SPM
3-22
Nominal New
0.69 (17.5)
0.38 (9.6)
0.48 (12.2)
0.34 (8.6)
1.06 (26.9)
Minimum
0.41 (10.4)
0.35 (8.9)
0.37 (9.4)
0.27 (6.9)
1.00 (25.4)
Swivel Joints/Steel Rotary Hoses
October 2010
Section 3 Swivel Joints/Steel Rot. Hoses
Surface Manifold Equipment Evaluation
2-in. Figure 1502 Steel Hose Assembly (15,000-psi Working Pressure, 3.0-in. Diameter Straight Side Sections)
Table 3.22—2-in. Figure 1502 Steel Hose Assembly (15,000-psi Working Pressure, 3.0-in. Diameter Straight Side Sections) Dimensions
A1, A2, A3, and A4 B1 and B2 in. (mm) in. (mm)
C in. (mm)
D in. (mm)
E in. (mm)
Nominal New
0.44 (11.2)
0.56 (14.2)
0.48 (12.2)
0.34 (8.6)
1.06 (26.9)
Minimum
0.33 (8.4)
0.38 (9.6)
0.36 (9.1)
0.27 (6.9)
1.00 (25.4)
—
—
Applicable Part Numbers 41.5288 (100017806)
October 2010
—
—
—
Swivel Joints/Steel Rotary Hoses
3-23
Section 3 Swivel Joints/Steel Rot. Hoses
Surface Manifold Equipment Evaluation
2-in. Figure 1502 Steel Hose Assembly (15,000-psi Working Pressure, 2.62-in. Diameter Straight Side Sections)
Table 3.23—2-in. Figure 1502 Steel Hose Assembly (15,000-psi Working Pressure, 2.62-in. Diameter Straight Side Sections) Dimensions
A1, A2, A3, and A4 B1 and B2 in. (mm) in. (mm)
C in. (mm)
D in. (mm)
E in. (mm)
Part No. 425.5234 (100007348)
3-24
Nominal New
0.44 (11.2)
0.38 (9.6)
0.48 (12.2)
0.34 (8.6)
1.06 (26.9)
Minimum
0.33 (8.4)
0.32 (8.1)
0.36 (9.1)
0.27 (6.9)
1.00 (25.4)
Swivel Joints/Steel Rotary Hoses
October 2010
SECTION Section
14
Preface
Discharge Joints Data Sheets This section contains the following information for discharge joints: • Illustrations • Minimum dimensions • Tube-wall minimum dimensions To locate a data sheet for a specific item, refer to the Table of Contents in the front of this manual.
October 2010
Discharge Joints
4-1
Surface Manifold Equipment Evaluation
Section 4 Discharge Joints
1 1/2-in. Figure 1502 Straight Discharge Joint (15,000-psi Working Pressure)
Table 4.1—1 1/2-in. Figure 1502 Straight Discharge Joint (15,000-psi Working Pressure) A in. (mm)
B in. (mm)
C in. (mm)
D in. (mm)
Nominal New
0.47 (11.9)
0.64 (16.3)
0.28 (7.1)
1.19 (30.2)
Minimum
0.33 (8.4)
0.50 (12.7)
0.20 (5.1)
1.05 (26.7)
Dimensions
4-2
Applicable Part Nos.
Length, in. (cm)
252.11215 (100011212)
60.0 (152.4)
252.11216 (100011213)
120.0 (304.8)
252.11231 (100049214)
24.0 (61.0)
Discharge Joints
October 2010
Surface Manifold Equipment Evaluation
Section 4 Discharge Joints
1 1/2-in. (Machined 3.12-in. OD) Figure 1502 Straight Discharge Joint (15,000-psi Working Pressure)
Table 4.2—1 1/2-in. Figure 1502 Straight Discharge Joint (15,000-psi Working Pressure)
October 2010
Dimensions
A in. (mm)
B in. (mm)
C in. (mm)
D in. (mm)
Nominal New
0.47 (11.9)
0.64 (16.3)
0.90 (22.9)
1.19 (30.2)
Minimum
0.33 (8.4)
0.50 (12.7)
0.52 (13.2)
1.05 (26.7)
Applicable Part Nos.
Length, in. (cm)
252.11229 (100049213)
13.0 (33.0)
Discharge Joints
4-3
Surface Manifold Equipment Evaluation
Section 4 Discharge Joints
2-in. (1.25-in. Bore) Figure 2202 Straight Discharge Joint for Sour Service (15,000-psi Working Pressure)
Table 4.3—2-in. (1.25-in. Bore) Figure 2202 Straight Discharge Joint for Sour Service (15,000-psi Working Pressure) A in. (mm)
B in. (mm)
C in. (mm)
D in. (mm)
Nominal New
0.28 (7.1)
0.67 (17.0)
0.56 (14.2)
1.19 (30.2)
Minimum
0.16 (4.1)
0.55 (14.0)
0.44 (11.2)
1.07 (27.2)
Dimensions
4-4
Applicable Part Nos.
Length, in. (cm)
425.57126 (101017058)
58.2 (147.8)
425.57127 (101017059)
75.75 (192.4)
425.57128 (101017060)
157 (398.8)
425.57129
260 (660.4)
Discharge Joints
October 2010
Surface Manifold Equipment Evaluation
Section 4 Discharge Joints
2-in. (1.3-in. Bore) Figure 2002 Straight Discharge Joint (20,000-psi Working Pressure)
Table 4.4—2-in. (1.3-in. Bore) Figure 2002 Straight Discharge Joint (20,000-psi Working Pressure)
October 2010
Dimensions
A in. (mm)
B in. (mm)
C in. (mm)
D in. (mm)
Nominal New
0.25 (6.4)
0.64 (16.3)
0.53 (13.5)
1.16 (29.5)
Minimum
0.16 (4.1)
0.55 (14.0)
0.44 (11.2)
1.07 (27.2)
Applicable Part Nos.
Length, in. (cm)
425.53129
7.0 (17.8)
425.53131
24.0 (61.0)
425.80027
36.0 (91.4)
425.53132 (101220375)
52.0 (132.1)
425.53133 (101220387)
96.0 (243.8)
425.53141
156.0 (396.2)
425.53139 (101220377)
180.0 (457.2)
425.53138
240.0 (609.6)
Discharge Joints
4-5
Surface Manifold Equipment Evaluation
Section 4 Discharge Joints
2-in. (2.62-in. OD) Figure 1502 Straight Discharge Joint with Detachable Nut (15,000-psi Working Pressure)
Table 4.5—2-in. (2.62-in. OD) Figure 1502 Straight Discharge Joint with Detachable Nut (15,000-psi Working Pressure) A in. (mm)
B in. (mm)
C in. (mm)
D in. (mm)
Nominal New
0.38 (8.6)
0.48 (12.2)
0.375 (9.52)
1.06 (26.9)
Minimum
0.27 (6.9)
0.36 (9.1)
0.32 (8.1)
1.00 (25.4)
Dimensions
4-6
Part No. (Butt Welded with Weld Bead)
Length in. (cm)
Part Number Turned at Weld OD (No Weld Bead)
425.20437 (100011912)
36.0 (91.4)
101229047
425.20439 (101208434)
54.0 (137.2)
101229078
425.20441 (100011913)
68.0 (172.7)
101229079
425.20444 (100011914)
94.0 (238.8)
101229080
425.20448 (100059896)
111.0 (281.9)
101229081
425.20449 (100011915)
124.0 (315)
101229082
425.20453 (100059897)
142.0 (360.7)
101229083
425.20452 (100011916)
171.0 (434.3)
101229084
425.20454 (100011917)
184.0 (467.4)
101229085
425.20455 (101208433)
240.0 (609.6)
101229086
—
364.0 (924.6)
101413615
Discharge Joints
October 2010
Surface Manifold Equipment Evaluation
Section 4 Discharge Joints
2-in. Figure 1502 Straight Discharge Joint (15,000-psi Working Pressure)
Table 4.6—2-in. Figure 1502 Straight Discharge Joint (15,000-psi Working Pressure) A in. (mm)
B in. (mm)
C in. (mm)
D in. (mm)
Nominal
0.34 (8.6)
0.64 (16.3)
0.37 (9.4)
1.06 (26.9)
Minimum
0.27 (6.9)
0.56 (14.2)
0.26 (6.6)
1.00 (25.4)
Dimensions
October 2010
Applicable Part Nos.
Applicable Part Nos.
Part No.
Length
Part No.
Length
425.55511 (100003267)
18.0 (46.0)
425.55503 (100011924)
88.0 (224.0)
425.55500 (100003261)
28.5 (72.0)
425.55504 (100011925)
94.0 (239.0)
101407862
33.2 (84.3)
425.55505 (100059904)
111.0 (282.0)
425.55514 (100003268)
36.0 (91.0)
425.55506 (100003264)
124.0 (315.00
101407861
38.35 (97.4)
425.55507 (100003265)
142.0 (361.0)
425.55515 (100003269)
42.0 (107.0)
425.55508 (100003266)
171.0 (434.0)
425.55501 (100003262)
54.0 (137.0)
425.55509 (100008203)
184.0 (467.0)
425.55502 (100003263)
68.0 (173.0)
425.55525 (100059905)
288.0 (732.0)
425.55517 (100011926)
72.0 (183.0)
425.55519 (120133379)
360.0 (914.0)
Discharge Joints
4-7
Section 4 Discharge Joints
Surface Manifold Equipment Evaluation
2-in. (2.75-in. OD) Figure 1502 Straight Discharge Joint (15,000-psi Working Pressure)
Table 4.7—2-in. (2.75-in. OD) Figure 1502 Straight Discharge Joint (15,000-psi Working Pressure) Dimensions Nominal Minimum
4-8
A in. (mm)
B in. (mm)
C in. (mm)
D in. (mm)
0.34 (8.6)
0.48 (12.2)
0.44 (11.1)
1.06 (26.9)
0.27 (6.9)
0.36 (9.1)
0.34 (8.6)
1.00 (25.4)
Applicable Part Nos.
Applicable Part Nos.
Part No.
Length
Part No.
Length
498.72006 (100063383)
6.0 (15.2)
498.72013
20.1 (51.1)
498.72011 (100063387)
6.64 (16.9)
498.72005 (100063382)
22.91 (58.2)
498.72002 (100012130)
7.0 (17.8)
498.72049 (100012132)
24.71 (62.7)
425.55518 (101012399)
7.0 (17.8)
498.72019
26.56 (67.5)
498.72001 (100063379)
8.0 (20.3)
498.72507 (100063393)
28.5 (72.4)
498.72016
11.95 (30.3)
498.72018 (100063389)
32.96 (83.7)
498.72017 (100012131)
12.75 (32.4)
498.72096 (100063391)
48.0 (121.9)
498.72030 (100063390)
15.2 (38.6)
498.72015
50.1 (127.3)
498.72035 (120074274)
17.5 (44.4)
498.72003 (100063380)
68.0 (172.7)
498.72014
18.37 (46.7)
498.72240 (100063392)
120.0 (304.8)
Discharge Joints
October 2010
Surface Manifold Equipment Evaluation
Section 4 Discharge Joints
3-in. Figure 602 Straight Discharge Joint (6,000-psi Working Pressure)
Table 4.8—3-in. Figure 602 Straight Discharge Joint (6,000-psi Working Pressure) A in. (mm)
B in. (mm)
C in. (mm)
D in. (mm)
Nominal
0.50 (12.7)
0.69 (17.5)
0.31 (7.9)
1.25 (31.7)
Minimum
0.37 (9.4)
0.56 (14.2)
0.18 (4.6)
1.12 (28.5)
Dimensions
October 2010
Applicable Part Nos.
Applicable Part Nos.
Part No.
Length
Part No.
Length
425.56135 (100059931)
24.0 (61.0)
425.56123 (100059925)
94.0 (238.8)
425.56136 (100059932)
36.0 (91.4)
425.56124 (100059926)
184.0 (467.4)
425.56137 (100059933)
48.0 (121.9)
425.56153 (101208288)
64.0 (162.6)
425.56125 (100059927)
64.0 (162.6)
425.56154 (101208311)
94.0 (238.8)
425.56126 (100059928)
72.0 (182.9)
Discharge Joints
4-9
Surface Manifold Equipment Evaluation
Section 4 Discharge Joints
3-in. Figure 1502 Straight Discharge Joint (15,000-psi Working Pressure)
Table 4.9—3-in. Figure 1502 Straight Discharge Joint (15,000-psi Working Pressure) A in. (mm)
B in. (mm)
C in. (mm)
D in. (mm)
Nominal
0.50 (12.7)
0.80 (20.3)
0.50 (12.7)
1.19 (30.2)
Minimum
0.40 (10.2)
0.70 (17.8)
0.40 (10.2)
1.09 (27.7)
Dimensions
4-10
Applicable Part Nos.
Applicable Part Nos.
Part No.
Length
Part No.
Length
425.56111 (100003270)
24.0 (61.0)
425.56117 (100011929)
64.0 (163.0)
101210201
24.0 (61.0)
425.56113 (100003271)
72.0 (182.9)
101298254
30.0 (76.2)
101210228
72.0 (182.9)
425.56129 (100003272)
36.0 (91.4)
101227774
84.0 (213.4)
101210168
36.0 (91.4)
425.56114 (100011928)
94.0 (239.0)
425.56112 (100011927)
48.0 (122.0)
425.56115 (100059923)
124.0 (315.0)
101619043
55.62 (141.3)
425.56116 (100059924)
184.0 (467.0)
Discharge Joints
October 2010
Surface Manifold Equipment Evaluation
Section 4 Discharge Joints
3-in. Figure 1502 Straight Discharge Joint (15,000-psi Working Pressure)
Table 4.10—3-in. Figure 1502 Straight Discharge Joint (15,000-psi Working Pressure) A in. (mm)
B in. (mm)
C in. (mm)
D in. (mm)
Nominal
0.50 (12.7)
0.80 (20.3)
0.50 (12.7)
1.19 (30.2)
Minimum
0.40 (10.2)
0.70 (17.8)
0.45 (11.4)
1.09 (27.7)
Dimensions
Applicable Part Nos.
Applicable Part Nos.
Part No.
Length
Part No.
Length
425.56161 (100011930)
24.0 (61.0)
101349864
64.38 (163.5)
425.56162 (100009683)
36.0 (91.0)
425.56165 (100011932)
72.0 (183.0)
101349863
38.62 (98.1)
425.56166 (100059937)
94.0 (239.0)
101349865
41.0 (104.1)
101349862
101.12 (256.8)
425.56163 (100011931)
48.0 (122.0)
425.56167 (100059938)
124.0 (315.0)
101349861
55.62 (141.3)
425.56168 (100059939)
184.0 (467.0)
425.56164 (100059936)
64.0 (163.0)
October 2010
Discharge Joints
4-11
Section 4 Discharge Joints
Surface Manifold Equipment Evaluation
3-in. Figure 1502 Straight Discharge Joint with Detachable Nut (15,000-psi Working Pressure—Machined)
Table 4.11—3-in. Figure 1502 Straight Discharge Joint with Detachable Nut (15,000-psi Working Pressure—Machined) A in. (mm)
B in. (mm)
C in. (mm)
Nominal
0.50 (12.7)
0.54 (13.7)
0.67 (17.0) to 0.92 (23.4)
1.19 (30.2)
Minimum
0.40 (10.2)
0.45 (11.4)
0.54 (13.7)
1.09 (27.7)
Dimensions
4-12
D in. (mm)
Applicable Part Nos.
Applicable Part Nos.
Part No.
Length
Part No.
Length
425.56158 (100059935)
24.0 (61.0)
425.56148 (100059934)
18.0 (45.7)
100059930
14.0 (35.6)
Discharge Joints
October 2010
Surface Manifold Equipment Evaluation
Section 4 Discharge Joints
4-in. Figure 602 Straight Discharge Joint (4,500-psi Working Pressure)
Table 4.12—4-in. Figure 602 Straight Discharge Joint (4,500-psi Working Pressure) A in. (mm)
B in. (mm)
C in. (mm)
D in. (mm)
Nominal
0.51 (12.9)
0.75 (19.0)
0.34 (8.6)
1.22 (31.0)
Minimum
0.37 (9.4)
0.61 (15.5)
0.20 (5.1)
1.08 (27.4)
Dimensions
Applicable Part Nos.
Applicable Part Nos.
Part No.
Length
Part No.
Length
425.57175
27.0 (68.6)
425.57194
72.0 (182.9)
425.57174 (100059941)
51.0 (129.5)
425.57173 (101002541) 95.0 (241.3)
425.57195 (100059943)
64.0 (162.6)
425.57172 (101002539) 183.0 (464.8)
October 2010
Discharge Joints
4-13
Surface Manifold Equipment Evaluation
Section 4 Discharge Joints
4-in. Figure 1002 Straight Discharge Joint (10,000-psi Working Pressure)
Table 4.13—4-in. Figure 1002 Straight Discharge Joint (10,000-psi Working Pressure) A in. (mm)
B in. (mm)
C in. (mm)
D in. (mm)
Nominal
0.48 (12.2)
0.68 (17.3)
0.50 (12.7)
1.10 (27.9)
Minimum
0.33 (8.4)
0.53 (13.5)
0.40 (10.2)
0.95 (24.1)
Dimensions
4-14
Applicable Part Nos.
Applicable Part Nos.
Part No.
Length
Part No.
Length
425.57405 (100059952)
36.0 (91.4)
425.57410 (100059955)
96.0 (243.8)
425.57406 (100059953)
51.0 (129.5)
425.57411 (100059956)
123.0 (312.4)
425.57407 (100059954)
60.0 (152.4)
425.57412 (100059957)
183.0 (464.8)
Discharge Joints
October 2010
Surface Manifold Equipment Evaluation
Section 4 Discharge Joints
4-in. Figure 1002 Straight Discharge Joint with Detachable Nut (10,000-psi Working Pressure)
Table 4.14—4-in. Figure 1002 Straight Discharge Joint with Detachable Nut (10,000-psi Working Pressure) A in. (mm)
B in. (mm)
C in. (mm)
D in. (mm)
Nominal
0.51 (12.9)
0.50 (12.7)
0.75 (19.0)
1.12 (28.4)
Minimum
0.36 (9.1)
0.40 (10.2)
0.45 (11.4)
0.97 (24.6)
Dimensions
Applicable Part Nos.
Applicable Part Nos.
Part No.
Length
Part No.
Length
425.57401
6.5 (16.51)
425.57404 (100059951)
24.0 (61.0)
425.57402 (100059950)
12.0 (30.48)
—
—
October 2010
Discharge Joints
4-15
Surface Manifold Equipment Evaluation
Section 4 Discharge Joints
3-in. BIG INCH® Straight Discharge Joint (20,000-psi Working Pressure)
Table 4.15—3-in. BIG INCH® Straight Discharge Joint (20,000-psi Working Pressure) A1 and A2 in. (mm)
B in. (mm)
C in. (mm)
Nominal
0.35 (8.9)
1.25 to 1.5 (31.8 to 38.1)
5.50 to 6.0 (139.7 to 152.4)
Minimum
0.23 (5.8)
1.0 (25.4)
—
Dimensions
Applicable Part Nos.
4-16
Part No.
Length
Part No.
