3538-200 Qasr Project Pre-commissioning Procedure for Qasr Rev 1

PAGE 1 OF

146

PROJECT NO. 3538-200

3538-200-10-RT-045

KHALDA PETROLUM COMPANY PRE-COMMISSIONING PROCEDURE FOR QASR COMPRESSION PROJECT WESTERN DESERT – EGYPT

(31/80)

1 0 REV

21/05/2 014 13/04/2014 DATE

10 00 0 4000-PMT-1EG-000-Z-

FINAL ISSUE

A.S

H.M

W.E

ISSUED FOR APPROVAL REVISIONS

SM BY

RK CH'D

RK APPR

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QASR COMPRESSION PROJECT PRE-COMMISSIONING PROCEDURE

WESTERN DESERT

TABLE OF CONTENTS 1.0 INTRODUCTION…………………………….........................................................................4 2.0 DEFINITIONS………………………….............................................................................5 3.0 PRE-COMMISSIONING ORGANIZATION.....................................................................7 4.0 ACTIVITIES BOARDER………………….........................................................................8 5.0 SYSTEMIZATION…………………...................................................................................9 5.1 GENERAL…………………………………………………………………………. . .9 5.2 NUMBERING SYSTEM............................................................................................9 5.3 PRE-COMMISSIONING SYSTEMS……………………………………………….10 6.0 SYSTEMSPERIORITIES……..………………………………………………………….14 7.0 PRE-COMMISSIONING PROCEDURES.........................................................................16 7.1 GENERAL PROCEDURE……………………………….........................................16 7.2 SYSTEM PROCEDURE…………………………...................................................17 7.3 MAIN PRE-COMMISSIONING ACTIVITIES........................................................18 7.4 MAIN PRE-COMMISSIONING CHECKS..............................................................18 7.5 SEQUENTIAL COMPLETION FLOW CHART......................................................47

8.0 CONFORMITY CHECK OF THE PLANT'S EQUIPMENT.............................................49

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(08/13)

9.0 SYSTEM DOCUMENTS………………….......................................................................49 10.0 PROGRESS MONITORING……………........................................................................50 11.0 PUNCH LISTING………………....................................................................................50 12.0 STEPS TO ACHIEVE MECHANICAL COMPLETION AND MECHANICAL COMPLETION CERTIFICATE (MCC)………….................................................................51 13.0 HSE PROCEDURE………………..................................................................................53

EGYPT

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QASR COMPRESSION PROJECT PRE-COMMISSIONING PROCEDURE

WESTERN DESERT

14.0 SYSTEMS COMPONENT LIST………..........................................................................54 15.0 ATTACHMENTS……………………...........................................................................140

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(08/13)

1

ATTACHMENT 1

MARKED UP P&ID’s

ATTACHMENT 2

PRE-COMMISSIONING CHECK FORMS

ATTACHMENT 3

PUNCH LIST FORM

ATTACHMENT 4

MECHANICAL COMPLETION CERTIFICATE

ATTACHMENT 5

CALIBRATION CERTIFICATE

ATTACHMENT 6

LOOP CHECK SHEET

ATTACHMENT 7

TUBING TEST CERTIFICATE

EGYPT

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KPC WESTERN DESERT EGYPT

1.0 INTRODUCTION This Pre-commissioning Procedure has been prepared by ENPPI for KPC, KHALDA PETROLEUM COMPANY. All involved parties shall adhere strictly to these procedures during the pre-commissioning phase of the plant. The purpose of this document is to describe the specific requirements, principles & responsibilities for the preparation, execution, verification, and documentation of pre-commissioning activities, leading to mechanical completion of the UTILITIES AND OFFSITES PROJECT. The Completion Process will start with activities related to definition and preparation of systems and will then be followed in the later stages by activities related to verification and execution. The overall scope of pre-commissioning / System acceptance testing is to verify, test and document that the equipment and systems are designed and built to fulfill its purpose according to the specified requirements and safe to operate before turnover to operation team. With the purpose of facilitating the pre-commissioning activities and surrenders, the plant has been divided into mechanical completion systems; these systems will be included in specific packages. In this respect, all the possible constituents of the plant will be categorized under certain and specific system.

10000-Z-000-GE1-TMP-0004

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The adequate pre-commissioning tests will be performed on every item of the plant and conveniently reported through the use of pre-commissioning forms on completion of these tests.

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QASR COMPRESSION PROJECT PRE-COMMISSIONING PROCEDURE

WESTERN DESERT

2.0 DEFINITIONS

Pre-commissioning Manager

Assigned person who will Manage the precommissioning activities With all involved parties until "Ready for Commissioning" (RFC)

Pre-commissioning coordinator

A pre-commissioning engineer from ENPPI, who will be responsible for all plant systems dossiers preparation and will coordinate punch listing activity A committee chaired by ENPPI and Operation representatives and for checking and testing the Plant systems. Construction contractor for Instrumentation, electrical, mechanical , civil works…..ETC

Commissioning Integrated Team (CIT) 1

Contractor (PETROJET) Supplier Representative

Any party who supply equipment, packages, material, main items, minor items and/or services.

Partial Mechanical Completion

The Partial Mechanical Completion is achieved when a separable portion of a plant/facility is available for commissioning as defined by its portion of the approved scope.

Final Mechanical Completion

10000-Z-000-GE1-TMP-0004

(08/13)

Discipline

Pre-Commissioning

1

Punch List

The Plant is Mechanically Completed when the facility/system/subsystem defined in the approved scope, construction documentation, drawing and specification has been installed, Tested and ready for commissioning. Part of the System indicating the specialization (Civil works, Piping, Static Equipment, Electrical, Instrumentation, Rotating Machinery, Safety). Pre-Commissioning activities are the non-operating adjustments and cold alignment checks. Pre-Commissioning activities shall be managed, supervised and performed by Commissioning Integrated Team (CIT). A master list of deficiencies/outstanding works identified during final walkthrough/inspection and check-out prepared by client and/or the integrated team comprising items which must be finalized by the contractor prior to issue of the mechanical completion certificate as well as these items should be classified as (A, B & C items) according to EPC scope of work.

EGYPT

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PRE-COMMISSIONING PROCEDURE

Ready For Commissioning

System

Hydrostatic Test

10000-Z-000-GE1-TMP-0004

(08/13)

Service Test

KPC

QASR COMPRESSION PROJECT

WESTERN DESERT

The plant or part thereof is Ready for Commissioning, when the plant or any part thereof has been erected in accordance with drawing, specifications, instruction, applicable codes, regulations and when the precommissioning activities detailed in the contract between KPC and ENPPI have been completed and duly certified by the integrated team and clear or closed the relevant punch list according to agreed methodology. “Issuance mechanical completion certificate for a system means that this system is ready for commissioning” Means a part of the plant designated from the applicable P&ID diagrams for separately performing pre-commissioning. Each System was divided into disciplines indicating the specialization (Civil works, Piping, Static Equipment, Electrical, Instrumentation, Rotating Machinery, Safety). A pressure test conducted using water or other approved liquid as the test medium. A pressure test performed to prove the integrity of pipelines or plant piping using the service fluid at the maximum attainable operating pressure.

EGYPT

1

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Construction Assistance Team ENPPI CONSTRUCTION MANAGER

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QASR COMPRESSION PROJECT PRE-COMMISSIONING PROCEDURE

3.0 PRE-COMMISSIONING ORGANIZATION

1

10000-Z-000-GE1-TMP-0004

(08/13)

KPC PLANT MANAGER

KPC OPERATION TEAM

QA/QC ENGINEER

KPC WESTERN DESERT EGYPT

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4.0 ACTIVITIES BOARDER

KPC WESTERN DESERT EGYPT

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QASR COMPRESSION PROJECT

WESTERN DESERT

PRE-COMMISSIONING PROCEDURE

EGYPT

5.0 SYSTEMIZATION 5.1 General To enable a staged completion of the project, the entire facilities shall be divided into operational sections based on a unit or area basis, the elected numbering system intends to cover the control and documentation needs in the most appropriate and beneficial way. The objective of a staged completion is to enable each unit or area to be completed, commissioned, and started up in a sequential order so that the start-up schedule and production targets can be met. The plant is divided into systems as per the list explained hereinafter. Each system will be clearly defined and marked up on the relevant drawings. Each system will be divided into disciplines indicating the specialization (civil works, piping, static equipment, electrical, instrumentation, rotating machinery, safety). Each system shall be checked by disciplines and tested as per the relevant pre-commissioning procedure described hereinafter by construction contractor and commissioning integrated team. After all discipline had been finished all checks / tests and signing the check forms, then clearing the punch list category "A", the system is considered mechanically completed and ready for commissioning The tracing file showing the status of each system is also attached for reference and will be followed up by the pre-commissioning Manager 5.2 Numbering System

10000-Z-000-GE1-TMP-0004

(08/13)

Plant systems tagging is represented by tagging criteria as shown below in the following example X

-

300

PRE-COMM.

SYSTEM

SYSTEM

AREA

-

(U) (P) Process (U) Utility (TI) Tie-In

-

01 PRE-COMM SYSTEM

NUMBER For P&ID’s conformity check, discipline to check last issue of P&ID’s against the precommissioning P&ID’s.

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QASR COMPRESSION PROJECT PRE-COMMISSIONING PROCEDURE

WESTERN DESERT

5.3 PRE-COMMISSIONING SYSTEMS 5.3.1

TIE-IN SYSTEMS

SYSTEM NO. X.80.TI.001 X.80. TI.002 X.80. TI.003 X.80. TI.004 X.80. TI.005 X.80. TI.006 X.80. TI.007 X.80. TI.008 X.80. TI.009 X.80. TI.010 X.80. TI.011 X.80. TI.012 X.80. TI.013 X.80. TI.014 X.80. TI.015 X.80. TI.016 X.80. TI.017 X.80. TI.018 X.80. TI.019 X.80. TI.020

10000-Z-000-GE1-TMP-0004

(08/13)

5.3.2

DESCRIPTION EXISTING PRODUCTION SEPARATOR TIE IN SYSTEM QA-V-3002A EXISTING PRODUCTION SEPARATOR TIE IN SYSTEM QA-V-3002B EXISTING PRODUCTION SEPARATOR TIE IN SYSTEM QA-V-3002C EXISTING PRODUCTION SEPARATOR TIE IN SYSTEM QA-V-4002A EXISTING PRODUCTION SEPARATOR TIE IN SYSTEM QA-V-4002B PHASE I GAS MANIFOLD TIE IN PHASE II GAS MANIFOLD TIE IN BYPASS BLOW DOWN LINES TIE IN SYSTEM PHASE I HP FLARE KO DRUM QA-V-3002 TIE IN SYATEM PHASE I COLD VENT TIE IN SYSTEM PHASE II COLD VENT TIE IN SYSTEM METHANOL AND DISTREBUTION TIE IN SYSTEM PHASE I INSTRUMENT AIR SYSTEM PHASE II BLACK START FUEL GAS TIE IN SYSTEM PHASE I BLACK START FUEL GAS TIE IN SYSTEM PHASE II HP FLARE KO DRUM QA-V-4004 TIE IN SYSTEM NEW MPU TIE IN SYSTEM NEW DIESEL TRANSFER PUMP QA-P-8020 TIE IN TO THE EXISTING 11 KV SWG QA-L-8004 PMS TIE IN RELATED TO EXISTING 11 KV SWG QA-L-8001

PROCESS SYSTEMS

SYSTEM NO. X.80.P.001 X.80.P.002 X.80.P.003 X.80.P.004 X.80.P.005 X.80.P.006 X.80.P.007 X.80.P.008

DESCRIPTION COMPRESSOR INLET MANIFOLD COMPRESSOR SUCTION DRUM TRAIN-A (QA-V-8001A) SYSTEM COMPRESSOR TRAIN-A (QA-K-8001A) SYSTEM COMPRESSOR DISCHARE COOLER TRAIN-A (QA-E-8001A) SYSTEM COMPRESSOR DISCHARE DRUM TRAIN-A (QA-V-8002A) SYSTEM COMPRESSOR DISCHARGE MANIFOLD SYSTEM COMPRESSOR SUCTION DRUM TRAIN-B (QA-V-8001B) SYSTEM COMPRESSOR TRAIN-B (QA-K-8001B) SYSTEM

EGYPT

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X.80.P.009 X.80.P.010 X.80.P.011 X.80.P.012 X.80.P.013 X.80.P.014 X.80.P.015 X.80.P.016 X.80.P.017 X.80.P.018 X.80.P.019 X.80.P.020 X.80.P.021 X.80.P.022

10000-Z-000-GE1-TMP-0004

(08/13)

5.3.3

KPC

QASR COMPRESSION PROJECT PRE-COMMISSIONING PROCEDURE

WESTERN DESERT EGYPT

COMPRESSOR DISCHARE COOLER TRAIN-B (QA-E-8001B) SYSTEM COMPRESSOR DISCHARE DRUM TRAIN-B (QA-V-8002B) SYSTEM COMPRESSOR SUCTION DRUM TRAIN-C (QA-V-8001C) SYSTEM COMPRESSOR TRAIN-C (QA-K-8001C) SYSTEM COMPRESSOR DISCHARE COOLER TRAIN-C (QA-E-8001C) SYSTEM COMPRESSOR DISCHARE DRUM TRAIN-C (QA-V-8002C) SYSTEM COMPRESSOR SUCTION DRUM TRAIN-D (QA-V-8001D) SYSTEM COMPRESSOR TRAIN-D (QA-K-8001D) SYSTEM COMPRESSOR DISCHARE COOLER TRAIN-D (QA-E-8001D) SYSTEM COMPRESSOR DISCHARE DRUM TRAIN-D (QA-V-8002D) SYSTEM CONDENSATE SUCTION MANIFOLD CONDENSATE SUCTION DRUMS QA-V-8005A SYSTEM AND PROCESS GAS BALAN CONDENSATE SUCTION DRUMS QA-V-8005 B SYSTEM CONDENSATE EXPOET PUMPS QA-P-8003 A/B/C SYSTEM

UTILITY SYSTEMS

X.80.U.001 X.80.U. 002 X.80.U. 003 X.80.U. 004

AIR GENERATION PACKAGE AQA-K-8002A SYSTEM AIR GENERATION PACKAGE AQA-K-8002B SYSTEM AIR GENERATION PACKAGE AQA-K-8002C SYSTEM AIR DRYER PACKAGE QA-A-8005A SYSTEM

X.80.U.005

AIR DRYER PACKAGE QA-A-8005B SYSTEM

X.80.U.006 X.80.U.007 X.80.U.008 X.80.U.009 X.80.U.010 X.80.U.011 X.80.U.012 X.80.U.013 X.80.U.014 X.80.U.015 X.80.U.016 X.80.U.017 X.80.U.018

UTILITY AIR RECEIVER QA-V-8009 SYSTEM INSTRUMENT AIR RECEIVER QA-V-8010 SYSTEM UTILITY STATION PLANT AIR DISTRIBUTION SYSTEM INSTRUMENT AIR DISTRIBUTION SYSTEM NITROGEN GENERATION PACKAGE QA-A-8003 SYSTEM NITROGEN DISTRIBUTION SYSTEM UTILITY STATION PLANT NITROGEN DISTRIBUTION SYSTEM NITROGEN RECIVER, COMPRESSOR AND LETDOWN PACKAGE HP FUEL FLASH GAS PRE-HEATER FEED H.P. FUEL GAS SYSTEM H.P FUEL GAS PRE-HEATER SYSTEM H.P FUEL GAS SUPER HEATER AND CONSUMERS H.P FUEL GAS FILTERS

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X.80.U.019 X.80.U.020 X.80.U.021 X.80.U.022 X.80.U.023 X.80.U.024 X.80.U.025 X.80.U.026 X.80.U.027 X.80.U.028 X.80.U.029 X.80.U.030 X.80.U.031 X.80.U.032 X.80.U.033 X.80.U.034 X.80.U.035 X.80.U.036 X.80.U.037 X.80.U.038 X-80-U-039 X-80-U-040 X-80-U-041 X-80-U-042

10000-Z-000-GE1-TMP-0004

(08/13)

5.3.4

KPC

QASR COMPRESSION PROJECT PRE-COMMISSIONING PROCEDURE

WESTERN DESERT EGYPT

L.P FUEL GAS BACK-UP HEATER L.P FUEL GAS SCRUBBER H.P FLARE COLLECTION AND L.P SOURCE TO COLD VENT CLOSED DRAIN COLLECTION CLOSED DRAIN DRUM CLOSED DRAIN DRUM PUMPS CLOSED DRAIN TRANSFER PUMPS NEW EMERGYNCY DEISEL GENERATOR POTABLE WATER SYSTEM DISTRIBUTION SYSTEM POTABLE WATER SODIUM HYPOCHLORITE INJECTION PACKAGE SANITARY SEWAGE LIFTING PUMP AND COLLECTION SUMP SANITARY SEWAGE TREATMENT PACKAGE TREATED SANITARY WATER FIREWATER SODIUM HYPOCHLORITE INJECTION PACKAGE FIREWATER STORAGE TANK FIREWATER JOCKRY PUMPS FIREWATER DEISEL TANKS AND PUMPS FIREWATER NETWORK & EQUIPMENT PHASE I CLOSED DRAIN DRUM PUMP PHASE II CLOSED DRAIN DRUM PUMP HVAC System GASEOUS EXTINGUISHING SYSTEM SAFETY EQUIPMENT SYSTEM CATHODIC PROTECTION SYSTEM

ELECTERICAL SYSTEMS DESCRIPTION

SYSTEM NO.

Power Transformer

X-80-U-043

L.V SWG & Motor Control Center

X-80-U-044

Neutral Grounding Resistor

X-80-U-045

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5.3.5

KPC WESTERN DESERT EGYPT

Small Power Distribution Panel

X-80-U-046

LTG And Small Power System

X-80-U-047

Raceways And Supports

X-80-U-048

Grounding

X-80-U-049

Battery And Battery Charger Assemblies

X-80-U-050

Uninterruptible Power Supply ( UPS) System

X-80-U-051

Lightening System

X-80-U-052

Existing MV Switchgear and Motor Control Gear

X-80-U-053

LV Bus Bar Trunking

X-80-U-054

MV Bus Bar Trunking

X-80-U-055

Power factor Equipment

X-80-U-056

Variable speed drive

X-80-U-057

Supervisory Digital Control System (SDCS)

X-80-U-058

11 kV Switchgear

X-80-U-059

DESCRIPTION

SYSTEM NO.

ESD SYSTEM and Main Cables

X-80-U-060

(08/13)

REV.1

QASR COMPRESSION PROJECT

INSTRUMENTATION SYSTEMS

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5.3.6

KPC

QASR COMPRESSION PROJECT PRE-COMMISSIONING PROCEDURE

WESTERN DESERT EGYPT

DCS SYSTEM and Main Cables (PCS instead of DCS)

X-80-U-061

Vibration Monitoring System (VMS)

X-80-U-062

F&G SYSTEM and Main Cables

X-80-U-063

DESCRIPTION

SYSTEM NO.

PAGE / PARTY SYSTEM

X-80-U-064

PRIVET AUTOMATIC BRANCH EXCHANGE SYSTEM (PABX)

X-80-U-065

TELECOMMUNICATION SYSTEMS

NOTES: 1. The boundary between utility systems and distribution systems (i.e. utility air, drain …etc) is limited to the last block valve on the system P&ID.

10000-Z-000-GE1-TMP-0004

(08/13)

2. Suppliers pre-commissioning check lists which in their operating manuals to be used in conjunction with ENPPI pre-commissioning check lists.

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KPC WESTERN DESERT EGYPT

6.0 SYSTEMS PRIORITIES The systems shall be prioritize in the following consequences in order to facilitate smooth precommissioning and allow overlapping with commissioning activities in the plant and minimize the time required for performing the activities, generally priorities as follow: 1) Electrical Systems Priorities: 1. Grounding. 2. Lightening system. 3. HVAC system. 4. LV BUS bar trunking. 5. LV SWG & motor control center. 6. MV BUS bar trunking. 7. 11 KV switchgear. 8. Existing MV switchgear and motor control gear. 9. LTG and small power system. 10. Battery and battery charger assemblies. 11. Small power distribution panel. 12. Neutral grounding resistor. 13. Power transformer. 14. Uninterruptible power supply (UPS) system. 15. Variable speed drive. 16. Supervisory digital control system (SDCS). 17. Cathodic protection system.

10000-Z-000-GE1-TMP-0004

(08/13)

2) Instrumentation Systems Priorities: 1. ESD system and main cables. 2. DCS system and main cables (PCS instead of DCS). 3. Vibration monitoring system (VMS). 3) Utilities and Tie-Ins Systems Priorities: 1. New Instrument & utility air system 2. Existing instrument air system tie-in. 3. New Diesel system. 4. existing diesel system tie-in. 5. Fire Water System 6. F&G System 7. New HP/LP fuel gas system 8. Existing fuel gas system tie-in. 9. New HP flare and LP cold vent collection. 10. Existing HP flare and clod vent system tie-ins

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11. Nitrogen generation and distribution system. 12. Closed drain system. 13. Existing methanol system tie-in. 14. Potable water and distribution system. 15. Sanitary sewage system. 16. Phase I&II closed drain drum pump system.

