5 - Geh-6126c_vol_i Hmi Manual

Share Embed Donate


Short Description

5 - Geh-6126c_vol_i Hmi Manual...

Description

GE Energy

HMI for Turbine Control Operators Guide GEH-6126& Vol I

g

These instructions do not purport to cover all details or variations in equipment, nor to provide for every possible contingency to be met during installation, operation, and maintenance. The information is supplied for informational purposes only, and GE makes no warranty as to the accuracy of the information included herein. Changes, modifications and/or improvements to equipment and specifications are made periodically and these changes may or may not be reflected herein. It is understood that GE may make changes, modifications, or improvements to the equipment referenced herein or to the document itself at any time. This document is intended for trained personnel familiar with the GE products referenced herein. GE may have patents or pending patent applications covering subject matter in this document. The furnishing of this document does not provide any license whatsoever to any of these patents. This document contains proprietary information of General Electric Company, USA and is furnished to its customer solely to assist that customer in the installation, testing, operation, and/or maintenance of the equipment described. This document shall not be reproduced in whole or in part nor shall its contents be disclosed to any third party without the written approval of GE Energy. GE provides the following document and the information included therein as is and without warranty of any kind, expressed or implied, including but not limited to any implied statutory warranty of merchantability or fitness for particular purpose. If further assistance or technical information is desired, contact the nearest GE Sales or Service Office, or an authorized GE Sales Representative.

© 2008 - 2011 General Electric Company, USA. All rights reserved. Issued: 2008-06-11 Revised: 2011-09-19

* Trademark of General Electric Company

CIMPLICITY is a registered trademark of GE Fanuc Automation North America, Inc. Modbus is a registered trademark of Schneider Automation.

SPEEDTRONIC is a trademark of General Electric Company, USA. Windows and Windows NT are registered trademarks of Microsoft Corporation.

g

To:

Reader Comments

GE Energy Documentation Design, Rm. 293 1501 Roanoke Blvd. Salem, VA 24153-6492 USA Fax: 1-540-387-8651 (GE Internal DC 8-278-8651)

We welcome comments and suggestions to make this publication more useful. Your Name

Today’s Date

Your Company’s Name and Address

Job Site GE Requisition No.

If needed, how can we contact you? Fax No. Phone No. E-mail

Your Job Function / How You Use This Publication

Publication No.

Address

Publication Issue/Revision Date

General Rating Excellent Contents { Organization { Technical Accuracy { Clarity { Completeness { Drawings / Figures { Tables { Referencing { Readability {

Good { { { { { { { { {

Fair { { { { { { { { {

Poor { { { { { { { { {

Additional Comments ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________

Specific Suggestions (Corrections, information that could be expanded on, and such.) Page No.

Comments

_____

_________________________________________________________________________________

_____

_________________________________________________________________________________

_____

_________________________________________________________________________________

_____

_________________________________________________________________________________

_____

_________________________________________________________________________________

_____

_________________________________________________________________________________

Other Comments (What you like, what could be added, how to improve, and such.) ________________________________________________

__________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ Overall grade (Compared to publications from other manufacturers of similar products, how do you rate this publication?) { Superior

{ Comparable

{ Inferior

Detach and fax or mail to the address noted above.

{ Do not know

Comment ____________________________________________

........................................................................ Fold here and close with staple or tape .......................................................................................... Place stamp here.

____________________________ ____________________________ ____________________________

GE Energy Documentation Design, Rm. 293 1501 Roanoke Blvd. Salem, VA 24153-6492 USA

.......................................................................................... Fold here first ........................................................................................................

Safety Symbol Legend

Indicates a procedure, condition, or statement that, if not strictly observed, could result in personal injury or death.

Indicates a procedure, condition, or statement that, if not strictly observed, could result in damage to or destruction of equipment.

Indicates a procedure, condition, or statement that should be strictly followed in order to optimize these applications.

Note Indicates an essential or important procedure, condition, or statement.

This equipment contains a potential hazard of electric shock or burn. Only personnel who are adequately trained and thoroughly familiar with the equipment and the instructions should install, operate, or maintain this equipment. Isolation of test equipment from the equipment under test presents potential electrical hazards. If the test equipment cannot be grounded to the equipment under test, the test equipment’s case must be shielded to prevent contact by personnel. To minimize hazard of electrical shock or burn, approved grounding practices and procedures must be strictly followed.

To prevent personal injury or equipment damage caused by equipment malfunction, only adequately trained personnel should modify any programmable machine.

Contents Chapter 1 Overview

1-1

Introduction ...............................................................................................................................................1-1 HMI Overview ..........................................................................................................................................1-1 Product Features.............................................................................................................................1-1 HMI Components...........................................................................................................................1-2 Graphic Displays............................................................................................................................1-3 Communications ............................................................................................................................1-5 Optional Features ...........................................................................................................................1-5 Application-Specific Features ........................................................................................................1-6 Technical Specifications............................................................................................................................1-6 Related Documentation .............................................................................................................................1-7 How to find the 3V number.......................................................................................................................1-8

Chapter 2 Quick-Start Procedures

2-1

Introduction ...............................................................................................................................................2-1 Starting Up the HMI..................................................................................................................................2-1 Other HMI Displays ..................................................................................................................................2-4 Lockout Function Master Reset - Mark IV, Mark V, Mark V LM and Mark VI...........................2-4 Trip Diagram Display - Mark IV, Mark V, Mark V LM and Mark VI ..........................................2-5 Lockout Function Diagnostic Reset - Mark V, Mark V LM and Mark VI....................................2-6 Start Checks Display - Mark V, Mark V LM and Mark VI ..........................................................2-7 Alarm Setup - Mark IV, Mark V, Mark V LM and Mark VI........................................................2-8 Turbine Startup Trend Display - Mark IV, Mark V, Mark V LM and Mark VI ............................2-9 Synchronization Display - Mark IV, Mark V, Mark V LM and Mark VI...................................2-10 Optional HMI Displays ...........................................................................................................................2-11 Reactive Capability Display - Mark IV, Mark V, Mark V LM and Mark VI .............................2-11 Manual Synchronizing Display....................................................................................................2-12 Triggered Plot Display .................................................................................................................2-15 Other Tools..............................................................................................................................................2-16 Viewing Sequencing Information ................................................................................................2-16 Viewing Trip Information ............................................................................................................2-24 Alarm Logger Control..................................................................................................................2-30 Hold List Display (Steam Turbine Applications).........................................................................2-31 Accessing the Web-Based Displays- Mark IV, Mark V, Mark V LM, Mark VI ........................2-32

Chapter 3 Display and Control (Command) Programs

3-1

Introduction ...............................................................................................................................................3-1 Viewing Sequencing Information..............................................................................................................3-1 Viewing Sequencing Information - Mark IV .................................................................................3-1 Viewing Sequencing Information - Mark V and Mark V LM ......................................................3-2 Viewing Sequencing Information - Mark VI ...............................................................................3-10 Viewing Trip Information .......................................................................................................................3-14 Viewing Trip Information - Mark IV...........................................................................................3-14 Viewing Trip Information – Mark V and Mark V LM ................................................................3-14 Viewing Trip Information - Mark VI...........................................................................................3-20 Web-Based Displays - Mark IV, Mark V, Mark V LM, and Mark VI....................................................3-25 Accessing the Web-Based Displays.............................................................................................3-25 Historical Alarm and Event Report..............................................................................................3-26

GEH-6126C Vol I HMI Operators Guide

Contents • i

Hold List (Steam Applications) - Mark V and Mark VI..........................................................................3-31 Hold List Rules ............................................................................................................................3-32 Demand Display - Mark IV, Mark V, and Mark V LM ..........................................................................3-33 Starting Demand Display .............................................................................................................3-33 Demand Display Menu Window..................................................................................................3-35 Using Demand Display ................................................................................................................3-39 Logic Forcing Display - Mark V and Mark V LM ..................................................................................3-46 Starting the Logic Forcing Display ..............................................................................................3-46 Opening, Creating, Modifying and Saving Logic Forcing Displays ............................................3-49 Using the Logic Forcing Display Program...................................................................................3-50 Forced Variables - Mark VI.....................................................................................................................3-53 Starting toolbox............................................................................................................................3-53 Using Finder to Locate a Variable to Force .................................................................................3-54 Locating Forced Variables ...........................................................................................................3-56 Forced Variables using Control System Toolbox.........................................................................3-57 Toolbox Privilege Level Functions - Mark VI ........................................................................................3-58

Appendix A HMI Function Reference

A-1

HMI Functions for GE Turbine Controllers .............................................................................................A-1 CIMPLICITY HMI Supported Functions ................................................................................................A-4

Appendix B Alarm Overview

B-1

Introduction .............................................................................................................................................. B-1 Hold List Alarms (Steam Turbine Only) .................................................................................................. B-1 Process Alarms ......................................................................................................................................... B-2 Process (and Hold) Alarm Data Flow ........................................................................................... B-2 Diagnostic Alarms .................................................................................................................................... B-3

Glossary of Terms Index

ii • Contents

G-1 I-1

GEH-6126C Vol I HMI Operators Guide

CHAPTER 1

Chapter 1 Overview Introduction The Human-Machine Interface (HMI) for SPEEDTRONIC turbine control is an operator interface for real-time control of power-plant processes and equipment. It ® runs on a computer-based workstation using a Microsoft Windows Operating System. The HMI provides operator display and control for the Mark* IV, Mark* V, Mark* V LM and Mark* VI turbine controllers. This document, Volume I, covers HMI operation. It is written as a guide to help the ® operator in using applicable HMI and supported CIMPLICITY HMI functions with the SPEEDTRONIC Mark IV, Mark V, Mark V LM and, Mark VI turbine controllers. Volume II covers HMI maintenance features.

HMI Overview The Human-Machine Interface (HMI) for SPEEDTRONIC turbine control is a operator interface for real-time control of power-plant processes and equipment. It runs on a pc-based workstation using client-server architecture. The HMI provides operator display and control for the Mark IV, Mark V, Mark V LM, and Mark VI turbine controllers. The HMI can be configured to operate with a variety of system devices, integrating plant operation at a single level. Plant operators and engineers can view and control plant equipment through a common interface. The HMI uses many different software packages to perform its functions. The primary package used for the operator interface is CIMPLICITY HMI. An operator can use the HMI for the following turbine control functions: •

Monitor one or more turbines through graphical displays (for example: alarms, wheelspace temperatures, and vibration levels).



Issue commands to the selected turbine or driven device (for example: Start, Stop, Cooldown On, Auto, and Raise/Lower Output). Note CIMPLICITY HMI is a product of GE Fanuc Automation.

Product Features The HMI contains a number of product features important for power plant control: •

Dynamic graphics



Alarm displays



Process variable trending



HMI access security



Maintenance functions such as logic forcing and user-defined point displays

GEH-6126C Vol I HMI Operators Guide

Chapter 1 Overview • 1-1

HMI Components The turbine control HMI consists of the following functional components (Refer to figure Data Flow between HMI Components): •

CIMPLICITY HMI is used primarily to display turbine status screens, which enable an operator to monitor the unit(s). Refresh rate is typically 1 second. CIMPLICITY is not used to configure the turbine control. –

An HMI Server connects to the controllers to retrieve and display realtime data. It optionally makes this information available on the Plant Data Highway. HMI Servers typically also provide the programming toolsets for turbine controllers.



An HMI Viewer contains the operator interface software, which allows the operator or maintenance personnel to view screen graphics, data values, alarms, and trends, as well as to issue commands, edit control coefficient values, and obtain system logs and reports. The HMI Viewer gets its real-time data over the Plant Data Highway from an HMI Server.

Note GFK-1180 provides a detailed description of the capabilities of the CIMPLICITY product. •





Turbine Control Interface (TCI) is a software package used to communicate with Mark IV and Mark V controllers to retrieve real-time information and alarms. It also provides the programming toolset for the Mark V controllers. Specialized displays are included for specialty functions such as logic forcing and displaying high-speed data. TCI performs the following functions for the turbine controllers: –

Mark IV: Provides real-time interface for data and alarms



Mark V: Provides real-time interface for data and alarms, specialized displays, and the programming toolset to configure a Mark V.



Mark VI: Provides real-time interface for alarms.

TCIMB (TCI/CIMPLICITY Bridge, previously called CIMB or CIMBridge) is an interface between the CIMPLICITY and TCI, as follows: –

Enables CIMPLICITY to collect data and alarms from controllers supported by TCI.



Forwards setpoint and alarm commands from CIMPLICITY to TCI for controllers supported by TCI.

System database (Mark VI only) establishes signal management and definition for the control system. It provides a single repository for system alarm messages and definitions, and defines mapping between controller software and physical I/O. Additionally, it defines Ethernet Global Data (EGD) exchanges, which provide the HMI with controller real-time data. Access to the database is required when configuring the system, but is not required while running.

Depending on the size of the system, these elements can be combined into a single computer, or distributed in multiple units. The modular nature of the HMI allows units to be expanded incrementally as system needs change.

1-2 • Chapter 1 Overview

GEH-6126C Vol I HMI Operators Guide

CIMPLICITY

TCI

Alarm Queue

Point Data

Alarm Manager

int Po

ar Al

Alarms

s m

External Alarm Manager

Alarm Queue Device Collector

Point Data

Mark V RP

Devices

Point Database

Point Manager

TCIMB

Data Dictionary

Devcom (EGD...)

Devices

Data Flow between HMI Components

Graphic Displays The HMI uses the graphics and alarm features of the CIMPLICITY software to provide an operator interface integrating many different types of controllers. The graphical displays offer representations of equipment in real-time. The HMI displays data and processes operator commands using screens that represent a variety of signals, their values, and units. Display items change color based on logic signals, while certain objects are dynamic and refresh with every data update, like bar graphs. Normal viewing allows the displayed data to be updated once per second, and special tools allow collection and storage of data at faster rates. HMI graphic displays include main unit, vibration, sensor readings, control setpoints, alarms, permissives, logic forcing, demand display, sequence editor, dynamic rung display, trip history display, trending, and many others depending on the application. An operator can view alarms from any HMI on the network as they occur. Note Screens are developed using preconfigured graphic building blocks that provide commonality to different plant applications that use the HMI.

GEH-6126BVol VolI IHMI HMIOperators OperatorsGuide Guide GEH-6126C

Chapter 1 Overview • 1-3

The following figure Sample HMI Display for Gas Turbine and Generator Data displays a typical screen using graphics to display real-time turbine data.

Click buttons and other animated objects to open additional displays or objects.

Click to open an Alarm display which will display all alarms.

Select an alarm listed on the alarm display, then click the button for the desired action.

Alarms

Sample HMI Display for Gas Turbine and Generator Data

The graphic system performs key HMI functions and provides the operator with realtime process visualization and control using the following: •

CimEdit is an object-oriented program that creates and edits the user graphic screen displays



CimView is the HMI program that displays the process information in graphical formats. Screens have a 1-second refresh rate Note GFK-1396 provides a detailed description of the CimEdit and CimView applications.

1-4 • Chapter 1 Overview



CIMPLICITY Alarm Viewer provides alarm management functions such as sorting and filtering by priority, by unit, by time, or by source device. Also supported are configurable alarm field displays.



The point control panel provides a listing of points in the system with realtime values.



The basic control engine allows users to run scripts in response to system ® events. The program editor is used to create Visual Basic for Applications scripts.

GEH-6126C Vol I HMI Operators Guide

Communications The following figure displays the networks used by the HMI to communicate within a SPEEDTRONIC turbine control system. Mark VI Plant Data Highway (Ethernet)

Data

Data

HMI Server # 1

HMI Viewer

HMI Server # 2

Historian

TR

Mark VI Unit Data Highway (Ethernet)

Mark IV Control System Freeway (CSF) Mark V Stagelink Mark VI Turbine Control I/O

Mark IV Turbine Control I/O

Mark V Turbine Control I/O

Example of a Turbine Control Communications Network

Note Refer to GEH-6126 Vol. II and individual controller documents for more detail about the networks and protocol used for HMI communication. For Ethernet TCP/IP communication to third party equipment, such as a distributed control system (DCS) the HMI provides GE Industrial Systems standard messages ® (GSM) and Modbus protocol. GSM application layer protocols support four classes of application-level messages: administration, event-driven, periodic data, and common request messages. Alternatively, communication to remote DCS equipment is available through a Modbus interface, where the HMI acts as a slave to the DCS master. Such a system allows an operator at a remote location to initiate any operator command and to monitor turbine data.

Optional Features The HMI supports a Windows-based Historian computer, which collects and stores ® data from the control units for later analysis. OSI Software, Inc.’s PI-ProcessBook provides historical and real-time trending of all process data, and can run in the Historian and/or HMI Viewer. The HMI communicates with the Historian through the Ethernet-based Plant Data Highway (PDH) and through RS-232C lines. Note Document GEH-6422 provides information about the Historian.

GEH-6126C Vol I HMI Operators Guide

Chapter 1 Overview • 1-5

The HMI includes a time synchronization capability in both low- and highresolution forms. When redundant time masters are available, all turbine controllers and operator interface units on a system automatically select the same, highest quality time master. A Web Gateway allows operators to access HMI data from any computer on the network that includes the HMI. Third party interfaces allow the HMI to exchange data with the DCS, programmable logic controllers, I/O devices, and other computers.

Application-Specific Features When the HMI is paired with either the Mark V or the Mark VI turbine controllers, the turbine control software tools can be added to as an integral part of the HMI. The Mark VI features are based on the GE Control System Toolbox (toolbox). When the HMI is used in our Integrated Control Systems (ICS) product line or as a Balance-of-Plant (BOP) control interface, the ICS/BOP toolset becomes part of the HMI.

Technical Specifications Exact hardware and software specifications for the HMI are determined according to the needs of the customer and purchased options. The HMI workstation is typically sent to the customer with the HMI program already installed.

