60-89 Data Sheet Rev20110228

 

   

SUP PERIOR® ® 60-89 9 MK-II Primary y Gyrato ory Crus sher DAT TA SHEE ET

 

SUPERIOR® 60‐89 MK‐II PRIMARY GYRATORY CRUSHER DATA SHEET Manufacturer

Metso Minerals

Type

Primary Gyratory Crusher

Model No./Size

SUPERIOR® 60-89 MK-II Item

Unit

Data

mm

25 – 46

mm

165 – 229

PERFORMANCE Open side setting Eccentric throw Operating data Open side setting Capacity

dry tph

Gyrations per minute

149

Pinion shaft speed

rpm

Pinion shaft power required (Maximum)

kW

2

WK of crusher

4195 - 5805 600 600

2

kg-m

215

GENERAL TECHNICAL DATA Feed opening

mm

1,525 x 3,680

Overall

mm

9,168

Base to spider rim top

mm

5,366

Base to spider cap top

mm

7,169

mm

1,952

From base for mainshaft removal

mm

11,895

From base for eccentric removal

mm

2,995

Maximum diagonal at supports

mm

6,269

Spider rim diameter

mm

5,613

Base

mm

5,131 x 4,255

From center line for pinion shaft removal

mm

4,108

Sizes and Loads Height:

Base to hydraulic mainshaft positioning cylinder bottom

Width

Dynamic Loads Horizontal at support base Moment at base in vertical plane

N N-m

75,264 N (16,920 lbf) 731,519 (539,540 ft-lbs)

Mounting

Directly on concrete foundation

Drive type

Not included unless specified

Total estimated Labor-hours

30 days

 

Revision 20110228 

 

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SUPERIOR® 60‐89 MK‐II PRIMARY GYRATORY CRUSHER DATA SHEET Item SHELLS

Unit

Data

Topshell (Description)

Heavy banded construction

Bottomshell (Description)

One piece flared design

Material (Construction)

Heat treated low carbon steel casting

Number of sections

Two Topshells, One Bottomshell

Topshell Weight

kg

Upper: 41,847; Lower: 41,051

Bottomshell Weight

kg

76,210

Bottomshell arm liners Material (Description)

Medium carbon cast steel

Weight (each) Thickness

kg

962

mm

56

Bottomshell side and hub liners Material, describe

Heat treated alloy steel plate

Weight Thickness

kg mm

3,472 Side Liners: 32, Hub Liners: 28

SPIDER Material (Description)

Heat treated low carbon steel

Construction

One piece steel casting with two arms

Weight

kg

48,535

Arm Shields Quantity

2

Material (Description)

Manganese cast steel

Weight (each) Thickness

kg mm

4,971 132

Rim Liners Quantity

8

Material (Description)

Manganese cast steel

Weight (total) Thickness

kg mm

5,577 71

Spider Cap Material (Description)

Medium carbon cast steel

Weight Thickness

kg mm

6,804 165

Spider Bushing Material (Description)

Class 50 cast iron

Weight Thickness  

Revision 20110228 

kg

934

mm

51

 

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SUPERIOR® 60‐89 MK‐II PRIMARY GYRATORY CRUSHER DATA SHEET Item

Unit

Data

SPIDER cont. Spider Seal Type

Radial Shaft Seals with Garter Spring

MAINSHAFT Material (Description)

Heat treated medium carbon steel

Construction

Forged steel

Head center

Forged integral with shaft

Weight

kg

47,749

mm

6,624

Maximum

mm

1,793

In spider bearing

mm

711

In eccentric bushing

mm

864

Overall length Diameter

Mainshaft Sleeve Material (Description)

4140 Alloy steel casting

Diameter - Upper

mm

788

Diameter - Lower

mm

714

Height

mm

1,135

Weight

kg

903

MANTLE Material (Description)

Manganese steel casting

Number of sections

2

Weight (total)

kg

12,156

Bottom diameter

mm

2,261

Thickness

mm

102

Height

mm

3,449

Backing material - type

Epoxy Resin

Backing material - weight

kg

500

CONCAVES Material (Description)

Manganese steel castings

Number of rows

6

Segments per row

20

Maximum thickness

mm

122

Weight of heaviest piece

kg

460

Total concave weight

kg

20,942

 

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SUPERIOR® 60‐89 MK‐II PRIMARY GYRATORY CRUSHER DATA SHEET Item

Unit

Data

CONCAVES cont. Backing material - type

Epoxy Resin

Backing material - weight

kg

1,696

ECCENTRIC Material (Description)

Medium carbon steel casting

Diameter – inner

mm

901

Diameter - outer

mm

1,105

Length

mm

1,753

Throw (Maximum)

mm

46

Weight

kg

3,842

Eccentric bushing Material (Description)

High leaded bronze casting

Diameter - inner

mm

864

Diameter - outer

mm

927

Length

mm

1,524

Weight

kg

1,157

Bottomshell bushing Material

High leaded bronze casting

Diameter – inner

mm

1,099

Diameter - outer

mm

1,156

Length

mm

1,149

Weight

kg

1,043

Bevel Gear / Pinion Gear Material (Description) Pitch diameter

Alloy steel forging mm

1,782 / 452

Number of teeth

63 / 16

Diametrical pitch

0.898

Hardness (Rockwell C)

50-55 / 58-60

Method of hardening

Induction / Carburized

Face width

mm

229

Bevel angle

degree

25

Pressure angle

degree

20

AGMA durability rating

kW

2,871 (3,850 HP)

AGMA strength rating

kW

2,871 / 4,086 (3,850 HP / 5,480 HP)

AGMA quality

 

