4 ASUS Notebook Training

NB_MB NB MB Level 1 Training a g Materials ate a s

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Overview „ Chapter 1. Testing flow chart………………………P3~P5 „ Chapter 2. Customer Induced Damage (CID) criteria …………………………………………P6~P28 „ Chapter 3. ASUS pretest kit package contents…P29~P34 „ Chapter 4. Pretest operate description ………P35~P108

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Chapter 1 Testing Flow Chart

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1. Pretest Flow Chart Return to CID process p

Visual Inspection CID check

Rework R k (ARN) Check

R

Plug in CPU voltage test tool on the CPU socket. Measure CPU voltage (Vcore) (Vcore

R

Plug all test tools(USB, CPU,RAM etc.).

Run DOS Test

Check BIOS, run Windows Test

Turn OFF Power supply Remo e all test devices. Remove de ices Plug in CPU,Ram,port80 Check post code has passed CPU& Memory.

R Finished pass to next station Finished,

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Means Return to RMA or Pass to Repair Engineer. 4

R

R

R

2. Final Test Flow Chart Visual inspection (OQC)

Rework Check (ARN)

Return to engineer repair again, if can’t repair, pass to exchange flow.

Plug all test tools(USB, CPU,RAM etc.).

Check BIOS, run DOS Test and Windows Test

Finished, pass to next station ASUS Confidential

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Chapter 2 Customer Induced Damage (CID) criteria it i

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CID Outline 1. PCB Trace Scratched 1 2. PCB Broken 3 Damaged capacitors 3. capacitors, resistors resistors, inductors inductors, small passive components, socket, etc. 4 PCB & Component Oxidation 4. 5. PCB Burned 6 Component Burned 6. 7. Missing Component 8 S/N Damage 8.S/N 9. Dirt 10 CID & O 10.CID O.O.W. O W service process flow chart ASUS Confidential

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1-1 PCB Trace Scratched

Figure 1.

Figure 2.

Figure g 3.

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Figure 4. 4

8

1-2 PCB Trace Scratched

Figure 5.

Damage

PCB Trace Scratched Sc a c ed [Figure 1~6]

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Figure 6.

Comments

Repair

Exchange

InWarranty

OutWarranty

PCB Trace Scratched and PCB broken inside

Rejected

-

-

-

PCB Trace Scratched and PCB no broken b k inside i id under 1 lines trace (If customer request)

Accepted

-

Charge

Charge

9

1-3 PCB Trace Scratched

Figure g 7.

Figure g 8.

Figure g 9.

Figure g 10.

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1-4 PCB Trace Scratched

Figure g 12.

Figure 11. 11

Damage PCB Trace Scratched [Figure 7~12]

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Repair

Exchange

InWarranty

OutWarranty

PCB PAD Broken

Rejected

-

-

-

PCB PAD Broken Under 2pcs PAD and the same PCB side ((If customer request) q )

Accepted

-

Charge

Charge

Comments

11

2-1 PCB Broken

Figure 13. 13

Fi Figure 14. 14

Figure 15. 15

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2-2 PCB Broken

Damage

Comments

PCB Broken The broken part [Figure 13~15] already destroy PCB

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Repair

Exchange

InWarranty

OutWarranty

Rejected

-

-

-

13

3-1 Damaged capacitors, resistors, inductors, small passive components, socket, etc.

Fi Figure 16. 16

Fi Figure 17. 17

Figure 18.

Figure 19.

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3-2 Damaged capacitors, resistors, inductors, small passive components, socket, etc.

Figure 20.

Damage

Figure 21.

Comments

Repair

Exchange

InWarrantyy

OutWarrantyy

If under 3pcs impacted broken components slightly and PCB is ok without any broken

Accepted

-

Charge

Charge

Rejected

-

-

-

Damaged g Component [Figure 16~21] If it’s serious impacted or PCB broken more than 3 lines ASUS Confidential

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4-1 PCB & Component Oxidation

Figure 22.

Figure 23.

Figure 24.

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Figure 25.

16

4-2 PCB & Component Oxidation

Figure 26.

Figure 27.

Figure 28.

Figure 29.

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4-3 PCB & Component Oxidation Damage

Comments

Component and Component or PCB PCB Oxidation d Oxidation [Figure 22~29]

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Repair

Exchange

InWarranty

OutWarranty

Rejected d

-

-

-

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5-1 PCB Burned

Figure 30.

Figure 31.

Figure 32.

Figure 33..