1-6 • Chapter 1 Overview

GEH-6126C Vol I HMI Operators Guide

Related Documentation The following documents apply to the HMI and SPEEDTRONIC turbine controllers and can help in understanding HMI operation: HMI-related documents: •

GEH-6126 Volume II, HMI for SPEEDTRONIC Turbine Control, Application Guide



GEI-100165, GEDS Standard Message Format



GEI-100279, SDB Exchange User’s Guide for Control System Solutions



GEI-100500, System Database Utilities for Control System Solutions



GEI-100513, HMI Time Synchronization for SPEEDTRONIC Turbine Control



GEI-100514, Power Block Control for SPEEDTRONIC Turbine Control, Product Description



GEI-100515, Microsoft NetMeeting 3.0 for SPEEDTRONIC Turbine Control, Installation and Setup



GEI-100516, GE Industrial System Standard Messages (GSM)



GEI-100517, Modbus for HMI Applications



GEI-100535, Modbus Communication Interface for SPEEDTRONIC Mark VI Turbine Controllers



GEH-6422, Turbine Historian System Guide



GFK-1180, CIMPLICITY Base System User's Manual



GFK-1181, CIMPLICITY HMI Plant Edition, Base System Device Communications Manual



GFK-1396, CIMPLICITY HMI CimEdit Operation Manual



GFK-1675, CIMPLICITY HMI, OPC Server Operation Manual

®

Mark VI controller and related documents: •

GEH-6403, Control System Toolbox for Configuring a Mark VI Turbine Controller



GEH-6408, Control System Toolbox for Configuring the Trend Recorder



GEH-6421, SPEEDTRONIC Mark VI System Guide, Volumes I and II



GEJ-7485, SPEEDTRONIC Mark VI Turbine Control, Software Maintenance



GEI-100278, Data Historian

Mark V and V LM controller and related documents: •

GEH-5979, SPEEDTRONIC Mark V Turbine Control User’s Manual



GEH-5980, SPEEDTRONIC Mark V Turbine Control Maintenance Manual



GEH-6195, SPEEDTRONIC Mark V Turbine Control Application Manual Overview



GEH-6354, Mark V LM SPEEDTRONIC Turbine Control User’s Manual Note GEH-#### is the document identification number.

GEH-6126C Vol I HMI Operators Guide

Chapter 1 Overview • 1-7

How to find the 3V number The GE requisition or shop order number is referred to as the 3V number. These numbers should be recorded and retained for future reference. The GE job sticker with this number is located on the equipment such as the controller cabinet and the HMI computers. Refer to figure Sample of GE Job Sticker. This 3V number is required for support issues.

Sample 3V job number Sample of GE Job Sticker

1-8 • Chapter 1 Overview

GEH-6126C Vol I HMI Operators Guide

CHAPTER 2

Chapter 2 Quick-Start Procedures Introduction A facility typically receives the HMI pre-loaded with all the programs and customized software required for the customer’s application. It is configured during installation to automatically log on and open to the main operator display when powered-up. This chapter provides basic startup procedures to help the operator use the HMI. Detail of these HMI features is covered in the other sections of this document.

Starting Up the HMI To start up the HMI and open your application 1

Power up the computer if it is off. If Auto Log On is enabled the computer should start the CIMPLICITY application CimView and its associated main operation display automatically. If a Log On dialog box appears, type in Oper in the User Name field (User names are not case sensitive) and its associated password (default is no password) in the Password field.

2

If the computer is already running, press the three keys Ctrl+Alt+Delete all at once to bring up the Log On dialog box to change the User to Oper.

3

If the main operation display does not start automatically, double-click the desktop icon, typically Unit_Control.cim.

When the computer starts up, it starts all CIMPLICITY programs (Refer to figure Typical Services Starting Display, below) and displays the main operation display (Refer to figure Example of a Typical HMI Display). Note GFK-1180 describes CimView in detail for the Mark V. Note The HMI displays for the user's system are CimView displays (*.cim files), which can open before CIMPLICITY finishes loading. If at first the display is not animated or setpoints fail, wait a few minutes for the startup to complete before beginning operation. During the startup process do not click any Cancel or Close buttons.

GEH-6126C Vol I HMI Operators Guide

Chapter 2 Quick-Start Procedures • 2-1

Do not click Close button as it may cancel the complete loading of essential services before the HMI starts.

Click to manually start HMI if it does not start automatically. Typical Services Starting Display

Click buttons and other animated objects to open additional displays or objects.

Click to open an Alarm display which will display all alarms. Select an alarm listed on the alarm display, then click the button for the desired action.

Alarms

Example of a Typical HMI Display

2-2 • Chapter 2 Quick-Start Procedures

GEH-6126C Vol I HMI Operators Guide

Example of a Typical Alarm Display

GEH-6126C Vol I HMI Operators Guide

Chapter 2 Quick-Start Procedures • 2-3

Other HMI Displays Note The following HMI displays are not intended to be a guide to operating a turbine. It is not a comprehensive list. Only typical displays are listed.

Lockout Function Master Reset - Mark IV, Mark V, Mark V LM and Mark VI The Master Reset does not reset diagnostic alarms. It typically is performed after a turbine trip and all trip causes understood and corrected.

Master Reset Dialog Box

Process alarm that has returned to normal state.

Master Reset button

Example of Master Reset

The Master Reset clears any latched process alarms that have returned to a normal condition. The operator can also remove an alarm from the alarm queue by •

Selecting the alarm by clicking on it.



Clicking the Ack button.

2-4 • Chapter 2 Quick-Start Procedures

GEH-6126C Vol I HMI Operators Guide

Trip Diagram Display - Mark IV, Mark V, Mark V LM and Mark VI The Trip Diagram display enables operators and maintenance personnel to determine the causes of a turbine trip. The trip causes will remain displayed until a Master Reset is performed. A Master Reset does not cancel any problem that is not corrected.

Examples of causes of a trip.

Click Gen Capability button to open the Reactive Capability window.

Not all causes for a trip will appear on this display. Typical Trip Diagram Display

Note Trips are displayed in RED. Some signals are not latched. The operator must check the trip history for an accurate chain of events leading to any trips that appear on the display. Refer to Viewing the Trip History in this chapter for more information.

GEH-6126C Vol I HMI Operators Guide

Chapter 2 Quick-Start Procedures • 2-5

Lockout Function Diagnostic Reset - Mark V, Mark V LM and Mark VI The Diagnostic Reset function does not reset process alarms.

Sycronization display

Startup Trend display Diagnostic Reset button Diagnostic Reset dialog box

Diagnostic alarm example

Example of Diagnostic Reset Function

The Diagnostic Reset clears any latched diagnostic alarms that have returned to a normal condition. The operator can also remove an alarm from the alarm queue by •

Selecting the alarm by clicking on it.



Clicking the Ack button.

2-6 • Chapter 2 Quick-Start Procedures

GEH-6126C Vol I HMI Operators Guide

Start Checks Display - Mark V, Mark V LM and Mark VI The Start Checks display presents the turbine conditions that prevent the operator from starting the turbine.

First select Aux then Start Check

Signals which will inhibit the start of the turbine.

Turbine start status

Example of a Typical Start Check Display

Note Signals in the proper state to permit a start are displayed in GREEN. Signals which are RED inhibit start requests. The Diagnostic Reset clears any latched diagnostic alarms that have returned to a normal condition. The operator can also remove an alarm from the alarm queue by •

Selecting the alarm by clicking on it.



Clicking the Ack button.

GEH-6126C Vol I HMI Operators Guide

Chapter 2 Quick-Start Procedures • 2-7

Alarm Setup - Mark IV, Mark V, Mark V LM and Mark VI There can be many non-critical alarms displayed. The alarm list can be filtered so that only a portion of the alarms is displayed. For example the operator may select only process alarms to be displayed. This does not affect or change any alarms that are not displayed. By selecting the operator can display all alarms. The alarm filters are configured using CIMPLICITY. Refer to Chapter 3 for more information.

Previously defined CIMPLICITY alarm filters.

Alarm Setups dialog box.

Setup button

Example of a Typical Alarm Setups Dialog Box

The Alarm Setups dialog box is used to select alarms to be displayed based on filtering criteria defined using CIMPLICITY. •

Click Setup button.



Select filter.



Click Load.



Click Done to apply the filter to the alarm queue.

2-8 • Chapter 2 Quick-Start Procedures

GEH-6126C Vol I HMI Operators Guide

Turbine Startup Trend Display - Mark IV, Mark V, Mark V LM and Mark VI Clicking on the Startup Trend button (Refer to figure Example of Diagnostic Reset Function) opens a new window displaying the pre-defined Startup Trend display.

Slider to select a time for process value to be displayed.

Process values

Options buttons add/remove signals from the display.

Time frame for display information Typical Startup Trend Display

The Turbine Startup Trend display is available to the operators to monitor critical turbine parameters during the startup phase of the turbine. •

Click Startup Trend (Refer to figure Example of Diagnostic Reset Function for the location of this control).



Select Options.

GEH-6126C Vol I HMI Operators Guide

Chapter 2 Quick-Start Procedures • 2-9

Synchronization Display - Mark IV, Mark V, Mark V LM and Mark VI Clicking on the Synch button (Refer to figure Example of Diagnostic Reset Function) opens the Synch display. Refer to figure Typical Mark V Auto Synchronization Display.

Auto synch permissives

Synch Mode command buttons.

Typical Mark V Auto Synchronization Display

Refer to Optional HMI Displays, Manual Synchronizing Display, in this chapter for more information.

2-10 • Chapter 2 Quick-Start Procedures

GEH-6126C Vol I HMI Operators Guide

Optional HMI Displays Note The following HMI displays are not intended to be a guide to operating a turbine. The HMI displays are optional add-ons to CIMPLICITY. Only common optional displays are included.

Reactive Capability Display - Mark IV, Mark V, Mark V LM and Mark VI The Reactive Capability Display is a real-time graphic that displays the turbine generator's current MW and MVAR operating point (Refer to figure Example of Reactive Capability Display). The plot displays three lines of generator capability as a function of generator coolant temperature or hydrogen pressure. The operator can use this display to check how close the generator is operating to its thermal limits. To prevent the generator from overheating, the current operating point must be kept within the dynamic envelope displayed for the current conditions. Note The ratings curves are different for each application. They are displayed as an example only and should not be used unless they match the generator ratings. Displaying the wrong curves can cause operation outside the machine’s rated limits.

GEH-6126C Vol I HMI Operators Guide

Chapter 2 Quick-Start Procedures • 2-11

To get generator capability curves Click Gen Capability Three static curves represent the thermal limits of the generator at three discrete operating points. The curves are plotted at constant generator hydrogen pressure or constant ambient temperature, depending on the application.

Red dot represents the current generator operating point. It moves as the operating point changes.

Manual Synchronizing Display To bring a generator online with a power grid, the speed (frequency) and phase angle of the generator’s ac waveform must match that of the power grid. The preferred method is to use the turbine controller’s auto-synchronizing function.

Manual Synchronizing Display – Mark V and Mark V LM Mark V and Mark V LM – For Mark V and V LM, all data in the object is updated at 16 Hz. The Manual Synchronizing Display is run only from a HMI server. It must run on a server due to its fast update rate. If the Manual Synchronization option is enabled then both Automatic and Manual Synchronization share the same window for synchronization control. Mark IV – Refer to GEK-833810, Mark IV Speedtronic Gas Turbine Control System For Heavy Duty Gas Turbines, for more information. Mark V – Refer to GEH-6195, Mark V Turbine Control, for more information Mark V LM – Refer to GEH-6353, Mark V LM Speedtronic Turbine Control, for more information.

2-12 • Chapter 2 Quick-Start Procedures

GEH-6126C Vol I HMI Operators Guide

Manual Breaker Close button.

Synch mode change confirmation box Synch Mode command button Manual synch mode button Auto synch mode button

Example of Manual Synchronizing Display for Mark V

Breaker Close Command Button

Auto Synch Mode Confirmation Dialog Window

GEH-6126C Vol I HMI Operators Guide

Chapter 2 Quick-Start Procedures • 2-13

Manual Synchronizing Display – Mark VI For Mark VI, some data in the Manual Synchronizing display object is updated at the frame rate of the controller. It must run on a server due to its fast update rate. If the Manual Synchronization option is enabled then both Automatic and Manual Synchronization share the same window for synchronization control. Refer to GEH-6421 Mark VI Control System Guide, for more information.

Auto synch permissives

Manual Auto Sync Sync mode mode button button.

Close Breaker button visible when Manual Synch mode is enabled.

Manual Synchronizing Display for Mark VI

Manual Synchronizing Confirmation Window

Auto Synchronizing Confirmation Window

2-14 • Chapter 2 Quick-Start Procedures

GEH-6126C Vol I HMI Operators Guide

Triggered Plot Display Triggered Plot Display – Mark V and Mark V LM The Triggered Plot function provides a graph of high-speed turbine data. The graph can be triggered by the change in state of a logic signal in the unit. Turbine commands can be sent from this display, making it useful for initiating turbine tests (such as valve travel tests). Note The Triggered Plot function is run only from a HMI server. It is not run from a HMI viewer. It uses high-speed data (up to frame rate) that is only available from a HMI server. Only qualified personnel knowledgeable about turbine control and protection should create and execute commands. The commands can affect the control state and action of the unit control.

Example of Triggered Plot Display

GEH-6126C Vol I HMI Operators Guide

Chapter 2 Quick-Start Procedures • 2-15

Other Tools The following sections provide instructions for performing HMI functions, such as viewing sequencing information and performing logic forcing.

Viewing Sequencing Information Viewing Sequencing Information - Mark IV Mark IV has no sequencing information and no Dynamic Rung Display capability in an HMI. Sequencing information is available on the panel-mounted Operator Interface. Note Refer to GEK-83865 and GEK-83866.

Viewing Sequencing Information - Mark V and Mark V LM Both Mark V and Mark V LM use the Dynamic Rung display function for viewing sequencing information. The Dynamic Rung display is a tool for stepping through the control programming of a Mark V and Mark V LM controller. The Dynamic Rung display is used for monitoring purposes only. The unit’s control sequence program cannot be altered using this program. Note Refer to Chapter 3 for more information. Refer to Appendix A for functions and applicability. To open the Dynamic Rung Display for Mark V and Mark V LM 1

From the Start menu, select Programs, Turbine Control Maintenance, Unit T#, then Dynamic Rung Display. Or From the Windows desktop, click the Dynamic Rung Display icon.

2-16 • Chapter 2 Quick-Start Procedures

GEH-6126C Vol I HMI Operators Guide

Turbine Control Maintenance

Unit T#

Programs Utilities list

Start

2

From the HMI click Tools to display Turbine Control Maintenance utilities.

Click to open Turbine Control Maintenance utilities

Dynamic Rung display

GEH-6126C Vol I HMI Operators Guide

Chapter 2 Quick-Start Procedures • 2-17

Title bar displays unit name and segment name Header, which displays the following data Unit, site, and segment name. Rung number, and Timetag. The Header can scroll off the screen or be hidden by other windows. However, it is good practice to keep it visible because it contains valuable process information.

Viewing Sequencing Information - Mark VI The Mark VI controller uses the Control System Toolbox application to display all sequencing information. Note Refer to GEH-6403 Toolbox for a Mark VI Turbine Controller and Chapter 3 for more information. This feature is similar to the Dynamic Rung Display for the, Mark V and Mark V LM. When a controller is configured and downloaded, the live signal values can be viewed. This section defines how to go online to monitor these values and certain Summary Views when the controller is being monitored. These views are displayed when the Tracking button is on and an item is selected in the Outline View. Typically toolbox opens the controller at a privilege level of 0, which permits Read Only functions in toolbox. Operators typically run using this lowest privilege level to prevent inadvertent changes to the controller.

2-18 • Chapter 2 Quick-Start Procedures

GEH-6126C Vol I HMI Operators Guide

To open the Monitor Display for Mark VI 1

From the Start menu, select Programs, GE Control System Solutions, then Control System Toolbox. Or From the Windows desktop, click the Control System Toolbox icon. The toolbox Work Area displays an empty window until a device is created or opened.

2

From the toolbox File menu, open a previously saved configuration file.

3

Click the Tracking

4

button. Select the item of interest in the Click the Go Online/Offline Outline View. It appears in the Summary View with live signal values. Tracking Button

button to turn tracking on.

Finder

Go On/ Offline

Signal connections

Titlebar Toolbar

Outline View Live signal values displayed in Summary View Control Block

Privilege Level

GEH-6126C Vol I HMI Operators Guide

Chapter 2 Quick-Start Procedures • 2-19

To find all occurrences of a control signal 1

Click the Finder button displayed in above figure.

2

Enter control signal in dialog box and click Find.

3

Click on a location in the Context window to go to that location of the signal in the Summary View. A signal marked with an * is the location where the signal is written.

Always on top button Goto button Unit Signal

Asterisk (*) denotes location where signal is written.

Location of each occurrence of the signal.

User Defined Displays - Mark IV, Mark V, and Mark V LM CIMPLICITY HMI uses the Demand Display function for the Mark IV. This function is also available on the panel-mounted Operator Interface. The Demand Display function is used for Mark V and Mark V LM. Demand Display is a program that offers flexible monitoring and control of a variety of datapoints and of multiple units. It provides the following turbine control features: •

Ability to monitor several datapoints at a time.



Ability to issue process commands to the unit(s).



Alterable displays that conform to the user needs.



Easy to configure displays for testing and special procedures.



Control of unit functions while monitoring associated data.



Ability to accommodate different types of units in one Demand Display.

Note Refer to Chapter 3 for more information Only qualified personnel knowledgeable about turbine control and protection should create and execute commands. The commands can affect the control state and action of the unit control.

2-20 • Chapter 2 Quick-Start Procedures

GEH-6126C Vol I HMI Operators Guide

To load an existing Demand Display file 1

From the Start menu, select Programs, Turbine Control Maintenance, Unit T#, then Dynamic Rung Display.

2

From the File menu, select Open.

