80cc (LT80 1996-2001) Suzuki ATV Parts List

November 8, 2022 | Author: Anonymous | Category: N/A
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Download 80cc (LT80 1996-2001) Suzuki ATV Parts List...

Description

 

Catalogue Title: 

Block No.

Block Title.

LT80K1 (LT80K1 P3/P28)

FIG1

CYLINDER

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4

11111-40B00 11141-07910 08316-10063 09482-00255

Head, Cylinder Gasket, Cylinder Head Nut Spark Plug (ngk,bpr7hs)

4 5 6 7 8

09482-00244-111 11210-40B01 11241-40B10 01421-06958 11401-40885

Spark Plug (nd,w22fpr) Cylinder Gasket, Cylinder Stud Bolt Gasket Set

Page: 1 of 39

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Catalogue Title: 

Block No.

Block Title.

LT80K1 (LT80K1 P3/P28)

FIG2

CRANKCASE

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4

11301-40821 09319-14005 04211-13189 01547-06403

Crankcase Set • . Bush • . Pin • . Bolt

5 6 7 8 9 10 10 11 11 12 13 13 14 15 16 17 18 19 20 21 22

01547-06653 11430-29811 11484-29A20 07120-06253 07120-06303 04211-11189 04211-11169 11393-29A01 11393-20E00 01570-06123 01550-06123 09128-06044 09168-06004 09352-50823-600 01550-08163 09168-08008 61211-40B01 08319-21148 09160-14027 13150-40B00 02112-06163

•Cover, . Bolt Gear Box Gasket, Gear Box Cover Bolt Bolt Pin Pin Magnet, Gear Box Magnet, Gear Box Bolt Plug, Oil Level Plug, Oil Level Gasket Hose, Breather (5x8.2x600) (5x8.2x600) Plug, Oil Filler/drain Gasket (8.2x14x1) Bolt, Engine Mounting (l:216) Nut Washer Valve Assy, Reed Screw

23 24 25

13129-40B00 09280-22002 09128-06071

Insulator, Carburetor O Ring (d:1.5,id:22.5) Screw

Page: 2 of 39

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Catalogue Title: 

Block No.

Block Title.

LT80K1 (LT80K1 P3/P28)

FIG3

CRANKCASE LEFT COVER

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4

11341-40B01 11482-40B10 04211-13189 07120-06253

Cover, Clutch Gasket, Clutch Cover Pin Bolt

5 6 7 8 9 10 11 12 13 14 15 16 17 18

07120-06353 07120-06453 01547-06953 09168-07001 09128-08004 09168-08008 18110-40B00 18299-40B01 01547-06123 01547-06553 09168-06024 17161-40B01 09401-30404 09401-33401

Bolt Bolt Bolt Gasket (7x15x0.6) Screw, Water Drain (8x12) Gasket Case, Recoil Starter Gasket, Recoil Starter Bolt Bolt Gasket Duct, Belt Cooling, In Clip Clip

Page: 3 of 39

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Catalogue Title: 

Block No.

Block Title.

LT80K1 (LT80K1 P3/P28)

FIG4

CRANKSHAFT

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 2 2

12110-40B01-0F0 12140-40B30 12140-40B30-050 12140-40B30-100

Piston Ring Set, Piston (std) Ring Set, Piston (os:0.5) Ring Set, Piston (os:1.0)

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17

12151-35400 09381-12001 09263-12023 12200-40B02 12161-07901 12211-07902 12221-29A00 12261-40B01-0A0 09263-17022 09160-17022 09262-20121 09283-20034 12620-29A11 08341-31039 12100-40B00-050 12100-40B00-100

Pin, Piston Circlip Bearing, Piston Pin Crankshaft Assy • . Rod, Connecting • . Pin, Crank • . Crankshaft, Rh • . Crankshaft, Lh • . Bearing (17x23x14) • . Washer Bearing, Crankshaft Oil Seal (20x37x8) Gear, Starter (nt:67) Key Piston Set (os:0.5) Piston Set (os:1.0)

Page: 4 of 39

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Catalogue Title: 

Block No.

Block Title.