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5-2 PCB Burned

Figure 34. 34

Figure 35. 35

Figure 36.

Figure 37.

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5-3 PCB Burned Damage

Comments

PCB Burned If M/B / PCB is burned. [Figure 30~37] 30 37]

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Repair

Exchange

In InWarranty

Out OutWarranty

Rejected j

-

-

-

21

6-1 Component Burned

Figure 38.

Figure 39.

Figure 41.

Figure 40.

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6-2 Component Burned

Figure 42.

Damage

Figure 43.

Comments

For general Component Burned If it it’ss very obvious [Figure 38~43] as user’s faulty

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Repair

Exchange

InWarranty

Out-Warranty

Accepted

-

Free

Charge

R j t d Rejected

-

-

-

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7-1 Missing Component

Figure 44.

Figure 45.

Figure 46.

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Figure 47.

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7-2 Missing Component

Figure g 48.

Damage

Figure g 49.

Comments

Repair

Exchange

InWarranty

OutWarranty

if missing components by user

Rejected

-

-

-

-

Charge

Charge

Missing Component Missing components [Figure 44~49] by user (under 2pcs not include BGA) (If customer request) ASUS Confidential

Accepted

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8-1 S/N Damage

Figure 50. Damage

Figure 51. Comments

Repair

Exchange

In-Warranty

OutWarranty

S/N Damaged [Figure 50]

No S/N or the S/N can’t be seen clearly whether it is in warranty warranty.

Rejected

-

-

-

S/N Damaged [Fi [Figure 51]

S/N was damaged, but recognize it is in warranty. If can’t can t be Accepted repaired, it would be Returned to Customer.

-

free

-

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9-1 Dirt

Figure 52.

Damage

Figure 53.

Comments

For general, if the board is dirt and Dirt doesn't influence [Figure 52~53] function. We will clean it.

Repair

Exchange

InWarranty

OutWarranty

Accepted

-

-

-

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10--1 CID&O.O.W service process flow chart 10

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Chapter 3 ASUS Pretest Fixture Package

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ASUS Pretest Fixture Package Contents PART NUMBER

FIXTURE NAME

AMOUNT

22-060001280

AUDIO TEST FIXTURE

1

60R-R00LA1000

LAN LOOP BACK

1

80-C1G740-0A01

SWBIOS

1

80-C1G036-0301

ENG_EZUSB BOARD v2.0

4

22-060000050 22 060000050

USB CABLE

4

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PHOTO

ASUS Pretest Fixture Package Contents PART NUMBER

FIXTURE NAME

AMOUNT

16-000500007 16 000500007

TOOLS PACKAGE

14-011000040

IEEE 1394 CABLE

1

14-000500500

MINI USB CABLE

1

04-267001510

ADAPTER 10W AD620(US/JPN/TWN)

1

20-521055550

CD-ROM TESTING CD

1

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1

PHOTO

ASUS Pretest Fixture Package Contents FIXTURE NAME

AMOUNT

SOCKET479 VOLTAGE TOOL

1

60R-R0000070

SOCKET478 VOLTAGE TOOL

1

60R-R0000250

SOCKET 754 VOLTAGE TOOL

1

80-C1TAK0-0300

PORT80_MINIPCI R3.00

1

60-N61DB1000-A01P

L2D LPC_DEBUG BD

1

PART NUMBER

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PHOTO

ASUS Pretest Fixture Package Contents PART NUMBER

FIXTURE NAME

AMOUNT

60-2N61013136

EC JIG BOARD (FLASH BIOS TOOL)

1

14G122300280

28 pin i FFC Cable C bl

1

14G122300240

24 pin FFC Cable

1

20-T00581702

EGE5000 GIGABIT ETHERNET (NEW CARD TEST TOOL)

1

60 NDDDB1000 B01P 60-NDDDB1000-B01P

PCI-Express PCI Express Debug Card (type 34)

1

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PHOTO

ASUS Pretest Fixture Package Contents PART NUMBER

FIXTURE NAME

AMOUNT

20-521042381

Memory Stick C d Card

1

20-TT2600048

SCANDISK SD MEMORY CARD

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1

PHOTO

Chapter 4 Pretest operate description

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Pretest operate descriptiondescription-1 Visual inspection: Inspect NB_MB have broken, oxidized….. (Please refer Visual inspection Description) Customer induce or not. (Please refer Customer Induce Description) If any M/B components failed to work after i inspection, ti Please Pl paste t the th arrow stacker t k and write on Diagnostic Card

1-1

Check ARN (rework ) Notice to know if the model in your hand needs to do any rework

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Pretest operate descriptiondescription-2 Before testing, Please check M/B this signal of AC_BAT_SYS (19V) must be NO ground.