10000-Z-000-GE1-TMP-0004

(08/13)

4) Process and Tie-Ins Systems Priorities: 1. Existing production separators (Phase I/II) tie-ins 2. Phase I/II Gas manifold Tie-Ins. 3. Process gas compressor trains’ systems 4. Existing Phase I/II condensate manifold Tie-Ins. 5. New condensate systems

KPC WESTERN DESERT EGYPT

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QASR COMPRESSION PROJECT PRE-COMMISSIONING PROCEDURE

WESTERN DESERT EGYPT

7.0 PRE-COMMISSIONING PROCEDURES 7.1 General Procedure The pre-commissioning task will be performed in accordance with the following steps:

1

7.1.1 Construction contractor shall notify ENPPI site Coordinator and the disciplines representatives when the system is ready for the pre-commissioning activities (Construction Completion). Commissioning Integrated Team (CIT) which is a team of multi disciplines from ENPPI and KPC operation /projects team shall perform an inspection addressed to the relevant System and the Pre-commissioning activities of the specific Discipline could be started, punch items to be issued and classified A, B or C. 7.1.2

The Pre-commissioning activities will be performed by Construction contractor/ Vendor representative and punch list is cleared by Commissioning Integrated Team (CIT).

7.1.3

During the pre-commissioning phase, checks and tests items specified in this section shall be carried out as per the attached Pre-commissioning check forms and Commissioning Integrated Team will prepare the punch list, if applicable.

7.1.4

Upon signing all pre-commissioning check forms and clearing all punch list items category "A" then “ System Mechanical Completion Certificate “ shall be issued

7.1.5

Plant “Mechanical Completion Certificate “shall be issued when all systems in the plant shall have the system Mechanical Completion Certificate.

7.2 System Procedure

10000-Z-000-GE1-TMP-0004

(08/13)

The pre-commissioning work shall be carried out for the Equipment, Packages, Piping, Instruments, Fire Detection, Electrical, etc.

1

Civil work, Steel Structure and Buildings, Will not have pre-commissioning activities and will be mechanically completed upon clearance of punch list items - created after construction contractor confirm system completion - without category A items. To have system mechanical completion the following should be considered: - Signing all related check forms. - Clearing all punch items category "A". - Complete all documents related to system file.

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QASR COMPRESSION PROJECT PRE-COMMISSIONING PROCEDURE

WESTERN DESERT

7.3 Main Pre-Commissioning Activities The General pre-commissioning activities of the system are mentioned below.  Witness Water Flushing  Witness Air Blowing  Lube Oil Flushing  P&ID's conformity checks  Punch list clearing  Instruments Bench Calibration  Instruments installation verification  Safety valves Bench Calibration  Instrument cables meggering and continuity checks  Electrical cables meggering and continuity checks 1

 Electrical appliances meggering (ACC motors, compressor motors, generator

motors, etc,).  Instrument control loops checking  Electrical systems Energization (S/S, battery charger, UPS, Emergency power

supply...etc.)

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 Telecommunication cables meggering and continuity checks  Fiber optics cable check  Static equipment External/internal inspection & boxing up  Pre/Cold-alignment for rotating equipment

EGYPT

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QASR COMPRESSION PROJECT PRE-COMMISSIONING PROCEDURE

WESTERN DESERT

7.4 Main Pre-Commissioning Checks 7.4.1

Vessels

Verify and check the following: Conformity with project documentation. Pressure, temperature, rating. Nozzles, sizes and orientation. Internals: types, dimensions, metallurgy and installation. Instrument nozzles and types. Ladders, platforms, walkways: Location, size and accessibility. Nameplate information/data. Grounding connections. Vents, drains, relief valves provided as specified. Nozzles elevation and standout Insulation (thermal/PP) Fireproofing Anchor bolt verification

10000-Z-000-GE1-TMP-0004

(08/13)

1

Manhole bolt verification (torque or tensioning) (after internals verification). Piping connections (are all nozzles connected to the correct pipeline) Levelness of the vessels Removal of preservation/transportation materials For instrumentation nozzles, the installed instrument are correct and installed properly (orientation, tightened bolts etc).

EGYPT

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7.4.2

KPC

QASR COMPRESSION PROJECT PRE-COMMISSIONING PROCEDURE

WESTERN DESERT

Piping

Verify and check the following: Conformity with P&ID’s.

3

Size. Pipe: flanges, gaskets, fittings, valves in conformity with specified piping classes High point vents and low point drains. Pipe supports and spring hangers. Flange bolting tightness: nuts and bolts are properly installed. Orifice plates in correct location and direction. Valve flow direction. Insulation kits

1

Temporary strainers (location, direction)

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Slope/levelness of the pipeline

EGYPT

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7.4.3

KPC

QASR COMPRESSION PROJECT PRE-COMMISSIONING PROCEDURE

WESTERN DESERT EGYPT

VENDOR SKID INSTALLATION

Verify and check the following:

7.4.4

.Check against drawings, specs and data sheets

1

.Check name / data plate

2

.Check skid is undamaged

3

.Check shipped loose items

4

.Remove preservation material

5

.Foundations and holding down bolting check

6

.Check skid is leveled & dowelled (where applicable)

7

.Check skid drainage

8

.Check battery limit flanges are made up correctly & permanent gaskets fitted

9

.Check bonding / grounding

10

Check Nozzles location, size and rating, elevation et

11

Check Piping connections (are the nozzle connected)

12

Check Remove temporary materials (which were required for transport etc)

13

COMPRESSORS INSTALLATION

10000-Z-000-GE1-TMP-0004

(08/13)

Verify and check the following: Check against drawings, specs & data sheets

1

Check name / data plate

2

Skid / base leveling/ dowelling satisfactory.

3

Check vibration mountings

4

Remove preservation materials

5

Remove temporary blinds from suction & discharge nozzles (where applicable).

6

Install permanent gaskets & check stress free alignment

7

1

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Install temporary strainers and bypasses (Where applicable).

8

Check PSV's installed and correctly tagged.

9

Check lube oil pumps piped up correctly (Where applicable).

10

Check lube oil cooler clean and free from obstruction

11

Check lube oil reservoir is clean & free of debris

12

Fill lube oil systems with flushing oil (per lubrication schedule) 13 Install temporary lube oil filters for flushing purposes

14

Check instrumentation installed. 15

7.4.5

GAS COMPRESSOR

10000-Z-000-GE1-TMP-0004

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Verify and check the following:

Refer to supplier operating and maintenance manual which include all compressor documents and drawings.

1

Adjust leveling of the compressor skid with reference to thePAGE 2372 OF 2 concrete foundation. KPC 3538-200-10-RTQASR COMPRESSION PROJECT Check the alignment of coupling hubs on compressor and gear 045 box output shaft before and after the connection of process 3 MAY 21, 2014 WESTERN DESERT PRE-COMMISSIONING PROCEDURE piping (as per supplier recommendation).

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REV.1 Precision leveling of the gas turbine and application of supplier instruction regarding anchor bolt assembly installation and grouting.

EGYPT

4

Align the parallelism of the coupling hub faces (as per supplier recommendation).

5

Check the direction of rotation of the motors for the compressor package auxiliary.

6

Perform the oil flushing and check the cleanliness of oil system (by-passing the bearing).

7

Charge the first fill of lubricating oil.

8

Check the set point of all alarm and shut down switches.

9

perform the sequence check of control system (suction discharge - anti surge valves)

1 0

Check the function of ESD push button on panel.

1 1

Check the function of low lube oil pressure switch.

1 2

Start grouting of compressor base plate using non-shrinkage epoxy grout. All concrete top surfaces must be covered with grout, even if not underneath skid.

1 3

Lube oil cooler is mounted on steel structure supplied loose to be assembled. A small vent pipe is connecting top of cooler to gas turbine reservoir (as deemed necessary by the gas turbine manufacturer). lube oil cooler fan motor assembly must be greased and free to rotate by hand

1 4

Ensure good alignment between motor and fan pulleys, unless fans are directly driven by motor.

1 5

Installation of seal air cooler with interconnecting piping and moisture drain pipe, if applicable.

1 6

Installation of combustion air filter, elements, flexible element, exhaust fans to expel sand laden air,… etc.

1 7

Installation of enclosure ventilation system.

1 8

Installation of firefighting system, CO2 cylinders cabinet, piping, inside enclosure gas detectors on compressor skid ... Etc. Interconnecting CO2 piping must be St.St. 304 or 316 as a minimum.

1 9

Installation of fuel gas filter/heater (conditioning) skid with interconnecting piping.

2 0 2

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7.4.6 TURBINE DRIVERS Verify and check the following: Adjust leveling of the turbine skid with reference to the concrete foundation.

1

Check the alignment of coupling hubs on turbine and gear box output shaft before and after the connection of process piping (as per supplier recommendation).

2

Align the parallelism of the coupling hub faces (as per supplier recommendation).

3

Check the direction of rotation of the motors for the turbine package auxiliary.

4

Check the set point of all alarm and shut down switches

5

Perform the sequence check of control system (suction discharge - anti surge valves)

6

Check the function of ESD push button on panel.

7

Check the function of all protections of the turbine.

8

Verify vendor site documentation is complete and attached.

9

Check against drawings, specs and data sheets. 10

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Remove preservation materials (where applicable). 11 Check lube /seal oil reservoirs are clean & free from debris.

12

Fill reservoirs with flushing oil (Per vendors recommendations)

13

Install temporary flushing strainers where applicable.

14

Fill lube / seal oil systems with correct oil after flushing (per lubrication schedule)

15

Check lube / seal oil pumps correctly piped up. Check lube./ seal oil coolers free from obstruction

16 17

Check hydraulic oil pump piped up correctly (Where applicable).

18

Check hydraulic oil cooler clean & free from obstruction (If applicable).

19

Check seal oil pumps are piped up correctly (Where applicable).

20

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Check seal oil cooler clean & free from obstruction (Where applicable)

21

Check emergency lube / seal oil pump piped up correctly (where applicable)

22

Check emergency lube oil cooler clean & free from obstruction (If applicable)

23

Check all local instruments correctly installed.

24

Check fuel lines & valves are piped up correctly.

25

Check starter gas lines & valves are piped up correctly (if applicable).

26

Check air intake filters installed correctly.

27

Check enclosure fans and vents free from obstruction.

28

check fire / gas detectors installed correctly

7.4.7

29

check turbine enclosure installed correctly

30

chemical cleaning of lube oil & F.G. piping completed

31

Operation and maintenance access satisfactory.

32

INSTRUMENT / UTLITY AIR COMPRESSOR SYSTEM

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(08/13)

Verify and check the following: Air compressor mechanically complete Air regulators and pressure switches checked and set for normal operation. Air dryer support screen properly installed and no holes larger than the desiccant and desiccant installed.

1 2 3

Air dryer cycle has been set, checked, and ready to operate.

4

Compressor solo motors run in – Data record and compare with design.

5

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Interconnection signals between the package PLC and the ICS is properly connected

EGYPT

6

Check package items completeness against vendor items. Valves and instruments must be tagged. Check electric power connections to control panel and all motors.

7

Check mounting bolts tightening for compressor, electric motor, and other package items.

8

Remove any preservatives from interior to exterior surfaces of all items as per vendor instructions. Remove all temporary material used during shipment.

9

Check the direction of rotation of electric motor by pushing the start then in a second the stop switches. Make the same test for all auxiliary electric motor in the package. Make sure that all motors rotate freely by hand before switching them to start.

10

If this is feasible when the couplings can be disconnected. Make solo runs for four hours for all uncoupled electric motors and record line currents, vibrations, bearings temp.

11

Make complete functional testing of all instruments and control loops as per vendor instrument and control listing.

12

Check the presence of air filter element in good condition in inlet filter housing, lube oil filter element, air dryer pre-filter and after filter elements.

13

Observe proper tightening of all valves, piping, fittings, instruments and controls. Check operation of manual valves (stem greasing).

14

Blow compressor discharge air through the wet air receiver to the drain of vessel by-passing the automatic moisture separator, while outlet pipe to the dryer is isolated.

15

Isolate all sub-headers from the wet air manifold and instrument air manifold until the manifolds are blown to become super clean.

16

After cleaning all interconnecting piping to the dryer, introduce air to the dryer system, to the dry air receiver and blowing all air through its drain until ensuring its super cleanliness.

17

Start sequentially cleaning individual sub headers and branching using the same system described above for the wet air as well the dry air system.

18

Check dryer silica gel is in good operating condition as specified by manufacturer

19

Check dryer is working properly and interchanging between the two towers are working properly

20

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Note: Wet air receiver is purged by compressor until it is proven very clean. Piping to dryer are purged prior to admitting wet air to dryers, followed by purging of dry air receiver through its drain connection prior to purging the instrument air header. Wet air header shall also be purged prior to individual purge of sub headers. The same shall be applied to dry air sub and then sub-sub headers down to all individual user tie-in connections. 7.4.8

DIESEL ENGINE

Verify and check the following: 1

.Vendor documentation attached

2

.Alignment checked for engine & generator (where applicable)

3

.Check engine mountings

4

.Check base plate bolts and dowels

5

.Check fuel piping installation

6

.Check lubrication system / filters

7

.Check fuel strainer. (Install temporary strainer if applicable)

8

Check engine cooling system

9

Check engine exhaust system

10

Check engine air intake dampers & filters

11

Check engine house ventilation (if applicable)

12

Check starting system installation

13

Check firefighting and fire alarm systems installed correctly

14

.Operation / maintenance access satisfactory

15

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.Check against drawings, specs and data sheets

7.4.9

Centrifugal Pumps

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Verify and check the following: Conformity with project specifications and design requirements. Type of pump Piping arrangement to permit removal or replacement of pump and driver. Piping independently supported and not tightly connected to the pump, i.e. Pump will not be pulled out of alignment when lines get hot. No vapor pockets in piping. Suction strainers easily removable for cleaning. Strainers fit well so no bypassing can occur. Discharge pressure gauge readable from discharge block valve. Suction/discharge valves easily accessible, operable, and near to pump. Accessibility of auxiliary piping and controls. NPSH requirements. Base plate grouting complete Power supply to pump motor is installed. Check that motor rotation is correct. Adequate means for venting and draining pump casing available.

10000-Z-000-GE1-TMP-0004

(08/13)

Pumps and drivers aligned correctly. Check valves of proper type and installed in correct direction. All open drains from pumps and associated piping and instrumentation routed to open drain systems. All piping connected tightly and that no induced piping strains exist on pump flanges. Cold alignment (hot if required) seals are installed First cold alignment without coupling installation. Suction and discharge pipes connected to pump nozzles with not tightened bolts. Solo motor run test for two or four hours (Check no load current, noise, bearing temperature, vibrations). Data report and compare with design. Instrumentation installed and calibrated

7.4.10 PUMPS (PROGRESSIVE CAVITY)

EGYPT

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Verify and check the following: Check against drawings, specifications and data sheets

1

Check data plate

2

Check base plate is level & dowelled (where applicable)

3

.Check / remove all preservation materials

4

All relief valves installed

5

Check oil external coolers (where applicable)

6

Check suction & discharge valves installed correctly (where applicable)

7

.Check suction strainer (install temporary strainer if required)

8

.Check discharge non return valve installed correctly (where applicable)

9

Install lube oil filters (where applicable) 10 Charge system with lube oil (Per lubrication schedule) 11 .Stress free alignment check 12 .Check motor / pump alignment (where applicable) 13 Check venire control operation & set to zero (where applicable) 14 Check bypass / minimum flow valve return to tank (where applicable) 15 Check drain lines are unobstructed 16 .Check pulsation dampers installed (where applicable) 17

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Check instruments installed 18 Operation and maintenance access satisfactory 19

7.4.11 OVERHEAD CRANE Verify and check the following: 1

.Check all crane motions are moving easily

1

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.Check crane is stopped effectively on its rail boundaries

2

Check crane and its steel structure are capable to handle maximum capacity by .adding weights equal to crane maximum capacity

3

meggering for electrical components

4

Check arrangement of the Packaged units and fans as per HVAC drawings.

1

Check mounting bolts and fixations of the Packaged units

2

Check the belt pulley alignment and belt proper tension of the Packaged units.

3

Check the motor direction of the Packaged units and fans.

4

Check the duct work as per HVAC drawings.

5

Check the insulation of duct work as per HVAC drawings.

6

Check the control devices of the Packaged units.

7

Check the control devices of the fans.

8

Check the MCC of HVAC equipment.

9

7.4.12 HVAC SYSTEM Verify and check the following:

Check the drainage piping as per HVAC drawings. 10

10000-Z-000-GE1-TMP-0004

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7.4.13 PACKAGED UNITS Verify and check the following: .Verify correct installation of the packaged units

1

Motor has been greased and ensure correct direction of rotation, .belts check

2

.Check the filter and filter accessibility

3

.Ensure drain pipe and connections as per specifications

4

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Filters check (bag and Pre-filters)

5

Check the space between packaged units as per manufacture .catalogue

6

.Check the evaporator coil and fins

7

Check the power and control cables as per manufacturing wiring .diagram

8

Check the duct insulation and cladding as per ENPPI .specifications

9

.Check the direction of the rotation of the fan 10 7.4.14 ACCUMULATORS & PULSATION DAMPERS INSTALLATION Verify and check the following: 1

.Check data plate

2

.Check accumulator is undamaged

3

.Remove preservation material

4

.Check vent line is fitted and routed to safe location

5

Check priming nozzle is clean and protective plug fitted

6

.Insulation complete (where applicable)

7

.Check maintenance access satisfactory

8

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.Check against drawings, specs and data sheets

7.4.15 ALIGNMENT Verify and check the following: Remove spacer and flexible coupling and check type

1

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EGYPT

Check DBSE correct & record

2

Check & eliminate soft foot (max allowable 0.005mm)

3

Carry out alignment using the face and periphery method according to normal .engineering practice and specifications, record results

4

Complete nozzle stress free alignment

5

-: Check the alignment as the following

6

Face Reading A1

° 90

°0

° 270

° 180 HOLDING DOWN BOLTS AND PIPEWORK LOOSE Rim Reading B1 1 A1 B1 °0 ° 90 ° 180

°0

° 270

° 270

10000-Z-000-GE1-TMP-0004

(08/13)

° 90

NOTES: 1. Final cold alignment, coupling installation and tightening of suction and discharge flanges are ° 180 Commissioning activities. HOLDING PIPEWORK TIGHT 2. Hot alignment shall be performed during start-up phaseDOWN when BOLTS normalAND operating temperatures will 3 be achieved and if it will be required. B1

A1

°0 ° 90 180° 270°

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7.4.16 Vent and Pressure Relief Verify and check the following: Purge gas system complete and functional. Relief valves are in place, correct and ready to operate. Functional check of ESD valves. Pressure Safety Valves (PSV) bench calibration (Pop test) and register. T.S.O. classified valves: tightness test. 7.4.17 Instrument and Utility Air Verify & check the following: 1 2

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3 4 5

Air compressor mechanically complete Air regulators and pressure switches checked and set for normal operation. Air dryer support screen properly installed and no holes larger than the desiccant and desiccant installed. Air dryer cycle has been set, checked, and ready to operate. Compressor solo motors run in – Data record and compare with design.

7.4.18 AIR COOLER Verify & check the following : Motor, fan belts, gear drives bearings and fans are properly installed, adjusted and lubricated

1

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REV.1

WESTERN DESERT

Tightening of blade bolts, blade tip clearance (not less than vendor/ recommendations ) Alignment of motor drive pulley, fan pulley and belt 1tension.

EGYPT

2 3

Fan bearings and motor bearings are greased.

4

Rotate fans by hand to make sure they are not obstructed.

5

Installation and operation of vibrating switches and/or transmitters. All shipping braces and/or bolting are removed and the bundles are free to move with temperature changes. All the tube fins are in proper position and clean

6

Set the fan pitch properly and check alignment/rotation of motor and shaft.

9

No louvers are used in both coolers. Measure electric motor current, Solo motor run in – Data record, and compare with design. Install belt guards.

10

7 8

11 12

7.4.19 Electrical Systems 7.4.19.1 General Before starting any Pre-commissioning activity within the plant all the electric systems must be checked out by an electrical specialist responsible for the installation. Sufficient tests shall be made on all installations and equipment to assure that proper operation can be expected when the facility is put in operation. A Commissioning responsible electrical engineer must also be present for the first start-up of all rotating equipment.

10000-Z-000-GE1-TMP-0004

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NOTE: MCC, power and control cables belong to the System where the electric user is located. N.B: Precautions regarding the connection of power & control cable shall be considered during checking operation functions of switchgears. 7.4.19.2 CABLING SYSTEM (For More Details See Electrical Mechanical Completion and Pre-Commissioning Checks for LV Cable “EL-30A”). Using megger meter to make insulation test for all cables between each conductor to ground, all other conductors and sheath grounded. Continuity tests for cables and wires. Voltage withstanding test on sample of each size/drum cables.

