8) SRP Well Report Generator 014.pdf

805-525.014 Well Production Report Software

Sucker Rod Pumping Systems Well Report Application Manual

Notices Copyright © 2011 Unico, Inc. All Rights reserved. No part of this publication may be copied, reproduced, or reduced to any electronic media or machine-readable format without the prior written permission of Unico, Inc. The information contained in the manual is considered accurate to the best knowledge of the supplier at the time of publication. The manufacturer assumes no liability for errors that may exist. The supplier reserves the right to change data and specifications without notice. All trade designations are provided without reference to the rights of their respective owners. Printed in the United States of America

Unico SRP Application

Well Production Report

7 December 2011

Table of Contents

1 

Sample 6-Page Report ...................................................................................................... 4 

2 

Features ............................................................................................................................. 6 

3 

System Requirements ...................................................................................................... 6 

4 

Installation Instructions ................................................................................................... 6 

5 

Configure UNICO Modbus OPC Server .......................................................................... 7 

5.1  5.1.1  5.1.2 

Single Pump ...................................................................................................................................... 7  Figure 1 – Activate the File ................................................................................................................ 7  Figure 2 – Serial Port Setting............................................................................................................. 8 

6 

Verifying Communication ................................................................................................ 8 

6.1.1  6.1.2  6.1.3  6.1.4 

Figure 3 – Select the Device.............................................................................................................. 9  Figure 4 – Monitor the Device.......................................................................................................... 10  Figure 5 – Monitor View – Unsuccessful Communication ................................................................ 11  Figure 6 – Monitor View – Successful Communication .................................................................... 12 

7 

User Interface .................................................................................................................. 12 

7.1.1  7.1.2  7.1.3  7.1.4  7.1.5  7.2  7.3  7.3.1 

Figure 7 – Security Options ............................................................................................................. 13  Figure 8 – Enable Content Excel 2003 ............................................................................................ 13  Figure 9 – Enable Content Excel 2007 ............................................................................................ 14  Figure 10 – ToolBar ......................................................................................................................... 15  Figure 11 – Main Screen ................................................................................................................. 16  Uploading and Viewing Data using the OPC Server........................................................................ 16  Uploading and Viewing Data using the BRD File............................................................................. 17  Figure 12 – Remote File Explorer .................................................................................................... 17 

8 

Programmability .............................................................................................................. 17 

9 

Revision Notes ................................................................................................................ 18 

9.1  9.1.1  9.1.2  9.1.3  9.1.4  9.1.5  9.1.6  9.1.7  9.1.8  9.1.9  9.1.10  9.1.11  9.1.12  9.1.13  9.1.14 

Revision Notes ................................................................................................................................ 18  New and Improved Features in Revision 001 .................................................................................. 18  New and Improved Features in Revision 002 .................................................................................. 18  New and Improved Features in Revision 003 .................................................................................. 18  New and Improved Features in Revision 004 .................................................................................. 18  New and Improved Features in Revision 005 .................................................................................. 19  New and Improved Features in Revision 006 .................................................................................. 19  New and Improved Features in Revision 007 .................................................................................. 19  New and Improved Features in Revision 008 .................................................................................. 19  New and Improved Features in Revision 009 .................................................................................. 19  New and Improved Features in Revision 010 .................................................................................. 20  New and Improved Features in Revision 011 .................................................................................. 20  New and Improved Features in Revision 012 .................................................................................. 20  New and Improved Features in Revision 013 .................................................................................. 20  New and Improved Features in Revision 014 .................................................................................. 20 

