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CLIENT : RELIANCE INDUSTRIES LTD.
EQUIPMENT DESIGN
PROJECT : IDC & UTILTIY BLCOK
ENGINEERS
DOCUMENT NUMBER MH-IDMHMUMB001-E-SP-004 SHEET NO.
TECHNICAL SPECIFICATIONS-CUMDATA SHEETS FOR 6.6 KV SWITCHGEAR
REVISION NO. ISSUED FOR PREPD.BY/DATE CHKD. BY/DATE APPD. BY/ DATE
R0 REVIEW APPROVAL AP : 06/11/07 PSL : 06/11/07
/
1 OF 23
SPECIFICATIONS CUM DATA SHEETS FOR EQUIPMENT DESIGN ENGINEERS
6.6 KV SWITCHGEAR CLIENT : RELIANCE INDUSTRIES LTD.
DOCUMENT NUMBER MH-IDMHMUMB001-E-SP-004 SHEET NO.
2 OF 23
1 SCOPE...................................................................................................................................................................................3 2 SYSTEM PARTICULARS..................................................................................................................................................3 3 AMBIENT CONDITIONS ................................................................................................................................................3 4 APPLICABLE STANDARDS.............................................................................................................................................4 5 CONSTRUCTIONAL FEATURES....................................................................................................................................5 6 BUSBARS
........................................................................................................................................................................7
7 CIRCUIT BREAKERS.......................................................................................................................................................8 8 PROTECTIVE RELAYS ....................................................................................................................................................9 9 CTS AND PTS ..................................................................................................................................................................12 10 INDICATING TYPE TEMPERATURE SCANNER....................................................................................................12 11 METERS...........................................................................................................................................................................13 12 CONTROL AND SELECTOR SWITCHES ................................................................................................................13 13 INDICATING LAMPS.....................................................................................................................................................14 14 PUSH BUTTONS.............................................................................................................................................................14 15 EARTH BUS & EARTHING..........................................................................................................................................14 16 LABELS & NAME PLATES..........................................................................................................................................14 17 CONTROL WIRING.......................................................................................................................................................15 18 TERMINAL BLOCK.......................................................................................................................................................15 19 WINDOW TYPE FACIA ANNUNCIATORS ...............................................................................................................16 20 TESTS AND TEST REPORTS.......................................................................................................................................17 21 QUALITY ASSURANCE PLAN ...................................................................................................................................17 22 REFERENCE DRAWING ATTACHED........................................................................................................................17 23 DRAWINGS AND DOCUMENTS SCHEDULE .........................................................................................................18 24 BILL OF MATERIALS...................................................................................................................................................19
SPECIFICATIONS CUM DATA SHEETS FOR EQUIPMENT DESIGN ENGINEERS
1
6.6 KV SWITCHGEAR CLIENT : RELIANCE INDUSTRIES LTD.
DOCUMENT NUMBER MH-IDMHMUMB001-E-SP-004 SHEET NO.
3 OF 23
SCOPE
This specification cover the design, material construction features, manufacture, inspection and testing at the vendor's/his sub-vendor's works, delivery to site and performance testing of metal clad switchgear rated 6.6 kV.
2
3
SYSTEM PARTICULARS 1.0 2.0 3.0 4.0 5.0
Rated voltage No of phases and wires Rated Frequency Voltage Variation Frequency Variation
: : : : :
6.6KV 3 phase. 3 wire 50Hz +/- 10% +/- 3%
6.0
Combined voltage and frequency variation
:
+/- 10%
7.0
6.6 kV System neutral earthing
:
Through
8.0 9.0
6.6 kV System fault level Short time withstand capacity
: :
Resistor (Effectively Unearthed) 250 MVA at 6.6KV 21.87 KA r.m.s for 1.0 sec
Neutral
AMBIENT CONDITIONS
3.1
Altitude Ambient Temperature
Less than 1000 M. above Mean Sea Level 400 C (Indoor)
Grounding
SPECIFICATIONS CUM DATA SHEETS FOR EQUIPMENT DESIGN ENGINEERS
4
6.6 KV SWITCHGEAR CLIENT : RELIANCE INDUSTRIES LTD.
DOCUMENT NUMBER MH-IDMHMUMB001-E-SP-004 SHEET NO.
4 OF 23
APPLICABLE STANDARDS
The switchgear and its components shall conform to the latest applicable standards specified below. In case of conflict between standards and this specification, this specification shall govern.