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Cable markers check according to engineering documents. Check and inspection of terminations according to engineering documents and Supplier recommendation. 2 7.4.19.3 GROUNDING (For more details see electrical mechanical completion and precommissioning checks for grounding “EL-33 A”) Check and inspect the grounding system connections. Check for continuity of the main ground system loop and continuity of the taps of equipment. Check grounding resistance. Check of ground connection to equipment tightness. Check of adequate mechanical protection of ground wire (if required). Continuity test for grounding mesh branches. Ground grid and ground loop wire sizes.

7.4.19.4 LIGHTING SYSTEM (For more details see electrical mechanical completion and pre-commissioning checks for lighting and small power system “EL-23 A”) Checking of all lighting system panels, cabling, trays, junction boxes, fittings, fixtures...etc. Testing of all lighting circuits.

10000-Z-000-GE1-TMP-0004

(08/13)

Testing functional operation of photocells. Normal lighting power shall be momentarily interrupted for checking of functional operation of emergency lights. 7.4.19.5 SWITCHGEAR & MCC CHECKS (For more details see electrical mechanical completion and pre-commissioning checks for LV switchgear and motor control center “EL-04 A”) Complete component and interconnection and cable terminations inspection according to manufacturer's final approved drawings. Inspection, testing and functional check shall be according to supplier instruction. Make all necessary adjustment to switch gear and motor control center equipment. Test and calibration of all switch gear relays (using primary and secondary injection as applicable), metering, lights, indicators,

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space heater, and check proper coordination and setting. Check the phase sequence and polarity of all equipment Functional check of all motor starters, circuit breakers' incomers, outgoing feeders and bus ties. Perform operational tests on all motor control circuits, interlock system, indicating lights, meters and all other devices. Check circuit breakers, motor starters, relays and other equipment for loose connections (both mechanical and electrical). Verify that contacts and working parts are correctly aligned and free from dust and foreign matter. Inspect circuit breakers with adjustable trips, checking both thermal (if any) and magnetic settings for proper protection. Also check thermal overload relay settings according to vendor documents. Check and sequence test for alarms, interlocks, auto-transfer, ... etc. Functional checking of switchgear and MCC from remote locations such as Control Room. Energizing the substation for readiness of plant start-up. 7.4.19.6 ELECTRIC MOTORS ( For more details see electrical mechanical completion and pre- commissioning checks for motors “EL-22 A”) Insulation testing resistance to ground by 500 VDC meager. Check correct rotation.

10000-Z-000-GE1-TMP-0004

(08/13)

Solo motor Running test for two hours duration. Data record.

7.4.19.7 BATTERY CHARGER SYSTEM CHECKS (For more details see electrical mechanical completion and pre-commissioning checks BATTERY CHARGER SYSTEM “EL-08 A”) Check equipment earthing connections to the earthing system. Insulation test of both the main and aux. circuits, this shall be carried out between phases and phases to ground. Batteries are installed as Indicated in the design. Batteries rack to be connected to the earthing system.

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7.4.20 Instrumentation 7.4.20.1 Equipment Check Instrument equipment need to be inspected and the specification data sheets checked against the nameplate. The following points to be verified: Instrument tagging. Model number and instrument classification. Size and connections. Material of construction. Instrument range and calibration. Valve action and air/electrical failure positions Control modes on controller. Restriction orifice shall be inspected for a smooth face. The orifice diameter shall be measured with an inside micrometer compared with specification. The flow inlet side of the handle to be painted in red color for easy checks, at any time, after installation. 7.4.20.2 Instruments Calibration Calibration involves checking and adjusting instrument devices against a known precise reference to ensure performance complying with the manufacturers published specifications and accuracy. Instruments include the following: Level DP transmitters. Pressure transmitters/switches.

10000-Z-000-GE1-TMP-0004

(08/13)

Indicators. Transducers. Positioners & control valves. Level displaced transmitters / switches. After completion of this work QA/QC stickers should be fixed on the instruments, then, the check form shall be signed by all concerned parties. Pressure and temperature gauges Flow DP transmitters and vortex transmitter

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7.4.20.3 Perform Loop Checks The purpose of this checks is to ensure that the instruments on field (transmitters, valves...) are correctly calibrated, connected and addressed to the PCS and ESD systems. The link (marshalling) between the instrument and the PCS and ESD or sub-system will be established at this phase. The test is performed on loop basis and it will be executed for each loop. 1

Pre-commissioning of instruments is done by checking the inputs/outputs of the control systems from the field up to PCS and ESD consoles and the local indications/controls. This includes the instruments on the packages. The configuration part on system/sub-system will be checked: the tag descriptions, process displays (including dynamic color change indications, trend displays, scales, alarm settings, alarm thresholds, physical units, the specific parameters if applicable: controller action, parameters values (PID), digital output (maintained or pulsed) and digital inputs (limit switches, alarms). Each instrument loop should have a separate loop file including the following contents: - Loop diagram - I/O list - Alarm and Set point values - Data sheet - Calibration certificate 7.4.20.4 Installation Check Check that all sample process piping/tubing to instruments have been installed per hookup drawings. Verify that control valves and regulators are oriented in the proper flow direction, positioners function properly.

10000-Z-000-GE1-TMP-0004

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7.4.20.5 Hydro test Of Sample Lines 1

All sample lines and tubing connections to instruments shall be hydro tested to 1.5 times the design conditions of vessels and/or piping. 7.4.20.6 Leak Test - Pneumatic Signal Tubing Pneumatic transmission and output control lines are to be disconnected from all instruments (pressure switches, relays, controllers, and actuated devices (control valves), and blown through to remove deposits. The lines are then to be reconnected to all the instruments and pneumatically tested for leaks. All solenoid valves and pneumatic relays are to be bypassed during this cleaning blow

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down, then reconnected and actuated for the leak test. The lines are then to be reconnected to the actuated device and subjected to the leak test. 1

Pneumatic leak test is 1.1 times the design pressure.

7.4.20.7 PSV Calibration All PSV's shall be bench tested and calibrated in accordance with the relevant API recommended codes. Compressed air shall be normally used and PSV is set according to specifications. Check properly: Name plate setting pressure and identification number. Orifice size. Bellow tightness (if any) at 0.5 ATM.

10000-Z-000-GE1-TMP-0004

(08/13)

Right gaskets are used. PSV's are installed in the correct places, directions and vertical position. Atmospheric PSV vents shall be drain hold at lowest point and well supported. Up-stream and downstream the PSV block valves if any, have been sealed open/closed as per P&ID's. No liquid can be collected and be stagnant in the discharge/line to B.D. header. Once the PSV has been checked, ensure that: - Lead sealed. - Record card filled for future reference. 7.4.20.8 Control Valves All control valves shall be calibrated. Check that: Proper gaskets are used. Valve seats are clean. Direction of flow is correct.

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Stainless Steel tubing connections are fixed. Check proper spring action according to P&ID’s requirements (FO/ FC)

7.4.20.9 Restriction/ Orifice Plates Installation Before installation, orifice plates shall be checked by the instrument inspector for conformity with specifications. Hole size shall be reported. Orifice flanges connected with guaranteed utilities consumption and with fiscal feed inlet and product outlet shall be inspected for smoothness at the welded joints. Once orifice plates are installed check the correct place (line where installed) and correct flow direction. The flow inlet side of the handle to be painted in red color for easy checks, at any time, after installation. Meter run for orifice plates shall be checked

7.4.21 Fire And Gas System 7.4.21.1 Equipment Check Fire alarm devices need to be inspected and the specification data sheets checked against the nameplate. The following points to be verified: 1

10000-Z-000-GE1-TMP-0004

(08/13)

7.4.21.2 2 3 4

Device tagging. Model number and instrument classification. Size and connections.

Devices Calibration

Device range and calibration. Calibration involves checking and adjusting Gas devices against a known precise reference to ensure performance complying with the manufacturers published specifications and accuracy.

7.4.21.3 Perform Loop Checks

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Loop checks are required to ensure that each fire and gas device in the plant functions in the correct sequence and with the proper action. All individual components in the system must be installed and checked. 7.4.21.4 Installation Check Check that all devices are installed according to the installation drawing of the system supplier. 7.4.22 TELECOM SYSTEM 7.4.22.1 Page / Party System 7.4.22.2 Privet Automatic Branch Exchange System (PABX) 7.4.22.3 Fiber Optic Cable 7.4.23 CATHODIC PROTECTION SYSTEM

10000-Z-000-GE1-TMP-0004

(08/13)

Check that the current values from the transformers to the protected equipment/ pipe are within the recommended limits and is stable.

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7.4.24 Flushing Or Blowing The Plant It is important to plant, schedule to record all the preparatory operations and to co-ordinate the works so that they comply with the overall commissioning schedule. Small pieces of mill scale, weld rod stubs, weld spatter, insulation, paper, wood and other debris are sometimes unavoidably left in piping and equipment on completion of construction. A systematic program for flushing with water or blowing with air will eliminate most of the debris that might obstruct control valves and orifice plate’s restriction orifices or damage machinery. The flushing and cleaning entails whatever work is necessary to obtain a clean unit ready for process operation. Part of this work can be accomplished after hydraulic test execution and before final reinstatement of the piping. 7.4.25 Recommendations - Only fresh water which also shall be suitable for the system selected (Chlorite content max. 30 ppm 1 for Austenitic stainless and duplex steels for example and compressed air should be used. -

Dirt and debris should be flushed from the unit and not into it.

-

Water is supplied with temporary flexible hoses. Prior to flushing, make a manual cleaning to minimize obstruction.

-

The P&I Diagrams are used to prepare the flushing sequence and to follow the flushing. Finally, manual fine cleaning may be necessary.

10000-Z-000-GE1-TMP-0004

(08/13)

-

progress

of

The fire water circuit should be washed.

-

All control valves should be removed and flushed from both directions using the bypass and in-line valves, if possible. Otherwise, open and clean all control valves after flushing are completed, where will be difficult to remove them.

-

Instruments must be disconnected or isolated. Restriction orifice, thermo wells, vortex flow meter; flow sight glasses and Rota meter; etc… must be taken away, if have been installed.

-

Circulated flushing of the piping system within the plant may be carried out, where it is possible. If water circulated flushing, using process pumps, is applied for system cleaning, special care for over load trip must be taken `90 due to higher density than design condition.

-

Provisional strainers are installed and periodically cleaned. Spraying nozzles must be installed after relevant lines have been flushed to avoid clogging. If necessary, take out the flapper of check valves (previous check of the availability of spare gaskets).

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(08/13)

REV.1

KPC

QASR COMPRESSION PROJECT PRE-COMMISSIONING PROCEDURE

WESTERN DESERT EGYPT

-

Vessels with de-misters or any other internals must be flushed from the bottom taking into consideration the water level. It’s better to install de-misters and packing after flushing / air blowing.

-

Internal man-ways have to be installed after flushing/air blowing of columns with trays.

-

Lines connected to vessels without internals can be flushed into the vessel itself. After the flushing, the vessel must also be cleaned.

-

Check that stroke movement; of any valve that was cut in during the flushing, are free and complete.

-

All blinds inserted into lines or equipment must be recorded, and drawn out after flushing. The water should be drained from every low point.

-

Use compressed air for piping blow down after flushing.

-

Special attention must be paid to certain piping systems such as lubricating oil and mechanical seal circulation systems where small orifices and openings are present. It may be necessary to dismantle the piping to clean it mechanically or by pickling. Once these systems are clean, they must be kept clean to prevent repetition of the cleaning operations.

-

For temporary flushing, use grainger sheet fabricated on site gasket. Insert proper gasket 1 final re-assembling of the unit. the

-

Final reinstatement of piping after flushing/blowing/cleaning activities shall be supervised by Commissioning Integrated Team (CIT) engineers to report the conformity with the design.

only for

PAGE 4572 OF 146145

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KPC

QASR COMPRESSION PROJECT

MAY 21, 2014

PRE-COMMISSIONING PROCEDURE

REV.1

WESTERN DESERT

7.4.26 Pre-commissioning Check Form List. 7.4.11.1 EQUIPMENT CHECK FORMS DESCRIPTION

10000-Z-000-GE1-TMP-0004

(08/13)

1

CHECK LIST NO.

Centrifugal Pump

ME-01A

Reciprocating Pump

ME-02A

Compressors

ME-08A

Air cooler

PR-18A

Filter

PV-01-A

Fixed roof Tank

PV-04-A

Vessel

PV-06-A

A/G piping system

PI-03-A

Pipe supports

PI-04-A

U/G Drain system

PI-06-A

FIRE WATER HYDRANT

LP-01A

HOSE HOUSE

LP-02A

FIRE WATER MONITOR

LP-03A

GASEOUS EXTINGUISHING SYSTEMS

LP-05A

FIRE AND GAS ALARM SYSTEM

LP-10A

FIRE AND GAS CABLE

LP-11A

FIRE AND GAS JUNCTION BOX

LP-12A

DETECTOR

LP-13A

CONDUIT

LP-14A

AIR HANDLING UNIT

HV-01 A

CONDENSING UNIT

HV-02 A

VENTILATION FANS

HV-05 A

PACKAGED WATER COOLED CHILLERS

HV-06 A

PUMPS FOR HVAC

HV-09 A

PIPING SYSTEM FOR HVAC

HV-10 A

EGYPT

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(08/13)

1

QASR COMPRESSION PROJECT PRE-COMMISSIONING PROCEDURE

EXPANSION AND COMPRESSION TANKS

HV-11 A

DAMPERS

HV-12 A

DUCTWORKS

HV-13 A

AIR OUTLETS

HV-14 A

FAN COIL UNITS PRIVET AUTOMATIC BRANCH EXCHANGE SYSTEM PUBLIC ADDRESS & GENERAL ALARM SYSTEM FIBER OPTICS CABLE

HV-16 A TE-01-A TE-02-A TE-04-A

DATA COMMUNICATION SYSTEM

TE-09-A

Control Valves & Regulator

IC-02-A

Shutdown & Blow down Valve

IC-03-A

Junction Box

IC-04-A

Pressure -Flow -Level-Temperature Transmitter

IC-05-A

Orifice Plates & Ventures

IC-06-A

Local Pressure Gauge _DP & Temp Gauge

IC-09-A

DCS Panel Cabinet Console

IC-10-A

ESD Panel Cabinet Console

IC-11-A

Analyzers

IC-18-A

Instrument Cables above Ground

IC-23-A

Switches

IC-24-A

Safety & Relief Valve

PR-08-A

Cathodic Protection

CP-01-A

KPC WESTERN DESERT EGYPT

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KPC

QASR COMPRESSION PROJECT PRE-COMMISSIONING PROCEDURE

WESTERN DESERT

7.4.11.2 ELECTRICAL CHECK FORMS

10000-Z-000-GE1-TMP-0004

(08/13)

DESCRIPTION

CHECK LIST NO.

POWER TRANSFORMERS MV SWITCHGEAR AND MOTOR CONTROL GEAR LV SWITCHGEAR AND MOTOR CONTROL CENTER BUS BAR TRUNKING SYSTEM

EL-02 A

BATTERY & CHARGER ASSEMBLIES

EL-08 A

NEUTRAL GROUNDING RESISTOR

EL-09 A

AC UNINTERRUPTABLE POWER SUPPLY

EL-12 A

VARIABLE SPEED DRIVE POWER FACTOR IMPROVEMENT EQUIPMENT MOTORS

EL-19 A

LIGHTING AND SMALL POWER MATERIAL SUPERVISORY CONTROL AND DATA ACQUISITION SYSTEM RACEWAYS AND SUPPORTS

EL-23 A

LOW VOLTAGE CABLES

EL-30 A

GROUNDING SYSTEM

EL-33 A

MOTOR CONTROL STATIONS

EL-35 A

LIGHTNING PROTECTION SYSTEM

EL-37 A

ELECTRICAL HEATERS

PR-05A

For Pre-commissioning Check Forms refer to attachment II

EL-03 A EL-04 A EL-07 A

EL-21 A EL-22 A

EL-26 A EL-27 A

EGYPT

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KPC

QASR COMPRESSION PROJECT PRE-COMMISSIONING PROCEDURE

WESTERN DESERT EGYPT

7.5 Sequential Completion Flow Chart Equipment Erection &Piping Installation

Hydro-testing and re-instatement Conformity Checks and punch list issuance Clear punch list category (A)

Pre commissioning activities

Systems Dossiers Completion

Mechanical Completion Certificate

10000-Z-000-GE1-TMP-0004

(08/13)

Commissioning Activities

Plant start up and Initial operation Stable operation and performance test

Piping Flushing and Cleaning

Clear punch list category (B)

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KPC WESTERN DESERT EGYPT

8.0 CONFORMITY CHECK OF THE PLANT'S EQUIPMENT Each system of the Plant will be inspected for conformity with project documentation, specifications, technical reviews and design reviews (HAZOP, ….etc.) and a punch list is drawn up to record any deviations requiring further construction work or modification. After the completion of each activity, the relevant check lists will be filled out and signed by all parties. Plant inspection and conformity check shall cover all equipment, packages, skids, piping, valves, instruments, .etc. taking in consideration that they will be finalized and inspected by Operations All inspection shall be performed against design, specifications and drawings and any defects or deviation should be cleared prior mechanical completion or plant start-up according to its criticality

9.0 SYSTEM DOCUMENTS To enable a staged completion of the Project, the entire Facilities shall be divided into systems based on a Unit or Area basis, the elected numbering system intends to cover the control & documentation needs in the most appropriate and beneficial way. Each system shall be stand-alone during pre-commissioning and will have a mechanical completion certificate as well as a separate file System file shall include as a minimum the following:

10000-Z-000-GE1-TMP-0004

(08/13)

-

Marked up P&ID indicating system boundary (updated marked up P&ID's will be issued as required). List of all component in the system such as instruments, equipment, Related hydro-test loops included in the system Hydro-test completion certificates All pre-commissioning check forms related to the system Punch list Leak testing certificate System Mechanical completion certificate

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KPC

QASR COMPRESSION PROJECT PRE-COMMISSIONING PROCEDURE

WESTERN DESERT EGYPT

10.0 PROGRESS MONITORING For progress measurement and in order to prioritize the construction activities to achieve mechanical completion of the systems; the following reports will be developed: A. Hydro-test loop status. B. Loops reinstatement status. C. Systems MC status. D. Internal Punch list status. E. Pre-commissioning check forms Generally progress will be monitored and controlled by the using of completed check forms and certificates against total number of check forms to be issued 11.0 PUNCH LISTING In order to unify criteria within the different stages of the project, a unique Punch List will be generated for each system and different priority codes will be established in order to assign the appropriate responsibilities for the modification of work. Punch list team will establish and maintains this unique Punch List which will contain all the items submitted by the parties involved in the various stages of the Project (e.g.: Contractor, project inspection, operation team, loss prevention, etc.). The General structure of the Punch List will contain the following criteria:  

10000-Z-000-GE1-TMP-0004

(08/13)

     

System Number: System Number in which it is present. Item No: Unique number that will be generated as soon as the fault is validated and approved. Item Description: Brief explanation of the encountered fault, together with the applicable tag number (if possible). Item Entry Date: Record date of the item. Scheduled Date for Completion: Date in which the fault has to be corrected. Category: Categorization of the item (A), (B) or (C). Originator (checker): Person who originates the fault, he will be responsible for following-up and clearing the fault. Scope: discipline scope to clear the item.

The main target of this unique Punch Listing methodology is to have a complete set of information throughout the system which will assist in expediting the work to be completed in every stage. With this idea in mind, a proper classification of items has been designed in

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QASR COMPRESSION PROJECT PRE-COMMISSIONING PROCEDURE

WESTERN DESERT EGYPT

order to reduce categories to a minimum and to clearly identify the stages in which faults have to be corrected without avoiding the responsibility allocation Taking these terms into account, the Priority field (to be agreed between the Approver and the Construction Manager / Pre-commissioning manager) will be categorized as follows: Category “A”: Items required to be completed before Mechanical Completion Acceptance. Category “B”: Items required to be completed during commissioning & before Start-up. Category “C”:

Items could be completed after performance test.

In addition to the former, a category indicating Construction or Pre-commissioning responsibility will be clearly established in order to facilitate the item clearance For punch list form please refer to attachment III 12.0 STEPS TO ACHIEVE MECHANICAL COMPLETION AND MECHANICAL COMPLETION CERTIFICATE (MCC) The final step within the pre-commissioning activities will correspond to the handover of the systems / units by means of achieving Mechanical Completion. Mechanical Completion shall be achieved for the “SYSTEM”, when:

10000-Z-000-GE1-TMP-0004

(08/13)

     

The SYSTEM, is constructed in strict compliance with all requirement of the CONTRACT, including the successful completion of all required inspection, testing, and pre-commissioning; All pre-commissioning activities are completed and related check forms are signed. The work site is in a clean and in safe condition and excess materials removed. All punch list items category "A" cleared and approved. System file (dossier) completed. All documents are available at site such as vendors operating manuals, commissioning spare parts list and commissioning and start up guide.

