544857_Door Operator AMD - 2 Speed Side Opening.pdf
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Description
Product instruction
Door operator: AMD
2-speed for side-opening installations
PFM8-629 63113-528 (R0) 2001-01-12
AMD door operator: 2-speed Product Instruction
Checked by: R. Hund, J. Krause Approved by: D. Baker
Issue
Date
R0
1/2001
Description of Change First publication
Ref. PCR
Approved by Don Baker
© 2001 KONE Inc. Unpublished work. All rights reserved. No portion of this volume may be reproduced or used in any manner without written permission from KONE Inc. Due to our policy of continuing improvement, we reserve the right to alter design and specification without prior notice. The right to make changes to product design and material used, without notice, is reserved. All hardware and software referenced in this publication and/or used in conjunction with equipment described herein is the exclusive property of KONE Corporation whether or not protected by U.S. and/or International Trademark, Copyright and/or Patent Laws.
© 2001 KONE Inc. All rights reserved.
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AMD door operator: 2-speed Product Instruction
DOOR OPERATOR: AMD 2-speed for side-opening installations Safety
4
Equipment description
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Installation
Installing AMD car door hanger/header/transom . . . . . . . . . . . . . . . . Leveling AMD car door hanger assembly . . . . . . . . . . . . . . . . . . . . . Installing AMD door operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Checking distance between AMD rail track & PE-4 rail track . . . . . . Installing car door panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adjusting car door panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Setting eccentrics on car door hangers . . . . . . . . . . . . . . . . . . . . . . Wiring & installing car door contacts . . . . . . . . . . . . . . . . . . . . . . . . Checking door contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing AMD clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking & adjusting
Setting car door hanger & clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . Adjusting coupler ramp: if required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Checking door bumper setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring AMD door operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Checking door speed dipswitch settings . . . . . . . . . . . . . . . . . . . . . Running learn trip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Checking door closing force . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Verifying distances between clutch & door drive rollers . . . . . . . . . Checking running clearance between clutch & door drive rollers . .
Diagnostics
Electronic assembly layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Interface between door operator & car panel connection board . . . Supervision functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing PC control board assembly . . . . . . . . . . . . . . . . . . . . . . Starting up door operator: after replacing door operator parts . . . .
Replacement parts
6 7 8 9 11 12 13 14 16 17 19 20 21 22 26 29 30 32 34 37 38 44 46 48
AMD door operator /Car hanger assembly: side-opening, 2-speed . 50 AMD door operator /Car hanger assembly: side-opening, 2-speed 51
© 2001 KONE Inc. All rights reserved.
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Safety Participate in the success of the installation of door equipment know the safety hazards related to any procedure, know what equipment has been specified for each specific contract, and know what tools and materials you should plan to have available beforehand.
019 (2/97)
➠ Wear safety glasses or goggles when using power tools.
➠ When working on the car canopy, always
be aware of where the sides of the car are located.
➠ If step ladders are used, always support step ladder feet.
➠ Use properly grounded cords and power equipment (ground fault circuit interrupters).
➠ Make sure hoistways and work areas are adequately lighted.
➠ Make sure there are proper clearances in hoistway between the car and other devices.
051 (2/97)
F606-002 (9/95)
Recommended tools & materials Pre-arrange to have the following available. ✔ Combination wrenches 13 mm & 17 mm ✔ Ratchet & extension ✔ 13 mm & 15 mm sockets ✔ Socket head wrenches (Allen keys) 4 mm, 5 mm & 6 mm ✔ Screwdrivers (flat & phillips) ✔ 12 inch (minimum) socket extension ✔ Level ✔ Metric tape measure ✔ Door pressure gauge 627-001 (1/2001)
© 2001 KONE Inc. All rights reserved.
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Equipment description
AMD DOOR OPERATOR
Before you can successfully install the car door equipment for the AMD door operator, compare the items received with the items listed on the shipping bill. The following items and their components should be accounted for before beginning car door installation.
AMD door operator has the following operations and features:
■ AMD rail (1) ■ AMD door operator (2) ■ Clutch (3) ■ Door contacts (4)
❏
Permanent magnet DC-motor with reduction gear
❏
Linear tooth belt drive mechanism
❏
Mechanical clutch
❏
Electronically controlled closing force limiter
❏
Continuous position & speed feedback
❏
Close end position switch 627-002 (5/00)
© 2001 KONE Inc. All rights reserved.
