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INTERACTIVE SCHEMATIC Bookmarks
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Information Component Table Tap Table Fluid Power Symbols Electrical Symbols
Schematic Machine Views Front Frame Rear Frame Tap Views
The Bookm arks panel panel will allow you to quickly navigate to points of interest. EC-C2 EC-C3
E-C60 E-C61
Click on any text th at is BLUE and and und erlined. These These are hyperlin hyperlin ks t hat can be used to n avigate the schematic schematic and m achine views.
EC-C1
VIEW ALL CALLOUTS
When only one callout is showing on a machine view this button will make all of the callouts visible. This button is located in the top right corner of every every machin e view page. page.
HOTKEYS (Keyboard Shortcuts)
FUNCTION
KEYS
Zoom In
“ CTRL” CTRL” / “ +”
Zoom Out
“ CTRL” CTRL” / “ -”
Fit to Page
“ CTRL” CTRL” / “ 0” (zero (zero))
Hand Tool
“ SPACE SPACEBAR” BAR” (hold down)
Fi n d
“ CTRL ” / “ F”
RENR8733-04 June 2009
924G & 924Gz Wheel Loader 928G Wheel Loader 930G Wheel Loader Electrical System 924G: DDA1623-UP RBB734-UP
924Gz: RTA325-UP
928G: DJD1547-UP
930G: TWR1-UP
Volume 1 of 2: Cab Volu me 2 of 2: Engin e and Chassi s
© 2009 Caterpillar, All Rights Reserved
Printed in U.S.A.
COMPONENT LOCATION Volume 1 of 2 - CAB Schematic
Machine
Schematic
Machine
Location
Location
Location
Location
Audible Alarm
G-2
A
Socket - 12V AUX
H-13
5
Beacon
I-15
40
Solenoid - Pilot Shutoff
A-8
D
Cluster - Instrument
H-2
A
Solenoid - Quicksteer
F-3
1
Control - Machine ECM
E-3
1
Switch - A/C & Heater
D-9
D
Converter - 12V / 24V DC
H-13
E
Switch - Auto / Manual / VSC
E-7
B
CST Shifter
H-2
A
Switch - Beacon
E-7
B
Defroster - Rear
G-15
7
Switch - Blower
C-9
D
Flasher
F-2
A
Switch - Bucket / Fork Select
F-9
D
Fuses - Key Switch On
E-12
E
Switch - Front Wiper
H-5
C
Ground - Cab
A-15
9
Switch - Fwd Horn
F-2
A
Ground - Shell
F-15
88
Switch - Implement Disable
I-9
D
Lamp - Dome
H-14
45
Switch - Key Start
F-2
A
Lamp - Rear Flood LH
I-15
41
Switch - Kickout On / Off
F-9
D
Lamp - Rear Flood RH
I-15
42
Switch - Parking Brake
H-13
5
Lamp - Roof Flood LH
I-2
43
Switch - Quick Coupler
G-9
D
Lamp - Roof Flood LH (Atch)
I-1
43
Switch - Quicksteer
F-5
B
Lamp - Roof Flood RH
I-2
44
Switch - Rear Intermittent Wiper
H-6
B
Lamp - Roof Flood RH (Atch)
I-1
44
Switch - Rear Window Defrost
F-9
D
Lighter - Cigar
F-6
D
Switch - Rear Wiper
G-5
C
Motor - Blower
I-12
12
Switch - Remote FNR
A-8
D
Motor - Front Wiper
G-8
6
Switch - Reversing Fan
E-9
D
Motor - Rear Wiper
G-15
7
Switch - Ride Control
E-9
D
Relay - Brake Lamp
C-13
E
Switch - Running Lamp
D-8
B
Relay - Defroster
G-12
E
Switch - Secondary Steer
G-5
C
Relay - Main Power
G-12
E
Switch - Service Brake
C-7
B
Relay - Reversing Fan
C-12
E
Switch - Thermostat
H-12
12
Relay - Ride Control
C-12
E
Switch - Throttle Lock Enable
H-9
D
Relay - Secondary Steer
C-12
E
Switch - Throttle Lock Set
G-9
D
Resistor - CAN Data Link Term 1
G-2
A
Switch - Turn Signal
F-2
A
Resistor - Heater Group
H-12
12
Switch - XMSN Neutralizer / Override
F-7
B
Sensor - Throttle Position
G-3
11
Valve Gp - Pilot Solenoid (1, 2)
A-5, A-6
D
Sensor - XMSN Neutralizer
H-3
11
Component
Machine locations are repeated for components located close together. A = Located in the center gage panel. B = Located in left-hand dash panel. C = Located in right-hand dash panel. D = Located in right-hand console. E = Located in or near relay panel.
