777D To E Upgrade - Marketing Bulletin
August 1, 2022 | Author: Anonymous | Category: N/A
Short Description
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Description
MONTH 2009 JULY 2018
DEALER INTERNAL USE ONLY DEALER INTERNAL USE ONLY
PRODUCT SUPPORT MARKETING BULLETIN
Upg pgrades rades & Repowers po wers
Caterpi Ca terpillar llar Rebu Rebuild ild Upgrade pg rade 777D 77 7D Off-Highw Off-Highway ay Truck upg upgrade rade to a 777 777E E like machi ne ne
Overview
Caterpillar is pleased to announce the Caterpillar Ca terpillar Rebuild Upgrade (CRU) for the 777D to a 777E like mac machine. hine. A CRU iiss a partial machine rebuild that also incorporates technological advancements that were introduced in 777E off-highway off -highway trucks providing customers operational benefits. This upgrade prov provides ides many benefits including a fuel strategy that offers a potential 5% fuel savings, a modernized operator compartment, improved transmission shifting, Truck Production Management System (TPMS) and extended service intervals.
FOR DEALER SALES AND MARKETI MARKETING NG
Media Number PEJJ0246
©2018 Caterpillar
PRODUCT SUPPORT MARKETING BULLETIN | PAGE 2
Appl Ap pl ic able abl e Machin Mach in es Sales Sa les Model
Serial Number Prefix
777D
3PR, AGC, FKR
Marketing Ma rketing Strategy Strategy Featur e Featur Cat C32 Engin Engin e replacin g 3508B 3508B
Custom er Benefit
Potential fuel economy improvement of 5% Service intervals extended from 250 to 500 hours US EPA Tier 2 emissions equivalent Benefits of C32 engine at next rebuild: 76 fewer man hours and 42% less parts cost required for overhaul compared to the 3508 with similar durability
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Reduction of owning and operating cost
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Fuel Saving Saving Strategy Engine Idle Shutdown
Meeting emissions compliance and improving green image
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The machine shuts down after 5 minutes of idling in park resulting in fuel savings Allows the truck to run at its most efficient engine rpm and gear, saving fuel Allows operator to choose instantly through a switch placed on the dashboard Engine power reduction of 10%
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Speed Limiting
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Economy Mode
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777E 777 E Facto Facto ry Assembl ed Cab
Redesigned interior with new dash, advisor display and redesigned center console
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Cat Comfort Series II Seat with full air suspension and four-point seat belt with shoulder harness Trainer Seat with lap belt Joy stick gearshift control with integrated parking brake control
Operator station designed to enhance operator safety, visibility, comfort, and machine monitoring Improves operator ergonomics
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Easier to train new employees Park brake for slope holding capability can be engaged directly from the gear shift lever
77 777E 7E Electronic Electronic Architectur e and Technology Technology
Upgraded machine electronics Latest Product Link technology All new electrical harnesses and sensors
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Enables the latest electronic features and machine monitoring monitoring
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Electronic Clutch Pressure Control (E (ECP CPC) C) Transmis Transmis sion
Provides smoother shifts, reduced clutch wear and longer component life when compared to earlier Individual Clutch Modulation (ICM) transmissions
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FOR DEALER SALES AND MARKETING
Smoother ride for the operator Lower owning and operating costs
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Media Number PEJJ0246
©2018 Caterpillar
PRODUCT SUPPORT MARKETING BULLETIN | PAGE 3
Auto Au to mat ic Retardi Retar di ng Cont ro l
Controls braking on grade electronically electronic ally maintaining constant engine speed, lower fuel burn, and better control
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Lower owning and operating costs Assisted machine control for the operator
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TPMS TP MS with Red/Green Red/Green Lig hts
Uses strut pressure sensors and on-board computing to indicate overloading / under loading Works independent of material and loading tool type for versatility 2nd Gear Reweigh feature improves load accuracy Prevents premature wear by reporting on overloading 2400 Cycles Memory
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Measures truck fill capacity utilizing green and red indicator lights placed on either side of the machine. Increases productivity by optimizing the target load capacity Maximizes haul cycles while minimizing fuel and operating costs LED lights: Green: continue loading Flashing Red: 1 more load Red: loaded •
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LED Lights – Front and Back -Up
Brighter when compared to halogen bulbs
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Longer Life (40,000 hrs vs 1000 hrs for halogen)
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Jobsite safety: Better visibility for truck operators and to other machines on the site. Eliminates downtime associated with bulb changes.
