PerFect® TCS II
Tissue Contouring System TECHNICAL MANUAL
Cat. Nos. S8100 S8115 S8230CE S8230CT S8230UK S8240
TABLE OF CONTENTS 1.
DESCRIPTION ...........................................................................................1-4 1.1
GENERAL ...........................................................................................1-4
1.2
INTRODUCTION. ................................................................................1-4
1.3
DESCRIPTION. ...................................................................................1-4
A
Physical ...............................................................................................1-4
B
Attachments.........................................................................................1-5
C
Controls and Indicators........................................................................1-6
1.4 2.
PERFORMANCE SPECIFICATIONS ..................................................1-9
PREPARATION FOR MAINTENANCE....................................................2-12 2.1
GENERAL .........................................................................................2-12
2.2
SAFETY CHARACTERISTICS..........................................................2-12
2.3
WARNINGS AND CAUTIONS...........................................................2-12
2.4
PRODUCT MARKINGS ............................................................................. 2-12
2.5
UNPACKING .....................................................................................2-13
A
PerFect TCS II Electrosurge Unit ......................................................2-14
B
Footswitch .........................................................................................2-14
C
PerFect TCS II Dispersive Electrode .................................................2-14
D
PerFect TCS II Cord Assembly..........................................................2-14
E
PerFect TCS II Three Assorted Electrode Sheaths Set.....................2-14
F
Owner's Guide ...................................................................................2-14
G
Warranty Card ...................................................................................2-14
H
Instruction Video................................................................................2-14
I
Handpiece Mount ..............................................................................2-14
3.
MAINTENANCE .......................................................................................3-15 3.1
GENERAL. ........................................................................................3-15
3.2
BLOCK DIAGRAM DISCUSSION. ....................................................3-15
3.3
DETAILED THEORY OF OPERATION. ............................................3-22
A
Power Supply ....................................................................................3-24
B
High Power Regulator........................................................................3-24
C
Modulator...........................................................................................3-25
D
Keying Circuit ....................................................................................3-26
E
Oscillator/Driver/Output Stage ...........................................................3-27
1-2
4.
3.4
TEST PROCEDURES. ......................................................................3-28
A
Test Equipment Required ..................................................................3-28
B
Alarm Test .........................................................................................3-29
C
Unloaded Output Test........................................................................3-29
D
Tuning Adjustment.............................................................................3-31
E
Loaded Output Test...........................................................................3-31
F
Dielectric Voltage Withstand Tests ....................................................3-33
G
Ground Leakage Test ........................................................................3-34
H
Ground Continuity Test......................................................................3-35
3.5
TROUBLESHOOTING.......................................................................3-35
3.6
DISASSEMBLY. ................................................................................3-36
3.7
ASSEMBLY. ......................................................................................3-36
PARTS LIST..................................................................................................4 4.1
GENERAL .........................................................................................4-35
4.2
PARTS LIST ......................................................................................4-35
4.3
OBTAINING PARTS ..........................................................................4-35
1-3
SECTION 1 1. DESCRIPTION 1.1 GENERAL This section contains the purpose, use, and capabilities of the PerFect TCS II (Tissue Contouring System) and attachments. Descriptions and illustrations of the unit's physical characteristics, including control and indicator functions and locations, are provided. Equipment performance specifications are also included. 1.2 INTRODUCTION The PerFect TCS II (Figure 1-1) is a monopolar electrosurgical unit designed to cut tissue and seal small blood vessels in dental procedures. The unit's solid state circuitry generates a high frequency alternating current which is applied to tissue in the operating field by a sheathed electrode (handpiece). The resultant heat generated performs the desired clinical function. The PerFect TCS II provides two different operating modes. Cut mode and Coag mode, with variable intensity level settings for each. Activation of the electrode sheath is accomplished by use of the unit's footswitch. PerFect TCS II Catalog No. S8230CE operates from 230VAC and has a continental European pattern AC plug. PerFect TCS II catalog numbers S8230UK and S8230CT are identical with the exception of the AC plugs which have UK and Chinese designs respectively. PerFect TCS II catalog number S8115 operates from a 115VAC main and is provided with a cord and plug for the US. PerFect TCS II catalog number S8100 operates from a 100VAC main and is provided with a cord and plug for Japan. PerFect TCS II Catalog No. S8240 operates from a 240VAC main and is provided with a cord and plug for Australia. 1.3 DESCRIPTION (See Figure 1-1) A
Physical The PerFect TCS II is a lightweight portable unit consisting of a main body and attached footswitch, as well as the PerFect TCS II Handpiece System and a dispersive electrode. The chassis is housed in the main body and supports the unit's PC board, transformer, and fuse assemblies. The main body front cover provides the POWER, ALARM, CUT and COAG indicator lights and the CUT/COAG intensity control. Located at the rear of the main body alongside the IEC power connector is the power on/off switch. At the right-hand side of the main body are the PerFect TCS II
1-4
Handpiece System connector and dispersive electrode connector. At the left-hand side of the main body is the footswitch cable. At the rear of the main body is the IEC-320 AC power inlet connector. B
Attachments (1)
PerFect TCS II Handpiece System - The PerFect Handpiece System consists of a Cord Assembly, S6008CE, and assorted electrode sheaths, which are used to perform the actual clinical procedures. The Cord Assembly connecting plug mates with a connector on the right side of the main body. The PerFect TCS II is supplied with three assorted PerFect TCS II Electrode Sheaths (additional electrode sheaths are also available). The tip of each electrode sheath is designed to perform a specific clinical function. Instructions for assembly of electrode sheath to cord assembly are provided in the PerFect TCS II Handpiece System packaging.
1-5
Catalog numbers and descriptions of PerFect TCS II Electrode Sheaths are as follows: Supplied: S-6011A - 45 Degree Coagulate Ball S-6012A - 45 Degree Straight Knife S-6015A - 45 Degree Long Loop Optional: S-6013A - 45 Degree Tapered Knife S-6014A - Straight Round Loop S-6016A - Straight Long Loop S-6017A – 90° Diamond Loop S-6018A - AP 1½ (2)
Dispersive Electrode (indifferent plate, return electrode, neutral electrode) Catalog number S213 The dispersive electrode provides an RF return path for electrosurge current. This reduces the environmental paths of close-by grounded metal (such as power lines, plumbing, or structural steel). The dispersive electrode is capacitively coupled to the subject by placement preferably against the clothed patient's upper back, contacting the maximum possible area. The dispersive electrode plate is electrically insulated and is equipped with a cable and connecting plug which mates with a connector on the right side of the main body. The dispersive electrode is interlocked to the unit such that if it is disconnected or defective the unit will not generate an RF output and will indicate an alarm.
(3)
Footswitch The footswitch is designed for floor placement and is waterproof to IP68. Pressing the footswitch activates the unit. Releasing the footswitch will deactivate the unit. The footswitch is equipped with a cable attached to the left-hand side of the main body.
C
Controls and Indicators (See Figure 1-2) (1)
Power On/Off Switch Power is applied to the PerFect TCS II when the power switch is set to the I position. To turn power off, set the power switch to the 0 position.
1-6
(2)
POWER Indicator The green POWER indicator illuminates when the power on/off switch is set to the on position with the unit attached to the AC power mains.