Length
425.57143 (100059940)
12.0 (30.5)
425.57116
66.0 (167.6)
425.57115
24.0 (61.0)
425.55622
83.25 (211.4)
425.56131
35.5 (90.2)
425.57117
126.0 (320.0)
425.57165
39.7 (100.8)
425.57118
246.0 (624.8)
425.57121
54.0 (137.2)
425.57119
366.0 (929.6)
Discharge Joints
October 2010
Surface Manifold Equipment Evaluation
Section 4 Discharge Joints
4-in. BIG INCH® Straight Discharge Joint (15,000-psi Working Pressure)
Table 4.16—4-in. BIG INCH® Straight Discharge Joint (15,000-psi Working Pressure) Dimensions Nominal Minimum
A1 and A2 in. (mm)
B in. (mm)
C in. (mm)
0.45 (11.4) 0.27 (6.9)
1.0 to 1.31 (25.4 to 33.3) 0.90 (22.8)
6.0 to 6.62 (152.4 to 168.1) N/A
Applicable Part Nos. Part No.
Length
Part No.
Length
Part No.
Length
425.55650 (101231865) 498.79012 (101315359) 425.55652 (100059909) (101322625) 498.79024
4.5 (11.4) 6.0 (15.2) 12.0 (30.5) 12.0 (30.5) 22.0 (55.9) 22.62 (57.5) 23.0 (58.4) 24.0 (61.0) 30.0 (76.2)
498.79083
41.25 (104.8) 41.5 (105.4) 43.5 (110.5) 45.25 (107.3) 45.50 (108.0) 48.0 (121.9) 49.5 (125.7) 51.25 (130.2) 53.75 (136.5)
425.55675
101324270
65.0 (165.1) 68.0 (172.7) 72.0 (182.9) 82.0 (208.3) 85.37 (216.8) 91.25 (231.8) 94 (238.8)
425.55677 (101213203) (101324313) 498.79360 (101324333)
125.0 (317.5) 180.0 (457.2)
498.79044 (101315354) 498.79045 498.79046 425.55649 (100059908) (101322616) 425.55657 (100059911) (101322610)
425.55666 101322601 425.55662 425.55663 425.55668 (101231867) 498.79099 498.79102 425.55665
425.55672 (101236980) 425.55664 425.55676 (100059912) 498.79172 498.79183
Table continued on the next page... October 2010
Discharge Joints
4-17
Section 4 Discharge Joints
Surface Manifold Equipment Evaluation
Table 4.16—4-in. BIG INCH® Straight Discharge Joint (15,000-psi Working Pressure) Applicable Part Nos. (Continued) Part No.
Length
Part No.
Length
Part No.
Length
425.55671 (101215159) 498.79064
30.81 (78.3) 32.0 (81.3) 33.25 (84.5) 34.62 (87.9) 35.0 (88.9) 36.0 (91.4)
498.79108
54.0 (137.2) 54.0 (137.2) 55.5 (141.0) 59.5 (151.1) 61.87 (157.1) 62.0 (157.5)
101324342
185.0 (470.0) 245.0 (622.3) 280.0 (711.2) 301.5 (765.8) 365.0 (927.1) 367.5 (933.4)
425.55667 (101611361) 498.79069 (101611360) 498.79070 (101315353) 425.55656 (100059910) (101322607)
425.55673 (101007169) 101322630 425.55661 (101231866) 498.79123 498.79124 (101315355)
425.55679 (100059913) 498.79560 (101315358) 498.79603 (101315357) 425.55669 (101272389) (101324355) 498.79735
101239861
4-18
Discharge Joints
87.25 (221.6)
October 2010
Surface Manifold Equipment Evaluation
Section 4 Discharge Joints
Straight Discharge Joint, 2-in. 1502 Thread Halves Sour Service (10,000-psi Working Pressure) A
B
A
65.0 in.
Table 4.17—Straight Discharge Joint, 2-in. 1502 Thread Halves Sour Service (10,000-psi Working Pressure) A in. (mm)
B in. (mm)
Nominal New
1.06 (26.9)
0.50 (12.7)
Minimum
1.00 (25.4)
0.37 (9.4)
Dimension
Applicable Part No. 100063386 (498.72010)
October 2010
Discharge Joints
4-19
Surface Manifold Equipment Evaluation
Section 4 Discharge Joints
5-in. BIG INCH® Straight Joints (15,000-psi Working Pressure) A
B
C
Table 4.18—5-in. BIG INCH® Straight Joints (15,000-psi Working Pressure) Wall Thickness Part No.
Length (in.)
Working Pressure (psi)
A in. (mm)
B in. (mm)
C in. (mm)
Nom. New
Min.
Nom. New
Min.
Nom. New
Min.
101244789
48.0
15,000
2.50 (63.5)
2.10 (53.3)
1.38 (35.0)
1.00 (25.4)
0.41 (10.4)
0.24 (6.1)
101244790
24.0
15,000
2.50 (63.5)
2.10 (53.3)
1.38 (35.0)
1.00 (25.4)
0.41 (10.4)
0.24 (6.1)
4-20
Discharge Joints
October 2010
Surface Manifold Equipment Evaluation
Section 4 Discharge Joints
7-in. BIG INCH® Straight Discharge Joint (6,000-psi Working Pressure)
Table 4.19—7-in. BIG INCH® Straight Discharge Joint (6,000-psi Working Pressure) A in. (mm)
B in. (mm)
Nominal
0.50 (12.7)
0.75 (19.0)
Minimum
0.33 (8.4)
0.55 (14.0)
Dimensions
Applicable Part Nos.
October 2010
Part No.
Length in. (cm)
425.57201 (101589201)
12.0 (30.5)
101589341
18.0 (45.7)
425.57202 (101866448)
42.0 (106.7)
425.57203 (101866449)
66.0 (167.6)
425.57204 (101866450)
126.0 (320.0)
425.57218
186.0 (472.4)
425.57205
246.0 (624.8)
Discharge Joints
4-21
Section 4 Discharge Joints
4-22
Discharge Joints
Surface Manifold Equipment Evaluation
October 2010
SECTION Section
15
Preface
Lo Torc® Plug Valve Wear Limits Data Sheets This section contains the following information for Lo Torc® plug valve wear limits: • Illustrations • Minimum dimensions • Tube-wall minimum dimensions To locate a data sheet for a specific item, refer to the Table of Contents in the front of this manual.
Visual Examination • Inspect union threads. (See “Visual Examination” on page 2-1.) • Inspect the valve body and adjusting-nut mating threads:
October 2010
1.
Clean to remove dirt, oil, grease, or other materials that could inhibit visual examination.
2.
Using a form gauge, inspect the thread form for the pitch of the thread.
3.
Minor thread damage, such as light corrosion, small dents, or burrs that do not exceed 0.18 in. in length can be dressed with a file or other appropriate hand tool to restore the correct thread profile.
4.
Major thread damage, such as corrosion that has altered the thread profile or damage longer than 0.18 in. in length, shall be cause to reject the valve.
5.
Valves with tapered, threaded connections should have those threads inspected also, as per Steps 3 and 4.
Lo Torc® Plug Valve Wear Limits
5-1
Surface Manifold Equipment Evaluation
Section 5 Lo Torc® Plug Valves
Lo Torc® Plug Valves with Union End Connections (Wear Limits)
Table 5.1—Lo Torc® Plug Valves with Union End Connections Wear Limits Valve Bore Size (in.)
Wall Thickness A in. (mm) Nom. New
Min.
B in. (mm) Nom. New
Min.
C in. (mm) Nom. New
Min.
D in. (mm) Nom. New
1.06 0.59 0.80 0.53 1.19 1.05 0.47 (26.9) (15.0) (20.3) (13.5) (30.2) (26.7) (11.9)
Union Type
Min.
0.33 (8.4)
1 1/2-in. Fig. 1502
Max. Rated Working Pressure (psi)
Part No.
15,000
252.11204 (100011207) 100015519, 100007630, 100049204, 100049206, 101379380
1.00 10,000 0.96 0.64 0.86 0.42 1.06 1.00 (24.4) (16.3) (21.8) (10.7) (26.9) (25.4)
0.34 (8.6)
0.27 (6.9)
2-in. Fig. 1502
15,000
9.12533 (100015491)a 9.12535a 9.1252 (100001010) 9.1277 (100001021) 101222284 9.1282 (100015534)
a
Sour service Note: For plug valve maintenance instructions, see Operating and Maintenance Instructions (Material No. 100001838).
5-2
Lo Torc® Plug Valve Wear Limits
October 2010
Surface Manifold Equipment Evaluation
Section 5 Lo Torc® Plug Valves
Table 5.1—Lo Torc® Plug Valves with Union End Connections Wear Limits (Continued) Valve Bore Size (in.)
1.30
1.75
2.00
3.00
Wall Thickness A in. (mm) Nom. New
Min.
B in. (mm) Nom. New
Min.
C in. (mm) Nom. New
Min.
D in. (mm) Nom. New
Union Type
Min.
Max. Rated Working Pressure (psi)
Part No.
0.97 0.64 0.64 0.51 1.16 1.07 (24.6) (16.3) (16.3) (13.0) (29.4) (27.2)
0.25 (6.4)
0.16 (4.1)
2-in. Fig. 2002
20,000
9.4138 (13573) 101234843 101374442 101401206 101548260
0.97 0.78 0.64 0.55 1.19 1.07 (24.6) (19.8) (16.3) (14.0) (30.2) (27.2)
0.28 (7.1)
0.16 (4.1)
2-in. Fig. 2202
15,000
9.8199a (100015673)
0.84 0.59 0.51 0.42 1.06 1.00 (21.3) (15.0) (13.0) (10.7) (26.9) (25.4)
0.34 (8.6)
0.27 (6.9)
2-in. Fig. 1502
15,000
9.126 (100001014) 9.1263 (100015510) 9.1267 (100009883) 9.12811 (100015532)
0.75 (19.1)
15,000
11.51566 (100015909)
0.50 (12.7)
0.70 (17.8)
0.45 (11.4)
1.19 (30.2)
1.09 (27.7)
0.50 (12.7)
0.40 (10.2)
3-in. Fig. 1502
0.72 0.47 (18.3) (11.9)
0.39 (9.9)
0.31 (7.9)
1.03 0.97 (26.2) (24.6)
0.34 (8.6)
0.27 (6.9)
2-in. Fig. 1502
0.97 (24.6)
0.72 (18.3)
0.45 (11.4)
1.19 (30.2)
0.50 (12.7)
0.40 (10.2)
3-in. Fig. 1502
0.68 0.53 0.67 0.53 1.19 1.09 0.50 0.40 (17.3) (13.5) (17.0) (13.5) (30.2) (27.7) (12.7) (10.2) 0.82 0.72 0.72 0.62 1.19 1.09 0.50 0.40 (20.8) (18.3) (18.3) (15.7) (30.2) (27.7) (12.7) (10.2)
0.45 (11.4)
1.09 (27.7)
0.94 0.62 0.50 0.41 1.12 0.97 0.51 (23.9) (15.7) (12.7) (10.4) (28.4) (24.6) (12.9) 4.00 0.89 0.72 0.50 0.44 1.12 0.97 0.51 (22.6) (18.3) (12.7) (11.2) (28.4) (24.6) (12.9)
0.36 (9.1) 0.36 (9.1)
9.8253 (100001083) 10,000
9.8256a (100001085) 9.82583a (100009759)
10,000
11.51507 (100009958)
3-in. Fig. 602
6,000
11.5089 (100001126)
3-in. Fig. 1502
15,000
11.5028 (100001125) 11.5091 (100015887) 11.5105 (101309881)
6,000
12.3015 (100016011)
10,000
12.6985 (100016114) 12.69855 (100016119)
4-in. Fig. 602 4-in. Fig. 1002
a
Sour service Note: For plug valve maintenance instructions, see Operating and Maintenance Instructions (Material No. 100001838).
October 2010
Lo Torc® Plug Valve Wear Limits
5-3
Section 5 Lo Torc® Plug Valves
Surface Manifold Equipment Evaluation
Lo Torc® Plug Valves with Halliburton BIG INCH® End Connections (Wear Limits)
Table 5.2—Wear Limits—Lo Torc® Plug Valves with Halliburton BIG INCH® End Connections Valve Bore Size (in.)
Wall Thickness at A1 and A2 in. (mm)
Dimension at B1 and B2 in. (mm)
Connection Size
Max. Rated Working Pressure (psi)
Part Numbers
Nominal New
Minimum
Nominal New
Minimum
1.75
0.94 (23.9)
0.58 (14.7)
0.25 (6.4)
0.15 (3.8)
1 7/8-in. BIG INCH
15,000
9.1264 (100001018) 9.1265 (100001019)
1.31
1.09 to1.22 (27.7 to 31.0)
0.98 (24.9)
0.24 (6.1)
0.15 (3.8)
1.3-in. BIG INCH
15,000 20,000 20,000
9.8192a 9.8197 (100001069) 9.8209a
2.56
2.22 (56.4)
1.37 (34.8)
0.35 (8.9)
0.23 (5.8)
3-in. BIG INCH
20,000
11.5153 (100015899) 101324298
a
Sour
5-4
Lo Torc® Plug Valve Wear Limits
October 2010
Surface Manifold Equipment Evaluation
Section 5 Lo Torc® Plug Valves
Table 5.2—Wear Limits—Lo Torc® Plug Valves with Halliburton BIG INCH® End Connections (Continued) Valve Bore Size (in.)
Wall Thickness at A1 and A2 in. (mm)
Dimension at B1 and B2 in. (mm)
Nominal New
Minimum
Nominal New
Minimum
1.19 (30.2)
1.06 (26.9)
0.45 (11.4)
0.27 (6.9)
0.91 (23.1)
0.62 (15.7)
0.90 (22.9)
0.78 (19.8)
1.84 (46.7)
1.38 (35.0)
5.00
2.50
5.25
1.25 (31.8)
3.00
4.00
Connection Size
Max. Rated Working Pressure (psi)
Part Numbers
4-in. BIG INCH
15,000
11.5081 (120021304) 100015910
5,000
12.3012
10,000
12.69853 (100016117)
0.45 (11.4)
0.27 (6.9)
4-in. BIG INCH
2.10
0.41
0.24
5-in. BIG INCH
0.75 (19.0)
0.31 (7.9)
0.19 (4.8)
5 3/8-in. BIG INCH
12.6973 (100016095) 12.6977 (101014590) 15,000
a
6,000 and 8,000
101234886 101606212 101241087 13.6001 (100016276) 13.6002 (100016282) 13.60021 (101242589)
Sour
October 2010
Lo Torc® Plug Valve Wear Limits
5-5
Section 5 Lo Torc® Plug Valves
5-6
Surface Manifold Equipment Evaluation
Lo Torc® Plug Valve Wear Limits
October 2010
SECTION Section
16
Preface
Ball Injectors Data Sheets This section contains the following information for ball injectors: • Illustrations • Minimum dimensions • Tube-wall minimum dimensions To locate a data sheet for a specific item, refer to the Table of Contents in the front of this manual.
October 2010
Ball Injectors
6-1
Section 6 Ball Injectors
Surface Manifold Equipment Evaluation
Shur Shot® Ball Injector Feeder Assembly (15,000-psi Working Pressure)
Table 6.1—Shur Shot® Ball Injector Feeder Assembly (15,000-psi Working Pressure)
Applicable Part No.
Type I
281.86842 281.86864 (101010004)
281.86896 Type II 281.86897 281.86898 Type III
6-2
281.87507 (100056135) 281.87508 (100056136) 281.87510 (100056137)
Ball Injectors
Wall Thickness at A in. (mm)
Wall Thickness at B in. (mm)
Wall Thickness at C in. (mm)
Nominal New
Min.
Nominal New
Min.
Nominal New
Min.
0.66 (16.8)
0.58 (14.7)
0.69 (17.5)
0.61 (15.5)
0.41 (10.4)
0.33 (8.4)
0.66 (16.8)
0.58 (14.7)
0.69 (17.5)
0.61 (15.5)
0.41 (10.4)
0.33 (8.4)
0.66 (16.8)
0.58 (14.7)
0.45 (11.4)
0.34 (8.6)
0.41 (10.4)
0.33 (8.4) October 2010
Surface Manifold Equipment Evaluation
Section 6 Ball Injectors
ShurShot® Ball Injector Tee-Body with Various Union-End Connections
Table 6.2—ShurShot® Ball Injector Tee-Body with Various Union-End Connections Wall Thickness Part No.
Union Conn.
Working Pressure (psi)
A in. (mm) Nom. Min. New
B in. (mm) Nom. New 0.42 to 0.54 (10.7 to 13.7)
C in. (mm) Min.
Nom. Min. New
D in. (mm) Nom. New
E in. (mm) Min.
Nom. Min. New
0.66 to 0.90 0.60 1.06 1.00 (16.8 to (15.2) (26.9) (25.4) 22.9)
281.86894 2-in. (100002773) Fig. 1502
15,000
0.34 (8.6)
281.86893 3-in. (100056107) Fig. 602
6,000
0.50 0.40 (12.7) (10.2)
0.54 to 0.80 0.66 to 0.90 0.45 0.41 0.33 0.60 1.19 1.09 (13.7 to (16.8 to (11.4) (10.4) (8.4) (15.2) (30.2) (27.7) 20.3) 22.9)
281.86892 3-in. (100002772) Fig. 1502
15,000
0.50 0.40 (12.7) (10.2)
0.66 to 0.90 0.54 to 0.80 0.60 1.19 1.09 0.45 0.41 0.33 (16.8 to (13.7 to (15.2) (30.2) (27.7) (11.4) (10.4) (8.4) 22.9) 20.3)
281.87001 4-in. (100056131) Fig. 602
6,000
0.51 0.36 (12.9) (9.1)
0.50 (12.7)
0.35 0.41 0.33 (8.9) (10.4) (8.4)
0.66 to 0.90 0.60 1.12 0.97 (16.8 to (15.2) (28.4) (24.6) 22.9)
425.80557 4-in. (100060045) Fig. 1002
10,000
0.51 0.36 (12.9) (9.1)
0.50 (12.7)
0.40 0.41 0.33 (10.2) (10.4) (8.4)
0.66 to 0.90 0.60 1.12 0.97 (16.8 to (15.2) (28.4) (24.6) 22.9)
October 2010
0.27 (6.9)
0.36 0.41 0.33 (9.1) (10.4) (8.4)
Ball Injectors
6-3
Section 6 Ball Injectors
Surface Manifold Equipment Evaluation
3-in. BIG INCH® ShurShot® Ball Injector (20,000-psi Working Pressure)
Table 6.3—3-in. BIG INCH® ShurShot® Ball Injector Wall Thickness Part No.
A1 and A2 in. (mm) Nom. New
6-4
B1 and B2 in. (mm)
C1 and C2 in. (mm)
Minimum
Nom. New
Minimum
Nom. New
Minimum
281.8694 (125-ball capacity)
1.19 (30.2) 1.00 (25.4)
2.25 (57.2)
1.00 (25.4)
0.35 (8.9)
0.23 (5.8)
281.8693 (100056109) (250-ball capacity)
1.19 (30.2) 1.00 (25.4)
2.25 (57.2)
1.00 (25.4)
0.35 (8.9)
0.23 (5.8)
Ball Injectors
October 2010
Surface Manifold Equipment Evaluation
Section 6 Ball Injectors
4-in. BIG INCH® Tee with 3-in. 1502 Ball Injector Side Port
Table 6.4—4-in. BIG INCH® Tee with 3-in. 1502 Ball Injector Side Port Wall Thickness Part No.
