Operations manual for BROMMA TELESCOPIC SPREADER TYPE: EH5U General assembly drawing No: 1008900 Serial number: 8634 SWL: 41 tonne Customer: Liebherr Date of shipping: 2006
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Warning! This Operations manual is intended as a guide to the use and maintenance of Bromma spreaders.
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READ AND UNDERSTAND THE MANUAL BEFORE THE SPREADER IS PLACED INTO OPERATION!
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Bromma Conquip AB or it’s affiliated - companies (to the extent permitted by law) accept no liability for loss or damage suffered as a result of the use of this manual.
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If in doubt always refer to the original equipment manufacturer.
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Refer at all time to the ”Safety precautions” under section 5!
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DO NOT exeed the Safe Working Load (SWL) of the spreader bar. The Safe Working Load is found on the nameplate that is permanently affixed to the side frame of the spreader.
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Table of contents 1 • INTRODUCTION 2 • SPREADER DATA SHEET 3 • TECHNICAL DESCRIPTION SPREADER Functional description Design calculations Safety features In-plant testing 4 • TESTING RECORDS AND CERTIFICATE 5 • SAFETY PRECAUTIONS 6 • START-UP PROCEDURES 7 • MAINTENANCE PROCEDURES Maintenance instructions Periodic maintenance procedure Lubrication instructions Instructions for adjustment and repairs of major items 8 • SPARE PARTS AND SERVICE Spare parts list by major groups How to order spare parts and/or service 9 • HYDRAULIC CIRCUIT DIAGRAMS 10 • ELECTRICAL WIRING DIAGRAMS 11 • FAULT FINDING DIAGNOSTICS Hydraulic system Electrical system 12 • APPENDICES Units and conversion tables Hydraulic symbols Electrical symbols
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1 • Introduction
BROMMA Conquip has since 1967 been the leading manufacturer of telescopic container handling spreaders. A great number of BROMMA spreaders are in service today in ports and terminals around the world. A complete range of fixed length and telescopic spreaders are available, and each one provides high handling efficiency, excellent reliability, ease of maintenance and repair. This Operation Manual describes the many features of the BROMMA spreader. It will guide you in: • • • • •
Maintenance. Repairs. Trouble-shooting. Service. Spare parts.
In the event You should need additional information or support, our sales and/or technical staff will be pleased to assist you.
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Bromma Conquip
2. Spreader - Datasheet Type
EH5U
Art.nr:
1008900
Container Range
20’- 40’
Capacity Lifting capacity (evenly loaded) Lifting capacity (10% gravity point off set) Lifting lug capacity (end beam) Lifting lug capacity (main beam)
41 tonne 41 tonne 4 x 10 tonne 4 x 10 tonne
Operating Movements Telescoping 20’ to 40’ or 40’ to 20’ Twistlock rotation locking or unlocking 90o
30 s 1,5 s
Electrical Equipment Power voltage Frequency Control voltage Control valve Total power consumption Electrical protection
400 V AC 50 Hz 230 V AC 24 V DC 12,9 kW IP 55
Hydraulic Equipment Ambient temperature Working pressure of pump
50ºC 100 bar
Flow Pump flow setting Shock valve setting
2 x 13 l / min 140 bar
Tank Volume
2 x 50 l
Filter Pressure line
10 µm
Corrosion protection All surfaces are grit blasted ZInc rich epoxy primer Epoxy Polyurethane Min. coating thickness, total
SA 2.5 50 µm 70 µm 2 x 40 µm 200 µm
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3 • Technical description Functional description Bromma telescopic spreader EH5 (EH12 & EH170) are fabricated as all welded, high quality steel, construction. Two pairs of telescopic beams slide in the centre main frame construction. The telescopic beams are joined together at the ends by end beams, which house the twistlocks, flipper arms and hydraulic valves. The spreader has an inbuilt under clearance of 185 mm. This enables hatchcovers and containers with protrusions up to 185 mm to be handled. If larger clearances are required then overweight extension legs need to be fitted. The spreader is optionally fitted with one set of lifting lugs. Mostly, they are placed at each corner of the gable end. In case the spreader is provided with this device, it can be used for handling of badly damaged containers or noncontainerised cargo. Use only approved slings and shackles. Where the telescopic arms slide in the mainframe they are supported by a number of low friction slides plates, one at each corner of the mainframe (total 4) and on the top and bottom at the end on each telescopic arm (total 8). Sufficient clearance is provided between the slide plates and the structure to allow the beams to flex, enabling distorted containers to be handled. The spreader function (i.e. twistlocks, flippers, telescoping) is operated from the driver’s controls in the crane cab. TELESCOPIC SYSTEM The telescoping system is driven by means of an electric motor and reduction gearbox connected to an endless chain. This chain is titted with stacks of spring washers that work as chock absorbers where the chain attaches to the tension rods.. These tension rods are connected to the end beam. The springs allow for changes in the length of the spreader up to plus or minus 7 mm . The springs do not only act as shock absorbers; they also provide a floating possibility for the twistlocks to handle distorted containers. This "floating" action also eliminates the need for corner guide rollers. In the event of a power failure the telescoping motion can be handcranked. The positioning system works with proximity switches for positioning the spreader in the 20', 30' and 40' positions. This system enables the positioning of the twistlocks with an accuracy of plus or minus 3 mm (less than 1/8"). The drive motor incorporates an electric brake that is spring applied and takes electrical power to release.
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This brake not only controls the accuracy in stopping the expansion and retraction but also prevents changes from occurring in the spreader length during use. TOWER The main frame of the spreader is connected to the crane through a sliding tower assembly. This enables the centre of gravity lifting point to be moved a maximum of 1,2 meters toward each end of the spreader. This means that unevenly loaded containers can be picked up horizontally, which is specially important when loading or unloading in the guides in the ship´s cells. After unlocking an unevenly loaded container, the sliding tower assembly automatically returns to the central position FLIPPERS Flat gather guides, commonly called flippers, are fitted to each end beam of the spreader. They are of strong construction and are driven by a powerful hydraulic motor, which enables easy and fast location of the spreader onto the containers. The flipper gather is 155 mm and has a gathering torque of 1200 Nm. The flipper arms are always under pressure and each arm has a shock relief valve, which opens at a pre-set pressure of 45 bar above the normal working pressure. As soon as the shock load ends the flipper returns to the vertical position. Each flipper is controlled by its own solenoid valve and shock relief valve. The flippers work in pairs along the length of the spreader, individually at the gable ends, or all together. The speed of the flipper is approximately 180° in 6 seconds and is controlled by an orifice plug in the pipe connection to the motor. TWISTLOCK Four twistlocks for single container spreader are located in the corners of the spreader to engage and lift the container. A hydraulic cylinder rotates the twistlock and two sensors indicate the position of the twistlock, Locked or Unlocked. A landing pin safety system is provided to assure that the spreader is properly landed on the container before rotating the twistlocks. A spring loaded landing pin near each twistlock is pushed up into the twistlock housing when the spreader is landed on the container. When the spreader is properly landed on a container, the landing pin will activate a proximity switch. Only when all the corners of the spreader are landed, can the twistlocks be turned. At the same time, the blockading key is moved high enough so the blockading stop on the twistlock lever arm passes underneath it. If the spreader is not properly landed the proximity switch will not be activated and the ________________________________________________________________________________________________________ 2 of 3 BROMMA CONQUIP AB 03 08 ENG. rev. x
blockading key will get in the way of the blocking stop. This will stop the twistlocks from turning. SIGNAL LIGHT Near each end of the spreader mainframe there is a set of three signals light, one green, one red, one white, which can be clearly seen from the crane cabin. The green and red lights indicate if corresponding twistlocks are unlocked or locked respectively. The white light indicates when the spreader is properly "landed", and the twistlocks are correctly engaged in the container corner castings. HYDRAULIC UNITS The hydraulic units are protected inside each end beam. The unit consists of a built-in tank, variable displacement piston pump, motor valves and filter. The filter cap is fitted with a pressure relief valve plus or minus 0,14 bar to allow expansion and contraction of air inside the tank. The hydraulic components used are designed to work at over 200 bar but normal working pressure is 100 bar. The hydraulic valves are solenoid operated and can be tested by hand operating. MAIN ELECTRICAL CABINET The main electrical cabinet is mounted on heavy-duty rubber shock absorbers and is well protected being placed on the tower. Relays, transformers, circuit breakers, timers, hour counters and sockets are mounted in this cabinet. The PLC is also placed on the tower. A junction box including motor protectors is placed inside the main frame.
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• Design calculations The spreader structure is designed according to DIN15018 and to the following loading group which represents a container handling crane.
• •
HOISTING GROUP H2 LOADING GROUP B4
LIFTING CASES The following lifting cases are considered: 1. Most frequent load case A symmetrically loaded container of 41 tonne. The permissible stress is determined by analysis of direct loading and fatigue conditions. Depending on intensity of use the structure is suitable for: 2 X 106 lifting cycles "H” load case is determining. 2. Exceptional load cases Permissible stresses are determined by analysis of direct loading only. a) A container of 41 tonne weight but loaded unsymmetrically by 10% in the longitudinal direction. "H.Z" load case is determining. b) A container of 41 tonne weight but loaded unsymmetrically by 10% in the longitudinal and lateral direction. "H.S" load case is determining
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Safety features The following safety features are normally included in the crane: 1. The spreader should only be hoisted/lowered when all four twistlocks are fully locked/unlocked. 2. The spreader twistlocks should be locked/unlocked when the spreader is Properly "landed" on a container. This being when all four landing switches are actuated. 3. A delay feature on the twistlocks locked/unlocked circuit is installed to ensure the spreader is properly "landed" and not bouncing. This is in the form of a timer whom is adjustable, but normally set to between 1 and 2 seconds. 4. During hoisting the four blockading pins move to the "down" position. This prevents electrically the twistlocks from moving. NOTE ! When carrying out maintenance on the twistlocks, the blockading pin clamps can be fitted to each corner, to by pass the electric and mechanical blockading when running the twistlock.
5. Telescoping of the spreader is prevented unless all four blockading pins are in the "down" position and the twistlocks are unlocked. Individual switches indicate twistlocks locked, twistlocks unlocked and blockading pins "up". The following safety features are fitted on the spreader: 6. A mechanical blockading device prevents each twistlock from locking/ unlocking unless the blockading pin is "up" position.
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In-plant testing STRUCTURAL Each spreader is fully proof tested in the factory to a minimum of 50% overload prior to delivery. The proof test loading report enclosed illustrates the loads applied to the spreader. All lifting lugs are also proof tested in the factory. The testing is witnessed and certified by a third part inspection official. All spreader twistlocks are individually proof tested, stamped and certified to a loading of 37 tonne. FUNCTIONAL Each spreader is run in the factory prior to delivery being controlled by a specially designed simulator.
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4 • Testing records and certificates
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5 • Safety precautions Warnings READ AND UNDERSTAND THE MANUAL BEFORE THE SPREADER IS PUT INTO OPERATION. The manual contains vital information for the safety of personnel and the correct use of the spreader. Bromma Group will not accept any liability for the use of the spreader for any purposes outside what is described in the manual. DO NOT exeed the Safe Working Load (SWL) of the spreader bar. The Safe Working Load is shown on the nameplate that is permanently affixed to the side frame of the spreader.
Safety precautions 1. The spreader shall be operated and serviced only by authorized personnel. 2. The spreader must only be used for the purpose for which it is designed. 3. DO NOT change system settings and functions. 4. Perform a functional test after any maintenance or repair work. 5. Stay clear of the spreader when in operation. 6. Stay clear of all moving parts, such as guide arms (flippers), moving beams, telescopic chains, etc. A safe distance is 5 meters. 7. DO NOT connect or disconnect electrical connectors while the power is on. 8. DO NOT tamper with hydraulic pressure settings once adjusted by qualified personnel. See chapter 9. Hydraulic system for proper pressure adjustment. 9. DO NOT unlock the spreader while a container is suspended in the air. It could cause personnel injury or property damage.
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10. Maintain adjustment of all electrical and hydraulic components 11. Inspect the spreader for damage daily. 12. Care must be taken when performing any maintenance inside the spreader frame. It must be carried out under extreme caution and by personnel familiar with risks related to spreader function and movements. Serious injury by crushing can occur 13. Contact Bromma Conquip AB before doing any repair work on the spreader apart from replacing normal wear parts. 14. DO NOT walk or stand beneath the spreader bar during operation. 15. DO NOT attempt to lift a container that is not level (+/- 5°). 16. DO NOT crawl beneath a spreader bar for maintenance, repair or adjustment. Never put any body extremity beneath the spreader bar. 17. NEVER STAND BENEATH A SUSPENDED LOAD. 18. DO NOT attempt to restrain the movement of a container, whether laden or empty, by hand or by tagline. 19. DO NOT stand between a container and any construction that many prevent your movement to safety. A definite hazard exists that could cause serious injury or death by being crushed between the container and an obstruction (such as a building or another container). 20. Mobile work platforms which are used in repair and service work on the spreader must be equipped with safety rails and kick plates. 21. It is incumbent on the operator in charge of the crane to restrict the movements of the crane when repair or service work is being performed on crane-mounted spreader. 22. The tower must be moved back to the centre of the spreader before it leaves the container. There must be a good clearance between the Spreader and the container before slewing the crane boom. 23. When welding might be needed on the spreader with SCS2 assembled, make sure that it is properly grounded or dismantle the plug connection and earth cable.
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WARNING! Because this spreader is equipped with double-coil flipper arm valves but connected as a single coil valve function, the following may occur: If the operating voltage to the flipper arm valves disappears (intentionally or accidentally), the FLIPPER ARMS move upwards to their starting position. If EMERGENCY STOP is used or if the power supply to the electric motor of the hydraulic power unit is cut of in some other way, the flipper arms stop immediately. The flipper arms start moving again when the power supply to the electric motor of the hydraulic power unit is restored. It is essential to inform the personnel who work close to the spreader about this.
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CAUTION! ”MOTIONS CAN AUTOMATICALLY RE-START WHEN THE EMERGENCY SPREADER STOP IS RE-SET!”
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6 • Start - Up procedure ASSEMBLY OF TOWER (drg no 34476) 1 Check spreader and tower for damage. 2 Suspend the tower from a suitable forklift or crane (tower weight 1,4 t) using the main lifting pin (pos 1). 3 Remove the protective material from the robalon pads on tower (pos 2). Remove the drive sprocket cover (pos 6). Remove the (2) lifting lugs from main frame of the spreader at the assembly end (pos 3). 5 Lower the flipper arm, at assembly end of the spreader, by slackening hydraulic hoses on the motor. NOTE: Take care that flipper does not fall down and cause injury! 6 Remove top fixings for rubber covers (pos 4). 7 Remove lamp assembly by taking out the quick release fastening from the four pins and lay the lamp assembly in the main frame. 8 Release the gravity point chain, by removing the two screws and the locking device from adjuster. 9 You are now able to slide the tower into the main frame close to the centre. Note the direction of assembly. Arrows are painted on the tower and frame. 10 Now replace the lamp assembly, rubber covers and lifting lugs. If the flipper is rise at this time, care should be taken as it is liable to fall, now that the motor is empty.
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11 Remove the drive sprocket cover (pos 6). It is now possible to install the chain, complete with the anchor block fitted. The chain goes, under the first sprocket, over the centre one and under the third. To assist with the chain installation, pull the brake release lever, towards the back of the motor. It is then possible to turn the motor, using the handle supplied. 12 Replace the chain back into it's fixing point and tighten the adjusting screws, until the chain is tight (allow a sag of about 30 mm and place the tower in middle position) and replace the locking device. Grease the chain. 13 Replace sprocket cover. 14 Pass the main plug up through the tower and fix conduit pipes with screws supplied. 15 Place the cable into the top support clamp. 16 Connect the tower motor. The connections are marked u1 and w1 to give correct position. NOTE: Take care, incorrect rotation may result in serious damage! 17 Secure the cable to bracket with suitable cable ties. 18 Fix limit switch detection bar into place (pos 7). 19 Check all bolts are tight and the spreader is clear of all discarded material and tools. Take care that nothing had fallen into the chain.
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TOWER FUNCTIONS AND TESTING The tower function is to level/unlevel loaded containers. Any other use of the tower is an abuse of the equipment and could result in serious damage. When the spreader is locked onto a container, it is possible to move the tower in any direction. The tower will stay where it is placed. The return to the middle position is done by the crane driver. When he has driven the tower to yellow or blue, it goes always to the middle position. To test the newly assembled unit, place the blockading pin clamps onto the spreader and lock the twistlocks. With the spreader on the ground, commence to travel the tower towards one end of the spreader. Now hold a piece of metal, i.e. spanner or screwdriver, in front of the stop switch, for the end that the tower is travelling. The tower should now stop. Try the other direction. If both of the limits work, travel the tower to both ends of the spreader, to confirm the limits work on the detection bar. When at each end, unlock the twistlocks and release a clamp, to confirm the tower returns to it's centre position. If any of these functions fail, please seek advice. WARNING! Use the tower only to level loads, or serious damage may occur! Never use the hand crank on the motor with power connected, or serious injury may occur!
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Start - Up the spreader 1. Before any connection to container crane, place the main frame of the spreader on trestles or similar about 0,7 m height and in such a way that the flipper arms can be lowered. 2 Inspect the spreader for visible damage. 3. Connect the main current and control supply to the spreader. Connect the 24 pin plug to the service panel. 4. Start the electric motor of the hydraulic units by turning the ”pump on” switch on service panel. 5. For testing of the twistlocks all 4 blockading pins should be in ”up” position. This is achieved by using a blockading pin clamp. In the ”down” position the blockading pins electrically and mechanically block all twistlock rotation. 6. Test all functions of the spreader using the push buttons and switches on service panel.
the
a) When ”pump on” switch is on, both electric motors should be running in gable ends. b) Operate the push buttons to put the spreader in the different length positions. As an additional length, check that the twistlock centre length is marked on the plate positioned on side of the main beam. c) Check that the flippers works in pairs along the length of the spreader, individually at the gable ends, or all together by pressing the appropriate buttons. d) Check that when clamps are fitted to the blockading pins and all pins are up, this will be indicated by the white lights on the spreader. e) Check that the twistlocks lock/unlock and that the light indicators on the top of the spreader main frame indicate red when locked and green when unlocked. 7. Check that the pump operating pressure is 100 bar.
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8. Check each end hydraulic assembly to ensure there are no oil leaks. 9. Note that the solenoid valves operating flippers and twistlocks can be manually operated if required.This is achieved by pushing the end of the solenoid with a small screwdriver. As power is generally always on the solenoid, the plug connection has to be disconnected first. 10. Service and lubrication should be carried out in accordance with the lubrication manual.
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7 • Maintenance procedures Maintenance Instructions IMPORTANT! When the spreader is disconnected from the crane the heating function (if fitted) must always be connected and energised.
Pos. 1 TWISTLOCK (drg no 22808) All twistlock are to be greased through the greasecups 4 per spreader.
Pos. 2 TWISTLOCK CYLINDER & BEARING HOUSING IN TOWER (drg no 22808) Piston rod ends are to be greased. 8 per spreader. Bearing housing in tower. 2 per spreader.
Pos. 3 HYDRAULIC UNIT (drg no 22809) Oil is to be changed after first 50 hours, then after every 1000 hours.
Pos. 4 OIL FILTER (drg no 22809) Filter is to be changed after first 50 hours, then after every 1000 hours of operation or when the indicator is red.
Pos. 5 LIFTING SHAFTS (drg no 22808) (If the spreader/headblock is equipped with lifting shafts). ACTION! To be greased.
Pos. 6 GLIDE PLATE (drg no 22810) The robalon glide plates are to be replaced when the thickness is down to 17 mm. ACTION! To be checked.
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Pos. 7 GUIDE ARMS (drg no 22808) Shafts are to greased.
Pos. 8 TELESCOPIC GEARBOX (drg no 22808 & 22809) Oil level is to be checked through dismantled oil level plug. Bearings at the gearbox and the pedestal are to be greased through greasecups.
Pos. 9 ALL ROLLER CHAINS AND TENSION WHEEL (drg no 22808) Roller chains and tension wheel are to be checked from abrasion and greased.
Pos. 10 SIGNAL LAMPS (drg no 22810) Vibration proof glow lamp. ACTION! To be checked.
Pos. 11 TELESCOPIC BEAMS (drg no 22808) To be greased as follows: 1. In 20'- position, through greasenipple underneath the mainframe ca 50g/week. 2. In fully expanded position, with a brush on the sliding area under the telescopic beams ca 100g/ at interval min.1000 hour. The amount of grease and service interval depends on spreader use and environmental circumstances which vary from place to place.
Pos. 12 ELECTRICAL MOTORS (Only for EH5) Adjust brakes as per attached instructions.
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Page 1 of 1 Article No: Drawing No: Serial No: Customer: Standard: Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
Quant 1 1 1 1 1 1 1 2 1 1 1 1 2 2 2 6 3 1 4 2 1 4 8 3 6 3 1
1002945 1002945 Title TWISTLOCK PIN GUIDE BLOCK SPHERICAL WASHER TWISTLOCK ARM, ASSY. TWISTLOCK KEY NUT SCREW SPACER RING HYDRAULIC CYLINDER BLOCKADING PIN SPRING NUT LOCK-KING WASHER NORD-LOCK LOCK PIN GREASE FITTING SWITCH ATTACH. STD. SCREW SWITCH PAD h=10 SCREW SCREW BLOCKADING PIECE NUT WASHER BOLTING PLATE WASHER NORD-LOCK COVER PLATE DEP4 SENSOR PLATE ASSY. LEFT
TWISTLOCK ASSEMBLY ISO, STD, LEFT BGS
Material / Article No.
sign: rev:
PWH -
Dwg No. 1000431 1000430 41683 43653 1000434 1000432
Art. No. 1000431 1000430 53968 43653 1000434 1000432 70165 54049 74147 37704 70429 75055 75295 74044 71328 74970 75226 1001482 75694 700686 43654 75090 75328 48916 75268 79850 1002453
41731 37704
1001482
43654
48916
1002453
date 2005-02-18 -
Remarks
TYPE 1 (M39x4-6H) M6S 8x75 FZB 8.8 (CA 32/20-100/65) FZB SF-TF 4.5x22x90 SS 1774-04 M12 FZB M12 FZB R.R 3.0 R 1/8" (SENSOR D=30) M6S 8x50 FZB 8.8 M6S 6x55 FZB 8.8 M6S 6x65 FZB 8.8 FZB LOC-KING M8 FZB BRB 8.4x16x1.5 FZB FZB M6 FZB FZB FZB
Page 1 of 1 Article No: Drawing No: Serial No: Customer: Standard: Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
Quant 1 1 1 1 1 1 1 2 1 1 1 1 2 2 2 6 3 1 4 2 1 4 8 3 6 3 1
1002946 1002946 Title TWISTLOCK PIN GUIDE BLOCK SPHERICAL WASHER TWISTLOCK ARM, ASSY. TWISTLOCK KEY NUT SCREW SPACER RING HYDRAULIC CYLINDER BLOCKADING PIN SPRING NUT LOCK-KING WASHER NORD-LOCK LOCK PIN GREASE FITTING SWITCH ATTACH. STD. SCREW SWITCH PAD h=10 SCREW SCREW BLOCKADING PIECE NUT WASHER BOLTING PLATE WASHER NORD-LOCK COVER PLATE DEP4 SENSOR PLATE ASSY. RIGHT
TWISTLOCK ASSEMBLY ISO, STD, RIGHT BGS
Material / Article No.
sign: rev:
PWH -
Dwg No. 1000431 1000430 41683 43653 1000434 1000432
Art. No. 1000431 1000430 53968 57059 1000434 1000432 70165 54049 74147 37704 70429 75055 75295 74044 71328 74970 75226 1001482 75694 700686 43654 75090 75328 48916 75268 79850 1002454
41731 37704
1001482
43654
48916
1002454
date 2005-02-18 -
Remarks
TYPE 2 (M39x4-6H) M6S 8x75 FZB 8.8 (CA 32/20-100/65) FZB SF-TF 4.5x22x90 SS 1774-04 M12 FZB M12 FZB R.R 3.0 R 1/8" (SENSOR D=30) M6S 8x50 FZB 8.8 M6S 6x55 FZB 8.8 M6S 6x65 FZB 8.8 FZB LOC-KING M8 FZB BRB 8.4x16x1.5 FZB FZB M6 FZB FZB FZB
PERIODIC MAINTENANCE PROCEDURE RUNNING-IN OF A NEW SPREADER After 50 and 250 hours 1. Lubricate and check the various points as per the lubrication instructions. 2. Check the telescopic chain. Tighten if it can be moved more than ± 25 mm in vertical direction. EVERY 100 WORKING HOURS
Nut
1. Twistlock: Check the nut and the floating mechanism and ensure that all parts are properly tightened down. Check that the locking pin can be moved easily and that it indicates the correct position (see 'Adjusting the locking pin'). 2. Check that all hydraulic tank mountings are tight.
Twistlock pin
3. Check that the hydraulic pump pressure is correct. 4. Carefully inspect all hoses, hose clips and hose connections. Defective hydraulic hoses and connections may cause personal injury when jets of liquid escape under high pressure. 5. Leaking hose connections and defective hoses should be rectified immediately. EVERY 1000 WORKING HOURS Lubricate and check the various points as per the lubrication instructions. CAUTION! When working on or in the vicinity of the spreader the electrical supply to the spreader should be disconnected, if possible, to prevent personal injury and material damage. This can be done using the main switch or by disconnecting the power cable. If the work requires that the electrical supply remains connected then staff on or in the vicinity of the spreader must be informed that it could move.
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TWISTLOCK MAINTENANCE Every 3000 working hours (100,000 containers handled2 or once annually3) 1. Dismantle all four twistlocks (eight on twin-liftspreaders).
Nut
2. Inspect all parts. Look for any damage which necessitate their replacement.
Spherical washer
3. Check that there are no cracks (or other faults) in the threads of the twistlock pins or 'heads'. Use penetrating fluid to detect fissures. 4. Replace the twistlock pin if cracks are detected.
Twistlock pin
5. Clean all parts. 6. Lubricate the parts. 7. Reassemble the twistlocks.
Every 6000 working hours (200,000 containers handled4 or every other year5) The twistlock pins and the spherical washers6 shall be replaced. NOTE. See the twistlock drawing and/or the separate adjustment instructions for the adjustment of the twistlock end stop switches after reassembly.
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If the spreader is equipped with twistlock counter If there is no hour counter or twistlockcounter 4 If the spreader is equipped with twistlock counter 5 If there is no hour counter or twistlock counter 6 Only for floating twistlocks 3
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PROCEDURE FOR ADJUSTMENT AND REPAIR OF MAJOR ITEMS OF THE SPREADER REPLACING THE HYDRAULIC PUMP When ordering a new hydraulic pump always state the direction of rotation as marked on the old pump housing. To replace the hydraulic pump (free-standing pump unit): 1.Turn off the electrical supply using the main switch. 2. Disconnect the inlet , outlet hoses and drainhoses from the pump. 3. Reconnect the inlet and outlet hoses once the pump has been fitted. 4. Reconnect the drain hose to the pump. 5. See drawing no.45316 for setting the pump flow and pressure. NOTE. Every time the pump is emptied, new oil must be added until it starts to run out of the drain hose. SHOCK RELIEF VALVES, general These are cross over relief valves which relieves excess hydraulic pressure caused by external forces on the flipper arms or the telescopic system. The rising hydraulic pressure acts against the spring to open the flow path to the other port. All leakage’s through these valves at the normal operating pressure of the pump (lower setting than the pump's operating pressure) cause a substantial increase in the temperature of the hydraulic oil. Leaks of this type are often indicated by a hissing sound coming from the relief valve. Possible causes are: * Slides jamming due to poor hydraulic oil * Defective seals * Incorrect pressure setting
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BROMMA CONQUIP AB
07 02 ENG rev. x
ADJUSTING THE TELESCOPIC CHAIN (Drawing no. 38073) 1. Run the spreader to the maximum position (40 foot). 2. Disconnect the power. 3. Remove the locking screws from the adjuster nut. 4. Tighten the adjuster nuts on both sides with a torque wrench to 50 Nm (37 ft-lbs.) alternately one turn at a time . It is important to adjust both sides equally. If not done properly this could cause future problems in operation and reduce the life of the chain. 5. Reinstall the locking screws in the adjusting nut .
Locking screws
Adjusting nut
Cotter pin
Chain lock
REPLACING A BROKEN CHAIN If the chain should break and jump over the chain wheel, repair as follows: 1. Disconnect the electrical supply in the spreader control cabinet by turning off the main switch. 2. Place the telescopic beams in the approximate position for a 30 foot container using a fork lift truck or similar. 3. Turn the adjusting nut counterclockwise a quarter of a turn. 4. Remove the chain pin connected to the shock absorber by pulling out the cotter pin. 5. Remove the chain. 6. Install a new chain or insert a joining link and reinstall the chain and the adjusting nut. 7. Perform the steps described above (Adjusting the telescopic chain). 8. Connect the power supply and make a fine adjustment as per the instructions in 'Setting the spreader length'. 9. Check the distance between the twistlocks as per the instructions in Spreader lengths with different twistlocks'. 10. Lubricate the chain according to drawing 22808, Lubrication points.
4 of 10
BROMMA CONQUIP AB
07 02 ENG rev. x
REPLACING ROBALON PLATES Robalon plate in main frame 1. Extend the spreader to at least the 30 foot position. 2. Remove the locking plate and replace the Robalon plate.
Telescopic beam lower plates 1. Set the spreader to at least the 20 foot position. 2. Remove the electrical connectors from the electromagnetic telescopic valves. 3. Operate the telescopic drive by manually pressing the valves until the Robalon plate mounting bolts are accessible through the aperture in the lower flange of the main beam. Replace the plates.
Telescopic beam upper plates 1. Set the spreader to at least the 20 foot position. 2. Remove the electrical connectors from the electromagnetic telescopic valves. 3. Operate the telescopic drive by manually pressing the valves until the Robalon plate mounting bolts are accessible. 4. Replace the plates.
DISMANTLING THE TELESCOPIC BEAMS AND END BEAM UNIT If the telescopic beams require checking. 1. Start by removing all the Robalon plates from the ends of telescopic beams. Leave the plates on the main frame in place. 2. Disconnect the power cables and the hydraulic hoses from the end units. Seal all hydraulic hoses correctly. 3. Remove the stud from the drawbar connection in the end beam. 4. Take the weight off the end unit using a fork lift truck and extend the unit to the 40 foot position. 5 of 10
BROMMA CONQUIP AB
07 02 ENG rev. x
5. Secure a spacer between the telescopic beams to prevent lateral movement. 6. Extract the beams from the main frame and inspect them as required. 6. Reassemble the beams and the end units in the reverse order to that in the instructions above.
FLIPPER ARM UNIT (AUTOMATIC FLIPPER ARMS) 1. Remove the outlet plug to alter flipper arm speed. NOTE. When replacing the flipper arm motor ensure that the outlet plug is correctly positioned. 2. Removing and installing bearings a) Remove the flipper arms b) Remove the key c) Drift out the shaft. Once the shaft has been removed the bearing will be pushed out by the middle key. d) Drift out the second bearing. e) Install the parts in the reverse order to dismantle except for that both bearings have to be drifted into position using a pipe of a suitable bore.
6 of 10
BROMMA CONQUIP AB
07 02 ENG rev. x
ADJUSTING SPREADER LENGTH Sensors: a) Adjust the centre to centre distance between twistlocks for each position by moving the sensors. b) For 30' check the centre to centre distance between twistlock both when extending and retracing the spreader. The accurate distances between the twistlocks are shown in ”Spreader length with different twistlocks”.
Sensor
Sensor plate
SPREADER LENGTH WITH TWISTLOCKS BROMMA ISO Twistlock 20' 30' Floating:
5852
8918
40' 11984
ADJUSTING THE LANDING PIN a) Attach blockading pin clamps at three of the corners. b) At the fourth corner, press the pin upwards. c) When the lower part of the pin is 6 - 7 mm from the bottom plate of the corner, the lamp indicating "spreader landed", shall go on.
Landing switch
d) If the distance is not correct, adjust the landing switch and do the test again.
Landing pin
7 of 10
BROMMA CONQUIP AB
07 02 ENG rev. x
e) Proceed in the same way for all four corners. DISMOUNTING THE TWISTLOCK PIN 1. Dismout the twistlock cylinder as described on the next page. 2. Remove the M6 screw and nut from the top of the twistlock. 3. Grab hold of twistlock head. 4. Slack off the twistlock nut. 5. Lower the twistlock pin and guide block. 6. Do not lose the twistlock pin key.
Twistlock nut
M6 nut
M6 screw
Guide neck
Twistlock MOUNTING housing 1. Perform the steps above in the Twistlock head reverse order. 2. Carry out the adjustment below 3. before mounting the M6 screw and nut. 4. Lubricate according to instructions on drawing 22808, Lubrication points.
Distance between top of twistlock head and bottom of guide block 1-2 mm
Checking the Float 1. Grab hold of the twistlock head. 2. Push or pull the twistlock to one of the corners. 3. Ensure the guide block is touching the twistlock housing bottom plate. If not, the twistlock needs to be adjusted /lowered. 4. If the twistlock is touching the bottom plate, press the twistlock upwards while holding it in the corner. 5. The twistlock should be moving up slightly. If it moves a lot, adjust it higher. 6. If the twistlock does not move at all, it needs to be adjusted down. Adjusting 1. Remove the M6 screw from the top of the twistlock. 2. To lower the twistlock, loosen the twistlock nut slightly. To raise the twistlock, tighten the nut. The distance between the top of twistlock head and the bottom of guide block 1 -2 mm 3. Recheck the float of the twistlock. 4. Reinstall the M6 screw.
8 of 10
BROMMA CONQUIP AB
Twistlock nut Spherical washer Key
Twistlock pin
Twistlock head 07 02 ENG rev. x
Removing the Twistlock Cylinder 1. Make sure the power supply is disconnected and the oil pressure is relieved from the Split pin system. 2. Remove the hoses from the cylinder. 3. To avoid oil leakage, thread a plastic bag Spacer over the end of the hoses and secure ring them with straps. 4. Pull out the split pins. Remove the spacer rings and the cylinder. Installing the Twistlock Cylinder 1. Perform the steps above in the reverse order. 2. The hoses must be tightened to 95 Nm (70 ft-lbs) torque. 3. De-aerate the system by running the cylinder several times.
Cylinder
Removing Sensors 1. Unscrew the cable connection from the sensor. 2. Loosen the two screws on the switch attachment. 3. Remove the sensor.
Sensor Installing Sensors 1. Perform the steps above in the reverse order, using blue Loctite to the cable connection. 2. The distance between sensor face and flag is approximately 5-6 mm. Check the sensor by grabbing the twistlock head and moving it around in different positions. If the signal is lost, adjust the sensor closer to its flag. Make sure the flag does not come in contact with the sensor.
9 of 10
BROMMA CONQUIP AB
Signal cable connection
07 02 ENG rev. x
Checking the tower motor brake 1. Disconnect the power. 2. Remove the crank from its stowed position in the tower. 3. Install the crank at the rear end of the tower motor. 4. Place a torque wrench in the ½” socket on the crank 5. Adjust the torque to 65 Nm. 6. If the torque wrench releases as the 65 Nm torque is reached, the brake adjustment is OK. If it does not release and the motorshaft rotates, the brake must be adjusted. See Inspection and maintenance of BGM8 Tower motor at the end of this section.
