5S Check Sheet

Location

5S Check Sheet Score 1 2 3 2 2 3 1 2 1 Equipment 1 and 2 Machines 2 3 1 1 3 Location

3 4 5 6 7 8 9 10 11 12 13 Totals

2

16

2

Tooling Cabinet 0

4

3

2 Activity Board

2

5 10 9

3

Machine & Floor is clean with NO trash, dirt, oil/air leak, dropped parts, and etc. All Hazardous areas are labeled and safety covers are installed General appearance of machine is good (No damage, wires tangled, etc…) Parts to be used have proper Staging Area that is identified and labeled Defect / Rework locations are clearly identified with proper color and labeled Unused Tooling/Miscellaneous items are not left out on machine, floor, etc. All necessary items are identified and have designated area which are labeled Inspection Device are kept at individual storage location that is labeled Binders / Paperwork's have proper labels/titles and have proper filing location Work Tables are in good condition, organized, and unnecessary materials are not kept Unnecessary items are not kept at the machine and surrounding area Processed Parts have proper staging location with labels All Chemicals are clearly identified

Required Dies/Tooling to be kept at this area has been identified Unnecessary Dies/Tooling are not kept 18 Dies/Tooling have individual storage location that is labeled 19 Dies/Tooling Inventory level (Max-Min) is identified at storage location 20 Dies/Tooling Inventory level is very easy to check

Avg.

64%

Avg.

24

39

1.85

7

15

1.40

4

9

1.33

17

18

2.83

17

Totals

0

Totals

3 3 3

24 25 26 27

3 28 3 29 0

81

Score

Activity Boards are in good condition Activity Boards and items posted are organized and all have proper titles/labels 23 Activity Boards are up to date and unnecessary materials are not posted

2

General

52

Items

22 2

Total Score

21

1 1 2

Tuesday, August 12, 2008

# 1

Date

2 15

Fire Extinguishers location are identified and not blocked with any objects Lightings for the area are in great condition All Flammable chemicals are stored properly in Flammable Storage Cabinet Unnecessary items are not kept in this Area Cleaning Supplies are in good condition & has designated storage area that is labeled Carts/Hand Lifts have proper storage location that is labeled

Totals

52 1

2

3

Room for big improvement 2 or more lines need improved System should be created System should be reviewed

Needs some improvement only 1 line needs improved Good system in place but not carried out

Meets or surpasses requirement All lines meets requirement

81 1.85 Form # TBD Prod QA

SW

DB 12/05/2009

Location

5S Check Sheet Location

CNC Machines

Score 1 2 3 2 2 3 2 2 3 2 3 3 3 2 3 3 0 12 21

3 3 3 3

Tooling Cabinet

2 0

2 12

2

0

2

3 4 5 6 7 8 9 10 11 12 13

2

Items

81

Score

Machine & Floor is clean with NO trash, dirt, oil/air leak, dropped parts, and etc. All Hazardous areas are labeled and safety covers are installed General appearance of machine is good (No damage, wires tangled, etc…) CNC parts to be used have proper Staging Area that is identified and labeled Defect / Rework locations are clearly identified with proper color and labeled Unused Tooling/Miscellaneous items are not left out on machine, floor, etc. All necessary items are identified and have designated area which are labeled Inspection Device are kept at individual storage location that is labeled Binders / Paperwork's have proper labels/titles and have proper filing location Work Tables are in good condition, organized, and unnecessary materials are not kept Unnecessary items are not kept at the machine and surrounding area Processed Parts have proper staging location with labels All Chemicals are clearly identified

89%

Avg.

33

39

2.54

14

15

2.80

8

9

2.67

17

18

2.83

Totals

Required Dies/Tooling to be kept at this area has been identified Unnecessary Dies/Tooling are not kept 18 Dies/Tooling have individual storage location that is labeled 19 Dies/Tooling Inventory level (Max-Min) is identified at storage location 20 Dies/Tooling Inventory level is very easy to check 16 17

Totals

Activity Boards are in good condition Activity Boards and items posted are organized and all have proper titles/labels 23 Activity Boards are up to date and unnecessary materials are not posted 22

24 25 26 27

3 28 3 29 0

72

Avg.