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Product Link and VIMS
Product Link PLE631/641 VIMS will be supported standard on this upgrade
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Visibility Visibilit y to standard asset tracking, health and utilization information Cellular or satellite communicati communication on options Cat Data Link integration Trending and histograms for monitoring monitori ng machine health
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Rear Re ar Strut Inversion Kit
Reduce premature wear on rear struts
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Lower maintenance costs and downtime
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Target Ta rget Customers
Owners of 777D Off-Highway Trucks who are looking for fo r 777E features such as improvements in fuel economy, an improved operator ope rator environment, latest machine technology for monitoring and machine health, VIMS, Automatic Retarding Control (ARC) as well as Truck Truck Production Management Sys System. tem. This is an alternativ alternative e to a traditional machine rebuild for a do it for me or do it with me customer. Sales Support FAQs What does this CR CRU U kit con tain?
This CRU kit contains all the necessary components to upgrade a 777D to 777E features.
FOR DEALER SALES AND MARKETING
Media Number PEJJ0246
©2018 Caterpillar
PRODUCT SUPPORT MARKETING BULLETIN | PAGE 4
What the CRU kit contains: C32 engine, Factory assembled cab, parts to upgrade the
transmission to ECPC controls, engine installation and cooling components required to accommodate the C32 engine, all new n ew electrical harnesses and sensors, rear strut inversion kit, Product Link PLE631/641, LED headlights he adlights and back up lights, VIMS, TPMS, ARC and all the frame mounting hardware for the new routings. What the CRU CRU kit does not contain: All other components that are not required to
provide the 777E functionality. functionality. For example, low lower er powertrain rebuild or repl replacement. acement. If the desire is to have a like new machine when the truck is upgraded then this kit will need to be combined with rebuild, Reman or replacement components on all parts not in scope of this kit. This kit structure provides the customer flexibility on when and how they would like to rebuild other major components on the machine. What all all do I need need to purch ase to compl ete the upgrade?
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Media Number PEJJ0246
©2018 Caterpillar
PRODUCT SUPPORT MARKETING BULLETIN | PAGE 5
Paper Ki t: 562-2552 562-2552 Part Number Part Number Standard Parts
Kit/Pa Kit/Part rt Descript Descript ion
20R-7462
Engine
561-7881* 561-8178 561-9788* 561-8195 561-9407 561-8152 561-8747 562-0948* 561-9267 562-2727* 562-2543 563-7272 563-7273 563-7274 561-8215 030-0060 3T-9398 6P-8789 148-1507 511-6914 249-7070 337-5510
Exhaust Group – Torque Converter Converter Case Group – Transmission LED and Reverse Alarm Product Link Mounting Group Cab Light Fabrication Machine Integration Lubricant Group Lines Group Frame Hardware Cab Transmission Transmiss ion Case Transfer Case Payload Bearing-Cup Shim Pack Shim Pack Rotor-Sensor Rear Suspension Cylinder Valve Group Valve Group
Pick Dry or Web Brakes
561-9372* 561-9759*
Dry Brake Wet Brake
Optional Parts
561-8171*
Service Center (Wiggins)
561-8646* Control Arrangement Brake (TCS Upgrade) 561-9777 Control Arrangement Brake (TCS D2E) *Hose assemblies are ordered separately, see table below Hose Assemblies Descri Descri ption
Group
5618171 5618171 5618171 5618171 5618171 5617881 5618646
Service Service Service Service Service
