9.5 Hole Hydraulics

February 2, 2018 | Author: Muhammad Ali | Category: Laminar Flow, Reynolds Number, Pump, Gas Technologies, Pressure
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Description

Kom-Munai LLP

Module: Hydraulics Mode: Pump Rate Range Pressure Loss Report

Date: 1/25/2015 11:03:11AM

Created by : xalimu

Disclaimer: Although the information contained in this report is based on sound engineering practices, the copyright owner(s) does (do) not accept any responsibility whatsoever, in negligence or otherwise, for any loss or damage arising from the possession or use of the report whether in terms of correctness or otherwise. The application, therefore, by the user of this report or any part thereof, is solely at the user’s own risk.

Kom-Munai LLP

1

Design

1.1

Customer Information Kom-Munai LLP

Company Representative Address

1.2

General Well Information KOM EWI

Project

5.30 m

Site Elevation

Ground Level

Datum Description

Grid

North Reference

Well I6

Well (Common)

Wellbore #1

Wellbore (Common)

Well (Legal)

Wellbore (Legal)

Description

Bottom Hole Location

U.W.I

St No.

Not Tied

Parent Wellbore

Well No.

Design #1

Design

Case #1

Case

PROTOTYPE

Phase

1.3

Site G11/I6

Site

Description

Description

General Case Information

0.00 m Ground Elevation Well Type

Air Gap

1.4

2,037.47 m

2,100.00 m Hole TVD

Hole MD

0.00 m

Datum Description

Ground Level

Reference Point

WELL

Job Type / Description

Onshore

Fluid Rheology Fluid Data Fluid

6.75 Mud

Type

Non Spacer

Mud Base Type

Water

Base Fluid

Water

Rheology Model

Bingham Plastic

Foamed

No

Rheology Data Fann Data Temperature ( °F )

Pressure

Base Density

( psi )

( ppg )

70.00

1.5

14.70

PV (Mulnf)

Ref. Fluid Properties

( cp )

9.51 Yes

YP (Tau0)

Speed

Dial

( lbf/100ft² )

( rpm )

(°)

15.00

25.000

Hole Section

Section Type

Casing Open Hole

January 25, 2015 at 11:03 am

Section Depth

Section Length

(m)

(m)

750.00

750.000

2,100.00

1,350.000

Shoe Depth

ID

Drift

( in )

(m) 750.00

9.760 9.500

1

( in ) 9.625

Effective Hole Diameter

Coefficient of Friction

( in )

9.760

0.25

9.500

0.30

Linear Capacity

( bbl/ft ) 0.0925 0.0877

Volume Excess (%)

0.00

WELLPLAN 5000.1.10.0

Kom-Munai LLP

1.6

String Details Body Type

Length (m)

Drill Pipe Drill Collar Tri-Cone Bit

1.6.1

Stabilizer / Tool Joint

Depth

OD

ID

Avg. Joint Length

(m)

( in )

( in )

(m)

1,949.500

1,949.50

5.000

4.276

150.000

2,099.50

6.750

3.000

0.500

2,100.00

9.500

9.14

Length

OD

ID

Weight

(m)

( in )

( in )

( ppf )

0.433

6.594

3.750

Material

Grade

22.46 CS_API 5D/7

G

97.71 CS_API 5D/7

4145H MOD

Class

P

130.00

Drill String Nozzles Type

Component

BIT

Tri-Cone Bit

1.7

Nozzles

Percent Diverted Flow

TFA

( 32nd" )

(%)

( in² )

6 X 11

0.557

Wellpath - Calculation Method: Minimum Curvature MD

INC

AZ

TVD

DLS

AbsTort

RelTort

VSect

North

East

Build

Walk

(m)

(°)

(°)

(m)

( °/100ft )

( °/100ft )

( °/100ft )

(m)

(m)

(m)

( °/100ft )

( °/100ft )