Working Union Conn. Pressure (psi)
281.86928 3-in. Fig. 1502 (100056108)
October 2010
15,000
A in. (mm)
B in. (mm)
C in. (mm)
D in. (mm)
Nom. New
Min.
Nom. New
Min.
Nom. New
Min.
Nom. New
Min.
0.45 (11.4)
0.27 (6.9)
1.00 (25.4)
0.75 (19.0)
0.41 (10.4)
0.33 (8.4)
0.78 (19.8)
0.66 (16.8)
Ball Injectors
6-5
Section 6 Ball Injectors
6-6
Ball Injectors
Surface Manifold Equipment Evaluation
October 2010
SECTION Section
17
Preface
Wellhead Adapters Data Sheets This section contains the following information for wellhead adapters: • Illustrations • Minimum dimensions • Tube-wall minimum dimensions To locate a data sheet for a specific item, refer to the Table of Contents in the front of this manual.
October 2010
Wellhead Adapters
7-1
Surface Manifold Equipment Evaluation
Section 7 Wellhead Adapters
API Flange × Union Thread with Tapered Neck (Wellhead Adapter)
Table 7.1—Wellhead Adapter, API Flange × Union Thread with Tapered Neck Part No.
Flange Connection
9.81956 (101201393)
2 1/16 API 20K
9.82038
Union Connection
Working Pressure (psi)
Minimum Wall Thickness C in. (mm)
D in. (mm)
E in. (mm)
2-in. Fig. 1502 10,000 (sour) 0.55 (14.0) 1.00 (25.4) 0.84 (21.3)
2 9/16 API 10K and 15K 2-in. Fig. 2202 15,000 (sour) 0.72 (18.3) 1.07 (27.2) 1.12 (28.4)
9.82039 (100014095) 2 1/16 API 10K and 15K 9.82043 (100015674)
2 1/16 API 10K
9.82044
2 1/16 API 20K
9.82055
2 1/16 API 15K
9.82211 (100014099) 2 9/16 API 10K and 15K 11.31057
3 1/16 API 10K
11.31064 (81322)
4 1/16 API 10K
11.92100
3 1/8 API 3K
11.92110
3 1/8 API 5K
2-in. Fig. 1502 2-in. Fig. 2002 2-in. Fig. 1502 3-in. Fig. 1502
15,000
0.62 (15.7) 1.00 (25.4) 0.73 (18.5)
10,000 (sour) 0.55 (14.0) 1.00 (25.4) 0.65 (16.5) 20,000
0.68 (17.3) 1.07 (27.2) 1.12 (28.4)
10,000 (sour) 0.55 (14.0) 1.00 (25.4) 0.65 (16.5) 15,000 10,000
0.68 (17.3) 1.00 (25.4) 0.91 (23.1) 0.58 (14.7) 1.09 (27.7) 0.68 (17.3) 0.58 (14.7) 1.09 (27.7) 0.68 (17.3)
3,000 (sour) 0.45 (11.4) 1.00 (25.4) 0.55 (14.0) 2-in. Fig. 1502
11.92131 (100011089) 3 1/16 API 10K and 15K 11.92136 (120041052) 3 1/16 API 10K and 15K 3-in. Fig. 1502
5,000 15,000
0.31 (7.9) 1.00 (25.4) 0.56 (14.2) 0.62 (15.7) 1.00 (25.4) 0.94 (23.9) 0.83 (21.1) 1.09 (27.7) 0.94 (23.9)
9.82019
2 1/16 API 20K
2-in. Fig. 2202 15,000 (sour) 0.62 (15.7) 1.07 (27.2) 1.18 (30.0)
9.82042 (101215497)
2 1/16 API 15K
2-in. Fig. 1502
7-2
Wellhead Adapters
15,000
0.48 (12.2) 1.00 (25.4) 0.62 (15.7) October 2010
Surface Manifold Equipment Evaluation
Section 7 Wellhead Adapters
API Flange × Union Thread with Straight Neck (Wellhead Adapter)
Table 7.2—Wellhead Adapter, API Flange × Union Thread with Straight Neck Union Connection
Working Minimum Wall Thickness Pressure C D (psi) in. (mm) in. (mm)
Part No.
Flange Connection
9.81979 (100001070)
2 1/16 API 5K
5,000
0.36 (9.1)
9.82024
2 1/16 API 10K
10,000
0.56 (14.2)
3-in. Fig. 1502
0.64 (16.3)
9.82028 9.82030 (101201487)
2 1/16 API 15K
0.73 (18.5)
9.82037 (100001072)
1 13/16 API 10K and 15K
9.82086 (101016347)
2 1/16 API 10K and 15K
0.73 (18.5)
11.31139 (100011075)
2 9/16 API 10K and 15K
0.85 (21.6)
2-in. Fig. 1502
15,000
3-in. Fig. 1502
0.62 (15.7)
425.80388 (100011951)
2 9/16 API 5K
5,000
0.48 (12.2)
425.80618 (101000555)
2 9/16 API 10K
10,000
0.62 (15.7)
October 2010
1.09 (27.7)
1.00 (25.4)
1.09 (27.7)
Wellhead Adapters
7-3
Surface Manifold Equipment Evaluation
Section 7 Wellhead Adapters
API Flange × Union Wing Nut with Straight Neck (Wellhead Adapter)
Table 7.3—Wellhead Adapter, API Flange × Union Wing Nut with Straight Neck
7-4
Part No.
Flange Connection
9.82006
2 1/16 API 10K
Wellhead Adapters
Working Minimum Wall Thickness Union Pressure A B Connection (psi) in. (mm) in. (mm) 2-in. Fig. 1502
10,000
0.27 (6.9)
0.36 (9.1)
October 2010
Surface Manifold Equipment Evaluation
Section 7 Wellhead Adapters
API Flange × Union Wing Nut with Stepped Neck (Wellhead Adapter)
Table 7.4—Wellhead Adapter, API Flange × Union Wing Nut with Stepped Neck Part No.
Flange Connection
Union Connection
9.82034
1 13/16 API 10K and 15K
3-in. Fig. 1502
October 2010
Minimum Wall Thickness Working Pressure A B E (psi) in. (mm) in. (mm) in. (mm) 15,000
0.40 (10.2)
0.62 (15.7)
0.56 (14.2)
Wellhead Adapters
7-5
Surface Manifold Equipment Evaluation
Section 7 Wellhead Adapters
API Flange × Union Wing Nut with Tapered and Stepped Neck (Wellhead Adapter)
Table 7.5—Wellhead Adapter, API Flange × Union Wing Nut with Tapered and Stepped Neck
7-6
Part No.
Flange Connection
Union Connection
11.92138 (100015993)
3 ANSI 2500
3-in. Fig. 1502
Wellhead Adapters
Minimum Wall Thickness Working Pressure A B E (psi) in. (mm) in. (mm) in. (mm) 6,000
0.40 (10.2)
0.45 (11.4)
0.56 (14.2)
October 2010
Surface Manifold Equipment Evaluation
Section 7 Wellhead Adapters
API Flange × BIG INCH® with Tapered Neck on Flange End (Wellhead Adapter)
Table 7.6—Wellhead Adapter, API Flange × BIG INCH® with Tapered Neck on Flange End Minimum Wall Thickness ® Working BIG INCH Pressure A B E Connection (psi) in. (mm) in. (mm) in. (mm)
Part No.
Flange Connection
9.82637 (101203507)
2 1/16 API 15K
1.3 in.
15,000
0.16 (4.1)
0.68 (17.3)
0.73 (18.5)
425.80255 (100011948)
7 1/16 API 10K
4 in.
10,000
0.27 (6.9)
0.84 (21.3)
1.21 (30.7)
3,000
0.19 (4.8)
0.56 (14.2)
0.62 (15.7)
15,000
0.27 (6.9)
1.23 (31.2)
1.44 (36.6)
425.80391 7 1/16 API 2K and 3K (120040927) 425.83237 (100011967)
October 2010
7 1/16 API 15K
5
3/
8 in.
4 in.
Wellhead Adapters
7-7
Surface Manifold Equipment Evaluation
Section 7 Wellhead Adapters
API Flange × BIG INCH® with Tapered Neck on BIG INCH® End (Wellhead Adapter)
Table 7.7—Wellhead Adapter, API Flange × BIG INCH® with Tapered Neck on BIG INCH® End BIG INCH® Connection
Working Pressure (psi)
425.80338 3 1/16 API 10K and 15K (120021892)
4 in.
425.80675 3 1/16 API 10K and 15K (100060077)
Part No.
425.80754
Flange Connection
3 1/16 API 10K
439.83240 2 9/16 API 10K and 15K (101859017)
7-8
Wellhead Adapters
Minimum Wall Thickness A in. (mm)
B in. (mm)
E in. (mm)
15,000
0.27 (6.9)
0.81 (20.6)
1.18 (30.0)
4 in.
15,000
0.27 (6.9)
0.94 (23.9)
1.23 (31.2)
4 in.
10,000
0.27 (6.9)
0.56 (14.2)
0.84 (21.3)
4 in.
15,000
0.27 (6.9)
0.85 (21.6)
1.23 (31.2)
October 2010
Surface Manifold Equipment Evaluation
Section 7 Wellhead Adapters
API Flange × BIG INCH® with Straight Neck (Wellhead Adapter)
Table 7.8—Wellhead Adapter, API Flange × BIG INCH® with Straight Neck Part No.
Flange Connection
® BIG INCH Connection
Working Pressure (psi)
425.80251 (100011947)
7 1/16 API 5K
4 in.
425.80252 (100060000)
4 1/16 API 10K and 15K
425.80360
Minimum Wall Thickness A in. (mm)
B in. (mm)
5,000
0.27 (6.9)
0.68 (17.3)
4 in.
15,000
0.27 (6.9)
1.18 (30.0)
5 1/8 API 5K
4 in.
5,000
0.27 (6.9)
0.90 (22.9)
425.80362 (100060020)
4 1/16 API 5K
4 in.
5,000
0.27 (6.9)
0.46 (11.7)
425.80561 (100060048)
4 1/16 API 10K
4 in.
10,000
0.27 (6.9)
0.78 (19.8)
439.83098 (100060923)
7 1/16 API 5K
5,000
0.19 (4.8)
0.68 (17.3)
October 2010
5
3/
8 in.
Wellhead Adapters
7-9
Surface Manifold Equipment Evaluation
Section 7 Wellhead Adapters
API Flange × BIG INCH® with Long Neck and Taper Near BIG INCH® End (Wellhead Adapter)
Table 7.9—Wellhead Adapter, API Flange × BIG INCH® with Long Neck and Taper Near BIG INCH® End
Part No.
Flange Connection
BIG INCH Connection
Working Pressur e (psi)
425.80964 (100060135)
7 1/16 API 10K
7 in.
6,000
7-10
Wellhead Adapters
®
Minimum Wall Thickness A in. (mm)
B in. (mm)
E in. (mm)
F in. (mm)
0.33 (8.4)
1.00 (25.4)
1.21 (30.7)
1.21 (30.7)
October 2010
Surface Manifold Equipment Evaluation
Section 7 Wellhead Adapters
API Flange × Otis Quick-Union Box with Stepped Neck (Wellhead Adapter)
Table 7.10—Wellhead Adapter, API Flange × Otis Quick-Union Box with Stepped Neck
Part No.
Working Flange Union Pressure Connection Connection (psi)
439.00563 7 1/16 API 5K 439.00574
October 2010
7 1/16 API 10K
Minimum Wall Thickness
Maximum Wear
C in. (mm)
E in. (mm)
F in. (mm)
5-in. 4 Acme (sour)
5,000
0.58 (14.7)
1.50 (38.1)
3.90 (99.1)
5-in. 4 Acme
10,000
0.58 (14.7)
1.50 (38.1)
3.90 (99.1)
Wellhead Adapters
7-11
Section 7 Wellhead Adapters
Surface Manifold Equipment Evaluation
API Flange × Frac Head with Stepped Neck (Wellhead Adapter)
Table 7.11—Wellhead Adapter, API Flange × Frac Head with Stepped Neck Part No.
Flange Connection
439.83266 7 1/16 API 5K
7-12
Wellhead Adapters
Frac Head Connection 7 in. (9 3/8 Stub Acme)
Minimum Wall Thickness Working Pressure B1 and B2 E A (psi) in. (mm) in. (mm) in. (mm) 5,000
0.74 (18.8)
0.93 (23.6)
0.74 (18.8)
October 2010
SECTION Section
18
Preface
Changeover Adapters Data Sheets This section contains the the following information for changeover adapters: • Illustrations • Minimum dimensions • Tube-wall minimum dimensions To locate a data sheet for a specific item, refer to the Table of Contents in the front of this manual.
October 2010
Changeover Adapters
8-1
Section 8 Changeover Adapters
Surface Manifold Equipment Evaluation
Changeover, Nipple, Union Wing Nut × Wing Nut
Table 8.1—Changeover, Nipple, Union Wing Nut × Wing Nut D E A B C in. (mm) in. (mm) Working in. (mm) in. (mm) in. (mm) Pressure (psi) Nom. Nom. Nom. Nom. Nom. Min. Min. Min. Min. Min. New New New New New
Part No.
Unions, Loc 1 × Loc 2
425.80148 (100011939)
2-in. Fig. 1502 × 2-in. Fig. 2002
15,000
0.97 0.56 (24.6) (14.2)
—
425.80378 (100003282)
2-in. Fig. 1502 × 2-in. Fig. 1502
15,000
0.69 0.40 (17.5) (10.2)
—
425.80152 (100059974)
3-in. Fig. 1502 × 2-in. Fig. 1502
15,000
1.31 0.45 (33.3) (11.4)
—
252.11206 1 1/2-in. Fig. 1502 × (100049207) 1 1/2-in. Fig. 1502
15,000
0.83 0.58 (21.1) (14.7)
—
—
0.47 0.33 0.47 0.33 0.64 0.50 (11.9) (8.4) (11.9) (8.4) (16.3) (12.7)
425.80717 (100060084)
1-in. Fig. 1502 × 1 1/2-in. Fig. 1502
15,000
1.04 0.82 (26.4) (10.8)
—
—
0.47 0.33 (11.9) (8.4)
425.80199 (100059982)
3-in. Fig. 1502 × 3-in. Fig. 1502
15,000
0.79 0.62 (20.1) (15.7)
—
—
0.50 0.40 0.50 0.40 0.54 0.45 (12.7) (10.2) (12.7) (10.2) (13.7) (11.4)
425.80104 (100059964)
3-in. Fig. 1502 × 3-in. Fig. 1502
15,000
0.67 0.51 (17.0) (13.0)
—
—
0.50 0.40 0.50 0.40 (12.7) (10.2) (12.7) (10.2)
8-2
Changeover Adapters
0.56 0.34 (14.2) (8.6) —
0.27 (6.9)
0.25 (6.4)
0.16 0.64 0.55 (4.1) (16.3) (14.0)
0.40 0.27 0.40 0.27 0.48 0.36 (10.2) (6.9) (10.2) (6.9) (12.2) (9.1)
0.45 0.50 0.40 0.34 (11.4) (12.7) (10.2) (8.6)
0.39 (9.9)
0.27 0.48 0.36 (6.9) (12.2) (9.1)
0.25 0.50 0.22 (6.4) (12.7) (5.59)
—
—
October 2010
Surface Manifold Equipment Evaluation
Section 8 Changeover Adapters
Changeover Nipple, 2-in. Fig. 1502 Nut × Nut (15,000-psi Working Pressure)
Table 8.2—Changeover Nipple, 2-in. Fig. 1502 Nut × Nut (15,000-psi Working Pressure) A and D in. (mm)
B in. (mm)
C in. (mm)
Nominal New
0.34 (8.6)
0.48 (12.2)
0.69 (17.5)
Minimum
0.27 (6.9)
0.36 (9.1)
0.48 (12.2)
Dimensions
Applicable Part Numbers Part No.
Length, in. (cm)
Part No.
Length, in. (cm)
498.62017
6.08 (15.4)
498.62008 (101250105)
13.25 (33.7)
498.62006 (100063369)
6.84 (17.4)
498.62005 (100063368)
16.37 (41.6)
498.62003 (100063366)
7.81 (19.8)
498.62015 (100063372)
16.94 (43.0)
498.62001 (100063365)
9.50 (24.1)
498.62004 (100063367)
19.43 (49.4)
498.62007 (100063370)
9.84 (25.0)
498.62018
19.79 (50.3)
101330904
11.10 (28.2)
498.62002
23.50 (59.7)
498.62016 (100063373)
11.84 (30.1)
498.62009 (100063371)
28.12 (71.4)
101242737
62.93 (159.8)
October 2010
Changeover Adapters
8-3
Surface Manifold Equipment Evaluation
Section 8 Changeover Adapters
Nipple, Changeover, Union Wing Nut with Segments × Thread
B
C
E
D
Table 8.3—Nipple, Changeover, Union Wing Nut with Segments × Thread
Part No.
Unions Wing × Thread
252.11208 (100011209)
1 1/2 × 2-in. Fig. 1502
252.11209 (100011210)
2×1
425.80102 (100011937) 9.1247 (100001009) 425.80375 425.80245 (100059991)
8-4
B C D E Working in. (mm) in. (mm) in. (mm) in. (mm) Pressure Nom. Nom. Nom. Nom. (psi) Min. Min. Min. Min. New New New New 15,000
—
—
1.06 1.00 0.47 0.33 0.64 0.50 (26.9) (25.4) (11.9) (8.4) (16.3) (12.7)
15,000
—
—
1.19 1.05 0.40 0.27 0.76 0.36 (30.2) (26.7) (10.2) (6.9) (19.3) (9.1)
2 × 3-in. Fig. 1502
15,000
—
2-in. Fig. 2002 × 2-in. Fig. 1502
15,000
—
15,000 6,000
1/
2-in.
Fig. 1502
1
1/
2 × 2-in.
Fig. 1502 3-in. Fig. 1502 × 3-in. Fig. 602
Changeover Adapters
0.62 1.19 1.09 0.34 (15.7) (30.2) (27.7) (8.6)
0.27 0.48 0.36 (6.9) (12.2) (9.1)
—
1.06 1.00 0.25 (26.9) (25.4) (6.4)
0.16 0.64 0.55 (4.1) (16.3) (14.0)
—
—
1.06 1.00 0.47 0.33 0.64 0.50 (26.9) (25.4) (11.9) (8.4) (16.3) (12.7)
—
—
1.19 1.09 0.50 0.40 0.61 0.36 (30.2) (27.7) (12.7) (10.2) (15.5) (9.1)
October 2010
Surface Manifold Equipment Evaluation
Section 8 Changeover Adapters
Nipple, Changeover, Union Wing Nut (Nonsegmented) × Thread
Table 8.4—Nipple, Changeover, Union Wing Nut (Nonsegmented) × Thread A C D E Working in. (mm) in. (mm) in. (mm) in. (mm) Pressure Nom. Nom. Nom. Nom. (psi) Min. Min. Min. Min. New New New New
Part No.