6 Totals

3 3 3 General

2

Total Score

21

3 3

Activity Board

Tuesday, August 12, 2008

# 1

Date

2 15

Fire Extinguishers location are identified and not blocked with any objects Lightings for the area are in great condition All Flammable chemicals are stored properly in Flammable Storage Cabinet Unnecessary items are not kept in this Area Cleaning Supplies are in good condition & has designated storage area that is labeled Carts/Hand Lifts have proper storage location that is labeled

Totals

72 1

2

3

Room for big improvement 2 or more lines need improved System should be created System should be reviewed

Needs some improvement only 1 line needs improved Good system in place but not carried out

Meets or surpasses requirement All lines meets requirement

81 2.71 Form # TBD Prod QA

SW

DB 12/05/2009

Location

5S Check Sheet Score 1 2 3 2 2 2 2 3 3 3 Equipment 3 3 2 2 2 3 0 14 18 3 2 Activity Board 3 Location

0

2

2 3 4 5 6 7 8 9 10 11 12 13

Items

66

Score

Floor is clean with NO trash, dirt, oil/air leak, dropped parts, and etc. All Hazardous areas are labeled and safety covers are installed Forklift check sheet has been filled out on a daily basis Parts to be used have proper Staging Area that is identified and labeled Shelving has bin locations marked Miscellaneous items are not left out, floor, etc. All necessary items are identified and have designated area which are labeled Forklifts are clean and in good condition Binders / Paperwork's have proper labels/titles and have proper filing location Work Tables are in good condition, organized, and unnecessary materials are not kept Unnecessary items are not in work area Processed Parts have proper staging location with labels All Chemicals are clearly identified

Activity Boards are in good condition Activity Boards and items posted are organized and all have proper titles/labels 23 Activity Boards are up to date and unnecessary materials are not posted 22

6

Totals

24 25 26 27

2 15

57

Avg.

86%

Avg.

32

39

2.46

8

9

2.67

17

18

2.83

21

3 28 3 29 0

Total Score

Totals

3 3 3 2

General

Tuesday, August 12, 2008

# 1

Date

Fire Extinguishers location are identified and not blocked with any objects Lightings for the area are in great condition All Flammable chemicals are stored properly in Flammable Storage Cabinet Unnecessary items are not kept in this Area Cleaning Supplies are in good condition & has designated storage area that is labeled Carts/Hand Lifts have proper storage location that is labeled

Totals

57 1

2

3

Room for big improvement 2 or more lines need improved System should be created System should be reviewed

Needs some improvement only 1 line needs improved Good system in place but not carried out

Meets or surpasses requirement All lines meets requirement

66 2.65 Form # TBD Prod QA

SW

DB

12/05/2009

Location

5S Check Sheet Location

Tooling Cabinet

Score 1 2 3 2 2 2 1 2 1

8

Activity Board 0

0

35

Items

42

Score

Required Dies/Tooling to be kept at this area has been identified Unnecessary Dies/Tooling are not kept 18 Dies/Tooling have individual storage location that is labeled 19 Dies/Tooling Inventory level (Max-Min) is identified at storage location 20 Dies/Tooling Inventory level is very easy to check

Avg.

83%

Avg.

17

0

Totals

21

9

Totals

3 3 3

24

Activity Boards are in good condition Activity Boards and items posted are organized and all have proper titles/labels 23 Activity Boards are up to date and unnecessary materials are not posted 22

25 26 27

2 15

Total Score

16

3 28 3 29 0

Tuesday, August 12, 2008

#

3 3 3

2

General

Date

Fire Extinguishers location are identified and not blocked with any objects Lightings for the area are in great condition All Flammable chemicals are stored properly in Flammable Storage Cabinet Unnecessary items are not kept in this Area Cleaning Supplies are in good condition & has designated storage area that is labeled Carts/Hand Lifts have proper storage location that is labeled

9

15

1.80

9

9

3.00

17

18

2.83

Totals

35 1

2

3

Room for big improvement 2 or more lines need improved System should be created System should be reviewed

Needs some improvement only 1 line needs improved Good system in place but not carried out

Meets or surpasses requirement All lines meets requirement

42 2.54 Form # TBD Prod QA

SW

DB

12/05/2009

Location

5S Check Sheet Location

Machines

Score 1 2 3 2 3 2 2 1 2 2 1 1 2 3 2 3

4 5 6 7 8 9 10 11 12 13

2

16

6

0

1 1 1 3

81

Score

Machine & Floor is clean with NO trash, dirt, oil/air leak, dropped parts, and etc. All Hazardous areas are labeled and safety covers are installed General appearance of machine is good (No damage, wires tangled, etc…) Parts to be used have proper Staging Area that is identified and labeled Defect / Rework locations are clearly identified with proper color and labeled Unused Tooling/Miscellaneous items are not left out on machine, floor, etc. All necessary items are identified and have designated area which are labeled Inspection Device are kept at individual storage location that is labeled Binders / Paperwork's have proper labels/titles and have proper filing location Work Tables are in good condition, organized, and unnecessary materials are not kept Unnecessary items are not kept at the machine and surrounding area Processed Parts have proper staging location with labels All Chemicals are clearly identified

Avg.