3

Select the desired file. If no existing file is specified, the default file DEMAND01.DM2 (located in the F:\RUNTIME directory) loads. To load a desired display Double click on the display name in the display menu.

List of Demand Displays. Double click to open.

Header Legend

Data Area

Command Target Field

GEH-6126C Vol I HMI Operators Guide

Chapter 2 Quick-Start Procedures • 2-21

User Defined Displays - Mark VI Mark VI uses toolbox and its Watch Windows function to provide user-defined displays. The Watch Windows function creates a quick reference list containing names, values, units, and description of the online values of signals. Each controller document can contain multiple, uniquely named watch windows. Note Refer to GEH-6403 Toolbox for a Mark VI Turbine Controller and Chapter 3 for more information. Typically toolbox opens the controller at a privilege level of 0, which permits Read Only functions in toolbox. Operators typically run using this lowest privilege level to prevent inadvertent changes to the controller. To open a Watch Window From the toolbox toolbar, click View and select Watch Windows. The Select Watch Window dialog box displays. On / Offline Must be online to view values.

Select View

Select Watch Windows

Verify these fields are green or incorrect data may be presented.

2-22 • Chapter 2 Quick-Start Procedures

GEH-6126C Vol I HMI Operators Guide

To open a Watch Window From Select Watch Window dialog box, click an existing Watch Window and click View.

All Watch Window names are listed here. Click a name to highlight or double click to open.

Click to View highlighted Watch Window

Note Refer to Chapter 3 for more information.

Click a column header to change the order of the headings Signal

User-added comment.

Note It is possible to minimize any watch window by clicking the minimize symbol in the upper right hand part of the dialog.

GEH-6126C Vol I HMI Operators Guide

Chapter 2 Quick-Start Procedures • 2-23

Viewing Trip Information Viewing Trip Information - Mark IV Mark IV has no trip information display capability in an HMI. This information is available from the panel-mounted Operator Interface. Note Refer to GEK-83865 and GEK-83866.

Viewing Trip Information - Mark V and Mark V LM Trip information is automatically gathered by the HMI from the controller. The last ten trips are stored on the HMI and can be viewed by using the Trip Log Viewer. The information about the last trip can be manually uploaded at any time, or the current accumulated data can be uploaded even without a trip. Mark V trip history information about the last trip is stored in the controller, and is lost if the controller is reset or rebooted. The HMI runs the automatic collection scan typically every five minutes, but the trip information can be uploaded manually before the controller is reset or rebooted. Mark V LM trip history information is stored in non-volatile memory and is not lost if the controller is reset or rebooted. Viewing Automatically Collected Trip Logs The Trip Log Viewer is used to view the trip log data. The user selects a valid unit and chooses a file from the list presented. The trips are identified by their date and time stamps. The latest trips are listed at the top of the list. After selecting the trip to be viewed, the results are displayed in a Notepad window. The data is organized according to pre-trip, post-trip, and alarm categories. To view a Mark V or a Mark V LM Trip log 1

menu, select Programs, Turbine Control From the Start Maintenance, Unit T#, then Trip Log Viewer.

2

From the Trip Log Viewer dialog box, select a unit from the Select Unit list box.

3

From the Select a Previous Trip Log list, select a log to display by highlighting it.

2-24 • Chapter 2 Quick-Start Procedures

GEH-6126C Vol I HMI Operators Guide

4

Click the Go To button to display the selected log file.

5

The selected log file displays in a Notepad window.

Select a unit from this list.

List of Trip Logs arranged by date and time. The latest trip is at the top of the list. Select one to view.

GEH-6126C Vol I HMI Operators Guide

Chapter 2 Quick-Start Procedures • 2-25

Viewing Manually Collected Trip Logs - Mark V and Mark V LM If the Mark V controller is rebooted or restarted before the Trip Log data is uploaded to the HMI the information can be lost. The unit is scanned every five minutes and if there is a new trip the trip information is collected and saved as a new Trip Log by the HMI. The Mark V LM controller has non-volatile memory for the Trip Log queue and can save the contents of the trip information across restarts or reboots of the controller. The Trip History program allows the user to manually retrieve data from the unit control and view it on the operator interface. The data can be collected and saved even if the unit is running (has not tripped). To view a Trip History for Mark V or Mark V LM 1

menu, select Programs, Turbine Control From the Start Maintenance, Unit T#, then Trip History.

2

From the Trip History dialog box, select a unit from the Select Unit list.

Select Unit

3

Click a Select Log option button for the type of historical data to be collected from the controller. Only one button can be selected.

4

Click the Collect button to retrieve the data or click the Stop button to cancel.

Trip History Data This function enables the operator to view the contents of the Trip Log buffer immediately after a trip. This is useful when the HMI has not yet uploaded the trip data from the controller. Refer to figure Typical Trip History. Saved History Data This function enables the operator to view previously uploaded and saved trip files. It opens the dialog box displayed in figure Example of Triggered Plot Display. The list appears in chronological order with the latest at the top of the list. Refer to figure Typical Saved History Data. New Data This function enables the operator to take a snapshot of the accumulating data while the unit is running (not tripped). This data can be used in comparison of data gathered by a trip condition. Refer to figure Typical New History Data.

2-26 • Chapter 2 Quick-Start Procedures

GEH-6126C Vol I HMI Operators Guide

The resulting data is displayed in a Notepad window. The displayed data can be saved using File: Save As menu option in Notepad and specifying a file name and location.

Typical Trip History

Typical Saved History Data

GEH-6126C Vol I HMI Operators Guide

Chapter 2 Quick-Start Procedures • 2-27

Typical New History Data

Viewing Trip Information - Mark VI The Mark VI controller uses the toolbox Data Historian to collect trip history data. The Data Historian trip log is a combination of historical analog and discrete data. This trip history data is viewed using the toolbox Trend Recorder. The trip log signals are trended on a full-page screen. Alarms, events, and SOEs can also be viewed in a list format displaying the logic state and time of the event. Note Refer to Data Historian document GEI-100278 and Trend Recorder document GEH-6408 for more information. To view Trip Logs for Mark VI 1

From the Start menu, select Programs, GE Control System Solutions, then Control System Toolbox. Or From the Windows desktop, click the Control System Toolbox icon. The Control System Toolbox opens.

2-28 • Chapter 2 Quick-Start Procedures

GEH-6126C Vol I HMI Operators Guide

2

From the toolbox File menu click Open to open a Trip Log file.

List of trip logs

Select one of the trip log files to view.

Trip Logs identified by unit, TripLog, date and time.

Select Files of type All Files (*.*) to populate list with trip logs.

GEH-6126C Vol I HMI Operators Guide

Chapter 2 Quick-Start Procedures • 2-29

The Trip Log file opens in the Trend display.

Alarm Logger Control Alarm Logger Control - Mark IV, Mark V, Mark V LM, and Mark VI Several classes of turbine control actions can be automatically logged to a printer as they occur. The HMI’s Alarm Logger allows the operator to select any of the following to output to the printer using the Alarm Logger Control dialog box. •

Process alarms



Diagnostic alarms



Events



SOEs Note This program is used with Mark IV, Mark V, Mark V LM, and Mark VI. Refer to Chapter 3 for more information. Also Refer to GEH-6126 Vol II for additional information. To enable printing of alarms or events

1

From the Start menu, select Programs, Turbine Control Maintenance, Unit T#, then Alarm Logger Control.

2

From the blank Alarm Logger Control box select the Unit and the Logger Function.

3

Click OK.

2-30 • Chapter 2 Quick-Start Procedures

GEH-6126C Vol I HMI Operators Guide

Exits dialog box without saving changes.

Process identification data

Saves selections and exits. Cancels changes and exits.

Click on drop -down box arrow to select unit (displayed in alpha numeric order).

Applies current unit’s settings to all units. Immediately deletes all pending alarm print jobs for all units from the Alarm Printer (does not require OK to be selected).

There are four functions (catagories) of information that can be printed. Click on a box to select. (Blank is unselected; a check is selected.) You can select each function on a unit basis by selecting t he Unit and Function(s), then the OK button.

Hold List Display (Steam Turbine Applications) Hold List Display - Mark V and Mark VI The Hold List display is required for the HMI to support large and medium steam turbine controls on systems that have Automatic Turbine Startup (ATS). Turbine operating conditions can cause a hold, which prevents ATS from setting the speed or load target to a higher value. The Hold List display is accessed from a navigation button on the CIMPLICITY screen.

Override hold

Cancel Override hold Typical Hold List

The CIMPLICITY Alarm Viewer displays the Hold List on the HMI, used to view and override the current hold points.

GEH-6126C Vol I HMI Operators Guide

Chapter 2 Quick-Start Procedures • 2-31

Accessing the Web-Based Displays- Mark IV, Mark V, Mark V LM, Mark VI Accessing the Web-Based Displays The HMI provides Web displays to view certain types of information. These Web displays can be viewed locally, or from other computers connected to the HMI through a network. To access the Web displays from the HMI 1

menu, select Programs then the Web browser (usually From the Start Internet Explorer).

2

The Web browser displays.

3

If the page is not already configured as the Home page, in the address area, type: http://localhost

4

The TCI Information Web Home page displays.

If the user is not at the HMI, but at another computer connected to the HMI by a network, the Web displays can be accessed from the user's Web browser by typing: http://

2-32 • Chapter 2 Quick-Start Procedures

GEH-6126C Vol I HMI Operators Guide

Web Historical Alarm and Event Exception Report The Historical Alarm and Event Exception Report is a tool for analyzing exception data stored on the HMI. An Exception occurs when one of the Process Alarm, Event, or SOE points scanned by the controller changes state. A change in state is a point pickup or dropout, or a change in the lockout state of a Process Alarm. This data is reported to the HMI whenever a change occurs.

Historical Alarm and Event Exception Report

The report contains a header, which displays the user’s form input selections: •

The Site name and the Unit names selected.



The Data types selected.



The Time format.



The Report’s Start time and End time.



The Report type.

The output page contains the following data on each line: •

The Time tag of the exception; this time comes from the controller.



The Unit name



The Status of the alarm or discrete event, indicated as follows: –

1 indicates Pickup, and 0 indicates Dropout.



L indicates Lock, and U indicates Unlock.



The Point name for SOEs and Events, or processor and drop number for alarms.



The Data type indicated as follows:



GEH-6126C Vol I HMI Operators Guide



ALM for Alarms



EVT for Events



SOE for Sequence of Events

Descriptive text

Chapter 2 Quick-Start Procedures • 2-33

The report begins with the oldest data and has the newest data at the end. It can be printed or saved as a text file from the browser window. To return to the query form, use the Back button on the web browser.

Historical Alarm and Event Summary Report The Historical Alarm and Event Summary Report is useful for analyzing the frequency of exception data, especially nuisance alarms and edge conditions (chattering SOEs). It is important to eliminate frequently occurring nuisance alarms and edge conditions since they crowd up the exception report without adding useful information, making it difficult to interpret the relevant data.

Historical Alarm and Event Summary Report

The report contains a header that displays the user’s form input selections: •

The Site name and the Unit names selected.



The Data types selected.



The Time format



The report’s Start time and End time.



The Report type

2-34 • Chapter 2 Quick-Start Procedures

GEH-6126C Vol I HMI Operators Guide

The report data is listed separately for each unit, and each data type within that unit. Data is listed in the order of drop number for alarms and events, and in point number order for events and SOEs. The output page contains the following data on each line for process alarms: •

The number of pickups and the number of dropouts.



The number of locks and the number of unlocks.



The Unit name



The processor



The drop number



Descriptive text

The output page contains the following data on each line for Events and SOEs: •

The number of pickups and the number of dropouts.



The Unit name



The point name for SOEs and Events.



Descriptive text

It can be printed or saved as a text file from the browser window. To return to the query form, use the Back button on the web browser.

GEH-6126C Vol I HMI Operators Guide

Chapter 2 Quick-Start Procedures • 2-35

Notes

2-36 • Chapter 2 Quick-Start Procedures

GEH-6126C Vol I HMI Operators Guide

CHAPTER 3

Chapter 3 Display and Control (Command) Programs Introduction The HMI provides an online database for collecting and storing data from multiple controllers. Refer to the controller documentation for description of the online database. The HMI’s display-only programs allow the user to view turbine control data as needed to monitor the system. User cannot, however, send control commands from these displays. The HMI’s control (command) programs allow the user to send commands to the turbine control.

Viewing Sequencing Information The program running in the controller that defines its control actions is called its sequencing. Sequencing typically consists of individual AND/OR logic operations (called relay-ladder logic rungs) and calls to library functions that do analog or complex operations (called primitive blocks or big blocks). Some controllers (such as the Mark V) use separate programs in the HMI to edit the sequencing and view the running sequencing. Other controllers (such as the Mark VI) use the same program for both, with a privilege level controlling whether changes to the sequencing are allowed. Both schemes allow the user to view the current running sequencing overlaid with the real-time data that is driving that sequencing. This is often useful for determining what conditions are driving a particular condition, such as what is preventing the unit from being ready to start, or what conditions are driving a particular alarm.

Viewing Sequencing Information - Mark IV The HMI has no knowledge of the sequencing running in the Mark IV controller, and as such has no sequencing display capability. Sequencing displays are available from the Mark IV controller's panel-mounted Operator Interface. The HMI does provide a Demand Display for Mark IV data, but it does not display the sequencing that creates the values. Note Refer to GEK-83865 and GEK-83866.

GEH-6126C Vol I HMI Operators Guide

Chapter 3 Display and Control (Command) Programs • 3-1

Viewing Sequencing Information - Mark V and Mark V LM The sequencing running in a Mark V controller is referred to as the Control Sequence Program (CSP). The HMI's Dynamic Rung display is used to view the CSP overlaid with the current values from the controller. The Dynamic Rung display program includes: •

Animation to display the current state of the control.



Relay Ladder Diagram (RLD) rungs.



Primitive and Big Block rungs. Some blocks include pictures of the sequencing inside the block.



Starting a Demand display with all of the signal names and values from the current rung.



A Find utility to display the locations and usage of all occurrences of a signal.

The following rules apply to the Dynamic Rung display: •

Can only display control segments from a single unit at any time.



Can display multiple control segments from the given unit.



Cannot be used to alter the unit’s CSP. The Dynamic Rung Display does not independently verify that the operator interface files match the unit control files. If these files do not match, the Dynamic Rung Display can display data that does not reflect the state of the unit control.

The Dynamic Rung display can save picture file displays in a text format for future reference. Any text editor can open these text files, but it should use the MSLineDraw font distributed with the TCI product.

Dynamic Rung Display Windows The Dynamic Rung display is a multiple document interface that allows the user to open windows with different segments or the same segment. The user can also have picture file windows and sub rung windows open.

Starting the Dynamic Rung Display To Start the Dynamic Rung Display From the Start menu, select Turbine Control Maintenance, Unit T#, then Dynamic Rung Display. Or From the Windows desktop, click the Dynamic Rung Display icon.

3-2 • Chapter 3 Display and Control (Command) Programs

GEH-6126C Vol I HMI Operators Guide

Click to select Dynamic Rung display.

Click one to select unit. More than one unit may be available

The Dynamic Rung display is started with no segments opened. To open a segment: •

From the File menu select Open.

Click File – Open to open Sequence Segment Selection dialog box.

Main Display

GEH-6126C Vol I HMI Operators Guide

Chapter 3 Display and Control (Command) Programs • 3-3



Select a Segment to view from the list.

Selected unit

Click OK to load segment into the Dynamic Rung Display.

Click to select a Segment to View.

Click button to Find next instance of a point name in the current Segment.

Click button to Find All instances of a Pointname in all Segments.

Navigation Buttons

There are three major types of windows: mainframe, rung, and picture described below: Main Frame This is the outer container display that contains the rung and picture file displays. Rung Rung displays enable the user to view the control programming with live data. User can view control rungs and blocks in a control sequence segment for a given unit. This function includes a Find utility. Picture Picture file windows display a picture representation of non-sequencing BBLs, which are used to perform analog type calculations.

3-4 • Chapter 3 Display and Control (Command) Programs

GEH-6126C Vol I HMI Operators Guide

Main Frame Window This is the display that opens when Dynamic Rung Display is clicked. Upon opening this display is empty and its display title is Dynamic Rung Display. It can contain multiple rung displays and picture displays.

Rung Windows Rung displays (Refer to figure Example of a Dynamic Rung Display) are used to display the animation of the control sequencing and navigate through the control sequencing segments. They can display data from main sequencing rungs or sub rungs that are predefined in Big Blocks.

Title bar displays unit name and segment name Header , which displays the following data Unit, site, and segment name. Rung number, and Timetag. The Header can scroll off the screen or be hidden by other windows. However, it is good practice to keep it visible because it contains valuable process information.

Example of a Dynamic Rung Display

The Rung Window can contain the following types of rungs: •

RLD rungs



Primitive rungs



Big blocks



Comment rungs

GEH-6126C Vol I HMI Operators Guide

Chapter 3 Display and Control (Command) Programs • 3-5

The type of information in the header timetag depends on the type of display: •

In both the RLD and Primitive Rung displays, the timetag provides the oldest piece of data being displayed in the RLD portions of the rung. If it has not received data from the unit the timetag display is No Valid Data. If the oldest piece of data in the rung has not been updated for at least five seconds, the timetag is highlighted. Rung animation occurs once per second (Refer to Table Animation Rules for Both RLD and Primitive Rungs).



In both the Big Block and Comment Rung displays (where there is no dynamic data) the timetag indicates the operator interface time when the rung was displayed. The time does not update. Note Header data is located in the upper left of the window.

Animation Rules for Both RLD and Primitive Rungs

Rung Component

Animation Rule

Normally Open Contacts

A green rectangle between the contacts displays continuity. No rectangle between the contacts displays an open circuit. A > symbol between the contacts means forced signals. A rectangle outline around the > symbol highlights contacts that are forced to the open condition.