Quantity Quantity
Hose Assembly
1 1 1 1 1 1
4606679 4688920 4688927 4688928 5041819 7D6282
1
1511253
Center (Wiggins) Center (Wiggins) Center (Wiggins) Center (Wiggins) Center (Wiggins) Exhaust
Control Arrangement Brake (TCS Upgrade)
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Media Number PEJJ0246
©2018 Caterpillar
PRODUCT SUPPORT MARKETING BULLETIN | PAGE 6
Hose Assemblies Descri Descri ption
Group
5618646 5618646 5618646 5618646 5619372 5619372 5619372 5619372 5619372 5619372 5619372 5619372 5619372
Control Control Control Control
Quantity Quantity
Hose Assembly
1 1 1 1 1 2 1 2 1 1 1 1 1
8X1820 8X1822 8X1824 8X7436 1U2876 4D6243 6J7926 8D4973 1844648 4606630 4637159 4637161 4881902
Arrangement Brake (TCS Upgrade) Arrangement Brake (TCS Upgrade) Arrangement Brake (TCS Upgrade) Arrangement Brake (TCS Upgrade) Dry Brake Dry Brake Dry Brake Dry Brake Dry Brake Dry Brake Dry Brake Dry Brake Dry Brake
5619372 5619372 5619372 5619372 5619372 5619759 5619759 5619759 5619759 5619759 5619759
Dry Brake Dry Brake Dry Brake Dry Brake Dry Brake Wet Brake Wet Brake Wet Brake Wet Brake Wet Brake Wet Brake
1 1 1 1 1 1 1 1 1 4 1
4881903 5119763 5119764 5119765 5130925 6J7926 1844648 1U2876 4D6243 8D4973 4606630
5619759 5619759 5619759 5619759 5619759 5619759 5619759 5619759 5620948 5620948 5620948 5619788 5619788
Wet Brake Wet Brake Wet Brake Wet Brake Wet Brake Wet Brake Wet Brake Wet Brake Machine Integration Machine Integration Machine Integration Case Group – Transmission Case Group – Transmission
1 1 1 1 1 1 1 1 1 1 1 3 4
4637159 4637161 4881902 4881903 5119764 5119765 5122791 4S6667 3272533 4606735 4794452 2497060 2497061
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Media Number PEJJ0246
©2018 Caterpillar
PRODUCT SUPPORT MARKETING BULLETIN | PAGE 7
Group
5619788 5622727 5622727 5622727 5622727 5622727 5622727 5622727 5622727 5622727 5622727 5622727 5622727
Hose Assemblies Descri Descri ption Case Group – Transmission
Quantity Quantity
Hose Assembly
2497063 4606594 4606595 4606596 4606628 4606629 4688896 4688904 4688903 4606586 4606587 4606590 4606682
Lines Lines Lines Lines Lines Lines Lines Lines Lines Lines Lines Lines
Group Group Group Group Group Group Group Group Group Group Group Group
2 1 1 1 1 1 1 1 1 1 1 1 1
5622727 5622727 5622727 5622727 5622727 5622727 5622727 5622727 5622727 5622727 5622727
Lines Lines Lines Lines Lines Lines Lines Lines Lines Lines Lines
Group Group Group Group Group Group Group Group Group Group Group
1 1 1 1 1 1 1 1 1 1 1
5215515 4606616 4606617 4606618 4606619 4606647 4606648 4881904 4881905 4881906 4881907
5622727 5622727 5622727 5622727 5622727 5622727 5622727 5622727 5622727 5622727 5622727 5622727 5622727
Lines Lines Lines Lines Lines Lines Lines Lines Lines Lines Lines Lines Lines
Group Group Group Group Group Group Group Group Group Group Group Group Group
1 1 1 1 2 1 1 1 1 1 1 1 1
4881908 4881909 4881910 4881911 8W0958 8W9803 4509713 4509714 4606638 4606639 4606640 4606641 4606649
FOR DEALER SALES AND MARKETING
Media Number PEJJ0246
©2018 Caterpillar
PRODUCT SUPPORT MARKETING BULLETIN | PAGE 8
Group
Hose Assemblies Descri Descri ption
Quantity Quantity
Hose Assembly
5622727 5622727 5622727 5622727 5622727 5622727 5622727 5622727 5622727 5622727 5622727 5622727 5622727
Lines Lines Lines Lines Lines Lines Lines Lines Lines Lines Lines Lines Lines
Group Group Group Group Group Group Group Group Group Group Group Group Group
1 1 1 1 1 1 1 1 1 1 1 1 1
4606667 1715879 1715880 1728835 1729381 1730904 2307698 4606672 4606673 4606674 4606675 4606676 5000710
5622727 5622727
Lines Group Lines Group
1 1
5000711 5041818
What are are the estimated estimated labor hours ?