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Checking dimension from car sill to bottom of door track
Installing AMD car door hanger/header/transom
Dimension from car sill to bottom of door track is height of doors plus 2-13/16 inches [71 mm]. On 7 foot doors, dimension from car sill to bottom of door track is 86-13/16 inches [2205 mm]. Use gauge stick or story pole to check dimension.
Checking platform & cab BEFORE installing AMD car door hanger/header/transom, verify platform is level and cab is plumb. Only adjustment is leveling the track.
© 2001 KONE Inc. All rights reserved.
627-003 (1/2001)
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Leveling AMD car door hanger assembly
3. Check dimension between sill and bottom of door track. Dimension from car sill to bottom of door track is height of doors plus 2-13/16 inches [71 mm].
* 1. Use 2-foot level (1) to verify AMD car door hanger assembly is level.
➤ For 7 foot doors, dimension from car sill to bottom of door track is 86-13/16 inches [2205 mm].
2. If AMD car door hanger assembly is NOT level. ➤ Loosen three bolts (2) in keyslots.
CAUTION:
➤ Use slots (3) to level AMD car door hanger assembly.
Do not lubricate door track or door track rollers. Some new door track rollers might squeak, but they will quiet down after running for a while. Corrective action for a squeaking roller is to wipe down door track with a dry cloth to remove any foreign material.
➤ Tighten bolts (2) in keyslots.
627-004 (1/2001)
Leveling side-opening AMD rail: 2-speed
© 2001 KONE Inc. All rights reserved.
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Installing AMD door operator *
1. Align holes in bottom of AMD door operator (3) with four bolts (4) in AMD car door hanger assembly (5).
CAUTION: Hardware for installing and adjusting AMD door operator is METRIC.
2. Secure AMD door operator (3) with nuts (6) in four places. 3. Secure AMD door operator (3) to header (2) with three low-head socket screws (1).
Remove three low-head socket screws (1) from header (2) before installing AMD door operator.
627-006 (1/2001)
Installing side-opening door operator on AMD rail track with 4 bolts
Securing side-opening door operator to header with three low-head socket screws (7).
© 2001 KONE Inc. All rights reserved.
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Checking distance between AMD rail track & PE-4 rail track
Checking motor clearance Make sure motor (1) is centered in door operator cutout (2). 627-008 (5/00)
* 1. Check dimension A between AMD rail track and PE-4 rail track. Dimension A should be 4-3/4 inches [121 mm].
2. If dimension A is not 4-3/4 inches [121 mm], verify cab is plumb. 627-007 (1/2001)
© 2001 KONE Inc. All rights reserved.
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Verifying hanger bolt plates on hoistway door hanger Hanger bolt plates (1) are required on hoistway door hangers (2). 1. Verify hanger bolt plates (1) are installed on hoistway door hangers (2). 2. If hanger bolt plates ARE NOT installed. ➤ Remove door hanger bolt (3). DO NOT remove more than one door hanger bolt at a time. ➤ Install hanger bolt plate (1) on hoistway door hanger (2). ➤ Reinstall door hanger bolt (3). ➤ Repeat procedure for each door hanger bolt. 627-009 (5/00)
© 2001 KONE Inc. All rights reserved.
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Installing car door panels Make sure hanger bolt plates (1) are installed on car door hangers (2) before installing car doors. 3. Slide flat mounting bar (4) into top slot (5) of door panel (3) until mounting bar (4) hits stop (6) in slot of door panel (3).
1. Slide car door hanger (2) into fully open position. 2. Set door panel (3) into door opening on top of sill.
4. Tighten bolts (7) to secure doors. 627-010 (5/00)
Installing side-opening car door panels
© 2001 KONE Inc. All rights reserved.
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Adjusting car door panels *
1. Move door hanger(s) (1) to fully closed position against bumper (2). 2. Secure door hanger(s) (1) with wire-tie (3). Leading edge of door panel must make complete contact with strike jamb of sideopening door. 3. Adjust doors until upper and lower leading edge of door panel makes contact with strike jamb. If necessary, add shims between door and hanger bolt plate. 4. Verify door gib to sill clearance is 3/16 inch [5 mm]. 627-011 (1/2001)
Checking side-opening operation - Top and bottom of doors must contact strike jam
© 2001 KONE Inc. All rights reserved.