(3)
CUT ACTIVE Indicator The yellow ACTIVE indicator illuminates when power is on, the intensity control is set to greater than 1 toward the right (CUT) and the footswitch is pressed.
(4)
COAG ACTIVE Indicator The blue ACTIVE indicator illuminates when power is on, the intensity control is set to greater than 1 toward the left (COAG) and the footswitch is pressed.
(5)
ALARM Indicator The red ALARM indicator illuminates when power is on and the dispersive electrode is not connected or is defective.
(6)
Audible indicator A speaker on the left side of the unit produces a tone when the footswitch is pressed. If the dispersive electrode is not connected or is defective, the tone will be a warbling sound indicating an alarm. In this condition no output will be generated.
(7)
CUT/COAG Intensity Control This control is used to select the Cut or Coagulate mode, and the intensity level of the selected mode. The control is in a minimum power position when aligned with number "1," The clinical functions performed by each mode are as follows: a)
CUT Cutting Tissue. Rotating the control knob to the right of the center ("0") position activates the CUT mode, The intensity level increases as the control knob is moved further to the right.
b)
COAG Sealing tissue and controlling bleeding. Rotating the control knob to the left of the center ("0") position activates the COAG mode. The intensity level increases as the control knob is moved further to the left.
1-7
1-8
PERFORMANCE SPECIFICATIONS Performance specifications for the PerFect TCS II are provided in Table 1-1. See Figures 1-3 and 1-4 for power output versus load resistance and control settings, respectively. Table 1-1. Performance Specifications GENERAL Dimensions
108 x 159 x 222 mm (4 1/8 x 6 1/4 x 8 3/4 in.)
Weight
2.4 kg (5.29 lbs), including footswitch
Safety Standards
MDD/93/42/EEC, lEC 60601-1/1988 + A1, A2, lEC 60601-2-2/2001 & IEC60601-1-2 (EMC) compliant
Maximum Use Duty Cycle
10 seconds active, 30 seconds inactive
Applied Part
Type BF
Footswitch
IP68 waterproof and electrically isolated
Equipment not suitable for use in the presence of a FLAMMABLE ANAESTHETIC MIXTURE WITH AIR or WITH OXYGEN OR NITROUS OXIDE. ELECTRICAL Class:
I, protective earth conductor utilized in power cord
Maximum Power Consumption :
135 Watts
AC Line Voltage:
100, 115, 230 or 240V ±10%, 50/60 Hz depending on model
CUT Maximum Power Output:
55 Watts ±10%
COAG Maximum Power Output:
33 Watts ±10%
Output Impedance:
600 Ohms
Nominal Operating Frequency:
3.68 MHz
Nominal Coag Modulation Frequency:
120 Hz
Coag Modulation Waveshape:
Square wave TRANSPORT & STORAGE CONDITIONS
Temperature
-40°C to +70°C (-40°F to 158°F)
Relative Humidity
10% to 100% including condensation
Atmospheric Pressure
500 hPa to 1060 hPa (7.25 psi to 15.4 psi) OPERATIONAL AMBIENT CONDITIONS
Temperature
-10° C to +40° C (14°F to 104°F)
Relative Humidity
30% to 75%
Atmospheric Pressure
700 hPa to 1060 hPa (10.2 psi to 15.4 psi)
1-9
Power vs. Load per Setting and Mode 60
Power (Watts)
50 40 30 20 10 0 100 Ohm
200 Ohm
400 Ohm
500 Ohm
600 Ohm
1000 Ohm
2000 Ohm
Load Resistance CUT 3
CUT 6
COAG 3
COAG 6
Figure 1.3 PerFect TCS II Power Output vs Load Resistance
PerFect TCS II Output Power 60
Power (Watts)
50 40 30 20 10 0 0
1
2
3
4
5
Control Setting CUT
COAG
Figure 1.4 PerFect TCS II Power Output vs Control Settings
1-10
6
Open Circuit Output Voltage
450 400 350
Volts Peak
300 250 200 150 100 50 0 1
2
3
4
5
6
Control Setting
CUT
COAG
Figure 1.5 Unloaded Output Voltage vs Setting
1-11
2. SECTION 2 2. PREPARATION FOR MAINTENANCE 2.1 GENERAL This section describes the safety characteristics of the PerFect TCS II, and lists warnings and cautions for safe and correct maintenance. Unpacking instructions are also provided. 2.2 SAFETY CHARACTERISTICS The PerFect TCS II is built with a ground impedance of less than 0.1 ohms between the IEC320 line cord connector ground pin and exposed conductive surfaces. A line cord with an IEC receptacle and three-prong (ground pin) plug is supplied for optimum grounding reliability. The handpiece, dispersive electrode and footswitch are isolated per the applicable standards. 2.3 WARNINGS AND CAUTIONS Compliance with the following warnings and cautions helps to ensure safe and correct maintenance of the PerFect TCS II. Refer to the PerFect TCS II Owner’s Guide for instructions for use. WARNING Before servicing is performed, disconnect unit from power supply. WARNING Exercise extreme caution when performing voltage and waveform observations. Use of a suitable isolation transformer is recommended. WARNING Should the PerFect TCS II Electrode Sheath become wet, be sure to dry thoroughly before use. Failure to do so may result in serious injury. DANGER To avoid risk of explosion, do not use the unit in the presence of flammable anesthetics, explosive or endogenous gases. WARNING The unit contains a hazardous electrical output and is intended for use by qualified personnel only. CAUTION To avoid risk of burns and fire, do not use the unit near conductive materials such as metal parts and the like. Replace the PerFect TCS II Handpiece System cord assembly upon evidence of deterioration. WARNING To avoid risk of fire, replace fuses as marked.