Normally Closed Contacts

A slash through the contact indicates normally closed. A green rectangle between the contacts displays continuity. No rectangle between the contacts means an open circuit. A rectangle outline around the > symbol highlights contacts that are forced to the open condition. The slash through the contacts is broken in the middle to highlight the > symbol.

Normal Coils

A coil circle filled with green is energized. A coil circle filled with the window background color is de-energized. A > symbol in the coil circle indicates forced signals.

Inverted Coils

A slash through the coil indicates that it is inverted. A coil circle filled with green is energized. A coil circle filled with the window background color is de-energized. A > symbol in the coil circle indicates forced signals. The slash through the contacts is broken in the middle to highlight the > symbol.

To update the Primitive Block Rung or Big Block Rung display to display passed parameters From the View menu, select either Picture File or Demand Display. To update Big Block Rung display to display automatic parameters From the View menu, select Demand Display.

3-6 • Chapter 3 Display and Control (Command) Programs

GEH-6126C Vol I HMI Operators Guide

Picture File Windows Picture file windows (Refer to figure Dynamic Rung Display’s Picture File Window) are used to display the picture file and animation of the passed parameters for Primitive and Big Blocks.

Title bar displays: Unit name Segment name Rung number Picture file name Header, which displays the following data: Unit, site, segment, and picture file name Rung number Timetag (differs for Static and Values displays)

The Header can scroll off the screen or be hidden by other windows. However, it is good practice to keep it visible because it contains valuable process information.

Dynamic Rung Display’s Picture File Window

The type of information in the header timetag depends on the type of display: •

For a values display, the timetag provides the oldest piece of data being displayed as a passed parameter. This includes the coil output for primitive blocks. If it has not received data from the unit, the timetag display is No Valid Data. If the oldest piece of data in the rung has not been updated for at least five seconds, the timetag is highlighted.



For a static display, the header timetag provides the operator interface time of when the rung was displayed. Note Picture files cannot be opened directly by selecting Open from the File menu. To open a picture file

1

Open a sequencing segment.

2

Navigate to the rung that contains the applicable Primitive or Big Block.

3

From the View menu, select Picture File. A static picture file window displays with the passed parameter point names represented as inputs and outputs to the block.

4

From the View menu, select Values to change to a values type display. The parameter point names are replaced with their current values from the realtime database. The data is updated once per second.

GEH-6126C Vol I HMI Operators Guide

Chapter 3 Display and Control (Command) Programs • 3-7

The following rules also apply to the picture file displays: •

To toggle between the values display and the static display, select Values from the View menu.



Big Block automatic parameters are not animated in the picture file window. You can only view their values by selecting View - Demand Display from the menu.



You cannot navigate to other rungs or picture file windows from a picture file window.



A picture file window remains open until you close it by selecting File – Close from the menu.

Selecting a Sequencing Display Screen Sequencing files contain the Control Sequence for each control segment. The following rules apply when opening these files: •

Selecting File - Open from the menu can only open a regular sequencing segment from the files listed in the MSTR_SEQ.CFG.



Select a unit before opening a sequencing file.



You can open more than one segment at a time, or have multiple views of the same segment.



Use the Window menu to change between views.



To navigate within a segment, use the Rung menu and toolbar buttons.

Using the Find All Function The Dynamic Rung display includes a Find All function, which allows you to find the occurrence of a particular signal anywhere within the control sequencing. This function will find the following: •

Signal names in RLD rungs



Signal names as passed parameters



Signal names as automatic parameters



Primitive names



Big Block names

Find All does not do the following: •

Locate signals and block names used in sub rungs



Search Comment Rungs. The Find All Function is available only after a valid unit has been selected. To display results using the Find All function

1

From the Edit menu, select Find All.

2

In the dialog box, enter the desired signal or block name.

3

Select Find to display the results.

3-8 • Chapter 3 Display and Control (Command) Programs

GEH-6126C Vol I HMI Operators Guide

The Find All Results dialog box contains four columns, as follows: •

The first column displays the rung number where the rung was found.



The second column displays the segment name.



The third column displays the rung type.



The fourth column displays how the signal is used in the rung. To open a segment from the Find All results with the desired rung displayed Double-click on the rung number, -OrHighlight the rung number and click the Goto button. Note The Find All Results dialog box remains open until you select the Close button or change units.

Viewing Tabular Data Viewing tabular data can be useful when studying the behavior of a BBL with automatic parameters. The Dynamic Rung Display allows you to launch the Demand Display to view RLD elements, Big Block and Primitive passed parameters, and Big Block automatic parameters. The data is in tabular form ( Refer to figure Viewing Tabular Data). Note The Demand Display is a separate program outside of the Dynamic Rung display.

Current rung

Tabular Data for the current rung

Viewing Tabular Data

GEH-6126C Vol I HMI Operators Guide

Chapter 3 Display and Control (Command) Programs • 3-9

Viewing Sequencing Information - Mark VI The sequencing running in a Mark VI controller is viewed using the Control System Toolbox program. This is the same program used to create and edit the sequencing, but changes to the sequencing are only allowed if the user is running at a suitable privilege level. At the lowest privilege level the user can view the sequencing overlaid with the current values from the controller. Note Refer to Control System Toolbox for a Mark VI Turbine Controller for more information. When a controller is configured and downloaded, the live signal values can be viewed. This section defines how to go online to monitor these values and certain Summary Views when the controller is being monitored. These views are displayed when the Tracking button is on and an item is selected in the Outline View. Note Refer to Toolbox Documentation for more information. Typically toolbox opens the controller at a privilege level of 0, which permits Read Only functions. Operators typically run using this lowest privilege level to prevent inadvertent changes to the controller. To open the Toolbox window for the Mark VI 1

From the Start menu, select Programs, GE Control System Solutions, then Control System Toolbox. Or From the Windows desktop, click the Control System Toolbox icon. The toolbox Work Area displays an empty window until a device is created or opened.

2

From the File menu, select Open to open a previously saved configuration file.

3

Click the Tracking

4

Click the Go Online/Offline

5

From the Outline View, select the item of interest. It appears in the Summary View with live signal values.

3-10 • Chapter 3 Display and Control (Command) Programs

button to turn tracking on. button.

GEH-6126C Vol I HMI Operators Guide

Tracking Button

Finder button

Go On/ Offline

Toolbar

Summary View

Outline View

Signal Connections

Summary View

Privilege Level

See Mark VI Logic Forcing for changing signal values

Verify these fields are green or incorrect data may be presented.

Live signal values

To find all occurrences of a control signal 1

From the Toolbox toolbar, click the Finder button.

2

From the Finder dialog box, type or select the control signal from the Text dropdown list and click Find.

3

From the Context window click on a signal location to go to that signal location in the Summary View. A signal marked with an * is the location where the signal is written.

GEH-6126C Vol I HMI Operators Guide

Chapter 3 Display and Control (Command) Programs • 3-11

Finder button will hide the tabs.

Always On Top pin. Clicking outside the Finder Window will close it.

Tabs

Select Unit for location of signal.

Goto button will go to the highlighted location. Signal name

Asterisk (*) denotes location where signal is written.

Output View with all locations of the signal.

Finder button will show/hide the tabs. Always On Top pin. Clicking outside the Finder Window will not close it.

Output View with a list of all locations of the signal.

3-12 • Chapter 3 Display and Control (Command) Programs

GEH-6126C Vol I HMI Operators Guide

Location where signal is written to.

Location of signal in outline view.

Click

To If this pushpin is displayed, the Finder Window closes whenever the area outside the Finder Window is clicked. Search information cleared from the Finder Window will be lost. Click the pushpin to keep the Finder Window on top of the Device Window in toolbox. The button changes to the button displayed below. This pushpin is displayed when the pushpin (described previously) is clicked. The Finder Window remains open when this button is displayed even when working in another toolbox window.

The Goto button is enabled only after a signal location is highlighted in the Outline View by clicking on the signal. If the Goto button is clicked, Finder goes to the signal location in the toolbox project. This button is not to be confused with the similar button on the toolbox toolbar. If this button is clicked it hides the Finder Window tabs. If it is clicked again the tabs are displayed.

GEH-6126C Vol I HMI Operators Guide

Chapter 3 Display and Control (Command) Programs • 3-13

Viewing Trip Information Trips are defined as the unplanned (usually not requested) shutdown of the turbine while the unit is running. A normal shutdown is not considered a trip.

Viewing Trip Information - Mark IV An HMI has no Mark IV trip information display capability. A Trip Display is available from the panel-mounted Operator Interface. Note Refer to GEK-83865 and GEK-83866.

Viewing Trip Information – Mark V and Mark V LM Trip information is automatically gathered by the HMI from the controller. The last ten trips are stored on the HMI and can be viewed by using the Trip Log Viewer. The information about the last trip can be manually uploaded at any time, or the current accumulated data can be uploaded even without a trip. The information is viewed using Trip History. Mark V trip history information about the last trip is stored in the controller, and is lost if the controller is reset or rebooted. The HMI runs the automatic collection scan typically every five minutes, but the trip information can be uploaded manually before the controller is reset or rebooted. Mark V LM trip history information is stored in non-volatile memory and is not lost if the controller is reset or rebooted.

Trip History Manual trip log collection. Trip Log Viewer Automatic trip log collection.

Select unit Starting Trip History or Trip Log Viewer

3-14 • Chapter 3 Display and Control (Command) Programs

GEH-6126C Vol I HMI Operators Guide

Viewing Trip Log - Mark V and Mark V LM A Mark V controller loses the trip history data stored in its memory if the unit control is reset or rebooted. A Mark V LM controller keeps the data for the last trip if a reset or reboot occurs. However, the Turbine Control Interface (TCI) includes a Trip Log Collection utility, TRPFIL that automatically collects and stores the data as a Trip Log file on the HMI. (Both the utility and HMI must be running during the trip.) The Trip Log file can be opened and viewed by the Trip Log Viewer function of the HMI. Refer to figure Mark V and Mark V LM Trip Log Viewer Dialog Box. Note Refer to GEH-6126 Volume II for information on the Trip Log Collection utility.

Opening a Trip Log File - Mark V and Mark V LM The Trip Log Viewer reads the previously saved trip text files stored on the HMI. It determines the trip times associated with each file from the name of the file, which is encoded with the trip date and time information. Viewer opens a viewer window and displays a list of the trips arranged in chronological order. Any Trip Log can be selected and displayed.

GEH-6126C Vol I HMI Operators Guide

Chapter 3 Display and Control (Command) Programs • 3-15

To view the trip log data 1

From the Trip Log Viewer dialog box, select a valid unit from the Select Unit list box.

2

From the Select a Previous Trip Log, select a log to display by highlighting it.

3

Click the Go To button to display the selected log (file) with data from that trip.

4

Click the Close button to exit.

Identifies location Select the Unit from the list

Select to view log Select to exit dialog box

Listed by Trip Date and Time stamp. Logs of past trip events. Select to display The number of trips is set by the Trip Log Collection utility. Default is 10. The most recent is listed at the top. Additional trips overwrite the oldest log.

3-16 • Chapter 3 Display and Control (Command) Programs

GEH-6126C Vol I HMI Operators Guide

To save the Trip Log information to prevent its loss by the Trip Log Collection utility of storing only the last ten trips: 1

From the File menu, select Save As.

2

Type in a different or unique file name and click Save. Note The Trip Log Collection utility stores the last 1 – 10 trips. After that, it overwrites the oldest trip file with any new trip data. TRPFIL can be configured for storing a different number of trips.

The files are stored in the C:\HMIDATA directory. The automatic collection program manages the file names in the format YYYYMMDD_UU_TRx.CSV, as follows: YYYYMMDD_HHMMSS_UU_TRx.CSV File extension (to allow Microsoft Excel viewing and analysis) TRP indicates that the file contains trip information; TRQ indicates a normal shutdown or an aborted startup Unit name Data and time of trip (Y = year; M = minute, D = day, H = hour, S = second

Viewing Trip History - Mark V and Mark V LM The Trip History buffer information can be manually read from the controller at any time from the HMI. The feature is the Trip History program. To Start the Trip History program From the Start menu, select Turbine Control Maintenance, Unit T#, then Trip History. Or From the Windows desktop, click the Trip History icon.

Trip History Dialog Box - Mark V and Mark V LM The Trip History dialog box controls the collection of Trip History information from the unit controller. There are three options from the dialog box: •

Trip History Data, which is the current content of the Trip History buffers. This typically viewed immediately after a trip and before the automatic Saved History Data, which is the current contents of the Trip History buffers and is the result of opening the New Data option. This permits rereading the Trip History buffers with information collected by using the New Data feature.



New Data, which moves the current contents of the trip log queue to the Trip History buffer. This overwrites any previous buffer information. To reread this information use Saved History Data.

GEH-6126C Vol I HMI Operators Guide

Chapter 3 Display and Control (Command) Programs • 3-17

To view the Trip History information from the controller 1

From the Trip History dialog box, select a valid unit from the Select Unit list.

2

Select the type of historical data to be collected from the Select Log options.

3

Click the Collect button to collect the data or the Cancel button to stop it. Note User can retrieve only one type of data at a time.

When the data collection completes successfully, the results display in a separate window. A message box displays if the data retrieval fails or is stopped by a user command.

Select the Unit from the list. Select the type of data to be collected. Trip History is saved when the turbine trips. For Mark V LM unit controls, the data is saved in the control even after the control is reset.

Click to start data collection. Click to close the Trip History dialog box.

Saved Data is saved into the control memory when the user collects New Data. It remains in memory until it is overwritten by New Data or until the control is reset. New Data is saved to the control memory when the user collects New Data. The data reflects the most recent control data. The data remains in the control memory as Saved Data until it is overwritten or until the control is reset.

Note Collecting New Data overwrites the Saved History Data in the control. On Mark V units, New Data overwrites the Trip History Data in the control. Note Trip History data is lost in Mark V controllers if the unit control is reset before the HMI has saved the previous trip data. The trip history data is preserved in the controller memory over a unit control reset or reboot in Mark V LM units.

Trip History Data Results Window - Mark V and Mark V LM When the manual data retrieval completes successfully, the program opens and displays the results in a separate viewer window. The data is displayed in a fixed pitch font (all characters have the same width), with word wrapping disabled and space padding to align the data columns. The results displayed are stored in a readonly temporary file.

3-18 • Chapter 3 Display and Control (Command) Programs

GEH-6126C Vol I HMI Operators Guide

The Trip History Data contains the following information: •

Post Trip List: three 1-second post trip records. These three records are filled with data only when there has been an actual trip. Otherwise, they are blank.



10 Second List: ten 1-second records.



1-Minute List: five 10-second records.



10-Minute List: nine 1-minute records.



1-Hour List: five 10-minute records.



4-Hour List: four 1-hour records.



Last 60 Process Alarms.

Each record consists of the following fields: •

Timetag



Value of data from 1 to 64 points from the CSDB. Note Enumerated state variable data is displayed as numbers, not as text strings.

Header , identifies the unit and location. Up to 64 points can be viewed. HIS_AGE is always reserved as the first point. Post trip list Three 1-sec records.

10-sec. list Ten 1-sec records

1-min. list Five 10-sec records.

Not displayed: 10-minute list, 1-hour list, 4-hour list , and last 60 Process Alarms.

Data is padded with spaces for easier viewing.

Trip History Information from the Controller

To save the Trip History data displayed 1

From the File menu select Save As.

2

Select the directory and name for the .txt file.

3

Click the Save button.

GEH-6126C Vol I HMI Operators Guide

Chapter 3 Display and Control (Command) Programs • 3-19

Viewing Trip Information - Mark VI The Mark VI controller uses the Data Historian, a toolbox program to collect and view trip history data. The Historian trip log is a combination of historical analog and discrete data. High-speed data is uploaded from the unit and merged with low speed data collected in the HMI for the 24 hours preceding the event. Note Refer to Data Historian document GEI-100278 and Trend Recorder document GEH-6408 for more information.

Trip Log File Data The Trip Log is a file which resides on an HMI and which can be viewed using the Trend Recorder function of the GE Control System Solutions Toolbox. The Trip Log contains data for a pre-defined group of control signal database points for a 24-hour period before the trip, and for a brief period (approximately 5 seconds) after the trip. The Trip Log also contains alarms, events and SOEs. The Trip Log file contains data at the various sample rates as displayed in Table, below. Trip Log Data Sample Rates

The last three rates are dependent on the Frame Period (scan rate) of the Mark VI and the number of pre- and post-trigger samples of the CAPTURE buffers. The control signal database points for which data are gathered are defined by the points passed to the CAPTURE buffers in the @Trip_History module of the .m6b Toolbox file for the turbine. The Trip Log file also contains alarms that occurred during the trip log period indicated by blue triangles on the time axis. (For the exact times of the alarm annunciations, Refer to the Alarm Historian Exception Report.) Each Trip Log file is stored in a directory named for the day (expressed in UTC time format) the trip event occurred. Multiple Trip Log files are stored in that day's directory if more than one trip event occurs per day. The Data Historian Service on the HMI maintains the 30 most recent Trip Log files; older Trip Log files are automatically deleted to conserve disk space. Older files can be manually relocated to another location to prevent their deletion and loss.

3-20 • Chapter 3 Display and Control (Command) Programs

GEH-6126C Vol I HMI Operators Guide

Viewing Trip Log Files To view Trip Logs for Mark VI 1

From the Start menu, select Programs, GE Control System Solutions, then Control System Toolbox. Or From the Windows desktop, click the Control System Toolbox icon. The toolbox Work Area displays an empty window until a device is created or opened.

2

From the toolbox File menu, open a Trip Log file.

List of trip logs in selected directory.

Directory containing trip logs.

GEH-6126C Vol I HMI Operators Guide

Chapter 3 Display and Control (Command) Programs • 3-21

Select one of the trip log files to view.

Each directory contains at least one trip on that date.

Directory name represents trip date.

Multiple trips for one day.

Select All Files (*.*)

3-22 • Chapter 3 Display and Control (Command) Programs

Select file, then click Open or double-click selected file.