0.00

0.00

358.07

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

30.00

0.00

358.07

30.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

60.00

0.00

358.07

60.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

90.00

0.00

358.07

90.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

120.00

0.00

358.07

120.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

150.00

0.00

358.07

150.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

180.00

0.00

358.07

180.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

210.00

0.00

358.07

210.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

240.00

0.00

358.07

240.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

270.00

0.00

358.07

270.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

300.00

0.00

358.07

300.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

330.00

0.00

358.07

330.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

360.00

0.00

358.07

360.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

390.00

0.00

358.07

390.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

420.00

0.00

358.07

420.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

450.00

0.00

358.07

450.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

480.00

0.00

358.07

480.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

510.00

0.00

358.07

510.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

540.00

0.00

358.07

540.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

570.00

0.00

358.07

570.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

600.00

0.00

358.07

600.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

630.00

0.00

358.07

630.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

660.00

0.00

358.07

660.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

690.00

0.00

358.07

690.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

720.00

0.00

358.07

720.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

750.00

0.00

358.07

750.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

780.00

0.00

358.07

780.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

810.00

0.00

358.07

810.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

840.00

3.00

124.54

839.99

3.05

0.11

0.00

0.79

-0.45

0.65

3.05

0.00

870.00

6.00

124.54

869.89

3.05

0.21

0.00

3.14

-1.78

2.59

3.05

0.00

900.00

9.00

124.54

899.63

3.05

0.30

0.00

7.05

-4.00

5.81

3.05

0.00

930.00

12.00

124.54

929.12

3.05

0.39

0.00

12.52

-7.10

10.31

3.05

0.00

960.00

15.00

124.54

958.29

3.05

0.48

0.00

19.52

-11.07

16.08

3.05

0.00

990.00

18.00

124.54

987.05

3.05

0.55

0.00

28.04

-15.90

23.10

3.05

0.00

998.62

18.86

124.54

995.23

3.05

0.58

0.00

30.77

-17.44

25.34

3.05

0.00

1,020.00

18.86

124.54

1,015.46

0.00

0.56

0.00

37.68

-21.36

31.04

0.00

0.00

January 25, 2015 at 11:03 am

2

WELLPLAN 5000.1.10.0

Kom-Munai LLP 1.7

Wellpath - Calculation Method: Minimum Curvature (Continued) MD

INC

AZ

TVD

DLS

AbsTort

RelTort

VSect

North

East

Build

Walk

(m)

(°)

(°)

(m)

( °/100ft )

( °/100ft )

( °/100ft )

(m)

(m)

(m)

( °/100ft )

( °/100ft )