LT80K1 (LT80K1 P3/P28)

FIG5

CARBURETOR

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

  1 2 3

13200-40B10 09351-30503-600 13258-02100 13250-16A00

Carburetor Assy • . Hose, Over Flow (3x5x600) • . Gasket • . Float

4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

13386-04700 09491-92004 09494-00553 13383-46B00 13394-40D00 13551-40B00 13254-20010 13373-46710 13370-03A20 13411-40B00 09492-20008 13681-33010 13577-22600 13661-16600 13601-04148 13382-47010 13697-40B00 09351-35653-600 13698-40B00 13483-16A01 13268-35010

Gasket •• .. Jet, Main (92.5) • . Jet, Needle (e-0) • . Needle, Jet (3j17-2) • . E Ring • . Valve, Piston (ca:2.5) • . Pin, Float • . Plate • . Valve Assy, Needle • . Plunger Assy • . Jet, Pilot (20) • . Cap • . Adjuster, Cable • . Nut • . Screw • . Gasket • . Cap • . Hose (3.5x6.5x600 (3.5x6.5x600)) • . Clip • . Adjuster • . Spring

25 26 27 28 29 30 31 32

13291-35010 13295-33010 13573-98500 02112-03063 13447-30A00 13247-02340 13331-40B00 09355-45855-600

• . Washer • . O Ring • . Spring • . Screw • . Plate • . Screw, Drain • . Ring Hose, Vacuum (4.5x8.5x600) (4.5x8.5x600)

Page: 5 of 39

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Catalogue Title: 

Block No.

Block Title.

LT80K1 (LT80K1 P3/P28)

FIG6

AIR CLEANER

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4

13700-40B00 13780-40B00 13784-40B00 13791-40B00

Cleaner Assy, Air • . Filter • . Filter, Sub • . Holder, Filter

5 6 7 8 9 10 11 12 13 14

02142-05123 13792-13A01 13881-40B00 09402-36306 09402-92207 13870-21308 09401-13417 09401-11410 01570-06123 09136-06009

•• .. Screw Washer • . Tube, Outlet • . Clamp • . Clamp • . Tube, Drain • . Clip • . Clip Bolt Screw (6x20)

Page: 6 of 39

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Catalogue Title: 

Block No.

Block Title.

LT80K1 (LT80K1 P3/P28)

FIG7

RECOIL STARTER (OPT)

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

  1 2 3

18100-40B02 18142-40B00 18121-40B01 18131-40B00

Starter Assy, Recoil • . Spring, Spiral • . Reel • . Gear

4 5 6 7 8 9 10

18161-40B00 09160-10129 18153-40B00 18151-40B00 18334-40B00 09160-08059 18200-40B00

•• .. Spring, WasherReturn (10.5x28x1.6) • . Spring, Friction • . Retainer • . Nut • . Washer • . Rope Assy

Page: 7 of 39

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Catalogue Title: 

Block No.

Block Title.

LT80K1 (LT80K1 P3/P28)

FIG8

MUFFLER

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4

14181-23E00 01421-06168 08361-15063 14310-40B20

Gasket, Exhaust Pipe Stud Bolt (white) Nut Body, Muffler

5 6 7 8 9 10 11 12 13 14 15 16 17

09320-13007 09180-08202 09118-08080 09320-12033 09180-08194 09160-08137 14770-40B00 14780-40B01 09168-06122 08319-31063 09247-12104 09168-12002 14159-40B00

Cushion Spacer (8.5x14x14) (8.5x14x14) Bolt (8x35) Cushion Spacer (8.5x12x17.5) (8.5x12x17.5) Washer (8.5x28x3.2) (8.5x28x3.2) Spacer, Muffler Support Cover, Muffler Gasket Nut Plug, Muffler Drain Gasket Plate, Exhaust Pipe

Page: 8 of 39

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Catalogue Title: 

Block No.

Block Title.

LT80K1 (LT80K1 P3/P28)

FIG9

OIL PUMP

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 3

16100-40B02 16731-02300 02112-35163 07130-05163

Pump Assy, Oil Gasket, Oil Pump Screw Screw

4 5 6 7 8 9 10 11 12 13 14 14 15 15

16810-40B00 09401-08411 09352-20503-600 09401-04401 09403-13306 09404-06432 16320-03A02 16391-03A02 09262-08008 16331-11B00 08211-08121 09181-08111 08211-15201 09181-15111

Hose Clip Hose (2x5x600) Clip Clamp, Oil Hose Clamp Gear, Oil Pump Drive Piece, Oil Pump Drive Bearing (8x22x7) Gear, Oil Pump Driven (nt:13) Washer Washer (8x12x1) Thrust Washer Thrust Washer

Page: 9 of 39

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Catalogue Title: 

Block No.

Block Title.