GEH-6126C Vol I HMI Operators Guide

How to View Trip Log Files Trip Log files can be opened either by double-clicking on the file name (on an HMI with Toolbox installed on it) or with the File-Open function of Toolbox. A Trip Log file for a heavy-duty gas turbine-generator is displayed in figure Typical Mark VI Trip Log File In Trend Window, below. Note When a .dca file is opened using Trend Recorder, the filename displayed in the Menu/Title Bar of the Trend Recorder window has a .trn filename extension. Older versions of the Trend Recorder can display Trip Log data collection analysis files with gaps between the data lines. These spaces are not actual gaps in data, but result from the way different versions of the Trip Log interpolate between low-speed data points.

Typical Mark VI Trip Log File In Trend Window

GEH-6126C Vol I HMI Operators Guide

Chapter 3 Display and Control (Command) Programs • 3-23

How to Save Trend Files The Trend Displays are saved as trend files (.trn) instead of original Trip Log file (.dca) so that the settings, such as signal scaling and hidden signals, are saved with the file. The file can be renamed but keep the file extension of .trn. Refer to figure Using Save As from the File Menu to Save As a Trend File.

Default file name to save a trend file with user formatting. The file name can be changed.

Leave default .trn file extension.

Using Save As from the File Menu to Save As a Trend File

All features of the Trend Recorder can be used to manipulate the data in a Trip Log file (such as axis scaling, hide/show signals, Zoom In/Out). Passing the cursor over the blue triangles at the bottom of the graph displays the text message of the associated Process Alarm, Event, or SOE. A full list of the Alarms and Events is available using the View-Events option. Refer to figure Typical Mark VI Alarms and Events List.

3-24 • Chapter 3 Display and Control (Command) Programs

GEH-6126C Vol I HMI Operators Guide

Typical Mark VI Alarms and Events List

The Alarms and Events List can be exported to a CSV file for use with spreadsheet programs such as Microsoft’s Excel. Refer to figure Export to CSV Command.

Export as CSV file for use with a spreadsheet program such as Excel.

Export to CSV Command

Web-Based Displays - Mark IV, Mark V, Mark V LM, and Mark VI Accessing the Web-Based Displays The HMI includes web browser displays of real-time data, historical data and diagnostic information. The web pages are view-only and cannot be used for unit control. The Web displays can be viewed locally or from other computers connected to the HMI through a network. Note The HMI web pages can be accessed from other computers on the network. To access the Web display menu from the HMI 1

From the Start menu, select Programs then the Web browser (usually Internet Explorer).

2

If the page is not already configured as the Home page, in the address area, type: http://localhost

3

The TCI Information Web Home page displays. A menu of additional Web displays can be selected by clicking on the menu item name.

If the user is not at the HMI, but at another computer connected to the HMI by a network, the Web displays can be accessed from user's Web browser by typing: http://

GEH-6126C Vol I HMI Operators Guide

Chapter 3 Display and Control (Command) Programs • 3-25

Home page

Click on item to open the Web display.

Historical Alarm and Event Report The Historical Alarm and Event Exception Report is a tool for analyzing exception data stored on the HMI. An Exception occurs when one of the Process Alarm, Event, or SOE points scanned by the controller changes state. A change in state is a point pickup or dropout, or a change in the lockout state of a Process Alarm. This data is reported to the HMI whenever a change occurs. The report may be customized for any combination of point type, unit name, time range, and report type by using a query form. Historical Alarm and Event Query Form Fill out and submit the Historical alarm and Event Query Form to generate a report. To access the query form From the Historian Information display, single click Alarm and Event Report. The Historical Alarm and Event Report Query form displays. This form is automatically filled in for the user, and is set up to display the last eight hours of Alarms, Events, and SOEs for all units. To view the report 1

On the Historical Alarm and Event Report Query form, modify the default query form fields as needed.

2

When the form is complete, click the Submit button. The Historical Alarm and Event Exception Report displays.

3-26 • Chapter 3 Display and Control (Command) Programs

GEH-6126C Vol I HMI Operators Guide

The most common way to customize the report is to change the time range of interest. The form is automatically filled in for the user, and is set up to display data from the last eight hours. Report time ranges are specified by a Starting Time and Elapsed Time, and whether the Elapsed Time is before or after the Starting Time. The report contains the data within the user specified time range.

To customize the Time Range 1

Type the time in the Starting Time box in the following format YYYY.MM.DD HH:MM:SS.sss, where:



YYYY is the year



MM is the month (1-12)



DD is the day of the month



HH is the hour (0-23)



MM is the minute (0-59)



SS is the second (0-59)



sss are the subseconds Note The default time is the current time. Fields after the hour field are not required.

2

Type a positive or negative sign in the Elapsed Time operator box as follows:



+ specifies After the Starting Time



- specifies Before the Starting Time (Default)

GEH-6126C Vol I HMI Operators Guide

Chapter 3 Display and Control (Command) Programs • 3-27

3

Type the elapsed time in the Elapsed Time, using the following format: dd HH:MM:SS.sss, where:



dd is the number of days (0-99)



HH is the hour (0-23)



MM is the minute (0-59)



SS is the second (0-59)



sss are the subseconds Note Fields after the Minutes field are not required. The Days field is optional. To select the Query/Report Times From the Historical Alarm and Event Query form, use the radio buttons to select the Time standard. The time used in the report can be one of two standards:



Site Local Time (Default) – Displays information in site local time that can have the most meaning to the user.



UTC (Coordinated Universal Time) – Displays information in UTC time that can make analysis easier especially across time zones and Daylight Savings Time changes. To select the Unit IDs From the Historical Alarm and Event Query form, check the units of interest in the boxes. All units are selected as the default. The Unit IDs displayed on the form are the Turbine Control units defined in the HMI that supports Alarms, Events, and SOEs.



Process Alarms



Events



SOEs – Sequence of Events (Contact Inputs) To select the Report Type From the Historical Alarm and Event Query form, select the Report Type using the radio buttons. The following Report Types are available:



Exception Report (Default selection) – The Exception Report is the most commonly used. It contains each occurrence in chronological order with the oldest at the top and the newest at the bottom.



Summary Report – This report is useful for identifying points that are occurring frequently, such as nuisance alarms or toggling points. The report displays the number of occurrences and is broken down by Unit ID and Point Type. To submit the Form From the Historical Alarm and Event Query form, click the Submit button. The Historical Alarm and Event Report displays the requested data. Note Clicking the Reset button sets the form fields back to the default settings.

3-28 • Chapter 3 Display and Control (Command) Programs

GEH-6126C Vol I HMI Operators Guide

Exception Report Format

The report contains a header, which displays the user’s form input selections: •

Site Name



Unit Names(s) selected



Data Type(s) selected



Time Format



Report’s Start Time



Report’s End Time



Report Type

The output page contains the following data on each line: •

Timetag of the exception – This time comes from the unit control.



Unit Name



Status –

1 indicates Pickup.



0 indicates Dropout.



L indicates Lock.



U indicates Unlock.



Point name for SOEs and Events, or processor and drop number for alarms.



Data Type



GEH-6126C Vol I HMI Operators Guide



ALM for Alarms.



EVT for Events.



SOE for Sequence of Events.

Descriptive text

Chapter 3 Display and Control (Command) Programs • 3-29

The report begins with the oldest data and has the newest data at the end. It can be printed and/or saved as a text file from the browser window. To return to the query use the Back button on the web browser. Summary Report Format

Number of dropouts for logic signal.

Number of pickups for logic signal.

Historical Alarm and Event Summary Report

The report contains a header, which displays the user’s form input elections: •

Site Name



Unit Names(s) selected



Data Type(s) selected



Time Format



Report’s Start Time



Report’s End Time



Report Type

The report data is listed separately for each unit, and each data type within that unit. Data is listed in the order of drop number for alarms and events, and in point number order for events and SOEs.

3-30 • Chapter 3 Display and Control (Command) Programs

GEH-6126C Vol I HMI Operators Guide

The report contains the following data on each line for process alarms: •

Number of pickups



Number of dropouts



Number of locks



Number of unlocks



Unit Name



Processor



Drop Number



Descriptive text

The report contains the following data on each line for Events and SOEs: •

Number of pickups



Number of dropouts



Unit Name



Point name for SOEs and Events



Descriptive text

It can be printed and/or saved as a text file from the browser window. To return to the query form, select the Back button on the web browser.

Hold List (Steam Applications) - Mark V and Mark VI The Hold List is required for the HMI to support Mark V controllers on systems that have Automatic Turbine Startup (ATS). ATS is used to set speed control targets and valve positions based on various inputs (such as steam temperatures and pressures, calculated valve stresses, turbine rotor stresses, and turbine shell stresses, metal temperatures, speed and operating mode). Turbine operating conditions can cause a hold, which prevents ATS from setting the speed or load target to a higher value. In the HMI, the Hold List display enables the user to view the current points on the Hold List and to override any or all hold points, if desired. Overriding a hold allows the ATS to advance its operating points as operating conditions permit. Note This program is used with Mark V and Mark VI controllers.

GEH-6126C Vol I HMI Operators Guide

Chapter 3 Display and Control (Command) Programs • 3-31

Example of a Typical Hold List

The CIMPLICITY Alarm Viewer displays the Hold List on the HMI. There is usually a separate CIMPLICITY Alarm Viewer for the Hold List to allow only the holds from a given unit on the display. Holds are not usually displayed on a regular alarm list. Note Refer to Chapter 2 and Appendix B for more information on alarm displays.

Hold List Rules The Hold List is maintained according to the following rules: •

A point that is picked up is entered in the Hold List as (0 - > 1).



Unacknowledged entries have an N character in the ACK field.



Acknowledged entries have a Y character in the ACK field.



A hold point whose state is a picked-up (logic 1) displays the ALARM state.



A hold point whose state is a dropped-out (logic 0) displays the NORMAL state.



A point that has been acknowledged is removed from the Hold List display.



A picked up hold point can be overridden by an operator using the Lock command button.



An overridden point displays Locked as the first part of their long name text.



An overridden point loses its override when it drops out (1 -> 0).



The Hold List displays the time of the last pickup or override, unit, acknowledge state, current state, override status, and the short and long name of each hold point in the list.



The text Hold displays in the drop number field and the CSDB offset displays in the reference field. The reference field is typically not displayed.



The Hold List program in , not , outputs a logic signal indicating that there are one or more active holds that have not been overridden. This point is named L68DW_ATS_HL. ATS and the turbine control use this signal to set speed, load, and valve position targets.

3-32 • Chapter 3 Display and Control (Command) Programs

GEH-6126C Vol I HMI Operators Guide

Demand Display - Mark IV, Mark V, and Mark V LM Demand Display is a program that offers flexible monitoring and control of a variety of data points and of multiple units. It provides the following turbine control features: •

Ability to monitor several data points at a time.



Ability to issue process commands to the unit(s).



Alterable displays that conform to the user needs.



Easy to configure displays for testing and special procedures.



Control of unit functions while monitoring associated data.



Ability to accommodate different types of units in one Demand Display.

Note Mark IV also uses the Operator Interface; Refer to GEK-83865 and GEK83866 for this function. Note This program is used on Mark IV, Mark V, and Mark V LM controllers. Only qualified personnel knowledgeable about turbine control and protection should create and execute commands. The commands can affect the control state and action of the unit control. This chapter includes instructions using Demand Display with Mark V, and V LM controllers. For Mark VI controllers, use the toolbox.

Starting Demand Display To start the Demand Display: 1

From the Start menu, select Turbine Control Maintenance, Unit T#, then Demand Display. Or From the Windows desktop, click the Demand Display icon.

2

From the HMI CIMPLICITY display, click the Demand button from the HMI CIMPLICITY display.

Demand Display automatically opens a default file DEMAND01.DM2, which contains sets of displays for multiple units. The user selects a display from that set. The program provides two types of working windows: •

A Menu window containing a list (menu) of all of the displays available in the selected Demand Display file.



A Data window containing live data and commands. Note DEMAND01.DM2 is located in the F:\RUNTIME directory.

GEH-6126C Vol I HMI Operators Guide

Chapter 3 Display and Control (Command) Programs • 3-33

Unit Selection after Demand Data Display is opened.

Click to open Demand Data Display.

Click button to toggle between Display Menu and previously opened Demand Display.

Double-click a Demand Display from the list to open it.

3-34 • Chapter 3 Display and Control (Command) Programs

GEH-6126C Vol I HMI Operators Guide

Value field with live values Units field with engineering units

Point Name field

Command Target field with command buttons

Demand Display Menu Window This window provides a list of available displays. Selecting a display causes it to replace the menu in the window. Menu selections include both standard Windows and program-specific The title bar displays the filename currently commands. in the Demand Display. The toolbar provides quick access to menu commands. Holding the cursor over the button displays the button function. Header containing identification data. Display Menu containing a list of available displays.

Example of Display Menu List

GEH-6126C Vol I HMI Operators Guide

Chapter 3 Display and Control (Command) Programs • 3-35

Note Selecting the Help button

opens the Help window. Selecting the

Context Sensitive Help button changes the cursor to an arrow with a question mark. The user can select an item with this cursor to open the item’s Help information.

Demand Display Data Window This window provides real time data and commands. There are two types of data windows: •

Point List: These displays contain a user-defined list of points. The list of points included can be edited and saved even as a new display.



Data Dictionary: These displays contain all points of a particular type. The type of points can be edited, but not the list of points.

Header

Legend

Command Target Field

Data Area

Example of Point List Display

Header

Legend

Data Area

Example of Data Dictionary Display (Displaying All Logic Points)

3-36 • Chapter 3 Display and Control (Command) Programs

GEH-6126C Vol I HMI Operators Guide

Both Demand Display windows are made up of three main regions: •

The screen Header is non-scrolling process identification data. It contains the: –

Unit name



Site name



Program name



Display screen name



Timetag (controller time) for the oldest piece of data in the Data Area.

Although the header cannot scroll off the screen, you can toggle it on or off by selecting Header from the View menu. Note GE recommends the user keep the screen header visible at all times. Although the header cannot scroll off the screen, you can toggle it on or off by selecting Header from the View menu. Note GE recommends the user keep the screen header visible at all times. The Timetag displays the oldest of the displayed point name timetags in the controller. If the Data Area is empty (contains no valid points), or the Data Area contains valid points but no data has been received from the unit, the timetag is No Valid Data. A highlighted timetag indicates that the oldest piece of data in the Data Area has not been updated for five seconds. •

The Legend displays the non-scrolling column headers for the Data Area. Although the legend cannot scroll off the screen, user can toggle it on or off by selecting Legend from the View menu. Note GE recommends the user keep the column headers visible at all times.



The Data Area is below the Header and Legend. In the Menu screen, the Data Area consists of a list of the Data screens available for viewing. In a Data screen, the Data Area consists of a list of point names, their values, and units. This information is in a tabular format. (Refer to Data Area Description section for more details.)

Any Command Targets defined are displayed on the right side of the window. (Refer to Command Target Types section for more details.)

GEH-6126C Vol I HMI Operators Guide

Chapter 3 Display and Control (Command) Programs • 3-37

Data Area Description Unlike the Header and Legend, the point names and command targets in the Data Area scroll with the scroll bars. Demand Display updates only the visible points. The following sections in the Data Area provide information or require input: •

The Point Name field holds the control signal point name (or synonym) of valid unit database points. Entering the point name causes Demand Display to use the currently selected unit’s data, which is the unit listed in the Header. Entering the unit name with a colon before the point name, as in T2:{Pointname}, displays data from the requested unit. The Point Name field is 15 characters in length. Demand Display allows you to enter other text into this field for commenting and separating sections of points. Invalid point names are treated as text to allow for entering textual separations of the data.



The Value field contains point value information. This field updates once each second, is right justified, and can contain up to 10 characters. If the value is larger than 10 characters, 10 asterisks display. Enumerated state values display across both the Value field and the Units field. The Demand Display program centers the Enumerated state values across these fields and truncates them if they are over 17 characters long. A blank Value field indicates either of 2 conditions: –

The point information is invalid.



There is no data for the point in the Data Dictionary.



The Units field displays engineering units for valid point names exactly as found in the Data Dictionary. This field is blank for invalid point names, and indicates the engineering units for valid points. The Units field combines with the Value field to display the text for enumerated points.



The Command Target field is to the right of the Units field. It contains Unit Command Targets (buttons) for sending control commands to the unit.

Command Target Types Command Targets (Refer to figure Example of Point List Display) are essentially buttons that user select to perform the action identified on its label. There are three Command Target types: •

Immediate Action type sends a command to the control immediately without requiring further action. They typically perform an incremental change to the control, such as Raise or Lower. Note Immediate Action targets use black text on a red background. The text turns yellow if the feedback logic is supplied and met. Note Feedback logic is optional.



Arm/Execute type typically performs changes to the control state, such as Start and Stop. When selected, it opens the Execute Command dialog box to confirm execution. Selecting OK sends the command to the unit. Selecting Cancel cancels the command. Closing the dialog box cancels the command. Refer to figure Example of Arm/Execute Dialog Box. Note Arm/Execute targets use black text on a green background. The text turns yellow if the feedback logic is supplied and met. Note Requiring command confirmation before sending them to the unit helps prevent execution of false commands.

3-38 • Chapter 3 Display and Control (Command) Programs

GEH-6126C Vol I HMI Operators Guide

Closing the dialog box cancels the command.

Sends the command to the unit.

Cancels the command and closes box.

Example of Arm/Execute Dialog Box



Analog Setpoint type changes the setpoint value of the specified control. It does not use feedback logic. When selected, a Change Setpoint dialog box (Refer to figure Example of Change Setpoint Dialog Box) opens, requesting the new value for the control signal. Closing the dialog box cancels the command. Note Analog Setpoint targets use black text on a gray background. Note Speed or Temperature references are examples of control signals.

Enter new value.

Uses the current display engineering units. Sends new value to unit.