1,050.00

18.86

124.54

1,043.85

0.00

0.55

0.00

47.38

-26.86

39.03

0.00

1,080.00

18.86

124.54

1,072.24

0.00

0.53

0.00

57.08

-32.36

47.02

0.00

0.00 0.00

1,110.00

18.86

124.54

1,100.63

0.00

0.52

0.00

66.78

-37.86

55.01

0.00

0.00

1,140.00

18.86

124.54

1,129.02

0.00

0.50

0.00

76.47

-43.36

63.00

0.00

0.00

1,170.00

18.86

124.54

1,157.41

0.00

0.49

0.00

86.17

-48.86

70.98

0.00

0.00

1,200.00

18.86

124.54

1,185.80

0.00

0.48

0.00

95.87

-54.36

78.97

0.00

0.00

1,230.00

18.86

124.54

1,214.19

0.00

0.47

0.00

105.57

-59.85

86.96

0.00

0.00

1,260.00

18.86

124.54

1,242.58

0.00

0.46

0.00

115.27

-65.35

94.95

0.00

0.00

1,290.00

18.86

124.54

1,270.96

0.00

0.45

0.00

124.97

-70.85

102.94

0.00

0.00

1,320.00

18.86

124.54

1,299.35

0.00

0.44

0.00

134.67

-76.35

110.93

0.00

0.00

1,350.00

18.86

124.54

1,327.74

0.00

0.43

0.00

144.37

-81.85

118.92

0.00

0.00 0.00

1,380.00

18.86

124.54

1,356.13

0.00

0.42

0.00

154.06

-87.35

126.91

0.00

1,410.00

18.86

124.54

1,384.52

0.00

0.41

0.00

163.76

-92.85

134.90

0.00

0.00

1,440.00

18.86

124.54

1,412.91

0.00

0.40

0.00

173.46

-98.35

142.89

0.00

0.00

1,470.00

18.86

124.54

1,441.30

0.00

0.39

0.00

183.16

-103.84

150.88

0.00

0.00

1,500.00

18.86

124.54

1,469.69

0.00

0.38

0.00

192.86

-109.34

158.87

0.00

0.00

1,530.00

18.86

124.54

1,498.08

0.00

0.38

0.00

202.56

-114.84

166.86

0.00

0.00

1,560.00

18.86

124.54

1,526.47

0.00

0.37

0.00

212.26

-120.34

174.85

0.00

0.00

1,590.00

18.86

124.54

1,554.85

0.00

0.36

0.00

221.96

-125.84

182.83

0.00

0.00

1,620.00

18.86

124.54

1,583.24

0.00

0.35

0.00

231.65

-131.34

190.82

0.00

0.00

1,650.00

18.86

124.54

1,611.63

0.00

0.35

0.00

241.35

-136.84

198.81

0.00

0.00

1,680.00

18.86

124.54

1,640.02

0.00

0.34

0.00

251.05

-142.34

206.80

0.00

0.00

1,710.00

18.86

124.54

1,668.41

0.00

0.34

0.00

260.75

-147.83

214.79

0.00

0.00

1,740.00

18.86

124.54

1,696.80

0.00

0.33

0.00

270.45

-153.33

222.78

0.00

0.00

1,770.00

18.86

124.54

1,725.19

0.00

0.32

0.00

280.15

-158.83

230.77

0.00

0.00

1,800.00

18.86

124.54

1,753.58

0.00

0.32

0.00

289.85

-164.33

238.76

0.00

0.00

1,830.00

18.86

124.54

1,781.97

0.00

0.31

0.00

299.54

-169.83

246.75

0.00

0.00

1,860.00

18.86

124.54

1,810.36

0.00

0.31

0.00

309.24

-175.33

254.74

0.00

0.00

1,890.00

18.86

124.54

1,838.74

0.00

0.30

0.00

318.94

-180.83

262.73

0.00

0.00

1,920.00

18.86

124.54

1,867.13

0.00

0.30

0.00

328.64

-186.33

270.72

0.00

0.00

1,950.00

18.86

124.54

1,895.52

0.00

0.29

0.00

338.34

-191.82

278.71

0.00

0.00

1,980.00

18.86

124.54

1,923.91

0.00

0.29

0.00

348.04

-197.32

286.69

0.00

0.00

2,010.00

18.86

124.54

1,952.30

0.00

0.29

0.00

357.74

-202.82

294.68

0.00

0.00

2,040.00

18.86

124.54

1,980.69

0.00

0.28

0.00

367.44

-208.32

302.67

0.00

0.00

2,070.00

18.86

124.54

2,009.08

0.00

0.28

0.00

377.13

-213.82

310.66

0.00

0.00

2,100.00

18.86

124.54

2,037.47

0.00

0.27

0.00

386.83

-219.32

318.65

0.00

0.00

2,130.00

18.86

124.54

2,065.86

0.00

0.27

0.00

396.53

-224.82

326.64

0.00

0.00

2,160.00

18.86

124.54

2,094.25

0.00

0.27

0.00

406.23

-230.32

334.63

0.00

0.00

2,190.00

18.86

124.54

2,122.63

0.00

0.26

0.00

415.93

-235.81

342.62

0.00

0.00

2,220.00

18.86

124.54

2,151.02

0.00

0.26

0.00

425.63

-241.31

350.61

0.00

0.00

2,250.00

18.86

124.54

2,179.41

0.00

0.26

0.00

435.33

-246.81

358.60

0.00

0.00

2,280.00

18.86

124.54

2,207.80

0.00

0.25

0.00

445.03

-252.31

366.59

0.00

0.00

2,310.00

18.86

124.54

2,236.19

0.00

0.25

0.00

454.72

-257.81

374.58

0.00

0.00

2,340.00

18.86

124.54

2,264.58

0.00

0.25

0.00

464.42

-263.31

382.57

0.00

0.00

2,370.00

18.86

124.54

2,292.97

0.00

0.24

0.00

474.12

-268.81

390.56

0.00

0.00

2,400.00

18.86

124.54

2,321.36

0.00

0.24

0.00

483.82

-274.31

398.54

0.00

0.00

2,430.00

18.86

124.54

2,349.75

0.00

0.24

0.00

493.52

-279.80

406.53

0.00

0.00

2,460.00

18.86

124.54

2,378.14

0.00

0.23

0.00

503.22

-285.30

414.52

0.00

0.00

2,490.00

18.86

124.54

2,406.52

0.00

0.23

0.00

512.92

-290.80

422.51

0.00

0.00

2,520.00

18.86

124.54

2,434.91

0.00

0.23

0.00

522.61

-296.30

430.50

0.00

0.00

2,550.00

18.86

124.54

2,463.30

0.00

0.23

0.00

532.31

-301.80

438.49

0.00

0.00

2,580.00

18.86

124.54

2,491.69

0.00

0.22

0.00

542.01

-307.30

446.48

0.00

0.00

2,610.00

18.86

124.54

2,520.08

0.00

0.22

0.00

551.71

-312.80

454.47

0.00

0.00

2,640.00

18.86

124.54

2,548.47

0.00

0.22

0.00

561.41

-318.30

462.46

0.00

0.00

2,670.00

18.86

124.54

2,576.86

0.00

0.22

0.00

571.11

-323.80

470.45

0.00

0.00

January 25, 2015 at 11:03 am

3

WELLPLAN 5000.1.10.0

Kom-Munai LLP 1.7

Wellpath - Calculation Method: Minimum Curvature (Continued) MD

INC

AZ

TVD

DLS

AbsTort

RelTort

VSect

North

East

Build

Walk

(m)

(°)

(°)

(m)

( °/100ft )

( °/100ft )

( °/100ft )

(m)

(m)

(m)

( °/100ft )

( °/100ft )