LT80K1 (LT80K1 P3/P28)

FIG10

COOLING FAN

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4

17110-40B00 02112-16123 17121-40B20 17132-40B00

Fan, Cooling Screw Cover, Cooling Fan Gasket

5 6 7 8 9 10 11 12 13 14 15 15 16 16 17 18 19 20 21 22 23

17125-40B00 17124-40B00 02142-06163 02142-06253 17131-40B20 17140-40B00 17132-40B00 01421-06208 01550-06163 08319-31067 08211-06121 08322-01063 03541-04353 03541-04253 17151-40B01 17181-40B01 17155-40B00 17171-40B01 17183-40B00 13826-38300 17182-40B00

Gasket Plug, Drain Screw Screw (6x25) Cowling, Cylinder Seal Gasket Stud Bolt Bolt Nut Washer Washer Screw Screw Duct, Cylinder Cooling In Duct, Cylinder Cooling Out Clamp Duct, Belt Cooling Out Duct, Cylinder Cooling Out Clamp Ring

24 25 26 27

09401-30404 09401-33401 09402-82202 09407-38401

Clip Clip Clamp Clamp (l:386)

Page: 10 of 39

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Catalogue Title: 

Block No.

Block Title.

LT80K1 (LT80K1 P3/P28)

FIG11

TRANSMISSION (1)

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4

21110-40B02 21120-29A01 21431-29A00 21481-29A01

Face, Fixed Drive Face, Movable Drive Plate, Movable Drive Face Damper

5 6 7 8 9 10 11 12 13 14

21650-29A20 21122-03A01 09280-85003 02142-05103 09180-16046 09283-22018 27601-40B01 09140-12037 09164-12020 09160-14063

Roller, Cover Movable Drive Face O Ring (d:3.1,id:84.4) Screw Spacer (16x22x32.33) (16x22x32.33) Oil Seal (22x30x4) V Belt Nut Washer Washer (14.5x32x3) (14.5x32x3)

Page: 11 of 39

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Catalogue Title: 

Block No.

Block Title.

LT80K1 (LT80K1 P3/P28)

FIG12

TRANSMISSION (2)

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4

24131-29A03 21210-03A21 09201-06005 09262-12014

Counter Shaft (nt:12) Face, Fixed Driven Pin Bearing (12x24x6)

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

08331-41246 09262-15018 21240-40B00 09283-34007 09280-41005 21471-03A03 09440-46005 21220-29A01 21501-03A21 09152-28001 21411-29A01 21412-29A00 21441-29A01 21461-29A01 09164-30003 09140-10035 24271-40B01 09181-15223 09263-15009 09263-15035 09263-15038

Circlip Bearing (15x28x7) Face, Movable Driven Oil Seal (34x41x4) O Ring Sleeve, Movable Driven Face Spring Housing, Clutch Clutch Assy Nut Hub, Limiter Clutch Stopper, Limiter Clutch Plate, Friction Plate, Pressure Spring Nut Gear, Final Drive (nt:27/14) Thrust Washer (15x28x1) (15x28x1) Bearing, Cntr Shaft,r Bearing, Final Drive,r Bearing, Final Drive,l

26 27 28 29 30 31 32 33 34 34

09262-15027 09283-15003 09263-15003 24141-40B00 24290-29A00 09301-15002 24142-40B00 09283-20047 09262-20069 09262-20019

Bearing, Cntr Shaft,l Oil Seal, Cntr, L Oil Bearing, Final Drive,r Shaft, Drive (nt:19) Gear, Idler Drive No.2 Bush Oil Seal Oil Seal (20x47x12) Bearing (20x47x14) (20x47x14) Bearing (20x47x14) (20x47x14)

35 36 37 38 39

24751-40B00 01500-06163 27511-40B10 27600-34A40-036 09380-20009

Retainer Screw Sprocket, Engine (nt:10) Chain Assy (rk 520smx36le) Circlip

Page: 12 of 39

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Catalogue Title: 

Block No.

Block Title.

LT80K1 (LT80K1 P3/P28)

FIG13

STARTING MOTOR

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4

31100-40B01 31311-40B01 31130-40B01 31135-03A00

Motor Assy, Starting • . Armature • . Holder Set, Brush •• .. Spring

5 6 7 8 9 10 11 12 13 14

31157-03A00 31158-40B01 31370-40B00 02112-04123 02112-34303 31154-11B00 31142-40B00 02112-34063 31156-02100 09407-14403

•• .. Gasket Gasket • . Gear Assy, Pinion • . Screw • . Screw • . Clamp, Lead Wire • . Lead Wire • . Screw • . O Ring Clamp, Lead Wire (l:125)

Page: 13 of 39

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Catalogue Title: 

Block No.

Block Title.