Unions Wing × Thread
425.80160 (100059976)
3-in. Fig. 602 × 2-in. Fig. 1502
6,000
1.25 0.62 1.06 1.00 0.50 0.40 0.75 0.50 (31.8) (15.7) (26.9) (25.4) (12.7) (10.2) (19.0) (12.7)
425.80157 (101210315) 100003277 (obsolete)
3 × 2-in. Fig. 1502
15,000
1.25 0.70 1.06 1.00 0.50 0.40 0.75 0.59 (31.8) (17.8) (26.9) (25.4) (12.7) (10.2) (19.0) (15.0)
425.80212 (100059986)
4-in. Fig. 602 × 3-in. Fig. 1502
6,000
1.19 0.80 1.19 1.09 0.57 0.36 (30.2) (20.3) (30.2) (27.7) (12.9) (9.1)
425.80575 (100060058)
4-in. Fig. 1002 × 3-in. Fig. 1502
10,000
1.19 0.80 1.19 1.09 0.51 0.36 0.88 0.50 (30.2) (20.3) (30.2) (27.7) (12.9) (9.1) (22.4) (12.7)
425.80611 (100060064)
4-in. Fig. 1002 × 2-in. Fig. 1502
10,000
1.34 0.80 1.06 1.00 0.51 0.36 0.75 0.50 (34.0) (20.3) (26.9) (25.4) (12.9) (9.1) (19.1) (12.7)
October 2010
—
Changeover Adapters
—
8-5
Surface Manifold Equipment Evaluation
Section 8 Changeover Adapters
Nipple, Changeover, Union Thread × Union Thread A D
C
2
1
Table 8.5—Nipple, Changeover, Union Thread × Union Thread
8-6
A C D Working in. (mm) in. (mm) in. (mm) Pressure Nom. Nom. Nom. (psi) Min. Min. Min. New New New
Part No.
Unions, Loc 1 × Loc 2
425.80377 (100003281) 498.62000 (100063364)
2 × 2-in. Fig. 1502
15,000
0.75 0.48 1.06 1.00 1.06 1.00 (19.0) (12.2) (26.9) (25.4) (26.9) (25.4)
252.11207 (100049208)
1 1/2-in. Fig. 1502 × 1 1/2-in. 1502
15,000
0.59 (15.0)
0.36 (9.1)
1.19 1.05 1.19 1.05 (30.2) (26.7) (30.2) (26.7)
425.80393
1 1/2-in. Fig. 1502 × 1 1/2-in. 1502
15,000
0.58 (14.7)
0.36 (9.1)
1.19 1.05 1.19 1.05 (30.2) (26.7) (30.2) (26.7)
425.80155 (100011940)
3 × 3-in. Fig. 1502 with 4.50-in. OD at A
15,000
0.81 0.60 1.19 1.09 1.19 1.09 (20.6) (15.2) (30.2) (27.7) (30.2) (27.7)
425.80155 (100011940)
3 × 3-in. Fig. 1502 with 4.00-in. OD at A
15,000
0.56 0.49 1.19 1.09 1.19 1.09 (14.2) (12.4) (30.2) (27.7) (30.2) (27.7)
425.80583 (101004335)
4 × 4-in. Fig. 1002
10,000
0.75 0.50 1.12 0.97 1.12 0.97 (19.1) (12.7) (28.4) (24.6) (28.4) (24.6)
425.80154 (100059975)
2-in. Fig. 1502 × 3-in. 1502
15,000
0.82 0.50 1.06 1.00 1.19 1.09 (20.8) (12.7) (26.9) (25.4) (30.2) (27.7)
425.80474 (100060034)
2-in. 1502 × 2-in. 1502 × 18-in. Lg
15,000
0.56 0.44 1.06 1.00 1.06 1.00 (14.2) (11.2) (26.9) (25.4) (26.9) (25.4)
Changeover Adapters
October 2010
Surface Manifold Equipment Evaluation
Section 8 Changeover Adapters
Nipple, Changeover, BIG INCH® × Union Thread
Table 8.6—Nipple, Changeover, BIG INCH® × Union Thread A C D E Working in. (mm) in. (mm) in. (mm) in. (mm) Pressure Nom. Nom. Nom. Nom. (psi) Min. Min. Min. Min. New New New New
Part. No.
BIG INCH® Connection × Union
12.69542 (101210347)
4 × 3-in. Fig. 1502
15,000
0.94 0.62 1.19 1.09 0.45 0.27 1.18 0.87 (23.9) (15.7) (30.2) (27.7) (11.4) (6.9) (30.0) (22.1)
101216033
4 × 4-in. Fig. 1502
15,000
1.0 0.78 1.33 1.18 0.45 0.27 (25.4) (19.8) (33.8) (30.0) (11.4) (6.9)
12.69538 (100016079)
4 × 2-in. Fig. 1502
15,000
0.74 0.42 1.06 1.00 0.45 0.27 1.50 0.81 (18.8) (10.7) (26.9) (25.4) (11.4) (6.9) (38.1) (20.6)
October 2010
—
Changeover Adapters
—
8-7
Surface Manifold Equipment Evaluation
Section 8 Changeover Adapters
BIG INCH® × Union Detatchable Nut Half B
A
C
1
2
Table 8.7—BIG INCH® × Union Detatchable Nut Half
8-8
Part. No.
BIG INCH® Connection × Union
101299333
4-in. BIG INCH® × 4-in. Fig. 1502
Changeover Adapters
A in. (mm)
B in. (mm)
C in. (mm)
Working Pressure (psi) Nom. Nom. Nom. Min. Min. Min. New New New 15,000
0.51 0.34 0.94 0.79 0.41 0.27 (13.0) (8.6) (23.9) (20.1) (10.4) (6.9)
October 2010
Surface Manifold Equipment Evaluation
Section 8 Changeover Adapters
Nipple, Changeover, BIG INCH® × BIG INCH® B C
A D
Table 8.8—Nipple, Changeover, BIG INCH® × BIG INCH®
Part. No.
BIG INCH® Connection × BIG INCH® Connection
Working Pressure (psi)
101237315
5-in. × 4-in.
15,000
October 2010
A in. (mm)
B in. (mm)
C in. (mm)
D in. (mm)
Nom. Nom. Nom. Nom. Min. Min. Min. Min. New New New New 0.41 0.24 2.50 2.10 1.87 1.42 0.45 0.27 (10.4) (6.10) (63.5) (53.3) (47.5) (36.1) (11.4) (6.9)
Changeover Adapters
8-9
Surface Manifold Equipment Evaluation
Section 8 Changeover Adapters
Nipple, Changeover, Union Thread × Male Taper Thread
Table 8.9—Nipple, Changeover, Union Thread × Male Taper Thread A D E Working in. (mm) in. (mm) in. (mm) Pressure Nom. Nom. Nom. (psi) Min. Min. Min. New New New
Part No.
Union × Thread
425.80096 (100011936)
3-in. 1502 × 2 7/8 EUE 8rd
10,000
0.88 0.56 1.19 1.09 0.42 0.38 (22.4) (14.2) (30.2) (27.7) (10.7) (9.7)
252.11211 (100011211)
1 1/2-in. 1502 × 2 3/8-in. EUE 8rd
10,000
0.85 0.47 1.19 1.05 0.89 0.28 (21.6) (11.9) (30.2) (26.7) (22.6) (7.1)
252.11212 (100002700)
1 1/2-in. 1502 × 2 7/8-in. EUE 8rd
10,000
0.97 0.59 1.19 1.05 0.89 0.51 (24.6) (15.0) (30.2) (26.7) (22.6) (13.0)
425.80070 (100011934)
2-in. 1502 Thd × 2 3/8-in. EUE 8rd
10,000
0.42 0.25 1.06 1.00 (10.7) (6.4) (26.9) (25.4)
N/A
N/A
425.80142 (100003276)
2-in. 1502 Thd × 2 7/8-in. EUE 8rd
10,000
0.52 0.25 1.06 1.00 (13.2) (6.4) (26.9) (25.4)
N/A
N/A
425.80207 (100011945)
3-in. 1502 Thd × 3 1/2-in. EUE 8rd
10,000
0.62 0.47 1.19 1.09 0.52 0.41 (15.7) (11.9) (30.2) (27.7) (13.2) (10.4)
425.80325 (100011949)
3-in. 1502 Thd × 3 1/2-in. Male LPT
5,000
0.75 0.37 1.19 1.09 0.5 0.25 (19.1) (9.4) (30.2) (27.7) (12.7) (6.4) Table continued on the next page...
8-10
Changeover Adapters
October 2010
Surface Manifold Equipment Evaluation
Section 8 Changeover Adapters
Table 8.9—Nipple, Changeover, Union Thread × Male Taper Thread (Continued) A D E Working in. (mm) in. (mm) in. (mm) Pressure Nom. Nom. Nom. (psi) Min. Min. Min. New New New
Part No.
Union × Thread
425.80326 (100060014)
3-in. 1502 × 3-in. Male LPT
5,000
0.88 0.5 1.19 1.09 0.38 (22.4) (12.7) (30.2) (27.7) (9.7)
0.25 (6.4)
425.80342 (101017062)
3-in. 1502 Thd × 2-in. LPT
10,000
1.13 0.75 1.19 1.09 0.32 (28.7) (19.1) (30.2) (27.7) (8.1)
0.25 (6.4)
425.80436 (100011952)
2-in. Fig. 1502 Thd Half × 2-in. Nom 11 1/2 V LP Male
10,000
0.67 0.29 1.06 1.00 0.31 (17.0) (19.1) (26.9) (25.4) (7.9)
0.25 (6.4)
425.80061 (100003275)
2-in. Fig. 1502 Thd Half × 3-in. Nom 8 V LP Male
5,000
0.72 0.34 1.06 1.00 0.44 0.25 (18.3) (8.6) (26.9) (25.4) (11.2) (6.4)
425.80523 (100007842)
2-in. 1502 × 3 1/2-in. EUE 8rd Tbg
10,000
0.94 0.56 1.06 1.00 0.50 0.47 (23.9) (14.2) (26.9) (25.4) (12.7) (11.9)
425.80680 (100060080)
2-in. 1502 × 3 1/2-in. EUE 8rd Tbg
10,000
0.94 0.56 1.06 1.00 0.50 0.30 (23.9) (14.2) (26.9) (25.4) (12.7) (7.62)
425.80080 (100011935)
2-in. 1502 × 2 7/8-in. EUE 8rd Tbg
10,000
0.61 0.40 1.06 1.00 (15.5) (10.2) (26.9) (25.4)
425.82082 (113998)
2-in. 1502 × 7-in. 8rd Short Csg
8,000
425.80565 (100060051)
4-in. 1002 × 5 1/2-in. 8rd Short Csg
5,000
0.88 0.60 1.12 0.97 0.75 0.56 (22.4) (15.2) (28.4) (24.6) (19.1) (14.2)
425.80239 (100011946)
3-in. 1502 × 5 1/2-in. 8rd Short Csg
5,000
1.00 0.75 1.19 1.09 0.75 0.50 (25.4) (19.0) (30.2) (27.7) (19.0) (12.7)
October 2010
—
—
—
—
1.06 1.00 0.54 0.42 (26.9) (25.4) (13.7) (10.7)
Changeover Adapters
8-11
Surface Manifold Equipment Evaluation
Section 8 Changeover Adapters
Nipple, Changeover, Union Thread × Male Taper Thread
5.50 Dia.
A
Table 8.10—Nipple, Changeover, Union Thread × Male Taper Thread
8-12
Part No.
Union × Thread
425.80639 (100011959)
4.75-in. O-ring Male Half × 5 1/2-in. 8rd Short Male Csg
Changeover Adapters
A Working in. (mm) Pressure Nom. (psi) Min. New 5,000
0.375 0.27 (9.5) (6.86)
October 2010
Surface Manifold Equipment Evaluation
Section 8 Changeover Adapters
Nipple, Changeover, Union Thread × Male Taper Thread (1.87-in. ID, 5.25-in. Length) A
B
Table 8.11—Nipple, Changeover, Union Thread × Male Taper Thread (1.87-in. ID, 5.25-in. Length)
October 2010
Part No.
Union × Thread
439.80641 (100011960)
2-in. 1502 Thd × 4.75-in. O-ring Male
A B Working in. (mm) in. (mm) Pressure Nom. Nom. (psi) Min. Min. New New 5,000
1.06 1.00 0.81 0.65 (26.9) (25.4) (20.6) (16.5)
Changeover Adapters
8-13
Section 8 Changeover Adapters
8-14
Changeover Adapters
Surface Manifold Equipment Evaluation
October 2010
SECTION Section
19
Preface
Check Valves Data Sheets This section contains the following information for check valves: • Illustrations • Minimum dimensions • Tube-wall minimum dimensions To locate a data sheet for a specific item, refer to the Table of Contents in the front of this manual.
October 2010
Check Valves
9-1
Surface Manifold Equipment Evaluation
Section 9 Check Valves
Dart Style Check Valve—Union Connections
Table 9.1—Dart Style Check Valve—Union Connections
9-2
A B C D Working in. (mm) in. (mm) in. (mm) in. (mm) Pressure Nom. Nom. Nom. Nom. (psi) Min. Min. Min. Min. New New New New
Part No.
Unions Inlet × Outlet
252.11217 (100011214)
11/2 × 11/2-in. Fig. 1502
15,000
1.01 0.72 0.64 0.50 1.19 1.05 0.47 0.33 (25.6) (18.3) (16.3) (12.7) (30.2) (26.7) (11.9) (8.4)
9.1257 (100001011)
2 × 2-in. Fig. 1502
15,000
1.25 0.87 0.48 0.36 1.06 1.00 0.34 (31.8) (22.1) (12.2) (9.1) (26.9) (25.4) (8.6)
11.3125 (100007635)
3 × 3-in. Fig. 1502
15,000
1.21 0.75 0.67 0.45 1.19 1.09 0.50 0.40 (30.7) (19.0) (17.0) (11.4) (30.2) (27.7) (12.7) (10.2)
252.11250 (100049221)
1 × 1-in. Fig. 1502
15,000
1.01 0.72 0.50 0.25 1.03 0.87 0.39 (25.6) (18.3) (12.7) (6.4) (26.2) (22.1) (9.9)
Check Valves
0.27 (6.9)
0.25 (6.3)
October 2010
Surface Manifold Equipment Evaluation
Section 9 Check Valves
Dart Style Check Valve—Union Connections
Table 9.2—Dart Style Check Valve—Union Connections A B C D E Working in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) Pressure Nom. Nom. Nom. Nom. Nom. (psi) Min. Min. Min. Min. Min. New New New New New
Part No.
Unions Inlet × Outlet
11.31350 (100015836)
3 × 3-in. Fig. 1502
15,000
1.62 1.28 0.67 0.45 1.19 1.09 0.50 0.40 0.94 0.62 (41.1) (32.5) (17.0) (11.4) (30.2) (27.7) (12.7) (10.2) (23.9) (15.7)
11.31250 (100015823)
3 × 3-in. Fig. 1502
15,000
1.06 0.75 0.67 0.45 1.19 1.09 0.50 0.40 1.00 0.62 (26.9) (19.0) (17.0) (11.4) (30.2) (27.7) (12.7) (10.2) (25.4) (15.7)
October 2010
Check Valves
9-3
Section 9 Check Valves
Surface Manifold Equipment Evaluation
Dart Style Check Valve—Union × BIG INCH® Connections
Table 9.3—Dart Style Check Valve—Union × BIG INCH® Connections
9-4
Part No.
Connections Inlet × Outlet
11.31295 —
3-in. Fig. 1502 × 4-in. BIG INCH 7.5-in. Hub
Check Valves
A B C Working in. (mm) in. (mm) in. (mm) Pressure Nom. Nom. Nom. (psi) Min. Min. Min. New New New
6,000
1.00 0.50 (25.4) (12.7)
—
0.50 1.19 1.09 (12.7) (30.2) (27.7)
October 2010
Surface Manifold Equipment Evaluation
Section 9 Check Valves
Dart Style Check Valve—Union and BIG INCH®
Table 9.4—Dart Style Check Valve—Union and BIG INCH® A B C D Working in. (mm) in. (mm) in. (mm) in. (mm) Pressure Nom. Nom. Nom. Nom. (psi) Min. Min. Min. Min. New New New New
Part No.
Connections Inlet × Outlet
11.31186 (100007633)
3-in. Fig. 1502 × 3-in. BIG INCH 7.5-in. Hub
15,000
1.07 0.75 1.00 0.72 1.19 1.09 0.35 (27.2) (19.0) (25.4) (18.3) (30.2) (27.7) (8.9)
11.3133 (100015833)
3-in. Fig. 1502 × 4-in. BIG INCH
15,000
1.62 1.22 0.88 0.62 1.19 1.09 0.45 0.27 (41.1) (31.0) (22.4) (15.7) (30.2) (27.7) (11.4) (6.9)
October 2010
Check Valves
0.23 (5.8)
9-5
Surface Manifold Equipment Evaluation
Section 9 Check Valves
Flapper Style Check Valve—Union Connections
Table 9.5—Flapper Style Check Valve—Union Connections
Part No.
Unions Inlet × Outlet
9.4107 (100009821)
2 × 2-in. Fig. 1502
9-6
Check Valves
B C D E Working in. (mm) in. (mm) in. (mm) in. (mm) Pressure Nom. Nom. Nom. Nom. (psi) Min. Min. Min. Min. New New New New 10,000
0.39 (9.9)
0.31 1.03 0.97 0.31 (7.9) (26.2) (24.6) (7.9)
0.25 0.72 0.47 (6.4) (18.3) (11.9)
October 2010
Surface Manifold Equipment Evaluation
Section 9 Check Valves
Flapper Style Check Valve—Union Connections
Table 9.6—Flapper Style Check Valve—Union Connections A B C D E Working in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) Pressure Nom. Nom. Nom. Nom. Nom. (psi) Min. Min. Min. Min. Min. New New New New New
Part No.
Unions Inlet × Outlet
11.31203 (101234420)
3 × 3-in. Fig. 602
6,000
0.94 0.50 0.54 0.45 1.19 1.09 0.50 0.40 0.94 0.62 (23.9) (12.7) (13.7) (11.4) (30.2) (27.7) (12.7) (10.2) (23.9) (15.7)
11.3117 (100011077)
3 × 3-in. Fig. 1502
15,000
1.21 0.75 0.79 0.45 1.19 1.09 0.50 0.40 0.87 0.62 (30.7) (19.0) (20.1) (11.4) (30.2) (27.7) (12.7) (10.2) (22.1) (15.7)
11.31200 (100001112)
3 × 3-in. Fig. 1502
15,000
0.94 0.78 0.54 0.45 1.19 1.09 0.50 0.40 0.94 0.62 (23.9) (19.8) (13.7) (11.4) (30.2) (27.7) (12.7) (10.2) (23.9) (15.7)
October 2010
Check Valves
9-7
Section 9 Check Valves
9-8
Check Valves
Surface Manifold Equipment Evaluation
October 2010
SECTION Section
1 10
Preface
Pump Discharge Flanges Data Sheets This section contains the following information for pump discharge flanges: • Illustrations • Minimum dimensions • Tube-wall minimum dimensions To locate a data sheet for a specific item, refer to the Table of Contents in the front of this manual.