Component
COMPONENT LOCATION Volume 2 of 2 - ENGINE AND CHASSIS Page 1 of 2 Schematic Location
Machine Location
Air Seat
I-11
52
Relay - Condenser
H-13
53
Alarm - Audible (MSS Transponder)
I-9
A
Relay - Float 924 (Z-Bar)
E-5
35
Alarm - Backup
G-13
54
Relay - Fuel Pump
D-10
8
Alternator
A-10
2
Relay - Secondary Steering
E-12
16
Arc Supp - A/C
A-10
2
Relay - Start
C-10
8
B-5
35
Relay - Thermal Start
D-10
8
D-5 & C-5
35
Relay - V-Link Ride Control 930
C-1
35
Arc Supp - Quick Coupler 928/IT28 (Z-BAR)
G-5
35
Resistor - Alternator
A-11
2
Arc Supp - V-Link Ride Control 924
D-1
35
Resistor - CAN Data Link Term 2
B-10
2
Arc Supp - V-Link Ride Control 930
C-1
35
Resistor - CAN Data Link Terminator (MSS)
I-9
A
Arc Supp - Z-Bar Ride Control 924
F-2
35
Resistor - Thermal Start
C-10
8
Arc Supp - Z-Bar Ride Control 928
G-4
35
Sender - Fuel Level
F-11
20
Arc Suppressor - Float 924 (Z-Bar)
E-5
35
Sensor - Brake Charging Oil Pressure
B-10
57
Arc Suppressor - Secondary Steering
E-12
16
Sensor - Coolant Temperature
D-13
58
D-8 & D-9
6
Sensor - Engine Speed
D-13
56
Component
Arc Supp - Quick Coupler 1&2 930 Arc Supp - Quick Coupler 924 (V-Link)
Battery - 1 & 2
Component
Schematic Location
Machine Location
Breaker - Alternator
C-10
8
Sensor - Hyd Oil Temp
B-10
57
Breaker - AUX
C-10
8
Sensor - Intake Manifold Pressure
D-13
58
Breaker - Lamp
C-10
8
Sensor - Intake Manifold Temperature
D-13
58
Breaker - Main
C-10
8
Sensor - Interm Speed 1
H-9
T
Camera
I-11
54
Sensor - Interm Speed 2
H-9
T
Coil - Key Switch Exciter
I-9
A
Sensor - Oil Pressure
C-13
56
Control - Camera Display
I-11
D
Sensor - TC O il Temp
F-10
T
Control - Engine ECM
C-13
56
Sensor - TOS Speed 1
H-9
T
Control - Fuel Pump
D-13
57
Sensor - TOS Speed 2
G-9
T
Control - Product Link
I-1
51
Sensor - XMSN Input Speed
H-9
T
Diode - Reversing Fan
F-13
55
Sensor - XMSN Oil Temperature
G-10
T
Ground - Camera Display Control
H-12
D
Solenoid - 3rd Function
I-4
D
Ground - Engine
A-10
2
Solenoid - A/C Compressor Group
A-10
2
Ground - Engine End Frame
C-8
26
Solenoid - Clutch 1 (FWD Low)
G-10
T
Ground - Frame
D-9
29
Solenoid - Clutch 2 (FWD High)
G-10
T
Ground - O'Rops
H-12
12
Solenoid - Clutch 3 (Reverse)
G-10
T
Ground - Rear Frame
F-12
16
Solenoid - Clutch 4 (2nd Gear)
H-10
T
Handle - 5th . 6th Function
F-11
D
Solenoid - Clutch 5 (3rd Gear)
H-10
T
Heater - Thermal Start
B-8
27
Solenoid - Clutch 6 (1st Gear)
H-10
T
Horn - Forward 924 (Z-Bar)
F-4
76