Tower motor
Crank
65 Nm
Torque wrench
10 of 10
BROMMA CONQUIP AB
07 02 ENG rev. x
Bromma Manual
Important tightening torques EH5/EH170 Tower and main frame
434Nm
222Nm
434Nm 434Nm
434Nm
End beam
91Nm
6.5 Nm
52Nm
Telescopic motor EH5 / EH170
Telescopic motor EH5U / EH170U
434Nm
52Nm 434Nm
0-1- Month. 03 rev.00
Bromma Conquip
Bromma Manual
Limit switch box EH5 / EH170 91Nm
Twistlock EH5 / EH170
Twistlock EH5U / EH170U
100 Nm 95 Nm
91Nm
Flipper motor and gearbox 250Nm after 200 test cycles
385Nm 91Nm
103Nm after 200 test cycles
Bromma Conquip
0-2- Month. 03 rev.00
H:\DWG\A3\A38\38073A.dwg
1 of 2
8
Inspection and maintenance periods
8
Inspection and Maintenance • • • •
8.1
Inspection and maintenance periods Equ ipm ent/com po nen ts
Frequency
BMG4 =Telescopic Motor
Every Year
BMG8 = Tower Motor
Every third month
What to do ? Inspecting the brake: • Mea sure and set working air gap • brake disc, lining • P ressure plate • C arrier / gearing • P ressure rings • E xtract the ab raded ma tter • Inspect the switch elemen ts and repla ce if necessary (e.g . in case o f burn-out)
1
8
Inspection and maintenance of brake BMG 4 and 8
8.6
Inspection and maintenance of brake BMG4 = Telescopic Motor BMG8 = Tower Motor
9 8 6
7
5 2
3
4
1
22 21 e 10 b
20
c
19
a 15 11
2
12 13
14
16
17
18
8
Inspection and maintenance of brake BMG 4 and 8
Inspecting brake BMG 4 and 8
, setting the working air gap
1. Isolate the moto r and brake from the supply, safeguarding them against un inten tional power -up. 2. Remove the following: – If fitted, forced- cooling fan for motor and brake maintenance. – F lange co ver or fa n guard (21 ). 3. Pu sh the rubber sealing co llar (5) aside. – R elease the clip to do this, if necessary . – E xtract the abr aded ma tter. 4. Measure the brake disc (7 ): If the brak e d isc is: – ≤ 9 mm on b rake motors up to size 100 .(BMG4) – ≤ 10 mm on bra ke motor s up to size 1 12.(BMG8) Fit a new brake disc (→ Section "Ch anging brake disc on BMG
4 and 8
A
.
3
Inspection and maintenance of brake BMG 4 and 8
8
Changing thebrake disk BMG 4 and 8 When fitting a ne w brake disc, in spect the other removed pa rts as well and fit new one s if nece ss ary 1. Iso late the moto r and brake from the supply,, safeguarding them against un inten tional power -up. 2. Remove the following: – If fitted, forced coolin g fan – F lange co ver or fa n guard (21 ), ci rclip (2 0) and fan (19). 3. Rem ove the ru bber sea ling colla r (5 ) an d the ma nual brake release: – S etting nuts ( 18), con ica l coil sp rings (1 7), studs (16), rele ase lever (1 5), dowel pin (1 4). 4. Unscr ew hex nuts (1 0e ), ca refully pull off the brake co il body (1 2) (brake ca ble!) an d take out the brak e spr ings (11). 5. Rem ove the dam ping plate (9 ), pres sur e pla te (8) and brake disc (7, 7b) an d cle an the br ak e com ponents . 6. Fit a ne w brake d isc. 7. Re- install th e br ake comp onents. – E xcept fo r the r ubber sea ling colla r, fan and fan guard, se t the working air gap (→ ”Inspe cting brake BMG 4 and 8, settin g the wor king air gap” , points 5 through 8) 8. With m anual brake r elease: Use se tting n uts to set the flo ating clear ance "s" between the conical co il springs (pressed flat) an d the settin g nuts ( → following illustration).
s
Brak e BMG 4 and 8
Floa ting clear ance s [mm] 2
Importan t: This flo ating clerance "s" is necessary so that the pressure plate can move up as the brake lining wears. Otherwise, reliable braking is not gu ara nteed. 9. Fit the r ubber sea ling colla r ba ck in place and re-install th e dismantled pa rts.
Note:
•
T he locka ble man ual brake r elea s e ( type HF) is a lready r elea s ed if a re sistan ce is encountered whe n ope rating the gr ub scre w. • T he se lf-reengaging manual b rake re lea s e (type HR) ca n be operated with normal hand pressu re. Imp ortant: In brake motors with self-reengaging manual brake release, the manual brake release lever must be removed after startup/maintenance. A bracket is provided for storing it on the outside of the motor.
4
8
Inspection and maintenance of brake BMG 4 and 8
Changing Springs
1. Isolate the moto r and brake from the supply, safeguarding them against un inten tional po wer -up. 2. Remove the following: – If fitted, fo rced -cooling fan , For motor and brake ma intenance . – F lange cover or fa n guard (21 ), ci rclip (2 0) and fan (19). 3. Remove the ru bber sea ling colla r (5) an d the ma nual brake release: – s etting nuts (18 ), conical coil sp rings (1 7), studs ( 16) , release le ver ( 15) , dowel pin (1 4). 4. Unscrew he x nuts ( 10e ), pull o ff the co il body ( 12) . – B y app rox. 50 mm (watch the bra ke ca ble!) . 5. Cha nge
brake springs (11).
– P os ition the bra ke sp rings symme trically. 6. Re- install th e br ake components.. – E xcept fo r the r ubber sea ling colla r, fan an d fan gu ard, set the wor king air ga p (→ ”Ins pecting brake BMG 4 and 8 setting the working air gap ” , points 5 th rough 8) 7. With manual brake release: Use setting nuts to s et floating c learance "s" between the co nical coil springs (pressed fla t) an d the setting nuts ( → following illustration.)
s
Brak e
Floa ting clear ance s [mm]
BMG 4 and 8
2
Importan t: This floating clearance "s" is necessary so that the pressure plate can move up as the brake lining wears. Otherwise, reliable braking is not gu aranteed. 8. Fit the rubber sealing colla r ba ck in place and re-install th e dismantled pa rts.
Note
5
Fit new settingnuts (18) an d hexag on nuts ( 10e ) if the re moval pr oced ure is r epeated!
kVA
9
i 9.3
Brak e type
f
n
Work done, working air gap, braking torques of brake BMG 4 - 8
P Hz
Work done, working air gap, braking torques of brake BMG 4-8
Fo r motor size
Work do ne until main tenance [10 6 J]
Workin g air gap [mm] min. 1)
0.25
ma x.
Br aking torque se ttings Br aking torque [N m]
Type an d n o. of springs
Order n umber o f spr ings
Nor mal
Norma l
Red
Red
0.6
135 150 8 135 151 6 BMG 4
BMG 8
1)
6
100
112M 132S
40
6
-
75
6
-
260
600
0.3
1.2
184 845 3 135 570 8
Please note when checking the air gap: Parallelism tolerances on the brake disk may give rice to deviation of ±0.1 after a test run.
A ddres s lis t
C o n t a c t y o u r B R O M M A l o c a l r e p r e s e n t a t i v e o r S E W A ddres s es below. G ermany Headquarters P roduc tion S ales S ervic e
B ruc hs al
S E W-E UR ODR IV E G mbH & C o E rnst-B lickle-S traß e 42 D-76646 B ruchs al P.O. B ox P os tfach 3023 · D-76642 B ruchsal
Tel. (0 72 51) 75-0 F ax (0 72 51) 75-19 70 http://www.S E W-E UR ODR IV E .de s ew@ s ew-eurodrive.de
P roduc tion
G raben
S E W-E UR ODR IV E G mbH & C o E rnst-B lickle-S traß e 1 D-76676 G raben-Neudorf P.O. B ox P os tfach 1220 · D-76671 G raben-Neudorf
Tel. (0 72 51) 75-0 F ax (0 72 51) 75-29 70 Telex 7 822 276
A s s embly S ervic e
G arbs en (near Hannover)
S E W-E UR ODR IV E G mbH & C o Alte R icklinger S traß e 40-42 D-30823 G arbs en P.O. B ox P os tfach 110453 · D-30804 G arbs en
Tel. (0 51 37) 87 98-30 F ax (0 51 37) 87 98-55 s cm-garbs en@ s ew-eurodrive.de
K irc hheim (near München)
S E W-E UR ODR IV E G mbH & C o Domagks traß e 5 D-85551 K irchheim
Tel. (0 89) 90 95 52-10 F ax (0 89) 90 95 52-50 s cm-kirchheim@ s ew-eurodrive.de
L angenfeld (near Düs s eldorf)
S E W-E UR ODR IV E G mbH & C o S iemens s traß e 1 D-40764 Langenfeld
Tel. (0 21 73) 85 07-30 F ax (0 21 73) 85 07-55 s cm-langenfeld@ s ew-eurodrive.de
Meerane (near Zwickau)
S E W-E UR ODR IV E G mbH & C o Dänkritzer Weg 1 D-08393 Meerane
Tel. (0 37 64) 76 06-0 F ax (0 37 64) 76 06-30 s cm-meerane@ s ew-eurodrive.de
Additional address es for s ervice in G ermany provided on reques t! F ranc e P roduc tion S ales S ervic e
Haguenau
S E W-US OC OME S AS 48-54, route de S oufflenheim B . P. 185 F -67506 Haguenau C edex
Tel. 03 88 73 67 00 F ax 03 88 73 66 00 http://www.us ocome.com s ew@ us ocome.com
A s s embly S ales S ervic e
B ordeaux
S E W-US OC OME S AS P arc d’a ctivité s de Magellan 62, avenue de Magellan - B . P. 182 F -33607 P es s ac C edex
Tel. 05 57 26 39 00 F ax 05 57 26 39 09
Lyon
S E W-US OC OME S AS P arc d’A f faires R oos evelt R ue J acques Tati F -69120 Vaulx en Velin
Tel. 04 72 15 37 00 F ax 04 72 15 37 15
P aris
S E W-US OC OME S AS Zone indus trielle 2, rue Denis P apin F -77390 Verneuil I’E t ang
Tel. 01 64 42 40 80 F ax 01 64 42 40 88
Additional address es for s ervice in F rance provided on reques t! A rgentina A s s embly S ales S ervic e
B uenos A ires
S E W E UR ODR IV E AR G E NT INA S .A. C entro Indus trial G arin, Lote 35 R uta P anamericana K m 37,5 1619 G arin
Tel. (3327) 45 72 84 F ax (3327) 45 72 21 s ewar@ s ew-eurodrive.com.ar
Melbourne
S E W-E UR ODR IV E P T Y. LT D. 27 B everage Drive Tullamarine, Victoria 3043
Tel. (03) 99 33 10 00 F ax (03) 99 33 10 03
S ydney
S E W-E UR ODR IV E P T Y. LT D. 9, S leigh P lace, Wetherill P ark New S outh Wales , 2164
Tel. (02) 97 25 99 00 F ax (02) 97 25 99 05
Wien
S E W-E UR ODR IV E G es .m.b.H. R ichard-S traus s -S tras s e 24 A-1230 Wien
Tel. (01) 6 17 55 00-0 F ax (01) 6 17 55 00-30 s ew@ s ew-eurodrive.at
A us tralia A s s embly S ales S ervic e
A us tria A s s embly S ales S ervic e
7
Address list
Belgium Assembly Sales Service
Brüssel
CARON-VECTOR S.A. Avenue Eiffel 5 B-1300 Wavre
Tel. (010) 23 13 11 Fax (010) 2313 36 http://www.caron-vector.be
[email protected]
Sao Paulo
SEW DO BRASIL Motores-Redutores Ltda. Rodovia Presidente Dutra, km 208 CEP 07210-000 - Guarulhos - SP
Tel. (011) 64 60-64 33 Fax (011) 64 80 33 28
[email protected]
Brazil Production Sales Service
Additional addresses for service in Brazil provided on request! Bulgaria Sales
Sofia
BEVER-DRIVE GMBH Bogdanovetz Str.1 BG-1606 Sofia
Tel. (92) 9 53 25 65 Fax (92) 9 54 93 45
[email protected]
Toronto
SEW-EURODRIVE CO. OF CANADA LTD. 210 Walker Drive Bramalea, Ontario L6T3W1
Tel. (905) 7 91-15 53 Fax (905) 7 91-29 99 www.sew-eurodrive.ca
Vancouver
SEW-EURODRIVE CO. OF CANADA LTD. 7188 Honeyman Street Delta. B.C. V4G 1 E2
Tel. (604) 9 46-55 35 Fax (604) 946-2513
Montreal
SEW-EURODRIVE CO. OF CANADA LTD. 2555 Rue Leger Street LaSalle, Quebec H8N 2V9
Tel. (514) 3 67-11 24 Fax (514) 3 67-36 77
Canada Assembly Sales Service
Additional addresses for service in Canada provided on request! Chile Assembly Sales Service
Santiago de Chile
SEW-EURODRIVE CHILE Motores-Reductores LTDA. Panamericana Norte No 9261 Casilla 23 - Correo Quilicura RCH-Santiago de Chile
Tel. (02) 6 23 82 03+6 23 81 63 Fax (02) 6 23 81 79
Tianjin
SEW-EURODRIVE (Tianjin) Co., Ltd. No. 46, 7th Avenue, TEDA Tianjin 300457
Tel. (022) 25 32 26 12 Fax (022) 25 32 26 11
Bogotá
SEW-EURODRIVE COLOMBIA LTDA. Calle 22 No. 132-60 Bodega 6, Manzana B Santafé de Bogotá
Tel. (0571) 5 47 50 50 Fax (0571) 5 47 50 44
[email protected]
Zagreb
KOMPEKS d. o. o. PIT Erdödy 4 II HR 10 000 Zagreb
Tel. +385 14 61 31 58 Fax +385 14 61 31 58
Praha
SEW-EURODRIVE S.R.O. Business Centrum Praha Luná 591 16000 Praha 6
Tel. 02/20 12 12 34 + 20 12 12 36 Fax 02/20 12 12 37
[email protected]
Kopenhagen
SEW-EURODRIVEA/S Geminivej 28-30, P.O. Box 100 DK-2670 Greve
Tel. 4395 8500 Fax 4395 8509 http://www.sew-eurodrive.dk
[email protected]
Tallin
ALAS-KUUL AS Paldiski mnt.125 EE 0006 Tallin
Tel. 6 59 32 30 Fax 6 59 32 31
China Production Assembly Sales Service Colombia Assembly Sales Service Croatia Sales Service Czech Republic Sales
Denmark Assembly Sales Service Estonia Sales
8
Address list
Finland Assembly Sales Service
Lahti
SEW-EURODRIVE OY Vesimäentie 4 FIN-15860 Hollola 2
Tel. (3) 589 300 Fax (3) 780 6211
Normanton
SEW-EURODRIVE Ltd. Beckbridge Industrial Estate P.O. Box No.1 GB-Normanton, West- Yorkshire WF6 1QR
Tel. 19 24 89 38 55 Fax 19 24 89 37 02
Athen
Christ. Boznos & Son S.A. 12, Mavromichali Street P.O. Box 80136, GR-18545 Piraeus
Tel. 14 22 51 34 Fax 14 22 51 59
[email protected]
Hong Kong
SEW-EURODRIVE LTD. Unit No. 801-806, 8th Floor Hong Leong Industrial Complex No. 4, Wang Kwong Road Kowloon, Hong Kong
Tel. 2-7 96 04 77 + 79 60 46 54 Fax 2-7 95-91 29
[email protected]
Budapest
SEW-EURODRIVE Kft. H-1037 Budapest Kunigunda u. 18
Tel. +36 1 437 06 58 Fax +36 1 437 06 50
Baroda
SEW-EURODRIVE India Pvt. Ltd. Plot No. 4, Gidc Por Ramangamdi · Baroda - 391 243 Gujarat
Tel. 0 265-83 10 86 Fax 0 265-83 10 87
[email protected]
Dublin
Alperton Engineering Ltd. 48 Moyle Road Dublin Industrial Estate Glasnevin, Dublin 11
Tel. (01) 8 30 62 77 Fax (01) 8 30 64 58
Milano
SEW-EURODRIVE di R. Blickle & Co.s.a.s. Via Bernini,14 I-20020 Solaro (Milano)
Tel. (02) 96 98 01 Fax (02) 96 79 97 81
Toyoda-cho
SEW-EURODRIVE JAPAN CO., LTD 250-1, Shimoman-no, Toyoda-cho, Iwata gun Shizuoka prefecture, P.O. Box 438-0818
Tel. (0 53 83) 7 3811-13 Fax (0 53 83) 7 3814
Ansan-City
SEW-EURODRIVE KOREA CO., LTD. B 601-4, Banweol Industrial Estate Unit 1048-4, Shingil-Dong Ansan 425-120
Tel. (031) 4 92-80 51 Fax (031) 4 92-80 56
[email protected]
Brüssel
CARON-VECTOR S.A. Avenue Eiffel 5 B-1300 Wavre
Tel. (010) 23 13 11 Fax (010) 2313 36 http://www.caron-vector.be
[email protected]
Skopje
SGS-Skopje / Macedonia "Teodosij Sinactaski” 6691000 Skopje / Macedonia
Tel. (0991) 38 43 90 Fax (0991) 38 43 90
Johore
SEW-EURODRIVE SDN BHD No. 95, Jalan Seroja 39, Taman Johor Jaya 81000 Johor Bahru, Johor West Malaysia
Tel. (07) 3 54 57 07 + 3 54 94 09 Fax (07) 3 5414 04
Great Britain Assembly Sales Service Greece Sales Service Hong Kong Assembly Sales Service
Hungary Sales Service India Assembly Sales Service Ireland Sales Service
Italy Assembly Sales Service Japan Assembly Sales Service Korea Assembly Sales Service Luxembourg Assembly Sales Service Macedonia Sales
Malaysia Assembly Sales Service
9
Address list
Netherlands Assembly Sales Service
Rotterdam
VECTOR Aandrijftechniek B.V. Industrieweg 175 NL-3044 AS Rotterdam Postbus 10085 NL-3004 AB Rotterdam
Tel. +31 10 44 63 700 Fax +31 10 41 55 552 http://www.vector.nu
[email protected]
Auckland
SEW-EURODRIVE NEW ZEALAND LTD. P.O. Box 58-428 82 Greenmount drive East Tamaki Auckland
Tel. 0064-9-2 74 56 27 Fax 0064-9-2 74 01 65
[email protected]
Christchurch
SEW-EURODRIVE NEW ZEALAND LTD. 10 Settlers Crescent, Ferrymead Christchurch
Tel. 0064-3-3 84 62 51 Fax 0064-3-3 85 64 55
[email protected]
Moss
SEW-EURODRIVE A/S Solgaard skog 71 N-1599 Moss
Tel. (69) 2410 20 Fax (69) 2410 40
[email protected]
Lima
SEW DEL PERU MOTORES REDUCTORES S.A.C. Los Calderos # 120-124 Urbanizacion Industrial Vulcano, ATE, Lima
Tel. (511) 349-52 80 Fax (511) 349-30 02
[email protected]
Lodz
SEW-EURODRIVE Polska Sp.z.o.o. ul. Pojezierska 63 91-338 Lodz
Tel. (042) 6 16 22 00 Fax (042) 6 16 22 10
[email protected]
Coimbra
SEW-EURODRIVE, LDA. Apartado 15 P-3050-901 Mealhada
Tel. (0231) 20 96 70 Fax (0231) 20 36 85
[email protected]
Bucuresti
Sialco Trading SRL str. Madrid nr.4 71222 Bucuresti
Tel. (01) 2 30 13 28 Fax (01) 2 30 71 70
[email protected]
St. Petersburg
ZAO SEW-EURODRIVE P.O. Box 193 193015 St. Petersburg
Tel. (812) 3 26 09 41 + 5 35 04 30 Fax (812) 5 35 22 87
[email protected]
SEW-EURODRIVE PTE. LTD. No 9, Tuas Drive 2 Jurong Industrial Estate Singapore 638644
Tel. 8 62 17 01-705 Fax 8 61 28 27 Telex 38 659
Pakman - Pogonska Tehnika d.o.o. UI. XIV. divizije 14 SLO – 3000 Celje
Tel. 00386 3 490 83 20 Fax 00386 3 490 83 21
[email protected]
New Zealand Assembly Sales Service
Norway Assembly Sales Service Peru Assembly Sales Service Poland Sales
Portugal Assembly Sales Service Romania Sales Service Russia Sales
Singapore Assembly Sales Service Slovenia Sales Service
10
Celje
Address list
South Africa Assembly Sales Service
Johannesburg
SEW-EURODRIVE (PROPRIETARY) LIMITED Eurodrive House Cnr. Adcock Ingram and Aerodrome Roads Aeroton Ext. 2 Johannesburg 2013 P.O.Box 90004 Bertsham 2013
Tel. + 27 11 248 70 00 Fax +27 11 494 23 11
[email protected]
Capetown
SEW-EURODRIVE (PROPRIETARY) LIMITED Rainbow Park Cnr. Racecourse & Omuramba Road Montague Gardens Cape Town P.O.Box 36556 Chempet 7442 Cape Town
Tel. +27 21 552 98 20 Fax +27 21 552 98 30 Telex 576 062
Durban
SEW-EURODRIVE (PROPRIETARY) LIMITED 2 Monaceo Place Pinetown Durban P.O. Box 10433, Ashwood 3605
Tel. +27 31 700 34 51 Fax +27 31 700 38 47
Bilbao
SEW-EURODRIVE ESPAÑA, S.L. Parque Tecnológico, Edificio, 302 E-48170 Zamudio (Vizcaya)
Tel. 9 44 31 84 70 Fax 9 44 31 84 71
[email protected]
Jönköping
SEW-EURODRIVE AB Gnejsvägen 6-8 S-55303 Jönköping Box 3100 S-55003 Jönköping
Tel. (036) 34 42 00 Fax (036) 34 42 80 www.sew-eurodrive.se
Basel
Alfred lmhof A.G. Jurastrasse 10 CH-4142 Münchenstein bei Basel
Tel. (061) 4 17 17 17 Fax (061) 4 17 17 00 http://www.imhof-sew.ch
[email protected]
Chon Buri
SEW-EURODRIVE (Thailand) Ltd. Bangpakong Industrial Park 2 700/456, Moo.7, Tambol Donhuaroh Muang District Chon Buri 20000
Tel. 0066-38 21 40 22 Fax 0066-38 21 45 31
[email protected]
Istanbul
SEW-EURODRIVE Hareket Sistemleri San. ve Tic. Ltd. Sti Bagdat Cad. Koruma Cikmazi No. 3 TR-81540 Maltepe ISTANBUL
Tel. (0216) 4 41 91 63 + 4 41 91 64 + 3 83 80 14 + 3 83 80 15 Fax (0216) 3 05 58 67
[email protected]
Production Assembly Sales Service
Greenville
SEW-EURODRIVE INC. 1295 Old Spartanburg Highway P.O. Box 518 Lyman, S.C. 29365
Tel. (864) 4 39 75 37 Fax Sales (864) 439-78 30 Fax Manuf. (864) 4 39-99 48 Fax Ass. (864) 4 39-05 66 Telex 805 550
Assembly Sales Service
San Francisco
SEW-EURODRIVE INC. 30599 San Antonio St. Hayward, California 94544-7101
Tel. (510) 4 87-35 60 Fax (510) 4 87-63 81
Philadelphia/PA
SEW-EURODRIVE INC. Pureland Ind. Complex 200 High Hill Road, P.O. Box 481 Bridgeport, New Jersey 08014
Tel. (856) 4 67-22 77 Fax (856) 8 45-31 79
Dayton
SEW-EURODRIVE INC. 2001 West Main Street Troy, Ohio 45373
Tel. (9 37) 3 35-00 36 Fax (9 37) 4 40-37 99
Dallas
SEW-EURODRIVE INC. 3950 Platinum Way Dallas, Texas 75237
Tel. (214) 3 30-48 24 Fax (214) 3 30-47 24
Spain Assembly Sales Service Sweden Assembly Sales Service Switzerland Assembly Sales Service Thailand Assembly Sales Service
Turkey Assembly Sales Service USA
11
Address list
USA Additional addresses for service in the USA provided on request! Venezuela Assembly Sales Service
12
Valencia
SEW-EURODRIVE Venezuela S.A. Av. Norte Sur No. 3, Galpon 84-319 Zona Industrial Municipal Norte Valencia
Tel. +58 (241) 8 32 98 04 Fax +58 (241) 8 38 62 75
[email protected] [email protected]
8 • Spare parts and service
Spare parts list by major groups
BROMMA CONQUIP AB
08 01 ENG rev.
Bromma Group Manual
0-1-may 02 rev.00
Bromma Conquip
Page 1 of 1 Article No: Drawing No: Serial No: Customer: Standard: Item
1008900 GENERAL ASSEMBLY 1008900 EH5U Liebherr 400V AC - 230V AC - 50Hz / TTDS
Quant Title
1
1
Frame EH5
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
2 1 1 1 1 1 2 2 2 1 2 2 2 1 1 1 1 2 2 1 1 1
Telescopic beam unit Tower Tension rod Tension rod Frame std. components Tower std. components Twistlock assembly Twistlock assembly Cable chain assy. Tower, Cable chain assy. Hydraulic assy. Pump unit assy. Flipper arm assy. Gearbox assy. telescopic Gearbox assy. tower Decoration Electrical system LED-panel mount. det. Identity sign El. customised Box assy. TTDS El.customised
Material / Article No.
ISO, STD, LEFT ISO, STD, RIGHT
sign: rev:
RGT -
Dwg No.
Art. No.
16997
16997
24142 24161 23854 23855 24143 17023 1002945 1002946 37409 39047 17021 34375 24169 39055 44768 17452 39832 1001444 44522 39745 23761 39842
24142 24161 23854 23855 24143 17023 1002945 1002946 37409 39047 17021 34375 24169 39055 44768 17452 39832 1001444 59708 39745 61739 39842
date: 2006-08-24 -
Remarks Frame standard 16930, Main beam 23852, Lifting beam 23951 & 23952 Telescopic beam 38860, Gable end 16989
Floating ISO, Ø100 Floating ISO, Ø100
Relay logic “729030814” EH5-U / 230V AC Option: TTDS Option: TTDS
THIS DRAWING IS COPYRIGHT AND IS THE PROPERTY OF BROMMA CONQUIP AB. THE DESIGN AND OR CONSTRUCTIONS CONTAINED THEREIN MAY NOT BE COPIED OR REPRODUCED WITHOUT THE WRITTEN CONSENT OF THE OWNER.
12
9
5
SIGN DESIGNED
13
6
3
4
DATE
2
1
GENERAL ASSY
SERIAL No
Illtek 021029
7
14
SPREADER TYPE
EH5
PLOT DATE
10
SURFACE TREATMENT
E
ARTICLE No
SCALE
Spreader EH5 General assy A Partek Company
TOLERANCE GENERAL SS-ISO 2768
REVISION
01 DRAWING NUMBER
SP-52000
THIS DRAWING IS COPYRIGHT AND IS THE PROPERTY OF BROMMA CONQUIP AB. THE DESIGN AND OR CONSTRUCTIONS CONTAINED THEREIN MAY NOT BE COPIED OR REPRODUCED WITHOUT THE WRITTEN CONSENT OF THE OWNER.
48 3
33
47 4 32 49
1 35 36
50
37
16
20 14 7
26 34 17 10 21
39 43 38 8 39 9
2
24 15 29 23
11 5
43 44 38 43 41 18
6 38 22 43 44 20 28
12 31 25
40 38 36
38 43 46 39 43 42
19 38 43 39 27
30 45 SIGN DESIGNED
DATE
GENERAL ASSY
SERIAL No
Illtek 021029
SPREADER TYPE
EH5
PLOT DATE
SURFACE TREATMENT
E
ARTICLE No
SCALE
Exploded View Tower A Partek Company
TOLERANCE GENERAL SS-ISO 2768
REVISION
DRAWING NUMBER
SP-52001
EH5 Tower New standard DRAWING SP-52001 PART NO
DESCRIPTION
QTY
401517
GLIDE PLATE ASSY
1
0
Include pos.6,7,14,20
38863
TOWER CHAIN ASSY
1
0
Include pos. 5,9,11,12,15,23,24
24161
TOWER
1
1
1
SEE OTHER DRAWING
0
2
See SP-52002
51624
LIFTING SHAFT 90x334
1
3
Included in Pos 48
54662
LOCKING SHAFT ASSY
1
4
Included in Pos 48
71529
TUBE 1 1/2"CHAIN
4
5
39026
ROBALON PLATE LOWER
4
6
53137
GLIDE PLATE UPPER TOWER EH5
8
7
45476
CRANK ASSY EH5
1
8
401372
CHAIN ATTACHMENT
1
9
56242
CABLE CLAMP D=34
2
10
700737
CHAIN DUPLEX 1 1/2"
1
11
71520
CHAIN LOCK DUPLEX 1 1/2"
2
12
den 10 oktober 2002
POS
REMARKS
Sida 1 av 4
POS
PART NO
DESCRIPTION
QTY
401518
STEERING PIN
16
14
43075
LOCKING PLATE 12X12X40
1
15
401534
CABLE ATTACHMENT
4
16
401074
COVER PLATE
1
17
39171
BRACKET UPPER RIGHT
1
18
39174
BRACKET LOWER RIGHT
1
19
75497
SCREW MF6S 8X 35 FZB 10.9
32
20
78218
SCREW M6S 12X120 FZB 8.8
2
21
75051
SCREW M6S 20X 90 FZB 8.8
4
22
75713
SCREW MC6S 6X 30 FZB 8.8
1
23
700736
SCREW M6S 24x160 FZB 8.8
2
24
75052
NUT M20 LOC-KING FZB
4
25
75055
NUT M12 LOC-KING FZB DIN 985
2
26
39173
BRACKET LOWER LEFT
1
27
75292
WASHER BRB 21X36X3 FZB HB200
4
28
75268
WASHER NORD-LOCK M 6 FZB
1
29
39170
BRACKET UPPER LEFT
1
30
den 10 oktober 2002
REMARKS
Include pos. 10,17,21,26,34
Sida 2 av 4
POS
PART NO
DESCRIPTION
QTY
74339
WASHER TBRSB 21X52X8 FZB
4
31
72191
SCHACKLE "RAK GALV"
4
32
Included in Pos 48
85482
CHAIN HLZ 4.5-2 L=250
3
33
Included in Pos 48
75291
WASHER BRB 13X24X2.5 FZB HB200
4
34
54528
ATTACHMENT CABLE WAGON
1
35
75328
WASHER BRB 8.4X16X1.5 FZB HB2
10
36
75225
SCREW M6S 8X 22 FZB 8.8
2
37
75090
NUT M 8 LOC-KING FZB
16
38
70006
SCREW M6S 8X 35 FZB 8.8
16
39
401471
ANGEL BAR
1
40
401547
ANGLE BAR
1
42
75328
WASHER BRB 8.4X16X1.5 FZB HB2
32
43
70006
SCREW M6S 8X 35 FZB 8.8
5
44
401546
ANGLE BAR
1
45
24199
FRAME SCS2
1
46
700457
SNAP HOOK
1
47
Included in Pos 48
45596
LIFTING SHAFT ASSY
1
48
Include Pos. 3,4,32,33,47
den 10 oktober 2002
REMARKS
Sida 3 av 4
POS
PART NO
DESCRIPTION
QTY
46679
MOUNTING EL.CAB.
4
49
24263
SPREADER CABINET TOWER
1
50
den 10 oktober 2002
REMARKS See also drawing SP-52013
Sida 4 av 4
THIS DRAWING IS COPYRIGHT AND IS THE PROPERTY OF BROMMA CONQUIP AB. THE DESIGN AND OR CONSTRUCTIONS CONTAINED THEREIN MAY NOT BE COPIED OR REPRODUCED WITHOUT THE WRITTEN CONSENT OF THE OWNER.
14
11 35 10 33 34 39 36 43
20
4
12
19 18 29 45
25 8 24 23 22 9 13
40 32
21 12
1
6
26 7 44
13 12 15 5
2
41 3
31 38 48 47
42 27 17 37 28 30
SIGN DESIGNED
DATE
Illtek 021002
PLOT DATE
GENERAL ASSY
46 16
SERIAL No
SPREADER TYPE
EH5 ll
SURFACE TREATMENT
E
ARTICLE No
SCALE
Exploded View Tower gear box assy A Partek Company
TOLERANCE GENERAL SS-ISO 2768
REVISION
DRAWING NUMBER
SP-52002
EH5 Tower Gearbox Assy DRAWING SP-52002 PART NO
DESCRIPTION
QTY
POS
58549
GEARBOX R97 ELM.BRAKE 360-404V
1
1
54659
MOTOR SHELF EH5 TOWER
1
2
52196
CHAIN COVER TOWER EH5
1
3
51233
COVERPLATE CHAIN WHEEL EH5
1
4
53129
CHAIN WHEEL TOWER EH5 25
1
5
36609
CHAIN WHEEL
2
6
34379
CHAIN WHEEL TOWER EH5
1
7
52150
TRANSMISSION SHAFT DIA 80
1
8
44756
SHAFT ASSY EH5
2
9
71328
GREASEFITTING NO.208 R1/8"
2
10
71546
BEARINGHOUSE SNL 518-615
2
11
71548
SEALING TSNA 518A TOWER
3
12
48188
DISTANS
4
13
71547
BEARING BUSH
2
14
den 10 oktober 2002
REMARKS Part no for gearbox is 72157 and for only El motor is 58538
SEAL KIT
Sida 1 av 4
DESCRIPTION
PART NO
QTY
POS
71519
CHAIN 1 1/2" DUPLEX TOWER
1
15
71520
CHAIN LOCK DUPLEX 1 1/2"
1
16
70622
SCREW SK6SS 12X 12 14.9
1
17
71539
BEARING 22218 CCK W33 TOWER
2
18
71549
DISTANCE
4
19
74119
COVER BEARINGHOUSE ASNH518-615
1
20
51517
CHAIN WHEEL TOWER EH5 13
1
21
44196
LOCKING PLATE 1X20X46
2
22
75092
SCREW M6S 6X 20 FZB 8.8
4
23
76847
KEY 22X14X100 SMS2307
1
24
75052
NUT M20 LOC-KING FZB
4
25
73965
KEY 22X14X100 SMS 2306
1
25
79513
KEY 18X11X100 RK
1
26
75225
SCREW M6S 8X 22 FZB 8.8
4
27
75286
SPRING PIN 5X30 FRP
1
28
70474
SCREW M6S 20X 80 FZB 8.8
4
29
75008
SCREW M6S 20X 70 FZB 8.8
1
30
den 10 oktober 2002
REMARKS
Sida 2 av 4
DESCRIPTION
QTY
76848
SCREW M6S 20X 90 FZB 8.8 FULLT
2
31
75052
NUT M20 LOC-KING FZB
4
32
1
SEE REMARKS
1
33
75051
SCREW M6S 20X 90 FZB 8.8
4
34
70477
SCREW M6S 16X 80 FZB 8.8
4
35
75225
SCREW M6S 8X 22 FZB 8.8
3
36
75285
LOCKING WASHER M20
1
37
70479
NUT M20 M6M FZB KLASS 8
2
38
75292
WASHER BRB 21X36X3 FZB HB200
4
39
74339
WASHER TBRSB 21X52X8 FZB
4
40
70622
SCREW SK6SS 12X 12 14.9
1
41
75267
WASHER NORD-LOCK M 8 FZB
4
42
75267
WASHER NORD-LOCK M 8 FZB
3
43
44769
WASHER
1
44
70919
WASHER NORD-LOCK M20
4
45
71521
CHAIN LOCK1/2 LINK DUPL.1 1/2"
1
46
75052
NUT M20 LOC-KING FZB
4
47
PART NO
den 10 oktober 2002
POS
REMARKS
CAP (SEW)
Sida 3 av 4
DESCRIPTION
PART NO 74339
WASHER TBRSB 21X52X8 FZB
den 10 oktober 2002
QTY 4
POS
REMARKS
48
Sida 4 av 4
THIS DRAWING IS COPYRIGHT AND IS THE PROPERTY OF BROMMA CONQUIP AB. THE DESIGN AND OR CONSTRUCTIONS CONTAINED THEREIN MAY NOT BE COPIED OR REPRODUCED WITHOUT THE WRITTEN CONSENT OF THE OWNER.