2,700.00

18.86

124.54

2,605.25

0.00

0.21

0.00

580.81

-329.29

478.44

0.00

2,730.00

18.86

124.54

2,633.64

0.00

0.21

0.00

590.51

-334.79

486.43

0.00

0.00 0.00

2,760.00

18.86

124.54

2,662.03

0.00

0.21

0.00

600.20

-340.29

494.42

0.00

0.00

2,790.00

18.86

124.54

2,690.41

0.00

0.21

0.00

609.90

-345.79

502.40

0.00

0.00

2,820.00

18.86

124.54

2,718.80

0.00

0.20

0.00

619.60

-351.29

510.39

0.00

0.00

2,850.00

18.86

124.54

2,747.19

0.00

0.20

0.00

629.30

-356.79

518.38

0.00

0.00

2,880.00

18.86

124.54

2,775.58

0.00

0.20

0.00

639.00

-362.29

526.37

0.00

0.00

2,910.00

18.86

124.54

2,803.97

0.00

0.20

0.00

648.70

-367.79

534.36

0.00

0.00

2,940.00

18.86

124.54

2,832.36

0.00

0.20

0.00

658.40

-373.28

542.35

0.00

0.00

2,970.00

18.86

124.54

2,860.75

0.00

0.19

0.00

668.10

-378.78

550.34

0.00

0.00

3,000.00

18.86

124.54

2,889.14

0.00

0.19

0.00

677.79

-384.28

558.33

0.00

0.00

3,030.00

18.86

124.54

2,917.53

0.00

0.19

0.00

687.49

-389.78

566.32

0.00

0.00

3,060.00

18.86

124.54

2,945.92

0.00

0.19

0.00

697.19

-395.28

574.31

0.00

0.00

3,090.00

18.86

124.54

2,974.30

0.00

0.19

0.00

706.89

-400.78

582.30

0.00

0.00

3,120.00

18.86

124.54

3,002.69

0.00

0.18

0.00

716.59

-406.28

590.29

0.00

0.00

3,150.00

18.86

124.54

3,031.08

0.00

0.18

0.00

726.29

-411.78

598.28

0.00

0.00

3,180.00

18.86

124.54

3,059.47

0.00

0.18

0.00

735.99

-417.27

606.27

0.00

0.00

3,210.00

18.86

124.54

3,087.86

0.00

0.18

0.00

745.68

-422.77

614.25

0.00

0.00

3,239.95

18.86

124.54

3,116.20

0.00

0.18

0.00

755.37

-428.26

622.23

0.00

0.00

3,267.21

18.86

124.54

3,142.00

0.00

0.18

0.00

764.18

-433.26

629.49

0.00

0.00

1.8

1.9

Geothermal Gradient Data Ambient Temperature

64.40 °F

Temperature @ Depth

234.07 °F @ 3,142.00 m

Gradient

40.00 °F 1.65 °F/100ft

Surface Equipment Information Pressure Loss Calculation

1.9.1

Mudline Temperature

Specify Pressure Loss

Maximum Working Pressure Surface Pressure Loss

5,000.00 psi 100.00 psi

Mud Pits + Environment Use Mud Pit to Calculate

Yes

Mud Pit Geometry No. of Tanks Width Mud Stirrer Power (Per Tank)

3

Length

2.44 m Height

12.19 m 2.44 m

15.00 hp Total Mud Pit Volume

1,367.9 bbl

75.00 % Surface Mud Volume

1,025.9 bbl

Mud Volume Percent of Pit Volume Environment

2

Wind Speed

0.0 knots Air Temperature

Initial Mud Pit Temperature

64.40 °F

64.40 °F

Pump Rate Range Input Data

January 25, 2015 at 11:03 am

4

WELLPLAN 5000.1.10.0

Kom-Munai LLP

2.1

Pump Pressure Information 450.0 gpm Maximum Surface Pressure

Minimum Pump Rate

800.00 hp

500.0 gpm Maximum Allowable Pump Rate

Maximum Pump Rate Use Roughness

No

Include Tool Joint Pressure Losses

No

Include Back Pressure Include Cuttings Loading

No No

Include Mud Temperature Effects

No

Sea Floor Returns

No

January 25, 2015 at 11:03 am

4,500.00 psi

10.0 gpm Maximum Pump Power

Increment Pump Rate

Use String Editor Bit Nozzles

5

Yes

WELLPLAN 5000.1.10.0

Kom-Munai LLP

3

Pump Rate Range Results

3.1

Flow Rate (Q = 450.0 gpm)

3.1.1

Bit Parameters 450.0 gpm

Pump Rate Bit Hydraulic Power / Area (HSI)

2.1 hp/in²

Bit Hydraulic Power

150.18 hp

3.1.2

Length

Cumulative Length (m)

(m)

Drill Pipe Drill Collar Tri-Cone Bit

OD

ID

(in)

(in)

Pressure Loss (psi)

Percentage of total (%)

Power Loss (hp)

Percentage of total (%)