Revision 20110228 

9

 

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SUPERIOR® 60‐89 MK‐II PRIMARY GYRATORY CRUSHER DATA SHEET Item Mainshaft Step Bearing Set

Unit

Material Mainshaft step and piston wearing plate Step washer

Data

High leaded tin bronze Alloy steel

Diameter Mainshaft step

mm

762

Step washer

mm

775

Piston wearing plate

mm

762

Mainshaft step

mm

73

Step washer

mm

80

Piston wearing plate

mm

64

Mainshaft step

kg

206

Step washer

kg

218

Piston wearing plate

kg

170

Thickness

Weight

Eccentric Support Bearing Material

High leaded tin bronze

Diameter, inner

mm

1,105

Diameter, outer

mm

1,372

Thickness

mm

38

Dust Seal Ring Material

1-piece cast urethane with steel stiffener

Diameter, inner

mm

1,422

Diameter, outer

mm

1,689

Thickness

mm

76

kg

83

Weight Dust Seal Ring Blower Blower motor NEMA Design

1.5 HP, 3600 RPM, 60 Hz

IEC Design

1.1 kW, 3000 RPM, 50 Hz

Pinion Shaft Assembly Bearings Number

2

Type

Two row tapered roller

Diameter, inner

mm

210

Diameter, outer

mm

318

 

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SUPERIOR® 60‐89 MK‐II PRIMARY GYRATORY CRUSHER DATA SHEET Item Pinion Shaft Assembly cont.

Unit

Data

Type of seals - inner

Non-contact dynamic labyrinth seal

Type of seals - outer

Lip type oil and labyrinth grease seal

B10 Life

+100,000 hrs

Lubrication

4.3 liters of ISO VG 68 oil

Weight

kg

2,310

Pinion Shaft Material (Description)

Medium carbon steel bar

Shaft length

mm

1,972

Shaft diameter

mm

241

LUBRICATION SYSTEM Crusher System Description

Circulating system

Pump type

Internal Gear - Primary & Backup

Manufacturer Pump capacity - dual (lower / upper)

Viking lpm

Pump motor

190 Premium efficiency severe duty

NEMA Design

7.5 HP, 1800 RPM, 60 Hz

IEC Design

5.5 kW, 1500 RPM, 50 Hz

Filter Type Size

Replaceable cartridge element micron

Manufacturer

Nelson

Heaters Lube tank capacity Oil residence time

liters minutes

Protective instrumentation (Description) Oil cooler type Fan motor NEMA Design IEC Design Maximum air inlet temperature Cooling coil material Air flow Spider Lubrication Description MAINSHAFT POSITIONING SYSTEM (MPS) AND SETTING ADJUSTMENT Hydraulic pump capacity Pump motor NEMA Design  

Revision 20110228 

20

°C m3/min

Three, 2 kW each in pipe wells Three additional wells for optional heaters 757 3.98 Instrument protection with logic performed inside PLC (Optional TC1000-C) Air to Oil (or) Water 10 HP, 1200 RPM, 60 Hz 7.5 kW, 1000 RPM, 50 Hz 38 Steel tubes with aluminum fins 625 Pool lubricated; light grease or heavy oil

lpm

 

15.1 at 50 HZ / 18.2 at 60 HZ Premium efficiency severe duty 5 HP, 1800 RPM, 60 Hz

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SUPERIOR® 60‐89 MK‐II PRIMARY GYRATORY CRUSHER DATA SHEET Item MAINSHAFT POSITIONING SYSTEM (MPS) AND SETTING ADJUSTMENT cont. IEC Design Hydraulic oil tank capacity

Unit

liters

Balance cylinder stroke

mm

Mainshaft travel Shaft position indicator

mm

Assembly, describe Protective devices Pressure relief valves MAIN DRIVE MOTOR Manufacturer/Model No. Power Frame size Enclosure Service factor Starting torque Breakdown torque DIRECT DRIVE Couplings - Manufacturer Size Type Floating shaft Diameter Length Slip detection device Drive service factor

kW

Data

4 kW, 1500 RPM, 50 Hz 397 Two at 203 x 762; nitrogen pre-charged to 862 kPa 231 Included as standard (TC-1000-M) Hydraulic pump with valve assembly, filter, tank, lower level switch, system pressure transmitter Balance cylinder with pressure gauge Two preset at 5,171 kPa

SIEMENS 600 Varies by application Varies by application 1.15 180% of full load 250% of full load

Falk / Rexnord SteelFlex® 1150 T50 Steel Grid Flexing Element mm mm

203 1460 Not Recommended 3.0 minimum

CONTROLS AND INSTRUMENTATION Description PLC System Transmitters 1000 OHM

OPTION Metso Automation Allen Bradley SLC 5/05 IFM Effector

PAINTING Type Color

Water Base Beige

TOOLS SUPPLIED Description

 

Revision 20110228 

All eyebolts, special wrenches, wrenches for bolts 1.0" diameter and larger, all snap ring pliers, lowering rod assemblies, four shell splitting wrenches, balance cylinder charging hose and gauge assembly  

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SUPERIOR® 60‐89 MK‐II PRIMARY GYRATORY CRUSHER DATA SHEET Item SHIPPING AND HANDLING DATA Gyratory crusher (each unit) Complete lubrication system Total shipping weight (each unit) Heaviest item to be handled for shipment Heaviest item to be handled in erection Heaviest item to be handled during maintenance

 

Revision 20110228 

Unit

 

Data

kg kg kg kg kg

346,091 1,701 346,091 Bottomshell: 76,210 Bottomshell: 76,210

kg

Mainshaft assembly: 64,340

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