Mechanical Completion is deemed to be achieved even if minor outstanding works, Final Punch List Items category "B & C" are still to be completed. These works should not interfere with the safe completion of the commissioning and start-up activities, and shall be properly recorded on a Final Punch List and completed within a period mutually agreed between all concerned parties

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QASR COMPRESSION PROJECT PRE-COMMISSIONING PROCEDURE

WESTERN DESERT EGYPT

Upon completion of all the above mechanical completion requirements, Construction Contractor shall issue the Mechanical Completion certificate (MCC) for each system for both ENPPI and KPC approval. Project MCC shall be issued upon completion of all the systems MECHANICAL COMPLETION CERTIFICATES.

10000-Z-000-GE1-TMP-0004

(08/13)

For MCC form, refer to attachment IV

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KPC WESTERN DESERT EGYPT

13.0 HSE PROCEDURES The responsibilities and regulations regarding HSE at the construction-site are already defined in the ENPPI Project HSE Plan Construction Phase; therefore this part is not a substitution for existing agreements and regulations but an amendment, especially aimed at activities which take place during the stage of pre-commissioning. The project goal "zero Incidents" is also applicable during the pre-commissioning. The last construction activities and the pre-commissioning activities will be executed in parallel. For this reason special attention should be paid to the following items:

1

 



 

 

10000-Z-000-GE1-TMP-0004

(08/13)

 

Permit to work system shall be in place to control risks of simultaneous operations Powering the panels shall be proceeded after meggering activities have been completed successfully and an announcement to all personnel by means of toolbox meetings. Lockout and tag out procedures to be implemented only authorized personnel of ENPPI and sub-contractor are allowed to work on such installation parts and this shall be organized by means of a work permit issued by the Client and/or ENPPI. During hydraulic testing of piping systems, incidents can occur such as blowing out of gaskets. Piping systems, being hydraulically tested, shall be marked with warning signs and/or marking ribbon. When this hydraulic testing starts, all personnel shall be informed by means of toolbox meetings. Piping systems which are being used in an early stage, such as air and nitrogen, shall be marked at the location of connections/valves by means of a warning signs. Testing with gasses with a pressure higher than one (1) bar (service testing air or nitrogen) shall take place without personnel working in the near area. This is because gasses act differently under pressure than liquids when sudden leakage occurs. This means areas shall be marked, or testing shall be executed in off-hours. Testing of equipment taking place in this stage shall be announced during toolbox meetings and this equipment shall be indicated by means of a marking ribbon. Valves can be operated during the I/O testing. This may give personnel working in the near area a fright, especially in case of pneumatically activated valves. Personnel shall be warned when these activities start. When electrical equipment is powered-up, the lock and safe procedure is applicable. This is done to secure and lock work-switches and other electrical parts. HSE meeting will be held before starting the pre-commissioning activities.

During the stage of actual commissioning, construction activities shall only be executed in consultation with and after permission by ENPPI. The construction activities being in execution at that time may be painting, insulation activities and solving of non-critical punch-list items. 13.1 Risk Assessment

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Risk assessments shall be prepared before any hazardous pre-commissioning activities are executed, to identify any hazards involved and to establish what precautions need to be taken.

10000-Z-000-GE1-TMP-0004

(08/13)

14.0 SYSTEMS COMPONENT LIST

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X.80.TI.001

KPC

QASR COMPRESSION PROJECT PRE-COMMISSIONING PROCEDURE

WESTERN DESERT EGYPT

EXISTING PRODUCTION SEPARATOR TIE IN SYSTEM QA-V-3002A A. GENERAL Refer to marked P&ID イイ 3538-200-KKD-12359, REV.04 The pre-commissioning shall be performed including the following: B. P&ID’S MECHANICAL CHECK Make complete P&ID check on the total system to ensure that the installation is correct as per above mentioned P&ID. INSTRUMENTS CONTROL VALVES 80-FV-012A SHUTDOWN VALVE 30-ESDV-017

C. CHECK FORMS PIPING INSTRUMENTS INSTRUMENT CABLES

10000-Z-000-GE1-TMP-0004

(08/13)

X.80.TI.002

PI 03 A/04 A IC-03 A/05 A09 A IC-23 A

EXISTING PRODUCTION SEPARATOR TIE IN SYSTEM QA-V-3002B A. GENERAL Refer to marked P&ID イイ 3538-200-KKD-12360, REV.04 The pre-commissioning shall be performed including the following: B. P&ID’S MECHANICAL CHECK Make complete P&ID check on the total system to ensure that the installation is correct as per above mentioned P&ID.

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QASR COMPRESSION PROJECT PRE-COMMISSIONING PROCEDURE

WESTERN DESERT EGYPT

INSTRUMENTS CONTROL VALVES 80-FV-012B SHUTDOWN VALVE 80-ESDV-018

C. CHECK FORMS PIPING INSTRUMENTS INSTRUMENT CABLES X.80.TI.003

PI 03 A/04 A IC-03 A/05 A09 A IC-23 A

EXISTING PRODUCTION SEPARATOR TIE IN SYSTEM QA-V-3002C A. GENERAL Refer to marked P&ID イイ 3538-200-KKD-12361, REV.04 The pre-commissioning shall be performed including the following: B. P&ID’S MECHANICAL CHECK Make complete P&ID check on the total system to ensure that the installation is correct as per above mentioned P&ID. INSTRUMENTS CONTROL VALVES 80-FV-012C SHUTDOWN VALVE 80-ESDV-019

10000-Z-000-GE1-TMP-0004

(08/13)

C. CHECK FORMS PIPING INSTRUMENTS INSTRUMENT CABLES X.80.TI.004

PI 03 A/04 A IC-03 A/05 A09 A IC-23 A

EXISTING PRODUCTION SEPARATOR TIE IN SYSTEM QA-V-4002A

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KPC

QASR COMPRESSION PROJECT PRE-COMMISSIONING PROCEDURE

WESTERN DESERT EGYPT

A. GENERAL Refer to marked P&ID イイ 3538-200-KKD-12362, REV.04 The pre-commissioning shall be performed including the following: B. P&ID’S MECHANICAL CHECK Make complete P&ID check on the total system to ensure that the installation is correct as per above mentioned P&ID. INSTRUMENTS CONTROL VALVES 80-FV-013A SHUTDOWN VALVE 80-ESDV-020

C. CHECK FORMS PIPING INSTRUMENTS INSTRUMENT CABLES X.80.TI.005

PI 03 A/04 A IC-03 A/05 A09 A IC-23 A

EXISTING PRODUCTION SEPARATOR TIE IN SYSTEM QA-V-4002B A. GENERAL Refer to marked P&ID イイ 3538-200-KKD-12363, REV.04

10000-Z-000-GE1-TMP-0004

(08/13)

The pre-commissioning shall be performed including the following: B. P&ID’S MECHANICAL CHECK Make complete P&ID check on the total system to ensure that the installation is correct as per above mentioned P&ID. INSTRUMENTS CONTROL VALVES 80-FV-013B SHUTDOWN VALVE 80-ESDV-021

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KPC WESTERN DESERT EGYPT

C. CHECK FORMS PIPING INSTRUMENTS INSTRUMENT CABLES X.80.TI.006

PI 03 A/04 A IC-03 A/05 A09 A IC-23 A

PHASE I GAS MANIFOLD TIE IN

A. GENERAL Refer to marked P&ID イイ 3538-200-KKD-12355, REV.04 The pre-commissioning shall be performed including the following: B. P&ID’S MECHANICAL CHECK Make complete P&ID check on the total system to ensure that the installation is correct as per above mentioned P&ID.

FLOW

INSTRUMENTS 80-FIT-012

C. CHECK FORMS

10000-Z-000-GE1-TMP-0004

(08/13)

PIPING INSTRUMENTS INSTRUMENT CABLES X.80.TI.007

PI 03 A/04 A IC-05 A /09 A /06 A IC-23 A

PHASE II GAS MANIFOLD TIE IN A. GENERAL Refer to marked P&ID イイ 3538-200-KKD-12363, Rev.04 イイ 3538-200-KKD-12353, Rev.04 The pre-commissioning shall be performed including the following: B. P&ID’S MECHANICAL CHECK

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KPC WESTERN DESERT EGYPT

Make complete P&ID check on the total system to ensure that the installation is correct as per above mentioned P&ID.

FLOW

INSTRUMENTS 80-FIT-013

C. CHECK FORMS PIPING INSTRUMENTS INSTRUMENT CABLES X.80.TI.008

PI 03 A/04 A IC-05 A /09 A /06 A IC-23 A

BYPASS BLOW DOWN LINES TIE IN SYSTEM A. GENERAL Refer to marked P&ID イイ 3538-200-KKD-12353, Rev.04 The pre-commissioning shall be performed including the following: B. P&ID’S MECHANICAL CHECK

10000-Z-000-GE1-TMP-0004

(08/13)

Make complete P&ID check on the total system to ensure that the installation is correct as per above mentioned P&ID. INSTRUMENTS SHUTDOWN VALVE 80-ESDV-041 80-ESDV-042

C. CHECK FORMS PIPING INSTRUMENTS INSTRUMENT CABLES

PI 03 A/04 A IC-03 A/05 A09 A IC-23 A

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X.80.TI.009

QASR COMPRESSION PROJECT PRE-COMMISSIONING PROCEDURE

KPC WESTERN DESERT EGYPT

PHASE I HP FLARE KO DRUM QA-V-3002 TIE IN SYATEM A. GENERAL Refer to marked P&ID イイ 3538-200-KKD-12356, Rev.04 The pre-commissioning shall be performed including the following: B. P&ID’S MECHANICAL CHECK Make complete P&ID check on the total system to ensure that the installation is correct as per above mentioned P&ID.

Temperature

INSTRUMENTS 80-TT-041

Pressure

80-PT-041

Level

80-LIT-341 80-LIT-344A 80-LIT-344B 80-LIT-344C

Flow

80-FT-041

C. CHECK FORMS

10000-Z-000-GE1-TMP-0004

(08/13)

PIPING INSTRUMENTS INSTRUMENT CABLES X.80.TI.010

PI 03 A/04 A IC-03 A/05 A09 A IC-23 A

PHASE I COLD VENT A. GENERAL Refer to marked P&ID イイ 3538-200-KKD-12357, Rev.04

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KPC WESTERN DESERT EGYPT

The pre-commissioning shall be performed including the following: B. P&ID’S MECHANICAL CHECK Make complete P&ID check on the total system to ensure that the installation is correct as per above mentioned P&ID.

Temperature

INSTRUMENTS 80-TT-042

Pressure

80-PT-042

Flow

80-FT-042

Oxygen analyzer

80-AIT-003

C. CHECK FORMS PIPING INSTRUMENTS INSTRUMENT CABLES Analyzers X.80.TI.011

PI 03 A/04 A IC-03 A/05 A09 A IC-23 A IC-18-A

PHASE II COLD VENT A. GENERAL

10000-Z-000-GE1-TMP-0004

(08/13)

Refer to marked P&ID イイ 3538-200-KKD-12357, Rev.04 The pre-commissioning shall be performed including the following: B. P&ID’S MECHANICAL CHECK Make complete P&ID check on the total system to ensure that the installation is correct as per above mentioned P&ID.

Temperature

INSTRUMENTS 80-TT-045

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Pressure

80-PT-045

Flow

80-FT-045

Oxygen analyzer

80-AIT-004

C. CHECK FORMS PIPING INSTRUMENTS INSTRUMENT CABLES Analyzers X.80.TI.012

PI 03 A/04 A IC-03 A/05 A09 A IC-23 A IC-18-A

METHANOL DISTRIBUTION SYSTEM

10000-Z-000-GE1-TMP-0004

(08/13)

A. GENERAL Refer to marked P&ID イイ 3538-200-KKD-12358, REV.04 イイ 3538-200-KKD-12210, Rev.05 イイ 3538-200-KKD-12211, Rev.04 イイ 3538-200-KKD-12212, SH1 Rev.04 イイ 3538-200-KKD-12213, Rev.04 イイ 3538-200-KKD-12214, Rev.04 イイ 3538-200-KKD-12221, Rev.04 イイ 3538-200-KKD-12222, SH1 Rev. 04 イイ 3538-200-KKD-12223, Rev. 04 イイ 3538-200-KKD-12224, Rev. 04 イイ 3538-200-KKD-12231, Rev. 04 イイ 3538-200-KKD-12232, SH1 Rev. 04 イイ 3538-200-KKD-12233, Rev. 04 イイ 3538-200-KKD-12234, Rev. 04 イイ 3538-200-KKD-12241, Rev. 04 イイ 3538-200-KKD-12242, SH1 Rev. 04 イイ 3538-200-KKD-12243, Rev. 04 イイ 3538-200-KKD-12244, Rev. 04 イイ 3538-200-KKD-12353, Rev. 04 イイ 3538-200-KKD-12354, Rev. 04 イイ 3538-200-KKD-12368, Rev. 04

KPC WESTERN DESERT EGYPT

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KPC WESTERN DESERT EGYPT

The pre-commissioning shall be performed including the following: B. P&ID’S MECHANICAL CHECK Make complete P&ID check on the total system to ensure that the installation is correct as per above mentioned P&ID.

Shutdown valve

10000-Z-000-GE1-TMP-0004

(08/13)

FLOW

INSTRUMENTS 80-ESDV-027 80-FI-031 80-FI-105 80-FI-107 80-FI-101 80-FI-106 80-FI-205 80-FI-207 80-FI-201 80-FI-206 80-FI-305 80-FI-307 80-FI-301 80-FI-306 80-FI-405 80-FI-407 80-FI-401 80-FI-406 80-FI-040 80-FI-033 80-FI-032

C. CHECK FORMS PIPING INSTRUMENTS INSTRUMENT

PI 03 A/04 A IC-03 A/05 A09 A IC-23 A

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KPC WESTERN DESERT EGYPT

CABLES X.80.TI.013

PHASE I INSTRUMENT AIR SYSTEM TIE-IN A. GENERAL Refer to marked P&ID イイ 3538-200-KKD-12364, Rev. 04 The pre-commissioning shall be performed including the following: B. P&ID’S MECHANICAL CHECK Make complete P&ID check on the total system to ensure that the installation is correct as per above mentioned P&ID. C. CHECK FORMS PIPING

X.80.TI.014

PI 03 A/04 A

PHASE II BLACK START FUEL GAS TIE IN SYSTEM A. GENERAL Refer to marked P&ID イイ 3538-200-KKD-12354, Rev. 04 The pre-commissioning shall be performed including the following: B. P&ID’S MECHANICAL CHECK

10000-Z-000-GE1-TMP-0004

(08/13)

Make complete P&ID check on the total system to ensure that the installation is correct as per above mentioned P&ID.

FLOW

INSTRUMENTS 80-FI-021 A/B

TEMPRETURE

80-TIT-027

PRESSURE

80-PIT-098

C. CHECK FORMS

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QASR COMPRESSION PROJECT PRE-COMMISSIONING PROCEDURE

PIPING INSTRUMENTS INSTRUMENT CABLES X.80.TI.015

KPC WESTERN DESERT EGYPT

PI 03 A/04 A IC-03 A/ 05 A/ 06 A IC-23 A

PHASE I BLACK START FUEL GAS TIE IN SYSTEM A. GENERAL Refer to marked P&ID イイ 3538-200-KKD-12368, Rev.04 The pre-commissioning shall be performed including the following: B. P&ID’S MECHANICAL CHECK Make complete P&ID check on the total system to ensure that the installation is correct as per above mentioned P&ID.

FLOW

INSTRUMENTS 80-FI-024 A/B

TEMPRETURE

80-TIT-028

PRESSURE

80-PIT-902

C. CHECK FORMS

10000-Z-000-GE1-TMP-0004

(08/13)

PIPING INSTRUMENTS INSTRUMENT CABLES X.80.TI.016

PI 03 A/04 A IC-03 A/ 05 A/ 06 A IC-23 A

PHASE II HP FLARE KO DRUM QA-V-4004 TIE IN SYSTEM A. GENERAL Refer to marked P&ID イイ 3538-200-KKD-12369, REV.04

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QASR COMPRESSION PROJECT PRE-COMMISSIONING PROCEDURE

KPC WESTERN DESERT EGYPT

The pre-commissioning shall be performed including the following: B. P&ID’S MECHANICAL CHECK Make complete P&ID check on the total system to ensure that the installation is correct as per above mentioned P&ID.

Temperature

INSTRUMENTS 80-TT-046

Pressure

80-PT-046

Level

80-LIT-032A 80-LIT-032B 80-LIT-032C

Flow

80-FT-046

C. CHECK FORMS PIPING INSTRUMENTS INSTRUMENT CABLES X.80.TI.017

PI 03 A/04 A IC-03 A/ 05 A/ 09 A IC-23 A

NEW MPU TIE IN SYSTEM

10000-Z-000-GE1-TMP-0004

(08/13)

A. GENERAL Refer to marked P&ID イイ 3538-200-KKD-12371, Rev.04 The pre-commissioning shall be performed including the following: B. P&ID’S MECHANICAL CHECK Make complete P&ID check on the total system to ensure that the installation is correct as per above mentioned P&ID.

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KPC WESTERN DESERT EGYPT

C. CHECK FORMS PIPING X.80.TI.018

MCRS-P&P-700,709,711,712

NEW DIESEL TRANSFER PUMP QA-P-8020 A. GENERAL Refer to marked P&ID イイ 3538-200-KKD-12368, Rev.04 The pre-commissioning shall be performed including the following: B. P&ID’S MECHANICAL CHECK Make complete P&ID check on the total system to ensure that the installation is correct as per above mentioned P&ID.

PRESSURE

INSTRUMENTS 80-PG-099

FLOW

80-FII-025

PUMP

EQUIPMENT QA-P-8020

C. CHECK FORMS

10000-Z-000-GE1-TMP-0004

(08/13)

PIPING INSTRUMENTS CENTRIFUGAL PUMP

X.80. TI.019 X.80. TI.020

X.80.TI.019

PI 03 A/04 A IC-03 A/ 05 A/ 09 A ME-01A

TIE IN TO THE EXISTING 11 KV SWG QA-L-8004 PMS TIE IN RELATED TO EXISTING 11 KV SWG QA-L-8001

TIE IN TO THE EXISTING 11 KV SWG QA-L-8004

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KPC WESTERN DESERT EGYPT

C. CHECK FORMS LV SEITCHGEAR AND CONTROL MOTOR CONTROL CENTER X.80.TI.020

EL-04 A

PMS TIE IN RELATED TO EXISTING 11 KV SWG QA-L-8001 C. CHECK FORMS LV SEITCHGEAR AND CONTROL MOTOR CONTROL CENTER

EL-04 A

4.2 PROCESS SYSTEMS X.80.P.001

COMPRESSOR INLET MANIFOLD A. GENERAL Refer to marked P&ID’s

10000-Z-000-GE1-TMP-0004

(08/13)

イイ イイ イイ イイ イイ イイ イイ イイ イイ イイ

3538-200-KKD-12355 REV.04 3538-200-KKD-12210 Rev.05 3538-200-KKD-12211 Rev.04 3538-200-KKD-12214 Rev.04 3538-200-KKD-12221 Rev.04 3538-200-KKD-12224 Rev.04 3538-200-KKD-12231 Rev.04 3538-200-KKD-12234 Rev.04 3538-200-KKD-12241 Rev.04 3538-200-KKD-12244 Rev.04 The pre-commissioning shall be performed including the following:

B. P&ID’S MECHANICAL CHECK Make complete P&ID’s check on the total system to ensure that the installation is correct as per above mentioned P&ID’s.

TEMPERATURE

INSTRUMENTS 80-TG-030 80-TIT-031

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KPC

QASR COMPRESSION PROJECT PRE-COMMISSIONING PROCEDURE

WESTERN DESERT

80-TI-048

C.