2-12
1A, 250V Slo-Blo 3AG (230/240V units) 2A, 250V Slo-Blo 3AG (115/100V units) CAUTION Ensure that unit is plugged into a three wire grounded power source. Do not use plug adapters that eliminate ground. WARNING Do not use electrosurgery in the presence of the wearer of Active Implantables, such as, pacemakers, cochlear implants, or nerve stimulator. Maintain at least 4.5 meters clearance. 2.4 PRODUCT MARKINGS Type BF equipment
Neutral electrode referenced to earth
Attention, consult accompanying document
Footswitch
Cut mode
Handpiece connector
Coag mode
Non-ionizing electromagnetic radiation
This product complies with MDD/93/42/EEC
Intermittent operation maximum: 10s output energized followed by 30s minimum de-energized
European Directive 2002/96/EC (Waste Electrical and Electronic Equipment - WEEE)
2-13
2.5 UNPACKING There are no special instructions required for unpacking the PerFect TCS II, other than exercising caution when handling the unit and its accessories. The complete PerFect TCS II package includes:
2-14
A
PerFect TCS II Electrosurge Unit with Footswitch
B
PerFect TCS II Dispersive Electrode
C
PerFect TCS II Handpiece Cord Assembly
D
PerFect TCS II Assorted Electrode Sheaths Set
E
Owner's Guide
F
Warranty Card
G
Instruction Video
H
Handpiece Mount
I
AC Power Cord
SECTION 3 3. MAINTENANCE
3.1 GENERAL This section provides both block diagram and detailed schematic descriptions of the PerFect TCS II circuit operation. Test procedures, a troubleshooting chart, disassembly, and assembly instructions are also provided. Refer to the PerFect TCS II Owner’s Guide for instructions for use. 3.2 BLOCK DIAGRAM DISCUSSION The PerFect TCS II consists of seven functional circuits; power supply, high power regulator, modulator, keying circuit, oscillator/driver, output stage and audio generator (see Figure 3-1). The power supply circuit provides +40 volt full-wave rectified DC power to the high power regulator circuit and +12 volts and +5V DC regulated power to each low power circuit. The high power regulator provides regulation of the +40 volt DC output of the power supply circuit. The output of the regulator circuit consists of a DC level of from 19 to 24 volts, which is used to power the output stage. The modulator circuit provides squarewave modulation to the keying circuit when the CUT/COAG intensity control is placed in the COAG position. When the footswitch is pressed while in the COAG mode, the keying circuit provides the COAG drive modulated signal to the driver section of the oscillator/driver function. When the footswitch is pressed with the CUT/COAG intensity control in the CUT position, the keying circuit routes the CUT drive unmodulated signal to the driver circuit. The oscillator generates the 3.68 MHz nominal frequency for both CUT and COAG modes. The output stage provides the drive and impedance matching to the handpiece. The audio generator produces the output activation tone and alarm. +40VDC
POWER SUPPLY
+12VDC, +5VDC
HIGH POWER REGULATOR
CUT
MODULATION
REGULATED 18 – 26 VDC
OUTPUT STAGE
3.68 MHz DRIVE
MODULATOR
FOOTSWITCH ENABLE WITH ALARM LOCKOUT COAG
OUTPUT TO J5
KEYING CIRCUIT
CUT/COAG DRIVE OSCILLATOR/
DRIVER AUDIO GENERATOR
Figure 3-1. PerFect TCS II Block Diagram
3-15
PO W ER S1
F1 SLO -BLO BRN
J1-1
8 G RN
E N
7
1
1A L
T3
J1-2 11
BLUE
12
4
F2 SLO -BLO 1A
J1-3
PERFECT 230V, 240V RED OR W HITE F1 SLO -BLO
PO W ER S1
1
RED O R W HITE 1
T3
7
2
RED O R W HITE J1-1
2A L N
10
BRN
8 G RN
E
3
RED O R W HITE
5
J1-2 RED
11
BLUE
YELLO W
BLUE BLACK
J1-3 4
F2 SLO -BLO 2A
12
G REEN
DOUBLE RO W 10 PO SITION CONNECTO R
7 9
BLACK
4
BLACK
6
BLACK 8
PERFEC T 115V CW F1 S LO-B LO
POW ER S1
2A L N
W HITE T3
7
1
BRN
J1-1 YELLOW
8 G RN
E
BLUE
J1-2
G REEN/YELLOW 18 AW G W IRE
PO TENTIOM ETER R C ON TR OL
11
BLUE
J1-3 F2 S LO-B LO 2A
4
12
PERFECT 100V
PO W ER LINE INPUT CIRCUITS 3-16
TO CHASSIS
FRO N T PANEL Figure 3.2 Schematic Page 1
E LE C T R IC A LLY IS O LA TE D
+12V 2
-out
-in
+ out 4
1 +5V
1
Vd d O UT G ND
1 OE
5
11
68pF
14
R50
11
1/8W 10K
2 CLK
13
2 CL R 2D
10
2 PR E
4 1
1 PR E 1 CL R
2Q
8
2Q
9
3
U3 A 4 L T125 3C N8
4
5
R 19 1.5K 1/8W
U 3B L T 1253C N 8 7
4
8
+12V
C 23 0.1uF 50V
C 35 0 .1uF 50V
C21
0.1uF
0.1uF
150
1200 pF U 6A
8
1
2
13
D6
LM 393N
12
4
C20 0.1uF 50V
T1
5
2 3
6 7
4
8
R 23
Q 11 IR F630
5.1 O hm s 1W
4
R33
Q 13 IR F630
8
T2
L1 2
C4 2 120pF 50V
2
1
D7
C 43 1 20pF 50V
1 N4148
D8 1 N41 48
2
22
C 48 100pF 1
NOT USED
C 30 0.005u F
10
1 /8W Q 10 M T P3 055E
1 N41 48 C 24 0.1uF
U 5A C D40 106B
21
+12V J3A 1 2 3 5 7 9 10
D5 1N 4148 R 24
U 5D
3 C6 25V 100uF
2
C4 25V 1000uF
+ 5V U11 LM 78L05 3 IN O UT G ND
R 21 22K
Q3 2 N540 1
1/8W
1
R 22 11K 1 /8W
C7 10uF 35V
C52 22uF 10V
C 10 0 .4 7uF 250V
R6 11K 1 /8 W
BR 1
R44 1.8K 1W
16 R17 3.6K 1/8W
+1 2V -in
50V +12V
R 47 7 1/6W 150
-out 5
PW 1
E LE C T R IC A LLY IS O LA T E D 1
R7 3 .3K
1/8W 6.04K 6
7
R8 1 2.1K 1 /8 W
R 30 8.45K 1/8W
18
R 26 10K
V N0 606
C 29 10nF
12
3
4 C D40 106B
+ 12V
C 51 1nF
C 44 1uF
R 28 1K 1/8W U8 LM 386 N-4 U7A LM 556C N
R 27 1/8W 68K
Q 14
U 5B 1
3
1 /8W
2200p F C 50 R 31 1 /8W 1 5K
J6
R1 1 0K 1 /8W
U1 A LM 393N 2
U6B LM 393N
1
2
C46 2200p F
+ 12V
19
Q9 Z VP 2106A
2
22 0,1/6W
24
R4 5 .62K 1 /8W
5
1 /8W
Q1 V N 0606
U 1B L M 393N
26
R49
C 15 1uF
R 41 1 /8W 15K
17
C8 1200pF
U9
+ out
R5
Q6 2N 3904
3
+12 V
4
4
C 12 1 00uF 5 0V
+12V
R48 20K
C2 0 .022uF 50V
6
C1 4 700uF 50V
+12V
Q2 VN 0606
4
1
R3 4 .7K 1W
3
28 V AC P O W ER IN PU T
7
Q5 VN 0606
C 31 0 .0 22uF 50V
R13 100K 1/8W
5
Q4 T IP -1 47G
4 2
1
3 4 1 6 2 C 38 1uF
R 32 2 0K 1 /8W
C VO L T R ST D ISC OUT T R IG THR 7 G ND V CC
R 42 1 /8W 10K
5 C 41 14
U 7B L M 556C N 11 10 13 8 12
47nF
C VO L T R ST D ISC O UT T R IG THR 14
C27 10nF Q 12 VN 0606
R 37 1/8W 1.5K
23
R 16 100K 1 /8W
25
R2 5.11K 1/8W
14
8
2
6 5
U 5C C D40 106B
1
R 12 1/8W 1K