1,949.500

1,949.50

5.000

4.276

349.68

32.77

91.79

32.77

150.000

2,099.50

6.750

3.000

145.34

13.62

38.15

13.62

0.500

2,100.00

9.500

572.10

53.61

150.18

53.61

Length (m) 1,949.500

Drill Pipe Drill Collar Tri-Cone Bit

Cumulative Length (m)

OD

ID

(in)

(in)

Pressure Loss (psi)

Percentage of total (%)

Power Loss (hp)

Percentage of total (%)

1,949.50

5.000

4.276

162.92

87.80

42.77

87.80

150.000

2,099.50

6.750

3.000

22.64

12.20

5.94

12.20

0.500

2,100.00

9.500

0.00

0.00

0.00

0.00

Pressure Loss (psi) Surface Equipment Total System

Depth

259.3 ft/s

Component Annulus Pressure/Power Losses Type

3.1.4

575.0 lbf

Bit Nozzle Velocity

Component Drillstring Pressure/Power Losses Type

3.1.3

Bit Impact Force

Hyd Power (hp)

% of Total

100.00

26.25

7.39

1,352.68

355.08

100.00

Annulus Information Component

(m)

Annulus ID

Pipe OD

Pressure Loss

(in)

(in)

(psi)

Annulus Velocity

Reynolds Number

(m/min)

Critical Pump Rate

Flow Regime

(gpm)

750.00

Drill Pipe

9.760

5.000

60.28

47.85

346

1,007.3 LAMINAR

1,949.50

Drill Pipe

9.500

5.000

102.64

51.52

399

939.0 LAMINAR

2,100.00

Tri-Cone Bit

9.500

6.750

22.64

75.23

792

671.8 LAMINAR

January 25, 2015 at 11:03 am

6

WELLPLAN 5000.1.10.0

Kom-Munai LLP

3.2

Flow Rate (Q = 460.0 gpm)

3.2.1

Bit Parameters 460.0 gpm

Pump Rate Bit Hydraulic Power / Area (HSI)

2.3 hp/in²

Bit Hydraulic Power

160.41 hp

3.2.2

Length

Cumulative Length (m)

(m)

Drill Pipe Drill Collar Tri-Cone Bit

OD

ID

(in)

(in)

Pressure Loss (psi)

Percentage of total (%)

Power Loss (hp)

Percentage of total (%)

1,949.500

1,949.50

5.000

4.276

363.39

32.67

97.51

32.67

150.000

2,099.50

6.750

3.000

151.04

13.58

40.53

13.58

0.500

2,100.00

9.500

597.81

53.75

160.41

53.75

Length (m) 1,949.500

Drill Pipe Drill Collar Tri-Cone Bit

Cumulative Length (m)

OD

ID

(in)

(in)

Pressure Loss (psi)

Percentage of total (%)

Power Loss (hp)

Percentage of total (%)

1,949.50

5.000

4.276

163.11

87.79

43.77

87.79

150.000

2,099.50

6.750

3.000

22.70

12.21

6.09

12.21

0.500

2,100.00

9.500

0.00

0.00

0.00

0.00

Pressure Loss (psi) Surface Equipment Total System

Depth

265.0 ft/s

Component Annulus Pressure/Power Losses Type

3.2.4

600.8 lbf

Bit Nozzle Velocity

Component Drillstring Pressure/Power Losses Type

3.2.3

Bit Impact Force

Hyd Power (hp)

% of Total

100.00

26.83

7.15

1,398.04

375.14

100.00

Annulus Information Component

(m)

Annulus ID

Pipe OD

Pressure Loss

(in)

(in)

(psi)

Annulus Velocity

Reynolds Number

(m/min)

Critical Pump Rate

Flow Regime

(gpm)

750.00

Drill Pipe

9.760

5.000

60.34

48.91

362

1,007.3 LAMINAR

1,949.50

Drill Pipe

9.500

5.000

102.77

52.67

416

939.0 LAMINAR

2,100.00

Tri-Cone Bit

9.500

6.750

22.70

76.90

825

671.8 LAMINAR

January 25, 2015 at 11:03 am

7

WELLPLAN 5000.1.10.0

Kom-Munai LLP

3.3

Flow Rate (Q = 470.0 gpm)

3.3.1

Bit Parameters 470.0 gpm

Pump Rate Bit Hydraulic Power / Area (HSI)

2.4 hp/in²

Bit Hydraulic Power

171.10 hp

3.3.2

Length

Cumulative Length (m)

(m)

Drill Pipe Drill Collar Tri-Cone Bit

OD

ID

(in)

(in)

Pressure Loss (psi)

Percentage of total (%)

Power Loss (hp)

Percentage of total (%)