PRESSURE

80-PG-915 80-PIT-091 A/B 80-PDIT-906 80-PDIT-907

RESTRICTED ORFICE

80-RO-013 80-RO-018

SHUTDOWN VALVE

80-ESDV-030 A/B 80-ESDV-031 A/B

BLOWDOWN VALVE

80-BDV-0010 80-BDV-0010

CHECK FORMS PIPING INSTRUMENTS INSTRUMENT CABLES

X.80.P.002

PI 03 A/04 A IC-03 A/ 05 A/ 09 A/ 06 A IC-23 A

COMPRESSOR SUCTION DRUM TRAIN A (QA-V-8001A) SYSTEM

10000-Z-000-GE1-TMP-0004

(08/13)

A. GENERAL Refer to marked P&ID’s イイ イイ イイ イイ イイ イイ イイ

3538-200-KKD-12211 Rev.04 3538-200-KKD-12212, SH1 Rev.04 3538-200-KKD-12221, Rev.04 3538-200-KKD-12231, Rev.04 3538-200-KKD-12241, Rev.04 3538-200-KKD-12250, Rev.05 3538-200-KKD-12254, Rev.05

The pre-commissioning shall be performed including the following: B. P&ID’S MECHANICAL CHECK

EGYPT

PAGE 7072 OF 146145

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QASR COMPRESSION PROJECT PRE-COMMISSIONING PROCEDURE

KPC WESTERN DESERT EGYPT

Make complete P&ID’s check on the total system to ensure that the installation is correct as per above mentioned P&ID’s. INSTRUMENTS 80-TIT-101 80-TG-105 80-TG-111

10000-Z-000-GE1-TMP-0004

(08/13)

TEMPERATURE

PRESSURE

80-PDIT-101 80-PDIT-121 80-PG-103 80-PG-106 80-PG-107 80-PG-103 80-PDIT-108 80-PIT-109 80-PIT-110

LEVEL

80-LIT-101 80-LIT-102 80-LIT-107 80-LG-103

FLOW

80-FIT-102

CONTROL VALVE

80-LV-102 80-PV-123

SHUTDOWN VALVE

80-ESDV-101 A/B 80-ESDV-103

SAFETY VALVES

80-PSV-105 A/B

PIPING INSTRUMENTS INSTRUMENT CABLES VESSEL

PI-03-A/ 04-A IC-03-A/ 05-A/ 09-A/ 02-A /06A IC-23-A PV-06-A

C. CHECK FORMS

PAGE 7172 OF 146145

3538-200-10-RT045 MAY 21, 2014 REV.1

X.80.P.003

QASR COMPRESSION PROJECT PRE-COMMISSIONING PROCEDURE

KPC WESTERN DESERT EGYPT

COMPRESSOR TRAIN-A (QA-K-8001A) SYSTEM A. GENERAL Refer to marked P&ID’s イイ イイ イイ

3538-200-KKD-12212 SH1, Rev.04 3538-200-KKD-12212 SH2, Rev.02 3538-200-KKD-12213, Rev.04 The pre-commissioning shall be performed including the following:

B. P&ID’S MECHANICAL CHECK Make complete P&ID check on the total system to ensure that the installation is correct as per above mentioned P&ID.

TEMPERATURE

INSTRUMENTS 80-TIT-102 80-TIT-103 80-TIT-111 80-TG-104 80-TIT-110 80-SIT-101

VIBRATION

80-VIT-101

PRESSURE

80-PIT-111 80-PIT-112 80-PG-113 80-PG-115 80-PT-5167 TRAIN A

FLOW

80-FT-2108 TRAIN A

RESTRICTED ORFICE

80-RO-101 80-RO-103

10000-Z-000-GE1-TMP-0004

(08/13)

SPEED

PAGE 7272 OF 146145

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10000-Z-000-GE1-TMP-0004

(08/13)

REV.1

KPC

QASR COMPRESSION PROJECT PRE-COMMISSIONING PROCEDURE

LEVEL

80-LG-102 80-LIT-108 80-LIT-109 80-LIT-110

SHUTDOWN VALVE

80-ESDV-109

CONTROL VALVES

80-LV-108 80-AV-5167 TRAIN A

SAFETY VALVES

80-PSV-114 A/B

FLAME ARRESTOR

80-FA-2121 TRAIN A 80-FA-5177 TRAIN A 80-FA-3270 TRAIN A

BLOWDOWN VALVE

80-BDV-101

WESTERN DESERT

EQUIPMENT COMPRESSOR QA-K-8001A TURBINE QA-GTK-8001A COALESCING FILTER F-2100 FILTER F-2106 CO2 EXTINGUISHING AS-6600 / 6601 SEAL GAS TREATMENT SKID LUBE OIL COOLER VENT SEPARATOR F-2370 C. CHECK FORMS PIPING INSTRUMENTS INSTRUMENT

PI 03 A/04 A IC-03 A/ 05 A/ 09 A/ 02 A/ 06-A IC-23 A

EGYPT

PAGE 7372 OF 146145

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PRE-COMMISSIONING PROCEDURE

CABLES VESSEL FILTER ELECTRIC HEATER FLAME ARRESTOR CENTRIFUGAL TURBO COMPRESSOR

X.80.P.004

KPC

QASR COMPRESSION PROJECT

WESTERN DESERT EGYPT

PV-06-A PV-01-A PR-05-A PR-11-A ME-08-A

COMPRESSOR DISCHARE COOLER TRAIN-A (QA-E-8001A) SYSTEM A. GENERAL Refer to marked P&ID’s イイ 3538-200-KKD-12213, Rev.04 イイ 3538-200-KKD-12214, Rev.04 The pre-commissioning shall be performed including the following: B. P&ID’S MECHANICAL CHECK Make complete P&ID’s check on the total system to ensure that the installation is correct as per above mentioned P&ID’s.

10000-Z-000-GE1-TMP-0004

(08/13)

TEMPERATURE

INSTRUMENTS 80-TG-106 A/B 80-TIT-107 80-TIT-108 A/B/C 80-TIT-113A

CONTROL VALVE

80-FV-104

SWITCH

80-VSHH-102 A/B/C/D

AIR COOLER MOTOR

EQUIPMENT QA-E-8001A 80-EM-8001 AA/AB/AC/AD

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KPC

QASR COMPRESSION PROJECT PRE-COMMISSIONING PROCEDURE

WESTERN DESERT EGYPT

C. CHECK FORMS PIPING INSTRUMENTS INSTRUMENT CABLES AIR COOLER MOTOR

X.80.P.005

PI 03 A/04 A IC-03 A/ 05 A/ 09 A/ 02 A/ IC-23 A PR-18-A EL-22-A

COMPRESSOR DISCHARE DRUM TRAIN-A (QA-V-8002A) SYSTEM A. GENERAL イイ イイ イイ イイ イイ イイ イイ イイ イイ イイ イイ イイ

Refer to marked P&ID’s 3538-200-KKD-12214, Rev.04 3538-200-KKD-12224, Rev.04 3538-200-KKD-12234, Rev.04 3538-200-KKD-12244, Rev.04 3538-200-KKD-12221, Rev.04 3538-200-KKD-12241, Rev.04 3538-200-KKD-12312, Rev.04 3538-200-KKD-12359, Rev.04 3538-200-KKD-12360, Rev.04 3538-200-KKD-12361, Rev.04 3538-200-KKD-12362, Rev.04 3538-200-KKD-12363, Rev.04

10000-Z-000-GE1-TMP-0004

(08/13)

The pre-commissioning shall be performed including the following: B. P&ID’S MECHANICAL CHECK Make complete P&ID’s check on the total system to ensure that the installation is correct as per above mentioned P&ID’s.

TEMPERATURE PRESSURE

INSTRUMENTS 80-TG-112 80-PDG-108 80-PDIT-102

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QASR COMPRESSION PROJECT PRE-COMMISSIONING PROCEDURE

80-PDIT-122 80-PG-117 80-PG-119 80-PIT-064 LEVEL

80-LIT-104 A/B 80-LIT-105 80-LG-106

CONTROL VALVES

80-FV-103 80-LV-105

SHUTDOWN VALVE

80-ESDV-102 A/B 80-ESDV-104

SAFETY VALVES

80-PSV-118 A/B EQUIPMENT

DISCHARGE DRUM TRAIN A

QA-V-8002A

10000-Z-000-GE1-TMP-0004

(08/13)

C. CHECK FORMS

X.80.P.006

PIPING INSTRUMENTS

PI 03 A/04 A IC-03 A/ 05 A/ 09 A/ 02 A/

INSTRUMENT CABLES

IC-23 A

VESSEL

PV-06-A

COMPRESSOR DISCHARGE MANIFOLD SYSTEM A. GENERAL Refer to marked P&ID’s イイ 3538-200-KKD-12210, REV.04 イイ 3538-200-KKD-12214, REV.04 イイ 3538-200-KKD-12224, REV.04

KPC WESTERN DESERT EGYPT

PAGE 7672 OF 146145

3538-200-10-RT045 MAY 21, 2014 REV.1

イイ イイ イイ イイ

KPC

QASR COMPRESSION PROJECT PRE-COMMISSIONING PROCEDURE

WESTERN DESERT EGYPT

3538-200-KKD-12234, REV.04 3538-200-KKD-12244, REV.04 3538-200-KKD-12353, REV.04 3538-200-KKD-12244, REV.04 The pre-commissioning shall be performed including the following:

B. P&ID’S MECHANICAL CHECK Make complete P&ID’s check on the total system to ensure that the installation is correct as per above mentioned P&ID’s.

10000-Z-000-GE1-TMP-0004

(08/13)

TEMPERATURE

INSTRUMENTS 80-TIT-033 80-TG-032

PRESSURE

80-PIT-092 80-PDIT-908 80-PG-916

RESTRICTED ORFICE

80-RO-014 80-RO-017

SHUTDOWN VALVES

80-ESDV-032 A/B

BLOWDOWN VALVE

80-BDV-011 80-BDV-013

C. CHECK FORMS PIPING INSTRUMENTS INSTRUMENT CABLES X.80.P.007

PI 03 A/04 A IC-03 A/ 05 A/ 09 A/ 02 A/ 06 A IC-23 A

COMPRESSOR SUCTION DRUM TRAIN B (QA-V-8001B) SYSTEM

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KPC WESTERN DESERT EGYPT

A. GENERAL Refer to marked P&ID’s イイ イイ

3538-200-KKD-12221 Rev.04 3538-200-KKD-12222 Rev.04

The pre-commissioning shall be performed including the following: B. P&ID’S MECHANICAL CHECK Make complete P&ID’s check on the total system to ensure that the installation is correct as per above mentioned P&ID’s.

TEMPERATURE

PRESSURE

80-PDIT-201 80-PDIT-221 80-PG-203 80-PG-206 80-PG-207 80-PG-203 80-PDIT-208 80-PIT-209 80-PIT-210

LEVEL

80-LIT-201 80-LIT-202 80-LIT-207 80-LG-203

FLOW

80-FIT-202

CONTROL VALVE

80-LV-202 A/B 80-PV-223

(08/13) 10000-Z-000-GE1-TMP-0004

INSTRUMENTS 80-TIT-201 80-TG-205 80-TG-211

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KPC

QASR COMPRESSION PROJECT

WESTERN DESERT

PRE-COMMISSIONING PROCEDURE

SHUTDOWN VALVE

80-ESDV-201 A/B 80-ESDV-203

SAFETY VALVES

80-PSV-205 A/B

EGYPT

C. CHECK FORMS PIPING INSTRUMENTS

B (QA-

INSTRUMENT CABLES VESSEL A. GENERAL

PI-03-A/ 04-A IC-03-A/ 05-A/ 09-A/ 02-A /06A IC-23-A PV-06-A

X.80.P.008 COMPRESSOR TRAINK-8001B) SYSTEM

Refer to marked P&ID’s イイ イイ イイ

3538-200-KKD-12222 SH1, Rev.04 3538-200-KKD-12222 SH2, Rev.02 3538-200-KKD-12223, Rev.04 The pre-commissioning shall be performed including the following:

B. P&ID’S MECHANICAL CHECK Make complete P&ID check on the total system to ensure that the installation is correct as per above mentioned P&ID.

10000-Z-000-GE1-TMP-0004

(08/13)

TEMPERATURE

PRESSURE

INSTRUMENTS 80-TIT-202 80-TIT-203 80-TIT-211 80-TIT-210 80-TG-204 80-PIT-211 80-PIT-212 80-PG-213

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10000-Z-000-GE1-TMP-0004

(08/13)

80-PT-5167 TRAIN B FLOW

80-FT-2108 TRAIN B

RESTRECTION ORFICE

80-RO-201 80-RO-203

LEVEL

80-LG-202 80-LIT-208 80-LIT-209 80-LIT-210

SPEED

80-SIT-201

VIBRATION

80-VIT-201

SHUTDOWN VALVE

80-ESDV-209

CONTROL VALVES

80-LV-208 80-AV-5167 TRAIN B

SAFETY VALVES

80-PSV-214 A/B

BLOWDOWN VALVE

80-BDV-201

FLAME ARRESTOR

80-FA-2121 TRAIN A 80-FA-5177 TRAIN A 80-FA-3270 TRAIN A

EQUIPMENT COMPRESSOR QA-K-8001B TURBINE QA-GTK-8001B COALESCING FILTER F-2100 FILTER F-2106 CO2 EXTINGUISHING AS-6600 / 6601

KPC WESTERN DESERT EGYPT

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KPC

QASR COMPRESSION PROJECT PRE-COMMISSIONING PROCEDURE

SEAL GAS TREATMENT SKID LUBE OIL COOLER VENT SEPARATOR

WESTERN DESERT EGYPT

F-2370

C. CHECK FORMS PIPING INSTRUMENTS INSTRUMENT CABLES VESSEL FILTER ELECTRIC HEATER FLAME ARRESTOR CENTRIFUGAL TURBO COMPRESSOR X.80.P.009

PI 03 A/04 A IC-03 A/ 05 A/ 09 A/ 02 A/ 06-A IC-23 A PV-06-A PV-01-A PR-05-A PR-11-A ME-08-A

COMPRESSOR DISCHARE COOLER TRAIN-B (QA-E-8001B) SYSTEM B. GENERAL Refer to marked P&ID’s イイ 3538-200-KKD-12223, Rev.04 イイ 3538-200-KKD-12224, Rev.04 The pre-commissioning shall be performed including the following:

10000-Z-000-GE1-TMP-0004

(08/13)

B. P&ID’S MECHANICAL CHECK Make complete P&ID’s check on the total system to ensure that the installation is correct as per above mentioned P&ID’s.

TEMPERATURE

CONTROL VALVE

INSTRUMENTS 80-TG-206 A/B 80-TIT-207 80-TIT-208 A/B/C 80-TIT-213A 80-FV-204

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KPC

QASR COMPRESSION PROJECT PRE-COMMISSIONING PROCEDURE

SWITCH

AIR COOLER MOTOR

WESTERN DESERT EGYPT

80-VSHH-202 A/B/C/D EQUIPMENTS QA-E-8001B 80-EM-8001BA/BB/BC/BD

C. CHECK FORMS PIPING INSTRUMENTS INSTRUMENT CABLES AIR COOLER MOTOR

X.80.P.010

PI 03 A/04 A IC-03 A/ 05 A/ 09 A/ 02 A/ IC-23 A PR-18-A EL-22-A

COMPRESSOR DISCHARE DRUM TRAIN-B (QA-V-8002B) SYSTEM A. GENERAL イイ

Refer to marked P&ID’s 3538-200-KKD-122224, Rev.04

The pre-commissioning shall be performed including the following: B. P&ID’S MECHANICAL CHECK

10000-Z-000-GE1-TMP-0004

(08/13)

Make complete P&ID’s check on the total system to ensure that the installation is correct as per above mentioned P&ID’s.

TEMPERATURE PRESSURE

INSTRUMENTS 80-TG-212 80-PDG-208 80-PDIT-202 80-PDIT-222 80-PG-217 80-PG-219

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KPC

QASR COMPRESSION PROJECT PRE-COMMISSIONING PROCEDURE

LEVEL

80-LIT-204 A/B 80-LIT-205 80-LG-206

CONTROL VALVES

80-FV-203 80-LV-205

SHUTDOWN VALVE

80-ESDV-202 A/B 80-ESDV-204

SAFETY VALVES

80-PSV-218 A/B

WESTERN DESERT EGYPT

EQUIPMENT DISCHARGE DRUM TRAIN B

QA-V-8002B

C. CHECK FORMS PIPING INSTRUMENTS INSTRUMENT CABLES VESSEL X.80.P.011

PI-03-A/ 04-A IC-03-A/ 05-A/ 09-A/ 02-A /06A IC-23-A PV-06-A

COMPRESSOR SUCTION DRUM TRAIN-C (QA-V-8001C) SYSTEM

10000-Z-000-GE1-TMP-0004

(08/13)

A. GENERAL Refer to marked P&ID’s イイ イイ

3538-200-KKD-12231 Rev.04 3538-200-KKD-12232 SH1,Rev.04

The pre-commissioning shall be performed including the following: B. P&ID’S MECHANICAL CHECK Make complete P&ID’s check on the total system to ensure that the installation is correct as per above mentioned P&ID’s.

PAGE 8372 OF 146145

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QASR COMPRESSION PROJECT PRE-COMMISSIONING PROCEDURE

INSTRUMENTS 80-TIT-301 80-TG-305 80-TG-311

TEMPERATURE

80-PDIT-301 80-PDIT-321 80-PG-303 80-PG-306 80-PG-307 80-PG-303 80-PDIT-308 80-PIT-309 80-PIT-310

LEVEL

80-LIT-301 80-LIT-302 80-LIT-307 80-LG-303

FLOW

80-FIT-302

CONTROL VALVE

80-LV-302 80-PV-323

SHUTDOWN VALVE

80-ESDV-301 A/B 80-ESDV-303

SAFETY VALVES

80-PSV-305 A/B

10000-Z-000-GE1-TMP-0004

(08/13)

PRESSURE

C. CHECK FORMS PIPING INSTRUMENTS INSTRUMENT CABLES VESSEL

PI-03-A/ 04-A IC-03-A/ 05-A/ 09-A/ 02-A /06A IC-23-A PV-06-A

KPC WESTERN DESERT EGYPT

PAGE 8472 OF 146145

3538-200-10-RT045 MAY 21, 2014 REV.1

X.80.P.012

QASR COMPRESSION PROJECT PRE-COMMISSIONING PROCEDURE

KPC WESTERN DESERT EGYPT

COMPRESSOR TRAIN-C (QA-K-8001C) SYSTEM A. GENERAL Refer to marked P&ID’s イイ イイ イイ

3538-200-KKD-12232 SH1, Rev.04 3538-200-KKD-12232 SH2, Rev.02 3538-200-KKD-12233, Rev.04 The pre-commissioning shall be performed including the following:

B. P&ID’S MECHANICAL CHECK Make complete P&ID check on the total system to ensure that the installation is correct as per above mentioned P&ID.

10000-Z-000-GE1-TMP-0004

(08/13)

TEMPERATURE

INSTRUMENTS 80-TIT-302 80-TIT-303 80-TIT-311 80-TIT-310 80-TG-304

PRESSURE

80-PIT-311 80-PIT-312 80-PG-313 80-PT-5167

FLOW RESTRICTION ORFICE

80-FT-2108 80-RO-301 80-RO-303

LEVEL

80-LG-302 80-LIT-308 80-LIT-309 80-LIT-310

SPEED

80-SIT-301

PAGE 8572 OF 146145

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KPC

QASR COMPRESSION PROJECT PRE-COMMISSIONING PROCEDURE

VIBRATION

80-VIT-301

SHUTDOWN VALVE

80-ESDV-309

CONTROL VALVES

80-LV-308 80-AV-5167 TRAIN C

SAFETY VALVES

80-PSV-314 A/B

BLOWDOWN VALVE

80-BDV-301

FLAME ARRESTOR

80-FA-2121 TRAIN C 80-FA-5177 TRAIN C 80-FA-3270 TRAIN C

WESTERN DESERT

10000-Z-000-GE1-TMP-0004

(08/13)

EQUIPMENT COMPRESSOR QA-K-8001C TURBINE QA-GTK-8001C COALESCING FILTER F-2100 FILTER F-2106 CO2 EXTINGUISHING AS-6600 / 6601 SEAL GAS TREATMENT SKID LUBE OIL COOLER VENT SEPARATOR F-2370 C. CHECK FORMS PIPING INSTRUMENTS INSTRUMENT CABLES VESSEL FILTER ELECTRIC HEATER

PI 03 A/04 A IC-03 A/ 05 A/ 09 A/ 02 A/ 06-A IC-23 A PV-06-A PV-01-A PR-05-A

EGYPT

PAGE 8672 OF 146145

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PRE-COMMISSIONING PROCEDURE

FLAME ARRESTOR CENTRIFUGAL TURBO COMPRESSOR X.80.P.013

KPC

QASR COMPRESSION PROJECT

WESTERN DESERT EGYPT

PR-11-A ME-08-A

COMPRESSOR DISCHARE COOLER TRAIN-C (QA-E-8001C) SYSTEM C. GENERAL Refer to marked P&ID’s イイ 3538-200-KKD-12233, Rev.04 イイ 3538-200-KKD-12234, Rev.04 The pre-commissioning shall be performed including the following: B. P&ID’S MECHANICAL CHECK Make complete P&ID’s check on the total system to ensure that the installation is correct as per above mentioned P&ID’s.