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Setting eccentrics on car door hangers
Verifying running clearance From inside car, verify gap between returns and door panels is 1/4 inch [6 mm]. If necessary, adjust door panel until gap is 1/4 inch [6 mm]. Verify gap between transsom and top of door is 1/4 inch [6 mm].
1. Verify gap between eccentric roller (1) and rail (2) is 1/64 inch [0.3 mm]. 2. Open and close doors to verify clearance is consistent.
627-012 (5/00)
3. If eccentric roller (1) needs adjustment, loosen nut (3) and use allen wrench to turn roller shaft (4), 627-013 (1/2001)
© 2001 KONE Inc. All rights reserved.
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Wiring & installing car door contacts *
1. Move car door hanger(s) into open position. 2. Loosen 4 screws (1) and remove cover (2).
3. Route connector (3) on door contact cable (4) through grommet (5) on door operator. 4. Attach Molex connector (3) to Molex connector (6) on door operator. 5. Secure ground wires (7)(8) under screw (9).
© 2001 KONE Inc. All rights reserved.
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AMD door operator: 2-speed Product Instruction
6. Route other end of door contact cable (4) down through opening in header/transom and through grommet (10) in AMD rail.
7. Attach door contacts and bracket (11) on AMD rail with screws (12). 8. Make sure door contacts and bracket (11) are level and plumb. CAUTION: Do not overtighten door contact screws. Door contact housings are made of plastic material. 9. Attach wires to side-opening door contact (13). ➤ Install green/yellow ground wire (14) from door contact cable (4) under ground screw (15). ➤ Install wire (16) from door contact cable (4) in top connector on door contact (13).
Wiring car door contacts - side-opening door
➤ Install wire (17) from door contact cable (4) in bottom connector on door contact (13). 627-014 (1/2001)
© 2001 KONE Inc. All rights reserved.
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Checking door contacts *
1. When door lock pins (1) are JUST touching door contacts (2), verify measurement A between door hanger (3) and bumper (4) is 1/8 inch [3 mm]. 2. If measurement A is not 1/8 inch [3 mm], ➤ Loosen screws (5) ➤ Move bracket(s) (6). 3. Recheck measurement A. 627-015 (1/2001)
Side-opening car door contacts
© 2001 KONE Inc. All rights reserved.
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Installing AMD clutch AMD clutch is installed on belt fixing (1) and car door hanger (2). 1. Attach AMD clutch (3) to car door hanger (4) with screw (5). 2. Install screws (6)(7)(8) in AMD clutch (3) on car door hanger (2). 3. Align flats on belt fixing (1) with rectangular opening (4) on clutch (3).
4. Attach belt fixing (1) to clutch (3) with screw (9). ➤ Screw (9) is socket head cap screw with the flatest head. 5. Starting with screw (5), tighten all screws. 627-016 (5/2000)
© 2001 KONE Inc. All rights reserved.
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Blocking AMD clutch open... If necessary to move car with NO POWER to door operator, block AMD clutch open as follows. 1. Remove screw (1) from parking position on clutch. 2. Open clutch vanes and install screw (1) in lock position hole (2). 629-006 (1/2001)
© 2001 KONE Inc. All rights reserved.
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Setting car door hanger & clutch CAUTION: If door hanger and top of clutch (1) are plumb, the clutch will hit PC board cover. 1. Check door hanger and clutch (1) with level. 2. If car door hanger and clutch (1) ARE NOT 1/16 - 1/8 inch [1.5 - 3 mm] out of plumb towards hoistway entrance: ➤ Add or remove shims (5) between door and pendant bolt plate (6). ➤ Bend shims (5) over. Clutch vanes (3) must be plumb, when body of clutch (1) is 1/16 - 1/8 inch [1.5 - 3 mm] out of plumb.
3. Make sure clutch vanes (3) are plumb. If necessary, loosen bolts (4) to adjust clutch vanes. 629-008 (1/2001)
© 2001 KONE Inc. All rights reserved.
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Adjusting coupler ramp: if required Coupler ramp (1) determines when coupler latch (2) starts to open as car door is closing. 1. If coupler latch (2) DOES NOT open. ➤ Coupler latch (2) cannot open because hoistway door is already closed. ➤ Move coupler ramp (1) in door open direction. 2. If hoistway door IS NOT locked, and car door is closed. ➤ Hoistway door latch does not lock, because of closing force, wind or dirt in sill. ➤ Move coupler ramp (1) in door close direction. 627-017 (5/2000)
© 2001 KONE Inc. All rights reserved.