Circuit Breakers
Title
Code No. IS 13118 / BS 5311 / IEC 56, 694
Metal Enclosed switchgear Current Transformers Voltage Transformers Arrangement for Switchgear
IS IS IS IS
Busbars,
Main
3427 / BSEN60298 / IEC298 2705 / BS 7626 3156/BS 7625/IEC 186 5578, 11353
Connections and Auxiliary wiring Busbar Support insulators Degree of Protection
IS 2544 / BS 3297 / IEC 273 IS 13947 (Part 1) / IEC 947-1 / BSEN
Electrical Relays for Power system protection
60529 IS 3231, 3842 / BS 142 /
Electrical Indicating Instruments High Voltage Fuses AC Electricity Meters Specification for copper rods and bars for electrical
IEC 255 IS 1248 / BS 89 / IEC 51 IS 9385 / BS 2692 / IEC 282 IS 722, 8530 / BS 5685 / IEC 145, 211 IS 613
purposes Code of practice for phosphating iron and steel Alternating current Switches for voltages above 1000
IS 6005 / BS 3189 IS 9920 / IEC 129, 265 & 298
V Toggle switches Code of practice for selection, installation and
IS 3452 / BS 3676 IS 10118
maintenance of switchgear and control gear Control switches
IS6875/BSEN 60947/IEC 947
SPECIFICATIONS CUM DATA SHEETS FOR EQUIPMENT DESIGN
6.6 KV SWITCHGEAR CLIENT : RELIANCE INDUSTRIES LTD.
ENGINEERS
5
DOCUMENT NUMBER MH-IDMHMUMB001-E-SP-004 SHEET NO.
5 OF 23
CONSTRUCTIONAL FEATURES
Sr.
Description
Requirement
Bidder’s
5.1
Switchgear Construction
Compartmentalized
5.2 5.3 5.4 5.5 5.5.1
Installation Degree of protection Sheet steel Sheet steel thickness Base frame / channel
5.5.2
Load bearing members
2mm
5.5.3
Internal partitions, doors
1.6mm
5.6 5.7
etc Type of assembly Surface treatment
Bolted 7 tank for removal of rust, scale, oil, grease & dirt
Confirmation Floor
mounting,
free-
standing, dust and vermin-proof Indoor IP 4X CRCA 3mm
by pickling followed by phosphating followed by 2 coats of zinc rich primer Powder Coated Epoxy with paint shade RAL 7032 60 micron
5.8 5.9
Surface finish Minimum thickness
5.10 5.11 5.12
powder coating Cable entry Gland Plate Version – Fixed or draw
Bottom 3 mm thick undrilled Draw out
5.13
out Panel accessories
Space heater with thermostat + MCB, cubicle
5.14
Provision
5.15
extension Safety Interlocks
5.15.1
for
of
future
lamp controlled by a switch, socket outlet Required for extension on both sides Required with following interlocks Compartment door of a breaker shall not open unless the associated breaker is in open position.
SPECIFICATIONS CUM DATA SHEETS FOR EQUIPMENT DESIGN
6.6 KV SWITCHGEAR CLIENT : RELIANCE INDUSTRIES LTD.
ENGINEERS Sr.
Description
DOCUMENT NUMBER MH-IDMHMUMB001-E-SP-004 SHEET NO.
Requirement
6 OF 23
Bidder’s Confirmation
Caution name plate, 'Caution Live Terminals'
5.15.2
shall be provided at all points where the terminals are likely to remain live and isolation is possible only at remote end. Safety interlocks to prevent the circuit breaker
5.15.3
from being racked In / racked Out of ‘Service’ position when the breaker is closed. Before racking In/Out, the breaker should Trip first. Interlock to prevent the circuit breaker in
5.15.4
Test/Isolated position from being racked in to ‘Service’ position with compartment door open. Circuit breaker cubicles shall be provided with
5.15.5
safety shutters operated automatically by the movement of the circuit breaker carriage to cover the exposed live parts when the breaker is withdrawn. Interlock to prevent the breaker from Closing
5.15.6
unless the control circuit is complete through isolating contacts. Breaker carriage should be earthed before
5.15.7
racking in service position. While racking out, the earthing shall be disconnected last after
5.16
Measures
for
prevent
spread of arc over bus
breaker is racked out. Required Bidder to illustrate the arrangement offered.
bar from one panel to
5.17
other panel Segregation
between
Required
5.18
control and power cabling Pressure relief
Required
arrangement in case of
Bidder to illustrate the arrangement offered.
built up pressure due to fault inside the panel
SPECIFICATIONS CUM DATA SHEETS FOR EQUIPMENT DESIGN
6.6 KV SWITCHGEAR CLIENT : RELIANCE INDUSTRIES LTD.
ENGINEERS
6
DOCUMENT NUMBER MH-IDMHMUMB001-E-SP-004 SHEET NO.