10000-Z-000-GE1-TMP-0004

(08/13)

TEMPERATURE

INSTRUMENTS 80-TG-306 A/B 80-TIT-307 80-TIT-308 A/B/C 80-TIT-313A

CONTROL VALVE

80-FV-304

SWITCH

80-VSHH-302 A/B/C/D

AIR COOLER MOTOR

EQUIPMENT QA-E-8001C QA-EM-8001 CA/CB/CC/CD

C. CHECK FORMS PIPING INSTRUMENTS INSTRUMENT CABLES

PI 03 A/04 A IC-03 A/ 05 A/ 09 A/ 02 A/ IC-23 A

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AIR COOLER MOTOR

X.80.P.014

KPC

QASR COMPRESSION PROJECT

WESTERN DESERT EGYPT

PR-18-A EL-22-A

COMPRESSOR DISCHARE DRUM TRAIN-C (QA-V-8002C) SYSTEM A. GENERAL イイ

Refer to marked P&ID’s 3538-200-KKD-122234, Rev.04

The pre-commissioning shall be performed including the following: B. P&ID’S MECHANICAL CHECK Make complete P&ID’s check on the total system to ensure that the installation is correct as per above mentioned P&ID’s.

10000-Z-000-GE1-TMP-0004

(08/13)

TEMPERATURE

INSTRUMENTS 80-TG-312

PRESSURE

80-PDG-308 80-PDIT-302 80-PDIT-322 80-PG-317 80-PG-319

LEVEL

80-LIT-304 A/B 80-LIT-305 80-LG-306

CONTROL VALVES

80-FV-303 80-LV-305

SHUTDOWN VALVE

80-ESDV-302 A/B 80-ESDV-304

SAFETY VALVES

80-PSV-318 A/B EQUIPMENT

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QASR COMPRESSION PROJECT PRE-COMMISSIONING PROCEDURE

DISCHARGE DRUM TRAIN C

WESTERN DESERT EGYPT

QA-V-8002C

C. CHECK FORMS PIPING INSTRUMENTS

X.80.P.015

PI-03-A/ 04-A IC-03-A/ 05-A/ 09-A/ 02-A /06A

INSTRUMENT IC-23-A CABLES VESSEL PV-06-A COMPRESSOR SUCTION DRUM TRAIN-D (QA-V-8001D) SYSTEM A. GENERAL Refer to marked P&ID’s イイ イイ

3538-200-KKD-12241 Rev.04 3538-200-KKD-12242 SH1,Rev.04

The pre-commissioning shall be performed including the following: B. P&ID’S MECHANICAL CHECK Make complete P&ID’s check on the total system to ensure that the installation is correct as per above mentioned P&ID’s.

10000-Z-000-GE1-TMP-0004

(08/13)

TEMPERATURE

PRESSURE

INSTRUMENTS 80-TIT-401 80-TG-405 80-TG-411 80-PDIT-401 80-PDIT-421 80-PG-403 80-PG-406 80-PG-407 80-PG-403 80-PDIT-408 80-PIT-409 80-PIT-410

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QASR COMPRESSION PROJECT

WESTERN DESERT

PRE-COMMISSIONING PROCEDURE

LEVEL

80-LIT-401 80-LIT-402 80-LIT-407 80-LG-403

FLOW

80-FIT-402

CONTROL VALVE

80-LV-402 A/B 80-PV-423

SHUTDOWN VALVE

80-ESDV-401 A/B 80-ESDV-403

SAFETY VALVES

80-PSV-405 A/B

EGYPT

C. CHECK FORMS PIPING INSTRUMENTS

D (QA-

INSTRUMENT CABLES VESSEL A. GENERAL

PI-03-A/ 04-A IC-03-A/ 05-A/ 09-A/ 02-A /06A IC-23-A PV-06-A

X.80.P.016 COMPRESSOR TRAINK-8001D) SYSTEM

10000-Z-000-GE1-TMP-0004

(08/13)

Refer to marked P&ID’s イイ イイ イイ

3538-200-KKD-12242 SH1, Rev.04 3538-200-KKD-12242 SH2, Rev.02 3538-200-KKD-12243, Rev.04 The pre-commissioning shall be performed including the following:

B. P&ID’S MECHANICAL CHECK Make complete P&ID check on the total system to ensure that the installation is correct as per above mentioned P&ID.

PAGE 9072 OF 146145

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10000-Z-000-GE1-TMP-0004

(08/13)

TEMPERATURE

INSTRUMENTS 80-TIT-402 80-TIT-403 80-TIT-411 80-TIT-410 80-TG-404

PRESSURE

80-PIT-411 80-PIT-412 80-PG-413 80-PG-415 80-PT-5167 TRAIN D

FLOW

80-FT-2108 TRAIN D

RESTRICTED ORFICE

80-RO-401 80-RO-403

LEVEL

80-LG-402 80-LIT-408 80-LIT-409 80-LIT-410

SPEED

80-SIT-401

VIBRATION

80-VIT-401

SHUTDOWN VALVE

80-ESDV-209

CONTROL VALVES

80-LV-408 80-AV-5167

SAFETY VALVES

80-PSV-414 A/B

BLOWDOWN VALVE

80-BDV-401

KPC WESTERN DESERT EGYPT

PAGE 9172 OF 146145

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QASR COMPRESSION PROJECT PRE-COMMISSIONING PROCEDURE

WESTERN DESERT EGYPT

EQUIPMENT COMPRESSOR QA-K-8001D TURBINE QA-GTK-8001D COALESCING FILTER F-2100 FILTER F-2106 CO2 EXTINGUISHING AS-6600 / 6601 SEAL GAS TREATMENT SKID LUBE OIL COOLER VENT SEPARATOR F-2370 C. CHECK FORMS PIPING INSTRUMENTS INSTRUMENT CABLES VESSEL FILTER ELECTRIC HEATER FLAME ARRESTOR CENTRIFUGAL TURBO COMPRESSOR X.80.P.017

PI 03 A/04 A IC-03 A/ 05 A/ 09 A/ 02 A/ 06-A IC-23 A PV-06-A PV-01-A PR-05-A PR-11-A ME-08-A

COMPRESSOR DISCHARE COOLER TRAIN-D (QA-E-8001D) SYSTEM

10000-Z-000-GE1-TMP-0004

(08/13)

D. GENERAL Refer to marked P&ID’s イイ 3538-200-KKD-12243, Rev.04 イイ 3538-200-KKD-12244, Rev.04 The pre-commissioning shall be performed including the following: B. P&ID’S MECHANICAL CHECK Make complete P&ID’s check on the total system to ensure that the installation is correct as per above mentioned P&ID’s. INSTRUMENTS

PAGE 9272 OF 146145

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QASR COMPRESSION PROJECT PRE-COMMISSIONING PROCEDURE

TEMPERATURE

80-TG-406 A/B 80-TIT-407 80-TIT-408 A/B/C 80-TIT-413A

CONTROL VALVE

80-FV-404

SWITCH

80-VSHH-402 A/B/C/D

EQUIPMENTS AIR COOLER MOTOR

QA-E-8001D QA-EM-8001 DA/DB/DC/DD

WESTERN DESERT EGYPT

C. CHECK FORMS PIPING INSTRUMENTS INSTRUMENT CABLES AIR COOLER MOTOR

X.80.P.018

PI 03 A/04 A IC-03 A/ 05 A/ 09 A/ 02 A/ IC-23 A PR-18-A EL-22-A

COMPRESSOR DISCHARE DRUM TRAIN-D (QA-V-8002D) SYSTEM

10000-Z-000-GE1-TMP-0004

(08/13)

A. GENERAL イイ

Refer to marked P&ID’s 3538-200-KKD-122244, Rev.04

The pre-commissioning shall be performed including the following: B. P&ID’S MECHANICAL CHECK Make complete P&ID’s check on the total system to ensure that the installation is correct as per above mentioned P&ID’s.

TEMPERATURE

INSTRUMENTS 80-TG-412

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PRESSURE

80-PDG-408 80-PDIT-402 80-PDIT-422 80-PG-417 80-PG-419

LEVEL

80-LIT-404 A/B 80-LIT-405 80-LG-406

CONTROL VALVES

80-FV-403 80-LV-405

SHUTDOWN VALVE

80-ESDV-402 A/B 80-ESDV-404

SAFETY VALVES

80-PSV-418 A/B EQUIPMENT

DISCHARGE DRUM TRAIN D

QA-V-8002D

C. CHECK FORMS PIPING

10000-Z-000-GE1-TMP-0004

(08/13)

INSTRUMENTS INSTRUMENT CABLES VESSEL

X.80.P.019

PI-03-A/ 04-A IC-03-A/ 05-A/ 09-A/ 02-A /06A IC-23-A PV-06-A

CONDENSATE SUCTION MANIFOLD A. GENERAL

KPC WESTERN DESERT EGYPT

PAGE 9472 OF 146145

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Refer to marked P&ID’s イイ イイ イイ イイ

KPC WESTERN DESERT EGYPT

3538-200-KKD-12215, Rev.4 3538-200-KKD-12250, Rev.5 3538-200-KKD-12254, Rev.5 3538-200-KKD-12353, Rev.4

The pre-commissioning shall be performed including the following:

B. P&ID’S MECHANICAL CHECK Make complete P&ID’s check on the total system to ensure that the installation is correct as per above mentioned P&ID’s.

PRESSURE

SHUTDOWN VALVES

80-ESDV-034A/B 80-ESDV-035A/B

SAFETY VALVES

80-PSV-006A/B 80-PSV-013

C. CHECK FORMS

(08/13) 10000-Z-000-GE1-TMP-0004

INSTRUMENTS 80-PIT-923 80-PIT-924 80-PG-004 80-PG-927 80-PDIT-910 80-PDIT-911

PIPING INSTRUMENTS INSTRUMENT CABLES X.80.P.020

PI-03-A/ 04-A IC-03-A/ 05-A/ 09-A IC-23-A

CONDENSATE SUCTION DRUMS QA-V-8005A SYSTEM

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KPC WESTERN DESERT EGYPT

A. GENERAL Refer to marked P&ID’s イイ 3538-200-KKD-12210, Rev.5 イイ 3538-200-KKD-12215, Rev.4 イイ 3538-200-KKD-12250, Rev.5 イイ 3538-200-KKD-12251, Rev.5 イイ 3538-200-KKD-12254, Rev.5 The pre-commissioning shall be performed including the following: B. P&ID’S MECHANICAL CHECK Make complete P&ID’s check on the total system to ensure that the installation is correct as per above mentioned P&ID’s.

TEMPERATURE PRESSURE

80-PIT-002 A 80-PIT-003 80-PIT-076 A/B/C 80-PG-001 A 80-PG-005 A

RESTRICTION ORIFICE

80-RO-001A

LEVEL

80-LIT-001A 80-LIT-002A/B 80-LIT-016 A 80-LIT-021 A 80-LG-003 A 80-LG-004 A

CONTROL VALVES

80-PV-001 80-PV-003 A 80-LV-016 A

(08/13) 10000-Z-000-GE1-TMP-0004

INSTRUMENTS 80-TIT-001 A

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SHUTDOWN VALVES

BLOWDOWN VALVES

80-ESDV-001A 80-ESDV-009 A 80-ESDV-011 A 80-ESDV-026 A 80-BDV-001 A

SAFETY VALVES

80-PSV-007 A/B

KPC WESTERN DESERT EGYPT

EQUIPMENT CONDENSATE SUCTION DRUM D.

CHECK FORMS PIPING INSTRUMENTS INSTRUMENT CABLES VESSEL

X.80.P.021

QA-V-8005 A

PI-03-A/ 04-A IC-03-A/ 05-A/ 09-A/ 02-A /06A IC-23-A PV-06-A

CONDENSATE SUCTION DRUMS QA-V-8005B SYSTEM A. GENERAL

10000-Z-000-GE1-TMP-0004

(08/13)

Refer to marked P&ID’s イイ 3538-200-KKD-12210, Rev.5 イイ 3538-200-KKD-12215, Rev.4 イイ 3538-200-KKD-12250, Rev.5 イイ 3538-200-KKD-12251, Rev.5 イイ 3538-200-KKD-12254, Rev.5 The pre-commissioning shall be performed including the following: B. P&ID’S MECHANICAL CHECK Make complete P&ID’s check on the total system to ensure that the installation is correct as per above mentioned P&ID’s.

INSTRUMENTS

PAGE 9772 OF 146145

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REV.1

QASR COMPRESSION PROJECT PRE-COMMISSIONING PROCEDURE

TEMPERATURE

80-TIT-001 B

PRESSURE

80-PIT-002 B 80-PG-001 B 80-PG-005 B

RESTRICTION ORFICE

80-R0-001 B

LEVEL

80-LIT-001 B 80-LIT-003 B 80-LIT-016 B 80-LIT-021 B 80-LG-003 B 80-LG-004 B

CONTROL VALVES

80-LV-016 B

SHUTDOWN VALVES

80-ESDV-001 B 80-ESDV-009 B 80-ESDV-011 B 80-ESDV-026 B

BLOWDOWN VALVES

80-BDV-001 B

SAFETY VALVES

80-PSV-008 A/B EQUIPMENT

CONDENSATE SUCTION DRUM

QA-V-8005 B

C. CHECK FORMS PIPING INSTRUMENTS INSTRUMENT CABLES

PI-03-A/ 04-A IC-03-A/ 05-A/ 09-A/ 02-A /06A IC-23-A

KPC WESTERN DESERT EGYPT

PAGE 9872 OF 146145

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PRE-COMMISSIONING PROCEDURE

VESSEL

X.80.P.022

KPC

QASR COMPRESSION PROJECT

WESTERN DESERT EGYPT

PV-06-A

CONDENSATE EXPOET PUMPS QA-P-8003 A/B/C SYSTEM A. GENERAL Refer to marked P&ID’s イイ イイ イイ イイ イイ

3538-200-KKD-12215, Rev.4 3538-200-KKD-12250, Rev.5 3538-200-KKD-12251, Rev.5 3538-200-KKD-12254, Rev.5 3538-200-KKD-12353, Rev.4

The pre-commissioning shall be performed including the following: B. P&ID’S MECHANICAL CHECK Make complete P&ID check on the total system to ensure that the installation is correct as per above mentioned P&ID.

10000-Z-000-GE1-TMP-0004

(08/13)

PRESSURE

INSTRUMENTS 80-PIT-008A/B/C 80-PIT-012A/B/C 80-PIT-918A/B/C 80-PDIT-009A/B/C 80-PG-011A/B/C 80-PG-928 80-PIT-

TEMPERATURE

80-TIT-016A/B/C

FLOW

80-FIT-001A/B/C 80-FIT-019A/B/C 80-FIT-011A/B

VIBRATION

80-VT-002A/B/C 80-VT-003A/B/C

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PRE-COMMISSIONING PROCEDURE

REV.1

SPEED

80-SIT-002A/B/C

ON-OFF VALVES

80-XV-027A/B/C

SAFETY VALVES

80-PSV-093A/B/C 80-PSV-014

CONTROL VALVES

80-FV-001A/B/C

SHUTDOWN VALVES

80-ESDV-014 80-ESDV-036A 80-ESDV-037A EQUIPMENT CONDENSATE EXPORT QA-P-8003A/B/C PUMPS AUTOMATIC TOP UP UNIT C. CHECK FORMS

10000-Z-000-GE1-TMP-0004

(08/13)

PIPING INSTRUMENTS INSTRUMENT CABLES PUMP VMS PANEL_CABINET_ CONSOL MOTOR

PI 03 A/04 A IC-03 A/ 05 A/ 06 A IC-23 A ME-01 A IC-15 A EL-22 A

4.3 UTILITY SYSTEMS X.80.U.001

AIR GENERATION PACKAGE A QA-K-8002A SYSTEM A.

GENERAL Refer to marked P&ID’s

イイ

3538-200-KKD-12300 SH1, Rev.04

KPC WESTERN DESERT EGYPT

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REV.1

KPC WESTERN DESERT EGYPT

B. P&ID’S MECHANICAL CHECK Make complete P&ID check on the total system to ensure that the installation is correct as per above mentioned P&ID. EQUIPMENT AIR GENERATION PACKAGE

QA-K-8002A

For I&U Air Compressor (QA-K-8002A) package pre-commissioning procedure and drawings, please refer to supplier final data book X.80.U.002

AIR GENERATION PACKAGE B QA-K-8002B SYSTEM A.

GENERAL Refer to marked P&ID’s

イイ

3538-200-KKD-12300 SH1, Rev.04

B. P&ID’S MECHANICAL CHECK Make complete P&ID check on the total system to ensure that the installation is correct as per above mentioned P&ID. EQUIPMENT AIR GENERATION PACKAGE

QA-K-8002B

For I&U Air Compressor (QA-K-8002B) package pre-commissioning procedure and drawings, please refer to supplier final data book

10000-Z-000-GE1-TMP-0004

(08/13)

X.80.U.003

AIR GENERATION PACKAGE C QA-K-8002C SYSTEM A.

GENERAL Refer to marked P&ID’s

イイ

3538-200-KKD-12300 SH1, Rev.04

B. P&ID’S MECHANICAL CHECK Make complete P&ID check on the total system to ensure that the installation is correct as per above mentioned P&ID.

PAGE 10172 OF 146145

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MAY 21, 2014

PRE-COMMISSIONING PROCEDURE

REV.1

KPC WESTERN DESERT EGYPT

EQUIPMENT AIR GENERATION PACKAGE

QA-K-8002C

For I&U Air Compressor (QA-K-8002C) package pre-commissioning procedure and drawings, please refer to supplier final data book

X.80.U.004

AIR DRYER PACKAGE QA-A-8005A SYSTEM A. GENERAL Refer to marked P&ID’s イイ

3538-200-KKD-12300, SH1, Rev.04

B. P&ID’S MECHANICAL CHECK Make complete P&ID check on the total system to ensure that the installation is correct as per above mentioned P&ID. EQUIPMENT AIR DRYER PACKAGE 80-A-8005A For Air Dryer (80-A-8005A) package pre-commissioning procedure and drawings, please refer to supplier final data book

10000-Z-000-GE1-TMP-0004

(08/13)

X.80.U.005

AIR DRYER PACKAGE QA-A-8005B SYSTEM A. GENERAL Refer to marked P&ID’s イイ

3538-200-KKD-12300, SH1, Rev.04

E. P&ID’S MECHANICAL CHECK Make complete P&ID check on the total system to ensure that the installation is correct as per above mentioned P&ID.

PAGE 10272 OF 146145

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PRE-COMMISSIONING PROCEDURE

REV.1

KPC WESTERN DESERT EGYPT

EQUIPMENT AIR DRYER PACKAGE 80-A-8005B For Air Dryer (80-A-8005B) package pre-commissioning procedure and drawings, please refer to supplier final data book X.80.U.006

UTILITY AIR RECEIVER QA-V-8009 A. GENERAL Refer to marked P&ID’s イイ

3538-200-KKD-12300, SH1 Rev.04

B. P&ID’S MECHANICAL CHECK Make complete P&ID check on the total system to ensure that the installation is correct as per above mentioned P&ID.

10000-Z-000-GE1-TMP-0004

(08/13)

TEMPERATURE

INSTRUMENTS 80-TIT-025

PRESSURE

80-PG-074 80-PIT-073 80-PIT-075 A/B/C

LEVEL

80-LIT-017 80-LG-018

FLOW

80-FIT-016

Safety Valve

80-PSV-076 A/B

EQUIPMENT UTILITY AIR RECEIVER 80-V-8009 C. CHECK FORMS PIPING INSTRUMENTS INSTRUMENT

PI 03 A/04 A IC-03 A/ 05 A/ 09 A IC-23 A

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CABLES VESSEL X.80.U.007

KPC

QASR COMPRESSION PROJECT

WESTERN DESERT EGYPT

PV-06 A

INSTRUMENT AIR RECEIVER QA-V-8010 A. GENERAL イイ イイ

Refer to marked P&ID’s 3538-200-KKD-12300, SH1 Rev.04 3538-200-KKD-12300, SH2 Rev.04 The pre-commissioning shall be performed including the following:

B. P&ID’S MECHANICAL CHECK Make complete P&ID’s check on the total system to ensure that the installation is correct as per above mentioned P&ID’s.

10000-Z-000-GE1-TMP-0004

(08/13)

PRESSURE

INSTRUMENTS 80-PG-077 80-PG-080 80-PIT-079 A/B/C 80-PIT-081

LEVEL

80-LG-019

FLOW

80-FIT-018

Safety Valve

80-PSV-082 A/B

EQUIPMENT UTILITY AIR RECEIVER 80-V-8009 C. CHECK FORMS PIPING INSTRUMENTS INSTRUMENT CABLES VESSEL

PI 03 A/04 A IC-03 A/ 05 A/ 09 A IC-23 A PV-06 A

PAGE 10472 OF 146145

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REV.1

X.80.U.008

KPC

QASR COMPRESSION PROJECT

WESTERN DESERT EGYPT

UTILITY STATION PLANT AIR DISTRIBUTION SYSTEM A. GENERAL イイ イイ

Refer to marked P&ID’s 3267-210-KKD-12300, SH1 Rev.04 3267-210-KKD-12300, SH3 Rev.04 The pre-commissioning shall be performed including the following:

B. P&ID’S MECHANICAL CHECK Make complete P&ID’s check on the total system to ensure that the installation is correct as per above mentioned P&ID’s.

