2APP Overview Presentation v2015 06 12 Axs

PRESSURE PRODUCTS OVERVIEW PRESENTATION FEATURING: 

BLOWOUT PREVENTERS (X-TREME & V-SHEAR)



VALVES, MANIFOLDS, CONNECTORS



MPD-READY PACKAGES



TYPE ‘80TM BOP CONTROLS



 AFTERMARKET  AFTERMAR KET SERVICES SERVICES

OVERVIEW

OVERVIEW

Corporate Footprint

AXON maintains 34 global facilities across 8 countries

PACKAGE SOLUTIONS FOR SURFACE & SUBSEA NEEDS

Pressure Products ▪ Downhole Products Well Intervention Products ▪ Drilling Products

Manufacturing / Facilities

We have 10+ global facilities that are specific to Pressure Products REGIONS 









USA (Texas, Louisiana, Oklahoma) Canada  (Nisku) France  (Noyelles-sous-Lens) United Arab Emirates (Dubai) Singapore

ADVANTAGES 





Automated welding In-house testing facilities Parts-specific warehouses for aftermarket support

Quality Assurance

PRESSURE PRODUCTS

DRILLING PRODUCTS

Washington Rd. Facility (Houston)  API 6A-0622  API 16A-0145  API 16C-0045  API ISO 9001:2008 ISO-2358  API Spec Q1 Q1-2262

Jackrabbit Rd. Facility (Houston)  API 8C-0196  API ISO 9001:2008 ISO-2359  API Spec Q1 Q1-2263

  

  

 

WELL INTERVENTION PRODUCTS N. Houston Rosslyn Facility (Houston)  API 6A-1470  API 16A-0358  API 16C-0244  API ISO 9001:2008 ISO-1828  API Spec Q1 Q1-1680 

UK Facility (Arbroath) LRQ ISO 9001:2008 LRQ 0963651 

   

RIG CONCEPT & DESIGN Electrical Products CompEx NEC 505 

Jackrabbit Rd. Facility (Houston)  API 16D-0007  API ISO 9001:2008 ISO-2359  API Spec Q1 Q1-2263   

Houma Facility (Houma)  API 6A-1359  API 16A-0314  API 16C-0208  API ISO 9001:2008 ISO-1685  API Spec Q1 Q1-1524    

Third party inspection and qualification available.



France Facility (Noyelles-Sous-Lens)  Apave ISO 9001:2008 SM/13-047  API 6A-0208  



Product Development

Commitment to technology-focused product expansion We continually evolve for customers by Reviewing, Reacting, Rethinking & Redesigning PRODUCT DEVELOPMENT Sampling of our pressure products currently under development: 









4

R

18” 15M Type 62 BOP 13” Type 50 VBR Packers 4” 10M Type 52 Packing Element 21 ¼” 2M Type 52 Packing Element 20k Type 41 Gate Valve

In addition to innovations based on industry demands, AXON also works with customers to design and develop customized solutions. In 2013, our Gateshead R&D facility was established to streamline product development throughout AXON

Product Testing

We conduct stringent testing to deliver industry-leading performance, even in the harshest drilling environments AXON TYPE 41 GATE VALVE API 6A PR-2 Annex F Design Validation 

Bore sizes from 1.81” to 4.06”



Pressure ratings 15,000 PSI & below



200+ cycles at differential pressure









IN-HOUSE CAPABILITIES AXON’S R&D FACILITY FOR API 6A PR-2 ANNEX F DESIGN VALIDATION

Valves tested from -20ºF to 350ºF (P – X temperature class)  Actuators tested from -20ºF to 250ºF Manual and double acting hydraulic actuation  Addition of 3rd party witness present throughout design validation

FEATURED EQUIPMENT

Product Line Summary PRESSURE PRODUCTS OFFERINGS Pressure Control      

 Annular BOPs Ram BOPs Coiled Tubing BOPs Diverters Connectors Elastomer Products

Wellhead & Well Test       

Flow Control    

Valves Chokes Manifolds Frac trees

Valves  Actuators Chokes X-mas Trees Welltest Manifolds Flowheads SSVs

Aftermarket Support     

Repair Remanufacture Recertification Field Services Parts

From system designs to technical support, our pressure products group offers a wide variety of surface and subsea solutions

Valves, Chokes, Actuators

Our comprehensive line of flow control valves, chokes, actuators & fittings, coupled with expert engineering, result in superior designs, quality & scheduling for your complex manifold systems. 