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Checking door bumper setting 1. Move car doors to completely open position. 2. Make sure door bumper (1) is touching door stop (2). 3. If door bumper (1) IS NOT touching door stop (2) with car doors completely open: ➤ Loosen socket head cap screw (3). ➤ Move door bumper (1) until it is against door stop (2). ➤ Tighten socket head cap screw (3). 629-007 (1/2001)
© 2001 KONE Inc. All rights reserved.
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Wiring AMD door operator ■
Wire AMD door operator to CPCB: traction
■
Wire AMD door operator to CPCB: hydro
WIRE AMD DOOR OPERATOR TO CPCB: TRACTION 1. Unroll electrical harness on back of door operator. 2. Route end of electrical harness through header and into car return panel.
6. Verify jumpers J1 (7) and J2 (8) are set on pins for AMD door operator. 7. Verify jumper J3 (9) is on pins for SDRV.
3. Attach cable connector (1) to terminal block TB13 (2) on car panel connection board, CPCB. 4. Connect wires (3)(4) for AMD door contacts (gate switch) to car panel connection board, CPCB.
8. Install jumpers (10)(11) on Front Door Close Limit and Rear Door Close Limit terminals. 627-019 (1/2001)
5. Attach ground lug (5) from electrical harness to grounding screw (6) on car return panel. Refer to wiring diagrams for additional information on wiring to car panel connection board, CPCB.
Verifying jumpers are set for AMD door operator on car panel connection board: traction
© 2001 KONE Inc. All rights reserved.
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AMD door operator: 2-speed Product Instruction
Wiring AMD door operator to car panel connection board in car return panel: traction
© 2001 KONE Inc. All rights reserved.
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AMD door operator: 2-speed Product Instruction
WIRE AMD DOOR OPERATOR TO CPCB: HYDRO 1. Unroll electrical harness on back of door operator.
7. Verify jumper JP5 (9) is on pins for SDRV. 8. Install jumpers (10)(11) on Front Door Close Limit and Rear Door Close Limit terminals.
2. Route end of electrical harness through header and into car return panel. 3. Attach cable connector (1) to terminal block TB13 (2) on car panel connection board, CPCB. 4. Connect wires (3)(4) for AMD door contacts (gate switch) to car panel connection board, CPCB.
9. Verify service tool parameter, Invert door limits, is set for AMD door operator. ● Under Option Adjust select Change Variables. ● Under Change Variables select Door. ● Under Door select an AMD setting ➤ 0 = WG
5. Attach ground lug (5) from electrical harness to grounding screw (6) on car return panel.
➤ 1 = F door AMD ➤ 2 = R door AMD
Refer to wiring diagrams for additional information on wiring to car panel connection board, CPCB.
➤ 3 = F & R door AMD 627-020 (1/2001)
6. Verify jumpers JP1 (7) and JP2 (8) are set on pins 1 and 2 for AMD door operator.
Verifying jumpers are set for AMD door operator on car panel connection board: hydro
© 2001 KONE Inc. All rights reserved.
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Wiring AMD door operator to car panel connection board in car return panel: hydro
© 2001 KONE Inc. All rights reserved.
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Checking door speed dipswitch settings
CAUTION: If necessary to run door operator with cover (2) removed, make sure four screws (1) are tightened down. If four screws (1) are not tightened down, clutch can be damaged.
1. Loosen four screws (1) and remove cover (2). 2. Check dipswitch setting for switches SP0 and SP1. Speed 1 is minimum setting. Speed 4 is maximum setting.
627-018 (5/2000)
3. Determine correct door speed for job. For information on door speeds, door weights and finish, refer to tables titled: SPEED SETTINGS: APD STAINLESS or PAINTED DOORS & SPEED SETTINGS: APD BRONZE DOORS.
4. Use chart on PC board, to set switches SP0 and SP1 to speed 3 or 4. LEDs H4 and H5 show status of dipswitches S1/SP 0 and S1/SP 1. If dipswitch S1/SP 0 is ON, LED H4 is lighted.
Switch is "ON" when pushed to the top or ON position. Speed 1 is minimum setting, and speed 4 is maximum setting. © 2001 KONE Inc. All rights reserved.