13
7
14
15 16
9
1 32 25 8 26 36 37 22 24 18 5
4
21 23 31 10 34 11
20 19 12
33 35 2
3
29 17 6 28 30 27
SIGN DESIGNED
DATE
GENERAL ASSY
SERIAL No
Illtek 020903
SPREADER TYPE
EH5
PLOT DATE
SURFACE TREATMENT
E
ARTICLE No
SCALE
Exploded View Frame A Partek Company
TOLERANCE GENERAL SS-ISO 2768
REVISION
DRAWING NUMBER
SP-52003
EH5 Frame DRAWING SP-52003 PART NO
DESCRIPTION
QTY
POS
REMARKS
16997
FRAME
1
1
43072
LIFTING LUG ASSY
4
2
Include pos.10,11,21,23,31,34,
401278
GLIDE PLATE FRAME
2
3
Included in Glide plate assy See drawing SP-52004
401401
FRAME COVER ASSY
4
4
Include pos.12,19,20
43036
GLIDE PLATE 80X40X20
1
5
401279
20´STOP ASSY
4
6
Include pos.17,27,28,29,30
1
SEE REMARKS
0
7
See lamp assy SP- 52010
401277
LANDING BUFFER ASSY
4
8
Include pos.25,26,32,36,37
1
SEE REMARKS
0
9
See Drawing SP 52006
47805
PLATE
1
10
75052
NUT M20 LOC-KING FZB
6
11
38865
COVER
1
12
1
SEE REMARKS
0
15
See Electric drawing part list
48392
CLIP
3
16
Complete clip with screw,washer and nut
den 10 oktober 2002
Sida 1 av 3
DESCRIPTION
PART NO
QTY
POS
401281
SHIM
2
17
75497
SCREW MF6S 8X 35 FZB 10.9
2
18
75092
SCREW M6S 6X 20 FZB 8.8
2
19
54855
FLAT BAR
1
20
75051
SCREW M6S 20X 90 FZB 8.8
6
21
75328
WASHER BRB 8.4X16X1.5 FZB HB2
2
22
75090
NUT M 8 LOC-KING FZB
2
24
79830
WASHER SRB 14X28X2 FZB
2
25
49853
SLEEV
2
26
75607
SCREW M6S 12X 40 FZB 8.8
2
27
401280
20´BUFFER
1
28
401282
HOLDER FOR GLIDE PLATE
1
29
75295
WASHER NORD-LOCK M12 FZB
2
30
51110
LIFTING LUG WELD
1
31
75055
NUT M12 LOC-KING FZB DIN 985
2
32
76332
GREASE FITTING KR1/8 STRAIGHT
4
33
71328
GREASEFITTING NO.208 R1/8"
1
33
den 10 oktober 2002
REMARKS
Sida 2 av 3
DESCRIPTION
QTY
75292
WASHER BRB 21X36X3 FZB HB200
12
34
71328
GREASEFITTING NO.208 R1/8"
4
35
401276
BUFFER
1
36
79141
SCREW M6S 12X 35 FZB 8.8
2
37
PART NO
den 10 oktober 2002
POS
REMARKS
Sida 3 av 3
THIS DRAWING IS COPYRIGHT AND IS THE PROPERTY OF BROMMA CONQUIP AB. THE DESIGN AND OR CONSTRUCTIONS CONTAINED THEREIN MAY NOT BE COPIED OR REPRODUCED WITHOUT THE WRITTEN CONSENT OF THE OWNER.
17 19 25 18
16 15
10 13 12 15 14
20 24
2 9
11
3 10
22 21 23
1
6 5
7 8
4 6
SIGN DESIGNED
DATE
GENERAL ASSY
SERIAL No
Illtek 021002
SPREADER TYPE
EH5 ll
PLOT DATE
SURFACE TREATMENT
E
ARTICLE No
SCALE
Exploded View Telescopic Beam A Partek Company
TOLERANCE GENERAL SS-ISO 2768
REVISION
DRAWING NUMBER
SP-52004
EH5 Telescopic Beam DRAWING SP-52004 PART NO
DESCRIPTION
QTY
POS
REMARKS
38861
GLIDE PLATE ASSY
2
0
Include pos. 4,5,6,7,8 and pos 3 on drawing SP-52003
24142
TELESCOPIC BEAM ASSY
1
1
Assy with 2 Beams and 1 Gable end
62595
FLIPPER ARM
1
2
Please note! Rubber buffer not included, see item 11
24168
FLIPPER ARM
1
3
Please note! Rubber buffer not included, see item 11
44615
GLIDE PLATE LOWER 20X100X200
2
4
44614
GLIDE PLATE UPPER 25X100X250
2
5
75756
SCREW MF6S 12X 70 FZB 10.9
4
6
75055
NUT M12 LOC-KING FZB DIN 985
4
7
70538
WASHER BRB 13X24X2 FZB HB200
4
8
24167
FLIPPER ARM
1
9
1
SEE REMARKS
3
10
See Drawing SP-52009
401528
BUFFER ASSY
1
11
Include pos.12,13,14,15,16
401529
BUFFER
1
12
Included in pos.11
401530
SHIM PLATE
2
13
Included in pos.11
den 10 oktober 2002
Please note! Rubber buffer not included, see item 11
Sida 1 av 2
DESCRIPTION
PART NO
QTY
POS
REMARKS
75783
SCREW M6S 12X 50 FZB 8.8
2
14
Included in pos.11
75291
WASHER BRB 13X24X2.5 FZB HB200
4
15
Included in pos.11
75055
NUT M12 LOC-KING FZB DIN 985
2
16
Included in pos.11
51593
ATTACHMENT FLIPPER ARM B=45
1
17
Included in pos. 19
75330
SCREW MC6S 16X 50 FZB 8.8
2
18
Included in pos. 19
51593
ATTACHMENT FLIPPER ARM B=45
1
19
Include Pos.17, 18, 25.
76842
SCREW M6S 20X110 FZB 8.8
4
20
75292
WASHER BRB 21X36X3 FZB HB200
8
21
47678
SPACER (M20)
4
22
75052
NUT M20 LOC-KING FZB
4
23
75292
WASHER BRB 21X36X3 FZB HB200
8
24
70918
WASHER NORD-LOCK M16 FZB
2
25
den 10 oktober 2002
Included in pos. 19
Sida 2 av 2
THIS DRAWING IS COPYRIGHT AND IS THE PROPERTY OF BROMMA CONQUIP AB. THE DESIGN AND OR CONSTRUCTIONS CONTAINED THEREIN MAY NOT BE COPIED OR REPRODUCED WITHOUT THE WRITTEN CONSENT OF THE OWNER.
15
2 3 38
53 54
231
55
41 23
47 10 13 12 16 17 59 19 58 40
37
65
4 34 57 49
35
33 56
43 45 11 44
32 7 24 22 39 31 30 46
42
61 18 14 51 14 25 28
20 28 29
62 60
8 9 74 63
27 26
36 71 68 72 73
67
69 SIGN DESIGNED
Illtek
DATE
020926
70
52 64 69 70
66 65
GENERAL ASSY
SERIAL No
SPREADER TYPE
EH5
SURFACE TREATMENT
TOLERANCE GENERAL SS-ISO 2768
PLOT DATE
E
ARTICLE No
SCALE
Exploded View Hydraulic Assy End beam A Partek Company
REVISION
DRAWING NUMBER
SP-52005
EH5 Hydraulic Assy DRAWING SP-52005 PART NO
DESCRIPTION
QTY
POS
76526
HYDRAULIC OIL ISO VG 32
50
56350
HOSE 821-04/KL 480/P86/P87
2
1
74564
COUPLING GE10-SR 3/8"
13
2
44447
COUPLING RESTRICT.GE10SR 1.2MM
3
3
71864
COUPLING SV10-S
6
4
71877
COUPLING GE12-SR 1/2"
2
5
79801
PRESSURE FILTER (50L) PI3605-
1
6
71297
FILTER INSERT
1
7
78371
SHOCK RELIF VALVE 140 BAR
3
8
76196
HYDRAULIC MOTOR INCL.CHOCKVALV 300CC
3
9
56360
HOSE 821-06/KL 580/P86/P86
1
10
24 June 2003
REMARKS
50L OIL
SEE DRAWING SP-52009 FOR MORE DETAILS
Sida 1 av 6
PART NO
DESCRIPTION
QTY
POS
71872
COUPLING GE20-S 1 1/16"-12 UNF
2
11
71874
COUPLING GE12-S 9/16"-18 UNF
1
12
44553
DRAIN PIPE EH5
1
13
71764
COUPLING 3.5/28
1
14
78960
AIR BREATHER 3"MY"
1
15
71290
VALVE RHD12-S NON RETURN
2
16
73380
COUPLING EDKO 12-S
2
17
71320
HYDRAULIC PUMP PVQ10
1
18
72005
ELMOTOR 2.2kW 380/415/440/480
1
19
58016
HOSE 821-06/KL 460/P86/P86
1
20
56334
HOSE 821-06/KL 560/P86/P87
1
22
73096
VALVE DG4V-3-2C-MU-H7-60
4
23
700735
VALV BLOCK
1
24
24 June 2003
REMARKS
WHEN YOU ORDER SEAL KIT FOR THIS PUMP PLEASE STATE K4264
WHEN YOU ORDER SEAL KIT PLEASE STATE PART NO K4222 AND SOLENOID 70422
Sida 2 av 6
PART NO
DESCRIPTION
QTY
POS
75195
SCREW MC6S 8X100 12.9 DIN912
2
25
75090
NUT M 8 LOC-KING FZB
2
26
75328
WASHER BRB 8.4X16X1.5 FZB HB2
2
27
71871
COUPLING GE12-SR 3/8"
2
28
70157
COUPLING VSTI 3/8"-JE
4
29
56350
HOSE 821-04/KL 480/P86/P87
1
30
71866
COUPLING GE10-SR 1/4"
4
31
57419
HOSE 821-04/KL 630/P86/P86
2
32
56349
HOSE 821-04/KL 580/P86/P87
2
33
56348
HOSE 821-04/KL1720/P86/P87
2
34
56348
HOSE 821-04/KL1720/P86/P87
2
35
71343
SIGHT GLASS AS240 R 3/4"
2
36
56349
HOSE 821-04/KL 580/P86/P87
2
37
24 June 2003
REMARKS
Sida 3 av 6
PART NO
DESCRIPTION
QTY
POS
56350
HOSE 821-04/KL 480/P86/P87
2
38
56349
HOSE 821-04/KL 580/P86/P87
1
39
57425
HOSE 821-06/KL 770/P86/P86
1
40
75375
SCREW MC6S 5X 30 12.9 OBEH
16
41
44552
SUCTION PIPE EH5
1
43
45965
PLUG VSTIR 1/2" KOMPL.
1
44
71896
COUPLING KOR20-12-S
1
45
70084
COUPLING MÄTNIP.ST-04-R FORM A
1
46
75055
NUT M12 LOC-KING FZB DIN 985
4
49
79019
PLASTIC RING FOR COUPLI. 71764
1
51
46799
FLAP GB. EH130/600
2
52
34224
GASKET HYD.TANK EH5
1
53
39221
HYDR.TANK LID EH5
1
54
24 June 2003
REMARKS
Sida 4 av 6
DESCRIPTION
PART NO
QTY
POS
REMARKS
75212
SCREW M6S 6X 25 FZB 8.8
10
55
K3726
O-RING (HYDRV./BLOCK)
4
56
75294
WASHER BRB 10.5X22X2 FZB HB200
4
57
1
SEE REMARKS
1
58
KEY FOR MOTOR SHAFT ON EL.MOTOR PART NO 72005
1
SEE REMARKS
1
59
KEY FOR PUMP PART NO 71320
70040
SCREW SK6SS 6X 10 8.8
1
60
75290
SCREW M6S 10X 30 FZB 8.8
2
61
70403
CUP SPRING 23X10.2X1.25 D-2093
2
62
79281
PLUG IN BOX 8' OFF
1
63
75293
WASHER BRB 6.4X12X1.5 FZB HB2
14
64
75552
WASHER SRKB 7X25X1.5 FZB
6
64
401400
FLATBAR
1
65
401399
FLAP
1
66
24 June 2003
Sida 5 av 6
PART NO
DESCRIPTION
QTY
POS
44762
FLAT BAR
1
67
44760
FLAP EH5
1
68
75669
SCREW M6S 6X 30 FZB 8.8
14
70
75098
NUT M 6 LOC-KING FZB
14
71
75329
WASHER BRB 4.3X 9X0.8 FZB HB2
4
72
79265
SCREW MC6S 4X 25 FZB 8.8
4
73
75159
NUT M 4 LOC-KING FZB
4
74
24 June 2003
REMARKS
Sida 6 av 6
THIS DRAWING IS COPYRIGHT AND IS THE PROPERTY OF BROMMA CONQUIP AB. THE DESIGN AND OR CONSTRUCTIONS CONTAINED THEREIN MAY NOT BE COPIED OR REPRODUCED WITHOUT THE WRITTEN CONSENT OF THE OWNER.
18
8 6 5 2 7
26 25 1
7 4 5 7 3 9 10 13 15 16
12 11 23 22 19
14 17
20 24 21 28 27
30 SIGN DESIGNED
DATE
Illtek 020910
PLOT DATE
GENERAL ASSY
SERIAL No
29 SPREADER TYPE
EH5
SURFACE TREATMENT
E
ARTICLE No
SCALE
Exploded View Telescopic Gearbox Assy A Partek Company
TOLERANCE GENERAL SS-ISO 2768
REVISION
DRAWING NUMBER
SP-52006
EH5 Telescopic Gearbox Assy DRAWING SP-52006 PART NO
DESCRIPTION
QTY
POS
53596
SHAFT
1
1
53603
DISTANCE
1
2
53604
DISTANCE
1
3
53605
DISTANCE
1
4
73562
BEARING 22212 CC W33
2
5
74243
LOCKING RING SGA 60
1
6
73573
RUBBER SEALING V-70A
3
7
53595
COVER
1
8
53594
COVER
1
9
75212
SCREW M6S 6X 25 FZB 8.8
12
10
700730
KEY 18X11X80
1
11
73564
KEY 18X11X 40
1
12
51515
CHAIN WHEEL E112-1-11
1
13
51664
WASHER 6X21X80
1
14
den 10 oktober 2002
REMARKS
Sida 1 av 2
DESCRIPTION
PART NO
QTY
POS
75285
LOCKING WASHER M20
1
15
75286
SPRING PIN 5X30 FRP
1
16
75289
SCREW M6S 20X 35 FZB 8.8
1
17
71328
GREASEFITTING NO.208 R1/8"
2
18
39055
GEARBOX ASSY TELESCOPIC
1
19
401287
PLATE
1
20
75008
SCREW M6S 20X 70 FZB 8.8
2
21
75292
WASHER BRB 21X36X3 FZB HB200
2
22
75052
NUT M20 LOC-KING FZB
2
23
79785
SCREW M6S 10X 50 FZB 8.8
4
24
75294
WASHER BRB 10.5X22X2 FZB HB200
8
25
75119
NUT M10 LOC-KING FZB
4
26
62345
EL MOTOR 3 KW BRAKE 230V
1
27
700743
GEARBOX KA87
1
28
79680
COUPLING GEARBOX+ELMOTOR KA87
1
29
77779
BRAKE ASSY 230V BM4 INCL.HR
1
30
den 10 oktober 2002
REMARKS
Include Pos.27-30
Sida 2 av 2
Bromma Group Manual
7.3.2.2 Spare parts list for Twistlock Floating ISO 1002945 Left 1002946 Right
May. 06 rev.01
Bromma Conquip
7.3.2.2 Twistlock Floating ISO
Page 1
Bromma Group Manual
Page 2
7.3.2.2 Twistlock Floating ISO
Bromma Conquip
May. 06 rev.01
Bromma Group Manual
SP-POS
SP-POS
0
1002945
TWISTLOCK ASSY LEFT
DESCRIPTION
0
1002946
TWISTLOCK ASSY RIGHT
1
1000431
TWISTLOCK PIN
QTY
REMARKS Items 28 and 29 exluded
1
2
0
GUIDE BLOCK
1
3
53968
SPHERICAL WASHER
1
4
57059
TWISTLOCK ARM, ASSY.
1
5
1000434
TWISTLOCK KEY
1
6
1000432
NUT
1
(M39x4-6H)
7
70165
SCREW
1
M6S 8x75 FZB 8.8
8
54049
SPACER RING
2
9
74147
HYDRAULIC CYLINDER
1
10
37704
BLOCKADING PIN
1
FZB
11
70429
SPRING
1
SF-TF 4.5x22x90 SS 1774-04
TYPE 2 Right
(CA 32/20-100/65)
12
75055
NUT LOCK-KING
1
M12 FZB
13
75295
WASHER NORD-LOCK
2
M12 FZB
14
74044
LOCK PIN
2
R.R 3.0
15
71328
GREASE FITTING
2
R 1/8"
16
74970
SWITCH ATTACH. STD.
6
(SENSOR D=30)
SCREW
3
M6S 8x50 FZB 8.8
SWITCH PAD h=10
1
17
75226
18
1001482
19
75694
SCREW
4
M6S 6x55 FZB 8.8
20
700686
SCREW
2
M6S 6x65 FZB 8.8
21
43654
BLOCKADING PIECE
1
FZB
22
75090
NUT
4
LOC-KING M8 FZB BRB 8.4x16x1.5 FZB
23
75328
WASHER
8
24
48916
BOLTING PLATE
3
FZB
25
75268
WASHER NORD-LOCK
6
M6 FZB
26
79850
COVER PLATE DEP4
3
FZB
27
1002454
SENSOR PLATE ASSY. RIGHT
1
FZB
28
43653
TWISTLOCK ARM, ASSY. LEFT
1
TYPE 1 Included in 1002945 Tw istlock assy left
29
1002453
SENSOR PLATE ASSY. LEFT
1
included in 1002945 Tw istlock assy left
May. 06 rev.01
NOTE
Items 4 and 27 exluded
Bromma Conquip
7.3.2.2 Twistlock Floating ISO
Page 3
THIS DRAWING IS COPYRIGHT AND IS THE PROPERTY OF BROMMA CONQUIP AB. THE DESIGN AND OR CONSTRUCTIONS CONTAINED THEREIN MAY NOT BE COPIED OR REPRODUCED WITHOUT THE WRITTEN CONSENT OF THE OWNER.
6 7 13
9 10 3
4 S* 5 2
1
8 10
10 11
12
Single Sensor assembly SP10
6 9 10 15
7 13 4
S*
5 2
1 8 10 10 11
12
Dual Sensor assembly SP11 SIGN DESIGNED
DATE
GENERAL ASSY
SERIAL No
Illtek 020926
SPREADER TYPE
EH5 ll
PLOT DATE
SURFACE TREATMENT
E
ARTICLE No
SCALE
Exploded View Sensor Assy A Partek Company
TOLERANCE GENERAL SS-ISO 2768
REVISION
DRAWING NUMBER
SP-52008
Single Sensor Assy Part no 38084 SP-52008 Pos Part no
Description
Qty
Remarks
0
38084
SENSOR SINGEL ASSY
0
Include pos.2,3,4,5,6,7,8,9,10,11,12,13
1
38082
SINGLE SENSOR ATTACHMENT
1
Welded parts on frame
2
400267
PLATE
1
3
38087
PROTECTION PLATE
1
4
74970
CLAMP 04-430 PP
1
5
53951
PAD FOR SWITCH H=22
1
6
700647
SCREW M6S 6X 75 FZB 8.8
2
7
75268
WASHER NORD-LOCK M 6 FZB
2
8
75102
SCREW M6S 8X 30 FZB 8.8
2
9
75422
SCREW M6S 8X 25 FZB 8.8
2
10
75328
WASHER BRB 8.4X16X1.5 FZB HB2
6
11
75090
NUT M 8 LOC-KING FZB
4
12
76728
WASHER SRKB 9X28X2 FZB
2
13
79850
COVER PLATE DEP 4
1
den 10 oktober 200
Sida 1 av 1
Dual Sensor Assy Part no 38085 SP-52008 Pos Part no
Description
Qty
Remarks
0
38085
DUAL SENSOR ASSY
1
Include pos.2,3,4,5,6,7,8,9,10,11,12,13
1
38083
DOUBLE SENSOR ATTACHMENT
0
Welded part on Frame
2
400267
PLATE
2
3
38086
PROTECTION PLATE
1
4
74970
CLAMP 04-430 PP
2
5
53951
PAD FOR SWITCH H=22
2
6
700647
SCREW M6S 6X 75 FZB 8.8
4
7
75268
WASHER NORD-LOCK M 6 FZB
4
8
75102
SCREW M6S 8X 30 FZB 8.8
4
9
75422
SCREW M6S 8X 25 FZB 8.8
2
10
75328
WASHER BRB 8.4X16X1.5 FZB HB2
8
11
75090
NUT M 8 LOC-KING FZB
6
12
76728
WASHER SRKB 9X28X2 FZB
4
13
79850
COVER PLATE DEP 4
2
den 10 oktober 200
Sida 1 av 1
THIS DRAWING IS COPYRIGHT AND IS THE PROPERTY OF BROMMA CONQUIP AB. THE DESIGN AND OR CONSTRUCTIONS CONTAINED THEREIN MAY NOT BE COPIED OR REPRODUCED WITHOUT THE WRITTEN CONSENT OF THE OWNER.
9 19 16 3 17 1 13 15 12 7 5 6
20 21 10
22 8 2 19
18 11
SIGN DESIGNED
DATE
6
4
GENERAL ASSY
SERIAL No
Illtek 021029
SPREADER TYPE
EH5 ll
PLOT DATE
SURFACE TREATMENT
E
ARTICLE No
SCALE
Exploded View Gearbox A Partek Company
TOLERANCE GENERAL SS-ISO 2768
REVISION
DRAWING NUMBER
SP-52009
EH5 Flipper Gearbox Assy Part no 53275 DRAWING SP-52009 PART NO
DESCRIPTION
QTY
POS
53275
GEAR BOX ASSY TYPE 1
1
0
51176
GEAR HOUSING FLIPPER SMALL
1
1
55503
SHAFT FOR FLIPPER HOUSING SMALL
1
2
51177
COVER FOR FLIPPER HOUSING SMALL
1
3
54465
GEAR WHEEL 4-50-2541-03
1
4
54463
GEAR WHEEL 4-16-2541-03
1
5
54590
BUSHING FOR FLIPPERHOUSING
2
6
51284
BEARING FOR FLIPPERHOUSING
1
7
72010
KEY 20X12X 30 TK
3
8
76196
HYDRAULIC MOTOR INCL.CHOCKVALV 300CC
1
10
75049
SCREW MC6S 12X 40 FZB 8.8
1
11
70548
SCREW M6S 16X 55 FZB 8.8
1
12
79683
KEY 32X8X7
1
13
75295
WASHER NORD-LOCK M12 FZB
8
15
den 10 oktober 2002
REMARKS
Include pos.1-8,11-12,15-18 ( Pos.3 Drawn)
Sida 1 av 2
DESCRIPTION
PART NO
QTY
POS
71328
GREASEFITTING NO.208 R1/8"
3
16
78493
SCREW MC6S 12X150 FZB 8.8
3
17
75055
NUT M12 LOC-KING FZB DIN 985
3
18
78371
SHOCK RELIF VALVE 140 BAR
2
20
76922
VALVE BLOCK CHARLYNN
1
21
76915
SEAL KIT CHAR-LYN HYD.MOTOR
1
22
den 10 oktober 2002
REMARKS
Sida 2 av 2
EH5 Flipper Gearbox Assy Part no 60629 DRAWING SP-52009 PART NO
DESCRIPTION
QTY
POS
60629
GEAR BOX ASSY TYPE 2
1
0
51176
GEAR HOUSING FLIPPER SMALL
1
1
55503
SHAFT FOR FLIPPER HOUSING SMALL
1
2
51177
COVER FOR FLIPPER HOUSING SMALL
1
3
54465
GEAR WHEEL 4-50-2541-03
1
4
54463
GEAR WHEEL 4-16-2541-03
1
5
54590
BUSHING FOR FLIPPERHOUSING
2
6
51284
BEARING FOR FLIPPERHOUSING
1
7
72010
KEY 20X12X 30 TK
3
8
76900
GREASE FITTING R 1/8" 90GR
1
9
76196
HYDRAULIC MOTOR INCL.CHOCKVALV 300CC
1
10
75049
SCREW MC6S 12X 40 FZB 8.8
1
11
70548
SCREW M6S 16X 55 FZB 8.8
1
12
79683
KEY 32X8X7
1
13
den 10 oktober 2002
REMARKS
Include pos.1-8,11-12,15,17-20 ( Pos.3 Mirrow inverted)
Sida 1 av 2
DESCRIPTION
PART NO
QTY
POS
75295
WASHER NORD-LOCK M12 FZB
8
15
78493
SCREW MC6S 12X150 FZB 8.8
3
17
75055
NUT M12 LOC-KING FZB DIN 985
3
18
76332
GREASE FITTING KR1/8 STRAIGHT
2
19
78371
SHOCK RELIF VALVE 140 BAR
2
20
76922
VALVE BLOCK CHARLYNN
1
21
76915
SEAL KIT CHAR-LYN HYD.MOTOR
1
22
den 10 oktober 2002
REMARKS
Sida 2 av 2
EH5 Flipper Gearbox Assy Part no 60628 DRAWING SP-52009 PART NO
DESCRIPTION
QTY
POS
60628
GEAR BOX ASSY TYPE 1
1
0
51176
GEAR HOUSING FLIPPER SMALL
1
1
55503
SHAFT FOR FLIPPER HOUSING SMALL
1
2
51177
COVER FOR FLIPPER HOUSING SMALL
1
3
54465
GEAR WHEEL 4-50-2541-03
1
4
54463
GEAR WHEEL 4-16-2541-03
1
5
54590
BUSHING FOR FLIPPERHOUSING
2
6
51284
BEARING FOR FLIPPERHOUSING
1
7
72010
KEY 20X12X 30 TK
3
8
76900
GREASE FITTING R 1/8" 90GR
1
9
76196
HYDRAULIC MOTOR INCL.CHOCKVALV 300CC
1
10
75049
SCREW MC6S 12X 40 FZB 8.8
1
11
70548
SCREW M6S 16X 55 FZB 8.8
1
12
79683
KEY 32X8X7
1
13
den 10 oktober 2002
REMARKS
Include pos.1-8,11-12,15,17-20 ( Pos.3 Drawn)
Sida 1 av 2
DESCRIPTION
PART NO
QTY
POS
75295
WASHER NORD-LOCK M12 FZB
8
15
78493
SCREW MC6S 12X150 FZB 8.8
3
17
75055
NUT M12 LOC-KING FZB DIN 985
3
18
76332
GREASE FITTING KR1/8 STRAIGHT
2
19
78371
SHOCK RELIF VALVE 140 BAR
2
20
76922
VALVE BLOCK CHARLYNN
1
21
76915
SEAL KIT CHAR-LYN HYD.MOTOR
1
22
den 10 oktober 2002
REMARKS
Sida 2 av 2
EH5 Flipper Gearbox Assy Part no 56230 DRAWING SP-52009 PART NO
DESCRIPTION
QTY
POS
56230
GEAR BOX ASSY TYPE 2
1
0
51176
GEAR HOUSING FLIPPER SMALL
1
1
55503
SHAFT FOR FLIPPER HOUSING SMALL
1
2
51177
COVER FOR FLIPPER HOUSING SMALL
1
3
54465
GEAR WHEEL 4-50-2541-03
1
4
54463
GEAR WHEEL 4-16-2541-03
1
5
54590
BUSHING FOR FLIPPERHOUSING
2
6
51284
BEARING FOR FLIPPERHOUSING
1
7
72010
KEY 20X12X 30 TK
3
8
76196
HYDRAULIC MOTOR INCL.CHOCKVALV 300CC
1
10
75049
SCREW MC6S 12X 40 FZB 8.8
1
11
70548
SCREW M6S 16X 55 FZB 8.8
1
12
79683
KEY 32X8X7
1
13
75295
WASHER NORD-LOCK M12 FZB
8
15
den 10 oktober 2002
REMARKS
Include pos.1-8,11-12,15-18 ( Pos.3 Mirrow inverted)
Sida 1 av 2
DESCRIPTION
PART NO
QTY
POS
71328
GREASEFITTING NO.208 R1/8"
3
16
78493
SCREW MC6S 12X150 FZB 8.8
3
17
75055
NUT M12 LOC-KING FZB DIN 985
3
18
78371
SHOCK RELIF VALVE 140 BAR
2
20
76922
VALVE BLOCK CHARLYNN
1
21
76915
SEAL KIT CHAR-LYN HYD.MOTOR
1
22
den 10 oktober 2002
REMARKS
Sida 2 av 2
Bromma Group Manual
BGS Accessories 8.15 LED signal lamps Application
- Low power consumption
Bromma telescopic spreaders can be equipped with LED signal lamps to inform the crane driver and other personnel if the sprader has landed, (white or yellow), is unlocked (green) or has locked (red) on a container. For twinlift spreaders a fourth lamp is used to indicate twinboxes down (blue). For mobile harbour crane spreaders the fourth lamp indicates tower in mid position (yellow).
- No Phantom color effect
Description The Bromma LED lamp assy consists of an aluminum bottom plate and 1-4 LED lights. They are available in 24VDC or 110/230VDC versions. The 24VDC models are equipped with a M12 connector. The 110/230 models come with 10 m connection cable with an open end. The LED Lamp assy also includes attachment screws, washers and nuts (M8 FZB).
- Low maintenance - Excellent durability
Available models Art. No.
Green, red, yellow
24 VDC
1001399
Green, red, white
24 VDC
1001400
Green, red, yellow, blue
24 VDC
1001401
Green, red, white, blue
24 VDC
1001402
Blue
24 VDC
1001403
Green, red
24 VDC
1001404
Red, green, yellow
24 VDC
1001479
Green, red, white, yellow
24 VDC
1001883
Green, red, yellow
110/230VAC
1001405
Green, red, white
110/230VAC
1001406
Green, red, yellow, blue
110/230VAC
1001407
Green, red, white, blue
110/230VAC
1001408
Blue
110/230VAC
1001409
Green, red
110/230VAC
1001410
Red, green, yellow
110/230VAC
700919
Green, red, white, yellow
110/230VAC
1001884
0-1- June. 06 rev.00
Rec. cable 70396 (M12 open end 10 m)
voltage
10m open end included
LED Colors
Bromma Conquip
Bromma Group Manual
Technical specifications Model Voltage range Power consumption per light aspect Light intesity per light aspect (clear cupola)
24VDC
110/230VAC
21--30 VDC 3.2 W 40 cd
100-240 VAC 50/60 Hz 2.5 W 30 cd
Ambient air temperature Relative humidity Salt mist conditions Mechanical wibration Ingress protection Material Cupola Material Bottm plate
from -40OC to +55OC up to 98% at temperature up to +35OC IEC 60068-2-11 10-50 Hz with acceleration up to 10 g IP68 (IEC 60529) Hi tech polycarbonate Makrolon ® 10 mm aluminum alloy powder coated (RAL9005)
Dimensions Light aspects 1 2 3 4
A (mm)
B (mm)
160 305 450 595
130 275 420 565
Spare parts SP-POS 1 2 3 4 5 6
PART NO. 75102 75328 75090
DESCRIPTION QTY Screw M&S 8x30 4 Washer BRB 8,4x16x1,5 8 Nut M8 LOC-KING 4
1001415 1002903 70396
Attachment stright Attachment tilted 300 Cable 10m
Warnings CAUTION: LED light units are sources of bright light. Do not stare directly into the beam from close distances and observe all the warnings and guidelines in the instruction manual. Bromma LED indicator panels are classified as Class 2M LED devices according to the standard IEC60825-1:1993+A1:1997+A2:2001. Bromma Conquip
8-2- June. 06 rev.00
REMARKS FZB 8.8 FZB HB2 FZB see page 1 2 per LED 2 per LED for 24VDC
THIS DRAWING IS COPYRIGHT AND IS THE PROPERTY OF BROMMA CONQUIP AB. THE DESIGN AND OR CONSTRUCTIONS CONTAINED THEREIN MAY NOT BE COPIED OR REPRODUCED WITHOUT THE WRITTEN CONSENT OF THE OWNER.
2 6
9
35 36 33 34
3
52 53
47 39 46 42 43 45 44 48 41 7 54 40
14
28 29 27 25 8 30 31 32 26
37 38
13 48 49 50 51
1
5
10 11 15 16 4 23 18 22 17 20 21 24 19 12 SIGN DESIGNED
DATE
GENERAL ASSY
SERIAL No
Illtek 020911
SPREADER TYPE
EH5
PLOT DATE
SURFACE TREATMENT
E
ARTICLE No
SCALE
Exploded View Telescopic Drive A Partek Company
TOLERANCE GENERAL SS-ISO 2768
REVISION
DRAWING NUMBER
SP-52012
EH5 Telescopic Drive DRAWING SP-52012 PART NO
DESCRIPTION
QTY
POS
REMARKS
23855
TENSION ROD
1
1
16441
TELESCOPIC DRIVE ATT. ASSY
1
2
See Telescopic assy Drawing SP-52006
38073
CHAIN ASSY
2
3
Include pos.7,37,38
400242
TENSION ROD PIN ASSY
1
4
Include pos. 10,11,15,16
400244
END STOP ASSY
1
5
Include pos. 49,50,51,55
23854
TENSION ROD
1
6
61698
SHOCK ABSORBER
2
7
Includ pos.39,40,41,42,43,44,45,46,47,48,54
37409
CABLE CHAIN ASSY
1
8
Include pos.25,26,27,28,29,30,31,32
39047
CABLE CHAIN TOWER ASSY
1
9
Include pos.33,34,35,36
46744
SHAFT (TENSION ROD PIN ASSY)
1
10
Included in pos.4
400241
WASHER
1
11
Included in pos.4
38862
PEDESTAL BEARING
1
12
Include pos. 17,18,19,20,21,22,23,24
38084
SENSOR SINGEL ASSY
2
13
See Drawing SP-52008
38085
DUAL SENSOR ASSY
1
14
See Drawing SP-52008
den 10 oktober 2002
Sida 1 av 4
DESCRIPTION
PART NO
QTY
POS
REMARKS
75267
WASHER NORD-LOCK M 8 FZB
2
15
Included in pos.4
75365
SCREW M6S 8X 16 FZB 8.8
2
16
Included in pos.4
46773
SHAFT
1
17
Included in pos.12
46765
CHAIN WHEEL
1
18
Included in pos.12
51659
WASHER
1
19
Included in pos.12
41794
WASHER
1
20
Included in pos.12
73562
BEARING 22212 CC W33
2
21
Included in pos.12
73950
KEY 12X 8X 30 DIN 6885 B TK
1
22
Included in pos.12
74243
LOCKING RING SGA 60
2
23
Included in pos.12
71328
GREASEFITTING NO.208 R1/8"
1
24
Included in pos.12
37408
CABLE CHAIN
1
25
Included in pos.8
46771
GLIDE BLOCK
1
26
Included in pos.8
75499
SCREW MC6S 5X 16 FZB 8.8
2
27
Included in pos.8
75150
NUT M 5 LOC-KING FZB
3
28
Included in pos.8
75323
WASHER BRB 5.3X10X1 FZB HB200
3
29
Included in pos.8
79834
SCREW MC6S 5X 20 FZB
1
30
Included in pos.8
79835
SCREW MC6S 5X 12 FZB
1
31
Included in pos.8
den 10 oktober 2002
Sida 2 av 4
DESCRIPTION
PART NO
QTY
POS
REMARKS
75445
WASHER NORD-LOCK M 5 FZB
1
32
Included in pos.8
38996
CABLE CHAIN TOWER
1
33
Included in pos.9
75497
SCREW MF6S 8X 35 FZB 10.9
4
34
Included in pos.9
75090
NUT M 8 LOC-KING FZB
4
35
Included in pos.9
75328
WASHER BRB 8.4X16X1.5 FZB HB2
4
36
Included in pos.9
71512
CHAIN LOCK SIMPLEX 1 1/2" 177H
4
37
included in pos.3
47468
CHAIN SIMPLEX 1 1/2"177H 119
2
38
included in pos.3
53434
LINK SHOCK ABSORBER
1
39
Included in pos.7
59899
LINK L1=341 L2=381
1
40
Included in pos.7
59897
TUBE
1
41
Included in pos.7
53435
NUT SHOCK ABSORBER
1
42
Included in pos.7
74686
NUT M30 LOC-KING FZB KLASS 8
1
43
Included in pos.7
75098
NUT M 6 LOC-KING FZB
2
44
Included in pos.7
75293
WASHER BRB 6.4X12X1.5 FZB HB2
4
45
Included in pos.7
75694
SCREW M6S 6X 55 FZB 8.8
2
46
Included in pos.7
71529
TUBE 1 1/2"CHAIN
2
47
Included in pos.7
71686
CUP SPRING 71X36X4 No18
36
48
Included in pos.7
den 10 oktober 2002
35X2 L=196
Sida 3 av 4
DESCRIPTION
PART NO
QTY
POS
REMARKS
46757
SHIM
4
49
Include in pos.5
75267
WASHER NORD-LOCK M 8 FZB
2
50
Include in pos.5
78498
SCREW M6S 8X 40 FZB 8.8
2
51
Include in pos.5
70142
CLAMP 01-110 PP
2
52
75099
SCREW M6S 6X 40 FZB 8.8
2
53
71633
NUT M30 ML6M FZB
2
54
Included in pos.7
46743
END STOP
1
55
Include in pos.5
den 10 oktober 2002
Sida 4 av 4
THIS DRAWING IS COPYRIGHT AND IS THE PROPERTY OF BROMMA CONQUIP AB. THE DESIGN AND OR CONSTRUCTIONS CONTAINED THEREIN MAY NOT BE COPIED OR REPRODUCED WITHOUT THE WRITTEN CONSENT OF THE OWNER.