AC_BAT_SYS signals i l

2-1

Use MultiMulti-Meter or Oscilloscope to Measure RTC Voltage. The range must be between 3.3V~3V.

CMOS Battery

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2-2

Pretest operate descriptiondescription-3 If Visual inspection is OK. Please plug AC adapter power into DC DC--Jack power connector on Motherboard.

3-1

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Pretest operate descriptiondescription-4 1.Plug CPU Voltage tool into CPU socket 2.And press Power switch button t turn to t on. 4-1

Use MultiMulti-Meter or Oscilloscope to Measure CPU Voltage (VCORE) on CPU Voltage tool (+ 10% voltage permit)) to p

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Pretest operate descriptiondescription-5 1.Turn off p power and Remove CPU voltage tool. 2.Plug CPU into CPU socket. (Dothan Dothan\\ Yonah\ Yonah\Merom\ Merom\Penryn….etc Penryn….etc)) 5-1

Plug Memory Module (DDR or DDR2 or DDR3base DDR3base on model request) into Memory DIMM Slot.

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Pretest operate descriptiondescription-6

Plug PORT80_MINIPCI Debug Card into M/B MINIPCI Slot.

6-1

Note: Some model NB not supported MINIPCI Debug Card, Please use PCMCIA Debug Card to debug.

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Pretest operate descriptiondescription-7 Plug VGA Monitor Cable into M/B VGA port connector.

71 7-1 Press Power switch button to booting up, Check System is boot or NO ? If you find no display on the monitor, please pass it to engineer for repair. 7-2 ASUS Confidential

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Pretest operate descriptiondescription-8 Pl LAN lloop b Plug back k TEST Fi Fixture t into LAN connector(RJconnector(RJ-45).

8-1

Pl USB TEST Fi Plug Fixture t into USB connector(RJconnector(RJ-45). 8-2

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Pretest operate descriptiondescription-9 Pl TEST Hard Plug H d disk di k into i t HDD connector.

9-1

Plug DVD DVD--ROM drive into DVD--ROM connector. DVD 9-2

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Pretest operate descriptiondescription-10 Plug Internal Speaker into Speaker connector.

10-1

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Pretest operate descriptiondescription-11 Plug Internal Keyboard into K/B connector.

11-1

Plug Touch Pad Module device into T/P connector.

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Pretest operate descriptiondescription-12

12-1

12-2

Plug SD card into card reader.

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Pretest operate descriptiondescription-13 Plug LCD Module into LVDS & Inverter connector.

13-1

Inverter Connector

13 2 13-2

LVDS Connector

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Pretest operate descriptiondescription-14 Power switching

P h th Push the power switching it hi b button tt once, And will switching on the system and start to test Motherboard function.

14-1

NOTE: All power switching it hi button b tt design d i is i different. diff t

Power switching ASUS Confidential

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14 2 14-2

Ex: picture 16-1 .(L3C) The power switch button is on the motherboard, And picture 16-2 16 2 ,(M5N) (M5N) the power switch button is another board.

Pretest operate descriptiondescription-15 When system is booting, Entering BIOS setup Utility, and Load setup Defaults

15-1

Entering main menu: Make sure system clock is correct, if not please adjust to local time time.

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Pretest operate descriptiondescription-16 After Load setup Defaults & setup system clock, Save configuration changes and exit.

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Free DOS Test Program Introduction ¾ Download Access SIP-> Public Folder->GTC->ASUS NB，open ASUS NB Index，click Program PackageY08W01.rar to download the program.

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Free DOS Test Program Introduction ¾ Add model Access SIP

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Free DOS Test Program Introduction Click ASUS NB

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Free DOS Test Program Introduction Download the Program PackageY08W01.rar about which model you need.

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Free DOS Test Program Flow Into DOS Mode TEST

FANON TEST

Choice execute file by model

LED TEST

Model & BIOS TEST

CD ROM TEST

CHECK CPU SPEC

LID SWITCH TEST

TEMP TEST

HARDWARE MONITOR TEST

CHECK MAC&GUID

CARD TEST

USB PORT TEST

ESCD TEST

TOUCH PAD TEST

MEMSIZE TEST

LCD RBG TEST

TMP TEST BATTERY CAPACIT TEST

KEYBOARD TEST

POWER OFF

SPEAKER TEST FUNCTION TEST

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Choice Model & Running Test Program Choice Model name and running test program. When system standby (like this picture) Choice TC → NB → XX_SER XX SER (Ex.A8_SER) (Ex A8 SER) → YYYY (Ex.A8Ja) (Ex A8Ja) Execute the BAT file.