7 OF 23
BUSBARS
Sr.
Description
Requirement
Bidder’s
6.1 6.2 6.3 6.4
Material Continuous current rating For Main Switchgear Cross Sectional Area
Electrolytic Aluminium
6.5 6.6
mm² Shape and size mm Short time withstand
* 21.87 kA r.m.s for 1.0
6.7
capability Dynamic
55.77 kA peak
6.8
capability Insulation for bus bars
6.9 6.10 6.11
Bus bars Configuration Bus bar Location Insulation level for the
6.12
switchgear Power
6.13
withstand Impulse
6.14
withstand Bus bar temperature rise
Final temperature of 850C for bus bars and
while
900C for joints with an ambient of 400C
Confirmation
withstand
frequency voltage
carrying
rated
1250A *
sec
Raychem’s heat shrinkable bus bar insulation (fully insulated) As per IS 375 Top of the panel
22 kV rms 60 kV peak
6.15
current Bus bar
6.16 6.17 6.18 6.19
Insulator Material Voltage Class Basic insulation level kV Minimum Creepage
supports are not acceptable) * * * * (Not less than 25 mm/KV)
6.20
distance mm Earth bus material and
50x6 AL
size
Supports
SMC, DMC or cast resin . (Hylam / Bakelite
*
*
SPECIFICATIONS CUM DATA SHEETS FOR EQUIPMENT DESIGN
6.6 KV SWITCHGEAR CLIENT : RELIANCE INDUSTRIES LTD.
ENGINEERS
7 Sr.
DOCUMENT NUMBER MH-IDMHMUMB001-E-SP-004 SHEET NO.
CIRCUIT BREAKERS Requirement Vacuum Refer S.L.D. enclosed 3 Draw – out Motorised
7.6.1
Description Type of circuit breakers Rated (Name plate) Current No. of poles Execution Mechanism Control Supply Voltage Spring charging Motor
7.6.2
Closing and tripping coil
110V DC
7.7
CB mechanical indications
`ON’, `OFF’, “Service”, “Test”, “Isolated”,
7.8
(flags) CB operation facility
“Spring charged” a) Emergency
7.1 7.2 7.3 7.4 7.5 7.6
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Bidder’s Confirmation
240V AC
mechanical
Trip
available on the door, mechanical Close for testing (shrouded type) b)
Manual charging facility of CB
operation spring 4 NO + 4 NC for purchaser’s use, wired to
7.9
Spare Auxiliary contacts
7.10 7.10.1
Minimum clear space at Front for breaker withdrawal
*
7.10.2
Rear
*
7.11
Requirement
7.11.1
suppressor Type
Gapless, Zinc Oxide
7.11.2
Class
Rotating Machine class
terminal block
of
surge
Required for switching of motors by VCBs
EQUIPMENT DESIGN
CLIENT : RELIANCE INDUSTRIES LTD.
ENGINEERS
8 A] Sr.
8.1
PROJECT : IDC & UTILTIY BLCOK
SHEET NO.
9 OF 23
PROTECTIVE RELAYS GENERAL Description Type
Requirement Numerical for
Bidder’s Confirmation main
protective
relays,
8.2 8.3 8.4
DOCUMENT NUMBER MH-IDMHMUMB001-E-SP-004
Supply Voltage Rated Current Protection Functions
Electromagnetic for auxiliary relays 110V DC 1A As per S.L.D. Drawing no: RIIDMHMUMB001-E-DN-003 and Bill
8.5
No. of output contacts
of Materials enclosed As required. Self reset for all relays
8.6
Operation indicator
except for Master-trip relays. Required. LED display for each function for numerical relays. Hand reset flag indicator for auxiliary relays
SPECIFICATIONS CUM DATA SHEETS FOR EQUIPMENT DESIGN ENGINEERS
6.6 KV SWITCHGEAR CLIENT : RELIANCE INDUSTRIES LTD.
B]
SPECIFIC REQUIREMENTS
1.
NEMA Type Designation
2.
3.
4.
SHEET NO.
10 OF 23
94
Function
Anti-pumping
Type
Self reset
No. of contacts
As required for control scheme
NEMA Type Designation
DOCUMENT NUMBER MH-IDMHMUMB001-E-SP-004
95
Function
Trip Circuit Supervision in breaker On/OFF conditions
No. of contacts
As required, to initiate Trip Circuit Unhealthy alarm
NEMA Type Designation
86
Function
High speed Trip and Lock Out
No. of contacts
As required. Hand reset type.