Cancels command and closes box.

Example of Change Setpoint Dialog Box

Using Demand Display Each Demand Display file (*.DM2) contains a set of Demand Displays. These binary files are loaded, edited, and saved by the Demand Display program - do not edit these files directly. Demand Display files can be located anywhere but typically are stored in F:\RUNTIME. When the Demand Display is opened it loads the default file DEMAND01.DM2 (located in the F:\RUNTIME directory). To load an existing .DM2 file from the Demand Display 1

From the File menu select Open. –

2

Or click

Select the file from the directory that displays. To create a new .DM2 file from the Demand Display

1

From the File menu select New. –

2

GEH-6126C Vol I HMI Operators Guide

Or click

A blank Demand Display Menu screen displays with the single menu item Demand Display. This is an empty template that should be renamed after modification.

Chapter 3 Display and Control (Command) Programs • 3-39

Saving a Demand Display file without renaming it overwrites the existing file data with the new file data. Saving the Demand Display template screen without a new screen name causes the template to no longer be a blank. Note Any changes made to the file are lost if the displays are not saved before exiting. To save a Demand Display file 1

From the File menu select Save or Save As.

2

Save As displays the Save As dialog box, allowing user to select the directory and a new file name.

Note Save Demand Display files anytime a Demand Display is saved or added. If the user exits the Demand Display program before saving changes to the Menu or Data screens, the program asks if the user wants to save the file. Select Yes to save the file and No to exit the program without saving. Note Saving a Demand Display to the set and saving the set to a file require different steps. How to save a display to a set is described below.

Opening, Creating, Modifying, and Saving Displays To open an existing display 1

From the list in Menu window select a data screen.

2

Either double-click on the selection or press Enter to open the screen. To create a new display

1

From the Menu window, place the cursor at the point in the list where user want to insert the new screen title.

2

From the Edit menu select Insert Line. A Display Definition dialog box appears to configure the new display. Refer to the following section on To modify the display. Be sure to update the title of the display. To modify a display (title, type, options)

1

From the Menu window, place the cursor at line with the display name.

2

From the Edit menu select Modify Line. Or, from the Display menu select Definition. The Display Definition dialog box displays.

3-40 • Chapter 3 Display and Control (Command) Programs

GEH-6126C Vol I HMI Operators Guide

Data screen title

Selects the display type. Selects the point types to display in a Data Dictionary display type.



Display Title guidelines: –

Screen title can be up to 25 characters long.



Names should not be duplicated, empty, or all blanks.



The use of ellipsis (...) placed before the title of a Data Dictionary display type is recommended to differentiate it from a Point List display type.

3

In the Display Title text box, type a new name, if desired.

4

Use the Display Type options to change between a Point List type and a Data Dictionary type.

5

Click OK to save the changes.

6

Save the display, as described below. Note Figures Example Of Point List Display and Example Of Data Dictionary Display (Displaying All Logic Points) provide samples of these types of Data screens.

GEH-6126C Vol I HMI Operators Guide

Chapter 3 Display and Control (Command) Programs • 3-41

To save a display 1

From the Display menu select Save or Save As. –

Save saves the screen changes to the same screen title on the Menu window.



Save As saves the screen changes to a new screen title on the Menu window. It also opens the Display Definition dialog box.

2

If Save As is selected, the Display Definition dialog box opens; type a new name in the Display Title text box.

3

From the Display menu select OK or Save As to save changes. Keep in mind the following steps: –

The option Save As does not change the old Display Title to a new one. It inserts the title of the new Data screen at the bottom of the Menu list.



If the user does not enter a new Display Title, another Demand Display screen with the same name is added to the bottom of the Demand Display Menu. User should rename the edited Demand Display screens if you keep the original.



This procedure saves the display to the set of displays, but not the display set to a file. To save the display set to a file Refer to To Save a Demand Display File.



If the user exits the Demand Display program before saving changes, the program asks if the user wants to save changes before exiting. Select Yes to save the changes in the *.DM2 file and No to exit without saving.

To copy a display from one unit to another 1

From the Menu window, open the desired display.

2

From the Edit menu select Unit.

3

Select the new unit.

4

From the Display menu select Save.

5

From the File menu select Save or Save As to make this change permanent to the Demand Display file (*.DM2). Note At locations with duplicate or similar units, it can be useful to copy a Demand Display from one unit to another and make any necessary modifications.

Working with Point Names To add a point name or line 1

On the Data display, click on the desired line to add the point name or line. The cursor appears on the left edge of the line.

2

From the Edit menu select Insert Blank Line. This inserts a blank line at the selected line.

3

Modify the new line using the following procedure. Note Lines can be added, deleted, or modified in either Data display type, but the changes are preserved only for a Point List type.

3-42 • Chapter 3 Display and Control (Command) Programs

GEH-6126C Vol I HMI Operators Guide

To modify a point name or line 1

On the Data display, click on the line.

2

From the Edit menu select Modify Line. The Modify Line dialog box displays.

3

Enter the desired point name (or comment text) and click OK.

4

Remember to save both the display to the set and the set to the file to make the changes permanent. Type new Point Name in text box.

Click to save Point Name entries and exit box. Click to cancel Point Name entries and exit dialog box.

Displays only when you can add or modify a Command Target associated with the line.

To delete a point name or line 1

On the Data display, click on the line.

2

From the Edit menu select Delete Line. If the line corresponds to the first line of a Command Target, the target deletes.

3

Remember to save both the display to the set and the set to the file to make the changes permanent.

Working with Command Targets Note Refer to the Command Target Types section in this chapter. Command targets can be added in either Data display type, but the changes are preserved only for a Point List type. To add a Command Target 1

From the Target Window, select the line that corresponds to the Command Target. There must be one blank line between targets in the Target Window.

2

From the Edit menu select Modify Line. The point name dialog box displays.

3

Enter the desired point name if adding to a blank line. Typically, the point name on the line corresponding to the first line of the Command Target has direct relevance to the button and its action.

4

Click the Define Command button. The Command Definition dialog box displays. It contains fields to define a Command Target and its (optional) feedback.

GEH-6126C Vol I HMI Operators Guide

Chapter 3 Display and Control (Command) Programs • 3-43

5

6

Enter values and selections into the Command Definition dialog box (Figure Example of Command Definition Dialog Box provides descriptions): –

Button text in Text Line 1 and Text Line 2, as needed.



Point name of the unit command in the Point Name field.



Button Type.



Unit command Value of the point.



Value Type.



Feedback Signal Pointname and Sense.

Confirm, check, or cancel as needed by selecting any of the following buttons on the dialog box: –

Check Form checks the command definition entries for consistency and errors.



OK saves any changes and creates the target.



Help opens the help window for this dialog box.



Cancel stops all changes to the command definition.



Delete removes the Command Target.

To modify a Command Target 1

Click on the line containing the top line of the target.

2

From the Edit menu select Modify Line. The point name dialog box displays.

3

Click the Define Command button. The Command Definition dialog box displays.

4

Modify the definition as defined above using the procedure to add a Command Target. To delete a Command Target

1

Select the line containing the top line of the target.

2

From the Edit menu select Modify Line. The point name dialog box displays.

3

Click Delete to remove the Command Target. -Or-

1

Select the line containing the top line of the target.

2

From the Edit menu select Delete Line to delete both the point name and the Command Target.

3-44 • Chapter 3 Display and Control (Command) Programs

GEH-6126C Vol I HMI Operators Guide

Target Text should indicate the Command Target’s action. Text appears black, but turns yellow if the associated feedback logic is supplied and the sense met. Allows two lines of up to eight characters per line. Text is automatically centered on the button. Unit command Point Name is the control signal pointname that receives the target’s value. Only command pointnames are allowed. They can be pushbutton, logics, or analog setpoints. Button Type defines which Command Target to use. For definitions, refer to Command Target Types. Value holds the value the Command target sends to the unit. Use the following guidelines (based on pointnames): A Pushbutton’s value is the number of scans to hold the pushbutton true. The minimum value is four scans. Logic States require a value of 1 or 0. Analog setpoints require a value in the engineering units specified for the command signal point. Value type determines how the Command Target sends the value to the unit: Set (=) sends the value from the value type to the unit. It is required for Pushbuttons and Logic States and optional for Analog Setpoints. Increment (+) adds the value in the value field to the current value of an Analog Setpoint and sends it to the unit. Decrement (-) subtracts the value in the value field from the current value of an Analog Setpoint and sends it to the unit.

Feedback Signal contains the feedback signal’s definition. Immediate Action and Arm/Execute button types can use feedback signals. Analog Setpoint button types cannot. Pointname is for the control signal point name of the feedback signal, which can only be logic point types. Sense can invert the sense of the feedback signal.

Other Options There are several other options available in the Demand Display program: •

Selecting Edit - Set Font displays the Windows Font dialog box. Select the font and color desired for the Demand Display screen. The selection applies to all Demand Display screens, except for the Command Targets where the colors are predefined.



Selecting Edit - Select Unit allows selection of a unit. In multiple unit sites, any unit can be monitored from one Demand Display screen. Select Unit displays the Unit Selection dialog box. The currently selected unit is highlighted. The available units display in alphabetical order. This option is not available in single unit sites.



Selecting View - Menu toggles between the menu and the most recently viewed Data screen. Toggling to the Menu display from a Data screen loses any changes if the Data screen is not saved. The Demand Display program asks whether or not to save the display to the set. Selecting Yes saves the display, No toggles to the Menu window without saving. Selecting View - Menu from menu returns to the most recent display.

GEH-6126C Vol I HMI Operators Guide

Chapter 3 Display and Control (Command) Programs • 3-45

Logic Forcing Display - Mark V and Mark V LM The Logic Forcing Display program can be used for monitoring and forcing a logic point. For example, during maintenance or troubleshooting it may be necessary to make the controller believe that a certain valve is in a particular position, as indicated by a limit switch. A simple approach is to use the controller Logic Forcing capability. The Logic Forcing Display has the following features: •

Ability to monitor multiple data points, both analog and logical.



Ability to change and maintain a logic state of the point (0 or 1) regardless of the sequencing driving the point.



Ability to add comment text and blank lines.



Ability to alter displays to conform to user needs.



Ability to monitor points in other controllers.



Ability to create, save and reuse displays for testing and special uses.



Ability to continuously scan the controller and add forced logic points to the end of the view list.

Note Mark IV uses the Operator Interface; Refer to GEK-83865 and GEK-83866 for this function. Mark V and Mark V LM support this utility. Mark VI uses the toolbox. Only qualified personnel knowledgeable about turbine control and protection should use the Logic Forcing functions. Improper use can adversely affect the control and protective features of the control system. Note This feature may not be available to operator or maintenance personnel.

Starting the Logic Forcing Display To Start the Logic Forcing Display From the Start menu, select Turbine Control Maintenance, Unit T#, then Logic Forcing Display. Or From the Windows desktop, click the Logic Forcing Display icon. The Logic Forcing Display opens an empty display and starts scanning the controller for forced logic points, adding the points to the display as they are found. Note Saving this display prompts the user for a new file name.

3-46 • Chapter 3 Display and Control (Command) Programs

GEH-6126C Vol I HMI Operators Guide

Select Logic Forcing

Select Unit

File name

> represents forced logic signals

Controller time

Header Currently selected unit

Command target areas

Pointname or comment text Current value

List view

Engineering units

A delay occurs before forced Logic signals appear on the Logic Forcing Display screen. When opening a file, wait a few moments for all of the forced signals to appear before taking any action.

GEH-6126C Vol I HMI Operators Guide

Chapter 3 Display and Control (Command) Programs • 3-47

Logic Forcing Display Screen Window The Logic Forcing Display screen is made up of three main regions, the Header, the List View, and the Command Target area. Refer to figure Logic Forcing Display Example. •

The Header contains the unit name, site name, program title and time tag. The Header is in a non-scrolling region and cannot scroll off the window. The menu bar option View and the Header command toggles the Header on or off. The Header contains valuable process information and it is recommended that it remain visible at all times.

The Header time tag displays the controller time. If the Data Area is empty, contains no valid points, or the Data Area contains valid points but no data has been received from the controller, the time tag displays No Valid Data. A highlighted Header time tag indicates the oldest piece of data in the Data Area has not been updated for five seconds. •

The List View is composed of three columns, the Point Name, the Current Value from each processor, and the Engineering Units.

The List View scrolls and each of the columns is adjustable in width. If the column becomes too narrow to display all of the data, an ellipsis (…) appears on the right side of the column. The Current Value field is updated once per second from each controller processor. The time tag displayed in the Header reflects the time tag of the oldest piece of data displayed. Only the points visible on the screen are updated. There is no limit to the number of points that can be added to the point list. Unlike the Header, the information in the Data Area scrolls with the scroll bars. The Logic Forcing Display updates only the visible points in the List View. The Pointname field holds the Control Signal pointname (or synonym) of valid unit database points. Entering the pointname causes the Logic Forcing Display program to use the currently selected unit’s data, which is the unit listed in the Header. Entering the pointname of a non-logic point results in the display of the voted value instead of the value in the individual controllers. If a fully qualified point name is entered (in the form unitname:pointname) voted values of points from a different unit can be displayed (but not forced). Text other than a pointname can be entered for commenting and separating sections of points. Each column in the Value field displays the value in a processor. If the pointname is invalid or there is no data for the point in the Data Dictionary, this field remains blank. Forced points appear with a > character preceding the value. The Units field displays the Engineering units for valid pointnames. The text appears exactly as entered in the scale code table file. This field is blank for invalid pointnames, but indicates the units for valid points. •

The Command Target area appears on the right side of the Logic Forcing Display window. There are four Arm/Execute targets available for the Logic Forcing function. These targets are for forcing Logic signals to a state of 1 or 0, to unforce a single Logic signal, or to unforce all forced Logic signals. Arm/Execute targets appear green with black text and require a confirmation before sending the force or unforce signal to the controller.

3-48 • Chapter 3 Display and Control (Command) Programs

GEH-6126C Vol I HMI Operators Guide

Opening, Creating, Modifying and Saving Logic Forcing Displays Logic forcing display definitions can be saved and reloaded later. To open an existing Logic Forcing Display 1

From the File menu select Open.

2

Select a file from the directory that displays.

The Open dialog box displays allowing for selection of the file to load. Selecting the toolbar button with the picture of the open file also displays the Open dialog box. Selecting a previously viewed file listed at the bottom of the File menu bar option opens the file directly. If the specified file does not appear to be a Logic Forcing data file, the user is prompted as to whether to continue loading the file or to exit the operation without saving any changes made to the display. whenever a Logic Forcing Display file is opened it adds all Note Or click forced logic points from the unit that has been selected. To create a new display From the File menu select New A blank Logic Forcing display screen opens. This is an empty template that should be renamed after modification. The Logic Forcing Display starts with no points listed in the display. It scans the controller looking for forced signals and adds them to the end of the display as they are found. Signals can be added to the display so that those signals can also be monitored or forced. Note Or click

to create a new Logic Forcing display.

To add a Pointname line 1

Select the line at the desired insertion point.

2

From the Edit menu select Insert Blank Line, or –

Select the Insert Blank Line toolbar button.

To delete a Pointname line 1

Select the line to be deleted.

2

From the Edit menu select Delete Line, or –

Select the Delete Line toolbar button.

To modify a Pointname line 1

Select the line to be modified.

2

From the Edit menu select Modify Line, or –

3

GEH-6126C Vol I HMI Operators Guide

Select the Modify Line toolbar button.

Type the new pointname or line in the highlighted pointname box.

Chapter 3 Display and Control (Command) Programs • 3-49

The Logic Forcing Display program allows the entry of invalid pointnames to accommodate adding textual information to the Logic Forcing Display screen. The Value and Unit fields remain blank if an invalid pointname is entered. Save the Logic forcing Display file to make the changes permanent. To save the display to a file 1

From the File menu select Save to save back into the currently loaded file. –

Select the toolbar button with the picture of a disk.

2

From the File menu select Save As to save as a different file. Be sure to specify the desired directory and file name.

3

From the File menu select Save or Save As to save a new display (one not loaded from a file). In both cases the File – Save As dialog box appears with the default file name of UNTITLED.TXT. The file name should be changed to something meaningful before saving.

Using the Logic Forcing Display Program Forcing and Unforcing Logic Signals To force a logic signal 1

From the Logic Forcing Display program, position the cursor on the line corresponding to the desired logic signal. Click on the pointname field to select it and the pointname highlights.

2

Select one of the forcing Command targets on the right side of the screen to arm the action, either Force To One or Force To Zero. The Execute Command dialog box displays.

3

Click OK to force the signal. The force command is sent to the controller forcing the logic signal. Signals remain forced until either an Unforce command comes from the Logic Forcing Display program or until the controller powers off.

When a command is selected, it opens the Execute Command dialog box to confirm execution. Clicking OK sends the command to the unit. Clicking Cancel cancels the command. Closing the dialog box cancels the command. Note Requiring command confirmation before sending them to the unit helps prevent execution of false commands.

Closing the dialog box cancels the command.

Sends the command to the unit.

Cancels the command and closes box.

Clicking Cancel from the Execute Command dialog box cancels the forcing command. The default is Cancel.

3-50 • Chapter 3 Display and Control (Command) Programs

GEH-6126C Vol I HMI Operators Guide

Signals remain forced until an unforce command comes from the Logic Forcing Display program or until the controller powers off. Forced signals can cause the controller to function improperly if forgotten. Take care to unforce all unnecessary signals before running the turbine. Return the logic signals to their normal state by either unforcing all of the forced logic signals at once or by individually unforcing them. To unforce a single logic signal 1

From the Logic Forcing Display, select the desired logic signal by clicking on it. The line highlights.

2

Select the Unforce Single command target. The Execute Command dialog box displays.

3

Click OK to unforce the signal, or click Cancel to leave the signal forced. The default action is Cancel. To unforce all of the forced logic signals

1

From the Logic Forcing Display, select the Unforce All command target. The Execute Command dialog box displays.