60%

Avg.

26

39

2.00

8

15

1.60

3

9

1.00

12

18

2.00

Totals

Activity Boards are in good condition Activity Boards and items posted are organized and all have proper titles/labels 23 Activity Boards are up to date and unnecessary materials are not posted 21 22 0

0

Totals

3 3

24

2

25 26

1

27

2

28

1 2

49

Items

Required Dies/Tooling to be kept at this area has been identified Unnecessary Dies/Tooling are not kept 18 Dies/Tooling have individual storage location that is labeled 19 Dies/Tooling Inventory level (Max-Min) is identified at storage location 20 Dies/Tooling Inventory level is very easy to check

2 2 2

Total Score

17

1

General

3

Totals

1

Activity Board

2

3 14 9

Tooling Cabinet

Thursday, August 14, 2008

# 1

Date

29 4

6

Fire Extinguishers location are identified and not blocked with any objects Lightings for the area are in great condition All Flammable chemicals are stored properly in Flammable Storage Cabinet Unnecessary items are not kept in this Area Cleaning Supplies are in good condition & has designated storage area that is labeled Carts/Hand Lifts have proper storage location that is labeled

Totals

49 1

2

3

Room for big improvement 2 or more lines need improved System should be created System should be reviewed

Needs some improvement only 1 line needs improved Good system in place but not carried out

Meets or surpasses requirement All lines meets requirement

81 1.65 Form # TBD Prod QA

RM

DB 12/05/2009

Location

5S Check Sheet Location

Machines

Score 1 2 3 2 2 2 2 1 1 2 2 2 2 2 2 2

Activity Board

2 3 4 5 6 7 8 9 10 11 12 13

2 22 0

Totals

2 2 2 2 2

16

0 10 0

Totals

Tooling Cabinet

0

51

Items

81

Score

Floor is clean with NO trash, dirt, oil/air leak, dropped parts, and etc. All Hazardous areas are labeled and safety covers are installed General appearance of machine is good (No damage, wires tangled, etc…) Parts to be used have proper Staging Area that is identified and labeled Defect / Rework locations are clearly identified with proper color and labeled Unused Tooling/Miscellaneous items are not left out on machine, floor, etc. All necessary items are identified and have designated area which are labeled Inspection Device are kept at individual storage location that is labeled Binders / Paperwork's have proper labels/titles and have proper filing location Work Tables are in good condition, organized, and unnecessary materials are not kept Unnecessary items are not kept at the machine and surrounding area Processed Parts have proper staging location with labels All Chemicals are clearly identified

Required Dies/Tooling to be kept at this area has been identified Unnecessary Dies/Tooling are not kept 18 Dies/Tooling have individual storage location that is labeled 19 Dies/Tooling Inventory level (Max-Min) is identified at storage location 20 Dies/Tooling Inventory level is very easy to check

Avg.

63%

Avg.

24

39

1.85

10

15

2.00

Activity Boards are in good condition Activity Boards and items posted are organized and all have proper titles/labels 23 Activity Boards are up to date and unnecessary materials are not posted

3

9

1.00

14

18

2.33

21 22 0

0

Totals

3 3

24

2 2 2 2

General

Total Score

17

1 1 1 3

Thursday, August 14, 2008

# 1

Date

8

25 26 27 28

29 6

Fire Extinguishers location are identified and not blocked with any objects Lightings for the area are in great condition All Flammable chemicals are stored properly in Flammable Storage Cabinet Unnecessary items are not kept in this Area Cleaning Supplies are in good condition & has designated storage area that is labeled Carts/Hand Lifts have proper storage location that is labeled

Totals

51 1

2

3

Room for big improvement 2 or more lines need improved System should be created System should be reviewed

Needs some improvement only 1 line needs improved Good system in place but not carried out