Operating time
less than 20 ms.
NEMA Type Designation
51
Function
3 Pole IDMT non-directional over-current elements
Characteristics
Normal Inverse/Very Inverse/Extremely Inverse- site selectable
Setting Range - Current - Time multiplier
5.
NEMA Type Designation Function
50-200% of rated current 0-1 sec.
51N 1 Pole IDMT non-directional earth fault element, for use in residual circuit of CTs
Characteristics
Normal Inverse/Very Inverse/Extremely Inverse- site selectable
Setting Range - Current - Time Multiplier
20-80% of rated current 0-1 sec.
SPECIFICATIONS CUM DATA SHEETS FOR EQUIPMENT DESIGN ENGINEERS
6.
6.6 KV SWITCHGEAR CLIENT : RELIANCE INDUSTRIES LTD.
NEMA Type Designation Function
DOCUMENT NUMBER MH-IDMHMUMB001-E-SP-004 SHEET NO.
11 OF 23
51G 1 Pole IDMT non-directional earth fault element for use in transformer neutral grounding circuit
Characteristics
Normal Inverse/Very Inverse/Extremely Inverse- site selectable
Setting Range - Current - Time Multiplier 7.
NEMA Type Designation Function
20-80% of rated current 0-1 sec. 64R The relay shall be high impedance, circulating current type, stabilized against external faults. Over-voltage limiting devices shall be provided as required. The relay shall be used for Restricted Earth Fault protection.
Operating time Stability
Less than 20 ms. Stable against external faults
Setting Range - Current 8.
NEMA Type Designation
10-40% of rated current -
Function
Comprehensive Motor Protection
Protections
- Thermal Replica type Overload (49) - Instantaneous Overcurrent for protection against short circuit (50) - Stalled Rotor protection (50 + 2) - Negative Phase Sequence Overcurrent / Protection against single phasing - Earth fault Protection.
SPECIFICATIONS CUM DATA SHEETS FOR EQUIPMENT DESIGN ENGINEERS
9
6.6 KV SWITCHGEAR CLIENT : RELIANCE INDUSTRIES LTD.
DOCUMENT NUMBER MH-IDMHMUMB001-E-SP-004 SHEET NO.
12 OF 23
CTS and PTS
Sr.
Description Construction Ratio
Requirement Cast resin As per S.L.D.
Rated VA burden
RI-IDMHMUMB001-E-DN-
9.3 9.4
Accuracy Class Short time rating Version
003 21.87 kA r.m.s for 1.0 sec Bar primary / window type as
9.5
CT shorting, earthing and testing
per manufacturer’s standard Required
9.6
facility Execution for VTs
Single phase, draw-out type,
9.1 9.2
Bidder’s Confirmation Drawing no:
mounted on a withdrawable
9.7
Overvoltage factor for VTs
trolley Suitable
9.8
Primary (MV) side protection for
Neutral system HRC fuse
9.9
VTs Secondary (LV) side protection for
MCB
for
Unearthed
VTs
10 INDICATING TYPE TEMPERATURE SCANNER Sr. 10.1
10.1
Description Type of Input No. of channels
Requirement Pt-100 RTDs 6 nos. winding RTD channels
10.2 10.3 10.4
Channel Group 1 Channel Group 2 Output contacts
2 nos. bearing RTD channels A & T Settable independent A & T Settable independent 1 no. potential-free for each of the above conditions
Bidder’s Confirmation
SPECIFICATIONS CUM DATA SHEETS FOR EQUIPMENT DESIGN ENGINEERS
6.6 KV SWITCHGEAR CLIENT : RELIANCE INDUSTRIES LTD.
DOCUMENT NUMBER MH-IDMHMUMB001-E-SP-004 SHEET NO.
13 OF 23
11 METERS Sr.
11.1
Description Range
Requirement Suitable for CTR & PTR as per S.L.D.
Drawing
no:
11.2
MULTI-FUNCTION
IDMHMUMB001-E-DN-003 Required with RS 485
11.2.1
METERS CTR and PTR
communication port As per S. L. D. enclosed
11.2.2
Functions required
Line
currents,
Line
Bidder’s Confirmation
RIserial
voltages,
Frequency, Power Factor, kW/ kVA/ kVAr,
kWH
with
M.D.
in
kW,
harmonic analysis
12 CONTROL and SELECTOR SWITCHES Sr.
12.1 12.2
Description ASS to select VSS to select
Requirement I(R), I(Y), I(B), OFF ( 4 Pos.) V(RY), V(YB), V(BR), OFF
12.3
Auto/Manual to select
(4 Pos.) Auto or Manual mode. Stay-
12.4
Local / Remote to select
put type Local or
12.5
Breaker Control switch
Stay-put type Trip - Neutral - Close, Spring
Remote
return to Neutral.
mode.