LT80K1 (LT80K1 P3/P28)

FIG14

MAGNETO

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4

32101-40B00 32120-40B00 09125-04023 08321-01043

Stator Assy • . Coil, Lighting • . Screw (4x30) • . Lock Washer

5 6 7 8 9 10 11 12

32140-40B00 02112-04163 08321-01043 32102-40B00 02142-05123 08316-10103 08341-31039 32371-40B00

•• .. Coil, Primary Screw • . Lock Washer Rotor Screw Nut Key Clamp

Page: 14 of 39

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Catalogue Title: 

Block No.

Block Title.

LT80K1 (LT80K1 P3/P28)

FIG15

ELECTRICAL

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4

31800-40B01 32800-40B00 09128-06044 33410-40B00

Relay, Starting Motor Rectifier Assy Screw (6x10) Unit & Coil Assy, Ignition

5 10 11 12 13 13 14

02112-76163 33510-22010 33543-40B00 33542-38B00 33610-40B20 33610-40B20 33651-37000

Screw Cap, Spark Plug Boot, Spark Plug Cap Seal, High Tension Cord Battery (ytx5l-bs,12v,4ah) Battery (ytx5l-bs,12v,4ah) Cushion, Battery (170x95x3.0) (170x95x3.0)

Page: 15 of 39

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Catalogue Title: 

Block No.

Block Title.

LT80K1 (LT80K1 P3/P28)

FIG16

WIRING HARNESS

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 3

36610-40B10 36618-30000 09404-06433 09404-08420

Harness, Wiring • . Boot, Wiring Harness Clamp (l:95) Clamp (l:125)

4 5 5 6 7 8 9 10 11 11 12 13 14 15 15 16 17 17 18 19 20 21 22 23 24 25 26

09404-06425 09407-14403 09407-18402 36740-40B00 09481-05101 37110-40B00 37142-19B00 37139-40B03 37146-19B00 37146-19B10 37840-40B01 02112-06203 35950-14A00 35956-40B00 35957-40B00 35970-00A10 35975-40B00 35976-40B00 02142-06163 08322-01063 08321-01053 08319-31067 08321-01053 08310-00053 08316-10053 36750-05A00 36751-40B00

Clamp (l:80) Clamp (l:125) Clamp (l:165) Box Assy, Fuse • . Fuse (5a) Switch Assy, Ignition • . Mascot, Key Plate, Control Identifcation Key, Blank Type C Key, Blank Type D Switch Assy, Parking Brake Screw Reflector, Front Side Bracket, Front Rh Bracket, Front Lh Reflector, Rear Bracket, Rear Side Rh Bracket, Rear Side Lh Screw Washer Lock Washer Nut Lock Washer Nut Nut Breaker Assy, Circuit Bracket, Circuit Breaker

Page: 16 of 39

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Catalogue Title: 

Block No.

Block Title.

LT80K1 (LT80K1 P3/P28)

FIG17

FRAME

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 1 2 3

41100-40B10-019 41100-40B20-019 41180-40B10-019 09319-14006

Frame (black) Frame (black) Bracket, Crankcase (black) Bush

4 5 6 7 8 9 10 11

61211-40B01 08319-21148 09320-10023 01550-10303 09160-14027 41550-32E00 41552-37210 09116-06006

Bolt, Crankcase Bracket Nut Cushion, Swing Stop Bolt Washer Holder, Tool • . Cap Bolt

Page: 17 of 39

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Catalogue Title: 

Block No.

Block Title.

LT80K1 (LT80K1 P3/P28)

FIG18

BRAKE PEDAL

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4

43110-40B00 09160-15049 43182-40B00 04111-30308

Pedal, Brake Washer Spring, Brake Pedal Return Cotter Pin

5 6 7 8 9 10 11 12 13 14 15 16 17 18

43160-40B00 43150-40B00 43192-40B00 08316-20063 02112-06303 09250-08013 58510-40B00 01550-06163 09200-06013 08322-01063 04111-20208 09209-13006 09150-06012 09407-14403

Handle, Brake Pedal Stopper, Brake Pedal Spring. Brake Pedal Stopper Nut Screw Cap Cable, Rear Brake Bolt Pin, Front Washer Cotter Pin Pin, Rear Nut Clamp

Page: 18 of 39

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Catalogue Title: 

Block No.

Block Title.

LT80K1 (LT80K1 P3/P28)

FIG19

FOOTREST

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4

43510-40B01-019 43551-40B00 43553-24200 09103-10100

Bar, Front Footrest (black) Rubber, Front Footrest Stopper, Rubber Bolt

5 5a 6 7 8 9 10 11 12

43580-40B10-019 43570-40B10-019 01550-08203 43990-40B10-019 43978-24500 01550-08353 09180-08067 08316-10083 01550-08163

Guard, Brush Lh (black) Guard, Brush Rh (black) Bolt Grip, Front (black) Cap Bolt, Lower Spacer Nut Bolt

Page: 19 of 39

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Catalogue Title: 

Block No.

