5r55 Product Issues

5R55 Product Issues/Updates

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Connections

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Handout

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Note: The 5R55 5R55N N was only o nly used in 1999-2001

Vehicle Application Appli cation Cha Chart rt Year

Model

Transm ransmiss issio ionn

Engine Engi ne

2000-2002(late 2001)

T-Bird

5R55N

V8-3.9L

2002-20055 2002-200

T-Bi -Bird rd

5R55S

V8-3.9L V8-3. 9L

1999-20011 1999-200

S-Typ S-T ypee Jag Jaguu ar

5R55N

V6-3.0LL V8-4.0 V6-3.0 V8-4.0LL

2002

Explorer/Mountain eer

5R55W/S

V6-4.0L V8-4.6L

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5R55N/W/S Oil Fill Procedure The N/W/S transmissions do not have a dip stick. When filling the transmission after repairs or service the level must be set when the transmission is between 80F to 120F. 120F. If level is set while hot, when the unit cools down the level will be low and can cause failure. It is best after repairs to do a re-check for proper fluid level when the vehicle has had time to cool down.

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Turbine Shafts 5R55W/S model Turbine shafts are 10.230” The 5R55N use a 10.030” length shaft from 1999-2001. 2002 and later 5R55N uses a 10.230” shaft

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5R55 Engine Stall After Rebuild Rebuild

4/5R55E 5R55N/W/S

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5R55 Engine Stall After Rebuild Rebuild Part Numbers 4R44E & 5R55E – XL2Z-7017AA 5R55W/S/N ------- XW4Z-7017AA

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5R55W Gear Ratios 1st 3.22 2nd 2.41 3rd 1,55  

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5R55W/S sun gear has 38 teeth. 5R55N sun gear has 24 teeth.

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5R55W/S and the 02 and later 5R55N forward forward ring gear uses 101 teeth.

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5R55W/S and 1999 and later 5R55N reaction sun gear has 55 teeth and no roller

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5R55N/W/S

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5R55N

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C

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Overdrive Overdri ve Servo Servo Bor B oree Wea Wearr Symptoms may be erratic! erra tic! Before removal of transmission, transmissio n, always always check pressure. pr essure. IfIf pressures are nor mal, make sure to check th e servo PI PIN N BORE BORE for wear.

Slipping 2nd /5t h Ge  Geaars rs,, Binds Bind s on o n 2-3 2-3 Shi Shift ft

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Slipping 2nd /5t h Ge  Geaars rs,, Binds Bind s on o n 2-3 2-3 Shif Shiftt Servo Se rvo Pin Wear Wear as seen seen from fr om the t he Field

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Erratic Shifts Drive Cycl Cyclee Proc Procedure edure Erratic shifts shift s after an an overhaul are quite quit e normal. Most times you wil willl need need to drive d rive the vehicle for over 4 hours hou rs in order o rder to get g et the system to relearn shift values. v alues. Do not remove the transmission after after repairs for erratic shiftin g until you have h ave gone through thro ugh a complete compl ete dri drive ve cycle. Many concerns will be associated associated with the transmission: • N  Noo up shift witho ut lifting thrott le • 2-3 flair 3-4 and 4-5 ok • 1 1-22 shift shif t late and harsh • 2 2-33 flair and on o n time ti me

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Multiple Solenoid Codes

Loose Case Connector The harness connector must be completely bottomed into the solenoid pack after repair. repair. Failure to do this can cause any one of a number of solenoids codes.

The Depth of the

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TCIL TC IL Ill Illum umin inated, ated, Cod Codee P07 P0713 13,, Mul Multitipl plee Cod Codes es 2002 Explorer/Mountaineer Vehicles equipp ed with a 5R55W experiencing multiple codes, cod es, or just jus t P0713 P0713 may have a wir wiree harness that has waterr intrusion. wate intrus ion. This is a . Check Check the t he common concern  solenoid harness for evidences of water. If water is found replace the entire entire wire wir e loom part number numb er 1L2Z1L2Z-

Solenoid Sole noid Ha Harness rness and Water Water Intrusion: Intrusio n:

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No Fourth Gear and No Fifth Gear . The 4-3 pre-stroke intermediate band control valve valve spring may break. Many springs were machined incorrectly. May set code P0795 (Pressure Control Solenoid C circuit failure or Shorted)

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No / or Slow Engagement Concerns Concerns 5R55N/W/S Flow Control Valve The Flow Control Valv Valve e is used to help h elp control the volume output of the pump.

Control Valve Valve And O-ring

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Broken Bro ken Flex Flex plate, Vib ibratio rations ns  A sp eci al to tool ol (Rot (Rotun un da Part Par t #307-403) #307-40 3) mu m u st be us used ed to al alii gn th e adapter adap ter pl ate to th thee torq to rquu e converter. Whe Whenn using usin g the tool it i s important impo rtant to note: Use one round ho le and and one on e oblong hole before tightening the nuts holdin ho ldingg the adaptor adaptor to the converter.

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5R55N/W/S – 4R/5R44/55E Thermal Element Function The Thermal Element opens at an operating temperature between between 150°F and 170°F. The thermal element or fluid cooler bypass sleeve may stick causing internal components to fail without with out setting any temperature related related codes. 4/5R55E Thermal Bypass Valve

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5R55N/W/S – 4R/5R44/55E Thermal Element Function

5R55N Thermal Bypass Valve

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5R55N/W/S Broken Snap Ring

Metal in the Pan

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5R55S Harsh Ha rsh Shif hifts, ts, Engageme Engagements nts and/ and/or or Erra Erratic tic Shut huttle tle Shifts

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5R55E

No 3rd or 5th after repair

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5R55E low Line Rise

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