Bidder’s Confirmation
SPECIFICATIONS CUM DATA SHEETS FOR EQUIPMENT DESIGN ENGINEERS
6.6 KV SWITCHGEAR CLIENT : RELIANCE INDUSTRIES LTD.
DOCUMENT NUMBER MH-IDMHMUMB001-E-SP-004 SHEET NO.
14 OF 23
13 INDICATING LAMPS Sr.
13.1 13.2 13.3 13.4 13.5 13.6 13.7 13.8 13.9
Description Type Rated voltage Lens colours Red : C.B. “ON” Green : C.B. “OFF” White : “Trip Supply Supervision” Amber : Auto trip White : “Spring Charged” RYB : Phase Indication
Requirement Cluster LED As per control scheme
Bidder’s Confirmation
Bidder’s Confirmation
14 PUSH BUTTONS Sr.
14.1
Description Type
Requirement Spring return or
14.2
Contacts
type as required 1 NO + 1 NC minimum
stay put
15 EARTH BUS & EARTHING Sr.
15.1
Description Material and size
Requirement 50 x 6 mm.
Electrolytic
Bidder’s Confirmation
15.2
Location
Aluminium Bottom,
Continuous
throughout the length of the
15.3
Equipment earthing
switchboard Panel frame earthing, door earthing, meter cases, CT secondary earthing required as per standard engineering
15.4
Minimum wire size
practice 2.5 sq. mm. stranded copper, Green or Yellow–Green in colour
16 LABELS & NAME PLATES Sr.
16.1
Description Material
Requirement PVC or
Bidder’s Confirmation
16.2
Engraving
Aluminimum Black engraving on white
16.3
Size of the Label
background To suit application
16.4 16.5
Fixing Use
importance With self-tapping screws Main Panel, feeders and
Anodised
/
SPECIFICATIONS CUM DATA SHEETS FOR EQUIPMENT DESIGN
6.6 KV SWITCHGEAR CLIENT : RELIANCE INDUSTRIES LTD.
ENGINEERS Sr.
Description
DOCUMENT NUMBER MH-IDMHMUMB001-E-SP-004 SHEET NO.
15 OF 23
Requirement individual devices
Bidder’s Confirmation
Bidder’s Confirmation
17 CONTROL WIRING Sr.
17.1
Description Wiring spec.
Requirement 660V grade, PVC insulated
17.2
Size
super flexible copper wire 2.5 sq. mm. for CT circuit
17.3
Colour
1.5 sq. mm. for control circuit Black for AC circuits and
17.4
Termination
17.5
terminals / terminal blocks Ferruling
on
equipment
Grey for DC circuit With crimped type, tinned copper lugs Required with detachable
non
type
–
printed
ferrules
18 TERMINAL BLOCK Sr.
18.1 18.2
Description Control terminal size No. of spare control terminals
Requirement 2.5 sq. mm. minimum 10% minimum
Bidder’s Confirmation
SPECIFICATIONS CUM DATA SHEETS FOR EQUIPMENT DESIGN ENGINEERS
6.6 KV SWITCHGEAR CLIENT : RELIANCE INDUSTRIES LTD.
DOCUMENT NUMBER MH-IDMHMUMB001-E-SP-004 SHEET NO.
19 WINDOW TYPE FACIA ANNUNCIATORS Voltage Equipped with
110V DC ‘Sound Cancel’, ‘Acknowledge’ and
Provided with
‘Reset’ push buttons Two lamps connected in parallel on
Suitable for
each facia window Open to Alarm & Close to Alarm –site
selectable Designed for an operating sequence indicated below Alarm Condition Fault Contact Audible Alarm
Visual
Normal Abnormal Sound cancel
Open Closed Closed
or
Off On Off
Alarm Off Flashing Flashing
Acknowledge
Open Closed
or
Off
Steady on
Off Off Off Refer clause 24
Steady on Off Steady on
Open Back to Normal Open Reset Open Lamp Test Open Minimum alarm/annunciation required
*
16 OF 23
SPECIFICATIONS CUM DATA SHEETS FOR EQUIPMENT DESIGN ENGINEERS
6.6 KV SWITCHGEAR CLIENT : RELIANCE INDUSTRIES LTD.
DOCUMENT NUMBER MH-IDMHMUMB001-E-SP-004 SHEET NO.