Valves Type 20 Check Valve Type 21 Check Valve Checkmaster ™ Check Valve Type 23 Lift Check Valve Type 41 Gate Valve Type 43 Gate Valve Type 44 Full Bore Gate Valve Type 46 Mud Service Gate Valve Type 47 Gate Valve Type G Gate Valve Plugmaster ™ Plug Valve







         

Actuators Type PY Actuator Type HC/HA Actuator 



Chokes Type 30 Choke Type 31 Drilling Choke Type 32 Drilling Choke Chokemaster ™ Drilling Choke Type P1/P2 Adjustable/Positive Choke Type PA/PB Cage Choke Type P7 Inline Choke       

Chokemaster ™

AXON’s Chokemaster ™ Drilling Choke is available in manual, hydraulic and electric servo motor actuation options MODULAR DESIGN 



 Allows for customization to specific rig requirements, as well as easy adaptation when these requirements evolve Complete spares can be maintained interoperability within the equipment fleet

SUPERIOR SERVICE LIFE 



Gate and seat assemblies are reversible for two complete seal and wear areas Improved bonnet design allows for increased wear life

Type 41 Gate Valve

Our Type 41 utilizes bi-directional sealing and a non-rising stem, making it ideal for drilling manifold and production operations FEATURES / BENEFITS 





Precise manufacturing controls are employed to achieve reliability and performance  Available for operating pressures up to 20,000 PSI, which meets all API 6A PSL levels. Can be equipped with hydraulic actuators for manifold or subsea service

Type 43 Gate Valve

Designed especially for harsh environments, our compact frac valves are lower in weight than similar valves in the market FEATURES / BENEFITS 

Bore sizes: 4-1/16", 5-1/8", and 7-1/16"



Pressure ratings up to 20,000 psi



Solid one-piece gate construction



Metal-to-metal seal surfaces



Forged body construction



Cobalt alloy seat rings

Blowout Preventers

AXON BOPs are interchangeable with other common OEM brands to allow for easy retrofitting into our customer’s existing fleets 

Ram BOPs Type 50 Ram BOP Type 53 Ram BOP Type 58 CT / Workover BOP Type 59 CT / Workover BOP Type 62 Ram BOP     



Annular BOPs Type 51 Annular BOP Type 52 Annular BOP Type 55 Annular BOP   



Subsea Connectors Type 90 Subsea Wellhead Connector Type 91 Subsea Collet Connector Diverters Transportation & Test Auxiliary Equipment  

 

BOP STACK DURING PRESSURE ON-SITE FACILITY TESTING

Type 52 Annular BOP

All components in our Type 52 annular BOP are designed and built for ease of maintenance and ultimate reliability FEATURES / BENEFITS 









Standard operating pressure of 1500 psi (10,34 Mpa) Forged materials rated for H2S service Designed and manufactured to ISO 13533 and API specification 16A  Available in all standard bore and pressure ratings Special rubber materials available for non-standard environments

Type 55 Annular BOP

The AXON Type 55 Annular Blowout Preventers are available with 20-3/4” 3,000 or 21-1/4” 2,000 flanged bottom connections FEATURES / BENEFITS 







Steel inserts prevent extrusion of the rubber and feed inward to close on any pipe or tubular in the well bore Special rubber materials available for non-standard environments Standard operation pressure of 1500 psi (10,34 Mpa) Forged materials rated for H2S service

Type 51 Annular BOP

AXON’s Type 51 annular BOP is designed for safe well pressure control during drilling and workover operations FEATURES / BENEFITS 









Standard operating pressure of 1500 psi (10,34 Mpa) Forged materials rated for H2S service Designed and manufactured to ISO 13533 and API specification 16A  Available in all standard bore and pressure ratings Special rubber materials available for non-standard environments

Type 58 CT / Workover BOP

AXON’s Type 58 and Type 59 coiled tubing / workover BOPs are engineered with ease of maintenance and serviceability in mind

Type 50 Ram BOP

The AXON Type 50 Ram BOP features a simple, compact design that delivers fast & reliable closure of the well bore Designed and manufactured to API-16A Can be fitted with large bore shear bonnets & tandem boosters Mechanical locks standard 

Hydraulically actuated locks also available

One-piece ram assembly provides pressure-energized seal with maximum contact area to drill pipe, casing, or tubing 

Result: Lower rubber pressure to the pipe & increased seal life

Type 53 Ram BOP

AXON’s Type 53 Ram BOP is designed for safe well pressure control during surface drilling and workover operations FEATURES / BENEFITS 