1,949.500

1,949.50

5.000

4.276

377.33

32.58

103.45

32.58

150.000

2,099.50

6.750

3.000

156.83

13.54

43.00

13.54

0.500

2,100.00

9.500

624.08

53.88

171.10

53.88

Length (m) 1,949.500

Drill Pipe Drill Collar Tri-Cone Bit

Cumulative Length (m)

OD

ID

(in)

(in)

Pressure Loss (psi)

Percentage of total (%)

Power Loss (hp)

Percentage of total (%)

1,949.50

5.000

4.276

163.29

87.77

44.77

87.77

150.000

2,099.50

6.750

3.000

22.76

12.23

6.24

12.23

0.500

2,100.00

9.500

0.00

0.00

0.00

0.00

Pressure Loss (psi) Surface Equipment Total System

Depth

270.8 ft/s

Component Annulus Pressure/Power Losses Type

3.3.4

627.3 lbf

Bit Nozzle Velocity

Component Drillstring Pressure/Power Losses Type

3.3.3

Bit Impact Force

Hyd Power (hp)

% of Total

100.00

27.42

6.92

1,444.29

395.98

100.00

Annulus Information Component

(m)

Annulus ID

Pipe OD

Pressure Loss

(in)

(in)

(psi)

Annulus Velocity

Reynolds Number

(m/min)

Critical Pump Rate

Flow Regime

(gpm)

750.00

Drill Pipe

9.760

5.000

60.41

49.98

377

1,949.50

Drill Pipe

9.500

5.000

102.89

53.81

434

939.0 LAMINAR

2,100.00

Tri-Cone Bit

9.500

6.750

22.76

78.57

859

671.8 LAMINAR

January 25, 2015 at 11:03 am

8

1,007.3 LAMINAR

WELLPLAN 5000.1.10.0

Kom-Munai LLP

3.4

Flow Rate (Q = 480.0 gpm)

3.4.1

Bit Parameters 480.0 gpm

Pump Rate Bit Hydraulic Power / Area (HSI)

2.6 hp/in²

Bit Hydraulic Power

182.26 hp

3.4.2

Length

Cumulative Length (m)

(m)

Drill Pipe Drill Collar Tri-Cone Bit

OD

ID

(in)

(in)

Pressure Loss (psi)

Percentage of total (%)

Power Loss (hp)

Percentage of total (%)

1,949.500

1,949.50

5.000

4.276

391.49

32.49

109.62

32.49

150.000

2,099.50

6.750

3.000

162.72

13.50

45.56

13.50

0.500

2,100.00

9.500

650.92

54.01

182.26

54.01

Length (m) 1,949.500

Drill Pipe Drill Collar Tri-Cone Bit

Cumulative Length (m)

OD

ID

(in)

(in)

Pressure Loss (psi)

Percentage of total (%)

Power Loss (hp)

Percentage of total (%)

1,949.50

5.000

4.276

163.48

87.75

45.77

87.75

150.000

2,099.50

6.750

3.000

22.82

12.25

6.39

12.25

0.500

2,100.00

9.500

0.00

0.00

0.00

0.00

Pressure Loss (psi) Surface Equipment Total System

Depth

276.6 ft/s

Component Annulus Pressure/Power Losses Type

3.4.4

654.2 lbf

Bit Nozzle Velocity

Component Drillstring Pressure/Power Losses Type

3.4.3

Bit Impact Force

Hyd Power (hp)

% of Total

100.00

28.00

6.71

1,491.42

417.60

100.00

Annulus Information Component

(m)

Annulus ID

Pipe OD

Pressure Loss

(in)

(in)

(psi)

Annulus Velocity

Reynolds Number

(m/min)

Critical Pump Rate

Flow Regime

(gpm)

750.00

Drill Pipe

9.760

5.000

60.47

51.04

393

1,949.50

Drill Pipe

9.500

5.000

103.01

54.96

452

939.0 LAMINAR

2,100.00

Tri-Cone Bit

9.500

6.750

22.82

80.24

894

671.8 LAMINAR

January 25, 2015 at 11:03 am

9

1,007.3 LAMINAR

WELLPLAN 5000.1.10.0

Kom-Munai LLP

3.5

Flow Rate (Q = 490.0 gpm)

3.5.1

Bit Parameters 490.0 gpm

Pump Rate Bit Hydraulic Power / Area (HSI)

2.7 hp/in²

Bit Hydraulic Power

193.89 hp

3.5.2

681.8 lbf

Bit Nozzle Velocity

282.3 ft/s

Component Drillstring Pressure/Power Losses Type

Length

Cumulative Length (m)

(m)

Drill Pipe Drill Collar Tri-Cone Bit

3.5.3

Bit Impact Force

OD

ID

(in)

(in)

Power Loss (hp)

Percentage of total (%)

1,949.500

1,949.50

5.000

4.276

405.88

32.39

116.01

32.39

150.000

2,099.50

6.750

3.000

168.70

13.46

48.22

13.46

0.500

2,100.00

9.500

678.32

54.14

193.89

54.14

Length (m) 1,949.500

Drill Pipe Drill Collar Tri-Cone Bit

Cumulative Length (m)