Block Title.

LT80K1 (LT80K1 P3/P28)

FIG20 G20

FUEL TA TAN NK (MOD (MODE EL T/ T/V V/W/X/Y)

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4

44110-40B00-Z16 68111-40B10-13L 44200-19A01 44199-19A00

Tank, Fuel (purple) Emblem (silver) Cap Assy, Fuel Tank Tube, Inlet

5 6 7 8 9 10 11 12 13 14

09352-50823-600 01550-08357 08321-01087 09160-08136 09180-08191 09320-12016 01500-06307 09160-06136 44300-40B00 09128-06065

Hose, Breather (l:600->60) Bolt, Front Lock Washer Washer Spacer Cushion Bolt, Rear Washer Cock Assy, Fuel Screw, Fuel Cock

15 16 17 18

09168-06026 09352-50823-600 09401-08401 09440-10009

Gasket Hose (l:600->20) Clip Spring

Page: 20 of 39

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Catalogue Title: 

Block No.

Block Title.

LT80K1 (LT80K1 P3/P28)

FIG20 G20A

FUEL T TA ANK (MO (MOD DEL K K1 1)

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4

44110-40B00-291 68110-40B20-DH4 44200-19A01 44199-19A00

Tank, Fuel (black) Tape Set, Fuel Tank Cap Assy, Fuel Tank Tube, Inlet

5 6 7 8 9 10 11 12 13 14

09352-50823-600 01550-08357 08321-01087 09160-08136 09180-08191 09320-12016 01500-06307 09160-06136 44300-40B00 09128-06065

Hose, Breather (l:600->60) Bolt, Front Lock Washer Washer Spacer Cushion Bolt, Rear Washer Cock Assy, Fuel Screw, Fuel Cock

15 16 17 18

09168-06026 09352-50823-600 09401-08401 09440-10009

Gasket Hose (l:600->20) Clip Spring

Page: 21 of 39

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Catalogue Title: 

Block No.

Block Title.

LT80K1 (LT80K1 P3/P28)

FIG21

OIL TANK

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4

44611-40B00 44651-05003 44661-27000 01500-06207

Tank, Oil Cap, Oil Tank Gasket Bolt

5 6

09160-06019 09352-50823-00B

Washer Hose, Breather (l:2000->20)

Page: 22 of 39

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Catalogue Title: 

Block No.

LT80K1 (LT80K1 P3/P28)

FIG22 G22

Block Title. Suzuki Worldwide Motorcycle-ATV FRONT F FE ENDER (MO (MOD DEL T T//V/W/X/Y) Ref No

Part No

Description

1 1 2 3

53111-40B01-YD5 53111-40B11-YD5 09116-08111 09160-08127

Fender, Front (white) Fender, Front (white) Bolt, Fender Front Washer, Fender Front

4 5 6 7 8 9 10 11 12 15

53141-19A00 53210-40B10-019 01550-06123 09136-06062 09136-06004 09136-06022 08319-31067 53118-40B00-Z16 09136-06004 68155-40B90-Y7S

Nut, Fender Front Brace, Front Fender (black) Bolt, Fender Brace Screw, Center Cover & Fender Screw, Front Fender Rear Screw, Fender & Brace Nut, Fender & Brace Cover, Fender Center (purple) Screw, Center Cover Tape, Front Fender

Page: 23 of 39

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Catalogue Title: 

Block No.

Block Title.

LT80K1 (LT80K1 P3/P28)

FIG2 FIG22A 2A

FR FRON ONT T FE FEND NDE ER (MO (MODE DEL L K1 K1)

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 1 2 3

53111-40B01-25Y 53111-40B11-25Y 09116-08111 53141-19A00

Fender, Front (yellow) Fender, Front (yellow) Bolt, Fender Front Nut, Fender Front

4 5 6 7 8 9 10 11 12

53210-40B10-019 01550-06123 09136-06062 09136-06004 09136-06022 08319-31067 53118-40B00-291 09136-06004 68155-40BB0-DH5

Brace, Front Fender (black) Bolt, Fender Brace Screw, Center Cover & Fender Screw, Front Fender Rear Screw, Fender & Brace Nut, Fender & Brace Cover, Fender Center (black) Screw, Center Cover Tape, Front Fender

Page: 24 of 39

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Catalogue Title: 

Block No.

Block Title.