Solenoid - Demand Fan
F-13
55
B-4 & C-4
76
Solenoid - Float 1 924 (Z-Bar)
F-5
35
Horn - Forward 928 (Z-Bar)
G-3
76
Solenoid - Float 2 924 (Z-Bar)
E-5
35
Lamp - Flood Front LH 924 (Z-Bar)
F-4
72
Solenoid - Quick Coupler 924 / 930 (V-Link)
C-5 & A-5
35
Lamp - Flood Front LH 928 (Z-Bar)
F-2
72
Solenoid - Quick Coupler 928/IT28(Z-BAR)
G-5
35
Lamp - Flood Front RH 924 (V-Link)
C-3
73
Solenoid - Reversing Fan
F-13
55
Lamp - Flood Front RH 924 (Z-Bar)
F-2
73
Solenoid - V-Link Ride Control 930
C-1
35
Lamp - Head LH 930
B-4
72
Solenoid - Z-Bar Ride Control 924 / 928
F-2 & G-3
35
Lamp - Head RH 930
A-4
73
Switch - A/C Refrigerant Pressure
B-10
2
Lamp - Stop / Tail / Turn LH
G-13
70
Switch - Air Inlet Restriction
B-10
50
Lamp - Stop / Tail / Turn RH
F-13
71
Switch - Axle Oil Pressure
G-11
10
Lamp - Turn Front LH 924 (Z-Bar)
F-4
72
Switch - Bucket Pos 924 / 930 (V-Link)
C-3 & B-3
81
Horn - Forward 924/930 (V-Link)
COMPONENT LOCATION Volume 2 of 2 - ENGINE AND CHASSIS Page 2 of 2 Schematic Location
Machine Location
Schematic Location
Machine Location
Lamp - Turn Front LH 928 (Z-Bar)
H-2
72
Switch - Bucket Positioner 928 (Z-Bar)
G-3
80
Lamp - Turn Front RH 924 (Z-Bar)
E-4
73
Switch - Bucket Postioner 924 (Z-Bar)
E-4
80
Lamp - Turn Front RH 928 (Z-Bar)
E-1
73
Switch - Disconnect
D-9
29
Module - MSS Transponder Reader
I-9
A
Switch - Float Pressure 924 (Z-Bar)
E-5
35
Module - Voltage Load Protection (VLPM)
D-11
56
Switch - Fork Positioner 924 / 930 (V-Link)
A-3 & C-3
81
Motor - Condenser Fan 1
H-11
53
Switch - Hyd Oil Filter Bypass
G-12
57
Motor - Condenser Fan 2
H-11
53
Switch - Key Start MSS Transponder
H-8
A
Motor - Front Washer 924 (Z-Bar)
F-5
17
Switch - Lift Positioner 924 (Z-Bar)
E-4
82
D-5 & B-5
17
Switch - Lift Positioner 924 / 930 (V-Link)
D-4 & B-4
82
Motor - Front Washer 928 (Z-Bar)
G-5
17
Switch - Lift Positioner 928 (Z-Bar)
F-3
82
Motor - Rear Washer 924 (Z-Bar)
F-5
17
Switch - Primary Steer Pressure
G-11
T
17
Switch - Variable Flow (3rd Function)
I-4
D
Component
Motor - Front Washer 924 / 930 (V-Link)
Motor - Rear Washer 924 930 (V-Link)
D-5 & B-5
Component
Motor - Rear Washer 928 (Z-BAR)
H-5
17
Switch - V-Link Ride Control Pressure 930
D-2
35
Motor - Secondary Steering
E-13
16
Switch - XMSN Oil Filter Bypass
F-10
T
Motor - Starter
C-8
26
Valve Gp - 5th / 6th Function Solenoids
E-10
D
A = Located in the center gage panel. D = Located in right-hand console. T = Located on or around transmission.