U 5F C D40 106B
J3B
FB 1
15 J1 1 2 3
FRONT PANEL CONNECTOR
C1 9 0.1uF 50V
FB 2
13
U2 LM 294 0CT 1 IN O UT GND
+in
D3 1 N 4148
FRONT PANEL C O N N E C TO R
8
+12V
4 6 8
1N 4148
C D 40106B
2
20
D4 8
2
9
C 25 0 .47uF 100 V
8 .45K 1 /8W
R 25 5 .1 1K 1 /8 W
R43 1/8W 100K
0 .39uH
5 3
C 47 5 pF
L2
1 5uH
C 33 470pF 500V
5.1 O hm s 1W
Q7 V N0606
3
R 40 2 4.9K 1 /4W
2
C 22 0 .1u F 50V
1
6
3 C28
F O O T S W ITC H
220
C 49 470 0pF
R2 0 1.5K
1
0 .1uF 50V
R46 1/6W
11
7
D2 1 N414 8
C5
2 68pF 50V
C 17 0 .1uF 50V
FB3
C 26
1 /8W
R 15 1 /8W 680
C 11 0 .1uF 50V
9
D1 1N 4148
R 18 1.5K 1/8W
C 16 120 0pF
6
R 10 820
C 54
C9 0 .1uF 50 V
R 45 1/6W
PW2 V BSD 1
+12V
10
+ 12V
Q8 VN 0606
C18 1200pF
3
5
1Q
5
0.1uF
7
12
C3
1 6 2
1Q 1D
+12 V
U10
8
2 Vcc
+5V
+12 V
J5 H AN D P IE CE
+12V
2
GND
U4 SN 74A CT 74N 3 1 CLK
+12V
1/8W
1 /8W 680
C13 0.1uF
+5V
+12V
C D 40106B
R9 820
R 14
4
TP
U5E
C53 50V
1
8
U 12 S G -531
J2 3 2 1
3
+ in
C 36 33n F
VC C
7
9
R 36
R 35
1K 1/8W
1K 1 /8W
GND
C 32 1uF
C 37
R 34 2 .7K
10uF
1 /8W R 38 2K
27 6
2
VS
3
BYP G A IN G A IN
5 7 1 8
4
G ND
C 40 220uF
J4 1 2
SPEAKER
F rictio n L ock H dr
C 45 C 34 1uF
.1uF
R 39 10
C 39
1 /8 W
.1uF
D IS P E R S IV E E LE C T R O D E
Figure 3.2 Schematic Page 2
3-17
TEST POINT 1
TEST POINT 3 UNENERGISED
3-18
TEST POINT 3
TEST POINT 2
TEST POINT 4
Figure 3.2 Schematic Page 3 Waveforms
TEST POINT 5
TEST POINT 6
TEST POINT 7
TEST POINT 8 TEST POINT 9 CUT 1
Figure 3.2 Schematic Page 4 Waveforms
TEST POINT 9 CUT 6
3-19
TEST POINT 10 CUT 1
TEST POINT 11 CUT 6
3-20
TEST POINT 10 CUT 6
TEST POINT 12 CUT 1
Figure 3.2 Schematic Page 5
TEST POINT 11 CUT 1
TEST POINT 12 CUT 6
TEST POINT 13 COAG
TEST POINT 14 COAG
TEST POINT 13 INACTIVE
TEST POINT 14 CUT 1
TEST POINT 13 CUT
TEST POINT 14 CUT 6
Figure 3.2 Schematic Page 6 3-21
TEST POINT 16 COAG 6
TEST POINT 20 COAG 6
TEST POINT 17 COAG 1
TEST POINT 21 CUT 1
TEST POINT 20 COAG 1
TEST POINT 21 CUT 6
Figure 3.2 Schematic Page 7 3-22
TEST POINT 23 TEST 24 COAG
Figure 3.2 Schematic Page 8
TEST POINT 27
3-23
3.3 DETAILED THEORY OF OPERATION The following paragraphs provide a detailed circuit description for the PerFect TCS II (see Figure 3-2) A
B
Power Supply (1)
Step-down isolation power transformer T3 supplies approximately 28 volts RMS to bridge rectifier BR1 and filter capacitor C1. This circuit provides +40 volts DC filtered power to the high power regulator section comprised of Q4, Q6, and U6(B).
(2)
The secondary windings of transformer T3 are configured as center-tapped to provide current for the low power +12 volt regulator, U2. The +12 volt supply is used for low voltage/low power circuitry and is also used as a voltage reference in the regulatory section. An additional supply voltage of +5 volts is provided by regulator U11 and C52 for the oscillator and frequency divider circuits. High Power Regulator The high power regulator circuit consists of Q4, Q6, U6B, R5, R30, and associated components. The junction of R5 and R30 provides a fixed reference voltage of approximately +7 volts DC for the non-inverting input (pin 6) of open-collector comparator U6B. Feedback action through R8 adjusts operation so that the inverting input of U6B at pin 5 matches the reference voltage at pin 6. CUT/COAG intensity control RCONTROL is a variable potentiometer that is configured so that maximum resistance to ground occurs when the control is at the center detent position ("0" position on the front panel). Conversely, minimum resistance is obtained when intensity knob is either at full left (COAG) or full right (CUT) positions. Integrated circuit U6B switches current source transistor Q6 off when the output voltage at Q4 collector is greater than required, thereby reducing conductivity of pass transistor Q4. Conversely, U6B switches current source transistor Q6 on when the output voltage is lower than required, increasing the conductivity of Q4 in order in increase the output voltage. With the current and voltage at the CUT/COAG intensity control calculated for maximum and minimum resistance, a maximum stabilized output voltage of +25 volts DC is possible at the drain of Q4, and a minimum stabilized voltage of + 18 volts DC will be maintained.
3-24
Transistor Q3 is normally ON to provide keying voltage at the R21 and R22 junction. If regulator transistor Q4 should become shorted, the power output will be higher than expected. To prevent this undesirable condition, transistor Q3 will lose forward bias and keying voltage will not be available due to a lack of Q3 collector current in R21 and R22. This regulator stabilizes the RF output power against line voltage variations and provides variable output power by use of the CUT/COAG intensity control, RCONTROL. C
Modulator Integrated circuit U1B is a comparator with an open-collector transistor output. The output switches from a low resistance to a high resistance state when the + (non-inverting) input becomes more positive than the - (inverting) input. This occurs when CUT/COAG intensity control RCONTROL is moved away from the center position towards the left (COAG) position. When U1B goes to a high resistance state, Schmitt Trigger U5F which is configured as an astable multivibrator, provides a pulsed output (at pin 12) with a time constant determined by R13, R16, C2, and C31. (1)
Cut Mode When CUT/COAG intensity control RCONTROL is placed in the CUT region, the output of U1B at pin 7 goes to a logic low, discharging capacitors C2 and C31. When the discharging voltage at capacitor C31 reaches the low level trip point input to U5F, the output at pin 12 goes to a logic high. Astable multivibrator U5F is disabled and with diode D3 back-biased while in the Cut Mode, no modulation (i.e. Coag) is possible (refer to the keying circuit description for more details).