LT80K1 (LT80K1 P3/P28)

FIG23

HANDLEBAR

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4

56110-40B00-291 56172-24500 09407-14407 58110-40B00

Handlebar (black) Pad, Cross Clamp Cable, Front Brake

5 6 7 8

09150-06014 09209-11002 09407-14403 58300-40B00

Nut Pin Clamp Cable Assy, Throttle

Page: 25 of 39

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights R Reserved. eserved.  

Catalogue Title: 

Block No.

Block Title.

LT80K1 (LT80K1 P3/P28)

FIG24

FRONT BRAKE LEVER

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4

57211-19A03-291 57300-40B00 57421-40B00 57431-49110

Grip, Handle (black) Lever Assy, Front Brake • . Lever, Front Brake • . Bolt, Brake Lever Pivot

5 6 7 8 9 10 11 12 13 14

08319-21063 57441-26010 57442-44400 57159-40B00 02112-06203 57396-40B00 09180-06194 01550-06163 57121-40B00 02112-04103

• . Nut • . Adjuster, Brake Cable • . Nut, Brake Cable Adjuster • . Spring. Throttle Lever • . Screw • . Equalizer, Brake Cable • . Spacer (6.2x8.3x6.9) • . Bolt • . Cap, Throttle Case • . Screw

15 16 17 18 19 20 21 22 23 24

57157-40B00 57151-40B00 57158-40B00 01550-08123 09168-14015 09125-05066 09140-05006 37400-40B00 02112-05357 09407-12402

Gasket,Throttle Throttle Case •• .. Lever, • . Lever, Throttle Cable • . Bolt • . Washer • . Screw • . Nut Switch Assy, Handle Lh • . Screw Band, Handle Harness

Page: 26 of 39

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights R Reserved. eserved.  

Catalogue Title: 

Block No.

Block Title.

LT80K1 (LT80K1 P3/P28)

FIG25

REAR FENDER

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 1 2 3

63111-40B01-YD5 63111-40B11-YD5 63112-40B01-291 63113-40B01-291

Body, Rear Center (white) Body, Rear Center (white) Body, Rear Fender Rh (black) Body, Rear Fender Lh (black)

4 5 6 7 8 9 10 11 12 13

63130-40B00 09250-12006 63191-25C00 01500-06207 09160-06134 09169-08036 09116-06010 09136-06081 09160-06132 08319-31067

Reinforcement, Rear Fender Cushion Cushion, Guard Bolt, Center Body Washer Washer Bolt Screw Washer Nut

14 15 16 17 18 19

01550-06163 09136-06004 09800-21026 96200-18A01 09280-70004 68171-40B60-K9U

Bolt Screw Tool Assy Gauge, Air Band Emblem, Rear Fender

Page: 27 of 39

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights R Reserved. eserved.  

Catalogue Title: 

Block No.

Block Title.

LT80K1 (LT80K1 P3/P28)

FIG26

LABEL ((M MODEL T/ T/V/W)

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 1 2 3

68332-40B20 68332-40B30 68366-04600 68367-04630

Label, Tire Air Pressure Label, Tire Air Pressure Label, Warning Main Lable, Warning No Passenger

4 4 6

68367-40B10 68367-04650 68353-26E01

Label, Warning Age12 Label, Warning Age12 Label, Manual Notice

Page: 28 of 39

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights R Reserved. eserved.  

Catalogue Title: 

Block No.

Block Title.

LT80K1 (LT80K1 P3/P28)

FIG2 FIG26A 6A

LA LABE BEL L (M (MOD ODE EL X/Y /Y/K /K1 1)

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 1 2 2

68921-09F00 68366-20B60 68931-40B00 68367-04650

Label, General Warning Label, General Warning Label, Age 12 Label, Age 12

3 3 4 5 5 6 7 8 8

68367-09F00 68367-20B60 68353-26E01 68332-40B50 68332-40B30 68928-09F00 68929-09F00 99011-40B63-03A 99011-40B63-28B

Label, No Passenger Label, No Passenger Label, Manual Notice Label, Tire Air Label, Tire Air Washer Rivet Manual, Owner's Manual, Owner's

Page: 29 of 39

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights R Reserved. eserved.  

Catalogue Title: 

Block No.

Block Title.

LT80K1 (LT80K1 P3/P28)

FIG27

SEAT

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 1 2 3

45100-40B10-R32 45100-40B20-R32 94982-29400 09321-08006

Seat Set (purple) Seat Set (purple) • . Cushion, Battery • . Cushion

4 5 6 7 8

09321-10011 09321-10012 45210-40B00 45135-24500 08332-11063

• . Cushion • . Cushion • . Clamp, Seat •• .. Spring •• .. E Ring

Page: 30 of 39

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights R Reserved. eserved.  