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See speed setting tables for maximum speed setting, corresponding speed, and maximum door closing speed allowed by 2000 A17.1 Code. Speed settings are for 2-speed side-opening doors only.
Speed settings (mm/sec) APD stainless or painted doors Opening height
Max setting
Setting speed
Speed settings (mm/sec) APD bronze doors
.
Code Max speed
Opening height
Max setting
48-inch opening width
Setting speed
Code Max speed
48-inch opening width
84 in.
3
248
315
84 in.
3
248
288
90 in.
3
248
306
90 in.
3
248
279
96 in.
3
248
297
96 in.
3
248
271
102 in.
3
248
290
102 in.
3
248
264
108 in.
3
248
282
108 in.
3
248
257
F629-T01 (9/2000)
F629-T02 (9/2000)
If any doors other than APD stainless, painted or bronze doors are used, the maximum closing speed (mm/sec) must be calculated using the following formula. The m is the weight, in pounds, of all car door panels plus the weight, in pounds, of the heaviest set of landing doors.
2 0 M a x im u m
c lo s e s p e e d = 1 0 0 0 X
m 2 .2
+ 3 0
F 6 2 7 -0 5 0 (4 /0 0 )
Other speed settings: Speed settings one and two are also available and will have the following closing speeds: Speed 2 196 mm/sec Speed 1 160 mm/sec F627-025 (9/2000)
© 2001 KONE Inc. All rights reserved.
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AMD door operators with 12 inch [305 mm] transoms: After routing electrical harness from AMD door operator, install wire cover box (1) to protect wires between door operator and header. ■ Side-opening AMD door operators
➤ AMD wire cover box (1) replaces cover plate at this location ➤ Attach AMD wire cover box (1) to transom with TEK screws ■ Center-opening AMD door operators
➤ AMD transom box base cover (2) replaces cover plate at center location ONLY. ➤ Align holes and attach wire cover box (1) to transom box base cover (8) with self-tapping screw. ➤ Attach other end of wire cover box (1) to canopy with TEK screw. 627-021 (1/2001)
© 2001 KONE Inc. All rights reserved.
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Running learn trip
9. Drive door in CLOSE direction with TEST/DRIVE button (4) until doors are completely closed. Sometimes OPEN direction button is used to drive 1. Verify S1 dipswitches PC1, PC2, MSE1 and MSE2 door closed the FIRST time. Reference switch LED, are in ON position. H20 (5) is lighted when doors are completely closed. 2. Verify S1 dipswitches OFL and RAIL1 are in OFF 10. If motor was running in wrong direction, the position. electronics corrects motor rotation and resets itself. 3. Set S1 dipswitches SPO and SP1 to door speed. 11. Use TEST/DRIVE button (4) to open doors. Run For additional information on setting door doors open until the door stops against door stop. speed dipswitches, refer to section titled: Checking door speed dipswitch settings.
12. Cycle doors fully open and closed until LED H21 (3) turns off. LED H21 should turn off after no more than five cycles.
4. Set S2 dipswitch REOP to ON position. 5. Set S2 dipswitch OPEN BUTT. to OFF position.
13. Turn RUN/TEST switch (1) back to RUN position for normal operation.
6. Use screwdriver to set RUN/TEST switch (1) to TEST.
14. Set door closing force between 20 and 30 lbs. [88 135 N].
7. Turn power ON. 8. Press and release learn button (2) on PC board after power up. LED H21 (3) should turn on.
For additional information, refer to section titled: Checking door closing force.
TEST/DRIVE button (4) has an OPEN direction button and a CLOSE direction button.
© 2001 KONE Inc. All rights reserved.
627-022 (1/2001)
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Checking door closing force *
The following describes the adjustment procedure used to set door closing force.
2. Back-off gauge until the door starts moving. Read pounds of force (2) on gauge and record the results.
Minimum door closing force is 20 lbs. Maximum door closing force is 30 lbs.
3. Allow the doors to open and close several times.
1. To check door pressure, physically stall the door at the midpoint in the closing direction. Then, place the rubber end of a pressure gauge (1) on the edge of the power-driven car door (3).
© 2001 KONE Inc. All rights reserved.
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4. Physically stall the doors again in the closing direction and re-check the door closing force with the pressure gauge.
PFM8-629 (R0) 2001-01-12
AMD door operator: 2-speed Product Instruction
5. If required, adjust door closing force. ■
Remove PC board cover on door operator.
