42B 43 44 C u 44 s ot m er Dat a Conn 45 E CA P Se 45 Ser vice Conn 46 47 48 49 49A 49B 49C 50 50A 50B 50C 51 52 52A 53 54 55 56 57 58 58A 59 60 61 62 63
53 56 56 C C C C C C C 54 C 33 48 C C C C 56 A A A 54 55 55 55 57 57 57 57 57 57 57 57
H-3 C-3 D-3 D-3 E -3 E -3 B -2 C-2 H-5 H-2 E -2 C-2 I -5 I -2 E -2 C-2 D-2 D-2 F-1 F-1 G-14 H-14 H-14 H-14 H-15 H-14 H-14 I -4 H-2 C-4
57 15 52 52 A A 55 59 59 59 59 58 58 58 58 45 C C A A 60 61 61 63 63 62 62 58 31 C
T heconnect orsshownint hischart aref orharnesst oharnessconnect s connect ors. Connect orst hat joinaharnesst oacom ponent aregene r allylocatedat or rallylocat nearthe component.See theComponentLocation Chart.
Schematic Location
Component
Alarm - Action Alarm - Backup Alternator Arc Suppressor (A/C) Arc Suppressor -(Secondary Steering) Aux Start Recptacle B att ery Be r ak er -A tl er na o t r( 80 A) B reaker -B - B lower Motors (15A ) B reaker - Main ( 80A ) B reaker -Running Lam p (15A ) Breaker - Seat (Air Compressor/Heater) (15A)
C at er pi l ar Mo ni o t ri ng Sy st em C on rt ol - CS TA uto sh fi t C on rt ol - Se co nd ar yS te er n i g C on rt ol - T ra ct o i nC on rt ol S ys e t m Contr ol - WLP CS I I Convert er Defrost er - (Rear) (COS A Only) Dim mer Flasher Fus es Fus es Gauge (Ouad) Hor n - Forward Int ake A ir Heat er K eypad - (WLP CS ) Lamp - A ction Lamp -A uto Ride Cont rol L am p- A ut om at ci T a r ns mi ss o i nM od e Lamp - Defroster (Rear Window)(COSAOnly)
Lamp - Flood I ndicator Lamp-Hazar d_Flasher Lamp- Hi/Low/Position/Turn (Left Hand) (COSAOnly) Lamp - Hi/Low/Position/Turn (Right Hand) (COSAOnly) Lamp - Neut ra11zer Ov erride L amp -R di eC on rt ol Lamp -Turn n I dicator (Lef t) Lamp - Turn I ndicator (Lef t) Lamp - Turn I ndicator (Right ) Mo o t r - (S (S ec on dar yS e t er ni g) Motor -B -B lower (2) Mot or -Washer F ( r ont ) Mot or -Washer R ( ear) Motor - Wiper (F (Front) Mot or -Wiper (Rear)
Machine Location
E-5 D-15 E-13 A-15 A-14 F-14 F- 15 C -1 5 C-11 C-15 C-15 C1 - 1 E5 E 1 - 2 A -1 4 H1 - 2 E -3 F-7 F- 11 E -4 E -6 C-11 C-15 F-4 B -1 F- 13 C-3 D-4 F-4 D4 E -11 D-4 F-4
1 2 3 4 5 6 7 8 C 8 8 C A 9 5 10 11 12 13 C A C C A 43 14 11 B B B B B B
E -1
B
E -1 D-4 F4 F-4 F-4 D-4 A 1 - 4 C-3 B -13 B 1 -3 B -3 F- 1 0 A-14 C-15 C-3 F -1 3 C-14 F- 1 4 D-14 I1 - 0 E -1 4 C-13 B 1 - 4 C1 - 3
Relay - Bosch Motor (Secondary Steering)
Relay - S t art Resistor -( -( B lower M otor) R es is to r - ( In ta ke A ri H ea te r) Resistor - (Main R elay ) Resistor - ( St arter) S ender - Fuel Le Level S en so r - Ar ti cu a l it on M gI e Po si it on S en so r- Co ol an tT em p S ensor - E ngine S peed S en so r- Hy dr au il cTe mp S en so r- To q r ue C on ve rte rO li Te mp
Component
Schematic Location
Machine Location
A-2 I-11 A-2 A-2 H-1 B- 6 B -S B -6 A -15 B -15 I -11 I1 - 1 H -1 1 I1 - 1 H -1 1 B -1 E -14 C- 12 F-14 F-10 A -15 E- 7 D- 10 D-5 C- 13 B- 1 F-10 E -11 B- 7 D -2 F-14 A -15 E -11
27 28 29 30 31 C C C 4 32 33 38 38 3 8 38 3 5, 36 37 34 39 C 4 C C A 38 40 C C C C 41 42 C