1
6
5 9 3 8 7
2
4
6
SIGN DESIGNED
DATE
Illtek 021029
PLOT DATE
GENERAL ASSY
SERIAL No
SPREADER TYPE
EH5 ll
SURFACE TREATMENT
E
ARTICLE No
SCALE
Exploded View Frame, Power cabinet A Partek Company
TOLERANCE GENERAL SS-ISO 2768
REVISION
DRAWING NUMBER
SP-52013
EH5 Electric Cabinet DRAWING SP-52013 PART NO
DESCRIPTION
QTY
POS
46679
MOUNTING EL.CAB.
4
0
24473
ELECTRIC CABINET
1
1
1
SEE REMARKS
1
2
77906
SCHACKLE M6 STAINLESS
2
3
86254
CHAIN HL3 L=160 SS2343
1
4
78557
RUBBER BUFFER 17-1480-50
1
5
75607
SCREW M6S 12X 40 FZB 8.8
2
6
75291
WASHER BRB 13X24X2.5 FZB HB200
3
7
75055
NUT M12 LOC-KING FZB DIN 985
2
8
79961
WASHER TBRSB 13X36X6 FZB
1
9
24 June 2003
REMARKS Include pos. 5,6,7,8,9
Included in Electric Cabinet
Sida 1 av 1
•
How to order spare parts and/or service
All ordering of Bromma spare parts must be done by the Bromma e-commerce website. To order the requested spare parts some important information must be available. The serial no. of the spreader. See Data Sheet chapt. 3or the dataplate mounted on main frame of the current spreader. The requested Art no. and the quantity needed. See Spare part list. Registered User To be able to log in at the Bromma e-commerce site you must be a registered user. To become a registered user you have to fill in the Application Form on the Bromma website. After a few days you will receive an User ID and a password by e-mail. When you are a regitered user fill in your User ID and password at the fields on the Bromma e-commerce website (www.bromma.com) to log in. Then follow the instructions on the screen. Search Function If you do not find the parts requested on the e-commerce site or if you have any other problems finding valid part numbers you can use the search function on the website or call your local Bromma dealer. The phone number is published on the website at www.bromma.com/distributors/index.asp
FOR SERVICE AND SPARE PARTS PLEASE CONTACT: BROMMA CONQUIP AB Krossgatan 31-33 S-162 26 VÄLLINGBY SWEDEN Telephone no. 46 +8 620 09 00 Fax no. 46 +8 739 37 86 Telex no. 12224
To avoid damage to property or personal injury when replacing parts, always use BROMMA CONQUIP AB original parts.
BROMMA CONQUIP AB
08 02 ENG rev.2
9 • Hydraulic circuit diagrams
BROMMA CONQUIP AB
09 01 ENG rev.
Bromma Group Manual
0-1-may 02 rev.00
Bromma Conquip
10 • Electrical wiring diagrams
BROMMA CONQUIP AB
10 01 ENG rev
Bromma Group Manual
0-1-may 02 rev.00
Bromma Conquip
Article No: PDF. No: Serial No: Customer:
39832 39832 …. Liebherr
EH5U/ Relay ELECTRICAL SYSTEM 400VAC 50Hz
Item
Quan.
Title
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
1 1 1 2 1 1 . . . . . . . . . . . . . . . . . . .
Electrical cabinet X200 relay EH5 Electrical cabinet X1 EH5 Electrical peripherals X0 EH5 Cable marking Item marking Item marking junction box . . . . . . . . . .
Page 1 of 1
. . . . . . . .
Art. No.
PDF. No.
39670 39671 39825 24410 63036 63037 . . . . . . . . . . . . . . . . . . .
39670 39671 39825 . . . . . . . . . . . . . . . . . . . . . .
Sign: Rev:
LAT E
03-06-10 BLN 06-07-05
Remarks Relay logic, located in Tower Junction and power, located in Frame Sensor, Cable Single JIB standard see drawing 24410.dwg Single JIB standard see drawing 24410.dwg Single JIB standard see drawing 24410.dwg . . . . . . . . . . . . . . . . . . .
Number x2 ARTICLE NO. 24410 , 63035 Dig. sensors WS1 WS2 WS3 WS4 WS5 WS6 WS7 WS8 WS9 WS10 WS11 WS12 WS13 WS14 WS16 . . . . . . . . . .
WS52 WS53 WS54 WS55 WS83 WS84 WS114 . WTTDS WS90 WS91 WS92 WS93 WS94 WS95 WS96 . . . . . . . .
Valves WY1 WY2 WY3 WY4 WY5 WY6 WY7 WY8 WY9 WY10 . . . . . . . . . . . . . .
WY11 WY12 WY13 WY14 WY15 WY16 . . . . . . . . . . . . . . . . . .
Various WM1 WM2 WM3 WM4 . . . . . . . . . . . . . . . . . . . .
WXP1 WXP2 WXP3 WXP4 WXP5 WXP8 WXP13 WXP20 WXP21 WXP22 WXP23 WXP24 WXP25 . . . . . . . . . . .
Cable marking
Dig. sensors S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 S13 S14 S16 . . . . . . . . .
S52 S53 S54 S55 S83 S84 S114 . . . . . . . . . . . . . . . . .
Number x1
Number x1
ARTICLE NO. 63036
ARTICLE NO. 63037
Valves Y1 Y2 Y3 Y4 Y5 Y6 Y7 Y8 Y9 Y10 . . . . . . . . . . . . . .
Y11 Y12 Y13 Y14 Y15 Y16 . . . . . . . . . . . . . . . . . .
Various M1 M2 M3 M4 . . HL1 HL2 HL3 HL4 HL5 HL6 HL7 HL8 . . . . . . . . . .
X1 X2 X3 X4 X5 X8 X13 X100 X101 X200 . TTDS . . . . . . . . . . . .
Item marking
Dig. sensors S1/S5 S2/S6 S3/S7 S4/S8 S52/S53 S14/S114 . . . . . . . . . . . . . . . . . .
S9 S10 S11 S12 S13 S16 S54 S55 S83 S84 S90 S91 S92 S93 S94 S95 S96 . . . . . . .
Valves Y1/Y2 Y3/Y4 Y5/Y6 Y7/Y8 Y9/Y10 Y11/Y12 Y13/Y14 Y15/Y16 . . . . . . . . . . . . . . . .
Various . . . . . . . . . . . . . . . . . . . . . . . .
X2 X3 X4 X5 X8 X13 . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . .
Item marking junction box
0
1
2
3
4
5
6
7
8
9
A
A
BROMMA CONQUIP KROSSGATAN 31-33 SE-162 50 VÄLLINGBY SWEDEN E-mail :
[email protected] +46 (0)8 620 09 00 Tel : B
C
D
B
Customer Plant designation Drawing Number Revision
: : : :
Liebherr A1 39832 e
Manufacturer (Company)
:
BROMMA CONQUIP
Project name Serial Number Types Responsible for project
: : : :
39832 Elec. system relay
Sub. drawings
:
39670, 39671, 39825
C
D
EH5-U
BROMMA SPREADER EH5-U
E
E
Created on the The latest revition
: :
By
2006-07-03
Manufacturing site
: bln
Number of pages :
: MACHINE TYPE:
-
F
This drawing is copyright, and is the property of BROMMA CONQUIP AB. The design and/or constructions contained therein, may not be copied or reproduced, whitout the written consent of the owner.
ITEM
SUBJECT OF CHANGE
0
28
SIGN.
1
DRAWN BY:
STOCKHOLM SWEDEN
DRAWING DATE:
3
4
5
bln 2004-02-19
6
SHEET
Elec. system relay Flyleaf
CHECKED BY:
DATE
2
EH5-U
SERIAL NO.
PLANT (=)
:
PLOTTED:
UNIT (+)
:
FILENAME:
7
2006-07-03
11:06
8
1 2 F 28
CONT. TOTAL SH.
REV.
DRAWING NO.
39832
e 9
Table of content Plant des.
A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1
Location
X200 X0 X200 X0 X200 X200 X200 X200 X200 X200 X200 X200 X200 X200 X200 X200 X0 X200 X0 X0 X0 X1 X200 X200 X0 X0
Page
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
Page description Flyleaf Table of contents: (1 - 28) Circuit diagram Circuit diagram Circuit diagram Circuit diagram Circuit diagram Circuit diagram Circuit diagram Circuit diagram Circuit diagram Circuit diagram Circuit diagram Circuit diagram Circuit diagram Circuit diagram Circuit diagram Circuit diagram Circuit diagram Connector designation Circuit diagram Circuit diagram plug in box Cable/ Sensor Layout Cabinet layout Cabinet layout Cabinet layout Cable/ Sensor Layout Spreader layout
Rev
Revision note
Date 2004-02-19 2006-07-03 2004-02-19 2004-02-19 2006-07-03 2004-02-19 2004-02-25 2005-09-22 2005-12-22 2004-02-25 2004-02-19 2004-06-30 2004-06-16 2004-06-16 2004-06-16 2004-06-16 2004-06-18 2004-06-16 2004-06-16 2004-06-18 2004-06-16 2004-06-16 2004-06-16 2004-06-16 2004-06-16 2004-06-16 2004-06-16 2004-06-16
MACHINE TYPE:
This drawing is copyright, and is the property of BROMMA CONQUIP AB. The design and/or constructions contained therein, may not be copied or reproduced, whitout the written consent of the owner.
EH5-U
DRAWING DATE:
bln 2006-07-03
PLANT (=)
:
PLOTTED:
UNIT (+)
:
FILENAME:
2006-07-03
11:06
2 3 28
CONT.
Table of contents: (1 - 28)
CHECKED BY:
STOCKHOLM SWEDEN
SHEET
Elec. system relay
SERIAL NO.
DRAWN BY:
Editor bln bln bln bln bln bln bln bln bln bln bln bln bln bln bln bln bln bln bln bln bln bln bln bln bln bln bln bln
TOTAL SH.
REV.
DRAWING NO.
39832
e
0
1
2
3
4
5
6
7
A1 +X0
8
A1 +X0
A
-XP1
22
30
23
31
24
32
2
PE
4
-WXP1 -WXP1
22
30
23
31
24
32
2
PE
:L1
:L1
:L2
:L2
:L3
:L3
:PE
:PE
-X200 B
9
4
:152
-XP2
5
:152
5
-WXP2
:153
:153
1
2
PE
VI
RD
GN/YL
A
:PE
B
NOTE: 3 PHASE CONNECTION RST. FOR RIGHT TURN
1 1
3
5
2
4
6
-K1
1
3
5
/5.08
2
4
6
-Q1
3
1
-F3
5
2A
-QM1
I>
I> 2
1
-P1
2
h
2
I> 4
1
6
-EH1 2
C
C
-K2
1
3
5
/17.03
2
4
6
-K3
1
3
5
/17.04
2
4
6
-XP23
A1 +X0 :40
:41
:41
:42
:42
1
6
2
7
3
8
-XP23
-XP20
PE
D +X0-WXP23
1
2
3
4
5
6
7
PE
-XP21
A1 +X0
-X200 1
:43
:44
-XP23
9
10
:23
:22
1
-WM1
1
2
3
PE
-EH2
+X0/4.03 -WXP21:PE
+X0/6.01 -WXP20:PE
+X0/4.02 / -WXP23:PE
+X0/4.05 / -WXP23:8
+X0/4.01 / -WXP23:3
+X0/4.05 / -WXP23:7
+X0/4.01 / -WXP23:2
+X0/4.01 / -WXP23:6
+X0/4.05 / -WXP23:1
2 U
-M1 5.5KW
V
W 3
M 3 ~
2 PE
PE
MACHINE TYPE:
SUBJECT OF CHANGE
SIGN.
1
3
TIME COUNTER
EH5-U
CHECKED BY: DRAWN BY:
STOCKHOLM SWEDEN
DRAWING DATE:
4
5
bln 2004-02-19
6
CABINET HEATER
CABINET HEATER X1 CABINET SHEET
Elec. system relay Circuit diagram
SERIAL NO.
DATE
2
E
-BRAKE1
GRAVITY POINT MOTOR M1
This drawing is copyright, and is the property of BROMMA CONQUIP AB. The design and/or constructions contained therein, may not be copied or reproduced, whitout the written consent of the owner.
-
0
A1 +X1
:PE
:45
-X1
-
ITEM
9
D
A1 +X0
3 PHASE
F
8
1
A1 +X1
E
-WXP23
10
PE
-WXP21
:40
-WXP20
-X200
9
PLANT (=) UNIT (+)
:
PLOTTED:
A1 : X200
2006-07-03
11:06
FILENAME:
7
8
3 4 F 28
CONT. TOTAL SH.
REV.
DRAWING NO.
39832
e 9
A1 +X1
-XP23
-X1
6
2
3
:1
:2
:3
PE
+X1-WXP23:1 / /3.01
-XP23
PE
6
7
8
9
+X1-WXP23:8 / /3.02
5
+X1-WXP21:PE /3.03
4
+X1-WXP23:7 / /3.02
3
-XP21
A
+X1-WXP23:3 / /3.02
+X1-WXP23:6 / /3.01
A1 +X200
2 +X1-WXP23:PE / /3.02
1 +X1-WXP23:2 / /3.01
0
A
1
7
8
:1
:2
:3
B
B :PE
1
-QM6
I>
C
3
I>
5
1
-QM7
I>
2
4
6
-K6
1
3
5
+X0/6.08
2
4
6
I>
3
I>
5
1
-QM8
I>
2
4
6
-K7
1
3
5
+X0/6.09
2
4
6
I>
3
I>
5
I>
C
2
4
6
-K9
1
3
5
+X200/12.02
2
4
6
-K8
1
3
5
2
4
6
D
D
-X1
-WM2
:10
:11
:12
:PE
1
2
3
PE
V
U
-M2
E
2.2KW
-WM3
W
:13
:14
:15
:PE
1
2
3
PE
V
U
M 3 ~
-M3 2.2KW
-WM4
W
:17
:18
:PE
1
2
3
PE
U
M 3 ~
PE
:16
-M4 3.0KW
V
PE
-M2 HYDRAULIC PUMP LEFT
-M3 HYDRAULIC PUMP RIGHT
E
2 -BRAKE4
-M4 TELESCOPIC MOTOR MACHINE TYPE:
This drawing is copyright, and is the property of BROMMA CONQUIP AB. The design and/or constructions contained therein, may not be copied or reproduced, whitout the written consent of the owner.
ITEM
3
PE
-
F
W
M 3 ~
SUBJECT OF CHANGE
0
SIGN.
1
DRAWN BY:
STOCKHOLM SWEDEN
DRAWING DATE:
3
4
5
bln 2004-02-19
6
SHEET
Elec. system relay Circuit diagram
CHECKED BY:
DATE
2
EH5-U
SERIAL NO.
PLANT (=) UNIT (+)
:
PLOTTED:
A1 : X0
2006-07-03
11:06
FILENAME:
7
8
4 5 F 28
CONT. TOTAL SH.
REV.
DRAWING NO.
39832
e 9
0
1
2
3
4
5
6
7
8
9
A1 +X0
3
1
25
:3
:1
:25
-Q1
14
/3.01
13
-F1 10A
-SS1 .01
11
21
12
22
D
20
17
4
2
:31
19
:32
34
35
28
3
5
6
7
-F2
E
-XP20
19
11
21
12
22
18
20
+X0/6.08 -WXP20:28
-SS2
17
+X0/6.00 -WXP20:35
-XP20
+X0/6.00 -WXP20:34
20A
A1 +X1
4
BK BK
+ +
- -
SPREADER STOP
:-:
F
4
ITEM
SUBJECT OF CHANGE
0
8
SIGN.
1
3
9
4 /3.01
5
6 /3.02
7
8
.04
D
10
E
SPREADER STOP
EH5-U
CHECKED BY: DRAWN BY:
STOCKHOLM SWEDEN
DRAWING DATE:
5
bln 2006-07-03
6
SHEET
Elec. system relay Circuit diagram
SERIAL NO.
4
2 /3.01
3
18
0VDC
DATE
2
33
1
A1 +X1
MACHINE TYPE:
-
-V1
:-:
32
This drawing is copyright, and is the property of BROMMA CONQUIP AB. The design and/or constructions contained therein, may not be copied or reproduced, whitout the written consent of the owner.
-L.VAC / /13.00
-K1
24VDC
-
:L
A1
2
8
-X201
A2
-G1
3
.08
-N.VAC / /10.00
C
1
-K1
:N
BU
RD RD
7
-X201
N
YL/GL
90-255VAC ---24VDC
A1 +X0 -WXP20
3
2
BN
-X201
-XP20
1
L
/8.05 / -+24VDC
C
B
+X0-WXP20
B
/7.00 / -0VDC
-X200
A
25
+X0/6.01 -WXP20:32
-WXP1
1
+X0/6.01 -WXP20:33
3
+X0-WXP20
-XP1
GND
A
PLANT (=) UNIT (+)
:
PLOTTED:
A1 : X200
2006-07-03
11:06
FILENAME:
7
8
5 6 F 28
CONT. TOTAL SH.
REV.
DRAWING NO.
39832
e 9
0
1
2
3
4
5
6
7
8
9
A1 +X1
B
-XP20
35
34
33
32
-WXP20:28 +X200/5.02
-WXP20:PE +X200/3.03
-WXP20:32 +X200/5.06
-WXP20:33 +X200/5.07
-WXP20:34 +X200/5.02
A
-WXP20:35 +X200/5.02
A
PE
B
28
-0VDC +X200/8.00
A1
A1
-K6 C
-X2
:8
:-
:9
:PE
:PE
3A
3A
-XP2
19
6
GR
:-
:14
:PE
3A
-XP3
12
-WXP3 -WXP2
:-
:12
19
VI
6
RD
A2
:PE
C
A2
3A
-XP8
12
:-
-K7
19
6
-X2
12
:15
GN/YL
-WXP8
RD/BU
VI
RD
GN/YL
A1 +X1
PE
+
-
PE
-
+
PE
:12
:6
:13
:14
+X0/19.08 / -WXP13:14
-
:19
+X0/19.08 / -WXP13:13
+
-XP13
A1 +X8
+X0/19.07 / -WXP13:12
A1 +X3
+X0/19.09 / -WXP13:19
A1 +X2
D
+X0/19.09 / -WXP13:6
D
E
E
SUPPLY PLUGIN BOX X2
SUPPLY PLUGIN BOX X3
SUPPLY PLUGIN BOX X8
F
MACHINE TYPE:
This drawing is copyright, and is the property of BROMMA CONQUIP AB. The design and/or constructions contained therein, may not be copied or reproduced, whitout the written consent of the owner.
ITEM
SUBJECT OF CHANGE
0
SIGN.
1
3
1
2/4.03
4/4.01
3
4/4.03
5
6/4.01
5
6/4.03
-K6,K7 PUMPS ON
EH5-U
CHECKED BY: DRAWN BY:
STOCKHOLM SWEDEN
DRAWING DATE:
4
5
bln 2004-02-19
6
SHEET
Elec. system relay Circuit diagram
SERIAL NO.
DATE
2
2/4.01
3
SUPPLY TTDC BOX X13
-
1
PLANT (=) UNIT (+)
:
PLOTTED:
A1 : X0
2006-07-03
11:06
FILENAME:
7
8
6 7 F 28
CONT. TOTAL SH.
REV.
DRAWING NO.
39832
e 9
0
1
2
3
4
5
6
7
8
9
A1 PORT AND CHANNEL +X0 IN PLUGIN BOX CHANNEL A=PIN 4 CHANNEL B=PIN 2
A
A 1
3
1
-
+
-WS1/S5 A1 +X2 -XP1
-WS2/S6 A1 +X2 -XP2
:4
-WXP2
GN
-XP2
3
1
-
-WS3/S7 A1 +X3 -XP1
:4
-WXP3
BU
15
-WS4/S8 A1 +X3 -XP2
:4
-WXP3
GR
3
1
-
-WS1/S5 A1 +X2 -XP1
:4
RD/BU
15
-WS2/S6 A1 +X2 -XP2
:2
GR/PK
-XP2
-WXP2
3
1
-
-S8 4
-WS3/S7 A1 +X3 -XP1
A
:2
-WXP3
WH/GN
5
4
-WS4/S8 A1 +X3 -XP2
A
:2
-WXP3
GN
-XP3
4
3 -
+
-S7 4
A
-WXP2
7
1 +
-S6 4
1
3 -
+
-S5 4
1
-XP3
7
1 +
-S4 4
1
3 -
+
-S3 4
1
-WXP2
A1 +X1
1 +
-S2 4
B
3 -
+
-S1
A
:2
B
BU
5
4
C
C -XP20
-WXP20
1
2
3
4
5
6
7
8
11
12
13
14
15
16
17
18
1
2
3
4
5
6
7
8
-XP20
D
14
-KA5 .05
12
14
-KA6 .06
11
12
.07
11
A1
14
-KA7
12
12
.02
14
-KA3 .03
12
.04
12 11
A1
-KA6
A1
-KA7
A2
14
-KA4
11
A1
-KA5 A2
12 11
A1
-KA4 A2
14
-KA2
11
A1
-KA3 A2
14
-KA1 .01
11
A1
-KA2 A2
14
-KA8 .08
11
A1
-KA1
12
D
-KA8
A2
A2
A2
/5.07 / -0VDC
-0VDC / /8.00
14
E
12 24 22 34
11
.05
21
/8.05
14 12 24 22 34
31/10.01
32 44
-S1 UNLOCKED LEFT LANDSIDE
.06
21
/8.05
31/10.01
32 44
41/10.06
42
14
11
41/10.06
42
-S2 UNLOCKED LEFT WATERSIDE
12 24 22 34
11
.07
21
/8.06
31/10.01
32 44
41/10.06
42
-S3 UNLOCKED RIGHT WATERSIDE
14 12 24 22 34
11
.08
21
/8.06
31/10.01
32 44
41/10.06
42
-S4 UNLOCKED RIGHT LANDSIDE
14 12 24 22 34
21
/8.08
14 12 24 22 34
41/10.07
42
-S5 LOCKED LEFT LANDSIDE
SUBJECT OF CHANGE
0
SIGN.
1
3
.02
21
/8.08
14 12 24 22 34 32 44
41/10.07
42
-S6 LOCKED LEFT WATERSIDE
42
EH5-U
STOCKHOLM SWEDEN
DRAWING DATE:
4
5
bln 2004-02-25
6
.03
14
21
/9.02
12 24
31/10.01
22 34
41/10.07
32 44
11
.04
21
/9.02
E
31/10.01
41/10.07 -S8 LOCKED RIGHT LANDSIDE 42
SHEET
Elec. system relay Circuit diagram
CHECKED BY: DRAWN BY:
11
-S7 LOCKED RIGHT WATERSIDE
SERIAL NO.
DATE
2
11
31/10.01
32 44
MACHINE TYPE:
This drawing is copyright, and is the property of BROMMA CONQUIP AB. The design and/or constructions contained therein, may not be copied or reproduced, whitout the written consent of the owner.
-
ITEM
.01
31/10.01
32 44
-
F
11
PLANT (=) UNIT (+)
:
PLOTTED:
A1 : X200
2006-07-03
11:06
FILENAME:
7
8
7 8 F 28
CONT. TOTAL SH.
REV.
DRAWING NO.
39832
e 9
0
1 A1 +X0
2
3
4
5
PORT AND CHANNEL IN PLUGIN BOX CHANNEL A=PIN 4 CHANNEL B=PIN 2
A
1
3
1
3
1
-
+
1
9
-WS11
3
-S12 4
1
-+24VDC / /9.00
-
+
-S11 4
-WS10
3 -
+
-S10
1
8
A
4
-WS9
7
/5.03 / -+24VDC
-
+
-S9
6
4
-WS12
1
1
21
21
21
-KA1
-KA3
-KA5
/7.01
/7.03
/7.05
22
24
22
24
22
24
B
B
A1 +X2
A1 +X3 -XP3
-XP4
:4
:4
22
A1 +X1
C
WH/YL
WH/GR
-XP4
:4
-WXP3
GR/PK
16
-XP3
3
24
22
-KA4
/7.02
:4
-KA6
/7.04
21
:1
24
/7.06
21
:2
21
:3
WH/GN
A1 +X0 -XP2
22
-KA2 -XP3
-X201 -WXP2
24
16
-XP20
-XP21
21
-XP20
21
22
C
3
-WXP20
-WXP21
23
-WXP20
2
24
A1 +X1 -XP20
9
10
11
12
-XP20
-XP21
21
-XP20
21
22
+X0/6.08 +X1-0VDC
+X1-0VDC /9.00
-WXP20
19
20
21
22
-XP24
2
1
-XP25
2
1
-XP24
4
3
1
D -XP20
9
10
11
-WXP24
12
1
-WXP24
2
-WXP25
-HL1
1
1
A1
A1
-KA10 A2
A1
-KA11 A2
-HL4
1
-HL2
2
1 2 +X0-HL 1- common / /9.00
A1
-KA12 A2
+X0-HL 4- common / /9.00
A2
/7.09 / -0VDC
E
-0VDC / /9.00
14 12
14
11/9.04
12
-S9 LANDED LEFT LANDSIDE
14 11/9.04
-S10 LANDED LEFT WATERSIDE
12
11/9.06
-S11 LANDED RIGHT WATERSIDE
14 12
-S12 LANDED RIGHT LANDSIDE
-HL1 UNLOCKED LEFT
ITEM
-HL4 UNLOCKED RIGHT MACHINE TYPE:
This drawing is copyright, and is the property of BROMMA CONQUIP AB. The design and/or constructions contained therein, may not be copied or reproduced, whitout the written consent of the owner.
-
SUBJECT OF CHANGE
0
SIGN.
1
3
-HL2 LOCKED LEFT
EH5-U
CHECKED BY: DRAWN BY:
STOCKHOLM SWEDEN
DRAWING DATE:
4
5
bln 2005-09-22
6
TWISTLOCK COUNTER SHEET
Elec. system relay Circuit diagram
SERIAL NO.
DATE
2
E
11/9.06
-
F
D 2
2
2
-KA9
-P2 3
PLANT (=) UNIT (+)
:
PLOTTED:
A1 : X200
2006-07-03
11:06
FILENAME:
7
8
8 9 F 28
CONT. TOTAL SH.
REV.
DRAWING NO.
39832
e 9
0
1
2
3
4
5
6
7
8
9
/8.09 / -+24VDC
-+24VDC / /10.00
A
A
B
11
11
21
-KA9
-KA11
-KA22
/7.07
/8.01
/8.03
/17.06
22
24
12
14
12
14
22
24
22 24
12
-KA8
12
-KA10
/7.08
:4
-XP21
/17.05
/8.04
11
-XP20
:6
23
A1 +X0
11
-KA13 .04
A1 +X0
12
-XP21
-WXP20
3
+X1-XP20
22
-XP20
14 4
25
A1
+X1-XP21
:7
23
-WXP21 -WXP21
21
11
:5
22
-KT1
23
24
-KA21
14
-KA12
/8.02
21
-X201 C
14
-WXP20
22
B
A1 +X1 -XP21
M
0.5s
24
:8
-XP21 -WXP21
21
-KA7
26
23
C
24
5
24
-XP20
24
8
-XP24
8
L
+X1-XP25
4
3
+X1-XP24
7
-XP25
5
7
5
9
+X1-0VDC /12.01
/8.09 +X1-0VDC
9
D -WXP25
-WXP24
3
-WXP25
4
4
5
-WXP24 1
-HL5
1
-HL3
2
A1
A1
-KA13
-KA14
2
A2
1
-HL6
-HL8
2
A2
1
D
5 1
-HL7
2
2
/8.09 / +X0-HL 1- common /8.09 / +X0-HL 4- common /8.09 / -0VDC
-0VDC / /10.00
14 12
E
14
11.06
12 24 22
-HL5 LOCKED RIGHT
-HL3 LANDED LEFT
MACHINE TYPE:
F
This drawing is copyright, and is the property of BROMMA CONQUIP AB. The design and/or constructions contained therein, may not be copied or reproduced, whitout the written consent of the owner.
ITEM
SUBJECT OF CHANGE
0
SIGN.
1
3
-HL6 LANDED RIGHT
EH5-U
CHECKED BY: DRAWN BY:
STOCKHOLM SWEDEN
DRAWING DATE:
4
5
bln 2005-12-22
6
-HL7 -HL8 TOWER IN CENTRE LEFT / RIGHT SHEET
Elec. system relay Circuit diagram
SERIAL NO.
DATE
2
E 21/10.08
LANDED RIGHT AND ALL LANDED
LANDED LEFT
-
11/10.01
PLANT (=) UNIT (+)
:
PLOTTED:
A1 : X200
2006-07-03
11:06
FILENAME:
7
8
9 10 F 28
CONT. TOTAL SH.
REV.
DRAWING NO.
39832
e 9
0
1
2
3
A1 +X0
A
4
5
6
7
8
9
A -XP1
15
-WXP1
-X200
14
8
7
35
15
14
8
7
35
:15
:14
:8
:7
:35
/17.03 / -L.VAC
-L.VAC / /12.00
/5.09 / -N.VAC
-N.VAC / /11.00
A2
B
A1
A2
-KA100
13
A1
-KA30
-KA101 14
14
13
14
13
14
-KA31 A1
13
13
14
B
-KA32
A2
A2
A1
A1
A2
/9.09 / -+24VDC
-+24VDC / /11.00
11
-KA14 /9.06
-KA1 C
34
/7.01
12
32
14
34
-KA5 /7.05
31
31
31
/7.01
-KA6 34
/7.06
32
34
34
/7.03
32
34
-KA7 /7.07
31
/7.04
32
34
32
-KA17
-KA16
.04
.03
31
-X201
34
GRAV.POINT AUT. RETURN OFF - ON
31 /7.08
32
34
/7.05
-KA14
24
/9.06
22
C
21
41 41
-KA2
-KA6
:17
/7.02
/7.06
3
-KA3
4
/7.03
44
42
42
44
42
31
-KA8 34
44
-KA5
41
31
31
-KA4
42 41
32 32
-KA3
44
-KA1
31
-KA2 /7.02
32
-SB1
44
42
/7.07
41
32
44
-KA7
41
41
D
41
-KA4
-KA8
/7.04
/7.08
21
44
42
42
D 44
42
-KA37 /14.05
A1
-KT2
-X201
A1
:19
-KA16
M
22
24
A1
-KA17
L
A2
-UNLOCKED / /14.00
A2
-TELEPERM / /11.00 /9.09 / -0VDC
-0VDC / /11.00
14
11/11.01
12 34
E
31
32
.04
UNLOCK CMD
14 12 34 32
11/11.03
E 31
.03
LOCK CMD
UNLOCK SIGNAL MACHINE TYPE:
-
F
This drawing is copyright, and is the property of BROMMA CONQUIP AB. The design and/or constructions contained therein, may not be copied or reproduced, whitout the written consent of the owner.
ITEM
SUBJECT OF CHANGE
0
SIGN.
1
STOCKHOLM SWEDEN
DRAWING DATE:
3
4
5
bln 2004-02-25
6
SHEET
Elec. system relay Circuit diagram
CHECKED BY:
DATE
2
EH5-U
SERIAL NO.
DRAWN BY:
LANDED SIGNAL
LOCK SIGNAL
PLANT (=) UNIT (+)
:
PLOTTED:
A1 : X200
2006-07-03
11:06
FILENAME:
7
8
10 11 F 28
CONT. TOTAL SH.
REV.
DRAWING NO.
39832
e 9
0
1
2
3
4
5
A1 +X0
A
6
-XP1
7
8
9
19
-WXP1
-X200
A
18
19
18
:19
:18
/10.09 / -+24VDC
-+24VDC / /12.00
/10.09 / -N.VAC
-N.VAC / /12.00
11
B
11
-KA16
-KA17
/10.03
/10.04
14
12
B 14
21
12 A2
A1
-KA20
.05
-XP21
-XP20
25
25
-XP21
26
-WXP21
-WXP20
6
27
28
-WXP21
22
.08
24
24
A2
A1
14
13
22
-KA105
26
-KA106 13
14
A1 +X0
21
-KA19
7
/10.09 / -TELEPERM
A1 +X1
C
-XP21
-XP20
25
25
-XP21
26
26
11
11
-KA27 /18.03
-XP3
-XP2
1
1
-XP3
18
21
-KA28 12
14
/18.04
-KA27 12
14
/18.03
C
21
-KA28 22
24
/18.04
22
24
18
11
-WXP3
-WXP2
WH/YL
A1 +X3
A1 +X2 -XP8
D
BL
YL/BN
A1 +X2 -XP8
:4
-WXP2
-WXP3
WH/GR
-KA26
/18.01
/18.02
14
A1 +X3
:4
-XP8
:2
12
A1
-WY7/Y8
B
A1
-Y7
-Y15 A2
BU
-WY15/Y16
A1
-Y8 A2
42
44
-KA19 .05
41
41
A1 A1
A1
-KA19
A2
-KA20 A2
A2
/10.09 / -0VDC
E
-0VDC / /14.00
14
22 44 42
-Y7 TWISTLOCK UNLOCK
-Y15 TWISTLOCK UNLOCK
-Y8 TWISTLOCK LOCK
-Y16 TWISTLOCK LOCK
21
.06
41
.08
12 24 22 44 42
RETRACT TELESCOPE CMD
This drawing is copyright, and is the property of BROMMA CONQUIP AB. The design and/or constructions contained therein, may not be copied or reproduced, whitout the written consent of the owner.
SUBJECT OF CHANGE
0
SIGN.
1
3
DRAWN BY:
4
DRAWING DATE:
5
21
.07
41
.05
bln 2004-02-19
6
SHEET
Elec. system relay Circuit diagram
CHECKED BY:
DATE
2
EH5-U
SERIAL NO.
STOCKHOLM SWEDEN
E
11/12.02
EXPAND TELESCOPE CMD MACHINE TYPE:
-
ITEM
14
11/12.01
12 24
F
42
BU
-Y16 A2
12
D 44
.08
-WY7/Y8
B
14
:2
-KA20 -WY15/Y16
11
-KA25
PLANT (=) UNIT (+)
:
PLOTTED:
A1 : X200
2006-07-03
11:06
FILENAME:
7
8
11 12 F 28
CONT. TOTAL SH.
REV.
DRAWING NO.
39832
e 9
0
1
2
3
4
5
6
7
8
9
A
A
A1 /13.02 +X0
-XP1 -WXP1
B
-X200
13
13
B :13
/11.09 / -+24VDC
-+24VDC / /14.00
/10.09 / -L.VAC
-L.VAC / /18.00
11
11
-KA19
-KA20
/11.05
/11.08
14
12
14
12
12
14
-KA114 A1
C
-KT3 0.3s
.03
A1
-KT4
M
12
0.3s
L
11
M
/13.01
-XP20
15
C
14
-KA115
L
11 12
16
14
-KA116 22
A1 +X0
/13.03
24
11
-KA109 -WXP20
29
30
12
.07
14
-KA117
21
/13.05
11 12
A1 +X1
14
-KA118 -XP20
15
/13.07
16
11
D
D 22
-K9
22
-K8
21
21
-K9
A1
A1
-K8 A2
A2
A1
A1
-KA114
-KA109 A2
A2
+X200/9.09 -0VDC
E
/11.09 / -N.VAC
3 5 22
+X0/4.06 4 +X0/4.06 6 +X0/4.06 21 .02 2
-K8 RETRACT TELESCOPE
1 3 5 22
+X0/4.05 4 +X0/4.05 6 +X0/4.05 21 .01 2
-K9 EXTEND TELESCOPE
14 12 24 22
14 11
.04
12 24
21/14.00
22
POWER ON SAFE HOLD FOR FLIPPERS MACHINE TYPE:
This drawing is copyright, and is the property of BROMMA CONQUIP AB. The design and/or constructions contained therein, may not be copied or reproduced, whitout the written consent of the owner.