■
Use close force potentiometer (4) to adjust closing force. ➤ Turn close force potentiometer (4) CLOCKWISE to INCREASE door closing force. ➤ Turn close force potentiometer (4) COUNTERCLOCKWISE to DECREASE door closing force. F606-049 (1/2001)
© 2001 KONE Inc. All rights reserved.
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Verifying distances between clutch & door drive rollers 1. Make sure clutch opens and closes properly. 2. Measure distance (A) between clutch vanes (1) with car door fully closed and clutch fully picked. 3. Use formula to calculate distance (B). B = A minus 3-3/4 inches 2 4. Move car down until clutch is at hoistway door sill (2). 5. Use a tri-square (3) and pencil to mark distance between clutch vanes (1) on hoistway sill (2). Clutch must be fully picked. 6. Move car down until TOP of car header (4) is LEVEL with hoistway door sill (2). Marking distance (A) between clutch vanes on hoistway sill with pencil 7. Using a tri-square (3) and scratch awl, transfer pencil marks from hoistway door sill (2) to top of car header (4).
Transferring pencil marks on hoistway sill to scribe marks on header © 2001 KONE Inc. All rights reserved.
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8. Using dimension for distance (B) from calculation and measuring inside distance (A), scribe a mark for distance (B) on header. 9. Move car until car header (4) is LEVEL with drive rollers (5 and 6) 10. Loosen two screws (7) to set door drive roller (5) to distance (B). IMPORTANT. Distance from front of door drive roller (5) to back of door drive roller (6) MUST BE 3-3/4 inches [95 mm]. 11. Set distance from front of door drive roller (5) to back of door drive roller (6) to 3-3/4 inches [95 mm]. If necessary, loosen screw (8) to set distance. 12. Measure distance (C) between door drive roller (6) and clutch vane (1). If distance (C) DOES NOT equal distance (B), check calculation made for distance (B) in a previous step. 13. Use marks on car door header (4) to set all remaining door rollers at each landing which will ensure the 3-3/4 inches [95 mm] dimension.
Setting door rollers to dimension (B) and (C)
IMPORTANT. Verify ALL door drive roller setscrews are tight. 627-023 (1/2001)
© 2001 KONE Inc. All rights reserved.
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PFM8-629 (R0) 2001-01-12
AMD door operator: 2-speed Product Instruction
Checking running clearance between clutch & door drive rollers 1. Remove screw (1) from parking position on clutch. 2. Open clutch vanes and install screw (1) in lock position hole (2). 3. Run car on inspect and check running clearance between clutch and door drive rollers at each floor. 4. After checking running clearance, remove screw (1) from lock position hole (2) and reinstall in parking position hole. 627-024 (1/2001)
© 2001 KONE Inc. All rights reserved.
34
PFM8-629 (R0) 2001-01-12
AMD door operator: 2-speed Product Instruction
Adjusting door drive rollers 1. After clutch is installed, make sure there is 3/8 inch [10 mm] clearance between front of door drive rollers (1) and edge of platform. 2. If adjustment is necessary, loosen setscrews (2) and adjust door drive rollers (1) in or out. 3. IMPORTANT. After adjusting, verify setscrews (2) are tight. 627-025 (1/2001)
© 2001 KONE Inc. All rights reserved.
35
PFM8-629 (R0) 2001-01-12
AMD door operator: 2-speed Product Instruction
Diagnostics Situation Before performing any diagnostics
Door operator does not start learning drive
Door does not move at all.
Door not moving
Door does not open
AMD door operator - Diagnostics Cause
Power failure
Determine cause
Correction
Verify main elevator disconnect is on. Make sure 115 VAC fuse protecting power to door operator and other functions IS NOT open
Turn on main elevator disconnect or replace open fuse.
Check LED's H22 and H23 are lit according to supply voltage.
Turn on main elevator disconnect or replace open fuse.
Check fuse F1 on door control board.
Replace fuse once. If fuse burns out again, replace door control board.
Check low volt indicator LED H18.
Change transformer.
Check power supply wiring.
Connect plugs properly.
Closing force limit too low.
Turn CLOSE FORCE potentiometer slightly clockwise to increase force.
Encoder, motor or bad contact in reference
Replace faulty component.
Motor not running on open/close command
Verify motor wires are connected (plug X4). Verify control panel is giving an Open or Close command (16-17/X1) LED H1, H2.