Catalogue Title: 

Block No.

Block Title.

LT80K1 (LT80K1 P3/P28)

FIG28

STEERING SHAFT

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4

51650-40B00-019 51661-40B00 51662-18900 09380-31002

Shaft, Steering (black) Bush, Steering Lower Dust Seal, Steering Shaft Clip, Dust Seal

5 6 7 8 9 10 11 12 13 14

51670-18902 08316-10083 51678-18900 51680-40B00 51681-18900 09103-08085 04111-20208 56211-27200-291 01254-08557 09280-14011

Holder, Steering Shaft Nut, Steering Shaft Holder Dust Seal, Steering Reinf, Steering Holder Reinf, Steering Holder Bolt (8x60) Cotter Pin Clamp, Handlebar (black) Bolt (8x55) O Ring (id:13.8,d:2.50)

15 16 17 18

09160-10132 09162-10008 08319-21103 04111-20208

Washer Lock Washer Nut Cotter Pin

Page: 31 of 39

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights R Reserved. eserved.  

Catalogue Title: 

Block No.

Block Title.

LT80K1 (LT80K1 P3/P28)

FIG29

KNUCKLE ARM

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4

51281-40B00 51230-40B00 51236-40B00 51240-40B00

Tie Rod, Steering Arm, Knuckle Rh • . Bush Arm, Knuckle Lh

5 6 7 8 9 10 11 12 13 14

51236-40B00 51260-41B01 51270-41B01 09140-10043 08319-31107 08319-21103 09162-10008 09140-10027 09160-10132 09160-10126

• . Bush Rod End (rh Thread) Rod End (lh Thread) Nut, Tie Rod (rh Thread) Nut Nut Lock Washer Nut, Tie Rod (lh Thread) Washer, Rod-end Inner Washer, Rod-end Outer

15 16 17 18 19 20 21

04111-20208 04111-20208 51251-40B00 51255-18900 51256-40B00 08351-21008 61442-33310

Cotter Cotter Pin Pin Spacer, Kingpin Dust Seal Bolt, Knuckle Arm Nipple, Grease Cap, Grease Nipple

Page: 32 of 39

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights R Reserved. eserved.  

Catalogue Title: 

Block No.

Block Title.

LT80K1 (LT80K1 P3/P28)

FIG30

SUSPENSION ARM

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4

52100-40B10-163 09103-10019 52410-40B00-019 52420-40B00-019

Absorber Assy, Front (yellow) Bolt, Absorber (10x37) Arm, Suspension Rh (black) Arm, Suspension Lh (black)

5 6 7

09319-10049 09103-10173 08316-20103

Bush, Arm (10x28.1x28) (10x28.1x28) Bolt, Suspension Arm (10x80) Nut, Suspension Arm

Page: 33 of 39

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights R Reserved. eserved.  

Catalogue Title: 

Block No.

Block Title.

LT80K1 (LT80K1 P3/P28)

FIG31

FRONT WHEEL

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14

54110-40B00 09262-17031 09283-22012 09262-15024 09283-20038 54731-40B00 54741-40B00 08322-01143 08314-40143 04111-30308 54725-18A00 55310-40B00-14L 09119-10051 08322-01103

Hub, Front Bearing, Inner (17x40x12) (17x40x12) Dust Seal, Front Hub Inner Bearing, Outer (15x35x11) (15x35x11) Dust Seal, Front Hub Outer Spacer, Front Hub Spacer, Front Axle Washer Nut Cotter Pin Cap, Wheel, Center Rim, Front Wheel (8x5.5at) Bolt, Front Hub (10x23) Washer, Front Wheel

15 16 17

08316-10103 55100-40B51 43130-78030

Nut, Front Wheel Tire (at19x7-8) Dunlop Valve Assy, Wheel Tr413

Page: 34 of 39

(22x40x6) (22x40x6) (20x35x5)

(white)

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights R Reserved. eserved.  

Catalogue Title: 

Block No.

Block Title.

LT80K1 (LT80K1 P3/P28)

FIG32

FRONT BRAKE

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7 8 9 10 11 12

54511-40B00 54521-40B00 07120-06103 54400-40810 09443-06029 54441-02301 09280-10016 54124-40B00 54451-40B00 09103-05012 08322-01103 08316-20053

Plate, Brake Anchor Rh Plate, Brake Anchor Lh Bolt, Brake Anchor Panel Shoe Set, Front Brake Spring, Brake Shoe Cam, Front Brake O Ring, Brake Cam Dust Seal Lever, Brake Cam Bolt, Cam Lever (5x27) Washer, Cam Lever Nut, Cam Lever

Page: 35 of 39

(id:9.8,d:1.9)

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights R Reserved. eserved.  