17 OF 23
20 Tests and Test ReporTs Switchgear shall be fully tested in accordance with the relevant clauses of applicable standards. All components and devices shall be checked for correct operation before dispatch. Tests to be carried out at Manufacturer’s works shall be as mentioned below. For tests designated by symbol “A”:
the Bidder shall furnish valid test certificates.
For tests designated by symbol “B”: Test shall be carried out in presence of the Purchaser or Purchaser’s authorized representative. Sr. a b c d
Test Particulars Assembly inspection Operation test Temperature rise tests for main & auxiliary circuits Power frequency voltage tests on main & auxiliary
Type Test A A A
Routine Test B B B
e f
circuits Impulse voltage test Verification of making & breaking capacity of
A A
-
g h i
circuit breaker Short time current withstand test on main circuit Short time current test on earthing circuits Verification of mechanical endurance of circuit
A A A
-
j
breakers Operation
and
-
B
k
pneumatic devices (as applicable) Measurement of resistance of main circuit of
-
B
l
circuit breakers Verification of Wiring
-
B
tests
of
auxiliary
electrical
21 QUALITY ASSURANCE PLAN The vendor shall submit quality assurance plan for approval by the Purchaser.
22 REFERENCE DRAWING ATTACHED 6.6 KV SWITCHGEAR S.L.D.
: RI-IDMHMUMB001-E-DN-003
SPECIFICATIONS CUM DATA SHEETS FOR EQUIPMENT DESIGN ENGINEERS
DOCUMENT NUMBER MH-IDMHMUMB001-E-SP-004
6.6 KV SWITCHGEAR CLIENT : RELIANCE INDUSTRIES LTD.
SHEET NO.
18 OF 23
23 DRAWINGS AND DOCUMENTS SCHEDULE Documents shall comprise but not limited to the following: Required after Purchase Order Engineering Data
Require
For
No. of
As
d
approva
weeks
built
With
l Qty
No. of weeks
Qty
Bid-Qty 1 2 3
Outline dimension drawing Cross sections with part description Foundation drawings with static & dynamic
4 5 6
loading data Completed Data Sheets Bill of Materials for scope of Supply Performance Data /Curves:/Discharge
7
curves Installation / Operation / Maintenance
8 9 10 11 12
Manual Priced Spare List for 10 years service Terminal point schedule / drawing Control Schematic Diagram Description of Control Sequences Type test certificate for short circuit
13
withstand for panel Type test certificate for short circuit
14 15
breaking current of circuit breaker At the time of inspection Test Certificates for bought out items (Breaker, CT, PT, Meter, Relay)
2
4
2
6
6
2
4
2
6
6
2 2 2
4
2
6
6
3
With dispatch
6 6
6 6
6 6
At the time of
2 4 4
2 2
2 2
inspection
SPECIFICATIONS CUM DATA SHEETS FOR EQUIPMENT DESIGN
6.6 KV SWITCHGEAR CLIENT : RELIANCE INDUSTRIES LTD.
ENGINEERS
DOCUMENT NUMBER MH-IDMHMUMB001-E-SP-004 SHEET NO.
19 OF 23
24 BILL OF MATERIALS The switchgear shall have two bus sections with a bus sectionalizer between two bus sections. A]
BUS – A and BUS – B
Two bus sections each of rating 6.6 kV, 1250A, 21.87 kA (250MVA) for 1 second. B]
INCOMING FEEDERS
1]
2 nos. incomer feeders to receive power from 11/6.9 KV, 12.5 MVA transformers. One incomer
each on Bus-A and Bus-B. Each feeder shall comprise:
3 nos. Potential transformers 6600/√3 V / 110/√3 V, 25 VA, Cl. 1.0, cast resin type complete with 6.6 kV side HRC fuses. PT shall be draw-out type connected to Incoming line side
3 nos. Indicating lamps ‘R’, ‘Y’ and ‘B’ for phase indications
1 no. voltmeter 0-7.2 kV, PTR 6600/110V
1 no. Voltmeter selector switch
1nos. 6.6 kV, 1250A 21.87 kA electrically operated (motorized spring charged) Vacuum Circuit Breaker, complete with 240V AC operated spring charging motor and 110V DC operated closing and tripping coils with adequate nos. of auxiliary NO and NC contacts wired up to terminal block.
1 no. Anti-pumping relay / contactor for above
1 no. Trip Circuit supervision relay as per spec. above
1 no. Breaker control switch, Trip-Neutral-Close
1 no. Local / Remote selector switch, stay put type
3 nos. Indicating Lamps for CB status ‘R’, ‘G’, ‘A’ for CB ON, OFF, TRIP
2 nos. Indicating Lamps ‘Red’ & ‘White’ for CB in Service indication and spring charged indication respectively.