ITEM
SUBJECT OF CHANGE
0
SIGN.
1
3
EH5-U
21
.03
CHECKED BY: DRAWN BY:
STOCKHOLM SWEDEN
DRAWING DATE:
4
5
bln 2004-06-30
6
SHEET
Elec. system relay Circuit diagram
SERIAL NO.
DATE
2
11/13.02
ALL FLIPPERS UP
-
F
E
-N.VAC / /14.00
1
PLANT (=) UNIT (+)
:
PLOTTED:
A1 : X200
2006-07-03
11:06
FILENAME:
7
8
12 13 F 28
CONT. TOTAL SH.
REV.
DRAWING NO.
39832
e 9
0
1
2
3
4
5
6
7
8
9
A
A
A1 /12.07 +X0
-XP1 -WXP1
9
10
9
12
10
11
12
11
B
B -X200
:10
:9
:12
:11
/5.09 / -L.VAC
-L.VAC / /17.00
C
C
11
-KA109 /12.07
14
12
12
14
12
-KA110
14
12
-KA111
.02
.04
11
14
12
-KA112 .06
11
14
-KA113 .08
11
11
D
D
A1
A1
-KA115 A2
E
A1
-KA110
-KA116 A2
A1
A1
-KA111 A2
-KA117
A1
A2
A2
A1
-KA118
-KA113
A2
A2
A2
.09 / -N.VAC
14
11/12.04
12
12 24 22
.
11
.02
14 12
11/12.05
21/14.01
12 24 22
GREEN FLIPPERS . DOWN
.
14
11
.04
14
14
11/12.06
12
12 24
21/14.02
BLACK FLIPPER . DOWN
22
MACHINE TYPE:
This drawing is copyright, and is the property of BROMMA CONQUIP AB. The design and/or constructions contained therein, may not be copied or reproduced, whitout the written consent of the owner.
SUBJECT OF CHANGE
0
SIGN.
1
3
14
.06
11/12.06
12
21/14.03
EH5-U
STOCKHOLM SWEDEN
DRAWING DATE:
4
5
bln 2004-06-16
6
12 24
11
.08
21/14.04
RED FLIPPERS . DOWN
. SHEET
Elec. system relay Circuit diagram
CHECKED BY: DRAWN BY:
14
22
SERIAL NO.
DATE
2
11
WHITE FLIPPER . DOWN
.
-
ITEM
E
-N.VAC / .00
14
F
A1
-KA112
PLANT (=) UNIT (+)
:
PLOTTED:
A1 : X200
2006-07-03
11:06
FILENAME:
7
8
13 14 F 28
CONT. TOTAL SH.
REV.
DRAWING NO.
39832
e 9
0
1
2
3
4
5
6
A
7
8
9
A
A1 +X0
-XP1 -WXP1
16
17
16
17
-X200
:16
:17
A2
A1
/12.08 / -N.VAC
B
B -KA107
A2
A1
14
13
-KA108 14
13
/12.08 / -+24VDC
-+24VDC / /17.00
/10.09 / -UNLOCKED
21
-KA114 C
/12.03
22
C
24
21
21
21
21
-KA110
-KA111
-KA112
-KA113
/13.02
/13.04
/13.06
/13.08
-XP21
22
1
24
2
3
22
4
24
5
22
7
24
9
11
11 22
13
24
14
15
31
-KA21
-KA21
/17.05
/17.05
14
12
34
32
16 32
34
12
-KA22
D
/17.06
12
14
-KA22 /17.06
31
D 11
14
-KA37
E
/16.03 +X1-WXP21:16
/15.01 +X1-WXP21:15
/16.04 +X1-WXP21:14
/15.02 +X1-WXP21:13
/15.03 +X1-WXP21:11
/15.04 +X1-WXP21:9
/15.07 +X1-WXP21:7
/15.08 +X1-WXP21:5
/15.05 +X1-WXP21:4
/16.01 +X1-WXP21:3
/15.06 +X1-WXP21:2
/16.02 +X1-WXP21:1
.05
11
:26
-X201 A1
:27
A1
-KA37
A1
-KA35
-KA36
A2
A2
A2
/11.09 / -0VDC
12 24 22
UP -Y3 -Y9 GREEN FLIPPERS DOWN -Y4 -Y10
UP -Y13 BLACK FLIPPER DOWN -Y14
UP -Y5 WHITE FLIPPER DOWN -Y6
11
14
.05
UP -Y1 -Y11 RED FLIPPERS DOWN -Y2 -Y12
SUBJECT OF CHANGE
0
SIGN.
1
3
G.P. TO BLACK RIGHT SIDE CMD
EH5-U
CHECKED BY: DRAWN BY:
STOCKHOLM SWEDEN
DRAWING DATE:
5
bln 2004-06-16
6
SHEET
Elec. system relay Circuit diagram
SERIAL NO.
4
11/17.04
12
G.P. TO WHITE LEFT SIDE CMD
DATE
2
11/17.03
12
MACHINE TYPE:
This drawing is copyright, and is the property of BROMMA CONQUIP AB. The design and/or constructions contained therein, may not be copied or reproduced, whitout the written consent of the owner.
-
14
21/10.06
-
ITEM
E
-0VDC / /17.00
14
F
-X201
PLANT (=) UNIT (+)
:
PLOTTED:
A1 : X200
2006-07-03
11:06
FILENAME:
7
8
14 15 F 28
CONT. TOTAL SH.
REV.
DRAWING NO.
39832
e 9
0
1
2
3
4
5
6
7
8
9
+X1-WXP21:5 /14.02
+X1-WXP21:7 /14.02
+X1-WXP21:2 /14.01
+X1-WXP21:4 /14.01
+X1-WXP21:9 /14.03
+X1-WXP21:11 /14.03
+X1-WXP21:13 /14.04
A
+X1-WXP21:15 /14.04
A
B
B
A1 +X0
-WXP21
A1 +X1
-XP21
9
10
15
11
13
11
16
13
9
4
8
15
12
7
5
2
C
C
-XP2
-WXP2
9
17
BN/GN
13
YL
WH
-XP3
2
-WXP3
PK
A1 +X2
9
17
BL
13
2
BN/GN
YL/BN
WH
A1 +X3 -XP5
:2
-XP6
:4
:2
-XP5
:4
-XP5
:2
-XP6
:4
-XP6
:2
:4
D
D -WY1/Y2
B
-WY5/Y6
BU
1
B
-Y1-Y2
A
1
U
2
-WY9/Y10
BU
1 U
2
B
B
-Y5-Y6
A
1 U
B
-Y9-Y10
A
BU
1 U
2
B
1
U
2
-WY13/Y14
BU
1
U
2
B
B
-Y13-Y14
A
1
U
U
2
2
2
E
E PORT AND CHANNEL IN PLUGIN BOX CHANNEL A=PIN 4 CHANNEL B=PIN 2
-Y2 DOWN RED FLIPPER LEFT
-Y1 UP RED FLIPPER LEFT
-Y6 DOWN BLUE FLIPPER LEFT
-Y5 UP BLUE FLIPPER LEFT
-Y10 DOWN GREEN FLIPPER RIGHT
MACHINE TYPE:
-
F
This drawing is copyright, and is the property of BROMMA CONQUIP AB. The design and/or constructions contained therein, may not be copied or reproduced, whitout the written consent of the owner.
ITEM
-Y9 UP GREEN FLIPPER RIGHT
SUBJECT OF CHANGE
0
SIGN.
1
3
EH5-U
CHECKED BY: DRAWN BY:
STOCKHOLM SWEDEN
DRAWING DATE:
4
5
bln 2004-06-16
6
-Y13 UP YELLOW FLIPPER RIGHT SHEET
Elec. system relay Circuit diagram
SERIAL NO.
DATE
2
-Y14 DOWN YELLOW FLIPPER RIGHT
PLANT (=) UNIT (+)
:
PLOTTED:
A1 : X200
2006-07-03
11:06
FILENAME:
7
8
15 16 F 28
CONT. TOTAL SH.
REV.
DRAWING NO.
39832
e 9
0
1
2
3
4
5
6
7
8
9
+X1-WXP21:14 /14.04
+X1-WXP21:1 /14.01
+X1-WXP21:16 /14.04
A
+X1-WXP21:3 /14.01
A
B
B
A1 +X0
-WXP21
A1 +X1
-XP21
17
25
3
1
19
14
16
14
C
C
-XP2
-WXP2
A1 +X2
10
-XP3
11
GR/BN
-WXP3
BN
10
11
YL
PK
:2
:4
A1 +X3 -XP7
:2
-XP7
:4
D
D -WY3/Y4
B
-WY11/Y12
BU
1
B
-Y3-Y4
A
1
U
2
BU
1 U
2
B
B
-Y11-Y12
A
1
U
U
2
2
E
E PORT AND CHANNEL IN PLUGIN BOX CHANNEL A=PIN 4 CHANNEL B=PIN 2
-Y4 DOWN GREEN FLIPPER LEFT
-Y3 UP GREEN FLIPPER LEFT
-Y12 DOWN RED FLIPPER RIGHT
-Y11 UP RED FLIPPER RIGHT MACHINE TYPE:
-
F
This drawing is copyright, and is the property of BROMMA CONQUIP AB. The design and/or constructions contained therein, may not be copied or reproduced, whitout the written consent of the owner.
ITEM
SUBJECT OF CHANGE
0
SIGN.
1
DRAWN BY:
STOCKHOLM SWEDEN
DRAWING DATE:
3
4
5
bln 2004-06-16
6
SHEET
Elec. system relay Circuit diagram
CHECKED BY:
DATE
2
EH5-U
SERIAL NO.
PLANT (=) UNIT (+)
:
PLOTTED:
A1 : X200
2006-07-03
11:06
FILENAME:
7
8
16 17 F 28
CONT. TOTAL SH.
REV.
DRAWING NO.
39832
e 9
0
1
2
3
4
5
6
7
8
9
A1 +X0
A
-XP1 -WXP1
20 20
A
A1 +X0
21
1
21
3
1
-
+
:20
-WS52/53
:21
/13.09 / -L.VAC
-XP3
B 14
-KA33
13
14
A1
A2
4
4
-WS54
A
1
1
3 -
+
-S55 4
-WS55
1
1
:4
-XP1
:2
-XP2
:4
:4
B
-KA34 A1
A2
11
11
-KA35
-KA36
/14.06
/14.08
12
14
-WXP8 12
C 42
44
42
12
.08
14
-KT5
41
-XP8
GN
BU
16
8
15
5
C
14
-XP21 A1
.06
12
44
-KA22 41
RD/BU
-KA24
.07
-KA21
A1 +X1
11
-KA23
GR
14
11
.05
3 -
-S54
A1 +X8
-L.VAC / /10.00
13
1 +
-S53 4
-X200
3 -
+
-S52
-KT6
M
0.5s
19
35
17
18
A1 M
0.5s
L
L
/14.09 / -+24VDC
-K3
21
-K2
21
.04
22
.03
22
-WXP21
20
21
22
23
D
D -XP21
A1
A1
-K2
35
A1
A2
17
A1
-KA21
-K3 A2
19
18
A1
-KA22
A1
-KA23
A2
-KA24
A2
A2
A2
/14.09 / -0VDC
-0VDC / /18.00
14
/3.05 4 /3.05 6 /3.06 22 .04
1
E
2
3 5 21
1 3 5 21
/3.06 4 /3.06 6 /3.07 22 .03 2
21
22 34
41
G.P. AT RIGHT BLACK SIGNAL
G.P. TO WHITE LEFT SIDE
G.P. TO BLACK RIGHT SIDE
This drawing is copyright, and is the property of BROMMA CONQUIP AB. The design and/or constructions contained therein, may not be copied or reproduced, whitout the written consent of the owner.
ITEM
SUBJECT OF CHANGE
0
SIGN.
1
3
11.03
12
41
42
-S54 G.P. END STOP LEFT
EH5-U
DRAWING DATE:
4
5
bln 2004-06-18
6
-S55 G.P. END STOP RIGHT SHEET
Elec. system relay Circuit diagram
CHECKED BY:
STOCKHOLM SWEDEN
E
11.04
12
.02
-S53 G.P. AT RIGHT
DRAWN BY:
14
31/14.07
32 44
.01
14
/9.08
SERIAL NO.
DATE
2
21
22 34
MACHINE TYPE:
-
F
/9.08
-S52 G.P. AT LEFT
11/14.08
12 24
31/14.08
32 44 42
G.P. AT LEFT WHITE SIGNAL
14
11/14.07
12 24
PLANT (=) UNIT (+)
:
PLOTTED:
A1 : X200
2006-07-03
11:06
FILENAME:
7
8
17 18 F 28
CONT. TOTAL SH.
REV.
DRAWING NO.
39832
e 9
0
1
2
3
4
5
A1 +X0
A
6
7
8
NOTE: THE SENSING RANGE OF S83 IS ADJUSTED BY HOLDING A SOLID PIECE IN FRONT OF THE SENSOR AT REQUIRED RANGE AND CONNECT THE WIRE FROM TERMINAL X2 PIN 6 IN CABINET X1: TO 24VDC FOR NEAR RANGE TO OVDC FOR FAR RANGE FOR 1.5S
OPTION 1 1
3
1
-
+
3
1
-
+
-S13
3
1
-
+
-S16
3 -
+
-S14
3 -
+
-S83-
1 2
-S84
-S114 4
4
4
4
-WS16
1
-WS14/114
1
4
4
-WS83 -WS13
3 -
+
1
-WS84
2
A1 +X0
-XP1
A1 +X8 -XP6
B
-XP8
:4
-XP7
:4
:4
-XP4
:2
:4
-XP5
:2
A
1
A
1
9
-WXP1
:4
34
36
34
36
-X200
:34
-X200
:36
13
14
13
14
A1
A2
B
/12.08 / -L.VAC
-WXP8
A1 +X1
GR/PK
WH/GN
WH/YL
BL
WH/GR
BN/GN
YL/BN
-KA39
-KA38 -XP8
2
1
11
10
3
14
A1
17
A2
C
C -XP20
13
14
29
30
27
-X2
:6
-XP20
31
-XP21 -WXP20
31
32
33
34
20
35
/19.01 / -WXP21:20
A1 +X0
D
-XP20
13
14
29
30
A1
A1
A1
A1
-X201 -KA25
-KA26
-KA27
A2
E
27
31
:28
:29
-KA28
A2
A2
A2
E
/17.09 / -0VDC
14
11/11.05
12
14
11/11.08
12
14
.
-S16 40` TELESCOPE POSITION
-S13 20` TELESCOPE POSITION
14
11/11.06
12 24
-S14 30` RET TELESCOPE POSITION
11/11.06
12 24
21/11.07
22
21/11.08
22
-S114 30` EXP TELESCOPE POSITION
-S83 HEIGHT INDICATION .
This drawing is copyright, and is the property of BROMMA CONQUIP AB. The design and/or constructions contained therein, may not be copied or reproduced, whitout the written consent of the owner.
ITEM
-S84 HEIGHT INDICATION . MACHINE TYPE:
-
F
D
SUBJECT OF CHANGE
0
SIGN.
1
3
EH5-U
CHECKED BY: DRAWN BY:
STOCKHOLM SWEDEN
DRAWING DATE:
4
5
bln 2004-06-16
6
-TTDC OK OPTION
. SHEET
Elec. system relay Circuit diagram
SERIAL NO.
DATE
2
-S83+S84 HEIGHT INDICATION OPTION
PLANT (=) UNIT (+)
:
PLOTTED:
A1 : X200
2006-07-03
11:06
FILENAME:
7
8
18 19 F 28
CONT. TOTAL SH.
REV.
DRAWING NO.
39832
e 9
8
+X1-WXP13:12 / /6.07
A
TTDS OPTION A1 +X1
-XP21
18
-XP13
20
1
3
1
-
A1 +X13
2
1
4
2
1
3
4
4
2
1
-XPS95
1
4
2
1
-XPS94
1
14
5
13
6
19
3
4
1
-XPS93
4
2
-WS90
4
1
-XPS92
3
4
-XPS91
4
2
1
3
4
-XPTTDC1
I
C
YL
WH
BN/GN
GN
GR G
E
F
B
D
A
-XPS90
D
0VDC
+ -
COMMON 1
TTDS FAULT
TTDS OK 1
COMMON 2
24VDC
H
TTDS FAULT 2
S96 S95 S94 S93 S92 S91 S90
BN
3
TTDS OK 2
LOGIC
E
YL/BN
C
4
3
3
3
3 -
-S90 4
-WS91
3 2
1 +
-S91 4
4
3 -
+
-S92
-WS92
4
3 -
+
4
3
3
3 -
-S93
-WS93 -WS94
4
1 +
4
3
3
3
3 -
-S94 4
-XPS96
D
1 +
-S95
-WS95 4
3 -
+
4
-WS96
3
B
-S96 C
16
A
1
-WXP13
+
12
VI
-WXP21 +X200/18.08 / -WXP21:20
B
-XP13
9
+X1-WXP13:19 / /6.06
7
+X1-WXP13:6 / /6.06
6
+X1-WXP13:13 / /6.07
5
+X1-WXP13:5 /
4
+X1-WXP13:14 / /6.07
3
+X1-WXP13:3 /
2
+X1-WXP13:16 /
1
BU
0
+
E
-
MACHINE TYPE:
-
F
This drawing is copyright, and is the property of BROMMA CONQUIP AB. The design and/or constructions contained therein, may not be copied or reproduced, whitout the written consent of the owner.
ITEM
SUBJECT OF CHANGE
0
SIGN.
1
DRAWN BY:
STOCKHOLM SWEDEN
DRAWING DATE:
3
4
5
bln 2004-06-16
6
SHEET
Elec. system relay Circuit diagram
CHECKED BY:
DATE
2
EH5-U
SERIAL NO.
PLANT (=) UNIT (+)
:
PLOTTED:
A1 : X0
2006-07-03
11:06
FILENAME:
7
8
19 20 F 28
CONT. TOTAL SH.
REV.
DRAWING NO.
39832
e 9
0
1
2
3
4
5
6
7
8
9
SPREADER CONNECTOR
A
A
XP1 SPREADER SOCKET 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
B
C
D
E
L PE
CONTROL VOLTAGE PROTECTION EARTH SPREADER PILOT
N
CONTROL VOLTAGE HEATER CONTROL VOLTAGE HEATER SPARE TWL LOCK TWL UNLOCK GREEN FLIPPERS DOWN BLACK FLIPPERS DOWN RED FLIPPERS DOWN WHITE FLIPPER DOWN ALL FLIPPERS UP TWL LOCK TWL UNLOCK MOVE G.P. TO WHITE MOVE G.P. TO BLACK EXPAND TELESCOPE RETRACT TELESCOPE G.P. AT LEFT WHITE G.P. AT RIGHT BLACK POWER SUPPLY POWER SUPPLY POWER SUPPLY NEUTRAL SPARE SPARE SPARE SPARE POWER SUPPLY POWER SUPPLY POWER SUPPLY SPARE H.I.S (OPTION) ALL LANDED SIGNAL TTDS OK (OPTION) PROTECTION EARTH
B SIG SIG CMD CMD CMD CMD CMD CMD CMD CMD CMD
XP1 PIN DESCRIPTION 1 6
5 10 16
11
24 29
19 25
20 26
31 35
9 14 21 27
32 36
22 28
33 37
SOCKET= ODU 309 020 000 554 000 BROMMA Nr.73523 INSERT = ODU 309 803 150 037 151 BROMMA Nr.74410
-
0
1
D
SIG SIG SIG SIG PE
E
MACHINE TYPE:
SIGN.
C
MALE INSERT
L2 L3 N
This drawing is copyright, and is the property of BROMMA CONQUIP AB. The design and/or constructions contained therein, may not be copied or reproduced, whitout the written consent of the owner. SUBJECT OF CHANGE
NOTE: Plug is to be filled with Elastosil RT607A or similar Compound
15
L1 L2 L3
-
ITEM
8 13
RED POINT
-
F
4
7
30 34
3
12 18
17 23
CMD CMD SIG SIG L1
2
DRAWN BY:
STOCKHOLM SWEDEN
DRAWING DATE:
3
4
5
bln 2004-06-18
6
SHEET
Elec. system relay Connector designation
CHECKED BY:
DATE
2
EH5-U
SERIAL NO.
PLANT (=) UNIT (+)
:
PLOTTED:
A1 : X200
2006-07-03
11:06
FILENAME:
7
8
20 21 F 28
CONT. TOTAL SH.
REV.
DRAWING NO.
39832
e 9
0
1
2
3
4
5
6
7
8
9
A
A
MOTOR WITH BRAKE AND CURRENT RELAY
SR B
ws
rt
ws
bl
B
BGE
C
ws W2 U2 V2
C
1
rt
2 BS
D
TS
U1 V1 W1
3 4 bl
D
5
E
E
L1 L2 L3
MACHINE TYPE:
-
F
This drawing is copyright, and is the property of BROMMA CONQUIP AB. The design and/or constructions contained therein, may not be copied or reproduced, whitout the written consent of the owner.
ITEM
SUBJECT OF CHANGE
0
SIGN.
1
DRAWN BY:
STOCKHOLM SWEDEN
DRAWING DATE:
3
4
5
bln 2004-06-16
6
SHEET
Elec. system relay Circuit diagram
CHECKED BY:
DATE
2
EH5-U
SERIAL NO.
PLANT (=) UNIT (+)
:
PLOTTED:
A1 : X0
2006-07-03
11:06
FILENAME:
7
8
21 22 F 28
CONT. TOTAL SH.
REV.
DRAWING NO.
39832
e 9
0
1
2
3
4
5
6
7
8
9
CONNECTION BOX "ASB-ACTUATOR/SENSOR" "8 X2 WAYS WITH BUILT-IN CABEL"
A
-
A
+
19 PIN CONNECTOR BAYONET 6
7
15
4
5
8
16
14
3
9
17
13
2
10
11
18
1
PE 19
12
B
B
C
C
D
D
5
1
+
2
MACHINE TYPE:
This drawing is copyright, and is the property of BROMMA CONQUIP AB. The design and/or constructions contained therein, may not be copied or reproduced, whitout the written consent of the owner.
ITEM
3
-
SUBJECT OF CHANGE
0
SIGN.
1
3
5
1
+
EH5-U
STOCKHOLM SWEDEN
DRAWING DATE:
4
5
2
4
5
E
bln 2004-06-16
6
SHEET
Elec. system relay Circuit diagram plug in box
CHECKED BY: DRAWN BY:
3
-
XP 8
SERIAL NO.
DATE
2
4
XP 6
-
-
5
PE
5
XP 4
-
4
Ch: A
4
2
Ch: B
2
3
-
PE
3
-
Ch: A
1
+
XP 2
F
1
+
XP 7
PE
5
Ch: A
4
Ch: B
2
4
XP 5
PE
3
-
Ch: A
+
Ch: B
1
E
2
Ch: B
XP 3
3
-
PE
1
+
Ch: A
5
Ch: B
4
PE
2
Ch: A
PE
XP 1
3
-
Ch: B
1
+
PE
5
Ch: A
4
Ch: B
2
Ch: A
3
-
Ch: B
1
+
PLANT (=) UNIT (+)
:
PLOTTED:
A1 : X0
2006-07-03
11:06
FILENAME:
7
8
22 23 F 28
CONT. TOTAL SH.
REV.
DRAWING NO.
39832
e 9
0
1
2
3
4
5
6
7
8
9
A
A
External cable connection X1 cabinet / EH5
CONTACT
1
B
C
CABLE
GLANDS
CABLE
XP2
WXP2
10
PG16
WM2
2
XP3
WXP3
11
PG16
WM3
3
XP8
WXP8
12
PG16
WM4
4
XP24
WXP24
13
PG16
PLUG
5
XP25
WXP25
6
SPARE
.
7
SPARE
.
8
XP13
9
SPARE
B
C
WXP13 (Option)
.
D
D
1
4
5
8
9
12
13
2
3
6
7
10
11
E
E
MACHINE TYPE:
-
F
This drawing is copyright, and is the property of BROMMA CONQUIP AB. The design and/or constructions contained therein, may not be copied or reproduced, whitout the written consent of the owner.
ITEM
SUBJECT OF CHANGE
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SIGN.
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DRAWN BY:
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DRAWING DATE:
3
4
5
.
bln 2004-06-16
6
SHEET
Elec. system relay Cable/ Sensor Layout
CHECKED BY:
DATE
2
EH5-U
SERIAL NO.
PLANT (=) UNIT (+)
:
PLOTTED:
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11:06
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8
23 24 F 28
CONT. TOTAL SH.
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DRAWING NO.
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1
2
3
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6
7
8
9
A
A
Internal layout X1 cabinet EH5 Distance between cable trunk and edge 9mm
Cable trunk is 40mm if nothing else is written
B
Width 25mm
B 125,00 mm
-QM6
-K6
-QM7
-K7
-QM8
X1
120,02 mm
+X200/12.01
-K9 700571
405mm 120,02 mm
X2
C
-EH2
C
Width 60mm
D
D
750mm
E
E
MACHINE TYPE:
-
F
This drawing is copyright, and is the property of BROMMA CONQUIP AB. The design and/or constructions contained therein, may not be copied or reproduced, whitout the written consent of the owner.
ITEM
SUBJECT OF CHANGE
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SIGN.
1
DRAWN BY:
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DRAWING DATE:
3
4
5
bln 2004-06-16
6
SHEET
Elec. system relay Cabinet layout
CHECKED BY:
DATE
2
EH5-U
SERIAL NO.
PLANT (=) UNIT (+)
:
PLOTTED:
A1 : X1
2006-07-03
11:06
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7
8
24 25 F 28
CONT. TOTAL SH.
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DRAWING NO.
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0
1
2
3
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5
6
7
8
External layout X200 cabinet (glands,plugs) EH5
A GORETEX VENT PLUG 700984, 700985 Assembly from the outside
GLANDS
B
A GORETEX VENT PLUG 700984, 700985 Assembly from the outside
CABLE
3
PLUG
.
4
PLUG
.
5
PLUG
.
6
PLUG
.
7
PLUG
.
8
PLUG
.
10
PG16
WM1
11
PG16
WXP2
12
PG36
WXP1
C
9
B
C
See spreader layout X0 (HNA Stecker) See circuit diagram X0
Q1 D
D
SB1
SS1 6 1
7
8
10
2
E
3
4
13 12
5
MACHINE TYPE:
-
F
This drawing is copyright, and is the property of BROMMA CONQUIP AB. The design and/or constructions contained therein, may not be copied or reproduced, whitout the written consent of the owner.
ITEM
11
9
SUBJECT OF CHANGE
0
SIGN.
1
3
EH5-U
CHECKED BY: DRAWN BY:
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DRAWING DATE:
4
5
bln 2004-06-16
6
SHEET
Elec. system relay Cabinet layout
SERIAL NO.
DATE
2
E
PLANT (=) UNIT (+)
:
PLOTTED:
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2006-07-03
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8
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1
2
3
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7
8
Internal layout X200 cabinet EH5
A
Cable trunk is 40mm, if nothing else is written
9
Heater R1 to be bolted on sheild plate
A
Width 25mm
-EH1
X200
-KA39
-KA38
-KA34
-KA33
-KA32
-KA31
-KA118
-KA30
-KA117
-KA116
-KA115
115mm
B
B
-KA100
-KA20
-KA19
-KA17
-KA16
-KA14
-KA13
-KA12
-KA11
-KA10
-KA9
-KA8
-KA7
-KA6
-KA5
-KA4
-KA3
-KA2
-KA1
115mm -KA101 -KA105 -KA106
C
C
-KA107 -KA108
730mm
=A1+X200-KA109 -KA110 -KA111
Contactor K1,K2 to be bolted on mountingpanel
-KT6
-KT5
-KT4
-KT3
-KT2
-KA37
-KT1
-KA36
-KA28
-KA35
-KA27
-KA26
-KA25
-KA24
-KA112 -KA23
-KA21
120mm
=A1+X200-KA22
PCU to mounted with heat transfer conpound
-KA113 -KA114
D
D -QM1
140mm
-K2
X201
2A
=A1+X200-G1 -F1
-F2
-P2
-F3
-P1
-K1
E
E Width 60mm
735mm MACHINE TYPE:
-
F
This drawing is copyright, and is the property of BROMMA CONQUIP AB. The design and/or constructions contained therein, may not be copied or reproduced, whitout the written consent of the owner.
ITEM
SUBJECT OF CHANGE
0
SIGN.
1
DRAWN BY:
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DRAWING DATE:
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4
5
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6
SHEET
Elec. system relay Cabinet layout
CHECKED BY:
DATE
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EH5-U
SERIAL NO.
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:
PLOTTED:
A1 : X200
2006-07-03
11:06
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7
8
26 27 F 28
CONT. TOTAL SH.
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1
2
A
3
4
5
6
7
8
9
A
External cable connection between X1, X200 cabinet / EH5
B
B
CABINET X200
C
XP23
XP21
XP20
XP23
C
XP21
XP20
CABINET X1
WXP23 Part no. 39664
D
D
WXP21 Part no. 39040
WXP20 Part no. 39040
E
E
MACHINE TYPE:
-
F
This drawing is copyright, and is the property of BROMMA CONQUIP AB. The design and/or constructions contained therein, may not be copied or reproduced, whitout the written consent of the owner.
ITEM
SUBJECT OF CHANGE
0
SIGN.
1
DRAWN BY:
STOCKHOLM SWEDEN
DRAWING DATE:
3
4
5
bln 2004-06-16
6
SHEET
Elec. system relay Cable/ Sensor Layout
CHECKED BY:
DATE
2
EH5-U
SERIAL NO.
PLANT (=) UNIT (+)
:
PLOTTED:
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2006-07-03
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8
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9
XP1 A
A
X200 CABINET
B
B
H4-H5-H6-H8
M1
H1 = GREEN H2 = RED H3 = WHITE H7 = ORANGE (Option)
H8 = ORANGE (Option) H6 = WHITE H5 = RED H4 = GREEN
WATERSIDE
C
Y1-Y2 Y3-Y4 Y5-Y6 Y7-Y8
2 GREEN
S2 UNLOCK S6 LOCK S10 LANDED
TTDC OPTION
S13 20' POS.
C S3 UNLOCK S7 LOCK S11 LANDED
XP2 (HNA Stecker)
S14, S114 30' POS.
X200 CABINET
X2
3 GREEN
6 BLACK
M3
D
D
M4
5 WHITE
M2
1 RED
E
X3
S83 H.I.S OPTION
S1 UNLOCK S5 LOCK S9 LANDED
S54 TOWER STOP LEFT
LEFT
S16 40' POS.
X8
X1 CABINET S52 TOWER LEFT CENTRE
S84 H.I.S OPTION
S53 TOWER RIGHT CENTRE
S55 TOWER STOP RIGHT
SUBJECT OF CHANGE
0
4 RED
SIGN.
1
2
3
EH5-U
CHECKED BY: DRAWN BY:
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DRAWING DATE:
4
5
bln 2004-06-16
6
SHEET
Elec. system relay Spreader layout
SERIAL NO.
DATE
E
RIGHT
MACHINE TYPE:
This drawing is copyright, and is the property of BROMMA CONQUIP AB. The design and/or constructions contained therein, may not be copied or reproduced, whitout the written consent of the owner.
-
ITEM
S4 UNLOCK S8 LOCK S12 LANDED
LANDSIDE
-
F
Y9-Y10 Y11-Y12 Y13-Y14 Y15-Y16
PLANT (=)
:
UNIT (+)
:
PLOTTED:
A1 X0
2006-07-03
11:06
FILENAME:
7
8
28
CONT. TOTAL SH.
28 REV.
DRAWING NO.
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0
1
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9
A
A
BROMMA CONQUIP KROSSGATAN 31-33 SE-162 50 VÄLLINGBY SWEDEN E-mail :
[email protected] +46 (0)8 620 09 00 Tel : B
C
D
B
Customer Plant designation Drawing Number Revision
: : : :
A1 39825 e
Manufacturer (Company)
:
BROMMA CONQUIP
Project name Serial Number Types Responsible for project
: : : :
Elec. peripherals X0 spreader . EH5
Sub. drawings
:
C
D
BROMMA SPREADER EH5
E
E
Created on the The latest revition
: :
By
2005-12-22
Manufacturing site
: bln
Number of pages :
: MACHINE TYPE:
-
F
This drawing is copyright, and is the property of BROMMA CONQUIP AB. The design and/or constructions contained therein, may not be copied or reproduced, whitout the written consent of the owner.
ITEM
SUBJECT OF CHANGE
0
26
SIGN.
1
SERIAL NO.
3
Elec. peripherals X0 spreader Flyleaf
CHECKED BY: DRAWN BY:
STOCKHOLM SWEDEN
DRAWING DATE:
DATE
2
EH5 .
4
5
User31 2003-05-08
6
PLANT (=)
:
PLOTTED:
UNIT (+)
:
FILENAME:
7
2005-12-22
14:07
8
SHEET
1 2 F 26
CONT. TOTAL SH.
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Table of content Plant des.
A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1
Location
X0 X0 X0 X0 X0 X0 X0 X0 X0 X0 X0 X0 X0 X0 X0
Page
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
Page description Flyleaf Table of contents: (1 - 26) Circuit diagram X2 Circuit diagram X2 Circuit diagram X3 Circuit diagram X3 Circuit diagram X8 Circuit diagram X8 Circuit diagram Circuit diagram Circuit diagram Circuit diagram Cable/ Sensor Layout Cable/ Sensor Layout Cable/ Sensor Layout Circuit diagram plug in box Spreader layout Parts list (grouped): ( - ) Parts list: ( - ) CABLE LIST CABLE LIST CABLE LIST CABLE LIST CABLE LIST CABLE LIST CABLE LIST
Rev
Revision note
Date 2003-05-08 2005-12-22 2004-10-01 2003-05-28 2003-05-14 2003-05-28 2003-06-05 2003-05-28 2003-06-04 2003-05-28 2005-12-22 2003-05-14 2003-05-28 2003-05-28 2003-05-28 2003-05-28 2003-05-28 2005-09-22 2005-09-22 2005-09-22 2005-09-22 2005-09-22 2005-09-22 2005-09-22 2005-09-22 2005-09-22
MACHINE TYPE:
This drawing is copyright, and is the property of BROMMA CONQUIP AB. The design and/or constructions contained therein, may not be copied or reproduced, whitout the written consent of the owner.
SERIAL NO.
EH5 .
Elec. peripherals X0 spreader Table of contents: (1 - 26)
CHECKED BY: DRAWN BY:
STOCKHOLM SWEDEN
DRAWING DATE:
bln 2005-12-22
Editor User31 bln LAT User31 User31 User31 User31 User31 User31 User31 bln User31 User31 User31 User31 User31 User31 bln bln bln bln bln bln bln bln bln
PLANT (=)
:
PLOTTED:
UNIT (+)
:
FILENAME:
2005-12-22
14:07
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2 3 26
CONT. TOTAL SH.
REV.
DRAWING NO.
39825
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0
1
2
3
4
5
6
7
8
9
A
A
-Installation material1 1
3
1
-
+
-S5
-WS1/S5
1
B
1
A
1
3
1
-
+
-S10
4
B
4
-WS9
3 -
+
-S9
4
-WS2/S6
3 -
+
-S6
4
A
3 -
+
-S2
4
B
3 -
+
-S1
4
-WS10
A
B
A
A1 +X2 PORT AND CHANNEL IN PLUGIN BOX CHANNEL A=PIN 4 CHANNEL B=PIN 2
-XP1
:4
:2
-XP2
:4
:2
-XP3
:4
-XP4
:2
:4
:2
-
+
PE
C
C
-WXP2
WH
-XP2
GR/PK
15
GN
7
YL
RD/BU
5
4
GR
WH/GN
16
8
BN/GN
3
BN
BU
GN/YL
14
6
12
/ +X1-WXP2:19
/ +X1-WXP2:6
19
/ +X1-WXP2:12
/ +X1-WXP2:3
/ +X1-WXP2:16
/ +X1-WXP2:4
/ +X1-WXP2:7
/ +X1-WXP2:5
D / +X1-WXP2:15
D
E
E
-S1 UNLOCKED LEFT LANDSIDE
-S5 LOCKED LEFT LANDSIDE
-S2 UNLOCKED LEFT WATERSIDE
-S6 LOCKED LEFT WATERSIDE
-S9 LANDED LEFT LANDSIDE MACHINE TYPE:
-
F
This drawing is copyright, and is the property of BROMMA CONQUIP AB. The design and/or constructions contained therein, may not be copied or reproduced, whitout the written consent of the owner.