OD

ID

(in)

(in)

Pressure Loss (psi)

Percentage of total (%)

Power Loss (hp)

Percentage of total (%)

1,949.50

5.000

4.276

163.66

87.74

46.78

87.74

150.000

2,099.50

6.750

3.000

22.87

12.26

6.54

12.26

0.500

2,100.00

9.500

0.00

0.00

0.00

0.00

Pressure Loss (psi) Surface Equipment Total System

Depth

Percentage of total (%)

Component Annulus Pressure/Power Losses Type

3.5.4

Pressure Loss (psi)

Hyd Power (hp)

% of Total

100.00

28.58

6.50

1,539.43

440.02

100.00

Annulus Information Component

(m)

Annulus ID

Pipe OD

Pressure Loss

(in)

(in)

(psi)

Annulus Velocity

Reynolds Number

(m/min)

Critical Pump Rate

Flow Regime

(gpm)

750.00

Drill Pipe

9.760

5.000

60.53

52.10

409

1,949.50

Drill Pipe

9.500

5.000

103.13

56.10

471

939.0 LAMINAR

2,100.00

Tri-Cone Bit

9.500

6.750

22.87

81.92

929

671.8 LAMINAR

January 25, 2015 at 11:03 am

10

1,007.3 LAMINAR

WELLPLAN 5000.1.10.0

Kom-Munai LLP

3.6

Flow Rate (Q = 500.0 gpm)

3.6.1

Bit Parameters 500.0 gpm

Pump Rate Bit Hydraulic Power / Area (HSI)

2.9 hp/in²

Bit Hydraulic Power

206.00 hp

3.6.2

709.9 lbf

Bit Nozzle Velocity

288.1 ft/s

Component Drillstring Pressure/Power Losses Type

Length

Cumulative Length (m)

(m)

Drill Pipe Drill Collar Tri-Cone Bit

3.6.3

Bit Impact Force

OD

ID

(in)

(in)

Power Loss (hp)

Percentage of total (%)

1,949.500

1,949.50

5.000

4.276

420.48

32.31

122.64

32.31

150.000

2,099.50

6.750

3.000

174.77

13.43

50.97

13.43

0.500

2,100.00

9.500

706.29

54.27

206.00

54.27

Length (m) 1,949.500

Drill Pipe Drill Collar Tri-Cone Bit

Cumulative Length (m)

OD

ID

(in)

(in)

Pressure Loss (psi)

Percentage of total (%)

Power Loss (hp)

Percentage of total (%)

1,949.50

5.000

4.276

163.85

87.72

47.79

87.72

150.000

2,099.50

6.750

3.000

22.93

12.28

6.69

12.28

0.500

2,100.00

9.500

0.00

0.00

0.00

0.00

Pressure Loss (psi) Surface Equipment Total System

Depth

Percentage of total (%)

Component Annulus Pressure/Power Losses Type

3.6.4

Pressure Loss (psi)

Hyd Power (hp)

% of Total

100.00

29.17

6.30

1,588.32

463.26

100.00

Annulus Information Component

(m)

Annulus ID

Pipe OD

Pressure Loss

(in)

(in)

(psi)

Annulus Velocity

Reynolds Number

(m/min)

Critical Pump Rate

Flow Regime

(gpm)

750.00

Drill Pipe

9.760

5.000

60.59

53.17

425

1,949.50

Drill Pipe

9.500

5.000

103.25

57.25

490

939.0 LAMINAR

2,100.00

Tri-Cone Bit

9.500

6.750

22.93

83.59

965

671.8 LAMINAR

January 25, 2015 at 11:03 am

11

1,007.3 LAMINAR

WELLPLAN 5000.1.10.0

Kom-Munai LLP

3.7 3.7.1

Plots Full Schematic: To Scale - Deviated

January 25, 2015 at 11:03 am

12

WELLPLAN 5000.1.10.0

Kom-Munai LLP 3.7.2

BHA: Not To Scale - Non Deviated

January 25, 2015 at 11:03 am

13

WELLPLAN 5000.1.10.0

Kom-Munai LLP 3.7.3

Wellpath: Vertical Section

January 25, 2015 at 11:03 am

14

WELLPLAN 5000.1.10.0

Kom-Munai LLP 3.7.4

Geothermal Gradient

January 25, 2015 at 11:03 am

15

WELLPLAN 5000.1.10.0

Kom-Munai LLP 3.7.5

Pressure Loss

January 25, 2015 at 11:03 am

16

WELLPLAN 5000.1.10.0

Kom-Munai LLP 3.7.6

Annular Velocity

January 25, 2015 at 11:03 am

17

WELLPLAN 5000.1.10.0

Kom-Munai LLP 3.7.7

Pump Rate

January 25, 2015 at 11:03 am

18

WELLPLAN 5000.1.10.0

Kom-Munai LLP Table of Contents 1

Design.................................................................................................................................................................................................................................................... 1 1.1