Designed and manufactured to ISO 13533 and API Specification 16A Shorter in height and reduced weight when compared to other BOPs

5000 psi (34.47 Mpa) maximum working pressure Standard operation pressure of 1500 psi (10,34 Mpa) Large assortment of Ram sizes and types available

X-Treme BOP Design

INTRODUCING AXON’S NEW * *patent pending









REDUCED WEIGHT / HEIGHT: Engineered with innovative pattern that substantially reduces weight and height IMPROVED OPERATION: Cutting-edge design also improves body stress to achieve longer service life VERSATILE: Configurable to virtually any BOP type and size HIGHLY COMPACT: Especially useful in coiled tubing and other operations with space restrictions (reduction approx. 25% - see following slide for details)

X-Treme BOP Design

25% *

HEIGHT & WEIGHT

REDUCTION * Results are typical but may vary according to BOP size. Comparison using AXON’s Type 50 11-5M Quad BOP with 3 standard operators & upper shear with booster.

Left: Current Design 24,893 lbs

Right: Concept Design 22,902 lbs

The Next Level of X-TREME Technology AXON Type 50 Quad BOP Comparison

V-Shear Advantages

Our versatile, pipe-centering V-Shear * meets industry demands for shear rams with enhanced performance and reliability 

IMPROVED CENTERING: Design allows pipe to be pulled closer to the center



HIGHLY VERSATILE: Capable of shearing wide range of pipe sizes & diameters



PREMIUM SEALING: Utilizes innovative lateral seal design



SUPERIOR EFFICIENCY: Higher pipe stress concentration for quicker shearing *patent pending

LATERAL SEAL

Features HIGHER shear force and LOWER operator pressure

BOP Packing Elements ANNULAR PACKING ELEMENTS

AXON OEM packing elements exceeded API 16A fatigue test standards by 160% and stripped over 13,500 tool joints 

Compatible with AXON and most major annular BOPs



Molded from proprietary synthetic rubber formulation



Geometrically designed for advanced fatigue & stripping performance



Complete pre-production material & process validation



Extensive fluid immersion & temperature testing on each formula



Seal of Authenticity & test results included in documentation package

Additional AXON Elastomer Products: Fixed Bore Pipe Rams Top Seals Shear Rams Variable Bore Rams Seal Kits Connector Hydrate Seal Gate Valve Stem Packing Seals   

   

Subsea Connectors TYPE 90 WELLHEAD CONNECTOR

Features superior interchangeability of components between connectors that are different sizes 





Reliable and field proven with pressure-tight seal Includes secondary hydraulic system as back-up for actuating locking mechanism VX Seal Ring easily replaced

TYPE 91 COLLECT CONNECTOR

Delivers robust connection to withstand high bending stresses & separation forces   

Hydraulically actuated Utilize an AX type gasket Strong, metal-to-metal seal

Managed Pressure Drilling

MPD-READY EQUIPMENT 

Pressure Control Expertise



Integrated Controls –

MPD-READY PACKAGE BENEFITS 

MUX / Hydraulic 

RCD Solution (customer-supplied)



RGH Solution



Rig Integration



 Aftermarket Services





FULLY CUSTOMIZED: Designed to fully align with customer’s specific operational goals & safety requirements ELIMINATES RETROFITTING: System is modularized & simplified; also allows for faster and easier maintenance AFTERMARKET SERVICES: 24/7 onsite and technical services available, adding to AXON’s extensive global repair and service center network

AXON MPD CHOKE & KILL MANIFOLD

AXON DOUBLE ANNULAR RISER GAS HANDLER

OUR MPD-READY PACKAGES MAXIMIZE CONTROL OF YOUR WELLBORE’S PRESSURE PROFILE

BOP CONTROLS

TYPE ‘80

TM

 BOP Controls

Our TYPE ‘80™ BOP Controls are the legacy of Paul Koomey’s industry-leading surface and subsea drilling innovations PRODUCT LINE SUMMARY CLOSING UNITS for Land and Shallow Water PILOTED HYDRAULIC SYSTEMS for Mid-depth Water MULTIPLEX SYSTEMS for Deep and Ultra-deep Water

Full range of auxiliary equipment, including proprietary SPM valves, TR™ Regulators and packer seals, add to the overall reliability of our field-proven BOP control systems.