Unico SRP Application

Well Production Report

7 December 2011

1

Sample 6-Page Report

Unico SRP Application

Well Production Report Sample 6-Page Report 4

Unico SRP Application

Well Production Report Sample 6-Page Report 5

2

Features o

o o o o o o o o o o

3

System Requirements o o o

4

Reads the following data from the drive (if available in the SRP software revision): i. Measured Surface and Downhole DynaCard Chart including Unit Rated Rod Load. ii. Measured Gearbox Torque Chart including Pump Direction and Unit Rated Torque Plots. iii. Predicted Surface and Downhole DynaCards with Pump-Off (Fluid Pound) simulation. iv. Reference Input Chart. v. Gearbox Torque Chart including Measured Gearbox Torque, Counterbalance Assist Torque and As Balanced Torque Plots. vi. Velocity Chart including Rod Velocity, Downhole Pump Velocity and Crank Velocity. vii. Feature List that highlights the SRP Features that are currently enabled. viii. Valve Check Test plot. ix. Stored DynaCard Plot. Visible only from BRD data file. x. Last Fault DynaCard Plot. Visible only from BRD data file. xi. Selected Input and Output Parameters. Imports archived WPR files for viewing. Imports archived BRD files for viewing. Produces local Well Production Reports in about 40 seconds at 57,600 Baud. Produces radio link Well Production Reports in about 60 seconds at 19,200 Baud. One button operation. Simply connect the serial cable to the Drive and Click the “Generate Report” Button. Displays data and user interface in English, Spanish, Russian and Romanian. Uses any OPC Server widely available for most protocols and source such as serial, modem or radio. Unico Modbus OPC Server allows configuration for multiple Drives. Unico Modbus OPC Server uses Modbus RTU Protocol. Programmability using Microsoft Visual Basic for Applications.

Unico ModbusOPCServer – Part #805-524.002 or greater or another compatible OPC Server. Microsoft Excel 2000 or greater. (Optional for serial communications only) -- Serial Cable – Part #712300

Installation Instructions o o o

o o o

Ensure that UEdit is not open, or the serial port link is closed. Uninstall any previous version of Unico ModbusOPCServer 805-524 using Add/Remove Programs from your computer’s Control Panel. Re-Boot the computer. Install Unico ModbusOPCServer – Part #805-524.002. Browse for CD_ROM_805525_014\1. Install OPC Server\CD_ROM_805524_002\Install\setup.exe. Double click on the setup.exe file and follow the onscreen instructions. Install Well Report Generator 805525.014. Browse for CD_ROM_805525_014\2. Install WPR Generator\805525_014 Install\setup.exe. Double click on the setup.exe file and follow the onscreen instructions.

Unico SRP Application

Well Production Report Features 6

5

Configure UNICO Modbus OPC Server

5.1

Single Pump

5.1.1

Figure 1 – Activate the File

o o o o

Choose Start: Programs: Modbus OPC Server: Modbus OPC Configurator. Choose File: Open. Browse for 805525_014.mdb. This file will be in C:\Program Files\Unico, Inc\Unico SRP Well Report Generator folder. Choose File: Make Active. When it is the active file, the selection will be ‘grayed out’.

Unico SRP Application

Well Production Report Configure UNICO Modbus OPC Server 7

5.1.2

Figure 2 – Serial Port Setting

o o o o

6

Expand Address Space. Expand COM1 Click on COM1 Change “File Name” by selecting the appropriate serial port.

Verifying Communication o o o

o

Insert the serial cable in the computer in the Comm Port specified above. Although any port on the drive may be used, the example provided here uses the AUX RS485 port at the middle right of the DSP. At the Drive, in the Comm Menu, set: 1. porta protocol = MODBUS RTU 2. porta address = address (minimum 1 and they must be unique for multiple drives. 3. porta baud rate = 57600 BAUD 4. porta parity = NONE Turn on the Motor.

Unico SRP Application

Well Production Report Verifying Communication 8

6.1.1

Figure 3 – Select the Device

o

Select SRP_V014_V100.

Unico SRP Application

Well Production Report Verifying Communication 9

6.1.2

Figure 4 – Monitor the Device

Unico SRP Application

Well Production Report Verifying Communication 10

6.1.3

Figure 5 – Monitor View – Unsuccessful Communication

Unico SRP Application

Well Production Report Verifying Communication 11

6.1.4

Figure 6 – Monitor View – Successful Communication

o o

7

If there is no value in the Value column, try different Comm Port Settings and Device addresses. As shown above. Once communications are verified, close the Modbus Configurator.