(2)
Coag Mode When CUT/COAG intensity control RCONTROL is in the COAG region, the output of U1B goes to a high resistance state, permitting the charging of capacitors C2 and C31 with the current from U5F via R16 and R13. When the charging voltage reaches the high level trip point input to U5F, the output of U5F goes to a logic low state. When this occurs, capacitors C2 and C31 are discharged through resistors R16 and R13. When the voltage at capacitor C31 reaches the low level trip point input to U5F, the output of U5F goes to a logic high level. This pulsed output will continue to occur as long as the CUT/COAG intensity control is in the COAG region (refer to the keying circuit description for further details).
3-25
Comparator U1B is used to detect which mode CUT/COAG intensity control RCONTROL is in. This is performed by comparing the relative polarity of the input at pin 5 with the input at pin 6. Diode D3 prevents a logic high at U5F pin 12 from switching on keying transistor Q10 and makes U5F an active-low output function. Since the oscillating action at U5F pin 12 provides both logic high and low levels when the CUT/COAG intensity control is in the COAG region, the modulating frequency will be impressed on the gate of keying transistor Q10. D
Keying Circuit Driver transistors Q7 and Q8 are enabled when their common sources are grounded by Q10 switching on. Q10 is the keying transistor and is operated from the gate formed by diodes D3, D4, D5, and D6. Transistor Q10 is switched ON when all four diodes are non-conducting. If any one diode is in a conductive state, Q10 is switched OFF. There are two possible keying modes of operation. The first is with CUT/COAG intensity control RCONTROL in the CUT region. The second keying condition is with the control in the COAG region. The keying of each mode is controlled by activation of the footswitch. Comparator U6A (pin 1) serves to disable keying when the control is rotated to the "0" marking when in Cut or Coag Mode. U6A (pin 1) goes low when the control is positioned at the "0" marking and diverts keying voltage from Q10 gate. This action makes the R.F. output zero when the control is in this region. When the control is at a setting of "1" or higher, U6 (pin 1) goes to an open-collector condition and D6 cannot divert keying voltage enabling CUT or COAG. (1)
Cut Mode When CUT/COAG intensity control RCONTROL is in the CUT region, modulator U5F is disabled and its output is at logic high, which back-biases D3. No modulation is possible in the CUT mode. With the footswitch not activated, current does not flow through the LED input of optical isolator U10. The inputs to U5A are then at a logic high level (via pull-up resistor R26). This drives the output of U5A to a low level. Diode D5 diversion of the keying voltage dominates Q10 gate. No keying is possible, even though D6 is back-biased and D3 is back-biased when the control is in the CUT position. When the footswitch is activated, current flows through the LED input of U10. A ground potential is then placed at the
3-26
input of U5A through the optical isolator, U10, driving the output of U5A to a logic high. This logic high voltage backbiases D5, removing the diversion of keying voltage from the gate of Q10. Transistor Q10 is now ON and Q7 and Q8 driver current can flow to produce excitation for CUT MODE R.F. output. (2)
Coag Mode When CUT/COAG intensity control RCONTROL is in the COAG position and the footswitch is pressed, D5 is back-biased while D3 is alternating ON/OFF with the modulation frequency of U5F. Q10 switches LOW/HIGH at the astable multivibrator rate, thus modulating driver transistors Q7 and Q8 to produce excitation for COAG MODE R.F. output.
E
Oscillator/Driver/Output Stage Crystal oscillator, U12, generates a digital 5V signal at 7.3728 MHz applied to the clock input of U4. Dual 'D' type flip-flop U4 is configured as a binary divider, resulting in a 3.68 MHz output frequency. The two phases of the 3.68 MHz output of the divider are buffered by the two sections of U3. This signal is constantly present at driver gates Q7 and Q8, however, driver current cannot flow until the common sources are grounded by keying transistor Q10. Both the driver and output stages operate as class C, push-pull circuits. Output current flows only when the driver is enabled by footswitch activation. Output transformer T2 provides impedance matching to the handpiece output circuit components, including the handpiece cable capacitance.
F
Indicators The PerFect TCS II incorporates visual and audible indicators. The visual indicators are a green “POWER” LED controlled by R37. It is lighted anytime +12VDC is available which is when AC power is on. A yellow “CUT” LED indicator is controlled by U1A which senses cut mode and drives the Q2 switch through the U5B inverter and by Q10 which gates output power. The yellow LED is lighted when cut mode output is active. A blue “COAG” LED indicator is controlled by U1A which senses coagulate mode and drives the Q1 switch and by Q10 which gates output power. The blue LED is lighted when coagulate mode is active. A red “ALARM” LED indicator will light if the dispersive electrode is not connected or if it is defective. The red LED is driven by Q5 which is controlled by the U9 optical
3-27
isolator through the U5C inverter. The U9 optical isolator senses continuity in the dispersive electrode circuit. An audible indicator generates a 400Hz tone when the footswitch is pressed. An alarm tone will sound if the dispersive electrode is not connected or if it is defective. The tone signal is generated by U7B and amplified by speaker driver U8. When an alarm signal is required, U7A causes the tone to warble. G
Dispersive Electrode Interlock The dispersive electrode integrity is tested by running a small current through it and verifying continuity. An isolated power supply PW1 generates 5VDC which produces a current through the dispersive electrode and through the LED of optical isolator U9. When U9 fails to sense the current through the dispersive electrode, inverter U5C enables the red LED. It also switches Q14 off enabling U7A to generate the frequency switching signal to U7B through Q12 and C41. This results in a warbling tone from U7B.
3.4 TEST PROCEDURES The following paragraphs define the test equipment and procedures required to maintain the PerFect TCS II. A
Test Equipment Required (1) (2)
True RMS Multimeter, Fluke model 177 or equivalent.
(3)
Thermocouple RF Ammeter, Simpson model 1339 or equivalent, 0 to 500 mA, +/ - 2% full scale accuracy. (This is the preferred factory instrument for measurements pertaining to output power. An oscilloscope may be used as an alternative if an RF Ammeter is not available. )
(4)
600 Ohm (100W) ±5% Non-Inductive Load, Dale NHL-100-06N or equivalent.
(5)
Variac, 240V, 3.5 A, Staco 3PN1020 or similar means to produce 90 to 264VAC, 50 and 60Hz power at 200W or greater.
(6)
HiPot Tester, Biddle type 230415 or equal.
(7)
Leakage Current Tester Arrangement, see Figure 3.9.
(8)
3-28
Oscilloscope, Tektronix Model TDS1001B or equivalent with 100X attenuator probe.
Ground Bond Tester (A properly programmed comprehensive safety analyzer can replace items (6), (7) and (8).)
B
Alarm Test (1)
Connect unit under test with attached footswitch, output cable, dispersive electrode and line cord as shown in Figure 3.3.
(2)
Set line input voltage to the nominal value of AC appropriate for the model being tested.
(3)
Switch the power switch to on (“|”). Verify the green POWER indicator illuminates.
(4)
With the output control knob set to “0” press the footswitch and adjust the sound level by adjusting R38 to read 4.5Vp-p across the speaker terminals on J4.
(5)
Disconnect the Dispersive Electrode. Verify the red ALARM indicator illuminates.
(6)
Connect the 600 Ohm load to the output. With the power control set at “0”, press the footswitch. Verify the unit emits a warbling alarm sound.
(7)
With the power control set at full CUT “6”, press the footswitch. Verify that in addition to the red indicator and warbling sound the RF output is less than 10mW into a 600 Ohm non-inductive load.