PRESSURE SHUTDOWN VALVE

INSTRUMENTS 80-PIT-069 80-ESDV-015

C. CHECK FORMS PIPING INSTRUMENTS INSTRUMENT CABLES

10000-Z-000-GE1-TMP-0004

(08/13)

X.80.U.009

PI 03 A/04 A IC-03 A/ 05 A/ 09 A IC-23 A

INSTRUMENT AIR DISTRIBUTION SYSTEM A. GENERAL

Refer to marked P&ID’s イイ イイ イイ イイ イイ イイ イイ

3538-200-KKD-12300, SH2 Rev.04 3538-200-KKD-12301, SH1 Rev.04 3538-200-KKD-12301, SH2 Rev.04 3538-200-KKD-12212, SH2 Rev.04 3538-200-KKD-12222, SH2 Rev.04 3538-200-KKD-12232, SH2 Rev.04 3538-200-KKD-12242, SH2 Rev.04

PAGE 10572 OF 146145

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REV.1

イイ イイ イイ イイ イイ イイ イイ イイ

KPC

QASR COMPRESSION PROJECT

WESTERN DESERT EGYPT

3538-200-KKD-12357, Rev.04 3538-200-KKD-12213, Rev.04 3538-200-KKD-12223, Rev.04 3538-200-KKD-12233, Rev.04 3538-200-KKD-12243, Rev.04 3538-200-KKD-12251, Rev.05 3538-200-KKD-12320, Rev.02 3538-200-KKD-12364, Rev.04 The pre-commissioning shall be performed including the following:

B. P&ID’S MECHANICAL CHECK Make complete P&ID’s check on the total system to ensure that the installation is correct as per above mentioned P&ID’s.

INSTRUMENTS 80-FIT-023

FLOW SHUTDOWN VALVE

80-ESDV-016 80-ESDV-038

C. CHECK FORMS PIPING INSTRUMENTS INSTRUMENT CABLES

10000-Z-000-GE1-TMP-0004

(08/13)

X.80.U.010

PI 03 A/04 A IC-03 A/ 05 A/ 09 A IC-23 A

NITROGEN GENERATION PACKAGE A. GENERAL イイ

Refer to marked P&ID’s 3538-200-KKD-12301, SH1 Rev.4 The pre-commissioning shall be performed including the following:

B. P&ID’S MECHANICAL CHECK Make complete P&ID’s check on the total system to ensure that the installation is correct as per above mentioned P&ID’s.

PAGE 10672 OF 146145

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KPC

QASR COMPRESSION PROJECT PRE-COMMISSIONING PROCEDURE

WESTERN DESERT EGYPT

EQUIPMENT NITROGEN GENERATION PACKAGE QA-A-8003 For Nitrogen Generation (QA-A-8003) package pre-commissioning procedure and drawings, please refer to supplier final data book X.80.U.011

NITROGEN DISTRIBUTION SYSTEM A. GENERAL イイ イイ イイ イイ イイ イイ イイ イイ

Refer to marked P&ID’s 3538-200-KKD-12301, SH1 Rev.04 3538-200-KKD-12301, SH2 Rev.04 3538-200-KKD-12212, SH2 Rev.02 3538-200-KKD-12222, SH2 Rev.02 3538-200-KKD-12232, SH2 Rev.02 3538-200-KKD-12242, SH2 Rev.02 3538-200-KKD-12310, Rev.04 3538-200-KKD-12311, SH2 Rev.04 The pre-commissioning shall be performed including the following:

B. P&ID’S MECHANICAL CHECK Make complete P&ID’s check on the total system to ensure that the installation is correct as per above mentioned P&ID’s. INSTRUMENTS 80-TIT-010 80-TIT-013 80-TIT-014 80-TIT-026 80-TG-001

PRESSURE

80-PIT-083 80-PIT-085 A/B/C 80-PIT-086 80-PG-002

FLOW

80-FIT-017 80-FIT-030

10000-Z-000-GE1-TMP-0004

(08/13)

TEMPERATURE

PAGE 10772 OF 146145

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MAY 21, 2014

PRE-COMMISSIONING PROCEDURE

REV.1

SAFETY VALVE

WESTERN DESERT EGYPT

80-PSV-091 A/B EQUIPMENT QA-E-8007

ELECTRIC HEATER C. CHECK FORMS PIPING INSTRUMENTS INSTRUMENT CABLES HEATER

X.80.U.012

PI 03 A/04 A IC-03 A/ 05 A/ 09 A IC-23 A PR-17 A

UTILITY STATION PLANT NITROGEN DISTRIBUTION SYSTEM A. GENERAL Refer to marked P&ID’s イイ イイ

3538-200-KKD-12301, SH2 Rev.04 3538-200-KKD-12301, SH3 Rev.04

B. P&ID’S MECHANICAL CHECK Make complete P&ID check on the total system to ensure that the installation is correct as per above mentioned P&ID.

(08/13)

PRESSURE

10000-Z-000-GE1-TMP-0004

INSTRUMENTS 80-PIT-095

SHUTDOWN VALVE

80-ESDV-024

C. CHECK FORMS PIPING INSTRUMENTS

PI 03 A/04 A IC-03 A/ 05 A/ 09 A

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INSTRUMENT CABLES X.80.U.013

KPC

QASR COMPRESSION PROJECT

WESTERN DESERT EGYPT

IC-23 A

NITROGEN RECIVER, COMPRESSOR AND LETDOWN PACKAGE A. GENERAL Refer to marked P&ID’s イイ

3538-200-KKD-12301, SH2 Rev.04

C. P&ID’S MECHANICAL CHECK Make complete P&ID check on the total system to ensure that the installation is correct as per above mentioned P&ID.

PRESSURE

INSTRUMENTS 80-PG-089 80-PIT-087 80-PIT-088

FLOW

80-RO-012

LEVEL

80-LG-020

SAFETY VALVE

80-PSV-090 A/B

BLOWDOWN VALVE

80-BDV-009

10000-Z-000-GE1-TMP-0004

(08/13)

EQUIPMENTS Nitrogen compressor and QA-A-8004 let down package Nitrogen receiver QA-V-8011 C. CHECK FORMS PIPING INSTRUMENTS INSTRUMENT CABLES VESSEL

PI 03 A/04 A IC-03 A/ 05 A/ 09 A IC-23 A PV-06 A

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MAY 21, 2014

PRE-COMMISSIONING PROCEDURE

REV.1

KPC WESTERN DESERT EGYPT

For compressor and letdown (QA-A-8004) package pre-commissioning procedure and drawings, please refer to supplier final data book X.80.U.014

HP FUEL FLASH GAS PRE-HEATER FEED A. GENERAL Refer to marked P&ID’s イイ

3538-200-KKD-12302, Rev.04

D. P&ID’S MECHANICAL CHECK Make complete P&ID check on the total system to ensure that the installation is correct as per above mentioned P&ID.

10000-Z-000-GE1-TMP-0004

(08/13)

TEMPERATURE

INSTRUMENTS 80-TG-006 80-TIT-007 80-TIT-008 A/B

PRESSURE

80-PDIT-028 80-PDIT-030 80-PDIT-032

FLOW

80-FIT-026 A/B 80-FIT-009 80-RO-002 EQUIPMENTS

FLASH GAS PREHEATER

QA-E-8002

C. CHECK FORMS PIPING INSTRUMENTS INSTRUMENT CABLES

PI 03 A/04 A IC-03 A/ 05 A/ 09 A IC-23 A

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PRE-COMMISSIONING PROCEDURE

REV.1

HEATER

KPC WESTERN DESERT EGYPT

PR-17 A

X.80.U.015

H.P. FUEL GAS SYSTEM

A. GENERAL Refer to marked P&ID’s イイ イイ イイ イイ イイ

3538-200--KKD-12302, Rev.04 3538-200--KKD-12303, SH1 Rev.04 3538-200--KKD-12305, Rev.04 3538-200--KKD-12306, Rev.04 3538-200--KKD-12307, Rev.04

B. P&ID’S MECHANICAL CHECK Make complete P&ID check on the total system to ensure that the installation is correct as per above mentioned P&ID.

TEMPERATURE

PRESSURE

80-PIT-039 80-PIT-044A 80-PIT-044B 80-PIT-043 80-PG-096 80-PG-042 80-PG-046 80-PDIT-919

LEVEL

80-LG-007 80-LIT-006 80-LIT-005 A/B

(08/13) 10000-Z-000-GE1-TMP-0004

INSTRUMENTS 80-TG-012 80-TG-017 80-TIT-018

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PRE-COMMISSIONING PROCEDURE

REV.1

FLOW

80-FIT-004 A/B

CONTROL VALVE

80-LV-006

SHUTDOWN VALVE

80-ESDV-005

SAFETY VALVES

80-PSV-097 A/B 80-PSV-045 A/B

KPC WESTERN DESERT EGYPT

EQUIPMENTS HP FUEL GAS SCRUBBER

QA-V-8006

C. CHECK FORMS PIPING INSTRUMENTS INSTRUMENT CABLES VESSEL X.80.U.016

PI 03 A/04 A IC-03 A/ 05 A/ 09 A IC-23 A PV-06 A

H.P FUEL GAS PRE-HEATER SYSTEM

10000-Z-000-GE1-TMP-0004

(08/13)

A. GENERAL Refer to marked P&ID’s イイ イイ イイ イイ イイ

3538-200--KKD-12210, Rev.05 3538-200--KKD-12303, SH1 Rev.04 3538-200--KKD-12303, SH2 Rev.04 3538-200--KKD-12354, Rev.04 3538-200--KKD-12368, Rev.04

B. P&ID’S MECHANICAL CHECK Make complete P&ID check on the total system to ensure that the installation is correct as per above mentioned P&ID.

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TEMPERATURE

INSTRUMENTS 80-TG-010A 80-TG-010B 80-TIT-011A 80-TIT-011B 80-TIT-012A 80-TIT-012B 80-TIT-009A 80-TIT-009B 80-PG-36A 80-PG-36B 80-PG-38A 80-PG-38B 80-PDIT-035 80-PDIT-099 80-PDIT-925

FLOW RESTRICTION FLOW

80-FIT-027 A/B 80-RO-004A 80-RO-004B

CONTROL VALVE

80-PV-043 A/B/C/D

SHUTDOWN VALVE

80-ESDV-010 A/B 80-ESDV-028 A/B 80-ESDV-004 A/B

BLOWDOWN VALVE

80-BDV-004A 80-BDV-004B

SAFETY VALVES

80-PSV-037 80-PSV-931

10000-Z-000-GE1-TMP-0004

(08/13)

PRESSURE

KPC WESTERN DESERT EGYPT

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KPC

QASR COMPRESSION PROJECT PRE-COMMISSIONING PROCEDURE

HAND SWITCH

WESTERN DESERT EGYPT

80-HS-009A 80-HS-009B

EQUIPMENTS HP FUEL GAS HEATERS QA-E-8003A/B

C. CHECK FORMS PIPING

PI 03 A/04 A IC-03 A/ 05 A/ 09 A / 02 A / 06 A

INSTRUMENTS INSTRUMENT CABLES HEATER X.80.U.017

IC-23 A PR-17 A

H.P FUEL GAS SUPER HEATER AND CONSUMERS A. GENERAL イイ

Refer to Layout 3538-200-KKD-0307, SH1 Rev.04 The pre-commissioning shall be performed including the following:

B. P&ID’S MECHANICAL CHECK Make complete P&ID check on the total system to ensure that the installation is correct as per above mentioned P&ID.

10000-Z-000-GE1-TMP-0004

(08/13)

TEMPERATURE

INSTRUMENTS 80-TG-021A 80-TG-021B 80-TIT-022A 80-TIT-022B 80-TIT-020B 80-TIT-034B 80-TIT-019A 80-TIT-019B

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QASR COMPRESSION PROJECT

MAY 21, 2014

PRE-COMMISSIONING PROCEDURE

REV.1

PRESSURE

80-PG-047A 80-PG-047B

SHUTDOWN VALVE

80-ESDV-007

SAFETY VALVES

80-PSV-048A 80-PSV-048B

WESTERN DESERT EGYPT

EQUIPMENTS HP FUEL GAS SUPERHEATERS

QA-E-8005A/B

C. CHECK FORMS PIPING INSTRUMENTS INSTRUMENT CABLES HEATER

X.80.U.018

PI 03 A/04 A IC-03 A/ 05 A/ 09 A IC-23 A PR-17 A

H.P FUEL GAS FILTERS A. GENERAL

10000-Z-000-GE1-TMP-0004

(08/13)

Refer to Layout イイ イイ イイ イイ

3538-200-KKD-12308, SH1 REV.04 3538-200-KKD-12308, SH2 REV.04 3538-200-KKD-12354, REV.04 3538-200-KKD-12368, REV.04 The pre-commissioning shall be performed including the following:

B. P&ID’S MECHANICAL CHECK Make complete P&ID check on the total system to ensure that the installation is correct as per above mentioned P&ID. INSTRUMENTS

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TEMPERATURE

80-TG-021A 80-TG-021B 80-TG-109 TRAIN A/B/C/D 80-TIT-022A 80-TIT-022B 80-TIT-020B 80-TIT-034B 80-TIT-019A 80-TIT-019B

PRESSURE

80-PG-051A 80-PG-051B 80-PG-116 TRAIN A/B/C/D 80-PDIT-049 80-PDIT-063A 80-PDIT-063B 80-PIT-052 80-PIT-067 A/B/C 80-PIT-904

RESTRICTION FLOW

80-RO-006

CONTROL VALVE

80-PV-904 80-PV-052

PRESSURE REGULATOR VALVE

WESTERN DESERT

80-PV-101 PV-201-80 PV-301-80 PV-401-80

(08/13) 10000-Z-000-GE1-TMP-0004

KPC

QASR COMPRESSION PROJECT

SHUTDOWN VALVE

80-ESDV-007

BLOWDOWN VALVE

80-BDV-006

EGYPT

PAGE 11672 OF 146145

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QASR COMPRESSION PROJECT

MAY 21, 2014

PRE-COMMISSIONING PROCEDURE

REV.1

SAFETY VALVES

WESTERN DESERT EGYPT

80-PSV-050A 80-PSV-050B 80-PSV-101 TRAIN A/B/C/D

EQUIPMENTS HP FUEL GAS FILTERS QA-S-8001A/B C. CHECK FORMS PIPING INSTRUMENTS INSTRUMENT CABLES FILTERS X.80.U.019

PI 03 A/04 A IC-03 A/ 05 A/ 09 A IC-23 A PV-01 A

L.P FUEL GAS BACK-UP HEATER A. GENERAL Refer to Layout イイ イイ

3538-200-KKD-12308, SH1 REV.04 3538-200-KKD-12308, SH2 REV.04

The pre-commissioning shall be performed including the following: B. P&ID’S MECHANICAL CHECK

10000-Z-000-GE1-TMP-0004

(08/13)

Make complete P&ID check on the total system to ensure that the installation is correct as per above mentioned P&ID.

TEMPERATURE

INSTRUMENTS 80-TG-038 80-TG-023 80-TIT-015 80-TIT-035 80-TIT-036 80-TIT-037

PAGE 11772 OF 146145

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MAY 21, 2014

PRE-COMMISSIONING PROCEDURE

REV.1

PRESSURE

80-PG-056 80-PG-621 80-PIT-053A

FLOW

80-FIT-007 80-FIT-028A/B

CONTROL VALVE

80-PV-054A 80-PV-054B

SHUTDOWN VALVE

80-ESDV-025 80-ESDV-040

SAFETY VALVES

80-PSV-914 A/B 80-PSV-055 A/B

EQUIPMENTS L.P FUEL GAS HEATER QA-E-8006

C. CHECK FORMS

10000-Z-000-GE1-TMP-0004

(08/13)

PIPING INSTRUMENTS INSTRUMENT CABLES HEATER X.80.U.020

PI 03 A/04 A IC-03 A/ 05 A/ 09 A IC-23 A PR-17 A

L.P FUEL GAS SCRUBBER A. GENERAL Refer to Layout イイ イイ イイ

3538-200-KKD-12308, SH2 REV.04 3538-200-KKD-12309, REV.04 3538-200-KKD-12355, REV.04

KPC WESTERN DESERT EGYPT

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KPC

QASR COMPRESSION PROJECT PRE-COMMISSIONING PROCEDURE

WESTERN DESERT EGYPT

The pre-commissioning shall be performed including the following: B. P&ID’S MECHANICAL CHECK Make complete P&ID check on the total system to ensure that the installation is correct as per above mentioned P&ID.

C.

FLARE L.P VENT

12309,

(08/13)

12357,

10000-Z-000-GE1-TMP-0004

12310,

12369,

TEMPERATURE

INSTRUMENTS 80-TIT-029

PIPING PRESSURE INSTRUMENTS INSTRUMENT CABLES VESSEL

80-PG-933PI 03 A/04 A A/ 05 A/ 09 A 80-PIT-053IC-03 A/B/C 80-PIT-054IC-23 A

FLOW

80-FIT-005

LEVEL

80-LG-010 80-LIT-008 A/B 80-LIT-009

80-PDIT-922 PV-06 A

CONTROL VALVE

80-LV-009

SHUTDOWN VALVE

80-ESDV-006

SAFETY VALVES

80-PSV-932 A/B EQUIPMENTS

L.P FUEL GAS SCRUBBER

CHECK FORMS

QA-V-8007

X.80.U.021 H.P COLLECTION AND SOURCE TO COLD A. GENERAL Refer to Layout イイ 3538-200-KKDREV.04 イイ 3538-200-KKDREV.04 イイ 3538-200-KKDREV.04 イイ 3538-200-KKDREV.04

The pre-commissioning shall be performed including the following: B. P&ID’S MECHANICAL CHECK

PAGE 11972 OF 146145

3538-200-10-RT045

KPC

QASR COMPRESSION PROJECT

MAY 21, 2014

PRE-COMMISSIONING PROCEDURE

REV.1

WESTERN DESERT EGYPT

Make complete P&ID check on the total system to ensure that the installation is correct as per above mentioned P&ID. C. CHECK FORMS PIPING

X.80.U.022

PI 03 A/04 A

CLOSED DRAIN COLLECTION A. GENERAL Refer to Layout イイ イイ

3538-200-KKD-12311, SH1 REV.04 3538-200-KKD-12311, SH2 REV.04 The pre-commissioning shall be performed including the following:

B. P&ID’S MECHANICAL CHECK Make complete P&ID check on the total system to ensure that the installation is correct as per above mentioned P&ID. C. CHECK FORMS PIPING

10000-Z-000-GE1-TMP-0004

(08/13)

X.80.U.023

PI 03 A/04 A

CLOSED DRAIN DRUM A. GENERAL Refer to marked P&ID’s イイ 3538-200-KKD-12311, SH2 Rev.4 The pre-commissioning shall be performed including the following: B. P&ID’S MECHANICAL CHECK Make complete P&ID’s check on the total system to ensure that the installation is correct as per above mentioned P&ID’s.

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PRESSURE

KPC WESTERN DESERT EGYPT

INSTRUMENTS 80-PIT80-PIT80-PG-057

LEVEL

80-LIT-011A/B 80-LIT-012 80-LG-013

PRESSURE REGULATOR VALVE

80-PCV-094

EQUIPMENT CLOSED DRAIN DRUM QA-V-8008 C. CHECK FORMS PIPING INSTRUMENTS INSTRUMENT CABLES VESSEL X.80.U.024

PI 03 A/04 A IC-03 A/ 05 A/ 09 A IC-23 A PV-06 A

CLOSED DRAIN DRUM PUMPS

10000-Z-000-GE1-TMP-0004

(08/13)

A. GENERAL Refer to marked P&ID’s イイ 3538-200-KKD-12311, SH2 Rev.04 イイ 3538-200-KKD-12212, Rev.04 The pre-commissioning shall be performed including the following: B. P&ID’S MECHANICAL CHECK Make complete P&ID’s check on the total system to ensure that the installation is correct as per above mentioned P&ID’s.

PAGE 12172 OF 146145

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PRESSURE

KPC WESTERN DESERT EGYPT

INSTRUMENTS 80-PIT-063 80-PG-058A 80-PG-058B

EQUIPMENT CLOSED DRAIN DRUM QA-P-8006 A/B PUMP C. CHECK FORMS PIPING INSTRUMENTS INSTRUMENT CABLES PUMP X.80.U.025

PI 03 A/04 A IC-03 A/ 05 A/ 09 A IC-23 A ME-01 A

CLOSED DRAIN TRANSFER PUMPS A. GENERAL Refer to marked P&ID’s イイ 3538-200-KKD-12311, SH2 Rev.04 イイ 3538-200-KKD-12212, Rev.04 The pre-commissioning shall be performed including the following: B. P&ID’S MECHANICAL CHECK

10000-Z-000-GE1-TMP-0004

(08/13)

Make complete P&ID’s check on the total system to ensure that the installation is correct as per above mentioned P&ID’s.