2

Click OK to unforce all forced logic signals in the controller, or click Cancel to cancel the unforcing command. The default action is Cancel. Selecting UNFORCE ALL unforces all of the logic signals forced in the controller, including any signals forced from OTHER Logic Forcing Display screens.

Using the Command Targets The Logic Forcing Display command targets are Arm/Execute targets requiring confirmation of their action before performing the command. To use the Command Targets 1

Select the Command Target. The Execute Command dialog box displays.

2

Click OK. The command executes. To cancel the command execution, select Cancel.

Note This procedure for confirming a forcing action helps prevent executing false commands.

Printing the Logic Forcing Display File A printout can be made of the currently visible portion of the display. Data that is scrolled off the display is not included in the printout. To print the Logic Forcing Display screen 1

Click on the printer icon to immediately send the display to the default printer using the default options, or

2

From the File menu select Print and chose the printer and options desired from the Print dialog box.

GEH-6126C Vol I HMI Operators Guide

Chapter 3 Display and Control (Command) Programs • 3-51

Other Options There are other options available in the Logic Forcing Display program. Selecting the menu bar option Edit - Set Font command from the drop-down menu presents the Windows Font dialog box. The Font dialog box allows for selecting the font used for the Logic Forcing Display screen. The selection applies to the entire display screen including the text defined in the Command Targets. Selecting the menu bar option Edit - Select Unit command from the drop-down menu allows for unit selections. In multiple unit sites, any unit can be monitored from one Logic Forcing Display screen. Select Unit causes the Unit Selection dialog box to appear. The currently selected unit is highlighted. The available units are displayed in alphabetical order. Select the desired unit. This option is not available in single unit sites.

Exiting the Logic Forcing Display Program Selecting the menu bar option File - Exit from the menu exits the Logic Forcing Display program. The Logic Forcing Display program requests whether to save changes to any Logic Forcing Display file before exiting.

3-52 • Chapter 3 Display and Control (Command) Programs

GEH-6126C Vol I HMI Operators Guide

Forced Variables - Mark VI Note This feature may not be available to operator or maintenance personnel. If the user is not able to perform an operation described in this chapter, check the user's privilege level (Refer to the section, Privilege Level Functions).

Starting toolbox Mark VI uses the toolbox for forcing a signal. Refer to GEI-6403 Control System Toolbox for Configuring a Mark VI Turbine Controller. The basic procedure is as follows: To start Toolbox 1

menu, select Programs, GE Control System From the Start Solutions, then Control System Toolbox. Or From the Windows desktop, click the Control System Toolbox icon. The toolbox Work Area displays an empty window until a device is created or opened.

2

From the File menu, select Open to open the configuration file for the controller of interest.

3

Click the Tracking button

4

Click the Go Online/Offline unit (controller).

5

Verify that the Major and Minor Revisions match, otherwise the wrong signals could be displayed or forced. Verify both status boxes are green.

GEH-6126C Vol I HMI Operators Guide

to turn tracking on. button to establish communications with the

Chapter 3 Display and Control (Command) Programs • 3-53

Go On/ Offline

Live Signal Values displayed in Summary View.

Click on Live Signal Value to be forced.

Click to Change Live Value.

Module containing the value to be forced.

Current Privilege Level.

Verify both status boxes are green.

Using Finder to Locate a Variable to Force Use the toolbox function, Finder, to locate the variable to force. This can be an analog or logical variable. •

Use View – Finder from the menu to locate the variable to be forced. Refer to Viewing Sequencing Information – Mark VI for more information on using the Finder function.



Double click on the variable to be changed in the Outline View. This can be any location of the variable.



If the user does not have privilege level of 1 or higher the user is prompted to change to the required privilege level.

Toolbox Privilege Dialog Box

Click Yes to bring up the Select Privilege Level dialog box. The user is prompted to select a privilege level and enter its password. Note Refer to GEH-6403 for more information on changing a privilege level.

3-54 • Chapter 3 Display and Control (Command) Programs

GEH-6126C Vol I HMI Operators Guide

The following changes can be made to live values.

Boolean Value Use the dialog box below to modify a Boolean value.

Use this dialog box to change or force the live value of a Boolean signal. Forcing the value keeps the blockware from writing over the forced value, whereas an unforced value can be overwritten in blockware. Changing a Boolean Value

Numerical Value The numerical value is modified with the dialog box below. Use this dialog box to enter a value to be sent to the controller. These values cannot be forced, so values that are written in instruction blocks do not change to the value being sent.

Current is the live value of the signal. Enter the Next value and click Send.

Click to decrement the Current value by the Delta amount and send it to the controller.

Delta is the value to be added or subtracted from the current value.

Token is the logical address of the signal.

Click to increment the Current value by the Delta amount and send it to the controller.

Changing a Numerical Value

GEH-6126C Vol I HMI Operators Guide

Chapter 3 Display and Control (Command) Programs • 3-55

Array Value The dialog box below is used to modify the array value.

Click on the element to change.

Click Modify Changing a Value In an Array

Clicking Modify opens the Boolean or Numeric Send Value dialog display. Refer to figure Changing a Value In an Array.

Locating Forced Variables Using the Force Lists function displays a list of all forced signals and I/O points that can be unforced if desired. A report can be generated and saved also. To locate all forced signals in the controller The Forced List can be generated with a Privilege Level of 0 and opens in readonly mode. From the View menu select Force Lists. The Forced Lists report opens displaying all variables that are forced. Signals (tab) that are forced.

I/O Points (TAB) that are forced.

Forced Lists

3-56 • Chapter 3 Display and Control (Command) Programs

GEH-6126C Vol I HMI Operators Guide

To remove forcing on one or more variables Removing a force on a variable requires a privilege level of 1 or greater. 1

Select one or more variables from the forced list.

2

Click Remove to remove the forcing on the selected variables.

There is no confirmation dialog box. The command is sent immediately. To go to where a forced variable is used 1

Select the desired forced variable.

2

Click Goto to display the results.

The Finder dialog box opens with a list of all occurrences of the signal. Refer to Viewing Sequencing Information – Mark VI for more information on using the Finder function. The list of signals does not update in real-time, to re-scan the unit for forced signals click on Update. Click on Report to open a report window for saving or printing the list of forced points.

Forced Variables using Control System Toolbox The controller has a feature called Forced Variables. This allows the maintenance technician using toolbox to set analog or logical variables to forced values. Variables remain at the forced value until unforced. Both compute and input processing respect forcing. Any applied forcing is preserved through power down or reboot of the controller, because forced variables in the controller are saved in NOVRAM. Logic Forcing is for offline software checkout and troubleshooting and should only be used in conjunction with proper lockout/tag out procedures. Forcing of protective functions is never permissible for an operating unit.

GEH-6126C Vol I HMI Operators Guide

Chapter 3 Display and Control (Command) Programs • 3-57

Toolbox Privilege Level Functions - Mark VI The privilege/password system assigns different levels of access to the devices. Passwords can be established for the different privilege levels, allowing the required level of access for each job function. Each successive level allows all the functions of the previous level. Note Refer to the Control System Toolbox online help for more information. To set a privilege level for the Mark VI toolbox 1

From the Options menu select Privilege.

2

The Select Privilege Level dialog box displays.

3

Select the requested privilege level and click OK. If a password has been assigned for that level the user is asked to insert the password.

3-58 • Chapter 3 Display and Control (Command) Programs

GEH-6126C Vol I HMI Operators Guide

CHAPTER 4

Appendix A HMI Function Reference HMI Functions for GE Turbine Controllers GE’s Turbine Control HMI functions are provided by the TCI, TCIMB, and GE Turbine Control Systems Solutions CD. The following table lists these functions and identifies their applicability in the SPEEDTRONIC turbine controllers. Functions are provided through CIMPLICITY, unless otherwise noted. HMI Function

Mark IV Mark V

Mark VLM

Mark VI Application Notes

Data and control displays Demand display

Toolbox graphics for Mark VI

Logic forcing

Toolbox function for Mark VI

Dynamic rung display

Toolbox function for Mark VI

Pre-vote data display

TSM for Mark VI

Diagnostic counters display

TSM for Mark VI

Control constants display

Toolbox function for Mark VI

Control constants adjust display

Toolbox function for Mark VI

Autocalibrate display

Toolbox function for Mark VI

Trip history

Capture blocks for Mark VI

CIMPLICITY Addons CIMPLICITY bridge Signal manager

Toolbox HMI for Mark VI

External alarm manager Reactive capability display Manual synchronizing display Emissions analysis Triggered plot

Unit communications Stagelink

GEH-6126C Vol I HMI Operators Guide

Appendix A HMI Function Reference • A-1

HMI Function

Mark IV Mark V

Mark VLM

Mark VI Application Notes

CSF

Not available in some Mark IVs

MAMSP

Not available in some Mark IVs

TCI modbus™ master

Not available in some Mark IVs

EGD Process alarms Diagnostic alarms

Toolbox function for Mark VI

Events SOEs Hold list

Controllers with steam ATS only

Unit configuration tools Sequence editor

Toolbox function for Mark VI

Sequence compiler

Toolbox function for Mark VI

Sequence documenter

Toolbox function for Mark VI

CSP Printer

Toolbox function for Mark VI

Table compiler Application code downloads

Toolbox function for Mark VI

Firmware downloader

Toolbox for Mark VI

Mark V make Card identification

TSM for Mark VI

Alarm list FMV ID LDB configuration tools I/O configuration tool

Toolbox function for Mark VI

Time synchronizing Timesync function

NTP for Mark VI

High resolution (IRIG)

Option

GPS

Option

NTP

Option

Other functions Alarm printing Alarm history Trip history automatic collection

Capture blocks + Data historian for Mark VI

Normal data collection

Toolbox function for Mark VI

A-2 • Appendix A HMI Function Reference

GEH-6126C Vol I HMI Operators Guide

HMI Function

Mark IV Mark V

High-speed data collection

Mark VLM

Mark VI Application Notes Toolbox trend recorder for Mark VI

Control constants compare

Optional functions TCI Modbus slave TCI Modbus master

For external device interface

GSM Power block control Performance monitor

Simple cycle only

Web diagnostic functions Demand display Logic forcing display Alarm display Control constants display HMI log files ARCWHO utility

Diagnostic programs Product code file verification

GEH-6126C Vol I HMI Operators Guide

Appendix A HMI Function Reference • A-3

CIMPLICITY HMI Supported Functions The turbine control HMI supports many functions of the CIMPLICITY HMI. The following table lists and identifies these functions. Do not load unsupported CIMPLICITY functions on the HMI for SPEEDTRONIC Turbine controllers. Although the CIMPLICITY HMI function listed below runs on the HMI for SPEEDTRONIC Turbine controllers, they are not necessarily supported by GE Power Systems for use on the HMI. Please check with a GE Power Systems representative for availability. Options not listed as supported in the following table have not been qualified. Earliest supported version CIMPLICITY Function Supported Application notes Action calendar

Calendar-based control

Alarm blocking Alarm horn 3.2 SP7

Alarm viewer

Interactive ActiveX alarm viewing object

3.2 SP7

Basic control engine

Visual Basic for applications scripting language

Data logger

Data logging via ODBC

DDE server (CWSERV) Dynamic measurement systems

Dynamically switch between English and metric units

Genius communication from HMI

3.2 SP7

Historical data analyzer

Comprehensive data summarization

Historical trends

Interactive ActiveX object for viewing trend

HMI for CNC

Integration with GE Fanuc CNC controllers

HMI Modbus master Marquee

3.2 SP7

Display alarms and messages to marquee devices

Modbus plus communications Modbus TCP/IP communications

4.01 SP2

OPC client

Consult Salem, VA factory, Turbine control application engineering (540) 387-7388

4.01 SP2

OPC server

Consult Salem, VA factory, Turbine control application engineering (540) 387-7388

4.01 SP8

OpenProcess

A-4 • Appendix A HMI Function Reference

Pending

GEH-6126C Vol I HMI Operators Guide

Earliest supported version CIMPLICITY Function Supported Application notes 3.2 SP7

Pager

Send alarm information to alpha-numeric pagers

PocketViewer

WinCE CimView

3.2 SP7

PointBridge

Allows CIMPLICITY server to act as device to another server

4.01 SP2

Quick trends

Pop-up trends for any points on a screen

3.2 SP7

Real-time trends

Interactive ActiveX object for viewing trend

Recipes

Device-independent recipe management

Report manager

Report generation and management from process

Series 90™ PLC fault tables

View PLC faults

Server redundancy

Complete mission critical redundancy support

SmartObjects™

Reusable drag and drop graphic and scripted objects

SPC

New features for SPC

System sentry

Constantly watches HMI and system parameters

Tracker option

Track items through a production facility

Web gateway

Send CIMPLICITY HMI data to web pages

Web viewer

Send screens over web to standard web browsers

XY plots

ActiveX object for plotting multiple x-y data

3.2 SP7

4.01 SP2

3.2 SP7

3.2 SP7

GEH-6126C Vol I HMI Operators Guide

Appendix A HMI Function Reference • A-5

Notes

A-6 • Appendix A HMI Function Reference

GEH-6126C Vol I HMI Operators Guide

CHAPTER 5

Appendix B Alarm Overview Introduction This appendix provides a general overview of turbine controller alarms viewed and addressed using the HMI. It is intended to assist the operator in understanding how to use the HMI for monitoring, using the features described in this document. The turbine controllers generate three types of alarms, which are viewed on the HMI or toolbox: Process, Hold List, and Diagnostic (Refer to figure Three Types of Alarms Generated by the Mark VI Controller). HMI

Alarm Display

HMI

Diagnostic Display

Toolbox

UDH

Process & Hold List Controller Alarms

I/O

Controller

Controller

Diagnostic Alarms

I/O

I/O

Diagnostic Alarm Bits

Three Types of Alarms Generated by the Mark VI Controller

Note The information in this appendix applies specifically to the Mark VI controller. However, it should also apply to Mark IV, Mark V, and Mark V LM controllers, except in discussion of Control System Toolbox features.

Hold List Alarms (Steam Turbine Only) Hold List alarms are similar to process alarms with the additional feature that the scanner drives a specified signal True whenever any Hold List signal is in the alarm state (hold present). This signal is used to disable automatic turbine startup logic at various stages in the sequencing. Operators can override a hold list signal so that the sequencing can proceed even if the hold condition has not cleared. Note Refer to the Hold List section in Chapter 3.

GEH-6126C Vol I HMI Operators Guide

Appendix B Alarm Overview • B-1

Process Alarms Process Alarms are caused by machinery and process problems, and alert the operator by means of messages on the HMI screen. The alarms are created in the controller using alarm bits generated in the I/O boards or in sequencing. The user configures the desired analog alarm settings in sequencing using the toolbox. Process Alarms are generated by the transition of Boolean signals configured by the toolbox (for Mark VI) with the alarm attribute. The signals can be driven by sequencing or they can be tied to input points to map values directly from I/O boards. Process alarm signals are scanned each frame after the sequencing is run. In TMR systems, process signals are voted and the resulting composite diagnostic is present in each controller. A useful application for process alarms is the annunciation of system limit checking. Limit checking takes place in the I/O boards at the frame rate, and the resulting Boolean status information is transferred to the controller and mapped to Process Alarm signals. Two system limits are available for each process input, including thermocouple, RTD, current, voltage, and pulse rate inputs. System limit 1 can be the high or low alarm setting, and system limit 2 can be a second high or low alarm setting. These limits are configured from the toolbox in engineering units. There are several choices when configuring system limits. Limits can be configured as enabled or disabled, latched or unlatched, and greater than or less than the preset value. System out of limits can be reset with the RESET_SYS signal

Process (and Hold) Alarm Data Flow Process and Hold alarms are time stamped and stored in a local queue in the controller. Changes representing alarms are time stamped and sent to the alarm queue. Reports containing alarm information are assembled and sent over the UDH to the CIMPLICITY HMIs. Here the alarms are again queued and prepared for operator display by the Alarm Viewer. Note The operator or the controller can take action based on process alarms. Operator commands from the HMI, such as alarm Acknowledge, Reset, Lock, and Unlock, are sent back over the UDH to the alarm queue. There they change the status of the appropriate alarms. An alarm entry is removed from the controller queue when its state has returned to normal and it has been acknowledged and reset (Refer to figure Generating Process Alarms). Hold alarms are managed in the same fashion but are stored on a separate queue. Additionally, hold alarms cannot be locked but can be overridden.

B-2 • Appendix B Alarm Overview

GEH-6126C Vol I HMI Operators Guide

Mark VI Controller

Input

Signal 1

. . .

. . .

Input

Signal n

UDH

Alarm Report

Alarm Scanner

Alarm Command

Alarm Queue Including Time

Alarm Logic Variable Alarm ID

Mark VI HMI

Alarm Receiver

Alarm Viewer

Alarm Queue Operator Commands - Ack - Reset - Lock - Unlock - Override for Hold Lists

Generating Process Alarms

Diagnostic Alarms Diagnostic Alarms are caused by equipment problems, and use settings factory programmed in the boards. Diagnostic Alarms identify the failed module to help the service engineer quickly repair the system. For details of the failure, the operator can request a display on the toolbox screen (Mark VI) or review the details in the HMI Alarm Display screen. The controller and I/O boards all generate diagnostic alarms, including the VCMI, which generates diagnostics for the power subsystem. The controller has extensive self-diagnostics, most that are available directly at the toolbox (for Mark VI). Diagnostic alarms can be viewed from the toolbox by selecting the desired board, clicking the right mouse button to display the drop-down menu, and selecting display diagnostics. A list of the diagnostic alarms for any I/O board can be displayed, and can be reset from the toolbox.