S olenoid -(P ilot Valve Up) Float Det ent S ol en oi d- P ( li ot V al ve Up )1 1f tD et en t S olenoid - A/ A/C Cl Clutc h S olenoid -E -E ngine Shut down S olenoid - ON/OFF P ilot S ol en oi d- Pr op or it on al ( Le tf F ro nt ) S ol en oi d- Pr op or it on al (L ef tR ea )r S ol en oi d- Pr Pr op or it on al (R (R gi ht Fr Fr on )t S ol en oi d- Pr Pr op or it on al (R (R gi ht Re ar ) S ol en oi d- R d i eC on tr ol ( 2) S olenoid - S t art A id S olenoid -Transm ission 6 () S t arter S wit ch -4th Func tion Diver ter (1T38F Only) S witc h - A / C Hi/Low P res sure S wit ch - A ut o Ride Control S wit ch - B eacon S witc h - B lower S wit ch - B r ake Oil P r essure S wit ch - B uc ket P os itioner Switch - Bucket/Fork Positioner (1T38F Only) Switch- Defroster(Rear Window)(COSAOnly)
S wit ch - Det ent Loc kout S wi ct h - Di mm er ( CO SA O nl y) S wit ch -Disc onnect S wit ch - E ngine Oil S wit ch - Flood Lamp S witch - Forward Horn
B
S wit ch - Int ake A ir Heat er
B B B B B 5 15 16 16 17 18 5 8 15 14 8 19 20 21 22 23 2 4 3 4
S witc h -K -K ey St art S wi ct hh- Ki Ki ck ou tN tN eu rt a1 1z er (1 (1 T3 8F On On yl ) S wit ch -Lift Posit ioner S witc h -N -Neutra11zer S wit ch - P ar king B r ake S wi ct h- Pr Pr m i ar yS yS et er Pr Pr es su e r S wit ch - P rim ary S teer ing (A t t) S wit ch -Running Lamp S wit ch -S econdary Steer Manual S wit ch -S ec ondary Steer Pr essure S wit ch -S econdary St Steering (A U) Switch - Start Aid S wit ch - S t art A id Coolant S wit ch-S t op Lam p S wi tc h- T ac h/ Sp ee do /S e vr M et er S e el ct S wit ch - Test/ E nable S witc hh- Therm ostat (B ol wer Mot or ) S wit ch - Transm ission Au Auto/ Manual S wi c t h - Tr an sm si si on D ow ns hi tf S wi c t h- Tr an sm si si on Ne ut a r il ze rO ve r d i e S wit ch -Turn S ignal S wi ct h- Wi pe r( Fr on tI nte m r tit an )t S wi ct h- W pi er ( Re ar )
E- 8
S ensor - Tr Tr ansmis sion Sp S peed C-13 34 Tachomet er/S peedomet er S ensor - Wheel S peed (Lef t Front ) A -2 25 TCS D si play M odule S ensor -Wheel Speed (Lef t Rear) I -11 26 Transm ission Shift er Machine locations are repeated for components located close together. A = Operator Compartment - Dash Console B = Operator Compartment - Steering Column C = Operator Compartment - Right Console
CID
C C 44 45 46 4 7 47 C C 5 5 C 22 45 C C 15 C 48 C B C C
E- 4 B- 3 F-3
A C B
F ue l Le ve l Se ns or E n gi n e C oo l an t T em p S e ns o r T o rq u e C on v er t er O i l T em p S e ns o r C AT Da ta Li nk 8 V o l t S en s or P o w er S u p pl y A c it on A a l rm A ct oi n La La mp H y dr a ul i c OliT e mp S e n so r D is pl ay D at a Li nk 9 V o l t Di s pl a y P ow e r S up p yl
E l ec t ir c al S y s e t m V otl a ge E ng n i e RP M S en so r T r an s mi s soi n S p ee d S e ns o r C AT Da ta Li nk R i de C o nrt o l S ol e no i d A u to / Ma n ua l S wti c h A i r I nl e t He a e t r R eal y D ow ns hi tf S wi tc h S oe l n oi d 1 ( F or w ar d H i gh ) S oe l n oi d 2 ( R ev e r se ) S oe l n oi d 3 ( F or w ar d L o w) S ol en oi d 4 (S pe ed 1 ) S ol en oi d 4 (S pe ed 2 ) S ol en oi d 6 (S pe ed 3 ) H ar ne ss C od e ShiftHandle R i de C o nrt o l S wi t ch O p it o ns I d e n i f ci a ti o n C od e
938F Wheel Loader and IT38F Integrated Toolcarrier Electrical System