(8)
Repeat test (6) with the power control set at full COAG “6”. Disconnect the 600 Ohm load. Reconnect the Dispersive Electrode.
C
Unloaded Output Test (1)
Connect unit under test with attached footswitch, output cable, Dispersive Electrode and line cord as shown in Figure 3.3.
(2)
Set line input voltage to the nominal value of AC appropriate for the model being tested.
(3)
Turn on power to the unit. Verify the green POWER indicator illuminates.
(4)
With the power control set at “CUT 2”, press the footswitch momentarily and verify yellow active indicator illuminates and a 400 Hz tone is produced. The blue indicator shall not illuminate.
(5)
Set CUT/COAG intensity control to full right position (CUT position).
(6)
Press the footswitch and verify the Cut Mode waveform is in accordance with Figure 3.4.
(7)
Set CUT/COAG intensity control to full left position (COAG position).
(8)
Press footswitch and verify Coag Mode waveform is in accordance with Figure 3.5 and the blue active indicator is 3-29
illuminated and a 400 Hz tone is produced. The yellow indicator shall not illuminate.
3-30
(9)
While pressing footswitch, slowly move CUT/COAG intensity control from full left COAG “6" position to COAG "1" position and verify voltage level of COAG Mode waveform gradually decreases to 575 ±100 volts p-p.
(10)
While pressing footswitch, slowly move CUT/COAG intensity control from center detent position to full right position (CUT) and verify voltage level of CUT Mode waveform gradually increases to 770 ±120 volts p-p.
D
Tuning Adjustment (1)
Connect unit under test as shown in Figure 3.6. Ensure line voltage is set to the nominal AC value appropriate for the model being tested. Be sure the oscilloscope probe is properly compensated to obtain correct readings. Apply power.
(2)
Set CUT/COAG intensity control to full right position (CUT position).
(3)
Press footswitch and verify that oscilloscope reading is 513 ±25 volts p-p or that the ammeter reading is 303 ±13 mA.
(4)
If the reading is out of tolerance, adjust ferrite tuning screw in L2 with a non-metallic tool to obtain the required reading.
E
Loaded Output Test (1)
Connect unit under test as shown in Figure 3.6. Ensure line voltage is set to the nominal AC value appropriate to the model being tested. Be sure the oscilloscope probe is properly compensated to obtain correct readings.
(2)
Set CUT/COAG intensity control to full right position (CUT position).
(3)
Press footswitch and verify that oscilloscope reading is 514 ±23 volts p-p.
(4)
Repeat step (3) with line voltage set to 90% of nominal value.
(5)
Repeat step (3) with line voltage set to 110% of nominal value.
(6)
Set line voltage to nominal AC value.
(7)
Set CUT/COAG intensity control to full left position (COAG position).
(8)
Measuring the output power in the COAG mode with an oscilloscope is more complicated because the voltage across the load resistor is no longer directly indicative of the power. The simple continuous power obtained from P = E2/R must be multiplied by the measured duty cycle of the signal [ratio of ON/(ON+OFF)], yielding the actual modulated signal power in the load resistor. Refer to Figure 3.5 for a representation of the COAG modulated signal.
(9)
Press footswitch and verify that the load resistor p-p voltage measured with an oscilloscope is 532 ±27 volts p-p and that the duty cycle is 0.5 ±0.1.
(10)
Repeat step (8) with line voltage set to 90% of nominal value.
(11)
Repeat step (8) with line voltage set to 110% of nominal value. 3-31
(12)
Set line voltage to the nominal AC value.
(13)
Set CUT/COAG intensity control to minimum CUT mode position ("1"). (Adjust slightly higher if necessary to activate output.)
(14)
Press footswitch and verify that oscilloscope reading is 367 ±19 volts p-p.
(15)
Repeat step (13) with line voltage set to 90% of nominal value.
(16)
Repeat step (13) with line voltage set to 110% of nominal value.
(17)
Set CUT/COAG intensity control to "0" position.
(18) F
Press footswitch and verify there is no output indicated by the oscilloscope but the 400 Hz audio tone is produced. Dielectric Voltage Withstand Tests (1) Connect unit under test as shown in Figure 3.7. (2) Place power switch in ON position (“|” position).
WARNING! Stay clear of the unit and all connecting cables while voltage is applied during this test!
3-32
(3) Set HiPot tester for an output of 1776 volts RMS for a period of one (1) second and verify a breakdown does not occur. (4) Connect unit under test as shown in Figure 3.8 (ensure POWER switch is in on position). (5) Set HiPot tester for an output of 3000 volts RMS for a period of one (1) second and verify a breakdown does not occur.
3-33
G
Ground Leakage Test (1)
Connect unit under test as shown in Figure 3.9 (ensure switches S3 and S1 are in the open position. switch S2 is in the A position. and unit under test line cord is not mated with power receptacle).
(2) (3)
Set input voltage to nominal AC value +10%. Ensure unit under test POWER switch is in the on position (do not activate the unit for this test.
(4)
Connect unit under test line cord plug to power receptacle.
(5)
Measure leakage voltage by placing voltmeter probe on metal contact of unit under test (such as outer shell of handpiece connector).
(6)
Convert measured leakage voltage to leakage current using the following formula:
(7)
Leakage Current = Leakage Voltage /1000
(8)
Calculated leakage current should not exceed 1000 µA (0.001A).
(9)
Repeat steps (5) and (6) for each of the switch settings below (Note maximum allowable leakage current for each of the settings):
SWITCH SETTINGS S3 S2 S1
3-34
LEAKAGE CURRENT (Maximum)
open
B
open
1000 uA
open
B
closed
500 uA
open
A
closed
500 uA
WARNING Before performing the following test, disconnect unit from power supply.
H
Ground Continuity Test (1)
Set Ground Continuity Tester to 25A, 10 seconds and 0.1 Ohm upper limit.
(2)
Connect one lead of meter to ground pin of the IEC 320 power connector on the rear of the unit.
(3)
Connect second lead of meter to a ground contact on the unit under test (such as outer shell of handpiece connector).
(4)
Activate the Ground Bond Tester and verify a reading of no more than 0.1 Ohm.
(5)
Repeat the test connecting to the IEC connector ground pin and to the bushing of the potentiometer. (Do not connect to the potentiometer shaft.)
WARNING Before servicing is performed, disconnect unit from power supply.
3.5 TROUBLESHOOTING. Troubleshooting techniques for the PerFect TCS II are provided in Table 3-1. Repairs should be performed only by qualified personnel. Table 3-1. Troubleshooting Chart SYMPTOM No Output - POWER and ACTIVE indicators do not illuminate. No Output - POWER indicator illuminates, ACTIVE indicator does not illuminate. No Output - POWER indicator illuminates, ACTIVE indicator illuminates, normal tone. No Output - Power indicator illuminates, ALARM indicator illuminates, warbling tone.
PROBABLE CAUSE Fuse(s) F1 and/or F2 blown (check for short circuit conditions that may have caused failure). PC Board or Footswitch PC Board or Handpiece Cable Dispersive Electrode not connected or defective. Connector assembly
3-35
3.6 DISASSEMBLY. Disassemble the PerFect TCS II in accordance with Figure 3-10 as follows: A
Remove the intensity control knob (1) by gently pulling the knob away from the unit.
