2A0D6A71d01

Workshop n.6 Pula - Croatia 23rd September 2004

Collaborative design in Europe today and tomorrow Igor Juričić - Tribon Solutions (UK) Ltd David Vukelić - BRODOPLAN d.d.

What happened to Tribon ? !

The 19th May AVEVA has acquired Tribon Solutions

!

The merge of these two world leaders brings new ideas to: – Shipbuilding & Offshore Industry – Process & Power Plant Industry

Market considerations

!

It is clear that in the past decade: – Projects (ships) have increased their complexity – Design and Production Processes are more discontinous – Organisations involved are more fragmented

!

while: – Delivery time has been drastically reduced – Costs have been cut in all the segments of the process – IT design and communication tools price/performance dropped

!

In Europe the number and the size of the Shipyards is decreasing while the number of Design Agents is growing ...

European Shipyards

Fosen Mek

Appledore BAE VT

Aker Finnyards KMY, Helsinki KMY, Turku Admirality JSC Astrakhan Rybinsk Vympel Yantar

Kockums Karlskrona Odense

Aker MTW Werft Gdynia Damen Aker Warnow Werft Szczecinska Keppel Blohm + Voss Nowa Verolme HDW Alstom Marine Lindenau 3.Maj Nordseewerke Kraljevica Volkswerft Viktor Lenac Cantiere Navale di Pesaro

Damen Okean Kherson Aker Braila Constanza Daewoo Mangalia Damen Galati Severnav Tulcea

Rousse Shipyard Varna Shipyard Elefsis Hellenic

Ada Çelik Tekne Gemak RMK TGE Yıldız

European Design Agents Barber Marine HITEC LMG Akoship Marintek Deltamarin More Maritime Elomatic Polarkonsult Baltsudoservice Armstrong Tech Europlan SRS Central Marine Des.Bureau BMT PI-Rauma Skipskonsulent Iceberg Design Bureau H^W Tech Service Vik & Sandvik Timetec MTD IMT Viking SteelCad Nevskoe Design Bureau James Fisher PCB Petrobalt MOD B&W Ship Design Skibtecs Proteus Thales Hands & Brains Vympel Design Bureau Vogwill Shipdesign Jurgen Petersen Alex Naval Poul Ree UAB Chernomorets Chrnomorsudoprojekt StoCAD Alfons Winter Corall Vik&Sandvik PL Van Dam Atlantec SDEU Orca IBS Torola Brodoplan Franz Stemkopf VVS-Cont ETA DeNaval Holger Achner Secomat Ladon Steffen Frank Icepronav Navtec Mardesign Koelpin MTV Navtec-Marine KBN Romconsult R-Project KONO Keppel FELS Baltec ATN Proyectos MTE Ghesa Comed Neptun Andac F.Andolfi Shiffko ATG Informatica Navale SMILE Bilgi CAD/CAM Martedec Ing. Informatica SMK ES-CAD SETE NAOS Warnow Des. Navtek Naval Technologies Navdes Wiesmarer Serene AS SETA Ozsay

Design to Production Flow

Ship graphic : Courtesy of Damen Shipyard Galati S.A.

About Brodoplan

BRODOPLAN

!

– – – – –

Ship design and marine engineering company

Kumiciceva 13 51000 RIJEKA CROATIA http://www.brodoplan.hr

Services:

!

Initial design Basic design Procurement Detail design Site assistance

Market:

– Shipyards – Shipowners – Suppliers

Part of DELTAMARIN group of companies

!

Σ 90.000 hours / year

Design services market Integrated shipbuilding software – from Design to Production Design – continuous process from Contract to Detail design Basic and detail design – big capacity required over the short schedule Contract Contract design design

CONTRACT

Basic Basic design design

Detail Detail design design

Shipbuilding infrastructure – organized around the CONTRACT Equipment suppliers Shipowners

Class societies

System suppliers

SHIPYARD

SHIP ASSEMBLY FASICILITIES RATHER THEN A SHIP FACTORY

Design agents

Subcontractors

Basic and Detailed design services – outsourcing

Basic design HULL BASIC MODEL

PRE-COORDINATION SHIPYARD’S DESIGN OFFICE

• Hull Class drawing to approval • Accurate steel order

!

• Arrangement approval

KNOWKNOW-HOW

• Main equipment selection

PIM

• Space check and reservations

• WCOG control

• Initial hull environment for the outfitting detail design

• Initial interface and coordination between the subcontractors

Detail design DETAIL DESIGN Outfitting subcontractor I Hull basic model

Hull environment coordination

Outfitting pre--coordination pre

SHIPYARD’S DESIGN OFFICE

∆

∆

∆

PIM

∆

"

Web based data exchange coordination coordination

Hull subcontractor II

!