ITEM
-S10 LANDED LEFT WATERSIDE
SUBJECT OF CHANGE
0
SIGN.
1
SERIAL NO.
3
Elec. peripherals X0 spreader Circuit diagram X2
CHECKED BY: DRAWN BY:
STOCKHOLM SWEDEN
DRAWING DATE:
DATE
2
EH5 .
4
5
LAT 2004-10-01
6
SUPPLY PLUGIN BOX X2
PLANT (=) UNIT (+)
:
PLOTTED:
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2005-12-22
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FILENAME:
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8
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CONT. TOTAL SH.
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1
2
3
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9
A
A
2
-Y1-Y2
A
B
2
U
U
1
B
2
-WY1/Y2
B
-Y5-Y6
-Y3-Y4 B
2
2
U
U
1
A
A
1
-WY5/Y6
A
A
B
2
U
U
1
1
-WY3/Y4
B
2
B
-Y7-Y8
B
2
U
U
1
A
A
1
-WY7/Y8
1
A
B
B
A1 +X2 PORT AND CHANNEL IN PLUGIN BOX CHANNEL A=PIN 4 CHANNEL B=PIN 2
-XP5
:4
:2
-XP6
:4
-XP7
:2
:4
-XP8
:2
:4
:2
C
C
-WXP2
PK
-XP2
WH/YL
17
RD
YL/BN
2
13
9
BL
VI
WH/GR
11
10
GR/BN
1
18
/ +X1-WXP2:18
/ +X1-WXP2:1
/ +X1-WXP2:10
/ +X1-WXP2:11
/ +X1-WXP2:13
/ +X1-WXP2:9
/ +X1-WXP2:2
D / +X1-WXP2:17
D
E
E
-Y1 UP RED FLIPPER LEFT GABLE
-Y2 DOWN RED FLIPPER LEFT GABLE
-Y5 UP BU/ WH FLIPPER LEFT GABLE
-Y6 DOWN BU/ WH FLIPPER LEFT GABLE
-Y3 UP GREEN FLIPPER LEFT GABLE
MACHINE TYPE:
-
F
This drawing is copyright, and is the property of BROMMA CONQUIP AB. The design and/or constructions contained therein, may not be copied or reproduced, whitout the written consent of the owner.
ITEM
SUBJECT OF CHANGE
0
SIGN.
1
SERIAL NO.
3
EH5 .
DRAWN BY:
STOCKHOLM SWEDEN
DRAWING DATE:
4
5
User31 2003-05-28
6
-Y8 TWISTLOCK LOCK LEFT
Elec. peripherals X0 spreader Circuit diagram X2
CHECKED BY:
DATE
2
-Y7 TWISTLOCK UNLOCK LEFT
-Y4 DOWN GREEN FLIPPER LEFT GABLE
PLANT (=) UNIT (+)
:
PLOTTED:
A1 : X0
2005-12-22
14:07
FILENAME:
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8
SHEET
4 5 F 26
CONT. TOTAL SH.
REV.
DRAWING NO.
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0
1
2
3
4
5
6
7
8
9
A
A
1
3
1
-
+
-S7
-WS3/S7
1
B
1
A
1
3
1
-
+
4
B
4
-WS11
3 -
+
-S12
-S11
4
-WS4/S8
3 -
+
-S8
4
A
3 -
+
-S4
4
B
3 -
+
-S3
4
-WS12
A
B
A
A1 +X3 PORT AND CHANNEL IN PLUGIN BOX CHANNEL A=PIN 4 CHANNEL B=PIN 2
-XP1
:4
:2
-XP2
:4
:2
-XP3
:4
-XP4
:2
:4
:2
-
+
PE
C
C
-WXP3
WH
-XP3
GR/PK
15
GN
7
YL
RD/BU
5
4
GR
WH/GN
16
8
BN/GN
3
BN
BU
GN/YL
14
19
6
12
/ +X1-WXP3:19
/ +X1-WXP3:12
-XP3
/ +X1-WXP3:6
/ +X1-WXP3:3
/ +X1-WXP3:16
/ +X1-WXP3:4
/ +X1-WXP3:7
/ +X1-WXP3:5
D / +X1-WXP3:15
D
E
E
-S3 UNLOCKED RIGHT WATERSIDE
-S7 LOCKED RIGHT WATERSIDE
-S4 UNLOCKED RIGHT LANDSIDE
-S8 LOCKED RIGHT LANDSIDE
-S11 LANDED RIGHT WATERSIDE MACHINE TYPE:
-
F
This drawing is copyright, and is the property of BROMMA CONQUIP AB. The design and/or constructions contained therein, may not be copied or reproduced, whitout the written consent of the owner.
ITEM
-S12 LANDED RIGHT LANDSIDE
SUBJECT OF CHANGE
0
SIGN.
1
SERIAL NO.
3
Elec. peripherals X0 spreader Circuit diagram X3
CHECKED BY: DRAWN BY:
STOCKHOLM SWEDEN
DRAWING DATE:
DATE
2
EH5 .
4
5
User31 2003-05-14
6
SUPPLY PLUGIN BOX X3
PLANT (=) UNIT (+)
:
PLOTTED:
A1 : X0
2005-12-22
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FILENAME:
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8
SHEET
5 6 F 26
CONT. TOTAL SH.
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DRAWING NO.
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0
1
2
3
4
5
6
7
8
9
A
A
2
A
-Y9-Y10
B
2
U
U
1
B
2
-WY9/Y10
B
-Y13-Y14
B
2
2
U
U
1
A
A
1
-WY13/Y14
A
A
-Y11-Y12
B
2
U
U
1
1
-WY11/Y12
B
2
B
-Y15-Y16
B
2
U
U
1
A
A
1
-WY15/Y16
1
A
B
B
A1 +X3 PORT AND CHANNEL IN PLUGIN BOX CHANNEL A=PIN 4 CHANNEL B=PIN 2
-XP5
:4
:2
-XP6
:4
-XP7
:2
:4
-XP8
:2
:4
:2
C
C
-WXP3
PK
-XP3
WH/YL
17
RD
YL/BN
2
13
9
BL
VI
WH/GR
11
10
GR/BN
1
18
/ +X1-WXP3:18
/ +X1-WXP3:1
/ +X1-WXP3:10
/ +X1-WXP3:11
/ +X1-WXP3:13
/ +X1-WXP3:9
/ +X1-WXP3:2
D / +X1-WXP3:17
D
E
E
-Y9 UP GREEN FLIPPER RIGHT GABLE
-Y10 DOWN GREEN FLIPPER RIGHT GABLE
-Y13 UP YL/ BL FLIPPER RIGHT GABLE
-Y14 DOWN YL/ BL FLIPPER RIGHT GABLE
-Y11 UP RED FLIPPER RIGHT GABLE
MACHINE TYPE:
-
F
This drawing is copyright, and is the property of BROMMA CONQUIP AB. The design and/or constructions contained therein, may not be copied or reproduced, whitout the written consent of the owner.
ITEM
-Y12 DOWN RED FLIPPER RIGHT GABLE
SUBJECT OF CHANGE
0
SIGN.
1
SERIAL NO.
3
EH5 .
DRAWN BY:
STOCKHOLM SWEDEN
DRAWING DATE:
4
5
User31 2003-05-28
6
-Y16 TWISTLOCK LOCK RIGHT
Elec. peripherals X0 spreader Circuit diagram X3
CHECKED BY:
DATE
2
-Y15 TWISTLOCK UNLOCK RIGHT
PLANT (=) UNIT (+)
:
PLOTTED:
A1 : X0
2005-12-22
14:07
FILENAME:
7
8
SHEET
6 7 F 26
CONT. TOTAL SH.
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DRAWING NO.
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0
1
2
3
4
5
6
7
8 NOTE: THE SENSING RANGE OF S83 IS ADJUSTED BY HOLDING A SOLID PIECE IN FRONT OF THE SENSOR AT REQUIRED RANGE AND PUT A WIRE FROM TERMINAL X2 PIN 6 IN CABINET X1: TO 24VDC FOR NEAR RANGE TO 0VDC FOR FARE RANGE FOR 1.5S
A
1
3
1
-
+
1
-WS54
-WS55
1
-WS52/53
1
3 -
+
-S83-
4
4
3 -
+
-S53
-S52 4
4
3 -
+
-S55 4
B
3 -
+
-S54
4
A
B
9
A
2
4
-WS83
A
B
B
A1 +X8 PORT AND CHANNEL IN PLUGIN BOX CHANNEL A=PIN 4 CHANNEL B=PIN 2
-XP1
:4
:2
-XP2
:4
:2
-XP3
:4
-XP4
:2
:4
:2
-
+
PE
C
C
-WXP8
WH
-XP8
GR/PK
15
GN
7
YL
RD/BU
5
4
GR
WH/GN
16
8
BN/GN
3
BN
BU
GN/YL
14
19
6
12
/ +X1-WXP8:19
/ +X1-WXP8:12
-XP8
/ +X1-WXP8:6
/ +X1-WXP8:14
/ +X1-WXP8:3
/ +X1-WXP8:8
/ +X1-WXP8:5
/ +X1-WXP8:16
D / +X1-WXP8:15
D
E
E
-S54 G.P. TOWER STOP LEFT
-S55 G.P. TOWER STOP RIGHT
-S52 G.P. TOWER LEFT CENTRE
MACHINE TYPE:
-
F
This drawing is copyright, and is the property of BROMMA CONQUIP AB. The design and/or constructions contained therein, may not be copied or reproduced, whitout the written consent of the owner.
ITEM
-S53 G.P. TOWER RIGHT CENTRE
SUBJECT OF CHANGE
0
SIGN.
1
SERIAL NO.
3
EH5 .
DRAWN BY:
STOCKHOLM SWEDEN
DRAWING DATE:
4
5
User31 2003-06-05
6
SET RANGE S83 (OPTION)
SUPPLY PLUGIN BOX X8
Elec. peripherals X0 spreader Circuit diagram X8
CHECKED BY:
DATE
2
-S83 HEIGHT INDICATION LEFT (OPTION)
PLANT (=) UNIT (+)
:
PLOTTED:
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14:07
FILENAME:
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8
SHEET
7 8 F 26
CONT. TOTAL SH.
REV.
DRAWING NO.
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e 9
0
1
2
3
4
5
6
7
8
9
A
A
1
3
1
-
+
1
-WS84
-WS13
1
-WS14/114
1
3 -
+
-S16
4
A
3 -
+
-S114
4
A
3 -
+
-S14
-S13 4
B
3 -
+
-S84
4
A
B
4
-WS16
B
A
A1 +X8 PORT AND CHANNEL IN PLUGIN BOX CHANNEL A=PIN 4 CHANNEL B=PIN 2
-XP5
:4
:2
-XP6
:4
:2
-XP7
:4
-XP8
:2
:4
:2
C
C
-WXP8
PK
-XP8
WH/YL
17
RD
YL/BN
2
13
9
BL
VI
WH/GR
11
10
GR/BN
1
18
/ +X1-WXP8:1
/ +X1-WXP8:10
/ +X1-WXP8:2
/ +X1-WXP8:11
D / +X1-WXP8:17
D
E
E
-S84 HEIGHT INDICATION RIGHT (OPTION)
-S13 20' TELESCOPE POSITION
-S14 30' TELESCOPE POS. RETRACT
MACHINE TYPE:
-
F
This drawing is copyright, and is the property of BROMMA CONQUIP AB. The design and/or constructions contained therein, may not be copied or reproduced, whitout the written consent of the owner.
ITEM
-S114 30' TELESCOPE POS. EXTEND
SUBJECT OF CHANGE
0
SIGN.
1
SERIAL NO.
3
EH5 .
Elec. peripherals X0 spreader Circuit diagram X8
CHECKED BY: DRAWN BY:
STOCKHOLM SWEDEN
DRAWING DATE:
DATE
2
-S16 40' TELESCOPE POSITION
4
5
User31 2003-05-28
6
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:
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8 9 F 26
CONT. TOTAL SH.
REV.
DRAWING NO.
39825
e 9
0
1
2
3
4
5
6
7
8
9
A
A
/ -X1:PE M4
/ -X1:18
/ -X1:16
/ -X1:PE M3
/ -X1:15
/ -X1:14
/ -X1:13
/ -X1:PE M2
/ -X1:12
/ -X1:11
/ -X1:10
/ -X1:17
CABINET X1
+X1-
/ -X200:PE.M1
/ -X200:45
/ -X200:43
/ -X200:44
CABINET X200
+X200-
B
B
-X200
:43
:44
:45
-X1
:PE
:10
:11
:12
:PE
:13
:14
:15
:PE
:16
:17
:18
:PE
C
C
-WM1
1
2
3
-WM2
PE
1
2
3
-WM3
PE
1
2
3
-WM4
PE
1
2
3
PE
D
D U
-M1 5.5KW
V
W
U 3
M 3 ~
-M2 2.2KW
2 PE
V
W
U
M 3 ~
-M3 2.2KW
PE
-BRAKE1
V
W
U
M 3 ~
-M4 3.0KW
V
W 3
M 3 ~
2
PE
PE
-BRAKE4
E
E
-M1 GRAVITY POINT MOTOR
-M2 HYDRALIC PUMP LEFT
-M3 HYDRALIC PUMP RIGHT
-M4 TELESCOPIC MOTOR MACHINE TYPE:
-
F
This drawing is copyright, and is the property of BROMMA CONQUIP AB. The design and/or constructions contained therein, may not be copied or reproduced, whitout the written consent of the owner.
ITEM
SUBJECT OF CHANGE
0
SIGN.
1
SERIAL NO.
3
Elec. peripherals X0 spreader Circuit diagram
CHECKED BY: DRAWN BY:
STOCKHOLM SWEDEN
DRAWING DATE:
DATE
2
EH5 .
4
5
User31 2003-06-04
6
PLANT (=) UNIT (+)
:
PLOTTED:
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2005-12-22
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FILENAME:
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8
SHEET
9 10 F 26
CONT. TOTAL SH.
REV.
DRAWING NO.
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e 9
0
1
2
3
4
5
6
7
8
9
A
A
MOTOR WITH BRAKE AND CURRENT RELAY
SR B
ws
rt
ws
bl
B
BGE
C
ws W2 U2 V2
C
1
rt
2 BS
D
TS
U1 V1 W1
3 4 bl
D
5
E
E
L1 L2 L3
MACHINE TYPE:
-
F
This drawing is copyright, and is the property of BROMMA CONQUIP AB. The design and/or constructions contained therein, may not be copied or reproduced, whitout the written consent of the owner.
ITEM
SUBJECT OF CHANGE
0
SIGN.
1
SERIAL NO.
3
Elec. peripherals X0 spreader Circuit diagram
CHECKED BY: DRAWN BY:
STOCKHOLM SWEDEN
DRAWING DATE:
DATE
2
EH5 .
4
5
User31 2003-05-28
6
PLANT (=) UNIT (+)
:
PLOTTED:
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FILENAME:
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8
SHEET
10 11 F 26
CONT. TOTAL SH.
REV.
DRAWING NO.
39825
e 9
0
1
2
3
4
5
6
7
8
9
-XP24
2
1
3
4
5
7
8
9
-XP25
2
1
3
4
5
+X1-WXP25:9 /
+X1-WXP25:8 /
+X1-WXP25:7 /
+X1-WXP25:5 /
+X1-WXP25:4 /
+X1-WXP25:3 /
+X1-WXP25:1 /
+X1-WXP25:2 /
+X1-WXP24:9 /
+X1-WXP24:8 /
+X1-WXP24:7 /
+X1-WXP24:5 /
+X1-WXP24:4 /
B +X1-WXP24:3 /
B +X1-WXP24:1 /
A
+X1-WXP24:2 /
A
7
8
9
C
C
-WXP25 -WXP24
D
1
2
-HL1
3
1
-HL2
2
4
1
-HL3
2
1
2
3
4
5
5
1
-HL7
2
1
-HL4
2
1
-HL5
2
1
-HL6
2
1
-HL8
2
D
1 2
E
E
-HL1 UNLOCKED LEFT GREEN
-HL2 LOCKED LEFT RED
-HL3 LANDED LEFT WHITE
-HL7 TOWER LEFT SIDE ORANGE (OPTION)
-HL4 UNLOCKED RIGHT GREEN
MACHINE TYPE:
-
F
This drawing is copyright, and is the property of BROMMA CONQUIP AB. The design and/or constructions contained therein, may not be copied or reproduced, whitout the written consent of the owner.
ITEM
-HL5 LOCKED RIGHT RED
SUBJECT OF CHANGE
0
SIGN.
1
SERIAL NO.
3
EH5 .
DRAWN BY:
STOCKHOLM SWEDEN
DRAWING DATE:
4
5
bln 2005-12-22
6
-HL8 TOWER RIGHT SIDE ORANGE (OPTION)
Elec. peripherals X0 spreader Circuit diagram
CHECKED BY:
DATE
2
-HL6 LANDED RIGHT WHITE
PLANT (=) UNIT (+)
:
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CONT. TOTAL SH.
REV.
DRAWING NO.
39825
e 9
0
1
2
3
4
5
6
7
8
9
13
+X1-WXP13:19 /
6
19
B BU
BN
5
YL/BN
1
GN
14
+X1-WXP13:6 /
+X1-WXP13:13 /
+X1-WXP13:5 /
+X1-WXP13:1 /
+X1-WXP13:14 /
+X1-WXP13:3 /
3
VI
-WXP13
16
YL
GN/YL
B
12
BN/GN
-XP13
GR
TTDS OPTION
+X1-WXP13:16 /
A +X1-WXP13:12 /
A
A1 +X0 1
3
1
-
+
-S96
A1 +X13
3
1
1
4
1
3
4
3
1
-XPS95
1
3
1
-XPS94
1
3
4
3
1
-XPS93
1
3
1
-XPS92
C
4
4
-WS90
4
3 -
-S90 4
4
3
1 +
-S91
-WS91 1
3 -
+
4
-WS92
4
3 -
4
4
3
1 +
4
-WS93
4 1
3 -
-S92
4
-WS94
-XPS96
D
3
4
3
1 +
-S93
4
-WS95
3 -
-S94
4
1
1 +
-S95
C
-WS96
3 -
+
3
4
-XPS91
1
3
1
4
3
4
-XPTTDC1
I
C
B
D
A
0VDC
+ -
COMMON 1
TTDS FAULT
TTDS OK 1
COMMON 2
24VDC
E
F
D
TTDS FAULT 2
S96 S95 S94 S93 S92 S91 S90
G
-XPS90
TTDS OK 2
LOGIC
E
H
+
E
-
MACHINE TYPE:
-
F
This drawing is copyright, and is the property of BROMMA CONQUIP AB. The design and/or constructions contained therein, may not be copied or reproduced, whitout the written consent of the owner.
ITEM
SUBJECT OF CHANGE
0
SIGN.
1
SERIAL NO.
3
Elec. peripherals X0 spreader Circuit diagram
CHECKED BY: DRAWN BY:
STOCKHOLM SWEDEN
DRAWING DATE:
DATE
2
EH5 .
4
5
User31 2003-05-14
6
PLANT (=) UNIT (+)
:
PLOTTED:
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FILENAME:
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8
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12 13 F 26
CONT. TOTAL SH.
REV.
DRAWING NO.
39825
e 9
0
1
2
3
4
5
6
7
8
9
A
A
External cable connection X1 cabinet / EH5
CONTACT
1
B
C
CABLE
GLANDS
CABLE
XP2
WXP2
10
PG16
WM2
2
XP3
WXP3
11
PG16
WM3
3
XP8
WXP8
12
PG16
WM4
4
XP24
WXP24
13
PG16
PLUG
5
XP25
WXP25
6
SPARE
.
7
SPARE
.
8
XP13
9
SPARE
B
C
WXP13 (Option)
.
D
D
1
4
5
8
9
12
13
2
3
6
7
10
11
E
E
MACHINE TYPE:
-
F
This drawing is copyright, and is the property of BROMMA CONQUIP AB. The design and/or constructions contained therein, may not be copied or reproduced, whitout the written consent of the owner.
ITEM
SUBJECT OF CHANGE
0
SIGN.
1
SERIAL NO.
3
Elec. peripherals X0 spreader Cable/ Sensor Layout
CHECKED BY: DRAWN BY:
STOCKHOLM SWEDEN
DRAWING DATE:
DATE
2
EH5 .
4
5
.
User31 2003-05-28
6
PLANT (=) UNIT (+)
:
PLOTTED:
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FILENAME:
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CONT. TOTAL SH.
REV.
DRAWING NO.
39825
e 9
0
1
2
3
4
5
6
7
8
9
External cable connection X200 cabinet / EH5
A
A
B
B
GLANDS
CABLE
11
PG16
WM1
12
PG36
WXP1
C
C
6 1
7
8
10
2
D
11
9 3
4
13
D
12
5
E
E
MACHINE TYPE:
-
F
This drawing is copyright, and is the property of BROMMA CONQUIP AB. The design and/or constructions contained therein, may not be copied or reproduced, whitout the written consent of the owner.
ITEM
SUBJECT OF CHANGE
0
SIGN.
1
SERIAL NO.
3
Elec. peripherals X0 spreader Cable/ Sensor Layout
CHECKED BY: DRAWN BY:
STOCKHOLM SWEDEN
DRAWING DATE:
DATE
2
EH5 .
4
5
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:
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8
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14 15 F 26
CONT. TOTAL SH.
REV.
DRAWING NO.
39825
e 9
0
1
2
A
3
4
5
6
7
8
9
A
External cable connection between X1, X200 cabinet / EH5
B
B
CABINET X200
C
XP23
XP21
XP20
XP23
C
XP21
XP20
CABINET X1
WXP23 Part no. 39664
D
D
WXP21 Part no. 39040
WXP20 Part no. 39040
E
E
MACHINE TYPE:
-
F
This drawing is copyright, and is the property of BROMMA CONQUIP AB. The design and/or constructions contained therein, may not be copied or reproduced, whitout the written consent of the owner.
ITEM
SUBJECT OF CHANGE
0
SIGN.
1
SERIAL NO.
3
Elec. peripherals X0 spreader Cable/ Sensor Layout
CHECKED BY: DRAWN BY:
STOCKHOLM SWEDEN
DRAWING DATE:
DATE
2
EH5 .
4
5
User31 2003-05-28
6
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:
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8
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15 16 F 26
CONT. TOTAL SH.
REV.
DRAWING NO.
39825
e 9
0
1
2
3
A
4
5
6
7
8
9
A
CONNECTION BOX "ASB-ACTUATOR/SENSOR" "8 X2 WAYS WITH BUILT-IN CABEL"
-
+
19 PIN CONNECTOR BAYONET 6
7
15
4
5
8
16
14
3
9
17
13
2
10
11
18
1
PE 19
12
GN/YL
BN
BL
GR/BN
VI
RD
WH/GR
PK
YL/BN
GR
WH/YL
YL
BN/GN
RD/BU
WH/GN
WH
BU
GR/PK
B
GN
B
C
C
D
D
5
1
+
3
2
-
SUBJECT OF CHANGE
0
SIGN.
1
SERIAL NO.
3
PE
Ch: A
5
1
+
DRAWN BY:
STOCKHOLM SWEDEN
DRAWING DATE:
4
5
3
-
2
4
E
5
XP 8
EH5 .
Elec. peripherals X0 spreader Circuit diagram plug in box
CHECKED BY:
DATE
2
4
XP 6
MACHINE TYPE:
-
5
PE
4
4
Ch: A
-
2
This drawing is copyright, and is the property of BROMMA CONQUIP AB. The design and/or constructions contained therein, may not be copied or reproduced, whitout the written consent of the owner.
-
2
Ch: B
+
3
XP 4
-
3
-
PE
1
-
ITEM
1
+
Ch: A
5
XP 2
F
5
XP 7
PE
-
4
Ch: A
2
4
XP 5
PE
+
3
Ch: A
1
Ch: B
E
2
Ch: B
XP 3
3
-
Ch: B
1
+
PE
5
Ch: A
4
Ch: B
2
Ch: B
XP 1
3
-
PE
1
+
Ch: A
5
Ch: B
4
PE
2
Ch: A
3
-
Ch: B
1
+
User31 2003-05-28
6
PLANT (=) UNIT (+)
:
PLOTTED:
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8
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16 17 F 26
CONT. TOTAL SH.
REV.
DRAWING NO.
39825
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0
1
2
3
4
5
Nod B1 and B2 is not assembled with relay version of X200 cabinet
6
7
8
9
XP1
A
A
B1
B2
X200 CABINET
B
B
H4-H5-H6-H8
M1
H1 = GREEN H2 = RED H3 = WHITE H7 = ORANGE (Option)
H8 = ORANGE (Option) H6 = WHITE H5 = RED H4 = GREEN
WATERSIDE
C
Y1-Y2 Y3-Y4 Y5-Y6 Y7-Y8
2 GREEN
S2 UNLOCK S6 LOCK S10 LANDED
TTDC OPTION
S13 20' POS.
C S3 UNLOCK S7 LOCK S11 LANDED
XP2 (HNA Stecker)
S14, S114 30' POS.
X200 CABINET
X2
3 GREEN
6 YELLOW BLACK
M3
D
D
M4
5 WHITE BLUE
M2
1 RED
E
X3
S83 H.I.S OPTION
S1 UNLOCK S5 LOCK S9 LANDED
S54 TOWER STOP LEFT
LEFT
S16 40' POS.
X8
X1 CABINET S52 TOWER LEFT CENTRE
S84 H.I.S OPTION
S53 TOWER RIGHT CENTRE
S55 TOWER STOP RIGHT
SUBJECT OF CHANGE
0
4 RED
SIGN.
1
SERIAL NO.
DRAWN BY: DRAWING DATE:
DATE
2
3
EH5 .
Elec. peripherals X0 spreader Spreader layout
CHECKED BY:
STOCKHOLM SWEDEN
4
5
E
RIGHT
MACHINE TYPE:
This drawing is copyright, and is the property of BROMMA CONQUIP AB. The design and/or constructions contained therein, may not be copied or reproduced, whitout the written consent of the owner.
-
ITEM
S4 UNLOCK S8 LOCK S12 LANDED
LANDSIDE
-
F
Y9-Y10 Y11-Y12 Y13-Y14 Y15-Y16
User31 2003-05-28
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:
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8
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CONT. TOTAL SH.
REV.
DRAWING NO.
39825
e 9
UNIT QTY BROMMA No. DENOMINATION
MANUFACTURE
SUPPLIER
TYPE / ARTICLE NUMBER / TECHNICAL DATA
X0
10
70442
RUBBER-CLAMP D= 8 (303)
HIFLEX SWEDEN AB
303
X0
10
70443
RUBBER-CLAMP D=11 (305)
HIFLEX SWEDEN AB
305
X0
10
70444
RUBBER-CLAMP D=14 (307)
HIFLEX SWEDEN AB
X0
5
70931
GLAND MS PG16 10-14mm
MILTRONIC
MILTRONIC AB
X0
20
70954
WIRE RING BLUE M6 2563R
NELCO
X0
5
70996
CABLE
LAPP
X0
1
75469
GLAND REDUCER
LAPP
X0
50
76150
X0
200
X0
10
X0
1
79293
CABLE CONNECTOR 2,0M
X0
5
700024
GLAND ADAPTER SKINDICHT MA-M32/16 LAPP
X0
5
700502
GLAND ADAPTER SKINDICHT M25 / PG16
X0
1
700968
PLUG IN BOX 2X8 PUR CABLE 2,5M
ESCHA
X0
6
1002018
PROTCTION COVER
ABB
X0
2
79125
CURRENT RELAY SR15
X0
2
79290
CABLE CONNECTOR 1,0M
X0
2
79295
CABLE CONNECTOR 3,5M
X0
2
700026
GLAND ADAPTER SKINDICHT M32/M25
LAPP
X0
2
700969
PLUG IN BOX 2X8 PUR CABLE 11M
X0
2
1001883
LED LAMPS
X0
2
1005248
Connector 19-pol bajonet male
X0
38
78173
X0
3
79294
CABLE CONNECTOR 2,5M
LUMBERG
X0
3
700959
CABLE CONNECTOR 1,0
LUMBERG
X0
3
700960
CABLE CONNECT 2,5M
LUMBERG
MILTRONIC
X0
8
700970
CABLE CONNECTOR 0,6M
MPM
OEM
X0
20
79715
PROXIMITY SWITCH M30 NF
BERO
SIEMENS
307 SKINTOP-MS16
12 07 84
CIEBES ELTEKNIK AB
48-218-07
2539.0
MILTRONIC
ÖLFLEX -500P
10 05 61
4x2,5mm² PUR
MILTRONIC
12 04 62
12 04 62
PG 21 / 16
STRIPES 385mm
HELLERMANN TYTON AB
T120R
T120R
76151
STRIPES 200mm
HELLERMANN TYTON AB
T50R
T50R
76999
STRIPES 508mm
HELLERMAN
T250R
CABLE
LUMBERG
MILTRONIC
RSWT 4-RKWT 4-165/2.0M
40 49 05
MILTRONIC AB
12 13 80
12 13 80
MILTRONIC
12 13 78
12 13 78
TESCH SYSTEM
8MB12-5P3-2,5
8MB12-5P3-2,5
ABB
5DLN296350-A
5DLN296350-A
SEW
SEW
SR15
8267626
BSR 150-500VAC M25
LUMBERG
MILTRONIC
CREATED: 2005-09-22 13:35
19POLE BAYONET HTS SIZE4
RSWT 4-RKWT 4-165/1.0M
40 54 61
M12 2xANGLE
RSWT 4-RKWT 4-165/3.5M
40 49 07
M12 2xANGLE
MILTRONIC AB
12 67 42
12 67 42
ESCHA
TESCH SYSTEM
8MB12-5P3-11
8MB12-5P3-11
EKTA
EKTA
E5814.GRWY.C10
E5814.GRWY.C10
Tesch Systems AB
TC-19PIN128UDU
TC-19PIN128UDU
MILTRONIC
ÖLFLEX 500P
10 05 60
MILTRONIC
RSWT 4-RKWT 4-165/2,5M
40 49 06
MILTRONIC
ASB 2 RKWT/LED A4-3-90/1M
404917
M12 Twin cable Prox.
ASB 2 RKWT/LED A4-3-90/2,5M
40 49 21
M12 Twin cable Prox.
LAPP
This drawing is copyright, and is the property of BROMMA CONQUIP AB. The design and/or constructions contained therein, may not be copied or reproduced, whitout the written consent of the owner.
3RG4024-3AG01
SERIAL NO.
7223498
EH5 .
solder cup 4x1,5mm² PUR M12 2xANGLE
DRAWN BY: DRAWING DATE:
bln 2005-09-22
M30 SN:15 15-34VDC M12 3-WIRE
Elec. peripherals X0 spreader Parts list (grouped): ( - )
CHECKED BY:
STOCKHOLM SWEDEN
19POLE BAYONET 24VDC, GN, RD, WH,YE
E000876 M12 ANGLE TWIN SUPPRESSORS 24VDC
MACHINE TYPE:
Parts list (grouped)
M12 2xANGLE
PLANT (=) : UNIT (+)
:
PLOTTED: FILENAME:
2005-12-22
14:07
SHEET
18 19 26
CONT. TOTAL SH.
REV.
DRAWING NO.
39825
e
UNIT
ITEM
QTY DIAGRAM REF BROMMA No.
DENOMINATION
MANUFACTURE
SUPPLIER
TYPE / ARTICLE NUMBER / TECHNICAL DATA
X0
-BRAKE1
1
=A1+X0/9.01
700026
GLAND ADAPTER SKINDICHT M32/M25
LAPP
MILTRONIC AB
12 67 42
12 67 42
X0
-BRAKE1
1
=A1+X0/9.01
79125
CURRENT RELAY SR15
SEW
SEW
SR15
8267626
BSR 150-500VAC M25
X0
-BRAKE4
1
=A1+X0/9.07
79125
CURRENT RELAY SR15
SEW
SEW
SR15
8267626
BSR 150-500VAC M25
X0
-BRAKE4
1
=A1+X0/9.07
700026
GLAND ADAPTER SKINDICHT M32/M25
LAPP
MILTRONIC AB
12 67 42
12 67 42
X0
-S1
1
=A1+X0/3.01
79715
PROXIMITY SWITCH M30 NF
BERO
SIEMENS
3RG4024-3AG01
7223498
M30 SN:15 15-34VDC M12 3-WIRE
X0
-S2
1
=A1+X0/3.03
79715
PROXIMITY SWITCH M30 NF
BERO
SIEMENS
3RG4024-3AG01
7223498
M30 SN:15 15-34VDC M12 3-WIRE
X0
-S3
1
=A1+X0/5.01
79715
PROXIMITY SWITCH M30 NF
BERO
SIEMENS
3RG4024-3AG01
7223498
M30 SN:15 15-34VDC M12 3-WIRE
X0
-S4
1
=A1+X0/5.03
79715
PROXIMITY SWITCH M30 NF
BERO
SIEMENS
3RG4024-3AG01
7223498
M30 SN:15 15-34VDC M12 3-WIRE
X0
-S5
1
=A1+X0/3.02
79715
PROXIMITY SWITCH M30 NF
BERO
SIEMENS
3RG4024-3AG01
7223498
M30 SN:15 15-34VDC M12 3-WIRE
X0
-S6
1
=A1+X0/3.04
79715
PROXIMITY SWITCH M30 NF
BERO
SIEMENS
3RG4024-3AG01
7223498
M30 SN:15 15-34VDC M12 3-WIRE
X0
-S7
1
=A1+X0/5.02
79715
PROXIMITY SWITCH M30 NF
BERO
SIEMENS
3RG4024-3AG01
7223498
M30 SN:15 15-34VDC M12 3-WIRE
X0
-S8
1
=A1+X0/5.04
79715
PROXIMITY SWITCH M30 NF
BERO
SIEMENS
3RG4024-3AG01
7223498
M30 SN:15 15-34VDC M12 3-WIRE
X0
-S9
1
=A1+X0/3.05
79715
PROXIMITY SWITCH M30 NF
BERO
SIEMENS
3RG4024-3AG01
7223498
M30 SN:15 15-34VDC M12 3-WIRE
X0
-S10
1
=A1+X0/3.07
79715
PROXIMITY SWITCH M30 NF
BERO
SIEMENS
3RG4024-3AG01
7223498
M30 SN:15 15-34VDC M12 3-WIRE
X0
-S11
1
=A1+X0/5.05
79715
PROXIMITY SWITCH M30 NF
BERO
SIEMENS
3RG4024-3AG01
7223498
M30 SN:15 15-34VDC M12 3-WIRE
X0
-S12
1
=A1+X0/5.07
79715
PROXIMITY SWITCH M30 NF
BERO
SIEMENS
3RG4024-3AG01
7223498
M30 SN:15 15-34VDC M12 3-WIRE
X0
-S13
1
=A1+X0/8.03
79715
PROXIMITY SWITCH M30 NF
BERO
SIEMENS
3RG4024-3AG01
7223498
M30 SN:15 15-34VDC M12 3-WIRE
X0
-S14
1
=A1+X0/8.05
79715
PROXIMITY SWITCH M30 NF
BERO
SIEMENS
3RG4024-3AG01
7223498
M30 SN:15 15-34VDC M12 3-WIRE
X0
-S16
1
=A1+X0/8.07
79715
PROXIMITY SWITCH M30 NF
BERO
SIEMENS
3RG4024-3AG01
7223498
M30 SN:15 15-34VDC M12 3-WIRE
X0
-S52
1
=A1+X0/7.05
79715
PROXIMITY SWITCH M30 NF
BERO
SIEMENS
3RG4024-3AG01
7223498
M30 SN:15 15-34VDC M12 3-WIRE
X0
-S53
1
=A1+X0/7.06
79715
PROXIMITY SWITCH M30 NF
BERO
SIEMENS
3RG4024-3AG01
7223498
M30 SN:15 15-34VDC M12 3-WIRE
X0
-S54
1
=A1+X0/7.01
79715
PROXIMITY SWITCH M30 NF
BERO
SIEMENS
3RG4024-3AG01
7223498
M30 SN:15 15-34VDC M12 3-WIRE
X0
-S55
1
=A1+X0/7.03
79715
PROXIMITY SWITCH M30 NF
BERO
SIEMENS
3RG4024-3AG01
7223498
M30 SN:15 15-34VDC M12 3-WIRE
X0
-S114
1
=A1+X0/8.06
79715
PROXIMITY SWITCH M30 NF
BERO
SIEMENS
3RG4024-3AG01
7223498
M30 SN:15 15-34VDC M12 3-WIRE
MACHINE TYPE:
Part List CREATED: 2005-09-22 13:35
This drawing is copyright, and is the property of BROMMA CONQUIP AB. The design and/or constructions contained therein, may not be copied or reproduced, whitout the written consent of the owner.