B
Remove the four screws (2) located at the bottom housing (3).
C
Gently pull the top housing (4) away from the bottom housing.
D
Disconnect wire harness connector (5), from circuit board connector (6) by gently pulling (5) away from circuit board.
E
Disconnect wire harness connector (12) from circuit board connector (10) by gently pulling (12) away from circuit board.
F
Disconnect wire harness connector (13) from circuit board connector (11) by gently pulling (13) away from circuit board.
G
Remove the three screws (7), lock washers (8) that mount the chassis (9) to the bottom housing and ground wire (17) that connects the potentiometer to the chassis.
H
Gently remove the chassis with footswitch assembly (16) from the bottom housing.
I
Disconnect wires (15) from receptacle switch (14).
3.7 ASSEMBLY. Assemble the PerFect TCS II in accordance with Figure 3-10 as follows:
3-36
A
Attach wires (15) to receptacle switch (14).
B
Mount chassis (9) with footswitch assembly (16) to bottom housing (3) using the three screws (7), lock washers (8) and ground wire (17) that were removed in step (G) of the DISASSEMBLY procedure.
C
Attach wire harness connector (13) to circuit board connector (11).
D
Attach wire harness connector (12) to circuit board connector (10).
E
Attach wire harness connector (5) to circuit board connector (6).
F
Mount the top housing (4) to the bottom housing (3) using the four screws (2) that were removed in step (B) of the DISASSEMBLY procedure.
G
Attach the intensity control knob (1).
3-37
SECTION 4 4. PARTS List
4.1 GENERAL This section contains an illustrated parts breakdown of the PerFect TCS II (Figure 4.1)
4.2 PARTS LISTS The Parts List (Table 4.1 through Table 4.3) includes the following information: A
Index Number The “Index No.” column provides a cross reference between the parts list and the illustration. The index numbers correspond to those numbers on the associated illustration.
B
Part Number The “Part No.” column contains the Coltene/Whaledent part number.
C
Description The “Description” column lists the name and descriptive information for each part and component.
D
Quantity The “Qty.” column indicates the quantity of the part required per assembly.
4.3 OBTAINING PARTS Parts may be ordered directly from Coltene/Whaledent, Inc. 235 Ascot Parkway, Cuyahoga Falls, OH, 44223, USA. Tel: +1 330 916 8800
4-38
4-39
Table 4-1. Parts List – PerFect TCS II Main Assemblies 28099-01 (230), 28099-02 (115V), 28099-03 (100V), 28099-04 (240V)
INDEX NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14
15 16 17 18 19 20 21 22 23 24 25 26
4-40
PART NO. 28101 28101-01 (240V) 28100-01 (230V/240V) 28100-02 (115V) 28100-03 (100V) 10099 10099-01 (240V) 05723 04515 21545 21546 21535 03160 02368-05 02369-04 02222-05 81592 80309-251 (230V) 80309-253 (115V) 80309-252 (100V) 81593 (230/240V) 81671-08 (115/100V) 81792 (115/100V) 81832 (115/100V) 05885-01 21205 21452 03015 28191 28192 21106 00286 2670674932 26806049232 02347-02
DESCRIPTION
QTY
COVER ASSY
1
CHASSIS ASSY
1
HOUSING BOTTOM
1
INTENSITY KNOB SPRING SPEAKER PHONE JACK, ¼’, ENCLOSED RECEPTACLE IEC W/SWITCH FEET, RUBBER SCREW #4-40 X 3/8 SCREW #6 X 5/16 P.H. PHILLIPS WASHER #6 SPLIT LOCK LABEL, GROUND
1 1 1 1 1 4 4 3 3 1
DECAL LABEL
1
LABEL, CAUTION
1
TAPE HOUSING, 2 POSITION HOUSING, 2 POSITION RTV CABLE ASSY, 2 CONDUCTOR, BLK FOOTSWITCH ASSEMBLY HOUSING, 3 POSITION TIE-WRAP JUMPER, RED, 6.7” JUMPER, BLACK, 6.9” ADHESIVE
1 1 1 OZ 1 1 1 1 1 1 OZ
Table 4-2. Parts List – PerFect TCS II Cover Assembly 28101, 28101-01 (240V)
INDEX NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
PART NO. 10100 10100-01 (240V) 21533 05734-05 21550 21551 21552 21553 21648 21643 21422 28193 28194 22020750750 2480503411 2220503411 2310503411
DESCRIPTION
QTY
COVER
1
POTENTIOMETER LENS, LED CLEAR LED, SUPER RED LED, ULTRA EMERALD GREEN LED, SUPER BLUE LED, SUPER YELLOW SHRINK HOUSING ASSY, DBL ROW RECEPTACLE, SNAP-IN LED HOLDER ASSEMBLY LED HOLDER ASSEMBLY JUMPER GREEN/YELLOW 7.5” JUMPER LIGHT BLUE 5.0” JUMPER WHITE 5.0” JUMPER YELLOW 5.0”
1 4 1 1 1 1 1” 1 1 2 2 1 1 1 1
4-41
36
4-42
37
Table 4-3. Parts List – PerFect TCS II Chassis Assembly 28100-01 (230/240V), 28100-02 (115V), 28100-03 (100V)
INDEX PART NO. NO. 1 28087 2 21590 21642-01 (230/240V) 3 21642-02 (115/100V) 4 21646 21216 (230/240V) 5 21102 (115V) 21651 (100V) 21109-20 (230/240V) 6 21109-25 (115/100V) 7 21644 8 21543 9 05728 10 05795 11 03632-02 12 02368-03 13 02369-02 14 02369-04 15 04077-07 16 02703-02 17 02223-06 18 02223-01 19 02222-05 20 02222-01 21 01031 22 03630 23 21682 24 02702-07 25 02369-03 26 2650851010 27 2660901010 28 2300451110 29 2340501110 30 2340201010 31 2350651110 32 2210751012 33 2190751012 34 2020901226 35 05885-02 36 05894 37 05895
DESCRIPTION
QTY
P.C.B. ASSY STRAIN RELIEF
1 1
CHASSIS
1
CENTERING RING
1
TRANSFORMER, POWER
1
FUSE 1.0A 250V FUSE 2.0A 250V FUSE HOLDER HEATSINK CLIP ISOLATING PAD LARGE INSOLATING PAD CABLE CLAMP SCREW PH, PHIL #4-40UNC X 1/4, SST SCREW PH, PHIL #6-32UNC X 3/16, SST SCREW PH, PHIL #6-32UNC X 5/16, SST SCREW FL, PHIL #8-32UNC X 3/8, SST WASHER #4, TOOTH LOCK, SST WASHER #6, TYPE B, SST WASHER #8,TYPE B, SST WASHER #6, SPLIT LOCK, SST WASHER #8, SPLIT LOCK, SST HEX NUT #8, SMALL PATTERN, SST GROMMET HOLDING PLATE SCREW #6-32 X 1/2 SST SCREW #6-32 X 1/4 SST JUMPER, RED, 8.5” JUMPER, YELLOW, 9” JUMPER, ORANGE, 4.5” JUMPER, VIOLET, 5” JUMPER, VIOLET, 2” JUMPER, GRAY, 6.5” JUMPER, BLUE, 7.5” JUMPER, BROWN, 7.5” JUMPER, YELLOW/GREEN, 9” TAPE HEX NUT FOR BNC CONNECTOR LOCKWASHER FOR BNC CONNECTOR
2 2 2 3 3 1 1 4 1 1 4 4 1 4 2 4 4 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 4-43
TABLE 44-4: Recommended Spare Parts and Assemblies Spare
DWG PART NUMBER INDEX
QT DESCRIPTION Y.