KNOWKNOW-HOW

∆

"

∆

Hull basic model

Coordination Production info

Production info Coordination Production info Coordination

PRODUCTION

∆

calendar based

∆

"

Web based data exchange

Coordination Production info

coordination coordination

"

!

PRODUCTION

Hull subcontractor I

PrePrecoordination

!

coordination Hull environment

Outfitting subcontractor II

Examples

Hull Basic model Hull Class drawings

Examples

Hull detail design Cargo tanks detail design

Examples

Hull basic and detail design (part)

Examples

Engine room outfitting detail design

Examples

All machinery spaces outfitting detail design

On-going project

Hull basic and detail design Outfitting detail design of fwd. machinery area

Already available solution ! ! ! ! !

Supports the whole shipbuilding process i.e. from concept to delivery Full integration between design disciplines Highly automated and accurate production information Product data management built-in Powerful customisation tools

Create once, refine, re-use … Bringing a large cruise ship as an example:

!

It is known that the Detail Design of a project like this implies the creation of more than 10.000 panels !

Create once, refine, re-use … !

Applying the “create once, refine and re-use” philosophy from the very beginning i.e. Contract & Basic Design:

SBn

SBn

SBn

SBn

SBn SBn

SB n

SBn

SB n

SB n

SBn

SBn

Create once, refine, re-use … Automatic subdivision of functional “SuperBlocks” into smaller blocks for Detail Design, mostly distributed among design subcontractors

SBn

Improvements towards Perfect Collaborative Projects !

! !

The VANTAGE Marine solution suite will continue to set industry-leading benchmarks in terms of customer’s project completion times and return on investment With appropriate leveraging of leading IT Targeting : – – – – – –

Design productivity, automation and deliverable production Reliable access control Intelligent status control Managed workflow Scalability from individual to global projects Open and standard interfaces

“Dabacon” Database and Data Management Sistership Variants

Preliminary

Being Modelled

Reference Design (“mothership”)

Ready For Production Role – Rules

“variant extracts”

Manufacturing Manufacturing

Design Design

Access Control

Permissible Operations

Design Variants (configurations, “sisterships”)

Not Started Issued For Production Production Finished

Materials Control Materials Control

Status Control

Requisitioned

Purchased

Delivered

Allocated

Open Object APIs

Concurrency Control

Dabacon

Spatial Indexing

Object Versioning

Global Projects

“Dabacon” characteristics

!

Specialised object database – – – – – –

!

Proven and continuously evolved (> 30 years) Open system (.NET, XML, COM, SQL …) Unlimited project size (64bit object addressing) Spanning multiple global locations Complete versioning Automatic spatial indexing

No infrastructure or administrative overheads e.g. no need for RDBMS as it is today

Dabacon

Dabacon Change Management “Dabacon” Change Management !

Database architecture uniquely designed for tracking change – Every change by every user is recorded and responsibility and time noted • Changes can be “labelled” to support named object revisions • Supports design and drawing change highlighting

“Dabacon” Spatial Indexing !

Space management is a central function in ship and plant design – All applications must provide clash detection and clash management – Interactive clash detection is important to productivity allowing designers to immediately correct problems

!

The database automatically maintains a six dimensional spatial index – For any single object preliminary clash detection is virtually instantaneous independent of project size – Clashing can always be against the whole model (not just a working set)

Global Database Example HHI “Kizomba A” Project

Global Database Exxon-Mobil Kizomba A Flour Daniel Houston USA

HHI Ulsan Korea

Evolution in IT tools supporting IT Evolution the shipbuilding process Object Object database, database, Command Command Line, Line, Macro Macro language language 2D 2D vector vector graphics graphics Dedicated CAD/CAM Dedicated CAD/CAM Applications Applications

Forms Forms and and Menus, Menus, Improved design Improved design interactivity, interactivity, Windows Windows GUI, GUI, Shaded Shaded graphics, graphics, 3D OpenGL, 3D OpenGL, .NET Collision .NET GUI, GUI, Collision control control Object Object macro macro language, language, .NET Customisation Automated .NET Customisation tools, tools, Automated drawing drawing SQL& SQL& web web data data access, access, Direct 3D model editors, generation Direct 3D model editors, generation Design Design Management, Management, Unlimited Unlimited Undo/Redo, Undo/Redo, Production Production Management, Management, Open Standards Open Standards incl. incl. XML, XML, Global Global Projects Projects Vx Vx Object Object Database, Database, Concurrent Concurrent Project Project Versions, Versions, Lifecycle Object Lifecycle Object and and Configuration Configuration Management Management

Technology

1980 Mainframes, Terminals, Minicomputers

1990 Workstations, Unix, OpenVMS, 3D graphics, LAN

2000 PCs, Windows, Broadband Web

2010 Mobile PCs, .NET, Wireless Web Services

Our mission:

To increase overall efficiency in Maritime Industry