E l ec t ir c al S y s e t m V otl a ge C AT Da ta Li nk 1 0 V ol t Po we r S up pl y H ar ne ss C od e L e tf F r o nt S p e ed S e n so r R i gh t F o r n t S pe e d S en s or L e tf R e a r S pe e d S en s or R i gh t R ea r S p ee d S e ns o r L e tf F r o nt B r a ke S o l en odi R i gh t F o r n t B ra k e S ol e no i d L e tf R e a r B a r k e S ol e no i d R i gh t R e a r B r a k e So l en o d i O N/ OF F So le no id A r ti c ul a it o n A ng l e S en s or T e st / En a bl e S wti c h T CS ( E CM ) Co nt o r l T CS O pt o i ns C o de P lu g
Failure Mode Identifiers (FMI)¹ F MI N o. 0 1 2 3 4 5 6 7 8 9 10 11 12 13
F ai u l e r D es cr p i ti on Dat avalidbut abovenorm aloperat a t ionalrange. Dat avalidbut belownorm aloperat a t ionalrange. Dat aerratic, i c, int erm it ent e t nt , orincorrect e ct . V o tl a ge a b o ve n o r ma l o r s h o r t ed h i g h. V o tl a ge b e l o w n o r ma l o r s h or t ed l o w . C u r e nt b e l ow n o r ma l o r o pe n c i c r uti . C u r e nt a b o ve n o r ma l o r g r ou n de d c i c r u ti . M echan i calsyst em not respondingproperly. icalsyst l y. A bnormalf requency, pulsewidt h, orperiod. A b no rm al u pd at e. A bno r m al r a t e of c h a ng e . F ailurem odenot identif i f iable. B a d d ev i ce o r c o m po n en t . O u t o f ca lbi r at i on .
Normal Harness Code Numeric Readout S ervice Tat tletale (Log) Unit s S etup Calibration
0 1 2 3 4 5 6 7
53 7
GN
Turn Si gnal SW To Fl ashe r
Aux Ott
53 8
BR
Hazard In dicato r
GN
Aux Ckl
A513
PK
13 3
OR
Aux Ckt
A538
OR
BU
Aux Ckt
DC/DC Converter M emory Output RearWindowDefroster (ResistiveElementInGlass) LightingCircuits
2 41 61 62
3 4
8
42 39
6 23
24
9
48
56 1
46 33 10 54 38 53 34 52 5
16 21 57
B
17
44 30 43 59 58
40
15 45
20
Resistor -Blow er Motor Speed
6T -7864
Resistor - Main Real y
Resistance O ( hms)¹ Ov er al l 2.0 ±.1; Tap 1.0 ±05
26 28
29 55 25 27
39 ± 1.95
3E-7842
Resistor - S tarter/D iagnostic Conn
1 34 -7 26 2
S en de r - F u el L ev el
3E-8848
Sensor - Engine Speed
4W-9972
Sender-HydraulicOil Temp,Torque Converter
6V-2455
Sensor - Transmission Speed
110 - 200
8T -8808
Solenoid - F our th F unction D iver ter
34.3 ±1.7
36
35 31
49 7
Component Description
9G-1950
13 6
GN
Suppl Ster
60 3
PK
Rotary Beacon
13 8
GN
Auto Lube Pump To Payload Mo n
60 4
OR
StopL am amp
14 4
GN
Aux Ckt
60 5
YL
Turn Lamp - Left
15 0
OR
Bat (+)
60 6
GY
Turn Lamp - Right
1 64
150 ±7.5
W H
H yd ar Ct lr WTL Po Po we tr ar ni Ct lr
6 08
G N
F ol od La La m p - Re ar
OR
Aux Ckt
61 0
OR
Head Lamp Basic
18 8
WH
Aux Ckt
61 1
PU
Head Lamp Hi
6 12
GY
B ac ku pL am p
20 0
BK
Ma in Chassis
61 4
PU
Park/Tai l/Dash/Lamp
20 1
BK
Operator Moni tor Return
61 5
YL
Cab Flood Lamp/Rops
20 2
BK
XMSN Ctrl
61 7
BR
Tai l/Positi on Lamp - L eft (Ro ad Pkg)/Width
20 3
BK
Chassi s Di agnosti c
61 9
GN
Head Lamp L o
20 7
BK
Starter Diagn ostic
66 1
GN
Tacho meter L amp
1000- 1200
25 0
BK
Payl oad Mon -C -Customer Ond
66 2
YL
Speedometer
25 1
BK
Payl oad Mon -S -System Ond
66 3
GY
GaugeL amps
2 70
BK
I de nt C od e0 Id ent Code 1
70 9
OR
Sensor Power Suppl y
Id ent Code 2
71 0
GN
XMSN Speed Pi ckup Signal