CONNECTOR LOCATION Volume 1 of 2 - CAB Connector Number
Schematic
Machine
Location
Location
CONN 1
B-15
18
CONN 2
B-15
18
CONN 3
B-15
18
CONN 4
C-15
18
CONN 5
D-15
18
CONN 6
H-14
45
CONN 7
H-15
47
CONN 8
F-14
45
CONN 11
G-13
74
CONN 12
I-13
12
CONN 13 Service Connector
B-9
D
CONN 14
E-13
D
CONN 15
H-12
E
CONN 16
A-9
B
CONN 17
D-6
C
CONN 18
D-6
C
CONN 19
E-6
C
CONN 20
A-4
1
CONN 21
F-4
9
CONN 22
F-4
9
CONN 23
G-4
9
CONN 52
F-2
A
CONN 53
G-2
A
CONN 54
G-2
A
CONN 58
B-9
D
The connectors shown in this chart are for harness to harness connectors. Connectors that join a harness to a component are generally located at or near the component. See the Component Location Chart.
CONNECTOR LOCATION Volume 2 of 2 - ENGINE AND CHASSIS Schematic
Machine
Location
Location
CONN 1
G-12
18
CONN 2
A-8
18
CONN 3
A-8
18
CONN 4
B-8
18
CONN 5
G-9
18
CONN 6
I-13
45
CONN 7
I-13
47
CONN 8
I-12
45
CONN 11
I-11
74
CONN 14
I-12
D
CONN 20
H-2
1
CONN 21
A-8, C-8, G-7
9
CONN 22
A-8, C-8,E-8, G-7
9
CONN 23
B-8, C-8,E-8, G-7
9
CONN 24
B-8, I-5
9
CONN 35
E-13, F-12
16
CONN 36
G-12, H-13
53
CONN 38
D-11
8
CONN 39
D-2, E-3
35
CONN 40
F-3 , G-5
35
CONN 41
C-2, E-3
9
CONN 45
E-5
35
CONN 46
A-5, C-4, F-3
4
CONN 47
G-4
4
CONN 48
B-5, D-4, H-3
4
CONN 49
A-5, C-4
4
CONN 50
E-4
4
CONN 52
I-10
A
CONN 53
I-10
A
CONN 54
I-10
A
CONN 55
E-4
4
CONN 56
F-4
4
CONN 57
A-10, A-11
2
CONN 59
D-10
8
CONN 60
I-2
51
CONN 61
I-2
51
Connector Number
The connectors shown in this chart are for harness to harness connectors. Connectors that join a harness to a component are generally located at or near the component. See the Component Location Chart.
CID / MID / FMI Component Identifiers (CID¹) Modul e Identi fier (MID²) Engine Control System (MID No. 036) CID
Component
0674
Transmission I ntermediate Speed Sensor I
0675
Transmission Int ermediate Speed Sensor II
0747
Quick Steer Switch
0793
Primary Steering Pressure Switch
0041
8 Volt DC Supply
0811
Gage Cluster #1
0091
Throttle Position Sensor
0826
Torque Conver ter Oil Temperatur e Sensor
0100
Engine Oil Pressure Sensor
0882
Pilot On / Off Solenoid
0102
Boost Pressure Sensor
1231
Brake Charging Solenoid
0105
Inlet Manifold Temperature Sensor
1251
Alternator R-Terminal Signal
0110
Engine Coolant Temperature Sensor
1401
Clutch 1 Solenoid
0174
Fuel Temperature Sensor
1402
Clutch 2 Solenoid
0247
J1939 Data Link
1403
Clutch 3 Solenoid
0253
Personality Module
1404
Clutch 4 Solenoid
0262
5 Volt Sensor Power Supply
1405
Clutch 5 Solenoid
0266
Crank Without Injection Input
1406
Clutch 6 Solenoid
0320
Speed/Timing Sensor
1639
Machine Security System Module
0342
Secondary Engine Speed Sensor
1834
Ignition Key Switch
0774
Secondary Throttle Position Sensor
1960
Ignition Key Reader
1627
Fuel Pump relay
2292
Quick Steer Solenoid
1639
Machine Security System Module
¹ The CID is a diagnostic code that indicates which circuit is faulty.