Catalogue Title: 

Block No.

Block Title.

LT80K1 (LT80K1 P3/P28)

FIG33

REAR SHOCK ABSORBER

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14

61310-40B01 01550-06163 09169-06026 01550-06103 61390-40B00-019 09321-10017 09321-14001 01580-06123 01580-06163 62100-40B10-163 62226-27A20 62684-40B00 62313-40B00 09103-10049

Case, Chain Bolt, Front (6x16) Washer Bolt (6x10) Guard, Under (black) Cushion Cushion Bolt, Front (6x12) Bolt (6x16) Absorber Assy, Rear Shock • . Seal, Dust • . Collar Bolt, Lower (10x35) Bolt, Upper (10x44)

Page: 36 of 39

(yellow)

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights R Reserved. eserved.  

Catalogue Title: 

Block No.

Block Title.

LT80K1 (LT80K1 P3/P28)

FIG34

REAR WHEEL

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 5 6 7 8 9 10 11 12 12 14

64110-40B50 55310-40B00-14L 09164-16002 09141-16004 04111-40408 09119-10048 08322-01103 08316-10103 64726-40B00 54725-18A00 64721-40B00 64731-40B00 09262-32007 09283-42016

Hub, Rear Rim, Rear Wheel (8x5.5at) Washer Nut Cotter Pin Bolt, Rear Hub Washer Nut Holder, Cap Cap, Wheel Center Housing, Axle Bearing Spacer, Bearing Bearing (32x65x17) (32x65x17) Seal, Inner (42x65x8.5)

15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

09286-42001 09283-42015 09250-20003 64770-40B00 64780-40B00 09103-08504 09103-08066 01550-08203 08322-01083 08319-31087 08351-21008 61442-33310 64711-40B00 09140-28003 64790-40B00 01550-08203 09319-10041 64120-40B00 64400-40810 64430-14600 64231-40B00 08316-10083 64130-40B00 64125-40B00 09282-42001 64729-40B00 02142-06083 64441-40B00 09280-14004 64451-40B00 64454-40B00

Seal, Outer (42x52x9.2) (42x52x9.2) Seal, Lh (42x65x7) Cap, Housing Seal Plate, Housing Rh Plate, Housing Lh Bolt (8x175) Bolt (8x95) Bolt Washer Nut Nipple, Grease Cap, Grease Nipple Axle, Rear Nut Plate, Muffler Support Bolt (8x20) Bushing, Absorber (10x25x22) (10x25x22) Drum, Rear Brake Shoe Set, Brake Spring, Brake Shoe Pin, Anchor Nut Cover, Brake Drum Gasket, Drum Cover Seal, Drum Inner (42x55x9) (42x55x9) Seal, Drum Outer (33x52x9) Screw (6x8) Cam, Rear Brake O Ring (id:13.8,d:1.9) Lever, Brake Cam Spacer, Cam Lever

46 47 48 49 50 51 52 53

01550-06303 08316-10063 64444-40B00 64492-40B00 09250-11002 09364-06004 09352-50823-00B 09407-14403

Bolt Nut (6x30) Spring, Cam Lever Return Plate, Indicator Plug Joint Hose (5x8.2x2000) (5x8.2x2000) Clamp

Page: 37 of 39

(white)

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights R Reserved. eserved.  

Catalogue Title: 

Block No.

Block Title.

LT80K1 (LT80K1 P3/P28)

FIG34

REAR WHEEL

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

54 55 56 56 57 58 59

64511-40B10 64610-40B00 08319-31083 08319-31087 08322-01083 65100-40B51 43130-78030

Sprocket, Rear (nt:22) Flange, Mounting Nut Nut Washer Tire (at19x7-8) Dunlop Valve Assy, Wheel Tr413

Page: 38 of 39

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights R Reserved. eserved.  

Catalogue Title: 

Block No.

Block Title.

LT80K1 (LT80K1 P3/P28)

FIG35

OPTIONAL

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1 2 3 4 4 4 4 4

99000-31030 99000-32040 99000-25030 99000-32050 99104-32030 99104-32020 99000-32110 99000-32120

Suzuki Bond, No.4 Cement, Thread Lock Grease, Super Cement, Thread Lock Super Cement, Thread Lock Super Cement, Thread Lock Super Cement, Thread Lock Super Cement, Thread Lock Super

Page: 39 of 39

(1342) (1363a) (1361a) (1322) (1324)

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