Surface / Shallow Water FEATURED CLOSING UNITS

AXON’s surface closing units feature a modular design with standardized components, dimensions and weights Based on customer requirements, our closing units are available with the following interface options: 

Pneumatic



Electric Pneumatic



Pneumatic Hydraulic

Mid-Depth Water

PILOTED HYDRAULIC SYSTEMS 

 AXON Piloted Pods 

Hose Down Riser



Hose Down Wireline



Hydraulic Power Units



Fluid Mixing Systems



Hydraulic Control Manifolds



Remote Control Panels



Deadman Autoshears



Reels



Diverter Control Panels



Surface Accumulator Racks



Stack-Mounted Accumulators

Deep / Ultra-Deep Water MULTIPLEX CONTROL SYSTEMS 



Multiplex Control PODs

 Acoustic Control PODs



Central Control Units



Power Distribution Panels



Uninterruptable Power Supplies



Remote Control Panels



 Accumulator Racks



Reels



Umbilicals



Deadman Autoshear



Charge & Dump Assemblies



Fail-Safe Assist Assemblies

AFTERMARKET

Aftermarket Services

At AXON, Aftermarket is not an AfterthoughtTM Repair, Remanufacture, Recertification, Commissioning, Field Services & Parts ADVANTAGES 





Global repair and service center network Highly trained technicians that can repair all AXON OEM and most leading manufacturers’ equipment Weekly customer asset reporting

AVAILABLE SERVICES 

Field service technicians and engineers



Replacement parts with local distribution



Repair / remanufacture / recertification



Product-specific commissioning



Reconditioned equipment purchase and equipment trade-ins

24/7 ON-SITE SERVICE

Authorized Repair Facilities

We have 8 authorized repair facilities for pressure products

All AXON authorized repair facilities are API-certified

Aftermarket Services

RAM AND ANNULAR

BLOWOUT PREVENTER

MANIFOLDS, CHOKES & VALVES:

BLOWOUT PREVENTERS

DRILLING CONTROL SYSTEMS

DRILLING & WELL SERVICING







 All AXON Type BOPs CIW Type U Ram BOPs GE/Hydril Type GK-GL-MSP  Annular BOPs



 All AXON TYPE 80™ Systems CAD Oilfield



Consolidate Pressure Control



CIW Model FC/F/FLS



Koomey, Inc.



Stewart & Stevenson Model QS



GE/Hydril Type V-X Ram BOPs



Shaffer



Shaffer Spherical Annular BOPs



Stewart & Stevenson



NOV/T3 Energy Services Oilco



Valvcon

Shaffer Type SL/LWS/LWP Sentinel Ram BOPs

 All AXON OEM Valves and OEM Manifolds









NOV/T3 Energy Service FC and HPT



NOV/T3 Energy Services Oilco



Valvcon Model VFC

AXON delivers the aftermarket service level you expect, regardless your equipment is AXON OEM or another major brand

Aftermarket Services REPLACEMENT PARTS 

FULL LINE of aftermarket replacement parts



OEM PARTS for your specific needs



OEM QUALITY MANAGEMENT SYSTEM to ensure continued operation success



INVENTORY ON-HAND to support operations, minimizing down time

AXON LOCAL SERVICE CENTERS STOCK REPLACEMENT PARTS BASED ON THE ANTICIPATED REQUIREMENTS OF REGIONAL CUSTOMERS

CONTACT

Equipment Package Solutions

Our pressure products group collaborates closely with AXON’s other divisions to deliver package solutions for a full spectrum of onshore, offshore, and subsea oilfield equipment needs

DRILLING PRODUCTS

WELL INTERVENTION PRODUCTS

DOWNHOLE PRODUCTS

United States, Canada

United States, United Kingdom

United States, Middle East



Top Drives



Coiled Tubing Units



Coiled Tubing Orienter



Makeup / Breakout Units



Frac & Well Service Units



Pressure-While-Drilling (PWD)



Pipe Handling



Modular Fluid Ends



Gorilla Drilling Motors™



Rig Floor Controls



Fluid Pumps and Units



Drilling Jars



DM-2 Automatic Driller



Nitrogen Pump Units



MWD & LWD



Hydraulic Power Units



Survey and Shock Tools

CONTACT:

CONTACT:

CONTACT:

Jorge Sanchez, President

Jeff Moseley, President

Fred Pittard, President

 AXON Drilling Products 281.627.1627

 AXON Well Intervention Products 832.247.7144

 AXON Downhole Products 281.750.1051

 [email protected]

 [email protected]

[email protected]