SERIAL NO.
EH5 .
Elec. peripherals X0 spreader Parts list: ( - )
CHECKED BY: DRAWN BY:
STOCKHOLM SWEDEN
DRAWING DATE:
bln 2005-09-22
PLANT (=)
:
PLOTTED:
UNIT (+)
:
FILENAME:
2005-12-22
14:07
SHEET
19 20 26
CONT. TOTAL SH.
REV.
DRAWING NO.
39825
e
X0
FROM
PIN No.
-M1
U
CABLE -WM1
CORE 1
TO
TERMINAL No.
TYPE
X200
-X200 :43
CABLE CABLE
X0
-M1
V
-WM1
2
X200
-X200 :44
X0
-M1
W
-WM1
3
X200
-X200 :45 -X200 :PE
ART. NR.
CABLE
QTY SHEET
70996
5
=A1+X0/9.00
4x2,5mm² PUR
70996
5
=A1+X0/9.01
4x2,5mm² PUR
70996
5
=A1+X0/9.01 =A1+X0/9.01
4x2,5mm² PUR
X0
-M1
PE
-WM1
PE
X200
CABLE
4x2,5mm² PUR
70996
5
X0
-M2
U
-WM2
1
X1
-X1 :10
CABLE
4x1,5mm² PUR
78173
16
=A1+X0/9.02
X0
-M2
V
-WM2
2
X1
-X1 :11
CABLE
4x1,5mm² PUR
78173
16
=A1+X0/9.03
X0
-M2
W
-WM2
3
X1
-X1 :12
CABLE
4x1,5mm² PUR
78173
16
=A1+X0/9.03 =A1+X0/9.03
X0
-M2
PE
-WM2
PE
X1
-X1 :PE
CABLE
4x1,5mm² PUR
78173
16
X0
-M3
U
-WM3
1
X1
-X1 :13
CABLE
4x1,5mm² PUR
78173
16
=A1+X0/9.04
X0
-M3
V
-WM3
2
X1
-X1 :14
CABLE
4x1,5mm² PUR
78173
16
=A1+X0/9.05
X0
-M3
W
-WM3
3
X1
-X1 :15
CABLE
4x1,5mm² PUR
78173
16
=A1+X0/9.05 =A1+X0/9.05
X0
-M3
PE
-WM3
PE
X1
-X1 :PE
CABLE
4x1,5mm² PUR
78173
16
X0
-M4
U
-WM4
1
X1
-X1 :16
CABLE
4x1,5mm² PUR
78173
6
=A1+X0/9.06
X0
-M4
V
-WM4
2
X1
-X1 :17
CABLE
4x1,5mm² PUR
78173
6
=A1+X0/9.07
X0
-M4
W
-WM4
3
X1
-X1 :18
CABLE
4x1,5mm² PUR
78173
6
=A1+X0/9.07 =A1+X0/9.07
X0
X2
X2
X3
X3
-M4
-XP3
-XP4
-XP3
-XP4
PE
-WM4
PE
-WS9
1
-WS9
2
-WS9
3
-WS9
A
-WS10
1
-WS10
2
-WS10
3
-WS10
A
-WS11
1
-WS11
2
-WS11
3
-WS11
A
-WS12
1
-WS12
2
-WS12
3
-WS12
A
-WS13
1
:4
:4
:4
:4
X1
-X1 :PE
CABLE
4x1,5mm² PUR
78173
6
X0
-S9 4
CABLE CONNECTOR 2,5M
M12 2xANGLE
79294
1
=A1+X0/3.05
X0
-S10 4
CABLE CONNECTOR 1,0M
M12 2xANGLE
79290
1
=A1+X0/3.07
X0
-S11 4
CABLE CONNECTOR 2,5M
M12 2xANGLE
79294
1
=A1+X0/5.05
X0
-S12 4
CABLE CONNECTOR 1,0M
M12 2xANGLE
79290
1
=A1+X0/5.07
MACHINE TYPE:
Cable List CREATED: 2005-09-22 13:35
This drawing is copyright, and is the property of BROMMA CONQUIP AB. The design and/or constructions contained therein, may not be copied or reproduced, whitout the written consent of the owner.
SERIAL NO.
EH5 .
Elec. peripherals X0 spreader CABLE LIST
CHECKED BY: DRAWN BY:
STOCKHOLM SWEDEN
DRAWING DATE:
bln 2005-09-22
PLANT (=)
:
PLOTTED:
UNIT (+)
:
FILENAME:
2005-12-22
14:07
SHEET
20 21 26
CONT. TOTAL SH.
REV.
DRAWING NO.
39825
e
FROM
PIN No.
CABLE -WS13
X8
X8
X8
:4
-XP6
:4
-XP8
:4
-XP1
CORE
TO
TERMINAL No.
TYPE
ART. NR.
QTY SHEET
2
-WS13
3
-WS13
A
-WS16
1
-WS16
2
-WS16
3
-WS16
A
-WS54
1
-WS54
2
-WS54
3
-WS54
4
-WS55
1
-WS55
2
X0
-S13 4
CABLE CONNECTOR 2,0M
M12 2xANGLE
79293
1
=A1+X0/8.03
X0
-S16 4
CABLE CONNECTOR 3,5M
M12 2xANGLE
79295
1
=A1+X0/8.07
X0
-S54 4
CABLE CONNECTOR 3,5M
M12 2xANGLE
79295
1
=A1+X0/7.01
X0
-S55 4
CABLE CONNECTOR 2,5M
M12 2xANGLE
79294
1
=A1+X0/7.03
X8
-XP4 :2
=A1+X0/7.08
-WS55
3
X8
-XP2
:4
-WS55
4
-WS83
1
s83
-2
2
-WS83
B
-WS83
3
X0
-
4
-WS83
A
X8
-XP4 :4
=A1+X0/7.07
X8
-XP5
:4
-WS84
A
X0
-S84 4
=A1+X0/8.01
-WS84
2
-WS84
3
-WS84
4
-WS90
1
X0
-S90 1
=A1+X0/12.06
-WS90
2
X13 -XPS90
1
X13 -XPS90
3
-WS90
3
X0
-S90 3
=A1+X0/12.06
X13 -XPS90
4
-WS90
4
X0
-S90 4
=A1+X0/12.06
X13 -XPS91
1
-WS91
1
X0
-S91 1
=A1+X0/12.05
-WS91
2
X13 -XPS91
3
-WS91
3
X0
-S91 3
=A1+X0/12.05
X13 -XPS91
4
-WS91
4
X0
-S91 4
=A1+X0/12.05
X0
1
-WS92
1
X13
-XPS92 1
=A1+X0/12.04
-WS92
2
-S92
MACHINE TYPE:
Cable List CREATED: 2005-09-22 13:35
This drawing is copyright, and is the property of BROMMA CONQUIP AB. The design and/or constructions contained therein, may not be copied or reproduced, whitout the written consent of the owner.
SERIAL NO.
EH5 .
Elec. peripherals X0 spreader CABLE LIST
CHECKED BY: DRAWN BY:
STOCKHOLM SWEDEN
DRAWING DATE:
bln 2005-09-22
PLANT (=)
:
PLOTTED:
UNIT (+)
:
FILENAME:
2005-12-22
14:07
SHEET
21 22 26
CONT. TOTAL SH.
REV.
DRAWING NO.
39825
e
X0
FROM
PIN No.
-S92
3
CABLE -WS92
CORE 3
TO
TERMINAL No.
TYPE
ART. NR.
QTY SHEET
X13
-XPS92 3
=A1+X0/12.04 =A1+X0/12.05
X0
-S92
4
-WS92
4
X13
-XPS92 4
X0
-S93
1
-WS93
1
X13
-XPS93 1
=A1+X0/12.03
-WS93
2
X0
-S93
3
-WS93
3
X13
-XPS93 3
=A1+X0/12.03 =A1+X0/12.04
X0
-S93
4
-WS93
4
X13
-XPS93 4
X0
-S94
1
-WS94
1
X13
-XPS94 1
=A1+X0/12.02
-WS94
2
X0
-S94
3
-WS94
3
X13
-XPS94 3
=A1+X0/12.03
X0
-S94
4
-WS94
4
X13
-XPS94 4
=A1+X0/12.03
X0
-S95
1
-WS95
1
X13
-XPS95 1
=A1+X0/12.01
-WS95
2
X0
-S95
3
-WS95
3
X13
-XPS95 3
=A1+X0/12.02
X0
-S95
4
-WS95
4
X13
-XPS95 4
=A1+X0/12.02
-WS96
1
X13 -XPS96
3
-WS96
3
X0
-S96 3
=A1+X0/12.01
X13 -XPS96
4
-WS96
4
X0
-S96 4
=A1+X0/12.01
X13 -XPS96
1
X0
-S96 1
=A1+X0/12.01
-WS96
1
-WS1/S5
1
X0
-S1
4
-WS1/S5
A
X2
-XP1 :4
CABLE CONNECT 2,5M
M12 Twin cable Prox.
700960
1
=A1+X0/3.01
X0
-S5
4
-WS1/S5
B
X2
-XP1 :2
CABLE CONNECT 2,5M
M12 Twin cable Prox.
700960
1
=A1+X0/3.02
-WS1/S5
3
-WS2/S6
1
X0
-S2
4
-WS2/S6
A
X2
-XP2 :4
CABLE CONNECTOR 1,0
M12 Twin cable Prox.
700959
1
=A1+X0/3.03
X0
-S6
4
-WS2/S6
B
X2
-XP2 :2
CABLE CONNECTOR 1,0
M12 Twin cable Prox.
700959
1
=A1+X0/3.04
-WS2/S6
3
-WS3/S7
1
X0
-S3
4
-WS3/S7
A
X3
-XP1 :4
CABLE CONNECT 2,5M
M12 Twin cable Prox.
700960
1
=A1+X0/5.01
X0
-S7
4
-WS3/S7
B
X3
-XP1 :2
CABLE CONNECT 2,5M
M12 Twin cable Prox.
700960
1
=A1+X0/5.02
-WS3/S7
3
-WS4/S8
1
X0
-S4
4
-WS4/S8
A
X3
-XP2 :4
CABLE CONNECTOR 1,0
M12 Twin cable Prox.
700959
1
=A1+X0/5.03
X0
-S8
4
-WS4/S8
B
X3
-XP2 :2
CABLE CONNECTOR 1,0
M12 Twin cable Prox.
700959
1
=A1+X0/5.04
MACHINE TYPE:
Cable List CREATED: 2005-09-22 13:35
This drawing is copyright, and is the property of BROMMA CONQUIP AB. The design and/or constructions contained therein, may not be copied or reproduced, whitout the written consent of the owner.
SERIAL NO.
EH5 .
Elec. peripherals X0 spreader CABLE LIST
CHECKED BY: DRAWN BY:
STOCKHOLM SWEDEN
DRAWING DATE:
bln 2005-09-22
PLANT (=)
:
PLOTTED:
UNIT (+)
:
FILENAME:
2005-12-22
14:07
SHEET
22 23 26
CONT. TOTAL SH.
REV.
DRAWING NO.
39825
e
FROM
PIN No.
CABLE -WS4/S8
X0 X0
X0 X0
-S14 -S114
-S52 -S53
4 4
4 4
CORE
TO
TERMINAL No.
TYPE
ART. NR.
QTY SHEET
3
-WS14/114
1
-WS14/114
A
-WS14/114
B
-WS14/114
3
-WS52/53
1
-WS52/53
A
-WS52/53
B
-WS52/53
3
X8
-XP7 :4
X8
-XP7 :2
CABLE CONNECTOR 1,0
X8
-XP3 :4
CABLE CONNECT 2,5M
X8
-XP3 :2
CABLE CONNECT 2,5M
CABLE CONNECTOR 1,0
700959
1
=A1+X0/8.05
M12 Twin cable Prox.
700959
1
=A1+X0/8.06
M12 Twin cable Prox.
700960
1
=A1+X0/7.05
M12 Twin cable Prox.
700960
1
=A1+X0/7.06
M12 Twin cable Prox.
X2
-XP8
:4
-WXP2
VI
X0
-XP2 1
PLUG IN BOX 2X8 PUR CABLE 11M
19POLE BAYONET
700969
1
=A1+X0/4.07
X2
-XP6
:4
-WXP2
RD
X0
-XP2 2
PLUG IN BOX 2X8 PUR CABLE 11M
19POLE BAYONET
700969
1
=A1+X0/4.03
PLUG IN BOX 2X8 PUR CABLE 11M
19POLE BAYONET
700969
1
=A1+X0/3.07
PLUG IN BOX 2X8 PUR CABLE 11M
19POLE BAYONET
700969
1
=A1+X0/3.04 =A1+X0/3.03
X2
-XP4
:4
-WXP2
GR
X0
-XP2 3
X2
-XP2
:2
-WXP2
RD/BU
X0
-XP2 4
X2
-XP2
:4
-WXP2
GN
X0
-XP2 5
PLUG IN BOX 2X8 PUR CABLE 11M
19POLE BAYONET
700969
1
X2
-XP4
-
-WXP2
BU
X0
-XP2 6
PLUG IN BOX 2X8 PUR CABLE 11M
19POLE BAYONET
700969
1
=A1+X0/3.09 =A1+X0/3.02
X2
-XP1
:2
-WXP2
GR/PK
X0
-XP2 7
PLUG IN BOX 2X8 PUR CABLE 11M
19POLE BAYONET
700969
1
X2
-XP3
:2
-WXP2
WH/GN
X0
-XP2 8
PLUG IN BOX 2X8 PUR CABLE 11M
19POLE BAYONET
700969
1
=A1+X0/3.06 =A1+X0/4.02
X2
-XP5
:2
-WXP2
WH/YL
X0
-XP2 9
PLUG IN BOX 2X8 PUR CABLE 11M
19POLE BAYONET
700969
1
X2
-XP7
:2
-WXP2
WH/GR
X0
-XP2 10
PLUG IN BOX 2X8 PUR CABLE 11M
19POLE BAYONET
700969
1
=A1+X0/4.06 =A1+X0/4.05
X2
-XP7
:4
-WXP2
BL
X0
-XP2 11
PLUG IN BOX 2X8 PUR CABLE 11M
19POLE BAYONET
700969
1
X2
-XP6
:2
-WXP2
YL/BN
X0
-XP2 13
PLUG IN BOX 2X8 PUR CABLE 11M
19POLE BAYONET
700969
1
=A1+X0/4.04 =A1+X0/3.08
X2
-XP4
:2
-WXP2
BN/GN
X0
-XP2 14
PLUG IN BOX 2X8 PUR CABLE 11M
19POLE BAYONET
700969
1
X2
-XP1
:4
-WXP2
WH
X0
-XP2 15
PLUG IN BOX 2X8 PUR CABLE 11M
19POLE BAYONET
700969
1
=A1+X0/3.01 =A1+X0/3.05
X2
-XP3
:4
-WXP2
YL
X0
-XP2 16
PLUG IN BOX 2X8 PUR CABLE 11M
19POLE BAYONET
700969
1
X2
-XP5
:4
-WXP2
PK
X0
-XP2 17
PLUG IN BOX 2X8 PUR CABLE 11M
19POLE BAYONET
700969
1
=A1+X0/4.01 =A1+X0/4.08
X2
-XP8
:2
-WXP2
GR/BN
X0
-XP2 18
PLUG IN BOX 2X8 PUR CABLE 11M
19POLE BAYONET
700969
1
X2
-XP4
+
-WXP2
BN
X0
-XP2 19
PLUG IN BOX 2X8 PUR CABLE 11M
19POLE BAYONET
700969
1
=A1+X0/3.09 =A1+X0/3.09
X2
-XP4
PE
-WXP2
GN/YL
X0
-XP2 12
PLUG IN BOX 2X8 PUR CABLE 11M
19POLE BAYONET
700969
1
X3
-XP8
:4
-WXP3
VI
X0
-XP3 1
PLUG IN BOX 2X8 PUR CABLE 11M
19POLE BAYONET
700969
1
=A1+X0/6.07 =A1+X0/6.03
X3
-XP6
:4
-WXP3
RD
X0
-XP3 2
PLUG IN BOX 2X8 PUR CABLE 11M
19POLE BAYONET
700969
1
X3
-XP4
:4
-WXP3
GR
X0
-XP3 3
PLUG IN BOX 2X8 PUR CABLE 11M
19POLE BAYONET
700969
1
=A1+X0/5.07 =A1+X0/5.04 =A1+X0/5.03
X3
-XP2
:2
-WXP3
RD/BU
X0
-XP3 4
PLUG IN BOX 2X8 PUR CABLE 11M
19POLE BAYONET
700969
1
X3
-XP2
:4
-WXP3
GN
X0
-XP3 5
PLUG IN BOX 2X8 PUR CABLE 11M
19POLE BAYONET
700969
1
MACHINE TYPE:
Cable List CREATED: 2005-09-22 13:35
This drawing is copyright, and is the property of BROMMA CONQUIP AB. The design and/or constructions contained therein, may not be copied or reproduced, whitout the written consent of the owner.
SERIAL NO.
EH5 .
Elec. peripherals X0 spreader CABLE LIST
CHECKED BY: DRAWN BY:
STOCKHOLM SWEDEN
DRAWING DATE:
bln 2005-09-22
PLANT (=)
:
PLOTTED:
UNIT (+)
:
FILENAME:
2005-12-22
14:07
SHEET
23 24 26
CONT. TOTAL SH.
REV.
DRAWING NO.
39825
e
FROM X3
-3
PIN No. -
CABLE -WXP3
CORE BU
TO
TERMINAL No.
TYPE
X0
-XP3 6
PLUG IN BOX 2X8 PUR CABLE 11M PLUG IN BOX 2X8 PUR CABLE 11M
ART. NR.
PLUG IN BOX 2X8 PUR CABLE 11M
QTY SHEET
700969
1
=A1+X0/5.09
19POLE BAYONET
700969
1
=A1+X0/5.02
19POLE BAYONET
700969
1
=A1+X0/5.06 =A1+X0/6.02
19POLE BAYONET
X3
-XP1
:2
-WXP3
GR/PK
X0
-XP3 7
X3
-XP3
:2
-WXP3
WH/GN
X0
-XP3 8
PLUG IN BOX 2X8 PUR CABLE 11M
19POLE BAYONET
700969
1
PLUG IN BOX 2X8 PUR CABLE 11M
19POLE BAYONET
700969
1
=A1+X0/6.06 =A1+X0/6.05
X3
-XP5
:2
-WXP3
WH/YL
X0
-XP3 9
X3
-XP7
:2
-WXP3
WH/GR
X0
-XP3 10
PLUG IN BOX 2X8 PUR CABLE 11M
19POLE BAYONET
700969
1
PLUG IN BOX 2X8 PUR CABLE 11M
19POLE BAYONET
700969
1
=A1+X0/6.04 =A1+X0/5.08
X3
-XP7
:4
-WXP3
BL
X0
-XP3 11
X3
-XP6
:2
-WXP3
YL/BN
X0
-XP3 13
PLUG IN BOX 2X8 PUR CABLE 11M
19POLE BAYONET
700969
1
PLUG IN BOX 2X8 PUR CABLE 11M
19POLE BAYONET
700969
1
=A1+X0/5.01 =A1+X0/5.05
X3
-XP4
:2
-WXP3
BN/GN
X0
-XP3 14
X3
-XP1
:4
-WXP3
WH
X0
-XP3 15
X3
-XP3
:4
-WXP3
YL
X0
-XP3 16
PLUG IN BOX 2X8 PUR CABLE 11M
19POLE BAYONET
700969
1
X3
-XP5
:4
-WXP3
PK
X0
-XP3 17
PLUG IN BOX 2X8 PUR CABLE 11M
19POLE BAYONET
700969
1
=A1+X0/6.01
PLUG IN BOX 2X8 PUR CABLE 11M
19POLE BAYONET
700969
1
=A1+X0/6.08
PLUG IN BOX 2X8 PUR CABLE 11M
19POLE BAYONET
700969
1
=A1+X0/5.09 =A1+X0/5.09
X3
-XP8
:2
-WXP3
GR/BN
X0
-XP3 18
X3
-3
+
-WXP3
BN
X0
-XP3 19
X3
-3
PE
-WXP3
GN/YL
X0
-XP3 12
PLUG IN BOX 2X8 PUR CABLE 11M
19POLE BAYONET
700969
1
X8
-XP8
:4
-WXP8
VI
X0
-XP8 1
PLUG IN BOX 2X8 PUR CABLE 2,5M
19POLE BAYONET
700968
1
=A1+X0/8.07 =A1+X0/8.03
X8
-XP6
:4
-WXP8
RD
X0
-XP8 2
PLUG IN BOX 2X8 PUR CABLE 2,5M
19POLE BAYONET
700968
1
X8
-XP4
:4
-WXP8
GR
X0
-XP8 3
PLUG IN BOX 2X8 PUR CABLE 2,5M
19POLE BAYONET
700968
1
=A1+X0/7.07 =A1+X0/7.04
X8
-XP2
:2
-WXP8
RD/BU
X0
-XP8 4
PLUG IN BOX 2X8 PUR CABLE 2,5M
19POLE BAYONET
700968
1
X8
-XP2
:4
-WXP8
GN
X0
-XP8 5
PLUG IN BOX 2X8 PUR CABLE 2,5M
19POLE BAYONET
700968
1
=A1+X0/7.03 =A1+X0/7.09
X8
-8
-
-WXP8
BU
X0
-XP8 6
PLUG IN BOX 2X8 PUR CABLE 2,5M
19POLE BAYONET
700968
1
X8
-XP1
:2
-WXP8
GR/PK
X0
-XP8 7
PLUG IN BOX 2X8 PUR CABLE 2,5M
19POLE BAYONET
700968
1
=A1+X0/7.02 =A1+X0/7.06
X8
-XP3
:2
-WXP8
WH/GN
X0
-XP8 8
PLUG IN BOX 2X8 PUR CABLE 2,5M
19POLE BAYONET
700968
1
X8
-XP5
:2
-WXP8
WH/YL
X0
-XP8 9
PLUG IN BOX 2X8 PUR CABLE 2,5M
19POLE BAYONET
700968
1
=A1+X0/8.02 =A1+X0/8.06
X8
-XP7
:2
-WXP8
WH/GR
X0
-XP8 10
PLUG IN BOX 2X8 PUR CABLE 2,5M
19POLE BAYONET
700968
1
X8
-XP7
:4
-WXP8
BL
X0
-XP8 11
PLUG IN BOX 2X8 PUR CABLE 2,5M
19POLE BAYONET
700968
1
=A1+X0/8.05 =A1+X0/8.04
X8
-XP6
:2
-WXP8
YL/BN
X0
-XP8 13
PLUG IN BOX 2X8 PUR CABLE 2,5M
19POLE BAYONET
700968
1
X8
-XP4
:2
-WXP8
BN/GN
X0
-XP8 14
PLUG IN BOX 2X8 PUR CABLE 2,5M
19POLE BAYONET
700968
1
=A1+X0/7.08 =A1+X0/7.01
X8
-XP1
:4
-WXP8
WH
X0
-XP8 15
PLUG IN BOX 2X8 PUR CABLE 2,5M
19POLE BAYONET
700968
1
X8
-XP3
:4
-WXP8
YL
X0
-XP8 16
PLUG IN BOX 2X8 PUR CABLE 2,5M
19POLE BAYONET
700968
1
=A1+X0/7.05 =A1+X0/8.01
X8
-XP5
:4
-WXP8
PK
X0
-XP8 17
PLUG IN BOX 2X8 PUR CABLE 2,5M
19POLE BAYONET
700968
1
X8
-XP8
:2
-WXP8
GR/BN
X0
-XP8 18
PLUG IN BOX 2X8 PUR CABLE 2,5M
19POLE BAYONET
700968
1
=A1+X0/8.08 =A1+X0/7.09 =A1+X0/7.09
X8
-8
+
-WXP8
BN
X0
-XP8 19
PLUG IN BOX 2X8 PUR CABLE 2,5M
19POLE BAYONET
700968
1
X8
-8
PE
-WXP8
GN/YL
X0
-XP8 12
PLUG IN BOX 2X8 PUR CABLE 2,5M
19POLE BAYONET
700968
1
MACHINE TYPE:
Cable List CREATED: 2005-09-22 13:35
This drawing is copyright, and is the property of BROMMA CONQUIP AB. The design and/or constructions contained therein, may not be copied or reproduced, whitout the written consent of the owner.
SERIAL NO.
EH5 .
Elec. peripherals X0 spreader CABLE LIST
CHECKED BY: DRAWN BY:
STOCKHOLM SWEDEN
DRAWING DATE:
bln 2005-09-22
PLANT (=)
:
PLOTTED:
UNIT (+)
:
FILENAME:
2005-12-22
14:07
SHEET
24 25 26
CONT. TOTAL SH.
REV.
DRAWING NO.
39825
e
FROM X13 -XPTTDC1
PIN No. F
CABLE -WXP13
CORE VI
TO
TERMINAL No.
TYPE
ART. NR.
QTY SHEET
X0
-XP13 1
=A1+X0/12.09
=A1+X0/12.08
X13 -XPTTDC1
B
-WXP13
BU
X0
-XP13 6
X13 -XPTTDC1
D
-WXP13
YL/BN
X0
-XP13 13
=A1+X0/12.08
X13 -XPTTDC1
A
-WXP13
BN
X0
-XP13 19
=A1+X0/12.09
X13 -XPTTDC1
H
-WXP13
GR
X0
-XP13 3
=A1+X0/12.08 =A1+X0/12.08
X13 -XPTTDC1
E
-WXP13
GN
X0
-XP13 5
X13 -XPTTDC1
G
-WXP13
BN/GN
X0
-XP13 14
=A1+X0/12.08
-WXP13
WH
X13 -XPTTDC1
I
-WXP13
YL
X0
-XP13 16
=A1+X0/12.07
X13 -XPTTDC1
C
-WXP13
GN/YL
X0
-XP13 12
X0
1
-WXP24
2
X0
-XP24 2
-HL1
X0
-HL2
1
-WXP24
3
X0
-XP24 4
X0
-HL3
1
-WXP24
4
X0
-XP24 7
X0
X0
-HL7
-HL1
1
2
-WXP24
5
-WXP24
6
-WXP24
7
-WXP24
1
=A1+X0/12.07 solder cup;24VDC, GN, RD, WH,YE 1005248;1001883
1
=A1+X0/11.01
Connector 19-pol bajonet male;LED LAMPS
solder cup;24VDC, GN, RD, WH,YE 1005248;1001883
1
=A1+X0/11.02
Connector 19-pol bajonet male;LED LAMPS
solder cup;24VDC, GN, RD, WH,YE 1005248;1001883
1
=A1+X0/11.03 =A1+X0/11.04
Connector 19-pol bajonet male;LED LAMPS
X0
-XP24 9
Connector 19-pol bajonet male;LED LAMPS
solder cup;24VDC, GN, RD, WH,YE 1005248;1001883
1
X0
-XP24 1
Connector 19-pol bajonet male;LED LAMPS
solder cup;24VDC, GN, RD, WH,YE 1005248;1001883
1
=A1+X0/11.01 =A1+X0/11.05
X0
-HL4
1
-WXP25
2
X0
-XP25 2
Connector 19-pol bajonet male;LED LAMPS
solder cup;24VDC, GN, RD, WH,YE 1005248;1001883
1
X0
-HL5
1
-WXP25
3
X0
-XP25 4
Connector 19-pol bajonet male;LED LAMPS
solder cup;24VDC, GN, RD, WH,YE 1005248;1001883
1
=A1+X0/11.06 =A1+X0/11.07
X0
-HL6
1
-WXP25
4
X0
-XP25 7
Connector 19-pol bajonet male;LED LAMPS
solder cup;24VDC, GN, RD, WH,YE 1005248;1001883
1
X0
-HL8
1
-WXP25
5
X0
-XP25 9
Connector 19-pol bajonet male;LED LAMPS
solder cup;24VDC, GN, RD, WH,YE 1005248;1001883
1
=A1+X0/11.08
Connector 19-pol bajonet male;LED LAMPS
solder cup;24VDC, GN, RD, WH,YE 1005248;1001883
1
=A1+X0/11.05
-WXP25
6
-WXP25
7
X0
-HL4
2
-WXP25
1
X0
-XP25 1
X2
-XP5
:2
-WY1/Y2
B
X0
-Y1-Y2 1
CABLE CONNECTOR 0,6M
M12 ANGLE TWIN SUPPRESSORS 24VDC
700970
1
=A1+X0/4.01
-WY1/Y2
3
X2
-XP5
:4
-WY1/Y2
A
X0
-Y1-Y2 1
CABLE CONNECTOR 0,6M
M12 ANGLE TWIN SUPPRESSORS 24VDC
700970
1
=A1+X0/4.01
-WY1/Y2
5
X2
-XP7
:2
-WY3/Y4
B
X0
-Y3-Y4 1
CABLE CONNECTOR 0,6M
M12 ANGLE TWIN SUPPRESSORS 24VDC
700970
1
=A1+X0/4.05
-WY3/Y4
3
X2
-XP7
:4
-WY3/Y4
A
X0
-Y3-Y4 1
CABLE CONNECTOR 0,6M
M12 ANGLE TWIN SUPPRESSORS 24VDC
700970
1
=A1+X0/4.05
-WY3/Y4
5
X2
-XP6
:2
-WY5/Y6
B
X0
-Y5-Y6 1
CABLE CONNECTOR 0,6M
M12 ANGLE TWIN SUPPRESSORS 24VDC
700970
1
=A1+X0/4.03
MACHINE TYPE:
Cable List CREATED: 2005-09-22 13:35
This drawing is copyright, and is the property of BROMMA CONQUIP AB. The design and/or constructions contained therein, may not be copied or reproduced, whitout the written consent of the owner.
SERIAL NO.
EH5 .
Elec. peripherals X0 spreader CABLE LIST
CHECKED BY: DRAWN BY:
STOCKHOLM SWEDEN
DRAWING DATE:
bln 2005-09-22
PLANT (=)
:
PLOTTED:
UNIT (+)
:
FILENAME:
2005-12-22
14:07
SHEET
25 26 26
CONT. TOTAL SH.
REV.
DRAWING NO.
39825
e
FROM X2
X2
X2
X3
X3
X3
X3
X3
X3
X3
X3
-XP6
-XP8
-XP8
-XP5
-XP5
-XP7
-XP7
-XP6
-XP6
-XP8
-XP8
PIN No. :4
:2
:4
:2
:4
:2
:4
:2
:4
:2
:4
CABLE
CORE
-WY5/Y6
3
-WY5/Y6
A
-WY5/Y6
5
-WY7/Y8
B
-WY7/Y8
3
-WY7/Y8
A
-WY7/Y8
5
-WY9/Y10
B
-WY9/Y10
3
-WY9/Y10
A
-WY9/Y10
5
-WY11/Y12
B
-WY11/Y12
3
-WY11/Y12
A
-WY11/Y12
5
-WY13/Y14
B
-WY13/Y14
3
-WY13/Y14
A
-WY13/Y14
5
-WY15/Y16
B
-WY15/Y16
3
-WY15/Y16
A
-WY15/Y16
5
TO
TERMINAL No.
TYPE
CREATED: 2005-09-22 13:35
QTY SHEET
X0
-Y5-Y6 1
CABLE CONNECTOR 0,6M
M12 ANGLE TWIN SUPPRESSORS 24VDC
700970
1
=A1+X0/4.03
X0
-Y7-Y8 1
CABLE CONNECTOR 0,6M
M12 ANGLE TWIN SUPPRESSORS 24VDC
700970
1
=A1+X0/4.07
X0
-Y7-Y8 1
CABLE CONNECTOR 0,6M
M12 ANGLE TWIN SUPPRESSORS 24VDC
700970
1
=A1+X0/4.07
X0
-Y9-Y10 1
CABLE CONNECTOR 0,6M
M12 ANGLE TWIN SUPPRESSORS 24VDC
700970
1
=A1+X0/6.01
X0
-Y9-Y10 1
CABLE CONNECTOR 0,6M
M12 ANGLE TWIN SUPPRESSORS 24VDC
700970
1
=A1+X0/6.01
X0
-Y11-Y12 1
CABLE CONNECTOR 0,6M
M12 ANGLE TWIN SUPPRESSORS 24VDC
700970
1
=A1+X0/6.05
X0
-Y11-Y12 1
CABLE CONNECTOR 0,6M
M12 ANGLE TWIN SUPPRESSORS 24VDC
700970
1
=A1+X0/6.05
X0
-Y13-Y14 1
CABLE CONNECTOR 0,6M
M12 ANGLE TWIN SUPPRESSORS 24VDC
700970
1
=A1+X0/6.03
X0
-Y13-Y14 1
CABLE CONNECTOR 0,6M
M12 ANGLE TWIN SUPPRESSORS 24VDC
700970
1
=A1+X0/6.03
X0
-Y15-Y16 1
CABLE CONNECTOR 0,6M
M12 ANGLE TWIN SUPPRESSORS 24VDC
700970
1
=A1+X0/6.07
X0
-Y15-Y16 1
CABLE CONNECTOR 0,6M
M12 ANGLE TWIN SUPPRESSORS 24VDC
700970
1
=A1+X0/6.07
MACHINE TYPE:
Cable List
ART. NR.
This drawing is copyright, and is the property of BROMMA CONQUIP AB. The design and/or constructions contained therein, may not be copied or reproduced, whitout the written consent of the owner.
SERIAL NO.
EH5 .
Elec. peripherals X0 spreader CABLE LIST
CHECKED BY: DRAWN BY:
STOCKHOLM SWEDEN
DRAWING DATE:
bln 2005-09-22
PLANT (=)
:
PLOTTED:
UNIT (+)
:
FILENAME:
2005-12-22
14:07
SHEET
26
CONT. TOTAL SH.
26 REV.
DRAWING NO.