October 2010
Pump Discharge Flanges
10-1
Surface Manifold Equipment Evaluation
Section 10 Pump Discharge Flanges
Pump Discharge Flanges
Table 10.1—Pump Discharge Flanges Dimension
A in. (mm)
B in. (mm)
C in. (mm)
D in. (mm)
Nominal New
0.62 (15.7)
0.312 (7.92)
1.19 (30.2)
1.06 (26.9)
Minimum
0.50 (12.7)
0.218 (5.54)
1.09 (27.7)
1.00 (25.4)
Applicable Part Numbers
10-2
316.25483 (100058523)
316.23017 (100002929)
316.25484 (100082979)
316.23019 (100002930)
Pump Discharge Flanges
October 2010
Surface Manifold Equipment Evaluation
Section 10 Pump Discharge Flanges
Table 10.2—Pump Discharge Flange (PN 100002992) Dimension
A in. (mm)
B in. (mm)
C in. (mm)
Nominal New
0.62 (15.7)
0.312 (7.92)
1.19 (30.2)
Minimum
0.50 (12.7)
0.218 (5.54)
1.09 (27.7)
Applicable Part Numbers 316.27482 (100002992)
October 2010
Blank (Dim “B” only) 100007821
Pump Discharge Flanges
10-3
Surface Manifold Equipment Evaluation
Section 10 Pump Discharge Flanges
Pump Discharge Flange, Center—Quintuplex
B
C
A
E
D
Table 10.3—Pump Discharge Flange, Center—Quintuplex Dimension
A in. (mm)
B in. (mm)
C in. (mm)
D in. (mm)
E in. (mm)
Nominal New
.88 (22.4)
.75 – .90 (19.1 – 22.9)
.75 (19.1)
0.74 (18.8)
1.19 (30.2)
Minimum
0.52 (13.2)
0.62 (15.7)
0.66 (16.8)
0.56 (14.2)
1.09 (27.7)
Applicable Part Numbers 317.54012 (100011753)
10-4
Pump Discharge Flanges
317.54020 (100003005) October 2010
SECTION Section
1 11
Preface
Air Chambers Data Sheets This section contains the following information for air chambers: • Illustrations • Minimum dimensions • Tube-wall minimum dimensions To locate a data sheet for a specific item, refer to the Table of Contents in the front of this manual.
October 2010
Air Chambers
11-1
Surface Manifold Equipment Evaluation
Section 11 Air Chambers
10,000-psi Max. Working Pressure, Air Chamber
Table 11.1—10,000-psi Max. Working Pressure, Air Chamber Dimension
A B C D E F G H I in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm)
Nominal New
0.88 (22.4)
0.75 (19.0)
0.75 (19.0)
0.88 (22.4)
0.75 (19.0)
0.75 (19.0)
0.75 (19.0)
0.61 (15.5)
0.34 (8.60)
Minimum
0.61 (15.5)
0.61 (15.5)
0.61 (15.5)
0.61 (15.5)
0.61 (15.5)
0.61 (15.5)
0.61 (15.5)
0.43 (10.9)
0.17 (4.3)
Applicable Part Numbers 280.05861 (100002732)
11-2
Air Chambers
2-280.05861 (100054572)
October 2010
SECTION Section
1 12
Preface
Densometers Data Sheets This section contains the following information for densometers: • Illustrations • Minimum dimensions • Tube-wall minimum dimensions To locate a data sheet for a specific item, refer to the Table of Contents in the front of this manual.
October 2010
Densometers
12-1
Surface Manifold Equipment Evaluation
Section 12 Densometers
2-in. 1502 Densometer Sub (15,000-psi Working Pressure)
Table 12.1—2-in. 1502 Densometer Sub (15,000-psi Working Pressure) Dimension
A B C D E F G in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm)
Nominal New
1.06 (26.9)
0.34 (8.6)
0.80 (20.3)
0.52 (13.2)
1.00 (25.4)
0.75 (19.0)
0.48 (12.2)
Minimum
1.00 (25.4)
0.27 (6.9)
0.46 (11.7)
0.44 (11.2)
0.48 (12.2)
0.42 (10.7)
0.36 (9.1)
Applicable Part Numbers 458.81579 (100062307) Discharge Sub
12-2
Densometers
101201909 Sensor Assembly
—
October 2010
Surface Manifold Equipment Evaluation
Section 12 Densometers
Fluid Tube, Model B Densometer, 3-in. 1502 (15,000-psi Working Pressure)
Table 12.2—Fluid Tube, Model B Densometer, 3-in. 1502 (15,000-psi Working Pressure) Dimension
A B C D E F G in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm)
Nominal New
0.50 (12.7)
1.19 (30.2)
0.55 (14.0)
1.50 (38.1)
0.65 (16.5)
0.84 (21.3)
0.54 (13.7)
Minimum
0.40 (10.2)
1.09 (27.7)
0.45 (11.4)
1.28 (32.5)
0.43 (10.9)
0.45 (11.4)
0.45 (11.4)
Applicable Part Numbers 458.31837 (100061810)
October 2010
101226791 Sensor Assembly
—
Densometers
12-3
Surface Manifold Equipment Evaluation
Section 12 Densometers
3-in. 1502 Densometer Sub (15,000-psi Working Pressure)
Table 12.3—3-in. 1502 Densometer Sub (15,000-psi Working Pressure) Dimension
A B C D E F in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm)
Nominal New
1.19 (30.2)
0.50 (12.7)
0.75 (19.0)
1.50 (38.1)
0.65 (16.5)
0.55 (14.0)
Minimum
1.09 (27.7)
0.40 (10.2)
0.43 (10.9)
1.28 (32.5)
0.43 (10.9)
0.45 (11.4)
Applicable Part Numbers 458.53401 —
12-4
Densometers
—
—
October 2010
Surface Manifold Equipment Evaluation
Section 12 Densometers
3-in. Densometer Sub (20,000-psi Working Pressure)
Table 12.4—3-in. Densometer Sub (20,000-psi Working Pressure) Dimension
A B C D E F in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm)
Nominal New
0.35 (8.9)
1.28 (32.5)
1.31 (33.3)
1.50 (38.1)
0.65 (16.5)
5.6 (142.2)
Minimum
0.23 (5.8)
1.00 (25.4)
1.00 (25.4)
1.06 (26.9)
0.60 (15.2)
—
Applicable Part Numbers 458.31849 (101219778)
October 2010
—
—
Densometers
12-5
Surface Manifold Equipment Evaluation
Section 12 Densometers
Fluid Tube, Densometer, 4-in. 1002 (10,000-psi Working Pressure)
A
D
C
B
F
E
Table 12.5—Fluid Tube, Densometer, 4-in. 1002 (10,000-psi Working Pressure) Dimension
A B C D E F in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm)
Nominal New
0.51 (12.9)
0.50 (12.7)
0.62 (15.7)
1.00 (25.4)
0.75 (19.0)
1.12 (28.4)
Minimum
0.36 (9.1)
0.40 (10.2)
0.42 (10.7)
0.57 (14.5)
0.43 (10.9)
0.97 (24.6)
Applicable Part Numbers 458.31359 (100061788)
12-6
Densometers
—
—
October 2010
Surface Manifold Equipment Evaluation
Section 12 Densometers
4-in. BIG INCH® Densometer Sub (15,000-psi Working Pressure)
Table 12.6—4-in. BIG INCH® Densometer Sub (15,000-psi Working Pressure) Dimension
A in. (mm)
B in. (mm)
C in. (mm)
Nominal New
0.45 (11.4)
1.00 (25.4)
6.0 (152.4)
Minimum
0.27 (6.9)
0.74 (18.8)
—
Applicable Part Numbers 458.31334 (100061784)
October 2010
Densometers
12-7
Section 12 Densometers
Surface Manifold Equipment Evaluation
2-in. Densometer Sub with 2-in. Female Line Pipe Threads
Table 12.7—2-in. Densometer Sub with 2-in. Female Line Pipe Threads Dimension
A in. (mm)
Nominal New
0.37 to 0.47 (9.4 to 11.9)
Minimum
0.31 (7.9)
Applicable Part Numbers 458.81585 (100062308) 458.81587
12-8
Densometers
October 2010
Surface Manifold Equipment Evaluation
Section 12 Densometers
7-in. Eccentric Densometer Body (6,000-psi Working Pressure)
Table 12.8—7-in. Eccentric Densometer Body (6,000-psi Working Pressure) Dimension
A B C in. (mm) in. (mm) in. (mm)
Nominal New
0.50 (12.7)
0.81 (20.6)
1.00 (25.4)
Minimum
0.33 (8.4)
0.55 (14.0)
0.75 (19.0)
Applicable Part Numbers 425.80718
October 2010
Densometers
12-9
Section 12 Densometers
12-10
Densometers
Surface Manifold Equipment Evaluation
October 2010
SECTION Section
1 13
Preface
High-Pressure Discharge Hoses Inspection and Qualification for Cementing Hoses
October 2010
1.
Each hose assembly shall have a serial number and records shall be kept referencing that serial number. Each hose assembly shall be clearly marked with this serial number and the Halliburton part number or, if no Halliburton part number exists, with the supplier’s part number. This is critical to establish the specifications, such as working pressure, that apply to the hose assembly.
2.
Inspect the hose safety clamps or containment grips. There shall be no broken wires in the containment grips. The safety clamps shall fit tightly on the outside of the hose. All bolts shall be fully tightened. Chains and fittings shall not have any damage or wear that would reduce their load carrying capabilities. Replace any safety equipment that is not acceptable.
3.
Inspect the hose end fittings and unions for damage or wear. Unions shall comply with the minimum dimensions given in this data sheet for high-pressure hoses.
4.
If the hose is equipped with a protective cover, inspect this cover for damage or wear. If the cover is broken in any place, remove the cover, inspect the hose according to Number 5 below, and replace the cover with an undamaged cover.
5.
Remove any loose protective cover to visually inspect the outside of the hose. The hose shall not have any kinks, twists, or crushed spots that would indicate possible damage to the steel reinforcing wires under that spot. The bonded outer hose cover shall not have any damage or wear that is extensive enough to permit external contaminants to penetrate to the steel reinforcing wires in the hose. No damage or corrosion is allowed to the steel reinforcement wires. Any such damage or wear shall be cause to remove that hose from service.
6.
Inspect the hose liner by viewing from each end. Look for damage, wear, or deterioration that is significant enough to allow pumped fluid to leak through the liner and contact the steel reinforcing wires of the hose. If this condition exists, the hose shall be removed from service. High-Pressure Discharge Hoses
13-1
Section 13 HP Discharge Hoses
7.
Surface Manifold Equipment Evaluation
Pressure-test the hose with water to the rated working pressure. See SERVICE STANDARDS, Manifold Equipment Qualification, Document ST-GL-HES-PSL-501, and SERVICE STANDARDS, Manifold Equipment Maintenance, Document ST-GL-HES-PLS-502.
Inspection and Qualification for Frac-Acid Hose 1.
Hoses in this type of service include those used for acid perf-wash applications, sand control, snubbing, and stimulation connection from marine vessels to platforms or rigs.
2.
Hoses used in these applications are typically those manufactured by Parker Polyflex, Coflexip, or Wellstream. These hoses are equipped with special liners to resist aggressive chemicals such as acids. Polyflex makes hoses up to 2-in. in size. Coflexip and Wellstream make hoses in sizes from 2-in. to 5-in., rated at working pressures suitable for well servicing.
3.
The hose manufacturer is best qualified to inspect these hoses. The users shall return hoses to a manufacturer’s inspection location, or arrange for the manufacturer’s technician to come on-site and inspect the hose.
4.
Each hose shall have a serial number assigned and inspection records kept referencing that serial number.
13-2
High-Pressure Discharge Hoses
October 2010
Surface Manifold Equipment Evaluation
Section 13 HP Discharge Hoses
2-in., 5,000-psi Cementing Hose
Table 13.1—2-in., 5,000-psi Cementing Hose Dimensions 2-in. Unions, Fig. 1502
A in. (mm)
B in. (mm)
C in. (mm)
D in. (mm)
E in. (mm)
Nominal New 0.39 (9.9) 0.58 (14.7) 0.53 (13.5) 1.12 (28.4) 0.188 (4.8) Minimum
0.27(6.9)
0.28 (7.1)
0.28 (7.1) 1.00 (25.4) 0.15 (3.8)
Applicable Part Numbers 2-in. Unions (Fig. 1502)
October 2010
Part No.
Description
101229283
10 ft long-wing × thd.
101229286
15 ft long-wing × thd.
101229287
20 ft long-wing × thd.
101215205
100 ft long-wing × thd.
101217730
100 ft Long; Code 62 elbow ×union thd.
High-Pressure Discharge Hoses
13-3
Section 13 HP Discharge Hoses
13-4
Surface Manifold Equipment Evaluation
High-Pressure Discharge Hoses
October 2010
SECTION Section
1 14
Preface
Crosses, Wyes, Tees, and Ells
Data Sheets This section contains the following information for crosses, wyes, tees, and ells: • Illustrations • Minimum dimensions • Tube-wall minimum dimensions To locate a data sheet for a specific item, refer to the Table of Contents in the front of this manual.
October 2010
Crosses, Wyes, Tees, and Ells
14-1
Section 14 Crosses, Wyes, Tees, Ells
Surface Manifold Equipment Evaluation
Cross, 4-Way, Union Thd × Thd × Thd × Thd
A
B
C
Table 14.1—Cross, 4-Way, Union Thd × Thd × Thd × Thd Wall Thickness Part No.
498.32001 (100063341)
14-2
Union Conn.
2-in. Fig. 1502
Crosses, Wyes, Tees, and Ells
Working Pressure (psi)
15,000
A in. (mm)
B in. (mm)
C in. (mm)
Nom. Nom. Nom. Min. Min. Min. New New New 1.06 1.00 0.84 0.45 0.68 0.42 (26.9) (25.4) (21.3) (11.4) (17.3) (10.7)
October 2010
Surface Manifold Equipment Evaluation
Section 14 Crosses, Wyes, Tees, Ells
Cross, Four-Way, Union Connections
See Table 14.2 on the following page.
October 2010
Crosses, Wyes, Tees, and Ells
14-3
Section 14 Crosses, Wyes, Tees, Ells
Surface Manifold Equipment Evaluation
Table 14.2—Cross, Four-Way, Union Connections Wall Thickness Part No.
Union Conn. 1×2× 3×4
Work. Press. (psi)
A in. (mm)
B in. (mm)
C in. (mm)
D in. (mm)
E in. (mm)
F in. (mm)
Nom. Nom. Nom. Nom. Nom. Nom. Min. Min. Min. Min. Min. Min. New New New New New New
3-in. Fig. 1502 nut × 0.50 0.40 1.06 1.00 0.75 0.50 1.19 1.09 0.75 0.45 1.25 0.87 439.01596 thd × 2-in. 15,000 (12.7) (10.2) (26.9) (25.4) (19.1) (12.7) (30.2) (27.7) (19.1) (11.4) (31.8) (22.1) Fig. 1502 thd × thd
425.80194
2-in., 1.3-in. Bore Fig. 0.25 0.16 1.16 1.07 0.97 0.61 1.16 1.07 0.64 0.55 0.97 0.61 2002 nut × 20,000 (6.4) (4.1) (29.4) (27.2) (24.6) (15.5) (29.4) (27.2) (16.3) (14.0) (24.6) (15.5) thd × thd × thd
2-in. Fig. 1502 nut × 425.80607 0.34 0.27 1.06 1.00 0.91 0.62 1.06 1.00 0.49 0.36 0.91 0.62 thd × 2-in. 15,000 (100011957) (8.6) (6.9) (26.9) (25.4) (23.1) (15.7) (26.9) (25.4) (12.4) (9.1) (23.1) (15.7) 1502 thd × thd
14-4
Crosses, Wyes, Tees, and Ells
October 2010
Surface Manifold Equipment Evaluation
Section 14 Crosses, Wyes, Tees, Ells
Cross, Discharge, Two 4.75-in. O-ring Union Females × Thread Halves B
C
E
A
A
D WELD B
Table 14.3—Cross, Discharge, Two 4.75-in. O-ring Union Females × Thread Halves Wall Thickness Part No.
Union Conn.
Working Pressure (psi)
A in. (mm)
B in. (mm)
C in. (mm)
D in. (mm)
E in. (mm)
Nom. Nom. Nom. Nom. Nom. Min. Min. Min. Min. Min. New New New New New
4-in. 1002 thd halves
5,000
1.12 0.97 0.75 0.55 0.75 0.4 0.88 0.48 0.58 0.38 (28.4) (24.6) (19.1) (14.0) (19.1) (10.2) (22.4) (12.2) (14.7) (9.7)
425.80637 3-in. 1502 thd (100060068) halves
5,000
1.19 1.09 0.75 0.55 0.62 0.31 0.88 0.48 0.58 0.38 (30.2) (27.7) (19.1) (14.0) (15.7) (7.9) (22.4) (12.2) (14.7) (9.7)
101227659
October 2010
Crosses, Wyes, Tees, and Ells
14-5
Section 14 Crosses, Wyes, Tees, Ells
Surface Manifold Equipment Evaluation
Cross, 4-Way, BIG INCH® × BIG INCH® × BIG INCH® × 1502 Thread Half
Table 14.4—Cross, 4-Way, BIG INCH® × BIG INCH® × BIG INCH® × 1502 Thread Half Wall Thickness End Conn. (Loc. 1 × Loc. 2 × Loc. 3 × Loc. 4)
Part No.
Work. Press. (psi)
A in. (mm)
B in. (mm)
C in. (mm)
D Loc. 1 and 2 in. (mm)
E in. (mm)
F Loc. 1 and 2 in. (mm)
Nom. Nom. Nom. Nom. Nom. Nom. Min. Min. Min. Min. Min. Min. New New New New New New
425.80225
4 × 4 × 3 × 3-in. 1.00 0.88 0.35 0.27 1.28 0.98 0.45 0.27 1.19 1.09 1.83 1.25 15,000 Fig. 1502 (25.4) (22.4) (8.9) (6.9) (32.5) (24.9) (11.4) (6.9) (30.2) (27.7) (46.5) (31.8)
425.80275
4 × 4 × 4 × 3-in. 0.75 0.67 0.45 0.27 1.00 0.75 0.45 0.27 1.19 1.09 1.26 0.90 15,000 Fig. 1502 (19.1) (17.0) (11.4) (6.9) (25.4) (19.1) (11.4) (6.9) (30.2) (27.7) (32.0) (22.9)
14-6
Crosses, Wyes, Tees, and Ells
October 2010
Surface Manifold Equipment Evaluation
Section 14 Crosses, Wyes, Tees, Ells
Cross, 4-Way, BIG INCH® Hub × Union Thread Halves
Table 14.5—Cross, 4-Way, BIG INCH® Hub × Union Thread Halves Wall Thickness Part No.