1684
Fuel Injection Pump
² The MID is a diagnostic code that indicates which electronic control module
1743
Engine Operation Mode Selector Switch
diagnosed the fault.
1894
Cruise Control Disengage Switch
1895
Cruise Control Speed Toggle Switch
Machine Control System (MID No. 081) CID
Component
0041
8 Volt DC Supply
0070
Parking Brake Switch
0096
Fuel Level Sensor
0177
Transmission Oil Temperature Sensor
0247
CAN Data Link
0262
5 Volt Sensor Power Supply
0271
Action Alarm
0291
Demand Fan Solenoid
0367
Ride Control Switch
0368
Transmission & Variable Speed Control Swit ch
0420
Secondary Steering
0426
Brake Oil Pressure Sensor
0444
Starter Motor Relay
0473
Brake Charging Pressure Sensor
0486
Fan Reversing Switch
0490
Pilot On / Off Switch
0585
Transmission Output Speed Sensor 1
0590
Engine Electronic Control Module
0600
Hydraulic Oil Temperature Sensor
0637
Backup Alarm
0668
Shift Lever Input
0672
Torque Converter Output Speed Sensor
0673
Transmission Output Speed Sensor II
Failure Mode Identifiers (FMI)¹ FMI No.
Failure Description
00
Data valid but above normal oper ational range.
01
Data valid but below normal operational range.
02
Data erratic, intermittent, or incorrect.
03
Voltage above normal or shorted high.
04
Voltage below normal or shorted low.
05
Current below normal or open circuit.
06
Current above normal or grounded circuit.
07
Mechanical system not responding properly.
08
Abnormal frequency, pulse width, or period.
09
Abnormal update.
10
Abnormal rate of change.
11
Failure mode not identifiable.
12
Bad device or component.
13
Out of calibration.
14
Not Used
15
Not Used
16
Parameter not available.
17
Module not responding.
18
Sensor supply fault.
19
Condition not met.
20
Not Used
¹The FMI is a diagnostic code that indicates what type of failure has occurred.
SPECIFICATIONS AND RELATED MANUALS Volume 1 of 2 - CAB
Related Electri cal Servic e Manuals Title Alternator: Electric Starting Motor:
Form Number 177-9953 (80A) 197-8820 95A) 143-0451
SENR4130 SENR3828
Engine Control:
RENR2417
Machine Control:
RENR6423
Off Machine Switch Specific ation Part No. 3E-5464
Function
Actuate
Refrigerant Thermostat
Deactuate
-1.1 ± 0.8°C
2.2 ± 0.8°C
(30 ± 1.4°F)
(36 ± 1.4°F)
Contact Position Normally Closed
Resistor, Sender and Solenoid Specifications Part No.
Component Description
9G-1950
Resistor:
A/C
212-1305
Solenoid:
Pilot Valve Gp
225-0300
Solenoid:
Pilot Valve Shutoff
247-4503
Solenoid:
Quicksteer
¹ At room temperature unless otherwise noted.
Resistance (Ohms)¹ Overall: 2 ± 0.1 Between Taps: 1 ± 0.05 76.3 ± 3.8 25 ± 5 35 ± 1.8
SPECIFICATIONS AND RELATED MANUALS Volume 2 of 2 - ENGINE AND CHASSIS
Related Electri cal Service Manuals Title Alternator: Electric Starting Motor:
Form Number 177-9953 (80A) 197-8820 95A)
SENR4130
143-0451
SENR3828
Engine Control:
RENR2417
Machine Control:
RENR6423
Off Machine Switch Specification Part No.