Fig. 4-1 1
2
1
28101 28101-01 (240V)
1 COVER ASSY
3
10099 10099-01 (240V)
1 HOUSING BOTTOM
10096 3
4 5
05723 04515
KNOB ASSEMBLY 1 1
28170 4
6 17 24 25
21545 21205 2670674932 2680604932
SPEAKER ASSEMBLY 1 1 1 1
28206 (Fig4.1)
5
21 (Fig4.3)
2 (Fig4.1)
22 (Fig4.1)
23
28192
1
FOOTSWITCH W / CRIMPED RECEPTACLES ON CABLE
21590
1
STRAIN RELIEF
21106
1
HOUSING, CONNECTOR
00286
1
TIE-WRAP
6
7 18 20
21546 21452 28191
7
8
21535
DISPERSIVE ELECTRODE CONNECTOR ASSEMBLY 1 1 1
4-44
03160
PHONE JACK, ¼’, ENCLOSED HOUSING, 2 POSITION CABLE ASSY, 2 CONDUCTOR, BLK
RECEPTACLE IEC W/SWITCH
10098 9
SPEAKER HOUSING, 2 POSITION JUMPER, RED, 6.7” JUMPER, BLACK, 6”
FOOTSWITCH ASSEMBLY
28171
8
INTENSITY KNOB SPRING
FEET, RUBBER, QUANTITY OF 4 4
RUBBER FOOT
Fig. 4-3 28172
9 1 9 10
28087 05728 05795
PRINTED CIRCUIT BOARD ASSEMBLY 1 3 1
P.C.B. ASSY ISOLATING PAD LARGE INSULATING PAD
10
TRANSFORMER, POWER - SELECT CORRECT VOLTAGE 28176-01 5 26 27 28 29 30 31
21216 (230/240V) 2650851010 2660901010 2300451110 2340501110 2340201010 2350651110
TRANSFORMER ASSEMBLY, 230V 1 1 1 1 1 1 1
28176-02 5 26 27 28 29 30 31
21102 (115V) 2650851010 2660901010 2300451110 2340501110 2340201010 2350651110
TRANSFORMER ASSEMBLY, 115V 1 1 1 1 1 1 1
28176-03 5 26 27 28 29 30 31
21651 (100V) 2650851010 2660901010 2300451110 2340501110 2340201010 2350651110
TRANSFORMER 230/240v JUMPER, RED, 8.5” JUMPER, YELLOW, 9” JUMPER, ORANGE, 4.5” JUMPER, VIOLET, 5” JUMPER, VIOLET, 2” JUMPER, GRAY, 6.5”
TRANSFORMER, 115v JUMPER, RED, 8.5” JUMPER, YELLOW, 9” JUMPER, ORANGE, 4.5” JUMPER, VIOLET, 5” JUMPER, VIOLET, 2” JUMPER, GRAY, 6.5”
TRANSFORMER ASSEMBLY, 100V 1 1 1 1 1 1 1
TRANSFORMER, 100V JUMPER, RED, 8.5” JUMPER, YELLOW, 9” JUMPER, ORANGE, 4.5” JUMPER, VIOLET, 5” JUMPER, VIOLET, 2” JUMPER, GRAY, 6.5”
4-45
11
FUSES – SELECT CORRECT VALUE
FUSE 2.0A 250V - QUANTITY OF 2 for 100/115V Units
28173 6
21109-25 (115/100V)
2
FUSE 1.0A 250V - QUANTITY OF 2 for 230/240V Units
28174 6
2
21109-20 (230/240V)
28177 12
13 14
7 36 37
2 1 1
28178 21543
Fig. 4-1
10097
10 11 12
FUSE 1.0A 250V
FUSE HOLDER - QUANTITY OF 2
21644 2210751012 2190751012
8
FUSE 2.0A 250V
FUSE HOLDER JUMPER, BLUE, 7.5” (On one fuse holder) JUMPER, BROWN, 7.5” (On the other fuse holder)
HEATSINK CLIP - QUANTITY OF 3 3
HEATSINK CLIP
HARDWARE ASSORTMENT
02368-05 02369-04 02222-05
4 3 3
SCREW #4-40 X 3/8 SCREW #6 X 5/16 P.H. PHILLIPS WASHER #6 SPLIT LOCK
21646 03632-02 02368-03 02369-02 02369-04 04077-07 02703-02 02223-06 02223-01 02222-05 02222-01 01031 03630 21682 02702-07 02369-03
1 1 4 1 1 4 4 1 4 2 4 4 1 1 1 2
CENTERING RING CABLE CLAMP SCREW PH, PHIL #4-40UNC X 1/4, SST SCREW PH, PHIL #6-32UNC X 3/16, SST SCREW PH, PHIL #6-32UNC X 5/16, SST SCREW FL, PHIL #8-32UNC X 3/8, SST WASHER #4, TOOTH LOCK, SST WASHER #6, TYPE B, SST WASHER #8,TYPE B, SST WASHER #6, SPLIT LOCK, SST WASHER #8, SPLIT LOCK, SST HEX NUT #8, SMALL PATTERN, SST GROMMET HOLDING PLATE SCREW #6-32UNC X 1/2 SST SCREW #6-32UNC X 1/4 SST
15
S6008CE
1
16
S213
Fig. 4-3 4 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
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1
PerFect TCS II Cord Assembly Dispersive Electrode & Cable Assembly, PerFect TCS II
Coltène/Whaledent Inc. 235 Ascot Parkway Cuyahoga Falls, OH 44223 / USA Tel. USA & Canada 1 800 221 3046 +1 330 916 8800 Fax +1 330 916 7077
[email protected]
Coltène/Whaledent AG Feldwiesenstrasse 20 9450 Altstätten / Switzerland Tel. +41 (0) 71 757 53 00 Fax +41 (0) 71 757 53 01
[email protected]
Authorized EU Representative: Coltène/Whaledent GmbH + Co. KG Raiffeisenstrasse 30 89129 Langenau / Germany Tel. +49 (0) 7345 805 0 Fax +49 (0) 7345 805 201
[email protected]
Coltène/Whaledent S.a.r.l. 19 Boulevard Alexandre Oyon 72058 Le Mans Cedex 2 / France Tel. +33 (0)2 43 39 30 30 Fax +33 (0) 2 43 39 30 40
[email protected]
Coltène/Whaledent Ltd. The President Suite C, Kendal House Victoria Way, Burgess Hill West Sussex, RH15 9NF / UK Tel. +44 (0)1444 23 5486 Fax +44 (0) 1444 87 0640
[email protected]
Coltène/Whaledent website: http://www.coltenewhaledent.com
This product complies with MDD/93/42/EEC
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