End Conn. Working (Loc. 1 × Loc. 2 Pressure × Loc. 3) (psi)
® 439.83106 4-in. BIG INCH (100060924) × 3-in. 1502 thd halves
October 2010
15,000
A in. (mm)
B in. (mm)
C in. (mm)
D in. (mm)
E in. (mm)
Nom. Nom. Nom. Nom. Nom. Min. Min. Min. Min. Min. New New New New New 0.75 0.45 1.19 1.09 0.41 0.27 1.80 1.40 1.19 1.09 (19.1) (11.4) (30.2) (27.7) (10.4) (6.9) (45.7) (35.6) (30.2) (27.7)
Crosses, Wyes, Tees, and Ells
14-7
Surface Manifold Equipment Evaluation
Section 14 Crosses, Wyes, Tees, Ells
Cross, 6-Way, Two 7 1/16 API 6BX 156 Flanges × Four BIG INCH® Hubs (15,000-psi Working Pressure)
7 1/16 API 15,000 Typ top and bottom B A
F
4-in. Big Inch -Typ 4 places
Table 14.6—Cross, 6-Way, Two 7 1/16 API 6BX 156 Flanges × Four BIG INCH® Hubs (15,000-psi Working Pressure) Dimensions
A in. (mm)
B in. (mm)
F in. (mm)
Nominal New
1.88 (47.8)
1.97 (50.0)
0.45 (11.4)
Minimum
1.38 (35.1)
1.38 (35.1)
0.27 (6.9)
Applicable Part Numbers 425.83236 (100060138) 14-8
Crosses, Wyes, Tees, and Ells
October 2010
Surface Manifold Equipment Evaluation
Section 14 Crosses, Wyes, Tees, Ells
Cross, 5-Way, Three 4-in. BIG INCH® Hubs × 3-in. 7.5 BIG INCH® Hub × 3-in. Ball Injector Port (15,000-psi Working Pressure)
Table 14.7—Cross, 5-Way, Three 4-in. BIG INCH® Hubs × 3-in. 7.5 BIG INCH® Hub × 3-in. Ball Injector Port (15,000-psi Working Pressure) Dimensions
A in. (mm)
B in. (mm)
C in. (mm)
D in. (mm)
E in. (mm)
F in. (mm)
Nominal New
1.88 (47.8)
2.32 (58.9)
0.46 (11.7)
0.35 (8.9)
0.78 (19.8)
1.10 (27.9)
Minimum
1.50 (38.1)
1.78 (45.2)
0.27 (6.9)
0.23 (5.8)
0.62 (15.7)
1.02 (25.9)
Applicable Part Numbers 425.80671 (100003289)
October 2010
—
Crosses, Wyes, Tees, and Ells
14-9
Surface Manifold Equipment Evaluation
Section 14 Crosses, Wyes, Tees, Ells
BIG INCH® Cross 3
B
F
E
C
A
D
1
2
E
F
4
Table 14.8—BIG INCH® Cross
Part No.
Wall Thickness End Conn. (Loc. 1 × Work. A B C D E F Loc. 2 × Press. in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) Loc. 3 × (psi) Nom. Nom. Nom. Nom. Nom. Nom. Loc. 4) Min. Min. Min. Min. Min. Min. New New New New New New
425.80238
4-in. (all)
15,000
0.46 (11.7)
0.27 (6.9)
1.50 1.12 1.50 1.12 0.46 (38.1) (28.4) (38.1) (28.4) (11.7)
0.27 (6.9)
1.75 1.50 0.46 0.27 (44.5) (38.1) (11.7) (6.9)
425.80535 (100003286)
4-in. (all)
15,000
0.46 (11.7)
0.27 (6.9)
1.75 1.21 1.75 1.21 0.46 (44.4) (30.7) (44.4) (30.7) (11.7)
0.27 (6.9)
1.87 1.21 0.46 0.27 (47.5) (30.7) (11.7) (6.9)
5-in. × 5-in. × 10,000 4-in. × 4-in.
0.41 (10.4)
0.24 1.00+ 0.93 1.00+ 0.93 0.41 (6.1) (25.4+) (23.6) (25.4+) (23.6) (10.4)
0.24 1.74+ 1.21 0.46 0.27 (6.1) (44.2+) (30.7) (11.7) (6.9)
0.41 (10.4)
0.24 (6.1)
0.24 (6.1)
101290350 101241958
14-10
5-in.
10,000
Crosses, Wyes, Tees, and Ells
1.25 0.93 1.25 0.93 0.41 (31.8) (23.6) (31.8) (23.6) (10.4)
1.38 0.93 0.41 0.24 (35.1) (23.6) (10.4) (6.1)
October 2010
Surface Manifold Equipment Evaluation
Section 14 Crosses, Wyes, Tees, Ells
5-Way Cross, 2–3-in. BIG INCH® × 3–2-in. 2002 Thread Halves (20,000-psi Working Pressure)
Table 14.9—5-Way Cross, 2–3-in. BIG INCH® × 3–2-in. 2002 Thread Halves (20,000-psi Working Pressure) Dimensions
A in. (mm)
B in. (mm)
C in. (mm)
D in. (mm)
Nominal New
0.35 (8.9)
1.16 (29.5)
1.59 (40.4)
1.00 (25.4)
Minimum
0.25 (5.8)
1.07 (27.2)
1.09 (27.7)
0.58 (14.7)
Applicable Part Numbers 425.80395 (101398272)
October 2010
Crosses, Wyes, Tees, and Ells
14-11
Section 14 Crosses, Wyes, Tees, Ells
Surface Manifold Equipment Evaluation
Five-Way Cross, Four 4-in. BIG INCH® Hubs × One 2-in. 1502 Thread (15,000-psi Working Pressure)
Table 14.10—Five-Way Cross, Four 4-in. BIG INCH® Hubs × One 2-in. 1502 Thread (15,000-psi Working Pressure) Dimensions
A in. (mm)
B in. (mm)
C in. (mm)
D in. (mm)
Nominal New
0.45 (11.4)
1.88 (47.8)
1.06 (26.9)
0.81 (20.6)
Minimum
0.27 (6.9)
1.00 (25.4)
1.00 (25.4)
0.51 (13.0)
Applicable Part Numbers 425.80546
14-12
Crosses, Wyes, Tees, and Ells
October 2010
Surface Manifold Equipment Evaluation
Section 14 Crosses, Wyes, Tees, Ells
Welded Union-End Wyes (Thread Half × Thread Half × Thread Half)
Table 14.11—Welded Union-End Wyes (Thread Half × Thread Half × Thread Half) Wall Thickness Part No.
October 2010
Working End Conn. Pressure (psi)
A in. (mm)
B in. (mm)
C in. (mm)
Nom. Nom. Nom. Min. Min. Min. New New New
439.83193 2-in. 1502 (120125231)
15,000
1.06 1.00 0.81 0.56 0.81 0.56 (26.9) (25.4) (20.6) (14.2) (20.6) (14.2)
439.83188 3-in. 1502 (100060931)
15,000
1.19 1.09 0.75 0.50 0.75 0.50 (30.2) (27.7) (19.0) (12.7) (19.0) (12.7)
Crosses, Wyes, Tees, and Ells
14-13
Section 14 Crosses, Wyes, Tees, Ells
Surface Manifold Equipment Evaluation
Welded Union-End Wyes (Wing Half × Wing Half × Thread Half)
Table 14.12—Welded Union-End Wyes (Wing Half × Wing Half × Thread Half) Wall Thickness Part No.
Working End Conn. Pressure (psi)
A in. (mm)
B in. (mm)
C in. (mm)
D in. (mm)
Nom. Nom. Nom. Nom. Min. Min. Min. Min. New New New New
439.83209 2-in. 1502 (100009878)
15,000
0.31 (7.9)
439.83921 3-in. 1502 (100060939)
15,000
0.50 0.40 0.79 0.50 0.75 0.50 1.19 1.09 (12.7) (10.2) (20.1) (12.7) (19.1) (12.7) (30.2) (27.7)
14-14
Crosses, Wyes, Tees, and Ells
0.27 0.54 0.36 0.81 0.56 1.06 1.00 (6.9) (13.9) (9.1) (20.6) (14.2) (26.9) (25.4)
October 2010
Surface Manifold Equipment Evaluation
Section 14 Crosses, Wyes, Tees, Ells
Welded Union-End Wyes (Thread Half × Thread Half × Wing Half)
Table 14.13—Welded Union-End Wyes (Thread Half × Thread Half × Wing Half) Wall Thickness Part No.
Working End Conn. Pressure (psi)
A in. (mm) Nom. New
Min.
B in. (mm)
C in. (mm)
D in. (mm)
Nom. Nom. Nom. Min. Min. Min. New New New
439.83225 2-in. 1502 (100003336)
15,000
1.06 1.00 0.81 0.56 0.54 0.36 (26.9) (25.4) (20.6) (14.2) (13.7) (9.2)
439.83219 3-in. 1502 (100012003)
15,000
1.19 1.09 0.75 0.50 0.79 0.50 0.50 0.40 (30.2) (27.7) (19.1) (12.7) (20.1) (12.7) (12.7) (10.2)
October 2010
0.34 (8.6)
0.27 (6.9)
Crosses, Wyes, Tees, and Ells
14-15
Section 14 Crosses, Wyes, Tees, Ells
Surface Manifold Equipment Evaluation
BIG INCH® Wye
Table 14.14—BIG INCH® Wye Wall Thickness Part No.
425.55689 (100059919)
14-16
Working End Conn. Pressure (psi) 4-in. BIG INCH®
Crosses, Wyes, Tees, and Ells
15,000
A in. (mm)
B in. (mm)
Nom. Nom. Min. Min. New New 0.46 0.27 1.26 0.90 (11.7) (6.9) (32.0) (22.9)
October 2010
Surface Manifold Equipment Evaluation
Section 14 Crosses, Wyes, Tees, Ells
1 1/2- and 2-in. Forged Union-End Tees (Wing Half × Thread Half × Thread Half Side Port)
Table 14.15—1 1/2- and 2-in. Forged Union-End Tees (Wing Half × Thread Half × Thread Half Side Port)
Part No.
Wall Thickness End Conn. Work. A B C D E F (Loc. 1 × Press. in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) Loc. 2 × (psi) Loc. 3) Nom. Nom. Nom. Nom. Nom. Nom. Min. Min. Min. Min. Min. Min. New New New New New New
11/2 × 11/2 × 2 in. Fig. 252.01420 0.47 0.33 0.64 0.50 0.97 0.83 1.19 1.05 1.10 0.72 1.06 1.00 1502 15,000 (100011197) (11.9) (8.4) (16.3) (12.7) (24.6) (21.1) (30.2) (26.7) (27.9) (18.3) (26.9) (25.4) with needle valve 498.12000 425.80562 (101008854)
2 × 2 × 2 in. Fig. 2202 0.25 0.16 0.64 0.55 0.84 0.72 1.16 1.07 0.84 0.72 1.16 1.07 (sour) 15,000 (6.3) (4.1) (16.3) (14.0) (21.3) (18.3) (29.5) (27.2) (21.3) (18.3) (29.5) (27.2) (1.25-in. bore) Table continued on the next page...
October 2010
Crosses, Wyes, Tees, and Ells
14-17
Section 14 Crosses, Wyes, Tees, Ells
Surface Manifold Equipment Evaluation
Table 14.15—1 1/2- and 2-in. Forged Union-End Tees (Wing Half × Thread Half × Thread Half Side Port) (Continued)
Part No.
Wall Thickness End Conn. Work. A B C D E F (Loc. 1 × Press. in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) Loc. 2 × (psi) Loc. 3) Nom. Nom. Nom. Nom. Nom. Nom. Min. Min. Min. Min. Min. Min. New New New New New New
425.80480 (100060036)
2 × 2 × 2 in. 0.34 0.27 0.48 0.36 0.69 0.50 1.06 1.00 0.85 0.72 1.06 1.00 Fig. 1502 10,000 (8.6) (6.9) (12.2) (9.1) (17.5) (12.7) (26.9) (25.4) (21.6) (18.3) (26.9) (25.4) (sour)
498.12006 (100063333)
2 × 2 × 2 in. 0.34 0.27 0.54 0.36 0.75 0.50 1.06 1.00 0.85 0.72 1.06 1.00 Fig. 1502 10,000 (8.6) (6.9) (13.7) (9.1) (19.0) (12.7) (26.9) (25.4) (21.6) (18.3) (26.9) (25.4) (sour)
425.80463 (100003284) 2 × 2 × 2 in. 0.34 0.27 0.54 0.36 0.75 0.50 1.06 1.00 0.97 0.72 1.06 1.00 15,000 498.12001 Fig. 1502 (8.6) (6.9) (13.7) (9.1) (19.0) (12.7) (26.9) (25.4) (24.6) (18.3) (26.9) (25.4) (100003594) 2 × 2 × 2 in. 425.80162 Fig. 1502 0.34 0.27 0.54 0.36 0.75 0.50 1.06 1.00 0.97 0.72 1.06 1.00 15,000 (100011943) with needle (8.6) (6.9) (13.7) (9.1) (19.0) (12.7) (26.9) (25.4) (24.6) (18.3) (26.9) (25.4) valve
14-18
Crosses, Wyes, Tees, and Ells
October 2010
Surface Manifold Equipment Evaluation
Section 14 Crosses, Wyes, Tees, Ells
Tee Assembly, 2-in. 1502 Male × 2-in. 1502 Male × 3-in. Fig. 1502 Thread
B A
C
D
Table 14.16—Tee Assembly, 2-in. 1502 Male × 2-in. 1502 Male × 3-in. Fig. 1502 Thread Wall Thickness Part No.
425.80108 (120125225)
October 2010
Working Pressure (psi)
15,000
A in. (mm)
B in. (mm)
C in. (mm)
D in. (mm)
Nom. Nom. Nom. Nom. Min. Min. Min. Min. New New New New 0.34 (8.6)
0.27 0.54 0.36 0.75 0.50 1.19 1.09 (6.9) (13.7) (9.1) (19.1) (12.7) (30.2) (27.7)
Crosses, Wyes, Tees, and Ells
14-19
Section 14 Crosses, Wyes, Tees, Ells
Surface Manifold Equipment Evaluation
3-in. Forged Union-End Tees (Wing Half × Thread Half × Thread Half Side Port)
Table 14.17—3-in. Forged Union-End Tees (Wing Half×Thread Half×Thread Half Side Port)
Part No.
Wall Thickness End Conn. Work. A B C D E F (Loc. 1 × Press. in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) Loc. 2 × (psi) Loc. 3) Nom. Nom. Nom. Nom. Nom. Nom. Min. Min. Min. Min. Min. Min. New New New New New New
425.80767 (100060098)
3 × 3 × 1 1/2 0.50 0.40 0.61 0.45 0.69 0.50 1.19 1.09 0.97 0.83 1.19 1.05 in. 15,000 (12.7) (10.2) (15.5) (11.4) (17.5) (12.7) (30.2) (27.7) (24.6) (21.1) (30.2) (26.7) Fig. 1502
425.80602 3 × 2 × 2 in. 0.50 0.40 0.61 0.45 0.75 0.50 1.06 1.00 0.84 0.59 1.16 1.00 15,000 (100011956) Fig.1502 (12.7) (10.2) (15.5) (11.4) (19.0) (12.7) (26.9) (25.4) (21.3) (15.0) (29.5) (25.4) 425.80609 3 × 3 × 2 in. Fig. 602 (100060063)
6,000
0.50 0.40 0.54 0.45 0.62 0.50 1.19 1.09 0.84 0.59 1.06 1.00 (12.7) (10.2) (13.7) (11.4) (15.7) (12.7) (30.2) (27.7) (21.3) (15.0) (26.9) (25.4) Table continued on the next page...
14-20
Crosses, Wyes, Tees, and Ells
October 2010
Surface Manifold Equipment Evaluation
Section 14 Crosses, Wyes, Tees, Ells
Table 14.17—3-in. Forged Union-End Tees (Wing Half×Thread Half×Thread Half Side Port) (Continued)
Part No.
Wall Thickness End Conn. Work. A B C D E F (Loc. 1 × Press. in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) Loc. 2 × (psi) Loc. 3) Nom. Nom. Nom. Nom. Nom. Nom. Min. Min. Min. Min. Min. Min. New New New New New New
3 × 3 × 2 in. Fig. 1502 425.80810 0.50 0.40 0.51 0.45 0.59 0.50 1.16 1.09 0.84 0.59 1.06 1.00 (sour) 10,000 (100060115) (12.7) (10.2) (13.0) (11.4) (15.0) (12.7) (29.5) (27.7) (21.3) (15.0) (26.9) (25.4) (3.06-in. bore) 425.80624 (100060065)
3 × 3 × 2 in. 0.50 0.40 0.61 0.45 0.69 0.50 1.19 1.09 0.84 0.59 1.06 1.00 Fig.1502 10,000 (12.7) (10.2) (15.5) (11.4) (17.5) (12.7) (30.2) (27.7) (21.3) (15.0) (26.9) (25.4) (sour)
425.80606 3 × 3 × 2 in. 0.50 0.40 0.61 0.45 0.69 0.50 1.19 1.09 0.84 0.59 1.06 1.00 15,000 (100003288) Fig. 1502 (12.7) (10.2) (15.5) (11.4) (17.5) (12.7) (30.2) (27.7) (21.3) (15.0) (26.9) (25.4) 425.80608 3 × 3 × 3 in. (101001308) Fig. 602
6,000
0.50 0.40 0.54 0.45 0.62 0.50 1.19 1.09 1.00 0.75 1.19 1.09 (12.7) (10.2) (13.7) (11.4) (15.7) (12.7) (30.2) (27.7) (25.4) (19.0) (30.2) (27.7)
425.80603 3 × 3 × 3 in. 0.50 0.40 0.61 0.45 0.69 0.50 1.19 1.09 1.06 0.81 1.19 1.09 15,000 (100003287) Fig. 1502 (12.7) (10.2) (15.5) (11.4) (17.5) (12.7) (30.2) (27.7) (26.9) (20.6) (30.2) (27.7)
October 2010
Crosses, Wyes, Tees, and Ells
14-21
Surface Manifold Equipment Evaluation
Section 14 Crosses, Wyes, Tees, Ells
Welded Union-End Tees (Wing Half × Thread Half × Thread Half Side Port)
Table 14.18—Welded Union-End Tees (Wing Half × Thread Half × Thread Half Side Port) Wall Thickness End Conn. (Loc. 1 × Loc. 2 × Loc. 3)
Work. Press. (psi)
425.80137 (100059968)
2 × 2 × 2 in. Fig. 2002 (1.3-in. bore)
20,000
0.28 (7.1)
0.16 0.64 0.55 0.97 0.79 1.16 1.07 0.97 0.79 1.16 1.07 (4.1) (16.3) (14.0) (24.6) (20.1) (29.5) (27.2) (24.6) (20.1) (29.5) (27.2)
425.80141 (100011938)
2 × 2 × 2 in. Fig. 1502
15,000
0.31 (7.9)
0.25 0.54 0.36 0.75 0.50 1.06 1.00 0.75 0.50 1.06 1.00 (6.3) (13.7) (9.1) (19.0) (12.7) (26.9) (25.4) (19.0) (12.7) (26.9) (25.4)
2 × 2 × 2 in. Fig. 1502 0.31 425.80904 (centerline to 15,000 (7.9) (101006162) face of side port: 5.62 in.)