27 3
BK
Id ent Code 3
72 0
PU
XMSN Brake SW
27 4
BK
Id ent Code 4
Suppi Ster Motor Relay
72 7
GN
27 5
BK
Id ent Code 5
75 1
GN
XMSN Shi ft So t No. 1 Or 3
S ol en oi d - En gi ne S hu d t ow n
1 . 5 5 ±0 . 1 5 10.3±1.03
29 0
BK
Service
75 2
YL
XMSN Shi ft So t No. 2
29 1
BK
Clear
75 4
BU
XMSN Shift Sot NO. 3 Or 1
Sol enoid - Pilot ON/Off
34.3 ± 1.7
A219
BK
Ctrt Gnd
755
OR
XMSNShift SolNo. 4 Or 5
A221
BK
XMSNCtrlOptionsCode 0
GY
Uft Kickout Sot SW
20.1 ± 1.0
A222
BK
XMSNCIrlOptionsCode 1
762
YL
Bucket Positioner Sot SW
A223
BK
CtrlHarnessCode 0
B766
WH
Kickouts/Detent DisableSWTo Kickouts
A224
BK
CtrlHarnessCode 1
Ride Cont - Wtt tmpt Cont SW To Ond N/O
Sol enoid - A/C C lutc h
17.6 ± 0.6
E10084
Machine Harness Connector and Component Locations
BK BK
8 C- 36 63
134- 3999
6T -8046
Solenoid - Aide C ontr ol
3E-6332
Sol enoid - Star t Aid
3E-8591
Sol enoids - Tr ansmis sion
6.00 29.8 ± 1.5
761
D743
GN
A225
BK
CtrlHarnessCode 2
D744
WH
Ride Cont - Wtt tmpi Cont SW To Ond N/C
A226
BK
CtrlHarnessCode 3
E701
PK
Auto Ride Cntt SW
¹At roomtemperatureunlessotherwisenoted.
BU
Basic Machine Circuits Starter No.1 So l
E 70 2 E707
OR GN
A ut o Ri de C nt t SW Display +V
3 02
OR
S at tr er N o. 1 Re si st or T oD ai gn os it c
E 70 8
PK
D si pl ay C ol ck
3 04
WH
S at tr er R el ay No . 1O ut pu t
E 73 5
PU
T ac k/ Se rv Mt /r Od om et er Se Se el ct
306
GN
Sa t rt er R el ay C oi l To N eu t St ar t SW O r Ke y SW
818
BR
S er ai l Da a t ( Tr an sm ti )
30 7
OR
KeySWTo Neut Start SWOr Vmis Sensor Module
819
OY
S er ai l Da a t ( Re ce vi e)
30 1
This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine. Reed Switch - Aswitch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch. Sender- Acom ponent that is used with a temperature or pressur e gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure. Relay (Magnetic Switch) - Arelay is an electricalcomponent that is activated by electricity. It has a coilthat makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay. Solenoid - Asolenoid is an electricalcomponent that is activated by electricity. It has a coilthat makes an electromagnet when current flows through it. The electromagnet can open or close a valve or movea piece of metalt hat can do work.
Harness And Wire Symbols
ControlCircuits
27 1
116- 4152
47
This indicates that the component has a wire connected to it that is connected to ground.
Lamp
27 2
CircuitBreaker Symbol
Flow Symbol
Level Symbol
Normally closed switch that willopen with an increase of a specific condition. No circle indicates that the wire cannot be disconnected from the component.
T
2 4 0 - 2 6 0 Em p t y 2 7 . 5 - 3 9 . 5 Ful l
54°C(130°F)-560to716 1 1 0 °C ( 23 0 °F) - 7 2 t o 8 2
Temperature Symbol
Normally open switch that willclose with an increase of a specific condition (temp-press-etc.). The circle indicates that the component has screwterminals and a wire can be disconnected from it.
16 7
GroundCircuits
A C
37 19
50
Mo de N um be r
Aux Ckt
BU
13 0
11
18
22 14 32
63
Monitoring System Modes
Resistor, Senderand Solenoid Specifications Part No.
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