1 no. High speed tripping relay, with 3 NO + 1 NC hand reset contacts, hand reset flag indicator.
3 : Current transformers 1250 / 1-1-1-1 A, cast resin type Core 1 – 7.5 VA, Cl. 1.0 for metering Core 2 – 15 VA, Cl. 5P10 for O/C + E/F protections Core 3 – Cl. PS for Transformer REF protection Core 4 – Cl. PS for Transformer differential protection
SPECIFICATIONS CUM DATA SHEETS FOR EQUIPMENT DESIGN
6.6 KV SWITCHGEAR CLIENT : RELIANCE INDUSTRIES LTD.
ENGINEERS
DOCUMENT NUMBER MH-IDMHMUMB001-E-SP-004 SHEET NO.
20 OF 23
1 no. Microprocessor based Digital Multi-function meter (Load Manager) as per spec. above
1 no. Protective relay, numerical type providing following functions - 3 Pole IDMT non-directional over-current elements (51) with current setting range of 50-200%, Normal Inverse characteristic. - 1 Pole IDMT non-directional earth fault element with current setting range of 20-80% for use in residual circuit of CTs (51N) - 1 Pole IDMT non-directional earth fault element with current setting range of 20-80% for use in transformer neutral grounding circuit. (51G) With LED operation indicators and self reset contacts and as per spec. above
1 no. Protective relay, numerical type, for REF protection of 11/6.9 kV transformer (64R). The relay shall be high impedance, circulating current type, stabilized against external faults. Over-voltage limiting devices shall be provided as required.
1 set of auxiliary relays for interlocking scheme between incomers & bus sectionaliser.
1 no. 6 - Window, static type, fascia annunciator complete with ‘accept’, ‘reset’, ‘test’ push buttons, common alarm bell and suitable for 110V DC supply as follows :
-
Window 1 –Transformer REF operated
-
Window 2 – Standby EF Operated
-
Window 3 –Differential protection relay operated
-
Window 4 – OC/EF operated
-
Window 5 – Trip Circuit Unhealthy
-
Window 6 – Spare
1 no. Set of Control MCBs, terminal blocks, etc. as required. The panel shall be suitable for termination of 5 nos. 3C x 300 sq. mm. 6.6 kV(UE), Al / XLPE armoured cables.
C]
2 nos. BUS PT, one each on Bus – A and Bus- B, each comprising:
3 nos. Potential transformers 6600/√3 V / 110/√3 V, 25 VA, Cl. 1.0, cast resin type complete with 6.6kV side HRC fuses. PT shall be draw-out type connected to outgoing bus bar
3 nos. Indicating lamps ‘R’, ‘Y’ and ‘B’ for phase indications
1 no. voltmeter 0-7.2 kV, PTR 6600/110V
1 no. Voltmeter selector switch
2 nos. voltage sensing (No-voltage/ Undervoltage) relays
SPECIFICATIONS CUM DATA SHEETS FOR EQUIPMENT DESIGN
6.6 KV SWITCHGEAR CLIENT : RELIANCE INDUSTRIES LTD.
ENGINEERS
D]
DOCUMENT NUMBER MH-IDMHMUMB001-E-SP-004 SHEET NO.
21 OF 23
OUTGOING FEEDERS
4 nos. motor outgoing feeders, 2 nos. on Bus – A and 2 nos. on Bus – B, each comprising:
1nos. 6.6 kV, 630A 21.87 kA electrically operated (motorized spring charged) Vacuum Circuit Breaker, complete with 240V AC operated spring charging motor and 110V DC operated closing and tripping coils with adequate nos. of auxiliary NO and NC contacts wired up to terminal block.
1 no. Anti-pumping relay / contactor for above
1 no. Trip Circuit supervision relay as per spec. above
1 no. Breaker control switch, Trip-Neutral-Close
1 no. Local / Remote selector switch, stay put type
3 nos. Indicating Lamps for CB status ‘R’, ‘G’, ‘A’ for CB ON, OFF, TRIP
2 nos. Indicating Lamps ‘Red’ & ‘White’ for CB in Service indication and spring charged indication respectively.
1 no. High speed tripping relay, with 3 NO + 1 NC hand reset contacts, hand reset flag indicator.