Function
Actuate
Deactuate
Contact Position
62 kPa MAX 38 ± 20 kPa 3E-7690 Axle Oil Pressure Normally Open (8.9 psi MAX) (5.5 ± 2.9 psi) 124 ± 14 kPa 94.5 ± 8.5 kPa 7X-8549 Hydraulic Filter Oil Bypass Normally Open (17.9 ± 2 psi) (13.7 ± .3 psi) 225 kPa MAX 205 ± 20 kPa 126-6916 930 V-Link Ride Control Pressure Normally Closed (32.6 psi MAX) (29.7 ± 2.9 psi) 290 ± 13.7 kPa 207 kPa MIN 134-0404 Transmission Oil Filter Bypass Normally Open (42 ± 2 psi) (30 psi MIN) 76.2 Cm. of Water - 187-2868 Air Inlet Restriction Pressure Normally Open (30 in. of Water) - 2100 Kpa MAX 1750 ± 108 kPa A to C: Normally Closed 229-1537 924 Z-Bar Float Pressure (304.5 psi MAX) (253.8 ± 15.6 psi) B to C: Normally Open 1200 kPa MAX 700 ± 100 kPa A to C: Normally Closed 230-5771 Primary Steering Pressure (174 psi MAX) (101.5 ± 14.5 psi) B to C: Normally Open 275 to 1750 kPa¹ - 236-6923 A/C Refrigerant Pressure Normally Closed² (39.9 to 253.8 psi) - ¹ With increasing pressure the c losed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed condition can be maintained down to 170 kpa (25psi). ² Contact position at the contacts of the harness connector.
Resisto r, Sender and Solenoi d Specificatio ns Part No.
Component Description
Resistance (Ohms)¹
3E-9205
Solenoid:
Quick Coupler
24.9 ± 0.4
134-2540
Resistor:
CAN Data Link Terminator
120 ± 1.2
143-5122
Resistor:
Tachograph
160-8408
Solenoid:
Transmission Clutches 1 - 6
189-2100
Solenoid:
Reversing Fan
194-7265
Sender:
Fuel Level
201-0950
Solenoid:
203-6590
Solenoid:
930 V-Link Ride Control 924 / 928 Z-Bar Ride Control Brake Charging
211-2092
Solenoid:
Demand Fan
228-4982
Resistor:
Alternator
235-4605
Solenoid:
3rd Function
¹ At room temperature unless otherwise noted.
3.3K ± 165.0 8.7 ± 0.4 32.6 ± 1.6 Empty: 240 to 250 Full: 28 to 33 41.9 ± 2.1 5.0 ± 0.3 5.81 ± 0.3 @ -40°C (-40°F) 7.75 ± 1 @ 25°C (77°F) 12.68 @ 121°C (249.8°F) 150 ± 7.5 5 ± 0.3
HARNESS and WIRE Electri cal Schematic Symbol s Symbols
T
Pressure Symbol
Temperature Symbol
Level Symbol
Circuit Breaker Symbol
Flow Symbol
Symbols and Definitions Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has screw terminals and a wire can be disconnected from it. Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be disconnected from the component. Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine. Reed Switch : A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed r eed switch.
T
Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure.
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay.
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.
Harness and Wire Symbo ls Wire, Cable, or Harness Assembly Identification: Includes Harness Identification Letters and Harness Connector Serialization Codes (see sample).
Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...) Harness Connector Serialization Code: The "C" stands for "Connector" and the number indicates which connector in the harness (C1, C2, C3, ...).
L-C12 3E-5179
AG-C4 111-7898
L-C12 3E-5179
1
Part Number: for Connector Plug
Part Number: for Connector Receptacle
2 Plug
Receptacle Pin or Socket Number
5A
1 2
Deutsch connector: Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.
1 2
Sure-Seal c onnector: Typical representation of a Sure-Seal connector. The plug and receptacle contain both pins and sockets.
Fuse (5 Amps)
9X-1123
Component Part Number
325-AG135 PK-14 Harness id entification code: This example indicates wire group 325, wire 135 in harness "AG".
Wire Gauge Wire Color
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