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Model & BIOS Test Model and BIOS Test Check Product type Check BIOS Version

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Check CPU SPEC Confirm the CPU spec Check CPU spec same with your fixture Check Front side bus speed is real (The speed does match that of BIOS setup)

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Temperature Test Temperature Test Test fail will show this PIC

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Check MAC Check MAC

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Input MAC address Make sure MAC address is correct, if not please type the right MAC address. Then save this file!

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USB Test USB Test

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Test fail will show this PIC

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Touchpad Test PAD Test When your finger touch the pad and move one direction, the bule sign move the same direction d ec o with w you your finger. ge . EXIT：Move the bule sign to EXIT area,and press the LEFT + RIGHT button

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LCDRGB Test LCDRGB Test If you find the vertical wave and horizontal wave between the LCD RGB Test,It has problem. problem

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Instant Setup Press the instant key button 3 seconds , th grids the id change h tto green color. l

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Keyboard Test KEYBOARD Test Choice one language for the Keyboard, and then into next screen.

Please check the keyboard function Press all the key at function. the keyboard. then the program can exit and continue. If any key isn’t change to Bule colour, l it’s it’ means the th test t t program is fail.

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Speaker Test Speaker Test Test fail will show this PIC

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Function Test Function Test Test fail will show this PIC

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FAN Test FAN Test Unable to wheel or Speed Error on FAN Test fail will show this PIC

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LEDALL Test LEDALL Test Check the light of LEDS,If the notebook’s LEDS are different to screen display, display that’s fail fail.

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CD ROM Test CD ROM Test Test fail will show this PIC

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LID Switch Test LID Switch Test Please run test according to the words in below picture

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HDD Test HDD Test

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CARD Test CARD Test 1.please insert the MS-card into card-Reader(Picture1) 2 2.please change MS-card S to SD-card(Picture2) S ( i 2) Picture1

Picture2

Test fail will show this PIC

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ESCD Test ESCD Test

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MEMSIZE Test MEMSIZE Test

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TPM Test TPM Test

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Battery Test BATTERY Test

Test fail will show this PIC

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Windows Test Program Introduction ¾ Download Access SIP-> Public Folder->TC->ASUS NB，open ASUS NB Index，click Windows Main Program to download the program.

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Windows Test Program Introduction ¾ Installation Operate the program which called “WTP.EXE”, and it will automatically extract into C:\.

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Windows Test Program Introduction ¾ Installation Program will extract into C:\folder WTC and create a shortcut which is called “ASUS WTP” on the desktop.

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Windows Test Program Introduction ¾ Add model Access SIP

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Windows Test Program Introduction Click ASUS NB

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Windows Test Program Introduction Download the windows test program about which model you need.

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Windows Test Program Introduction Double-click to extract the program download.

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Windows Test Program Introduction Operate “ASUS WTP”, choose Tools->Add Model

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Windows Test Program Introduction Choose C:\WTC\xls in the pop-up dialog.

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Windows Test Program Introduction Choose the model which you need to add, then click “Import DB”.

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Windows Test Program Introduction After add in it successfully, we can find the new program which is added dd d right i ht now. Th Then we can start t t the th ttest. t

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Windows Test Program Introduction Double-click the “AUTORUN” to run the test program.

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Windows Test Program Flow

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DVD COMPARE Test Please insert a DVD-RW disc into ODD

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CD COMPARE Test

Test fail will show this PIC

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CHECK DEVICE DRIVER Test

Test fail will show this PIC

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EXT/INT SPEAKER Test Please press the number that you heard

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FINGER PRINT Test

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KEYBOARD Test

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LCD Test Check LCD Water Wave, press “ESC” to EXIT Please choice PASS or FAIL

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MIC Test Please insert Mic-Phone to test

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MS/SD CARD Test Please insert the MS/SD-card into card-Reader (Picture 1)

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TOUCHPAD Test

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VCD PLAY Test

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WEBCAM Test

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NEWCARD Test If the newcard is normal, it will appear the pictures1.

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WIRELESS Test If the wireless is normal, it will appear the below pictures.

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WIRELESS Test

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