Meets or surpasses requirement All lines meets requirement

81 1.79 Form # TBD Prod QA

RM

DB 12/05/2009

Location

5S Check Sheet Score 1 2 3 3 3 3 2 2 2 2 Equipment 2 2 2 2 2 2 Location

0 20 9

Activity Board

1 1 1 3

0

2 3 4 5 6 7 8 9 10 11 12 13

Total Score

47

Items

66

Score

Floor is clean with NO trash, dirt, oil/air leak, dropped parts, and etc. All Hazardous areas are labeled and safety covers are installed Forklift check sheet has been filled out on a daily basis Parts to be used have proper Staging Area that is identified and labeled Shelving has bin locations marked Miscellaneous items are not left out, floor, etc. All necessary items are identified and have designated area which are labeled Forklifts are clean and in good condition Binders / Paperwork's have proper labels/titles and have proper filing location Work Tables are in good condition, organized, and unnecessary materials are not kept Unnecessary items are not in work area Processed Parts have proper staging location with labels All Chemicals are clearly identified

Avg.

71%

Avg.

29

39

2.23

3

9

1.00

15

18

2.50

Totals

Activity Boards are in good condition Activity Boards and items posted are organized and all have proper titles/labels 23 Activity Boards are up to date and unnecessary materials are not posted 21 22 0

0

Totals

3 3 3

24

2 2 2

General

Thursday, August 14, 2008

# 1

Date

6

25 26 27 28

29 9

Fire Extinguishers location are identified and not blocked with any objects Lightings for the area are in great condition All Flammable chemicals are stored properly in Flammable Storage Cabinet Unnecessary items are not kept in this Area Cleaning Supplies are in good condition & has designated storage area that is labeled Carts/Hand Lifts have proper storage location that is labeled

Totals

47 1

2

3

Room for big improvement 2 or more lines need improved System should be created System should be reviewed

Needs some improvement only 1 line needs improved Good system in place but not carried out

Meets or surpasses requirement All lines meets requirement

66 1.91 Form # TBD Prod QA

LP

DB

12/05/2009

Location

5S Check Sheet Score 1 2 3 2 3 2 2 2 2 2 Equipment 2 2 2 2 2 2 Location

Activity Board

2 3 4 5 6 7 8 9 10 11 12 13

0 24 3

Totals

2 2 2 2 2

16

0 10 0

Totals

Tooling Cabinet

0

54

Items

81

Score

Floor is clean with NO trash, dirt, oil/air leak, dropped parts, and etc. All Hazardous areas are labeled and safety covers are installed General appearance of machine is good (No damage, wires tangled, etc…) Parts to be used have proper Staging Area that is identified and labeled Defect / Rework locations are clearly identified with proper color and labeled Unused Tooling/Miscellaneous items are not left out on machine, floor, etc. All necessary items are identified and have designated area which are labeled Inspection Device are kept at individual storage location that is labeled Binders / Paperwork's have proper labels/titles and have proper filing location Work Tables are in good condition, organized, and unnecessary materials are not kept Unnecessary items are not kept at the machine and surrounding area Processed Parts have proper staging location with labels All Chemicals are clearly identified

Required Dies/Tooling to be kept at this area has been identified Unnecessary Dies/Tooling are not kept 18 Dies/Tooling have individual storage location that is labeled 19 Dies/Tooling Inventory level (Max-Min) is identified at storage location 20 Dies/Tooling Inventory level is very easy to check

Avg.

67%

Avg.

27

39

2.08

10

15

2.00

Activity Boards are in good condition Activity Boards and items posted are organized and all have proper titles/labels 23 Activity Boards are up to date and unnecessary materials are not posted

3

9

1.00

14

18

2.33

21 22 0

0

Totals

3 3

24

2 2 2 2

General

Total Score

17

1 1 1 3

Thursday, August 14, 2008

# 1

Date

8

25 26 27 28

29 6

Fire Extinguishers location are identified and not blocked with any objects Lightings for the area are in great condition All Flammable chemicals are stored properly in Flammable Storage Cabinet Unnecessary items are not kept in this Area Cleaning Supplies are in good condition & has designated storage area that is labeled Carts/Hand Lifts have proper storage location that is labeled

Totals

54 1

2

3

Room for big improvement 2 or more lines need improved System should be created System should be reviewed

Needs some improvement only 1 line needs improved Good system in place but not carried out

Meets or surpasses requirement All lines meets requirement

81 1.85 Form # TBD Prod QA

MR

DB 12/05/2009