For just the D to E upgrade, which includes the engine repower, cab upgrade and related modification it takes 500 – 600 hours. Why would I choose a 777D to E upgrade vs. a traditional repower or CCR?
If properly maintained, a Caterpillar 777D can be rebuilt multiple times and has a useful life well beyond 40,000 hours. The 777D to E rebuild upgrade kit allows allows a customer to capitalize on the extended useful life of a Caterpillar truck by offering the conversion to new technology, conveniences, and attachments. attachments. The kit provides tthe he latest fuel savi saving ng technologies, operator conveniences and advanced attachments that help improve productivity and efficiency. Is softw are required? required?
Yes - See sspecial pecial instructions for software part number
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Why do I need to register m y Caterpill Caterpill ar Rebuil Rebuil d Upgrade?
To receive a new Pin Plate for the machine So the right iinformation nformation can be in the system for future maint maintenance enance
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FOR DEALER SALES AND MARKETING
Media Number PEJJ0246
©2018 Caterpillar
PRODUCT SUPPORT MARKETING BULLETIN | PAGE 9
How do I register my Caterpillar Caterpillar Rebuild Upgrade? Upgrade? Caterpillar Rebuild Upgrade Enrollment Request: https://feb.cat.com/forms/landing/org/app/de1bb956-5045-4e23-891cde770fbe3d51/launch/index.html?form=F_Form1 •
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Caterpillar Rebuild Upgrade Delivery Notice: https://feb.cat.com/forms/landing/org/app/2833c0d6-22db-456f-8cd1b4b926b9f995/launch/index.html?form=F_Form1
Support Information
Upgrades & Enhancements Website: https://dealer.cat.com/en/ps/repair-options/upgrades-retrofits.html Data Sheet: PEHJ0246 Special Instruction: M0089230
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Warranty
Standard Parts Warranty Contact Information Global Dealer Solutions Network
Parts Technical Support Team Toll Free - Nort North h Ameri America: ca: 1-877-228-2420 International: +1-309-266-4421 Electronic Requests: Send via Microsoft Customer Relationship Management (MSCRM) For access and tutorial information: https://gdsn.cat.com/msc https://gdsn.cat.com/mscrm rm
CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow” and the ”Power Edge” trade dress, as well as corporate and pro duct identity used herein, are
trademarks of Caterpillar and may not be used without permission. The information contained herein is intended for circulation ci rculation only to Caterpillar and dealer employees whose duties require knowledge of such reports and is intended exclusively for their information and training. Any reproduction of this release without the foregoing explanation is prohibited. This IRM can be v iewed and downloaded electronically from the Internet. Please refer to your marketing organization specific site for access to the Global Sales Library which contains all of the active IRMs and product support communication materials. © 2018 Caterpillar Inc. Inc. All Rights Reserved
FOR DEALER SALES AND MARKETING
Media Number PEJJ0246
©2018 Caterpillar
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