GEH-6126C Vol I HMI Operators Guide

Appendix B Alarm Overview • B-3

Notes

B-4 • Appendix B Alarm Overview

GEH-6126C Vol I HMI Operators Guide

Glossary of Terms

ActiveX ActiveX, developed by Microsoft, is a set of rules for how applications should share information. With ActiveX, users can ask or answer questions, use pushbuttons, and interact in other ways with the web page or compatible program. It is not a programming language, but rather a model for writing programs so that other programs and the operating system can call them. ActiveX technology is used with ® Microsoft Internet Explorer to make interactive web pages that look and behave like computer programs, rather than static pages.

ActiveX control A control (object) using ActiveX technologies to enable animation. An ActiveX control can be automatically downloaded and executed by a web browser. Programmers can develop ActiveX controls in a variety of languages, including C, C++, Visual Basic, and Java. ActiveX controls have full access to the Windows operating system.

alarm A message notifying an operator or administrator of equipment, network, or process problems.

Alarm Viewer A standalone window within CIMPLICITY (an OCX control) for monitoring and responding to alarms.

AMV Alarm Viewer.

application A complete, self-contained program that performs a specific function directly for the user. Application programs are different than system programs, which control the computer and run application programs and utilities.

ARCNET Attached Resource Computer Network, a LAN communications protocol developed by Datapoint Corporation. ARCNET defines the physical (coax and chip) and datalink (token ring and board interface) layer of a 2.5 MHz communication network.

GEH-6126C Vol I HMI Operators Guide

Glossary of Terms • G-1

Atlanta Data Highway (ADH) Ethernet communication network that connects an OSM to the GE remote services network.

Balance of Plant (BOP) Plant equipment other than the turbine that needs to be controlled.

board Printed wiring board, or circuit board, used for electronic circuits.

Boolean Digital statement that expresses a condition that is either True or False, also called a discrete, or logical signal.

breaker (circuit breaker) A switching device, capable of making, carrying, and breaking currents under normal circuit conditions and also making, carrying for a specified time, and breaking currents under specified abnormal conditions, such as those of short circuit

The Mark V turbine controller’s Communicator core (processor).

CimEdit An object-oriented graphics editor tool of CIMPLICITY HMI that functions with its runtime viewer CimView. It can create graphical screens with animation, scripting, colors, and a variety of graphical elements that represent power plant operation.

CIMPLICITY HMI Computer-based operator interface software from GE Fanuc Automation, configurable to work with a wide variety of control and data acquisition equipment.

cimproj The required subdirectory name for a CIMPLICITY HMI project (F:\Cimproj). The project configuration Workbench (.gef) is located in this subdirectory.

CimView An interactive graphical user interface of CIMPLICITY HMI used to monitor and control power plant equipment, displaying data as text or a variety of graphic objects. Its screens were created with CimEdit. They include a variety of interactive control functions for setting point values, displaying other graphic screens, and initiating custom software routines and other Windows applications.

client-server Software architecture where one software product makes requests on another software product. For example, an arrangement of PCs with software making one a data acquisition device and the other a data using device.

G-2 • Glossary of Terms

GEH-6126C Vol I HMI Operators Guide

command line The line on a computer display where the user types commands to be carried out by a program. This is a feature of a text-based interface such as command prompt windows, as opposed to a graphical user interface (GUI).

configure Select specific options, either by editing disk files, or by setting the location of hardware jumpers, or by loading software parameters into memory.

control system Equipment that automatically adjusts the output voltage, frequency, MW, or reactive power, as the case can be, of an asset in response to certain aspects of common quality such as voltage, frequency, MW, or reactive power. Such equipment includes, but is not limited to, speed governors and exciters.

Control System Solutions Product software provided on a CD for a GE control system. This includes the Control System Toolbox and TCI programs.

Control System Toolbox Refer to toolbox.

CRC Cyclic Redundancy Check is used to detect errors in data such as transmissions or files on a disk.

cross plot Display of two variables, plotted one against the other over time, in an X-Y type plot to detect signal correlations and to analyze performance.

CSDB Control Signal Database, used in the turbine controller to store real-time process data used in the control calculations.

CSF Control System Freeway, a token passing communication network, typically using TWINAX cabling, running at 2.3 MHz.

The Mark V turbine controller’s backup Communicator core (processor). (Also refer to .)

data dictionary The data dictionary files contain information about unit-specific control signal database pointnames, alarm text messages (for both process and diagnostic alarms), and display information for signal pointnames (type/units, messages, and such). The Data Dictionary also acts as the TCI real time database, holding the last timetag and value received from the controller.

GEH-6126C Vol I HMI Operators Guide

Glossary of Terms • G-3

DCS Distributed Control System, used for process control applications including control of boilers and other power plant equipment.

deadband Range of values inside of which the incoming signal can be altered without changing the output response. The Historian uses a deadband algorithm to decide whether to save or discard incoming data, as part of its data compression function.

Demand Display An HMI function that allows user to monitor several turbine data points at a time and issue simple commands.

device A configurable component of a process control system.

Devcom Application program that serves as a communications bridge between the CIMPLICITY HMI Point Manager and a device being monitored.

dynamic An attribute emphasizing motion, change, and process as opposed to static.

EGD Ethernet Global Data, a network protocol used by some controllers. Devices share data through periodic EGD exchanges (pages of data).

Ethernet Local Area Network used to link computers and/or controllers together. It features a collision avoidance/collision detection system. It uses TCP/IP and I/O services layers that conform to the IEEE 802.3 standard, developed by Xerox, Digital Equipment Corporation (DEC), and Intel.

event Discrete signal generated by a change in a status of a logic signal in a controller.

EX2000 GE generator exciter control. It regulates the generator field current to control the generator output voltage.

fault code A message from the controller to the HMI indicating a controller warning or failure.

firmware Set of executable software, stored in memory chips that hold their content without electrical power, such as EPROM or Flash memory.

G-4 • Glossary of Terms

GEH-6126C Vol I HMI Operators Guide

filter A program that separates data or signals in accordance with specified criteria.

forcing Setting a signal to a particular value, regardless of the value the blockware or I/O is writing to that signal.

frame rate Basic scheduling rate of the controller. It encompasses one complete input-computeoutput cycle for the controller.

GSM GE Energy Standard Messages. Refer to GEI-100658 GE Energy Standard Messaging (GSM) 2.0 for HMI applications. Application-level messages processed in gateway to the DCS. The gateway serves as a protocol translator and can communicate directly with several process controllers. No data is emitted from the gateway unless previously requested by the DCS equipment.

Global Time Source (GTS) Worldwide system supplying UTC (Coordinated Universal Time) using a network of satellites.

graphical user interface (GUI) An operating system interface between the user and the computer, based on graphics. GUIs typically use a mouse or other tracking device and icons.

header Textual information, such as a title, date, name, or other applicable identifying information, positioned at the top of a screen, column, or page.

Historian A client/server-based data archival system for data collection, storage, and display of power island and auxiliary process data.. It combines high-resolution digital event data from the turbine controller with process analog data to create a tool for investigating cause-effect relationships.

HMI Human-Machine Interface. The GE HMI is a Windows-based operator interface to the turbine controllers and auxiliary power plant equipment. The HMI uses CIMPLICITY as the operator interface, and supports the Historian Client Toolset for viewing Historian data.

HRSG Heat Recovery Steam Generator. This uses exhaust heat from a gas turbine to generate steam.

icon A small picture intended to represent something (a file, directory, or action) in a graphical user interface. When an icon is clicked on, some action is performed, such as opening a directory or aborting a file transfer.

GEH-6126C Vol I HMI Operators Guide

Glossary of Terms • G-5

ICS Integrated Control System. The GE ICS combines various power plant controls into a single distributed control system.

initialize Set values (addresses, counters, registers, and such) to an initial value before processing.

IONet The Mark VI I/O Ethernet communication network.

LAN Local area network (communications). A typical LAN consists of peripheral devices and controllers contained in the same building, and often on the same floor.

logical Statement of a true/false sense. The results of a logical expression can be stored in a Boolean variable.

Mark IV SPEEDTRONIC gas turbine controller, introduced in 1983. The first GE triple modular redundant (TMR) control for fault-tolerant operation.

Mark V All-digital SPEEDTRONIC gas and steam turbine controller, introduced in 1991, available in Simplex and TMR control versions. At first equipped with a DOS-based pc operator interface, later upgraded to use the Windows-based CIMPLICITY HMI.

Mark V LM SPEEDTRONIC gas turbine controller, introduced in 1995, designed specifically to support the aeroderivative Dry Low Emissions (DLE) technology developed by GE Aircraft Engines. Equipped to use the Windows-based CIMPLICITY HMI.

Mark VI VME-based SPEEDTRONIC gas and steam turbine controller, available in Simplex and TMR control versions. Equipped to use the NT-based CIMPLICITY HMI and Control System Toolbox.

menu (Software.) A list from which the user can select an operation to be performed.

Modbus Serial communication protocol, initially developed by Gould Modicon for use between PLCs and other computers to exchange real-time data and commands.

network A data communication system that links two or more computers and peripheral devices.

G-6 • Glossary of Terms

GEH-6126C Vol I HMI Operators Guide

object (Software.) Generally, any item that can be individually selected and manipulated. This can include shapes and pictures that appear on a display screen, as well as less tangible software entities. In object-oriented programming, for example, an object is a self-contained entity that consists of both data and procedures to manipulate the data.

OCX OLE custom control. An independent program module that can be accessed by other programs in a Windows environment. ActiveX (Microsoft’s next generation of controls) is backward compatible OCX

OLE (Pronounced as separate letters.) Object linking and embedding. A compound document standard developed by Microsoft Corporation. It enables you to create objects with one application and then link or embed them in a second application. Embedded objects retain their original format and links to the application that created them. Support for OLE is built into the Windows.

On Site Monitor (OSM) The on site monitor is a pc that can monitor equipment status and report the findings back to GE Energy over the ADH network. It is used at sites with GE long term service agreements or sites under GE warranties.

OPC OLE for Process Controls. The OPC Specification is a non-proprietary technical specification that defines a set of standard interfaces based upon Microsoft’s OLE/COM technology. The application of the OPC standard interface makes possible interoperability between automation/control applications, field systems/devices, and business/office applications.

OSM Refer to On Site Monitor.

panel The side or front of a piece of equipment on which terminations and termination assemblies are mounted.

pc Abbreviation for personal computer.

PDH Refer to Plant Data Highway.

permissives Conditions that allow advancement from one state to another.

ping The ping utility command uses a series of Internet Control Message Protocol (ICMP) Echo messages to troubleshoot network connectivity.

GEH-6126C Vol I HMI Operators Guide

Glossary of Terms • G-7

Plant Data Highway (PDH) Ethernet communication network that connects the Historian, HMI Servers, HMI Viewers, workstation, and printers.

PLC Programmable logic controller. These are designed for discrete (logic) control of machinery, and they also compute math (analog) functions and perform regulatory control.

plot To draw an image by connecting a series of precisely placed points on a screen or paper, using a series of lines.

point Basic unit for variable information in the controller, also referred to as signal.

product code (runtime) Software stored in the controller’s Flash memory that converts application code (pcode) to executable code.

reactive capability The reactive power injection or absorption capability of generating sets and other reactive power resources such as Static Var Compensators, capacitors, and synchronous condensers. This includes reactive power capability of a generating set during the normal course of the generating set operations.

reboot Restart the controller or computer after a controlled shutdown.

relay ladder diagram (RLD) A ladder diagram represents a relay circuit. Power is considered to flow from the left through contacts to the coil connected at the right.

resources Also known as groups. Resources are systems (devices, machines, or work stations where work is performed) or areas where several tasks are carried out. Resource configuration plays an important role in the CIMPLICITY system by routing alarms to specific users and filtering the data users receive.

runtime Refer to product code.

Sequence of Events (SOE) A high-speed record of contact closures taken during a plant upset to allow detailed analysis of the event. Most turbine controllers support a data resolution of 1 millisecond.

G-8 • Glossary of Terms

GEH-6126C Vol I HMI Operators Guide

server A computer that gathers data over Ethernet from plant devices, and makes the data available to computer-based operator interfaces known as Viewers.

setpoint Value of a controlled variable, departure from which causes a controller to operate to reduce the error and restore the intended steady state.

signal Basic unit for variable information in the controller, also referred to as point.

Simplex Operation that requires only one set of control and I/O, and generally uses only one channel.

SOE Refer to Sequence of Events.

SRTP Service Request Transfer Protocol. An Ethernet communications protocol for communications between the turbine controller and the HMI.

Stagelink ARCNET-based communication link used by many controllers.

synchroscope Instrument for detecting whether two moving parts are synchronized.

tag Identifying name given to a process measurement point.

TCEA DS200TCEA Emergency Overspeed Board (TCEA), located in the controller’s Protective Core , is used for the high-speed protection circuitry. It is often referred to as the Protective Processor. The three TCEA boards used in the core are referred to as the , , and processors.

TCI Turbine Control Interface. The GE-supplied software package on the HMI that interfaces to the turbine control.

TCP/IP Communications protocols developed to inter-network dissimilar systems. It is supported on almost all systems. TCP controls data transfer and IP provides the routing for functions, such as file transfer and e-mail.

GEH-6126C Vol I HMI Operators Guide

Glossary of Terms • G-9

timetag Information added to data to indicate the time at which it was collected. Also called a time stamp.

TMR Triple Modular Redundancy. This is an architecture that uses three identical sets of control and I/O, and votes the results to obtain highly reliable output signals.

toolbox (Control System Toolbox) Windows-based software package used to configure and troubleshoot the Mark VI controllers, exciters, and drives.

trend Time-based screen plot displaying the history of process values, available in the Historian, HMI, and the Control System Toolbox.

trigger Transition in a discrete signal from 0 to 1, or from 1 to 0, initiating an action or sequence.

Unit Data Highway (UDH) Ethernet communication network that connects the Mark VI controllers, LCI, EX2000, PLCs, and other GE provided equipment to the HMI servers.

UTC Coordinated Universal Time, an international time-reference standard.

utility A small helper program that performs a specific task, usually related to managing system resources. Utilities differ from applications mostly in terms of size, complexity, and function.

VLAN Virtual Local Area Network. A scheme whereby a single network switch can support multiple separate networks (such as UDH, PDH, and ADH). All networks configured on the switch share a single switch-to-switch trunk port connection.

web browser Computer software, such as Microsoft Internet Explorer or Netscape Navigator, allowing screens and data to be viewed over a network from a server.

Windows (operating system) Operating system from Microsoft Corporation.

Workbench A CIMPLICITY HMI program used to view, configure, organize, and manage every component of a CIMPLICITY project through a single window.

G-10 • Glossary of Terms

GEH-6126C Vol I HMI Operators Guide

Index animation rules 3-5 Dynamic Rung 3-2 main frame window 3-5 picture file windows 3-7 Rung windows 3-5 selecting a sequencing display screen 3-8 starting the 3-2 using the Find All function 3-8 viewing tabular data 3-9

A alarm diagnostic alarms B-3 hold list alarms (steam turbine only) B-1 introduction B-1 logger control 2-30 process (and hold) alarm data flow B-2 process alarms B-2 setup 2-8

C

F

CIMPLICITY HMI supported functions A-4 communications 1-5

forced variables locating forced variables 3-56 using control system toolbox 3-57 using Finder to locate a variable to force 3-54

D

G

demand displays command target types 3-38 data area description 3-38 Demand Display 3-33 demand display data window 3-36 demand display menu window 3-35 opening, creating, modifying and saving demand displays 3-40 other options 3-45, 3-52 saving 3-40 using demand display 3-39 working with command targets 3-43 working with point names 3-42 displays Demand Display 3-33 Dynamic Rung 3-2 Logic Forcing 3-46 displays optional Manual Synchronizing 2-12 Reactive Capability 2-11 Triggered Plot 2-15 displays other Alarm Setup 2-8 Hold List 2-31 Lockout Function Diagnostic Reset 2-6 Lockout Function Master Reset 2-4 Start Checks 2-7 Synchronization 2-10 Trip Diagram 2-5 Turbine Startup Trend 2-9 displays user defined 2-20, 2-22 displays web-based 2-32, 3-25 Dynamic Rung Display

GE requisition number (3 V) 1-8

GEH-6126C Vol I HMI Operators Guide

H HMI application-specific features 1-6 communications 1-5 components 1-2 functions for GE turbine controllers 4-1 graphic displays 1-3 optional features 1-5 overview 1-1 product features 1-1 starting up 2-1 Hold list alarms (steam turbine only) 5-1 display (steam turbine applications) 2-31 rules 3-32 steam applications 3-31

L lockout function diagnostic reset 2-6 master reset 2-4 Logic Forcing Display exiting 3-52 logic forcing display 3-46 Logic Forcing Display screen window 3-48 opening, creating, modifying and saving logic forcing displays 3-49 Other options 3-45 printing the logic forcing display file 3-51 Starting 3-46 using the command targets 3-51 using the logic forcing display program 3-50

Index • I-1

R related documentation 1-7 reports Historical Alarm and Event Exception Report 2-32 Historical Alarm and Event Report 3-26 Historical Alarm and Event Summary Report 2-34

S sequencing information Mark IV 3-1 Mark V and Mark V LM 3-2 Mark VI 3-10 viewing 2-16, 3-1 starting demand display 3-33 dynamic rung display 3-2 logic forcing display 3-46 toolbox 3-53 up the HMI 2-1

T technical specifications 1-6 Toolbox forcing variables 3-57 privilege level functions 3-58 starting toolbox 3-53 trend how to save trend files 3-24 Trend Recorder 2-24, 3-20 trip history trip history data results window 3-18 trip history dialog box 3-17 Viewing 3-14, 3-20 trip information for Mark IV 3-14 for Mark V and Mark V LM 3-14 for Mark VI 3-20 opening a trip log file 3-15 Viewing 3-14, 3-20

GEH-6126C Vol I HMI Operators Guide

Index • I-2

g

GE Energy 1501 Roanoke Blvd. Salem, VA 24153-6492 USA 1 540 387 7000 www.geenergy.com

View more...

Comments

Copyright ©2017 KUPDF Inc.
SUPPORT KUPDF