0.25 0.54 0.36 0.75 0.50 1.06 1.00 0.75 0.50 1.06 1.00 (6.3) (13.7) (9.1) (19.0) (12.7) (26.9) (25.4) (19.0) (12.7) (26.9) (25.4)
Part No.
425.80776 (100060102)
3 × 3 × 2 in. Fig. 1502
15,000
A in. (mm)
B in. (mm)
C in. (mm)
D in. (mm)
E in. (mm)
F in. (mm)
Nom. Nom. Nom. Nom. Nom. Nom. Min. Min. Min. Min. Min. Min. New New New New New New
0.50 0.40 0.75 0.60 0.75 0.60 1.19 1.09 0.87 0.69 1.06 1.00 (12.7) (10.2) (19.0) (15.2) (19.0) (15.2) (30.2) (27.7) (22.1) (17.5) (26.9) (25.4) Table continued on the next page...
14-22
Crosses, Wyes, Tees, and Ells
October 2010
Surface Manifold Equipment Evaluation
Section 14 Crosses, Wyes, Tees, Ells
Table 14.18—Welded Union-End Tees (Wing Half × Thread Half × Thread Half Side Port) (Continued) Wall Thickness End Conn. (Loc. 1 × Loc. 2 × Loc. 3)
Work. Press. (psi)
439.83208
4 × 4 in. Fig. 602 × 2 in. Fig. 1502
6,000
0.51 0.36 0.50 0.35 0.75 0.50 1.12 0.97 0.75 0.50 1.06 1.00 (13.0) (9.1) (12.7) (8.89) (19.0) (12.7) (28.4) (24.6) (19.0) (12.7) (26.9) (25.4)
425.80549 (100011954)
4 × 4 in. Fig. 1002 × 2 in. Fig. 1502
10,000
0.51 0.36 0.50 0.40 0.75 0.50 1.12 0.97 0.75 0.50 1.06 1.00 (13.0) (9.1) (12.7) (10.2) (19.0) (12.7) (28.4) (24.6) (19.0) (12.7) (26.9) (25.4)
Part No.
A in. (mm)
B in. (mm)
C in. (mm)
D in. (mm)
E in. (mm)
F in. (mm)
Nom. Nom. Nom. Nom. Nom. Nom. Min. Min. Min. Min. Min. Min. New New New New New New
3 in. Fig. 1502 425.80144 0.50 0.40 0.75 0.45 0.75 0.45 1.06 1.00 0.75 0.57 1.06 1.00 × 2 × 2 in. Fig. 15,000 (101215797) (12.7) (10.2) (19.0) (11.4) (19.0) (11.4) (26.9) (25.4) (19.0) (14.5) (26.9) (25.4) 1502
October 2010
Crosses, Wyes, Tees, and Ells
14-23
Section 14 Crosses, Wyes, Tees, Ells
Surface Manifold Equipment Evaluation
Forged and Bar Stock Union-End Tees (Thread Half × Thread Half × Wing Half Side Port)
Table 14.19—Forged and Bar Stock Union-End Tees (Thread Half × Thread Half × Wing Half Side Port) Wall Thickness Part No.
498.12004 (100063332)
End Conn. (Loc. 1 × Loc. 2 × Loc. 3)
Work. Press. (psi)
A in. (mm)
B in. (mm)
C in. (mm)
D in. (mm)
E in. (mm)
F in. (mm)
Nom. Nom. Nom. Nom. Nom. Nom. Min. Min. Min. Min. Min. Min. New New New New New New
2 × 2 × 2 in. 1.06 1.00 0.90 0.72 0.90 0.72 1.06 1.00 0.48 0.36 0.34 0.27 Fig. 10,000 (26.9) (25.4) (22.9) (18.3) (22.9) (18.3) (26.9) (25.4) (12.2) (9.1) (8.6) (6.9) 1502(sour) Table continued on the next page...
14-24
Crosses, Wyes, Tees, and Ells
October 2010
Surface Manifold Equipment Evaluation
Section 14 Crosses, Wyes, Tees, Ells
Table 14.19—Forged and Bar Stock Union-End Tees (Thread Half × Thread Half × Wing Half Side Port) (Continued) Wall Thickness Part No.
End Conn. (Loc. 1 × Loc. 2 × Loc. 3)
Work. Press. (psi)
A in. (mm)
B in. (mm)
C in. (mm)
D in. (mm)
E in. (mm)
F in. (mm)
Nom. Nom. Nom. Nom. Nom. Nom. Min. Min. Min. Min. Min. Min. New New New New New New
498.12002 2 × 2 × 2 in. 1.06 1.00 0.90 0.72 0.90 0.72 1.06 1.00 0.48 0.36 0.34 0.27 15,000 (100063330) Fig. 1502 (26.9) (25.4) (22.9) (18.3) (22.9) (18.3) (26.9) (25.4) (12.2) (9.1) (8.6) (6.9) 425.80691 3 × 2 × 3 in. 1.19 1.09 0.69 0.50 0.93 0.72 1.06 1.00 0.61 0.45 0.50 0.40 15,000 (100010044) Fig. 1502 (30.2) (27.7) (17.5) (12.7) (23.6) (18.3) (26.9) (25.4) (15.5) (11.4) (12.7) (10.2)
October 2010
Crosses, Wyes, Tees, and Ells
14-25
Section 14 Crosses, Wyes, Tees, Ells
Surface Manifold Equipment Evaluation
Welded Union-End Tees (Wing Half × Thread Half × Wing Half Side Port)
Table 14.20—Welded Union-End Tees (Wing Half × Thread Half × Wing Half Side Port)
Part No.
Wall Thickness End Conn. Work. A B C D E F (Loc. 1 × Press. in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) Loc. 2 × (psi) Loc. 3) Nom. Nom. Nom. Nom. Nom. Nom. Min. Min. Min. Min. Min. Min. New New New New New New
425.80188 2 × 2 × 2 in. 0.31 15,000 (100003278) Fig. 1502 (7.9) 425.8011
14-26
0.25 0.54 0.36 0.75 0.50 1.06 1.00 0.54 0.36 0.31 0.25 (6.3) (13.7) (9.1) (19.0) (12.7) (26.9) (25.4) (13.7) (9.1) (7.9) (6.3)
3 × 3 × 2 in. 0.50 0.40 0.61 0.45 0.68 0.52 1.19 1.09 0.54 0.36 0.31 0.25 15,000 Fig. 1502 (12.7) (10.2) (15.5) (11.4) (17.3) (13.2) (30.2) (27.7) (13.7) (9.1) (7.9) (6.3)
Crosses, Wyes, Tees, and Ells
October 2010
Surface Manifold Equipment Evaluation
Section 14 Crosses, Wyes, Tees, Ells
Forged and Bar Stock Union-End Tees (Thread Half × Thread Half × Thread Half Side Port)
Table 14.21—Forged and Bar Stock Union-End Tees (Thread Half × Thread Half × Thread Half Side Port)
Part No.
Wall Thickness End Conn. Work. A B C D E F (Loc. 1 × Press. in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) Loc. 2 × (psi) Loc. 3) Nom. Nom. Nom. Nom. Nom. Nom. Min. Min. Min. Min. Min. Min. New New New New New New
425.80300
2 × 2 × 2 in. 1.16 1.07 0.84 0.72 0.84 0.72 1.16 1.07 0.84 0.72 1.16 1.07 Fig. 2202 15,000 (29.5) (27.2) (21.3) (18.3) (21.3) (18.3) (29.5) (27.2) (21.3) (18.3) (29.5) (27.2) (sour)
498.12003 (100063331)
2 × 2 × 2 in. 1.06 1.00 0.90 0.72 0.90 0.72 1.06 1.00 0.90 0.72 1.06 1.00 Fig. 1502 10,000 (26.9) (25.4) (22.9) (18.3) (22.9) (18.3) (26.9) (25.4) (22.9) (18.3) (26.9) (25.4) (sour)
1.19 1.09 0.62 0.50 0.62 0.50 1.19 1.09 1.00 0.75 1.19 1.09 425.80100 3 × 3 × 3 in. 15,000 (30.2) (27.7) (15.7) (12.7) (15.7) (12.7) (30.2) (27.7) (25.4) (19.0) (30.2) (27.7) (120125224) Fig. 1502
October 2010
Crosses, Wyes, Tees, and Ells
14-27
Section 14 Crosses, Wyes, Tees, Ells
Surface Manifold Equipment Evaluation
Welded Union-End Tees (Thread Half × Thread Half × Thread Half Side Port)
Table 14.22—Welded Union-End Tees (Thread Half × Thread Half × Thread Half Side Port) Wall Thickness End Conn. Working Part No. (Loc. 1 × Loc. Pressure 2 × Loc. 3) (psi) 4 × 4 in. Fig. 602 439.0168 × 2 in. Fig. 1502
14-28
6,000
A in. (mm)
B in. (mm)
C in. (mm)
D in. (mm)
E in. (mm)
F in. (mm)
Nom. Nom. Nom. Nom. Nom. Nom. Min. Min. Min. Min. Min. Min. New New New New New New 1.12 0.97 0.87 0.62 0.87 0.62 1.12 0.97 0.75 0.50 1.06 1.00 (28.4) (24.6) (22.1) (15.7) (22.1) (15.7) (28.4) (24.6) (19.0) (12.7) (26.9) (25.4)
Crosses, Wyes, Tees, and Ells
October 2010
Surface Manifold Equipment Evaluation
Section 14 Crosses, Wyes, Tees, Ells
BIG INCH® Tees
Table 14.23—BIG INCH® Tees Wall Thickness Part No.
Working End Conn. Pressure (psi)
A in. (mm)
B in. (mm)
C in. (mm)
D in. (mm)
E in. (mm)
F in. (mm)
Nom. Nom. Nom. Nom. Nom. Nom. Min. Min. Min. Min. Min. Min. New New New New New New
425.57120
1.3 in. (sour svc.)
20,000
.24 .16 1.22 1.00 1.22 1.00 .24 .16 1.22 1.00 .24 .16 (6.1) (4.1) (31.0) (25.4) (31.0) (25.4) (6.1) (4.1) (31.0) (25.4) (6.1) (4.1)
425.80534 (101307934)
3 in.
20,000
0.35 0.23 2.25 1.18 2.25 1.18 0.35 0.23 2.37 2.00 0.35 0.23 (8.9) (5.8) (57.1) (30.0) (57.1) (30.0) (8.9) (5.8) (60.2) (50.8) (8.9) (5.8)
425.80532 (100060042) 498.19001 498.19002
4 in.
15,000
0.46 0.27 1.75 1.50 1.75 1.50 0.46 0.27 1.87 1.62 0.46 0.27 (11.7) (6.9) (44.4) (38.1) (44.4) (38.1) (11.7) (6.9) (47.5) (41.1) (11.7) (6.9)
425.18599 498.18599
5 3/8 in.
6,000
0.31 0.19 1.12 0.87 1.12 0.87 0.31 0.19 1.25 1.00 0.31 0.19 (7.9) (4.8) (28.4) (22.1) (28.4) (22.1) (7.9) (4.8) (31.7) (25.4) (7.9) (4.8)
425.80900
7 in.
6,000
0.50 0.33 1.25 0.87 1.25 0.87 0.50 0.33 0.81 0.56 0.50 0.33 (12.7) (8.4) (31.7) (22.1) (31.7) (22.1) (12.7) (8.4) (20.6) (14.2) (12.7) (8.4)
October 2010
Crosses, Wyes, Tees, and Ells
14-29
Surface Manifold Equipment Evaluation
Section 14 Crosses, Wyes, Tees, Ells
BIG INCH® × Union-End Tees
Table 14.24—BIG INCH® × Union-End Tees
Part No.
Wall Thickness End Conn. Working A B C D E F (Loc. 1 × Pressure in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) Loc. 2 × (psi) Loc. 3) Nom. Nom. Nom. Nom. Nom. Nom. Min. Min. Min. Min. Min. Min. New New New New New New
425.80298 4 × 4 × 2 in. 15,000 (100060010) Fig. 1502
14-30
0.41 0.27 1.83 1.50 1.83 1.50 0.41 0.27 0.75 0.50 1.06 1.00 (10.4) (6.9) (46.5) (38.1) (46.5) (38.1) (10.4) (6.9) (19.0) (12.7) (26.9) (25.4)
Crosses, Wyes, Tees, and Ells
October 2010
Surface Manifold Equipment Evaluation
Section 14 Crosses, Wyes, Tees, Ells
BIG INCH® Welded Tees 3
F
C E D
1
2 A
B
Table 14.25—BIG INCH® Welded Tees
Part No.
Wall Thickness End Conn. Work. A B C D E F (Loc. 1 × Press. in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) Loc. 2 × (psi) Loc. 3) Nom. Nom. Nom. Nom. Nom. Nom. Min. Min. Min. Min. Min. Min. New New New New New New
101237264
4-in. × 4-in. 0.45 0.27 1.31 1.00 1.25 1.05 0.45 0.27 1.25 1.05 0.41 0.24 15,000 × 5-in. (11.4) (6.9) (33.3) (25.4) (31.7) (26.7) (11.4) (6.9) (31.7) (26.7) (10.4) (6.1)
October 2010
Crosses, Wyes, Tees, and Ells
14-31
Section 14 Crosses, Wyes, Tees, Ells
Surface Manifold Equipment Evaluation
Union-End Elbows
Table 14.26—Union-End Elbows Wall Thickness End Conn. (Loc. 1 × Loc. 2)
Working Pressure (psi)
425.80498 (100009534)
3-in. × 3-in. Fig. 1502
15,000
0.50 0.40 0.61 0.45 1.06 0.76 1.19 1.09 (12.7) (10.2) (15.5) (11.4) (26.9) (19.3) (30.2) (27.7)
498.23005 (100008282)
2-in. × 2-in. Fig. 1502
15,000
0.34 0.27 0.42 0.36 0.91 0.62 1.06 1.00 (18.6) (6.9) (10.7) (9.1) (23.1) (15.7) (26.9) (25.4)
Part No.
14-32
Crosses, Wyes, Tees, and Ells
A in. (mm)
B in. (mm)
C in. (mm)
D in. (mm)
Nom. Nom. Nom. Nom. Min. Min. Min. Min. New New New New
October 2010
.41-in. NEW .24-in. MIN
.5-in. TYP
October 2010 .5-in. TYP
On and within .5-in. of weld edge Typical both weld areas
1.52-in. NEW 1.35-in. MIN Plane of centerlines
1.25-in. NEW 1.05-in. MIN
1.25-in. NEW .93-in. MIN Straight bore only. Typical both sides
1.60-in. NEW 1.35-in. MIN Plane of centerlines .93 MIN
1.25-in. MIN
45º
1.35-in. MIN Thickness
45º
.93 MIN
1.25-in. MIN
Surface Manifold Equipment Evaluation
Part No.
Section 14 Crosses, Wyes, Tees, Ells
Elbow—5-in. BIG INCH® (15,000-psi Working Pressure)
Table 14.27—Elbow—5-in. BIG INCH® (15,000-psi Working Pressure)
101216357
Crosses, Wyes, Tees, and Ells
14-33
Section 14 Crosses, Wyes, Tees, Ells
Surface Manifold Equipment Evaluation
7-in. Elbow, Discharge, 90° BIG INCH® (6,000-psi Working Pressure)
Table 14.28—7-in. Ell, Discharge, 90° BIG INCH® (6,000-psi Working Pressure) Dimensions
A in. (mm)
B in. (mm)
Nominal New
0.5 (12.7)
0.90 (22.9)
Minimum
0.33 (8.4)
0.61 (15.5)
Applicable Part Number 425.80364
14-34
Crosses, Wyes, Tees, and Ells
October 2010
SECTION Section
1 15
Preface
Manifolds
Data Sheets This section contains the following information for manifolds: • Illustrations • Minimum dimensions • Tube-wall minimum dimensions To locate a data sheet for a specific item, refer to the Table of Contents in the front of this manual.
October 2010
Manifolds
15-1
Section 15 Manifolds
Surface Manifold Equipment Evaluation
Manifold, Fracturing, 3-in. 1502 Check Valve Inlet and 3-in. 1502 Thread Outlet (15,000 psi Working Pressure)
See Table 15.1 on the following page.
15-2
Manifolds
October 2010
Surface Manifold Equipment Evaluation
Section 15 Manifolds
Table 15.1—Manifold, Fracturing, 3-in. 1502 Check Valve Inlet and 3-in. 1502 Thread Outlet (15,000 psi Working Pressure) Dimension
A in. (mm)
B in. (mm)
C in. (mm)
D in. (mm)
E in. (mm)
F in. (mm)
H in. (mm)
Nominal New
1.12 (28.4)
1.00 (25.4)
0.94 to 1.31 (23.9 to 33.3)
0.68 (17.3)
1.10 (27.9)
1.19 (30.2)
1.06 (26.9)
Minimum
0.81 (20.6)
0.70 (17.8)
0.72 (18.3)
0.48 (12.2)
0.75 (19.0)
1.09 (27.7)
1.00 (25.4)
Applicable Part Nos. 439.01597 (100007850)
October 2010
Manifolds
15-3
Section 15 Manifolds
Surface Manifold Equipment Evaluation
Manifold, Fracturing, 3-in. 1502 Check Valve Inlet × 4-in. BIG INCH® Outlet (15,000 psi Working Pressure)
See Table 15.2 on the following page. 15-4
Manifolds
October 2010
Surface Manifold Equipment Evaluation
Section 15 Manifolds
Table 15.2—Manifold, Fracturing, 3-in. 1502 Check Valve Inlet × 4-in. BIG INCH® Outlet (15,000 psi Working Pressure) Dimension
A in. (mm)
B in. (mm)
C in. (mm)
D E in. (mm) in. (mm)
Nominal New
1.2 to 1.3 (30.5 to 33.0)
1.62 (41.1)
0.88 to 1.12 (22.4 to 28.4)
0.75 (19.0)
Minimum
1.0 (25.4)
1.0 (25.4)
0.68 (17.3)
0.58 (14.7)
F in. (mm)
H in. (mm)
1.10 (27.9)
0.45 (11.4)
1.06 (26.9)
0.75 (19.0)
0.27 (6.9)
1.0 (25.4)
Applicable Part Nos. 439.80468 (100012000)
October 2010
Manifolds
15-5
Surface Manifold Equipment Evaluation
Section 15 Manifolds
Manifold Body, 4-in. StimStar (15,000 psi Working Pressure)
Table 15.3—Manifold Body, 4-in. StimStar (15,000 psi Working Pressure) Dimension
A in. (mm)
B in. (mm)
C in. (mm)
F in. (mm)
G in. (mm)
Nominal New
1.24 (31.5)
1.62 (41.1)
1.00 (25.4)
0.45 (11.4)
0.35 (8.9)
Minimum
1.00 (25.4)
1.00 (25.4)
0.62 (15.7)
0.27 (6.9)
0.23 (5.8)
Applicable Part Nos. 439.01881 (100060892)
15-6
Manifolds
October 2010
Surface Manifold Equipment Evaluation
Section 15 Manifolds
4-in. BIG INCH® Manifold, Cape Hawke (15,000 psi Working Pressure)
Table 15.4—4-in. BIG INCH® Manifold, Cape Hawke (15,000 psi Working Pressure) Dimension
A in. (mm)
B in. (mm)
C in. (mm)
F in. (mm)
G in. (mm)
Nominal New
1.2 to 1.3 (30.5 to 33.0)
1.62 (41.1)
1.0 (25.4)
0.45 (11.4)
0.35 (8.9)
Minimum
1.0 (25.4)
1.0 (25.4)
0.62 (15.7)
0.27 (6.9)
0.23 (5.8)
Applicable Part Nos.