3 nos. Current transformers 100 / 1-1A, cast resin type Core 1 – 7.5 VA, Cl. 1.0 for metering Core 2 – 15 VA, Cl. 5P10 for Motor protections
1 no. Microprocessor based Digital Multi-function meter (Load Manager) as per spec. above
1 no. Protective relay, Numerical type, Comprehensive for motor protection comprising: - Thermal replica type overload protection Site selectable/programmable thermal
overload characteristics ( hot and cold) - Instantaneous over-current for protection against short circuits. - Stalled rotor protection - Negative phase sequence over-current/ protection against single phasing - Earth fault protection With LED display for each protection.
1 no. Set of surge suppressors, rotating machine class type
1
no.
Temperature
scanner,
8
channel
type,
suitable
for
accepting
Pt-100
inputs
and complete with ‘A’ & ‘T’ contacts. The scanner shall display the channel no. and the temperature. In case the comprehensive motor protection relay has in-built scanner facility, a separate scanner need not be provided.
1 no. 6 - Window, static type, fascia annunciator complete with ‘accept’, ‘reset’, ‘test’ push buttons, common alarm bell and suitable for 110V DC supply as follows :
SPECIFICATIONS CUM DATA SHEETS FOR EQUIPMENT DESIGN
6.6 KV SWITCHGEAR CLIENT : RELIANCE INDUSTRIES LTD.
ENGINEERS
DOCUMENT NUMBER MH-IDMHMUMB001-E-SP-004 SHEET NO.
-
Window 1 – Electrical Protection Operated
-
Window 2 – Motor Bearing Temperature High
-
Window 3 – Motor Winding Temperature High
-
Window 4 – Trip Circuit Unhealthy
-
Window 5 – Spare
-
Window 6 – Spare
22 OF 23
1 no. Set of control MCBs, terminal blocks, etc. as required. The panel shall be suitable for termination of 2 nos. 3C x 300 sq. mm. 6.6 kV(UE), Al / XLPE armoured cables.
D]
BUS SECTIONALIZER
1nos. 6.6 kV, 1250A 21.87 kA electrically operated (motorized spring charged) Vacuum Circuit Breaker, complete with 240V AC operated spring charging motor and 110V DC operated closing and tripping coils with adequate nos. of auxiliary NO and NC contacts wired up to terminal block.
1 no. Anti-pumping relay / contactor for above
1 no. Trip Circuit supervision relay as per spec. above
1 no. Breaker control switch, Trip-Neutral-Close
1 no. Local / Remote selector switch, stay put type
3 nos. Indicating Lamps for CB status ‘R’, ‘G’, ‘A’ for CB ON, OFF, TRIP
2 nos. Indicating Lamps ‘Red’ & ‘White’ for CB in Service indication and spring charged indication respectively.
1 no. High speed tripping relay, with 3 NO + 1 NC hand reset contacts, hand reset flag indicator.
3 : Current transformers 1250 / 1-1A, cast resin type Core 1 – 7.5 VA, Cl. 1.0 for metering Core 2 – 15 VA, Cl. 5P10 for OC & EF protections
1 no. Ammeter suitable for CTR 1250/1A
1 no. Ammeter Selector Switch
1 no. Protective relay, numerical type providing following functions - 3 Pole IDMT non-directional over-current elements (51) with current setting range of 50-200%, Normal Inverse characteristic. -
1 Pole IDMT non-directional earth fault element (51N) with current setting range of 20-80% for use in residual circuit of CTs
SPECIFICATIONS CUM DATA SHEETS FOR EQUIPMENT DESIGN
6.6 KV SWITCHGEAR CLIENT : RELIANCE INDUSTRIES LTD.
ENGINEERS
DOCUMENT NUMBER MH-IDMHMUMB001-E-SP-004 SHEET NO.
23 OF 23
1 no. 6 - Window, static type, facia annunciator complete with ‘accept’, ‘reset’, ‘test’ push buttons, common alarm bell and suitable for 110V DC supply as follows : -
Window 1 – Electrical Protection Operated
-
Window 2 – Trip Circuit Unhealthy
-
Window 3 – AC Supply source #1 failed
-
Window 4 – AC Supply source #2 failed
-
Window 5 – Spare
-
Window 6 – Spare
Provision for receiving dual 240V AC and 110V DC supply from two independent sources.
1 no. 4 - Window, static type, facia annunciator complete with ‘accept’, ‘reset’, ‘test’ push buttons, common alarm bell and suitable for 240V AC supply as follows : -
Window 1 – DC Supply source #1 failed
-
Window 2 – DC Supply source #2 failed
-
Window 3 – Spare
-
Window 4 – Spare
1 set of auxiliary relays between Incomer feeders and Bus coupler, for interlocking scheme.
1 no. Set of Control MCBs, terminal blocks, etc. as required.
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