PRESSURE

INSTRUMENTS 80-PDIT-065A 80-PDIT-065B 80-PIT-066A 80-PIT-066B 80-PIT-068A 80-PIT-068B

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80-PIT-929A 80-PIT-929B 80-PG-067A 80-PG-067B FLOW

80-FIT-020A 80-FIT-020B 80-FIT-029A 80-FIT-029B 80-FIT-010

ON OFF VALVES

80-XV-031A 80-XV-031B

SHUTDOWN VALVE

80-ESDV-008

SAFETY VALVES

80-PSV-930A 80-PSV-930B

EQUIPMENT CLOSED DRAIN DRUM QA-9-8007 A/B PUMP C. CHECK FORMS

10000-Z-000-GE1-TMP-0004

(08/13)

PIPING INSTRUMENTS INSTRUMENT CABLES PUMPS X.80.U.026

PI 03 A/04 A IC-03 A/ 05 A/ 09 A IC-23 A ME-01 A

NEW EMERGYNCY DEISEL GENERATOR A. GENERAL Refer to marked P&ID’s イイ 3538-200-KKD-12314, Rev.03

KPC WESTERN DESERT EGYPT

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KPC WESTERN DESERT EGYPT

The pre-commissioning shall be performed including the following: B. P&ID’S MECHANICAL CHECK Make complete P&ID’s check on the total system to ensure that the installation is correct as per above mentioned P&ID’s. EQUIPMENT EMERGYNCY DEISEL QA-G-8002 GENERATOR For Emergency Diesel Generator (QA-G-8002) package pre-commissioning procedure and drawings, please refer to supplier final data book X.80.U.027

POTABLE WATER AND DISTRIBUTION SYSTEM A. GENERAL Refer to marked P&ID’s イイ 3538-200-KKD-12315, Rev.03 イイ 3538-200-KKD-12316, Rev.04 The pre-commissioning shall be performed including the following: B. P&ID’S MECHANICAL CHECK Make complete P&ID’s check on the total system to ensure that the installation is correct as per above mentioned P&ID’s.

10000-Z-000-GE1-TMP-0004

(08/13)

PRESSURE

INSTRUMENTS 80-PS-001 80-PSLL-001 80-PSHH-001 80-PI 80-PDG-019 80-PDG-020 80-PG-012A 80-PG-012B 80-PG-012C 80-PG-012D

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KPC

QASR COMPRESSION PROJECT PRE-COMMISSIONING PROCEDURE

LEVEL

80-LSH-001 80-LSL-001 80-LSH-002 80-LSL-002

ANALYZER

80-AI-001

WESTERN DESERT

EQUIPMENT POTABLE WATER UNLOADING PUMPS POTABLE WATER FEED PUMPS POTABLE WATER TANKS POTABLE WATER FILTERS POTABLE WATER PRESSURE VESSEL

QA-P-8008 A/B QA-P-8009 A/B QA-T-8001 A/B QA-S-8002 A/B QA-V-8013

C. CHECK FORMS PIPING INSTRUMENTS INSTRUMENT CABLES CENTRIFUGAL PUMPS TANK

10000-Z-000-GE1-TMP-0004

(08/13)

FILTER X.80.U.028

PI 03 A/04 A IC-02 A/05 A/06 A/09 A/18 A IC-23 A ME-01 A PV-04 A PV 01-A

POTABLE WATER SODIUM HYPOCHLORITE INJECTION PACKAGE A. GENERAL Refer to marked P&ID’s イイ 3538-200-KKD-12315, Rev.03 The pre-commissioning shall be performed including the following: B. P&ID’S MECHANICAL CHECK

EGYPT

PAGE 12572 OF 146145

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KPC

QASR COMPRESSION PROJECT PRE-COMMISSIONING PROCEDURE

WESTERN DESERT EGYPT

Make complete P&ID’s check on the total system to ensure that the installation is correct as per above mentioned P&ID’s. EQUIPMENT SODIUM HYPOCHLORITE INJECTION PACKAGE

QA-A-8006

For Sodium Hypochlorite Injection (QA-A-8006) package pre-commissioning procedure and drawings, please refer to supplier final data book X.80.U.029

SANITARY SEWAGE LIFTING PUMP AND COLLECTION SUMP A. GENERAL Refer to marked P&ID’s イイ 3538-200-KKD-12317, Rev.04 The pre-commissioning shall be performed including the following: B. P&ID’S MECHANICAL CHECK Make complete P&ID’s check on the total system to ensure that the installation is correct as per above mentioned P&ID’s.

PRESSURE

INSTRUMENTS 80-PG-017 80-PG-018

10000-Z-000-GE1-TMP-0004

(08/13)

LEVEL

80-LIT-007 80-LIT-018 EQUIPMENT

SANITRAY SEWAGE LIFTING PUMP SANITRAY SEWAGE COLLECTION SUMP C. CHECK FORMS

QA-P-8010 A/B QA-P-8009 A/B

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PIPING

WESTERN DESERT EGYPT

PI 03 A/04 A IC-02 A/05 A/06 A/09 A/18 A

INSTRUMENTS INSTRUMENT CABLES PUMP X.80.U.030

KPC

IC-23 A ME-01 A

SANITARY SEWAGE TREATMENT PACKAGE A. GENERAL Refer to marked P&ID’s イイ 3538-200-KKD-12317, Rev.04 イイ 3538-200-KKD-12318, Rev.04 The pre-commissioning shall be performed including the following: B. P&ID’S MECHANICAL CHECK Make complete P&ID’s check on the total system to ensure that the installation is correct as per above mentioned P&ID’s. EQUIPMENT SANITARY SEWAGE TREATMENT PACKAGE

QA-A-8007

For sanitary sewage treatment (QA-A-8007) package pre-commissioning procedure and drawings, please refer to supplier final data book X.80.U.031

TREATED SANITARY WATER

10000-Z-000-GE1-TMP-0004

(08/13)

A. GENERAL Refer to marked P&ID’s イイ 3538-200-KKD-12318, Rev.04 The pre-commissioning shall be performed including the following: B. P&ID’S MECHANICAL CHECK Make complete P&ID’s check on the total system to ensure that the installation is correct as per above mentioned P&ID’s.

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QASR COMPRESSION PROJECT PRE-COMMISSIONING PROCEDURE

PRESSURE

WESTERN DESERT

INSTRUMENTS 80-PG-015 80-PG-016

LEVEL

80-LIT-013 80-LIT-019 EQUIPMENT

TREATED SANITRAY WATER PUMP TREATED SANITRAY WATER SUMP SLUDGE DRYING PIT

QA-P-8011 A/B QA-S-8011 A/B QA-S-8011

C. CHECK FORMS PIPING

PI 03 A/04 A IC-02 A/05 A/06 A/09 A/18 A

INSTRUMENTS INSTRUMENT CABLES PUMP X.80.U.032

IC-23 A ME-01 A

FIREWATER SODIUM HYPOCHLORITE INJECTION PACKAGE A. GENERAL

10000-Z-000-GE1-TMP-0004

(08/13)

Refer to marked P&ID’s イイ 3538-200-KKD-12320, Rev.02 The pre-commissioning shall be performed including the following: B. P&ID’S MECHANICAL CHECK

EQUIPMENT SODIUM HYPOCHLORITE INJECTION PACKAGE

QA-A-8008

EGYPT

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KPC WESTERN DESERT EGYPT

For Sodium Hypochlorite Injection (QA-A-8008) package pre-commissioning procedure and drawings, please refer to supplier final data book X.80.U.033

FIREWATER STORAGE TANK A. GENERAL Refer to marked P&ID’s イイ 3538-200-KKD-12320, Rev.02 イイ 3538-200-KKD-12321, Rev.02 The pre-commissioning shall be performed including the following:

B. P&ID’S MECHANICAL CHECK Make complete P&ID’s check on the total system to ensure that the installation is correct as per above mentioned P&ID’s.

10000-Z-000-GE1-TMP-0004

(08/13)

LEVEL

INSTRUMENTS 80-LIT-010 80-LG-030

PRESSURE

80-PG-010

CONTROL VALVE

80-LV-010

EQUIPMENT FIRE WATER STORAGE QA-T-8003 TANK C. CHECK FORMS PIPING INSTRUMENTS INSTRUMENT CABLES

PI 03 A/04 A IC-02 A/05 A/ 09 A IC-23 A

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TANKS X.80.U.034

KPC WESTERN DESERT EGYPT

PV-04 A

FIREWATER JOCKRY PUMPS A. GENERAL Refer to marked P&ID’s イイ 3538-200-KKD-12320, Rev.02 The pre-commissioning shall be performed including the following: B. P&ID’S MECHANICAL CHECK Make complete P&ID’s check on the total system to ensure that the installation is correct as per above mentioned P&ID’s.

PRESSURE

INSTRUMENTS 80-PG-016A 80-PG-016B 80-PG-017A 80-PG-017B 80-PSHL-001A 80-PSHL-001B 80-PIT-010 80-PG-012 80-PCV-095

SAFETY VALVE

80-CRV-001A 80-CRV-001B

10000-Z-000-GE1-TMP-0004

(08/13)

PRESSURE REGULATOR VALVE

EQUIPMENT FIREWATER JOCKEY PUMPS

QA-P-8012 A/B

C. CHECK FORMS PIPING

PI 03 A/04 A

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INSTRUMENTS INSTRUMENT CABLES PUMPS X.80.U.035

KPC WESTERN DESERT EGYPT

IC-02 A/05 A/ 09 A IC-23 A ME-07 A

FIREWATER DEISEL TANKS AND PUMPS A. GENERAL Refer to marked P&ID’s イイ 3538-200-KKD-12320, Rev.02 イイ 3538-200-KKD-12321, Rev.02 The pre-commissioning shall be performed including the following:

B. P&ID’S MECHANICAL CHECK Make complete P&ID’s check on the total system to ensure that the installation is correct as per above mentioned P&ID’s.

10000-Z-000-GE1-TMP-0004

(08/13)

PRESSURE

INSTRUMENTS 80-PG-013A 80-PG-013B 80-PG-014A 80-PG-014B 80-PG-015 80-PSL-002A 80-PSL-002B

TEMPERATURE

80-TG-039 80-TG-040

LEVEL

80-LT-100A 80-LT-100B 80-LSHL-001A 80-LSHL-001B

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KPC WESTERN DESERT EGYPT

80-LG-100A 80-LG-100B FLOW

80-FG-001A 80-FG-001B 80-FG-002 80-FI-049 80-FI-050

SAFETY VALVE

80-RV-001A 80-RV-001B EQUIPMENT

FIREWATER DEISEL PUMPS DEISEL FUEL DAY TANKS

QA-P-8013 A/B QA-T-8005 A/B

C. CHECK FORMS

10000-Z-000-GE1-TMP-0004

(08/13)

X.80.U.036

PIPING INSTRUMENTS INSTRUMENT CABLES PUMPS

PI 03 A/04 A IC-02 A/05 A/ 09 A

TANKS

PV-04 A

IC-23 A ME-05 A

FIREWATER NETWORK & EQUIBMENT A. GENERAL Refer to marked P&ID’s イイ 3538-200-KKD-12322, Rev.01 The pre-commissioning shall be performed including the following: B. P&ID’S MECHANICAL CHECK Make complete P&ID’s check on the total system to ensure that the installation is correct as per above mentioned P&ID’s.

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KPC WESTERN DESERT EGYPT

C. CHECK FORMS PIPING INSTRUMENTS INSTRUMENT CABLES FIRE WATER HYDRANT HOSE HOUSE WATER MONITOR X.80.U.037

PI 03 A/04 A IC-03 A/05 A09 A IC-23 A LP-01 A LP-02 A LP-03 A

PHASE I CLOSED DRAIN DRUM PUMP A. GENERAL Refer to marked P&ID’s イイ 3538-200-KKD-12372, Rev.04 The pre-commissioning shall be performed including the following: B. P&ID’S MECHANICAL CHECK Make complete P&ID’s check on the total system to ensure that the installation is correct as per above mentioned P&ID’s.

PRESSURE

INSTRUMENTS 80-PG-097

(08/13)

EQUIPMENT CLOSED DRAIN DRUM QA-P-3016 PUMP

10000-Z-000-GE1-TMP-0004

C. CHECK FORMS PIPING INSTRUMENTS INSTRUMENT CABLES PUMPS X.80.U.038

PI 03 A/04 A IC-02 A/05 A/ 09 A IC-23 A ME-01 A

PHASE II CLOSED DRAIN DRUM PUMP

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KPC WESTERN DESERT EGYPT

A. GENERAL Refer to marked P&ID’s イイ 3538-200-KKD-12373, Rev.04 The pre-commissioning shall be performed including the following: B. P&ID’S MECHANICAL CHECK Make complete P&ID’s check on the total system to ensure that the installation is correct as per above mentioned P&ID’s.

PRESSURE

INSTRUMENTS 80-PG-098

EQUIPMENT CLOSED DRAIN DRUM QA-P-4016 PUMP C. CHECK FORMS PIPING INSTRUMENTS INSTRUMENT CABLES PUMPS X.80.U.039

PI 03 A/04 A IC-02 A/05 A/ 09 A IC-23 A ME-01 A

HVAC SYSTEM

10000-Z-000-GE1-TMP-0004

(08/13)

A. Check Forms PIPING INSTRUMENTS INSTRUMENT CABLES AIR HANDLING UNIT CONDENSING UNIT VENTILATION FANS PACKAGED WATER COOLED CHILLERS

PI 03 A/04 A IC-02 A/05 A/06 A/09 A IC-23 A HV-01 A HV-02 A HV-05 A HV-06 A

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PUMPS FOR HVAC PIPING SYSTEM FOR HVAC EXPANSION AND COMPRESSION TANKS DAMPERS DUCTWORKS AIR OUTLETS FAN COIL UNITS

X.80.U.040

HV-09 A HV-10 A HV-11 A HV-12 A HV-13 A HV-14 A HV-16 A

GASEOUS EXTINGUISHING SYSTEM A. Check Forms GASEOUS EXTINGUISHING SYSTEM

X.80.U.041

LP-05-A

CATHODIC PROTECTION SYSTEM A. Check Forms

CATHODIC PROTECTION

10000-Z-000-GE1-TMP-0004

(08/13)

X-80.U.042

CP-01 A

Power Transformer A. Check Forms

POWER TRANSFORMERS

X-80.U.043

EL-02 A

0.4 KV L.V SWG & Motor Control Center A. Check Forms

KPC WESTERN DESERT EGYPT

PAGE 13572 OF 146145

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LV SWITCHGEAR AND MOTOR CONTROL CENTER X-80.U.044

EL-04 A

Neutral Grounding Resistor A. Check Forms

Neutral Grounding Resistor X-80.U.045

EL-09 A

Small Power Distribution Panel A. Check Forms

Small Power Distribution Panel

X-80.U.046

EL-13 A

LTG And Small Power System A. Check Forms

LIGHTING AND SMALL POWER MATERIAL X-80.U.047

EL-23 A

Raceways And Supports

10000-Z-000-GE1-TMP-0004

(08/13)

A. Check Forms

RACEWAYS AND SUPPORTS X-80.U.48

EL-27 A

Grounding A. Check Forms

Grounding X-80.U.049

Battery And Battery Charger Assemblies

EL-33 A

KPC WESTERN DESERT EGYPT

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A. Check Forms

BATTERY & CHARGER ASSEMBLIES X-80.U.050

EL-08A

Uninterruptible Power Supply UPS System A. Check Forms

AC UNINTERRUPTABLE POWER SUPPLY X-80.U.051

EL-12A

Lightening System A. Check Forms

LIGHTNING PROTECTION SYSTEM

X-80.U.052

EL-37A

MV Switchgear and Motor Control Gear A. Check Forms

MV SWITCHGEAR AND MOTOR CONTROL GEAR X-80.U.053

EL-03A

LV Bus Bar Trunking

10000-Z-000-GE1-TMP-0004

(08/13)

A. Check Forms

BUS BAR TRUNKING SYSTEM X-80.U.054

EL-07A

MV Bus Bar Trunking A. Check Forms

BUS BAR TRUNKING SYSTEM

EL-07A

KPC WESTERN DESERT EGYPT

PAGE 13772 OF 146145

3538-200-10-RT045 MAY 21, 2014 REV.1

X-80.U.055

QASR COMPRESSION PROJECT PRE-COMMISSIONING PROCEDURE

Power factor Equipment A. Check Forms

POWER FACTOR IMPROVEMENT EQUIPMENT X-80.U.056

EL-21A

Variable speed drive A. Check Forms

VARIABLE SPEED DRIVE

X-80.U.057

EL-19 A

Supervisory Digital Control System (SDCS) A. Check Forms SUPERVISORY CONTROL AND DATA ACQUISITION SYSTEM

X-80.U.058

11 kV High Voltage Switchgear A. Check Forms

(08/13) 10000-Z-000-GE1-TMP-0004

EL-26 A

MV SWITCHGEAR AND MOTOR CONTROL GEAR X-80.U.059

ESD SYSTEM A. Check Forms

ESD Panel_Cabinet_Console

IC-11 A

EL-03A

KPC WESTERN DESERT EGYPT

PAGE 13872 OF 146145

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Junction Box Instrument Cables above Ground X-80.U.060

IC-04 A IC-23 A

DCS SYSTEM AND MAIN CABLES B. Check Forms

DCS Panel_Cabinet_Console Junction Box Instrument Cables above Ground X-80.U.061

IC-10 A IC-04 A IC-23 A

VIBRATION MONITORING SYSTEM (VMS) A. Check Forms VMS PANEL _CABINET_CONSOLE

X.80.U.062

IC-15 A

F&G SYSTEM & MAIN CABLES A. Check Forms

10000-Z-000-GE1-TMP-0004

(08/13)

FIRE AND GAS SYSTEM FIRE AND GAS CABLE FIRE AND GAS JUNCTION BOX DETECTOR CONDUIT

X.80.U.063

PAGE / PARTY SYSTEM A. Check Forms

LP-10A LP-11A LP-12A LP-13A LP-14A

KPC WESTERN DESERT EGYPT

PAGE 13972 OF 146145

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PRE-COMMISSIONING PROCEDURE

PUBLIC ADDRESS& GENERAL ALARM TELECOMMUNICATION CABLES TELECOMMUNICATION CABLE TRAYS DATA COMMUNICATION SYSTEM

X.80.U.064

WESTERN DESERT

TE-02 A TE-07 A TE-08 A TE-09 A

PRIVET AUTOMATIC BRANCH EXCHANGE SYSTEM (PABX) A. Check Forms

(08/13)

PRIVET AUTOMATIC BRANCH EXCHANGE SYSTEM (PABX) TELECOMMUNICATION CABLES TELECOMMUNICATION CABLE TRAYS DATA COMMUNICATION SYSTEM

10000-Z-000-GE1-TMP-0004

KPC

QASR COMPRESSION PROJECT

15.0 ATTACHMENTS

TE-01 A TE-07 A TE-08 A TE-09 A

EGYPT

PAGE 14072 OF 146145

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ATTACHMENT (1)

10000-Z-000-GE1-TMP-0004

(08/13)

Marked Up P&ID’s

KPC WESTERN DESERT EGYPT

PAGE 14172 OF 146145

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ATTACHMENT (2)

10000-Z-000-GE1-TMP-0004

(08/13)

Pre-Commissioning Check Forms

KPC WESTERN DESERT EGYPT

PAGE 14272 OF 146145

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QASR COMPRESSION PROJECT PRE-COMMISSIONING PROCEDURE

ATTACHMENT (3)

10000-Z-000-GE1-TMP-0004

(08/13)

Punch List Form

KPC WESTERN DESERT EGYPT

PAGE 14372 OF 146145

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QASR COMPRESSION PROJECT PRE-COMMISSIONING PROCEDURE

ATTACHMENT (4)

10000-Z-000-GE1-TMP-0004

(08/13)

Mechanical Completion Certificate

KPC WESTERN DESERT EGYPT

PAGE 14472 OF 146145

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QASR COMPRESSION PROJECT PRE-COMMISSIONING PROCEDURE

ATTACHMENT 5

10000-Z-000-GE1-TMP-0004

(08/13)

CALIBRATION CERTIFICATE

KPC WESTERN DESERT EGYPT

PAGE 14572 OF 146145

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QASR COMPRESSION PROJECT PRE-COMMISSIONING PROCEDURE

ATTACHMENT 6

10000-Z-000-GE1-TMP-0004

(08/13)

LOOP CHECK SHEET

KPC WESTERN DESERT EGYPT

PAGE 14672 OF 146145

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QASR COMPRESSION PROJECT PRE-COMMISSIONING PROCEDURE

ATTACHMENT 7

10000-Z-000-GE1-TMP-0004

(08/13)

TUBING TEST CERTIFICATE

KPC WESTERN DESERT EGYPT