October 2010
Manifold body
439.01888 (101005566)
Manifold assembly
439.01890 (101005584)
Manifolds
15-7
Surface Manifold Equipment Evaluation
Section 15 Manifolds
Manifold, Fracturing, 4-in. BIG INCH® Inlet × 4-in. BIG INCH® Outlet (15,000 psi Working Pressure)
Table 15.5—Manifold, Fracturing, 4-in. BIG INCH® Inlet × 4-in. BIG INCH® Outlet (15,000 psi Working Pressure) Dimension
A in. (mm)
B in. (mm)
C in. (mm)
F in. (mm)
G in. (mm)
Nominal New
1.2 to 1.3 (30.5 to 33.0)
1.62 (41.1)
0.88 to 1.12 (22.4 to 28.4)
0.45 (11.4)
0.45 (11.4)
Minimum
1.00 (25.4)
1.00 (25.4)
0.62 (15.7)
0.27 (6.9)
0.27 (6.9)
Applicable Part Nos. 439.00998
15-8
Manifolds
October 2010
Surface Manifold Equipment Evaluation
Section 15 Manifolds
Manifold, 4-in. BIG INCH® Inlet and Outlet with 3-in. 1502 Ball Injector Ports (15,000 psi Working Pressure)
Table 15.6—Manifold, 4-in. BIG INCH® Inlet and Outlet with 3-in. 1502 Ball Injector Ports (15,000 psi Working Pressure) Dimension
A in. (mm)
B in. (mm)
C in. (mm)
F in. (mm)
G in. (mm)
X in. (mm)
Nominal New
1.2 to 1.3 (30.5 to 33.0)
1.62 (41.1)
1.00 (25.4)
0.45 (11.4)
1.10 (27.9)
0.87 (22.1)
Minimum
1.00 (25.4)
1.00 (25.4) 0.77 (19.6) 0.27 (6.9) 1.02 (25.9) 0.70 (17.8) Applicable Part Nos.
439.01893 (100060901) October 2010
Manifolds
15-9
Section 15 Manifolds
Surface Manifold Equipment Evaluation
Manifold, Fracturing, 4-in. BIG INCH® Inlet and Outlet with 3-in. 1502 Ball Injector Ports (15,000 psi Working Pressure)
Table 15.7—Manifold, Fracturing, 4-in. BIG INCH® Inlet and Outlet with 3-in. 1502 Ball Injector Ports (15,000 psi Working Pressure) Dimension
A in. (mm)
B in. (mm)
C in. (mm)
F in. (mm)
G in. (mm)
Nominal New
1.2 to 1.3 (30.5 to 33.0)
1.62 (41.1)
0.78 (19.8)
0.45 (11.4)
1.10 (27.9)
Minimum
1.00 (25.4)
1.00 (25.4)
0.62 (15.7)
0.27 (6.9)
1.02 (25.9)
Applicable Part Nos. 439.01842
15-10
Manifolds
October 2010
Surface Manifold Equipment Evaluation
Section 15 Manifolds
Manifold, Fracturing, 4-in. BIG INCH® Inlet × 4-in. BIG INCH® Outlet With 2-in. 1502 Pressure Ports (15,000 psi Working Pressure)
See Table 15.8 on the following page.
October 2010
Manifolds
15-11
Surface Manifold Equipment Evaluation
Section 15 Manifolds
Table 15.8—Manifold, Fracturing, 4-in. BIG INCH® Inlet × 4-in. BIG INCH® Outlet With 2-in. 1502 Pressure Ports (15,000 psi Working Pressure) Dimension
A in. (mm)
B in. (mm)
C D F in. (mm) in. (mm) in. (mm)
G H in. (mm) in. (mm)
Nominal New
1.2 to 1.3 (30.5 to 33.0)
1.2 to 1.3 (30.5 to 33.0)
1.25 (31.8)
0.75 (19.1)
0.45 (11.4)
0.45 (11.4)
1.06 (26.9)
Minimum
1.00 (25.4)
1.00 (25.4)
0.88 (22.4)
0.45 (11.4)
0.27 (6.9)
0.27 (6.9)
1.00 (25.4)
Applicable Part Nos. 439.01843
15-12
Manifolds
October 2010
Surface Manifold Equipment Evaluation
Section 15 Manifolds
Manifold, Fracturing, Assembly and Body, 3-in. BIG INCH® (7.5-in. hub) Inlet × 4-in. 1002 Thread Outlet with 2-in. 1502 Pressure Ports (10,000 psi Working Pressure)
See Table 15.9 on the following page. October 2010
Manifolds
15-13
Surface Manifold Equipment Evaluation
Section 15 Manifolds
Table 15.9—Manifold, Fracturing, Assembly and Body, 3-in. BIG INCH® (7.5-in. hub) Inlet × 4-in. 1002 Thread Outlet with 2-in. 1502 Pressure Ports (10,000 psi Working Pressure) Dimension
A in. (mm)
B in. (mm)
C in. (mm)
D F in. (mm) in. (mm)
G in. (mm)
H X in. (mm) in. (mm)
Nominal New
1.2 to 1.3 (30.5 to 33.0)
1.26 (32.0)
0.88 to 1.12 (22.4 to 28.4)
0.75 (19.1)
1.12 (28.4)
0.35 (8.9)
1.06 (26.9)
0.89 (22.6)
Minimum
1.00 (25.4)
0.72 (18.3)
0.62 (15.7)
0.45 (11.4)
0.97 (24.6)
0.23 (5.8)
1.00 (25.4)
0.56 (14.2)
Applicable Part Nos. 439.01582 (101203531)
15-14
Manifolds
439.01583 (101203534)
October 2010
Surface Manifold Equipment Evaluation
Section 15 Manifolds
Manifold, Fracturing, 3-in. BIG INCH® (7.5-in. hub) Inlet × 4-in. BIG INCH® Outlet with 2-in. 1502 Pressure Ports (15,000 psi Working Pressure)
See Table 15.10 on the following page.
October 2010
Manifolds
15-15
Surface Manifold Equipment Evaluation
Section 15 Manifolds
Table 15.10—Manifold, Fracturing, 3-in. BIG INCH® (7.5-in. hub) Inlet × 4-in. BIG INCH® Outlet with 2-in. 1502 Pressure Ports (15,000 psi Working Pressure) Dimension
A in. (mm)
B in. (mm)
C in. (mm)
D F G in. (mm) in. (mm) in. (mm)
H in. (mm)
Nominal New
1.2 to 1.3 (30.5-33.0)
1.62 (41.1)
0.88 to 1.12 (22.4 to 28.4)
0.75 (19.1)
0.45 (11.4)
0.35 (8.9)
1.06 (26.9)
Minimum
1.00 (25.4)
1.00 (25.4)
0.62 (15.7)
0.45 (11.4)
0.27 (6.9)
0.23 (5.8)
1.00 (25.4)
Applicable Part Nos. 439.01580 (100060855)
439.01581 (100060856)
439.01590 (100011999)
101215718
15-16
Manifolds
October 2010
Surface Manifold Equipment Evaluation
Section 15 Manifolds
Manifold, Fracturing, 3-in. BIG INCH® (7.5 hub) Inlet × 4 in. BIG INCH® Outlet (15,000 psi Working Pressure)
See Table 15.11 on the following page.
October 2010
Manifolds
15-17
Surface Manifold Equipment Evaluation
Section 15 Manifolds
Table 15.11—Manifold, Fracturing, 3-in. BIG INCH® (7.5 hub) Inlet × 4 in. BIG INCH® Outlet (15,000 psi Working Pressure) Dimension
A in. (mm)
B in. (mm)
Nominal New
1.2 to 1.3 (30.5 to 33.0)
1.62 (41.1)
Minimum
1.00 (25.4)
1.00 (25.4)
C in. (mm)
D in. (mm)
0.88 to 1.00 0.60 to 0.75 (22.4 to 25.4) (15.2 to 19.0) 0.62 (15.7)
0.58 (14.7)
F G H X in. (mm) in. (mm) in. (mm) in. (mm) 0.45 (11.4)
0.35 (8.9)
1.06 (26.9)
1.00 (25.4)
0.27 (6.9)
0.23 (5.8)
1.00 (25.4)
0.75 (19.0)
Applicable Part Nos. Part No.
Inlet
Outlet
Working Pressure (psi)
439.00719 (100007849)
3-in. BIG INCH® 7.5 OD Hub
4-in. BIG INCH®
15,000
439.00725 (100060849)
3-in. BIG INCH® 7.5 OD Hub
4-in. BIG INCH®
15,000
439.00919 (101236693)
3-in. BIG INCH® 7.5 OD Hub
4-in. BIG INCH®
15,000
439.00924 (101208603)
3-in. BIG INCH® 7.5 OD Hub
4-in. BIG INCH®
15,000
439.00926 (100011998)
3-in. BIG INCH® 7.5 OD Hub
4-in. BIG INCH®
15,000
101276819
3-in. BIG INCH® 7.5 OD Hub
4-in. BIG INCH®
15,000
15-18
Manifolds
October 2010
Surface Manifold Equipment Evaluation
Section 15 Manifolds
Manifold, Fracturing, 4-in. BIG INCH® (9.25 hub) Inlet × 4-in. BIG INCH® Outlet (15,000 psi Working Pressure)
Table 15.12—Manifold, Fracturing, 4-in. BIG INCH® (9.25 hub) Inlet × 4-in. BIG INCH® Outlet (15,000 psi Working Pressure)
October 2010
Dimension
A in. (mm)
B C in. (mm) in. (mm)
Nominal New
1.2 to 1.3 (30.5 to 33.0)
1.62 (41.1)
Minimum
1.00 (25.4)
1.00 (25.4)
F in. (mm)
G in. (mm)
1.00 (25.4)
0.45 (11.4)
0.45 (11.4)
0.62 (15.7)
0.27 (6.9)
0.27 (6.9)
Part No.
Inlet
Outlet
Working Press. (psi)
439.00922 (101377670)
4-in. BIG INCH®
4-in. BIG INCH®
15,000
439.00923
4-in. BIG INCH®
4-in. BIG INCH®
15,000 Manifolds
15-19
Surface Manifold Equipment Evaluation
Section 15 Manifolds
Ell, Discharge, 4-in. BIG INCH® Inlet, 3-in. 7.5-OD Outlet
Table 15.13—Ell, Discharge, 4-in. BIG INCH® Inlet, 3-in. 7.5-OD Outlet Wall Thickness Part No.
Work. Press. (psi)
A in. (mm)
B in. (mm)
C in. (mm)
Nom. Nom. Nom. Min. Min. New New New
Min.
D in. (mm) Nom. New
Min.
E in. (mm) Nom. New
Min.
F in. (mm) Nom. New
G in. (mm)
Min.
Nom. New
Min.
439.01708 0.34 0.27 0.35 0.23 1.87 1.00 2.37 1.00 0.75 0.45 1.06 1.00 1.00 0.62 15,000 (100007851) (8.6) (6.9) (8.9) (5.8) (47.5) (25.4) (60.2) (25.4) (19.1) (11.4) (26.9) (25.4) (25.4) (15.7)
15-20
Manifolds
October 2010
Surface Manifold Equipment Evaluation
Section 15 Manifolds
Fracturing Head Assembly—BIG INCH® with Two Union Inlets
Table 15.14—Fracturing Head Assembly—BIG INCH® with Two Union Inlets
Part No.
End Conn. (Loc. 1 × Loc. 2 × Loc. 3)
3-in. BIG Body: INCH® × 439.83199 (101249305) 3-in. Fig. 1502 Thd × Assy.: 3-in. Fig. 1502 439.0038 Thd
October 2010
Wall Thickness Working Pressure (psi)
15,000
A in. (mm) Nom. New
B in. (mm)
1.19 1.09 0.88 0.57 1.00 0.71 2.37 1.00 0.35 (30.2) (27.7) (22.3) (14.5) (25.4) (18.0) (60.2) (25.4) (8.9)
0.23 (5.8)
Min.
Nom. New
E in. (mm) Min.
Min.
Nom. New
D in. (mm)
Nom. New
Min.
Nom. New
C in. (mm)
Min.
Manifolds
15-21
Section 15 Manifolds
Surface Manifold Equipment Evaluation
Manifold, Release, 2-in. Modular Side Section (15,000 psi Working Pressure)
See Table 15.15 on the following page.
15-22
Manifolds
October 2010
Surface Manifold Equipment Evaluation
Section 15 Manifolds
Table 15.15—Manifold, Release, 2-in. Modular Side Section (15,000 psi Working Pressure) Dimension
A in. (mm)
B in. (mm)
C in. (mm)
D in. (mm)
E in. (mm)
F in. (mm)
G in. (mm)
H in. (mm)
Nominal New
0.54 (13.7)
0.75 (19.0)
0.88 (22.4)
0.50 (12.7)
0.75 (19.0)
0.75 (19.0)
0.34 (8.6)
1.06 (26.9)
Minimum
0.38 (9.7)
0.48 (12.2)
0.52 (13.2)
0.38 (9.7)
0.48 (12.2)
0.48 (12.2)
0.27 (6.9)
1.00 (25.4)
Applicable Part Nos. 439.0032 (100003333)
October 2010
Manifolds
15-23
Surface Manifold Equipment Evaluation
Section 15 Manifolds
Cross, Release Manifold, 2-in. with Swivel on One Side Port (15,000 psi Working Pressure)
Table 15.16—Cross, Release Manifold, 2-in. with Swivel on One Side Port (15,000 psi Working Pressure) Dimension
A in. (mm)
B in. (mm)
C in. (mm)
D in. (mm)
H in. (mm)
X in. (mm)
Y in. (mm)
Nominal New
0.75 (19.0)
0.62 (15.7)
0.75 (19.0)
0.50 (12.7)
1.06 (26.9)
0.248 (6.3)
0.415 (10.5)
Minimum
0.56 (14.2)
0.56 (14.2)
0.48 (12.2)
0.38 (9.7)
1.00 (25.4)
0.190 (4.8)
0.350 (8.9)
Applicable Part Nos. 439.00328 (100003334)
15-24
Manifolds
101877012 (16.107-in. Overall length; 11.922 in. center to face of long end)
October 2010
Surface Manifold Equipment Evaluation
Section 15 Manifolds
Riser, Manifold, 2-in. Hose Reel Discharge CMT 400
Table 15.17—Riser, Manifold, 2-in. Hose Reel Discharge CMT 400 Wall Thickness Part No.
277.47061 (100051844)
October 2010
Working Pressure (psi) 5,000
A in. (mm) Nom. New
Min.
0.437 (11.1)
0.29 (7.4)
Manifolds
15-25
Surface Manifold Equipment Evaluation
Section 15 Manifolds
Body Clamp, Remote Disconnect, 4-in. BIG INCH® (15,000-psi Working Pressure)
Table 15.18—Body Clamp, Remote Disconnect, 4-in. BIG INCH® (15,000-psi Working Pressure) Dimension
A in. (mm)
B in. (mm)
C in. (mm)
D in. (mm)
Nominal New
1.88 (47.8)
2.75 (69.9)
1.88 (47.8)
0.45 (11.4)
Minimum
1.42 (36.1)
2.29 (58.2)
1.42 (36.1)
0.27 (6.9)
Applicable Part Nos. 425.80421 (100060030)
15-26
Manifolds
498.99002 (101014730)
—
October 2010
SECTION Section
1 16
Preface
Wing Unions
Data Sheets This section contains the following information for wing unions: • Illustrations • Minimum dimensions To locate a data sheet for a specific item, refer to the Table of Contents in the front of this manual.
October 2010
Wing Unions
16-1
Surface Manifold Equipment Evaluation
Section 16 Wing Unions
Wear Limits for Wing Union Half-Male Sub with Detachable Hammer-Nut (Applicable to Manifold Components with Male Subs and Detachable Hammer-Nuts)
Table 16.1—Wear Limits for Wing Union Half-Male Sub with Detachable Hammer-Nut Wear Limits—Wing Union Half-Male Sub with Detachable Hammer-Nut Applicable to Manifold Components with Male Subs and Detachable Hammer-Nuts Nominal Size (in.) 1 1/2
Max. Rated Figure Work. Press. No. (psi)
Service
Face Width at A in. (mm)
Wall Thickness at B in. (mm)
Nom. New
Minimum
Nom. New
Minimum
1502
15,000
Standard
0.47 (11.9)
0.33 (8.4)
0.64 (16.3)
0.50 (12.7)
2 (1.25 bore) 2202
15,000
Sour
0.28 (7.1)
0.16 (4.1)
0.67 (17.0)
0.55 (14.0)
2 (1.3 bore)
2002
20,000
Standard
0.25 (6.4)
0.16 (4.1)
0.64 (16.3)
0.55 (14.0)
2
1502
15,000
Standard
0.34 (8.6)
0.27 (6.9)
0.42 to 0.54 (10.7 to 13.7)
0.36 (9.1)
3
602
6,000
Standard
0.50 (12.7)
0.40 (10.2)
0.54 to 0.80 (13.7 to 20.3)
0.45 (11.4)
3
1502
15,000
Standard
0.50 (12.7)
0.40 (10.2)
0.54 to 0.80 (13.7 to 20.3)
0.45 (11.4)
4
602
6,000
Standard
0.51 (12.9)
0.36 (9.1)
0.50 (12.7)
0.35 (8.9)
4
1002
10,000
Standard
0.51 (12.9)
0.36 (9.1)
0.50 (12.7)
0.40 (10.2)
16-2
Wing Unions
October 2010
Surface Manifold Equipment Evaluation
Section 16 Wing Unions
Wear Limits for Wing Union Half-Female Sub (Applicable to Manifold Components with Female Subs)
Table 16.2—Wear Limits for Wing Union Half-Female Sub Valve Bore Size (in.)
Wall Thickness at A Working Figure in. (mm) Pressure Service No. (psi) Nominal New Minimum
Thread-Form Gauge Part No.
1 1/2
1502
15,000
Standard
1.19 (30.2)
1.05 (26.7)
101821543
2 (1.25 bore)
2202
15,000
Sour
1.19 (30.2)
1.07 (27.2)
101821544
2 (1.3 bore)
2002
20,000
Standard
1.16 (29.4)
1.07 (27.2)
101821541
2
1502
15,000
Standard
1.06 (26.9)
1.00 (25.4)
101821542
3
602
6,000
Standard
1.19 (30.2)
1.09 (27.7)
101821540
3
1502
15,000
Standard
1.19 (30.2)
1.09 (27.7)
101821543
4
602
6,000
Standard
1.12 (28.4)
0.97 (24.6)
101821540
4
1002
10,000
Standard
1.12 (28.4)
0.97 (24.6)
101821541
October 2010
Wing Unions
16-3
Section 16 Wing Unions
16-4
Wing Unions
Surface Manifold Equipment Evaluation
October 2010
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