Connect unplugged wires.
Motor temperature too high.
LED H21 flashes (except during startup).
Let motor cool down. If motor gets hot again look for mechanical obstructions and remove them.
Check STATUS LED H21. Check for high friction when door is moved manually.
Switch operator power OFF then ON. Replace board if it still flashes.
Door is stuck mechanically.
Open door with emergency door key and move door manually.
Adjust door mechanics
Verify door control board is receiving open\close commands and verify reference switch signal.
View LED's H1 and H2 for open\close View LED H20 for reference switch.
Door control board does not receive an open command
Verify open Command LED H2 is lit when an active open command is present (low).
Close command (LED H1,17/X1) is not active (LOW). Close command overrides an open command. Landing door lock is jammed. Door does not close
Door control board does not receive a close command.
Free landing door lock. Verify Close command LED H1 (17/X1) is lit when an active close command is present (LOW).
Closing force may be too low (or friction too high).
Turn CLOSE FORCE potentiometer slightly clockwise to increase force.
F627-T01 (5/00)
© 2001 KONE Inc. All rights reserved.
36
PFM8-629 (R0) 2001-01-12
AMD door operator: 2-speed Product Instruction
Electronic assembly layout
Plug description ➤ Standard I/O, X1, (1) Other end attaches to terminal block TB13 on car panel connection board, CPCB ➤ Extended I/O, X2, (2) Other end attaches to terminal block TB13 on car panel connection board, CPCB ➤ Motor, X4, (3) ➤ Transformer secondary winding, X6, (4) ➤ Transformer primary winding, X5, (5) ➤ Motor encoder, X10, (6) ➤ Board line in, X19, (7) Other end attaches to terminal block TB13 on car panel connection board, CPCB ➤ Test drive button, X40, (8) ➤ Wires from Run/test switch cable (9): one wire to GND on X1, one wire to SD on X1 627-026 (1/2001)
© 2001 KONE Inc. All rights reserved.
37
PFM8-629 (R0) 2001-01-12
AMD door operator: 2-speed Product Instruction
Interface between door operator & car panel connection board The following provides information about interfaces between the AMD door operator and the car panel connection board (CPCB). ■ Power supply ■ Safety Circuit ■ Interface LEDs ■ Close force potentiometer ■ Open / close commands ■ Service drive command ■ Speed selection inputs ■ Nudging command ■ Open and Close end outputs ■ Dipswitches
POWER SUPPLY ➤ AMD drive 2 has automatic line voltage detection. During power up, it detects applied voltage and switches transformer to appropriate winding. ➤ Recommended fuse is 6A for 115125VAC
Connector X19 on door operator PC board
➤ Line in supply is connected to Phoenix connector (1) Refer to harness wiring diagram for wiring information.
SAFETY CIRCUIT ➤ Door contact wires are prewired to a Molex plug (2) ➤ Safety contact ratings: Min. 5VDC Max. 250VAC 627-027 (5/2000)
Molex plug for door contact wires
© 2001 KONE Inc. All rights reserved.
38
PFM8-629 (R0) 2001-01-12
AMD door operator: 2-speed Product Instruction
INTERFACE LED'S AMD door operator PC board: Interface LED’s
N/C = No Connection
Name
LED Label
LED illuminated if:
Close
H1
Close command on
Open
H2
Open command on
Open End
H13
Door is in open end position
Reopen
H17
Re-open NO contact closed
Service drive
H3
Elevator service drive is active: test mode
PC out
NA
NA
Limit in
NA
NA
+24V Extern
H26
External +24VDC available
Speed 0
H4
Speed level 0 is selected
Speed 1
H5
Speed level 1 is selected
Nudging
H6
Nudging command on
Close end
H12
Door is in close end position
SE out
NA
NA
POS. out
H16
Door open > 31-1/2 inches [800mm]
F627-T05 (4/00)
AMD door operator PC board: LED’s Voltage selection LED’s Name
LED Label
LED illuminated if:
LED LO
H23
Line voltage selected = 115V
LED HI
H22
Line voltage selected = 115V
Miscellaneous board LED’s 5V power
H18
Board powered (5V)
Watch dog
H19
Blinking or lighted: µP-defect
Status
H21
Lighted during start up and learning Blinking if fault is detected
24V Power
H24
Power supply for door protective devices is ON
F627-T06 (4/00)
© 2001 KONE Inc. All rights reserved.