Customer Information............................................................................................................................................................................................................................... 1

1.2

General Well Information.......................................................................................................................................................................................................................... 1

1.3

General Case Information......................................................................................................................................................................................................................... 1

1.4

Fluid Rheology.......................................................................................................................................................................................................................................... 1

1.5

Hole Section.............................................................................................................................................................................................................................................. 1

1.6

String Details............................................................................................................................................................................................................................................ 2

1.6.1

Drill String Nozzles............................................................................................................................................................................................................................... 2

1.7

Wellpath - Calculation Method: Minimum Curvature................................................................................................................................................................................. 2

1.8

Geothermal Gradient Data........................................................................................................................................................................................................................ 4

1.9

Surface Equipment Information................................................................................................................................................................................................................ 4

1.9.1 2

Mud Pits + Environment....................................................................................................................................................................................................................... 4

Pump Rate Range Input Data........................................................................................................................................................................................................................ 4 2.1

3

Pump Pressure Information...................................................................................................................................................................................................................... 5

Pump Rate Range Results............................................................................................................................................................................................................................ 6 3.1

Flow Rate (Q = 450.0 gpm)....................................................................................................................................................................................................................... 6

3.1.1

Bit Parameters..................................................................................................................................................................................................................................... 6

3.1.2

Component Drillstring Pressure/Power Losses................................................................................................................................................................................... 6

3.1.3

Component Annulus Pressure/Power Losses...................................................................................................................................................................................... 6

3.1.4

Annulus Information............................................................................................................................................................................................................................. 6

3.2

Flow Rate (Q = 460.0 gpm)....................................................................................................................................................................................................................... 7

3.2.1

Bit Parameters..................................................................................................................................................................................................................................... 7

3.2.2

Component Drillstring Pressure/Power Losses................................................................................................................................................................................... 7

3.2.3

Component Annulus Pressure/Power Losses...................................................................................................................................................................................... 7

3.2.4

Annulus Information............................................................................................................................................................................................................................. 7

3.3

Flow Rate (Q = 470.0 gpm)....................................................................................................................................................................................................................... 8

3.3.1

Bit Parameters..................................................................................................................................................................................................................................... 8

3.3.2

Component Drillstring Pressure/Power Losses................................................................................................................................................................................... 8

3.3.3

Component Annulus Pressure/Power Losses...................................................................................................................................................................................... 8

3.3.4

Annulus Information............................................................................................................................................................................................................................. 8

3.4

Flow Rate (Q = 480.0 gpm)....................................................................................................................................................................................................................... 9

3.4.1

Bit Parameters..................................................................................................................................................................................................................................... 9

3.4.2

Component Drillstring Pressure/Power Losses................................................................................................................................................................................... 9

3.4.3

Component Annulus Pressure/Power Losses...................................................................................................................................................................................... 9

3.4.4

Annulus Information............................................................................................................................................................................................................................. 9

3.5

Flow Rate (Q = 490.0 gpm)....................................................................................................................................................................................................................... 10

3.5.1

Bit Parameters..................................................................................................................................................................................................................................... 10

3.5.2

Component Drillstring Pressure/Power Losses................................................................................................................................................................................... 10

3.5.3

Component Annulus Pressure/Power Losses...................................................................................................................................................................................... 10

3.5.4

Annulus Information............................................................................................................................................................................................................................. 10

3.6

Flow Rate (Q = 500.0 gpm)....................................................................................................................................................................................................................... 11

3.6.1

Bit Parameters..................................................................................................................................................................................................................................... 11

3.6.2

Component Drillstring Pressure/Power Losses................................................................................................................................................................................... 11

3.6.3

Component Annulus Pressure/Power Losses...................................................................................................................................................................................... 11

3.6.4

Annulus Information............................................................................................................................................................................................................................. 11

3.7

Plots..................................................................................................................................................................................................................................................... 12

3.7.1

Full Schematic: To Scale - Deviated.................................................................................................................................................................................................... 12

3.7.2

BHA: Not To Scale - Non Deviated...................................................................................................................................................................................................... 13

3.7.3

Wellpath: Vertical Section.................................................................................................................................................................................................................... 14

3.7.4

Geothermal Gradient........................................................................................................................................................................................................................... 15

3.7.5

Pressure Loss...................................................................................................................................................................................................................................... 16

3.7.6

Annular Velocity................................................................................................................................................................................................................................... 17

3.7.7

Pump Rate........................................................................................................................................................................................................................................... 18

January 25, 2015 at 11:03 am

WELLPLAN 5000.1.10.0

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