User Interface o

o

Windows XP: i. Start Microsoft Excel. ii. Choose Tools: Macros: Security iii. Choose Medium. OK. (Once this is set, it remains in force) iv. Choose Enable Macros. v. Close Microsoft Excel. vi. Choose Start: Programs: Unico SRP Application: SRP WPR 012. Windows 7: i. Choose Start: Programs: Unico SRP Application: SRP WPR 012

Unico SRP Application

Well Production Report User Interface 12

7.1.1

Figure 7 – Security Options

7.1.2

Figure 8 – Enable Content Excel 2003

Unico SRP Application

Well Production Report User Interface 13

7.1.3

Figure 9 – Enable Content Excel 2007

Unico SRP Application

Well Production Report User Interface 14

7.1.4

Figure 10 – ToolBar

Unico SRP Application

Well Production Report User Interface 15

7.1.5

Figure 11 – Main Screen

7.2

Uploading and Viewing Data using the OPC Server o o

Connect serial cable between the computer and comm port at the DSP. Choose Generate Report from the Toolbar. Data will be uploaded then displayed.

Unico SRP Application

Well Production Report User Interface 16

7.3

Uploading and Viewing Data using the BRD File o o

7.3.1

Figure 12 – Remote File Explorer

o o o o

8

Connect serial cable between the computer and comm port at the DSP. In UEdit® Application:

If the application supports the File On Demand Feature, there will be a Report Data volume in the left pane. Right click on WellReportData.brd and choose copy. Save the file on the computer. Use the Import BRD button in Excel to view the file.

Programmability o o o o o o

o

VBA Code is Write-protected to avoid accidental changes. Password to unlock = “OIL” XLS file has a read only attribute to avoid accidentally saving changes. Program currently reads all the items in the Network Map (uses the params array for 100MHz DSP), but doesn’t display them all. Program reads several arrays sufficient to plot charts. Programmable to read any item in the Global Dictionary. Sample code SingleItemReadExample and SingleItemWriteExample shows how to read any Dictionary Item. Simply copy, paste modify and uncomment the VBA code. Then include the new item(s) to the OPC Server List. UNICO.ModbusOPCServer that is included with this software supports all necessary operations (array/vector processing) to produce these reports via serial/radio transmission. The Excel/VBA Application is written such that it supports most generic

Unico SRP Application

Well Production Report Programmability 17

o o

OPC Servers. This allows for the use of other OPC Servers that communication protocols or data transmission methods. Unico® will not provide support for edited files. Unico® will not provide programming assistance. Please use the existing code as sample code.

9

Revision Notes

9.1

Revision Notes

9.1.1

New and Improved Features in Revision 001

o o o o

o

o o

9.1.2 o o o o o

9.1.3 o o o o o o o o

9.1.4 o o

Added SampleReadSingleItem VBA (Visual Basic for Applications) code. This code can be copied, pasted, modified and uncommented to read any single Dictionary Item. Added SampleWriteSingleItem VBA (Visual Basic for Applications) code. This code can be copied, pasted, modified and uncommented to write to any single Dictionary Item. Added VBA code that Auto-Scales the charts for any size well. This allows for appropriate white space around the chart that is not too small or too large. Moved the Language translation code from the scattered places in the VBA code to its own Language worksheet that now allows for easy addition of more languages simply by adding a new column. Removed the dependence on the UNICO.ModbusOPCServer to allow for the use of most widely available OPC servers. The Device Control in the Toolbar is now user definable. Use of another server, other than the one provided, will support modem data transmission. Note: OPC Server must support Array(Vector) reads for the retrieval of the chart arrays. Added option to reset all meters after retrieval of the report. This resets the Cumulative Statistics Section. Added more comments to the VBA code to better identify the purpose of the code.

New and Improved Features in Revision 002 Added pump intake pressure. Added pump discharge pressure. Added motor rms limit. Added fill load trigger. Completed Spanish Translations.

New and Improved Features in Revision 003 Full 4-Page report for Revision 100. Three page report for Revision 014. Full functionality independent of DSP (40MHz vs. 100Mhz) module when using 805164.014 or 805541.100 SRP Software. No internal scaling required. All values are read as 32 bit values. (16 bit reads are NOT implemented) Alarm and Warning indication for running status for easy identification of stopped wells. Exports DYN files. Exports WPR (Well Production Report) files for easier transport/storage of the collected data. The WPR file can be used to import data into existing database applications. Imports WPR files.