39825
e
Bromma Group Manual
0-1-may 02 rev.00
Bromma Conquip
OPERATION AND TROUBLESHOOTING GUIDE FOR THE BROMMA TWIN TWENTY DETECTION SYSTEM (TTDS) MARCH 2001 Revised APRIL 2002
BROMMA TTDS Troubleshooting Guide Revised April 2002
1
Twin Twenty Detection System (TTDS) Table of Content Introduction................................................................................................... 3 System Description........................................................................................................ 3 Sensing The Gap Between Containers ........................................................................ 6 Detecting a Container ................................................................................................... 6 Sensor Settings............................................................................................................... 7 Interface with Spreader and Crane Control............................................................... 8 Twin Twenty Detection By-Pass ................................................................................ 10 Maintenance................................................................................................................. 10 False Signals................................................................................................................. 10 Functional Description................................................................................................ 11
Limitations................................................................................................... 13 Procedure To Adjust Photoelectric Sensor On Bromma Twin Twenty Detection System (TTDS)........................................................................... 14 Operation Mode Setting.............................................................................................. 14 Distance Setting ........................................................................................................... 14 Indication Lights ......................................................................................................... 14
Testing The Twin Twenty Detection System............................................ 16 Wiring .......................................................................................................... 17 Pin Layout.................................................................................................... 18 Spares ........................................................................................................... 19 Troubleshooting .......................................................................................... 20 Procedure to Trouble Shoot the Twin Twenty Detection System........................... 20 Procedure to Replace A Twin-Twenty Detection System Sensor ........................... 23 Procedure to Replace A Twin-Twenty Detection System Controller (TTDC) ...... 24 Procedure to Checking Cable to TTDS Controller.................................................. 25 Procedure to Checking Sensor ................................................................................... 27
BROMMA TTDS Troubleshooting Guide Revised April 2002
2
Twin Twenty Detection System (TTDS) Introduction System Description The Bromma Twin Twenty Detection System (TTDS) is designed to sense the existence of twotwenty foot containers in a forty foot ship’s cell by detecting the gap between the two containers or the sagging of the two containers. The twin twenty detection system is a tool to assist the operator in detecting the dangerous situation of two twenty foot containers under a spreader positioned in the 40 foot position. The majority of twin twenty conditions consist of two typical containers, although there are several other variables to consider. The Bromma Twin Twenty Detection System was designed to detect as many types of flatrack and tank containers as possible without unnecessarily shutting down operations. Bromma Twin Twenty Detection System uses a seven sensor cluster to avoid many of the false indications that plague other twin twenty detection systems. Many twin twenty detection systems cannot differentiate between a twin twenty condition and an open top container, canvas tops, tank container, and lifts with overheights. The Bromma twin twenty detection system is designed to give a “go” signal during these lifts. By reducing the amount of false twin twenty indications that need to be bypassed, Bromma can offer a more reliable and productive system. The Bromma Twin Twenty Detection System uses a cluster of seven photoelectric sensors located in the center of the main frame. See Figure 1. The five inner sensors are used to locate a gap between two containers. The two outer sensors, S95 and S96, along with the two outer sensors on the center cluster, S90 and S94 are used to detect the existence of the containers. The system can detect a 38mm (1-1/2”) gap with a range of plus or minus 28mm (1-1/8”) from the center of the spreader. The Bromma Twin Twenty Detection System can also detect an unsafe twin twenty lift even is the containers where butted together and there was no gap. The idea is based on the fact that an unsafe twin twenty lift will lift the ends of the containers that are locked on to the spreader and ends at the center will not be lifted. By setting the outer sensors lower than the inner sensors, there will be an area where the TTDS will send an unsafe twin twenty lift even when no gap exists. When the outer ends of the container are lifted beyond the setting of the inner sensors, the TTDS go permissive will be switched off. The outer sensors should still detect the presence of the containers. The TTDS will interrupt the go permissive until the spreader is lifted beyond the range of the outer sensors. This means when the twistlocks are locked and the TTDS senses an unsafe lift, the hoisting should stop. Figure 2 shows the condition where the twistlock are locked and the outer ends of the containers are being lifted, but the ends at the center are not. The TTDS will determine that this condition is an unsafe twin twenty lift and discontinue the go permissive. Figure 3 show a typical unsafe twin twenty lift that will be detected by the TTDS.
BROMMA TTDS Troubleshooting Guide Revised April 2002
3
Twin Twenty Detection System (TTDS)
Figure 1
BROMMA TTDS Troubleshooting Guide Revised April 2002
4
Twin Twenty Detection System (TTDS)
Figure 2
Figure 3
BROMMA TTDS Troubleshooting Guide Revised April 2002
5
Twin Twenty Detection System (TTDS) The Bromma TTDS can be mounted anywhere along the center of the spreader. It is recommended that the TTDS be mounted inside the main frame for maximum protection. The twin twenty detection system is designed so a failure of a sensor will not cause the system to fail and send a "go" signal during a twin twenty condition. Because the definition of a gap is two or more sensors, the system will not shut down if one of the gap sensors fails. The system will become more sensitive to a twin twenty condition. A failure is defined by a failure of the sensor, the relay wired to the sensor, or a loose connection. The Bromma Twin Twenty Detection System (TTDS) is not intended nor will it detect all possible twin twenty conditions. The Limitation Section outlines the situations where the twin twenty detection system may give a false twin twenty indication or fail to give an indication.
Sensing The Gap Between Containers The Bromma TTDS can detect a minimum of 38mm (1-1/2”) gap between the containers. The Bromma TTDS defines a gap as two or more consecutive sensors not detecting an obstruction in their view path. Two consecutive sensors are used to define a gap to avoid false readings due to damage or variations of the containers. The center of the gap between containers does not have to fall in the center of the spreader. The spreader could be as much as 28 mm (1-1/8”) from the center of the gap due to the spreader being landed toward one end of the container, floating twistlocks, or the flexibility of the spreader. For this reason, the gap sensing cluster is made up of five sensors to achieve a plus or minus 28mm (1-1/8”) range. Because of the physical size of the sensors, the sensors are mounted in two rows. The two rows are staggered so any one sensor is halfway between the sensors before and after.
Detecting a Container The two outer sensors, S95 and S96, of the twin twenty detection system are the primary sensors for detecting the existence of a container. The two outer sensors of the gap cluster, sensors S90 and S94, are used as secondary container sensors for tank containers and flat racks. If these four sensors do not detect a container, the twin twenty detection system will allow the container to be locked and lifted. This situation will occur on forty foot open top containers or loose fitting canvas topped containers. If any of the four container sensing sensors detects a container, the control is transferred to the gap sensing sensors. If two consecutive sensors do not detect the container, the TTDS will not give the “go” permissive. The two outer sensors, S90 and S95, are located 114mm (4-1/2”) from the center of the spreader to ensure that two twenty foot containers are detected no matter where they are in the ship cell.
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Twin Twenty Detection System (TTDS) Sensor Settings The inner sensors should be set low enough to detect sagging canvas tops but not too low where it will detect the load in an open top container. It is a known fact that two twenty foot containers can be lifted in a cell by a spreader in single container mode. The bottom of the containers will ride the cell guide and allow the crane to lift the two containers. Once the containers leave the cell, the ends at the center will drop and in most cases the container will fall. Even in the cells the ends of the container at the center will be lower in relation to the ends attached to the spreader. The inner sensors must be set so they go from high to low state in the event that two twenty foot containers are lifted in the cells. When two twenty foot containers are lifted in a cell, the end of the container at the center will be 5.4 inches [137 mm] lower than the ends supported by the spreader. To ensure that the inner sensors do not detect the container in this configuration, the inner sensors should be set so that the range is 5 1/4 inches [133.4 mm] below the twistlock housings. Deflection of the spreader and the 9/16 inch [14 mm] difference between the seated and the loaded position will ensure that the inner sensor will not detect the container if this condition occurs. Since the TTDS is located in different positions and the sensors are not mounted at the same elevation, it is best to set the sensors based on the bottom of the main beam. The type of spreader will determine the range of the inner sensors. See Table 1 for recommended inner sensor settings for different spreaders. Since the spreader will travel lower than the theoretical spreader height when it is landed on a container, the inner sensors will extend approximately 7 inches [178 mm] past the top of the container when the spreader is landed. On all but canvas top containers, this engagement should be adequate. The amount of the sag in the canvas top will determine if a canvas top container will give a false indication. In the case where an unsafe twin twenty lift occurs outside the cells, the ends at the center will not be lifted. This means the outer sensors need to be set so that once the go permissive has been interrupted, the hoist should stop before the containers are lifted out of the range of the outer sensors. On faster cranes where the stopping distance is too long, logic in the crane should be added to watch for the interruption of the go permissive with the twistlock locked and the spreader not landed. Once a predetermined time period without the go permissive has been reached with the twistlock locked, the hoist should be stopped, even if the go permissive returns. When the containers have been lifted high enough the outer sensors will no longer be able to detect the containers and the go permissive will be given. Bromma recommend a sensor setting of 12 inches [305 mm] greater than the inner sensors. The stopping distance of the crane will determine if additional crane logic will be needed. The difference between the inner sensor setting and the outer sensor setting needs to be greater than the stopping distance of the crane, or additional crane logic will be needed to properly detect the unsafe twin twenty condition. If the settings are less than the stopping distance of the crane, the hoist will be interrupted and then the hoist will coast until the containers are outside the range of the outer sensors then the go permissive will be given and the hoist will be able to rise again. Only a pause will be seen. See Table 1 for recommended outer sensor settings for different spreaders.
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Twin Twenty Detection System (TTDS) Table 1 Sensor Settings for Different Spreaders Type of Spreader New Type ASX-7 & BSL-6, AST-6, & BST-6 (12 1/4” from Bottom T/L Housing to Gable Tube) AST-6SCH (12 1/4” from Bottom T/L Housing to Gable Tube) Old Style ASX-7 and BSL-6 (9 ½” from Bottom T/L Housing to Gable Tube) ASX-7 & BSL-6, AST-6, & BST-6 Spreaders with INRS Gable Ends AST-6SCH with INRS Gable Ends SSX40, SSX45, STR40, STR45 & STS45 with Standard Gable ends (6 3/4” [172 mm] from Bottom T/L Housing to Gable Tube) SSX40, SSX45, STR40, STR45 & STS45 with Bromma Classic Gable ends (12 3/4” [342 mm] from Bottom T/L Housing to Gable Tube) SSX40, SSX45, STR40, STR45 & STS45 with INRS Gable Ends
Inner Sensor Setting (Inches from Bottom of Main Beam) [Millimeters] 16 [405 mm] 15 1/8” [384 mm] 13 ¼ [337 mm] 18 [457 mm] 17 1/8” [435 mm] 16 ¾ [425 mm]
Outer Sensor Setting (Inches from Bottom of Main Beam) [Millimeters] 28 [710 mm] 27 1/8” [689 mm] 25 ¼ [640 mm] 30 [762 mm] 29 1/8” [740 mm] 28 ¾” [730 mm]
22 3/8” [568 mm]
34 3/8” [873 mm]
23 7/8” [606 mm]
35 7/8” [911 mm]
Interface with Spreader and Crane Control The Bromma Twin Twenty Detection System should be tied into the spreader position circuit to deactivate the system when the spreader is in the 20 or 45 foot position. In the case of a twin twenty spreader, the system should also be tied into the center housing down circuit so the system is deactivated when the housings are down. The TTDS should be tied into the hoisting circuit. In the event the system is fooled by a small gap between the containers, the twistlocks can be locked and the containers could be lifted. As the two containers are lifted, the outer ends of the container are lifted beyond the setting of the inner sensors, the TTDS go permissive will be switched off. The hoist should then stop, only if the system is tied into the locked hoist permit. The twin twenty detection indication should not affect the lowering of the spreader or the unlocking of the twistlocks. The stopping distance of the crane determines if the hoisting of the container will stop within the range of the outer sensors. The stopping distance of the crane is based on a number of parameters, acceleration rate, deceleration rate and the hoist speed. Since each crane is set up differently, testing the actual crane may be the only way to determine if the 12 inches [305 mm] difference between the inner and outer sensors will be enough to stop the hoist. A test to determine if only the difference in sensor settings will be enough to stop the hoist is described below.
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Twin Twenty Detection System (TTDS) On faster cranes the sensor settings may not be enough to stop the hoist. When the TTDS is fooled by the two containers butted together and the two containers are lifted, the go permissive will be interrupted, but since the crane can not stop quickly, the spreader will be lifted passed the range of the outer sensors and the go permissive will be sent again. If no other logic is in the crane PLC, the hoist will start again. To avoid this, one of the two crane logic options should be added to the PLC. •
The first option would be to place TTDS latching logic to stop the hoist and keep it stopped if the go permissive is interrupted for a half a second to one second when the twistlocks are locked. The only way to hoist would be to cycle the twistlocks to the unlock position or active the Twin Twenty Detection bypass. The TTDS latching logic would need to be added in the PLC. It should be noted that is not a good idea to stop the hoist and keep it stopped based on just the interruption of the go permissive. As the spreader is landing or the containers are lifted, the TTDS will interrupt the go permissive momentarily as the sensors adjust to a different status. The interruption of the go permissive should be continuous over a period of time from 0.5 to 1 seconds.
•
The second option would be to keep the hoist in slowdown mode for 2 second after lifting the containers. This would allow the hoist to be stopped within the range of the outer sensors.
Testing the Stopping Distance of the Crane The following test can be done to check if the TTDS sensor setting and crane controls are properly set to stop an unsafe twin twenty lift. The first test should be performed without addition TTDS latching logic in the PLC to check if the sensor settings would be all that is necessary. • • • • • • • • •
Properly set the TTDS sensors. Place two empty twenty foot containers on the ground so that the ends are butted together. Land the spreader on the containers with the center housings up. Tape a large piece of cardboard (18” by 24”) to the top of the containers directly under the TTDS sensors. Lock the twistlocks to the outside ends of the containers. The operator should lift the containers at full stick. (Note: The containers should only be lifted about two to three feet) If the TTDS is set properly and the proper hoist interrupts are in place, the TTDS will stop the hoist and it should remain stopped. Activate the Twin Twenty Detection Bypass to see if it is working properly. Check to see if the crane can hoist the containers with the Twin Twenty Detection Bypass active. (Only lift the containers slightly).
If the test properly stops the hoisting of the containers, repeat the test two more times. If all three attempts are successfully, then additional logic in the PLC is not needed.
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Twin Twenty Detection System (TTDS) If any of the attempts fail to stop the hoist, the TTDS latching logic or the hoist slowdown needs to be included in the PLC logic and the test should be repeated. If the TTDS latching logic is used, start with a timer set for 1 second. Continue to reduce the time setting until the TTDS properly stops the hoisting of the containers.
Twin Twenty Detection By-Pass Since there is a possibility that the TTDS will indicate a twin twenty condition when it is landed on a forty foot container or flat rack, the system must be equipped with a method to override the system. To do this, a twin twenty bypass should be placed either on the crane or on the spreader. The bypass should be keyed and only operated by authorized maintenance personnel. The bypass should be used only after the situation has been checked thoroughly. When the twin twenty bypass is activated, an audible alarm should be sounded to warn the workers that the bypass is active. It is the customer’s responsibility to determine if a twin twenty condition exists when the bypass is activated.
Maintenance Normal maintenance of the system includes testing the system according to the Testing the Twin Twenty Detection System Section (attached) and cleaning the lenses. The operation of the system should be checked at every maintenance period to ensure the proper operation of the system. The lenses should also be cleaned at every maintenance period. The sensor will become more sensitive as the lens become dirty and the system will indicate a twin twenty condition where there is none.
False Signals Some ports have encounter false twin twenty indications during heavy rains. A puddle can form directly beneath the sensor cluster and the wind and rain can produce ripple in the puddle. The reflective nature of the puddle and the ripples abnormally disperses the light from the sensors, leading to the TTDS indicating a twin twenty condition. The system should be bypassed until the container is unloaded.
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Twin Twenty Detection System (TTDS) Functional Description The twin twenty detection system (TTDS) is designed to stop the twistlocks from locking if a twin twenty condition is detected. The system is also tied into the locked hoist permissive to stop the hoist if the system is fooled and the twistlocks are locked. The twin twenty detection signal should only stop the twistlocks from locking when the spreader is in the 40 foot position or the position of the spreader is unknown and the center housings are up. A keyed bypass switch labeled TWIN TWENTY DETECTION BYPASS, should be installed in a convenient location to bypass the twin twenty detection system. The bypass should only be used after the twin twenty situation has been checked. An alarm should sound when the bypass switch is activated to warn the worker that a bypass is active. The crane logic must contain the following interlocks for proper use of the TTDS: •
The crane logic must block the operator from locking the twistlocks when a TTDS go permissive is not given.
•
The crane logic must block the operator from hoisting the spreader and container when the twistlocks are locked and a TTDS go permissive is not given.
The TTDS is bypassed under certain condition and a TTDS “go” permissive will be sent from the spreader. The logic in the crane should also include the bypasses to mimic the spreader. The valid TTDS “go” permissives that need to be supplied by the crane logic are as follows. Valid TTDS “go” permissives supplied by crane control: •
Spreader in 20 foot position.
•
Spreader in 45 foot position.
•
Center Housings are down.
•
The Twin Twenty Detection Bypass is activated
The twin twenty detection indication should not affect anything when the spreader is in the 20 or 45 foot position, the twistlocks are unlocked or the center housings are down. The twin twenty detection indication should not effect the lowering of the spreader or the unlocking of the twistlocks. If the twin twenty detection indication effects the lowering of the hoist, then the crane may be stuck in a position it cannot recover. If the system is fooled and the twistlocks are locked, the TTDS can sense the sagging of the container at the center of the spreader and interrupt the “go” permissive and stop the hoist. Without the ability to lower the spreader and unlock the twistlocks, the containers will be stuck partial lifted.
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Twin Twenty Detection System (TTDS) If the twin twenty detection indication effects the hoisting of the crane with the twistlocks unlocked, the operator will not be able to raise the spreader to put down the center housing or the spreader will not be able to be removed to check to see if there are two twenty foot containers. Both of these conditions can be overcome using the twin twenty indication bypass, but frequent use of the bypass will be a nuisance. If the use of the bypass becomes routine, then the operator may use the bypass when there is a twin twenty condition just out of habit. Bromma strongly recommends that each twin twenty occurrence be thoroughly checked before the bypass is used. The logic for the twin twenty detection system is contained on the spreader. The logic on the spreader should be imitated in the PLC. The logic must be installed and maintained to ensure the safe operation of the spreader. There may be a momentary loss of the twin twenty detection permissive during the landing of the container as the photosensors adjust to their new status.
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Twin Twenty Detection System (TTDS) Limitations The limitations of the twin twenty detection system are (see Figure 4): 1. There must be a 1-1/2 inch gap between the containers where the twin twenty detection system is sensing. 2. There must be a support between the end corner castings near the top of the container or flat rack. The support must be at least 3 inches thick and the side of the support cannot be more than 2 inches from the end of the corner castings. 3. The maximum recess along the top of a container between the corner castings is 2". 4. The twin twenty detection system has given false twin twenty indications during heavy rains.
Figure 4 BROMMA TTDS Troubleshooting Guide Revised April 2002
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Twin Twenty Detection System (TTDS) Procedure To Adjust Photoelectric Sensor On Bromma Twin Twenty Detection System (TTDS) Use the attached Figure 5 as reference
Operation Mode Setting 1.
The operation mode screw is mounted on the front face of the sensor.
2.
Rotate the mode screw to D for Dark On or to L for Light On.
3.
Photoelectric Sensors S90 thru S94 are set Light On. Photoelectric Sensors S95 and 96 are set Dark On.
Distance Setting 1.
Determine the type of spreader. Using Table 1, find the settings for the inner and outer sensors for the spreader.
2.
Place a black mat object the proper distance +/- ¼ inches [6 mm] from the bottom of the main beam for setting the inner sensors.
3.
Rotate the sensor distance adjustment screw on the inner sensors until the photoelectric sensor is activated.
4.
Repeat the procedure until all five inner photoelectric sensors are set.
5.
Place a black mat object the proper distance +/- ¼ inches [6 mm] from the bottom of the main beam for setting the outer sensors.
6.
Rotate the sensor distance adjustment screw on the outer sensors until the photoelectric sensor is activated.
7.
Repeat the procedure until both the outer photoelectric sensors are set.
Indication Lights The green indicating light is illuminated when there is a stable light or dark condition. The red indicating light is illuminated when the output is active.
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Twin Twenty Detection System (TTDS)
Figure 5
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Twin Twenty Detection System (TTDS) Testing The Twin Twenty Detection System Items in parenthesis are for Twin Twenty Spreaders Only Description Check each sensor individually to see if the green LED lights on each sensor are illuminated. Check each sensor individually to see that the red LED lights changes state when an object is place 6 inches below the sensor. With the twistlocks unlocked, (the center housings up) and the spreader in the 40-foot position, place an object about 6 inches below all the sensors. The LED lights on each sensor should be checked to make sure the sensor is tripped. The twistlocks should lock and the twin twenty light should not light. Clear the area 20 inches under the sensors. With the twistlocks unlocked, the plungers up, (the center housings up) and the spreader in the 40-foot position, check to see if the twistlocks will lock. The twistlocks should lock and the twin twenty light should not light. With the twistlocks unlocked, the plungers up, (the center housings up) and the spreader in the 40-foot position, place an object approximately 6” directly below one of the outer sensors. Check to see if the twistlocks will lock. The twistlocks should not lock and the twin twenty light should light. With the twistlocks unlocked, the plungers up, (the center housings up) and the spreader in the 40-foot position, place an object approximately 6” directly below the other outer sensors. Check to see if the twistlocks will lock. The twistlocks should not lock and the twin twenty light should light. With the twistlocks unlocked, the plungers up, (the center housings up) and the spreader in the 40-foot position, place an object approximately 6” directly below all of the sensors. Check to see if the twistlocks will lock. The twistlocks should lock and the twin twenty light should not light. With the twistlocks unlocked, the plungers up, (the center housings up) and the spreader in the 20-foot position, place an object approximately 6” directly below one of the outer sensors. Check to see if the twistlocks will lock. The twistlocks should lock and the twin twenty light should not light. With the twistlocks unlocked, the plungers up, (the center housing up) and spreader in the 45-foot position, place an object approximately 6” directly below one of the outer sensors. Check to see if the twistlocks will lock. The twistlocks should lock and the twin twenty light should not light. With the twistlocks unlocked, the plungers up, the center housing down and spreader in the 40-foot position, place an object approximately 6” directly below one of the outer sensors. Check to see if the twistlocks will lock. The twistlocks should lock and the twin twenty light should not light. (This step is for Twin Twenty Spreaders Only)
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Accepted (Initials)
Date
Twin Twenty Detection System (TTDS) Wiring Figure 6 shows the typical wiring scheme for the TTDS. See the electrical schematic of the spreader to determine the actual wiring.
Figure 6 BROMMA TTDS Troubleshooting Guide Revised April 2002
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Twin Twenty Detection System (TTDS) Pin Layout 10 m
Main Cable with Plug
Male Socket on TTDS
The following is the pin layout for the main cable.
Wire No. 1 2 YL/GR 3 4 5 6 7 8 9
Pin No. A B C D E F G H I J
BROMMA TTDS Troubleshooting Guide Revised April 2002
Function Power Neutral Equipment Ground Common Supply Relay 1 TTDS Fault Relay 1 (N.O.) TTDS Fault Relay 1 (N.C.) Common Supply Relay 2 TTDS Fault Relay 2 (N.O.) TTDS Fault Relay 2 (N.C.) Fault Override (115 VAC)
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Twin Twenty Detection System (TTDS) Spares The following is a list of typical spares. See the electrical wiring diagram of the spreader to determine the actual parts used. Part No. 38272 38273 38271 38274 RST3RKWT4/3-631/.6M UZD355A
Description Twin Twenty Detection Controller (TTDC) for 120 VAC Twin Twenty Detection Controller (TTDC) for 220 VAC Twin Twenty Detection Controller (TTDC) for 24 VDC Main Cable Cable Between TTDC and Sensors Photoelectric Sensor
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Twin Twenty Detection System (TTDS) Troubleshooting Procedure to Trouble Shoot the Twin Twenty Detection System This procedure is used for Twin Twenty Detection Systems with the Bromma TTDS controller another procedure is used to troubleshoot the TTDS with relays. Position the spreader so it is raised at least three (3) feet from the ground in the area of the twin twenty detection system. There will be one relay mounted in the main junction box that is the “go” permissive for the twin twenty detection system. Check the electrical schematic for the spreader to determine the relay number for the “go” permissive. For this document, the “go” permissive relay will be called R100. When Relay 100 is powered, the go permissive is given. If Relay 100 is not on, then the twin twenty detection system is indicating a twin twenty condition. See Figure 1 for the sensor configuration.
Check to see that the cables number corresponds to the sensor number. See Figure 1 for the sensor configuration. Cable S90 is on sensor S90, Cable S91 is on sensor S91, Cable S92 is on sensor S92, Cable S93 is on sensor S93, Cable S94 is on sensor S94, Cable S95 is on sensor S95 and Cable S96 is on sensor S96. •
Reconnect the cables to the proper sensors if the cabling is not correct.
When there is no object under the sensor cluster, the green LED lights should be lit on all the sensors. The red LED light should be illuminated on sensors S95 and S96. The LED light on Relay 100 should be illuminated. •
If the green LED light on some sensors is not illuminated and illuminated on other sensors, the cable to the sensor may be bad, the sensor may be bad or the controller may be bad. First, check the sensor according to the attached, “Procedure For Checking Sensors”. If the sensor is not bad, check the cable to the bad sensor according the attached, “Procedure For Checking Sensor Cable”. If the cable to the sensor is not bad, replace the TTDS controller according to the attached, “Procedure to Replace Twin Twenty Detection System Controller.”
•
If none of the green LED lights on the sensors are illuminated, the cable to the controller may be bad or the controller is bad. First, check the wiring to the controller according to the attached, “Procedure For Checking Cable to Controller”. If the wiring is not bad, replace the TTDS controller according attached, “Procedure to Replace Twin Twenty Detection System Controller.”
TTDS TTDS TTDS to the
Place masking tape over the face of the outside sensor S95. The red LED light should go off. The LED light in Relay 100 will not be illuminate. •
If the red LED light does not go out, check the sensor according to the attached, “Procedure For Checking Sensors”.
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Twin Twenty Detection System (TTDS) •
Remove the masking tape from sensor S95. Place masking tape over the face of sensor S96. The red LED light should go off. The LED light in Relay 100 will not be illuminate. •
If the red LED light does not go out, check the sensor according to the attached, “Procedure For Checking Sensors”.
•
If the LED light in Relay R100 does not go out, the cable to the sensor may be bad, the cable to the TTDS controller may be bad, or the controller may be bad. First, check the wiring to the TTDS controller according to the attached, “Procedure For Checking Cable to TTDS Controller”. If the wiring to the TTDS controller is not bad, check the cable to the bad sensor according the attached, “Procedure For Checking Sensor Cable”. If the cable to the sensor is not bad, replace the TTDS controller according to the attached, “Procedure to Replace Twin Twenty Detection System Controller.”
Place the masking tape back onto sensor S95, then individually add masking tape to sensors S90, S91, S92, S93 and S94. When the tape is placed on the sensor, the red LED light on the sensor should illuminate. •
If the red LED light does not illuminate, check the sensor according to the attached, “Procedure For Checking Sensors”.
After all the sensors have been covered. The LED light on Relay 100 should illuminate. •
If the LED light in Relay R100 does not go out, the cable to the sensor may be bad, the cable to the TTDS controller may be bad, or the controller may be bad. First, check the wiring to the TTDS controller according to the attached, “Procedure For Checking Cable to TTDS Controller”. If the wiring to the TTDS controller is not bad, check the cable to the bad sensor according the attached, “Procedure For Checking Sensor Cable”. If the cable to the sensor is not bad, replace the TTDS controller according to the attached, “Procedure to Replace Twin Twenty Detection System Controller.”
If the LED light in Relay R100 does not illuminate, the cable to the TTDS controller may be bad, or the controller may be bad. First, check the wiring to the TTDS controller according to the attached, “Procedure For Checking Cable to TTDS Controller”. If the wiring to the TTDS controller is not bad replace the TTDS controller according to the attached, “Procedure to Replace Twin Twenty Detection System Controller.”
Check the logic in the TTDS controller by removing the tape from two sensors. See the list below for the proper pair of sensors. The LED light in Relay 100 should go out. If the LED light in Relay 100 goes out, replace the tape and uncover the next pair. Sensors S90 and S91 Sensors S91 and S92 Sensors S92 and S93 Sensors S93 and S94
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Twin Twenty Detection System (TTDS) •
If the LED light in Relay R100 does not go out, the cable to the sensor may be bad, the cable to the TTDS controller may be bad, or the controller may be bad. First, check the wiring to the TTDS controller according to the attached, “Procedure For Checking Cable to TTDS Controller”. If the wiring to the TTDS controller is not bad, check the cable to the bad sensor according the attached, “Procedure For Checking Sensor Cable”. If the cable to the sensor is not bad, replace the TTDS controller according to the attached, “Procedure to Replace Twin Twenty Detection System Controller.”
If everything has worked properly to this point and the system is still not functioning properly on the spreader, check the wirings to the relay according to the attached “Procedure to Check the Wiring to the “Go” Permissive Relay
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Twin Twenty Detection System (TTDS) Procedure to Replace A Twin-Twenty Detection System Sensor
Remove the sensor cluster from the spreader by removing the bottom locknuts on the cluster shock mounts (See Figure 1).
Remove cluster from mounting brackets.
Remove screws and wiring from sensor. The sensors are held in place by two screws.
Separate the bad sensors from the other sensors. Note the location of sensors in cluster.
Unscrew the sensor cable form the sensor.
Reinstall the sensor cable onto the new sensor.
Reinstall the sensor back into the cluster and make sure all sensors are back in their proper order.
Place the sensor cluster back on the support brackets and replace the shock mount nuts.
Set the new sensor according to “Procedure To Adjust Photoelectric Sensor On Bromma Twin Twenty Detection System (TTDS)”
Retest the Twin Twenty Detection System according to “Procedure to Trouble Shoot TwinTwenty Detection System”.
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Twin Twenty Detection System (TTDS) Procedure to Replace A Twin-Twenty Detection System Controller (TTDC)
Disconnect the cables to the sensors at the TTDC.
Disconnect the main cable to the TTDC.
Remove the nut holding the TTDC.
Remove the TTDC.
Place the new TTDC on the shock mounts.
Reinstall the nut on the shock mounts.
Reinstall the main cable to the TTDC.
Reinstall the sensor cable to the TTDC. Make sure the cables are connected to the proper connections.
Retest the Twin Twenty Detection System according to “Procedure to Trouble Shoot TwinTwenty Detection System”.
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Twin Twenty Detection System (TTDS) Procedure to Checking Cable to TTDS Controller
Before checking the cable, check all the connections of the cable to the terminal strips. Look for loose screws, bad crimps and frayed strands.
•
If a spare cable is available, temporarily wire the cable in the junction box. Disconnect the existing cable and plug in the spare cable. Retest the TTDS. •
If the meter does not show any voltage, measure and verify with the voltmeter that the proper voltage in on the wire terminations in the junction box. If not repair the problem in the junction box. If the proper voltage exists on the wire terminations, replace the cable.
If the meter reads the proper voltage, Carefully with an voltmeter meter, place one probe on Pin G and the other to Pin B. The ohm meter should read the proper voltage (24 VDC, 115 VAC or 220 VAC). See the electrical schematic to determine the proper voltage. •
If the TTDS operates properly, then replace the existing cable. If the TTDS is not functioning properly, reconnect the existing cable and follow the Procedure to Trouble Shoot the TTDS to determine the cause of the problem.
If a spare cable is not available, unplug the cable from the TTDC with the power off. Turn on the power. Carefully with a voltmeter meter, place one probe on Pin A and the other to Pin B. The voltmeter meter should read the proper voltage (24 VDC, 115 VAC or 220 VAC). See the electrical schematic to determine the proper voltage. •
If any bad connections are found, repair and retest the TTDS
If the meter does not show any voltage, measure and verify with the voltmeter that the proper voltage in on the wire terminations in the junction box. If not repair the problem in the junction box. If the proper voltage exists on the wire terminations, replace the cable.
If the meter reads the proper voltage, remove the power on the spreader. With the ohm meter set to check for continuity, check each of the wires for continuity. The following chart shows the pin out for the cable. Wire No. 1 2 YL/GR 3 4 5 6 7
Pin No. A B C D E F G H
BROMMA TTDS Troubleshooting Guide Revised April 2002
Function Power Neutral Equipment Ground Common Supply Relay 1 TTDS Fault Relay 1 (N.O.) TTDS Fault Relay 1 (N.C.) Common Supply Relay 2 TTDS Fault Relay 2 (N.O.)
25
Twin Twenty Detection System (TTDS) 8 9 •
I J
TTDS Fault Relay 2 (N.C.) Fault Override (115 VAC)
If the meter shows any breaks in the cable, replace the cable.
If no breaks are found, follow the Procedure to Trouble Shoot the TTDS to determine the cause of the problem.
BROMMA TTDS Troubleshooting Guide Revised April 2002
26
Twin Twenty Detection System (TTDS) Procedure to Checking Sensor
If a spare cable is available, remove the suspected cable and install the spare cable. Retest the TTDS.
•
If a spare cable is not available, unplug the cable from the TTDC and the sensor. With the ohm meter set to check for continuality, check each of the wires for continuity. •
If the TTDS operates properly, then keep the spare cable installed. If the TTDS is not functioning properly, reconnect the existing cable and look for another problem.
If the meter shows any breaks in the cable, replace the cable.
If no breaks are found, follow the Procedure to Trouble Shoot the TTDS to determine the cause of the problem.
BROMMA TTDS Troubleshooting Guide Revised April 2002
27
11 • Fault finding diagnostics
Fault finding in hydraulic system NOISY PUMP OR EXCESSIVE HEAT • Check oil level and that filter is clean. • Check that pump is functioning correctly as illustrated in the "system test". • Particularly check that setting of pressure relief valves are correct (as enclosed sheet) and that the pump suction line (inlet) is not blocked. • Pump suction is checked by removing drain line and measuring flow at running pressure of 100 BAR. • Maximum flow should be 1 litre/min. If greater than this, replace the pump. TWISTLOCKS DO NOT OPERATE • Check manual operation of the solenoid valve. • If twistlocks work then check electrical supply & solenoid. NOTE! Blockading pin must be in the "up" position!
IF TWISTLOCKS DO NOT WORK • Check that pump pressure is correct. • Check pressure relief valve. • When valve is operated manually the pressure should remain at working pressure. If it decreases check the seals in the cylinder. • Remove the cylinder and ensure that the twistlocks are free to rotate. • Check directional valve.
BROMMA CONQUIP AB
11 01 ENG rev.
Fault finding in electrical system HYDRAULIC PUMP MOTOR STOPPED Possible cause • 3 phase supply missing. • Motor contactor not functioning. • Feed from crane missing.
Action______________ ____ • Check cable, plug, socket. • Check crane control signal. • Check connection.
HYDRAULIC PUMP MOTOR RUNS BUT KEEPS TRIPPING OUT Possible cause Action________________ __ • Pump pressure too high or pump faulty. • Refer to Hydraulic section. • Pump motor faulty. • Change motor. • Motor supply has one missing phase. • Check to find where supply is connected and repair. TWISTLOCKS WILL NOT LOCK/UNLOCK Possible cause__________________ • Pumps stopped. • Crane spreader is fitted with the safety feature − only work with all four landing switches actuated. • If timer fitted − timer faulty set wrongly. • Check if fault is hydraulic by operating valve by hand. • Check supply to solenoid − if yes. • Check leads and plugs to solenoids. • Check blockading circuit. • Check supply at B and C junction boxes.
FLIPPER WILL NOT OPERATE Possible cause • Pump stopped. • Check if fault is mechanical or hydraulic by operating valve by hand. • Check supply to solenoid − if yes. • Check flipper supplies from crane.
Action________________ __ • Check pump procedure. • Check that the spreader is correctly landed on the container. • Replace or set to 0,5 or 2 sec. • Refer to hydraulic section. • Replace solenoid. • Repair or replace • Check relays, check limit switch and adjust or replace. Check connection. • Check connections. Replace main supply cable.
Action________________ __ • Check pump procedure. • Carry out mechanical hydraulic procedure. • Replace solenoid. • Check crane controls. Check plugs, socket and cable.
BROMMA CONQUIP AB
11 02 ENG rev.
12 • Appendices Units & conversion tables LENGTH 1 ft 1m 1 in 1 mm
= 0,3048 m = 3,2808 ft = 25,4 mm = 0,03937 in
WEIGHT 1 lb 1 kg 1 ton 1 Lt 1 tonne
= 0,4536 kg = 2,2046 lb = 1 t = 2000 lb = 907 kg = 0,893 Lt= 0,907 tonne = 2240 lb = 1016 kg = 1,016 tonne = 1,120 ton = 1 mT = 2204 lb = 1000 kg = 0,9842 Lt = 1,103 ton
VOLUME 1l
= 0,21997 UKgal = 0,26417 USgal
PRESSURE 1 bar
= 10 N/cm2 = 1,02 Kp/cm2 = 14,503 lbf/in2
POWER 1 Hp 1 kW
= 0,746 kW = 1,341 Hp
TORQUE 1 Kpm
= 9,81 Nm = 7,233 lbf
FORCE 1 Kgf = 1 kp = 9,81 N = 2,2046 lbf TEMPERATURE dgr C = 5 • (dgr F-32) 9 A = ampere o C = degrees centigrade c/s = cycles per second o F = degrees Fahrenheit ft = foot gal = gallon Hp = horse power Hz = hertz in = inch kg = kilogramme Kgf = kilopond force
l = litre lb = pound lbf= pound force m = meter min= minute n = newton s = second t = tonne v = volt w = watt µm = micron
BROMMA CONQUIP AB
12 01 ENG rev.
Hydraulic symbols
BROMMA CONQUIP AB
12 02 ENG rev.
Electrical symbols
BROMMA CONQUIP AB
12 03 ENG rev.