39
PFM8-629 (R0) 2001-01-12
AMD door operator: 2-speed Product Instruction
CLOSE FORCE POTENTIOMETER ➤ Turn close force potentiometer (4) clockwise to increase closing force ➤ Close force range is minimum of 20 ft lbs [89 N] and maximum of 30 ft lbs [133 N]
OPEN & CLOSE COMMANDS
Open & Close commands
A close command must always be active during elevator movement. ➤ When inputs 16 and 17 are LOW, door operates in slow speed mode. Door moves in close direction at nudging speed. ➤ In slow speed mode, closing force reopen is working normally. ➤ At any time, command can be set to hold door opened or closed. Additional power consumption is approximately 10W, and does not overheat motor or electronics.
© 2001 KONE Inc. All rights reserved.
16-Open
17-Close
Door function
L
H
Door opens or stays open
H
L
Door closes or stays closed
L
L
Door closes with nudging speed
H
H
Door stops, no motor force
F627-T08 (4/00)
40
PFM8-629 (R0) 2001-01-12
AMD door operator: 2-speed Product Instruction
SERVICE DRIVE COMMAND ➤ When service drive RUN/TEST switch (5) is set to TEST position, door operates in service drive mode. Open and close commands from car panel connection board are disabled.
➤ RUN/TEST switch must be in RUN position while operating car in normal or inspection mode. This allows car panel connection board, CPCB, to send a CLOSE command to drive the door closed and expand the clutch.
➤ Door can be driven by test drive buttons (6) on top of door operator near motor (7) Test drive buttons are disabled when service drive RUN/ TEST switch (5) is set to RUN position.
© 2001 KONE Inc. All rights reserved.
627-028 (1/2001)
41
PFM8-629 (R0) 2001-01-12
AMD door operator: 2-speed Product Instruction
SPEED SELECTION INPUTS
OPEN END OUTPUT
➤ Lift control can select one of four possible door speeds
➤ Output is set when door panels are approximately 3/8 inch [10mm] from completely open position.
➤ Inputs are connected in parallel with dipswitches S1/5 and S1/6.
CLOSE END OUTPUT
➤ Inputs are activated if dipswitches are set to OFF.
➤ Output is set when door panels are completely closed.
NUDGING COMMAND ➤ Input switches door to slow speed drive ➤ Speed is selected according to 3.5 Joule door panel energy limitation. ➤ Command is valid only in CLOSE direction ➤ Lift control has to take care of deactivationg smoke sensitive reopening devices.
© 2001 KONE Inc. All rights reserved.
42
PFM8-629 (R0) 2001-01-12
AMD door operator: 2-speed Product Instruction
DIPSWITCHES AMD door operator PC board: Dipswitches Dipswitch location
ON
OFF
S1/1
Photo cell 1 disabled
Photo cell 1 enabled
S1/2
Photo cell 2 disabled
Photo cell 2 enabled
S1/3
Mechanical safety edge 1 disabled
Mechanical safety edge 1 enabled
S1/4
Mechanical safety edge 2 disabled
Mechanical safety edge 2 enabled
S1/5
Speed selection, binary coded. Refer to Speed table for SP0 & SP1
S1/6 S1/7
Open force limitation active
No Open force limitation
S1/8
Drive attached to railing 1 (ADV railing)
Drive attached to railing 2. DO NOT use for railing 1, because railing and belt can be damaged.
S2/1
Reopen IN "30" connected to GND
Reopen IN "30" potential free
S2/2
Open button break contact to +24V
Open button make contact to GND
F627-T10 (4/00)
LEDs H4 and H5 show status of dipswitches S1/SP 0 and S1/SP 1. If dipswitch S1/SP 0 is ON, LED H4 is lighted. 627-029 (5/2000)
© 2001 KONE Inc. All rights reserved.
43
PFM8-629 (R0) 2001-01-12
AMD door operator: 2-speed Product Instruction
Supervision functions The AMD door operator has supervision functions and Supervision LEDs as follows. ■ Faults causing reset or shut down ■ Faults affecting door performance
FAULTS CAUSING RESET OR SHUT DOWN ➤ Short circuit current is flowing in the electronic unit. ➤ Encoder supervision against short circuit, opens and missing signals. ➤ Watchdog for µController - controller or program fault. ➤ Low voltage protection
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