New and Improved Features in Revision 004 Full 4-Page report for Revision 100 and 102. Three page report for Revision 014. Fully backward compatible for 014, 100 and 102. Added applicable new parameters from revision 102. Unico SRP Application

Well Production Report Revision Notes 18

9.1.5 o o o o

9.1.6 o

9.1.7 o o o o

9.1.8 o o o o o o o

9.1.9 o o

o o o o

New and Improved Features in Revision 005 Installation now uses an installer. Added the new features of 805541 Revision 103,105 and 105 to the Report. Added full Spanish Language support including the Toolbar User Interface. Added capability for the WPR Generator to become a WPR Reader if no OPC Server is installed.

New and Improved Features in Revision 006 Repaired several data items pointing to an incorrect value.

New and Improved Features in Revision 007 Repaired one data item pointing to an incorrect value. Added Gauged items to Page 1. Moved Reference Input Chart to Page 5. This page will not print when using the Print Report Button. Added Valve Check Test Chart to Page 2. This data is stored as of SRP Rev. 107.

New and Improved Features in Revision 008 Added support for LRP, CRP, RPC. Added support for SRP R200+. Reference Input Chart will now print when using the Print Report Button. Added XY Torque Chart. Improve Chart Legends. Y(t) charts x-axis labels are now Rod Position in inches. Improved y-axis label scaling.

New and Improved Features in Revision 009 Added page numbering in footer. Fixed PDF printing. Report will print properly using any method o Use the Print Button in the WPR TOOLBAR. The entire document will be printed to the default printer. o Use the pull-down menu: File:Print...  Choose Adobe PDF as the printer.  Select Entire workbook radio button  Select OK.  Name the document and the PDF will be created. o Use the Ctrl+P shortcut.  Choose adobe PDF as the printer.  Select Entire workbook radio button  Select OK.  Name the document and the PDF will be created. o Use the pull-down menu: Adobe PDF:Print  Ensure that Convert Entire Workbook is checked.  Select Convert to Adobe PDF  Choose Yes to save  Choose to proceed without tags.  Name the document and the PDF will be created. On Page #2, if a Valve Check Test has not been performed no data will be plotted in the Valve Check Test Chart. On Page #3, the entire Legend for the Measured and Predicted DynaCards Chart now prints. On Page #4, fixed the border. On Page 4, fixed rod makeup display for older software for backward compatibility.

Unico SRP Application

Well Production Report Revision Notes 19

o o

9.1.10 o o

9.1.11 o o

9.1.12 o o o o

9.1.13 o

9.1.14 o o o o

On all pages, improved the Well Identification title area. Changed the default file name for exported WPR files. o customer_well identification_yyyymmdd_hhmm.wpr.

New and Improved Features in Revision 010 Improved report generation to eliminate the report hanging-up at Processing 100% for long periods of time before finally finishing the report. Eliminated non-applicable data from the RPC-Hydraulic Report.

New and Improved Features in Revision 011 Fixed issue with report crashing after Office 2003 Update KB973475 is installed. Fixed bug with report crashing when importing WPR files from SRP R107.

New and Improved Features in Revision 012 Improved error checking and messaging to avoid run-time errors. Added support for Binary Report Data (BRD) files. Added Stored and Fault Cards page. Visible only when importing BRD data. Added support for more Software Applications.

New and Improved Features in Revision 013 Added support for more Software Applications x10 o SRP System 805541 o CRP® System 806018 o LRP® System 805661 o RPC 806044 o ICI HYD RPC 806311 o HYD RPC 806343 o NOV HYD RPC 806310

x27 806427 806433 806434 806435 806436 806437 806438

New and Improved Features in Revision 014 Added navigation buttons. Improved Feature List on Page 1. Added more error checking. Various bug fixes.

Unico SRP Application

Well Production Report Revision Notes 20

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Unico SRP Application

Well Production Report Revision Notes 21